CastoLab® Services - Specialized Repair Our mission is to provide the best solutions to wear problems. When customers do not have the resources, or do not want to undertake a difficult repair, Eutectic can offer CastoLab Services. A complete and comprehensive service for the maintenance of machine parts and major components subject to extensive service wear. Work can either be undertaken in our workshops or alternatively at the customer site. Based upon hundreds of successful applications approved by our clients across the globe, the CastoLab Services workshops can provide optimized solutions to combat specific wear in your VRM.
Vertical Roller Mill Protection and Repair Enduring Performance…
Previously repaired using competitor’s CrC
Crusher after hardfacing
Crushers after finishing
Stronger, with Eutectic
On-Site Services: The Reliability Experts
Whertec t iis th the on-site it service i di division i i off Castolin t li E Eutectic. t ti Th The division di i i offers ff a highly h organized i d inspection, i ti mobilization, bili ti welding and thermal spray service covering a wide range of industrial applications. Every job is covered by a pre- and post-project report that can be used to assess future preventative maintenance requirements and evaluate in-service performance of key component parts. Whertec operates with stringent health and safety standards and has established a reputation for efficiency and reliability. The combination of Castolin Eutectic’s product and application expertise with a world-class site mobilization team offers customers the best possible solution for on-site projects – test the reliability experts with your demanding repair or material conservation projects.
Experts in VRM maintenance Increase productivity Cost savings Flexibility Reliable partner
YOUR RESOURCE FOR PROTECTION, REPAIR AND JOINING SOLUTIONS Eutectic Corporation N94 W14355 Garwin Mace Drive Menomonee Falls, WI 53051 USA P 800-558-8524 • F 262-255-5542 www.eutectic.com
CastoLab Services Workshop 12300 Carmen Avenue Milwaukee, WI 53022 USA P 800-558-8524 • F 262-255-5542
Whertec Technology Center 5409 Highway Avenue Jacksonville, FL 32254 USA P 866-207-6503 • F 904-213-8126 www.whertec.com
Statement of Liability: Due to variations inherent in specific applications, the technical information contained herein, including any information as to suggested product applications or results, is presented without representation or warranty, expressed or implied. Without limitation, there are no warranties of merchantability or of fitness for a particular purpose. Each process and application must be fully evaluated by the user in all respects, including suitability, compliance with applicable law and non-infringement of the rights of others, and Eutectic Corporation and its affiliates shall have no liability in respect thereof. VRM 9-14 © 2008, Eutectic Corporation, ® Reg. T.M., Printed in the U.S.A.
Some of Eutectic Applications on VRM
Extensive Experience with Vertical Roller Mill Repairs In the ‘70s, vertical roller mills became increasingly dominant for grinding raw materials mainly for the cement and power generation industries. For many years Eutectic expert’s knowledge and state-ofthe-art technologies have been used to repair VRMs throughout the world, dramatically increasing their service life.
Eutectic has developed its own Vertical Roller Mill program, using highly skilled technicians trained on our specific VRM welding procedure, and unique, proven products.
VRM wall withate CDP® wear pl
Separa r tor blades do CDP® P® wear plate ne with and Arc Spray
repairs Coal mill cone r plate ea w with CDP®
Hardfaced roll with EO8338
Measuring hardfacing weld profile
Superior Quality from the Leaders in Material Science Through years of experience maintaining mills, Eutectic has developed specialty products designed to combat the different types of wear present in all areas of the VRM: CastoDur Diamond Plate® – CDP® welded wear plate is used to construct complex components or overlay large wearprone areas in a VRM. Produced flat using a controlled cooling process, Eutectic’s CDP has the highest quality weld and optimal wear resistant properties. With the widest selection of wear plate on the market, Eutectic can provide the best solution to combat each type of wear – from complex chromium carbide for severe abrasive wear or titanium carbide for high impact to a 60% tungsten carbide plate for the most demanding erosion and corrosion applications. Invest in CDP plates that provide the best possible service life for your valuable equipment.
Sepa arra a atto orr diisc sc done with C P® CD P wear plate
h CDP® ith
Chutes done w
wear plate
Proprietary EO8338 Open Arc Wire – field tested and proven for superior wear protection of VRM rolls and roller tables, Eutectic’s EO8338 is a specially developed complex chromium carbide wire used for the most demanding applications where high-stress abrasion is involved.
te
a arr pla ea P® we ls done with CD Wallls
Cement works fan constructed with CDP 4666
Coal chute fabricated from CDP 4666
Transport tube fabricated from CastoTube
Crushers being repaired at CastoLab
Repairing rollers with specialty hardfac ing alloys
cladded with Aiir guide cone NanoAlloy®
Vertical mill slag protected with CDP® wear plate
g tables Repairing
Cone protector
Stronger, with Eutectic
Stronger, with Eutectic
www.eutecticusa.com
www.eutecticusa.com
Table walls protec ted
with CDP
Some of Eutectic Applications on VRM
Extensive Experience with Vertical Roller Mill Repairs In the ‘70s, vertical roller mills became increasingly dominant for grinding raw materials mainly for the cement and power generation industries. For many years Eutectic expert’s knowledge and state-ofthe-art technologies have been used to repair VRMs throughout the world, dramatically increasing their service life.
