Metal detection spec guide by Bunting Magnetics Co.

buntingmagnetics.com

Metal Detection Specification Guide Book

Table of Contents Control Unit AMD 07 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Control Unit AMD 05 (Version 5.2) . . . . . . . . . . . . . . . . . 4-5 Bunting meTRON™ 07 CI . . . . . . . . . . . . . . . . . . . . . . . . 6-7 Bunting meTRON™ 05 D . . . . . . . . . . . . . . . . . . . . . . . . . 8-9 Bunting meTRON™ CO . . . . . . . . . . . . . . . . . . . . . . . . 10-11 Bunting meTRON™ 05 S . . . . . . . . . . . . . . . . . . . . . . 12-13 Bunting meTRON™ 03 SL . . . . . . . . . . . . . . . . . . . . . . 14-15 Bunting meTRON™ 05 VT . . . . . . . . . . . . . . . . . . . . . . 16-17 Bunting quickTRON™ 07 RH . . . . . . . . . . . . . . . . . . . 18-19 Bunting meTRON™ 05A Flap . . . . . . . . . . . . . . . . . . . 20-21 Bunting meTRON™ 05 Cowbell . . . . . . . . . . . . . . . . . . 22-23 Bunting meTRON™ 03R . . . . . . . . . . . . . . . . . . . . . . . . 24-25 Machine Mounted Metal Separator (MMS) . . . . . . . . . 26-27 Bunting HS Metal Separator . . . . . . . . . . . . . . . . . . . . . . 28 Bunting pipeLINE™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 BUNTING meatLINE™ 07 . . . . . . . . . . . . . . . . . . . . . . 30-31 Bunting pharmaTRON™ 07 . . . . . . . . . . . . . . . . . . . . . 32-33 Bunting meTRON™ 04 Profi-Line Segmented . . . . . . . 34-35 Bunting meTRON™ 05 Profi-Line . . . . . . . . . . . . . . . . 36-37 Bunting meTRON™ Textile Series . . . . . . . . . . . . . . . . 38-39 Bunting meTRON™ Textile Reject . . . . . . . . . . . . . . . . . . 40 Bunting meTRON™ 05 CR . . . . . . . . . . . . . . . . . . . . . 41-42 Bunting meTRON™ 07 Powerline . . . . . . . . . . . . . . . . 43-44 Bunting meTRON™ 07 Flatline . . . . . . . . . . . . . . . . . . 45-46 Bunting p-TRON™ 03 FM . . . . . . . . . . . . . . . . . . . . . . 47-48 Bunting p-TRON™ 05 GM V1 . . . . . . . . . . . . . . . . . . . 49-50 Bunting p-TRON™ 05 GM V2 . . . . . . . . . . . . . . . . . . . . . 51 Bunting p-TRON™ 07 GM V2 . . . . . . . . . . . . . . . . . . . . . 52 Bunting p-TRON™ 05 & 07 GM V2 . . . . . . . . . . . . . . . . . 53

Control Unit AMD 07 - Advantages that will convince you! Image Phase

3 Levels of user Access: (individual pin codes up to 4 levels) guarantee protection against unauthorized access due to intelligent user management. Individual access authorized personnel with a personalized access code (user ID) in addition to 2 free configurable function keys. Quality: SMD's (surface mounted devices) are used in the production of the controls. They not only offer a compact design, but also provide higher quality and more robust performance under harsh conditions. All products conform to the CE standards and are developed according to technical standards and norms such as EN, DIN, and UW. Metal Detector Network and Remote Service: Everything is possible! Several optional software packages are available with the aid of modern network solutions such as ethernet or wi-fi. You can establish a secure and efficient data management system with an unlimited number of detectors. The units can be remote controlled via a central PC.

Unlimited Flexibility: Due to network-enabled system components, the metal sensor, display and the control unit communicate via ethernet and can be combined as required. Some components may be required, if the metal detector is integrated in other machinery distances are irrelevant. Highest sensitivity and availability are guaranteed.

Self-Monitoring System: Ensures all important components are functioning properly. In case of a fault, relay outputs are available. Faults are displayed as text in real time.

Auto-Setup-Routine: With interference signal suppression and automatic sensitivity calibration.

Product Storage Memory Backup: For up to 1,000 individual products. Each product has a complete set of setup parameters assigned, such as sensitivity, eject time, etc. The display of time relevant data is in real time. Individual product names can be stored as well.

Automatic Product-Effect Cancellation: With real time product parameter measurement capabilities. Dynamic Auto-Tracking: (Product characteristic change tracking) guarantees maximum sensitivity in operation.

Detector Test Function: (Validation) You may choose between the manual or automatic mode. In the automatic mode the detector will advise automatically when the detector test is to be performed. The cycle time can be adjusted from 1 minutes to 11 hours in real time. The best results are documented in the event log including date and time stamps.

Multi-Filter System: Using digital filters for maximum stability in harsh environments. Auto-Balance: Automatically detects and compensates for any change in the signal during normal operation (E.G. temperature variations)

Optional Autotest: Fully automatic test system for measuring metal detectors for the desired metal sensitivities.

Narrow Detect Zone: Provides an excellent location of metallic particles in the detection field allowing precise separation.

USB Data Media: As mobile data carrier, as usb connection is standard equipment to store data on a commercially available data storage media and can also be used to upload software updates.

Optional Triple Frequency: Product learning optimization using 3 frequencies to get the best sensitivity possible for each product.

Multi-Mode Function: (optional) Improves sensitivity if products in standard packaging and metalized foil packing are examined with the same metal detector. The detector selects the optimal frequency automatically during the product parameter measurement. All product specific values can be stored and can be retrieved immediately after a product change.

Touch Screen Control Panel: Maximum information, easy and fast operation. the 5.7" backlit VGA color-touch display is large enough to display such information as parameter data and protocol contents in a legible manner. Input fields and other operating tools have generous dimensions and are ergonomically arranged. Easy to operate with clear menus and selectable operating language. The oscilloscope function makes the signal waves visible by projecting them onto the display.

Data Ports: For different tasks. The metal detector is equipped with 2 data ports, whereas one of the data ports (ethernet) is reserved for service such as securing data, local software updates and such. The other data point (RS232) is freely available bidirectional data communication with silences SPS or PC systems is possible. (software packages are optional)

Metal Counter: Can be displayed on the touchscreen or interfaced with a printer over a serial interface.

Technical Data Power Supply Fused Power Fuse Type of Protection Temperature Range Relative Humidity Conveying Speed Reject Duration Power Cable Controls

120 V - 240 V AC, 50 or 60 HZ As special version 24 V DC (Optional where needed) 1.25 A (slow blow) 5 x 20 mm according to DIN Max 10 A Per unit specifications 14° F to + 122° F (working temperature) 14° F to + 151° F (storage -/ transport temperature) 0 - 95 % (without condensation) Per unit specifications 0.1 Sec. to 30 Sec. Adjustable App. 6 foot cable with plug (2 pole and grounding Pin) US version with US standard plug Per unit specifications

Construction

Per unit specifications

Controls

Example of an input display (depending on the selected menu the display shows different functions.

Display (product name, batch number, etc.) Bunting imagePHASE™

User Levels

5.7” color-touch display (320 x 240 pixels)

Control Unit AMD 05 (Version 5.2) Advantages that will convince you!

Single Board Design: With built in regulated power supply for reliable performance and ease of service. Auto Setup Routine: With interference signal suppression and automatic sensitivity calibration. Multi-Filter System: Using digital filtration for maximum stability in harsh environments. Auto-Balance: Automatically detects and compensates for any changes in the signal during normal operation. (E>G> temperature variations) Self Monitoring System: Ensures all important components are functioning properly. In case of a fault, relay outputs are available. Faults are displayed as text in real time. Narrow Detection Zone: Provides an accurate location of the metallic particle in the detection field allowing precise separation. Touch-pad Controls: Modern design. Rugged touchscreen foil with ergonomic controls. 4 Button Touch-pad Controls: Supported by easy to understand menus, fast access to all operating parameters. User selectable dialog language. 5 Line Back-Lit LCD Display: With metal signal indication. Additional LED indicator lamps are built in to indicate metal detection or faults.

Product Storage Memory Backup: For up to 500 individual products. Each product has a complete set of adjustment data assigned such as sensitivity, reject time, etc. The display of the relevant data is in real-time. Individual product names can be stored as well. Metal Detector Network and Remote Service: Everything is doable. Several optional software packages are available. Example: with the built-in can-bus data port a network of up to 125 metal detectors / separators can be operated. The units can then be remote controlled and operated via a central PC. Also remote diagnosis, parameters change and software updates via modem are possible. Serial Data Port: For different tasks. The metal detector ius equipped with 1 serial data port (RS232). However this port is reserved for factory service access such as adjustment data logging, software updates, etc. As an option, this data port may also be used by the client (switchable) It can be used to drive a local or central protocol printer. The protocol layout conforms to ISO 9000 and HACCP guidelines. Bidirectional data communication with customers SPS or PC systems is available. (Optional software package) Active Quality Assurance: With SMD components save not only space but also assure optimum quality and safety for the end user with automated placement component errors are eliminated. In addition each card is 100% tested and artificially aged. All products are developed under DIN, EN and UW standards and comply with the strict CE standards as well.

