Model 9366 High & Long Arm, Extra Heavy Duty, Zig-Zag Sewing Machine with Large Barrel Shuttle Hook for Sail Makers and Repairs (Model 9366-12, 9366-31, 9366-31HA and 9366-31EXH)
Instructions Manual & Illustrated Parts Catalogue
This catalog has been prepared to guide you while operating 9366 extra heavy duty zig-zag industrial sewing machine and arranged to simplify ordering spare parts. Before putting the machines described in this manual into service, carefully read the instructions. The starting of each machine is only permitted after taking notice of the instructions and by qualified operators.
Edition No.: English 1.0 Rights Reserved In All Countries
1.PRECAUTIONS BEFORE STARTING OPERATION 1) Safety precautions (1) When turning the power on, keep your hands and fingers away from the area around/under the need and the area around the pulley. (2) Power must be turned off when the machine is not in use, or when the operator leaves the seat. (3) Power must be turned off when tilting the machine head, installing or removing the “V” belt, adjusting the machine, or when replacing. (4) Avoid placing fingers, hairs, bars etc., near the pulley, “V’ belt, bobbin winder pulley, or motor when the machine is in operation. (5) Do not insert fingers into the thread take-up cover, under/around the needle, or pulley when the machine is in operation. (6) If a belt cover, finger guard, eye guard are installed, do not operate the machine without these safety devices.
2) Precautions before staring operation: (1) If the machine’s oil pan has an oil sump, never operate the machine before filling it. (2) If the machine is lubricated by a drop oiler, never operate the machine before lubricating. (3) When a new sewing machine is first turned on, verify the rotational direction of the pulley with the power on. (The pulley should rotate counterclockwise when viewed from the pulley) (4) Verify the voltage and (single or three) phase with those given on the machine nameplate.
3) Precautions for operating conditions: 1) Avoid using the machine at abnormally high temperatures ( 35℃ or higher) or low temperatures (5℃ or lower) 2) Avoid using the machine in dusty conditions. 19
2.SPECIFICATIONS Max, sewing speed (r, p, m) Max, stitch length (mm) Max, zigzag width (mm) Zigzag type Needle bar stroke (mm) Needle size Hook Presser foot lift (mm) Lubrication Working space (mm) Motor
700 10 12 2 steps 3 steps 4 steps 50.8 794 or DY X 3 (standard No. 24-No.26) Large semi-rotating shuttle hook, KSP-204N 20 (Pneumatic) Manual 760X270 550W Speed adj.motor
3.OILING Do not operate the machine, even if only for testing and or idling, unless it has been properly oiled at every spot and reservoir required lubrication.(Fig.1)
Fig.1
20
4.READING Pass the thread through the path (Fig 2), The tension on the needle thread and the tension on the bobbin thread should be determined by the sewing materials.
Fig 2
Fig 3
5.HEIGEHT OF FEED DOG The height of the feed dog should be determined by the sewing meterials. Loosen the screw and adjust the required height range from 1.5 to 2mm (Fig.3).
6.NEEDLE This machine is set up to use standard needle of 794 or DY X 3 (standard Nn.24-No.26) . When exchang
21
7.ZIGZAG TYPE By changing cam (1), the zigzag type can be changed from one steps to two steps or three steps. Loosen the (2), remove the cam (1) and replace the required one (Fig.4).
Fig.4
Fig.5
8.REVERSE FEEDING AND STITCH COMPENSATION To feed the work toward you. Press down the switch for reverse feeding (1). To compensate one or more stitch, press down the switch for stitch compensation (2). (Fig.5)
9.WIDTH OF ZIGZAG AND LENGTH OF STITCH
22
Fig.6
Fig.7
Loosen the nut (1), set the width of zigzag within the range (0-12mm) on the graduation of scale. Tighten the nut (1) after finished adjustment (Fig.6) Loosen the nut (3), adjust the length of stitch with the nut (2). The range of the length from 0 to 10mm. Tighten the nut (3) after finished adjustment (Fig.7).
23
10.ACTION The action of the reverse feeding, presser foot lifting and puller dragging is regulated by the pneumatic valves (Fig.8).
Fig.8
24
11.SETTING CONTROL DEVICE
Plugs Fig.9
Fig.10
First please locate the device (Fig.9), and arrange the pipes marked with A, B, C, in sequence (Fig.10). After that connect the pipes (Fig.10) to the joint (maked with A, B, C) of the control device (Fig.9) in order. Finally insert the plugs (Fig.9) to motor.
25
Illustrated Parts Catalogue 1 Parts design to change without prior notice. 2 In addition to adjust stitch, non professional personnel do not disassemble and repair.
