2013
EMC Test Systems for Automotive Electronics ■ Electrostatic Discharge (ESD) Simulators ■ Component Level Electrostatic Discharge (ESD) Simulator ■ Transient Surge Simulators ■ High Frequency Surge Tests Simulators ■ DC Power Supply Voltage Fluctuation Simulators ■ Testing Equipments for IEC 61851 Standards ■ Emission Measurement Systems
www.noiseken.com
About Noise Laboratory Co., Ltd. Noise Laboratory Co., Ltd. is a company which realizes "Reproduction of electrical noises". The Company was uniquely inaugurated in 1975 when computers suited at the early days as a manufacturer of "Electric noise generator (Noise tester = EMC tester) for simulating the malfunction of computerized equipments. Since then, in order to dedicate quality advancement in the customers, we have sincerely adopted any requests about the noise testers and provided ESD simulators, Impulse noise simulators, Lightning surge simulators, Simulators for automotive applications, the integrated systems as well as the testing services in “Test Laboratory Funabashi” with receiving valuable ideas from customers. Now, we have pleased to reach the position more than 5,000 customers of 47 nations in the world who have adopted “NoiseKen” brand products and services. Based on this history and attainment point, we shall keep on developing our activities creating “NoiseKen” so that we can respond to requirements and expectations from the customers who may be engaged with EMC and expect the satisfactory reputations.
Variety of Electrical Noises and EMC Generation ranges of noises
【Every electronic equipment】 Harm・damage
Measuremetn ranges of noises
Static electricity
Static electricity
Switching
Radiation
Discharge Emission
Lightning surge Radio wave
Conducted noise
EMS (Immunity) Susceptibility in electromagnetic environment
EMI (Emission) Interference in electromagnetic environment
EMC Electro-Magnetic Compatibility
Products & Services of “NoiseKen” ∼ Assistance for securing products reliability ∼ Development, production & sales of EMC simulators and systems Testing service for EMC Test Laboratory Funabashi
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Calibration & repair of EMC simulators
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E M C T e s t S y s tem s f o r A u t o m o t i v e E lect r o n i c s
About Noise Laboratory Co., Ltd.
Historical Highlights of Noise Laboratory Co., Ltd. 1975 Adachi Noise Laboratory Co., Ltd. establishment / Location of the Head Office: -- Iguchi, Mitaka-shi, Tokyo Capital : 10 million Japan Yen 1976 Company name was changed into Noise Laboratory Co., Ltd.. 1984 Head Office was relocated to Noborito, Tama-ku, Kawasaki-shi. 1990 Capital was increased to 60 million Japan Yen. Head Office was relocated to Kami-asao, Asao-ku, Kawasaki-shi. 1993 Start contract testing service of noise imunity tests and consulting service of noise counter meaures. 1995 Start contract testing and measurement services in Funabashi, Chiba Pref. Selected as “New business model company” by Kanto Trade & Industry Bureau. 1996 Head Office was relocated to Mampukuji, Asao-ku, Kawasaki City, 1997 Equipped an anechoic chamber in Test Laboratory Funabashi Capital was increased to 90 million Japan Yen. 2000 Head Office and Kakio Work were relocated to Chiyoda, Sagamihara City. 2001 Capital was increased to 95 million Japan Yen. 2004 Acquired IEC17025 accredition. 2009 Acquired test site certification in ISO/IEC17025 to Test Laboratory Funabashi by VLAC.
Outline of Noise Laboratory Co., Ltd. 【Company name】 NOISE LABORATORY CO., LTD. 【 L o c a t i o n 】 Head offices: 1-4-4 Chiyoda, Chuo-ku, Sagamihara City, Kanagawa Pref. 252-0237 Japan TEL : +81-42-712-2051 FAX: +81-042-712-2050 【 E s t a b l i s h m e n t 】 28th March, 1975 【Board of Directors】 Masazumi Fujigaki/Representatives director May 【Accounting period】 Mizuho bank Machida Branch 【Dealings banks】 Bank of Yokohama Sagamihara Ekimae Branch Sumitomo Mitsui Banking Corporation Machida Branch Bank of Tokyo-Mitsubishi Sagamihara Branch
Metropolitan Sales Office
Sales & Marketing Dept.
East Area Sales Office
Engineering Dept.
Shareholders’ meeting. Request
Customers
Central Area Sales Office
Board of Directors. Quality Control Dept. Representative Director
West Area Sales Office Manufacturing Dept. Response
International Sales & Marketici Section Business Management Dept. Customer Service Center Test Laboratory Funabashi
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Table of Contents Electrostatic Discharge (ESD) Simulator
■ About Noise Laboratory Co., Ltd.‥ ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥ 2 ■ Table of Contents‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥ 4 ■《Reference》Table of Major EMC Standards for Automotive Electronics‥ ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥ 5
For Automotive Electronics Electrostatic Discharge (ESD) Simulator
High Frequency Surge Simulator
For Automotive Electronics
Transient Surge Simulator
■ ■ ■ ■ ■
ESD Simulator ESS-S3011 & GT-30R‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥ ESD Simulator ESS-B3011‥ ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥ 1 axis Automated ESD System ZAP-1A‥ ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥ Testing Summary according to ISO 10605 Ed.2 Standard‥ ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥ Component Level ESD Simulator ESS-6002/6008‥ ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥
6 9 14 15 20
Transient Surge Simulator ■ ■ ■ ■
ISO Standard Compliant Automotive Transient Surge Simulator ISS-7600 Series‥‥‥‥‥‥‥‥‥‥‥‥‥‥ JASO Standard Compliant Automotive Transient Surge Simulator JSS Series‥ ‥‥‥‥‥‥‥‥‥‥‥‥‥‥ FORD Standard Transient Pulse Generator ISS-T1321‥ ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥ Individual Standards Compliant Automotive Transient Surge Simulators TDS/SG/ISS Series‥ ‥‥‥‥‥‥‥
22 28 29 34
High Frequency Surge Simulator
DC Power Supply Voltage Fluctuation Simulator
■ High Frequency Surge Test (Impulse Waveform) INS-4020/4040/AX2 Series‥ ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥ 36 ■ High Frequency Surge Test (Fast Transient Burst Waveform) FNS-AX3 A16B‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥ 38 ■ High Frequency Surge Test (Burst Waveform) SWCS-931SD‥ ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥ 40
DC Power Supply Voltage Fluctuation Simulator ■ DC Power Supply Voltage Fluctuation Simulators SG-7040 System‥ ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥ 42 ■ High Frequency Contact and Near-Field Electromagnetic Immunity Test System‥‥‥‥‥‥‥‥‥‥‥‥‥‥ 47
Fast Transient Burst Simulator Lightning Surge Simulator Voltage Dip & Swell Simulator
■ ■ ■ ■
For Plug-in Charge & Feed Stations (IEC 61851-21/22 Standards)
Electrostatic Discharge (ESD) Simulator
For Plug-in Charge & Feed Stations (IEC 61851-21/22 Standards) Electrostatic Discharge (ESD) Simulator ESD Simulator ESS-S3011 & GT-30R‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥ ESD Simulator ESS-B3011/L1611 & GT-30R‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥ Test environment (Table-top type / Floor-standing type) ESS-801/801GL‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥ IEC61000-4-2 Ed.2 Test Standard‥ ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥
48 51 52 55
Fast Transient Burst Simulator ■ Fast Transient / Burst Simulator FNS-AX3-A16B/B50B‥ ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥ 58 ■ IEC61000-4-4 Ed.2 Test Standard‥ ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥ 62
Lightning Surge Simulator ■ Lightning Surge Simulator LSS-6230‥ ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥ 66 ■ Lightning Surge Simulator LSS-F02 Series‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥ 68 ■ IEC61000-4-5 Ed.2 Test Standard‥ ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥ 72
Voltage Dip & Swell Simulator ■ Voltage Dip & Swell Simulator VDS-2002‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥ 75 ■ IEC61000-4-11 Ed.2 Test Standard‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥ 77
Others Emission Measurement Systems
Others
Emission Measurement Systems
■ ■ ■ ■
Space-Magnetic Field Visualization System EPS-02EMF Sysem‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥ Emission Measurement System for PCB EPS-3007‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥ Emission Measurement System for PCB EPS-6000 ‥ ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥ 3D Emission Measurement System EPS-01A‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥
● Products in this catalogue shall be as of December, 2012. The designs, specifications and products themselves are subject to be changed without notice.
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E M C T e s t S y s tem s f o r A u t o m o t i v e E lect r o n i c s
《Reference》
[Major EMC Standards for Automotive Electronics] International Standard Japanese Standard ISO/CISPR JASO
Testing & Evaluation Items
American Standard SAE
Test for off-vehicle radiation sources of electrical disturbances from narrowband radiated electromagnetic energy
ISO 11451-2
EMS rowband radiated electromagnetic energy
On-board transmitter simulation for electrical disturbances from nar-
ISO 11451-3
JASO D012
SAE J 551-12
Bulk Current Injection (BCI) Test
ISO 11451-4 ISO 10605
JASO D010
SAE J 551-13 SAE J 551-15
CISPR12
JASO D002
Measurement for the protection of on-board receivers
CISPR25
JASO D008
Test for electrical disturbances from narrowband radiated electromagnetic energy
ISO 11452-2
SAE J 1113-21
Test for electrical disturbances from narrowband radiated electromagnetic energy in Transverse electromagnetic (TEM) cell
ISO 11452-3
SAE J 1113-24
Bulk Current Injection (BCI) Test
ISO 11452-4
Test for electrical disturbances from narrowband radiated electromagnetic energy with stripline
ISO 11452-5
SAE J 1113-23
Test for electrical disturbances from narrowband radiated electromagnetic energy with direct radio frequency (RF) power injection
ISO 11452-7
SAE J 1113-3
Test for transient surge
ISO 7637
JASO D007
SAE J 1113-11/12
Test for electrical disturbances from electrostatic discharge
ISO 10605
JASO D010
SAE J 1113-13
Test for power supply voltage fluctuation
ISO 16750-2
(JASO D001)
CISPR25
JASO D008
Vehicle Test
Test for electrical disturbances from electrostatic discharge Measurement for the broadband emission
EMI
EMS Device Test
Measurement for the narrowband emission
SAE J 551-11
JASO D011
SAE J 551-2/4/5
SAE J 1113-4
Measurement for the broadband emission
EMI
Measurement for the narrowband emission
SAE J1113-41,42
Measurement for the protection of on-board receivers * Please go through the Standards if the more details are required.
[Major EMC Requirement for Electric Vehicle]
[Major EMC Requirement for charging systems in electric Vehicle]
IEC 61851-21 2001-05 Electric vehicle conductive charging system Part 21 : Electric vehicle requirement for conductive connection to an a.c./d.c. supply
IEC 61851-22 2001-05 Electric vehicle conductive charging system Part 22 : AC electric vehicle charging station
Testing & Evaluation Items
International Standard
Testing & Evaluation Items
Compatibility levels for low-frequency conducted disturbances and signaling in IEC 61000-2-2 public low-voltage power supply systems
Voltage dips, short interruptions and IEC 61000-4-11 voltage variations immunity tests Resistibility to unbalanced voltage
EMS※ DC (Direct current) component
EMS Resistibility to unbalanced voltage
Under discussion
Electrical fast transient/burst immunity test
IEC 61000-4-4
DC (Direct current) component
Under discussion
Surge immunity test
IEC 61000-4-5
Electrical fast transient/burst immunity test
IEC 61000-4-4
Electrostatic discharge (ESD) immunity test IEC 61000-4-2
Surge immunity test
IEC 61000-4-5
Radiated, radio-frequency, electromagIEC 61000-4-3 netic field immunity test
Radiated, radio-frequency, electromagIEC 61000-4-3 netic field immunity test
Limits for harmonic current emissions
EMI
Voltage dips, short interruptions and IEC 61000-4-11 voltage variations immunity tests
Under discussion Under discussion
International Standard
Electrostatic discharge (ESD) immunity test IEC 61000-4-2
Compatibility levels for low-frequency conducted disturbances and signaling in IEC 61000-2-2 public low-voltage power supply systems
IEC 61000-3-2
Limits for harmonic current emissions
Interference of conducted high radio- Under discussion frequency disturbances and the radiaCISPR 14/CISPR 16 tion for AC input connection of vehicle Interference of conducted high radio- Under discussion frequency disturbances and the radiation for signal I/O and controller connection CISPR 14/CISPR 16
*A lthough IEC 61000-4-6 is applied to residential environment for the immunity to the conducted high radio-frequency disturbance basically, it is not provided in this Standard.
IEC 61000-3-2
Interference of conducted high radiofrequency disturbances and the radia- CISPR 22/CISPR 16 tion for AC input connection of vehicle
EMI
Interference of conducted high radiofrequency disturbances and the radiation for signal I/O and controller connec- CISPR 22/CISPR 16 tion Radio disturbance characteristics
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CISPR 22/CISPR 16 5
ESD Simulator
ESS-S3011 & GT-30R Electrostatic Discharge (ESD) Simulator
Smart model equipped high function & extendibility
High Frequency Surge Simulator
For Automotive Electronics
Transient Surge Simulator
EMC test equipment to evaluate the resistibility of electronic equipments when energy charged on a human body or object is charged to the electronic equipments. This can be available for evaluating malfunctions or functions declines of electronic equipments which are driven by AC/DC against the ESD. Programmable simulator to ease some complicated tests. The output voltage is up to 30kV and performable IEC61000-4-2 & ISO 10605 Standardscompliant tests. ● “3 pre-checking function” to make sure the more confirmable test ● “CR constant indicator” to make sure the correct unit attachment ● One-touch exchange of gun head and CR unit realized ● “Ten-key & Rotary knob” to ease the setting. ● “Infra-red Remote Controller” to realize the setting remotely from the gen-
*Probe stand for the discharge gun is option.
DC Power Supply Voltage Fluctuation Simulator
erator (Standard attached). ● “Discharge Detecting Function” to realize the air-discharge confirmation. ● “Lightest discharge gun in the market” to lighten the continuous operation (Excluding the cable and connector) ● “White LED Irradiator” to facilitate the visualization of the discharging areas. ● “ Control Software” to enable the test result reporting and control with PC. * The software is scheduled to be downloaded freely from our web-site (The connection cable is necessary in addition). * C (Capacitor) and R (Resistor) for the discharge gun is one-body unit. * ISO 10605 compliant test can be realized with the optional parts in addition.
Feature
● More insurable test realized ! “3 pre-checking function” built-in [Check 1] Check high voltage output Confirm error to the set value. [Check 2] Check withstanding voltage Confirm whether withstanding voltage is normal or defective The output and defectiveness are checked upon insertion of the discharge gun to the attached gun holder.
[Check 3] Check discharge relay operation Confirm whether the relay is exhausted or still available. Confirmable by touch of the discharge gun to the check terminal on the generator and discharge.
Photo of the operation
● “CR constant indicator” to make sure the correct unit attachment.
Whether the gun head corresponds to IEC or ISO ?
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What values are the charge capacitor and discharge resistor ?
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Indicated on the display of the generator
E M C T e s t S y s tem s f o r A u t o m o t i v e E lect r o n i c s
ESS-S3011 & GT-30R ● More light and user-friendly discharge gun materialized Electrostatic Discharge (ESD) Simulator High Frequency Surge Simulator
For Automotive Electronics
Transient Surge Simulator
The discharge gun has been renewed completely to materialize much more lightning and best gravity balance. Human load in the operation can be remarkably reduced comparing to the previous model. Please realize it on-hand actually. Also, really discharge or not can be visualized with LED light on the body in this new discharge gun although the previous one has to be confirmed only with human eyes. In addition, various functions are added like one-touch exchange of CR unit, LED irradiator to shine the discharging points, etc.
DC Power Supply Voltage Fluctuation Simulator
LED irradiator built-in to shine the discharging points
One-touch exchangeable CR unit
More light and comfortable handling
Easily exchangeable gun head
LED irradiator to visualize the discharge (Change the color from red to green upon the discharge)
● “Infra-red Remote Controller” standard attached to realize the setting remotely from the generator
Start/Stop
Polarity change
Voltage Up / Down
Air/Contact discharge change
Gun trigger function Count reset Sequence change F key assignment etc.
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ESS-S3011 & GT-30R ● Available to conform to ISO 10605 Standard with addition of the gun head and CR units. Electrostatic Discharge (ESD) Simulator
Available to conform to ISO 10605 Standard by additional purchasing optional gun head and CR units. Since exchange of the gun head and CR units can be one touched, the tests with varied CR constants can be realized easily.
Options for ISO 10605 Standard compliant test
High Frequency Surge Simulator
For Automotive Electronics
Transient Surge Simulator
Model 12-00009A 03-00072A 06-00074A 06-00076A 06-00075A
Gun head for constant 2k Ω test
Name Discharge tip (GT-30R Spherical 30mm) Gun head to GT-30R for constant 2kΩ test CR unit (150pF - 2kΩ) to GT-30R CR unit (330pF - 2kΩ) to GT-30R CR unit (330pF - 330Ω) to GT-30R
CR unit
Discharge tip (Spherical 30mm)
DC Power Supply Voltage Fluctuation Simulator
● High visibility LCD panel and operatability Reviewed the past operatability so that more easy and optimal operation can be realized. In " 1 IEC STANDARD" in MAIN MENU, since the test levels are preset, the test parameters can be set easily only with selection of the test level. In " 2 MANUAL", voltage and number of times of the test can be selected and also the set conditions can be recorded. Sweeping discharges can be set as well. In " 3 SEQUENCE", the set conditions in MANUAL can be recalled for combining them so as to realize the arbitrary sequential tests. In addition, varied functions like setting for gun trigger, automated ESD eliminator, etc. are equipped.
Specification Parameter Polarity Output voltage Repetition cycle No. of time of discharge Discharge mode Radiation level mode Trigger mode Operation panel Gun holder Radiation mode select switch Discharge detection Pre-checking function CR & Gun head checking
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Specification Positive / Negative 0.20kV ~ 30.0kV±5% (30.5kVmax) ~10.0kV : 0.01kV step ~30.0kV : 0.1kV step 0.05s ~ 600s±10% / Manual Set step : 0.1s (0.1 ~ 9.99s), 0.10s (10.0 ~ 600.0s) 1~60,000 times, Preset 1 time step or continuous preset Contact discharge / Air discharge NORMAL mode / EXTRA mode Gun trigger / Main trigger / External trigger Color LCD / Push-buttons (Partially lighting) Standard attached (to hold the discharge gun Model GT-30R) Extra / Normal switching function built-in Discharge detection function in air-discharge equipped Following 3 steps function equipped (by user operation. Not the calibration but just checking) SETP1 : High voltage output checking STEP2 : Withstanding voltage checking STEP3 : Discharge relay operation checking CR constant and gun head recognizable (with an indicator to prevent the wrong combination)
Parameter Specification "IEC STANDARD" Contact discharge mode : 2.0kV, 4.0kV, 6.0kV and 8.0kV step test mode Air discharge mode : 2.0kV, 4.0kV, 8.0kV and 15.0kV step "MANUAL" Contact / Air discharge mode, Arbitrary setting during 0.2kV~30.0kV test mode Sweeping function built-in, Recordable up to 99 units "SEQUENCE" Enables to operate units set in MANUAL mode continuously. test mode Max. 22 steps / 1 program and the programs recordable up to 20. Warning lamp Lighting at voltage output from the generator. Blinking at electro-static discharging Charge capacitor / resistor 150pF±10%, 330Ω±10%(Built-in CR unit for discharge gun GT-30R) Charge resistor in generator 10MΩ(Totally 53Ω in combination with 43MΩ in discharge gun)* AUX connector D-SUB 15pins female connector (for connecting to patolight, automated ESD eliminator, external interlock input, external trigger input terminal) Optical communication Optical connector (serial interface) for connecting to PC connector Power supply / consumption AC100V~AC240V 50Hz / 60Hz ±10% 75VA Dimension Generator : (W)392mm X (H)312mm X (D)295.3mm (including gun holder) Discharge gun : (W)83.3mm X (H)217.2mm X (D)229.3mm Mass Generator : Approx. 7.5kg Discharge gun : Approx. 800g (excluding cable and connector) * The constant depends on combination with CR unit for the discharge gun
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E M C T e s t S y s tem s f o r A u t o m o t i v e E lect r o n i c s
ESD Simulator
ESS-B3011 Electrostatic Discharge (ESD) Simulator
Cost-oriented Basic models
● “CR constant checking function” (No indicator) to make the correct unit
attachment sure" ● “Discharge Detecting Function” to realize the air-discharge confirmation. ● “Lightest Discharge Gun in the market” to lighten the continual operation" ● “White LED Irradiator” to facilitate the visualization of the discharging area. ● One-touch exchange of gun head and CR unit realized
*Probe stand for the discharge gun is option.
* ISO 10605 compliant test performable with addition of the gun head and CR units (only with ESS-B3011)
DC Power Supply Voltage Fluctuation Simulator
Specification
Discharge output waveform (IEC Standard)
Parameter Specification Model ESS-B3011 Output voltage 0.20kV~30.0kV±5%(30.5kVmax) Polarity Positive / Negative Repetition cycle 0.05s~9.99s±10%, 0.01s step / Manual No. of time of discharge 1~999 times, Preset 1 time step or continuous preset Discharge mode Contact discharge / Air discharge Trigger mode Gun trigger / Main trigger Operation panel Indicator : 5X7 Dot matrix LED / Operation : Push buttons (Partially lighting) Radiation mode select switch Extra / Normal switching function built-in Discharge detection Discharge detection function in air-discharge equipped. Pre-checking function High voltage output checking function (by user operation. Not the calibration but just checking) CR & Gun head CR constant and gun head recognizable checking (to prevent the wrong combination without indicator) IEC LEVEL Contact discharge mode : 2.0kV, 4.0kV, 6.0kV and 8.0kV step Switching function Air discharge mode : 2.0kV, 4.0kV, 8.0kV and 15.0kV step Warning lamp Lighting at voltage output from the generator. Blinking at electro-static discharging Charge capacitor / resistor 150pF±10%, 330Ω±10% (Built-in CR unit for discharge gun GT-30R) Charge resistor in generator 10MΩ (Totally 53Ω in combination with 43MΩ in discharge gun)* Power supply / consumption AC100V~AC240V ±10% 50Hz / 60Hz 62VA Dimension Generator : (W)270mm X (H)263mm X (D)200mm Discharge gun : (W)83.3mm X (H)217.2mm X (D)229.3mm Mass Generator : Approx. 4.8kg Discharge gun : Approx. 800g (excluding cable and connector) * Remote control function not built-in. * The constant depends on combination with CR unit for the discharge gun
Ipeak l
100% 90%
l at 30ns
l at 60ns
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10% 30ns 60ns tr=0.8ns±25%
High Frequency Surge Simulator
For Automotive Electronics
● “Pre-checking function” taking the confirmable test into the account
Transient Surge Simulator
Cost-oriented basic model ESD Simulator the light weight discharge gun attachable. The output voltage can be selected either max. 30kV (B3011) or max. 16kV (L1611) and compliant to both EN/IEC61000-4-2 Standard (both B3011 and L1611) and ISO10605 Standard (only B3011).
t
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Option CR Unit Electrostatic Discharge (ESD) Simulator
●Available discharge gun : GT-30R * Please contact us when the other CR constant is required than the right description. * The unit size depends on the capacitor constant.
● For ISO10605 compliant test
High Frequency Surge Simulator
For Automotive Electronics
Transient Surge Simulator
Model 06-00073A 06-00074A 06-00075A 06-00076A 06-00077A 06-00078A 06-00079A 06-00080A 06-00081A 06-00082A 06-00083A 06-00084A
CR unit for ESD gun GT-30R
The other CR units model NO. 06-00074A (150pF-2kΩ), 06-00076A (330pF-2kΩ) and 06-00075A (330pF-330 Ω ) as well as spherical (φ30mm) discharge tip model NO. 1200009A and 2k Ω gun head model NO. 03-00072A are necessary in addition to standard equipped CR unit model NO. 06-00073A (150pF-330 Ω) (See the description on P8). The specialized discharge guns model NO. GT-30R2K and GT-30R330 which equip the above optional CR units, tip and cup are also lined up.
CR constant 150pF-330Ω 150pF-2kΩ 330pF-330Ω 330pF-2kΩ 500pF-0Ω 150pF-500Ω 100pF-1.5kΩ 200pF-0Ω 150pF-150Ω 500pF-500Ω 500pF-5kΩ 250pF-100Ω Y 20
15
■ GT-30R2K (2k Ω discharge gun) conforming to ISO10605 ed2.0 Content : Discharge gun (equipped 2kΩ gun head), CR units 06-00074A (150pF-2kΩ) & 06-00076A (330pF-2k Ω ) and discharge tips (conical / round / spherical)
2k Ω gun head 10
DC Power Supply Voltage Fluctuation Simulator
■ GT-30R330 (330 Ω discharge gun) conforming to ISO10605 ed2.0 Content : Discharge gun (equipped 330Ω gun head), CR units 06-00073A (150pF-330Ω) & 06-00075A (330pF-330Ω) and discharge tips (conical / round / spherical) Energy storage capacitor /
Discharge resistor values
1st discharge peak current
150pF/330 Ω 3.75A/kV±10%
330pF/330 Ω 3.75A/kV±10%
Energy storage capacitor /
1st discharge peak current 150pF/2k Ω 3.75A/kV +30%-0% 330pF/2k Ω 3.75A/kV+30%-0% Discharge resistor values
Gun Head
5
Spherical ( φ 30mm) discharge tip
t1 Current 2A/kV±30% (t1=30ns) 2A/kV±30% (t1=65ns)
t2 Current 1A/kV±30% (t2=60ns) 1A/kV±30% (t2=130ns)
t1 Current 0.275A/kV±30% (t1=180ns) 0.275A/kV±30% (t1=400ns)
t2 Current 0.15A/kV±50% (t2=360ns) 0.15A/kV±50% (t2=800ns)
MODEL : 03-00071A / 03-00072A
0
20
40
60
80
100
120
X
140
Y 20
15
10
5
0
Discharge Tip
Gun head to be changed according to Standard compliant test. 2 kinds for the test with 330Ω(03-00071A) and 2kΩ (03-00072) are lined up.
0
0
100
200
300
400
500
600
700
800
900
X
MODEL : 12-00007A / 8A / 9A Discharge tips on the gun. Conical (12-00007A) and Round (12-00008A) are standard equipped with GT-30R. The all 3 tips are standard equipped with GT-30R2K and GT-30R330.
●Available discharge gun : GT-30R/2K/330
●Available discharge gun : GT-30R/2K/330
Conversion Adaptor for Probe Stand
MODEL : 03-00074A
Gun Holder
Adaptor for connecting between probe stand PS-806 or 03-00022B and discharge gun GT-30R, GT-30R2K and GT-30R330.