Metal Counter: can be displayed on the LCD screen or interfaced with a printer over a serial interface. 3 Level Password Protection: With inter-changeable code numbers.

Technical Data Power Supply Current Consumption Fused Power Fuse Type of Protection Temperature Range Relative Humidity Conveying Speed Materials

100 V - 240 V AC, 50 or 60 HZ Max 50 W. 1.25 A (slow blow) 5 x 20 mm according to DIN Max 10 A Per unit specifications 14째 F to + 122째 F (working temperature) 14째 F to + 151째 F (storage -/ transport temperature) 0 - 95 % (without condensation) Per unit specifications Per unit specifications

Control Mounting

Per unit specifications

Power Cable App. 6 foot cable with plug (2 pole and grounding Pin) US version with US standard plug

Controls Example of an input display (depending on the selected menu the display shows different functions Display (product name, batch number, etc.)

Display system messages Operating field (alphanumeric input fields)

Bunting meTRON™ 07 CI Tunnel metal detector with integrated electronics for the installation into belt conveyors, material slides and vibratory chutes. The integrated signal processor (DSP) is the precondition for digital, 2 channel signal processing, even with conveying speeds as high as 30 meters/sec. Image Phase - Reliable option for hard to inspect products with High Product Effect. Reliable detection of all metals: • Ferrous • Stainless Steel • Aluminum

• Copper • Brass

Application • Product Inspection • Machinery Protection

Technical Data Power Supply Optional 24 V DC Type of Protection IP 66 (optional IP 69K) Conveying Speed .72 to 100 Ft/Sec. Controls Integral electronics are standard Remote electronics are optional Construction Stainless Steel Sand Blasted

Standard Equipment • Search head with integral control electronics • User manual including installation instruction, wiring diagram and spare parts list Optional Equipment • Triple Frequency • Warning device • WiFi • Software solutions • Remote reset button • Conveyor systems • Reject systems • Auto Test • Power Conditioner Special Versions • Explosion proof version (ATEX) • Special power supply • High temperature version up to 240° F • Alutron (suppresion of interference signals from metalized foils or aluminum vapor foils) • Detector with remote display unit and/or control unit in a separate housing

Bunting meTRON™ 07 CI Metal Free Zone (MFZ)

Sensitivity Diagram

Calculating the “Metal Free Zone” For Non-Moving Metals MFZ 1 = SH + 60 mm MFZ 2 = SL + LH MFZ 3 = LB + LH

For Moving Metals MFZ 4 = 3 LH + 2 SH + 60 mm MFZ 5 = SL + 3.5 LH MFZ 6 = LB + 3 LH (dismantle without tools)

Position metal detector in the middle of the “Metal Free Zone” For the other dimensions, position the detector symetrical in relation to the aperture. The sensitivity depends on the detection coil aperture, the smaller the opening the higher the sensitivity.

Dimensions

Bunting meTRON™ 05 D Detachable tunnel type metal detector for installation in belt conveyors, vibratory conveyors and material chutes. Reliable detection of all metals: • Ferrous • Copper • Stainless Steel • Brass • Aluminum

Application • Product Inspection • Machinery Protection Standard Equipment • Search head • Electronics mounted in a metal cabinet • Connecting cables • Installation accessories • User manual including installation instructions,wiring diagram and spare parts list in several languages

Technical Data Type of Protection IP 54 Conveying Speed .16 to 5 Ft/Sec. (faster speed on request) Materials Detector head and control box made of steel (ST 37) Sensor areas made of Duroplex Control Box Mounted (standard) or optional with interconnecting cable 6 feet long

Optional Equipment • Warning device • Remote reset device • Conveyor controls • Visual markers • Reject system • Customized software solutions • Power conditioner • Turn key systems consisting of conveyor detector - reject Special Versions • Search head and control box in stainless steel • Explosion proof version (ATEX) • Special power supply • High temperature version uo to 240° F • Alutron version (no false tripping by metallic films such as cup lids,...) patent no. 4342826

Bunting meTRON™ 05 D Sensitivity Diagram

Metal Free Zone (MFZ)

Calculating the “Metal Free Zone” For Non-Moving Metals MFZ 1 = LH + (2 x SH) + 60 mm MFZ 2 = SL + LH MFZ 3 = LB + 300 mm

For Moving Metals MFZ 4 = 4 x LH MFZ 5 = SL + 3.5 LH MFZ 6 = LB + 1000 mm

Position metal detector in the middle of the “Metal Free Zone” For the other dimensions, position the detector symetrical in relation to the aperture.

The sensitivity depends on the detection coil aperture, the smaller the opening the higher the sensitivity. SS = FE x 1 to 2

Dimensions

NFE = FE x 1.2 to 1.8

Bunting MeTRON™ CO Metal Detection for the Logging Industry Reliable detection of all metals: • Ferrous • Copper • Stainless Steel • Brass • Aluminum

Application • Equipment Protection Standard Equipment • Search head • Electronics in housing • Connecting cables • Installation accessories • User manual including installation instructions,wiring diagram and spare parts list in several languages Optional Equipment • Optical and acoustical signal units • Remote reset device • Visual markers • Additional filters • Power Conditioner

Technical Data Type of Protection IP 54 Relative Humidity 0 - 95 % (without condensation) Conveying Speed .16 to 19 Ft/Sec. (faster speed on request) Materials Detector head and control box made of steel (ST 37) Sensor areas made of Duroplex Control Box Mounted (standard) or optional with interconnecting cable 6 feet long

Special Versions • Units painted to customer specific color code • Customer specific power voltage

DIMENSIONS

135

Bunting MeTRON™ CO

MESUTR

Metal Free Zone (MFZ) (Non-Moving Metals) GH 10

B + 2A

J F

RUBBER SHOCK ABSORBER

NIC

100

MFZ

150

B + 2A

135

RUBBER SHOCK ABSORBER

MESUTR

2 5, t=100

STANDARD VERSION: CONTROL BOX BUILD TO SEARCH COIL

100

CONTROL BOX (DRILLING PATTERN)

NIC

210

MFZ

MFZ = METAL FREE ZONE (NON-MOVING METALS)

270

MESUTR

200

135

NIC

100

150

Dimensions DIMENSIONS

B + 2A

280

A = TYP

1400

1200 1300

900

1200

372

1360

1400

1000

1300

414

1460

1500

1100

1400

455

1560

1600

900

170

510

850

1900

455

1560 210

1600

900

170

510

850

2200

1500

497

MFZ 280 1660

1700

900

170

510

850

2500

1600

538

1760

1800

1000

190

570

950

2800

1400 1700 580 1860 1900 F CONTROLGBOX H J MFZ (DRILLING PATTERN) 1500 1800 621t=100 1960 2000 800 150 450 750 1600 STANDARD VERSION: 1600 1900 662 2060 2100 CONTROL 170 BOX BUILD 510 900 850 1900

1000

190

570

950

3100

1000

190

570

950

3400

1100

210

630

1050

3800

900

170

510

850

900

170

510

850

1000

190

570

950

210 280

2200 2500

2800

1000

190

570

950

3100

C 621

D 1960

E 2000

F 1000

G190

H570

J950

MFZ 3400

900 1600

1200 1900

372 662

1360 2060

1400 2100

800 1100

150 210

450 630

750 1050

1600 3800

1300 414DIMENSIONS 1460AVAILABLE. 1500 ALL1000 DIMENSIONS IN MM. OTHER

900

170

510

850

1900

1100

1400

455

1560

1600

900

170

510

850

2200

1200

1500

497

1660

1700

900

170

510

850

2500

1300

1600

538

1760

1800

1000

190

570

950

2800

1400

1700

580

1860

1900

1000

190

570

950

3100

2000

1000

190

570

950

3400

2100

1100

210

630

1050

3800

1900

662

2060

MFZ

1500

B 1800

1600 1600

1460

A 1500

Sensitivity Diagram 1500 1800 621 1960 SENSITIVITY DIAGRAM

750

TO SEARCH COIL ALL DIMENSIONS IN MM. OTHER DIMENSIONS AVAILABLE.

1200 1500 497 1660 1700 MFZ = METAL FREE ZONE (NON-MOVING METALS) 1300 1600 538 1760 1800 A = TYP 1400 1700 580 1860 1900

450

270

150

200

414

1300

1360

800

1100 RUBBER SHOCK ABSORBER

A = TYP

t=100 G

1000

MFZ = METAL FREE ZONE (NON-MOVING METALS)

372

1400

STANDARD VERSION: 900 1200 CONTROL BOX BUILD TO SEARCH COIL

200

150

CONTROL BOX (DRILLING PATTERN)

SE F SE

ALL DIMENSIONS IN MM. OTHER DIMENSIONS AVAILABLE.

APERTURE DIMENSION (MM)

1500

1400

1300

1200

EXAMPLE: SPLINTER DETECTION MACHINE WITH SHIELDING EXTENTIONS (SE).

1100

1000

900

5,0

6, 0

7,0

8, 0

9, 0

10, 0

FE-BALL Ø (MM)

SS = FE x 1 to 2

NFE = FE x 1.2 to 1.8

11,0

Typ

900

300

800

1000

300

900

1100

400

900

1200

400

900

1300

400

1000

1400

450

1000

1500

450

1000

1600

450

1100

ALL DIMENSIONS IN MM.

