Product Catalogue
Product Catalogue dust extraction and waste management products All Dantherm Filtration dust extraction and waste management products available to UK customers are presented in this updated catalogue. Dust filters and collectors, fans, ducting, waste handling and discharge devices supplied by the company are manufactured in their modern European production centres. Standard filter controllers are designed to exacting Dantherm standards and the company also manufactures customised control systems for ease of use and energy efficiency. Quality assured Dantherm’s European production centres are equipped with state of the art cnc and laser cutting, forming and welding machinery and are ISO 9001:2000 accredited, together with ATEX EN 13980 certification for the manufacture of ATEX certified components. This followed extensive external testing of filter enclosures and explosion protection systems by Notified Bodies such as Baseefa, INERIS and FTZU to ensure compliance. Supply and Installation All products are available on a supply only basis. However, assistance with specification and application is offered, together with a complete design, installation and commissioning service.
Wo o d work i n g
Al u mi n i u m
Ti m b e r
After sales service Dantherm AirCare planned maintenance packages are available to suit all installations and duty cycles. Regular LEV (Local Exhaust Ventilation) testing in compliance with COSHH regulations is also offered. The Dantherm Group Dantherm Filtration Ltd is the UK face of the international Dantherm Filtration group, with more than 50 years’ experience in dust extraction. Dantherm Filtration forms a part of the Danish owned Dantherm Group, with expertise in industrial air handling, ventilation, dehumidification, heating and cooling systems, and now with a fast developing fuel cell power system division.
Dantherm Filtration reserves the rights to alter or withdraw products without notice.
Fou n d r y
Ag riculture
Contents
Pages
Pages
Filter overview .......................................................................................................4 - 5
ALSA-PH bag filter .........................................................................................128 - 129
NFKZ3000, NFSZ3000 and NFPZ3000 bag filters .........................6 - 13
ALSA-PC cartridge filter .............................................................................130 - 131
FS bag filters ...........................................................................................................14 - 21
HVS & HV fans ...................................................................................................132 - 133
FD bag filters ..........................................................................................................22 - 26
MD Vacuum Cleaning .................................................................................134 - 139
Rotosorp process ................................................................................................27
EA-MRP rotary valve ....................................................................................140- 141
Cyclopac and Cyclopex bag filters ...........................................................28 - 37
NRS & NRSZ rotary valve ...........................................................................142 - 145
MJB-A and MJB-H bag filters .......................................................................38 - 43
Screw conveyor ...............................................................................................146
MJB bag filter ..........................................................................................................44 -50
Double flap valve ...........................................................................................147
FMK 25 bag filter ................................................................................................51- 54
Garant rotary valve ........................................................................................148
FM Fan ........................................................................................................................55 - 57
Additive dosing ..............................................................................................149
NRSZ3 - FMK & FMC filters rotary valve ................................................58
NFU S3 damper ..............................................................................................150
Auto M-Z bag filter .............................................................................................59- 63
NFUA3 airflow alarm ....................................................................................151
Sherpa bag filter ..................................................................................................64
Danfoss VLT FC frequency converter ................................................152
S-Series open bag filter ...................................................................................65 - 66
CB 32 level indicator .....................................................................................153
MJC cartridge filter .............................................................................................67 - 71
NF8-HD controller ............................................................................154
MJC Mini cartridge filter .................................................................................72 - 75
DCP-TI-CE fan starter ......................................................................155
FMC200 cartridge filter ...................................................................................76 - 80
IFD dust emission controller .....................................................156
SiloSafe cartridge filter .....................................................................................81 - 83 GCS & GC cyclone ...............................................................................................84 - 86
Filters Material Separators
NC cyclone ..............................................................................................................87
Silos
Multicyclone ..........................................................................................................88 - 89
Fans
NFV & NFVZ Material separator ...............................................................89 - 90
Nordfab Ducting and CARZ Damper
Skimmer .................................................................................................................91
Central Vacuum Cleaning
Silos ............................................................................................................................92 - 93
Discharge Devices
Combifab fan ......................................................................................................94 - 101
Electrical Equipment
Nordfab ducting and CARZ Damper................................................102 - 127 3 This catalogue was produced in 2008. All data subject to change without notice.
Filter overview 4
Filter type
NFPZ 3000
NFSZ 3000
NFKZ 3000
FS/FD
Cyclopac Cyclopex
MJB A/H
MJB
Typical applications
woodworking, paper
woodworking, paper
woodworking, paper
chemical, metals, asphalt, incineration, construction
woodworking, coal & minerals, metals, animal feed
minerals, aggregates, suitable for any industry branch
suitable for any industry branch
Air flow volume [Nm3/h]
4800 – 35000
4800 – 53000
4800 - 300000
15000 - 400000
7500 - 160000
20000 190000
750 - 30000
Filtration area [m2]
30 - 298
30 - 450
30-3000
82 - 2400
30-630 50-638
140 - 2000 +
7 - 230
Typical max. dust concentration [g/m3]
>100
>200
>500
>300
>300
>50
>50
Filter elements
Patented tubular bag
Patented tubular bag
Patented tubular bag
flat bag
Tubular bag
Tubular bag
Tubular bag
Method of cleaning
Reverse air
Reverse air
Reverse air
Reverse air/ reverse jet
Reverse jet
Reverse jet
Reverse jet
Operation of cleaning
On line
On line
On line
On line
On line
On line
On line
Explosion class
St1 - St2
St1- St2
St1 - St2
St1 - St3
St1
St1 - St3
St1 - St3
Mode of operation
positive pressure / optional negative pressure
positive pressure / optional negative pressure
positive pressure / optional negative pressure
negative pressure
positive / negative pressure
positive / negative pressure
positive / negative pressure
Location
indoors or outdoors
indoors or outdoors
indoors or outdoors
indoors or outdoors
outdoors
indoors or outdoors
indoors or outdoors
Construction
galvanised
galvanised
galvanised
welded
welded
welded
welded
Filter overview FMK
Auto M-Z
Sherpa
S-series
MJC
MJC Mini
FMC
SiloSafe
woodworking, coal & minerals, metals, chemical, welding
woodworking, coal & minerals, metals, chemical
general small applications
woodworking, paper
coal & minerals, metals, chemical, welding
coal & minerals, metals, chemical, welding
woodworking, coal & minerals, metals, chemical, welding
silo venting
1800 - 10500
500 - 11500
up to 800
850 - 8000
2300 -70000
300 - 4000
1500 - 21200
1500 - 2300
15 - 88
7,5 - 90
2.5
7,5 - 22,5
48- 739
4 - 40
15 - 88
24
>30
>10
>10
>100
>10
>10
>30
>20
Patented cassette or cartridge
Multi-v-pocket bag
Multi-vpocket bag
Tubular bag
Patented Cartridges
Patented Cartridges
Patented Cartridges
Patented Cartridges
Reverse jet
mechanical shaking
manual shaking
manual shaking
Reverse jet
Reverse jet
Reverse jet
Reverse jet
On line
Off line
Off line
Off line
On line
On line
On line
On line
St1 - St2
St1 - St3
n/a
n/a
St1 - St3
St1 - St3
St1 - St2
St1 - St3
positive / negative pressure
positive / negative pressure
negative pressure
positive pressure
positive / negative pressure
positive / negative pressure
positive / negative pressure
positive / negative pressure
indoors or outdoors
indoors or outdoors
indoors
indoors
indoors or outdoors
indoors or outdoors
indoors or outdoors
outdoors
galvanised or painted
welded
welded
galvanised
welded
welded
galvanised or painted
welded
5
NFKZ3000 Filter
Bag Filters
NFZ3000 series tubular bag filter Description The NFZ3000 is a range of modular reverse air cleaned tubular bag filters designed for continuous operation. They are suitable for outdoor and indoor location and incorporate telescopic legs to suit various discharge heights and options. Versions are available for positive or negative pressure operation. The range has been independently tested to gain ATEX certification . All NFZ3000 units are suitable for handling lightweight bulky materials such as woodwaste and paper dust.
ATEX II D St2 certified equipment under the Baseefa 06 ATEX 0068
Features: NFKZ 3000 NFKZ3000 is fitted with a chain conveyor in the hopper to discharge waste to one end via a rotary valve, making it suitable for handling large airflow volumes with high concentrations of waste. It is available in one width only, but various lengths according to the number of modules.
Easy to assemble galvanised steel construction Simple to extend when required Weatherproof for exposed locations Filter area per module: HJ = 85m2; LJ = 40m2; H E= 42m2; LE = 20m2 High efficiency Dantherm Superbag media Powerful on-line cleaning by efficient regeneration fans ATEX certification for St1 and St2 dusts with explosion relief Maintenance access only from front No compressed air required
Options: Explosion relief side mounted or upward facing Regeneration (cleaning) fan mounted on side or top of unit Dirty air inlet via hopper or inlet module NFKZ3000 - Waste discharge from end of hopper via chain conveyor and rotary valve NFSZ3000 - Waste discharge directly via rotary valve or screw conveyor and rotary valve. NFPZ3000 - Waste collected by quick release steel bins
Applications: Marking: The NFKZ3000 filter body for dust type St1 for installation in non-zone is marked: CE 1180 II D St 1 For dust type St1 and St2, the filter body is marked: CE 1180 II D St 2
6
The marking is based on product certificate Baseefa 06 ATEX 0068. The explosion relief doors are marked: CE 1180 II D
Timber and wood working machinery dust extraction Furniture production plant waste management Lightweight bulk materials manufacture and distribution
While cleaning
1. During normal operation the dust laden air from the plant travels down the supply duct 1 .
1. The filter cleans the bags during operation (on-line cleaning) and when the unit is shut down (off-line cleaning). The off-line cleaning period starts after the COMBIFAB fan 4 has stopped rotating.
2. The dirty air then enters the filter 2 . 3. As the dust laden air enters the inlet section of the filter 15 , the air decelerates and heavier dust and shavings settle on the hopper floor 3 .
2. A PLC controller in the electrical panel regulates the cycle of the reverse air regeneration fan. 7 The regeneration fan shakes the filter bags 5 causing the dust cake, which hangs on the inside of the filter bag, to fall into the hopper section 3 .
4. The heavier dust and shavings collected on the hopper floor are conveyed to the discharge end 11 of the filter by the scrapers on the chain conveyor 8 .
3. Any dust that remains on the inside of the filter bag after the initial “shake� is removed by the airflow 16 generated by the regeneration fan.
5. At the discharge end of the filter, the dust is removed 11 . 6. The remaining dust then travels up into the inside of the filter bags 5 . Each filter module has 25 filter bags.
Bag Filters
Normal operation
NFKZ3000 Filter
How NFKZ works
4. The dust that is removed during the cleaning cycle falls on the floor of the hopper 3 , and is then transported to the discharge section of the filter 11 by the chain conveyor 8 .
14
7. The air, which originated from the plant, is now clean 6 and passes through the filter bag and out the exhaust port 7 .
14
15
12 14
14 14
6 7 2 5
12
5
1 3
16
8 4
11
5
NOTE: The back pressure flap 12 is open during normal operation of the filter but closes when the fan is shut down and the filter starts the off-line cleaning cycle. During the off-line cleaning period, the back pressure flap 12 acts as a barrier to prevent the air generated by the regeneration fan from travelling back down the supply duct 1 .
7
NFKZ3000 Filter
NFKZ3000 Filter
Bag Filters
NFKZ 3000 series tubular bag filter NFKZ3000 is fitted with a chain conveyor in the hopper to discharge waste to one end via a rotary valve, making it suitable for handling large airflow volumes with high concentrations of waste. It is available in one width only, but various lengths according to the number of modules.
Marking: The NFKZ3000 filter body for dust type St1 for installation in non-zone is marked: CE 1180
For dust type St1 and St2, the filter body is marked:
CE 1180
II D St 1
II D St 2
The marking is based on product certificate Baseefa 06 ATEX 0068. The explosion relief doors are marked: CE 1180 II D
Planning in data for NFKZ3000 with chain conveyor
NRSZ10 flange
(example – NFKZ3000 2+1 HJ) L1 - telescopic filter legs Min. adjust. Max. adjust. Type L = 1596 L = 2195 L = 2596 B A# 2400 1106
C 245
555 1155 1555 D 153
E1 583
1250 1850 2250 F 1200
G 800
NRSZ10 flange
H1 3600
I 720
J** K** M 3420 4230 2321
* Optional position of outlet / reg. fan. 800 x 800 or 600 x 600 mm. (LJ version: not on door side) ** Height of LJ version – reduce 1440 mm # Optional 1200 mm.
8
N 952
O P** 1260 2960
Q 135
R 2400
S 115
U 150
W 47
NFSZ3000 is designed for medium sized installations, but capable of handling high dust loads. This version may be fitted with rotary valves or a screw conveyor to discharge waste. It is available in two widths.
Bag Filters
NFZ3000 Filter
NFSZ3000 series tubular bag filter
Marking: The NFSZ3000 filter body for dust type St1 for installation in non-zone is marked: CE 1180
For dust type St1 and St2, the filter body is marked:
II D St 1
CE 1180
The marking is based on product certificate Baseefa 06 ATEX 0068. The explosion relief doors are marked:
II D St 2
CE 1180
II D
Planning in data for NFSZ3000 filter with rotary valve
Example: NFSZ3000 3 HJ
Type J (1200x2400mm)
Type E (1200x1200mm)
L - telescopic filter legs Type Min. adjust. Max. adjust. L = 1196 L = 1596 L = 2195 L = 2596
Type A# E J
155 555 1155 1555
B
C D***
850 1250 1850 2250
F
G
H
I
J**
K**
M
N
O
P**
Q
R
S
U
2400 1106 952 485 1200 800 3600 720 2937 3737 1121 240 780 2960 135 1200 115 115 2400 1106 952 485 1200 800 3600 720 3420 4220 2321 240 1260 2960 135 2400 115 115
# Optional 1200 mm. * Optional position of outlet / Reg. fan. 800 x 800 or 600 x 600 mm. (L version: not on door side) ** Height of L version reduce 1440 mm *** 400 mm over internal bottom
W 47 47
X
Z
115 480 115 -
All dimensions in mm.
9
NFPZ3000 Filter
Bag Filters
NFPZ3000 filter with bins NFPZ3000 is ideal for lower air flow volumes and dust loads. Waste material from this version is discharged into steel bins. Each module incorporates two quick release bins. It is available in two widths.
Marking: The NFPZ3000 filter body for dust type St1 for installation in non-zone is marked: CE 1180
For dust type St1 and St2, the filter body is marked:
CE 1180
II D St 1
The marking is based on product certificate Baseefa 06 ATEX 0068. The explosion relief doors are marked: CE 1180 II D
II D St 2
Planning in data for NFPZ3000 with bins
Example: NFPZ3000 3 HJ
Type J (1200x2400mm)
Type E (1200x1200mm)
(example – NFPZ3000 3 HJ for St2 dust)
L - telescopic filter legs Type Min. adjust. Max. adjust. L = 1196 L = 1596 L = 2195 L = 2596
Type A# E J
10
B
155 555 1155 1555
850 1250 1850 2250
E1***
F
G
H
I
485 485
1200 1200
800 800
3600 3600
720 720
2400 1106 2400 1106
J**
# Optional 1200 mm. * Optional position of outlet / reg. fan. 800 x 800 or 600 x 600 mm. (L version: not on door side) ** Height of L version – reduce 1440 mm *** 400 mm over internal bottom
K**
M
2937 3737 1121 3420 4220 2321
O
P**
Q
R
S
U
W
X
Z
777 1260
2960 2960
131 131
1200 2400
115 115
50 50
47 47
23 23
480 -
All dimensions in mm.
Regeneration Fan
Description This axial fan in an 800 x 800mm housing is designed as an on-line reverse air cleaning fan for the NFZ3000 range of filter units. It is available in two sizes, 1.1 and 2.2kW to maximise reverse air cleaning efficiency. The fan is braked to prevent it rotating in the reverse direction during normal filtering and is designed to offer low resistance to the normal airflow when stopped, typically 100Pa at 10,000m3/h
Options:
Bag Filters
Anti-reverse brake ATEX certified for Zone 22 Flanged inlet and outlet for use in clean air duct form filter High pressure when running; low resistance when stopped May be fitted to the roof or side of the filter unit
Regeneration Fan
Features:
1.1kW or 2.2kW sizes Duct piece (800 x 800, length 400mm) with inspection door
Applications: Reverse air cleaning for NFZ3000 filter units
Platform and ladder for NFZ3000 filter Description Every NFZ3000 filter can be delivered with a platform. The platform is made of galvanised steel plate. The platform is in conformity with: EN ISO 14122-2 and 14122-4.
Specification Platform with ladder 30004.9xx Platform extension 30004.7xx xx specifies the number of modules (1200 mm)
Options: Extended ladder per meter Lattice grate platform with ladder Lattice grate extension
Example (as drawing): 30004.070 30004.8xx 30004.6xx
Platform with ladder and 2 mm galv. floor plate for a 3 module filter 30004.903
11
NFZ3000 - Accessories
Bag Filters
Three module platform with ladder
Extended cage Included in 30004.070 Extended ladder 2 pcs. 30004.070
Spring closed door with lock and holes for keylock.
2 mm galv. steel with antiskid surface.
Return air system for positive pressure version Ducting 800x800 mm Art. no. 45920.xxx
Accessories
Support
27062.800
27078.800 27062.800 27020.800
27078.800 45920.224, L = 1200 27000.824, L = 1125
27011.800
12
27012.800
Duct L = 1200 Elbow 30째 Elbow 45째 Elbow 60 째 Elbow 90째 EP-rail 770 mm EP-corner Exhaust nozzle S/W damper man. Fire damper Diffuser type 1 Diffuser type 2 Reg. fan. Max. vacuum: 1,500 Pa
Art. No. 45920.224 Art. No. 27003.800 Art. No. 27004.800 Art. No. 27006.800 Art. No. 27009.800 Art. No. 27942.057 Art. No. 27942.060 Art. No. 27020.800 Art. No. 27078.800 Art. No. 27062.800 Art. No. 27011.800 Art. No. 27012.800 Art. No. 30001.91x
Bag Filters
NFZ3000 - Accessories
Clean air outlet connections
180째 explosion diverter for return air 27062.850
13
Features: Heavy gauge fully welded steel construction Compact modular design minimises space requirement Weatherproof for exposed locations Filter area up to 2500m2 in single housing High efficiency off-line cleaning during continuous operation Lower pressure cleaning minimises emissions Wide range of filter media for special applications Easy access for maintenance from front mounted clean gas chamber Operating temperature up to 220ËšC No compressed air required
FS
Bag Filters
FS flat bag filters
Options: Discharge options include screw conveyors, rotary valves, gravity or motorised flap valves or bin Customised dirty gas inlet hoods Air blast coolers for higher temperature applications Pre-separators, skimmers and cyclones Access platforms.
Description The FS is a range of modular reverse air cleaned horizontal flat bag (or "cassette") filters designed for continuous operation in heavy duty applications. It has a downflow design, dirty gas entering via an inlet hood at high level, passing downwards across the horizontal bags where the dust is separated from the gas. Most of the dust then drops into the hopper. The cleaned gas passes through the bags, on the surface of which a filter cake is deposited, then into the clean gas chamber from where it is extracted at low level. Cleaning is effected by a cleaning air fan whose flexible outlet duct is connected to a movable cleaning carriage. A quick acting valve allows a pulse of cleaning air to be injected into each row of bags in turn, whilst adjacent rows are shielded to take them off line. This feature greatly enhances the cleaning efficiency, allowing the filter to operate normally whilst cleaning progresses. Operation of the cleaning mechanism is programmable according to requirements.
14
Applications: Aluminium production Ferrous and non-ferrous foundries Asphalt production Quarries, minerals, aggregates
a
a b c
10
d
Dirty gas entry Clean gas outlet Dust outlet Cleaning air inlet
2 4
3
2
4
7
6
5
8
7 8
3 11
9 6
10 11 12
12
13 13
14 14
15
15
Dirty gas hood Dirty gas chamber Flat bag with spacer mat Flat bag support Clean gas chamber Slot-wall with clamping frame Cleaning carriage , cleaning nozzle Cleaning air hose Cleaning air valve Cleaning air fan Drive station for cleaning carriage Deflection station with indexing disk Support structure Dust collection unit with evacuation screw Access and maintenance platform
FS
1
9
Bag Filters
1
d
5 c b
Intelligent air cleaning system
1 2 3 4 5 6
The cleaning air fan and valve are located outside the filter. The cleaning air valve is connected to the mobile cleaning nozzle via a flexible hose. The cleaning nozzle is driven by rope-and-chain drive. It is positioned via the indexing mechanism. Use of the medium-pressure system effectively eliminates peak dust emissions during the cleaning cycle. The mechanical element for the indexing mechanism is integrated into the deflecting station.
Indexing disk Cleaning car riage Rope roller Initiator Locking bar Limit switch
Offline effect: Small difference between gross and net surface No dust is drawn to the neighbour bag Low residual dust content Very high efficiency in collecting fine dust (PM10, PM 2,5)
FS 6 20 0.75 90
Key example: FS620/0.75/90 Product name /cleaning method No. of bags per column Length of filter bags - 2000mm Filter size Number of bags 15
Planning in data for FS 520
min. 100
515
515
320 x(165)
308 1023
1660
Area for bag removal 1475 745 1144
Dusty gas connection possible
926
220 x(745)
125
320 x(220) LW 475
1550
+ ca.1320
For clean gas gas connection Clean outlet
2800
Nominal length
1363
Screw conveyor
2980 Nominal length
16
4 4 4 4 4 4 4 4 4 4 6 6 6 6 6 6 6 6 6 6 8 8 8 8 8 8 8 8 8 8 8 10 10 10 10 10 10 10 10 10 10 10
Dirty gas inlet from sides or top
1830 Dusty gas connection possible
Depending on order
Nominal length of the filter
No. of legs
2763
+ 1080
2237
220 x(745)
No. of compartments 1x0.75 1x1.0 1x0.75+1x0.75 2x0.75 1x1.0+1x0.75 2x1.0 3x0.75 1x1.0+2x0.75 2x1.0+1x0.75 3x1.0 1x1.0+3x0.75 2x1.0+2x0.75 3x1.0+1x0.75 4x1.0 2x1.0+3x0.75 3x1.0+2x0.75 4x1.0+1x0.75 5x1.0 3x1.0+3x0.75 4x1.0+2x0.75 5x1.0+1x0.75 6x1.0 4x1.0+3x0.75 5x1.0+2x0.75 6x1.0+1x0.75 7x1.0 5x1.0+3x0.75 6x1.0+2x0.75 7x1.0+1x0.75 8x1.0 6x1.0+3x0.75 7x1.0+2x0.75 8x1.0+1x0.75 9x1.0 7x1.0+3x0.75 8x1.0+2x0.75 9x1.0+1x0.75 10x1.0 8x1.0+3x0.75 9x1.0+2x0.75 10x1.0+1x0.75 11x1.0
- Filter housing made of 3 mm sheet metal. - Hood 600mm high and without inserts. - Without special construction and without ladder.
possible
Nominal length
Total weight in [kg] 2810 3270 3740 4130 4490 4760 5450 5730 6070 6550 7310 7780 8140 8680 9010 9390 9580 10100 10960 11380 11650 11970 12500 12860 13150 13740 14330 14670 15040 15490 16190 16570 16900 17280 17760 18180 18530 19040 19440 20220 20440 20890
1 Product name : F = cassette-type filter 2 Cleaning method : S = reverse air 3 No. of bags per column 4 Length of the filter bags : 20=2.0m 5 Filter size 6 Quantity of bags if fully equipped
Clean gas connection possible at the right or the left side
6
Dusty gas connection
5
Filter area (gross/net) No. of [m2] cleaning carriages 102 / 82 1 136/116 1 170/150 1 204/184 1 238/218 1 272/252 1 306/286 1 340/320 1 374/354 1 408/388 1 442/422 1 476/436 2 510/470 2 544/504 2 578/538 2 612/572 2 646/606 2 680/640 2 714/674 2 748/708 2 782/742 2 816/776 2 850/810 2 884/844 2 918/878 2 952/891 3 986/925 3 1020/959 3 1054/993 3 1088/1027 3 1122/1061 3 1156/1095 3 1190/1129 3 1224/1163 3 1258/1197 3 1292/1231 3 1326/1265 3 1360/1299 4 1394/1333 4 1428/1367 4 1462/1401 4 1496/1435 4
max. 1500 x(600)
123 4
0.75/75 1.00/100 1.25/125 1.50/150 1.75/175 2.00/200 2.25/225 2.50/250 2.75/275 3.00/300 3.25/325 3.50/350 3.75/375 4.00/400 4.25/425 4.50/450 4.75/475 5.00/500 5.25/525 5.50/550 5.75/575 6.00/600 6.25/625 6.50/650 6.75/675 7.00/700 7.25/725 7.50/750 7.75/775 8.00/800 8.25/825 8.50/850 8.75/875 9.00/900 9.25/925 9.50/950 9.75/975 10.00/10000 10.25/1025 10.50/1050 10.75/1075 11.00/1100
Nominal length [mm] 888 1163 1493 1768 2043 2318 2648 2923 3198 3473 3803 4078 4353 4628 4958 5233 5508 5783 6113 6388 6663 6938 7268 7543 7818 8093 8423 8698 8973 9248 9578 9853 10128 10403 10733 11008 11283 11558 11888 12163 12438 12713
597
FS520 FS520 FS520 FS520 FS520 FS520 FS520 FS520 FS520 FS520 FS520 FS520 FS520 FS520 FS520 FS520 FS520 FS520 FS520 FS520 FS520 FS520 FS520 FS520 FS520 FS520 FS520 FS520 FS520 FS520 FS520 FS520 FS520 FS520 FS520 FS520 FS520 FS520 FS520 FS520 FS520 FS520
FS
Bag Filters
Type
1830
Planning in data for FS 522
123 4
5
6
Filter area (gross/net) [m2] 113/91 150/128 188/166 225/203 263/241 300/278 338/316 375/353 413/391 450/428 488/466 525/480 563/518 600/555 638/593 675/630 713/668 750/705 788/743 825/780 863/818 900/855 938/893 975/930 1013/968 1050/983 1088/1021 1125/1058 1163/1096 1200/1133 1238/1171 1275/1208 1313/1246 1350/1283 1388/1321 1425/1358 1463/1396 1500/1410 1538/1448 1575/1485 1613/1523 1650/1560
No. of cleaning carriages 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 3 3 4 4 4 4 4
Total weight in [kg] 2960 3440 3930 4340 4720 5000 5730 6020 6380 6880 7680 8170 8550 9120 9470 9860 10060 10610 11510 11950 12240 12570 13130 13510 13810 14430 15050 15410 15800 16270 17000 17400 17750 18150 18650 19090 19460 20000 20420 21240 21470 21940
No. of compartments 1x0.75 1x1.0 1x0.75+1x0.75 2x0.75 1x1.0+1x0.75 2x1.0 3x0.75 1x1.0+2x0.75 2x1.0+1x0.75 3x1.0 1x1.0+3x0.75 2x1.0+2x0.75 3x1.0+1x0.75 4x1.0 2x1.0+3x0.75 3x1.0+2x0.75 4x1.0+1x0.75 5x1.0 3x1.0+3x0.75 4x1.0+2x0.75 5x1.0+1x0.75 6x1.0 4x1.0+3x0.75 5x1.0+2x0.75 6x1.0+1x0.75 7x1.0 5x1.0+3x0.75 6x1.0+2x0.75 7x1.0+1x0.75 8x1.0 6x1.0+3x0.75 7x1.0+2x0.75 8x1.0+1x0.75 9x1.0 7x1.0+3x0.75 8x1.0+2x0.75 9x1.0+1x0.75 10x1.0 8x1.0+3x0.75 9x1.0+2x0.75 10x1.0+1x0.75 11x1.0
No. of legs 4 4 4 4 4 4 4 4 4 4 6 6 6 6 6 6 6 6 6 6 8 8 8 8 8 8 8 8 8 8 8 10 10 10 10 10 10 10 10 10 10 10
Bag Filters
FS522 0.75/75 FS522 1.00/100 FS522 1.25/125 FS522 1.50/150 FS522 1.75/175 FS522 2.00/200 FS522 2.25/225 FS522 2.50/250 FS522 2.75/275 FS522 3.00/300 FS522 3.25/325 FS522 3.50/350 FS522 3.75/375 FS522 4.00/400 FS522 4.25/425 FS522 4.50/450 FS522 4.75/475 FS522 5.00/500 FS522 5.25/525 FS522 5.50/550 FS522 5.75/575 FS522 6.00/600 FS522 6.25/625 FS522 6.50/650 FS522 6.75/675 FS522 7.00/700 FS522 7.25/725 FS522 7.50/750 FS522 7.75/775 FS522 8.00/800 FS522 8.25/825 FS522 8.50/850 FS522 8.75/875 FS522 9.00/900 FS522 9.25/925 FS522 9.50/950 FS522 9.75/975 FS522 10.00/10000 FS522 10.25/1025 FS522 10.50/1050 FS522 10.75/1075 FS522 11.00/1100
Nominal length [mm] 888 1163 1493 1768 2043 2318 2648 2923 3198 3473 3803 4078 4353 4628 4958 5233 5508 5783 6113 6388 6663 6938 7268 7543 7818 8093 8423 8698 8973 9248 9578 9853 10128 10403 10733 11008 11283 11558 11888 12163 12438 12713
FS
Type
- Filter housing made of 3 mm sheet metal. - Hood 600mm high and without inserts. - Without special construction and without ladder.
1 Product name : F = cassette-type filter 2 Cleaning method : S = reverse air 3 No. of bags per column 4 Length of the filter bags : 22=2,2m 5 Filter size 6 Quantity of bags if fully equipped
2963
Dusty gas connection possible
Dusty gas connection possible
926
220 x(745)
Dirty gas inlet from sides or top
2030
Depending on order
Nominal length of the filter
possible
220 x(745)
+ 1080 Dusty gas connection
Nominal length
515
515
1760
Area for bag removal 1675
2237
745 1144
max. 1500 x(600)
1123
125
597
320 x(165)
Clean gas connection possible at the right or the left side
308 min. 100
320 x(220) LW 475
+ ca.1320 1750
Nominal length
3000
For cleangas gas connection Clean outlet
1463 Screw conveyor
3080 Nominal length
2030
17
Planning in data for FS 620 Nominal length [mm] 888 1163 1493 1768 2043 2318 2648 2923 3198 3473 3803 4078 4353 4628 4958 5233 5508 5783 6113 6388 6663 6938 7268 7543 7818 8093 8423 8698 8973 9248 9578 9853 10128 10403 10733 11008 11283 11558 11888 12163 12438 12713
6
Nominal length 220 x(745)
Total weight in [kg] 2950 3440 3910 4330 4730 5030 5720 6030 6410 6920 7680 8190 8580 9150 9490 9900 10120 10670 11530 11990 12290 12640 13170 13560 13880 14520 15110 15480 15880 16370 17070 17480 17840 18250 18740 19190 19570 20110 20520 21330 21590 22070
Dusty gas connection possible
4 4 4 4 4 4 4 4 4 4 6 6 6 6 6 6 6 6 6 6 8 8 8 8 8 8 8 8 8 8 8 10 10 10 10 10 10 10 10 10 10 10
2763
+ 1080 220 x(745)
No. of legs
- Filter housing made of 3 mm sheet metal. - Hood 600mm high and without inserts. - Without special construction and without ladder.
1 Product name : F = cassette-type filter 2 Cleaning method : S = reverse air 3 No. of bags per column 4 Length of the filter bags : 20=2.0m 5 Filter size 6 Quantity of bags if fully equipped
Nominal length of the filter
No. of compartments 1x0.75 1x1.0 1x0.75+1x0.5 2x0.75 1x1.0+1x0.75 2x1.0 3x0.75 1x1.0+2x0.75 2x1.0+1x0.75 3x1.0 1x1.0+3x0.75 2x1.0+2x0.75 3x1.0+1x0.75 4x1.0 2x1.0+3x0.75 3x1.0+2x0.75 4x1.0+1x0.75 5x1.0 3x1.0+3x0.75 4x1.0+2x0.75 5x1.0+1x0.75 6x1.0 4x1.0+3x0.75 5x1.0+2x0.75 6x1.0+1x0.75 7x1.0 5x1.0+3x0.75 6x1.0+2x0.75 7x1.0+1x0.75 8x1.0 6x1.0+3x0.75 7x1.0+2x0.75 8x1.0+1x0.75 9x1.0 7x1.0+3x0.75 8x1.0+2x0.75 9x1.0+1x0.75 10x1.0 8x1.0+3x0.75 9x1.0+2x0.75 10x1.0+1x0.75 11x1.0
1830
Dirty gas inlet from sides or top
Dusty gas connection possible
926
5
No. of cleaning carriages 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 3 3 4 4 4 4 4
Depending on order
123 4
0.75/90 1.00/120 1.25/150 1.50/180 1.75/210 2.00/240 2.25/270 2.50/300 2.75/330 3.00/360 3.25/390 3.50/420 3.75/450 4.00/480 4.25/510 4.50/540 4.75/570 5.00/600 5.25/630 5.50/660 5.75/690 6.00/720 6.25/750 6.50/780 6.75/810 7.00/840 7.25/870 7.50/900 7.75/930 8.00/960 8.25/990 8.50/1020 8.75/1050 9.00/1080 9.25/1110 9.50/1140 9.75/1170 10.00/1200 10.25/1230 10.50/1260 10.75.1290 11.00/1320
possible
FS620 FS620 FS620 FS620 FS620 FS620 FS620 FS620 FS620 FS620 FS620 FS620 FS620 FS620 FS620 FS620 FS620 FS620 FS620 FS620 FS620 FS620 FS620 FS620 FS620 FS620 FS620 FS620 FS620 FS620 FS620 FS620 FS620 FS620 FS620 FS620 FS620 FS620 FS620 FS620 FS620 FS620
Filter area (gross/net) [m2] 123/99 164/140 204/180 245/221 286/262 327/303 368/344 408/384 449/425 490/466 531/507 572/523 612/563 653/604 694/645 735/686 776/727 816/767 857/808 898/849 939/890 980/931 1020/971 1061/1012 1102/1053 1143/1070 1184/1111 1224/1151 1265/1192 1306/1233 1347/1274 1388/1315 1428/1355 1469/1396 1510/1437 1551/1478 1592/1519 1632/1534 1673/1575 1714/1616 1755/1657 1796/1698
Dusty gas connection
FS
Bag Filters
Type
515
515
Area for bag removal 1475
2620
1660
745 1144
320 x(165)
1023
125
605
max. 1875 x(600) Clean gas connection possible at the right or the left side
308 min. 100
320 x(220) LW 475 1550
+ ca.1320
For cleangas gas connection Clean outlet
2800
Nominal length
1363
Screw conveyor
2980
18
Nominal length
1830
Planning in data for FS 622
6
Nominal length 220 x(745)
4 4 4 4 4 4 4 4 4 4 6 6 6 6 6 6 6 6 6 6 8 8 8 8 8 8 8 8 8 8 8 10 10 10 10 10 10 10 10 10 10 10
1x0.75+1x1.00
2x0.75 1x1.0+1x0.75 2x1.0 3x0.75 1x1.0+2x0.75 2x1.0+1x0.75 3x1.0 1x1.0+3x0.75 2x1.0+2x0.75 3x1.0+1x0.75 4x1.0 2x1.0+3x0.75 3x1.0+2x0.75 4x1.0+1x0.75 5x1.0 3x1.0+3x0.75 4x1.0+2x0.75 5x1.0+1x0.75 6x1.0 4x1.0+3x0.75 5x1.0+2x0.75 6x1.0+1x0.75 7x1.0 5x1.0+3x0.75 6x1.0+2x0.75 7x1.0+1x0.75 8x1.0 6x1.0+3x0.75 7x1.0+2x0.75 8x1.0+1x0.75 9x1.0 7x1.0+3x0.75 8x1.0+2x0.75 9x1.0+1x0.75 10x1.0 8x1.0+3x0.75 9x1.0+2x0.75 10x1.0+1x0.75 11x1.0
Bag Filters
No. of legs
FS
No. of compartments 1x0.75 1x1.0
- Filter housing made of 3 mm sheet metal. - Hood 600mm high and without inserts. - Without special construction and without ladder.
