2017 P R O D U C T
C A T A L O G
P R O V I D I N G T H E W O R L D ’ S S I M P L E S T, S A F E S T A N D MOST EFFECTIVE CONVEYOR PRODUCTS.
In 2000, along with product developer Art Ostman, we saw the need for a simple and effective way to maintain proper skirting to belt adjustment.
In material handling and Our design philosophy
As EZ-SKIRT hit the market, we realized maintenance personnel needed an easier way to maintain wear liners, as they were often out of sight, out of mind and a job no one looked forward to doing. Our answer was EZ-ACCESS–a safe, simple and cost effective way to maintain wear liners. By designing a system in which wear liners can be adjusted and changed from the outside of the chute, we have eliminated confined space entry. Incorporation of our LINER-LOCK patented fasteners also allows for secure liner attachment with precise adjustments of the wear liner from the outside of the chutes. In keeping with our “EZ” philosophy, SPEEDMOUNT primary and secondary belt cleaning systems utilize T-lugs for a simple, cost effective way to maintain and change belt cleaners. With a standardized mount-ing system, blades can be purchased in long lengths and cut to fit, eliminating the need to stock multiple sizes. Contact us to learn more about how EZ CONVEYOR SOLUTIONS are improving operations in many of the largest mining and material operations around the world.
EZ Conveyor Solutions have been proven worldwide in some of the most severe mining and material handling conditions and are gaining a reputation as the simplest and most effective system available. Ask anyone who uses it.
maintenance, “TIME IS MONEY.” and our mission... “KEEP IT SIMPLE.” EZ-SKIRT®
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Conveyor Skirting System
Developed in the tough hard-rock mining conditions of the Minnesota Iron Range, the EZ-SKIRT® skirting system is a simple and effective two-part skirting system that prevents dust and spillage and reduces cleanup and maintenance costs.
EZ-ACCESS® PIVOTABLE™
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Conveyor Containment System
The EZ-ACCESS® system is the world's only system to allow inside liner maintenance from the outside of the conveyor safely and easily, in a fraction of the time. NO CONFINED SPACE ENTRY!
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Liner-Lock™ Fasteners Wear Liners
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EZ-TAILSKIRT®
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Conveyor Skirting
As part of the EZ-SKIRT® Conveyor Maintenance System, our EZ-TAILSKIRT® is the simplest tailskirt in the conveyor industry to use and maintain.
SPEEDMOUNT®
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Primary Conveyor Belt Cleaners
The Industry leading technology and advanced features designed into the SPEEDMOUNT® Belt Cleaning System are designed to substantially reduce cleanup and maintenance costs in the mining and material handling industries.
1
Secondary Belt Cleaners
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Retrofit Belt Cleaners
19
Basic Universal Belt Cleaners
20
V-Plows
22
EZ-STRETCH & MAGNAFLEX™
24
SERVICES & SUPPORT
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EZ-SKIRT ® PATENTED CONVEYOR SKIRTING SYSTEM
• SIMPLE TWO-PART SYSTEM Mount the 5-foot stainless steel hangers to the chutewall, insert the skirting “T” lugs into the serrated channels, and adjust the skirting to the belt. The skirting holds securely and adjusts in seconds by pushing down or tapping with a mallet. No nuts, bolts, clamps or fasteners to worry about. Quick, easy peel-away removal for maintenance. Sealing strips come in 5-foot lengths with overlapping joints for a tight seal.
• EASY INSTALLATION The EZ-SKIRT® Skirting System can easily be retrofit to your existing chutewalls. The skirting is available in many sizes, thicknesses and compounds. Hangers are available in 45, 60, 70, 80 and 90 degree angles for a custom fit to any trough angle. EZ-Skirt will seal your conveyor like no other system.
Developed in the tough hard-rock mining conditions of the Minnesota Iron Range, the EZ-SKIRT® skirting system is a simple and effective two-part system that prevents dust and spillage and is reducing cleanup and maintenance costs at installations worldwide. The EZ-SKIRT® sealing system can be set up in a broad variety of configurations. The main variables to consider are height of skirtboard above belt, type of material conveyed, and trough angle of idlers. PICTURED ABOVE: 1” thick EZ-SKIRT® installation under coarse crusher at hard rock (taconite) plant.
• PROVEN PERFORMANCE From severe duty hard-rock installations to self-adjusting rubber that contours and flexes with the belt to prevent dust leakage, the EZ-SKIRT® Skirting System is arguably the most simple and effective sealing system in the world. The sealing strip is high quality press molded rubber that substantially outlasts conventional skirting. Plant managers and maintenance personnel alike are finding that the EZSKIRT® Skirting System provides the quickest return on investment for their conveyor system. EZ-SKIRT® is SIMPLE, QUICK and EFFECTIVE.
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EZ-SKIRT® EZ-SKIRT® natural rubber skirting is available in a variety of thicknesses and heights, and 60 or 40 durometer. Food grade and Hi-temp rubber also available by special order.
