www.championtimber.com
Sheet Material and Insulation Unrivalled Quality… Unrivalled Range…
The Ouality Timber Merchants
Unrivalled Service…
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Champion Timber Why choose Champion for your Timber?
Product range:
We’re the South East’s leading independent timber specialists with over 75 years experience of supplying the building trade. Recently voted again one of the UK’s top performing timber merchants in a customer survey by TRADA*, we’re dedicated to providing you, the professional, with the range and quality of timber that will save you time and money. *TRADE KPI Customer Survey 2003, 2004 and 2006
Branch Distribution Centre – Edenbridge
Quality of product • For our Softwood Planed Timber and Mouldings, we only use prime quality timber, then re-grade and machine it at our extensive Edenbridge mill to meet our own stringent standards. This is sourced and imported from the most responsibly managed Nordic forestry companies. • On-going investment in technology ensures quality, accuracy, consistency and with our Planed Timber and Mouldings, a super smooth finish. This guarantees you minimal preparation and wastage, so you save time and money.
Extensive range of timber in stock
Range and breadth of stock • Machining our own timber ensures all of our branches carry a vast range of profiles and extensive stocks, all properly kiln dried. This ensures a continual supply of stock always ready to go for your next job. • Our selection of around 15000 timber and timber related products ensures more choice and provides a credible single source solution saving you valuable time and money
Investment in technology
High standards of customer service • As accredited Investors in People, Champion employs helpful, knowledgeable, motivated staff who benefit from on-going training and development continuously improving our customer service. • Unusual or ‘one off’ jobs are no problem as we offer a prompt machine-to-order service from our own mills.
Profile design and matching service
• Reliable, local deliveries, please contact your local branch for more details.
Always keeping ahead • As an independent company, we anticipate and react quickly to changing customer demands and product improvements. • We comply with all British and International regulations and guidelines regarding sustainability of timber resources and have a clearly defined environmental policy.
Reliable deliveries
• Nine branches already in Surrey and Kent, with more planned.
Excellent customer service TTF
To obtain an estimate or to place an order there are four easy options:
TT-COC-1996 c 1996 FSC A.C. Look for FSC labelled products FSC Supplier The Global Benchmark for Responsible Forest Management
1. Visit your local branch, we’re ready to serve you. 2. Telephone your local branch, we’re ready for your call. 3. Fax your request or order to your local branch. 4. Email your local branch with your request or order. Please note we accept: Visa, Mastercard, Switch/Maestro, TradePro cards. Branch details are on the reverse of this brochure.
02
www.championtimber.com
/16-37-034
Timber Products Blockboard Chipboard Claddings Cut to size Sheet Material Decorative Boards Decking Doors Fencing Fire Rated Boards Flooring Glulam Laminated Beams Hardboard Hardwood Insulation Joinery Laminates MDF Boards Melamine Faced and Wood Veneered Chipboard Oriented Strand Board Pine Board Plasterboard Plywood Sawn Softwood Staircase Parts Softwood Mouldings Softwood Planed Thermowood Timber Buildings Velux Worktops Windows Timber Accessories Adhesives Bolts Brackets Corrugated PVC Decorators Aids Door and Window furniture Fixings Hand Tools Hangers Ironmongery Locks and Security Mastics Nails Paint Power Tools Screws Woodcare Products
Contents
Contents
CHAMPION at your SERVICE WIDE RANGE with BIG STOCKS • FREE DELIVERY - to a wide area • CUT TO SIZE SHEET MATERIAL - first 2 cuts FREE • RANGE OF LENGTHS OFFERED - reduces waste • SPECIALS OUR SPECIALITY - with our Timber Profiling and Pattern Matching service • OUR BRANCHES STOCK - all the Fixtures, Fittings, Finishes and Tools to go with your Timber and Sheet Material
Again voted by you, our customers, as one of the TOP PERFORMING TIMBER MERCHANTS in the UK (TRADA Survey)
‘CE’ Product Marking
03
Building Regulations Part ‘L’ 2006 Conservation of Fuel and Power 04 Examples to meet Part ‘L1B’ 05-06
Insulation Products Rockwool Roll
07
Rockwool Flexi-Slab
07
Rockwool RWA45 Semi Rigid Slabs
07
Rockwool Cavity Wall Batts
07
Glass Fibre Rolls
07
Celotex GA3000Z, Therma-Break and XR3000 Kingspan Thermapitch TP10
08
Actis Tri-Iso Super 10
09
Expanded Polystyrene
09
Superquilt
09
Thinsulex
09
Kingspan Thermaroof TR31
10
Celotex Tempchek TD3115
10
Building Regulations Part 'E' 2004 Resistance to the Passage of Sound
15
WBP Hardwood
19
Masterboard
15
WBP Birch
19
Supalux
15
Flexible
19
MDF FR Euro Class B & C
15
BBA Approved Construction
19
Shuttering
19
T & G Flooring
19
Marine
19
WBP Hardwood Plywood FR Euro Class B & C
15
Water & Fire Resistant Sheet Material 15
Plasterboard & Accessories Standard
16
Foil Backed Vapour Check
16
Plank
16
Soundshield
11
11 12 13 14 14
Medium Density Fibreboard (MDF)
Thermal Laminate
16
Phenolic Laminate
17
Moisture Resistant
17
Firecheck
17
Screen Panel
22
Decorative MDF
22
Topan Coloured V313 Moisture Resistant
22
Melamine 2 Sides
22
Lacquered 1 Side
22
Wood Veneered
23
Wood Veneered Edging
23
Wood Veneered & Melamine Faced Chipboard 24 & 25
Standard
20
Light
20
V313 Moisture Resistant
20
Wood Veneer
Medex Exterior
20
Flexible Veneer
26
ZF Ecologique
20
Bonded Laminates
26
16 20
Flexible
20
Pre-Cut Handi-Panels
17
WBP Hardwood Plywood
21
Coving
17
MDF
21
Accessories
17
Cut to size Service
21
Hardboard
Standard
18
Standard
21
Flooring Grade T & G Type P5
18
Oil Tempered
21
Perforated
21
Oriented Strand Board (OSB)
18
Insulation Board
21
Blockboard
18
Pinboard
21
Door Blanks
18
Sundeala 'K'
21
Floor Protection Board
Iron-on edging
25
Solid Wood Panel
Bead & Butt V313 Moisture Resistant
Drywall Screws
Chipboard
Acoustic Insulation Products Rockwool Flexi-Slab Reduc Monarfloor Acoustilay Attenu8
Pyrok & Viroc or similar
Hardibacker
08
Plywood
Fire Rated Sheet Material
Pine Panel Pine Stringer
26 26
Pine Stair Tread
26
Oak Panel
26
Worktops Postform Laminate
27
Solid Hardwood
27
Branch Maps & Contact Details
Back Cover
21
CE Certification and Marking of Panel Products and Insulation So as to introduce universally accepted standards and thereby make trading easier between member states, the European Union has introduced CE marking. The CE mark is confirmation that a product has been independently tested and certified as complying with the new product standard and is ‘fit for the purpose’ for which it is intended. For panel products and insulation, the Construction Panel Directive (CPD) was set up by the industry to set standards for testing and essential requirements that should be considered where relevant, these being • mechanical resistance and stability
• hygiene, health and the environment
• protection against noise
• safety in use
• safety in case of fire
• energy, economy and heat retention
The CE mark does not necessarily have to appear on every board, but can still be sold as CE or CPD compliant. If official written confirmation is required of compliancy, contact the Buying Department at New Malden Head Office on 020 8949 1621. Further on in this brochure, those products that are CE/CPD compliant are identified as such under their respective headings.
03
Building Regulations Part ‘L’ 2006 Conservation of Fuel and Power Conservation of Fuel and Power requires much more than just good insulation
Example of differences between identical new buildings, one built in 2002 and one in 2006
Updated in April 2006, Part 'L' sets out to make buildings more energy efficient, saving an estimated 1 million tonnes of carbon a year in the UK. For new build
As Built 2002 As Built 2002
U-Value) (0.16 (0.16 U-Value) 100mm 100mm Rock Rock fibre fibre insulation between insulation between joists joists
energy performance standards have been increased by 20% to 28% over the
Compliant Compliant L 2006 PartPart L 2006
U-Value) (0.14 (0.14 U-Value) 100mm Rock fibre Rock fibre 100mm insulation between insulation between joists joists
150mm 150mm Rock Rock fibre fibre insulation over joists insulation over joists
old 2002 regulations and are now based on the 'whole building' Target CO2
200mm Rock fibre 200mm Rock fibre over joists insulation insulation over joists
emission rate rather than meeting stand alone Elemental 'U' values. However on extensions and refurbishment work to existing buildings the Elemental U-value route may be used to show compliance.
Brick outer Brick outer skin skin
Brick outer Brick outer skin skin 0.35 U-Value) (0.35 (U-Value) Full-fillFull-fill CavityCavity Rock Rock 75mm75mm fibre cavity fibre cavity wall wall slab slab
Blockwork 3.5N 3.5N Blockwork
The new Part 'L' is split into 4 parts PlasterPlaster
• L1A
New Dwellings
• L1B
Work on Existing Dwellings
• L2A
New Buildings, other than Dwellings
• L2B
Work on Existing Buildings, other than Dwellings
Part L1A - New Build for Dwellings Five processes the designer/builder must go through to show compliance with Part 'L' of the Building Regulations 1. CALCULATE THE CO2 EMISSIONS: An Energy Performance Certificate must be produced using the SAP 2005 (new dwellings)
U-Value) (0.28 (0.28 U-Value) Full-fillFull-fill CavityCavity 100mm Rock Rock 100mm fibre cavity fibre cavity wall slab wall slab
Blockwork Blockwork (Lambda value 0.15) (Lambda value 0.15)
PlasterPlaster
U-Value) (0.25 (0.25 U-Value) PUR/PIR rigid foam PUR/PIR rigid foam 50mm50mm & beam T&G chipboard Block Block & beam T&G chipboard finish finish
U-Value) (0.22 (0.22 U-Value) PUR/PIR rigid foam PUR/PIR rigid foam 65mm65mm & beam T&G chipboard Block Block & beam T&G chipboard finish finish
WALLS - Full-fill: Brick outer skin - 75mm cavity filled with Rock fibre Cavity Batts 3.5N inner blockwork plastered.
WALLS - Full-fill: Reduce the U-value to 0.28. Change the 75mm Rock fibre cavity wall slab to 100mm. Change the medium density blockwork to a Lambda value of 0.15 W/mK.
FLOOR - Block and beam with 50mm PUR/PIR rigid foam and T&G Chipboard Decking.
FLOOR - Reduce the U-value to 0.22. Change the 50mm PUR/PIR rigid foam to 65mm.
ROOF - Concrete tiles over rafters with 100mm Rock fibre quilt between joists and 150mm over.
ROOF - Reduce the U-value to 0.14. Change the top layer of 150mm Rock fibre to 200mm.
GLAZING - UPVC double glazed windows using low-e soft glass.
GLAZING - UPVC double glazed windows using low-e soft glass.
HEATING - Gas fired condensing boiler (86% efficiency) with balanced flue supplying both heating and hot water.
HEATING - Gas fired condensing boiler (90% efficiency) with balanced flue supplying both heating and hot water.
or SBEM (non-dwellings) software. 2. DESIGN LIMITS REQUIRED: The thermal performance of the building envelope, the boiler efficiency, hot water and lighting must be within stated limits. 3. LIMIT SOLAR GAINS IN SUMMER: eg. by controlling the size of windows to reduce the need for air conditioning. 4. DEMONSTRATE THAT THE QUALITY OF CONSTRUCTION HAS BEEN ACHIEVED: By adopting Accredited Construction Details which covers thermal bridging etc and in most cases having an air test
Part L1B - Work on Existing Dwellings eg. extensions, refurbishment and material change of use With the 2006 regulations, meeting the required U-value of an element still applies A guide to U-Values to be achieved in existing buildings to meet Part L1B (Dwellings)
carried out. 5. PROVIDE INFORMATION FOR THE BUILDING USER: Supply
U-VALUES TO BE ACHIEVED ELEMENT
In summary for New Build this means: • Part ‘L’ Compliance for new build is no longer met by just achieving specific U-Values • All aspects of the build design are now major factors with more emphasis on quality of build. • Builders will require early input and greater technical support at design stage. • There MUST BE significant improvement in U-Values • Excessive air leakage dramatically affects fabric performance.
R-value - is the Thermal Resistance (m2K/W) of a component and is calculated by dividing the thickness expressed in metres, by its thermal conductivity. U-value - is an expression for the amount of heat that passes through a square metre of building element. The lower the U-value, the lower the heat loss. U-value is calculated as the reciprocal of the sum of the thermal resistance (R-value) of each component including any cavities. i.e. U-value (W/m2k)
04
=
1 Total sum of R-values
EXISTING ELEMENTS
EXTENSIONS & NEW ELEMENTS
REPLACEMENT ELEMENTS
RENOVATED ELEMENTS
RETAINED ELEMENTS (Upgraded)
THRESHOLD U-VALUE
Wall-Cavity
0.30
0.35
0.35
0.55
0.70
Wall-Other type
0.30
0.35
0.35
0.35
0.70
Floor
0.22
0.25
0.25
0.25
0.70
Roof-Flat
0.20
0.25
0.25
0.25
0.35
0.20 & 0.20 integral
0.20 & 0.25 integral
0.20 & 0.25 integral
0.20 & 0.25 integral
0.35
0.16
0.16
0.16
0.16
0.35
simple operating and maintenance instructions on usage of heating and water systems.
