Sea-Doo PWC Service Manual

PWC SERVICE MANUAL

1. Speed up

Thumbs up

2. Slow down

Thumbs down

Hand Signals

5. Cut motor

Slashing hand across throat

6. OK after fall

Hands clasped over the head

3. Turn Circling motion above head followed by pointing in the directionof the turn

4. Back to shore

Pat top of head

7. Stop

Hand raised with fingers outstretched

8. All OK

An “0” made with the thumb and index finger

7.6” DISPLAY

Messages in Multifunction Gauge

Important information about vehicle condition is displayed on the multifunction gauge. When starting the engine, always look at the gauge for any indicator lamps or special messages.

Indicator Lamps (Malfunctions)

Use the right key for the vehicle or contact an authorized Sea-Doo dealer.

– Stop and wait for engine to cool off.

– Check for leaks.

– Check coolant level and adjust (see Maintenance Procedures).

Have the vehicle transported to the nearest authorized Sea-Doo dealer. If you operate the vehicle in LIMP HOME, avoid abrupt maneuvers. In LIMP HOME, the engine RPM is limited and therefore the vehicle speed.

– Check for oil leaks.

– Check oil level and adjust (see Mainte nance Procedures.

7.8” DISPLAY

Indicator Lamps

Warning and Telltale Lights

Lights Description

ORANGE - Vehicle malfunction

RED - The engine temperature is too high.

GREEN - The neutral gear is selected

RED - If illuminate while driving, it indicates a malfunction. Turn off all unnecessary electrical equipment and have the electrical and charging systems checked.

RED - If illuminate while the engine running or while driving, this indicates a malfunction. Stop the vehicle as soon as it is safe to do so and turn the engine off. Check the engine oil level. Have the lubrication system checked a soon as possible, even if the level being correct.

ORANGE - Illuminate when the fuel level is low or when the fuel tank is near empty. Refuel as soon as possible.

ORANGE

Turned on: Malfunction of the vehicle emissions control system

Blink: Engine limitation, the limp home mode is activated. Have the vehicle serviced immediately.

When an item is selected, this sets the item to the current value.

MESSAGES IN MULTIFUNCTION GAUGE

Icons and Indicators

Icons Description

Denote SPORT mode is selected.

Denote ECO mode is selected.

Denote SKI mode is selected (If equipped)

Indicate the direction of the vehicle. Not to be used for precision navigation purposes.

Flashing: indicate that the Launch Control is ready.

Steady ON: indicate that the VTS is activated.

When lit, indicates that a maintenance is required. See your authorized Sea-Doo dealer or person of your own choosing for the maintenance.

Denote Speed Limiter, Slow Speed or Ski mode is selected. (If equipped)

When lit, indicates a failure of the iBR system. See your authorized Sea-Doo dealer or person of your own choosing for repairing.

Denote WATER DEPTH mode is selected (If equipped)

Smartphone Network connection.

Bluetooth device.

Smartphone battery level indicator.

Fuel indicator

Temperature indicator

Speakers audio output

Settings

Menu Switches

RIGHT SIDE OF HANDLEBAR

1. UP button

2. RIGHT button

3. DOWN button

4. LEFT button

5. OK button

6. BRP CONNECT button

Use the directional buttons to control numerous functions of the multifunction gauge.

Use the BRP Connect button for quick access to BRP connect. Each click will swap between apps view and functions view of the multifunction gauge.

MAINTENANCE PROCEDURES

This section includes instructions for basic maintenance procedures.

Warning

Turn off the engine and follow these maintenance procedures when performing maintenance. If you do not follow proper maintenance procedures you can be injured by hot parts, moving parts, electricity, chemicals or other hazards.

Warning

Should removal of a locking device (e.g. lock tabs, self-locking fasteners, etc.) be required, always replace with a new one.

Notice

Never leave any object, rag, tool, etc., in the engine compartment or in the bilge.

Engine Service Cover

TYPICAL

3. Remove the screws.

1. Remove the seats.

2. Remove the ski/ wake pylon cover.

TYPICAL

4. Remove the cover.

1. The installation is the reverse of the removal procedure. However, pay attention to the following.

2. Install all screws.

3. Tighten screws to specification.

Tightening Torque

Engine service cover screw 2.8 ± 0.2 Nm (25 ± 2 lbf-in)

Removing the Engine Service Cover

Installing the Engine Service Cover

Salt Water/ Dirty Water Usage

Whenever your watercraft is used in salt or dirty water, this type of usage requires maintenance tasks to be performed between the regular yearly intervals. These are identified as A+ in the chart below.

If you regularly ride in salt or dirty water, follow the A+ interval and perform the tasks outlined in the chart below. Make sure to perform proper maintenance at recommended intervals as indicated in the tables.

Maintenance Schedule

The maintenance chart indicates the items needing to be addressed based on 2 criteria, whichever happens first:

• Calendar time

• Watercraft hours.

Your driving habits determines the factors you shall adhere to. For example:

• Someone who uses their vehicle every weekend would follow the hours reading to determine the frequency of his maintenance.

• Someone who uses their vehicle seldomly over the year or only on a few occasions would follow the calendar time to determine the frequency of his maintenance.

IMPORTANT: The following tables show the appropriate maintenance application for the first 3 years. For subsequent years, repeat the same pattern alternatively.