Eutectic has developed its own Vertical Roller Mill program, using highly skilled technicians trained on our specific VRM welding procedure, and unique, proven products.
VRM wall withate CDP® wear pl
Separa r tor blades do CDP® P® wear plate ne with and Arc Spray
repairs Coal mill cone r plate ea w with CDP®
Hardfaced roll with EO8338
Measuring hardfacing weld profile
Superior Quality from the Leaders in Material Science Through years of experience maintaining mills, Eutectic has developed specialty products designed to combat the different types of wear present in all areas of the VRM: CastoDur Diamond Plate® – CDP® welded wear plate is used to construct complex components or overlay large wearprone areas in a VRM. Produced flat using a controlled cooling process, Eutectic’s CDP has the highest quality weld and optimal wear resistant properties. With the widest selection of wear plate on the market, Eutectic can provide the best solution to combat each type of wear – from complex chromium carbide for severe abrasive wear or titanium carbide for high impact to a 60% tungsten carbide plate for the most demanding erosion and corrosion applications. Invest in CDP plates that provide the best possible service life for your valuable equipment.
Sepa arra a atto orr diisc sc done with C P® CD P wear plate
h CDP® ith
Chutes done w
wear plate
Proprietary EO8338 Open Arc Wire – field tested and proven for superior wear protection of VRM rolls and roller tables, Eutectic’s EO8338 is a specially developed complex chromium carbide wire used for the most demanding applications where high-stress abrasion is involved.
te
a arr pla ea P® we ls done with CD Wallls
Cement works fan constructed with CDP 4666
Coal chute fabricated from CDP 4666
Transport tube fabricated from CastoTube
Crushers being repaired at CastoLab
Repairing rollers with specialty hardfac ing alloys
cladded with Aiir guide cone NanoAlloy®
Vertical mill slag protected with CDP® wear plate
g tables Repairing
Cone protector
Stronger, with Eutectic
Stronger, with Eutectic
www.eutecticusa.com
www.eutecticusa.com
Table walls protec ted
with CDP
CastoLab® Services - Specialized Repair Our mission is to provide the best solutions to wear problems. When customers do not have the resources, or do not want to undertake a difficult repair, Eutectic can offer CastoLab Services. A complete and comprehensive service for the maintenance of machine parts and major components subject to extensive service wear. Work can either be undertaken in our workshops or alternatively at the customer site. Based upon hundreds of successful applications approved by our clients across the globe, the CastoLab Services workshops can provide optimized solutions to combat specific wear in your VRM.
Vertical Roller Mill Protection and Repair Enduring Performance…
Previously repaired using competitor’s CrC
Crusher after hardfacing
Crushers after finishing
Stronger, with Eutectic
On-Site Services: The Reliability Experts
Whertec t iis th the on-site it service i di division i i off Castolin t li E Eutectic. t ti Th The division di i i offers ff a highly h organized i d inspection, i ti mobilization, bili ti welding and thermal spray service covering a wide range of industrial applications. Every job is covered by a pre- and post-project report that can be used to assess future preventative maintenance requirements and evaluate in-service performance of key component parts. Whertec operates with stringent health and safety standards and has established a reputation for efficiency and reliability. The combination of Castolin Eutectic’s product and application expertise with a world-class site mobilization team offers customers the best possible solution for on-site projects – test the reliability experts with your demanding repair or material conservation projects.
Experts in VRM maintenance Increase productivity Cost savings Flexibility Reliable partner
YOUR RESOURCE FOR PROTECTION, REPAIR AND JOINING SOLUTIONS Eutectic Corporation N94 W14355 Garwin Mace Drive Menomonee Falls, WI 53051 USA P 800-558-8524 • F 262-255-5542 www.eutectic.com
CastoLab Services Workshop 12300 Carmen Avenue Milwaukee, WI 53022 USA P 800-558-8524 • F 262-255-5542
Whertec Technology Center 5409 Highway Avenue Jacksonville, FL 32254 USA P 866-207-6503 • F 904-213-8126 www.whertec.com
Statement of Liability: Due to variations inherent in specific applications, the technical information contained herein, including any information as to suggested product applications or results, is presented without representation or warranty, expressed or implied. Without limitation, there are no warranties of merchantability or of fitness for a particular purpose. Each process and application must be fully evaluated by the user in all respects, including suitability, compliance with applicable law and non-infringement of the rights of others, and Eutectic Corporation and its affiliates shall have no liability in respect thereof. VRM 9-14 © 2008, Eutectic Corporation, ® Reg. T.M., Printed in the U.S.A.