Cablecraft Rail Catalogue Issue 3 - Cable Ties & Fixing Solutions

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Secure

Cable ties and fixing solutions

254



Our range of cable ties consists of specialist cable ties including outside serrated and limited fire hazard. We also offer a range of stainless steel cable ties plus tooling and fixing accessories.

Specialist cable ties

Stainless steel cable ties

Hellermann Tyton outside serrated ties

256

Stainless steel 316 uncoated ties

264

Outside serrated ties

258

Stainless steel ladder uncoated ties

266

Limited fire hazard (LFH) cable ties

259

Stainless steel ladder coated ties

267

Tensioning tools for stainless steel ties

268

Cable tie fixings Masonry mounts

260

Screw fixed cradles

260

Eyelet mounts

260

Stainless steel cable tie bases

261

Tools for cable ties CCTG 1 Hand tool for cable ties

263

CCTG 2 Hand tool for cable ties

263

CCTG 3 Hand tool for cable ties

263

CCTG 4 Hand tool for cable ties

263

CCTG 5 Hand tool for cable ties

263

Stainless steel band system Stainless steel band in dispenser

270

Stainless steel band in boxes

271

Stainless steel buckles - jaw type

271

Stainless steel sign mounting brackets

272

Easi-fix band

273

Betastrip

273

256

Cable ties and fixing solutions

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Specialist cable ties

Specialist cable ties Cable ties and fixing solutions

Hellermann Tyton Outside serrated cable ties - Polyamide 66 (PA66HS) The ever increasing demands within the mass transit, automotive and data cable installation industries for tighter bundles has led to problems with the conventional inside serrated cable tie design causing damage to cable insulations, especially in vibration environments.

HF

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Rail d ve Appro

ved Appro

SPECIFICATIONS Material Polyamide 66 heat stabilised (PA66 HS) Colour options Black or natural

The Outside Serrated range of cable ties has overcome these problems. The design offers a high tensile strengths, low insertion forces and a smooth surface to the cable insulation, minimising any indentation or damage. The curved shape of the head allows the tie to follow the contours of the cable and takes up less space than other designs of cable ties.

Operating temperature -40˚C to +105˚C Continuous +145˚C for 500h Flammability rating UL94 V2 LUL Cert No. 2247

Ideal for use in areas where thin-walled or soft insulation wires and cable are being installed, e.g. railways, aircraft, data cable installations, electronics etc.

Polyamide 66 cable ties Black and natural Part number Black

Pads number Black

Part number Natural

T18ROS.HB3P

086/011275

T18ROS.NN3P

T18ROS.HB4P

086/011276

T18ROS.HN4P

T30ROS.HB3P

086/011279

T30ROS.HN3P

T30LOS.HB3P

086/011281

T30LOS.HN3P

Width (mm) 2.5

3.4

Length (mm)

Min. bundle dia.(mm)

Max. bundle dia. (mm)

Min. tensile strength

Pack qty

100

1.6

20.0

80

100

100

1.6

20.0

80

200

145

1.6

35.0

135

100

200

1.6

50.0

135

100

T50SOS.HB3P

086/011282

--

150

1.6

35.0

225

100

T50ROS.HB3P

086/011284

T50ROS.HN3P

200

1.6

50.0

225

100

T50MOS.HB3P

--

T50MOS.NN3P

T50LOS.HB3P

086/011286

--

T120ROS.HB3P

086/011287

T120ROS.HN3P

257

4.6

7.6

245

1.6

66.0

225

100

384

1.6

110.0

225

100

385

5.0

105.0

535

100


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Manual cable marking: pre-termination

Cable ties and fixing solutions

Specialist cable ties

Image © Network Rail

Outside serrated cable ties Polyamide 66 (PA66V0-HOI)

ved Appro

HF

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LFH

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SPECIFICATIONS Material Polyamide 66 high oxygen index (PA66 V0-HOI) Colour options Natural Operating temperature -40˚C to +85˚C Continuous +105˚C for 500h Flammability rating Low generation of toxic gases and corrosive acid. Low smoke generation, UL94 v0 LUL Cert No. 2247

Polyamide 66 cable ties natural Part number Natural

Width (mm)

Length (mm)

