Tyco Integra 1630 Brochure v2
13/3/08
09:03
Page 2
Energy Division
Crompton Instruments Integra 1630 Low Profile Digital Metering System
Tyco Integra 1630 Brochure v2
13/3/08
09:04
Page 4
DIN Integra 1630 Series Multifunction Integra 1630 digital metering system provides high accuracy 0.2% measurement, display and communication of all major electrical and power quality parameters including total harmonic distortion (THD) measurement up to the 31st harmonic. To suit user requirements, the range includes single-phase, three-phase three-wire and three-phase four-wire capability, all selectable at the point of installation. This DIN 96 panel mounted enclosure offers simple programming and display of up to 35 electrical measurement parameters via a simple menu-driven user interface on the front panel. Integra 1630 digital metering system benefits from optional pulsed and digital communication outputs. This allows enhanced status information of up to 60 measured parameters to be communicated to SCADA, building management or other systems. Additionally, a simple Windows-based software package is available to remotely configure the Integra and display all 60 major electrical and power quality parameters. Operation The multifunction Integra 1630 digital metering system offers uncomplicated operation and high accuracy measurement of three-phase voltage, current, frequency, Watts, VAr, VA, energy, power factor, and total harmonic distortion measurement of both phase and system, current and voltage. Three-phase four-wire system line-to-line voltage measurements are often a vector calculation of the line-to-neutral voltage measurements. However, Integra 1630 digital metering system includes true measurement of both line-to-neutral, and line-to-line measurements, ensuring accurate readings even with unusual wiring configurations (e.g. four-wire open delta). To suit the requirements of individual power monitoring applications, the Integra 1630 digital metering system offers simple programming and display via the menu driven interface. Alternatively, an optional Windows-based software package can be used for remote configuration and monitoring. Once configured by either method, simultaneous monitoring of up to 60 electrical and power quality variables can be communicated to building management systems via pulsed or digital communication options. If customer requirements extend beyond the original specified capabilities, the functionality of this innovative product is easily enhanced to meet new client expectations. Integra plug-in option modules allow cost effective upgrades with any combination of pulsed and digital communication outputs. The option module is interchangeable without recalibration.
Features Low profile High contrast LED display LED annunciators for each measured parameter Modbus TCP ProfibusTM protocol BACnet/IP protocol ANSI/ASHRAE 135 - 1995 Annex J User programmable system configuration (four-wire default) Fully programmable VT and CT ratios Current demand per phase Elapsed time counter for connected loads Removable bezel for very low profile applications User programmable system configuration (4-wire system)
Benefits Accuracy
True rms measurement
Integra 1630 digital metering system utilises true rms measurement techniques up to the 31st harmonic. An exceptional tolerance to high harmonic frequencies is achieved from a robust frequency detection method, which is able to detect the fundamental frequency on any phase. For safe maintenance, the system indicates CT current in the absence of voltage signals.
High accuracy <0.2% on some measurements
System Input
Applications
Designed for all low, medium and high voltage switchgear and distribution systems, the Integra 1630 digital metering system offers programmable VT and CT ratio capability. Direct connection up to 480V AC with 5A CT inputs is standard, and 1A CT inputs are optional.
Switchgear distribution systems
Configurable via software package or menu-driven interface Import and export monitoring
Control panels Embedded generation Energy management
Programmable Display
Building management
A two-button interface on the front panel of Integra 1630 units provides simple programming of system configuration (three-phase four-wire etc), VT and CT ratio settings, configuration of selected communication options, and adjustment of operating parameters. To prevent unauthorised access to the product configuration settings, all set-up screens offer password protection. Once configured, status information can be viewed by scrolling through 16 screens featuring a high contrast three-line, four-digit LED display, with separate annunciators for each of the 35 measured parameters.
Utility power monitoring Process control Motor monitoring
Compliant IEC1010-1 (BSEN 61010-1 â&#x20AC;&#x201C; 2001)
1
Tyco Integra 1630 Brochure v2
13/3/08
09:04
Page 5
System Outputs Pulsed Output Integra 1630 digital metering system offers optional single or dual pulsed outputs. Each output can be user programmed to represent import or export kWh, import or export kVArh or kVAh. The output pulses can be customised by both user programmable pulse rate divisor and pulse width. The solid state output relays have fully isolated volt-free connections via screw-clamp terminals.
