Glastech速 Engineering materials for the railway industry in accordance with
EN 45545-2
Glastech® INTRO Since June 2013, materials used in the railway industry must be tested in accordance with the fire safety standard EN 45545, in order to meet the same quality standards across Europe. This does not only apply to new vehicles; the components used must also meet these requirements in remedial maintenace of vehicles. Bronymec, S.A. has developed a railway industry expansion of its Plastic and Composite materials, in accordance with EN 45545-2. Our flame-retardant and halogen-free materials includes:
Product
Base material HL1
Glastech Glastech Glastech Glastech Nylatron
ETH-160 ETH-180 FTH PTH-155 66 FR
Fiber glass Fiber glass Fiber glass Glass mat Polyamide 66
R6*
EN 45545-2 HL2 HL3 R22 R23 R7/R17 R1/R2/R3/R11/R12/R22/R23 R22/R23 R6* R23 R24/R26
Desde junio de 2013, con el fin de unificar los estándares de seguridad en toda Europa, los materiales utilizados en el sector ferroviario deben ser testados según la normativa sobre seguridad ante incendios EN 45545. Bronymec, S.A. ha completado su gama de termoplásticos y composites, incluyendo estos materiales especialmente desarrollados para cumplir con los requisitos EN 45545-2.
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Bronymec, S.A. Tel. +34 943 742 807 | Fax +34 943 742 354 | comercial@bronymec.com
Glastech® ETH-160 www.bronymec.com
Halogen free material. Tested under EN45545-2 : it fulfils R22 HL2 and R23 HL3. The results shown below are derived from average. PHYSICAL PROPERTIES METHOD Density ISO 1183 Absolute water absorption (50x50x4 mm) ISO 62 Thermal endurance IEC 60216 MECHANICAL PROPERTIES Flexural stress at rupture ISO 178 RT Perpendicular to laminations @100ºC @130ºC Apparent modulus of elasticity in flexure ISO 178 RT @100ºC @130ºC Compressive strength ISO 604 Perpendicular to laminations Charpy impact resistance ISO 179/3C Parallel to laminations Tensile strength ISO 527-4 ELECTRICAL PROPERTIES Electric strength IEC 60243-1 At 90ºC in oil perpendicular to laminations Breakdown voltage IEC 60243-1 At 90ºC in oil parallel to laminations IEC 60167 Insulation resistance After immersion in water Comparative Tracking Index IEC 60112
Flammability Hot Wire Ignition High Amp arc Ignition Relative Temperature Index Flammability group Smoke emission class Drop forming category Smoke gas toxicity Oxygen Index T01 Smoke density Ds max T10.3 Smoke toxicity CITnlp T12 Fire behaviour Flammability of materials
VALUE 2.074 g/cm3 6.60 mg 160ºC 669.89 MPa 340.96 MPa 182.16 MPa 28216 MPa 20188 MPa 11203 MPa 503.49 MPa A 130.52 kJ/m2 A 451.49 MPa 11.95 kV/mm 75 kV 514000 MOhm 600
FIRE BEHAVIOUR IEC 60695-11-10 UL 94 V0 UL 746A 0 UL 746A 1 UL 746A 130ºC DIN 5510 T.2 S4 DIN 5510 T.2 SR2 DIN 5510 T.2 ST2 DIN 5510 AN.C. 0.02 EN ISO 4589-2 46.5 %vol EN ISO 5659-2 159 NF X 70-100 0.11 NF 16-101 Class F1 Class I1 EN ISO 11925-2 Fulfils
UL CERTIFICATION
DIN 5510 - 2
EN 45545 - 2
NF F 16-101 UNI CEI 11170
RoHS declaration: This material does not contain substances of Very High Concern as listen in directive 2011/65/EU, article 4, paragraph 1.
