Block Moulds - Benefits of modular construction

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THE MOULD CONSTRUCTION THAT MEETS YOUR REQUIREMENTS


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PATENTED BLOCK MOULD REVOLUTION After the introduction of the first steel mould design into the concrete industry, the production of concrete Lego blocks became an attractive solution for manufacturers to deal with leftover or surplus concrete. Although concrete blocks have unlimited building possibilities, the manufacturers of steel moulds never came up with creative ideas to offer a more flexible design. As true innovators we are constantly looking for smart solutions to meet our customers’ needs. Our modular design concept allows the mould to be designed specifically according to your preferences and requirements. We designed a flexible mould construction that offers you the possibility to efficiently produce a broad range of blocks. A modular design offering extendable options. In line with the requirements of today, we devised an efficient, durable and cost-friendly method for the production of interlocking concrete blocks. Our mould design is robust and cost-effective contribution to the concrete industry.

CONCRETE LEGO-LIKE BLOCKS FROM CAST CONCRETE The blocks, like big Legos, can be stacked to create stable repositionable walls and building constructions. Ideal for dozens of applications and industries. Concrete Lego blocks are made by casting concrete into steel moulds. The interlocking system, with (male) studs and (female) recesses, creates clutch power. Clutch power (the ‘grip’ between interlocking elements) provides enormous stability and endless possibilities for combining blocks. The ingenious interlocking blocks can be stacked without using cement or other bonding materials. They can be deployed as standalone precast concrete elements as well. By using different block types, stud spacing, and block orientation you can infinitely enjoy and expand the possibilities of modular construction. Interlocking concrete blocks offer a flexible solution for temporary or permanent applications which are subject to possible amendments or relocation. A construction of concrete Lego-like blocks can be modified easily when necessary.

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MODULAR CO A BROADER RANGE OF MOULD USE OPTIONS AT LOWER COST Block Moulds offers the most flexible system on the market for the production of interlocking concrete blocks. An optimal design that offers more flexibility and durability at lower cost. Because of our well thought-out design and highly developed sustainable mould constructions we are able to offer you attractive pricing.

RECONFIGURABLE THOUGHT-OUT MOULD DESIGN Configure or reconfigure the mould construction to create various block shapes and sizes. The most efficient use of mould walls. Modular design offers the cheapest solution to create a variety of block configurations that can be changed at any time. Constructed from quality carbon steel for heavyduty and durable use. Worn and damaged parts can be easily replaced, considerably extending the useful lives of our products. Replacement of the complete mould is not necessary as long as its main parts are still in good condition.

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*Reconfigure your mould, replace a minimum amount of parts to create other block sizes.

AS MODULAR AS


ONSTRUCTION ENJOY THE FREEDOM TO PRODUCE VARIOUS BLOCK SHAPES AND SIZES The Block Moulds design offers various possibilities, while other concrete block mould producers force their users to buy separate moulds to produce specific block shapes or sizes. Block Moulds’ approach allows you to build your own solution by adding a variety of additional features to the basic design. Select the mould options you need. Where others impose limitations, we offer possibilities. We understand the concrete production industry and supply high-quality products that are able to withstand the operating conditions of industrial areas. We offer a range of inserts to extend your options. By combining those inserts with the basic mould construction you can produce various concrete block forms. We offer the optimal solution for pouring various concrete blocks using as few separate mould constructions as possible. This concept does not only decrease the investment costs to produce a range of blocks, but lowers maintenance costs and replacement costs as well.

YOUR BLOCKS

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WHY CHOOSE US MOST FLEXIBLE SYSTEM ON THE MARKET Block Moulds offers the most flexible system on the market for the production of interlocking concrete blocks. An optimal design that offers more flexibility and durability at lower cost. Because of our well thought-out design and highly developed sustainable mould constructions we are able to offer you attractive pricing. The only thing you need is a basic mould and a set of inserts. Our mould construction can be easily transformed at any time and allows you to build almost anything.

BROADER OPTIONS IN MOULD USE AT A LOWER COST Configure or reconfigure the mould construction to create various block shapes and sizes. Our product range offers the cheapest solution to create a variety of block configurations that can be changed at any time. Made of quality carbon steel for heavy-duty and durable use. Worn and damaged parts can be easily replaced, considerably extending the useful lives of our products. Replacement of the complete mould is not necessary as long as its main parts are still in good condition.

