3100 food industry

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buntingmagnetics.com

FOOD INDUSTRY


About Bunting速 As the industry-leading manufacturer of magnetic technology products, Bunting Magnetics Co. has developed precision magnetic products for the worldwide printing, automotive, plastics, food, electronics, pharmaceutical and recycling industries for more than 50 years. Our family-owned group of companies manufactures products which serve global markets and include a broad range of magnetic materials and components, magnetic separation systems, material handling equipment, metal detection equipment, magnetic cylinders for the printing industry, bonded magnets, and assemblies.

Walter F. Bunting - Founder

You can count on unparalleled reliability, quality and customer service from Bunting. We are constantly seeking new ways to help manufacturing facilities run more efficiently and protect their reputations through Bunting solutions. Our first 50 years have been fueled by innovation. We are committed to keep improving and build upon this legacy.

World Headquarters

Bob Bunting - President, CEO


Selection Guide Metal Detection Why Use Metal Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 Available Electronics (07 and 05) . . . . . . . . . . . . . . . . . . . . . . . . . . 6 meTRON™ 07 CI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 meTRON™ 07 CI with Conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 quickTRON™ 07 RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 quickTRON™ 05 (Flap or Cowbell Style Diverters) . . . . . . . . . . . 8 powerLINE™ 07 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 flatLINE™ 07 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 meTRON™ 05 CR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 pTRON™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 pipeLINE™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 meatLINE™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Metal Detection Service Solutions . . . . . . . . . . . . . . . . . . . . . 11-12 Magnetic Separation Safeguard your product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 HF Drawer Magnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Plate Magnets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Suspended Plate Magnets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Plate Housing Magnets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Pneumatic Self-Cleaning Plate Housing Magnet . . . . . . . . . . . . 15 Gravity In-Line Magnets (GIM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Grate Magnets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 In-Line Magnets (PIM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Center-Flow In-Line Magnets (CFM) . . . . . . . . . . . . . . . . . . . . . . . 16 Cartridge Style Magnetic Liquid Traps . . . . . . . . . . . . . . . . . . . . 17 Plate Style Magnetic Liquid Traps . . . . . . . . . . . . . . . . . . . . . . . . 17 Material Handling Bunting Conveyors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Magnetic Separation Pulleys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 High Intensity Separation Conveyors . . . . . . . . . . . . . . . . . . . . . . 19 Magnetic Plate Rails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Mattop Belted Conveyors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Washdown Can Conveyors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Special Horizontal Magnetic Transfers Conveyors . . . . . . . . . . 20 Magnetic Cylinders Why Bunting Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Plastic Decorating Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 2-Piece Can Decorating Cylinders . . . . . . . . . . . . . . . . . . . . . . . . 21 Die Cutting Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Perfect Plant Perfect Plant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 3


Metal Detection

Why use Metal Detection: The most common of foreign material within food processing is metal. This contamination can cause damage to further processing equipment, but is also a safety hazard for consumers. Metal contamination that makes it into the food supply can cause untold brand and reputation damage to the supplier. Bunting速 Metal Detectors sense and remove the presence of ferrous, non-ferrous and stainless metals in a process flow, or as a packaged item. These units can also find metal encapsulated in the individual food particle. Successful detection and separation of metal will protect your processing equipment from damage, which saves your organization money and down time. Assuring the highest product quality and absence of metal contamination in your product, protects your reputation, and keeps you viable in the market.

How they work: Bunting Metal Detectors utilize triple coil design for the search head. This is comprised of windings around an aperture opening, whether round, or rectangular. There is a transmitter in the center, and two receivers (one at entrance of the search head, and one at the exit). Within the aperture opening, an electromagnetic field is created. When a piece of metal passes through the coil opening, a signal is generated and calculated at each receiver. Advanced software performs calculations with the signal readings and activates further operations or devices.

