Recreational Vehicles & Caravans Catalogue
Valid from 9/2012
00_EN_Umschlag.indd 4
26.07.2012 19:20:07
2
00_EN_Umschlag.indd 2
26.07.2012 19:20:11
Table of contents
Welcome to Webasto 4 What’s new? 5 We are here to develop your business 6 Our mission 7
Heating products 8
Heating products
Heating products Overview of all available Webasto heaters, accessories and hybrid solution for perfect comfort feeling in recreational
Heating accessories
vehicles.
Accessories for 40 heating systems
Refrigeration 94 Refrigeration
Comfort products
Hybrid solution
Hybrid solution 88
Overview of comfort systems for a maximum well-being atmosphere in recreational vehicles and caravans.
Cooking solution
Cooking solution 104
Note: Not all products are available in each country.
3
01_manuelle_Seiten_KE3.indd 3
24.07.2012 18:32:26
Welcome to Webasto
Dear customers, dear partners! Since the very start of its investments in the recreational vehicle
We at Webasto stand for quality with tradition. Our company
industry, Webasto has always focused on innovation as its main
was founded over 110 years ago and manufactured products
business development driver. Our vision is strong and stable:
for the automotive industry since more than 75 years. This makes
Develop intelligent products and integrate them into complete,
us a reliable partner in the industry. Our objective is to make
innovative comfort solutions for every recreational vehicle and
our products better every day. Better in operation, in space and
the first time ever into comfort solutions for caravans.
weight saving installations, in increased autonomy and better for a clever usage of energy and fuel on board. Webasto offers
We are proud to present you our extended product portfolio
much more than high performing diesel heaters. We offer
in this catalogue. Enhanced heating solutions and comfort
solutions for more comfort and more independence. RV is our
products like cooking and water management systems are part
passion. Just as it is yours.
of our new innovations. In this catalogue, you will also find the path to all types of Our high investments in R&D and the continuous development of
services you can expect from Webasto as your business partner.
new technologies drive us, keeping all of our customers satisfied.
Make the best use of it and do not hesitate to provide us with
Innovation should translate into beneficial features and great
your feedback.
ease of use, not only of our products but also of all peripheral sales and application tools which make your life easier in
We are looking forward into a new RV and caravan season
installing and maintaining our products.
together with you. Your Webasto RV Team
4
01_manuelle_Seiten_KE3.indd 4
24.07.2012 15:52:30
What’s new?
The new Recreational Vehicle and Caravans Catalogue provides
We also want to introduce our new hybrid solution. With this
you with detailed information on our core products as well
new possibility we offer an innovative and smart solution for
as our accessories and spare parts in order for you to build
diesel-fueled space heating with a gas-operated boiler system.
safe applications and provide your own customers with quick, professional assistance.
Learn also more about our new comfort products in this catalogue. Our customized compressor technology based
Due to our new product portfolio we changed the structure
fridges are available from ready-to-be-mounted to completely
of our catalogue. With the new color codes you will get
tailor-made solutions. With our travel box range we offer the
an easy, quick and clear access to our products and services.
right cooling solution for every journey or trip a customer will undertake.
Within the heating part you will find our enhanced diesel heating products incl. the attendant heating accessories.
Enjoy more comfort.
Find out more about our new Dual Top Evo version and the
Enjoy more independence.
Air Top Evo 3900 and 5500.
Enjoy more Webasto.
5
01_manuelle_Seiten_KE3.indd 5
24.07.2012 15:52:31
We are here to develop your business
RV Toolkit: Your Webasto encyclopedia Webasto RV Toolkit
■■
All available documentation on products, technical information, sales and marketing support
■■
The essential business development tool
Dealer portal: http://dealers.webasto.com ■■
Easy access to complete Webasto documentation
■■
Powerful search and download tools
■■
Login-protected access to complete technical data and applications
■■
Periodical product information to keep you updated on evolving product developments
Website: www.webasto-outdoors.com ■■
Quick and appealing product guide
■■
International dealer locator
■■
Multi-lingual access
RV training program and technical guide ■■
Powerful product training – NEW web-based training
■■
Regular updates on new features
■■
Various modules adapted to audience
■■
Important guidelines for safe application engineering
Webasto representations worldwide
Ident-No. MK601062 • 01/12 • Errors and omissions excepted • Printed in Germany • © Webasto AG, GCS 2012
Freedom the way you like it!
Zu klären
For over a century, Webasto has continued to set new technological standards – in both the original
Marketing documentation and material
Enjoy Comfort, Enjoy Independence! Comfort Solutions for Recreational Vehicles and Caravans.
equipment sector and the aftermarket. As one of the 100 biggest suppliers in the automotive
Air Heaters: Air Top 2000, 3900, 5500
■■
RV marketing materials: Product brochures, flyers, posters
■■
Product datasheets
■■
Dealer packages
■■
Point of Sale material
Air Heaters for the RV Market
industry worldwide, we develop and produce roof systems, including convertible solutions, as well as heating, cooling and ventilation systems. Our products help provide a better driving experience on the road, more comfort and security, as well as increased efficiency for cars, commercial and special vehicles, motor homes and boats. An outstanding network of production facilities and dealers guarantees high-quality products, installation standards and services worldwide.
Air Top – Air Heaters
Thermo Top – Water Heaters Webasto enables RV enthusiasts to enjoy a new way of motor home holidays. Most of today’s RV engines are diesel powered. So why burden oneself with the dependence on an additional fuel source? With a diesel powered heater users can easily enjoy several days of autonomy. Refilling diesel is worldwide assured, as t is a standard everywhere and available around the clock.
www.webasto-outdoors.com Diesel powered air heaters: Webasto Thermo & Comfort SE P.O. Box 1410 82199 Gilching Germany
www.webasto-outdoors.com www.webasto.com
Webasto air heaters provide continuous heating power output via
stepless modulation, ensuring constant temperatures. The heater
operates quietly and consumes very little electrical power and fuel.
Short heat-up times Stepless power modulation to maintain constant Automatic altitude adjustment (AAA) as standard feature (Evo)
a add-on system to existing heating solutions. Therefore Webasto
offers heaters with different power, ranging from 2 kW up to 5.5 kW
heating capacity.
Air heaters with 2 - 5.5 kW
cabin temperature
The air heater can be used as a stand-alone heating solution or as
Perfect secondary heater retrofit option Multimode operation including ECO and Boost functions
All Webasto Air Top heaters can be either mounted outside, in the double-floor or inside the vehicle. For outside mounting Webasto offers an additional cover to protect the heater.
6
01_manuelle_Seiten_KE3.indd 6
24.07.2012 15:52:37
Our mission
A mission aiming for optimal convenience: Rely on the fuel you already have on board. Webasto has always prioritised the fuel of the vehicle as the main fuel used. This strategy does not work against LPG gas – it has been working properly for decades now – however Webasto believes in a more logical solution which also provides: Increased fuel autonomy
More space inside ■■
All Webasto heaters can be mounted outside the vehicle.
■■
This significantly increases the total storage space inside the
Diesel fuel is uniform worldwide and available 24/7 all year long with precise monitoring of fuel supplies via fuel-gauge.
motorhome.
■■
No extensive procurement of LPG gas bottles in foreign countries necessary.
Less weight ■■
In winter 88.33 % of the LPG gas carried with the RV is needed
■■
No adapter for foreign LPG gas bottle connectors necessary.
■■
Heating whilst driving in any country without the need of
for heating. With Webasto products you can downsize your
purchasing additional security valves.
LPG stock to one single 5 kg bottle and gain up to 35 kg for additional load inside the vehicle. Perfect climate on board ■■
Thanks to the stepless power regulation within 1 W (unique feature on the market), Webasto heaters manage to maintain a stable cabin temperature with a hysteresis lower than 0.4 °C. This creates greater passenger comfort.
This catalogue has been designed to help you in defining a complete solution for each motor home and caravan.
type of information you reached within
Heating products
Air heaters Air Top Evo 3900
Air Top Evo 3900 – the smart multi mode heater
The advantages of
High-output, compact and quiet, the heateris ideally suited for the most rigorous
Scopes of delivery
1
■
Constant cosiness thanks to an
■
Short heating-up times thanks to
■
Low operating costs
■
Available as a complete installation
■
New organization of kit for faster
electronic thermostat effective output
each product section:
2
and easier installation
Product overview, scopes of delivery,
For best mounting of each heater, please refer to our SEE PAGE 70 Air Top Evo 3900 Heater with (Pressure) Altitude Sensor
3
The connection of the heater to the fuel system depends on
Automatic Altitude Adjustment
External Temperature Sensor 2.5 m
the vehicle. Please select the right solution for each vehicle.
for best heating performance in
Fuel Mecanyl Hose 5 m
SEE PAGE 58
Air-Intake Silencer Air Top Evo Dosing Pump DP42 Exhaust Silencer
4
Mounting Parts
Air distribution hoses, distributors and outlets. Please compose the air system
Standard Scope of Delivery (1)
individually.
Turning Knob Control Panel
SEE PAGE 40
Flex. Air Intake Tube 30 cm Extension Cable Harness Dosing Pump 3 m Flex. Exhaust Tube 80 cm
5
Accessories (optional)
access to the
For extension of your heating system you find comfort-control elements as well as other installation- and system components in the accessories section. SEE PAGE 50 In vehicles consisting of several separate areas a sufficient number of outlets must be installed for a uniform distribution of heat. The air intake is at a central location in the vehicle.
Colored cutouts give you direct
For the distribution of the hot air in a motorhome, you need
Documentation
In top-bankvehicles the upper sleeping area should be heated with a separate outlet. The same is recommended for the garage.
Fuel extractor
RV Cable Harness with Integrated DP42 Cable
heights.
accessories, etc.
Mounting parts dedicated mounting accessories.
kit for quick and simple retrofitting
Depicted here is an underfloor heater operating in recirculated air mode with four outlets. The entrance area is heated indirectly by the intake line.
Order numbers 9022804A (1) Air Top Evo 3900 D 12V RV Standard 9022805A (2) Air Top Evo 3900 D 12V RV Comfort
Webasto’s air heaters
requirements. It can be upgraded with the new multi mode control panel to offer additional operation modes depending on individual heating requirements.
Heating products
Page header indicates which part and
Comfort Scope of Delivery (2)
product range
Multicomfort Control Panel MC04 with Automatic Altitude Adjustment Flex. Air Intake Tube 50 cm Extension Cable Harness Dosing Pump 5 m Flex. Exhaust Tube 1.1 m
Technical specifications Air Top Evo 3900* Heating power (kW) Fuel Fuel consumption (l/h) Rated voltage (V) Rated power consumption (W) Air flow against 0.5 mbar (m3/h) Dimensions L x W x H (mm) Weight (kg)
1.5 – 3.5 (3.9) Diesel 0.17 – 0.42 (0.47) 12 15 – 40 (55) 132 (139) 423 x 148 x 162 5.9
* Air Top Evo 3900 deliver the boosting power of 3900 only in combination with the new Air Top Evo multicomfort control panel.
22
23
Page indication for fast access to accessories, etc.
7
01_manuelle_Seiten_KE3.indd 7
24.07.2012 15:52:38
8
01_manuelle_Seiten_KE3.indd 8
24.07.2012 15:52:43
Introduction to autonomous camping 10
Heating products
Heating products
Which heater for what application? 12 The advantages of a RV-specific heater scope of delivery 13 Integrated heaters 14 Installation example
16
Advantages 17 Dual Top Evo
18
Air heaters 20 Installation example
22
Advantages 23 Air Top 2000 ST
24
Air Top Evo 3900
26
Air Top Evo 5500
28
Water heaters 30 Installation example
32
Advantages 33 Thermo Top C Motorcaravan
34
Additional kits for the Thermo Top C Motorcaravan
36
Thermo 90 ST
38 9
01_manuelle_Seiten_KE3.indd 9
24.07.2012 15:52:47
Introduction to autonomous camping
Innovative technology for more freedom – heating with diesel
By heating with diesel you can benefit from: ■■
24/7 availability at different fuel stations throughout the world
Live in total autonomy – heat and drive with diesel. Besides the
■■
Carrying less LPG gas bottles leads to an increase of payload
fact that you can gain more space inside the vehicle or increase
■■
Less hassle to find supplies in foreign countries
your payload when heating with diesel, it provides you with
■■
Reduced physical handling of heavy LPG gas bottles
more freedom and autonomy. Exactly what you need when you
■■
Heating whilst driving without any further expenses
are on holiday and want to relax rather than wonder where to get new gas. Diesel heating is not that new anymore to the motor home market as Webasto has been providing sophisticated solutions for years. Heating with the fuel provided by the vehicle fuel tank is the smartest way to make use of the existing fuel on board. This enables to reduce the overall gas consumption e.g. in winter by more than 80%. You can get diesel fuel anywhere nearly 24/7 whereas finding proper LPG gas supplies might end up in some annoying hassle also due to the different gas bottles and adaptors used throughout Europe.
10
01_manuelle_Seiten_KE3.indd 10
24.07.2012 15:52:58
Heating products
Webasto – market leader when it comes to diesel heating Every year, Webasto produces more than 1 million fuel fired heaters for all kinds of markets. Quality, reliability and performance have always been our top priorities. We test our systems regularly in our own climate testing chamber, exposing them to varied and extreme temperatures and weather conditions. This enables us to adapt them perfectly to your motor home needs.
11
01_manuelle_Seiten_KE3.indd 11
24.07.2012 15:53:00
Which heater for what application?
