Key Industry Program
CemTec Stronger‌ with Eutectic
The Company Eutectic Castolin is the leading company worldwide in fighting wear with… Over 100 years of experience solving industries’ toughest wear problems A deep understanding of applied metallurgy The broadest product and process range in the industry Worldwide manufacturing facilities
R&D centers to develop new and innovative wear solutions
The latest in hardfacing technologies
Worldwide presence
CastoLab® Services Workshops Eutectic has opened service workshops around the world to support the cement industry. Using highly trained technicians, specialized equipment and quality Eutectic consumables, the company is able to offer world-class repair and wear protection services.
We can help you... Reduce costly repairs and spare parts inventory Extend the life of your valuable equipment Increase process efficiency
CastoDur® Diamond Plate Wear plate for protection against Abrasion, Erosion and Impact... >>> CastoDur® Diamond Plate (CDP) is welded flat with special Eutectic flux-cored wire and a controlled “cool” welding process! <<< Provides a coating with uniform hardness and exceptional wear properties. CDP does not delaminate or “chunk out” during service.
AbraTec® XHD THE Xuper® High Deposition Technology Specially formulated to combat all types of abrasion and erosion
20
Microstructure designed to achieve superior wear performance
18 16
High carbide and boride content for the best wear resistance
14 12 10
High deposition efficiency reduces downtime and increases productivity
8 6
High Efficiency...
4 2 0
XuperWave® for Enhanced Erosion Resistance...
<<< This can result in a reduction in wear by up to 30% over conventional plates!
>>> 30% more efficient than standard electrodes!
High Abrasion Resistance... VOLUME LOSS - mm3
>>> Unique weld bead geometry to combat fine partiicle abrasion. XuperWave prevents particle tracking on the w weld bead overlap and in the stress relief cracks (points most m susceptible to start wearing). It also ensures that the stress relief cracks and weld beads are never aligned in the direction of the abrasive particle flow.
ASTM G-65 ABRASION TEST 33 30
40% Stronger
27 24 21 18 15 12 9 6 3 0
Conventional Solution
XHD 6710
50% Stronger
63% Stronger
XHD 6715
XHD 6395N
>>> Up to 63% more wear resistant! PRODUCT
HARDNESS
VOLUME LOSS
XHD 6710
63-65 HRC
20 mm3
XHD 6715
64-66 HRC
16 mm3
XHD 6395N
68-70 HRC
12 mm3
Cement Industry Process
Blades • Abrasion & Impact • CDP 4666 advanced complex carbide wear plates or 4923i titanium plate • Increased service life up to 12X
Quarry
Buckets • Ab Abrasion i & IImpactt • Rough and Ready strips or CDP 4666 strips • Increased service life up to 10X
Bucket Teeth • Ab Abrasion i & IImpactt • NanoAlloy 395N or PTA alloy 6503 with tungsten carbide coatings • Increased service life up to 6X
Crusher Hammers • Ab Abrasion i & IImpactt • Hardface with XHD 6715 electrode or 4666 wire. Cross hatch weld pattern for enhanced wear resistance • Increased service life up to 2X
Primary/Secondary Crushers
Screens • Severe abrasion and/or impact • 2 different processes could be used: . BTC coatings for mild abrasion . CDP screens for abrasion & impact • Increased service life up to 12X
Chutes • Ab Abrasion i & IImpactt • Fabricated with CDP 4624, CDP 4666, CDP 4923i or combination according to the wear phenomenon • Increased service life up to 16X
Transport Pipe • Ab Abrasion i and d iimpactt • Fa Fabricate tube from 4666 CastoTube • Increased service life up to 6x
Separator blades • Ab Abrasion i and d erosion i • Blades manufactured with CastoCeram • Increase life up to 10x
Press Ro Rolls • Loss L iin dimension di i b because off severe abrasion and compression wear • RTC Technology as a barrier against cracks and for compression / abrasion resistance • Increase life up to 2x
Pre-Heating Tower
Pre-Homogenization
Alternative Fu
Raw Material Grinders
Kilns
Augers • Severe abrasion • Hardfacing with NanoAlloy™ 390N and flights protected with TeroCote 7888T • Increased service life up to 7x
Burner Nozzle • Heavy abrasion and erosion and temperature • CDP 112 or 4666 and internal PTA-welding • Increased service life up to 4x
VRM Rolls and Tables • Ab Abrasion i and d iimpactt • Hardfacing using RTC Technology • Increased service life up to 2x
Kiln Tires • Deep, D llong cracking ki • Repair welding using our unique Xuper NucleoTec® 2222 and Eutectic weld procedure • No reappearance of cracks
Cooling Plates • Abrasion Ab i combined bi d with ith hi high h temperature • Protection with BTC coatings • Increased service life up to 3x
Fans and Housings • Hi High h speed d fine particle ti l abrasion b i • Fabricated with XuperWave wear plate • Increased service life up to 4x
Clinker Grinders
uel Grinders
Shipping
Cooling Tables
On-Site Services: The Reliability Experts
Whertec is the on-site service division off Castolin Eutectic. The division offers a highly organized i d inspection, i ti mobilization, bili ti welding l i and d th thermall spray service i covering i a wide id range of industrial applications. Every job is covered by a pre- and post-project report that can be used to assess future preventative maintenance requirements and evaluate inservice performance of key component parts. Whertec operates with stringent health and safety standards and has established a reputation for efficiency and reliability. The combination of Castolin Eutectic’s product and application expertise with a world-class site mobilization team offers customers the best possible solution for on-site projects – test the reliability experts with your demanding repair or material conservation projects.
VRM Applications
Ring protecteed d with CDP wear plate
Stronger... with Eutectic
www.euttecttic.com
Ask for a demonstration from our Application Specialists. YOUR RESOURCE FOR PROTECTION, REPAIR AND JOINING SOLUTIONS Eutectic Corporation N94 W14355 Garwin Mace Drive Menomonee Falls, WI 53051 USA P 800-558-8524 • F 262-255-5542 www.eutectic.com
CastoLab Services Workshop 12300 Carmen Avenue Milwaukee, WI 53225 USA P 800-558-8524 • F 262-255-5542
Whertec Technology Center 5409 Highway Avenue Jacksonville, FL 32254 USA P 866-207-6503 • F 904-213-8126 www.whertec.com
Statement of Liability: Due to variations inherent in specific applications, the technical information contained herein, including any information as to suggested product applications or results, is presented without representation or warranty, expressed or implied. Without limitation, there are no warranties of merchantability or of fitness for a particular purpose. Each process and application must be fully evaluated by the user in all respects, including suitability, compliance with applicable law and non-infringement of the rights of others, and Eutectic Corporation and its affiliates shall have no liability in respect thereof. CEM 9-14 © 2008, Eutectic Corporation, ® Reg. T.M., Printed in the U.S.A.