Cz distribution 2011

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The Best Partner for quality joining

WWW.CASTOLIN.COM


Castolin Eutectic : Development & Manufacturing in Europe Castolin Eutectic is the specialist for all wearfacing and joining applications. With more than 100 years experience and our strategy focused on a close contact with our customers, we are able to anticipate the needs of the market to offer the best solutions. We manage warehouses and keep stocks adapted to local requirements in every country. So, when realizing that you have sold all your stock of Castolin Eutectic products, just contact your local sales representative.

2

Distribution Experts We have seen a growing demand coming from professional distributors. So, obviously we had to satisfy this demand and came in this new business with more than enough assets. Such business models have already been launched in many countries where Castolin Eutectic is already present. In those countries, a major investment has been made in order to be able to analyse your needs and to develop the right products. Staff consists of highly skilled and experienced professionals to provide you with the best service. A complete product range We have built a complete range of products especially adapted to the distribution market. This full product range will provide you with all solutions from standard joining applications to highly resistant wearfacing materials involving rods, pastes, fluxes, electrodes as well as welding equipment, gases etc. Packaging, promotions and displays Developing new packaging, finding products to complete our range as well as creating special promotions to animate your sales is our daily routine. But is it enough to be the best partner ? Not for Castolin Eutectic. We have also thought about how you are going to show the famous red and yellow products and especially on which support. To provide you with this tailored offer, we use softwares able to reproduce the exact display you need, according to the products, the space available in your shop and the design expected. Close to you Our Distribution team is at your service organizing training courses on a regular basis for your team as well as demonstration days at your shop to animate your sales, showing your customers how fast their biggest problems can become a trifle.


Index Why brazing ?

p. 4

Flame brazing table

p. 5

Brazing rods : Cupro-Phosphorous

p. 6

Brazing rods : Ag Cadmium Free range

p. 7

Brazing rods : Ag with Cadmium

p. 8

Brazing rods : Aluminium & Brass

p. 9

Fluxes

p. 10

Soft soldering

p. 11

Brazing flame equipment

p. 12-14

Accessories

p. 15

Introduction to welding process

P. 16

Arc welding table

p. 17

Welding electrodes : Steel

p. 18

Welding electrodes : Other metals

p. 19

Welding equipment : MMA process

p. 20

Welding equipment : MIG/MAG & TIG Processes

p. 21

Welding equipment : Plasma cutting & MultiPro

p. 22

Environment & Safety

p. 23

Demonstration days at your store

p. 24

3


Why Brazing ?

4

Brazing definition Brazing is a metal-joining process whereby a filler metal is heated above and distributed between two or more close-fitting parts by capillary action. The filler metal is brought slightly above its melting (liquidus) temperature while protected by a suitable atmosphere, usually a flux. It then flows over the base metal (known as wetting) and is then cooled to join the workpieces together. Brazing is a proven method Brazed joints have been used in plumbing, air-conditioning, heating, electronics and numerous other applications for a very long time. A brazed joint will last a life time and is proven to do so. Other materials such as plastic have not been around long enough to make the same claims. Additionally, with brazing if you do not get it right the first time you can reheat the joint and repair it without having to disassemble or completely reinstall the affected parts. You can be assured that when brazing, you are using the most reliable joining solution on the market. Brazing provides high strength joints With the proper joint design and correct selection of brazing materials, brazed joints can be stronger than the base materials being joined. Esthetics The perfect capillarity of brazing, and more particularly of silver brazing, returns practically invisible joints and brazed connections. This is why brazing is used where the appearance of the parts is of primary importance.

Safety Only brazing can truly ensure leak free joints in critical applications. Therefore, many standards require that such critical installations are brazed. Brazing is hygienic Did you know that plastic tubes and joints almost always contain millions of bacteria called Legionella and these are the source of Legionnaires’ disease ?

Legionnaires’ disease is an unusual and serious form of pneumonia caused by inhalation of water droplets containing the bacteria Legionella pneumophilia. Tests have shown that brazed copper tubes contain much lower concentrations of bacteria, which means more safety for you and your family.

Brazing can be used for low cost repairs as well as high volume production Brazing is a low cost process that requires very low investment in equipment. In fact, for just 20 euros you can start brazing today.

Brazing is excellent for high volume products as the use of pastes, rings and wire allow for excellent automation possibilities. In most applications, brazing joints cost less than 0,05 euros. Compared to alternative solutions, brazing is not just better mechanically but also financially.

Brazing is Easy

Castolin Eutectic teaches thousands of people every year how to braze. It literally takes less than one hour to teach someone how to perform basic brazing operations. The ease of brazing should allow companies to be flexible in their production as well as have little problem finding brazers. Castolin Eutectic’s makes brazing easy !


Flame brazing table Brazing with flame and soldering iron TIN FLAM 157

TIN FLUX 157

220°C

TIN FLAM BC 5423

TIN FLUX 157

240°C

BRAZING of Copper / Brass / Stanless steel / Aluminium

PIPE, HEATING, AIR CONDITIONING, GAS

40% Silver rod

AG FLAM 6103 RB AG FLAM 6103 RX

AG FLUX 6000 FX or FP

600°C

ALU FLUX 21

620°C

AG FLUX 6000 FX or FP

650°C

CU FLUX 5000 FX

750°C

CU FLUX 5000 FX

850°C

AG FLAM 6113 RX (Cadmium Free)

ALUMINIUM PARTS

Aluminium

GENERAL REPAIR, REFRIGERATION, GAS

20 % Silver rod

ALU FLAM 21 F AG FLAM 6100 RB AG FLAM 6100 RX

BI-GAS TORCH OXYGENE/ACETYLENE

Sn96.5 - Ag 3.5 without lead Sn 97.0-Cu 3.0 without lead

TOOLS MONO-GAS TORCH

COPPER, BRASS, INOX, ZINC PIPING DRINKING WATER

MELT ING T °C

TORCH WITH GAS CARTRIDGE

PRODUCT DESCRIPTION

SOLDERING IRON

PRODUCT FLUX NAME SOFT SOLDERING on Copper/Brass/Stainless Steel/Zinc

APPLICATIONS

AG FLAM 6110 RF (Cadmium Free)

PIPE, HEATING, GAS

PIPE, SANITARY

Copper - Phosphorus 5 % Silver rod Copper - Phosphorus 2 % Silver rod 0% Silver rod

CU FLAM RB 5286 CU FLAM RB 5280 CU FLAM RB 5246

BRAZING on Steel / Copper / Brass PLATEWORKS, PIPE

Coated brass rod

USER GUIDE

BRASS FLAM 18 XFC

900°C

ACCESSORIES

1. Ensure the surfaces to be joined are clean and free from grease and dirt.

Goggles

2. If necessary apply the appropriate flux on the parts to be joined and the rods. 3. Ensure the torch flame is adjusted correctly 4. Heat locally and melt the rods drop by drop immediately in the flame

Heat shield Castonet (to clean copper tubes). Leak Detector

5


Brazing rods : Cupro-Phosphorous CU FLAM RB 5246

CU FLAM RB 5280

Technical characteristics

Technical characteristics 715°C-805°C

Melting range (sol./liq.)

Fr

450 N/mm²

Sanitary installations and plumbing. WARNING Fumes and gases given off by welding may be hazardous to health.

Length

Conseils au verso

500mm de

Sanitärinstallationen und Klempnerarbeiten. ACHTUNG Dämpfe und Gase, die beim Löten entstehen, können gesundheitsschädlich sein.

Anweisungen auf der Innenseite

pl

Packaging

Diam.

Fumes and gases given off by welding may be hazardous to health : use in a well-ventilated area or use an additional means of ventilation. Use protective equipment for the protection of eyes, face and hands. Keep out of the reach of children. Store in original packaging and in a dry place.

Item code

Lut twardy na bazie CuP + Ag Lutowanie czystej miedzi bez dodatku topnika Do lutowania instalacji sanitarnych / wodociągowych. OSTRZEŻENIE Dymy i gazy uwalniające się podczas lutowania mogą być szkodliwe dla zdrowia.

754810

1kg

Los humos y gases emitidos por la soldadura pueden ser peligrosos para la salud : soldar en un espacio bien ventilado o usar un medio de ventilación suplementario. Utilizar dispositivos de protección para los ojos, la cara y las manos. Mantener fuera del alcance de los niños. Conservar en su embalaje de origen y en un lugar seco

Vonsejos en el interior

pt

Description

apliCaÇÕes

Varetas de Cobre Fósforo Cobre a Cobre sem decapante Canalização das casas de banho e canalizações. ADVERTÊNCIA Os fumos e gases emitidos em soldadura podem ser perigosos para a saúde : soldar num local bem arejado ou utilizar um meio de ventilação suplementar. Utilizar protecção adequada para os olhos, para a cara e para as mãos. Manter fora do alcance das crianças. Conservar na sua embalagem de origem e num local seco.

Conselhos no interior

it

SOLDADURA COBRE - FOSFORO

en cobre, latón, bronce

SOLDADURA COBRE - FOSFORO

Istruzioni all’interno

de

anWendungen

Kupfer- und PhosphorHartlötstab Kupfer auf Kupfer ohne Flussmittel Sanitärinstallationen und Klempnerarbeit. WARTUNG Dämpfe und Gase, die beim Schweißen entstehen, können gesundheitsschädlich sein : nur in gut belüfteten Räumen verwenden oder eine Absauganlage einsetzen. Tragen Sie entsprechenden Augen- und Gesichtsschutz sowie Handschuhe. Darf nicht in die Hände von Kindern gelangen. Trocken in der Originalverpackung lagern.

nl

toepassingen

su rame, ottone, bronzo

LOTEN KUPFER - PHOSPHOR

auf Kupfer, Messing, Bronze

SOLDEREN KOPFER - FOSFOR

nte sur cu ivr capa dé

715 - 805 °C Ø 2.0 500 mm 22 u.

+ Cu Flux 800 / 808 PF

Dimovi i plinovi nastali zavarivanjem/ lemljenjem mogu štetiti zdravlju

Uputstvo sa unutrašnje strane

cz

pouŽiTí

Bare rod with low silver content (2% certificate) for copper capillary brazing, without flux. Good flow and good price-performance ratio allows you to perform perfect work for economic price. Perfect wetting luxing of joints and capillarity. lf F To improve quality and fluidity 2% Ag of the brazing, we recommend on copper the use of Cu Flux 5000FX.

Kouře a plyny uvolněné svařováním mohou být nebezpečné zdraví.

ro

Fumul si gazele emanate in timpul procesului de brazare (sudura) pot fi daunatoare sanatatii.

Instructiuni - vezi in pachet

sl

aplikacije

Bakrena in fosforna spajka,baker na baker brez paste Sanitarne instalacije, plinske, vodovodne. OPOZORILO

hu

miedzi, mosiądzu i brązu

паЙка меДноФоСФорнЫм припоем, СоДерЖаЩим СереБро Пайка меди, латуни и бронзы

BaKar-FOsFOrsreBrni-lem

za bakar,mjed i broncu

měĎ FOsFOr-Cup pájKa s OBsahem-aG na měď, mosaz, bronz

aliaj Brazare CupruFOsFOr Cu-arGint Pentru cupru, alama si bronz

BaKer,FOsFOrna in sreBrna spajKa za baker,medenino in bron

ezÜsttartalmú rézFOszFOr FOrrasz

Rézhez, sárgarézhez, bronzhoz

μΠρουτΖοκολλήΣή χαλκοΣ, ΦωΣΦοροΣ, αργυροΣ Για χαλκό ορείχαλκο και μπρούτζο.

GÜMÜŞ İÇEREN BAKIR-FOSFOR LEHİMİ Bakır, pirinç ve bronz için

aplicaTii

Brazarea cuprului si a alijelor de cupru. Pentru imbinari cuprucupru nu este necesara folosirea unui flux separat. Instalatii sanitare. ATENTIE

fluxing elf

2% Ag on co ppe

A forrasztás során keletkező gőzök és gázok az egyészségre ártalmasak lehetnek.

Cu Flam 5280 RB

Utasítás belül

gr

ΕΦΑΡΜΟΓΕΣ

Ράβδοι φωσφορούχου χαλκού με 2% άργυρο. Χαλκός σε χαλκό χωρίς βόρακα. Υδραυλικά και εγκαταστάσεις υγιεινής. ΠΡΟΣΟΧΗ

+ Cu Flux 5000 FX

Οδηγίες εσωκλείονται

Application

uygulamalar

Lehimleme işleminde oluşan duman ve gazlar sağlığa zararlı olabilir.

Yönergeler iç taraftadır

www.castolin.com

Sanitary installations, plumbing, heating.

ESC code : 652713

ESC code : 754813

en

applicaTions

WARNING

Fumes and gases given off by welding may be hazardous to health.

Instructions inside

de

500mm

anWendungen

Kupfer-Phosphor-Hartlot mit 5% Silber Kupfer-Kupfer-Verbindungen ohne Flussmittel Sanitärinstallationen und Klempnerarbeit, Kältetechnik und Klimaanlagen.

ACHTUNG Dämpfe und Gase, die beim Löten entstehen, können gesundheitsschädlich sein.

Anweisungen auf der Innenseite

pl

zasTosoWania

Packaging

Lut twardy na bazie CuP + Ag Lutowanie czystej miedzi bez dodatku topnika Instalacje sanitarne / wodociągowe, urządzenia klimatyzacji. Dymy i gazy uwalniające się podczas lutowania mogą być szkodliwe dla zdrowia.