NEW ELEMENTS
Roof-Sloped Roof-Loft (joist)
NEW ELEMENTS - Thermal Bridging & Air Leakage Part L1B requires that the construction be built avoiding any thermal bridging in the insulation layers and that attention be given to reducing air leakage. RENOVATED ELEMENTS Where more than 25% of the surface area of a thermal element is being renovated, a way of showing compliance to Part L1B is to upgrade the whole of the element to meet the required U-Value. RETAINED ELEMENTS Retained Elements is either as a result of a material change of use or where an element became a thermal element as part of the thermal envelope, when previously it was not. Where the U-Value of a retained thermal element is worse than the threshold U-Value, the thermal element should be upgraded to achieve the stated U-Value. Variations may apply where the increased insulation may reduce the usable floor area by more than 5%, or where it will create difficulties with adjoining floor heights, or where the weight of the additional insulation might not be supported by the existing structure.
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Building Regulations Part L & L1B 2006
Part ‘L1B’ 2006 Examples to meet Part L1B in existing dwellings Loft Conversion in a Pitched Roof
Available from Champion
Pitch of the roof - required to meet a U-Value of 0.20 W/m2K Where existing rafters are 150mm deep • Existing tiles on tile batten on roof felt/membrane over rafters check for damage and make good. • 100mm Celotex XR3000 fixed between rafters using either Celotex
Code
Description
844ØTR
2400 x 1200 x 40mm Celotex Tuff-R GA3000Z
845ØTR
2400 x 1200 x 50mm Celotex Tuff-R GA3000Z
846ØTR
2400 x 1200 x 60mm Celotex Tuff-R GA3000Z
8475TR
2400 x 1200 x 75mm Celotex Tuff-R GA3000Z
841ØØTR
2400 x 1200 x 100mm Celotex XR3000 Other sizes available - see page 08
Fixing Clips or 25 x 50mm Treated Batten as stops. Important to maintain a 50mm ventilation gap above insulation.
21396748
Celotex Insulation Clip
2Ø193Ø65 75mm S/A Aluminium Foil Tape • Fix 40mm Celotex GA3000Z underneath to rafters. Overlap joints. Use Foil Tape to cover face joints.
6312SEP
1800 x 900 x 12.5mm S/E Plasterboard
6312DP
1800 x 900 x 12.5mm S/E Vapour Check Plasterboard (both above also in 2400 x 1200mm)
• Fix 12.5mm Plasterboard through Celotex to rafters. 1ØØRB
100mm thick 4.8m x 1200mm (5.76m2) split 3/400mm Rockwool Roll Batt
15ØTP3
150mm thick 3.2m x 1200mm (3.84m2) split 3/400mm Rockwool Roll Batt
1ØØCGLR14 100mm thick 3 Rolls 11.96m x 387mm (13.89m2) Crown Glass Fibre 50mm Air Space between rafters for ventilation
17ØCGCR8 170mm thick 3 Rolls 7.03m x 380mm (8.01m2) Crown Glass Fibre
Fix 12.5mm Plasterboard through Celotex to rafters
255ØSCT
25 x 50mm Sawn Treated Batten
471ØØSC
47 x 100mm Framemate Dry Graded to C16 Softwood Stud
5Ø1ØØCLS 38 x 89mm fin. C16 Softwood Planed 4 Eased Edges CLS Profile Stud 100mm Celotex XR3000 between rafters, fixed using Insulation Clips or fix 25 x 50mm Treated Batten as stops to rafters
40mm Celotex Tuff-R GA3000Z fixed underneath to rafters overlap joints
47mm x 100mm FrameMate as studding at 600mm centres or 38 x 89mm fin. CLS Profile Timber Stud
Use Foil Tape for face joints on 40mm Celotex
Fix 12.5mm Plasterboard through Celotex to stud
Pitched Roof - Cold Roof Construction For extensions, refurbishment or change of use etc, the requirement to meet Part L1B is a U-value of 0.16 W/m2K. One method of achieving this if the loft space is not to be habitable is to lay rolled insulation between and over the joists to a total of 270mm thick. If 100mm joists - 100mm roll layed between joists, 170mm layed crossways over
Infilled with 75mm Celotex Tuff-R GA3000Z
Ventilated loft space Sarking felt
Eaves ventilator to ensure 25mm air gap
Alternative to illustration above Where existing rafters are 100mm deep - batten out rafters to 150mm deep Or alternatively: • Use 50mm Celotex Tuff-R GA3000Z between rafters instead of 100mm.
FREE Delivery over
Minimise cold bridging
• Use 60mm Celotex Tuff-R GA3000Z fixed underneath rafters instead of 40mm - overlap joints and tape.
Soffit vents Plasterboard
• Fix 25 x 50mm Treated Batten through Celotex to rafters. • Fix 12.5mm Plasterboard to batten.
Dwarf Wall -
required to meet U-Value of 0.30 W/m2K
• Install timber stud using 38 x 89mm fin. CLS Profile or 47 x 100mm Framemate. • Infill with 75mm Celotex GA3000Z insulation or similar to achieve required U-Value. • Finish with 12.5mm Vapour Check Plasterboard.
100mm Roll layed between (100mm) ceiling joists, then 170mm roll layed over cr0ssways
Code
Description
1ØØRB
100mm thick 4.8m x 1200mm (5.76m2) Split 3/400mm Rockwool Roll Batt
15ØTP3
150mm thick 3.2m x 1200mm (3.84m2) Split 3/400mm Rockwool Roll Batt
a wide area.
1ØØCGLR14 100mm thick 3 Rolls 11.96m x 387mm (13.89m2) Crown Glass Fibre 17ØCGCR8
170mm thick 3 Rolls 7.03m x 380mm (8.01m2) Crown Glass Fibre Treated JoistMate for ceiling joists and rafters Fixings Plasterboard
Flat Ceiling - required to meet a U-Value of 0.16 W/m2K • Install 47 x 100mm (or size required) Sawn & Treated Joistmate as ceiling joist. • Fix 12.5mm Vapour Check Plasterboard to joists. • Lay 100mm roll insulation in between ceiling joists and 170mm
FREE Delivery over a wide area.
layered over crossways (dependant on joist size).
All illustrations are intended as a guide only. Specifications subject to change. We have access to technical information if assistance required.
05
Part ‘L1B’ 2006 Examples to meet Part L1B in existing dwellings Flat Roof on an extension - Warm Roof construction The ideal solution here is to fit an all-in-one roofboard such as Kingspan TR31
Refurbishment - upgrading an exterior wall This combination meets 0.35 W/m2K U-value requirement
Thermaroof or Celotex Tempchek TD3000. Both incorporate a 6mm WBP exterior
100mm Rockwool Roll or 100mm Glassfibre
plywood bonded one side to rigid polyisocyanurate foam, faced with low emissivity aluminium foil on the reverse as a vapour check liner. This creates a
Existing exterior wall
'Warm Roof' and avoids the difficulty of providing ventilation through the roof void. Insulation angle fillet 3 Layer built-up felt roofing utilising 3G felt base layer partially bonded
3G base layer
40mm Vapour Check Thermal Laminate
102mm Brick
50mm Cavity 13mm Plaster
Kingspan Thermaroof TR31 or Celotex Tempchek TD3000
47mm x 100mm FrameMate Timber Stud or 38mm x 89mm CLS Profile Timber Stud at 600mm centres
Available from Champion
12.5mm Vapour Check Plasterboard Joistmate Unventilated cavity (Low emissivity)
Code
Description
1ØØRB
100mm thick 4.8m x 1200mm (5.76m2) Split 3/400mm Rockwool Roll Batt
1ØØCGLR14 100mm thick 3 Rolls 11.96m x 387mm (13.89m2) Crown Glass Fibre 844ØVCTL 2400 x 1200 x 40mm Vapour Check Thermal Laminate
Foil vapour control layer to underside
Vapour proof non-setting gungrade mastic sealant applied continuously to upper surface of all joists /noggins corresponding with board edges to provide continuity of foil vapour control layer
471ØØSC
47 x 100mm Framemate Dry Graded to C16 Softwood Stud
501ØØCLS 38 x 89mm fin. C16 Softwood Planed 4 Eased Edges CLS Profile Stud Fixings
In combination with weathering, joist cavity and 12.5mm Vapour Check
Drywall Screws up to 75mm long
Plasterboard when Refurbishing an existing extension flat roof • 96mm Thermaroof TR31 meets the 0.25 W/m2K U-Value requirement
New and replacement Windows and Doors New and replacement windows and doors are also required to meet Part L and in particular minimum standards of glazing apply. Champion are main stockists of
For flat roofs on a new extension • 115mm Tempchek TD3115 meets the 0.20 W/m2K U-Value requirement
Available from Champion Code
Description
8496CP
2400 x 1200 x 96mm Thermaroof TR31 Roofdeck
84115TR
2400 x 1200 x 115mm Tempchek TD3115 Roofdeck
Premdor Joinery Products. As an aid to meet the regulations, Premdor’s very comprehensive catalogue available from Champion, details alongside the relevant product the U-value achieved.
In summary the regulations state for: Windows Both new and replacement must meet a U-value of 2.00 W/m2K when fully glazed. If glazing is separate, this must be a minimum hard coat Low E double glazing with an emissivity of 0.15 and a 16mm air gap between panes. To be sure of compliance, it is recommended that ready factory glazed windows are used.
Treated JoistMate roof joists Timber Firrings 5ØAR
50mm Tilting Fillet Joist Hangers
21347764
Buildex RG151 Coated Fixings for 96mm Deckboard
21383045
Buildex RG177 Coated Fixings for 115mm Tempchek
8412DP
2400 x 1200 x 12.5mm Vapour Check Plasterboard
22946782
Non-setting mastic eg Dow Corning 791 Weatherseal Black
Refurbishment - upgrading an exterior wall Exterior walls are required to meet 0.35 W/m2K U-value. This can be achieved on existing older properties by lining the interior of the exterior wall. Illustration above right shows an example of upgrading a typical brick/cavity/brick construction. For other types of exterior wall construction, the thickness and combination of insulation materials used may vary. For further information, we have access to technical advise if required.
06
Doors Wooden and PVC-U doors are required to meet 2.00 U-value. Whilst Aluminium must meet 2.20 U-value. The same applies to minimum standards of glazing as windows above. For replacement situations, wooden doors only need comply where over 50% of the combined door and door frame area is glazed. Contact us if assistance is required.
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Insulation Products
Insulation Insulation Products ROCKWOOL
ROCKWOOL RWA45 SEMI RIGID SLABS
Manufactured from molten volcanic rock, Rockwool is:
Lightweight semi-rigid slabs, being denser and more thermally efficient, thickness for thickness than the roll material.
• fire resistant • water repellent • chemically inert
• use for thermal insulation of floors, walls and roofs
• rot and vermin proof
• easy to cut with a sharp knife
• lightweight, easy to use and maintenance free
• size makes it ideal for fitting between rafters (at 600mm centres) on a pitched roof
• retains its thickness • ideal for uses requiring thermal insulation and sound absorption • all Rockwool products are CE/CPD compliant as ‘fit for purpose’
Code
Trade Pack
R Value
RWA45
50mm thick, 8 slabs 1000 x 600mm = 4.80m2
1.43
RWA451ØØ
100mm thick, 4 slabs 1000 x 600mm = 2.40m2
2.86
(m2K/W)
ROCKWOOL CAVITY WALL BATTS
ROCKWOOL ROLL
Installed in the cavity during build up of the wall.
Lightweight insulation mats in a roll. Suitable as insulation for:
• completely reliable, maintenance free and cost effective • size designed to correspond to the vertical spacing of the wall tie therefore no additional fixings required
• roof spaces in domestic, commercial and industrial buildings • underfloor Code
• suspended ceilings, also improving acoustic performance
Trade Pack
R Value
5ØCWB
2
50mm thick, 12 Batts 1200 x 455mm = 6.55m
1.35
65CWB
65mm thick, 10 Batts 1200 x 455mm = 5.46m2
1.75
8ØCWB
80mm thick, 8 Batts 1200 x 455mm = 4.36m2
2.22
(m2K/W)
Brick outer layer
Rockwool Cavity Wall Batt
100mm concrete block inner leaf
Code
Trade Pack (perforated for cutting to 400mm)
R Value
1ØØRB
100mm thick, roll 4.8m x 1200mm = 5.76m2
2.27
15ØTP3
150mm thick, roll 3.2m x 1200mm = 3.84m2
3.41
(m2K/W)
13mm plaster or 12.5mm plasterboard on dabs
ROCKWOOL - FLEXI SLAB
GLASS FIBRE INSULATION ROLLS
A semi rigid slab with a unique flexible edge, simply squeeze and fit with
Manufactured from glass fibre bonded with a synthetic resin:
ease, a perfect fit every time.
• classed as non-combustible, achieving Class 1 Surface Spread of Flame
• tight fit - no gaps • excellent thermal and acoustic properties
• rot and vermin proof • lightweight, easy to use and maintenance free
• dimensions to suit timber and metal studding
• ideal for thermal insulation of roofs, walls and suspended floors • because of its fire resistance and sound absorption qualities, used for suspended ceilings and lining internal partitioning
• no sagging or slumping continuous performance
• CE/CPD compliant as ‘fit for purpose’ • ideal for loft conversions, partitioning and party walls • CE/CPD compliant as ‘fit for purpose’
Code
Trade Pack
R Value
5ØRWFS
1200 x 600 x 50mm thick (pack of 12) = 8.64m2
1.32
1ØØRWFS
1200 x 600 x 100mm thick (pack of 6) = 4.32m2
2.63
(m2K/W)
Code
Trade Pack
1ØØCGLR14
100mm thick, 3 rolls 11.96m x 387mm = 13.89m2 2.27
R Value
15ØCGLR9
150mm thick, 3 rolls 8.04m x 387mm = 9.34m2
3.41
17ØCGCR8
170mm thick, 3 rolls 7.03m x 380mm = 8.01m2
3.86
2ØØFG
200mm thick, 3 rolls 5.2m x 386mm = 6.02m2
4.54
(m2K/W)
Insulation Products See over on pages 8 and 9 for more insulation products…
All illustrations are intended as a guide only. Specifications subject to change. We have access to technical information if assistance required.
