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SPECIALIST WATERPROOFING SYSTEMS Specialist AND DESIGN FOR Waterproofing Systems BASEMENT TANKING AND SALTWATER ENVIRONMENTS Designs AUSTRALIAand & UNITED ARAB EMIRATES
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Disclaimer: These observations are provided in order to assist in the waterproofing and related tasks and offer some possible solutions to the situation. They are not intended for any other purpose nor should be used as a proposal or recommendation to be acted on without the approval of a qualified engineer. We accept no liability/responsibility to any recipient; recipient company or any third party who may suffer any damage including physical or fiscal as a result of the use or reliance upon the whole or any part of this document.
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NEO-AUS-RED 2015 04 V2
Neoferma has been established in Australia since 1986 producing a range of specialist products for the construction industry. Working closely with Engineers and Contractors to produce designs and systems that meet the most demanding of situations – waterproofing structures below the water table. These systems and designs have become integral in the successful waterproofing of major projects in testing conditions – in sand and deep basements directly on the sea shore or banks of waterways especially on the rapid developing areas such as The Gold Coast – Surfers Paradise; Newcastle and the UAE. As a result of the experience and success in Australia, Neoferma has taken their experience to the U.A.E. in providing construction friendly solutions to waterproofing issues. The SwellSeal Waterproofing Range. • SwellSeal MS Bentonite Membrane: Purpose designed for the construction industry. Multi System combining premium bentonite membrane with two hundred micron Polyethylene liner. • SwellSeal Bentonite Waterstop: Hydrophilic bentonite strip for the sealing of construction joints in concrete in contact with salt and brackish water. • SwellSeal Bentoject: A unique combination of a hydrophilic bentonite strip and a post injectable hose for sealing construction joints in contact with salt and brackish water. • SwellSeal Mastic: Caulk applied one-component, hydro swelling mastic for sealing smooth and rough construction joints and pipe penetrations in wet applications. • X-SEAL Inject: Re-injectable hose for consecutive injections with microfine cement or resins. Complete range of accessories including junction boxes. • X-GEL: Range of hydrophilic & hydrophobic urethane gels for the treatment of leaks in concrete structures.
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SWELLSEAL MS 5500 GCL with 200 Micron PE Bonded Liner SWELLSEAL Multi System / High Pressure (MS/HP) is a waterproofing membrane composite made from high quality polypropylene geotextiles encaptulating premium grade sodium bentonite granules. SWELLSEAL MS is fully fibre-reinforced with American needle-punching (American) across the full length and width of the product. SWELLSEALMS HP has a 200 micron PE(Polyethylene) sheet backing bonded to the geotextile. DESCRIPTION
VALUE (Average) 2
TEST METHOD
SwellSeal MS / HP has more bentonite granules per m than many
Geotextile Components other waterproofing 235 ASTM D5261 Non–Woven Geotextile massmembranes. (gm/m2) 2 130 ASTM D5261 Woven Geotextile mass (gm/m ) SWELLSEAL Clay Component MS is designed for use in situations requiring protection Bentonite Layer (gm/m2) ASTM D5993 against contaminated or saline water as well as areas5500 affected by certain Swell Indexsuch (ml/ 2g) 28 ASTM D5890 gases as methane. Fluid Loss (ml) <18 ASTM D5891 GCL component with Non-Woven and Woven Geotextile SWELLSEAL MS can be tailored to your project and specifications: Thickness (mm) 7 ASTM D5199 P.E Liner Thickness 0.20 ASTM D5199 Moisture Content (%) (HP) grades with PE layer. <20 ASTM D4643 • High Pressure Peel Strength (N) 145 ASTM D4632 -12 ASTM D5084 Hydraulic / Permeability (m/s) PE layering. 4.5 x 10 • LowConductivity Pressure (LP) grades without Tensile Strength (KN/m) 10 ASTM D6768 ASTM D6766 GCL• 5500 Compatibility @ 35of kPa test continuing 8 x 10-8 cm/s gms Mass Bentonite per m2 Internal Shear Strength (kPa) at 2.22 kN Normal Load > 37 Peak ASTM D6243 GCL with PE Bonded Liner (PE side subjected to test) • Grade of Geotextile Total weight of SwellSeal MS (with HDPE liner) 6000 ASTM D5261 Puncture Resistance (N) 475 ASTM D4833 Size of Roll, 1.65 x (N) 20m(up to 6 metres width available) Peel• Adhesion to Concrete 58 (MD, TD) ASTM D903 Hydrostatic Pressure Resistance @ 689.5 kPascal (70.5 Passed ASTM D5385 • Salt water formulae meters head pressure) Water Adsorption (% change in Mass) 3.50 ASTM D471 Passed ASTM&C836 Crack Bridging, at -26 o Cincl’g Bentonite waterstops, • Full range10ofcycles accessories detailing pastes o Passed ASTM D1970 Lowinjectable Temperature Flexibility @ -20 C ; MD , TD hoses Resistance to Decay, 28 days (% retained) 110 ASTM E154 Accelerated Aging, 2000 hrs (% retained) 67 ASTM G154 0.01253 ASTM E96 Water Vapour Transmission gm/hr-m2
Designed and formulated in Australia to Neofema specifications.
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Test Results DESCRIPTION VALUE (Average) (Swellseams MS + PE Layer) Geotextile Components DESCRIPTION VALUE Non–Woven Geotextile mass (gm/m2) 235 (Average) 130 Woven Geotextile massDESCRIPTION (gm/m2) Geotextile Components VALUE Clay Component (Average) Non–Woven Geotextile2 mass (gm/m2) 235 Bentonite Layer (gm/m ) (gm/m2) 5500 Geotextile Components VALUE Woven Geotextile massDESCRIPTION 130 Swell Index (ml/ 2g) 28 (Average) 235 Non–Woven Geotextile mass (gm/m2) Clay Component 2 2 Fluid Loss (ml) <18 Geotextile Components DESCRIPTION VALUE 130 Woven Geotextile mass) (gm/m ) Bentonite Layer (gm/m 5500 GCL component with Non-Woven Non–Woven Geotextile mass (gm/m2and ) Woven Geotextile (Average) 235 Clay Component Swell Index (ml/ 2g) 28 Thickness (mm) 7 Geotextile Components 130 Woven Geotextile mass2) (gm/m2) Bentonite Layer (gm/m 5500 Fluid Loss (ml) <18 DESCRIPTION VALUE 2 P.E Liner Thickness 0.20 Non–Woven Geotextile mass (gm/m and ) Woven Geotextile 235 Clay Component Swell Index (ml/ 2g) 28 GCL component with Non-Woven (Average) Moisture Content (%) <20 130 Woven Geotextile mass2) (gm/m2) Bentonite Layer 5500 Fluid Loss (ml) (gm/m <18 Thickness (mm) 7 Peel Strength (N)2g) 145 Geotextile Components Clay Component SwellLiner Index (ml/ 28 GCL component with Non-Woven and Woven Geotextile P.E Thickness 0.20 2 2/ Permeability Hydraulic Conductivity (m/s) 4.5 x710 -12 Layer (gm/m ) 5500 ) 235 Non–Woven Bentonite Geotextile mass Fluid LossContent (ml) <18 Thickness (mm) Moisture (%)(gm/m <20 2 Non-Woven Tensile Strength (KN/m) 10 SwellLiner Index (ml/ 28 Non-Woven Component Geotextile GCL component with and Woven Geotextile 130 P.E Thickness 0.20 Peel Strength (N)2g) 145 ) and Woven Woven Geotextile mass (gm/m -8 -12 GCL Compatibility @ 35 kPa test continuing 8 x 10 Fluid Loss (ml) <18 Thickness (mm) 710cm/s Moisture Content (%) <20 Hydraulic Conductivity / Permeability (m/s) 4.5 x Clay Component Internal Shear Strength (kPa) at 2.22 kN Normal Load > 37 Peak GCLLiner component with Non-Woven and Woven Geotextile P.E Thickness 0.20 Peel Strength 145 Tensile Strength 10 2 (N)(KN/m) Bentonite Layer ) Bonded Liner (PE side subjected to test) 5500 -12 GCL(gm/m withContent PE Thickness (mm) Moisture (%) <20 Hydraulic Conductivity / Permeability (m/s) x7-810cm/s GCL Compatibility @ 35 kPa test continuing 84.5 x 10 Swell Index (ml/ 2g) 28 TotalLiner weight of(N) SwellSeal MS (with HDPE liner) Load 6000 P.E Thickness 0.20 Peel Strength 145 Tensile Strength (KN/m)(kPa) 10 Internal Shear Strength at 2.22 kN Normal > 37 Peak -12 Puncture Resistance 475 Fluid Loss (ml) <18 Moisture (%) <20 Hydraulic Conductivity /Liner Permeability (m/s) x -810cm/s GCL Compatibility @(N) 35 kPa(PE test side continuing 84.5 x 10 withContent PE Bonded subjected to test) Adhesion to Concrete (N) 58 (MD, TD) Peel 145 Tensile Strength (KN/m) 10 GCL component with Non-Woven and Woven Geotextile Internal Shear Strength (kPa) at 2.22 kN Normal Load > 37 Peak Total Strength weight of(N) SwellSeal MS (with HDPE liner) 6000 -12 -8 Hydrostatic Pressure Resistance @ 689.5 kPascal (70.5 Passed Hydraulic Conductivity / Permeability (m/s) 4.5 x 10 GCL Compatibility @ 35 kPa test continuing 8 x 10 cm/s with PE Bonded Liner (PE side subjected to test) Puncture Resistance (N) 475 Thickness (mm) 7 meters head pressure) Tensile Strength (KN/m) 10 Internal Shear Strength (kPa) at 2.22 kN Normal > 37 Peak Total weight of SwellSeal MS HDPE liner) Load 6000 Peel Adhesion to Concrete (N)(with 58 (MD, TD) P.E Liner Thickness 0.20 -8 Water Adsorption (% change in Mass) 3.50 Compatibility @ 35 kPa test continuing 8 x 10 GCL with PE Bonded Liner (PE side subjected to test) Puncture Resistance 475cm/s Passed Hydrostatic Pressure (N) Resistanceo @ 689.5 kPascal (70.5 Moisture Content (%) <20 CHDPE Crack Bridging, 10Concrete cycles at(N) -26 Internal Shear Strength (kPa) at 2.22 kN Normal >Passed 37 Peak Total weight of SwellSeal MS (with liner) Load 6000 meters head pressure) Peel Adhesion to 58 (MD, TD) o Peel Strength (N) 145 C ; MD , TD Passed Low Temperature Flexibility @ -20 Woven Component with PE Bonded Liner (PE side tested) GCL with PE Bonded Liner (PE side subjected to test) Puncture Resistance 475-12 Water Adsorption (%(N) change in Mass) 3.50 Hydrostatic Pressure Resistance @ 689.5 kPascal (70.5 Passed Resistance Decay, 28 days (%o retained) 110 TD) Hydraulic Conductivity /of Permeability (m/s) 4.558xPassed 10 Total weight SwellSeal MS (with 6000 meters headto pressure) Peel to (MD, CHDPE liner) CrackAdhesion Bridging, 10Concrete cycles at(N) -26 o Accelerated Aging, 2000 hrs (% retained) 67 Puncture Resistance 475 Water Adsorption (%(N) change Mass) 3.50 Hydrostatic Pressure Resistance @ 689.5 Passed C2 ; MDkPascal , TD (70.5 Low Temperature Flexibility @in-20 Tensile Strength (KN/m) 10 o -8 0.01253 Water Vapour Transmission gm/hr-m meters head Peel to 58Passed (MD, TD) C CrackAdhesion Bridging, 10Concrete cycles at(N) -26 Resistance topressure) Decay, 28 days (% retained) 110 cm/s GCL Compatibility @ 35 kPa test continuing 8 x 10 o Water Adsorption (% change in Mass) 3.50 Hydrostatic Pressure Resistance @ 689.5 kPascal (70.5 Passed C ; MD , TD Low Temperature Flexibility @ -20 Accelerated Aging, 2000 hrs (% retained) 67 Internal Shear Strength (kPa) at 2.22 kNoNormal Load > 37 Peak meters headtopressure) C 2 Passed Crack Bridging, 10 cycles at gm/hr-m -26 Resistance Decay, 28 days (% retained) 110 0.01253 Water Vapour Transmission GCL with PELow Bonded Liner(% (PE side to test) o Water Adsorption change insubjected Mass) 3.50 C ; MD , TD Passed Temperature -20 Accelerated Aging,Flexibility 2000 hrs@ (% retained) 67 2 Total weight Crack of SwellSeal MS (with HDPE 6000 Bridging, 10 cycles at -26 Cliner) Passed Resistance to Decay, 28 days (%o retained) 110 0.01253 Water Vapour Transmission gm/hr-m o Puncture Resistance (N) 475 Low Temperature C ; MD , TD Passed Accelerated Aging,Flexibility 2000 hrs@ (%-20 retained) 67 2 Resistance to Decay, (% retained) 110 0.01253 Water Vapour Transmission Peel Adhesion to Concrete (N) 28 daysgm/hr-m 58 (MD, TD) Accelerated Aging, 2000 hrs (% retained) 67 Hydrostatic Pressure Resistance @ 689.5 kPascal (70.5 Passed Vapour Transmission gm/hr-m2 0.01253 meters headWater pressure)