Beveled Rubber Skirting ½˝ THICKNESS 60 DUROMETER ½˝ THICKNESS 40 DUROMETER ¾˝ THICKNESS 60 DUROMETER ¾˝ THICKNESS 40 DUROMETER 1.0˝ THICKNESS 60 DUROMETER 1.0˝ THICKNESS 40 DUROMETER
6.0" FACE HEIGHT
7.0" FACE HEIGHT
8.0" FACE HEIGHT
9.0" FACE HEIGHT
12-NAT-60-06-R-B 12-NAT-60-06-L-B 12-NAT-40-06-R-B 12-NAT-40-06-L-B 34-NAT-60-06-R-B 34-NAT-60-06-L-B 34-NAT-40-06-R-B 34-NAT-40-06-L-B 10-NAT-60-06-R-B 10-NAT-60-06-L-B 10-NAT-40-06-R-B 10-NAT-40-06-L-B
12-NAT-60-07-R-B 12-NAT-60-07-L-B 12-NAT-40-07-R-B 12-NAT-40-07-L-B 34-NAT-60-07-R-B 34-NAT-60-07-L-B 34-NAT-40-07-R-B 34-NAT-40-07-L-B 10-NAT-60-07-R-B 10-NAT-60-07-L-B 10-NAT-40-07-R-B 10-NAT-40-07-L-B
12-NAT-60-08-R-B 12-NAT-60-08-L-B 12-NAT-40-08-R-B 12-NAT-40-08-L-B 34-NAT-60-08-R-B 34-NAT-60-08-L-B 34-NAT-40-08-R-B 34-NAT-40-08-L-B 10-NAT-60-08-R-B 10-NAT-60-08-L-B 10-NAT-40-08-R-B 10-NAT-40-08-L-B
12-NAT-60-09-R-B 12-NAT-60-09-L-B 12-NAT-40-09-R-B 12-NAT-40-09-L-B 34-NAT-60-09-R-B 34-NAT-60-09-L-B 34-NAT-40-09-R-B 34-NAT-40-09-L-B 10-NAT-60-09-R-B 10-NAT-60-09-L-B 10-NAT-40-09-R-B 10-NAT-40-09-L-B
½˝ THICKNESS 40 DUROMETER ¾˝ THICKNESS 60 DUROMETER ¾˝ THICKNESS 40 DUROMETER 1.0˝ THICKNESS 60 DUROMETER 1.0˝ THICKNESS 40 DUROMETER
1: 2: 3: 4: 5: 6:
THICKNESS NATURAL RUBBER DUROMETER FACE HEIGHT RIGHT OR LEFT MODEL
Please contact your sales representative for information regarding custom sizes or materials.
Hangers
Square Rubber Skirting ½˝ THICKNESS 60 DUROMETER
PARTS CODE: 1X-2XX-3X-4X-5-6
6.0" FACE HEIGHT
7.0" FACE HEIGHT
8.0" FACE HEIGHT
9.0" FACE HEIGHT
12-NAT-60-06-R-S 12-NAT-60-06-L-S 12-NAT-40-06-R-S 12-NAT-40-06-L-S 34-NAT-60-06-R-S 34-NAT-60-06-L-S 34-NAT-40-06-R-S 34-NAT-40-06-L-S 10-NAT-60-06-R-S 10-NAT-60-06-L-S 10-NAT-40-06-R-S 10-NAT-40-06-L-S
12-NAT-60-07-R-S 12-NAT-60-07-L-S 12-NAT-40-07-R-S 12-NAT-40-07-L-S 34-NAT-60-07-R-S 34-NAT-60-07-L-S 34-NAT-40-07-R-S 34-NAT-40-07-L-S 10-NAT-60-07-R-S 10-NAT-60-07-L-S 10-NAT-40-07-R-S 10-NAT-40-07-L-S
12-NAT-60-08-R-S 12-NAT-60-08-L-S 12-NAT-40-08-R-S 12-NAT-40-08-L-S 34-NAT-60-08-R-S 34-NAT-60-08-L-S 34-NAT-40-08-R-S 34-NAT-40-08-L-S 10-NAT-60-08-R-S 10-NAT-60-08-L-S 10-NAT-40-08-R-S 10-NAT-40-08-L-S
12-NAT-60-09-R-S 12-NAT-60-09-L-S 12-NAT-40-09-R-S 12-NAT-40-09-L-S 34-NAT-60-09-R-S 34-NAT-60-09-L-S 34-NAT-40-09-R-S 34-NAT-40-09-L-S 10-NAT-60-09-R-S 10-NAT-60-09-L-S 10-NAT-40-09-R-S 10-NAT-40-09-L-S
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4.0" HANGER 90° ANGLE 80° ANGLE 70° ANGLE 60° ANGLE 45° ANGLE
5-SS-4-90 5-SS-4-80 5-SS-4-70 5-SS-4-60 5-SS-4-45
See page 4 for complete information on our patented stainless steel hangers.
• MADE IN THE USA
EZ-SKIRT ® EZ-SKIRT®
STAINLESS STEEL HANGERS 4.0" HANGER 90° ANGLE 80° ANGLE 70° ANGLE 60° ANGLE 45° ANGLE
5-SS-4-90 5-SS-4-80 5-SS-4-70 5-SS-4-60 5-SS-4-45
2.0" HANGER 90° ANGLE 80° ANGLE 70° ANGLE 60° ANGLE 45° ANGLE
5-SS-2-90 5-SS-2-80 5-SS-2-70 5-SS-2-60 5-SS-2-45
PARTS CODE: 1-2X-3-4X 1: 2: 3: 4:
LENGTH IN FEET STAINLESS STEEL FACE HEIGHT ANGLE
Our stainless steel hangers feature laser cut, serrated channels every four inches to hold the skirting securely and allow for precise skirting adjustments, yet still allow for easy peel-away removal. Stainless steel hangers are 5 feet in length and are available in 90, 80, 70, 60, and 45 degree angles.
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General Guidelines EZ-SKIRT®
The EZ-SKIRT sealing system can be set up in a broad variety of configurations. It comes in ½”, ¾”, and 1" thicknesses and face heights from 6-9" and the hangers come in 2” and 4” face height with 45, 60, 70, 80 and 90 degree angles available. The main variables to consider are height of skirtboard above belt, type of material conveyed, and trough angle of idlers. In general, large lump sizes require heavier skirting (3/4” or 1”) generally in 60 durometer and fine or dusty type materials may need a skirt that will “lay” on or conform to the belt, so ½" or ¾" works well. Softer 40 durometer rubber in ¾" works well for fine materials also. Here are some general recommendations.