2963
+ 1080
Nominal length of the filter
Total weight in [kg] 3100 3620 4110 4550 4970 5290 6006 6340 6740 7270 8070 8600 9010 9610 9970 10400 10630 11210 12110 12590 12910 13280 13830 14240 14580 15250 15870 16260 16680 17190 17930 18360 18740 19170 19680 20150 20550 21120 21550 22400 22670 23180
220 x(745)
Dusty gas connection possible
2030
Dirty gas inlet from sides or top
Dusty gas connection possible
926
5
Depending on order
123 4
0.75/90 1.00/120 1.25/150 1.50/180 1.75/210 2.00/240 2.25/270 2.50/300 2.75/330 3.00/360 3.25/390 3.50/420 3.75/450 4.00/480 4.25/510 4.50/540 4.75/570 5.00/600 5.25/630 5.50/660 5.75/690 6.00/720 6.25/750 6.50/780 6.75/810 7.00/840 7.25/870 7.50/900 7.75/930 8.00/960 8.25/990 8.50/1020 8.75/1050 9.00/1080 9.25/1110 9.50/1140 9.75/1170 10.00/1200 10.25/1230 10.50/1260 10.75/1290 11.00/1320
No. of cleaning carriages 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 3 3 4 4 4 4 4
possible
FS622 FS622 FS622 FS622 FS622 FS622 FS622 FS622 FS622 FS622 FS622 FS622 FS622 FS622 FS622 FS622 FS622 FS622 FS622 FS622 FS622 FS622 FS622 FS622 FS622 FS622 FS622 FS622 FS622 FS622 FS622 FS622 FS622 FS622 FS622 FS622 FS622 FS622 FS622 FS622 FS622 FS622
Nominal length Filter area (gross/net) [mm] [m2] 888 135/108 1163 180/153 1493 225/198 1768 270/243 2043 315/288 2318 360/333 2648 405/378 2923 450/423 3198 495/468 3473 540/513 3803 585/558 4078 630/576 4353 675/621 4628 720/666 4958 765/711 5233 810/756 5508 855/801 5783 900/846 6113 945/891 6388 990/936 6663 1035/981 6938 1080/1026 7268 1125/1071 7543 1170/1116 7818 1215/1161 8093 1260/1179 8423 1305/1224 8698 1350/1269 8973 1395/1314 9248 1440/1359 9578 1485/1404 9853 1530/1449 10128 1575/1494 10403 1620/1539 10733 1665/1584 11008 1710/1629 11283 1755/1674 11558 1800/1719 11888 1845/1764 12163 1890/1809 12438 1935/1854 12713 1980/1899 1 Product name : F = cassette-type filter 2 Cleaning method : S = reverse air 3 No. of bags per column 4 Length of the filter bags : 22=2,2m 5 Filter size 6 Quantity of bags if fully equipped
Dusty gas connection
Type
Area for bag removal 1675
1760
745 1144
320 x(165)
1123 2620
min. 100
max. 1875 x(600) Clean gas connection possible at the right or the left side
308
605
515
515
125
320 x(220) LW 475
+ ca.1320 1750
Nominal length
3000
For clean gas gas connection Clean outlet
1463 Screw conveyor
3080 Nominal length
2030
19
Planning in data for FS 720
6
Nominal length 220x(745)
No. of compartments 1x0.75 1x1.0
No. of legs 4 4 4 4 4 4 4 4 4 4 6 6 6 6 6 6 6 6 6 6 8 8 8 8 8 8 8 8 8 8 8 10 10 10 10 10 10 10 10 10 10 10
1x0.75+1x0.5
2x0.75 1x1.0+1x0.75 2x1.0 3x0.75 1x1.0+2x0.75 2x1.0+1x0.75 3x1.0 1x1.0+3x0.75 2x1.0+2x0.75 3x1.0+1x0.75 4x1.0 2x1.0+3x0.75 3x1.0+2x0.75 4x1.0+1x0.75 5x1.0 3x1.0+3x0.75 4x1.0+2x0.75 5x1.0+1x0.75 6x1.0 4x1.0+3x0.75 5x1.0+2x0.75 6x1.0+1x0.75 7x1.0 5x1.0+3x0.75 6x1.0+2x0.75 7x1.0+1x0.75 8x1.0 6x1.0+3x0.75 7x1.0+2x0.75 8x1.0+1x0.75 9x1.0 7x1.0+3x0.75 8x1.0+2x0.75 9x1.0+1x0.75 10x1.0 8x1.0+3x0.75 9x1.0+2x0.75 10x1.0+1x0.75 11x1.0
- Filter housing made of 3 mm sheet metal. - Hood 600mm high and without inserts. - Without special construction and without ladder.
2763
Dirty gas inlet from sides or top
1830
+ 1080
Nominal length of the filter
Total weight in [kg] 3090 3620 4090 4540 4970 5300 6000 6340 6750 7290 8060 8620 9030 9630 9970 10420 10670 11250 12110 12600 12940 13140 13850 14270 14620 15300 15900 16300 16730 17250 17950 18400 18790 19230 19720 20210 20620 21190 21610 22450 22750 23260
220x(745)
Dusty gas connection possible
Dusty gas connection possible
926
5
Depending on order
123 4
0.75/105 1.00/140 1.25/175 1.50/210 1.75/245 2.00/280 2.25/315 2.50/350 2.75/385 3.00/420 3.25/455 3.50/490 3.75/525 4.00/560 4.25/595 4.50/630 4.75/665 5.00/700 5.25/735 5.50/770 5.75/805 6.00/840 6.25/875 6.50/910 6.75/945 7.00/980 7.25/1015 7.50/1050 7.75/1085 8.00/1120 8.25/1155 8.50/1190 8.75/1225 9.00/1260 9.25/1295 9.50/1330 9.75/1365 10.00/1400 10.25/1435 10.50/1470 10.75/1505 11/00/1540
No. of cleaning carriages 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 3 3 4 4 4 4 4
possible
FS720 FS720 FS720 FS720 FS720 FS720 FS720 FS720 FS720 FS720 FS720 FS720 FS720 FS720 FS720 FS720 FS720 FS720 FS720 FS720 FS720 FS720 FS720 FS720 FS720 FS720 FS720 FS720 FS720 FS720 FS720 FS720 FS720 FS720 FS720 FS720 FS720 FS720 FS720 FS720 FS720 FS720
Nominal length Filter area (gross/net) [mm] [m2] 888 143/115 1163 191/163 1493 238/210 1768 286/258 2043 334/306 2318 381/353 2648 429/401 2923 476/448 3198 524/496 3473 572/544 3803 619/591 4078 667/610 4353 714/657 4628 782/705 4958 810/753 5233 857/800 5508 905/848 5783 952/895 6113 1000/943 6388 1048/991 6663 1095/1038 6938 1143/1086 7268 1190/1133 7543 1238/1181 7818 1286/1229 8093 1333/1248 8423 1381/1296 8698 1428/1343 8973 1476/1391 9248 1524/1439 9578 1571/1486 9853 1619/1534 10128 1666/1581 10403 1714/1629 10733 1762/1677 11008 1809/1724 11283 1857/1772 11558 1904/1790 11888 1952/1838 12163 2000/1886 12438 2047/1933 12713 2095/1981 1 Product name : F = cassette-type filter 2 Cleaning method : S = reverse air 3 No. of bags per column 4 Length of the filter bags : 20=2.0m 5 Filter size Product name : F = cassette-type filter if fully equipped 6 Quantity of bags
Dusty gas connection
FS
Bag Filters
Type
308 min. 100 max. 2250x(600) Clean gas connection possible at the right or the left side 3003
Area for bag removal 1023
1475
1660
745
320x(165) 1144
613
515
515
125
320 x(220)
1550
475 l.W.
+ ca.1320 2800
Nominal length
For clean gas gas connection Clean outlet
Screw conveyor 1363
2980 1830
20
Planning in data for FS 722
6
Nominal length 220x(745)
4 4 4 4 4 4 4 4 4 4 6 6 6 6 6 6 6 6 6 6 8 8 8 8 8 8 8 8 8 8 8 10 10 10 10 10 10 10 10 10 10 10
1x0.75+1x0.5
2x0.75 1x1.0+1x0.75 2x1.0 3x0.75 1x1.0+2x0.75 2x1.0+1x0.75 3x1.0 1x1.0+3x0.75 2x1.0+2x0.75 3x1.0+1x0.75 4x1.0 2x1.0+3x0.75 3x1.0+2x0.75 4x1.0+1x0.75 5x1.0 3x1.0+3x0.75 4x1.0+2x0.75 5x1.0+1x0.75 6x1.0 4x1.0+3x0.75 5x1.0+2x0.75 6x1.0+1x0.75 7x1.0 5x1.0+3x0.75 6x1.0+2x0.75 7x1.0+1x0.75 8x1.0 6x1.0+3x0.75 7x1.0+2x0.75 8x1.0+1x0.75 9x1.0 7x1.0+3x0.75 8x1.0+2x0.75 9x1.0+1x0.75 10x1.0 8x1.0+3x0.75 9x1.0+2x0.75 10x1.0+1x0.75 11x1.0
2963
Dirty gas inlet from sides or top
2030 220x(745)
Dusty gas connection possible
Bag Filters
No. of legs
- Filter housing made of 3 mm sheet metal. - Hood 600mm high and without inserts. - Without special construction and without ladder.
+ 1080
Nominal length of the filter
No. of compartments 1x0.75 1x1.0
FS
Total weight in [kg] 3250 3810 4300 4770 5220 5570 6300 6660 7090 7660 8460 9060 9490 10120 10470 10950 11210 11820 12720 13230 13590 13800 14550 14990 15360 16070 16700 17120 17570 18120 18850 19320 19730 20200 20710 21220 21660 22250 22690 23580 23890 24430
Dusty gas connection possible
926
5
Depending on order
123 4
0.75/105 1.00/140 1.25/175 1.50/210 1.75/245 2.00/280 2.25/315 2.50/350 2.75/385 3.00/420 3.25/455 3.50/490 3.75/525 4.00/560 4.25/595 4.50/630 4.75/665 5.00/700 5.25/735 5.50/770 5.75/805 6.00/840 6.25/875 6.50/910 6.75/945 7.00/980 7.25/1015 7.50/1050 7.75/1085 8.00/1120 8.25/1155 8.50/1190 8.75/1225 9.00/1260 9.25/1295 9.50/1330 9.75/1365 10.00/1400 10.25/1435 10.50/1470 10.75/1505 11/00/1540
No. of cleaning carriages 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 3 3 4 4 4 4 4
possible
FS722 FS722 FS722 FS722 FS722 FS722 FS722 FS722 FS722 FS722 FS722 FS722 FS722 FS722 FS722 FS722 FS722 FS722 FS722 FS722 FS722 FS722 FS722 FS722 FS722 FS722 FS722 FS722 FS722 FS722 FS722 FS722 FS722 FS722 FS722 FS722 FS722 FS722 FS722 FS722 FS722 FS722
Nominal length Filter area (gross/net) [mm] [m2] 888 158/127 1163 210/179 1493 263/232 1768 315/284 2043 368/337 2318 420/389 2648 473/442 2923 525/494 3198 578/547 3473 630/599 3803 683/652 4078 735/672 4353 788/725 4628 840/777 4958 893/830 5233 945/882 5508 998/935 5783 1050/987 6113 1103/1040 6388 1155/1092 6663 1208/1145 6938 1260/1197 7268 1313/1250 7543 1365/1302 7818 1418/1355 8093 1470/1376 8423 1523/1429 8698 1575/1481 8973 1628/1534 9248 1680/1586 9578 1733/1639 9853 1785/1691 10128 1838/1744 10403 1880/1796 10733 1943/1849 11008 1995/1901 11283 2048/1954 11558 2100/1974 11888 2153/2027 12163 2205/2079 12438 2258/2132 12713 2310/2184 1 Product name : F = cassette-type filter 2 Cleaning method : S = reverse air 3 No. of bags per column 4 Length of the filter bags : 22=2,2m 5 Filter size yp 6 Quantity of bags if fully equipped
Dusty gas connection
Type
308 min. 100 max. 2250x(600) Clean gas connection possible at the right or the left side 3003
Area for bag removal
320x(165)
1123
1675
1760
745 1144
613
515
515
125
Nominal length
1750
320 x(220) + ca.1320
475 l.W.
3000
Clean outlet For cleangas gas connection
Screw conveyor
1463 3080
Nominal length
2030
21
Features:
Applications:
FD
Bag Filters
FD flat bag filter
Incineration and other combustion processes Ferrous and non-ferrous metal melting Asphalt production
Description The FD is a range of modular reverse jet cleaned horizontal flat bag (or "cassette") filters designed for continuous operation in heavy duty applications. Based closely upon the FS, the FD features a downflow design, dirty gas entering via an inlet hood at high level, passing downwards across the horizontal bags where the dust is separated from the gas. Most of the dust then drops into the hopper. The cleaned gas passes through the bags, upon the surface of which a filter cake is deposited, then into the clean gas chamber from where it is extracted at low level. Reverse jet cleaning is effected by separate diaphragm valves fixed above each vertical row of filter bags, supplied by a distribution manifold horizontally mounted at high level. A pulse of cleaning air is injected via a vertical jet tube into each row of bags in turn. Operation of the cleaning mechanism is programmable according to requirements. The FD is a reverse jet cleaned alternative to the FS reverse air filter, particularly useful where the higher quantity of cleaning air injected by the FS could adversely affect the process gas conditions.
Arrangement of bags
22
Heavy gauge fully welded steel construction Compact modular design minimises space requirement Weatherproof for exposed locations Filter area up to 1100m2 in single housing High efficiency compressed air pulse cleaning during continuous operation Low cleaning air volume reduces cooling effect during cleaning, a valuable consideration when acid gases are present, to minimise condensation effects Suitable for incineration flue gases Wide range of filter media for special applications Easy access for maintenance from front mounted clean gas chamber Operating temperature up to 250ËšC
Options: Discharge options include screw conveyors, rotary valves, gravity or motorised flap valves or bin Customised dirty gas inlet hoods Air blast coolers for higher temperature applications Pre-separators, skimmers and cyclones Access platforms
Reverse jet compressed air cleaning system
1
FD
8
4
Bag Filters
a
2 9 7 3
6
10
11 5 c b a b c
1 2 3 4 5 6 7 8 9 10 11
Type FD 313/0,6/18 FD 313/0,6/30 FD 413/0,75/90 FD 413/11,00/1320 FD 513/0,75/90 FD 513/11,00/1320 FD 520/0,75/75 FD 520/6,75/675 FD 620/0,75/90 FD 620/6,75/810
Dirty gas entry Clean gas outlet Dust outlet
Dirty gas hood Dirty gas chamber Flat bag with spacer mat Flat bag support Clean gas chamber Slotted wall with clamping frame Blast pipe with injection nozzle Compressed air vessel with diaphragm valve Electrical cabinet with electronic control for cleaning system Support structure with dust collection hopper and evacuation screw Access and maintenance platform
length [mm]
filter area [m2]
weight [kg]
Average compressed air consumption Nm3/h
611
18 - 30
1000
8,29 - 11,31
886
32 - 60
1200
9,95 - 13,83
1161
65 - 100
1600
16,13 - 19,40
888 - 7818
102 - 918
2950 - 11950
17,23 - 52,75
888 - 7818
123 - 1102
3500 - 14300
17,23 - 52,75
Tailor made solutions are also possible.
23
Planning in data for FD 313, FD 413, FD 513 A Nominal length [mm] [mm] 611 1400
FD313 FD313 FD313 FD313 FD313
0,6/18 0,6/21 0,6/24 0,6/27 0,6/30
FD413 FD413 FD413 FD413 FD413 FD413 FD413 FD413
0,8/32 0,8/36 0,8/40 0,8/44 0,8/48 0,8/52 0,8/56 0,8/60
886
FD513 FD513 FD513 FD513 FD513 FD513 FD513 FD513
1,1/65 1,1/70 1,1/75 1,1/80 1,1/85 1,1/90 1,1/95 1,1/100
1161
12 3 4
5
B Clean gas outlet
C
D Dirty gas inlet
+ 695
611
1785
1150
310
1100 (x886)
650
886
32 36 40 44 48 52 56 60
1200
9,95 10,66 11,31 11,90 12,45 12,94 13,40 13,83
2170
1900
135
1300 (x1161)
650
1161
65 70 75 80 85 90 95 100
1600
16,13 16,71 17,24 17,73 18,19 18,62 19,02 19,40
- 200 ms pulse duration, 10 s pulse train, 2 min. Pause After one passage. - Sound pressure level : 80 dB(A) in 1 m. - The diameter of the compressed air pipe is depending on the application. - The piping is to be done by the costumer : up to10m distance to compressed air system dia min. 1/2 inch, other cases to be determined. - Pressure min 6,5 bar. - Compressed air connection : 1/2 inch.
ca. 1980
Filter pressure reducer
min.
Assembly door complete if dustygas connection is on top
Dirty gas inlet from top or sides
D* Dusty gas connection possible min. 100
*
Assembly door complete if dusty gas connection is at the back
165 E Area for bag removal 1300
500
1055
min. 100
F x (180)
140 For clean gas connection
38l
365
depending on application
1000
C
Dusty gas connection possible
B x (180) Clean gas connection possible at at the right or the left side
min. 100
A
Averge compressed air consumption [Nm/h3] 8,29 9,17 9,95 10,66 11,31
[mm] 405
Compressed air mains connection
440
Approx. Weight [kg] 1000
800 (x611)
100
Control cabinet with rain shield, installtion possible at the right or the left side
Filter area [m2] 18 21 24 27 30
[mm] 415
Pressure tank Nominal length
F Clean gas outlet
550
1 Product name : F = cassette-type filter 2 Cleaning method : D = compressed air 3 No. of bags per column 4 Length of the filter bags :13 = 1.3m 5 Filter size 6 Quantity of bags if fully equipped
6
E
477
FD
Bag Filters
Type
38l
38l
260
IPB100
1005
338
Nominal length
655 1310
24
* - The dusty dirty gas connection is not drilled according to works standard but according to hole pattern on the corresponding drawing - If the dirty dusty gas connection is on top the pressure tank is mounted at the face an & the assembly door is installed in the back. - For size and arrangement of the pressure tank see drawing
1410
305
12 3 4
888 1163 1493 1768 2043 2318 2648 2923 3198 3473 3803 4078 4353 4628 4958 5233 5508 5783 6113 6388 6663 6938 7268 7543 7818
0.75/75 1.00/100 1.25/125 1.50/150 1.75/175 2.00/200 2.25/225 2.5/250 2.75/275 3.00/300 3.25/325 3.50/350 3.75/375 4.00/400 4.25/425 4.50/450 4.75/475 5.00/500 5.25/525 5.50/550 5.75/575 6.00/600 6.25/625 6.50/650 6.75/675 5
6
102 136 170 204 238 272 306 340 374 408 442 476 510 544 578 612 646 680 714 748 782 816 850 884 918
2950 3350 3850 4350 4850 5200 5500 5950 6150 6450 6850 7250 7500 7750 8750 9000 9200 9350 9750 10500 10700 10850 11250 11700 11950
1 Product name : F = cassette-type filter 2 Cleaning method : D = compressed air 3 No. of bags per column 4 Length of the filter bags : 20= 2.0m 5 Filter size 6 Quantity of bags if fully equipped
No. of compartments
Average compressed air consumption [Nm3/h]
1x0.75 1x1.00 1x0.50 ; 1x0.75 2x0.75 1x1.00 ; 1x0.75 2x1.00 3x0.75 1x1.00 ; 2x0.75 2x1.00 ; 1x0.75 3x1.00 1x1.00 ; 3x0.75 2x1.00 ; 2x0.75 3x1.00 ; 1x0.75 4x1.00 2x1.00 ; 3x0.75 3x1.00 ; 2x0.75 4x1.00 ; 1x0.75 5x1.00 3x1.00 ; 3x0.75 4x1.00 ; 2x0.75 5x1.00 ; 1x0.75 6x1.00 4x1.00 ; 3x0.75 5x1.00 ; 2x0.75 6x1.00 ; 1x0.75
17.23 19.39 20.97 22.17 23.12 23.88 24.52 25.05 25.50 25.89 26.23 46.25 47.05 47.78 48.44 49.04 49.59 50.10 50.56 51.00 51.40 51.77 52.12 52.45 52.75
- Filter housing made of 3 mm sheet metal. - Hood 600mm high and without inserts. - Without special construction and without ladder. - until size 3.25 : 1 valve open, per impulse. - from size 3.5 : 2 valves open, per impulse. - The diameter of the compressed air pipe is depending on the application. - The piping is to be done by the costumer : up to 10m distance to compressed air system dia min. 1 inch, other cases to be determined. - Pressure min 6,5 bar. - Connection for compressed air : 1 inch.
- Size and position of pressure tank see at drawing S50002_2/2. - Impulse: 200ms, 10 sec waiting time, 2 min pause after one sequence. - Noise level: 80db(A) in 1m.
2763
Nomial length
Dusty gas connection possible
Dirty gas inlet from top or sides
1830
Depending on order
Dusty gas connection possible
Nominal length +~340
Dusty gas connection possible
Compressed air mains connection Area for bag removal 1475
745
LW 475
1550
+ ca.1320
For clean gas connection
2800
Nominal length
1660
2237
min.100
max. 1957x(600) Clean gas connection possible at the right or the left side
308 1023
1144
FD520 FD520 FD520 FD520 FD520 FD520 FD520 FD520 FD520 FD520 FD520 FD520 FD520 FD520 FD520 FD520 FD520 FD520 FD520 FD520 FD520 FD520 FD520 FD520 FD520
Filter area (gross/net) Total weight in [m2] [kg]
FD
Nominal length [mm]
Type
Bag Filters
Planning in data for FD 520
1363
Screw conveyor
2980 Nominal length
1830
25
Planning in data for FD 620 Nominal length [mm] 888 1163 1493 1768 2043 2318 2648 2923 3198 3473 3803 4078 4353 4628 4958 5233 5508 5783 6113 6388 6663 6938 7268 7543 7818
FD
Bag Filters
Type FD620 FD620 FD620 FD620 FD620 FD620 FD620 FD620 FD620 FD620 FD620 FD620 FD620 FD620 FD620 FD620 FD620 FD620 FD620 FD620 FD620 FD620 FD620 FD620 FD620 12 3 4
0.75/90 1.00/120 1.25/150 1.50/180 1.75/210 2.00/240 2.25/270 2.50/300 2.75/330 3.00/360 3.25/390 3.50/420 3.75/450 4.00/480 4.25/510 4.50/540 4.75/570 5.00/600 5.25/630 5.50/660 5.75/690 6.00/720 6.25/750 6.50/780 6.75/810 5
Filter area (gross/net) Total weight in [m2] [kg] 123 3500 164 4000 204 4600 245 5200 286 5800 327 6200 368 6600 408 7100 449 7400 490 7700 531 8200 572 8700 612 9000 653 9300 694 10500 735 10800 776 11000 816 11200 857 11700 898 12600 939 12800 980 13000 1020 13500 1061 14000 1102 14300
1x0.75 1x1.00 1x0.50 ; 1x0.75 2x0.75 1x1.00 ; 1x0.75 2x1.00 3x0.75 1x1.00 ; 2x0.75 2x1.00 ; 1x0.75 3x1.00 1x1.00 ; 3x0.75 2x1.00 ; 2x0.75 3x1.00 ; 1x0.75 4x1.00 2x1.00 ; 3x0.75 3x1.00 ; 2x0.75 4x1.00 ; 1x0.75 5x1.00 3x1.00 ; 3x0.75 4x1.00 ; 2x0.75 5x1.00 ; 1x0.75 6x1.00 4x1.00 ; 3x0.75 5x1.00 ; 2x0.75 6x1.00 ; 1x0.75
- Filter housing made of 3 mm sheet metal. - Hood 600mm high and without inserts. - Without special construction and without ladder.
1 Product name : F = cassette-type filter 2 Cleaning method : D = compressed air 3 No. of bags per column 4 Length of the filter bags :13 = 1.3m 5 Filter size 6 Quantity of bags if fully equipped
6
Average compressed air consumption [Nm3/h] 17.23 19.39 20.97 22.17 23.12 23.88 24.52 25.05 25.50 25.89 26.23 46.25 47.05 47.78 48.44 49.04 49.59 50.10 50.56 51.00 51.40 51.77 52.12 52.45 52.75
No. of compartments
- until size 3.25 : 1 valve open, per impulse. - from size 3.5 : 2 valves open, per impulse.
- Size and position of pressure tank see at drawing S50002_2/2. - Impulse: 200ms, 10 sec waiting time, 2 min pause after one sequence. - Noise level: 80db(A) in 1m.
- The diameter of the compressed air pipe is depending on the application. - The piping is to be done by the costumer : up to 10m distance to compressed air system dia min. 1 inch, other cases to be determined. - Pressure min 6,5 bar. - Connection for compressed air : 1 inch.
2763
Dusty gas connection possible
Dirty gas inlet from top or sides
1830
Depending on order
Nominal length
possible
Dusty gas connection
Nominal length +~340
Dusty gas connection possible
Compressed air mains connection 308
1023
Area for bag removal 1475
1660
1144
2620
max. 2340x(600) Clean gas connection possible at the right or the left side
min. 100
745
LW 475 1550
+ ca.1320
For clean gas connection
2800
Nominal length
1363
Screw conveyor
2980 Nominal length
26
1830
Rotosorp process
Humidification enhances the effectiveness of the lime to absorb acid gases, by surrounding the particles with a fine film of evaporating liquid, whilst recirculation enables the maximum use to be made of the lime. Separation rates up to approximately 98% are possible.
Bag Filters
Robust construction and relaible operation High efficiency SOx reduction up to 98% Minimal consumption of hydrated lime Compact reactor and pre-separator built as unit with the filter. Rotor in reactor ensures very effective additive mixing
Description The Rotosorp process enables hydrated lime to used in the most efficient and economic manner for SOx reduction. Hydrated lime is first injected into the dirty gas, as it enters the reactor. Humidified hydrated lime mixed with some collected particulate matter, is fed separately into a mixing rotor situated within the reaction chamber, where it is thoroughly mixed with the dirty gas and injected lime. The resulting mixture then passes through a pre-separation chamber from where a proportion of the particulate matter is discharged via a rotary valve into the recirculation conveyor and then back into the reactor. The dirty gas passes into the filter unit and particulate from this is discharged by means of a screw conveyor. Depending upon the status of the operation, material is either discharged to waste or recirculated via a twin shaft mixer into which water for humidification is added. The quantity of water added is adjusted according to the waste gas temperature.
Rotosorp process
Features:
Options: none
Applications: Incineration and other combustion processes Any process requiring SOx reduction
2 1
7 3
10
6
8
4
9
5
Dirty gas Fresh hydrated lime 3 Reactor 4 Distributuing screw conveyor 5 Rotor 1
2
Preseparator Filter 8 Twin shaft mixer 9 To residues silo 10 Cleaned gas 6
7
27
Cyclopac & Cyclopex
Bag Filters
Bag filter type Cyclopac and Cyclopex Description
ATEX II 2D certified equipment under the INERIS no. 03 ATEX 3035 X/01
Cyclopac / Cyclopex are cyclonic reverse jet cleaned tubular bag filters designed for continuous operation with high dust loadings, suitable for outdoor location. The cyclonic pre-separation together with the patented inner core design enable very high filtration efficiency as most of the waste does not reach the filter bags. The lighter dust load on the filter bags reduces the differential pressure during normal operation. whilst prolonging filter bag life. ATEX certified Dantherm explosion panels enable the units to handle potentially explosive dusts.
Features: Robust welded steel construction Centrifugal pre-separation with patented inner core (thimble) design Covered by patents 81-1979, 88-06830, 95-05404 Low emissions down to 0.1mg/m3 Weatherproof for exposed locations Powerful on-line reverse jet cleaning, with differential pressure monitor ATEX certified explosion relief panels for use with explosive dusts Good range of filter materials
Although originally used for dust and chip extraction in wood based manufacturing industries, Cyclopac and Cyclopex are ideally suited to many other high dust volume applications in industries such as agricultural, food and feed.
Cyclopac: ten unit sizes from 30m2 to 638m2 Suitable for positive or negative pressure (-5000Pa to +2000Pa) Conical hopper and structure Discharge by rotary valve or into bin
Cyclopac features waste discharge via a conical hopper and rotary valve or dust collection bin as required. The unit may be used under positive pressure, with dust blown into the unit, or under negative pressure with a clean air extract fan.
Options: Air outlet components for discharge outdoors or to divert air back to workplace Access ladder to clean air chamber CARZ ATEX back pressure flap IFD Dust emission monitor Dry sprinkler connections for fire safety
Applications: Timber and wood working machinery dust extraction Furniture production extraction and waste management Bulk handling at ambient temperature in most industries
Type 4Y1 4Y2 4Y3 4Y4 4Y5 4Y6 4Y7 4Y8 4Y9 4Y10 28
Technical parameters Filter area Diameter Height [m2] [mm] [mm]
Total weight [kg]
30
1710
6090
850
50
2150
7010
1070
74
2320
7940
1400
97
2510
8130
1880
148
3000
8530
2700
198
3460
9120
3460
277
4130
9940
4600
375
4730
10680
5630
494
5350
11100
7600
638
5990
11280
8200
Cyclopex: nine unit sizes from 50m2 to 638m2 For use under positive pressure ure only (+2000Pa) Low height tangential discharge directly into transport rt system
Bag Filters
Cyclopex range is based closely upon the Cyclopac, but the hopper is replaced by a low height discharge section with tangential outlet for connection to a low pressure waste transport system. It is designed for positive pressure operation only, with the dusty air being blown into the filter unit. However, this arrangement results in a much lower height unit.
