Eutronic Arc 595 is a Composite Alloy Wire Specifically Designed for the Arc Spray Process
EuTronic Arc 595 Wire ®
• Abrasive and corrosive resistant • Increases hardness in service • May be applied to a wide range of base metals without the use of auxiliary bond coat wires
PRODUCT DESCRIPTION:
PROCEDURE FOR USE:
Eutronic Arc 595 is a composite alloy wire specifically designed for the twin wire arc process. It produces a hard, abrasive and corrosion resistant surface. When applied 0.010 inches thick, the material exhibits impressive elasticity for a coating this hard. Typical applications use coating thicknesses up to 0.060 inch.
Surface should be clean, white metal, with no oxides (rust), dirt, grease, or oil on the surface to be coated.
Coatings of Eutronic Arc 595 will also exhibit the unique quality of increasing hardness in service. Environments of up to 1700°F are possible with this coating. Coatings can be ground using aluminum oxide and subsequently polished to under a 10RMS surface finish. Eutronic Arc 595 can be applied to a wide range of base metal chemistries without the use of an auxiliary bond coat wire.
Note: It is best not to handle surfaces after cleaning. Recommended method of preparation is to grit blast with 24 mesh aluminum oxide, rough grind, or rough machine in a lathe.
SPRAY PARAMETERS: Diameter: Air Pressure: Voltage: Amperage: Standoff:
1/16" (1.6 mm) *50 - 60 psi *30 - 32 *100 - 200 *3 - 5 in. (7-12 cm)
* Parameters are typical and may vary depending on the equipment used. Contact your equip-
TYPICAL APPLICATIONS: • Exhaust fans • Pump components • Coal fired boilers • Super heaters
ment manufacturer for optimum spray parameters.
• Economizer waterwalls • Boiler tubes & boiler installations • Lamella seals • Fuller cooler plates
AVAILABILITY: 30 lb spool @ 1/16 inch diameter Part Number: 595AS-16-13.6K
TYPICAL WIRE CHARACTERISTICS: Chemical Composition: Proprietary Highly alloyed Chrome steel alloy Melting Point:
2200°F (1204°C approx.)
Wire Weight:
84 feet / lb @ 1/16 inch diameter
TYPICAL COATING CHARACTERISTICS: Microhardness: Bond Strength: Deposit Rate: Deposit Efficiency: Wire Coverage: Coating Density: Surface Texture: Coefficient of Thermal Expansion:
As sprayed: 595 DPH (HRC 55-60) After abrasive load: 1180 DPH 5775 psi (39.82 MPa) @ 20 mils thick 8 lbs/hr/100 amps (2.34 kg/hr/100 amps) 70 % (parameter dependent) 0.9 oz / ft2/mil (wire consumption) 6.7 gm/cc Variable (dependent on spray parameters) 7 x 10-6 in/in -F (1000° F)
YOUR RESOURCE FOR PROTECTION, REPAIR AND JOINING SOLUTIONS Eutectic Corporation N94 W14355 Garwin Mace Drive Menomonee Falls, WI 53051 USA P 800-558-8524 • F 262-255-5542 www.eutecticusa.com
Eutectic Canada 428, rue Aime Vincent Vaudreuil-Dorion, Quebec J7V 5V5 Phone: (800) 361-9439 Fax: (514) 695-8793 www.eutectic-na.com
Eutectic Mexico KM 36.5 Autopista Mexico-Quertaro 54730 Cautitlan-Izcalli Estado de Mexico, Mexico Phone: 011 (52) 55-5872-1111 e-mail: eutectic@eutectic.com.mx
Statement of Liability: Due to variations inherent in specific applications, the technical information contained herein, including any information as to suggested product applications or results, is presented without representation or warranty, expressed or implied. Without limitation, there are no warranties of merchantability or of fitness for a particular purpose. Each process and application must be fully evaluated by the user in all respects, including suitability, compliance with applicable law and non-infringement of the rights of others, and Eutectic Corporation and its affiliates shall have no liability in respect thereof. 595 05-31-12 © 2008, Eutectic Corporation, ® Reg. T.M., Printed in the U.S.A.