Aggregates, Crushed Stone, Lump Material 35˚ TROUGH
20˚ TROUGH
FLAT BELTS
5-SS-4-70 Hanger
5-SS-4-60 Hanger
5-SS-4-45 Hanger
34-NAT-60-07-R/L
34-NAT-60-07-R/L
34-NAT-60-07-R/L
Severe-Duty Hard Rock, Problem Areas, Heavily Loaded Belts* 35˚ TROUGH
20˚ TROUGH
FLAT BELTS
5-SS-4-70 Hanger
5-SS-4-70 Hanger
5-SS-4-45 Hanger
10-NAT-60-07-R/L B**
10-NAT-60-07-R/L B**
10-NAT-60-07-R/L
20˚ TROUGH
FLAT BELTS
Fine Sand, Powdery Materials 35˚ TROUGH 5-SS-4-60 Hanger***
5-SS-4-60 Hanger
5-SS-4-45 Hanger
½" or ¾" x 8" Skirt
½" or ¾" x 8" Skirt
½” or ¾” x 8” Skirt
4" hangers are always recommended unless there is not room for installation. 2" hangers are used for tight areas. These are general guidelines. Contact your sales representative for questions or specific recommendations. *Properly installed wear liners and belt support are needed for optimum performance with heavily loaded belts and severe-duty load zone applications. **B designates Beveled Skirting which is used for Heavy Duty applications, problem areas, high speed belts etc. ***By using a 5-SS-4-60 hanger for the Fine Materials with a 35 deg. trough conveyor instead of a 5-SS-4-70 hanger, the skirt comes in at less of an angle so it can “lay” on the belt and flex a little. By using a 8" or 9" skirt, the skirt can also be tucked under the skirtboard if needed.
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• MADE IN THE USA
EZ-ACCESS® PIVOTABLE™ CONVEYOR CONTAINMENT SYSTEM
SUBSTANTIAL BENEFITS • Easily installed and can be easily retrofitted to existing conveyor systems. • Liner maintenance can be done by ONE WORKER safely, in a fraction of the time. • Reduce spillage and dust with simplified maintenance. • Reduces workforce injuries. By avoiding confined space entry, cramped workspaces and heavy lifting, injuries are reduced and money is saved. • Longer belt and component life. With an improved liner and skirting maintenance program, belts and components can last several times longer, saving money. • Pre-engineered modular system in 5-foot lengths is quick and easy to install end to end for any length conveyor. • Includes the LINER-LOCK™ system, an industry exclusive technology which allows precise liner adjustment with secure liner attachment for quick and easy maintenance.
The World’s only system to allow inside liner maintenance easily from outside of the conveyor WITHOUT CONFINED SPACE ENTRY! The EZ-ACCESS system works in tandem with the EZ-Skirt system for a best in class conveyor containment system and is available in three heights to accommodate existing conveyor systems. 5-foot modular sections bolt end to end and pivot down individually for unprecedented ease of maintenance. Upper mounting flanges bolt/weld to existing chutework and 3" angles provide additional support. Additional chutewall extensions for dust-stilling chambers and covers are optional. PICTURED ABOVE: 5-foot, standard height, modular doors pivot down for unprecedented ease, speed and safety of liner maintenance.
• Quick RETURN ON INVESTMENT and a huge competitive edge for your operation.
SPECIFICATIONS • MATERIAL Standard, ¼"; low-profile and Tall HeavyDuty, 3/8" mild steel laser cut precision formed plate. End flanges include ¾" bushings for durability and easy panel rotation. Panels and mounting flanges 5' long.
LOW PROFILE 10.43"
• TROUGH ANGLE Will work with flat, 20, 35, and 45 degree trough.
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EZ-ACCESS®
STANDARD (above, left), TALL HEAVY-DUTY (above, right) and LOW PROFILE door assemblies offer height and clearance options for proper operation on a range of conveyor systems, including those with space limitations and those operating in the toughest conditions.
EZ-ACCESS® HEIGHT
5' DOOR ASSEMBLY
LOW PROFILE
EZA-5FT-LP EZA-5FT-STD EZA-5FT-TALL
STANDARD TALL HEAVY-DUTY
• EZ-ACCESS mounting flange • EZ-ACCESS pivotable door • EZ-SKIRT pin-on mounting flange • Hardware kit, which includes: LINER-LOCKS™, nuts, bolts and quick release pins. PICTURED ABOVE: Door assembly, EZA-5FT-STD
New systems require purchase of skirting (page 2), stub ends (page 8) and wear liners (pages 10-11).
13.125
STANDARD 13.125"
TALL HEAVY-DUTY 18.30"
13.125
* Installation instructions available upon request.
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• MADE IN THE USA
EZ-ACCESS® REPLACEMENT & ADD-ON PARTS HEIGHT
STUB END
LOW PROFILE
EZA-STUB-LP-R\L EZA-STUB-STD-R\L EZA-STUB-TALL-R\L
STANDARD TALL HEAVY-DUTY
EZ-ACCESS®
New EZ-Access installations require a pair of stub ends.
HEIGHT
UPPER FLANGE
STD & LOW PROFILE
EZA-UF-14 EZA-UF-38
TALL HEAVY-DUTY
The upper mounting flange doubles as a handy spot to put fasteners during maintenance.
REPLACEMENT PIN HANGER EZA-PHGR-38 EZA-PHGR-58
Available for 3/8" or 5/8" hanger systems.
SAFETY LOCK-OUT BAR EZA-SLB
Safety Lockout Bars lock EZ-ACCESS™ door into the workbench position for safe and simple maintenance. (Available for Tall Heavy-Duty systems only.)
HANDLE EZA-HDL
Pin-on lifting handles can be used for handling or opening doors. (Available for Tall Heavy-Duty systems only.)
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EZ-ACCESS® LINER-LOCK™ ATTACHMENT SYSTEM LINER-LOCK ASSEMBLY LL-ASY-34
SPECIFICATIONS EACH ASSEMBLY INCLUDES • 1 outer surround • 1 inner securing washer plate
EZ-ACCESS®
HOLE SIZED FOR 3/4" BOLT AVAILABLE in boxes of 25, 50 and 100
“The World’s Finest Wear Liner Attachment System” Save time and money by keeping wear liners maintained and properly adjusted. A huge reduction in material spillage and greatly improved conveyor belt life is achieved by reducing material entrapment due to worn or improperly adjusted liners.