Min. bundle dia. (mm)

Max. bundle dia. (mm)

Min. tensile strength

Pack qty

T18ROSFR.VN3P

2.5

100

1.6

20.0

80

100

T30LOS.VN3P

3.4

145

1.6

35.0

135

100

T50MOS.VN3P

4.6

150

1.6

35.0

225

100

T120ROS.VN3P

7.6

385

5.0

105.0

535

100

258


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Specialist cable ties

Outside serrated cable ties

HF

RA

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Rail d ve Appro

Cable ties and fixing solutions

Our range of outside serrated cable ties offer high tensile strengths, low insertion forces and a smooth surface to the cable insulation for minimising any indentation, damage or chance of a ‘short circuit’. The curved shape of the head allows the tie to follow the contours of the cable and takes up less space than other designs of cable ties. These ties were designed originally for the automotive market but they are now also being used in many areas where thin-walled or soft insulation wires and cable are being installed, such as railways, aircraft, data cable installations and electronics.

SPECIFICATIONS Image © Transport for London

Material Nylon 6.6 Colour options Black or natural Operating temperature -40˚C to +110˚C Flammability rating UL94 V2 Weather resistance UV resistant Standards UL: E160935

Outside serrated cable ties Part number Natural

Part number Black

Width (mm)

Length (mm)

Max. bundle diameter (mm)

CTR110-OSN

CTR110-OSB

2.5

110

24

8

100

CTR185-OSN

CTR185-OSB

185

47

22

100

CTR300-OSN

CTR300-OSB

300

80

22

100

370

103

53

100

Only available in Black

259

CTR370-OSB

4.8 7.6

Min tensile strength (Kg)

Pack quantity


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Manual cable marking: pre-termination

Specialist cable ties

Limited fire hazard (LFH) cable ties

LFH

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RA

Rail d ve Appro

HF

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Cable ties and fixing solutions

Our range of LFH cable ties are made from a self-extinguishing, V0: UL 94 halogen-free, fire resistant material. The multi-toothed ratchet cable ties enable strong locking and a high tensile strength. Ideal for use in both demanding environments and general applications where limited fire hazard properties are required, such as public buildings, factories, offshore, railway stations and the underground.

ved Appro

*Natural only

Material Copolyamide 66/6 Colour Natural or black Operating temperature -40˚C to +80˚C Density 1,160kg/m3 Ultimate elongation 5% Tensile strength at yield 80MPa Flame resistance V0 UL94/E44716 Dielectric strength 34kV/mm (Natural) LUL Cert. No 1730

Image © Transport for London

SPECIFICATIONS

Self-extinguishing test To test product functionality at minimum operating temperature.

Limited fire hazard cable ties Part number Natural

Part number Black

1780

1780-B

1781

1781-B

1782

1782-B

1783

1783-B

1784

1784-B

1786

1786-B

1787

1787-B

Width (mm)

2.5 3.5 4.6 7.5

Length (mm)

Max. bundle dia. (mm)

Min tensile strength (Kg)

Pack quantity

100

23

8

100

140

32

13

100

200

51

13

100

300

82

22

100

360

100

22

100

280

82

53

100

360

100

53

100

260


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Cable tie fixings

Cable tie fixings Cable ties and fixing solutions

Masonry mounts Masonry mounts are used for fixing cables to walls without using screws or plugs. Simply drill a hole (6 or 7mm) and push fit. For use with cable ties up to 9mm wide. SPECIFICATIONS Material Nylon 6.6 Colour option Black

Masonry mounts

HF

H

Part number

n aloge Free

Length (mm)

Hole size (mm)

Max tie width (mm)

Pack qty

CMM1

45

6

9.0

100

CMM1L

45

7

9.0

100

Screw fixed cradles Screw fix cradles are designed to provide a secure fixing for heavier cables. The cradles can be simply installed with a screw or bolt. Used in many different industries for a secure fixing. SPECIFICATIONS Material Nylon 6.6 Colour option Natural or black Operating temperature -40˚C to +80˚C Chemical resistance UV radiation

HF

en Haloge Fre

Screw fixed cradles Part no: Natural

Part no: Black

A (mm)

B (mm)

C (mm)

F (mm)

H (mm)

Pack qty

CSFM1

CSFM1B

9.5

15

3.5

5

7

100

CSFM2

CSFM2B

14.6

22.5

5

9.3

11

100

Eyelet mounts The mounts take cable ties up to 4.3mm wide and an M4 screw. Suitable for restricted spaces.