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ALL OF OUR MOULDS STORE EASILY AND TRANSPORT COMPACTLY Everyone knows that flat packaging saves shipping costs and is easier to handle. Our flat-packs and our customers' willingness to assemble products themselves enable us to reduce production, storage and shipping costs, resulting in competitive prices for our customers.

WE SEE THINGS DIFFERENTLY: DON’T COMPETE WITH YOUR CLIENTS! It is Block Moulds’ intention to bring to market high quality moulds without producing the blocks themselves. * Concrete Blocks made with our moulds are compatible with most competing brands.

In

situations

where

mould

manufacturers are directly or indirectly connected to the producers of blocks, the parties become direct competitors. This makes them both suppliers as well as competitors, which poisons the market. Common sense tells you not to buy from your competitor or strengthen their business. Until now these mould manufacturers could get away with being suppliers as well as competitors due to a lack of alternatives. Block Mould provides a full range of alternatives. Our advice is to stop helping your competitors.

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1

SELECT

YOUR FAVORITE SIZE

2

CHOOSE

YOUR DESIRED BLOCK PRODUCT

BASIC BLOCK

HALF BLOCK

120x60x60 cm 150x30x30 cm

SLOPE BLOCK

ROOFTOP BLOCK

3

ADD

INTERCHANGEABLE INSERTS

DIVIDER PLATE INSERT

SLOPE PLATE INSERT

ROOFTOP INSERT

150x30x60 cm 150x60x30 cm

FLAT TOP BLOCK

FLAT TOP INSERT

150x60x60 cm 160x40x40 cm

FLAT TOP HALF BLOCK

STAIRS INSERT

160x40x80 cm 160x80x40 cm

STAIRS BLOCK

160x80x80 cm 180x30x30 cm 180x30x60 cm 180x60x30 cm 180x60x60 cm

ROOFTOP HALF BLOCK

ROOFTOP DIVIDER PLATE INSERT

FORKLIFT INSERT

FORKLIFT BLOCK

ROUND BLOCK

ROUND BLOCK INSERT

240x60x30 cm 240x60x60 cm

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FOOT BLOCK

FOOT INSERT

IT’S EASY TO BUILD


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INFINITE USE

ALTERNATE WALLS AND PARTS TO PRODUCE VARIOUS BLOCK SIZES AND REPLACE PARTS

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EFFICIENT USE

TRANSFORM YOUR MOULD SIZE EASILY TO OTHER SIZES WITH MINIMUM PARTS

SIMPLY INTERCHANGE MOULD WALLS TO BUILT MULTIPLE MOULD SIZES USING A MINIMUM NUMBER OF PARTS. EASILY REPLACE WORN AND DAMAGED PARTS

bottom plate

loose connection

fixed connection

exchange walls for other height (or length)

side plate

side plate

fixed connection

loose connection

top plate

VARIOUS SHAPE AND SIZE OPTIONS

WALLS AND PARTS ALSO AVAILABLE SEPARATELY

WITH BLOCK MOULDS

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BLOCK MOULDS BLOCK MOULD SHAPE

BASIC

SLOPE

AVAILABLE INSERT

HALF

FLAT TOP

FLAT TOP HALF

dividing options 40-80-120

dividing options 40-80-120

160x80x80 cm

PRODUCT CODE: BLOCK OUTPUT (KG) : BLOCK VOLUME (M続):

BB-160-80-80-BN 2458 kg 1,02 m3

SB-160-80-80-BN 1843 kg 0,77 m3

HB-160-80-80-BN depending on position divider

FT-160-80-80-BN 2458 kg 1,02 m3

FT-HB-160-80-80-BN depending on position divider

BB-160-80-40-BN 1229 kg 0,51 m3

SB-160-80-40-BN 922 kg 0,38 m3

HB-160-80-40-BN depending on position divider

FT-160-80-40-BN 1229 kg 0,51 m3

FT-HB-160-80-40-BN depending on position divider

BB-160-40-80-BN 1229 kg 0,51 m3

SB-160-40-80-BN 922 kg 0,38 m3

HB-160-40-80-BN depending on position divider

FT-160-40-80-BN 1229 kg 0,51 m3

FT-HB-160-40-80-BN depending on position divider

BB-160-40-40-BN 614 kg 0,26 m3

SB-160-40-40-BN 461 kg 0,19 m3

HB-160-40-40-BN depending on position divider

FT-160-40-40-BN 614 kg 0,26 m3

FT-HB-160-40-40-BN depending on position divider

160x80x40 cm PRODUCT CODE: BLOCK OUTPUT (KG) : BLOCK VOLUME (M続):