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• MADE IN THE USA
EZ-ACCESS® WEAR LINERS
EZ-ACCESS®
Our bolt-in wear liners are adjustable and double-sided for extended life. Liners are available in three heights and several materials including, AR Plate, chrome overlay, various hard-cast alloys, ceramic and stainless steel. Wear liners attach with the exclusive LINER-LOCK™ system to resist impact and vibration. PICTURED RIGHT: Tall AR 450 door liners, Part# EZA-LINER-AR
DESCRIPTION
STANDARD 9" X 30"
CERAMIC LINER - ½" CHROME OVERLAY - ¼" ON ¼" NIHARD LINER - 1.0" AR 450 - ½" AR 450 - ¾" AR 450 - 1.0" RUBBER LINER W/ CERAMIC INSERTS RUBBER LINER - 1.0" BEVELED UHMW - ¾"
EZA-LINER-CER-STD EZA-LINER-CHR-STD EZA-LINER-SNH-10-STD EZA-LINER-AR-12-STD EZA-LINER-AR-34-STD EZA-LINER-AR-10-STD EZA-LINER-CER-2-STD EZA-LINER-RUB-1-STD-B EZA-LINER-UHMW-34-STD
PARTS CODE: 1XX-2-3XX-4X-5X 1: 2: 3: 4: 5:
EZ ACCESS LINER MATERIAL THICKNESS HEIGHT
STANDARD AR WEAR LINERS WITH STUDS INSERTED
INSTALLED WITH LINER-LOCKS
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LOW-PROFILE 8" X 30"
TALL 14" X 14.8"
CERAMIC LINER - ½" CHROME OVERLAY - ¼" ON ¼" AR 450 - ½" AR 450 - ¾" AR 450 - 1.0" RUBBER LINER W/ CERAMIC INSERTS UHMW - ¾"
EZA-LINER-CER-LP EZA-LINER-CHR-LP EZA-LINER-AR-12-LP EZA-LINER-AR-34-LP EZA-LINER-AR-10-LP EZA-LINER-CER-2-LP EZA-LINER-UHMW-34-LP
EZA-LINER-CER-TALL EZA-LINER-CHR-TALL EZA-LINER-AR-12-TALL EZA-LINER-AR-34-TALL EZA-LINER-AR-10-TALL EZA-LINER-CER-2-TALL EZA-LINER-UHMW-34-TALL
EZ-ACCESS®
DESCRIPTION
RUBBER LINER WITH CERAMIC INSERTS: 1 ¼” High Alumina cylinders in natural rubber with metal backer plate. Recommended for high impact applications. (3) 5/8”x 1 ½” studs welded to backer plate. Part# EZA-LINER-CER-2
NIHARD LINER: 1” thick NiHard cast liner. Recommended for impact and abrasion resistance. (3) 5/8” plow bolts included. Part# EZA-LINERSNH
CERAMIC LINER: ½” High Alumina Ceramic tile vulcanized to ¼” steel backer plate with ¼” 40 durometer rubber cushion. Recommended for sliding abrasion and smaller particles e.g. coal and sand. (3) 5/8” studs welded to backer plate. Part# EZA-LINER-CER
CHROME OVERLAY: ¼” on ¼” Chrome Carbide Overlay. Recommended for impact and abrasion resistance. (3) 5/8” studs welded to back. Part# EZA-LINER-CHR
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• MADE IN THE USA
EZ-TAILSKIRT ® PATENTED CONVEYOR SKIRTING
• SIMPLE TWO-PART SYSTEM As part of the EZ-SKIRT Conveyor Maintenance System, our EZ-TAILSKIRT is the simplest Tailskirt in the conveyor industry to use and maintain.
• EASY INSTALLATION Installation is simple, Cut the EZ-SKIRT Stainless Steel Hanger to length, then cut the EZ-TAILSKIRT to length and install just as you would as the EZ-SKIRT Skirting system. Tap down the skirting with a rubber mallet to the proper position.
Made from durable, long lasting 40 and 60 durometer rubber, EZ-TAIL SKIRT® is press molded individually and hand trimmed to exact specifications. Soon after, a quality control expert inspects each piece for any flaws or abnormalities.
• HANGER SYSTEM
Please contact your sales representative for information regarding custom sizes or materials.
EZ-SKIRT Conveyor Stainless Steel Hangers come in five (5) foot lengths, which are easier to install and maintain. The serrated channels, which are cut every 4 inches keeps the rubber skirting from creeping up, and also allows the skirting to be properly positioned for any portions of your conveyor that maybe uneven, to prevent spillage. Using 409 gage Stainless Steel, Hangers are built to last ! Each one is laser precision cut to exact specifications and throughly inspected for quality control. You can rest assure that this will be the last hanger system you will ever need to replace.
5 FEET
14 INCHES
26 INCHES
5 FEET
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EZ-TAIL SKIRT® is available ¾" thickness and face heights of 14" x and 26" x 5', which can be easily trimmed to size on site.
Tail Skirting ¾" THICKNESS ¾" THICKNESS 14" FACE HEIGHT 26" FACE HEIGHT
¾"
60 DUROMETER
(SIDE VIEW)
40 DUROMETER
34-NAT-60-14 34-NAT-40-14
34-NAT-60-26 34-NAT-40-26
PARTS CODE: 1X-2XX-3X-4X 1: 2: 3: 4:
THICKNESS NATURAL RUBBER DUROMETER FACE HEIGHT
EZ-TAILSKIRT ®
EZ-TAILSKIRT®
STAINLESS STEEL HANGERS
Stainless Steel Hangers come in a variety of angles and two face heights to create that custom fit all conveyor systems need. Serrated channels hold skirting securely with no creeping.
