Chicago Solar Energy by CSolarEnergy

Welcome to the 2007-2008

Renewable Energy D ES I G N G U I D E & CATA LO G

A Whole New Look

This year’s edition of the Renewable Energy Design Guide & Catalog presents a major change in format. Probably most apparent, for the first time in the 25 years we’ve been publishing this catalog we are full color, cover to cover. The layout is redesigned, we’ve got hundreds of new color product photos, and most important, we’ve thoroughly updated all the information, added lots of new products, eliminated discontinued items, and updated specifications, prices and much more. This year’s catalog also features a number of enhancements to make it easier to find what you’re looking for, such as: • A comprehensive Table of Contents • Color-coded sections • A more detailed index Help Us Keep This Vital Resource Current

Keeping this information accurate and up-to-date is an ongoing project. We do our very best, but of course we cannot absolutely guarantee that every price, specification and information detail herein is correct; so that’s our standard legal disclaimer. You can help us keep this data accurate by informing us of any mistakes, changes or updates you are aware of, especially if you are a manufacturer of a listed product. Send any and all such feedback about the catalog to: feedback@recatalog.net Please use this email only to submit feedback about this publication. Thank you for helping make the Renewable Energy Design Guide & Catalog the industry’s leading product catalog and design resource. Contact Us for All Your Renewable Energy Needs!

We stand ready to answer all your inquiries about the systems, equipment and components in this catalog. Please use our contact information on the cover if you would like to talk to us about renewable energy systems.

ÂŠ 2007 AEE Solar, Inc. Reproduction of this catalog in whole or in part without permission is prohibited.

GOING SOLAR

How We Can Help

Now is the time to become your own power producer. Residential, commercial or industrial – we can help with all your power system needs. By harnessing the power of the sun, wind or water, people all over the world produce their own pollution-free reliable electricity. Technological advances, government assistance, the need for reliable power, and the growing urgency to reduce the use of fossil fuels make renewable energy systems increasingly attractive to people around the world. Solar technology makes it possible for home and business owners to have dependable power from renewable sources. Mass production has significantly reduced the price of renewable energy systems and their components. Solar systems with battery-based backup power can ensure reliable power even when the utility grid is down. The use of renewable sources such as wind, water and sun increases our energy self-sufficiency and fosters economic and national security. As more families, individuals and businesses generate their own renewable electricity we will reduce pollution, provide more electricity for all to use, reduce the use of fossil fuels, and make the electricity on the grid “greener”. Deregulation has created an atmosphere of change in the United States. We are experiencing higher electricity rates and electricity shortages. Laws usually referred to as net metering allow solar-energy-system owners to feed their excess generated electricity back to the utility. The system owner receives a credit or payment for solar-generated electricity fed into the grid. In other words, you pay only for the net electricity you consume – the amount of electricity you take from the utility minus the amount you generate and feed back from your solar system. With a solar electric system, you can provide yourself with protection from the rising prices of fuel, because your system’s fuel is the sun. Additionally, state, local and federal tax incentives and rebates make obtaining a system more economical. gas or diesel generator for backup when the power system does Types of Power Systems not meet all of the needs. Power systems vary in design depending on what energy sources are used and what purpose they must fulfill. The next Determine What System Meets Your Needs few pages have information to help you design the three basic Use the charts and worksheets on the following pages to become types of renewable energy systems: familiar with the design of these systems and consult with us to pick out the exact components. 1. Grid-Tie Systems Also called grid-interactive, grid-intertie, utility-interconnected and other such descriptive terms, grid-tie solar systems built onto your building and property that connect directly into the electric utility feed. This is possible in areas that allow net metering, whereby a solar or wind powered system turns your electric meter backwards when it is producing more power than you are using. This type of system provides no backup power when utility power fails. 2. Grid-Tie Systems with Backup

A grid-tie system with battery backup feeds excess solar electricity to the grid and provides backup power when the utility grid is down. With this type of system you sacrifice some power generation efficiency in exchange for having power when there is a utility power failure. The amount of backup power you have depends on the size of the battery and electrical loads that draw on them. 3. Off-Grid Systems

This type of power system is independent of the utility grid. It can use solar modules, a wind generator, a micro-hydroelectric generator, or a combination of any or all of them to produce your electric power. Owners of this type of system often use a Prices and availability subject to change without notice.

Tax Incentives Federal

A federal “energy credit” allows businesses to take a 30% tax credit for renewable energy equipment (solar electric, solar thermal and wind powered systems). The same incentive is available for residential customers, but a cap of $2,000 applies. It is possible that the federal government will enact new incentives in 2007 or 2008. In addition, there is an accelerated 5-year depreciation schedule that allows businesses to write 100% of a system’s cost off their taxable income over the first five years. State and Local

The states of California, New Jersey, Pennsylvania, Washington and others, as well as municipalities like Austin, Texas and Bend, Oregon, offer a rebate or similar payment based on the generating capacity of the system installed. California offers performance-based payments as an alternative to a rebate. Other states offer various rebates and incentives to homeowners to lower the installed cost of a utility-connected power system. Go to www.dsireusa.org for the latest comprehensive information about incentives in your area.

How We Can Help

GOING SOLAR

We can help you generate your own electricity by putting a solar electric power system on your home, business or public building. For decades, off-grid standalone power systems – not connected to utility electric transmission lines – have generated power using solar energy for remote homes, communications facilities, telemetry, traffic control, public transportation, remote mining and drilling and scores of other applications. Now, people who live on the utility grid can economically install and obtain the benefits of solar and renewable energy systems. Lock in your cost of electricity

The higher the percent of your total electricity needs generated by your solar system, the less affected you will be by constantly rising costs of conventionally generated electric power. Obtain tax credits and rebates

Tax credits and rebates are available in many states to people and businesses who install solar powered products. See www.dsireusa.org for the latest rebate and tax credit information for your area. Feed power back to the utility

In many states, you can send your home-generated power back to the utility and get credit for the power you feed into the utility grid. Generate green power

Generate electricity with energy from the sun, wind or water, producing virtually no pollution or emissions. Gain power independence

With the use of batteries and possibly a generator as needed, you can rely on your own generating capacity, and not on the vagaries of public utilities. Ensure uninterrupted power

With a battery backup system, you can keep your appliances running during utility power outages. No moving parts!

Solar electricity is the only form of energy generation that does not involve any moving part, substantially decreasing maintenance requirements and increasing reliability and long equipment life.

AEE Solar, Inc. • www.aeesolar.com • 1-800-777-6609

GOING SOLAR

How We Can Help

Commercial Grid-Tie Projects Cost-effective grid-connected solar systems on commercial buildings can offset high peak electric cost and make an excellent investment for many businesses. • Pricing and availability

We offer competitive pricing for commercial projects, and our steady supply of modules and balance-of-system components will keep your project going when others are waiting for product! • Commercial-grade system components

Inverters to 500KW … Disconnects up to 800 amps … Everything you need for your commercial project. • System design assistance

Choosing the right hardware … Matching system layout to blueprints … System drawings for confirmed projects. • Project financing

We offer AEE Solar Financing with options for purchase or low- cost leasing. Ask us for details of this exciting new program. • System monitoring

Independent third-party monitoring, to provide critical data needed for Power Purchase Agreements, RECs and government incentive programs.

Remote Industrial Solar Products We sell products and integrated solutions for a wide range of industrial applications. From large multi-kilowatt power plants to small trickle chargers, our custom-engineered solar systems are backed by an experienced technical staff you can count on. • Oil & Gas

PV power is the perfect solution for the remote energy needs of the oil & gas industry. These systems are deployed worldwide, delivering reliable electric power for telemetry and SCADA, offshore platforms, monitoring and cathodic protection.

• Telecommunications Microwave repeaters, wireless internet systems, mobile telecom are examples of effective uses for distributed solar electric power systems. • Traffic Control Solar powered traffic signals can be located anywhere it is not practical or cost effective to install a utility connection. It can be equally useful in an urban setting or on remote stretches of highway. It is the best solution for mobile warning signals and speed monitoring. • Outdoor Lighting PV lighting systems are often used in parking lots and bus shelters, and to illuminate highway signs. • Vaccine Refrigeration

Vaccine refrigeration systems approved by the World Health Organization (WHO) play a key role in the storage and distribution of vital vaccines and blood in remote areas of developing countries throughout the world. The pages ahead feature thousands of products that cover virtually every renewable energy need. Please contact us to help you get the advice and resources you need for residential, commercial, industrial, government, institutional or any other kind of renewable energy system. Our contact information is on the cover of the catalog.

Prices and availability subject to change without notice.

SYSTEMS & DESIGN

Grid-Tie

AEE Solar Packaged Solutions Engineered Grid-Tie PV Systems AEE Solar grid-tie PV power systems are designed for use on residential and small commercial buildings. They consist of high quality Evergreen or SolarWorld photovoltaic (PV) modules, a Fronius, SMA or Xantrex inverter, array wiring, DC and AC disconnects, UniRac mounting structures to secure modules on the roof, electrical drawings, data sheets, warranties and instructions. Some Xantrex and SMA inverters have integrated DC disconnects. Systems that list “ST7000” as the inverter use the new SMA Sunny Tower 42 kW tower that consists of 6 SMA SB7000US inverters, pre-assembled on a stainless Packaged systems with Evergreen 190-watt modules (PTC = 168.8) PV watts

Module quantity

Series x parallel

System CEC watts

Inverter model

Inverter watts

Output VAC Item code

1900

10 x 1

1544

SB1800

1800

120

10.6202

$14,167

Price

4560

12 x 2

3889

SB4000US

4000

240

10.6208

$32,167

5700

15 x 2

4836

SB5000US

5000

240

10.6211

$40,684

6840

12 x 3

5803

SB6000US

6000

240

10.6214

$47,829

7980

14 x 3

6806

SB7000US

7000

240

10.6217

$55,059

47880

252

14 x 18

40836

ST7000

42000

240

10.622

$329,990

2280

12 x 1

1893

IG2000

2000

240

10.6223

$16,708

3040

8x2

2539

IG3000

2700

240

10.6226

$21,630

4560

12 x 2

3808

IG4000

4000

240

10.6229

$32,373

5250

10 x 3

4785

IG5100

5100

240

10.6232

$42,214

3040

16 x 1

2552

GT2800

2800

240

10.6235

$21,219

3800

10 x 2

3173

GT3300

3300

240

10.6238

$26,514

4560

12 x 2

3849

GT4000

4000

240

10.6241

$31,548

5700

15 x 2

4836

GT5000

5000

240

10.6244

$39,496

Packaged systems with SolarWorld 175-watt modules (PTC = 156.6) PV watts

Module quantity

Series x parallel

System PTC watts

Inverter model

Inverter watts

Output VAC Item code

700

4x1

570.

SB700

700

120

10.6247

$6,427

2100

6x2

1719

SB1800

1800

120

10.6251

$16,247

3500

10 x 2

2991

SB3000US

3000

240

10.6255

$25,951

4200

8x3

3608

SB4000US

4000

240

10.6259

$30,743

5250

10 x 3

4487

SB5000US

5000

240

10.6263

$39,149

7000

10 x 4

5982

SB6000US

6000

240

10.6267

$50,256

Price

7875

9x5

6765

SB7000US

7000

240

10.6271

$56,656

47250

270

9 x 30

40590

ST7000

42000

240

10.6275

$338,995

2100

6x2

1757

IG2000

2000

240

10.6279

$16,175

3150

9x2

2649

IG3000

3000

240

10.6283

$23,192

4200

8x3

3532

IG4000

4000

240

10.6287

$31,190

5600

8x4

4735

IG5100

5100

240

10.6291

$40,607

3150

9x2

2663

GT2800

2800

240

10.6295

$22,818

3500

10 x 2

2944

GT3300

3300

240

10.6299

$25,394

4200

8x3

3570

GT4000

4000

240

10.6303

$30,311

5250

10 x 3

4487

GT5000

5000

240

10.6307

$38,148

steel structure. Wiring from the array to the DC disconnect, array ground wiring, and wiring from the AC disconnect to the main panel and all conduit must be supplied by professional installers (your specific installation or utility may require additional AC disconnects). Contact us to obtain these essential resources and expert advice on your system installation. All components comply with the 2005 National Electrical Code (NEC-2005); IEEE Std 929-2000, Institute of Electrical and Electronics Engineers Recommended Practices for Utility Interface of Photovoltaic (PV) Systems; UL 1741-Underwriters Laboratories Standard for Safety; and the ICBO 2000 International Building Code. The arrays and inverters are matched for maximum efficiency. These modular systems can be combined to form larger systems to meet your requirements. It is economical to put these systems together for use in 30 kilowatt or smaller systems. For larger systems, please ask us for a quote. Select a pre-packaged system that meets your needs from the accompanying table. California Energy Commission bases rebates on the system CEC rating in column 4 of the table. CEC’s calculation takes into account module output in normal operating conditions and inverter efficiency.

AEE Solar, Inc. • www.aeesolar.com • 1-800-777-6609

SYSTEMS & DESIGN

Grid-Tie

Utility Grid-Tie System Design Budget, roof dimensions and other site-specific factors often call for custom system design. If you are planning to mount your array on a roof, decide which module best fits into the available roof space, taking into consideration obstructions such as chimneys, plumbing vents and skylights. See Solar Power section, page 16, for dimensions of modules. A grid-connected PV system consists of PV modules, output cables, module mounting structures, AC and DC disconnect switches, inverter(s), grounding equipment and a metering system. This worksheet will help you decide what size PV array would be required to eliminate your electric bill. This will be the largest system that would be cost-effective to install. A smaller system can reduce part of your bill, or eliminate higher cost electricity in locations that have progressively increasing rates as consumption increases. Use this information and the amount of available space to get a rough idea of your PV array size.

PV Array Design Worksheet – Determine the array size for your grid-connected system. Step 1 Find your monthly average electricity usage from your electric bill. This will be in kilowatt-hours (kWh). Due to air conditioning, heating and other seasonal usage, it is a good idea to look at several bills. You can add the typical summer, fall, winter and spring bills and divide by four to find the average monthly usage. Step 2 Find your daily average electricity use. Divide the monthly average number of kWh use by 30 (days) Step 3 Find your location’s average peak sun hours per day. See the chart and listings on pages 14 and 15, and/or the insolation maps beginning page 183. For example, the average for California is 5 peak sun hours Step 4 Calculate the system size (AC watts) to provide 100% of your electricity. Divide your daily average electricity use by average sun hours per day. For example, if the daily average electricity use is 30 kWh, and the site is in California, system size would be: 30 kWh / 5 h = 6 kW AC Step 5 Calculate the number of pv modules required for this system. Divide the system AC watts in Step 4 by the CEC watt rating of the modules to be used, then divide by the inverter efficiency, usually 0.94, and you get the total number of modules required. (Round this number up)

Use chart below (continued next page) to determine array size/inverter combinations This chart shows inverter and module combinations for common modules used in grid connected systems. For a given inverter and module combination, the chart displays the acceptable number of series strings of modules and the number of modules per string for temperatures between 14ºF and 104ºF. Where the inverter will support more than one string of modules, the chart shows the number of modules that can be used with multiple strings. Sizing is accurate in locations where the maximum temperature is lower than 104ºF or the minimum temperature is higher than 14ºF. In locations where the minimum temperature is lower than 14ºF, the maximum number of modules per string may be lower. In the chart on the next page, the line labeled CEC watts is the expected output of the modules at normal operating temperature, in full sun. The approximate power output of a system in full sun will be the number of modules times the CEC rating of the modules times the inverter efficiency from second column on the table. Other factors, such as high or low temperature, shading, array orientation, roof pitch and dirt on the modules, will affect the system’s actual output. Recommended number of modules per string Inverter

Module >

SW165 mono

SW175 mono

ES-180-RL/SL

ES-190-RL/SL

CEC Efficiency

CEC

147.3

156.6

159.7

168.8

Ratio

0.893

0.895

0.887

0.888

SB700U

91.5%

one string

3 to 5

SWR1800U

91.5%

one string

6 to 8

5 to 8

8 to 10

Brand and Model

SB3000US

95.5%

two strings

5 to 6

one string

8 to 10

10 to 13

two strings

8 to 10

10 to 11

three strings

Prices and availability subject to change without notice.

SYSTEMS & DESIGN

Grid-Tie

Recommended number of modules per string Module >

Inverter Brand and model

SB4000US

SB5000US

SB6000US

SB7000US

SW165 mono

SW175 mono

CEC

147.3

156.6

159.7

168.8

Ratio

0.893

0.895

0.887

0.888

one string

9 to 12

11 to 16

96.0%

two strings

9 to 12

11 to 14

11 to 13

95.5%

96.0%

three strings

9 to 10

one string

10 to 12

12 to 16

two strings

10 to 12

three strings

10 to 12

one string

10 to 12

12 to 16

two strings

10 to 12

12 to 16

three strings

10 to 12

12 to 14

12 to 13

four strings

10 to 11

one string

10 to 12

12 to 16

two strings

10 to 12

12 to 16

three strings

10 to 12

12 to 16

12 to 15

four strings

10 to 12

five strings

94.0% (est.)

one string

8 to 12

7 to 12

two strings

8 to 10

7 to 9

one string

8 to 12

GT 3.3

94.5%

two strings

8 to 12

GT 5.0

IG2000

95% (est.)

95.5%

93.5%

10 to 16

7 to 12

10 to 16

7 to 11

10 to 11

three strings

one string

8 to 12

7 to 12

10 to 16

10 to 13

10 to 12

two strings

8 to 12

7 to 12

three strings

8 to 9

7 to 8

one string

9 to 12

12 to 16

8 to 13

8 to 9

two strings

9 to 12

three strings

9 to 11

9 to 10

one string

5 to 8

two strings

5 to 7

three strings

one string

IG3000

IG4000

IG5100

ES-190-RL/SL

CEC Efficiency

GT 2.8

GT 4.0

ES-180-RL/SL

94.0%

94.5%

two strings

5 to 8

three strings

5 to 6

four strings

one string

8 to 12

two strings

8 to 12

8 to 13

three strings

5 to 9

5 to 8

four strings

5 to 6

five strings

one string

5 to 9

8 to 13

two strings

5 to 9

8 to 13

three strings

5 to 9

8 to 11

8 to 10

four strings

5 to 9

5 to 8

five strings

5 to 9

5 to 6

six strings

5 to 6

AEE Solar, Inc. â&#x20AC;˘ www.aeesolar.com â&#x20AC;˘ 1-800-777-6609

SYSTEMS & DESIGN

Grid-Tie with Battery Backup

AEE Solar Engineered Grid-Tie Systems with Battery Backup These full-service renewable energy systems give you all the benefits of utility interconnection and net metering plus energy independence. With these grid-tie systems, backup AC power is made available in the event of a utility outage, providing reliable power and peace of mind. An average conversion efficiency of 89% to 91% using the California Energy Commission (CEC) test protocol provides greater savings and a shorter time period for system payback than previous designs. Battery-backup grid-tie systems come with modules, array wiring, combiner boxes, roof mounting structures, inverters/control systems with all required over-current protection and disconnects. (Your specific installation or utility may require additional AC disconnects, which we can supply as needed). They require a 48-volt battery bank to operate. The size of the battery determines the amount of backup power available during power failure. Use the worksheet on the next page to determine battery bank size. Battery backup systems qualify for the California Energy Commission incentives and the federal tax credit.

Grid-tie systems with inverters installed indoors (see table at bottom for batteries) PV watts

Module Quantity

Module Brand & watts

System CEC watts

570

Evergreen 190

460

OutBack FLEXware system with one GVFX3648

3600

120

10.6724

$8,833

2850

Evergreen 190

2304

OutBack FLEXware system with one GVFX3648

3600

120

10.6728

$22,392

5700

Evergreen 190

4608

OutBack FLEXware system with two GVFX3648

7200

120/240 10.6732

$42,959

NEMA 3R outdoor Item code

Price

Inverter Model

Backup watts

Output VAC Item code

Price

Battery packs for systems above watt-hours storage to 80% discharge

Battery quantity

System amp-hours

Battery model

7500

196

MK S31-SLD-G

OutBack PSR battery rack

10.6783

$2,889

7500

196

MK S31-SLD-G

OutBack PSR battery rack w/ 3RK cover

Yes

10.6785

$3,038

11250

294

MK S31-SLD-G

OutBack PSR battery rack

10.6787

$4,017

11250

294

MK S31-SLD-G

OutBack PSR battery rack w/ 3RK cover

Yes

10.6789

$4,166

Prices and availability subject to change without notice.

Battery rack

Grid-Tie with Battery Backup

SYSTEMS & DESIGN

Grid-tie systems with battery backup are configured differently and are much more complex than standard grid-tie systems without batteries. They need to be custom designed. If you need a backup system, consult with us to determine all the system components that you will need. . Inverters for Grid-Tie with Battery Backup

OutBack also makes inverters and switchgear that can be assembled into larger grid-tie w/ battery backup systems. The new Xantrex XW series of inverters offers grid-tie inverters with battery backup capability in 6000-watt increments. Several can be stacked for 12kW or 18kW battery backup systems.

You can use the following steps to determine the dual-function inverter size and the battery capacity that your system will require. Follow steps 1-5 on the PV Array Design Worksheet on page 8 to determine the size of the array required to provide the desired percentage of total power. Then calculate the inverter size and battery capacity needed using the worksheet below.

Worksheet: Inverter and Batteries for Grid-Tie w/ Backup System Step 1 Find the power requirements (watts) for the appliances you need to power during a black-out. Make a list of the loads and appliances that you absolutely need to power during an outage. Only list the essential items since the system size (and cost) will vary widely with power needed. The wattage of individual appliances can usually be found on the back of the appliance or in the owners manual. You can use a Kill-a-Watt meter for better measurements (page 107). If an appliance is rated in amps, multiply amps by the operating voltage (120 or 240) to find watts. Add up the wattage of all the items on your list to arrive at the total amount of watts that you need to run all at the same time. This will determine the size of the dual-function inverter that you will need. Step 2 Decide the blackout duration you want to be prepared for. Power outages last from a portion of an hour to a day (or more). Again, this decision will greatly affect the system size and cost, so it is more cost effective to stay on the conservative side. Step 3 Find the amount of stored power required. Multiply the power requirements (in step 1) by duration in hours (in step 2). The result will be in watt-hours. For instance, if you need to power 1000 watts of appliances for 2 hours, you would need to have 2000 watt-hours (or 2 kWh) of stored power. Step 4 Calculate the power storage needed. Multiply the figure arrived at in step 3 by 1.7. In the example, 2 kWh X 1.7 = 3.4 kWh of stored power needed. Step 5 Calculate battery capacity needed. Divide the power storage requirement needed from step 4 by the DC voltage of the system (usually 48V, but sometimes 24V) to get battery amp-hour (Ah) capacity. See the battery section on page 112 for more information on batteries. Most backup systems use sealed batteries due to their greatly reduced maintenance requirements, and because they can be more easily placed in enclosed battery compartments. AEE Solar, Inc. â&#x20AC;˘ www.aeesolar.com â&#x20AC;˘ 1-800-777-6609

SYSTEMS & DESIGN

Off-Grid

System Sizing Information The size of a solar electric system depends on the amount of power that is required (watts), the amount of time it is used (hours) and the amount of energy available from the sun in a particular area (sun-hours per day). The user has control of the first two variables, while the third depends on the location. Conservation

Refrigeration

Conservation plays an important role in keeping down the cost of a photovoltaic system. The use of energy-efficient appliances and lighting, as well as non-electric alternatives wherever possible, can make solar electricity a cost-competitive alternative to gasoline generators and, in some cases, utility power.

Gas powered absorption refrigerators are a good choice in small systems if bottled gas is available. Modern absorption refrigerators consume 5-10 gallons of LP gas/month. If an electric refrigerator will be used in a standalone system, it should be a high-efficiency type. Some high-efficiency conventional AC refrigerators use as little as 1200 watt-hours of electricity/ day at a 70ยบ average air temperature. A comparably sized Sun Frost refrigerator/freezer uses half that amount of energy and a SunDanzer refrigerator (without a freezer) uses less than 100 watt-hours per day. The higher cost of good quality DC refrigerators is offset by savings in the number of solar modules and batteries required.

Cooking, Heating and Cooling

Conventional electric cooking, space heating and water heating equipment use a prohibitive amount of electricity. Electric ranges use 1500 watts or more per burner, so bottled propane or natural gas is a popular alternative to electricity for cooking. A microwave oven has about the same power draw, but since food cooks more quickly, the amount of kilowatt hours used may not be large. Propane and wood are generally better alternatives for space heating. Good passive solar design and proper insulation can reduce the need for winter heating. Evaporative cooling is a more reasonable load than air conditioning and in locations with low humidity, the results are almost as good. One big plus for solar cooling: the largest amount of solar energy is available when the need for cooling is the greatest. Lighting

Lighting requires the most study since many options exist in type, size, voltage and placement. The type of lighting that is best for one system may not be right for another. The first decision is whether your lights will be run on low voltage direct current (DC) or conventional 110 volt alternating current (AC). In a small home, an RV, or a boat, low voltage DC lighting is often the best choice. DC wiring runs can be kept short, allowing the use of fairly small gauge wire. Since an inverter is not required, the system cost is lower. When an inverter is part of the system, and the lights are powered directly by the battery, a home will not be dark if the inverter fails. In addition to conventional-size medium-base low voltage bulbs, the user can choose from a large selection of DC fluorescent lights, which have 3 to 4 times the light output per watt of power used compared with incandescent types. Halogen bulbs are 30% more efficient and actually seem almost twice as bright as similar wattage incandescents given the spectrum of light they produce. High quality fluorescent lights are available for 12 and 24 volt systems. In a large installation or one with many lights, the use of an inverter to supply AC power for conventional lighting is cost effective. AC compact fluorescent lights will save a tremendous amount of energy. It is a good idea to have a DC-powered light in the room where the inverter and batteries are in case there is a problem. AC light dimmers will only function properly on AC power from inverters that have pure sine wave output.

Prices and availability subject to change without notice.

Major Appliances

Standard AC electric motors in washing machines, larger shop machinery and tools, swamp coolers, pumps, etc. (usually 1/4 to 3/4 horsepower) require a large inverter. Often, a 2000 watt or larger inverter will be required. These electric motors are sometimes hard to start on inverter power, they consume relatively large amounts of electricity, and they are very wasteful compared to high-efficiency motors, which use 50% to 75% less electricity. A standard washing machine uses between 300 and 500 watt-hours per load, but new front-loading models use less than 1/2 as much power. If the appliance is used more than a few hours per week, it is often cheaper to pay more for a high-efficiency appliance rather than make your electrical system larger to support a low-efficiency load. Vacuum cleaners usually consume 600 to 1,000 watts, depending on how powerful they are, about twice what a washer uses, but most vacuum cleaners will operate on inverters larger than 1,000 watts since they have low-surge motors. Small Appliances

Many small appliances such as irons, toasters and hair dryers consume a very large amount of power when they are used but by their nature require very short or infrequent use periods. If the system inverter and batteries are large enough, they will be usable. Electronic equipment, such as stereos, televisions, VCRs and computers have a fairly small power draw. Many of these are available in low voltage DC as well as conventional AC versions. In general, DC models use less power than their AC counterparts.

SYSTEMS & DESIGN

Off-Grid

Off-Grid Load Worksheet Determine the total energy in amp-hours per day used by all the AC and DC loads in your system. Calculate your AC loads

If there are no AC loads, skip to Step 5 1. List all AC loads, wattage and hours of use per week in the spaces provided. Multiply watts by hours/week to get watt-hours per week (WH/Wk). Add up all the watt hours per week to determine AC watt-hours per week. Use a separate sheet of paper if you need to list more loads than the space below allows NOTE: Wattage of appliances can usually be determined from tags on the back of the appliance or from the owner’s manual. If an appliance is rated in amps, multiply amps by operating voltage (120 or 240) to find watts.

Description of AC loads run by inverter

watts

hours/week

watt-hours/week

Total watt-hours/week

2. Convert to DC watt-hours per week. Multiply line 1 by 1.15 to correct for inverter loss. 3. Inverter DC input voltage; usually 12-, 24- or 48-volts. This is DC system voltage. 4. Divide line 2 by line 3. This is total DC amp-hours per week used by AC loads.

______________ ______________ ______________

Calculate your DC loads

5. List all DC loads in the table below. If you have no DC loads, enter “0" in line 7 and proceed to line 8. 6. DC system voltage. Usually 12, 24, or 48 volts. 7. Find total amp-hours per week used by DC loads: divide line 5 by line 6. 8. Total amp-hours per week used by AC loads from line 4. 9. Add lines 7 and 8. This is total amp-hours per week used by all loads. 10. Divide line 9 by 7 days. This is total average amp-hours per day that needs to be supplied by the battery.

______________ ______________ ______________ ______________ ______________

Enter this number on line 1 on the Number-of-Modules Worksheet on page 14, and on line 1 of the Battery Sizing Worksheet on page 115. Description of DC loads

watts

hours/week

watt-hours/week

Total watt-hours / week

AEE Solar, Inc. • www.aeesolar.com • 1-800-777-6609

SYSTEMS & DESIGN

Off-Grid

Number of Modules Worksheet Use this worksheet to calculate the total number of solar modules required for your system.

To find average sun-hours per day in your area (line 3), check local weather data, look at the map below or find a city on the next page that has similar weather to your location. If you want year- round autonomy, use the lower of the two figures. If you want 100% autonomy only in summer, use the higher figure. If you have a utility grid-tie system with net metering, use the yearly average figure. The peak amperage of the module you will be using can be found in the module specifications. You can also get close enough if you divide the moduleâ&#x20AC;&#x2122;s rated wattage by the peak power point voltage, usually 17 to 17.5 for a 12-volt module or 34 to 35 volts for a 24-volt module. Step 1

Total average amp-hours per day needed from the System Loads Worksheet, line 10

Step 2

Multiply line 1 by 1.2 to compensate for loss from battery charge / discharge

Step 3

Average sun-hours per day in your area

Step 4

Divide line 2 by line 3. This is the total solar array amps required

Step 5

Optimum or peak amps of solar module used. See module specifications

Step 6

Total number of solar modules in parallel required. Divide line 4 by 5

Step 7

Round off to the next highest whole number

Step 8

Number of modules in each series string to provide DC battery voltage â&#x20AC;&#x201C; see table below

Step 9

Multiply line 7 by line 8 to get the total number of solar modules required. Nominal system voltage

Number of series connected modules per string

volts

12V module

24V module

N/A

The charts below show sun-hours per day for the U.S.

See world insolation maps (and a larger version of the USA map) beginning page 183.

Prices and availability subject to change without notice.

SYSTEMS & DESIGN

Off-Grid

Solar Insolation This chart shows solar insolation in kilowatt-hours per square meter per day in many U.S. locations. For simplicity, we call this figure “sun-hours per day.” To find average sun-hours per day in your area (line 3 on page 11), check local weather data, look at the map on the previous page or find a city in the table below that has similar weather to your location. If you want year-round autonomy, use the lowest of the two figures. If you want only 100% autonomy in summer, use the higher figure. If you want a utility grid-tie system, and you have net metering available in your state, use the average figures. World insolation maps are in the Reference section, beginning page 183 State

City

High Low

Avg

State

City

High Low

Avg

State

City

High

Low

Avg

Fairbanks

5.87

2.12

3.99

Manhattan

5.08

3.62

4.57

Schenectady

3.92

2.53

3.55

Matanuska

5.24

1.74

3.55

Dodge City

6.50

4.20

5.60

Rochester

4.22

1.58

3.31

Montgomery

4.69

3.37

4.23

Lexington

5.97

3.60

4.94

New York City

4.97

3.03

4.08

Bethel

6.29

2.37

3.81

Lake Charles

5.73

4.29

4.93

Columbus

5.26

2.66

4.15

Little Rock

5.29

3.88

4.69

New Orleans

5.71

3.63

4.92

Cleveland

4.79

2.69

3.94

Tucson

7.42

6.01

6.57

Shreveport

4.99

3.87

4.63

Stillwater

5.52.

4.22

4.99

Page

7.30

5.65

6.36

E. Wareham

4.48

3.06

3.99

Oklahoma City

6.26

4.98

5.59

Phoenix

7.13

5.78

6.58

Boston

4.27

2.99

3.84

Astoria

4.76

1.99

3.72

Santa Maria

6.52

5.42

5.94

Blue Hill

4.38

3.33

4.05

Corvallis

5.71

1.90

4.03

Riverside

6.35

5.35

5.87

Natick

4.62

3.09

4.10

Medford

5.84

2.02

4.51

Davis

6.09

3.31

5.10

Lynn

4.60

2.33

3.79

Pittsburgh

4.19

1.45

3.28

Fresno

6.19

3.42

5.38

Silver Hill

4.71

3.84

4.47

State College

4.44

2.79

3.91

Los Angeles

6.14

5.03

5.62

Caribou

5.62

2.57

4.19

Newport

4.69

3.58

4.23

Soda Springs

6.47

4.40

5.60

Portland

5.23

3.56

4.51

Charleston

5.72

4.23

5.06

La Jolla

5.24

4.29

4.77

Sault Ste. Marie

4.83

2.33

4.20

Rapid City

5.91

4.56

5.23

Inyokern

8.70

6.87

7.66

E. Lansing

4.71

2.70

4.00

Nashville

5.20

3.14

4.45

Grandby

7.47

5.15

5.69

St. Cloud

5.43

3.53

4.53

Oak Ridge

5.06

3.22

4.37

Grand Lake

5.86

3.56

5.08

Columbia

5.50

3.97

4.73

San Antonio

5.88

4.65

5.30

Grand Junction

6.34

5.23

5.85

St. Louis

4.87

3.24

4.38

Brownsville

5.49

4.42

4.92

Boulder

5.72

4.44

4.87

Meridian

4.86

3.64

4.43

El Paso

7.42

5.87

6.72

Washington

4.69

3.37

4.23

Glasgow

5.97

4.09

5.15

Midland

6.33

5.23

5.83

Apalachicola

5.98

4.92

5.49

Great Falls

5.70

3.66

4.93

Fort Worth

6.00

4.80

5.43

Belie Is.

5.31

4.58

4.99

Summit

5.17

2.36

3.99

Salt Lake City

6.09

3.78

5.26

Miami

6.26

5.05

5.62

Albuquerque

7.16

6.21

6.77

Flaming Gorge

6.63

5.48

5.83

Gainsville

5.81

4.71

5.27

Lincoln

5.40

4.38

4.79

Richmond

4.50

3.37

4.13

Tampa

6.16

5.26

5.67

N. Omaha

5.28

4.26

4.90

Seattle

4.83

1.60

3.57

Atlanta

5.16

4.09

4.74

Cape Hatteras

5.81

4.69

5.31

Richland

6.13

2.01

4.44

Griffin

5.41

4.26

4.99

Greensboro

5.05

4.00

4.71

Pullman

6.07

2.90

4.73

Honolulu

6.71

5.59

6.02

Bismarck

5.48

3.97

5.01

Spokane

5.53

1.16

4.48

Ames

4.80

3.73

4.40

Sea Brook

4.76

3.20

4.21

Prosser

6.21

3.06

5.03

Boise

5.83

3.33

4.92

Las Vegas

7.13

5.84

6.41

Madison

4.85

3.28

4.29

Twin Falls

5.42

3.42

4.70

Ely

6.48

5.49

5.98

Charleston

4.12

2.47

3.65

Chicago

4.08

1.47

3.14

Binghampton

3.93

1.62

3.16

Lander

6.81

5.50

6.06

Indianapolis

5.02

2.55

4.21

Ithaca

4.57

2.29

3.79

AEE Solar, Inc. • www.aeesolar.com • 1-800-777-6609

SOLAR POWER

PV Modules

Evergreen Solar Spruce 170W, 180W and 190W Modules Evergreen Spruce modules are designed to deliver the best performance and dependability from Evergreen Solar’s patented String Ribbon technology. These modules have one of the tightest power tolerances in the industry. Superior Performance

• Maximum power up to 4% above rated, minimum only 2% below rated • Anti-reflection cover glass delivers more energy • Backed by a 25-year limited power warranty; 2-year workmanship warranty • A rigid, double-walled, deep frame with integrated water drainage holes • Crimped frame corners – no screws to loosen • Sealed junction box never needs field maintenance • UL, cUL and CEC listed Leading Environmental Credentials

• Energy payback time up to 40% faster than leading crystalline technologies • Low carbon dioxide emissions in the manufacturing process – up to to 33% less than other leading crystalline technologies • Low lead – use of lead-free solder for all solar cell interconnections PV modules produced by Evergreen Solar are distinctive in their appearance because they incorporate proprietary crystalline silicon technology known as String Ribbon. In the String Ribbon technique, two high-temperature strings are pulled vertically through a shallow silicon melt, and the molten silicon spans and freezes between the strings. The process is continuous: long strings are unwound from spools; the melt is replenished; and the silicon ribbon is cut to length for further processing, without Module interrupting growth. This new higher power series of modules from Evergreen is optimized for gridtie systems. Evergreen modules utilize two parallel strings of 54 cells in series. They can be used for battery charging with an MPPT charge controller such as the OutBack MX-60, Apollo T-80 or the BlueSky series of charge controllers. Use up to 3 modules in series with the MX-60 or T-80 charge controller. They have Multi-Contact cables. Evergreen modules are UL, cUL and CEC listed and have a 25-year power output warranty. Modules are made in either USA or Germany.

ES-180

ES-190

Peak power

watts

170

180

190

Peak power voltage

volts

25.3

25.9

26.7

Peak power current

amps

6.72

6.95

7.12

Open circuit voltage

volts

32.4

32.6

32.8

Short circuit current

amps

7.55

7.78

8.05

Max. system voltage

volts

600

Series fuse rating

15 amps

Length

inch (mm)

61.8 (1570)

Width

inch (mm)

37.5 (951)

Depth (including j-box)

inch (mm)

1.6 (41)

Weight Item code Price

Prices and availability subject to change without notice.

ES-170

lbs

40.1 11.5346

11.5349

11.5350

$1,140

$1,205

$1,275

SOLAR POWER

PV Modules

SolarWorld Sunmodule PV Modules SolarWorld California was founded in March 2005 and expanded in July 2006 with the acquisition of Shell Solar Industries’ solar manufacturing facilities that had been operating in the U.S. since 1977. The factory, originally open by ARCO Solar, later sold to Siemens Solar and then Shell, was purchased by SolarWorld in 2006. Headquartered in Camarillo, California, SolarWorld California maintains ingot production facilities in Vancouver, WA and wafer, cell and module production facilities in the Camarillo facility. In addition, the southern California facility also houses product development, engineering, sales & marketing, and the direct projects systems group. SolarWorld California modules are made in the USA ensuring unsurpassed quality, performance and output. SolarWorld California is the largest manufacturer of solar modules in the U.S. Modules are supported by a 25-year power warranty. SW 165/175 Mono Modules

These SolarWorld PV modules are designed for use in high-voltage grid-tie applications as well as in large industrial and off-grid applications for 24- or 48-volt battery charging. These modules use 72 five-inch semi-square single-crystalline cells in series behind tempered glass. They feature clear-anodized aluminum frames and a sealed junction box with bypass diodes and Multi-Contact locking connector output cables. 25-year warranty. UL Listed.

Module

SW165-mono

SW175-mono

Peak power

watts

165

175

Peak power voltage

volts

34.4

35.7

Peak power current

amps

4.8

4.9

Open circuit voltage

volts

43.3

44.4

Short circuit current

amps

5.3

Max. system voltage

volts

600

Nominal voltage

volts

Series fuse rating

15A

Length

63.4" (1610mm)

Width

31.9" (810mm)

Depth (including j-box)

1.33" (34mm)

Weight

33 lbs

Item code

11.2282

11.2284

Price

$1,095

$1,165

AEE Solar, Inc. • www.aeesolar.com • 1-800-777-6609

SOLAR POWER

PV Modules

Mitsubishi Solar As a general manufacturer of electrical machinery and appliances, Mitsubishi Electric Corporation offers a legacy of innovation and achievement that goes all the way back to its founding in 1921. Since 1976, when Japan launched its first commercial satellite, Mitsubishi has participated in approximately 250 related projects around the world. One such project led to the development of a number of photovoltaic power generation systems that have proven to be extremely reliable, even in the harsh conditions of outer space.

Lead-Free Modules Mitsubishi has applied leading-edge technologies from its space-related applications to terrestrial systems to create high-performance photovoltaic power-generation systems for an astonishing range of applications. Mitsubishi Electric successfully produced the first cells in Japan that do not require solder coatings. This was a milestone in the development of environmentally friendly composite materials and manufacturing processes for the silver electrodes used on the surfaces of crystalline silicon photovoltaic cells. Their PV modules are now made using lead-free solder, completely eliminating lead from the manufacturing process. PV-MF Modules

The 170-watt and larger modules are designed for use in high-voltage gridtie applications, but can be used in large industrial and off-grid applications for battery charging if the system includes an appropriate MPPT charge controller such as the OutBack MX-60, Apollo T80 or BlueSky Solar Boost. These modules use 50 square poly-crystalline 156mm cells in series behind tempered glass with anodized aluminum frames, and Multi-Contact locking connector output cables. Positive and negative cables come from junction boxes at opposite ends of the module. The 125-watt modules have Multi-Contact locking connector output cables and are optimized for 12-volt battery charging with 36 cells in series. Made in Japan. UL Listed. 25-year power output warranty. Module Peak power

watts

PV-MF125UE4N

PV-MF170UD4

PV-MF175UD4

PV-MF180UD4

PV-MF185UD4

125

170

175

180

185

Peak power voltage

volts

17.3

23.7

23.9

24.2

24.4

Peak power current

amps

7.23

7.19

7.32

7.45

7.58

Open circuit voltage

volts

21.8

29.9

30.2

30.4

30.6

Short circuit current

amps

7.9

7.83

7.93

8.03

8.13

Max. system voltage

volts

600

amps

Length

58.9" (1495mm)

65.3" (1658mm)

Width

26.5" (674mm)

32.6" (834mm)

1.8" (46mm)

28.9 lbs (13.5 kg)

43 lbs (19.5 kg)

Series fuse rating

Depth (including j-box) Weight Item code Price

11.8825

11.8859

11.8861

11.8863

11.8865

$925

$1,140

$1,172

$1,206

$1,240

Prices and availability subject to change without notice.

SOLAR POWER

PV Modules

Kyocera Kyocera off-grid modules are ideal for charging storage batteries to power remote homes, recreational vehicles, telecommunications systems, and other consumer and commercial applications. Kyocera T-series modules have an industrial-grade junction box that allows the use of nominal 1/2" conduit fittings. They are available as 130-watt, 85-watt, 65-watt and 50-watt modules used for 12-volt battery charging. All Kyocera modules feature extremely sturdy frames, tempered low-reflection glass covers, built-in bypass diodes and a 25-year power output warranty. UL Listed. Made in Japan or Mexico. Kyocera Module

KC50T

KC65T

KC85T

KC130TM

130

Number of cells Peak power

watts

Peak power voltage

volts

17.4

17.6

Peak power current

amps

3.11

3.75

5.02

7.39

Open circuit voltage

volts

21.7

21.9

Short circuit current

amps

3.31

3.99

5.34

8.02

Max. system voltage

volts

600

Nominal voltage

volts

Length

25.2" (639mm)

29.6" (751mm)

39.6" (1007mm)

56.1" (1425mm)

Width

25.7" (652mm)

Depth (including j-box)

2.125" (54mm)

Weight (lbs)

13.2

18.3

26.8

Item code

11.7719

11.7722

11.7725

11.7733

$360

$420

$540

$790

Price

NEW!

Global Solar – CIGS Framed Glass Modules

Global Solar has developed a proprietary process for manufacturing thin-film Copper Indium Gallium diSelenide (CIGS) photovoltaic (PV) modules. CIGS PV cells create more electricity from the same amount of sunlight than other thin-film PV technologies. Thus they deliver higher conversion efficiency. CIGS conversion efficiency is also very stable over time, meaning it has no light-induced degradation. CIGS technology is superior under low light level conditions. The operating voltage of these modules is designed for charging 12- and 24-volt lead-acid batteries. Junction box has wires with Multi-Contact cables. The 6- and 12-watt modules (GSE 6 and GSE 12) have 1-year warranties. The larger modules have 25-year warranties. Module

GSE120

GSE60

GSE 30

GSE 12

GSE 6

Peak power

watts

120

Peak power voltage

volts

37.0

17.5

15.8

Peak power current

amps

3.24

3.5

1.7

0.76

0.38

Open circuit voltage

volts

Short circuit current

amps

4.1

4.5

2.2

0.9

0.45

Length

inches

24.4

17.88

Width

inches

49.5

46.5

16.38

Depth

inches

1.65

1.36

0.83

lbs

37.5

19.8

4.5

2.8

11.2949

11.2951

11.2953

11.2958

11.2963

$850

$460

$260

$130

$75

Weight Item code Price

AEE Solar, Inc. • www.aeesolar.com • 1-800-777-6609

SOLAR POWER

PV Modules

AEE Solar Off-Grid Solar Modules These PV modules are made exclusively for AEE Solar by one of the leading solar module manufacturers in China. AEE Solar modules deliver excellent performance for all off-grid photovoltaic applications, including rural lighting and electrification, remote water pumping, telemetry, communications, and traffic control. AEE Solar PV modules can be used in single module and multiple module installations. Each module provides maximum charging power, even in hot climates. The tempered glass surface is impact-resistant and allows maximum light transmission. A conduit-ready, weather-resistant junction box on the 30-watt and larger modules accommodates all wiring methods including moisture-tight strain-relief connectors and electrical conduit. Anodized aluminum frames add strength and durability to the modules. 25-year, 80% power output guarantee on all modules 30 watts and larger. Module

AE-110ET

AE-85ET

AE-50ET

AE-10ET

Cell type

poly

mono

poly

mono

watts

110

Peak power voltage

volts

17.00

18.29

17.10

17.80

Peak power current

amps

6.47

4.65

2.96

0.57

Open circuit voltage

volts

21.00

21.96

21.78

21.96

Peak power

Short circuit current

amps

7.48

5.11

3.28

0.63

Length

inches

58.35 (1482mm)

47.9 (1217mm)

28.3 (719mm)

14.4 (365mm)

Width

inches

26.6 (676mm)

21.85 (555mm)

11.5 (292mm)

Depth

inches

1.4 (36mm)

1.34 (34mm)

0.99 (25mm)

11.8345

11.8336

11.8325

11.8309

$770

$600

$400

$120

Item code Price

AEE Solar

Lightweight Laminated Modules

Thin-Film Module

Custom made for AEE Solar, these modules are excellent for powering fans and pumps, and are also perfect for tricklecharging batteries. These modules are made by laminating 36 solar cells between layers of EVA plastic with a Tefzel cover and an aluminum back sheet. They have a six-foot cable attached to the front of the module on one end. Made in China. Not UL Listed. 2-year warranty.

16.75" x 10.6" x .03"

Module

AE-10AC

Peak power

watts

Peak power voltage

volts

16.4

Peak power current

amps

0.61

volts

Nominal voltage Item code Price

Prices and availability subject to change without notice.

11.8212 $120

This low-cost, 10-watt glass module is great for keeping a battery charged on any vehicle or boat that is not started for long periods of time. The 10-watt module has an output of approximately 600 mA in full sun. 10 feet of wire is included. Completely weatherproof. Perfect for science projects. Dimensions are 36.25" x 12.25" x 0.75". 3-year warranty. Accessories

Item code

Thin film glass 10-watt solar panel

11.9310

Price $79

SOLAR POWER

PV Modules

AEE Solar Battery Charging Modules The AE series-J photovoltaic modules provide cost-effective photovoltaic power for DC loads with moderate energy requirements. With 36 cells in series, they charge batteries efficiently in virtually any climate. These modules are made with monocrystalline cells laminated behind tempered glass with aluminum frames. The 50-watt and larger modules have an industrial-grade conduit-ready junction box on the back that has knockouts for two standard 1/2" conduit fittings. Typical commercial applications of these modules include remote telemetry, instrumentation systems, security sensors, signals, and land-based navigation aids. The 5- to 20-watt modules have a 10-year power output warranty. The 50-watt and larger modules have a 25-year power output warranty. Made in China.

Module

AE-120J

AE-100J

AE-80J

AE-50J

AE-40J

AE-30J

AE-20J

AE-10J

AE-5J

AE-5/6J

Peak power

watts

120

100

Peak power voltage

volts

17.56

17.82

18.36

17.32

18.00

17.20

17.30

17.00

8.5

Peak power current

amps

6.86

5.53

4.36

2.87

2.20

1.75

1.20

0.58

0.29

0.58

Open circuit voltage

volts

21.56

22.00

21.53

22.00

21.50

21.5

10.8

Short circuit Current

amps

7.56

5.89

5.17

3.22

2.40

2.02

1.34

0.66

0.33

0.66

Length

inches

57.52 (1461mm)

46.65 (1185mm)

47.36 (1202mm)

33.29 (845mm)

24.88 (632mm)

21.34 (542mm)

24.45 (621mm)

13.78 (350mm)

8.2 (209mm)

Width

inches

26.30 (668mm)

26.39 (669mm)

21.10 (536mm)

11.10 (282mm)

Depth

inches

1.33 (33.8mm)

0.63 (16.0mm)

11.8245

11.8243

11.8235

11.8231

11.8228

11.8225

11.8220

11.8210

11.8205

11.8206

$864

$700

$600

$400

$360

$330

$200

$120

$62

Item code Price

Uni-Solar Framed Photovoltaic Modules

Each Uni-Solar framed solar module achieves high performance using Uni-Solarâ&#x20AC;&#x2122;s proprietary Triple Junction spectrum-splitting thin-film amorphous silicon cell design. These rugged modules do not have any glass to break. They are made on stainless steel foil, encapsulated in UV-stabilized polymers and framed with anodized aluminum. A Galvalume steel backing provides stiffness to the module. US-64 are equipped with weather-resistant junction boxes to accept half-inch conduit. The US-64 has a clear anodized frame and the ES-62T has a black anodized frame. Maximum system voltage rating is 600VDC. 20-year warranty. UL Listed.

Module

ES-62T

US-64

Peak power

watts

Peak power voltage

volts

16.5

Peak power current

amps

4.1

3.88

Open circuit voltage

volts

23.8

Short circuit current

amps

5.1

4.8

volts

Nominal voltage Series fuse rating Weight

pounds

20.2

Length

inches

49.5

53.78

Width

inches

31.25

29.18

11.3105

11.3110

$494

$508

Item code Price

AEE Solar, Inc. â&#x20AC;˘ www.aeesolar.com â&#x20AC;˘ 1-800-777-6609

SOLAR POWER

Portable PV Modules

Global Solar P3 Folding Solar Modules The Global Solar P3 is a solar-energized power generator for mobile power needs. Incorporating solid-state, thin-film, PowerFLEX solar technology, the P3 provides an excellent choice for situations that require lightweight, durable, silent power. • Portable and lightweight • Available from 15 to 48 watts • Tough rip-stop nylon backing • 12- and 24-VDC-rated products • Weatherproof and UV-resistant • Anti-reflection coating • Velcro pouch for accessories • SAE 2-prong water-resistant plug • Some power under overcast skies • Available in black, desert or woodland camo Use the P3 to recharge batteries, power communication equipment and mobile electronics, or increase battery run time. It provides silent energy independence to the user. The P3 Portable Power Pack is used worldwide to provide users an alternate power generator for charging lead-acid, nickel cadmium (NiCd), nickel-metal-hydride (NiMH) and lithium ion rechargeable batteries. The P3 will enable extended missions, provide energy security, restore power silently and can provide power for remote, portable surveillance equipment. Twice the power-to-weight ratio of alternative solar genModule P3-15 watt P3-30 watt P3-48 watt P3-48 watt P3-55 watt erators, the P3 is ideal for situations requiring power Peak power watts 15 30 48 48 55 renewal to batteries and Nominal voltage volts 12 12 12 24 16 mobile electronics. The P3 Peak power voltage volts 18.8 18.8 18.8 37.8 20 Portable Power Pack folds for easy transport and storage. Peak power current amps 0.78 1.5 2.5 1.2 2.8 P3 Power Packs are available Open circuit voltage volts 36 36 28 55 30 with black, desert or woodland Short circuit current amps 1.0 2.2 3.9 1.8 3.7 camouflage coloring. Cables Dimensions (opened) inches 28 x 21 x 0.1 44 x 21 x 0.1 52 x 29 x 0.1 55 x 32 x 0.1 and accessories are available on the next page. Dimensions (folded) inches 10.5 x 8.5 x .75 10.5 x 8.5 x 1.2 14.5 x 8.5 x 1.4 11 x 9 x 1.3 1-year warranty. Weight

1.6

2.4

Item code – desert color

11.2917

11.2911

11.2907

11.2909

11.2903

Item code – woodland color

11.2919

11.2913

11.2908

11.2910

11.2904

Item code – black

11.2916

11.2912

11.2906

11.2920

11.2902

$319

$539

$859

$959

Price

Prices and availability subject to change without notice.

lbs

3.9

3.7

SOLAR POWER

Portable PV Modules

SUNLINQ Folding Solar Modules

Global Solar’s SUNLINQ with PowerFLEX technology is a flexible, foldable and durable solar product that produces enough power to charge just about anything that is capable of being charged through a standard cigarette lighter adapter and has a power draw of less than the Sunlinq module being used. SUNLINQ is available in 6.5-watt, 12-watt and 25-watt foldable solar panels. These modules are great for hand-held devices like iPods, cell phones, PDAs and flashlights, but they are not suitable for charging notebook computers which require 50 to 150 watts. The panels are made with PowerFLEX technology. Lightweight, flexible, weatherproof and durable CIGS (copper indium gallium diselenide) solar cells provide higher efficiency than other flexible solar cell technologies, including amorphous silicon. Each SUNLINQ comes with the five-piece accessory kit to make it easy to charge batteries and portable power packs, or run DC electronic devices. SP6.5 and SP12 have built-in charge controllers limiting output to 14.8 volts. Use the 7-amp charge controller below when using the SP25 to charge sealed lead acid batteries or to connect it directly to devices designed to run on 12-volt batteries. The SP25 can be connected directly to a Xantrex Powerpack without a charge controller. 1-year warranty. Module

SP25

SP12

SP6.5

Peak Power

Watts

6.5

Nominal Voltage

Volts

Maximum Voltage

Volts

15.6

Peak Power Current

Amps

1.5

0.80

0.43

Typical Power

Watts

5.5

Dimensions (opened) Inches Dimensions (folded) Weight

41.25 x 21.50 x 0.03

29.5 x 18 x 0.03

29.5 x 9 x 0.03

Inches

11 x 8.25 x 0.7

9 x 5 x 0.7

Lbs.

1.8

0.9

0.45

Item Code

11.2930

11.2932

11.2936

Price

$399.00

$199.00

$99.00

Accessories for Folding Modules

Both P3 and SUNLINQ folding modules have output power cables with SAE 2-conductor trailer plugs. This 5-piece accessory cable set contains adaptors for male and female cigarette lighter plugs, battery clips, an 8-foot extension cable and 2.5mm coaxial barrel plug. These accessories facilitate auto battery charging, using modules to power cigarette lighter adapters (CLA) for cell phones, iPods, radios and CD players. SUNLINQ modules have a regulated output and can be directly connected to CLA from portable devices designed to plug into auto cigarette lighter outlets. P3 modules are unregulated and require a charge controller to safely operate without a battery. The charge controller below can be used between the P3 modules and power supplies designed to run on 12-volt battery power, even if a battery is not connected. 1-year warranty. The 2.5mm barrel plug allows these modules to plug into Xantrex Powerpacks for charging. See page 176 for Xantrex Powerpacks. The PowerBank battery pack can be used to charge small electronics with a variety of voltages. The large assortment of connector plugs and cables available with the PowerBank makes it an easy way to charge your small electronics while on the go. It has an internal lithium-ion battery. This battery pack was intended to work with the 6.5W and 12W SUNLINQ only.

Accessories

Item code

Price

5-piece cable set

11.2921

$20

7-amp charge controller

11.2923

$40

2.5mm barrell plug adapter

11.2925

Powerbank battery pack

11.2933

$60

i-Pod accessory cable

11.2922

$16

AEE Solar, Inc. • www.aeesolar.com • 1-800-777-6609

SOLAR POWER

Portable PV Modules

PowerFilm Ultra Flexible Plastic Solar Modules

Roll-Up Modules

These new PowerFilm super-lightweight rollable marine-grade modules are flexible enough to roll around a 3" diameter tube for storage. Wraparound straps keep the modules rolled up, and a 15-foot cord makes it easy to connect to any of the accessories. Great for backpacking, camping and trekking.

PowerFilm model

R15-1200 R15-600

R15-300

Peak power

watts

4.5

Peak power voltage

volts

15.4

Peak power Current

amps

1.2

0.6

0.3

Nominal voltage

volts

Length

inches

Width

inches

11.5

lbs

1.9

0.5

11.5105

11.5103

11.5101

$375

$198

$102

Weight Item code Price

Roll-Up Module Accessories

The items listed below connect to the output cord of the Roll-up Modules. The RA-6 daisy chain accessory allows parallel connection of a second module. PowerFilm accessories

Item code

Price

RA-1 Male cigarette lighter adapter

11.5121

$8.50

RA-2 Female cigarette lighter adapter

11.5122

$8.50

RA-4 Standard charger pack

11.5124

$45.00

RA-5 Deluxe universal charger pack

11.5125

$120.00

RA-6 Daisy chain adapter

11.5126

$8.50

RA-7 15 Foot extension cord

11.5127

$10.50

RA-8 Extension cord w/ battery clips

11.5128

$14.50

RA-9 PowerFilm charge controller

11.5129

$32.00

Prices and availability subject to change without notice.

PowerFilm products are paper thin, offer unsurpassed flexibility, are durable, and have a significant weight advantage over heavier metal-based and glass-based solar modules. Technology

PowerFilm uses paperthin plastic film to generate power again and again. PowerFilm integrated solar modules have a durable polymer substrate just 2 mils (0.05mm) or less thick and are monolithically integrated. The semiconductor absorber layer is made of environmentally friendly amorphous silicon PowerFilm is developed and manufactured by ITF Electronics.

Wireless Electronics Series Modules in the PowerFilm Wireless Electronics Series offer a new opportunity to solve the old problem of limited power for wireless electronics for portable and remote applications. PowerFilm Wireless Electronics modules are lightweight, extremely thin, and durable. Their ultra-thin profile enables them to be easily integrated with devices for solar recharging or direct powering. Modules have been specifically developed to recharge AA, AAA, and 6- and 12-volt batteries. These modules do not have a UV-stabilized surface. For connection, just solder or crimp to the copper tape.

RC Aircraft Series The PowerFilm RC Aircraft Series modules are designed to be easily integrated with remote control aircraft. These PowerFilm modules have very lightweight wires that can be soldered on the back of the module via the extended copper tape. They have an extra edge seal for protection from fuel contamination and weather. Modules are available with a strong pressure sensitive adhesive for simple bonding. These modules do not have a UV-stabilized surface. For connection, solder to the copper tape.

WeatherPro Series The PowerFilm WeatherPro Series is a good choice for permanent outdoor applications that are directly exposed to the elements. The especially rugged construction of these PowerFilm modules includes a UV-stabilized surface, extra edge seal for weather protection, and tin-coated copper leads that extend from the module. Coating the leads with an RTV silicon compound can provide a tightly sealed package.

SOLAR POWER

Portable PV Modules

PowerFilm Small, Ultra-Flexible Modules The PowerFilm product line offers a wide range of products to fit the diverse applications and environments for wireless electronics, RC aircraft, and permanent outdoor applications. The line ranges from small 3-volt modules for wireless electronics to modules 20 watts and larger. PowerFilm can be easily integrated with devices. Its thin profile and flexibility makes PowerFilm a top choice of product designers and engineers.

Specifications and Prices PowerFilm product

Operating voltage

Operating current

Open circuit Short circuit voltage current

Total size (inches)

Total thickness

Weight

Item code

Price

PowerFilm Wireless Electronics Series SP3-37

22 mA

4.1 V

30 mA

2.5 x 1.5

0.2mm (8 mil)

0.7g (0.03 oz)

11.5011

$3.95

TX3-25

25 mA

4.1 V

40 mA

4.5 x 1.0

0.2mm (8 mil)

0.8g (0.03 oz)

11.5013

$2.95

MP3-37

50 mA

4 .1 V

60 mA

4.5 x 1.5

0.2mm (8 mil)

1.2g (0.04 oz)

11.5015

$5.95

MPT3.6-75

3.6 V

50 mA

4.8 V

65 mA

2.9 x 3.0

0.2mm (8 mil)

1.6g (0.06 oz)

11.5017

$8.95

MPT3.6-150

3.6 V

100 mA

4.8 V

130 mA

2.9 x 5.9

0.2mm (8 mil)

3.1g (0.1 oz)

11.5019

$17.95

SP4.2-37

4.2 V

22 mA

5.9 V

30 mA

3.3 x 1.5

0.2mm (8 mil)

0.8g (0.03 oz)

11.5021

$5.95

0.2mm (8 mil)

1.9g (0.07 oz)

11.5023

$11.95

MPT4.8-75

4.8 V

50 mA

6.4 V

65 mA

3.7 x 3.0

MPT4.8-150

4.8 V

100 mA

6.4 V

130 mA

3.7 x 5.9

0.2mm (8 mil)

3.9g (0.1 oz)

11.5025

$22.95

MPT6-75

50 mA

8.0 V

65 mA

4.5 x 3.0

0.2mm (8 mil)

2.3g (0.08 oz)

11.5027

$13.95

MPT6-150

100 mA

8.0 V

130 mA

4.5 x 5.9

0.2mm (8 mil)

4.6g (0.1 oz)

11.5029

$27.95

MP7.2-75

7.2 V

100 mA

10.5 V

125 mA

10.0 x 3.0

0.6mm (24 mil)

12.9g (0.5 oz)

11.5031

$24.95

MP7.2-150

7.2 V

200 mA

10.5 V

150 mA

10.0 x 5.9

0.6mm (24 mil)

25.9g (0.9 oz)

11.5033

$39.95

MPT15-75

15.4 V

50 mA

19 V

60 mA

10.0 x 3.0

0.6mm (24 mil)

13.0g (0.5 oz)

11.5035

$26.95

MPT15-150

15.4 V

100 mA

19 V

120 mA

10.0 x 5.9

0.6mm (24 mil)

26.0g (0.9 oz)

11.5037

$44.95

0.2mm (8 mil)

3.5g (0.1 oz)

11.5051

$16.95

0.2mm (8 mil)

4.4g (0.2 oz)

11.5053

$19.50

0.2mm (8 mil)

5.9g (0.2 oz)

11.5055

$29.95

0.2mm (8 mil)

7.6g (0.3 oz)

11.5057

$32.95

PowerFilm RC Aircraft Series RC7.2-37 RC7.2-37 PSA RC7.2-75 RC7.2-75 PSA

7.2 V 7.2 V 7.2 V 7.2 V

50 mA 50 mA 100 mA 100 mA

10.5 V 10.5 V 10.5 V 10.5 V

60 mA 60 mA 125 mA 125 mA

10.6 x 2.2 10.6 x 2.2 10.6 x 3.5 10.6 x 3.5

PowerFilm WeatherPro Series P7.2-75

7.2 V

100 mA

10.5 V

125 mA

10.6 x 3.9

1.1mm (44 mil)

31.3g (1.1 oz)

11.5071

$39.95

P7.2-150

7.2 V

200 mA

10.5 V

250 mA

10.6 x 6.9

1.1mm (44 mil)

54.9g (1.9 oz)

11.5073

$59.95

PT15-75

15.4 V

50 mA

19 V

60 mA

10.6 x 3.9

1.1mm (44 mil)

31.8g (1.1 oz)

11.5075

$39.95

PT15-150

15.4 V

100 mA

19 V

120 mA

10.6 x 6.9

1.1mm (44 mil)

56.4g (2.0 oz)

11.5077

$59.95

PT15-300

15.4 V

200 mA

19 V

250 mA

10.6 x 12.8

1.1mm (44 mil)

94.5g ( 3.3 oz)

11.5079

$99.95

AEE Solar, Inc. • www.aeesolar.com • 1-800-777-6609

MOUNTING STRUCTURES

Roof Mounts

UniRac SolarMount

UniRac’s SolarMount is a fast, easy, safe way to install a PV array in virtually any roof or ground installation. Bottom mounting clips and tilt legs supplement traditional top mounting clamps. As a result, the system accommodates the widest variety of installations and assembly preferences – on the roof and on the ground. Any framed module sold in North America can be mounted using SolarMount. Lower-cost SolarMount Light Rail employs 38 percent less aluminum than SolarMount Standard Rail, yet it’s more than strong enough for flush applications. Use the same top mounting clamps S-5! Light Rail Standard Rail and footing components that make SolarMount Standard Rail so easy to install. Once you’ve selected the PV modules and planned your installation layout, you’re ready to choose SolarMount components. The chart on the following page shows what components to use if you are bottom-mounting the modules. The chart on page 30 shows what parts to use if you are top-mounting the modules. If you need tilt legs for the mounts, see the explanation on pages 36-37. Rail and parts to complete your mounting system can be found on pages 31 to 34. When sizing is complete, rails, splices, and L-feet may be ordered in two ways: In kits or in bulk. 2- and 4-rail kits on page 31 contain just the right quantities of each component for a given installation. The 8-piece bulk rail bundles on page 32 require 4 bottom-mounting clips (page 33) for every module to be mounted, and the addition of L-feet and splices when necessary.

UniRac SolarMount rails can be mounted vertically or horizontally.

Choose a Top-Mounting or Bottom-Mounting System

On pitched roofs, mount rails either parallel or perpendicular to the rafters Assembly sequence is a common determining factor. Select top-mounting clamps if you prefer to install modules last – after you’ve attached rails to installed footings. This sequence is especially convenient with modules that have Multi-Connect cables. Select bottom mounting clips if you plan to attach modules to rails prior to final installation. This sequence is well suited for modules that must be pre-wired. Bottom-mounting clips use space more efficiently because they do not require the 1" space between modules needed by top clamps. The use of top-mounting clamps is generally easier when flush-mounting to a roof. Always use top-mounting clamps when flush mounting to standoffs. If using bottom-mounting clamps with L-feet, follow the installation manual carefully to make sure footing slots are accessible during final installation. In roof mounts, when using top-mounting clamps, no extra roof bracing is needed since rails or mounting feet can be adjusted to match rafter spacing. With bottom-mounting clamps, spacing between the rails depends on spacing between the mounting holes of your particular PV module, and it is unlikely that they will match rafter spacing. In that case, place a stringer over the roof or mounting blocks beneath it. Never attach footings to the sheathing alone – such an arrangement will not meet code and will leave the installation and roof vulnerable to severe damage from wind.

Prices and availability subject to change without notice.

MOUNTING STRUCTURES

Roof Mounts

UniRac Bottom Mounting Sizing – Rail set lengths This chart lists the length of the rails required for many common modules. If you need rail sizing for a module not listed below, please contact us.

