DONGGUAN SANYUE FOAM MACHINERY CO.,LTD Manufacturer Of Polyurethane Foam Machinery

Page 1

Website: www.sanymachine.com


Company Introduction:  

 

DONGGUAN SANYUE FOAM MACHINERY CO. , LTD. a manufacturer company integrated design, development, manufacture and installation of the complete foam production lines. The company is located in Dongguan City, Guangdong province. The main products are a series of flexible polyurethane foaming machines, foam cutting machines, CNC contour foam cutting machines, rebonding foam machines, mattress tape edge machines and the related accessories and raw materials. The products are widely used in sofa, mattress, automotive, interior furnishing , wall insulation, electronics, footwear, cleaning supplies and other industries. With a team of skilled and experienced staff in the foam machinery field, trained and nurtured through hard work, and learn from foreign advanced manufacturing technologies, SANYUE foam machinery are manufactured under strict quality control, and its best price performance ratio and good after-sales service to win the majority of customers praise. Now SANYUE’s customers throughout domestic and overseas Southeast Asia, Middle East, Africa, Europe, Americas etc various countries and regions. It is our mission to offer our customers the best possible products and service at the most competitive prices, assuring our profitability to sustain long term service to them. We sincerely hope you too can become partners of us and join us as we grow.


SYFP – QZD Automatic Horizontal Continuous Foam Making Machine This machine is for continuously making slabstock foam of density 5-80kg/ m³. It adopts high automatic level, more flexible operation with touch screen control system , user can store 10 kinds of different formulations and adjust the formulation anytime, which makes the control of cost more scientific and visual. apply to mattress, furniture interiors, bra, footwear, electronic, packing, clothing, Automo tive and Aviation etc. The production line has a fully automatic and manual control modes, easy to operate, it's the best choice for large scale pro duction of polyurethane foam blocks continuously.

Model foaming group

SYFP-QZD 13~16 groups

foaming type

Trough / sprayer

foaming width

1150~2250 mm

foaming height

1300 mm

foaming density

5-80 kg/m³

foaming speed

2000~8000 mm/min

output max

200~350 L/min

mixing head power

37 kw

total power

130 kw

oven length

18000 mm

1


SYFP – BZD Automatic Box Foaming Machine The machine is for making foam buns of density 8-60kg/ m³. It adopts high automation level, More flexible operation with touch screen control system , user can store 10 kinds of different formulations and adjust the formulation anytime , which makes the control of cost more scientific and visual. apply to mattress, furniture interiors, bra, footwear, electronic, packing, clothing, Automotive ,avia tion etc. The machine has a fully automatic and manual control modes, easy to operate, it's the best choice for small to medium scale production of polyurethane foam.

Model

SYFP-BZD

foaming group

3 / 7 groups

foaming width

1550~2050 mm

foaming length

2050~3050 mm

foaming height

1250 mm

foaming density

8~60 kg/m³

output max

260 L/min

mixing head power

11 / 15 kw

total power machine external size

45 kw L10000*W7000*H3500 mm

2


SYFP – 11A / 15A Manual Foaming Machine (Horizontal) The machine is for mixing foam materials, The materials is mixing in the foaming bucket evenly, then release into a mould for completing of chemical reactions, curing, shaping processes. It has setting time function. Model

SYFP-11A

SYFP-15A

foaming output max

150 kg

180 kg

total power

11 kw

15 kw

0-3000 r/min

0-3000 r/min

¢450mm, ¢500mm

¢450mm, ¢500mm

L1300*W650*H1100 mm

L1300*W650*H1100 mm

mixing speed max foaming bucket machine external size

3


SYFP – 11B / 15B Manual Foaming Machine (Vertical) The machine is for mixing foam materials, The materials is mixing in the foaming bucket evenly, then release into a mould for completing of chemical reactions, curing, shaping processes. It has setting time function.