Eyelet mounts

261

Part no: Natural

Part no: Black

Tie width (mm)

Screw fix (mm)

Pack qty

CLPM1

CLPM1B

4.3

M4

100


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Manual cable marking: pre-termination

Cable ties and fixing solutions

Cable tie fixings

Image © Network Rail

Stainless steel cable tie base

Our stainless steel cable tie bases meet the requirements of BS 7671. Ideal for securing cables and hoses, providing a complete fixing when used in conjunction with our stainless steel cable ties.

SPECIFICATIONS Material 316 stainless steel Operating temperature -50˚C to +150˚C Standards BS 7671. RoHS and Reach compliant

Manufactured from 316 grade stainless steel, with fixing holes to suit no. 8 screw, and suitable for cable ties up to 8mm wide. Stainless steel cable tie base Part number

CSSTB1

Width (mm)

Length (mm)

Hole size (mm)

Max. tie width (mm)

Pack qty

16

12

5

8.0

50

262


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Manual cable marking: pre-termination

Tools for cable ties

Tools for cable ties Cable ties and fixing solutions

CCTG 1 Hand tool for cable ties An automatic cable tie tool with pressed steel mechanics and tough plastic body. Suitable for cable ties 2.5mm to 4.8mm wide. Part number

For cable tie width (mm)

CCTG 1

2.5 to 4.8

CCTG 2 Hand tool for cable ties A heavy duty steel construction with a wide range of tension control settings. Suitable for cable ties 2.5mm to 4.8mm wide. Part number

For cable tie width (mm)

CCTG 2

2.5 to 4.8

CCTG 3 Hand tool for cable ties Suitable for use with heavy duty cable ties. Ties are tensioned and cut manually. Suitable for cable ties 7.6mm to 9.0mm wide. Part number

For cable tie width (mm)

CCTG 3

7.6 to 9.0

CCTG 4 Hand tool for cable ties Suitable for use with heavy duty cable ties. Ties are tensioned manually with a pre-set control and cut automatically. Suitable for cable ties up to 13.0mm wide. Part number

For cable tie width (mm)

CCTG 4

Up to 13.0

CCTG 5 Hand tool for cable ties A heavy duty steel construction with four settings of tension control. For cable ties up to 4.8mm wide. An automatic cutter responds to the required level of tension. Part number

For cable tie width (mm)

CCTG 5

Up to 4.8

264


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Stainless steel cable ties

Stainless steel cable ties Cable ties and fixing solutions

Stainless steel 316 uncoated self-locking cable ties Our range of stainless steel uncoated cable ties are manufactured from 316 stainless steel and have a high tensile strength. The self-locking head design speeds installation and locks into place at any length along the tie. The fully enclosed head does not allow dirt or grit to interfere with the locking mechanism. These ties are flame retardant, tough, corrosion resistant and are ideal for demanding industries such as mass transit, ship building, oil rigs, and mining.

SPECIFICATIONS

Ball lock mechanism

ORIGINAL POSITION Image © Network Rail

BALL LOCK POSITION

Material 316 stainless steel Operating temperature -80˚C to +538˚C Flammability Fireproof, UV resistant and halogen free Loop tensile strength 4.6mm width: 68Kg (667N) 7.9mm width: 136Kg (1335N) 12.7mm width: 317Kg (3115N) Chemical resistance Salt spray resistant, corrosion resistant, weather resistant, outstanding chemical resistance, antimagnetic Standards UL Cert. No. E227552 DNV Cert No. E-6729 LUL Cert No. 1732

LISTED E227552

265


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Manual cable marking: pre-termination

Stainless steel cable ties

HT

HF

High ure at temper

en Haloge Fre

ved Appro

LFH

Cable ties and fixing solutions

See page 261 for Stainless steel cable tie bases.

