Dantherm Filtration UK Product Catalogue

Page 1

Product Catalogue


Product Catalogue dust extraction and waste management products All Dantherm Filtration dust extraction and waste management products available to UK customers are presented in this updated catalogue. Dust filters and collectors, fans, ducting, waste handling and discharge devices supplied by the company are manufactured in their modern European production centres. Standard filter controllers are designed to exacting Dantherm standards and the company also manufactures customised control systems for ease of use and energy efficiency. Quality assured Dantherm’s European production centres are equipped with state of the art cnc and laser cutting, forming and welding machinery and are ISO 9001:2000 accredited, together with ATEX EN 13980 certification for the manufacture of ATEX certified components. This followed extensive external testing of filter enclosures and explosion protection systems by Notified Bodies such as Baseefa, INERIS and FTZU to ensure compliance. Supply and Installation All products are available on a supply only basis. However, assistance with specification and application is offered, together with a complete design, installation and commissioning service.

Wo o d work i n g

Al u mi n i u m

Ti m b e r

After sales service Dantherm AirCare planned maintenance packages are available to suit all installations and duty cycles. Regular LEV (Local Exhaust Ventilation) testing in compliance with COSHH regulations is also offered. The Dantherm Group Dantherm Filtration Ltd is the UK face of the international Dantherm Filtration group, with more than 50 years’ experience in dust extraction. Dantherm Filtration forms a part of the Danish owned Dantherm Group, with expertise in industrial air handling, ventilation, dehumidification, heating and cooling systems, and now with a fast developing fuel cell power system division.

Dantherm Filtration reserves the rights to alter or withdraw products without notice.

Fou n d r y

Ag riculture


Contents

Pages

Pages

Filter overview .......................................................................................................4 - 5

ALSA-PH bag filter .........................................................................................128 - 129

NFKZ3000, NFSZ3000 and NFPZ3000 bag filters .........................6 - 13

ALSA-PC cartridge filter .............................................................................130 - 131

FS bag filters ...........................................................................................................14 - 21

HVS & HV fans ...................................................................................................132 - 133

FD bag filters ..........................................................................................................22 - 26

MD Vacuum Cleaning .................................................................................134 - 139

Rotosorp process ................................................................................................27

EA-MRP rotary valve ....................................................................................140- 141

Cyclopac and Cyclopex bag filters ...........................................................28 - 37

NRS & NRSZ rotary valve ...........................................................................142 - 145

MJB-A and MJB-H bag filters .......................................................................38 - 43

Screw conveyor ...............................................................................................146

MJB bag filter ..........................................................................................................44 -50

Double flap valve ...........................................................................................147

FMK 25 bag filter ................................................................................................51- 54

Garant rotary valve ........................................................................................148

FM Fan ........................................................................................................................55 - 57

Additive dosing ..............................................................................................149

NRSZ3 - FMK & FMC filters rotary valve ................................................58

NFU S3 damper ..............................................................................................150

Auto M-Z bag filter .............................................................................................59- 63

NFUA3 airflow alarm ....................................................................................151

Sherpa bag filter ..................................................................................................64

Danfoss VLT FC frequency converter ................................................152

S-Series open bag filter ...................................................................................65 - 66

CB 32 level indicator .....................................................................................153

MJC cartridge filter .............................................................................................67 - 71

NF8-HD controller ............................................................................154

MJC Mini cartridge filter .................................................................................72 - 75

DCP-TI-CE fan starter ......................................................................155

FMC200 cartridge filter ...................................................................................76 - 80

IFD dust emission controller .....................................................156

SiloSafe cartridge filter .....................................................................................81 - 83 GCS & GC cyclone ...............................................................................................84 - 86

Filters Material Separators

NC cyclone ..............................................................................................................87

Silos

Multicyclone ..........................................................................................................88 - 89

Fans

NFV & NFVZ Material separator ...............................................................89 - 90

Nordfab Ducting and CARZ Damper

Skimmer .................................................................................................................91

Central Vacuum Cleaning

Silos ............................................................................................................................92 - 93

Discharge Devices

Combifab fan ......................................................................................................94 - 101

Electrical Equipment

Nordfab ducting and CARZ Damper................................................102 - 127 3 This catalogue was produced in 2008. All data subject to change without notice.


Filter overview 4

Filter type

NFPZ 3000

NFSZ 3000

NFKZ 3000

FS/FD

Cyclopac Cyclopex

MJB A/H

MJB

Typical applications

woodworking, paper

woodworking, paper

woodworking, paper

chemical, metals, asphalt, incineration, construction

woodworking, coal & minerals, metals, animal feed

minerals, aggregates, suitable for any industry branch

suitable for any industry branch

Air flow volume [Nm3/h]

4800 – 35000

4800 – 53000

4800 - 300000

15000 - 400000

7500 - 160000

20000 190000

750 - 30000

Filtration area [m2]

30 - 298

30 - 450

30-3000

82 - 2400

30-630 50-638

140 - 2000 +

7 - 230

Typical max. dust concentration [g/m3]

>100

>200

>500

>300

>300

>50

>50

Filter elements

Patented tubular bag

Patented tubular bag

Patented tubular bag

flat bag

Tubular bag

Tubular bag

Tubular bag

Method of cleaning

Reverse air

Reverse air

Reverse air

Reverse air/ reverse jet

Reverse jet

Reverse jet

Reverse jet

Operation of cleaning

On line

On line

On line

On line

On line

On line

On line

Explosion class

St1 - St2

St1- St2

St1 - St2

St1 - St3

St1

St1 - St3

St1 - St3

Mode of operation

positive pressure / optional negative pressure

positive pressure / optional negative pressure

positive pressure / optional negative pressure

negative pressure

positive / negative pressure

positive / negative pressure

positive / negative pressure

Location

indoors or outdoors

indoors or outdoors

indoors or outdoors

indoors or outdoors

outdoors

indoors or outdoors

indoors or outdoors

Construction

galvanised

galvanised

galvanised

welded

welded

welded

welded


Filter overview FMK

Auto M-Z

Sherpa

S-series

MJC

MJC Mini

FMC

SiloSafe

woodworking, coal & minerals, metals, chemical, welding

woodworking, coal & minerals, metals, chemical

general small applications

woodworking, paper

coal & minerals, metals, chemical, welding

coal & minerals, metals, chemical, welding

woodworking, coal & minerals, metals, chemical, welding

silo venting

1800 - 10500

500 - 11500

up to 800

850 - 8000

2300 -70000

300 - 4000

1500 - 21200

1500 - 2300

15 - 88

7,5 - 90

2.5

7,5 - 22,5

48- 739

4 - 40

15 - 88

24

>30

>10

>10

>100

>10

>10

>30

>20

Patented cassette or cartridge

Multi-v-pocket bag

Multi-vpocket bag

Tubular bag

Patented Cartridges

Patented Cartridges

Patented Cartridges

Patented Cartridges

Reverse jet

mechanical shaking

manual shaking

manual shaking

Reverse jet

Reverse jet

Reverse jet

Reverse jet

On line

Off line

Off line

Off line

On line

On line

On line

On line

St1 - St2

St1 - St3

n/a

n/a

St1 - St3

St1 - St3

St1 - St2

St1 - St3

positive / negative pressure

positive / negative pressure

negative pressure

positive pressure

positive / negative pressure

positive / negative pressure

positive / negative pressure

positive / negative pressure

indoors or outdoors

indoors or outdoors

indoors

indoors

indoors or outdoors

indoors or outdoors

indoors or outdoors

outdoors

galvanised or painted

welded

welded

galvanised

welded

welded

galvanised or painted

welded

5


NFKZ3000 Filter

Bag Filters

NFZ3000 series tubular bag filter Description The NFZ3000 is a range of modular reverse air cleaned tubular bag filters designed for continuous operation. They are suitable for outdoor and indoor location and incorporate telescopic legs to suit various discharge heights and options. Versions are available for positive or negative pressure operation. The range has been independently tested to gain ATEX certification . All NFZ3000 units are suitable for handling lightweight bulky materials such as woodwaste and paper dust.

ATEX II D St2 certified equipment under the Baseefa 06 ATEX 0068

Features: NFKZ 3000 NFKZ3000 is fitted with a chain conveyor in the hopper to discharge waste to one end via a rotary valve, making it suitable for handling large airflow volumes with high concentrations of waste. It is available in one width only, but various lengths according to the number of modules.

Easy to assemble galvanised steel construction Simple to extend when required Weatherproof for exposed locations Filter area per module: HJ = 85m2; LJ = 40m2; H E= 42m2; LE = 20m2 High efficiency Dantherm Superbag media Powerful on-line cleaning by efficient regeneration fans ATEX certification for St1 and St2 dusts with explosion relief Maintenance access only from front No compressed air required

Options: Explosion relief side mounted or upward facing Regeneration (cleaning) fan mounted on side or top of unit Dirty air inlet via hopper or inlet module NFKZ3000 - Waste discharge from end of hopper via chain conveyor and rotary valve NFSZ3000 - Waste discharge directly via rotary valve or screw conveyor and rotary valve. NFPZ3000 - Waste collected by quick release steel bins

Applications: Marking: The NFKZ3000 filter body for dust type St1 for installation in non-zone is marked: CE 1180 II D St 1 For dust type St1 and St2, the filter body is marked: CE 1180 II D St 2

6

The marking is based on product certificate Baseefa 06 ATEX 0068. The explosion relief doors are marked: CE 1180 II D

Timber and wood working machinery dust extraction Furniture production plant waste management Lightweight bulk materials manufacture and distribution


While cleaning

1. During normal operation the dust laden air from the plant travels down the supply duct 1 .

1. The filter cleans the bags during operation (on-line cleaning) and when the unit is shut down (off-line cleaning). The off-line cleaning period starts after the COMBIFAB fan 4 has stopped rotating.