4


Mechanical Considerations:

Metal Detection

All metal detectors are highly sensitive pieces of equipment, and need to be protected from environmental interferences such as vibration and other electrical fields. Bunting速 Metal Detectors are engineered and manufactured to the highest standards, giving you the most advanced signal processing and greatest level of reliability in your manufacturing environment. All search heads are filled with a catalyzed epoxy. There are no empty voids inside the housing, thereby eliminating the possibility of water intrusion to the coil. This exclusive epoxy also reduces the effect of vibration to the search head. Coils and electronics can be rated from IP54, to IP66 and IP69k. Additionally, the search head is manufactured with leading edge technology for special shielding against outside interferences. This allows Bunting Metal Detectors to perform better in difficult environments, and require shorter metal free zones than our competition.

Quality Control: All Bunting Metal Detectors have recording and reporting functions within the software, satisfying the requirements of HACCP, IFS, BRC, SQF and ISO. Optional features allow your organization to network detectors for remote monitoring, reporting or control.

Making the right choice for a Bunting Metal Detector: Bunting Metal Detectors cover a full range of industrial food applications, whether processing or packaging. Bunting offers detectors and separators for process flows that are gravity, pressure or vacuum conveying, pipeline liquids, pastes or slurries, and conveyor systems for loose or packed goods. Your Bunting representative will work with you to determine the most effective and efficient system to satisfy your individual requirements. 54 54 54 66 66 66 IPIPIP IPIPIP IPIPIP

69k 69k 69k

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Metal Detection

Available Electronics The most advanced controls, delivering superior results with ease of use.

07 Electronics n

Easy to use color touch screen. n Dual entry user access for added security. n USB interface for simple data exchange of backup, updates and quality control logs. n Compliant with quality surveillance rules according to HACCP, IFS, BRC, SQF n Automatic product learning, stores up to 1,000 unique products n imagePHASE™ revolutionary product imaging software delivers improved sensitivity and superior learning in difficult product applications. n multiMODE™ dual frequency allows the operator to process a wider range of items through the detector with ease. For example, from fresh to frozen at the push of a button.* n autoTEST™ feature ensures continual and automatic self-testing at your selected time interval, saving you money by reducing the need to manually test the detector.* n Variety of configurations available due to network enabled system components. These possibilities include: remote monitoring and control via Ethernet, or integration into other processing equipment.

* These options are recommended and available

05 Electronics n

AMD 05 Controller - Text

Automatic product learning, stores up to 200 unique products utilizing SD card n SD card interface for simple data exchange of back-up, updates and quality control logs. n Touch Panel Control option offers easy to understand menus and fast access to all operating parameters to simplify setup and operation. n Built-in Product-Effect Compensation eliminates false rejects. n Noise suppression eliminates the effects of electronic interference. n Self-Monitoring System warns if any components are not functioning properly. 6


Detects all metals whether loose or encapsulated, with an impressively simple operating system.

meTRON™ 07 CI Tunnel style, Closed loop, Integrated controls (CI) metal detector for use in conveyors, chutes and troughs. n

Wet areas are no problem; it is part of normal everyday work,

processing or other persistent attacks from high pressure

cleaning and the use of aggressive cleansing agents have

no damaging effect on the hard-wearing stainless steel

search heads.

n

Epoxy filled search head is water proof and isolates the coils from

vibration. n

Exclusive construction delivers the smallest metal free zone

possible, while shielding the search head from outside

interference. n

Standard protection IP66 (optional IP69K.)

n

Custom aperture sizes available, ensuring the perfect fit in

your application.

n

Available with remote mounted controls.

meTRON™ 07 CI with Conveyor Custom designed conveyor systems to fit any application are built to your specifications and come ready for installation. n

n

n

n

Available in Detector Conveyor Belt (DCB) or Detector Conveyor Modular Belt (DCM) Variety of reject options available: belt stop with alarm, pusher arm, air blow off, retracting or drop down nose bar. Designed to match your production speed with fixed or variable speed drives. From .01 meters per second to 30 meters per second.

Foot pads are standard with optional casters for ease of mobility. (As Shown)

n

NEMA 4X rating available for wash-down environments.

* For non-wash-down applications, alternative versions are available.