Instrukcja użycia wewnątrz

2,0mm

754815

200gr

2,0mm

754816

1kg

ПРИМЕНЕНИЕ

ru

Медно-фосфорные прутки для пайки Cоединений типа медь/медь без флюса Холодильная техника, кондиционирование, отопление.

ВНИМАНИЕ Пары, выделяемые при пайке, могут быть вредны для здоровья.

Инструкции внутри

hr rs

primjene

Bakreni i fosforni tvrdi lem sa 5% srebra Bakar sa bakrom bez praškatopitelja Sanitarne instalacije vode i odvodnje.

UPOZORENJE Dimovi i plinovi nastali zavarivanjem/ lemljenjem mogu štetiti zdravlju

Uputstvo sa unutrašnje strane

cz

pouŽiTí

Pájení CuP pájkou mědi a slitin mědi bez použití tavidla s obsahem 5% Ag.

Bare rod with low silver content (5% certificate) for copper capillary brazing, without flux. Excellent behavior with badly prepared joint and / or gap. To improve quality and fluidity of the brazing, we recommend the use of Cu Flux luxing 5000FX. lf F

Sanitární instalace, určeno pro pozinkované potrubí bez poškození zinku, chlazení.

UPOZORNĚNÍ

Kouře a plyny uvolněné svařováním mohou být nebezpečné zdraví.

Návod uvnitř

ro

aplicaTii

Brazarea cuprului si a alijelor de cupru. Pentru imbinari cuprucupru nu este necesara folosirea unui flux separat. Instalaţii sanitare, aer condiţionat şi refrigerare.

ATENTIE

Fumul si gazele emanate in timpul procesului de brazare (sudura) pot fi daunatoare sanatatii.

Instructiuni - vezi in pachet

sl

aplikacije

Bakrena in fosforna spajka,baker na baker brez paste Sanitarne,cevne instalacije,klimatizaci ja,hlajenje.

OPOZORILO

Dimi in plini pri spajkanju so škodljivi zdravju.

Priložena navodila

hu

BrazinG COpperphOsphOrOus-silVer on copper, brass, bronze

lÖten KupFerphOsphOr-silBer

für Kupfer, Messing, Bronze

lut tWarDy z DODatKiem sreBra DO mieDzi miedzi, mosiądzu i brązu

паЙка меДноФоСФорнЫм припоем, СоДерЖаЩим СереБро Пайка меди, латуни и бронзы

BaKar-FOsFOrsreBrni-lem

za bakar,mjed i broncu

měĎ FOsFOr-Cup pájKa s OBsahem-aG na měď, mosaz, bronz

aliaj Brazare CupruFOsFOr Cu-arGint Pentru cupru, alama si bronz

BaKer,FOsFOrna in sreBrna spajKa za baker,medenino in bron

ezÜsttartalmú rézFOszFOr FOrrasz

Rézhez, sárgarézhez, bronzhoz

μΠρουτΖοκολλήΣή χαλκοΣ, ΦωΣΦοροΣ, αργυροΣ Για χαλκό ορείχαλκο και μπρούτζο.

GÜMÜŞ İÇEREN BAKIR-FOSFOR LEHİMİ Bakır, pirinç ve bronz için

s

OSTRZEŻENIE

fluxing elf

5% Ag on co ppe

felhasználás

Réz-foszfor keményforrasz, réz-réz kötésnél folyasztószer nélkül Egészségügyi berendezések, vízvezetékek, fagyasztó és hűtő berendezések.

FIGYELEM

A forrasztás során keletkező gőzök és gázok az egyészségre ártalmasak lehetnek.

Utasítás belül

ΕΦΑΡΜΟΓΕΣ

gr

Ράβδοι φωσφορούχου χαλκού με 5% άργυρο. Χαλκός σε χαλκό χωρίς βόρακα.

Cu Flam

5286 RB + Cu Flux 5000 FX

Υγειονομικές, υδραυλικές εγκαταστάσεις, ψύξη, κλιματισμός.

ΠΡΟΣΟΧΗ Αναθυμιάσεις κατά την συγκόλληση μπορεί να είναι βλαβερές στην υγεία.

5% Ag

Οδηγίες εσωκλείονται

Tr

uygulamalar

% 5 gümüş içeren bakır-fosfor sert lehim çubuğu Bakır-bakır bağlantısında dekapana gerek yoktur. Sıhhi tesisat, su tesisatı dondurucu ve soğutucu.

on copper

r

650 - 810 °C Ø 2.0 500 mm 200 gr

DIKKAT Lehimleme işleminde oluşan duman ve gazlar sağlığa zararlı olabilir.

Yönergeler iç taraftadır

www.castolin.com

ESC code : 754815

ISO 17672 Cu P 281

r

650 - 820 °C Ø 2.0 500 mm 200 gr

felhasználás

Réz-foszfor keményforrasz, réz-réz kötésnél folyasztószer nélkül Berendezések bádogosmunkák. FIGYELEM

Tr

Sanitary installations, plumbing, refrigeration and cooling.

Sanitary installations, heating, gas, refrigeration, air conditioning.

Description

on copper, brass, bronze

lÖten KupFerphOsphOr-silBer

für Kupfer, Messing, Bronze

lut tWarDy z DODatKiem sreBra DO mieDzi

% 2 gümüş içeren bakır-fosfor sert lehim çubuğu Bakır-bakır bağlantısında dekapana gerek yoktur. Sıhhi tesisat ve su tesisatı DIKKAT

Copper and Phosphorous brazing rods with 5% Ag Copper to Copper without flux

Application

Bakreni i fosforni tvrdi lem sa 2% srebra Bakar sa bakrom bez praškatopitelja Sanitarne instalacije vode i odvodnje. UPOZORENJE

BrazinG COpperphOsphOrOus-silVer

Αναθυμιάσεις κατά την συγκόλληση μπορεί να είναι βλαβερές στην υγεία.

650 N/mm²

Description

primjene

Priložena navodila

RB 5246

650°C-810°C

Item code

Инструкции внутри

hr rs

Dimi in plini pri spajkanju so škodljivi zdravju.

Cu Flam

Technical characteristics

Diam.

ВНИМАНИЕ Пары, выделяемые при пайке, могут быть вредны для здоровья.

Návod uvnitř

CU FLAM RB 5286

Length

сантехника, отопление.

UPOZORNĚNÍ

Cu P elf p fluxing on co

EN 1044 : CP 202

Tensile strength R

1kg

Určeno pro pájení rozvodů např. topení.

www.castolin.com

Melting range (sol./liq.)

754814

Pájení CuP pájkou mědi a slitin mědi bez použití tavidla s obsahem 2% Ag.

Zie keerzijde

Sanitary installations, plumbing.

2,0mm

ПРИМЕНЕНИЕ

Медно-фосфорные прутки для пайки Cоединений типа медь/медь без флюса

van koper, messing, brons

De bij het lassen vrijkomende dampen en gassen kunnen gevaarlijk zijn voor de gezondheid : las in een goed geventileerde ruimte of gebruik een extra ventilatie. Gebruik beveiligingsprodukten voor de ogen, het gezicht en de handen. Buiten bereik van kinderen. In de oorspronkelijke verpakking op een droge plaats bewaren.

Application

200gr

BRASATURA RAME - FOSFORO

Anweisungen auf der Innenseite

Koper-Fosfor hardsolderen Kooper aan Koper zoonder flux Sanitaire installaties, loodgieterij. WAARCHUWING

754813

no cobre, latão, bronze

s

Fumi e gas generati durante la saldatura possono essere pericolosi per la salute : utilizzare in un’area ben ventilata o con una ventilazione supplementare. Usare accessori protettivi per occhi, faccia e mani. Tenere fuori della portata dei bambini. Conservare nell’imballaggio originale ed in un luogo asciutto.

2,0mm

on copper, brass, bronze

appliCazioni

Bacchette Rame-Fosforo per brasatura senza disossidante Impianti idrotermosanitari. ATTENZIONE

Se

BRAZING COPPER - PHOSPHOROUS

e

Bare rod for copper capillary brazing, without flux. Its good flow and price-performance ratio makes it the indispensable rod for everyday use. Perfect wetting of capillary joints. luxing lf F To improve quality and fluidity of the brazing, we reCuP commend the use of Cu on copper Flux 5000FX.

sur cuivre, laiton, bronze

Instrukcja użycia wewnątrz

ru

Se

2,0mm

Varillas de Cobre Fosforo Cobre a Cobre sin decapante Fontanería de baños y general. ATENCIÓN

aut o

200gr

BRASAGE CUIVRE - PHOSPHORE

pe r

754809

Se

6

2,0mm

apliCaCiones

zasTosoWania

Packaging

Instructions inside

es

anWendungen

Kupfer-Phosphor-Hartlot mit 2% Silber Kupfer-Kupfer-Verbindungen ohne Flussmittel

appliCations

Copper and Phosphorous brazing rods. Copper to Copper without flux Sanitary installations and plumbing. WARNING

Item code

550 N/mm²

Instructions inside

500mm en

applicaTions

Copper and Phosphorous brazing rods with 2% Ag Copper to Copper without flux

Tensile strength R

Les fumées de gaz émises en soudage, soudo-brasage et brasage peuvent être dangereuses pour la santé. Opérer dans un endroit bien ventilé ou utiliser un moyen de ventilation complémentaire. Utiliser des dispositifs de protection des yeux, du visage et des mains. Tenir hors de portée des enfants. Stocker dans son emballage d’origine à l’abri de l’humidité.

Length Diam.

en

utilisation

Baguettes de brasure cuivre phosphore autodécapantes sur cuivre Installations sanitaires, plomberie. AVERTISSEMENT

Tensile strength R

650°C-820°C

s

Melting range (sol./liq.)

ISO 17672 Cu P 279


Brazing rods : Ag Cadmium Free range AG FLAM 6110 RF

AG FLAM 6111 RX

Technical characteristics

Technical characteristics 680°C-810°C

Melting range (sol./liq.)

en

applicaTions

480 N/mm²

WARNING Fumes and gases given off by welding may be hazardous to health.

applicaTions

Brazing rod with 34% silver content cadmium free

Tensile strength R

Repair generally, filling of badly prepared joints, refregiration, water and gas installations, heat exchanger, decoration

430 N/mm²

Repair generally, filling of badly prepared joints, refregiration, water and gas installations, heat exchanger, decoration

WARNING Fumes and gases given off by welding may be hazardous to health.

Instructions inside

Length

500mm de

Instructions inside

Length

anWendungen

Messing-Hartlot mit 20% Silber, cadmiumfrei Reparaturarbeiten, Verbindung von Kupfer- und Eisenwerkstoffen, Kälte-, Wasserund Gasinstallationen, Wärmetauscher

500mm de

Reparaturarbeiten, Verbindung von Kupfer- und Eisenwerkstoffen, Kälte-, Wasserund Gasinstallationen, Wärmetauscher

ACHTUNG

ACHTUNG

Dämpfe und Gase, die beim Löten entstehen, können gesundheitsschädlich sein.

Dämpfe und Gase, die beim Löten entstehen, können gesundheitsschädlich sein.

Anweisungen auf der Innenseite

Packaging

Ogólne naprawy, uzupełnienia ubytków w źle wykonanych złączach, lutowanie urządzeń klimatyzacji, instalacje wodociągowe i gazowe, wymienniki ciepła, elementy dekoracyjne

OSTRZEŻENIE

ПРИМЕНЕНИЕ

ru

Серебросодержащий пруток с содержанием серебра 20% без кадмия Холодильная техника, водоснабжение, теплообменное, газовое оборудование, декоративные изделия.

ВНИМАНИЕ Пары, выделяемые при пайке, могут быть вредны для здоровья.

Инструкции внутри

Description

hr rs

primjene

Mesingani tvrdi lem sa 20% srebra bez kadmija Cjeloviti popravci, popunjavanje zazora u spojevima, raslhladni sustavi, instalacije vode i plina, izmjenjivači topline, dekoracije Dimovi i plinovi nastali zavarivanjem/ lemljenjem mogu štetiti zdravlju

Uputstvo sa unutrašnje strane

cz

pouŽiTí

Pájení stříbrnou pájkou s obsahem 20% Ag bez kadmia Všeobecné opravy strojních součástí, opravy a instalace vody a plynu, výměníky, dekorativní předměty. Určeno pro spoje s vůlí 0,1 - 0,3 mm.

UPOZORNĚNÍ

Kouře a plyny uvolněné svařováním mohou být nebezpečné zdraví.

Návod uvnitř

ro

aplicaTii

Vergea brazare cu un continut de 20% Argint si flux sub forma de invelis exterior. Nu contine Cadmiu. Reparatii si imbinari ale instalatiilor frigorifice, de apa si gaz, schimbatoare de caldura.

ATENTIE

Fumul si gazele emanate in timpul procesului de brazare (sudura) pot fi daunatoare sanatatii.

aplikacije

Srebrna spajka z 20% Ag brez Cd. Generalna popravila,hladilna tehnika,vodovodne in plinske instalacije, toplotni izmenjevalci, dekoracije

OPOZORILO

Dimi in plini pri spajkanju so škodljivi zdravju.