2. The dirty air then enters the filter 2 . 3. As the dust laden air enters the inlet section of the filter 15 , the air decelerates and heavier dust and shavings settle on the hopper floor 3 .

2. A PLC controller in the electrical panel regulates the cycle of the reverse air regeneration fan. 7 The regeneration fan shakes the filter bags 5 causing the dust cake, which hangs on the inside of the filter bag, to fall into the hopper section 3 .

4. The heavier dust and shavings collected on the hopper floor are conveyed to the discharge end 11 of the filter by the scrapers on the chain conveyor 8 .

3. Any dust that remains on the inside of the filter bag after the initial “shake� is removed by the airflow 16 generated by the regeneration fan.

5. At the discharge end of the filter, the dust is removed 11 . 6. The remaining dust then travels up into the inside of the filter bags 5 . Each filter module has 25 filter bags.

Bag Filters

Normal operation

NFKZ3000 Filter

How NFKZ works

4. The dust that is removed during the cleaning cycle falls on the floor of the hopper 3 , and is then transported to the discharge section of the filter 11 by the chain conveyor 8 .

14

7. The air, which originated from the plant, is now clean 6 and passes through the filter bag and out the exhaust port 7 .

14

15

12 14

14 14

6 7 2 5

12

5

1 3

16

8 4

11

5

NOTE: The back pressure flap 12 is open during normal operation of the filter but closes when the fan is shut down and the filter starts the off-line cleaning cycle. During the off-line cleaning period, the back pressure flap 12 acts as a barrier to prevent the air generated by the regeneration fan from travelling back down the supply duct 1 .

7


NFKZ3000 Filter

NFKZ3000 Filter

Bag Filters

NFKZ 3000 series tubular bag filter NFKZ3000 is fitted with a chain conveyor in the hopper to discharge waste to one end via a rotary valve, making it suitable for handling large airflow volumes with high concentrations of waste. It is available in one width only, but various lengths according to the number of modules.

Marking: The NFKZ3000 filter body for dust type St1 for installation in non-zone is marked: CE 1180

For dust type St1 and St2, the filter body is marked:

CE 1180

II D St 1

II D St 2

The marking is based on product certificate Baseefa 06 ATEX 0068. The explosion relief doors are marked: CE 1180 II D

Planning in data for NFKZ3000 with chain conveyor

NRSZ10 flange

(example – NFKZ3000 2+1 HJ) L1 - telescopic filter legs Min. adjust. Max. adjust. Type L = 1596 L = 2195 L = 2596 B A# 2400 1106

C 245

555 1155 1555 D 153

E1 583

1250 1850 2250 F 1200

G 800

NRSZ10 flange

H1 3600

I 720

J** K** M 3420 4230 2321

* Optional position of outlet / reg. fan. 800 x 800 or 600 x 600 mm. (LJ version: not on door side) ** Height of LJ version – reduce 1440 mm # Optional 1200 mm.

8

N 952

O P** 1260 2960

Q 135

R 2400

S 115

U 150

W 47


NFSZ3000 is designed for medium sized installations, but capable of handling high dust loads. This version may be fitted with rotary valves or a screw conveyor to discharge waste. It is available in two widths.

Bag Filters

NFZ3000 Filter

NFSZ3000 series tubular bag filter

Marking: The NFSZ3000 filter body for dust type St1 for installation in non-zone is marked: CE 1180

For dust type St1 and St2, the filter body is marked:

II D St 1

CE 1180

The marking is based on product certificate Baseefa 06 ATEX 0068. The explosion relief doors are marked:

II D St 2

CE 1180

II D

Planning in data for NFSZ3000 filter with rotary valve

Example: NFSZ3000 3 HJ

Type J (1200x2400mm)

Type E (1200x1200mm)

L - telescopic filter legs Type Min. adjust. Max. adjust. L = 1196 L = 1596 L = 2195 L = 2596

Type A# E J

155 555 1155 1555

B

C D***

850 1250 1850 2250

F

G

H

I

J**

K**

M

N

O

P**

Q

R

S

U

2400 1106 952 485 1200 800 3600 720 2937 3737 1121 240 780 2960 135 1200 115 115 2400 1106 952 485 1200 800 3600 720 3420 4220 2321 240 1260 2960 135 2400 115 115

# Optional 1200 mm. * Optional position of outlet / Reg. fan. 800 x 800 or 600 x 600 mm. (L version: not on door side) ** Height of L version reduce 1440 mm *** 400 mm over internal bottom

W 47 47

X

Z

115 480 115 -

All dimensions in mm.

9


NFPZ3000 Filter

Bag Filters

NFPZ3000 filter with bins NFPZ3000 is ideal for lower air flow volumes and dust loads. Waste material from this version is discharged into steel bins. Each module incorporates two quick release bins. It is available in two widths.

Marking: The NFPZ3000 filter body for dust type St1 for installation in non-zone is marked: CE 1180

For dust type St1 and St2, the filter body is marked:

CE 1180

II D St 1

The marking is based on product certificate Baseefa 06 ATEX 0068. The explosion relief doors are marked: CE 1180 II D

II D St 2

Planning in data for NFPZ3000 with bins

Example: NFPZ3000 3 HJ

Type J (1200x2400mm)

Type E (1200x1200mm)

(example – NFPZ3000 3 HJ for St2 dust)

L - telescopic filter legs Type Min. adjust. Max. adjust. L = 1196 L = 1596 L = 2195 L = 2596

Type A# E J

10

B

155 555 1155 1555

850 1250 1850 2250

E1***

F

G

H

I

485 485

1200 1200

800 800

3600 3600

720 720

2400 1106 2400 1106

J**

# Optional 1200 mm. * Optional position of outlet / reg. fan. 800 x 800 or 600 x 600 mm. (L version: not on door side) ** Height of L version – reduce 1440 mm *** 400 mm over internal bottom

K**

M

2937 3737 1121 3420 4220 2321

O

P**

Q

R

S

U

W

X

Z

777 1260

2960 2960

131 131

1200 2400

115 115

50 50

47 47

23 23

480 -

All dimensions in mm.


Regeneration Fan

Description This axial fan in an 800 x 800mm housing is designed as an on-line reverse air cleaning fan for the NFZ3000 range of filter units. It is available in two sizes, 1.1 and 2.2kW to maximise reverse air cleaning efficiency. The fan is braked to prevent it rotating in the reverse direction during normal filtering and is designed to offer low resistance to the normal airflow when stopped, typically 100Pa at 10,000m3/h

Options:

Bag Filters

Anti-reverse brake ATEX certified for Zone 22 Flanged inlet and outlet for use in clean air duct form filter High pressure when running; low resistance when stopped May be fitted to the roof or side of the filter unit

Regeneration Fan

Features:

1.1kW or 2.2kW sizes Duct piece (800 x 800, length 400mm) with inspection door

Applications: Reverse air cleaning for NFZ3000 filter units

Platform and ladder for NFZ3000 filter Description Every NFZ3000 filter can be delivered with a platform. The platform is made of galvanised steel plate. The platform is in conformity with: EN ISO 14122-2 and 14122-4.

Specification Platform with ladder 30004.9xx Platform extension 30004.7xx xx specifies the number of modules (1200 mm)

Options: Extended ladder per meter Lattice grate platform with ladder Lattice grate extension

Example (as drawing): 30004.070 30004.8xx 30004.6xx

Platform with ladder and 2 mm galv. floor plate for a 3 module filter 30004.903

11


NFZ3000 - Accessories

Bag Filters

Three module platform with ladder

Extended cage Included in 30004.070 Extended ladder 2 pcs. 30004.070

Spring closed door with lock and holes for keylock.

2 mm galv. steel with antiskid surface.

Return air system for positive pressure version Ducting 800x800 mm Art. no. 45920.xxx

Accessories

Support

27062.800

27078.800 27062.800 27020.800

27078.800 45920.224, L = 1200 27000.824, L = 1125

27011.800

12

27012.800

Duct L = 1200 Elbow 30째 Elbow 45째 Elbow 60 째 Elbow 90째 EP-rail 770 mm EP-corner Exhaust nozzle S/W damper man. Fire damper Diffuser type 1 Diffuser type 2 Reg. fan. Max. vacuum: 1,500 Pa

Art. No. 45920.224 Art. No. 27003.800 Art. No. 27004.800 Art. No. 27006.800 Art. No. 27009.800 Art. No. 27942.057 Art. No. 27942.060 Art. No. 27020.800 Art. No. 27078.800 Art. No. 27062.800 Art. No. 27011.800 Art. No. 27012.800 Art. No. 30001.91x


Bag Filters

NFZ3000 - Accessories

Clean air outlet connections

180째 explosion diverter for return air 27062.850

13


Features: Heavy gauge fully welded steel construction Compact modular design minimises space requirement Weatherproof for exposed locations Filter area up to 2500m2 in single housing High efficiency off-line cleaning during continuous operation Lower pressure cleaning minimises emissions Wide range of filter media for special applications Easy access for maintenance from front mounted clean gas chamber Operating temperature up to 220ËšC No compressed air required

FS

Bag Filters

FS flat bag filters

Options: Discharge options include screw conveyors, rotary valves, gravity or motorised flap valves or bin Customised dirty gas inlet hoods Air blast coolers for higher temperature applications Pre-separators, skimmers and cyclones Access platforms.