160x40x80 cm PRODUCT CODE: BLOCK OUTPUT (KG) : BLOCK VOLUME (M続):

160x40x40 cm PRODUCT CODE: BLOCK OUTPUT (KG) : BLOCK VOLUME (M続):

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OUR RANGE OF PRODUCTS IS CONTINUO CHECK OUR


- TYPE BN ROOF TOP

ROOF TOP HALF

STAIRS

FORKLIFT

ROUND

FOOT

dividing options 40-80-120

RT-160-80-80-BN 2150 kg 0,9 m3

RT-HB-160-80-80-BN depending on position divider

ST-160-80-80-BN 1843 kg 0,77 m3

FL-160-80-80-BN 2402 kg 1 m3

RB-160-80-80-BN 2,280 kg 0,95 m3

RT-160-80-40-BN 922 kg 0,38 m3

RT-HB-160-80-40-BN depending on position divider

ST-160-80-40-BN 922 kg 0,38 m3

FL-160-80-40-BN 1174 kg 0,49 m3

RB-160-80-40-BN 1,140 kg 0,48 m3

RT-160-40-80-BN 1152 kg 0,48 m3

RT-HB-160-40-80-BN depending on position divider

ST-160-40-80-BN 922 kg 0,38 m3

FL-160-40-80-BN 1201 kg 0,5 m3

RT-160-40-40-BN 538 kg 0,22 m3

RT-HB-160-40-40-BN depending on position divider

ST-160-40-40-BN 461 kg 0,19 m3

FL-160-40-40-BN 587 kg 0,24 m3

FB-160-80-80-BN 1,820 kg 0,75 m3

OUSLY SUBJECT TO FURTHER EXPANSION. R WEBSITE

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BLOCK MOULDS BLOCK MOULD SHAPE

BASIC

SLOPE

AVAILABLE INSERT

HALF

FLAT TOP

FLAT TOP HALF

dividing options 30-60-90-120

dividing options 30-60-90-120

120x60x60 cm

PRODUCT CODE: BLOCK OUTPUT (KG) : BLOCK VOLUME (M³):

BB-120-60-60-SN 1037 kg 0,43 m3

SB-120-60-60-SN 778 kg 0,32 m3

HB-120-60-60-SN depending on position divider

FT-120-60-60-SN 1037 kg 0,43 m3

FT-HB-120-60-60-SN 2 x 518 kg 2 x 0,22 m3

HB-150-30-30-SN depending on position divider

FT-150-30-30-SN 324 kg 0,14 m3

FT-HB-150-30-30-SN depending on position divider

150x30x30 cm PRODUCT CODE: BLOCK OUTPUT (KG) : BLOCK VOLUME (M³):

BB-150-30-30-SN 324 kg 0,14 m3

150x30x60 cm

PRODUCT CODE: BLOCK OUTPUT (KG) : BLOCK VOLUME (M³):

BB-150-30-60-SN 648 kg 0,27 m3

SB-150-30-60-SN 486 kg 0,2 m3

HB-150-30-60-SN depending on position divider

FT-150-30-60-SN 648 kg 0,27 m3

FT-HB-150-30-60-SN depending on position divider

BB-150-60-30-SN 648 kg 0,27 m3

SB-150-60-30-SN 486 kg 0,20 m3

HB-150-60-30-SN depending on position divider

FT-150-60-30-SN 648 kg 0,27 m3

FT-HB-150-60-30-SN depending on position divider

BB-150-60-60-SN 1296 kg 0,54 m3

SB-150-60-60-SN 972 kg 0,41 m3

HB-150-60-60-SN depending on position divider

FT-150-60-60-SN 1296 kg 0,54 m3

FT-HB-150-60-60-SN depending on position divider

150x60x30 cm PRODUCT CODE: BLOCK OUTPUT (KG) : BLOCK VOLUME (M³):

150x60x60 cm

PRODUCT CODE: BLOCK OUTPUT (KG) : BLOCK VOLUME (M³):