Pol. Ind. Arriaga - c/Ferrerías, 4 • 20870 Elgoibar (Gipuzkoa) Spain
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Glastech® ETH-180 Halogen free material. Tested under EN45545-2 : it fulfils R1, R2, R3, R7, R11, R12, R17, R22, R23. The results shown below are derived from average. PHYSICAL PROPERTIES METHOD Density ISO 1183 Absolute water absorption (50x50x4 mm) ISO 62 Thermal endurance IEC 60216 MECHANICAL PROPERTIES Flexural stress at rupture ISO 178 RT Perpendicular to laminations @ 150ºC @ 180ºC Apparent modulus of elasticity in flexure ISO 178 RT @150ºC @180ºC Compressive strength ISO 604 Perpendicular to laminations Charpy impact resistance ISO 179/3C Parallel to laminations Tensile strength ISO 527-4 ELECTRICAL PROPERTIES Electric strength IEC 60243-1 At 90ºC in oil perpendicular to laminations Breakdown voltage IEC 60243-1 At 90ºC in oil parallel to laminations Insulation resistance IEC 60167 After immersion in water Comparative Tracking Index IEC 60112
Flammability Hot Wire Ignition High Amp arc Ignition Relative Temperature Index Flammability group Smoke emission class Drop forming category Oxygen Index T01 Smoke density Ds max T10.3 Smoke toxicity CITnlp T12 MARH - value T03.01 Smoke density Ds max T10.04 Smoke density Ds T10.01 Smoke density VOF4 T10.02 Smoke toxicity CIT wert T11.01 Flux at extinguishment CFE T11.02
FIRE BEHAVIOUR IEC 60695-11-10 UL 94 V0 UL 746A 0 UL 746A 0 UL 746A 130ºC DIN 5510 T.2 S4 DIN 5510 T.2 SR2 DIN 5510 T.2 ST2 EN ISO 4589-2 76.7 %vol EN ISO 5659-2 82 NF X 70-100 0.09 3mm ISO 5660-1 22.1 kW/m2 EN ISO 5659-2 431 EN ISO 5659-2 116 EN ISO 5659-2 179 EN ISO 5659-2 0.12 EN ISO 5658-2 42.3 kW/m2
VALUE 2.036 g/cm 6.00 mg 180ºC
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700.76 MPa 189.14 MPa 109.01 MPa 27540 MPa 15662 MPa 12245 MPa 563.66 MPa A 131.66 kJ/m2 A 451.61 MPa 11.78 kV/mm 80 kV 150550 MOhm 600
UL CERTIFICATION
DIN 5510 - 2
EN 45545 - 2
20mm 16.2 kW/m2 388 52 75 0.06 46.3 kW/m2
RoHS declaration: This material does not contain substances of Very High Concern as listen in directive 2011/65/EU, article 4, paragraph 1.
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Bronymec, S.A. Tel. +34 943 742 807 | Fax +34 943 742 354 | comercial@bronymec.com
Glastech® FTH www.bronymec.com
Halogen free material. Tested under EN45545-2 : 2013, it fulfils R22 and R23 (HL1, HL2, HL3) The results shown below are derived from average.
Density Absolute water absorption (50x50x4 mm) Flexural stress at rupture Perpendicular to laminations Apparent modulus of elasticity in flexure Charpy impact resistance Parallel to laminations Tensile strength Electric strength At 90ºC in oil perpendicular to laminations Breakdown voltage At 90ºC in oil parallel to laminations Insulation resistance After immersion in water Comparative Tracking Index
METHOD T01 NF EN ISO 4589-1 NF EN ISO 4589-2
PARAMETER O.I. (%)
PHYSICAL PROPERTIES METHOD ISO 1183 ISO 62 MECHANICAL PROPERTIES ISO 178 RT
1.7 g/cm 17 mg
ISO 178 RT ISO 179/3C
23245 MPa 50.58 kJ/m2
ISO 527-4 ELECTRICAL PROPERTIES IEC 60243-1
194.96 MPa 6.97 kV/mm
IEC 60243-1
40 kV
IEC 60167
13010 MOhm
IEC 60112
120
VALUE 3
345.21 MPa
FIRE BEHAVIOUR AVERAGE R22 %100
HL1 ≥28
HL2 ≥28
HL3 ≥32
R22 R23
≤600 -
≤300 ≤600
≤150 ≤300
R22
≤1,2
≤0,9
≤0,75
R23
-
≤1,8
≤1,5
T10.03 ISO 5659-2: 25kW/m2
Ds max.
7,44
T12 NF X70-100-1 NF X70-100-2
CIT NLP
0,16
The material ignites at 100% of oxigen concentration and the extinguishing occurs at about 10 s.
Smoke density at 4th minute VOF 4 (min) Dm: maximum density
0,21 0,37 7,44
RoHS declaration: This material does not contain substances of Very High Concern as listen in directive 2011/65/EU, article 4, paragraph 1.