Hangers 90° ANGLE 80° ANGLE 70° ANGLE 60° ANGLE 45° ANGLE
2.0" HANGER
4.0" HANGER
5-SS-2-90 5-SS-2-80 5-SS-2-70 5-SS-2-60 5-SS-2-45
5-SS-4-90 5-SS-4-80 5-SS-4-70 5-SS-4-60 5-SS-4-45
PARTS CODE: 1-2X-3-4X 1: 2: 3: 4:
LENGTH IN FEET STAINLESS STEEL FACE HEIGHT ANGLE
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• MADE IN THE USA
SPEEDMOUNT® PRIMARY BELT CLEANER
• EASIER INSTALLATION Slide the “T” lugs into the “T” slots on the mounting tube, insert the rubber plug and the blade is installed securely. No other system is as simple or effective.
• LONGER LASTING With the exclusive SPEEDMOUNT® mounting method, there are no weldments on the tube or metal in the blade, so more of the blade is used for cleaning and less is thrown away, saving you substantially on cleaning costs.
• REDUCED INVENTORY Cleaner blades can be bought in long length and cut to fit. Numerous blade sizes are not needed for different applications, saving time and money on inventory.
The Industry leading technology and advanced features of the SPEEDMOUNT® Belt Cleaning System are designed to substantially reduce cleanup and maintenance costs in the mining and material handling industries. The SPEEDMOUNT® mounting system is the industry’s most simple and effective conveyor component mounting method. It eliminates fasteners, tools, torches and risk of fires. Maintenance is faster and easier than ever. Once you try it, you will be amazed by the simplicity, performance and value of the SPEEDMOUNT® Belt Cleaning System.
• DURABLE COMPOSITE BLADES Cleaner blades are manufactured from a unique rubber composite that is easy on belts and splices. The blade has no internal metal for better performance, less expensive disposal and easier recycling.
SM-BC-52BL
SPEEDMOUNT PATENTED
• CORROSION PROTECTION Speedmount Belt Cleaners come with Eco Sealed plating on the Stub Shafts, Mounting Plates, and Tensioning System. This provides 50% better corrosion protection than galvanizing. The tensioner is also sealed with custom bushings, which protect the tensioning spring and rod from corrosion.
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SPEEDMOUNT PATENTED
SPEEDMOUNT® Internal “T-Lug” mounting method. No weldments on mounting tube to bend or damage belt
Replacement Parts and Assemblies LENGTH
PRIMARY BLADES
MOUNTING TUBE
TENSIONING
COMPLETE ASSEMBLY
20"
SM-PB-20BL
SM-MT-20BL
SM-TS
SM-BC-20BL
24"
SM-PB-24BL
SM-MT-24BL
SM-TS
SM-BC-24BL
28"
SM-PB-28BL
SM-MT-28BL
SM-TS
SM-BC-28BL
32"
SM-PB-32BL
SM-MT-32BL
SM-TS
SM-BC-32BL
36"
SM-PB-36BL
SM-MT-36BL
SM-TS
SM-BC-36BL
40"
SM-PB-40BL
SM-MT-40BL
SM-TS
SM-BC-40BL
44"
SM-PB-44BL
SM-MT-44BL
SM-TS
SM-BC-44BL
48"
SM-PB-48BL
SM-MT-48BL
SM-TS
SM-BC-48BL
*52"
SM-PB-52BL
SM-MT-52BL
SM-DTS
SM-BC-52BL
*56"
SM-PB-56BL
SM-MT-56BL
SM-DTS
SM-BC-56BL
*60"
SM-PB-60BL
SM-MT-60BL
SM-DTS
SM-BC-60BL
PARTS CODE: 1X-2X-3XXX 1: 2:
SPEEDMOUNT PART TYPE: PB - PRIMARY BLADE MT - MOUNTING TUBE ASBLY. TS - TENSIONING SYSTEM BC - COMPLETE ASSEMBLY
3:
LENGTH IN INCHES
Mounting tube assembly includes tube, mounting plates, stub shafts and locking pin. Complete assembly includes blade.
Specifications PART NUMBER
BLADE SIZE
MAINFRAME LENGTH
INCHES
MM
INCHES
MM
SM-PB-20BL
20
508
56.75
1441
SM-PB-24BL
24
610
60.75
1543
SM-PB-28BL
28
711
64.75
1645
SM-PB-32BL
32
813
68.75
1746
SM-PB-36BL
36
914
72.75
1848
SM-PB-40BL
40
1016
76.25
1949
SM-PB-44BL
44
1118
80.25
2051
SM-PB-48BL
48
1219
84.75
2153
SM-PB-52BL
52
1321
88.75
2254
SM-PB-56BL
56
1422
92.75
2356
SM-PB-60BL
60
1524
96.75
2458
15
• MADE IN THE USA
PRIMARY BELT CLEANER
SPEEDMOUNT®
* Require dual tensioning
SPEEDMOUNT® SECONDARY AR AND TUNGSTEN BELT CLEANERS PICTURED LEFT: SPEEDMOUNT® Secondary Belt Cleaner assembly with AR blade SM-SC-32BL-AR
The industry leading technology and advanced features designed into the SPEEDMOUNT® Belt Cleaning System are designed to substantially reduce cleanup and maintenance costs in the mining and material handling industries. The SPEEDMOUNT® mounting system is the industry’s most simple and effective conveyor component mounting method. It eliminates fasteners, tools, torches and risk of fires.