7

Metal Detection

TUNNEL STYLE METAL DETECTORS


Metal Detection

GRAVITY FREE-FALL STYLE METAL SEPARATORS Detects all metals whether loose or encapsulated without process interruptions.

quickTRON™ 07 RH High hygienic metal detector for inspection of material in gravity free-fall applications.

Patented

n

Patented powerLINE™ coil technology incorporates an integrated

sensing tube into the coil construction, allowing for product flow

closer to the coil for greater sensitivity.

n

Integral inlet and outlet stubs with Jacob connections shield coil

from environmental interferences delivering superior reliability and

requires less vertical distance for installation.

n

Bell housing reject designed for ease of cleaning. Reject flap

removable without the use of tools.

n

CIP (Clean In Place) possible with insertion of sealing element making

the unit ready to be cleaned with water.*

n

Features 07 controls, the most advanced metal detection controls,

delivering superior results with ease of use. (see page 6 for details)

n

Remote mounted controls available.

n

ATEX hazardous environment rating available.**

quickTRON™ 05 (Flap or Cowbell style diverters) Cost effective metal detector for the examination of bulk material in gravity free-fall applications. n

Flap option is recommended for powders, fine granular or

dry products.

n

Cowbell option is recommended for abrasive, sticky or non-powdered

n

Standard with 05 controls. (see page 6 for details)

n

For non-wash-down applications, alternative versions are available.

n

Remote mounted controls available.

n

ATEX hazardous environment rating available for Flap style unit.**

* These options are recommended and available ** This option is available for hazardous environments 8


Detects all metals whether loose or encapsulated in a small footprint.

powerLINE™ 07 Delivers integration with simplicity of application and ultimate reliability in gravity free-fall applications, pressure or vacuum lines. n

Patented powerLINE coil technology incorporates an integrated

sensing tube into the coil construction,allowing for product flow closer

to the coil for greater sensitivity.

n

Integral inlet and outlet stubs with Jacob connections shield coil from

environmental interferences delivering superior reliability and

requires less distance for installation. Can be installed either vertical

or horizontal.

n

Features advanced 07 controls, the most advanced metal detection

controls, delivering superior results with ease of use.

(see page 6 for details.)

Patented

flatLINE™ 07 Low-profile metal detector for installation in gravity free fall applications. Ideal for multi-head weighers and vertical bag filling machines where space is limited. n

Exclusive construction delivers the smallest metal free zone possible,

while shielding the search head from outside interference.

n

Flexible designs integrate with your existing equipment. Available with

integrated stainless infeed funnel or removable food-grade plastic

funnel. n

Incorporates advanced 07 controls, the most advanced metal

detection controls, delivering superior results with ease of use.

(see page 6 for details.)

meTRON™ 05 CR Cost-effective metal detector for the examination of bulk material in gravity free-fall applications, pressure or vacuum lines. n

Standard with 05 controls. (see page 6 for details)

n

For non-wash-down applications, alternative versions are available.

9

Patented

Metal Detection

GRAVITY FREE-FALL STYLE METAL DETECTOR


Metal Detection

INLINE STYLE METAL SEPARATORS Detects and rejects all metal types in enclosed pipe systems.

pTRON™ The metal separation solution for vacuum or pressure conveyance of dry granular or powder material. n

n

n

Fast acting flap reject assures minimal loss of good product while ensuring reliable separation of contamination. Positive Speed Control assures that the flap activates at the precise time.

Double Pinch-Valve reject assures no loss of system pressure.

n

For line sizes up to 200 mm.

n

Features 05 or 07 controls. (see page 6 for details)

n

ATEX hazardous environment rating available.**

pipeLINE™ Metal separation for liquids or pastes in pressure conveying line. n

n

Custom designed system fits any pipeline application requirements. Built to your specifications and comes ready for installation.

3-way separation mechanism is suitable for both pneumatically-driven pig cleaning and Clean in Place (CIP).

n

Features 07 controls, the most advanced metal detection

controls, delivering superior results with ease of use.

(see page 6 for details)

meatLINE™ Metal separation for liquids or paste with simple integration with a vacuum filler. n

n

Reject mechanism can be easily disassembled and cleaned without the need for tools.