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- TYPE SN ROOF TOP

ROOF TOP HALF

STAIRS

FORKLIFT

ROUND

FOOT

dividing options 30-60-90-120

RT-120-60-60-SN 907 kg 0,38 m3

RT-HB-120-60-60-SN 2 x 454 kg 2 x 0,19 m3

ST-120-60-60-SN 778 kg 0,32 m3

RT-150-30-30-SN 271k g 0,11 m3

RT-HB-150-30-30-SN depending on position divider

FL-150-30-30-SN 303 kg 0,13 m3

RT-150-30-60-SN 592 kg 0,25 m3

RT-HB-150-30-60-SN depending on position divider

FL-150-30-60-SN 627 kg 0,26 m3

RT-150-60-30-SN 486 kg 0,20 m3

RT-HB-150-60-30-SN depending on position divider

FL-150-60-30-SN 607 kg 0,25 m3

RB-150-60-30-SN 610 kg 0,25 m3

RT-150-60-60-SN 1134 kg 0,47 m3

RT-HB-150-60-60-SN depending on position divider

FL-150-60-60-SN 1255 kg 0,52 m3

RB-150-60-60-SN 1229 kg 0,51 m3

ST-150-60-60-SN 972 kg 0,41 m3

FL-120-60-60-SN 995 kg 0,41 m3

RB-120-60-60-SN 972 kg 0,41 m3

FB-120-60-60-SN 768 kg 0,320 m3

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BLOCK MOULDS BLOCK MOULD SHAPE

BASIC

SLOPE

AVAILABLE INSERT

HALF

FLAT TOP

FLAT TOP HALF

dividing options 30-60-90-120-150-180-

dividing options 30-60-90-120-150-180-210

180x30x30 cm PRODUCT CODE: BLOCK OUTPUT (KG) : BLOCK VOLUME (M³):

BB-180-30-30-SN 389 kg 0,16 m3

HB-180-30-30-SN depending on position divider

FT-180-30-30-SN 389 kg 0,16 m3

FT-HB-180-30-30-SN depending on position divider

180x30x60 cm PRODUCT CODE: BLOCK OUTPUT (KG) : BLOCK VOLUME (M³):

BB-180-30-60-SN 778 kg 0,32 m3

SB-180-30-60-SN 583 kg 0,24 m3

HB-180-30-60-SN depending on position divider

FT-180-30-60-SN 778 kg 0,32 m3

FT-HB-180-30-60-SN depending on position divider

BB-180-60-30-SN 778 kg 0,32 m3

SB-180-60-30-SN 583 kg 0,24 m3

HB-180-60-30-SN depending on position divider

FT-180-60-30-SN 778 kg 0,32 m3

FT-HB-180-60-30-SN depending on position divider

BB-180-60-60-SN 1555 kg 0,65 m3

SB-180-60-60-SN 1166 kg 0,49 m3

HB-180-60-60-SN depending on position divider

FT-180-60-60-SN 1555 kg 0,65 m3

FT-HB-180-60-60-SN depending on position divider

BB-240-60-30-SN 1037 kg 0,43 m3

SB-240-60-30-SN 778 kg 0,32 m3

HB-240-60-30-SN depending on position divider

FT-240-60-30-SN 1037 kg 0,43 m3

FT-HB-240-60-30-SN depending on position divider

BB-240-60-60-SN 2074 kg 0,86 m3

SB-240-60-60-SN97 1555 kg 0,65 m3

HB-240-60-60-SN depending on position divider

FT-240-60-60-SN 2074 kg 0,86 m3

FT-HB-240-60-60-SN depending on position divider

180x60x30 cm PRODUCT CODE: BLOCK OUTPUT (KG) : BLOCK VOLUME (M³):

180x60x60 cm PRODUCT CODE: BLOCK OUTPUT (KG) : BLOCK VOLUME (M³):

240x60x30 cm PRODUCT CODE: BLOCK OUTPUT (KG) : BLOCK VOLUME (M³):

240x60x60 cm PRODUCT CODE: BLOCK OUTPUT (KG) : BLOCK VOLUME (M³):