Description The FS is a range of modular reverse air cleaned horizontal flat bag (or "cassette") filters designed for continuous operation in heavy duty applications. It has a downflow design, dirty gas entering via an inlet hood at high level, passing downwards across the horizontal bags where the dust is separated from the gas. Most of the dust then drops into the hopper. The cleaned gas passes through the bags, on the surface of which a filter cake is deposited, then into the clean gas chamber from where it is extracted at low level. Cleaning is effected by a cleaning air fan whose flexible outlet duct is connected to a movable cleaning carriage. A quick acting valve allows a pulse of cleaning air to be injected into each row of bags in turn, whilst adjacent rows are shielded to take them off line. This feature greatly enhances the cleaning efficiency, allowing the filter to operate normally whilst cleaning progresses. Operation of the cleaning mechanism is programmable according to requirements.

14

Applications: Aluminium production Ferrous and non-ferrous foundries Asphalt production Quarries, minerals, aggregates


a

a b c

10

d

Dirty gas entry Clean gas outlet Dust outlet Cleaning air inlet

2 4

3

2

4

7

6

5

8

7 8

3 11

9 6

10 11 12

12

13 13

14 14

15

15

Dirty gas hood Dirty gas chamber Flat bag with spacer mat Flat bag support Clean gas chamber Slot-wall with clamping frame Cleaning carriage , cleaning nozzle Cleaning air hose Cleaning air valve Cleaning air fan Drive station for cleaning carriage Deflection station with indexing disk Support structure Dust collection unit with evacuation screw Access and maintenance platform

FS

1

9

Bag Filters

1

d

5 c b

Intelligent air cleaning system

1 2 3 4 5 6

The cleaning air fan and valve are located outside the filter. The cleaning air valve is connected to the mobile cleaning nozzle via a flexible hose. The cleaning nozzle is driven by rope-and-chain drive. It is positioned via the indexing mechanism. Use of the medium-pressure system effectively eliminates peak dust emissions during the cleaning cycle. The mechanical element for the indexing mechanism is integrated into the deflecting station.

Indexing disk Cleaning car riage Rope roller Initiator Locking bar Limit switch

Offline effect: Small difference between gross and net surface No dust is drawn to the neighbour bag Low residual dust content Very high efficiency in collecting fine dust (PM10, PM 2,5)

FS 6 20 0.75 90

Key example: FS620/0.75/90 Product name /cleaning method No. of bags per column Length of filter bags - 2000mm Filter size Number of bags 15


Planning in data for FS 520

min. 100

515

515

320 x(165)

308 1023

1660

Area for bag removal 1475 745 1144

Dusty gas connection possible

926

220 x(745)

125

320 x(220) LW 475

1550

+ ca.1320

For clean gas gas connection Clean outlet

2800

Nominal length

1363

Screw conveyor

2980 Nominal length

16

4 4 4 4 4 4 4 4 4 4 6 6 6 6 6 6 6 6 6 6 8 8 8 8 8 8 8 8 8 8 8 10 10 10 10 10 10 10 10 10 10 10

Dirty gas inlet from sides or top

1830 Dusty gas connection possible

Depending on order

Nominal length of the filter

No. of legs

2763

+ 1080

2237

220 x(745)

No. of compartments 1x0.75 1x1.0 1x0.75+1x0.75 2x0.75 1x1.0+1x0.75 2x1.0 3x0.75 1x1.0+2x0.75 2x1.0+1x0.75 3x1.0 1x1.0+3x0.75 2x1.0+2x0.75 3x1.0+1x0.75 4x1.0 2x1.0+3x0.75 3x1.0+2x0.75 4x1.0+1x0.75 5x1.0 3x1.0+3x0.75 4x1.0+2x0.75 5x1.0+1x0.75 6x1.0 4x1.0+3x0.75 5x1.0+2x0.75 6x1.0+1x0.75 7x1.0 5x1.0+3x0.75 6x1.0+2x0.75 7x1.0+1x0.75 8x1.0 6x1.0+3x0.75 7x1.0+2x0.75 8x1.0+1x0.75 9x1.0 7x1.0+3x0.75 8x1.0+2x0.75 9x1.0+1x0.75 10x1.0 8x1.0+3x0.75 9x1.0+2x0.75 10x1.0+1x0.75 11x1.0

- Filter housing made of 3 mm sheet metal. - Hood 600mm high and without inserts. - Without special construction and without ladder.

possible

Nominal length

Total weight in [kg] 2810 3270 3740 4130 4490 4760 5450 5730 6070 6550 7310 7780 8140 8680 9010 9390 9580 10100 10960 11380 11650 11970 12500 12860 13150 13740 14330 14670 15040 15490 16190 16570 16900 17280 17760 18180 18530 19040 19440 20220 20440 20890

1 Product name : F = cassette-type filter 2 Cleaning method : S = reverse air 3 No. of bags per column 4 Length of the filter bags : 20=2.0m 5 Filter size 6 Quantity of bags if fully equipped

Clean gas connection possible at the right or the left side

6

Dusty gas connection

5

Filter area (gross/net) No. of [m2] cleaning carriages 102 / 82 1 136/116 1 170/150 1 204/184 1 238/218 1 272/252 1 306/286 1 340/320 1 374/354 1 408/388 1 442/422 1 476/436 2 510/470 2 544/504 2 578/538 2 612/572 2 646/606 2 680/640 2 714/674 2 748/708 2 782/742 2 816/776 2 850/810 2 884/844 2 918/878 2 952/891 3 986/925 3 1020/959 3 1054/993 3 1088/1027 3 1122/1061 3 1156/1095 3 1190/1129 3 1224/1163 3 1258/1197 3 1292/1231 3 1326/1265 3 1360/1299 4 1394/1333 4 1428/1367 4 1462/1401 4 1496/1435 4

max. 1500 x(600)

123 4

0.75/75 1.00/100 1.25/125 1.50/150 1.75/175 2.00/200 2.25/225 2.50/250 2.75/275 3.00/300 3.25/325 3.50/350 3.75/375 4.00/400 4.25/425 4.50/450 4.75/475 5.00/500 5.25/525 5.50/550 5.75/575 6.00/600 6.25/625 6.50/650 6.75/675 7.00/700 7.25/725 7.50/750 7.75/775 8.00/800 8.25/825 8.50/850 8.75/875 9.00/900 9.25/925 9.50/950 9.75/975 10.00/10000 10.25/1025 10.50/1050 10.75/1075 11.00/1100

Nominal length [mm] 888 1163 1493 1768 2043 2318 2648 2923 3198 3473 3803 4078 4353 4628 4958 5233 5508 5783 6113 6388 6663 6938 7268 7543 7818 8093 8423 8698 8973 9248 9578 9853 10128 10403 10733 11008 11283 11558 11888 12163 12438 12713

597

FS520 FS520 FS520 FS520 FS520 FS520 FS520 FS520 FS520 FS520 FS520 FS520 FS520 FS520 FS520 FS520 FS520 FS520 FS520 FS520 FS520 FS520 FS520 FS520 FS520 FS520 FS520 FS520 FS520 FS520 FS520 FS520 FS520 FS520 FS520 FS520 FS520 FS520 FS520 FS520 FS520 FS520

FS

Bag Filters

Type

1830


Planning in data for FS 522

123 4

5

6

Filter area (gross/net) [m2] 113/91 150/128 188/166 225/203 263/241 300/278 338/316 375/353 413/391 450/428 488/466 525/480 563/518 600/555 638/593 675/630 713/668 750/705 788/743 825/780 863/818 900/855 938/893 975/930 1013/968 1050/983 1088/1021 1125/1058 1163/1096 1200/1133 1238/1171 1275/1208 1313/1246 1350/1283 1388/1321 1425/1358 1463/1396 1500/1410 1538/1448 1575/1485 1613/1523 1650/1560

No. of cleaning carriages 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 3 3 4 4 4 4 4

Total weight in [kg] 2960 3440 3930 4340 4720 5000 5730 6020 6380 6880 7680 8170 8550 9120 9470 9860 10060 10610 11510 11950 12240 12570 13130 13510 13810 14430 15050 15410 15800 16270 17000 17400 17750 18150 18650 19090 19460 20000 20420 21240 21470 21940

No. of compartments 1x0.75 1x1.0 1x0.75+1x0.75 2x0.75 1x1.0+1x0.75 2x1.0 3x0.75 1x1.0+2x0.75 2x1.0+1x0.75 3x1.0 1x1.0+3x0.75 2x1.0+2x0.75 3x1.0+1x0.75 4x1.0 2x1.0+3x0.75 3x1.0+2x0.75 4x1.0+1x0.75 5x1.0 3x1.0+3x0.75 4x1.0+2x0.75 5x1.0+1x0.75 6x1.0 4x1.0+3x0.75 5x1.0+2x0.75 6x1.0+1x0.75 7x1.0 5x1.0+3x0.75 6x1.0+2x0.75 7x1.0+1x0.75 8x1.0 6x1.0+3x0.75 7x1.0+2x0.75 8x1.0+1x0.75 9x1.0 7x1.0+3x0.75 8x1.0+2x0.75 9x1.0+1x0.75 10x1.0 8x1.0+3x0.75 9x1.0+2x0.75 10x1.0+1x0.75 11x1.0