All reject components are secured with a loss prevention device.

n

Optional extension axle for twist off gear.

n

Features 07 controls, the most advanced metal detection

controls, delivering superior results with ease of use.

(see page 6 for details) 10


Metal Detection

Metal Detector Service Solutions PRO-START™ Be confident that your metal detector performs to your expectations from its first day on the job. Bunting PRO-START commissioning coverage is the way to ensure this happens. A factory-trained Service Technician will be at your site to guide you in the verification of your installation, calibrate your metal detector to achieve top performance, and train your personnel. You will receive a calibration label for your metal detector, a more-detailed calibration record for your files, and a complimentary set of test spheres or sticks. Another great feature of PRO-START is its extension of the original one year factory warranty by an additional year. Two full years of phone-based technical support are also included. PRO-START is an unbeatable value and a must have package of important services.

PRO-MAINTENANCE™ Keeping your metal detector operating like new is critical when you consider the impact of poor performance on customer satisfaction and other consequences. PRO-MAINTENANCE provides factory-trained Service Technicians to visit your site once yearly (Gold Plan) or twice yearly (Platinum Plan) to service and calibrate your metal detector and ensure you’re running the latest, most accurate software. PRO-MAINTENANCE also includes a complimentary set of test spheres or sticks, significant parts and labor discounts on any needed repair work, on-site training for your personnel, and two years of phone-based technical support. Why would you want to be without this important and economical bundle of services?

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Metal Detection

PRO-WARRANTY™ Don’t miss the opportunity to extend your factory-authorized warranty coverage for up to a full five years from the install date. Available only when your Bunting Metal Detector is new and in one year increments on top of the initial one year warranty, with a maximum of five total years of coverage. This cost-effective coverage includes all repair parts. Labor is included when an on-site visit is required. PRO-WARRANTY also provides many other valuable features including... the latest software updates, expedited shipment of spare parts, additional discounts for any new Metal Detection equipment purchased during the warranty period, and no-cost phone-based technical support for the duration of the warranty period. PRO-WARRANTY gives you the confidence that only a factory-authorized plan can, while avoiding the risk of going it alone. Make sure to ask for PRO-WARRANTY coverage and avoid costly board replacement expense. One year of our Pro-Warranty coverage is about half the cost of one replacement board.

Metal Detector Test Standards Bunting offers certified test balls, wands and sticks for metal detector calibration and performance checks. They are an easy and economical way to maintain consistent operation and product quality. These test standards are laboratory certified and available in ferrous, non-ferrous and stainless steel in a variety of sizes. Order online at www.buntingmagnetics.com.

REQUEST MORE INFORMATION ABOUT OUR PRO-SERIES™ PROTECTION PLANS e-mail: mdsales@buntingmagnetics.com or call 800-835-2526

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Bunting Magnetics Co. manufactures an extensive line of magnetic separation equipment to remove metal contaminants from dry particulates, liquids, and slurries. Our lineup includes units designed to remove metal contamination from gravity, mechanical, or pneumatic conveying systems. Bunting Separators come in a wide range of models to handle virtually any application with exceptionally thorough removal of metal tramp. They can be ordered to meet specific construction standards and customized to satisfy special requirements. You get the added advantages of Bunting’s fail-safe high-energy permanent magnet You can rely on our equipment and expertise to eliminate product contamination and damage to machinery from tramp metal in an economical and cost-effective way. Our specially built sanitary-grade metal separators are the first separators to earn USDA, AMS-Acceptance. Our engineers refined existing designs to help processors meet increased marketplace demands and governmental requirements for safer and purer foodstuffs, pharmaceuticals, and chemicals. All of these approved models have met or exceeded the USDA, AMS criteria as published in the NSF/ANSI/3-A 14159-1 2002 specifications, passed inspection, and earned the right to bear the USDA, AMS Meat and Poultry Accepted Equipment logo. Neodymium Rare Earth Magnets are standard for the industry. Other options including higher temperature range magnets are available.

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Magnetic Separation

Safeguard your product quality and protect your processing equipment with BuntingÂŽ permanent magnetic separation equipment for all your applications.


