CL
Compact Line Municipal vehicles from 8–12 t
Clearly more superstructure.
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Rosenbauer – CL Compact Line
CL lightweight superstructures. Innovative and efficient. The pressure on the fires services is growing steadily, for although a decreasing number of fire fighters is available and budgets are shrinking, assignments and operations are becoming even more complex. Accordingly, with its Compact Line (CL) Rosenbauer has developed a modern, compact and highly efficient municipal fire fighting vehicle, which due to its light, space-saving sandwich design allows the creation of spacious superstructures comprised of thin, self-supporting shells without interior profiles or transverse walls. Moreover, an additional support frame is not required and this provides a great deal of space for the crew and equipment, even in the case of a large payload and without sacrificing either safety or performance. The CL lightweight superstructure is very low profile and compact. This is an advantage in underpasses, low fire-stations, entry gates and narrow streets. Nonetheless, the vehicle is stable and maneuvrable and Rosenbauer has set a new benchmarks with regard to form, functionality and design.
Your partner for municipal fire fighting vehicles. The Rosenbauer Group is the international leader in the field of fire fighting and disaster management technology and services. For over 140 years, the name Rosenbauer has stood for significant innovations and outstanding technology for fire fighting vehicles and extinguishing technology. Moreover, for complex tasks and demands, Rosenbauer offers fully integrated and customized solutions and individual support. A large portion of the Rosenbauer workforce are volunteer fire fighters. They bring their operational expertise and know-how to create outstanding products for our customers. As a result, Rosenbauer is able to manufacture fully customized municipal fire fighting vehicles that meet and exceed every individual need. 4
CL Compact Line – Rosenbauer
▪▪ Spacious superstructures for maximum payload volumes ▪▪ Extremly low superstructure weight ▪▪ Low superstructure, entry and equipment removal heights ▪▪ A vast range of perfectly harmonized extinguishing technology
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CL Compact Line – Rosenbauer
Mercedes Benz Vario. With superstructure. And in an all-wheel drive version. The CL’s payload capacity is further increased due to extremely light chassis. These are available for standard and special vehicles, e.g. for breathing apparatus or diving equipment trucks. The interior can be individually designed as there are no pre-installed, fixed dividing walls, which means that storage space runs right through the vehicle. This version is available with all-wheel drive, but in typical CL series manner, nonetheless retains a low equipment removal height.
Technical information ▪▪ MB Vario 816 / 818, D / DA ▪▪ 4x2 or 4x4 ▪▪ Crew 1 + 5 or 1 + 8 ▪▪ Wheelbase 3.7 m ▪▪ 7.49 t – 8.2 t
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Rosenbauer – CL Compact Line
Mercedes Benz Atego. MAN TGL. Extremely maneuvrable. And with superstructure flexibility. As a result of the slimline CL superstructure, which has only a short rear overhang, both vehicles are highly maneuvrable. Moreover, the interior design of the superstructures for these two chassis can also be matched to individual wishes and requirements by means of up to four deep storage compartments, which are not restricted by interior walls. The integrated crew cabin offers space for up to four SCBA seats.
Technical information ▪▪ MB Atego 818F, 924, 1226F; 4x2; crew 1 + 8; wheelbase 3.6 m ▪▪ MAN TGL 8,180 / 8,220 / 8,250 / 10,180 / 10,220 / 10,250 / 12,180 / 12,220 / 12,250; crew 1 + 8; wheelbase approx. 3.65 m
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CL Compact Line – Rosenbauer
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Rosenbauer – CL Compact Line
With the CL, simply more space. Minimum superstructure weight for bigger crews and more equipment. The innovative, lightweight CL series superstructures offer a huge amount of space for equipment and the crew. This allows maximum payloads in combination with the highest levels of safety and comfort.
Spacious, deep equipment storage compartments. And electric shutters as a standard feature. As a result of the CL series’ ingenious, modular design system, far greater equipment payloads can be carried in an orderly and safe manner in up to four deep storage compartments. These have no restrictive interior walls or cross members and therefore offer a very high level of interior design flexibility.