SECONDARY BELT CLEANERS
SPEEDMOUNT®
Maintenance is faster and easier than ever. Once you try it, you will be amazed by the simplicity, performance and value of the SPEEDMOUNT® Secondary Cleaners
SECONDARY AR OR TUNGSTEN BELT CLEANER ASSEMBLY
16
Speedmount bolt up tensioning system
Secondary Tungsten Belt Cleaners LENGTH
METAL BLADES
MOUNTING TUBE
TENSIONING
COMPLETE ASSEMBLY
18"
SM-SB-18BL-TU
SM-SMT-18BL
SM-BU
SM-SC-18BL-TU
24"
SM-SB-24BL-TU
SM-SMT-24BL
SM-BU
SM-SC-24BL-TU
30"
SM-SB-30BL-TU
SM-SMT-30BL
SM-BU
SM-SC-30BL-TU
36"
SM-SB-36BL-TU
SM-SMT-36BL
SM-BU
SM-SC-36BL-TU
42"
SM-SB-42BL-TU
SM-SMT-42BL
SM-BU
SM-SC-42BL-TU
48"
SM-SB-48BL-TU
SM-SMT-48BL
SM-BU
SM-SC-48BL-TU
54"
SM-SB-54BL-TU
SM-SMT-54BL
SM-BU
SM-SC-54BL-TU
60"
SM-SB-60BL-TU
SM-SMT-60BL
SM-BU
SM-SC-60BL-TU
PARTS CODE: 1X-2X-3XXX-4X 1: 2:
SPEEDMOUNT PART TYPE: SB - SECONDARY BLADE SMT - MOUNTING TUBE BU - BOLT UP TENSIONER SYSTEM SC - COMPLETE ASSEMBLY
3: 4:
LENGTH IN INCHES MATERIAL TU - TUNGSTEN AR - ABRASION RESISTANT
Mounting tube assembly includes tube and locking pin.
METAL BLADES
MOUNTING TUBE
TENSIONING
COMPLETE ASSEMBLY
18"
SM-SB-18BL-AR
SM-SMT-18BL
SM-BU
SM-SC-18BL-AR
24"
SM-SB-24BL-AR
SM-SMT-24BL
SM-BU
SM-SC-24BL-AR
30"
SM-SB-30BL-AR
SM-SMT-30BL
SM-BU
SM-SC-30BL-AR
36"
SM-SB-36BL-AR
SM-SMT-36BL
SM-BU
SM-SC-36BL-AR
42"
SM-SB-42BL-AR
SM-SMT-42BL
SM-BU
SM-SC-42BL-AR
48"
SM-SB-48BL-AR
SM-SMT-48BL
SM-BU
SM-SC-48BL-AR
54"
SM-SB-54BL-AR
SM-SMT-54BL
SM-BU
SM-SC-54BL-AR
60"
SM-SB-60BL-AR
SM-SMT-60BL
SM-BU
SM-SC-60BL-AR
17
• MADE IN THE USA
SECONDARY BELT CLEANERS
LENGTH
Complete assembly includes blade.
SPEEDMOUNT®
Secondary AR Belt Cleaners
SPEEDMOUNT® SECONDARY RUBBER BELT CLEANERS PARTS CODE: 1X-2X-3XXX-4X 1: 2:
SPEEDMOUNT PART TYPE: SB - SECONDARY BLADE SMT - MOUNTING TUBE BU - BOLT UP TENSIONER SYSTEM SC - COMPLETE ASSEMBLY
3: 4:
LENGTH IN INCHES MATERIAL RU - RUBBER ONLY
Mounting tube assembly includes tube and locking pin. Complete assembly includes blade.
PICTURED ABOVE: SPEEDMOUNT® Secondary Belt Cleaner assembly with rubber blade SM-SC-32BL-RU
SECONDARY BELT CLEANERS
SPEEDMOUNT®
Secondary Rubber Belt Cleaners LENGTH
RUBBER BLADES
MOUNTING TUBE
TENSIONING
COMPLETE ASSEMBLY
20"
SM-SB-20BL-RU
SM-SMT-20BL
SM-BU
SM-SC-20BL-RU
24"
SM-SB-24BL-RU
SM-SMT-24BL
SM-BU
SM-SC-24BL-RU
28"
SM-SB-28BL-RU
SM-SMT-28BL
SM-BU
SM-SC-28BL-RU
32"
SM-SB-32BL-RU
SM-SMT-32BL
SM-BU
SM-SC-32BL-RU
36"
SM-SB-36BL-RU
SM-SMT-36BL
SM-BU
SM-SC-36BL-RU
40"
SM-SB-40BL-RU
SM-SMT-40BL
SM-BU
SM-SC-40BL-RU
44"
SM-SB-44BL-RU
SM-SMT-44BL
SM-BU
SM-SC-44BL-RU
48"
SM-SB-48BL-RU
SM-SMT-48BL
SM-BU
SM-SC-48BL-RU
52"
SM-SB-52BL-RU
SM-SMT-52BL
SM-BU
SM-SC-52BL-RU
56"
SM-SB-56BL-RU
SM-SMT-56BL
SM-BU
SM-SC-56BL-RU
60"
SM-SB-60BL-RU
SM-SMT-60BL
SM-BU
SM-SC-60BL-RU
SECONDARY RUBBER CLEANER ASSEMBLY
18
SPEEDMOUNT® No-Tool Tensioning Belt Cleaner No nuts, bolts or fasteners to mess with which means no risk of fire from torching rusted or stripped fasteners. With various DIY mounting options, you can mount to simple swing arms for counterweight or rubber cord tensioning. A reversible 1″ thick composite rubber blast makes for effective and economical cleaning. No-tool maintenance and changeout is simple: slide T-lugs into T-slots, slide in the pin and you’re done in seconds.