Cyclopac & Cyclopex
Bag filter type Cyclopac and Cyclopex
Technical parameters Type
Filter area [m2]
Diameter [mm]
Height [mm]
Total weight [kg]
4X2
50
2150
5010
1020
4X3
74
2320
5840
1330
4X4
97
2510
6750
1910
4X5
148
3000
6730
2750
4X6
198
3460
7240
3400
4X7
277
4130
7850
4500
4X8
375
4730
7940
5430
4X9
494
5350
7910
7500
4X10
638
5990
8570
8050
Spare parts for Cyclopac & Cyclopex Types No. of bags Types No. of bags Gear motor with rotating scraper
4Y1
4Y2
4Y3
4Y4
4Y5
4Y6
4Y7
4Y8
4Y9
4Y10
22
37
41
54
82
110
154
208
274
354
4X2
4X3
4X4
4X5
4X6
4X7
4X8
4X9
4X10
37
41
54
82
110
154
208
274
354
Accessories Coil box of 5 Coil box of 8 Coil box of 12 Valve 1 inch Valve 1,5 inch
Rubber hose 1 inch Rubber hose 1,5 inch
Clamp 1 inch Clamp 1,5 inch
Compressed air tank Safety valve Controller PSI16 Controller PSI8 Extension PSI8 Explosion panel
For filters delivered before May 2005 or for electrovalve 220V/CA For filters delivered after April 2005 or for electrovalve 24V/CC Bolts and seal included
29
ØF
Type 4X
ØF
Ø750
Ø 750
Vents 920x586 ØA
C
393
Vents 920x586 ØA
E
393
529
529
1004
Type 4Y 1004
Cyclopac & Cyclopex
Bag Filters
Planning in data for Cyclofilters series 4 sizes 1 to 3
G
C
P
P
G
Q
R
N
M
M
D
D
ØB
ØB
PV 410x510
H
J
PV 410x510
ØF
K
Ø BAP
ØB
(1)
4Y1
4Y2
4X2
4X3
1295
1605
1780
1605
2045
2220
C
6088
D
2100
2300
2950
E
1500
1500
1650
(1)
7007
5007
7935
ØB
1531
1865
2020
485 x 155
575 x 220
839 x 280
H
1350
I
725
J K
142
2000
2100 885
M
920
250
865.5
G
250 1092.5
1562.5
1018
1762.5
2280.5
N
144
144
O
820
920
P
200
Q Ø BAP
605
605
592
605
592
400
400
180
450
180
Weight [kg]
850
1070
1020
1400
1330
(1) flange inside
(2) frame inside
Waste inlet 4XY
1170 930.5
1607.5
Ø 900 BAG
Clean air outlet 4XY
5835
F G (2)
L
30
4Y3
I
Type Ø A (1)
200
O
200
ØB
Ø BAP Waste outlet 4X
L
ØF
ØF
Type 4Y
529
1004 393
393
Vents 920x586 Évents 920x586
Ø 750
E
1004
Ø 750
529
Type 4X
Vents 920x586 Évents 920x586
ØA
ØA
G
Q
R
M J
R Q
PV 410x510
ØS
H
N
J
D
ØB
M
D
ØB
C
P
P
G
PV 410x510
ØF
K
Ø BAP
Clean air outlet Sortie air propre4XY 4XY
Ø 900 BAG
Type
4Y4
4Y5
4X5
4Y6
4X6
ØA
1960
2370
2720
ØB
(1)
2405
2870
3345
C
8122
D E ØF G ØB
4X4
(1)
(1)
(2)
6742
9116
7236 3030
1650
1650
1650
2200
2610
2960
2180
I
6723 3030
1090 x 284
H
8523
3024
1480 x 320 2500
1150
1583 x 401 3030
1300
1480
I
J
250
K G
Waste inlet 4XY Entrée déchets 4XY
800
612
R
Ø BAP L
1942.5 184
1300
1450
206 590
612
674
ØS
1037
174
200
Q
1740
2034 1150
P
1150
1003
154
O
250
1495
2229
N
Waste outlet 4X 4X Sortie déchets
700
770
M
ØS
250
1260
L
O
C
Bag Filters
Cyclopac & Cyclopex
Planning in data for Cyclofilters series 4 sizes 4 to 6
246 583
612
674 1705
586 674
2220
2305
Ø BAP
500
200
550
240
600
260
Weight [kg]
1880
1910
2700
2750
3460
3400
(1) flange inside
(2) frame inside
31
Type 4Y
ØF
Type 4X
ØF
Ø 750
Ø 750
393
Vents 920x586
ØA
E
529
1004
529
1004
Vents 920x586
393
Cyclopac & Cyclopex
Bag Filters
Planning in data for Cyclofilters series 4 sizes 7 & 8
ØA P
G C
C
P
G
D
ØB
N
H
PV410 X 510
Q
J
J
R
R
Q
M
M
D
ØB
ØS
PV410 X 510
(1)
C D
4X8 3650
4005
4610
9937
7851
10676
7932 3030
E
1650
1650
Ø F (1)
3455
3890
G H
1751 x 506 3762
I J
250
1676
250
aO
2422
37.5°
30° 1105
1382
1778.5
1719.5
G
N
204
229
O
1600
1900
326 607
ØB
1676
2067.5
285 585
607
Waste inlet 4XY
Ø
S
585 674 O
674
ØS
2488
3095
Ø BAP
600
300
600
350
Weight [kg]
4600
4500
5630
5430
(1) flange inside
Ø 900BAG
1985
K
Q R
Clean air outlet 4XY
1951 x 650
a°
P
G BA 00 Ø9
4420 1720
L M
K
4Y8
3030
(2)
32
4X7 3215
I
ØB
4Y7
I
Type Ø A (1)
K
ØF
Ø BAP
(2) frame inside
Waste outlet 4X
Ø BAP L
Type 4X
Type 4Y
ØF
ØF
Ø 750
Ø 750
393
E
393
Vents 920x586
V
V
T
T
Vents 920x586
Bag Filters
Cyclopac & Cyclopex
Planning in data for Cyclofilters series 4 sizes 9 & 10
ØA
ØA G
P
C
C
P
G
R
ØS
PV410 X 510
H
N
J
Q
J
R
Q
M
M
D
ØB
D
ØB
K1
Ø
AG wB
Clean air outlet 4XY
a
O
30O
I
I
ØB
G
Waste inlet 4XY
S
O
Ø
Ø BAP
K2
ØF
PV410 X 510
Waste outlet 4X
Ø BAP L
Type Ø A (1) Ø B (1) C D E Ø F (1) G (2) H I J K1/K2 a° Ø w/v L M N O P Q R ØS T Ø BAP Weight [kg] (1) flange inside
4Y9
4X9
4Y10
4140
4660
5230 11097
4X10 5866
7906
11276
8562
3030
3030
1650
1650
4380
4900
1130 x 700
1320 x 776
5091
4972 2170
250
2330 1900
2100 / 2290
250
2258
2330 / 2550
30°
40°
900 / 529
1150 / 644
1600
1580
1979
1848 254
279
2100
2300
436 607
472 1262
607
674
1155 674
3577
3577
1004
1256
800
400
800
450
7600
7500
8200
8050
(2) frame inside
33
Type 4X
ØF
ØF
529
K
E
K
1004
Ø 750
393
Cyclopac & Cyclopex
Bag Filters
Planning in data for Cyclopex series 4 sizes 6, 7 & 8 with rotating scraper
G BA 00 9 Ø
ØA G C
P
Clean air outlet 4XY D
Ø 900BAG
aO
Q
N
I
J
M
ØB
ØB
I
PV410 X 510
G
4X6BRV1
4X7BRV1
4X8BRV1
2720
3215
3650
3345
4005
4610
C D
7236
7851
7932
2356
2356
2356
E Ø F (1)
1650
1650
1650
2960
3455
3890
G (2)
1583 x 401
1751 x 506
1951 x 650
I J
1480
1720
1985
1824
2350
2350
K
1740
2067.5
2422
a°
/
37.5°
30°
M
1268.5
1104.5
1045.5
N O
827
1050
1075
1350
1600
1900
P
246
326
285
Q
710
900
900
Ø BAP
260
300
350
Weight [kg]
3600
5000
6000
(1) flange inside
34
(2) frame inside
ØB
O
Type Ø A (1) Ø B (1)
Waste inlet 4XY
Waste outlet 4X
Ø BAP L
Type 4X
ØF
393
Vents 920x586
E
V
T
Ø 750
Type
ØA
C
P
G
D
ØB
4X9BRV1
4X10BRV1
ØA
(1)
4140
4660
ØB
(1)
5230
5866
C
7906
8562
D
3030
3030
1650
1650
4380
4900
M
E
N
Q
J
R
ØF G
ØS
K1
K2
ØF
PV410 X 510
Ø
AG wB
Ø wBAG Clean air outlet 4XY
aO
I 30 O
Bag Filters
Cyclopac & Cyclopex
Planning in data for Cyclopex series 4 sizes 9 & 10 with rotating scraper
(1)
(2)
1130 x 700
1320 x 776
I
2170
2330
J
1900
2258
K1/K2
2100 / 2290
2330 / 2550
a°
30°
40°
Ø w/v
900 / 529
1150 / 644
M
1979
1848
N
1100
1125
O P
2100 436
2300 472
Q
900
900
R
674
674
T
1004
1256
Ø BAP
400
450
Weight [kg]
8000
8700
(1) flange inside
(2) frame inside
I
ØB
G
Waste inlet 4XY
S
O
Ø
Waste outlet 4X
Ø BAP L
35
Cyclopac & Cyclopex
Bag Filters
Access to clean air chamber Example of weather cowl Identical on all sizes from 1 to 10 : Diameter 900 - For size 1 to 8: cowl for rain protection Ø 900 mm - For size 9: Including a pipe with Ø 900 mm, length 580 mm - For size 10: Including a reduction cone with Ø1150 mm to 900 mm, length 667 mm.
156 893
Access to clean air chamber Example of access via outlet duct 1 - Component for access to clean air chamber in 900mm for sizes 1 to 8 2 - Component for access to clean air chamber in 900mm for size 9 Including the connection pipe Dia. 900 lg: 580 mm 3 - Component to access to clean air chamber in 1150mm for size 10
Diameter
A
B
900
156
1000
1150
823
1667
Dimensions in mm.
Ø
B
A
Access door
36
Air flow direction
Diameter
A
B
C
D
REF.
500 650 800 950 1150
1102 1185 1500 1750 2000
690 755 1030 1195 1397
750 758 985 1155 1164
705 882 1111 1220 1419
WF0865 WF1313 WF0877 WF0881 WF0884
Bag Filters
Cyclopac & Cyclopex
Summer/ Winter gate for Cyclofilters series 4
Summer /Winter gate : 5 diameters are available.
Note :
Size
Suggested T-Bracket
Size
Suggested T-Bracket
1 2 3 4 5
1 x 500 1 x 500 1 x 500 1 x 650 1 x 800
6 7 8 9 10
1 x 950 2 x 800 2 x 950 2 x 950 2 x 1150
- Manual operation : Switch on control panel. - Automatic operation : Via PSI8 reverse jet controller auxiliary switch.
37
MJB-A & MJB-H
Bag Filters
Bag filters type MJB-A and MJB-H Description The MJB-A/H is a range of modular reverse jet cleaned tubular bag filters designed for continuous operation in bulk handling and process applications. Developed from the smaller long established MJB range, they offer two bag lengths and online cleaning by high efficiency two stage diaphragm valves. Filter areas range from 158m2 to about 1700m2 but the modular design enables larger single units to be assembled on site as required. All MJB-A and MJB-H units have generously sized integral pre-separation chambers to increase their dust load capacity whilst reducing the load on the filter bags. All maintenance is from the top, within the handrailed area.
Applications: Bulk handling and dockside installations Ferrous and non-ferrous metal melting Galvanising and other finishing processes Agricultural, bulk food and feed processes, handling and distribution Construction materials, clay, brick and block making Cement and aggregate production and distribution Flue gas treatment including biomass and incineration Waste recycling
Features: Robust welded steel construction Weatherproof for exposed locations Modular design enables large units to be assembled on site Filter area from 158m2 to 1700m2 or more in single housing Split cages on MJB-H for convenience during bag changing On-line cleaning with high efficiency two stage diaphragm valves Compressed air pressure typically 5.0 to 5.5bar Normal maximum negative/ positive operating pressure 7000Pa/2000Pa Large integral pre-separation chamber Downflow/crossflow inlet air pattern reduces cleaning power required Wide range of filter media for special applications Easy access for maintenance of bags and cleaning components from unit top within handrails
Options: Discharge options include screw conveyors, rotary valves, gravity or motorised flap valves or bins Higher negative/positive operating pressure 10000Pa/5000Pa Trace heating and insulation to customer standards ATEX certified explosion relief panels when handling explosive dusts, St1, St2, St3 Available in various stages of assembly to suit transport and site access conditions
38
‌.during normal operation 1. During normal operation, the dust laden air from the plant enters via the inlet. 1
The lighter dust collects on the outside of the filter bags 4 as clean air passes through to the inside of the bags. Finally, the clean air travels through the air outlet 5 where it may be returned to the plant or exhausted outdoors.
Bag Filters
3.
NFZ3000 Filter
2. A vertical slotted baffle 2 separates the inlet section that slows the airstream and directs dust downward into the hopper, protecting the bags from direct abrasion but allowing air to pass horizontally between the bags.
Bag Filters
MJB-A & MJB-H
How MJB-A and MJB-H work
4. The heavier dust passes through the hopper section 3 from where it can be discharged into a metal bin or other waste discharge system. 7
‌.while cleaning 1. The MJB A and H can utilise a differential pressure gauge to control the compressed air cleaning. In essence, the filter cleans itself when it needs to. 2. A compressed air line must be connected to one end of the compressed air manifold. 8 3. A solenoid valve opens to allow compressed air from the manifold into the jet tubes. The jet tubes 6 are aligned above each row of the filter bags. 4. The downward blast 10 blows the dust off the tubular filter bag (from the inside out); 4 heavier dust passes through the hopper section 3 from where it can be discharged into a metal bin or other waste discharge system. 7
39
MJB-A & MJB-H
Bag Filters
MJB-A Technical parameters
No. of bags
Filter area
MJB-A unit
No. of valves
[m2]
40
Width W
No. of tanks
[mm]
Filter weight excl. hopper
Typical weight of hopper
[kg]
[kg]
8 valves
10 valves
12 valves
Number & size of sections
MJB 158/A/8-10
80
158
8
1935
1
3417
1367
1
-
-
MJB 198/A/10-10
100
198
10
2365
1
3890
1556
-
1
-
MJB 238/A/12-10
120
238
12
2795
1
4367
1747
-
-
1
MJB 317/A/16-10
160
317
16
3870
2
5835
2334
2
-
-
MJB 356/A/18-10
180
356
18
4300
2
6308
2523
1
1
-
MJB 396/A/20-10
200
396
20
4730
2
6781
2712
-
2
-
MJB 435/A/22-10
220
435
22
5160
2
7258
2903
-
1
1
MJB 475/A/24-10
210
475
24
5590
2
7735
3094
-
-
2
MJB 515/A/26-10
260
515
26
6235
3
8726
3490
2
1
-
MJB 554/A/28-10
280
554
28
6665
3
9199
3680
1
2
-
MJB 594/A/30-10
300
594
30
7095
3
9672
3869
-
3
-
MJB 633/A/32-10
320
633
32
7525
3
10149
4060
-
2
1
MJB 673/A/34-10
340
673
34
7955
3
10626
4250
-
1
2
MJB 713/A/36-10
360
713
36
8385
3
11103
4441
-
-
3
MJB 752/A/38-10
380
752
38
9030
4
12 090
4836
1
3
-
MJB 792/A/40-10
400
792
40
9460
4
12563
5025
-
4
-
MJB 831/A/42-10
420
831
42
9890
4
13040
5216
-
3
1
MJB 871/A/44-10
440
871
44
10320
4
13517
5407
-
2
2
MJB 911/A/46-10
460
911
46
10750
4
13994
5598
-
1
3
MJB 950/A/48-10
480
950
48
11180
4
14471
5788
-
-
4
MJB 990/A/50-10
500
990
50
11825
5
15454
6182
-
5
-
MJB 1029/A/52-10
520
1029
52
12255
5
15931
6372
-
4
1
MJB 1069/A/54-10
540
1069
54
12685
5
16408
6563
-
3
2
MJB 1108/A/56-10
560
1108
56
13115
5
16885
6754
-
2
3
MJB 1148/A/58-10
580
1148
58
13545
5
17362
6945
-
1
4
MJB 1188/A/60-10
600
1188
60
13975
5
17839
7136
-
-
5
W
* The Clean Air Chamber height includes toeboard
Bag Filters
MJB-A & MJB-H
MJB-A Planning in data
2 825
4 100
10 200 nominal
*1 050 1 750 2 250
Hopper heights are typical values for 55o valley angle trough hopper
41
MJB-A & MJB-H
Bag Filters
MJB-H Technical parameters
MJB-H unit
No. of bags
Filter area
No. of valves
[m2]
42
width W
No. of tanks
[mm]
Filter weight excl. hopper
Typical weight of hopper
[kg]
[kg]
8 valves
10 valves
12 valves
Number & size of sections
MJB 295/H/10-10
100
295
10
2365
1
4350
1740
-
1
-
MJB 354/H/12-10
120
354
12
2795
1
4919
1968
-
-
1
MJB 472/H/16-10
160
472
16
3870
2
6571
2628
2
-
-
MJB 531/H/18-10
180
531
18
4300
2
7136
2854
1
1
-
MJB 590/H/20-10
200
590
20
4730
2
7701
3080
-
2
-
MJB 649/H/22-10
220
649
22
5160
2
8270
3308
-
1
1
MJB 708/H/24-10
240
708
24
5590
2
8839
3536
-
-
2
MJB 767/H/26-10
260
767
26
6235
3
9922
3969
2
1
-
MJB 826/H/28-10
280
826
28
6665
3
10487
4195
1
2
-
MJB 885/H/30-10
300
885
30
7095
3
11052
4421
-
3
-
MJB 944/H/32-10
320
944
32
7525
3
11621
4648
-
2
1
MJB 1003/H/34-10
340
1003
34
7955
3
12190
4876
-
1
2
MJB 1062/H/36-10
360
1062
36
8385
3
12759
5104
-
-
3
MJB 1121/H/38-10
380
1121
38
9030
4
13838
5535
1
3
-
MJB 1180/H/40-10
400
1180
40
9460
4
14403
5761
-
4
-
MJB 1239/H/42-10
420
1239
42
9890
4
14972
5989
-
3
1
MJB 1298/H/44-10
440
1298
44
10320
4
15541
6216
-
2
2
MJB 1357/H/46-10
460
1357
46
10750
4
16110
6444
-
1
3
MJB 1416/H/48-10
480
1416
48
11180
4
16679
6672
-
-
4
MJB 1475/H/50-10
500
1475
50
11825
5
17754
7102
-
5
-
MJB 1534/H/52-10
520
1534
52
12255
5
18323
7329
-
4
1
MJB 1593/H/54-10
540
1593
54
12685
5
18892
7557
-
3
2
MJB 1652/H/56-10
560
1652
56
13115
5
19461
7784
-
2
3
MJB 1711/H/58-10
580
1711
58
13545
5
20030
8012
-
1
4
MJB 1770/H/60-10
600
1770
60
13975
5
20599
8240
-
-
5
Bag Filters
MJB-A & MJB-H
MJB-H Planning in data * The Clean Air Chamber height includes toeboard W
2 825
*1 050
12 200 nominal
6 150 1 750 2 250
Hopper heights are typical values for 55o valley angle trough hopper
43
Bag filter type MJB
44
MJB
Bag Filters
Description The MJB is a long established range of reverse jet cleaned tubular bag filters designed for continuous operation in bulk handling and process applications. This second generation of the MJB offers four bag lengths and on-line high efficiency reverse jet cleaning. Filter areas range from 7m2 to 210m2 as standard, but units up to about 350m2 may be made to special order. All MJB units have generously sized integral pre-separation chambers to increase their dust load capacity whilst reducing the load on the filter bags. Normal maintenance is from the top, within handrails if specified, but bag changing may be specified from the side, if headroom does not allow top access. A range of space saving integral fans from 0.75kW to 18.5kW may be specified, with optional air silencers.
Features:
Applications: Bulk handling and dockside installations Ferrous and non-ferrous metal melting Galvanising and other finishing processes Agricultural, bulk food and feed processes, handling and distribution Construction materials, clay, brick and block making Cement and aggregate production and distribution Flue gas treatment including biomass and incineration Waste recycling
Robust welded steel construction Weatherproof for exposed locations Filter area from 7m2 to 210m2 as standard Four bag lengths available On-line cleaning with high efficiency diaphragm valves Compressed air pressure typically 6.0 bar Normal maximum negative/ positive operating pressure 8000Pa/2000Pa Large integral pre-separation chamber Downflow/crossflow inlet air pattern reduces cleaning power required Wide range of filter media for special applications Good access for maintenance of bags and cleaning components from unit top or side according to specification Cleaning sequence controller type NF8HD in IP65 enclosure
Options: Discharge options include screw conveyor, rotary valve, gravity or motorised flap valve or quick release bin Flanged inlet and outlet for ducting and remote fan, if integral fan is not fitted. Range of integral fans from 0.75kW to 18.5kW with optional air silencers Separate floor mounted Combifab fans for larger installations Access ladders and handrails for maintenance Higher negative/positive operating pressure 15000Pa/5000Pa Trace heating and insulation to customer standards Operating temperature up to 250ËšC ATEX certified explosion relief panels when handling explosive dusts, St1, St2, St3 Free standing dust collector, open based or insertable for direct mounting Dedicated control systems for complete dust extraction installation
How MJB works
1. During normal operation, the dust laden air from the plant travels down the supply duct. 1
MJB
2. A vertical slotted baffle 2 separates the inlet section that slows the airstream and directs dust downward into the hopper, protecting the bags from direct abrasion but allowing air to pass horizontally between the bags. 3. The lighter dust collects on the outside of the filter bags 4 as clean air passes through to the inside of the bags. Finally, the clean air travels through the air outlet 5 where it may be returned to the plant or exhausted outdoors.
5
1
9
4. The heavier dust settles in the hopper section 3 where it can be discharged into a metal bin 7 or other waste discharge system.
... while cleaning 1. The MJB can utilise a differential pressure gauge to control the compressed air cleaning. In essence, the filter cleans itself when it needs to!
6
8
2
10
3
2. A compressed air line must be connected to one end of the compressed air manifold. 8 3. A solenoid valve opens to allow compressed air from the manifold into the jet tubes the jet tubes are aligned above each row of the filter bags. 6
Bag Filters
‌ during normal operation
4
7
4. The downward blast 10 blows the dust off the tubular filter bag (from the inside out) 4 where it settles into the hopper section 3 to be collected in the metal bin 7 or other waste discharge system.
45
Planning in data for MJB S Fan and silencer optional;
A A1
Air Inlet
MJB
Bag Filters
A2
B
Air Outlet
F 878
Open base venting unit with mounting flange at base of dirty air chamber.
D 450
205
8 x dia12
C
450
350 205
350
E 205
205
Hopper outlet flange Insertable venting unit with mounting flange at base of clean air chamber.
Front and side view of standard MJB complete with typical fan and silencer, mounted on a bin hopper. Rotary valve, flap valve and other discharge options available.
A1
A2
A
B
C
D
E
MJB Short
CAC width
Add for side preseparation
DAC hopper width
CAC, DAC & hopper depth
CAC, DAC & hopper height
DAC height
Hopper 75 l bin height
Filter Unit
Hopper
No. of bins
7/S/3-6 9/S/4-6 10/S/3-8 12/S/4-8 14/S/5-8 16/S/4-11 19/S/6-8 22/S/7-8 25/S/8-8 22/S/5-11 26/S/6-11 30/S/7-11 35/S/8-11
800 800 800 800 1150 800 1150 1500 1500 1150 1150 1500 1500
350 350 350 350 350 350 350 350 350 350 350 350 350
1150 1150 1150 1150 1500 1150 1500 1850 1850 1500 1500 1850 1850
1220 1220 1570 1570 1570 2095 1570 1570 1570 2095 2095 2095 2095
3395 3595 3595 3595 3755 4195 3755 3935 3935 4195 4195 4195 4195
1050 1050 1050 1050 1050 1050 1050 1050 1050 1050 1050 1050 1050
1467 1467 1667 1667 1827 2267 1827 2007 2007 2267 2267 2267 2267
381 397 406 428 563 642 583 682 702 749 776 909 936
354 354 422 422 490 648 490 558 558 716 716 784 784
1 1 1 1 1 1 1 1 1 1 1 1 1
CAC = clean air chamber DAC= dirty air chamber
Key example: MJB 7/S/3-6 7 S 36
46
Typical weights [kg]
Filter area m2 Filter bag height No. of valves (3) and no. of filter bags per valve (6)
Planning in data for MJB M Fan and silencer optional;
A A1
Air Inlet
MJB
Air Outlet
F 878
Bag Filters
A2
B
Open base venting unit with mounting flange at base of dirty air chamber.
D 450
205
8 x dia12
C
450
350 205
350
E 205
205
Hopper outlet flange Insertable venting unit with mounting flange at base of clean air chamber.
Front and side view of standard MJB complete with typical fan and silencer, mounted on a bin hopper. Rotary valve, flap valve and other discharge options available.
A1 MJB Medium
CAC width
9/M/3-6 12/M/4-6 12/M/3-8 16/M/4-8 20/M/5-8 22/M/4-11 24/M/6-8 28/M/7-8 28/M/5-11 32/M/8-8 33/M/6-11 39/M/7-11 44/M/8-11 50/M/9-11 55/M/10-11
800 800 800 800 1150 800 1150 1500 1150 1500 1150 1500 1500 1850 1850
A2
A
B
Add for side DAC pre-separa- hopper tion width 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350
1150 1150 1150 1150 1500 1150 1500 1850 1500 1850 1500 1850 1850 2200 2200
CAC = clean air chamber DAC= dirty air chamber
C
CAC, DAC CAC,DAC & hopper & hopper depth height 1220 1220 1570 1570 1570 2095 1570 1570 2095 1570 2095 2095 2095 2095 2095
3765 3765 3965 3965 4565 4125 4305 4565 4305 4565 4565 4565 4565 4735 4735
D
E
DAC height
Hopper 75 l bin height
1420 1420 1420 1420 1420 1420 1420 1420 1420 1420 1420 1420 1420 1420 1420
1467 1467 1667 1667 1827 2267 1827 2007 2267 2007 2267 2267 2267 2437 2437
Typical weights [kg] No. of bins Filter Hopper Unit 383 401 441 465 619 652 642 924 794 947 825 965 996 1146 1177
354 354 422 422 490 648 490 558 716 558 716 784 784 852 852
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Key example: MJB 9/M/3-6 9 M 3-6
Filter area m2 Filter bag height No. of valves (3) and no. of filter bags per valve (6) 47
Planning in data for MJB L Fan and silencer optional;
A A1
Air Inlet
Air Outlet
F 878
MJB
Bag Filters
A2
B
Open base venting unit with mounting flange at base of dirty air chamber.
D 450
205
8 x dia12
C
450
350 205
350
E 205
205
Hopper outlet flange Insertable venting unit with mounting flange at base of clean air chamber.
Front and side view of standard MJB complete with typical fan and silencer, mounted on a bin hopper. Rotary valve, flap valve and other discharge options available.
MJB Long
A1
A2
CAC width
14/L/3-6 19/L/4-6 19/L/3-8 26/L/4-8 32/L/5-8 35/L/4-11 38/L/6-8 44/L/7-8
800 800 800 800 1150 800 1150 1500
Add for side preseparation 350 350 350 350 350 350 350 350
44/L/5-11 50/L/8-8 52/L/6-11 60/L/7-11 70/L/8-11 78/L/9-11 87/L/10-11 94/L/11-11 104/L/12-11 120/L/14-11 140/L/16-11
1150 1500 1150 1500 1500 1850 1850 2200 2200 2550 2900
350 350 350 350 350 350 350 350 350 700 700
A
C
D
E
DAC CAC,DAC CAC,DAC DAC Hopper hopper &hopper & hopper height 75 l bin width depth height height 1150 1220 4395 2050 1467 1150 1220 4395 2050 1467 1150 1570 4595 2050 1667 1150 1570 4595 2050 1667 1500 1570 4755 2050 1827 1150 2095 5195 2050 2267 1500 1570 4755 2050 1827 1850 1570 4935 2050 2007 1500 1850 1500 1850 1850 2200 2200 2550 2550 3250 3600
CAC = clean air chamber DAC= dirty air chamber
2095 1570 2095 2095 2095 2095 2095 2095 2095 2095 2095
5195 4935 5195 5195 5195 5365 5365 5195 5195 5195 5195
2050 2050 2050 2050 2050 2050 2050 2050 2050 2050 2050
2267 2007 2267 2267 2267 2437 2437 2267 2267 2267 2267
Typical weights [kg] Filter Unit 490 512 595 625 791 831 821 908 981 938 1021 1181 1221 1392 1432 1627 1667 1930 2129
Key example: MJB 35/L/4-11 35 L 4-11
48
B
Filter area m2 Filter bag height No. of valves (4) and no. of filter bags per valve (11)
No. of bins
Hopper 354 354 422 422 490 648 490 558
1 1 1 1 1 1 1 1
716 558 716 716 784 784 852 957 957 1093 1161
1 1 1 1 1 1 1 2 2 2 2
Planning in data for MJB XL Fan and silencer optional;
A A1
Air Inlet
Air Outlet
F
MJB
878
Bag Filters
A2
B
Open base venting unit with mounting flange at base of dirty air chamber.
D 450
205
8 x dia12
C
450
350 205
350
E 205
205
Hopper outlet flange Insertable venting unit with mounting flange at base of clean air chamber.
Front and side view of standard MJB complete with typical fan and silencer, mounted on a bin hopper. Rotary valve, flap valve and other discharge options available.
MJB Extra Long 23/XL/3-8 31/XL/4-8 38/XL/5-8 42/XL/4-11 46/XL/6-8 54/XL/7-8 52/XL/5-11 60/XL/8-8 63/XL/6-11 74/XL/7-11 84/XL/8-11 94/XL/9-11 105/XL/10-11 115/XL/11-11 125/XL/12-11 145/XL/14-11 165/XL/16-11 190/XL/18-11 210/XL/20-11
A1
A2
A
CAC width
Add for side preseparation 350 350 350 350 350 350 350 350 350 350 350 350 350 700 700 700 700 700 700
DAC hopper width 1150 1150 1500 1150 1500 1850 1500 1850 1500 1850 1850 2200 2200 2900 2900 3250 3600 3950 4300
800 800 1150 800 1150 1500 1150 1500 1150 1500 1500 1850 1850 2200 2200 2550 2900 3250 3600
CAC = clean air chamber DAC= dirty air chamber
B
C
D
E
CAC,DAC CAC,DAC DAC Hopper &hopper & hopper height 75 l bin depth height height 1570 4995 2450 1667 1570 4995 2450 1667 1570 5155 2450 1827 2095 5595 2450 2267 1570 5155 2450 1827 1570 5335 2450 2007 2095 5595 2450 2267 1570 5335 2450 2007 2095 5595 2450 2267 2095 5595 2450 2267 2095 5595 2450 2267 2095 5765 2450 2437 2095 5765 2450 2437 2095 5595 2450 2267 2095 5595 2450 2267 2095 5595 2450 2267 2095 5595 2450 2267 2095 5765 2450 2437 2095 5765 2450 2437
Typical weights [kg] Filter Unit 774 808 976 1083 1010 1171 1263 1205 1309 1488 1534 1734 1780 2089 2135 2360 2589 2842 3092
No. of bins
Hopper 422 422 490 648 490 558 716 558 716 784 784 852 852 1025 1025 1093 1161 1229 1297
1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2
Key example: MJB 60/XL/8-8 60 XL 8-8
Filter area m2 Filter bag height No. of valves (8) and no. of filter bags per valve (8) 49
Detachable fan performance, with open outlet, at running speed 2900 rpm. 3000
toà3.03.0kW kW de0.75 0.75
2800
FMK Filter
Pression statique Static Pressure (Pa)(Pa)
MJB
Bag Filters
2600 2400 2200 2000
2.2kW
1800
3.0kW
1600
1.1kW 1400
0.75kW
1200 1000 0
200
400
600
800
1000
1200
1400
1600
1800
2000
2200
2400
2600
2800
3000
3200
Débit d'air Air volume m3/hm3/h
Detachable fan performance, with open outlet, at running speed 2900 rpm. 3600 3400
4.0kW; 5.5kW; 7.5kW (small) (petit)
Static Pressure (Pa)(Pa) Pression statique
3200 3000 2800 2600
7.5kW (petit) (small)
2400 2200 2000 1800
5.5kW
1600 1400
4.0kW
1200 1000 0
500
1000
1500
2000
2500
3000
3500
4000
4500
5000
5500
6000
6500
7000
7500
8000
3/h Air volume Débit d'air mm3/h
Detachable fan performance, with open outlet, at running speed 2900 rpm. 5500
(large) 11.0kW, 15.0kW, 18,5kW 7.5kW (grand),
5000
Pression statique(Pa) (Pa) Static Pressure
4500 4000
18.5kW
3500 3000
15.0kW
2500
7.5kW (grand) (large)
2000
11.0kW
1500 1000 0
1000
2000
3000
4000
5000
6000
7000
8000
Débit d'air m3/h Air volume m3/h
Fan size [kW]
50
Fan + silencer [kg]
Dimension F [mm]
up to 3,0
67
1396
4,0 to 7,5-S
108
1685
7,5-L to 18,5
188
1850
9000
10000
11000
12000
13000
14000
15000
Cassette filter type FMK 25 and FMKZ 25
Description The FMK 25 is a range of reverse jet cleaned cassette bag filters designed for continuous operation in light to medium duty bulk handling and process applications. Developed from the long established FK range, it offers two filter cassette types with either four or six filter elements per cassette together with high efficiency reverse jet cleaning. Filter areas range from 15m2 to 88m2. Units may be mounted together to operate as a single larger unit. All FMK units have a built-in pre-separation chamber and diffuser wall to distribute the dust evenly on the filter elements. All maintenance is performed from the unit front. FMKZ 25 has ATEX certified explosion panels for use with explosive dusts in classes St1,St2 or St3. Maximum reduced explosion pressure Pred = 0.3bar.
Type
Technical parameters Standard number of explosion relief panels St1 St2
FMKZ25-2E/4
1
2
FMKZ25-2E/6
1
2
FMKZ25-4E/4
2
2
FMKZ25-4E/6
2
2
FMKZ25-6E/4
2
3
FMKZ25-6E/6
2
3
FMKZ25-8E/4
2
3
FMKZ25-8E/6
2
3
Standard explosion vents 410x410. Filter body and hopper: St1, Kst = max.200 bar x m/s and Pmax = 9 bar. St2, Kst = max.300 bar x m/s and Pmax = 9 bar. St3, Kst = max.600 bar x m/s = special order
Features: Robust galvanised steel construction Weatherproof for exposed locations Filter area from 15m2 to 88m2 Two cassette sizes available, with four or six filter elements per cassette On-line cleaning with high efficiency diaphragm valves Compressed air pressure typically 6.0 bar Normal maximum Negative/ Positive operating pressure 4000/1500Pa Integral pre-separation chamber with diffuser Downflow/crossflow inlet air pattern reduces cleaning power required Wide range of filter media for special applications Good access for maintenance from front of unit Cleaning sequence controller type NF8HD in IP65 enclosure Maximum temperature 75ËšC
Bag Filters
Bulk handling and installations Metal cutting and other finishing processes Agricultural, bulk food and feed processes, handling and distribution Construction materials, clay, brick and block making Light and medium duty dust extraction from processes
FMK 25
Applications:
ATEX II D certified equipment under n° FTZU 02 ATEX 0253
Options: Discharge options include 50 or 100 litre quick release bins, balanced flap valves or rotary valve - ATEX certified where applicable Range of integral fans from 3kW to 18.5kW In-line and enclosure type silencers Air outlet with silencer ATEX certified explosion relief panels when handling explosive dusts St1, St2, St3 Free standing dust collector, with hopper flange or open based for direct mounting Dedicated control systems for complete dust extraction installation
Marking The St1 version is marked: II D St1. The FMKZ25 filter body in the St2 version is marked: II D St2. The marking is based on product certification by FTZU No. 1026.
51
Max. 430
Planning in data for FMK 25 180
245
Bag Filters
300
¯250
FMK 25
240
40
275
min. 900
1140 650
100
¯250
65
145
650
200
200 ¯315
1305
325
1135
1690
1940
2340
2585
325
Free space for maintenance
410 x 410
MAX. 3200
435
¯16
¯16 50L
513 615
600x400 963
Max. 560
245 Max. 430
1065
¯315
650
200
200
465
¯315
265
798 1950
285
145
¯315
1305
MAX. 3550
1305
325
975 2340
1135
1135
2340
2585
975 2585
MAX. 3200
145
¯315
975
¯16
¯16
1163 1265
52
270
65
65
1300
265
1812 1914
Technical parameters
260 800
265 285
65
2600 145
¯400
FMK25-2E/4 FMK25-2E/6 FMK25-4E/4 FMK25-4E/6 FMK25-6E/4 FMK25-8E/4 FMK25-6E/6 FMK25-8E/6
2
15
232
2
22
235
4
29
423
4
44
430
6
44
655
8
58
665
6
66
845
8
88
860
Bag Filters
Max. 560 465
¯400
Weight (kg)
FMK25
Number of Filter area cassettes (m2)
Type
MAX. 3550
Weight including 50 litre bin, ecluding fan
1305
FMK Key example: FMK 25-2E/4 25 Tube diameter in mm 2E Number of cassettes 4 Number of rows for each cassette
975
1135
2340
2585
1625
¯16
50 1250
1215 2565
Inlet and outlet location for FMK25 Inlet positions (at rear):
Outlet without fan:
Top Left
M
L1
M
L1
R1
R1
L2
L1
R1
Left
R2
Bottom Filter front
Fan position (at top): L1
M
L1
R1
M
R1
L2
L1
R1
Right
R2
Outlet without fan: Right RD90
RD270
RD180
Type FMK25-2E FMK25-4E FMK25-6E FMK25-8E
Inlet position M L1 R1 M L1,R1 L1 R1, L2, R2
Technical parameters Inlet direction Fan location
Fan outlet
Outlet , no fan
Top, Right, Left, Down Top, Right, Left, Down Top, Right, Left, Down Top, Right, Left, Down
RD270 RD180, RD90 RD270 RD180, RD90 RD270 RD180, RD90 RD270 RD180, RD90
Right Left Right Left Right Left Right Left
Bold elements correspond to standard locations.
M R1 L1 M R1, L1 R1 L1, R2, L2
53
Inlet and explosion relief panel location on FMKZ25
FMKZ 25
Bag Filters
FMKZ25 – For St1 dust
*
FMKZ25 – For St2 dust
Explosion relief panel: Side view of the filter FMKZ25-2E for St2
Inlet:
REAR ELEVATION
Inlet diameter
160
250
315
400
Al dimensions in mm.