The electric shutters *) installed on both sides and at the rear of the vehicle are a standard feature and allow the press-button closing of the equipment compartments, either externally or from the driver’s cab. Once the vehicle arrives at the scene of an emergency, the driver can therefore immediately provide access to the large superstructure openings, which saves valuable time and means that the crew members quickly have the entire equipment payload at their fingertips. Once the vehicle has been parked, the entire superstructure is closed automatically and thus valuable equipment is safeguarded against theft. *)
Manually operated shutters available on request.
Furthermore, the low height of CL superstructures provide an additional advantage, as equipment can be removed in comfort without the need to stand on a footplate.
Modern lighting. Safe use of the roof. Integrated ambient and rear lighting with modern halogen and LED lights, as well as LED-illuminated press buttons make operations easier in both twilight and darkness. Moreover, the flat, uninterrupted roof surface can be used to the full and a rear-mounted ladder with roof-mounted handrails ensures safe access.
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Electric shutters
CL Compact Line – Rosenbauer
COMFORT, the flexible storage system. The COMFORT storage system, a special Rosenbauer development, is characterized by its safe, simple and ergonomic operation, as well as a comprehensive component program. The functions of the equipment storage, the handling systems and the equipment supports are perfectly coordinated for installation in the deep equipment compartments. Equipment weighing up to 220 kg can be placed on the pullout platform with rotating device. Accordingly, whether a portable pump, generator or another item of equipment is required, during operations this simply involves pulling out, rotation and removal. The platform can also be easily lowered using the fix-mounted, pneumatic, hand lever operated valve. The COMFORT lowering system facilitates the handling of still heavier loads of up to 450 kg. Moreover, compact solutions are available such as modules for equipment, suction hoses or UHPS with water tank, and naturally individual versions are no problem.
Platform with rotating device for portable pump
Pull-out wall unit
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Rosenbauer – CL Compact Line
▪▪ Exceptional space for crews of 1 + 5 or 1 + 8 ▪▪ All seats with safety belt ▪▪ Up to four integrated SCBA seats ▪▪ High and wide sliding doors for easy entry and exit ▪▪ Large, deep equipment storage area
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Push-action storage system
CL Compact Line – Rosenbauer
An integrated crew cabin for space and comfort during operations. An integrated crew cabin, either in a 1 + 5 or 1 + 8 version, offers a wealth of space. All the forward-facing seats are fitted with head rests, tested 3-point safety belts on the outside and tested 2-point safety belts on the inside. In addition, up to four SCBA seats, consisting of two facing forwards and two backward facing seats, can be installed, which corresponds with the standard for German fire service vehicles. Fitting in line with the Austrian standard, with comfort seats equipped with three integrated SCBA holders facing forwards, is also possible. Therefore, SCBAs can be simply and comfortably donned during the response to the emergency scene. The even, uninterrupted cabin floor and a smooth ceiling are provided for increased safety in low light operations. The interior of the crew cabin is lined with high-quality synthetic trim and a resilient aluminum floor for easy cleaning is provided. Illuminated handrails are mounted on the ceiling and three handrails by the doors provide additional safety. Furthermore, equipment can be stashed away in cleverly integrated storage spaces such as seat compartments using Sortimo space-optimized, push-action systems, or behind the fold-down steps.