Water Adsorption (% change in Mass) Crack Bridging, 10 cycles at -26 o C Low Temperature Flexibility @ -20 o C ; MD , TD Resistance to Decay, 28 days (% retained) Accelerated Aging, 2000 hrs (% retained) Water Vapour Transmission gm/hr-m2
3.50 Passed Passed 110 67 0.01253
TEST METHOD TEST METHOD ASTM D5261 ASTM D5261 TEST METHOD ASTM D5261 ASTM D5993 TEST METHOD ASTM D5261 ASTM D5261 D5890 ASTM ASTM D5891 TEST METHOD ASTM D5261 D5993 ASTM D5261 D5890 ASTM D5891 D5199 D5261 D5993 ASTM TEST METHOD ASTM D5199 ASTM D5261 D5890 ASTM D5891 D4643 D5261 D5993 ASTM D5199 ASTM D4632 D5890 ASTM D5199 ASTM D5891 D5084 D5993 ASTM D5261 D5199 ASTM D4643 ASTM D6768 D5890 ASTM D5199 D4632 ASTM D5261 ASTM D5891 D6766 D5199 ASTM D4643 D5084 ASTM D5199 D6243 ASTM D4632 ASTM D6768 D5993 D5199 ASTM D4643 D5084 D6766 ASTM D5890 D5261 ASTM D5199 D4632 D6768 D6243 ASTM D4833 ASTM D5891 D5084 ASTM D4643 D6766 ASTMD5261 D903 D4632 D6768 D6243 ASTM ASTM D5385 D5084 D6766 ASTM D4833 ASTM D5199 D6768 D6243 ASTM ASTMD5261 D903 ASTM D5199 ASTMD5385 D471 ASTM D6766 D4833 ASTM D4643 ASTM C836 ASTM D6243 ASTMD5261 D903 ASTM D4632 ASTM D1970 ASTM D4833 ASTMD5385 D471 ASTMD5261 E154 ASTM D5084 ASTM D903 ASTM C836 ASTM G154 D4833 ASTMD5385 D471 ASTM D1970 ASTM D6768 ASTMD6766 E96 D903 ASTM C836 E154 ASTM D471 ASTM D1970 ASTM D5385 G154 ASTM D6243 ASTM E154 ASTMC836 E96 D471 ASTM ASTM D1970 G154 ASTM ASTM C836 E154 ASTMD5261 E96 ASTM D4833 ASTM ASTM D1970 G154 ASTM ASTME154 E96 ASTM D903 ASTM G154 ASTM D5385 ASTM E96
ASTM D471 ASTM C836 ASTM D1970 ASTM E154 ASTM G154 ASTM E96
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Innovation work
@ Membrane Independent surveys have found that using a Bentonite System in place ofsurveys traditional has significant advantages Independent havewaterproofing found that using a Bentonite Membrane place of and traditional waterproofing hasthesignificant both inSystem speed ofinapplication the beneficial effect on construction advantages bothas in savings the speedinofthe application effect programme, as well overall and costthe ofbeneficial the waterproofing on the construction programme, as well as savings in the overall cost element. of the waterproofing element. ADVANTAGES
SPEED OF PROGRAMME
Information based on independent Quantity Surveyors report, commissioned by Abu Dhabi Developer.
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Innovation Innovation@@work work WARRANTY WARRANTY WARRANTY warranties that protects your interests
Our products carry full at all stages; from the Our products carry full warranties that protects your interests at all stages; from the procurement process through to project weinterests can offeratextended warranty periods Our products carry full warranties that completion; protects your stages; from the procurement process through to project completion; wespecification can offer all extended warranty periods beyond our standard ten years subject to design, system and independant procurement process through to project completion; we can offer extended warranty periods beyond our standard ten years subject to design, system specification and independant inspection beyond our standard twenty years subject to design, system specification and independant inspection inspection
Manufacturer’s Product Q&A, Manufacturer’s Product Q&A, Material Warranty Material Warranty
Manufacturer’s Product Q&A, Material Warranty
Installation
Installation
Insured Warranty Performance in service against resultant damage
Installation Performance and Service Warranty Public Liability $20,000,000 against resultant damage. Products Liability $20,000,000 Performance and Service Warranty Public Liability $20,000,000 Underwritten at Lloyds of London Goods in Custody $100,000 against resultant damage. Warranty + Products Liability $20,000,000 Underwritten at Lloyds of LondonFinancial Loss $5,000,000 Loss $5,000,000 Performance and Service Warranty Financial
against resultant damage. Underwritten at Lloyds of London
Public Liability Goods in Custody Products Liability Financial Loss Goods in Custody
$20,000,000 $100,000 $20,000,000 $5,000,000 $100,000
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Bentonite Tanking Systems FAQs
How does Bentonite work as a waterproofing medium
Bentonite has many and varied uses, in this case by confining and compacting the clay the mineral swells against its self to form a watertight barrier.
What is the swell ratio of the sodium bentonite (the active waterproofing constituent) used in the system
Sodium Bentonite swells to 24 times its own dehydrated mass in clean water.
How many kilos of sodium bentonite per square meter of membrane
SwellSeal MS 5.50 kgs / m2. of granular bentonite.
What preparation of the subsoil is necessary
Although usually installed on a mud blinder, membrane can be installed on sand or ground compacted to a minimum of 85% modified Proctor.
Does the membrane need to be protected from the elements during construction
No. Membrane can withstand exposure without adverse effect for several weeks.
Does the membrane have to be sandwiched in a double blinder
No. Dry fill Bentonite does not require a topping blinder, however pre hydrated membranes do to avoid drying out and cracking.
Will the sodium bentonite react effectively in salt water or contaminated water
Salt water and Contaminated water conditions will effect the performance of Bentonite. Laboratory test results show that SwellSeal will effectively self-heal.
Will the sodium bentonite remain evenly distributed in vertical applications
Yes. Pre hydration will activate the membrane prior to the pour to compensate for the local conditions.
Does the membrane need to be hydrated prior to the concrete pour
Yes. Our membranes are American needle punched to ensure that sodium bentonite does not creep thus creating weak areas.
Does the system have an insured warranty
Yes. Systems have a 20 year warranty on materials and workmanship. The warranty can be extended to 50 years on material and application, subject to system and installation approval. In addition to the warranty we provide financial loss cover of $5,000,000
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Innovation @ work Innovation @ work
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R Patent Pending
A System for waterproofing basements below the water table Incorporating SwellSeal MS Precast panels NeoJoint Gasket system Benefits of the system • Speed of Construction, reduces program. • Fewer trades on site e.g. form workers • Reduced construction costs overall. • Water proofing done off site, weather not an issue • Health and Safety - Confined Spaces Act. • Maximises the real estate & early tenancy • Ability to maximise basement area
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R Patent Pending
Disclaimer These illustrations are included as examples only, and are not site specific
Drawings are for system illustration only and not intended for any other purpose. Neoferma Australia Pty Ltd does not accept any liability/ responsibility to any third party who may suffer or damage as a result of the use or reliance upon the whole or any part of the drawings.
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R Patent Pending
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R Patent Pending
NeoPanel Precast Panel Waterproofing system Reflection Tower Two - 3, level basements below water table. Reflection Tower 2 -Coolangata Qld / 3 Basement Levels below water table NeoPanel Precast Panel Waterproofing system Coolangatta QLD Client: Matrix Group
NeoPanel Precast Panel Waterproofing system Verve - Broadbeach Qld / 2 Basement Levels
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Expansion Gasket Properties of Neoferma Gasket Description and Application of Neoferma gasket Description and Application of Neoferma gasket The Neoferma gasket is suitable for sealing all types of joints. It is extremely The Neoferma gasket is suitable for sealing all types of joints. It is extremely flexible, consisting of hollow sections terminating in individual lips. flexible, consisting of hollow sections terminating in individual lips. Neoferma gasket is easily compressed and maintains close contact with concrete, Neoferma gasket is easily compressed and maintains close contact with concrete, steel, glass or wood surfaces. This ensures complete sealing of the joint. steel, glass or wood surfaces. This ensures complete sealing of the joint. Water Water and and Weather Weather resistance resistance The gaskets have been to a a hydrostatic hydrostatic pressure pressure of of ten ten metres The gaskets have been tested tested successfully successfully to metres and in buildings more thanhigh 100m high with velocity a wind velocity of 160km/hour and in buildings more than 100m with a wind of 160km/hour 2 developing a pressure of 130 kg/m 2 and for buildings 160-320m high with a wind developing a pressure of 130 kg/m and for buildings 160-320m high with a wind pressure of 180 kg/m22. pressure of 180 kg/m . Sound Sound Insulation Insulation These airborne sound. sound. These gaskets gaskets exhibit exhibit excellent excellent insulation insulation against against airborne Thermal Insulation Insulation Thermal A single single gasket gasket will will provide provide good good thermal thermal insulation insulation but but in in cases cases where where the the standard A standardisrequired is very our exacting ourofsystem double(inside gaskets (inside andofoutrequired very exacting system double of gaskets and outside joint) side of joint) is recommended. is recommended. Materials Materials The Neoferma from EPDM (Ethylene Propylene The Neoferma gasket gasketcan canbe bemanufactured manufactured from EPDM (Ethylene Propylene Diene Monomer) or neoprene or similar synthetic rubber. Diene Monomer) or neoprene or similar synthetic rubber to suit specific Colours are available meet design criteria (subject to minimum quantity). requirements such astoexposure to hydrocarbons.