Bunting MeTRON™ 05 S Under Belt Metal Detection Reliable detection of all metals: • Ferrous • Copper • Stainless Steel • Brass • Aluminum

Application • Machinery Protection • Product Inspection Standard Equipment • Detection head • Electronics mounted in a metal cabinet • Connecting cables • Installation accessories • User manual including installation instructions,wiring diagram and spare parts list in several languages

Optional Equipment • Warning device • Remote reset device • Conveyor controls • Visual markers • Reject system • Customized software solutions • Power conditioner • Turn key systems consisting of conveyor detector - reject Special Versions • Detector head and control box in stainless steel • Explosion proof version (ATEX) • Outdoor version • Special power supply • High temperatures Alutron version (no false tripping by metallic films such as cup lids, ...) Patent No. 4342826

Bunting meTRON™ 05 S Dimensions

Sensitivity Diagram

Metal Free Zone (MFZ)

Calculating the “Metal Free Zone” For Non-Moving Metals MFZ 1 = 500 mm MFZ 2 = 1000 mm MFZ 3 = B + 400 mm SS = FE x 1 to 2

NFE = FE x 1.2 to 1.8

For Moving Metals MFZ 4 = 1500 mm MFZ 5 = 1800 mm MFZ 6 = B + 1500 mm

Position metal detector in the middle of the “Metal Free Zone” For the other dimensions, position the detector symetrical in relation to the aperture.

Bunting MeTRON™ 03 SL Metal detector for installation in existing belt conveyors in the plastics and recycling industry. No metal free zone required. No slider bed required. Reliable detection of all metals: • Ferrous • Copper • Stainless Steel • Brass • Aluminum Application • Machinery Protection • Existing Conveyors Standard Equipment • Detection coil • Electronics in housing • Connecting cables • User manual including installation instructions,wiring diagram and spare parts list in several languages Optional Equipment • Optical and acoustical signal units • Remote reset device • Conveyor controls • Additional filters • Solutions with belt conveyors and Reject mechanics turn key • Power Conditioner

Technical Data Power Supply 100 V - 240 V AC, 50 or 60 HZ Current Consumption Max 0.4 A Fused 315 MA (slow blow) 5 x 20 mm according to DIN Type of Protection IP 54 Temperature Range 14° F to + 122° F (working temperature) 14° F to + 151° F (storage -/ transport temperature) Relative Humidity Up to 100 % Conveying Speed .33 to 5 Ft/Sec. (faster speed on request) Reject Duration .14 to 19 sec +/- 7 MS, adjustable Power Cable App. 6 foot cable with plug (2 pole and grounding Pin) US version with US standard plug Other options available

Controls Installation

Bunting MeTRONâ&#x201E;˘ 03 SL Dimensions

Sensitivity Diagram

Sensitivity Range

SS = FE x 1 to 2

NFE = FE x 1.2 to 1.8

Bunting MeTRON™ 05 VT Metal detector for installation in vibratory belt conveyors. No metal free zone required. Reliable detection of all metals: • Ferrous • Copper • Stainless Steel • Brass • Aluminum

Application • Machinery Protection Standard Equipment • Search head • Control unit • Interconnecting cables • User manual including installation instructions, wiring diagram and spare parts list in several languages

Optional Equipment • Warning device • Remote reset device • Visual markers • Hard copy printer • Customized software solutions • Power conditioner • Card reader Other Options • Detector head and control box in stainless steel • Explosion proof version (ATEX) • Protection type IP 65, NEMA 4 • Special power supply • High temperature • Alutron (no false tripping by metallic films such as cups lids, ...) Patent no. 4342826

Bunting MeTRON™ 05 VT DIMENSIONS Dimensions B 700

600

260

100

130

CONTROL BOX (DRILLING PATTERN) 130

280 5,2

t= 100

210

A (INNER TROUGH WIDTH) = 300 – 1000 mm B (TOTAL WIDTH) = A + 60 mm s (THICKNESS) = TROUGH SHEET THICKNESS OTHER DIMENSIONS AVAILABLE

SENSITIVITY DIAGRAM Sensitivity Diagram FERROUS NUT

Installation INSTALLATION

M 4 M 5 M 6 M 8 M 10 100

90 80 DETECTION HEIGHT (mm)

70 60 50 40 30 20 10

✔

CUT THE TROUGH ACCORDING TO THE DRAWING.

✔

INSTALL THE SENSING COIL.

✔

ALLOW FOR MOVEMENT OF THE INTERCONNECTING CABLES (COIL TO ELECTRONICS). FORM A 20 cm (8“) LOOP WITH THE TRANSMITTER/RECEIVER CABLES AT THE COIL END.

FERROUS BALL ∅ (mm) SS = FE x 1 to 2

NFE = FE x 1.2 to 1.8

200

270

Bunting quickTRON™ 07 RH High sensitivity metal separator for the examination of free-falling bulk materials. Fulfills even the most stringent hygiene requirements. Also available with 05 controls. Reliable detection of all metals, free or encapsulated: • Ferrous • Copper • Stainless Steel • Brass • Aluminum Application • Product Purity • Machinery Protection Standard Equipment • Reject flap inclusive all pneumatic components • Electronics mounted in a metal cabinet • Connecting cables • User manual including installation instructions, wiring diagram and spare parts list in several languages • Reject cleaning without tools

Technical Data Power Supply Optional 24 V DC Type of Protection IP 66 (optional IP 69K) Temperature Range 23° F to + 122° F (working temperature) Conveying Speed Free-fall max. from top of unit Controls Remote electronics are standard Construction Stainless Steel Sand Blasted

Optional • Optical and acoustical signal units • Software solutions • Transitions optional with connecting flange • Sealing elements for CIP-cleaning • Power Conditioner Special Versions • Explosion proof versions (ATEX) • Customer specific supply voltage • High Temperature • 316 TI Stainless Steel

Hygiene

07 Sensitivity and Throughput Diagram ø ball mm Model Fe NFe SS 80 0.4 0.6 0.8 100 0.5 0.7 0.9 120 0.6 0.9 1.1 150 0.7 1.0 1.3 200 0.9 1.3 1.7 250 1.2 1.7 2.2 300 1.5 2.1 2.7 SS = FE x 1 to 1.8

NFE = FE x 1 to 1.4 (ALL Rates are in lbs/hr)

Bunting quickTRON™ 07 RH Dimensions

Bunting quickTRON 7.0 RH Series sizes 80mm - 200mm

ØA1 80 100 120 150 200 250 300

Bunting quickTRON 7.0 RH Series sizes 250mm-300mm

ØA1 80 100 120 150 200 250 300

ØA2/A3 100 100 120 150 200 250 300

B 42 73 80 80 90 125 150

B 42 73 80 80 90 125 150 C 190 190 190 190 225 255 295

C 190 190 190 190 225 255 295 D 280 280 280 360 370 450 550

D 280 280 280 360 370 450 550 E 350 350 350 385 435 500 385

E 350 350 350 385 435 500 385 F1 220 220 220 290 380 345 355

F1 220 220 220 290 380 345 355 F2 370 485

F2 370 485 G 230 230 230 300 320 490 580

H 600 680 700 825 980 1250 1600

G 230 230 230 300 320 490 580

H 600 680 700 825 980 1250 1600

Bunting meTRON™ 05A Flap High sensitivity metal separator for the inspection of free-flowing, gravity fed bulk materials such as grain, feed, granulates, powders, etc. Reliable detection of all metals: • Ferrous • Copper • Stainless Steel • Brass • Aluminum

Application • Machinery Protection • Product Inspection Standard Equipment • Reject unit inclusive all pneumatic components such as air pressure regulator, water separator, etc... • Electronics mounted in a metal cabinet • Connecting cables • Installation hardware • User manual including installation instruc tions, wiring diagram, and spare parts list in several languages • Painted Coil & Control Optional • Optical and acoustical signal units • Extended self monitoring • Special port transitions • Connecting flanges • Power Conditioner Special Versions • Stainless steel (1.4301 / SS 304) • High temperature versions • Reject mechanics for slow flowing, stringy extremely light and very course products • “Quick Out” Reject, the reject mechanics can be manually disconnected in seconds for easy cleaning • Explosion proof versions (ATEX) • Customer specific supply voltage

Technical Data Type of Protection Conveying Speed Materials Control Box

IP 54 Free-fall max. 18" from top of unit Detector head and control box made of steel (ST 37) Sensor areas made of Duroplex Mounted (standard) or optional with interconnecting cable 6 feet long

07 Sensitivity and Throughput Diagram Ø Ball mm Model FE NFe SS Throughput lbs/hr 50 0.3 0.5 0.6 4200 70 0.45 0.8 0.9 8200 80 0.5 0.9 1.0 11,000 100 0.6 1.1 1.2 16,000 120 0.7 1.3 1.4 21,000 150 0.9 1.6 1.8 32,000 200 1.0 1.8 2.0 46,000 250 1.5 2.7 3.0 72,000 300 1.75 3.1 3.5 104,000

Bunting meTRON™ 05A Flap DIMENSIONS Dimensions Ø A+14 100

ØA

45°

H D

C N

280

210

ELECTRONIC BOX (DRILLING PATTERN)

ØO

200

270

WEIGHT

100

8xM5

220

300

100

180

250

260

310

4xM5

490

25 kg

100

8xM5

220

300

100

180

250

260

310

130

4xM5

490

25 kg

120

140

160

8xM5

300

154

215

330

340

400

Ø 108

6xM5

650

35 kg

100

120

140

160

8xM5

300

154

215

330

340

400

Ø 130

6xM5

650

40 kg

120

140

160

8xM5

300

154

215

330

390

450

Ø 150

6xM5

700

45 kg

150

200

225

246

8xM5

370

203

255

380

405

470

Ø 180

6xM5

800

55 kg

200

225

246

8xM5

430

203

255

460

605

670

Ø 230

6xM5

1000

65 kg

250

300

325

360

8xM5

530

322

180

560

605

665

Ø 280

6xM5

1200

130 kg

300

325

360

8xM5

630

322

180

660

805

865

Ø 366

8xM10

1400

160 kg

ALL DIMENSIONS IN MM.