Bottom mounting clip

Module Brand and Model AE-50J AEE Solar

BP Solar

Evergreen

GE Energy

Kyocera

Mitsubishi

Sharp Solar

SolarWorld

Suntech

Rail length (inches) by number of modules per row 2

106

132

156

180

192

216

240

264

AE-80J, AE-85J , AE-85ET

106

132

156

180

192

216

240

252

AE-100J , AE100ET

106

132

156

192

216

240

264

288

312

BP380, BP485

106

132

156

180

192

216

240

264

BP3125

106

144

168

192

216

240

276

300

324

BP3160, BP4160, BP4170

132

156

192

226

252

288

312

348

384 312

EC110, EC115, EC120

106

132

156

180

216

240

264

288

ES170, ES180, ES190, ES200

120

156

204

226

276

312

360

384

420

GE65, GE70

106

132

156

168

192

216

240

252 312

GE50, GE100, GE110

106

132

156

192

216

240

264

288

GE165

120

156

192

240

276

312

348

384

432

KC80, KC130

106

132

156

180

216

240

264

288

KC175GT, KC187GT

120

156

204

240

276

312

360

396

432

KC200GT

120

156

204

240

276

324

360

396

MF120UE4N, 125UE4N, 130UE4N

120

144

168

204

240

252

276

MF165EB4, 175EB4

132

168

192

226

252

288

MF175UD4, 180UD4, 185UD4

106

144

168

216

240

276

300

NE-80U1

106

132

156

168

192

312

300

324

348

384

336

384

408

216

240

252

288

324

ND-L3EJE (123 watt)

106

132

168

192

216

240

264

ND-167U1, ND-167U3

120

168

204

240

288

324

360

396

NE-165U1, NE-170U1

106

132

168

204

240

264

300

336

360

396

SW80, 85 (Shell SQ80, 85)

106

132

156

168

192

216

240

252

SW 165/175 mono

106

132

168

204

226

264

300

324

360

396

STP085S

120

132

156

180

204

216

240

264

STP110-12Tb,, 115, 120, 130

120

144

168

192

216

252

276

300

324

STP110-24Ab, STP175-24Ab1

132

168

192

226

264

288

324

360

384

AEE Solar, Inc. • www.aeesolar.com • 1-800-777-6609

MOUNTING STRUCTURES

UniRac

Roof Mounts

Top Mounting Sizing â&#x20AC;&#x201C; Clamp sizes & rail set lengths

Use this chart to determine the size of top mounting clamps for your modules and the length of the rails required for your array. When sizing is complete, rails, clamps, splices, and L-feet may be ordered in kits that contain just the right quantities for a given installation or in bulk packaging (Pro-Paks). See pages 31 to 34 for pricing. All UniRac components have a 10-year product warranty and a 5-year finish warranty. Module brand and model

BP Solar

Evergreen GE Energy Kyocera

Mitsubishi Sanyo

Sharp Solar

SolarWorld

SunPower

Suntech

Clamp size

Rail length in inches, by number of modules per row 2

BP380, BP485

120

144

156

180

192

216

240

252

BP3125

120

144

168

204

226

252

288

312

336

BP3150, 3160, 4160, 4170, 4175,

106

132

168

204

240

264

300

324

360

396

EC110, EC115, EC120

120

144

168

192

216

252

276

300

324

ES170, ES180, ES190, ES200

120

156

204

240

276

312

360

396

GE65, GE72 , GE85

120

144

156

180

204

226

252

264

GE50, GE100, GE110

120

144

168

192

226

252

276

300

336

GE165

132

168

204

240

288

324

360

396

KC50, KC65, KC85, KC130

120

144

168

192

216

252

276

300

324

KC167G, KC187G, KC200

132

168

204

252

288

324

372

408

MF120EC3

120

144

168

192

216

240

276

300

324

MF165EB4, 170EB4

106

132

168

204

240

264

300

336

360

396

MF175UD4, 180UD4, 185UD4

106

144

180

216

240

276

312

348

384

420

HIT-190, 200, 205, 210

120

156

192

226

264

300

336

372

408

NE-80U1

120

144

156

180

204

226

252

276

300

336

372

408

ND-L3EJE (123 watt)

120

144

168

192

226

252

276

ND-167U1

132

168

216

252

288

336

372

408

NE-175U1, NE-170U1

106

144

180

204

240

276

312

348

ND-200U1, ND-208U1, ND208U1F

132

168

216

252

288

336

372

408

SQ80, SQ85

120

144

156

180

204

226

252

264

SW165, SW175 mono/P

106

144

168

204

240

276

300

336

372

408

SW165/175 mono

106

144

168

204

240

276

300

336

372

408

SPR90, 95

120

144

156

180

204

226

252

264

SPR200, 210. 215. 220

106

132

168

204

240

264

300

336

360

396

STP085S

120

144

168

192

204

226

252

276

STP110-12Tb,, 115, 120, 130

120

144

168

204

226

252

288

312

336

STP110-24Ab, STP175-24Ab1

106

144

168

204

240

276

300

336

372

396

UniRac SolarMount Standard Rail and Light Rail Kits (tables on next page) Each kit mounts a single row of modules and consists of rails plus L-feet and hardware to attach feet to rails. Splice bars are also included in four-rail kits. To determine row lengths required for your installation, see the sizing chart on this page for arrays with top mounting clamps, or above on page 29 for arrays with bottom mounting clips. Rails, L-feet, and splices are clear-anodized. Easy handling Light Rail saves aluminum and expense without compromising structural integrity. Install an array flush to a roof or other mounting surface with footings up to 48 inches apart. Mount rails parallel or perpendicular to rafters. Where foot spacing must exceed 48 inches, Standard Rail provides the extra strength needed. Install an array flush to a roof or other mounting surface in high profile (rails parallel to rafters) or low profile. With both Light and Standard Rail, there are accessories to handle special circumstances, such as Spanish tile or an uneven roof. Prices and availability subject to change without notice.

MOUNTING STRUCTURES

Roof Mounts

Two-rail UniRac SolarMount kits – L-feet included Standard Rail Rail Length

UniRac Ship wt. part # # of L-ft (lbs)

Light Rail

Item code

Price

UniRac part #

# of L-ft

Ship wt. (lbs) Item code

Price

300201

14.1020

$105

303201

14.3101

$83

300202

14.1024

$121

303202

14.3103

$94

300203

14.1028

$138

303203

14.3105

$105

300204

14.1032

$154

303204

14.3107

$116

300205

14.1036

$170

303205

14.3109

$127

106

300206

14.1040

$186

303206

14.3111

$138

120

300207

14.1044

$207

303207

14.3113

$149

132

300208

14.1048

$223

303208

14.3115

$160

144

300209

14.1052

$239

303209

14.3117

$171

156

300210

14.1056

$255

303210

14.3119

$182

168

300211

14.1060

$271

303211

14.3121

$193

180

300212

14.1064

$293

303212

14.3123

$204

192

300213

14.1068

$309

303213

14.3225

$215

204

300214

14.1072

$325

303214

14.3127

$226

216

300215

14.1076

$341

303215

14.3129

$237

2-rail kits in lengths up to 216 inches Each kit contains two rail segments equal to the row length, L-feet, and hardware to join L-feet to rails. Rail kits 106 inches and shorter ship by UPS. Longer rail sets ship by truck freight. To make up long rail kits that are UPS shippable, use two rail kits of 106 inches or less plus a splice on page 34. See tables on pages 29 and 30 to determine the rail length required for modules being mounted.

Four-rail UniRac SolarMount kits – L-feet included Standard Rail Rail Segment Length length

UniRac part #

# of L-ft

Ship wt (lbs)

Light Rail Item code

Price

UniRac part #

# of L-ft

Ship wt (lbs) Item code Price

226

106/120

300224

14.1000 $373

303216

14.3131

$273

240

120/120

300225

14.1001 $389

303217

14.3133

$284

252

132/120

300226

14.1002 $405

303218

14.3135

$295

264

132/132

300227

14.1003

$416

303219

14.3137

$306

276

144/132

300228

14.1004 $432

303220

14.3139

$317

288

144/144

300229

14.1005 $448

303221

14.3141

$328

300

156/144

300230

14.1006 $469

303222

14.3143

$339

312

156/156

300231

14.1007 $485

303223

14.3145

$350

324

168/156

300232

14.1008 $501

303224

14.3147

$361

336

168/168

300233

14.1009

$517

303225

14.3149

$372

348

180/168

300234

14.1010 $533

303226

14.3151

$383

360

180/180

300235

14.1011 $544

303227

14.3153

$394

372

192/180

300236

14.1012 $560

303228

14.3155

$405

384

192/192

300237

14.1013

$576

303229

14.3157

$416

396

204/192

300238

14.1014 $592

303230

14.3159

$427

408

204/ 204

300239

14.1015 $608

303231

14.3161

$438

420

216/ 204

300240

14.1016 $630

303232

14.3163

$449

432

216/ 216

300241

14.1017 $640

303233

14.3165

$460

4-rail kits for long rows Each kit contains four rail segments, two splices, L-feet, and hardware to join L-feet to rails. Rail segments and splices assemble into two spliced rails equal to the row length. These kits ship via truck freight only.

AEE Solar, Inc. • www.aeesolar.com • 1-800-777-6609

MOUNTING STRUCTURES

Roof Mounts

UniRac Bulk Rail Bundles Use UniRac Pro-Pak components for large installations or when regularly using SolarMount Standard Rail or SolarMount Light Rail on multiple installations. Bulk bundles of Standard Rail consist of 8 rails and do not include L-feet or hardware. Bulk bundles of Light Rail consist of 10 rails. They do not include L-feet or hardware. See the sizing charts (pages 29-30) to determine rail length appropriate for your installation. If desired rail length exceeds 240 inches (216 inches for Light Rail), order a splice (page 34) and two segments. Spliced segments should be equal or as close to equal as possible.

PRO-PAK rail bundles Standard Rail â&#x20AC;&#x201C; 8 rails

Light Rail â&#x20AC;&#x201C; 10 rails Ship wt lbs

Item code

Price

303101

14.3167

$199

$288

303102

14.3169

$239

14.0812

$331

303103

14.3171

$279

14.0813

$374

303104

14.3173

$319

300105

14.0814

$417

303105

14.3175

$359

106

300106

14.0815

$460

303106

14.3177

$399

UniRac L-feet

120

300107

14.0820

$508

303107

14.3179

$439

PRO-PAK: Each L-foot includes a stainless steel bolt and flange nut to attach the foot to a SolarMount rail. Lag bolts are not included. The rail set pricing chart (page 31) shows the appropriate number of L-feet needed per pair of rails.

132

300108

14.0821

$556

303108

14.3181

$479

144

300109

14.0822

$604

303109

14.3183

$519

156

300110

102

14.0823

$652

303110

14.3185

$559

168

300111

109

14.0824

$700

303111

14.3187

$599

180

300112

116

14.0825

$749

303112

14.3189

$639

192

300113

123

14.0826

$797

303113

14.3191

$679

204

300114

130

14.0827

$845

303114

14.3193

$719

216

300115

137

14.0828

$893

303115

104

14.3195

$759

Price

228

300116

144

14.0831

$930

240

300117

152

14.0829

$979

UniRac part #

Description

Wt. (lbs)

Item code

310067

20 ea. L-feet

14.0891

$81.00

310068

1 ea. L-foot

0.5

14.0884

$4.70

Rail Length

UniRac part #

Ship wt lbs

Item code

Price

300101

14.0810

$246

300102

14.0811

300103

300104

UniRac part #

UniRac Splice Bars and Plates

Splice bars are used to join together lengths of SolarMount Standard Rail, SolarMount Light Rail, or SunFrame. Splice plates are also structural and may be used only with SolarMount Standard Rail. Neither type creates a joint that is as strong as the rail itself. A rail should always be supported by more than one footing on both sides of the splice. Expansion joints allow for thermal expansion and may be necessary when rails exceed 30 feet. Only splice bars may be used for thermal expansion joint. To create an expansion joint, slide the splice bar into the footing slots of both rail lengths. Leave a half inch between the segments. Secure the splice bar with two screws on one side only. Footings (such as L-feet or standoffs) should be secured normally on both sides of the splice. No PV module should straddle the expansion joint. Splices for Standard Rail with hardware

Splices for Light Rail with Hardware

310216

20 ea splice plates

14.0888

$181

310204

20 ea splice bars

14.0889

$107

310232

20 ea splice bars

14.3203

$77

310214

1 ea splice plates

14.1261

$10

310202

1 ea splice bars

14.1262

310231

1 ea splice bars

14.3201

Prices and availability subject to change without notice.

MOUNTING STRUCTURES

Roof Mounts

UniRac Top Mounting Clamp Sets

UniRac Pro-Pak Top Clamps

See sizing chart on page 30 to determine clamp size letter. Call for modules not found on chart. Includes all clamps and hardware to attach the indicated number of PV modules to one pair of rails. Replace the “x” in the item code with a letter (A-K) to order the correct clamp set.

See sizing chart page 30 to determine clamp size letter. End clamps: Order 4 for each row of modules you plan to mount. Mid clamps: For each row, take one less than the number of modules in the row and multiply that figure by 2 to determine the number of clamps needed.

Top mounting clamp sets, sizes A - F, J & K ship Clear Anodized Dark Bronze wt. (lbs) Item code Price Item code Price

# of modules

UniRac End clamps with stainless steel Wt. part # t-bolts and flange nuts lbs

Item code

Price

320012 20 ea. A clamps

14.0840

$41.75

320001 1 ea. A clamp

14.0850

$2.50

14.0841

$41.75

14.1080-x

$20.25

14.1081-x

$26.75

320013 20 ea. B clamps

14.1084-x

$24.00

14.1082-x

$31.75

320002 1 ea. B clamp

14.0851

$2.50

14.1088-x

$27.75

14.1083-x

$36.75

320014 20 ea. C clamps

14.0842

$41.75

14.1092-x

$31.50

14.1085-x

$42.00

320003 1 ea. C clamp

14.0852

$2.50

14.1096-x

$35.25

14.1086-x

$47.00

320081 20 ea. C clamps; dark bronze

14.0861

$57.75

14.1100-x

$39.00

14.1087-x

$52.00

320117 1 ea. C clamp, dark bronze

14.0862

$3.25

320015 20 ea. D clamps

14.0843

$41.75

320004 1 ea. D clamp

14.0853

$2.50

320185 20 ea. D clamps dark bronze

14.0863

$57.75

14.1104-x

$42.75

14.1089-x

$57.25

14.1105-x

$46.50

14.1090-x

$62.25

14.1106-x

$50.25

14.1091-x

$67.25

14.1101-x

$54.00

14.1093-x

$72.50

14.1102-x

$57.75

14.1094-x

$77.50

Top mounting clamp sets for lipped frame modules Dark Bronze - G (Sharp)

320173 1 ea. D clamp dark bronze

14.0864

$3.25

320016 20 ea. E clamps

14.0844

$41.75

320005 1 ea. E clamp

14.0854

$2.50

320082 20 ea. E clamps; dark bronze

14.0848

$57.75

# of modules

Ship wt. (lbs)

Item code

14.1135

$26.75

14.1146

$19.75

14.1136

$31.00

14.1147

$22.25

14.1137

$35.25

14.1148

$25.00

14.1138

$39.50

14.1149

$27.75

14.1139

$43.75

14.1150

$30.50

14.1140

$48.00

14.1151

$33.00

14.1141

$52.25

14.1152

$35.75

320220 1 ea. K clamp 1 14.0839 $2.50 Mid clamps with stainless steel T-bolts and flange nuts

14.1142

$56.50

14.1153

$38.50

320020

14.0867

$41.75

320008 1 ea. A-B-C mid clamp

14.0866

$2.50

320084 20 ea. A-B-C mid clamps, bronze

14.0865

$57.75

320119

Price

Dark Bronze - H (Sanyo) Item code

Price

14.1143

$61.00

14.1154

$41.00

14.1144

$65.25

14.1155

$43.75

14.1145

$69.50

14.1156

$46.50

UniRac Bottom Mount Clips

Order 4 clips for each module in your array. Clips are packed with stainless steel bolts and flange nuts. For use with all modules with mounting holes on the backs of their frames. UniRac Bottom mount clips w/ stain- Wt. part # less steel T-bolts & flange nuts (lbs)

Item code

Price

320118 1 ea. E clamp, dark bronze

14.0858

$3.25

320017 20 ea. F clamps

14.0845

$41.75

320006 1 ea. F clamp

14.0855

$2.50

320123 20 ea. F clamps dark bronze

14.0846

$57.75

320124 1 ea. F clamp dark bronze

14.0856

$3.25

320083 20 ea. G clamps dark bronze

14.0847

$57.75

320007 1 ea. G clamps dark bronze

14.0857

$3.25

320221 20 ea. K clamps

14.0860

$41.75

20 ea. A-B-C mid clamps

14.0876

$3.25

320021 20 ea. D-E-F-J-K mid clamps

14.0869

$41.75

320009 1 ea. D-E-F-J-K mid clamp

14.0868

$2.50

320085 20 ea. D-E-F-J-K mid clamps brnz

14.0878

$57.75

320120 1 ea. D-E-F-J-K mid clamp dk brnz

14.0870

$3.25

320087 20 ea. G mid clamps, dark bronze

14.0871

$47.00

1 ea. A-B-C mid clamp, dk bronze

320122 1 ea. G clamp, dark bronze 1 14.0872 $3.25 H clamps used as mid & end clamps – includes hex bolts

321002

20 ea. clips

14.0875

$25.50

321218

4 ea. clips

14.0879

$7.00

320086

20 ea. H clamps, dark bronze

14.0873

$38.50

321001

1 ea. clip

14.0877

$1.50

320121

1 ea. H clamp, dark bronze

14.0874

$2.25

AEE Solar, Inc. • www.aeesolar.com • 1-800-777-6609

MOUNTING STRUCTURES

Roof Mounts

UniRac Splices, Standoffs, L-feet, Flashings and Accessories Bulk components are ideal for large installations and for contractors installing many roof mount systems. Standoffs, L-feet and splices in bulk save money. Flashings, shims, hanger bolts and cable ties help create a clean, professional-looking installation. Bulk packs will be drop-shipped from the manufacturer. Please allow 3 to 4 weeks for delivery. Single piece Wt. lbs

Description

UniRac part #

Item code

Bulk pack Price

Wt. lbs

Flat-top 2-piece, clear-anodized, aluminum standoffs (1-1/8" OD shaft, s/s hardware, 2 lag bolts

UniRac part #

Item code

Price

Bulk 12-piece pack

1 ea. 3 in. aluminum 2-piece standoffs, clear-anodized

310503

14.0788

$14.00

310553

14.0789

$146.00

1 ea. 4 in. aluminum 2-piece standoffs, clear-anodized

310504

14.0790

$15.00

310554

14.0791

$157.00

1 ea. 6 in. aluminum 2-piece standoffs, clear-anodized

310506

14.0792

$17.00

310556

14.0793

$180.00

1 ea. 7 in. aluminum 2-piece standoffs, clear-anodized

310507

14.0794

$18.00

310557

14.0795

$192.00

Flat-top 2-piece, bronze-anodized, aluminum standoffs (1-1/8" OD shaft, s/s hardware, 2 lag bolts

Bulk 12-piece pack

1 ea. 3 in. aluminum 2-piece standoffs, bronze-anodized

310603

14.0796

$14.00

310653

14.0797

$146.00

1 ea. 4 in. aluminum 2-piece standoffs, bronze-anodized

310604

14.0798

$15.00

310654

14.0799

$157.00

1 ea. 6 in. aluminum 2-piece standoffs, bronze-anodized

310606

14.0800

$17.00

310656

14.0801

$180.00

1 ea. 7 in. aluminum 2-piece standoffs, bronze-anodized

310607

14.0802

$18.00

310657

14.0803

$192.00

Flat-top one piece steel standoffs (1-5/8"O.D. shaft, zinc plated, with s/s hardware, 2 lag bolts)

Bulk 12-piece pack

1 ea. 3 in. flat-top steel standoffs

1.5

310009

14.1220

$18.00

310051

14.0661

$192.00

1 ea. 4 in. flat-top steel standoffs

1.5

310010

14.1224

$18.75

310052

14.0662

$199.00

1 ea. 6 in. flat-top steel standoffs

310011

14.1228

$19.25

310053

14.0664 $205.00

1 ea. 7 in. flat-top steel standoffs

310012

14.1232

$19.75

310054

14.1233

Raised-flange steel standoffs (1-5/8" O.D. shaft, zinc plated, with 2 lag bolts)

$211.00

Bulk 12-piece pack

1 ea. 3 in. raised-flange steel standoffs

1.5

310017

14.1236

$19.25

310047

14.1237

$205.00

1 ea. 4 in raised-flange steel standoffs

1.5

310018

14.1240

$19.75

310048

14.1241

$211.00

1 ea. 6 in raised-flange steel standoffs

310019

14.1244

$20.25

310049

14.1245

$218.00

1 ea. 7 in raised-flange steel standoffs

310020

14.1248

$20.75

310050

14.1249

$224.00

Hanger bolts – Use w/L-feet to support rails on tile or metal roofing

Bulk 20-piece pack

1 ea. 8" long x 3/8" diameter hanger bolt w. s/s nut and washers

0.5

310025

14.1256

$12.00

1 ea. 3/8" hanger bolt driver – for easy installation of hanger bolts

0.5

310026

14.1258

$15.00

No-Calk™ collar flashings for steel standoff

310046

14.1257

$192.00

Bulk 12-piece pack

12 ea. galvanized, 121/2˝ x 83/4˝ base (Oatey # O-11840)

990101

14.0621

$86.50

12 ea. aluminum, 121/2˝ x 83/4˝ base (Oatey # O-12920)

990102

14.0623

$126.00

12 ea. soft aluminum, 18˝ x 18˝ base (Oatey # O-12836)

990103

14.0625

$180.00

Flashings for aluminum standoffs

Bulk 12-piece pack

12 ea. galv., 121/2˝ x 83/4˝ base, no-calk (Oatey # O-11830)

990109

14.0629

$99.00

12 ea. aluminum, 12˝ x 9˝ base – all metal

310044

14.0633

$176.00

12 ea. soft aluminum, 18˝ x 18˝ base – 12" x 9" all metal

310045

14.0635 $272.00

(See page 38 for the QuickMount PV.)

Prices and availability subject to change without notice.

MOUNTING STRUCTURES

Roof Mounts

UniRac SolarMount S-5! PV Clamp Sets for Standing Seam Roofing

S-5! PV clamps provide non-penetrating attachment points to standing seam metal roofs. Select SolarMount end clamps and mid clamps and attach modules directly to the S-5! clamp without mounting rails. Use end clamps on the edge of the array and mid clamps between rows within the array. End clamps and mid clamps are anodized. S-5! clamps are mill finish. Use the application chart below to find the size – C, D, E or F – that fits the modules being used. Order end clamps for outside rows of modules and mid clamp for internal rows. Roof design, tilt angle, snow loading, seam spacing, building dimension and wind loading all affect S-5! system design. Please fill out the Unirac questionnaire at: www.unirac.com/sm_s5/S5equest/S5quest.htm and you will receive a complete bill of materials with price and lead time. S-5! Application Chart Size

Frame thickness

Fits these modules

C D E

34 - 36mm 38 - 40mm 50 - 52mm

GE Energy, Kyocera, Sharp NE-80U1, SolarWorld SW80/SW85, SolarWorld SW165/175 mono Isofoton, Kaneka, Photowatt PW1250, PW1650 BP Solar, Schott ASE300. Suntech STP175-24, SunPower 175

45 - 47mm

Mitsubishi, Schott SAPC165, Sharp ND-L3EJE, ND-167U3, NE-165U1, NT-185U1, SunPower

Sharp Lipped Modules ND-N2ECU (140W)

Sanyo Lipped Modules

39-41mm Description

S-5! + Mid clamp set C, D & K S-5! + End clamp set C S-5! + End clamp set D S-5! + Mid clamp set E & F S-5! + End clamp set E S-5! + End clamp set F S-5! + End clamp set K S-5! + Mid clamp set G S-5! + End clamp set G S-5! + Mid & End clamp set H (Mid and End are identical for H) S-5! + L- foot & 3/8" hardware (For mounting modules with rails)

Evergreen ES-Series Quantity per pack

Ship wt. (lbs)

Clear anodized UniRac part #

Item code

Dark bronze anodized Price

UniRac part #

Item code

Price

0.5

321224

14.1281

$21.00

321226

14.1301

$21.50

321236

14.1282

$385.00

321238

14.1302

$395.00

0.5

321228

14.1283

$21.00

321232

14.1303

$21.50

321240

14.1284

$385.00

321244

14.1304

$395.00

0.5

321229

14.1285

$21.00

321233

14.1305

$21.50

321241

14.1286

$385.00

321245

14.1306

$395.00

0.5

321225

14.1287

$21.00

321227

14.1307

$21.50

321237

14.1288

$385.00

321239

14.1308

$395.00

0.5

321230

14.1289

$21.00

321234

14.1309

$21.50

321242

14.1290

$385.00

321246

14.1310

$395.00

0.5

321231

14.1291

$21.00

321235

14.1311

$21.50

321243

14.1292

$385.00

321247

14.1312

$395.00

0.5

321268

14.1293

$21.00

321270

14.1295

$21.50

321269

14.1294

$385.00

321271

14.1296

$395.00

321251

14.1297

$21.50

321250

14.1298

$395.00

321253

14.1299

$21.50

321252

14.1300

$390.00

Available in Dark Bronze only

321248

14.1313

$21.00

321249

14.1314

$375.00

321255

14.1315

$26.75

321257

14.1279

$27.00

321256

14.1278

$485.00

321258

14.1280

$490.00

AEE Solar, Inc. • www.aeesolar.com • 1-800-777-6609

MOUNTING STRUCTURES

Roof & Ground Mounts

UniRac Cable Ties

UniRac Low-Proﬁle Tilt Legs

Cable ties fit into ¼ -inch holes drilled along SolarMount rails.

Low-proﬁle orientation minimizes the vertical height of your array to hide an array behind a parapet or minimize wind loading. You can also optimize tilt angle on a pitched roof to maximize system performance. In low proﬁle arrays, tilt angle depends on leg length and the location of the module mounting

Shims Horseshoe shaped shims level or raise standoffs and L-feet to precisely align rails. Shims come in three colorcoded thicknesses in packs of 20. UniRac part #

Description

Quantity

Item code

990104

100 ea. push mount cable ties

990105

20 ea. 1/16˝ shims (blue)

0.5

14.0649

$1.50

990106

20 ea. 1/8˝ shims (red plastic)

0.5

14.0651

$3.00

990107

20 ea. 1/4˝ shims (black)

14.0653

$4.50

990108

20 ea. tapered shims (black)

14.0655

$11.00

Price

14.0895 $12.00

UniRac Security Hardware Security hardware dramatically increases the difficulty and time required for a thief to dismantle a PV array and steal its components. Breakaway nuts work well in conjunction with top mounting clamps and footing bolts. Note that star head bolt heads do not ﬁt into SolarMount rail slots (where standard bolt heads are inaccessible). Use them with bottom mounting module clips and other locations where heads are exposed. UniRac part #

Description

Quantity

Item code

holes. Each low-proﬁle tilt leg kit contains one square tube and one strut. Tilt angles for low-proﬁle legs

Choose (a) the correct maximum leg extension for your tilt angle and (b) the number of kits required from the charts on the next page. Then choose the correct kit model from the Sizing Chart for Low-Profile Tilt Legs, also on the next page. Quantity of tilt legs required

The number of tilt legs in a low-proﬁle array depends on the length of the mounting rails.

Quantity of legs required Price

321205

Star head bolt, s/s, 1/4" x 3/4"

14.2113

$1.40

Rail length (inches)

No. of legs required

321220

Star head bolt, s/s, 1/4" x 3/4"

14.2114

$23.50

48 to 106

321206

Star head bolt, s/s, 3/8" x 11/4"

14.2115

$3.70

120 to 180

321221

Star head bolt, s/s, 3/8" x 11/4"

14.2116

$64.00

321207

Breakaway nut, aluminum, 1/4"

14.2105

$1.35

321222

Breakaway nut, aluminum, 1/4"

14.2106

$22.50

321208

Breakaway nut, aluminum, 3/8"

14.2109

$1.75

321223

Breakaway nut, aluminum, 3/8"

14.2110

$29.75

321209

Star Key (Tool) 1/4"

14.2125

$17.50

321210

Star Key (Tool) 3/8"

14.2126

$21.25

Prices and availability subject to change without notice.

192 to 216

226 to 288

300 to 336

348 to 408

420 to 432

MOUNTING STRUCTURES

Roof & Ground Mounts

UniRac High-Profile Adjustable Tilt Legs

Sizing Chart for UniRac Low-Profile Tilt Legs (Tilt angle range given in degrees from horizontal.) Low profile leg length:

12-inch 30-inch 44-inch

UniRac part #

310121

310122

310123

Item code

14.1185

14.1189

14.1193

$32

$40

$46

Price Module make and model AEE

BP Solar

GE Energy Evergreen Kyocera Sanyo

Sharp

SolarWorld SunPower Suntech Mitsubishi UniSolar

Tilt angle range (degrees)

AE80J, AE85J

15-19

31-49

45-60

BP 365

16-20

34-53

49-60

BP380, 485

15-20

32-51

47-60

BP3125

11-14

24-37

34-56

BP3150, 3160, 4175

11-14

22-35

32-53

BPSX160B, 170B

11-13

22-35

32-53

GE72

15-19

31-49

45-60

GE110

21-27

45-60

50-60

GE165, 173

21-27

45-60

50-60

ES170, 180, 190, 200

16-20

34-53

48-60

KC65, 85, KC130

11-15

24-38

35-57

KC187G

16-21

35-55

50-60

In high-profile arrays, tilt angle depends on the length of the legs and the rails. To determine the length of your rails, consult the sizing charts on page 30 (for top mounting arrays) or page 29 (for bottom mounting arrays). Quantity of tilt legs required: Order one high profile tilt leg kit for each rail kit. Rails 120 inches and longer require leg kits with 4 legs per kit – one long leg and one short leg per rail. If ordering bulk rail packs, order one high-profile tilt leg kit for each pair of rails required in your installation. Do not use highprofile legs with rails longer than 180 inches. Never use spliced rails with this configuration.

KC200

14-18

30-47

43-60

1 Leg per rail (2 legs per kit) – for rails 48" to 106"

HIP190, 200, 220

14-18

30-47

42-60

Maximum leg length

14-18

31-48

44-60

UniRac part #

123

13-17

28-44

40-60

Item code

165, 175, 185

15-19

31-50

45-60

Price

ND200, 208

13-16

27-42

39-60

Rail Length

Ultra 80, 85

9-20

21-54

31-60

12 "

44 "

72 "

310107

310108

310109

14.1160

14.1164

14.1168

$46

$70

$92

Tilt angle range (degrees) 10 - 23

33 - 60

N/A

SW165 mono, 175mono

7-15

16-39

23-60

8 - 18

26 - 60

48 - 60

SPR90, 95

17-21

35-55

50-60

7 - 16

22 - 60

36 - 60

SPR200, 210, 215, 220

17-22

37-58

53-60

5 - 12

17 - 47

28 - 60

STP110-12, 120, 130

10-13

21-33

30-49

5 - 11

16 - 43

26 - 60

STP110-24b, STP175

9-12

19-30

28-45

106

4 - 10

15 - 39

24 - 60

MF170EB3

12-15

26-40

37-60

MF175, 180, 185

12-15

25-39

36-60

18 inch

64 inch

104 inch

ES62T

15-19

31-49

44-60

UniRac part #

310111

310112

310110

US64

17-21

35-56

52-60

Item code

14.1172

14.1176

14.1180

$84

$141

$188

2 Legs per rail (4 legs per kit) – for rails 120" to 180" Maximum leg length

Price Rail length

Tilt angle range (degrees)

120

5 - 10

17 - 38

27 - 60

132

6 - 10

17 - 37

26 - 60

144

6-9

16 - 33

19 - 43

Sizing Chart for High-Profile Tilt Legs >

156

5 - 10

14 - 30

22 - 49

(Tilt angle range is in degrees from horizontal.)

168

5-7

13 - 28

20 - 46

180

3-7

12 - 26

19 - 43

AEE Solar, Inc. • www.aeesolar.com • 1-800-777-6609

Roof & Ground Mounts

MOUNTING STRUCTURES

UniRac SunFrame When an installation has to look great, SunFrame offers finish choices and low, clean lines that become as natural a part of a home as a skylight. The rails are available in clear and dark bronze finish to match the module frames. The SunFrame rails run horizontally across the roof between the modules making the array look like one large skylight. Installation is slightly more difficult than using SolarMount with top clamps because rail alignment must be perfect. Since the modules will sit closer to the roof, the array may operate at a higher temperature and there may be a small loss of performance. Contact us with your module type, quantity, number of rows and foot spacing for design help, or download the SunFrame estimator at www.unirac.com/sunframe/sf_config.htm to get a list of components needed. With this list, we can give you price and delivery time. Components

1. Inter-module rails provide support shelves for the modules. Depending on module thickness, its upper surface can be as little as 2.125 inches above the roof. Rails come in bulk packs of eight 192" pieces in clear-anodized or dark-bronze finish. 2. 192" module-specific cap strips secure modules and finish the array topside, forming a gap-free frame. Self-drilling screws at 16" intervals provide holding power. Order cap strips for the module brand and model to be installed. Cap strips are available in clear or dark bronze anodized finishes. 3. End caps finish rail ends to complete the frame. 4. L-feet attach directly through asphalt shingle roofs and support the rails one-half to three-quarters of an inch above the roof surface to provide convective air flow for ventilation.

5. Splices safely extend rails. 6. Standoffs (optional), designed for standard flashing, support L-feet above tile or shake roofs. See page 34.

UniRac U-LA U-LA is a mounting system using for large arrays of PV modules designed to generate 3 kilowatts or more. The size of the system is limited only by the available space for the array. Place U-LAs on the ground or on commercial flat roofs. All U-LAs are custom systems designed by UniRac to accommodate site conditions and applicable codes. To specify a system, please use the on-line questionnaire at ... www.unirac.com/ula/ulaequest/ulaquest.htm ... to generate a bill of materials. With all required U-LA components and specifications for installer-supplied materials such as pipe and concrete provided by UniRac’s online questionnaire, we can give you a price quote and delivery lead time.

AEE Solar, Inc. • www.aeesolar.com • 1-800-777-6609

MOUNTING STRUCTURES

UniRac PV PoleTops

Pole Mounts

Series 5002

UniRac PV PoleTops pole mounts use SolarMount Light Rails and clips (page 31). The lightweight rails are hollow aluminum extrusions that provide great strength over long spans and help keep shipping costs low. The clips lip into rail slots and quickly align with module mounting holes for fast and easy assembly. UniRac mounts use a 6-digit part number. The first 4 digits are determined by the series. See description below for each series. See the next page for mounts for specific modules. Series 5000

• Mounts to 4-inch schedule 40 or 80 steel mounting pole • Accommodates array size up to 45 square feet • Adjusts from 0 to 90 degrees from horizontal Series 5003

• Mounts to 2½-inch schedule 40 or 80 steel mounting pole • Accommodates arrays up to 16 square feet • Adjusts from 15 to 60 degrees from horizontal Series 5001

• Mounts to 4-inch schedule 40 or 80 steel mounting pole • Accommodates array size up to 65 square feet • Adjusts from 0 to 90 degrees from horizontal Series 5004

• Mounts to 3-inch schedule 40 or 80 steel mounting pole • Accommodates arrays up to 33 square feet • Adjusts from 0 to 90 degrees from the horizontal • Mounts to 6-inch schedule 40 or 80 steel mounting pole • Accommodates array size up to 120 square feet • Adjusts from 15 to 60 degrees from the horizontal Prices and availability subject to change without notice.

MOUNTING STRUCTURES

Pole Mounts

UniRac PV PoleSides

UniRac Top-of-Pole Mount Sizing

Module

UniRac part # 500039

Evergreen ES170 ES180 ES190

AE-50J AE-50ET

AE-80J AE-85ET

AE-100J AE-110ET

SolarWorld SW165 mono SW175 mono

Kyocera KC85T

Kyocera KC130T KC130G

Mitsubishi MF165EB3 MF170EB3 MF175UD4 MF180UD4

No. of Pole size modules (schd 40) 1

Item code

Price

2.5

14.2431

$149

UniRac PV PoleSides side mounts uses a 6-digit part number. The first 4 digits are determined by the series. See description below for each series. See the chart below for applications. Mounts for other modules are available. Call for information.

500120

14.2539

$291

Series 4000

500230

14.2621

$463

For 2" schedule 40 or 80 steel pole, outside diameter 2.375" (60.3mm)

500341

14.2671

$587

500024

2.5

14.2405

$132

500016

2.5

14.2417

$158

500105

14.2513

$263

500110

14.2525

$323

500351

14.2682

$493

Series 4001

500330

14.2649

$596

500024

2.5

14.2405

$132

500016

2.5

14.2417

$158

Includes SolarMount Standard Rails for 2.5" (65mm) schedule 40 or 80 steel pole, outside diameter 2.875" (73.0mm)

500117

14.2533

$273

500123

14.2545

$302

500350

14.2681

$516

500037

2.5

14.2427

$139

Series 4002

Includes SolarMount Standard Rails in three sizes of schedule 40 or 80 steel poles: 2.5" – OD 2.875" (63.5mm) 3" – OD 3.5" (889mm) 4" – OD 4.5" (114.3mm)

500117

14.2533

$273

500122

14.2543

$299

500350

14.2681

$516

500349

14.2680

$605

500027

2.5

14.2409

$140

500105

14.2509

$263

500237

14.2628

$439

500348

14.2675

$557

501489

14.2833

$974

500025

2.5

14.2405

$132

500031

2.5

14.2417

$158

500107

14.2513

$284

500113

14.2525

$323

500325

14.2639

$523

500330

14.2649

$596

500043

2.5

14.2439

$137

Module Evergreen ES190 AE10J AE-20J

AE-50J AE-50ET

UniRac part #

Pole size

400209

2.5

No. of modules Item code

Price

14.2249

$212

400242

14.2263

$338

400005

14.2202

$74

400032

14.2215

$83

400021

14.2211

$88

400107

2.5

14.2237

$128

400026

14.2213

$90

400211

2.5

14.2253

$208

400218

14.2281

$308

500128

14.2555

$265

500131

14.2561

$299

400227

14.2311

$372

500228

14.2617

$468

400229

14.2313

$402

501456

14.3241

$904

400111

2.5

14.2241

$122

501462

14.3247

$995

500014

2.5

14.2389

$151

500131

14.2561

$299

500227

14.2615

$465

500340

14.2671

$587

500461

14.2783

$988

AE-80J AE-85ET

AE-100J AE110ET

400211

2.5

14.2253

$208

400250

14.2321

$311

400227

14.2311

$372

400204

2.5

14.2243

$182

400215

14.2277

$314

400222

14.2301

$372

AEE Solar, Inc. • www.aeesolar.com • 1-800-777-6609

MOUNTING STRUCTURES

Pole Mounts

Direct Power & Water

PowerFab Top Pole Mounts (TPM)

PowerFab Side Pole Mounts (SPM)

PowerFab TPM standard mounts have heavy steel mounting sleeves, elevation pivots and strongbacks that are painted with durable outdoor paint. The module rails are 6061-T6 mill-finish structural aluminum angle. Stainless steel module mounting hardware is provided. Standard top-of-pole mounts are adjustable from 15 degrees to 65 degrees in 10-degree increments and fit on schedule-40 steel pipe. (A pole size in the table on the following page that shows an “(80)” after its size requires schedule-80 pipe.) For harsh environments, these mounts are available with hotdip-galvanized steel and anodized aluminum. Multiply price by 1.8 for this addition. Call for additional pricing for powdercoated mounts and stainless steel hardware. Mounts for other modules are available. Call for information.

Direct Power’s PowerFab mounts are available in painted steel and mill-finish aluminum versions. Stainless steel module mounting hardware is provided with all mounts. For harsh environments, anodized aluminum mounts are available. Add 30% to the price of the aluminum mounts in the chart below. Stainless steel band clamps are provided with each mount for attachment to poles. Most models can be attached to flat vertical surfaces using installer-supplied lag bolts or through-bolts. Most SPM mounts can be shipped by UPS. Mounts with asterisks after their DP&W part number ship by truck freight. Mounts for other modules are available. Call for information.

Module type Evergreen ES180, ES190, ES200 Kyocera KC-85

Kyocera KC-130

SolarWorld SW165 SW175

DP&W Pole-Side Mount # of part number modules

Item code

Price

DP-SPM1-ES190-ALUM

13.3692

$272

DP-SPM2-ES190-ALUM

13.3693

$450

DP-SPM3-ES190-ALUM

13.3694

$583

DP-SPM1-KC85-ALUM

13.3746

$152

DP-SPM2-KC85-ALUM

13.3748

$294

DP-SPM3-KC85-STEEL

13.3750

$294

DP-SPM1-KC130-ALUM

13.3729

$210

DP-SPM2-KC130-ALUM

13.3731

$320

DP-SPM3-KC130-STEEL

13.3733

$357

DP-SPM1-SP150-ALUM

13.3899

$237

DP-SPM1-SP150-STEEL

13.3900

$237

DP-SPM2-SP150-ALUM

13.3901

$390

DP-SPM2-SP150-STEEL

13.3902

$359

DP-SPM3-SP150-ALUM

13.3903

$499

Prices and availability subject to change without notice.

MOUNTING STRUCTURES

Pole Mounts Module Type

AE50J

AE80J

AE100J

Evergreen ES170 ES180 ES190 ES200

DP&W Top Pole Mount part #

No. of Pole size Item modules schd 40 code

Price

Module Type

DP&W Top Pole Mount part #

No. of Pole size Item modules schd 40 code

45 Price

DP-TPM12-SWD175 *

13.4684

$1,945

DP-TPM14-SWD175 *

8 (80)

13.4685

$2,145

DP-TPM16-SWD175 *

8 (80)

13.4686

$2,575

$594

DP-TPM18-SWD175 *

8 (80)

13.4687

$2,930

13.4054

$915

DP-TPM1-KC50/60

13.4509

$139

13.4060

$139

DP-TPM2-KC50/60

13.4511

$155

13.4061

$149

DP-TPM4-KC50/60

13.4513

$318

DP-TPM4-AE85

13.4063

$310

DP-TPM6-AE85

13.4065

$500

DP-TPM8-AE85

13.4066

$594

DP-TPM10-AE85

13.4068

$915

DP-TPM1-AE100

13.4076

$150

DP-TPM2-AE100

13.4077

$310

DP-TPM4-AE100

13.4079

$540

DP-TPM6-AE100

13.4081

$845

DP-TPM8-AE100

13.4083

$935

DP-TPM10-AE100

13.4085

$1157

DP-TPM1-ES180

13.4428

$160

DP-TPM2-ES180

13.4429

$368

DP-TPM1-AE50

DP-TPM2-AE50

13.4046

$149

DP-TPM4-AE50

13.4048

$310

DP-TPM6-AE50

13.4050

$500

DP-TPM8-AE50

13.4052

DP-TPM10-AE50

DP-TPM1-AE85

DP-TPM2-AE85

13.4045

$139

DP-TPM3-ES180

13.4430

$551

DP-TPM4-ES180

13.4431

$663

DP-TPM6-ES180

13.4432

$1,090

SolarWorld 165mono 175mono

Kyocera KC50T KC65T

Kyocera KC/85T

DP-TPM6-KC50/60

13.4515

$430

DP-TPM8-KC50/60

13.4517

$597

DP-TPM10-KC50/60

13.4519

$868

DP-TPM12-KC50/60

13.4520

$960

DP-TPM1-KC70/80

13.4521

$145

DP-TPM2-KC70/80

13.4523

$170

DP-TPM3-KC70/80

2.5

13.4524

$300

DP-TPM4-KC70/80

13.4525

$328

DP-TPM6-KC70/80

13.4527

$550

DP-TPM8-KC70/80

13.4529

$628

DP-TPM10-KC70/80

13.4531

$966

DP-TPM12-KC70/80

13.4533

$1,083

DP-TPM14-KC70/80*

13.4534

$1,195

DP-TPM16-KC70/80*

13.4535

$1,390

DP-TPM1-KC120

13.4481

$139

DP-TPM8-ES180

13.4433

$1,430

DP-TPM9-ES180*

13.4434

$1,585

DP-TPM2-KC120

2.5

13.4483

$265

13.4484

$326

DP-TPM10-ES180*

13.4435

$2,030

DP-TPM3-KC120

DP-TPM12-ES180*

8(80)

13.4436

$2,220

DP-TPM4-KC120

13.4485

$492

DP-TPM6-KC120

13.4487

$637

DP-TPM14-ES180*

8(80)

13.4437

$2,915

Kyocera KC130TM KC130GT

DP-TPM8-KC120

13.4489

$893

DP-TPM10-KC120

13.4491

$1,085

$473

DP-TPM12-KC120

13.4493

$1,190

13.5083

$570

DP-TPM14-KC120 *

13.4494

$1,470

13.5085

$920

DP-TPM16-KC120 *

13.4490

$1,910

13.4488

$2,080

DP-TPM1-MT175

13.5080

$144

DP-TPM2-MT175

13.5081

$310

DP-TPM3-MT175

13.5082

DP-TPM4-MT175 Mitsubishi MF175UD4 DP-TPM6-MT175 MF180UD4 DP-TPM8-MT175 MF185UD4 DP-TPM10-MT175

13.5086

$1,180

DP-TPM18-KC120 *

8 (80)

13.5087

$1,510

DP-TPM1-KC167

13.4539

$150

DP-TPM12-MT175

13.5088

$1,945

DP-TPM2-KC167

13.4540

$330

DP-TPM14-MT175*

13.5089

$2,145

DP-TPM3-KC167

13.4541

$497

DP-TPM16-MT170*

13.5090

$2,575

DP-TPM4-KC167

13.4542

$603

DP-TPM1-SWD175

13.4678

$144

DP-TPM6-KC167

13.4543

$965

DP-TPM2-SWD175

13.4679

$310

DP-TPM4-SWD175

13.4680

$570

DP-TPM6-SWD175

13.4681

$920

DP-TPM8-SWD175

13.4682

$1,180

DP-TPM10-SWD175*

13.4683

$1,515

SolarWorld 165mono 175mono

Kyocera KC167GT KC175GT

DP-TPM8-KC167

13.4544

$1,243

DP-TPM10-KC167

13.4545

$1,585

DP-TPM12-KC167

13.4546

$2,055

DP-TPM14-KC167 *

8 (80)

13.4547

$2,255

DP-TPM16-KC167 *

8 (80)

13.4548

$2,700

DP-TPM18-KC167 *

8 (80)

13.4549

$3,075

* Must be shipped by truck freight. All other mounts ship by UPS.

AEE Solar, Inc. • www.aeesolar.com • 1-800-777-6609

MOUNTING STRUCTURES

Ground & Pole Mounts

PowerFab Two-Tier Ground Mounts Direct Powerâ&#x20AC;&#x2122;s Two-Tier Ground Mounts are made from 6061-T6 structural aluminum extrusions with a mill finish. Modules are racked in two rows with module length vertical. Models are available to hold from 4 to 10 modules (depending on module width). The two-tier mount is a cost-effective way to create large ground mounted arrays. Multiple two-tier mounts may be installed next to each other in an east-west direction. These mounts may also be used as roof mounts. The mounts listed have adjustable back legs. Mounts for other brands and sizes of modules and mounts with fixed back legs are available. Please contact us for information and pricing on mounts for other brands and sizes of module.

Module Type Evergreen EC180 EC190

AE-80J

AE-100J SolarWorld 165 mono 175 mono Mitsubishi MT175 MT180

Kyocera KC85 Kyocera KC130

Two Seas Small Module Side-of-Pole Mount These low-cost, universal side-of-pole mounts are available in two sizes to hold a single small module 10.75" to 21.5" in width. Their unique module clamp-and-slot combination eliminates the need for bolt holes in the module by clamping to the inside of the module frame. Two sizes fit most small modules. Module Fit Chart Fit one of the following modules

Model

AE-10G, AE-5G, AE-5G/6, AE-10ET

UNI-SA/13.0

AE-20J, AE-10J, AE-5J, GSE 6

UNI-SA/21.5

AE-37G, AE-20G, GSE 12, AE-30ET

Model

Maximum module width

Inside frame dimension

Item code

Price

UNI-SA/13.0

13.0

5.26" to 11.60"

14.6011

$57

UNI-SA/21.5

21.5

12.66" to 20.10"

14.6013

$65

Prices and availability subject to change without notice.

DP&W Adjustable Legs No. of Two-Tier Mount modules Item code Price DP-TTRGM4-ES180

13.8384

$725

DP-TTRGM6-ES180

13.8386

$826

DP-TTRGM8-ES180 *

13.8388

$956

DP-TTRGM6-AE85

13.8732

$453

DP-TTRGM8-AE85

13.8734

$485

DP-TTRGM10-AE85

13.8736

$521

DP-TTRGM6-AE100

13.8743

$516

DP-TTRGM8-AE100

13.8745

$600

DP-TTRGM6-SWD175 *

13.8639

$675

DP-TTRGM8-SWD175 *

13.8641

$786

DP-TTRGM10-SWD175*

13.8643

$924

DP-TTRGM4-MT180 *

13.8441

$557

DP-TTRGM6-MT180 *

13.8443

$625

DP-TTRGM8-MT180 *

13.8445

$728

DP-TTRGM10-MT180 *

13.8447

$840

DP-TTRGM6-KC85

13.8425

$423

DP-TTRGM8-KC85

13.8427

$449

DP-TTRGM10-KC85

13.8428

$482

DP-TTRGM6-KC130

13.8417

$482

DP-TTRGM8-KC130

13.8419

$556

* Ships by truck freight. Others ship via UPS.

MOUNTING STRUCTURES

Trackers

Zomeworks

Universal Track Rack

Passive Solar Tracker for PV Modules

The Zomeworks passive Track Rack uses no motors, no gears and no controls that can fail. The sun’s heat moves liquid from side to side, allowing gravity to turn the Track Rack and follow the sun. The Zomeworks Universal Track Rack System allows for almost limitless adjustment in both the east-west and north-south directions. Available in five standard sizes for holding 2 to 32 modules, Universal Track Racks are designed to fit all common photovoltaic modules. This flexibility translates to faster delivery, better quality and overall economy. The F-Series Track Racks ship partially assembled for easy installation. The new UTRF168HD comes with heavy duty rails. Both UTRF168 trackers come with a high wind kit. All of these mounts come with stainless steel and zinc-plated hardware and have a 10-year standard warranty. Please specify how many of which brand of module are to be placed on the tracker. The tracker will be customized with the correct amount of hardware, and in some cases the rail length will be adjusted for better fit. Module quantities followed by an asterisk (*) require one additional rail set at an extra charge, specified in the bottom row of table below. If the quantity is followed by double asterisks (**), order two additional rail sets. Zomeworks model

UTR020

UTRK040

UTRF64

UTRF90

UTRF120

UTRF168

UTRF168HD

Item code

14.9020

14.9043

14.9064

14.9090

14.9120

14.9128

14.9129

Price

$606 2.5" 76" 38"

$1177 3" 84" 42"

$1,632 6" 96" 48"

$1,846 6" 108" 54"

$2,085 6" 120" 60"

$3,091 8" 144" 72"

$3,583 8" 144" 72"

101 lbs

170 lbs

400 lbs

490 lbs

525 lbs

650 lbs

680 lbs

Pole size schd 40 steel Min. pole height Min. pole depth Shipping weight Module type

Number of modules that fit each Zomeworks model (top row) Evergreen

EC180, 190, 200

2-3

3-4

KC-80, 85T KC-120, 125, 130

1-2 1-2

3-4 3-4

6-8 6*

KC-167G, 170, 175

1-2

3-4-5

6-8

SW165 mono, SW175 mono

3-4

NE165, NE170, NT175

3 -4

ND200, ND208

MF110EC3, MF120EC3

1-2

3-4

MF175UD4. MF180UD4

2-3

AE-85J

1-2

3-4-5

6-8

AE-100J

1-2

3-4

N/A

5 Kyocera 10 - 12 8 6

6 14* - 16* 10 -12

8-9

18* - 20** - 22** - 24** 18* - 20** - 22** - 24** 14* -16* 14* -16*

N/A

10* - 12*

14 - 16

18* - 20* -22* - 24*

10 - 12

SolarWorld SW80, SW85

10 - 12 6* Sharp 6

10 - 12

14 - 16*

10 -12

14 - 16

18* - 20* -22* - 24*

12 - 14 - 16*

Description

Item code

Price

* Additional rail for mounts with a quantity followed by an asterisk in chart (order two for quantities followed by two asterisks):

14.9155

$248

4 Mitsubishi 8 6 AEE Solar 10 - 12 6-8

AEE Solar, Inc. • www.aeesolar.com • 1-800-777-6609

MOUNTING STRUCTURES

Trackers

Wattsun Active Trackers

Wattsun Active Trackers track the sun from east to west using electronic sensors and motor or actuator drives. During partly cloudy conditions, the tracker fixes on the brightest area of the sky, capturing the maximum amount of sunlight available. At night it returns to the morning sunrise position, ready to start tracking when the sun rises again. Tracking can increase a PV array’s power production from 10 to 50 percent depending on the season and location. They are particularly effective when greater power is required in the summer months, such as when a large amount of water pumping is needed. Wattsun trackers deliver a significant increase in the amount of water pumped and provide a more constant water flow during the day. The gallons-per-day increase is greatest in the summer when water is needed the most. They may also be cost effective for net-metered utility grid-tie systems that can produce large amounts of electricity in the summer, to be used as credit toward a high winter power bill. Azimuth trackers automatically track the sun’s path by rotating the PV array around the pipe, providing greater stability for larger arrays. The corners do not protrude down towards the ground or stick up in the air to catch the wind. The bottom edge of the array always remains parallel to the ground and requires less ground clearance than tilt & roll tracker’. Wattsun’s azimuth trackers provide nearly 270 degrees of rotational movement and can adjust from 5 to 75 degrees of elevation tilt.

Wattsun AZ-125 Trackers

The AZ-125 gear-drive, azimuth tracker comes standard as a single-axis tracker with manual seasonal tilt adjustment. It is powered by a 24 VDC drive motor running a high quality worm and gear drive. With the addition of the dual-axis option (order separately), the AZ-125 can capture virtually all the available power the sun delivers.

Wattsun AZ-225 Trackers

The AZ-225 gear-drive, azimuth tracker is for very large arrays. It can hold over 2 kW of solar modules. It is powered by a 24VDC motor running a heavy-duty ball bearing/ worm gear drive. It comes standard with the dual-axis option, enabling it to capture the maximum amount of solar energy. Mounts on a 8" or 10" schedule-40 steel pole. 10" poles will require an 8" section welded to top. If your system voltage is not 24 VDC, you will need a Wattsun voltage converter. See option chart below. Wattsun model

Description

Item code

Price

12-24 15W for 12V battery

Required for 12 VDC AZ-125 Trackers.

14.7118

$125

48-24 LVC

Steps down 48V from battery or 36V from array to 24 VDC for controller on AZ-125 Tracker.

14.7116

$58

PPT-48-5r24

Steps down 48V from battery to 24V for controller. One required per two AZ-125 or one AZ-225.

14.7117

$219

PPT-48-10R24

Steps down 48V from battery to 24V. Will power four AZ-125 Trackers or three AZ-225 Trackers

14.7119

$295

DR-4524 for pumping

Accepts 120-370 VDC input to power tracker controller from a high voltage water pumping array. Needs to be mounted in a raintight box if located outside. Also accepts 115 or 230 volt AC for one AZ-125 Tracker.

14.7110

$165

IDEC PS5R-SF24

Accepts 115 or 230 VAC input to power tracker controller from the AC Grid when no backup battery bank is present. One required per two AZ-125 trackers or one AZ-225 Tracker. Needs to be mounted in a raintight box if located outside.

14.7115

$165

Dual-axis option

Add automatic elevation tracking to the AZ-125 Tracker. The DA Option is included in the Price of the AZ-225 Trackers

14.7018

$395

Manual controls

Exterior switches on the controller cover plate. Allows for the owner to turn off automatic tracking and then rotate the tracker east or west and/or up and down. Useful for dumping snow or to lay the tracker flat in extremely high winds.

14.7030

$125

Manual control kit

Field upgrade kit for Version 3 controllers. V3 controllers are “two piece” style and the sensor is independent of the main control box. Should be installed by an electrician or other certified personnel.

14.7032

$150

Prices and availability subject to change without notice.

MOUNTING STRUCTURES

Trackers Steel pipe ID

Item code

Price

AZ-125

optional

14.8139

$2,295

AZ-125

optional

14.8140

$2,495

AZ-125

Dual axis

Steel pipe ID

Item code

Price

optional

14.7431

$2,295

AZ-125

optional

14.7433

$2,295

AZ-125

optional

14.7435

$2,895

AZ-225

included

14.7436

$4,695

AZ-125

optional

14.8141

$2,895

AZ-225

included

14.8143

$4,695

AZ-225

included

14.8144

$5,495

AZ-125

optional

14.7391

$2,295

AZ-125

optional

14.8147

$2,295

AZ-125

optional

14.7393

$2,295

AZ-125

optional

14.7395

$2,495

AZ-125

optional

14.7397

$2,895

AZ-225

included

14.7394

$4,695

AZ-125

optional

14.8149

$2,295

AZ-125

optional

14.8151

$2,495

AZ-225

included

Call

14.8155

$5,495

Kyocera KC130

AZ-125

optional

14.7356

$2,495

AZ-225

included

14.7396

$4,695

AZ-225

included

14.7357

$4,695

AZ-225

included

14.7398

$5,495

AZ-225

included

14.7358

$5,495

AZ-125

optional

14.7653

$2,295

AZ-125

optional

14.7147

$2,295

AZ-125

optional

14.7655

$2,895

AZ-125

optional

14.7149

$2,295

AZ-125

optional

14.7151

$2,495

AZ-225

included

Call

14.7155

AZ-125

optional

AZ-125

optional

AZ-125

optional

14.8089

$2,895

AZ-225

included

Call

14.8090

$4,695

AZ-125

optional

14.7403

$2,295

AZ-225

optional

14.7406

$2,895

AZ-225

included

14.7407

$4,695

AZ-225

included

14.7408

$5,495

SunTracer

Sharp 185

optional

14.7656

$2,895

included

14.7657

$4,695

$5,495

AZ-225

included

Call

14.7658

$5,495

14.8087

$2,295

AZ-125

optional

14.7754

$2,295

14.8088

$2,495

SolarWorld

AZ-125 AZ-225

SW175 mono

9 12

SunPower 210

AE-100J ES 180 Mitsubishi 180 GE Energy 110 Kyocera 175

NEW!

Module Wattsun Module quantity drive Kyocera KC85T

Dual axis

AE-85J

Module Wattsun Module quantity drive

AZ-125

optional

14.7756

$2,495

AZ-225

included

14.7758

$4,695

AZ-225

included

10" *

14.7760

$5,495

AZ-125

optional

14.7845

$2,295

AZ-125

optional

14.7846

$2,495

AZ-225

included

14.7847

$4,695

AZ-225

included

10" *

14.7848

$5,495

Tracking Module Mount and Charge Controller

The SunTracer can track 1 or 2 modules and is ideal for small power systems, RVs and water pumping systems. It uses timer-activated gear motors to position the modules toward the sun on a pole mount. It features a 30-amp charge controller for 12- or 24-volt systems, built-in backup battery for the timer, adjustable charge voltage, and 100 degree motor rotation. The mounting clamp can be bolted to any pole up to 1-1/2" schedule 40 pipe. Installation is simple with universal module mounting clamps that only require a screw driver and a u-bolt mounted to a pole that only requires one wrench. To set the tracking direction, you just point the array at the sun and push 2 buttons. SunTracer is available in four models for use with up to 2 square meters of modules. Maximum module size is determined by rail length. A 31.5" rail can hold a single module up to 130 watts. The 43" rail can hold two typical 75- to 85-watt modules or a single module up to 175 watts. Water pumping version has an internal rechargeable battery to return tracker to morning position at the end of each day. This is the perfect tracker for a SHURflo or SunPump running on 1 or 2 modules. See rail width in chart below to see if it will fit the module width you are planing to use. Model

Description

SunTracer

Tracker with 30A charge controller for one module

SunTracer+

Tracker with 30A charge controller for up to 2 modules

SunTracer – Camper

Same as SunTracer, but mount folds flat for travel

SunTracer – Pumping

Same as SunTracer+, but for use in batteryless systems.

Mounting rail width

Warranty

Weight (lbs)

31.5"

10 Years

13.2

14.8500

$340

43"

10 Years

14.8501

$380

Item code Price

31.5"

2 Years

14.8502

$260

43"

10 Years

14.8505

$390

AEE Solar, Inc. • www.aeesolar.com • 1-800-777-6609

WIND POWER

System Design

“Do I have a good site for wind power?” Wind-powered battery-charging systems can be cost-effective if the average wind speed is nine miles per hour or more at the location of the wind generator. If you are using wind in combination with photovoltaic power, it may be cost-effective if good wind is available only during part of the year. When the wind speed doubles, the power delivered is eight times as great. Most wind generators are designed to deliver maximum power at a wind speed of 30 mph. At 15 mph, they will deliver about 1/8 their rated power. A wind generator should be mounted at least 20 feet higher than any obstruction within 300 feet to avoid turbulence. The power output of a wind generator will decrease roughly 3% for every 1000 feet of elevation.

Measuring Wind Speed You can use the Kestrel wind speed indicator to the right to determine wind speed. It works like a speedometer, displaying current wind speed, but does not record available wind power over time.

If you measure wind speed at ground level, you can expect about 1.5 times the wind speed 30 feet up, which equates to about three times the power. At 120 feet above the ground, wind speed will be twice what is measured at ground level and power output will be more than twice the output at 30 feet. If you do not have a wind gauge, you can get a rough idea of wind speed from the table below. Wind speed (mph)

Wind effect

0-1

Smoke rises vertically

2-3

Direction of wind shown by smoke drift but not by wind vanes.

4-7

Wind felt on face; leaves rustle; ordinary wind vane moves

8-12

Leaves and twigs in constant motion; wind extends a light flag

13-18

Raises dust, loose paper; small branches are moved

19-24

Trees in leaf begin to sway; crested wavelets form on water

25-31

Large branches in motion; whistling heard in power lines

Towers

We do not recommend mounting wind generators on roofs. Though it is possible with a wind generator of 500 watts or less output, it will be noisy. Freestanding towers, guyed towers or guyed poles may be used with wind generators. Wind generators can be mounted on freestanding towers designed for antennas. They require a large, engineered concrete base for support, but since they do not require guy wires, they can be installed in a smaller space. Guyed steel truss towers, also designed for antenna mounting, are less costly and require a large area for guy wire placement. A tilt-up pole tower is the most economical and the easiest to install. Wiring and mounting of the wind generator are done before the tower is erected. No climbing is necessary. Steel tubing can be purchased locally to save freight.

Kestrel

1000 Pocket Wind Meter

The Kestrel 1000 measures instantaneous, maximum and average wind speeds. Measurement unit options are knots, meters per second, kilometers per hour, miles per hour, feet per minute and Beaufort. Just hold it up to measure wind speed. Large, easy-to-read liquid crystal display with +/-3% accuracy. Measure down to 0.3 m/s. Impeller and protective housing pop out for easy and inexpensive replacement. Includes slip-on hard case that protects the impeller, buttons and display from damage in your pocket or toolbox. It is waterproof and it floats. The replaceable battery provides 400 hours of use. One-year warranty. Description

Item code

Price

Kestral 1000 Pocket Wind Meter

16.0253

$85

Kestral 1000 replacement impellor

16.0255

$19

AEE Solar, Inc. • www.aeesolar.com • 1-800-777-6609

WIND POWER

Off-Grid

Southwest Windpower

AIR Tower Kits

AIR-X Land Wind Generators

AIR tower kits are available in roof mount, 27' (8.1m) and 45' (13.5m) heights. These kits are Professional Engineer Certified (PE Certified). Each tower kit comes with all hardware necessary to install a tower, except guy supports, pipe and cement. All parts bolt or clamp together and no welding is required. Purchase 1-7/8" steel tubing from chain link fence supplier. Roof mounts include vibration isolators, wall brace clamps and a safety leash, but do not include pole or lag screws.

The AIR-X has a peak output of 400 watts at 28 mph (12.5 m/s) wind speed and is suitable for locations where wind speeds reach up to 100 mph. Carbon reinforced blades and a microprocessor-based speed control result in quieter operation and improved battery charging. The housing is unpainted aluminum and the weight is 17 pounds. 3-year warranty.

AIR-X Marine Wind Generators The AIR-X Marine is a corrosion-proofed version of the AIR-X Land designed for coastal and nautical applications. A white powder-coated housing and sealed electronics prevent damage from salt spray. Weight is 17 pounds. 3-year warranty. Description

Item code

Price

AIR-X 12V Land

16.1032

$725

AIR-X 24V Land

16.1035

$725

AIR-X 48V Land

16.1037

$725

AIR-X 12V Marine

16.1050

$915

AIR-X 24V Marine

16.1053

$915

AIR-X 48V Marine

16.1055

$915

Stop switch

16.1351

$29

Earth Auger Sets

Screw-in “auger” type guy anchors can be used in loamy and gravelly soils. Other soil types may require concrete footings or expansion bolts. Consult an engineer or geologist if you have questions about guy supports. AIR Shutoff/Circuit Breaker

AIR-Industrial Wind Generators The Air-Industrial is capable of resisting the harsh environments that generally accompany mountaintop telecommunication sites, environmental monitoring sites and off-shore oil platforms. It has specially formulated blade material that can stand up to sub-zero temperatures, and its blades are spaced farther from the tower so that it can operate at sustained winds up to 130 miles per hour. Maintenance-free performance, easy installation and high power output make AIR-Industrial ideal for any remote battery charging application. The AIR-Industrial does not have an internal controller, so an external controller must be installed on the battery bank. The recommended external controllers are Morningstar TriStar TS-45 or TS-60, or a Xantrex C40. Set inverter in “diversion load” configuration and add an air- or water-heating diversion load (see page 73). 3-year warranty. Description

Item code

Price

AIR403 12V Industrial w/o controller

16.1056

$935

AIR403 24V Industrial w/o controller

16.1062

$935

AIR403 48V Industrial w/o controller

16.1074

$935

Prices and availability subject to change without notice.

This interlocked pair of 60-amp circuit breakers protects wind-generator-tobattery wiring and allows you to disconnect and stop the wind generator for service. UL Listed breakers and NEMA 1 enclosure. For indoor mounting only. Can be used with all AIR-X wind generators. Description

Item code Price

AIR Marine tower hardware kit

16.1128

$180

9' AIR Marine aluminum mast and 2 stays

16.1131

$192

Roof kit without roof seal

16.1134

$91

Roof kit with roof seal

16.1137

$106

Roof seal – for roof mount kit

16.1140

$52

27' AIR guyed tower kit (AIR only)

16.1086

$149

45' AIR guyed tower kit (AIR only)

16.1092

$269

36" Auger – set of 4; use with 24' & 27' towers

16.1113

$103

36 Galvanized auger set of 4; for 24' & 27' towers

16.1116

$146

48 Auger set of 4 32' - 50' towers

16.1119

$112

48 Galvanized auger set of 4 32'-50' towers

16.1122

$172

AIR Shutoff/circuit breaker

16.9003

$120

30 amp circuit breaker

16.1225

$25

Amp meter

16.1223

$30

WIND POWER

Off-Grid

The Whisper 100 and 200 from Southwest Windpower are shipped in a 24-volt configuration, but can easily be changed to 12, 36, or 48 volts by the installer. The included controller is adjustable for use with 12-, 24-, 36- and 48-volt battery systems and the voltage can be adjusted for any battery type. The control can be set to stop the blade from spinning when the battery is fully charged, avoiding wear when power is not needed. The control has a “selectable silent mode” setting that allows the user to select any specific period to automatically turn the wind turbine on or off. An optional digital display may be added to the control to display total kilowatt hours, peak amps, and peak and average wind speed. To measure wind speed, the optional wind speed sensor must be ordered.