Digital Communications RS485 Modbus RTU Integra 1630 digital metering systems offer an RS485 communication port for direct connection to SCADA systems using the Modbus RTU protocol or the Johnson Controls Metasys N2 protocol. Remote monitoring enables the user to record systems parameters in real time, using high resolution numbers. The DMS Integra 1630 establishes the format for the master’s query automatically, and responds with the correct protocol using IEEE floating point values. The Modbus protocol option also offers user programmable word order and support for function 8 subfunction 0, return query data diagnostic. Enhanced status information of up to 60 measured parameters can be communicated to building management systems via the optional digital communications output. Any of 5 energy parameters can be output as pulses via optional pulse relay outputs.
Measurement and Display Up to 35 electrical and power quality parameters can be configured and displayed. Screen No. 1
2 3
4
5
6
7
8
9 10 11 12 13 14 15 16
2
Description System (average) volts System (average) current System (total) kW System volts (average) THD% System current (average) THD% Volts L1 – N Volts L2 – N Volts L3 – N (4 wire only) Volts L1 – L2 Volts L2 – L3 Volts L3 – L1 (3 wire only) Volts L1 – N THD% Volts L2 – N THD% Volts L3 – N THD% (4 wire only) Volts L1 – L2 THD% Volts L2 – L3 THD% Volts L3 – L1 THD% (3 wire only) Volts L1 – L2 Volts L2 – L3 Volts L3 – L1 (4 wire only) Current L1 Current L2 Current L3 Current line 1 THD % Current line 2 THD % Current line 3 THD % Neutral current (4 wire only) Frequency Power factor (overall) kVAr kVA kW kWh import (7-digit resolution) kVArh import (7-digit resolution) kWh export (7-digit resolution) kVArh export (7-digit resolution) kW demand Current demand Maximum kW demand Maximum current demand Hours run
Modbus TCP Ethernet Connection The Integra 1630 digital metering system with Ethernet communication module supports connection to SCADA systems using the Modbus® TCP protocol. The Integra 1630 digital metering system with Ethernet module acts as a MODBUS slave device and may be queried by a Modbus® master device which conforms to the Modbus® TCP protocol. The Integra 1630 digital metering system Ethernet module supports 10Base-T Ethernet communication. Connection is normally via an Ethernet switch or hub that supports the IEEE 802.3 standard at 10/100Mbps.
BACnet/IP Protocol Ethernet Connection The Integra 1630 with Ethernet communication module supports connection to SCADA systems using the BACnet/IP protocol. The Integra 1630 with Ethernet module acts as a BACnet/IP server device and may be queried by a BACnet/IP client device which conforms to the BACnet/IP protocol. The Integra 1630 Ethernet module supports 10Base-T Ethernet communication. Connection is normally via an Ethernet switch or hub that supports the IEEE 802.3 standard at 10/100Mbps.
IP Address Assignment The Integra 1630 digital metering system IP address is factory set to ‘192.168.1.100’ and supports static IP address assignment.but may be changed by the user before installation. The IP address of the Integra 1630 digital metering system at installation must be appropriate for the network to which it is attached and should be determined by the network administrator.
ProfibusTM The Integra 1630 digital metering systems offer an RS485 serial interface for the communication of the PROFIBUS DP protocol as a slave device. The Integra 1630 can automatically detect the masters' baud rate and communicate at data rates up to 12Mbit over the optically isolated RS-485 port. Connection is made via a 9-way D type connector. The interface supports standard DP protocol functionality, class 1 and class 2 services. Networks can be configured using the GSD file. The earth tag (fuseblade) is intended for local earth bonding if electrical interference may be an issue.