No. of legs 4 4 4 4 4 4 4 4 4 4 6 6 6 6 6 6 6 6 6 6 8 8 8 8 8 8 8 8 8 8 8 10 10 10 10 10 10 10 10 10 10 10

Bag Filters

FS522 0.75/75 FS522 1.00/100 FS522 1.25/125 FS522 1.50/150 FS522 1.75/175 FS522 2.00/200 FS522 2.25/225 FS522 2.50/250 FS522 2.75/275 FS522 3.00/300 FS522 3.25/325 FS522 3.50/350 FS522 3.75/375 FS522 4.00/400 FS522 4.25/425 FS522 4.50/450 FS522 4.75/475 FS522 5.00/500 FS522 5.25/525 FS522 5.50/550 FS522 5.75/575 FS522 6.00/600 FS522 6.25/625 FS522 6.50/650 FS522 6.75/675 FS522 7.00/700 FS522 7.25/725 FS522 7.50/750 FS522 7.75/775 FS522 8.00/800 FS522 8.25/825 FS522 8.50/850 FS522 8.75/875 FS522 9.00/900 FS522 9.25/925 FS522 9.50/950 FS522 9.75/975 FS522 10.00/10000 FS522 10.25/1025 FS522 10.50/1050 FS522 10.75/1075 FS522 11.00/1100

Nominal length [mm] 888 1163 1493 1768 2043 2318 2648 2923 3198 3473 3803 4078 4353 4628 4958 5233 5508 5783 6113 6388 6663 6938 7268 7543 7818 8093 8423 8698 8973 9248 9578 9853 10128 10403 10733 11008 11283 11558 11888 12163 12438 12713

FS

Type

- Filter housing made of 3 mm sheet metal. - Hood 600mm high and without inserts. - Without special construction and without ladder.

1 Product name : F = cassette-type filter 2 Cleaning method : S = reverse air 3 No. of bags per column 4 Length of the filter bags : 22=2,2m 5 Filter size 6 Quantity of bags if fully equipped

2963

Dusty gas connection possible

Dusty gas connection possible

926

220 x(745)

Dirty gas inlet from sides or top

2030

Depending on order

Nominal length of the filter

possible

220 x(745)

+ 1080 Dusty gas connection

Nominal length

515

515

1760

Area for bag removal 1675

2237

745 1144

max. 1500 x(600)

1123

125

597

320 x(165)

Clean gas connection possible at the right or the left side

308 min. 100

320 x(220) LW 475

+ ca.1320 1750

Nominal length

3000

For cleangas gas connection Clean outlet

1463 Screw conveyor

3080 Nominal length

2030

17


Planning in data for FS 620 Nominal length [mm] 888 1163 1493 1768 2043 2318 2648 2923 3198 3473 3803 4078 4353 4628 4958 5233 5508 5783 6113 6388 6663 6938 7268 7543 7818 8093 8423 8698 8973 9248 9578 9853 10128 10403 10733 11008 11283 11558 11888 12163 12438 12713

6

Nominal length 220 x(745)

Total weight in [kg] 2950 3440 3910 4330 4730 5030 5720 6030 6410 6920 7680 8190 8580 9150 9490 9900 10120 10670 11530 11990 12290 12640 13170 13560 13880 14520 15110 15480 15880 16370 17070 17480 17840 18250 18740 19190 19570 20110 20520 21330 21590 22070

Dusty gas connection possible

4 4 4 4 4 4 4 4 4 4 6 6 6 6 6 6 6 6 6 6 8 8 8 8 8 8 8 8 8 8 8 10 10 10 10 10 10 10 10 10 10 10

2763

+ 1080 220 x(745)

No. of legs

- Filter housing made of 3 mm sheet metal. - Hood 600mm high and without inserts. - Without special construction and without ladder.

1 Product name : F = cassette-type filter 2 Cleaning method : S = reverse air 3 No. of bags per column 4 Length of the filter bags : 20=2.0m 5 Filter size 6 Quantity of bags if fully equipped

Nominal length of the filter

No. of compartments 1x0.75 1x1.0 1x0.75+1x0.5 2x0.75 1x1.0+1x0.75 2x1.0 3x0.75 1x1.0+2x0.75 2x1.0+1x0.75 3x1.0 1x1.0+3x0.75 2x1.0+2x0.75 3x1.0+1x0.75 4x1.0 2x1.0+3x0.75 3x1.0+2x0.75 4x1.0+1x0.75 5x1.0 3x1.0+3x0.75 4x1.0+2x0.75 5x1.0+1x0.75 6x1.0 4x1.0+3x0.75 5x1.0+2x0.75 6x1.0+1x0.75 7x1.0 5x1.0+3x0.75 6x1.0+2x0.75 7x1.0+1x0.75 8x1.0 6x1.0+3x0.75 7x1.0+2x0.75 8x1.0+1x0.75 9x1.0 7x1.0+3x0.75 8x1.0+2x0.75 9x1.0+1x0.75 10x1.0 8x1.0+3x0.75 9x1.0+2x0.75 10x1.0+1x0.75 11x1.0

1830

Dirty gas inlet from sides or top

Dusty gas connection possible

926

5

No. of cleaning carriages 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 3 3 4 4 4 4 4

Depending on order

123 4

0.75/90 1.00/120 1.25/150 1.50/180 1.75/210 2.00/240 2.25/270 2.50/300 2.75/330 3.00/360 3.25/390 3.50/420 3.75/450 4.00/480 4.25/510 4.50/540 4.75/570 5.00/600 5.25/630 5.50/660 5.75/690 6.00/720 6.25/750 6.50/780 6.75/810 7.00/840 7.25/870 7.50/900 7.75/930 8.00/960 8.25/990 8.50/1020 8.75/1050 9.00/1080 9.25/1110 9.50/1140 9.75/1170 10.00/1200 10.25/1230 10.50/1260 10.75.1290 11.00/1320

possible

FS620 FS620 FS620 FS620 FS620 FS620 FS620 FS620 FS620 FS620 FS620 FS620 FS620 FS620 FS620 FS620 FS620 FS620 FS620 FS620 FS620 FS620 FS620 FS620 FS620 FS620 FS620 FS620 FS620 FS620 FS620 FS620 FS620 FS620 FS620 FS620 FS620 FS620 FS620 FS620 FS620 FS620

Filter area (gross/net) [m2] 123/99 164/140 204/180 245/221 286/262 327/303 368/344 408/384 449/425 490/466 531/507 572/523 612/563 653/604 694/645 735/686 776/727 816/767 857/808 898/849 939/890 980/931 1020/971 1061/1012 1102/1053 1143/1070 1184/1111 1224/1151 1265/1192 1306/1233 1347/1274 1388/1315 1428/1355 1469/1396 1510/1437 1551/1478 1592/1519 1632/1534 1673/1575 1714/1616 1755/1657 1796/1698

Dusty gas connection

FS

Bag Filters

Type

515

515

Area for bag removal 1475

2620

1660

745 1144

320 x(165)

1023

125

605

max. 1875 x(600) Clean gas connection possible at the right or the left side

308 min. 100

320 x(220) LW 475 1550

+ ca.1320

For cleangas gas connection Clean outlet

2800

Nominal length

1363

Screw conveyor

2980

18

Nominal length

1830


Planning in data for FS 622

6

Nominal length 220 x(745)

4 4 4 4 4 4 4 4 4 4 6 6 6 6 6 6 6 6 6 6 8 8 8 8 8 8 8 8 8 8 8 10 10 10 10 10 10 10 10 10 10 10

1x0.75+1x1.00

2x0.75 1x1.0+1x0.75 2x1.0 3x0.75 1x1.0+2x0.75 2x1.0+1x0.75 3x1.0 1x1.0+3x0.75 2x1.0+2x0.75 3x1.0+1x0.75 4x1.0 2x1.0+3x0.75 3x1.0+2x0.75 4x1.0+1x0.75 5x1.0 3x1.0+3x0.75 4x1.0+2x0.75 5x1.0+1x0.75 6x1.0 4x1.0+3x0.75 5x1.0+2x0.75 6x1.0+1x0.75 7x1.0 5x1.0+3x0.75 6x1.0+2x0.75 7x1.0+1x0.75 8x1.0 6x1.0+3x0.75 7x1.0+2x0.75 8x1.0+1x0.75 9x1.0 7x1.0+3x0.75 8x1.0+2x0.75 9x1.0+1x0.75 10x1.0 8x1.0+3x0.75 9x1.0+2x0.75 10x1.0+1x0.75 11x1.0

Bag Filters

No. of legs

FS

No. of compartments 1x0.75 1x1.0

- Filter housing made of 3 mm sheet metal. - Hood 600mm high and without inserts. - Without special construction and without ladder.