Whisper 100 Wind Generator The Whisper 100 is designed to operate in a site with wind speed averages of 12 mph and greater. It delivers 900 watts peak power at 28 mph (12.5 m/s). It can provide 100+ kWh per month, 3.4 kWh per day, in a 12 mph average wind speed location. The 100, with its 7 ft. (2.1 m) rotor diameter and 40 sq. ft. swept area, is rugged enough for extreme environments. The 3-blade design lasts longer and is more stable in turbulent wind. The Marine version is sealed and powder-coated for use in coastal and nautical environments.

Whisper 200 Wind Generator The Whisper 200 is designed for the user who lives in low to moderate wind speed averages (less than 12 mph). The bigger brother to the 100, the 200 features a 10 ft (3.1 m) 3-blade rotor diameter and an 80 sq. ft. swept area that provides the user with greater output at low wind speed averages. The 200 has twice the swept blade area, providing double the potential energy, compared to the 100. It delivers 1000 watts peak power at 28 mph (12.5 m/s), but has a higher output than the 100 at lower wind speeds.

Whisper 500 Wind Generator The Whisper 500 is a 3000-watt rated turbine that will deliver in excess of 500 kWh per month in a 12 mph wind. This machine has a 14-foot, 2 blade rotor providing 500 sq. ft. of swept area. It features a handmade fiberglass and foam core blade for smooth, high efficiency operation and low wind start-up. It also incorporates the patented “angle governor” design for quiet operation in high winds. The 500 is an excellent machine for village power projects, farms, ranches, backup power and remote homes with large energy demands. The Whisper 500 comes in two boxes and is shipped truck freight. The Whisper 500 is available in 24-volt and 48-volt versions. Description

Weight Item code Price

All Whisper generators have a 5-year warranty. Whisper 100/200 Tower Kits

Whisper 100/200 tower kits come in 24' (7.2m), 30' (9m), 50' (15m), 65' (19.5m), and 80' (24m) heights. Each tower kit comes with all hardware necessary to install a tower, except guy supports, pipe and cement. All parts bolt or clamp together and no welding is required. These tower kits use 2-1/2" (63.5mm) CQ40 fence pipe or schedule 40 water pipe. Actual O.D. is 2.875" (73mm) Whisper 500 Tower Kits

Whisper 500 Tower Kits are available in 30' (9.1m), 42' (12.8m) and 70' (21.3m) heights. Earth Auger Sets

Screw-in auger-type guy anchors can be used in loamy and gravelly soils. Other soil types may require concrete footings or expansion bolts. Use 36" and 48" augers with Whisper 100/200 installations and 48" and 60" augers on Whisper 500 installations. Consult an engineer or geologist if you have questions about guy supports. Description

Item code

Price

Whisper 100 & 200 24' guyed tower kit

16.1083

$280

Whisper 100 & 200 30' guyed tower kit

16.1089

$450

Whisper 100 & 200 50' guyed tower kit

16.1095

$625

Whisper 100 & 200 65' guyed tower kit

16.1098

$825

Whisper 100 & 200 80' guyed tower kit

16.1101

$975

Whisper 500 30' guyed tower kit

16.1110

$895

Whisper 100 w/ charge controller

73 lbs

16.1154

$2,475

Whisper 500 42' guyed tower kit

16.1104

$975

Whisper 100 Marine w/ charge controller

80 lbs

16.1162

$2,725

Whisper 500 70' guyed tower kit

16.1107

$1,375

Whisper 200 w/charge controller

85 lbs

16.1180

$2,995

36 Galvanized auger set of 4 - 24' 27' towers

16.1116

$146

Whisper 200 Marine w/ charge controller

90 lbs

16.1189

$3,275

48 Galvanized auger set of 4 - 32'-50' towers

16.1122

$172

Charge controller display for 100/200

1 lb

16.1211

$109

60 Galvanized auger set of 4 - 65'-80' towers

16.1125

$215

Whisper 500 w/ charge controller 24V

310 lbs

16.1144

$7,675

Whisper 100/200 60 amp brake switch

16.1202

$75

Whisper 500 w/ charge controller 48V

310 lbs

16.1145

$7,675 AEE Solar, Inc. • www.aeesolar.com • 1-800-777-6609

WIND POWER

NEW!

Skystream 3.7

Off-Grid

The Skystream 3.7 is a new generation residential wind generator that hooks up to your home to reduce or eliminate your monthly electrical bill. It’s the first all-inclusive UL Listed wind generator (with controls and inverter built in) designed to provide quiet, clean electricity in very low winds. The Skystream is ideal for residential homes and small businesses. Skystream connects directly to your home. When the wind is blowing, your home is powered (in part) by Skystream; when it’s not, your home is seamlessly powered by your utility, as usual. During periods of strong winds, Skystream can actually produce excess electricity. Depending on your utility, your meter will spin backwards – giving you credit for a later date. Estimated energy production is 400 kWh per month in a 12 mph wind. If your site fits the following criteria, Southwest Windpower’s Skystream 3.7 may work for you: • At least 10 mph average wind speed (best results at 12 mph or more) • Your property is at least a half acre and has unobstructed views • The local zoning allows a structure that is at least 42' tall • Your utility has an existing interconnection agreement for homeowners With a rated capacity of 1.8 kW, Skystream can provide anywhere from 40 to 100 percent of the total energy needs a of a household or small business. Its sleek, distinctive 12-foot diamModel

eter swept-wing blades and elegant form make Skystream an attractive addition to any home. With a guyless tower, Skystream blends in like a neighborhood street lamp. And because it operates at a low rpm, Skystream is as quiet as the trees blowing in the wind. Skystream can be used in off-grid battery charging applications that include a bidirectional inverter such as a Xantrex SW or SW Plus or OutBack FX or VFX inverter. The Skystream is connected to a breaker in the load center powered by the inverter. For this type of installation, the wireless remote battery sensor must be installed to stop the Skystream when the batteries are fully charged. An optional two-way remote display unit lets you control your Skystream from up to 1000 feet (300 meters) away. You can also monitor performance and download energy performance data to your personal computer via USB converter. 5-year limited warranty. Description

Item code

Price

Skystream 3.7 120V Land

Skystream 1.8 kW generator for 120V 60 Hz

16.1003-120

$5,400

Skystream 3.7 208V Land

Skystream 1.8 kW generator for 208V 60 Hz

16.1003-208

$5,400

Skystream 3.7 240V Land

Skystream 1.8 kW generator for 240V 60 Hz

16.1003-240

$5,400

Skystream 3.7 120V Marine

Skystream 1.8 kW marine generator for 120V 60 Hz

16.1005-120

$6,100

Skystream 3.7 208V Marine

Skystream 1.8 kW marine generator for 208V 60 Hz

16.1005-208

$6,100

Skystream 3.7 240V Marine

Skystream 1.8 kW marine generator for 240V 60 Hz

16.1005-240

$6,100

Skystream 60 FT monopole tower

60-foot 2-piece free-standing tower (no guy wires); price includes shipping*

16.1006

$8,320

Skystream 45 FT monopole tower

45 foot tower free-standing tower (no guy wires); price includes shipping*

16.1007

$3,848

Skystream 33.5 FT monopole tower

33.5 foot tower free-standing tower (no guy wires); price includes shipping*

16.1008

$2,644

Foundation bolt kit 32"

Includes bolts and bolt template for 33-ft monopole tower on mat foundation

16.1010

$358

Foundation bolt kit 42"

Includes bolts and bolt template for 33-ft, 45-ft and 60-ft tower on pier foundation

16.1009

$441

Gin pole kit

Includes gin pole, shackles and wire

16.1011

$364

Hinge plate kit

Includes hinge plate and hardware

16.1012

$322

Wireless remote display kit 916 MHz

Includes wireless display, antenna and AC adaptor

16.1015

$280

USB converter kit

Includes remote to USB adaptor and software

16.1016

$84

Tower adaptor kit (5")

Includes aluminum casting and hardware to attach Skystream to Whisper 500 guyed tower kits or any 5" schedule 40 pipe

16.1017

$118

16.1018

$210

Wireless remote batt. sensor 916 MHz Includes battery voltage sensor and antenna (required for all battery charging)

*Tower price includes freight and delivery charges in USA, except Alaska and Hawaii. Customer responsible for unloading the tower from the truck. Prices and availability subject to change without notice.

MICRO HYDROPOWER

How much power can you generate with a hydroelectric turbine? The amount of power available depends on the dynamic head, the amount of water flow and the efficiency of the turbine generator combination. To get an idea about available power in watts, multiply the head in feet, times flow in gallons per minute, times 0.18, times turbine efficiency. Turbine efficiency ranges from 25% to 50%, with higher efficiency at higher heads. To get a rough idea, use 0.30 (representing 30%) as a multiplier for efficiency. The Harris Pelton turbines are well suited to higher head and lower flow situations. Flow is limited by nozzle size (a maximum 1/2"). With the Harris, adjustment to variable flows is as easy as switching a valve and dialing in the alternator. Harris turbines are now available with permanent magnet (PM) alternators. This option provides up to 50% efficiency. Higher flows are accommodated by the ESD Turgo Turbines. They can have nozzles of up to 1" diameter, and provide better efficiency at low heads. The HI-Power Hydros are ideal for sites where water is available at long distances from power needs. They generate 100+ volts AC that is stepped down and rectified at the batteries. This allows the use of relatively small wire for a distance of up to 10,000 feet. Transmitting the power from the generator to the battery at twice the battery voltage allows you to use 1/4 of the wire size for the same power loss. At 4 times the battery voltage, you can use 1/16 of the wire size required to transmit power at the battery voltage. The HI-Power hydroelectric generator can also deliver up to 3600 watts where higher power is needed. The LV Hydroelectric Generator and the ES&D Water Baby are a good solution for very low flow situations where the head is high enough to make some power.

Pipelines

We can help you design your system

A hydroelectric turbine operates from the pressure at the bottom end of a pipeline. This pressure, usually measured in pounds per square inch (psi), is directly related to the head, the vertical drop from the top of the pipeline where the water goes into the turbine located at the bottom of the pipeline. The pressure at the lowest point of a pipeline is equal to 0.433 times the head, (the vertical distance in feet). Pressure is important because it is a determining factor in how much power is available and what type of pipe is required. Polyethylene pipe can be used for pressures up to 100 psi, PVC pipe is available with pressure ratings from 160 to 350 psi and steel pipe can withstand 1000 psi or more. Check with your local plumbing supplier for pipe ratings. Pipe diameter is very important. All pipelines will cause the water flowing in them to lose some energy to friction. The pipe must be large enough for the maximum quantity of water it will carry. The pressure at the bottom of a pipeline when water is not flowing is called static pressure. When water is flowing through the outlet or nozzle of the hydroelectric turbine, the pressure at the outlet is the dynamic pressure or running head. If you install a gate valve on the pipeline just above the turbine and a pressure gauge on a “T” fitting just above the gate valve, you will read the static pressure on the gauge when the valve is closed and the dynamic pressure when the valve is opened. The maximum power that can be delivered by a pipeline will occur when the dynamic pressure is approximately 2/3 of the static pressure. The actual flow rate of the water in a hydroelectric system is determined by the diameter of the nozzle. We will supply a turbine with the proper size nozzle for your site, depending on the head, flow, length and diameter of the pipe. We carry hydroelectric generators made by Energy Systems and Design, HI-Power Hydroelectric, and Harris Hydroelectric. Use the descriptions on the following pages to help determine which turbine will work best for your site and power requirements.

If you think you have a suitable site, contact us and we will help you choose the best unit for your situation. Please provide the following information about your site: 1. Head – The total vertical elevation from the place where the water enters the pipe to the point where the turbine will be located. 2. Flow – The number of gallons per minute that are available. 3. Distance – The length of pipe that will be necessary to carry the water from the pickup to the turbine. If the pipe is already installed, what is the type and diameter? 4. Location – Distance from turbine to batteries. Nozzle selection

Power output of a hydroelectric generator is determined by the pressure of the water at the nozzle and the amount of water flowing out of the nozzle. The larger the nozzle, the greater the flow will be. The nozzle must also be sized small enough to keep your pipeline full and keep the speed of the water in the pipe below 5 feet per second. The nozzle selection chart on the next page shows water flow through various size nozzles at given pressures. Use this chart to determine what size nozzle and how many nozzles you need to accommodate the flow of water you have and to deliver the amount of power you need. A pressure gauge in the pipe feeding your turbine, installed before the shutoff valve, can help you check proper operation and diagnose problems. When the valve is shut off, the gauge will read the static pressure in pounds per square inch psi (head in feet x .433). When the valve is turned on the gauge will read a lower (dynamic) pressure. The difference between these two pressures represents your loss to friction in the pipe. The greater the flow, the greater your loss will be. (See PVC pipe loss chart on the next page.)

AEE Solar, Inc. • www.aeesolar.com • 1-800-777-6609

MICRO HYDROPOWER

Water Flow Information for Pumping and Hydroelectric Design Flow Through Nozzles

The chart below shows the flow in gallons per minute (gpm) through various diameter nozzles at a range of heads from 5 feet to 400 feet. Use chart to choose what nozzle size to use and how many nozzles a turbine must have to give the required flow to use all of the water available in the system. Head

Flow in gpm through these nozzle diameters:

feet

psi

1/8"

3/16"

1/4"

5/16"

3/8"

7/16"

1/2"

5/8"

3/4"

7/8"

1.0"

rpm for 4" turbine

5 10 15 20 30 40 50 60 80 100 120 150 200 250 300 400

2.2 4.3 6.5 8.7 13 17.3 21.7 26 34.6 43.3 52 65 86.6 108 130 173

1.37 1.68 1.94 2.17 2.38 2.75 3.07 3.36 3.76 4.34 4.86 5.32 6.14

2.68 3.09 3.78 4.37 4.88 5.35 6.18 6.91 7.56 8.95 9.77 10.9 12 13.8

3.88 4.76 5.49 6.72 7.76 8.68 9.51 11 12.3 13.4 15 17.4 19.9 21.3 24.5

6.05 7.4 8.56 10.5 12.1 13.6 14.8 17.1 19.2 21 23.5 27.1 30.3 33.2 38.3

6.18 8.75 10.7 12.4 15.1 17.5 19.5 21.4 24.7 27.6 30.3 33.8 39.1 43.6 47.8 55.2

8.4 11.6 14.6 16.8 20.6 23.8 26.6 29.1 33.6 36.6 41.2 46 53.2 59.4 65.1 75.2

11 15.6 19 22 26.9 31.1 34.7 38 43.9 49.1 53.8 60.1 69.4 77.6 85.1 98.2

17.1 24.2 29.7 34.3 42 48.5 54.3 59.4 68.6 76.7 84.1 93.9 109 121 133 154

24.7 35 42.8 49.4 60.5 69.9 78.1 85.6 98.8 111 121 135 156 175 191 221

33.6 47.6 58.2 67.3 82.4 95.1 106 117 135 150 165 184 213 238 261 301

43.9 62.1 76 87.8 107 124 139 152 176 196 215 241 278 311 340 393

460 650 800 925 1140 1310 1470 1600 1850 2070 2270 2540 2930 3270 3590 4140

PVC Pipe Loss Chart

Use the chart below to determine what pipe size is required to efficiently allow necessary flow for your power need. Once you know the required flow for your system (gpm), find the head loss for various pipe sizes. Multiply the head loss number by the length of the pipe divided by 100 and you will get the loss of head for that pipe size. The actual head minus the head loss will give you the effective head in the system. Pipe Friction Loss Chart â&#x20AC;&#x201C; Head loss in feet per 100 feet of schedule 40 PVC pipe

Pipe diameter (inches)

Flow (gallons per minute) 1

1/2

2.08

4.16

8.7

14.8

23.5

3/4

0.51

1.02

2.2

3.7

5.73

10.5

20.1

42.5

0.1

0.55 0.68

1.15

1.72

3.17

6.02

12.8

21.8

32.9

46.1

100 150 200 250 300 400 500

1-1/4 0.03 0.14 0.19 0.31 0.44 0.81 1.55 3.28 5.59 8.45 11.9 20.2 30.5 45.6 1-1/2

0.22 0.38

0.72

1.53

2.61

3.95 5.53 9.43

14.3

28.6

36.7

0.07

0.21

0.45

0.76

1.15

1.62

2.75

4.16

5.84

7.76

9.94

15.1

34.8 59.3

0.03 0.04 0.05 0.09

0.19

0.32

0.49 0.68

1.16

1.75

2.46 3.27

4.19

6.33

13.4

25.0

37.8

46.1

0.07

0.11

0.17

0.23

0.4

0.6

0.85

1.13

1.44

2.18

4.63

7.88

11.9

18.4

40.1

0.04 0.06

0.11

0.16

0.22

0.3

0.38 0.58 1.22 2.08

3.15

4.41

7.52

0.03 0.04 0.05

0.07

0.1

0.13

0.02

2 2-1/2 3

0.07

0.08

0.13

0.03 0.05

0.11

0.02

0.03

Prices and availability subject to change without notice.

0.19

0.4

0.69

1.05

1.46

2.49

3.76

0.03 0.04 0.05 0.08

0.16

0.28 0.43

0.6

1.01

1.53

MICRO HYDROPOWER

Hi-Power

Hydroelectric Generators

NEW! LV Hydroelectric Generators

Hi Power Hydroelectric generators are ideal for sites where water is far from power needs (up to 10,000 feet), or when greater power is required. High transmission voltage can be sent over a mile before being ‘stepped down’ to battery voltage. It comes complete with step-down transformer, rectifier, fuses and amp meter. Use a diversion-type regulator with these units.

Hi-Power is now offering a low voltage brushless PM generator. This user-friendly unit requires no adjustments and is more efficient than car alternator types over a wider range of head and flow. • Head range: 40 to 400 feet • Flow range: 5 to 400 gpm • Maximum power: 1200 watts • Efficiency: 30% to 70% • Battery voltage options: 12V, 24V, 48V, 96V Available in the four voltages above for direct battery charging. The 48- and 96-volt units allow the use of smaller gauge wire between the generator and the battery. An MPPT charge control, like the Outback MX-60, can be used to efficiently step the voltage down for charging and regulating 12-, 24- or 48-volt batteries. The sealed permanent magnet alternator is mounted on a Harris housing with the bronze Harris Pelton wheel. The external rectifier is water-cooled and all fasteners are stainless steel. It comes with an induction meter and 3 feet of 1'' flexible hose per nozzle. Order multiple nozzles for convenient adjustment to varying flows. Alternator has 2 sealed 6203 bearings which should be changed every 5-10 years, depending on use. When ordering, specify battery voltage, transmission line length and size, flow, pressure, pipe size and length.

Description

• Head range: 60 to 500 feet • Flow range: 10 to 400 gpm • Maximum power: 3600 watts • Efficiency: 30% to 60% • Transmission voltage: 110V to 440V • Battery voltage: 12V, 24V, 48V These hydroelectric generators use brushless alternators for reliability and versatility. They produce 110V, 220V, or 440V “wild” (unregulated) AC, which is then stepped down with the supplied transformer and rectifier. The heavy-duty brushless alternator is housed on the Harris housing and uses the Harris Bronze Pelton Wheel for flows up to 200 gpm and the ESD Turgo Wheel and housing for flows of 200 to 400 gpm. Available in 4 sizes ranging from 600 to 3600 watts. The HV600 is available with 2 or 4 nozzles. The larger units come with 4 nozzles. 2-year warranty. Specify battery voltage when ordering.

Item code

Price

Description

Item code

Price

LV Hydro with 1 nozzle

17.2005

$1,350

HV 600 – 600 watt 2 nozzle

17.2025

$2,500

LV Hydro with 2 nozzles

17.2007

$1,400

HV 600 – 600 watt 4 nozzle

17.2028

$2,600

LV Hydro with 3 nozzles

17.2009

$1,450

HV 1200 – 1200 watt 4 nozzle

17.2030

$3,000

LV Hydro with 4 nozzles

17.2011

$1,500

HV 1800 – 1800 watt 4 nozzle

17.2031

$3,500

Car alternator upgrade kit

17.2019

$500

HV 3600 – 3600 watt 4 nozzle

17.2034

$5,000

Hi-Power turgo nozzle

17.2037

$600

AEE Solar, Inc. • www.aeesolar.com • 1-800-777-6609

MICRO HYDROPOWER

Harris

ES&D

Pelton Turbines

ES&D’s micro hydro systems employ high-efficiency, precisioncast parts and non-corrosive alloys for long life and durability. A digital multimeter accompanies each turbine for measuring output amperage. These units can be used in off-grid/standalone or grid-tie systems.

This hydroelectric battery charger uses a cast bronze Pelton wheel and a brushless permanent magnet alternator on a white powder-coated aluminum housing. • Head range: 20 to 600 feet • Flow range: 4 to 250 gpm • Maximum 12-volt power: 700 watts • Maximum 24-volt power: 1400 watts • Maximum 48-volt power: 2500 watts They are available with one, two or four nozzles, depending on water flow and power requirements. (PVC manifold with one shut-off valve on two-nozzle machines and 3 shut-off valves on 4-nozzle machines is available). These turbines can be fitted with nozzles up to 1/2" in diameter. Each hydroelectric system is custom-built to match your site specifications. Please tell us your head, flow, pipe size and length, electrical transmission line length and battery voltage when ordering. The new permanent magnet (PM) brushless alternator pictured here is 15-30% more efficient than the automotive alternator used in the past; and they last longer. Allow 5 to 6 weeks for delivery. 1-year warranty.

ES&D Stream Engine Turbines ES&D hydroelectric battery chargers use a cast bronze turgo runner to drive a long-life, brushless permanent magnet alternator. • Head Range: 5 to 200 feet • Flow range: 10 to 400 gpm • Maximum Power: 1000 watts • voltage from 12 to 48 VDC A simple change of wiring in the junction box allows this turbine to charge 12, 24, or 48-volt battery systems. These turbines come with cut-to-size nozzles that can be user-set for up to 1", allowing a very large flow in low head situations. They can operate on heads as low as five feet with a flow of 40 gpm. Description

Item code

Price

ES&D 2-Nozzle Stream Engine

17.3241

$2,125

ES&D 4-Nozzle Stream Engine

17.3244

$2,375

ES&D Water Baby • Head Range: 50 to 500 feet • Flow range: 3 to 30 gpm • Max Power: 350 watts • Voltage from 12 to 48 VDC

Description

Item code

Price

Harris PM 1-Nozzle 12/24V/48V

17.1030 $2,300

Harris PM 2-Nozzle 12/24V/48V

17.1032 $2,387

Harris PM 4-Nozzle 12/24V/48V

17.1034 $2,555

Fan kit (recommended when producing over 500W)

17.1092

Prices and availability subject to change without notice.

$70

This new tiny turbine, a miniature version of the Stream Engine above, is ideal for sites with good head but with very little flow. Two models are available; one for 12- to 48-volt charging and one for high voltage transmission. At 3 gpm and 100 feet of head, the Water Baby will charge at 25 watts. Comes with a selection of nozzles. Description

Item code

Price

ES&D 1-Nozzle Water Baby – 12 - 24V

17.3245

$1,645

ES&D 2-Nozzle Water Baby – 12 - 24V

17.3247

$1,770

ES&D 4-Nozzle Water Baby – 12 - 24V

17.3249

$2,645

ES&D 1-Nozzle Water Baby – 48V

17.3252

$1,770

ES&D 2-Nozzle Water Baby – 48V

17.3254

$1,895

ES&D 4-Nozzle Water Baby – 48V

17.3256

$2,645

CHARGE CONTROLLERS

Charge Controllers â&#x20AC;&#x201C; PWM and MPPT A charge controller is an electronic voltage regulator, used in off-grid systems and grid-tie systems with battery backup, that controls the flow of power from the charging source to the battery. The charge controller automatically tapers, stops, or diverts the charge when batteries become fully charged. Some charge controllers have metering and datalogging capability to show system operation parameters and battery charge status. Some have low battery load disconnect to prevent overdischarge and some have built-in light controls to turn on lights at night. Charge controller capacities ranges from 4 amps to 80 amps and multiple charge controllers can be used in parallel for larger systems. The simplest charge controllers turn off the charge when the battery reaches a voltage near full charge, and turn it on when the voltage drops about one volt. Pulse width modulated (PWM) charge controllers turn on an off very rapidly, holding the batteries at full charge, making better use of available power. Maximum power point tracking (MPPT) charge controllers take power from the charging source at a voltage where it can put out the most power (its maximum power point) and convert that to the correct voltage to charge the battery. This technique significantly increases the power from a solar array, especially when batteries are discharged, battery voltage is low, and the temperature is low causing the maximum power point voltage of the solar modules to be high. Most MPPT charge controllers can take an array voltage much higher that what is required by the batteries, allowing the use of modules with higher peak power voltage, designed for grid-tie use. A higher voltage solar array also allows smaller wire to be used between the array and the charge controller, which can save wire and installation cost in large systems. Maximum power point tracking allows a PV array to deliver up to 30% more power to a battery than it would if it were connected directly to the battery.

Apollo Solar NEW! T80 Turbo Charger The T80 TurboCharger integrates maximum power point tracking, battery charge management, state-of-charge information and communications into a single device. It can deliver 80 amps continuous output to 12-, 24- or 48-volt battery systems from PV arrays with open circuit voltage up to 140 VDC (150 V absolute maximum voltage). Wire modules in series to use smaller wire between the array and charge controller. The T80 captures up to 35% more power from the PV array. Their MPPT algorithm starts early and locks onto the peak power during rapidly changing insolation and temperature. The controller supports flooded lead acid (FLA), GEL and absorbed glass mat (AGM) batteries. Four-stage charging with adjustable set points for all parameters. The T80 TurboCharger produces full rated power without derating up to 40oC ambient temperature. Above that, the output current is reduced gradually to protect the life of the T80 and then automatically ramped up as the temperature decreases. High efficiency power circuits and robust thermal design minimize heat generation. The internal temperature-controlled variable speed fan runs just fast enough to maintain optimum reliability. UL Listed. Dimensions are 15.2" x 8.5" x 4.4" and weight is 22 lbs. The T80 includes a built-in energy monitor using TriMetric technology from Bogart Engineering. It tracks power production and consumption to calculate the energy remaining in the battery. State of charge (SOC) is displayed in percent full, amphours, watt-hours and bar graph format on a 4-line 20-character LCD with back light. In addition, 90 days of energy harvest history is stored in the T80. The on-board RS-232 and slot for optional add-in cards provide data communication to remote readouts, PCs and the internet. System performance can be monitored remotely and the T80 accepts software upgrades from a PC. Prices and availability subject to change without notice.

Two independently programmable SPST relays can be used to control external devices based on battery voltage, charge or discharge current or battery state of charge. Contact rating is Â˝ amp at up to 50 VDC. Optional wired and wireless displays are available. The RD wired display can be up to 100 feet from the controller using 4-conductor telephone cable. The RD100 wireless display can be 100 feet away from controller in buildings and 300 feet line-of-sight. Its built-in rechargeable batteries last up to 3 months and can be recharged from 12, or 24 VDC or 115 VAC. Optional network card allows you to stack up to 16 T80 controllers on one battery bank. Add a network card to each controller and connect with CAT-5 cables. One controller acts as a master and the others as slaves.

Model T80

Description

Item code

Price

RD-WIRED

Apollo T80 charge controller Wired remote display

20.7085

$199

RD100

Wireless remote display

20.7087

$399

RCL100

Wireless computer link

20.7089

$199

ASNET

Network option card

20.7091

$99

20.7080

$849

CHARGE CONTROLLERS

MPPT

Xantrex NEW! XW-MPPT60-150 Charge Controller The XW-MPPT60-150 can used with PV arrays with a voltage equal to anything from battery voltage to 150 VDC and can support an output of up to 60 amps into the battery for battery voltage of 12 to 60 VDC. The PV open circuit voltage must not exceed 150 VDC. Maximum power point tracking allows the charge controller to harvest the maximum energy available from the PV array and deliver it to the batteries. The MPPT algorithm continuously adjusts the operating points in an attempt to find the maximum power point of the array. The algorithm can then determine if it is harvesting more or less power than the previous operating points. The charge controller has a configurable auxiliary output (producing 5 to 13 volts at 200 mA) to drive a relay for load control or to turn on devices such as vent fans or indicator alarms. The auxiliary output can be configured to perform only one function at a time. Its large aluminum heatsink allows it to operate at full power with only convection cooling, without the need for a fan. Built-in PV ground fault protection allows code-compliant installation without the need for additional ground fault protection. The XW-MPPT60-150 can be mounted on the side or top of the XW power distribution panel, or used by itself in other PV systems. The front panel features a 2-line 16-character display and four buttons for configuration and system monitoring. A battery temperature sensor is included with the controller. The XW-MPPT60-150 is able to communicate its settings and activity to other Xanbus-enabled devices, such as the XW Series inverter/charger, the system control panel II (SCP), XW automatic generator start (XW-AGS), and other Xantrex XW-MPPT-60-150 solar charge controllers through the Xanbus network. Array size can be up to 750 watts when charging a 12-volt battery, 1,500 watts when charging at 24 volts and 3,000 watts when charging at 48 volts. See the Xantrex array sizing tool at www.xantrex. com/support. Dimensions are 14 ½"H x 5 ¾"W x 5 Xantrex model Description ½"D and weight is 12 lbs. 5-year warranty. XW-MPPT60-150

60-amp MPPT charge controller

Item code

Price

20.8040

$650

OutBack MX60 MPPT Charge Controller Rated for up to 60 amps of DC output current, the OutBack MX60 can be used with battery systems from 12 to 60 VDC with PV open-circuit voltage as high as 140 VDC. The MX60’s setpoints are fully adjustable to allow use with virtually any battery type, chemistry and charging profile. The OutBack MX60 allows you to use a higher output voltage PV array with a lower voltage battery – such as charging a 12- or 24-VDC battery with a 48-VDC PV array. This reduces wire size and power loss from the PV array to the battery/inverter location and can maximize the performance of your PV system. Array size can be up to 707 watts when charging a 12-volt battery, 1,500 watts when charging at 24 volts and 3,000 watts when charging at 48 volts. The OutBack MX60 comes standard with an easy-to-use and understand display of the PV system’s performance. The 4-line, 80-character backlit LCD display is also used for programming and monitoring of the system’s operation. The OutBack MX60 can also be connected to the OutBack MATE system controller and display to allow monitoring of up to eight MX60 controllers from a distant location – up to 300 feet away. The MATE also includes an optoisolated RS232 port for connection to a PC computer for data logging and system monitorOutBack ing. ETL Listed. model Description Item code Price Dimensions MX60 OutBack 60A MPPT charge controller 20.2015 $649 14.5"H x 5.75"W Remote temperature sensor with 20' cable RTS 30.4190 $29 x 5.75"D. Weight: 12 lbs. 2-year System controller – shipped with a 50' cable MATE 30.4180 $295 warranty. Black version of the MATE above MATE-B MATE-B

Flush mount version of the MATE

30.4180-B

$295

30.4181

$295

AEE Solar, Inc. • www.aeesolar.com • 1-800-777-6609

CHARGE CONTROLLERS

Blue Sky Energy

â&#x20AC;&#x201C; Solar Boost MPPT Charge Controllers

The Blue Sky Solar Boost features reverse-polarity protection, MPP tracking and selectable-charge voltage for flooded and gel lead-acid batteries. An equalize function periodically conditions liquid electrolyte lead-acid batteries. An optional user-friendly digital display is available to monitor PV charge performance. The display shows battery voltage, solar current, charge current and charge mode, either in the controller, as a remote panel installed up to 300 feet away, or both. Optional temperature compensation of charge voltage is also available to further improve charge controller and battery performance. Solar Boost controllers available with or without digital display and optional remote display. 3-year limited warranty.

Solar Boost 50L

Solar Boost 2512i

This charge controller can be used on 12- and 24-volt systems. It can also be used to charge a 12-volt battery from a 24 volt array. Maximum opencircuit PV array voltage is 57 VDC.

The low-cost Solar Boost 2512i provides a fully automatic 3-stage charge controller system. A partial IPN network interface is also included to allow use of the IPN-Remote or IPN-ProRemote displays. Additional features provided in the Solar Boost 2512iX include automatic or manual equalization, battery temperature sensor input, full IPN network compatibility, and an auxiliary output. The user-configurable auxiliary output can serve as either a 25-amp load controller, or as a 2-amp auxiliary battery charger. The auxiliary battery charge feature is ideal for charging a separate battery such as the engine battery in an RV.

Solar Boost 6024H The 6024H is designed for charging 12- or 24-volt batteries from 36-, 48- or 60-volt PV arrays (maximum open circuit voltage is 140). This allows for a much smaller wire size between the array and battery in large systems. Maximum charge current is 60 amps at 12 or 24 volts.

Solar Boost 3048 SB3048 is designed to charge 24- and 48-volt battery systems from a 48- to 60-volt array (maximum open-circuit voltage is 140). Maximum charge current is 30 amps output at 24 or 48 VDC.

Solar Boost 2000E This 25-amp solar charge controller is for 12-volt systems. It mounts in a 5-11/16" x 3-15/16" cut-out and is wired from the rear. This controls very popular in RV installations. Optional box allows surface mounting.

Model SB50L SB50DL SB50PDL SB6024HL SB6024HDL SB6024HPDL SB3048L SB3048DL

Description Charge controller Controller w/ digital display

System Charge voltage amps

Item code

Price

12 or 24

20.3140

$432

12 or 24

20.3137

$514

Front cover w/ digital display for SB50L 12 or 24 60 Charge controller Controller w/ digital 12 or 24 60 display

20.3134

$119

20.3143

$518

20.3146

$599

Front cover w/ digital display for SB6024HL 24 or 48 30

20.3131

$119

20.3128

$493

20.3125

$575

Charge controller Controller w/ digital display

24 or 48

SB3048PDL

Front cover w/ digital display for SB3038L

20.3131

$119

SB2000E

Charge controller

20.3122

$236

20.3119

$30

Solar Boost 3024i

Wall mount box for SB2000

SB3024i is designed to charge 12- and 24-volt battery systems from a 24-volt array (maximum open circuit voltage is 57). Maximum charge current is 30 amps output at 12 or 24 VDC. The new IPN network interface coordinates multiple controllers and shares temperature sensors and display.

SB2512i

Charge controller

20.3123

$179

SB2512iX SB3024i

Charge controller

12 12 or 24

25 30

20.3124

$219

20.3155

$299

12 or 24

20.3156

$359

20.3157

$99

SB3024Di

Charge controller Controller w/ digital display

SB3024PDi

Front cover w/ digital display for SB3024i

IPNPRO-S

IPN ProRemote display w/ 500 amp shunt

20.3161

$199

IPNPRO

IPN ProRemote display

20.3162

$169

Optional Equipment

IPNREM

IPN basic remote

20.3163

$69

A remote temp probe and a remote digital display can be mounted up to 300 feet away and used with all of the Solar Boost controllers. Optional shunts allow it to monitor other charging sources and loads.

Model SB50RD25

Prices and availability subject to change without notice.

Description of optional accessories

Item code Price

Remote digital display w/ 25' cable 930-0022-20 Battery temperature sensor CS-100 Remote shunt 100A/100mV

20.3152

$112

20.3149

$30

28.9245

$35

CS-500

28.9253

$35

Remote shunt 500A/50mV

CHARGE CONTROLLERS

MPPT, PWM

Morningstar NEW! SunSaver MPPT Charge Controller The SunSaver MPPT charge controller is designed for 12V and 24V battery charging from PV modules with a maximum open circuit voltage of 75V. Use up to three 36-cell modules in series. It can be used with 200 watts of PV when charging a 12-volt battery and up to 400 watts when charging a 24-volt battery. Provides an estimated 5-25% boost of amps from the PV array into the battery. Actual boost depends on PV cell temperature and battery state of charge. Enables the use of high voltage PV modules (designed for on-grid applications) for off-grid 12V or 24V battery charging. Provides a means to use a 24V PV array to charge a 12V battery, reducing power losses in systems with a long cable run between the PV array and the battery. The controller has electronic protection from short circuit, overcurrent, reverse polarity, high temp, high voltage, lightning and transient surges. An adjustable low battery voltage load disconnect protects the battery from over-discharge. LED indicators indicate charging, low battery and faults. Dimensions are 6.6" x 2.75" x 2.2". Weight is 1.65 lbs. 5-year warranty. Model

Description

System voltage

SS-15MPPT

SunSaver MPPT charge controller

12 or 24

Charge Item code Price amps 20.1261

$ 278

NEW! SunSaver Duo RV Charge Controller The SunSaver Duo two battery controller for RVs, caravans, boats and cottages is rated for 25 amps at 12 volts DC. This product will charge two separate and isolated batteries at the same time, such as a house and an engine battery, based on user selectable priorities. The SunSaver Duo employs Morningstarâ&#x20AC;&#x2122;s legendary SunSaver controller technology, whose long-term track record for high reliability and improved battery charging is well-recognized in the solar industry. This controller includes a backlit remote meter which may be mounted in or on a wall, and displays digital and pictorial status information about the solar power system. The SunSaver Duo is epoxy encapsulated for environmental protection, is user adjustable via DIP switch or connection to a personal computer and has an optional remote temperature sensor. 5-year warranty.

Model

Description

System voltage

Charge amps

Item code

Price

SK-6

SunSaver Duo

20.1250

$188

SunKeeper Charge Controller The SunKeeper is available in 6-amp or 12-amp versions at 12 volts DC. To withstand the high temperatures at the solar module, the controller has been designed using extremely efficient power electronics and is rated to 70C. The SunKeeper is also certified for use in Class 1, Division 2 hazardous locations, making it an ideal controller for solar powered oil/gas applications. Mounts in 1/2" knockout. 5-year warranty.

Model

Description

System voltage

Charge amps

Item code

Price

SK-6

SunkKeeper6

20.1252

$63

SK-12

SunKeeper12

20.1253

$89

Prices and availability subject to change without notice.

CHARGE CONTROLLERS

PWM

Morningstar

TriStar Charge Controllers

The TriStar pulse width modulated (PWM) controller can operate as a solar charge controller, a load controller, or a diversion regulator in 12-, 24- or 48-volt systems. It can operate in only one of these modes at a time, but two or more controllers can be used to provide multiple functions. PWM operation may be changed to on/off operation to prevent telecom noise. Two models are available with UL current ratings of 45 and 60 amps. A choice of 7 different setpoints are easily selectable with DIP switches. An RS-232 communications enables PC connection to adjust control setpoints and data logging. An optional digital display may be mounted on the front of the controller or up to 100 feet away using 4-conductor phone cable with RJ-11 jacks. Battery temperature compensation may be added with the optional temperature sensor. Knock-outs on the bottom of the charge controller match knock-out spacing on the Xantrex DC-175/250 disconnect and the OutBack FLEXware power system components, allowing easy mounting on either. Dimensions: 10.25" H x 5" W x 2.8" D; weight is 3.5 lbs. 5-year warranty. UL Listed.

Model

Description

System voltage

Charge amps

Item code

Price

TS-45

TriStar 45 charge controller

12, 24 or 48

20.1105

$169

TS-60

TriStar 60 charge controller

12, 24 or 48

20.1108

$218

RTS

Battery temperature sensor

20.1141

$32

TS-M

Digital display mounts on front of charge controller

20.1113

$99

Remote display with 100 ft. cable

20.1115

$136

ProStar Charge Controllers Recently revised, this sophisticated line of PV charge controllers incorporates constant voltage PWM to make maximum use of valuable PV power. They have automatic equalization, temperature compensation and very high efficiency. They can be used on 12-, 24- and 48-volt systems with sealed, gel and wet-cell lead-acid batteries. Front panel LEDs indicate when the batteries are being charged and relative battery state of charge. Reverse polarity protection on input and output. In the event of a load short circuit, the load is automatically disconnected. “M” models include LCD meter of battery voltage, PV charging current, and load current. Low voltage LVD is current-compensated to prevent false disconnect when the battery is heavily loaded. Units are conformal coated to guard against corrosion. Dimensions: 6.01" x 4.14" x 2.2". 5-year warranty. Model

Description

System voltage

Charge amps Item code

Price

PS-15

ProStar 15

12 or 24

20.1120

$112

PS-15M

ProStar 15 w/ digital display

12 or 24

20.1123

$179

PS-15M-48V

ProStar 15 48 volt w/ display

20.1126

$222

PS-15M-48-PG

48 volt w/ display & positive ground

20.1129

$239

PS-30

ProStar 30

12 or 24

20.1132

$152

PS-30M

ProStar 30 w/ digital display

12 or 24

20.1135

$219

PS-30M-PG

30 w/ digital display & positive ground

12 or 24

20.1138

$236

RTS

Battery temperature sensor

20.1141

$32

AEE Solar, Inc. • www.aeesolar.com • 1-800-777-6609

CHARGE CONTROLLERS

PWM

Morningstar SunSaver Charge Controllers The SunSaver is a very reliable charge controller and uses the same battery charging algorithm as the ProStar and offers many of the advantages of the ProStar for smaller systems, at a reduced cost. Constant voltage pulse width modulation (PWM) charging is a proven advance compared to the common on/off PV regulators. SunSavers are field-selectable for sealed or flooded batteries. A rugged anodized aluminum case and epoxy encapsulated electronics ensure durability and longevity. A temperature compensation sensor in the charge controller varies full charge voltage with temperature. They have LED charging and load control indicators in LVD models. 5-year warranty. Dimensions: 6" x 2.2" x 1.3". Model

Description

System voltage

Charge amps

LVD amps

Item code

Price

SS-6-12V

SunSaver 6

20.1245

$48

SS-6L-12V

SunSaver 6 w/ LVD

20.1248

$59

SS-10-12V

SunSaver 10

20.1230

$55

SS-10L-12V

SunSaver 10 w/ LVD

20.1233

$70

SS-10L-24V

SunSaver 10 w/ LVD

20.1236

$76

SS-20L-12V

SunSaver 20 w/ LVD

20.1239

$95

SS-20L-24V

SunSaver 20 w/ LVD

20.1242

$101

SunLight Charge Controller with Lighting Control The SunLight has all of the features of the SunSaver controller. It also has a rotary switch that allows it to turn on the loads after dusk for 2, 4, 5, 8, or 10 hours. It also has the option to turn loads on at dusk, off and on again before dawn. In this configuration, you can choose the following settings (in hours): 3/off/1, 4/off/2, or 6/off/2. â&#x20AC;&#x153;Onâ&#x20AC;? from dusk to dawn is also possible. A test button turns light on for five minutes. 5-year warranty. Dimensions: 6.6" x 2.2" x 1.3".

Model

Description

System voltage

Charge amps

LVD amps

Item code

Price

SL-10L-12V

SunLight w/ LVD

20.1218

$108

SL-10L-24V

SunLight w/ LVD

20.1221

$116

SL-20L-12V

SunLight w/ LVD

20.1224

$141

SL-20L-24V

SunLight w/ LVD

20.1227

$148

SunGuard Charge Controller The SunGuard uses the same charging circuit as the SunSaver. It is ideal where a 12-volt low-power controller is needed. It can control up to 75 watts of PV module(s). Since it is epoxy encapsulated, it can be used outdoors in a harsh environment. Dimensions are 2.5" x 2" x 1.6" with wire leads for connecting module and battery. 5-year warranty.

Model

Description

System voltage

Charge amps

LVD amps

Item code

Price

SG-4

SunGuard

4.5

20.1215

$30

Prices and availability subject to change without notice.

CHARGE CONTROLLERS

PWM

Xantrex

C-35, C-40 and C-60 PWM Controllers

The Xantrex C-35, C-40, and C-60 PWM (pulse width modulator) controllers can be used as PV charge controllers, DC load controllers or DC diversion regulators in 12-, 24- and 48-volt systems (except only the C40 can be used in 48-volt systems). They operate in only one mode at a time, so to provide both PV charge controller and low battery load disconnect, two controllers must be used. As DC load controllers they disconnect the load at a user-settable low voltage and reconnect at a higher voltage reconnect point. As diversion controllers they send excess power to a “dummy load” (such as a water or space heater) to regulate hydroelectric or wind generators. When used in diversion mode, derate the amperage by 25%. All Xantrex controllers, when used as a charge controller, have field-adjustable bulk and float setpoints and perform automatic equalization every 30 days or whenever LVD is reached. Equalization can be manually initiated with automatic shut-off. Order the optional temperature sensor for a more accurate battery charge controller. The optional LCD digital display shows battery voltage, array amps and watts, cumulative amp-hours and a separately resettable “trip” amp-hour measurement. The digital display is available for mounting on the front of the charge controller, or with a 50- or 100-foot cable for remote mounting in a double-gang electrical box. UL Listed. 2-year warranty.

Model

Description

System voltage

Max PV amps

Item code

Price

C-35

Charge controller

12 or 24

20.8004

$119

C-40

Charge controller

12, 24 or 48

20.8005

$159

C-60

Charge controller

12 or 24

20.8009

$199

BTS/15

Battery temperature sensor with 15 foot cable

20.8025

$29

BTS/35

Battery temperature sensor with 35 foot cable

20.8029

$32

Digital display mounts on front of charge controller

20.8016

$99

CM/R50

Remote display with 50 foot cable

20.8019

$126

CM/R100

Remote display with 100 foot cable

20.8017

$146

Xantrex C-12 Charge / Lighting Controller The Trace C-12 controller is PWM microprocessor-based and ideal for small village power systems, vacation homes, outdoor area lighting, sign lighting, and bus shelters. It has a 12-amp low-voltage disconnect and an automatic lighting control. The lighting control turns the light on at dusk, then has an adjustable duration timer for 2 to 8 hours of run time, or can be set to run all night. If the battery gets low, lights are turned off. User-adjustable LVD set points. For use in 12-volt systems only. Can be mounted outdoors. Dimensions: 6.5" x 4.3" x 1.5". UL Listed. 2-year warranty.

Model

Description

System voltage

Max PV / load amps

Item code

Price

C-12

Charge controller / lighting controller

12 / 12

20.8002

$110

AEE Solar, Inc. • www.aeesolar.com • 1-800-777-6609

CHARGE CONTROLLERS

Specialty Concepts Inc. SCI RV Charge Controllers These charge controllers are designed by Specialty Concepts Inc. for the RV market. They are designed to flush-mount in a rectangular cut-out. They have a digital amp- and volt-meter for accurate information and an LED bar graph display for at-a-glance battery status. Charging is set to stop at 14.4 volts and resume at 13.0, but the full charge level can be adjusted by turning a small screw on the back of the circuit board. Terminal strip on back of unit accepts up to 10 AWG stranded wire. The Mark 15 and 22 controllers have array and battery fuses on the back of the panel and a switch to set the display to volts, amps, or off. The optional black anodized aluminum box can be used to surface-mount this controller on a wall. Knock-outs are provided for wiring. Dimensions: 7.5" W x 4.25" H x 1.5" D. 5-year warranty. System voltage

Charge amps

Item code

Price

Mark 15/12

20.4215

$119

Mark 22/12

20.4217

$129

20.4211

$25

Model

Surface mount box

ASC Charge Controllers The ASC is a compact, encapsulated, battery charge regulator for use in small photovoltaic systems. It is available in 12-volt and 24-volt units up to 16 amps. The ASC is a switching shunt regulator, housed in an anodized aluminum chassis and encapsulated in a hard epoxy resin. The terminal block accepts up to 12-gauge wire or a spade connector, providing simple installation. We stock a variety of 12- and 24-volt controllers. See the chart below. Some have temperature compensation, low-battery voltage disconnect and adjustable set points or a combination of some of these. All ASC controllers are FM approved, Class 1, Division 2 explosion-proof devices so they are an excellent choice for oil, gas and industrial installations. Shipping weight 1 pound. Five-year warranty.

Model

Optional features

Battery PV voltage amps

Load amps

Dimensions LxWxD

Weight (lbs)

Item code

Price

ASC-12/4

Charge controller only

6" x 3.5" x 3"

20.4327

$47

ASC-12/8

Charge controller only

6" x 3.5" x 3"

20.4331

$54

ASC-12/8 A

Temp compensation

6" x 3.5" x 3"

20.4332

$64

ASC-12/8 AF

Temp compensation, adjustable set point

6" x 3.5" x 3"

20.4355

$59

ASC-12/12

Charge controller only

6" x 3.5" x 3"

20.4341

$62

ASC-12/12 A

Temp compensation

6" x 3.5" x 3"

20.4343

$64

ASC-12/12 AF

Temp compensation, adjustable set point

6" x 3.5" x 3"

20.4346

$67

ASC-12/16

Charge controller only

6" x 3.5" x 3"

20.4352

$66

ASC-12/16 AF

Temp compensation, adjustable set point

6" x 3.5" x 3"

20.4356

$78

ASC-12/16 AEF

Temp compensation, low-bat disc, adjustable

6" x 3.5" x 3"

20.4357

$94

ASC-24/8 AF

Temp compensation, adjustable set point

6" x 3.5" x 3"

20.4437

$61

ASC-24/16 AF

Temp compensation, adjustable set point

6" x 5" x 3"

20.4457

$78

ASC-24/16 AEF

Temp compensation, low-bat disc, adjustable

6" x 5" x 3"

20.4458

$94

Prices and availability subject to change without notice.

CHARGE CONTROLLERS

PWM, Lighting Controllers

Phocos

Atkinson

CX Charge Controllers

Phocos CX 12/24-volt solar charge controllers have exceptional features at a very good price. They feature PWM (pulse width modulator) regulation, with integrated temperature compensation, low-battery load disconnect and a comprehensive display. Battery state of charge, charge and discharge current and faults are clearly displayed on an LCD in a bar graph.

These only consume 4 mA at night. The deep discharge protection function can be set up to three different modes: voltage controlled, SOC controlled or adaptive (fuzzy logic). CX controllers have a built-in data logger. Data can be accessed by a PC by using the CX-USB interface converter. Data includes maximum and minimum battery voltage, state of charge at beginning and end of day, amp-hours produced by PV array and more. Daily data is available for the past 7 days. Other features include audible warnings and a programmable night light function. Phocos charge controllers cannot be used in systems where the array, battery and load negatives are grounded, hence they are not for use in systems that meet the NEC. Dimensions are 3.5" x 3.5" x 1.5". Not UL Listed. 3-year warranty.

Model

System voltage

Max PV amps

CX10

12 or 24

20.5004

$58

CX20

12 or 24

20.5005

$78

CX40

12 or 24

20.5009

$116

20.5011

$58

CX – USB interface for data logger

Max load amps Item code Price

Lighting Controllers

This fully waterproof PV charge and lighting controller for area lighting, roadside signs, and warning signs can be used with 12or 24-volt systems. 15-amp and 40-amp versions are available. Controllers have low-voltage load disconnect and temperature compensation and can be used with sealed or flooded batteries. Pulse action reduces sulfation.

Model

System PV Load Dimensions voltage amps amps L" x W" x D"

Item code

Price

PVLC-15

12 or 24

20.5425

$95

PVLC-40 12 or 24

3.3 X 5.5 X 1.7 20.5427

$140

2 X 3 X 1.25

Lighting Controllers with Motion Sensor

This fully waterproof PV charge and lighting controller for area lighting, roadside signs, and warning signs can be used with 12or 24-volt systems. 15-amp and 40-amp versions are available. Controllers have a motion sensor to activate the light or load when motion is sensed. They have temperature compensation and can be used with sealed or flooded batteries. Pulse action reduces sulfation. Model

System PV Load Dimensions voltage amps amps L" x W" x D"

Item code

Price

PVLC15MD

12 or 24

PVLC 40MD

20.5432

$130

12 or 24

3.3 X 5.5 X 1.7 20.5435

$160

2 X 3 X 1.25

AEE Solar, Inc. • www.aeesolar.com • 1-800-777-6609

CHARGE CONTROLLERS

Generator Start Controllers

GSCM – Generator Start Controller Module The GSCM is a microprocessor-based generator-starting controller that receives start commands from the 12-volt output from an OutBack FX inverter auxiliary relay, a user-supplied switch, an auxiliary relay in an inverter, a voltage controlled relay, a timer or any user-supplied contact closure. It automatically controls a gas/propane or diesel powered generator or pump, and is totally sealed for harsh environment operation. The GSCM provides contact signal relays to start the engine and disconnect the starter when a minimum generator frequency output is measured. It monitors the generator operation, shutting it down if one of several fault conditions is detected. LEDs are flashed to indicate the cause of the shutdown. Manually resetting the GSCM removes the lockout and allows the generator to restart if called. The GSCM is powered by 12 to 24VDC from a battery bank and will start generators for 12 to 48V systems. For 48V systems the GSCM must be powered by a 24V-or-less tap on the 48V battery bank. The GSCM provides a 30-day exercise function which can be synchronized with a photovoltaic input to only start each 30-day period at the beginning of the solar charge day. 2-year limited warranty. Dimensions are 5.5" x 3.3" x 1.5". Model

Description

Item code

GSCM

Generator start controller module

20.6341

Price $248

GSCM-mini This generator start controller is optimized for use with OutBack inverters. It supports three types of 3-wire gas-generator control: momentary, maintained or ignition. It has a fixed crank time and over and under frequency shutdown. Model

Description

Item code

GSCM-mini

Generator start controller module

20.6343

Price $165

Magnum AGS – RV Auto Generator Start The Magnum AGS is compatible with most major generators, including Onan, Powertech, Generac, and Weterbeke. Please check with us for specific model compatibility. The Magnum Auto Generator Start (AGS) is designed to automatically start your coach generator based on low battery condition or the inside temperature of the coach. You can set the battery start voltage from 10-12 VDC or 20-22 VDC, the start temperature from 65°-85°F, the run time from one to five hours, and the quiet time with an easy-to-set clock. Auto Gen Start settings do not interfere with the manual start / stop operation of the generator. Just use any existing start / stop switch in your coach. Two models are available. The standalone version of the AGS works well for installation and operation without an inverter. The network version of the AGS allows operation of the AGS via the ME Series remote panel. Model AGS-S AGS

Prices and availability subject to change without notice.

Description

Item code Price

Automatic generator start standalone

20.6375

$299

Automatic generator start – Magnum network version – Use with Magnum inverters only

20.6377

$299

CHARGE CONTROLLERS

Load Diversion

Diversion Load Information In most hydroelectric and wind-powered battery charging systems, the charging source cannot be disconnected from the batteries while running without the possibility of damaging them from over-voltage. The typical way to regulate battery charging voltage with this type of generating system is to use a “load diversion” type charge controller. The Morningstar TS45 and TS60 and the Xantrex C-35, C-40 and C-60 can be configured for this mode of charge control. A diversion-type charge controller also may be used in a PV system. If the array is much larger than necessary to charge the battery, excess power can be used to heat water by using a water heating diversion load. In operation, when battery voltage reaches the full charge setting in the charge controller, it begins to divert power to the diversion load. The controller uses pulse width modulation to turn the load on just enough to keep the battery voltage from rising further. To determine wattage of these diversion loads at other voltages, use Ohm’s Law: voltage = amps x ohms. The critical requirements are that the diversion load can dissipate more watts than the charging source can deliver, and that the maximum amperage that the load can draw is smaller than the maximum diversion rating of the charge controller. Order one or more loads with a total current (amps) draw greater than your charging system’s maximum output, but no more than the maximum power rating of the charge controller in the diversion mode. We recommend that you do not use a load that draws more than 75 percent of the maximum rating of the charge controller. For example, if the charging source can deliver 20 amps at 24 volts, use a 30-amp diversion load with a 40-amp or larger charge controller.

Low-Voltage Water Heating Element These low-voltage water-heating elements are for use as diversion loads for wind or hydroelectric systems. Use one or more of these heating elements with a charge controller designed for load diversion, such as the Xantrex C40 or C60, Morningstar TS-45 or TS-60 or the OutBack MX-60 to turn your excess power into hot water. They fit most standard electric water heaters with screw-in elements. We have one model for 12-volt and 24-volt systems and another for higher power 24-volt systems and 48-volt systems. Each unit has two elements that can be wired in series or parallel or used individually, depending on voltage and desired amp draw. See the chart to determine what each element will draw at various charging voltages. If your water heater tank is designed for square flange elements, use one square flange adapter for each element. 1" male pipe threads. 2-year warranty. Regulation voltage: Model 12v / 24v 24v / 48v (12v also)

Air Heating Diversion Loads

14.00

28.00

56.00

Wiring

ohms

amps

watts

amps

watts

Series

0.96

14.6

204

29.2

817

Single

0.48

29.2

408

Parallel

0.24

58.3

817

Series

2.48

5.6

11.3

316

Single

1.24

11.3

158

22.6

632

Parallel

0.62

22.6

316

45.2

1265

Square flange element adapter

amps

22.6

watts Item code Price 21.9275

$137

21.9279

$95

21.9285

$12

1265

These resistive loads enclosed in vented aluminum boxes can be used in 12-, 24 and 48-volt diversion regulation systems. The aluminum box may get very hot in operation. It should be mounted on a nonflammable surface and should be at least 12" from any flammable material. HL-100 is shipped as a 4-ohm resistor and can be reconfigured as a 1-, 0.5- or 0.25-ohm resistor by easily changing connections in the terminal block. Diversion load amps at voltage below Resistance Item HL-75 is shipped as a Model setting 14V 15V 28V 30V 56V 60V code Price 3-ohm resistor and can be reconfigured as a 0.25 56 60 0.75-ohm resistor by 0.50 28 30 HL-100 changing connections 21.9330 $235 1 ohm 14 15 28 30 in the terminal block. 4 ohms 3.5 3.8 7 7.5 14 15 See chart below for diverted amps at 0.75 ohms 19 20 38 40 HL-75 21.9335 $235 various voltages. 3 ohms 4.7 5 9.3 10 19 20 2-year warranty. AEE Solar, Inc. • www.aeesolar.com • 1-800-777-6609

CHARGE CONTROLLERS

Relays

NEW! Morningstar Relay Driver

SPDT 12V 40A Relay

The Relay Driver is a logic module which provides control functions such as high/low voltage alarms, load control and generator start for 12-, 24- or 48-volt battery systems. It controls four independent relay driver outputs by reading digital data inputs from Morningstar’s TriStar controller or by reading battery voltage. Outputs can be used to operate any of the relays in the next column or any other mechanical or solid state relay with a coil voltage that is the same as the battery voltage used to power the relay driver. Maximum current for each output channel is 750 mA. The Relay Driver may be mounted to a DIN rail and is fully programmable with the included PC software via serial RS-232 port connection. Dimensions are 6.4" x 3.2" x 1.3" and weight is 0.4 lb. Terminals can accept 16- to 24-AWG wire. Self consumption is less than 20 mA and the unit will operate from 8 to 68 volts DC. 3-year warranty

These single pole, double throw 40-amp enclosed relays are widely used in the automotive industry. Wires may be attached with 1/4" quick-connect terminals or the relay socket below may be used. Nominal operating current is 140mA. Relay socket has 2 feet of wire.

Description

Item code

Price

Morningstar Relay Driver RD-1

20.1255

$169

Voltage-Controlled Switches These are user-adjustable voltage-activated relays with SPDT (single pole, double throw) contacts rated for 30 amps. The relay coil in the “Active-High” version is powered when the voltage rises to the high setpoint. The relay in the “Active-Low” is powered when voltage drops to the low setpoint. The SPDT relay allows the voltage controlled switch to either connect or disconnect a circuit when it operates or to turn one thing on while turning another thing off. Voltage settings are user-adjustable and can be read with a voltmeter. An active high relay can be used as a DC pump controller, a diversion load controller, or to operate a large relay for a highpowered charge controller. An active low can be used as a 2-wire generator start controller or as a low battery voltage load disconnect. These devices consume 17mA when off. Maximum switched current is 30A at 12/24 VDC, 3A at 48 VDC. VCS-1 measures approx. 3" x 5.3" x 1.75". VCS-2 comes in a 5" x 7" x 2" enclosure. 1-year warranty. Model

Mode of operation

Enclosure

Item code

VCS-1AH

Active High

20.6218

$102

VCS-2AH

Active High

Yes

20.6215

$124

VCS-1AL

Active Low

20.6221

VCS-2AL

Active Low

Yes

20.6224

Prices and availability subject to change without notice.

SPST N.O. 12V 75A Relay

This enclosed single-pole, single-throw relay has one set of contacts that close when power is applied to the coil terminals. It can be used to turn on 12-volt loads of up to 75 amps. Power terminals are 10-32 screws and coil terminals are ¼" quick disconnects. 300mA is nominal operating current. DPDT 30A Relays

These double-pole, double-throw relays can be used for up to 30 amps at 12 or 24 volts DC or 120/240 volts AC. All contact surfaces are silver alloy with gold flashing. Contact terminals are #8-32 screws and coil terminals are #6-32 screws. Relays with 120 VAC or 240 VAC coils can be used to build simple transfer switches. Relays with DC coils can be used for remote operation of pumps and fans. By connecting a relay with a DC coil to a voltage controlled switch, AC or DC loads may be turned on or off based on battery voltage levels. Battery Isolator Relay

This relay is designed to isolate a second battery in a vehicle. The contact terminals are connected between the positive terminal of the starting battery and the positive terminal of the second battery. The negative terminals of both batteries are connected to the vehicle chassis. One of the coil terminals is connected to chassis ground and the other coil terminal is connected to the ignition switch or fuse box. When the vehicle is running, both batteries are connected together in parallel and being charged by the alternator. When the ignition switch is off, the contacts are open, disconnecting the second battery from the vehicle electrical system. 80-amp maximum continuous current. 12-volt coil. Description 40 A SPDT 12V relay

Coil current

Item code

140 mA

53.8290

53.8291

Relay socket for 40 A relay

Price

75 A SPST relay

300 mA

53.8293

$30

DPDT 30A relay – 12VDC coil

170 mA

53.8281

$40

DPDT 30A relay – 24VDC coil

53 mA

53.8287

$40

DPDT 30A relay – 120VAC coil

83 mA

53.8278

$41

$102

DPDT 30A relay – 240VAC coil

42 mA

53.8284

$40

$124

Dual battery isolator relay

53.8272

$25

Price

INVERTERS

Inverters The inverter is the heart of all but the smallest power systems. It is an electronic device the converts direct current DC power from batteries or solar modules into alternating current AC power to operate lights, appliances or anything that normally operates on power supplied by the utility grid. Inverters come in many varieties, sizes and qualities and offer various features that specialize them for particular applications.

Off-Grid Inverters Off-grid, or standalone, inverters convert DC power stored in batteries to AC power that can be used as needed. Select an inverter for your power system based on the maximum load you will be powering, the maximum surge required, AC output voltage required, input battery voltage and optional features needed. High quality standalone inverters are available in sizes from 100 watts, for powering notebook computers and fax machines from your car, to 60 kilowatts, for powering a commercial operation. The size of an inverter is measured by its maximum continuous output in watts. This rating must be larger than the total wattage of all of the AC loads you plan to run at one time. Wattage of most AC loads can be determined from a tag or label on the appliance, usually located near where the power cord enters, or from the ownerâ&#x20AC;&#x2122;s manual. If the inverter is expected to run induction motors, like the ones found in top loading washers, dryers, dishwashers and large power tools, it must be designed to surge, or deliver power many times its rating for short periods of time while these motors start. Standalone inverters are available with two basic power output waveforms: sine wave, and modified sine wave (the proper term is actually modified square wave, but since modified sine wave is much more commonly used, we use that term in this catalog). Grid-tie inverters, dual-function inverters and utility companies deliver a sine wave. Exeltech, Xantrex SW Series, SMA Sunny Island and OutBack FX inverters are sine wave off-grid inverters. Sine wave inverters have a higher cost, but they can operate almost anything that can be operated on utility power. Exeltech sine wave inverters are an excellent choice for power systems running audio or telecommunications equipment and other electronics that are waveform-sensitive. The OutBack and Xantrex SW series inverters can be ganged together for up to 36 kW of output and can operate off-grid or grid-tie. We now carry Samlex sine wave PST inverters for a lower cost, a small-system sine wave alternative. Xantrex DR series and Samlex PSE inverters have modified sine wave output with harmonic distortion of around 40%. They are an economical choice in power systems where waveform is not critical. Their high surge capacity allows them to start large motors while their high efficiency makes them economical with power when running small loads like a stereo or a small light. They can power most lighting, televisions, appliances and computers very well. Unfortunately, this type of inverter may destroy some rechargeable tools and flashlights, and laser printers and copiers. They may not allow many laser printers, copiers, light dimmers and some variable speed tools Prices and availability subject to change without notice.

System Design

to operate. Equipment with silicon controlled rectifiers (SCRs) will not operate. Some audio equipment will have a background buzz that may be annoying to music connoisseurs.

Grid-Tie Inverters Grid-tie, or utility intertie, inverters convert DC power from PV modules into AC power to be fed into the utility grid. There are two major types of grid-tie inverters; string inverters and low voltage input inverters. The SMA Sunny Boy, Fronius and Xantrex GT-3 inverters are string inverters. The name â&#x20AC;&#x153;stringâ&#x20AC;? comes from the way the PV modules are wired together, in series to achieve a higher voltage. These inverters are designed to run at voltages up to 600 VDC. String wiring is faster to install, more efficient and allows the use of smaller gauge wire. DC voltage this high can be very dangerous and life-threatening, so string inverters should be installed and serviced by qualified electricians. A grid-tie PV system uses the utility company, in effect, as its storage battery. When the sun is shining, your electricity comes from the PV array, via the inverter. If the PV array is generating more power than you are using, the excess is sold to the power utility company through your electric meter, by making the meter run backward. When you need more power than the PV array can supply, the utility makes up the difference. This type of system makes the most sense in most cases where you have utility power, because there are no batteries to maintain or replace. Unfortunately, if the utility power goes down, this type of inverter will go off, too, regardless of whether or not the sun is shining.

Dual-Function Inverters Using a dual-function inverter allows you to sell excess power to the utility, and also maintain a battery bank for standby power in the event of a utility power failure. The Xantrex SW

INVERTERS

System Design

series inverters are primarily standalone inverters that can function as an intertie inverter at the same time, but with a lower efficiency than an inverter designed for grid-tie only. The new Xantrex XW is a grid-tie inverter designed to provide battery backup when the utility fails. The SMA Sunny Island inverter

Output voltage

Most of the inverters we stock supply standard 120VAC 60 HZ. Outback, Xantrex SW and Magnum inverters can be stacked in pairs for 240VAC, such as one gets from utility companies and fuel-powered generators. The Xantrex XW and the Magnum MS4448-AE deliver 120/240VAC power from one inverter. Most of them can be special ordered with other output voltages and frequencies for use anywhere in the world. See our export models and contact us with any special requirements that you have. Interference

is designed to work with a Sunny Boy inverter to provide utility intertie (grid-tie) with battery backup. In a typical installation, the inverter is connected to a battery bank, a sub panel for critical loads that will be powered during a power outage, and the house load center. If the utility is available, the inverter will supply the house loads from the utility. If the utility fails, the inverter will supply power to the loads from the battery. When the utility is available again, the inverter will switch the loads back to the utility, and recharge the batteries. If the batteries become fully charged by another power source, such as photovoltaic modules or a wind or hydroelectric generator, excess power may be sold back to the utility in locations where net metering is allowed.