LENGTH
BASIC BLADES
MOUNTING TUBE
TENSIONING
COMPLETE ASSEMBLY
20"
SMBHDXL-20
SM-NTT-MT-20
SM-DNTTS
SM-NTT-HDXL-20
24"
SMBHDXL-24
SM-NTT-MT-24
SM-DNTTS
SM-NTT-HDXL-24
28"
SMBHDXL-28
SM-NTT-MT-28
SM-DNTTS
SM-NTT-HDXL-28
32"
SMBHDXL-32
SM-NTT-MT-32
SM-DNTTS
SM-NTT-HDXL-32
36"
SMBHDXL-36
SM-NTT-MT-36
SM-DNTTS
SM-NTT-HDXL-36
40"
SMBHDXL-40
SM-NTT-MT-40
SM-DNTTS
SM-NTT-HDXL-40
44"
SMBHDXL-44
SM-NTT-MT-44
SM-DNTTS
SM-NTT-HDXL-44
48"
SMBHDXL-48
SM-NTT-MT-48
SM-DNTTS
SM-NTT-HDXL-48
52"
SMBHDXL-52
SM-NTT-MT-52
SM-DNTTS
SM-NTT-HDXL-52
56"
SMBHDXL-56
SM-NTT-MT-56
SM-DNTTS
SM-NTT-HDXL-56
60"
SMBHDXL-60
SM-NTT-MT-60
SM-DNTTS
SM-NTT-HDXL-60
19
• MADE IN THE USA
NO-TOOL TENSIONING BELT CLEANER
SPEEDMOUNT®
Mounting tube assembly includes tube and locking pin. Complete assembly includes blade.
SPEEDMOUNT® BASIC UNIVERSAL CLEANER • No nuts, bolts or fasteners to mess with. No risk of fire from torching rusted or stripped fasteners. • Various DIY mounting options. Mount to simple swing arms for counterweight or rubber cord tensioning. • Reversible 1” thick composite rubber blade for effective and economical cleaning. • NO-TOOL Maintenance and change out. Slide T-lugs into T-slots, slide in the pin and you’re done in seconds.
LENGTH
BASIC BLADES
MOUNTING TUBE
TENSIONING
20"
SMB-20 SMB-24 SMB-28 SMB-32 SMB-36 SMB-40 SMB-44 SMB-48 SMB-52 SMB-56 SMB-60
SMBUC-MT-20 SMBUC-MT-24 SMBUC-MT-28 SMBUC-MT-32 SMBUC-MT-36 SMBUC-MT-40 SMBUC-MT-44 SMBUC-MT-48 SMBUC-MT-52 SMBUC-MT-56 SMBUC-MT-60
SM-DTS SM-DTS SM-DTS SM-DTS SM-DTS SM-DTS SM-DTS SM-DTS SM-DTS SM-DTS SM-DTS
24" 28" 32" 36" 40" 44" 48"
BASIC UNIVERSAL CLEANER
SPEEDMOUNT®
52" 56" 60"
COMPLETE ASSEMBLY SMBUC-20 SMBUC-24 SMBUC-28 SMBUC-32 SMBUC-36 SMBUC-40 SMBUC-44 SMBUC-48 SMBUC-52 SMBUC-56 SMBUC-60
SMBC
20
SMBHD
SMBHDXL
Complete assembly can be used as a primary or secondary belt cleaner system.
Basic Heavy-Duty Universal Cleaner BASIC BLADES
MOUNTING TUBE
TENSIONING
20"
SMBHD-20 SMBHD-24 SMBHD-28 SMBHD-32 SMBHD-36 SMBHD-40 SMBHD-44 SMBHD-48 SMBHD-52 SMBHD-56 SMBHD-60
SMBUC-MT-20 SMBUC-MT-24 SMBUC-MT-28 SMBUC-MT-32 SMBUC-MT-36 SMBUC-MT-40 SMBUC-MT-44 SMBUC-MT-48 SMBUC-MT-52 SMBUC-MT-56 SMBUC-MT-60
SM-DTS SM-DTS SM-DTS SM-DTS SM-DTS SM-DTS SM-DTS SM-DTS SM-DTS SM-DTS SM-DTS
24" 28" 32" 36" 40" 44" 48" 52" 56" 60"
COMPLETE ASSEMBLY SMBUC-HD-20 SMBUC-HD-24 SMBUC-HD-28 SMBUC-HD-32 SMBUC-HD-36 SMBUC-HD-40 SMBUC-HD-44 SMBUC-HD-48 SMBUC-HD-52 SMBUC-HD-56 SMBUC-HD-60
LENGTH
BASIC BLADES
MOUNTING TUBE
TENSIONING
20"
SMBHDXL-20 SMBHDXL-24 SMBHDXL-28 SMBHDXL-32 SMBHDXL-36 SMBHDXL-40 SMBHDXL-44 SMBHDXL-48 SMBHDXL-52 SMBHDXL-56 SMBHDXL-60
SMBUC-MT-20 SMBUC-MT-24 SMBUC-MT-28 SMBUC-MT-32 SMBUC-MT-36 SMBUC-MT-40 SMBUC-MT-44 SMBUC-MT-48 SMBUC-MT-52 SMBUC-MT-56 SMBUC-MT-60
SM-DTS SM-DTS SM-DTS SM-DTS SM-DTS SM-DTS SM-DTS SM-DTS SM-DTS SM-DTS SM-DTS
24" 28" 32" 36" 40" 44" 48" 52" 56" 60"
SPEEDMOUNT®
Basic Heavy-Duty Extra Large Universal Cleaner COMPLETE ASSEMBLY SMBUC-HDXL-20 SMBUC-HDXL-24 SMBUC-HDXL-28 SMBUC-HDXL-32 SMBUC-HDXL-36 SMBUC-HDXL-40 SMBUC-HDXL-44 SMBUC-HDXL-48 SMBUC-HDXL-52 SMBUC-HDXL-56 SMBUC-HDXL-60
Mounting tube assembly includes tube, four mounting plates, grease zerk, swing arms and locking pin. Complete assembly includes blade.
21
• MADE IN THE USA
BASIC UNIVERSAL CLEANER
LENGTH
SPEEDMOUNT® HIGH PERFORMANCE V-PLOW • Fastest Maintenance The Patented SPEEDMOUNT® system, with its T-Slot mounting method allows maintenance to be done very quickly No other system is as efficient as the SPEEDMOUNT® System. • Easy Installation The VP-1 V-Plow comes with all hardware needed to mount to the conveyor frame. Mounting plates can be bolted or welded to conveyor structure.