Colours are available to meet design criteria (subject to minimum quantity). These rubbers have been in use for nearly 50 years and have an unrivalled record of durability under all kinds of conditions, including a temperature range of -350C Can be0 pproved for use in potable Water. to +90 C. These rubbers have been in use for nearly 50 years and have an unrivalled Life expectancy for EPDM is 25years and for silicon rubber, 50 years. record of durability under all kinds of conditions, including a temperature range of -350C to +1800C. www.neoferma.com www.neoferma.com
Life expectancy for EPDM is 25 years and for silicon rubber, 50 years.
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LANE COVE AQUATIC CENTRE
ROBINA TOWN CENTRE - CAR PARK
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WESTFIELD CENTRE - Paramatta
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Expansion Gasket
We have been supplying Neoferma Gasket since 1982. Using the most efficient process available we ensure that each Properties Neoferma and every batch meets theof stringent qualityGasket requirements our customers demand. Description and Application of Neoferma We are also able to manufacture ingasket a variety of colours to suit Thedesign Neoferma gasket is suitable for sealing all types of joints. It is extremely objectives, subject to minimum quantity. flexible, consisting of hollow sections terminating in individual lips.
Projects supplied include:
Neoferma gasket is easily compressed and maintains close contact with concrete, steel, glass or wood surfaces. This ensures complete sealing of the joint. Water and Weather resistance The gaskets have been tested successfully to a hydrostatic pressure of ten metres and in buildings more than 100m high with a wind velocity of 160km/hour developing a pressure of 130 kg/m2 and for buildings 160-320m high with a wind pressure of 180 kg/m2. The Opera House
The Opera House Sydney Harbour Harbour Bridge Sydney Bridge Sound Insulation Parliament House -- NSW Parliament NSWsound. These gaskets exhibit excellent insulationHouse against airborne Cahill Express Express Way Cahill Way Tunnel Tunnel Thermal Insulation The Law Law Courts Courts -- Sydney The Sydney A single gasket will provideFox good thermal insulation but in cases where the Fox Studios Studios -- Sydney Sydney standard required is very exactingRAAF our system of double gaskets (inside and Bases RAAF Bases outside of joint) is recommended. TheOlympic Olympic Pool Pool -- Homebush The Homebush Sydney International International Airport Sydney Airport Materials Regent Shopping Centre --Malaysia Regent Shopping Malaysia The Neoferma gasket can be manufacturedCentre from EPDM (Ethylene Propylene Paya Leba Air Base Singapore Leba Air synthetic Base -rubber. Singapore Diene Monomer) orPaya neoprene or similar Turangi Hydro Works -- New Zealand Turangi Hydro Works New Zealand Colours are available to meet design criteria (subject to minimum quantity). Brayton Point Point Cooling Brayton CoolingTowers Towers- -USA USA These rubbers Cromwell have been in use for nearly 50 years and have an Drax Nuclear Power Station Cromwell Drax Nuclear Power Station unrivalled record of durability under all Westfieldâ&#x20AC;&#x2122;s Parramatta Westfields Parramatta ki NT NT Roads Roads ns of Robina ShoppingCentre Centre Robina Town Town Shopping Puma Petroleum
conditions, inc www.neoferma.com
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INJECT re-injectable hose installation system Product Description
(A) Concrete Pour
(B) Injection
When the concrete is placed around the X-SEAL INJECT Hose, the external pressure of the concrete seats the neoprene strips, sealing off injection openings and the injection channel.
The internal injection pressure compresses the neoprene strips and allows the injection material to flow out from eight longitudinal gaps. This enables a uniform discharge of the injection material over the full length of the hose.
(A)
(B)
(C)
(D)
(C) Cleaning the Hose
(D) Ready for Future Injection
When using an approved injection material, the X-SEAL INJECT Hose is easily flushed clean by using water and applying vacuum pressure. The negative pressure reseats the neoprene strips, preventing injected material from being drawn back into the injection channel upon cleaning.
X-SEAL INJECT Injection System is ready for reinjection if needed.
Uses
Re-Injectable Hose Installation System
X-SEAL INJECT is a re-injectable hose system for installation into cold joints under the water table to waterproof and then provide a constant portal into the cold joint to re-inject if required. The hose is resilient, water proof and not affected by low temperatures and is chemically inert. The main feature of the X-SEAL INJECT is an injection channel, which is a solid hose core made of high quality PVC. The core is capable of absorbing concrete pressure, ensuring the integrity of the injection channel. Laterally staggered injection openings ensure a uniform discharge of the injection material. Compressible neoprene strips in the longitudinal grooves are a unique and extremely important element of the X-SEAL INJECT Hose System. These strips act as valves during injection and as a seal while cleaning the tube for reinjection.
Benefits
• The hose is completely re-injectable so it can be used over and over if leakage persists or is caused by building movement or some other event. • The hose is flexible to follow the contours of the joint and follow corners without cutting or joining. • The unique 900 connection valve allows easy, efficient and secure fastening to the delivery hoses which eliminates messy shrink tape which is often prone to failure.
Installation Guide Fabrication - Placers must be provide proof of full training by NEOFERMA prior to accepting a
job and the X-SEAL INJECT Instruction manual should be rigorously followed to ensure success. X-SEAL INJECT is simply taped and cut into maximum 10 metre lengths. The unique right angle connection valve is inserted into the hose and the delivery hoses using a construction adhesive. The delivery hoses are colour coded to identify inlet and outlet during injection.
X-SEAL INJECT
X-SEAL INJECT can be used in all construction joints under the water table such as basements, tunnels, dams, lift wells, reservoirs, sewerage plants, poured pilings, bridge connections or anywhere where a cold concrete joint is susceptible to leaks in the presence of water.
INJECT Installation Guide (continued) Placement - The surface of the joint should be clean and free of any surface irregularities. The
hose should be installed into the cold joint in approximately the centre of the joint (for thicker sections place the hose approximately 200mm from the water side of the joint). Place a line of SWELLSEAL JOINTSTOP BR in the cold joint approximately 80mm from water side of the joint to prevent loss of the injection material. Fasten the hose to the concrete using the clips provided. Centre and spread the clips approximately 250mm apart over the length of the hose. (Do not fasten the hose to reinforcing steel) Ensure that the delivery hoses terminate outside of the structure to allow future access. At least a metre long length of delivery hose is required outside the joint to enable easy access to pump. At each intersection, do not cross the injection hoses always cross with a delivery hose and keep the injection hoses at least 50mm from each other. NEOFERMA recommends that the ends of the delivery hoses be housed in a junction box to protect them from damage and that the delivery hose end plugs be securely in place.
Re-Injectable Hose Installation System
Injection - X-SEAL INJECT should only be injected with X-SEAL INJECTION RESIN and all or any
warranties are negated with the use of other products. The minimum time before injection after the concrete is poured is 28 days to ensure that the concrete has reached full strength. Pump using a parastaltic pump which is capable of vacuuming. Always start at one end of the hose with the following procedure; (1) Connect the pump hose to the X-SEAL INJECT delivery hose. (2) Station assistant at the other end of the hose armed with multigrips to close off the hose and a bucket. (3) Fill the hose with X-SEAL INJECTION RESIN by means of the pump until it comes out the other end of the hose. Close the end of the hose with the multigrips and pressurise the X-SEAL INJECT hose between 5-7 bar. (4) From the moment that no material flows into the joint and no, or only a slight pressure drop is visible on the gauge, keep the pressure for approximately 5 minutes at 5-7 bar. This is essential to allow the injection material to penetrate into the joint. Sealing is a matter of moderate pressure and longer injection time, and not high pressure and short injection time. (5) Apply the same procedure as before from the other end of the SWELLSEAL INJECT Hose. This is to make sure that there is similar distribution pressure.
Cleaning For Future Re-Injection- Reverse the parastaltic pump and install the pressure
equaliser valve. Immerse the other end in a bucket of water. Vacuum until water runs clear through the pipe. Repeat this procedure from the other end. Plug ends and store in junction box.
X-SEAL INJECT
Technical Service The Neoferma International Technical Service Department is available to assist you in the correct use of our products and its resources are at your disposal entirely without obligation.
Storage and Shelf Life Must be stored in a cool dry place. The product has a minimum shelf life of 12 months when stored under recommended conditions.
Health and Safety For workplace health and safety hazard information please consult the NEOFERMA MSDS available at www.neoferma.com/msds
Statement Of Responsibility The technical information contained in this document is based on current practical knowledge. As this information is of a general nature, no assumptions can be made that it will be suitable for any application and any warranties will be issued on a project by project basis. It is the contractorâ&#x20AC;&#x2122;s responsibility to ensure that the specifications are adhered to.
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HyperSTOP (BD) HYDROPHILIC Butyl Bentonite Product Description Hydrophilic Bentonite for in-situ concrete.
Uses A flexible butyl rubber and bentonite compound that swells upon contact with water to form a long-lasting compression seal in non-moving concrete joints. HYPERstop requires a 50mm minimum clear coverage from the face of the concrete. HYPERstop is used primarily for foundation walls / slab joints, slab-ongrade, precast wall panels, manholes, pipe connections, box culverts, wet wells, and potable water tanks.
hyperSTOP (BD)
Hydrophilic Butyl Bentonite
Benefits
• Easy to install by bonding, nailing or casting into joint face. • Factory made connectors enable full integration of swellable and exciting waterstop networks. • Swelling properties uneffected by long term wet/dry cycling. • Sustains effective seal in wet conditions.
Physical Properties
Installation Guide The waterstop may be installed either into a groove cast in the concrete or directly onto the concrete surface. Full application instructions, including the use of the ancillary products, are contained in a separate application leaflet which is available on request.
hyperSTOP (BD) Installation Guide (continued)
Technical Service The Neoferma International Technical Service Department is available to assist you in the correct use of our products and its resources are at your disposal entirely without obligation.
Packaging
Hydrophilic Butyl Bentonite
Swelling Chart - HYPERstop (BD)
â&#x20AC;˘ DB2519 - 25mm x 19mm x 5m roll (6x rolls/box) Must be stored in a cool dry place. Minimum of 12 months when stored under recommended conditions.
Health and Safety Before using or handling material, please refer to the Material safety Data Sheet (MSDS).
Statement Of Responsibility The technical information contained in this document is based on current practical knowledge. As this information is of a general nature, no assumptions can be made that it will be suitable for any application and any warranties will be issued on a project by project basis. It is the contractorâ&#x20AC;&#x2122;s responsibility to ensure that the specifications are adhered to.
hyperSTOP (BD)
Storage and Shelf Life
hyperseal (BR) HYDROPHILIC Butyl rubber Product Description Hydrophilic Butyl Rubber for in-situ concrete.
Uses A flexible butyl rubber compound that swells on contact with water to form a long-lasting compression seal in non-moving concrete joints. HYPERSEAL BR requires a 50mm minimum clear coverage from the face of the concrete. HYPERSEAL BR is used primarily for foundation walls / slab joints, slabs-ongrade, precast wall panels, manholes, pipe connections, box culverts, wet wells, and potable water tanks.