The electronic circuitry in inverters may cause problems with radio and television reception, noise on telephones and buzz in audio equipment. Sine wave inverters cause the least amount of interference. Interference can be minimized by locating the inverter very close to the batteries, twisting together the cables that connect the inverter to the battery, running AC lines separate from other wiring (such as telephone wires) and locating the inverter away from appliances that are susceptible to interference. All inverters cause interference on AM radio! Wiring Considerations

Standalone inverters require very high current from a battery to operate large loads. A 2000 watt inverter running at full power in a 12 volt system will be drawing nearly 200 amps from the battery. Large cables and good connections are required for proper operation. Use caution when plugging a small inverter into a lighter outlet located far from a battery. Typical DC house wiring may have insufficient wire sizes and too much voltage drop to supply the current required by these inverters. All battery-based inverters require proper fusing between the battery and the inverter.

NEW PRODUCT! Low Temperature Overvoltage Bypass Protect MPPT charge controllers and grid-tie inverters from high PV open circuit voltage at low temperatures with the new Low Temperature Overvoltage Bypass (LTOB) from Apollo Solar. Solar module voltage rises with drop in temperature. Sometimes when the temperature gets very low, the voltage of a string of several modules in series gets too high and causes damage to a charge controller or inverter. This problem can be solved by putting less modules in series, but sometimes this causes a sacrifice when temperatures are high. Now you can size the PV array for optimum performance without regard to high open circuit voltages at low temperatures. The Apollo Solar LTOB automatically switches modules out of the circuit if the temperature falls below 10 degrees F. One unit is required for each string of modules. Switch up to 8 amps per string. Installation is simple. Just plug in M-C connectors and stick the LTOB to back of the module. Zero power consumption.

Description

Item code

Price

Low temperature overvoltage bypass

20.7013

$185

AEE Solar, Inc. â&#x20AC;˘ www.aeesolar.com â&#x20AC;˘ 1-800-777-6609

INVERTERS

Grid-Tie

SMA America Sunny Boy Grid-Tie Inverters SMA Sunny Boy inverters are the most widely used grid-tie PV inverters in the world. SMA inverters are available in sizes from 700 watts to 7000 watts, making them ideal for a wide range of applications from small residential systems to very large 3-phase industrial systems. All SMA inverters come standard with built-in LCD digital monitors that display instantaneous power output, energy delivered during the current day and the total energy produced since installation. The SB700 and 1800 have 120 VAC output. The SB3000 and SB4000 are auto-sensing for use on 240 VAC and 208 VAC applications. The SB 5000, 6000 and 7000 can be used in 208, 240 and 277 VAC applications. SMA offers a wide range of accessories for communications and monitoring of the system. The SB 3000 and 4000 come with a DC disconnect switch and the SB 5000, 6000, and 7000 come with an AC/DC disconnect switch, each with an integrated fused series string combiner that connects to the bottom of the inverter. The disconnect switches are housed in a NEMA 3R enclosure. All electronic components are in a sealed compartment. The SB 700 and SB 1800 are housed in a completely sealed

Model

Maximum AC output DC array AC power volts voltage 700

SB700U SBD

600

120VAC

460 SB1800U SBD SB3000US SB4000US

1800 3000

120VAC 208VAC 240VAC

3500

208VAC

4000

240VAC

Peak power CEC tracking efficiency

150-250

123-250

125-250

100-200

95-250

77-150

156-400 200-500 250-600

SB6000US

5000

6000

240VAC

91.5%

12.7 x 12.6 x 7.1

30.3113

$1540

12A

17.1 x 11.6 x 8.4

30.3105

$2,400

17A

17.8 x 13.8 x 9.3

88.6

30.3083

$3,432

18A

17.8 x 13.8 x 9.3

88.6

30.3084

$3,750

21A

18.4 x 24.1 x 9.5

143

30.3085

$5,138

25A

18.4 x 24.1 x 9.5

143

30.3086

$5,277

30A

18.4 x 24.1 x 9.5

143

30.3087

$5,733

91.5% 95.0%

200-400

95.5%

220-480

95.5%

250-480

96.0%

250-600

250-480

95.5%

277VAC

95.5%

208VAC

95.5%

240VAC

Weight (lbs) Item code

Price

95.5%

250-600

250-480

95.5% 96.0%

208VAC 7000

Dimensions H" x W" x D"

156-350

277VAC SB7000US

Max DC current

180-400

208VAC SB5000US

stainless steel enclosure. Outdoor installation is recommended for the sealed inverters so natural air-flow can cool the heatsink. The chart on page 9 shows a typical module string size for many PV module brands that can be used with each inverter. This number can vary depending on maximum and minimum temperatures in the location where the system is installed. For more details, consult us or visit www.sma-america.com to use SMAâ&#x20AC;&#x2122;s string-sizing software. All inverters are compliant with UL 1741, UL 1998, IEEE-929, IEEE-1547, FCC Part 15 A & B. The new SMA inverters now have a standard 10-year warranty.

95.5% 250-600

277VAC Prices and availability subject to change without notice.

250-480

96.0% 96.0%

INVERTERS

Grid-Tie

NEW!

Sunny Tower 36kW and 42 kW Systems

The Sunny Tower combines the advantages of central inverters with the performance and installation advantages of string inverters by offering assembled 36-kW or 42-kW systems. Each Sunny Tower consists of six 7-kW or 6-kW inverters mounted on a stainless steel structure. Two Sunny Towers can be combined as an 84 kW system. The Sunny WebBox comes standard making the Sunny Tower internet-ready. This type of system offers the advantage of multiple array MPP tracking, optimum operation under partial load, 96% CEC efficiency and quick delivery. Sunny Towers can be assembled on-site, eliminating the need for specialized heavy equipment. The system is NEMA 3R outdoor rated and is designed for use only in three-phase systems at 208 VAC, 240 VAC or 277 VAC. Total weight is 1,115 lbs. (Tower is 330 lbs, plus six inverters.) Note: A Sunny Tower cannot be used with less than six inverters. Model

Max AC power

Max AC output

DC Array Peak power Max DC Item code voltage tracking current

ST6000U

36 kW

3 x 58A

250-600

250-480

6 x 25A

30.3060

$36,422

ST6000U+WebBox

36 kW

3 x 58A

250-600

250-480

6 x 25A

30.3061

$42,404

ST7000U

42 kW

3 x 68A

250-600

250-480

6 x 30A

30.3070

$39,160

ST7000+WebBox

42 kW

3 x 68A

250-600

250-480

6 x 30A

30.3071

$45,142

SMA Sunny WebBox – Sunny Portal Connection

Price

Description

Item code

Price

SMA WebBox

30.3141

$938

The SMA Sunny WebBox provides a connection between the operator’s computer and/or the free Sunny Portal web site (www.sunnyportal.com). The WebBox can be connected to a Sunny Boy, Sunny Tower, Sunny Island, or Sunny Central inverter (up to 50 units). Connection is made with 4-conductor twisted pair cable between the inverter’s RS-485 output and the Sunny WebBox terminals. The Sunny WebBox connects to a local area network (LAN) with an Ethernet cable or to a phone line with the optional modem. The Sunny WebBox stores system performance data in its internal 8 MB memory or on a standard SD memory card and can be set to upload the data to the Sunny Portal website at user-selectable intervals. Password protected. 5-year warranty Sunny Beam Wireless System Monitor

With the new Sunny Beam wireless system monitor from SMA you can remotely Description Item code Price monitor the performance of your PV system without wires. It also stores a month’s Sunny Beam wireless system monitor 30.3143 $563 worth of production data for review at any Additional antenna module for Sunny Beam 30.3144 $198 time. The Sunny Beam can monitor up to four inverters and simultaneous display output power, daily energy, and energy total. The Sunny Beam automatically logs each day’s energy production and displays it in graph format for the past thirty days. Based on the energy production of the PV system, the Sunny Beam will also calculate the amount of CO2 and money saved. The built-in solar cell keeps the internal batteries fully charged. The internal batteries may also be recharged via the built-in USB port. The Sunny Beam comes with an antenna module for one inverter. Monitor up to 3 additional inverters by purchasing additional antenna modules. 5-year warranty. Model

SMA Sunny Boy Communications Cards

Item Code

Price

RS-232-N

Module for remote communication between Sunny Boy without display and a Windows based PC. Requires cable and Sunny Data software from web. Maximum distance from PC is 50 feet. Display must be removed from SB1800, 2100 and 2500.

30.3122

$183

RS-485-N

Module for remote communication between multiple Sunny Boy Inverter(s) and Sunny WebBox or Fat Spaniel monitoring system.. A 4 conductor cable required between inverters. RS485 Cable is required between one inverter and Sunny WebBox. One module is required for each inverter.

30.3123

$175

RS232 Cable

Cable to connect a PC to single inverter using RS232 modules – 50 feet (15 meter).

30.3147

$114

RS485 Cable

Cable to connect to multiple inverters using RS485 modules – 50 feet (15 meter).

30.3148

$114

AEE Solar, Inc. • www.aeesolar.com • 1-800-777-6609

INVERTERS

Grid-Tie

Fronius IG Inverters Fronius IG inverters offer high efficiency, precision maximum power point tracking, and intelligent thermal management, all of which result in superior energy output from grid-tie photovoltaic systems. Their wide input voltage range (150-450 volts) permit the use of modules in any power and voltage range. Their light weight and innovative mounting hardware make them very easy to install. Fronius IG inverters come standard with an integrated LCD that displays and records over 20 parameters pertaining to inverter and system operation. Fronius inverters have 3 expansion slots that allow you to add features like external sensors and remote displays. You can use a personal computer to update the inverter with the latest software upgrades. The larger inverters (over 3 kW) are built with the same power stages as the smaller ones, but use 2 of them. When these inverters see array capacity at less than half, one stage turns off, giving the inverter higher efficiency during periods of low insolation. UL Listed. 10-year warranty.

Model

Maximum AC power

DC Array LCD DisCEC Maximum voltage play Efficiency DC current

AC output Weight volts (lbs)

Item code

Price

IG 5100

5100 W

150-450

Yes

94.5%

33.9A

240VAC

30.3407

$4,190

IG 4500-LV

4500 W

150-450

Yes

93.5%

29.3A

208VAC

30.3412

$4,110

IG 4000

4000 W

150-450

Yes

94.0%

26.1A

240VAC

30.3405

$3,848

IG 3000

2700 W

150-450

Yes

94.0%

18A

240VAC

30.3403

$2,588

IG 2500-LV

2350 W

150-450

Yes

93.0%

16.9A

208VAC

30.3410

$2,430

IG 2000

2000 W

150-450

Yes

93.5%

13.6A

240VAC

30.3402

$2,328

Fronius IG Wireless Personal Display The Fronius IG Personal Display is easy to install and easy to use. The readout and interface are based on the same display that comes standard on all Fronius IG Series inverters. Although tested to 150 feet indoors and 500 feet outdoors, there are many reports from the field of the units transmitting from much farther distances. The Personal Display can aggregate data for up to 15 Fronius IG inverters or show data for each individual inverter in a system – i.e., data from a system that is over 75 kW AC can be viewed together or as sub-systems. It shows instantaneous data such as power, voltage and current, and it will store the daily and cumulative. The display offers two levels of access: easy and pro. In the easy level, homeowners can view system basics like power, energy output, CO2 offset, and the number of dollars saved; meanwhile, the pro level offers more advanced users information like voltage, current and grid frequency. The unit was designed with a backlit display and a stylish silver case to attract the attention of solar enthusiasts and their visitors alike. The display can mount on a wall near a thermostat or clock, or be placed on the coffee table or night stand. A wireless card is required for each inverter to be monitored.

Fronius IG Public Display The Fronius Public Display is constructed on the plug & play principle. Just insert the plug-in card or box and any cables supplied, select the display values and away you go. Alphanumeric large-format display. The data from up to 100 inverters, can be selected for the rotating display. One value in the group is picked as the favorite and is then displayed every second time the value changes. The following values can be displayed: AC-power – total energy; energy/day – energy/year – CO2 total – CO2/year – CO2/day – total earning; earnings/day – earnings/year Description Item code Price – date & time. A Com Card (30.3425 on next page) must Fronius IG Personal Display 30.3417 $284 be installed in each inverter Wireless card for Personal Display 30.3419 $131 to be monitored. Public Display Prices and availability subject to change without notice.

30.3463

$2,329

INVERTERS

Grid-Tie

Fronius IG DatCom Accessories Remote data communications and data logging features can easily be added to transform the inverter into a sophisticated data acquisition system and weather monitoring station. DatCom components and accessories connect to the inverter and each other with standard Cat-5 network cables and RS-232 cables. Datalogger Boxes and Cards

Datalogging requires a COM card to be installed in each inverter in the system and a Datalogger Box. The Datalogger Box stores the data collected from the inverters and any of the optional weather sensors, and connects to a PC or an external modem to allow you to monitor your PV system from anywhere in the world. Two versions of the Datalogger Box are available. The Datalogger Easy monitors one IG inverter. The Datalogger Pro can monitor up to 100 Fronius IG inverters. Datalogger cards perform the same function as the Boxes. The Easy card works for one inverter; the Pro card works for up to 100 inverters. Both cards work with a COM card and DatCom systems. Sensor Box, Sensor Card and Sensors

A Sensor Box or Sensor Card is required to add weather sensors to your data acquisition system. The Sensor Box and Card each have 6 inputs – two for measuring temperature, one for measuring irradiance, two digital inputs for a wind speed sensor and/or kilowatt hour meter and one 20 mA current interface for a humidity sensor.

Model

Accessory

Item code

Price

COM card, retrofit

Communications card for all Fronius IG inverters

30.3425

$137

Datalogger Pro Card

Control and Monitoring data storage and PC interface for up to 100 IG inverters

30.3432

$660

Datalogger Pro Box

Control and Monitoring data storage and PC interface for up to 100 IG inverters

30.3431

$705

Datalogger Easy Card

Control and Monitoring data storage and PC interface for 1 IG inverter

30.3434

$426

Datalogger Easy Box

Control and Monitoring data storage and PC interface for 1 IG inverter

30.3435

$446

Datalogger Interface Box

Combines benefits of the Datalogger Pro and interface box

30.3436

$798

Interface Box

30.3440

$350

Interface Card Easy

Use to export real time data without data storage – for up to 100 inverters Use to export real time data without data storage from 1 inverter – requires Datalogger or ComCard

30.3441

$177

TIXI modem

Allows DatCom system to dial out on standard phone line to email or fax energy output information

30.3452

$558

Sensor card

Monitoring interface with 6 sensor input channels

30.3443

$659

Sensor box

30.3442

$705

Sensor, wind speed

Monitoring interface with 6 sensor input channels For measuring wind speed. Sensor box (above) is required.

30.3446

$85

Sensor, ambient temperature

For measuring outside temperature. Sensor box (above) is required.

30.3448

$51

Sensor, module temperature

For measuring module temperature. Sticks to back of PV module. Sensor box (above) is required. Reference PV cells for measuring solar insolation. Sensor box (above) is required.

30.3449

$106

30.3444

$243

30.3453

$25

Cat-5 cable 65 foot

For connection of Datalogger cable to PC or cable. Network cable for connecting inverters to each other or between Sensor Box and Datalogger Box Network cable for connecting inverter to Datalogger.

Cat-5 cable 196 foot

Network cable for connecting inverter to Datalogger.

Sensor, irradiance RS232 null modem cable Cat-5 cable 3 foot

30.3455

30.3457

$33

30.3459

$129

AEE Solar, Inc. • www.aeesolar.com • 1-800-777-6609

INVERTERS

Grid-Tie

Xantrex GT Grid-Tie Inverters Xantrex GT Series grid-tie solar inverters have an integrated, lockable 600-volt PV/Utility disconnect switch which may eliminate the need for external disconnects in some jurisdictions. A split-chassis design keeps the wiring box separate from the inverter, allowing for easy access and spacing to the AC and DC string terminals and eliminating exposed wiring during inverter installation and removal. The wiring box includes eight 3/4-inch knockouts and easy access DC and AC terminal blocks that accept wire sizes from #14 to #6 AWG. The GT enclosure is a NEMA 3R, allowing for both for outdoor and indoor installation. The inverter includes a slotted, hook-style back plate for easy installation. For large systems, multiple inverters can be mounted side by side centered on standard 16" stud spacing

Xantrex model

to reduce visible conduit and make installations look more attractive. GT inverters come standard with a backlit 16-character twoline liquid crystal display (LCD). The display provides inverter power, daily and lifetime energy production, PV array voltage and current, utility voltage and frequency, time online â&#x20AC;&#x153;sellingâ&#x20AC;? today, fault messages, and two installer-customizable screens. Tapping a finger close to the LCD activates the backlight display. With each tap, the display cycles through all the communication screens. The LCD is always on standby, ready to provide information even at night. When inverters are daisy chained using standard CAT5 Ethernet cable, each inverter display will report the output of the entire system. The GT offers an isolated RS232 port and two Xanbus RJ45 communication ports. No additional communication ports or cards are needed to connect a PC. An optional wall mount inverter monitor and communication gateway can be connected to the inverter(s) with Cat-5 cable. The communications gateway connects to a computer to monitor inverter performance. UL Listed. 5-year warranty is standard, a 5-year extension is available.

Maximum DC Maximum DC MPPT input CEC Efficiency array amps array volts voltage range 208/240 Item code

Price

GT2.8 2800-watt 208/240V

14.9/15.4

600

195 - 600

94.5%/95%

30.1801

$2,375

GT3.3 3300-watt 208/240V

17.0/18.0

600

195 - 600

94.5%/95%

30.1803

$2,875

GT4.0 4000-watt 208/240V

20.0/22.0

600

240 - 600

94.5%/95%

30.1804

$3,130

GT5.0 5000-watt 208/240V

21.0/22.0

600

240 - 600

94.5%/95%

30.1805

$3,950

GT solar inverter monitor

Monitor up to 5 inverters. Use Cat-5 cable to connect

30.1838

$300

Communications gateway

Monitor up to 7 inverters with a PC. Use Cat-5 cable to connect

30.1813

$650

new! GT 3-Phase Commercial Inverters The GT Commercial Series grid-tie inverter makes industrial-commercial power production affordable and attractive. These inverters have the highest efficiency of any large commercial inverters on the market. Xantrex GT inverters are available in sizes from 30 kW to 250 kW. The compact, 220-pound, 30kW inverter is in a wall-mounted aluminum enclosure and requires a symmetrical array input (split array +/-180-500VDC). 100kW and 250kW inverters have pad-mounted epoxy-coated steel enclosures with integrated transformers and disconnects. These inverters can be configured as positive ground for use with SunPower modules. They require zero clearance on back and sides and can fit through standard doors. UL Listed. 5-year warranty; 5-year extension available. Xantrex model

Continuous AC output output (kW) voltage

Max DC amps

Max DC array voltage

MPPT range

CEC efficiency

Dimensions H" x W" x D"

Item code

Price

GT30-208

28.8

208

100

600

180-500

96%

44 x 22 x 13

30.2003

$27,909

GT100-480

100

480

347

600

300-600

96%

69 x 67 x 42

30.2015

$74.455

GT100-208

100

208

347

600

300-600

96%

69 x 67 x 42

30.2017

$74.455

GT250-480

250

480

867

600

300-600

96%

84 x 91 x 42

30.2026

$122,273

Prices and availability subject to change without notice.

INVERTERS

Grid-Tie

Solectria 3-Phase Commercial Inverters Solectria Renewables PVI inverters use rugged DSP-controlled IGBT circuitry to achieve high efficiency, reliability and low installed cost. The NEMA 3R enclosure with forced ventilation allows these inverters to be mounted in full sun, on roof tops or indoors. Inverter electronics are in a NEMA 4X enclosure within the housing. Their fully integrated design includes transformer, filters and AC and DC disconnects. Disconnects face to the side. If you are using multiple inverters and need to have the disconnects facing forward to minimize distance required between inverters, contact us for pricing. All Solectria inverters have an RS232 and RS485 communications ports; Fat Spaniel inverter direct monitoring ports are optional. Contact us for information. Inverters are listed to UL1741 and IEEE Std 1547 and are certified to IEEE 6241 NY SIR surge test requirements. Solectria inverters come with a 5-year warranty. Call for pricing on 10-year warranty. They will be shipped from the Solectria factory in Massachusetts.

Inverter model

AC power

AC output Max DC Max. DC MPPT Range CEC Weight voltage amps array volts volts DC efficiency (lbs)

Dimension H"xW"xD"

Item code

Price

PVI 95KW-480VAC

95 kW

480

287

600

330-500

95.50%

1610

76x54x25.3

30.3905

$61,900

PVI 95KW-208VAC

95 kW

208

287

600

330-500

94.50%

1610

76x56x29.3

30.3901

$63,480

PVI 82KW-480VAC

82 kW

480

248

600

330-500

95.50%

1591

76x54x25.3

30.3897

$54,960

PVI 82KW-208VAC

82 kW

208

248

600

330-500

94.50%

1591

76x56x29.3

30.3893

$56,200

PVI 60KW-480VAC

60 kW

480

190

600

330-500

95.50%

1526

76x54x25.3

30.3889

$50,800

PVI 60KW-208VAC

60 kW

208

190

600

330-500

94.00%

1526

76x56x29.3

30.3885

$51,900

PVI 15KW-480VAC

15 kW

480

475

225-380

94.00%

398

34.5x 26x13.6

30.3875

$17,430

PVI 15KW-208VAC

15 kW

208

475

225-380

94.50%

398

34.5x 26x13.6

30.3871

$17,230

PVI 13KW-480VAC

13.2 kW

480

475

225-380

94.00%

376

34.5x 26x13.6

30.3867

$15430

PVI 13KW-208VAC

13.2 kW

208

475

225-380

94.00%

376

34.5x 26x13.6

30.3863

$15,230

30.3859

$540

Fused combiner for 13KW/15KW inverter. Specify 6 or 7 fuses and fuse size (10A or 15A) – integrated into inverter – add

AEE Solar, Inc. • www.aeesolar.com • 1-800-777-6609

INVERTERS

Grid-Tie

SatCon PowerGate 3-Phase Commercial Inverters PowerGate inverters offer market-leading reliability, efficiency and ease-of-use for large-scale grid-connected photovoltaic systems. A single-enclosure solution, the utility-grade PowerGate incorporates a high-efficiency transformer and both AC and DC switchgear that disconnect the inverter at night, minimizing tare losses. A highly efficient MPPT tracking algorithm and intelligent wake-up routine further maximize net energy harvest. The PowerGate is certified to UL-1741 and is available with a variety of local and remote data monitoring options. A 4-line alphanumeric LCD display provides local monitoring. A single enclosure with integrated high-efficiency transformer and internal AC and DC switchgear simplifies installation. Options include integrated sub-array combiner, PV View webenabled data monitoring, PV Zone sub-array performance monitoring and RS485 Modbus. Wide input voltage range. 10-year warranty. Combiner for use with inverter size

No. of strings

amps per string

Item code

30-50 kW

100

30.3311

$560

75-100 kW

100

30.3313

$1,050

135 kW

100

30.3315

$1,300

225 kW

100

30.3317

$3,950

500 kW

100

30.3319

$7,160

Model AE30-60-PV-D AE30-60-PV-A AE50-60-PV-D AE50-60-PV-A AE75-60-PV-D AE75-60-PV-A AE100-60-PV-D AE100-60-PV-A AE135-60-PV-D AE135-60-PV-A

Price

Continuous AC output Max DC Max DC output (kW) voltage amps array volts 30

1`00

135

208 480 208 480 208 480 208 480 208 480

MPPT range

600

295-600

160

600

295-600

240

600

295-600

319

600

295-600

431

600

295-600

CEC Weight efficiency (lbs) 92.5% 93.0% 94.5% 93.0% 95.0% 95.5% 94.5% 94.5% 95.0% 95.5%

1300

1778

2600

3250

3500

Item code

Price

30.3210

$33,780

30.3209

$33,000

30.3218

$38,780

30.3216

$37,800

30.3222

$58,420

30.3220

$57,240

30.3226

$72,600

30.3224

$71,280

30.3233

$87,980

30.3231

$86,400

AE225-60-PV-A

225

480

718

600

295-600

94.5%

4800

30.3235

$113,400

AE500-60-PV-A

500

480

1595

600

295-600

95.0%

5400

30.3237

$216,680

Prices and availability subject to change without notice.

INVERTERS

Dual-Function

OutBack GTFX and GVFX Grid-Tie Inverters and Systems The OutBack GTFX and GVFX series are grid-tie versions of the FX inverters. Available as either turbocooled and sealed, the GTFX; or internally ventilated, the GVFX. With these inverters you can sell solar, wind and hydro power back to the utility grid. When the utility power goes out, the inverter will automatically switch to battery power and your renewable sources to run your standby loads. The inverter can be set so that either utility power or your renewable sources will recharge the battery after an outage. To prevent AC power draw at night, an automatic “silent” sell mode is built in. Stacked inverters optimize conversion efficiency by matching the number of inverters to the amount of power being sold or used. Daily energy production is within a few AC out No load Charger Peak AC Weight percentage points of a bat- OutBack Continu- Battery model ous watts voltage volts/hertz draw amps surge lbs teryless grid-tie system (depending on battery OutBack sealed grid-tie inverters bank). Two inverters can GTFX2524 120V/60Hz 18-20W 70A 56 2500 24 VDC 55A be stacked for 120/240v 3000 48VDC 120v/60Hz 21-23W 35A 70A 66 output. Not recommended GTFX3048 for off-grid use. 2-year OutBack vented grid-tie inverters warranty standard, with 3500 24 VDC 120V/60Hz 18-20W 85A 70A 54 GVFX3524 optional 5- and 10-year GVFX3648 3600 48VDC 120v/60Hz 21-23W 45A 70A 54 warranties.

Item code

Price

30.4025

$1,995

30.4030

$1,995

30.4032

$2,345

30.4036

$2,345

OutBack Outdoor Systems

NOTE: The PS1 inverter systems have been discontinued by OutBack.

OutBack Indoor Systems

OutBack also offers pre-wired and tested one- and two-inverter grid-tie systems for indoor installation. Choose a 24- or 48-volt system and sealed or ventilated inverters. Charge controller is not included in price below. Add optional MX60 charge controllers (33.1201) to use this panel as a PV grid-tie system. Batteries are required. Model

FLEXware type

Inverter(s) qty - model

Rated power kW AC output DC voltage

Battery charger

Item code

24 VDC

55 AMP

33.0201

Price

Indoor sealed grid-tie systems OBFW5-GTFX2524/S

500

1 – GTFX2524

2.5kW 120V

$4,649

OBFW5-GTFX2524/D

500

2 – GTFX2524

5kW 120/240V

24 VDC

110 AMP

33.0203

$7,391

OBFW5-GTFX3048/S

500

1 – GTFX3048

3.0kW 120V

48 VDC

35 AMP

33.0209

$4,452

OBFW5-GTFX3048/D

500

2 – GTFX3048

6.0kW 120/240V

48 VDC

70 AMP

33.0211

$7,350

Indoor ventilated grid-tie systems OBFW5-GVFX3524/S

500

1 – GVFX3524

3.5kW 120V

24 VDC

85 AMP

33.0205

$4,741

OBFW5-GVFX3524/D

500

2 – GVFX3524

7kW 120/240V

24 VDC

170 AMP

33.0207

$7,649

OBFW5-GVFX3648/S

500

1 – GVFX3648

3.6kW 120V

48 VDC

45 AMP

33.0213

$4,850

500 2 – GVFX3648 7.2kW 120/240V 48 VDC 90 AMP OutBack MX60 charge controller with breaker, installed in power system

33.0215

$7,779

33.1513

$795

OBFW5-GVFX3648/D OBFW-O-MX60

AEE Solar, Inc. • www.aeesolar.com • 1-800-777-6609

INVERTERS

Dual-Function

Xantrex new! XW Sine-Wave Battery-Based Inverter System â&#x20AC;&#x201C; Off-Grid and Grid-Tie The Xantrex XW Series hybrid inverter/charger offers an innovative, integrated design which minimizes external balance-of-system components allowing for much quicker and easier installation. The XW Series offers pure sine-wave capability as well as split-phase operation right out of the box for 120 VAC and/ or 240 VAC solutions. Up to three units can be operated in parallel, offering 18 kW, 120/240 VAC power. Certified to UL-1741 and CSA for grid-tie applications, the XW can be used as a grid-tie battery-backup inverter or an off-grid inverter. One or two XW MPPT charge controllers are required for PV grid-tie operation. Unsurpassed surge capacity is achieved by using digital control to regulate the output voltage from dropping during surge. A full 200% rated output power is delivered to load under surge conditions. Efficient, power-factor-corrected, high-current multi-stage battery charging minimizes recharge time and electricity/fuel costs, and prolongs battery life. The inverter display panel give status-at-a-glance. LEDs indicate AC-in status, faults/warnings, equalize mode, and battery state of charge. Three-character LCD indicates output power or charge current. The new wall-mount design is easier to install than the SW power panel. The power distribution panel includes all AC/DC disconnects and wiring so there is no need to individually purchase separate components. The distribution panel and conduit box is factory wired and labelled to support one inverter in a code-compliant manner, and it has wiring space and conduit and breaker knockouts to add up to three inverters and/or four charge controllers. Fieldreversible door with magnetic catch makes access to wiring easy. Options include an XW connection kit for a second inverter, an XW conduit box for systems with more than two inverters or to retrofit XW inverters into existing systems which already have AC/DC disconnects. Conduit box/raceway has barriers to ensure separation between low-voltage communication cables and AC and DC wires. XW-MPPT60-150 60A Solar Charge Controller with integrated PV ground fault protection accepts arrays with open-circuit voltage up to 150 VAC and employs dynamic maximum power point tracking. The XW system control panel plugs into Xanbus network and provides a central user interface to configure and monitor all components in the system. 5-year warranty. Dimensions of the inverter are 16" x 23" x 9". The inverter is field-serviceable without needing to remove it from the wall. Continuous watts

Battery voltage

AC out volts/ No load Charger Peak AC Weight hertz draw amps surge (lbs)

XW4024-120/240-60

4000

24 VDC

120/240V/60Hz

24W

50A

XW4548-120/240-60

4500

48VDC

120/240V/60Hz

26W

XW6048-120/240-60

6000

48VDC

120/240V/60Hz

28W

100

Xantrex model

Item code

Price

115

30.1166

$3.250

50A

115

30.1163

$3,600

70A

125

30.1160

$4,500

XW power distribution panel

XW Power distribution panel w/ conduit box for 1 XW inverter

30.1169

$1500

XW-connection kit

XW connection kit for second inverter, includes breakers and raceway

30.1172

$750

XW-conduit box

XW empty conduit raceway

30.1175

$175

XW-MPPT60-150

XW 60A MPPT charge controller

20.8040

$650

XW-auto generator start

Automatic generator start module for the XW system

30.1183

$200

XW-system control panel

Plugs into Xanbus network and provides a central user interface

30.1181

$300

Prices and availability subject to change without notice.

INVERTERS

Off-Grid

OutBack

Off-Grid Inverters

The OutBack FX and VFX inverters are modular “building block” sine-wave inverter/ charger that can be used for both residential and commercial off-grid applications with battery storage. Inverters are available in two versions, a sealed, fan-cooled FX version and a higher powered ventilated VFX version. Each inverter/charger module is a complete power conversion system – DC to AC inverter, battery charger and AC transfer switch. Additional inverter/chargers can be added at any time either in parallel (120VAC), series (120/240VAC), or even three-phase (120Y208 VAC) configurations, allowing the system to be tailored to the specific needs of the application, both at the time of installation and into the future. With the addition of an X-240 autotransformer, multiple inverter systems can be set up to provide 120/240 VAC split-phase output with the ability to provide full power on either 120VAC leg of the system. Up to ten inverters can be connected together to provide up to 36 kW of continuous power capacity with the use of the HUB and the MATE controller. The inverter’s powerful battery charger operates in five stages: BULK (constant current output), ABSORB (constant voltage output), FLOAT (reduced voltage output), SILENT (no charger output) and EQUALIZE (constant voltage regulation overcharging). Charge time in each stage is adjustable to provide control and to maximize the performance of the charger and battery system. Each OutBack inverter has one programmable, auxiliary relay output connection (AUX). The AUX terminal provides 12VDC output to run 12V cooling or ventilation fans or operate an external relay to perform other functions, such as remote generator starting (two-wire), to disconnect external charging sources (such as PV), or to turn on a diversion load for voltage regulation. The built-in transfer switch is rated for 60 amps. When an external source of AC power (either a generator or the utility grid) is detected at the “AC in” terminal on the inverter, the switch operates to transfer the loads to the external power source, and then activates the battery charger to re-charge the battery bank. Inverters with an M-suffix are an RV/marine version. They have a transfer switch that switches hot and neutral. Dimensions: 16.25" L x 8.25" W x 11.5" H. ETL Listed to UL 1741. Standard 2-year warranty with an available 5-year extended warranty.

OutBack FX Sealed Inverters with Turbo Fan The OutBack FX-series is designed to survive harsh environments anywhere in the world. Their unique sealed, gasketed diecast aluminum chassis protects and keeps the power OutBack Continuous Battery AC out No load Charger Peak AC Wt. Item model watts voltage volts/hertz draw amps surge (lbs) code Price conversion components cool without requiring outside air OutBack sealed/turbo cooled off-grid inverters to be blown through the sen56A 56 FX2012T 2000 12VDC 120V/60Hz 20 W 80 30.4147 $1,995 sitive electronics. FX2012MT

2000

12VDC

120V/60Hz

20 W

56A

30.4145

$1,995

Ventilated Inverters

FX2524T

2500

24 VDC

120V/60Hz

20 W

70A

30.4119

$1,995

The OutBack VFX series is a ventilated version of the original sealed FX series modular inverter/charger that can be used for both small and large power systems. The VFX can be used in high ambient applications up to 60oC (with reduced output ratings). Ventilated inverters are a better choice when generator-powered battery charging is an important part of system battery charging. The fan cooling allows higher continuous battery charging current which results in shorter generator run time.

FX3048T

3000

48VDC

120v/60Hz

23 W

70A

30.4121

$1,995

FX2012ET

2000

12VDC

230V/50Hz

20 W

100

70A

30.4140

$1,995

FX2024ET

2000

24 VDC

230V/50Hz

20 W

70A

30.4144

$1,995

FX2348ET

2300

48VDC

230V/50Hz

23 W

70A

30.4142

$1,995

VFX2812

2800

12VDC

120V/60Hz

20W

125

56 A

30.4149

$2,345

OutBack VFX

Export models – can be connected in parallel or 3-phase Y 400VAC

OutBack ventilated fan cooled inverters VFX2812M

2800

12VDC

120V/60Hz

20W

125

56 A

30.4146

$2,345

VFX3524

3500

24 VDC

120V/60Hz

20W

70 A

30.4155

$2,345

VFX3648

3600

48VDC

120v/60Hz

23W

70 A

30.4157

$2,345

VFX2612E

2600

12VDC

230V/50Hz

20W

120

56 A

30.4134

$2,345

VFX3024E

3000

24 VDC

230V/50Hz

20W

70 A

30.4136

$2,345

VFX3048E

3000

48VDC

230V/50Hz

23W

70 A

30.4138

$2,345

Export Models – can be connected in parallel or 3-phase Y 400VAC

AEE Solar, Inc. • www.aeesolar.com • 1-800-777-6609

INVERTERS

Off-Grid

OutBack MATE Remote Monitor and Control The OutBack MATE is a complete system controller and display for both the OutBack inverter/ charger and MX60 MPPT PV charge controller. It provides a display of the operation as well as allows control and adjustment of the setpoints. The OutBack MATE also coordinates the operation of the entire system to maximize performance and to prevent multiple products from conflicting. A single OutBack MATE is able to connect to multiple inverter/chargers, MX60 MPPT PV charge controllers and any other OutBack OutBack MATE system monitor and control Item code Price OutBack power conversion and control products model offered in the future. A maximum of ten OutBack System control – shipped with a 50 ft CAT 5 cable 30.4180 $295 MATE products will be able to be connected to a single MATE via CAT 5 Ethernet type cabling with 8 MATE2 Flush-mount version 30.4181 $295 wire RJ45 modular connectors and the OutBack HUB communication manager. The OutBack MATE also includes an optoisolated RS232 port with a DB9 jack for connection to the serial port of a PC computer. The MATE2 has a flush-mount black face for panel or in-wall mounting. 2-year warranty.

OutBack

FX Inverter Accessories

Use these accessories to integrate power electronics into an OutBack FLEXware Power System, to connect it to conduit or to stack multiple inverters. FX-DCA allows connection of 2" conduit to the DC side of the inverter and mates with FLEXware 500 DC and FLEXware 1000 DC boxes. FX-ACA allows conduit connection to the AC side of the inverter and mates with FLEXware 500 AC and FLEXware 1000 AC boxes. A Hub is required to connect more than one inverter to the same load or to connect inverters, MATEs and MX charge controllers to allow programming and monitoring of the entire system by the MATE. The remote temperature sensor is important for accurate battery charging, especially if the batteries get very warm or cold. If used with a HUB, one temp. sensor can be shared by all inverters. and MX charge controllers. OutBack model

OutBack inverter accessories

Item code

FX-DCA

Aluminum 2" conduit adapter – required to mount FX or VFX to FLEXware 500 or 1000

30.4163

$45

FX-ACA

AC wiring compartment extension and 2" conduit adapter – includes two 1" conduit knockouts and an AC outlet knockout – required to mount FX or VFX to FLEXware 500 or 1000

30.4166

$35

HUB-4

Stacking kit for up to 4 inverters and charge controllers – includes cables

30.4185

$195

HUB-10

Stacking kit for up to 10 inverters and charge controllers – includes cables

30.4188

$375

Remote temperature sensor with 20' cable

30.4190

$29

RTS

Price

FLEXware 250 The FLEXware 250 offers the lowest cost solution for single inverter/ charger installations where space and budget are of primary concern. The picture at right shows a FLEXware 250 on both ends of an inverter. See page 139 for circuit breakers to fit FW250. OutBack model

FLEXware 250 power system box and IOB kits

Weight

Item code

Price

FW250

FLEXware 250 enclosure with TBB (ground or neutral block) knockouts for breakers

5 lbs

30.4205

$99

FW-IOB-S-120VAC

IOB kit includes 3 50A 120VAC breakers and AC breaker bypass slide plate

2 lbs

30.4230

$99

FW-IOB-S-230VAC

IOB kit includes 3 30A 230VAC breakers and AC breaker bypass slide plate – export model

2 lbs

30.4233

$99

Prices and availability subject to change without notice.

INVERTERS

Off-Grid

OutBack FLEXware 500 and 1000 The FLEXware 500 supports up to two inverter/chargers and two charge controllers in an attractive, versatile and code-compliant package for installations where more power is needed. The FLEXware 1000 accommodates up to four inverter/chargers and four charge controllers. For usage in large systems with multiple power panels for up to 36 kW. Both the FLEXware 500 and 1000 systems provide ample locations for additional breakers, DC-current shunts, an autotransformer and other items required in higher kW systems. The new FLEXware MP mounting plate shows the versatility of the FLEXware line with and is compatible with both FLEXware 500 and FLEXware 1000 enclosures. The picture here shows the FLEXware 1000 AC and DC boxers with 4 inverters and 4 MX60 charge controllers. See the following page for a picture of the FLEXware 500. OutBack model FW-MP OutBack model

FLEXware mounting plate Mounting plate for FLEXware 500 and 1000 enclosures (2 required for FW-1000 systems).

Inverters 14

Item code

Price

30.4260

$159

30.4215

$289

FW500-AC

FLEXware 500 power system box and IOB kits FLEXware 500 enclosure with TBB-ground, DIN rail for AC breakers

FW500-DC

FLEXware 500 enclosure with DC breaker bracket, TBB, BBUS, 500A shunt

30.4212

$289

FW-IOB-D-120/240VAC IOB kit includes six 60A 120VAC breakers and AC breaker bypass slide plate, bus bars, wire

30.4237

$169

FW-IOB-D-120VAC

IOB kit includes six 60A 120VAC breakers and AC breaker bypass slide plate, bus bars, wire

30.4240

$169

FW-IOB-D-230VAC OutBack model

IOB kit includes six 30A 230VAC breakers and breaker bypass slide plate, TBB, wire - export FLEXware 1000 power system box and IOB kits

30.4243

$169

FW1000-AC

FLEXware 1000 Enclosure with TBB-ground, DIN Rail for AC breakers

up to 4

30.4223

$489

FW1000-DC

FLEXware 1000 Enclosure with DC Breaker bracket, TBB, 2 SBUS, BBUS, 500A Shunt

up to 4

30.4221

$489

FW-IOB-D-120/240VAC

IOB kit includes six 60A 120VAC breakers and AC breaker bypass slide plate, bus bars, wire

30.4237

$169

FW-IOB-D-120VAC

IOB kit includes six 60A 120VAC breakers and AC breaker bypass slide plate, bus bars, wire

30.4240

$169

FW-IOB-D-230VAC

IOB kit includes six 30A 230VAC breakers and breaker bypass slide plate, TBB, wire - export

30.4243

$169

FW-IOB-T-120/208VAC

IOB kit includes nine 60A 120VAC breakers and AC breaker bypass slide plate, bus bars, wire

30.4253

$299

FW-IOB-T-230/400VAC

IOB kit includes nine 30A 230VAC breakers and breaker bypass slide plate, TBB, wire - export

30.4255

$299

FW-IOB-Q-120VAC

IOB kit includes twelve 60A 120VAC breakers and AC breaker bypass slide plate, bus bars, wire

$339

IOB kit includes twelve 60A 120VAC breakers and AC breaker bypass slide plate, bus bars, wire

4 4

30.4249

FW-IOB-Q-120/240VAC

30.4247

$339

IOB kit includes twelve 30A 230VAC breakers and breaker bypass slide plate, TBB, wire - export

30.4251

$339

FW-IOB-Q-230/AC

FLEXware Components

When assembling FLEXware power systems, the following components may be necessary when adding charge controllers, additional inverters or circuit breakers for additional loads or inputs. Model

FLEXware options

Item code Price

FW-X240

4kVA 120/240VAC autotransformer -w/ 25A 2-pole breaker for mounting inside FLEXware 500 and 1000 AC enclosures

30.4270

TBB-GROUND

Ground/neutral terminal bus bar with mounting screws (no insulators).

30.4356

$19

OBDC-GFP

Ground Fault Protection, 2 pole, 80A

30.4323

$129

TBB-black

Bus bar with black insulators

30.4353

$19

TBB-BLUE

Bus bar with blue insulators

30.4359

$19

TBB-RED

Bus bar with red insulators

30.4355

$19

TBB-WHITE

Bus bar with white insulators

30.4354

$19

TBB-BROWN Bus bar with brown insulators Breaker Bus for connection of two 175-250A, three 100-125A, four 1-80A DC breakers or three 500 amp DC shunts FW-BBUS

$390

30.4352

$19

30.4358

$19 $19

FW-CBUS

Combiner Bus connects up to eight DIN mount breakers or four DIN mount fuse holders – includes one 1/0 screw lug

30.4361

FW-SBUS

Shunt bus allows up to four high current cable connections on same side of DC shunt – includes hardware MX charge controller mounting bracket for one side mounted on FW500 or FW1000 DC enclosures – with hardware

30.4360

$29

30.4263

$55

MX charge controller mounting bracket for two side mounted on FW500 or FW1000 DC enclosures – with hardware

30.4265

$59

MX charge controller mounting bracket for two top mounted on FW500 or FW1000 DC enclosures – with hardware

30.4267

$59

FW-CCB FW-CCB2 FW-CCB2T

AEE Solar, Inc. • www.aeesolar.com • 1-800-777-6609

INVERTERS

Off-Grid

OutBack FLEXware Complete Power Systems Fully Assembled and Tested

NEC-compliant pre-assembled power systems include inverter(s), AC enclosure inverter bypass, DC enclosure, inverter disconnect breaker and shunt, all mounted to a back plate and wired. Charge controllers and battery cables and displays are not included. Charge controllers, additional AC and DC input and load breakers can be added at the time of pre-assembly or in the field. Some options are listed below. Many other options are available. Please contact us for more information. Power systems ship by truck freight. ETL Listed to UL standards. FLEXware 500 Power System

A FLEXware 500-based system will satisfy a majority of renewable energy applications with large power requirements such as residential, light commercial or rural electrification systems by supporting up to two FX Series inverter/ chargers and up to two MX charge controllers. FLEXware 500 AC and DC enclosures accommodate all the essential protective devices while still providing lots of room for additional breakers and large cable connections. In addition to the ability to be mounted horizontally, a FLEXware 500 based system can also be mounted vertically for added versatility. FLEXware 500 systems come with one RTS, and IOB-D-120/240VAC and HUB4. Two-inverter systems also come with a X-240. FLEXware 1000 Power System

A FLEXware 1000-based system is best utilized in applications with greater power requirements like large residential, commercial or mini-grid projects. FLEXware 1000 system architecture is capable of supporting up to four FX Series inverter/chargers, four MX charge controllers, and all the required AC and DC components and wiring. FLEXware 1000 is easily expandable for systems as large and complex as your imagination allows. Of course, FLEXware 1000 AC and DC enclosures accommodate all of the essential protective devices while still providing lots of room for additional breakers and large cable connections. With mounting provisions for three DC shunts, there is now space for enough to max out the inputs of multi-channel amp-hour meters. In addition to the ability to be mounted horizontally, for added versatility a FLEXware 1000-based system can also be mounted vertically. FLEXware 1000 systems come with one RTS, and IOB-Q-120/240VAC, HUB10 and X-240.

Prices and availability subject to change without notice.

INVERTERS

Off-Grid

FLEXware type

Inverter(s) qty - model

Rated power kW AC output

DC voltage

Battery charger

Item code

OBFW5-FX2012T/S

500

1 – FX2012T

2.0kW 120V

12 VDC

80 AMP

33.0321

$4,506

OBFW5-FX2012T/D

500

2 – FX2012T

4.0kW 120/240V

12 VDC

160 AMP

33.0323

$7,802

OBFW5-VFX2812/S

500

1 – VFX2812

2.8kW 120V

12 VDC

125 AMP

33.0325

$4,740

OBFW5-VFX2812/D

500

2 – VFX2812

5.6kW 120/240V

12 VDC

250 AMP

33.0327

$8,202

OBFW5-FX2524T/S

500

1 – FX2524T

2.5kW 120V

24 VDC

55 AMP

33.0329

$4,649

OBFW5-FX2524T/D

500

2 – FX2524T

5.0kW 120/240V

24 VDC

110 AMP

33.0331

$7,795

OBFW5-VFX3524/S

500

1 – VFX3524

3.5kW 120V

24 VDC

85 AMP

33.0333

$4,959

OBFW5-VFX3524/D

500

2 – VFX3524

7.0kW 120/240V

24 VDC

160 AMP

33.0335

$8,279

OBFW5-FX3048T/S

500

1 – FX3048T

3.0kW 120V

48 VDC

35 AMP

33.0337

$4,575

OBFW5-FX3048T/D

500

2 – FX3048T

6.0kW 120/240V

48 VDC

70 AMP

33.0339

$7,633

OBFW5-VFX3648/S

500

1 – VFX3648

3.6kW 120V

48 VDC

45 AMP

33.0341

$4,734

OBFW5-VFX3648/D

500

2 – VFX3648

7.2kW 120/240V

48 VDC

90 AMP

33.0343

$7,886

OBFW10-FX2524T/D

1000

2 – FX2524T

5.0kW 120/240V

24 VDC

55 AMP

33.0365

$8,699

OBFW10-FX2524T/Q

1000

4 – FX2524T

10.0kW 120/240V

24 VDC

110 AMP

33.0367

$13,943

OBFW10-VFX3524/D

1000

2 – VFX3524

7.0kW 120/240V

24 VDC

85 AMP

33.0369

$9,345

OBFW10-VFX3524/Q

1000

4 – VFX3524

14.0kW 120/240V

24 VDC

170 AMP

33.0371

$14,793

OBFW10-FX3048T/D

1000

2 – FX3048T

6.0kW 120/240V

48 VDC

70 AMP

33.0373

$8,437

OBFW10-FX3048T/Q

1000

4 – FX3048T

12.0kW 120/240V

48 VDC

140 AMP

33.0375

$13,592

OBFW10-VFX3648/D

1000

2 – VFX3648

7.2kW 120/240V

48 VDC

90 AMP

33.0377

$8,833

OBFW10-VFX3648/Q

1000

4 – VFX3648

14.4kW 120/240V

48 VDC

180 AMP

33.0379

$15,828

Model

Price

FLEXware 500 and 1000 power systems installed options OutBack MX60

One OutBack MX60 60-amp charge controller mounted on FLEXware side with breaker

33.1513

$795

2 x OutBack MX60

Two OutBack MX60 60-amp charge controller mounted on FLEXware side with breakers

33.1515

$1601

2 x OutBack MX60

Two OutBack MX60 60-amp charge controller mounted on FLEXware top with breakers

33.1517

$1565

Trimetric meter

Amp-hour meter – installed in PSDC 24 volt system

33.1215

$273

Trimetric meter

Amp-hour meter – installed in PSDC 48 volt system

33.1216

$282

OBDC-GFP2

Ground fault interrupter for PV array installed in DC system box

33.1221

$171

OBDC-100

100-amp DC load breaker installed in system

33.1227

$65

OBDC-80

80-amp DC load breaker installed in system

33.1228

$42

OBDC-60

60-amp DC load breaker installed in system

33.1229

$33

OBDC-40

40-amp DC load breaker installed in system

33.1231

$23

OBDC-30

30-amp DC load breaker installed in system

33.1233

$49

OBDC-15

15-amp DC load breaker installed in system

33.1235

$30

OBDC-10

10-amp DC load breaker installed in system

33.1237

$47

OBDC-1

1-amp DC load breaker installed in system

33.1239

$33

X240

Autotransformer 120/240 4kVA (included in multiple inverter systems)

33.1253

$331

AEE Solar, Inc. • www.aeesolar.com • 1-800-777-6609

INVERTERS

Off-Grid

Magnum MS-Series Pure Sine Wave Inverter/Chargers The MS Series inverter/ charger is a new pure sine wave inverter designed specifically for the most demanding mobile and off-grid applications. The MS Series is powerful, easy-to-use and cost effective. MS-series inverter/chargers are available in 12-, 24- and 48-volt versions. The 48-volt MS4448-AE has 120/240VAC output, eliminating the need to stack two units or buy a transformer to run 240-volt loads. Install the MS Series in four easy steps: simply connect the inverter’s output to your distribution circuits or electrical panel, connect AC power from the utility or generator to the inverter’s easy-to-reach terminal block, connect the batteries, and switch on the power. Mount the MS Series on a shelf, bulkhead, or even upside down. The lightweight aluminum base and cover provide noise reduction and corrosion resistance. The MS Series has an RS485 communication port for network expansion, and a remote control port. The extra large AC-access cover with terminal screw block and 360° DC connection terminals with covers make the inverter wiring accessible when it needs to be. The MS Series front panel has an on/off switch with an easy-to-read LED indicator. All models have a 50-amp transfer relay. MS inverters can be series stacked, using the ME-SSI, for 120/240 VAC operations. The MS Series is ETL Listed to UL/cUL 458 for mobile use and UL 1741 for off-grid installations. Dimensions: 13.75" x 12.65" x 8". 3-year warranty, except MS4448-AE which has a 2-year warranty. Accessories and Options The optional ME-RC remote control is simple to use, yet allows full set-up features of the ME, MM, MS and RD Series inverters. The ME-RC also has the option of controlling the ME-AGS automatic generator start using a network connection to the inverter. This remote has convenient finger-tip operation, including the new one-knob programming. Magnum model

Continuous watts

Battery voltage

AC out volts/ hertz

No load Charger draw amps

Peak AC surge

Weight (lbs) Item code

MS2012

2000

12VDC

120V/60Hz

24W

100

50A

30.2332

$1,799

MS2012-20B

2000

12VDC

120V/60Hz

24W

100

50A

30.2334

$1,849

MS2812

2800

12VDC

120V/60Hz

24W

125

70A

30.2336

$2,099

MS4024

4000

24VDC

120V/60Hz

15W

105

120A

30.2338

$2,399

MS4448-AE

4400

48VDC

120/240V/60Hz

24W

70A

30.2340

$2,599

Price

Accessories and Options ME-RC50

Remote for all Magnum inverters with 50 foot cable

30.2351

$229

ME-SSI

Series stacking cable for ME, MS and RD only

30.2362

$79

ME-AGS

Automatic generator start – network version for use with Magnum inverters

20.6377

$299

ME-AGS-S

Automatic generator start – standalone version for use with Magnum inverters

20.6375

$299

The optional Auto Generator Start (AGS) module automatically starts and stops most major generator brands, including Onan, Powertech, Generac, and Weterbeke. Please check with us for specific model compatibility based on temperature or battery voltage. The generator can automatically start based on low battery voltage or the inside temperature of a cabin or RV. The temperature start feature is designed to start a generator to run an air conditioner when the inside temperature of an RV or cabin rises to a user settable level. The network version of the AGS comes with a cable that plugs into the network port of the inverter. The optional ME-SSI allows series connection of two inverters.

Prices and availability subject to change without notice.

INVERTERS

Off-Grid

new! MM-AE Series 12V Inverters The MM-AE Series 12VDC inverter/charger is a new generation inverter designed to accommodate entertainment systems and small appliances in smaller RVs, boats and cabins in an all-new design. Based on the popular ME and MS Series inverters, the MM is smaller, lighter and less expensive while retaining all the built-in protection and reliability of MS models. The MM models with chargers use a PFC (power factor corrected) charger, which is 85% efficient and uses the same charger topology for all Magnum models. Available in 600- and 1200-watt models, the MM Series inverters are powerful, easy-to-use and cost-effective. 2-year warranty. Dimensions: 16.6" x 8.4" x 4.7"

ME- Series 12V Inverters The ME Series 12VDC inverter/charger is designed specifically for RV use. The sine wave charger efficiently charges your batteries even at low AC voltage from low-cost generators, while the modified sine wave inverter keeps the cost down. Additionally, the battery temperature sensor works with the charger for optimum battery charging. It comes in three power levels. ME is ETL Listed to UL458 for RV, marine and mobile use. 3-year warranty. Dimensions: 16.6" x 8.4" x 4.7"

RD-Series 24V Inverters The RD Series 24VDC inverter/charger is designed specifically for off-grid use. It is built in the same chassis as the MS sine wave inverters. The power factor corrected battery charger efficiently charges your batteries even at low AC voltage from low-cost generators, while the modified sine wave inverter keeps the cost down. Additionally, the battery temperature sensor works with the charger for optimum battery charging. The RD Series comes in three power models. The RD inverters are ETL Listed to UL1741 for solar and off-grid applications. 2-year warranty. Dimensions: 16.6" x 8.4" x 4.7" Magnum model

Continuous watts

Battery voltage

AC out volts/ hertz

No load Charger Peak AC Weight draw amps surge (lbs) Item code

MM612-AE

600

12VDC

120V/60Hz

10W

10A

30.2302

$549

MM1212-AE

1200

12VDC

120V/60Hz

16W

20A

30.2304

$849

ME20122

2000

12VDC

120V/60Hz

11W

100

37A

30.2305

$1,448

ME2512

2500

12VDC

120V/60Hz

12W

130

45A

30.2311

$1,679

ME3112

3100

12VDC

120V/60Hz

12W

150

50A

30.2315

$1,847

RD1824

1800

24 VDC

120V/60Hz

33A

30.2322.

$1,179

RD2824

2800

24 VDC

120V/60Hz

50A

30.2324

$1,529

RD3924

3900

24 VDC

120/V/60Hz

105

75 A

30.2328

$1,799

Price

Accessories and Options – See table on previous page

The MS Series accessories described on the previous page work with the ME and RD Series as well, except where noted. The optional ME-SSI allows series connection of two MS. ME or RD inverters. The ME-SSI is not for use with MM-Series inverters.

AEE Solar, Inc. • www.aeesolar.com • 1-800-777-6609

INVERTERS

Off-Grid

MidNite Solar NEW! E-Panel The MidNite Solar E-Panel is a quick and easy way to install an OutBack, Magnum or Xantrex SW or DR inverter. It comes standard with the basic over-current protection and disconnects required to install your renewable energy system. It can also expand to grow as your needs arise. The picture at right shows an OutBack inverter mounted on an E-Panel. OutBack and Magnum inverters mount on a unique hinged door to keep the footprint of the system as small as possible. Mounting brackets are included to aid in one person installations. The E-Panel Lite for Xantrex inverters mounts next to the inverter. Main breaker, inverters cables, a 500-amp/50mv shunt for battery monitoring systems, 175-amp AC-power distribution block, 50-amp AC-input disconnect for generator or utility, 50-amp AC bypass switch are included and pre-wired. It comes with a mounting bracket for an OutBack MX60. Cut outs for mounting up to six additional 13mm wide DIN rail mount breakers are provided as well as a cut out for a GFCI style AC outlet. NEW! Apollo T80 Kit includes left side bracket for E-Panels, two 80A breakers and mounting hardware. (Cannot be used on MNE175STM-240.) ETL Listed to UL and CSA standards. MidNite model

E-Panels for OutBack inverters

Item code Price 30.5125

$439

Gray steel chassis with 125-amp inverter breaker – left hinge

30.5126

$439

Gray steel chassis with 175-amp inverter breaker

30.5129

$479

MNE175ST-L

Gray steel chassis with 175-amp inverter breaker – left hinge

30.5130

$479

MNE250ST

Gray steel chassis with 250-amp inverter breaker

30.5133

$479

MNE250ST-L

Gray steel chassis with 250-amp inverter breaker – left hinge

30.5134

$479

MNE175STS

Gray steel chassis with 175-amp inverter breaker 18" wide

30.5131

$549

MNE250STS

Gray steel chassis with 250-amp inverter breaker 18" wide

30.5135

$549

MNE125ST

Gray steel chassis with 125-amp inverter breaker

MNE125ST-L MNE175ST

MNE125AL

White alum chassis with 125-amp inverter breaker

30.5137

$479

MNE125AL-L

White alum chassis with 125-amp inverter breaker – left hinge

30.5138

$479

MNE175AL

White alum chassis with 175-amp inverter breaker

30.5141

$519

MNE175AL-L

White alum chassis with 175-amp inverter breaker – left hinge

30.5142

$519

MNE250AL

White alum chassis with 250-amp inverter breaker

30.5145

$519

MNE250AL-L

White alum chassis with 250-amp inverter breaker – left hinge

30.5146

$519

MNEleftdoorsST

Gray steel left hand hinge door with alum right hand CCB

30.5237

$59

MNEleftdoorsAL

White alum left hand hinge door with alum right hand CCB

30.5241

$65

MNEPV63

63-amp 125VDC DIN rail mount breaker (13mm wide)

53.3038

$13

30.5249

$69

MNDC-GFP

63-amp DC ground fault protector

MN-APOLLO

Kit to mount Apollo T80 on E-Panels E-Panels for Magnum inverters

MNE175STM

Gray steel chassis with 175-amp inverter breaker

30.5161

$549

MNE250STM

Gray steel chassis with 250-amp inverter breaker

30.5163

$549

MNE175STM-40 MNEleftdoorsSTM MidNite model

White steel chassis with 175-amp inverter breaker – 120/240

30.5167

$799

Gray Steel left hand hinge door with right hand CCB E-Panel Lite for Xantrex SW and DR inverters

30.5280 $69 Item code Price

30.5165 $59 Item code Price

MNE125ST

Gray steel chassis with 125-amp inverter breaker

30.5105

$419

MNE175ST

Gray steel chassis with 175-amp inverter breaker

30.5109

$459

MNE250ST

Gray steel chassis with 250-amp inverter breaker

30.5113

$459

AEE Solar, Inc. • www.aeesolar.com • 1-800-777-6609

102

INVERTERS

Off-Grid

new! Morningstar SureSine 300W Inverters The Morningstar SureSine pure sine wave inverter is designed to meet the needs of rural PV electrification requiring AC power for solar home systems, schools, community centers and health clinics. This inverter is also a good choice for small PV systems for telecom, remote cabins and weekend homes, and RV/caravans and boats. It has outstanding surge capability for a small inverter. The SureSine handles a 200% surge during load start-up, to a maximum of 600 watts. The SureSine uses epoxy encapsulation, conformal coating, stainless steel hardware, and an anodized aluminum enclosure to protect against harsh tropical and marine environments. AC output connection is a hard wire terminal. It does not have an AC receptacle. 2-year warranty. Dimensions are 8.4" x 6" x 4.1" Morningstar model

Continuous watts

Battery voltage

AC out volts/ No load Standby Peak AC hertz draw draw watts

SI-300-115V

300

12VDC

115/V/60Hz

SI-300-220V

300

12VDC

220V/50Hz

Wt lbs

Item code

Price

450mA

55 mA

600

30.8021

$299

450mA

55 mA

600

30.8033

$299

Exeltech XP Series Sine Wave Inverters Exeltech XP inverters are the most affordable, high-performance true sine wave inverters on the market. They feature sophisticated protection circuitry, making them immune from damage by overloads, short circuits, overtemperature and input polarity reversal. XP series are excellent for telecommunications, audio recording equipment, or any loads that require an excellent waveform. Efficiency = 87-89% (distortion <2%). Exeltech XP inverters can run on the high charging voltages needed to charge alkaline batteries. 120 VAC output. 1-year warranty. Model

Battery Continu- No load voltage ous watts watts

Dimensions (inches)

Weight (lbs) Item code

Price

XP 125 Series XP125/12

12V

125

4.65 x 2 x 6.75

2.3

30.6021

2.3

30.6024

$315

2.3

30.6025

$335

XP125/24

24V

125

4.65 x 2 x 6.75

XP125/48

48V

125

4.65 x 2 x 6.75

$250

XP 1100 Series XP1100/12 LI XP1100/24 LI XP1100/48

12V 24V 48V

1100 1100 1100

7.7 x 3.6 x 14.77

30.6072

$759

7.7 x 3.6 x 14.77

30.6078

$759

7.7 x 3.6 x 14.77

30.6075

$1,175

Samlex Sine Wave Inverters Samlex sine wave inverters offer the first low-cost, high-quality small sine-wave inverters for remote homes, RVs and boats. The output is overload protected. All of these inverters have AC receptacles and low-battery alarms. 120 VAC output. If you plan to use these inverters with reactive load, such as motors and compact fluorescent lights or other ballasted light, size the inverter for 4 times the continuous watts required. 1-year warranty. Battery Continuous Surge Samlex model voltage watts watts

Dimensions (inches)

Weight (lbs)

Item code

PST-15S-12A

2.4 x 4.7 x 7.4

2.6

30.7123

$169

4.7 x 11.22 x 2.4

3.9

30.7126

$195

9.3 x 13.2 x 3.3

6.6

30.7129

$399

PST-30S-12A PST-60S-12A

12V 12V 12V

150 300 600

250 500 1000

Price

PST-100S-12A

12V

1000

1500

9.3 x 15.5 x 3.3

8.8

30.7130

$649

S-1500-112B2

12V

1500

2000

15.4 X 10.8 X 4.1

15.4

30.7131

$899

PST-60S-24A

24V

600

1000

9.3 x 13.2 x 3.3

6.6

30.7132

$334

PST-100S-24A

24V

1000

1500

9.3 x 15.5 x 3.3

8.8

30.7134

$575

S1500-124B2

24V

1500

2000

15.4 X 10.8 X 4.1

15.4

30.7135

$985

S1500-148B2

48V

1500

2000

15.4 X 10.8 X 4.1

15.4

30.7148

$985

Prices and availability subject to change without notice.

INVERTERS

Off-Grid

103

Xantrex DR Series Inverters Xantrex DR Series inverters have plenty of power to run microwave ovens, refrigerators, vacuum cleaners and power tools. They were originally designed as a standby

power system to keep lights and refrigerators going in Caribbean countries that are plagued with numerous power failures. Their powerful battery charger quickly charges batteries and holds them in float condition. When the power goes off, the inverter goes on, keeping everything running. The DR inverters are available for 12-volt systems in 1500 and 2400 watt versions. The 24-volt versions are available in 1500, 2400 and 3600 watt versions. The output is 120-volt AC, but with the optional stacking cable, two units of the same input voltage can be connected for up to 7200 watts of 120/240-VAC power, allowing the pair to operate large 240-volt appliances like pumps, as well as typical 120-volt appliances. Export models are available in 230-volt/50 HZ, 105volt/50 HZ, 105-volt/60 HZ and 220-volt/60 HZ outputs. Call for those not listed. Export models cannot be stacked. DR inverter dimensions are 20" x 8.5" x 8". ETL Listed to UL standards. 2-year warranty.

DR Series domestic voltage Inverters Xantrex model

Battery AC volts / Continuous Charge Weight volts hertz watts amps (lbs) Item code

Price

DR1512

120/60

1500

30.1243

$850

DR2412

120/60

2400

120

30.1249

$1,100

DR1524

120/60

1500

30.1246

$850

DR2424

120/60

2400

30.1252

$1,100

DR3624

120/60

3600

30.1255

$1,350

DR Series export voltage Inverters Xantrex model

Battery AC volts / Continuous Charge Weight volts hertz watts amps (lbs)

Item code

Price

DR1512E

230/50

1500

30.1258

$850

DR1524E

230/50

1500

30.1261

$850

DR2424E

230/50

2400

30.1267

$1,100

DR Series accessories Xantrex model

Description

DRCB

Conduit Box for DR series

DRI

Stacking Cable for DR

RC8/50

Weight (lbs) Item code

Price

30.1270

$150

2.5

30.1273

$85

Remote On/Off Switch w/50 ft Cable

30.1279

$110

BTS/15

Temperature Sensor 15'

20.8025

$29

BTS/35

Temperature Sensor 35'

20.8029

$32

Samlex Modified Sine Wave Inverters Samlex modified sine wave inverters are a value-priced solution to mobile power requirements. They provide modified sine wave output with over voltage, under voltage, overload and thermal protection, and low-voltage alarm. Samlex 1000-, 1500- and 2500watt inverters have dual LED bar graph meters indicating battery current and voltage. Cigarette plug included only on 140 and 300. Larger units need to be hard-wired to battery. If you plan to use these inverters with reactive loads, such as motors and compact fluorescent lights or other ballasted lights, size the inverter for 4 times the continuous watts required. 1-year warranty. Model SI-175HP

Battery Continu- Surge voltage ous watts watts 12V

175

300

Dimensions (inches)

Weight (lbs)

Item code

1.6 x 4.7 x 5.4

1.8

30.7220

$40

30.7223

$67

Price

SI-400HP

12V

400

600

2.4 x 6.3 x 6.3

2.9

SI-750HP

12V

750

1500

2.4 x 6.3 x 11.4

5.3

30.7227

$164

30.7229

$366

PSE-12125A

12V

1250

2500

3.5 x 9.4 x 12.3

PSE-12175A

12V

1750

3500

3.5 x 9.4 x 17

30.7232

$470

PSE-12275A

12V

2750

4500

6.3 x 9.4 x 18.2

30.7235

$806

PSE-24100A

24V

1000

2000

3.5 x 9.4 x 13.5

30.7238

$448

PSE-24150A

24V

1500

3000

3.5 x 9.4 x 18.2

12.4

30.7241

$530

PSE-24250A

24V

2500

4500

6.3 x 8.5 x 19.5

30.7244

$866

AEE Solar, Inc. â&#x20AC;˘ www.aeesolar.com â&#x20AC;˘ 1-800-777-6609

104

INVERTERS

Converters & Transformers

Samlex Isolated DC-DC Converters

Xantrex T-240 Autotransformer

These isolated, enclosed DC-DC converters are designed to increase, or decrease, the DC voltage that is inputted to the unit. We have 100W, 200W, and 360W versions.