07
Insulation Insulation Products SELF ADHESIVE ALUMINIUM FOIL TAPE
CELOTEX tuff-R ZERO GA3000Z, Therma-Break and Extra-R XR3000
For covering butt joints on Celotex, Tri-Iso, Superquilt and Framefoil
A multi-purpose insulation board made up of rigid polyisocyanurate (PIR) modified polyurethane foam blended with hydrocarbon blowing agents yielding a board with zero Ozone Depletion Potential. The foam is faced with reflective foil both sides as a vapour barrier. • easily cut with a knife or saw • lightweight adding no load to the structure • has nearly twice the thermal efficiency compared to normal insulation, therefore space saving • stable, strong, durable and rot proof • achieves Class 1 Surface Spread of Flame • manufacturing process complies with legislation to reduce Global Warming • CE/CPD compliant as ‘fit for purpose’
Applications include: • loft conversions
Code
Description
2Ø127848
50mm wide x 45m long
2Ø193Ø65
75mm wide x 45m long
2Ø134693
100mm wide x 45m long
CELOTEX INSULATION CLIP Designed for quick installation of Celotex insulation between timber joists or rafters. Ensures the insulation is held firmly without the need for nails, screws or battens. Code
Description
21396748
Celotex Insulation Clip
KINGSPAN THERMAPITCH TP10 ZERO OFP
• pitched roof in between and under rafters • lining of timber frame and masonry walls
Rafter level insulation for tiled or slated pitched ‘Warm Roof’ spaces. Made from high performance CFC/HCFC-free rigid urethane foam, faced both sides with low emissivity composite foil facings
• floor insulation
Thermapitch TP10 zero OFP is: • easily cut with a knife or saw • lightweight adding no load to the structure • highly resistant to the transmission of water vapour
Code
Description
R Value
8412TR
2400 x 1200 x 12mm
0.50
842ØTR
2400 x 1200 x 20mm
0.85
8425TR
2400 x 1200 x 25mm
1.05
843ØTR
2400 x 1200 x 30mm
1.30
8435TR
2400 x 1200 x 35mm
1.50
844ØTR
2400 x 1200 x 40mm
1.70
8445TR
2400 x 1200 x 45mm
1.95
845ØTR
2400 x 1200 x 50mm
2.15
Code
Description
R Value
8455TR
2400 x 1200 x 55mm
2.35
845ØTP1Ø
2400 x 1200 x 50mm
2.15
846ØTR
2400 x 1200 x 60mm
2.60
846ØTP1Ø
2400 x 1200 x 60mm
2.60
8465TR
2400 x 1200 x 65mm
2.80
847ØTP1Ø
2400 x 1200 x 70mm
3.00
847ØTR
2400 x 1200 x 70mm
3.00
849ØTP1Ø
2400 x 1200 x 90mm
3.90
8475TR
2400 x 1200 x 75mm
3.25
841ØØTP1Ø
2400 x 1200 x 100mm
4.30
848ØTR
2400 x 1200 x 80mm
3.45
849ØTR
2400 x 1200 x 90mm
3.90
841ØØTR
2400 x 1200 x 100mm
4.30
8411ØTR
2400 x 1200 x 110mm
4.75
8412ØTR
2400 x 1200 x 120mm
5.20
8413ØTR
2400 x 1200 x 130mm
5.65
8414ØTR
2400 x 1200 x 140mm
6.05
8415ØTR
2400 x 1200 x 150mm
6.50
Therma-Break
(m2K/W)
• stable, strong, durable and rot proof • achieves Class 1 Surface Spread of Flame • manufacturing process complies with legislation to reduce Global Warming • CE/CPD compliant as ‘fit for purpose’
Tuff-R Zero
• ideal for loft conversions
FREE Delivery over a wide area.
XR3000
Celotex and Kingspan thicknesses are nominal.
08
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FREE Delivery over a wide area.
(m2K/W)
Insulation Products
Insulation Insulation Products ACTIS TRI-ISO SUPER 10
THINSULEX
Tri-Iso Super 10 is a lightweight multi-composite insulation made up of 19 alternating layers of closed cell foam and reflective films, yet it is only 30mm thick.
Across-rafter multi-foil insulation for new build, extensions, conversion and refurbishment work, etc.
• thermal efficiency equivalent to 210mm thick (U-Value 0.19 W/m2K) mineral wall insulation as independently certified by BM TRADA
Code
Description
30T10
30mm thick 10m x 1.2m Roll (12m2) Thinsulex Insulation
EXPANDED POLYSTYRENE STANDARD GRADE (EPS70)
• ensures the continuous insulation, weather and air-tightness of roofs and ridges
A traditional, cheap and easy to use form of insulation with many applications such as:
• minimises thermal bridging around roof windows
• thermal insulation for floors, internal walls, pitched roofs tank linings etc., also packing materials
• no need for a vapour barrier
• retains its thermal characteristics indefinitely
• space saving element particularly lends itself to loft conversions
• manufactured using environmentally friendly methods - HCFC free
• quick to install using a staple gun
• BBA Certified
• durable and tear resistant yet cuts easily with scissors • no irritant dust or fibres when cutting and installing • CE/CPD compliant as 'fit for purpose' Code
Description
R Value
3ØTIS1Ø1Ø
30mm thick, 1.60m x 6.25m = 10m2 roll
5.25
(m2K/W)
Code
Description
R Value
25POLY
2400 x 1200 x 25mm
0.66
4ØPOLY
2400 x 1200 x 40mm
1.05
5ØPOLY
2400 x 1200 x 50mm
1.31
75POLY
2400 x 1200 x 75mm
1.97
1ØØPOLY
2400 x 1200 x 100mm
2.62
(m2K/W)
SUPERQUILT A thin multi-layer insulation quilt similar to Tri-Iso. Independent tests show Superquilt provides insulation performance equivalent to 270mm thickness of glass wool, yet its only 25mm thick. Used on roofs. Space saving qualities makes it ideal for loft conversions. • meets 2006 updated Part L1B UK Building Regulations • for new build and refurbishment • fast and easy to install using a staple gun • lightweight and flexible • durable and tear resistant yet cuts with scissors
Require HIAB delivery to site?
Code
Description
R Value
25SQ1Ø
25mm thick, 1.5m x 10m = 15m2 roll
6.1
(m2K/W)
SUPERQUILT UNDER RAFTER APPLICATION SuperQuilt is fast and simple to install. With great benefits, keeping rafter depths to a minimum, lightweight and high insulation values.
- ring our New Malden Sales Team on 020 8949 1621
Acoustic Insulation Products See pages 11 - 14
All illustrations are intended as a guide only. Specifications subject to change. We have access to technical information if assistance required.
09
Insulation Insulation Products KINGSPAN THERMAROOF TR31 (or equivalent) FOR ROOFING
CELOTEX TEMPCHEK TD3115 - FOR FLAT ROOFS
A complete flat roof deck with insulation and built in vapour check laid over joists to create a 'Warm Roof' construction. Thermaroof comprises polyurethane foam, bonded on 1 face with W.B.P 6.5mm plywood. The other face is bonded with aluminium foil vapour check liner, which has a class 1 Surface Spread of Flame Rating (B.S. 476: Pt 7: 1971). Bed joints in non-setting mastic such as Dow Corning 791, to form a vapour barrier.
A combined roof deck an insulation board for flat roofs supported by timber joists such as JoistMate. Creates a warm roof construction eliminating the need to insulate between the joists. Board comprises of 6mm WBP exterior plywood bonded one side to rigid polyisocyanurate foam, faced with low emissivity aluminium foil on the reverse as a vapour check liner. • • • •
lightweight - easy to handle quick to lay plywood face suitable for a wide variety of weathering systems avoids the difficulty of providing ventilation through the roof void • CE/CPD compliant as ‘fit for purpose’
• lightweight, easy to handle • the 'all-in-one' roof board that will take 3 layer felt or one layer weatherings • foam is resistant to mould, microbial growth and vermin For flat roofs, in combination with weathering, joist cavity and 12.5mm vapourcheck plasterboard: • 76mm Thermaroof meets the 0.35 W/m2K U-value requirement for pre April 2002 Building Regulations • 96mm Thermaroof meets the 0.25 W/m2K U-value requirement for April 2002 regulations and updated Part L1B April 2006 refurbishment of existing extensions. Code
Description
847ØCP
2400 x 1200 x 76mm
8496CP
2400 x 1200 x 96mm
For flat roofs, in combination with weathering, 115mm Tempchek, 150mm joist cavity and 12.5mm Vapour Check Plasterboard, achieves a U-value of 0.19 W/m2K, meeting the 0.20 W/m2K requirement for new flat roof extensions set down in Part L1B of the 2006 Building Regulations.
THREE LAYER FELT APPLICATION Perforated first layer is laid loose, second layer is then heat-laid on top, spot bonding the bottom layer. Top layer is also heat-laid using hot Bitumen. Description
R Value
84115TR
2400 x 1200 x 115mm
4.788
FIXINGS FOR THERMAROOF & TEMPCHEK
Top layer is also heat-laid using hot bitumen
FREE
THERMAROOF laid with ply facing up
12.5mm Vapour Check Plasterboard or other ceiling covering
Delivery over a wide area.
Code
Code
Description
21345562
Buildex RG126 Coated Fixing for 76mm Thermaroof
21347764
Buildex RG151 Coated Fixing for 96mm Thermaroof
21383045
Buildex RG177 Coated Fixing for 115mm Tempchek
Firring Piece Joistmate
FREE
Delivery over a wide area.
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(m2K/W)
Resistance to the Passage of Sound To combat the problem of noise pollution in buildings, Approved Document Part 'E' of the Building Regulations sets out to introduce more robust building standards to improve soundproofing in both new build and refurbishment projects by
PRE-COMPLETION TESTING (PCT) Building structures are now subject to Pre-Completion Testing. The onus is on the builder to demonstrate the required levels of sound insulation have been achieved. Testing is done under the jurisdiction of the local Building Control department and is a cost to the builder.
• improving acoustics and therefore sound privacy between dwellings • improve the sound reduction of internal walls and floors in a home
If a failure occurs then the construction has to be improved, then re-tested, again at the builders cost.
• improve the sound reduction between rooms and in common areas eg. residential homes, hotels etc. • to take into consideration low frequency sounds eg TV's, stereos etc. considered to be the main offender in noise pollution complaints
To ensure the building does not fail, particularly with refurbishment or upgrading of an existing building where every building can be unique, attendance to good design, good quality workmanship and attention to detail is critical.
There are two types of sound considered • Airborne Sound, relates to sound made by speech, TV's, stereos etc. The measurement term used for on-site testing is DnTw or Rw if laboratory tested and is measured in Decibels (dB). The higher the figure, the better the insulation
There are exceptions where PCT is not required, amongst these are • where a building conforms to Robust Standard Detail (RSD) document (see further on for more detail)
• Impact Sound, relates to sounds such as footsteps or heavy objects impacting on the floor. The measurement terms used here is LnTw for on-site testing and Lnw for laboratory. This is also measured in Decibels. However, the lower the figure the better the insulation against impact noise
• internal walls/partitioning within a dwelling ie. a wall between a bedroom or room containing a W.C. or/and other rooms
ROBUST STANDARD DETAIL (RSD) DOCUMENT The House Builders Federation has set up a programme of testing building methods and materials used for walls and floors in new build construction, to meet and exceed the sound requirements of the regulations. As a consequence these methods etc. have subsequently been approved by Building Control and are known as Robust Standard Detail (RSD) constructions. New build structures that are built to comply with RSD's standards, negate the need for Pre-Completion Testing.
CTR ADJUSTING FACTOR In addition on some building elements, Part E requires a correction factor to be added to the Airborne Sound value, designed to take into account low frequency noises such as from TV's stereos etc. The Ctr factor is set by Building Control and will vary according to the type of building.
TABLE OUTLINING THE REQUIREMENTS TO MEET PART 'E' (correct at time of going to press, please check with Building Control for current) Building Element
Airborne Sound Transmission
Impact Sound Transmission
(minimum values)
(maximum values)
Internal Wall or Partition (Pre-completion testing not required) 40 Rw dB Wall separating one dwelling from another (Pre-completion testing required) New Build
45 DnTw + Ctr dB
Material change of use / refurbishment
43 DnTw + Ctr dB
Separating timber floor (Pre-completion testing required) New Build
45 DnTw + Ctr dB
62 LnTw dB
Material change of use / refurbishment
43 DnTw + Ctr dB
64 LnTw dB
Acoustic Insulation Products ROCKWOOL FLEXI SLAB A semi-rigid slab with a unique flexible edge, simply squeeze and fit with ease, a perfect fit every time • tight fit - no gaps
• 47 x 75mm FrameMate Stud at 600mm centres
• excellent thermal and acoustic properties
• 50mm Flexi-Slab installed between studs
• dimensions to suit timber and metal studding • no sagging or slumping - continuous performance
• fix 12.5mm Soundshield Plasterboard both sides of stud
• ideal for loft conversions, partitioning and party walls • CE/CPD compliant as 'fit for purpose' Code
TIMBER STUD WALL FORMED BY MATERIAL CHANGE OF USE
Description
‘R’ value
50RWFS
2
1200 x 600 x 50mm thick (pack of 12) = 8.64m
1.32
100RWFS
1200 x 600 x 100mm thick (pack of 6) = 4.32m2
2.63
(m2K/W)
Achieves sound reduction of Rw 40dB Part ‘E’ minimum requirement Double layer of 12.5mm Soundshield Plasterboard achieves Rw 46dB
For Soundshield Plasterboard see page 16
All illustrations are intended as a guide only. Specifications subject to change. We have access to technical information if assistance required.
