Patented, Nickel-Base, Powder for Anti-Corrosion and Anti-Wear Coatings
®
Eutectic 53606
• Outstanding corrosion resistance, even at high temperatures • Designed for the Spray & Fuse process • High compressive strength • Good abrasion resistance • Excellent metal on metal resistance
DESCRIPTION:
PROCEDURE FOR USE:
Eutectic 53606 is a self-fluxing, Nickel based, highly alloyed powder for spraying with subsequent fusing process. 53606 is a unique product designed to give excellent corrosion and wear resistance in a variety of corrosive environments, both reducing and oxidizing. 53606 has similar properties in high temperature environments. Particle distribution is designed for use with TeroDyn® 2000, TeroDyn 3000 and CastoDyn® DS 8000.
Cleaning: All areas to be coated must be free of dirt, oxides, oils, grease, etc. In order to insure bonding between the costing and substrate. Grit-blasting or rough machining may be used to prepare parts. Use industrial solvents for de-greasing surface.
TECHNICAL DATA: Powder Properties: Deposit density (g/cm3): 8.1 Thermal expansion coefficient: 12.2 x 10-6 Typical Deposit Hardness: HV30
Preheating: In general preheating between 200-550°F is required. Care should be taken in preheating stainless steel and steels containing tungsten, molybdenum, aluminum or titanium as these materials will tend to form oxides on the surface, which could impair the quality of the bonding of the layer. Fusion: Eutalloy is a spray and fuse process. Alternate spray and fuse each layer until deposit depth is achieved. Begin heating approximately 1in from the edge of component and progress outwards end. Begin again at starting point, and progress in the opposite direction.
TYPICAL APPLICATIONS: Protective coating for components in environments of extreme abrasion and corrosion (both oxidizing and reducing) in waste incineration, pulp and paper, and chemical industries. Boiler tubes, extruder screws, shafts, and sleeves, mixer blades.
Finish machining: The final, fused coating is a smooth, fine finish. However, if a specific surface finish or dimension is required, the deposit can be machined.
RECOMMENDED COATING AND SPRAY PARAMETERS: TD 2000
TD 3000
CDS 8000
Nozzle
RL 200W RPA-3@20 psi air
Flame Setting
Oxygen
50 psi/32 flow (3310 flowmeter)
Container Setting 4 Air/Torch
0-15 psi
12 psi/48 flow (3310 flowmeter)
Air/Extension
15 psi
Spray Distance
8 inches
(Ar or N2) 55 psi / 37 flow
Vc Rotation
65 sfpm 0.1 SSM 20
Nozzle
RL 200 RPA-3@20 psi air
Module Adaptor
Yellow/Red
Oxygen
50 psi / 35 flow (FM-1 flowmeter)
Acetylene
Acetylene
12 psi / 75 flow (FM-1 flowmeter)
Carrier Gas
T-Valve Setting
14-16 clicks
Terometer
150 (Adjust to achieve spray rate)
Advance in Rev.
Coating Rate
16.0 lbs/hr
Coating Rate
15 lbs/hr
Module
Spray Distance
7-9 inches
Spray Distance
8-10 inches
Deposit Effic.
85%
N
YOUR RESOURCE FOR PROTECTION, REPAIR AND JOINING SOLUTIONS Eutectic Corporation N94 W14355 Garwin Mace Drive Menomonee Falls, WI 53051 USA P 800-558-8524 • F 262-255-5542 www.eutectic.com
Eutectic Services 12300 Carmen Avenue Milwaukee, WI 53225 USA P 800-558-8524 • F 262-255-5542
Statement of Liability: Due to variations inherent in specific applications, the technical information contained herein, including any information as to suggested product applications or results, is presented without representation or warranty, expressed or implied. Without limitation, there are no warranties of merchantability or of fitness for a particular purpose. Each process and application must be fully evaluated by the user in all respects, including suitability, compliance with applicable law and non-infringement of the rights of others, and Eutectic Corporation and its affiliates shall have no liability in respect thereof. 53606 08-15 © 2008, Eutectic Corporation, ® Reg. T.M., Printed in the U.S.A.