Use this to power 240-volt appliances on 120-volt inverters. Indoor enclosure, steel powder-coated white. Maximum load is 4.5 kilowatts. (For smaller or larger loads, see the toroid autotransformers below. Consumes 12 watts at idle. Includes 2-pole 25-amp QOU circuit breaker/disconnect and has room for 3 other QOU AC breakers. #14 to #2 hookup wire size. Dimensions: 6.3" x 21" x 7". UL Listed. 2-year warranty. Xantrex model

Description

Item code

Price

T240

4 kW Autotransformer

30.1402

$550

Samlex model

Input voltage

Output voltage

Output amps

Item code

IDC-100B-12

20-35

12.5

30.8741

$140

Toroid Autotransformers

IDC-100C-12

30-60

12.5

30.8742

$140

IDC-100A-24

9-18

30.8744

$140

IDC-100C-24

30-60

30.8746

$140

IDC-200B-12

20-35

12.5

30.8748

$166

IDC-200C-12

30-60

12.5

30.8749

$166

IDC-200A-24

9-18

30.8751

$166

IDC-200B-24

20-35

30.8752

$166

IDC-200C-24

30-60

30.8753

$166

These AC step-up and step-down transformers are greater than 98% efficient and cause less than 0.2% idle loss at no load. They are nearly silent when operating. Use an autotransformer as a step-down to connect the 240-volt output of a generator to the 120-volt input on an inverter. This allows full output power of a 240-volt generator to be used for battery charging. Autotransformers can step-up voltage to operate 240-volt appliances and motors from the 120-volt output of an inverter. NEMA3R enclosures with knockouts for conduit. 2-year warranty.

IDC-360A-12

9-18

12.5

30.8755

$329

IDC-360B-12

20-35

12.5

30.8756

$329

IDC-360C-12

30-60

12.5

30.8757

$329

IDC-360A-24

9-18

30.8758

$329

IDC-360C-24

30-60

30.8760

$329

Price

Samlex DC Step-Down Power Converters These DC-DC converters are designed to decrease the DC voltage that is inputted into the unit. These switching converters have a high efficiency and provide regulated 13.8 VDC output from and input of 20 -30 VDC. Use them to power 12-volt lights and appliances from a 24-volt system.

Samlex model Output max amps Item code

Price

SDC-15

30.8720

$82

SDC-23

30.8725

$103

Prices and availability subject to change without notice.

Description

Size (inches)

Item code

Price

2.5 kW Autotransformer

8x8x4

38.9437

$325

4 kW Autotransformer

10 x 10 x 4

38.9440

$450

8 kW Autotransformer

12 x 10 x 6

38.9445

$675

Outback PSX-240 Autotransformer The OutBack PSX-240 autotransformer can be used for step-up, step-down, generator and split phase output balancing or as a series stacked inverter to load balancing auto-former. Incorporating a transformer with 120-volt/30-amp primary and secondary side, a temperature activated cooling fan and a 25-amp dual breaker in a steel enclosure, the PSX-240 is ready to install in your custom application. Use for 120- or 240-VAC 60-Hz systems only. Powering 240-volt items like deep well pumps with a single 120-volt inverter is possible thanks to the PSX240’s step-up capability. Its step-down feature allows you to charge your batteries with a 240-volt generator through a single 120-volt inverter. The PS’-240s ability to balance the output of series-stacked inverter/chargers makes it a critical item when using the OutBack stacking 120/240VAC configuration. OutBack model PSX-240

Description

Item code

Price

4 kW Autotransformer

30.4429

$520

106

METERS & MONITORS

Mastech Digital Multimeter Test diodes and measure DC volts, AC volts, up to 10 amps AC or DC current, ohms and continuity with this 9-volt powered digital multimeter (battery included). This inexpensive troubleshooting tool is made in China. Dimensions are 2.75" x 5" x 1". Description

Item code

Price

Digital multimeter

28.8031

$19

AEE Solar Digital DC Volt & Amp Meters Measure amps and volts in 12-, 24- or 48-volt systems with these highquality, low-cost LCD digital meters. The surface mount, 3" x 2" x 1" plastic enclosure can be easily attached to wood or metal surfaces with two screws. Terminal strip on the back of the meter accepts 14 to 22 AWG wire. Amp meters are available with a 100A/100mV shunt for measuring up to 100 amps with 0.1 amp resolution, a 500A/50mV shunt to measure up to 500 amps with 1 amp resolution or without a shunt for installations that already have a shunt. Current draw is only 20mA. Amp meter requires 4-conductor wire; volt meter requires 2-conductor wire. Use 22 gauge or larger for up to 50 feet. Use 18 AWG for up to 150 feet. 2-year warranty.

Description

Item code Price

Digital volt meter 11 to 65 VDC

28.9228

$42

Digital amp meter w/o shunt

28.9257

$42

Digital amp meter w/ 100A shunt

28.9259

$65

Digital amp meter w/ 500A shunt

28.9261

$65

new! Atkinson PV and Wind Digital Monitor This digital monitor and shunt combination can measure amps and amphours from two charging sources of up to 40 amps each on a 12-, 24- or 48-volt battery system. The monitor and shunt module are connected with a cat-5 network cable. The monitor stays in the battery voltage mode until the select button is pushed. The button can turn on the backlight, advance through display settings, reset amp-hours, lock the display in any mode or activate a scroll setting. Backlight comes on for 15 seconds every time the button is pushed and stays on in scroll mode. Display module requires a shunt module to operate. Order both items. Cat-5 cable required to connect display to shunt.

Prices and availability subject to change without notice.

Description

Item code Price

Atkinson PVWDM digital monitor

28.2205

$126

Atkinson PVWSM shunt module

28.2207

$130

Cat-5 cable â&#x20AC;&#x201C; 50'

30.4199

$25

Cat-5 cable â&#x20AC;&#x201C; 6'

30.4197

METERS & MONITORS

Hoyt Induction Amp Meters

AC Kilowatt-Hour Meter

These meters read DC amps from a wire that is placed in the slot frame on the rear of the meter case. No electrical connection is needed. The 30-amp meter will work with wires up to 8 gauge. The dual range meter has a 75-amp scale and a 600-amp scale. This amp meter will work with wire up to 20 gauge. Description

Item code Price

Hoyt 30A induction meter

28.8045

$25

Hoyt 75A induction meter

28.8047

$25

Dual Range 0-75 / 0-600 ADC

28.8049

$25

These high quality amp meters mount in a 72mm square hole. The meter movement is very smooth and accurate. The shunt is built into the 30-amp meter so it can be in series with the load to be measured on the negative or positive wire. The 60-amp meter comes with a separate shunt. The mounting plate in the table below holds 1 meter and mounts in a 2-gang wiremold deep switch box. Item code

Price

Analog meter 0-30A DC

28.7332

$12

Analog meter 0-60A DC

28.7362

$18

Mounting plate for 2-gang wiremold box

28.9015

This kilowatt-hour meter is easy to set up and use. It gives the user power usage information for individual appliances, displaying true power consumed (including power factor information), and keeps track of cumulative kilowatt-hours, cumulative time the meter has been plugged in, and amount of money the electricity consumed costs. A 15-amp circuit breaker protects against overloads. UL Listed. Description

We stock two types of kilowatt hour meter bases. The cast, lowcost round base has 1-1/2" threaded holes in the top and bottom. The Milbank brand sheet metal base is 8" W x 11.5" H (shown with meter mounted). Both are for single phase 2- or 3-wire 100-amp service and both come with sealing ring. Raintight, NEMA 3R for outdoor use.

Description

Kill-a-Watt AC Meter

Kill-A-watt portable kilowatt hour meter

These EZ-Read cyclometer GE utility grade meters have been removed from service and reconditioned and certified. If you are selling power back to the utility grid, you can keep track of how much power your system is generating. Order one of the raintight meter bases to mount and connect wires to the meter. For use on 120 or 120/240 VAC systems. Maximum current 200 amps. GE Model I-70S, CEC approved. Please contact us for pricing on kilowatt-hour meters for higher power and for 3-phase systems.

Kilowatt-Hour Meter Sockets

Analog Amp Meters

Description

107

Item code

Price

28.2005

$50

Item code

Price

GE kilowatt hour meter w/ EZ-Read cyclometer

28.3015

$30

GE kilowatt hour meter w/ conventional dial

28.3018

$32

Kilowatt hour meter socket 120/240VAC - round

28.3025

$16

Kilowatt hour meter base 120/240VAC NEMA-3R

28.3031

$48

AEE Solar, Inc. â&#x20AC;˘ www.aeesolar.com â&#x20AC;˘ 1-800-777-6609

108

METERS & MONITORS Tech Tip: Amp-Hour Meters

With the use of an amp-hour meter, you can tell the condition of your batteries at a glance. An amp-hour meter is the best indicator of your system’s condition. As you use power, the meter counts how many amp-hours are used. As the battery is charged, the meter goes backwards, toward zero. When the battery is full, the meter reads zero. This type of meter is a must for nickelcadmium and nickel-iron batteries, where it is hard to tell state of charge from voltage, or specific gravity. The main destroyer of lead acid batteries is sulfation caused by undercharging. These sophisticated meters help you keep track of your batteries state of charge so you can keep them charged. Get maximum life out of your batteries and save money and system down time. Note: Amp-hour meters lose accuracy if batteries are always run in a very discharged state.

Xantrex Link 10 Meters

Xantrex TM-500A

Link 10 meters provide complete battery status information for a battery bank. Simple and easy-to-use digital display shows volts, amps, amp-hours consumed, and operating time remaining. It also has an easy-to-read multi-color LED bar graph. The Link 10 allows you to select automatic, sleep and scanning modes and automatically calculates and displays charging efficiency. By adding an optional prescaler, Link 10 can monitor battery banks up to 500 volts. The splash-proof panel allows for outdoor mounting and hands-free operation. It displays key historical battery information such as charge efficiency, deepest discharge, and average discharge and they are compatible with 12- and 24-volt DC systems. The shunt is included. Accessories include prescalers (0-100 or 0-500 volts) to extend voltage range covered by your meter. 1-year warranty.

The TM-500A is similar to the Trimetric meter in a special package with fuse and fuse holder. An improved display shows volts, amps, amp-hours and percent without changing mode. Very easy to install and use. Installation is simplified with a special shunt that includes a phone-type jack. Install the shunt, plug the special six-conductor cable into the shunt and meter and all the connections are made! Meter shows days since fully charged, cumulative amphours, recharge indicator, low-voltage indicator, and full-charge indicator. Comes with a 50' six-conductor cable with jacks, fuse, and a special 500A/50mV shunt. Also is capable of turning DR, PS, and UX inverters on and off. 2550 amp-hour max battery size. Longer length cables are available for long runs. Use the 48-volt adapter for 48-volt systems. Dimensions: 4.55" x 4.55" x 1.725". 2-year warranty.

Description

Item code Price

Link-10 Standard – Meter w/ 500A/50mV shunt

28.1128

$250

Pre-scaler 0-100V – Use w/ battery higher than 24V

28.1131

$75

Pre-scaler 0-500V – For use w/ battery up to 500V

28.1134

$80

Temperature sensor – Increases meter accuracy

28.1137

$57

Mounting bracket

28.9014

Meter wire 8-conductor 18 AWG (price/ft)

50.1252

Xantrex model

Description

TM-500A

Amp-hour meter w/shunt

28.1405

$345

TM-500NS

Amp-hour meter w/o shunt

28.1403

$295

TM48

48-volt adapter

28.1413

$65

TC25

25-foot cable

28.1421

$22

TC50

50-foot cable

28.1422

$36

Item code

Price

XBM meter w/ 500A/50mV shunt

28.1119

$275

XBM communication kit with software for Windows

28.1120

$150

XBM connection kit – 32 feet

28.1121

$50

XBM connection kit – 50 feet

28.1122

$62

XBM temperature sensor kit – 32 feet

28.1123

$40

XBM temperature sensor kit – 64 feet

28.1124

$60

Item code Price

Xantrex Battery Monitor XBM The Xantrex battery monitor uses sophisticated microprocessor technology to provide complete battery status information for your battery. A simple display shows volts, amps, amp-hours consumed, and operating time remaining. An optional communications kit is available that contains hardware and software to enable battery monitoring from a Windows-based laptop. The splash-proof panels allow for outdoor mounting and hands free operation. XBM is compatible with 12- and 24-volt DC systems and comes with a 500A/50mV shunt. Front panel measures 2.56" square and the back fits in a 2.05" hole. 1-year warranty. Prices and availability subject to change without notice.

Description

METERS & MONITORS

109

Trimetric 2020 This amp-hour meter for 12- or 24-volt battery systems (and 48-volt with adapter) reads volts, amps and amp-hours on an LED display. Amp-hours can be displayed in actual amp-hour numbers or as “% full”. An LED lights when the battery is charging and flashes when the battery has been fully charged. Another LED flashes when batteries should be recharged, equalized, and during low battery voltage. It also records min and max voltage, days since batteries were last charged, days since equalized, and total lifetime amp-hours withdrawn from the batteries. The Trimetric can be located hundreds of feet away from batteries using inexpensive 4-conductor twisted-pair meter wire. For 48V systems or Description Item code Price additional lightning protection on 12/24 V systems, Trimetric 2020 amp-hour meter 28.0020 $175.00 use a 48V adapter with the meter. A shunt is 48-volt adapter required for operation. Use the 500-amp shunt if 28.0023 $28.00 you have a 12V inverter larger than 800 watts or a Surface mount box 28.0026 $11.00 24V inverter larger than 1600 watts. Use a 1000500A/50mV shunt 28.9253 $35.00 amp 100mV shunt for systems with stacked SW inverters or where continuous current is over 300 amps. The 1000A/100mV shunt has the same resistance as 100A/100mV shunt 28.9245 $35.00 the 500A/50mV shunt and may be used interchangeably. Order shunt separately. 1000A/100mV shunt 28.9254 $47.00 Allows for a maximum battery bank size of 2500 amp-hours. The positive lead 4-conductor 22 AWG wire 50.1243 $0.30 to the Trimetric should be fused with a 1-amp fuse. Flush mount or use wiremold 4-conductor 18 AWG wire 50.1237 $0.78 box to mount. Made in USA. Dimensions: 4.5" x 4.75". 2-year warranty.

Pentametric Battery Monitor The Pentametric monitor measures 1 or 2 battery systems with a common negative. With one battery system, battery current plus two charging sources/loads can be measured. The new PentaMetric battery monitor system offers a lot more capability than the TriMetric monitor. The complete system consists of 3 parts: input unit (near batteries), display unit (shown here) and computer interface unit. It can monitor up to 3 shunts: For example; measure total solar input and wind input independently in addition to monitoring battery “state of charge”. You can access the data with display unit (shown above) with LCD display and buttons up to 1000 feet from batteries. An optional computer interface with Windows software allows you to control and read out all data from the computer. It has a relay output to control a generator or external alarm and it has audible and visual alarms for high and low battery conditions. 2-year warranty. Basic measurements include:

• 2 voltage channels: 8-100 volts. (For example you can monitor volts from two-battery systems). • 3 amperage channels ±.01-200 amps (with 100A/100mV shunt). ± 0.1-1000 amps (with 500A/50mV or 1000A/10mV shunt). Each of these requires a separate shunt. • Temperature -20 to +65 degrees C.

• Watts (2 channels) ±.01- 20,000 watts • Watt-hours (2 channels) ±21,000 kilowatt hours • Battery % full (2 channels) 0-100% • Days since batteries charged (2 channels) .01-250 days • Days since batteries equalized (2 channels) .01-250 days Data logging functions. There are 3 types of data logging functions. With the computer interface all 3 types can be output to spreadsheet file. 1. “Periodically logged data” can record any or all of the following at regular intervals: once per day to up to once per minute, amp-hours (3 channels), watt hours (2 channels), Temperature max/min (1 channel), volts (1 channel), amps (1 channel) 2. “Battery discharge voltage profile” data logs volts and amps every time charge level changes by 5% (or 10%) for 1 or 2 battery systems. 3. “Battery cycle efficiency data” documents system efficiency for up to 2 battery systems. *

Description

Item code

Price

Pentametric display unit PM-100D

28.0011

$199.00

Pentametric input unit PM-5000U

28.0013

$220.00

Computer interface PM-100C

28.0015

$100.00

Temperature Sensor TS-1

28.0018

$29.00

500A/50mV shunt

28.9253

$35.00

100A/100mV shunt

28.9245

$35.00

8-conductor 22 AWG wire / per foot*

50.1255

$0.20

Secondary measurements

• Amp-hour (3 channels): to ±83,000 amp-hours • Cumulative (negative) battery amp-hours (2 channels) • Smoothed (time filtered) amps • Volts (2 channels): 0-100 volts

8-conductor wire is ok for measuring one battery. One additional conductor will be required for two batteries.

AEE Solar, Inc. • www.aeesolar.com • 1-800-777-6609

110

METERS & MONITORS Why Use Monitoring Tools?

Residential and commercial system owners and installers can now benefit from remote monitoring services for renewable energy systems. These services provide knowledge and control over energy system generation and demand and are remotely accessible via the internet. Monitoring systems typically consist of a local device that connects to the energy system, collects data, and communicates with the monitoring service provider’s central data center. Using such a service, residential and commercial system owners can remotely monitor their solar electric installations and see the impact of changes in consumption as well as problems such as tree shading or equipment degradation over time. Installers can check system performance, diagnose problems, and take corrective actions quickly and cost-effectively – often without ever leaving their office. Over time your solar energy generation and demand fluctuates. Periodic meter readings provide only a summary view of energy consumption, while telling you little or nothing about PV generation or about short-term performance issues. Good monitoring and display tools can help reveal trends, transient issues, cost-saving opportunities and emerging issues. They feature real-time and historical system performance graphs and downloadable data. Additionally, they provide the independent third-party, revenue-grade monitoring and reporting required to collect performance-based financial incentives.

Fat Spaniel Technologies Monitoring and Visualization Services Finally, a monitoring product with residential and commercial system owners and installers in mind! Fat Spaniel Technologies’ simple, powerful, and field proven monitoring and visualization services work with your residential or commercial solar electric or wind system to provide visually engaging, web-based displays. This remote monitoring solution allows you to manage and view your solar energy system or whole-building energy usage in a single view. You can view your system anytime, anywhere using a web browser or mobile phone. Residential and commercial installers can assure customers that their renewable energy system is operating properly. Fat Spaniel provides views for post-installation support, alerting you to failure issues and providing tools for remote troubleshooting. The Fat Spaniel service also generates the regular reports required for performance-based financial incentives available under programs such as California’s CSI. Residential Monitoring Service

Fat Spaniel’s Residential Monitoring Service gives the residential system owner the monitoring and visualization tools to understand their solar energy system. The Residential Solution allows you to improve your net-metering results and reduce your electricity bill by managing your energy use. The image at right is a typical Simple View showing real-time and historical data about energy generation, building energy usage, and environmental information. Energy information can be selected to show daily, weekly, monthly and yearly comparisons. Fat Spaniel offers inverter-direct monitoring for most grid-tie inverters as well as revenue grade, inverter-independent monitoring that can be used for power purchase agreements, performance incentives and renewable energy credit trading. Residential monitoring systems can be used for systems under 20 kW. Inverter direct monitoring meets Calif. PUC < 10kW EPBB metering requirement, and is not designed to meet Calif. PUC PBI metering requirement. SMA and Fronius inverters require optional equipment from the inverter manufacturer. See information on the table on the next page. Xantrex inverters do not require extra equipment. Inverter direct monitoring comes with a simple web based view. Detail view and alerts are an extra cost option. Inverter independent monitoring includes ANSI standard revenue grade meter with 2% accuracy and meets metering & reporting requirements of California EPBB & PBI programs and of all states requiring revenue-grade meters. These systems come with simple and detail web-based views, and alerts for inverter off condition and communications failures Weather data and building load are options that can be added to the monitoring package. All packages include hardware, 5 years of hosted monitoring services and 5 years of warranty coverage. Broadband internet access is required for standard systems. Cellular and dialup modems are optional. Prices and availability subject to change without notice.

METERS & MONITORS Model

Description of products

111

Item code

Price

Residential inverter-direct monitoring products 2151

Basic inverter-direct PV monitoring for one SMA SB-series inverter. Simple View only. Includes enclosure-requires SMA RS485 com card

2151-W

SMA SB monitor above w/ weather and environmental monitoring; includes irradiance, module temperature and ambient temperature.

29.1121 29.1124

$999 $2,999

3151

Basic inverter-direct PV monitoring for a single Xantrex GT-series inverter. Simple View only. Includes enclosure.

29.1131

$999

3151-W

Xantrex monitor above w/weather and environmental monitoring; includes irradiance, module temperature and ambient temperature

29.1134

$2,999

4551

29.1135

$999

4551-W

Basic inverter-direct PV monitoring for a single Fronius IG-series inverter. Simple View. Includes enclosure. (requires Fronius ComCard, Datalogger and Interface Box. Fronius IG inverter with S/N higher than 1715 may use EZ Card instead of Datalogger and Interface Box.) Fronius monitor above w/weather and environmental monitoring; includes irradiance, module temperature and ambient temperature

29.1137

$2,999

7700

Detail View option offers historical information and alerts to systems above

29.1143

$332

7800

Add monitoring to an additional inverter (except Xantrex, which requires an additional 3151 gateway for each inverter)

29.1142 $332 Residential inverter-independent monitoring products – meets metering & reporting requirements of California EPBB & PBI programs

1272-15-240

Revenue-grade inverter-independent PV monitoring: 15A/240V, 2-wire single phase inverters with simple and detail web views

29.1137

1272-60-240

Revenue-grade inverter-independent PV monitoring: 60A/240V, 2-wire single phase inverters with simple and detail web views

29.1138

$2,599

1272-AA-VVV

Revenue-grade inverter-independent PV monitoring: for other than 15A or 60A/240V, specify amps and volts in the model # to the left

29.1139

$2,599

8205

Basic Weather station with temperature and sunlight monitoring for 1272 above

29.1190

$1,999

8295

Full Weather Station with temperature, sunlight and wind monitoring for 1272 above

29.1191

$3,299

1235

Revenue-grade inverter-independent PV monitoring for 2-wire single-phase inverters w/ 3-wire bldg demand w/detail web views

29.1154

$2,999

1235-W

Premium pkg w/ bldg demand (same as above w/ addition of a complete weather station for temperature, sunlight and wind monitoring)

29.1155

$6,199

4701-12

Off-grid monitoring products TriStar Off Grid WebView – connects to Morningstar TriStar Charge control on 12 volt system – no enclosure

29.1105

$998

4701-24

TriStar Off Grid WebView – connects to Morningstar TriStar Charge control on 24 volt system – no enclosure

29.1106

$998

4701-48

TriStar Off Grid WebView – connects to Morningstar TriStar Charge control on 48 volt system – no enclosure

29.1108

$998

9041

Options Cellular modem add-on – requires purchase of cellular service from a communications service provider

29.1145

$998

7750

Add 5 more years of monitoring service

29.1181

$499

7752

Add 5 more years of monitoring service on a TriStar off grid system

29..1182

$298

7760

Add 5 additional years of Fat Spaniel Gateway warranty (parts only)

29.1183

$100

1760

System Installer Portal – web-based aggregated view of data from all of an installer’s end-user systems with access to views for each individual installed system, system status info and to data downloads

29.1299

$7,500

$2,599

Commercial Monitoring Service

With Fat Spaniel Technologies Commercial Monitoring Service, you get an accurate and real-time view of your savings and production, whenever and wherever you need it. It allows you to view your whole-building energy picture by monitoring one or many building systems in a single view. The image at right is a typical commercial simple view showing real-time and historical data. Custom commercial views are available to view selected aspects of your whole-building energy picture. Monitor one or many building systems in a single view. Call for more information. Features:

• View one or many building systems, from a single inverter to multi-inverter installations • Reduce your energy bill through tighter management of energy production and usage. • Improve net-metering results by maximizing export and load-shifting • View real-time and historical energy production and usage • Access your system information anytime, anywhere • Show off the environmental benefits of your installation • Automated alerts reduce service calls • CEC approved as an eligible system performance meter AEE Solar, Inc. • www.aeesolar.com • 1-800-777-6609

112

BATTERIES

Technical Information

Battery Information and Sizing All standalone and battery-backup PV systems require battery storage. Photovoltaic modules charge the batteries during daylight hours and the batteries supply the power when it is needed, often at night and during cloudy weather. Utility grid-tie systems supply power directly to the utility grid; no battery storage is needed. The two most common types of rechargeable batteries in use today are lead-acid and alkaline. Lead acid batteries have plates made of lead, mixed with other materials, submerged in a sulfuric acid solution. We do not list nickel-cadmium batteries in this catalog because of their high cost and environmental problems related to disposal. Nickel metal hydride and lithium ion batteries look promising for the future, but at this time their price is much too high for the size needed for all but the smallest of remote lighting systems. Battery Size

Caring for Lead-Acid Batteries

The size of the battery bank required depends on the storage capacity required, the maximum discharge rate, the maximum charge rate, and the minimum temperature at which the batteries will be used. When designing a power system, all these factors are looked at and the one requiring the largest capacity will dictate battery size. Temperature has a significant effect on lead-acid batteries. At 40°F they will have 75% of rated capacity, and at 0°F their capacity drops to 50%. The storage capacity of a battery, the amount of electrical energy it can hold, is usually expressed in amp-hours. If one amp is used for 100 hours, then 100 amp-hours have been used. A battery in a PV power system should have sufficient amp-hour capacity to supply needed power during the longest expected period of cloudy weather. A lead-acid battery should be sized at least 20% larger than this amount. If there is a source of backup power, such as a standby generator with a battery charger, the battery bank does not have to be sized for worst-case weather conditions.

Always use extreme caution when handling batteries and electrolyte . Wear gloves, goggles and old clothes. “Battery acid” will burn skin and eyes and destroy cotton and wool clothing. The quickest way to ruin lead-acid batteries is to discharge them deeply and let them stand “dead” for an extended time. The positive plates change from lead oxide when charged to lead sulfate when discharged. If they remain in the lead sulfate state for a few days, part of the plate does not return to lead oxide when the battery is recharged. The parts of the plates that become “sulfated” no longer store energy. Batteries that are deeply discharged and then charged partially on a regular basis can fail in less than one year. Check your batteries on a regular basis to be sure they are getting charged. Use a hydrometer to check the specific gravity of your lead-acid batteries. If batteries are cycled very deeply and then recharged slowly, the specific gravity reading will be lower because of incomplete mixing of electrolyte. Check the electrolyte level in wet-cell batteries at least four times a year and top-off each cell with distilled water. Do not add water to discharged batteries. Electrolyte is absorbed when batteries are discharged. If you add water at this time and then recharge the battery, electrolyte will overflow and make a mess. Keep the tops of your batteries clean and check that cables are tight. Do not tighten or remove cables while charging or discharging. Any spark around batteries can cause a hydrogen explosion inside, and ruin one of the cells, and you. It is a good idea to do an equalizing charge when some cells show a variation of 0.05 specific gravity from each other. This is a long steady overcharge, bringing the battery to a gassing or bubbling state. Do not equalize sealed or gel-type batteries. With proper care, lead-acid batteries will have a long service life and work very well in almost any power system. With poor treatment lead-acid battery life will be very short. We strongly recommend the use of an amp-hour meter with all battery systems. See pages 108-109.

Lead-Acid Batteries

Lead-acid batteries are the most common in PV systems because their initial cost is lower and because they are readily available nearly everywhere in the world. There are many different sizes and designs of lead-acid batteries, but the most important designation is whether they are deep cycle batteries or shallow-cycle batteries. Shallow-cycle batteries, like the starting batteries in automobiles, are designed to supply a large amount of current for a short time and to stand mild overcharge without losing electrolyte. However, they cannot tolerate being deeply discharged. If they are repeatedly discharged more than 20% their life will be very short. These batteries are not a good choice for a PV system. Deep cycle batteries are designed to be repeatedly discharged by as much as 80% of their capacity so they are a good choice for PV systems. Even though they are designed to withstand deep cycling, these batteries will have a longer life if the cycles are shallower. All lead-acid batteries fail prematurely when they are not recharged completely after each cycle. Letting a lead-acid battery stay in a discharged condition for days at a time will cause a permanent loss of capacity. Sealed deep cycle lead-acid batteries (gel cells and absorbed glass mat) are maintenance-free. They never need watering or an equalization charge. Sealed batteries require very accurate regulation to prevent over-charge and over-discharge. Either of these conditions will drastically shorten their lives. We recommend sealed batteries for remote, unattended power systems. Prices and availability subject to change without notice.

Battery warranties do not cover damage due to poor maintenance or loss of capacity from sulfation.

Technical Information

BATTERIES

113

Battery Wiring Diagrams The diagrams below show typical 12-, 24- and 48-volt battery wiring configurations. Batteries can deliver extremely high current. Always install fuse protection on any positive wiring connected to batteries.

AEE Solar, Inc. â&#x20AC;˘ www.aeesolar.com â&#x20AC;˘ 1-800-777-6609

114

BATTERIES

Technical Information

Battery State-of-Charge Battery state-of-charge (SOC) can be measured by an amp-hour meter, voltage or by specific gravity. Some care and knowledge is required to interpret state-of-charge from voltage or specific gravity readings. We recommend amp-hour meters for all systems with batteries. Amp-Hour Meters

An amp-hour meter is like having a “gas gauge” for batteries. It gives users all the information they need to keep their batteries charged. At a glance the user can see system voltage, current, and battery condition. (See the meter section for more information on amp-hour meters.) Measuring Battery State-of-Charge

Battery voltage will vary for the same state-of-charge depending on whether the battery is being charged or discharged, and what the current flow is in relation to the size of the battery. The chart below will give you an idea of state-of-charge for various battery conditions in flooded cell lead-acid batteries. Voltage varies with temperature. While charging, a lower temperature will increase battery voltage. Full-charge voltage on a 12-volt battery is 0.9 volts higher at 32°F than at 70°F. While discharging, a higher temperature will increase battery voltage. There is little temperature effect while a battery is standing. (Thanks to Ralph Heisy, Bogart Engineering, for this information.) Nominal battery voltage Battery condition @ 77°F

12V

24V

48V

Over 15

Over 30

Over 60

Battery near full charge while charging

14.4 to 15.0

28.8 to 30.0

57.6 to 60.0

Battery near full discharge while charging

12.3 to 13.2

24.6 to 26.4

49.2 to 52.8

Battery fully charged with light load

12.4 to 12.7

24.8 to 25.4

49.6 to 50.8

Battery fully charged with heavy load

11.5 to 12.5

23.0 to 25.0

46.0 to 50

No charge or discharge for 6 hours - 100% charged

12.7

25.4

50.8

No charge or discharge for 6 hours - 80% charged

12.5

No charge or discharge for 6 hours - 60% charged

12.2

24.4

48.8

No charge or discharge for 6 hours - 40% charged

11.9

23.8

47.6

No charge or discharge for 6 hours - 20% charged

11.6

23.2

46.4

No charge or discharge for 6 hours - fully discharged

11.4

22.8

45.6

10.2 to 11.2

20.4 to 22.4

40.8 to 44.8

Battery during equalization charge

Battery near full discharge while discharging

Hydrometers A hydrometer is very accurate at measuring battery state-of-charge if you measure the electrolyte near the plates. Unfortunately, you can only measure the electrolyte at the top of the battery. When a battery is being charged or discharged, a chemical reaction takes place at the border between the lead plates and the electrolyte. During charging, the electrolyte changes from water to sulfuric acid. The acid becomes stronger and the specific gravity rises as the battery charges. Near the end of the charging cycle gas bubbles rising through the acid stirs the fluid to mix it. It takes several hours for the electrolyte to mix so that you get an accurate reading at the top of the battery. Always try to take readings after a period of no charge or discharge. Prices and availability subject to change without notice.

Hydrometer Readings

The chart below shows battery state-of-charge at various specific gravities. These readings are correct at 75 degrees F. State of charge

Specific gravity

100% charged

1.265

75% charged

1.239

50% charged

1.2

25% charged

1.17

Fully discharged

1.11

BATTERIES

Technical Information

Battery Sizing Worksheet

Battery temperature

Multiplier

80ºF/26.7ºC

70ºF/21.2ºC

1.04

Use this worksheet to determine what size battery is required for your system. Battery size is measured in amp-hours. This is a measure of battery capacity. Battery voltage is determined by the number of “cells” in series. All lead-acid battery cells have a nominal output of 2 volts. Actual cell voltage varies from about 1.7 volts at full discharge to 2.4 volts at full charge. 12-volt lead-acid batteries are made of 6 separate cells in one case. 6-volt batteries are made of 3 cells in one case. Putting battery cells in parallel increases amp-hour capacity, but does not change voltage.

60ºF/15.6ºC

1.11

50ºF/10.0ºC

1.19

40ºF/4.4ºC

1.3

30ºF/-1.1ºC

1.4

20ºF/-6.7ºC

1.59

Step 1

Total average amp-hours per day required (line 10 from the Off-Grid Load Worksheet on p13):

Step 2

Maximum number of continuous cloudy days expected in your area :

Step 3

Multiply line 1 by line 2:

Step 4

Divide line 3 by 0.8 to maintain a 20% reserve after deep discharge period. (Dividing line 3 by a more conservative 0.5 will maintain a 50% reserve and increase battery life):

115

If no special conditions below apply, skip to line 9:

Special Condition #1: Heavy Electrical Load

Step 5

Maximum amperage that will be drawn by the loads for 10 minutes or more :

Step 6

Multiply line 5 by line 5.0:

Special Condition #2: High-Charge Current

Step 7

Maximum output amperage of PV array or other battery charger :

Step 8

Multiply line 7 by 5.0:

Step 9

Amp-hours from line 4, 6 or 8, whichever is largest : If you are using a lead acid battery, select the multiplier from the Battery

Step 10 Temperature Chart above which corresponds to the battery’s wintertime average ambient temperature:

Step 11 Multiply line 9 by line 10. This is your optimum battery size in amp-hours: Step 12 Amp-hours of battery chosen. (Industrial Cell, T105=220, L16=350, etc.): Step 13 Divide line 11 by line 12. This is the total number of batteries in parallel required: Step 14 Round off to the next highest whole number. This is the number of parallel strings required: Step 15 To determine the number of batteries required in series, divide the system voltage (12, 24, or 48) by the voltage of the chosen battery (2V, 6V or 12V):

Step 16 Multiply line 14 by line 15.

This is the total number of system batteries needed for the chosen battery: AEE Solar, Inc. • www.aeesolar.com • 1-800-777-6609

116

BATTERIES

Commercial Batteries

MK Battery Sealed PV/Solar Batteries MK sealed batteries are designed for maintenance-free operation for the life of the battery. Sealed construction eliminates periodic watering, corrosive acid fumes and spills. Tank formed plates ensure voltage matching between cells. Most models are rated non-spillable by ICAO, IATA and DOT, meaning easy transportation by air and no special containers are needed. Exceptions are the three asterisked AGM models below, which cannot be shipped by air freight or UPS and must be shipped by truck freight on pallets. 1-year warranty. MK Sealed Gel Batteries

The gelled electrolyte wonâ&#x20AC;&#x2122;t stratify, so no equalization charging is required. Less than 2% per month standby loss means low discharge during transport and storage. Gel batteries are best for cycling operations and where very cold temperatures are expected. They can operate at temperatures from -76 to 140 F. MK Sealed AGM Batteries

These are completely sealed, absorbed glass mat, valve-regulated batteries with efficient recombination. UL Recognized components to UL MH17218. AGM batteries are recommended for battery backup standby power systems where batteries are in float service with occasional deep discharges. They can operate at temperatures from -40 to 140 F. Delivered from one of 20 MK warehouses across the US. NOTE: The 3 asterisked models below can NOT be shipped by air or UPS, only by truck freight.

Sealed AGM solar batteries

Sealed gel solar batteries

Battery type

Capacity (Ah) Model number

Volts Terminals

20-hr rate 100-hr rate

Dimensions (in) LxWxH

Weight lbs

Item code

Price

SU1-SLD-G

T874

31.2

36.1

7.8 x 5.2 x 7.3

40.3015

$95

S222NF-SLD-G

T881

9.38 x 5.5 x 9.25

40.3018

$156

S24-SLD-G

T881

73.6

10.9 x 6.8 x 9.9

53.6

40.3022

$189

S27-SLD-G

T876

86.4

12.75 x 6.75 x 9.75

63.2

40.3024

$214

S31-SLD-G

T876

97.6

108

12.94 x 6.75 x 9.75

71.7

40.3027

$262

S4D-SLD-G

T975

183

210

20.8 x 8.5 x 10

130

40.3030

$490

S8D-SLD-G

T975

225

265

20.8 x 11 x 10

161

40.3033

$590

SV6GC-SLD-G

T881

180

198

10.3 x 7.2 x 10.9

40.3036

$270

8AU1

T874

32.5

7.8 x 5.2 x 7.3

40.3117

$99

8A22NF

T881

9.38 x 5.5 x 9.25

40.3120

$154

8A24

T881

10.9 x 6.8 x 9.9

53.6

40.3123

$195

8A27

T876

106

12.75 x 6.75 x 9.75

63.2

40.3126

$230

8A31 *

T876

105

116.2

12.94 x 6.75 x 9.75

71.7

40.3129

$269

8A4D *

T975

200

216

20.8 x 8.5 x 10

130

40.3132

$504

8A8D *

T975

245

257

20.8 x 11 x 10

161

40.3135

$590

8AGC2

T881

200

220

10.3 x 7.2 x 10.9

40.3137

$270

T881 T876 T874 Prices and availability subject to change without notice.

T975

BATTERIES

Commercial Batteries

117

Trojan Commercial Deep Cycle Lead Acid Batteries These batteries have been used in off-grid power systems in remote cabins for the past 25 years with great success. Because of their low initial cost, they are the most affordable true, deep cycle batteries. The T105 golf cart battery is designed to be used in small electric vehicles where they are cycled heavily and last about 2 years. In a remote home system where they are cycled down 20% every day they can last 3 to 6 years. The L-16 battery is designed for electric floor scrubbing machines. They are a heavy-duty cousin of the golf cart battery with much thicker lead plates and nearly twice the capacity. The L-16 is available in a standard and a high-capacity version. The standard version holds more elecCapacity (Ah) Model Volts 20-hour rate trolyte and has a slightly longer life. The SCS-series 12-volt marine batteries are T-105 6 225 Trojan’s top of the line 12-volt deep cycle bat6 390 teries. They are designed for marine and RV use L-16PO 6 420 and work well in small cabin systems where 110 L-16HC to 130 amp-hours is enough storage. 12 110 SCS150 SCS225

130

Dimensions (in)

Weight lbs Item code Price

10.375 x 7.125 x 11.25

40.1939

$123

11.625 x 7 x 16.75

113

40.1963

$320

11.625 x 7 x 16.75

121

40.1964

$364

11.25 X 6.75 X 9.75

40.1921

$147

13.25 X 6.75 X 9.75

40.1927

$179

Automatic battery watering systems are available for all flooded batteries. Contact us for information and pricing.

AEE Solar, Inc. • www.aeesolar.com • 1-800-777-6609

118

BATTERIES

Commercial Batteries

Rolls/Surrette Battery – Deep Cycle Industrial Flooded Batteries These are the new generation, dual container, deep cycle Rolls batteries from Surrette. (S-460 and S-530 are not dual container). They are high-capacity batteries with heavy duty plate grid to resist positive plate breakdown. The plates are double insulated with glass mat and a polyethylene envelope, eliminating the possibility of separator misalignment, cracked separators, treeing or shorting at the bottoms or sides. Rolls batteries are rated at 3200 cycles at 50% depth of discharge except for S-460 and S-530 which are rated at 1000 cycles. Each 2-volt cell is built into its own lightweight container made of durable polypropylene with the cover heat bonded to the container, thus acid leakage is eliminated. The cells are then assembled into a tough, lightweight polyethylene outer container with a removable lid. Even if the outer container were to break, the battery would still be operable without acid spills. The individual cells are bolted together (CS and KS series) allowing the battery to be disassembled and the cells can be independently removed. This facilitates easy on-site installation, disassembly, assembly, or replacements of individual cells without special skills or tools. All Surrette CS & KS deep cycle solar batteries come with a 10-year warranty, 3-year full warranty, and 7-year prorated. Batteries shipped to commercial addresses qualify for free shipping to different regions of the country as follows: • East of the Mississippi: S-460s and S-530s – 18 batteries or more All other batteries – greater than 2000 pounds • West of the Mississippi, east of the Rockies: S-460s and S-530s – 36 batteries or more All other batteries – greater than 4000 pounds • West of the Rockies: S-460s and S-530s – 54 batteries or more All other batteries – greater than 6000 pounds Capacity (Ah)

Dimensions (inches)

Battery voltage

20-hr rate

Weight wet / dry

Item code

2-KS-33PS

1766

2491

3300

15.44

8.31

24.81

208/145

40.2220

$913

2-YS-31PS

2430

3435

3300

15.50

9.00

31.63

285/200

40.2221

$1432

4-CS-17P

546

770

3200

14.38

8.25

18.25

128 / 98

4-KS-21P

40.2223

$525

1104

1557

3200

15.75

9.38

24.75

267 / 186

40.2226

$790

4-KS-25P

1350

1900

3200

15.75

10.63

24.75

315 / 220

40.2229

$1236

S-460

350

460

1000

12.28

7.12

16.75

117 / 90

40.2106

$333

S-530

400

530

1000

12.28

7.12

16.75

125 / 105

40.2109

$366

6-CS-17PS

546

770

3200

8.25

18.25

221 / 178

40.2232

$824

6-CS-21PS

683

963

3200

9.75

18.25

271 / 217

40.2235

$957

6-CS-25PS

820

1156

3200

11.25

18.25

318 / 254

40.2238

$1130

8-CS-17PS

546

770

3200

28.25

8.25

18.25

294 / 238

40.2247

$1050

8-CS-25PS

820

1156

3200

28.25

11.25

18.25

424 / 342

40.2250

$1535

12-CS-11PS

357

503

3200

11.25

18.25

272 / 220

40.2259

$1001

Surrette model

Rated cycles Warranty 100-hr rate (50% DOD) (years)

Prices and availability subject to change without notice.

Price

120

BATTERIES

Industrial Batteries

HuP Solar-One â&#x20AC;&#x201C; 2100 Cycle Industrial Batteries The Solar-One battery with HuP Technology is optimized for renewable energy systems. It has a slightly enlarged epoxy-coated steel case that allows cell removal and easier installation without a forklift or crane. Solar-One batteries are designed with 0.310" thick positive plates and a patented technology that allows them to be warranted for 2100 cycles to 80% DOD. The 10 year-warranty, 7-year free replacement and 3 years prorated is the best in the RE industry. Each Solar-One is made up of six 2-volt cells and comes with stainless steel hardware, lead-plated copper buss bars, a cell lifting strap and an operator/installation manual. Order two for 24-volt systems or four for 48-volt systems. Many sizes are in stock and available for immediate shipment. Other sizes are made to order; please allow up to 8 weeks for delivery. Free shipping to a commercial location in the lower 48 states. Cell type

Capacity @ 20-hr rate

SO-6-85-17

845 A-H

Weight Dimensions lbs L" x w" x 25" h

Item code

Price

742

40" x 7.75"

40.5269-A

$1,959

SO-6-85-19

950 A-H

808

40" x 8.25"

40.5272

$2,099

SO-6-85-21

1055 A-H

880

40" x 8.75"

40.5275

$2,169

SO-6-85-23

1160 A-H

959

40" x 9.0"

40.5278

$2,315

SO-6-85-25

1270 A-H

1036

40" x 10.25"

40.5281

$2,425

SO-6-85-27

1375 A-H

1102

40" x 11.25"

40.5284

$2,500

SO-6-85-31

1585 A-H

1252

40" x 12.75"

40.5290

$2,899

SO-6-85-33

1690 A-H

1336

40" x 13.5"

40.5293

$2,999

Capacity Capacity @ Weight Dimensions Cell type @ 20-hr rate 100-hr rate lbs L" x W" x 24" H

Item code

Price

12V POWR-plus solar batteries

IBE

Pp-6-85-9

418 A-h

510 A-h

490

21.5 X 6.62

40.7209

$1,229

POWR-Plus Solar Batteries

Pp-6-85-11

523 A-h

638 A-h

630

26.5 X 6.62

40.7211

$1,382

POWR-Plus batteries are designed to give more energy and maximum battery life. All batteries are custom built when an order is received. All batteries have high capacity industrial type deep cycle cells with flag type terminals on the positive and negative posts. Heat-sealed cell covers eliminate the major source of electrolyte leakage, reducing corrosion build-up. Tough steel cases are powder coated for acid resistance and have lifting handles. Cycle life of these batteries is 5,000 cycles at 20% depth of discharge or 1500 cycles at 80% depth of discharge. We list 12-volt packs that can be combined for 24- or 48-volt systems. IBE can also supply 2-volt cells with the same high quality cells, for use when the batteries must be moved by hand. IBE batteries have an 8-year warranty. The first 5 years are full replacement. The last 3 years are prorated.

Pp-6-85-13

627 A-h

765 A-h

670

30.75 X 6.62

40.7213

$1,493

Pp-6-85-15

732 A-h

893 A-h

710

18 X 13

40.7215

$1,698

Pp-6-85-17

836 A-h

1020 A-h

790

20.25 X 13

40.7217

$1,848

Prices and availability subject to change without notice.

Pp-6-85-19

941 A-h

1148 A-h

905

22.38 X 13

40.7219

$2,034

Pp-6-85-21

1046 A-h

1275 A-h

1006

24.75 X 13

40.7221

$2,171

Pp-6-85-23

1160 A-h

1403 A-h

1080

27 X 13

40.7223

$2,304

Pp-6-85-25

1255 A-h

1530 A-h

1160

29.25 X 13

40.7225

$2,516

Pp-6-85-27

1359 A-h

1658 A-h

1240

31.5 X 13

40.7227

$2,663

Pp-6-85-29

1464 A-h

1785 A-h

1325

33.75 X 13

40.7229

$2,913

Pp-6-85-31

1568 A-h

1913 A-h

1389

36 X 13

40.7231

$3,177

Pp-6-85-33

1673 A-h

2040 A-h

1480

38.25 X 13

40.7233

$3,497

2V POWR-plus solar batteries PP-1-85-17

836 A-H

1020 A-H

138

6.62 x 6.88

40.7155

$399

PP-1-85-19

941 A-H

1148 A-H

146

6.62 x 7.62

40.7157

$429

PP-1-85-21

1046 A-H

1275 A-H

168

6.62 x 8.38

40.7159

$451

PP-1-85-23

1160 A-H

1403 A-H

180

6.62 x 9.12

40.7161

$473

PP-1-85-25

1255 A-H

1530 A-H

194

6.62 x 9.88

40.7163

$510

PP-1-85-27

1359 A-H

1658 A-H

208

6.62 x 10.62

40.7165

$533

PP-1-85-29

1464 A-H

1785 A-H

224

6.62 x 11.38

40.7167

$575

PP-1-85-31

1568 A-H

1913 A-H

238

6.62 x 12.12

40.7169

$619

PP-1-85-33

1673 A-H

2040 A-H

252

6.62 x 12.88

40.7171

$672

BATTERIES

Industrial Batteries

121

GNB Absolyte IIP Industrial Sealed Batteries The Absolyte battery was developed by GNB, in conjunction with Sandia National Laboratories, as the first VRLA, large capacity, deep cycle battery for photovoltaic applications. This design provides for extended partial state-of-charge operation and allows for deep discharge recovery. Their wide band of temperature operation, from -40°C (-40°F) to +50°C (122°F), retains more capacity in cold temperatures than traditional flooded batteries. Life expectancy in float conditions is 20 years @ 25°C (77°F) with proper charging. Life expectancy in cycling conditions is1200 cycles to 80% DOD with proper charging. Sealed cells with absorbed glass mat (AGM) separators eliminate the need for periodic water additions as found in flooded cells. Periodic visual inspections, voltage readings, and connection retorquing are all that is required. Protective steel tray housings offer maximum installation flexibility and the Absolute IIP is qualified to stack horizontally up to eight high for use in 1997 UBC/2001 CBC Seismic Zone IV (at or below grade). This provides for high capacity in a small footprint and frees up floor space for other equipment; and because they are sealed, they do not require a separate battery room. They are IEC 896, BS 6290, Capacity (Ah) Height UL Recognized, ISO 9001:2000, GNB Length Width (depth) Weight Item part # Volts 20-hr rate 100-hr rate (in.) (in.) (in.) lbs code Price designed to meet Telcordia SR4228 and GR-63-CORE 6-cell 12-volt batteries (NEBS). Applications

Absolyte IIP batteries are ideal for photovoltaic and alternative energy applications including: • Village electrification • Telecommunications • Residential power • Railroad signal • Navigational aids

6-50a05

120

145

17.19

8.53

16.22

157

40.4409

$1,322

6-50a07

182

220

21.69

8.53

16.22

209

40.4412

$1,561

6-50a09

240

290

26.19

8.53

16.22

252

40.4415

$1,850

6-50a13

360

440

35.19

8.53

16.22

356

40.4421

$2,359

6-90a07

300

365

21.69

8.53

23.56

316

40.4430

$1,968

6-90a09

400

490

26.19

8.53

23.56

396

40.4433

$2,303

6-90a11

500

610

30.69

8.53

23.56

477

40.4436

$2,710

6-90a13

600

730

35.19

8.53

23.56

557

40.4439

$3,163

6-90a15

700

855

39.69

8.59

23.56

637

40.4442

$3,473

3-cell 6-volt batteries 3-100a19

1,020

1,200

26.75

8.59

26.38

470

40.4322

$2,255

3-100a21

1,140

1,330

29.00

8.59

26.38

515

40.4325

$2,446

3-100a27

1,460

1,730

35.75

8.59

26.38

653

40.4334

$3,088

3-100a29

1,580

1,860

38.00

8.59

26.38

704

40.4337

$3,262

3-100a31

1,700

1,995

40.25

8.59

26.38

750

40.4340

$3,493

3-100a33

1,820

2,130

42.50

8.59

26.38

795

40.4343

$3,717

1-100a39

2,040

2,400

19.93

8.53

26.38

328

40.4225

$1,623

1-100a45

2,340

2,795

22.18

8.59

26.38

374

40.4228

$1,860

1-100a51

2,700

3,190

24.50

8.59

26.38

424

40.4231

$2,073

1-100a57

3,060

3,590

26.75

8.59

26.38

470

40.4234

$2,258

1-100a63

3,420

3,990

29.00

8.59

26.38

515

40.4237

$2,450

1-100a69

3,780

4,390

31.25

8.59

26.38

561

40.4240

$2,632

1-100a75

4,080

4,790

33.50

8.59

26.38

608

40.4243

$2,817

2-volt cells

1-100a81

4,440

5,185

35.75

8.59

26.38

653

40.4246

$3,037

1-100a87

4,800

5,585

38.00

8.59

26.38

704

40.4249

$3,263

1-100a93

5,100

5,985

40.25

8.59

26.38

750

40.4252

$3,492

1-100a99

5,460

6,385

42.50

8.59

26.38

795

40.4255

$3,716

AEE Solar, Inc. • www.aeesolar.com • 1-800-777-6609

122

BATTERIES

Battery Enclosures

OutBack Power System Rack (PSR) This is a combined battery cabinet and system component rack for batteries, disconnects, overcurrent protection devices and even the inverter/charger in a single enclosure. The PSR is a powder-coated steel enclosure with internal support frame, shelves and removable side and top panels for indoor use. The PSR is also available in a frame-only version (PSR-FO). It holds up to eight Group 27/31, eight T105, four L16, or two 8D type batteries in its standard configuration. With one extra shelf, it will hold 12 Group 27/31 batteries and with 2 extra shelves it can hold four 8D batteries. Dimensions: 43"H x 34"W x 17"D. It is packaged disassembled for easy shipping and must be assembled at the site with a screwdriver. • All sides and top can be removed with conduit attached on the PSR • Includes DC breaker bracket which holds up to five small breakers and one large breaker • Easily connected to various power inverters or the OutBack PSDC via 2" conduit • Circuit breakers are easily added in the field • PSRs can be directly mated end-to-end for large storage battery systems Optional Components

• PSR-SK - Additional shelf kit for use with more batteries or components • One 100-, 175- or 250-amp panel mount DC breaker for disconnecting the inverter/battery system • 5- to 70-amp panel mount breakers for DC loads and inputs • PSR-SZ4 - Seismic Zone 4 Kit to meet UBC earthquake safety requirements • PSR-HDT - Heavy duty top for mounting an inverter directly on top of a PSR cabinet – indoor use only • PSR-BCK – Lockable breaker cover kit for PSR only • PSR-MP - Mounting plate for mounting inverters or PV charge controllers inside PSR For more panel mount breakers, see page 139. Spill Containment Tray

This tray holds four Group 31, T105 or L16 batteries. The tray has enough capacity to hold one ruptured battery cell’s spilled electrolyte. Fits on one PSR shelf. Molded acid resistant polyethylene plastic.

OutBack model

Description

Item code

Price

PSR

Battery and power system rack

30.4519

$649

PSR-FO

Battery rack - frame only

30.4528

$399

Optional components PSR-3RK

Outdoor kit includes an insulated rain-proof cover, gasketing and a plastic breaker cover

30.4525

$149

PSR-SK

Additional shelf kit

30.4531

$89

PSR-SZ4

Seismic Zone 4 kit

30.4537

$89

PSR-HDT

Heavy duty top

30.4522

$79

PSR-SCT

Spill containment tray - fits one shelf

30.4534

$29

PSR-MP

Mounting plate attached to the inside back of the psr for mounting inverters or electrical components

30.4470

$39

PSR-BCK

Breaker cover kit with mounting screws and padlock hasp

30.4540

$19

PSR-MMA

Allows side mounting of Beacon M-5 inverter

30.4545

$39

Prices and availability subject to change without notice.

BATTERIES

Battery Enclosures

123

Direct Power – Pole-Mount Aluminum Battery Boxes Side-of-pole mount aluminum NEMA 3R hinged door boxes from Direct Power & Water are available for several battery sizes and battery/equipment configurations. They are made to order from 0.125" 5052- H32 aluminum with white powder coating, and can be built to meet specific application requirements. The doors have padlock hasps and stainless steel continuous hinges. Each box has a removable control mounting plate, screened vents and two 7/8" wire entrance holes. Battery size

Batteries spaces

Dimensions D" x W" x H"

Item code

Group 27, 30

9 X 16 x 20

48.4179

$495

Group 27, 30

16 X 16 x 20

48.4188

$660

Group 27, 30

16 X 16 x 20

48.4200

$840

Group 27, 30

16 X 25 x 34

48.4201

$1,020

Golf cart

14 X 18 x 22

48.4197

$545

Golf cart

14 X 18 x 36

48.4203

$680

12 X 24 x 22

48.4282

$630

12 X 24 x 36

48.4291

$790

15 X 24 x 22

48.4285

$690

15 X 24 x 36

48.4294

$865

Price

MidNite Solar – Battery Enclosures These grey powder-coated steel battery enclosures with locking doors are ETL Listed for the US and Canada for indoor use. They are for use with sealed AGM or gel batteries. MNBE-A ships by UPS, unassembled. MNBE-B ships by UPS unassembled in 2 boxes. MNBE-C ships by truck freight, unassembled .

MidNite model Battery size MNBE-A MNBE-B MNBE-C

Batteries spaces

27 or 31

Dimensions (in) Dxwxh

Shipping dimensions

Weight (Lbs)

Item code

Price

14.5" X 29" x 27.25"

30" X 32" x 7.5"

48.5501

$375

15.25" X 33.6" X 34.5"

18" X 8" x 36" & 18" X 9" x 37"

102

48.5503

$575

16" X 36.5" X 55"

Ships by truck on a 42" x 42" x 60" pallet

190

48.5505

$849

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124

BATTERIES

Battery Enclosures

Direct Power â&#x20AC;&#x201C; Chest Style Battery Enclosures Pad mount, chest style enclosures are manufactured with .125" 5052-h32 aluminum. All die marks and welds are sanded smooth and the boxes are finished with a reflective bright white polyester powder coat to minimize internal heat gain. All enclosures are provided with integrated louvers located to promote convective air flow through the enclosure to reduce internal temperatures and remove gasses. Filters are located over the louvers to keep out dust and insects. The filters are removable for cleaning or replacement. All standard enclosures are built to meet NEMA 3R specifications. Other sizes are available. For sizes not listed below, contact us for price.

Battery size

Batteries spaces

27/30

Golf cart

L-16, s460, s-530

Non-insulated

Insulated

Layout

Dimensions (inches)

Weight lbs

Item code

Price

Item code

Price

2x1

16x16x16

48.4030

$768

48.4033

$1,030

2x2

18x30x16

48.4031

$973

48.4034

$1,283

1x4

16x34x16

48.4032

$995

48.4035

$1,314

2x3

25x30x16

48.4140

$1,158

48.4143

$1,518

2x4

30x33x16

48.4036

$1,320

48.4043

$1,711

2x5

41x30x16

48.4037

$1,469

48.4044

$1,903

2x1

24x26x16

48.4057

$1,047

48.4065

$1,368

2x2

26x46x16

48.4116

$1,433

48.4119

$1,835

1x4

24x50x16

48.4066

$1,459

48.4067

$1,871

2x3

38x46x16

48.4128

$1,781

48.4131

$2,255

2x4

46x50x16

111

48.4068

$2,102

48.4069

$2,629

2x5

62x46x16

131

48.4164

$2,400

48.4167

$2,993

2x6

46x74x16

150

48.4070

$2,701

48.4077

$3,431

4x3

50x68x16

150

48.4071

$2,691

48.4078

$3,415

2x1

13x18x17

48.4074

$750

48.4079

$1,009

2x2

18x25x17

48.4075

$935

48.4080

$1,236

1x4

14x35x17

48.4076

$980

48.4081

$1,298

2x3

25x27x17

48.4134

$1,112

48.4137

$1,462

2x4

25x32x17

48.4152

$1,256

48.4155

$1,637

2x5

43x25x17

48.4082

$1,400

48.4089

$1,825

2x6

25x51x17

48.4083

$1,547

48.4090

$2,088

4x3

34x35x17

48.4084

$1,529

48.4091

$2,056

2x1

19x22x28

48.4088

$868

48.4095

$1,157

2x2

22x32x28

48.4122

$1,113

48.4125

$1,452

1x4

19x39x28

48.4096

$1,155

48.4097

$1,508

2x3

31x32x28

48.4146

$1,333

48.4149

$1,726

2x4

32x39x28

48.4158

$1,518

58.4161

$1,945

48.4099

$2,173

2x5

32x48x28

102

48.4098

$1,698

2x6

32x56x28

115

48.4170

$1,882

48.4173

$2,476

4x3

39x46x28

114

48.4171

$1,860

48.4172

$2,446 $2,694

2x7

32x65x28

128

48.4174

$2,077

48.4175

2x8

32x73x28

141

48.4176

$2,257

48.4177

$2,929

4x4

39x59x28

137

48.418

$2,194

48.4181

$2,845

Prices and availability subject to change without notice.

BATTERIES

Battery Enclosures

125

Heavy Duty Plastic Battery Box This battery box designed to hold eight L-16 batteries is made from high density polyethylene (HDPE) sheet. The box has an insulated base with removable middle section that minimizes lifting, easing battery installation. The plastic is easy to drill with hole saw to attach conduit fitting for inverter cables. A hydrogen vent tube in the top should be extended to exterior of building. A drain in the bottom section makes it possible to wash batteries. Description

Dimensions HxWxD

Weight lbs

Item code

Price

HDPE battery box

18" X 30" x 26"

48.4017

$499

Plywood Battery Storage Containers These durable wooden storage units are constructed with 5/8" plywood for the bottom to provide a solid support platform. The sides, back and front are ¾" plywood. The lid is 5/8" plywood with an overhang on the both the front and sides and is fastened using galvanized hinges to provide durability in all weather conditions. Handles are added to the lid to make it easy to open. Each box is vented on both sides and the front to provide a constant air flow. A drain plug is included in the floor for easy washing of your battery bank. Every box is finished with quality exterior paint available in black, brown or white. It can also be shipped unfinished so you can match to your home’s exterior. Top and front are removable to allow easy battery installation. Battery boxes are shipped unassembled. Assembly is easy and can be done in just a few hours with 2 people. Step by step instructions, all hardware, screws, and finishing supplies are included in every box.

Model

Battery size

Number of batteries

Dimensions W" x D" x H"

Item code

Price

T105, SCS150, SCS225

40 x 33 x 22

48.3905

$839

L16PO, L16HC; S460, S530

40 x 31 x 27

48.3911

$839

Type 24, 27, 31

37 x 33 x 20

48.3915

$839

A16

T105, SCS150, SCS225

80 x 33 x 22

48.3919

$1,299

B16

L16PO, L16HC; S460, S530

80 x 31 x 27

48.3923

$1,299

Water Miser Battery Caps Water Misers are molded plastic “flip-top” vent caps designed to reduce and ease maintenance on flooded lead-acid batteries. There is no need to remove the caps when charging, filling or equalizing the batteries. When charging, the plastic pellets capture up to 90% of the moisture and acid droplets. This reduces acid fumes, corrosion, and keeps the battery tops much cleaner and dryer. Excess water is dropped back into the battery cell. Water loss is reduced, which extends time between watering. These caps fit all batteries with standard caps Description

Item code

Price

Water Miser battery cap

40.9913

$8.50

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126

BATTERIES

Chargers and Accessories

IBE Generator-Powered Chargers AC kW IBE model Volts required

All IBE GPU models are designed with simple and time-proven controlled-reactance transformer and saturable reactor circuits, which requires the least amount of AC power, little or no maintenance and provides a true, constantly tapering charge. The IBE charger is regulated by the â&#x20AC;&#x153;ON CHARGEâ&#x20AC;? battery voltage to control the output DC current. The charger is protected against overloads, short circuits, line voltage surges and reversed battery connections. Design features include full magnetic control that automatically allows for full taper charge from high rate to maximum safe finish rate. The charging rate is easily re-adjusted to accommodate aging batteries or batteries with faulty cells. 10-year limited warranty.

6GPU60

Max DC current Start

Continuous

Weight lbs

Item code

45.4105

$650

0.84

6GPU70

1.1

45.4107

$780

6GPU90

1.4

45.4109

$870

6GPU100

1.6

100

45.4111

$940

6GPU125

1.9

125

102

45.4117

$1,070

6GPU150

2.3

150

105

115

45.4119

$1,180

6GPU170

2.6

170

119

120

45.4121

$1,280

6GPU200

3.1

200

140

130

45.4123

$1,445

6GPU240

3.7

240

168

150

45.4125

$1,790

6GPU270

4.2

270

189

180

45.4127

$2,040

12GPU60

1.9

45.4145

$810

12GPU70

2.2

45.4147

$930

12GPU90

2.9

103

45.4149

$1,075

12GPU100

3.1

100

114

45.4151

$1,155

12GPU115

3.6

115

132

45.4153

$1,275

12GPU125

4.1

125

138

45.4155

$1,370

12GPU150 12GPU170 12GPU200 12GPU240 12GPU270 24GPU60 24GPU70 24GPU90 24GPU100 24GPU115 24GPU125 24GPU150 24GPU170

24 24 24 24 24 48 48 48 48 48 48 48 48

4.7 5 6 7 8 3.8 4.4 5.8 6 6.8 7.7 9.3 10.5

150 170 200 240 270 60 70 90 100 115 125 150 170

105 119 140 168 189 42 49 63 70 81 88 105 119

154 160 178 204 220 112 143 154 165 182 188 196 204

45.4157 45.4159 45.4161 45.4163 45.4165 45.4207 45.4209 45.4211 45.4213 45.4215 45.4217 45.4219 45.4221

$1,470 $1,565 $1,755 $1,990 $2,290 $1,290 $1,440 $1,580 $1,720 $1,880 $1,990 $2,120 $2,310

24GPU200

12.5

200

140

227

45.4223

$2,570

Xantrex Truecharge 40+ Charger Truecharge 40+ is a high reliability 40-amp electronic battery charger for deep cycle batteries. Switch settings give correct charge for wet, gel cell, or absorbed glass mat (AGM) batteries. Selectable 2- or 3-stage charging where 3-stage includes float charge. Manual equalize charge button. Manual or automatic temperature compensation. Optional temperature sensing probe to correct charge voltage for actual battery temperature. This charger has full 40-amp output even with low-cost generators, which is important when using the charger with a 1000- to 3000-watt generator. Dimensions: 2.75" x 6.7" x 15.1". 1-year warranty. Description

Item code

Price

Truecharge 40+ charger

45.2885

$450

Temperature sensor

45.2889

$30

Remote control panel

45.2888

$40

Prices and availability subject to change without notice.

Price

BATTERIES

Chargers and Accessories

127

IOTA DLS Converter/Chargers The DLS series converter/power supply output is so clean and ripple-free, it can be used with or without a battery. The DLS series converter/charger quickly and efficiently charges batteries from the full rated output of the DLS. The DLS then maintains the batteries, only putting into the battery what is required by load or self discharge, cutting back to milliamps as the battery requires. Low and transient AC line voltage can be a major cause of converter/power supply failure. The DLS series converter/power supply is protected against low line voltage, as well as spikes coming from the AC power source or from improperly adjusted generators. When used as a power supply, the DLS model will only supply what is required by the load. When not in use it is essentially off, reducing electricity usage. External fuses can be quickly and easily replaced. Battery Charge Dimensions Weight IOTA model volts amps (inches) lbs Item code Price Chargers have 120 VAC input. 75-amp and larger chargers have 120V 20-amp plugs. DLS-15 12 15 7 x 6.5 x 3.5 4 45.2112 $132 2-year warranty DLS-30

7 x 6.5 x 3.5

5.5

45.2115

$171

DLS-45

7 x 6.5 x 3.5

5.5

45.2118

$183

DLS-55

7 x 6.5 x 3.5

5.5

45.2121

$215

DLS-75

10 x 6.5 x 3.5

7.8

45.2124

$440

DLS-90

10 x 6.5 x 3.5

7.8

45.2127

$497

DLS-27/15

7 x 6.5 x 3.5

5.5

45.2130

$281

DLS27/25

7 x 6.5 x 3.5

5.5

45.2133

$335

DLS-27/40

10 x 6.5 x 3.5

7.8

45.2136

$545

DLS-54/15

10 x 6.5 x 3.5

7.8

45.2148

$545

IQ-4

Smart Controller for 12V Chargers

45.2103

$30

IOTA IQ-4 Smart Controller The IQ-4 makes the DLS charger into 3-stage charge with bulk, absorption and float charging. If the battery remains in float stage for 7 days, it delivers a bulk charge. The IQ-4 is not recommended for generator-powered battery charging if generator is only run for short periods of time.