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Stainless steel 316 cable ties Part number

Width (mm)

CTR127ST

Length (mm)

Max. bundle dia. (mm)

Min tensile strength (Kg)

Pack quantity

127

32

68

100

CTR150ST

150

43

68

100

CTR200ST

200

50

68

100

300

76

68

100

CTR360ST

360

102

68

100

CTR520ST

520

152

68

100

CTR680ST

680

200

68

100

CTR200HDST

200

50

136

100

CTR300HDST

300

76

136

100

CTR360HDST

360

102

136

100

520

152

136

100

CTR300ST

CTR520HDST

4.6

7.9

CTR680HDST

680

200

136

100

CTR840HDST

840

250

136

100

CTR1000HDST

1000

302

136

100

CTR360EHDST

360

110

317

100

CTR520EHDST

520

152

317

100

CTR620EHDST

12.7

620

192

317

100

CTR840EHDST

840

250

317

100

CTR1000EHDST

1000

302

317

100

266


SECURE

Stainless steel cable ties

HF

Stainless steel ladder uncoated cable ties

en Haloge Fre

LFH

HT

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High ure at temper

Cable ties and fixing solutions

Our range of uncoated stainless steel ladder cable ties are manufactured from 316 stainless steel. They have a non-releasable locking mechanism that offers adjustment along the length of the tie. The stainless steel ties can be used in the most arduous of conditions or where the additional security, strength and fire resistance of a metal fixing is required. APPLICATIONS Used in many industries and locations from mass transit, ship building, oil rigs, mining and chemical to theatres and exhibition halls. In the event of a fire, cables will remain securely held in place.

SPECIFICATIONS Material 316 stainless steel Colour Metallic Operating temperature -80˚C to +500˚C Flammability Flame retardant, halogen free and non-toxic Loop tensile strength 7.0mm width: 667N (150lb) 12.0mm width: 1335N (300lb)

LISTED E227552

Image © Network Rail

Stainless steel ladder uncoated cable ties Part number

Length (mm)

Metal thickness (mm)

Pack quantity

CTR150LTST

150

0.30

100

CTR200LTST

200

0.30

100

CTR230LTST

225

0.30

100

300

0.30

100

CTR360LTST

360

0.30

100

CTR450LTST

450

0.30

100

CTR600LTST

600

0.30

100

CTR200HDLTST

200

0.35

100

CTR300HDLTST

300

0.35

100

360

0.35

100

CTR450HDLTST

450

0.35

100

CTR600HDLTST

600

0.35

100

CTR300LTST

CTR360HDLTST

267

Width (mm)

7.0

12.0


SECURE

Manual cable marking: pre-termination

Stainless steel cable ties

HF

Stainless steel 316 ladder coated cable ties

en Haloge Fre

LFH

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Cable ties and fixing solutions

Our range of coated stainless steel ladder cable ties are manufactured from 316 stainless steel. They have a non-releasable locking mechanism that offers infinite adjustment along the length of the tie. The stainless steel ties can be used in the most arduous of conditions or where the additional security, strength and fire resistance of a metal fixing is required. APPLICATIONS Used in many industries and locations from mass transit, ship building, oil rigs, mining and chemical to theatres and exhibition halls. In the event of a fire, cables will remain securely held in place.

SPECIFICATIONS Material 316 stainless steel Coating Pure polyester coating Colour Black Operating temperature -30˚C to +150˚C Flammability Fireproof, halogen free, UV resistant and non-toxic Loop tensile strength 7.0mm Width: 667N (150lb) 12.0mm Width: 1335N (300lb)

LISTED E227552

Image © Rail Engineer

Stainless steel ladder coated cable ties Part number

Length (mm)

Metal thickness (mm)

Pack quantity

CTR150LTSTC

150

0.30

100

CTR200LTSTC

200

0.30

100

CTR230LTSTC

225

0.30

100

300

0.30

100

CTR360LTSTC

360

0.30

100

CTR450LTSTC

450

0.30

100

CTR600LTSTC

600

0.30

100

CTR200HDLTSTC

200

0.35

100

300

0.35

100

360

0.35

100

CTR450HDLTSTC

450

0.35

100

CTR600HDLTSTC

600

0.35

100

CTR300LTSTC

Width (mm)

7.0

CTR300HDLTSTC CTR360HDLTSTC

12.0

268


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Tensioning tools for stainless steel cable ties

LFH

Tensioning tools for stainless steel cable ties

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Cable ties and fixing solutions

CSST 1 Hand tool for cable ties This tool is specifically designed for use with coated or uncoated stainless steel cable ties. Features a variable tensioning device and automatically cuts when the desired tension is reached. Part number

For cable tie width (mm)

For cable tie thickness (mm)

CSST1

Up to 7.9mm

Up to 0.3mm

How to use the CSST 1 tool for stainless steel cable ties Step two

Step one

Place the tie around the object to be secured.