Model

SYFP-11B

SYFP-15B

foaming output max

150 kg

180 kg

total power

11 kw

15 kw

0-3000 r/min

0-3000 r/min

¢450mm, ¢500mm

¢450mm, ¢500mm

L1400*W950*H3000 mm

L1400*W950*H3000 mm

mixing speed max foaming bucket

machine external size

4


SY – CNC01 Dual oscillating Knife CNC Contour Foam Cutting Machine (Horizontal+Vertical) The machine adopts the integration computer control system and dual oscillating cutters. By the line speed of 10m/s of the knife, tracking the computer setting command of X,Y,Z axis and responsible safety operation system, It can automatic cut the patterns require d. The materials can be PUR rigid foam and soft foam, PUR rebond foam, polystyrene, PE, rock wool/glass wool , phenol foam etc. High efficiency, strong function, low noise, it’s a equipment apply to Automotive, upholstery and furniture, packaging , construction engineering, acoustic and heat insulation etc industries.

Model cutting foam size oscillating cutter moving speed

processing precision voltage total power machine weight

machine external size

SY-CNC01 L2500*W2200*H1200mm 0- 10m/min

±0.5mm 380V/220V 3P 10kw 3000kg

L5000*W3200*H2400mm

5


SY – CNC02 Single oscillating Knife CNC Contour Foam Cutting Machine (Horizontal+Worktable With Mesh Belt) The machine adopts the integration computer control system and the horizontal oscillating cutter. By the line speed of 10m/s of the knife, tracking the computer setting command of X,Y,Z axis and responsible safety operation system, It can automatic cut the pattern s required. The materials can be PUR rigid foam and soft foam, PUR rebond foam, polystyrene, PE, rock wool/glass wool , phenol foam etc. A belt table for an easy transport of the blocks. High efficiency, strong function, low noise, it’s a equipment apply to Automotive, upholstery and furniture, packaging , construction engineering, acoustic and heat insulation etc industries.

Model cutting foam size oscillating cutter moving speed

processing precision voltage total power machine weight

machine external size

SY-CNC02 L2500*W2200*H1200mm 0- 10m/min

±0.5mm 380V/220V 3P 5kw 2000kg

L5000*W3200*H2400mm

6


SY – CNC03 Single oscillating Knife CNC Contour Foam Cutting Machine (Horizontal+Worktable With 360° Rotation) The machine adopts the integration computer control system and the oscillating cutter, it can directly process all pattern de signs cutting without removing from the worktable. By the line speed of 10m/s of the knife, tracking the computer setting dictate of X,Y,Z axis, It can automatic cut the patterns required and without dust. It’s responsible safety operation system, can process random size of fo am block, including memory foam, cleaning foam etc. and high efficiency, strong function, low noise, it’s a finest equipment used for a ll kinds of foam industries.

Model cutting foam size oscillating cutter moving speed

processing precision voltage total power machine weight

machine external size

SY-CNC03 L2000*W2000*H1200mm 0- 10m/min

±0.5mm 380V/220V 3P 5kw 2000kg

L5000*W3200*H2400mm

7


SY – CNC04 Single Oscillating Knife CNC Contour Foam Cutting Machine (Vertical+Worktable With 360° Rotation) The machine adopts the integration computer control system and the oscillating cutter, it can directly process all pattern de signs cutting without removing from the worktable. By the line speed of 10m/s of the knife, tracking the computer setting command of X,Y,Z axis, It can automatic cut the patterns required and without dust. It’s responsible safety operation system, can process random size of fo am block, including memory foam, cleaning foam etc. and high efficiency, strong function, low noise, it’s a finest equipment used for a ll kinds of foam industries.

Model cutting foam size oscillating cutter moving speed

processing precision voltage total power machine weight

machine external size

SY-CNC04 L2500*W2200*H1200mm 0- 10m/min

±0.5mm 380V/220V 3P 5kw 2000kg

L5000*W3200*H2400mm

8


SY – CNC05 Single Circulating Blade CNC Contour Foam Cutting Machine (Horizontal Cutter+ Worktable With 360 degrees Rotation) The machine is currently the most advanced & practical CNC cutting equipment, controlled by PC system. It has reliable security operating system, cut PUR soft foam, PU HR foam or latex etc to various shapes without dust, full automatic cutting by tracking the graphic in PC,. With circulating blade, long knife lifetime; smooth running with good internal dynamic balance, high productivity and high cutting precision; a manual turnable table for loading and unloading; rotary cutter parts with simple structure, convenient maintenance ; automatic PC, friendly interface & compatibility. It’s suitable for various industries like furniture, mattresses ,cushions ,automotive and insulation etc.