Magnetic Separation

GRAVITY FREE-FALL STYLE MAGNETIC SEPARATION

HF Drawer Magnets Designed for separation in enclosed flow lines and equipped with the most powerful magnetic cartridge to handle a wide range of separation tasks. Standard HF Series Drawer Magnet USDA, AMS Accepted n

All finishes available including: food, sanitary,

3A and USDA.

n

Manual, pneumatic and continuous self-cleaning

options available.

n

Optional transitions available to fit any application.

Manual Self-Cleaning HF Series Drawer Magnet

Pneumatic Continuous Self-Cleaning HF Series Drawer Magnet

Plate Magnets Plate-based magnetic separators available for installation in chutes and use with all materials.

Tapered Step Plate Magnet

USDA, AMS-accepted Plate Magnet

n

Optional replaceable grain face for abrasive materials.

n

Ideal for 30째 to 60째 inclines.

n

300 series SS construction.

n

All finishes available including: food, sanitary and USDA.

n

Tapered Step Face to prevent product wipe off is

standard with 400 Stainless Steel. 316 Stainless Steel

available when required.

Suspended Plate Magnet Bunting Suspended Plate Magnets are placed above open conveyors to snap up ferrous objects and fines found in grains, feedstuffs, raw and processed food products, dry chemicals, and other particulates. n Powerful Rare Earth magnet reaches deep into conveyed material. n All Stainless Steel design.

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GRAVITY FREE-FALL STYLE MAGNETIC SEPARATION

Designed to mount easily to enclosed spouting or directly on processing equipment. n

For Hard to flow products.

n

A diverter at the top of the housing helps break up clumps

and directs product flow over the unit’s two powerful

Plate Magnets.

n

Removable/replaceable diverters are optional.

n

Optional transitions available to fit any application.

n

Ceramic and Rare Earth magnets are available.

n

Self-Cleaning option available. (New in 2014) Pneumatic Self-Cleaning model

Gravity In-line Magnets (GIM) Allows the use of our powerful Plate Magnets in round, sloping spouting where material is under gravity flow. For effective tramp capture, spouting should be angled no more than 60° from horizontal. n

Tapered step magnet.

n

All finishes available including: food and sanitary.

Grate Magnets Designed for economical protection against tramp metal in mechanical or gravity conveying and processing systems. n

Round, square, and rectangular arrays come in many sizes.

n

Standard grate magnets use 1” round cartridges. Place in hoppers, receiving pits, housings, and bins.

n

Ruggedly built for demanding indoor/outdoor use.

n

High-Intensity (NHI) Rare Earth magnets are standard.

Heavy-duty grate magnets use rugged 1 1/2” square cartridges. n

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Square Grate Magnet

Round Grate Magnet

Magnetic Separation

Plate Housing Magnets


Magnetic Separation

PNEUMATIC STYLE IN-LINE MAGNETIC SEPARATION

In-Line Magnets (PIM) Bunting® in-line magnets feature full-flow architecture that leaves the product stream unobstructed. Tapered transitions guide material directly over the face of the hinged plate magnet, which swings away from the housing for quick external cleaning. n

For dilute phase conveying up to 15 psi.

n

Best suited for horizontal installation, portable cart available.

n

High-energy rare earth tapered step plate magnets are

standard. n

All finishes available including: food and sanitary.

Optional cart for CFM and PIM. Food Grade is available.

Center-Flow In-Line Magnets (CFM) Achieves optimum contact with the product flow, through a torpedo-shaped magnet is suspended in the center-line of the Shown with Camlock fittings

housing. This tapered, exposed- pole cartridge has a stainless steel “nose cone” to direct the flow of materials around the magnet. n

For dilute phase conveying up to 15 psi. n Available with all line and fitting types. n Placement in vertical run makes optimum use of magnetic field. n High-energy rare earth magnets are standard. n Optional clear view inspection port. n Tapered Step Face to prevent product wipe off is standard. n 3” & 4” models are manufactured using new bolt on flange design for quick delivery. New bolt on flange design - 3” and 4” sizes Quick Delivery!