Samlex Battery Chargers These compact, lightweight, multi-stage battery chargers are designed to charge and maintain lead-acid and gel-cell batteries, without supervision. Safely charge and condition marine, recreational vehicle, industrial and automotive batteries. They can charge multiple banks of batteries. Charges have 120VAC input. 1-year warranty. Samlex model

Battery Bulk Float Max DC volts voltage voltage current

Amp meter

Isolated banks

Dimensions (inches)

Weight lbs Item code

Price

SEC-1215A

14.4

13.8

Yes

8.4 x 8.4 x 3.25

5.0

45.3073

$162

SEC-1230A

14.4

13.8

Yes

10.7 x 8.4 x 3.25

5.3

45.3076

$266

SEC-1245A

14.4

13.8

12 x 9 x 4

11.1

45.3079

$410

SEC-2415A

28.8

27.6

Yes

10.7 x 8.4 x 3.3

5.3

45.3082

$266

SEC-2425A

28.8

27.6

12 x 9 x 4

11.1

45.3085

$410

QuickCote Anti-Corrosion Protectant Quick-Cote offers a complete acid neutralizing coating, formulated especially for battery terminals and exposed electrical connections. The 8-ounce can has a brush-on applicator that will give years of use and cannot clog like aerosol coatings. Description

Item code

QuickCote

46.0195

Price $20

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128

BATTERIES

Chargers and Accessories

BD-2 Battery Desulfator

Zephyr Power Vent Battery Box Vent

The BD-2 battery desulfator from Solar Converters rejuvenates weak and dead batteries. It uses sharp spikes of current forced into the battery to “jar” sulfate crystals and cause mechanical and electrical resonance to grind them down, removing sulfation from battery plates. It can be used for 12-, 24- and 48-volt batteries. Voltage and pulse strength is adjustable. Two wires connect to positive and negative battery terminals. 1-year warranty.

Lead-acid batteries produce hydrogen gas when charging. But if the battery box is left open to vent gas in cold climates, the batteries get too cold and battery capacity is significantly reduced. A vent that solves this problem is especially important when battery boxes are placed in basements, garages and sheds. When heat rises in the structure, a low pressure area forms around the box, cool air flows into the box and gases vent into the structure. The Power Vent controls battery box venting, removing hydrogen gas while reducing cold air infiltration into the box. The Power Vent contains a gravity-operated damper that normally stays closed. When connected to a voltage-controlled relay, the fan operates only when the batteries are being charged and blows gas vapors out. Designed for battery banks under 2200 Ah and charge rates under 125 amps. Fan can be operated from the auxiliary relay on a Xantrex SW inverter, from the auxiliary relay of an OutBack FX inverter (use 12 volt-fan for all OutBack inverter voltages) or by a voltage controlled switch (sold separately on page 74.) The 12/24-volt unit uses 3 watts and pushes air at 6 CFM with a 360° maximum change of direction. Dimensions: 4" diameter x 7.25" with a 2" PVC pipe socket on the inlet and outlet. The 48-volt unit uses 6 watts and pushes 8 CFM with a 360° maximum change of direcDescription Item code Price tion. Dimensions: Power vent 12V 85.8205 $79 4" diameter x 10" Power vent 24V 85.8207 $79 long, with a 3" PVC pipe socket on the Power vent 48V 85.8209 $104 inlet and outlet.

Description

Item code

Price

BD-2 battery desulfator

45.7105

$125

Battery Power Solutions Desulfators The BLS-12-A from Battery Power Solutions is for use on vehicles that are used frequently and have one or two batteries. Also for use with a battery bank that operates at 12 volts. Runs constantly to keep the battery in optimum condition. Can also be used for battery storage in conjunction with a float charger. Comes with eye rings for attachment to the battery clamp bolts. BLS-12/24-B is a higher powered version of BLS-12-A. For use with a battery charger to rejuvenate unusable batteries. Works faster than BLS-12/24-A. Comes with plier type battery clips. BLS-12/24-C is for use on heavy trucks and other vehicles and systems with multiple batteries. Runs constantly to keep batteries in optimum condition. Comes with 5/16" lugs for attachment to the battery clamp bolts. BLS-36-A is a 36-volt version for use with battery powered vehicles. Can be mounted on the vehicle to constantly keep the batteries in optimum condition or can be used in conjunction with a battery charger. Comes with 3/8" lugs for attachment to the battery terminals. BLS-48-A is a 48-volt version for use with battery powered vehicles and for battery banks that operate at 48 volts. Can be mounted on the vehicle to constantly keep the batteries in optimum condition or can be used in conjunction with a battery charger. Comes with 3/8" lugs for attachment to the battery terminals. Description

Item code

Price

Hydrometers Reads actual specific gravity for an accurate measurement of battery state of charge. Float type has built-in thermometer for temperature correction. Variation of .20 or greater specific gravity between battery cells indicates a need for battery equalization charging or a weak cell.

BLS-12-A

45.7161

$60

BLS-12/24-B

45.7163

$96

Description

Item code

Price

BLS-12/24-C

45.7165

$96

Hydrometer float type

46.0154

BLS-36-A

45.7167

$96

Hydrometer dial type

46.0156

BLS-48-A

45.7169

$96

Prices and availability subject to change without notice.

BATTERIES

Chargers and Accessories

Why Use Such Large Cable?

Heavy Duty Battery Interconnects

Low-voltage power systems with inverters can have very high current flows in the cables that connect the inverter to the batteries. Large AC loads like microwave ovens, toasters, irons and washers can cause an inverter operating on a 12-volt battery to draw over 100 amps. Large motors may draw 300 to 500 amps at startup. Using the proper size wire between batteries, and from batteries to the inverter, will enable proper operation of the appliance. Cables that are too small will limit the current available to the inverter and may prevent a large load from operating. Battery to Main Load Center Cables

Use these cables between a battery bank and an inverter, fuse or power center. They have flexible stranded UL Listed copper wire and 3/8" diameter lugs. Lug barrels are covered with glue-filled heatshrink tubing. Cables are marked in red and black heat-shrink at each end. Use cables with 1 lug to connect a Xantrex DC Disconnect to a battery or anywhere the wire will be attached to a compression connection.

Cables with 2 lugs Cable AWG

4/0

2/0

Length (ft.)

Color

Item code

Price

Red

52.4005-R

$50

Black

52.4005-B

$50

Red

52.4010-R

$89

Black

52.4010-B

$89

Red

52.2005-R

$39

Black

52.2005-B

$39

Red

52.2010-R

$67

Black

52.2010-B

$67

Red

52.1003-R

$18

Black

52.1003-B

$18

Red

52.1005-R

$23

Black

52.1005-B

$23

4/0

Use these cables between individual battery cells or between battery banks. Circuits protected by 250-amp breakers or 400-amp fuses should use 4/0 cables. Use 2/0 cables for 175-amp breakers and 200-amp fuses. Use #2 cables for 110-amp or smaller fuses or breakers. Cables with 1 red end and 1 black end are used for series battery interconnects. When ordering, replace “-C” with “-R” for red, “-B” for black or “BR” for one end red and one end black.

Wire size (AWG)

Length of cable

Item code

52.5116-C

$11.75

12"

52.5118-C

$12.50

20"

52.5120-C

$14.27

2/0

52.5122-C

$14.29

2/0

12"

52.5121-C

$15.72

2/0

20"

52.5124-C

$19.54

Price

4/0

12"

52.5142-C

$19.62

4/0

20"

52.5145-C

$24.81

Light Duty Battery Interconnects

Use these cables between batteries where charge and discharge current will not exceed 50 amps. These cables are often used in golf cart and automotive applications. Length of cable

Wire size (AWG)

Item code Price

Cables with 1 lug Cable AWG Length (ft.) Color

129

Wire color Item code

Price

Black

52.5106-B

$2.30

Red

52.5106-R

$2.30

Red

52.4105-R

$48

12"

Black

52.5108-B

$3.00

Black

52.4105-B

$48

12"

Red

52.5108-R

$3.00

Red

52.4110-R

$87

24"

Black

52.5112-B

$4.10

Black

52.4110-B

$87

24"

Red

52.5112-R

$4.10

36"

Black

52.5114-B

$4.60

36"

Red

52.5114-R

$4.60

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130

ELECTRICAL SUPPLIES

Cable Lugs & Tools

Plated Copper Lugs

Cable Crimper

These UL- listed lugs are made from tin-plated copper tubing with 3/8" holes. Solder or crimp to stranded cable.

Use crimper to crimp battery terminals, copper lugs and splices on wire from 8 gauge to 4/0. Adjustable crimp dies are clearly marked and easy to rotate into position. This 26" tool gives you plenty of leverage for quality crimping. Made in U.S.A. UL Listed for use with lugs at left.

Description

Item code

Price

51.3240

$0.86

Copper lug 3/8" ring #4

51.3237

$0.92

Copper lug 3/8" ring #2

51.3234

$1.04

Copper lug 3/8" ring #2/0

51.3231

$1.44

Cable Cutter

Copper lug 3/8" ring #4/0

51.3228

$1.96

Cut cable up to 6/0 AWG with this 22" long handheld or bench-mount cutter with removable carbon steel blades. Use this tool for cutting large cable to make inverter cables and battery interconnects. Made in U.S.A.

Copper lug 3/8" ring #6

Compression Terminals These solid brass terminals allow good connections to large gauge wire without the need of special tools or soldering. You just remove insulation from the end of the cable, insert in the terminal and tighten the nut with a wrench. Description

Item code Price

Compression lug #4

51.3366

$4.95

Compression lug #1 - #2

51.3363

$5.18

Compression lug # 1/0

51.3369

$5.29

Compression lug # 2/0

51.3372

$6.79

Compression lug # 4/0

51.3375

$7.48

Description

Price

Cable cutter 22 inch bench mount

94.0003

$90

Cable cutter with 22 inch handles

94.0004

$90

Cable crimper with 26 inch handles

94.0011

$220

Hammer Crimp Tool

SB Connectors The SB connector has been the #1 quick disconnect for over 20 years for battery powered vehicles and fork lifts. Use them to make quick disconnects on battery or inverter cables. Two connectors of the same size and color will mate. The 50 amp version is ideal for PV arrays and motors. The 175 and 350 amp units are used on battery and inverter cables. 175 amp connectors fit 1/0 wire. Contacts must be crimped or soldered. We stock the following colors in the larger versions: yellow (Y) for 12V, red (R) for 24V, blue (B) for 48V. The 50 amp connectors come with terminals for up to #6 wire and are available in gray only. Order two of the same size and color to mate. Model

Item code

Max amps

Color

Wire size

Item code

Price

SB50A

grey

up to 6

51.7052

$6.00

SB175A

175

yellow

1/0

51.7019

$18.98

SB175A

175

red

1/0

51.7022

$18.98

SB175A

175

blue

1/0

51.7025

$18.98

SB350A-2

350

yellow

2/0

51.7031

$27.00

SB350A-2

350

red

2/0

51.7034

$27.00

SB350A-2

350

blue

2/0

51.7037

SB350A-4

350

yellow

4/0

51.7040

SB350A-4

350

red

4/0

51.7046

SB350A-4

350

blue

4/0

51.7049

Prices and availability subject to change without notice.

This simple, inexpensive crimping tool can be used to crimp connectors on 8 through 4/0 AWG wire. Spring-loaded pin locks in â&#x20AC;&#x153;upâ&#x20AC;? position for loading connector and cable. When released, the pin holds the connector securely during crimping. Use with a hammer or vice. Description

Item code

Price

Hammer crimp tool

94.0013

$36

Heat Shrink Tubing Use this tubing to insulate copper lugs and compression terminals. Tubing shrinks and glue inside melts when heated with a heat gun or torch, sealing wires against corrosion and moisture. Maximum shrinkage is listed below. Sold in 6" lengths. Description

Shrinks to

Item code

Price

Heat shrink tubing 1/2" x 6" black

3/16"

51.1132-B

$0.96

Heat shrink tubing 1/2" x 6" red

3/16"

51.1132-R

$0.96

$27.00

Heat shrink tubing 3/4" x 6" black

1/4"

51.1135-B

$2.00

$31.00

Heat shrink tubing 3/4" x 6" red

1/4"

51.1135-R

$2.00

$31.00

Heat shrink tubing 1" x 6" black

3/8"

51.1137-B

$3.00

$31.00

Heat shrink tubing 1" x 6" red

3/8"

51.1137-R

$3.00

ELECTRICAL SUPPLIES

Wire

131

Tray Cable (TC)

Direct Burial/Sunlight Resistant Cable

This 2-conductor flexible wire is excellent for outdoor applications like PV array lead-in and subarray wiring. It may be buried directly in the ground or exposed to direct sunlight. 10- and 12-gauge are good for array interconnects. UL Listed, stranded type THHN / THWN conductors. Conductor insulation is red and black.

Type USE single-conductor copper wire for lead-in from PV arrays, wind and hydroelectric systems. It may be used for AC or DC wiring up to 600 volts. Insulation is black crosslinked polyethylene. UL Listed, USE-2 RHH / RHW-2. Description

Description

Item code

Price / foot

#4, AWG USE single conductor

50.1024

$1.66

50.1027

$0.90

8 AWG 2-conductor TC cable

50.1156

$2.16

#6, AWG USE single conductor

10 AWG 2-conductor TC cable

50.1162

$1.69

#8, AWG USE single conductor

50.1030

$0.64

12 AWG 2-conductor TC cable

50.1174

$0.94

#10, AWG USE single conductor - black

50.1033

$0.40

50.1129

$0.40 $0.40

16 AWG 2-conductor TC cable

50.1177

$0.46

#10, AWG USE single conductor - red

18 AWG 2-conductor TC cable

50.1180

$0.35

#10, AWG USE single conductor - white

50.1130

#12, AWG USE single conductor - black

50.1036

$0.28

#12, AWG USE single conductor - red

50.1131

$0.28

#12, AWG USE single conductor - white

50.1132

$0.28

Duplex Primary Cable

UL Listed Battery Cable This cable has two flexible stranded conductors covered with a vinyl jacket. It is commonly used for low voltage house wiring. Since it is stranded, it can be used in boats and RVs where vibration is encountered. Conductor insulation is black and white. Description #8-2C Duplex primary

Item code

Price / foot

50.1544

$1.69

#10-2C Duplex primary

50.1547

$1.26

#12-2C Duplex primary

50.1550

$0.83

#14-2C Duplex primary

50.1553

$0.58

Meter and control wire - see pages 108 and 109 Submersible pump wire - see page 151

This fine-stranded, very flexible cable is UL Listed for use as battery cable. It is rated MTW or THW or AWM, 600-volt, sunlight resistant, direct burial, 105 degrees C. Available with red or black insulation. Description

Item code

Price / foot

X-Flex battery cable 4/0 black

50.1470

$7.75

X-Flex battery cable 4/0 red

50.1472

$7.75

X-Flex battery cable 2/0 black

50.1476

$5.70

X-Flex battery cable 2/0 red

50.1478

$5.70

X-Flex battery cable 2 AWG black

50.1487

$3.90

X-Flex battery cable 2 AWG red

50.1488

$3.90

AEE Solar, Inc. • www.aeesolar.com • 1-800-777-6609

132

ELECTRICAL SUPPLIES

Surge Protection / Array Grounding

Why Have Surge Protection?

Lay-in Lugs for Module Grounding

Photovoltaic, wind and hydroelectric systems usually have long runs of exposed wire that can pick up surges from lightning, even if the lightning strike is not nearby. These power surges can damage sensitive electronic components in meters, charge controls and inverters. Surges can also damage telephone, audio and video equipment connected to the power system. It is a good idea to install surge protection on all incoming wires in the system, including incoming PV, wind or hydroelectric power lines, AC generator lines, telephone and antenna leads. Proper grounding is absolutely necessary for lightning protection to be effective. In the event of a direct strike, damage may occur, even with surge protectors installed.

These tin-plated copper lugs have stainless steel set screws and come with stainless steel thread-forming screws and lock washers, to meet NEC requirements for connecting a continuous ground wire to all modules in an array and having the ability to remove a module without breaking grounding continuity for the rest of the array. Sold in packages of 10. UL Listed. Description

Item code

Price

Bag of 10 lay-in lugs w/ screws

51.3414

$35

UniRac Grounding Clip 1 (UGC-1) Delta Lightning Arrestors Delta lightning arrestors have a maximum current rating of 60,000 amps and 2,000 joules per line. Response time is 25ns to clamp 50,000 amps. Mounts easily in a 1/2" knockout. Install the DC version for surge protection on wires coming from a PV array, DC wind generator or DC hydroelectric turbine. Use the 600VDC unit for high-voltage grid-tie PV arrays. Lightning protection can be installed in a combiner box, DC load center or grid-tie inverter. The AC versions can be mounted in your AC load center to protect 120/240 VAC equipment and on AC wiring running outside of the building, to generators, pumps or outbuildings. All units are waterproof. Delta model

Description

Item code

Price

LA302DC

Arrestor for up to 300 VDC

53.4115

$40

LA602DC

Arrestor for up to 600 VDC

53.4109

$42

LA302R

Arrestor for up to 300 VAC

53.4112

$40

LA303R

Arrestor for up to 300 VAC 3-Phase

53.4118

$50

53.4138

Mounting bracket for surge arrestors

Xantrex DC Ground Fault Protection These specially designed Xantrex circuit breakers meet the NEC requirement for ground fault protection of PV arrays mounted on roofs of dwellings. Each pole can carry up to 100 amps for arrays up to 100VDC open circuit. UL Listed.

Prices and availability subject to change without notice.

For use with UniRac SolarMount or Light Rail mounts. Order one grounding clip for every two top mounting clamps (end clamps and mid clamps) in your installation. Only one of the two rails in each row requires grounding clip. ETL listed.. UniRac Grounding lugs

Pro-Pak: Order two grounding lugs for each rail splice and one additional lug for each rail. UniRac grounding clips Quantity

UniRac #

Wt. lbs

Item code

Price

980000

51.4055-001

$1.20

980001

51.4055-020

$19.00

100

980002

51.4055-100

$92.00

250

980003

51.4055-250

$187.00

500

980004

51.4055-500

$360.00

UniRac grounding lugs Quantity

UniRac #

Wt. lbs

Item code

Price

980010

51.4050-001

$12.50

980011

51.4050-010

$112.00

100

980012

51.4050-100

$995.00

DC Ground Fault Protection Enclosure

The GFP enclosure is specially designed to house the Xantrex ground fault protectors (to the left) and is white powdercoated. Model

Description

Item code

Price

PVGFP-1

Ground fault protection 1 Pole

30.1423

$275

PVGFP-2

Ground fault protection 2 Pole

30.1426

$325

53.0090

$107

Enclosure for GFP breakers

ELECTRICAL SUPPLIES

Surge Protection / Array Grounding

133

Wiley Electronics – WEEB Grounding Products WEEB stands for “washer, electrical equipment bonding”. The WEEB family of products are used to bond solar modules to aluminum solar mounting rails. The mounts are then grounded so the entire assembly is grounded. This eliminates the need to use a lay-in lug and thread-forming screw on each module and it eliminates the need to run a continuous wire to each module. This saves time and money and it meets the requirements of UL 467. Wire is only needed to connect a lay-in lug on each module rail to an equipment grounding terminal in the inverter or disconnect. ETL listed to UL standards

The WEEB-9.5 is used for bonding modules to mounting structures when the modules are directly bolted to the rails using 1/4" bolts through the mounting holes on the rear of the module frames. This type of mounting is typical on DP&W ground and pole mount systems (pages 42-48) and on Wattsun and Zomeworks trackers (49-51). The WEEB-9.5NL is used for bonding strong-back structure and legs to the rail where 3/8" bolts are used. Sold in packs of 10.

WEEB-PMC grounding clips are used between modules and ProSolar rails when front mount clips are used to hold the module to the rails. One clip grounds the frame of 2 adjoining modules to one of the mounting rails. Two clips are required for each pair of modules so that the modules will be bonded to both rails. Sold in packs of 10. The WEEB L-6.7 provides a connection to the mounting system and has lay-in provision for an equipment ground conductor. The WEEB-6.7 kit includes the lay-in lug, matching WEEB washer, bolt, nut flat washer and lock washer. Two WEEB lugs and a short piece of bare wire can be used to connect across a rail splice, or a WEEB splice kit can be used. WEEB splice kit is used to bond two rails together at a splice.

WEEB-UMC grounding clips are used between modules and UniRac SolarMount Standard Rails or SolarMount Light Rails when front mount clips are used to hold the module to the rails. One clip grounds the frame of 2 adjoining modules to one of the mounting rails. Two clips are required for each pair of modules so that the modules will be bonded to both rails. Sold in packs of 10.

Item code

Price

WEEB-9.5

Wiley part #

Bonding washer for 1/4" bolted connections - pack of 100

Description

51.4007

$140

WEEB-9.5NL

Bonding washer for 3/8" bolted connections - pack of 100

51.4008

$140

WEEB-UMC

Clip for use with UniRac SolarMount Standard Rail and SolarMount Light Rail - pack of 100

51.4003

$180

WEEB-PMC

Clip for use with ProSolar rails - Pack of 100

51.4001

$180

WEEB-6.7

Lay-in lug with mounting hardware and WEEB washer - each

51.4015

WEEB-Splice Kit

Splice kit for UniRac SolarMount Standard Rail and SolarMount Light Rail - each

51.4018

AEE Solar, Inc. • www.aeesolar.com • 1-800-777-6609

134

ELECTRICAL SUPPLIES

Array Wiring & Accessories

Multi-Contact Cables & Connectors

MC Solarline

The Multi-Contact Solarline family of connectors delivers a flexible system solution for time-saving, dependable seriescabling of solar modules. All module manufacturers supply their grid-tie modules with pre-assembled output cables, tested and ready for connection. This saves considerable time during an installation and greatly increases reliability over wire junction boxes. These cable couplers are fully touch-protected and designed for up to 1000 volts and 30 amps. They are also waterproof. For parallel connection of modules in 12- to 48-volt systems, Multi-Contact makes branch connectors for use with currents up to 30 amps. For the past few years, modules have come with Multi-Contact Solarline 1 connectors which have a soft rubber insulator. In 2007, PV manufacturers began switching to Multi-Contact Solarline 2 locking connectors to meet future electrical code requirements. The Multi-Contact plug-and-play connector system allows for the PV arrays to be pre-assembled and pre-wired in the shop or on site. We stock both styles of connectors for use with 10 AWG or 12 AWG USE-2 stranded wire. Proper crimping to the wire and insulator assembly requires special tools. We stock standard lengths of assembled cables and adapters to go between Solarline 1 and Solarline 2 connectors and the tools required for on-site assembly of cables.

Use these output cables between PV arrays with MultiContact cable outputs, and junction boxes or grid-tie inverters. White cables have an MC connector that fits the module negative output cable. Red and black cables have an MC connector that fits the module positive output cable. Made from #10 AWG USE-2 sunlightresistant cable.

1 & 2 Color-Coded Cables

Solarline 1 connector cable description

Item code

Price

#10 AWG white negative 100 ft.

52.9083

$69

#10 AWG black positive 100 ft.

52.9082

$68

#10 AWG red positive 100 ft.

52.9081

$68

Solarline 2 locking connector cable description Item code

Price

#10 AWG white negative 100 ft.

52.9383

$49

#10 AWG black positive 100 ft.

52.9382

$49

#10 AWG red positive 100 ft.

52.9381

$49

MC Solarline 1 & 2 Connectors

The connector can be assembled quickly on site by a contractor allowing custom cables to be made at the job site. A special crimping tool and wrench set are required to assemble the connector. For 10 and 12 AWG USE-2 wire.

Solarline 1 & 2 Array Output Cables Use these output cables between PV arrays with Multi-Contact cable outputs, and junction boxes or grid-tie inverters. Both the original Solarline 1 and the new Solarline 2 have a male connector on one end and a female connector on the other end. Use them to extend module output cables or cut anywhere along the wire to obtain the needed length of male and female cable to run from the ends of a module string to a combiner box or to an inverter. For example, if you need a 30' male and a 20' female, order a 50' cable. Made with black #10 AWG USE-2 sunlight-resistant cable. We stock cables with Solarline 1 standard connectors and the newer Solarline 2 locking connectors.

Connector description

Item code Price

Male Solarline 1 – fits + cables on module

99.1403

$3.20

Female Solarline 1 – fits - cable on module

99.1401

$3.20

Male Solarline 2 locking – fits + cables on module

99.1406

$2.80

Female Solarline 2 locking – fits - cable on module

99.1408

$3.20

UL label

99.1405

$0.10

MC Solarline

Assembly

Tools

Crimper and boot assembly tool for Solarline 1 connectors. Crimping tool and wrenches required to assemble MC Solarline2 locking connectors. Crimping tool is for 10 or 12 AWG stranded wire. MC Solarline 1 & 2 male/female cables Cable length (ft)

Solarline 1 item code

Solarline 2 item code

Price

52.9107

52.9407

$21

52.9111

52.9411

$26

52.9115

52.9415

$34

MC Solarline 1 crimper by Astrodyne

94.0103

$410

94.0108

$540

Description

Item code

Price

52.9116

52.9416

$45

MC Solarline 1 boot assembly tool, bench mount

100

52.9118

52.9418

$72

MC Solarline 2 pin crimper for 10/12 AWG wire

94.0104

$712

MC Solarline 2 connector assembly tool

94.0112

Prices and availability subject to change without notice.

ELECTRICAL SUPPLIES

Array Wiring and Accessories

MC Solarline 1 Branch Connectors

135

Waterproof Strain Reliefs

These waterproof Y-connectors make it possible to parallel wire PV modules with Multi-Contact output cables. Maximum current allowed through connectors is 30 amps.

Description

Item code

Price

Solarline 1 branch cable coupler female - 2 male

52.9103

$18.40

Solarline 1 branch cable coupler male - 2 female

52.9104

$19.55

MC Solarline 2 Branch Connectors

These waterproof Y-connectors make it possible to parallel wire PV modules with Multi-Contact output cables. Maximum current allowed through connectors is 30 amps. Description

Item code

Price

Solarline 2 branch cable coupler female - 2 male

52.9403

$18.40

Solarline 2 branch cable coupler male - 2 female

52.9404

$19.55

Use the 1/2" threaded connectors to provide a waterproof entrance or exit for wiring on PV module junction boxes, outdoor combiner boxes, and junction boxes. Use the 3/4" connector for larger cables up to 5/8" diameter. They are made of Nylon with Buna-N seals and are resistant to salt water, weak acids, weak alkalis, alcohol, ether, esters, ketones, and mineral, animal and vegetable oils. The threads are 1/2" or 3/4" NPT. Non-corrosive and suitable for direct burial installations. The oval-hole 1/2" strain relief works great for two-conductor TC cable used for module interconnects and for PV outputs or for UF cable. The two-hole 1/2" connector is designed for use with two #10 or #12 type USE conductors like the ones used for Multi-Contact PV output cables. UL Listed. Suitable for use in NEMA 4, 6 and 12 applications. Strain relief description

Fits cable size

Item code

Price

1/2" Thread w/ 1 round hole

USE #12 & #10

54.3243

$3.75

1/2" Thread w/ 2 round holes

USE #12 & #10

54.3252

$4.80

0.25" to 0.5" dia. wire

54.3241

$2.60

14/2,12/2,10/2 TC

54.3257

$4.40

0.4" to 0.7" dia. cable

54.3246

$3.90

1/2" Thread w/ 1 round hole 1/2" Thread w/ 1 oval hole

MC Solarline

3/4" Thread w/ 1 round hole

2 to Solarline 1 Connectors

Use these adapters to connect new style modules to old style Solarline 1 cables or anywhere a transition is needed between Solarline 1 and Solarline 2 cables.

Steel lock nut 1/2"

54.3238

$0.18

Steel lock nut 3/4"

54.3244

$0.20

Cable Clip Use this clip to keep module interconnect cables neatly connected to module frames so they do not drop below the array. Bags of 100 clips with anti-corrosion coating. Description

Item code

Price

Solarline 2 male to Solarline 1 female adapter

52.9099

$13

Solarline 1 male to Solarline 2 female adapter

52.9098

$13

Description Bag of 100 clips

Item code

Price

52.9101

$35

AEE Solar, Inc. â&#x20AC;˘ www.aeesolar.com â&#x20AC;˘ 1-800-777-6609

136

ELECTRICAL SUPPLIES

Array Combiners

PCB10 Combiner Box The PV array combiner box from Pulse Energy is designed to combine the output of multiple solar electric (PV) source circuits. The PCB10 has 10 fused circuits in a NEMA 3R lockable enclosure. Each circuit can accept up to 15 amps of PV input current up to a total maximum of 64 amps. The PCB10 may be used with 12-, 24and 48-VDC PV systems and can handle a maximum 125 VDC input and includes built-in lightning protection. UL Listed. Use type ABC fuses. Comes with ten 15-amp fuses. Dimensions: 8"W x 10"H x 4"D.

DIN Rail Mount Fuse Holders and Breakers

Fuse holder and fuses below and breakers at right fit MidNite MNPV and OutBack PSPV combiners. Use breakers for arrays with maximum voltage of 150 or less. Use the fuses and fuse holder below for 600VDC array combiners. Amps

Description

Item code

Price

53.3040

$20

4 -amp 600 VDC KLKD fuse

53.3051

$12

6 -amp 600 VDC KLKD fuse

53.3050

$12

8 -amp 600 VDC KLKD fuse

53.3048

$12

10 -amp 600 VDC KLKD fuse

53.3046

$12

Type ABC Fuses for Combiner Boxes

12 -amp 600 VDC KLKD fuse

53.3044

$12

These fuses can be used with the combiner box above. Use a fuse equal to or less than the series fuse rating of the modules being protected.

15 -amp 600 VDC KLKD fuse

53.3043

$12

20 -amp 600 VDC KLKD fuse

53.3042

$18

30 -amp 600 VDC KLKD fuse

53.3041

$18

Model

Description

Weight lbs

PCB10

Combiner box - 10 circuit

Item code 53.2709

Price $150

Fuse part #

ABC fuse sizes

Weight lbs

Item code

Price

ABC-5

5-amp fuse for combiner

53.2721

$1.20

ABC-6

6-amp fuse for combiner

53.2724

$1.20

ABC-8

8-amp fuse for combiner

53.2727

$1.20

ABC-10

10-amp fuse for combiner

53.2730

$1.20

ABC-15

15-amp fuse for combiner

53.2733

$1.20

MidNite Solar MNPV Combiners These powder-coated aluminum, NEMA-3R rainproof array combiners will accept 150VDC DIN-rail mounted fuse holders for 600VDC arrays or 150VDC DIN-rail mounted breakers for low voltage arrays. Dead front. Two sizes. ETL Listed. Negative busbar and ground bar are included. Breakers and fuse holders are not included. Breakers, fuse table at right. OutBack model

# of breakers

# of fuse MNPV combiner Weight holders dimensions lbs

MNPV3

N/A

11" x 5" x 4"

MNPV6

14" x 9" x 4"

Item code

Price

53.3017

$89

53.3018

$109

Prices and availability subject to change without notice.

USM1 Fuse Holder - 600V 30A Max - DIN mount

Amps

OutBack number

MidNite Solar # Item code Price

OBB-1-125VDC-DIN

MNEPV1

30.4350

$13

OBB-2-125VDC-DIN

MNEPV2

53.3034

$13

OBB-3-125VDC-DIN

MNEPV3

53.3024

$13

OBB-4-125VDC-DIN

MNEPV4

53.3020

$13

OBB-5-125VDC-DIN

MNEPV5

53.3025

$13

OBB-6-125VDC-DIN

MNEPV6

53.3021

$13

OBB-8-125VDC-DIN

MNEPV8

53.3022

$13

OBB-9-125VDC-DIN

MNEPV9

53.3023

$13

OBB-10-125VDC-DIN

MNEPV10

53.3026

$13

OBB-12-125VDC-DIN

MNEPV12

53.3027

$13

OBB-15-125VDC-DIN

MNEPV15

53.3029

$13

OBB-20-125VDC-DIN

MNEPV20

53.3030

$13

OBB-30-125VDC-DIN

MNEPV30

53.3032

$13

OBB-50-125VDC-DIN

–

53.3035

$13

OBB-60-125VDC-DIN

–

53.3037

$13

–

MNEPV63

53.3038

$13

ELECTRICAL SUPPLIES

Array Combiners

OutBack PSPV Array Combiner Box The PSPV outdoor, rainproof powder-coated aluminum array combiner can be used with a wide variety of PV system designs and module configurations. It can be installed on vertical or sloped surfaces (14-90 degrees from horizontal) or pole-mounted and configured with DC breakers for low-voltage systems (under 140 VDC) or touch safe type fuse holders for high voltage systems (up to 600 VDC). The PSPV is designed to provide NEC code compliant overcurrent protection and interconnection of multiple PV panels or subarrays into one or more PV arrays for connection to charge controllers or inverter systems. The PSPV is easily field configured to match your system design and ampacity requirements. It is shipped without the breakers or fuse holders installed. Order the quantity, type and amperage needed from the previous page. Snap-in DIN rail mounting system has spaces for up to twelve DC-rated PV breakers for 12-, 24-, 48- and 60-VDC PV arrays with open circuit voltages up to 140 VDC, or up to seven touch safe type midget fuse holders for high-voltage PV arrays up to 600 VDC. Dual positive breaker combiner busbars with #1/0 AWG setscrew compression-type box lug terminals for output wiring provide one or two PV output circuits. There is one PV negative terminal busbar with mounting holes for an additional busbar.

137

Wire access is through four ¾- and 1-inch conduit knockouts, one on the bottom, back and each side. Ample space provided on bottom and back to allow up to a 2-inch conduit punch for large cabling. Eight half-inch knockouts on bottom for PV module or subarray input conduits or strain reliefs. A #1/0 AWG ground lug can be mounted either on the inside or outside surface. ETL Listed. NEMA 3R. Dimensions:13.1"H x 9.2"W x 3.5"D

OutBack Part # PSPV

Description

Weight lbs

Item code

Price

53.3019

$139

Array combiner box Busbars

TBB

Terminal busbar - black insulator

30.4353

$19

TBB-W

Terminal busbar - white insulator

30.4354

$19

TBB-R

Terminal busbar - red insulator

30.4355

$19

Ground busbar

30.4356

$15

SMA Combi-Switch This 600VDC-rated disconnect has a built-in 4-input fused array combiner. Four 10-amp 600VDC fuses are included. Bring up to 8 module strings together, two into each fuse holder. Maximum fuse size: 10 amps. NEMA 3R outdoor enclosure. 5-year warranty. ETL Listed.

GBB

Description

Item code

Price

30.3181

SMA DC disconnect & combiner

$580

SMA Combiner Boxes These 600VDC-rated array combiners are in NEMA 3R enclosures and feature DIN Rail mounted touch-safe fuse holders for use with KLKD fuses. Input terminals take wire from 10 AWG to 6 AWG. Output terminals take wire from 6 AWG to 300 MCM. SBCB6 has one output circuit. Larger combiners have two output circuits. SMA model

Input Max input Max output Dimencircuits fuse current sions (In)

Weight (lb.) Item code

Price

SBCB 6

15 Amp

72 Amps

10 x 8 x 6

53.3003

$467

SCCB 28

15 Amp

336 Amps

20 x 20 x 8

53.3005

$1,649

SCCB 52

8 Amp

333 Amps

42 x 30 x 8

53.3009

$3,361

AEE Solar, Inc. • www.aeesolar.com • 1-800-777-6609

138

ELECTRICAL SUPPLIES

Disconnects & Overcurrent Protection

Xantrex DC Disconnect The Xantrex DC Disconnect is a white, powder-coated indoor enclosure with conduit knockouts for connection to inverters, batteries, DC charging sources, charge controllers and DC load centers. It comes with one 175A or 250A circuit breaker for an inverter (with space for a second breaker for a second inverter; order separately) that meets the National Electric Code requirements for disconnection and overcurrent protection of battery-based power systems. There are knockouts on the sides for four 15- to 100-amp DC breakers used for charging sources and DC loads. Use the DC Bonding Block (DCBB; order separately below) for connecting the negative cables and for single-point DC system grounding. There are pre-drilled places inside for two metering shunts. Knock-outs on the top are provided for mounting two Xantrex C-Series or OutBack MX-60 PV charge controllers, or one BlueSky PV charge controller. Knockouts on the sides are designed for mounting two Xantrex SW, SW Plus, or DR inverter/chargers with their optional conduit boxes and 2" offset nipples. Order 175A or 250A DC surface mount Xantrex model Description Item code Price circuit breakers listed at right for adding second inverter breaker. Xantrex 250A DC disconnect 30.1414 $329 Order 15A to 100A DC panel-mount circuit breakers on the next DC250 page to use in the DC Disconnect side spaces. Use the DC175 for DC175 Xantrex 175A DC disconnect 30.1411 $329 the Xantrex SW4048, SW Plus 2524 & 2548, DR1512, DR1524, DC bonding block 30.1417 $75 and DR2424 inverters. Use the DC250 for the Xantrex SW4024, DCBB SW5548, DR2412, and DR2436 inverters. ETL Listed to UL508. GJ1-175-SM 175 A add-on breaker 53.1056 $119 Dimensions: 21"H x 10.5"W x 5"D. Weight: 14 lbs. GJ1-250-SM

250 A add-on breaker

GJ1 Rear mounting kit for second breaker

53.1061

$119

53.1066

$10

MidNite Solar Mini â&#x20AC;&#x201C;DC Disconnect Power Center Use this small DC disconnect, which includes the inverter breaker, to provide overcurrent protection for any single inverter. It has a DIN rail for additional rail mounted breakers for DC inputs or loads and it is pre-drilled for a shunt and optional busbars listed below. The white powder-coated aluminum chassis measures 10" X 5" X 18" and weighs 7 pounds. Three main breakers sizes are available.

MidNite Solar Baby Box The Baby Box encloses up to four MNEPV or MNEAC DIN rail breakers. It is a general-use enclosure for retrofits, a small inverter disconnect, a PV disconnect or a small AC or DC distribution center. It has concentric Âž" and 1" knockouts at each end. Breakers are not included. Order DIN rail breakers on the next page. Boxed: 3" x 3" x 7". 2 pounds. MidNite Solar Accessories

These UL Recognized components can be use in the Mini-DC Disconnect and Baby Box above. Busbars with colored insulators. Each has four 1/0 and eleven #6 usable wire slots, with two sizes of 10-32 screws. 4.63" long. Ground busbar, 3.45" long with green screws. Two 1/0 and seven #6 wire slots with mounting screws. Model

Description

Item code

Price

MNDC125

125A mini-DC disconnect

53.0091

$205

MNDC175

175A mini-DC disconnect

53.0092

$235

MNDC250

250A mini-DC disconnect

53.0093

$235

Bay Box

Baby box breaker center

53.0089

$36

MNTBR

Red terminal busbar

53.0105

$17

MNTBB

Black terminal busbar

53.0106

$17

MNTBW

White terminal busbar

53.0107

$17

MNGBB

Ground busbar

53.0100

$12

Prices and availability subject to change without notice.

ELECTRICAL SUPPLIES

Disconnects & Overcurrent Protection

139

DIN mount AC breakers with set-screw compression terminals for 14 to #2AWG wire. Use these breakers for AC protection in OutBack FLEXware and MidNite E-panels. Breaker amps

Poles

Voltage rating

Frequency rating

Width (inches)

OutBack number

MidNite Solar #

Item code

Price

120

50/60HZ AC

0.5

OBB-15-120VAC-DIN

MNEAC15

30.4415

$19

30.4416

$39

120/240

50/60HZ AC

OBB-15D-240VAC-DIN

120

50/60HZ AC

0.5

OBB-20-120VAC-DIN

120/240

50/60HZ AC

OBB-20D-240VAC-DIN

120/240

50/60HZ AC

OBB-25D-240VAC-DIN

277

50/60HZ AC

0.5

OBB-10-277VAC-DIN

277

50/60HZ AC

0.5

OBB-15-277VAC-DIN

277

50/60HZ AC

0.5

OBB-30-277VAC-DIN

277/480

50/60HZ AC

OBB-30D-480VAC-DIN

277/480

50/60HZ AC

1.5

OBB-30T-480VAC-DIN

277

50/60HZ AC

0.5

OBB-50-277VAC-DIN

277/480

50/60HZ AC

OBB-50D-480VAC-DIN

277/480

50/60HZ AC

1.5

OBB-50T-480VAC-DIN

277

50/60HZ AC

0.5

OBB-60-277VAC-DIN

MNEAC20

MNEAC10 MNEAC30

30.4418

$19

30.4419

$39

30.4421

$39

30.4439

$19

30.4440

$19

30.4437

$19

30.4414

$39

MNEAC30-3P

30.4435

$59

MNEAC50

30.4422

$19

30.4423

$39

MNEAC50-3P

30.4432

$59

MNEAC60

30.4431

$29

Panel mount breakers with stud terminals. Ring terminals on wire are required. Use these breakers for DC protection in OutBack FLEXware and MidNite E-panels. Stud size is 1/4" on 80A and smaller, 5/16" on 100A and 125A and 3/8" on 175A and 250A. Breaker amps

Poles

Voltage rating

Frequency rating

Width (inches)

OutBack number

125

AC/DC

0.75

OBB-1-125VDC120VAC-PNL

MidNite Solar #

Generic number

Item code

Price

LELK1-1

30.4350

$25

125

AC/DC

0.75

OBB-5-125VDC120VAC-PNL

LELK1-5

30.4349

$25

125

AC/DC

0.75

OBB-10-125VDC120VAC-PNL

LELK1-10

30.4348

$25

125

AC/DC

0.75

OBB-15-125VDC120VAC-PNL

LELK1-15

30.4344

$25

125

AC/DC

0.75

OBB-20-125VDC120VAC-PNL

LELK1-20

30.4347

$25

125

AC/DC

0.75

OBB-30-125VDC120VAC-PNL

LELK1-30

30.4331

$25

125

AC/DC

0.75

OBB-40-125VDC120VAC-PNL

LELK1-40

30.4338

$25

125

AC/DC

0.75

OBB-50-125VDC120VAC-PNL

LELK1-50

30.4337

$25

125

AC/DC

0.75

OBB-60-125VDC120VAC-PNL

LELK1-60

30.4335

$25

30.4333

$25

125

0.75

OBB-80-125VDC-PNL

100

125

OBB-100-125VDC-PNL

MNEDC80

30.4332

$59

125

OBB-125-125VDC-PNL

MNEDC125

30.4331

$59

175

125

1.5

OBB-175-125VDC-PNL

MNEDC175

30.4329

$129

250

125

1.5

OBB-250-125VDC-PNL

MNEDC250

30.4326

$129

Panel mount breakers with 1/4" stud terminals. Ring terminals on wire are required. Use these breakers for DC protection in the Xantrex DC Disconnect. 10A to 75A fit in the four side knockouts of the DC disconnect. The 175A and 250A panel mount breakers for the Xantrex DC Disconnect are listed on the previous page with the DC disconnect. Breaker amps

Poles

125

0.75

125

0.75

CD15 CD20

Voltage rating Frequency rating

Width (inches)

125

0.75

125

0.75

125

0.75

125

0.75

125

0.75

Xantrex #

CD60DC

Generic number

Item code

CD10-PM

53.1010

$25

CD15-PM

53.1015

$25

Price

CD20-PM

53.1020

$25

CD30-PM

53.1025

$25

CD50-PM

53.1030

$25

CD60-PM

53.1035

$35

CD75-PM

53.1040

$35

AEE Solar, Inc. • www.aeesolar.com • 1-800-777-6609

140

ELECTRICAL SUPPLIES

Disconnects & Overcurrent Protection

Square-D 240V and 600V NEMA 3R Safety Switch Disconnects

Poles

Fused

AC / DC

Amps

According to the National Electric Code, section 690.15, PV arrays must have a disconnecting means to isolate the inverter from the PV power source. Utility grid-tie inverters that utilize PV arrays with voltages above 250VDC require a disconnect rated for 600VDC to perform this function. The Square-D 600VDC 30-amp 3-pole safety switches are UL Listed to handle 13A at 600VDC per pole. They can be used for disconnecting up to three PV arrays for three grid-tie inverters. It has wiring lugs that are rated to accept two #14 to #10 wires in each lug. This allows the disconnect switch to also act as a string combiner in systems that utilize two strings of PV modules per inverter. The 600VDC 60-amp 3-pole safety switches are UL Listed to handle 38A at 600VDC per pole. All other Square-D 600VDC disconnects are rated for disconnecting one string at full rated power. Many utilities require an AC disconnect between a grid-tie inverter and the AC load center, close to the AC service entrance, with a visible and lockable handle. A 30-amp 240-volt disconnect is good for up to 5kW at 240 VAC and the 60-amp disconnect is good for up to 11kW. For connection of multiple inverters to one of these disconnects, use an AC load center, with a circuit breaker for each inverter installed, as an AC combiner box between the inverters and the disconnect switch. The breakers can be back-fed with the inverter outputs and the load center main lugs will handle the combined outputs to be connected to the AC disconnect. Use Class R fuses of the proper amperage for Dimensions (in.) Weight Square-D Item fused disconnects. Use Neutral kit Ground kit HxWxD lbs model code Price the hubs on the next 600-volt AC or DC 3-pole NEMA 3R heavy duty switches page to connect conduit 30 Yes No 3* SN03 GTK03 14.88 x 6.63 x 4.88 9.3 HU361RB 53.2312 $165 or a kWh meter socket 30 Yes Yes 3* SN03 GTK03 14.88 x 6.63 x 4.88 9.8 H361RB 53.2313 $260 to the top of the dis* Uses 2 poles in series for 600VDC, except for PV where all 3 poles may be used for 600VDC at 13 amps per pole connect. Disconnects are raintight (NEMA 60 Yes No 3** SN0610 GTK0610 17.50 x 9.00 x 6.38 16 HU362RB 53.2339 $380 3R) for outdoor use. 60 Yes Yes 3** SN0610 GTK0610 17.50 x 9.00 x 6.38 16 H362RB 53.2341 $480 Order a neutral busbar 100 Yes No 3** SN0610 GTK0610 21.25 x 8.50 x 6.38 24 HU363RB 53.2357 $530 and ground busbar if 100 Yes Yes 3** SN0610 GTK0610 21.25 x 8.50 x 6.38 24 H363RB 53.2355 $750 you need to land these conductors in the dis200 Yes No 3** SN20A PKOGTA2 29.25 x 17.25 x 8.50 44 HU364RB 53.2364 $640 connect switch box. 00 Yes Yes 3** SN20A PKOGTA2 29.25 x 17.25 x 8.50 44 H364RB 53.2374 $884 See next page for ** Uses 2 poles (and 2 fuses) in series for 600VDC accessories. 240-volt AC / 125-volt DC*** NEMA 3R heavy duty switches 30

Yes

included

GTK03

14.88 x 6.63 x 4.88

9.8

H321NRB

53.2315

$314

Yes

included

GTK03

14.88 x 6.63 x 4.88

H322NRB

53.2336

$503

100

Yes

included

GTK0610

21.25 x 8.50 x 6.38

H323NRB

53.2351

$722

200

Yes

included

PKOGTA2

29.25 x 17.25 x 8.50

H324NRB

53.2363

$988

*** Switches are rated for 250VDC but available fuses are only rated for 125VDC

240-volt AC only NEMA 3R general duty switches 30

AC only

N/A

PK3GTA1

9.63 x 7.25 x 3.75

4.4

DU221RB

53.2318

$83

AC only

Yes

included

PK3GTA1

9.63 x 7.25 x 3.75

4.5

D221NRB

53.2326

$90

AC only

N/A

PK3GTA1

9.63 x 7.25 x 3.75

4.7

DU321RB

53.2319

$139

AC only

Yes

included

PK3GTA1

9.63 x 7.25 x 3.75

5.1

D321NRB

53.2329

$139

AC only

Yes

included

GTK03

14.88 x 6.63 x 4.88

9.7

D222NRB

53.2334

$141

AC only

N/A

PK3GTA1

9.63 x 7.25 x 3.75

DU322RB

53.2342

$222

AC only

Yes

included

GTK03

14.88 x 6.63 x 4.88

9.8

D322NRB

53.2343

$210

100

AC only

Yes

included

GTK0610

17.50 x 8.50 x 6.50

D223NRB

53.2358

$227

100

AC only

N/A

GTK0610

17.50 x 8.50 x 6.50

DU323RB

53.2359

$386

100

AC only

Yes

included

GTK0610

17.50 x 8.50 x 6.50

D323NRB

53.2361

$386

200

AC only

Yes

included

PKOGTA2

29.25 x 17.25 x 8.25

D224NRB

53.2371

$513

200

AC only

Yes

included

PKOGTA2

29.25 x 17.25 x 8.25

D324NRB

53.2372

$853

Prices and availability subject to change without notice.

ELECTRICAL SUPPLIES

Disconnects & Overcurrent Protection

141

Square-D Disconnect Accessories

Class R Fuse Blocks

Field-installable service ground and neutral busbars and hubs for the safety disconnect switches on the previous page. See table to determine which neutral and ground to use.

Use these fuse blocks with the Class R 250volt fuses. Bare wire ends fit into the screw terminals on each end of the fuse block. The small fuse block holds 10-30A fuses and accepts up to #2 wire. The medium size block holds 40-60A fuses and accepts up to #2 wire also. The large size block holds a 100A fuse and accepts up to #1/0 wire. Small and medium size blocks are available in one-pole and two-pole versions.

Neutral and ground accessories SN03 Neutral busbar

Item code

Price

53.2389

$52

SN0610 Neutral busbar

53.2381

$71

SN20ANeutral busbar

53.2383

$133

GTK03 Ground busbar

53.2387

PK3GTA1 Ground busbar

53.2395

GTK0610 Ground busbar

53.2386

$13

PKOGTA2 Ground busbar

53.2388

$38

Conduit hubs

Item code

Price

Top mount hub 3/4"

53.2305

$22

Top mount hub 1"

53.2306

$22

Top mount hub 1-1/4"

53.2307

$22

Top mount hub 1-1/2"

53.2308

$22

Top mount hub 2"

53.2309

$40

Class R Fuses

These Class R fuses can be used in AC circuits up to 250V or DC circuits up to 125V. They have the high amp interrupting capacity (AIC) required for fusing circuits powered by batteries and for protecting Square-D brand circuit breakers. They can be used to protect wiring to small inverters (100-700 watts) and wiring from charging sources. Use these fuses in fused safety disconnect switches on the previous page and in the fuse blocks at right. UL Listed

53.2441

Item code

Price

Item code

600VAC/VDC

Price

Amps

250VAC/125VDC

53.2442

$11

53.2444

53.2447

$11

53.2450

53.2453

$11

53.2456

53.2459

$11

53.2462

53.2463

$24

53.2465

53.2466

$24

53.2468

53.2471

$24

53.2469

$18

53.2470

$46

53.2475

$18

53.2472

$46

53.2476

$18

53.2473

$46

100

53.2474

$18

53.2477

$46

125

53.2478

$48

53.2481

$80

150

53.2479

$48

53.2482

$80

200

53.2480

$48

53.2483

$80

Description

Item code

Price

Class R fuse block 0.1-30A, 1-pole

53.2423

Class R fuse block 0.1-30A, 2-pole

53.2426

$12

Class R fuse block 31-60A, 1-pole

53.2429

Class R fuse block 31-60A, 2-pole

53.2432

$16

Class R fuse block 61-100A, 1-pole

53.2435

$25

Inline ATC Fuse Holder

The waterproof cover makes this an excellent choice to fuse a single circuit, indoors or out. Cut wire loop and splice into the line to be protected. We recommend these with 1-amp fuses below in the positive power line for Trimetric, Link and Trace TM500A meters. Low-voltage DC use only. Description

Item code

Price

ATC Inline holder 18 awg

53.2663

ATC Inline holder 10 awg

53.2669

ATC Fuses

ATC blade-type fuses were designed for low-voltage DC circuits for the automotive industry. They are very popular in autos and RVs. They are not approved by the National Electric Code (NEC) for use in homes, but they are often used to provide circuit protection in remote cabin power systems. They are sold in boxes of 10 fuses. Description ATC Fuse 1A

Item code

Price

53.2629

$0.40

ATC Fuse 3A

53.2631

$0.40

ATC Fuse 5A

53.2633

$0.40

ATC Fuse 10A

53.2635

$0.40

ATC Fuse 15A

53.2637

$0.40

ATC Fuse 20A

53.2639

$0.40

ATC Fuse 30A

53.2641

$0.40

AEE Solar, Inc. â&#x20AC;˘ www.aeesolar.com â&#x20AC;˘ 1-800-777-6609

142

ELECTRICAL SUPPLIES

Disconnects & Overcurrent Protection

Square-D QO Load Centers Square-D brand load centers can be used for multiple purposes, for wiring that meets the National Electric Code (NEC). All of these can be used as AC load centers or sub-panels. Panels using QO plug in breakers are rated up to 50 VDC for use as 12V or 24V DC load centers. They can also be used to combine the AC output from multiple inverters feeding the grid. When used as DC load centers they should be protected by a high interrupt capacity fuse or circuit breaker between the load center and the battery. Use one of the Class T or Class R fuses, or the DC breakers used in the OutBack and Xantrex DC power centers. 120/240-volt AC single-phase main lug load centers Spaces (single)

Bus amp rating

Outdoor

Cover

Max wire in main lug

Ground kit for this unit

Dimensions (inches) HxWxD

Weight lbs

Square-D model

Item code

Yes

INCL.

PK4GTA

9.38 x 4.88 x 4

5.0

QO24L70RB

53.2141

$60

INCL.

PK4GTA

9.30 x 4.81 x 3.19

3.8

QO24L70S

53.2144

$50

100

Yes

INCL.

PK7GTA

12.62 x 8.88 x 4.27

9.7

QO612L100RB

53.2147

$54

Price

100

INCL.

PK7GTA

12.57 x 8.88 x 3.8

8.3

QO612L100DS

53.2153

$46

125

Yes

INCL.

# 2/0

INCL.

19 x 14.25 x 4.5

QO112L125GRB

53.2163

$190

125

Add

# 2/0

INCL.

18 x 14.25 x 3.75

QO112L125G

53.2162

$85

200

Yes

INCL.

250 kcmil

INCL.

26.25 x 14.25 x 4.5

QO112L200GRB

53.2165

$320

200

Add

250 kcmil

PK15GTA

29.86 X 14.25 X 3.75

QO112L200G

53.2164

$177

Uses QO plug in breakers

120/208-volt AC three-phase main lug load centers 12

125

Yes

INCL.

# 2/0

INCL.

19.00 x 14.25 x 4.52

QO312L125GRB

53.2181

$323

125

Add

# 2/0

INCL.

19.00 x 14.25 x 3.75

QO312L125G

53.2183

$221

200

Yes

INCL.

250 kcmil

INCL.

30.00 x 14.25 x 4.52

QO318L200GRB

53.2185

$412

200

Add

250 kcmil

INCL.

30.00 x 14.25 x 3.75

QO318L200G

53.2187

$295

53.2191

$2,319

Uses QO plug in breakers

277/480-volt AC three-phase main lug load centers 12

125

Yes

INCL.

250 kcmil

PK9GTA

26.00 x 20.00 x 6.50

NF412L1 (MH26WP)

125

INCL.

250 kcmil

PK9GTA

26.00 x 20.00 x 5.75

NF412L1 (MH26,NC26S)

53.2193

$1,264

250

Yes

INCL.

350 kcmil

PK18GTA

38.00 x 20.00 x 6.50

NF430L2 (MH38WP)

53.2195

$2,556

250

INCL.

350 kcmil

PK18GTA

38.00 x 20.00 x 5.75

NF430L2 (MH38,NC38S)

53.2197

$1,603

EDB14030

53.2111

$85

Circuit breaker, single pole, 277-volt, 30-amp continuous duty rated

When used to combine the AC output of multiple grid-tie inverters, and meet the requirements of NEC 690.64(B)(2) the bus amp rating for the load center must be larger than the sum of all of the overcurrent devices feeding it, from both the utility and all inverters. The 277/480V load centers can be used to combine the output from multiple inverters to feed a 277Y/480VAC grid interconnection. One 30A continuous duty breaker is used for each inverter that is set up for 277V hot to neutral. Load centers are not supplied with any breakers â&#x20AC;&#x201C; order conduit hubs for outdoor load centers, page 141, and breakers on next page, separately

Prices and availability subject to change without notice.

ELECTRICAL SUPPLIES

Disconnects & Overcurrent Protection

143

Square-D load center covers and ground busbars for load centers on page 142 Description

Weight lbs

Square-D model

Item code

Price

Surface cover for 12-space 125A load centers, 53.2162 & 53.2183

6.0

QOC16US

53.2159

$18.00

Flush cover for 12-space 125A load centers, 53.2162 & 53.2183

7.0

QOC16UF

53.2156

$21.50

Surface cover for all 200A indoor load centers, 53.2164 & 53.2187

9.2

QOC30US

53.2169

$58.00

Flush cover for all 200A indoor load centers, 53.2164 & 53.2187

QOC30UF

53.2170

$58.00

Ground busbar for 2-space load centers

PK4GTA

53.2390

$6.00

Ground busbar for 6-space load centers

PK7GTA

53.2391

$7.00

Ground busbar for 12-space load centers

PK9GTA

53.2392

$10.00

Ground busbar for 12-space 200A load center

PK15GTA

53.2393

$23.00

Ground busbar for 30-space load centers

PK18GTA

53.2394

$25.00

Square-D QO Circuit Breakers QO circuit breakers snap into QO load centers on the previous page. They are UL Listed for DC branch circuits up to 48VDC (not for use in 48V systems). They can also be used for 120VAC (1-pole) or 120/240VAC (2-pole) circuits. Circuit breakers in 10A to 30A sizes can handle one or two #14 to #10 wires or one #8 wire. Circuit breakers 40A to 70A will handle #8 to #2 wire sizes. QOU circuit breakers are designed for surface or DIN rail mounting and are used in the Xantrex T-240 and in SW Plus AC conduit boxes.

QO Breakers Description

Part #

Item code

10-amp 1 pole

QO110

15-amp 1 pole

QO115

20-amp 1 pole

QO120

30-amp 1 pole 40-amp 1 pole

QOU Breakers Price

Part #

Item code

Price

53.2063

$12

QOU110

53.2006

$25

53.2065

$12

QOU115

53.2009

$25

53.2071

$12

QOU120

53.2015

$25

QO130

53.2075

$12

QOU130

53.2024

$25

QO140

53.2080

$12

QOU140

53.2030

$25

50-amp 1 pole

QO150

53.2083

$12

QOU150

53.2036

$25

60-amp 1 pole

QO160

53.2086

$12

QOU160

53.2042

$25

70-amp 1 pole

QO170

53.2090

$28

QOU170

53.2048

$38

15-amp 2 pole

QO215

53.2067

$22

QOU215

53.2012

$50

20-amp 2 pole

QO220

53.2073

$22

QOU220

53.2018

$50

30-amp 2 pole

QO230

53.2077

$22

QOU230

53.2027

$50

40-amp 2 pole

QO240

53.2081

$22

QOU240

53.2033

$50

50-amp 2 pole

QO250

53.2084

$22

QOU250

53.2039

$50

60-amp 2 pole

QO260

53.2088

$22

QOU260

53.2045

$50

AEE Solar, Inc. â&#x20AC;˘ www.aeesolar.com â&#x20AC;˘ 1-800-777-6609

144

ELECTRICAL SUPPLIES

Disconnects & Overcurrent Protection

Class T Fuse Blocks with Fuses

Inline Class T Fuse Receptacle

Use these single-pole fuse blocks to fuse inverters or other large loads. Holders with set screw lugs accept up to 2/0 wire in the 110A and 200A sizes and up to 4/0 wire in the 300A and 400A sizes. On stud mount holders, a 5/16" bolt at each end of the fuse allows connection of a cable with a ring lug terminal end. To connect an inverter, order two cables with lugs on both ends: one to go from the battery to the fuse and one to go from the fuse to the inverter. Class T fuses exceed the 10,000-amp interrupting capacity (AIC) required to protect Square-D brand circuit breakers in DC load centers. They are UL Listed for up to 160VDC and NEC approved for inverter use. A fuse comes installed in the block. Order spare fuses separately.

This is a great way to retrofit an inverter cable with an NEC approved fuse. To install the fuse holder and fuse, just cut the positive cable, remove an inch of insulation from each side of the cut, insert the wire in the terminal blocks, tighten the set screws and tighten the strain relief at each end of the holder. The fuse is not included. It holds 110- to 400-amp fuses. Order fuse below on left. Dimensions are 11" x 2.5" x 3".

Xantrex Model

Description

Item code

Price

TFB110C

110A fuse and holder w/screw lug

53.2515

$53

TFB200C

200A fuse and holder w/screw lug

53.2532

$53

TFB300C

300A fuse and holder w/screw lug

53.2550

$75

TFB400C

400A fuse and holder w/screw lug

53.2562

$75

TFB110

110A fuse and holder w/studs

53.2512

$53

TFB200

200A fuse and holder w/studs

53.2526

$53

TFB300

300A fuse and holder w/studs

53.2544

$75

TFB400

400A fuse and holder w/studs

53.2559

$75

Description

Item code

Price

Class T inline fuse holder

53.2563

$38

Battery Selector Switch

Class T Fuses - JJN Series These Class T fuses are rated for 160 VDC and 300 VAC as protection for circuit breakers, load centers and inverters where high available short circuit currents are possible. These fuses fit the fuse blocks above and the inline holder at right. Model

Description

TF110

110A replacement fuse

Item code

Price

53.2509

$18

TF200

200A replacement fuse

53.2520

$18

TF300

300A replacement fuse

53.2538

$38

TF400

400A replacement fuse

53.2556

$38

Prices and availability subject to change without notice.

This high current switch is designed for battery switching in boats but can be used in land-based units. It permits selection between one of two batteries or the connection of both batteries in parallel. The â&#x20AC;&#x153;offâ&#x20AC;? position also acts as a battery disconnect. Many people are using these to choose between two banks of batteries or between a main battery and a backup battery. The switch surface mounts with a slot for wires to enter from the bottom. Wires connect to 5/16" brass bolts. Capacity is 250 amps continuous and 360 amps intermittent. For use on 6-, 12-, 24- or 32-volt systems. UL Listed for marine use. Description Battery selector switch

Item code

Price

53.8267

$32

ELECTRICAL SUPPLIES

Transfer Switches

145

Inverter Bypass Switch Wired between any 120VAC inverter/charger, generator and load center, this unit allows you to bypass the inverter in the event of an inverter failure. After the bypass switch is thrown, the generator is connected directly to the load center. The inverter can than be removed for repair. This is designed for inverters with built-in transfer switches. Maximum current is 60 amps. Dimensions: 13.5" x 6.25" x 3.5" All components are UL Listed. Description Inverter bypass switch

Weight

Item code

Price

7 lbs

53.7819

$110

IOTA Automatic Transfer Switches Safely connect an inverter and an AC generator to the same house wiring. These automatic transfer switches can be used with inverters that don’t have built-in transfer switch capability. If the generator is not running, then the inverter is connected to the house wiring. When the generator is started, the house wiring is automatically disconnected from the inverter and connected to the generator. A time delay feature allows the generator to warm up before the transfer takes place. These transfer switches are particularly useful in RV and marine installations where both the hot and neutral terminals must be switched. They can be used between an inverter and a generator, between an inverter and shore power, or a generator and shore power. Two transfer switches can be used if switching between all three power sources is desired. Indoor-rated housings have conduit knockouts on all four sides. 30A and 50A units have a plastic housing and 100A units have a metal housing. ETL Listed to UL1008.

Model

AC volts

Max amps

Generator max kW

Dimensions

Weight

Item code

Price

ITS-30R

120

30A

4kW

7.5"H x 8.5"H x 4"D

2 lbs

53.8041

$80

ITS-50R

120/240

50A

12kW

7.5"H x 8.5"H x 4"D

3 lbs

53.8053

$180

ITS-100R

120/240

100A

24kW

10"H x 12"W x 4"D

15 lbs

53.8056

$798

AEE Solar, Inc. • www.aeesolar.com • 1-800-777-6609

146

ELECTRICAL SUPPLIES

DC Automatic Switches

Flexcharge Timer

RAB 12V Motion Sensor Switch

The Flexcharge digital timer is a 7-day, 8-event digital clock based programmable load controller. Eight ON and eight OFF events can be programmed independently, each with its own unique timing pattern. For example: use one ON event to have a light come on at 7 pm every day then use seven OFF events to

RAB motion and heat sensing switch is 12-volt DC powered so it works full time even if your inverter is in standby or off. Turns lights on at approach, and holds for adjustable time, 5 seconds to 20 minutes after motion stops. Sensitivity distance is adjustable, up to about 50 feet out, farther in colder weather. Connect directly to any 12-volt light, or use a 12-volt relay to switch 120-volt lights. Set for night only operation, or use as security alarm, by setting for day/night operation. Switches - amp DC, uses only 7 milliamps at idle, 40 milliamps when activating. Switch uses only 7 milliamps at idle. 1-year warranty. Description

Item code

Price

12V Motion sensor switch

54.7237

$85

Flexcharge Night Watchman 12V Photoswitch

turn the light off at a different time each day. The replaceable internal battery maintains the clock and programmed memory in the event of a system power failure (for up to 3 months). Consumes less then 3mA in standby mode. Internal DPST (double-pole-single-throw) relay switch can turn one load on at the same time that it turns another load off. Timer switch can handle up to 8 amps of inductive load or up to 16 amps of resistive load, at 6 to 36VDC or 120VAC. Timer requires 12V DC or AC to operate. Reverse polarity protected. Manual override allows the user to turn the load ON or OFF as desired. Easy to use terminal block for wiring. Dry contacts. 1-year warranty. Dimensions: 3.9"W x 3.8"H x 2"D Description

Item code

Price

Flexcharge timer

54.7120

$90

Prices and availability subject to change without notice.

The Night Watchman Dusk To Dawn Controller is designed to be mounted outside in a marine salt air environment. It is completely waterproof, and very small (1" x 1" x 1") for mounting in an inconspicuous location. Because power consumption is always a concern on battery powered systems (sail boats, PV systems, etc.) the Night Watchman is designed to use an extremely small amount of power in standby mode (only 0.00015A or 0.15mA), yet it is capable of supplying up to 10A of load current. The Night Watchman will turn 12V incandescent or fluorescent lights ON in the evening within a half hour of sunset, and OFF in the morning within a half hour of sun rise. The Night Watchmanâ&#x20AC;&#x2122;s circuitry is designed to prevent flickering therefore it can be used to control 12V fluorescent lamps. 1-year warranty Description

Item code

Price

Night Watchman photoswitch

54.7215

$42

ELECTRICAL SUPPLIES

Connectors & Terminal Blocks

147

Insulated Cable Connector Blocks

Wall Outlets and Plugs for 12VDC and 24VDC

This insulated connector is molded for precise fit and supplied with removable access plugs over the hex screws. Available with 2to 4-wire entry ports on one side for 4 to 14 AWG wire. This can be used to transition from MultiContact cables to conduit wiring on roof to PV arrays or for any parallel wiring connection. UL Listed for 600 volts.