54
Location
B
H
Left
113
1415
Right
113
1415
Top
113
1665
Bottom
113
1165
Left
160
1415
Right
160
1415
Top
160
1665
Bottom
160
1165
Left
195
1415
Right
195
1415
Top
195
1665
Bottom
195
1165
Left
260
1415
Right
260
1415
Top
260
1665
Bottom
260
1165
Description The FM range of radial clean air fans is designed exclusively for direct mounting to the clean air chamber of FMK 25 and FMC 200 filter units. The high efficiency backward curved blade design minimises energy consumption over a wide range of airflow volumes for each of the seven fan sizes from 3.0kW to 18.5kW. The FMZ fan is suitable for use with FMKZ 25 and FMCZ 200 filter units that handle explosive dusts. The FMCZ fan case includes an inspection door.
Marking The FMZ fan is marked with the type for installations outside the explosive atmosphere zone: II D T4 Interior Zone 22
Features:
Options:
Robust galvanised steel construction Range of integral fans from 3kW to 15kW Weatherproof for exposed locations Efficient, backward curved, radial fan design Maximum temperature 75˚C
DUAL Silencer - combined fan motor and air silencer
Specifications
Standard
Fan, material
Galv. steel, 2 mm
Motor, electrical supply
3 x 400V, 50 Hz
Motor and fan speed
2900 RPM
H
W
M
For installation in Zone 22: II 3D T4 Interior Zone 22
Bag Filters
FM Fan for FMK & FMC
Integral FM fan for FMK & FMC
Outlet flange for FM 6XX/8XX/1000
L
342 2 x 151
442
20 85
10 28
15 Ø1
15
2 x 117.5
3 x 90.7
17,5
20
265
0 376
262
0
Ø1 522
4 x 116.5
456
460
3 x 140
380
240
2 x 105
180
205
Ø9
FM 6XX FM 1000 FM 8XX Technical parameters Type FM620 FM622 FM625 FM825 FM831 FM835 FM1000**
Motor Weight* power [kg] [kW] 3.0 4.0 5.5 7.5 11.0 15.0 18,5
74 83 95 150 166 180 260
Optimum Maximum Noise level airflow Efficiency airflow L W H M [dB(A)/ volume [%] volume [mm] [mm] [mm] [mm] 1m]1 [m3/h] [m3/h] 2000 3000 4000 5000 7000 9000 14000
65 69 67 72 73 74 76
82 82 82 82 82 81 82
3000 4000 5000 6000 8000 10000 16000
650 650 650 800 800 800 1173
650 650 650 800 800 800 1023
* Approx. total weight of fan and motor according to motor model used; Noise level and efficiency apply to the optimum duty point. Note 1: Incl. pipe connections. The noise level from the outlet is not included. ** Extended High Clean Air Chamber must be used with FM1000 fan
245 245 245 465 465 465 378
350 370 430 430 560 560 505
55
3500
3000
Pression statique Static Pressure (Pa) (Pa)
FM fan for FMK & FMC
Bag Filters
FM fan performance (Includes all internal resistance except filter media) 4000
2500
FM620
2000
FM625 FM622
1500
1000
500
0 0
500
1000
1500
2000
2500
3000
3500
4000
4500
5000
5500
Airflow volume m3/h DĂŠbit d'air m3/h
FM fan performance (Includes all internal resistance except filter media) 5500 5000
Pression statique Static Pressure (Pa) (Pa)
4500 4000 3500 3000 2500 2000
FM831
FM825
FM835
FM1000
1500 1000 500 0 0
1000
2000
3000
4000
5000
6000
7000
8000
9000
10000
11000
12000
13000
14000
15000
16000
1700
Airflow DĂŠbit m3/h d'air m3/h
DUAL-Silencer for FM Fans Description The DUAL Silencer is an insulated sound attenuating enclosure that fits directly over the fan motor and clean air outlet. It is available in two sizes for FM600 and FM800 series fans. In standard form it is fitted with an outlet air grille.
56
Type
Max. recommended airflow volume [m3/h]
Typical noise level dB(A) at 1 m from unit, 1 m above floor level (with air grille)
FM600 series fans
5,000
74
FM800 series fans
10,000
75
Options: Flanged outlet for external duct connection Weather cowl
DUAL-Silencer with air grille (for indoor use) FM600 series fans: 399011.600 FM800 series fans: 399011.800
Type
A
B
C
D
F
G
H
L
W
FM600 series fans
245
550
250
245
855
1145
795
900
650
FM800 series fans
380
650
400
465
1175
1580
1115
1200
800
Bag Filters
FM600 series fans: 399011.601 FM800 series fans: 399011.801
FMK & FMC - Accessories
DUAL-Silencer with air grille and weather cowl (for outdoor use)
DUAL-Silencer with flanged outlet (for external duct connection) FM600 series fans: 399011.602 FM800 series fans: 399011.802
Type
A
B
C
D
E
F
G
H
L
W
FM600 series fans
56
550
250
245
650
855
956
795
900
650
FM800 series fans
56
650
400
465
950
1175
1256
1115
1200
800
All dimensions in mm.
Flanges
For FM 600 series fans
For FM 800 series fans
For FM600: 399011.673
For FM800: 399011.873
The curves indicate typical pressure drop across the silencers at different airflow volumes.
57
NRS3 - FMK Accessories
Bag Filters
Rotary valve type NRS3 and NRSZ3
Features:
Description The NRS3 and NRSZ3 rotary valves (rotary airlocks) are optional discharge devices for use with FMC and FMK filter units, in place of the standard bin, to discharge granular or powdered material from the filter hopper into a separate transport system. They are suitable for use with free flowing granular or powder materials and also materials such as wood waste. The design, incorporating flexible rubber blade seals, ensures that two blades are always within the body during operation to ensure maximum sealing security. High quality bearing seals are also fitted to ensure long maintenance-free life. The enhanced NRSZ3 is ATEX certified for use as a protective system with explosive materials, separating areas with different ATEX zones.
Galvanised steel construction Flexible rubber blade seals Geared motor drive and clutch with overload protection High quality sealed bearings ATEX certified (NRSZ3) as protective system for explosive dusts NRSZ3 only: ATEX certified for St3 kSt = 300bar.m/s, Pred < 120kPa Motor size 0.18kW to 0.75kW Maximum operating temperature 50˚C Material flow capacity 1.1m3/h (NRS3 and NRSZ3)
Options: External zone 22: Ex 11 3D Speed sensor IP67 Higher temperature seals for 80˚C ATEX certified for dusts up to kSt = 300bar.m/s (Certificate St2); pred < 120kPa
NRS3
Applications:
Technical parameters Article no. NRS3
399012.000
Standard gear motor
0,18 kW, 3 x 230/400 V, 50/60 Hz
Max. operating temp.
75°C
Capacity at 100% filling
1,1 m3/h
Weight
32 kg
Continuous discharge of material from FMC and FMK hoppers Transfer of material between two ATEX zones
Marking The NRSZ3 body is marked: CE 1180 II D St 2 The marking is based on product certification by N.B. No. 1026 and Quality System certification by N.B. No. 1180.
Leakage
NRSZ3 Technical parameters Standard gear motor
0,18 kW, 3 x 230/400 V, 50/60 Hz
Max. operating temp. with standard rotor rubber
50°C
Special rubber up to 80°C
On request
Capacity at 100% filling
1,1 m3/h
Weight
32 kg
Accessories: Speed sensor IP 67 - 399012.065
58
Article no.
Type
Installation zone exteriro of NRSZ3
Motor ATEX marking*
399012.095
NRSZ3 non-zone
Non-zone
None
399012.295**
NRSZ3 Cat 2
Zone 21 or 22
Ex II 2D T4
399012.395**
NRSZ3 Cat 3
Zone 22
Ex II 2D T4
* T4: Max. surface temperature 135°C. ** Special gear console and extra bush for shaft.
The Auto M Z series is the latest development of the Auto M shaker filter, which has been in continuous production for more than 30 years. They are suitable for most dust extraction applications where the process may stop from time to time to allow the shaker mechanism to clean the filter bags. Filter areas range from 7.5m2 to 90m2 and units are equipped with one, two or three quick release steel bins according to model. The whole range is ATEX certified with the provision of hinged explosion relief panels when units are used to handle explosive dusts. The Auto M is particularly suitable for commercial and educational applications because of its neat unobtrusive appearance and simple operation.
Applications: Foundry applications - fettling castings Ferrous and non-ferrous metal finishing Manual processes such as grinding and linishing Wood working workshops and small scale manufacturing Educational workshops Working booths for ceramics and pottery Non continuous powder coating, Most ambient temperature applications that are intermittent operations
Technical parameters Type
Filter area [m2]
Typical maximum airflow volume [m3/h]
Max. Fan [kW]
Weight [kg]
Z7.5 Z15
7.5
800
3
160
15
1900
3
210
Z25
25
3000
7.5 (small)
310
Z30
30
3400
7.5 (small)
350
Z50
50
6000
15
520
Z60
60
6800
15
640
Z75
75
9000
15
740
Z90
90
10200
15
860
ATEX Certified II D, under n° BASEEFA 03 ATEX 0225
Features: Robust welded steel construction Weatherproof for exposed locations Eight models with filter areas from 7.5m2 to 90m2 Good range of filter media for special applications Very effective electric shaker cleaning - compressed air not required Maximum negative/positive operating pressure 4000Pa/1500Pa Maximum operating temperature 80Ë&#x161;C ATEX certified for explosive dusts in classes St1, St2 and St3 All electrical connections pre-wired to terminal box on unit Safe easy access for maintenance from clean air chamber, with large front mounted access doors
Bag Filters
Description
Auto M-Z
Bag shaker filter type AUTO M-Z series
Options : 75 or 150 litre quick release steel bins Bin balance kit to enable plastic bin liners to be used Integral fans from 0.75kW to 15.0kW Air silencers for top or side discharge; weather cowl for outdoor locations Pre-separation section for bulky dusts, with optional spark trap Built-in secondary filters, typically F7 or H14 Open based venting unit with or without fan assistance Sack tipping section with hinged door at front Fan-shaker controller or complete electrical control panel Differential pressure indicators and alarm switches
59
Auto M-Z
Bag Filters
Planning in data for AUTO M-Z
Terminal box
Terminal box
Terminal box
Standard inlets on rear for Z 7.5 to Z 30 units. Side inlets optional. Standard inlets on rear for Z 50 to Z 90 units. Side inlets optional on Z50 and Z60 units. Z90 must have rear inlets.
B
B
B
This view shows tripple body unit with single fan position
Standard Auto M-Z units Type
A
B
C
D
E
F
G
H
K
Inlets
Width Filter Height Height Vent filFilter Height Height excludheight to c/l of of max. ter with height to c/l of of stand- Dimening Depth with inlet, size mo- mountwith 150 inlet, 75 ard sions terminal 75 litre 150 litre tor for ing litre bin litre bin silencer box bin bin unit flange
Max. weight kg Unit with bin and Venting largest unit single fan
Z7.5
830
750
1458
1753
485
783
245
911
425**
Ă&#x2DC; 100, 125 150 and 190
160
120
Z15
830
750
2008
2303
485
783
245
1461
425**
Ă&#x2DC; 100, 125 150 and 190
210
160
Z25 Z30 Z50 Z60 Z75 Z90
1120
1010
2313
2613
565
865
366
1680
425
450 x 200 (H)
310
250
1120
1010
2567
2867
565
865
366
1937
425
450 x 200 (H)
350
290
2240
1010
2313
2613
565
865
844*
1680
425
450 x 200 (H)
520
420
2240
1010
2567
2867
565
865
844*
1937
1100
450 x 200 (H)
640
500
3360
1010
2313
2613
565
865
844*
1680
1100
450 x 200 (H)
740
550
3360
1010
2567
2867
565
865
844*
1937
1100
450 x 200 (H)
860
680
*Note: shown for 11 kW and 15 kW fans which are externally mounted. Dimension for 7.5 kW motor is 366 **Note : For Z7,5 and Z15, the maximum fan power is 3.0 KW Dimensions in mm.
60
100 C
BxA
400
Bag Filters
100
Auto M-Z
Location of the explosion relief panel on the AUTO M-Z
D
SINGLE PANEL LOCATION
DOUBLE PANEL LOCATION
Dimensions [mm] Panel type
A
B
H1 H2 H3
630 1000 1000
600 600 880
Z-25
C Other sizes
D
600 600 740
500 500 640
715 715 855
Dust explosion class Unit configuration
Unit with 75 or 150 litre bin
Unit with 75 or 150 litre bin and pre-separation section or spark trap
Venting unit
Unit size
St1
St2
St3
Z-7.5 Z-15 Z-25 Z-30 Z-50 Z-60 Z-75 Z-90 Z -7.5 Z-15 Z-25 Z-30 Z-50 Z-60 Z-75 Z-90 Z-7.5 Z-15 Z-25 Z-30 Z-50 Z-60 Z-75 Z-90
1 – Type H1 1 – Type H1 1 – Type H2 1 – Type H2 2 – Type H2 2 – Type H2 3 – Type H2 3 – Type H2 1 – Type H1 1 – Type H1 1 – Type H2 1 – Type H2 2 – Type H2 2 – Type H2 3 – Type H2 3 – Type H2 1 – Type H1 1 – Type H1 1 – Type H1 1 – Type H2 2 – Type H1 2 – Type H2 3 – Type H1 3 – Type H2
1 – Type H1 2 – Type H1 1 – Type H2 1 – Type H3 2 – Type H2 2 – Type H3 3 – Type H2 3 – Type H3 1 – Type H1 2 – Type H1 1 – Type H3 1 – Type H3 2 – Type H3 2 – Type H3 3 – Type H3 3 – Type H3 1 – Type H1 2 – Type H1 1 – Type H2 1 – Type H2 2 – Type H2 2 – Type H2 3 – Type H2 3 – Type H2
1 – Type H1 2 – Type H1 1 – Type H3 2 – Type H2 2 – Type H2 4 – Type H2 3 – Type H3 6 – Type H2 2 – Type H1 2 – Type H1 2 – Type H2 2 – Type H2 4 – Type H2 4 – Type H2 6 – Type H2 6 – Type H2 2 – Type H1 2 – Type H1 1 – Type H3 1 – Type H3 2 – Type H3 2 – Type H3 3 – Type H3 3 – Type H3
61
Mounting flange details for venting unit
Option 2 side discharge slide on
1035
Auto M-Z
Bag Filters
Silencer for 11 Kw 15 Kw and 18.5Kw Fan Sets
5 Spaces at 165
Option 1 top discharge
2090
Elevation of typical AutoM OptionZ50 3 fan assisted venting unit, weatherproof with air silencer discharge
12 Spac
paces at 165
35
65
Z 50 / Z 60 Mounting flange without hopper
5 Spaces at 165
22 Holes 10 Dia
52.5 52.5
35
2240 I/Flange 25
1010 I/Flange
40 Holes 10 Dia
6 Spaces at 150
25
6 Spaces at 165
40
65
750 I/Flange
12 Spaces at 180
35
65
40 1
830 I/Flange 50 50 Z 7.5 / Z 15 Mounting flange without hopper
40
6 Spaces at 170 40 28 Holes 10 Dia
25
1120 I/Flange Z 25 / Z 30 Mounting Flange without hopper
1010 I/Flange
35 6 Spaces at 165
1010 I/Flange 40
75
25
3360 I/Flange 75Z / 90Z Mounting flange without hopper
25
35 6 Spaces at 165 35
48 Holes 10 Dia
25
62
75
105
35
16 Spaces at 200
40
105
40
Integral fan performance, with open outlet, at running speed 2900 rpm. 3000
0.75 to 3.0 kW
2600
2200 2000 1800
2.2kW
1600
3.0kW
1.1kW
1400
Bag Filters
2400
Auto M-Z
Static Pstat staticPressure pressure Pa[Pa]
2800
0.75kW
1200 1000
0
200
400
600
800 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3200 3
Airflow volume m /h airflow volume m3/h
Integral fan performance, with open outlet, at running speed 2900 rpm. 3600
4.0 to7.5(small) kW
3400
Static pressure Pstat (Pa)
Static Pressure Pstat [Pa]
3200 3000 2800 2600
7.5kW (small)
2400 2200 2000 1800
5.5kW 5.5kW
1600
4.0kW
1400 1200 1000 0
500
1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000 6500 7000 7500 8000 Airflow Airflow volume volumem3/h m3/h
Fan performance, with open outlet, at running speed 2900 rpm. 7.5kW (small) integral fan, 7.5kW (large) 11.0kW and 15kW detachable fans. 5500
7.5(small) to 15kW
Static StaticPressure pressurePstat Pa [Pa]
5000 4500 4000 3500
15.0kW 15.0kW
3000 2500 2000
7.5kW 7.5kW (large) (large)
7.5kW 7.5kW (small) (small)
1500
11.0kW 11.0kW
1000 0
1000
2000
3000
4000
5000
6000
7000
8000
9000
10000
11000
12000
130
3 Airflowvolume volumem m3/h Airflow /h
63
Manual bag shaker filter type SHERPA
Features: Neat, compact, unobtrusive, easy to clean exterior Multi V-pocket 2.5m2 filter bag Integral 0.75kW fan Simple but effective hand lever shake cleaning Enclosed steel dust tray No need for compressed air Indoor location anywhere next to point of use. Simple to maintain from clean air side Two dust extraction duct connection points
SHERPA
Bag Filters
Description The Sherpa is the most recent development of the original compact Sherpa M shaker filter, which has been in continuous production for more than 30 years. They are suitable for dust extraction from manual and small machine applications where the process may stop from time to time to allow the bags to be cleaned by means of the hand operated shaker. There is one model only, with 2.5m2 filter area and fitted with a concealed steel dust tray. This neat little unit, which is fitted with a powerful 0.75kW radial fan, may be situated adjacent to the point of use inside a building, in industrial, commercial or educational locations.
513
570
885
Metalwork - grinding, fettling, sanding, polishing Woodwork - dust extraction from small tools Educational - ceramics, metalwork, woodwork Laboratories - individual machines, dusty manual operations
SILENCER WHEN FITTED
161
AIR OUTLET
Air silencers for fan Castors for mobility
Applications:
220
DIRTY AIR INLETS EITHER 2 @ 75MM DIA, 1 @ 100mm DIA OR 1 @ 115mm DIA
Options:
105
105
360
50
VIEW ON REAR
VIEW ON SIDE
â&#x20AC;˘ Weight aproximately 40kg
Typical 0.75 kW fan inlet performance, with open outlet, at running speed 2900/min. Integral fan for Sherpa shaker filter.
0.75kW
Static pressure Pstat (Pa)
2500
2000
1500
1000
500
0 0
200
400
600
Airflow volume m3/h
64
800
1000
1200
Quiet extraction fan Three sizes with 7.5m2, 15m2 or 22.5m2 filter bags 2.2kW, 4.0kW or 5.5kW fans Compact dimensions Easy to install High efficiency polyester filter bags No need for compressed air Indoor location anywhere next to point of use. Simple to maintain
Bag Filters
Features:
S-Series
Open bag filter type S-Series
Options: Steel waste bin QF ducting system
Applications: Description The S-Series is a range of simple low cost dust collectors for the woodworking industry. They feature low speed very quiet fans making them suitable for location adjacent to their point of use. The multi-tubular bag design maximises dust load capacity without loss of extraction from the hoods. The fixed bag design also minimises emissions on start-up.
S - 7.5
Woodworking machines - dust extraction for routing, sawing, cutting and sanding Manual woodworking processes Paper
Model Features 7.5 m2 of filter media One waste discharge point 2.2 kW, 1450 RPM fan (Combifab S 040-250) 8 Polyester bags 1 plastic waste collection bags 1 clamp for easy removal of waste bag Weight 185 kg
2743 mm Ă&#x2DC;250 mm inlet
1252 mm
1173 mm
Floor mounted Combifab fans are fitted for European market
65
S - 15
2743 mm
Ă&#x2DC;280 mm inlet
1850 mm 1173 mm
S -22.5 Model Features 22.5 m2 of filter media Three waste discharge points 5.5 kW, 1450 RPM fan Combifab S 040-315 24 Polyester bags 3 plastic waste collection bags 3 clamps for easy removal of waste bags Weight 355 kg
2743 mm
Ă&#x2DC;315 mm inlet
2560 mm
1173 mm
Floor mounted Combifab fans are fitted for European market.
Fan performance, with open outlet, at running speed 1450/min 2600 2400 2200 2000 1800
5.5kW
Static pressure Pa
1600 1400 1200 1000
4.0kW
2.2kW 800 600 400 200 0 0
66
500
1000
1500
2000
2500
3000 3
3500
Airflow volume m /h
4000
4500
5000
5500
6000
6500
7000
7500
SHERPA Filter
15 m2 of filter media Two waste discharge points 4.0 kW, 1450 RPM fan Combifab S 040-280 16 Polyester bags 2 plastic waste collection bags 2 clamps for easy removal of waste bags Weight 260 kg
S-Series
Bag Filters
Model Features
Applications: The MJC is a long established range of reverse jet cleaned tubular carBulk handling and distribution of tridge filters designed for continuous dry dust installations Surface cleaning - shot, bead and operation in process and general sand blasting dust extraction applications with free Powder coating for surface flowing dust. This recently upgraded finishing processes filter range offers two filter cartridge Building products, quarried lengths and on-line high efficiency minerals, ceramics Tobacco reverse jet cleaning. Filter areas ranDry powder processes in chemical ge from 48m2 to 739m2 as standard, and pharmaceutical industries utilising Dantherm's patented UniClean cartridges. However, units up to about 1050m2 may be made to special order. All MJC units have generously sized integral pre-separation chambers to increase their dust load capacity whilst reducing the load on the filter cartridges. Normal maintenance is from the top, within handrails if specified, but cartridge replacement may be specified from the side, if headroom does not allow top access. A range of space saving integral fans from 0.75kW to 18.5kW may be specified, with optional air silencers. Larger units may be served by floor mounted high efficiency Combifab fans.
Robust welded steel construction Weatherproof for exposed locations Filter area from 48m2 to 739m2 as standard Normal maximum operating temperature 80Ë&#x161;C Two cartridge lengths available On-line cleaning with high efficiency diaphragm valves Compressed air pressure typically 5.0 to 5.5 bar Normal maximum negative/ positive operating pressure 8000Pa/2000Pa Large integral pre-separation chamber Downflow/crossflow inlet air pattern reduces cleaning power required Five cartridge media types to cater for most applications Good access for maintenance of cartridges and cleaning components from unit top or side according to specification Cleaning sequence controller type NF8HD in IP65 enclosure
Cartridge Filters
Description
Features:
MJC
Cartridge filter type MJC
Options: Discharge options include screw conveyors, rotary valves, gravity or motorised flap valves or quick release bins Range of integral fans from 0.75kW to 18.5kW with optional air silencers Combifab fans for higher airflow volumes Higher negative/positive operating pressure 15000Pa/5000Pa Operating temperature up to 100Ë&#x161;C ATEX certified explosion relief panels when handling explosive dusts St1, St2, St3 Free standing dust collector, open based or insertable for direct mounting Dedicated control systems for complete dust extraction installation
67
â&#x20AC;Ś during normal operation 1. During normal operation, the dust laden air from the plant travels down the supply duct. 1
MJC
Cartridge Filters
How MJC works
2. A vertical slotted baffle 2 separates the inlet section that slows the airstream and directs dust downward into the hopper, protecting the bags from direct abrasion but allowing air to pass horizontally between the cartridges. 3. The lighter dust collects on the outside of the filter cartridges 4 as clean air passes through to the inside of the cartridges. Finally, the clean air travels through the air outlet 5 where it may be returned to the plant or exhausted outdoors.
5
1
9 6
4. The heavier dust settles in the hopper section 3 where it can be discharged into a metal bin 7 or other waste discharge system. ... while cleaning 1. The MJC can utilise a differential pressure gauge to control the compressed air cleaning. In essence, the filter cleans itself when it needs to!
8
2
10
3
2. A compressed air line must be connected to one end of the compressed air manifold. 8 3. A solenoid valve opens to allow compressed air from the manifold into the jet tubes the jet tubes are aligned above each row of the filter catridges 6 4. The downward blast 10 blows the dust off the tubular filter cartrides (from the inside out) 4 where it settles into the hopper section 3 to be collected in the metal bin 7 or other waste discharge system.
68
4
7
Fan and silencer optional;
A A1
Air Inlet
MJC
A2
B
Air Outlet
F
Cartridge Filters
Planning in data for MJC Type 40
878
Open base venting unit with mounting flange at base of dirty air chamber.
D 450
205
8 x dia12
C
450
350 205
350
E 205
205
Hopper outlet flange Insertable venting unit with mounting flange at base of clean air chamber.
A1
MJC Unit
No. of cartridges
48/40/43 64/40/44 80/40/54
12 16 20
96/40/38 128/40/48 160/40/58 192/40/68 224/40/78 256/40/88 288/40/98
24 32 40 48 56 64 72
Filter area [m2]
CAC width
A2
A
DAC Add for side hopper pre-sep- width aration
B
C
CAC, DAC & hopper depth
CAC, DAC & hopper
D
E
DAC Hopper height 75 l bin height
Typical weights [kg]
Filter Unit
height Note: - Three units below have built-in pre-separation chamber at rear 48 1150 N/A 1150 1220 3395 1050 1467 385 64 1500 N/A 1500 1570 3755 1050 1867 622 80 1850 N/A 1850 1570 3935 1050 2007 723 Note: - Seven units below have built-in pre-separation chamber at side, left or right 96 1150 350 1500 2095 4195 1050 2267 770 128 1500 700 2200 2095 4195 1050 2437 834 160 1850 700 2550 2095 4195 1050 2267 985 192 1850 700 2550 2095 4195 1050 2267 1017 224 2200 700 2900 2095 4195 1050 2267 1155 256 2550 700 3250 2095 4195 1050 2267 1347 288 2900 700 3600 2095 4195 1050 2267 1512
CAC= Clean Air Chamber DAC= Dirty Air Chamber Note: Side removal of cartridges is not a standard option
No. of bins Hopper
354 490 558
1 1 1
716 852 957 957 1025 1093 1161
1 1 2 2 2 2 2
Key example: MJC 48/40/4-3 48 40 4-3
Filter area m2 cartridge type 40 - 4m2 each No. of valves; no. of cartridges per valve
69
Planning in data for MJC Type 66 Fan and silencer optional;
A2
B
A1
Air Inlet
Air Outlet
F 878
MJC
Cartridge Filters
A
Open base venting unit with mounting flange at base of dirty air chamber.
D 450
205
8 x dia12
C
450
350 205
350
E 205
205
Hopper outlet flange Insertable venting unit with mounting flange at base of clean air chamber.
A1 MJC Unit
60/66/33 79/66/43 105/66/44 132/66/54 158/66/38 211/66/48 264/66/58 316/66/68 369/66/78 422/66/88 475/66/98 528/66/10-8 580/66/11-8 634/66/12-8 686/66/13-8 739/66/14-8
No. of cartridges
Filter area
A
CAC Add for DAC width side hopper prewidth separation
B CAC, DAC & hopper depth
C
D
E
CAC, DAC Hopper DAC height 75 l bin & hopheight per height
Typical weights [kg]
Filter Unit
Note: - Four units below have built-in pre-separation chamber at rear 9 60 1150 0 1150 1220 3765 1420 1467 441 12 79 1150 0 1150 1220 3765 1420 1467 458 16 105 1500 0 1500 1570 4125 1420 1827 721 20 132 1850 0 1850 1570 4305 1420 2007 837 Note: - Seven units below have built-in pre-separation chamber at side, left or right 24 158 1150 350 1150 2095 4565 1420 2267 852 32 211 1500 700 2200 2095 4735 1420 2437 936 40 264 1850 700 2550 2095 4565 1420 2267 1102 48 316 1850 700 2550 2095 4565 1420 2267 1142 56 369 2200 700 2900 2095 4735 1420 2437 1299 64 422 2550 700 3250 2095 4565 1420 2267 1500 72 475 2900 700 3600 2095 4565 1420 2267 1679 Note: - Five units below have built-in pre-separation chamber in the centre 80 528 3550 950 4300 2095 4565 1420 2267 2001 88 580 3700 950 4650 2095 4565 1420 2267 2167 96 634 3700 950 4650 2095 4565 1420 2267 2212 104 686 4050 950 5000 2095 4565 1420 2267 2372 112 739 4000 1300 5700 2095 4735 1420 2437 2532
CAC= Clean Air Chamber DAC= Dirty Air Chamber
70
A2
Key example: MJC 60/66/3-3 60 66 3-3
Filter area m2 cartridge type 66 -6.6m2 each No. of valves; no. of cartridges per valve
Hopper
No. of bins
354 354 490 558
1 1 1 1
716 852 957 957 1025 1093 1161
1 1 2 2 2 2 2
1297 1423 1423 1491 1560
2 3 3 3 3
Detachable fan performance, with open outlet, at running speed 2900 rpm. 3000
2400 2200 2000
2.2kW
1800
MJC
Pression (Pa)(Pa) Staticstatique Pressure
2600
3.0kW
1600
1.1kW 1400
Cartridge Filters
de0.75 0.75 toà3.03.0kW kW
2800
0.75kW
1200 1000 0
200
400
600
800
1000
1200
1400
1600
1800
2000
2200
2400
2600
2800
3000
3200
Débit d'air m3/h
Air volume m3/h
Detachable fan performance, with open outlet, at running speed 2900 rpm. 3600 3400
4.0kW; 7.5kW (petit) 4.0kW;5.5kW; 5.5kW; 7.5kW(small)
Static (Pa) PressionPressure statique (Pa)
3200 3000 2800 2600
7.5kW 7.5kW (petit) (small)
2400 2200 2000 1800
5.5kW
1600 1400
4.0kW
1200 1000 0
500
1000
1500
2000
2500
3000
3500
4000
4500
5000
5500
6000
6500
7000
7500
8000
Débit d'air m3/h
Air volume m3/h
Detachable fan performance, with open outlet, at running speed 2900 rpm. 5500
7.5kW (grand), 15.0kW, 18,5kW 7.5kW (large);11.0kW, 11.0kW; 15.0kW; 18.5kW
Pression statique (Pa)
Static Pressure (Pa)
5000 4500 4000
18.5kW
3500 3000
15.0kW
2500
7.5kW 7.5kW (grand) (large)
2000
11.0kW
1500 1000 0
1000
2000
3000
4000
5000
6000
7000
8000
9000
10000
11000
12000
13000
14000
15000
Débit d'air m3/h
Air volume m3/h 71
Description
MJC Mini
Cartridge Filters
Cartridge filter type MJC Mini
Applications:
The MJC Mini is a range of small Conveyor and bin venting. rugged reverse jet cleaned tubuSurface cleaning - shot, bead and lar cartridge filters designed for sand blasting continuous operation in process Powder coating for surface and general dust extraction apfinishing processes plications with free flowing dust. Building products, quarried The range of eight units offers minerals, ceramics Dry powder processes in chemical three cartridge sizes and high efand pharmaceutical industries ficiency on-line reverse jet clea2 ning. Filter areas range from 4m to 40m2 , using Dantherm patented energy saving UniClean cartridges. All MJC Mini dust collector units have integral pre-separation chambers to increase their dust load capacity whilst reducing the load on the filter cartridges. The design is modular, with tough fully welded sections bolted together enabling many customised orientations. Maintenance is from the top, with access via a single lid in each case. A range of space saving integral fans from 0.75kW to 4.0kW may be specified, with optional air silencers.
Features: Robust fully welded 2.5mm steel modules bolted together Weatherproof for exposed locations Filter area from 4m2 to 40m2 Normal max. operating temperature 80Ë&#x161;C Three cartridge sizes available On-line cleaning with high efficiency diaphragm valves Compressed air pressure typically 5.0 to 5.5 bar Normal maximum negative/ positive operating pressure 8000Pa/2000Pa Integral pre-separation chamber Downflow/crossflow inlet air pattern reduces cleaning power required Five cartridge media types to cater for most applications Easy access for maintenance of cartridges and cleaning components
Options: Discharge by quick release bins or rotary valve Range of integral fans from 0.75kW to 4.0kW with optional air silencers Higher negative/positive operating pressure 15000Pa/5000Pa Operating temperature up to 100Ë&#x161;C ATEX certified explosion relief panels when handling explosive dusts St1, St2, St3 Free standing dust collector, open based or insertable for direct mounting Differential pressure indicators; alarm switches
Technical parameters MJC Mini 4/22/21* 8/40/21* 9/22/22 13/22/32 16/40/22 24/40/32 26/66/22 40/66/32 4 8 9 13 16 24 26 40 Filter area m2 2 2 4 6 4 6 4 6 No.of cartridges Typical max. 1.1 1.1 1.1 2.2 2.2 3.0 3.0 4.0 fan power kW * Open base filter without hopper and collection bin Key example: MJC Mini 4/22/2-1 4 22 2-1 72
Filter area m2 cartridge type 22 - 2.2m2 each Number of cartridges for single valve
406 B
67.5
Cartridge Filters
300
117
FILTER SUPPLIED WITH 2 VALVE COMPLETE WITH INDIVIDUAL BUILT IN PULSE CONTROL EACH REQUIRING A 110V SUPPLY
FILTER SUPPLIED WITH 1.5m OF ½” BORE FLEXIBLE PIPE WITH 3/4” BSP FITTING ON EACH END CONNECTED HERE
MJC Mini
Planning in Data for MJC mini – sizes 4/22/21 and 8/40/21
465
96.5
205
OUTSIDE
900 F0 R 4M CA RT
CLEA N AIR DISCHARGE
500 FO R 2. 2M CA RT
380 OUTS ID E
86
86
B
582
600
540
277
VIEW ON A
300
680 160
160 160
20
40
20 600
600
22.5
17.5
161
277
161
40
17.5
20 160
MOUNTING FLANGE
12 HO LES 12 DIA
MOUNTING FLANGE
VIEW ON B
73
406 117
67.5
465
"B"
86
7.5 540
E
694
205 OUTSID
BIN REMOVAL
VIEW ON "A"
185
600
22.5
185
185
185
695 I/FLANGE
14 HOLES 12 DIA
510 I/FLANGE MOUNTING FLANGE DE TAIL
CONTROLLER
205
22.5
45
tank
45
74
600
185
185
185
VIEW ON "B"
1400 FOR 6.6M CART
CLEAN AIR DISCHARGE
250
250 DIA Q/F
380 OUTSIDE
86
"A"
582
600
185
900 FOR 4M CART
600 96.5
500 FOR 2.2M CART
MJC Mini
Cartridge Filters
Planning in data for MJC mini sizes 9/22/22, 16/40/22 and 26/66/22
Cartridge Filters
MJC Mini
Planning in data for MJC mini sizes 13/22/32, 24/40/32 and 40/66/32
Detachable fan performance, with open outlet, at running speed 2900 rpm. 4000
de 0.750.75 Ă 3.0kW to 3.0 kW 4.0kW plus haute pression
3800
4.0 kW high pressure
3600 3400
Pression statique (Pa) Static Pressure (Pa)
3200
4.0kW HP option
3000 2800 2600 2400 2200 2000 1800
2.2kW
1600
3.0kW
1.1kW
1400
0.75kW
1200 1000 0
200
400
600
Other fan sizes available on request.