Tyco Integra 1630 Brochure v2
13/3/08
09:04
Page 6
Profibus Connections Pin
Signal
1 2
(Shield) M24
3 4
RxD/TxD-P CNTR-P
5
DGND
6
VPa
7 8 9
P24 RxD/TxD-P CNTR-N
Accuracy Defined
Description Cable Device Shield or potential equalization Ground of 24V power supply Receive/Transmit data, line B (red) Control of repeater direction Data ground (reference voltage to VP) Power supply +5v (e.g. for bus terminal) +24V power supply Receive/Transmit data, line A (green) Control of repeater direction
Specification Not recommended Optionalb Mandatory Optionalb Mandatory Mandatory Optionalb Mandatory Optionalb
a
Minimum current capability is 10mA These signals should be provided by the device if converters from RS485 to fibre optic transmission are to be supported. Pin assignment of 9-pin Sub-D-connector front side b
1
2
6
Programmable Parameters
3
7
4
8
5
9
Parameter
Range
Password CT primary current
4-digit 0000 - 9999 Maximum 9999A ** CT Secondary Current: 5A (1A option) Maximum 400kV ** Nominal input voltage ** maximum VT or CT ratios are limited so that the combination of primary voltage and current do not exceed 360MW at 120% of relevant input 8, 15, 20, 30, 60 minutes Demands and maximum demands Energy registers Hours run 60, 100, 200 milliseconds 1, 10, 100, 1000 4.8, 9.6, 19.2, 38.4 kBd Odd or even with 1 stop bit or no parity with 1 or 2 stop bits
VT primary voltage VT secondary voltage
Demand integration time 3 independent resets Pulse output duration Pulse rate divisors RS485 baud rate RS485 parity and stop bits
*Error in energy readings is expressed as a percentage of the energy count that would result from applying range maximum voltage and nominal current for the same measurement period. Error change due to variation of an influence quantity (except temperature) by varying one influence quantity within range of use, whilst keeping all other influence quantities at their nominal value is less than twice the error allowed for the reference condition applied in the test. (This definition is applied to limit the number of combinations to be applied during type tests) Error due to temperature variation is as above. Error in measurement when a measurand is within its measuring range, but outside its reference range is less than twice the error allowed at the end of the reference range adjacent to the section of the measuring range where the measurand is currently operating / being tested.
Specifications Nominal input voltage Max. continuous input voltage Max. short duration input voltage System VT ratios (primary) Nominal input voltage burden Nominal input current System CT primary values Max. continuous input current Max. short duration input current Nominal input current burden
57.7 to 277V L-N, 100 to 480V L-L 120% nominal 2 x nominal for 1 second, repeated 10 times at 10 second intervals Any significant 4-digit integer value up to 400kV ** < 0.2 VA 5A (1A option) Any integer value up to 9999A ** 120% nominal 20 x nominal for 1 second, repeated 5 times at 5 minute intervals < 0.6 VA ** maximum CT and VT ratios are limited so that the combination of primary voltage and current do not exceed 360MW at 120% of relevant input
Outputs (optional)
RS485 communications Baud rates (Modbus RTU) Pulsed Pulse duration Contact rating Pulsed outputs Profibus Modbus TCP BACnet/IP
2-wire half duplex 4800, 9600, 19200, 38400 Solid state relays 60, 100 or 200 milliseconds 50mA max at 250V ac max. 1 or 2 9-way D type RJ 45 RJ 45
Auxiliary
Standard nominal supply voltage AC supply frequency range AC supply burden Optional auxiliary dc supply DC supply burden
100V – 250V ac or dc (85V – 287V ac absolute limits) (85V – 312V dc absolute limits) 45–66Hz 6VA 12V–48V dc (10.2V–60V dc absolute limits) 6VA
3
Tyco Integra 1630 Brochure v2
13/3/08
09:04
Page 7
Measuring Ranges
Voltage Current Frequency Power factor THD
Energy
80-120% of nominal (functional 5-120%) 5-120% of nominal 45-66Hz 0.8 capacitive–1–0.8 inductive (functional 4 quadrant, 0-1 lag/lead) Up to 31st harmonic 0-40% Measured voltage >5% of range Measured current >5% of nominal Full accuracy of voltage >25% of range Full accuracy of current >25% of nominal 7-digit resolution
Reference Conditions
Import and Export Connections The connections diagrams opposite assume an import power configuration; therefore any power flow towards the load will register as imported energy. If power flows away from the load in an export power situation, then the power will register as exported energy.
