Atomized Nickel-Base Alloy Designed for Glass Mold Applications
Eutalloy 1202 ®
• Reduced overspray • Excellent build-up capability • Machinable with hand finishing techniques • Well suited for mold edge and corner repair
DESCRIPTION:
FINISHING PROCEDURE:
Eutectic 1202 is an atomized nickel-base powder designed for use on typical glass mold parts. The method of application is via the one-step spray/fuse process and the use of the Eutalloy® B, C, UltraJet® or SuperJet® torch system is recommended.
Finishing Procedure: Conventional Hand Techniques
Eutectic 1202 is an optimum choice for re-working the corners and edges of blanking molds and finishing molds. The deposits are relatively soft and can be finished using conventional hand techniques. Of particular advantage is the virtual absence of tightly adhering overspray. Multiple layers of Eutectic 1202 can be applied without gassing or porosity and the as-deposited coating is clean, smooth and free from boro-silicate islands.
APPLICATIONS: • Mold Edges and Mold Corners • Ring Discs • Mold Necks • Bases • Bottoms
RECOMMENDED COATING AND SPRAY PARAMETERS: TD 2000 RL 200 RPA-3@20 psi air
TECHNICAL DATA:
Nozzle
Powder Properties Nominal Composition: Si + B+ Ni Hall Flow Rate: 13 seconds / 50 grams Bulk Density: 5.0 g/cc Solidus Temperature: 1890°F (1032°C) Liquidus Temperature: 2280°F (1248°C) Fusing Temperature: 2040°F (1115°
Module Adaptor
Yellow/Red
Oxygen
50 psi / 35 flow (FM-1 flowmeter)
Acetylene
12 psi / 75 flow (FM-1 flowmeter)
Coating Properties Typical Hardness: HRC 21 Density: 8.6 g/cc (0.310 lb/in3) Coverage: .045 lb/ft2/0.001 inch Shrinkage: 15% – 20 %
T-Valve Setting
14-16 clicks
Coating Rate
18.0 lbs/hr
Spray Distance
6-7 inches TD 3000
Nozzle
RL 200W RPA-3@20 psi air
Oxygen
50 psi/32 flow (3310 flowmeter)
Acetylene
12 psi/48 flow (3310 flowmeter)
Carrier Gas
(Ar or N2) 55 psi / 37 flow
Terometer
130 (Adjust to achieve spray rate)
Coating Rate
20 lbs/hr
Spray Distance
6-8 inches
Deposit Effic.
90%
YOUR RESOURCE FOR PROTECTION, REPAIR AND JOINING SOLUTIONS Eutectic Corporation N94 W14355 Garwin Mace Drive Menomonee Falls, WI 53051 USA P 800-558-8524 • F 262-255-5542 www.eutecticusa.com
Eutectic Canada 428, rue Aime Vincent Vaudreuil-Dorion, Quebec J7V 5V5 Phone: (800) 361-9439 Fax: (514) 695-8793 www.eutectic-na.com
Eutectic Mexico KM 36.5 Autopista Mexico-Quertaro 54730 Cautitlan-Izcalli Estado de Mexico, Mexico Phone: 011 (52) 55-5872-1111 e-mail: eutectic@eutectic.com.mx
Statement of Liability: Due to variations inherent in specific applications, the technical information contained herein, including any information as to suggested product applications or results, is presented without representation or warranty, expressed or implied. Without limitation, there are no warranties of merchantability or of fitness for a particular purpose. Each process and application must be fully evaluated by the user in all respects, including suitability, compliance with applicable law and non-infringement of the rights of others, and Eutectic Corporation and its affiliates shall have no liability in respect thereof. 1202 04-17-12© 2007, Eutectic Corporation, ® Reg. T.M., Printed in the U.S.A.