Company Guide
Table of Contents 03
About Impact Steel Manufacturing and Engineering
Transport and Automotive
03
Impact Steel Service Charter
04
Impact Steel Products
08 08 08 09 10
Steel Processing Capabilities Slitter machine specifications
31
Contact Us
Shearline machine specifications Pec Applicator machine specifications Guillotine machine specifications
Page 3
About Impact Steel Impact Steel is a leading distributor and processor of steel sheet and coil products. Impact Steel offers an unparalleled range of products, leading processing capabilities, a broad geographic reach via our distribution network of branches, and an established commitment to superior service. At Impact Steel, our systems and work practices have been recently re-designed to challenge the conventional methods of production, operations and distribution in steel sheet and coil products. A clear outcome of this change has enabled Impact Steel to partner with our customers to identify opportunities to customise the way we process, package, label and deliver steel products to you in a safe and sustainable manner. Our commitment is to work with our customers to create mutually beneficial outcomes that will complement our product and service offer. We look forward to better understanding your business needs and operational requirements.
Our value propositions are catered to the key market segments our customers serve: 1. General Manufacturing and Engineering For our customers serving the General Manufacturing and Engineering market segment made up of repetitive component, general engineering, duct work, steel furniture, machinery, sheet metal work and electric component manufacturers – Impact Steel has developed the following key value propositions:
3. Transportation How important is transport within your business and how it is affected by the layout – the feed in vs feed off; method and type of transport, and reliance on 3rd parties? 4. Processing What opportunities are there for machinery reconfiguration? What are your processing machine setups, product and machine fit, and your customer end product requirements?
A) Steel Efficiency Review
5. Inventory
Impact Steel aims to identify and eradicate waste in our customers’ and our own business to create and capture value. Our Industry First Steel Efficiency Review is a comprehensive customer survey examining the following 7 key pre-production stages:
What is the optimum level of stock to carry in your business? What are your ordering cycle processes, materials receipting and stock management processes?
1. Over production How you undertake production scheduling considering inventory on floor, handling, storage, staff and machinery breakdowns? 2. Time in waiting What is the cost of time in waiting considering the impact of the scheduling process, operational layouts, and reliance on 3rd parties?
6. Motion What is the cost of stock movement in your business? What is the movement of product around your business based on machinery, warehouse layout and safety impact? 7. Rework What are the possible causes of rework? What does it cost your business? By looking closely at our customers’ production and processing lines, we aim to identify cost and time savings, remove bottlenecks, and make incremental changes which can translate into profit improvements.
• Product quality,
This value proposition hinges on accurate customer delivery schedules and forecasts of stock replenishment. Impact Steel will work with our Automotive and Transport customers to ensure accurate delivery of product to not slow your production process down but enhance it. Delivery and steel processing flexibility is the cornerstone to this value proposition.
• Product tolerances, and
B) Flexibility, service and quality
• Reliability of supply are the cornerstone to this value proposition. We will work with our customers serving the general manufacturing market segment to ensure the above eventuates.
Impact Steel prides itself on making its customers successful
Impact Steel aims to review our customers’ needs to provide a clear outcome on how we will deliver and process steel sheet and coil products to create a competitive advantage for your business.
2. Transport and Automotive
Our customers today demand cost reductions and zero defects. Impact Steel is committed to improving quality, delivery and cost to all customers. Our systems are designed to challenge the conventional methods of production, operations and distribution in steel sheet and coil products. Impact Steel’s key strengths include low-cost operations, superior processing capability, flexibility and speed of delivery, product quality and a reputation for excellent customer service.
For our customers serving the Transport and Automotive market segment made up of automotive component and part manufacturers, truck body and trailer manufacturers – Impact Steel has developed the following key value propositions:
OUR BOND
B) Supply Reliability and Commitment to customers
OUR SERVICE CHARTER
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A) Delivery in Full and On-Time (DIFOT) We work with our customers to develop a customer specific DIFOT – Just In Time service supported by an Impact Steel Supply Agreement. We aim to improve efficiency in our customers’ productivity schedules.
3. Building & Construction
The key deliverables to our customers are:
For our customers serving the Building and Construction market made up of residential, non-residential and commercial applications of steel sheet and coil products in Australia we have developed the following key value propositions for your business. We are excited to work with our customers to develop a customised package to achieve the following:
• Limited capital investment required by our customers – free up funds in your business;
• efficient purchasing and stocking practices in your business;
**subject to credit terms and conditions.
• identify the root causes and bottlenecks in your processes; • quantify these issues to better understand the costs involved; • provide recommendations to assist with stock management; and • establish a formal supply agreement that will benefit our customers.