CONTENTS 1 Chassis exposed parts………………………………………………………………………1 2 Armshaft,Needle bar parts…………………………………………………………………3 3 Lower shaft,Pendulum spindle unit………………………………………………………5 4 Carry tooth shaft,A feed shaft parts …………………………………………………7 5 Needle bar swing components………………………………………………………………9 6 Presser foot lift parts……………………………………………………………………11 7 Bobbin winder,clip wire parts……………………………………………………………13 8 Accessories……………………………………………………………………………………15
1 CHASSIS EXPOSED PARTS
1
1 CHASSIS EXPOSED PARTS No. Fig. No.
Description
1 3660101 Screw 2 3660102 Cover 3 3660103 Screw 4 3660104 Buckle 5 3660105 Nut 6 3660106 Buckle 7 3660107 Cam cover 8 3660108 Screw 9 3660109 Washer 10 3660110 Nut 11 3660111 Screw 12 3660112 Gemel complete 13 3660113 Screw 14 3660114 Cover 15 3660115 Block 16 3660116 Screw 17 3660117 Washer 18 3660118 Washer 19 3660119 Screw 20 3660120 Thread guide 21 3660121 Nut 22 3660122 Cover 23 3660123 Back cover board 3660124A 24 3660124B Screw Screw 25 3660125 Face plate 26 3660126 Screw 27 3660127 Bracket locating block 28 3660128 Block 29 3660129 Guarxl 30 3660130 Screw
Pcs. 4 1 4 1 2 1 1 2 2 2 2 1 5 1 1 1 1 1 4 1 3 1 1 2 1 1 2 1 1 1 3
Remarks
No. Fig. No. 32 33 34 35 36 37 38 39 40 41 42 44 45 46 47 48 49 50 51 52 53 54 55 57 58 59 60 61 62 63 64
3660132 3660133 3660134 3660135 3660136 3660137 3660138 3660139 3660140 3660141 3660142 3660144 3660145 3660146 3660147 3660148 3660149 3660150 3660151 3660152 3660153 3660154 3660155 3660157 3660158 3660159 3660160 3660161 3660162 3660163 3660164
Description
Pcs.
Thread guide Thread guide Screw Thread guide Screw Screw Washer Block Pin Spring Pin Screw Screw Retaining Ring Stitch length adjustment plate Brand Screw Board Left slide plate Screw Spring Right slide plate Screw Needle plate Screw Cover Screw Button plate Screw Lining board Screw
1 1 2 1 1 3 2 1 1 1 1 1 1 1 2 1 2 1 1 2 1 1 4 1 4 1 4 1 4 1 2
Remarks
2
2 ARMSHAFT,NEEDLE BAR PARTS
3
2 ARMSHAFT,NEEDLE BAR PARTS No. Fig.No. Description Pcs. 1 1 3660301 Crank 9 2 3660302 Screw 3 3660303 Bearing 2 4 3660304 Collor 2 5 3660305 Collor 4 1 6 3660306 Collor complete 7 3660307 Screw 2 10 3660310 Driving wheel 3 3660311 11 Bearing 2 1 12 3660312 Feed lift eccentric geer 13 3660313 Screw 2 14 3660314 Screw 4 15 3660315 Baffle 1 17 3660317 Washer 2 1 18 3660318 Bushing,rear 19 3660319 Pulley flat button 1 20 3660320 Screw 2 21 3660321 Upper shaft balance block 1 1 22 3660322 Feed lift lever plate 23 3660323 Feed cam 1 24 3660324 Block 2 25 3660325 Screw 1 26 3660326 Needle roller bearing plate, right 1 27 3660327 Screw 2 28 3660328 Pin 1 3660329 29 Pin 1 1 30 3660330 Bushing 31 3660331 Bushing 2 32 3660332 Shaft bushing 1
Remarks
No. Fig.No. Description Pcs. 35 3660335 Joint 1 36 3660336 Screw 2 37 3660337 Needle 1 38 3660338 Pin 1 39 3660339 Screw 1 40 3660340 Shaft 1 41 3660341 Link 1 42 3660342 Shaft 1 43 3660343 Link 1 44 3660344 Thread take-up lever 1 45 3660345 Bushing 1 46 3660346 Screw 1 47 3660347 Screw 1 48 3660348 Screw 1 49 3660349 Pulley 1 50 3660350 Screw 1 51 3660351 Screw 3 52 3660352 Upper shaft screw washer 1 53 3660353 Screw 1 54 3660354 On wheel coupling 1 55 3660355 Main shaft 1 56 3660356 Needle position eyelet 1 57 3660357 Upper shaft timing belt wheel 1 58 3660358 Needle lever crank screwS 1 59 3660359 Shaft bushing 1 3660360 60 Presser bar shaft sleeve anchorage 1 61 3660361 Screw 1 62 3660362 Presser bar shaft sleeve ring 1 63 3660363 Screw 1
Remarks
4
3 LOWER SHAFT,PENDULUM SPINDLE UNIT
5
3 LOWER SHAFT,PENDULUM SPINDLE UNIT No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
Fig.No. 3660501 3660502 3660503 3660504 3660505 3660506 3660507 3660508 3660509 3660510 3660511 3660512 3660513 3660514 3660515 3660516 3660517 3660518 3660519 3660520 3660521 3660522 3660523 3660524 3660525 3660526 3660527 3660528 3660529 3660530 3660531 3660532 3660533 3660534