Air Top Air heaters
Dual Top Evo Integrated heaters
Thermo Top Water heaters
or
■■
Supply of warm air and hot water
■■
Designed to be installed outside
■■
■■
Precise and stepless cabin
■■
■■
Very fast heat-up phase
■■
Perfect heat output even at
Can also be connected to the existing water heater system
■■
high altitudes (Automatic Altitude ■■
Heats the driver’s cab and pre-heats the engine
Available as a complete installation kit for quick and simple retrofitting
temperature control ■■
Short heating-up times thanks to effective output
the vehicle ■■
or
Supply of heat via the air outlets in the dash–board
Adjustment)
■■
Low noise operation
Low noise operation
■■
Space-saving installation in the engine room
Which heating product fits your demands? Vehicle types
Camper
6.5 m
8m
Semi-integrated
6.5 m
8m
Top bank
6.5 m
8m
Integrated
6m
8m
Over 7.5 t
over 8 m
Dual Top Evo Air Top 2000 ST Air Top Evo 3900 Air Top Evo 5500 Thermo Top C Thermo 90 ST Use as main heater
Use as additional heater alongside existing unit (e.g. LPG gas)
Use as additional heater or water heater
12
01_manuelle_Seiten_KE3.indd 12
24.07.2012 15:53:05
The advantages of a RV-specific heater scope of delivery
Why should I choose a RV-specific scope of delivery? Having absolutely satisfied customers in the long term, that is the objective of our RV scopes of delivery. Therefore we have significant differences between the heaters and applications in the RV market compared to other markets. These differences are illustrated below: Easier to handle RV scopes of delivery
4
External temperature sensor is obligatory for RV applications
■■
Plug & Play System: Ready to install
■■
One order number for a complete kit
It is standard in all RV scopes of delivery and provides
■■
Reduction of purchasing and logistics efforts
additional advantages:
■■
New organization of kits for faster and easier
■■
Target temperature inside is reached more accurately
installation
■■
External sensor delivers application relevant data
Heating products
1
to the heater which acts according to the needs
2
Very low noise applications ■■
of RV customers by maintaining the temperature
Specific RV dosing pumps: Operate at a very low
without disturbing air flow (air re-circulation)
noise level ■■
■■
Exhaust and combustion air silencers reduce
In addition, the power consumption is reduced significantly
significantly outside noise emissions, ensuring peaceful nights for customers and their neighbours
3
Differences to Webasto heaters
5
Automatic Altitude Adjustment on Air Top Evo and Dual Top Evo heaters ■■
designed for other markets Air heaters designed for other markets start to idle when the target temperature is reached: ■■
The side-effect:
Integrated altitude sensor guarantees optimum heat output at high altitudes
■■
Automatic measurement and adjustment of heater operation at high altitudes with low air pressure and lower oxygen content
End users feel a cold air flow from the outlets, which makes them feel uncomfortable inside the vehicle ■■
The solution: RV-specific heaters are programmed differently. The idling effect is deactivated in all heaters inside the RV scopes of delivery to provide the best comfort for the end user
13
01_manuelle_Seiten_KE3.indd 13
24.07.2012 15:53:05
Integrated heaters
Webasto Dual Top Evo: The sophisticated integrated heater solution
Robust casing Precise and stepless cabin temperature control
Different winter or summer settings possible
Two air outlets provide the option to heat the vehicle from two directions
Supply of warm air and hot water in one solution
Developed for outside mounting
The Dual Top Evo standard manual control ■■
Two knobs to choose program and well-being temperature
■■
Summer mode with either hot water 40 °C or 70 °C
■■
Winter mode with air heating only or combined with hot water to 70 °C
■■
Autodrain function of boiler
■■
Additional manual or automatic antifreeze function
14
01_manuelle_Seiten_KE3.indd 14
24.07.2012 15:53:07
■■
Dual Top Evo 6
■■
Dual Top Evo 7/8 with additional
Heating products
Integrated heaters
SEE PAGE 18
electrical heating
Technical specifications: Dual Top Evo 6 Heating power (kW)
Dual Top Evo 7 1.5 – 6.0
Additional power with electrical coil (kW) Fuel Fuel consumption (l/h) Rated voltage (V) Operating voltage range (V) Rated power consumption (W) Boiler capacity (l) Air flow (m3/h) Dimensions L x W x H (mm) Weight (kg)
Dual Top Evo 8 1.5 – 6.0
1.5 – 6.0
0.6 – 1.2
1.0 – 2.0
Diesel
Diesel
Diesel
0.19 – 0.66
0.19 – 0.66
0.19 – 0.66
12
12
12
9 – 15
9 – 15
9 – 15
15 – 65
15 – 65
15 – 65
11
11
11
230
230
230
530 x 352 x 256
530 x 352 x 256
530 x 352 x 256
20
21
21
15
01_manuelle_Seiten_KE3.indd 15
24.07.2012 15:53:08
Integrated heaters Installation example
The Webasto Dual Top Evo was especially developed for outside installation
A A Warm air is heated up and distributed in the vehicle via two air outlets at the heater B The domestic water boiler is connected directly to the fresh water tank
B
E
C Exhaust pipe with silencer D Fuel lines lead to vehicle’s tank or fuel return line
D C
E Air intake silencer
16
Produktseiten_und_Infoseiten.indd 16
24.07.2012 11:57:43
Integrated heaters Advantages Heating products
How Webasto Dual Top Evo heaters work
■■
Supply of warm air and hot water
Webasto Dual Top Evo is an integrated air- and water heating
■■
Heating Power from 1.5 kW to 8 kW (with electrical coil)
system that operates efficiently and cost-effectively.
■■
Water temperature on demand: Eco water heating up to 40 °C or Boost water heating up to 70 °C
When the unit is switched on, the dosing pump feeds fuel from
Smooth blower and burner operation for low noise and
the vehicle fuel tank to the heater. Here the fuel is automatically
fuel consumption
ignited by means of a glow plug. In the combustion chamber,
■■
Precise and stepless cabin temperature control
the flame heats up the heat exchanger. The unit takes air in from
■■
Very fast heat-up phase
the outside for combustion purposes and the combusted exhaust
■■
Low noise operation
is discharged to the outside.
■■
11 liter hot water boiler for long showers
■■
Designed to be installed outside the vehicle for maximum
During heating, the integrated fan takes in the cold air from
space inside
inside of the vehicle and routes it through the unit.
Heating while driving allowed in all countries making
As the air flows through the heat exchanger, it heats up and is
hot water readily available at each stop
then distributed through the outlets back into the vehicle.
Less weight through reduced need for LPG gas bottles
The connected hot air ducting now spread the air evenly
■■
■■
■■
Heating products
The advantages of Webasto Dual Top Evo heaters
throughout the vehicle interior. A temperature sensor constantly measures the interior temperature and adapts the heating level by automatically adjusting the amount and temperature of air passing through the unit. For heating the vehicle evenly, Dual Top Evo has two outlets delivering the heated air. The advantage here is that the vehicle can be heated from two directions, guaranteeing perfect warm air distribution. All Dual Top Evo heaters have an 11-litre-capacity boiler where water is being heated up to 40 °or 70 °C. The Dual Top Evo also features a separate antifreeze mode that can be selected at the control panel and which ensures that the boiler and cabin temperatures remain above freezing point. If the water temperature falls below 6 °C, the automatic drain function ensures that water is emptied from the boiler – even if the heating system is switched off. In addition, the boiler can be drained manually directly at the control panel. On a campsite with access to electricity, Dual Top Evo versions with electrical coils can run either additionally or exclusively on electricity.
17
Produktseiten_und_Infoseiten.indd 17
24.07.2012 11:57:45
Integrated heaters Dual Top Evo
Dual Top Evo – Warm air and water The Webasto Dual Top Evo is a multimode operation system to provide heating and hot water in all seasons. It can be installed outside the vehicle to free storage space.
What‘s new on the Webasto Dual Top Evo: ■■
Higher efficiency thanks to improved motors
■■
Already certified according to ECE norm
■■
Modern, digital product documentation
■■
Extended, three-year warranty
The Dual Top Evo as well as the air intake can be positioned in the back. The heated air can be distributed directly through several outlets inside the compartment.
Extracting heating air from an enclosure like a seat box can reduce the noise coming from the heating air ventilator. Especially in vehicles with several areas a number of air outlets positioned in different spots ensure an even distribution of heated air in the living spaces.
Mounting the air intake in a central area will provide an even air circulation throughout the interior. In addition both heater outlets are used in a similar way to distribute the heated air flow evenly in the cabin.
Technical specifications: Dual Top Evo 6 Dual Top Evo 7 Dual Top Evo 8 Heating power (kW)
1.5 – 6.0
Additional power with electrical coil (kW) Fuel Fuel consumption (l/h) Rated voltage (V) Operating voltage range (V) Rated power consumption (W) Boiler capacity (l) Air flow (m3/h) Dimensions L x W x H (mm) Weight (kg)
1.5 – 6.0
1.5 – 6.0
0.6 – 1.2
1.0 – 2.0
Diesel
Diesel
Diesel
0.19 – 0.66
0.19 – 0.66
0.19 – 0.66
12
12
12
9 – 15
9 – 15
9 – 15
15 – 65
15 – 65
15 – 65
11
11
11
230
230
230
530 x 352 x 256
530 x 352 x 256
530 x 352 x 256
20
21
21
18
Produktseiten_und_Infoseiten.indd 18
24.07.2012 11:57:50
Heating products
1
Order numbers 9020868C (1) Dual Top Evo 6 STD AM 9021619B (2) Dual Top Evo 6 DP AM* 9021003B (3) Dual Top Evo 7 STD AM 9022027B (4) Dual Top Evo 7 DP AM* 9021004B (5) Dual Top Evo 8 STD AM 9022028B (6) Dual Top Evo 8 DP AM*
Dual Top Evo External Temperature Sensor
Heating products
Scopes of delivery
Dosing Pump DP40 Extension Cable Harness Dosing Pump 7 m Fuel Mecanyl Hose 5 m
2
Mounting parts
Exhaust Silencer
The Dual Top Evo can be mounted inside and outside the
Air-Intake Silencer
vehicle. Please refer to the mounting parts section for more
Kit Dual Top Rubber Bellow
information.
Air Intake Cover
SEE PAGE 74
L-Mounting Brackets Mounting Parts with Shock Absorbers 10 mm Pipe Connectors
3
Fuel extractor The connection of the heater to the fuel system depends on
Documentation (Manual / Installation Instructions) Dual Top Evo 6 (1) (2)
the vehicle. Please select the right solution for your vehicle.
Heater (Dual Top Evo 6)
SEE PAGE 62
Manual Control Panel Extension Cable Control Panel 3 m Cable Harness (Dual Top Evo 6)
4
Air distribution For the distribution of the hot air in your vehicle you need hoses, distributors and outlets. Please configure your air distribution system individually. Note: Always screw the hot air ducting to the outlets at the heater for a safe application! SEE PAGE 44
Dual Top Evo 7/Dual Top Evo 8 (3) (4) (5) (6) Heater (Dual Top Evo 7/Dual Top Evo 8) Digital Control Panel
5
Extension Cable Control Panel 3 m
Water distribution Choose the right components for each vehicle.
Cable Harness (Dual Top Evo 7/Dual Top Evo 8)
Note: Use quick adapters for all connections! SEE PAGE 66
6
Accessories (optional) For extension of your heating system you will find comfort- control elements as well as other installation and system components in the accessories section.
SEE PAGE 54
* The Diving Pump (DP) version units are specific for diving pump water systems. Other standard units are suitable for pressure pump water systems only.
19
Produktseiten_und_Infoseiten.indd 19
24.07.2012 11:58:08
Air heaters
Air Top Evo: Perfect heat even in high altitudes!
Precise electronic temperature control system maintains a constant cabin temperature through stepless modulation
Quiet operation
Continuous heating power output provides exactly the heating energy needed
Recirculated air intake
Robust composite casing
Very low electrical power and fuel consumption
High air flow output due to powerful radial blower
3 heaters in 1 with the Air Top Evo control! â–
Multi mode operation to match your individual heating power demands: ECO mode for reduced electrical power consumption by -30 % Power mode PLUS for +10 % increased heating power output (from 3,500 W to 3,900 W and from 5,000 W to 5,500 W) Ventilation mode to provide fresh and cool air to your cabins on a hot day
Automatic Altitude Adjustment â–
Available as an upgrade on all Webasto Air Top Evo heaters
20
01_manuelle_Seiten_KE3.indd 20
24.07.2012 12:30:57
■■
Air Top 2000 ST
SEE PAGE 24
■■
Air Top Evo 3900
SEE PAGE 26
■■
Air Top Evo 5500
SEE PAGE 28
Heating products
Air heaters
Technical specifications: Air Top 2000 ST Heat power (kW) Fuel Fuel consumption (l/h) Rated voltage (V) Rated power consumption (W) Air flow against 0.5 mbar (m3/h) Dimensions L x W x H (mm) Weight (kg)
Air Top Evo 3900
Air Top Evo 5500
0.9 – 2.0
1.5 – 3.5 (3.9*)
Diesel
Diesel
1.5 – 5.0 (5.5*) Diesel
0.13 – 0.27
0.17 – 0.42 (0.47*)
0.17 – 0.60 (0.66*)
12
12
12
14 – 29
15 – 40 (55*)
15 – 95 (130*)
93
132 (139*)
200 (220*)
311 x 120 x 121
423 x 148 x 162
423 x 148 x 162
2.6
5.9
5.9
* Air Top Evo models deliver the boosting power only in combination with the Air Top Evo multicomfort control panel.
21
01_manuelle_Seiten_KE3.indd 21
24.07.2012 13:37:28
Air heaters Installation example
Air heater can be installed inside or underneath the vehicle
A
B A Hot air outlet: Hot air is distributed through a ducting system
C
B Exhaust pipe C Silencer
F
D Combustion air intake E Fuel supply leads to the vehicle fuel tank or fuel return line
D E
F Fresh air intake
22
Produktseiten_und_Infoseiten.indd 22
24.07.2012 12:00:38
Air heaters Advantages Heating products
■■
How Webasto air heaters work
Optimum heat output at high altitudes thanks to integrated
When the unit is switched on, the dosing pump feeds fuel
altitude sensor (Evo range) or manual altitude switch
from the vehicle fuel tank to the heater. Here the fuel is
(Air Top 2000 ST)
automatically ignited by means of a glow plug. If combustion
■■
Heating power from 0.9 kW to 5.5 kW
does not occur immediately, the unit automatically repeats the
■■
Very compact heater for easier and faster installation
start-up procedure. In the combustion chamber, a flame is lit
■■
Smooth blower and burner operation for low noise and fuel
which heats up the heat exchanger. The unit takes air in from
consumption
the outside for combustion purposes and the combusted
Hot air is channeled and distributed through the motor home,
exhaust air is discharged to the outside.
■■
Heating products
The advantages of Webasto air heaters
ensuring a constant temperature ■■
Precise and stepless cabin temperature control
During heating, the integrated fan takes in the air to be
■■
Very fast heat-up phase
heated through the inlet and feeds it through the unit. As the
■■
Low noise operation
air flows through the heat exchanger, it heats up and is then
■■
Diesel-fueled, directly fed from the tank
distributed through the outlet.
■■
More space inside due to the possibility of outside installation
■■
Heating while driving allowed in all countries
The connected hot air pipes now spread the air evenly throughout the vehicle interior. Due to the unit’s own separation of the combustion cycle from the heat cycle, there is no impairment of the quality of the hot air. A temperature sensor constantly measures the interior temperature and adapts the heating level by automatically adjusting the amount of air passing through the unit. In this way, the temperature selected by the user is rapidly reached and maintained at a constant level. After the unit has been switched off, the combustion process is terminated in a controlled manner. For this purpose, the unit briefly goes into re-run mode to cool itself down. It is then immediately ready for restarting.
23
Produktseiten_und_Infoseiten.indd 23
24.07.2012 12:00:44
Air heaters Air Top 2000 ST
Air Top 2000 ST – quiet comfort The quiet heater – the smallest air heater on the market. It offers excellent heat output and optimal economy.
The advantages of the Air Top 2000 ST ■■
Constant cosiness thanks to an electronic thermostat
■■
Short heating-up times thanks to effective output
■■
Low operating costs
■■
Available as a complete installation kit for quick and simple retrofitting
A simple air distribution system is recommended in small recreational vehicles. Heated air outlets and intake positioned as far as possible from each other ensure that the air is distributed uniformly.
The air intake system also heats the garage it operates in. An aperture returning air to the living space is then obligatory.
In large vehicles the Air Top 2000 ST is used as an additional heater for the front section for generating pleasant temperatures in this inadequately insulated area as well.
Technical specifications: Air Top 2000 ST Heating power (kW) Fuel Fuel consumption (l/h) Rated voltage (V) Rated power consumption (W) Air flow against 0.5 mbar (m3/h) Dimensions L x W x H (mm) Weight (kg)
0.9 – 2.0 Diesel 0.13 – 0.27 12 14 – 29 93 311 x 120 x 121 2.6
24
Produktseiten_und_Infoseiten.indd 24
24.07.2012 12:00:48
Heating products
Scopes of delivery
1
Order numbers 9022802A (1) Air Top 2000 ST D 12V RV Standard 9022803A (2) Air Top 2000 ST D 12V RV Comfort
2
Mounting parts For best mounting of each heater, please refer to our Heating products
dedicated mounting accessories. SEE PAGE 74 Air Top 2000 ST External Temperature Sensor
3
Fuel extractor
Extension Dosing Pump Cable Harness 7 m
The connection of the heater to the fuel system depends on
Fuel Mecanyl Hose 5 m
the vehicle. Please select the right solution for each vehicle.
