ROAD TO
ENERGY MANAGEMENT Marketing and PR
WHY? higher margins Cost Savings
Company Policy
Word of Mouth
Increase Profits
through political support
Corporate Social Responsibility
LET´S GO!
REPUTATION
State: Law and Regulations
Lower prices enable more sales
Increased Sales
STAKEHOLDER
General Efficiency
Lower emissions
through better reputation
Shareholder
Consumers
Society
Avoid blackouts
Overcome a lack of Resources
Defeat uncertainties in energy supply
FINANCIAL PROFITS Higher margins
200
Energy prices
Less resource consumption
Life Cycle Assessment (eco balance)
2 0 1
in
Lower prices
Less Dependency
INFRASTRUCTURE
ENVIRONMENTAL
in
176
Energy Price Index
Reducing Energy Costs
prices
supply
Sustainability
1
2 0 0 2
„Never touch a running system!“
Outdated Equipment
Return on Investment
Additional Lack of efforts personnel
Financial
Human
POLITICS
Corporate Policy
Personal and mental
Uncertainty
BARRIERS
MANAGEMENT CONCEPTS
AB EL S
ISO 14001
ENE RG YL
IMPLEMENTATION
INDUSTRIES
ISO 50001
heavily effected
Non-ferrous metals
DS DAR AN ST
Glass Production
RE L T AN EV
Pulp & Paper Industry
Lean Manufacturing
Continuous Improvement Process
Constant Evolution
Change-Management
Reduce 20% on energy consumption by 2020
Kaizen
Maintenance Chemical Industry
EU Directive 2012/27/EU
Implementation on national level
Indifference
PDCA
Goal: more energy efficiency
Continuous improvement
Technological
Engage Person in charge
Germany: Certification of energy management system
EU Regulation
Resources
Institutional
Austria: Energieffizienzgesetz
Tax Incentives
Missing equipment Lack of Awareness
Member States Implementation
Subsidies
Heterogeneous system landscape Indifferent to EM
Italy: Certificati Bianchi
Advisory Support
Measures
SEP
Prod. of building materials
STANDARDS
Steel Production Food & Beverages ED CERTIFI
READY FOR EFFICIENCY!
THE WORLD OF CONSUMPTION
WHO SHOULD CARE?
• Corporate Communications • Energy Management Team • Top Level Management • Machine Operators • Production Teams • Supply Chain Management • Purchasing
I N S TIT U TI O N S
10000
(kgoe/a)
50000
(Quadrillion of BTU)
50000
(Trillions of BTU)
Highest Energy CONSUMPTION per capita, p.a.
Highest Energy PRODUCTION, p.a.
Highest Energy CONSUMPTION in total p.a.
Portfolio of methods
WATER
Production
Including most actual data
Energy awareness
Utilities Building
AIR
AREAS OF CONSUMPTION
STRATEGICAL
Corporate energy policy Collect Data
Automated
Smartly tuned interplay of processes
STEAM
Shutdown or standby
ENERGY DATA MANAGEMENT
Efficient usage
User Maintenance and renewal
poor cost/benefit ratio
e.g. increased friction through bad lubrication
e.g. air pressure system leakages
Bad efficiency factor
Ergonomic Requirement for easy integration
Compare against the best available standards
Benchmarking
FLEXIBILITY
Comparative periods
Mutual supply
Connectivity
1 10
1 01 0 0
TECHNOLOGY PLCs
Machine Control Equipment Smart meters
Facility Control Equipment
Develop/ Improve your methods Develop your own figures
Software
Hardware
Ingelligent Sensors
Ergonomics
Exceed all conventional system limits
sumption Energy Con on unit ti uc od pr per
R M A N C E IN
D IC ATO R S sumption Energy Con it un e m per ti
sumption Energy Con nsumer co n ai m r pe sumption Energy Con er per cost cent
Optimized consumption timing Avoidance of peak loads
0
E R FO E N E RG Y P
Day/night tariffs
Forecasting
Consumption
Purchasing and Prices
sumption Energy Con per machine
Efficient purchasing
Process Level
Integration
sumption Energy Con tch Ba r pe
ENERGY EFFICIENCY
Avoiding energy losses through wear-off
Business Level
Energy Consumption Targets
Industrial PCs
OPERATIONAL
Know your Business
http://kaywa.me/c3Kei
Display and distribution of information needed
G
Decision making
Creative opportunities
Benchmarking Time to invest?
Manually Time consuming
GAS
ELECTRICITY
Planning and Control Level
Who needs which data?
Risk of errors
Maintenance
F
Accessible charts and tables
Analyze
MANAGEMENT
LET´S LOOK CLOSER!
Energy Monitoring Schemes
Production
C D
Visualize
Disposal
Re-use of waste energy
B
E
Energy management capability
Logistics & Transportation
New Installations
A
Energy Classes (A/B/C/D/E ..)
Statistics and Reports
Realtime visualization
EFFICIENCY NIRVANA