Holder for discharge gun during the test. Also, can be the pre-checking fixture in combination between ESS-S3011 and GT-30R, GT-30R2K and GT30R330
●Available discharge gun : GT-30R/2K/330
Infrared Remote Controller
MODEL : 13-00004A
Remote controller for ESS-S3011. Standard equipped with ESS-S3011
●Available discharge gun : GT-30R/2K/330
Carrying Case for Discharge Gun
MODEL : 09-00006A
Case for inputting and carrying discharge gun GT-30R and some options. ●Available discharge gun : GT-30R/2K/330
●Available model : ESS-S3011
10
MODEL : 03-00075A
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E M C T e s t S y s tem s f o r A u t o m o t i v e E lect r o n i c s
Option Horizontal Coupling Plate (HCP)
MODEL : 03-00020A
Test Table
Electrostatic Discharge (ESD) Simulator
Metal plate to be placed onto the table in case of the testing to table top devices. W1600 × D800 × t1.5mm × 1 pc.(Made of aluminum)
MODEL : 03-00039A
MODEL : 03-00007A
Probe Stand
MODEL : PS-806
Free Arm Gun Stand
Probe stand used for fixing discharge gun of ESD Simulator (Out of ISO Standard)
Cubic Insulating Block100
●Corresponding discharge gun:GT-30R/2K/330, TC815R * Conversion adaptor model 03-00074A is necessary in addition for the attachment to GT-30/2K/330
Insulating Holder
MODEL : 03-00024A
When doing the electrostatic discharge test to a floorstanding equipment, to be used for floating the equipment 10cm higher than the ground reference plane. Size : W 1200 × D 1200 × H 100mm Material : Wooden Withstanding loads : 500kg
MODEL : 03-00029A
Used for floating EUT 10cm upper than the ground plane in case of testing to floor-standing EUT Size : W100 × D100 × H100mm Material : Wood Withstanding loads: 500kg
Aluminum Plate for Test ESD Elimination Brush
MODEL : 03-00053A
Plate to be laid out under tires for the vehicle test W500 × D500 × t1.5mm
MODEL : 05-00125A
Brush to eliminate the electrification on EUT / DUT before starting the test.
Insulating Support Insulating Block
MODEL : 03-00054A
Blocks to float (isolate) wirings of DUT from GRP. W300 × D300 × H50mm, 5 pcs. in 1 set
Discharge resistance cable
MODEL : 05-00054B
MODEL : 03-00066A
Sheet to be laid out in between DUT and GRP for the test to automotive electronics devices. W1450 × D650 t2mm
Conductive Mat (for ISO Standard)
Cable to be used for eliminating the ESD on DUT and connect between HCP and GRP 470kΩ × 2 pcs./1 set.
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MODEL : 03-00055A
Mat to be laid out in between DUT and GRP for the ESD susceptibility test in the packaging and handling. Surface resistance 107~109Ω W1000 × D500 × t2mm
11
DC Power Supply Voltage Fluctuation Simulator
Parameter Specification Dimension (H)300mm Pedestal diameter 160mm Mass Approx. 1.6kg ●Corresponding discharge gun : GT-30R/2K/330, TC815R * Conversion adaptor model 03-00074A is necessary in addition for the attachment to GT-30/2K/330
MODEL : 03-00022B
Enable to move discharge gun vertically and horizontally to arbitrary desirable discharging point. (Out of ISO Standard)
High Frequency Surge Simulator
Ground plane to be placed just under the wooden table. W1800 × D1000 × t1.5mm × 3 pcs. in 1 set (Made of aluminum)
For Automotive Electronics
Ground Reference Plane (GRP)
Transient Surge Simulator
Wooden table to be used for the test to devices under test (DUT). W1600 × H800 × D800mm
Option Coupling Plate for ISO 10605 Annex F
MODEL : 03-00065A
Ground Cable (for ISO Standard)
Electrostatic Discharge (ESD) Simulator
Coupling plate used for the optional test in ISO 10605 Ed.2 (2008). It consists of a coupling plate (made of copper) and an insulation block. * Ground reference plane is not included.
High Frequency Surge Simulator
For Automotive Electronics
Transient Surge Simulator
Impulsive Electric Field Adaptor
MODEL : 03-00068A
Impulsive Magnetic Field Adaptor
Adaptor for simulating static induction as one of noise inductive mode. with attachment to the discharge gun
MODEL : 03-00073A
●Available discharge gun : GT-30R/2K/330
Extension Cable
DC Power Supply Voltage Fluctuation Simulator
Extension cable in connection between ESD simulator main unit and its discharge gun. The length is 3m. (Out of the Standard)
●Available discharge gun : GT-30R/2K/330
●Available discharge gun : GT-30R/2K/330
MODEL : 01-00013A
Specialized Case for Discharge Gun
MODEL : 09-00006A
Enable to eliminate electric charge which has been charged to EUT automatically with connection to ESSS3011 (Out of the Standard).
Specialized Case for putting the discharge gun, CR units and the other related fixtures and carrying them out.
●Available model : ESS-S3011
●Available discharge gun : GT-30R/2K/330
MODEL : 11-00014A
AUX Connector Junction Box
MODEL : 05-00052A
Caution is alerted with its blinking during the test with connection to ESS-2000AX.
Enable to connect warning lamp, automated ESD eliminator and external trigger simultaneously.
● Available model : ESS-S3011 * The connection is done with D-SUB connector.
●Available model : ESS-S3011
Optical USB Module
MODEL : 07-00022A
Optical conversion adaptor Used for remote control with PC. 5m of optical fiber cable with USB interface attached. ●Available model : ESS-S3011
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MODEL : 05-00047B
Realize faster rise time of the discharge current than IEC61000-4-2 standard value (0.6~1.0ns) around 0.2~0.3ns with attachment to the discharge gun.
Automated ESD Eliminator
Warning Lamp
MODEL : 03-00069A
Adaptor for simulating electromagnetic induction as one of noise inductive mode. with attachment to the discharge gun (Not standardized in IEC)
●Available discharge gun : GT-30R/2K/330
Fast Rise Time Adaptor
MODEL : 05-00104A
Cable to be used for grounding connection required in ISO 10605 (2001). L2000 × W50mm * Not required in ISO 10605 Ed.2 (2008)
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E M C T e s t S y s tem s f o r A u t o m o t i v e E lect r o n i c s
Option Faraday Cage
MODEL : FC-200
Load Resistor Mounting Board
ESD Current Target
MODEL : 02-00132A
Parameter 300kHz-1GHz Insertion loss variation(S2) 1GHz-4GHz Mass
Attenuator
MODEL : 00-00010A(6dB) / 00-00011A(20dB)
High frequency responsible cable to connect ESD target and oscilloscope. BNC-SMA connector (02-00133A) is also available as an option.
GND Cable Positioner
MODEL : 03-00060A
Attenuator to protect measurement equipment for ESD current waveform. 00-00010A : Attenuation ratio 6dB / SMA connector 00-00011A : Attenuation ratio 20dB / N connector
Discharge Gun Mount
Stand to pull and fix the ground cable of discharge gun when the current waveform of the ESD.
Calibration Set for ESD Current Target
Specification ±0.5dB ±1.2dB Approx. 400g
MODEL : 03-00061B Fixture to load and fix the discharge gun to be Faraday cage (FC-200) or load resistor mounting board (03-00052B)
MODEL : 06-00068A
Set for calibrating ESD current target (06-00067A) which is used for observing the ESD current target. * Impossible to be used for 06-00001A * Not included in Model NO. 06-00067A (ESD current target)
Figure in 06-00067 attachment
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13
DC Power Supply Voltage Fluctuation Simulator
Coaxial Cable
MODEL : 06-00067A
Load resistor to measure, verify and calibrate ESD current waveform defined in ISO 10605 Ed.2 Standard. Calibration adaptor (06-00068A) for this target is also lined up.
High Frequency Surge Simulator
The board to fix the load resistor (MODEL NO. 06-00067A ESD current target) for measuring the discharge current waveform defined in ISO 10605 Ed.2 (2008) Standard. (not conforming to the standard strictly but simply) Dimension : 0.5m × 0.5m
For Automotive Electronics
MODEL : 03-00027A
Transient Surge Simulator
Load Resistor Mounting Board
MODEL : 03-00052B
The board to fix the load resistor (MODEL NO. 06-00067A ESD current target) for measuring the discharge current waveform defined in ISO 10605 Ed.2 Standard. Dimension : 1.2m × 1.2m
Electrostatic Discharge (ESD) Simulator
Faraday cage which is defined in ISO 10605 Ed.2 Standard to verify the discharge current waveform. Easy to move with casters equipped to the bottom. Item Specification Power supply AC100V 50Hz/60Hz 3P inlet Equipped with over-current protective breaker Opening dimension on door (W)466mm × (H)642mm Dimension / Mass (W)670mm × (H)1612mm × (D) 1509mm Approx. 65kg. 3P outlet × 2, 15A MAX
1 axis Automated ESD System
ZAP-1A Electrostatic Discharge (ESD) Simulator
Solution tool which can realize the quantitative discharge against such difficulty to keep the quantitativeness and constancy due to fluctuation of the temperature and humidity or difference of the testing method in the environment. This can reproduce the discharge phenomena constantly for the test to electronics devices since the discharge distance and velocity can be controlled quantitatively. ●Arbitrary and constant discharge can be realized with automated vertical
High Frequency Surge Simulator
For Automotive Electronics
Transient Surge Simulator
movement. ●Enables to concentrate on observation to DUT how it can be with the test be-
cause of the auto-setting for the test parameters and discharging conditions. ●Compact design to minimize the positioning place.
Specification
ZAP-1A
DC Power Supply Voltage Fluctuation Simulator
Parameter Dimension / Mass Z axis Quantity Resolution Discharge finish point Setting Resolution Velocity
Specification (W) 300 × (H) 440 × (D) 400mm (Injection excluded) Approx. 12kg 10~50mm(Max 50mm) 1 mm unit 0~40mm(Max 50mm) 1 mm unit 1~10mm/s
* Please contact us about the structure details.
Test Pattern Example
●In
Voltage Polarity Number Mode Velocity Voltage 5 patterns
case discharged pins are 10
: 5, 10, 15, 20 and 25 kV = 5 patterns : +/- = 2 patterns : 10 times per pin : Air discharge : Discharge at 5mm/s velocity 15 mm away from DUT Polarity 2 patterns
Number 10 times
Discharged point 10 pins
1,000 times tests
Must take 1,000 times of the discharge manually Then…
Automation & labor-saving ! Easy reproduction of the test
Discharge gun down
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ESS-S3011
Discharge !
E M C T e s t S y s tem s f o r A u t o m o t i v e E lect r o n i c s
Testing Summary according to ISO 10605 Ed.2 Standard 1. General Electrostatic Discharge (ESD) Simulator
The following tests levels are reference. The categories are classified according to functional importance of the electronics devices/components.
Category 3 ±25kV ±15kV ±8kV ±6kV
DC Power Supply Voltage Fluctuation Simulator
Component test – Example severity levels for indirect contact discharge (Function performance status) Direct contact discharge Test severity level Category 1 Category 2 Category 3 Level 4 ±8kV ±15kV ±20kV Level 3 ±6kV ±8kV ±15kV Level 2 ±4kV ±4kV ±8kV Level 1 ±2kV ±2kV ±4kV Vehicle test — Example severity levels for contact discharge and air discharge (Test points accessible only from inside vehicle) Contacts discharge Air discharge Test severity level Category 1 Category 2 Category 3 Category 1 Category 2 Level 4 ±6kV ±8kV ±8kV ±8kV ±15kV Level 3 ±4kV ±4kV ±6kV ±6kV ±8kV Level 2 ±2kV ±2kV ±2kV ±4kV ±4kV Level 1 – – – ±2kV ±2kV
Category 3 ±15kV ±8kV ±6kV ±4kV
Vehicle test — Example severity levels for contact discharge and air discharge (Test points accessible only from outside vehicle) Contacts discharge Air discharge Test severity level Category 1 Category 2 Category 3 Category 1 Category 2 Level 4 ±6kV ±8kV ±8kV ±15kV ±15kV Level 3 ±4kV ±6kV ±6kV ±8kV ±8kV Level 2 ±2kV ±4kV ±4kV ±4kV ±6kV Level 1 – – ±2kV ±2kV ±4kV
Category 3 ±25kV ±15kV ±8kV ±6kV
3. Specification of generator and verification of output waveform
■Specification of ESD simulator Following specification must be satisfied with the simulator for the test. Parameter Output voltage . Contact discharge-(kV) Output voltages - Air discharge-(kV) Output voltages accuracy (%) Polarity Rise time of short circuit current in contact discharge mode(10 % to 90 %) Holding time Storage capacitances(pF) Discharge resistances(Ω)
Specification 2kV~15kV 2kV~25kV ≦5% Positive and negative 0.7ns~1ns ≧5s 150pF, 330pF 2kΩ, 330Ω
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High Frequency Surge Simulator
Component test – Example severity levels for direct contact discharge and direct air discharge (Function performance status) Direct contact discharge Direct air discharge. Test severity level Category 1 Category 2 Category 3 Category 1 Category 2 Level 4 ±8kV ±8kV ±15kV ±15kV ±15kV Level 3 ±6kV ±8kV ±8kV ±8kV ±8kV Level 2 ±4kV ±4kV ±6kV ±4kV ±6kV Level 1 ±2kV ±2kV ±4kV ±2kV ±4kV
For Automotive Electronics
2. Test level
Transient Surge Simulator
Electrostatic discharges which are generated both in vehicles and while we get on and off there can be factors to cause malfunction of the electrical devices and components. Nowadays, such electronic tendency is accelerating and calls immunity to the ESD more and more. This Standard provides that static electricity is discharged to the electronic devices or equipments from the charged human body and tests are simulated by electrical circuit to reproduce the electric current waveform at the discharge. In addition to procedures for the immunity tests and evaluations in stats the electronic devices or equipments work while the vehicle is driving, also, the Standard provides tests procedures to evaluate the immunity of the each module.
15
Testing Summary according to ISO 10605 Ed.2 Standard ■Contact discharge mode current specifications Electrostatic Discharge (ESD) Simulator
Following discharges characteristics should be verified. Current at T1 / Charge voltage 2A/kV ±30% (t1=30ns) 2A/kV ±30% (t1=65ns) 0.275A/kV±30% (t1=180ns) 0.275A/kV±30% (t1=400ns)
Y
High Frequency Surge Simulator
For Automotive Electronics
Transient Surge Simulator
Typical capacitance / resistance values Peak current / charge voltage 150pF/330Ω 3.75A/kV ±10% 330pF/330Ω 150pF/2kΩ 3.75A/kV +30% -0% 330pF/2kΩ
Y
20
20
15
15
10
10
5
5
0
Current at T2 / Charge voltage 1A/kV ±30% (t2=60ns) 1A/kV ±30% (t2=130ns) 0.15A/kV±50% (t2=360ns) 0.15A/kV±50% (t2=800ns)
0 0
20
40
60
80
100
120
X
140
0
100
Discharge resistance 330Ω (at 5kV)
200
300
400
500
600
700
800
900
X
Discharge resistance 330Ω (at 5kV)
DC Power Supply Voltage Fluctuation Simulator
■Verification of output current waveform The waveform shall be verified with an oscilloscope whose band pass width is 1GHz or more in a Faraday cage or at least sheltered with 1.2m × 1.2m metallic board upon mounting current waveform detecting target in the center of the cage or the board. The discharge electrode (Discharge tip of the gun) shall be touched onto the target and the discharge mode shall be set at the contact discharge mode. The discharge return cable shall be turned up the center of the length and connected to vertically 0.5m under the target on surface of the Faraday cage or board. Appropriate depth for the scope being used
≧1200mm
Insertion of 20dB attenuator is recommended for protecting the oscilloscope Coaxial cable connecting as short as possible
>0.6m from the center of the target to each side ≧1200mm
Fix the discharge gun with optional probe stand (03-00061A) or the substitute. * Never hold with hand
Connecting method of ESD target Oscilloscope
Faraday cage of Board to fix the target
Faraday cage
Conical tip is used for the discharge 12-00007A (Standard equipped)
Conversion connector (SMA – BNC) 6dB Attenuator
Discharge gun
0.5m
20dB attenuator
Filter
Coaxial cable
ESD current target 06-00067AQ
The discharge return cable should be connected vertically 0.5m under the current target and pulled up right backward
0.6m form center of the current target to the each side Discharge gun
ESD simulator Main unit
Connected point of the discharge gun return cable
Calibration of target Network Analyzer
Input port Coaxial cable
Output port
a
Coaxial cable Attenuator A ESD current target
Adaptor for calibrating ESD current target (Model:06-00068A)
16
Attenuator B
a
50 coaxial adaptor line
a : Calibration points with networks analyzer
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Figure of attaching ESD current target and the calibration adaptor (Left : Target Right : Adaptor)
E M C T e s t S y s tem s f o r A u t o m o t i v e E lect r o n i c s
Testing Summary according to ISO 10605 Ed.2 Standard 4. Test setup and test procedure Electrostatic Discharge (ESD) Simulator
■For testing powered DUT immunity to direct ESD - Contact discharge and air discharge ●Capacitance shall be selected to 150 pF (In case for components accessible from outside vehicle) or 330 pF (In case for
components accessible from inside vehicle) and resistance shall be 330Ω. ●The test level shall be two or more.
Battery
Periphery
Discharge gun
DC Power Supply Voltage Fluctuation Simulator
Ground connection
Isolating support (If required)
Isolating support HCP
Insulating block Ground point
ESD Generator
Ground reference plane
■For testing powered DUT immunity to indirect ESD DUT
Periphery
Wooden (non-conductive) table
Battery Ground point Ground connection
Isolating support (If required)
Isolating support Ground reference plane
HCP Discharge gun
Connectable to either HCP or GRP
ESD Generator
Wooden (non-conductive) table
Insulating block
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High Frequency Surge Simulator
DUT
For Automotive Electronics
intervals between successive single discharges in the indirect discharge shall be longer than 50 ms and the number of the test shall be >50 times. ●In the contact discharge, it shall be done to wherever human finger may touch. ●In the air discharge, the speed of approach should be between 0.1 m/s and 0.5 m/s and the discharge tip is held perpendicular to the surface of the DUT when possible; if not possible, an angle of at least 45° to the surface of the DUT is preferred. ●Insulating blocks shall be used for DUT which is not equipped to chassis directly.
Transient Surge Simulator
●At least 3 discharges shall be applied both to the positive and negative polarities with the interval not less than 1s. The time
Insulating block
17
Testing Summary according to ISO 10605 Ed.2 Standard ■For testing (unpowered) packaging and handling ESD sensitivity Electrostatic Discharge (ESD) Simulator
● Capacitance shall be selected to 150 pF (Although the resistance value is not provided, it is recommended to perform the
High Frequency Surge Simulator
For Automotive Electronics
Transient Surge Simulator
tests supposing both resistance when the DUT may be directly accessible by human body (2kΩ) and it may be accessible by a metal object a human hold (330Ω)) ● The test level shall be two or more. ● At least 3 discharges shall be applied both to the positive and negative polarities with the interval not less than 1s. ● In the contact discharge, it shall be done to wherever human finger may touch. ● Charge build-up should be eliminated by briefly connecting a bleeder wire with high resistance (>1MΩ) after the discharge and the DUT shall be turned on. Afterwards, normal operation of it shall be confirmed. Discharge gun
HCP (In this case, Ground reference plane)
Dissipative mat, if required
Ground point Ground connection
DC Power Supply Voltage Fluctuation Simulator
DUT
Wooden (non-conductive) table Ground point
ESD Generator
■Vehicle test – Internal and external points ● Choose a generator capacitance of 330pF for areas that can easily be accessed only from the inside of the vehicle and
resistance of 330Ω or 2 kΩ ● Choose a capacitance of 150 pF for points that can easily be touched only from the outside of the vehicle and resistance
of 330Ω or 2 kΩ. ● ESD generator ground shall be connected to chassis like the sheet-rail in case of the internal test and done to a metallic
plate under the tire in case of the external test. ● Both the contact discharge and air discharge shall be done both for the internal and external.
Internal test
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External test
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E M C T e s t S y s tem s f o r A u t o m o t i v e E lect r o n i c s
Testing Summary according to ISO 10605 Ed.2 Standard ■Optional test set-up and procedure for electronic modules (powered-up test) – Direct and indirect discharge Electrostatic Discharge (ESD) Simulator
Battery Periphery Artificial network HCP Discharge gun
Insulating block ESD Generator Wooden (non-conductive) table
DC Power Supply Voltage Fluctuation Simulator
DUT
Notes: This test set-up is quoted from ISO10605 ed2.0 (2008) Standard. Please go through the Standard if the more details are required.
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High Frequency Surge Simulator
For Automotive Electronics
Field coupling strip
Transient Surge Simulator
Discharge gun
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Component Level ESD Simulator
ESS-6002 / 6008 Electrostatic Discharge (ESD) Simulator
Simulator to reproduce electrostatic discharges (ESD) which are caused by a charged human body or machine designed with capacitor type and discharge the ESD to electronic devices for evaluating the resistibility against ESD. In case the discharger is a human body, the test is called as Human Body Model (HBM) and in case it is a metallic object, the test is called as Machine Model (MM). This simulator is available to perform the both tests. Semi-Automatic Precision Type Probe Stand
● Optimal for testing sensitive devices because of the output voltage from 10V (1V step)(ESS-6002).
High Frequency Surge Simulator
For Automotive Electronics
Transient Surge Simulator
● Available both for Human Body Model (HBM) test and Machine Model (MM) test ● Enables to evaluate the robustness against the breakdown voltage with the output volt-
age up to 8kV (10V step).(ESS-6008) ● The direct discharge to the IC clip is available with the free board equipment ● Constant qualitative discharge is available with the semi-automatic operation (in Semi-Automatic Precision Type). ● Characteristics variation of DUT can be verified with measurement terminal (The measurement equipment is necessary besides)
Test Standard
DC Power Supply Voltage Fluctuation Simulator
Human Body Model
Machine Model
AEC-Q100-002-Rev.D Jul.2003 ESDA ANSI/EOS/ESD-STM5.1-2001 IEC 61340-3-1Ed.1.0 2002 IEC 60749-26 Ed.1.0 2003 JEDEC JESD22-A114E Jan.2007 JEITA EIAJ ED-4701/300 Aug.2001 Test Method304 MIL-STD-883F 3015.7 Mar.1989
AEC-Q100-003-REV-E Jul.2003 ESDA ANSI/ESD STM5.2-1999 IEC 61340-3-2 Ed.1.0-2002 IEC 60749-27 Ed.1.0 2003 JEDEC JESD22-A115A Oct.1997 JEITA EIAJ ED-4701/300 Aug.2001 Reference Test Method
Specification Main unit Parameter Output voltage Polarity Repetition period No. of times of discharge
Specification High voltage model(ESS-6008):100V~8.0 kV±10%(10V step) Low voltage model(ESS-6002):10V~2.0kV±10%(1V step) Positive and negative 0.3~99s (0.1s step to 10s, 1s step over 10s) 1~99 / continuation
Human Body Model(HBM) probe Parameter Specification Energy storage & discharge capacity value 100pF±10% Discharge resistor value 1500Ω±1% Output waveform at short Voltage Peak current Ips 250V 0.17A±10% 500V 0.33A±10% 1000V 0.67A±10% 2000V 1.33A±10% 4000V 2.67A±10% 8000V
Rise time Trs
Fall down time Tds
Ringing Irs
min : 2ns max : 10ns
min : 130ns max : 170ns
<15% of Ips
5.33A±10%
Parameter Sweep mode Power supply Operating temperature & humidity rages Dimension / Mass Energy storage resistor
Specification Available AC100~240V±10% 50/60Hz 15~35℃ 25~75% (Without dew) (W)340×(H)199×(D)300mm (Projection excluded) Approx. 8kg. ≦10MΩ
Output waveform at 500Ω(±1%) load Voltage Peak current Ipr/Ips Ipr 250V − − 500V min : 63% of Ips ≧63% max : 0.25A-25% 1000V min : 63% of Ips ≧63% max : 0.5A-25% 2000V min : 63% of Ips ≧63% max : 1.0A-25% 4000V min : 63% of Ips ≧63% max : 2.0A-25% 8000V − −
Rise time Trs − 5~25ns
Fall down time Tds − 200ns±40ns
Ringing Irs − ≦15%
5~25ns
200ns±40ns
≦15%
5~25ns
200ns±40ns
≦15%
5~25ns
200ns±40ns
≦15%
−
−
−
Machine Model (MM) Probe Parameter Specification Energy storage & discharge capacity value 200pF±10% Discharge resistor value 0Ω Output waveform at short Voltage 1st peak current Ip1 100V 1.75A±10% 200V min：3.50A-10% max：3.80A 400V 7.0A±10% 800V
20
14.0A±10%
2nd peak current Cycle Ip2
Ringing Irs
min：67% of Ip1 max：90% of Ip1
≦30% of Ip1
min：66ns max：90ns
Output waveform at 500Ω(±1%) load Voltage Peak current Current at 100ns Ipr I100ns 100V – – 200V – –
Current at 200ns I200ns – –
400V 800V
min:35% of I 100ns max:45% of I 100ns –
min:0.85A 0.29A±10% max:1.1745A – –
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E M C T e s t S y s tem s f o r A u t o m o t i v e E lect r o n i c s
ESS-6002 / 6008 ■Output waveform Electrostatic Discharge (ESD) Simulator
Free Type Probe Stand 18-00075A Free Type Probe Stand 18-00075A Parameter Dimension / Mass (probes stand unit) Dimension / Mass (free board) Vise gap Others
Specification (W)200 × (H)330 × (D)290 mm Approx. 1.5kg (W)100 × (H)27 × (D)180 mm(Projection excluded) / Approx. 200g 110 mm V-shape block included
DC Power Supply Voltage Fluctuation Simulator
When free type probe stand 18-00075A is used Noise is discharged from the IC clip attached with the probe stand to devices which are fixed using the free board or the V-shape block.
Semi-Automatic Precision Type Probe Stand 18-00076A Easy test to semiconductors whose pitches are mm or inch since the minimum resolution accuracy is 0.01mm. ● The stage moves automatically accompanied by the discharge. ● Easy removal and attachment of the probe. ● Available for easy measurement with a measurement equipment after the discharge
since the probe can be fixed at the discharge. Semi-Automatic Precision Type Probe Stand 18-00076A Parameter Specification Dimension / Mass (W)250 × (H)400 × (D)300 mm / Approx. 7 kg Applicable IC size Maximum size : 40 mm × 40mm Minimum lead pitch : 0.4 mm X-Y-θ table X axis Manual movement : 20mm with dovetail groove feed screw mechanism Y axis Motor drive (Maximum velocity : 13 mm/s) Movement : 40 mm (Y resolution : 0.01mm) * Stepping motor & ball screw θ axis Manual movement: 360° Z axis Manual movement : 20mm (A spring built-in) Origin adjustment Manual Probe
Stage When discharge to the other lines, rotate the stage The stage moves 1 pitch distance of the DUT accompanied with rising the probe up. Lower the probe down again. Then, the discharge pin contacts in between 2-pin and GND, and ESD is applied there.
The discharge pin contacts in between 1-pin, and GNC and ESD is applied there when lower the probe down. 1Pin GND
Afterwards, repeat the same so that ESD can be applied to each pin of DUT by turns. When discharge to the other lines, rotate the stage.
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High Frequency Surge Simulator
For Automotive Electronics
HBM PROBE
Transient Surge Simulator
MM PROBE
2Pin GND
21
ISO Standard Compliant Automotive Transient Surge Simulator
ISS-7600 Series Electrostatic Discharge (ESD) Simulator
Simulator to reproduce various transient surge phenomena which are generated in a vehicle and required in the international standard ISO-7637-2 (2004) Standard, and evaluate the immune resistibility of the equipped electronics devices against the surge. ● ISO 7637-2 (2004) Standard compliant simulator ● Correspondent to the test for 12V/24V/42V systems in a vehicle ● Stand-alone usage per the each generator unit possible as well as the comprehensive
High Frequency Surge Simulator
For Automotive Electronics
Transient Surge Simulator
control. ● Large capacity CDN (60V/50A) available (Option) ● Up to 200A power supply possible (Option) ● Windows in Japanese applicable for the software program as well. * Private standards or specifications by manufactures can be responded upon request.