Priložena navodila

hu

felhasználás

20% ezüsttartalmú sárgaréz keményforrasz, kadmiummentesnek Javításokhoz, réz és vasanyagok összekötéséhez, víz- és gázszereléshez, hűtéstechnikához, hőcserélőkhöz

FIGYELEM

Ca

паЙка СереБроСоДерЖаЩим припоем Пайка меди, стали и латуни

SREBRNI LEM

za bakar, čelik i mjed

stŘíBrná pájKa hOlá

určeno na měď, mosaz a ocel

aliaj arGint

Pentru cupru, otel si alama

sreBrna spajKa

za baker, jeklo in medenino

EZÜSTFORRASZ

Rézhez, acélhoz, sárgarézhez

αΣήμοκολλήΣή Για χαλκό, χάλυβα και ορείχαλκο

GÜMÜŞ LEHİMİ

Bakır, çelik ve pirinç için

ium free dm

20% Ag lex ti ible coa

f

Instructiuni - vezi in pachet

sl

SILBERLOT

LUT SREBRNY

do lutowania miedzi, stali i mosiądzu

A forrasztás során keletkező gőzök és gázok az egyészségre ártalmasak lehetnek.

680 - 810 °C Ø 2.0 500 mm 100 gr

Ag Flam

6110 RF

Utasítás belül

20% Ag gr

ΕΦΑΡΜΟΓΕΣ

Ράβδος κόλλησης με 20% άργυρο χωρίς κάδμιο.

+ Ag Flux 6000 FX or FP

Γενικές επισκευές,συστήματα ψύξης, εγκαταστάσεις νερού και αερίου,εναλλάκτες θερμότητος, διακόσμηση.

Application

ΠΡΟΣΟΧΗ

Αναθυμιάσεις κατά την συγκόλληση μπορεί να είναι βλαβερές στην υγεία.

i lex ible Coat

F

Repairs generally badly-prepared joints, air conditioning, refrigeration, water and gas installations, heat exchanger, decoration.

OSTRZEŻENIE Dymy i gazy uwalniające się podczas lutowania mogą być szkodliwe dla zdrowia.

uygulamalar

% 20 gümüş içeren kadmiyumsuz sert lehim çubuğu Genel tamir işlerinde, kötü hazırlanmış bağlantıların doldurulmasında, bakır ve demir malzemelerin birleştirilmelerinde, soğutma tekniği uygulamalarında, su ve gaz tesisatı montajlarında, ısı eşanjörlerinde, dekorasyon işlerinde

DIKKAT

Lehimleme işleminde oluşan duman ve gazlar sağlığa zararlı olabilir.

Yönergeler iç taraftadır

www.castolin.com

Instrukcja użycia wewnątrz

2,0mm

754825

100gr

ПРИМЕНЕНИЕ

ru

Серебросодержащий пруток с содержанием серебра 34% без кадмия Холодильная техника, водоснабжение, теплообменное, газовое оборудование, декоративные изделия.

ВНИМАНИЕ Пары, выделяемые при пайке, могут быть вредны для здоровья.

Инструкции внутри

Description

hr rs

primjene

Mesingani tvrdi lem sa 34% srebra bez kadmija klima i rashladni uređaji

UPOZORENJE Dimovi i plinovi nastali zavarivanjem/ lemljenjem mogu štetiti zdravlju

Coated rod with high silver content (34%). Good flow rate, high strength make it essential for the industrial refrigeration. The exclusive formula of the coating flux (Elastec™) makes it flexible avoiding cracks and impervious to moisture.

Uputstvo sa unutrašnje strane

cz

pouŽiTí

aplicaTii

Aliaj brazare cu 34% Argint si flux sub forma de invelis flexibil. Nu contine Cadmiu Reparatii si imbinari ale instalatiilor frigorifice, de apa si gaz, schimbatoare de caldura.

ATENTIE

Fumul si gazele emanate in timpul procesului de brazare (sudura) pot fi daunatoare sanatatii.

Instructiuni - vezi in pachet

sl

aplikacije

Srebrna spajka z 34% Ag brez Cd Generalna popravila,hladilna tehnika,vodovodne in plinske instalacije, toplotni izmenjevalci, dekoracije

OPOZORILO

Dimi in plini pri spajkanju so škodljivi zdravju.

Priložena navodila

hu

felhasználás

34% ezüsttartalmú sárgaréz keményforrasz, kadmiummentesnek

ESC code : 754824

SREBRNI LEM

aliaj arGint

Pentru cupru, otel si alama

sreBrna spajKa

za baker, jeklo in medenino

Návod uvnitř

ium Free dm

Javításokhoz, réz és vasanyagok összekötéséhez, víz- és gázszereléshez, hűtéstechnikához, hőcserélőkhöz

FIGYELEM

A forrasztás során keletkező gőzök és gázok az egyészségre ártalmasak lehetnek.

Utasítás belül

7

Пайка меди, стали и латуни

za bakar, čelik i mjed

stŘíBrná pájKa hOlá

určeno na měď, mosaz a ocel

Rézhez, acélhoz, sárgarézhez

ro

Air conditioning, water and gas installations, heat exchanger and industrial refrigeration equipment.

SILBERLOT

LUT SREBRNY

паЙка СереБроСоДерЖаЩим припоем

Pájení stříbrnou obalenou pájkou s obsahem 34% Ag bez kadmia

UPOZORNĚNÍ

Application

SILVER BRAZING

on copper, steel, brass für Kupfer, Stahl, Messing do lutowania miedzi, stali i mosiądzu

Všeobecné opravy strojních součástí, opravy a instalace vody a plynu, výměníky, dekorativní předměty. Určeno pro spoje s vůlí 0,1 - 0,3 mm. Kouře a plyny uvolněné svařováním mohou být nebezpečné zdraví.

EZÜSTFORRASZ

αΣήμοκολλήΣή Για χαλκό, χάλυβα και ορείχαλκο

GÜMÜŞ LEHİMİ

Bakır, çelik ve pirinç için

ium free dm

34% Ag lex ti ible coa

630 - 730 °C Ø 2.0 500 mm 100 gr

Ag Flam

6111 RX

ΕΦΑΡΜΟΓΕΣ

gr

34% Ag

Ράβδος κόλλησης με 34% άργυρο χωρίς κάδμιο. Γενικές επισκευές,συστήματα ψύξης, εγκαταστάσεις νερού και αερίου,εναλλάκτες θερμότητος, διακόσμηση.

+ Ag Flux 6000 FX or FP

ΠΡΟΣΟΧΗ

Αναθυμιάσεις κατά την συγκόλληση μπορεί να είναι βλαβερές στην υγεία.

Οδηγίες εσωκλείονται

Tr

i lex ible Coat

F

ng

Οδηγίες εσωκλείονται

Tr

zasTosoWania

Packaging

f

Eco-friendly product with high mechanical strength for a universal use. The brazing speed and high resistance mechanics answer to precision repair needs. The unique formula of the coating flux (Elastec™) makes it flexible, preventing ium Free breakage and moisture redm sistant. UPOZORENJE

SILVER BRAZING

Item code

Ogólne naprawy, uzupełnienia ubytków w źle wykonanych złączach, lutowanie urządzeń klimatyzacji, instalacje wodociągowe i gazowe, wymienniki ciepła, elementy dekoracyjne

on copper, steel, brass für Kupfer, Stahl, Messing

ca

Instrukcja użycia wewnątrz

100gr

ng

Dymy i gazy uwalniające się podczas lutowania mogą być szkodliwe dla zdrowia.

754824

Diam.

Lut twardy z 34% zawartością srebra, bez dodatku kadmu

Ca

Item code

2,0mm

Anweisungen auf der Innenseite

pl

zasTosoWania

Pręt lutowniczy z 20% zawartością srebra bez dodatku kadmu

uygulamalar

ng

pl

Diam.

anWendungen

Messing-Hartlot mit 34% Silber, cadmiumfrei

ca

en

Brazing rod with 20% silver content cadmium free

Tensile strength R

630°C-730°C

ng

Melting range (sol./liq.)

% 34 gümüş içeren, kadmiyumsuz sert lehim çubuğu Genel tamir işlerinde, kötü hazırlanmış bağlantıların doldurulmasında, bakır ve demir malzemelerin birleştirilmelerinde, soğutma tekniği uygulamalarında, su ve gaz tesisatı montajlarında, ısı eşanjörlerinde, dekorasyon işlerinde

DIKKAT

Lehimleme işleminde oluşan duman ve gazlar sağlığa zararlı olabilir.

Yönergeler iç taraftadır

www.castolin.com

ESC code : 754825

ISO 17672 Ag 134

AG FLAM 6113 RX Technical characteristics Melting range (sol./liq.)

640°C-680°C en

applicaTions

Brazing rod with 45% silver content cadmium free

Tensile strength R

490 N/mm²

Conditioning, water, medical and gas installations, heat exchanger

WARNING Fumes and gases given off by welding may be hazardous to health.

Instructions inside

de

Length

anWendungen

500mm

Messing-Hartlot mit 45% Silber, cadmiumfrei Reparaturarbeiten, Verbindung von Kupfer- und Eisenwerkstoffen, Kälte-, Wasserund Gasinstallationen, Wärmetauscher

ACHTUNG Dämpfe und Gase, die beim Löten entstehen, können gesundheitsschädlich sein.

Anweisungen auf der Innenseite

pl

zasTosoWania

Lut z 45% zawartością srebra, bez dodatku kadmu

Item code

Packaging

OSTRZEŻENIE Dymy i gazy uwalniające się podczas lutowania mogą być szkodliwe dla zdrowia.

Instrukcja użycia wewnątrz

ПРИМЕНЕНИЕ

ru

2,0mm

754826

100gr

Серебросодержащий пруток с содержанием серебра 45% без кадмия Холодильная техника, кондиционирование, водоснабжение, теплообменное оборудование

ВНИМАНИЕ Пары, выделяемые при пайке, могут быть вредны для здоровья.

Инструкции внутри

Description

hr rs

primjene

Mesingani tvrdi lem sa 45% srebra bez kadmija Klima uređaji, instalacije vode, plina i medicinskih uređaja, izmjenjivači topline

UPOZORENJE Dimovi i plinovi nastali zavarivanjem/ lemljenjem mogu štetiti zdravlju

Eco-friendly coated rod with high silver content (40%). Perfect for capillaries joints. Good flow and wetting. The unique formula of the coating flux (Elastec™) makes it flexible, preventing breakage and moisture resistant.

Uputstvo sa unutrašnje strane

cz

pouŽiTí

Pájení stříbrnou obalenou pájkou s obsahem 45% Ag bez kadmia Určeno pro potravinářské, zdravotnické, sanitární, chladírenské a topenářské zařízení. Určeno pro spoje s vůlí 0,1 mm.

UPOZORNĚNÍ

Kouře a plyny uvolněné svařováním mohou být nebezpečné zdraví.

Návod uvnitř

ro

aplicaTii

Aliaj brazare cu 45% Argint si flux sub forma de invelis flexibil. Nu contine Cadmiu

SILVER BRAZING

on copper, steel, brass

SILBERLOT

für Kupfer, Stahl, Messing

LUT SREBRNY

do lutowania miedzi, stali i mosiądzu

паЙка СереБроСоДерЖаЩим припоем Пайка меди, стали и латуни

SREBRNI LEM

za bakar, čelik i mjed

stŘíBrná pájKa hOlá

určeno na měď, mosaz a ocel

aliaj arGint

Pentru cupru, otel si alama

sreBrna spajKa

za baker, jeklo in medenino

EZÜSTFORRASZ

Rézhez, acélhoz, sárgarézhez

αΣήμοκολλήΣή Για χαλκό, χάλυβα και ορείχαλκο

GÜMÜŞ LEHİMİ

Bakır, çelik ve pirinç için

Instalatii de aer conditionat, schimbatoare de caldura, instalatii de gaz in industria medicala. Fumul si gazele emanate in timpul procesului de brazare (sudura) pot fi daunatoare sanatatii.

Instructiuni - vezi in pachet

aplikacije

Srebrna spajka z 45% Ag brez Cd Generalna popravila,hladilna tehnika,vodovodne in plinske instalacije, toplotni izmenjevalci, dekoracije

OPOZORILO

Dimi in plini pri spajkanju so škodljivi zdravju.

Priložena navodila

hu

felhasználás

45% ezüsttartalmú sárgaréz keményforrasz, kadmiummentesnek Egészségügyi berendezések, vízvezetékek, fagyasztó és hűtő berendezések.

ium Free dm

ium free dm

45% Ag lex ti ible coa

f

sl

ca

ATENTIE

ng

Diam.

Urządzenia klimatyzacji, instalacje wodociągowe, gazowe, lutowanie wymienników ciepła

640 - 680 °C Ø 2.0 500 mm 100 gr

FIGYELEM

Utasítás belül

gr

ΕΦΑΡΜΟΓΕΣ

Ag Flam

6113 RX

Ράβδος κόλλησης με 45% άργυρο χωρίς κάδμιο.

45% Ag

Κλιματισμός,νερό, ιατρικές εγκαταστάσεις και εγκαταστάσεις αερίου,εναλλάκτες θερμότητος.

ΠΡΟΣΟΧΗ

Αναθυμιάσεις κατά την συγκόλληση μπορεί να είναι βλαβερές στην υγεία.

+ Ag Flux 6000 FX or FP

Οδηγίες εσωκλείονται

Tr

uygulamalar

% 45 gümüş içeren, kadmiyumsuz sert lehim çubuğu

Cadmium

ng

Air conditioning, gas, water, heat exchanger, medical gases.

A forrasztás során keletkező gőzök és gázok az egyészségre ártalmasak lehetnek.