2963

+ 1080

Nominal length of the filter

Total weight in [kg] 3100 3620 4110 4550 4970 5290 6006 6340 6740 7270 8070 8600 9010 9610 9970 10400 10630 11210 12110 12590 12910 13280 13830 14240 14580 15250 15870 16260 16680 17190 17930 18360 18740 19170 19680 20150 20550 21120 21550 22400 22670 23180

220 x(745)

Dusty gas connection possible

2030

Dirty gas inlet from sides or top

Dusty gas connection possible

926

5

Depending on order

123 4

0.75/90 1.00/120 1.25/150 1.50/180 1.75/210 2.00/240 2.25/270 2.50/300 2.75/330 3.00/360 3.25/390 3.50/420 3.75/450 4.00/480 4.25/510 4.50/540 4.75/570 5.00/600 5.25/630 5.50/660 5.75/690 6.00/720 6.25/750 6.50/780 6.75/810 7.00/840 7.25/870 7.50/900 7.75/930 8.00/960 8.25/990 8.50/1020 8.75/1050 9.00/1080 9.25/1110 9.50/1140 9.75/1170 10.00/1200 10.25/1230 10.50/1260 10.75/1290 11.00/1320

No. of cleaning carriages 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 3 3 4 4 4 4 4

possible

FS622 FS622 FS622 FS622 FS622 FS622 FS622 FS622 FS622 FS622 FS622 FS622 FS622 FS622 FS622 FS622 FS622 FS622 FS622 FS622 FS622 FS622 FS622 FS622 FS622 FS622 FS622 FS622 FS622 FS622 FS622 FS622 FS622 FS622 FS622 FS622 FS622 FS622 FS622 FS622 FS622 FS622

Nominal length Filter area (gross/net) [mm] [m2] 888 135/108 1163 180/153 1493 225/198 1768 270/243 2043 315/288 2318 360/333 2648 405/378 2923 450/423 3198 495/468 3473 540/513 3803 585/558 4078 630/576 4353 675/621 4628 720/666 4958 765/711 5233 810/756 5508 855/801 5783 900/846 6113 945/891 6388 990/936 6663 1035/981 6938 1080/1026 7268 1125/1071 7543 1170/1116 7818 1215/1161 8093 1260/1179 8423 1305/1224 8698 1350/1269 8973 1395/1314 9248 1440/1359 9578 1485/1404 9853 1530/1449 10128 1575/1494 10403 1620/1539 10733 1665/1584 11008 1710/1629 11283 1755/1674 11558 1800/1719 11888 1845/1764 12163 1890/1809 12438 1935/1854 12713 1980/1899 1 Product name : F = cassette-type filter 2 Cleaning method : S = reverse air 3 No. of bags per column 4 Length of the filter bags : 22=2,2m 5 Filter size 6 Quantity of bags if fully equipped

Dusty gas connection

Type

Area for bag removal 1675

1760

745 1144

320 x(165)

1123 2620

min. 100

max. 1875 x(600) Clean gas connection possible at the right or the left side

308

605

515

515

125

320 x(220) LW 475

+ ca.1320 1750

Nominal length

3000

For clean gas gas connection Clean outlet

1463 Screw conveyor

3080 Nominal length

2030

19


Planning in data for FS 720

6

Nominal length 220x(745)

No. of compartments 1x0.75 1x1.0

No. of legs 4 4 4 4 4 4 4 4 4 4 6 6 6 6 6 6 6 6 6 6 8 8 8 8 8 8 8 8 8 8 8 10 10 10 10 10 10 10 10 10 10 10

1x0.75+1x0.5

2x0.75 1x1.0+1x0.75 2x1.0 3x0.75 1x1.0+2x0.75 2x1.0+1x0.75 3x1.0 1x1.0+3x0.75 2x1.0+2x0.75 3x1.0+1x0.75 4x1.0 2x1.0+3x0.75 3x1.0+2x0.75 4x1.0+1x0.75 5x1.0 3x1.0+3x0.75 4x1.0+2x0.75 5x1.0+1x0.75 6x1.0 4x1.0+3x0.75 5x1.0+2x0.75 6x1.0+1x0.75 7x1.0 5x1.0+3x0.75 6x1.0+2x0.75 7x1.0+1x0.75 8x1.0 6x1.0+3x0.75 7x1.0+2x0.75 8x1.0+1x0.75 9x1.0 7x1.0+3x0.75 8x1.0+2x0.75 9x1.0+1x0.75 10x1.0 8x1.0+3x0.75 9x1.0+2x0.75 10x1.0+1x0.75 11x1.0

- Filter housing made of 3 mm sheet metal. - Hood 600mm high and without inserts. - Without special construction and without ladder.

2763

Dirty gas inlet from sides or top

1830

+ 1080

Nominal length of the filter

Total weight in [kg] 3090 3620 4090 4540 4970 5300 6000 6340 6750 7290 8060 8620 9030 9630 9970 10420 10670 11250 12110 12600 12940 13140 13850 14270 14620 15300 15900 16300 16730 17250 17950 18400 18790 19230 19720 20210 20620 21190 21610 22450 22750 23260

220x(745)

Dusty gas connection possible

Dusty gas connection possible

926

5

Depending on order

123 4

0.75/105 1.00/140 1.25/175 1.50/210 1.75/245 2.00/280 2.25/315 2.50/350 2.75/385 3.00/420 3.25/455 3.50/490 3.75/525 4.00/560 4.25/595 4.50/630 4.75/665 5.00/700 5.25/735 5.50/770 5.75/805 6.00/840 6.25/875 6.50/910 6.75/945 7.00/980 7.25/1015 7.50/1050 7.75/1085 8.00/1120 8.25/1155 8.50/1190 8.75/1225 9.00/1260 9.25/1295 9.50/1330 9.75/1365 10.00/1400 10.25/1435 10.50/1470 10.75/1505 11/00/1540

No. of cleaning carriages 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 3 3 4 4 4 4 4

possible

FS720 FS720 FS720 FS720 FS720 FS720 FS720 FS720 FS720 FS720 FS720 FS720 FS720 FS720 FS720 FS720 FS720 FS720 FS720 FS720 FS720 FS720 FS720 FS720 FS720 FS720 FS720 FS720 FS720 FS720 FS720 FS720 FS720 FS720 FS720 FS720 FS720 FS720 FS720 FS720 FS720 FS720

Nominal length Filter area (gross/net) [mm] [m2] 888 143/115 1163 191/163 1493 238/210 1768 286/258 2043 334/306 2318 381/353 2648 429/401 2923 476/448 3198 524/496 3473 572/544 3803 619/591 4078 667/610 4353 714/657 4628 782/705 4958 810/753 5233 857/800 5508 905/848 5783 952/895 6113 1000/943 6388 1048/991 6663 1095/1038 6938 1143/1086 7268 1190/1133 7543 1238/1181 7818 1286/1229 8093 1333/1248 8423 1381/1296 8698 1428/1343 8973 1476/1391 9248 1524/1439 9578 1571/1486 9853 1619/1534 10128 1666/1581 10403 1714/1629 10733 1762/1677 11008 1809/1724 11283 1857/1772 11558 1904/1790 11888 1952/1838 12163 2000/1886 12438 2047/1933 12713 2095/1981 1 Product name : F = cassette-type filter 2 Cleaning method : S = reverse air 3 No. of bags per column 4 Length of the filter bags : 20=2.0m 5 Filter size Product name : F = cassette-type filter if fully equipped 6 Quantity of bags

Dusty gas connection

FS

Bag Filters

Type

308 min. 100 max. 2250x(600) Clean gas connection possible at the right or the left side 3003

Area for bag removal 1023

1475

1660

745

320x(165) 1144

613

515

515

125

320 x(220)

1550

475 l.W.

+ ca.1320 2800

Nominal length

For clean gas gas connection Clean outlet

Screw conveyor 1363

2980 1830

20


Planning in data for FS 722

6

Nominal length 220x(745)

4 4 4 4 4 4 4 4 4 4 6 6 6 6 6 6 6 6 6 6 8 8 8 8 8 8 8 8 8 8 8 10 10 10 10 10 10 10 10 10 10 10

1x0.75+1x0.5

2x0.75 1x1.0+1x0.75 2x1.0 3x0.75 1x1.0+2x0.75 2x1.0+1x0.75 3x1.0 1x1.0+3x0.75 2x1.0+2x0.75 3x1.0+1x0.75 4x1.0 2x1.0+3x0.75 3x1.0+2x0.75 4x1.0+1x0.75 5x1.0 3x1.0+3x0.75 4x1.0+2x0.75 5x1.0+1x0.75 6x1.0 4x1.0+3x0.75 5x1.0+2x0.75 6x1.0+1x0.75 7x1.0 5x1.0+3x0.75 6x1.0+2x0.75 7x1.0+1x0.75 8x1.0 6x1.0+3x0.75 7x1.0+2x0.75 8x1.0+1x0.75 9x1.0 7x1.0+3x0.75 8x1.0+2x0.75 9x1.0+1x0.75 10x1.0 8x1.0+3x0.75 9x1.0+2x0.75 10x1.0+1x0.75 11x1.0

2963

Dirty gas inlet from sides or top

2030 220x(745)

Dusty gas connection possible

Bag Filters

No. of legs

- Filter housing made of 3 mm sheet metal. - Hood 600mm high and without inserts. - Without special construction and without ladder.