Dosing Pump DP2
SEE PAGE 62
Mounting Parts Documentation Standard Scope of Delivery (1)
4
Basic Heater
Air distribution For the distribution of the hot air in a motorhome, you need
Basic Cable Harness
hoses, distributors and outlets. Please compose the air system
Small Air Intake Silencer with Hose 30 cm
individually.
Flex. Exhaust Tube 60 cm
SEE PAGE 44
Turning Knob Control Panel Standard Exhaust Silencer
5
Accessories (optional) For extension of your heating system you find comfort-control elements as well as other installation- and system components in the accessories section. SEE PAGE 54
Comfort Scope of Delivery (2) Manual Altitude Mode Heater Cable Harness with Altitude Mode Switch Big Air Intake Silencer with Hose 50 cm Flex. Exhaust Tube 80 cm Digital Control Panel 1531 Thermo Top Exhaust Silencer
25
Produktseiten_und_Infoseiten.indd 25
24.07.2012 12:00:59
Air heaters Air Top Evo 3900
Air Top Evo 3900 – the smart multi mode heater
The advantages of the
High-output, compact and quiet, the heateris ideally suited for the most rigorous
Air Top Evo 3900
requirements. It can be upgraded with the new multi mode control panel to offer
■■
additional operation modes depending on individual heating requirements.
Constant cosiness thanks to an electronic thermostat
■■
Short heating-up times thanks to effective output
■■
Low operating costs
■■
Available as a complete installation kit for quick and simple retrofitting
■■
New organization of kit for faster and easier installation
Depicted here is an underfloor heater operating in recirculated air mode with four outlets. The entrance area is heated indirectly by the intake line.
Automatic Altitude Adjustment for best heating performance in heights.
In top-bankvehicles the upper sleeping area should be heated with a separate outlet. The same is recommended for the garage.
In vehicles consisting of several separate areas a sufficient number of outlets must be installed for a uniform distribution of heat. The air intake is at a central location in the vehicle.
Technical specifications: Air Top Evo 3900 Heating power (kW) Fuel Fuel consumption (l/h) Rated voltage (V) Rated power consumption (W) Air flow against 0.5 mbar (m3/h) Dimensions L x W x H (mm) Weight (kg)
1.5 – 3.5 (3.9*) Diesel 0.17 – 0.42 (0.47*) 12 15 – 40 (55*) 132 (139*) 423 x 148 x 162 5.9
* Air Top Evo 3900 deliver the boosting power of 3900 only in combination with the Air Top Evo multicomfort control panel.
26
Produktseiten_und_Infoseiten.indd 26
24.07.2012 12:01:03
Heating products
Scopes of delivery
1
Order numbers 9022804A (1) Air Top Evo 3900 D 12V RV Standard 9022805A (2) Air Top Evo 3900 D 12V RV Comfort
2
Mounting parts For best mounting of each heater, please refer to our Heating products
dedicated mounting accessories. SEE PAGE 74 Air Top Evo 3900 Heater with (Pressure) Altitude Sensor
3
Fuel extractor
RV Cable Harness with Integrated DP42 Cable
The connection of the heater to the fuel system depends on
External Temperature Sensor 2.5 m
the vehicle. Please select the right solution for each vehicle.
Fuel Mecanyl Hose 5 m
SEE PAGE 62
Air-Intake Silencer Air Top Evo Dosing Pump DP42 Exhaust Silencer
4
Mounting Parts
Air distribution For the distribution of the hot air in a motorhome, you need
Documentation
hoses, distributors and outlets. Please compose the air system
Standard Scope of Delivery (1)
individually.
Turning Knob Control Panel
SEE PAGE 44
Flex. Air Intake Tube 30 cm Extension Cable Harness Dosing Pump 3 m Flex. Exhaust Tube 80 cm
5
Accessories (optional) For extension of your heating system you find comfort-control elements as well as other installation- and system components in the accessories section. SEE PAGE 54
Comfort Scope of Delivery (2) Multicomfort Control Panel MC04 with Automatic Altitude Adjustment Flex. Air Intake Tube 50 cm Extension Cable Harness Dosing Pump 5 m Flex. Exhaust Tube 1.1 m
27
Produktseiten_und_Infoseiten.indd 27
24.07.2012 12:01:23
Air heaters Air Top Evo 5500
Air Top Evo 5500 – for extreme conditions Extremely powerful, compact and quiet, this heater ensures a comfortable climate for larger motorhomes even under the harshest conditions and satisfies the most
The advantages of the Air Top Evo 5500 ■■
demanding requirements. It can be upgraded with the new multi mode control panel
Constant cosiness thanks to an electronic thermostat
to offer additional operation modes depending on individual heating requirements. ■■
Short heating-up times thanks to effective output
■■
Low operating costs
■■
Available as a complete installation kit for quick and simple retrofitting
Automatic Altitude Adjustment Depicted here is an underfloor heater operating in recirculated air mode with four outlets. The entrance area is heated indirectly by the intake line.
for best heating performance in heights.
In top-bank vehicles the upper sleeping area should be heated with a separate outlet. The same is recommended for the garage.
In vehicles consisting of several separate areas a sufficient number of outlets must be installed for a uniform distribution of heat. The air intake is at a central location in the vehicle.
Technical specifications: Air Top Evo 5500 Heating power (kW) Fuel Fuel consumption (l/h) Rated voltage (V) Rated power consumption (W) Air flow against 0.5 mbar (m3/h) Dimensions L x W x H (mm) Weight (kg)
1.5 – 5.0 (5.5*) Diesel 0.17 – 0.60 (0.66*) 12 15 – 95 (130*) 200 (220*) 423 x 148 x 162 5.9
* Air Top Evo 5500 deliver the boosting power of 5500 only in combination with the Air Top Evo multicomfort control panel.
28
Produktseiten_und_Infoseiten.indd 28
24.07.2012 12:18:15
Heating products
Scopes of delivery
1
Order numbers 9022806A (1) Air Top Evo 5500 D 12V RV Standard 9022807A (2) Air Top Evo 5500 D 12V RV Comfort
2
Mounting parts For best mounting of each heater, please refer to our Heating products
dedicated mounting accessories. SEE PAGE 74 Air Top Evo 5500 Heater with (Pressure) Altitude Sensor
3
Fuel extractor
RV Cable Harness with Integrated DP42 Cable
The connection of the heater to the fuel system depends on
External Temperature Sensor 2.5 m
the vehicle. Please select the right solution for each vehicle.
Fuel Mecanyl Hose 5 m
SEE PAGE 62
Air-Intake Silencer Air Top Evo Exhaust Silencer Dosing Pump DP42
4
Mounting Parts
Air distribution For the distribution of the hot air in a motorhome, you need
Documentation
hoses, distributors and outlets. Please compose the air system
Standard Scope of Delivery (1)
individually.
Turning Knob Control Panel
SEE PAGE 44
Flex. Air Intake Tube 30 cm Extension Cable Harness Dosing Pump 3 m Flex. Exhaust Tube 80 cm
5
Accessories (optional) For extension of your heating system you find comfort-control elements as well as other installation- and system components in the accessories section. SEE PAGE 54
Comfort Scope of Delivery (2) Multicomfort Control Panel MC04 with Automatic Altitude Adjustment Flex. Air Intake Tube 50 cm Extension Cable Harness Dosing Pump 5 m Flex. Exhaust Tube 1.1 m
29
Produktseiten_und_Infoseiten.indd 29
24.07.2012 12:18:40
Water heaters
Thermo Top C Motorcaravan: The popular parking heater adapted to RV needs
Automatic overheat protection
Space-saving installation in the engine room
Even distribution of warmth by radiators or blowers Compact design
Low fuel consumption
NEW Greater comfort with our innovative Webasto Thermo Call App. Run your water or air heater easily with a smartphone or android.
30
01_manuelle_Seiten_KE3.indd 30
24.07.2012 13:33:51
Water heaters
Thermo Top C Motorcaravan
SEE PAGE 34
■■
Thermo 90 ST
SEE PAGE 38
Heating products
■■
Technical specifications: Thermo Top C Motorcaravan Heating power (kW) Fuel Fuel consumption (l/h) Rated voltage (V) Operating voltage range (V) Rated power consumption (W) Dimensions L x W x H (mm) Weight (kg)
Thermo 90 ST
2.5 – 5.2
1.8 – 7.6 (9.1*)
Diesel
Diesel
0.30 – 0.61
0.22 – 1.04 (1.27*)
12
12
10.5 – 15
10 – 15
18 – 42
37 – 83 (90*)
214 x 106 x 168
355 x 133 x 232
2.9
4.8
* Boost Mode
31
01_manuelle_Seiten_KE3.indd 31
24.07.2012 13:33:52
Water heaters Installation example
The water heater can be installed in the engine compartment to save space
A Back-pressure valve C
B Combustion air intake
The Thermo Top C Motorcaravan can also be integrated into the existing water heating system.
B
C Intake silencer D Water pump and water input
A H
E Exhaust pipe F Fuel pipe to vehicle fuel tank or to fuel return pipe G Exhaust silencer
E D
F G
H Hot water output
32
Produktseiten_und_Infoseiten.indd 32
24.07.2012 12:22:36
Water heaters Advantages Heating products
How Webasto water heaters work
Supply of warmth via the air outlets in the dash board
When the unit is switched on, the dosing pump feeds fuel
(Thermo Top C Motorcaravan)
from the vehicle fuel tank to the heater. Here the fuel is
■■
Cabin heating and optional pre-heating of the engine
automatically ignited by means of a glow plug. If combustion
■■
Heating power up to 5.2 kW or up to 9 kW
does not occur immediately, the unit automatically repeats the
■■
Less emissions due to engine pre-heating
start-up procedure. In the combustion chamber, a flame is lit
■■
Very fast heat-up phase
which heats up the heat exchanger. The unit takes air in from
■■
Quiet-running, low noise operation
the outside for combustion purposes and the combusted
■■
Diesel-fueled, directly fed from the tank
exhaust air is discharged to the outside.
■■
During heating, an internal circulation pump feeds the water glycol mixture through the unit. As the water glycol mixture flows through the heat exchanger, it heats up. In the connected
Heating products
The advantages of a Webasto water heater
water circulation system, heat exchangers then transfer the energy to the interior and the engine. Once the vehicle interior or engine has warmed up, the heat requirement is reduced and the water temperature continues to rise. At a pre-set temperature threshold, the unit reduces output at this moment or goes into standby mode. The heating procedure automatically restarts when the water temperature drops below a certain level. The unit thus adapts the heat output automatically to the heat requirement. After the unit has been switched off, the combustion process is terminated in a controlled manner. For this purpose, the unit briefly goes into re-run mode to cool itself down. It is then immediately ready for restarting.
33
Produktseiten_und_Infoseiten.indd 33
24.07.2012 12:22:43
Water heaters Thermo Top C Motorcaravan
Thermo Top C Motorcaravan The Thermo Top C Motorcaravan is the combination of the popular Webasto parking heater adapted to the specific needs of RV enthusiasts. It allows unlimited heating and offers the double function of heating the cabin and preheating the engine.
The advantages of the Thermo Top C Motorcaravan ■■
Heating power up to 5.2 kW
■■
More comfort in the front of the vehicle thanks to warmth
The switch is turned to the symbol for preheating the engine (and the cabin): The water circuit is heated up to a state which opens the thermostat valve. The engine is heated up by the hot water. The effect can even be increased by reducing the air outlets to a minimum.
supplied via the air outlets in the dash board ■■
Cabin heating and optional pre-heating of the engine
■■
Very fast heat-up phase
■■
Low noise operation
The switch is turned to the symbol cabin heating only: The hot water circulates in the vehicle’s water circuit, thus heating up the cabin. The circuit only heats up to a point that the valve is not opened. All available heat is transferred via the dashboard to the driver’s cabin.
Technical specifications: Thermo Top C Motorcaravan Heating power (kW) Fuel Fuel consumption (l/h) Rated voltage (V) Operating voltage range (V) Rated power consumption (W) Dimensions L x W x H (mm) Weight (kg)
2.5 – 5.2 Diesel 0.30 – 0.61 12 10.5 – 15 18 – 42 214 x 106 x 168 2.9
34
Produktseiten_und_Infoseiten.indd 34
24.07.2012 12:22:48
Heating products
Scopes of delivery
1
Order numbers 9015824A (1) Thermo Top C Motorcaravan D 12V RV Basic In order to receive a complete application, please choose in addition to the Basic scope of delivery, one of the
Heating products
vehicle specific kits explained on the following page. 9008069C (2) Thermo Top C Motorcaravan D 12V RV Standard The Standard scope of delivery already includes parts for a Fiat Ducato chassis application. 9010486C (3) Thermo Top C Motorcaravan D 12V RV Mercedes The Mercedes scope of delivery already includes parts for fitting the heater to the Mercedes chassis. Thermo Top C Motorcaravan Heater (Thermo Top C Motorcaravan)
2
Cable Harness
Additional kits for basic scope of delivery In order to receive a complete application, please choose in
Dosing Pump DP2
addition to the Basic scope of delivery, one of the vehicle
Flex. Exhaust Tube with Exhaust Silencer
specific kits explained on the following page.
Mounting Parts
SEE PAGE 36
Documentation Circulating pump 4847 Digital Control Panel 1530 Toggle Switch
3
Mounting parts For best mounting of each heater, please refer to our
Basic Scope of Delivery (1)
dedicated mounting accessories.
Special vehicle kits have to be ordered in addition to above scope of delivery.
SEE PAGE 74
Standard Scope of Delivery (2) Mounting parts coolant circle integration Air-intake silencer Installation instructions Standard Fuel extractor T-piece
4
Accessories (optional) For extension of your heater system you find comfort control
Mounting bracket Standard
elements as well as other installation and system components
Back-pressure valve + thermostat
in the accessories section.
Mercedes Scope of Delivery (3)
SEE PAGE 54
Mounting parts coolant circle integration Air-intake silencer Installation instructions Mercedes Sprinter Fuel extractor T-piece Mounting bracket Mercedes Sprinter Back-pressure valve + thermostat
35
Produktseiten_und_Infoseiten.indd 35
24.07.2012 12:22:55
Water heaters Additional kits for the Thermo Top C Motorcaravan
In addition to the Thermo Top C Motorcaravan basic scope of delivery, you need to choose one of the following kits depending on the vehicle for a complete application.