HIGH PERFORMANCE V-PLOWS
SPEEDMOUNT®
The SPEEDMOUNT® V-Plow uses a patented fastenerless mounting system which allows maintenance to be done in seconds with no tools, torches or stripped fasteners. Blades may be purchased in long lengths and cut to fit and are also reversible for double life.
V-Plow VP1-HD LENGTH
BLADE
20"
VPRBS-HD-20 VPRBS-HD-24 VPRBS-HD-30 VPRBS-HD-36 VPRBS-HD-42 VPRBS-HD-48 VPRBS-HD-54 VPRBS-HD-60 VPRBS-HD-72 VPRBS-HD-84 VPRBS-HD-96
24" 30" 36" 42" 48" 54" 60" 72" 84" 96"
V-Plow VP1-HDXL COMPLETE ASSEMBLY VP1-HD-20 VP1-HD-24 VP1-HD-30 VP1-HD-36 VP1-HD-42 VP1-HD-48 VP1-HD-54 VP1-HD-60 VP1-HD-72 VP1-HD-84 VP1-HD-96
LENGTH
BLADE
20"
VPRBS-HDXL-20 VPRBS-HDXL-24 VPRBS-HDXL-30 VPRBS-HDXL-36 VPRBS-HDXL-42 VPRBS-HDXL-48 VPRBS-HDXL-54 VPRBS-HDXL-60 VPRBS-HDXL-72 VPRBS-HDXL-84 VPRBS-HDXL-96
24" 30" 36" 42" 48" 54" 60" 72" 84" 96"
22
COMPLETE ASSEMBLY VP1-HDXL-20 VP1-HDXL-24 VP1-HDXL-30 VP1-HDXL-36 VP1-HDXL-42 VP1-HDXL-48 VP1-HDXL-54 VP1-HDXL-60 VP1-HDXL-72 VP1-HDXL-84 VP1-HDXL-96
SPEEDMOUNT VP-2
Rear mount self-adjusting-plow floats on the inside surface of the conveyor belt to remove stray material and protect the tail pulley and belt from damage. Rear mounted pipe rides in the channels attached to the conveyor structure to self-adjust. Blades attach w/o fasteners and can be flipped for double wear life.
V-Plow uses a swing arm suspension to mount the plow to the conveyor structure allowing the plow to adjust to fluctuations in the belt line and keep stray material out. VP-2 blades are attached w/o fasteners and are reversible for double wear life. Additionally the VP-2 can be tensioned with the purchase of dual tensioning system.
V-Plow VP2-HD
V-Plow VP2-HDXL
LENGTH
BLADE
20"
VPRBS-HD-20 VPRBS-HD-24 VPRBS-HD-30 VPRBS-HD-36 VPRBS-HD-42 VPRBS-HD-48 VPRBS-HD-54 VPRBS-HD-60 VPRBS-HD-72 VPRBS-HD-84 VPRBS-HD-96
24" 30" 36" 42" 48" 54" 60" 72" 84" 96"
COMPLETE ASSEMBLY VP2-HD-20 VP2-HD-24 VP2-HD-30 VP2-HD-36 VP2-HD-42 VP2-HD-48 VP2-HD-54 VP2-HD-60 VP2-HD-72 VP2-HD-84 VP2-HD-96
LENGTH
BLADE
20"
VPRBS-HDXL-20 VPRBS-HDXL-24 VPRBS-HDXL-30 VPRBS-HDXL-36 VPRBS-HDXL-42 VPRBS-HDXL-48 VPRBS-HDXL-54 VPRBS-HDXL-60 VPRBS-HDXL-72 VPRBS-HDXL-84 VPRBS-HDXL-96
24" 30" 36" 42" 48" 54" 60" 72" 84" 96"
23
COMPLETE ASSEMBLY VP2-HDXL-20 VP2-HDXL-24 VP2-HDXL-30 VP2-HDXL-36 VP2-HDXL-42 VP2-HDXL-48 VP2-HDXL-54 VP2-HDXL-60 VP2-HDXL-72 VP2-HDXL-84 VP2-HDXL-96
• MADE IN THE USA
HIGH PERFORMANCE V-PLOWS
SPEEDMOUNT VP-1
SPEEDMOUNT®
Patented “T” Slot mounting system allows blades to be installed securely, quickly and easily without fasteners
MAGNAFLEX™ MODULAR MAGNETIC RUBBER SYSTEM
MAGNAFLEX PANEL MAGFLX-STD40N
Magnaflex is a versatile block/panel/liner system made from 40 durometer rubber with magnets bonded securely to the back. It secures instantly with no fasteners, is flexible to conform to convex and concave surfaces and is easily cut for a custom fit. Utilize Magnaflex™ for the following applications: • Lining of Pipes, Launders, Chutes etc. • Patching of Pipes, Launders, Chutes etc.
RUBBER PRODUCTS
• Impact/Deadbed Panels for Conveyors & Hoppers
6¼" 15/8"
10"
24
Installation of EZ-SKIRT® on a conveyor that moves over 15 million tons of hard rock (taconite) per year with large lump sizes up to 24".
EZ-ACCESS® Pivotable™ conveyor containment system installed at a major North American gold mine.
SPEEDMOUNT® primary belt cleaner designed to substantially reduce cleanup and maintenance costs.
The SPEEDMOUNT® metal blade secondary cleaner mounts in seconds with no fasteners.
EZ-TAILSKIRT® trimmed for dust control.
Stainless Steel Hangers are available in 45, 60, 70, 80 and 90 degree angles for a custom fit to seal your conveyor like no other system.
CRUSHER PARTS INTERNATIONAL
6A ENDEAVOUR DRIVE, PORT ADELAIDE, S.A. 5015 • +61 8 8447 4630 • FAX: +61 8 8180 1787
WWW.CRUSHERPARTSINTERNATIONAL.COM • SALES@CRUSHPARTSINTL.COM