+ 1080

Nominal length of the filter

No. of compartments 1x0.75 1x1.0

FS

Total weight in [kg] 3250 3810 4300 4770 5220 5570 6300 6660 7090 7660 8460 9060 9490 10120 10470 10950 11210 11820 12720 13230 13590 13800 14550 14990 15360 16070 16700 17120 17570 18120 18850 19320 19730 20200 20710 21220 21660 22250 22690 23580 23890 24430

Dusty gas connection possible

926

5

Depending on order

123 4

0.75/105 1.00/140 1.25/175 1.50/210 1.75/245 2.00/280 2.25/315 2.50/350 2.75/385 3.00/420 3.25/455 3.50/490 3.75/525 4.00/560 4.25/595 4.50/630 4.75/665 5.00/700 5.25/735 5.50/770 5.75/805 6.00/840 6.25/875 6.50/910 6.75/945 7.00/980 7.25/1015 7.50/1050 7.75/1085 8.00/1120 8.25/1155 8.50/1190 8.75/1225 9.00/1260 9.25/1295 9.50/1330 9.75/1365 10.00/1400 10.25/1435 10.50/1470 10.75/1505 11/00/1540

No. of cleaning carriages 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 3 3 4 4 4 4 4

possible

FS722 FS722 FS722 FS722 FS722 FS722 FS722 FS722 FS722 FS722 FS722 FS722 FS722 FS722 FS722 FS722 FS722 FS722 FS722 FS722 FS722 FS722 FS722 FS722 FS722 FS722 FS722 FS722 FS722 FS722 FS722 FS722 FS722 FS722 FS722 FS722 FS722 FS722 FS722 FS722 FS722 FS722

Nominal length Filter area (gross/net) [mm] [m2] 888 158/127 1163 210/179 1493 263/232 1768 315/284 2043 368/337 2318 420/389 2648 473/442 2923 525/494 3198 578/547 3473 630/599 3803 683/652 4078 735/672 4353 788/725 4628 840/777 4958 893/830 5233 945/882 5508 998/935 5783 1050/987 6113 1103/1040 6388 1155/1092 6663 1208/1145 6938 1260/1197 7268 1313/1250 7543 1365/1302 7818 1418/1355 8093 1470/1376 8423 1523/1429 8698 1575/1481 8973 1628/1534 9248 1680/1586 9578 1733/1639 9853 1785/1691 10128 1838/1744 10403 1880/1796 10733 1943/1849 11008 1995/1901 11283 2048/1954 11558 2100/1974 11888 2153/2027 12163 2205/2079 12438 2258/2132 12713 2310/2184 1 Product name : F = cassette-type filter 2 Cleaning method : S = reverse air 3 No. of bags per column 4 Length of the filter bags : 22=2,2m 5 Filter size yp 6 Quantity of bags if fully equipped

Dusty gas connection

Type

308 min. 100 max. 2250x(600) Clean gas connection possible at the right or the left side 3003

Area for bag removal

320x(165)

1123

1675

1760

745 1144

613

515

515

125

Nominal length

1750

320 x(220) + ca.1320

475 l.W.

3000

Clean outlet For cleangas gas connection

Screw conveyor

1463 3080

Nominal length

2030

21


Features:

Applications:

FD

Bag Filters

FD flat bag filter

Incineration and other combustion processes Ferrous and non-ferrous metal melting Asphalt production

Description The FD is a range of modular reverse jet cleaned horizontal flat bag (or "cassette") filters designed for continuous operation in heavy duty applications. Based closely upon the FS, the FD features a downflow design, dirty gas entering via an inlet hood at high level, passing downwards across the horizontal bags where the dust is separated from the gas. Most of the dust then drops into the hopper. The cleaned gas passes through the bags, upon the surface of which a filter cake is deposited, then into the clean gas chamber from where it is extracted at low level. Reverse jet cleaning is effected by separate diaphragm valves fixed above each vertical row of filter bags, supplied by a distribution manifold horizontally mounted at high level. A pulse of cleaning air is injected via a vertical jet tube into each row of bags in turn. Operation of the cleaning mechanism is programmable according to requirements. The FD is a reverse jet cleaned alternative to the FS reverse air filter, particularly useful where the higher quantity of cleaning air injected by the FS could adversely affect the process gas conditions.

Arrangement of bags

22

Heavy gauge fully welded steel construction Compact modular design minimises space requirement Weatherproof for exposed locations Filter area up to 1100m2 in single housing High efficiency compressed air pulse cleaning during continuous operation Low cleaning air volume reduces cooling effect during cleaning, a valuable consideration when acid gases are present, to minimise condensation effects Suitable for incineration flue gases Wide range of filter media for special applications Easy access for maintenance from front mounted clean gas chamber Operating temperature up to 250ËšC

Options: Discharge options include screw conveyors, rotary valves, gravity or motorised flap valves or bin Customised dirty gas inlet hoods Air blast coolers for higher temperature applications Pre-separators, skimmers and cyclones Access platforms

Reverse jet compressed air cleaning system


1

FD

8

4

Bag Filters

a

2 9 7 3

6

10

11 5 c b a b c

1 2 3 4 5 6 7 8 9 10 11

Type FD 313/0,6/18 FD 313/0,6/30 FD 413/0,75/90 FD 413/11,00/1320 FD 513/0,75/90 FD 513/11,00/1320 FD 520/0,75/75 FD 520/6,75/675 FD 620/0,75/90 FD 620/6,75/810

Dirty gas entry Clean gas outlet Dust outlet

Dirty gas hood Dirty gas chamber Flat bag with spacer mat Flat bag support Clean gas chamber Slotted wall with clamping frame Blast pipe with injection nozzle Compressed air vessel with diaphragm valve Electrical cabinet with electronic control for cleaning system Support structure with dust collection hopper and evacuation screw Access and maintenance platform

length [mm]

filter area [m2]

weight [kg]

Average compressed air consumption Nm3/h

611

18 - 30

1000

8,29 - 11,31

886

32 - 60

1200

9,95 - 13,83

1161

65 - 100

1600

16,13 - 19,40

888 - 7818

102 - 918

2950 - 11950

17,23 - 52,75

888 - 7818

123 - 1102

3500 - 14300

17,23 - 52,75

Tailor made solutions are also possible.

23


Planning in data for FD 313, FD 413, FD 513 A Nominal length [mm] [mm] 611 1400

FD313 FD313 FD313 FD313 FD313

0,6/18 0,6/21 0,6/24 0,6/27 0,6/30

FD413 FD413 FD413 FD413 FD413 FD413 FD413 FD413

0,8/32 0,8/36 0,8/40 0,8/44 0,8/48 0,8/52 0,8/56 0,8/60

886

FD513 FD513 FD513 FD513 FD513 FD513 FD513 FD513

1,1/65 1,1/70 1,1/75 1,1/80 1,1/85 1,1/90 1,1/95 1,1/100

1161

12 3 4

5

B Clean gas outlet

C

D Dirty gas inlet

+ 695

611

1785

1150

310

1100 (x886)

650

886

32 36 40 44 48 52 56 60

1200

9,95 10,66 11,31 11,90 12,45 12,94 13,40 13,83

2170

1900

135

1300 (x1161)

650

1161

65 70 75 80 85 90 95 100

1600

16,13 16,71 17,24 17,73 18,19 18,62 19,02 19,40

- 200 ms pulse duration, 10 s pulse train, 2 min. Pause After one passage. - Sound pressure level : 80 dB(A) in 1 m. - The diameter of the compressed air pipe is depending on the application. - The piping is to be done by the costumer : up to10m distance to compressed air system dia min. 1/2 inch, other cases to be determined. - Pressure min 6,5 bar. - Compressed air connection : 1/2 inch.

ca. 1980

Filter pressure reducer

min.

Assembly door complete if dustygas connection is on top

Dirty gas inlet from top or sides

D* Dusty gas connection possible min. 100

*

Assembly door complete if dusty gas connection is at the back

165 E Area for bag removal 1300

500

1055

min. 100

F x (180)

140 For clean gas connection

38l

365

depending on application

1000

C

Dusty gas connection possible

B x (180) Clean gas connection possible at at the right or the left side

min. 100

A

Averge compressed air consumption [Nm/h3] 8,29 9,17 9,95 10,66 11,31

[mm] 405

Compressed air mains connection

440

Approx. Weight [kg] 1000

800 (x611)

100

Control cabinet with rain shield, installtion possible at the right or the left side

Filter area [m2] 18 21 24 27 30

[mm] 415

Pressure tank Nominal length

F Clean gas outlet

550

1 Product name : F = cassette-type filter 2 Cleaning method : D = compressed air 3 No. of bags per column 4 Length of the filter bags :13 = 1.3m 5 Filter size 6 Quantity of bags if fully equipped

6

E

477

FD

Bag Filters

Type

38l

38l

260

IPB100

1005

338

Nominal length

655 1310

24

* - The dusty dirty gas connection is not drilled according to works standard but according to hole pattern on the corresponding drawing - If the dirty dusty gas connection is on top the pressure tank is mounted at the face an & the assembly door is installed in the back. - For size and arrangement of the pressure tank see drawing

1410

305


12 3 4

888 1163 1493 1768 2043 2318 2648 2923 3198 3473 3803 4078 4353 4628 4958 5233 5508 5783 6113 6388 6663 6938 7268 7543 7818

0.75/75 1.00/100 1.25/125 1.50/150 1.75/175 2.00/200 2.25/225 2.5/250 2.75/275 3.00/300 3.25/325 3.50/350 3.75/375 4.00/400 4.25/425 4.50/450 4.75/475 5.00/500 5.25/525 5.50/550 5.75/575 6.00/600 6.25/625 6.50/650 6.75/675 5

6

102 136 170 204 238 272 306 340 374 408 442 476 510 544 578 612 646 680 714 748 782 816 850 884 918

2950 3350 3850 4350 4850 5200 5500 5950 6150 6450 6850 7250 7500 7750 8750 9000 9200 9350 9750 10500 10700 10850 11250 11700 11950

1 Product name : F = cassette-type filter 2 Cleaning method : D = compressed air 3 No. of bags per column 4 Length of the filter bags : 20= 2.0m 5 Filter size 6 Quantity of bags if fully equipped

No. of compartments

Average compressed air consumption [Nm3/h]

1x0.75 1x1.00 1x0.50 ; 1x0.75 2x0.75 1x1.00 ; 1x0.75 2x1.00 3x0.75 1x1.00 ; 2x0.75 2x1.00 ; 1x0.75 3x1.00 1x1.00 ; 3x0.75 2x1.00 ; 2x0.75 3x1.00 ; 1x0.75 4x1.00 2x1.00 ; 3x0.75 3x1.00 ; 2x0.75 4x1.00 ; 1x0.75 5x1.00 3x1.00 ; 3x0.75 4x1.00 ; 2x0.75 5x1.00 ; 1x0.75 6x1.00 4x1.00 ; 3x0.75 5x1.00 ; 2x0.75 6x1.00 ; 1x0.75

17.23 19.39 20.97 22.17 23.12 23.88 24.52 25.05 25.50 25.89 26.23 46.25 47.05 47.78 48.44 49.04 49.59 50.10 50.56 51.00 51.40 51.77 52.12 52.45 52.75

- Filter housing made of 3 mm sheet metal. - Hood 600mm high and without inserts. - Without special construction and without ladder. - until size 3.25 : 1 valve open, per impulse. - from size 3.5 : 2 valves open, per impulse. - The diameter of the compressed air pipe is depending on the application. - The piping is to be done by the costumer : up to 10m distance to compressed air system dia min. 1 inch, other cases to be determined. - Pressure min 6,5 bar. - Connection for compressed air : 1 inch.

