Coating for Bloom Moulds in ConCast Steel process
XuperCOAT vation o n
n o vati
Proven and effective Coating Service Solution based on more than 20 years of experience worldwide
Exceptional service life increase Major reduction in maintenance costs High long term dimensional and surface finish stability
Low friction coating
SERVICES
In
on
In
The highest protection technology for moulds
XuperCOAT
Wear factors: In the production and processing of steel, the ConCast copper mould surfaces are subject to extreme operating conditions which have a direct influence on the quality of the product manufactured. Using the unique XuperCOAT coating, the surface is protected from wear and corrosion at high temperatures. The improved wear resistance results in longer campaign in exchanging moulds, which ensures higher availability and quality throughput. Moreover, the protection provided by the XuperCOAT provides longer life of the copper plates, thus saving costs and reducing maintenance online and offline.
XuperCOAT mould
MATERIAL
TYPE OF COATING
HARDNESS
WEAR RESISTANCE FACTOR
Copper
None
N/A
x 1.00
Nickel
Galvanic
450Hv - 480Hv
x 1.75
Hard Chrome
Galvanic
750Hv - 800Hv
x 1.75 – 2.0
XuperCOAT
Composite
1100Hv - 1300Hv
x 3.4
XuperCOAT experience
With the recent development of our XuperCOAT process, these successful composite coatings can be applied to Concast moulds in our specialized coatings application workshops. Three years of development have been necessary to achieve this unique application technology.
Detail of wear of standard moulds
Smooth finish XuperCOAT
Main characteristics:
Stable dimensional tolerence
Monitor Coatings 2 Elm Road, West Chirton North Industrial Estate, North Shields, Newcastle upon Tyne, NE29 8SE Reino Unido
Stronger, with Castolin Eutectic www.castolin.com
89341-EN-01.2016
Low coefficient of friction Good thermal conductivity Highest hardness and wear performance XuperCOAT process does not affecting the base material properties Small diameter intermal coating is now possible with this proven XuperCOAT process