Model

cutting foam size circulating blade moving speed processing precision voltage total power machine weight machine external size

SY-CNC05

L2000*W2000*H1200mm 5- 30m/min ±0.5mm 380V/220V 3P 6kw 3000kg L5000*W4000*H3000mm

9


SY – CNC06 Single Circulating Blade CNC Contour Foam Cutting Machine (Vertical Cutter + Worktable With Mesh Belt) The machine is currently the most advanced & practical CNC cutting equipment, controlled by PC system. It has reliable security operating system, cut PUR soft foam, PU HR foam or latex etc to various shapes without dust, full automatic cutting by tracking the graphic in PC,. With circulating blade, long knife lifetime; smooth running with good internal dynamic balance, high productivity and high cutting precision; a reversing conveyor table for loading and unloading; rotary cutter parts with simple structure, convenient maintenance ; automatic PC, friendly interface & compatibility. It’s suitable for various industries like furniture, mattresses ,cushions ,automotive and packaging etc.

Model cutting foam size circulating blade moving speed processing precision voltage total power

machine weight machine external size

SY-CNC06 L2500*W2200*H900mm 5- 30m/min ±0.5mm 380V/220V 3P 8kw

3000kg L5000*W4000*H3000mm

10


SYLG – 1650 / 2150 Horizontal Foam Long Track Cutting Machine The machine is for cutting the long slabstock foam into slices, it adopts full automatic digital control, setting the number by control panel as needed cutting thickness , the machine automatically runs on the rail. operation steady, high production efficiency, it's the necessary equipment for long slabstock foam by continuous foaming produced.(can choose with automatic rewinding device.)

Model

SYLG-1650

SYLG-2150

cutting foam width

W1650

W2150

cutting foam height

H1200

H1200

2-60 mm

2-60 mm

0-60 m/min

0-60 m/min

blade length

6780 mm

8300 mm

total power

6.42 kw

7.32 kw

L3600*W2200*H2350mm

L3600*W2200*H2350mm

cutting foam thickness treading speed

machine external size

11


SYPQ – 1650 / 2150 Horizontal Foam Cutting Machine The machine is for cutting the block foam into slices. It adopts fully automatic digital control, setting the number by control panel as needed cutting thickness, the worktable automatically runs. can choose with a pressure roller in order to prevent cutting foam moving. easy to operate, cutting precision.( also can choose worktable with vacuum system)

Model

SYPQ-1650

SYPQ-2150

L2000*W1650* H1200mm

L3000*W2150* H1200mm

cutting foam thickness

2-150 mm

2-150 mm

treading speed

0-30 m/min

0-30 m/min

blade length

8500 mm

9480 mm

total power

8.32 kw

8.32 kw

L5000*W3600*H2350mm

L7000*W4200*H2350mm

cutting foam size

machine external size

12


SYYP – 6M / 7M / 10M Horizontal Circle Foam Cutting Machine The machine is used for slitting flexible and light bonded foam blocks with a rotary table for continuously cutting without reverse movement. It adopts fully automatic digital control, and setting the number as needed cutting thickness by control panel. The worktable runs automatically. The turning speed of worktable is adjustable. Continuously cutting ,the production efficiency is very high ( can choose worktable with vacuum system).

Model

SYYP-6M

SYYP-7M

SYYP-10M

L2000*W1500*H1200mm (4PCS)

L2000*W1500*H1200mm (6-7PCS)

L2000*W1500*H1200mm (9-11PCS)

cutting foam thickness

2-150 mm

2-150 mm

2-150 mm

worktable turning speed

0-3.5 r/min

0-3.5 r/min

0-2.5 r/min

¢6 m

¢7 m

¢10 m

blade length

8940 mm

10620 mm

11200 mm

total power

8.92 kw

8.92 kw

10.52 kw

L7000*W6500*H2500mm

L7500*W7000*H2500mm

L11500*W11000*H2500mm

cutting foam size

worktable diameter

machine external size

13


SYYQ - 2150 Foam Peeling Machine The machine is mainly for round foam continuously cutting with automatic winding device. the products are widely used for mattress, bra, footwear, packaging and other industries. Easy to operate, cutting precision. (Choose PLC touch screen setting thickness, instead of the traditional method by changing gears. precision 0.1mm).

