Surface Engineering Solutions for Glass Mold Manufacture
EUTROLOY The complete range of nickel-chromium and nickel-copper alloy powders, specially formulated for the Plasma Transferred Arc process EUTRONIC GAP with maximum concentration of energy, provides top quality coatings with minimal affect on the base metal. The ideal process for total automation of coating applications particularly on molds or rotating parts.
GlassTec
®
Nickel-chromium powders for automated applications using the Plasma Transferred Arc process Powders
Properties
Usage and alternatives
16220
Hardness : 25 HRC Grain size : +45 - 150 microns Exceptional machinability
Deposits exhibit exceptional machinability Cast Iron Bottoms, Baffles, Neck Rings, Guides, Edges
16221
Hardness : ~30 HRC Grain size : +53 -150 μm No oxidation even at high temperature
Deposits exhibit exceptional machinability Cast Iron Bottoms, Baffles, Neck Rings, Guides, Edges
16227
Hardness : 35-40 HRC Grain size : -100 +325 mesh Excellent for cast iron applications
Proprietary nickel-base alloy formulated for a high hardness and great toughness
Typical application
Gas atomized powders
Nickel-copper alloy powders with low melting temperature for applications using the Plasma Transferred Arc process Powders Properties Usage and alternatives Typical application Gas atomized powders
PG 8426.36
Protective coating of cast iron or aluminium bronze molds
Hardness : ~ 270 HV30 (~22 HRC) Grain size : +32 -150 μm Easy to machine deposit by filing
Nickel-boron-silicon alloy powders for automated applications Powders Gas atomized powders
5056
Machinable by filing
Properties
Usage and alternatives
Hardness : HRB 95 Grain size : +45 -150 microns Use on high alloy base metals
Deposits are low in hardness with excellent machinability Use on high alloy iron and copper mold parts
by cutting tools
by grinding
Parts in steel/ cast iron
Typical application
• Protective coatings that extend service life • Products tailored to different base-metals in Al-bronze
Note : alloy properties are measured on coatings with no dilution.
• A complete range for all standard hardness needs • Rapid repairs with high precision
YOUR RESOURCE FOR PROTECTION, REPAIR AND JOINING SOLUTIONS Eutectic Corporation N94 W14355 Garwin Mace Drive Menomonee Falls, WI 53051 USA P 800-558-8524 • F 262-255-5542 www.eutectic.com
Eutectic Services 12300 Carmen Avenue Milwaukee, WI 53225 USA P 800-558-8524 • F 262-255-5542
Statement of Liability: Due to variations inherent in specific applications, the technical information contained herein, including any information as to suggested product applications or results, is presented without representation or warranty, expressed or implied. Without limitation, there are no warranties of merchantability or of fitness for a particular purpose. Each process and application must be fully evaluated by the user in all respects, including suitability, compliance with applicable law and non-infringement of the rights of others, and Eutectic Corporation and its affiliates shall have no liability in respect thereof. GT 10-15 © 2008, Eutectic Corporation, ® Reg. T.M., Printed in the U.S.A.
E UTALLOY Wide range of powders for a flexible, modular system specially developed for surface coating applications in the glass industry. The SUPERJET - S - EUTALLOY delivery system ensures enhanced quality deposits thanks to its consistent service performance using long life parts for highest operational safety. The rapid shutoff trigger, protective heat shield, low weight and advanced ergonomic design promote both fast deposition speeds for series production and on-the-spot repairs. This universal system is a must for all workshops dealing with applications requiring great precision, both along a path and for a desired thickness.
EUTALLOY RW Self-fluxing, nickel-chromium-boron-silicon alloy powders developed for a spraying procedure followed by fusing normally with a flame torch or occasionally in a furnace. The advanced CASTODYN DS 8000 system incorporates the latest technological know-how in thermal spraying: modularity, precise parameters adjustment with easy settings, reliable components. The ideal choice for smooth, even coatings on large areas, flat or in rotation.
Self-fluxing, nickel-chromium-boron-silicon alloy powders for the spray and fuse procedure on rotating parts Powder
Self-fluxing, nickel-boron-silicon alloys for regular work on cast iron and steel parts Powder
Properties
Usage and alternatives
Properties
Usage and alternatives
CPM 1207
Hardness: HRC 36 Grain size: +45 - 106 microns Water atomized powder
Moderate hardness deposits with exceptional machine finishes Plungers, Baffles, Ring discs
CPM 1207P
Hardness: HRC 35 Grain size: +45 - 125 microns Water atomized powder
Tightly controlled grain size to insure exceptionally clean, pore-free deposists Plungers, Collars, Base molds
Water atomized powders Typical application
Water atomized powders
1202
Hardness: HRB 92-100 Grain Size: + 20 - 106 microns Absence of overspray
Reduced overspray, excellent build-up, finished with standard hand tooling techniques Ring Discs, Mold necks, Mold bases
1203
Hardness: HRB 87-94 Grain Size: + 20 - 106 microns Repair or buffer layer
Excellent wetting to wide contact areas, smooth as-fused surface texture Funnels, Sleeves, Rings
1204
Hardness: HRC 28-35 Grain Size: +20 - 106 microns Oxidation resistance, uniform hardness
Excellent high temperature oxidization resistance, good finish capability Guide rings, Funnels, Nozzels
1205
Hardness: HRC 20-27 Grain Size: +20 - 106 microns High abrasion resistance
Medium hardness with excellent puddle control and minimal overspray Mold edges, Mold corners, Bottom plates
1206
Hardness: HRB 90-96 Grain Size: +20 - 106 microns Minimal overspray
Controlled melting range to insure optimal buildup characteristics Press and blow plungers, Guide rings, Funnels, Bottom plates
Typical application
Integrated Production Performance The complete control of powder production within its own manufacturing plants, ensures highest quality products to precisely meet user needs. A proficient research center combining skilled technicians in daily contact with glass mold producers and industrial users around the world, enables the powder plants to respond exactly to specific customer requests. The various powder production technologies are perfectly integrated into the logistic chain for assuring the best service to customers.