- TYPE SN ROOF TOP

ROOF TOP HALF

STAIRS

FORKLIFT

ROUND

dividing options 30-60-90-120-150-180-210

210

RT-180-30-30-SN 337 kg 0,14 m3

RT-HB-180-30-30-SN depending on position divider

FL-180-30-30-SN 368 kg 0,15 m3

RT-180-30-60-SN 726 kg 0,3 m3

RT-HB-180-30-60-SN depending on position divider

FL-180-30-60-SN 757 kg 0,32 m3

RT-180-60-60-SN 1361 kg 0,57 m3

RT-240-60-60-SN 1.815 kg 0,76 m3

RT-HB-180-60-60-SN depending on position divider

RT-HB-240-60-60-SN depending on position divider

ST-180-60-60-SN 1166 kg 0,49 m3

ST-240-60-60-SN 1555 kg 0,65 m3

FL-180-60-30-SN 736 kg 0,31 m3

RB-180-60-30-SN 744 kg 0,31 m3

FL-180-60-60-SN 1514 kg 0,63 m3

RB-180-60-60-SN 1,488 kg 0,62 m3

FL-240-60-30-SN 995 kg 0,41 m3

RB-240-60-30-SN 866 kg 0,36 m3

FL-240-60-60-SN 2032 kg 0,85 m3

RB-240-60-60-SN 1,74 5kg 0,73 m3

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BLOCK MOU MOULD PART TOP PLATE

BOTTOM PLATE

SIDE PLATES

120-60-60 cm

TP-120-60-SN

BP-120-60-SN

SP-60-60

150-30-30 cm

TP-150-30-SN

BP-150-30-SN

SP-30-30

150-30-60 cm

TP-150-30-SN

BP-150-30-SN

SP-30-60

150-60-30 cm

TP-150-60-SN

BP-150-60-SN

SP-60-30

150-60-60 cm

TP-150-60-SN

BP-150-60-SN

SP-60-60

160-40-40 cm

TP-160-40-BN

BP-160-40-BN

SP-40-40

160-40-80 cm

TP-160-40-BN

BP-160-40-BN

SP-40-80

160-80-40 cm

TP-160-80-BN

BP-160-80-BN

SP-80-40

160-80-80 cm

TP-160-80-BN

BP-160-80-BN

SP-80-80

180-30-30 cm

TP-180-30-SN

BP-180-30-SN

SP-30-30

180-30-60 cm

TP-180-30-SN

BP-180-30-SN

SP-30-60

180-60-30 cm

TP-180-60-SN

BP-180-60-SN

SP-60-30

180-60-60 cm

TP-180-60-SN

BP-180-60-BN

SP-60-60

240-60-30 cm

TP-240-60-SN

BP-240-60-SN

SP-60-30

240-60-60 cm

TP-240-60-SN

BP-240-60-SN

SP-60-60

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ULDS PARTS FIXED CONNECTION

LOOSE CONNECTION

WEDGE

MOULD OPENER

FC-60

LC-60

BM-WE

BM-MO

FC-30

LC-30

BM-WE

BM-MO

FC-30

LC-30

BM-WE

BM-MO

FC-60

LC-60

BM-WE

BM-MO

FC-60

LC-60

BM-WE

BM-MO

FC-40

LC-40

BM-WE

BM-MO

FC-40

LC-40

BM-WE

BM-MO

FC-80

LC-80

BM-WE

BM-MO

FC-80

LC-80

BM-WE

BM-MO

FC-30

LC-30

BM-WE

BM-MO

FC-30

LC-30

BM-WE

BM-MO

FC-60

LC-60

BM-WE

BM-MO

FC-60

LC-60

BM-WE

BM-MO

FC-60

LC-60

BM-WE

BM-MO

FC-60

LC-60

BM-WE

BM-MO

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EASY TO BUILD AND INSTALL Block Moulds offers everyone the opportunity to become a builder of precast concrete blocks. If your production plant frequently faces concrete residue or leftovers at the end of production cycles, you could use this (waste) material to make valuable Lego blocks. The block products are a valuable and durable solution for companies to maximize their concrete production returns. Whether you are a producer of concrete products fabricator dealing with surplus concrete, a company that needs a solution for residual concrete or a recycling firm, our products are invaluable to anyone that wants to produce the blocks themselves, including producers that made concrete blocks their core business.

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WHAT CAN INTERLOCKING CONCRETE BLOCKS BE USED FOR Storage Bays for Aggregates (sand, gravel, crushed stone etc.) Storage Bays for other materials (wood, waste, salt, soil etc.) Storage Bays for Agriculture and Farming (silage, grain etc.) Storage and Segregation Bays for recycling Blast walls Retaining Walls for Earth and Ground Retention Industrial buildings - Building Structure Walls Crash protection Fire break walls Flood protection Push walls Counter weights Boundary Walls Security fences and barriers Permanent and Temporary Traffic Management

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CONTACT US MAIL US

Simon Koopmanstraat 185 1693 BE Wervershoof The Netherlands info@blockmoulds.com VISIT US

Julianastraat 31 1633 JL Avenhorn The Netherlands


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