Ca

Application

Tamir işleri, bakır ve demir malzemelerin birleştirilmelerinde, soğutma tekniği uygulamalarında, su, tıbbi cihaz ve gaz tesisatı montajlarında, ısı eşanjörlerinde

F

i lex ible Coat DIKKAT

Lehimleme işleminde oluşan duman ve gazlar sağlığa zararlı olabilir.

Yönergeler iç taraftadır

www.castolin.com

ESC code : 754826

ISO 17672 Ag 145

7


Brazing rods : Ag with Cadmium AG FLAM 6100 RB / RX

AG FLAM 6103 RB / RX

Technical characteristics

Technical characteristics

Melting range (sol./liq.)

610°C-750°C

Melting range (sol./liq.)

en

en

applicaTions

Brazing rod with 20% silver content

Tensile strength R

595°C-630°C

450 N/mm²

WARNING Fumes and gases given off by welding may be hazardous to health.

applicaTions

Brazing rod with 40% silver content

Tensile strength R

Repair generally, filling of badly prepared joints, refregiration, water and gas installations, heat exchanger, decoration

480 N/mm²

Conditioning, water, medical and gas installations, heat exchanger

WARNING

Fumes and gases given off by welding may be hazardous to health.

Instructions inside

Instructions inside

de

Length

de

anWendungen

500mm

Length

Messing-Hartlot mit 20% Silber Reparaturarbeiten, Verbindung von Kupfer- und Eisenwerkstoffen, Kälte-, Wasserund Gasinstallationen, Wärmetauscher

ACHTUNG Dämpfe und Gase, die beim Löten entstehen, können gesundheitsschädlich sein.

Messing-Hartlot mit 40% Silber Reparaturarbeiten, Verbindung von Kupfer- und Eisenwerkstoffen, Kälte-, Wasserund Gasinstallationen, Wärmetauscher

ACHTUNG

Dämpfe und Gase, die beim Löten entstehen, können gesundheitsschädlich sein.

Anweisungen auf der Innenseite

pl

Anweisungen auf der Innenseite

zasTosoWania

pl

Lut z 20% zawartością srebra

Item

Diam.

Item code

Instrukcja użycia wewnątrz

ПРИМЕНЕНИЕ

ru

Холодильная техника, водоснабжение, теплообменное, газовое оборудование, декоративные изделия.

ВНИМАНИЕ Пары, выделяемые при пайке, могут быть вредны для здоровья.

8

6100 RB

2,0mm

754827

Инструкции внутри

100gr

hr rs

primjene

Mesingani tvrdi lem sa 20% srebra bez kadmija Cjeloviti popravci, popunjavanje zazora u spojevima, izmjenjivači topline, dekoracije

UPOZORENJE

6100 RX

2,0mm

754828

Dimovi i plinovi nastali zavarivanjem/ lemljenjem mogu štetiti zdravlju

100gr

Uputstvo sa unutrašnje strane

cz

pouŽiTí

Stříbrná pájka holá s obsahem 20% Ag. Všeobecné opravy strojních součástí, opravy a instalace vody a plynu, výměníky, dekorativní předměty. Určeno pro spoje s vůlí 0,1 - 0,3 mm.

Description

Urządzenia klimatyzacji, instalacje wodociągowe, gazowe, lutowanie wymienników ciepła

OSTRZEŻENIE Dymy i gazy uwalniające się podczas lutowania mogą być szkodliwe dla zdrowia.

Серебросодержащий пруток с содержанием серебра 20%

UPOZORNĚNÍ Kouře a plyny uvolněné svařováním mohou být nebezpečné zdraví.

Návod uvnitř

ro

aplicaTii

Aliaj brazare cu un continut de 20% Argint. Reparatii si imbinari ale instalatiilor frigorifice, de apa si gaz, schimbatoare de caldura.

Bare rods (suffix RB) or coated rods (suffix RX) with average silver content (20%). Good fluidity that allows you to work even on badly prepared joints and repair where the crack is significant. The unique formula of flux coating (Elastec™) makes it flexible. To improve quality and fluidity of the brazing, we recommend the use Ag Flux 6000 FP or FX. ATENTIE

Fumul si gazele emanate in timpul procesului de brazare (sudura) pot fi daunatoare sanatatii.

Instructiuni - vezi in pachet

sl

aplikacije

Srebrna spajka z 20% Ag Generalna popravila,hladilna tehnika,vodovodne in plinske instalacije, toplotni izmenjevalci, dekoracije

OPOZORILO

Dimi in plini pri spajkanju so škodljivi zdravju.

Priložena navodila

hu

felhasználás

20% ezüsttartalmú sárgaréz keményforrasz Javításokhoz, réz és vasanyagok összekötéséhez, víz- és gázszereléshez, hűtéstechnikához, hőcserélőkhöz

FIGYELEM

A forrasztás során keletkező gőzök és gázok az egyészségre ártalmasak lehetnek.

SILVER BRAZING

ΕΦΑΡΜΟΓΕΣ

Γενικές επισκευές,συστήματα ψύξης, εγκαταστάσεις νερού και αερίου,εναλλάκτες θερμότητος, διακόσμηση..

ΠΡΟΣΟΧΗ

Αναθυμιάσεις κατά την συγκόλληση μπορεί να είναι βλαβερές στην υγεία.

Οδηγίες εσωκλείονται

Tr

uygulamalar

% 20 gümüş içeren Genel tamir işlerinde, kötü hazırlanmış bağlantıların doldurulmasında, bakır ve demir malzemelerin birleştirilmelerinde, soğutma tekniği uygulamalarında, su ve gaz tesisatı montajlarında, ısı eşanjörlerinde, dekorasyon işlerinde

DIKKAT

Lehimleme işleminde oluşan duman ve gazlar sağlığa zararlı olabilir.

Yönergeler iç taraftadır

Contains Cadmium cadmiumhältig Zawiera kadm содержит кадмий Sadrži kadmij Obsahuje kadmium Contine Cadmiu vsebuje Cd - kadmij kadmiumtartalmú Περιέχει κάδμιο Kadmiyum içerir

www.castolin.com

Application Gas, waterworks, industrial refrigeration, air conditioning, heat exchangers.

xible Fle

ESC code : 754828

20% Ag Coating

Item

Diam.

on copper, steel, brass

SILBERLOT

für Kupfer, Stahl, Messing

LUT SREBRNY

Item code

do lutowania miedzi, stali i mosiądzu

паЙка СереБроСоДерЖаЩим припоем Пайка меди, стали и латуни

určeno na měď, mosaz a ocel

aliaj arGint

EZÜSTFORRASZ Για χαλκό, χάλυβα και ορείχαλκο

GÜMÜŞ LEHİMİ

Bakır, çelik ve pirinç için

xible fle

20% Ag coating

600 - 680 °C Ø 2.0 500 mm 100 gr

Instrukcja użycia wewnątrz

ПРИМЕНЕНИЕ

ru

Серебросодержащий пруток с содержанием серебра 40% Холодильная техника, кондиционирование, водоснабжение, теплообменное оборудование

ВНИМАНИЕ Пары, выделяемые при пайке, могут быть вредны для здоровья.

2,0mm

754829

100gr

6103 RX

2,0mm

754830

100gr

hr rs

Mesingani tvrdi lem sa 40% srebra bez kadmija Klima uređaji, izmjenjivači topline, mehanički dijelovi, dekoracije

UPOZORENJE

Uputstvo sa unutrašnje strane

cz

pouŽiTí

Pájení stříbrnou pájkou s obsahem 40% Ag, Určeno pro potravinářské, zdravotnické, sanitární, chladírenské a topenářské zařízení. Určeno pro spoje s vůlí 0,1 mm.

UPOZORNĚNÍ

Description

Kouře a plyny uvolněné svařováním mohou být nebezpečné zdraví.

Návod uvnitř

ro

aplicaTii

Aliaj brazare cu 40% Argint Instalatii de aer conditionat, schimbatoare de caldura, instalatii de gaz in industria medicala.

Bare rods (suffix RB) or coated rods (suffix RX) with very high silver content (40%). Maximum flow, brazing speed, low heat input and high strength make it indispensable for repair and precision working. The extremely low melting temperature makes it perfect for soldering in air conditioning systems without degradation of the copper pipe. The unique formula of flux xible Fle coating (Elastec™) makes it flexible. To improve quality 40% Ag and fluidity of the brazing, we Coating recommend the use Ag Flux 6000 FP or FX. ATENTIE

Fumul si gazele emanate in timpul procesului de brazare (sudura) pot fi daunatoare sanatatii.

Instructiuni - vezi in pachet

sl

aplikacije

Srebrna spajka z 40% Ag

Klimatizacija,vodovodne, plinske in medicinske instalacije,toplotni izmenjevalci

OPOZORILO

Dimi in plini pri spajkanju so škodljivi zdravju.

Priložena navodila

hu

felhasználás

Sárgaréz-keményforrasz 40% ezüsttartalommal Egészségügyi berendezések, vízvezetékek, fagyasztó és hűtő berendezések.

FIGYELEM

A forrasztás során keletkező gőzök és gázok az egyészségre ártalmasak lehetnek.

Utasítás belül

6100 RX

SILVER BRAZING

on copper, steel, brass

SILBERLOT

für Kupfer, Stahl, Messing

LUT SREBRNY

do lutowania miedzi, stali i mosiądzu

паЙка СереБроСоДерЖаЩим припоем Пайка меди, стали и латуни

SREBRNI LEM

za bakar, čelik i mjed

stŘíBrná pájKa hOlá

určeno na měď, mosaz a ocel

aliaj arGint

Pentru cupru, otel si alama

sreBrna spajKa

za baker, jeklo in medenino

EZÜSTFORRASZ

Rézhez, acélhoz, sárgarézhez

αΣήμοκολλήΣή Για χαλκό, χάλυβα και ορείχαλκο

GÜMÜŞ LEHİMİ

Bakır, çelik ve pirinç için

xible fle

40% Ag coating

595 - 630 °C Ø 2.0 500 mm 100 gr

ΕΦΑΡΜΟΓΕΣ

gr

Ag Flam

primjene

Dimovi i plinovi nastali zavarivanjem/ lemljenjem mogu štetiti zdravlju

sreBrna spajKa

αΣήμοκολλήΣή

Packaging

Dymy i gazy uwalniające się podczas lutowania mogą być szkodliwe dla zdrowia.

6103 RB

Pentru cupru, otel si alama za baker, jeklo in medenino Rézhez, acélhoz, sárgarézhez

OSTRZEŻENIE

Инструкции внутри

SREBRNI LEM

za bakar, čelik i mjed

stŘíBrná pájKa hOlá

Utasítás belül

gr

Ράβδος κόλλησης με 20% άργυρο

zasTosoWania

Lut z 40% zawartością srebra

Ogólne naprawy, uzupełnienia ubytków w źle wykonanych złączach, lutowanie urządzeń klimatyzacji, instalacje wodociągowe i gazowe, wymienniki ciepła, elementy dekoracyjne

Packaging

anWendungen

500mm

Ράβδος κόλλησης με 40% άργυρο Κλιματισμός,νερό, ιατρικές εγκαταστάσεις και εγκαταστάσεις αερίου,εναλλάκτες θερμότητος.

ΠΡΟΣΟΧΗ

Αναθυμιάσεις κατά την συγκόλληση μπορεί να είναι βλαβερές στην υγεία.

Ag Flam

6103 RX

Οδηγίες εσωκλείονται

+ Ag Flux 6000 FX or FP

Tr

uygulamalar

% 40 gümüş içeren

+ Ag Flux 6000 FX or FP

Tamir işleri, bakır ve demir malzemelerin birleştirilmelerinde, soğutma tekniği uygulamalarında, su, tıbbi cihaz ve gaz tesisatı montajlarında, ısı eşanjörlerinde

DIKKAT

Lehimleme işleminde oluşan duman ve gazlar sağlığa zararlı olabilir.

Yönergeler iç taraftadır

Contains Cadmium cadmiumhältig Zawiera kadm содержит кадмий Sadrži kadmij Obsahuje kadmium Contine Cadmiu vsebuje Cd - kadmij kadmiumtartalmú Περιέχει κάδμιο Kadmiyum içerir

www.castolin.com

ESC code : 754830

ISO 17672 Ag 340

Application Gas, water, air conditioning, heat exchangers, burners, brass and stainless steel appliances, systems in contact with freon.

High silver content rods (20% - 45%) with or without cadmium for brazing at low temperature. Suitable for all types of metals (except aluminum) even in mixed applications.


Brazing rods : Aluminium & Brass ALU FLAM 21 F

ALU FLAM 190

Technical characteristics

Technical characteristics

Melting range (sol./liq.)

575°C-630°C

Melting range (sol./liq.)

en

en

applicaTions

Flux coated aluminium brazing rod

Tensile strength R

138 N/mm²

WARNING Fumes and gases given off by welding may be hazardous to health.

Instructions inside

de

155 N/mm²

Assembling of aluminium parts.

WARNING Fumes and gases given off by welding may be hazardous to health.

Length

Aluminium-Silizium-Hartlot Reparatur und Konstruktion von Aluminium und Aluminiumlegierungen

ACHTUNG Dämpfe und Gase, die beim Löten entstehen, können gesundheitsschädlich sein.

500mm

ACHTUNG Dämpfe und Gase, die beim Löten entstehen, können gesundheitsschädlich sein.

Anweisungen auf der Innenseite

Łączenie elementów aluminiowych.

OSTRZEŻENIE

2.5mm

Dymy i gazy uwalniające się podczas lutowania mogą być szkodliwe dla zdrowia.