800
1000
1200
1400
1600
1800
2000
2200
2400
2600
2800
3000
3200
Airflow DĂŠbit d'air m3/h m3/h
75
ATEX II D certified equipment under n° FTZU 02 ATEX 0253
FMC 200
Cartridge Filters
Cartridge filter type FMC 200 and FMCZ 200
Applications: Bulk handling and installations Metal cutting, welding and other finishing processes Dry construction materials, clay, brick and block making Light and medium duty dust extraction from most processes
Description The FMC 200 is a range of reverse jet cleaned cartridge filters designed for continuous operation in light to medium duty bulk handling and process applications. The range of eight unit sizes offers two filter cartridge lengths served by a high efficiency reverse jet cleaning system with energy saving immersion type valves. Multiple units may be mounted together to operate as a single larger unit. All FMC units have a built-in pre-separation chamber and diffuser wall to distribute the dust evenly on the filter cartridges. The cartridges incorporate Dantherm's patented UniClean components for more efficient cleaning and savings in compressed air consumption. All maintenance is performed from the unit front, making it suitable for locations with limited headroom. FMCZ 200 includes ATEX certified explosion panels for use with explosive dusts in classes St1,St2 or St3. Maximum reduced explosion pressure Pred = 0.3bar. Technical parameters Standard no. of explosion Type relief panels St1 St2 FMCZ200-2L
1
2
FMCZ200-4L
2
2
FMCZ200-6L
2
3
FMCZ200-8L
2
3
FMCZ200-2A
2
2
FMCZ200-4A
2
2
FMCZ200-6A
2
3
FMCZ200-8A
3
4
Standard explosion vents 410x410. Filter body and hopper : St1, Kst = max.200 bar x m/s and Pmax = 9 bar. St2, Kst = max.300 bar x m/s and Pmax = 9 bar. St3, Kst = max.600 bar = special order.
Marking The St1 version is marked II D St1. II D St2. The FMCZ200 filter body in the St2 version is marked: The marking is based on product certification by FTZU No. 1026.
Please note: for FM fan details see pages 55-57 for NRS3 rotary valve details see page 58 76
Features: Robust galvanised steel construction Weatherproof for exposed locations Filter area from - polyester: 32m2 to 212m2 cellulose - 72m2 to 464m2 Two cartridge sizes available, with 4.0 or 6.6m2 filter media (polyester); 8.8 or 14.5 m2 (cellulose/PE) On-line cleaning with high efficiency diaphragm valves Compressed air pressure typically 5.5 bar Normal maximum negative/ positive operating pressure 4000Pa/1500Pa Integral pre-separation chamber with diffuser Downflow/crossflow inlet air pattern reduces cleaning power required Four filter media types for most applications Good access for maintenance from front of unit Cleaning sequence controller type NF8HD in IP65 enclosure Maximum temperature 75Ë&#x161;C
Options: Discharge options include 50 or 100 litre quick release bins, balanced flap valves or rotary valve - ATEX certified where applicable Range of FM integral fans from 3kW to 18.5kW In-line and enclosure type silencers Air inlet wear plates for abrasive dusts ATEX certified explosion relief panels when handling explosive dusts St1, St2, St3 Free standing dust collector, with hopper flange or open based for direct mounting Dedicated control systems for complete dust extraction installation
Max. 430
Planning in data for FMC 200
300
40 650
min. 900
275
1140 650
200
¯250
65
145
100
FMC 200
240
200 ¯315
325
1135
1690
1940
2340
2585
325
410 x 410
Free space for maintenance
1305
MAX. 3200
435
Cartridge Filters
180
245
¯250
¯16
¯16
50L
513
600x400
615
963
245 Max. 430
Max. 560
1065
¯315
650
200
200
465
¯315
265
798 1950
285
145
975
1135
2340
2340 1135
975
2585
325
2585
975
¯315
1305
MAX. 3550
145
¯315
1305
MAX. 3200
270
65
65
1300
265
¯16
¯16
1163 1265
1812 1914
77
260
465
¯400
800
265 285
65
2600 145
¯400
1305
MAX. 3550
FMC 200
Cartridge Filters
Max. 560
Technical parameters
975
1135
2340
2585
1625
¯16
50 1250
Type
No. of cartridges
Filter area (m2)
Weight [kg]
FMC200-2L
8
Standard : 32
239
FMC200-2L
8
Cellulose : 72
239
FMC200-4L
16
Standard : 64
287
FMC200-4L
16
Cellulose : 144
287
FMC200-6L
24
Standard : 96
438
FMC200-6L
24
Cellulose : 216
438
FMC200-8L
32
Standard : 128
515
FMC200-8L FMC200-2A FMC200-2A
32
Cellulose : 288
515
8
Standard : 53
677
8
Cellulose : 116
677
FMC200-4A
16
Standard : 106
780
FMC200-4A
16
Cellulose : 232
780
FMC200-6A
24
Standard : 159
876
FMC200-6A
24
Cellulose : 348
876
FMC200-8A
32
Standard : 212
1009
FMC200-8A
32
Cellulose : 464
1009
FMC FMC 200 -2L cartridge filter 200 Cartridge diameter in mm 2 Number of cartridges, each supporting 4 cartridges L Height of the trays: L=low; A=high
1215 2565
Inlet and outlet location for FMC200 L and A type Inlet positions (at rear):
Outlet without fan:
Top Left
M
L1
R1
L1
M
R1
L2
L1
R1
Left
R2
Bottom Filter front
Fan position (at top): M
L1
R1
L1
M
R1
L2
L1
R1
Right
R2
Outlet without fan: Right RD90
RD270
RD180
Technical parameters Type FMC200-2L FMC200-2A FMC200-4L FMC200-4A FMC200-6L FMC200-6A FMC200-8L FMC200-8A 78
Inlet position M L1 R1 M L1, R1, R1/L1* L1 R1, L2, R2, R1/L2*, R2/L1*
Inlet direction Top Right, Left, Bottom Top Right, Left, Bottom Top Right, Left, Bottom Top Right, Left, Bottom
Fan location M R1 L1 M R1, L1 R1 L1, R2, L2
Bold elements correspond to standard locations. *For diameters 500 and 560 on the FMC200-6A and FMC200-8A, A T-duct links both inlets.
Fan outlet
Outlet, no fan
RD270 RD180, RD90 RD270 RD180, RD90 RD270 RD180, RD90 RD270 RD180, RD90
Right Left Right Left Right Left,Top Right Left, Top
Inlet and explosion relief panel location on FMCZ200-L
*
Cartridge Filters
FMCZ 200
FMCZ200-L – For St1 dust
Elevation on rear of filter body
FMCZ200-L – For St2 dust
*
* Elevation on rear of filter body
Explosion relief panel:
Side view of the filter FMCZ200-2L for St2
Inlet:
Inlet diameter 160
250
315
H
B
50L
400
Location
B
H
Left Right Top Bottom Left Right Top Bottom Left Right Top Bottom Left Right Top Bottom
113 113 113 113 160 160 160 160 195 195 195 195 260 260 260 260
1415 1415 1665 1165 1415 1415 1665 1165 1415 1415 1665 1165 1415 1415 1665 1165
All the dimensions are in mm.
79
Inlet and explosion relief panel location on FMCZ200-A
FMCZ 200
Cartridge Filters
FMCZ200-A – For St1 dust
Elevation on rear of filter body
FMCZ200-A – For St2 dust
Elevation on rear of filter body Explosion relief panel:
Side view of the filter FMCZ200-2A for St2
Inlet:
Inlet diameter 160
250
315
400 H
B
All the dimensions are in mm.
50L
80
Location
B
H
Left Right Top Bottom Left Right Top Bottom Left Right Top Bottom Left Right Top Bottom
113 113 113 113 160 160 160 160 195 195 195 195 260 260 260 260
1685 1685 1935 1435 1685 1685 1935 1435 1685 1685 1935 1435 1685 1685 1935 1435
Robust fully welded 4mm steel body, hot dip galvanised Fully weatherproofed for exposed locations Filter area 24m2 Normal max. operating temperature 80Ë&#x161;C Patented UniClean cartridges On-line cleaning with three high efficiency diaphragm valves Compressed air pressure typically 5.0 to 5.5 bar Safe access for maintenance of cartridges and cleaning components Cartridges exchanged from clean air side
Cartridge Filters
Features:
SiloSafe 24
Cartridge filter type SiloSafe 24 and SiloSafe 24 F
Options :
Description The SiloSafe 24 and SiloSafe 24F are rugged low profile tubular cartridge filters designed specifically for ventilating pneumatically filled storage silos. The filter bodies are manufactured from 4mm steel, fully welded and hot dip galvanised. They have been independently tested to offer a reduced explosion pressure (Pred) of 0.75bar, with a test pressure of 1.35bar, when handling explosive dusts for ATEX compliance. The generous 24m2 filter area and filter body volume enable secure operation under difficult conditions, assisted by the high cleaning efficiency of the Dantherm patented UniClean cartridges. The SiloSafe 24F has fan assisted extraction that may be employed if silos are filled by a gravity feed system.
SiloSafe 24F with efficient 2.2kW fan Differential pressure indicators; alarm switches Alternative cartridge media types to cater for most applications
Applications: Venting pneumatically filled storage silos Cement batching plant Bulk material storage and distribution for building materials and minerals
Technical parameters Type SiloSafe-24
Weight kg
SiloSafe-24 Fan
160
125
81
SiloSafe 24
Cartridge Filters
Planning in data for SiloSafe24
¾”BSP female connection for air supply
Inside flange
Controller with IP65 enclosure and local isolator requiring 110 V or 220 V supply
18 holes Ø 12
Filter mating flange details
82
3/4â&#x20AC;&#x153; BSP female connector for air supply
Cartridge Filters
SiloSafe 24
Planning in data for SiloSafe-24 F
Inside flange
Controller with IP65 enclosure and local isolator requiring 110 or 220 V supply
18 holes Ă&#x2DC; 12
Filter mating flange details
83
Cyclone GCS & GC
Material Separators
Cyclone type GCS and GC
Options:
Features: Robust fully welded 2mm steel body with painted finish Fully weatherproofed for exposed locations Inspection door on cone Outlet flange for discharge via rotary valve
Description
Heavy duty 3mm construction Support structure Adjustable air outlet complete with weather cowl Antijamming probe GCS cyclone diameters from 580 to 2400mm with approximate airflow volume range from 1800 to 27000m3/hour GC cyclone diameters from 2400 to 4000mm with approximate airflow volume range from 25000 to 72000m3/hour
Applications:
The GCS and GC ranges of medium efficiency cyclones are ideal Medium efficiency pre-separation, for use as pre-separators or spark particularly wood dust and other non-abrasive materials traps before a conventional bag or cartridge filter. The GCS and GC have relatively low profiles so may be specified where headroom is limited. Separation efficiency for typical wood saw dusts can exceed 95%, but with lower efficiencies for finer dusts. Construction is normally 2mm steel, fully welded and painted. An inspection door is provided on the cone. Thickness [mm]
Standard cyclone with Standard cyclone tangential transformafor return air circuit tion for inlet.
2 3
Cyclone type GCS with elbow-cap and adjustable damper
1800
580
1900
100
GCS 840
2700
700
2310
130
GCS 960
4000
840
2755
180
GCS 1100
5000
960
3215
235
GCS 1300 GCS 1500
6800
1100
3865
300
9000
1300
4450
380
GCS 1700
11500
1500
5160
560
GCS 1900 GCS 2100
14400
1700
5780
680
17300
1900
6440
805
GCS 2400 GCS 2700
21600
2100
7125
1000
27000
2400
8100
1320
b
ØA
c
Ø Sort
ie
e
Type GCS 700
Technical parameters Airflow Dia. Height Weight [m3/h] [mm] [mm] [kg]
H
VIEW FROMVUE ABOVE DE DESSUS ØC
Right inlet Entrée à droite sur demande on request
d
a
700
f
No door on Pas de porte size sur700 la taille
Left inlet
800
Entrée à gauche
84
ØB
ØB
ØC
700
180
160
840
220
180
960
260
1100
d
Ø outlet
1800
350
220
2700
395
280
180
4000
482.5
350
2172.5
235
5000
545
400
1070
2647.5
300
6800
620
450
1250
3000.5
380
9000
735
500
5117
1400
3524.5
560
11500
850
600
1330
5740
1550
3957.5
680
14400
965
700
1435
1485
6420
1680
4442.5
805
17300
1080
750
1570
1635
7075
1830
4897.5
1000
21600
1195
850
1820
1800
8050
2100
5677.5
1320
27000
1375
900
f
Weight Airflow [kg] [m3/h]
a
b
c
H
e
580
955
535
410
1900
590
1280
100
700
1130
620
530
2280
690
1507.5
130
200
855
1373
700
640
2713
820
1810.5
300
220
960
1670
790
715
3175
950
1300
350
240
1100
2070
920
875
3865
1500
400
280
1300
2318
1060
1030
4408
1700
450
300
1500
2752
1185
1180
1900
500
325
1700
3100
1310
2100
550
350
1900
3500
2400
600
375
2100
3870
2700
700
400
2400
4430
Material Separators
ØA
Cyclone GCS & GC
Type
Dimensions in mm.
Return air connection type GCS
E
Ø B int.
F
50
Thickness 20/10 ep:20/10
Ø A int.
BAG
Ø B int
Ø A int.
BT/BAG (Ø B>650)
C
D
Type
ØA
ØB
C
D
E
F
700
300
200
215
250
252
667
840
375
240
250
250
292
739,5
960
450
280
288
300
332
865
1100
500
325
313
300
377
915
1300
600
375
363
350
427
1065
1500 1700
700
425
413
400
477
1215
800
500
463
450
552
1365
1900
900
550
513
500
602
1515
2100
1000
600
563
600
652
1715
2400
1100
650
613
650
702
1865
2700
1250
750
688
750
802
2115
50
Cyclone type GC Type
Technical parameters Airflow volume Diameter Height (average) [m3/h] [mm] [mm]
Weight [kg]
GC 2400
25000
2400
7160
1250
GC 2700
30000
2700
8100
1460
GC 3000
40000
3000
8920
1700
GC 3300 GC 3600
50000
3300
9945
2150
60000
3600
10820
2560
GC 4000
72000
4000
12120
3100
Dimensions in mm.
85
out let
Cyclone GCS & GC
Material Separators
Cyclone type GC with elbow-cap and adjustable damper with lockable blade
Construction in 2mm cold rolled sheet, cleaned, phosphated with primer and gloss finish Alternative construction in 3mm - Can be supplied with an internal wear-resistant lining
86
Type GC2400
ØA
ØB
ØC
ØD
a
b
c
H
e
f
g
Ø outlet
650
400
2400
1500
3360
1950
1850
7160
2450
4560
1500
900
GC2700
700
500
2700
1700
3700
2920
2000
8100
2680
5255
1720
1000
GC3000
750
550
3000
1900
4200
2970
2350
8920
2900
5650
1886
1100
GC3300
850
650
3300
2100
4600
2770
2575
9945
2830
6390
2100
1250
GC3600 GC4000
900
750
3600
2200
5000
3020
2800
10820
3140
6955
2456
1400
950
800
4000
2400
5600
3420
3100
12120
3830
7760
2750
1500
Cyclone type NC
Options: Support structure Cyclone inlet with QF or FL flange Transition piece for rotary valve Waste bin NC cyclone diameters from 500 to 2500mm with approximate airflow volume range from 2000 to 48000m3/hour
Type NC 500 - 2500 NC cyclone, left (as drawing)
47011.xxx 47010.xxx
Cyclone inlet, QF (NC 500 – NC 1300)
22019.xxx
Cyclone inlet, FL (NC 500 – NC 2500)
22219.xxx
Cyclone tangential outlet left for NC right cyclone
47020.xxx
Cyclone tangential outlet right for NC left cyclone
47021.xxx
Transition for NRS 4 rotary valve
47030.xxx
Transition for NRS 10 rotary valve
47035.xxx
Waste bin for cyclone
47100.000
Applications: Medium / high efficiency preseparation, particularly wood dust or other non-abrasive materials
air flow volume
NC cyclone, right (opposite of drawing)
Material Separators
Robust fully welded 2mm steel body with painted finish, 3mm in larger sizes Fully weatherproofed for exposed locations Normal max. temperature 75˚C Outlet flange for discharge via rotary valve
Description The NC range of conventional medium/high efficiency cyclones is ideal for use as a pre-separator or spark trap before a conventional bag or cartridge filter. Separation efficiency for wood dusts can exceed 90%, but with lower efficiencies for finer dusts. Construction is normally 2mm steel, fully welded and painted.
Cyclone NC
Features:
inlet velocity Type NC 500 NC 700 NC 1000 NC 1150 NC 1300 NC 1600 NC 2000 NC 2500
A B C øD øE øF H I J K Weight [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg] 1000 1430 2048 2395 2825 3300 3930 4205
700 990 1500 1800 2000 2300 2600 3000
80 60 100 100 120 100 170 170
500 250 700 400 1000 560 1150 630 1300 710 1600 900 2000 1200 2500 1600
200 315 400 450 450 500 630 710
126 206 216 240 300 357 401 507
285 305 1780 444 501 2480 485 606 3648 550 675 4300 600 700 4945 905 600 5700 1247 1200 6700 1364 1200 7375
53 123 306 433 550 804 1278 1647
87
Multi-cyclone MCA
Material Separators
Multi-cyclone type MCA Description The MCA is a range of 7 high efficiency enclosed multi-cyclones. They are particularly suitable for solids separation from flue gases, but are equally useful for ambient temperature separation such as in earth and gravel processing and are capable of handling abrasive materials. The MCA multi-cyclone consists of a number of rows of mini cyclones in a steel enclosure with maintenance access from the top, mounted on discharge hopper with either a steel bin or flange for connection to a rotary valve.
Features: Low differential pressure mini cyclone arrangement Robust welded steel housing and discharge hopper Maximum temperature 300째C Convenient access for maintenance with low cost mini-cyclone replacement Extended life as only small replaceable mini cyclones subject to wear
Options: Insulation for high temperature applications Discharge outlet damper Rotary valve Waste bin 100 litre Approximate airflow volume range from 2800 to 63000m3/hour
Applications: High efficiency particle separation in flue gas applications Pre-separation of abrasive and non-abrasive material in mineral processing, foundry and steel industries
88
Size MCA-1 MCA-2 MCA-3 MCA-4 MCA-5 MCA-6 MCA-7
Max. gas flow m3/h
Min.
Max.
Abrasive dust
1
4
2800
Weight with max. number of modules Non-abrasive dust [kg] 4200
420
5
9
6300
9450
790
10
16
11200
16800
1320
17
25
17500
26250
2340
26
36
25200
37800
3000
37
48
33600
50400
4200
49
60
42000
63000
5000
NFV and NFVZ
Number of modules
Material Separators
Multi-cyclone MCA Technical parameters
Material separators type NFV and NFVZ
Features: Robust fully welded steel construction with painted finish Fully weatherproofed for exposed locations Self cleaning coarse screen Outlet flange suitable for connection to transport system or collection bin Low energy consumption
Options: Description The NFV and NFVZ ranges of coarse separators are designed for continuous separation of coarse particles from an airstream. Air passes through a screen, but material arrested by the screen drops into a large, well sealed rotary valve that discharges the coarse material for disposal or transport for re-use. The NFVZ version is ATEX certified for use with explosive materials and has a maximum reduced explosion pressure Pred = 0.3bar. The NFVZ is fitted with upward facing explosion panels mounted on a slightly inclined roof. These units are typically used as pre-separators before conventional bag or cartridge filters.
Four sizes available with airflow volumes up to 20000m3/hour ATEX certified option (NFVZ) for explosive dusts in class ST1 or St2
Applications: Coarse pre-separation, particularly wood-based processes
89
Type NFV & NFVZ
Material Separators
NFV
Air and dust
Air and material
Material
NFVZ 410 x 410 explosion panel
Air and material
Air and dust
Material No. of explosion panels 410x410
Technical parameters Type NFV-3 NFVZ-3
3000
NFV-7 NFVZ-7
7000
NFV-12 NFVZ-12
12000
NFV-20 NFVZ-20
20000
Type NFV-3 NFVZ-3 NFV-7 NFVZ-7 NFV-12 NFVZ-12 NFV-20 NFVZ-20 90
Type NFVZ
Airflow Power Weight (m3/h) (kW) (kg) 1.1 1.5 2.2 4.0
NFVZ-3 ST1 NFVZ-7 ST1 NFVZ-12 ST1 NFVZ-20 ST1 NFVZ-3 ST2 NFVZ-7 ST2 NFVZ-12 ST2 NFVZ-20 ST2
235 510 740 1250
ATEX designation
1 2 II D ST1
2 4 1 2
II D ST2
3 6
A [mm]
B [mm]
C [mm]
DxE [mm]
FxG [mm]
H [mm]
ØD [mm]
700
930
700
600x250
600x350
188
200 QF
1080
1380
1080
920x385
920x530
290
315 QF
1400
1760
1400
1200x500
1200x700
375
400 QF
1800
2345
1800
1550x650
1550x910
483
500 QF
2
3
1 4 5
Typical separation of particles larger than 63 micron Wide range of airflow volumes from 25000m3/h up to 90,000m3/h Adjustable vanes to optimize separation ratio Incorporates discharge hopper with various outlet options May be supplied in tandem with FS filter to save space and installation time Suitable for higher temperature operation
Material Separators
Particle > 63 micron Particle < 63 micron Gas flow
Features:
Skimmer
Material separator type Skimmer
Options: 1 Filter housing
3 Integrated skimmer
2 Dirty gas hood
4 Dust collecting hopper
Discharge hopper with flange to suit rotary valve
5 Discharge screw
Applications: Asphalt manufacturing processes Metal melting flue gas cleaning
Description The Dantherm Filtration Skimmer is a high volume coarse particle preseparator, developed particularly for the asphalt industry but equally suitable for coarse separation of particulate matter in flue gases from metal melting and similar processes. With tangential inlet and axial outlet, the skimmer is fitted with internal adjustable vanes to preset the required level of pre-separation. There are no moving parts in normal operation. A flanged opening is provided for discharge of separated material.
1
3 Dirty gas inlet
Outlet
2 Flow2adjustig vane
Flow adjusting vane
1 Skimmer 2 Flow adjusting platesvains 3 Raw gas inlet
91
Silos
Features:
Silos
Description The Dantherm silo range comprises eleven sizes of robust steel sectional silos with storage capacities from 80m3 to 950m3 and diameters from 4200mm to 8200mm. They are self-supporting and relocatable if required. They are suitable for the storage of explosive dusty materials in class St1, such as wood based materials, when protected by ATEX certified Dantherm explosion relief panels. Good access for maintenance is provided by an access door at low level and a trap door in the silo top.
Applications: Storage of waste from wood based manufacturing processes Storage of agricultural products for food and feed production Any lightweight bulk storage application
Manufactured from 3mm or 4mm steel according to size Maximum stored material bulk density 350kg/m3 Centrally mounted fill aperture Hinged and bolted access door 2000 x 1200mm with internal protection Access hatch on silo top 500mm diameter Maximum storage temperature 75Ë&#x161;C Explosion protection class St1 with ATEX certified explosion panels at high level Overpressure tolerance 0.94 to 1.83bar , according to model Additional crossbeam roof supports on larger units
Options: Roof access ladder and intermediate platform, according to silo height Perimeter handrails Silo fill adaptors Choice of material discharge devices Intermediate bottom plate at 200mm height Level probes Glazed inspection openings Additional supports to resist negative pressure in silo Fire protection systems
Type SILO80E2 SILO120E2 SILO160E2 SILO240E2 SILO320E2 SILO410E2 SILO510E2 SILO480E2 SILO630E2 SILO790E2 SILO950E2
Capacity [m3]
Ă&#x2DC; [m]
Height Number of Resistance Predmax [m] panels [bar ] [bar ]
No. of Ex. panel
Weight [kg]
80
4,2
6
10
1,83
1,46
1,5
3
3300
120
4,2
9
10
1,83
1,46
2
4
4300
160
5,8
6
14
1,32
1,1
2,5
5
4500
240
5,8
9
14
1,32
1,1
3,5
7
6100
320
5,8
12
14
1,32
1,1
5
10
8000
410
6,6
12
16
1,16
0,9
6
12
9500
510
6,6
15
16
1,16
0,9
9
18
11400
480
8,2
9
20
0,94
0,74
7
14
9400
630
8,2
12
20
0,94
0,74
9
18
12100
790
8,2
15
20
0,94
0,74
10,5
21
14500
950
8,2
18
20
0,94
0,74
17,5
35
17000
Explosion panel areas computed according to VDI3673 (homogeneous system).
92
Ex area [m2]
Technical parameters
Rambardes
Chevêtre support Roof supporttoit silo Trou d'homme Ø 500 mm access hatch Ø 500 mm Roof panel de toit Panneau
Silos
Trou Fill deaperture remplissage
Explosion Éventspanels d'explosion
Échelle Ladder supérieure
Cornière Stiffening flange de renfort
Assemblage Intermediate assembling for intermédiaire silo H>9m pour silo H>9 m
Palier Platform intermédiaire
Panneau Body housing de corps
Cornière Stiffening flange de renfort
Ladder Échelle inférieure
Access door
Porte d'accès silo
Perçage pour fixation au sol sur structure métallique
Mounting flange
93
COMBIFAB fans
Features:
COMBIFAB
Fans
Description COMBIFAB high efficiency radial fans comprise three distinct designs, for clean air (R), for dust and chip extraction (S) and as transport fans for chips, shavings etc (T). Depending upon power and site requirements, they may be directly driven or belt driven with various drive options.
D1 & D2 D1 - direct drive option for smaller fans with a flange mounted motor up to 7.5kW D2 - direct drive option for larger fans with a foot mounted motor mounted on a pedestal, typically from 11.0kW upwards
High efficiency R-Type design up to 87% efficiency; airflow volumes from 0.2 to 25m3/s and total pressures up to 7000Pa. Dust capacity 5g/m3 max size 2x2x2mm High efficiency S-Type design up to 81% efficiency; airflow volumes from 0.2 to 25m3/s and total pressures up to 10000Pa. Dust capacity 500g/m3 max size 20x20x40mm High capacity T-Type design up to 61% efficiency; airflow volumes from 0.2 to 25m3/s and total pressures up to 10000Pa. Dust capacity 100g/m3 max size 20x40x90mm Maximum operating temperature 70Ë&#x161;C Maximum ambient temperature 50Ë&#x161;C
Options: G5 & G5A G5 - belt drive option for smaller fans with the motor mounted on a fan bearing pedestal, typically from 7.5 to 37.0kW G5A - as for G5 but with a pedestal to accommodate larger motors within the range 22.0 to 55.0kW
G3 G3 - belt drive option for larger fans, with the motor mounted on a common base frame, typically from 75.0kW upwards
Fan positions according to EUROVENT
94
Viewed from motor side.
ATEX compliant Combifab-Z version for explosive dusts and gases Acoustic enclosures Air silencers Anti-vibration mountings Flexible duct connections Drain plug Inspection panel Differential pressure switch Speed sensor Various motor types and standards
Applications: Clean air fans for all clean air side dust extraction and ventilation duties Dust and chip fans for handling air contaminated with dust and light waste Transport fans for low pressure conveying systems
Chip impeller - Type S
Transport impeller - Type T
The clean air impeller is a closed blade impeller with backward curved blades. This impeller is used for transport of clean air and air with a small quantity of fine dust, such as welding smoke, oil mists, or exhaust gases. The clean air impeller has an efficiency of up to 87%.
The chip impeller is a closed blade, partly selfcleaning impeller with straight, backward inclined blades. This impeller is used to handle air containing grinding and polishing dust, dry sawdust, and shavings, etc. The chip impeller has an efficiency of up to 81%.
The transport impeller is an open blade, selfcleaning impeller with straight, radial blades. This impeller is used for transport of shavings, chips, etc. The transport impeller has an efficiency of up to 61%.
COMBIFAB Z Fan (ATEX compliant) The Combifab Fan is also available in an ATEX version for dusts and gases. For dusts the fan is suitable for zone 21 or 22 internally, for gases it is zone 1 or 2.