Maximum

Bunting MeTRON™ 05 Cowbell AMD 05 Digital Controls with Key Pad AMD 03 Analog Controls

Cowbell Diverter provides fast reaction times for thorough separation with reduced good product loss. Not suitable for powder applications. Reliable detection of all metals: • Ferrous • Copper • Stainless Steel • Brass • Aluminum Application • Product Inspection • Machinery Protection Standard Equipment • Reject Unit Includes all Pneumatic Components such as Air Pressure Regulator • Electronics Mounted in a Metal Cabinet • Connecting Cables • Owners Manual Including Installation Instructions, Wiring Diagram, and Spare Parts List • EC-Conformity Declaration • Product effect compensation • Removable side panel for cleanout • Ideal for abrasive products • Mild steel or stainless steel contruction Technical Data • Operating Voltage 100 - 240 V AC, 50/60 Hz • Current Load .300 mA • Nema Rating IP54 (IP65 optional) • Operating Temperature 14º - 158º F • Ejection time .1 - 10 sec. • Free fall height not to exceed 24” to inlet of detector

Technical Data Type of Protection Product temperature Conveying Speed Detector Unit Controls

IP 54 (optional IP 65K) max 122° F Free-fall, Max 18" from top of unit Made of aluminum, painted (RAL 9007) or stainless steel Sensing areas made of Polypropylene Integral electronics are standard Remote electronics are optional

07 Sensitivity and Throughput Diagram ø ball mm Model Fe NFe SS Throughput lbs/hr 50 0.3 0.5 0.6 4200 70 0.45 0.8 0.9 8200 80 0.5 0.9 1.0 11,000 100 0.6 1.1 1.2 16,000 120 0.7 1.3 1.4 21,000 150 0.9 1.6 1.8 32,000 200 1.0 1.8 2.0 46,000 250 1.5 2.7 3.0 72,000 300 1.75 3.1 3.5 104,000

(4) 1/4-20 on 7.24 Sq. 6.500 (4) .44 on 5.5 ØBC

(4) 1/4-20 on 11.14 Sq. 11.000 (4) .44 on 10 ØBC

(8) 1/4-20 on 14 ØBC 15.000 (8) .44 on 14 ØBC

15 PCF

280 CFH

1067 CFH

2133 CFH

3067 CFH

4800 CFH

6933 CFH

30 PCF

140 CFH

533 CFH

1067 CFH

1533 CFH

2400 CFH

3467 CFH

50 PCF

84 CFH

320 CFH

640 CFH

920 CFH

Bunting MeTRON™ 05 Cowbell

Bunting Magnetics Co.

Bunting 5.0 GF Series Cowbell

Quicktron Dimensions (inches)

-2"CFH MD-QT-4" MD-QT-6" MD-QT-8" MD-QT-10"MD-QT-12" 1440 CFH MD-QT 2080

Maximum

Throughput

Quickt Throughput

J K L

A B C D E F G H I J K L

3.750 27.500 14.500 10.250 14.000 13.000 7.000 18.250 (4) 1/4-20 on 7.24 Sq. 6.500 (4) .44 on 5.5 ØBC

7.750 43.000 21.500 18.250 20.000 20.000 10.000 25.188 (4) 1/4-20 on 11.14 Sq. 11.000 (4) .44 on 10 ØBC

15 PCF

280 CFH

1067 CFH

2133 CFH

30 PCF

140 CFH

533 CFH

50 PCF

84 CFH

320 CFH

3067 CFH

4800 CFH

6933 CFH

1067 CFH

1533 CFH

2400 CFH

3467 CFH

640 CFH

920 CFH

1440 CFH

2080 CFH

11.750 58.813 27.500 25.750 26.000 26.000 13.000 33.750 (8) 1/4-20 on 14 ØBC 15.000 (8) .44 on 14 ØBC

Bunting MeTRON™ 03R Frame mounted metal separator for the inspection of gravity feed plastic materials such as plastic and plastic flake. Reliable detection of all metals, free or encapsulated: • Ferrous • Copper • Stainless Steel • Brass • Aluminum Application • Quality Control • Assurance of metal free granulates and pellets Standard Equipment • Compact unit with round ports, including: - Flap position monitor - Air pressure monitor - “Test” button Optionals • Rejection event counter • Funnel • Special port transitions • Power Conditioner

Technical Data Power Supply Current Consumption Fused Type of Protection Temperature Range Relative Humidity Conveying Speed Reject Duration Air Supply Air Consumption Bulk Material Size Power Cable Other options available

100 V - 240 V AC, 50 or 60 HZ Max 0.4 A 315 MA (slow blow) 5 x 20 MM according to DIN IP 54 23° F to + 122° F (working temperature) 14° F to + 151° F (storage -/ transport temperature) Up to 100 % Free fall - max. 18" free fall from top of unit 0.14 to 19 seconds, adjustable 87-145 psi < 0.2 Norm-Liters per Reject ≤ Ø 10 mm App. 6 foot cable with plug (2 pole and grounding Pin) US version with US standard plug

Controls

FAULT INDICATOR, TEST BUTTON

CONTROLS

M 16 OPTICAL INDICATORS POWER 24V POWER +15V POWER -15V METAL SENSITIVITY

Test Ball Sensitivity Model FE NON-FE SS 30 0.4 0.4 0.6 50 0.5 0.5 0.8 70 0.6 0.7 1.0 80 0.8 0.9 1.2 100 0.9 1.0 1.5 120 1.0 1.2 1.5 150 1.5 1.8 1.8 200 2.0 3.0 3.0

M 20

FAULT

REJECT TIME

M 20

M 16

M 20

CABLE ENTRY DETECTOR COIL

SOLENOID ACTUATOR

TO BE USED PRESSURE BY CUSTOMER SENSOR

POWER

Bunting MeTRON™ 03R Dimensions

Option

4x Ø6

Ø 364 Ø 350

1,5

60° D

TR 350-50

TR 350-70

130

100

160

278

263

245

Ø 30

Ø 50

Ø 70

ALL DIMENSIONS IN MM.

TR 350-30 A

Machine Mounted Metal Separator (MMS) Ruggedly built, space-saving Bunting Machine-Mounted All-Metal Separators remove even fine metal contaminants from resins and regrind at the throat of the machine. Reliable detection of all metals, free or encapsulated: • Ferrous • Copper • Stainless Steel • Brass • Aluminum

Application • Plastics Industry (Pellets/Regrind) Machinery Protection • Extruder, Injection and Blow Molding Machines • Material flow: slow moving material in column • Minimum Conveying Speed 12mm / sec. (molding machines only) • Maximum top load capacity approximately 2,000 lbs. • Mount: throat of machine

Technical Data Operating Voltage Fused Type of Protection Temperature Range Material Temperature Relative Humidity Conveying Speed Reject Duration Air Supply Operating Pressure Weight Power Cable

120 V AC, 50 or 60 HZ (240 V available on request) 315 MA (slow blow) 5 x 20 MM according to DIN IP 54 14° F to + 122° F (working temperature) Up to 176 ° F - Standard Unit Up to 350 ° F - High Temperature Unit Up to 100 % (without condensation) Slow flowing material 0.1 to 16 seconds 200 CFM minimum 80 psi - 100 psi MMS unit - 50 lbs Flange Kit - 8 lbs App. 6 foot cable with plug (2 pole and grounding Pin) US version with US standard plug

Machine Mounted All Metal Separator (MMS) for High Temperatures Designed especially for choke-feed applications where the product is at a higher than normal temperature. It bolts directly to the in-feed of processing equipment and supports the weight of hoppers and other auxiliary equipment. A fast pneumatic rejection mechanism aided by precise timing results in accurate cycling and conservation of good material • Handles temperatures up to 350° degrees

• Detached controls for remote mounting

Machine Mounted Metal Separator (MMS) Equipment Part Numbers Base Unit: Part Number

Description

MDMM30050001

2” (50mm) Machine Mount Separator 2” (50mm) Machine Mount Separator w/self-monitoring 3” (75mm) Machine Mount Separator 3” (75mm) Machine Mount Separator w/self-monitoring

MDMM30050002

MDMM30075001 MDMM30075002

Accessories: listed separately on sales order Part Number

Description

MDMMTF0500001

2” top flange mounting kit-blank 2” top flange mounting kit-drilled 2” bottom flange mounting kit-blank 2” bottom flange mounting kit-drilled 3” top flange mounting kit-blank 3” top flange mounting kit-drilled 3” bottom flange mounting kit-blank 3” bottom flange mounting kit-drilled high volume inlet air filter remote reset pushbutton with 10’ cable 10’ reject hose and clamp kit std discharge riser kit-blank (8” sq x 4” high) std discharge riser kit-drilled