11
Part ‘E’ Building Regulations
Part ‘E’ Building Regulations
Acoustic Insulation Acoustic Insulation Products As the Correction Factor (Ctr) to meet Part E will vary dependant on the type of building, this will require different solutions re materials and building methods. To show all of these variations is beyond the scope of this brochure and therefore we recommend manufacturers literature (available on request) or their technical departments are consulted.
SoundBreaker Bars
2 Layers Plasterboard
Reduc Isolation Tape Reduc Acoustic Sealant
REDUC ACOUSTIC FLOOR INSULATION
Reduc Strata
A range of floor insulation products designed to meet the needs of Building Regulations 'Part E'
18mm Chipboard
SoundSlab
All Reduc products are CPD compliant as 'fit for purpose'
REDUC MICRO 17 A thin acoustic overlay panel, ideal for first level floors and above. Substrate layers of moisture resistant fibreboard and MDF top are separated by visco-elastic sound dampening strips, whilst the underside incorporates a resilient layer of acoustic felt, which provides mechanical isolation from the existing floor. • dampens vibration and reduces airborne sound and impact noise • easy to install either on top of existing wood or chipboard flooring or even concrete floors. Micro 17 is not load bearing
REDUC STRATA 35 EXTRA An even higher performance version of Reduc Strata and as such does not always require the installation of SoundSlab between joists on timber floors to meet Part 'E'. Structure and thickness of board is the same except dense cement particle board is used instead of chipboard. When installed as illustration below achieves Aiborne Sound of 48dB (DnTw+Ctr) and Impact Sound 57dB (LnTw).
• only 17mm thick therefore minimal height loss • moisture resistant MDF face takes most floor coverings
SoundBreaker Bars
On existing timber floors where requirement is to satisfy Building Regulation Part 'E' as part of an overall upgrade, install SoundSlab insulation between the timber joists. When installed as illustration below achieves Aiborne Sound of 43dB (DnTw+Ctr) and Impact Sound 58dB (LnTw).
2 Layers Plasterboard
Reduc Isolation Tape
Reduc Acoustic Sealant
Reduc Strata Extra SoundBreaker Bars
18mm Chipboard
2 Layers Plasterboard SoundSlab Reduc Isolation Tape Reduc Acoustic Sealant Reduc Micro 17 18mm Chipboard SoundSlab SoundBreaker Bars 2 Layers Plasterboard
REDUC FOUNDATION 35 A high performance structural or overlay acoustic flooring for use on new and existing timber and concrete floors. The 35mm thick board comprises of two layers of moisture resistant chipboard, separated by visco-elastic sound dampening strips, then an acoustic felt on the underside. • dampens vibration and reduces airborne sound and impact noise
REDUC STRATA 35
• installed on top of timber joists (maximum 450mm centres) as a structural floor, or can be used as an overlay
Strata is a high performance acoustic overlay (not structural) flooring for new and existing timber and concrete floors. Top layers of moisture resistant fibreboard and MDF are separated by viscoelastic sound dampening strips, whilst the underside incorporates a resilient layer of acoustic felt, which provides mechanical isolation from the existing floor. This produces a board with an overall thickness of 35mm.
• moisture resistant chipboard surface takes most standard floor coverings When installed as illustration below achieves Aiborne Sound of 47dB (DnTw+Ctr) and Impact Sound 57dB (LnTw). SoundBreaker Bars
• dampens vibration and reduces airborne sound and impact noise • easy to install either on top of existing wood or chipboard flooring or even concrete floors • top surface takes most standard floor coverings On existing timber floors where requirement is to satisfy Building Regulation Part 'E' as part of an overall upgrade, install SoundSlab insulation between the timber joists. When installed as illustration above right achieves Aiborne Sound of 45dB (DnTw+Ctr) and Impact Sound 57dB (LnTw).
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2 Layers Plasterboard
Reduc Isolation Tape
Reduc Acoustic Sealant
Reduc Foundation 35 or 39 SoundSlab
Acoustic Insulation Products
Acoustic Insulation Acoustic Insulation Products Code
Description
MONARFLOOR TRI-DECK
4217RM
1175 x 575 x 17mm Micro 17, (pack of 4)
4235RS
1175 x 575 x 35mm Strata 35, sold loose
4235RSE
1175 x 575 x 35mm Strata 35 Extra, sold loose
8135RF
2400 x 600 x 35mm Foundation 35, sold loose
Designed to reduce sound transmission through existing applications. Installed as a sub-floor directly onto floor joists. Tri-Deck Consists of 5mm foam rubber bonded to 8mm LRC foam bonded to 22mm P5 V313 MR Chipboard. Overall thickness 35mm.
Reduc Accessories 21329166
1200 x 600 x 100mm SoundSlab, (pack of 6) = 4.32m2
21383182
1200 x 600 x 75mm SoundSlab (pack of 8) = 5.76m2
21397042
1200 x 600 x 50mm SoundSlab (pack of 12) = 8.64m2
21356162
19 x 5mm Micro 17 Isolation Tape, 15m roll
21396274
37 x 5mm Strata Isolation Tape, 15m roll
21353031
37 x 5mm Strata Extra Isolation Tape, 15m roll
21385957
37 x 5mm Foundation Isolation Tape, 15m roll
21345487
Reduc Joint Adhesive, 1 litre bottle
21353444
1200mm wide Reduc Wire Mesh, 50m roll
21353970
Reduc Flexiseal 380ml Tube
When installed as part of a sound reduction system as right, achieves • Airborne Sound (DnTw+Ctr) - 46dB • Impact Sound (LnTw) - 56dB
MONARFLOOR ACOUSTIC STRIP Designed to reduce sound transmission through timber floors in new and refurbishment projects. Fitted onto the top of the floor joist, then 22mm P5 V313 MR Chipboard Flooring glue fixed over.
A range of acoustic floor insulation products to meet the airborne and impact sound requirements of Building Regulations Approved Document Part 'E'.
Consists of 15mm LRAC foam bonded to a securing membrane, reinforced with a plywood backing. Overall thickness 21mm.
Monarfloor uses LRAC reconstituted foam bonded to various sub-strates depending on the requirement. This foam is stable and has a lower natural frequency than other foams for reducing sound. CE/CPD compliant as 'Fit for purpose'
When installed as part of a sound reduction system as right, achieves • Airborne Sound (DnTw+Ctr) - 48dB • Impact Sound (LnTw) - 48dB
MONARFLOOR ACOUSTIC FLOOR INSULATION
Acoustic Strip
Versions available
MONARFLOOR IMPACT MAT MONARFLOOR DECK 9
Used underneath carpet etc on concrete floors to reduce impact sound
Designed to reduce sound transmission through concrete or existing timber floors in situations where a minimum increase in finished floor height is required.
Consists of a 6.5mm thick resilient rubber crumb with a synthetic reinforced top surface. Achieves 29dB (Lw).
Consists of 8mm LRAC foam bonded to 9mm MR MDF. Overall thickness 17mm. Code
Description
• Airborne Sound Reduction (DnTw+Ctr) - 48dB • Impact Sound Reduction (LnTw) - 48dB
4217MFAD
1200 x 600 x 17mm Monarfloor Acoustic Deck 9
8226MFAD
2400 x 600 x 26mm Monarfloor Acoustic Deck 18
MONARFLOOR DECK 18
823ØMFAD
2400 x 600 x 30mm Monarfloor Acoustic Deck 22
Designed to reduce sound transmission through existing timber floors in situations where an increase in finished floor height is not critical.
21338649
2400 x 600 x 35mm Monarfloor Tri-Deck
MFAS45
2400 x 21 x 45mm Monarfloor 45 Acoustic Strip
MFAS75
2400 x 21 x 75mm Monarfloor 75 Acoustic Strip
MFIM11
11m x 1.37m x 6.5mm Roll Monarfloor Impact Mat
Deck 18
Consists of 8mm LRAC foam bonded to 18mm P5 V313 MR Chipboard. Overall thickness 26mm. When installed as part of a sound reduction system as right, achieves: • Airborne Sound (DnTw+Ctr) - 49dB • Impact Sound (LnTw) - 49dB
MONARFLOOR DECK 22 A thicker version of Deck 18 using 22mm thick P5 V313 MR Chipboard instead of 18mm For heavy domestic applications. When installed as Deck 18 above achieves: • Airborne Sound Reduction (DnTw+Ctr) - 50dB • Impact Sound Reduction (LnTw) - 50dB
MONARFLOOR ACCESSORIES MFFB1Ø
150 x 6mm x 2m Pack Monarfloor Flanking Band
MFFB75
75 x 6mm x 2m Pack Monarfloor Flanking Band
MFA5 Ask MFA1
– 5ltr Monarfloor Adhesive for a Monarfloor leaflet Monarfloor Adhesive – 1ltr
Ask for a Monarfloor leaflet
Insulation Products See over on pages 14 and 15 for more acoustic insulation products…
All illustrations are intended as a guide only. Specifications subject to change. We have access to technical information if assistance required.
13
Acoustic Insulation Acoustic Insulation Products ACOUSTILAY ACOUSTIC FLOOR INSULATION
Code
Description
Installed like a conventional underlay it provides an easy and convenient method of upgrading existing floors in building conversions required to meet the airborne and impact sound requirements of Building Regulation Approved Document Part 'E'.
4415AU
1200 x 1200 x 15mm Acoustilay 15
448AU
1200 x 1200 x 12mm Acoustilay 8
443AU
1200 x 1200 x 10mm Acoustilay 3
Acoustilay is constructed with a resilient foam core bonded either one or both sides dependant on type, with a flexible attenuating surface layer. There are three versions:
ACOUSTILAY ACCESSORIES Perimeter Strips - used with carpet gripper and installed around the perimeter nailed to the floor. Foam Perimeter Sealer - for sealing the gap between a timber/laminate flooring
Acoustilay 15 - used where both airborne and impact noise insulation is required. Flexible layer two sides. Overall 15mm thick. Acoustilay 8 - impact noise insulation similar to Acoustilay 15, but airborne noise reduction will depend on the existing floor structure. Flexible layer one side. Overall 12mm thick. Acoustilay 3 - used where only impact insulation is required. Flexible layer one side. Overall 10mm thick. • improves airborne sound insulation
overlay. Self adhesive, 3mm thick expanding over 24 hours up to a 15mm gap. Release Tackifier Adhesive - permanently tacky acrylic adhesive for laying Acoustilay to sub-floor and carpet tiles. Acrylic Adhesive - high tack, good grab, permanent bond. For bonding carpet and timber to Acoustilay. Acoustilay MDF - special T & G V313 Moisture Resistant MDF used as an interlayer minimising joint movement, carpet rucking etc. Code
• reduces impact noise • flexible, easily cut and shaped • offers economy of quick and easy installation, simply laid under the carpet • minimum increase in floor level • tested to BS2750 • flame retardant, surface layer self extinguishing • CE/CPD compliant as 'fit for purpose'
Description
12ØØAPS15 25 x 9mm thick Acoustilay 15 Perimeter Strip, 1.2m long 12ØØAPS8
25 x 6mm thick Acoustilay 8 Perimeter Strip, 1.2m long
21351549
15 x 3 to 15mm thick Foam Perimeter Sealer, 8m roll
21357Ø84
Release Tackifier Adhesive, 10ltr
213654Ø9
Acrylic Adhesive, 5ltr
446AUMR
1200 x 1200 x 6mm Acoustilay TG4 MR MDF Acoustic Underlay
ATTENU8 ACOUSTIC UNDERLAY - FOR REFURBISHMENT This underlay is designed to improve the airborne and impact sound insulation of an existing wood or concrete floor and can be laid under carpet or laminate flooring etc. The high-density sound barrier assists in blocking airborne noise, whilst the foam resilient layer assists in absorbing impact noise. Attenu8 underlay is hardwearing and gives excellent under foot touch. The increase in floor height The Perimeter Strip nailed to the floor, with the foam edge seal compressed to the skirting and gripper nailed on top.
Plywood, MDF or timber laid onto Acoustilay with Perimeter Sealer or flexible mastic to the edge.
is minimal, particularly when substituting for the underlay under an existing carpet. Existing timber floor, lifted to put in the Rockwool, re laid and all gaps caulked
Carpet or laminated flooring etc.
Attenu8 Underlay
(No guarantees can be given to the acoustic performance of this system as every existing situation varies)
Airborne Sound Insulation of Timber Floors
Impact Sound Insulation of Timber Floors
The Building Regulations require a figure for DnTw + Ctr of 43dB or higher for airborne noise between dwellings within a converted property. The higher the figure the better the insulation.
The Building Regulations require a figure for LnTw of 64dB or lower for impact noise between dwellings within a converted property. The lower the figure the better the insulation against impact noise.
Code
Description
44A8U15
1200 x 1200 x 13mm Attenu8 Underlay
21371134
75 x 5mm 15m S/A Flanking Strip
Other Attenu8 Acoustic Flooring products for new build as part of a flooring system
LnTW
DnTw
DnTW+ctr
Acoustilay 15
55dB
48dB
Acoustilay 15
37dB
Code
Description
Acoustilay 8
50dB
43dB
Acoustilay 8
39dB
82A8Ø
2400 x 600 x 26mm Attenu8 Overlay - for concrete floors
Acoustilay 3
39dB
5Ø75B7Ø
45 x 70mm fin. 1.8m Attenu8 Timber Batten - for wood and concrete floors
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Sheet Material Fire Rated, Water & Fire Resistant WBP HARDWOOD PLYWOOD FR EURO CLASS B (Formerly Class O) Code
Description
PYROK 5 STAR, VIROC (Class ‘O’) OR SIMILAR
8412FEPFRO
2440 x 1220 x 12mm
A cement bonded particle board. • suitable for internal and external use • asbestos free, no hazardous volatiles, non-aggressive dust • cut, plane, drill, router or screw into it
8418FEPFRO
2440 x 1220 x 18mm
Code
Description
846PROC
2440 x 1220 x 6mm
426TB
1218 x 618 x 6mm moisture resistant
HARDIBACKER
MASTERBOARD Consists of a high calcium silicate matrix reinforced with cellulose, which is then high pressure steam cured. • • • • •
Water and Fire Resistant Sheet Material
Fire Rated, Water & Fire Resistant
Fire Rated Sheet Material
high dimensional and chemical stability, with low alkalinity rated as Class ‘0’ and Class ‘1’ Surface Spread of Flame provides up to 30 min. of fire protection immune to insect and vermin attack smooth 1 face, lightly textured reverse
Made from Portland cement and ground sand with cellulose additives, this board is particularly resistant to water and as such is used in bathrooms, kitchens and utility rooms. Ideal as a backing board for tiling etc. Generally Hardibacker 250 is used for floor and worktop applications, whilst Hardibacker 500 is used for walls, although the latter can also be used for floors and worktops.