SERVICE SCHEDULE

REGULAR SERVICE : A - First 6 months

SALT DIRTY WATER SERVICE : A+ - After each ride or monthly

Engine and cooling

• Engine oil

• A+ : Engine compartment

• A+ : Engine compartment metallic components

NOTES

Change

Flush

Lubricate

SERVICE SCHEDULE

REGULAR SERVICE : A - Every 12 months or 100 hours which ever comes first SALT DIRTY WATER SERVICE : A+ - After each ride or monthly

Air and fuel delivery

• Air delivery components and function (ducts, hoses, clamps)

• Fuel components and function (Fuel tank cap, fuel tank fixation, hose condition, leaks)*

• Super charger

Deck and hull

• Sacrificial anode(s)

• Body panels and hardware

• Hull

Engine and cooling

• Engine cooling components (coolant concentration, coolant level, hose condition, clamps, leaks)

• Engine oil and filter

• Ignition components and function

• Engine rubber mounts

• A+ : Engine compartment

• A+ : Engine compartment metallic components

Exhaust and emissions

• Exhaust components (gaskets, pipes, muffler condition, leaks)*

• Exhaust (For Salt or dirty water, flush after each ride)

iBR

• iBR components and function*

• iBR Rollers

Propulsion

• Propulsion components and function*

• Grease Driveshaft

Electrical

• Battery connections and condition*

• Electrical harness routing

• Modules and applicable software updates

• Operation of control switches and lighting

Steering and controls

• Steering components and function*

• Throttle operation

Feature

• Fish finder transducer support

NOTES

SERVICE SCHEDULE

REGULAR

Air and fuel delivery

• Air delivery components and function (ducts, hoses, clamps)

• Fuel components and function (Fuel tank cap, fuel tank fixation, hose condition, leaks)*

• Super charger

Deck and hull

• Sacrificial anode(s)

• Body panels and hardware

• Hull

Engine and cooling

• Engine cooling components (coolant concentration, coolant level, hose condition, clamps, leaks)

• Engine oil and filter

• Ignition components and function

• Engine rubber mounts

• Spark plugs

Exhaust and emissions

• Exhaust components (gaskets, pipes, muffler condition, leaks)*

• Exhaust

iBR

• iBR components and function*

• iBR Rollers

Propulsion

• Propulsion components and function*

• Grease Driveshaft

Electrical

• Battery connections and condition*

• Electrical harness routing

• Modules and applicable software updates

• Operation of control switches and lighting

Steering and controls

• Steering components and function*

• Throttle operation

Feature

• Fish finder transducer support

NOTES

SERVICE SCHEDULE

REGULAR SERVICE :

A - Every 36 months or 300 hours which ever comes first

Air and fuel delivery

• Air delivery components and function (ducts, hoses, clamps)

• Fuel components and function (Fuel tank cap, fuel tank fixation, hose condition, leaks)*

Deck and hull

• Sacrificial anode(s)

• Body panels and hardware

• Hull

Engine and cooling

• Engine cooling components (coolant concentration, coolant level, hose condition, clamps, leaks)

• Engine oil and filter

• Ignition components and function

• Engine rubber mounts

• Engine coolant

Exhaust and emissions

• Exhaust components (gaskets, pipes, muffler condition, leaks)*

• Exhaust

iBR

• iBR components and function*

• iBR Rollers

Propulsion

• Propulsion components and function*

• Grease Driveshaft

Electrical

• Battery connections and condition*

• Electrical harness routing

• Modules and applicable software updates

• Operation of control switches and lighting

Steering and controls

• Steering components and function*

• Throttle operation

Feature

• Fish finder transducer support

NOTES

SERVICE SCHEDULE

REGULAR

SERVICE : A + B - Every 48 months or 400 hours which ever comes first

Air and fuel delivery

• Air delivery components and function (ducts, hoses, clamps)

• Fuel components and function (Fuel tank cap, fuel tank fixation, hose condition, leaks)*

• Super charger

Deck and hull

• Sacrificial anode(s)

• Body panels and hardware

• Hull

Engine and cooling

• Engine cooling components (coolant concentration, coolant level, hose condition, clamps, leaks)

• Engine oil and filter

• Ignition components and function

• Engine rubber mounts

• Spark plugs

Exhaust and emissions

• Exhaust components (gaskets, pipes, muffler condition, leaks)*

• Exhaust

iBR

• iBR components and function*

• iBR Rollers

Propulsion

• Propulsion components and function*

• Grease Driveshaft

Electrical

• Battery connections and condition*

• Electrical harness routing

• Modules and applicable software updates

• Operation of control switches and lighting

Steering and controls

• Steering components and function*

• Throttle operation

Feature

• Fish finder transducer support

NOTES

SERVICE SCHEDULE

REGULAR

SERVICE :

A - Every Every 60 months or 500 hours which ever comes first

Air and fuel delivery

• Air delivery components and function (ducts, hoses, clamps)

• Fuel components and function (Fuel tank cap, fuel tank fixation, hose condition, leaks)*

Deck and hull

• Sacrificial anode(s)

• Body panels and hardware

• Hull

Engine and cooling

• Engine cooling components (coolant concentration, coolant level, hose condition, clamps, leaks)

• Engine oil and filter

• Ignition components and function

• Engine rubber mounts

• Engine coolant

Exhaust and emissions

• Exhaust components (gaskets, pipes, muffler condition, leaks)*

• Exhaust

iBR

• iBR components and function*

• iBR Rollers

Propulsion

• Propulsion components and function*

• Grease Driveshaft

Electrical

• Battery connections and condition*

• Electrical harness routing

• Modules and applicable software updates

• Operation of control switches and lighting

Steering and controls

• Steering components and function*

• Throttle operation

Feature

• Fish finder transducer support

NOTES

NOTES

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