MDMMTF050 _ _ _ _ MDMMBF0500001

Equipment Part Numbers Top Flange Mounting Kit Base Unit: Part Number

2” MDMMTF0500001 3” MDMMTF0750001

Bunting® MMS available with optional Self-Monitoring

Description

MDMM30050001 High-Volume Inlet Air Filter MDMMAF01

Bottom Flange Mounting Kit 2” MDMMBF0500001 3” MDMMBF0750001

2" (50mm) 10’Machine Reject Hose and Clamp Kit MDMMHK01 Mount Separator MDMM30050002 2" (50mm) Machine Mount Separator w/self-monitoring MDMM30075001 3" (75mm) Machine Mount Separator MDMM30075002 3" (75mm) Machine Standard Discharge Riser Kit (available Mount Separator blank or drilled) Remote Reset w/self-monitoring MDMMRK0001 Pushbutton with 10’ Cable MDMMRR01

Accessories: listed separately on sales order

Test Ball Sensitivity Chart - MMS Choke Feed Coil Frequency @Part 250 kHzNumber Factory Setting (2) Description Discharge Model No. FE Non-FE SS MDMMTF0500001 2" top flange 0.7 1.0 1.5 (available MMS 2"standard mounting kit-blank MMS 3" standard MDMMTF050 0.8 _ _ _ _ 1.2 1.5 drilled) 2" top flange MMS 2" high-temp 1.5 1.8 001 mounting 1.8 kit-drilled MMS 3" high-temp 2.0 3.0 3.0 MDMMBF0500001 2" bottom flange

mounting kit-blank 2" bottom fl ange mounting kit-drilled MDMMTF0750001 3" top flange mounting kit-blank 28 MDMMTF075 _ _ _ _ 3" top flange mounting kit-drilled MDMMBF0750001 3" bottom flange MDMMBF050 _ _ _ _

MDMMBF050 _ _ _ _ MDMMTF0750001 MDMMTF075 _ _ _ _ MDMMBF0750001 MDMMBF075_ _ _ _ MDMMAF01 MDMMRR01 MDMMHK01 MDMMRK0001

MDMMRK_ _ _ _ Test Sticks Available

Bunting HS Metal Separator Low-cost, single-coil entry-level HS separators pneumatically reject isolated metal debris from plastic regrind or pellets. Reliable detection of all metals, free or encapsulated: • Ferrous • Copper • Stainless Steel • Brass • Aluminum • Others

Application • Protect Equipment Standard Equipment • Detection coil with integrated electronic evaluating system and mounted sorting flap • Frame with lockable casters • Power source cable with connector • Compressed air hose with connector • Manual, installation instructions, wiring diagram and parts list Optional Equipment • Documentation Dimensions • Mechanical exchange components • Software solutions HS9050 HS9100 • Protocol printer • Optical acoustical signal units A 380mm 380mm • Power Conditioner

B C

300mm

HS9050 410mm A

380mm

300mm

50mm155mm C

100mm 210mm

410mm 130mm

72mm410mm

246mm

50mm

100mm

30 PCF

50 CFH

400 CFH

50 PCF

60 CFH

300 CFH

50 PCF

30 CFH

240 CFH

326mm

75mm50mm

130mm 100mm

H 50mm72mm

130mm 130mm

75mm

50mm

52mm

130mm

92mm 130mm

90mm52mm K

115mm 92mm

90mm

M5x4

M6x18

M5x4

115mm M6x18

65mm65mm N

90mm 90mm

O 255mm 255mm

205mm 205mm

Regrind

380mm

100mm 500 CFH

380mm

50mm 100 CFH

HS9100 410mm

326mm

350mm

350mm Q 6mm

R6mm100mm S

60mm

350mm

350mm 8mm 160mm 8mm 100mm

100mm

160mm

60mm94mm U

100mm 74mm

60mm

342mm 100mm

94mm

74mm

300mm

342mm

300mm

100 V - 240 V AC, 50 or 60 HZ Max 0.75 A 315 MA (slow blow) 5 x 20 mm Max 10 A IP 54 14° F to + 158° F Up to 100 % without condensation Free Fall, not to exceed 24" Adjustable from 0.1 - 10 sec. 80-100 psi 87 psi App. 6 foot cable with plug (2 pole and grounding Pin) US version with US standard plug

30 PCF

Dimensions 210mm 155mm Dimensions 246mm

Throughput Pellet

380mm

Technical Data Power Supply Current Consumption Fuse for Motherboard Power Fuse Type of Protection Temperature Range Relative Humidity Conveying Speed Reject Time Air Supply Operating Pressure Power Cable Other options available

100mm

Bunting pipeLINE™ 07 Metal separator for the integration in vacuum fillers to examine liquid and pasty food products. Reliable detection of all metals, free or encapsulated: • Ferrous • Copper • Stainless Steel • Brass • Aluminum Application • Quality Control Standard Equipment • Reject gate inclusive all pneumatic components such as air pressure regulator compressed air dryer, etc. with removable lower frame and open end wrench (80mm) • Detection coil with integrated processing unit and splash proof cover • Connecting cables • User manual including installation instructions wiring diagram and spare parts list in several languages Options • Optical and acoustical signal units • Software solutions • Connecting adapter • Process adapter • Test body port • Reject material container • Power Conditioner Special Versions • Customer specific supply voltage • High temperature versions

Technical Data Type of Protection Conveying Speed Materials Air Supply Air Consumption

IP 66 (optional IP69K) Up to 4 ft/sec All contact materials are made from stainless steel (1.4301) or food grade plastic such as PTFE, POM, PA 102 - 145 psi < 0.2 Norm-Liters per Reject

Sensitivity Ferrous - Sphere Ø 0.8 - 1.2 mm Non-Ferrous - Sphere Ø 1.5 - 2.0 mm Stainless Steel - Sphere Ø 2.5 - 3.0 mm

Bunting meatLINE™ 07 Metal separator for the integration in vacuum fillers to examine liquid and pasty food products. Reliable detection of all metals, free or encapsulated: • Ferrous • Copper • Stainless Steel • Brass • Aluminum Application • Quality Control Standard Equipment • Reject gate inclusive all pneumatic components such as air pressure regulator compressed air dryer, etc. with removable lower frame and open end wrench (80mm) • Detection coil with integrated processing unit and splash proof cover • Connecting cables • User manual including installation instructions wiring diagram and spare parts list in several languages Options • Optical and acoustical signal units • Software solutions • Connecting adapter • Process adapter • Test body port • Reject material container • Power Conditioner Special Versions • Customer specific supply voltage • High temperature versions

Technical Data Type of Protection Temperature Range Conveying Speed Materials Air Supply Air Consumption

IP 66 (optional IP69K) 23° F to + 122° F (working temperature) Up to 4 ft/sec All contact materials are made from stainless steel (1.4301) or food grade plastic such as PTFE, POM, PA 102 - 145 psi < 0.2 Norm-Liters per Reject

Sensitivity Ferrous - Sphere Ø 0.8 - 1.2 mm Non-Ferrous - Sphere Ø 1.5 - 2.0 mm Stainless Steel - Sphere Ø 2.5 - 3.0 mm

Bunting meatLINEâ&#x201E;¢ 05 O DIMENSIONS

Dimensions (without (WITHOUT test body TEST port)BODY PORT) MOUNTING LENGTH CA. 670

333

367

275

171

325

525

670

690 - 940

1000 - 1250

110

510

Dimensions (with test (WITH body TEST port)BODY PORT) DIMENSIONS MOUNTING LENGTH CA. 716

333

425

110

275

171

325

525

670

690 - 940

1000 - 1250

126

510

Bunting PharmaTRON™ 07 High precision metal separation for the pharmaceutical industry. For the examination of pills and capsules. Reliable detection of all metals: • Ferrous • Copper • Stainless Steel • Brass • Aluminum • Others

Application • Product Inspection Standard Equipment • Detection coil with attached reject system • Power source cable with connector • Evaluation with electronic • Manual, installation instructions, wiring diagram and parts list

Technical Data Type of Protection Temperature Range Weight of device Air

IP 65 32° F to + 122° F (working temperature) Approx. 132 lb. No Air Required

Optional Equipment • Documentation • Mechanical exchange components • Software solutions • Interfaces • Optical acoustical signal units • Collecting bin • Power Conditioner

Sensitivity

Max. Sensitivity

Typical Sensitivity

Non-Ferrous (NFe)

Non Ferrous (NFe)

Ferrous - Chrome Steel

Ø 0.25 mm

Stainless Steel (SS 316)

Ø 0.4 mm

Ø 0.3 mm

Ferrous (Chrome Steel)

No. of Tablets

5 mm (dia)

2,000,000

8 mm (dia)

500,000

13 mm (dia)

350,000

8x4 mm (oblong)

500,000

19x7 mm (oblong)

150,000

Ø 0.4 mm

Stainless Steel (SS 316) Ø 0.5 mm

Throughput / Hr Tablet size

Ø 0.3 mm

Bunting PharmaTRON™ 07 Dimensions DIMENSIONS

FRAME HEIGHT 1

FRAME HEIGHT 2

* SEE PAGE 7 (CONNECTING VARIANTS)

INLET

* °

30°+1 5°

1900

EJECT

125

550 - 1900

100

OUTLET

550 - 1300

1300

180

660 244

470

518

ELECTRONIC HOUSING, ADJUSTABLE

ALL DIMENSIONS IN MM.