Special mandatory features and marking
External zone
Non zone
Zone 22
Zone 21
Fans
Clean Air impeller - Type R
COMBIFAB
The COMBIFAB fan impeller types
G5: RD0 or LG0 only
D1/D2: Direct drive
Type
G5: Belt drive type G5
G5A: Belt drive type G5A
Inlet diameter [mm]
160 180 200 224 250 280 315 355 400 450 500 560 630 D2 / D2 / D2 / 0.40 D1 D1 D1 D1 G5 G5 G5 D2 G5 G5 G5A G5A D2 / G5A G5A D1 D1 D1 D2 D2 D2 0.56 G5
Internal zone Non zone
Standard fan Standard motor No marking
Motor Ex II 3D T4 or Motor Ex II 3G T4 Marking: II 3DG T4
Motor Ex II 2D T4 or Motor Ex II 2G T4 Marking: II 2DG T4
Zone 22 (2)
Marking:
COMBIFAB Z Inspection door II DG T4 Interior Zone 22/2
Zone 21 (1) COMBIFAB Z Copper inlet Inspection door D1 / D2: temp. sensor on bearing* Marking: II DG T4 Interior 21/1
COMBIFAB Z Inspection door Motor Ex II 3D T4 or Motor Ex II 3G T4 Marking: II 3DG T4 Interior Zone 22/2
COMBIFAB Z Copper inlet Inspection door D1 / D2: temp. sensor on bearing* Motor EX II 3D T4 or Motor Ex II 3G T4 Marking: II 3DG T4 Interior 21/1
COMBIFAB Z Inspection door Motor Ex II 2D T4 or Motor Ex II 2G T4 II 2DG T4 Interior Zone 22/2
COMBIFAB Z Copper inlet Inspection door D1 / D2: temp. sensor on bearing* Motor Ex II 2D T4 or Motor Ex II 2G T4 Marking: II 2DG T4 Interior 21/1
Marking:
Note: with acoustic enclosure: Zone outside is max one step from the inside zone. The motor must be with thermistor as overload protection. * Type depends on motor make. VEM, MEZ: type PT100 T4: Also available in other temperature ratings (long delivery time) 95
COMBIFAB
Fans
Planning in Data for COMBIFAB 0.40
Design D2
Design D1
Technical parameters Type
Impeller diameter
A
B
C
ØD
D1
E
F
F1
G
G1
H
H1
0.40-160 0.40-180 0.40-200 0.40-224 0.40-250 0.40-280 0.40-315 0.40-355 0.40-400 0.40-450
355 398 447 501 562 631 708 794 891 1000
112 125 140 160 180 200 224 250 280 315
200 224 250 280 315 355 400 450 500 560
30 30 30 30 30 40 40 40 40 40
160 180 200 224 250 280 315 355 400 450
192 212 232 261 289 318 349 394 438 488
417 463 523 583 663 743 839 939 1039 1179
312 346 384 428 476 540 601 670 746 832
238 264 296 332 374 420 469 530 594 658
265 300 330 370 410 460 520 580 650 730
245 275 305 340 385 430 480 530 590 660
550 610 680 760 850 960 1070 1200 1340 1490
510 575 635 710 795 890 1000 1110 1240 1390
Type
K (R - S - T)
26 – 32 0.40-160 30 – 37 0.40-180 66 – 73 – 43 0.40-200 0.40-224 69 – 77 – 43 0.40-250 73 – 82 – 42 0.40-280 74 – 84 – 38 0.40-315 89 – 100 – 47 0.40-355 94 – 106 – 52 0.40-400 110 – 123 – 56 0.40-450 120 – 134 - 58 * Weight excl. standard motor All dimensions in mm
96
K1
N
u1
46 46 47 47
30 30 30 30 50 50 50 50 50 50
6 6 6 6 6 6 8 8 12 12
42
R1
n
R
57 67 72 84 97 112 122
2 2 2 1 1 1 1 1 1 1
72 79,5 87 80 80 100 100 100 100 115
Q1
95 105 87 99,5 97 107 102
p
Q
S
T
u
Weight kg * (R - S - T)
2 3 1 1 2 2 4 3 3 4
116 86 94 104 87,5 100 111 100 110 100
146 159 174 194 214 244 268 294 324 359
232 258 284 314 349 399 444 494 544 604
8 10 10 12 14 14 14 16 16 18
28 – 27 41 – 40 46 – 43 – 46 47 – 60 – 63 94 – 96 – 88 137 – 139 – 139 141 – 133 – 139 201 – 211 – 194 254 – 263 – 259 305 – 332 - 311
Design D2 Type
Impeller diameter
A
B
C
ØD
D1
F
F1
G
G1
H
H1
0.40-500 0.40-560 0.40-630
1122 1260 1418
355 400 450
630 710 800
50 50 50
500 560 630
538 600 670
940 1049 1174
735 826 926
812 910 1023
748 830 927
1675 1875 2100
1560 1740 1950
Type
Weight kg *
K
R1
n
R
Q1
p
Q
S
T
v
u
0.40-500 0.40-560 0.40-630
713 987 1158
124 128 163
206,5 153 170
1 1 1
206,5 154 170
172 192,5 172
2 2 3
172 192,5 172
413 460 510
688 770 860
12 12 12
12 14 16
Fans
COMBIFAB
Planning in Data for COMBIFAB 0.40
* Weight excl. standard motor All dimensions in mm
Design G5 Type
Impeller diameter
A
B
C
ØD
D1
E
F
F1
G
G1
H
H1
J
0.40-250 0.40-280 0.40-315 0.40-355 0.40-400 0.40-450
562 631 708 794 891 1000
180 200 224 250 280 315
315 355 400 450 500 560
30 40 40 40 40 40
250 280 315 355 400 450
289 318 349 394 438 488
528 608 704 804 904 1044
476 540 601 670 746 832
374 420 469 530 594 658
410 460 520 580 650 730
385 430 480 530 590 660
850 960 1070 1200 1340 1490
795 890 1000 1110 1240 1390
902 903 904 904 904 904
Type
Weight kg * R - S -T
K R - S -T
L
M
N
u1
R1
n
0.40-250 0.40-280 0.40-315 0.40-355 0.40-400 0.40-450
273 – 275 - 267 313 – 313 – 308 338 – 330 – 336 386 – 396 – 384 435 – 446 – 440 491 – 517 – 496
73 - 77 - 42 74 - 84 - 38 89 - 100 - 47 94 - 106 - 52 110 - 123 - 120 120 - 134 - 58
596 591 592 592 592 592
214 244 268 294 324 359
13 18 18 18 18 18
6 6 8 8 12 12
67 72 84 97 112 122
1 1 1 1 1 1
R
Q1
p
Q
S
T
u
80 87 100 99,5 100 100 97 100 107 115 102
2 2 4 3 3 4
87.5 100 111 100 110 100
214 244 268 294 324 359
349 399 444 494 544 604
14 14 14 16 16 18
* Weight excl. standard motor All dimensions in mm
97
COMBIFAB
Fans
Planning in data for COMBIFAB 0.40
Design G5-A
Type 0.40-500 Type
Impeller A diameter 1122
355
K R - S -T
B
C
Ø D D1
E
630
50
500
60
L
M
N
u1
409
23
12
0.40-500 124 – 144 – 58.8 730
538
F
F1
G
939,5 735,5 812
R1
n
R
2
204,5
G1
H
H1
J
748 1875 1560 1048 675 – 697 - 690
Q1
p
Q
S
T
V
u
4
171
409
684
12
12
H
H1
* Weight excl. standard motor All dimensions in mm
Planning in data for COMBIFAB 0.56
Design D2
98
Weight kg * R - S -T
Design D1
Type
Impeller diameter
A
B
C
ØD
D1
E
F
F1
G
G1
0.56-224 0.56-250 0.56-280 0.56-315 0.56-355 0.56-450 0.56-500
355 398 447 501 562 708 794
200 224 250 280 315 400 450
224 250 280 315 355 450 500
30 30 40 40 40 40 40
224 250 280 315 355 450 500
261 289 318 349 394 488 538
447 497 563 633 723 879 999
353 392 447 496 552 684 763
247 278 313 354 398 496 557
280 325 360 405 450 580 640
240 265 300 335 380 460 520
600 520 670 590 760 660 850 740 950 830 1180 1040 1320 1160
K R - S -T
0.56-224 0.56-250 0.56-280 0.56-315 0.56-355 0.56-450 0.56-500
43 – 51 – 30 45 – 54 – 30 41 – 51 – 21 53 – 64 – 31 61 – 73 – 31 81 – 97 – 34 72 – 90 – 33
K1
N
u1
R1
n
R
Q1
p
Q
S
T
u
Weight kg * R - S -T
46 46
30 30 50 50 50 50 50
6 6 6 8 8 12 12
76 78 97 82 79,5 102 97
1 1 1 2 2 3 3
80 100 100 80 100 80 100
85
1 3 3 1 2 4 5
86 94 108 119 99,5 123,5 109
232 256 294 324 359 444 494
256 282 324 359 399 494 545
12 12 12 14 16 18 20
32 – 35 – 34 47 – 50 – 45 71 – 74 – 74 96 – 96 – 135 128 – 124 – 137 200 – 210 – 213 306 – 273 – 273
42
120 100
* Weight excl. standard motor All dimensions in mm
Fans
Type
COMBIFAB
Planning in data for COMBIFAB 0.56
Design D2
Type
Impeller diameter
A
B
C
ØD
D1
F
F1
G
G1
H
H1
0.56-560 0.56-630 0.56-710 0.56-800 0.56-900
891 1000 1122 1260 1418
500 560 630 710 800
560 630 710 800 900
40 40 50 50 50
560 630 710 800 900
600 670 750 848 948
851 950 1070 1195 1340
614 690 773 866 973
710 794 888 991 1110
570 641 638 791 922
1465 1640 1843 2061 2313
1280 1435 1526 1782 2032
Type
Weight kg *
K
R1
n
R
Q1
p
Q
S
T
v
u
0.56-560 0.56-630 0.56-710 0.56-800 0.56-900
540 619 1038 1247 1392
83,5 94 92 99 135
109 102
3 4 4 4 3
110 101 172,5 192,5 172
102
4 4 4 5 3
101 113 192,5 172 192
548 608 690 770 860
608 678 770 860 960
10 10 12 12 12
22 24 16 18 20
172
192
* Weight excl. standard motor All dimensions in mm
99
COMBIFAB
Fans
Planning in data for COMBIFAB 0,56
Design G3 Type 0.56-630 0.56-710 0.56-800 0.56-900 Type
Impeller A diameter
B
C
Ø D D1
E
E1
F
F1
F2
954
G1
H
I
J
J1
1000
560
630
44
630
670 1974 1116
689
1374
630 1160
15
690 1428
90
1122
630
710
55
710
750 2094 1190 1076,5 772
1434
627 1270
10
750 1578
88
1260
710
800
55
800
848 2264 1376 1201,5 865
1544
780 1420
10
855 1770
95
1418
800
900
55
900
948 2579 1465 1345,5 972 1771,5 910 1590
L
M
M1
0.56-630 600 652 0.56-710 660 712 0.56-800 745 794,5 0.56-900 832,5 952
u1
R1
n
R
16
102
4
101
Q1
855 1896 131
p
Q
S
T
v
u
Weight kg *
6
113
608
678
10
24
834
16
4
172,5
4
192,5
690
770
12
16
1037
25
16
4
192,5
5
172
770
860
12
18
1315
25
16
3
172
3
192
860
960
12
20
172
192
* Weight excl. standard motor All dimensions in mm
Design G5 Type
Impeller diameter
A
B
C
ØD
D1
E
F
F1
G
G1
H
H1
J
0.56-500
794
450
500
40
500
538
864
763
557
640
520
1320
1160
904
Type
Weight kg* R - S - T*
K R -S - T
0.56-500 438 – 440 – 447 72 – 88 - 33 100
K
* Weight excl. standard motor All dimensions in mm
L
M
N
u1
R1
n
R
p
Q
S
T
u
592
494
18
12
97
3
100
5
109
494
545
20
Fans
COMBIFAB
Planning in data for COMBIFAB 0,56
Design G5-A
Type 0.56-560 0.56-630 Type
Impeller A diameter
G1
H
H1
J
Weight kg * R - S -T
B
C
Ø D D1
E
F
F1
G
J1
710 1 794
641 1640 1435 1046 1740
891
500
560
40
560
600
50
851
614
1000
560
630
40
630
670
50
950
690
L
M
N
u1
R1
n
R
Q1
p
Q
S
T
v
u
735
544
18
12
108,5
3
109
101
4
100,5
544
604
10
22
735
604
18
16
101
4
100,5
112
4
112,5
604
674
10
24
K R - S -T
0.56-560 83,5 – 100 – 31 0.56-630 94 – 113 - 36
570 1465 1280 1046 1719,5 581 – 561 – 534 641 628 – 643
* Weight excl. standard motor All dimensions in mm
101
NORDFAB DUCTING
NORDFAB DUCTING
STANDARD BEND
QUICK-FIT CLIP
The Nordfab duct system is manufactured from fully galvanised sheets. It is dimensionally accurate and smooth. The components have a rolled collar, over which the Nordfab clamp is fitted. The clamp has an inner gasket to ensure that an air tight seal is achieved. It requires no tools to assemble or modify. Nordfab duct system has a complete accessory range with 60o Y branches, 30o cut-ins, reducers and energy efficient dampers etc. It ensures versatility and great flexibility including com
ROLLED EDGE
Nordfab Clipped ducting comes in both galvanised and stainless steel in diameters from 100mm up to 500mm. It is ideal for most dust collection applications.
SLIP DUCT
QUICK-FIT CLIP
Sizing Nordfab Ducting System Nordfab offers assistance to customers who have never designed a ducting system. We can assist you with determining the correct duct size and configuration for optimal air flow. Please call your local representative for assistance.
O-RING
SUCTION / MACHINE HOOD CONNECTION
Range of duct air flow volumes [m3/h] Ă&#x2DC; [mm]
10 [m/s]
12 [m/s]
15 [m/s]
18 [m/s]
20 [m/s]
22 [m/s]
25 [m/s]
27 [m/s]
29 [m/s]
31 [m/s]
100
283
339
424
509
566
622
707
763
820
877
125
442
530
663
795
884
972
1105
1193
1281
1370
140
554
665
831
998
1108
1219
1385
1496
1607
1718
160
724
869
1086
1303
1448
1592
1810
1954
2099
2244
180
916
1099
1374
1649
1832
2015
2290
2473
2657
2840
200
1131
1357
1697
2036
2262
2488
2827
3054
3280
3506
250
1767
2121
2651
3181
3534
3888
4418
4771
5125
5478
315
2806
3367
4208
5050
5611
5172
7014
7575
8136
8697
350
3464
4156
5195
6235
6927
7620
8659
9352
10045
10737
400
4524
5429
6786
8143
9048
9953
11310
12215
13119
14024
450
5726
5871
8588
10306
11451
12569
14314
15459
16604
17749
500
7069
8482
10603
12724
14137
15551
17672
19085
20499
21913
Using the air volume chart This chart allows you to choose the correct duct size for the air volume that is required. Different materials need to be conveyed at different velocities to prevent the material from falling out of the air stream. For example, wood chips and saw dust flow well at 22 m/s. Referring to the chart, a 100mm duct will convey 622 m3 /h at 22 m/s. This indicates that a 100 mm pick-up on a machine will use 622 m3/h from the filtering system. Or working in reverse, if you know that a machine will require approximately 650 m3/h to remove the waste, then you should design a 100 mm duct for the application.
102
Slip duct L = 300 mm Ø [mm]
Item no.
Thickness [mm]
Weight [kg]
100
20000-100
0.7
0.4
125
20000-125
0.7
0.5
140
20000-140
0.7
0.5
160
20000-160
0.7
0.6
180
20000-180
0.7
0.7
200
20000-200
0.7
0.8
250
20000-250
0.7
1.0
315
20000-315
0.7
1.2
350
20000-350
0.7
1.3
400
20000-400
0.7
2.0
450
20000-450
0.7
2.2
500
20000-500
0.7
2.4
e.g.:
20000
315
Type Ø
NORDFAB DUCTING
Slip Duct, QF clip, O-Ring
Slip duct
L
QF clip Quick Fit Clip Ø mm
100
125
140
160
180
200
250
315
350
400
450
500
Item no.
30100 -100
30100 -125
30100 -140
30100 -160
30100 -180
30100 -200
30100 -250
30100 -315
30100 -350
30100 -400
30100 -450
30100 -500
e.g.:
Seal will be installed and folded over at the factory
30100-315
Type Ø While clamping down, slowly tuck extra seal underneath the opposing side of clamp
O-ring e.g.:
Rubber O-ring Ø mm
100
125
140
160
180
200
250
315
350
400
450
500
Item no.
30106 -100
30106 -125
30106 -140
30106 -160
30106 -180
30106 -200
30106 -250
30106 -315
30106 -350
30106 -400
30106 -450
30106 -500
1
Measure distance to be spanned
4
Cut the duct
2
Mark distance to be spanned less 100 mm
5
Put O-ring on cut duct, slide slip duct over, cut piece of duct
30106-315
Type Ø
3
Use O-ring provided and mark for cut
6
7
Snap clip over O-ring and one end Finished connection with the of slip duct slip duct
103
Straight QF Duct
NORDFAB DUCTING
Straight duct QF
e.g.:
Ø
e.g.: Type Ø
104
20001-315
Type
Straight QF duct L=1000 mm Ø [mm]
Item no.
Thickness [mm]
Weight [kg]
100
20001-100
0.6
1.6
125
20001-125
0.6
2.0
140
20001-140
0.6
2.3
160
20001-160
0.6
2.6
180
20001-180
0.6
3.0
200
20001-200
0.7
3.9
250
20001-250
0.7
4.8
315
20001-315
0.7
6.0
350
20001-350
0.7
6.8
400
20001-400
0.9
9.3
450
20001-450
0.9
10.5
500
20001-500
0.9
11.6
20002-315
Straight QF duct L=2000 mm Ø [mm]
Item no.
Thickness [mm]
Weight [kg]
100
20002-100
0.6
3.2
125
20002-125
0.6
4.0
140
20002-140
0.6
4.6
160
20002-160
0.6
5.2
180
20002-180
0.6
6.0
200
20002-200
0.7
7.8
250
20002-250
0.7
9.6
315
20002-315
0.7
12.0
350
20002-350
0.7
13.6
400
20002-400
0.9
18.6
450
20002-450
0.9
21.0
500
20002-500
0.9
23.2
e.g.:
Straight FL duct L=1000 mm Ø [mm]
Item no.
Thickness [mm]
Weight [kg]
560
20111-560
0.9
20.33
630
20111-630
0.9
22.78
710
20111-710
0.9
25.06
800
20111-800
0.9
30.33
900
20111-900
0.9
33.26
1000
20111-1000
0.9
36.78
20111-900
Type Ø
e.g.:
Straight FL duct L=2000 mm Ø [mm]
Item no.
Thickness [mm]
Weight [kg]
560
20112-560
0.9
33.16
630
20112-630
0.9
37.17
710
20112-710
0.9
41.23
800
20112-800
0.9
48.67
900
20112-900
0.9
53.82
1000
20112-1000
0.9
59.57
NORDFAB DUCTING
Straight Flanged Ducts
Straight duct flanged and flanges
20112-710
Type Ø
e.g.:
Flange Duct Ø [mm]
Item no.
Pitch circle Ø [mm]
External Ø [mm]
No. of holes
Thickness [mm]
Weight [kg]
315
30015-315
349
377
8
4.0
1.25
350
30015-350
387
413
8
4.0
1.40
400
30015-400
438
464
12
4.0
1.55
450
30015-450
488
514
12
4.0
1.75
500
30015-500
538
564
12
4.0
1.95
560
30015-560
600
625
12
4.0
2.15
630
30015-630
670
695
16
4.0
2.40
710
30015-710
750
775
16
4.0
2.70
800
30015-800
848
884
16
4.0
4.10
900
30015-900
948
984
16
4.0
4.60
1000
30015-1000
1050
1090
16
4.0
5.30
30015-560
Type Ø
105
Pressed QF Bends
NORDFAB DUCTING
Pressed bends QF
e.g.:
r=1xØ x = angle size (3,4,6,9)
2100X-100
Type Ø
30° Pressed bends 30°
Ø [mm]
Item no.
r [mm]
L1 [mm]
L2 [mm]
H [mm]
Thickness [mm]
Weight [kg]
100
21003-100
100
30
105
135
0.5
0.2
125
21003-125
125
30
125
150
0.5
0.3
140
21003-140
135
35
130
160
0.7
0.4
160
21003-160
160
35
135
170
0.7
0.5
180
21003-180
180
35
145
185
0.7
0.6
45° Pressed bends 45°
Ø [mm]
Item no.
r [mm]
L1 [mm]
L2 [mm]
H [mm]
Thickness [mm]
Weight [kg]
100
21004-100
100
50
125
165
0.5
0.3
125
21004-125
125
55
140
185
0.5
0.3
140
21004-140
135
60
150
190
0.7
0.4
160
21004-160
160
65
160
215
0.7
0.5
180
21004-180
180
70
170
235
0.7
0.7
Thickness [mm]
Weight [kg]
60° Pressed bends 60°
Ø [mm]
Item no.
r [mm]
L1 [mm]
L2 [mm]
H [mm]
100
21006-100
100
95
165
210
0.5
0.2
125
21006-125
125
100
185
235
0.5
0.3
140
21006-140
135
90
190
250
0.7
0.5
160
21006-160
160
105
215
290
0.7
0.5
180
21006-180
180
110
230
315
0.7
0.8
90° Pressed bends 90°
106
Ø [mm]
Item no.
r [mm]
L1 [mm]
L2 [mm]
H [mm]
Thickness [mm]
Weight [kg]
100
21009-100
100
130
130
180
0.5
0.3
125
21009-125
125
158
158
158
0.5
0.5
140
21009-140
135
165
165
235
0.7
0.7
160
21009-160
160
190
190
270
0.7
0.8
180
21009-180
180
205
205
295
0.7
1.0
e.g.:
2100X-200
r=1xØ x = angle size (3,4,6,9)
Type Ø
30° Segmented bends Ø [mm]
Item no.
r [mm]
L1 [mm]
L2 [mm]
H [mm]
Thickness [mm]
Weight [kg]
200
21003-200
300
65
300
350
0.7
1.19
250
21003-250
375
70
310
380
0.7
1.71
315
21003-315
472
80
340
420
0.7
2.53
350
21003-350
525
90
365
450
0.7
3.01
400
21003-400
600
95
385
490
0.9
4.00
450
21003-450
675
100
395
505
0.9
5.15
500
21003-500
750
150
410
535
0.9
6.20
Ø [mm]
Item no.
r [mm]
L1 [mm]
L2 [mm]
H [mm]
Thickness [mm]
Weight [kg]
200
21004-200
300
155
360
430
0.7
1.57
250
21004-250
375
160
370
460
0.7
2.30
315
21004-315
472
180
415
525
0.7
3.46
350
21004-350
525
190
455
580
0.7
4.27
400
21004-400
600
195
510
650
0.9
5.45
450
21004-450
675
200
540
690
0.9
7.11
500
21004-500
750
205
595
745
0.9
8.63
Ø [mm]
Item no.
r [mm]
L1 [mm]
L2 [mm]
H [mm]
Thickness [mm]
Weight [kg]
200
21006-200
300
225
410
500
0.7
1.95
250
21006-250
375
260
410
510
0.7
2.88
315
21006-315
472
270
500
630
0.7
4.39
350
21006-350
525
295
540
700
0.7
5.45
400
21006-400
600
310
585
760
0.9
6.90
450
21006-450
675
345
640
840
0.9
9.07
500
21006-500
750
380
680
895
0.9
11.05
Ø [mm]
Item no.
r [mm]
L1 [mm]
L2 [mm]
H [mm]
Thickness [mm]
Weight [kg]
200
21009-200
300
418
418
518
0.7
2.72
250
21009-250
375
425
425
550
0.7
4.06
315
21009-315
472
548
548
705
0.7
6.26
350
21009-350
525
595
595
770
0.7
7.81
400
21009-400
600
655
655
855
0.9
9.81
450
21009-450
675
730
730
955
0.9
12.99
500
21009-500
750
790
790
1040
0.9
15.89
NORDFAB DUCTING
Segmented QF Bends
Segmented bends QF
30°
45° Segmented bends
45°
60° Segmented bends
60°
90° Segmented bends
90°
107
FL Segmented Bends
NORDFAB DUCTING
Segmented bends FL
e.g.: Type Ø
21114-710
Standard radius r = 1.5 x Ø
30° Segmented bends (FL) Ø [mm]
Item no.
H [mm]
Thickness [mm]
Weight [kg]
560
21113-560
653
0.9
14.57
630
21113-630
723
0.9
17.58
710
21113-710
803
0.9
20.20
800
21113-800
893
0.9
26.13
900
21113-900
993
0.9
29.66
1000
21113-1000
1093
0.9
35.20
45° Segmented bends (FL) Ø [mm]
Item no.
H [mm]
Thickness [mm]
Weight [kg]
560
21114-560
877
0.9
18.10
630
21114-630
976
0.9
21.12
710
21114-710
1089
0.9
24.44
800
21114-800
1216
0.9
31.78
900
21114-900
1358
0.9
37.43
1000
21114-1000
1499
0.9
43.67
60° Segmented bends (FL) Ø [mm]
Item no.
H [mm]
Thickness [mm]
Weight [kg]
560
21116-560
1045
0.9
20.92
630
21116-630
1166
0.9
24.65
710
21116-710
1305
0.9
29.39
800
21116-800
1461
0.9
37.43
900
21116-900
1634
0.9
44.49
1000
21116-1000
1807
0.9
52.86
90° Segmented bends (FL)
108
Ø [mm]
Item no.
H [mm]
Thickness [mm]
Weight [kg]
560
21119-560
1170
0.9
26.58
630
21119-630
1310
0.9
32.42
710
21119-710
1470
0.9
38.57
800
21119-800
1650
0.9
49.44
900
21119-900
1850
0.9
59.33
1000
21119-1000
2050
0.9
71.23
QT315 250 250 250
Ø1
Double branch (QF)
Ø2
Ø [mm]
Item no.
Thickness [mm]
Weight [kg]
Ø3
100
QT100
0.7
1.4
125
QT125
0.7
1.5
140
QT140
0.7
1.6
160
QT160
0.7
1.5
180
QT180
0.7
1.7
200
QT200
0.7
2.6
250
QT250
0.7
3.2
315
QT315
0.7
4.4
350
QT350
0.7
5.6
400
QT400
0.9
11.3
450
QT450
0.9
12.8
500
QT500
0.9
17.3
Ø4 L2
108
Double branch (FL) Ø [mm]
Item no.
Thickness [mm]
Weight [kg]
560
QT560
0.9
26.0
630
QT630
0.9
32.0
710
QT710
0.9
43.1
800
QT800
0.9
53.2
900
QT900
0.9
72.6
1000
QT1000
0.9
89.7
NORDFAB DUCTING
e.g.
QF & FL Branches
Double branch QF and FL
L4 = ( Ø4 / 2 ) +58 L2 = ( Ø2 / 2 ) +58 L1 = ( Ø2 x 2 ) +236 Ø3 must be smaller than or equal to Ø1 Ø2 must be smaller then or equal to Ø3
Cut in branch QF and FL e.g.: QI
Cut in branch (QF)
100 315
Ø2
Ø [mm]
Item no.
Thickness [mm]
Weight [kg]
Ø1
100
QI100
0.7
0.9
125
QI125
0.7
0.9
140
QI140
0.7
0.9
160
QI160
0.7
0.9
180
QI180
0.7
1.3
200
QI200
0.7
1.6
250
QI250
0.7
1.9
315
QI315
0.7
2.3
350
QI350
0.7
2.8
400
QI400
0.9
5.3
450
QI450
0.9
8.2
500
QI500
0.9
9.9
Cut in branch (FL) Ø [mm]
Item no.
Thickness [mm]
Weight [kg]
560
QI580
0.9
12.7
630
QI630
0.9
15.8
710
QI710
0.9
19.3
800
QI800
0.9
27.6
900
QI900
0.9
34.0
1000
QI1000
0.9
42.0
Ø2 must be smaller than or equal to Ø1
109
QF & FL Branches
NORDFAB DUCTING
Branch QF and FL e.g.: QG
315
250
Branch (QF)
315
Ø1
Ø [mm]
Item no.
Thickness [mm]
Weight [kg]
Ø2
100
QG100
0.7
1
Ø3
125
QG125
0.7
1.1
140
QG140
0.7
1.4
160
QG160
0.7
1.7
180
QG180
0.7
2.2
200
QG200
0.7
2.6
250
QG250
0.7
3.3
315
QG315
0.7
5.1
350
QG350
0.7
7.0
400
QG400
0.9
11.1
450
QG450
0.9
14.1
500
QG500
0.9
18.5
Branch (FL) Ø [mm]
Item no.
Thickness [mm]
Weight [kg]
560
QG560
0.9
32.0
630
QG630
0.9
41.0
710
QG710
0.9
47.0
800
QG800
0.9
58.0
900
QG900
0.9
71.0
1000
QG1000
0.9
85.0
L2 = ( Ø2 / 2 ) +58 L1 = ( Ø2 x 2 ) +236 Ø3 must be smaller than or equal to Ø1 Ø2 must be smaller then or equal to Ø3
Y branch QF and FL e.g.: QB
315
250
250
Y - Branch (QF)
Ø1 Ø2
L
Ø2
Ø3
Ø1
60
o
Item no.
Thickness [mm]
Weight [kg]
100
QB100
0.7
0.5
125
QB125
0.7
0.7
140
QB140
0.7
0.9
160
QB160
0.7
1.1
180
QB180
0.7
1.4
200
QB200
0.7
1.6
250
QB250
0.7
2.3
315
QB315
0.7
3.6
350
QB350
0.7
4.6
400
QB400
0.9
7.5
450
QB450
0.9
9.4
500
QB500
0.9
11.6
3
Ø
Ø [mm]
58
Y - Branch (FL)
110
Ø [mm]
Item no.
Thickness [mm]
560
QB560
0.9
630
QB630
0.9
710
QB710
0.9
800
QB800
0.9
900
QB900
0.9
1000
QB1000
0.9
Weight [kg]
L = Ø1 + 100 mm Ø2 and Ø3 must be smaller than or equal to Ø3
23012
Ø [mm]
Item no.
Thickness [mm]
100
23012
0.7
No. of connections
125
23012
0.7
Ø1
140
23012
0.7
160
23012
0.7
180
23012
0.7
200
23012
0.7
250
23012
0.7
315
23012
0.7
350
23012
0.7
400
23012
0.9
450
23012
0.9
500
23012
0.9
3
Type
250
NORDFAB DUCTING
e.g.:
Suction hood
Suction hood & Transitio
Suction hood
No. of connections (from 2 to 8) and shape (round or rectangular) must be specified
Transition rectangular to round Transition rectangular to round
e.g.:
23035 500
400
Type
Ø [mm]
Item no.
Thickness [mm]
A
100
22035
0.9
B
125
22035
0.9
140
22035
0.9
160
22035
0.9
180
22035
0.9
200
22035
0.9
250
22035
0.9
315
22035
0.9
350
22035
0.9
400
22035
0.9
450
22035
0.9
500
22035
0.9
Please specify - The actual A,B and Ø dimentions - The positions of the connection spigot - The type of connection spigot (QF, spiro or raw end)
111
QF & FL Reducers
NORDFAB DUCTING
Reducer QF and FL Reducer (QF)
e.g.: QR
315
250
Ø Ø1
Ø [mm]
Item no.
Thickness [mm]
Weight [kg]
125
QR125 Ø1
0.7
0.2
140
QR140 Ø1
0.7
0.2
160
QR160 Ø1
0.7
0.2
180
QR180 Ø1
0.7
0.3
200
QR200 Ø1
0.7
0.4
250
QR250 Ø1
0.7
0.6
315
QR315 Ø1
0.7
0.9
350
QR350 Ø1
0.7
1.0
400
QR400 Ø1
0.9
1.8
450
QR450 Ø1
0.9
2.1
500
QR500 Ø1
0.9
2.3
L = (Ø - Ø1) + 50 + (2 x 58) mm 1
Reducer (FL) Ø [mm]
Item no.
Thickness [mm]
Weight [kg]
560
QR560 Ø1
0.9
6.9
630
QR630 Ø1
0.9
8.0
710
QR710Ø1
0.9
12.9
800
QR800 Ø1
0.9
16.1
900
QR900 Ø1
0.9
18.2
1000
QR1000 Ø1
0.9
20.4
Floor sweep QF e.g.:
23011-180
Floor sweep
Type Ø
Ø [mm]
Item no.
Thickness [mm]
Weight [kg]
100
23011
0.9
4.0
125
23011
0.9
4.2
140
23011
0.9
4.4
160
23011
0.9
4.7
180
23011
0.9
5.0
L = 450 mm A = 150 mm B = 300 mm
L
C = 75 mm
C
B
112
A
Ø [mm]
Item no.
Thickness [mm]
Weight [kg]
100
22022
0.7
0.13
125
22022
0.7
0.18
140
22022
0.7
0.22
160
22022
0.7
0.26
180
22022
0.7
0.35
200
22022
0.7
0.40
250
22022
0.7
0.62
315
22022
0.7
1.15
350
22022
0.7
1.60
400
22022
0.9
2.12
450
22022
0.9
2.63
500
22022
0.9
3.20
22022-315
QF End Caps
e.g.:
End cap with bird mesh (QF)
Type Ø
NORDFAB DUCTING
End cap with bird mesh QF
Wire mesh
L = 50mm
End cap QF e.g.:
End cap (QF) Ø [mm]
Item no.
Thickness [mm]
Weight [kg]
100
22012
0.7
0.11
125
22012
0.7
0.13
140
22012
0.7
0.15
160
22012
0.7
0.17
180
22012
0.7
0.19
200
22012
0.7
0.21
250
22012
0.7
0.27
315
22012
0.7
0.32
350
22012
0.7
0.37
400
22012
0.9
0.54
450
22012
0.9
0.61
500
22012
0.9
0.68
22012-315
Type Ø
End cap
L = 50mm
113
e.g.:
QF Adapters
NORDFAB DUCTING
Smooth adapter QF 22010- 315
Type Ø
Smooth adapter (QF) Ø [mm]
Item no.
Thickness [mm]
Weight [kg]
100
22010
0.7
0.20
125
22010
0.7
0.24
140
22010
0.7
0.29
160
22010
0.7
0.33
180
22010
0.7
0.37
200
22010
0.7
0.56
250
22010
0.7
0.70
315
22010
0.7
0.90
350
22010
0.7
1.0
400
22010
0.9
1.4
450
22010
0.9
1.6
500
22010
0.9
1.9
L = 58 mm
Machine adapter QF e.g.: Type Ø
22014-315
Machine adapter (QF) Ø [mm]
Item no.
Thickness [mm]
Weight [kg]
100
22014
0.7
0.40
125
22014
0.7
0.48
140
22014
0.7
0.58
160
22014
0.7
0.66
180
22014
0.7
0.74
200
22014
0.7
1.13
250
22014
0.7
1.41
315
22014
0.7
1.80
350
22014
0.7
2.0
400
22014
0.9
2.9
450
22014
0.9
3.3
500
22014
0.9
3.7
L = 58 mm (for dia. 100 - 180) L= 116 mm (for dia. 200 - 500)
114
Item no.
Thickness [mm]
Weight [kg]
Ø1
100
TBS.100.xxx
0.9
1.0
Ø2
125
TBS.125.xxx
0.9
1.1
Ø
140
TBS.140.xxx
0.9
1.2
160
TBS.160.xxx
0.9
1.5
180
TBS.180.xxx
0.9
1.9
200
TBS.200.xxx
0.9
2.3
250
TBS.250.xxx
0.9
3.0
315
TBS.315.xxx
0.9
4.2
350
TBS.350.xxx
0.9
5.6
400
TBS.400.xxx
0.9
9.4
450
TBS.450.xxx
0.9
12.2
500
TBS.500.xxx
0.9
16.4
100
250
315 Ø1
Ø
L1
45
Ø [mm]
NORDFAB DUCTING
e.g.: TSB
Boot shoe (QF)
QF & FL Boot Shoe
Boot shoe QF and FL
Ø2
L
Boot shoe (FL)
L = Ø2 x 2 +236 mm L1 = Ø1 x 0.5 + Ø2 x 0.5 + 58 mm The boot cut is always placed in the centre
Ø [mm]
Item no.
Thickness [mm]
Weight [kg]
560
TBS.560.xxx
0.9
23.2
630
TBS.630.xxx
0.9
34.2
710
TBS.710.xxx
0.9
42.8
800
TBS.800.xxx
0.9
52.7
900
TBS.900.xxx
0.9
64.4
1000
TSB.1000.xxx
0.9
76.4
Cut in boot shoe QF and FL Ø2
50
Ø [mm]
Item no.
Thickness [mm]
Weight [kg]
Ø2
100
CBS.100.xxx
0.9
0.9
Ø1
125
CBS.125.xxx
0.9
0.9
140
CBS.140.xxx
0.9
0.9
160
CBS.160.xxx
0.9
0.9
180
CBS.180.xxx
0.9
1.3
200
CBS.200.xxx
0.9
1.6
250
CBS.250.xxx
0.9
1.9
315
CBS.315.xxx
0.9
350
CBS.350.xxx
400
CBS.400.xxx
450 500
100
xxx
45
Cut in boot shoe (QF)
50
Ø1
e.g.: CBS
Cut in boot shoe (FL) Item no.
2.3
Ø [mm]
Thickness [mm]
Weight [kg]
0.9
2.8
560
CBS.560.xxx
0.9
12.7
0.9
5.3
630
CBS.630.xxx
0.9
15.8
CBS.450.xxx
0.9
8.2
710
CBS.710.xxx
0.9
19.3
CBS.500.xxx
0.9
9.9
800
CBS.800.xxx
0.9
27.6
The boot cut is always placed in the centre
900
CBS.900.xxx
0.9
34.0
1000
CBS.1000.xxx
0.9
42.0
115
QF & FL Discharge Cowl
NORDFAB DUCTING
Low velocity discharge cowl QF and FL
ØD
Low velocity discharge cowl (QF)
A
ØD [mm]
Thickness [mm]
A [mm]
B [mm]
C (RHS) [mm]
100
140
0.7
400
150
20x20
125
180
0.7
500
150
25x25
140
180
0.7
560
150
20x20
160
200
0.7
640
150
20x20
180
250
0.7
720
150
30x30
200
250
0.7
800
150
25x25
250
315
0.7
1000
150
30x30
315
350
0.7
1260
250
20x20
350
400
0.7
1750
250
25x25
400
450
0.9
1750
250
25x25
450
500
0.9
1750
250
25x25
500
560
0.9
2000
250
30x30
30
t
Ød [mm]
B
30
Low velocity discharge cowl (FL)
t
Ød
Custom manifold Custom Manifold Please call Dantherm Filtration for specification
116
Ød [mm]
ØD [mm]
Thickness [mm]
A [mm]
B [mm]
C (RHS) [mm]
560
630
0.9
2240
350
30x30
630
710
0.9
2520
350
40X40
710
800
0.9
2840
350
40X40
800
900
0.9
3200
350
50X50
900
1000
0.9
3600
350
50X50
1000
1100
0.9
4000
350
50X50
Back pressure flap CARZ type Item no. 23060-xxx (QF)
Item no. 23360-xxx (FL)
Ø [mm]
L [mm]
B [mm]
Weight [kg]
L [mm]
B [mm]
Weight [kg]
160
488
260
13.0
488
260
14.0
180
510
280
15.0
510
280
17.0
200
528
300
19.0
528
300
20.0
250
578
350
20.0
578
350
21.0
315
643
415
27.0
643
415
29.0
350
780
450
34.0
780
450
36.0
400
728
500
42.0
728
500
44.0
450
778
550
45.0
778
550
48.0
500
830
600
49.0
830
600
52.0
560
x
x
x
1068
660
630
x
x
x
1138
730
710
x
x
x
1218
810
800
x
x
x
1308
900
900
x
x
x
1408
1000
1000
x
x
x
1508
1100
1
2
AIR FLOW DIRECTION
Protection system Certified no. FTZU 02ATEX 0271 and FTZU 04ATEX 0090
3
NORDFAB DUCTING
ATEX
CARZ Back Pressure Flap
Back pressure flap CARZ QF and FL
4
EXPLOSION DIRECTION
117
B
50
D
E
50
F
A
CARZ Back Pressure Flap
NORDFAB DUCTING
C
Size dia.550 and larger
A
BT/BAG
BT/BAG (for Ø ≥ 600)
Technical parameters Ø
A
B
C
D
E
F
Weight [kg]
120
220
400
450
250
100
175
10,5
140
240
420
470
270
100
175
11,7
160
260
440
490
290
100
175
12,9
180
280
460
510
310
100
175
14,2
200
300
480
530
330
100
175
15,6
220
320
500
550
350
100
215
17,1
240
340
520
570
370
100
215
18,6
260
360
540
590
390
100
215
20,5
280
380
570
610
410
100
235
24,3
300
400
590
630
430
100
235
26,2
325
425
615
755
455
200
235
29,1
350
450
670
780
480
200
235
33,1
375
475
695
805
505
200
255
36,6
400
500
720
830
530
200
255
43,1
425
525
745
855
555
200
275
47,7
450
550
770
880
580
200
275
52,2
500
600
820
930
630
200
275
57,7
550
650
870
1060
680
280
315
68,6
600
700
920
1110
730
280
15
76,5
650
750
975
1160
780
280
415
92,8
700
800
1025
1210
830
280
465
102,6
750
850
1075
1260
880
280
465
102,6
800
900
1025
1310
930
280
515
123,4
850
950
1175
1360
980
280
515
133,6
900
1000
1225
1410
1030
280
565
144,2
1000
1100
1325
1510
1130
280
565
182,4
Dimensions in mm
118
Installation requirements: The counter-balance lever is normally located on the right hand, but can be changed according to needs on site. CARZ sizes from diameter 550mm upwards incorporate an inspection door on each side.