Insert tail through the slot and into the ratchet jaw and tension by repeatedly pressing tool handles together.

Step three

When the right tension is reached, the tail will shear off adjacent to the cable tie head.

CSST 2 Hand tool for cable ties This tool is specifically designed for use with coated or uncoated stainless steel cable ties. Correct tension is achieved by repeatedly pressing tool handles together. A manual cutter is operated by a lever. Part number

For cable tie width (mm)

For cable tie thickness (mm)

CSST2

Up to 7.9mm

Up to 0.3mm

How to use the CSST 2 tool for stainless steel cable ties Step one

Place the tie around the object to be secured.

269

Step two

Insert tail through the slot and into the ratchet jaw and tension by repeatedly pressing tool handles together.

Step three

When the right tension is reached, pull the manual lever forwards. This will shear off the tail adjacent to the cable tie head.


SECURE

Manual cable marking: pre-termination

Stainless steel band and buckle system

The Cablecraft stainless steel band and buckle system can be quickly formed to suit virtually any diameter. It is available in three grades of stainless steel; SS201, SS304 and SS316 in coated and uncoated options. The band is supplied in boxes or handy plastic dispensers available with a centre turn facility for quick and easy application. Offers good resistance to oxidation and many moderately corrosive agents.

Superior strength The band and buckle system is suitable for applications where superior strength is required such as securing hose clamps, pipes, road signs, lamp posts and cables.

Image Š Network Rail

270

Cable ties and fixing solutions

Stainless steel band and buckle system


SECURE

Stainless steel band and buckle system

LFH

Plastic dispenser with stainless steel band

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Cable ties and fixing solutions

Stainless Steel band is packed in easy-to-use plastic tote dispensers. Used in conjunction with stainless steel buckles - see overleaf. SPECIFICATIONS Material 201 grade stainless steel, uncoated Also available in stainless steel grades 304 and 316, coated and uncoated. Please contact Cablecraft for more details.

LISTED E227552

Stainless steel band Reel colour

Type

Width (mm)

Thickness (mm)

Av. breaking strength

Part number uncoated

Part number coated

RSU09B306-5T

RSC09B306-5T

C203

9.5

0.65

4005

900

30.5

RSU12B307-5T

RSC12B307-5T

C204

12.7

0.75

6675

1500

30.5

RSU16B307-5T

RSC16B307-5T

C205

16.0

0.75

8344

1875

30.5

RSU19B307-5T

RSC19B307-5T

C206

19.0

0.75

10013

2250

30.5

N

Ibs

Pack qty (m)

How to apply the band and buckle system 1

Pull the buckle 2 Double wrap onto the band, the band for a p.62 wings pointing heavier job. towards the end. Clamp, holding band on band. Then push thethe buckle on the top and Thread the tail through both With buckle back over facing towards you, the strap tabs and the bridge of the the doubled pass the tie completely around buckle. band, bending the bundle starting from the the end 1" under front. the buckle.

Pull on the cutter 5 Hold the stub of lever ensuring the band with that the band your thumb and is cut off at the hammer it flat correct length. over the Locate tailbridge between the tabs Using the Tensioning Hook and Bend tail backwards over the of the buckle. top of the bridge. and bend tabs over the tail. pulling in line with the buckle, tighten tail around bundle to Complete the required tension. the clamp by hammering the wings over the stub.

4

271

3

Place the band in the tool. Push down gripper with thumb. Turn handle to tension clamp to maximum. Reverse handle carefully, half a turn, to avoid breaking.

6

The finished bands and buckles are now in place.


