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TECHNICAL INFORMATION

Resistance Alloys (India) Ltd. Electric Resistance Heating Alloy RAIL®- HTM Wire RAIL®-HTM is an advanced, high purity, high temperature metallurgical product of ferritic ironchromium-aluminum alloy (Fe-Cr-Al alloy) with life enhancing additive Re. It can be used at wire temperature up to 1425°C RAIL®-HTM has several unique characteristics like higher resistivity, superior oxidation, high temperature use, lower density, higher yield and exceptional long life. RAIL®-HTM is specially recommended for use in powder metallurgy furnaces, diffusion furnaces, radiant tube heating furnaces and all kinds of furnaces that are required to be operated at high temperature in the range of 1250 °C - 1425 °C Chemical Composition Cr

Al

Si

Mn

C

Re

Fe

23.5%

6.0%

<0.4%

<0.7%

<0.04%

Traces

Bal

Min

22%

5.5%

Max

25%

6.5%

Nominal

Physical, Electrical & Mechanical Properties Density g/cm3

7.10

Electrical Resistivity at 20 °C mm2/m

1.45 0.03

Elongation %

Tensile Strength Kgs/mm2

Magnetic Property

+ 0.07 ≥16 65-80 Magnetic

Max Continuous Operating Temperature (in air)

1425 °C

Melting Temperature

1500 °C


Table for HTM Wire DIA. SWG

5

6 7 78 9 10 11 12

13 14 15 16 17 18 19

mm 8.00 7.50 7.00 6.50 6.00 5.50 5.00 4.50 4.00 3.50 3.00 5.38 4.88 4.47 4.06 3.66 3.25 2.95 2.64 2.34 2.03 1.83 1.63 1.42 1.22 1.02

Resistance Ω/ m 0.029 0.033 0.038 0.044

0.051 0.061 0.074 0.091 0.115 0.151 0.205 0.064 0.077 0.092 0.112 0.138 0.175 0.212 0.265 0.337 0.448 0.551 0.695 0.915 1.240 1.774

Length

Weight

Surface Area

m/kg 2.801 3.187 3.658 4.243 4.979 5.926 7.170 8.852 11.204 14.633 19.917

g/m 357.03 313.79 273.35 235.69 200.83 168.75 139.46 112.97 89.26 68.34 50.21

cm 2 /m 251.43 235.71 220.00 204.29 188.57 172.86 157.14 141.43 125.71 110.00 94.29

cm 2 / Ω 8719.49 7184.64 5841.38 4676.94 3678.54 2833.41 2128.78 1551.88 1089.94 730.17 459.82

6.193 7.527 8.971 10.875 13.382 16.971 20.598 25.720 32.737 43.500 53.527 67.469 88.900 120.436 172.297

161.47 132.85 111.46 91.95 74.73 58.92 48.55 38.88 30.55 22.99 18.68 14.82 11.25 8.30 5.80

169.09 153.37 140.49 127.60 115.03 102.14 92.71 82.97 73.54 63.80 57.51 51.23 44.63 38.34 32.06

2651.97 1979.16 1521.05 1139.72 834.96 584.62 437.21 313.35 218.21 142.47 104.37 73.75 48.76 30.92 18.07


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