DC Power Supply Voltage Fluctuation Simulator
Pulse 1 / 2a Generator
ISS-7610 Pulse 1 : Simulation of transients due to supply disconnection from inductive loads. It is applicable to DUTs which, as used in the vehicle, remain connected directly in parallel with an inductive load. Pulse 2a : S imulates transients due to sudden interruption of currents in a device connected in parallel with the DUT due to the inductance of the wiring harness ● Compliant tests to ISO 7637-2 (2004) Standard (Pulse1/Pulse2a generator) ● Stand-alone usage possible with 60V 30A CDN built-in. Parameter Output voltage(Us) Output impedance(Ri) Pulse width(td) Rise time(tr) Pulse repetition period(t1) DUT power capacity Dimension Mass
Specification (Pulse 1) Specification (Pulse 2a) -5V~-720V (-1V step) 5V~300V (1V step) 10Ω, 30Ω, 50Ω 2Ω, 4Ω, 10Ω, 30Ω, 50Ω 50μs, 200μs, 300μs, 500μs, 1ms, 2ms 50μs, 200μs, 300μs, 500μs 1μs : -0.5μs /+0μs 3μs : -1.5μs /+0μs 1μs : -0.5μs /+0μs 0.5s~99.9s (0.1s step), P2a : 0.1s~99.9s (0.1s step) DC60V/30A (W)430×(H)200×(D)522mm Approx. 20kg. Power consumption 260VA
Item Output cable(2m) DC input cable(2m) Short lead for waveform verification Interlock plug Fuse(3.15A) AC cable Instruction manual
■Output waveform ■pulse1
■pulse2a t2 tr
t3 UA
t
0V
90%
US US 10% 90%
t
UA 0V
tr
td t1
td t1
22
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E M C T e s t S y s tem s f o r A u t o m o t i v e E lect r o n i c s
ISS-7600 Series Pulse 3a / 3b Generator Electrostatic Discharge (ESD) Simulator
ISS-7630
Simulation of transients which occur as a result of the switching processes. The characteristics of these transients are influenced by distributed capacitance and inductance of the wiring harness.
● Stand-alone usage possible with 60V 30A CDN built-in. ● ≦3.5ns high frequency rise time realized so as to conduct more severe test than the
Standard. Item Output cable(0.5m) DC input cable(2m) BNC conversion adaptor 50Ω coaxial cable (BNC equipped) G cable waveform verification Interlock plug Fuse(3.15A) AC cable Instruction manual
Q'ty Each 1 pc. of red & black color one 1 pc. 1 pc. 1 pc. 1 pc. 1 pc. 1 pc. 2 pcs. 1 pc. 1 volume
DC Power Supply Voltage Fluctuation Simulator
Specification -20V~-350V (-1Vstep) 20V~350V (1Vstep) 50Ω 150ns±45ns 5ns±1.5ns, <3.5ns 10μs~999μs(1μs step) *1kHz~100kHz Frequency sweep possible (the option necessary) DC60V/30A (W)430×(H)200×(D)522mm Approx. 17kg Power consumption 110VA
■Output waveform ■pulse3a (tr : set at <3.5ns) t4 UA 0V
■pulse3b (tr : set at <3.5ns)
t5 t1
t Us Us UA 0V
t1
t t4
t5
90%
td tr
10%
10%
tr td
90%
■Difference of the impulse response among the measurement probes Since Pulse 3a / 3b contain high frequency components, the waveform measurement should be paid attention. It can be done easily with the optional attenuator.
BNC conversion adaptor for the measurement
Measurement with 100 : 1 probe
Attenuator in No-load (Option)
Measurement with No-load attenuator
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High Frequency Surge Simulator
Parameter Output voltage(Us) Output impedance(Ri) Pulse width(td) Rise time(tr) Pulse repetition period(t1) DUT power capacity Dimension Mass
For Automotive Electronics
● Frequency sweep (10kHz-100kHz-10kHz) test possible (Option)
Transient Surge Simulator
● Compliant tests to ISO 7637-2 (2004) Standard (Pulse 3a/Pulse 3b generator)
23
ISS-7600 Series Pulse 2b / 4 Generator Electrostatic Discharge (ESD) Simulator
BP4610
● Compliant tests to ISO 7637-2 Standard (Pulse 2b / Pulse 4 generator) ● ±60V 10A DC ~ 150kHz bipolar amplifier built-in. ● Can be substitutable power source for the other pulses generations. ● Expandable to be 15A or 30A upon addition of an optional external power supply. * Requirement of 100A / 200A can be responded upon request and discussion. * Optional software shall be necessary for putting Pulse 2b / 4 out.
DC Power Supply Voltage Fluctuation Simulator
Parameter Pulse 2b UA, Us* Ri Td t12, tr, t6* Pulse 4 UB Us, Ua Ri t7, t8 ,t10 ,t11* t9 Dimension Mass
Specification 0V~60.0V ±10%±0.5V 0.1V step 0Ω~0.05Ω 0.1s, 0.2s ,0.5s ,1s ,2s ,4s ±20% 1ms ,2ms ,5ms ±50% 0V~60.0V ±10%±0.5V 0.1V step 0V~-UB ±10%±0.5V -0.1V step 0Ω~0.02Ω(at shipment) 1ms~999ms ±10% 1ms step 0.1s~99.9s ±10% 0.1s step (W)430×(H) 177×(D)550mm Approx. 26kg Power consumption 1200VA
*Each parameter can be set individually.
■Output Waveform ■pulse2b
■pulse4 Pulse4
td tr t12
UB
UA 0.9UA
Ua
0.9US US
US
High Frequency Surge Simulator
For Automotive Electronics
Transient Surge Simulator
Pulse 2b : S imulates transients from d.c. motors acting as generators after the ignition is switched off. Pulse 4 : Simulates supply voltage reduction caused by energizing the starter-motor circuits of internal combustion engines, excluding spikes associated with starting.
t
0.1UA 0V
0.1US
0V
t
t10
t7
t8
t9
t6
Pulse 5a / 5b Generator
ISS-7650
Pulse 5a : S imulation of load dump transient, occurring in the event of a discharged battery being disconnected while the alternator is generating charging current and with other loads remaining on the alternator circuit at this moment. Pulse 5b : S imulation of the above load dump transient when a Zener diode is inserted to the battery route. ● Compliant tests to ISO 7637-2 (2004) Standard (Pulse 5a/Pulse 5b generator) ● LCR circuit system adopted to realize the actual state in a vehicle accurately as well
as the Standard conformance. ● Stand-alone usage possible with 60V 30A CDN built-in. ● Suppression voltage can be set in 0.1V step with the built-in programmable circuit
(Pulse 5b). 24
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ISS-7600 Series 24V system 20V~200V(0.5V step) 1Ω~8Ω(0.5Ω step) 100ms ,200ms ,350ms ,400ms 24V system
Power consumption150VA(in stand-by) / 600VA(in charging)
Item Output cable (2m) DC input cable (2m) Coaxial cable for current monitoring DC coupling switching plug Short lead for waveform verification Interlock plug Fuse (6.3A) AC cable Instruction manual
Q'ty Each 1 pc. of red & black color one 1 pc. 1 pc. 1 pc. 1 pc. 1 pc. 2 pcs. 1 pc. 1 volume
■pulse5a
■pulse5b
90%
90% Us
Us
Uss
10%
10%
UA 0V
t tr
t
DC Power Supply Voltage Fluctuation Simulator
UA 0V
tr td
td
*1ms ~ 500ms (Ims step)
■pulse5c
(Customized waveform)
* Responded upon the particular request. If required, please contact us.
Coupling Network & System Rack
ISS-7690 / ISS-7602 Centralized CDN to put the each pulse out in one unit and the system rack to cabin the all pulses generators (ISS-7690) / System rack (ISS-7602). ●Comprehensive control of the battery, all pulses output and the generators
switching enabled with the software. ●Max. 3 power supply channels switchable (1 with the built-in DC power supply
(BP-4610) and the other 2 external power supplies terminals). ●1μs rise time realized with standard equipped DC interruption function. ●Precise Pulse 3a / 3b waveforms insured with the CDN output port. ●Visualize the current flowing into DUT with the current monitor.
Parameter DUT power capacity DC input Pulse input Interruption test Current monitor System rack
High Frequency Surge Simulator
For Automotive Electronics
■Output Waveform
Transient Surge Simulator
Specification 12V system 20V~100V(0.5V step) 0.5Ω~8Ω(0.5Ω step) 40ms, 100ms ,200ms, 350ms ,400ms 12V system 10V~40V(0.1V step) 10ms(+0, -5ms) Dependent on Pulse 5a DC60V/30A (W)488×(H)670×(D)660mm Approx. 100kg
Electrostatic Discharge (ESD) Simulator
Parameter Pulse5a Output voltage(Us) Output impedance(Ri) Pulse width(td) Pulse5b Output voltage(Uss) Rise time(tr) Pulse width(td) DUT power capacity Dimension Mass
Insure high frequency Pulse 3a / 3b waveforms which may be dulled due to the wiring length with the centralized CDN output port.
Specification 60V/50A 2 channels (Amplifier power supply & battery) *Including Pulse 2b, Pulse 4 and arbitrary waveform. Pulse1, Pulse2a/2b ,Pulse3a/3b ,Pulse4, Pulse5a, Pulse5b ≦1μs (in DC interruption), Not switched in fluctuation of the interruption Monitoring terminal (BNC)output 10mV/A(DC)150kHz (W)555 × (H)1800 × (D)790mm
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ISS-7600 Series Control software Electrostatic Discharge (ESD) Simulator
ISS -7601 Comprehensive control software for the all pulse generators. ●Comprehensive control software for the all pulse generators. ●One touch output possible even in Pulse 2b and Pulse 4 whose waveforms assembly may be troublesome.
High Frequency Surge Simulator
For Automotive Electronics
Transient Surge Simulator
●Enables to control the each pulse generator comprehensively. ●Easy setting of the test conditions with its programming function. ●Reporting function available to realize the test conditions, comments as well as the result (Preview and print-out also possible).
■Sequence setting screen
■Preview screen for printing the test result out
DC Power Supply Voltage Fluctuation Simulator
Fest Pulse /Slow Pulse Generators
ISS-7630 / ISS-7610-N1229 ISO 7673-3 2007 Standard, provides evaluation of the immunity of devices under test (DUTs) to transient transmission by coupling via lines other than supply lines. The test transient pulses simulate both fast and slow transient disturbances, such as those caused by the switching of inductive loads and relay contact bounce. Also it provides 3 kinds of the coupling methods. ISS-7630(Fast Pulse) Parameter Output voltage(Us) Output impedance(Ri) Pulse width(td) Rise time(tr) Pulse repetition period(t1) DUT power capacity Dimension Mass
Specification -20V~-350V(-1V step) 20V~350V(1V step) 50Ω 150ns±45ns 5ns±1.5ns, <3.5ns 10μs~999μs(1μs step) DC60V/30A (W)430 × (H)200 × (D)522mm Approx. 17kg Power consumption 110VA
ISS-7610-N1229(SLOW Pulse) Parameter Specification Output voltage(Us) 5~50V(0.1V step) -5~-50V(-0.1V step) Output impedance(Ri) 2Ω Pulse width(td) 50μs ±10μs Rise time(tr) 1μs Pulse repetition period(t1) 0.1~99.9s(0.1s step) DUT power capacity – Dimension (W)430 × (H)200 × (D)522mm Mass Approx. 20kg Power consumption 50VA
■Output Waveform ■Fast Pulse a U
t4
■Slow Pulse + U
t5
tr
t1 td 0 10%
90% Us
t
Us 90%
10% 0
t1
tr
td
t
U
■Fast Pulse b U
■Slow Pulse − U
tr
t1
Us 90%
10% 0
0 10%
t1 td
t4
t5
t
90% Us
t
tr
U
26
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ISS-7600 Series ■Test Setup(ISO 7637-3) Insulation support (if DUT is not to be connected to the ground in the vehicle)
Insulating supports for test harness
Power supply Peripheral
Electrostatic Discharge (ESD) Simulator
・Inductive coupling clamp (ICC) method (Only for Slow Pulse)
・Capacitive coupling clamp (CCC) method (Only for Fast Pulse)
Test pulse generator Battery
Test harness (length u 2 m)
50 coaxial cable (u 0.5 m)
Ground line Peripheral
Oscilloscope
DUT
DC power supply DUT 50 attenuator
Ground plane insulation [(50 ± 10) mm]
Length of the harness : 400±50mm
■Direct capacitor coupling (DCC) method (For Fast Pulse and Slow Pulse) Test pulse generator
Test pulse generator
DUT exerciser
DC Power Supply Voltage Fluctuation Simulator
100mm
100mm DUT exerciser
DUT
Power supply
1000 ~ 2000mm
DUT
Power supply
100mm 1000 ~ 2000mm
100mm
Ground plane
Ground plane
* DCC test setup for CANBAS.
Option Waveform Verification Set
MODEL : 06-00059A
Coupling Clamp
Set of resistors and attenuators for observing Test Pulse 1, Test Pulse 2a, Test Pulse 2b, Test Pulse 3a, Test Pulse 3b, and Test Pulse 5a from ISS-7610, BP4610, ISS-7630, and ISS-7650. Contents : 1Ω resistor, 2Ω resistor, 10Ω resistor, 50Ω resistor, 2.5Ω 40dB attenuator, and two 50Ω 20dB attenuators.
MODEL : ISS-7630-Cup
Coupling clamp for testing for lines other than supply lines. Capacitively couples 3a and 3b pulses into the lines under test. Contents: Coupling clamp, BNC Coaxial cable 0.5m, BNC coaxial cable 0.1m, 50Ω 5W terminator, Metal fasteners ●Correspondent model : ISS-7630
●Correspondent model : ISS-7610 ISS-7630 ISS-7650 BP4610 * Only resistors can be purchased.
NoLoad Waveform Verification Attenuator
MODEL : 00-00007A
Injection Probe
Attenuator for the measurement of high frequency and high voltage Test Pulse 3a/Test Pulse 3b from ISS-7630. Contents: 2.5kΩ 40dB attenuators (Pulse 3a/Pulse 3b) ●Correspondent model : ISS-7630
50Ω Load Waveform Verification Attenuator
MODEL : NIP-120-2 Clamp used for the Inductive coupling clamp (ICC) test method provided in ISO 7637-3 Standard. Calibration fixture (NIP-1CF) is also available. * The left photo is the figure including the calibration fixture.
MODEL : 00-00006A
Attenuator for the measurement of high frequency and high voltage Test Pulse 3a/Test Pulse 3b from ISS-7630. Contents: two 50Ω 20dB attenuators ●Correspondent model : ISS-7630
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High Frequency Surge Simulator
CCC (Coupling clamp)
Ground plane
For Automotive Electronics
90°±15°
Battery
90°±15°
Transient Surge Simulator
Test pulse generator
ICC (Injection probe)
27
JASO Standard Compliant Automotive Transient Surge Simulator
JSS Series Electrostatic Discharge (ESD) Simulator
Simulator to reproduce various transient surge phenomena which are generated in a vehicle and required in JASO D 001-94 General Rules of Environmental Testing Methods for Automotive Electronic Equipment established by The Society of Automotive Engineers of Japan Standard, and evaluate the immune resistibility of the equipped electronics devices against the surge. ●JASO D001-94 Rule compliant simulator ●One touch selection possible for the output surge waveform.
High Frequency Surge Simulator
For Automotive Electronics
Transient Surge Simulator
●Respond both for 12V and 24V systems.
Output Waveform A-1 Waveform τ :200ms V:20V/Div H:100ms/Div
B-1 Waveform τ :60ms V:20V/Div H:20ms/Div JSS-001 JSS-002
JSS-003
DC Power Supply Voltage Fluctuation Simulator
Specification Parameter Specification (JSS-001) Specification (JSS-002) Output voltage / Decoupling time constant / Output impedance / DC cut time Type A-1 100V/200ms/0.8Ω/− Type A-2 150V/2.5μs/0.4Ω/− Type B-1 -100V/60ms/8Ω/300ms Type B-2 -320V/2ms/80Ω/10ms Type D-1 150V/400ms/1.5Ω/− Type D-2 200V/2.5μs/0.9Ω/− Type E -400V/26ms/210Ω/120ms Repetition frequency /number of pulse 30s/1~999999 30s/1~999999 DUT power capacity Max. DC50V/10A Max. DC50V/10A Dimension (W)555×(H)1500×(D)790mm (W)555×(H)1500×(D)790mm Mass Approx. 160kg Approx. 200kg
Specification (JSS-003) 100V/200ms/0.8Ω/− 150V/2.5μs/0.4Ω/− -100V/60ms/8Ω/300ms -320V/2ms/80Ω/10ms 150V/400ms/1.5Ω/− 200V/2.5μs/0.9Ω/− -400V/26ms/210Ω/120ms 30s/1~999999 Max. DC50V/10A (W)555×(H)1800×(D)790mm Approx. 200kg
■JASO D001-94
1.Conditions of Transient Voltage Test Class Type of test 12V system Type A A-1 A-2 Type B B-1 B-2 Type C 24V system Type D D-1 D-2 Type E Type F
Vp(V) 70 110 -80 -260 110 170 -320
Test conditions τ(μs) f(Hz) 200000 – 2.5 60000 1/30 2000 As agreed between the parties concerned 400000 – 2.5 1/30 26000
R3(Ω) 0.8 0.4 8 80 1.5 0.9 210
As agreed between the parties concerned
Number of pulses 1 10
Location of transient voltage impression Power supply terminal
100 via agreement 1 10 100 via agreement
Related Terminal Power supply terminal Related Terminal
2.Constants in the Generating Circuits for Type A and Type D Transient Voltage Tests Type of test Capacitor voltage(V) ResistorR1 Type A A-1 88 To be 70 determined A-2 110 along power Type D D-1 130 supply capacity for 110 the charging D-2 170
ResistorR2(Ω) 5(100) 2(100) 0.6(200) 22(100) 5.5(100) 1.2(100)
ResistorR3(Ω) 1(100) 0.8(100) 0.4(150) 2(100) 1.5(100) 0.9(100)
Remarks
ResistorR4(Ω) 4(100) ∞ ∞ 11(100) ∞ ∞
Capacitor C(μF) 80000 110000 4.7 50000 73000 2.2
Remarks Select the either combination – Select the either combination –
1. Numbers in parenthesis are reference figures for resistor power rating. Unit: W 2 The specified values for resistors and capacitors shall be true values not designated values.
3.Constants in the Generating Circuits for Type B and Type E Transient Voltage Tests Type of test Capacitor voltage(V) ResistorR1 Type B B-1 -100 To be deter -80 mined along B-2 -260 power supply capacity for the Type E -457 -320 charging
ResistorR2(Ω) 50( 10) 20( 10) 60( 5) 27(100) 13(100)
ResistorR3(Ω) 10(10) 8(10) 80( 5) 300(10) 210(10)
Remarks
28
ResistorR4(Ω) 40(10) ∞ ∞ 700(10) ∞
Capacitor C(μF) 2400 3000 33 1000 2000
Remarks Select the either combination – Select the either combination
1. Numbers in parenthesis are reference figures for resistor power rating. Unit: W 2 The specified values for resistors and capacitors shall be true values not designated values. * See the original document for the Figures.
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E M C T e s t S y s tem s f o r A u t o m o t i v e E lect r o n i c s
FORD Standard Transient Pulse Generator
ISS-T1321
Electrostatic Discharge (ESD) Simulator
Simulator to generate Transient Pulse as required in FORD's EMC standard (EMCCS-2009) for surge test onto automotive electronic devices. The generation waveforms are Pulse A1/A2-1/A2-2/C1/C2 surges standardized as RI130 & CI220, and Waveform F fluctuation standardized as CI260.
■CI220 A1 MODE1
100V/div 100ms/div
100V/div 1ms/div
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DC Power Supply Voltage Fluctuation Simulator
Test item Output waveform Mode Required injection time *1 Max output current Output terminal RI130 A2-1 2 3 C, D 60 *2 A2-2 2 terminals(BNC terminals) 3 CI220 A1 1 120 A2-1 1 2 10 3 A2-2 2 DC LINE OUT 3 (C, D terminals are short circuited) 20 C-1 2 3 50 C-2 2 3 CI260 Waveform F DC LINE OUT - 60 10 (C, D terminals are open) *1 : Injection times are variable. *2 : Short-circuit connection with the special test fixture.
High Frequency Surge Simulator
Output waveform and Current value
For Automotive Electronics
Specification DC13.5V 10A・50A(depends on waveform selection) 50A 1~999S(Enable to memorize the last setting at most 3 months) KUP-1415-12(Produced by Potter & Brumfield) Display the relaying accumulation * Recommend the replacement after 100 hours usage. Red colored mushroom shape type. (push-lock-turn-reset type) Pulse output stop / DC output stop. AC100 V–AC240 V ±10 % 50 VA Approx. W430mm x D322mm x H200mm(Projection excluded) Approx. 12kg
Transient Surge Simulator
Basic specification Parameter DC Max Input Voltage DC Max Output Current DC Input Breaker Test Timer Switching Relay Emergency Stop Power supply Dimension Mass
ISS-T1321 ■CI220 A2-1 MODE1 Electrostatic Discharge (ESD) Simulator High Frequency Surge Simulator
For Automotive Electronics
Transient Surge Simulator
200V/div 1ms/div
200V/div 40ms/div
200V/div 100μs/div
200V/div 2μs/div
200V/div 10μs/div
200V/div 4μs/div
100V/div 20ms/div
100V/div 1ms/div
100V/div 20ms/div
100V/div 1ms/div
■CI220 A2-1 MODE2
DC Power Supply Voltage Fluctuation Simulator
■CI220 A2-1 MODE3
■CI220 A2-2 MODE2
■CI220 A2-2 MODE3
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ISS-T1321 ■CI220 C1 MODE2 Electrostatic Discharge (ESD) Simulator
100V/div 10μs/div
100V/div 400μs/div
100V/div 20μs/div
100V/div 400μs/div
100V/div 10μs/div
5V/div 1s/div
5V/div 1ms/div
■CI220 C1 MODE3
DC Power Supply Voltage Fluctuation Simulator
■CI220 C2 MODE2
■CI220 C2 MODE3
■CI260 Waveform F
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High Frequency Surge Simulator
100V/div 200μs/div
For Automotive Electronics
100V/div 4μs/div
Transient Surge Simulator
100V/div 1ms/div
31
ISS-T1321 Test Fixture for FORD standard RI130/RI150 Electrostatic Discharge (ESD) Simulator
15-N1583
Harness injection fixture to perform RI130/RI150 test required in FORD Standard EMC-CS-2009 (Enable to perform RI130 test in combination with ISS-T1321).
Connector Source wire Dimension Weight Equipped cable
High Frequency Surge Simulator
For Automotive Electronics
Transient Surge Simulator
■Basic specification N Type (Female contact) AWG 14 copper sire (with cover) W1306 × H72 × D152mm(Projection excluded) Approx. 7.5 kg Connection cable to ISS-T1321 × 2 pcs.
Test fixture outside appearance
DC Power Supply Voltage Fluctuation Simulator
Connection setup
■【Test setup】RI130 * Please go through the Standard if the more details are required. Oscilloscope
Battery
C
Transient pulse generator ISS-T1321
D
1000mm -0/+25
Wire harness (Test line) Test fixture 15-N1583
Battery or Power supply
+ −
>200mm
Decoupling network Decoupling network
DUT
Artificial load Wire harness
DUT monitor
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Ground reference plane
E M C T e s t S y s tem s f o r A u t o m o t i v e E lect r o n i c s
ISS-T1321 ■【Test setup】CI220 ・Devices with a Single Power Supply Circuit
・Devices with Two Power Supply Connections
Electrostatic Discharge (ESD) Simulator
Ground reference plane
Ground reference plane Insulation block
Insulation block Transient pulse generator ISS-T1321
Transient pulse generator ISS-T1321
DUT
DUT Test fixture
+
Test fixture
−
−
Ground reference plane Insulation block
Transient pulse generator ISS-T1321
Battery or Power supply
DUT
+
Test fixture −
High Frequency Surge Simulator
For Automotive Electronics
・Devices with Input Circuit
Transient Surge Simulator
Battery or Power supply
Battery + or Power supply
DC Power Supply Voltage Fluctuation Simulator
200mm
* Please go through the Standard if the more details are required.
FORD Standard CI250 Transformer Unit
06-N1588
Ground offset transformer to perform CI250 test as required in FORD Standard (EMC-CS-2009)
■Basic specification Frequency Characteristics Input Signal Output Current Coupling Ratio Dimension
30Hz~250kHz 200W max DC50A max 4 : 1 (Input : Output) Approx.W430 mm×D322 mm×H200 mm(Projection excluded)
Outside appearance SG-7040 Signal generator
Amplifier
Transformer unit
Function generator
Measurement equipment (Oscilloscope, etc.)
PC
DUT
Closed loop : NETS software Damped oscillatory wave : SG-7040 software
Generators or measurement systems correspondent to the other standards shall be responded upon request.
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33
Individual Standards Compliant Automotive Transient Surge Simulators
TDS/SG/ISS Series
Pulse generator for High-repeating pulses, Giant pulses, and Field Decay pulses Electrostatic Discharge (ESD) Simulator
TDS-111A
Reproduces transient voltage surge phenomena generated in a vehicle and evaluates the immune resistibility of DUT against the surge. The output waveforms are five as high-repeating pulse, giant pulse, field decay pulse, trapezoidal waveform and high-repeating pulse + giant pulse.
High Frequency Surge Simulator
For Automotive Electronics
Transient Surge Simulator
Fig.3 MODE-3
DC Power Supply Voltage Fluctuation Simulator
Fig.4 MODE-3A
Induction Noise Resistance and Floating Ground Test Simulator
SG-N186 Series
Reproduces states which the onboard actual load noise is induced from the harness and GND terminal is floated from the earth (Floating earth), and evaluates the immune resistibility of DUT against the phenomena. * The onboard load and induction way shall be proposed upon request.
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E M C T e s t S y s tem s f o r A u t o m o t i v e E lect r o n i c s
TDS/SG/ISS Series Ignition Pulse Testing Simulator Electrostatic Discharge (ESD) Simulator
SG-N752B
Evaluates the immune resistibility against pulse which is induced by the ignition coil in a vehicle (The generator is necessary in addition).
Waveform description Battery Damp Surge Battery Damp Surge Ignition OFF Surge Ignition OFF Surge Battery Damp Surge Battery Damp Surge Battery Damp Surge Battery Damp Surge Induced load surge Induced load surge Induced load surge
Pulse type A-1 A-2 B-1 B-2 AP-1 (A method) AP-2 (A method) AP-1 (B method) AP-2 (B method) C-8 C-50 C-300
Vo(V) 60 60 -80 -300 36 34 36 34 300 300 300
C(μF) 15000 15000 1000 33 0.4 0.4 15000 15000 1 33 33
R1(Ω) 18 11 20 100 160 80 13 13 500 30 100
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R2(Ω) 0.66 0.8 20 75 350 270 0.4 0.4 450 200 750
Number of surges 10 10 1000 1000 10 10 160 80 1000 1000 1000
DC Power Supply Voltage Fluctuation Simulator
＜Generator circuit examples＞
High Frequency Surge Simulator
For Automotive Electronics
Simulator for transient voltage surge which is generated in a vehicle and verify the malfunction possibility of DUT against the surge. Enables to conduct the tests as battery damp surge, ignition OFF surge, induced load surge, etc.