HYPERSEAL (BR)
Hydrophilic Butyl Rubber
Benefits • Long-lasting durability • Self-adhesive backing • Slow expansion coating to prevent damage to freshly placed concrete • Stainless Steel net insert for strength • Suitable with salt-water and most common ground contaminants • Suitable for potable water and zero VOC • Sustains effective seal in submerged environments
Physical Properties Form: Pliable rubber strip Colour: Grey Expansion: >200% Specific Gravity ASTM D-71: 1.20 Hydrostatic resistence: >500kPa (50m head) Accelerated aging Flow resistance: No Abnormaility Mechanical Oven 24hrs @ 700C. Cold-resistance test: No Abnormality
Installation Guide The waterstop may be installed either into a groove cast in the concrete or directly onto a troweled concrete surface. Peel back the cover paper and press the adhesive down to form a firm bond. Full application instructions, including the use of ancillary products, are contained in a separate application leaflet which is available on request.
Swelling Chart - Jointstop Waterstop Salt Bentonite is a hydrophilic waterstop for use in
HYPERSEAL(BR) Swelling Chart - HYPERSEAL (BR) SWELLSEAL JOINTSTOP (BR) Volume %
SWELLING CHART & INSTALLATION
200
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--------------------------------------------------------------
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0
200
--------------------------------------------------------------
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PHYSICAL PROPERTIES
PackagingExpansion:
> 200%
• BR-2510N - 25mm Specific gravityx 10mm x 5m roll (6x rolls/box) • N-Stainless steel ASTM D-71: net insertion. 1.20
Storage and Shelf Life Hydrostatic resistance:
> 500kPa (50m head)
Must be stored in a cool dry place. Accelerated Aging Minimum of 12 months when stored under recommended conditions. Flow Resistance:
No Abnormality
Health and Safety Oven 24 hrs. @ 70°C. Mechanical Before using Cold-resistance or handling material, please No refer to the Material safety Data Sheet (MSDS). test: Abnormality
PACKAGING The technical information contained in this document is based on current practical BR-2510N - 25mm xis10mm x 5m roll knowledge. As this information of a general nature, no assumptions can be made that it (6 x rolls/box) will be suitable for any application and any warranties will be issued on a project by project N – Stainless steel net insertion. basis. It is the contractor’s responsibility to ensure that the specifications are adhered to. HEALTH & SAFETY Before using or handling material, please refer to the Material Safety Data Sheet (MSDS).
STORAGE Must be stored in a cool dry place. Minimum of 12 months when stored under recommended conditions
JOINTSTOP (BR)
Statement Of Responsibility
Hydrophilic Butyl Rubber
Pliable rubber strip
HYPERSEAL (BR)
Form:
The Neoferma International Technical Service Department is available to assist you in the correct use of our products and its resources Colour: Greyare at your disposal entirely without obligation.
Hydrophilic Butyl Rubber
Technical Service
Hyperseal DP2010 HYDROPHILIC rubber Product Description Hyperseal DP2010 is made of high performance modified rubber strips. The swelling action is the result between water and hydrophilic groups which are part of the molecular structure. Expansion of the waterstop creates a positive seal against the face of the concrete joint and prevents the water entry into the structure through the protected joint.
Uses Hydrophilic Waterstop can be applied against existing concrete and are simply installed by nailing or using a hydrophilic adhesive. In contact with water, hydrophilic strips react and swell by up to 300% of their original dimensions to form a compression seal. Hydrophilic strips are suitable for installation in low movement construction slabs. Hyperseal DP2010 is used primarily for foundation walls / slab joints, slabs-ongrade, precast wall panels, manholes, pipe connections, box culverts, wet wells, and potable water tanks.
hyperseal dp2010
Hydrophilic Rubber
Benefits • Simple application and joining techniques • Slow expansion rate to prevent damage to freshly placed concrete during curing • Retains original shape after repeated swelling and contraction • Swelling properties unaffected by long term wet/dry cycling • Sustains effective seal in wet conditions • Able to withstand wet conditions prior to concrete pour
Physical Properties
Installation Guide Where the substrate is uneven, Hyperseal DP2010 can be fastened in place using masonry nails at approx. 300mm centres. Care should be taken however to ensure that the substrate has sufficient strength to enable a mechanical fixing to be securely driven without damaging the Hyperseal DP2010. Alternatively, a groove can be cast into conrete to fascilitate application.
Hyperseal DP2010 Installation Guide (continued) Hyperseal DP2010 is suitable for use in moist weather conditions, but heavy rain or prolonged immersion will cause premature swelling. Should this occur, it will be necessary to allow it to dry out, or be dried out with a hot air gun before concrete pouring takes place. SwellSeal Jointstop SS2010 and SwellSeal Jointstop SS2010N should not be used in expansion joints or any concrete section of less than 150mm width.
Technical Service The Neoferma International Technical Service Department is available to assist you in the correct use of our products and its resources are at your disposal entirely without obligation.
Packaging • • • • •
HR-2003 - 20mm x 3mm x 30m roll (10x rolls/box) HR-2004 - 20mm x 4mm x 25m roll (10x rolls/box) HR-2005 - 20mm x 5mm x 20m roll (10x rolls/box) HR-2010, (N) - 20mm x 10mm x 10m roll (10x rolls/box) (N) option: - centre stainless steel net insert.
Storage and Shelf Life
Hydrophilic Rubber
Swelling Chart - Hyperseal DP2010
Health and Safety Before using or handling material, please refer to the Material safety Data Sheet (MSDS).
Statement Of Responsibility The technical information contained in this document is based on current practical knowledge. As this information is of a general nature, no assumptions can be made that it will be suitable for any application and any warranties will be issued on a project by project basis. It is the contractor’s responsibility to ensure that the specifications are adhered to.
hyperseal dp2010
Must be stored in a cool dry place. Minimum of 12 months when stored under recommended conditions.
SWELLSEAL MASTICS Swellseal MASTICS Mastics SWELLSEAL SWELLSEAL MASTICS
Swellseal Mastic and Swellseal Mastic WA are easy to apply, solvent free hydro-swelling mastics applied with a standard hard or pneumatic caulking gun. Swellseal Mastics have excellent adhesion to all common building and construction materials and can be applied on complex shapes without problem. Swellseal Mastic WA can be used in wet or underwater applications if the concrete pour is made within 6 hours after application of Swellseal Mastic WA. Swellseal MasticMastic and Swellseal WA are easy tofree apply, solvent free hydro-swelling Swellseal is easyMastic to apply, solvent hydro-swelling mastics Caracteristicsgun. and advantages: mastics applied with a standard hard or pneumatic caulking Swellseal Mastics have applied with atostandard hard or pneumatic caulking gun. Swellseal Mastic Permanently active, resistsand wet-dry cycling. excellent adhesion all common building and construction materials can be applied on complex shapesadhesion without to problem. Swellseal Mastic WA can becommon used in wet or has excellent all common building andadhesion construction materials Excelent to most construction materials. underwater applications if the concrete pour is made within 6 hours after application of Swellseal and Mastic Mastic WA are easywithout to apply, solvent free canand be Swellseal applied on complex shapes problem. Can hydro-swelling be used in wet High swelling capacities: Swellseal Mastic WA. mastics applied with a standard hard or pneumatic caulking gun. Swellseal Mastics have Swellseal Mastic 35096 applications if the concrete pour is made within 6 hours after application of Swellseal Mastic WA 20096 excellent adhesion to all common building and construction materials and can be applied Caracteristics and advantages: Swellseal on complex shapesMastic. without problem. Swellseal MasticSolvent WAfree. can be used in wet or Permanently active, resists wet-dry cycling. underwater applications if the concrete pour is made within 6 to hours after application of Adapts the shape and texture of the surface. Excelent adhesion to most common construction Swellseal Mastic WA. materials. 15 bars hydrostatic pressure resistance.
Caulk applied one-component, hydroswelling mastic for sealing
S wellseal Mastic
smooth and rough construction
Caulk one-component, jointsapplied and pipe penetrations. hydroswelling mastic for sealing smooth and rough construction joints and pipe penetrations.
S wellseal Mastic Caulk applied one-component, hydroswelling mastic for sealing smooth and rough construction joints and pipe penetrations.
S wellseal Mastic
Caulk applied one-component, hydroswelling mastic for sealing smooth and rough construction joints and pipe penetrations.
High swelling capacities: Potable approved under WRAS. Caracteristics andwater advantages: Swellseal Mastic 35096 Swellseal Mastic WAwet-dry 20096 Proven performance by score of independent and inPermanently active, resists cycling. house test reports. free. ExcelentSolvent adhesion to most common construction materials.Does not dissolve in water. Adapts to the shape and texture of the surface. High swelling capacities: 15Mastic bars hydrostatic pressure Swellseal 35096 resistance. Swellseal Mastic WA 20096 Potable water approved under WRAS.
S wellseal Mastic WA
Solvent free. Proven performance by score of independent and inhouse reports. applied one-component, hydroAdaptsCaulk to the test shape and texture of the surface.
swelling mastic for sealing smooth and rough construction joints and pipe penetrations in wet orapproved underwater applications. Swellseal Potable water under WRAS. Mastic WA is also used as adhesive for Proven performance by score of independent and inhouseSwellseal test reports.hydro sewlling rubber strips. not dissolve in water. 15 bars Does hydrostatic pressure resistance.
S wellseal Mastic WA
Does not dissolve in water.
Caulk applied one-component, hydroswelling mastic for sealing smooth and rough construction joints and pipe penetrations in wet or underwater applications. Swellseal Mastic WA is also used as adhesive for sewlling rubber strips. CaulkSwellseal appliedhydro one-component, hydro-
S wellseal Mastic WA
swelling mastic for sealing smooth and rough construction joints and pipe penetrations in wet or underwater applications. Swellseal Mastic WA is also used as adhesive for Swellseal hydro sewlling rubber strips.
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NEO-AUS-RED 2015 04 V2
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SWELLSEAL JOINTSTOP DPS-500 Liquid Hydrophilic PU water-stop for sheet pile interlocks Product Description SwellSeal Jointstop DPS-500 is a liquid hydrophilic Polyurethane waterstop for sheet pile interlocks. The hydrophilic properties of SwellSeal Jointstop DPS-500; • Good consistency in swell rate during repeated wet/dry cycling. • Expansion of the product on contact with water creates a positive pressure against the faces of the concrete joint, thus preventing the passage of water.
• Actively deals with deformation of the sheet piles, due to its elasticity. • Ease of application, one component brush or spray. • Excellent adhesion to clean surfaces. • Apply in all weather conditions. • Prolonged life expectancy, retains its original form even with repeated expansion.
Physical Properties Appearance: Viscosity: Solid Content (%): Solvent composition: Physical Properties: Tensile Strength (kgf/cm2): Elongation (%): Curing Time: Swelling Ratio (%):
Light-Yellowish transparent liquid 5,000 +_ 2,000 cPS/250C 85 +_ 2 Xylene, Ethyl Acetate > 10 over 450% inner 24hrs (RT, 750 -’RH) > 400% - ‘(Immersion for 48 hrs in water at room temperature)
Technical Service The Neoferma International Technical Service Department is available to assist you in the correct use of our products and its resources are at your disposal entirely without obligation.