Storage space in a bench chest
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Rosenbauer – CL Compact Line
CL lightweight superstructures. Professional design. Modern technology. The CL modular design system offers a vast range of possibilities. As a result of Rosenbauer’s carefully considered modular design system, extensive choices are available with regard to the design of the superstructure and payload solutions. The advantages: ▪▪ The superstructure matches various chassis ▪▪ Optimum superstructure widths of only 2.1–2.3 m ▪▪ Short rear overhang of only 1.6 m ▪▪ Wheel base of approx. 3.6 m ▪▪ Low center of gravity for maneuverability, stability and first class handling ▪▪ Excellent weight distribution on the axles ▪▪ Optimum payload concept ▪▪ Extra-wide 1.4 m opening at the rear ▪▪ Tanks with 500–1,600 l
The diversity of CL lightweight superstructures is secured by means of professional 3D-CAD design procedures and the use of the latest CNC manufacturing technology. 14
CL Compact Line – Rosenbauer
CAN bus offers fire services state-of-the-art technology. A modern CAN bus system facilitates the fast and simple monitoring of all important control elements. The advantages: ▪▪ Maximum operational safety ▪▪ Minimum wiring and therefore reduced weight ▪▪ Clear and quick operation from the driver’s cab ▪▪ Rapid, permanent self-diagnosis ▪▪ High-speed error diagnosis ▪▪ Tested quality ▪▪ Maximum failure protection ▪▪ Multiple component applications ▪▪ Quick and clear assembly 15
Rosenbauer – CL Compact Line
Proven top performance During an off-road nonstop endurance test, the CL superstructure concept successfully passed the 25-year life time simulation
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CL Compact Line – Rosenbauer
A free choice of chassis. CL superstructures match any number of chassis makes. Rosenbauer’s concept functions in a simple manner. After chassis selection and definition of the requirements related to the new vehicle, an experienced Rosenbauer sales team designs a customized vehicle in close cooperation with the client. Customer interaction during the entire production process ensures a perfectly matching product. On the basis of our carefully considered CL series, an individual CL superstructure is created with the assistance of innovative 3D CAD technology. Even in the initial development phase, sophisticated tools such as Finite Element Methods (FEM) are employed for strongest design with maximum weight savings. Once the computer design of the vehicle has been completed, laser-cut and light weight aluminum alloy sheets are mounted on the chassis using modern bonding and bolting techniques in coordinated manufacturing processes. Aircraft style sandwich sheets are then used to reinforce the entire superstructure. Finally, this self-supporting, torque- and corrosion-resistant aluminum and rib design results in a strong, lightweight CL superstructure. Standardized components are manufactured in continuous and systematically organized processes with quality assurance controls during every phase. Every component matches perfectly and this production approach guarantees uniform quality, professional services and a secure supply of spare parts over a long period.
Overview of CL structures for standard vehicles and chassis. Austria
Mercedes Benz
Mercedes Benz
MAN
Vario
Atego
TGL
LF, LFB
X
X
X
KLF-W, LF-W
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X
X
TLF 1000
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X
X
Germany
Mercedes Benz
Mercedes Benz
MAN
Vario
Atego
TGL
TSF-W
X
X
X
StLF 10/6
X
X
X
LF10/6
X
X
X
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Rosenbauer – CL Compact Line
Top performance that includes extinguishing. Tailor-made extinguishing systems for CL superstructures. Extinguishing technology forms the heart of every fire fighting vehicle. Therefore, especially for small vehicles, Rosenbauer has developed a vast range of highly efficient extinguishing systems, which are ideal for integration into the lightweight, space-saving CL series superstructures. All extinguishing technology components are developed and manufactured by Rosenbauer and are then perfectly integrated into individual superstructures. This provides the certainty that the extinguishing technology constantly functions fault-free and offers top performance in combination with robustness and a long service life.
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CL Compact Line – Rosenbauer
The NH 25 combined normal and high-pressure pump, ready for every emergency. NH series pumps combine all the advantages of both normal pressure and four-stage, high-pressure pumps, as optimum axial thrust compensation is provided by the juxtaposition of the normal pressure and high-pressure impellers and no separate drive is required for the high-pressure pump. The flow of water to the high-pressure pump can be turned on or off at any speed by means of a switching valve. Radial impellers make the highpressure pump impervious to fouling and thus a separate filter system is unnecessary. A flat pump characteristic reduces pressure surges when the HP nozzle is opened or closed and in addition to the performance of the normal pressure pump, up to 400l/min can discharged at 400 bar when using high pressure *). Pump performance is always dependent upon the respective auxiliary drive.
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NH 25—combined normal and high-pressure pump
The N25 normal pressure pump, the constant power. The single-stage centrifugal pump has a spiral housing, which ensures optimum efficiency, and stands out in particular due to its flat characteristic. Pressure surges caused by the opening and closing of nozzles are minimized. The maximum discharge is 2,500 l/min at 10 bar*).
FIXMIX foam agent proportioning device
Left-hand side Storz B
Right-hand side Storz B Option: pump pressure governor PTO
Storz A
Water tank Option: level regulation
Rear-mounted N25 normal pressure pump 2,500 l/min/10 bar
Mechanical or electronic operation via a control panel is both ergonomic and simple, the displays are clearly arranged above the operating elements. The cost-effective, mechanical FIXMIX foam proportioning system is suitable for installation in this type of pump and offers a choice of three admixing ratios, as well as automatic adjustment to the respective flow rate. An electronically controlled pressurized foam proportioning system can also be integrated into the pump controls.