• Accurate forecasting of stock – replenish stock when you need it; • Reliability and Flexibility of Supply – create confidence and capability in your business.
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Impact Steel Service Charter This Service Charter was developed with input from our customers and our staff. What you can expect from Impact Steel:
Customer Product Schedules We provide customised Product Schedules to reflect each customer’s product and usage needs.
Stock Management In consultation with our customers, we establish reorder levels considering standard seasonal fluctuations utilizing historical and forecasting data. Specific stock information can be provided to ensure continuity of supply and understanding of stock levels.
Delivery Agreements & Lead Times Our transport fleet is a dedicated steel sheet and coil carrier. We maintain 100% delivery in full and on time for agreed stock items. We also provide next working day delivery of agreed stock items and 48 hour in-house processing turn-around on urgent items.
Sales Service Frequency We set a mutually agreed visitation schedule with our customers to address any issues and facilitate information exchange. We also provide guidance on possible supply innovations and improvements.
Product and Service Quality We are fully supported with quality product backed by technical and engineering expertise from our suppliers. Our steel sheet and coil products are sourced from reputable manufacturers and suppliers.
Packaging & Labelling Customer’s Part Identification Numbers can be used on shipping and sales documentation for easy of receipting and stock control.
Traceability We adhere to Australian industry standards, including size, quantity and grade of steel sheet and coil products. We have the processes and systems that allow for full traceability of product as required.
Impact Steel offers a diverse range of steel sheet and coil steel products: • Hot Rolled • Hot Rolled Pickled and Oiled
OUR CUSTOMERS
Impact Steel Products
• Cold Rolled • Galvanised • Electro-Galvanised • Galvanneal • Stainless Steel • Aluminium • Steel Plate • Floor Plate • Aluminised steel sheet
Steel Grade
HA250 Standard commercial grades are available. Other steel grades available upon request.
Coil / Sheet Standard Width
915mm 1220mm 1500mm
Thickness
1.60mm to 20mm
Sheet Standard Length
1830mm 2440mm 3000mm
Hot Rolled Sheet, Plate and Coil Steel Products
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Hot Rolled Pickled and Oiled, Sheet and Coil Steel Products Steel Grade
Standard commercial grades are available. Other steel grades available upon request.
Coil / Sheet Standard Width
915mm 1220mm 1500mm
Thickness
1.6mm to 6mm
Sheet Standard Length
1830mm 2440mm 3050mm
Cold Rolled Steel Grade
CA2, CA3, Standard commercial grades are available. Other steel grades available upon request.
Coil / Sheet Standard Width
915mm 1220mm
Thickness
0.50mm to 3mm
Sheet Standard Length
1830mm 2440mm 3050mm
Galvanised Steel Grade
Standard commercial grades are available. Other steel grades available upon request.
Coil / Sheet Standard Width
915mm 1220mm 1500mm
Thickness
0.45mm to 2.95mm
Sheet Standard Length
1830mm 2440mm 3050mm
Electro-Galvanised Steel Grade
G3313, SECC and E16 Standard commercial grades are available. Other steel grades available upon request.
Coil / Sheet Standard Width
915mm 1220mm
Thickness
0.55mm to 2.00mm
Sheet Standard Length
1830mm 2440mm 3050mm
Galvanneal Steel Grade
G3302, G3313, SGCC, SECC, E16, and F10 Standard commercial grades are available. Other steel grades available upon request.
Coil / Sheet Standard Width
915mm 1220mm
Thickness
0.60mm to 1.55mm
Sheet Standard Length
1830mm 2440mm 3000mm
Stainless Steel Steel Grade
Stainless Grades T430, T304 & T304L, T316 & T316L, T430
Steel Finishes
Standard 2B, 2B PE, No 4, No 8, BA and NO 1 (HRAP)
Coil / Sheet Standard Width
915mm 1500mm
Thickness
0.55mm to 3.0mm
Sheet Standard Length
1830mm 2440mm 3050mm
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Aluminium Aluminium Grade
5005 H34, 5052 H32, 5083 H116/H321 - Sheet & Tread Plate
Coil / Sheet Standard Width
900mm 1200mm 1500mm
Thickness
0.60mm to 6mm
Sheet Standard Length
1800mm 2400mm 3000mm
Extrusions
Impact Steel carry a comprehensive range of geometric and exclusive extrusion shapes in a variety of Alloy & Temper combinations and coloured finishes which are stocked within the distribution branches located across Australia. These products are well suited for general engineering and fabrication applications as well as marine, transport, automotive, building and other more specific industry uses. Should you require the development of an exclusive shaped product to meet a specific need we can develop the product from Die manufacture to warehousing and distribution, please contact us.