Fiat Ducato Scopes of delivery
Order numbers
Installation Kit Fiat Ducato 2.3L
9015693F
Mounting parts coolant circle integration
Thermo Top C Motorcaravan kit D 12V RV
Air-intake silencer
Fiat Ducato 2.3L
Installation instructions Fiat Ducato Fuel extractor T-piece Mounting bracket Fiat Ducato Back-pressure valve + thermostat Installation Kit Fiat Ducato 3.0L
9016330C
Mounting parts coolant circle integration
Thermo Top C Motorcaravan kit D 12V RV
Air-intake silencer
Fiat Ducato 3.0L
Installation instructions Fiat Ducato Fuel extractor T-piece Mounting bracket Fiat Ducato Back-pressure valve + thermostat
Ford Transit Scopes of delivery
Order numbers
Installation Kit Ford Transit Front Drive
9015705B
Mounting parts coolant circle integration
Thermo Top C Motorcaravan kit D 12V RV
Air-intake silencer
Ford Transit Front
Installation instructions Ford Transit Fuel extractor T-piece Mounting bracket Ford Transit Back-pressure valve + thermostat Installation Kit Ford Transit Rear Drive
9016212B
Mounting parts coolant circle integration
Thermo Top C Motorcaravan kit D 12V RV
Air-intake silencer
Ford Transit Back
Installation instructions Ford Transit Fuel extractor T-piece Mounting bracket Ford Transit Back-pressure valve + thermostat
36
01_manuelle_Seiten_KE3.indd 36
23.07.2012 13:22:48
Water heaters Additional kits for the Thermo Top C Motorcaravan
Mercedes Scopes of delivery
Order numbers
Installation Kit Mercedes Sprinter
9016207A
Mounting parts coolant circle integration
Thermo Top C Motorcaravan kit D 12V RV
Air-intake silencer
Mercedes Sprinter
Heating products
Installation instructions MB Sprinter Fuel extractor T-piece Mounting bracket Mercedes Sprinter Back-pressure valve + thermostat
Renault Scopes of delivery
Order numbers
Installation Kit Renault Master
9016321A
Mounting parts coolant circle integration
Thermo Top C Motorcaravan kit D 12V RV
Air-intake silencer
Renault Master
Installation instructions Renault Master Fuel extractor T-piece Mounting bracket Renault Master Back-pressure valve + thermostat
Example of a vehicle-specific kit: Renault Master
Iveco Scopes of delivery
Order numbers
Installation Kit Iveco Daily
9016323B
Mounting parts coolant circle integration
Thermo Top C Motorcaravan kit D 12V RV
Air-intake silencer
Iveco Daily
Installation instructions Iveco Daily Fuel extractor T-piece Mounting bracket Iveco Daily Back-pressure valve + thermostat
37
01_manuelle_Seiten_KE3.indd 37
23.07.2012 13:22:51
Water heaters Thermo 90 ST
Thermo 90 ST The powerful heater with heating performances of 9 kW and sophisticated control logic surprises with compact dimensions and low weight.
The advantages of the Thermo 90 ST ■■
Engine pre-heating and passenger compartment heating in medium- to-large vehicles
■■
High operational readiness of vehicles even at low temperatures
When several convectors are applied, a parallel distribution should be chosen. That way you ensure that even the last convector is still performing perfectly.
Technical specifications: Thermo 90 ST Heating power (kW) Fuel Fuel consumption (l/h) Rated voltage (V) Operating voltage range (V) Rated power consumption (W) Dimensions L x W x H (mm) Weight (kg)
1.8 – 7.6 (9.1*) Diesel 0.22 – 1.04 (1.27*) 12 10 – 15 37 – 83 (90*) 355 x 133 x 232 4.8
* Boost Mode
38
Produktseiten_und_Infoseiten.indd 38
24.07.2012 12:23:15
Heating products
Scopes of delivery
1
Order numbers 9007622A (1) Thermo 90 ST Diesel 12V Standard
2
Water system For distribution and conversion of heat within the vehicle, you need additional pipes, valves etc.
3
Heating products
SEE PAGE 66
Accessories (optional) For extension of your heater system you find comfort control elements as well as other installation and system components in the accessories section.
Thermo 90 ST
SEE PAGE 54
Basic Heater Dosing pump DP30 Circulating pump 4846 Wiring harness with fuse holder Tank extracting device with fuel line Exhaust system with exhaust silencer Air intake silencer Water hoses Heater bracket Installation material
39
Produktseiten_und_Infoseiten.indd 39
24.07.2012 12:23:21
40
01_manuelle_Seiten_KE3.indd 40
23.07.2012 13:48:44
Hot air ducting 42
Heating accessories
Accessories for heating systems
Control elements 54 Air combustion and exhaust 58 Fuel supply 62 Water system and circulation pumps 66 Mounting parts 74 Electronics and diagnostics 81
41
01_manuelle_Seiten_KE3.indd 41
23.07.2012 13:48:49
Hot air ducting
Webasto offers the whole range for professional air ducting in recreational vehicles. High quality components combined with high flexibility to fit any application, this is what the Hot Air Ducting System (HADS) stands for! The advantages: ■■
Full range of mounting parts needed for any application
■■
Coloured air outlets, black, white, grey and brown fitting to any interior
■■
Fast mounting without screws possible
■■
Direct mounting on the wall possible (screws not visible in vehicle)
■■
Same design for the air outlets 60 mm and 90 mm
■■
Fast and easy installation, also in small spaces
■■
High flexibility with new reduction parts diameter 90/80 and 90/60
All parts of the HADS system are identified with in the following pages. SEE PAGE 46
More features: ■■
High temperature resistance from -40 °C up to +140 °C
■■
PA6.6 GF30 glass fibre reinforced synthetic material
■■
Multiple combination possibilities to suit any application
Webasto is not liable for applications made with non-Webasto air ducting parts, especially for parts not guaranteeing high temperature resistance.
42
01_manuelle_Seiten_KE3.indd 42
23.07.2012 13:48:58
Hot air ducting
Air ducting combination possibilities: Heaters
Ducting
Ducting parts
Ø
Ø
Ø
80
80
90
90
90
60
60
Ducting isolated 90
Ducting
90
Ø
60
Ø
90
90
90
60
60
60
T-Parts
Outlets Ø
80
80
90 60
T-Parts for outlets
Ducting
Outlet 45°
80 Ø
Ø
90
Ø
Ø
Ø
Dual Top Evo 80
90
90
90
90
90
Ø
90
Air Top Evo
90
60
60
Air Top 2000 ST
60
Ø
90
90
90
60
60
60
60
Connectors
60
60
60
90
90
Ducting
60
90 80 Y-pieces
Ø
60
60
90 60
Ducting
Outlet closeable
Ø
90
90
60
60 Muffles
80
Outlet 90°
Ø
Junctions
Ø
90 60
Ø
60
Ø
60
90
Y-pieces
Ø
90
Ducting
90
Ducting
Ø
90
Reducers
Elbows
Ø
80 60
Ducting
Ø
90
Heating accessories
80
Endcaps
Ø
80
90
60
60 Wall pipe adapters
43
01_manuelle_Seiten_KE3.indd 43
23.07.2012 13:49:11
Air Top Evo
Dual Top Evo
Air intake
Air Top 2000 ST
Hot air ducting
n
n
n
Part no.
Louvre plate W = 170, L = 190, air return entry aluminium
128228
Screen for heaters suction and exit D = 60
67492A
n
D = 90
n
89141A
synthetic material
Protective screen D = 60, for heater suction side rubber
n
84937A
n
31290B
n
29848F
Air inlet adapter if combustion air suction pipe extension is used, to be mounted in the heater along with 29848F, only for Air Top 2000
Heating air inlet and discharge nozzle only for Air Top 2000
44
EN_02_Heating_Accessories.indb 44
24.07.2012 13:42:37
Hot air ducting
Air Top Evo
Dual Top Evo
Air Top 2000 ST
Heating accessories
n
n
1311884A
Di = 80, APK, black, logo (per m)
n
n
1311885A
Di = 90, APK, black, logo (per m)
n
n
1311886A
Ducting
Part no.
Flexible pipe n
Di = 60, APK, black, logo (per m)
n
Di = 55, APK, black, logo (25 m roll)
n
Di = 60, APK, black, logo (25 m roll)
n
1311862A
1311891B n
n
1311892B
Di = 80, APK, black, logo (25 m roll)
n
n
1311893B
Di = 90, APK, black, logo (25 m roll)
n
n
Di = 55, PAPK, grey, logo (per m)
n
Di = 60, PAPK, grey, logo (per m)
n
1311894B 1311895A
n
n
1311897A
Di = 80, PAPK, grey, logo (per m)
n
n
1311899A
Di = 90, PAPK, grey, logo (per m)
n
n
1311901A
n
n
1311898B
Di = 80, PAPK, grey, logo (25 m roll)
n
n
1311900B
Di = 90, PAPK, grey, logo (25 m roll)
n
n
1311902B
Di = 80
n
n
9021059D
Di = 90
n
n
9021082D
Di = 55, PAPK, grey, logo (25 m roll)
n
Di = 60, PAPK, grey, logo (25 m roll)
n
1311896B
Heating accessories
Di
Di = 55, APK, black, logo (per m)
Insulated hoses
Di
PAK, L = 12 m roll fitted with a 10 mm EPDM insulation to minimize heat losses, saves up to 150 W heating energy per 1 m hose length
Hose specification APK: Aluminium, Paper, Plastic – black, with white Webasto logo PAK: Paper, Aluminium, Plastic – black, without logo PAPK: Paper, Aluminium, Paper, Plastic – grey, with red and blue Webasto logo, extra strong 4 layer design AA: Aluminium, Aluminium – silver
45
EN_02_Heating_Accessories.indb 45
24.07.2012 13:42:38
Dual Top Evo
Distributor
Air Top Evo
Air Top 2000 ST
Hot air ducting
n
n
100548
n
9009262B
1312124B
Part no.
Y-piece Da
Da = 55
Da
Da
429627
n
Da = 80 synthetic material
Y-piece D2a
D2a
D2a = 55, to be used in the secondary flow only!
n
D2a = 60
n
495689
D1a = 80, synthetic material
D1a
Y-piece D1a = 60, D2a = 60
n
n
D1a = 90, D2a = 80
n
n
n
91000A
D1a = 90, D2a = 90
n
n
9009261D
n
n
9009266C
n
n
9009265C
n
n
9009268B
n
n
9009267B
n
n
9009319D
n
n
9009271D
n
n
9009264B
n
n
9009263B
synthetic material
T-Piece Da Da
Da = 60
n
Da = 90 L = 110, synthetic material
L
Da
T-Piece with thread 60, 60, 60
n
90, 60, 90 synthetic material
End Cap D = 60
n
D = 90 synthetic material
D2a D1a
Junction fitting D1a
D1a = 60, L = 146
n
D1a = 90, L = 185 D2a = 60, synthetic material L
Hot air elbow, rotating Da = 60, L = 133
n
29849A
n
101377
Fitting (intake) Da = 55, Di = 57, L = 32, for part no. 29849A
Di
46
EN_02_Heating_Accessories.indb 46
24.07.2012 13:42:45
Hot air ducting
Dual Top Evo
Distributor
Air Top Evo
Air Top 2000 ST
Heating accessories
Part no.
Elbow 90° D1a = 79, D2i = 80.5, L1 = 115, L2 = 120
D3a
L
172
60 D1a
128503
D2a = 60, D3a = 60, L = 350, to be used in the secondary flow only!
n
252727
D2a = 80, D3a = 60, L = 350
n
252778
D2a = 80, D3a = 80, L = 370
n
252786
Junction fitting
D1a = 80, galvanized steel
Distributor with remote control flap valve Da = 55, L = 95
n
Da = 80, L = 124
n
n
n
101374 100567
L = 850
n
n
n
107812
L = 1500
n
n
n
108932
n
n
n
109006
n
n
n
1310915A
synthetic material
Control cable
Heating accessories
D2a 60
45
n
for part no. 101374, 100567 synthetic material
L
Bracket for part no. 107812, 108932 synthetic material
Console for part no. 107821, 108932
Distributor with control flap
Di
Da = 60
n
Da = 90 Di Di
n
n
9009642A
n
n
9009641A
n
n
9008255A
synthetic material
Control device for distributor bowden cable, 2 m long for part no. 9009641A, 9009642A synthetic material
n
47
EN_02_Heating_Accessories.indb 47
24.07.2012 13:42:49
Dual Top Evo
Adaptors
Air Top Evo
Air Top 2000 ST
Hot air ducting
Part no.
Adapter for heater connection D1a
D1a = 75, D2a = 60
n
D1a = 90, D2a = 80 D2a
82378A
n n
n
D1a = 90, D2a = 80, L = 45
n
n
D1a = 80, D2a = 55, L = 82, to be used in the secondary flow only!
n
89111B
L = 40, synthetic material L
Reducer for air hose D1a = 60, D2a = 55, L = 35 D1a
D2a
29852A
n
89075A 495654
synthetic material
L
Hose connector
Da L
Da = 55, L = 55
n
n
Da = 60, L = 50
n
n
n
9009258C
495638
Da = 80, L = 75
n
n
495646
Da = 90, L = 50
n
n
9009259C
Da = 80
n
n
9009270B
Da = 60
n
n
9011011C
n
n
9009260C
n
n
9009249C
n
n
9009250C
synthetic material Reduction adapter for molds Da
Di
Di = 90, synthetic material
Elbow 90° D = 90, synthetic material
Wall feed-through Da
Da = 60
n
Da = 90 synthetic material
Adaptor ring
Di
Di = 55, Da = 60
n
Di = 70, Da = 80
Da
n
92971A
n
366153
B = 17, aluminium, for part no. 1311639A + 92966B B
Reducer pipe D1a = 80, D2a = 60 to be used in secondary flow only!
n
n
n
252565
Wall pipe D1a = 87, D2a = 55 D1a = 110, D2a = 80
n
n
492884
n
495425
48
EN_02_Heating_Accessories.indb 48
24.07.2012 13:42:55
Air Top 2000 ST
Air Top Evo
Dual Top Evo
Hot air ducting
D = 60, black
n
n
n
9012300A
D = 60, white
n
n
n
9012301A
D = 60, grey
n
n
n
9012302A
D = 60, brown
n
n
n
9014998A
D = 90, black
n
n
9012291A
D = 90, white
n
n
9012292A
D = 90, grey
n
n
9012293A
Outlets
Part no.
Air outlet, closeable
Air outlet, 90° D = 60, black
n
n
n
9012297A
D = 60, white
n
n
n
9012298A
D = 60, grey
n
n
n
9012299A
D = 60, brown
n
n
n
9015003A
D = 90, black
n
n
9012288A
D = 90, white
n
n
9012289A
D = 90, grey
n
n
9012290A
Heating accessories
L = 30, synthetic material, bag with wall feed through, to be used in secondary flow only
L = 30, synthetic material, bag with wall feed through
Air outlet, 45° D = 60, black
n
n
n
9012294A
D = 60, white
n
n
n
9012295A
D = 60, grey
n
n
n
9012296A
D = 60, brown
n
n
n
9015000A
D = 90, black
n
n
9012285A
D = 90, white
n
n
9012286A
D = 90, grey
n
n
9012287A
n
n
9009239B
n
n
9009240B
L = 30, synthetic material, bag with wall feed through
Hose connector for above threaded air outlets D = 60 D = 90
n
L = 30, synthetic material
49
EN_02_Heating_Accessories.indb 49
24.07.2012 13:43:03
Hot air ducting
Dual Top Evo
Outlets
Air Top Evo
Air Top 2000 ST
Heating accessories
Part no.
Air outlet, closeable D1a
D1a = 55
1311639A
n
D1a = 70
n
92966B
n
398551
n
264091
D2a = 100, L = 65, synthetic material, to be used in the secondary flow only! D2a
L
Air outlet D1a = 60, D2a = 92
n
D1a = 80, D2a = 120 synthetic material, rotating
Air outlet D1a = 55, D2a = 87
101625
n
D1a = 80, D2a = 110
n
107976
L = 65, 90°, insert grid, straight, rotating
Air outlet D1a = 55, D2a = 87
107836
n
D1a = 80, D2a = 110
n
107984
n
91569C
n
n
87389A
n
n
492299
L = 65, 45°, insert grid, straight, rotating
Air outlet D1a = 90, D2a = 120, L = 65, 45°
Air outlet flat D1a = 60, D2a = 92, L = 65
Demist nozzle D = 55
50
EN_02_Heating_Accessories.indb 50
24.07.2012 13:43:06
Dual Top Evo
Silencer
Air Top Evo
Hot air ducting
n
n
9026691A
n
n
67789A
Part no.