• asbestos free Code
Description
846MB
2440 x 1220 x 6mm
849MB
2440 x 1220 x 9mm
8412MB
2440 x 1220 x 12mm
SUPALUX A high performance building board made from calcium silicate reinforced with selected fibres and fillers. • rigid, strong yet lightweight • non-combustible, providing up to 4 hours fire protection • moisture tolerant, will not rot or decay • smooth face can be decorated
• • • • •
highly recommended where high levels of moisture exist non-combustible, conforms to Class ‘O’ Surface Spread of Flame vermin and rot proof strong and durable, yet light and easy to work with (wear mask) bonding coat on surface assists tiling
• • • • •
meets ISO 8226 British Board of Agreement (BBA) approved 10 year product warranty asbestos and formaldehyde free suitable for internal and external use
Code
Description
536HB
1500 x 900 x 6mm Hardibacker 250
4312HB
1200 x 800 x 12mm Hardibacker 500
2346Ø973
Alkaline Resistant Joint Tape - 20m roll
• easy to handle and work • asbestos free Code
Description
846SL
2440 x 1220 x 6mm
849SL
2440 x 1220 x 9mm
8412SL
2440 x 1220 x 12mm
MDF FR EURO CLASS C (Formerly Class 1) Code
Description
846MDFFR1
2440 x 1220 x 6mm
849MDFFR1
2440 x 1220 x 9mm
8412MDFFR1
2440 x 1220 x 12mm
8418MDFFR1
2440 x 1220 x 18mm
MDF FR EURO CLASS B (Formerly Class O) Code
Description
8412MDFFRO
2440 x 1220 x 12mm
8418MDFFRO
2440 x 1220 x 18mm
WBP HARDWOOD PLYWOOD FR EURO CLASS C (Formerly Class 1) Code
Description
844FEPFR1
2440 x 1220 x 4mm
846FEPFR1
2440 x 1220 x 6mm
849FEPFR1
2440 x 1220 x 9mm
8412FEPFR1
2440 x 1220 x 12mm
8418FEPFR1
2440 x 1220 x 18mm
All illustrations are intended as a guide only. Specifications subject to change. We have access to technical information if assistance required.
Superior Water and Mould Resistance Proprietary cement formula with Moldblock™ Protection provides superior mould resistance.
15
Sheet Material Plasterboard & Accessories PLASTERBOARD
SOUNDSHIELD PLASTERBOARD
A wallboard consisting of aerated gypsum encased in a strong durable paper liner.
The high density of this board helps absorb sound energy
• used for partitioning, internal wall and ceiling linings • Ivory face suitable for both plastering and direct decoration • because of its unique behaviour when subject to high temperatures, classified Class ‘O’ Spread of Flame in England and Wales • all Plasterboard products are CE/CPD compliant as ‘fit for purpose’
SQUARE EDGE Code
Description
Weighted Density (Kg/m2)
‘R’ value (m2K/W)
639SEP
1800 x 900 x 9.5mm
6.20
0.06
6312SEP
1800 x 900 x 12.5mm
8.30
0.08
849SEP
2400 x 1200 x 9.5mm
6.20
0.06
8412SEP
2400 x 1200 x 12.5mm
8.30
0.08
8415SEP
2400 x 1200 x 15mm
10.20
0.09
Other sizes available to order.
Tapered edge version, used when ‘Dry Lining’ a wall or partition. Once the correct joint treatment has been completed , provides a flat seamless surface, without the need for plastering. Description
8412TEP
2400 x 1200 x 12.5 mm
designed for use where sound reduction is particularly important classified as Class ‘0’ Surface Spread of Flame complies with BS1230 Part 1, designated as Type 1 CE/CPD compliant as ‘fit for purpose’
Code
Description
Weighted Density
‘R’ value
(Kg/m2)
(m2K/W)
8413SSPB
2400 x 1200 x 12.5mm Square Edge 11.50
0.05
8415SSPB
2400 x 1200 x 15mm Square Edge
0.06
13.80
PLASTERBOARD ACCESSORIES Code
Description
5Ø12RIS
50 x 12 x 5mm Resilient Isolation Strip Roll
2525STA
25 x 25 x 3.6mm Speedline Steel Angle SL06
3ØSRB
3m Speedline Resilient Bar RB565
IMPORTANT - The ivory face of Plasterboard
TAPERED EDGE
Code
• • • •
Weighted Density
‘R’ value
(Kg/m2)
(m2K/W)
8.30
0.08
Other sizes available to order.
is suitable for direct decoration or plastering. THERMAL LAMINATE AND VAPOUR CHECK Consists of 12.5mm plasterboard backed with a thick layer of extruded polystyrene, to form a versatile board with high thermal insulation value. The vapour check version has the added bonus of a water resistant membrane incorporated between the polystyrene and the plasterboard. Cream face is for decorating or plastering.
FOIL BACKED VAPOUR CHECK
• ideal for lining the inside of external walls, particularly when upgrading walls with low insulation value • Vapour Check version important where there is a risk of damp
A tough, scuff resistant metallised polyester film on one face of the plasterboard provides the dual features of vapour check and reflective thermal insulation. Code
Description
Available in square or tapered edge. Used to line ceilings, external walls and loft conversions etc.
8422TLPB
2400 x 1200 x 22mm Tapered Edge
0.39
Code
‘R’ value
843ØTLPB
2400 x 1200 x 30mm Tapered Edge
0.60
(m2K/W)
843ØVCTL
2400 x 1200 x 30mm Tapered Edge Vapour Check
0.60
2400 x 1200 x 40mm Tapered Edge Vapour Check
0.86
Description
Weighted Density (Kg/m2)
(m2K/W)
639DP
1800 x 900 x 9.5mm Square Edge
6.20
0.06
844ØVCTL
6312DP
1800 x 900 x 12.5mm Square Edge
8.30
0.07
THERMAL LAMINATE PLUS
8412DP
2400 x 1200 x 12.5mm Tapered Edge 8.30
0.07
Other sizes available to order.
‘R’ Value
As Thermal Laminate but 12.5mm plasterboard bonded to CFC-free extruded polystyrene producing a board with lower thermal conductivity. • allows thinner thicknesses to be used compared to standard
PLASTERBOARD PLANK
• extruded polystyrene provides natural vapour barrier
A thicker version of the standard plasterboard, used for its sound deadening qualities.
Code
Description
‘R’ Value (m2K/W)
Code
Description
8219TEP
16
Weighted Density
‘R’ value
(Kg/m2)
(m2K/W)
2400 x 600 x 19mm Tapered Edge 13.49
0.12
8427TLPPB
2400 x 1200 x 27mm Tapered Edge
8435TLPPB
2400 x 1200 x 35mm Tapered Edge
1.00
844ØTLPPB
2400 x 1200 x 40mm Tapered Edge
1.19
45THBP
2400 x 1200 x 45mm Tapered Edge
1.37
8455TLPPB
2400 x 1200 x 55mm Tapered Edge
1.75
www.championtimber.com
0.71
Sheet Material PHENOLIC LAMINATE WITH VAPOUR CHECK
DRYWALL SCREWS
Uses CFC and HCFC-free phenolic foam bonded to 12.5mm plasterboard
Plated self-tapping screws for fixing plasterboard to either timber or metal stud. Boxed screws code
incorporating a vapour check. Code
Description
‘R’ Value (m2K/W)
845ØPLPB
2400 x 1200 x 50mm Tapered Edge
1.82
846ØPLPB
2400 x 1200 x 60mm Tapered Edge
2.36
8465PLPB
2400 x 1200 x 65mm Tapered Edge
2.58
Other sizes available to order.
1000's
2000's
Size
23778948
23729582
3.5 x 25mm
23727557
23764378
3.5 x 32mm
23776173
23745797
3.5 x 38mm
23724785
23737822
3.5 x 42mm
23722Ø19
n/a
3.5 x 45mm
2377Ø621
23769915
3.5 x 50mm
500's
200's
23792852
n/a
3.5 x 55mm
2374Ø792
23721302
3.5 x 60mm
23765Ø85
23725140
4.2 x 65mm
n/a
23784457
4.2 x 75mm
COVE A gypsum core encased in a durable paper liner. Used as a cornice for the angle between walls and ceilings. The face is ready for direct decoration. Accurate 90˚ mitres can be cut using templates for internal or external corners.
MOISTURE RESISTANT BOARD (MOISTURE SHIELD) Suitable for applications where temporary exposure to moisture may occur. • suitable for use in bathrooms, kitchens, garages etc • can be used as a baseboard for ceramic tiling Code
8412MRTEP
Description
Weighted Density
‘R’ value
(Kg/m2)
(m2K/W)
10.00
0.05
2400 x 1200 x 12.5mm Tapered Edge
Knauf recommends that Knauf Moistureshield boards should be sealed prior to plastering. (See manufacturers recommendation before plastering).
Offers a greater fire protection than standard Wallboard. • meets BS1230 Part 1, Type 5
127mm x 3m
COVE ADHESIVE For fixing cove and as a filler for gaps between cove and wall or ceiling, mitres, nail holes etc. One bag is normally sufficient to fix 9 lengths of 90mm or 5 lengths of 127mm cove Code
Description
CA
5kg bags
BONDING COMPOUND
Code
Description
BC
25kg bags
(Kg/m2)
(m2K/W)
Approx. requirement per 100M2 M/F channel 140-190Kg
9.00
0.05
10.7
0.06
8412FCP
2400 x 1200 x 12.5mm Square Edge
8415FCP
2400 x 1200 x 15mm Square Edge
Other sizes, tapered edge and vapour check versions also available. Prices on application. Other technical details also on application.
JOINT CEMENT The ideal quick drying filler for square edge or tapered edge boards. Can also be used to fill nail or screw holes and any other indents.
Readymix 12 Litre Tub
90mm x 3m
127C
‘R’ value
Description
JC12
100C
Weighted Density
Code
Description
Description
An economical adhesive for fixing metal furring channel when bonding plasterboard together to form laminated partition. Also suitable for all Thermal Board.
FIRECHECK BOARD (FIRESHIELD)
Code
Code
FIBRE JOINTING TAPE (SELF ADHESIVE) Covers over joints between boards and when used with jointing compound, dramatically reducing cracking at joints. Can also be used for internal corners. Code
Description
FT
Self adhesive 50mm x 90m Roll
PLASTER/PLASTERBOARD BEADS Code
Description
22Ø42941
MMB Plaster Mini-Mesh Bead - 2.4m long
22094339
PAB 24 Plaster Angle Bead - 2.4m long
22045713
PCB 24 Plasterboard Thin Coat Bead - 2.4m long
All illustrations are intended as a guide only. Specifications subject to change. We have access to technical information if assistance required.
17
Plasterboard & Accessories
Plasterboard & Accessories
Sheet Material Chipboard, OSB, Blockboard & Blanks
Chipboard
Blockboard
STANDARD GRADE TYPE P2
FAR EASTERN/BRAZILIAN 5 PLY
Minimum 600 density interior use only. • sizes marked 'CE' are CE/CPD compliant as 'fit for purpose' Code
Description
8412C
2440 x 1220 x 12mm 'CE'
8418C
2440 x 1220 x 18mm 'CE'
8425C
2440 x 1220 x 25mm 'CE'
843ØC
2440 x 1220 x 30mm
1Ø418C
3050 x 1220 x 18mm
1Ø425C
3050 x 1220 x 25mm
FLOORING GRADE T&G TYPE P5 MOISTURE RESISTANT (V313) Tongued and grooved all four edges. Minimum 700 . Moisture resistant for use in areas of high humidity and where risk of moisture. Not for external use. • ideal for kitchens, bathrooms and extensions • CE/CPD compliant as 'fit for purpose' • FSC min 50%
5 Ply long grain, interior use, face veneers are always hardwood. • face veneers can be stained, painted or varnished Code
Description
8418RB
2440 x 1220 x 18mm
Door Blanks General construction is of a thick solid timber core with a face veneer flush either side. Veneer is generally suitable for painting. Door blanks for internal use only are generally chipboard core. • ‘Lite’ door blanks are about 20% lighter than standard • Decorative Veneer versions also available • Blanks can be trimmed to size and glazing apertures added (glazing aperture will have size limitations if used as a fire door) • Used where an oversized door is required, or to fit a non-standard opening Where used as a fire resistant door, generally • 45mm thick blanks achieve 30 minute fire rating • 54mm thick blanks achieve 60 minute fire rating To meet fire rating, whether used full size or trimmed to fit, blanks are required to be lipped both long edges and on 60 minute, short edges as well. Intumescent Strip/Smoke Seal is also required, either fitted underneath or on the lipping, or to the door frame itself.