Bunting MeTRON™ 04 Profi-Line Segmented Multi-segmented metal detector for the inspection of webs. (woven, nonwovens and inspection of plastics film ) Reliable detection of all metals including needles: • Ferrous • Copper • Stainless Steel • Brass • Aluminum • Others

Application • Product Inspection • Machinery Protection Standard Equipment • Multi-Segmented metal detection coil • Control unit • Interconnecting Cables • Installation Accessories • Manual, installation instructions, wiring diagram and parts list Optional Equipment • Warning device • Remote reset device • Visual markers • Power conditioner • Segment control box • High-Temp to 248° F

Technical Data Power Supply Current Consumption Fuse for Motherboard Type of Protection Temperature Range Relative Humidity Conveying Speed Materials Interconnecting Cables Power Cable Other options available

100 V - 240 V AC, 50 or 60 HZ Max 0.75 A 2 A (slow blow) IP 54 14° F to + 122° F (working temperature) 14° F to + 151° F (storage -/ transport temperature) Up to 100 % Range 1 = 5 ft/min. to 295 ft/min Range 2 = 5 ft/min to 3,937 ft/min Detector head and control box made of carbon steel and painted. Sensing areas made of Betonol (Antistatic) Search coil / control cabinet = 7 ft long 6 foot cable with plug (2 pole and grounding Pin) US version with US standard plug, longer as needed.

Sensitivity

SENSITIVITY DIAGRAM

The sensitivity is dependent upon the distance between the metal contaminant and the surface. The closer the metal is to the surface, the greater the sensitivity.

CONTROLS Controls

Optional Segmented Control Box

POWER

METAL

FAULT

OPTICAL INDICATORS

4-LINE LCD DISPLAY INPUT KEYS

METAL DETECTOR

SS = Fe x 1.5 NFe = Fe x 1.3

ENTER KEY

Bunting MeTRON™ 04 Profi-Line Segmented DIMENSIONS Dimensions

350

LED

WIRING INPUT

120

150

200

LED

MOUNTING CLAMP (PLEASE SEE NEXTPAGE)

Ø 40

150

5 300

(= A+ 160)

150

X METAL FREE ZONE FOR NON-MOVING METAL PARTS SUCH AS MACHINERY FRAMES, SUPPORTS, ETC.

IN THE DATA SHEETAND ITCANNOTBE LESS! UPON REQUEST OUR APPLICATION DEPARTMENTWILL OFFER THE APPROPRIATE RECOMMENDATION.

CONTROL BOX (DRILLING PATTERN)

CONTROL BOX

INSTALLATION EXAMPLE

500 X

METAL FREE ZONE

6,5

t= 100

260

4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

300

47 59 70 82 94 106 118 129 141 153 165 177 188 200 212 224 236

X Metal free zone for non-moving metal parts such as machinery frames, supports, PLEASE TAKE INTO CONSIDERATION THATTHE DISTANCE FOR MOVING METAL PARTS DEPENDS ON THE METALS SIZE, etc. SHAPE AND TYPE OF MOVEMENT. THE DISTANCE IS EQUAL OR GREATER THAN THE "METAL FREE ZONE" DESCRIBED

350

1200 1500 1800 2100 2400 2700 3000 3300 3600 3900 4200 4500 4800 5100 5400 5700 6000

NUMBERS OF SEGMENTS

150

SENSING WHITH A MM INCH

250

ALL DIMENSIONS IN MM.

Bunting MeTRON™ 05 Profi-Line Electronic single sided metal detector for the inspection of webs (woven and nonwovens) Reliable detection of all metals including needles • Ferrous • Copper • Stainless Steel • Brass • Aluminum • Others Application • Product Inspection • Machinery Protection Standard Equipment • Metal detection coil • Control unit • Interconnecting Cables • Installation Accessories • Manual, installation instructions, wiring diagram and parts list

Technical Data Type of Protection Conveying Speed Materials Interconnecting Cables

IP 54 Range 1 = 5 ft/min. to 295 ft/min Range 2 = 5 ft/min to 3,937 ft/min Detector head and control box made of carbon steel and painted. Sensing areas made of Betonol (Antistatic) Detector coil / control box = 6 ft long

Optional Equipment • Warning device • Remote reset device • Visual markers • Power conditioner • Card reader Other Options • Special voltage • Alutron version (avoids false signals from aluminum threads

Sensitivity SENSITIVITY DIAGRAM

The sensitivity is dependent upon the distance between the metal contaminant and the surface. The closer the metal is to the surface, the greater the sensitivity.

Specifications - Model TY-30 (Hand Held Metal Detector) Detection Method Magnetic Induction Sensitivity Fe Pin - 0.7mm dia. - 27mm long / 0.027" x 1.06" Speed 0.5 - 0.8 m/sec/ / 1.5 - 2.5 ft./sec. Distance "Wide setting: 30mm - 35mm / 1.18" = 1.37" above material surface "Spot" setting: 35mm - 40mm / 1.37" - 1.57" above material surface Detection area "Wide coil" = Search area of approx. 40x90mm - 1.6"x3.54" "spot coil" = Search area of approx. 55x30mm - 2.16"x1.18" Alarm Electronic beeper and LED Power Source 2 - 1.5V "AA" batteries - low battery indicator Dimensions 55mm x 245mm x 57mm - 2.16" x 9.64" x 2.24" Weight 290g - 10.2 oz.

Chart shown for Fe SS = Fe x 1 to 2; NFe = 1.2 to 1.8

Bunting MeTRON™ 05 Profi-Line Dimensions

DIMENSIONS X

350

EFFECTIVE SENSING WIDTH A FROM 800 TO 6000 MM (IN 50 MM INCREMENTS) OTHER DIMENSIONS UPON REQUEST

120

150

200

WIRING INPUT

Ø 40

MOUNTING CLAMP (PLEASE SEE NEXT PAGE)

150

(= A+160)

150

X METAL FREE ZONE FOR NON-MOVING METAL PARTS SUCH AS MACHINERY FRAMES, SUPPORTS, ETC. PLEASE TAKE INTO CONSIDERATION THAT THE DISTANCE FOR MOVING METAL PARTS DEPENDS ON THE METALS SIZE, SHAPE AND TYPE OF MOVEMENT. THE DISTANCE IS EQUAL OR GREATER THAN THE "METAL FREE ZONE" DESCRIBED IN THE DATA SHEET AND IT CANNOT BE LESS! UPON REQUEST OUR APPLICATION DEPARTMENT WILL OFFER THE APPROPRIATE RECOMMENDATION.

CONTROL BOX (DRILLING PATTERN)

CONTROL BOX

INSTALLATION EXAMPLE

280

500 X

5, 2

200

150

270

350

t=100

METAL FREE ZONE

210

Bunting MeTRON™ Textile Series The world’s only metal detector that can be directly integrated into pneumatic fiber conveying systems without the use of a sensing tube. This assures complete shielding against external interferences.

Reliable detection of all metals: • Ferrous • Copper • Stainless Steel • Brass • Aluminum • Others Application • Machinery Protection

Technical Data Type of Protection Conveying Speed Materials Interconnecting Cables

Standard Equipment • Detection head • Electronics mounted in metal cabinet • Interconnecting Cables • Installation Accessories • Manual, installation instructions, wiring diagram and parts list

IP 54 2 to 98 ft/sec Detector head is made of stainless steel (1.4301) Electronic cabinet is made of steel (ST 37) Sensing areas made of Duroplex Detector coil / control = 6 ft long

Optional Equipment • Automatic reject system • Bad material container • Warning device • Additional filters • Card reader • Power Conditioner Special Versions • Integrated control unit • Special voltage Sensitivity To calculate sensitivity for other metals use the following multiplication factor: VA (stainless steel) = FE ball x 1 to 2 (factor depends on the metal alloy) CU, ALU, Brass,... = FE ball x 1.2 to 1.5 (factor depends on the metal type)

To calculate sensitivity for other metals use the following multiplication factor: VA (stainless steel) = FE ball x 1 to 2 (factor depends on the metal alloy) CU, ALU, Brass,... = FE ball x 1.2 to 1.5 (factor depends on the metal type)

Bunting MeTRONâ&#x201E;¢ Textile Series Dimensions

Dimensions

Bunting MeTRON™ Textile-Reject For installation in pneumatic fiber processing lines. Reliable detection of all metals: • Ferrous • Copper • Stainless Steel • Brass • Aluminum • Others • Reliable metal and spark detection • Minimum rejection loss through ultra-fast switching time • Extremely robust - 300,000 switches without visible wear • Suitable for pressure and suction transport Dimensions

Dimensions NOMINAL WIDTH OUTSIDE DIAMETER NW JACOB FLANGE [mm] ( = NW +14) [mm] 250 300 350 400

264 314 364 414

WEIGHT APPROX [kg] 70 70 70 70

1. Inspection cover 2. Opening area for drawer approx. 350 mm 3. Compressed air supply plug-in connection 7,2 4. Area for installation and maintenance work; Please keep free! 5. Option: Adapter bad outlet 6. Connection by flangesystem; MEZ; Type 130 L 7. Jacob Flange System 8. Electrical connection 9. Conveying direction 10. Fixing holes

Bunting meTRON™ 05 CR Closed tunnel type detector with circular aperture for installation in gravity or vacuum/pressure conveying lines.