Dymy i gazy uwalniające się podczas lutowania mogą być szkodliwe dla zdrowia.

Instrukcja użycia wewnątrz

ПРИМЕНЕНИЕ

ru

Покрытый флюсом пруток для пайки алюминия Ремонт деталей из алюминия

754858

100gr

ВНИМАНИЕ Пары, выделяемые при пайке, могут быть вредны для здоровья.

Инструкции внутри

hr rs

primjene

Aluminij-silicij-tvrdi lem Popravak aluminijskih dijelova: cjevovod, cijevi za naovdnjavanje od aluminija.

Description

UPOZORENJE Dimovi i plinovi nastali zavarivanjem/ lemljenjem mogu štetiti zdravlju

Uputstvo sa unutrašnje strane

cz

pouŽiTí

Hliníková pájka obalená pro pájení hliníku a jeho slitin. Pájka AlSi 5.

This alloy is characterised by its high fluidity and ease of use. The deposit is entirely homogeneous, watertight and corrosion resistant. There is good colour matching with the base metal.

Určena pro opravy hliníkových odlitků, chladičů. Pájka je hustětekoucí.

UPOZORNĚNÍ Kouře a plyny uvolněné svařováním mohou být nebezpečné zdraví.

Návod uvnitř

ro

Repararea componentelor de aluminiu: tevi aluminiu, tevi irigatii din aluminiu, piese turnate din aluminiu.

ATENTIE

Fumul si gazele emanate in timpul procesului de brazare (sudura) pot fi daunatoare sanatatii.

Instructiuni - vezi in pachet

sl

ALUMINIUM BRAZING Flux coated aluminium brazing rod

ALUMINIUMLOT

Flussmittelumhülltes Hartlot auf Aluminium-Silizium Basis

LUTOWANIE TWARDE ALUMINIUM

Pręt w otulinie topnika do lutowania aluminium

ALUMINIJSKI LEM za aluminij i legure aluminija

HLINÍKOVÁ PÁJKA

Obalená pájka pro pájení hliníku a jeho slitin

ALIAJ BRAZARE ALUMINIU Pentru aluminiu si aliaje de aluminiu.

ALUMINIJ SPAJKA

Oplaščena Aluminij spajka

aplikacije

Folyasztószerrel bevont alumínium forrasztópálca

αλουμιΝοκολλήΣή

Ράβδος κόλλησης αλουμινίου με επικάλυψη βόρακα

ALUMİNYUM SERT LEHİM ÇUIBUĞU

Dekapan kaplı aluminyum lehim teli

ted coa

Oplaščena Aluminij spajka Popraviloaluminijastih delov: cevi, cevovodi, instalacije,aluminijasti polizdelki

OPOZORILO

Dimi in plini pri spajkanju so škodljivi zdravju.

Priložena navodila

hu

felhasználás

Alumínium-szilícium keményforrasz Alumínium és alumíniumötvözetekből készült gyártmányok és ezek javítása

Co

Application

ated

FIGYELEM A forrasztás során keletkező gőzök és gázok az egyészségre ártalmasak lehetnek.

Utasítás belül

ΕΦΑΡΜΟΓΕΣ

gr

Alu co a t e d

575 - 630 °C Ø 2.5 500 mm 5 u.

• Repair of aluminum parts. • Guards for machinery, pipes, metal fittings, pulleys, flywheels.

Alu

ΠΡΟΣΟΧΗ Αναθυμιάσεις κατά την συγκόλληση μπορεί να είναι βλαβερές στην υγεία.

Οδηγίες εσωκλείονται

Tr

Alu Flam

21 F

uygulamalar

Dekapan kaplı aluminyum-silisyum sert lehim cubuğu. Aluminyum ve aluminyum alaşımı parçaların tamir ve4 imalat işlerinde.

Item code

Packaging

Instrukcja użycia wewnątrz

ПРИМЕНЕНИЕ

ru

Алюминиевый пруток для пайки Для соединения алюминиевых деталей

ВНИМАНИЕ

2,0mm

754859

Пары, выделяемые при пайке, могут быть вредны для здоровья.

100gr

Инструкции внутри

hr rs

+ Alu Flux 21 F

primjene

Aluminij-silicij-tvrdi lem Sastavljanje aluminijskih dijelova

UPOZORENJE Dimovi i plinovi nastali zavarivanjem/ lemljenjem mogu štetiti zdravlju

Description

Uputstvo sa unutrašnje strane

cz

pouŽiTí

Hliníková pájka pro opravu hliníku a jeho slitin. Opravy hliníkových dílů.

UPOZORNĚNÍ Kouře a plyny uvolněné svařováním mohou být nebezpečné zdraví.

Brazing alloy designed for joining aluminium parts.

Návod uvnitř

ro

aplicaTii

ALUMINIUM BRAZING ALUMINIUMLOT LUTOWANIE TWARDE ALUMINIUM

9

паЙка аЛюминия ALUMINJJSKI LEM HLINÍKOVÁ PÁJKA ALIAJ BRAZARE ALUMINIU ALUMINIJ SPAJKA

Vergea brazare aluminiu Brazarea pieselor din aluminiu

ATENTIE

Fumul si gazele emanate in timpul procesului de brazare (sudura) pot fi daunatoare sanatatii.

Instructiuni - vezi in pachet

sl

Application

aplikacije

Aluminij spajka Sestava delov iz aluminija

OPOZORILO

alumíniumFORRASZ αλουμιΝοκολλήΣή ALUMİNYUM SERT LEHİM ÇUIBUĞU

Dimi in plini pri spajkanju so škodljivi zdravju.

Priložena navodila

hu

felhasználás

Alumínium forrasztópálca

For joining aluminium parts, such as body frames, connector bars, air conditioning ducts, windows frames etc. Alu

Alumínium kötőforrasztás

FIGYELEM

Alu

A forrasztás során keletkező gőzök és gázok az egyészségre ártalmasak lehetnek.

gr

Utasítás belül

ΕΦΑΡΜΟΓΕΣ

Ράβδος κόλλησης αλουμινίου Σύνδεση τεμαχίων αλουμινίου

ΠΡΟΣΟΧΗ Αναθυμιάσεις κατά την συγκόλληση μπορεί να είναι βλαβερές στην υγεία.

Οδηγίες εσωκλείονται

Tr

Ράβδος κόλλησης αλουμινίου με επικάλυψη βόρακα. Επισκευή τεμαχίων αλουμινίου, σωληνώσεις.

Diam.

паЙка аЛюминия

Покрытый флюсом пруток для пайки алюминия

ALUMÍNIUMFORRASZ

aplicaTii

Vergea brazare aluminiu cu flux sub forma de invelis.

zasTosoWania

Pręt do lutowania twardego aluminium

OSTRZEŻENIE

Packaging

Anweisungen auf der Innenseite

pl

zasTosoWania

Naprawy części z aluminium: rury aluminiowe, instalacje nawadniające z aluminium, odlewy aluminiowe.

Item code

anWendungen

Hartlot auf Aluminium-Silizium Basis Verbindung von Aluminiumlegierungen

Lut twardy w otulinie topnika do aluminium

Diam.

Instructions inside

de

anWendungen

500mm

pl

applicaTions

Aluminium brazing rod

Tensile strength R

Repair of aluminium parts : tubing, irrigation pipes aluminium fabrication.

Length

575°C-590°C

575 - 590 °C Ø 2.0 500 mm 100 gr

uygulamalar

Aluminyum-silisyum sert lehim çubuğu Aluminyum parçaların birleştirilmesi

DIKKAT

Lehimleme işleminde oluşan duman ve gazlar sağlığa zararlı olabilir.

Yönergeler iç taraftadır

Alu Flam

190 + Alu Flux 21 F

DIKKAT

Coated

Lehimleme işleminde oluşan duman ve gazlar sağlığa zararlı olabilir.

Yönergeler iç taraftadır

www.castolin.com

www.castolin.com

ESC code : 754858

ESC code : 754859

ISO 17672 Al 105

ISO 17672 Al 112

BRASS FLAM 18 XFC Technical characteristics Melting range (sol./liq.)

870°C-895°C en

applicaTions

Braze welding rod with flexible coating

Tensile strength R

480-490 N/mm²

Pipes, sheetwork, body panels, ironworking, metal fabrication. WARNING Fumes and gases given off by welding may be hazardous to health.

Instructions inside

de

Length

500mm

anWendungen

Silberhaltiges SpezialmessingHartlot Rohrleitungen, Blechverarbeitung, Fahrzeugkarosserie, Metallverarbeitung. ACHTUNG Dämpfe und Gase, die beim Löten entstehen, können gesundheitsschädlich sein.

Anweisungen auf der Innenseite

pl

Diam.

Item code

zasTosoWania

Pałeczki w elastycznej otulinie topnika Połączenia rur i blach ocynkowanych, karoserii samochodowych, łączenie elementów stalowych. OSTRZEŻENIE

Packaging

Dymy i gazy uwalniające się podczas lutospawania mogą być szkodliwe dla zdrowia.

Instrukcja użycia wewnątrz

3.0mm

754808

ПРИМЕНЕНИЕ

ru

1kg

Пруток для пайка-сварки с эластичным флюсовым покрытием Трубы, в том числе оцинкованные, системы трубопроводов, части вентиляционных и нагревательных установок, детали сантехнических установок из латуни и бронзы.

ВНИМАНИЕ

Description

Пары, выделяемые при пайке, могут быть вредны для здоровья.

Инструкции внутри

hr rs

primjene

Šipka obložena savitljivim topiteljem Cijevi, limovi, ploče, odlijevci, proizvodi od metala UPOZORENJE

Flexible coated brass alloy containing silver. The flexible coating helps to join even in a difficult access. The silver content permits working with a lower temperature, improves the mechanical properties and assures corrosion resistance.

Dimovi i plinovi nastali zavarivanjem/ lemljenjem mogu štetiti zdravlju

Uputstvo sa unutrašnje strane

cz

pouŽiTí

Svařování pájením tyčinkou s pružným povlakem Pro rozvody vody, vzduchu, pozinkovaných a ocelových konstrukcí.

UPOZORNĚNÍ Kouře a plyny uvolněné svařováním mohou být nebezpečné zdraví.

Návod uvnitř

ro

aplicaTii

Vergea sudura oxiacetilenica cu flux flexibil Tevi, tabla, elemente de caroserie,otel si otel turnat. ATENTIE Fumul si gazele emanate in timpul procesului de brazare (sudura) pot fi daunatoare sanatatii.

Instructiuni - vezi in pachet

sl

aplikacije

Oplaščena specialna srebrna spajka Cevi,pločevine,avtodeli,kovina rstvo. OPOZORILO Dimi in plini pri spajkanju so škodljivi zdravju.

Priložena navodila

hu

Application

felhasználás

Ezüsttartalmú speciális sárgarézkeményforrasz Csővezetékek, lemezmegmunkálás, járműkarosszéria, fémmegmunkálás. FIGYELEM A forrasztás során keletkező gőzök és gázok az egyészségre ártalmasak lehetnek.

Utasítás belül

Brazing of high quality steels in all positions, galvanized steel, copper exi ble Fl and cast iron. • Metal frame, body work, Cu Zn metal work, valves, piping, Coating exhausts. gr

BRAZE WELDING

on copper, steel, galvanized steel and cast iron

FUGENLÖTEN

für Kupfer, Stähle, verzinkte Stähle und Gusseisen

LUTOSPAWANIE

do łączenia rur i blach ocynkowanych, miedzi, stali i żeliwa

паЙка-СВарка

Для пайки меди, стали, оцинкованной стали и чугуна

zaVariVaČKO lemljenje za bakar, čelik, pocinčani čelik i lijevano željezo

OBalená pájKa prO sVaŘOVání pájením

na měď, ocel, pozinkovanou ocel, litinu

SUDURA OXIACETILENICA Pentru cupru, otel, otel galvanizat si fonta

spajKanje

za baker,jeklo,galvanizirano jeklo in jekleno litino

RÉSFORRASZTÁSHOZ

Rézhez, acélhoz, horganyzott acélhoz és öntvényhez

μΠρουτΖοκολλήΣή

Για χαλκό, χάλυβα, γαλβανισμένο χάλυβα και χυτοσίδηρο.

LEHİM KAYNAĞI

Bakır, çelik, galvanizli çelik ve dökme demir için.

xible fle

Cu Zn coating

870 - 895 °C Ø 3.0 500 mm 1 kg

Brass Flam

18 XFC

ΕΦΑΡΜΟΓΕΣ

Ράβδος κόλλησης με ελαστική επικάλυψη βόρακα Σωλήνες, λαμαρίνες, μεταλλικές κατασκευές. ΠΡΟΣΟΧΗ Αναθυμιάσεις κατά την συγκόλληση μπορεί να είναι βλαβερές στην υγεία.

Οδηγίες εσωκλείονται

Tr

uygulamalar

Esnek örtülü lehim kaynağı çubuğu Borulama işlerinde, ince saç birleştirmelerinde, karoseri imalatında, metal işlerinde. DIKKAT Lehimleme işleminde oluşan duman ve gazlar sağlığa zararlı olabilir.

Yönergeler iç taraftadır

www.castolin.com

ESC code : 754808

9


Fluxes AG FLUX 6000 FP

AG FLUX 6000 FX

Technical characteristics Range of activities

Technical characteristics 500°C - 800°C

Packaging

200g

Item

755095

Range of activities Packaging Item

380°C - 720°C 125g 755094

Description

Description

White paste suitable for silver alloys type.