One Component Hydrophilic Polyurethane
Benefits
• 18Kg Can
Storage and Shelf Life SWELL JOINTSTOP DPS-500 must be stored in a cool dry place for up to 6 months at below 250C. Avoid exposure to humidity or temperatures above 500C for extended time. The product is very sensitive to air, once opened the product will detoriate.
Health and Safety Before using or handling material, please refer to the Material safety Data Sheet (MSDS). SWELL JOINTSTOP DPS-500 may cause irritation if it comes into direct contact with the skin. Avoid contact with skin and eyes. Wear suitable gloves and eye/face protection. Use only in well ventilated areas.
JOINTSTOP DPS-500
Packaging
SWELLSEAL JOINTSTOP DPS-500 Statement Of Responsibility
JOINTSTOP DPS-500
One Component Hydrophilic Polyurethane
The technical information contained in this document is based on current practical knowledge. As this information is of a general nature, no assumptions can be made that it will be suitable for any application and any warranties will be issued on a project by project basis. It is the contractorâ&#x20AC;&#x2122;s responsibility to ensure that the specifications are adhered to.
SEAL
X-SEAL Hydrophilic Rubber Waterstop for Expansion Joints
DESCRIPTION X-SEAL is a high performance hydrophilic rubber waterstop designed for use in concrete expansion joints. Upon contact with moisture, the X-SEAL will expand to over 150% of its original size to form a compression seal across the face of the joint and thus prevent water entry into the structure through the protected joint.
HYDROPHILIC RUBBER WATERSTOP FOR EXPANSION JOINTS X-SEAL is embedded with a stainless steel wire mesh to ensure the waterstop remains in firmly in place when secured to the substrate with nails / screws. The mesh also maintains the integral strength of the rubber through repeated long term wet /dry cycles.
ProductJoints Description ubber Waterstop for Expansion
X-SEAL is a high performance hydrophilic rubber waterstop designed for use in concrete expansion joints. Upon contact with moisture, the X-SEAL will expand to over 150% of its original size to form a compression seal across the face of the joint and thus prevent water entry into the structure through the protected joint. hydrophilic rubber waterstop designed for use in concrete expansion joints. Upon EAL will expand to over 150% of its original size to form a with compression seal across the wire mesh to ensure the waterstop remains firmly X-SEAL is embedded a stainless steel ent water entry into the structure through the protected joint. in place when secured to the substrate with nails / screws. The mesh also maintains the ainless steel wire mesh to ensure the waterstop remains in firmly in place when strength of theofrubber through nails / screws. The mesh alsointegral maintains the integral strength the rubber through repeated long term wet/dry cycles.
cles.
HEALTH & SAFETY X-SEALBefore is used inorexpansion joints. using handling material, please refer to the Material Safety Data Sheet (MSDS). This product is an excellent waterstop for use in movement joints. STORAGE Must be stored in a cool dry place.
SHELF LIFE
Minimum of 12 months when stored under recommended conditions.
Y
rial, please refer to
t (MSDS).
Physical Properties
ace.
stored under recommended
Test Item Result Test Method Color: Black Hardness (HS)
45 _+ 10
Tensile Strength
> 25Kg/cm
Elongation
> 550%
Expansion Volume
> 150%
Specify Gravity
> 1.1
Vulcanization
Yes
2
ASTM D240 ASTM D412 ASTM D412 ASTM D792
Installation Guide Remove any dirt or loose debris from the surface of the concrete. Adhere X-SEAL using nails or swellable mastic. X-SEAL must be in contact with both sides of the seal.
X-SEAL
Uses
Remove any dirt or loose debris from the surface of the concrete. Adhere X-SEAL using nails or swellable mastic. X-SEAL must be in contact with both sides of the joint.
Waterstop For Expansion Joints
INSTALLATION
Waterstop for Expansion Joints
is from the surface of the g nails or swellable mastic. h both sides of the joint.
X-SEAL is used in expansion joints. This product is an excellent waterstop for use in movement joints.
Waterstop for Expansion Joints
oints. This product is an movement joints.
USES
Technical Service The Neoferma International Technical Service Department is available to assist you in the correct use of our products and its resources are at your disposal entirely without obligation.
Packaging â&#x20AC;˘ 30mm x 30mm x 10m per roll (2x rolls per box)
Storage and Shelf Life Must be stored in a cool dry place.
Health and Safety For workplace health and safety hazard information please consult the NEOFERMA MSDS available at www.neoferma.com/msds
Statement Of Responsibility
X-SEAL
Waterstop For Expansion Joints
The technical information contained in this document is based on current practical knowledge. As this information is of a general nature, no assumptions can be made that it will be suitable for any application and any warranties will be issued on a project by project basis. It is the contractorâ&#x20AC;&#x2122;s responsibility to ensure that the specifications are adhered to.
X-GEL Injection Grouts Product Description
• Polyurethane based ‘Flexible Foam’ (X-GEL1000, X-GEL3000) Is a single-component hydrophilic resin that hardens by reacting to water and forms soft, open celled high density foam by discharging CO2. It becomes highly elastic after hardening and has a strong adhesive strength for wet surface.
• Polyurethane based ‘Hard Foam’ (X-GEL2000, X-GEL4000)
Is a single-component hydrophobic resin that forms hard, closed celled foam which is not resilient to deformation. The hardened substance by foaming does not shrink.
• Polyurethane based ‘Hard Solid’ (X-GEL Hard Solid)
Is a dual component resin that requires different hardening time and shows high tensile, compression, adhesive strength after hardening.
• Polyurethane based ‘Flexible Solid’ (X-GEL Flex Solid)
Is a dual component resin that requires different hardening time and shows high tensile, adhesive strength and elongation.
Technical Service The Neoferma International Technical Service Department is available to assist you in the correct use of our products and its resources are at your disposal entirely without obligation.
Health and Safety For workplace health and safety hazard information please consult the NEOFERMA MSDS available at www.neoferma.com/msds
Injection Grouts
Various Types of Polyurethane Foam Resin
Statement Of Responsibility
X-GEL
The technical information contained in this document is based on current practical knowledge. As this information is of a general nature, no assumptions can be made that it will be suitable for any application. It is the contractor’s responsibility to ensure that the procedures are carried out according to the Neoferma Instruction Manual.
Physical Properties Comparison of properties of Polyurethane Foam Resin
X-GEL1000
Injection Grouts
Classification
X-GEL3000
X-GEL4000
Flexible Foam Rigid Foam High Elasticity Semi Rigid Foam Foam
Mixing ratio
Single component
Single component
Single component
Dual component
Main raw material
T. D. I (Toluene Discoyanate)
M. D. I (Methylene Diphenyl Disocyanate)
M. D. I (Methylene Diphenyl Disocyanate)
M. D. I (Methylene Diphenyl Disocyanate)
Type of foam
Rigid foam
Rigid foam
High Elasticity foam
Semi Rigid foam
Tensile strength
3 2.3kgf/cm
16.5kgf/ cm
6.2kgf/ cm
9.3kgf/ cm
Elongation
Over 150%
Under 30%
Over 80%
Under 50%
Rate of foaming
330%
330%
800%
3000%
Application
Prevention of water leakage from cracks of concrete structure with vibration
3
Classification
Main raw material
3
3
Prevention of water Prevention of water Prevention of water leakage from cracks leakage from cracks leakage from cracks of concrete structure of concrete structure of concrete structure with minor vibration with vibration with minor vibration
X-GEL Hard Solid
Mixing ratio
X-GEL
X-GEL2000
X-GEL Flex Solid
No shrinkage high strength No shrinkage high elasticity polyurethane polyurethane Dual component
Dual component
M. D. I M. D. I (Methylene Diphenyl Disocyanate) (Methylene Diphenyl Disocyanate) (Toluene Discoyanate) + (Polyether Polyol) (Toluene Discoyanate) + (Polyether Polyol)
Type of foam
No shrinkage high strength polyurethane
No shrinkage high elasticity polyurethane
Adhesive strength
9.5N/ mm
3
3.4N/ mm
Elongation
Under 10%
Over 50%
Rate of foaming
100% - 200%
100% - 200%
Application
Prevention of water leakage from cracks of concrete structure with minor vibration
Prevention of water leakage from cracks of concrete structure with minor vibration
3
Hydrophilic Polyurethane Waterstop Product Description X-GEL 3000 is a hydrophilic polyurethane waterstop that is highly effective for the treatment of leakages in concrete structures. X-GEL 3000 has an expansion rate of 700 – 800% when in contact with water and forms a high density cell structure which makes it effective with flowing water.
Uses X-GEL 3000 is effective for defective and honeycombed concrete, sealing cracks and joints, sealing structural cracks subject to movement, waste water tanks, sewer/manholes, tunnels, dams and service penetrations.
• X- GEL 3000 reacts even with minimal amounts of water. • Single component - easy to use. • Rapid expansion (either in fresh or salt water environments). • High elasticity - able to move in expansion joints. • Ultra low viscosity – will enter the smallest of cracks. • High adhesion to wet surfaces – can be injected into flowing water.
Physical Properties Viscosity (mPa.s 25°) Specific gravity (25°) Tensile strength Elongation (%)
3000 ±500 1.1 2.9 96%
Mixing Ratio effect Ratio PU/water 10:5 10:10 10:15 10:20
Start expansion 20 sec 23 sec 25sec 28 sec
Finish expansion 95 sec 110 sec 125 sec 150 sec
Expansion rate 1000% 850% 700% 650%
Hydrophilic Polyurethane Waterstop
Benefits
Installation Guide After complete examination of the thickness of the structure, depth and width of the cracks or joints, secure the area and mask off any areas which may be adversely affected by over spill.
Prepare Surface of the Crack -
Clean the area of the crack or joint using a brush, wire brush or compressed air (remove any oil, stains or contamination with thinners etc.) and remove any dust or debris from the crack or joint.
Select Drilling Position -
According to the amount and condition of leaks mark drilling positions at 12cm to 20cm alternatively on either side of the crack or joint. Drill at an angle of 45° ensuring that the drill passes through the crack or joint.
X-GEL 3000
Examine Crack Status -
Installation Guide (continued) Insert Packer -
Clean any dust from the crack or joint and insert a NEOFERMA brass packer into the hole and tighten to secure.
Injection -
Inject X-GEL 3000 into the crack or joint through the packer until the leakage has stopped and the solution has reacted and is visibly coming out of the crack or joint.
Remove Packer
Remove head part of the packer protruding from the surface and grind flush.
Finishing -
Seal the area with an epoxy sealer or cementitious repair mortar.
X-GEL 3000
Hydrophilic Polyurethane Waterstop
Technical Service The Neoferma International Technical Service Department is available to assist you in the correct use of our products and its resources are at your disposal entirely without obligation.
Packaging • 20 Kg Pails • 5 Kg Jerry Cans
Storage and Shelf Life Store in cool, dry conditions away from direct sunlight. This product is packed with nitrogen gas so has a maximum shelf life of 6 months if the seal is unbroken. Once the seal is broken we recommend the product be used as soon as possible.
Health and Safety This product is safe to use. It is prudent however, to observe care, follow industrial hygiene practices and wear protective clothing gloves and goggles. Avoid contact with skin and eyes. Should this occur flush the contacted areas thoroughly for at least 15 minutes with clean water. Do not consume (eat or drink) the product. If the product is consumed DO NOT induce vomiting, drink a lot of water and consult with a doctor immediately or ontact the Poisoning Information Centre. (Australia 131126 – New Zealand 0800764766) for first aid advice. Avoid breathing vapours. For workplace health and safety hazard information please consult the NEOFERMA MSDS available at www.neoferma.com/msds
Statement Of Responsibility The technical information contained in this document is based on current practical knowledge. As this information is of a general nature, no assumptions can be made that it will be suitable for any application and any warranties will be issued on a project by project basis. It is the contractor’s responsibility to ensure that the specifications are adhered to.