In our search for an economical, N EC -approve d outlet to use for low voltage systems, we have decided upon something that is readily available: a 240-volt, 15-amp receptacle. Our choice of this configuration is based on the assumption that PV-powered remote homes will not normally have appliances that use 240 volts at 15 amps. If you have a large power tool it will usually have a 240-volt 20-amp plug on it. These receptacles are duplex (two outlets) and they fit standard wiring boxes and standard duplex receptacle covers.

Number of poles

Wire range AWG

Item code

Price

4 -14

54.1142

$14

4 - 14

54.1143

$20

4 - 14

54.1144

$26

Power Distribution Blocks

Use these blocks to split primary power into secondary circuits, or join cables from a solar array to a power lead-in cable. Install cables and tighten set screws. Terminal blocks are made of zinc-plated aluminum for use with aluminum or copper conductors. 2 poles. Primary side accepts one large cable; secondary side accepts 6 smaller cables. UL Recognized for up to 600 volts. Primary wire size (AWG)

Secondary wire size (Qty)

Amp rating

Item code

Price

#8 to 2/0

#14 to #6 (6)

175

54.1024

$54

#6 to 6/0

#14 to #4 (6)

350

54.1027

$60

Description

Item code

Price

DC outlet - brown

55.1060

$6.00

DC outlet - ivory

55.1063

$6.00

Plug - black rubber

55.1057

$5.00

Barrel Connectors

These UL Listed connectors are tin-plated high strength aluminum alloy. They can be used with copper or aluminum wire. Set screw holds wire in terminal. Single-and double-barrel connectors.

Splicer Blocks

Use these blocks to splice wires of up to #2/0 gauge. They are UL Recognized and CSA certified for up to 600 volts. The terminal blocks are made of zinc-plated aluminum, for use with aluminum or copper conductors. 2 pole and 3-pole blocks. One connection on each side. Wire size (AWG)

Poles

Amp rating

Item code

Price

#8 to 2/0

175

54.1030

$20

#8 to 2/0

175

54.1033

$25

Type

Wire size (AWG)

Hole size

Item code

Price

Single

14 to 2

1/4"

51.3319

$1.84

Single

14 to 2/0

1/4"

51.3327

$2.69

Double

14 to 2/0

1/4"

51.3324

$6.50

Single

6 to 4/0

3/8"

51.3334

$8.25

Double

6 to 4/0

3/8"

51.3330

$20.00

AEE Solar, Inc. â&#x20AC;˘ www.aeesolar.com â&#x20AC;˘ 1-800-777-6609

148

ELECTRICAL SUPPLIES

DC Wiring Accessories

Wall Plate Lighter Receptacle

Lighter Plug

This receptacle comes with a chrome plated cover that fits a standard single gang outlet box. This heavy duty outlet is made of brass and steel so it can handle up to 20 amps. The positive connection is a 10-32 threaded stud with nuts. The negative connection is a short piece of 18 gauge wire. If you plan to use more than 10 amps, replace negative wire with 12 AWG. The negative connection of the outlet is connected to the steel cover, so it is a good idea to use a steel junction box with the negative wire connected to the box as well as the negative lead on the outlet.

This heavy-duty plug is made from high heat thermoset plastic to prevent distortion at high temperatures. It comes with an easy to replace 3-amp glass fuse, but any AGC type fuse up to 15 amps may be used. Wire connections should be soldered. Screw together assembly requires no tools.

Description Wall plate receptacle

Item code

Price

55.1038

Extension Cord with Battery Clips

10-foot extension cord with lighter receptacle at one end and color coded battery clips at the other. 16 gauge wire.

Description Lighter plug

Price

Extension cord with clips

55.1035

$11

Item code

Price

55.1030

Double Receptacle

Plug two devices into the same outlet with this heavy duty â&#x20AC;&#x153;Yâ&#x20AC;? connector. Leads are 6 inches long 16 gauge wire.

Description Inline double receptacle

Inline Lighter Receptacle

Lighter receptacle with a 12-inch 16 AWG wire. Maximum current is 10 amps. Description Inline receptacle with 1/2" wire

Item code

Price

55.1033

Prices and availability subject to change without notice.

Item code

Price

55.1036

15-foot extension cord with lighter plug at one end and lighter receptacle at the other. 16 gauge wire.

Lighter extension cord

Item code

Price

55.1027

Lighter Plug Extension Cord

Description

Item code

RV Roof Connector

The roof outlets are typically installed on RV roofs to allow for later installation of PV modules without adding a new roof penetration. They are a great waterproof method to bring wires through an RV roof. Cords below mate to roof outlet. They are typically used to connect PV modules to the roof outlet. Cable 55.1110 and 55.1113 have unjacketed wire with one red conductor and one black conductor. Cable 55.1111 has 20 feet of jacketed type TC cable with red and black conductors. Description

Item code

Price

RV roof outlet

55.1109

Connector with 5', #12 AWG cable

55.1110

Connector with 20', #10 AWG cable

55.1111

$20

Connector with 10-inch cable

55.1113

BOOKS

149

Got Sun? Go Solar Get Free Renewable Energy to Power Your Grid-Tied Home by Rex A. Ewing and Doug Pratt

Are you connected to the grid, but want to reduce or even eliminate your electric bills with free energy from the sun and wind? From the sun-soaked Southwest to windy North Dakota to the hurricane-prone Southeast, homeowners are discovering renewable energy. Now with rebates and incentives from most states, installing a solar or wind system is an economically attractive and environmentally responsible option. Do it for your checkbook, or for independence from blackouts. Or do it just because you want to help the environment. You’ll be glad you did. Description

Item code

Price

Got Sun? Go Solar

91.1005

$18.95

Photovoltaics: Design and Installation Manual A PV design manual by Solar Energy International

Written by SEI, a world-class solar energy training and education provider since 1991, Photovoltaics: Design and Installation Manual provides the critical information to successfully design, install and maintain PV systems. The book contains an overview of photovoltaic electricity and detailed descriptions of PV system components. It includes chapters on sizing photovoltaic systems, analyzing sites and installing PV systems, as well as detailed appendices on PV system maintenance, troubleshooting, and worldwide solar insolation data. This textbook is meant as a user-friendly, how-to-guide for anyone interested in installing PV on their home or as a business. This book is a must-have textbook, that should be to be required in any renewable energy course. Solar Energy International is a non-profit organization whose mission is to help people incorporate renewable energy into their lives. Based in Carbondale, Colorado, and active around the world, SEI provides information, education and hands-on training to people who want to shape a sustainable future. “SEI offers the most comprehensive, intensive and practical PV training available in the country,” comments Richard Perez, publisher of Home Power magazine. Description

Item code

Price

Photovoltaics: Design and Installation Manual

91.1008

$60

Solar Water Heating A Comprehensive Guide to Solar Water and Space Heating Systems

After giving a history of solar water heating in the US, the book describes various systems that use the sun to heat and store water. Climate, freeze conditions, water quality and amount of sunlight available are some of the factors considered in choosing a system, and the book describes them all. Individual components are detailed in a logical, straightforward way. It’s obvious the authors have extensive practical knowledge. The writing style is informal and easy to read. Besides all the solar water heating information, this book also has a good section on radiant floor heating, detailing the use of PEX tubing to heat a concrete slab. For anyone planning a residential sized solar water heating system, this is the best book available. It’s an excellent guide, whether you decide to choose the individual components yourself, buy a package, or hire a contractor to install a turnkey system. Description

Item code

Price

Solar Water Heating

91.1012

$25

AEE Solar, Inc. • www.aeesolar.com • 1-800-777-6609

150

WATER PUMPS

Solar Water Pumping The sun is the natural source of energy for an independent water supply. Solar pumps operate anywhere that the sun shines, and the longer it shines, the more water they pump. When its cloudy, they pump less water, but often you need less water when it is cloudy. Photovoltaic modules, the power source for solar pumping, have no moving parts, require no maintenance and last for decades. A properly designed solar pumping system will be efficient, simple and reliable. Solar water pumping systems operate on direct current. The output of the solar power system varies throughout the day and with changes in weather conditions. The nature of variable electricity in the form of direct current (DC) is quite different from conventional, steady alternating (AC) current from the utility grid or a generator. To use solar energy economically, the pumping system must utilize the long solar day, drawing a minimum of power. This means pumping more slowly than conventional pumps. Pumping at rates of less than 6 gpm requires different mechanisms from the conventional (centrifugal) pumps. Small solar pumps are unique, both electrically and mechanically. The most efficient pumps are â&#x20AC;&#x153;positive displacementâ&#x20AC;? pumps. They pump a certain amount of water with each rotation. If it is cloudy or early morning, the pump will receive less energy and run more slowly. A positive displacement pump will pump approximately half as much water with half as much energy. Conventional AC pumps are usually centrifugal pumps that spin at a high speed to pump as many gallons per minute as possible. They also consume a large amount of power. If you run a centrifugal pump at half speed, it pumps one quarter the pressure. Their efficiency is very low at low speeds and when pumping against high pressure. If your water sources are remote from power lines, add up your long-term costs of fuel and repairs on generators, or the cost of utility line extensions. Now consider the savings with a solar pump that needs attention only once every 2 to 20 years depending on the model. Solar powered pumps can provide an equal volume of water per day without the high and inefficient energy demands of a large capacity AC pump. Instead of pumping a large volume of water in a short time and turning off, the solar pump works slowly and efficiently all day. Often a solar pump will work fine in a well with a recovery rate too slow for a conventional AC pump.

Submersible Pumps If you are pumping from a well, we have solar pumps that can deliver from 1 gallon per minute to over 75 gpm. The smallest pumps, the low-power diaphragm pumps from SHURflo and SunPumps, operate from two 50- to 100-watt solar modules, Prices and availability subject to change without notice.

Design Information

depending on the head (vertical distance) they are pumping. They can pump 500 to 1000 gallons per day and lift water 200 feet. These pumps require service every 2 to 4 years. If you have a higher lift, need more water or want a pump that does not require service for 10 to 20 years, the Grundfos SQFlex pump is a good choice. The SQFlex can lift water over 600 feet and can pump over 20,000 gallons per day at lower lifts. The SQFlex pump can be powered by solar modules, a wind generator, a fuel powered generator, and inverter or the utility grid or a combination of several of these. For greater water needs or deeper wells, the Grundfos SQ-series AC submersible pump can easily be powered by an inverter or generator. Larger, customdesigned solar powered pumping systems can be supplied by SunPumps. Contact us if your needs fall outside of the flow or lift specifications found in the following pages.

Surface Pumps Surface pumps are less expensive than DC submersibles, where applicable. A surface pump is not submersible. It can draw water from a dug well, spring, pond, river or tank, and push it far uphill and through a long pipeline to fill a storage tank or to pressurize it for home use or for irrigation, livestock, etc. The pump may be placed at ground level, or suspended in a well in some cases. All pumps are better at pushing than pulling. Surface pumps must be placed no higher than 10 or 20 feet above the surface of the water source at sea level (subtract one foot per 1000 feet elevation). Suction piping must be oversized a bit and not allow air entrapment (much like a drain line) and should be as short as possible. Pumps can push very long distances. The vertical lift and flow rates are the primary factors that determine power requirements. Pressurization

Many conventional AC powered water systems pump from a well or other water source, into a pressure tank that stores water and stabilizes the pressure for household use. When you turn on water in the house, an air-filled bladder in the tank forces the water into the pipes. When the pressure drops, a pressure switch turns on the pump, refilling and repressurizing the tank. This works fine because of the ability of the AC pump to deliver a volume of water larger than what is required for household use. An AC pressure pump can work in systems with an inverter large enough to run a standard AC pump. However, this will not work with pumps operating directly from PV modules because the sun may not be shining when you need pressure and thus the pump may not keep up with household use.

WATER PUMPS

Accessories

There are two ways to solve this problem. A non-pressurized water tank can be located high enough above the house for gravity to supply the water pressure. This can be on a hill or a tower. Water pressure in psi = head (in feet) times 0.433. For reasonable pressure the tank needs to be at least 40 feet above the house. If this is not possible, a battery operated pressure booster pump can fill a pressure tank as needed from a storage tank that is filled by a solar pump during the day. The Flowlight booster pump, the SHURflo 2088 pumps and the SunPumps DC centrifugal pumps can be used for this purpose. You must use a pump that can deliver the maximum gpm required by the house, or have a pressure tank that is large enough to make up the difference between what the pressure pump can deliver and what is required, for the amount of time it is required. This is called the “drawdown volume” of the tank. Ask us about obtaining air-filled pressure tanks.

Submersible Pump Cable 10/2 without ground pump cable is for the SHURflo 9300 submersible pump. 2-conductor with ground pump cable is required for Grundfos SQFlex and SQ AC pumps. Sensor Wire

This 3-conductor, 22-gauge direct-burial wire can be used between water level sensors and pump controls in pumping applications where you must sense the water level in a remote tank or in a well. Splice Kit

This kit contains crimp splices and heat string tubing for splicing AWG 10 or 12 submersible pump wire for use under water.

Calculation of Solar Power Needs

With all solar powered pumps, the necessary solar array can be determined by looking at the watts required for the head and flow in your situation. Solar array watts should be at least 20% higher than the power required by the pump in your situation. If you use a larger array or a tracking array, the pump will operate at its maximum output for more hours of the day, delivering more gallons per day. If the pump runs on 24 volts, you can use pairs of 12V solar modules wired in series or 24V modules. Two solar modules with total wattage equivalent to or exceeding the wattage required by the pump must be used. If the pump uses 48 volts, you can use groups of four 12V solar modules wired in series or a group of two 24V modules whose total wattage exceeds the pump’s power requirement.

Linear Current Boosters Linear current boosters from Solar Converters are used in solar direct pumping applications. They can achieve a 30-90 percent increase in water pumped over connecting the pump directly to the solar panels. We can special order 90V units that can operate 12-, 24-, 36and 48-volt pumps from several modules in series. This will be useful where the panels must be a long distance from the motor, allowing wiring with a smaller wire size as the current is reduced. The wire savings alone can easily pay for the controller. Call for details. Solar Converters model

Array volts nominal

Current max amps

Item code

Price

PPT 12/24-7

12 or 24

75.0124

$112

PPT 12/24-15

12 or 24

75.0126

$247

PPT 12/24-30

12 or 24

75.0128

$449

75.0136

$263

PPT 48-10

151

Description

Item code

Price / ft.

50.1637

$1.70

12/2 with ground

50.1635

$2.40

10/2 with ground

50.1638

$2.80

8/2 with ground

50.1643

$3.60

10/2 without ground

Sensor wire 22/3

50.1273

$0.30

Splice kit

75.0130

$12.00

Float Switch

The SPDT float switch can be used to control a pump in tankfilling or tank-emptying operation. Contacts located in the float will switch at 12 degrees above and below horizontal. Use a pipe clamp or cable tie to secure the cable to a pipe or weight in tank. The length of cable from clamp to float determines the difference between turn-on level and turn-off level. For larger pumps, use float switch to turn a relay on and off and let relay contacts control pump. Safe for domestic water systems. 2-year warranty. ON WHEN FULL is used to turn on a pump when a tank is full and pump it down. OFF WHEN FULL turns the pump off when a tank is filled. These are SPST switches. Description of operation

Maximum amps

Item code

Price

SPDT three-wire

75.5270

$52

On when full

75.4420

$46

Off when full

75.4422

$46

On when full

75.4407

$105

Off when full

75.4410

$105

AEE Solar, Inc. • www.aeesolar.com • 1-800-777-6609

152

WATER PUMPS

Submersible Pumps

Grundfos – SQFlex Submersible Pumps This is the ultimate submersible pump for water lifts of up to 525 feet. They can be directly powered by solar or wind power or can be run on an inverter, a generator, a battery or the utility grid, or any combination of these sources. Virtually any source of power, 30-300 VDC and 90-240 VAC, can be used to run the pump. And with Grundfos, you know it is built to last and is maintenance-free. Some SQFlex pumps will fit into a 3" well. Seven pump models can deliver from 4 gpm at 525 feet to 50 gpm at 20 feet of head with a 1 kilowatt solar array or less. Helical rotor pumps (models 3, 6 and 11) for high head applications and centrifugal pumps for low head applications assure a pump that is efficient for any use. The SQFlex has built-in protection from dry-running, overload and overheating. The SQFlex pump can run on a solar arrays starting at 129 watts. The array must have an operating voltage over 30 volts. The array can be made of any combination of 3 or more 12-volt nominal modules in series or 2 or more 24-volt nominal module. Grundfos SQFlex pumps and accessories

Item code

Price

SQFlex 3 SQF-2 pump - 3"

75.1012

$2,602

SQFlex 3 SQF-3 pump - 3"

75.1013

$2,602

SQFlex 6 SQF-2 pump - 3"

75.1015

$2,602

SQFlex 11 SQF-2 pump - 3"

75.1018

$2,602

SQFlex 16 SQF-10 pump - 4"

75.1020

$2,602

SQFlex 25 SQF-3 pump - 4"

75.1021

$2,602

SQFlex 25 SQF-6 pump - 4"

75.1024

$2,602

SQFlex 40 SQF-3 pump - 4"

75.1027

$2,602

Grundfos also has a specially designed Whisper 200, 1kW wind generator with 150VDC output for applications using wind power. Please contact us for information. Poly pipe in rolls is acceptable instead of rigid pvc or galvanized, because the slow-start feature of the motor reduces startup torque and twisting of the pipe. Optional Controls

The CU200 interface box communicates with the pump and monitors operating conditions. Built-in diagnostics indicate faults and dry-running, display operating status, power consumption and water level switch input. The water level switch interfaces with the CU200 control to turn off the pump when a tank is full. The IO100 is a simple control box with cable terminations and a manual on/off switch. It is a great interface between a solar array and the pump to allow you to turn off the high voltage array when working on the pump. The IO101 is an interface for using AC backup on a solar pump. An automatic transfer switch disconnects the solar array when AC power from a generator, utility connection or inverter is present. When AC power stops, it automatically reconnects the array to let the sun continue pumping. The IO102 interface unit is used for systems powered exclusively by a wind turbine or by a combination of wind and PV. You can use several controls if you need more features than one control can provide. The SQFlex pumps will not function with a GFCI in the supply circuit, and should not be used where a GFCI is required. Use the table on next page to choose a pump. Left column shows total head in feet and meters. The top row shows array wattage/number and suggested type of modules. Boxes show seasonal pump performance and maximum flow as shown here: Select the row with the head (total lift) that most closely matches your application. Move across the row to the column that contains the desired daily volume or peak flow rate. Note the pump model in that block and wattage of the PV array in that column.

SQFlex 40 SQF-5 pump - 4"

75.1028

$2,602

75 SQF-3

SQFlex 60 SQF-3 pump - 4"

75.1029

$2,602

22,040

= Estimated daily summer volume (GPD)

IO100 interface box

75.1039

$170

14,630

= Estimated daily winter volume (GPD)

IO101 interface box (115V)

75.1036

$440

CU200 interface for multiple sources

75.1033

$490

Level switch (use with CU200 only)

75.1042

$27

Whisper 200 wind turbine - 150V

16.1199

$2765

IO102 wind turbine breaker box

75.1040

$488

Tower kit 30 foot for Whisper 200

16.1089

$450

Tower kit 50 foot for Whisper 200

16.1095

$625

Auger/anchor (set of 4) for towers

16.1119

$112

Pressure switch (use with CU200 only)

75.1044

$67

Prices and availability subject to change without notice.

= Pump model

= Peak flow rate (gpm)

NOTE: Daily volume and flow calculations are based on 38° north latitude location, fixed array tilt of 38° and 4.5 kWH/m2 (POA) winter, and 7.5 kWH/m2 (POA) summer solar insolation. The pump model is optimized for summer operation. Up to 40% more water can be pumped in the summer if the array is on a tracking mount. The output can vary with different locations and years, and is not guaranteed.

WATER PUMPS

Submersible Pumps

153

Estimated Water Production from SQFlex Pumps

Summer and winter volumes and peak flow rates based on solar array wattage. Head

(Module watts)

175

feet

X (# of modules)

(m)

= (Array watts)

255

340

425

510

700

880

1400

1750

Model

60 SQF-3

6 (2)

7.5 kWh/m2

17,037

21,485

24,918

27,917

31,023

36,797

39,138

45,690

4.5 kWh/m2

12,520

15,986

18,732

21,256

25,518

29,229

33,549

39,613

Max flow

Model

40 SQF-5

60 SQF-3

25 (8)

50 (15)

75 (23)

100 (30)

125 (38)

150 (46)

175 (53)

200 (61)

250 (76)

300 (91)

360 (110)

420 (128)

500 (152)

600 (183)

175

7.5 kWh/m2

6,834

9,853

12,466

15,113

18,582

25,358

29,804

36,941

4.5 kWh/m2

3,944

6,219

8,305

10,319

12,489

17,744

23,459

29,319

Max flow

Model

11 SQF-2

25 SQF-6

40 SQF-5

7.5 kWh/m2

3,284

4,406

5,020

5,499

9,120

14,171

17,910

23,566

4.5 kWh/m2

2,195

3,061

3,803

4,375

6,170

9,060

13,517

18,316

Max flow

Model

11 SQF-2

25 SQF-6

40 SQF-5

7.5 kWh/m2

2,524

3,557

4,381

4,910

5,352

8,805

10,871

15,732

4.5 kWh/m2

1,588

2,343

3,035

3,684

4,314

5,703

8,387

11,880

Max flow

Model

11 SQF-2

16 SQF-10

7.5 kWh/m2

1,824

2,708

3,552

4,202

4,794

5,503

7,768

10,016

4.5 kWh/m2

1,015

1,648

2,277

2,868

3,667

4,445

6,036

7,875

Max flow

Model

6 SQF-2

11 SQF-2

16 SQF-10

7.5 kWh/m2

1,495

1,977

2,825

3,534

4,268

5,071

6,445

8,792

4.5 kWh/m2

891

1,370

1,704

2,248

3,012

3,988

4,930

6,823

Max flow

Model

6 SQF-2

11 SQF-2

16 SQF-10

7.5 kWh/m2

1,319

1,847

2,127

2,380

3,770

4,651

5,121

7,530

4.5 kWh/m2

758

1,179

1,591

1,888

2,506

3,551

4,180

5,771

Max flow

3.1

4.2

4.5

4.6

8.3

9.3

14.4

Model

6 SQF-2

11 SQF-2

7.5 kWh/m2

1,133

1,684

2,008

2,250

3,265

4,233

4,787

5,393

4.5 kWh/m2

624

1,009

1,407

1,741

2,029

3,058

3,874

4,450

Max flow

2.7

3.8

4.4

4.5

7.4

8.9

9.1

Model

6 SQF-2

11 SQF-2

7.5 kWh/m2

952

1,514

1,888

2,114

2,352

3,807

4,435

5,064

4.5 kWh/m2

493

867

1,207

1,583

1,903

2,552

3,536

4,153

Max flow

2.3

3.5

4.3

4.5

8.5

8.4

8.8

Model

3 SQF-2

6 SQF-2

11 SQF-2

7.5 kWh/m2

698

905

1,578

1,875

2,125

2,483

3,733

4,344

4.5 kWh/m2

422

644

890

1,183

1,639

2,017

2,816

3,493

Max flow

1.6

1.9

3.7

4.3

4.5

7.4

8.1

Model

3 SQF-2

3 SQF-3

6 SQF-2

11 SQF-2

7.5 kWh/m2

609

865

1,015

1,132

1,884

2,253

2,482

3,453

4.5 kWh/m2

355

555

750

890

1,282

1,785

2,050

2,700

Max flow

1.4

2.0

2.1

2.2

4.2

4.4

4.3

6.9

Model

3 SQF-3

6 SQF-2

7.5 kWh/m2

535

801

953

1,072

1,583

2,010

2,260

2,541

4.5 kWh/m2

294

484

669

827

918

1,458

1,839

2,108

Max flow

1.3

1.8

2.1

2.2

3.8

4.3

4.2

4.3

Model

3 SQF-3

7.5 kWh/m2

467

724

900

1,013

1,122

1,284

1,314

1,439

4.5 kWh/m2

247

423

599

762

910

1,062

1,109

1,239

Max flow

1.1

1.7

2.0

2.1

2.2

2.3

Model

3 SQF-3

7.5 kWh/m2

367

606

809

931

1,053

1,211

1,257

1,379

4.5 kWh/m2

180

337

489

651

828

990

1,052

1,186

Max flow

1.0

1.4

1.9

2.1

2.2

Model

3 SQF-3

7.5 kWh/m2

406

612

779

898

1,066

1,146

1,260

4.5 kWh/m2

190

321

454

664

855

952

1,063

Max flow

1.0

1.5

1.9

2.0

AEE Solar, Inc. • www.aeesolar.com • 1-800-777-6609

154

WATER PUMPS

Submersible Pumps

Grundfos SQ AC Submersible Pumps The SQ series pump features a permanent magnet motor controlled by an electronic frequency converter developed by Grundfos. It starts slowly, without surge, so it can be run on a much smaller inverter or generator than any conventional AC submersible pump. It is a high-efficiency pump and motor with built-in dry-run protection. This is the ideal pump to use if you are pumping from a well and into a pressure tank, especially for solar-powered homes. They work on modified sine wave or sine wave inverters. Highest volume pumps run on 240VAC. They can be powered by inverter systems with 240VAC output, or by using an autotransformer to step 115VAC from an inverter to 240 to run the pump. Minimum well diameter of 3" is required. Use 2-conductor with ground pump cable. Warranty is 18 months from date of installation or 24 months from date of purchase, whichever comes first. Grundfos SQ-series AC pumps Pump model

Depth to pumping water level (lift) In feet

AC volts Item code Price ($) 20

1/2

115 240

5SQ05-230

1/2

240

75.1427

$1031

5SQ07-320

3/4

240

75.1429

$1195

5SQ10-360

240

75.1431

$1364

5SQ10-410

240

75.1437

$1425

5SQ05-180

75.1425 75.1426

$971

5SQ10-450

240

75.1434

$1376

10SQ07-200

3/4

240

75.1443

$952

10SQ07-240

3/4

240

75.1445

$1025

10SQ10-290

240

75.1449

$1165

10SQ15-330

1.5

240

75.1452

$1193

15SQ05-110

1/2

115 240

75.1458 75.1457

$969

15SQ07-150

3/4

240

75.1459

$990

15SQ07-180

3/4

240

75.1460

$1045

100

120

140

180

200

220

240

7.9

7.5

7.1

6.7

6.2

5.1

4.4

3.6

2.6

7.7

7.3

6.9

6.1

5.6

5.1

7.9

7.3

6.7

7.7

14.8

19.5

300

340

400

460

4.6

3.4

2.8

0.8

6.4

5.7

5.4

4.6

3.4

1.6

7.2

6.9

6.3

6.0

5.4

4.4

3.3

1.9

7.6

7.4

6.8

6.5

6.0

5.1

4.2

3.2

1.4

7.9

7.4

7.1

6.6

5.8

5.0

4.1

2.9

10.0

9.0

7.0

12.8

14.6

14.0

13.5

12.4

11.5

11.0

10.0

8.0

6.5

2.5

14.7

14.3

13.3

12.8

12.3

11.8

10.5

9.5

7.7

3.0

14.7

14.0

13.5

13.0

12.7

11.6

11.0

9.8

7.2

11.0

6.5

19.0

13.5

11.0

18.0

17.0

15.5

12.0

10.0

7.0

19.5

18.5

17.5

15.5

14.0

12.5

15SQ10-220

240

75.1462

$1101

19.5

17.0

16.0

15.0

14.0

11.5

10.0

6.0

15SQ10-250

240

75.1461

$1118

20.0

18.0

17.5

16.5

15.5

14.0

13.0

11.0

22SQ07-160

3/4

240

75.1464

$1155

32.0 30.5 28.5 26.5

24.0

17.5

12.0

3.0

22SQ10-190

240

75.1467

$1172

33.0

27.5

23.5

21.0

18.0

30SQ05-40

1/2

115 240

75.1470 75.1471

$971

31.5

30.5 29.0

600

7.4

13.5

16.0

520

7.9 14.0

17.5

11.0

280

3.0

5.5

8.0

Solar Stream Pulsing Solar Fountain Kit The Solar Stream LJ-01 solar fountain pump provides a unique feature for any pond, garden pool, or business display. Powered by a 5-watt photovoltaic module, the fountain sends a stream of water 6 feet into the air two times a second in full sun. The pump is a stainless steel cylinder, 6 inches high and 3 inches in diameter. It fits into a 5-inch foam collar that allows the pump to float at the waterâ&#x20AC;&#x2122;s surface. An 8-foot cord allows connection to the commercial grade 5-watt photovoltaic module supplied with the kit. These pumps have only one moving part â&#x20AC;&#x201C; a free piston. Electricity from sunlight (from the PV module) charges a capacitor. When the capacitor voltage reaches a fixed level (about 16 volts), an electronic switch feeds the capacitor energy into the pump coil which drives the piston, creating a pulse of water. The more sunlight, the more pulses of water are delivered. Model number 1-year warranty. LJ-01

Prices and availability subject to change without notice.

Description

Item code

Price

Solar fountain pump kit

75.8157

$150

WATER PUMPS

Submersible Pumps

SHURflo 9300 Submersible Pump

155

Array direct performance (24V array)

Use this lightweight submersible pump for livestock, irrigation or remote home application with low water Vertical lift requirements. The 9300 is a positive displacement diaphragm type pump with very high efficiency, but 20 a much shorter life than centrifugal or helical rotor 40 pumps. Diaphragm should be replaced every two to four 60 years, depending on pumping volume. 80 The SHURflo 9300 can be operated on a 12- or 24-volt 100 battery, or, with the use of one of the SHURflo Pump Controls, directly on a PV array. The pump can lift 1.3 120 gpm to 230 feet and can pump nearly 2 gpm from very 140 shallow wells. It measures only 3.75" diameter x 12" 160 long. 180 The 902-200 controller comes in an outdoor enclosure 200 with water level sensors and sensor wire. It can be operated from a 12V or 24V array. The 902-100 control must 230 be mounted in a dry location and used with a 24V array. Performance on a 12-volt battery will be less than half the flow on the accompanying chart. 1-year warranty. Description

Voltage / wattage

Wt. lbs

Item code

Price

SHURflo 9300 submersible pump

24 VDC

75.5817

$689

SHURflo 902-100 pump controller

24 VDC, 150 W max

75.5823

$122

SHURflo 902-200 pump controller

12-24 VDC, 150 W max

75.5820

$273

Minimum solar array size

Flow rate (gpm)

Amps @ 30V

2 x 32 watts

1.95

1.5

2 x 32 watts

1.90

1.7

2 x 50 watts

1.81

2.1

2 x 50 watts

1.76

2.4

2 x 50 watts

1.71

2.6

2 x 50 watts

1.68

2.8

2 x 80 watts

1.65

3.1

2 x 80 watts

1.63

3.3

2 x 80 watts

1.55

3.6

2 x 80 watts

1.52

3.8

2 x 80 watts

1.36

4.1

LVM Submersible Pumps LVM pumps are constructed of polyacetal plastic, enabling them to pump almost any liquids. They are small enough to enter the opening in a five gallon container or a 2" well casing. The outlet is a half-inch hose barb. The intake has a removable strainer with another hose barb for inline use. These pumps can be used for most general intermittent pumping applications, like hosing down cars, vans, boats, pumping into and from containers, emptying bilges, etc. LVM 105 comes with battery clips. These pumps are designed for 12-volt operation and will be damaged by array-direct operation if voltage goes above 15 volts. Made in England.

Model number

Current (amps)

Flow rate (gpm) at 0 psi

Pressure (max Maximum head psi) at 0 flow (feet)

Dimensions (inches)

Weight (lb)

Cable length

Item code

LVM105

4.5

1.5 x 6.54

1.1

12 ft

75.8052

$89

LVM107

1.5 x 5.67

0.5

3 ft

75.8054

$68

LVM111

1.5 x 6.54

1.5

12 ft

75.8058

$110

Price

AEE Solar, Inc. â&#x20AC;˘ www.aeesolar.com â&#x20AC;˘ 1-800-777-6609

WATER PUMPS

Submersible Pumps

SunPumps â&#x20AC;&#x201C; SDS DC

$720

Model

SDS-D-128

SDS-Q-128

SDS-Q-135

SDS-Q-130

Head (ft) 0

1.75

1.66

3.90

1.80

5.10

Module watts

$720

Amps

$720

Flow (gpm)

$675

Module watts

Price

Amps

75.3022

Flow (gpm)

75.3023

Module watts

75.3021

Flow (gpm)

75.3017

Module watts

Item code

Amps

SunPumps SDS series submersible pumps are efficient, low voltage, DC powered, diaphragm type positive displacement pumps designed specifically for water delivery in remote locations. They operate at 12 to 30 volts DC which may be supplied from a variety of independent DC power sources. There are two models of SDS pump. The D-series has a dual diaphragm and fits in a 4-inch well. The Q-series is a higher flow pump that fits in 5-inch or larger wells. A PCA30-M1 controller must be used with all SDS pumps.

SDS pump flows at 30 VDC

Flow (gpm)

Submersible Pumps

Amps

156

1.94

4.40

1.58

1.70

1.80

3.70

2.09

4.90

2.68

101

4.20

2.32

1.65

2.05

3.50

2.70

101

4.60

3.53

132

4.00

3.05

114

1.60

2.55

3.30

3.33

125

4.40

4.36

164

3.80

3.75

141

1.55

3.08

116

3.09

3.90

146

4.20

5.26

197

3.60

4.50

169

104

1.52

3.12

118

3.00

4.20

158

4.10

5.68

213

3.50

4.85

182

116

1.50

3.16

119

2.90

4.50

169

4.00

6.12

230

139

1.45

3.31

124

2.75

5.03

189

162

1.40

3.50

131

185

1.35

3.70

139

208

1.30

3.92

147

231

1.25

4.11

154

They can be used to fill an open tank or in pressurized water delivery systems. Simplicity is the key feature of the SDS series pumps. They are easy to install, require very little maintenance and are repairable. Use the table to choose the pump that best meets your flow need at a given head. At 15 volts, flow is slightly less than half of the 30-volt flow.

SunPumps Controllers SunPumps PCA and PCB series pump controllers are microprocessorcontrolled DC power converters designed as the interface between a DC powered pump and the power source. The DC source may be solar modules, batteries or systems using wind generators. The primary function of the PC series controller is to boost the current of solar modules in low sunlight conditions while holding the voltage of the solar modules at the maximum power point. This allows a pump to start earlier in the morning and stay running longer in the evening. SunPumps PC series pump controllers have many unique features designed specifically Model PCA-30M1D PCA-60 PCB-90 PCB-120 PCB-180 for water pumping. Number of 36-cell modules in series 2 4 6 9 12 All PC series controlNumber of 54-cell modules in series 1 2 4 6 8 lers include a pump Number of 72-cell modules in series 1 2 3 4 6 speed control circuit, a remote switch circuit, Nominal volts 15, 24, 30 30, 45, 60 45, 60, 75, 90 90, 105, 120, 135 135, 150, 165, 180 a sensor-less low water Maximum open circuit volts 45 90 200 250 300 cut-off circuit, an elecMaximum load current (amps) 8 8 10 10 14 tronic circuit breaker Maximum load power (watts) 250 500 1000 1200 2500 and indicator lights. Brush motor control

Item code

75.3027

75.3029

75.3035

75.3041

75.3047

Price

$350

$390

$575

$585

$665

Prices and availability subject to change without notice.

WATER PUMPS

Surface Pumps

157

SunPumps centrifugal surface pumps cover a wide range of applications from high volumes and low heads to high heads and low volumes. Applications include home pressure systems, pool filtration, shallow-well jet systems, deep-well jet systems, pond water circulation as well as many other uses. SunPumps SC series centrifugal pumps are equipped with heavy duty permanent magnet, DC motors with long-life brushes. The motors are close-coupled to the pump end thus eliminating the need for base plates, belts and pulleys. These pumps are designed to be used array direct. Allow 1 to 2 weeks for delivery.

SunPumps SCP Pool Pump These centrifugal pumps are designed specifically for pool water circulation. The SCP series pumps are equipped with heavy duty permanent magnet, DC motors. The pump ends are constructed from high performance thermoplastic and are extremely resistant to chemicals as well as mineral and algae deposits. For added protection, a basket strainer is incorporated into the suction side of the pump. They can also be used to fill open tanks, aerate ponds, circulate water for aqua culture or irrigate small farms. Inlet and discharge ports are 2" NPT and they operate at 45 to 90 VDC. SCP 42-47-10 operates up to 120 VDC and can pump 93 gpm at 0 psi. Use with SunPump Control PCB-120 (75.3041). 60 VDC

75 VDC

90 VDC

Model

Current (amps)

Flow rate at 0 psi

Pressure max psi

Current (amps)

Flow at 0 psi

Pressure max psi

Current (amps)

Flow at 0 psi

Pressure max psi

Item code

SCP 48-30-07

3/4

4.1

60 gpm

5.8

76 gpm

7.9

90 gpm

75.3065

SCP 52-35-07

3/4

6.4

63 gpm

8.6

76 gpm

75.3067

$910

SCP 55-50-10

8.0

77 gpm

91 gpm

75.3069

$931

SCP 65-30-10

10.4

91 gpm

75.3071

$980

SCP 42-47-10

1.5

3.2

58 gpm

75.3073

$963

6.7

4.4

70 gpm

Price $899

SunPumps SC 24-116 Centrifugal Surface Pump SunPumps SC 24-116 centrifugal surface pump is the centrifugal section of a convertible jet pump. It will produce 24 gpm at 116 feet of head, operating at 120 VDC. This pump can also be used as either a shallow well or deep-well jet pump with the addition of a jet adapter. This SC centrifugal pump is used as a panel-direct centrifugal booster pump. See the chart for basic sizing or call for a complete system quote. Use with SunPump Control PCB-120 (75.3041). PSI

Head (feet)

Amps

GPM

Motor watts

PV watts

5.83

42.4

700

875

11.3

40.7

1360

1700

Model

Item code

Price

11.2

37.1

1310

1686

SC 24-116

75.3103

$995

Model

Item code

Price

SJT 12-40

75.3117

$980

116

9.9

23.9

1195

1494

150

8.3

9.2

998

1248

SunPumps Solar Jet Pump The SunPumps SJT series pump was designed for use in shallow water wells. It has excellent suction lift capabilities and is primarily used to fill open storage tanks. It operates directly on 200-500 watts of solar modules at 60-90 VDC. Use with SunPump Control PCB-90 (75.3035) 60 VDC

75 VDC

Module watts

Flow rate (gpm)

Pressure (psi)

Module watts

195

15.6

356

179

11.1

338

155

4.3

315

139

Flow rate (gpm)

90 VDC Pressure (psi)

Module watts

Flow rate (gpm)

Pressure (psi)

19.4

546

16.3

513

486

281

6.5

450

244

394

AEE Solar, Inc. â&#x20AC;˘ www.aeesolar.com â&#x20AC;˘ 1-800-777-6609

158

WATER PUMPS

Surface Pumps

SunPumps SPB Piston Pump SunPumps SPB series triplex piston booster pumps are high quality, positive displacement piston pumps designed for medium to high heads where flow rates are low to medium but reliability is a must. They are surface-mounted pumps designed to pump from cisterns, lakes, rivers or above-ground tanks. They have good suction lift capability, up to 15 feet at sea level. Sunpumps SPB series triplex pump systems come as a complete

SunPumps SJ Jack Pumps SunPumps SJ series jack pumps are either Jensen or JC brand pumping units retrofitted for solar power. They can efficiently pump from wells with a depth of up to 1000 feet. These pumps are custom built and tested for your specific application. Call for more information.

SCB Pressure Booster Pumps package including the pump, motor, mounting base, pulleys, geared belt and belt guard. These pumps are custom built and tested for your specific application. SunPumps have pumps in operation boosting water as high as 2300 feet vertically. Call for design help.

SunPumps SCB series pressure pumps are multi-stage centrifugals designed primarily for boosting pressure from surface water as long as the water supply is above or no more than 3' below the level of the pump. They are ideal pumps for home pressure systems, sprinkler systems or inline booster pumps. SunPumps SCB series pressure pumps are very high quality, maintenance-free, DC pumps specifically designed for standalone water delivery in remote locations to be powered from batteries. Allow 2 weeks for delivery.

Capacities in U.S. gallons per hour at discharge pressure or feet of lift (head) 20

100

110

116

139

162

185

208

231

254 277

210

Model number

Item code

Price

SCB 6-40P-12

75.3130

$988

300

510

420

360

240

SCB 6-40P-24

75.3132

$978

300

510

420

360

240

SCB 8-40P-24

75.3134

$988

400

590

510

470

400

310

SCB 10-40P-24

75.3135

$998

600

828

714

582

420

222

SCB 20-25P-24

75.3137

$978

900

1483

949

SCB 12-60P-48

75.3139

$1145

900

930

870

810

770

710

SCB 22-40P-48

75.3140

$1145

900

1860

1560 1300

960

360

SCB 24-50P-48

75.3141

$1145

1600

2226 1996 1740

Prices and availability subject to change without notice.

120

660 600 520 450 360 220

1466 1140 683

psi Head in feet

Gallons per hour

Watts required

Nominal volts

WATER PUMPS

Surface Pumps

159

Flowlight Booster Pump The Flowlight booster pumps provide “town pressure” for home water supplies where 12-, 24- or 48-volt power is available. They have a longer life and greater flow rate than Flojet and SHURflo booster pumps and they use less than half the energy consumed by an AC jet pump running on an inverter. The Flowlight booster pump will be damaged if it runs dry or is used for pumping rusty or dirty water, so order a filter and dry run switch. To make installation and service easy, flexible hose connectors with ¾“ threaded adapters are included. A minimum 40 gallon pressure tank is required for all Flowlight booster pump installations (available locally from a pump supplier). The standard Flowlight model has the highest flow. Use only where suction lift is less than 10 feet. The low flow model has a higher pressure capacity and should be used where suction lift is greater than 10 feet or where suction pipe is less than 1" inside diameter. Maximum suction lift is 20 feet at sea level for low flow model; subtract 1 foot per 1000 feet in elevation. Use the 120 VAC pump where DC wiring is not feasible, like long wire runs. It has similar high efficiency and low starting surge. It can run on less than a 500 watt inverter. Dimensions: 16.5" in length. NOTE: Pumps listed 12 or 24 volts may be used with batteries or array-direct. The 36PV/48B pumps can be run PV-direct with a 36V array or from a 48V battery bank. For 120VAC operation order the desired pump and the slowpump AC option. 1-year warranty.

Description

Voltage

Max. gpm

Standard 12V

12 VDC

4.5

Standard 24V

Standard 48V

24 VDC

48 VDC

Standard 120VAC 120 VAC

Low flow 12V

Low flow 24V

12 VDC

24 VDC

4.5

3.4

Pressure (psi)

DC amps

13.0

15.0

16.0

6.5

7.5

8.0

3.5

4.0

4.5

1.5

1.6

1.7

10.0

11.0

12.0

5.0

7.5

8.0

Accessories for slowpump and booster pump

Weight (lb.) Item code Price 15

75.4125

$567

75.4127

$567

75.4129

$835

75.4131

$662

75.4121

$546

75.4123

$546

Weight lbs

Item code

Price

EZ installation kit for booster pump - includes accessory t-fitting, adjustable pressure switch, pressure gauge, check valve, drain valve, shut-off valves and pipe nipples

75.4205

$98

Inline filter housing for slowpump and booster (has 3/4" female pipe fittings)

78.1125

$35

Filter cartridge for housing above - 5 micron

78.1130

Pressure switch - off at 40 psi and on at 20 psi

71.4135

$25

Dry run switch for slowpump 1300/1400

75.4213

$75

Dry run switch for slowpump 2500/2600 and booster

75.4215

$75

30-inch filter foot valve assembly for shallow wells

75.4207

$70

Filter cartridge 30-inch for filter assembly above (3-pack)

75.4209

$44

AEE Solar, Inc. • www.aeesolar.com • 1-800-777-6609

160

WATER PUMPS

Surface Pumps

Solar Slowpump The Solar Slowpump can push water as high as 450 vertical feet. It runs on very little power, with or without batteries, to supply between 200 and 2600 gallons of water per day. The positive displacement vane pump mechanism is housed in forged brass, and lasts for years of all-day running. 5-micron filtration is required to protect the pump. For PV-direct (no batteries in system) array, watts must exceed pump watts by 20% or more, and a linear current booster controller is required (page 151). The sizing chart shows the gallon per minute (gpm) output from the pump and power (watts) consumed by the pump for various vertical lifts. (This is the lift from the water level to the top of the tank that the water is pumped to). The performance in the chart is measured at array-direct voltage. The peak power voltage of typical solar modules is 17 volts. A battery powered system will have 15% lower flow and wattage. To estimate gallons per day delivery, multiply gpm figure by 60 and then by the peak sun hours per day in your location. Using a tracker with your solar modules will give you approximately 40%-50% more water in the summer. Slowpumps are available with 1/2 HP motors for greater lift. NOTE: Pumps listed 12 or 24 volts may be used with batteries or array-direct. The 36PV/48B pumps can be run PV-direct with a 36V array or from a 48V battery bank. Call for price and availability on 120VAC slow pumps.. 1-year warranty. 1322

1310

1308

1304

1303

2503

Description

Item code Price

Slowpump 1304-12

75.4155 $499

Slowpump 1304-24

75.4157 $499

Slowpump 1308-12

75.4159 $499

Slowpump 1308-24

75.4161 $499

Slowpump 1310-12

75.4163 $499

Slowpump 1310-24

75.4165 $499

Slowpump 1322-12

75.4167 $499

Slowpump 1322-24

75.4169 $499

Slowpump 1303-12

75.4171 $499

Slowpump 1303-24

75.4173 $499

Slowpump 2505-12

75.4175 $499

Slowpump 2505-24

75.4177 $499

Slowpump 2507-12

75.4179 $499

Slowpump 2507-24

75.4181 $499

Slowpump 1408-24B

75.4185 $730

Slowpump 1408-36PV/48B 75.4187 $730 Slowpump 1404-24B

Slowpump 1404-36PV/48B 75.4191 $730 Slowpump 1403-24B Slowpump 2605-24B

2505

Slowpump 2607-24B

75.4201 $730

Slowpump 2607-36PV/48B

75.4203 $730

2507

gpm

0.51

0.92

1.25

1.75

2.5

3.25

0.51

0.92

1.25

2.5

3.23

3.05

0.51

0.89

1.2

1.68

2.4

3.15

3.9

102

0.49

0.88

1.2

1.64

2.3

3.1

106

3.9

120

100

0.49

0.88

1.2

2.3

105

2.3

105

3.08

124

3.85

144

120

0.48

0.88

1.2

1.62

2.25

121

2.25

121

3.02

142

3.8

165

3.65

195

140

0.48

0.88

1.2

1.6

100

2.2

138

2.2

138

2.92

166

160

0.47

0.87

1.2

112

2.2

153

2.2

153

2.85

187

180

0.47

0.86

1.18

1.57

122

2.15

165

2.15

165

2.75

205

200

0.47

0.85

1.16

1.56

133

2.15

180

2.15

180

2.15

204

2.15

204

0.45

0.83

105

1.14

117

1.54

152

0.44

102

0.81

120

1.1

135

1.51

175

320

0.41

120

0.79

138

1.1

153

1.48

196

360

0.41

134

0.76

154

1.05

171

400

0.4

150

0.73

176

198

440

0.39

168

0.7

202

1.1

269

Prices and availability subject to change without notice.

1408 gpm

1.1

75.4197 $730

Slowpump 2605-36PV/48B 75.4199 $730

gpm

240

75.4193 $730

Slowpump 1403-36PV/48B 75.4195 $730

Vert. lift

280

75.4189 $730

1404 W

269

1403 gpm

2605 W

gpm

2607 W

gpm

4.30

283

3.35

280

4.25

305

3.33

296

4.20

338

2.55

266

3.30

331

4.05

396

gpm

2.50

302

3.25

373

4.00

444

1.66

255

2.50

338

3.20

410

1.62

280

2.50

374

3.16

450

1.64

312

2.50

406

1.66

342

2.50

451

WATER PUMPS

Surface Pumps

161

SHURflo 2088 Pressure Pumps These positive displacement diaphragm pumps make excellent household pressure pumps if you need less flow than the booster pumps on the page 151 deliver. The SHURflo 2088 pumps up to 3.6 gallons per minute, is designed for continuous-duty operation with addition of optional heat sink, and can be run dry without harm. It has a built-in pressure switch and half-inch male pipe-thread ports for easy connection to common plumbing fittings. Home pressurization installation requires a precharged water tank. For general water pumping, this pump can self prime to 10 feet and lift water up 100 feet. The 120-volt AC version can run on a 200-watt inverter and can be 1000 feet from the inverter using 12 gauge wire. Dimensions: 4.45" x 12.4" x 5". SHURflo part #

Description

Voltage

Standard pump - 3.5 gpm open flow, 45 psi demand switch, 2088-443-144 1/2" MSPT ports

2088-514-145

2088-514-144

2088-414-534

2088-474-144

Premium pump with fan cooled motor 3.6 gpm open flow, 45 psi demand switch, 1/2" MSPT ports, splash-proof motor

12VDC

High flow pump - 3.8 gpm open flow, 45 psi demand switch, 1/2" MSPT ports

12VDC

Premium pump with splash-proof motor 3.6 gpm open flow, 45 psi demand switch, 1/2" MSPT ports

12VDC

Standard pump - 3.0 gpm open flow, 45 psi demand switch, 1/2" MSPT ports

24VDC

Premium pump with splash-proof motor 3.6 gpm open flow, 2088-573-534 45 psi demand switch, 1/2" MSPT ports

2088-594-154

12VDC

Standard pump - 3.3 gpm open flow, 45 psi demand switch, 1/2" MSPT ports

24VDC

120VAC

Max gpm 3.5

3.5

3.8

3.6

3.3

Pressure (psi)

Flow (gpm)

Current (amps)

2.83

5.80

2.31

8.00

2.02

9.10

2.9

5.60

2.3

8.40

2.07

9.00

3.3

7.90

2.5

10.00

2.2

10.50

2.9

5.60

2.3

8.40

2.07

9.00

2.8

2.41

1.75

2.73

1.25

2.91

3.17

3.10

2.63

4.10

2.34

4.50

2.6

0.58

2.08

0.76

1.85

0.94

Item code

Price

75.5625

$98

75.5613

$155

75.5615

$160

75.5616

$186

75.5628

$102

75.5619

$186

75.5622

$144

SHURflo Pump Accessories

Use the 2-gallon pre-charged pressure tank to extend the life of your SHURflo pump. The tank helps provide a smooth flow in your pumped water system and reduces motor heating and pressure switch wear by decreasing the number of on/off cycles. Internal bladder is precharged to 20 psi. Adapters fit the straight pipe thread on the 2088 pumps and allow connection of tapered pipe thread fitting. Right angle fittings have wingnut fitting that can be tightened by hand. Straight fitting has a hex nut cast into it. SHURflo part #

Description

Item code

Price

3400-002

Vertical 2-gallon pre-charged pressure tank - stainless steel with 3/4" male NPT port

75.5730

$130

170-061-20

Twist-on water strainer - 50 mesh screen 1/2" FPST inlet

75.5784

$10

8-035

Adapter with wingnut - right angle 1/2" FSPT to 1/2" NPT for 2088 pumps

75.5735

8-155-01

Adapter with wingnut - right angle 1/2" FSPT to 5/8" barb for 2088 pumps

75.5763

8-205-00

Adapter - straight 1/2" FSPT to 1/2" NPT male for 2088 pumps

75.5760

5" heat sink for continuous-duty pump operation

75.5766

$24

34-006

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162

WATER PUMPS

Surface Pumps

High Lifter Water Powered Water Pumps The High Lifter is a powerful water pump designed to move water uphill without using gasoline or electricity. By harnessing the energy of piped water pressure from an uphill source, the High Lifter pump can drive a portion of this water through another pipe to a tank higher than the water source. Pistons provide the pumping action and water is the only lubricant used. With adequate water and pressure it can pump up to 1500 gallons of water per day as high as 300 feet, or it can pump 200 gallons per day as high as 1000 feet! It can also pump smaller amounts on as little as one quart per minute of source water, and can pump to lower elevations with as little as a 30-foot drop from the water source. It is self-starting and requires no lubrication, priming, or tuning, and is quiet compared to gas engine pumps. Due to its light weight, ease of installation, and lack of fuel requirements, it is ideally suited for hilly or remote terrain. Simply run a pipe downhill to your High Lifter from a pond, stream, or spring, lay out a pipe to your high tank, and start pumping! Designed to be installed and maintained by the user with basic hand tools, the High Lifter requires little attention other than filter cleaning for years of hardworking service. Depending on how clean the water source is, a High Lifter can operate continuously for 1-3 years between piston replacement service, or even longer if the inlet water is processed through a settling tank to remove grit. The High Lifter is an efficient, economical, and reliable way to handle many water pumping requirements. It can be effectively used for domestic water pumping, garden water supply, irrigation, range cattle, etc. All High Lifter parts are made of stainless steel, Teflon, and acrylic, so they are safe for drinking water. Pump is 26" long. 1-year warranty on materials and workmanship. As illustrated in the graph, the High Lifter responds to both inlet and output pressure. Because the High Lifter utilizes inlet water pressure to pump water, locating the pump farther down from the water source will yield greater delivery or higher pumping elevations. The higher the upper tank is located, the slower the pump will work. If the upper tank is placed too high, the pump will stall (with no damage to the pump) and no water will be pumped. To determine how much water will be pumped, find the net lift for either the 4.5:1 or 9:1 pump on the left side of the graph. Move across the graph horizontally to the right until you cross the curve for the fall (inlet pressure). From the point where lift and fall cross, move vertically down to the bottom of the graph and read the “Delivery (gal/day)” for the type of pump being used. To get this delivery amount, the input flow to the pump must be equal to or greater than the “Flow (gal/min)” at the top of the chart in line with the point where the lift and fall lines cross. If the input flow is less than this number, the output will be correspondingly lower.

The picture above shows a typical installation using the High Lifter to fill a tank. Note that “net lift is the vertical distance from the water source to the tank. Prices and availability subject to change without notice.

Model

Pump ratio

Max output/day

Max net lift

Max total lift Item code

H44

4.5:1

1500 gal

440 ft.

580 ft.

76.9002

$995

H49

9.1:1

750 gal

1000 ft.

1140 ft.

76.9005

$995

Price

WATER PUMPS

Surface Pumps

163

EL-SID Brushless Water Circulators These tiny brushless, magnetic-drive circulators can be driven by PV modules or 12-volt batteries for closed-loop circulation in solar water heating systems, individual space heat zones and individual loop radiant floor loops. Use of several small pumps in a radiant floor system allows each loop to be controlled by a different thermostat. Model SID10 is designed to be powered by a 10-watt PV module, in open loop systems and can pump 3.3 gallons per minute at no head and ½ gpm at 2.5 feet of head at 17 volts input. A 20-watt module should be used for glycol systems. It can circulate water in a well designed solar water heating system with two 4 x 10 collectors. Model SID10B is designed to be battery powered and has the same specifications at 12 volts. Dimensions: 4" x 4" x 5". Model

Flow (gpm) at no head

Volts (max)

Amps

Weight lbs

Item code

Price

EL-SID 10PV-12

3.3

0.9

75.7218

$255

EL-SID 10B-12

3.3

0.45

75.7219

$255

30,000-hour life expectancy

Hartell MD10HEH

Hartell MD3DCL Circulator

Circulator

This pump has an economical brush-type motor that may be used with a 12- or 24-volt battery system, or directly from an 20-watt 12-volt PV module. It has a 7,000-hour life expectancy. It works well as a circulating pump between a tank and solar collector in a domestic hot water system. It also functions well as a circulating pump in a radiant floor heating system that requires less than 5 gpm of circulation. Brushes last for 3-5 years and are easily replaced without removing pump from plumbing.

This pump has an electronically commutated, high efficiency brushless motor with a 30,000-hour life expectancy. It may be operated from an 20- to 22-watt solar module or directly from a 12-volt battery system. They work great for closed-loop solar water heating systems and radiant floor heating. The graph shows this pumps performance at various heads and flows, at different input voltages.

Model

Operating voltage

Pipe connections

Dimensions (inches)

Item code

Price

MD-10-HEH

6-16 VDC

1/2" MNPT

5.25 x 9

75.7237

$387

MD-3-DCL

2-24 VDC

1/2" MNPT

5.25 x 7.75

75.7241

$215

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164

APPLIANCES

Water Heaters

Tankless Water Heaters Since a tankless water heater has neither a storage tank to keep heated all day nor a pilot light, it burns gas only when you need hot water. This eliminates standby heat loss, which can be as high as 3-4% every hour for storage tank water heaters. This higher efficiency can allow you to save up to 50% off your water heating costs. Since there is no tank to fill, there is no end to your supply of hot water. Depending on the model, tankless water heaters deliver between 150 and 500 gallons of hot water every hour on demand. Tankless systems guarantee that an endless supply of water is available to residences, commercial spaces or anywhere a constant source of hot water is needed.

Infinion Tankless Water Heaters With the Infinion tankless water heater, you’ll enjoy constant comfort, conservation and peace of mind with tankless water heating, at a cost you can easily afford. The Infinion is a very simple tankless water heater that does not require electricity so it is ideal for remote cabins, park bathrooms or any locations where power is not available. There are two models which are the same except that one has a standing pilot light and one has a D-cell powered battery spark ignition. The spark ignition model comes with easily replaceable D-cell batteries that last 2 years or more. You get a range of safe, comfortable water heating with dual temperature and capacity controls. The Infinion is carefully engineered, using quality materials but without unnecessary bells and whistles. You get 90 years of tankless water heater experience in the Infinion design. Take advantage of excellent performance in a simple package. Both units have a burner-BTU adjustment knob and a 5-year parts warranty and a 10-year heat exchanger warranty. Model Ignition type: Power input

C13

C13E

Pilot

Spark

BTU max

105,000

Flue size

inches

Gas pipe size

inches

1/2

Water pipe size

inches

1/2

Min. water flow

gpm

0.66

120 VAC required

Height

inches

28.13

Width

inches

14.94

Depth

inches

10.81

Weight

lbs

Flow rates 60°F temp. rise

gpm

2.64

70°F temp. rise

gpm

1.90

90°F temp. rise

gpm

0.66

Item code

LP gas

83.0991

83.0995

Item code

Natural gas

83.0992

83.0996

$720

$895

Price Prices and availability subject to change without notice.

APPLIANCES

Water Heaters

165

Takagi Tankless Water Heaters These are state-of-the art high-output units featuring pilotless electronic ignition, computerized control, power ventilation, and freeze protection for outdoor or indoor operation down to 10oF. They are very efficient but all of them require AC power for operation. They will consume AC power from the system 24 hours per day. T-K3 is the most popular Takagi water heater. Takagi’s smallest, most versatile and most powerful residential model. Connect up to four units to meet the demands of even the largest homes! The compact T-K3 measures under 14 inches wide to save space. But the T-K3 is also powerful. With Takagi’s new easy link technology, the T-K3 will meet the hot-water needs of most high volume residential applications. The T-K3OS is a lower cost, outdoor-only version T-M1 is the largest Takagi water heater. A unique feature of the T-M1 is its flexibility in large-use applications such as big homes, hotels and motels, apartments and other commercial structures. Up to 20 units can be linked using a single main control system. When installed in this manner, it can replace the space-consuming, inefficient boilers used in most large buildings. T-K Jr. is the most compact unit in the Takagi line. Designed to produce endless hot water and radiant heating for smaller homes, The T-K Jr. uses the same innovative technology as the original Takagi units – only on an even smaller scale. Takagi water heaters have a 2-year parts only and a 7-year heat exchanger warranty. Model: Power input

T-M1

T-K3

T-K3OS

T-KJR

235

199

140

BTU x1000

Flue size

Inches

Gas pipe size

Inches

3/4

Water pipe size

Inches

3/4

Min. water flow

gpm

0.75

0.5

0.75

Max. water flow

gpm

9.6

7.0

5.8

120 VAC required

Yes

Height

inches

20.5

Width

inches

13.8

Depth

inches

8.5

Weight

lbs

Flow rate at a 77°F temperature rise

Flow rates gpm

Item code

LP gas

83.1071

83.1065

83.1068

83.1077

Item code

Natural gas

83.1072

83.1066

83.1069

83.1078

$2,590

$1895

Call

$1104

Price Model

Description

Fits

Item code

Price

TK-TV01

Wall ventilation terminator

T-KJr, T-K3, T-M1

83.1092

$108

TK-TV03

Backflow prevention kit

T-KJr, T-K3, T-M1

83.1093

$93

TK-TV04

Outside install venting cap

T-KJr

83.1094

$60

TK-TV05

Wall ventilation terminator

T-K3

83.1095

$130

TK-TV06

Outside install venting cap

T-M1

83.1096

$237

TK-TV09

Direct vent conversion

T-KJR

83.1103

$102

TK-TV10

Direct vent conversion

T-K3

83.1104

$102

TM-RE10

Temperature remote control

T-K3, T-M1

83.1099

$289

TK-RE02

Temperature remote control

T-KJr

83.1101

$170

Tankless Water Heater Vents The Takagi Tankless water heater must be vented in accordance with the section on venting of equipment in the latest edition of the National Fuel Gas Code. This is a Category III appliance, and must be vented accordingly. The following are UL Listed or CSA certified manufacturers: ProTech Systems FasNSeal; Z-Flex Inc Z-Vent II; Heat-Fab Inc Saf-T Vent and Flex-L. They require 4" vent pipe. Connect the vent pipe to the unit so that it is sealed airtight. Follow the vent pipe manufacturer’s instructions when installing the vent pipe. Do not common vent this appliance with any other vented appliance.

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166

APPLIANCES

Refrigeration

SunDanzer 12V and 24V Refrigerators and Freezers Save on system costs with SunDanzer battery-powered solar refrigerators and freezers. These highly efficient units with exceptionally low energy consumption require a smaller photovoltaic (PV) system for your refrigeration needs. SunDanzer units feature 4.33" (110 mm) of polyurethane insulation and coated steel cabinets. The brushless DC motor compressor operates on 12 or 24 VDC. A patented low-frost system reduces frost build-up for low maintenance. SunDanzer chest-style refrigerators and freezers are easy to clean using the drain hole at the bottom of the unit. With thick insulation and a refrigeration system optimized for solar, SunDanzer refrigerators and freezers provide outstanding, economical and reliable operation. SunDanzer cabinets are commercially produced by one of the world’s leading appliance manufacturers. 1-year limited warranty. Ah/day @ 12V

Outside dimensions H" x W" x D"

Weight lbs Item code

Model

12/24 VDC models

at 70 F

at 90 F

110 F

Price

DCR165

165L (5.8 cu ft.) refrigerator

6.5

34.5 x 36.8 x 26.2

120

80.2119

$949

DCR225

225L (8 cu ft.) refrigerator

7.5

34.5 x 46.9 x 26.2

140

80.2123

$1,049

DCF165

165L (5.8 cu ft.) freezer

34.5 x 36.8 x 26.2

120

80.2117

$949

DCF225

225L (8 cu ft.) freezer

34.5 x 46.9 x 26.2

140

80.2121

$1,049

Sun Frost Vaccine Refrigerator World Health Organization tested & approved. For the past 12 years Sun Frost refrigerators/freezers have been used in more than 50 countries and have an excellent track record. Sun Frost units are very ruggedly constructed and will provide many years of reliable operation, even in the harshest environments. The Sun Frost RFVB provides a means of storing vaccines and medical supplies without the use of fossil fuels. Not only is the need for a fuel supply eliminated, but the unit operates more reliably than kerosene powered refrigerators. The RFVB can freeze 2.2 kg of ice per day, but will use approximately 50% more power than the figures in the chart below. The evaporator in the RFVB is protected by a fiberglass liner and cannot be punctured while defrosting, a common problem in many manual defrost refrigerators. Also contributing to the longevity of the cooling system is the compressor’s low percentage of run time, only 19% in a 32° C (90° F) room. The RFVB is the most efficient vaccine refrigerator available. The cost of a solar power system is typically more than the cost of the refrigerator, so efficiency is of prime importance in reducing system costs. 2-year limited warranty. Call for system design help. Ah/day @ 12V Sunfrost model RFVB

12/24 VDC models 4 cu ft. vaccine refrig/freezer

Inside volume cu ft.

at 70 F

at 90 F

Refrigerator

Freezer

Dimensions H" x W" x D"

Weight lbs

Item code

Price

1.8

1.2

31.5 x 34.5 x 27.5

160

80.2503

$1,870

Servel Americana 400 LP Gas Refrigerator-Freezer This time proven, 2-door 8 cubic foot refrigerator freezer combination can maintain 6 degree F in the freezer and 39 degrees F in the refrigerator when the outside temperature is 110 degrees F. The refrigerator section is 6.4 cubic feet, and the top freezer section is 1.6 cubic feet. Overall dimensions are 63.5" high, 23" wide, 26.5 " deep. The door openings are reversible. The average gas usage is 1/4 gallon of propane in 24 hours. Piezo lighter and temperature adjustment are accessible on the front without opening door. This refrigerator is not AGA approved. Servel offers a 1-year warranty. Model

Description

Weight

Item code

400W

Servel Americana LP gas refrigerator - white

195

80.1105

$1,410

400A

Servel Americana LP gas refrigerator - almond

195

80.1107

$1,410

Prices and availability subject to change without notice.

Price

APPLIANCES

Refrigeration

167

Sun Frost Refrigerators and Freezers Sun Frost refrigerators are the most energy-efficient upright refrigerators available. They keep food fresher longer by maintaining high humidity, which prevents freezer burn and wilting caused by water loss in food. Defrosting is seldom needed: frost buildup is extremely slow because water vapor in the refrigerator section from moist room air or food is not transformed into ice. When defrosting is needed, usually once or twice a year, just transfer frozen food to the refrigerator section and turn it off for 30 minutes. Ice quickly falls off the smooth flat surfaces in large pieces. The Sun Frost refrigerator comes finished on the outside with white laminate, but it can be ordered in natural wood or any of over 100 colors or shades of Formica or Nevamar to match kitchen decor. The spacious, well-lit interior, made from sturdy fiberglass reinforced plastic, is easy to clean. There are no exposed ducts, tubing or hard to reach corners. All of the shelves are adjustable. The Sun Frost refrigerator should provide well over 15 years of trouble-free operation. The only moving part is a hermetically sealed compressor. The brushless motor used in the DC models eliminates periodic servicing. Low-voltage DC models: Energy use listed in the table below is for 12 VDC. On 24 VDC systems the same amount of energy is used (half as many amp-hours per day). When ordering, please specify whether you want the hinge on the left or right. If a color is not specified, the Sun Frost comes in white Formica. (For a different color or a natural wood veneer, add $150.) Sun Frost refrigerators are also available without a finish, with unfinished birch plywood, ready for custom covering by your cabinetmaker. Prices include crating charge. Sun Frost refrigerators are shipped by truck freight. All Sun Frost refrigerators are custom made so delivery times will vary. Call for exact lead time. 2-year warranty. Ah/day @ 12V Model

12/24 VDC models

at 70 F

RF19

19 cu ft. 1/2 refrig - 1/2 freezer

R19

19 cu ft. refrigerator only

F19

Inside volume cu ft.