Transient Surge Simulator
Low Frequency Surge Simulators Cycle 1 time / 30 sec. 1 time / 30sec. 1 time / 3sec. 1 time / 3sec. 1 time / 30sec. 1 time / 30sec. 10 10 1 time / 3sec. 1 time / 3sec. 1 time / 3sec.
35
High Frequency Surge Test (Impulse Waveform)
INS-4020 / 4040 / AX2 Series Electrostatic Discharge (ESD) Simulator
Simulator for reproducing transient surge which may be generated at the spark ignition and ark discharge which may be generated from contact of the switching devices or electric motors, and evaluating the immune resistibility of DUT against the phenomena. ●Lightened the wiring troublesome with adoption of the floating circuit for the
noise generation. ●Easy switching Common Mode or Normal Mode. ●Arbitrary setting for the output voltage and repetition cycle realized. ●Programmable tests available with the standard attached software.
High Frequency Surge Simulator
For Automotive Electronics
Transient Surge Simulator
●Auto-switching for the pulse width. INS-4020/4040
INS-AX2
INS-4020/4040 Specification
DC Power Supply Voltage Fluctuation Simulator
Parameter Square wave Pulse width Output voltage Polarity Rise-up time Output impedance Pulse repetition mode VARIABLE MANUAL LINE PHASE EXT TRIG Memory capacity EUT power capacity Power supply / Power consumption Operating temperature / humidity range Dimension / Mass High voltage coaxial connector
INS-4020 INS-4040 50, 100, 200, 250, 400ns±10% combination thereof, maximum width 1μs, or 10ns±3ns (the shortest connection) 0.01~2.00kV±10% (0.0.4kV for <0.1kV) 10V step 0.01~4.00kV±10% (0.0.4kV for <0.1kV) 10V step Positive and negative ≦1ns 50Ω system (53.5Ω) 10ms~999ms±10% (1ms step) Sweep available 16ms~999ms±10% (1ms step) Sweep available One shot along LINE PHASE setting, Single output without line input 50Hz / 60Hz Injection Phase angle 0~360° ±10 DEG (1 DEG step) Sweep available ●EXT TRIG mode ●EXT TRIB mode Operation cycle : ≧10ms Pulse width : ≧1ms Operation cycle : ≧16ms Pulse width ; ≧1ms Input level : TTL / Open collector negative logic Input level : TTL / Open collector negative logic 5 tests AC240V / DC60V 16A AC100~240V 50Hz / 60Hz / 140VA 15~35℃ / 25~75% (W) 430 X (H) 249 X (D) 420mm / Approx. 19kg NMHV Noiseken custom
Accessory Item Model number Pulse width setting cable 30m 02-00013A SG setting short plug 02-00106A Outlet panel 18-00061B Power supply cable Instruction manual
Q’ty 6 pcs. 1 pc. 1 pc. 1 pc. 1 volume
INS-AX2-Series Specification Parameter Output voltage Polarity Pulse Pulse width Rise-up time Plorarity Output impedance Pulse repetion mode LINE PHASE VARIABLE 1 SHOT TRIG EUT power capacity Power supply / Power consumption Operating temperature / humidity range Dimension Mass High voltage coaxial connector
Specification INS-AX2-220 / 250 : 0.01~2.00kV±10% (±0.04kV for <0.1kV) INS-AX2-420 / 450 : 0.01~4.00kV±10% (±0.04kV for <0.1kV) Positive and negative 50, 100, 200,400, 500, 800, 1000ns±10% 10ns±3ns 1ns±30% (220T / 420T / 250T / 250TH / 450T / 250TH) ≦1ns ≦40ns (220T / 420T / 250T / 250TH / 450T / 250TH) Positive and negative 50Ω system (53.5Ω) Injection angle 0~360°±10% EUT power supply : Operatable at AC≧90V 50 / 60Hz±10% 10ms~999ms±10% (220 / 250) 16ms~999ms±10% (420 / 450) Single output whenever pushing 1 SHOT switch Synchronized output with set phase angle in PHSE mode Single phase AC240V / DC65V, 20A (220 / 420) 3-phase AC500V / DC250V, 50A (250H / 250TH / 450H / 450TH) AC50 / 60Hz±10% AC100~240V±10% 50 / 60Hz±10% / 110VA 15~35℃ / 25~75% (W) 430 X (H) 350 X (D) 470mm (Projection excluded) INS-AX2-220 / 420 : Approx. 30kg INS-AX2-250 / 450 : Approx. 40kg NMHV
Note
Square wave Triangular wave half-value Square wave Triangular wave
Noiseken custom
Accessory Item Outlet panel (18-00067A)(for single phase terminal) Outlet panel (18-00068A)(for 3-phase terminal) Outlet panel (18-00074A)(for 3-phase terminal) Power supply cable Instruction manual for main unit Instruction manual for software Software Optical conversion adaptor AC adaptor for optical conversion adaptor Optical cable (5m) D-sub conversion connector (RS23C) Bag for accessories
36
Q’ty 1 pc. 1 pc. 1 pc. 1 pc. Each. 1 volume 1 pc. 1 pc. 1 pc. 1 pc. 1 pc. 1 pc.
Note AC240V/DC65V 20A Max(220/220T/420/420T) AC300V/DC65V 50A Max(250/250T/450/450T) AC240V/DC65V 20A Max(250H/250TH/450H/450TH)
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E M C T e s t S y s tem s f o r A u t o m o t i v e E lect r o n i c s
INS-4020 / 4040 / AX2 Series ■Inside Circuit Coaxial cable 50 system Mercury relay
Injection part (to EUT) C1 C2
Vr
E
Electrostatic Discharge (ESD) Simulator
R1
Vp
R2 R3
V
R4
L1
L2
Power supply input
DC Power Supply Voltage Fluctuation Simulator
<Impulse waveform at rise-up>
<Entire waveform>
■Test Setup PULSE OUT
Impulse noise simulator Power supply for the simulator
Ground cable
Ground plane Insulation sheet
Capacitive coupling clamp (CCC) method Terminal resistance 59.9
PULSE OUT
Coupling adaptor
PULSE OUT
Battery Using CA-805B
Using 95242-1
ECU (Car navigation, etc.)
PULSE OUT
Wooden table
PULSE OUT
Using CA-803A
Using CA-806A
High Frequency Surge Simulator
For Automotive Electronics
■Output Waveform
Transient Surge Simulator
C3 C4
Pulse generator
Test Method using Impulse Noise Simulator ①Lay a ground plane and insulation sheet under main unit and DUT, and ground them for securing ②Open coupling adaptor CA-805B (Option) and clamp interface cable with the adaptor. Connect connector of the adaptor to PULSE OUT of main unit. Connect the one another connector of the adaptor to 50Ω TERM IN of main unit. In case for coupling adaptors CA-803A, CA-806 or 95242-1 (Options), connect PULSE OUT of main unit and connectors of the adaptors ③Connect power supply cable of DUT to arbitrary power source since no high voltage pulse is injected in this test ④Connect SG terminal and FG terminal of DUT to ground plane
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37
High Frequency Surge Test (Fast Transient Burst Waveform)
FNS-AX3 A16B Electrostatic Discharge (ESD) Simulator
Reproduces high speed repetitive arc noise which may be generated in inductive load interruption, relay contact or bounce and evaluates the immune resistibility of DUT against the noise. This is vital equipment for the evaluation in the vehicle tests of electric vehicles and plug-in vehicles. ●IEC 61000-4-4 Ed.2 compliant test ●Excellent visibility with adoption of color touch panel ●Versatile test patterns realized with functions of pulse continuous output / Frequency
High Frequency Surge Simulator
For Automotive Electronics
Transient Surge Simulator
●Easy and simple setting for the sequential tests with manual / programmable functions.
modulation / polarity reverse. ●Customizing for the pulse continuous output function 50kHz (Max. 500V) possible.
Specification
DC Power Supply Voltage Fluctuation Simulator
Parameter Specification Output voltage 200~4800V Polarity Positive and negative Output impedance 50Ω Coupling mode Common mode Coupling capacitor / 33nF/ 10nF DC blocking caapcitor Pulse frequency * 0.1kHz~2MHz Pulse waveform (at 50Ωload) * Rise-up time 5ns±30% Pulse width 50ns±30% Pulse waveform (at 1kΩ load) * Rise-up time 5ns±30% Pulse width 35ns~150ns Burst duration 1~1000 pulses (lmited depending on conditons) Possible to set by time Burst period 10ms~1000ms 10ms step Continuous output function Max. 10kHz (0.2~1kV)
Parameter Specification Timer 1s~99h59m59s Max. 10 min. when the pulse is continuous and the polarity is switched Opeation mode MANUAL / IEC LEVEL / SEQUENCE Frequency modulation Modulate pulse frequency between 0~-10% of setting External trigger TTL Down edge, minimum trigger interval acceptable 10ms~ Line synchronization Asynchronized or synchronized with EUT(0~359° 1°step) EUT power capacity A16B : Single phase 3 lines AC85~240V 16A 50/60Hz DC 125V 16A Indicator / Operation panel Color 5.7 inch touch panel LCD Operating temperture / 15~35℃ / 25~75% RH (without dew) humidity range Power supply AC100~240V 50/60Hz 120VA Dimension (W) 320x(D)352x (H) 400mm Mass Approx.14kg (A16 Single phase) Approx. 19kg (B50 3-phase) *Guaranteed accuracy range of waveform is 5~100kHz
*1 Polarity reverse function
*2 Pulse continuous output / Frequency modulation function
Enables to switch for putting the positive pulse and negative one out per the one burst so as to enrich the test. 1 burst
Functioning max. 10 minutes continuous pulse and frequency modulation (generate "shaking" in the frequency).which can be effective to reproduce the malfunction in the field.
The positive and negative put out by turns per 1 burst
Generates the continuous pulse from the test start (Max. 10 minutes).
Burst cycle
Accessory Item SG cable Power supply cable Instruction manual
38
Q’ty 1 pc. 1 pc. 1 volume
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Modulates the frequency in the pulse. 10% reduction of the set frequency at the lowest point.
E M C T e s t S y s tem s f o r A u t o m o t i v e E lect r o n i c s
FNS-AX3 A16B ■Inside Circuit Rm
Cd
Out put
Electrostatic Discharge (ESD) Simulator
Rc
50 Coaxial output U
Cc
Rs
■Output Waveform
■Test Setup
<Entire waveform>
DC Power Supply Voltage Fluctuation Simulator
<Pulse waveform at rise-up>
<Burst waveforms>
Fast Transient / Burst Simulator (FNS-AX3)
Battery
Power supply for the simulator 0.5m Peripheral Ground plane
Insulating block (Spacer for DUT)
DUT
10cm Insulating block (Spacer for DUT)
10cm
Coupling adaptor (CA-805B)
PULSE OUT PULSE OUT
PULSE OUT
PULSE OUT
Using CA-803A
Using CA-806A
Using 95242-1
Using FNS-CDN-N1303 * Kinds of capacitive couplings shall be responded upon request.
Test Method using Fast Transient / Burst Simulator ①Place the simulator onto the ground place which is connected to the protective earth and connect SG terminal on the front panel to the ground plane. ②Connect power cable (Standard accessory) to AC IN on the back of the simulator. ③Place coupling adaptor CA-805B (Option) onto the ground place and connect G terminal on side connector part of the clamp to the ground plane. ④Connect PULSE OUT connector on the front of the simulator to connector of the adaptor. (Fully pay attention to that any high voltage must not be put out during the connection) ⑤Thread cable to be tested through the adaptor. ⑥Set the test conditions like the coupling voltage, etc on the touch-panel on the front of the simulator and start the test.
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High Frequency Surge Simulator
For Automotive Electronics
Rs Impulse duration shaping resistor Rm Impedance matching resistor Cd DC. blocking capacitor
Transient Surge Simulator
U High-voltage source Rc Charging resistor Cc Energy storage capacitor
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High Frequency Surge Test (Burst Waveform)
SWCS-931SD Electrostatic Discharge (ESD) Simulator
Simulator to reproduce damped oscillatory wave which is gradual damping noise and evaluate the immune resistibility of DUT against the noise. More high reliability and high accuracy have been realized comparing to the previous model with adaption of the semiconductor switch. ● High accuracy realized with adaption of the semiconductor switch. ● Variable from 0.4kHz to 400Hz as the repetition frequency
High Frequency Surge Simulator
For Automotive Electronics
Transient Surge Simulator
● Easy to switch the coupling capacitor.
Specification
DC Power Supply Voltage Fluctuation Simulator
Parameter Output waveform Output voltage Polarity Oscillatory frequency Time to half-value peak Output impedance Repetition cycle Injection time Coupling capacitor EUT power capacity Power supply Dimension Mass
Accessory Specification Damped oscillatory wave 100V~1500V Positive (1st wave) or negative (short bar switching) 1.5MHz±0.2MHz 10μs±20% (0.1kV~1.0kV) 10μs±40% (1.0kV~1.5kV) 50~200Ω (10Ω pitch set possible) 0.4~400Hz (3-stage switching, continuously variable) 1s~10min. or continuous 100pF / 470pF – AC100~240V 50 / 60Hz (W) 430x(H)200x (D) 400mm Approx. 7kg
Item Bag for accessories Instruction manual Power cable Short bar
■Output Waveform
■Inside Circuit Charging resistance
Surge generator switch
Q’ty 1 pc. 1 volume 1 pc. 1 pc.
Output impedance switching
Coupling capacitor switching
DC preventing capacitor HOT+
High voltage power source Energy accumulating capacitor
Inductance for resonance
SG
Surge output terminal
HOT-
■Test Setup
Pulse generator
Battery
Capacitor insertion DC power source DUT
Line coil L Insulator [(50±10)mm]
Test procedure example used the damped oscillatory wave simulator ① Place the main simulator unit (hereinafter referred to as Main unit) onto the outside of the ground reference plane. ② Connect the standard attached power supply cable to AC in on the backside of Main unit. ③ Connect the connection cables for DUT to HOT terminal and ground terminal on Main unit (insert a capacitor to HOT side), and do the other side of the cables to the testing harnesses. * The connection cables to be prepared by the users. ④ Set the parameters on the controller on the front panel of Main unit and start the test. 40
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E M C T e s t S y s tem s f o r A u t o m o t i v e E lect r o n i c s
Option Coupling Adaptor
MODEL : CA-805B (Capacitive coupling)
Coupling Adaptor
Current Probe
●Correspondent model : INS-4020 INS-4040 INS-AX2 Series FNS-AX3 Series
MODEL : 95242-1
Coupling Adaptor
Parameter Frequency range Max. input power Max. input current
MODEL : CA-803A
Enable for testing characteristics against the noise only with clamping communication cables of electronics equipments in combination with INS Series. ○Enable to inject the noise without cutting signal, DC, AC, GND, etc. ○Enable to test the noise resistibility of electronics equipments separated individually. ○Enable to clamp bundle of signal lines whose maximum diameter is 15mm
Specification 10MHz~400MHz 100W 25A
●Correspondent model : INS-4020 INS-4040 INS-AX2 Series FNS-AX3 Series
Parameter Input voltage Input pulse width Coupling ratio Dimension Mass
Specification 2000V MAX 50~1000ns 1/20±10% of input voltage (W)160 × (H)60 × (D)35mm Approx 400g
●Correspondent model : INS-4020 INS-4040 INS-AX2 Series FNS-AX3 Series
<Quick Spec. View of Clamps> Model Coupling method CA-805B Capacitive (Electrostatic) CA-803A Inductive CA-806 Inductive 95242-1 Inductive
Input voltage (Power) ±4000V ±2000V ±2000V 100W
Coupling ratio 1:1 20:1 10:1 –
Inside diameter 26mm 15mm 27mm 40mm
Connector NMHV NMHV NMHV N
* Additional conversion connector may be necessary depending on DUT to be tested.
EMS Probe Kit
MODEL : H2-B
Noise Injection Probe
BS02
BS04DB BS05DB
ES02 ES00
MODEL : 01-00034A
○Enable to test the noise resistibility in a board level since the direct injection to LSI pin by pin is possible ○Possible for the noise injection up to 500V utilizing noise simulator on hand. ○Possible to exchange the coupling capacitor (Option)
○Arbitrary noise injection to where it is desired on PCB or harness. ○Enable to detect point which the noise resistibility is weak per electric field and magnetic field with the probes differentiation. ○Varied probes are ready. Each 3 pieces of different figure and size are contained for electric field and magnetic field. ○Enable to pinpoint where the noise resistibility is weak since the injection can be done in such small range several mm. ○Enable to detect point where the noise resistibility is weak in particular frequency in combination with a signal generator ○Available to equip with noise simulator already on hand.
[Option] Coupling capacitors: 06-00039A : 220pF 06-00040A : 330pF 06-00041A : 3pF 06-00042A : 500pF * 03-00034A. does not contain the coupling capacitors Coaxial cable
ES05D
Coupling capacitor
Discharge tip
Noise simulator
Ground clip
●Correspondent model : INS-4020 INS-4040 INS-AX2 Series FNS-AX3 Series
●Correspondent model : INS-4020 INS-4040 INS-AX2 Series FNS-AX3 Series
Coupling Fixture for High Frequency Surge Test Fixture to couple noise to harness in combination with Fast Transient Burst simulator Voltage Damped Oscillatory wave simulator, Impulse Noise simulator, etc. The coupling capacities are lined up variously. Please contact us for the details.
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DC Power Supply Voltage Fluctuation Simulator
Produced by ETS LINDGREN Enable for testing characteristics against the noise only with clamping communication cables of electronics equipments in combination with INS Series.
High Frequency Surge Simulator
●Correspondent model : INS-4020 INS-4040 INS-AX2 Series FNS-AX3 Series
Parameter Specification Magnetic field coupling noise injection clamp Structure Input voltage 2000V Max. Input pulse width 50~1000ns Coupling ratio 1/10±10% of input voltage Termination resistance 50Ω system built-in Max. diameter of ground cable 27mm (W) 89 X (H) 64 X (D) 120mm / Approx 1000g Dimension / Mass
For Automotive Electronics
Specification 4000V Max 50~1000ns (W) 350 X (H) 120 X (D) 130mm / Approx 3kg -5~55℃ 26mm
Enable for testing characteristics against the noise only with clamping communication cables of electronics equipments in combination with INS Series. ○Enable to inject the noise without cutting signal, DC, AC, GND, etc. ○Enable to test the noise resistibility of electronics equipments separated individually. ○Termination resistance built-in.
Transient Surge Simulator
Parameter Input voltage Input pulse width Dimension / Mass Storage temperture range Inside diameter of the clamp
MODEL : 15-00007A (CA-806 / Magnetic field coupling) Electrostatic Discharge (ESD) Simulator
Enable for testing characteristics against the noise only with clamping communication cables of electronics equipments in combination with INS Series. ○Enable to inject the noise without cutting signal, DC, AC, GND, etc. ○Enable to test the noise resistibility of electronics equipments separated individually. ○Realize to test the noise resistibility effectively since the injection can be directly to signal lines. ○Enable to clamp bundle of signal lines whose maximum diameter is 26mm
DC Power Supply Voltage Fluctuation Simulators
SG-7040 System Electrostatic Discharge (ESD) Simulator
Simulator to reproduce power supply voltage fluctuation to electronics devices in a vehicle and evaluate the immune resistibility against the fluctuation. Max. 4 channels not only +B connection but also ACC, IG (and IG2), etc. can be synchronized for the reproduction. ● ISO 16750 Standard compliant test (Possible to respond to private standards of the
manufacturers). operation circuits built in the each channel.
High Frequency Surge Simulator
For Automotive Electronics
Transient Surge Simulator
● High resolution and high accuracy for the waveforms output realized with waveforms ● Easy and precise reproduction of the fluctuation phenomena not only in the Standard but
also arbitrarily enabled with the software control (USB). ● Insures less than 1μs for the synchronizing variation among the channels. ● Enables to put out the waveform data (CSV) which is measured with an oscilloscope in
a real vehicle. ● Automated testing operation can be customized for reducing the man-hour. *Please contact us for the specification details.
DC Power Supply Voltage Fluctuation Simulator
Specification Multi-sequential Oscillator
System Configuration Example
USB
Bipolar Power Source
(User Provided)
+B
1. Multi-sequential Oscillator
ACC
EUT PC
The system is primarily comprised of the following three elements: multisequential oscillator, bipolar power source(s), and arbitrary waveform creation software. Appropriate bipolar power sources shall be selected and the multi-sequential oscillator shall be configured according to test requirements. ・Modular construction for a maximum of four channels ・ Arbitrary waveform creation (DC, ramp wave, sine wave, exponential wave, frequency modulation, amplitude modulation) ・Waveform sequence creation
IG1
2. Arbitrary Waveform Creation Software
IG2
The arbitrary waveform creation software easily creates complicated waveforms with repeated voltage and time ramping with its superb GUI. 3. Bipolar Power Source High-speed bipolar power source is selected according to the DUT power rating.
Software
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E M C T e s t S y s tem s f o r A u t o m o t i v e E lect r o n i c s
SG-7040 System Multi-Sequential Oscillator SG-7040 Electrostatic Discharge (ESD) Simulator
Oscillator Specification
90%
90%
＋
● Disconnects DC supply circuits ● Open and Sink Modes ● Rise and fall time < 1µs ● Caontrollable from SG-7040 ● Sink currents up to -30V
10%
10%
1µs or less
1µs or less
−
● DC50A
Specification Parameter Output voltage Steady-state current Short mode Cut off mode Cut time Rise / Fall time Dimension / Mass
Accessory Specification 0 ~ DC60V Max. 50A Open / Short (Current intake) Only + / Only - / Both polarity Open : Input terminal or trigger switch Short : Set at short duration or set at 2-9999μs ≦1μs (10%-90% short mode output open at DC12V) W430×D400×H200mm/Approx. 10kg.
Item Coaxial cable (BNC-BNC/2m) Output cable (1m) Crimping terminal (M4) Crimping terminal (M8) Fuse (2A) AC cable Instruction manuals Bag for accessories
Q'ty 1 pc. 1 pc. 4 pcs. 4 pcs. 2 pcs. 1 pc. 1 volume 1 pc.
* In case the units are cabined in the rack, AC cable shall be connected inside of the rack.
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DC Power Supply Voltage Fluctuation Simulator
Optional equipment for the SG-7040 Series to carry out supply interruption test with <1uS rise/ fall time requirement.
High Frequency Surge Simulator
MODEL : SG‐7044
For Automotive Electronics
DC Cut Module
Accessory Item Q'ty Coaxial cable (BNC-BNC/2m) For number of channel Output cable (1m) For number of channel Crimping terminal (M4) For number of channel × 2 pcs. Crimping terminal (M6) For number of channel × 2 pcs. Crimping terminal (M8) For number of channel × 2 pcs. Fuse (3.15A) 1 pc. Application software 1 pc. AC cable 1 pc. USB cable 1 pc. Instruction manuals (for main unit and software operation) Each 1 volume Bag for accessories 1 pc.
Transient Surge Simulator
Parameter Specifications / Functions Channel Number 1ch ~ 4ch Oscilloscope Trigger Output BNC Connector 0-5V Set the desired point as the trigger point with the waveform creation software and monitor waveform generation with the external trigger function of the oscilloscope. Waveform Generator Method Sampling waveform output based on partial waveform memory and DSP circuit output CSV data Output Voltage 0.00 ~ ±6.00V Output Current 5mA Max. Output Impedance 50Ω Setting Resolution 0.01V Output Resolution 1.221mV Offset Voltage ±6.0V Frequency Response 150kHz Max. (±6.00V Amplitude Sine Wave) Characteristics 150kHz Max. (±6.00V Square Sine Wave) Frequency Precision ±20ns + 50ppm (over the entire frequency rang) Waveform Rise / Fall Time Less than 100ns (0±1.00V Swing) Slew Rate 20V / µs Synchronization accuracy Adjustable at a step of 0.1uS up to 10uS, to compensate differences in response time of the amplifiers connected. Synchronization with <0.1uS accuracy at the outputs of the bipolar power amplifiers connected. Calibration Output 1kHz 1V (Test Use) PC Interface USB 1.1 Operating Temperature 25℃ ±10℃ Operating Humidity 20 ~ 90% RH Drive Power Source Local AC supply voltage ±10% 50/60Hz 15VA External Dimensions (W) 430 × (D) 400 × (H) 200mm (Approx.) Weight Approx. 10kg
SG-7040 System Sweep Setting Function Electrostatic Discharge (ESD) Simulator
Easily and reliably creates a loop waveform using the sweep function detailed at left for a long test duration requiring varying T (times) and V (voltages).
Transient Surge Simulator
Ut(ε) = Step
T(ε) = Start Te(ε) = Stop
High Frequency Surge Simulator
For Automotive Electronics
N LP
= Loop Number = Loop Setting
Delay Set Function Multi-sequential Oscillator
DC Power Supply Voltage Fluctuation Simulator
Bipolar Power Source
Emergence of Synchronization Lag
Compensation for Synchronization Lag
In multichannel tests it is important to ensure each individual channel is precisely synchronized. This system guarantees a synchronization delay of 1µs or less by compensating for output timing differences from the power amplifiers being connected, whereas other systems are not equipped with similar capability, which often leads to a erroneous test.
CSV Waveform EXCEL Operation Example Imports non-standard test waveforms such as waveforms data collected in vehicle environments as CSV files, and generates these waveforms from the oscillator. Not available thus far with existing conventional equipment due to the limited memory capacity of the oscillator, the SG-7040 with 512k words memory is a perfect solution to accurately perform complex voltage variations, fluctuations, dips and dropouts.
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SG-7040 System Automated Simulations
USB
■Example 1: CAN Communication Control CAN is one of the most widely adopted system bus in automotive technology. Automated testing can be done by reading CAN communication protocols into the software and defining malfunction of the DUT.
SIC OUT
Multi-sequential Oscillator
Power Amp
EUT
IG1
SIC IN
Power Source
CAN Bus Query
Response
PC (user-supplied)
MULTI MATER RS-232
■Example 2: “Dark Current” Measurement Some automobile manufacturers implement “Dark Current” measurements. This system allows dark current measurements in conjunction with voltage fluctuation simulations.
SG-7040 Multi-sequential Oscillator CH1
CH2
CH3
CH4
USB
User Device
USB HUB
CH1 Power Amp
+B
CH2 Power Amp
ACC
CH3 Power Amp
IG1
ECU
USB Output Waveform Information / Test Start Signal
I/F BOX
ECU Operation Checking Device Pass/Fail Judgment Signal
PC
User SG-7040
USB
Checking Device
SIC OUT
DUT (Sensor)
Multi-sequential Oscillator
Power Amp
IG1
SIC IN
Automated testing by incorporating Pass/Fail judgment circuit with received signals from the DUT such as voltage, current, and frequency.