Auxiliary Supply The Integra 1630 digital metering system should ideally be powered from a dedicated supply: either 100250 AC, DC (85–280V AC absolute or 85-315V DC absolute), or 12-48V DC (10.2V-60V DC absolute). However, the device may be powered from the signal source, provided the source remains within the working range of the chosen auxiliary supply.
Ambient temperature Input frequency Input waveform Auxiliary supply voltage Auxiliary supply frequency AC auxiliary supply waveform Magnetic field of external origin
23 ±1°C 50 or 60Hz ±2% Sinusoidal (distortion factor < 0.005) Nominal ±1% Nominal ±1% Sinusoidal (distortion factor < 0.05) Terrestrial flux
Accuracy
Voltage Current Frequency Active power Power factor Reactive power (VAr) Apparent power (VA) THD Neutral current calculated Energy
kVArh Temperature coefficient
±0.17% of range maximum ±0.17% of nominal 0.15% of mid frequency ±0.2% of range maximum 1% of unity ±0.5% of range maximum ±0.2% of range maximum ±1% ±0.95% of nominal 0.3% of range maximum (Better than class 1) IEC1036 Sect 4.6) 0.6% of range maximum Voltage and current typical: 0.013%/°C Watts typical: 0.018%/°C
Enclosure
Fusing It is recommended that all voltage lines be fitted with 1 amp fuses.
Safety/Ground Connections For safety reasons, all CT secondary connections should be grounded in accordance with local regulations.
Enclosure style Compliant with Material Terminals Dielectric voltage Operating temperature Storage temperature Relative humidity Warm-up time Shock Vibration IP protection Dimensions
Panel cut-out
4
DIN 96 panel mount IEC 1010-1 BSEN 61010-1 : 2001 CAT III, CE EMC and LVD directives Polycarbonate Shrouded screw-clamp 0.05mm to 4mm wire Withstand test 3.25kV rms 50Hz for 1 minute between all electrical circuits -20 to +60°C -30 to +80°C 0-90% (non condensing) 1 minute 30g in 3 planes 10-18Hz, 1.5mm peak-to-peak 18-150Hz @1g IP54 96mm wide x 96mm high x 79mm deep (max). Typically <60mm depth behind panel 3.78" wide x 3.78" high x 3.11" deep (max) 92mm x 92mm, 3.62" x 3.62"
Tyco Integra 1630 Brochure v2
13/3/08
09:04
Page 8
Product Codes
I N T –
X X Product family
–
–
X X
X
System type
Input v
16
30 –LED DIN96
L –57.7–139 L–N (100–240 L–L)
Low profile
User selectable system type
M –140–277 L–N (241–480 L–L)
–
X Input i 5 –5A 1 –1A
–
X Auxiliary v L –12–48V dc M –100–250V ac/dc
–
X X X Options 000 - No option 010 - Modbus® 100 - One pulse 110 - One pulse & Modbus
TM
Features as specified
Factory default - 4-wire
200 - Two pulse 210 - Two pulse & Modbus 050 - Profibus DP 250 - Two pulse & Profibus DP 070 - Modbus TCP 080 - BACnet/IP TM
TM
TM
TM
Pre-configured Spares/Options The functionality of existing Integra 1630 digital metering system products can be easily upgraded with the use of Crompton pre-configured plug-in cards.
Option Code OPT-1630-M- 010 OPT-1630-M-100 OPT-1630-M-110 OPT-1630-M-200 OPT-1630-M-210 OPT-1630-M-050 OPT-1630-M-250 OPT-1630-M-070 OPT-1630-M-080 OPT-1630-L–010 OPT-1630-L–100 OPT-1630-L–110 OPT-1630-L–200 OPT-1630-L–210 OPT-1630-L–050 OPT-1630-L–250 OPT-1630-L–070 OPT-1630-L-080
Description Modbus communications card with 100-250V auxiliary Single pulsed output card with 100-250V auxiliary Single pulsed modbus card with 100-250V auxiliary Dual pulsed card with 100-250V auxiliary Dual pulsed modbus card with 100-250V auxiliary Profibus communication modules with screws and clamps Dual pulsed and Profibus DP Modbus TCP communications module with screws and clamps BACnet/IP communications module with screws and clamps Modbus communications card with 12-48V dc auxiliary Single pulsed output card with 12-48V dc auxiliary Single pulsed modbus card with 12-48V dc auxiliary Dual pulsed card with 12-48V dc auxiliary Dual pulsed modbus card with 12-48V dc auxiliary Profibus communication modules with screws and clamps Dual pulsed and Profibus DP Modbus TCP communications module with screws and clamps BACnet/IP communications module with screws and clamps
Order Code Example INT-1630-M-5-M-110 Integra 1630 digital metering system, three-phase four-wire, nominal input voltage, 140-277V L–N (241-480V) L–L, 5A CT input, auxiliary supply 100 to 250V ac or dc, one relay pulsed output and one RS485 Modbus communication port.