Air ducting silencer Da
Di = 90, Da = 122, L = 317, synthetic material
300 Di
Di = 90, L = 640, L = 100, bitumen – aluminium – synthetic material
Dual Top Evo specific air accessories
Part no. Rubber bellow Kit incl. hose connector and cable binder
n
9018647C
n
1314904A
Heating accessories
Air ducting silencer
Air intake cover D = 60
D
51
EN_02_Heating_Accessories.indb 51
24.07.2012 13:43:09
Hot air ducting Air flow resistance calculation
In order to ensure a correct application with correct air ducting system, a continuous main line with openings that cannot be closed must be ensured. When branches are used, the lines branching off the main line are not taken into account. As a result, the branches can also be designed in a way to be closed. The following table lists several air ducting parts. The sum of resistance points must not exceed the maximum number of resistance points for each air heating model.
Air Top 2000 ST (325 P)
Air Top Evo 3900 (550 P) / Air Top Evo 5500 (375 P)
50 / 60 mm inlet
80 / 90 mm inlet
Dim. in mm
Id.
Dim. in mm
Points
Id.
60
24
67492A
90
65
89141A
Flexible tubing per meter
55
30
1311862A
80
27
1311885A
60
27
1311884A
90
25
1311886A
Elbow in flexible tube
55
10
1311862A
80
7
1311885A
60
8
1311884A
90
6
1311886A
60 > 55
27
29852A
90 > 60
211
9011011C
–
–
–
90 >80
45
9009270B
Warm air manifold
60
90
29849A
–
–
–
Hose connector
55
12
495638
80
5
495646
60
10
9009258C
90
5
9009259C
–
–
–
80
50
128503
–
–
–
90
77
9009260C
Reducing adapter
Elbow in flexible tube
D2a
Points
Intake grill / grille
D1a
Branch
60 / 60 / 60
9
9009264B
90 / 60 / 90
8
9009263B
D1a
Branch
60 / 60 / 60
21
9009264B
80 / 80 / 80
50
252786
D1a
L D2a D1a
L
Y-piece
–
–
–
80 / 55 / 55
230
495689
–
–
–
80 / 60 / 60
201
9009262B
–
–
–
90 / 80 / 80
50
–
–
–
–
90 / 90 / 90
42
9009261C
52
EN_02_Heating_Accessories.indb 52
24.07.2012 13:43:23
Hot air ducting Air flow resistance calculation
Air Top 2000 ST (325 P)
Air Top Evo 3900 (550 P) / Air Top Evo 5500 (375 P)
50 / 60 mm inlet
80 / 90 mm inlet
Di
Points
Id.
Dim. in mm
Points
Id.
60 / 60 / 60
13
9009266C
90 / 90 / 90
13
9009265C
T-piece
60 / 60 / 60
63
9009266C
90 / 90 / 90
61
9009265C
Distributor with control valve
60 / 60 / 60
20
101374
70
70
100567
55 / 55 / 55
19
9009642A
90 / 90 / 90
21
9009641A
Threaded T-piece
60 / 60 / 60
8
9009268B
90 / 60 / 90
11
9009267B
Heating accessories
Dim. in mm T-piece
Di Di
Threaded T-piece
60 / 60 / 60
36
9009268B
90 / 60 / 90
254
9009267B
–
–
–
90 / 60 / 90
254
9009267B
Spherical heat outlet
60
24
938551
80
150
264091
Closeable air outlet
–
–
9012300A
–
–
9012291A
–
–
9012301A
–
–
9012292A
–
–
9012302A
–
–
9012293A
60
59
+9009239B
90
50
+9009240B
–
–
9012294A
–
–
9012285A
–
–
9012295A
–
–
9012286A
Ø 60
–
9012296A
Ø 90
–
9012287A
45°
139
+9009239B
45°
134
+9009240B
Outlet
Outlet
Wall socket
–
–
9012297A
Ø 80, 90°
40
107976
–
–
9012298A
Ø 90, 90°
33
9012288A
Ø 60
–
9012299A
Ø 90, 90°
33
9012289A
90°
35
+9009239B
Ø 90, 90°
33
9012290A
–
–
–
Ø 90, 90°
33
+9009240B
60
10
9009249C
80
12
495425
–
–
+9009239B
90
12
9009250C
–
–
–
–
–
+9009240B
53
EN_02_Heating_Accessories.indb 53
24.07.2012 13:43:29
Dual Top Evo
Thermo Top C
Air Top Evo
Air Top 2000 ST
Control elements
Part no.
Dual Top standard control possible selection of various heating modes for domestic water and air heating, boiler drainage and anti-freeze functions
n
1310749B
Comes as standard with Dual Top Evo 7 and 8. All functions of the manual control plus electric heater activation, programmable timer and remote activation and control.
n
1310746E
Control element incl. operating manual for Dual Top Evo 6
n
9021150B
Dual Top digital control
Air Top Evo control –– to be used only in combination with Webasto Air Top Evo heaters –– multi mode operation to match your individual heating power demands
n
1313210B
n
82819B
n
9022779A
ECO mode for reduced electrical power consumption Power mode PLUS for +10% increased heating power output (from 3,500 W to 3,900 W and from 5,000 W to 5,500 W) Ventilation mode to provide fresh and cool air to your cabins on a hot day Air Top standard control element standard control element, (1)
n
standard control element, (1), for Evo heaters (AAA) panel with ventilation switch, (2), for ST heaters, for part no. 82891B
n
additional adapter cable harness for Evo heaters
n
92240A
n
1313908A
n
88206A
Combi timer 1531 12 V –– three programmable pre-set times –– continuous heating possible
n
Thermo Top digital timer 1530 12 V, red display –– three programmable pre-set times –– installation dimensions (L x W): 53 x 46 mm –– continuous heating possible Extension wiring harness, L = 1.8 m
n
n
35968B
n
n
70813B
n
n
7100350A
Thermo Call TC3 and Thermo Call App Thermo Call (incl. receiver) Innovative control device via App, downloadable for iPhone and Android.
54
EN_02_Heating_Accessories.indb 54
24.07.2012 13:44:06
Control elements
Dual Top Evo
Thermo Top C
Air Top Evo
Air Top 2000 ST
Heating accessories
Part no.
Telestart T91 Holiday RV 12 V –– range remote control 1,000 m –– feedback signal –– smallest remote control on the market –– permanent heating possible
n
n
9018150A
Adhesive window antenna, for T91
n
9013619B
Receiver T91, with response
n
9015119C
Y-adapter wiring harness, for T91, clock and wiring harness of heater unit
n
9007267A
Ventilation line, (bag)
n
9001558A
n
1314635A
Transmitter T91, with response (incl. battery)
n
1314636A
Battery, 3V lithium, (bag) 1 piece
n
9014840A
Battery compartment cover
n
9016157A
Receiver T91, with response
n
9013799A
Ventilation line, (bag)
n
9001558A
n
1301122C
n
84587A
with 1 transmitter, return signal and Y-adapter, for upgrading units with digital timers Single Items:
Heating accessories
Telestart Set T91
Digital timer 1533 12 V heating time 1 h, three programmable pre-set times
Switch summer/winter change-over contact 2.8 mm bag with blade terminal plug and sleeves
Ventilation/heating switch change-over contact 2.8 mm
84586A
n
Switch change-over contact, without label 2.8 mm without accessories
n
n
n
n
84142A
Switch change-over contact, for Thermo Top C Motorcaravan bag with adapter wiring harness
n
9011485B
55
EN_02_Heating_Accessories.indb 55
24.07.2012 13:44:36
Air Top Evo
Thermo Top C
n
n
n
n
n
474630
n
n
476404
n
n
475866
n
n
92240A
n
n
82422B
Dual Top Evo
Air Top 2000 ST
Control elements
Part no.
Push button switch (green) 12 V, 2.8 mm
15733A
Mounting kit (frame) for digital timer 1531
60
120
Mounting kit (digital timer) for digital timer 1531
Mounting case for digital timer 1531
Panel with ventilation switch panel with ventilation switch, for part no. 82891B
Panel panel, for part no. 82891B
56
EN_02_Heating_Accessories.indb 56
24.07.2012 13:44:38
Control elements
Dual Top Evo
Thermo Top C
Air Top Evo
Air Top 2000 ST
Heating accessories
Part no.
Y-adapter wiring harness Telestart digital timer 1533 connection
n
9010325B
n
25011C
n
70947A
mechanic, change-over for vehicle fans
Room Thermostat control thermostat, change-over with on/off switch
Heating accessories
Room Thermostat
Temperature sensor external, L = 2.5 m
n
n
9014694A
n
n
9005004B
Temperature sensor external, L = 5 m
Lid with hole n
29718B
57
EN_02_Heating_Accessories.indb 57
24.07.2012 13:44:40
Air combustion and exhaust
Dual Top Evo
Thermo 90 ST
Thermo Top C
Air combustion
Air Top Evo
Air Top 2000 ST
Heating accessories
Part no.
Flexible pipe Di = 22
n
Di = 25 Di
466115
n
91562A
n
Di = 55
n
n
n
441376
Di = 80
n
n
n
39851
PAK, (per m) Air intake silencer
Di
45
200
Di = 22 bag with mounting parts
1313514A
n
410
Air intake silencer bag with mounting parts
n
complete with 300 mm flexible pipe, D1a = 22 mm complete with 300 mm flexible pipe, D1a = 24 mm
Di
n
98141A
n
9024965A 9025956A
n
Elbow Di = 22
65000A
n
Di = 25
91563A
n
synthetic material, for combustion air
Hose clamp D = 16 ... 27
n
D = 28 ... 35 Di
1303080A
n n
n
9014771A
stainless steel, worm thread steel
Pipe clip Di = 25, W = 15, stainless steel Di
n
Di = 29, steel Di = 33, W = 15, stainless steel
n
n
n n
n
n
n
n
405256
n
362891
n
499021
Air intake silencer Di = 22, L = 800, PAK
83174A
n
Di = 25, L = 650, PAP/PAK
90416D
n
Di = 30, L = 1160, PAP/PAK
n
22931B
Protection hood Di = 27 Di = 36 Di = 39
29516B
n
29517A
n n
29519A
58
EN_02_Heating_Accessories.indb 58
24.07.2012 13:44:56
Dual Top Evo
Thermo 90 ST
Thermo Top C
Exhaust
Air Top Evo
Air Top 2000 ST
Air combustion and exhaust
Part no.
Flex. exhaust pipe (inox), 2 layers Di = 22, Da = 26
n
Di = 24, Da = 27.8 Da
n
9021447A 90394A
Di = 30, Da = 34
141488
Di = 38, Da = 42
Di
n
n
353221
n
Di = 40, Da = 44
371394
Di = 70, Da = 75
479721
Di = 80, Da = 85
371416
Di = 100, Da = 105
371424
SS, (per m)
L = 1250
n
n
n
n
9016230A
L = 1700
n
n
n
n
9016231A
L = 1850
n
n
n
n
1313978A
Di = 72, Da = 120
Flexible heat protection pipe Di = 43, Da = 45, (per m) aluminium/glass fibre, heat protection
Heating accessories
Insulation hose
20463B
n
Flexible pipe Da
Di = 28, Da = 38, L = 324 glass fibre, heat protection
n
64568A
n
Di
Exhaust silencer
350 54 Da 350
Di
Di = 38, L = 1000 stainless steel, gas-tight, extra silent
n
92642A
L
Exhaust silencer Da
170
steel painted
n
n
20844E
stainless steel
n
n
86450C
n
92641A
Da = 22 45
85
Exhaust gas reducing bush
Da
Di
Di = 22, Da = 24, L = 40 stainless steel
n
n
L
59
EN_02_Heating_Accessories.indb 59
24.07.2012 13:45:04
Air combustion and exhaust
Dual Top Evo
Thermo 90 ST
Thermo Top C
Exhaust
Air Top Evo
Air Top 2000 ST
Heating accessories
Part no.
Exhaust silencer Da = 38 stainless steel, with bracket
9012440A
n
Exhaust silencer n
n
n
9001800D
Elbow 97
Di
Di = 24 stainless steel, without condensation water drain
n
92643A
n
92264A
Connection pipe L
Da = 24, L = 50 stainless steel
Da
Hose clamp Di = 39 ... 42 galvanized steel
9002255B
n
Di
Hose clamp Di = 24 ... 26
n
70910C
n
Di = 26 ... 28
n
91383B
stainless steel
Di
Hose clamp / reduce wrap Di = 70 ... 90 stainless steel, worm thread
n
92659A
Di
60
EN_02_Heating_Accessories.indb 60
24.07.2012 13:45:10
Thermo Top C
n
n
n
n
9015393A
L = 50 m
n
n
n
n
9015392A
n
n
9023007A
Dual Top Evo
Air Top Evo
L = 1 m
Exhaust
Thermo 90 ST
Air Top 2000 ST
Air combustion and exhaust
Part no.
Insulating lagging
B = 60, glass fibre B
Pipe clip n
Di = 28, galvanized steel
Di
Di = 42, W = 12, stainless steel
91384A
n n
n
n
n
n
126830
n
24048A
Protection hood, stainless steel Di = 26.3
n
Di = 28.3
n
90411A
n
Di = 42.3
24046A
n
Heating accessories
Di = 25, stainless steel, 10 pc bag
Prodection hood, screwable stainless steel
n
n
n
n
1316720A
Exhaust gas seal Da = 20, silicon black
19726B
n
Exhaust passage Di = 26, Da = 56
n
n
n
n
9006363A
n
n
9000383A
Exhaust passage with insulation, stainless steel Da = 22 to fix and insulate exhaust pipe, bag with mounting screws
n
61
EN_02_Heating_Accessories.indb 61
24.07.2012 13:45:15
Thermo Top C
n
n
n
n
1316134A
24 l, B = 200
n
n
n
n
9001307C
n
n
n
n
9000881A
8 x 5 x 8 h-shape
n
n
n
n
9025128A
39 mm extractor
n
n
n
n
9025129A
6 x 5 x 6 h-shape
n
n
n
n
9025130A
Tube 90°, 4.5 to 7.5
n
n
n
n
9025131A
Tube 50 mm, 4.5 x 10.5
n
n
n
n
9025135A
n
n
n
n
35320A
n
n
n
n
1300823C
n
n
n
n
394157
n
n
n
n
98605C
n
n
n
n
1300494D
n
n
n
n
1301553A
n
n
n
n
9008021A
Dual Top Evo
Air Top Evo
12 l, B = 100
Thermo 90 ST
Air Top 2000 ST
Fuel supply
Part no.
Fuel tank
with mounting parts Fuel tank cover end cover for 24 l model
Tank extracting fuel RV
bag with mounting parts
60
Tank extracting device Da
25
Da = 5.5 bag, only for fitting in metal tank
n
650
Tank extracting device 6,5 458
Da = 5, thread M6 bag, for plastic tank, also for installing in metal tank
Da
Tank extracting device with return Da = 6 bag, with sealing, only for fitting in metal tank
Tank extracting device Da = 5, M8 bag
Tank extracting device Da = 5, thread M6 bag, for plastic tank, also for installing in metal tank
Tank extracting device (short) Da = 5 specially for fuel extraction from plastic tank fittings, bag with mounting parts Tank extracting device (long) Da = 5 specially for fuel extraction from plastic tank fittings, bag with mounting parts
62
EN_02_Heating_Accessories.indb 62
24.07.2012 13:45:19
Fuel supply
Dual Top Evo
Thermo 90 ST
Thermo Top C
Part no.
