14 February 2018
INNOVATION THROUGH EXCELLENCE
Introduction to Operation Clean Sweep
RPC Group
©2015 RPC Group Plc. All rights reserved
INNOVATION THROUGH EXCELLENCE
RPC Group PLC
14 February 2018
Pellet Pollution – The Problem and Impact on RPC
102
INNOVATION THROUGH EXCELLENCE
RPC Group PLC
14 February 2018
Introduction to Recycled Products Recycle some 75,000 tonnes of material and convert into:
103
History of Environmental Improvements: 2009 – ISO 14001:2004 2010 – Reduced Waste Costs by 46% 2012 – Waste Management Costs Self-funded 2016 – Achieved Zero Waste to Landfill 2017 – ISO 14001:2015 and Implemented OCS
INNOVATION THROUGH EXCELLENCE
RPC Group PLC
14 February 2018
Pellet Pollution – The Problem LITTLE in size with a BIG impact
104
INNOVATION THROUGH EXCELLENCE
RPC Group PLC
14 February 2018
Pellet Pollution – The Solution LITTLE in size with a BIG impact PELLET POLLUTION
105 PELLET LOSS MANAGEMENT
PLASTIC INDUSTRY
INNOVATION THROUGH EXCELLENCE
RPC Group PLC
14 February 2018
Introduction to OCS
1
• Commit to making zero pellet loss a priority
2
• Assessing your company’s situation and needs
3
• Make needed upgrades in facilities and equipment as appropriate
4
• Raise employee awareness and create accountability
5
• Follow up and enforce procedures - when management cares, employees will too
106
RPC Group PLC
INNOVATION THROUGH EXCELLENCE
14 February 2018
Introduction to OCS 1
2 3
•Commit to making zero pellet loss a priority
Recognise the problem
•Conduct site wide audit
Define the problem and form a strategy
•Assessing your company’s situation and needs
107 4 5
6
7
•Research best practice and source necessary upgrades
Organise and Allocate
•Make needed upgrades in facilities and equipment as appropriate
•Raise employee awareness and create accountability
Monitor Progress
•Follow up and enforce procedures - when management cares, employees will too
Evaluate
INNOVATION THROUGH EXCELLENCE
RPC Group PLC
14 February 2018
Implementing OCS 1
2
•Commit to making zero pellet loss a priority
Sign up and understand why http://www.bpf.co.uk
•Conduct site wide audit
3
•Assessing your company’s situation and needs
4
•Research best practice and source necessary upgrades
5
•Make needed upgrades in facilities and equipment as appropriate
6
•Raise employee awareness and create accountability
7
•Follow up and enforce procedures - when management cares, employees will too
108
INNOVATION THROUGH EXCELLENCE
RPC Group PLC
14 February 2018
Implementing OCS 1
2
•Conduct site wide audit
3
•Assessing your company’s situation and needs
4
•Research best practice and source necessary upgrades
5
•Make needed upgrades in facilities and equipment as appropriate
6
•Raise employee awareness and create accountability
7
•Follow up and enforce procedures - when management cares, employees will too
Conduct a site wide audit, to identify all locations of pellet, consider the following: - Storage of Pellet - Silos - Transfer pipework - Unloading Bays - Routes of HGV’s and FLT’s
Grade each sighting of pellet based on the risk of it leaving your site boundary.
109
INNOVATION THROUGH EXCELLENCE
RPC Group PLC
14 February 2018
Implementing OCS 1
2
•Commit to making zero pellet loss a priority
•Conduct site wide audit
3
•Assessing your company’s situation and needs
4
•Research best practice and source necessary upgrades
5
•Make needed upgrades in facilities and equipment as appropriate
6
•Raise employee awareness and create accountability
7
•Follow up and enforce procedures - when management cares, employees will too
Survey Employee Understanding -
Accountability (Who’s Responsible) Training (Emergency Response) Facilities and Equipment (Spill Kits)
Learn from others - Introduce bunds - Replace flexi-pipes with metal solid pipework - Install vacuum systems, dust pan and brush at point of use - Drain Covers - Silo (High High sensors, Load Cells) - FLT Cleaning Kit (Tape, Dust Pan)
110
INNOVATION THROUGH EXCELLENCE
RPC Group PLC
14 February 2018
Implementing OCS 1
2 3
•Commit to making zero pellet loss a priority
•Conduct site wide audit
•Assessing your company’s situation and needs
4
•Research best practice and source necessary upgrades
5
•Make needed upgrades in facilities and equipment as appropriate
6
•Raise employee awareness and create accountability
7
•Follow up and enforce procedures - when management cares, employees will too
111
INNOVATION THROUGH EXCELLENCE
RPC Group PLC
14 February 2018
Implementing OCS 1
2 3
•Commit to making zero pellet loss a priority
•Conduct site wide audit
•Assessing your company’s situation and needs
4
•Research best practice and source necessary upgrades
5
•Make needed upgrades in facilities and equipment as appropriate
6
•Raise employee awareness and create accountability
7
•Follow up and enforce procedures - when management cares, employees will too
112
INNOVATION THROUGH EXCELLENCE
RPC Group PLC
14 February 2018
Implementing OCS 1
2 3
•Commit to making zero pellet loss a priority
•Conduct site wide audit
•Assessing your company’s situation and needs
4
•Research best practice and source necessary upgrades
5
•Make needed upgrades in facilities and equipment as appropriate
6
•Raise employee awareness and create accountability
7
•Follow up and enforce procedures - when management cares, employees will too
113
INNOVATION THROUGH EXCELLENCE
RPC Group PLC
14 February 2018
Implementing OCS 1
2 3
•Commit to making zero pellet loss a priority
•Conduct site wide audit
•Assessing your company’s situation and needs
4
•Research best practice and source necessary upgrades
5
•Make needed upgrades in facilities and equipment as appropriate
6
7
•Follow up and enforce procedures - when management cares, employees will too
114
RPC Group PLC
INNOVATION THROUGH EXCELLENCE
14 February 2018
Overview of Implementing OCS 1 • Commit to making zero pellet loss a priority
2 • Conduct site wide audit
3 • Assessing your company’s situation and needs
4 • Research best practice and source necessary upgrades
5 • Make needed upgrades in facilities and equipment as appropriate
6 • Raise employee awareness and create accountability
7 • Follow up and enforce procedures when management cares, employees will too
115
INNOVATION THROUGH EXCELLENCE
RPC Group PLC
14 February 2018
Operation Clean Sweep| Establishing RPC Best Practice Resources can help establish and maintain OCS practices on your site
116
The key is to keep employees engaged with the processes Things can very easily go wrong