Model cutting foam size cutting foam thickness turning speed

SYYQ-2150 ďż 2000*W2150 mm 2-25 mm 0-30 m/min

blade length

8940 mm

total power

4.67 kw

machine external size

L4600*W1700*H2000 mm

14


SYZK – 45A / 45B Foam Boring Machine The machine is an equipment suit with the foam peeling machine. it is mainly used for cutting a fine hole in the round foams and rectangular blocks. easy to operate, cutting precision.

Model

SYZK-45A (Horizontal)

SYZK-45B (Vertical)

¢2000*W2200 mm

¢2000*W2200 mm

drilling foam diameter

¢45 mm

¢45 mm

drill speed

230 r/min

230 r/min

total power

1.5 kw

2.2 kw

L5800*W1400*H1800mm

L2500*W2500*H5500mm

process foam size

machine external size

SYZK-45B

SYZK-45A

15


SYYX – 1650 / 2150 Profile Foam Cutting Machine The machine is mainly used for convoluted (egg box)foam cutting, widely used in upholstery and mattresses, household and cons umer goods, packaging etc other industries. easy to operate, cutting precision.

Model

SYYX-1650

SYYX-2150

cutting foam width

W1650 mm

W2150 mm

turning speed

0-30 m/min

0-30 m/min

blade length

8800 mm

9800 mm

total power

10.74 kw

10.74 kw

L4200*W1300*H1600mm

L4800*W1300*H1600mm

machine external size

16


SYLQ – 2L / 4LA / 4LB Vertical Foam Cutting Machine The machine is mostly used for foam block or foam sheets vertical cutting , processing all kinds of EVA , EPE, packing materials, paper etc other products as well. easy to operate, cutting precision.

Model

SYLQ-2L

SYLQ-4LA

SYLQ-4LB

inner worktable size

W500*L1000 mm

W1320*L2290 mm

W1720*L2290 mm

outer worktable size

W1000*L1000 mm

W1200*L2290 mm

W2000*L2290 mm

cutting foam height

H400/600 mm

H800/1200 mm

H800/1200 mm

cutting foam thickness

2- mm

2- mm

2- mm

total power

1.68 kw

1.74kw

1.74 kw

L2000*W1500*H2000mm

L4000*W3500*H2500mm

L5200*W4000*H2500mm

machine external size

SYLQ-2L

SYLQ-4LA

SYLQ-4LB

17


SYFX – 1200 / 1500 Manual Contour Foam Cutting Machine The machine is for cutting soft and rigid polyurethane foams, following the desired shape template like cylinder, pillow-type etc .Widely used for furniture,sofa, packaging materials etc. Simple operation.

Model

SYFX-1200

SYFX-1500

W1200*L1500 mm

W1500*L1500 mm

wire length

6200 mm

6900 mm

total power

3.2 kw

3.2 kw

L2300*W2500*H1500mm

L3000*W2500*H1500mm

cutting foam size

machine external size

18


SYJD – 2L Foam Angle Cutting Machine The machine is mostly used for foam edges angular cutting , and processing all kinds of EVA , EPE, packing materials, paper etc other products . and widely used for sofa, furniture, seating, packaging etc. easy to operate, cutting precision.