Powder brazing flux for capillar brazing with high silver content alloys.

CU FLUX 5000 FX

ALU FLUX 21

10

Technical characteristics Range of activities Packaging Item

Technical characteristics 550°C- 800°C 125g 755093

Range of activities Packaging Item

450°C - 650°C 50g 755096

Description

Description

Powder suitable for copper-phosphorus type : 5246, 5280, 5286.

White powder for aluminium applications.


Soft soldering TIN FLAM 157

BC 5423

Technical characteristics Melting T°C

Technical characteristics 221°C

Tensile strength R

Melting range (sol./liq.)

30-35 N/mm²

Composition

230°C- 250°C

Tensile strength R

Sn 96.5 - Ag 3.5

7.3 Kg/dm3

Composition Diam. 2,0 mm

Item code 756062

Packaging

Diam.

250g

Description Tin silver alloy for capillary soldering. Low working temperature, high mechanical strength and perfect wetting ensure the best performance in the union of all metals in mixed applications.

Sn 97.0 - Cu 3.0 Item code

Packaging

2,0 mm

756063

250g

2,0 mm

756064

500g

11

Description Alloy for capillary soldering on copper and its derivatives. Best result in the joining of mixed cuprous alloys (copper, brass, bronze). We recommend the combination with Tin Flux 157.

Applications Water systems, heating, gas, used with any base metal.

Applications Water systems heating and gas.

TIN FLUX 157 Technical characteristics Range of activities Packaging Item

150°C - 420°C 100g 755097

Description Liquid flux, very active on copper, ferrous and stainless steel.

11


Brazing flame equipment CASTOLIN 500

CASTOLIN 500 FLEX

12 Technical characteristics Gas Fuel

Technical characteristics Butane in non refillable cartridges (190gr)

Gas Fuel

Item code

Item code

600827

600456

Butane in non refillable cartridges (190gr)

Description

Description

Simple and robust torch that combines high performance and low cost.

High performance soldering torch. Easy to use in any position. Box contains 2 cartridges.

CASTOLIN 1450 Technical characteristics Gas Fuel

A mixture of butane and propane in non refillable cylinders.

Item

Item code

Item code*

1450 blister

755101

600236

1450 kit box

755102

753792

Description Automatic Piezo ignition. Brass body and system to regulate the power of the flame. Butane-Propane gas mixture, lasting about 1.5 hours, equipped with special device that allows its use in all positions.

Composition • The kit blister includes a 1450 torch and 1 cartridge. • The case includes 2 cartridges and a 1450 torch. *for Poland, Russia and Czech Republic


Brazing flame equipment CASTOLIN KIT BOX CT 26 Technical characteristics Map // Pro™, non refillable cylinders

Gas Fuel

Item code

Item code*

755104

752116

Description • Pressure reducer integrated for an always constant gas output • Very high temperature of flame ; ± 2000°C • Autonomy : 1h45 • Button of control of the gas output • Robust aluminum body • Connection for cartridge MAP//Pro™ • Button of locking of the flame • Trigger made safe with Piezzo lighting • Removable copper tube for an easy cleaning

Composition • 2 gas Map//Pro™ bottles (1 L, non refillable) • 1 torch

13

Complete line of torches and gases to provide highest level of quality, efficiency and performance..

*for Poland and Austria

CASTOLIN 4000 FLEX PRO Technical characteristics Gas Fuel

Map // Pro™, Oxygen non refillable cylinders

Item code

Item code*

755106

663033

Description • • • •

High performing unit for a very fast result Flame temperature > 3050°C Torch with integrated security Easy and handy support

Composition • 1 Oxygen bottle (930 ml - 110 bars, non refillable) • 1 gas Map//Pro™ bottle (1 L, non refillable) *for Poland, Russia and Czech Republic

Please note : Cylinders are NON REFILLABLE

13


Flame equipment & Gas AUTOFLAM 0

TORCH TX 504

Technical characteristics

14

Working pressure

Technical characteristics Oxygen 0,8-1,5 bar Gas 0,2-1,5 bar

Dimension

MAP//PRO™ cylinder

Gas

Length 320 mm

Weight

350 g

Item code

Item code

Description

663032

Description Light and handy torch, good ergonomics. Oxyacetylene torch supplied with 5 nozzles with capacities of 100, 160, 250, 315 and 400 l / h.

BUTAN 500 Item code

1450 Packaging

755100

High performance. Automatic Piezo ignition. Light weight and ergonomic torch. Reduces gas consumption. Use only non refillable gas cylinders MAP//Pro™.

36 items

Item code

Item code*

755103

600069

Packaging 12 items

Description

Description

Gas cylinder (190 grams) - Butan. Use with torch Castolin 500 and Castolin 500 Flex.

Mixture of butane and propane. For use with Torch Kit 1450. *for Poland, Russia and Czech Republic

MAP // PROTM Item code

Item code*

755105

663012

OXYGEN Packaging 12 items

Item code

Item code*

755107

600826

Description

Description

Certificate for TÜV - TPED

Oxygen bottle 1 liter - 110 bar. For use with Flex 4000.

*for Poland and Austria *for Poland, Russia and Czech Republic

Packaging 12 items


Accessories PRO'THERMIQUE DOUBLE SIDE

Technical characteristics Size

CALOR STOP +

Technical characteristics 210x290mm

Size

Item code

Item code

657682

657679

15

200x280mm

Description

Description

Insulating thermal screen for welding • Very high thermal protection • Increased lifetime. Strenghtened and sewed sides • Both sides usable • Anti glare

Complex high temperature glass cloth and one side aluminised fiber glass for the highest thermal resistance. No asbestos and ceramics.

LUBRICANT Item code

Packaging

657506

Description

CALOR STOP GEL Technical characteristics Gel for anti-heat flame, ideal for welding and brazing. Item code 753805

12 items

Packaging 6 items

Description

It presents cleaning and skimming properties. Forms a protective film against the corrosion.

LEAK DETECTOR Item code 600476

• Protects surfaces and components from the heat of the flame. • Safe, non toxic and harmless to skin. • Apply quick and easy for a certain result. WITHOUT

WITH

CALORSTOP GEL

CALORSTOP GEL

Packaging 12 items

Description While using the Leak Detector, bubbles will appear on the place of the leak.

CASTONET Item code 600781

Packaging Blister with 5 items

Description Abrasive cloth acrylic compound, specifically designed to remove surface oxide from all surfaces to be brazed later.

15


Introduction to Welding Definition Welding is a process that joins materials, usually metals or thermoplastics, by causing coalescence. Generally, this is done by melting the workpieces and adding a filler material in rod or wire to form a pool of molten material (the weld pool) that cools to become a strong joint. Alternatively, the deposited filler material can have a chemistry that is harder than the workpiece and "hardfacing" can protect the workpiece. Processes description

16

Gas nozzle

Gas nozzle

Consumable electrode

Flux covering

Core wire Arc Parent metal

Contact tube

Evolved gas shield Weld pool Slag Weld metal

solid/cored wire Parent metal

Arc

Gas shield

Filler rod Gas shielding

Weld pool Weld metal Parent metal

Weld pool Weld bead

MMA welding This process is used for joining as well as hardfacing. The Manual Metal Arc welding process uses as consumable electrodes which are coated with flux to create a protective atmoshpere when welding. Because of the simplicity of its equipment and operation, MMA welding is one of the world’s most popular welding processes. The process is used primarily to weld iron and steels (including stainless steel) but aluminium, nickel and copper alloys can also be welded with this method.

MIG/MAG welding Metal Inert Gas (MIG) welding operates on the same principle as welding with covered electrodes, but using a continuous electrode in the form of solid wire or cored wire strip wound on a reel. It is the most common industrial welding process. It can be used to weld a wide variety of metals and alloys, including aluminum, copper, magnesium, nickel, and many of their alloys, as well as iron and most of its alloys.

TIG (Tungsten Inert-Gas) welding Arc welding process that uses a nonconsumable tungsten electrode to produce the weld. TIG welding is most commonly used to weld thin sections of stainless steel and non-ferrous metals such as aluminum, magnesium, and copper alloys. However, TIG is comparatively more complex and difficult to master and slower.

MMA welding

MIG/MAG welding

TIG welding


Arc welding table Arc welding TECHNICAL DATA/APPLICATIONS JOINING STEELS

PRODUCT

1. Remove grease, rust.

High mechanical strength. Exceptional weldability of all kind of steels.

Iron working. Mechanical parts. Tools. Stainless deposit

All positions. Good weldability.

Iron working, gate, iron STEEL EASY ARC worker, metalwork, ECR 4213 boiler.

For safe joining, basic coating.

Steel framing, piping and chassis.

STEEL SUPER STRONG 680S

STEEL SAFE ARC ECB 3218

JOINING CAST IRONS Nickel based MMA electrode Basic graphite coated MMA electrode

Engine blocks, pulleys, trolleys, casing Production machine, pump body, critical mechanical parts

CAST ARC SSA 42 CAST ARC SSA 43

WEARFACING High hardness electrode, abrasion resistant with moderate impact.

Excavator, buckets, agricultural parts.

WEAR ARC SSA 36

JOINING STAINLESS STEELS AND ALUMINIUMS Stainless steel alloy with high corrosion resistance.

Food materials, tanks, fittings.

STAINLESS ARC 316L

Aluminium repairs

Housings, fans, piping.

ALU ARC 2101S

CHOOSING THE ELECTRODE DIAMETER PART THICKNESS (MM) ELECTRODE DIAMETER (MM) 1 and 2 3 4 5

2.0 2.5 3.2 4.0

PROCEDURE FOR USE

AMPS (A) 40-60 60-80 100-120 120-150

2. Choose correct welding amperage adjustments 3. Respect the polarity indicated on the label. 4. Remove the slag with a hammer. 5. Keep electrodes out of humidity. Safety : Wear a welding helmet, mask and gloves

17


Welding electrodes : Steel STEEL EASY ARC ECR 4213

STEEL SAFE ARC ECB 3218

Technical characteristics Tensile strength Length

2,5mm

350mm

3.2mm

350mm

Rm : 470-520 MPa Item code

Tensile strength

Packaging

Rm : 470-510 MPa

Diam.

Length

750696 270 x 5kg

2,5mm

350mm

751503 205 x 5kg

751492 170 x 5kg

3.2mm

350mm

751504 135 x 5kg

Item code

Packaging

Description

Universal rutile electrode for welding mild and medium tensile steels.

Special basic electrode for welding mild and medium tensile steels.

Application

Application

Multi-purpose rutile electrode suitable for a wide application range in mild steel. Electrode is all-positional and produces a smooth bead surface with good slag deve r s al tachability and low spatter. ni Recommended for welding structures in thin and medium RUTILE thick plate with different types Uni ersa v of bead and welding positions. All work steels.

Basic coated quality electrode for all welding positions. The arc is soft and quiet with very low spatter. The set up rate and puddle fluidity permit gases to escape even ecial when the lowest currents Sp are used. It’s used extensively in shipyard, field BASIC erection, pipe welding fabSpecial rication, boiler, etc.

STEEL ARC 680S

WEAR ARC SSA 36

l

U

Description

Technical characteristics

Technical characteristics

Tensile strength

Rm : 850 MPa

Hardness

HRC 62 EN

EN

Item code

Packaging

3.2mm

250mm 350mm

755112 755113

DE

aNWENDuNgEN

Mechanische Teile, Werkzeuge, Eisenbearbeitung, Fahrgestelle, Gitter, Zahnradzähne, Edelstahlauftrag.

Length

ACHTUNG

Dämpfe und Gase, die beim Schweißen entstehen, können gesundheitsschädlich sein.

pL

zastosoWaNia

elementy mechaniczne, narzędzia, obudowy maszyn, kraty, zęby kół, stopiwo nie koroduje. Dymy i gazy uwalniające się podczas utospawania mogą być szkodliwe dla zdrowia.

10 units Ru

пРименение

Hochfeste Verbindung unterschiedlicher Stahlsorten

Kvalitetni zavareni spojevi različitih vrsta elika

unIverSální elekTrodA nA ocel

Пары, выделяемые при пайке, могут ыть вредны для здоровья

HR Rs

pRiMjENE

elementi strojeva, alati, odljevci, kućišta, rešetke, zubi zupčanika, depozit nehrđajući Dimovi i plinovi nastali zavarivanjem/lemljenjem mogu štetiti zdravlju

Cz

Description

STAhl-unIverSAlelekTrode unIWerSAlnA elekTrodA do STAlI

ВНИМАНИЕ

5 units

pouŽitÍ

mechanicky silně namáchané spoje, opravy ozubení, spoje nerez - ocel.

UPOZORNĚNÍ

Kouře a plyny uvolněné svařováním mohou být nebezpečné zdraví.

Ro

apLiCatii

Jakościowe spawanie różnych gatunków stali

Fumul si gazele emanate in timpul procesului de brazare(sudura) pot fi daunatoare sanatatii.

A special MMA electrode for joining, repairing and overlaying a wide range of steels and dissimilar combinations. High strength and crack, corrosion, scale and cavitation resistant. sL

apLikaCijE

mehanski deli,orodja,železarstvo,ohišj a,mreže,zobata kolesa

OPOZORILO

Dimi in plini pri spajkanju so škodljivi zdravju.