Hydrophobic Polyurethane Waterstop Product Description X-GEL 4000 is a single component hydrophobic polyurethane water stop that is highly effective for the treatment of leakages in concrete structures. X-GEL 4000 has rapid foaming properties and is ideally suited to stop high flowing water leaks in concrete structures. X-GEL 4000 comes with an optional catalyst to vary the reaction time or compensate for cold conditions.
Uses
Benefits • X- GEL 4000 reacts with minimal amounts of water. • X- GEL 4000 has rapid expansion properties (in both fresh or salt water conditions). • X- GEL 4000 produces a high density closed cell foam structure. • X- GEL 4000 has a high adhesion to wet surfaces and can be injected into flowing water.
Physical Properties Viscosity (mPa.s 25°) Specific gravity (25°) Tensile strength Elongation (%) Foaming rate
3500 ±500 1.1 0.1 50% >3000%
Reaction Times Temperature0C Foam start (s) Foam ends (s) Foaming (%) Viscosity
5 35 155 3100 900
15 20 120 3400 450
25 15 100 3800 250
30 12 86 4000 205
Hydrophobic Polyurethane Waterstop
X-GEL 4000 is highly effective for defective and honeycombed concrete, sealing cracks and joints, sealing structural cracks subject to movement, waste water tanks, sewer/manholes, tunnels, dams and service penetrations.
Examine Crack Status -
After complete examination of the thickness of the structure, depth and width of the cracks or joints, secure the area and mask off any areas which may be adversely affected by over spill.
Prepare Surface of the Crack -
Clean the area of the crack or joint using a brush, wire brush or compressed air (remove any oil, stains or contamination with thinners etc.) and remove any dust or debris from the crack or joint.
Select Drilling Position -
According to the amount and condition of leaks, mark drilling positions at 12cm to 20cm alternatively on either side of the crack or joint. Drill at an angle of 45° ensuring that the drill passes through the crack or joint.
X-GEL 4000
Installation Guide
Installation Guide (continued) Insert Packer -
Clean any dust from the crack or joint and insert a NEOFERMA brass packer into the hole and tighten to secure.
Injection -
Inject X-GEL 4000 into the crack or joint through the packer until the leakage has stopped and the solution has reacted and is visibly coming out of the crack or joint.
Remove Packer
Remove head part of the packer protruding from the surface and grind flush.
Finishing -
X-GEL 4000
Hydrophobic Polyurethane Waterstop
Seal the area with an epoxy sealer or cementitious repair mortar.
Technical Service The Neoferma International Technical Service Department is available to assist you in the correct use of our products and its resources are at your disposal entirely without obligation.
Packaging • 18.2 Kg Pails • 1.8 Kg Pails for optional catalyst
Storage and Shelf Life Store in cool, dry conditions away from direct sunlight. This product is packed with nitrogen gas so has a maximum shelf life of 6 months if the seal is unbroken. Once the seal is broken we recommend the product be used as soon as possible.
Health and Safety This product is safe to use. It is prudent however to observe care, follow industrial hygiene practices and wear protective clothing gloves and goggles. Avoid contact with skin and eyes. Should this occur flush the contacted areas thoroughly for at least 15 minutes with clean water. Do not consume (eat or drink) the product. If the product is consumed DO NOT induce vomiting, drink a lot of water and consult with a doctor immediately or ontact the Poisoning Information Centre. (Australia 131126 – New Zealand 0800764766) for first aid advice. Avoid breathing vapours. For workplace health and safety hazard information please consult the NEOFERMA MSDS available at www.neoferma.com/msds
Statement Of Responsibility The technical information contained in this document is based on current practical knowledge. As this information is of a general nature, no assumptions can be made that it will be suitable for any application and any warranties will be issued on a project by project basis. It is the contractor’s responsibility to ensure that the specifications are adhered to.
CementitIous FC+MCI Highly Flexible Cementitious Waterproofing Membrane Product Description ELASTOCLAD CEMENTITIOUS MCI is a two part acrylic polymer modified cementitious waterproofing membrane containing a migratory corrosion inhibitor to protect reinforcement from corrosion which provides excellent adhesion, flexibility, crack-bridging ability and durability
Uses ELASTOCLAD CEMENTITIOUS MCI is designed for use as a tanking membrane for internal and external walls including swimming pools, wet areas, basements, reservoirs, cooling towers, water tanks and below grade concrete structures.
Installation Guide Mixing - ELASTOCLAD CEMENTITIOUS MCI is supplied in pre-measured units. After placing part
A in a suitable mixing vessel slowly add part B whilst mixing to produce a lump free consistency. Do not add water or rework stiffened mix by adding water. Mix sufficient material to use within 30-40 minutes at 23°C. Applying – ELASTOCLAD CEMENTITIOUS MCI can be applied by trowel, roller or brush. It should be applied to clean, damp areas devoid of grease or powdering. The substrate for the first coat should be pre-moistened with water to make the substrate damp (no ponding water). One or two coats should be applied with an appropriate drying time between coats and each coat film build should be max.1mm thick (WFT). Brush in one direction only and any subsequent coats should be brushed at right angles to the previous coat to avoid pin holing. Allow approx 1 litre per square metre for each coat.
Standards - For wall/floor details refer to AS/NZS 3740:2004 Coverage Rates - Surface water pressure 0.75 - 1.12 kg/m²/coat – 2 coats DFT ~1-1.15mm
Ground water pressure (negative) 1.12 - 1.5kg/m²/coat - 2 coats DFT~1.5-2mm
Exposure after Application - Open to foot traffic after approximately 1 day. Provided: Light Foot Traffic: 2 mm thickness in 2 coats Moderate to heavier foot traffic: 4mm thickness in 4 coats
CEMENTIOUES FC + MCI
• Helps protect reinforcement from corrosion • Crack bridging • Excellent adhesion fully bonded. • Can be applied to 24 hour old concrete. • Excellent elongation and flexibility. • Withstands light pedestrian traffic • Easy to apply. • Non toxic • Good chemical resistance to mild organic acids, diesel, gasoline, chlorides and effluents.
Highly Flexible Cementitious Waterproofing Membrane
Benefits
MCI installation Guide (continued) typical properties -
temperatures)
Appearance: Grey Coverage: Approx 1.5kgs/m²/mm Polymer Characterisation: Polyacrylate styrene Density: 1.53 kg/m²/mm Pot life: 30 minutes @ 300 *(pot life will be shortened at higher Hardness: (Shore A) > 50 Tensile strength 1.5 N/mm² Chloride content: 0.008% Adhesion: 1.0 – 1.5 N/mm² (Approx) Drying Time: 1.30 to 1.5 Hours (Approx)
cleaning - Equipment may be cleaned immediately after use with soap and water. If the product
CEMENTIoUES FC + MCI
Highly Flexible Cementitious Waterproofing Membrane
has begun to dry it may be necessary to add a small amount of alcohol (Methylated Spirits) to the wash up water.
technical service The Neoferma International Technical Service Department is available to assist you in the correct use of our products and its resources are at your disposal entirely without obligation.
Packaging • Part A: 9 kg Wet - plastic pail • Bart B: 9 kg Dry - plastic pail 18 kgs kit (mixing ratio: all of Part a to all of Part
b) storage and shelf life Must be stored in a cool dry place. The product has a shelf life of 12 months when stored free from frost, moisture or direct sunlight.
health and safety This product is water based and contains no VOC’s making it safe to use. The product is alkaline in nature however so it is prudent to observe care, follow industrial hygiene practices and wear protective clothing gloves and goggles. Avoid contact with skin and eyes. Should this occur flush the contacted areas thoroughly for at least 15 minutes with clean water. Do not consume (eat or drink) the product. If the product is consumed DO NOT induce vomiting, drink a lot of water and consult with a doctor immediately or contact the Poisoning Information Centre (Australia 131126 – New Zealand 0800764766) for first aid advice. Avoid breathing vapours For workplace health and safety hazard information please consult the NEOFERMA MSDS.
statement of responsibility The technical information contained in this document is based on current practical knowledge. As this information is of a general nature, no assumptions can be made that it will be suitable for any application and any warranties will be issued on a project by project basis. It is the contractor’s responsibility to ensure that the specifications are adhered to.
General Purpose Two Part Epoxy Product Description ELASTOCLAD HYDROSTATIC EPOXY is a general purpose two part water based epoxy which can be used as a primer or sealer for concrete, masonry and other cementitious surfaces. When cured forms a strong impermeable seal.
Uses • A moisture barrier to protect against seepage and dampness. • A primer for paints and membranes. • A coating in chemical spill areas. • A binder for dusty and eroded concrete surfaces. • A waterproofing coating for damp or “green concrete” • A barrier in waste water pits and retaining walls. • In potable water applications (conforms to AS/NZS 4020:2000) • As a waterproofing barrier on the negative side of walls lift pits tunnels and basements.
• ELASTOCLAD HYDROSTATIC EPOXY will resist hydrostatic pressure of up to 30 metres of water. • Prevents rising damp. • Prevents the formation of efflorescence.
Installation Guide Application - ELASTOCLAD HYDROSTATIC EPOXY can be applied by roller or brush. It should be applied to clean, dry areas devoid of grease dirt, dust, loose matter and laitance or powdering.
Priming – Can be diluted to assist application with up to 10% clean, potable water. Allow
approx 10-12 m²/ litre for each coat depending on the porosity of the substrate. Do not dilute when applying onto damp or green concrete. Coating - One or two coats should be applied with an appropriate drying time between coats Allow approx 8m²/ litre undiluted, for each coat depending on the porosity of the substrate. Reverse Tanking - Should be applied at the rate of 2 litres /m² over 3 or more coats to provide a seamless epoxy lining. Repair Mortars- Blend with sand: cement at a mix ratio of 2-3:1 Equipment may be cleaned immediately after use with soap and water. Mixing Ratio: 1:1 Pot life: 2 hours at 20°C degrees Celcius Surface appearance: Matt Shelf life, sealed kits: 12 months Recoat time: 5 hours at 20°C Complete cure: 7 days at 25°C Compatible with most commercial water based paints however it is advisable to conduct a preliminary test before proceeding. Notes* • Part B should always be added to Part A not the other way round. ELASTOCLAD HYDROSTATIC EPOXY is not suitable for continuous UV exposure and if exposed will yellow and become brittle in time.
HYDROSTATIC EPOXY
General Purpose Two Part Epoxy
Benefits
Technical Service The Neoferma International Technical Service Department is available to assist you in the correct use of our products and its resources are at your disposal entirely without obligation.
Packaging • Part A: 10 litres • Bart B: 10 litres
Storage and Shelf Life Must be stored in a cool dry place. The product has a shelf life of 12 months when stored under the recommended conditions.