Pol. Ind. Arriaga - c/Ferrerías, 4 • 20870 Elgoibar (Gipuzkoa) Spain
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Glastech® PTH-155 Halogen free. Tested under EN45545-2: it fulfils R23 HL3. UL approved, E 70284. PHYSICAL PROPERTIES METHOD Density ISO 1183 Water absorption, 24h immer. 23ºC 4mm ISO 62 (method 1) Temperature index (TI) IEC 60216 Flammability according to UL 94 thick. > 2,4 UL 94 Reaction to fire classific. according to EN 45545-2 EN 45545-2 MECHANICAL PROPERTIES Tensile strength parallel to lamination at 23ºC ISO 527 Flexural strength at 23ºC, flatwise ISO 178 Flexural strength at 130ºC, flatwise ISO 178 Modulus of elasticity in flexure at 23ºC, flatwise ISO 178 Compressive strenght at 23ºC, flatwise ISO 604 Compressive strenght parallel to lamination ISO 604 Edgewise notched impact strength Charpy ISO 179 Bonding strength (10mm thick) ASTM D 229 ELECTRICAL PROPERTIES Insulation resistance, as received IEC 60167 Insulation resitance, after 24h. immesion in IEC 60167 water at 23ºC Edgewise breakdown voltage, step by step, in IEC 60243-1 oil at 23ºC after immesion 48h/50ºC/water Edgewise breakdown voltage, step by step, in IEC 60243-1 oil at 90ºC, as received Flatwise electric strength, step by step, in oil IEC 60243-1 at 90ºC Comparative tracking index - CTI IEC 60112 Arc resistance ASTM D495
VALUE 1.8 g/cm <50 mg 155ºC 94 V-0 R23 / HL3 3
70 MPa 130 MPa 70 MPa 8000 MPa 260 MPa 160 MPa 47 kJ/m2 4000 N 107 MOhm 103 MOhm 30 kV 60 kV 12 kV/mm 600 180 s
RoHs Directive: Hazardous products listed in the EU-directive 2002/95/CE, 4 section 1, sre not used as ingredients in this material. • Colour: White, RAL 9001. • Application: Cable clamps / Insulation carriers / Switchboards Phase barriers / Protection panels / Power electronics...
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Bronymec, S.A. Tel. +34 943 742 807 | Fax +34 943 742 354 | comercial@bronymec.com
Nylatron 66 SA FR www.bronymec.com
• Compliance with EN 45545-2:2013 R24:HL3 and R26:HL3 for Rail Applications. • Flame retardancy UL94 V0 at 1 - 3 mm wall thickness. • Mechanical property profile similar to Ertalon 6PLA
Density Melting temperatureTemperature of deflection under load At 1.8MPa Coefficient of linear thermal expansion Tensile modulus of elasticity Rockwell hardness Tensile stress at yield Tensile strength Tensile strain at yield / break Compression stress at 1% nominal strain stress at 2% nominal strain stress at 5% nominal strain Charpy impact strength - Notched Charpy impact strength - Unnotched Surface resistivity
PROPERTIES METHOD ISO 1183-1 THERMAL PROPERTIES ISO 11357-1/3 ISO 75-1/-2
VALUE 1.16 g/cm
3
264ºC 100ºC
-
80x10-6 (m/mK)
MECHANICAL PROPERTIES ISO 527-1/-2 ISO 2039-2 ISO 527-1/-2 ISO 527-1/-2 ISO 527-1/-2 ISO 604
3900 MPa M87 79 MPa 79 MPa 6.6% / 9%
ISO 179-1/1eA ISO 179-1/1eU ELECTRICAL PROPERTIES EC 60093
35 MPa 65 MPa 98 MPa 3 kJ/m2 50 kJ/m2 >1014 Ω
Absence of Heavy Metals and Halogens- RoSH compliant. Parts manufactured from Nylatron 66 Fr can be disposed according WEEE. Fully compliant with REACH. • Application: Cable holders / Clamps and Channels / Connectors Electronics / Switches, circuit breakers, power electronics Heating, venting and air conditioning equipment.
Pol. Ind. Arriaga - c/Ferrerías, 4 • 20870 Elgoibar (Gipuzkoa) Spain
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Bronymec, S.A. Tel. +34 943 742 807 Fax +34 943 742 354 comercial@bronymec.com
Glastech®
Pol. Ind. Arriaga - c/ Ferrerías, 4 20870 Elgoibar (Gipuzkoa) Spain
www.bronymec.com