A High Nickel Filler Metal For Repairing Thin Section Gray Cast Irons and for Joining Castings To Steels ®
TigTectic 224
TIG ROD • General Purpose Rod for Cast Iron Joining, Build-up and Repair • Minimal dilution • Smooth, Dense, Machinable deposits
DESCRIPTION:
INSTRUCTIONS FOR USE:
TigTectic 224 is high quality, gas tungsten-arc rod for filling small casting defects, repairing minor cracks, re-building missing sections, and surfacing machined seats for followon machining.
Note: Optimum conditions for individual applications and welders should be determined by trial prior to the welding intended part or joint’
• Pump valve seats • Engine blocks with surface defects • Re-patching large-size holes • Cylinder head cracks between inlet and exhaust ports • Touch-up repairs
Preparation: Clean the joint and/or broken parts thoroughly. Lightly bevel cracks by grinding with minimal pressure to ovoid localized overheating. Align parts and secure where necessary. Complex or large parts should be supported by jigs. A nominal preheat of 200-250°F is recommended. Select a thoriated or lanthinated tungsten electrode, gas cup and filler diameter appropriate for the working thickness. Tungsten tips ground to proper dimensions for better electrode life, arc control and bead consistency.
TECHNICAL DATA:
Note:This nominal preheat will help to prevent cold shutting or lack of fusion as well as reducing the amperage range with its associated dilution.
APPLICATIONS:
Classification: AWS 5.15 ERNi-C1 • Typical Tensile Strength 50,000 psi (450 N/mm2) • Typical Yield strength 38,000 psi (262 N/mm2) • Typical Hardness (HRB) 90 • Current & Polarity: DCEN (-) • Shielding Gas: Welding grade argon
Technique: Use a strike-plate to start the arc, scratching the tungsten tip with emery paper before re-strikes. Maintain and adjust the stand-off distance so that the molten pool is fully protected. Allow complete solidification before removing the filler rod or turning off the shielding gas. Post-welding: Slow cool after welding using available insulating material such as vermiculite or heat-retardant blankets.
WELD PARAMETERS: Filler Diameter
Amperage
Tungsten Diamter
Work Thickness
Shielding Gas
Flow Rate
1/16”
55-90
1/16
1/16”
100% Argon
20-25 scfh
3/32”
80-140
3/32
3/16”
100% Argon
25-30 scfh
1/8”
100-200
3/32
3/8”
100% Argon
30-40 scfh
HEALTH AND SAFETY: Observe normal welding practices, respiratory protection and proper air flow pattern advised. For general welding practices, see AWS publications Z49.1 “Safety in Welding and Cutting and Allied Process”. Welding is a completely safe process when performed in accordance with proper safety measures. Become familiar with local safety regulations before beginning welding operations. DO NOT operate welding equipment or use welding materials before you have thoroughly read the proper instruction manual(s). Please refer to the Eutectic internet site for Material Safety Data Sheet (MSDS) information. DISREGARDING THESE INSTRUCTIONS, AND/OR THE INSTRUCTIONS OF WELDING EQUIPMENT OR MATERIAL MANUALS, MAY BE HAZARDOUS TO YOUR HEALTH. YOUR RESOURCE FOR PROTECTION, REPAIR AND JOINING SOLUTIONS Eutectic Corporation N94 W14355 Garwin Mace Drive Menomonee Falls, WI 53051 USA P 800-558-8524 • F 262-255-5542 www.eutecticusa.com
Eutectic Canada 428, rue Aime Vincent Vaudreuil-Dorion, Quebec J7V 5V5 Phone: (800) 361-9439 Fax: (514) 695-8793 www.eutectic-na.com
Eutectic Mexico KM 36.5 Autopista Mexico-Quertaro 54730 Cautitlan-Izcalli Estado de Mexico, Mexico Phone: 011 (52) 55-5872-1111 e-mail: eutectic.mexico@eutectic.com.mx
Statement of Liability: Due to variations inherent in specific applications, the technical information contained herein, including any information as to suggested product applications or results, is presented without representation or warranty, expressed or implied. Without limitation, there are no warranties of merchantability or of fitness for a particular purpose. Each process and application must be fully evaluated by the user in all respects, including suitability, compliance with applicable law and non-infringement of the rights of others, and Eutectic Corporation and its affiliates shall have no liability in respect thereof. 224 02-27-12 © 2008, Eutectic Corporation, ® Reg. T.M., Printed in the U.S.A.