Description Screw Nut Washer Screw Bushing Bushing Screw Cover Needle-protecting plate Pin Hook base Screw Cover Bushing Pin Screw Pin Screw Screw Screw Pin Gear Hook shaft Washer Washer Washer Stuttle driver Screw Spacer Spacer Spacer Shuttle race body Hook complete Bobbin
Pcs. 1 1 3 1 1 2 1 1 2 1 4 1 1 2 4 1 4 2 1 2 1 1 1 1 1 1 1 2 1 1 1 1 1
Remarks
No. 37 38 40 41 42 43 44 45 46 47 48 49 50 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 69 70 71 72 73
Fig.No. 3660537 3660538 3660540 3660541 3660542 3660543 3660544 3660545 3660546 3660547 3660548 3660549 3660550 3660552 3660553 3660554 3660555 3660556 3660557 3660558 3660559 3660560 3660561 3660562 3660563 3660564 3660565 3660566 3660567 3660569 3660570 3660571 3660572 3660573
Description Screw Screw Spring clamp wrench Spring clamp rocker Setting bracket Spring Screw Screw Gear Bushing Shaft Collor Screw Screw Coupling craw Lower shaft rear Collor Screw Bushing Bushing Screw pin Gear Screw Bearing Link Screw Cam Screw Washer Screw Pin Oil cup Shaft complete
Pcs. 1 2 1 1 1 1 1 1 1 2 1 2 4 2 1 1 1 2 1 1 2 1 1 1 1 1 1 1 1 3 3 1 1 1
Remarks
6
4 CARRY TOOTH SHAFT,A FEED SHAFT PARTS
7
4 CARRY TOOTH SHAFT,A FEED SHAFT PARTS No. Fig.No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
3660701 3660702 3660703 3660704 3660705 3660706 3660707 3660708 3660709 3660710 3660711 3660712 3660713 3660714 3660715 3660716 3660717 3660718 3660719 3660720 3660721 3660722 3660723 3660724 3660725 3660726 3660727 3660728 3660729
Description
Pcs.
Pin Screw Pour joint cylinder installation frame Elbow Seal ring Air cylinder joint Pin Retaining Ring Screw Crank Bushing Slide block Reverse stitching arm complete Screw Nut Washer Stitch length adjustment screw Nut Nut Pin Screw Rod Nut Pin Oil wick Screw Washer Bushing Crank
1 2 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 2 1
Remarks
No. Fig.No. 30 31 32 33 34 35 36 37 38 39 40 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59
3660730 3660731 3660732 3660733 3660734 3660735 3660736 3660737 3660738 3660739 3660740 3660742 3660743 3660744 3660745 3660746 3660747 3660748 3660749 3660750 3660751 3660752 3660753 3660754 3660755 3660756 3660757 3660758 3660759
Description Screw Collor Shaft Screw Retaining Ring Screw Crank Screw Screw Feed dog Retaining Ring Oil wick Tube Feed bar Nut Link complete Screw Bushing Shaft Nut Screw Feed link Retaining Ring Crank Screw Bushing Cylinde Bearing Bushing
Pcs.
Remarks
1 2 1 1 1 4 1 1 2 1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 2 1 1 2 1
8
5 NEEDLE BAR SWING COMPONENTS
9
5 NEEDLE BAR SWING COMPONENTS
10
6 PRESSER FOOT LIFT PARTS
11
6 PRESSER FOOT LIFT PARTS No. 1 2 3 4 5 6 7 9 10 11 12 14 15 16 17 18 19 20 21 22
Fig.No. 3661101 3661102 3661103 3661104 3661105 3661106 3661107 3661109 3661110 3661111 3661112 3661114 3661115 3661116 3661117 3661118 3661119 3661120 3661121 3661122
Description Arm cover Screw Cylinder Guand Presser foot shank Pin Presser foot bottom Connection Screw Screw Air cylinder base Feed bar Pin Screw Screw Block Nut Screw Presser foot complete Screw
Pcs. 1 2 1 1 1 1 1 2 2 2 1 1 1 1 1 1 1 2 1 2
Remarks
No. 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
Fig.No. Description Pcs. 3661123 Guide 1 3661124 Guide 1 3661125 Screw 2 3661126 Block 1 3661127 Column 1 3661128 Lever grip 1 3661129 Lever grip 1 3661130 Presser foot lifter base 1 3661131 Wrench shaft 1 3661132 Collar 1 3661133 Foot lifter lifting lever latch spring 1 3661134 Pin 1 3661135 Pin 1 3661136 Wrench connecting rod 1 3661137 The presser foot lever 1 3661138 The presser foot lever shaft 1 3661139 Spring 1
