
4 minute read
Simple
By Mary Ann Von Bank Activant Solutions
checks only on an annual basis because of the time and effort required. Each year, these dealers brace themselves for the inevitable surprises the inventory check brings. Thankfully, there are new systems available to manage important warehouse functions. The technology is called warehouse management systems (or WMS). These systems work with a company's enterprise resource planning system to manage the flow of materials in and out of the warehouse and process the associated transactions. A WMS controls all important warehouse tasks, including: receiving materials
. putting away materials into its proper locations picking materials
. loading trucks for delivery
. cycle counting and inventory management
. directed replenishment
I-TECHNOLOGY has come a long |- way in the lumber and building materials market. While many dealers were initially slow to adopt technology solutions, almost every one of them is using some sort of computer-based solution today to track and run their businesses. Today, most LBM dealers rely on computers and software solutions to help them manage just about every part of their business-except for the warehouse.
For this reason, the warehouse is the "final frontier" for LBM technology. LBM dealers can have systems in place for tracking and analyzing sales and managing inventory, but the best systems can be rendered ineffective if warehouses are not performing prop- erly. Dealers can ruin an otherwise positive customer experience by taking too long to deliver the order or sending out the wrong items. A wellrun warehouse must fulfill two basic functions: it must carefully track what comes in and send out the right items when orders are filled.
Regardless of how automated they are in sales or in their back office, most dealers still rely on manual, paper-based systems for moving items into and out of the warehouse. Unfortunately, this process puts pressure on every warehouse employee to know the location of every item in the warehouse and yard. Also, these paper-based systems force most dealers to perform physical inventorY managing shop, remanufacturing, pre-hanging operations
Most WMS solutions utilize auto I.D. data capture technology (e.g., barcode scanners, handheld devices, and wireless local areas networks) to automate the process of identifying and monitoring items as they move through the warehouse. This information is transferred to a central database, which can then provide accurate, real-time reports on the status of goods in the warehouse.
The goal of a well-run WMS system is near-perfect inventory accuracy: the right product in the right quantity in the right location. These systems are able to accomplish this by managing and verifying that the proper steps are taken in receiving, stock-
ing. pickirru anrl shiltpinu.
Trurrsae tions thut ull'cct irtlcntorv val ucs prrlchusc rtrtler-s. shop or-tlcls. antl salcs orclcrs itre \cnl irt rell tinrc to the l'.RP svslcnt so tllrt rllrtlr errlrr rn llt. ,rllir'r'i. t)o lrrn-CI tr'rlLlilt'\1.