SECURE

Manual cable marking: pre-termination

Stainless steel band and buckle system

LFH

Stainless steel band in boxes

ire Low F rd Haza

Cable ties and fixing solutions

Stainless Steel band is packed in easy to use box dispensers. SPECIFICATIONS Material 201 grade stainless steel uncoated * Also available in SS304 and SS316, coated and uncoated

LISTED E227552

Stainless steel band in boxes Part number

Type

Width (mm)

Thickness (mm)

Average breaking strength N

Ibs

Pack quantity (m)

RSU09B306-5C

C203

9.5

0.65

4005

900

30.5

RSU12B307-5C

C204

12.7

0.75

6675

1500

30.5

RSU16B307-5C

C205

16.0

0.75

8344

1875

30.5

RSU19B307-5C

C206

19.0

0.75

10013

2250

30.5

LFH

Type 201 stainless steel buckles - jaw type

ire Low F rd Haza

Uncoated stainless steel, jaw type buckles for use with the stainless steel band. SPECIFICATIONS Material High tensile strength 201 grade stainless steel Also available in SS304 and SS316, coated and uncoated

Stainless steel buckles Part number

Type

Width (mm)

Pack qty

RCU09BJ

C253

9.5

1

RCU12BJ

C254

12.7

1

RCU16BJ

C255

16.0

1

RCU19BJ

C256

19.0

1

272


SECURE

Stainless steel band and buckle system

Type 201 Stainless steel sign mounting brackets Cable ties and fixing solutions

Sign mounts are used to mount traffic signs, junction boxes and enclosures. Withstands stress and vibrations as mounts are made from high tensile stainless steel.

Bracket type

SINGLE

SPECIFICATIONS

FLARED

TWO BOLT

Material 201 grade stainless steel Also available in SS304 and SS316, coated and uncoated

Stainless steel sign mounting brackets Part number

Description

Slot size

Leg type

Pack quantity

Mini single bolt bracket RM12MS RM12MSA

Straight leg, mini bracket

12.7

Straight

1

Straight leg, mini bracket, bolt & washer

12.7

Straight

1

RM12MF

Flared leg, mini bracket

12.7

Flared

1

RM12MFA

Flared leg, mini bracket, bolt & washer

12.7

Flared

1 1

Regular single bolt bracket RM19SS

Straight leg single bolt bracket

19

Straight

Straight leg single bolt bracket, bolt & washer

19

Straight

1

RM19SF

Flared leg single bolt bracket

19

Flared

1

RM19SFA

Flared leg single bolt bracket, bolt & washer

19

Flared

1

RM19SSA

Two bolt bracket RM19TS RM19TSA

Straight leg, two bolt

19

Straight

1

Straight leg, two bolt bracket, bolt & washer

19

Straight

1

RRT03 Band tool For use with stainless steel band up to 19mm wide. RRT03 band tool Part number

RRT03

273

Description

Width (Kg)

For bands up to 19mm wide

2.0


SECURE

Manual cable marking: pre-termination

Easi-Fix band & Betastrip

LSF

Easi-fix band

moke Low S me & Fu

Cable ties and fixing solutions

Easi-fix band is made from carbon steel with an LSF coating. It is ideal for fixing single cables or small bundles to any surface. Simply cut to length and nail or screw into place. Available in two colours red or black.

SPECIFICATIONS Material Carbon steel with LSF coating Colour options Red or black Operating temperature -15˚C to +50˚C Breaking load 125Kg

Easi-fix band Part number

PVAM121B PVAM171B PVAM121R PVAM171R

Colour

Width (mm)

Length (m)

Pack qty

12

10

1

Black Red

17

10

1

12

10

1

17

10

1

LSF

Betastrip

moke Low S me & Fu

Betastrip is made from aluminium with a polyester resin coating. It is prepunched, ideal for fixing single cables or small bundles to any surface. Simply cut to length and nail or screw into place. Available in two colours, orange or grey. SPECIFICATIONS Material Aluminium strip with polyester resin coating Colour options Grey or orange

Betastrip

Operating temperature -15˚C to +50˚C

Part number

Breaking load 125Kg Diameter of hole 7.0mm

Colour

Width (mm)

Length (m)

Thickness (mm)

Pack qty

0413

Grey

19

10

1.2

1

0416

Orange

19

10

1.2

1

274


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