TM
TM
TM
TM
Wiring
5
Tyco Integra 1630 Brochure v2
13/3/08
09:04
Page 9
Integra 1630 DMS Dimensions
Modbus TCP Option Dimensions
Panel Cut Out 3.62” 92mm
PANEL CUT-OUT
3.62” 92mm
Profibus Option Dimensions
MAX PANEL THICKNESS 0.19”, 5MM
6
Tyco Integra 1630 Brochure v2
13/3/08
09:04
Page 10
CT Accessories Crompton Instruments also offer a complete range of high quality current transformers offering comprehensive measuring and protection class accuracies. The range offers a wide selection of system current ratings, busbar sizes, case widths, apertures and mounting options to every application. Features • • • • • • •
Cost effective moulded case measuring current transformers Limited range include the six most popular sizes of current transformers Ratio ratings from 50/5 to 4000/5 Comprehensive measurement of class accuracy Wide range of system current ratings, busbar sizes, case widths and apertures Wire sealable terminal covers Feet mounting and busbar options
PE 201
Product Codes Product code
Ratio range 50/5 60/5 80/5 100/5 200/5 250/5
VA at CL 3 1.5 -
VA at CL 1 1 2 2.5 7.5 7.5
PE201 PE201 PE201 PE201 PE201 PE201
PE301 PE301 PE301 PE301 PE301 PE301 PE301 PE301 PE301 PE301 PE301
75/5 80/5 100/5 125/5 150/5 200/5 250/5 300/5 400/5 500/5 600/5
1 1 -
1 1 1 2.5 2.5 2.5 5 5 5
PE401 PE401 PE401 PE401 PE401 PE401 PE401 PE401
150/5 200/5 300/5 400/5 500/5 600/5 750/5 800/5
2.5 -
2.5 2.5 5 5 7.5 7.5 7.5
VA at CL 0.5 -
-
-
Aperture: 20mm diameter
PE 301
Aperture: 30x10, 25x15, 20x20mm
PE 401
Aperture: 40x12mm & 28mm diameter
7
Tyco Integra 1630 Brochure v2
13/3/08
PE 601
09:04
Page 11
Product code
Ratio range 400/5 500/5 600/5 800/5 1000/5 1200/5 1500/5 1600/5
VA at CL 3 -
VA at CL 1 10 10 10 15 15 15 15 15
VA at CL 0.5 10 10 10 10 10 10
PE601 PE601 PE601 PE601 PE601 PE601 PE601 PE601
PE801 PE801 PE801 PE801 PE801 PE801 PE801 PE801 PE801
400/5 500/5 600/5 800/5 1000/5 1200/5 1500/5 1600/5 2000/5
-
5 5 5 10 10 10 10 15 15
5 5 5 5 5 10
PE1001 PE1001 PE1001 PE1001 PE1001 PE1001 PE1001 PE1001 PE1001 PE1001 PE1001
400/5 500/5 600/5 800/5 1000/5 1200/5 1500/5 1600/5 2000/5 3000/5 4000/5
-
10 10 15 15 15 30 30 30 -
5 5 5 10 10 10 15 15 15 30 30
Aperture: 60x10, 50x30mm & 45mm diameter
PE 801
Aperture: 80x10, 60x30, 50x50mm & 60mm diameter
PE 1001
Aperture: 100x30, 80x50mm & 85mm diameter
8
Tyco Integra 1630 Brochure v2
13/3/08
09:04
Page 12