Code
Description
8218MRTGC
2400 x 600 x 18mm
‘LITE’ INTERNAL/EXTERNAL (30min)
8222MRTGC
2400 x 600 x 22mm
Code
Oriented Strand Board (OSB) CONDITIONED GRADE OSB3 A general purpose board suitable for exterior use composed of timber wafers/strands of variable species and bonded under pressure with waterproof resin. Made up in 3 layers, cross oriented to give maximum strength. • approved by the British Board of Agreement (BBA) • specified for flat roofs,
Description
26FUNSL
1981 x 762 x 45mm
29FUNSL
2058 x 838 x 45mm
3ØFUNSL
2135 x 915 x 45mm
4ØFUXL
2440 x 1220 x 45mm ‘Superlite’
VENEERED INTERNAL (30min) Code 3ØFUNS
Description 2135 x 915 x 45mm Sapele
3ØFUNA
2135 x 915 x 45mm Ash
3ØFUNOQ
2135 x 915 x 45mm Quarter Cut Oak
INTERNAL/EXTERNAL (60min) Code 3ØFUXD
Description 2135 x 915 x 54mm
flooring and wall sheathing • felt manufacturer's guarantee dependent on being BBA approved • cheaper alternative to Ply • CE/CPD compliant as 'fit for purpose' • FSC min 70% Code
Description
84110SB
2440 x 1220 x 11mm
84180SB
2440 x 1220 x 18mm
FREE
Delivery over a wide area. 18
www.championtimber.com
Sheet Material Plywood FLEXIBLE PLYWOOD - MOISTURE RESISTANT GLUING • flexibility allows quick and easy creation of intricate curves and
WBP HARDWOOD PLYWOOD Long grain, hardwood veneers throughout. • for interior or exterior use • WBP gluing highly resistant to weather, micro-organisms and wet and dry heat • hard wearing and very durable
circular shapes • used in furniture making, exhibition work, shopfitting, columns and framework etc Code
Description
845FPL
2440 x 1220 x 5mm - Long Grain
845FPC
1220 x 2440 x 5mm - Cross Grain
Code
Description
848FPL
2440 x 1220 x 8mm - Long Grain
844WBPP
2440 x 1220 x 3.6mm
848FPC
1220 x 2440 x 8mm - Cross Grain
846WBPP
2440 x 1220 x 5.5mm
849WBPP
2440 x 1220 x 9mm
8412WBPP
2440 x 1220 x 12mm
8415WBPP
2440 x 1220 x 15mm
8418WBPP
2440 x 1220 x 18mm
8425WBPP
2440 x 1220 x 25mm
1Ø54WBPP
3050 x 1525 x 3.6/4mm
1Ø56WBPP
3050 x 1525 x 5.5/6mm
1Ø59WBPP
3050 x 1525 x 9mm
1Ø512WBPP
3050 x 1525 x 12mm
1Ø518WBPP
3050 x 1525 x 18mm
1Ø525WBPP
3050 x 1525 x 25mm
BIRCH WBP Although WBP gluing, Birch ply is made up of veneers which are officially classified as perishable. Not recommended for any exposed exterior application unless pressure preservative impregnated. Russian/Latvian
For Flexible Veneer - see page 26 BBA APPROVED CONSTRUCTION PLY WBP - CE2+ EN636-2 Metsa Spruce or similar softwood ply construction • British Board of Agrement (BBA) approved for load bearing applications • conforms to EN636-2, for use in roofing, flooring and wall sheathing • CE/CPD compliant as ‘fit for purpose’ • PEFC min 70% Code
Description
849BBA
2440 x 1220 x 9mm
8412BBA
2440 x 1220 x 12mm
8418BBA
2440 x 1220 x 18mm
8424BBA
2440 x 1220 x 24mm
SHUTTERING PLY CE4 EN13986 - WBP GLUE Elliottis Pine or similar softwood ply • general purpose use • not suitable for permanent outdoor applications
Code
Description
55BP
1525 x 1525 x 1.5mm
844BP
1220 x 2440 x 4mm
846BP
1220 x 2440 x 6mm
Code
Description
849BP
1220 x 2440 x 9mm
8418SP
2440 x 1220 x 18mm
8412BP
1220 x 2440 x 12mm
8418BP
1220 x 2440 x 18mm
8424BP
1220 x 2440 x 24mm
Notes on Glue/Bond Types WBP: This Glue/Bond type is highly resistant to weather, micro-organisms, cold and boiling water and wet and dry heat. The lifespan of these boards are also subject to the durability of species of veneer used, for example, Hardwood Far Eastern Ply will be more durable than Birch Veneered Ply. Exterior: This Glue/Bond type conforms to American and Canadian gradings, glues are classed as being 100% waterproof. Again, the durability of veneer must be taken into consideration, American and Canadian Plywoods are coniferous (softwood) species.
T & G PLYWOOD FLOORING - CE2+ EN636-2 Finnish Spruce, tongued and grooved all 4 edges • internal use, WBP gluing • graded 111/111 both faces • BBA Approved for load bearing • CE/CPD compliant as ‘fit for purpose’ • PEFC min 70% Code
Description
8218TG4P
2400 x 600 x 18mm
MARINE HARDWOOD PLYWOOD WBP glueing, long grain, selected durable hardwood veneers throughout. • suitable for marine, external and internal uses • conforms to BS1088 Code
Description
844MP
2440 x 1220 x 4mm
846MP
2440 x 1220 x 6mm
849MP
2440 x 1220 x 9mm
8412MP
2440 x 1220 x 12mm
8418MP
2440 x 1220 x 18mm
8425MP
2440 x 1220 x 25mm
All illustrations are intended as a guide only. Specifications subject to change. We have access to technical information if assistance required.
19
Chipboard, OSB, Blockboard, Blanks & Plywood
Plywood
Sheet Material MDF
MDF Medium Density Fibreboard Manufactured from wood fibres, dry-bonded with synthetic resins then compressed at high frequency. • uniform, strong, compact and stable • smooth both faces and uniform in thickness • can be cut and profiled, lipping not normally required • can be screwed, glued or dowelled etc • no grain or splintering problems • used heavily in the furniture industry • ideal for making bespoke furniture, doors and units
V313 (Moisture Resistant) MDF For use in areas of high humidity such as kitchens and bathrooms. Code
Description
846MRMDF
2440 x 1220 x 6mm
849MRMDF
2440 x 1220 x 9mm
8412MRMDF
2440 x 1220 x 12mm
8415MRMDF
2440 x 1220 x 15mm
8418MRMDF
2440 x 1220 x 18mm – Minimum 50% FSC
8425MRMDF
2440 x 1220 x 25mm
8430MRMDF
2440 x 1220 x 30mm
It is recommended that a suitable face mask is worn when cutting or machining, and all faces and edges are sealed with MDF sealer.
10418MRMDF 3050 x 1220 x 18mm
STANDARD For Interior Use Only
A fully exterior MDF, as long as finishing instructions are adhered to
Code
Description
(copies on request).
842MDF
2440 x 1220 x 2/2.5mm
Code
Description
843MDF
2440 x 1220 x 3mm
8412XMDF
2440 x 1220 x 12mm
844MDF
2440 x 1220 x 4mm
8418XMDF
2440 x 1220 x 18mm
846MDF
2440 x 1220 x 6mm – Minimum 50% FSC
8425XMDF
2440 x 1220 x 25mm
849MDF
2440 x 1220 x 9mm – Minimum 50% FSC
8412MDF
2440 x 1220 x 12mm – Minimum 50% FSC
8415MDF
2440 x 1220 x 15mm – Minimum 50% FSC
8418MDF
2440 x 1220 x 18mm – Minimum 50% FSC
8422MDF
2440 x 1220 x 22mm
Code
Description
8425MDF
2440 x 1220 x 25mm – Minimum 50% FSC
8412ZFMDF
2440 x 1220 x 12mm
843ØMDF
2440 x 1220 x 30mm
8418ZFMDF
2440 x 1220 x 18mm
8438MDF
2440 x 1220 x 38mm
BEAD AND BUTT MDF V313 (Moisture Resistant)
8445MDF
2440 x 1220 x 45mm
Grooved at 100mm centres. For covering walls and ceilings etc, and because it’s
8512MDF
2440 x 1525 x 12mm
moisture resistant is particularly suitable
8518MDF
2440 x 1525 x 18mm
in kitchens and bathrooms
1Ø46MDF
3050 x 1220 x 6mm
(not shower or bath area).
1Ø49MDF
3050 x 1220 x 9mm
1Ø412MDF
3050 x 1220 x 12mm
1Ø415MDF
3050 x 1220 x 15mm
1Ø418MDF
3050 x 1220 x 18mm
1Ø425MDF
3050 x 1220 x 25mm
1Ø430MDF
3050 x 1220 x 30mm
1Ø512MDF
3050 x 1525 x 12mm
1Ø518MDF
3050 x 1525 x 18mm
1Ø525MDF
3050 x 1525 x 25mm
MEDEX (EXTERIOR) MDF
ZF ECOLOGIQUE MDF Zero added formaldehyde for use in environmentally sensitive situations such as museums, hospitals, schools etc.
Code
Description
849MRMDFBB
1220 x 2440 x 9mm - cross groove
849MRMDFBBLG
2440 x 1220 x 9mm - long groove
LIGHT MDF A specially engineered MDF ideal where high quality coupled with low weight is required. • 20% lighter than standard MDF
Bead & Butt MDF
Flexible MDF
FLEXIBLE MDF • create shapes, go round bends, very versatile
Code
Description
843ØLIGHT
2440 x 1220 x 30mm
1Ø418LIGHT
3050 x 1220 x 18mm
• uses include shopfitting, contoured wall features, bar fronts, columns, kitchen, bedroom and office furniture • very cost effective Code
Description
Short Grain (Bend 1220mm Width)
All MDF should be sealed when used in enclosed areas
20
846MDFFS
1220 x 2440 x 6mm
Long Grain (Bend 2440mm Width) 846MDFFL
www.championtimber.com
2440 x 1220 x 6mm
Sheet Material Handi-Panels, Hardboard & Floor Protector
Pre-Cut Handi-Panels CUT TO SIZE WBP HARDWOOD PLYWOOD
PERFORATED/PEGBOARD
Code
Description
Code
Description
2Ø774370
1220* x 610* x 3.6/4mm
84HP
2440 x 1220 x 3.2mm
20777159
2440 x 610 x 3.6/4mm
846HP
2440 x 1220 x 6mm
20734084
1220 x 1220* x 3.6/4mm
2Ø742409
1220* x 610* x 5.5/6mm
IVORY INSULATION BOARD
2Ø796563
2440 x 610* x 5.5/6mm
2Ø753498
1220 x 1220* x 5.5/6mm
Low density fibre board faced one side with cream paper, which can be painted. Interior use only.
2Ø761813
1220* x 610* x 9mm
Code
Description
2Ø794651
2440 x 610* x 9mm
8412I
2440 x 1220 x 12.7mm
2Ø7729Ø1
1220 x 1220* x 9mm
PINBOARD
2Ø781224
1220* x 610* x 12mm
2Ø735388
2440 x 610* x 12mm
A medium density board (not to be confused with MDF) ideal for notice boards and train set bases.
2Ø792312
1220 x 1220* x 12mm
2Ø743703
1220* x 610* x 18mm
2Ø795085
1220 x 1220* x 18mm
2Ø72234Ø
2440 x 610* x 18mm
Code
Description
849P
2440 x 1220 x 8/9mm
SUNDEALA ‘K’ BOARD
Code
Description
A medium density board (not to be confused with MDF) ideal for notice boards and train set bases.
2Ø734Ø6Ø
1220 x 610* x 6mm
Code
Description
2Ø76588Ø
1220 x 1220* x 6mm
846SUN
2440 x 1220 x 6mm
2Ø738181
2440 x 610* x 6mm
849SUN
2440 x 1220 x 9mm
2Ø72ØØ49
1220 x 610* x 9mm
8412SUN
2440 x 1220 x 12mm
2Ø77143Ø
1220 x 1220* x 9mm
MDF MEDIUM DENSITY FIBREBOARD
2Ø722814
2440 x 610* x 9mm
2Ø7742Ø2
1220 x 610* x 12mm
2Ø776978
1220 x 1220* x 12mm
2Ø725366
2440 x 610* x 12mm
482418MDF
1220 x 610* x 18mm
484818MDF
1220 x 1220* x 18mm
961218MDF
2440 x 305* x 18mm
961818MDF
2440 x 458* x 18mm
962418MDF
2440 x 610* x 18mm
963Ø18MDF
2440 x 762* x 18mm
Dimensions marked * are nominal
Hardboard STANDARD A dense, highly compressed wood fibre sheet material, very smooth on one side with a mesh pattern on the reverse. Code
Description
84H
2440 x 1220 x 3.2mm
42H
1220 x 610 x 3.2mm
846H
2440 x 1220 x 6.0mm
Floor Protection Board PROTECTOR BOARD A low priced plain black board for protecting floors whilst wet trades etc are on site. Code
Description
842PBBP
2440 x 1230 x 2mm
Cut to size service As well as ‘off the shelf’ pre-cut handi-panels in plywood and MDF, Champion also offer a cut-to-size service on most sheet material items including worktops. The first two cuts are FREE per sheet. Applies to straight vertical and horizontal cuts only. For bulk or precision cutting – ask for a quote.
OIL TEMPERED • denser and stronger than standard hardboard • greater resistance to moisture • uses include farm buildings, signs, packaging etc Code
Description
84HT
2440 x 1220 x 3.2mm
All illustrations are intended as a guide only. Specifications subject to change. We have access to technical information if assistance required.
21
MDF, Handi-Panels & Hardboard
With regular holes.