Remarks
12
7 BOBBIN WINDER,CLIP WIRE PARTS
13
7 BOBBIN WINDER,CLIP WIRE PARTS No. Fig.No.
Description
1 3661301 Screw 2 3661302 Wheel ring 3 3661303 Rubber ring 4 3661304 Wheel ring 5 3661305 Screw 6 3661306 Washer 7 3661307 Winding spool adjustable shelf 8 3661308 Spring 9 3661309 Full line clutch CAM 10 3661310 Collar 11 3661311 Full line clutch CAM shaft sleeve 12 3661312 Full line CAM 13 3661313 Screw 14 3661314 Spring 3661315 Clutch cam rocker 15 3661315-1 Stationary shaft 16 3661316 Winding secant knife 17 3661317 Screw 18 3661318 Plate 19 3661319 Line CAM 20 3661320 Line CAM installation control frame 21 3661321 Nut 22 3661322 Screw 23 3661323 Bobbin winder plate 24 3661324 Screw 25 3661325 Winding spool limit set 26 3661326 winding shaft 27 3661327 Stopper shaft 28 3661328 Bobbin presser spring 29 3661329 Screw 30 3661330 Screw 31 3661331 Nut 32 3661332 Screw 33 3661333 Nut 34 3661334 Screw 35 3661335 Tension discs 36 3661336 Pin
Pcs. 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 1 2 1 3 1 1 1 6 1
Remarks
No. Fig.No. 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73
3661337 3661338 3661339 3661340 3661341 3661342 3661343 3661344 3661345 3661346 3661347 3661348 3661349 3661350 3661351 3661352 3661353 3661354 3661355 3661356 3661357 3661358 3661359 3661360 3661361 3661362 3661363 3661364 3661365 3661366 3661367 3661368 3661369 3661370 3661371 3661372 3661373
Description
Pcs.
Thumb nut Thread guide Washer Nut Screw Spring Bushing Nut Screw Setting block Screw Bushing Spring Spring Adjusting plate Screw Felt Tension release plate Spring Screw Screw Thread release adjusting bracket Collar Thread release lever Spring Collar Collar Thread release peaking block shaft Thread release peaking block Screw Pin Screw Thread tension wheel Thread device ass'y Upper tension thread ass'y Winding conductor holder assembly Lower tension thread ass'y
3 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Remarks
14
8 ACCESSORIES
15
8 ACCESSORIES No. Fig.No.
1 2 3 4 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Description
3661501 Oiler 3661502 Screwdriver(small) 3661503 Screwdriver 3661504 Screwdriver(big) 3661506 Screw 3661507 Nail 3661508 Wrench8x10 3661509 Wrench12x14 3661510 Needle 3661511 Bobbin 3661512 Inner-hexagon spanner 3661513 Inner-hexagon spanner 3661514 Inner-hexagon spanner 3661515 Inner-hexagon spanner 3661516 Inner-hexagon spanner 3661517 Inner-hexagon spanner 3661518 Vbelt 3661519 Pully fix seat 3661520 Screw
Pcs.
1 1 1 1 6 20 1 1 3 5 1 1 1 1 1 1 1 1 3
Remarks
No. Fig.No.
22 23 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
Description
3661522 Belt cover 3661523 Screw 3661525 Drip pan 3661526 Staff 3661527 Washer 3661528 Screw 3661529 Block 3661530 Screw 3661531 Screw 3661532 Screw 3661533 Washer 3661534 Washer 3661535 Machine hinge connection plate 3661536 Screw 3661537 Bed hinge 3661538 Wood Screw 3661539 Cam 3661540 Cam 3661541 Cam
Pcs.
Remarks
1 2 1 1 1 1 1 4 4 2 2 4 2 4 2 4 1 1 1 16
H. THREAD MECHANISM AND BOBBIN WINDER MECHANISM
Fig. No
Part No
H53
366HA310B0702
Tension release plate
1
H54
366HA310B0701
Thumb nut
1
H55
366HM824I8001
Thread guide
1
Pin
1
H56
Description
Pcs
H57
366H003008050
Nut
1
H58
366HM825I8001
Screw
1
H59
366HM826I8001
Washer
1
H60
366HA310B0705
Tension discs
2
H61
366HM808I8001
Spring
1
H62
366HM827I8001
Bushing
1
H63
366HM828I8001
Nut
1
H64
366H415060160
Screw
1
Remarks
18