HYDROSTATIC EPOXY
General Purpose Two Part Epoxy
Health and Safety This product is water based and contains no VOCs making it safe to use. It is prudent to observe care, follow industrial hygiene practices and wear protective clothing gloves and goggles. Avoid contact with skin and eyes. Should this occur flush the contacted areas thoroughly for at least 15 minutes with clean water. Do not consume (eat or drink) the product. If the product is consumed DO NOT induce vomiting, drink a lot of water and consult with a doctor immediately or contact the Poisoning Information Centre (Australia 131 126 – New Zealand 0800 764 766) for first aid advice. Avoid breathing vapours For workplace health and safety hazard information please consult the NEOFERMA MSDS available at www.neoferma.com/msds
Statement Of Responsibility The technical information contained in this document is based on current practical knowledge. As this information is of a general nature, no assumptions can be made that it will be suitable for any application and any warranties will be issued on a project by project basis. It is the contractor’s responsibility to ensure that the specifications are adhered to.
wet areas rX Product Description Created by the very latest technology ELASTOCLAD WET AREAS RX is a non UV resistant rubberised, water based, fibre reinforced, elastomeric membrane with fast cure properties. ELASTOCLAD WET AREAS RX fully complies with AS/NZS 4858:2004 “Wet area membranes” as a class 111 membrane.
Uses ELASTOCLAD WET AREAS RX is designed for use in demanding internal and external waterproofing applications, inclusive of areas of significant movement. Properly applied ELASTOCLAD WET AREAS RX cures to form a durable, elastic, seamless odourless and impervious membrane and unlike some acrylic based membranes, will not re-emulsify once it has dried even if continually immersed in water thus providing excellent resistance to hydrostatic pressure.
• ELASTOCLAD WET AREAS RX encompasses very fast cure times; water based non hazardous composition with excellent bonding capabilities and a typical elongation of 770% at 20°C. • Each coat of ELASTOCLAD WET AREAS RX will dry to a re-coat stage in less than 1 hour (depending on conditions). • With a combination of polypropylene fibres added to significantly improve membrane strength and the thickness of the product. ELASTOCLAD WET AREAS RX is capable of being applied in one coat to achieve the required dry film thickness thereby reducing application time. With added fibres the membrane is on par with single pack polyurethane membranes but at a much lower cost.
Physical Properties (CSIRO testing) Elongation: Water Immersion: Bleach Immersion Detergent Immersion Heat Ageing Drying Time at 20°C
770% 1151% 919% 967% 685% 1- 2Hr
Class
111
Installation Guide Application - (to AS/NZS 3740: 2004)
ELASTOCLAD WET AREAS RX can be applied by roller or brush. It should be applied to clean, dry areas devoid of grease or powdering. One or two coats should be applied with an appropriate drying time between coats and total film build should be 580 microns (DFT). Allow approx half a litre per square metre for each coat. Very absorbent surfaces should be primed with ELASTOCLAD PRIMER prior to coating. For wall/floor detail refer to AS/NZS3740:2004 Equipment may be cleaned immediately after use with soap and water. If the product has begun to dry it may be necessary to add a small amount of alcohol (Methylated Spirits) to wash up water.
WET AREAS RX
Hydrophilic Polyurethane Waterstop
Benefits
wet areas rX Technical Service The Neoferma International Technical Service Department is available to assist you in the correct use of our products and its resources are at your disposal entirely without obligation.
Packaging • 15 Litre Pails
Storage and Shelf Life Must be stored in a cool dry place. The product has a shelf life of 12 months when stored under the recommended conditions.
WET AREAS RX
Hydrophilic Polyurethane Waterstop
Health and Safety This product is water based and contains no VOCs making it safe to use. It is prudent to observe care, follow industrial hygiene practices and wear protective clothing gloves and goggles. Avoid contact with skin and eyes. Should this occur flush the contacted areas thoroughly for at least 15 minutes with clean water. Do not consume (eat or drink) the product. If the product is consumed DO NOT induce vomiting, drink a lot of water and consult with a doctor immediately or contact the Poisoning Information Centre (Australia 131 126 – New Zealand 0800 764 766) for first aid advice. Avoid breathing vapours For workplace health and safety hazard information please consult the NEOFERMA MSDS available at www.neoferma.com/msds
Statement Of Responsibility The technical information contained in this document is based on current practical knowledge. As this information is of a general nature, no assumptions can be made that it will be suitable for any application and any warranties will be issued on a project by project basis. It is the contractor’s responsibility to ensure that the specifications are adhered to.
eXteriors BC rX Elastomeric Membrane Product Description ELASTOCLAD EXTERIORS BC is a single component, high performance, hand applied, Low VOC, moisture curing, elastomeric membrane that is directly foot trafficable. ELASTOCLAD EXTERIORS BC fully complies with AS/NZS 4858:2004 “Wet area membranes” as a class 111 membrane.
Uses ELASTOCLAD EXTERIORS BC is designed for use in demanding external waterproofing applications including areas of significant movement. Properly applied ELASTOCLAD EXTERIORS BC cures to form a durable, elastic, seamless, odourless, and impervious membrane. Unlike some polyurethane based membranes, it exhibits high UV resistance.
• ELASTOCLAD EXTERIORS BC is designed for waterproofing diverse parts of a buildings including balconies, terraces, podiums, decks, roofs, planter boxes and retaining walls. • ELASTOCLAD EXTERIORS BC comes in 3 grades, Thix (standard), Self Level and Green Roof Root Resistant. • ELASTOCLAD EXTERIORS BC is applied in two coats to achieve the required dry film thickness of 1mm. Each coat of ELASTOCLAD EXTERIORS BC will dry to a re-coat stage overnight (depending on conditions).
Physical Properties Elongation: Hardness (Shore A) Tensile Strength (MPa) Specific Gravity (G/cm3) VOC Content (g/l) Curing time at 20°C AS 4858 Class
300% 70 6% 1.3-1.35 130 overnight 111
Elastomeric Membrane
Benefits
Application - (to AS/NZS 4654:2009)
ELASTOCLAD EXTERIORS BC can be applied by roller or brush. It should be applied to clean, dry areas devoid of grease or powdering. Two coats should be applied with an appropriate drying time between coats. Allow approx 800g per square metre for each coat. Substrate should be primed using ELASTOCLAD HYDROSTATIC EPOXY. For wall/floor detail refer to AS/NZS 4654:2009 Equipment may be cleaned immediately after use with Xylene or MEK.
Technical Service The Neoferma International Technical Service Department is available to assist you in the correct use of our products and its resources are at your disposal entirely without obligation.
Packaging • 15 Litre Pails
EXTERIORS BC
Installation Guide
eXteriors BC rX Storage and Shelf Life Must be stored in a cool dry place. The product has a minimum shelf life of 9 months when stored under recommended conditions.
Health and Safety
EXTERIORS BC
Elastomeric Membrane
This product is solvent based with low VOCs which complies with Green Star requirements however, It is prudent to observe care, follow industrial hygiene practices and wear protective clothing such as gloves and goggles. Avoid contact with skin and eyes. Should this occur flush the contacted areas thoroughly for at least 15 minutes with clean water. DO NOT consume (eat or drink) the product. If the product is consumed DO NOT induce vomiting, drink a lot of water and consult with a doctor immediately or contact the Poisoning Information Centre (Australia 131 126 â&#x20AC;&#x201C; New Zealand 0800 764 766) for first aid advice. Avoid breathing vapours For workplace health and safety hazard information please consult the NEOFERMA MSDS available at www.neoferma.com/msds
Statement Of Responsibility The technical information contained in this document is based on current practical knowledge. As this information is of a general nature, no assumptions can be made that it will be suitable for any application and any warranties will be issued on a project by project basis. It is the contractorâ&#x20AC;&#x2122;s responsibility to ensure that the specifications are adhered to.
Elastomeric Aliphatic Top Coat Product Description ELASTOCLAD EXTERIORS TC is a single component, high performance hand applied low VOC, moisture curing, elastomeric, Aliphatic Top Coat and is directly foot and vehicle trafficable. ELASTOCLAD EXTERIORS TC is designed to coat polyurethane or polyurea membranes to provide trafficability and a easy cleaning gloss finish.
Uses ELASTOCLAD EXTERIORS TC is designed for use in demanding external waterproofing applications inclusive of areas of significant movement. Properly applied ELASTOCLAD EXTERIORS TC cures to form a durable, elastic, seamless, odourless and impervious membrane that exhibits high UV resistance.
• ELASTOCLAD EXTERIORS TC is designed for waterproofing diverse parts of a building including balconies, terraces, podiums, decks, roofs, planter boxes, retaining walls, driveways, car parks and ramps. • ELASTOCLAD EXTERIORS TC is highly resistant to a wide range of chemicals including petrol, oils and diesel. ELASTOCLAD EXTERIORS TC can be applied with a non-slip aggregate. • A single coat will provide a 0.15–0.25mm layer.
Physical Properties Elongation: Hardness (Shore A) Tensile Strength (MPa) Specific Gravity (G/cm³) VOC Content (g/l) Curing time at 20°C
160% 87 13% 1.05-1.3 80 Overnight
Elastomeric Aliphatic Top Coat
Benefits
Installation Guide ELASTOCLAD EXTERIORS TC can be applied by roller or brush. It should be applied to clean, dry areas devoid of grease or powdering. One coat is sufficient over membranes. Allow approximately 200 -300 g per square metre for each coat. If another coat is required ELASTOCLAD EXTERIORS TC will dry to a re-coat stage overnight (depending on conditions). For wall/floor detail refer to AS/NZS 4654:2009 Equipment may be cleaned immediately after use with Xylene or MEK.
Technical Service The Neoferma International Technical Service Department is available to assist you in the correct use of our products and its resources are at your disposal entirely without obligation.
Packaging • 20 litre Pails
EXTERIORS TC
Application - (to AS/NZS 4654:2009)
Storage and Shelf Life Must be stored in a cool dry place. The product has a minimum shelf life of 9 months when stored under recommended conditions.
Health and Safety This product is solvent based with low VOCs which complies with Green Star requirements however, It is prudent to observe care, follow industrial hygiene practices and wear protective clothing such as gloves and goggles. Avoid contact with skin and eyes. Should this occur flush the contacted areas thoroughly for at least 15 minutes with clean water. DO NOT consume (eat or drink) the product. If the product is consumed DO NOT induce vomiting, drink a lot of water and consult with a doctor immediately or contact the Poisoning Information Centre (Australia 131 126 â&#x20AC;&#x201C; New Zealand 0800 764 766) for first aid advice. Avoid breathing vapours For workplace health and safety hazard information please consult the NEOFERMA MSDS. available at www.neoferma.com/msds
EXTERIORS TC
Elastomeric Aliphatic Top Coat
Statement Of Responsibility The technical information contained in this document is based on current practical knowledge. As this information is of a general nature, no assumptions can be made that it will be suitable for any application and any warranties will be issued on a project by project basis. It is the contractorâ&#x20AC;&#x2122;s responsibility to ensure that the specifications are adhered to.
acRylics Decorative Waterproofing Membrane Product Description ELASTOCLAD is a thick elastomeric coating system formulated from today’s most sophisticated acrylic emulsion technology which combine internally plasticised acrylic resins and durable pigments, for superior ultraviolet and weathering resistance. It will provide a seamless, monolithic membrane coating for concrete and masonry roofs, parapets and walls. Fibreglass reinforcing can be incorporated into the membrane where required, this is normally mandatory for roof decks.