Storz B
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Rosenbauer – CL Compact Line
The N10 normal pressure pump, the compact power-pack. The compact dimensions and low weight of the N10 make it unbeatable as an integrated pump. Limited drive requirements of only 38 kW for a pump output of up to 1,500 l/min
The FOX offers maximum performance at minimum weight. The portable FOX pump offers output of 1,600 l/min at 10 bar. This maximum output at minimum weight is further supplemented by simple operation via the Rosenbauer Logic Control System (LCS).
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at 10 bar. For the N10 an underfloor installation is possible, providing even better space availability in the rear compartment.
CL Compact Line – Rosenbauer
UHPS provides maximum pressure for high-speed fire fighting.
The H5 high-pressure pump offers extinguishing of the highest efficiency.
UHPS is perfectly matched to the needs relating to highspeed fire fighting. The pump can either be powered by a petrol engine or an auxiliary drive and delivers 38 l/min at 100 bar. Exhaustive tests in Austria and the USA have demonstrated the extreme effectiveness of the system. The ultra high pressure of 100 bar provides best water mist at a most effective flow rate ensuring quickest cool down and best cooling performance. UHPS is equipped with a non-collapsible, high-pressure hose as a standard feature and using a combined nozzle, it is possible to select between full and spray jets, and switch over to foam without interrupting the extinguishing process.
Compact dimensions and low weight mean that the power-packed H5 is ideal as an integrated pump and is the automatic first choice for small vehicles. The four-level, high-pressure pump is insensitive to dirty water sources and when fitted in small fire trucks, the H5 can speedily launch a quick attack, especially in combination with a Rosenbauer reel and NEPIRO. The flat pump characteristic prevents major pressure surges when outlets are opened and closed and this relieves the burden on the hose operator. Depending on the pump drive, output up to 400 l/min at 40 bar *). Pump performance is always dependent upon the respective auxiliary drive.
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LCS (Logic Control System) for the ergonomic operation of all Rosenbauer pumps. LCS allows the use of a diversity of pump functions, foam proportioning systems, CAFS systems and power generators. The main control path is highlighted in color and runs from top to bottom, which allows operators to logically follow the correct procedure. Moreover, all the controls are backlit for smooth operation in poor light or darkness.
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Rosenbauer – CL Compact Line
Our services. For reliable safety. During operations, the 100 per cent reliability of fire fighting vehicles and equipment is vital and this can only be achieved by means of regular maintenance and servicing. Rosenbauer offers an extensive network of branches and service partners for precisely this purpose and its customer support units are available in over 100 countries.
One-stop shopping.
Making the old as good as new.
When something needs repair.
Rosenbauer is the world’s only fullliner in the fire protection and fire fighting field.
When a chassis is virtually new, but the superstructure is no longer stateof-the-art, or incapable of meeting increased requirements, we carry out a vehicle update and general overhaul, exchange the extinguishing components, or retrofit foam proportioning systems. New storage systems can also provide a major upgrade and all in all, the end result is vehicles that are always on the pace.
All Rosenbauer products offer an exceptionally long service life. However, should a defect occur at any time, industrial production means that a suitable original spare part can be supplied quickly and easily throughout a guaranteed period of 15 years, which adds up to lasting operational safety.
As a consequence, clients can obtain everything they need for a municipal firefighting vehicle from a single source. This offers the advantage of fully integrated, high-performance solutions that provide maximum efficiency.
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Carefully designed service packages make regular checks and maintenance both straightforward and speedy, and also allow complete cost transparency. The Rosenbauer homepage lists all the Group’s service stations in order that both municipal fire fighting vehicles and their equipment are always in top shape. This is safety that can be relied upon.
Rosenbauer International AG Paschinger StraĂ&#x;e 90 4060 Leonding, Austria Tel.: +43 732 6794-0 Fax: +43 732 6794-83 office@rosenbauer.com
www.rosenbauer.com
Note: Information concerning CL series municipal fire fighting vehicles with weights of up to 7 t is available in a separate brochure. Text and illustrations are not binding. The illustrations may show optional extras only available at extra charge. Rosenbauer retains the right to alter specifications and dimensions given herein without prior notice.