Tank extracting device (through tank ventilation)
55 L Da1
Air Top Evo
Air Top 2000 ST
Heating accessories
50
da1
Da = 3.2, Da1 = 15, without accessories bag
n
1315205A
Da = 3.5, Da1 = 18, with accessories bag
n
1315204A
Da = 3.5, Da1 = 20, without accessories bag
1315203A
Fuel extractor H = 36, 6 x 5 x 6
n
n
n
n
n
66944A
H = 38, 8 x 5 x 8, PME resistant
n
n
n
n
n
31277B
H = 39, 10 x 5 x 10
n
n
n
n
n
66946A
H = 40, 12 x 5 x 12
n
n
n
n
n
98052A
6x5x6
n
n
n
n
n
1310349B
8x8x8
n
n
n
n
n
1310350B
10 x 5 x 10
n
n
n
n
n
1310351B
12 x 5 x 12
n
n
n
n
n
1310352B
6x5x6
n
n
n
n
n
1310367B
8x5x8
n
n
n
n
n
1310368B
10 x 5 x 10
n
n
n
n
n
1310369B
12 x 5 x 12
n
n
n
n
n
1310370B
n
n
n
n
1310712A
D1a = 5, D2i = 10, L = 10
n
n
n
n
289574
D1a = 5, D2i = 12, L = 10
n
n
n
n
289566
D1a = 6, D2i = 10, L = 10
n
n
n
n
277312
D1a = 6, D2i = 14, L = 14
n
n
n
n
85785A
H = 26, 6 x 5 x 6
n
n
n
n
211532
H = 28, 8 x 5 x 8
n
n
n
n
211540
H = 28, 8 x 6 x 8
n
n
n
n
137952
H = 35, 12 x 6 x 12
n
n
n
n
293741
L = 50, bag with mounting parts
L = 50, H = 36.5 Fuel extractor
Heating accessories
Fuel extractor
L = 50, H = 28 Hollow screw L = 25, M10 x 1
Banjo
T-piece L H
L = 50, copper M14 x 1,5
80
Fuel filter with strainer
n
140708
135
M14 x 1,5
63
EN_02_Heating_Accessories.indb 63
24.07.2012 13:45:23
Dual Top Evo
Thermo 90 ST
Thermo Top C
Air Top Evo
Air Top 2000 ST
Fuel supply
Part no.
Strainer for part no. 140708
n
97457A
n
219495
Connecting parts bag, for part no. 140708
Da = 5
Fuel filter
60
Da = 5 synthetic material, transparent
n
n
n
n
487171
Di = 17.5, Da = 16.5
n
n
n
n
15570A
Di = 28, Da = 32
n
n
n
21543A
26
Flexible pipe Da
Di
aluminium/glass fibre, heat protection for fuel lines, (per m)
Dosing pump mounting bag of 1
n
n
n
n
9001441B
bag of 3
n
n
n
n
9023386A
bag of 10
n
n
n
n
9007921A
very quiet mounting
Reducer pipe D = 8 x 6 brass
n
19593A
n
9001334B
Connection pipe D = 8 x 8 RME-resistent plastic
Mecanyl hose (per m)
n
n
n
n
L = 3000
n
n
n
n
483931 492353
L = 5000
n
n
n
n
20688A
L = 7000
n
n
n
n
483958
Di = 2, Da = 5, transparent
64
EN_02_Heating_Accessories.indb 64
24.07.2012 13:45:27
Fuel supply
Thermo Top C
n
n
n
n
85770B
Di = 6, Da = 12, L = 2000
n
n
n
n
66636A
Di = 7.5, Da = 13.5, L = 2000
n
n
n
n
9001336B
Di = 7.5, Da = 13.5, L = 70, (20 x)
n
n
n
n
9023322A
Di = 4.5, Da = 10.5, L = 50, (20 x)
n
n
n
n
9023450A
n
n
n
n
9023384A
n
n
n
n
67365A
n
n
n
n
67366A
n
n
n
n
65190B
n
n
n
n
65201B
n
n
n
n
104709
n
n
n
n
72116A
n
n
n
n
92296A
Dual Top Evo
Air Top Evo
Di = 4.5, Da = 10.5, (per m)
Thermo 90 ST
Air Top 2000 ST
Heating accessories
Part no.
Fuel hose, PME-resistant
Fuel hose, PME-resistant Di = 4.5, Da = 10.5, (10 x)
Di1 = 7.5, Di2 = 4.5
Riser Pipe Di = 3.0, Da = 6.0, L = 322 for part no. 67365A
Heating accessories
Fuel hose
Fuel hose, RME-resistant D1i = 4.5, D1a = 10.5, D2i = 3.5, D2a = 8.5, L = 50
Fuel hose, RME-resistant Di1 = 4.5, Di2 = 3.5
Bent hose, RME-resistant Di = 4.5, Da = 10.5
Fuel hose kit Di = 4.5, Da = 10, L = 50 5 x hoses, 10 x hose clips
Dosing pump mounting for securing to original stud bolt and strip, bag with 2 mountings for dosing pump
65
EN_02_Heating_Accessories.indb 65
24.07.2012 13:45:31
Water system and circulation pumps
Dual Top Evo
Thermo Top C
Water system
Air Top Evo
Air Top 2000 ST
Heating accessories
Part no.
Bent hose
23
Di = 18, Da = 25
n
431397
18
Di r25 Da
Bent hose 180°
L1 r
Da
Di
n
403474
Di = 20, Da = 27, L1 = 35, L2 = 51, r = 23.5
n
29938A
Di = 15, Da = 25, L1 = 580, L2 = 17, H = 75
n
249416
Di = 18, Da = 25, L1 = 576, L2 = 17, H = 75
n
436267
Di = 18, Da = 25, L1 = 1100, L2 = 17, H = 75
n
29420A
Di = 20, Da = 29, L1 = 89, L2 = 20, H = 98
n
84926A
L2
Hose
L2 Di H L1
Da
Di = 18, Da = 25, L1 = 18, L2 = 18, r = 25
Hose
Da 90°
L2
Di L1
Di = 15, Da = 22, L1 = 1020, L2 = 50
n
248371
Di = 18, Da = 25, L1 = 125, L2 = 90
n
9001322A 98453A
Di = 18, Da = 25, L1 = 500, L2 = 47.5
n
Di = 18, Da = 27, L1 = 1020, L2 = 50
n
436259
Di = 20, Da = 27, L1 = 70, L2 = 56.5
n
9004570B
Di = 20, Da = 27, L1 = 130, L2 = 56.5
n
65696C
Di = 20, Da = 27, L1 = 187, L2 = 46.5
n
98450A
Di = 20, Da = 27, L1 = 360, L2 = 46.5
n
98451B
Di = 20, Da = 27, L1 = 615, L2 = 56.5
n
9003479B
Di = 22, Da = 29, L1 = 225, L2 = 57
n
9001918A
Di = 22, Da = 29, L1 = 1020, L2 = 50
n
21488A
Di = 15, Da = 22, L = 2400
n
406074
Di = 18, Da = 25, L = 58
n
65187B
Di = 20, Da = 27, L = 380
n
98414B
Di = 18, Da = 25, L = 110
n
9003810B
Di = 20, Da = 27, L = 70
n
9003400B
Di = 20, Da = 27, L = 190
n
65697B
Hose Da
L
Di
20 Di
Da
Hose
L
66
EN_02_Heating_Accessories.indb 66
24.07.2012 13:45:48
Dual Top Evo
Thermo Top C
Water system
Air Top Evo
Air Top 2000 ST
Water system and circulation pumps
Part no.
Check valve
L
Da
Da = 15, L = 104
n
12781A
Da = 18, L = 90
n
12706A
Da = 15, L = 104
n
12754A
Da = 18, L = 90
n
109557
D1a = 18, D2a = 18, L = 146
n
12780A
D1a = 20, D2a = 20, L = 162
n
19873A
n
431400
Di = 18, Da = 25, L = 2200
n
472433
Di = 18, Da = 25, L = 3000
n
105698
Di = 20, Da = 27, L = 2200
n
126840
n
403482
L1 = 135
n
98452A
L1 = 190
n
65697B
L1 = 151, L2 = 55
n
9007982A
L1 = 70, L2 = 70
n
65578B
plastic, with leak hole
Check valve
L
Da
without leak hole
L
steel – plastic, with leak hole
D1a D2a 42
D2a
Heating accessories
Check valve
D1a
Bent hose Di = 18, Da = 25
Hose
Hose D1i = 15, D1a = 22, D2i = 18, D2a = 25
Bent hose
Di = 20, Da = 27, L2 = 120, L3 = 70, 180°
Bent hose
D1i = 20, D1a = 27, D2i = 18, D2a = 25, 90°
67
EN_02_Heating_Accessories.indb 67
24.07.2012 13:45:52
Water system and circulation pumps
Dual Top Evo
Thermo Top C
Water system
Air Top Evo
Air Top 2000 ST
Heating accessories
Part no.
Bent hose D1i = 20, D1a = 27, D2i = 15, D2a = 22, 180°, 90°
n
9007981A
n
9007778A
n
89116A
Bent hose Di = 20, Da = 27, 180°
Bent hose D1i = 20, D1a = 27, D2i = 15, D2a = 22, L1 = 55, L2 = 20, L3 = 55, L4 = 65, 180°
Bent hose D1i = 20, D1a = 27, D2i = 18, D2a = 25
n
64788B
D1i = 25, D1a = 33, D2i = 20, D2a = 28
n
89168A
n
64999A
n
9002292B
n
84958A
n
88383A
n
65581A
L = 60
Bent hose 90° Di = 20, Da = 27, L1 = 59, L2 = 54, 90°
Bent hose 180° Di = 20, Da = 27, 180°
Bent hose Di = 18, Da = 25, r = 30, L1 = 95, L2 = 25, L3 = 20
Bent hose Di = 18, Da = 25, r = 30, L1 = 140, L2 = 20, L3 = 25, H = 70
Bent hose D1i = 18, D1a = 25, D2i = 15, D2a = 22, L1 = 62, L2 = 31.5
68
EN_02_Heating_Accessories.indb 68
24.07.2012 13:45:56
Dual Top Evo
Thermo Top C
Water system
Air Top Evo
Air Top 2000 ST
Water system and circulation pumps
Part no.
Bent hose D1i = 20, D1a = 27, D2i = 18, D2a = 25, L1 = 70, L2 = 30, L3 = 40
n
63640A
D1a = 28, D2i = 20, D2a = 28, r = 70, L1 = 110, L2 = 60, L3 = 65
n
67058A
D1a = 27, D2i = 15, D2a = 22, r = 50, L1 = 170, L2 = 20, L3 = 30
n
89962C
n
89117A
n
92242A
n
131650
Bent hose
D1i = 20, 180°
Bent hose D1i = 18, D1a = 25, D2i = 20, D2a = 27, L1 = 175, L2 = 54, L3 = 25, L4 = 58
Heating accessories
Bent hose D1i = 15, D1a = 22, D2i = 20, D2a = 27, L1 = 95, L2 = 30, L3 = 45, L4 = 40, 180°
Connection pipe Da = 15, L = 75
Pipe socket complete for blower thermostat Da = 15
n
119064
Da = 18
n
1310365A
n
15685A
n
121476
n
12785B
n
12751A
L = 65, M4, with threaded insert
Check valve Da = 20, L = 120, without leak hole
Check valve Da = 18, L = 104, without leak hole
Check valve Da = 18, L = 120, without leak hole
Check valve D1a = 18, D2a = 18, L = 146, H = 42, without leak hole
69
EN_02_Heating_Accessories.indb 69
24.07.2012 13:46:01
Water system and circulation pumps
Dual Top Evo
Thermo Top C
Water system
Air Top Evo
Air Top 2000 ST
Heating accessories
Part no.
Check valve D1a = 22, D2a = 20, L = 162, H = 46, with bypass
n
87072A
n
115472
Da = 18
n
15394A
Da = 20
n
19872A
n
98992A
n
37915A
n
351725
with pipe connections
n
434043
without pipe connections
n
434035
L = 1500
n
1301317B
L = 2000
n
9014361B
(MW)
n
1313232B
Check valve D1a = 18, D2a = 18, L = 82, without leak hole
Thermostat
L = 108, H = 70, 100 ... 160 l / h / 0.003 Nm opens at 59 + 2, -1 °C, with leak hole Thermostat Da = 20, L = 112, opens at 70 ± 2
Combined valve D1i = 18, D2i = 22 Thermostat opening at > 40, without water hoses
Expansion tank 8 l preset pressure 0,5 bar total volume of system: max. 157 l
290
230
Instant water heater with insulated cover 260 65
1/2’’ 3/4’’
390
copper, max. 10 bar, 2 kg, max. 23,3 kW
Woven protection hose L
Di
D = 26 – 30, chafing guard for polyester water hoses
70
EN_02_Heating_Accessories.indb 70
24.07.2012 13:46:06
Dual Top Evo
Thermo Top C
Water system
Air Top Evo
Air Top 2000 ST
Water system and circulation pumps
Part no.
Connection pipe D2a
n
67803B
D2a = 20
n
67822B
D1a = 15, D2a = 18
n
1314325A
D1a = 15, D2a = 20
n
1314326A
D1a = 17, D2a = 20
n
64738B
D1a = 18, D2a = 18
n
1314327A
D1a = 18, D2a = 20
n
1314328A
D1a = 18, D2a = 22
n
66932A
D1a = 20, D2a = 20
n
66934C
D1a = 20, D2a = 22
n
19867B
D1a = 15, D2a = 15
n
138207
D1a = 18, D2a = 15
n
138215
D1a = 20, D2a = 8
n
64769B
D1a = 20, D2a = 10
n
9006023A
D1a = 20, D2a = 15
n
138223
D1a = 20, D2a = 20
n
21081A
n
9000545A
n
88593A
n
123858
D1a = 14, aluminum
63
D1a
D2a = 18
plastic T-piece D2a D1a D1a 75
T-piece with restrictor
Da
Da = 20
5,8 Da
Heating accessories
Connection pipe
Da 75
T-piece with restrictor
Da
4,0
Da = 18 Da
Da
75
Connection pipe
Da
Da = 18 Da Da 75
71
EN_02_Heating_Accessories.indb 71
24.07.2012 13:46:13
Water system and circulation pumps
Dual Top Evo
Thermo Top C
Water system
Air Top Evo
Air Top 2000 ST
Heating accessories
Part no.
Solenoid valve 12 V, Da = 18, L = 84, H = 101 3/2-way, open without power, plastic casing bag with electrical mounting parts
Da H
n
9014606A
n
19819A
n
492701
Da = 15
n
112392
Da = 18
n
105848
Da = 20
n
98464A
D1a = 15
n
488526
D1a = 18
n
488534
Da Da
85
1
86
3
2
Solenoid valve 12 V, Da = 18, L = 111, H = 149 3/2-way, open without power, plastic casing
85
1
86
3
2
Solenoid valve 12 V, Da = 20, L = 106, H = 90 open without power, plastic casing
Bleed valve
Da
75
T-piece with bleed valve 75
D1a
D1a
D2a = 15 D2a
30 37,5
72
EN_02_Heating_Accessories.indb 72
24.07.2012 13:46:19
Air Top 2000 ST
Air Top Evo
Thermo Top C
Dual Top Evo
Water system and circulation pumps
Di = 20.5, Da = 40
n
n
n
n
387045
Di = 22, Da = 46
n
n
n
n
9000920A
Di = 25.5, Da = 45
n
n
n
n
9000919A
n
9022380A
n
9022381A
Water system
Part no.