Benefits Simulated shower tray testing and other specially developed tests indicated that Elastoclad exhibits excellent performance as a wet area membrane and offer several advantages over conventional products presently in use. • It is easy to apply by spray, roller or brush, to provide a “dry film thickness” of 580 microns in two coats. • The water-based Membrane easily washes up in water (before curing) • ELASTOCLAD has a low-odour that has no harmful fumes or chemicals. • Exhibits Waterproofing characteristics that are ideally suited to wet area applications, such as bathrooms, shower recesses and planter-boxes. • When used as per the directions, ELASTOCLAD offers an excellent combination of strength, flexibility and elongation properties. Elastoclad can be stretched up to 400% before breaking and has excellent adhesion to materials like concrete and fibre cement building materials. • ELASTOCLAD has special qualities in low temperature environments, with elongation of 130% at minus 10 ºC. • ELASTOCLAD has excellent resistance to chalking and dirt pick-up. • ELACTOCLAD is chemical resistant. Tests for resistance to a range of chemicals that may be encountered in bathrooms and laundries and has given excellent results. • Manufactured in Australia • Available in a range of colours
Physical Properties Density Kg/1 1.35 to 1.45 Gloss (600) 8.9 % Viscosity (Brookfield Sp4 100rpm) 100 Tensile Strength (kg/cm2) 40°C 25°C 0°C -10°C
Solids (b.v.) ¾ Solids (b.w.) %
58.0% 71.4 ¾
Exposure Resistance Excellent Dirt Pickup Resistance Excellent 32.9 36.1 72.2 109
ACRYLICS
Elastoclad is a water based in situ-membrane, which is designed for use as a heavy-duty coating on concrete and masonry walls but can also be used (when correctly primed) on fibre cement building materials. It has been successfully used for water proofing the exterior walls and roofs of buildings and its high performance has indicated that it would be suitable for use as a membrane for interior wet areas such as bathrooms and shower recesses and planter boxes.
Decorative Waterproofing Membrane
Uses
acRylics Physical Properties (continued) Elongation Percentage
40°C 25°C 0°C -l0°C
372 % 359 % 193 % 130%
Decorative Waterproofing Membrane
Installation Guide ELASTOCLAD can be applied by competent maintenance personnel, or through a network of approved applicators. ELASTOCLAD can be applied by roller or airless spray. It should be applied to clean, dry areas devoid of grease or powdering. Two coats should be applied with an appropriate drying time between coats and total film build should be 580 microns (dry). With fibreglass reinforcing, a minimum thickness of 1.5 mm is normal. Allow approximately half a litre per square metre for each coat. Very absorbent surfaces should be primed with ELASTOPRIME prior to coating. ELASTOCLAD may also be used in composite coatings incorporating fibreglass matting at 1.5 litres per square metre approximate coverage. Equipment may be cleaned immediately after use with soap and water. If the product has begun to dry it may be necessary to add a small amount of alcohol (Methylated Spirits) to wash up water.
ELASTOCLAD Colours ELSTOCLAD is available in a wide range of colours. The standard colour options are: • Cement Grey • Concrete Grey • Colorbond® Range: Off White, Smooth Cream, Merino, Wheat, Birch, Stone, Pale Terracotta, Tuscan Red, Heritage Red, Mist Green, Rivergum, Caulfield Green, Torres Blue, Mountain Blue, Gull Grey, Armour Grey, Slate Grey, Ebony. Non-Standard Coloursare available, but a tinting charge is applicable. Please refer to either the Dulux Weathershield or Pascol exterior colour charts. Non Standard Colours are matched to customers requirement and are non refundable after colour match has been approved by the customer.
ACRYLICS
Specifications ELASTOCLAD forms a durable membrane, which allows moisture vapour to slowly escape from the coated wall without letting liquid moisture in. The finished coating will stretch and expand to compensate for expansion and contraction of concrete sections and will also bridge gaps, which may form under the coating due to micro cracking of the substrate. ELASTOCLAD resists U.V. degradation and has excellent resistance to chalking and dirt pickup.
Technical Service The Neoferma International Technical Service Department is available to assist you in the correct use of our products and its resources are at your disposal entirely without obligation.
acRylics Quality Assurance Warranty - Neoferma Australia Pty Ltd manufacturers of Neoferma Elastoclad hereby
warrant the following: When Neoferma Elastoclad is supplied and applied to clean dry prepared surfaces we offer a Ten (10) year performance warranty. This warranty is given on the basis that Neoferma Elastoclad is only applied by APPROVED APPLICATORS under strict adherence to the manufacturers application specification, this warranty is given on the basis that Neoferma Elastoclad is guaranteed to maintain its water repelling capabilities. Furthermore, our warranty is void if surface damage occurs due to mechanical damage, structural damage or attack by virulent chemicals that would not normally be transmitted in the atmosphere.
Packaging â&#x20AC;˘ 20 litre Pails
Health and Safety It is prudent to observe care, follow industrial hygiene practices and wear protective clothing such as gloves and goggles. For workplace health and safety hazard information please consult the NEOFERMA MSDS available at www.neoferma.com/msds
Statement Of Responsibility The technical information contained in this document is based on current practical knowledge. As this information is of a general nature, no assumptions can be made that it will be suitable for any application and any warranties will be issued on a project by project basis. It is the contractorâ&#x20AC;&#x2122;s responsibility to ensure that the specifications are adhered to.
ACRYLICS
Must be stored in a cool dry place. The product has a minimum shelf life of 12 months when stored under recommended conditions.
Decorative Waterproofing Membrane
Storage and Shelf Life
acRylics ABRIDGED PROJECT LIST AMBULANCE STATION
KEMPSEY
ROOF
BIDURA CHILDRENS COURT
GLEBE
ROOF WALL SECTIONS
COURT HOUSE COURT HOUSE STATION AMBULANCE
SUTHERLAND KEMPSEY
ROOF / WALLS ROOF
COURT HOUSE BIDURA CHILDRENS COURT
CAMPBELLTOWN GLEBE
ROOF / WALLS & PARAPETS ROOF WALL SECTIONS
COURT HOUSESTATION DOMAIN PARKING
WOLLONGONG SYDNEY
ROOF WALLS / PARAPETS
COURTBAXTER HOUSE ROAD FACTORY,
SUTHERLAND MASCOT
ROOF / WALLS FIBRO / ROOF
COURT HOUSE
FRESHWATER POINT DOMAIN PARKING STATION
HIGH SCHOOL
FACTORY, BAXTER ROAD
ROOF / WALLS & PARAPETS
SYDNEY
WALLS / PARAPETS
MASCOT
FIBRO / ROOF
SURFERS PARADISE
PLANTERS AND TERMINATIONS
LAMBTON
PLANTERS AND TERMINATIONS BOX GUTTER LINING
YOUNG
HOUSING COMMISSION UNITS
LIVERPOOL
LAW COURTS, MACQUARIE ST
SYDNEY
MASONIC CLINICAL HOSPITAL HOUSING COMMISSION UNITS
ASHFIELD LIVERPOOL
ROOF ROOF
PENRITH LAW POLICE COURTS,STATION MACQUARIE ST
PENRITH SYDNEY
ROOF ROOF
MASONIC CLINICAL HOSPITAL PRIVATE RESIDENCE
ASHFIELD VALENTINE
ROOF RENDERED RETAINING WALLS
PENRITH POLICE STATION PRIVATE RESIDENCE
PENRITH BAY WARNERS
ROOF BOX GUTTER
HIGH SCHOOL
Decorative Waterproofing Membrane
CAMPBELLTOWN
SURFERS PARADISE
HIGH SCHOOL
FRESHWATER POINT
HIGH SCHOOL
PRIVATE RESIDENCE
REALTY SERVICES
PRIVATE RESIDENCE
ROSELANDS SHOPPING CENTRE REALTY SERVICES
LAMBTON YOUNG
ROOF
ROOF
BOX GUTTER LINING
ROOF
ROOF
VALENTINE
RENDERED RETAINING WALLS
WARNERS BAY
BOX GUTTER
CREMORNE
ROOF
ROSELANDS
ROOF
CREMORNE ROSELANDS
ROOF
ROOF
ROYAL ARCADE
BONDI
SIERRA GRAND
BROAD BEACH
STARDUST HOTEL
CABRAMATTA
ST STEPHENS STARDUSTCHURCH HOTEL
SYDNEY CABRAMATTA
PARAPET WALLS WALKWAYS
SUN ALLIANCE BUILDING ST STEPHENS CHURCH
SYDNEY SYDNEY
ROOF WALLS PARAPET
SUNTAFE ALLIANCE BUILDING SYDNEY BLDG T
SYDNEY ULTIMO
ROOF COLUMNS
TAFE BLDG TAFESYDNEY COLLEGE BLDG BT
ULTIMOSYDNEY NORTH
COLUMNS PARAPETS
ROSELANDS SHOPPING CENTRE ROYAL ARCADE SIERRA GRAND
TAFE COLLEGE BLDG B
THE BOARDWALK BUILDING THE BOARDWALK BUILDING
UNITS 100 QUEENSCLIFF ROAD UNITS 100 QUEENSCLIFF ROAD
BONDI
BROAD BEACH
RETAINING WALL SECTIONS
ROOF
WALKWAYS
RETAINING WALL SECTIONS
PARAPETS
NEWCASTLE
PARAPETS
MANLY
ROOF
MANLY VALE
BRICK WALLS / WALL SECTIONS
MANLY
MANLY VALE
WHARF ROAD UNITS
GOSFORD
WHARF ROAD UNITS
ROOF
NORTH SYDNEY
NEWCASTLE
WATER RESEARCH LABORATORY
WATER RESEARCH LABORATORY
ACRYLICS
WOLLONGONG ABRIDGED PROJECT LISTROOF
GOSFORD
PARAPETS ROOF
BRICK WALLS / WALL SECTIONS ROOF
ROOF
Rock & Concrete Breaking
in 3 Easy Steps
1drill
2mix 3pour
35mm 18.5mm
18.5mm
DON’T JACK IT -
CRACK IT
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Bentonite Waterproofing: Multi-layer Systems Bentonite BentoniteWaterproofing: Waterproofing:Multi-layer Multi-layerSystems Systems
liquiD membranes
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Precast Panel Waterproofing System
NEOFERMA AUSTRALIA PTY LTD Tel:+61 (0)7 5576 4922 Fax:+61 (0)7 5576 4933 Address: PO Box 324, West Burleigh, QLD, Australia 4219 ABN 72 094 461 042 NEOFERMA AUSTRALIA PTY LTD NEOFERMA AUSTRALIA PTYPTY LTD LTD NEOFERMA Australia Tel:+61 (0)7 5576 4922 Fax:+61 (0)7 5576 4933 Tel:+ (0)7 5576 4922 Fax: +61 (0)7 (0)7 55765576 493349334219 Tel:+61 (0)7 5576 Fax: +61 Address: PO Box 324,4922 WestSystems Burleigh, QLD, Australia Bentonite Waterproofing: Multi-layer Address: PO Box 324, West Burleigh, Qld, Australia Address: PO Box 324, West Burleigh, QLD, Australia 4219 4219 ABN 72 094 461 042 ABN ABN72 72094 094461 461042 042
Bentonite Waterproofing: Multi-layer Systems Bentonite Waterproofing: Multi-layer Systems
liquiD membranes