Hu

FELHaszNÁLÁs

gépalkatrészek, szerszámok, fémmegmunkálás, futóművek,rácsszerkezetek, fogaskerekek, nemesacélok felrakása

FIGYELEM

A forrasztás során keletkező gőzök és gázok az egyészségre ártalmasak lehetnek

ΕΦΑΡΜΟΓΕΣ

gR

μηχανικά μέρη, δόντια γραναζιών,εργ αλεία,ανοξείδωτη απόθεση.

ΠΡΟΣΟΧΗ

Αναθυμιάσεις κατά την συγκόλληση μπορεί να είναι βλαβερές στην υγεία.

tR

Rezultate foarte bune la imbinarea otelurilor disimilare

visoko kvalitetno spajanje različnih jekel

álTAlánoS Acél hegeSZTŐ elekTródA Különböző acéltípusok legerősebb kötőhegesztése

DIKKAT

Lehimleme işleminde oluşan duman ve gazlar sağlığa zararlı olabilir.

www.castolin.com

Application

Xn-Nocif.

ni

ve r s al

ESC code : 755112

STEEL l

Uni ersa v

ACHTUNG Dämpfe und Gase, die beim Schweißen entstehen, können gesundheitsschädlich sein.

pL

genel AmAçlI çelİk elekTrodu Farklı çeliklerin yüksek kaliteli/yüksek dayanımlı birleştirme işlerinde

унивеРсалЬный высоколеГиРованный сталЬной ЭлектРод

Высокое качество соединения разнородных и трудносвариваемых сталей

iversal un

STEEL un i ve r sal

50 A - 80 A 2.5 mm 250 mm 10 u.

zastosoWaNia

napawanie pługów, odkładnic pługów, rozdrabniaczy, i wszelkie inne elementy narażone na ścieranie

OSTRZEŻENIE Dymy i gazy uwalniające się podczas lutospawania mogą być szkodliwe dla zdrowia.

пРименение

Ru

2,5mm

350mm

755119

отвалы детали техники

бульдозеров, плуги, сельскохозяйственной

18 units

Пары, выделяемые при пайке, могут быть вредны для здоровья

HR Rs

pRiMjENE

kalupi, plugovi, čekići - poljoprivredni alati i oprema

UPOZORENJE Dimovi i plinovi nastali zavarivanjem/lemljenjem mogu štetiti zdravlju

Description

Cz

pouŽitÍ

použití v zemědělství, stavebnictví kladiva, sekáče, pluhy, drtiče.

UPOZORNĚNÍ

apLiCatii

reconditionarea si durifi carea reperelor din industria agricola( pluguri, discuri, cutite, etc.)

A high recovery (~165%) MMA hardfacing electrode producing a smooth deposit with exceptional resistance to dfaci ng ar abrasion with moderate impact. HRC ATENTIE

Fumul si gazele emanate in timpul procesului de brazare(sudura) pot fi daunatoare sanatatii.

sL

680 S

Hohe Härte

elekTroda za Tvrdo navarivanje abrazija Visoka tvrdoća navara

nAvAřOvAcí elekTrOdA odolná abrazi vysoká tvrdost

elecTrod penTru incarcari dure cu rezisTenTa ridicaTa la abraziune Duritate ridicata

površinsko TrdnosTna elekTroda za abrazijo Visoka trdota

keMény FelrAkÓ elekTrÓdA, kOpáSsal szembeni magas ellenállás ήλέκτροδιο για ΣκλήρέΣ αΝαγομΩΣέιΣ Μεγάλη σκληρότητα.

abrazyona dayanikli serT dolgu elekTrodu Yüksek sertlikHigh hardness

ЭлектРод для износостойкой наплавки заЩита от абРазивноГо износа Высокая твёрдость

apLikaCijE

posnemalni noži, strgala, plugi, kmetijska mehanizacija, zobniki, sekalci sla - me.

rdfacing Ha

OPOZORILO Dimi in plini pri spajkanju so škodljivi zdravju.

Hu

FELHaszNÁLÁs

keverőlapátok, ekék, répaszeletelők, fogaskerekek, szalmaszecskázó, stb.

FIGYELEM

62 HRC Ha r d fa c i ng

A forrasztás során keletkező gőzök és gázok az egyészségre ártalmasak lehetnek

gR

ΕΦΑΡΜΟΓΕΣ

Σπαστήρες, αλέτρια, σφυριά, ‘νύχια’ κουβάδων.

ΠΡΟΣΟΧΗ Αναθυμιάσεις κατά την συγκόλληση μπορεί να είναι βλαβερές στην υγεία.

tR

uYguLaMaLaR

pulluk küreği ve demiri, pancar dikme ve sökme çarkı tırnakları, saman parçalama bıçakları v.b.

DIKKAT

Lehimleme işleminde oluşan duman ve gazlar sağlığa zararlı olabilir.

Steel Arc

High hardness

Twarda elekTroda do napawania o WySOkIeJ OdpOrnOŚcI nA ŚcIerAnIe

Nagy keménység

Kouře a plyny uvolněné svařováním mohou být nebezpečné zdraví.

Ro

hardfacing elecTrode abrasion elekTrOden zuM HArTAuFTrAgSSchweissen hoher abriebwidersTand

Bardzo wysoka twardość

ВНИМАНИЕ

ήλέκτροδιο για καΘέ έιδουΣ χαλυβα Σύνδεση υψηλής ποιότητας ανόμοιων χαλύβων

aNWENDuNgEN

Abstreifer, Pflug, Rübenstecher; Zahnräder; Strohhäcksler; etc.

Pro vysoce kvalitní spoje rozdílných ocelí

elecTrod universal penTru oTel unIverZAlnA jeklenA elekTrodA

uYguLaMaLaR

makine parçaları, takımlar, demir işleme, gövdeler, ızgaralar, dişli çark dişleri, paslanmaz dolgular.

Packaging

unIverZAlnA elecTrodA ZA čelIk

piese mecanice, scule, gratare, dinti pinioane, depuneri inoxidabile.

ATENTIE

Item code

DE

universal sTeel elecTrode

High quality joining of dissimilar steels

Различные металлические детали оборудования, инструмент и штамповая остнастка, металлоконструкции, грохоты, зубья зубчатых колёс, сварка нержавеющих сталей.

UPOZORENJE

Main applications are : assembly of high security steel construction and dissimilar alloys. • Mechanical parts heavily loaded, piston rods, cylinders, tools, forging

Diam.

Fumes and gases given off by welding may be hazardous to health.

OSTRZEŻENIE

2,5mm

Fumes and gases given off by welding may be hazardous to health.

Application Agricultural parts, tools, etc.

62

Ha

www.castolin.com

cin

g

Length

WARNING

WARNING

H

Diam.

appLiCatioNs

Moldboard, plow, suns Darrach Beet, teeth sub-spreaders, straw shredders hammers, etc.

appLiCatioNs

Mechanical parts, tools, ironworking, housing, grate, gear tooth, inoxidizable deposit.

U

18

Diam.

Technical characteristics

rdfa

ESC code : 755119

100 A - 140 A 3.2 mm 350 mm 18 u.

Wear Arc

SSA 36


Welding electrodes : Cast Iron, Stainless Steel, Alu ALU ARC 2101S

STAINLESS ARC 316L

Technical characteristics Tensile strength

Technical characteristics Rm : 160-180 MPa

Tensile strength Fr

Diam.

Length

Item code

utilisation

Fr

Bloc moteur, carter, réservoir, ventilateur, benne de camion, corps de pompe.

Packaging

560 MPa

Diam.

Conseils au verso

en

appliCations

Length

Engine block, casing, tank, fan, bucket, pump body. Instructions inside

utilisation

Tuyauterie, réservoir, matériel agricole, mobilier inoxydable, accastillage.

Item code

Packaging

AVERTISSEMENT Ne pas respirer les fumées.

Conseils au verso

en

appliCations

Pipeworks, tank, agricultural equipment, inoxidizable furniture, fittings.

WARNING

es

2,5mm

250mm

755118

apliCaCiones

5 units

Motores,carters, depósitos, ventiladores, bombas, dumpers, depósitos de camiones. Vonsejos en el interior

pt

ELECTRODES ALUMINIUM UNIVERSELLE Réparation de l’aluminum et de ses alliages

apliCações

Blocos-motores, cárteres, reservatórios, ventiladores, dumper de camião, corpos de bomba.

Description

Do not breathe fumes.

UNIVERSAL ALUMINIUM ELECTRODE Repair of aluminium and its alloys

ELECTRODO DE ALUMINIO Soldadura de aluminio y sus aleaciones

ELÉCTRODO ALUMÍNIO UNIVERSAL

Conselhos no interior

Reparação do Alumínio e suas ligas

it

appliCazioni

Blocchi motori, carter, serbatoi, ventilatori, benne, corpi pompa.

MMA electrode for the fabrication and repair of aluminium parts.

Istruzioni all’interno

ELETTRODO UNIVERSALE ALLUMINIO ALUMINIUMUNIVERSALELEKTRODE

Zur Reparatur von Aluminium und Aluminiumlegierungen

anwendungen

Verbindingslassen en herstellassen van aluminiumlegeringen

Motorblöcke, Verkleidungen, Tanks, Lüfter, Muldenkipper, Pumpengehäuse.

ALU

Anweisungen auf der Innenseite

nl

Application

toepassingen

Motorblok, behuizing, tank, ventilator, kiepbak, pompbehuizing. Zie keerzijde

Main applications are assembly and repair of cast aluminum alloys. • Engine blocks, casing, tank, fan, bucket, pump body.

300mm

755114

50 - 80 A Ø 2.5 250 mm 5 u.

Alu Arc

2101 S

www.castolin.com

Xn-Nocif. Contient du fluorure de sodium

ALU

CAST ARC SSA 42

3.2mm

350mm

755115

Joining and repair of stainless steels

Unión y reparación de aceros inoxidables

apliCações

Tubagens, reservatórios, máquinas agrícolas, mobiliário em aço inoxidável, estruturas.

ELETTRODO INOX Unione e riparazione di acciai inossidabili

Zum Verbinden und zur Reparatur von Edelstählen

Não respirar os fumos.

Conselhos no interior

it

União e reparação de aços inoxidáveis

EDELSTAHLELEKTRODE

ADVERTÊNCIA

Description

INOX ELECTRODE

ELÉCTRODO INOX

pt

ELEKTRODE VOOR ROESTVAST STAAL

appliCazioni

Verbindingslassen en herstellassen van roestvast staal

Tubature, serbatoi, macchine agricole, forniture in acciaio inossidabile, sovrastrutture.

Rutile coated stainless steel MMA electrode for the maintenance, repair and joining of similar alloys also for cladding. ATTENZIONE

INOX

Non respirare i fumi.

Istruzioni all’interno

de

anwendungen

Rohrleitungen, Tanks, Landmaschinen, Edelstahlmöbel, Armaturen.

WARTUNG

Rauch nicht einatmen.

Anweisungen auf der Innenseite

nl

toepassingen

Leidingwerk, tankbouw, landbouwwerktuigen, roestvast staal schrijnwerk.

Stainless Arc

316 L

WAARCHUWING

Application

50 A - 80 A Ø 2.5 300 mm 10 u.

Damp niet inademen.

Zie keerzijde

www.castolin.com

Main applications are : Assembly and repair of stainless steels. • Pipes, tanks, mixers, pumps, boiler. INOX

AWS A5.4 : E316L-17 EN 1600 : E 19 12 3 L R 32

Technical characteristics

Tensile strength

480 MPa

Tensile strength EN

490 MPa EN

appLiCatioNs

WARNING

WARNING

Fumes and gases given off by welding may be hazardous to health.

Item code

Packaging

DE

Fumes and gases given off by welding may be hazardous to health.

aNWENDuNgEN

ACHTUNG Dämpfe und Gase, die beim Schweißen entstehen, können gesundheitsschädlich sein.

zastosoWaNia

Length

bloki silników, obudowy maszyn itp.

OSTRZEŻENIE Dymy i gazy uwalniające się podczas lutospawania mogą być szkodliwe dla zdrowia.

пРименение

Ru

блоки двигателей, шкивы, тележки, корпуса.

ВНИМАНИЕ

755117

Diam.

Motorblöcke, Antriebscheiben; Laufrollen/Förderwagen, Gehäuse

pL

HR Rs

remenice,

kola,

UPOZORENJE

pouŽitÍ

UPOZORNĚNÍ Kouře a plyny uvolněné svařováním mohou být nebezpečné zdraví.

Ro

apLiCatii

blocuri motor, scripeti, carucioare, carcase turnate.

ATENTIE

Fumul si gazele emanate in timpul procesului de brazare(sudura) pot fi daunatoare sanatatii.

Nickel based MMA electrode for repair and joining cast iron to itself and to steels. All positions, low dilution. sL

apLikaCijE

bloki motorjev, jermenice, škripčevje, ohišja, prekucniki, vozički, železniška oprema(vagoni.tiri)

Łączenie i naprawy żeliwa

elektrodA nA lItInu

elektrodA ZA jekleno lItIno Spajanje in popravilo jeklene litine

ÖntvényelektródA

Öntvények kötő- és javítóhegesztése

ήλέκτροδιο χυτοΣιδήρου Συνδέσεις, επισκευές σε χυτοσίδηρο

Соединение и ремонт чугуна

aNWENDuNgEN

Packaging

ACHTUNG

Dämpfe und Gase, die beim Schweißen entstehen, können gesundheitsschädlich sein.

pL

zastosoWaNia

korpusy maszyn, obudowy, elementy mechaniczne, koła pasowe, inne elementy żeliwne

OSTRZEŻENIE

Dymy i gazy uwalniające się podczas lutospawania mogą być szkodliwe dla zdrowia.