Model

SYJD-2L

inner table size

W300*L1500 mm

outer table size

W1000*L1500 mm

processing angle

40-90°

max cutting height

H600 mm

total power machine external size

1.68 kw L2000*W1500*H2000mm

19


SYCC – 30T / 40T / 50T / 60T Hydraulic Die Foam Cutting Machine The machine is used for die forming cutting one layer or layers of foam,plastic, leather,nylon, carton board,EVA and kinds of synthetic materials etc. It’s widely used in leather working, footwear,garment(clothes),leather bag,toll,plastic,package and automobile industries.(double cylinders and four columns) Model worktable size hydraulic working stroke max pressure weight total power machine external size

SYCC-30T

SYCC-40T

SYCC-50T

SYCC-60T

L1600*W510 mm

L1600*W610 mm

L1600*W710 mm

L1600*W810 mm

50-230 mm

50-230 mm

50-230 mm

50-230 mm

30 T

40 T

50 T

60 T

1880 kg

2200 kg

3180 kg

3500 kg

3 kw

3 kw

4 kw

5.5 kw

L2500*W700*H1700mm

L2500*W830*H1700mm

L2500*W930*H1700mm

L2500*W1030*H1700mm

20


SYZS – 10A / 10B Rebonding Foam Machine The machine is mainly used to mixing the crushed foam scraps with adhesive PU chemical, then through the mould, pressed by th e hydraulic system, produce the reconstituted foam according to the corresponding density required. The machine contains all th e complete line of the stirring mixing tank, hydraulic systems, compression mould, stairs & platforms etc, high production efficiency. Also the mould can be optional with the automatic steam system, much higher productivity, and the finished product will be high quality.

Model

SYZS-10A

SYZS-10B (with steam)

10m³

10m³

40 r/min

40 r/min

mould size

L2050*W1550*H1000mm(2pcs) manual

L2050*W1550*H1850mm(1pcs) automatic

total power

15 kw

16.5 kw

L6000*W3600*H4500mm

L6000*W3600*H4500mm

mixing box cubage

mixing speed

machine external size

GHZS-10A

GHZS-10B

21


SYFS – 11KW / 22KW / 29KW / 35.5KW Foam Crushing Machine The machine is mainly used for crushing waste foam scraps into granules, then used for filling pillows, cushions, toys and ma king rebonded foam etc, high productivity.

Model

SYFS-11KW

SYFS-22KW

SYFS-29KW

SYFS-35.5KW

output

100-200 kg/h

300-400 kg/h

100-300 kg/h

500-1200 kg/h

3-20 mm

3-20 mm

3-20 mm

3-20 mm

weight

400 kg

900 kg

1000 kg

1600 kg

total power

7.5 kw

22 kw

29 kw

35.5 kw

L840*W580*H1500mm

L1700*W1150*H1500mm

L3000*W1200*H1100mm

L2000*W1700*H2000mm

crushing granule size

machine external size

SYFS-11KW

SYFS-22KW

SYFS-29KW

SYFS-35.5KW

22


SYPQ – ZS1650 / ZS2150 Horizontal Rebonding Foam Cutting Machine The machine is mostly used for slicing of rebonding foam and high density block foam. Fully automatic digital control , setting the number by control panel as needed cutting thickness, the worktable automatically runs, easy to operate, cutting precision.

Model

SYPQ-ZS1650

SYPQ-ZS2150

L2000*W1650*H1200 mm

L3000*W2150*H1200 mm

3-80 mm

3-80 mm

0-25 m/min

0-25 m/min

blade length

7700 mm

8700 mm

total power

8.12 kw

8.12 kw

L5800*W3700*H2350mm

L6800*W4200*H2350mm

cutting rebonding foam size cutting rebonding foam thickness treading speed

machine external size

23


SYDB – 30T / 60T / 80T / 100T / 120T Waste Foam Packing Machine The machine is mainly used for compressing and baling waste foam scraps into the smallest size, saving space, and convenient storage and transport.

