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Bunzlau Castle Kitchen Textiles
Our Bunzlau Castle Kitchen Textiles
Did you know that our tea and kitchen towels are made in Portugal? In Mozambique, our manufacturer operates its own plantation, where the cotton used originates.
When the cotton arrives in bales at the factory, it is ready to be spun on huge spools. At this stage, the cotton still has its natural look.
After mechanical spinning, the coloring process of the yarn begins, and the large spools are placed in a special closed dyeing machine.
When developing the colors, the three basic colors are used to obtain the desired shade. The yarn for all our textiles is fully dyed through in this manner; this is known as yarn-dyed.
Drying also takes place in the same machine. Depending on the color intensity, this drying process can take up to five to twelve hours for optimal results.
Mozambique, our manufacturer its own plantation, where the cotton used originates.
The nice thing about the yarn-dyed method is that the most beautiful patterns - designed by us - can be woven into the cloths.
To produce our orders, the factory uses the raw, uncolored cotton in stock. They dye it, adjust the weaving machines and weave it. This takes about three weeks.
Now for the final state, which consists of finishing the textiles; the trimming and sewing of the four sides. Finally, our Bunzlau Castle brand label is placed by hand along the top seam. A piece of handmade love!
With our Bunzlau Castle textile, you can wash the dishes in style. Drying your hands becomes a pleasure with the true 'because this is home' feeling!
New collection 2020 - visit www.bunzlaucastle.com
Steps in the production process
The steps involved in creating the towels are as follows:
01. Spinning the yarn
02. Dyeing the yarn
03. Programming the weaving machine
04. Start weaving
05. Quality check
06. Weaving all lengths of fabric
07. Storage and inspection
08. Adding the special finish
09. Additional quality check
10. Cutting the fabric to size
11. Preparation of the towel
12. Removal of loose threads
13. Final inspection
14. Packaging
15. Inspection: random check
16. Storage for shipment by truck
Bunzlau Castle Store
Check our online store at www.bunzlaucastle.com