Reliable detection of all metals: • Ferrous • Copper • Stainless Steel • Brass • Aluminum • Others

Application • Machinery Protection • Quality Inspection Standard Equipment • Detection head with integral control electronics • Control unit including power supply and display in a separate housing • Power supply cord and connecting cable • Manual, installation instructions, wiring diagram and parts list

Technical Data Type of Protection IP 54 Product Temperature Max 122° F Conveying Speed .16 ft/sec to 5 ft/sec (higher speed on request) Interconnecting Cables Detector coil / control = 7 ft long Material Detector coil is made of aluminum. optional stainless steel; electronic cabinet is made of steel (st 37) sensing areaa are made of Duroplex

Optional Equipment • Metal detector test spheres • Warning device • Plastic sensing tubes • Detector frame • Software solutions • Hard copy printer • Remote reset device • Visual markers • Power conditioner Optional Versions • Explosion proof versions (ATEX) • Special power supply • High temperature version • Alutron version (suppression of interference signals from metalized foils or aluminum vapor foils)

Bunting MeTRONâ&#x201E;¢ 05 CR Dimensions

Sensitivity

Metal Free Zone (MFZ)

SS = Fe x 1 to 2; NFe = Fe x 1.2 to 1.8

Bunting MeTRON™ 07 Powerline

High-sensitivity metal detector for the examination of free-flowing bulk materials in pneumatic conveying pipes and free fall. Also available with 05 controls

Reliable detection of all metals: • Ferrous • Copper • Stainless Steel • Brass • Aluminum • Others

Technical Data Power Supply Type of Protection Product Temperature Feed Pressure Interconnecting Cables

Special version 24v DC optional IP 66 Max 122° F max +/- 7 psi Detector coil / control = 6 ft long

Version Detector head and electronic box stainless steel (1.4301) Sandblasted Sensor area PE (polyethylene) food grade antistatic, FDA conformity

Optional Equipment • Metal detector test spheres • Warning device • WiFi • Software solutions • Remote reset button • Power conditioner Special Versions • Explosion proof versions (ATEX) • Special power supply • Alutron version (suppression of interference signals from metalized foils or aluminum vapor foils) Sensitivity Model Sensitivity Steel-Ball Ø MM 50 0.25 60 0.30 80 0.40 100 0.50 120 0.80 150 0.70 200 0.80 250 1.00 300 1.20 Non Fe = Fe * 1 to 1.8; SS = Fe * 1 to 2.0

Bunting MeTRON™ 07 Powerline Dimensions

Metal Free Zone (MFZ)

Tubing, hoppers or connecting flanges made from metal can be directly connected to the detector coil (for example with a quick connect clamp) a metal free zone is not required in this case. Calculating the “Metal Free Zone” DN 50 - DN 200 For moving metals: MFZ = 2 x B + C + 50 mm Calculating the “Metal Free Zone” DN 250 - DN 300 For moving metals: MFZ = 2 x B + C + 100 mm

Bunting MeTRON™ 07 FlatLine Low profile metal detector for mounting between multi-head weighers and vertical bag fillers. Integrated for fill seal machines. Also available with 05 controls. Reliable detection of all metals: • Ferrous • Copper • Stainless Steel • Brass • Aluminum • Others

Technical Data Application • Quality Inspection • Machinery Protection Standard Equipment • Detection head with integral control electronics • Control unit including power supply and display in a separate housing • Power supply cord and connecting cable • Manual, installation instructions, wiring diagram and parts list Optional Equipment • Metal detector test spheres • Warning device • WiFi • Software solutions • Remote reset button • Power conditioner Special Versions • Explosion proof versions (ATEX) • Special power supply • Alutron version (suppression of interference signals from metalized foils or aluminum vapor foils)

Power Supply Type of Protection Product Temperature Material

Special version 24v DC optional IP 66 Max 122° F

Stainless steel (1.4301) Sandblasted Coil and Electronics Cabinet

Sensitivity

Detector Nominal Sensitivity Diameter Ø A Steel-Ball Ø mm 100 0.4 120 0.5 150 0.6 175 0.7 200 0.8 250 1.0 Non Fe = Fe * 1 to 1.8; SS = Fe * 1 to 2.0

Metal Free Zone (MFZ)

Bunting MeTRON™ 07 FlatLine Dimensions Version 1 (with welded on hopper)

DNØA DNØB 100 120 150 200 250

250 250 250 350 200

150 150 150 150 200

138 120 184 141 97

250 250 300 365 450

225 225 275 310 400

125 125 175 170 200

M6 M6 M6 M8 M8

15 15 15 30 30

50 50 50 88 115

250 250 230 230 230

334 334 384 450 529

42 42 42 42 80

F F

G G

H H

J J

K K

WEIGHT APPROX . (KG) 25 28 30 35 40

ALL OTHER DIMENSIONS IN MM . OTHER VERSIONS ON REQUEST

Dimensions Version 2 (without hopper)

DNØA DNØB DNØA DNØB 100 100 120 120 150 150 175 200 200 250 250

250 250 250 250 350 250 350 350 350 200 350

C C

D D

E E

150 150 150 150 150 150 150 150 150 200 200

159 138 149 120 207 184 183 141 170 97 177

250 250 250 250 300 300 300 365 365 450 450

225 225 225 225 275 275 275 310 310 400 400

125 125 125 125 175 175 175 170 170 200 200

M6 M6 M6 M6 M6 M6 M6 M8 M8 M8 M8

15 15 15 15 15 15 15 30 30 30 30

50 50 50 50 50 50 50 88 88 115 115

250 250 250 250 230 230 230 230 230 230 230

334 334 334 334 384 384 384 450 439 529 529

150 150 150 150 150 200

159 149 207 183 170 177

250 250 300 300 365 450

225 225 275 275 310 400

125 125 175 175 170 200

M6 M6 M6 M6 M8 M8

15 15 15 15 30 30

50 50 50 50 88 115

250 250 230 230 230 230

334 334 384 384 439 529

ALL OTHER OTHER DIMENSIONS ALL DIMENSIONS IN IN MM . MM . OTHER VERSIONS VERSIONS ON OTHER ON REQUEST REQUEST

DNØA DNØB 100 120 150 175 200 250

250 250 350 350 350 350

ALL OTHER DIMENSIONS IN MM . OTHER VERSIONS ON REQUEST

M N WEIGHT NMAX . WEIGHTAPPROX . (KG) 86 APPROX . 42 (KG) 25 42100 4125 28 42120 4228 30 42150 4230 32 42170 4235 35 80210 40 80 40

M MAX . 86 100 120 150 170 210

N 42 41 42 42 42 80

WEIGHT APPROX . (KG) 25 28 30 32 35 40

Bunting p-TRON™ 03 FM Metal separator for bulk materials for the installation into horizontal or vertical suction or pressure lines. Reliable detection of all metals: • Ferrous • Copper • Stainless Steel • Brass • Aluminum • Others

Model pTRON 03 FM p-TRON 03 FM-S

Product used for Granular-Non-Food Granular-Non Food Abrasive

Application • Machinery Protection • Product Inspection

Upward Flow

Standard Equipment • The detection is comprised of the detection coil and the electronics in a housing • Compact unit with round ports including: - Flap - Air pressure monitor - “Test” button • Reject system with incorporated reject material bin • User manual including installation instructions, wiring diagram and spare parts list

Technical Data Power Supply Current Consumption Fused Type of Protection Temperature Range Relative Humidity Conveying Speed Reject Duration Air Supply Air Consumption Bulk Material Size

100 V - 240 V AC, 50 or 60 HZ Max 0.4 A 315 MA (slow blow) 5 x 20 MM according to DIN IP 54 23° F to + 122° F (working temperature) 14° F to + 151° F (storage -/ transport temperature) Up to 100 % 98 ft/sec 0.14 to 19 seconds, adjustable 87-145 psi < 0.2 Norm-Liters per Reject ≤ Ø 10 mm

Optional Equipment • Optical and acoustical signal units • Reject counter • Power conditioner • Stainless Steel PHS & PVS

Power Cable

App. 6 foot cable with plug (2 pole and grounding Pin) US version with US standard plug

Delivery Pressure

Max +/- 0.5 Bar (7.5 psi)

Controls

FAULT INDICATOR, TEST BUTTON

CONTROLS

M 16

Sensitivity - Sphere ø mm

OPTICAL INDICATORS

Aperture Size Aperture Size POWER +15V 38, 45, 50, 55, 60 65, 70, 75, 80 POWER -15V METAL Ferrous 0.6 0.9 FAULT SENSITIVITY REJECT TIME Non-Ferrous 0.6 1.0 Stainless Steel 1.0 1.5 POWER 24V

M 20

M 16

M 20

CABLE ENTRY DETECTOR COIL

SOLENOID ACTUATOR

TO BE USED PRESSURE BY CUSTOMER SENSOR

POWER

DIMENSIONS P-TRON FM V (VERTICAL INSTALLATION FOR MATERIAL MOVEMENT FROM THE BOTTOM TO TOP)

Bunting p-TRON™ 3.0 G ØA

693

473

317

ØA

, 11

160

CONVEYING DIRECTION

ØA

NW Ø 100 60

ØA

(175) 350

SYSTEM JACOB X = THE DISTANCE IS CALCULATED AS FOLLOWS: DISTANCE = CONVEYING SPEED M/SEC. x 0,05 SEC. = M

DIMENSIONS

P-TRON FM H (HORIZONTAL INSTALLATION)

AØ

SIZE 1

38, 45, 50, 55, 60

270

340

246

150

600

SIZE 2

65, 70, 75, 80

310

430

250

160

620

P-TRON 03 FM

ALL DIMENSIONS IN MM.