A 1r'u, lirlwanl thinking LBN,I deirl cls arc l)cgirtnins to t'crrp thc bcncl'its ol this technologv. Tltc Strt ntlulrl (irrr-r1'r \\ent r-eccntl\ ur.n1 lirc rr itlt lr llc\\ lntcsllltecl WMS solLlliolr rn its wlLtchouse rn 'l'irrtolt Fulls. \.1 I Itc c()lnl)lnv u lls tlrc l'ir-st builrling rnatcri luls tlclrlcl to intplcnrcnt \lujurc I)atlr's
IIF Nlr isrLtor WN,IS solrrtiorr on thc Aclivunt Fulcttn I:Rl' plull'olnt. ,\ccor.rling to.l ohrr,\skin.l r'.. r,ice yrresirlcnl ol linrurcc litr' -l'he SllLnrlrrlcl (iroup. thc ncu \\"N{S sr stcnt ltas si::nil-iclrrrtlt, incrcuscrl cLlslolnct slrtisllelion lrnrl lcrluecrl u lit lintcs. I)riol to inrPlcr1lcnting thc inlcgrltctl Wl\lS solLttion. thc in cllLge e u:tLrrncr u lriI tinrc lirr ln olrlcr u'irs bctwccrr I 7 lrntl l0 nrinLrtcs. \\itlr thc ncn :rrtcnt. thc li\ cllga rr li it tirrrc Itls bccrt e ut to ltpltr-orirruttclr scr cn ntrnrrlcs lntl thc eonrpltnr c\J)ccts to irllttrlc this tlnlc c\cn lrrlthcr'. TItc conrllrn,r hlrs also intlLrrluecil tr ncs :crr icc u Irclcbv pt'c-al)l)r-o\crl custorrrcls elrn errll rn olrlcrs iilt(l Itir\ c tlte ntitctilrls prrllccl lntl urritirtr lbr.therrr rrhich clinti lrrle s iur\ u tritiitg cntifcl\
Thc intclralctl WIVIS svstcnt ulso hclps'l he StlrntllLlrl (ir-iruI bg11g1 1111111 ir!c rt\ inrcntorr,. ['r-i()r to instirllirrg tlris s\\tenr. thc eontplint cLrntlLrctctl ir rcgulrrl plrr siclrl inr cnt<trl antrlvsis in thc lornt ol' sltot coultts lrnrl 1elir-lt phl sicul iur ellorics. L.lnli)rtunatcl\ * ithoLrl lt stntctLrtcrl cYclc count l)t-o9ranr. thc r'ontl)iul\ * as trnltblc to 1tr.r pctLuL Ilr rnaintain 100.',/r itccurutc i nventor'\' rlullntit ic\. Thc- Stirntilrcl ( irorrp conrlr-rctcd rL str-rrlv priot- to tlrc instlllatiorr ol tlte rrcu \\'lVl S sr stcrl rrncl liruntl thiLt onlr J(\(,i <tl' its SKLI (luilnlitics wcrc c\uct. 'l'lrc ncw \\'NIS \\ \1cnt lrll()ri s thc contllrnt to stl'uc tttrc anrl trul()llittc a *ccl'lr clcle count l)logriint. Aeettrrlirrg to thc cont l)iilr\. il ltrr: ir)lIr',rrr'tl its in\\.ntilr'\ rtcculae \ t<t 9t(.r {br ltrrr in! the li-qhl SKt'unrl liSlrt qrrlrntit,r'on hurrtl 1 in Just a nlattcr ol ntontlts. []ascii on thcse lcsults. tltc collpuny urrrl its lrrrtlitols hlr c clrnccllcrl arrrrual pltr si cul inr cntor-r chce ks lrl this loctrtion.
''ll Yotr \\lutI to rcrlrrec,trtur-irtrcn 1or'\ !cI c()lltroi o\ L-r \ our rt ltr-chotrsc oqrcnrtrons. lutcl l)cttcr rrntlct'stantl u ltlLl ,\our cntplo,r ec\ ilrL- tloing. this is thc \\'l\' 1o ckr i1." slticl i\skin. "l lris srsItl)l:tllrr\\ Ll. lo ltlll trtll rrlttr'l1.ftr.' nrorc cl'f icicntlr'. hlrvc conficlcnce ln 0rrr irrr cnt()f\ (lLlilntitics. lrnticil)lltf Pritblcnts. luttl l'rcttcr tnrin u'lrlchorrse cmploy'ccs- lr ll ol u Itich rl rrce tlr lltll).rr'l (rllt lrrrll,rttr litt.'."
.\lut t .\rttt Ior1 !i11111, is ltrt,tlttt t trttrr l,ttitt,l4 tttttrttt.qr't lot l ult ttl trt .\ttitttnt .\rtltrtiortt. Lit t,t rttort'. ('tr.. tt lttttlirtq ltrr tr i t lc t t f It t s t t c.s t t ( | t t(t,< (, nt(' | | \( ) | | | i | )t1 \ tr, !.!1.11 tlt'ttlt,ts urrtl :rltolc.sult tli:triltrt Ittt-.s. .\ltc L utr lt( rL rtt ltt,tl ttt irrlltQr 11r 1i \'u