EUTALLOY LT Self-fluxing, nickel base alloys with low energy input for rapid mold work Powder
Properties
Usage and alternatives
Typical application
Gas atomized powders
PE 8418
Hardness: ~ 240 HV30 (~18 HRC) Grain size -106 μm Spot repairs
Repair of mold damage on the seams or edges Easy to machine or file
PE 8422
Hardness: ~ 270 HV30 (~22 HRC) Grain size -106 μm Small to medium repairs
Repair or protection of mold components: seams, blow heads, guide rings
PE 8426
Hardness: ~26 HRC (~300 HV30) Grain size -106 μm Fast deposition
Extensive repairs and preventive coatings on seams, edges and guides
PE 8431
Hardness: ~31 HRC Grain size -106 μm Good wetting properties and fast
Fast repairs and extensive preventive coatings on mold edges and guides
PE 8435
Hardness: ~35 HRC Grain size -106 μm Enhanced fluidity and fast
Extensive repairs and preventive coatings on neck rings or blow head
PE 8440
Hardness: ~40 HRC Grain size -106 μm Fast deposition with enhanced fluidity
Enhanced weldability at high hardness level on bottom plates, baffles and guide plates
Stringent Quality Controls From raw material selection to the final sieving operations, passing through ingredient preparations and the atomization process, every single stage of powder production is subject to stringent quality assurance procedures. All the group plants are ISO 9000 certified and participate in a centralized total quality program with the primary aim of achieving complete customer satisfaction. Only under these strict conditions can the finished product conform regularly to the highest demands of the glass industry.
E UTALLOY Wide range of powders for a flexible, modular system specially developed for surface coating applications in the glass industry. The SUPERJET - S - EUTALLOY delivery system ensures enhanced quality deposits thanks to its consistent service performance using long life parts for highest operational safety. The rapid shutoff trigger, protective heat shield, low weight and advanced ergonomic design promote both fast deposition speeds for series production and on-the-spot repairs. This universal system is a must for all workshops dealing with applications requiring great precision, both along a path and for a desired thickness.
EUTALLOY RW Self-fluxing, nickel-chromium-boron-silicon alloy powders developed for a spraying procedure followed by fusing normally with a flame torch or occasionally in a furnace. The advanced CASTODYN DS 8000 system incorporates the latest technological know-how in thermal spraying: modularity, precise parameters adjustment with easy settings, reliable components. The ideal choice for smooth, even coatings on large areas, flat or in rotation.
Self-fluxing, nickel-chromium-boron-silicon alloy powders for the spray and fuse procedure on rotating parts Powder
Self-fluxing, nickel-boron-silicon alloys for regular work on cast iron and steel parts Powder
Properties
Usage and alternatives
Properties
Usage and alternatives
CPM 1207
Hardness: HRC 36 Grain size: +45 - 106 microns Water atomized powder
Moderate hardness deposits with exceptional machine finishes Plungers, Baffles, Ring discs
CPM 1207P
Hardness: HRC 35 Grain size: +45 - 125 microns Water atomized powder
Tightly controlled grain size to insure exceptionally clean, pore-free deposists Plungers, Collars, Base molds
Water atomized powders Typical application
Water atomized powders
1202
Hardness: HRB 92-100 Grain Size: + 20 - 106 microns Absence of overspray
Reduced overspray, excellent build-up, finished with standard hand tooling techniques Ring Discs, Mold necks, Mold bases
1203
Hardness: HRB 87-94 Grain Size: + 20 - 106 microns Repair or buffer layer
Excellent wetting to wide contact areas, smooth as-fused surface texture Funnels, Sleeves, Rings
1204
Hardness: HRC 28-35 Grain Size: +20 - 106 microns Oxidation resistance, uniform hardness
Excellent high temperature oxidization resistance, good finish capability Guide rings, Funnels, Nozzels
1205
Hardness: HRC 20-27 Grain Size: +20 - 106 microns High abrasion resistance
Medium hardness with excellent puddle control and minimal overspray Mold edges, Mold corners, Bottom plates
1206
Hardness: HRB 90-96 Grain Size: +20 - 106 microns Minimal overspray
Controlled melting range to insure optimal buildup characteristics Press and blow plungers, Guide rings, Funnels, Bottom plates
Typical application
Integrated Production Performance The complete control of powder production within its own manufacturing plants, ensures highest quality products to precisely meet user needs. A proficient research center combining skilled technicians in daily contact with glass mold producers and industrial users around the world, enables the powder plants to respond exactly to specific customer requests. The various powder production technologies are perfectly integrated into the logistic chain for assuring the best service to customers.