IG Power Source
I/FBOX
USB
■Example 3: Check Device
Pass/Fail Judgment Circuit
OUT Sensor Output
I/O I/F Board
PC (User-supplied)
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DC Power Supply Voltage Fluctuation Simulator
Multi-meter (current measurement)
High Frequency Surge Simulator
For Automotive Electronics
USB
Transient Surge Simulator
CAN Analyzer, user-supplied
Electrostatic Discharge (ESD) Simulator
User SG-7040
SG-7040 System Regarding the Bipolar Power Source Electrostatic Discharge (ESD) Simulator
Points to be considered for bipolar power source for automotive test applications
High Frequency Surge Simulator
For Automotive Electronics
Transient Surge Simulator
1. Amplifier gain linearity
A stable output voltage required over a wide range in response to the input signal
2. Capacitive loading capability with electrolytic capacitor resembling actual loads
Minimum distorted waveforms for various loads
3. Existence of oscillations with a capacitor connected
Large oscillation may damage the DUT
4. Low output impedance
Needs to resemble an extremely low impedance of actual automotive battery
In order to meet the above requirements, NoiseKen recommends NF Corporation’ s bipolar power sources ■ AS-161 Series line-up
DC Power Supply Voltage Fluctuation Simulator
Model Output voltage As-161-30/60 As-161-60/60 -15V~+60V As-161-120/60 As-161-60/30 As-161-120/30 -10V~+30V As-161-240/30
Output Current peak current DC ±30A 15A ±60A 30A ±120A 60A ±60A 30A ±120A 60A ±240A 120A
Frequency Characteristics DC~150kHz DC~100kHz DC~150kHz DC~100kHz
Competitive Comparison 1: Broadband Gain Characteristics ■NF Corporation Model: As-161 Broadband Gain Characteristics
(under no load conditions)
Gain Characteristics
■Company A: Broadband Band Gain Characteristics
(under no load conditions)
Gain Characteristics
Gain characteristics stable to 100kHz A slight deviation of 1~2dB up to 200kHz only
-2dB
-3dB
-2dB
4.5dB
There is variation in 10kHz ~ 20kHz range Gain variation of 2.5dB is evident up to 100kHz and variation of 3.5dB up to 200kHz.
Phase Characteristics
Phase Characteristics
200kHz 100kHz
300kHz
Obtaining gain linearity within the guaranteed frequencies prevents possible malfunctions other than from the intended simulations
Competitive Comparison 2: Impedance Characteristics ■NF Corporation Model: As-161 Impedance Characteristics Under 1 Ω value over a range beyond the 150kHz specifications
■Company A: Impedance Characteristics Characteristics of 1 Ω or less are only achievable at 3kHz or less.
1
1
170m /150kHz
1.25m
5m
A bipolar power amplifier with value close to the battery's impedance characteristics (≒0Ω) performs testing to best resemble vehicles.
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High-Frequency-Contact and Near-Field Electromagnetic Immunity Test System
antennas can be proposed on request ● Efficient antennas figures as per the frequency adopted ● Antennas for the other frequency also possible on request
DC Power Supply Voltage Fluctuation Simulator
Specification Parameter Frequency (MHz) Max. Input power Recommended test environment
Specification (Example 1) Specification (Example 2) 145, 223, 430, 455, 835,900, 430, 835, 900, 940, 1280, 940, 1270, 1450, 1750, 1900 1440, 1750, 1880 30W Anechoic chamber or shielded room
Total solution not only the antennas but also including SG and amplifier can be offered Adopt efficient figured antenna
Test Setup Example Near-field electromagnetic field immunity test antenna Broad band power amplifier
Signal generator
Power meter Free arm probe stand
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Antenna mount
High Frequency Surge Simulator
For Automotive Electronics
● The total solution including signal generator, amplifier, etc. as well as the
Transient Surge Simulator
● Antennas set got along with ISO11452-9 Standard
Electrostatic Discharge (ESD) Simulator
Not only electric field noise in far-field that has been usually concerned but the one in near-field have been one of the big issue to be worked out recently, in the modern age illegal wireless radio and mobile technology of electronics equipments are evolving. As the countermeasure, reproduce such strong electric field with near-field electromagnetic immunity antennas which are varied per frequency and evaluate the immunity resistibility of the electronics equipments or devices against the noise.
E-filed probe
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ESD Simulator
ESS-S3011 & GT-30R Smart model equipped high function & extendibility EMC test equipment to evaluate the resistibility of electronic equipments when energy charged on a human body or object is charged to the electronic equipments. This can be available for evaluating malfunctions or functions declines of electronic equipments which are driven by AC/DC against the ESD. Programmable simulator to ease some complicated tests. The output voltage is up to 30kV and performable IEC61000-4-2 & ISO 10605 Standardscompliant tests. ● “3 pre-checking function” to make sure the more confirmable test ● “CR constant indicator” to make sure the correct unit attachment ● One-touch exchange of gun head and CR unit realized ● “Ten-key & Rotary knob” to ease the setting. ● “Infra-red Remote Controller” to realize the setting remotely from the gen-
*Probe stand for the discharge gun is option.
erator (Standard attached). ● “Discharge Detecting Function” to realize the air-discharge confirmation. ● “Lightest discharge gun in the market” to lighten the continuous operation (Excluding the cable and connector) ● “White LED Irradiator” to facilitate the visualization of the discharging areas. ● “ Control Software” to enable the test result reporting and control with PC. * The software is scheduled to be downloaded freely from our web-site (The connection cable is necessary in addition). * C (Capacitor) and R (Resistor) for the discharge gun is one-body unit. * ISO 10605 compliant test can be realized with the optional parts in addition.
● More insurable test realized ! “3 pre-checking function” built-in
Fast Transient Burst Simulator Lightning Surge Simulator Voltage Dip & Swell Simulator
For Plug-in Charge & Feed Stations (IEC 61851-21/22 Standards)
Electrostatic Discharge (ESD) Simulator
Feature
[Check 1] Check high voltage output Confirm error to the set value. [Check 2] Check withstanding voltage Confirm whether withstanding voltage is normal or defective The output and defectiveness are checked upon insertion of the discharge gun to the attached gun holder.
[Check 3] Check discharge relay operation Confirm whether the relay is exhausted or still available. Confirmable by touch of the discharge gun to the check terminal on the generator and discharge.
Photo of the operation
● “CR constant indicator” to make sure the correct unit attachment.
Whether the gun head corresponds to IEC or ISO ?
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What values are the charge capacitor and discharge resistor ?
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Indicated on the display of the generator
E M C T e s t S y s tem s f o r A u t o m o t i v e E lect r o n i c s
ESS-S3011 & GT-30R ● More light and user-friendly discharge gun materialized The discharge gun has been renewed completely to materialize much more lightning and best gravity balance. Human load in the operation can be remarkably reduced comparing to the previous model. Please realize it on-hand actually. Also, really discharge or not can be visualized with LED light on the body in this new discharge gun although the previous one has to be confirmed only with human eyes. In addition, various functions are added like one-touch exchange of CR unit, LED irradiator to shine the discharging points, etc.
One-touch exchangeable CR unit
LED irradiator to visualize the discharge (Change the color from red to green upon the discharge)
● “Infra-red Remote Controller” standard attached to realize the setting remotely from the generator
Start/Stop
Polarity change
Voltage Up / Down
Air/Contact discharge change
Gun trigger function Count reset Sequence change F key assignment etc.
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Fast Transient Burst Simulator Lightning Surge Simulator Voltage Dip & Swell Simulator
For Plug-in Charge & Feed Stations (IEC 61851-21/22 Standards)
More light and comfortable handling
Easily exchangeable gun head
Electrostatic Discharge (ESD) Simulator
LED irradiator built-in to shine the discharging points
ESS-S3011 & GT-30R ● Available to conform to ISO 10605 Standard with addition of the gun head and CR units. Available to conform to ISO 10605 Standard by additional purchasing optional gun head and CR units. Since exchange of the gun head and CR units can be one touched, the tests with varied CR constants can be realized easily.
Options for ISO 10605 Standard compliant test Model 12-00009A 03-00072A 06-00074A 06-00076A 06-00075A
Gun head for constant 2k Ω test
Name Discharge tip (GT-30R Spherical 30mm) Gun head to GT-30R for constant 2kΩ test CR unit (150pF - 2kΩ) to GT-30R CR unit (330pF - 2kΩ) to GT-30R CR unit (330pF - 330Ω) to GT-30R
CR unit
Discharge tip (Spherical 30mm)
● High visibility LCD panel and operatability
Fast Transient Burst Simulator Lightning Surge Simulator Voltage Dip & Swell Simulator
For Plug-in Charge & Feed Stations (IEC 61851-21/22 Standards)
Electrostatic Discharge (ESD) Simulator
Reviewed the past operatability so that more easy and optimal operation can be realized. In " 1 IEC STANDARD" in MAIN MENU, since the test levels are preset, the test parameters can be set easily only with selection of the test level. In " 2 MANUAL", voltage and number of times of the test can be selected and also the set conditions can be recorded. Sweeping discharges can be set as well. In " 3 SEQUENCE", the set conditions in MANUAL can be recalled for combining them so as to realize the arbitrary sequential tests. In addition, varied functions like setting for gun trigger, automated ESD eliminator, etc. are equipped.
Specification Parameter Polarity Output voltage Repetition cycle No. of time of discharge Discharge mode Radiation level mode Trigger mode Operation panel Gun holder Radiation mode select switch Discharge detection Pre-checking function CR & Gun head checking
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Specification Positive / Negative 0.20kV ~ 30.0kV±5% (30.5kVmax) ~10.0kV : 0.01kV step ~30.0kV : 0.1kV step 0.05s ~ 600s±10% / Manual Set step : 0.1s (0.1 ~ 9.99s), 0.10s (10.0 ~ 600.0s) 1~60,000 times, Preset 1 time step or continuous preset Contact discharge / Air discharge NORMAL mode / EXTRA mode Gun trigger / Main trigger / External trigger Color LCD / Push-buttons (Partially lighting) Standard attached (to hold the discharge gun Model GT-30R) Extra / Normal switching function built-in Discharge detection function in air-discharge equipped Following 3 steps function equipped (by user operation. Not the calibration but just checking) SETP1 : High voltage output checking STEP2 : Withstanding voltage checking STEP3 : Discharge relay operation checking CR constant and gun head recognizable (with an indicator to prevent the wrong combination)
Parameter Specification "IEC STANDARD" Contact discharge mode : 2.0kV, 4.0kV, 6.0kV and 8.0kV step test mode Air discharge mode : 2.0kV, 4.0kV, 8.0kV and 15.0kV step "MANUAL" Contact / Air discharge mode, Arbitrary setting during 0.2kV~30.0kV test mode Sweeping function built-in, Recordable up to 99 units "SEQUENCE" Enables to operate units set in MANUAL mode continuously. test mode Max. 22 steps / 1 program and the programs recordable up to 20. Warning lamp Lighting at voltage output from the generator. Blinking at electro-static discharging Charge capacitor / resistor 150pF±10%, 330Ω±10%(Built-in CR unit for discharge gun GT-30R) Charge resistor in generator 10MΩ(Totally 53Ω in combination with 43MΩ in discharge gun)* AUX connector D-SUB 15pins female connector (for connecting to patolight, automated ESD eliminator, external interlock input, external trigger input terminal) Optical communication Optical connector (serial interface) for connecting to PC connector Power supply / consumption AC100V~AC240V 50Hz / 60Hz ±10% 75VA Dimension Generator : (W)392mm X (H)312mm X (D)295.3mm (including gun holder) Discharge gun : (W)83.3mm X (H)217.2mm X (D)229.3mm Mass Generator : Approx. 7.5kg Discharge gun : Approx. 800g (excluding cable and connector) * The constant depends on combination with CR unit for the discharge gun
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ESD Simulator
ESS-B3011 / L1611 & GT-30R Cost-oriented Basic models Cost-oriented basic model ESD Simulator the light weight discharge gun attachable. The output voltage can be selected either max. 30kV (B3011) or max. 16kV (L1611) and compliant to both EN/IEC61000-4-2 Standard (both B3011 and L1611) and ISO10605 Standard (only B3011). ● “Pre-checking function” taking the confirmable test into the account ● “CR constant checking function” (No indicator) to make the correct unit
attachment sure" ● “Discharge Detecting Function” to realize the air-discharge confirmation. ● “Lightest Discharge Gun in the market” to lighten the continual operation" ● “White LED Irradiator” to facilitate the visualization of the discharging area. ● One-touch exchange of gun head and CR unit realized
*Probe stand for the discharge gun is option.
* ISO 10605 compliant test performable with addition of the gun head and CR units (only with ESS-B3011)
Specification
Discharge output waveform (IEC Standard) 100% 90%
l at 30ns
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10% 30ns 60ns tr=0.8ns±25%
t
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Fast Transient Burst Simulator Lightning Surge Simulator Voltage Dip & Swell Simulator
For Plug-in Charge & Feed Stations (IEC 61851-21/22 Standards)
l at 60ns
Electrostatic Discharge (ESD) Simulator
Parameter Specification Model ESS-B3011 ESS-L1611 Output voltage 0.20kV~30.0kV±5%(30.5kVmax) 0.20kV~16.5kV±5% (16kVmax) Polarity Positive / Negative Repetition cycle 0.05s~9.99s±10%, 0.01s step / Manual No. of time of discharge 1~999 times, Preset 1 time step or continuous preset Discharge mode Contact discharge / Air discharge Trigger mode Gun trigger / Main trigger Operation panel Indicator : 5X7 Dot matrix LED / Operation : Push buttons (Partially lighting) Radiation mode select switch Extra / Normal switching function built-in Discharge detection Discharge detection function in air-discharge equipped. Pre-checking function High voltage output checking function (by user operation. Not the calibration but just checking) CR & Gun head CR constant and gun head recognizable checking (to prevent the wrong combination without indicator) IEC LEVEL Contact discharge mode : 2.0kV, 4.0kV, 6.0kV and 8.0kV step Switching function Air discharge mode : 2.0kV, 4.0kV, 8.0kV and 15.0kV step Warning lamp Lighting at voltage output from the generator. Blinking at electro-static discharging Charge capacitor / resistor 150pF±10%, 330Ω±10% (Built-in CR unit for discharge gun GT-30R) Charge resistor in generator 10MΩ (Totally 53Ω in combination with 43MΩ in discharge gun)* Power supply / consumption AC100V~AC240V ±10% 50Hz / 60Hz 62VA Dimension Generator : (W)270mm X (H)263mm X (D)200mm Discharge gun : (W)83.3mm X (H)217.2mm X (D)229.3mm Mass Generator : Approx. 4.8kg Discharge gun : Approx. 800g (excluding cable and connector) * Remote control function not built-in. * The constant depends on combination with CR unit for the discharge gun
Ipeak l
Test environment (Table-top type / Floor-standing type)
ESS-801 / 801GL Feature ESD test environment in conformance with EN/IEC61000-4-2 Standard. Two types for EUT are available, table-top type and floor-standing type so that the environments can support the tests along EUT figures. Since the table is made of wood, influence to the test result should be small (quantitable test result can be expected since the discharge can be realized in state high frequency electromagnetic field is less lost) and the high reproducibility can be expected and realized. Also, versatilely utilized for another tests like impulse noise immunity test, etc. ●ESD test environments in conformance with EN/IEC61000-4-2 standard ●High reproducible tests can be performed ●Can be verstatilely utilized for another tests
Test setup example with ESS-801 * Contents in the set referred to following specification
Specification
Fast Transient Burst Simulator Lightning Surge Simulator Voltage Dip & Swell Simulator
For Plug-in Charge & Feed Stations (IEC 61851-21/22 Standards)
Electrostatic Discharge (ESD) Simulator
ESS-801 (Table-top type) Item Test table Vertical coupling plate Ground plane Insulating sheet Discharge resistance cable Horizontal coupling plate
Model 03-00039A 03-00005A 03-00007A 03-00004A 05-00054B 03-00020A
Dimension (W) 1600x(H)800x (D) 800mm (W) 500x(H)500x (t) 1.5mm (W) 1800x(D)1000x (t) 1.5mm (W) 1450x(D)650x (t) 0.5mm 2m cable equipped with 470kΩX 2 pcs. (W) 1600x(D)800x (t) 1.5mm
Q’ty 1 set 1 set 3 pcs. 1 pc. 2 pcs. 1 pc.
ESS-801GL (Floor-standing type) Item Insulating support Floor-standing vertical coupling plate Ground plane Discharge resistance cable
Model 03-00024A 03-00034A 03-00007A 05-00054B
Dimension (W) 1200x(H)1200x (t) 100mm (W) 540x(H)1540x (D) 500mm (W) 1800x(H)1000x (t) 1.5mm 2m cable equipped with 470kΩX 2 pcs
Q’ty 1 pc. 1 pc. 3 pcs. 1 pc.
Vertical coupling plate for ESS-801GL
■Option CR Unit CR unit for ESD gun GT-30R ●Available discharge gun : GT-30R * Please contact us when the other CR constant is required than the right description. * The unit size depends on the capacitor constant.
Gun Head
MODEL : 03-00071A / 03-00072A
Model 06-00073A 06-00074A 06-00075A 06-00076A 06-00077A 06-00078A 06-00079A 06-00080A 06-00081A 06-00082A 06-00083A 06-00084A
Discharge Tip
CR constant 150pF-330Ω 150pF-2kΩ 330pF-330Ω 330pF-2kΩ 500pF-0Ω 150pF-500Ω 100pF-1.5kΩ 200pF-0Ω 150pF-150Ω 500pF-500Ω 500pF-5kΩ 250pF-100Ω
MODEL : 12-00007A / 8A / 9A Discharge tips on the gun. Conical (12-00007A) and Round (12-00008A) are standard equipped with GT-30R. The all 3 tips are standard equipped with GT-30R2K and GT-30R330.
Gun head to be changed according to Standard compliant test. 2 kinds for the test with 330Ω(03-00071A) and 2kΩ (03-00072) are lined up. ●Available discharge gun : GT-30R
●Available discharge gun : GT-30R
Conversion Adaptor for Probe Stand
MODEL : 03-00074A
Gun Holder
Adaptor for connecting between probe stand PS-806 or 03-00022B and discharge gun GT-30R. ●Available discharge gun : GT-30R
MODEL : 03-00075A Holder for discharge gun during the test. Also, can be the pre-checking fixture in combination between ESS-S3011 and GT-30R. Standard equipped with ESS-S3011 ●Available discharge gun : GT-30R / TC-815R
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Option Probe Stand
MODEL : PS-806
Free Arm Gun Stand
Probe stand used for fixing discharge gun of ESD Simulator Parameter Dimensions Pedestal diameter Mass
MODEL : 03-00022B
Enable to move discharge gun vertically and horizontally to arbitrary desirable discharging point. ●Available discharge gun : GT-30R / TC-815R * Conversion adaptor model 03-00074A is necessary in addition for the attachment to GT-30R
Specification (H)300mm 160mm Approx. 1.6kg
●Corresponding discharge gun : GT-30R / TC-815R * Conversion adaptor model 03-00074A is necessary in addition for the attachment to GT-30R
Automated ESD Eliminator
MODEL : 01-00013A
Warning Lamp
MODEL : 11-00014A
Enable to eliminate electric charge which has been charged to EUT automatically with connection to ESSS3011
Caution is alerted with its blinking during the test with connection to ESS-S3011.
●Available model : ESS-S3011
* The connection is done with DSUB connector.
Optical USB Module
MODEL : 07-00022A
●Available model : ESS-S3011
AUX Connector Junction Box
Optical conversion adaptor Used for remote control with PC. 5m of optical fiber cable with USB interface attached.
●Available model : ESS-S3011
●Available model : ESS-S3011
Optical RS232 Module
MODEL : 07-00017A
MODEL : 05-00052A
Enable to connect warning lamp, automated ESD eliminator and external trigger simultaneously
Impulsive Electric Field Adoptor
MODEL : 03-00068A
●Available model : ESS-S3011
●Available discharge gun : GT-30R
MODEL : 03-00069A
Adaptor for simulating electromagnetic induction as one of noise inductive mode.with attachment to the discharge gun (Not standardized in IEC)
Realize faster rise time of the discharge current than IEC61000-4-2 standard value (0.6~1.0ns) around 0.2~0.3ns with attachment to the discharge gun.
●Available discharge gun : GT-30R
●Available discharge gun : GT-30R
Infrared Remote Controller
MODEL : 13-00004A
Extension cable for GT-30R
MODEL : 05-00047B
Extension cable in connection between ESD simulator main unit and its discharge gun. The length is 3m
Remote controller for ESS-S3011. Standard equipped with ESS-S3011
●Available discharge gun :GT-30R
●Available model : ESS-S3011
Cubic Insulating Block
ESD Elimination Brush
MODEL : 03-00029A
Used for floating EUT 10cm upper than the ground plane in case of testing to floor-standing EUT Material : Wood Q’ty : 4 pcs./set
MODEL : 05-00125A
Brush to eliminate the electrification on EUT / DUT before starting the test.
Carrying Case for Discharge Gun
MODEL : 09-00006A
Case for inputting and carrying discharge gun GT-30R and some options. ●Available discharge gun : GT-30R
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Fast Transient Burst Simulator Lightning Surge Simulator Voltage Dip & Swell Simulator
MODEL : 03-00073A
For Plug-in Charge & Feed Stations (IEC 61851-21/22 Standards)
Impulsive Magnetic Field Adaptor Fast Rise Time Adaptor
Electrostatic Discharge (ESD) Simulator
Optical conversion adaptor used for remote control with PC. 5m of optical fiber cable with RS232 interface attached.
Adaptor for simulating static induction as one of noise inductive mode.with attachment to the discharge gun (Not standardized in IEC)
Option Insulating holder
MODEL : 03-00024A
Faraday cage
When doing the electrostatic discharge test to a floorstanding equipment, to be used for floating the equipment 10cm higher than the ground reference plane. Size : W 1200 X D 1200 X H 100mm Material : Wooden Withstanding loads : 500kg
MODEL : 03-00052B
Load Resistor Mounting Board
Load Resistor Mounting Board
The board to fix the load resistor (MODEL NO. 06-00001A / 06-00067A ESD current target) for measuring the discharge current waveform defined in IEC61000-4-2 Standard. Dimension : 1.2m X 1.2m
ESD Current Target
MODEL : 06-00001A
ESD Current Target
Fast Transient Burst Simulator Lightning Surge Simulator Voltage Dip & Swell Simulator
For Plug-in Charge & Feed Stations (IEC 61851-21/22 Standards)
Electrostatic Discharge (ESD) Simulator
MODEL : 02-00132A
Parameter 300kHz-1GHz 1GHz-4GHz Conversion ratio Mass
Attenuator
MODEL : 03-00060A
MODEL : 06-00068A
Specification ±0.5dB ±1.2dB 2V/1A (50Ω termination) Approx. 400g
MODEL : 00-00010A / 00-00011A Attenuator to protect measurement equipment for ESD current waveform. 00-00010A : Attenuation ratio 6dB / SMA connector 00-00011A : Attenuation ratio 20dB / N connector
Discharge Gun Mount
MODEL : 03-00061B Fixture to load and fix the discharge gun to be Farady cage (FC-200) or load resistor mounting board (03-00052B)
Stand to pull and fix the ground cable of discharge gun 0.5m backward from the discharge gun on the ESD current target
ESD Current Target Calibration Set
MODEL : 06-00067A
Load resistor to measure, verify and calibrate ESD current waveform defined in IEC61000-4-2 Ed.2.0
High frequency responsible cable to connect ESD target And oscilloscope BNC-SMA connector (02-00133A) is also available as an option
GNC Cable Positioner
MODEL : 03-00027A
The board to fix the load resistor (MODEL NO. 06-00001A / 06-00067A ESD current target) for measuring the discharge current waveform defined in IEC61000-4-2 Standard. (not conforming to the standard strictly but simply) Dimension : 0.5m X 0.5m
Load resistor to measure, verify and calibrate ESD current waveform defined in IEC61000-4-2 Ed.1.0. Parameter Specification Applied voltage 15kV MAX Output impedance 50Ω Conversion ratio 1V/1A (50Ω termination), 2V/1A (for open) Output connector N-R type (Equipped with N-BNC conversion connector) Dimension / Mass 70φ X 39mm, Approx.200g.
Coaxial Cable
MODEL : FC-200 Farady cage which is defined in IEC61000-4-2 Standard to verify the discharge current waveform. Easy to move with casters equipped to the bottom. Item Specification Power supply AC100V 50Hz/60Hz 3P inlet Equipped with over-current protective breaker Opening dimension (W) 410mm X (H) 618mm on door Dimension / Mass (W)670mm x (H)1612mm x (D) 1509mm Approx. 65kg. 3p outlet X 2 15A MAX
Discharge Gun MODEL：TC-815R
Set to calibrate the ESD target (06-00067A) in conformance with IEC610004-2 Ed.2.0 (2008). * Not for 06-00001A.
Discharge gun of previous model. Please contact us if any options for the gun like CR unit, impulsive magnetic / electric adaptor, fast rise time adaptor, etc. is inquired. * Although this is attachable and usable with ESS-S3011, ESS-B3011 and ESS-L1611, the featuring functions that are realized in the combination with GT-30R like the pre-checking, discharge detection, CR constant indicator, etc. cannot be done with TC-815R
Adaotir (06-00068A)
54
Connection between ESD current target (06-00067A) and the adaptor (06-00068A)
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*Probe stand for the discharge gun is option.
E M C T e s t S y s tem s f o r A u t o m o t i v e E lect r o n i c s
IEC61000-4-2 Ed.2 Test Standard 1. General The international immunity test standard which applies to electronics equipments against ESD generated directly from a human body or near metal objects in condition chemical fibers carpets or clothings are used in low humidity relatively. This standard assumes cases an electrified human body discharge to electronics equipments and testing with the circuit to simulate current waveform generated in such conditions
2. Test Level ■Test level range for the ESD The levels as below. Level 1 2 3 4 X
Test voltage (contact discharge) 2kV 4kV 6kV 8kV Special
Test voltage (air discharge) 2kV 4kV 8kV 15kV Special
* X can be any level determined by consent between the EUT manuracturer and the simulator supplier
3. Test Generator and Waveform Verification ■Generator specification Ipeak
The generator must satisfy following specification.
l at 30ns
10% t
30ns 60ns tr=0.6 to 1ns
Discharge current waveform and its characteristics
The characteristics in following table must be verified in order to compare the tests results even among different generators Current (±30%) at 30ns 4A 8A 12A 16A
Current (±30%) at 60ns 2A 4A 6A 8A
S1
Rch
V
Rd
S2
Cs
Capacitance Cs : 150pF Discharge resistance Rd : 330
Simplified diagram of the ESD generator
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55
Fast Transient Burst Simulator Lightning Surge Simulator Voltage Dip & Swell Simulator
l at 60ns
■Generator characteristics
1st peak current of discharge Rise time Level Indicated voltage (±15%) lp (±25%) 1 2kV 7.5A 0.8ns 2 4kV 15A 0.8ns 3 6kV 22.5A 0.8ns 4 8kV 30A 0.8ns
For Plug-in Charge & Feed Stations (IEC 61851-21/22 Standards)
150pF (typical) 330Ω (typical) 50MΩ~100MΩ 8kV / Contact discharge, 15kV / Air discharge ±5% Positive and negative (Switching available) >= 5sec. Single discharges (Discharge interval >=1 sec) See right figure
Electrostatic Discharge (ESD) Simulator
Energy accumulation capacity Discharge resistance Charging resistance Output voltage Tolerance of output voltage Polarity of output voltage Hold time Discharge mode of operation Waveform of discharge current
l
100% 90%
IEC61000-4-2 Test Standard ■Waveform verification of ESD Generator Measure the waveform with an oscilloscope whose band width is 2GHz or more upon use of Faraday cage and the current target. Attach the discharge electrode directly to the current target and operate the generator with the contact discharge mode.