The distance between the CARZ and the device to be protected must be at the most 10 metres and at least 2 metres for Ø 120 to 500 mm and 5 metres for Ø 550 to 1000 mm. The CARZ must be installed in horizontal position. The airflow direction must be strictly observed. It is indicated on the product by an arrow.
e.g.:
Manual energy saving damper (QF) Ø [mm]
Item no.
A max [mm]
B [mm]
C [mm]
D [mm]
E [mm]
Weight [kg]
100
23075
329
208
150
125
82
1.3
125
23075
382
233
175
125
94
1.6
140
23075
412
248
190
125
102
1.8
160
23075
462
287
220
125
117
2.4
180
23075
501
298
240
125
127
2.8
200
23075
543
318
260
125
137
3.1
250
23075
653
378
320
125
167
4.3
315
23075
793
453
395
125
204
5.9
350
23075
860
500
430
120
225
7.5
400
23075
975
560
480
120
255
9.1
450
23075
500
23075
23075 -315
Type Ø
NORDFAB DUCTING
Energy Saving Dampers
Manual energy saving damper QF
Automatic energy saving damper QF and FL e.g.:
3000 -315
Automatic energy saving damper (QF)
Type
2 pcs. Pneumatic cylinders
1 pc. Pneumatic cylinder
Ø
Ø [mm]
Item no.
A max [mm]
B [mm]
C [mm]
D [mm]
Weight [kg]
100
23073
405
160
125
130
4.4
125
23073
445
190
125
152
5.2
140
23073
480
200
125
160
5.6
160
23073
520
220
125
175
6.2
180
23073
560
240
125
185
7.2
200
23073
650
260
125
210
8.4
250
23073
840
441
300
360
19.4
315
23073
970
506
300
392
24.6
350
23073
1040
541
300
410
28.1
400
23073
1140
591
300
435
34.5
450
23073
1240
641
300
460
40.0
500
23073
1340
691
300
485
45.0
2 pcs. Pneumatic cylinders
Automatic energy saving damper (FL)
Standard supply is 220V 240V supply available (Item no. 23074XXX)
Ø [mm]
Item no.
A max [mm]
B [mm]
C [mm]
D [mm]
Weight [kg]
250
23073
840
441
300
360
19.4
315
23073
970
506
300
392
24.6
350
23073
1040
541
300
410
28.1
400
23073
1140
591
300
453
34.5
450
23073
1240
641
300
460
40.0
500
23073
1340
691
300
485
45.0
560
23073
1460
751
300
515
54.0
630
23073
1730
821
300
575
68.0
710
23073
1808
901
300
615
88.0
119
Diverter Valves
NORDFAB DUCTING
Manual diverter valve QF e.g.: 23500 315 250 250 Ø1 Ø2 Ø3
Manual diverter valve (QF) Ø [mm]
Item no.
L1 [mm]
L2 [mm]
b [mm]
Weight [kg]
100
23500
401
125
23500
428
64
88
13.6
64
106
17.1
140
23500
160
23500
453
64
124
19.5
478
64
142
23.2
180 200
23500
502
64
159
26.1
23500
577
89
177
33.6
250
23500
665
101
222
47.0
315
23500
773
115
279
64.9
350
23500
816
115
310
75.4
400
23500
938
140
354
101.3
450
23500
1000
140
398
123.2
500
23500
1122
169
442
142.2
Flanged version available Item no. 23500 XXX
Automatic diverter valve QF e.g.: 23600
Automatic diverter valve (QF) 315 250
250
Item no.
Ø1
Ø [mm]
L1 [mm]
L2 [mm]
b [mm]
Weight [kg]
Ø2
100
23600
401
Ø3
125
23600
428
64
88
19.1
64
106
23.9
140
23600
160
23600
453
64
124
26.7
478
64
142
30.5
180 200
23600
502
64
159
34.3
23600
577
89
177
38.2
250
23600
665
101
222
50.6
315
23600
773
115
279
91.8
350
23600
816
115
310
142.6
400
23600
938
140
354
183.6
450
23600
1000
140
398
155.0
500
23600
1122
169
442
190.3
Flanged version available Item no. 23600XXX
120
Flexible hose clamp
Ø [mm]
Item no.
Thickness [mm]
Weight [gr/mtr]
Ø [ mm]
Item no.
Ducting size*
38
8604003038
0.5
166
30-45
8604004038
38
45
8604003038
0.5
200
32-50
8604004045
45
51
8604003045
0.55
260
40-60
8604004051
51
63
8604003063
0.55
320
60-80
8604004063
63
76
8604003076
0.6
440
70-90
8604004076
76
82
8604003082
0.6
480
70-90
8604004076
82
89
8604003089
0.6
520
80-100
8604004089
89
102
8604003102
0.65
660
90-110
8604004102
102
114
8604003114
0.65
720
110-130
8604004114
114
127
8604003127
0.65
800
120-140
8604004127
127
140
8604003140
0.65
900
130-150
8604004140
140
152
8604003152
0.7
1100
140-160
8604004152
152
160
8604003160
0.7
1160
150-170
8604004160
160
178
8604003178
0.7
1300
170-190
8604004180
180
203
8604003203
0.7
1400
200-220
8604004203
203
229
8604003229
0.7
1580
230-250
8604004229
229
254
8604003254
0.8
1880
260-280
8604004254
254
305
8604003305
0.8
2250
258-355
8604004305
305
315
8604003315
0.8
2390
NORDFAB DUCTING
Flexible polyurethane hose
Hoses
Flexible polyurethane hose and clamp
* ducting size - Nominal bore - buying unit is 1 metre
Metalflex hose
Can be delivered with: Standard Seal - temperature range up to approx. +120 C Glass Fibre Seal - temperature range up to approx, +400 C
Metalflex hose Ø ID [mm]
OD [mm]
Bend Radius
Weight [kg/m]
Standard Length [mm]
20
24
100
0.35
10
40
45
155
0.69
10
60
66
215
1.01
10
80
86
270
1.34
10
100
107
300
2.01
10
120
127
380
2.40
10
140
149
430
3.10
10
150
159
460
3.32
10
160
169
490
3.54
10
180
189
545
3.97
10
200
211
560
5.37
5
250
261
700
6.68
5
121
e.g.:
23041-315
Type Ø
Silencer
NORDFAB DUCTING
Silencer QF
Silencer (QF) Ø [mm]
100
125
140
160
180
200
250
315
350
400
450
500
Item no.
23041
23041
23041
23041
23041
23041
23041
23041
23041
23041
23041
23041
L
250
250
300
300
300
400
400
585
585
790
790
790
Sound attenuation in dB at frequency bands Hz Ø [mm]
63
125
250
500
1000
2000
4000
8000
100
2
10
17
34
50
50
49
28
125
1
7
14
30
50
50
37
21
140
1
5
12
27
50
39
24
14
160
1
5
12
27
50
39
24
14
180
2
4
11
21
37
28
16
10
200
2
4
11
21
37
28
16
10
250
1
3
9
19
38
19
11
9
315
3
6
13
20
19
10
6
7
350
4
5
10
17
13
6
6
8
400
4
5
10
17
13
6
6
8
450
4
4
10
14
8
4
6
6
500
4
4
10
14
8
4
6
6
Split strap e.g.:
122
Ø [mm]
Item no.
Thickness [mm]
I [mm]
b [mm]
h [mm]
Ø1 [mm]
Bolts [mm]
100
30940
3
25
20
10
10
8x35
125
30940
3
25
20
10
10
8x35
140
30940
3
25
20
10
10
8x35
160
30940
3
25
20
10
10
8x35
180
30940
2
25
20
10
10
8x35
200
30940
3
25
20
10
10
8x35
250
30940
4
35
35
17.5
10
8x35
315
30940
4
40
40
20
12
10x40
350
30940
4
40
40
20
12
10x40
400
30940
4
40
40
20
12
10x40
450
30940
4
40
40
20
12
10x40
500
30940
4
40
40
20
12
10x40
30940-315
Type Ø
l
t 10
Split strap
Channel spring nut long type m10
Framework bracket MBP 304
Item no.
Item no.
Item no.
8460020001
8460020006
8460020015
Pipe bracing
NORDFAB DUCTING
Plain channel 41x41
Installation Parts
Installation parts
M10 beam clamp FL2 Item no.
Item no.
8460004010
1810101900
Gripple hanger Item no.
Load [ kg]
Wire length [m]
Weight [kg]
30954.001
1
0.04
30954.002
2
0.06
30954.003
3
0.07
30954.004
4
0.09
30954.005
5
0.10
10-45
30955.001
1
0.08
30955.002
2
0.12
30955.003
3
0.15
30955.004
4
0.19
30955.005
5
0.23
30956.001
1
0.19
30956.002
2
0.27
30956.003
3
0.35
30956.004
4
0.45
30956.005
5
0.54
45-90
90-225
30957.001
1
0.40
30957.002
2
0.54
30957.003
3
0.69
30957.004
4
0.89
30957.005
5
1.05
225-325
123
Butterfly Valves
NORDFAB DUCTING
Butterfly valve and Motorised volume control damper Description The valve housing is fabricated from steel with bearing bushes and two flanges. The valve is screwed to a shaft which is on one side connected to the respective adjustment mechanism. The size of the valve is established to suit the free cross section and the prevailing negative pressure. The shafts are mounted in mainteance-free sintered or sliding bushes. The adjustment range is indicated by an actuator with handwheel. The actuator is attached to the valve housing. The actuator is connected to one shaft end and lever by means of linkage to the valve shaft(s). The position of the valve is controlled by the actuator and can be shown on appropriate display units (e.g. on the control panel).
Rust protection: The pretreatment and painting of the individual assemblies is carried out in accordance with the order.
Function: The volume control damper is used to regulate the volume flow.
Volume flow [Am3/min] [Am3/h]
Min.
Max.
Cross section
width x
[m2]
height [mm]
Number of the valve plates
500-600 - 30.000-36.000
14.9
17.9
0.559
750 x 900
3
601-700 - 36.000-42.000
15.8
18.4
0.634
750 x1000
3
701-900 - 42.000-54.000
13.0
16.7
0.899
950 x 1100
3
901-1200 - 54.000-72.000
12.5
16.6
1.202
1050 x 1300
3
1201-1500 - 72.000-90.000
13.4
16.7
1.494
1150 x 1500
4
1501-2000 - 90.000-120.000
13.8
18.4
1.811
1250 x 1650
4
2001-2500 - 120.000-150.000
15.0
18.7
2.225
1350 x1850
4
Many other sizes available according to specification
124
Dimension
Speed in [m/s]
NW200 – 315 WE-2 311-06 – 0A-8
Butterfly valve Motor-controlled NW355 – 630 Drive: WE-3 325-10 – AS 25 Variable speed drive:WR-3 325-60 – ASP 25 <NW 500: NW=L >NW 500: L=500
NORDFAB DUCTING
Butterfly valve Motor-controlled Drive:
Butterfly Valves
Butterfly valve and Motorised volume control damper
Butterfly valve Motor-controlled NW500 – 800 Clean gas Drive: WE-3 325-10 – AS 25 Variable speed drive WR-3 325-60 – ASP 25
Butterfly valve Motor-controlled NW675 – 800 Raw gas Drive: WE-3 325-10 – AS 25 Variable speed drive:WR-3 325-60 – ASP 25 NW560 – M1:20
Butterfly valve Motor-controlled NW825 – 1200 Drive: WE-3 350 - 15 – AS 50 Variable speed drive: WR-3 380 - 60 – ASP 80
Nominal width (Duct A Ø)
Motor-Controlled butterfly valve
Clean and raw gas valve
NW 80 - NW 475
111 903 - D3062 to 110 354 - D3075
Clean and raw gas
NW 500 - NW 800
110 366 - D3141 to 110 377 - D3147
Clean gas
NW 500 - NW 800
110 355 - D3076 to 110 364 - D3114
Raw gas
NW 825 - NW 1400
110 400 - D3170 to 111 673 - D3323
Clean and raw gas
125
Butterfly Valves
NORDFAB DUCTING
Butterfly valve and Manual volume control damper
Butterfly valve Manual-controlled NW80 – 630 <NW 500: NW=L >NW 500: L=500
Butterfly valve Manual-controlled NW500 – 800 Clean gas
Butterfly valve Manual-controlled NW675 – 800 Raw gas
Butterfly valve Manual-controlled NW825 – 1200
126
NORDFAB DUCTING
Butterfly Valves
Butterfly valve and Pneumatic volume control damper
Butterfly valve Pneumatic-controlled NW315 - 630 Pneumatic cylinder PES 40 A 200 DM
Butterfly valve Pneumatic-controlled NW675 - 800 Pneumatic cylinder PES 50 A 200 DM
Butterfly valve Pneumatic-controlled NW825 - 1400 Pneumatic cylinder PES 100 A 200 DM
Nominal width (Duct A Ă&#x2DC;)
Motor-controlled butterfly valve
NW 80 - NW 1400
114 109 - D6090 to 114 468 - D6088
127
ALSA-PH Bag Filter
Central Vacuum Cleaning
Bag filter type ALSA-PH
Features: Tough pressure resistant circular shape for centralised vacuum cleaning systems Manufactured from 1.5 and 2.0mm steel, painted finish Filter area from 5 to 40m2 Normal max. operating temperature 70Ë&#x161;C On-line cleaning with high efficiency diaphragm valves Compressed air pressure typically 5.0 to 8.0 bar Normal maximum negative operating pressure 8000Pa to 20000Pa Easy access for maintenance of bags and cleaning components
Description The ALSA-PH is a range of tough circular reverse jet cleaned bag filters that will withstand higher negative pressures making them suitable for use with centralised vacuum cleaning installations. They are particularly suitable for collecting and filtering fibrous and lightweight dust. The seven available sizes are fitted with a quick release steel dust bin fitted with castors for convenience. The bin capacity is 90 litres, with a larger 140 litre bin as an option.
Options: Discharge by quick release bins, rotary valve (RSJE-250) or double flap valve Range of vacuum cleaning attachments and hoses ATEX certified in smaller versions for handling explosive dusts
Applications: Centralised vacuum cleaning systems
Type ALSA-05-PH ALSA-07-PH ALSA-14-PH ALSA-20-PH ALSA-26-PH ALSA-30-PH ALSA-40-PH
128
Technical parameters Max. neg. Length of Volume of Weight Rotary Number pressure [Pa] bags bin [litres] [kg] valve of valves (rotary valve) [mm]
Filter area [m2]
Number of bags
5
10
1250
2
20000
115
150
RSJE-250
7
10
1250
2
20000
115
170
RSJE-250
14
30
1250
6
15000
140
220
RSJE-250
20
30
1750
6
15000
140
260
RSJE-250
26
30
2250
6
15000
140
290
RSJE-250
30
45
1750
9
8000
140
360
RSJE-250
40
45
2250
9
8000
140
400
RSJE-250
ATEX
H1
D2
D2
D2
H1
H1
H2 H2
H2 B
B
B D1
D1
D1
1000 mm
1000 mm
B with ro- B with doutary valve ble damper
Type
Ø A*
B** with bin
ALSA-05-PH
800
2555
3760
ALSA-07-PH
800
3055
4260
ALSA-14-PH
1200
2985
ALSA-20-PH
1200
ALSA-26-PH
ALSA-PH Bag Filter
A
Central Vacuum Cleaning
A A
Ø D1
Ø D2
H1
H2
4005
200
200
160
1630
4505
200
170
160
2130
3970
4235
250
250
185
1735
3485
4470
4735
250
250
185
2235
1200
3985
4970
5235
250
250
185
2735
ALSA-30-PH
1600
3430
4785
5075
315
315
225
2320
ALSA-40-PH
1600
3930
5285
5575
315
315
225
2820
All dimensions are in mm. * External dimension over flanges A+80 mm (-14-PH, -20-PH, -26-PH) and A+120 mm (-30-PH, -40-PH) ** Applies for dust container 90 litres. For 140 litres, height increased by 225 mm. Besides stated height dimension there should be about 500 mm space between roof and the upper edge of the separator in order to facilitate service of the separator. Efficiency: depends on dust type, loading and operation time, normally >99% Requirement compressed air: max 2 l/s, min 5 bar, max 8 bar, water- and oil free. Max gas temp: + 70°C Magnetic valve 24V AC, Double damper 2 x 24V AC, Rotary valve RSJE-250, P = 0,37 kW
Spare parts F-99
Plastic bag
F-150
Filter bag (05-PH, 14-PH)
F-151
Filter bag (07-PH, 20-PH, 30-PH)
F-152
Filter bag (26-PH, 40-PH)
F-160
Antistatic filter bag (03-PH, 05-PH, 14-PH)
F-161
Antistatic filter bag (07-PH, 20-PH, 30-PH)
F-162
Antistatic filter bag (26-PH, 40-PH)
F-170
Cage for filter bag L=1200 mm
F-171
Cage for filter bag L=1700 mm
F-172
Cage for filter bag L=2200 mm
MAG-025
Magnetic valve 1” with coil, 24V AC Rotary valve type RSJE-250 Double damper
129
ALSA-PC Cartridge Filter
Central Vacuum Cleaning
Cartridge filter type ALSA-PC
Features: Tough pressure resistant circular shape for centralised vacuum cleaning systems Manufactured from 1.5 and 2.0mm steel, painted finish Cartridge filter area from 11 to 60m2 Normal max. operating temperature 70Ë&#x161;C On-line cleaning with high efficiency diaphragm valves Compressed air pressure typically 5.0 bar Normal maximum negative operating pressure 15000Pa to 30000Pa Easy access for maintenance of bags and cleaning components
Description
The ALSA-PC is a range of tough circular reverse jet cleaned cartridge filters that will withstand higher negative pressures making them suitable for use with centralised vacuum cleaning installations. They are particularly suitable for collecting and filtering free flowing and fine dust including smoke. The five available sizes are fitted with a quick release steel dust bin on castors for convenience. The bin capacity is 90 litres, with a larger 140 litre bin as an option.
Options: Discharge by quick release bins, rotary valve (RSJE-250) or double flap valve Range of vacuum cleaning attachments and hoses ATEX certified in smaller versions for handling explosive dusts Pressure regulator with water separator and manometer
Applications: Centralised vacuum cleaning systems
Technical parameters Type ALSA-11-PC ALSA-20-PC ALSA-30-PC ALSA-40-PC ALSA-60-PC
130
Filter Number of Length of bags Number Max. neg. Volume of Weight Rotary area [m2] bags [mm] of valves pressure [Pa] bin [litres] [kg] valve (rotary valve) 11
8
900
2
30000
90
100
RSJE-250
20
18
900
6
20000
90
180
RSJE-250
30
18
1200
6
20000
90
200
RSJE-250
40
36
900
12
15000
140
300
RSJE-250
60
36
1200
12
15000
140
325
RSJE-250
ATEX
D2
H1 D2
H1
D2
H1
H2 H2
H2 B
B
B D1
D1
D1
1000 mm
1000 mm
B with rotary B with double valve damper
Type
Ø A*
B** with bin
ALSA-11-PC ALSA-20-PC
600
2160
3295
800
2330
ALSA-30-PC
800
ALSA-40-PC
1200
ALSA-60-PC
1200
Central Vacuum Cleaning
A
ALSA-PC Cartridge Filter
A A
Ø D1
Ø D2
H1
H2
3580
127
127
200
1430
3685
3985
152
200
230
1530
2630
3985
4285
152
200
230
1830
3135
4120
4385
203
250
285
1785
3385
4370
4635
203
250
285
2035
All dimensions are in mm. * External dimension over flanges A+80 mm ** Applies for dust container 90 litres. For 140 litres, height increased by 225 mm. Besides stated height dimension there should be about 500 mm space between roof and the upper edge of the separator in order to facilitate service the separator. Efficiency: depends on dust type, loading and operation time, normally >99% Requirement compressed air: max 2 l/s, min 5 bar, max 8 bar, water- and oil free. Max gas temp: + 70°C Magnetic valve 24V AC, Double damper 2 x 24V AC, Rotary valve RSJE-250, P=0,37 kW
Spare parts FPPC-0900
Cartridge (11-PC, 20-PC, 40-PC) L=900 quality BIA C
FPPC-1200
Cartridge (30-PC, 60-PC) L=1200 quality BIA C
FPPA-0900
Antistatic cartridge (11-PC, 20-PC, 40-PC) L=900 quality BIA C
FPPA-1200
Antistatic cartridge (30-PC, 60-PC) L=1200 quality BIA C
MAG-025 F-99 PADO T-02
Magnetic valve 24V AC Plastic bag Gasket set for door Pressure reg. with water separator and manometer Rotary valve type RSJE-250 Double damper
131
HV-S & HV Fans
Central Vacuum Cleaning
HV-S and HV exhauster fans with acoustic enclosures
Features: HV-S range with 5.5 to 18.5kW, capacity 320 to 950m3/h HV range with 15 to 37kW, capacity 900 to 3000m3/h Over-pressure safety valve type HDVB for HV-S exhauster Over-pressure safety valve type HDVA for HV exhauster Acoustic enclosure with cooling ducts for fan and motor and good access for maintenance Internal and external anti-vibration mountings Negative pressure generation 20 to 40kPa (HV-S)
Description
The HV-S range of four high pressure exhauster fans is designed for use with centralised vacuum cleaning systems. They are totally enclosed in an easy access acoustic enclosure with fan and motor cooling ducts. The fan is mounted within the enclosure on anti-vibration mountings and the enclosure itself also has anti-vibration mounts. The air outlet is fitted with an over-pressure safety valve. Airflow volumes up to 950m3/h are possible with this range. Motor power ranges from 5.5kW to 18.5kW Designation
Type
Standard safety valve HDVB for HV-S fan
HDVB-200 HDVB-270 HDVB-310 HDVB-410
Options: Higher pressure exhausters by special order only
Applications: Centralised vacuum cleaning systems
Technical parameters Type HV-5,5-S HV-9,0-S HV-13,0-S HV-18,0-S
Motor Sound Airflow Airflow Weight power level [m3/s] [m3/h] [kg] [kW] [dB (A)*] 0,09 0,21 0,21 0,26
320 750 750 950
5,5 9 13 18
65 67 69 71
220 270 290 400
All dimensions are in mm. *Sound level measured 1 m from casing with inlet and outlet ducts fitted.
Description The HV range of four similar but larger exhauster fans extends the airflow volume to a maximum of 3000m3/h. This version has a belt driven two stage exhauster fan. Motor power ranges from15kW to 37kW.
Technical parameters Type Designation
Type
Standard safety valve HDVA for HV fan
HDVA-076 HDVA-108 HDVA-127
HV-15,0-010 HV-18,5-012 HV-22,0-012 HV-37,0-016
Motor Sound Airflow Airflow Weight power level [m3/s] [m3/h] [kg] [kW] [dB (A)*] 0,25 0,42 0,56 0,83
900 1500 2000 3000
15 18,5 22 37
72 72 78 78
All dimensions are in mm. *Sound level measured 1 m from casing with inlet and outlet ducts fitted.
132
360 500 525 710
HV-S & HV Fans
Outlet fan ød
Inlet fan ød
G
G
HV-5,5-S HV-9,0-S HV-13,0-S
H
Inlet cooling øD
Outlet cooling øD
C
B
F
E
E
Central Vacuum Cleaning
VIEW FRONT
VIEW TOP
A
HV-18,0-S Outlet cooling øD Inlet cooling øD Inlet fan ød E
Outlet fan ød
F
B
G C K
I H
A Outlet fan ød Inlet fan ød
J
Outlet cooling øD
Inlet cooling øD
HV-15,0 HV-18,5 HV-22,0 HV-37,0
H
B
C J
L
F
K
I
E
G
A
Type HV-5,5-S
A
B
C
ØD
Ød
E
F
G
H
I
J
K
L
600
1030
600
160
76
125
170
225
115
-
-
-
-
HV-9,0-S
700
1030
700
200
127
175
220
245
145
-
-
-
-
HV-13,0-S
700
1030
700
200
127
175
220
245
145
-
-
-
-
HV-18,0-S
1000
1230
750
200
127
350
200
200
250
210
200
340
-
Type A HV-15,0-010 1200
B
C
ØD
Ød
E
F
G
H
I
J
K
L
1030
750
200
127
390
270
375
275
190
375
160
320
HV-18,5-012 1200
1180
1000
250
160
310
270
400
405
190
500
150
400
HV-22,0-012 1200
1180
1000
250
160
310
270
400
405
190
500
150
400
HV-37,0-016 1600
1280
1000
250
200
480
310
475
365
200
500
185
395
All dimensions are in mm.
133
MDPZ Ductwork
Central Vacuum Cleaning
Straight ducts
Ø
50
63
76
S
102
108
127
152
203
1,25
1,25
1,25
1,25
1,5
1,5
1,5
1,5
MDPZ 3 m [kg]
5,5
6,9
8,4
11,5
15,9
18,9
22,4
26,2
MDPZ 6 m [kg]
11,0
13,9
16,8
23,0
31,8
37,3
44,8
52,4
Steel duct is an all-welded duct which is zinc coated. Thickness 1.25 -1.5 mm. Standard length: 3 and 6 metres. Also available in stainless steel.
45° Bend 45°and 90°
NFZ3000 Filter
Bag Filters
MDBF
MDBF 45°
MDBF 90°
Ø
50
63
76
102
108
127
152
203
R
100
152
160
153
162
190
228
304
S
1.5
1.5
1.5
2.0
2.0
2.0
2.0
2.0
A
150
150
150
170
180
220
230
30
B
320
325
435
260
280
340
340
230
[kg]
0.8
0.9
2.3
3.5
5.9
6.5
7.2
7.5
Ø
50
63
76
102
108
127
152
203
R
100
152
160
153
162
190
228
304
S
1.5
1.5
1.5
2.0
2.0
2.0
2.0
2.0
A
150
150
150
170
210
225
270
30
B
295
295
394
380
450
500
590
400
[kg]
1.0
1.3
3.1
5.2
7.9
8.5
9.2
9.4
Steel bend MDBF is electrically zinc coated with a straight edge at both ends. Thickness 1.5 -2.0 mm. Also available in stainless steel.
Bend 90°
MDBE
MDBE 90°
Ø
50
63
76
108
127
152
B
150
189
228
320
380
456
R
2.5 x D
2.5 x D
2.5 x D
2.5 x D
2.5 x D
2.5 x D
S
2.6
2.9
2.9
3.6
4.0
4.5
[kg]
0.6
1.0
1.5
3.7
6.3
10.1
Steel bend MDBE is electrically zinc coated with centre radius of about 2.5 x diameter. Thickness 2.6 - 4.5 mm. Delivered as std in 90°. Can be cut to suit other angles on demand.
134
90°
MDPC / MDPC - SDI
Ø
50
63
76
89
102
108
114
127
139
152
203
[kg]
0,25
0,28
0,32
0,31
0,37
0,39
0,35
0,43
0,41
0,49
0,6
Ductwork
MDPC
Duct coupling MDPC suits the entire duct system. Duct coupling MDPC-SDI is manufactured in stainless steel 304 (SS2333). The coupling is electrically conductive and provided with a fire wall according to SIS162222. The rubber is of type EPDM.
Central Vacuum Cleaning
Duct coupling
Branch pipe
BPKE Ø 050-050 063-050 063-063 076-050 076-063 076-076 102-050 102-063 102-076 102-102 108-050 108-063 108-076 108-108 50 63 63 76 76 76 102 102 102 102 108 108 108 108 A/C 50 50 63 50 63 76 50 63 76 102 50 63 76 108 B 300 300 300 300 300 300 400 400 400 400 400 400 400 400 L1 155 155 155 155 155 155 220 220 220 220 220 220 220 230 BPKE L 2 110 110 105 110 110 110 161 116 116 114 160 160 115 115 L3 2,0 2,0 2,0 2,0 2,0 2,0 2,0 2,0 2,0 2,0 2,0 2,0 2,0 2,0 S 0,5 0,6 0,7 0,7 0,8 0,9 0,9 0,9 0,9 0,9 1,6 1,9 2,0 2,1 [kg] Ø 127-063 127-076 127-108 127-127 152-063 125-076 152-102 152-108 152-127 152-152 203-127 203-152 203-203 127 127 127 152 152 152 152 152 152 203 203 203 A / C 127 63 76 108 127 63 76 102 108 127 152 127 152 203 B 400 400 400 400 500 500 500 500 500 500 600 600 600 L1 220 220 230 235 265 270 270 270 285 295 365 365 365 BPKE L 2 128 128 122 124 196 187 192 187 174 156 200 200 200 L3 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 S 2.1 2.2 2.3 2.4 4.9 5.1 5.2 5.3 5.4 5.7 7.4 7.8 8.2 [kg] Steel branch duct BPKE el. zinc coated. Bifurcation 45° as std. Available in bifurcation 15° and 30° against surcharge, not in stock. Thickness 2.0 mm. Also available in stainless steel.
Y-Branch duct
MDYP Steel branch pipe MDYP el. zinc coated. Bifurcation 45° as std. available in bifurcation 15° and 30° against surcharge, not in stock. Thickness 2.0 mm. Also available in stainless steel.
MDYP
Ø A B/C L1 L2 S [kg]
050-050-050 063-063-063 076-076-076 102-102-102 108-108-108 127-127-127 152-152-152 203-203-203 50 50 150 100 2,0 0,6
63 63 150 100 2,0 0,9
76 76 150 100 2,0 1
102 102 150 100 2,0 1
108 108 200 150 2,0 1,3
127 127 200 150 2,0 2,1
152 152 200 150 2,0 4,8
203 203 200 150 2,0 6,8
135
MDRP
S L
Ductwork
Central Vacuum Cleaning
B
Reducer
Reducer MDRP el. zinc coated. Thickness 1.5 - 2.0 mm. Also available in stainless steel. A
Ø
063-050 076-050 076-063 102-063102-076108-063108-076108-102127-076127-102127-108152-108152-127203-152
A MDRP
63
76
76
102
102
108
108
108
127
127
127
152
152
203
B
50
50
63
63
76
63
76
102
76
102
108
108
127
152
L
130
175
140
215
165
215
170
170
230
230
165
220
180
200
S
1,5
1,5
1,5
2,0
2,0
2,0
2,0
2,0
2,0
2,0
2,0
2,0
2,0
2,0
[kg] 0,25
0,50
0,40
0,70
0,69
0,70
0,72
0,72
1,05
1,05
0,87
1,35
1,10
1,30
End cover End cover MDED el. zinc coated. Thickness 1.5 - 2.0 mm. Also available in stainless steel.
MDED Ø
50
63
76
102
108
127
152
203
A
50
63
76
102
108
127
152
203
L
50
50
50
50
50
50
50
50
S
1,5
1,5
1,5
2,0
2,0
2,0
2,0
2,0
[kg]
0,15
0,20
0,22
0,36
0,38
0,42
0,63
0,95
MDED
A
S L
Waste extractor Waste extractor RGSC is a floor mounted hood, suitable for larger material quantities. Manual damper SBBA used for closing. Manufactured in 2 mm steel plate and painted in RAL 5015.
RGSC
d
C
Type
Ø
S
A
B
C
RGSC-076
76
2
508
100
230
RGSC-108
108
2
508
100
230
A
B
Leaf valve
MDKB Leaf valve MDKB is electrically zinc coated with spring-loaded lock. The leaf valve is mounted in ducts and connected with hose coupling MDKS. Also available in stainless steel.
050-050 MDKB
136
063-050
063-063
076-063
076-076
MDKM
050-050
063-050
063-063
076-063
Ductwork
Leaf valve MDKM is electrically zinc coated with spring-loaded lock and furnished with a micro switch. The leaf valve is mounted in ducts and connected with hose coupling MDKS. Also available in stainless steel.
076-076
MDKM
Central Vacuum Cleaning
Leaf valve
Hose connector
MDKS Hose coupling MDKS is electrically zinc coated with spring-loaded locking device. The coupling is mounted on hoses for connection to leaf valves. Also available in stainless steel.
050-038
050-045
050-050
063-045
063-050
063-063
076-050
076-063
076-076
MDKS
Connection
MDKR Connection MDKR is electrically zinc coated. The connection has the same function as MDKB but is without a lid. Connected to duct and hose coupling MDKS. Also available in stainless steel.
050-050
063-050
076-063
MDKR
Joint coupling
SKDH Joint coupling SKDH is electrically zinc coated. Used for lengthening of 2 hoses, together with hose coupling MDKS. Also available in stainless steel.
050-050
063-063
076-076
SKDH
137
Floor Cleaning System
Central Vacuum Cleaning
Floor cleaning system Ø 38 mm
1
3
2
4 1
13
Machine cleaning system Ø 38 mm 1
3
8
5
2
9 10 11 12 15 1
6
7
28
14
Technical parameters
no. Ref. Description 1 MDKS-050-XXX Hose coupling for hose in Ø 50, 45 or 38 2 SKSB-038-1 Suction pipe bend for hose Ø 38 mm 3 SKSB-038-2 Suction pipe bend for hose coupling MDKS-050-XX Suction pipe, 2-pieces 4 SKSR-038 Pointed nozzle of rubber 5 RNGM-038 Pipe nozzle in plastic with brush list, incl. metal shell 6 RMBL-038 7 DSNP-038-130 Slit nozzle in plastic, incl. metal shell Slit nozzle in chromated steel 8 ASNM-038 9 ASNP-038-030 Slit nozzle in plastic Brush nozzle in plastic, incl. metal shell, Ø 110 mm 10 GRHB-038 Brush nozzle in plastic, rectangular 11 FSHB-038 Brush nozzle in plastic, square 12 ERBM-038 Floor nozzle with brush list / rubber list 13 GMBL-038 Floor nozzle for comfort cleaning 14 GMKS-038 Plastic sleeve 15 PMBS-038 16 PMBS-038-1 Plastic sleeve, antistatic
Floor and machine cleaning system Ø 50, Ø 63 and Ø 76 mm 27 Technical parameters
20
21
no. Ref. Description 17 MDKS-050-XXX Hose coupling for hose in Ø 50, 45 or 38 Steel coupling 18 FDKV-050 26 Suction pipe in grey painted alu 19 SKSR-050 Pointed nozzle in rubber 20 RNGM-050 Pipe nozzle in plastic with brush list 21 RMBL-050 19 Floor nozzle with brush list/ rubber list 22 GMBL-050 24 23 MDKS-063-XXX Hose connector for hoses Ø 63, 50, 45 or 38 22 Suction pipe in grey painted alu 24 SKSR-060 20 Floor nozzle with brush list/ rubber list 25 GMBL-060 23 Bulk nozzle in Ø 76, 63 or 50 26 BLMS-XXX 25 29 27 Suction pipe in grey painted alu 18 21 SKSR-076 Nozzle with rubber list Ø 76 mm 28 GMGL-076 17 29 MDKS-076-XXX Hose connector for hoses Ø 76, 63, 50, 45 or 38
28
138
SLAS
Ø
38
45
50
63
76
[kg/m]
0,37
0,49
0,60
0,80
0,98
Hose SLAS is a homogeneous antistatic polyurethane hose. Used for vacuum cleaning in a hazardous environment with risk for dust explosions. Also suitable suction hose for hand tools. Temp. range40°c – +60°C. Colour black. Std length: 15 m.