- Size and position of pressure tank see at drawing S50002_2/2. - Impulse: 200ms, 10 sec waiting time, 2 min pause after one sequence. - Noise level: 80db(A) in 1m.

2763

Nomial length

Dusty gas connection possible

Dirty gas inlet from top or sides

1830

Depending on order

Dusty gas connection possible

Nominal length +~340

Dusty gas connection possible

Compressed air mains connection Area for bag removal 1475

745

LW 475

1550

+ ca.1320

For clean gas connection

2800

Nominal length

1660

2237

min.100

max. 1957x(600) Clean gas connection possible at the right or the left side

308 1023

1144

FD520 FD520 FD520 FD520 FD520 FD520 FD520 FD520 FD520 FD520 FD520 FD520 FD520 FD520 FD520 FD520 FD520 FD520 FD520 FD520 FD520 FD520 FD520 FD520 FD520

Filter area (gross/net) Total weight in [m2] [kg]

FD

Nominal length [mm]

Type

Bag Filters

Planning in data for FD 520

1363

Screw conveyor

2980 Nominal length

1830

25


Planning in data for FD 620 Nominal length [mm] 888 1163 1493 1768 2043 2318 2648 2923 3198 3473 3803 4078 4353 4628 4958 5233 5508 5783 6113 6388 6663 6938 7268 7543 7818

FD

Bag Filters

Type FD620 FD620 FD620 FD620 FD620 FD620 FD620 FD620 FD620 FD620 FD620 FD620 FD620 FD620 FD620 FD620 FD620 FD620 FD620 FD620 FD620 FD620 FD620 FD620 FD620 12 3 4

0.75/90 1.00/120 1.25/150 1.50/180 1.75/210 2.00/240 2.25/270 2.50/300 2.75/330 3.00/360 3.25/390 3.50/420 3.75/450 4.00/480 4.25/510 4.50/540 4.75/570 5.00/600 5.25/630 5.50/660 5.75/690 6.00/720 6.25/750 6.50/780 6.75/810 5

Filter area (gross/net) Total weight in [m2] [kg] 123 3500 164 4000 204 4600 245 5200 286 5800 327 6200 368 6600 408 7100 449 7400 490 7700 531 8200 572 8700 612 9000 653 9300 694 10500 735 10800 776 11000 816 11200 857 11700 898 12600 939 12800 980 13000 1020 13500 1061 14000 1102 14300

1x0.75 1x1.00 1x0.50 ; 1x0.75 2x0.75 1x1.00 ; 1x0.75 2x1.00 3x0.75 1x1.00 ; 2x0.75 2x1.00 ; 1x0.75 3x1.00 1x1.00 ; 3x0.75 2x1.00 ; 2x0.75 3x1.00 ; 1x0.75 4x1.00 2x1.00 ; 3x0.75 3x1.00 ; 2x0.75 4x1.00 ; 1x0.75 5x1.00 3x1.00 ; 3x0.75 4x1.00 ; 2x0.75 5x1.00 ; 1x0.75 6x1.00 4x1.00 ; 3x0.75 5x1.00 ; 2x0.75 6x1.00 ; 1x0.75

- Filter housing made of 3 mm sheet metal. - Hood 600mm high and without inserts. - Without special construction and without ladder.

1 Product name : F = cassette-type filter 2 Cleaning method : D = compressed air 3 No. of bags per column 4 Length of the filter bags :13 = 1.3m 5 Filter size 6 Quantity of bags if fully equipped

6

Average compressed air consumption [Nm3/h] 17.23 19.39 20.97 22.17 23.12 23.88 24.52 25.05 25.50 25.89 26.23 46.25 47.05 47.78 48.44 49.04 49.59 50.10 50.56 51.00 51.40 51.77 52.12 52.45 52.75

No. of compartments

- until size 3.25 : 1 valve open, per impulse. - from size 3.5 : 2 valves open, per impulse.

- Size and position of pressure tank see at drawing S50002_2/2. - Impulse: 200ms, 10 sec waiting time, 2 min pause after one sequence. - Noise level: 80db(A) in 1m.

- The diameter of the compressed air pipe is depending on the application. - The piping is to be done by the costumer : up to 10m distance to compressed air system dia min. 1 inch, other cases to be determined. - Pressure min 6,5 bar. - Connection for compressed air : 1 inch.

2763

Dusty gas connection possible

Dirty gas inlet from top or sides

1830

Depending on order

Nominal length

possible

Dusty gas connection

Nominal length +~340

Dusty gas connection possible

Compressed air mains connection 308

1023

Area for bag removal 1475

1660

1144

2620

max. 2340x(600) Clean gas connection possible at the right or the left side

min. 100

745

LW 475 1550

+ ca.1320

For clean gas connection

2800

Nominal length

1363

Screw conveyor

2980 Nominal length

26

1830


Rotosorp process

Humidification enhances the effectiveness of the lime to absorb acid gases, by surrounding the particles with a fine film of evaporating liquid, whilst recirculation enables the maximum use to be made of the lime. Separation rates up to approximately 98% are possible.

Bag Filters

Robust construction and relaible operation High efficiency SOx reduction up to 98% Minimal consumption of hydrated lime Compact reactor and pre-separator built as unit with the filter. Rotor in reactor ensures very effective additive mixing

Description The Rotosorp process enables hydrated lime to used in the most efficient and economic manner for SOx reduction. Hydrated lime is first injected into the dirty gas, as it enters the reactor. Humidified hydrated lime mixed with some collected particulate matter, is fed separately into a mixing rotor situated within the reaction chamber, where it is thoroughly mixed with the dirty gas and injected lime. The resulting mixture then passes through a pre-separation chamber from where a proportion of the particulate matter is discharged via a rotary valve into the recirculation conveyor and then back into the reactor. The dirty gas passes into the filter unit and particulate from this is discharged by means of a screw conveyor. Depending upon the status of the operation, material is either discharged to waste or recirculated via a twin shaft mixer into which water for humidification is added. The quantity of water added is adjusted according to the waste gas temperature.

Rotosorp process

Features:

Options: none

Applications: Incineration and other combustion processes Any process requiring SOx reduction

2 1

7 3

10

6

8

4

9

5

Dirty gas Fresh hydrated lime 3 Reactor 4 Distributuing screw conveyor 5 Rotor 1

2

Preseparator Filter 8 Twin shaft mixer 9 To residues silo 10 Cleaned gas 6

7

27


Cyclopac & Cyclopex

Bag Filters

Bag filter type Cyclopac and Cyclopex Description

ATEX II 2D certified equipment under the INERIS no. 03 ATEX 3035 X/01

Cyclopac / Cyclopex are cyclonic reverse jet cleaned tubular bag filters designed for continuous operation with high dust loadings, suitable for outdoor location. The cyclonic pre-separation together with the patented inner core design enable very high filtration efficiency as most of the waste does not reach the filter bags. The lighter dust load on the filter bags reduces the differential pressure during normal operation. whilst prolonging filter bag life. ATEX certified Dantherm explosion panels enable the units to handle potentially explosive dusts.

Features: Robust welded steel construction Centrifugal pre-separation with patented inner core (thimble) design Covered by patents 81-1979, 88-06830, 95-05404 Low emissions down to 0.1mg/m3 Weatherproof for exposed locations Powerful on-line reverse jet cleaning, with differential pressure monitor ATEX certified explosion relief panels for use with explosive dusts Good range of filter materials

Although originally used for dust and chip extraction in wood based manufacturing industries, Cyclopac and Cyclopex are ideally suited to many other high dust volume applications in industries such as agricultural, food and feed.

Cyclopac: ten unit sizes from 30m2 to 638m2 Suitable for positive or negative pressure (-5000Pa to +2000Pa) Conical hopper and structure Discharge by rotary valve or into bin

Cyclopac features waste discharge via a conical hopper and rotary valve or dust collection bin as required. The unit may be used under positive pressure, with dust blown into the unit, or under negative pressure with a clean air extract fan.