EUTALLOY LT Self-fluxing, nickel base alloys with low energy input for rapid mold work Powder
Properties
Usage and alternatives
Typical application
Gas atomized powders
PE 8418
Hardness: ~ 240 HV30 (~18 HRC) Grain size -106 μm Spot repairs
Repair of mold damage on the seams or edges Easy to machine or file
PE 8422
Hardness: ~ 270 HV30 (~22 HRC) Grain size -106 μm Small to medium repairs
Repair or protection of mold components: seams, blow heads, guide rings
PE 8426
Hardness: ~26 HRC (~300 HV30) Grain size -106 μm Fast deposition
Extensive repairs and preventive coatings on seams, edges and guides
PE 8431
Hardness: ~31 HRC Grain size -106 μm Good wetting properties and fast
Fast repairs and extensive preventive coatings on mold edges and guides
PE 8435
Hardness: ~35 HRC Grain size -106 μm Enhanced fluidity and fast
Extensive repairs and preventive coatings on neck rings or blow head
PE 8440
Hardness: ~40 HRC Grain size -106 μm Fast deposition with enhanced fluidity
Enhanced weldability at high hardness level on bottom plates, baffles and guide plates
Stringent Quality Controls From raw material selection to the final sieving operations, passing through ingredient preparations and the atomization process, every single stage of powder production is subject to stringent quality assurance procedures. All the group plants are ISO 9000 certified and participate in a centralized total quality program with the primary aim of achieving complete customer satisfaction. Only under these strict conditions can the finished product conform regularly to the highest demands of the glass industry.
Surface Engineering Solutions for Glass Mold Manufacture
EUTROLOY The complete range of nickel-chromium and nickel-copper alloy powders, specially formulated for the Plasma Transferred Arc process EUTRONIC GAP with maximum concentration of energy, provides top quality coatings with minimal affect on the base metal. The ideal process for total automation of coating applications particularly on molds or rotating parts.
GlassTec
®
Nickel-chromium powders for automated applications using the Plasma Transferred Arc process Powders
Properties
Usage and alternatives
16220
Hardness : 25 HRC Grain size : +45 - 150 microns Exceptional machinability
Deposits exhibit exceptional machinability Cast Iron Bottoms, Baffles, Neck Rings, Guides, Edges
16221
Hardness : ~30 HRC Grain size : +53 -150 μm No oxidation even at high temperature
Deposits exhibit exceptional machinability Cast Iron Bottoms, Baffles, Neck Rings, Guides, Edges
16227
Hardness : 35-40 HRC Grain size : -100 +325 mesh Excellent for cast iron applications
Proprietary nickel-base alloy formulated for a high hardness and great toughness
Typical application
Gas atomized powders
Nickel-copper alloy powders with low melting temperature for applications using the Plasma Transferred Arc process Powders Properties Usage and alternatives Typical application Gas atomized powders
PG 8426.36
Protective coating of cast iron or aluminium bronze molds
Hardness : ~ 270 HV30 (~22 HRC) Grain size : +32 -150 μm Easy to machine deposit by filing
Nickel-boron-silicon alloy powders for automated applications Powders Gas atomized powders
5056
Machinable by filing
Properties
Usage and alternatives
Hardness : HRB 95 Grain size : +45 -150 microns Use on high alloy base metals
Deposits are low in hardness with excellent machinability Use on high alloy iron and copper mold parts
by cutting tools
by grinding
Parts in steel/ cast iron
Typical application
• Protective coatings that extend service life • Products tailored to different base-metals in Al-bronze
Note : alloy properties are measured on coatings with no dilution.
• A complete range for all standard hardness needs • Rapid repairs with high precision
YOUR RESOURCE FOR PROTECTION, REPAIR AND JOINING SOLUTIONS Eutectic Corporation N94 W14355 Garwin Mace Drive Menomonee Falls, WI 53051 USA P 800-558-8524 • F 262-255-5542 www.eutectic.com
Eutectic Services 12300 Carmen Avenue Milwaukee, WI 53225 USA P 800-558-8524 • F 262-255-5542
Statement of Liability: Due to variations inherent in specific applications, the technical information contained herein, including any information as to suggested product applications or results, is presented without representation or warranty, expressed or implied. Without limitation, there are no warranties of merchantability or of fitness for a particular purpose. Each process and application must be fully evaluated by the user in all respects, including suitability, compliance with applicable law and non-infringement of the rights of others, and Eutectic Corporation and its affiliates shall have no liability in respect thereof. GT 10-15 © 2008, Eutectic Corporation, ® Reg. T.M., Printed in the U.S.A.