Model max waste foam cubage max pressing force weight total power machine external size

SYDB-30T

SYDB-60T

SYDB-80T

SYDB-100T/120T

L900*W600*H900 mm

L1000*W650*H1000 mm

L1100*W700*H1000 mm

L1600*W810 mm

30 T

60 T

80 T

100 T/120 T

1500 kg

2800 kg

3200 kg

5100 kg

7.5 kw

11 kw

15 kw

18.5 kw

L1250*W850*H3200mm

L1400*W900*H3300mm

L1400*W950*H3300mm

L1500*W1200*H3600mm

24


SYWB – QZD Automatic Flipping Mattress Tape Edge Machine 

    

The machine is mainly used for taping edge of mattress cover and soft cushion. It has the following features: 1. the head is fixed but can move up and down to adapt to different height of mattress. 2. The angle of the head is adjustable. 3. with the structure of moving mattress. When working, the conveying belt drives the mattress to proceed. When one side is f inished, this mattress machine can turn 90 degrees automatically to start taping the next side. The taping of the corner is finished while turning. When the top four sides are completed, the machine can turn the mattress over for taping the other four sides. 4. only need one operator and no need the operator to move around or overturn the mattress by hand. high efficiency.

Model

SYWB-QZD

sewing head type

Chain Stitch

lifting form of worktable

electric

sewing mattress thickness

60-450 mm

sewing head lifting range

0-400 mm

worktable size productivity weight

1900×3950×870mm 10-20 pcs/h 1300 kg

motor power

4 kw

air pressure

0.6-1.0 Mpa

power supply machine external size

380V,50HZ (60HZ),3Phase L3950*W2380*H1650mm

25


SYWB – SD Manual Mattress Tape Edge Machine  

The machine is mainly used for sewing edging of the production of spring mattress, it can also be used for sewing as soft mattresses, sof t cushions for sofa and sleeping bag etc. It is equipped with imported or Chinese sewing head according to customers requirement. the table lifting by hand. The sewing speed and procedure can be controlled by the knee lever. working steady, vibration small, and low noise.

Model

SYWB-SD

sewing head type

Lock stitch

lifting form of worktable sewing mattress thickness sewing head lifting range max tilting angle of sewing head worktable size (can customized) productivity

manual 40-300 mm 0-260 mm 40° 1500×2000mm 15 pcs/h

weight

460 kg

motor power

0.4 kw

power supply

220V,50HZ,Single Phase

machine external size

L2130*W2010*H1565mm

26


SYWB – BZD1 / BZD2 Semi Automatic Mattress Tape Edge Machine  

The machine is mainly used for sewing edging of he production of spring mattress, it can also be used for sewing as soft mattresses, soft cushions for sofa and sleeping bag etc. It is equipped with imported or Chinese sewing head according to customers requirement. the table lifting by hand. The sewing speed and procedure can be controlled by the knee lever. working steady, vibration small, and low noise.

Model

SYWB-BZD1

SYWB-BZD2

Lock stitch or Chain stitch

Lock stitch or Chain stitch

electric

electric

sewing mattress thickness

60-430 mm

30-450 mm

sewing head lifting range

0-140 mm

0-140 mm

1600×2000mm (lock stitch) 1800×2000mm (chain stitch)

1600×2000mm (lock stitch) 1800×2000mm (chain stitch)

10-20 pcs/h

10-20 pcs/h

weight

500 kg

700 kg

motor power

1.2 kw

1.2 kw

power supply

220V,50HZ,Single Phase 380V,50HZ(60HZ),3 Phase

220V,50HZ,Single Phase 380V,50HZ(60HZ),3 Phase

machine external size

L2380*W1400*H1650mm

L2380*W1400*H1650mm

sewing head type

lifting form of worktable

worktable size (can customized) productivity

SYWB-BZD1

SYWB-BZD2

27


SY – FPZ Foaming Craft Paper

SY – FHM Waste Foam

1、color: brown 2、size: 80-120g 3、width: 800-2700mm

1、color: mixed / pure 2、preferred density range: 10-30kg/m3 3、weight: 150-300kg/bale

SY – FPYL Foaming Raw Materials

SY – JS Rebond Foam Adhesive

1、products name: PPG POP TDI MC T9 A33 Si-Oil Color Paste 2、origin: China Japan USA

1、packing: 200kg/barrel 2、origin: China

28


DONGGUAN GAOHONG FOAM MACHINERY FACTORY

Website: www.sanymachine.com Address: Zhaokang Industrial Zone, Shipai town, Dongguan City, Guangdong, China

Tel: +86 - 769 - 2863 2750ďťż E-mail: keren@sanymachine.com Skype: sany_machine

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