≧1200mm
Appropriate depth for the scope being used
Insertion of 20dB attenuator is recommended for protecting the oscilloscope Coaxial cable connecting as short as possible
>0.6m from the center of the target to each side
Faraday cage
≧1200mm
Fix the discharge gun with optional probe stand (03-00061A) or the substitute. * Never hold with hand
Connecting method of ESD target
Conical tip is used for the discharge 12-00007A (Standard equipped)
Conversion connector (SMA – BNC) 6dB Attenuator
Discharge gun
0.5m
20dB attenuator
Filter
* It is recommended that insertion of approx. 20dB attenuator for protecting the measurement equipment although it is not specified in IEC Standard.
Oscilloscope
Faraday cage of Board to fix the target
Coaxial cable
ESD current target 06-00067AQ
The discharge return cable should be connected vertically 0.5m under the current target and pulled up right backward
0.6m form center of the current target to the each side Discharge gun
ESD simulator Main unit
Connected point of the discharge gun return cable
4. Test setup
■Example of test set-up for table-top equipment
Fast Transient Burst Simulator Lightning Surge Simulator Voltage Dip & Swell Simulator
For Plug-in Charge & Feed Stations (IEC 61851-21/22 Standards)
Electrostatic Discharge (ESD) Simulator
The direct discharge test is electrostatic direct discharge to EUT and examine the influence. Put a wooden table whose height is 0.8m on the ground plane and place horizontal coupling plate (HCP 1.6m × 0.8m). Connect the HCP with resistor 470kΩ × 2 to the ground plane and lay a insulation sheet between the HCP and the ground plane. The indirect discharge test is electrostatic discharge to the HCP and vertical coupling plate (VCP 0.5m × 0.5m) and examine the influence of EUT. Connect the VCP with resistor 470kΩ × 2 to the ground plane as well.
VCP 0.5m×0.5m
Distance between EUT side and wall must be at least 0.8m
Insulation sheetInsulation sheet HCP 1.6m X 0.8m
Placement of indirect discharge to VCP
0.1m
Power supply for EUT(AC)
Protective conductor EUT
0.1m
Grounding conductor 470k resistors
Power supply for generator 0.8m ESD generator
Wooden table Ground plane Placement of indirect discharge to HCP
* The isolation transformer for EUT is not specified in IEC Standard.
■Example of test set-up for floor-standing equipment Put an insulation pallet whose height is 0.1m onto the ground plane and place EUT on the pallet for the direct discharge test. The indirect discharge test is electrostatic discharge to the VCP and examine the influence of EUT. Connect the VCP with resistor 470kΩ × 2 to the ground plane as well.
In case of table-top EUT
0.1m
Distance between EUT side and wall must be at least 0.8m
VCP 0.5m X 0.5m
Power supply for EUT (AC) Protective conductor EUT
470kΩ resistors
Grounding conductor
0.1m
Power supply for generator
* Float cables from the ground plane with 0.5mm thickness insulation sheet. * Keep GND cable of the discharge gun ≧0.2m from any conductive parts other than the ground plane * The isolation transformer for EUT is not specified in IEC Standard.
56
Ground plane ESD generator
Plasement of direct discharge 0.1m height insulation pallet
Placement of indirect discharge to VCP
In case of floor-standing EUT
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E M C T e s t S y s tem s f o r A u t o m o t i v e E lect r o n i c s
IEC61000-4-2 Test Standard ■Grounding method in JIS (Japan Industrial Standard)
Since the grounding method in Japan is different from the other countries, it is specified in JIS (Not done in IEC61000-4-2) 3 power supply lines
2 power supply lines EUT
ESD
EUT
Insulator
Power supply
EUT Insulator
Insulator
HCP
AC
2 power supply lines
ESD
ESD
Ground terminal
HCP
Wooden table 0.8m
Cable with resistors 470k
Power supply AC
Wooden table 0.8m
470 k
Power supply AC
Wooden table 0.8m
Cable with resistors 470k
470 k
Ground reference plane
2-line power supply (for table-top EUT)
Cable with resistors 470k
470 k
Ground reference plane
3-line power supply (for table-top EUT)
Ground reference plane
2-line power supply with ground terminal (for table-top EUT)
5. Test Procedure ■Climatic and Other Environmental Conditions It is necessary to leave equipments which are brought in from different climatic conditions fully before performing the test. Also, in order to stabilize the discharging condition certainly, it is necessary to fix the climatic conditions in the test room. Fulfillment of the conditions listed in following table must be required to perform testing in conformance with IEC61000-4-2. Ambient temperature Relative humidity Atmospheric pressure Electromagnetic conditions
15ºC to 35ºC 30% to 60% 86 kPa (860 mbar) to 106 kPa (1060 mbar) Level not to affect the test result
The tests results are classified into following 4 patterns according to specifications of EUT and operating conditions. 1) Normal operation within the tolerance of the specification 2) Temporary degradation or loss in the operation or the function which is able to be recovered by a self-recovery function 3 ) Temporary degradation or loss in the operation or the function which needs to be recovered by user intervention or reset in the system. 4) Damage of the system (parts) or software, and unrecoverable degradation in the function due to loss of the data.
Generally speaking, as far as EUT can be immune to the ESD which is discharged in the all specified period and it satisfy the functional requirements according to the product specification, the test result can be judged as “Good”. The test report shall contain the test conditions and the result. Notes: This test producer and test set-up are quoted from IEC61000-4-2 (2009) and JIS C 61000-4-2 standardsed.2.0 (2005) Standard for applying to our products. Please go through the Standards if the more details are required.
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Fast Transient Burst Simulator Lightning Surge Simulator Voltage Dip & Swell Simulator
6. Evaluation of Test Results and Test Report
For Plug-in Charge & Feed Stations (IEC 61851-21/22 Standards)
* The preliminary test which discharges 20 times within 1 sedond or does more repetitively in order to determine the discharged points.
Electrostatic Discharge (ESD) Simulator
■Test Procedure Direct discharge test : Contact discharge (at 1 second interval) and air discharge (discharge at ≦5 seconds cycle) Indirect discharge test : Discharge to VCP and HCP At least 10 signal discharge shall be at 1 second interval per both to positive and negative polarities.
Fast Transient / Burst Simulator
FNS-AX3-A16B / B50B Feature ●Fast Transient Burst Simulator conforming to EN/IEC61000-4-4 Ed.2 standard ●Realize more severe test than the standard with maximum f 4.8kV output and 2MHz
pulse frequency ●Enable to perform continuous long time tests with programming and sweep function. ●Excellent visibility with adoption of touch panel ●Selectable to suitable tests with four test modes (IEC / manual / program / sweep). ●Enable to perform the injection test to various EUT in combination with large capac-
ity CDN (100A or 150A). ●Available for the test to interconnection lines or PCB with optional coupling clamp
and EMC probes kit
Specification
Fast Transient Burst Simulator Lightning Surge Simulator Voltage Dip & Swell Simulator
For Plug-in Charge & Feed Stations (IEC 61851-21/22 Standards)
Electrostatic Discharge (ESD) Simulator
Parameter Output voltage Polarity Output impedance Coupling mode Coupling capacitor / DC blocking caapcitor Pulse frequency * Pulse waveform (at 50Ωload) * Pulse waveform (at 1kΩ load) * Burst duration Burst period Continuous output function
Specification 200~4800V Positive and negative 50Ω Common mode 33nF/ 10nF 0.1kHz~2MHz Rise-up time 5ns±30% Pulse width 50ns±30% Rise-up time 5ns±30% Pulse width 35ns~150ns 1~1000 pulses (lmited depending on conditons) Possible to set by time 10ms~1000ms 10ms step Max. 10kHz (0.2~1kV)
Parameter Specification Timer 1s~99h59m59s Max. 10 min. when the pulse is continuous and the polarity is switched Opeation mode MANUAL / IEC LEVEL / SEQUENCE Frequency modulation Modulate pulse frequency between 0~-10% of setting Down edge, minimum trigger interval acceptable 10ms~ External trigger TTL Line synchronization Asynchronized or synchronized with EUT(0~359° 1°step) EUT power capacity A16B : Single phase 3 lines AC85~240V 16A 50/60Hz DC 125V 16A B50B : Single / 3 phase AC85~500V 50A 50/60Hz DC 125V 50A Indicator / Operation panel Color 5.7 inch touch panel LCD Operating temperture / 15~35℃ / 25~75% RH (without dew) humidity range Power supply AC100~240V 50/60Hz 120VA Dimension (W)320 x (D)352 x (H)400mm Mass Approx.14kg (A16 Single phase) Approx. 19kg (B50 3-phase) *Guaranteed accuracy range of waveform is 5~100kHz
Accessory Item SG cable Power supply cable Instruction manual
Q’ty 1 pc. 1 pc. 1 volume
Explanation on Screen
■Operation screen
Possible to set the test condisions easily only by setting the parameters on the each test mode. All test conditions can be set and displayed only on 1 to 2 screens. High operability is realized in combination with the chassis design taken the user-friendliness into account.
58
MANUAL mode
Test conditions setting
IEC (Test level) mode
SWEEP mode
MANUAL mode screen which is used most frequently. Since Histogram is also displayed, setting of tests conditions can be seen intuitively
Selectable test conditions like the polarity switching are set by ON / OFF of the buttons. Parameters as numerical setting can be easily input with the ten-key which is displayed by touch onto the screen.
Tests conditions defined by IEC 61000-4-4 is preset. In the injection to power supply lines, the presets are the output voltages (0.5kV, 1.0kV, 2.0 kV and 4.0 kV ) and the bur st frequency (5kHz / 100kHz)
A test mode to preset the output voltage and variation of the burst frequency, and automatically perform the test. The voltage variation is set from 500V to 2500V per 250V step. This is efficient function to judge malfunction point of EUT and can also set variation of conditions for the output voltage, burst frequency, polarity, injection phase.
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E M C T e s t S y s tem s f o r A u t o m o t i v e E lect r o n i c s
FNS-AX3-A16B / B50B ■Screen Configuration
Set either IEC standard or MANUAL on MENUE screen and do various parameters like voltage, number of pulse (PULSE), phase angle. Conditions of SWEEP can be also set in MANUAL. In SEQUENCE, possible to call tests conditions (Units) set in MANUAL and combine the units up to 18 steps (Program). Then, one set of the steps can be programmed up to 15 sets. ●Easy setting for Standard test
●Detailed setting is also easy
The setting is only selection from the preset levels
Various conditions like voltage, number of pulse, phase angle can be set in MANUAL and possible to memorize them
●Easy to understand the process Set test conditions is easily displayed. Correction values in Corrigendum 2 are also displayed.
High accurate and stable output is realized by reviewing the circuit and element in the past entirely, and gathering the analog technology of the high voltage / high frequency. Consequently, it can be responded to diversified EMC environment with the improvement and upgrade of the output voltage to 4.8kV from 4.5kV and the burst pulse frequency to 2MHz form 1MHz as well as realization of the high accurate output waveforms from the CDN. Output waveform from the generator with coaxial cable : 50Ω
Output waveform from CDN (50Ω)
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Repetitive output of the burst pulse
59
Fast Transient Burst Simulator Lightning Surge Simulator Voltage Dip & Swell Simulator
Accurate waveform realized by high voltage high frequency technology
For Plug-in Charge & Feed Stations (IEC 61851-21/22 Standards)
Call test conditions set in MANUAL and perform them sequentially
Electrostatic Discharge (ESD) Simulator
●Easy setting for sequence test
Option Coupling Clamp
MODEL : 15-00009A Coupling clamp for capacitive coupling test to signal lines based on IEC61000-4-4 Ed.3. Parameter Coupling capacity Coupling plate length
Specification 100~1000pF 1000mm
15-00010A:calibration fixture
Attenuator for Waveform Checking
MODEL : AT-810
Attenuator which was developed for observing the high voltage pulse Parameter Attenuation quantity Input Pulse peak voltage Burst wave Pulse width repetitive frequency Input impedance Output impedance Mass
Attenuator for Waveform Checking
Specification 40dB in DC~500MHz (Tolerance : 40dB~44dB *) 1/100±5% in DC Max. 4000V Burst frequency : 2.5kHz Burst continuous time : 15ms Burst period : 300ms Pulse width : 50ns (50%) (Assuming waveform defined in IEC61000-4-4) 50Ω 50Ω Necessary to terminate at 50Ω when high impedance (1MΩ) oscillocope is used Approx. 550g.
MODEL : AT-811
Attenuator which was developed for observing the high voltage pulse
Fast Transient Burst Simulator Lightning Surge Simulator Voltage Dip & Swell Simulator
For Plug-in Charge & Feed Stations (IEC 61851-21/22 Standards)
Electrostatic Discharge (ESD) Simulator
Parameter Attenuation quantity Max. Input voltage Allowable input power Input impedance Output impedance Mass
Cubic Insulating Support
Specification 40dB in DC~500MHz ((Tolerance : 40dB~44dB *) 1/100±5% in DC 4000V 0.5W 1kΩ 50Ω Necessary to terminate at 50Ω when high impedance (1MΩ) oscillocope is used Approx. 210g.
MODEL : 03-00029A
Insulating Support
To be used for floating EUT 10cm over than ground plane. Size : W100 X D100 X H100mm Material : Wood Quantity : 4 pcs./set
CDN OUT
MODEL : 02-00131A
Multi-Outlet converter
Fixture to measure the output wave at CDN OUT of the simulator (See “Output waveform from CDN” on P39)
SG cable
MODEL : 05-00103A Braided wire cable to connect between SG terminal of the main unit and the ground reference plane. Length : 0.1m
60
MODEL : 03-00024A
To be used for floating EUT 10cm over than ground plane. Size : W1200 X D1200 X H100mm Material : Wood Withstanding load : 500kg.
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MODEL : 18-00077A
Fixture to convert LINE OUT connector of FNS-AX3
E M C T e s t S y s tem s f o r A u t o m o t i v e E lect r o n i c s
Option EMS Probes Kit
MODEL : H2-B Probes set to enable the noise injection onto PCB patterns, flat cables, etc. in the connection with the generator. The probes can be selected per electric fields or magnetic fields and the irradiation in the near field can be performed. ○Arbitrary noise injection to where it is desired on PCB or harness. ○Enable to detect point which the noise resistibility is weak per electric field and magnetic field with the probes differentiation. ○Varied probes are ready. Each 3 pieces of different figure and size are contained for electric field and magnetic field. ○Enable to pinpoint where the noise resistibility is weak since the injection can be done in BS02
BS04DB BS05DB
ES02 ES00
ES05D
In use of FNS : Voltage ≦ 4kV
Noise Injection Probe
MODEL : 01-00034A
○Enable to test the noise resistibility in a board level since the direct injection to LSI pin by pin is possible ○Possible for the noise injection up to 500V utilizing noise simulator on hand. ○Possible to exchange the coupling capacitor (Option) [Option] Coupling capacitors: 06-00039A : 220pF 06-00040A : 330pF 06-00041A : 3pF 06-00042A : 500pF * 03-00034A. does not contain the coupling capacitors Coaxial cable
Coupling capacitor
Discharge tip
Noise simulator
MODEL : 01-00006A / 7A / 8A / 9A / 10A Probes to irradiate the radiation noise to wiring on PCB of electronics equipments so that point where the radiation noise resistibility is weak can be detected. Specification 4000V Max 50ns~1μs 01-00006A : φ50mm, 01-00007A : φ75mm, 01-00008A : φ100mm, 01-00009A : φ150mm, 01-00010A : φ200mm Approx. 2m 180g=220g NMHV type
■Application Example of Probes
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Fast Transient Burst Simulator Lightning Surge Simulator Voltage Dip & Swell Simulator
Parameter Input voltage Input pulse width Loop diameter Cable length Mass Approx. Applicable connector
For Plug-in Charge & Feed Stations (IEC 61851-21/22 Standards)
Radiation Probes
Electrostatic Discharge (ESD) Simulator
Ground clip
IEC61000-4-4 Ed.2 Test Standard 1. General The Test Standard for evaluating immunity of electric / electronic equipments when they are interfered by fast transient repetitive bursts which are generated by break of inductive load equipments or bounds of relay contact point.
2. Test Level Open circuit output test voltage and repetition rate of the impulses On power port, PE On I/O (input/output) signal, data and control ports Voltage peak (kV) Repetition rate (kHz) Voltage peak (kV) Repetition rate (kHz) 0.5 5 or 100 0.25 5 or 100 1 5 or 100 0.5 5 or 100 2 5 or 100 1 5 or 100 4 5 or 100 2 5 or 100 Special Special Special Special
Level 1 2 3 4 X
3. Burst Generator and Waveform Verification Circuit diagram of a fast transient/burst generator Rc
U
Cc
Cd
Rm
Waveshape of a single pulse into a 1kΩ load
Normarized voltage
50 Coaxial output
Normarized voltage
1.0
1.0
0.9
0.9
0.5
0.5
Rs
High-voltage source Charging resistor Energy storage capacitor
Rs Rm Cd
Impulse duration shaping resistor Impedance matching resistor DC. blocking capacitor
0.1
0.1 t
5ns±30%
t
5ns±30%
50ns±30%
Fast Transient Burst Simulator Lightning Surge Simulator Voltage Dip & Swell Simulator
For Plug-in Charge & Feed Stations (IEC 61851-21/22 Standards)
Electrostatic Discharge (ESD) Simulator
U Rc Cc
Switch
Waveshape of a single pulse into a 50Ω load
35ns~150ns
Pulse wave shape into a 50Ω load and general graph of a fast transient/burst Pulse
U
U
Burst
Burst period 15ms at 5kHz or 0.75ms at 100kHz Possible to be 100kHz~2MHz (0.5µs~990ms) in FNS-AX3
t Pulse period
Burst cycle 300ms Possible to be 10ms~1000ms in FNS-AX3
■CDN for AC/DC power mains supply ports/terminals Signal from test generator
Cc
L1 L2 AC mains supply
L1
Cc
L2
Cc
L3
L3
Cc
N
Cc
PE Filtering
＞100µH Decoupling section
62
Ferrites
EUT
N PE
CC＝33nF Coupling section
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Reference ground connector
Components L1,L2,L3 phases N neutral PE protective earth Cc coupling capacitor
t
E M C T e s t S y s tem s f o r A u t o m o t i v e E lect r o n i c s
IEC61000-4-4 Ed.2 Test Standard ■Construction and Dimension of Coupling Clamp for coupling to interconnection lines 1000 70 70
Coupling plates
High voltage coaxial cable
140 100 1000 High voltage coaxial cable Insulating supports
■Waveform Verification into a 1kΩ load (In case of using AT-811) ①Directly connect connector on the input side of AT-811 to connector of PULSE OUT. Connect output side of AT-811 to an oscilloscope with the standard attached coaxial cable. Insert 20dB attenuator if necessary. ②Since output impedance of AT-811 is 50Ω, input to the oscilloscope is terminated at 50Ω. ③START the generator.
FNS-AX3 A16B/B50B Oscilloscope 50 termination
Attenuator (20dB) Adopted along the necessity AT-811 Attenuation rate 100 : 1
Cable equipped with AT-811
Oscilloscope 50 termination
Cable equipped with AT-810
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AT-810 Attenuation rate 100 : 1
Attenuator (20dB) Adopted along the necessity
63
Fast Transient Burst Simulator Lightning Surge Simulator Voltage Dip & Swell Simulator
FNS-AX3
For Plug-in Charge & Feed Stations (IEC 61851-21/22 Standards)
①Connect PULSE OUT of the generator to input connector of AT-810 with the standard attached coaxial cable (Connector : NMHVP – NMHVP, attached with AT-810) Connect output connector of AT-810 to input of an oscilloscope. Insert 20dB attenuator if necessary. ②Since output impedance of AT-811 is 50Ω, input to the oscilloscope is terminated at 50Ω. ③ START the generator.
Electrostatic Discharge (ESD) Simulator
■Waveform Verification into a 50Ω load (In case of using AT-810)
IEC61000-4-4 Ed.2 Test Standard ■Waveform verification from CDN OUT (In case of using 02-00131A and AT-810) ①Remove protection cover of the line output terminal block 【EUT LINE OUTPUT】and the screws of the injection phases. ②According to IEC61000-4-4 Corrigendum 2(2007), the waveforms shall be verified in state the all lines are connected with each other. The lines should be connected as thick and short as possible. In case of the verification for single phase three-line with FNS-AX3-B50, connect L/N/PE. Recommendable output wiring from CDN is ≧ 0.75mm2（AWG#18） Confirm correction to Corrigendum 2 output from CDN is effective in the panel on UTIITY. If not, the peak voltage may not be satisfied with the specification.
③Insert adaptor for CDN OUT (02-00131A) into reference grounding socket on the terminal block straightly and fix the fixture and screw with a screwdriver. ④Connect adaptor for CDN OUT (02-00131A) and input connector of AT-810 with a coaxial cable (equipped with AT-810) (NMHVPNMHVP）. Connect output connector of AT-810 and input of the oscilloscope (Insert 20dB attenuator along the necessity). ⑤Set 50Ω terminal to input of the oscilloscope since output impedance of AT-810 is 50Ω. ⑥Confirm the coupling must be set to the all lines. ⑦START the generator. Signal from test generator
EUT port L1 L2
Fast Transient Burst Simulator Lightning Surge Simulator Voltage Dip & Swell Simulator
For Plug-in Charge & Feed Stations (IEC 61851-21/22 Standards)
Electrostatic Discharge (ESD) Simulator
Power supply port
Open
L3
Decoupling network
N PE
Reference ground
FNS-AX3 Oscilloscope Adaptor for CDN OUT waveform 02-00131A Cable equipped with AT-810
64
50 termination
AT-810 Attenuation rate 100 : 1
Attenuator (20dB) Adopted along the necessity
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Umeas
Termination resistor 50
E M C T e s t S y s tem s f o r A u t o m o t i v e E lect r o n i c s
IEC61000-4-4 Ed.2 Test Standard 4. Test Setup Power supply for simulator
Fast Transient Burst Simulator (FNS-AX3) Power supply for EUT
Insulating support
Insulating support 10cm Power cable 0.5m Test table (03-00039A)
EUT
Ground plane (Using horizontal coupling plate 03-00020A with grounding)
■Test Method to Power Supply Lines ①Put the simulator onto ground reference plane which is connected to the protective ground and connect SG terminal on the front panel to the ground reference plane. ②Place an insulating support (whose thickness is 10cm) onto the ground reference plane and put EUT on the support (so that the EUT can be isolated from the ground reference plane). ③Connect LINE OUT on the front panel of the simulator to EUT with a cable (whose length is 50cm) and start operation of EUT. ④Set the test conditions (like the burst voltage, etc.) and start the test.
10cm For table-top equipment 0.５m +0.1m 0m For floor-standing equipment 1.0m±0.1m
From EFT/B generator
Coupling / Decoupling device
Protective earth
EUT Filter L N PE
Cc
Z1
To AC power supply
0.1m Ground reference plane
Protective earth according to system instllation requirements
5. Test Procedure
Classify tests results as below in terms of specifications and operating conditions of EUT. 1) Normal performance within limits specified by the manufacturer, requestor or purchaser; 2) Temporary loss of function or degradation of performance which ceases after the disturbance ceases, and from which the equipment under test recovers its normal performance, without operator intervention; 3) Temporary loss of function or degradation of performance, the correction of which requires operator intervention; 4) Loss of function or degradation of performance which is not recoverable, owing to damage to hardware or software, or loss of data. Notes: This test producer and test set-up are quoted from IEC61000-4-4 Ed.2 (2004) and JIS C 61000-4-4 standards for appling to our products. Please go through the Standards if the more details are required.
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Fast Transient Burst Simulator Lightning Surge Simulator Voltage Dip & Swell Simulator
6. Evaluation of Test Results and Test Report
For Plug-in Charge & Feed Stations (IEC 61851-21/22 Standards)
The test shall be carried out on the basis of a test plan that shall include the verification of the performances of the EUT as defined in the technical specification. ・Type of test that will be carried out; ・Test level; ・Polarity of the test voltage (both polarities are mandatory); ・Internal or external generator; ・Duration of the test not less than 1 min ・Number of applications of the test voltage; ・EUT's ports to be tested; ・Representative operating conditions of the EUT; ・Sequence of application of the test voltage to the EUT's ports, each one after the other or to cables belonging to more than one circuit, etc.; ・Auxiliary equipment.
Electrostatic Discharge (ESD) Simulator
Insulating support
Lightning Surge Simulator
LSS-6230 ● Lightning Surge Simulator ● Conforming to IEC61000-4-5 Ed.2 Standard ● Ring wave conforming to ANSI/IEEE C62.45 available ● Max. voltage 6.0kV output focusing on the practical use ● Monitor terminal standard equipped so as for easy waveform pre-checking ● Interlock built-in as the emergency stop function for safety ● Remote control software from PC ready as the option besides the stand-alone operation ● AC/DC CDN standard equipped. Available up to 3-phase AC500V 50A as the option ● CDN for Telecom lines, CDN for interconnection lines, isolation transformer, etc. ready as
the option
Specification Parameter ■ Common Polarity Interval No. of output setting
Specification Positive / Negative (Minimum charging time) ~999 sec. 1 sec. step 1~999 times 1 time step
Fast Transient Burst Simulator Lightning Surge Simulator Voltage Dip & Swell Simulator
For Plug-in Charge & Feed Stations (IEC 61851-21/22 Standards)
Electrostatic Discharge (ESD) Simulator
■ Surge generating unit 1.2/50μs-8/20μs Voltage surge Output voltage 0.5~6.0kV ±10% Combination waveforms Front time 1.2μs±30% Duration 50μs±20% Current surge Output current 250~3000A ±10% Front time 8μs±20% Duration 20μs±20% Minimum charge time 10 Sec. Output impedance 2Ω±10% 0.5μs-100kHz Voltage surge Output voltage 0.5~6.0kV ±10% Ring wave Rise time 0.5μs±0.15μs Frequency 100kHz±20kHz Current surge 2nd peak voltage 40-110% of 1st peak voltage 3rd peak voltage 40-80% of 2nd peak voltage 4th peak voltage 40-80% of 3rd peak voltage Minimum charge time 5 Sec. Output impedance 12 Ω±3 Ω at 12 Ω selection in interruptive resistance 30 Ω±8 Ω at 30 Ω selection in interruptive resistance Coupling network Line - Line : 18μF, Line - PE : 10Ω+9μF, Line - PE simultaneous coupling (L+N-PE) : 9μF/9μF Decoupling coil 1.5mH AC EUT power capacity Single phase AC 240V 16A MAX (50/60Hz) DC Eat power capacity DC125V/16A MAX Phase angle control 0~360°±10°, Based on set injection / return angle ■ Surge generating unit for external CDN 10/700μs-5/320μs Voltage surge Output voltage Combination waveforms Front time Duration Current surge Output current Front time Duration Minimum charge time Output impedance ■ Other Voltage monitor Current monitor External communication Power supply Dimension Mass
66
0.5~6.0kV ±10% 10μs±30% 700μs±20% 12.5~150A ±10% 5μs±20% 320μs±20% 15 Sec. 40Ω±10%
BNC output, 1/1000±10% BNC output, 1mV/A±10% RS-232C optical communication AC100V ~120V±10%, AC200V~240V±10%,50/60Hz Power consumption : Less than 300VA W430×H515×D500 mm(Projection excluded) Approx. 65kg
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E M C T e s t S y s tem s f o r A u t o m o t i v e E lect r o n i c s
Option Isolation Transformer
CDN for Telecom lines
CDN for interconnection lines
MODEL : LSS-INJ6400SIG
MODEL : LSS-INJ6401TEL
Adaptable for the test to unshielded symmetrical interconnection lines specified in IEC61000-4-5 Standard
In order to secure the safety in the operation when LSS-6230 series is used for the test to AC power lines of EUT, a isolation transformer should be inserted and connected in between the power source and INS series. It is not anything special but must be compatible with the spec and performance of EUT. If it is difficult to be prepared locally, please contact us so we can quote it.