Decorative Sheet Material Screen Panel & Decorative MDF
Screen Panel
VENEERED 2 SIDES - BORDER 2 LONG EDGES, 1 SHORT
Decorative perforated patterns on either hardboard, MDF or Aluminium • Plain can be decorated. White and veneered also available • creates a wide range of design possibilities
Code
Description
23168Ø91
RC431VEPI
1830 x 610mm
Oregon Pine Veneered
ALUMINIUM - BORDER 2 SHORT EDGES Code
Description
23145733
RC247ANGE
1000 x 665mm
Gold Small Clover
23124844
RC227ANGE
1000 x 665mm
Gold Large Clover
HARDBOARD/MDF BORDER ON ALL 4 EDGES
23152571
RC387ANGE
1000 x 665mm
Gold Oriental
Code
Description
2314Ø561
RC227ANSE
1000 x 665mm
Silver Large Clover
231374ØØ
RC403MD
1830 x 610mm
Nevada Plain
23148888
RC387ANSE
1000 x 665mm
Silver Oriental
2314Ø172
RC403HBWH
1830 x 610mm
Nevada White
23198241
RC167ANGE
1000 x 665mm
Gold Maze
23191563
RC263HB
1830 x 610mm
Colorado Plain
231971Ø7
RC183MD
1830 x 610mm
Ohio Plain
ALUMINIUM - NO BORDER
23148499
RC303HB
1830 x 610mm
Dakota Plain
2319988Ø
RC303HBWH
1830 x 610mm
Dakota White
2315126Ø
RC433MD
1830 x 610mm
Oregon Plain
23154Ø49
RC433HBWH
1830 x 610mm
Oregon White
23148215
RC323HB
1830 x 610mm
Filigree Plain
2312Ø129
RC333MD
1830 x 610mm
Fleur De Lys Plain
• use for making dividers, screening, shutters, radiator cabinets and shopfitting etc
Code
Description
23135932
RC127ANGE
1000 x 665mm
Gold Interwoven
23191778
RC127ANSE
1000 x 665mm
Silver Interwoven
Decorative MDF TOPAN COLOURED V313 MDF • solid colour throughout • V313 moisture resistant
FILIGREE PLAIN RC323HB Hardboard
FLEUR DE LYS PLAIN RC333MD MDF
OHIO PLAIN RC183MD MDF
Code
Description
8661ØMDFTBK
2620 x 1830 x 10mm
Black
8661ØMDFTBL
2620 x 1830 x 10mm
Blue
8661ØMDFTG
2620 x 1830 x 10mm
Green
8661ØMDFTR
2620 x 1830 x 10mm
Red
8661ØMDFTY
2620 x 1830 x 10mm
Yellow
86619MDFTBK
2620 x 1830 x 19mm
Black
86619MDFTBL
2620 x 1830 x 19mm
Blue
86619MDFTG
2620 x 1830 x 19mm
Green
86619MDFTR
2620 x 1830 x 19mm
Red
86619MDFTY
2620 x 1830 x 19mm
Yellow
Above subject to availability
COLORADO PLAIN RC263HB Hardboard
OREGON PLAIN RC433MD MDF
NEVADA PLAIN RC403MD MDF
SILVER INTERWOVEN RC127ANSE Aluminium
DAKOTA PLAIN RC303HB Hardboard
BLACK
BLUE
RED
YELLOW
GREEN
GOLD SMALL CLOVER RC247ANGE Aluminium
MELAMINE 2 SIDES Code
Description
8418MFMDFW
2440 x 1220 x 18mm
Matt White
Pre-glued Edging for above 2Ø573Ø1Ø
22mm x 50m Roll
Matt White
LACQUERED 1 SIDES SILVER ORIENTAL RC387ANSE Aluminium
22
GOLD INTERWOVEN RC127ANGE Aluminium NO BORDER
Code
Description
843WLMDF
2440 x 1220 x 3mm
www.championtimber.com
White
Decorative Sheet Material Veneered MDF MAPLE/SYCAMORE VENEERED
Code
Description
Code
Description
846MDFA
2440 x 1220 x 6mm - 1 side
846MDFM
2440 x 1220 x 6mm - 1 side
841ØMDFA
2440 x 1220 x 10mm - 2 sides
841ØMDFM
2440 x 1220 x 10mm - 2 sides
8413MDFA
2440 x 1220 x 13mm - 2 sides
8413MDFM
2440 x 1220 x 13mm - 2 sides
8418MDFA
2440 x 1220 x 19mm - 2 sides
8418MDFM
2440 x 1220 x 19mm - 2 sides
1Ø418MDFA
3050 x 1220 x 19mm - 2 sides
1Ø418MDFM
3050 x 1220 x 19mm - 2 sides
8426MDFA
2440 x 1220 x 26mm - 2 sides
8426MDFM
2440 x 1220 x 26mm - 2 sides
WHITE BEECH VENEERED
CROWN CUT SAPELE VENEERED
Code
Description
Code
Description
846MDFBSS
2440 x 1220 x 6mm - 1 side
846MDFS
2440 x 1220 x 6mm - 1 side
841ØMDFB
2440 x 1220 x 10mm - 2 sides
841ØMDFS
2440 x 1220 x 10mm - 2 sides
8413MDFB
2440 x 1220 x 13mm - 2 sides
8413MDFS
2440 x 1220 x 13mm - 2 sides
8418MDFB
2440 x 1220 x 19mm - 2 sides
8418MDFS
2440 x 1220 x 19mm - 2 sides
8426MDFB
2440 x 1220 x 26mm - 2 sides
1Ø418MDFS
3050 x 1220 x 19mm - 2 sides
STEAMED BEECH VENEERED
8426MDFS
2440 x 1220 x 26mm - 2 sides
Code
Description
TEAK VENEERED
841ØMDFBS
2440 x 1220 x 10mm - 2 sides
Code
Description
8413MDFBS
2440 x 1220 x 13mm - 2 sides
8418MDFT
2440 x 1220 x 19mm - 2 sides
8419MDFBS
2440 x 1220 x 19mm - 2 sides
1Ø419MDFBS
3050 x 1220 x 19mm - 2 sides
8426MDFBS
2440 x 1220 x 26mm - 2 sides
Screen Panel, Decorative & Veneered MDF
ASH VENEERED
CHERRY VENEERED Code
Description
QUARTER CUT WENGE VENEERED
846MDFC
2440 x 1220 x 6mm - 1 side
Code
Description
8410MDFC
2440 x 1220 x 10mm - 2 sides
8419MDFW
2440 x 1220 x 19mm - 2 sides
8413MDFC
2440 x 1220 x 13mm - 2 sides
8418MDFC
2440 x 1220 x 19mm - 2 sides
8426MDFC
2440 x 1220 x 26mm - 2 sides
QUARTER CUT OAK VENEERED Code 844MDFO
Description 2440 x 1220 x 4mm - 1 side
846MDFO
2440 x 1220 x 6mm - 1 side
841ØMDFO
2440 x 1220 x 10mm - 2 sides
8413MDFO
2440 x 1220 x 13mm - 2 sides
8418MDFO
2440 x 1220 x 19mm - 2 sides
1Ø418MDFO
3050 x 1220 x 19mm - 2 sides
8426MDFO
2440 x 1220 x 26mm - 2 sides
CROWN CUT OAK VENEERED Code 846MDFCO 841ØMDFCO
Description 2440 x 1220 x 6mm - 1 side 2440 x 1220 x 10mm - 2 sides
8413MDFCO
2440 x 1220 x 13mm - 2 sides
8418MDFCO
2440 x 1220 x 19mm - 2 sides
8426MDFCO
2440 x 1220 x 26mm - 2 sides
PINE VENEERED Code
Description
846MDFPSS
2440 x 1200 x 6mm - 1 side
841ØMDFP 8413MDFP
2440 x 1220 x 10mm - 2 sides 2440 x 1220 x 13mm - 2 sides
8418MDFP
2440 x 1220 x 19mm - 2 sides
1Ø418MDFP
3050 x 1220 x 19mm - 2 sides
8426MDFP
2440 x 1220 x 26mm - 2 sides
BLACK AMERICAN WALNUT VENEERED Code
Description
846MDFWB
2440 x 1220 x 6mm - 1 side
8413MDFWB
2440 x 1220 x 13mm - 2 sides
8419MDFWB
2440 x 1220 x 19mm - 2 sides
8426MDFWB
2440 x 1220 x 26mm - 2 sides
EDGING – 50m ROLLS – REAL WOOD PRE-GLUED Code
Description
ES19A
19mm/22mm
ES19B
19mm/22mm
Beech
ES19BS
19mm/22mm
Steamed Beech
ES19C
19mm/22mm
Cherry
ES19M
19mm/22mm
Sapele
ES19Ø
19mm/22mm
Oak
ES3ØØ
30mm
White Oak
ES19P
19mm/22mm
Pine
ES19MAP
19mm/22mm
Maple
ES19T
19mm/21mm
Teak
ES19W
19mm/22mm
Walnut
ES19WEN
19mm/22mm
Wenge
Ash
30mm x 50m rolls also available in all the above veneers except Teak and Wenge
All illustrations are intended as a guide only. Specifications subject to change. We have access to technical information if assistance required.
23
Decorative Sheet Material Wood Veneered & Melamine Faced Chipboard Wood Veneered and Melamine Faced Chipboard Lipped two long edges
WHITE MELAMINE FACED
MAHOGANY MELAMINE FACED
STEAMED BEECH MELAMINE
1830mm length 15-16mm thickness
2440mm length 15-16mm thickness
2440mm length 15-16mm thickness
Chipboard core used is super smooth 3 layer construction of an average 650mm density. • surface finish ensures no chips are ‘grinning’ through the surface
Description 2440 x 152mm
Code
Description
1830 x 610mm
Code 2Ø54Ø333
2Ø585525
2440 x 152mm
2Ø529062
1830 x 687mm
2Ø588953
2440 x 228mm
2Ø523275
2440 x 228mm
2Ø577681
1830 x 762mm
2Ø537562
2440 x 305mm
2Ø531591
2440 x 305mm
2Ø52629Ø 1830 x 915mm 2440mm length 15-16mm thickness
2Ø586188
2440 x 381mm
2Ø539917
2440 x 381mm
2Ø583408
2440 x 457mm
2Ø596842
2440 x 457mm
2Ø574918
2440 x 152mm
2Ø532Ø24
2440 x 531mm
2Ø556556
2440 x 531mm
2440 x 228mm
2Ø58Ø636
2440 x 610mm
2Ø599218
2440 x 610mm
2Ø520748
2440 x 305mm
BLACK ASH MELAMINE FACED
MAPLE MELAMINE FACED
2Ø569365
2440 x 381mm
2440mm length 15-16mm thickness
2440mm length 15mm thickness
2Ø545260
2440 x 457mm
2Ø566593
2440 x 531mm
2Ø56382Ø
2440 x 610mm
2Ø537036
2440 x 687mm
2Ø561048
2440 x 762mm
2Ø532918
2440 x 915mm
• boards are bonded for life • melamine used is classed as durable • wood veneers used are ‘A’ grade, bonded to both faces As well as this range of standard sizes, we can also have boards made to measure and edged up to all four edges if required. Straight cut shapes are also possible. We will be pleased to quote you.