C K

ØA

187

120

ØA

CONVEYING DIRECTION

11 ,

160 SYSTEM JACOB

ØA

60 M6

(175) 6

162

320

350

NW Ø 100

ØA

SIZE 1

38, 45, 50, 55, 60

270

340

554

150

SIZE 2

65, 70, 75, 80

310

430

566

160

ALL DIMENSIONS IN MM.

P-TRON 03 FM

X = THE DISTANCE IS CALCULATED AS FOLLOWS: DISTANCE = CONVEYING SPEED M/SEC. x 0,05 SEC. = M

Bunting p-TRON™ 05 GM V1 Metal separator for bulk materials for the installation into horizontal or vertical suction or pressure lines. For use with granular and non-food products. Reliable detection of all metals: • Ferrous • Copper • Stainless Steel • Brass • Aluminum • Others Sensitivity - Sphere ø mm

Application • Machinery Protection • Product Inspection Standard Equipment • The detection is comprised of the detection coil and the electronics in a housing • Compact unit with round ports including: - Flap - Air pressure monitor - “Test” button • Reject system with incorporated reject material bin and dual air-lock • User manual including installation instructions, wiring diagram and spare parts list

Aperture Size Aperture Size Aperture Size 38, 45, 50, 55, 60 65, 70, 75, 80 >80, 100, 120 Ferrous 0.6 0.9 1.2 Non-Ferrous 0.6 1.0 1.2 Stainless Steel 1.0 1.5 1.75

Technical Data Type of Protection Temperature Range Max Convey Speed Reject Duration Air Supply Air Consumption Bulk Material Sizes Delivery Pressure Connecting Cable

Optional Equipment • Optical and acoustical signal units • Reject counter • Power conditioner Special Versions • Explosion proof versions (ATEX) • Optical and acoustical signal units • Special Power Supply • Polished transitions and reject gate • Tubing connectors as per customera requirements (flange or clamp) • Diagonal version • Pinch valve membrane for foods or abrasive materials • Reject bin with a larger volume

IP 54 23° F to + 122° F (working temperature) 98 ft / sec 0.1 sec to 10 sec (adjustable) 87-145 psi (Air plug7.2) <0.2 Norm-Liters per reject Ø 0.5 mm - 8mm Max +/- 0.5 Bar (7.5 psi) 7 ft (electronic / reject unit / detection coil

Bunting p-TRON™ 05 GM V1 DIMENSIONS

HORIZONTAL

Dimensions - Horizontal CONVEYING DIRECTION

DISTANCE = CONVEYING SPEED..........M/SEC. x 0,05 SEC. (Größe 3 x 0,07 SEC.) =.............M

ØA

**ØA SIZE 3 100** 120** SYSTEM JACOB

ØH

SIZE 1

DIMENSIONS

ØA

ØH

ØN

38, 45, 50, 55, 60

270

340

1286

350

175

187

160

11,5

SIZE 2

60, 70, 75, 80

310

430

1410

350

175

187

160

11,5

SIZE 3

85, 100**, 120**

430/280/280

669

1116

453

235

200

170

Dimensions - Vertical Up VERTICAL UP DISTANCE = CONVEYING SPEED..........M/SEC. x 0,05 SEC. (SIZE 3 x 0,07 SEC.) =.............M

E ØA

CONVEYING DIRECTION

ØN

ØA

**ØA SIZE 3 100** 120** SYSTEM JACOB

ØA

ØH L

ØA

SIZE 1

ØA

ØH

ØN

38, 45, 50, 55, 60

398

340

1500

350

175

473

246

160

11,5

SIZE 2

60, 70, 75, 80

480

430

1620

350

175

473

250

160

11,5

SIZE 3

85, 100**, 120**

660/296/310

669

1630

453

235

538

324

170

Bunting p-TRON™ 05 GM V2 Metal separator for bulk materials for the installation into horizontal or vertical suction or pressure lines. Model Product used for Reliable detection of all metals: p-TRON 05 GM V2 Granular Food • Ferrous • Copper p-TRON 05 GM V2 P Powder Food • Stainless Steel • Brass • Aluminum

• Others

Technical Data Type of Protection Temperature Range Max Convey Speed Reject Duration Air Supply Air Consumption Bulk Material Sizes Delivery Pressure Connecting Cable

IP 54 23° F to + 122° F (working temperature) 98 ft / sec 0.1 sec to 10 sec (adjustable) 87-145 psi (Air plug7.2) <0.2 Norm-Liters per reject Ø 0.5 mm - 8mm Max +/- 0.5 Bar (7.5 PSI) 7 ft (electronic / reject unit / detection coil

Sensitivity - Sphere ø mm Aperture Size Aperture Size Aperture Size Aperture Size 38, 45, 50, 55, 60 65, 70, 75, 80 >80, 100, 120 150, 200 Ferrous 0.4 0.5 0.6 0.8 Non-Ferrous 0.5 0.7 0.7 1.0 Stainless Steel 0.8 0.9 1.0 1.2

Special Versions • Explosion proof versions (ATEX) • Special power supply • Reject gate for powder (PFP) • Polished transitions and reject gate • Reject gate in stainless steel (1.4404 / 316L or 1.4571 / 316Ti) • Tubing connectors as per customers requirements (flange or clamp) • Diagonal version • Pinch valve membrane for foods or abrasive materials • Reject bin with larger volume

* Sensitivity Chart located on page 49 52

Bunting p-TRON™ 07 GM V2 Metal separator for bulk materials for the installation into horizontal or vertical suction or pressure lines. Model Product used for Reliable detection of all metals: p-TRON 07 GM V2 Granular Food • Ferrous • Copper p-RON 07 GM V2 P Powder Food • Stainless Steel • Brass • Aluminum

• Others

Technical Data Type of Protection Temperature Range Max Convey Speed Reject Duration Air Supply Air Consumption Bulk Material Sizes Delivery Pressure Connecting Cable

IP 54 23° F to + 122° F (working temperature) 98 ft / sec 0.1 sec to 10 sec (adjustable) 87-145 psi (Air plug7.2) <0.2 Norm-Liters per reject Ø 0.5 mm - 8mm Max +/- 0.5 Bar 7 ft (electronic / reject unit / detection coil

Optional Equipment • Optical and acoustical signal units • Reject counter • Power conditioner Special Versions • Explosion proof versions (ATEX) • Special power supply • Reject gate for powder (PFP) • Polished transitions and reject gate • Reject gate in stainless steel (1.4404 / 316L or 1.4571 / 316Ti) • Tubing connectors as per customers requirements (flange or clamp) • Diagonal version • Pinch valve membrane for foods or abrasive materials • Reject bin with larger volume

* Sensitivity Chart located on page 49 53

Bunting p-TRON™ 05 & 07 GM V2 ØA 38, 45, 50, 55, 60 65, 70, 75, 80 85/100**/120** 150**/200**

B C 398 340 480 430 660/296/310 669 380/450 1055/915

D 1286 1410 1447 3040

E 350 350 453 690

G 175 175 235 345

H 60 89 89 200**

K 187 187 200 250

L 90 98 96 340

M 160 160 170 350

ØN 11,5 11,5 13 13

Förderrichtung CONVEYING DIRECTION E B

**ØA Größe 3/SIZE 3 100** 120** Größe 4/SIZE 4 150** 200** SYSTEM JACOB

ØA B C 38, 45, 50, 55, 60 398 340 65, 70, 75, 80 480 430 85/100**/120** 660/296/310 669 150**/200** 380/450 1055/915

D 1500 1620 1630 2873

E 350 350 453 690

G 175 175 235 345

ØH 60 89 89 200**

K 473 473 538 250

L 246 250 324 520

M 160 160 170 350

ØN 11,5 11,5 13 13

E G

OA D

Förderrichtung CONVEYING DIRECTION

Abstand siehe Maßblatt DISTANCE SEE DIMENSION DRAWING

DETECTOR PW

**ØA Größe 3/SIZE 3 100** 120** Größe 4/SIZE 4 150** 200** SYSTEM JACOB 6

ALL DIMENSIONS IN MM

500 S. Spencer Road • P.O. Box 468 • Newton, Kansas 67114-0468 E-mail:bmc@buntingmagnetics.com • www.buntingmagnetics.com For technical assistace or to order, call

(800) 835-2526 Outside U.S. and Canada 1-316-284-2020

To locate a Bunting® representative in your area, please visit our website at

www.buntingmagnetics.com

1/2018 Specifications subject to change without notice