Parameter Surge input voltage EUT power capacity No. of line Decoupling coil Matching resistor Dimension / Mass
Loop coil
Specification 6.6kV 10/700μs-5/320μs Combination waveform DC50V 100mA 4 lines 20mH per phase 40Ω (in combination waveforms) 25Ω (in 10/700μs waveform) W297×H262×D250mm Approx. 10kg
MODEL : 01-00057A
Adaptable for the test to interconnection lines specified in IEC61000-4-5 Standard. Arrestor installation possible in between the each line and GND.
In the combination with LSS-6230, enable to conduct pulse magnetic field immunity test specified in IEC610004-9 Standard
Parameter Surge input voltage EUT power capacity Max. line number Decoupling coil Matching resistor Dimension / Mass
Parameter Max. output voltage Waveform Coil dimension
Specification 500V~6,600V DC50V/1A 4 lines 20mH per phase 40Ω±10% W488×H456×D550mm Approx. 45kg * Please contact us if low voltage surge injection is required
CDN for 3-phase EUT
Specification 1200A 6.4/16μAcurrent surge 1000×1000mm
MODEL : LSS-CDN6351
MODEL : 07-00022A
EUT Protective Safety Box
Optical conversion adaptor Used for remote control with PC. 5m of optical fiber cable with USB interface attached.
MODEL : 11-00005A/11-00006A
Protection box to prevent access to EUT during the test. Further safety is secured together with the safety protective fence MODEL 11-00005A 11-00006A
Terminal Connection Board attached with Multi-Outlet
MODEL : 18-00048B
Warning Lamp
Dimension W400×D300×H300mm W600×D350×H400mm
MODEL : 11-00008A The blinking makes the operators or neighbors pay attention to the test processing.
Enable to connect any outlet figure in the world. 18-00048B : For single phase 3 lines (Voltage strength 4.5kV) 18-00058B : For 3-phase 5 lines (Voltage strength 4.5kV)
Designs and specifications are subject to be changed without notice.
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67
Fast Transient Burst Simulator Lightning Surge Simulator Voltage Dip & Swell Simulator
Optical USB module
For Plug-in Charge & Feed Stations (IEC 61851-21/22 Standards)
* Photo in the development stage
Parameter Specification Coupling surge waveform 1.2/50μs-8/20μs combination waveforms, 0.5μs-100kHz ring wave Max. coupling surge voltage / current Up to the value which can be set in LSS-6230 Coupling network 18μF±10% (LINE - LINE) Correspondent to IEC61000-4-5 10Ω+9μF±10% (LINE - PE) Coupling network 18μF±10% (LINE - LINE, LINE - PE) ICorrespondent to IEEE/ANSI C62.45 9μF/9μF/9μF/9μF±10% (4 Lines - PE simultaneous injection) Power supply lines structure for EUT 3-phase : L1/L2/L3/N/PE EUT power capacity AC500V/50A MAX 50/60Hz Decoupling coil 1.5mH Power supply AC100V~AC240V ±10% 50Hz / 60Hz Dimension / Mass W555×H950×D790 mm(Projection excluded) Approx. 120kg (To be fixed)
Electrostatic Discharge (ESD) Simulator
Adaptable for the surge immunity test specified in IEC61000-4-5 Standard to AC power supply lines of EUT whose power supply up to AC500V/50A. The surge injection angle can be set automatically linked with the generator unit. Also, the line symmetrical operation to AC lines is possible.
Lightning Surge Simulator
LSS-F02 Series Feature ● Lightning surge simulator (generator) conforming to IEC61000-4-5 Ed.2 Standard ● Maximum output voltage 15kV
Enable to conduct the more extended reliability test including the destructive test ● Large size LCD for the operation is adopted for realizing better visibility and operatability ● Easy operation for the sequential tests with adoption of MPU control Surge output / Waveform switching / Polarity switching / Sequence can be automated sequentially ● Selectable either MANUAL or PROGRAM mode MANUAL mode is used for the test according to the Standard or performing single conditioned test and PROGRAM mode can perform different conditioned tests sequentially so that the tests can be performed easily along purposes. ● Excellent safety with equipment of interlock ● Standard equipment of terminal for checking the waveforms Enable to check the waveforms in connection to an oscilloscope on hand with BNC cable ● Isolation transformers in line-up (Option) ● In order to avoid resonance with the power supply, possible to vary the constant of the decoupling network (1.5，1.3，1.0，0.8mH)(Customized production). When some products like a power conditioner for photovoltaic application are connected to a lightning surge simulator, the resonant phenomena may be happened and the products may not work well. In LSS-F02 Series (with customization), possible to change constants of the inductances so as to avoid such trouble.
Unit to switch constant of the inductance
"Output voltage 15kV, current 7500A"
"50% reduction of the output interval"
which can drastically reduce the test time Realize 1/2 of the interval time comparing to our previous models so as to contribute to reduction of the man-hour for the test. (* in case of the test less than 6kV output)
Requirement in IEC Standard ＜ To keep up with quality in the market
Fast Transient Burst Simulator Lightning Surge Simulator Voltage Dip & Swell Simulator
For Plug-in Charge & Feed Stations (IEC 61851-21/22 Standards)
Electrostatic Discharge (ESD) Simulator
which can conduct breakdown resistibility test Approx. 60% of the users are carrying on the test with voltage more than IEC Standard. Test voltage of lightning surge immunity test
Previous models 4kV < 4kV
LSS-F02
Unknown
Reduced
0
10
15
20
25 (sec)
Repetition cycle
Quoted from the market investigation by NoiseKen on 2010
"Touch-panel"
5
"Multi-languages"
adopted for the easy test setting
for the easy operation processing available
Adopt LCD touch panel for pursuing high visibility and realizing user-friendly operation with affluent icons. Also, easy operation is realized not only for the test according to IEC Standard but also for the sequential tests with the parameter sweep function.
Not only Japanese and English but also Chinese and Korean available for the easy operation processing.
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Japanese
English
Chinese
Korean
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E M C T e s t S y s tem s f o r A u t o m o t i v e E lect r o n i c s
●Feature of LSS-F02 : "More safety, reliable and easy test realized"●
"Emergency stop" & "Interlock terminal"
"Output waveform monitor terminal"
which secure the test operator equipped.
which can ease pre-checking of the waveforms prior to the actual test
Emergency stop function which takes safety of the test operator into the account equipped both in the main body and the software. Also, the interlock setting and output voltage control function equipped. If the protective safety fence and protective safety box are adopted as the options, more safety test can be realized.
In order to respond to the request "The simple waveform checking is desired before the test", equip the monitor terminal. * The terminal is just for the simple checking. If the accurate measurement is required, the specialized equipments are necessary. Please contact us for the more details.
Emergency stop switch
Powered condition of EUT ON/OFF selectable
Oscilloscope
ch1
ch2
Interlock terminal
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Fast Transient Burst Simulator Lightning Surge Simulator Voltage Dip & Swell Simulator
Enable to control from external Windows® PC. Also, enable to put the report of the test result in record out.
For Plug-in Charge & Feed Stations (IEC 61851-21/22 Standards)
Indicators which visualize the cables connections in the test equipped.
Electrostatic Discharge (ESD) Simulator
which is linked with the test setting equipped
PC control available with the optional software
"Indicator"
How to understand the model numbers LSS-F02-□□
1 : Model for single phase EUT L/N/PE 3 : Model for 3-phase EUT L1/L2/L3/N/PE(Available both for single phase & 3-phase)
A : 1.2/50μs-8/20μs (Totally 1 kind surge generates) C : 1.2/50μs-8/20μs、10/700μs-5/320μs (Totally 2 kinds)
Specification Parameter Surge generating unit
Specification
1.2/50μs-8/20μs
0.5kV ~ 15kV ±10% Output voltage 1.2μs ±30% Front time 50μs ±20% Duration 250A ~ 7500A ±10% Output current 8μs ±20% Front time 20μs ±20% Duration 0.5kV ~ 15kV ±10% Output voltage 10μs ±30% Front time 700μs ±20% Duration 12.5A ~ 375A ±10% Output current 5μs ±20% Front time 320μs ±20% Duration Positive / Negative 10 sec.~989 sec., depending on the set voltage 10 sec. (< 6kV)
Combination waveforms 10/700μs-5/320μs
Combination waveforms
Output polarity Interval Output impedance
Note Common for the all models Voltage step : 0.1kV step The setting can be from 0kV
Models：C1/C3
Voltage step : 0.1kV step The setting can be from 0kV
15 sec.~ in 10/700μs waveform 1.2/50μs waveform 10/700μs waveform
2Ω ±10% 40Ω ±10%
AC/DC CDN Coupling surge waveform 1.2/50μs-8/20μs combination waveforms Max. coupling surge voltage / current Up to the values which can be set 18μF Coupling network Between LINE - LINE (10Ω +9μF selectable) Correspondent to IEC61000-4-5 10Ω ±9μF Between LINE - PE (18μF selectable) Injection mode Between LINE - LINE, Between LINE - PE ：L/N/PE Power supply lines structure for EUT Single phase AC
：+/-/PE ：L1/L2/L3/N/PE (Common for single phase and 3-phase) 3-phase AC DC ：+/-/PE AC240V/20A MAX 50/60Hz DC125V/20A MAX AC500V/50A MAX 50/60Hz DC125V/50A MAX 1.5mH 0 ~ 360° ±10°
Model : A1A / C1
DC
EUT power capacity
Decoupling coil Phase angle control
Fast Transient Burst Simulator Lightning Surge Simulator Voltage Dip & Swell Simulator
For Plug-in Charge & Feed Stations (IEC 61851-21/22 Standards)
Electrostatic Discharge (ESD) Simulator
CDN for Telecom lines (Only in model C1 and C3) Coupling surge waveform 1.2/50μs-8/20μs combination waveforms 10/700μs-5/320μs combination waveforms Max. coupling surge voltage / current Up to the values which can be set 40Ω Impedance matching resistors 80Ωper 1 line at 2 lines 160Ωper 1 line at 4 lines 25Ω 50Ωper 1 line at 2 lines 100Ωper 1 line at 4 lines Coupling mode Common mode / Normal mode Coupling network Gas arrestor : 90V Line for EUT 2 lines / 4 lines DC50V/100mA MAX 20mH Decoupling coil Others Voltage monitor Current monitor External communication Power supply Dimension Mass
Model : A3A / C3 Model : A1A / C1 Model : A3A / C3
1.2/50 μs waveform 10/700 μs waveform
Selectable
BNC output, 1/2000±10% BNC output, 1mV/A±10% RS-232C optical communication
In open-circuit for SURGE OUT In short-circuit for SURGE OUT
AC100V ~ AC240V ±10% 50Hz / 60Hz
W555×H1450×D790 mm(A1A/A3A), W555×H1800×D790 mm(C1/C3) Projection excluded (in all models) A1A:Approx.290kg A3A:Approx.300kg C1:Approx.325kg C3:Approx.340kg Model : A1A / A3A
Standard accessory Item Specification / Function Surge output cable HOT / COM Output cable to power supply lines For single phase : L / N / PE For 3-phase : L1 / L2 / L3 / N / PE Output cable to telecom lines For 1~4 lines and GND Arrestor unit For coupling : Equipped to main unit panel For input protection : Equipped to main unit panel Cable for monitor BNC-BNC cable External interlock connector 5P plug (Short between #1 - #3) Power supply cable For AC100V, 3P equipped with G connector cable High voltage connector cap Equipped to main unit panel FG cable For grounding the body Instruction manual －
Q'ty 2 pcs. 3 pcs. 5 pcs. 5 pcs. 4 pcs. 4 pcs. 1 pc. 1 pc. 1 pc. 5 pcs. 7 pcs. 1 pc. 1 volume
Correspondent model Common A1A / C1 A3A / C3 C1 / C3 C1 / C3 Common Common Common A1A / C1 A3A / C3 Common Common
● These products use parts containing mercury. Please comply with lows or regulation in countries or states the products are used for the disposal. ● Certain periodical inspection shall be recommended since consumable parts are contained in the products. In the test to 3-phase 5 lines (with PE) power supply lines, a message which alert the inspection per around 200 sets (in the test to single phase (with PE) power supply lines, it is done per around 800 sets). (1 set in this case means that the test shall be done with 2 levels (eg. 0.5kV and 1kV) for the test series according to IEC61000-4-5) * Exchange timing of the parts may differed depending on the operative conditions and environment. Please contact us for the more details.
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Option CDN for Interconnection Lines
MODEL : LSS-INJ6400SIG
Used for the surge test to interconnection lines defined in IEC61000-4-5 Standard. The EUT power capacity is DC50V/1A and enable to inject the surge to interconnection lines up to 6,600V. Possible to bypass inductor (20mH) with connecting the attached connection plug to inductor bypass terminal in DC output. Possible to equip the attached surge protective arrestor between each line and ground. * The conversion (05-H1784)cable is needed additionally. Parameter Surge input voltage EUT power capacity Max. line number Decoupling coil Matching resistor Dimension / Mass
Specification 500V~6.600V (Combination wave) DC50V / 1A 4 lines 20mH each line 40Ω±10% (W) 488x(H)456x (D) 550mm Approx. 45kg
* Both capacitor coupling and arrestor coupling are possible in LSS-INJ6400SIG. Diode coupling which is defined in IEC61000-4-5 Ed.2 (2005) newly is a test method which assumes the injection of dozens of voltage level surge to interconnection lines. Please contact us if low voltage surge injection is required since the surge injection in LSS-INJ6400SIG can be more than 90V.
Isolation Transformer In order to secure the safety in the operation when LSS-F02 series is used for the test to AC power lines of EUT, a isolation transformer should be inserted and connected in between the power source and INS series. It is not anything special but must be compatible with the spec and performance of EUT. If it is difficult to be prepared locally, please contact us so we can quote it.
Warning Lamp
MODEL : 11-00008A
Protective Safety Fence
MODEL : 07-00022A
Optical USB Module
Optical conversion adaptor Used for remote control with PC. 5m of optical fiber cable with USB interface attached.
MODEL : 08-00009A
Waveform Pre-Checking Cables Set
MODEL : 05-00099A
Fixtures for checking voltage waveforms and current waveforms of LSS-F02 Series. Followings are necessary for the checking additionally. ・Oscilloscope (Differential operation function built-in) ・ High voltage probes (for surge voltage measurement / Voltage resistibility necessary) ・Current probe (For surge short current measurement) ・Isolation transformer (for oscilloscope) ・Earth cable (for PE connection)
AC Line Input Cable (Single phase) AC line input cable (3-phase) DC line input cable
Surge generator Oscilloscope which enables differential measurement
MODEL : 05-00134A
MODEL : 15-00135A
MODEL : 05-00136A
3P Terminal Board for CDN Output 5P Terminal Boad for CDN Output Power supply
MODEL : 18-00047A MODEL : 18-00044A
ch2 ch1
Terminal Connection Board attached with Multi-Outlet (3p)
Grounding conductor
Isolation transformer PE connected
High voltage probe X 2 pcs. Connect GND of high voltage probe
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MODEL : 18-00048B
Relay terminal board to connect output of LSS-F02 Series to EUT. Enable to connect any outlet figure in the world when wiring to the attached multi-outlet. For single phase / 3-phase (Voltage resistible capacity 4.5kV) * The board for 3-phase 5 lines is also lined-up.
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Fast Transient Burst Simulator Lightning Surge Simulator Voltage Dip & Swell Simulator
MODEL : 11-00005A / 11-00006A
Protection box to prevent access to EUT during the test. Further safety is secured together with the safety protective fence
For Plug-in Charge & Feed Stations (IEC 61851-21/22 Standards)
EUT Protective Safety Box
Electrostatic Discharge (ESD) Simulator
Arrester capacitor unit
MODEL : 11-00010A
Enable to materialize the safe test environment with connection to interlock function equipped in LSS-F02 Series. The safety measure can be sure together with the EUT protective safety box.
Usable together with LSS-F02 Series. The blinking makes the operators or neighbors pay attention to the test processing
IEC61000-4-5 Ed.2 Test Standard 1. General The task of the described laboratory test is to find the reaction of the EUT under specified operational conditions, to surge voltages caused by switching and lightning effects at certain threat levels. This standard specifies 2 kinds of the combination waveforms. One is simulating the injection to power supply lines and interconnections lines (The voltage waveform as 1.2/50μs and current waveform as 8/20μs) and the other is doing the injection to telecommunications lines (The voltage waveform as 10/700μs and current waveform as 5/320μs). It is not intended to test the capability of the EUT’s insulation to withstand high-voltage stress, direct injections of lightning currents, i.e., direct lightning strikes, are not considered in this standard.
2. Test Level Level Open-circuit test voltage±10% (kV) 1 0.5 2 1.0 3 2.0 4 4.0 5 Special * X can be any level determined by consent between the EUT manuracturer and the simulator supplier
3. Waveforms Generator and Waveforms verification
■1.2 / 50 Combination Waveform (1.2/50 - 8/20μs) Generation Circuit Rc
Rm
Cc
■10 / 700 Combination Waveform (10/700 - 5/320μs) Generation Circuit Rc
Lr
Cc
Rs2
Rs1
Fast Transient Burst Simulator Lightning Surge Simulator Voltage Dip & Swell Simulator
For Plug-in Charge & Feed Stations (IEC 61851-21/22 Standards)
Electrostatic Discharge (ESD) Simulator
U Rc Cc Rs Rm Lr
U Rc Cc Rs Rm Cs S1
High-voltage source Charging resistor Energy storage capacitor Pulse duration shaping resistors Impedance matching resistor Rise time shaping inductor
■Voltage Surge (1.2/50μs)
Cs
S1
High-voltage source Charging resistor Energy storage capacitor Pulse duration shaping resistor Impedance matching resistors Rise time shaping capacitor Switch closed when using external matching resistors
■Voltage Surge (10/700μs)
U
U
1.0
1.0
B
0.9
0.5 0.3
Rs
U
U
Rm2
Rm1
0.5
T2 A
0.0
B
0.9
T2
0.3
T
30% max.
T1
0.0
t
T
t
T1
Front time : T1=1.67×T=1.2µs ±30% Time to half-value : T2=50µs ±20%
■Current Surge (8/20μs) U 1.0
A
Front time : T1=1.67×T=10µs ±30% Time to half-value : T2=700µs ±20%
■Current Surge (5/320μs) I/Imax
B
0.9
1.0 0.9
0.5
T2
T2 0.5
0.3 0.1 0.0
C T T1
30% max. Fornt time : T1=1.25×T=8µs ±20% Time to half-value : T2=20µs ±20%
t
0.1 0.0 O1
72
t
T T2
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Front time : T1=1.25×T=5µs±20% Time to half-value : T2=320µs±20%
E M C T e s t S y s tem s f o r A u t o m o t i v e E lect r o n i c s
IEC61000-4-5 Ed.2 Test Standard Voltage waveform specification at the EUT port of the coupling/decoupling network Surge voltage parameters Coupling impedance under open circuit conditions 18μF 9 μF + 10Ω Front time 1.2 μs ± 30 % 1.2 μs ± 30 % Time to half value Current rating < 25 A 50 μs +10 μs/10 μs 50 μs +10 μs/25 μs Current rating 25 A – 60 A 50 μs +10 μs/15 μs 50 μs +10 μs/30 μs Current rating 60 A – 100 A 50 μs +10 μs/20 μs 50 μs +10 μs/35 μs NOTE The measurement of the surge voltage parameters should be done with the power supply input port of the coupling/decoupling network open-circuit.
Current waveform specification at the EUT port of the coupling/decoupling network Surge current parameters under Coupling impedance short circuit conditions 18μF 9 μF + 10Ω Front time 8 μs ± 20 % 2,5 μs ± 30 % Time to half value 20 μs ± 20 % 25 μs ± 30 % NOTE The measurement of the surge current parameters should be done with the power supply input port of the coupling/decoupling network open-circuit.
4. Test Setup
■Injection to power supply lines Injecting 1.2/50 combination wave which is provided in IEC61000-4-5 Standard and put out from CDN of LSSF02 to battery drive of a PC. Floating circuit is adapted according to the Standard for the output. In LSS-F02 Series, enable the automated operation with the program function along the left figure.
Surge generator
EUT
LINE OUT
Wooden table
AC PE
Surge generator
Surge generator
SURGE OUT
SURGE OUT
LINE OUT
LINE OUT
Isolation transformer
Isolation transformer
AC PE
AC PE
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73
Fast Transient Burst Simulator Lightning Surge Simulator Voltage Dip & Swell Simulator
For Plug-in Charge & Feed Stations (IEC 61851-21/22 Standards)
Isolation transformer
Electrostatic Discharge (ESD) Simulator
SURGE OUT
IEC61000-4-5 Ed.2 Test Standard ●Example of test setup for capacitive coupling on AC/DC
lines; line-to-line coupling
●Example of test setup for capacitive coupling on on AC/DC
lines; line-to-ground coupling Combination wave generator
Combination wave generator
R=10 C=18µF
C=9µF
Decoupling network L
Decoupling network
L
AC/DC power N supply network
L EUT
L
AC/DC power N supply network
PE
EUT
PE Earth reference
Unless otherwise specified, the cable lengths shall be within 2m in any ways. In case of the coupling to shielded lines, inject the surge directly to metallic enclosure (or the shield lines if the metallic enclosure is not available) since CDN cannot be applied.
5. Test Procedure
■Test Environment such as Climate Conditions 15℃~35℃ 10%~75% 86kPa~106kPa (860hPa (mbr)~1060hPa (mbr)) Level which does not affect the test result
■Application of the Surge
Fast Transient Burst Simulator Lightning Surge Simulator Voltage Dip & Swell Simulator
For Plug-in Charge & Feed Stations (IEC 61851-21/22 Standards)
Electrostatic Discharge (ESD) Simulator
Ambient temperature Relative humidity Atmospheric pressure Electromagnetic enlivenment
・Number of surges For DC power ports and interconnection lines five positive and five negative surge pulses. For AC power ports five positive and five negative pulses each at 0º, 90º, 180º and at 270º; ・Time between successive pulses: 1 min or less
6. Evaluation of Test Results and Test Report The test results shall be classified in terms of the loss of function or degradation of performance of the equipment under test, relative to a performance level defined by its manufacturer or the requestor of the test, or agreed between the manufacturer and the purchaser of the product. The recommended classification is as follows: 1) Normal performance within limits specified by the manufacturer, requestor or purchaser; 2) Temporary loss of function or degradation of performance which ceases after the disturbance ceases, and from which the equipment under test recovers its normal performance, without operator intervention; 3) Temporary loss of function or degradation of performance, the correction of which requires operator intervention; 4) Loss of function or degradation of performance which is not recoverable, owing to damage to hardware or software, or loss of data. Generally speaking, as far as the EUT can be immune to the surges which is injected in the all specified period and it satisfy the functional requirements according to the product specification, the test result can be judged as “Good”. The test report shall contain the test conditions and the result. Notes: This test set-up is quoted from IEC61000-4-5 Ed.2.0 (2005) Standard. Please go through the Standard if the more details are required.
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Voltage Dip & Swell Simulator
VDS-2002 Feature ● Voltage dip & swell simulator conforming to EN/IEC61000-4-11 Ed.2 (2004) Standard
(Available for voltage variation test defined in the Standard 1994 as well) ● Enable to connect EUT power supply as its commercial outlet figure is with standard at-
tached multi-figures outlet ● Easy setting for the test parameters on the front panel ● Realize flexible test conditions setting beyond the Standard with a PC remote control ● Enable to conduct the interruption test in DC (DC125V / 16A max)
Specification Note
AC290V Max Continuous Interruption time <5 s Interruption time <5 s Continuous
Q’ty 1 pc. 1 volume
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Fast Transient Burst Simulator Lightning Surge Simulator Voltage Dip & Swell Simulator
Accessory Item Power cable Instruction manual
For Plug-in Charge & Feed Stations (IEC 61851-21/22 Standards)
At 1000Ω load At 1000Ω load 5V step at AC100V input 5V step at AC100V input 1 time step 0.0 cycle step 1s step 0.5m step at setting <100s 1s step at setting >100s 0.01 cycle step 0.1ms step 1s step at setting >100s 1°step 0.1ms step
Electrostatic Discharge (ESD) Simulator
Parameter Specification Input voltage range AC100~240V±10% 50 / 60Hz±10% DC 0~125V Output voltage range AC 0~Input voltage+20% DC 0 or Input voltage Output current capability AC 100% of input voltage 16A rms 70% of input voltage 23A rms 40% of input voltage 40A rms DC 16A Peak inrush current drive capability AC100~120V 250A peak (<10ms) AC220~240V 500A peak (<10ms) Load regulation 100% of input voltage <5% at 0~16Arms 70% of input voltage <7% at 0~23Arms 40% of input voltage <10% at 0~40Arms Over shoot / Under shoot (in interruption) <5% in voltage variation Rise-up / Fall-down time (in interruption) 1~5μs Dip / Swell level Percent setting 0~120% Voltage setting 0~288V Number of repetition Number setting 1~1000 times or unlimited repetition Interval cycle Cycle setting Synchronous 0.01~5000 cycles Time setting Synchronous 1s~100s Asynchronous 10ms~10h Dip cycle Cycle setting Synchronous 0.01~5000 cycyles Time setting Synchronous 0.1ms~100s Asynchronous 0.1ms~10h Dip phase Phse angle setting Synchronous 0~360° Time setting Synchronous / 0~16.6ms Asynchronous Voltage variation test Time setting Synchronous Max. velocity 0~100% : 1.5s Min. velocity 0~100% : 10s Memory capacity 5 tests Input voltage from EUT AC100~115V / AC200~240V±10% 50 / 60Hz±5% Interface Optical interface (RS232C or USB) Operating temperature range 15~35℃ Operating humidity range 25~75%RH (without dew) Dimension (W) 430x(H)650x (D) 600mm Mass Approx. 130kg
VDS-2002 Front Panel Digital indicator : Indicates test level / Dip cycle / Dip phase / Interval / Number of test LINE switch : ON / OFF of power supply to EUT SW1 monitor switch : Put out input voltage (base voltage) in LINE OF state. Switching Sensing mode (Correction of voltage fall due to load variation) or Direct mode (Put out input voltage constantly) when keep on pushing state SW2 monitor switch : Indicates test level (Set % value for input voltage) in LINE ON state Memory number switch : Memorizes test patterns up to 5 Test level switch : Sets test level Dip cycle switch : Sets time from start of dip or swell and its finish Dip phase switch : Sets phase angle from start of dip or swell and its finish Interval cycle switch : Sets repletion cycle Repeat switch : Sets number of time of test Warning lamp : Turns on in LINE on state. Blinking in START of test START switch : Starts test. Impossible to do without LINE ON STOP switch : Stops test Does not LINE OFF
Test level
Fast Transient Burst Simulator Lightning Surge Simulator Voltage Dip & Swell Simulator
For Plug-in Charge & Feed Stations (IEC 61851-21/22 Standards)
Electrostatic Discharge (ESD) Simulator
Dip cycle Dip phase (Variation time) (Start phase angle)
Interval cycle
â&#x2013; Option Software (VDS-2002-PC)
MODEL : 14-00036A
Enables to set the test parameters along usersâ&#x20AC;&#x2122; preference or determination in addition to the Standard. The set available parameters are dip & swell cycle, repetition cycle, interval cycle, etc. as well as IEC test levels. Very efficient tools for the operation.