Dimensions H" x W" x D"

Weight lbs

Item code

8.07

66 x 34.5 x 27.5

320

80.2330

$3,160

66 x 34.5 x 27.5

310

80.2322

$2,719

16.1

66 x 34.5 x 27.5

320

80.2314

$3,040

3.91

62 x 34.5 x 27.5

300

80.2328

$2,915

2.05

49 x 34.5 x 27.5

230

80.2326

$2,129

43.5 x 34.5 x 27.5

215

80.2320

$1,640

9.13

43.5 x 34.5 x 27.5

215

80.2312

$1,745

0.68

31.5 x 34.5 x 27.5

160

80.2332

$1,530

9.91

31.5 x 34.5 x 27.5

160

80.2324

$1,430

3.91

31.5 x 34.5 x 27.5

160

80.2316

$1,430

Refrig

Freezer

Dimensions H" x W" x D"

Weight lbs

at 90 F

Refrig

Freezer

8.07

16.1

19 cu ft. freezer only

100

130

RF16

16 cu ft. refrig / freezer

10.4

RF12

12 cu ft. refrig / freezer

8.07

R10

10 cu ft. refrig / freezer

9.13

F10

10 cu ft. freezer only

RF4

4 cu ft. refrig / freezer

3.16

4 cu ft. refrigerator only

4 cu ft. freezer only

Model

120 VAC models

kilowatt hours per day @ 120 VAC

Price

Item code

Price

RF19A

19 cu ft. 1/2 refrig, 1/2 freezer

0.77

1.0

8.07

66 x 34.5 x 27.5

310

80.2427

$3,015

R19A

19 cu ft. refrigerator only

0.35

0.58

16.1

66 x 34.5 x 27.5

310

80.2419

$2,775

F19A

19 cu ft. freezer only

1.25

1.63

16.1

66 x 34.5 x 27.5

310

80.2413

$3,068

RF16A

16 cu ft. refrig / freezer

0.49

0.79

10.4

3.91

62 x 34.5 x 27.5

300

80.2425

$2,867

RF12A

12 cu ft. refrig / freezer

0.3

0.53

8.07

2.05

49 x 34.5 x 27.5

230

80.2423

$2,129

80.2560

$150

Options Color finish instead of white - add: Wood veneer finish - add:

80.2562

$150

Storage cabinet 24" high w/2 drawers goes under RF12 - white

24 X 34 x 27.5

110

80.2550

$390

Storage cabinet 13" high w/2 drawers goes under RF16 - white

13 X 34 x 27.5

80.2544

$427

Stand 4" high goes under RF19 - white

4 X 34 x 27.5

80.2556

$99

AEE Solar, Inc. â&#x20AC;˘ www.aeesolar.com â&#x20AC;˘ 1-800-777-6609

168

VENTILATION

12V and 24V Remote-Control Ceiling Fans

RCH Fanworks 42" Vari-Fan

This is a 42" four-blade ceiling fan with tan or white painted wood blades and a bright brass housing. The 3-speed reversible motor is controlled by infrared remote control and draws 1.2 amps (on 12V models) at high speed, .75 amp at medium speed and .5 amp at low speed. This fan is designed for surface mounting on a flat ceiling. An 8" swivel pendant mount for pitched ceilings is available as an option. They are available for 12- or 24-volt DC operation. CSA/UL approved.

The Vari-Fan can be operated at 12 or 24 VDC. At 24 volts, it moves more air. The Vari-Fan comes with a matte black finish, but it can be easily painted. The main body parts (the black parts) of the Vari-Fan are made from injection molded ABS plastic insuring a lightweight, very durable fan that will stand up to a variety of environments from extreme heat and cold and high humidity to very dry. The Vari-Fan will not corrode, dent, or show minor scratches. The Vari-Fan is a dual mount ceiling fan – close mount or down rod, 4 or 5 blade fan – it’s your choice. Everything you need comes in the box with the fan; how you mount it is your decision. Blades are light oak on one side and dark oak on the other side.

Description

Item code

Price

12-volt ceiling fan 12V 42" white / brass w/ remote

85.7214

$120

12-volt ceiling fan 12V 42" tan / brass w/ remote

85.7216

$120

24-volt ceiling fan 12V 42" tan / brass w/ remote

85.7419

$120

RCH Fanworks Vari-Cyclone

24-volt ceiling fan 12V 42" white / brass w/ remote

85.7418

$120

Ceiling fan hanging kit - 8"

85.7425

$20

The Vari-Cyclone is a high efficiency version of the already very efficient Vari-Fan line of DC powered ceiling fans. The Vari-Cyclone’s 60" fan blades, designed by the Florida Solar Energy Center in cooperation with a major fan manufacturer, utilize Gossamer Wind Technology, previously found only in AC powered ceiling fans. In tests conducted by the Florida Solar Energy Center, the 3-blade Vari-Cyclone showed a 22.8% increase in cubic feet per minute (CFM) over the 5-blade, 42" Vari-Fan. 12- or 24-volt operation.

12V Freedom Fan 124-C

Fan Speed Controls

If you are using a Fanworks fan on 12 volts, you can increase air movement and power consumption with the 85.9169 control, which takes 12 volts and steps it up to 24 volts. The 24-volt input control is for use on 24-volt battery systems. Maximum 1.5 amps. Description

Item code

Price

85.7445

$140

RCH Fanworks 3-blade 60" Vari-Cyclone white painted

85.7453

$225

RCH Fanworks 3-blade 60" Vari-Cyclone unpainted

85.7456

$210

Fan speed control 12V in / 0-24V out with reverse switch

85.9169

$93

Fan speed control 24V in / 0-24V out with reverse switch

85.9170

$45

RCH Fanworks 42" Vari-Fan 12/24 volt ceiling fan

The two-speed Freedom Fan is quiet and efficient. Built in the USA by the Amish, this rugged fan uses only 1.25 amps at low speed and 3 amps at high speed. It has a 12" fan blade protected by a durable plastic housing. Place it on a table and tilt to any angle, or mount it on the wall. Comes with battery clips. Description 12-volt 12" Freedom Fan 124-C

Item code

Price

85.8232

$156

Prices and availability subject to change without notice.

VENTILATION

169

Solar Fan Info Fans are nearly ideal solar powered loads. They can run directly off DC (as with all of the following products). Solar powered fans run when they are most needed, when the sun is shining. During summer months, your attic temperatures can reach 150°F. High temperatures cause an increase in temperature in the living space and an increase in energy consumption by air conditioning equipment. Forced ventilation will circulate cooler air through the attic space and lower the temperature. Fan and solar module combinations allow daytime ventilation and air circulation anywhere the sun shines. They are great for greenhouses, kennels, barns and attics where AC power is not available. The solar module runs the fan at full power in full sun and at a slower speed in overcast weather. Operation is automatic. When the sun shines on the solar module, the fan begins to operate. The 12" and 16" solar fan kits include fan, solar module and 20 feet of two-conductor wire.

Natural Light Solar Attic Fan The solar attic fan from Natural Light is a simple and environmentally sensible solution that can save you money. Powered completely by free solar energy, this sleek and efficient vent is both compact and quiet. Fully operational right from the box, it installs easily, with no electrical wiring, no expensive electrician and no city permits. And let’s not forget powerful! Operating at a whopping 850 CFM, a single unit can fully vent up to 1200 square feet. Place it wherever you need improved circulation; attics, lofts, workshops, storage sheds, garages, even barns. These attic fans are available with a flush mount solar modules or with a tiltable mount solar module. 5-year warranty. Description Solar attic fan with adjustable module

Item code

Price

85.7077

$459

Solar Fan Kit

DC Powered Venturi Fans These fans have a 3-wing blade mounted in a square steel ring frame style venturi for easy mounting. They can be used on existing battery systems or with other module combinations with up to 30 VDC. The 12" fan fits between 16" oncenter studs and delivers approximately 500 CFM at 12 volts and 1200 CFM at 24 volts. The 16" fan fits between 24" on-center studs and delivers 750 CFM at 12 volts and 1800 CFM at 24 volts. 1-year warranty. Blade diameter

Frame dimensions

Amps (12VDC)

Amps (24VDC)

Weight lbs

Item code

12"

15" x 15"

0.7

85.9112 $155

16"

20" x 20"

0.9

2.4

85.9116 $170

These solar fans include our venturi fan below, a 20-watt solar module with a 20' cord and mounting hardware. The 12" fan will deliver up to 800 CFM, and the 16" fan will deliver up to 1300 CFM when the module is in full sun. The reversible, ball bearing PM motor allows the fan to be used for intake or exhaust by reversing the wire at the motor. 2-year warranty.

Price

Description

Item code

Price

Solar fan kit w/12" fan and 20-watt module

85.9113

$275

Solar fan kit w/16" fan and 20-watt module

85.9117

$290

AEE Solar, Inc. • www.aeesolar.com • 1-800-777-6609

170

VENTILATION

Solar Chill DC Powered Evaporative Coolers The Solar Chill solar powered evaporative cooling system is available in five sizes and 2 DC voltages (12, and 24 volts DC). The rust-proof housings are built of 304 stainless steel, and use a 6" thick fluted pad as the wet cooling media. This pad is the most efficient evaporative cooling media in the world, and it will last five years with minimal maintenance. SOLAR CHILLs use only 25 to 130 watts! Only 80 Watts for 4500 cubic feet per minute (CFM). Use the 24" or 2-20" if the cooler will be connected to duct work. Optional rheostats may be used to slow fan speed. Optional Control Packages with cleanout pumps are available. For array direct operation o f Nominal Dimensions Fan Current Recommended Air flow Weight evaporative coolers, use an Model voltage H" x L" x W" diameter amps PV watts (CFM) lbs Item code Price array with at least the recom12 18.5 x 19 x 17 14" 3 45 - 65 900 36 85.6606 $695 mended watts and choose a 1412HP 12 26 X 21.5 X 24 20" 4.4 85 - 130 2400 56 85.6609 $789 Linear Current Booster on 1812HP page 151 with the correct amp 2412HP 12 35.5 X 22 X 36 24" 6.7 110 - 180 4500 110 85.6611 $1,047 and voltage rating. 1424HP

18.5 x 19 x 17

14"

1.5

45 - 65

1100

85.6623

$759

1824HP

26 X 21.5 X 24

20"

2.9

85 - 130

2500

85.6626

$829

Cooler leg kit - galvanized roof mount

85.6662

$30

Replacement pump - 12 volt

85.6664

$24

Replacement pump - 24 volt

85.6666

$33

Evaporative cooler thermostat

85.6668

$28

5 Minute mechanical timer for cleanout pump

85.6670

$25

Control box - 6" x 9" x 2.25"

85.6672

$45

Control pkg - cleanout pump, thermostat, switches, cleanout timer in stainless steel box - 12V

85.6674

$129

Control pkg - cleanout pump, thermostat, switches, cleanout timer in stainless steel box - 24V

85.6676

$139

On/off switch for Solar Chill coolers - rated at 15 amps

85.6684

$10

Variable speed rheostat - 2.5 amp, use with 1224HP and 1624HP

85.6691

$55

Variable speed rheostat - 3.5 amp, use with 1212HP and 2024HP

85.6694

$60

Variable speed rheostat - 4.7 amp, use with 2012HP

85.6695

$69

Variable speed rheostat - 7.0 amp, use with 2412HP and 2-2024HP

85.6697

$75

Knob for rheostat

85.6699

Diffuser grill 14 inch

85.6705

$55

Diffuser grill 24 inch

85.6709

$80

Solar Chill Accessories

Thermostats These thermostats can switch up to 22 amps at 120 VAC and they work fine for up to 10 amps at 12 or 24 VDC. Use them with DC fans to turn the fans on or off as temperature changes. They mount in a standard 2" x 4" electrical box. The attic fan thermostat has single pole contacts that close (turn fan on) as temperature rises. Its adjustment range is 90ºF to 130ºF. When the thermostat reaches the turn-on temperature, it must fall by 15ºF before it will turn off. The heat/cool thermostat has double throw contacts, so it can be used to turn a fan on as the temperature rises or as it falls, depending on how it is wired. Its range is 50ºF to 90ºF and its differential is 2ºF. Description

Range

Item code

Attic fan thermostat

90°F to 130°F

85.8036

$35

Heating and cooling thermostat

50°F to 90°F

85.8032

$30

Prices and availability subject to change without notice.

Price

LIGHTING 12V & 24V Medium-Base Bulbs

12V MR-16 Flood Lamps

These low-cost bulbs are the least efficient of all lamps that we sell, but they are still more than 30% more efficient than 120-volt lamps. They have a standard medium base, so they fit into standard sockets found in most 110 VAC fixtures. AC lamp sockets rated for up to 300 watts at 110 VAC can usually handle up to 50 watts at 12 VDC. Use 600-watt rated sockets for 100-watt 12-volt bulbs. 300-watt rated sockets are good for 100 watts at 24 volts.

Tungsten-halogen bulb with a multifaceted dichroic reflector provides sharp, clean light and excellent color rendition. These bulbs have a GX5.3 2 pin base and will fit a medium base socket when used with the MR-16 adapter. These lamps have a glass cover over the halogen lamp to prevent damage from splashed water or human contact.

Volts

Watts

Length

Item code

Price

66.0025

66.0029

66.0033

100

5.5

66.0037

66.0139

66.0143

100

5.5

66.0147

12V Candelabra Base Lamps The 6-watt miniature screw or “candelabra” base bulbs look

171

Volts

Watts

Item code

Price

66.1332

66.1334

66.1336

Halogen Bi Pin Lamps

These tiny halogen lamps are very bright. They are recommended for locations where they will not get wet or be looked at directly. Volts

Watts

Item code

Price

66.1310

66.1314

66.1311

66.1315

GX5.3 to Medium Base Adapter like regular nightlight bulbs The 15-, 25- and 40-watt bulbs have a decorative candle flame shape. Volts

Watts

Length

Item code

Price

1.75"

66.0061

$1.85

3.5"

66.0065

$2.50

3.5"

66.0069

$2.50

3.5"

66.0073

$2.50

This adapter allows 12-volt MR-16 reflector lamps and halogen bi-pin lamps to be used in any standard medium-base socket powered by 12 volts. Lamps plug into holes in adapter. A tight friction fit allows adapter to be used safely with lamp pointing downward. Description Medium-base adapter

Item code

Price

66.1340

AEE Solar, Inc. • www.aeesolar.com • 1-800-777-6609

172

LIGHTING

Dr. LED Mars Dome

Dr. LED Lamps

The Mars Dome is a general purpose, surface-mount, two-level white-LED light fixture. These lights produce a warm white light and are fabricated from the highest quality components to assure long life and trouble-free function. Their patented internal circuitry provides consistent brightness and makes them immune to lifeshortening voltage fluctuations. Their incredibly low power draw makes them the perfect way to reduce energy consumption in your RV, boat or solar off-grid cabin. The three-position switch lets you choose off, 0.09A on low and 0.18A on high. Internal circuitry provides for constant current consumption, regardless of voltage fluctuations from 11 to 15 VDC. 5.5" diameter chrome flush mount fixture.

Unique, cutting-edge internal circuitry and the highest quality components make Dr. LED lamps the longest lasting, most energy efficient LED products on the market. These high quality, general purpose bulbs produce a warm, white light, and are the perfect way to reduce energy consumption in your boat, or even your home. They have a long service life, are shock proof, and UV-, lead- and mercury-free. They produce a spottype beam and are best used in directional light fixtures.

Description Mars dome 2-level 5.5" LED fixture

Item code

Price

66.4270

$80

Luxeon 12V LED Flood Lamp

Luxeon LED flood

This medium screw-base lamp has 24 LEDs per bulb (equivalent to 48 ultra-bright LEDs). Its soothing warm white (~3200K) spot seems like a 30W lamp within the main beam and is good enough to read a book.

Amps

Item code

Price

0.2

66.4107

$55

This high-efficiency, wall-mount 12-volt light has an adjustable swivel that puts the light where you want it. It has a push button on/off switch and three ultrabright white LEDs. All parts are plastic. Power consumption is only 30mA, less than 1/2 watt!

LED cabin light

MR16 LED Bulb This high quality bulb produces a cold, bluish white light. It is designed to replace MR16 halogen lamps in track lighting and similar fixtures that use a twin-pin connector bulb working at 12 volts.

12V LED Cabin Light

Description

This high quality Par-20 36 LED bulb produces a warm, slightly golden white light, and is the perfect way to reduce energy consumption in an off-grid home. It has an extra long service life, is shock proof, and UV-, lead- and mercury-free. This bulb best used in directional light fixtures such as desk lamps.

PAR16-24

Screw-in. Notice wide light spread angle. Luxeon new technology is too bright to look directly into. Has internal voltage regulator for constant full brightness with varying battery voltage. Description

The eBulb

All Dr LED products feature a one-year warranty.

Watts

Item code

Price

Description

Amps

Diameter

Length

Item code

Price

0.5

66.4503

$32

Par20 36 LED eBulb

0.3

2.0"

4.13"

66.4232

$40

Par16 24 LED lamp

0.12

2.0"

66.4238

$30

MR-16 24 LED lamp

0.12

2.0"

66.4251

$30

Prices and availability subject to change without notice.

LIGHTING

173

EverLite Solar LED Spotlite This is a high-tech solar spotlight with eight ultra-bright, 50,000 mcd white LEDs and a built-in nickel-metal hydride battery pack. The lightweight 2 pound EverLite is ideal for camping, backpacking or other outdoor activities. It operates 24 hours or more from its fully-charged battery and provides 12 hours of light output from about 3 hours of charging in full sun or 10 hours of gray overcast sky. The solar panel sits on the ground or can be mounted to almost any surface. It connects to the light with a 15-foot detachable cord that can be disconnected to make the light portable. EverLite’s waterproof design makes it suitable for outdoor use. The lamp turns off when you fold it down into the closed position. When unfolded, it automatically turns on at dusk and turns off at dawn. The compact Everlite has the same bright light with half the battery and charging capacity. It runs for 12 hours on a full charge and provides 6 hours of light output from about 3 hours of charging in full sun. Optional chargers include a 12VDC charger with a cigarette lighter plug, a 12-volt hard-wire kit for permanent connection to a 12-volt battery system, and a 120VAC charger. All of the optional chargers plug into the same jack as the solar module. Other optional accessories allow the EverLite battery pack to charge cell phones and other portable devices. The 12-volt converter has a cigarette lighter receptacle to plug in a stanEverLite Description Item code Price part # dard cell phone car charger. The 5-volt converter can EL-6D EverLite solar spotlight 66.7144 $78 recharge or operate your EL-6C EverLite compact solar spotlight 66.7146 $60 personal CD player, elecEA-3 AC charger 66.7149 $11 tronic game, iPod or PDA, EA-4 12-volt charger 66.7147 $11 and comes with 6 different DC plug styles that will fit EA-5 12-volt hard-wire charger 66.7151 $11 most handheld electronic EA-1 12-volt converter 66.7152 $19 devices. EA-2 5-volt converter 66.7153 $19 EverLite has a 2-year replacement warranty for any defects in AF-1 Nylon travel case 66.7155 $19 parts or workmanship.

12V LED Rope Light This long-life high-intensity LED rope light uses 0.96 watts per foot and has an LED every inch. It can be cut to length. A maximum of 80 feet can be used before dimming is noticeable. Dimensions are 10.5mm x 12.5mm (0.41 inch x 0.4 inch) and we can supply up to 150 feet in one length. Order the number of feet required and a power cord, connector and end cap.

Description

Item code

Price

12-volt white LED rope light - per foot

66.4062

$20

Rope light end cap

66.4067

Rope light power connector

66.4069

Rope light 6-foot power cord

66.4068

Osram Co-Pilot Halogen Lights These 12-volt, 5-watt lights have a flat black finish with a flexible arm and focused reflector. The lights use very little power but focus a large amount of quality light in a small area. They are great for reading and hand tasks. The base is designed to be permanently mounted to the work surface with two screws or plugged into a cigarette lighter plug in the case of the 7" model. Description

Item code

Price

Copilot 20" 5W 12V

66.1285

$30

Copilot 12" 5W 12V

66.1288

$30

Copilot 7" 5W 12V w/ lighter plug

66.1291

$28

5W replacement bulb

66.1328

$7 AEE Solar, Inc. • www.aeesolar.com • 1-800-777-6609

174

LIGHTING

Low-Voltage Compact Fluorescent Lamps CFL (Compact Fluorescent Lamps) lighting provides very high illumination levels with an 80% savings in power consumption over incandescent lamps. These high quality DC lamps are designed to be used in 12-volt and 24-volt battery systems. Cool-white 6400°K lamps provide a bright blue-white glow. Warm-white 2700°K lamps provide a light similar to incandescent lamps. The life span of the lamp is more than 6,000 hours. A special electronic circuit guarantees more than 50,000 switching cycles. The lamps have a standard E27/Edison socket. 2-year warranty. Nominal voltage Lamp type Watts

Color Dimensions temperature L" x dia."

Item code

Price

Spiral

7.5

2700K

4½ x 1¾

66.2131

$14

Spiral

2700K

4½ x 1¾

66.2138

$14

Spiral

6400K

5 x 2¼

66.2139

$14

Spiral

2700K

5 x 2¼

66.2150

$20

Spiral

6400K

5 x 2¼

66.2152

$20

3 U tube

2700K

8x3

66.2172

$35

3 U tube

6400K

8x3

66.2170

$35

Spiral

2700K

5 x 2¼

66.2261

$20

Spiral

6400K

5 x 2¼

66.2263

$20

Thin-Lite Low Voltage Fluorescent Lighting Thin-Lite 12- and 24-volt fluorescent fixtures are both efficient and attractive. Anodized aluminum housing and clear acrylic diffuser lenses provide high light output on three sides. They are designed for commercial and industrial vehicles, and for use in remote area housing, schools and medical facilities in conjunction with alternative sources of energy. Comes with tube and ballast. Some models come with a switch on the side. These fixtures use the same standard fluorescent tubes as AC fluorescent fixtures. Replacements can be purchased locally. 1-year warranty.

193

181 & 281

194

957

Thin-Lite model

Fluorescent tube watts

# of tubes

Lumens

Volts

Amps

Switch

Dimensions L" x W" x D"

Item code

Price

193

870

1.3

yes

18 x 2.25 x 2.44

66.2431

$35

194

1740

2.1

yes

18 x 4.5 x 1.5

66.2439

$48

181

1250

1.6

24 x 3.63 x 3.5

66.2435

$47

957

2618

2.45

18.9 x 4.5 x 1.5

66.2441

$62

281

1250

0.8

24 x 3.63 x 3.5

66.2464

$55

Prices and availability subject to change without notice.

LIGHTING 12V Fluorescent Outdoor Flood Light

American Solar Electric Solar Coach Light

These weatherproof lights are designed to meet the demand for solar powered sign lighting and area lighting. They have ½" male pipe thread mounts and can be used for up lighting or down lighting. They use an electronic ballast that will operate down to -20 º F. Replacement fluorescent tube is S/E 13-watt tube. This light uses 1 amp at 12VDC. Description 12V fluorescent flood

Watts

Item code

Price

66.2478

$75

12V Low-Pressure Sodium Outdoor Light

The Solar Coach Light is a commercial solid metal light fixture with integrated solar modules, designed to light streets and yards. It has 42 powerful extra-bright LEDs, 18 watts of charging solar modules, a automatic on/off light sensor and a 12-volt, 12 amp-hour sealed battery. This is no garden light ! The Solar Coach Light will stay on over 30 hours ( that’s 2-4 nights depending on time of year) without sunlight charge. The solar modules are guaranteed for 10 years and are made of tempered glass, Monocrystalline and Tedlar lamination (just like large commercial-grade modules). The battery should last 1 - 3 years depending on temperature and the LEDs 30,000 hours. It was originally designed for Las Vegas and the southwestern states to replace the resource-wasting gas lights that are sold by the gas company and remain on 24 hours per day. When gas was cheap, the idea of burning the lamps day and night seemed acceptable, but now with higher natural gas prices, it has become very costly. Description

These are 12 volt versions of common LPS street lights. Low pressure sodium give the most lumens per watt of power consumed, but the light is an orange-pink color. Cast aluminum housing has a vandal resistant polycarbonate diffuser. A wall or wood pole mount bracket is included. Warm-up time is 7 to 10 minutes. Also has a photocell and a 1 to 15 hour adjustable timer may be used or by-passed. Weight is 6.30 lbs (2.857 kg) Model

Watts

Lumens

175

Item code

Price

LPS-118LT

1800

66.5818

$380

LPS-135LT

4800

66.5821

$380

Solar Coach Light

Item code

Price

66.4581

$1,240

AEE Solar, Inc. • www.aeesolar.com • 1-800-777-6609

176

PORTABLE POWER

Xantrex PowerHub 1800 The Xantrex PowerHub is designed with the do-it-yourselfer in mind. The PowerHub is an inverter/battery charger combination with an attached battery box for two 100 amp-hour 12-volt batteries. One or two battery boxes can be attached to the PowerHub. The PowerHub with two fully charged 100 Ah batteries can deliver up 950 watthours of electricity to run small appliances in a weekend cabin or during a power failure. The PowerHub allows batteries to be recharged with a small wind generator and/or PV systems, with a gas generator or with utility power. It does not have a built-in charge controller for PV modules but it has two DC charging inputs, one at 32 amps maximum, labeled PV and one at 80 amps labeled wind. Both could be used for PV with the addition of a charge controller. The 80-amp input is suitable for an AirX wind turbine (page 54) which has a built-in regulator. When AC power is available from a generator or utility grid, the PowerHub will function as an automatic backup power unit. It will sit in bypass mode and will pass the power through to support the loads and/or the battery charger. When AC power is connected to the unit, input from wind or solar will not be used for powering the loads. When the AC input fails, the PowerHubâ&#x20AC;&#x2122;s automatic transfer relay de-energizes and will switch the unit to inverter mode within 40 milliseconds. Once AC input is restored, after a 20-second delay the relay energizes and qualifies the AC input and the load is automatically reconnected to the primary AC source. When no AC power is available from a generator or utility grid, the inverter draws power from the battery bank and delivers a modified-sine wave AC output voltage. This output voltage can be accessed by using the four outlets on the front of the unit or by hard wiring the unit to the AC distribution panel which provides AC power to AC outlets at the site. The inverter control panel provides a user interface for monitoring power levels, battery levels, and controlling the inverter functions and displays. Four 120VAC outlets on the front panel provide up to 1440W (continuous) output power. One 15 A supplemental protector provides over-load protection to the four AC outlets on the front panel. 1 year warranty. Xantrex model

Description

Item code

Price

PH1800-GFP

Xantrex PowerHub 1800

30.0018

$899

PH1800-UL

Xantrex PowerHub 1800 with ground fault protection

30.0020

$899

PH1800-BBX

Xantrex PowerHub battery box

30.0023

$150

Xantrex XPower 1500 Powerpack The XPower Powerpack 1500 is a portable power system that can supply up to 1500 watts of household electricity. It consists of a battery pack that stores electrical energy, an inverter that converts 12 volts from the battery pack to household power, two standard AC outlets, and a DC power outlet that is used to run 12-volt products. These components are packaged into a rugged cart with a removable waist handle that allows XPower Powerpack 1500 to be wheeled from room-to-room or outdoors over rough terrain. Recharge XPower from a standard wall outlet with the included AC charger or recharge from your car, truck or RV with the included DC charging cable. Battery capacity is 60 Ah. 1-year warranty.

Xantrex XPower Powerpack 300Plus Powered by a rechargeable battery, the XPower Powerpack 300Plus provides up to 300 watts of AC power and can jump-start a car, truck, boat or small RV. It can also operate a wide range of 12-volt automotive and marine products. Ideal for power emergencies, XPower Powerpack 300Plus comes with a built-in fluorescent emergency light and jump-start cables. The 20 amp-hour battery will power a cordless telephone for up to 40 hours, a laptop computer for six hours, and a portable stereo for 17 hours. The fluorescent light that comes with it will run for up to 25 hours on a fully charged battery. Recharge XPower from a standard wall outlet with the included AC charger. 1-year warranty. Description

Item code

Price

XPower Powerpack 1500

30.1518

$370

XPower Powerpack 300 plus

30.1513

$130

Prices and availability subject to change without notice.

PORTABLE POWER

177

Xantrex XPower Mobile-Plugs

NEW! XPower Digital Micro 400

The XPower Mobile Plug 75 is the smallest inverter on the market today. It incorporates high-frequency technology to convert power from a vehicle’s battery (12-volt DC) into standard utility power (120-volt AC, 60 Hz) through a single, three-prong outlet. By plugging the XPower Mobile Plug 75 into a vehicle’s lighter socket, users can recharge and run electronic devices such as cell phones, camcorders, and most laptop computers and PDAs - without the need for multiple adapters. It will run 75 watts for 5 minutes and 60 watts continuously. The XPower Mobile Plug 175 is a higher power version with a 175-watt output. 1-year warranty on both units.

120 VAC/60 Hz portable power for mobile offices

Xantrex Pocket Inverter 100 The XPower Pocket Inverter 100 utilizes advanced electronics to convert 12-volt DC battery power from a vehicle or airplane into 115-volt household AC electricity. So if your laptop battery runs down, you can just plug straight into the AC outlet on the inverter and keep working away, just like you’re at home. In addition to the AC power outlet, this inverter includes a USB charge port which can power or charge iPod, Blackberry, iPaq, Palm and a wide range of other ‘can’t live without’ electronic devices. The thinnest inverter on the market today, and only 0.5 pounds, makes it easy to fit inside even the most overburdened carry-on or laptop bag. With the integrated vehicle and airline connector you can keep your iPod music flowing, your cell phone charged and your laptop running nearly anywhere you’re on the go. 1-year warranty.

Designed to power electronics while on the go, these new compact digital inverters combine innovative industrial design with an advanced interactive LED display. This provides the user with instant feedback on input current and output voltage and valuable troubleshooting guidance through Fault Codes. With a power rating up to 400 watts, this new digital inverter provides a convenient and powerful way to access AC power. 1-year warranty. Description

Item code

Price

XPower Mobile Plug 75

30.0075

$30

XPower Mobile Plug 175

30.0081

$45

XPower Pocket Inverter 100

30.0069

$50

XPower Pocket Powerpack 100

30.0071

$119

XPower Digital Micro 400

30.0096

$30

XPower Pocket Powerpack 100 The XPower Pocket Powerpack combines a 100W inverter with a high capacity, high output battery pack to create a truly mobile power solution. If your laptop battery runs down, or you need five more minutes with your portable DVD player, you can just plug straight into the AC outlet on the inverter and keep working or watching, just like you’re at home. In addition to the AC power outlet, this inverter includes a USB charge port which can power or charge iPod, Blackberry, iPaq, Palm and a wide range of other electronic devices. The XPower Pocket Powerpack comes with a DC cable with vehicle and airplane connector and a 3.3 Ah NiMh battery pack. 1-year warranty.

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178

PORTABLE POWER

AccuManager 20 Fast Charger

Nickel Metal Hydride Batteries NiMH batteries have up to twice the power of nickel-cadmium rechargeable batteries, can be recharged or topped off anytime, and don’t have the memory effect. Their only drawback is all NiMH self discharge about half their energy in two months without use. They are best used in devices that use up batteries quickly, like digital cameras, portable entertainment devices and flashlights in constant use. They can be recharged about 500 times and last for years. Unlike nickel-cadmium batteries, nickel metal hydride batteries do not contain toxic substances. Description

Item code

Price

Nickel metal hydride AAA cell 750 mAh

87.2019

$1.60

Nickel metal hydride AA cell 2200 mAh

87.2021

$2.20

Nickel metal hydride C cell 4500 mAh

87.2022

$8.00

Nickel metal hydride D cell 9000 mAh

87.2024

$11.00

QuickCharger The QuickCharger sets a new standard in battery chargers for today’s ultrahigh capacity NiMH and NiCad batteries. Ordinary chargers are not able to charge NiMH and NiCads to their full capacity, and often generate heat while charging that shortens the life of the battery. The QuickCharger’s sophisticated internal computer charges your batteries quickly without overheating. NiCad batteries can be automatically discharged prior to charging to improve capacity and life. The computer also uses a trickle charge on fully charged batteries so the batteries can sit in the charger until you need them. It can recharge up to four D, C, AA, AAA batteries, analyze batteries for their charge and capacity, and it rejects damaged batteries. Negative pulse charging and Intelligent Discharge System (IDS) prevents memory effect and overcharging. Soft start function prevents overheating of battery, helping extend battery life. The QuickCharger can fully charge 2 AA nickel metal hydride batteries in about 2-1/2 hours. This charger is powered by 120 VAC through a wall transformer (included) with a 12VDC output and can easily be adapted to operate from 12VDC. Description Quick charger Ni Cad/NiMH

Item code

Price

87.2219

$50

Prices and availability subject to change without notice.

This new super-fast charger from AccuPower can be powered by AC power or 12 VDC from a car cigarette lighter outlet and will charge nickel-cadmium, nickel-metal-hydride and rechargeable-alkaline batteries at the same time. One to four AAA, AA, C, D and two 9V batteries can be charged in any combination of sizes and battery chemistry at the same time. The AccuManager20 automatically recognizes each battery type and charges them separately. Description

Item code

Price

AccuManager20 charger

87.2216

$65

Soltronix Headphone Radio The Soltronix headphone radio is a solar recharging AM/FM headphone radio with superb sound. The solar module allows it to operate on just solar power in as little as thirty percent of full sunlight. Additional power generated goes to charging the battery while the headphones are still operating! When the headphones are off, all power generated by the module goes to charging the included NiMH battery. One hour of charging in bright sunlight in a windowsill gives 1-2 hours of play time, and a fully charged battery provides over 18 hours of play time. The user benefits both from the savings and convenience of not having to change batteries. Description Soltronix headphone radio

Item code

Price

87.0136

$40

PORTABLE POWER

179

Voltaic Solar Bags Voltaic solar bags are mobile power generators, designed to charge your devices without tying you to a power outlet, which makes them ideal for traveling. Just plug a standard car charger into the bag and recharge most small electronic devices including: cell phones, cameras, two-way radios, PDAs, and MP3s. Note: Voltaic solar bags are not designed to charge laptops. If you don’t have a car charger, the bags come with a set of 11 standard adapters for common cell phones and other devices. We also offer a full range of optional adapters. Embedded in the outside of all bags are three lightweight, tough, waterproof solar panels which generate up to 4 watts of power. included with each bag is a Li Ion battery pack which stores any surplus power generated, so it is available when you need it – not just when the sun is up. The battery pack can also be charged using an AC travel charger or car charger (both included). This makes the Voltaic bags just as useful on the grid as off.

Voltaic Backpack The Voltaic Backpack is built tough for use as a weekend hike bag or as a large daypack. There are pockets and wire channels for multiple electronic devices and 1,850 cubic inches of storage space. It features high density padding in the shoulder straps and back panel for comfort, nylon mesh backing material for better air flow, an adjustable phone / MP3 pouch on the shoulder and a second lined MP3 / sunglasses pouch inside. The solar panels provide protection for fragile items inside the front pocket and wire channels throughout the bag take power to the shoulder strap and for headphones etc. It weighs 3.5 lbs (1,590 grams) including battery and solar panels and its dimensions are 20” high x 10-15” wide x 7-10” deep (51cm high x 25-38cm wide x 18-25cm deep).

Voltaic Daypack

Voltaic Converter The Voltaic Daypack has the same solar panels, battery and electronics pockets and wire channels for multiple electronic devices as the Backpack. With 1,500 cubic inches of storage space, it is slightly smaller. It is constructed of 840D nylon, weighs 3.5 lbs (1,590 grams) and measures 18” high x 10-13” wide x 6-9” deep (46cm high x 25-33cm wide x 15-23cm deep).

Voltaic Messenger The Voltaic Messenger is reinforced and padded to carry and protect a laptop. It has large zipped pockets for documents, and multiple small pockets for electronic devices. Ideal for use in town or as a travel bag. It features an adjustable padded laptop sleeve, for laptops with up to a 15” screen (14” x 10” x 2”), oversized nylon zips for extra strength and a padded adjustable shoulder strap. The solar panels provide protection for fragile items inside the front pocket. It weighs 3.25 lbs (1,500 grams) including battery and solar panels. Dimensions are 14.5”x11.5”x 4-5.5” (37x29x10-14cm).

The Voltaic Converter is designed to attach to a larger rucksack to provide power for extended outdoor use. I also stands alone for use as a small daypack and laptop bag. It features a lined MP3/ sunglasses pouch inside, loops with removable fastek buckles to attach to another bag and serve as an anchor point and MOLLE-compatible PALS for attachment to military-style rucksacks. It can be worn as a backpack or sling bag. Its shoulder straps can be stashed in back sleeve when not in use. It is big enough to carry a laptop with a 15” screen (14” x 10” x 2” or 35cm x 25cm x 5cm). Wire channels throughout the bag for headphones, bladder tubes or hands free phone kit make this bag very useful. It weighs 2.9 lbs (1,300 grams) including battery and solar panels. Its dimensions are 17” high x 10-12” wide x 3-4” deep (43cm high x 25-30cm wide x 7-10cm deep). Volume is 600 cubic inches (10 liters). Model #

Description

Item code

Price

1001

Backpack

87.2501-x

$249

1002

Daypack

87.2502-x

$239

1003

Converter

87.2503-x

$199

1004

Messenger

87.2504-x

$229

Replace the x with solar module trim color. -S for silver, -O for orange, -G for green, -C for charcoal

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180

REFERENCE

Wiring Information

Maximum Ampacities for Wire The table to the right shows allowable ampacities of conductors (wires) in conduit, raceway, cable or directly buried, based on ambient temperature of 30°C (86°F). National Electrical Code (NEC) allows rounding up cable ampacity to next size standard fuse or breaker. For ambient temperatures above 30°C (86°F), multiply the allowable ampacities shown at right by the correction factor listed under the insulation temperature rating below.

Temperature Range

75°F insulation

90°F insulation

Wire Size

Copper conductor temp. rating

Aluminum cond. temp. rating

75°C (167°F)

90°C (194°F)

75°C (167°F)

*14

90°C (194°F)

*12

*10

115

130

100

130

150

100

115

31-35°C

87-95F

0.94

0.96

1/0

150

170

120

135

36-40°C

96-104F

0.88

0.91

2/0

175

195

135

150

41-45°C

105-113F

0.82

0.87

3/0

200

225

155

175

4/0

230

260

180

205

46-50°C

114-122F

0.75

0.82

51-55°C

123-131F

0.67

0.76

56-60°C

132-140F

0.58

0.71

Recommended Inverter Cable and Overcurrent Protection Use this table to decide cable size and fuse or breaker size for common inverter models. Smaller cable sizes can be used if fuse or breaker size is reduced but this can cause problems if the inverter is run near its maximum output wattage. Larger cables may be necessary if the distance from the inverter to the battery is greater than 10 feet. We stock battery-to-inverter cables in #2, 2/0 and 4/0 AWG.

Inverter voltage

12-volt

24-volt

48-volt

Prices and availability subject to change without notice.

NEC specifies that the overcurrent protection device not exceed 30A for 10 AWG wire, 20A for 12 AWG wire and 15A for 14 AWG wire.

Continuous watts

Maximum inverter input amps

Fuse size (amps)

Circuit breaker (amps)

Wire size AWG

600

800

107

110

1000

134

200

175

2/0

1500

200

300

250

4/0

2400

320

400

250

4/0

2500

334

400

250

4/0

2800

382

400

250

4/0

3000

400

250

4/0

600

800

1000

100

1500

100

110

2/0

2400

160

200

175

2/0

2500

167

200

175

2/0

3000

200

300

250

4/0

3500

230

300

250

4/0

4000

265

300

250

4/0

3000

110

2/0

3600

110

2/0

4000

148

200

175

2/0

5500

185

400

250

4/0

REFERENCE

Wiring Information

181

Wire Loss Tables - 12V and 24V Use these tables to determine the maximum distance one-way in feet of various gauges of two-conductor copper wire from power source to load for 2% voltage drop in 12-volt and 24-volt system wiring. You can go twice the distance where a 4% loss is acceptable. Do not exceed the 2% drop for wire between PV modules and batteries. A 4% to 5% loss is acceptable between batteries and lighting circuits in most cases. Note that if you change an array from 12 volts to 24 volts and the wattage remains the same, then the current is cut in half. This allows you to go 4 times as far with the same wire gauge with the 24-volt array as you could with the 12-volt array. 12-volt system – 2% voltage drop AMPS

#14

#12

#10

1/0

2/0

4/0

115

180

290

456

720

22.5

57.5

145

228

360

580

720

1060

17.5

27.5

72.5

114

180

290

360

580

7.5

17.5

47.5

120

193

243

380

5.5

8.5

22.5

35.5

145

180

290

4.5

28.5

45.5

72.5

115

145

230

4.5

76.5

150

3.5

5.5

14.5

22.5

57.5

72.5

116

1.8

2.8

4.5

11.5

1.5

2.4

3.5

9.5

38.5

48.5

2.8

4.5

11.5

2.3

3.6

5.5

14.5

2.9

4.6

7.2

11.5

14.5

150

4.8

7.7

9.7

200

3.6

5.8

7.3

1/0

2/0

4/0

100

24-volt system – 2% voltage drop AMPS

#14

#12

#10

140

230

360

580

912

1440

115

180

290

456

720

1160

1440

2120

145

228

360

580

720

1160

150

240

386

486

760

114

180

290

360

580

145

230

290

460

153

192

300

115

145

232

3.6

5.6

116

184

4.8

154

5.6

112

4.6

7.2

5.8

9.2

14.4

150

9.6

15.4

19.4

200

7.2

11.6

14.6

100

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182

REFERENCE

Wiring Information

Wire Loss Tables - 48V and 120V Use these tables to determine the maximum distance one-way in feet of various gauge two-conductor copper wire from power source to load for 2% voltage drop in 48-volt and 120-volt system wiring. You can go twice the distance where a 4% loss is acceptable. Do not exceed the 2% drop for wire between PV modules and batteries. A 4 to 5% loss is acceptable between batteries and lighting circuits in most cases. 48-volt system â&#x20AC;&#x201C; 2% voltage drop AMPS

#14

#12

#10

1/0

2/0

4/0

180

280

460

720

1160

1824

2880

140

230

360

580

912

1440

2320

2880

4240

110

180

290

456

720

1160

1440

2320

120

190

300

480

772

972

1520

142

228

360

580

720

1160

114

182

290

460

580

920

120

192

306

384

600

144

230

290

464

7.2

11.2

116

184

232

368

9.6

154

194

308

11.2

116

144

224

9.2

14.4

116

184

11.6

18.4

28.8

150

19.2

30.8

38.8

200

14.4

23.2

29.2

100

120-volt system â&#x20AC;&#x201C; 2% voltage drop AMPS

#14

#12

#10

1/0

2/0

4/0

450

700

1150

1800

2900

4560

7200

225

350

575

900

1450

2280

3600

5800

7200

10600

100

175

275

450

725

1140

1800

2900

3600

5800

120

175

300

475

750

1200

1930

2430

3800

150

225

355

570

900

1450

1800

2900

120

180

285

455

725

1150

1450

2300

120

190

300

480

765

960

1500

145

225

360

575

725

1160

115

180

290

460

580

920

150

240

385

485

770

115

180

290

360

560

145

230

290

460

115

145

230

150

200

110

100

Prices and availability subject to change without notice.

Insolation Maps

REFERENCE

183

These maps shows the average value of total solar energy received in peak sun hours per day on an optimally tilted surface during the month with the lowest solar radiation. This is the best number to use in system design where the electrical demand is continuous or is not expected to vary seasonally and the system must be designed to operate year around. (Use this number for line 3 in the Number-of-Modules Worksheet on page 14.)

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184

REFERENCE

Prices and availability subject to change without notice.

Insolation Maps

REFERENCE

185

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186

REFERENCE

Prices and availability subject to change without notice.

Insolation Maps

REFERENCE

187

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188

GLOSSARY

Renewable Energy Glossary absorbed glass mat (AGM): A fibrous silica glass mat to suspend the electrolyte in batteries. This mat provides pockets that assist in the recombination gasses generated during charging back into water. alternating current (AC): Electric current in which the direction of flow is reversed at frequent intervals, usually 100 or 120 times per second (50 or 60 cycles per second or 50//60 Hz). amorphous silicon: A non-crystalline semiconductor material that has no long-range order, often used in thin-film photovoltaic modules. ampere (A) or amp: The unit for the electric current; the flow of electrons. One amp is 1coulomb passing in one second. One amp is produced by an electric force of 1 volt acting across a resistance of 1 ohm. Sometimes this is abbreviated as I for intensity. ampere-hour (Ah): Quantity of electrical energy equal to the flow of one ampere of current for one hour. Typically used to quantify battery bank capacity. array: Any number of photovoltaic modules connected together to provide a single electrical output at a specified voltage. Arrays are often designed to produce significant amounts of electricity. autonomous system: A standalone PV system that has no backup generating source. May or may not include storage batteries. avoided cost: The minimum amount an electric utility is required to pay an independent power producer, under the PURPA regulations of 1978, equal to the costs the utility calculates it avoids in not having to produce that power (usually substantially less than the retail price charged by the utility for power it sells to customers) balance of system (BOS): All system components and costs other than the PV modules, including inverters, mounting structures, disconnects, wire and conduit. battery: Two or more “cells” electrically connected for storing electrical energy. Common usage permits this designation to be applied also to a single cell used independently, as in a flashlight battery. battery capacity: The total number of ampere-hours that can be withdrawn from a fully charged cell or battery. battery cycle life: The number of cycles, to a specified depth of discharge, that a cell or battery can undergo before failing to meet its specified capacity or efficiency performance criteria. battery self-discharge: The rate at which a battery, without a load, will lose its charge. battery state of charge: Percentage of full charge, or100 percent minus the depth of discharge. bypass diode: A diode connected across one or more solar cells in a photovoltaic module such that the diode will conduct if the cell(s) become reverse biased. Alternatively, a diode connected anti-parallel across a part of the solar cells of a PV module. It protects these solar cells from thermal destruction in case of total or partial shading of individual solar cells while other cells are exposed to full light. cell: The basic unit of a photovoltaic module. This word is also commonly used to describe the basic unit of batteries (i.e., a 6-volt battery has three 2-volt cells). charge controller: A device that controls the charging rate and/or state of charge for batteries. charge rate: The current applied to a cell or battery to restore its available capacity. compact fluorescent lights (CFL): Lights that use a lot less energy than regular light bulbs We can use compact fluorescent lights for reading lights and ceiling lights. crystalline silicon: A type of PV cell made from a single crystal or polycrystalline slice of silicon. current: The flow of electric charge in a conductor between two points having a difference in potential (voltage). current at maximum power (Imp): The current at which maximum power is available from a module. [UL 1703] cycle life: Number of discharge-charge cycles that a battery can tolerate under specified conditions before it fails to meet specified criteria as to performance (e.g., capacity decreases to 80-percent of the nominal capacity). days of autonomy: The number of consecutive days a standalone system battery bank will meet a defined load without solar energy input. DC to DC converter: Electronic circuit to convert DC voltages (e.g., PV module voltage) into other levels (e.g., load voltage). Can be part of a maximum power point tracker (MPPT). deep cycle battery: Type of battery that can be discharged to a large fraction of capacity many times without damaging the battery. depth of discharge (DOD): The amount of ampere hours removed from a fully charged cell or battery, expressed as a percentage of rated capacity. diode: Electronic component that allows current flow in one direction only. direct current (DC): Electric current in which electrons flow in one direction only. Opposite of alternating current. discharge rate: The rate, usually expressed in amperes over time, at which electrical current is taken from the battery. disconnect: Switch gear used to connect or disconnect components of a PV system for safety or service.

Prices and availability subject to change without notice.

duty cycle: The ratio of active time to total time. Used to describe the operating regime of appliances or loads. edge-defined film-fed growth (EFG): A method for making sheets of polycrystalline silicon in which molten silicon is drawn upward by capillary action through a mold. efficiency: The ratio of output power to input power. Expressed as a percent. electric circuit: Path followed by electrons from a power source (generator or battery) through an external line (including devices that use the electricity) and returning through another line to the source. electric current: A flow of electrons; electricity. electrical grid: An integrated system of electricity distribution, usually covering a large area; most typically in the USA, owned and operated by a public utility. electrolyte: A liquid conductor of electricity in which flow of current takes place by migration of ions. The electrolyte for a lead-acid storage cell is an aqueous solution of sulfuric acid. energy: The ability to do work. Stored energy becomes working energy when we use it. energy density: The ratio of energy available from a battery to its volume (Wh/1) or mass (Wh/kg). equalization: The process of mixing the electrolyte in batteries by periodically overcharging the batteries for a short period to “refresh” cell capacity. float charge: Float charge is the voltage required to counteract the self-discharge of the battery at a certain temperature. float life: Number of years that a battery can keep its stated capacity when it is kept at float charge. gassing current: Portion of charge current that goes into electrolytical production of hydrogen and oxygen from the electrolytic liquid in the battery. This current increases with increasing voltage and temperature. gel-type battery: Lead-acid battery in which the electrolyte is composed of a silica gel matrix. gigawatt (gW): One billion watts. One million kilowatts. One thousand megawatts. grid-tie: A PV, wind or hydroelectric systems that supplies power directly to the utility grid. Also called grid-connected, grid-interactive, utility-intertie and other similarly descriptive terms. hybrid system: A PV system that includes other sources of electricity generation, such as wind or fossil fuel generators. insolation: Sunlight, direct or diffuse; from ‘incident solar radiation.’ Usually expressed in watts per square meter. Not to be confused with ‘insulation.’ interconnect: A conductor within a module or other means to provide an electrical connection between the solar cells. inverter: Device that converts DC electricity into AC electricity (single or multiphase), either for off-grid standalone systems or for grid-tie systems. junction box: An electrical box designed to be a safe enclosure in which to make proper electrical connections. On PV modules this is where PV strings are electrically connected. kilowatt (kW): 1000 watts. kilowatt-hour (kWh): One thousand watt-hours. The kWh is a unit of energy. 1 kWh=3600 kJ. life cycle cost: An estimate of the cost of owning and operating a system for the period of its useful life; usually expressed in terms of the present value of all lifetime costs. load: Anything in an electrical circuit that, when the circuit is turned on, draws power from that circuit. maximum power point tracker (MPPT): Means of a power conditioning unit that automatically operates the PV generator at its MPP under all conditions. megawatt (MW): One million watts; 1000 kilowatts. module: See ‘photovoltaic module.' multicrystalline: Material that is solidified at such as rate that many small crystals (crystallites) form. The atoms within a single crystallite are symmetrically arranged, whereas crystallites are jumbled together. These numerous grain boundaries reduce the device efficiency. A material composed of variously oriented, small individual crystals. (Sometimes referred to as polycrystalline or semicrystalline). NEC: An abbreviation for the National Electrical Code which contains safety guidelines and required practices for all types of electrical installations. Article 690 pertains to solar photovoltaic systems. nominal operating cell temperature (NOCT): The reference cell (module) operating temperature presented on manufacturer’s literature. Generally the NOCT is referenced at 25°C, 77°F. nominal voltage: A reference voltage used to describe batteries, modules, or systems (i.e., a 12-, 24-, or 48-volt battery, module or system). ohm: The unit of resistance to the flow of an electric current. one-axis tracking: A system capable of rotating about one axis, also referred to as single axis. These tracking systems usually follow the sun from east to west throughout the day.

GLOSSARY

open-circuit voltage (Voc): The maximum possible voltage across a photovoltaic cell or module; the voltage across the cell in sunlight when no current is flowing. orientation: Placement according to the compass directions, north, south, east, west. parallel connection: A way of joining two or more electricity-producing devices such as PV cells or modules, or batteries by connecting positive leads together and negative leads together. Such a configuration increases the current but the voltage is constant. peak load; peak demand: The maximum load, or usage, of electrical power occurring in a given period of time, typically a day. peak sun hours: The equivalent number of hours per day when solar irradiance averages 1000 w/m2 (full sun). photovoltaic (PV): Pertaining to the direct conversion of photons of sunlight into electricity. photovoltaic array: An interconnected system of PV modules that function as a single electricity producing unit. The modules are assembled as a discrete structure, with common support or mounting. In smaller systems, an array can consist of a single module. photovoltaic cell: The smallest semiconductor element within a PV module to perform the immediate conversion of light into electrical energy (DC voltage and current). photovoltaic module: The smallest environmentally protected, essentially planar assembly of solar cells – including ancillary parts such as interconnections, terminals and protective devices such as diodes – intended to generate DC power under unconcentrated sunlight. The structural (load carrying) member of a module can either be the top layer (superstrate) or the back layer (substrate). photovoltaic peak watt: Maximum “rated” output of a cell, module, or system. Typical rating conditions are 0.645 watts per square inch (1000 watts per square meter) of sunlight, 68 degrees F (20 degrees C) ambient air temperature and 6.2 x 10-3 mi/s (1m/s) wind speed. photovoltaic system: A complete set of components for converting sunlight into electricity by the photovoltaic process, including the array and balance of system components. polycrystalline: See ‘multicrystalline.' power factor: The ratio of the average power and the apparent volt-amperes. pulse-width-modulated wave inverter (PWM): Pulse-width-modulated wave inverters are the most expensive, but produce a high quality of output signal at minimum current harmonics. The output voltage is very close to sinusoidal. PV: Abbreviation for photovoltaic. remote site: Site which is not located near the utility grid. remote systems: Systems located away from the utility grid. resistance (R): The property of a conductor which opposes the flow of an electric current resulting in the generation of heat in the conducting material. The unit of resistance is ohms. satellite power system (SPS): Concept for providing large amounts of electricity for use on the Earth from one or more satellites in geosynchronous Earth orbit. A very large array of solar cells on each satellite would provide electricity, which would be converted to microwave energy and beamed to a receiving antenna on the ground. There, it would be reconverted into electricity and distributed the same as any other centrally generated power, through a grid. series connection: A way of joining electrical equipment by connecting positive leads to negative leads; such a configuration increases the voltage while current remains the same. series regulator: Type of battery charge regulator where the charging current is controlled by a switch connected in series with the PV module or array. shelf life of batteries: The length of time, under specified conditions, that a battery can be stored so that it keeps its guaranteed capacity. short-circuit current (Isc): The current flowing freely from a photovoltaic cell through an external circuit that has no load or resistance; the maximum current possible. shunt regulator: Type of a battery charge regulator where the charging current is controlled by a switch connected in parallel with the PV generator. Overcharging of the battery is prevented by shorting the PV generator. silicon (Si): A chemical element, atomic number 14, semi-metallic in nature, dark gray, an excellent semiconductor material. A common constituent of sand and quartz (as the oxide). Crystallizes in face centered cubic lattice – like a diamond. The most common semiconductor material used in making photovoltaic devices. sine wave inverter: An inverter that produces utility quality, sine wave power forms. single-crystal material: A material that is composed of a single crystal or a few large crystals. solar cell: See ‘photovoltaic cell.’ solar constant: The strength of sunlight; 1353 watts per square meter in space and about 1000 watts per square meter at sea level at the equator at solar noon. solar energy: Energy from the sun. For example, the heat that builds up in your car when the windows are closed is solar energy. solar-grade silicon: Intermediate-grade silicon used in the manufacture of solar cells. Less expensive than electronic-grade silicon used to make semiconductors.

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square wave inverter: The inverter consists of a DC source, four switches, and the load. The switches are power semiconductors that can carry a large current and withstand a high voltage rating. The switches are turned on and off at a correct sequence, at a certain frequency. The square wave inverter is the simplest and the least expensive to purchase, but it produces the lowest quality of power. Staebler-Wronski effect: The tendency of amorphous silicon photovoltaic devices to lose efficiency upon initial exposure to light; named for Dr. David Staebler and Dr. Christopher Wronski; work performed at RCA. standalone: An autonomous or hybrid photovoltaic system not connected to a grid. Some standalone systems require batteries or some other form of storage. “Standalone” is virtually synonymous with “off-grid” when applied to energy systems. stand-off mounting: Technique for mounting a PV array on a sloped roof, which involves mounting the modules a short distance above the pitched roof and tilting them to the optimum angle. This promotes air flow to cool the modules. standard test conditions (STC): Conditions under which a module is typically tested in a laboratory: (1) Irradiance intensity of 1000 W/square meter (0.645 watts per square inch), (2) AM1.5 solar reference spectrum, and (3) a cell (module) temperature of 25°C, plus or minus 2 °C (77 °F, plus or minus 3.6 °F). state of charge (SOC): The available capacity remaining in a cell or battery, expressed as a percentage of the rated capacity. For example, if 25 amp-hours have been removed from a fully charged 100 amp-hour cell, the state of charge is 75 percent. sulfation: A condition that afflicts unused and discharged batteries; large crystals of lead sulfate grow on the plate, instead of the usual tiny crystals, making the battery extremely difficult to recharge. superstrate: The covering on the sun side of a PV module, providing protection for the PV materials from impact and environmental degradation while allowing maximum transmission of the appropriate wavelengths of the solar spectrum. surge: The momentary start-up condition of a motor requiring a large amount of current. surge capacity: The ability of an inverter or generator to deliver high currents momentarily required when starting a motor. temperature compensation: An allowance made in charge controller set points for changing battery temperatures. thin film: A layer of semiconductor material, such as copper indium diselenide, cadmium telluride, gallium arsenide, or amorphous silicon, a few microns or less in thickness, used to make photovoltaic cells. tilt angle: Angle of inclination of a module as measured in degrees from the horizontal. For maximum performance solar collectors/modules should be set as close as possible to perpendicular to the sun. total harmonic distortion (thd): The measure of closeness in shape between a waveform and its fundamental component. tracking PV array: PV array that follows the path of the sun to maximize the solar radiation incident on the PV surface. The two most common orientations are (1) one axis where the array tracks the sun east to west and (2) two-axis tracking where the array points directly at the sun at all times. Tracking arrays use both the direct and diffuse sunlight. Two-axis tracking arrays capture the maximum possible daily energy. transformer: An electromagnetic device used to convert AC electricity, either to increase or decrease the voltage. trickle charge: A charge at a low rate, balancing through self-discharge losses, to maintain a cell or battery in a fully charged condition. two-axis tracking: A system capable of rotating independently about two axes and following the sun’s orientation and height in the sky (e.g., vertical and horizontal). utility-interactive inverter: An inverter that can function only when tied to the utility grid, and uses the prevailing line-voltage frequency on the utility line as a control parameter to ensure that the PV system’s output is fully synchronized with the utility power. VAC: Volts AC. VDC: Volts DC. Voc: Open-circuit voltage (seen entry). volt (V): A unit of measure of the force, or ‘push’, given the electrons in an electric circuit. One volt produces one amp of current when acting against a resistance of one ohm. voltage at maximum power (VMP): The voltage at which maximum power is available from a module. wafer: A thin sheet of semiconductor material made by mechanically sawing it from a single-crystal or multicrystal ingot or casting. watt (W): The unit of electric power, or amount of work. One ampere of current flowing at a potential of one volt produces one watt of power. watt-hour (Wh): A quantity of electrical energy when one watt is used for one hour. waveform: The shape of the curve graphically representing the change in the AC signal voltage and current amplitude, with respect to time.

This glossary was compiled with assistance and permission from Solar Energy International (SEI) and their book “Photovoltaics: Design and Installation Manual.” See page 149 to purchase this book. See page 25 for information on SEI classes. AEE Solar, Inc. • www.aeesolar.com • 1-800-777-6609

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INDEX

Absolyte..........................................121 AccuManager.................................178 AEE Solar.......................4, 20, 21, 106 AIR-X wind generators.....................54 American Solar Electric.................. 175 amp meters.............................106, 107 amp-hour meters....................108, 109 Apollo Solar................................62, 77 array combiners......................136, 137 Array Technologies.....................50, 51 array wiring.............................135, 136 ASC...................................................70 Atkinson..............................71, 72, 106 autotransformers............................104 backpacks.......................................179 batteries................................... 112-129 batteries, flooded.................... 118, 120 batteries, sealed..................... 116, 121 battery cables.................................129 battery chargers â&#x20AC;&#x201C; AAA, AA, D. ......178 battery chargers.....................126, 127 battery clip extension cord.............148 battery enclosures...................122-125 Battery Power Solutions.................128 battery selector switch....................144 battery sizing.................................. 115 battery vent fans.............................128 Blue Sky Energy...............................64 Bogart Engineering.........................109 books..............................................149 C-12, C-40, C-60..............................69 cable clips.......................................135 ceiling fans......................................168 CFL lighting..................................... 174 charge controllers....................... 63-71 circuit breakers...............136, 139, 143 combiner boxes......................136, 137 connectors...................................... 147 Co-Pilot light...................................173 crimpers..........................................130 DC disconnects..............................138 DC timer..........................................146 DC-DC converter............................104 Delta...............................................132 desulfators......................................128 digital meters..................................106 Direct Power............... 44-48, 123, 124 disconnects.....................................140 diversion loads..................................73 Dr. LED...........................................172 EL-SID............................................163 E-Panel.............................................99 ES&D................................................60

evaporative coolers, DC.................170 Evergreen Solar................................16 EverLite...........................................173 Exeltech..........................................102 fans..........................................168-170 fans, DC..........................................169 Fat Spaniel............................... 110-111 flashing.............................................34 Flexcharge......................................146 FLEXware................................... 92-95 FLEXware power systems................94 float switch...................................... 151 Flowlight Booster Pump.................159 fountain pump.................................154 freezers...................................166, 167 Fronius........................................80, 81 fuse holders.................... 136, 141, 144 fuses....................................... 141, 144 generator start controller..................72 Global Solar..........................19, 22, 23 glossary...................................188-189 GNB................................................121 grid-tie solar systems.........................7 grid-tie system design....................8, 9 grid-tie systems w/ backup......... 10, 11 grounding................................132, 133 Grundfos.................................152, 154 GSCM...............................................72 Harris................................................60 Hartell.............................................163 heat-shrink tubing...........................130 High Lifter.......................................162 Hi-Power...........................................59 Hoyt................................................107 HuP Solar-One...............................120 hydroelectric generators............ 59-60 hydrometers....................................128 hydropower information.............. 57, 58 IBE..........................................120, 126 Infinion............................................164 insolation maps........................183-187 inverter bypass switch ...................145 inverter information..................... 76-77 inverters...................................... 74-90 inverters, commercial................. 84-86 inverters, dual function.........87. 88, 90 inverters, grid-tie......................... 78-86 inverters, off-grid.....91, 92, 94. 96, 97, 102, 103 IOTA........................................ 127, 145 Ivan Labs........................................163 Kestral...............................................53 Kill-a-Watt.......................................107

Prices and availability subject to change without notice.

kWH meters....................................107 Kyocera.............................................19 lamps, DC....................................... 171 lamps, fluorescent.......................... 174 lamps, halogen............................... 171 lamps, incandescent....................... 171 lighter plugs....................................148 lighting controllers......................69, 71 lighting..................................... 171-175 lighting, outdoor.............................. 175 linear current boosters.................... 151 load centers............................142, 143 low temp overvoltage bypass...........77 lugs.................................................130 Magnum................................72, 96, 97 Mastech..........................................106 MidNite Solar ...........99, 123, 136, 138 Mitsubishi..........................................18 MK Battery...................................... 116 modified sine inverters............. 97, 103 monitoring services................. 110-111 Morningstar.........................66, 74, 102 motion sensor.................................146 mounting structures.................... 28-51 mounting structures, ground............48 mounting structures, pole........... 42-48 mounting structures, roof/grnd .. 28-41 mounting structures, two-tier............48 MPPT.......................................... 63-66 Multi-Contact..........................134, 135 multimeter.......................................106 Natural Light...................................169 off-grid system design................. 12-14 Osram.............................................173 OutBack..................63, 87, 91-95, 104, 122, 137 OutBack accessories.......................92 outdoor lighting............................... 175 outlets.............................................147 Pentametric meter..........................109 Phocos..............................................71 portable power........................ 176, 177 PowerFab.................... 44-48, 123, 124 PowerFilm...................................26, 27 PowerHub.......................................176 Powerpack......................................176 ProSolar...................................... 40-41 pump control...........................155, 156 pump wire....................................... 151 pump, fountain................................154 pump, jet.........................................157 pump, pool......................................157 pumps..................................... 150-163

INDEX pumps, centrifugal, DC . ................157 pumps, circulator............................163 pumps, pressure booster...... 158, 159, 161 pumps, submersible AC.................154 pumps, submersible DC.................155 pumps, submersible...............152, 154 PV modules................................ 16-27 PV modules, portable................. 22-27 PWM...........................................66-69 QuickCharger.................................178 Quick-Cote......................................127 Quick Mount PV................................38 RAB................................................146 radio................................................178 RCH Fanworks...............................168 refrigerators............................166, 167 relays and controls........................... 74 Rolls Battery................................... 118 rope light.........................................173 RV charge controllers.......................70 RV roof connector...........................148 S5!.....................................................35 Samlex.............................102-104, 127 SatCon..............................................86 SB connectors................................130 Servel..............................................166 SHURflo..................................155, 161 sine-wave inverters...... 88, 90, 91, 94, 95, 100-102 Skystream.........................................56 Slowpump.......................................160 SMA....................................78, 79, 137 Solar Boost.......................................64 Solar Chill.......................................170 Solar Converters............ 74, 128, 1551 solar fans........................................169 solar insolation, US cities.................15 solar lighting....................................173 Solar Stream...................................154 SolarMount................................. 28-37 SolarWorld........................................17 Solectria............................................85 Soltronix..........................................178 Southwest Solar.............................170 Southwest Windpower................ 53-56 Specialty Concepts..........................70 SQFlex............................................152 Square D..................................140-143 standoffs...........................................34 strain reliefs....................................135 submersible pumps................152, 154 submersible pumps, AC.................154

submersible pumps, DC.................155 SunDanzer......................................166 SunFrame.........................................39 SunFrost.........................................166 SunGuard.........................................68 SunLight............................................68 SUNLINQ..........................................23 Sunny Beam.....................................79 Sunny Boy...................................78, 79 Sunny Tower.....................................79 SunPumps.............................. 157, 158 SunSaver..........................................68 SunTracer..........................................51 surge protection..............................132 Surrette Battery.............................. 118 system design, grid-tie...................8, 9 system design, off-grid................ 12-14 Takagi.............................................165 tankless water heaters...........164, 165 terminal blocks................................ 147 thermostats.....................................170 Thin-Lite.......................................... 174 timer................................................146 trackers....................................... 49-51 transfer switches.............................145 Trimetric meter................................109 Trojan.............................................. 117 Two Seas..........................................48 U-LA.................................................39 UniRac................................ 28-43, 132 Uni-Solar...........................................21 volt meters .....................................106 voltage switches............................... 74 Voltaic.............................................179 water heating elements....................73 Water Miser battery cap.................125 water pumps........................... 150-163 Wattsun.......................................50, 51 WebBox............................................79 WEEB grounding products.............133 Whisper.............................................55 Wiley Electronics............................133 wind generators.......................... 54-56 wind generators, grid-tie...................56 wind meter........................................53 wind power information....................53 wire................................................. 131 wire loss tables........................180-181 wiring information...........................182 Xantrex DR ....................................103 Xantrex SW Plus.....................100, 101

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Xantrex SW.......................................90 Xantrex XW.......................................88 Xantrex.......... 63, 69, 84, 90, 100, 101, 108, 126, 132, 138, 176, 177 XPower................................... 176, 177 Zephyr.............................................128 Zomeworks.......................................49

AEE Solar, Inc. â&#x20AC;˘ www.aeesolar.com â&#x20AC;˘ 1-800-777-6609