Code
Description
2Ø59154Ø
1830 x 152mm
2Ø54Ø166
1830 x 228mm
2Ø588779
1830 x 305mm
2Ø586ØØ3
1830 x 381mm
2Ø534615
1830 x 457mm
2Ø583231
1830 x 531mm
2Ø531843
2Ø572136
MAGNOLIA MELAMINE FACED 2440mm length 15-16mm thickness
Code
Description
2Ø59Ø253
2440 x 152mm
2Ø538866
2440 x 228mm
2Ø536Ø91
2440 x 305mm
2Ø5847Ø2
2440 x 381mm
2Ø58193Ø
2440 x 457mm
2Ø53Ø549
2440 x 531mm
2Ø579159
2440 x 610mm
GREY MELAMINE FACED 2440mm length 15-16mm thickness
\
Code
Description
Code
Description
2Ø565299
2440 x 152mm
2Ø58Ø933
2440 x 152mm
2Ø583378
2440 x 228mm
2Ø52252Ø
2440 x 228mm
2Ø562526
2440 x 305mm
2Ø537Ø67
2440 x 305mm
2Ø559748
2440 x 381mm
2Ø54Ø463
2440 x 381mm
2Ø581831
2440 x 457mm
2Ø53Ø679
2440 x 457mm
2Ø556976
2440 x 531mm
2Ø561178
2440 x 531mm
2Ø581Ø77
2440 x 610mm
2Ø556921
2440 x 610mm
LIGHT OAK MELAMINE FACED
LIMED OAK MELAMINE FACED
2440mm length 15-16mm thickness
2440mm length 15mm thickness
Code
Description
2Ø598518
2440 x 152mm
Code 2Ø5499Ø9
Description 2440 x 152mm
2Ø551421
2440 x 228mm
2Ø545659
2440 x 228mm
2Ø594398
2440 x 305mm
2Ø533Ø9Ø
2440 x 305mm
2Ø54865Ø
2440 x 381mm
2Ø594091
2440 x 381mm
2Ø545888
2440 x 457mm
2Ø52Ø274
2440 x 457mm
2Ø594497
2440 x 531mm
2Ø598167
2440 x 531mm
2440 x 610mm
2Ø534219
2440 x 610mm
2Ø543112
24
Code
Description
2Ø527778
2440 x 152mm
2Ø524999
2440 x 228mm
2Ø573614
2440 x 305mm
2Ø522223
2440 x 381mm
2Ø57Ø835
2440 x 457mm
2Ø523213
2440 x 531mm
2Ø584146
2440 x 610mm
www.championtimber.com
Decorative Sheet Material ANTIQUE PINE MELAMINE FACED
BLEACHED ASH MELAMINE FACED
PINE 2 SIDES
2440mm length 15mm thickness
2440mm length 15mm thickness
WOOD VENEERED BOARD 2440mm length 15-16mm thickness
Code 2Ø584122
Code
Description
2Ø556457
2440 x 152mm
Code
Description 2440 x 152mm
Description 2440 x 152mm
2Ø578213
2440 x 228mm
2Ø532796
2440 x 228mm
2Ø582111
2Ø531263
2440 x 305mm
2Ø564421
2440 x 305mm
2Ø53Ø716
2440 x 228mm
2Ø525569
2440 x 381mm
2Ø549Ø84
2440 x 381mm
2Ø527945
2440 x 305mm
2Ø535339
2440 x 457mm
2Ø527488
2440 x 457mm
2Ø576561
2440 x 381mm
2Ø576929
2440 x 531mm
2440 x 531mm
2Ø52517Ø
2440 x 457mm
2Ø55Ø493
2440 x 610mm
2440 x 610mm
2Ø573799
2440 x 531mm
AFRICAN MAHOGANY
2Ø571Ø16
2440 x 610mm
2 SIDES WOOD VENEERED BOARD
SHEET DECORATIVE CHIPBOARD
2440mm length 15-16mm thickness
UNLIPPED - MELAMINE 2 SIDES
PEARWOOD MELAMINE FACED 2440mm length 15mm thickness
2Ø552442 2Ø52Ø465
Wood Veneered & Melamine Faced Chipboard
Wood Veneered & Melamine Faced Chipboard
8415MFCW 2440 x 1220 x 15mm Matt White
Iron-on Edging Strip
Code
Description
2Ø529611
2440 x 152mm
Code
Description
Code
Description
2Ø554569
2440 x 228mm
2Ø561222
2440 x 152mm
2Ø575267
19mm White Melamine IE811
10m roll
2Ø53Ø9Ø7
2440 x 305mm
2Ø584689
2440 x 228mm
2Ø5211Ø3
19mm Mahogany Melamine IE813
10m roll
2Ø578Ø46
2440 x 381mm
2Ø558451
2440 x 305mm
2Ø538767
19mm Light Oak Melamine
10m roll
2Ø587Ø17
2440 x 457mm
2Ø555672
2440 x 381mm
2Ø595876
19mm Beech Melamine
10m roll
2Ø565497
2440 x 531mm
2Ø576455
2440 x 457mm
2Ø523879
19mm Magnolia Melamine IE815
10m roll
2Ø555696
2440 x 610mm
2Ø5529Ø9
2440 x 531mm
2Ø530082
19mm Maple Melamine
10m roll
STILO WALNUT MELAMINE FACED
2Ø572334
2440 x 610mm
2Ø597511
19mm Pearwood Melamine
10m roll
2440mm length 15mm thickness
2Ø598747
2440 x 687mm
2Ø574451
19mm Stilo Walnut Melamine
10m roll
2Ø547356
2440 x 762mm
2Ø562212
19mm Bleached Ash Melamine
10m roll
2Ø587239
19mm Limed Oak Melamine
10m roll
2Ø533458
19mm Pine Wood Veneer
10m roll
2Ø551797
19mm Oak Wood Veneer
10m roll
2Ø595975 2440 x 915mm OAK 2 SIDES WOOD VENEERED BOARD 2440mm length 15-16mm thickness
Champion stock all the fixings, fittings, finishes and tools to go with timber
Code
Description
2Ø591731
2440 x 152mm
2Ø587598
2440 x 228mm
2Ø547196
2440 x 305mm
2Ø551Ø87
2440 x 381mm
2Ø53Ø2Ø4
2440 x 457mm
Code
Description
2Ø552381
2440 x 531mm
2Ø544584
2440 x 152mm
2440 x 610mm
2Ø541811
2440 x 228mm
2Ø59042Ø
2440 x 305mm
2Ø539Ø3Ø
2440 x 381mm
2Ø587659
2440 x 457mm
2Ø584887
2440 x 531mm
2Ø533496
2440 x 610mm
2Ø5315Ø8
All illustrations are intended as a guide only. Specifications subject to change. We have access to technical information if assistance required.
25
Decorative Sheet Material Veneer, Pine & Oak Panel
Flexible Veneer FLEXI-VENEER Genuine grade ‘A’ wood veneer bonded to a flexible backing. • will not crack or split like ordinary veneers • use on flat or curved surfaces • glue to substrate using PVA (preferred) adhesives, although contact adhesives will do • will take light staining or oiling • finishes should be plasticized versions eg. Rustins Clear Plastic Coating
Solid Pine Panel Edge Laminated Manufactured using Scandinavian Redwood Pine, not the cheaper less attractive spruce. Constructed from narrow widths of kiln dried timber averaging around 12% moisture content, which is then edge-glued
Code
Description
together achieving a very strong
84Ø6FVA
2500 x 1240 x 0.6mm Ash - 1 side
board, in dimensions wider than can
84Ø6FVBS
2500 x 1240 x 0.6mm Steamed Beech - 1 side
be naturally grown.
84Ø6FVBW
2500 x 1240 x 0.6mm White Beech - 1 side
84Ø6FVC
2500 x 1240 x 0.6mm Cherry - 1 side
84Ø6FVM 84Ø6FVOQC 84Ø6FVOCC 84Ø6FVP 84Ø6FVSCC 84Ø6FVSQC 84Ø6FVWAB
• cut it, carve it, shape it… no need for edging strips
2500 x 1240 x 0.6mm Maple - 1 side
• used for making furniture, built-in wardrobes, worktops, shelving, stair treads etc
2500 x 1240 x 0.6mm Oak 1⁄4 Cut - 1 side 2500 x 1240 x 0.6mm Oak Crown Cut - 1 side 2500 x 1240 x 0.6mm Pine - 1 side 2500 x 1240 x 0.6mm Sapele Crown Cut - 1 side 2500 x 1240 x 0.6mm Sapele 1⁄4 Cut - 1 side 2500 x 1240 x 0.6mm Walnut, American Black - 1 side
Guide to Veneers For a guide to the above veneers please refer to page 23…
IMPORTANT To maintain stability we recommend all surfaces and all edges after cutting and shaping are sealed with either the appropriate coats of paint or 2-3 coats of good quality waterproof polyurethane or varnish. Pine Board is not suitable for exterior use. Do not allow this product to stand in a centrally heated environment without having first sealed and fixed.
17/18mm THICK
Bonded Laminates Wood Veneer Iron-on self-adhesive wood veneers. Unfinished to stain or varnish. Code
Description
22366Ø78
2440 x 250mm Sapele Type Wood Veneer
22332431
2440 x 250mm Teak Type Wood Veneer
22371621
2440 x 250mm Oak Type Wood Veneer
22362056
Code
Description
41227TLM
1.2m x 300mm
42427TLM
1.2m x 600mm
61227TLM
1.8m x 300mm
62427TLM
1.8m x 600mm
81227TLM
2.4m x 300mm
81627TLM
2.4m x 400mm
82Ø27TLM
2.4m x 500mm
82427TLM
2.4m x 600mm
33mm THICK PINE STRINGER BLANK Code
Description
151133TLM
4.47m x 270mm
28mm THICK PINE STAIR TREAD BULLNOSED Code
Description
91128TLM
2.7m x 270mm
Code
Description
41217TLM
1.2m x 300mm
41617TLM
1.2m x 400mm
42Ø17TLM
1.2m x 500mm
42417TLM
1.2m x 600mm
61217TLM
1.8m x 300mm
61617TLM
1.8m x 400mm
Solid European Oak Panel
62Ø17TLM
1.8m x 500mm
Edge Laminated
62417TLM
1.8m x 600mm
An Oak version of the Pine panel.
8917TLM
2.4m x 225mm
81217TLM
2.4m x 300mm
81617TLM
2.4m x 400mm
82Ø17TLM
2.4m x 500mm
82417TLM
2.4m x 600mm
2440 x 250mm Ash Type Wood Veneer
22368843
27/28mm THICK
• With these panels wide widths of solid Oak are now achievable – stable, economical and a lot less work
2440 x 250mm American Black Walnut Type Wood Veneer • Solid Oak throughout – cut it, carve it, shape it… no need for edging strips
17/18mm THICK
26
www.championtimber.com
Code
Description
52418LOP
1.5m x 600mm
62418LOP
1.8m x 600mm
72418LOP
2.1m x 600mm
82418LOP
2.4m x 600mm
Worktops Postform Laminated & Hardwood Worktops
Postform Worktops
24649384
4200 x 900 x 42mm Iroko
246371Ø7
3050 x 650 x 42mm European Walnut
Postformed Laminated Worktops
24672627
3050 x 900 x 42mm European Walnut
High pressure laminate bonded to a high quality chipboard core.
24621373
3000 x 650 x 40mm Wenge
• meets BS3794
24625982
3000 x 900 x 40mm Wenge
• highly scratch resistant
24635547
4000 x 650 x 40mm Wenge
• alcohol, cosmetic and household chemical resistant
SOLID HARDWOOD - 60mm THICK
• front underside edge sealed to resist water
Code
Description
• out performs cheaper quality worktops
24663366
3000 x 650 x 60mm Prime Beech
• available single postformed edge (1pfe) or 2 edges postformed
2468277Ø
3000 x 900 x 60mm Prime Beech
24627313
3000 x 650 x 60mm European Oak
24643955
3000 x 900 x 60mm European Oak
(2pfe) for breakfast bars etc
40mm THICK Code
Description
24634328
3000 x 600mm Polyrey Odyssey 1pfe Blanc Megeve, White
24670371
3000 x 600mm Polyrey Odyssey 1pfe Lima, Gloss
24668842
3000 x 600mm Warerite Oasis 1pfe Beech Butcher Block
24630078
3000 x 600mm Warerite Oasis 1pfe Jet
Solid Hardwood Tops Manufactured using solid hardwood blocks, finger jointed, then high frequency glued and sanded to give a uniform thickness. We offer a range of oils and finishes suitable for use where food is being prepared.
SOLID HARDWOOD - 26/27mm THICK Code
Description
246712ØØ
3050 x 750 x 26mm Iroko
24635Ø11
3050 x 750 x 26mm European Walnut
24674Ø1Ø
3050 x 750 x 26mm Prime Beech
24648976
3000 x 650 x 27mm Beech A/B Grade
24692274
3000 x 650 x 27mm Oak A/B Grade
MAPLE
EUROPEAN WALNUT
IROKO
PRIME BEECH
OAK
RUSTIC BEECH
Code
Description
246336Ø4
3000 x 650 x 40mm Beech A/B Grade
24693318
3000 x 900 x 40mm Beech A/B Grade
24683173
4000 x 650 x 40mm Beech A/B Grade
24666862
2000 x 1000 x 42mm Beech Butcher Block
2462183Ø
3050 x 650 x 42mm Rustic Beech
246279ØØ
3050 x 900 x 42mm Rustic Beech
24638999
4200 x 650 x 42mm Rustic Beech
24663953
3050 x 650 x 42mm Prime Beech
24666466
3050 x 900 x 42mm Prime Beech
2464Ø299
4200 x 650 x 42mm Prime Beech
24642583
4200 x 900 x 42mm Prime Beech
24661331
3000 x 650 x 40mm Oak A/B Grade
24672429
3000 x 900 x 40mm Oak A/B Grade
2468Ø745
4000 x 650 x 40mm Oak A/B Grade
24676427
3050 x 650 x 42mm Oak
24629379
3050 x 900 x 42mm Oak
24640466
4200 x 650 x 42mm Oak
246253Ø2
3050 x 650 x 42mm Maple
24687782
3050 x 900 x 42mm Maple
2469887Ø
4200 x 650 x 42mm Maple
24642ØØ2
3050 x 650 x 42mm Iroko
2464Ø19Ø
3050 x 900 x 42mm Iroko
All illustrations are intended as a guide only. Specifications subject to change. We have access to technical information if assistance required.
Veneer, Solid Panel & Worktops
SOLID HARDWOOD - 40/42mm THICK
27
Pick up a brochure at any branch or phone free on:
0800 068 2021 Download a brochure at www.championtimber.com
Champion Timber Branches: NEW MALDEN also HEAD OFFICE
WIMBLEDON
Moorfield Road, Slyfield Industrial Estate, Guildford, GU1 1RU
205 - 209 Burlington Road, New Malden, Surrey, KT3 4NB
2 Hartfield Crescent, entrance off Beulah Road, Wimbledon, SW19 3SD
Tel: 01483 510170
Tel: 020 8949 1621
Tel: 020 8542 1606
Fax: 01483 510171 Email: guildford@championtimber.com Open Mon to Fri 7.30am – 5pm Sat 8am – 5pm
Fax: 020 8942 9752 Email: newmalden@championtimber.com Open Mon to Fri 7am – 5.30pm Sat 8am – 5pm
Fax: 020 8540 7237 Email: wimbledon@championtimber.com Open Mon to Fri 8am – 5.30pm Sat 8am – 5pm
CLAYGATE
DORKING
EDENBRIDGE
High Street, Claygate, Surrey, KT10 0JW
Curtis Road, Dorking, Surrey, RH4 1EJ
Fircroft Way Industrial Estate, Edenbridge, Kent, TN8 6EL
Tel: 01372 462407
Tel: 01306 884418
Tel: 01732 864328
Fax: 01372 468414 Email: claygate@championtimber.com Open Mon to Fri 8am – 5.30pm Sat 8am – 5.30pm
Fax: 01306 889798 Email: dorking@championtimber.com Open Mon to Fri 7am – 5.30pm Sat 8am – 5.30pm
Fax: 01732 863690 Email: edenbridge@championtimber.com Open Mon to Fri 8am – 5pm Sat 8am – 5pm
CHESSINGTON
SUTTON
BROMLEY
385 Leatherhead Road, Chessington, Surrey, KT9 2NQ
272 - 274 High Street, Sutton, Surrey, SM1 1PG
109-123 Southlands Road, Bromley, Kent, BR2 9QX
Tel: 01372 847910
Tel: 020 8642 8291
Tel: 020 8460 6655
Fax: 01372 847911 Email: chessington@championtimber.com Open Mon to Fri 8am – 5.30pm Sat 8am – 5.30pm
Fax: 020 8770 9171 Email: sutton@championtimber.com Open Mon to Fri 7am – 5.30pm Sat 8am – 5.30pm
Fax: 020 8313 0583 Email: bromley@championtimber.com Open Mon to Fri 8am – 5.30pm Sat 8am – 5pm
Delivering over a wide area
March 2008
GUILDFORD