Optical USB Module
MODEL : 07-00022A
Optical RS232 Module
Connection adaptor used for PC remote control of the simulator. USB optical conversion, equipped with 5m optical fiber cable
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MODEL : 07-00017A
Connection adaptor used for PC remote control of the simulator. RS232C optical conversion, equipped with 5m optical fiber cable
E M C T e s t S y s tem s f o r A u t o m o t i v e E lect r o n i c s
IEC61000-4-11 Ed.2 Test Standard 1. General Immunity test standard for electrical / electronic equipments which are connected to low voltage power supplies networks whether they are malfunctioned or resistible against short interruptions or voltage variations. Power capacity of equipments under the test (EUT) shall be 16A per phase. The test object shall be for EUT which are connected to 50 / 60Hz AC power supply and equipments which are connected to 400MHz AC power supply is not applied to the Standard.
2. Test Level 1. Voltage dips and short interruption Table 1 – Preferred test level and durations for voltage dips Calss* test level and durations for voltage dips (ts) (50Hz / 60Hz) Class 1 Case-by-case according to the equipments requirements 70% during 25/30° cycles Class 2 0% during 1/2 cycle 0% during 1 cycle Class 3 0% during 1/2 cycle 0% during 1 cycle 40% during 10/12° cycle 70% during 25/30° cycle 80% during 250/300° cycle Class X Special Special Special Special Special a. Classes as per IEC61000-2-4 ; see Annex B b. Class X can be any level determined by consent between the EUT manufacturer and the simulator supplier c. “25/30°cycle” means “25°cycles for 50Hz test” and “30°cycles for 60Hz test” * Each dip% shall be voltages against the rated voltages
Table 2 – Preferred test level and durations for short interruptions
0
5
25
t (Periods)
Note : The voltage decreases to 70% for 25 periods. Step at zero crossing - Voltage dip – 70% voltage dip sine wave graph
2. Voltage variations (Optional) Table 3 – Preferred test level and durations for short interruptions Voltage test level Time for decreasing voltage (td) Time at reduced voltage (ts) 70% Abrupt 1 cycle X* Special Special * Class X can be any level determined by consent between the EUT manufacturer and the simulator supplier * “25/30°cycle” means “25°cycles for 50Hz test” and “30°cycles for 60Hz test”
Time for increasing voltage (ti) 25/30°cycles Special Ut (eff) 100%
70%
0%
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Fast Transient Burst Simulator Lightning Surge Simulator Voltage Dip & Swell Simulator
For Plug-in Charge & Feed Stations (IEC 61851-21/22 Standards)
U
Electrostatic Discharge (ESD) Simulator
Calss Test level and durations for short interruptions (ts) (50Hz / 60Hz) Class 1 Case-by-case according to the equipments requirements Class 2 0% during 250/300° cycle Class 3 0% during 250/300° cycle Class X Special * “250/300°cycle” means “25°cycles for 50Hz test” and “30°cycles for 60Hz test” * Class X can be any level determined by consent between the EUT manufacturer and the simulator supplier
IEC61000-4-11 Ed.2 Test Standard 3. Characteristics and performance of the generator Output voltage at no load Voltage change with load at the output of the generator 100% output, 0A to 16A 80% output, 0A to 20A 70% output, 0A to 23A 40% output, 0A to 40A Output current capability Peak inrush current capability (no requrement for voltage variation tests) Instantaneous peak overshoot / undershoot of the actual voltage, generator loaded with 100Ω resistive load Voltage rise (and fall) time tr (and tf) see Figures 1b) and 2, during abrupt change, generator loaded with 100Ω resistive load Phase shifting (if necessary) Phase relationship of voltage dips and interruptions with the power frequency Zero crossing control of the generators
As required in Table 1, ±5% of residual voltage value Less than 5 of UT Less than 5 of UT Less than 5 of UT Less than 5 of UT 16A r.m.s per phase at rated voltage. The generator shall be capable of carrying 20A at 80% of rated value for a duration of 5s. It shall be capable for carrying 23A at 70% of raged voltage 40A at 40% of rated voltage for a duration of 3s. (This requirement may be reduced according to the EUT rated steady-state supply current. See Clause A. 3). Not be limited by the generator. However, the maximum peak capability of the generator need not exceed 1000A for 250V to 600V mains, 500A for 200V to 240V mains, or 250A for 100V to 120V mains. Less than 5% of UT Between 1μs and 5μs 0°to 360° Less than ±10° ±10°
■EUT Peak Inrush Current requirement To oscilloscope Voltage Interrupt generator G
T B C
R
Fast Transient Burst Simulator Lightning Surge Simulator Voltage Dip & Swell Simulator
For Plug-in Charge & Feed Stations (IEC 61851-21/22 Standards)
Electrostatic Discharge (ESD) Simulator
Components G voltage interrupt generator, switched on at 90° and 270° T current probe, with monitoring output to oscilloscope B rectifler bridge R bleeder resistor, not over 10000Ω or less than 100Ω C 1700µF ±20% electrolytic capacitor Circuit for determining the inrush current drive capability of the short interruptions generator
In order to be able to use a low-inrush drive current capability generator to test a particular EUT, that EUT’s measured inrush current shall be less than 70% of the measured inrush current drive capability of the generator.
4. Test Setup The test shall be performed with the EUT connected to the test generator with the shortest power supply cable as specified by the EUT manufacturer. If no cable length is specified, it shall be the shortest possible length suitable to the application of theEUT.
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E M C T e s t S y s tem s f o r A u t o m o t i v e E lect r o n i c s
IEC61000-4-11 Ed.2 Test Standard 5. Test Procedure
■Climatic and Electromagnetic Conditions Ambient temperature Relative humidity Atmosopherical pressure Electromagnetic environment
15°C~35°C 25%~75% 86kPa~106kPa (860hPa (mbr)~1060hPa (mbr)) Level which does not affect the test result
■Execution of the test ・The EUT shall be tested for each selected combination of test level and duration with a sequence of three dips / interruptions with intervals of 10s minimum (between each test event). ・Each representative mode of operation shall be tested. ・For voltage dips, changes in supply voltage shall occur at zero crossings of the voltage, and at additional angles considered critical by product committees or individual product specifications preferably selected from 45°, 90°, 135°, 180°, 225°, 270° and 315°on each phase. For short interruptions, the angle shall be defined by the product committee as the worst case. In the absence of definition, it is recommended to use 0°for one of the phases. ・For voltage variations (Optional), the EUT is tested to each of the specified voltage variations, three times at 10s interval for the most representative modes of operations.
6. Evaluation of Test Results and Test Report
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Fast Transient Burst Simulator Lightning Surge Simulator Voltage Dip & Swell Simulator
Notes: This test set-up is quoted from IEC61000-4-11 Ed.2.0 (2004) Standard. Please go through the Standard if the more details are required.
For Plug-in Charge & Feed Stations (IEC 61851-21/22 Standards)
Generally speaking, as far as the EUT can be immune to the surges which is injected in the all specified period and it satisfy the functional requirements according to the product specification, the test result can be judged as “Good”. The test report shall contain the test conditions and the result.
Electrostatic Discharge (ESD) Simulator
The test results shall be classified in terms of the loss of function or degradation of performance of the equipment under test, relative to a performance level defined by its manufacturer or the requestor of the test, or agreed between the manufacturer and the purchaser of the product. The recommended classification is as follows. 1) Normal performance within limits specified by the manufacturer, requestor or purchaser; 2) Temporary loss of function or degradation of performance which ceases after the disturbance ceases, and from which the equipment under test recovers its normal performance, without operator intervention; 3) Temporary loss of function or degradation of performance, the correction of which requires operator intervention; 4) Loss of function or degradation of performance which is not recoverable, owing to damage to hardware or software, or loss of data.
Space-Magnetic Field Visualization System
EPS-02EMF system Feature The system detects position of the magnetic field sensor on the basis of the image on the camera first of all and then, recognizes strength of the signal that is measured by the sensor upon frequency analysis of the signal almost simultaneously. Finally, visualization of the strength dispersion in composition with the real image of the measured object can be realized on screen of PC. In terms of magnetic field in low frequency, International Commission on Non-Ionizing Radiation Protection (ICNIRP) published “FOR LIMITING EXPOSURE TO TIME‐VARYING ELECTRIC AND MAGNETIC FIELDS (1HZ - 100 kHZ). Also, International Electrotechnical Commission (IEC) and Japanese Industrial Standard (JIS) have provided the measurement criteria. Especially in fields of advancing home appliances which efficient power invertors are built in, power generation equipments like photovoltaic applications, railroad vehicles, charging stands which are expanding rapidly accompanied with spread of electric vehicle (EV) and plug-in hybrid vehicle (PHV) and wireless power supply, this system can surely contribute to drastic reduction of manpower on the countermeasures.. ● Measurements specified in ICNIRP2010, IEC 62233 and JIS TS C 0044 conductible. ● High responsiveness following to the image realized regardless of figures or colors on the sensor part ● Composite image of the actual image taken by the camera and the measured dispersion strength visualized ● Taking the measurement conditions and environment inside a vehicle into the account, 5m extension cable is attached to
the 3 axes magnetic field sensor. ● High speed signal processing from the magnetic field sensor realized owing to high speed FFT available the oscilloscope in
the frequency analysis.
EPS-02EMF System Configuration ■ Magnetic field sensor for the measurement (FT3470-91 by HIOKI Corporation) ■ Signal processor (R&S®RT0 1004-NSL by Rohde & Schwarz Japan) ■ Control software (with PC and camera)
Magnetic field sensor for the measurement Camera
Signal processor
USB cable
Others
Emission Measurement Systems
LAN cable
Analogue XYZ
Control PC & software
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E M C T e s t S y s tem s f o r A u t o m o t i v e E lect r o n i c s
EPS-02EMF System Measurement Scene Example with EPS-02EMF ■ Magnetic field sensor for the measurement (FT3470-91 by HIOKI Corporation) ■ Signal processor (R&S®RT0 1004-NSL by Rohde & Schwarz Japan) ■ Control software (with PC and camera)
Measurement scene to an engine room
Magnetic field dispersion in the engine room
Measurement scene to a panel part inside a vehicle
Magnetic field dispersion on the panel part
EPS-02EMF Basic Specifications ■ Sensor Model NO. FT3470-91 by HIOKI Corporation Measurement frequency Sensor Measurement axis Rated magnetic flux density Measurement mode Magnetic flux density Exposure level Measurement range Magnetic flux density Exposure level Measurement unit Display renewal rate Interface
10H~400kHz Loop coil Cross-sectional area 100cm2 X, Y , Z 2mT 10Hz~400kH, 10Hz~2kHz, 2kH~400kHz General Public / Occupational 2μT/20μT/200μT/2mT *Rated magnetic flux density:2mT 20%/200%/2000% Magnetic flux density T / Exposure level % Approx. 250ms USB 1.1
■ Signal processor R&S ® RTO1004-NSL by ROHDE & SCHWARZ JAPAN Oscilloscope At operation in FFT
Bandwidth Sampling rate ENOB Rise time Input sensitivity Channel-to-channel isolation RMS noise floor at 50 Ω Trigger jitter Waveform acquisition rate Noise floor Updating speed
600MHz 10G samples/s >7 583 ps 1mV~ in Base unit > 60dB ≦280μV at f.s. 200mV <1 ps (RMS) >1,000,000 waveforms/s -145 dBm/Hz (typical) Max. ≧1,200 waveforms/s (typical)
■ Control software, PC, camera
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Others
Screen : 640 X 480 dot Division size : 10~120 dot Magnetic flux density / Exposure level Normal / Hold Still image / Animation Auto / Manual Storage / Reading / Print-out / Export / Comment input Windowa XP / Vista / 7 USB cable attached
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Emission Measurement Systems
Image division size Measurement mode Measurement data Image display on camera Strength level setting Arbitrary function Corresponding OS Others
EPS-02EMF System Affordable Version : EPS-02H (Example) Reads directly the data measured with the magnetic sensor and visualizes it on PC. Camera
【Composition of EPS-02H】 ■ Control software (with PC and camera) ■ Magnetic field sensor for the measurement (FT3470-91 by HIOKI Corporation)
USB cable USB cable Magnetic field sensor for the measurement
Control PC & software
Electric Field Measurement EPS-02E (Example) Visualizes the data measured in electric field on frequency analysis. 【EPS-02E configuration】 ■ Electrical field measurement antenna (some MHz～some GHz, to be discussed) ■ Spectrum analyzer (by Rohde & Schwarz, etc. to be discussed) ■ Control software (with PC and camera)
USB cable
Antenna
Camera
Connection cable
Application Example - Sound Visualizes kinds of analogue signals by measurement of sound with noise meter.
Noise meter Camera
Others
Emission Measurement Systems
USB cable Connection cable Control PC & software
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Spectrum analyzer by ROHDE & SCHWARZ (Example)
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E M C T e s t S y s tem s f o r A u t o m o t i v e E lect r o n i c s
Emission Measurement System for PCB
EPS-3007 Feature
●Enable to measure near filed unnecessary radiation from PCB automatically ●Enable to measure the frequency range to 3GHz from 150kHz (Option) ●Wide measurement area up to 300mm X 350mm ●Pinpoint the emission source with composite figure of the measurement distribu-
tion map and PCB photo ●Standard equipment of both electric field and magnetic field probes so that the
measurement in the both field can be enabled
Specification Parameter Specification Measurement method Scanning with micro electric field probe in XY stage Analysis of detection signal With a spectrum analyzer Measurement frequency range (Standard) 30MHz~1.5GHz Low range of measurement frequency (Option) 150kHz~100MHz Control method (Optionally up to 3GHz) PC control / GP-IB / Pulse motor control / Image loading Measurement area 300 X 350 (mm) Min. scanning / Min. step >1mm / 0.1mm step Power supply AC95V~120V, 210V~250V Dimension (W) 601 X (H) 980 X (D) 662mm Mass Approx. 37kg PC Correspondent machine PC / AT compatible machine operating with Windows XP / 7 OS Microsoft® Windows XP / 7® Correspondent spectrum analyzer Agilent Technology E4402B ADVAN TEST U3741 ANRITSU MS2661C * Please contact us for availability of the other spectrum analyzers
Accessory item AC cable Motor control cable Coaxial cable Video cable GP-IB cable N-SMA conversion cable Hexagon wrench Instruction manual Probe A (Vertical magnetic field probe) Probe B (Horizontal magnetic field probe) Probe C (Vertical electric field probe) Remote controller Remote controller cable Install madia
System configuration EPS-3007
RF cable
Spectrum analyzer
Camera controller Control cable for spectrum analyzer (GP-IB)
USB cable
PC
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Others
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Emission Measurement Systems
① Attach either magnetic filed probe or electric field probe along the purpose ② Load spectrum data on the each point into PC from spectrum analyzer which is connected to the antenna probe ③ Enable to realize efficient counter measure for the EMI by edition and analysis to composite data with PCB photo
EPS-3007 Measurement Procedure ●Select the antenna probe from
Power ON system
Select antenna probe and spectrum analyzer
●Set division size (measurement
the standard equipped 3 kinds ●Set frequency range, frequency step and image size
resolution) , measurement range and number of measurement
Set image position
Set measurement conditions
Set emission map
Counter measure
Finish
Measure
Compare
Noise distribution map before counter measure
Noise distribution map after counter measure
Enable to display emission map per particular frequency It is possible to take in the spectrum information on all the frequency domains for every measurement point by only one measurement. Moreover, the measuring frequency can be set up arbitrarily. (Start frequency~stop frequency) The measured data can be displayed as an emission map by the composition with the PCB photo. Thereby, arbitrary analysis can be realized in the desired frequency range (Current intensity distribution or magnetic field intensity distribution). The emission map information follows to be displayed by dragging blue colored band zone of indicated frequency range. Display spectrum data in the all set frequency range (Start~stop frequency) as an emission map
Others
Emission Measurement Systems
Emission map follows to be displayed by dragging blue colored band zone of the indicated spectrum indication Composite emission map picture
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E M C T e s t S y s tem s f o r A u t o m o t i v e E lect r o n i c s
Option Probes Characteristics Magnetic field antenna (2 kinds) and electric field antenna (1 kind) are standard equipped. The directivity can be arbitrarily decided with the magnetic field probe. On antenna movement for the scanning is adopted to the system. The measurement pitch can be set arbitrarily. The method is superior to antenna array type and enables the uniformed measurement since no individual performance difference there. Magnetic field
High sensitivity
0° High sensitivity
90° High sensitivity
Magnetic field
Magnetic field
Current
Electric field High sensitivity
Current
Low sensitivity
0°
Characteristics of Probe A
Characteristics of Probe B
90°
Characteristics of Probe C
Difference between Electric field probe and Magnetic field probe Electric field probe may measure emission source which is not measured by magnetic field probe on PCB. ① Measurement with magnetic field probe There may be cases that position of LSI which should be measured is not detected with magnetic field probe.
② Measurement with electric field probe Position of LSI which radiates the noise is clear. Counter measure to this LSI can make improvement against the noise.
■Option RF Amplifier 3GHz
MODEL : 01-00029B
The applied frequency range is 25MHz~3000MHz and the amplifier gain is 36dB Item RF amplifier 3GHz
Characteristics Gain = 36dB
Frequency range 30MHz~3000MHz
Note Attachable to Probe A, B, C
●Applicable model : EPS-3007
LF Probe
MODEL : 01-00035A For low frequency range (150kHz~100MHz) and vertical magnetic field Item Amplifier PROBE L
Characteristics Gain = 40dB With correction
Frequency range 30MHz~1500MHz 150kHz~100MHz
Note Respondent to 150kHz with correction Vertical magnetic field detection
●Applicable model : EPS-3007
Specialized anechoic Box and Shield Box for EPS-3007
Others
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Emission Measurement Systems
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Emission Measurement System for PCB
EPS-6000 Feature
●Measurable up to 8GHz in the frequency range
●4 axes (X, Y, Z, θ) measurements with minute step minimum 0.1m realized ●Equivalent distance measurement to parts on PCBs even the heights are different ●Composite figure of photo of the measured PCB and the measurement data real-
ized ●Rich magnetic field probes in the figures, sizes and Vertical/Horizontal directions ●Versatile display for the measurement data as 2 dimensions, 3 dimension, and
equiangular line realized ●Comparison display with the previous measured data available ●Many brands spectrum analyzers correspondent ●Suitable for CISPR 22 (Oct. 2010) regulation
Main unit configuration EPS-6000 3G EPS-6000 6G Measurement Method Scanning with near field magnetic probe (height measurement laser attached) Measurement Are (W)300 × (D)270 × (H)100mm φ0, 45, 90, 135° Min. Step 0.1mm Position accuracy ±0.01mm (in one direction movement) Position accuracy (θ) ±1.0° Measurement Frequency Range * 150kHz ~ 3GHz 100MHz~6GHz (8GHz as Option) Measurement Probe 01-NVF020:Elliptic probe for detection in horizontal magnetic field 1mm 01-NVF010:Elliptic probe for detection in horizontal magnetic field 1mm Dimension (W)490 × (D)670 × (H)610mm Mass 39 Kg. (Only main unit. Spectrum analyzer and PC excluded) Power Supply AC 100V~240V Power Consumption 300W (Max.) (For spectrum analyzer excluded) Operating Temperature 0°C~40°C (without dew) Camera 4 million pixel (High-definition camera) Correspondent Spectrum Analyzer See the following table ("Correspondent spectrum analyzer") * Measurement frequency ranges depend on the measurement probes
Correspondent Spectrum Analyzer Manufacturer Model NO. ROHDE&SCHWARZ FSC, FSL, FSP, FSV, FSG, FSQ ANRITSU MS2661C, MS2665A, MS2667C, MS2668C,MS2681A, MS2683A, MS2687B, Agilent Technologies ESA Series(E44xx), PSA Series(E444x), CXA(N9000A), EXA(N9010A), MXA(N9020A), PXA(N9030A) ADVANTEST U3700Series * Please contact us about the other spectrum analyzers.
Measured figures on display (Image)
Others
Emission Measurement Systems
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E M C T e s t S y s tem s f o r A u t o m o t i v e E lect r o n i c s
EPS-6000 System configuration
RF cable Spectrum analyzer Control cable for spectrum analyzer (GP-IB/LAN/USB)
USB cable
LAN cable Lap-top PC
EPS-6000
Correspondent Spectrum Analyzer Main unit Software
EPS-6000 main unit Capture card (Experss Card) Probe for measurement Probe for robotic calibration RF cable (SMA-N 2m) USB cable (Type A-B, 1.8m) PC - Main unit Control cable for spectrum analyzer (GP-IB/LAN/USB) PC - Spectrum analyzer Video cable PC - Main unit AC cable Specialized application (data print-out, browsing function and plural PC installation possible) Core library DotNET Frameworks3.5 Measurement driver NI VISA2.5 onward or Agilent IO Libraries Suite 15.5 onward Driver kinds NI-DAQ, Robot driver, Camera driver, DirectX
Q’ty 1 pc. 1 pc. 1 pc. 1 pc. 1 pc. 1 pc. 1 pc. 1 pc. 1 set
Optional probes Measurement Model NO. Designation frequency ■For EPS-6000 3G 01-NHC010 Circular probe for detection in vertical magnetic field 1mm 150kHz~3GHz 150kHz~2GHz 01-NHC020 Circular probe for detection in vertical magnetic field 2mm 01-NHC050 Circular probe for detection in vertical magnetic field 5mm 150kHz~1GHz 01-NVC010 Circular probe for detection in horizontal magnetic field 1mm 150kHz~3GHz 01-NVC020 Circular probe for detection in horizontal magnetic field 2mm 150kHz~2GHz 01-NVC050 Circular probe for detection in horizontal magnetic field 5mm 150kHz~1GHz 01-NVF020 Elliptic probe for detection in horizontal magnetic field 2mm 150kHz~3GHz 01-NVF050 Elliptic probe for detection in horizontal magnetic field 5mm 150kHz~3GHz 01-NVF100 Elliptic probe for detection in horizontal magnetic field 10mm 150kHz~2GHz ■For EPS-6000 6G 01-NVF005 Elliptic probe for detection in horizontal magnetic field 0.5mm 100MHz~8GHz 01-NVF010 Elliptic probe for detection in horizontal magnetic field 1mm 100MHz~6GHz *1 Typical attenuation value between MSL (Micro strip line) and the probe at 1GHz. *2 Typical value between max. value and (Max.value - 6dB) (Half-width). *3 Width between micro strip line and the probe
Coil direction Sensitivity *1 Resolution *2
MSL Gap width *3
Horizontal Horizontal Horizontal Vertical Vertical Vertical Vertical Vertical Vertical
-48dB -40dB -30dB -46dB -37dB -30dB -45dB -37dB -34dB
0.35mm 0.55mm 1.22mm 0.39mm 0.60mm 1.20mm 0.29mm 0.66mm 1.26mm
0.1mm 0.2mm 0.5mm 0.1mm 0.2mm 0.5mm 0.2mm 0.5mm 1.0mm
Vertical Vertical
-56dB -47dB
0.10mm 0.17mm
0.05mm 0.1mm
Note
Standard equipped
Standard equipped
Others
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3D Emission Measurement System
EPS-01A
Shielded room
Spectrum analyzer Power supply for antenna and pre-amplifier
GP-IB
Extends the near field measurement technology on PCB to farther field, and realizes visualization and measurement of the unnecessary radiation, frequency and radiation dispersion in body-size 3D for the counter measure to electronics equipments. The measurement shall need to be done in open-site which is less influence of wall reflection or an anechoic chamber. The ideal environment shall be an anechoic chamber which consists of absorbers on the 6 surfaces.
Magnetic or electric field antenna Positioner drive circuit
●Wide measurement frequency range to 2.66GHz from 30MHz ●Measurable down to 10mm pitch. ●Enable to switch to either vertically polarized wave or horizontally
PC
polarized wave
Specification System component Parameter Scanning space Scanning frequency range Scanning direction Scanning environment Antenna Positioner Drive Drive control Scan velocity Scanning time Min. movement resolution Controller Operating environment OS PCI board Scanning Data display Plane display Data output Printing function Data saving
Specification Scan max. 1m cubic space adjacent to one side of EUT 30MHz~2.6GHz Scan each surface of EUT upon rotation of EUT Anechoic chamber or open-site Electric filed / Magnetic field changeable, Balanced dipole antenna (electric field) / Shielded loop antenna (magnetic field) Pre-antenna built-in Output impedance : 50Ω Independent drive of X, Y and Z axis, antenna polarized wave switching (90° rotation horizontally and vertically) Control through optical fiber interface Max. 50mm/s (automatic speed control) Approx. 50 minutes until scanning 1m cube wtih 100m step 10mm for X, Y and Z direction PC / AT compatible machine operating with Windows XP / 7 Windows XP / 7® GP-IB control board (connected to spectrum analyzer), Motor control board (connected to positioner) Automatic scanning of the space designated for X, Y and Z axis Slice scanned data on X-Y plane, X-Z plane and Y-Z plane at arbitrary position and display strength. The displayed frequency range is designated arbitrarily in the scanning range Print color distribution map at arbitrary position of X-Y, X-Z and Y-Z planes Save map data and spectrum data
PC Display ■Field Intensity Distribution on X-Y, X-Z and Y-Z planes
X-Z plane image
Composite image of X-Y, X-Z and Y-Z planes
X-Y plane image
Y-Z plane image
■Image Figure of Transition from Near Field to Far Field Image intensity of radiated electromagnetic wave from EUT is getting attenuated accompanied with transition from near field to far field
Others
Emission Measurement Systems
Select displayed plane from X-Y, X-Z or Y-Z plane After the selection, variation of the depth direction which makes Z axis be the parameter can be visualized for X-Y plane with the right side slide bar (X-Y plane is selected in the above display example) Intensity distribution variation along frequency difference can be also visualized when frequency range on spectrum graph is designated. In addition, the polarized plane can be selected to “Only horizontal”, “Only vertical” or “Horizontal and vertical composite). 88
Near field
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Far field
−Memo−
http://www.noiseken.com International Sales & Marketing Section 1-4-4 Chiyoda, Chuo-ku, Sagamihara City, Kanagawa Pref. 252-0237 Japan TEL: +81-(0)42-712-2051 FAX: +81-(0)42-712-2050 E-mail : sales@noiseken.com
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