пРименение

Ru

755116

корпуса, станины, направляющие, шкивы, корпуса насосов, тяжелонагруженные части оборудования

12 units

ВНИМАНИЕ

Пары, выделяемые при пайке, могут быть вредны для здоровья

HR Rs

pRiMjENE

dijelovi - oprema za proizvodnju, remenice, kućišta - oklopi, kućišta pumpi

UPOZORENJE Dimovi i plinovi nastali zavarivanjem/lemljenjem mogu štetiti zdravlju

Description

Cz

pouŽitÍ

tělesa čerpadel, kryty, konstrukční spoje ocel-litina

kladky,

Kouře a plyny uvolněné svařováním mohou být nebezpečné zdraví.

Ro

apLiCatii

piese turnate, corpuri pompa, subansamble mecanice

ATENTIE

Fumul si gazele emanate in timpul procesului de brazare(sudura) pot fi daunatoare sanatatii.

A basic graphite coated MMA electrode for maintenance and joining cast iron to itself and steels. No overheating and good positional welding. sL

apLikaCijE

ohišja, jermenice, proizvodni stroji,telesa črpalk,kritični mehanski deli Dimi in plini pri spajkanju so škodljivi zdravju.

FELHaszNÁLÁs

motorblokkok, hajtóművek, futókerekek/szállítókocsik, öntvényházak

FIGYELEM

A forrasztás során keletkező gőzök és gázok az egyészségre ártalmasak lehetnek

Cast Iron

ΕΦΑΡΜΟΓΕΣ

gR

τροχαλίες, κελύφη, σώματα αντλιών, μπλόκ κινητήρων.

uYguLaMaLaR

motor gövdeleri, çark ve kasnaklar, makaralar, makine gövdeleri.

DIKKAT

Lehimleme işleminde oluşan duman ve gazlar sağlığa zararlı olabilir.

SSA 42

Xn-Nocif. ESC code : 755117

N CAST IRO

guSSeISenelektrode

elekTroda do Żeliwa Spawanie i naprawy żeliwa

Zavarivanje i popravci odljevaka

elektrodA nA lItInu

spoje železo-litina, opravy litiny

electrod fontA

Repararea elementelor din fonta si imbinarea fontei cu otelul.

elektrodA ZA jekleno lItIno Spajanje in popravilo jeklene litine

FIGYELEM

A forrasztás során keletkező gőzök és gázok az egyészségre ártalmasak lehetnek

ΕΦΑΡΜΟΓΕΣ

Acél és öntvény kötőhegesztése, öntvény javítóhegesztése

ήλέκτροδιο χυτοΣιδήρου Συνδέσεις, επισκευές σε χυτοσίδηρο.

dÖkme demİr elekTrdu

Demir/dökme demir birleştirme ve dökme demir tamiri

ЭлектРод для сваРки чуГуна

Для соединения стали/чугуна и ремонта чугуна

Ca

st iron

Cast Iron Nickel iron

τροχαλίες, κελύφη, σώματα αντλιών, εξαρτήματα

70 A - 110 A 3.2 mm 350 mm 12 u.

Cast Arc

www.castolin.com

FELHaszNÁLÁs

burkolatok, kötéldobok, szíjtárcsák, gépállványok, szivattyúházak, erős igénybevételnek kitett alkatrészek

gR

ΠΡΟΣΟΧΗ

Αναθυμιάσεις κατά την συγκόλληση μπορεί να είναι βλαβερές στην υγεία.

Hu

cASt Iron electrode

Iron/cast iron joining and cast iron repair Verbinden von Stahl/Gusseisen, Reparatur von Gusseisen

elekTroda za ljevano Željezo

ÖntvényelektródA

UPOZORNĚNÍ

OPOZORILO

Hu

Welding of gray cast iron (nickel-based). • Engine blocks, pulleys, trolleys, casing.

350mm

dÖkme demİr elekTrdu

Dökme demir birleştirme ve tamiri

ЭлектРод для сваРки чуГуна

Dimi in plini pri spajkanju so škodljivi zdravju.

Application

3,2mm

electrod fontA

Repararea elementelor din fonta si imbinarea fontei

OPOZORILO

tR

Item code

Svařování a opravy litiny

Cz

bloky motorů, litinové skříně, kladky

Description

elekTroda do Żeliwa elekTroda za ljevano Željezo Zavarivaanje i popravci odljevaka

Dimovi i plinovi nastali zavarivanjem/lemljenjem mogu štetiti zdravlju

DE

Verkleidungen, Seil- und Riemenscheiben, Werkzeugmaschinenrahmen, Pumpengehäuse, stark belastete Teile

Cast iron joining and repair

Verbinden und Reparatur von Gusseisen

pRiMjENE

blokovi motora, kućišta - oklopi

cASt Iron electrode guSSeISenelektrode

Пары, выделяемые при пайке, могут быть вредны для здоровья

12 units

appLiCatioNs

Casing, pulley, production machine, pump body, critical mechanical part

Engine blocks, pulleys, trolleys, casing.

350mm

5 units

ELECTRODE INOX

Assemblage, réparation des aciers inoxydables

ELECTRODO INOX

Vonsejos en el interior

CAST ARC SSA 43

Technical characteristics

3,2mm

apliCaCiones

No respirar los humos.

ESC code : 650795

AWS A5.3 : “E4047” DIN 1732 : El-AlSi12

Length

es

Tuberías, depósitos, maquinaria agrícola, aceros inoxidables, mobiliario, accesorios.

Xn-Nocif. Contient du fluorure de sodium

ESC code : 651879

Diam.

10 units

ATENCIÓN

Riparazione di alluminio e sue leghe

UNIVERSELE ALUMINIUMELEKTRODE

de

2,5mm

Instructions inside

ΠΡΟΣΟΧΗ

Αναθυμιάσεις κατά την συγκόλληση μπορεί να είναι βλαβερές στην υγεία.

tR

uYguLaMaLaR

makine gövdeleri, çarklar ve kasnaklar, üretim makinaları, pompa gövdeleri kritik makine parçaları

DIKKAT

Lehimleme işleminde oluşan duman ve gazlar sağlığa zararlı olabilir.

Application Main applications are : • Casing, pulley, production machine, pump body, critical mechanical parts, etc.

90 A - 120 A 3.2 mm 350 mm 12 u.

Cast Arc

SSA 43 www.castolin.com

Xn-Nocif. ESC code : 755116

N CAST IRO

19

19


Welding Equipment Title : MMA Process ARC RANGE Ventilated MMA Inverter ARC 1250

ARC 1450

ARC 1650

Power supply

230V single phase 50/60 Hz

230V single phase 50/60 Hz

230V single phase 50/60 Hz

Weight

2.5 kg

3 kg

3.5 kg

Duty cycle

100A (10%)

130A (10%)

150A (10%)

IP index

IP 21

IP 21

IP 21

Standard

60974-1; 60974- 60974-1; 60974- 60974-1; 6097410 10 10

Item

Item code

Item code

Item code

662754

662755

662756

20 Description

• User friendly • Easy to transport (from 2.5 to 3.5kg) • Excellent weldability for all electrode types : rutile, stainless steel, cast iron and basics.

• Range of 3 equipment, welds all electrode diameters up to 4mm. • Standard single phase 230V • Reinforced insulation • Robust and reliable • Latest inverter technology, outstanding arc precision • CE compliant

W RANGE Dedicated range for the PRO W150

W180

W210GE

Power supply

230V single phase 50/60 Hz

230V single phase 50/60 Hz

230V single phase 50/60 Hz

Amperage range

5 - 150A

5 - 180A

5 - 210A

Open circuit voltage

80V

80V

80V

Duty cycle : 40% 60%

130A

170A

IP index

IP 23

IP 23

IP 23

Weight

5 kg

5 kg

8.5 kg

Size

12x31x27

12x31x27

18x25x40

Item

Item code

Item code

Item code

600834

662757

662758

210A

Description • User friendly • Easy to transport (from 5 to 8.5kg) • Excellent weldability for all electrode types : basic, rutile, stainless steel, cast iron and also wearfacing • Powerful equipments (130A up to 190A) • Range of 3 equipment, weld all electrode diameters up to 5mm.

• Can be connected to a power generator • Delivered complete with earth cable, welding cable and operating manual. • Standard single phase 230V • Reinforced insulation • Robust and reliable • Latest inverter technology, outstanding arc precision • CE compliant


Welding Equipment : Title MIG/MAG & TIG Processes DERBY 161 & DERBY 285 DERBY 161

DERBY 285

Power supply

230V single phase 50/60 Hz

3x 230V/400V 50/60 Hz

Size

40 x 62 x 54 cm

49 x 83 x 70 cm

Weight

37 Kg

72 Kg

Duty cycle

140A (20%) 80A (50%)

280A (35%) 215A (60%)

IP index

IP 22

IP 22

Item

Item code

Item code

Including torch and cables, ready to weld equipment

600121

600122

21

Description Semi-automatic welding technology with wire for automated MIG / MAG welding. The principle of polarity reversal allows the use of Castolin cored wire coils without the use of shielding gas. Extremely light and compact. The Derby can also be used with shielding gas. CE compliant.

CASTOTIG 1501 DC

Technical characteristics

Description

Power supply

• Generator DC TIG welding and electrode. • Inverter technology microprocessor. • Small footprint, light weight. • HF TIG ignition contact or with adjustable intensity. • Excellent arc stability. • Display of welding parameters through digital ammeter. • Units built with pulse frequencies ranging from 0.25 - 250 Hz Safety. • CE compliant

Duty cycle

230V single phase 50/60 Hz 150A (35%) 100A (100%)

Weight

5,7 Kg

IP index

IP 23

Item

Item code

CastoTIG 1501 DC

305300

Available in kit case for maximum portability

CASTOTIG 1702 AC/DC • TIG welding generator to DC and AC. • Inverter technology microprocessor, can operate on all metals including aluminum and its alloys. • Continuous monitoring and instantaneous arc welding. • Ability to weld with electrode. • CE compliant

Technical characteristics

Power supply

230V single phase

Duty cycle

170A (30%) 120A (60%) 100A (00%)

Weight

15 Kg

IP index

IP 23

Item CastoTIG 1702 AC/DC

Item code 304900

For more information about our complete welding equipment offer, please read our specific catalogue.

21


Welding Equipment : Plasma cutting AIR JET 25CL Technical characteristics

Power supply

230V single phase 50/60 Hz

Cutting performances

Precision cut ; 6mm Severance cut ; 12mm

Efficiency

22

0.85

Adjustment mode

Automatic

Duty cycle

20A (60%)

Max. input power IP index Size Weight

14.3 kVA IP21 540 x 220 x 400 mm 18 Kg

Item code 751468

Description The AirJet 25 CL is the portable solution for plasma cutting with its integrated air compressor. It is ideal for efficient maintenance and repair jobs. • Latest inverter technology, outstanding arc precision • CE compliant

WELDING HELMET 95 SC Item code 663003

Description LCD screen with protection from 4 to 13 DIN. Conforms to CE EN 175 S. Suitable for welding electrode, MIG / MAG and TIG. Design structured to channel the smoke outside. Solid and light (490g).


Environment & Safety Boric Acid & Borax free Keen to follow the current and future REACH legislation and to find answers to environmental constraints applied to our sector, Castolin Eutectic developed a Brazing product range containing no CMR properties (Carcinogen, Mutagen, Reprotoxic). This means no boric acid or borax.

Boric Acid Borax

What is REACH? REACH is a new European Community Regulation on chemicals and their safe use. It deals with the Registration, Evaluation, Authorisation and Restriction of Chemical substances. The aim of REACH is to improve the protection of human health and the environment through the better and earlier identification of the intrinsic properties

of chemical substances. At the same time, innovative capability and competitiveness of the EU chemicals industry should be enhanced.

23

Cadmium free Cadmium is considered eco-toxic and so this is the first reason why Castolin Eutectic developed cadmium-free products. Cadmium is used in batteries, plastics, pigments and metal coatings. Cadmium can enter into the environment through landfills, poor waste disposal methods, when burning coal for energy, etc. The particles can travel far before falling to the ground or water and each year many tons of cadmium are discharged into our seas and oceans. Environmental pressures to eliminate the use of cadmium in in-

dustrial goods have been growing and the European Union created several directives to prevent the use of such hazardous substanc-

es. Furthermore, cadmium has already been banned from Aerospace, Automotive, Medical and Potable Water applications.

Cadmium

RoHs The Directive on the Restriction of the use of certain Hazardous substances in electrical and electronic equipment was adopted in February 2003 by the European Union. This directive restricts the use of six hazardous materials in the manufacture of various types of electronic and electrical equipment. It is closely linked with the Waste Electrical and Electronic Equipment Directive which sets collection, recycling and recovery targets for electrical goods and is part of a legislative initiative to solve the problem of huge amounts of toxic waste. Castolin Eutectic products are certified to comply with this directive.

23


Castolin on line Now online, the new Castolin website specialized for distribution. Come and visit the website to find all the latest news about the company as well as full information about products and applications.

• Videos • Catalogue • News

www.castolin.com

Demonstration days at your store In support of our Technical Delegates, Technical Demonstrators perform upon request demonstrations at your store in order to

• Train your staff • Support your customers for their technical requests • Create animation

WWW.CASTOLIN.COM


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