Hoses
SLAS
Central Vacuum Cleaning
Flexible hose
Flexible hose
SLCA SLCA
Ø
38
45
50
63
[kg/m]
0,30
0,36
0,44
0,52
Hose SLCA is a net reinforced PVC hose with steel plait. Used for extraction of welding smoke and grinding dust. Suitable for vacuum cleaning and hand tools. Temp. range: 0°C – +80°C. Colour black. Std length: 15 m
Flexible hose
SLPU SLPU
Ø
38
45
50
63
76
[kg/m]
0,20
0,25
0,29
0,46
0,55
Hose SLPU is a transparent Polyurethane hose with PVC-spiral and copper plait. Used for vacuum cleaning, transport of light abrasive material and extraction of oil mist.
Flexible hose clamp
SLEB/FLEB Galvanised steel band for flexible hoses.
022-032 032-044 038-050 050-065 058-075 068-085 077-095 087-112 104-138 130-165 150-180 175-205 200-231 230-250 SLEB
Galvanised steel band for flexible hoses.
050-135
060-325
FLEB
139
EA-MRP Rotary Valve
Discharge Devices
Rotary valve type EA-MRP Certified protection system No. FTZU 03 ATEX 064, Zone 20 interior
Features: Description ption ti The EA-MRP is a range of five rotary valve (rotary airlock) discharge devices that can be used to discharge granular or powdered material from a hopper into a separate transport system. The design, incorporating flexible rubber blade seals, ensures that two blades are always within the body during operation to ensure maximum sealing security. High quality bearing seals are also fitted to ensure long maintenance free life. This range is ATEX certified for use as a protective system with explosive materials. D E
F
A
B
Heavy duty construction Flexible rubber blade seals Geared motor drive High quality sealed bearings ATEX certified as protective system for explosive dusts - INERIS 03 ATEX Q406 Maximum pressure difference 4400Pa Speed of rotation 48/min Maximum operating temperature 75Ë&#x161;C Material flow capacities up to 775m3/h
Options: C
External zone 22: Ex 11 3D Rotation detector Flanged adaptor for discharge from cyclone Flanged adaptor for pneumatic transport systems
kw
Technical parameters Type EA 0,85 EA 1 EA 1,5 EA 1,75 EA 2
*
A
B
C
D
E
F
[m3/h] [mm] [mm] [mm] [mm] [mm] [mm] 31,5 300 208 310 895 99 308 73,5 400 238 420 1015 109 378 155,5 520 308 490 1135 109 456 466 660 460 700 1345 114 652 775 800 508 800 1515 114 748
[kW] 0,75 0,75 1,1 1,5 2,2
** [kg] 70 95 120 250 320
Applications: Continuous discharge of material from hoppers
* Theoretical output volume for 100% capacity. ** Weight with gear motor. % of capacity to be defined according to the nature of material.
EA0.85MRP
EA1MRP
EA1.5MRP
EA1.75MRP
EA2MRP
Ref.
Ref.
Ref.
Ref.
Ref.
Complete rotary valve
EA0127
EA0121
EA0112
EA0098
EA0105
Type Rotary valve without gear motor
EA0.85MRPBN
EA1MRPBN
EA0128
EA0122
Type
EA1.5MRPBN EA1.75MRPBN EA0113
EA2MRPBN
EA0090
EA0106
Spare parts
140
Gear motor Rubber blade set (6 pieces) Rotor with blades
018298
018298
018299
018300
018301
EA0132 (x6)
EA0126 (x6)
EA0119 (x6)
EA0100 (x6)
EA0110 (x6)
EA0134
EA0135
EA0136
EA0138
EA0139
Seal set (4 pieces)
012448 (x4)
012447 (x4)
012447 (x4)
012446 (x4)
012446 (x4)
Bearing set (2 pieces)
012555 (x2)
005907 (x2)
005907 (x2)
005908 (x2)
005908 (x2)
nx
mx
J
G F
H holes N Ntrous Ø Ø12 12
S
A
E
E
A
C
D A
29,50 (EA0,85)
B
Discharge Devices
b u
d
107 (EA0,85)
C
EA. MRP 0,85 1 1,5 1,75 2 300 400 520 660 800 A 208 238 308 460 508 B 310 420 490 700 800 C 895 1 015 1 135 1 345 1 515 D 99 109 109 114 114 E 21,5 21 21 21 18 F n x G 2 x 132,5 2 x 138 2 x 173 3 x 166 3 x 184 Dimensions 17,5 16,5 16,5 20 15 H m x J 2 x 182,5 3 x 149 3 x 189 4 x 175 5 x 170 8 10 10 14 16 N 50 x 6 40 x 6 40 x 6 40 x 8 40 x 8 S 30 30 30 35 35 d 26 26 26 30 30 u 8x7 8x7 8x7 10 x 8 10 x 8 axb Technical parameters 0,75 0,75 1,1 1,5 2,2 Motor power [kW] 49 49 49 48 48 Rotation speed [rpm] 31,5 73,5 155,5 466 775 Capacity at 100% filling [m3/h] 70 95 120 250 320 Weight [kg]
EA-MRP Rotary Valve
a
Connecting piece TBC type Type A1
D
Ø
C
bag/bt
A
Ø 34
B
200
VRB
E
200
150
L
M
Type A2
D
Ø
C
bag/bt
E
150
B
200
VRB
Ø 34
A 150
VRB
L
M
Ø
B
Type B
Ø 34
150
A
bag/bt
200
200
E
VRB
L
M
Level detector ANR 100 (ATEX zone 20) Support to be bolted
Connecting part TBC type
Ø 160 180 200 220 240 280 280 300 300 325 350 350 375 375 400 400 400 450 450 450 450 500 500 500 550 550 550 550 600 600 600 600 650 650 700 700 750 750 800 800 800 900 900
EA
A
B
0,85 550 230 0,85 550 230 0,85 550 230 0,85 550 230 0,85 550 230 0,85 550 230 1 550 230 0,85 550 230 1 550 230 1 550 230 1 550 230 1,5 600 50 1 550 230 1,5 600 50 0,85 550 230 1 550 230 1,5 600 50 0,85 550 230 1 550 230 1,5 600 50 1,75 700 100 1 550 230 1,5 600 50 1,75 700 100 1 550 230 1,5 600 50 1,75 700 100 2 750 100 1 550 230 1,5 600 50 1,75 700 100 2 750 100 1,75 700 100 2 750 100 1,75 700 100 2 750 100 1,75 700 100 2 750 100 1,5 600 50 1,75 700 100 2 750 100 1,75 700 100 2 750 100 Dimensions in mm. Weight in kg.
C
D
E
Type
L
270 270 270 270 270 270 270 270 270 270 270 270 270 270 270 270 270 270 270 -
50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 -
40 40 40 40 40 40 50 40 50 50 50 100 50 100 40 50 100 40 50 100 120 50 100 120 50 100 120 220 50 100 120 220 120 220 120 220 120 220 100 120 220 120 220
A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 B A2 B A2 A2 B A2 A2 B B A2 B B A2 B B B A2 B B B B B B B B B B B B B B
300 300 300 300 300 300 400 300 400 400 400 520 400 520 300 400 520 300 400 520 660 400 520 660 400 520 660 800 400 520 660 800 660 800 660 800 660 800 520 660 800 660 800
M Weight 208 208 208 208 208 208 238 208 238 238 238 308 238 308 208 238 308 208 238 308 460 238 308 460 238 308 460 508 238 308 460 508 460 508 460 508 460 508 308 460 508 460 508
10 12 12 12 12 12 12 12 13 13 13 13 13 13 14 14 14 14 14 14 18 20 23 24 24 26 26 26 26 30 30 30 30 30 30 30 30 30 30 30 30 35 35
141
Certified protection system
NRS & NRSZ
Discharge Devices
Rotary valve type NRS and NRSZ sizes 4 - 10
Features:
Description The NRS range of seven sizes of rotary valve (rotary airlock) discharge devices may be used to discharge granular or powdered material from a hopper into a separate transport system. They are particularly suitable for use with wood waste and similar systems. The design, incorporating flexible rubber blade seals, ensures that two blades are always within the body during operation to ensure maximum sealing security. High quality bearing seals are also fitted to ensure long maintenance free life. Two of the largest units (NRS10) may be coupled in tandem using a single drive; this combination is known as NRS20. The enhanced NRSZ range is ATEX certified for use as a protective system with explosive materials. NOTE: Because of its design as a protective system separating areas with different ATEX zones, the volume flow capacity of the NRSZ is lower than that of the equivalent NRS unit.
Type
Article no.
Capacity at 100 % filling
Motor [kW]
Weight [Kg]
NRS 4 NRS 10 NRS 20 NRS 30 NRS 6-P NRS 9-P NRS 10-P
70004.006
66 m3/h
0,75
67
3
70010.006
165 m /h
0,75
100
70020.006
330 m3/h
0,75
170
3
70030.006
496 m /h
0,75
240
70110.500
150 m3/h
0,75
235
3
70110.400
225 m /h
0,75
281
70110.000
250 m3/h
0,75
296
Type NRS 4:
Type NRS 10: 1082 1002
40
91
142
150 x 2 = 300
16
16
150
302 242
77
30
dia.10
Heavy duty construction Flexible rubber blade seals Geared motor drive and clutch with overload protection High quality sealed bearings ATEX certified as protective system for explosive dusts ATEX certified for dusts up to kSt = 200bar.m/s; Pred < 90kPa (Cert St1) Motor size 0.18kW to 0.75kW Maximum operating temperature 50Ë&#x161;C Material flow capacities up to 500m3/h (NRS20): 330m3/h (NRZS30-20)
Options: External zone 22: Ex 11 3D Speed sensor IP67 Higher temperature seals for 80Ë&#x161;C ATEX certified for dusts up to kSt = 300bar.m/s (Certificate St2); pred < 60kPa for NRSZ4 and < 20kPa for larger units
Applications: Continuous discharge of material from hoppers Transfer of material between two ATEX zones
NRS & NRSZ
represents inlet dimesions
Discharge Devices
Type NRS 20:
Type NRS 6-P and NRS 10-P: (Rotary valve for paper waste)
A
B
NRS 6-P
600
885
NRS 10-P
1000
1285
All dimensions in mm
Rotary valve NRSZ with ATEX Certificate St1
Marking The NRSZ body is marked: CE 1180
Max. operating temperature with standard rotor rubber
50째C
Special rubber up to 80째C
On request
II D St I 80째C or better.
The marking is based on product certification by N.B. No. 1026 and Quality System approval by N.B. No 1180
Rotary valve installed in safe area Technical parameters Installation zone exterior of NRSZ
Capacity at 100 % filling
Motor [kW]
Weight [Kg]
Depends on motor
2,5 m3/h per RPM
none
50
NRSZ 4-7 St1-2 non-zone
Non-zone
17 m3/h
0,18
75
74004.032
NRSZ 4-32 St1-2 non-zone
Non-zone
80 m3/h
0,75
69
74010.000
NRSZ 10-0 St1
none
95
74010.007
NRSZ 10-7 St1 non-zone
Non-zone
40 m /h
0,18
130
74010.032
NRSZ 10-32 St1 non-zone
Non-zone
180 m3/h
0,75
135
74120.020
NRSZ 20-20 St1-2 non-zone
Non-zone
220 m3/h at 19 RPM
0,75
243
74130.020
NRSZ 30-20 St1-2 non-zone
0,75
338
Art. No.
Type
74004.000
NRSZ 4-0 St1-2
74004.007
Depends on motor
Non-zone
3
6 m /h per RPM 3
3
330 m /h at 19 RPM
143
Rotary valve installed in zone 21
NRS & NRSZ
Discharge Devices
Technical parameters Art. No.
Type
Installation zone exterior of NRSZ
Capacity at 100 % filling
74004.207
NRSZ 4-7 St1 Cat 2
Zone 21 or 22
17 m3/h
0,18
EX II 2DT4
75
74004.232
NRSZ 4-32 St1 Cat 2
Zone 21 or 22
80 m3/h
0,75
EX II 2DT4
69
74010.207
NRSZ 10-7 St1 Cat 2
Zone 21 or 22
40 m3/h
0,18
EX II 2DT4
130
74010.232 74020.232 74030.232
NRSZ 10-32 St1 Cat 2 NRSZ 20-20 St1 Cat 2 NRSZ 30-20 St1 Cat 2
Zone 21 or 22 Zone 21 or 22 Zone 21 or 22
3
180 m /h
Motor Motor ATEX Weight [kW] Marking [Kg]
0,75
EX II 2DT4
135
3
0,75
EX II 2DT4
243
3
0,75
EX II 2DT4
338
220 m /h at 19 RPM 330 m /h at 19 RPM
Rotary valve installed in zone 22 Technical parameters Art. No.
Type
Installation zone exterior of NRSZ
Capacity at 100 % filling
74004.307
NRSZ 4-7 St1 Cat 3
Zone 22
17 m3/h 80 m /h
0,75
EX II 3DT4
69
74010.307
NRSZ 10-7 St1 Cat 3
Zone 22
40 m3/h
0,18
EX II 3DT4
130
74010.332
NRSZ 10-32 St1 Cat 3
Zone 22
180 m3/h
NRSZ 20-20 St1 Cat 3 NRSZ 30-20 St1 Cat 3
dia.10 77 16
16
150
302 242
Zone 22
EX II 3DT4
135
0,75
EX II 3DT4
243
3
0,75
EX II 3DT4
338
220 m /h at 19 RPM 330 m /h at 19 RPM
Motor [kW] 0,18 0,75
1082 1002
150 x 2 = 300
Zone 22
0,75
3
Motor [kW] 0,18 0,75
Type NRSZ10 30
75
Zone 22
Type NRSZ4
144
EX II 3DT4
NRSZ 4-32 St1 Cat 3
74030.332
91
0,18
74004.332
74020.332
40
3
Motor Motor ATEX Weight [kW] Marking [Kg]
A
B
651 430
115 68
A
B
651 430
115 68
Type NRSZ20
Discharge Devices
NRS & NRSZ
represents inlet dimesions
Type NRSZ30
All dimensions in mm
Rotary valve NRSZ with ATEX Certificate St2
Marking The NRSZ body is marked:
CE 1180
Max. operating temperature with standard rotor rubber
50째C
Special rubber up to 80째C
On request
II D St2 80째C
The marking is based on product certification by N.B. No. 1026 and Quality System approval by N.B. No 1180
Specifications
At ordering, please state: Type of rotary valve, the voltage and frequency of the power supply, the Dust Kst and installation zone. For zone 21/22 also max. surface temperature.
Art. No.
Type
74004.000 74004.007 74110.000 74110.020 74120.020 74130.020
NRSZ 4-0 St1-2 NRSZ 4-32 St1-2 non-zone NRSZ 10-0 St1-2 NRSZ 10-20 St1-2 non-zone NRSZ 20-20 St1-2 non-zone NRSZ 30-20 St1-2 non-zone
Technical parameters Installation zone Capacity at exterior of NRSZ 100 % filling Depends on motor
2,5 m3/h per RPM 3
Motor [kW]
Max. [rpm]
Weight [kg]
none
32
50
Non-zone
80 m /h
0,75
32
69
Depends on motor
6 m3/h per RPM
none
20
95
Non-zone
110 m3/h at 19 RPM
0,75
20
135
Non-zone
220 m3/h at 19 RPM
0,75
20
243
0,75
20
338
Non-zone
3
330 m /h at 19 RPM
Installation zone 21 and / or 22: special delivery
145
Screw Conveyors
Discharge Devices
Screw conveyors Description There are two basic types of screw conveyor available, the enclosed (or pipe) screw conveyor and the open trough screw conveyor. The enclosed (pipe) screw conveyor is suitable for dust-free conveying of particulate matter either horizontally or at a gradient of up to 20Ë&#x161;. Semimoist and fibrous materials can usually be handled by this conveyor. The maximum length of a screw flight is 7000mm. The open trough screw conveyor is suitable for discharging material from a trough hopper, in particular from dust collector units mounted on trough hoppers. The maximum length of a screw flight is 7000mm with a bearing at the ends only. Typical maximum flow rate for either is 16m3/h, based upon a 30% filling level. The screw flight is driven by a geared motor drive fitted with suitable mechanical and electrical overload protection. Drive can be specified to be at either end, with optional numbers of inlets and outlets. The conveying direction may be reversed if required. In special circumstances separate screw conveyors may be connected in tandem to a single drive. For large hoppers it is also possible to connect two open trough conveyors side by side, chain driven by a single geared motor.
Features: Robust welded construction with sealed bearings Maximum flight length 7000mm Flanged inlet and outlet connections Large diameter shaft to minimise distortion Couplings with mechanical overload protection
Options: One or two flanged discharge openings Trough conveyor with single or dual screw flights with single drive Direction of rotation optional
Applications: Discharging material from trough hoppers, typically from dust collectors Dust free conveying of powdered or granular material over short distances up to 7.0m
Pipe screw conveyors
Trough screw conveyors
146
1 2 3 4 5 6
Gear motor Coupling Drive shaft End shaft Hollow shaft with screw helix Flanged bearing
1 2 3 4 5 6 7
Gear motor Coupling Drive shaft End shaft Flanged bearing Hollow shaft with screw helix Flanged bearing
Description The double flap valve is a simple discharge device that can be used to discharge granular or powdered material from a hopper that may be under negative pressure. The alternate opening of the flaps minimises pressure leakage between the hopper and the discharge outlet. There are two versions: The weight controlled (gravity) double flap valve is fitted with adjustable counter-weights to suit the mass or density of the material to be discharged. It is particularly suitable for higher density (less bulky) materials.
Heavy duty construction Adjustable counter-weights on gravity unit to accommodate a wide range of material density Geared cam drive with return spring for motorised version Circular body with inlet and outlet flanges
Options:
Discharge Devices
Features:
Double Flap Valve
Double flap valve
None
The motorised double flap valve is driven by a single geared cam drive, with an interconnecting tension spring, so that the flaps open and close alternately in a continuous sequence. This makes this kind of valve suitable for more bulky, lighter weight materials.
Applications: Continuous discharge of material from hoppers
Double flap valve weight -controlled
1 Valve housing 2 Flaps 3 Counterweights
Double flap valve motor -controlled
1
5
4
3
2
1 2 3 4 5
Gear motor Valve housing Flaps Tension spring Cam
147
Garant Rotary Valve
Discharge Devices
Rotary valve Garant - heavy duty
Features:
Description The rotary valve is a robust discharge device that can be used to discharge granular or powdered material from a hopper that may be under negative pressure. The design, with closely fitting blade seals almost eliminates pressure leakage between the hopper and the discharge outlet.
Capacity m3/h at X% filling
For dosing use
0.75 Kw – 32.0 rpm 108933 (SEW)
0.12 Kw – 4.7 rpm 108982 (Danfoss Bauer)
50%
11.4
1.6
70%
15.9
2.3
100%
22.8
3.3
Elastopal 102951
Deflector
Options:
Normal discharge use Motor power (Reference)
X
1.4301 – 104707
X
Reference
Variable speed drive for different flow rates Low speed version for dosing operations
Applications: Continuous discharge of material from hoppers Additive dosing
X
Teflon - 114575
Heavy duty construction Adjustable blade scrapers Geared motor drive Body fitted with circular inlet and square outlet flanges
X X
X
107923 108213 114587 107924 108214 114588
1
Inlet
2 3 5 4
5 4
Outlet outlet flange
The Garant rotary valve consists of: 1 2 3 4 5
148
Rotary valve housing Rotary valve with adjustable scrapers Housing cover Shaft seal Gear motor
inlet flange
The additive dosing unit provides an accurate and reliable method of introducing additives into a polluted air/gas stream for the purpose of separation of acid pollutants such as sulphur dioxide, sulphur trioxide, hydrogen chloride and hydrogen fluoride. They can be combined with the adsorption of mercury, dioxins/furans (PCDD/PCDF) by carbonaceous absorbents such as activated carbon and open-hearth carbon Dry flue gas cleaning processes are: • Dry sorption with hydrated lime • Conditioned dry sorption with hydrated lime • Dry sorption with sodium hydrogen carbonate • Dry sorption with humidification and re-circulation The dosing unit inlet bin may be supplied via a rotary valve from an additive silo, big-bag or other container. The delivery pipe is connected to a blower fan to convey the additive into the flue gas duct.
Inlet bin on support stand Inlet fitted with flat slide valve and rotary valve Geared drive unit for additive intromitter Geared drive for dosing screw, with delivery pipe Blower (conveying) fan for final delivery of additive to flue gas
Discharge Devices
Description
Features:
Additive Dosing
Additive dosing with dosing unit
Options: None
Applications: Dosing of additives to reduce acidic pollutants in flue gases
Silo *
Flat slide valve Manifold Rotary valve
Bin of dosing device
Conveying fan
Injection nozzle
Support structure
* Instead of Silo a Big bag or other container may be used
1 Gear motor for dosing screw 2 Gear motor for intromitter 3 Housing 4 Intromitter 5 Dosing screw 6 Front panel with metering pipe
149
NFUS3 Damper
Discharge Devices
Damper type NFUS3
Features:
Description The NFUS3 damper was designed as an isolation damper to be fitted to FM filter hoppers to enable bin emptying to proceed whilst the filter remained in operation. However, added features extend its abilities. The damper may be locked in the open or closed position, or alternatively, with counter-weight fitted, it may be used as a single gravity discharge flap valve. The galvanised steel assembly has a square flanged inlet and outlet and the flap is fitted with a rubber sealing gasket.
Galvanised steel construction Position lock to hold in open or closed position Counter-weight when used as gravity flap valve
Options: None
Applications: Continuous discharge of material from small filter hoppers Discharge isolation damper for FM units fitted with bins
Article no. 399008.600 Max. operating temp.
75째C
Weight
14 kg
elevation
150
plan
Features:
Description The airflow alarm consists of a pressure switch for installation in the ductwork and an electronic control unit for installation in a prominent location in the work place. The alarm pressure level is set to a level slightly lower than the duct pressure that corresponds to normal maximum airflow volume. If the duct static pressure falls below this pre-set value, a red light in the control unit is illuminated. An external connection may be made to an external 12V flashing lamp. The airflow alarm control unit should be connected to a continuous 230V AC supply. There is also a connection to the pressure switch. If the 230V AC power supply is broken, the alarm is energised. This ensures that the alarm will be activated if, for example, an emergency stop is used for stopping the fan instead of the normal â&#x20AC;&#x153;stopâ&#x20AC;? function. The airflow alarm unit incorporates supervision of the pressure switch cable interconnection. Interruption of this will also activate the alarm. In accordance with the requirements for dual supply made by the Danish Working Environmental Service the airflow alarm is provided with battery backup. This has a rechargeable battery that is charged automatically as required during normal use. In the event of power failure the battery backup will last for 75 minutes if the alarm is active and one 12V flash lamp connected. This will increase to 48 hours if no external flash lamp connected.
Electronic control with pressure switch Bright LEDs - may be read from greater distances Low installation costs 230V AC power supply Backup by means of rechargeable battery Measures duct pressure; alarms if pressure passes set point High capacity battery to power remote alarm light for remote indication 75 minutes alarm time with flashing light: 48 hours with no external light connected Additional safety measure: alarm activated if main or pressure switch cable is broken
Electrical Equipment
NFUA3 Airflow Alarm
NFUA3 Airflow alarm
Options: Red flashing alarm light
Applications: To act as low airflow alarm in a ducted extraction system
Type NFUA3 incl. flashlight
Art. No.
NFUA3 excl. flashlight NFUA3 for 4-30 mmWC
90014.070
NFUA3 for 4-30 mmWC
90014.075
NFUA3 for 10-100 mmWC
90014.071
NFUA3 for 10-100 mmWC
90014.076
NFUA3 for 25-500 mmWC
90014.072
NFUA3 for 25-500 mmWC
90014.077
NFUA3 for 300-1500 mmWC
90014.073
NFUA3 for 300-1500 mmWC
90014.078
NFUA3 for 1000-5000 mmWC
90014.074
NFUA3 for 1000-5000 mmWC
90014.079
Accessories Flashlight red 12 Volt
90014.051
The airflow alarm type NFUA3 consists of an electronic control unit and a pressure switch. The airflow alarm type NFUA3 is ordered as a complete unit.
151
Danfoss VLT® FC
Electrical Equipment
Danfoss VLT® FC frequency converter
Features: Wide range from 2.2kW to 450kW (max. 800A) 400V 3ph 50Hz power supply PID regulator in FC102 version allows direct control using fan pressure Text display with 27 languages Quick menu for simplified commissioning CD containing all instructions and diagrams delivered with FC102 unit EMC compliant (Electromagnetic Compatability Directive 2004/108/EC) Suitable for all Dantherm Combifab fans
Options:
Description
None
The Danfoss VLT® FC102 is available with a text display in 27 different display languages. The Danfoss VLT® FC102 offers a quick menu structure which reduces the number of parameters to be adjusted during commissioning. The builtin PID regulator inside the Danfoss VLT® FC102 also makes it possible to control the fan using pressure. A CD containing the functional description, electrical diagrams, connection diagrams and installation instructions will be delivered with the Danfoss VLT® FC102.
Technical Characteristics: Art. no. 2.2 kW, max 5.6A 3.0 kW, max 7.2A 4.0 kW, max 10A 5.5 kW, max 13A 7.5 kW, max 16A 11 kW, max 24A 15 kW, max 32A 18.5 kW, max 37.5A 22 kW, max 44A 30 kW, max 61A 37 kW, max 73A 45 kW, max 90A * 55 kW, max 106A 75 kW, max 147A 90 kW, max 177A 110 kW, max 212A 132 kW, max 260A 160 kW, max 315A 200 kW, max 395A 250 kW, max 480A 315kW, max 600A 355kW, max 658A 400kW, max 745A 450kW, max 800A
152
91016.502 91016.503 90003.504 90003.505 90003.506 90003.507 90003.508 90003.509 90003.510 90003.511 90003.512 90003.513 90003.514 90003.515 90003.516 90003.517 90003.518 90003.519 91016.520 91016.521 91016.522 91016.523 91016.524 91016.525
Applications: To match fan performance to requirements by modulating the speed, whilst maintaining max. drive efficiency To enable a single fan to operate at different fixed speeds according to duty cycle
Characteristics Power supply: Insulation class
3x400V AC, 50 Hz.
IP55
Dimensions: 268x90x205mm to 2000x600x494mm
*Note: From 55 kW we recommend to take one size bigger.
Capacitive sensor for non contact indication 4 - 20mA sensitivity Operating ambient temperature range from -20˚C to +70˚C IP67 protection ATEX certification for ATEX zone 20 Standard cable length 2000mm. Longer cables, if required, must be screened
Electrical Equipment
Features:
CB32 Level Indicator
Level indicator type CB32
Options:
Description The CB32 is a capacitive level indicator for granular and powdered solid materials. It can therefore be used to control the level of materials in hoppers or storage silos. It can also sense the presence of solids flowing in a steel pipe and therefore can be used as an alarm should the flow of material unexpectedly stop or start. Its sensitivity is based upon a 4 - 20mA output with a time delay adjustable from 1 second to 10 minutes. It is ATEX certified for zone 20 applications
Characteristics Max. material temperature
see below
Applications: To monitor fill levels in hoppers and silos To indicate the flow of solid materials in steel pipes of ducts
-20° to +70°C
Max. ambient temperature
-20° to +70°C
Output switch
2 A, 230 VAC, 50 / 60 Hz
Sensitivity
4 – 20 mm
Time delay
1 – 600 sec.
Power consumption
1.5 W
Dimensions
Ø30 mm, length = 100 mm
Cable size for connection
2m 5x0.75 mm 2 PVC
Weather protection
IP 67
Weight
0.100 kg
Approval
CE, UL508, CSA
Installation The CB32-indicator is surface mounted (approx. 10 mm). Do not cover the grey front of the indicator.
ATEX zone 20, dust II 1D T85°C IP67
ATEX Approval ATEX certificate no.
RWTÜV-05-ATEX-0074X
Options Level indicator 24VAC/DC supply
90016.056
Level indicator 120VAC supply
90016.057
Level indicator 230VAC supply
90016.055
230VAC alarm box without horn
90016.058
230VAC alarm box with horn
90016.059
The body must be earthed
The standard cable for the CB32– series is 2000mm. If a longer cable is necessary, an equipotential connection must be established by drawing the cable in an earthed metal pipe.
Connection Connection diagram NB: When the indicator is not active, the relay is activated. Set up an earth connection between the indicator housing and the installation box in which the indicator is mounted.
153
Features:
FM Accessories
NF-8HD & NF-16HD
Electrical Equipment
Filter controller type NF-8HD and NF-16HD
LED differential pressure display Clean-on-demand facility to reduce compressed air consumption After clean (down time cleaning) programmes High pressure alarm function Can operate 8 or 16 valves directly; up to 160 valves with extenders Easy to operate parameter setting menus, with locking for key parameters Bright LEDs aid visibility from greater distances Operating hours counter
Description The NF-8HD / NF-16HD filter controller is used to control reverse jet cleaning systems utilising 24V DC solenoid valves directly fitted to the diaphragm valves. The controller has a built-in differential pressure transmitter. The cleaning cycle starts automatically when the differential pressure reaches the pre-set value of delta P MAX and stops again when the pressure is reduced to the value of delta P MIN. In this way compressed air consumption may be reduced to less than 0,1 % of the total airflow. During cleaning, short pulses of compressed air are blown into the filter elements at pre-set but adjustable time intervals. Three light emitting diodes indicate the operating status and an LED display shows the differential pressure. The controller has indicators for high-pressure alarm and downtime cleaning when the fan has stopped. Type NF-8E / NF-16E extension units enable as many as 160 valves to be connected to one main controller (NF-8HD / NF-16HD). 8 valves can be connected to the NF-8HD and to each NF-8E unit. 16 valves can be connected to the NF-16HD and to each NF- 16E. Where there are more than 160 valves in the filter separate NF-8HD / NF-16HD systems must be used. The filter controller is enclosed with IP65 protection. It is suitable for installation outdoors and is normally mounted directly onto the pressure vessel by means of special brackets. Also suitable for installation on to the filter.
Options: NF-8E extension unit NF-16E extension unit
Applications: Control of reverse jet cleaned dust filters and collectors
Technical parameters
154
Input
230V AC or 110V AC 50-60 Hz
Pressure sensing tube connection (P1 and P2)
Connected to the tapping points on the filter. Diameter 4 mm / 6 mm Diameter 6 mm
Differential pressure transmitter
Max. 12000 Pa
NF8HD/dP4-20 only
4-20 mA output signal for remote display of differential pressure
Temperature
Display readable -20 to +60째C Operational at ambient temperature -40 to +85째C
Type
Scale
Article no.
NF-8HD
0 - 5000 Pa
388015.090
NF-16HD
0 - 5000 Pa
388015.095
NF-8HD/dP4-20
0 - 5000 Pa
388015.094
NF-8E extension unit
-
388015.065
NF-16E extension unit
-
388015.067
Cable for remote placement of controller
-
11217.99
Fan motor control panel with auto signal for NF-8HD filter controller Fully functional, with main isolator and emergency stop button Suitable for motors up to 18.5kW Overload warning light Facility for remote start / stop Full compliance with EN 60 204-1 (Electrical equipment on machinery) IP44 protection
Electrical Equipment
Features:
DCP-T1-CE Fan Starter
Fan starter type DCP-T1-CE
Options: Description
Three versions: 2.2 - 5.5kW; 7.5 - 11.0kW; 15.0 - 18.5kW NF-16E extension unit
The control panel is operated by means of the start/stop pushbuttons or by connection to external terminals for remote start/stop. An emergency stop is provided on the DCP-T1- CE control panel. When the DCP-T1-CE is started, it automatically sends a signal to the filter controller NF-8HD that activates its operating functions. An alarm lamp on the front of the DCP-T1-CE will illuminate to indicate fan fault such as tripped overload. A CD containing the functional description, electrical diagrams, connection diagrams and the installation instructions will be delivered with the DCP-T1-CE control panel.
Applications: Fan motor starter/ controller for reverse jet filter units using standard NF-8HD filter controller
Certification The DCP-T1-CE control panel complies with the standard EN 60 204-1 (Electrical equipment on machinery).
Technical parameters Power connection / Power supply
3x400VAC, 50Hz
Insulation class
IP 44
Height x width x depth
300 x 300 x 150 mm or 400 x 400 x 210
Ordering specification 2.2 kW - 5.5 kW
E. 110.020.030
7.5 kW - 11 kW
E. 110.020.031
15 kW - 18.5 kW
E. 110.020.032
155
Features: High accuracy at low dust load levels Stainless steel probe length 300mm Factory calibrated for wood or cereal dust Measurement range 0 to 1.0mg/Nm3 Air velocity range for accuracy: 5 to 25m/s Internal data storage Alarm output Continuous measurement Power rating 12VA Full compliance with EN 60 204-1 (Electrical equipment on machinery) Enclosure protection IP55; probe protection IP65. Suitable for outdoor location Ambient operating temperatures: 0Ë&#x161;C to 65Ë&#x161;C Probe provided with 10m cable for connection to controller Duct into which fitted must be earthed
IFD
Electrical Equipment
IFD dust emission monitor
Description This device has been designed to monitor emissions from bag or cartridge filters whether or not the cleaned air is being returned to the work place. The concentration level is continuously monitored in relation to the alarm set point. The measurement sensor must be fitted in a metal duct. This system complies with the French regulations of the code du travail, article R 232-5 8. It enables the user to monitor the dust level content.
Options: Special length interconnecting cable Output 4 - 20mA
Applications: Fan motor starter / controller for reverse jet filter units using standard NF-8HD filter controller
Notes
156
Notes
Dust extraction and waste management installations
NFKZ 3000 bag filter for wood base products
Cyclopac bag filter for panel production
MJB-H bag filter for biomass incineration
MJB bag filter for dock side bulk handling
Auto M Z shaker bag filter for chemical industry
Nordfab clipped ductwork
FS flat bag filter and cooler for aluminium industry
S-series bag filter for woodworking workshops
FMC 200 cartridge filter with Cyclone separator
Silo for wood waste storage
Cyclopex bag filter for wood working industry
MJC cartridge filter for minerals industry
Dantherm Filtration Ltd., Limewood Approach, Seacroft, Leeds LS14 1NG T: 0 113 273 9400 F: 0 113 265 0735 Email: info.uk@danthermfiltration.com
w w w.danthermfiltration.co.uk
Product Catalogue UK/version 1/2008
Dust extraction and waste management installations