Rubber section
Da Di L
L = 20, black, chafing guard, not for exhaust system
10 mm brass-barb-connector, bag of 2 pc
Connectors 10 mm to 15 mm pipe connector, bag of 2 pc
Circulation pumps
Heating accessories
Connectors
Part no. Circulating pump U 4847 138°, 12 V, 15 W
n
93008B
n
93011C
n
93009B
n
93012C
L = 240
n
9023389A
L = 475
n
9023388A
Pump housing 193°, with joints and screws
Circulating pump U 4847 Pump with housing for connecting cable. 12 V, cable l = 155, water socket Da = 20 incl. complete mounting set,
Pump housing axial
Extension cable circulating pump U 4847
73
EN_02_Heating_Accessories.indb 73
24.07.2012 13:46:22
Mounting parts
n
stainless steel
n
n
n
9000802B
steel
n
n
n
242780
stainless steel
n
n
n
9000801B
steel
n
n
n
242888
L = 100, B = 3
n
n
n
n
9010995A
L = 178, B = 5.3
n
n
n
n
1301888A
Dual Top Evo
Air Top Evo
n
Thermo Top C
Air Top 2000 ST
Heating accessories
Part no.
Heater bracket stainless steel
92223C
Angle bracket
Mounting strip
Cable strip
bag of 30 pieces
Cable strip L = 400, 1 piece
n
n
n
n
92647A
L = 400, 10 pieces
n
n
n
n
9007917A
L = 760, 10 pieces
n
n
n
n
9024970A
n
n
n
n
9023020A
B = 7.6
Anti-vibration mount Da = M6, 5 pieces Da = M8, 1 piece
15500B
n
for dosing pump
Anti-vibration mount bag of 1 piece
n
n
n
n
475831
bag of 8 pieces
n
n
n
n
9024084A
self-tapping screw
74
EN_02_Heating_Accessories.indb 74
24.07.2012 13:46:37
Air Top 2000 ST
Air Top Evo
Thermo Top C
Dual Top Evo
Mounting parts
L = 5
n
n
n
n
1314706A
L = 8
n
n
n
n
1314711A
L = 10
n
n
n
n
1314705A
L = 15
n
n
n
n
1314710A
L = 20
n
n
n
n
1314707A
L = 30
n
n
n
n
1314708A
L = 40
n
n
n
n
1314709A
Di = 86, L = 111
n
n
n
n
253685
Di = 106, L = 135
n
n
n
n
253715
L = 50
n
n
n
n
9009555A
L = 100
n
n
n
n
9009556A
Part no.
Spacer washer
Di = 8, Da = 20
B = 25
Dual Lock fastening (tape)
Heating accessories
Mounting / fastening bracket
B = 25, black
Hose and cable holder D1 = 27, D2 = 27 locking, bag of 5
9010997A
n
Hose and cable holder D1 = 7.2 – 7.5, D2 = 22 – 24
n
n
n
n
9010998A
D1 = 10 – 12, D2 = 19 – 24.5
n
n
n
n
9010999A
D1 = 22 – 24, D2 = 22 – 24
n
n
n
n
9011000A
n
n
n
n
9009017A
n
n
n
n
9011635A
bag of 5
Blind rivet nut M8 hexagonal hole, bag of 5
Rivet nut D1 = 13, D2 = 9, L = 14.5, M6 x 15.5 aluminium, bag of 10
EJOT stud bolt L = 15.5
n
9006446A
L = 30.5
n
9009025A
M6, bag of 10
75
EN_02_Heating_Accessories.indb 75
24.07.2012 13:46:42
Mounting parts
Dual Top Evo
Thermo Top C
Air Top Evo
Air Top 2000 ST
Heating accessories
Part no.
EJOT PT screw Da = 6, L = 22, SW = 10 bag of 10
9011669A
n
Plastic nut Da = 16, L = 10, SW = 10, bag of 20
n
n
n
n
9011649A
n
n
n
n
9011659A
n
n
n
n
9008254A
M6, L = 20
n
n
n
n
1310148A
M6, L = 30
n
n
n
n
1310149A
M6, L = 40
n
n
n
n
1310150A
M8, L = 15
n
n
n
n
28897B
Di = 13.5, Da = 31, L = 15
n
n
n
n
410896
Di = 20.5, Da = 40, L = 20
n
n
n
n
387045
Di = 22, Da = 46.5, L = 20
n
n
n
n
9000920A
Di = 25.5, Da = 45, L = 20
n
n
n
n
9000919A
n
n
n
n
1301317B
Bolt fastener Da = 12.5, L = 0.25, M6, spring steel, bag of 10
Rubber grommet Di = 20, Da = 40, L = 24
Spacer nut
not for exhaust system Rubber ring
chafing guard, not for exhaust system Woven protection hose L
D = 26 – 30, L = 1500, chafing guard for polyester water hoses
Di
Shrink hose L = 100
n
65899A
L = 250
n
70891A
(per m)
n
92101A
D = 38, fixing woven protection hose
76
EN_02_Heating_Accessories.indb 76
24.07.2012 13:46:45
Air Top 2000 ST
Air Top Evo
Thermo Top C
Dual Top Evo
Mounting parts
n
n
n
n
Part no.
Edge protector L = 500, with wire spiral, for panel thickness of 1 – 4 mm
87184B
Bracket plate
44
26,5 28,5
stainless steel, for installation on thin-walled body panels, reinforcing plate
1311119A
n
Universal bracket plate Thermo Top C 9023158A
n
Dosing pump mounting bag of 1
n
n
n
n
9001441B
bag of 3
n
n
n
n
9023386A
bag of 10
n
n
n
n
9007921A
n
n
n
n
92296A
n
n
92223C
n
1311688C
Heating accessories
enables additional installation options
very quiet mounting
Dosing pump mounting for securing to original stud bolt and strip, bag with 2 mountings for dosing pump
Air Top Bracket Air Top 2000 ST Bracket, (1) Air Top Evo 3900 / 5500 Bracket, (2)
Air Top Installation box Standard Air Top 2000 ST Box
n
1311609B
enables additional installation options, including heating air adapte
n
86032A
Air Top Evo installation box kit with mounting parts and brackets
n
9016392B
77
EN_02_Heating_Accessories.indb 77
24.07.2012 13:46:51
Mounting parts
Dual Top Evo
Thermo Top C
Outside mounting Dual Top brackets
Air Top Evo
Air Top 2000 ST
Heating accessories
Part no.
Mounting kit for Fiat Ducato 3800 Standard Kit with brackets and mounting parts
n
1312822A
n
1312825A
Kit with brackets and mounting parts (middle positioning)
n
1312819A
Kit with brackets and mounting parts (rear positioning)
n
1312820A
n
1312807A
n
9021523B
n
1314915A
n
9021708A
Mounting kit for Fiat Ducato 3800 Special Kit with brackets and mounting parts
Mounting kit for Fiat Ducato 4035 Standard
Mounting kit for Fiat Ducato 4035 Special Kit with brackets and mounting parts
Mounting kit for Fiat Van Kit with brackets and mounting parts
Mounting kit for Ford Transit MY 2007 Kit with brackets and mounting part
Basic application Bag with L-brackets and mounting parts
78
EN_02_Heating_Accessories.indb 78
24.07.2012 13:46:58
Dual Top Evo
Thermo Top C
Inside application Dual Top kit
Air Top Evo
Air Top 2000 ST
Mounting parts
Part no.
Kit Dual Top inside application n
9021728A
n
9021729A
Sealing for inside application
Clamps
Di
Di = 27 ... 35, chromium steel
n
n
n
n
67859A
Di = 32 ... 39, stainless steel
n
n
n
n
67369A
Di = 40 ... 47, chromium steel
n
n
n
n
67370A
Di = 48 ... 55, stainless steel
n
n
n
n
67371A
Di = 72 ... 79, chromium steel
n
n
n
n
67372A
Di = 80 ... 87, chromium steel
n
n
n
n
67475A
Di = 98 ... 120, chromium steel
n
n
n
n
67373A
Di = 16 ... 25
n
n
n
n
18574B
Di = 40 ... 60
n
n
n
n
285560
Di = 80 ... 100
n
n
n
n
91565B
n
n
n
n
9002255B
Heating accessories
Part no. Hose clamp
Hose clamp
Di
steel
Hose clamp Di = 39 ... 42, galvanized steel
Di
Pipe clip Di = 24 ... 26
n
Di = 26 ... 28 Di
70910C
n n
n
91383B
stainless steel
Hose clamp for dosing pump D = 5.2 ... 6.2, 5 pc
n
n
n
n
9011638A
D = 6.2 ... 7.5, 5 pc
n
n
n
n
9011639A
D = 8 ... 9, 10 pc
n
n
n
n
9011660A
D = 9.5 ... 11, 10 pc
n
n
n
n
9011661A
D = 10 ... 12.5, 10 pc
n
n
n
n
9011656A
chromium steel
79
EN_02_Heating_Accessories.indb 79
24.07.2012 13:47:06
Mounting parts
Dual Top Evo
Thermo Top C
Clamps
Air Top Evo
Air Top 2000 ST
Heating accessories
Part no.
Pipe clip without rubber coat
Di
Di = 18, W = 20
n
n
n
n
29143A
Di = 24, W = 15
n
n
n
n
67546A
Di = 25, W = 15, stainless steel
n
n
n
n
405256
Di = 33, W = 15, stainless steel
n
n
n
n
499021
Di = 35, W = 20
n
n
n
n
9000884A 29917A
Di = 38, W = 20
n
n
n
n
Di = 42, W = 12, stainless steel
n
n
n
n
126830
Di = 42, W = 20
n
n
n
n
35455A
Di = 42, W = 15
n
n
n
n
90433A
Di = 52, W = 15
n
n
n
n
9002762B
Di = 5, W = 12
n
n
n
n
9002439A
Di = 10, W = 15
n
n
n
n
63299A
Di = 15, W = 15
n
n
n
n
63538A
Di = 29, W = 15
n
n
n
n
63539A
Di = 34, W = 20
n
n
n
n
63840B
Di = 38, W = 15
n
n
n
n
63188A
Di = 25, light grey
n
n
n
n
9009019A
Di = 27, dark grey
n
n
n
n
9009018A
Di = 30, black
n
n
n
n
9009026A
Di = 22, E2
n
n
n
n
9011662A
Di = 25, E2
n
n
n
n
9009022A
Di = 27, E2
n
n
n
n
9009023A
Di = 28, E1, with stopping component
n
n
n
n
9014607A
Di = 8
n
n
n
n
1310761A
Di = 9
n
n
n
n
1310771A
Di = 10
n
n
n
n
330027A
Di = 14
n
n
n
n
1310762A
n
n
n
n
253685
Pipe clip with rubber coat
Di
Spring clip type B
bag of 10
Spring clip type E (space saving)
black, bag of 10 Hose clamp
Di
steel Mounting / fastening bracket Di = 86, L = 111, B = 25
80
EN_02_Heating_Accessories.indb 80
24.07.2012 13:47:09
Electronics and diagnostics
n
n
L = 5 m
n
n
Dual Top Evo
Air Top Evo
L = 2.5 m
Electronics
Thermo Top C
Air Top 2000 ST
Heating accessories
Part no.
Temperature sensor external 9014694A 9005004B
L = 3 m
n
9019417B
Thermostat 109867
n
Blade type connector 0.8 ... 2.5
n
n
n
9011640A
n
n
n
9014955A
0.5 ... 1.0
n
n
n
9011667A
1.5 ... 2.5
n
n
n
9011668A
3.0 ... 6.0
n
n
n
9006456A
4.0 ... 6.0
n
6.3 mm, bag of 10
Heating accessories
40 °C, closer
Butt connector, insulated
bag of 10
Micro timer contact 2.8 mm, bag of 10
n
9011644A
n
9023145A
Support Thermo switch
Pipe socket complete, for blower thermostat Da = 15
n
119064
Da = 18
n
1310365A
L = 65, M4, with threaded insert
81
EN_02_Heating_Accessories.indb 81
24.07.2012 13:47:22
Electronics and diagnostics
Air Top Evo
Thermo Top C
Dual Top Evo
Electronics
Air Top 2000 ST
Heating accessories
n
n
n
n
Part no.
MTA Fuses 6.3 mm, SAE J1284, fuse holder repair, bag, with seals and plugs
9008710C
Fuses holder 1 A, black
n
n
n
n
66439A
5 A
n
n
n
n
67290A
7.5 A, brown
n
n
n
n
66440A
10 A, red
n
n
n
n
66441A
15 A, blue
n
n
n
n
66442A
20 A, yellow
n
n
n
n
66443A
25 A, white
n
n
n
n
66444A
30 A, green
n
n
n
n
66445A
n
n
n
n
66446A
0.5 ... 1.5
n
n
n
n
9011645A
2.0 ... 3.0
n
n
n
n
9011647A
4.0 ... 6.0
n
n
n
n
9009029B
1 A, black, bag of 20 pieces
n
n
n
n
9023140A
15 A, blue, bl bag of 20 pieces
n
n
n
n
9023139A
20 A, yellow, ge bag of 20 pieces
n
n
n
n
9023141A
25 A, white, ws bag of 20 pieces
n
n
n
n
9023142A
0.35 ... 1.0, blue, bag of 20 pieces
n
n
n
n
9011626A
0.5 ... 0.75, green, bag of 20 pieces
n
n
n
n
9011955A
2.5, bag of 20 pieces, for MTA fuse holde
n
n
n
n
9011631A
0.5 ... 1.5, white, bag of 5 pieces
n
n
n
n
9009028A
2.0 ... 4.0, yellow, bag of 5 pieces, also for blade-type plug 2.8 mm
n
n
n
n
9009027A
1.5 ... 2.5, white, bag of 10 pieces
n
n
n
n
9011627A
0.5 ... 1.0, bag of 2
n
n
n
n
9011969A
6.3 mm, SAE J1284, fuse holder repair, with seals and plugs for watertight plugs
n
n
n
n
9008710C
watertight Mounting for fuse holder bag with screws
Double blade terminal spring contact
for MTA fuse holder, bag of 10
Blade type fuse SAE J1284, 6.3 mm
6.3 mm Single core seal, watertight
Blade type plug 2.8 mm
82
EN_02_Heating_Accessories.indb 82
24.07.2012 13:47:26
Air Top Evo
Thermo Top C
Dual Top Evo
Electronics
Air Top 2000 ST
Electronics and diagnostics
n
n
n
n
Part no.