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Cartridge Style Magnetic Liquid Traps Designed to provide continuous, dependable permanent magnetic protection in non-fibrous fluids environments. Trap design forces liquids through a tightly spaced grid of magnetic cartridges to ensure close contact between the product and the magnetic field. n

Finishes available are: food, sanitary, 3-A and USDA.

n

Standard 1” – 4” inlet and custom sizes, including ½” sizes

are available. 2” units in-stock.

n

All fittings available.

n

Standard high temp and high intensity rare earth magnets.

n

All models have 316 Stainless Steel Construction.

n

3” & 4” In-Line liquid traps in-stock.

Cartridge Style Magnetic Liquid Trap

Plate Style Magnetic Liquid Traps

Magnetic In-Line Liquid Trap

Single Plate Magnet and Dual Plate Magnet Liquid Traps effectively remove ferrous particles from viscous and fibrous liquids and liquids containing larger suspended solids. These traps are designed to direct contaminants against a magnetic plate and into a deep magnetic field where they are captured and protected from the wiping action of the liquid flow. A deflector creates gradual change in the direction of flow to agitate the product and expose contaminants that would otherwise be blocked by suspended solids. n

Finishes available are: food, sanitary and 3-A.

n

Standard high temperature and high intensity rare

earth magnets.

n

Standard 1” – 4” inlet and custom sizes, including ½” sizes

are available.

n

All models have 316 Stainless Steel Construction.

n

All fittings available.

n

Special T-Trap design for 5” above and above lines sizes. 17

Single Plate Style Magnetic Liquid Trap

Magnetic Separation

LIQUID PROCESSING AND CONVEYING LINES STYLE MAGNETIC SEPARATION


Material Handling

The choice is easy. Regardless of the type of material you want to move, Bunting® conveyors can handle it. Our material handling products will get you productive and profitable results in every situation by moving your material where you need it, quickly and efficiently. Bunting conveyors innovative products will enable you to run your operation more smoothly and safely at every point in your process where you handle canned products. Whether you are planning a plant-wide update or streamlining a specific operation, Bunting can supply standard solutions or design and build custom packages to meet your objectives.

Magnetic Separation Pulleys Offering superior continuous removal and discharging of ferrous contamination like nails, staples, bolts and wire from conveyors all this with maintenance free operation.

Separation Pulley

n

Manufactured for maximum reach-out, holding force and

separation effectiveness.

n

Available in both the economical Ceramic and the high

intensity Neo Rare Earth for maximum separation.

n

Pulleys are designed from 4” to 18” in diameter depending

on the application.

n

Available in all Stainless Steel Construction with standard,

food grade or sanitary finish.

Tramp Metal Fines

18


Designed for extreme high gauss fields of magnetic separation and removal of lightly magnetic tramp metal fines from food products. High Intensity Fields also separate work hardened 300 series stainless steel from the product stream for maximum magnetic separation effectiveness. n

Systems may include a vibratory feeder tray.

n

Designed in 300 series stainless steel food grade

construction. n

Tough urethane endless belts.

Magnetic Plate Rails Bunting manufactures the strongest rails in the industry. Used in horizontal and inclined fabric and mattop belted conveyors in wet wash-down environments. n

Available in both the economical Ceramic and the high

intensity Neo Rare Earth for maximum holding.

n

Flat plate rails, lugged plate rails and curved plate rails

are options.

n

Constructed in standard, food grade and sanitary

grade construction.

Mattop Belted Conveyors Designed for specific applications where mattop belts are desired over a fabric belted conveyor. Mattop belt makes it easier to slide parts across the belt and are better for accumulation applications. Ideal for wash-down applications. n

These conveyors can be horizontal, inclined or Z-shaped

configurations. n

They can be anywhere from 4” to 60” wide and from 2’ to

100’ long.

n

Available in smooth flat top solid, flush grid, perforated, grip

topped, cleated and side walled belts.

n

Available with many different magnetic rails to convey and

elevate canned products. 19

Material Handling

High Intensity Separation Conveyors


Material Handling

Washdown Can Conveyors High capacity can conveyor systems in a wet or wash-down environment. Gentle control and stability are maintained by powerful magnetic plate rails. n

Available in both mattop and fabric belted conveyors and

angles of incline relative to can size and magnetic rails used.

n

Available with either the economical Ceramic and the high

intensity Neo Rare Earth magnetic rails for maximum

holding force and can stability.

n

Options include full wash-down motors and drives, composite

wash-down bearings, food grade stainless steel construction

with food grade belts.

n

Other available options include can guides. Also slider-beds in

both smooth and dimpled stainless steel.