Steel Plate Steel Grade
Grades HA250, HA350
Coil / Sheet Standard Width
1200mm 1500mm
Thickness
4.0mm to 20mm
Sheet Standard Length
2400mm 3000mm
Floor Plate Steel Grade
Grades HA1 and HA250
Standard Width
1220mm 1500mm
Thickness
2.1mm to 5mm
Aluminised steel sheet Steel Grade
T125, T140Q, DQ & DDQ Other steel grades available upon request.
Coil / Sheet Standard Width
1220mm
Thickness
0.55mm to 3.00mm
Sheet Standard Length
2440mm 3000mm
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Steel Processing Capabilities Impact Steel has modern processing centres which are able to process a wide range of material dimensions, types and grades that apply to the Automotive, Manufacturing, Transport, Residential Building, Engineering and Construction industries:
Slitter machine specifications Slitting Capability – Machine Specifications Minimum Gauge
Carbon 0.45mm Stainless 0.55mm
Maximum Gauge
Carbon 4.00mm Stainless 3.00mm
Coil Width Maximum
1530mm
Coil Mass Maximum
11.500tonne
Coil Outside Diameter
1500mm
Side Trimming
Minimum 10.00mm
Downlayer Mass Maximum
6.000tonne
Downlayer Width Maximum
500.00mm
Recoiler Diameter
508.00mm
Uncoiler Diameter
508.00mm
Segments for Uncoiler
610.00mm
Segments for Uncoiler
760.00mm
Material Thickness
Number of Strands Carbon Steel
Number of Strands Stainless Steel
4.00mm
7
-
3.50mm
9
-
3.00mm
11
7
2.50mm
15
2.00mm
Shearline machine specifications Shearing Capability – Machine Specifications Minimum Gauge
Carbon 0.40mm Stainless 0.55mm
9
Maximum Gauge
19
15
Carbon 3.00mm Stainless 2.00mm
Coil Width Minimum
370mm
1.50mm
23
19
Coil Width Maximum
1540mm
1.00mm
23
19
Coil Outside Diameter
1500mm
0.50mm
23
19
Coil Mass Maximum
11.500tonne
0.40mm
23
19
Minimum Cut Length
400mm
Maximum Cut Length
6000mm
Note: Minimum Slit Width For Carbon Steel Is 25.4 Mm, And For Stainless Steel It Is 22.4 Mm. Tolerance To Class B Specifictions Unless Specified.
Customer Benefits: • Accurate Slit Size • Minimise Waste • Efficiency in Slit Patterns • Slit then Shear
Tolerances SHEETS UP TO 2440mm
+/- 1.00 mm
SHEETS OVER 2440mm
+/- 1.00 mm
Customer Benefits: • Flat Sheet with Ease of use to the Customer • Minimise Waste • Precise Cutting • Flexibility in Processing times
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Pec Applicator machine specifications
Guillotine machine specifications
PEC Applicator Capability – Machine Specifications
Guillotining Capability – Machine Specifications
Thickness
0.50mm to 3.00 mm
Minimum Gauge
0.55mm
0.55mm
Standard widths for application
900mm
Maximum Gauge
4.00mm
6.00mm
Minimum Cut
10.00mm
15.00mm
915mm
Maximum Length
1000.00mm
750.00mm
1200mm
Maximum Width
3050.00mm
3000.00mm
1220mm 1500mm Note: PEC 80 micron white with a black backing. PEC 50 micron clear
Customer Benefits: • Ensures protection of product • Flexibility in Processing Times • Eliminates Defects
Customer Benefits: • Accuracy • Cuts various ranges of product • Convenience and Efficiency for the Customer
Contact Us Impact Steel Sales Office 26 Elliott Road, Dandenong, Vic 3175 Ph: 9293 5177 Fax: 03 9293 5180 www.impactsteel.com.au