Socket contact 0.75 mm, bag of 10 pieces for 6-pin watertight plug sleeve casing
9011666A
Repair bag wiring harness, complete fo 2 and 6 pin plug heater watertight, with seals and plugs
n
9011968A
n
82168A
n
9011633A
Plug sleeve casing (2-pin) 2.8 mm, bag of 5 pieces watertight, e.g. for dosing pump or extensions
Heating accessories
Blade-type plug casing (2-pin) watertight, for 6-pin watertight plug sleeve casing
Junior power timer 0.5 ... 1.0, bag of 10 pieces watertight, also for blade-type plug
n
n
n
n
9011634B
n
n
n
n
9023375A
n
n
n
n
9011632B
n
n
n
n
9011959A
30 / 50 A
n
n
n
n
9016500A
20 / 40 A
n
n
n
n
9005553A
Relais (changer) with fixating clip 12 V, 30 / 50 A plastic housing, with connector housing and flat fuses
Plug sleeve casing 2.8 mm, bag of 5 pieces 2-pin, watertight
3-way cable connector 6.3 mm, bag of 5 pieces
Relay (change over)
12 V, plastic housing
83
EN_02_Heating_Accessories.indb 83
24.07.2012 13:47:29
Electronics and diagnostics
Air Top 2000 ST
Air Top Evo
Thermo Top C
Dual Top Evo
Heating accessories
n
n
n
n
216542
n
n
n
n
98525A
n
n
n
n
255572
max. 1 A
n
n
n
n
210536
max. 3 A
n
n
n
n
424560
n
n
n
n
1313644A
n
n
n
n
178713
n
n
n
n
328529
n
n
n
n
178837
n
n
n
n
178764
Electronics
Part no.
Connector housing (to relay) 5 pins for part no. 9016500A and 9005553A
Relay (change over, built-in diode) 12 V, 20 / 30 A, 6.3 mm plastic housing with separate fastinging lug, for part no. 216542
Connector housing (to relay) 5 pins
Diode capsule (connection plug)
6.3 mm, connection plug
Locking diode 3 A including connector
Connector housing (female) 6.3 mm
Connector housing (female) 6.3 mm, 6 pins
Connector housing (male) 6.3 mm, 6 pins
Connector housing (female) 6.3 mm, 8 pins
84
EN_02_Heating_Accessories.indb 84
24.07.2012 13:47:31
Air Top 2000 ST
Air Top Evo
Thermo Top C
Dual Top Evo
Electronics and diagnostics
n
n
n
n
342777
n
n
n
n
176613
n
n
n
n
178705
n
n
n
n
178721
n
n
n
n
178802
n
n
n
n
178810
0.5 ... 2.5
n
n
n
n
9011641A
1.0 ... 2.5
n
n
n
n
9011652A
4.0 ... 6.0
n
n
n
n
9014955A
Electronics
Part no.
Connector housing (male) 6.3 mm, 8 pins
6.3 mm, D = 1.5 – 2.5
Connector housing (female) 1 pin
Heating accessories
Insert (female)
Connector housing (female) 6.3 mm, 2 pins
Connector housing (male) 6.3 mm, 2 pins
Connector housing (male) 6.3 mm, 6 pins
Insert (female)
6.3 mm, bag of 10
85
EN_02_Heating_Accessories.indb 85
24.07.2012 13:47:34
Electronics and diagnostics
Dual Top Evo
n
Thermo 90 ST
n
Thermo Top C
Air Top Evo
Cable harness extension
Air Top 2000 ST
Heating accessories
Part no.
Extension cable control panel Air Top Standard/MC L = 1.8 m
70813B
Extension cable control panel Dual Top Evo 6 L = 3 m
n
9021976B
L = 7 m
n
9023271B
n
9021975B
Extension cable control panel Dual Top Evo 7 / 8 L = 3 m
Extension cable dosing pump DP40/42 L = 1 m
n
n
1312808C
L = 3 m
n
n
1312813C
L = 5 m
n
n
9017412C
L = 7 m
n
n
1312814C
n
1315728A
Kit Dual Top wiring harness old to new L = 3 m
Diagnostics
Part no. PC diagnostic, Upgrade kit for Windows operating system USB and serial port incl. adapter cable for Air Top 2000 and Thermo Top C
n
n
n
n
n
n
n
n
n
n
n
n
n
9009064E
PC diagnostic adapter cable for digital timer 1533
1301783B
PC diagnostic adapter cable n
92566B
PC diagnostic, PC adapter cable n
92555B
PC diagnostic upgrade kit 9023032A
86
EN_02_Heating_Accessories.indb 86
24.07.2012 13:47:36
Electronics and diagnostics
Heater diagnostic module Webasto provides a complete set of diagnosis tools to service and repair its heaters. The diagnosis module includes a hardware unit, to the PC solution and various connecting adaptors for each heater model. For more details and the latest diagnosis visit
Heating accessories
our dealer portal at http://dealers.webasto.com
Screenshots from Webasto diagnosis software
87
03_manuelle_Seiten_KE3.indd 87
23.07.2012 13:24:45
88
03_manuelle_Seiten_KE3.indd 88
23.07.2012 13:32:36
The hybrid solution: The best of diesel & gas 90
Hybrid solution
Hybrid solution
Hybrid solution Advantages and installation example
92
Hybrid 5 and Hybrid 7
93
89
03_manuelle_Seiten_KE3.indd 89
23.07.2012 13:32:39
The hybrid solution: The best of diesel & gas
A partnership for innovative solutions Webasto and Whale – two companies with complementary
Hybrid solutions: Some attractive benefits for both RV users and RV manufacturers
fields of expertise – are now working together to provide the
Webasto and Whale come up with the innovative hybrid solution.
best solutions for the RV and caravanning market. Both
This solution combines a Webasto air heater with a Whale gas
companies are recognized for the high quality of their products.
boiler for warm water. That system offers unique advantages:
Webasto and Whale want to use these perfect synergies and
A smart solution for diesel-fueled heating with a gas-operated
work together on a common innovation strategy.
boiler system.
The collaboration focuses in product developments and product integration to be in position to offer complete system solutions for our customers. For that, Webasto will be in charge of presenting these solutions and new products into Continental Europe and to support Whale’s European RV product service network.
90
03_manuelle_Seiten_KE3.indd 90
23.07.2012 13:32:42
The best combination of diesel & gas: A powerful diesel-fueled heater for quick warmth inside the cabin in interaction with a high-performing gas boiler for hot water.
Whale Rapid Heat Gas Boiler
Hybrid solution
Webasto Air Top Evo
91
03_manuelle_Seiten_KE3.indd 91
23.07.2012 13:32:48
Hybrid solution Advantages and installation example
Advantages for RV manufactures ■■
■■
■■
Advantages for RV users
Space saving installation: The Air Top Evo can be mounted
■■
Quick heat-up times thanks to the power-boost function
inside or outside the vehicle
■■
Best indoor climate thanks to stepless temperature
Reduction of weight: Because of the combination of
modulation
diesel-fueled heating and gas-operated sanitary
■■
Global Webasto dealer network
water heating system only one gas bottle is needed
■■
Better overall performance
Easy installation in existing layouts without furniture
■■
The whole warmth energy is available for air and
adaptations ■■
Better flexibility in the handling
water at a time ■■
More efficient use of gas bottle
Whale 8L Rapid Heat Gas Boiler
Air Top Evo 3900 or Air Top Evo 5500
92
03_manuelle_Seiten_KE3.indd 92
24.07.2012 13:41:50
Hybrid solution Hybrid 5 and Hybrid 7
Two smart solutions Choose between our Hybrid 5 and Hybrid 7 Solution: With the Hybrid 5 version you get a total heat output of 3.9 kW with your Webasto Air Top and 1.25 kW with your Whale Water Heater. With the Hybrid 7 version you get a total heat output of 5.5 kW with your Webasto Air Top and 1.25 kW with your Whale Water Heater.
Hybrid 5
Hybrid 7
Order numbers
Order number
Order numbers
9022804A
WH0802
9022806A
Air Top Evo 3900 D 12V RV Standard
Whale 8L Rapid Heat Gas Boiler
Air Top Evo 5500 D 12V RV Standard 9022807A
Air Top Evo 3900 D 12V RV Comfort
Air Top Evo 5500 D 12V RV Comfort
Hybrid solution
9022805A
Technical specifications: Air Top Evo 3900 Heat output (kW) Fuel Fuel consumption (l/h) Rated voltage (V) Rated power consumption (W) Air Flow against 0.5 mbar (m3/h) Dimensions L x W x H (mm) Weight (kg)
Air Top Evo 5500
1.5 – 3.5 (3.9*)
1.5 – 5.0 (5.5*)
Diesel
Diesel
0.17 – 0.42 (0.47*)
0.17 – 0.60 (0.66*)
12
12
15 – 40 (55*)
15 – 95 (130*)
132 (139*)
200 (220*)
423 x 148 x 162
423 x 148 x 162
5.9
5.9
* Air Top Evo models deliver the boosting power only in combination with the Air Top Evo multicomfort control panel.
WH0802 Capacity (litres) Heat Input, net (kW) Gas Consumption (g/hr) Supply
8 1.25 93 12 V DC 230 V AC/50 Hz
Electric Setting (W) Current Consumption 12 V (A)
750 – 1500 max. 0.36 (0.01 on standby)
Current Consumption 230 V (A)
max. 6.5 (1.5 kW settings)
Approximate heat up times (15 to 70 °C): – Gas Operation (min.)
26
– Electrical Operation (min.)
20
– Gas & Electrical Operation (min.)
12
93
03_manuelle_Seiten_KE3.indd 93
24.07.2012 13:41:53
94
03_EN_manuelle_Seiten_Druck.indd 94
26.07.2012 18:17:03
Diesel cooker Installation example
The Diesel cooker fits perfectly in compact RVs and allows cooking without any open flames in the vehicle
106
Produktseiten_und_Infoseiten.indd 106
24.07.2012 12:24:32
Diesel cooker Advantages Cooking solution
The advantages of Webasto diesel cookers
How the diesel cooker works
■■
One-flame cooker with a diesel burner as heat source
The heat generated by the fuel combustion process is transferred
■■
Key enabler of autonomous gas free camping
to the ceramic panel, and the exhaust gases directed out of
■■
Robust, high quality CERAN cooking surface
the vehicle through an exhaust gas line inside the cooling air line.
■■
Easy to use and to clean
The vapour content of the exhaust gases therefore do not give
■■
Low current and fuel consumption
rise to greater humidity in the vehicle. The diesel cooker’s heat
■■
Altitude function for optimal use in mountains
output is continuously adjustable. In addition a cooling fan in the
■■
Hot plate indication light
ventilation box ensures that the temperature does not reach a
■■
Diesel-fueled, directly fed from the tank
critical limit in the installation area. Hot air is drawn off through
■■
Easy installation thanks to compact size
the cooling air line.
®
Protection housing with cooling fan
Cooking worktop
Exhaust gas pipe
Fuel line Outside pipe, 60 mm, for cooling purposes
Vehicle floor Pipe passes through vehicle floor, sealed with silicon
Cooking solution
Exhaust is channelled outside
107
Produktseiten_und_Infoseiten.indd 107
24.07.2012 12:24:33
Diesel cooker Diesel Cooker X 100
Diesel Cooker X 100 – freedom and autonomy The Webasto Diesel Cooker X 100 is the perfect solution for independent travellers and
Product highlights Robust, high quality CERAN®
individuals who intend to have only one fuel on board.
■■
The cooker is operated via a diesel burner which is sourced with fuel out of the vehicle’s
■■
Easy to use and to clean
tank. Warm air, combustion and smells are fed directly outside. The robust, high quality
■■
Low current and fuel consumption
CERAN® cooking field provides two cooking plates: One for cooking andone for heating
■■
Hot plate indication light
up food as well as maintaining warmth. Thanks to its compact dimensions and flat
■■
Full functionality at high altitudes
design, the Webasto Diesel Cooker fits even in the smallest kitchen. Another advantage
■■
Very silent operation
cooking surface
of the CERAN cooking plate: It can be cleaned easily. ®
Technical specifications: Diesel Cooker X 100 Cooking power (kW) Power consumption (A) Fuel Fuel consumption (l/h) Start-up time (min) Rated voltage (V) Dimension of CERAN® hot plate L x W x H (mm) Dimension of protective casing L x W x H (mm) Weight (kg)
0.9 – 1.9 0.3 (max. at start-up approx. 8 A for 4 min.) Diesel 0.09 – 0.18 ~3 12 466 x 316 x 50 565 x 366 x 172 (2 cm waste air nozzle) 8 (hot plate) 1.5 (casing)
108
Produktseiten_und_Infoseiten.indd 108
24.07.2012 12:24:35
Cooking solution
Scopes of delivery
1
Order numbers WA90000B Diesel Cooker X 100
2
Mounting parts (optional) Basic mounting parts are already included in the scope of delivery. If you need any special parts please refer to the mounting parts section. SEE PAGE 74
3
Fuel extractor The connection of the cooker to the fuel system depends on the vehicle. A basic fuel extractor is part of the delivery scope. If you need any additional parts, please refer to the fuel
Diesel Cooker X 100
section for more information.
1
Cooker 12 V
2
Control 12 V
3
Control cable harness 2.0 m
4
Battery cable harness 4.0 m
5
Fuse mount incl. fuse
6
Fuel filter
For the extensions of your diesel cooking system you can find
7
Fuel pipe 4.0 m
other installation and system components in the accessories
8
Fuel extractor 8 x 5 x 8
section.
9
Fuel connector 4.5 x 10
10
Fuel line clip Ø 10
11
Fuel line clip Ø 12
12
Cooling tube APK 62 mm
13
Exhaust gas tube (Inox) 28 mm
14
Fastening clip Ø 60
15
Ventilation box
SEE PAGE 62
Accessories (optional)
SEE PAGE 54
Cooking solution
4
109
Produktseiten_und_Infoseiten.indd 109
24.07.2012 12:24:42
Abbreviations
This catalogue is intended to present Webasto products from our recreational vehicle segment and simplify the ordering procedure. Deliveries are subject exclusively to our terms and conditions of sale and supply. Specifications subject to modification without prior notice. Errors excepted.
Units of measurement
Materials
L
length (mm)
Al aluminium
W
width (mm)
Cu copper
H
height (mm)
CS
chromium steel
D
depth (mm)
SS
stainless steel
C
capacity (litres)
GF
glass fibre
D
diameter (mm)
RBR rubber
Di
internal diameter (mm)
GRP
glass fibre-reinforced plastic
Da
external diameter (mm)
Sm
plastic / synthetic material
BRS brass Electrical units
St steel
A ampere
GS
V volt
AA aluminium-aluminium
galvanized steel
APK aluminium-paper-plastic BAS bitumen-aluminium-plastic PAB paper-aluminium-bitumen PHSAS paper-high strength aluminium-plastic PAPK paper-aluminium-paper-plastic PAK paper-aluminium-plastic SPS plastic-paper-plastic KAK plastic-aluminium-plastic
110
03_manuelle_Seiten_KE3.indd 110
23.07.2012 13:36:12
111
00_EN_Umschlag.indd 111
26.07.2012 19:20:26
Webasto representations worldwide
For over a century, Webasto has continued to set new technological standards – in both the original equipment sector and the aftermarket. As one of the 100 biggest suppliers in the automotive industry worldwide, we develop and produce roof, convertible as well as heating, cooling and
Ident.-Nr. MK601289 • 08/12 • Errors and omissions excepted • Printed in Germany • © Webasto Thermo & Comfort SE 2012
ventilation systems. Our products help provide a better atmosphere on the road, more comfort and security, as well as increased efficiency for cars, commercial and special vehicles, motor homes and boats. An outstanding network of production facilities and dealers guarantees high-quality products, installation standards and services worldwide.
Webasto Thermo & Comfort SE P.O. Box 1410 82199 Gilching Germany
00_EN_Umschlag.indd 3
www.webasto-outdoors.com www.webasto.com
26.07.2012 19:20:22