Special Horizontal Magnetic Transfer Conveyors Designed to deliver magnetic position control to transfer empty or full cans into or out of a steamer, filling stations or labeling machines. n

Available in both the economical Ceramic and the high

intensity Neo Rare Earth for maximum holding.

n

Options include full wash-down motors and drives, composite

wash-down bearings, food grade stainless steel construction

with food grade belts.

20


Why use Bunting速 Magnetic Cylinders?

We have invested in state-of-the-art precision machinery to manufacture our magnetic cylinders to meet or exceed OEM specifications. We have developed special techniques for our grinding process for our cylinders. This allows us to hold tighter tolerances than competitive cylinders. In fact, the runout tolerances on our Series cylinders are so precise (below 80 millionths of an inch), many competitors do not have the tools necessary to measure them.

Plastic Decorating Cylinders From butter tubs and yogurt containers to bottle tops and plastic pails. Bunting makes magnetic cylinders to OEM specification for most dry-offset plastics decorating equipment. n

Magnetic cylinders greatly reduce make-ready time during plate changes.

n

Spiral design secures both leading and trailing edges of the plate to the

cylinder. n

The best solution for securing digitally produced dies of various lengths.

n

Guaranteed to meet or exceed OEM Specification .

2-Piece Can Decorating Cylinders Get sharp image printing on two piece can decorators with a Bunting 2-piece can cylinder. We have the magnetic solution for your Concord and Rutherford decorators. n

Accurate pin registration for quick plate changeover.

n

Fixed and new patented adjustable registration models for the Concord

decorator. n

Straight and spiral magnetic circuit available for the Rutherford decorator.

n

Guaranteed to meet or exceed OEM Specification.

Die-Cutting Cylinders Food Labels are die cut with ease using a Bunting

die-cutting cylinder.

n HT is the most accurate magnetic cylinder in the world with a TIR of 2 microns. 21

Magnetic Cylinders

As the world leader in producing the best magnetic cylinder, Bunting Magnetics Co. produces a wide variety of magnetic cylinders including magnetic die cutting cylinders, two-piece can printing cylinders, plastics decorating cylinders, corrugated carton printing cylinders and more.


pTRON™

pipeLINE™

22

Perfect Food Plant


World Headquarters 500 S. Spencer Road • Newton, KS 67114 • USA +1 316-284-2020 (outside USA and Canada) Email: bmc@buntingmagnetics.com • www.buntingmagnetics.com

Magnet Materials Division

Bunting Magnetics Europe Ltd.

1150 Howard Street • Elk Grove Village, IL 60007 • USA +1 847-593-2060 (outside USA and Canada) Email: info@buymagnets.com • www.buymagnets.com

Northbridge Rd, Berkhamsted, Herts. HP4 1EH., UK +44 (0) 1442 87508 Email: sales@buntingeurope.com • www.buntingeurope.com

Bunting Magnetics Mexico, S. de R.L. de C.V. Privada Liendo 708 Sur Despacho 4 Col. Obispado Monterrey, N.L. 64060 Mexico +(81) 8348 3943

Official Licensee – Australia

MAGNETS UK


500 S. Spencer Road • P.O. Box 468 • Newton, Kansas 67114-0468 E-mail:bmc@buntingmagnetics.com • www.buntingmagnetics.com For technical assistace or to order, call

(800) 835-2526 Outside U.S. and Canada 1-316-284-2020

To locate a Bunting representative in your area, please visit our website at

www.buntingmagnetics.com

Catalog # 3100

4/15 Specifications subject to change without notice

©2015 Bunting® Magnetics Co.


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