Options: Air outlet components for discharge outdoors or to divert air back to workplace Access ladder to clean air chamber CARZ ATEX back pressure flap IFD Dust emission monitor Dry sprinkler connections for fire safety

Applications: Timber and wood working machinery dust extraction Furniture production extraction and waste management Bulk handling at ambient temperature in most industries

Type 4Y1 4Y2 4Y3 4Y4 4Y5 4Y6 4Y7 4Y8 4Y9 4Y10 28

Technical parameters Filter area Diameter Height [m2] [mm] [mm]

Total weight [kg]

30

1710

6090

850

50

2150

7010

1070

74

2320

7940

1400

97

2510

8130

1880

148

3000

8530

2700

198

3460

9120

3460

277

4130

9940

4600

375

4730

10680

5630

494

5350

11100

7600

638

5990

11280

8200


Cyclopex: nine unit sizes from 50m2 to 638m2 For use under positive pressure ure only (+2000Pa) Low height tangential discharge directly into transport rt system

Bag Filters

Cyclopex range is based closely upon the Cyclopac, but the hopper is replaced by a low height discharge section with tangential outlet for connection to a low pressure waste transport system. It is designed for positive pressure operation only, with the dusty air being blown into the filter unit. However, this arrangement results in a much lower height unit.

Cyclopac & Cyclopex

Bag filter type Cyclopac and Cyclopex

Technical parameters Type

Filter area [m2]

Diameter [mm]

Height [mm]

Total weight [kg]

4X2

50

2150

5010

1020

4X3

74

2320

5840

1330

4X4

97

2510

6750

1910

4X5

148

3000

6730

2750

4X6

198

3460

7240

3400

4X7

277

4130

7850

4500

4X8

375

4730

7940

5430

4X9

494

5350

7910

7500

4X10

638

5990

8570

8050

Spare parts for Cyclopac & Cyclopex Types No. of bags Types No. of bags Gear motor with rotating scraper

4Y1

4Y2

4Y3

4Y4

4Y5

4Y6

4Y7

4Y8

4Y9

4Y10

22

37

41

54

82

110

154

208

274

354

4X2

4X3

4X4

4X5

4X6

4X7

4X8

4X9

4X10

37

41

54

82

110

154

208

274

354

Accessories Coil box of 5 Coil box of 8 Coil box of 12 Valve 1 inch Valve 1,5 inch

Rubber hose 1 inch Rubber hose 1,5 inch

Clamp 1 inch Clamp 1,5 inch

Compressed air tank Safety valve Controller PSI16 Controller PSI8 Extension PSI8 Explosion panel

For filters delivered before May 2005 or for electrovalve 220V/CA For filters delivered after April 2005 or for electrovalve 24V/CC Bolts and seal included

29


ØF

Type 4X

ØF

Ø750

Ø 750

Vents 920x586 ØA

C

393

Vents 920x586 ØA

E

393

529

529

1004

Type 4Y 1004

Cyclopac & Cyclopex

Bag Filters

Planning in data for Cyclofilters series 4 sizes 1 to 3

G

C

P

P

G

Q

R

N

M

M

D

D

ØB

ØB

PV 410x510

H

J

PV 410x510

ØF

K

Ø BAP

ØB

(1)

4Y1

4Y2

4X2

4X3

1295

1605

1780

1605

2045

2220

C

6088

D

2100

2300

2950

E

1500

1500

1650

(1)

7007

5007

7935

ØB

1531

1865

2020

485 x 155

575 x 220

839 x 280

H

1350

I

725

J K

142

2000

2100 885

M

920

250

865.5

G

250 1092.5

1562.5

1018

1762.5

2280.5

N

144

144

O

820

920

P

200

Q Ø BAP

605

605

592

605

592

400

400

180

450

180

Weight [kg]

850

1070

1020

1400

1330

(1) flange inside

(2) frame inside

Waste inlet 4XY

1170 930.5

1607.5

Ø 900 BAG

Clean air outlet 4XY

5835

F G (2)

L

30

4Y3

I

Type Ø A (1)

200

O

200

ØB

Ø BAP Waste outlet 4X

L


ØF

ØF

Type 4Y

529

1004 393

393

Vents 920x586 Évents 920x586

Ø 750

E

1004

Ø 750

529

Type 4X

Vents 920x586 Évents 920x586

ØA

ØA

G

Q

R

M J

R Q

PV 410x510

ØS

H

N

J

D

ØB

M

D

ØB

C

P

P

G

PV 410x510

ØF

K

Ø BAP

Clean air outlet Sortie air propre4XY 4XY

Ø 900 BAG

Type

4Y4

4Y5

4X5

4Y6

4X6

ØA

1960

2370

2720

ØB

(1)

2405

2870

3345

C

8122

D E ØF G ØB

4X4

(1)

(1)

(2)

6742

9116

7236 3030

1650

1650

1650

2200

2610

2960

2180

I

6723 3030

1090 x 284

H

8523

3024

1480 x 320 2500

1150

1583 x 401 3030

1300

1480

I

J

250

K G

Waste inlet 4XY Entrée déchets 4XY

800

612

R

Ø BAP L

1942.5 184

1300

1450

206 590

612

674

ØS

1037

174

200

Q

1740

2034 1150

P

1150

1003

154

O

250

1495

2229

N

Waste outlet 4X 4X Sortie déchets

700

770

M

ØS

250

1260

L

O

C

Bag Filters

Cyclopac & Cyclopex

Planning in data for Cyclofilters series 4 sizes 4 to 6

246 583

612

674 1705

586 674

2220

2305

Ø BAP

500

200

550

240

600

260

Weight [kg]

1880

1910

2700

2750

3460

3400

(1) flange inside

(2) frame inside

31


Type 4Y

ØF

Type 4X

ØF

Ø 750

Ø 750

393

Vents 920x586

ØA

E

529

1004

529

1004

Vents 920x586

393

Cyclopac & Cyclopex

Bag Filters

Planning in data for Cyclofilters series 4 sizes 7 & 8

ØA P

G C

C

P

G

D

ØB

N

H

PV410 X 510

Q

J

J

R

R

Q

M

M

D

ØB

ØS

PV410 X 510

(1)

C D

4X8 3650

4005

4610

9937

7851

10676

7932 3030

E

1650

1650

Ø F (1)

3455

3890

G H

1751 x 506 3762

I J

250

1676

250

aO

2422

37.5°

30° 1105

1382

1778.5

1719.5

G

N

204

229

O

1600

1900

326 607

ØB

1676

2067.5

285 585

607

Waste inlet 4XY

Ø

S

585 674 O

674

ØS

2488

3095

Ø BAP

600

300

600

350

Weight [kg]

4600

4500

5630

5430

(1) flange inside

Ø 900BAG

1985

K

Q R

Clean air outlet 4XY

1951 x 650

P

G BA 00 Ø9

4420 1720

L M

K

4Y8

3030

(2)

32

4X7 3215

I

ØB

4Y7

I

Type Ø A (1)

K

ØF

Ø BAP

(2) frame inside

Waste outlet 4X

Ø BAP L


Type 4X

Type 4Y

ØF

ØF

Ø 750

Ø 750

393

E

393

Vents 920x586

V

V

T

T

Vents 920x586

Bag Filters

Cyclopac & Cyclopex

Planning in data for Cyclofilters series 4 sizes 9 & 10

ØA

ØA G

P

C

C

P

G

R

ØS

PV410 X 510

H

N

J

Q

J

R

Q

M

M

D

ØB

D

ØB

K1

Ø

AG wB

Clean air outlet 4XY

a

O

30O

I

I

ØB

G

Waste inlet 4XY

S

O

Ø

Ø BAP

K2

ØF

PV410 X 510

Waste outlet 4X

Ø BAP L

Type Ø A (1) Ø B (1) C D E Ø F (1) G (2) H I J K1/K2 a° Ø w/v L M N O P Q R ØS T Ø BAP Weight [kg] (1) flange inside

4Y9

4X9

4Y10

4140

4660

5230 11097

4X10 5866

7906

11276

8562

3030

3030

1650

1650

4380

4900

1130 x 700

1320 x 776

5091

4972 2170

250

2330 1900

2100 / 2290

250

2258

2330 / 2550

30°

40°

900 / 529

1150 / 644

1600

1580

1979

1848 254

279

2100

2300

436 607

472 1262

607

674

1155 674

3577

3577

1004

1256

800

400

800

450

7600

7500

8200

8050

(2) frame inside

33


Type 4X

ØF

ØF

529

K

E

K

1004

Ø 750

393

Cyclopac & Cyclopex

Bag Filters

Planning in data for Cyclopex series 4 sizes 6, 7 & 8 with rotating scraper

G BA 00 9 Ø

ØA G C

P

Clean air outlet 4XY D

Ø 900BAG

aO

Q

N

I

J

M

ØB

ØB

I

PV410 X 510

G

4X6BRV1

4X7BRV1

4X8BRV1

2720

3215

3650

3345

4005

4610

C D

7236

7851

7932

2356

2356

2356

E Ø F (1)

1650

1650

1650

2960

3455

3890

G (2)

1583 x 401

1751 x 506

1951 x 650

I J

1480

1720

1985

1824

2350

2350

K

1740

2067.5

2422

/

37.5°

30°

M

1268.5

1104.5

1045.5

N O

827

1050

1075

1350

1600

1900

P

246

326

285

Q

710

900

900

Ø BAP

260

300

350

Weight [kg]

3600

5000

6000

(1) flange inside

34

(2) frame inside

ØB

O

Type Ø A (1) Ø B (1)

Waste inlet 4XY

Waste outlet 4X

Ø BAP L


Type 4X

ØF

393

Vents 920x586

E

V

T

Ø 750

Type

ØA

C

P

G

D

ØB

4X9BRV1

4X10BRV1

ØA

(1)

4140

4660

ØB

(1)

5230

5866

C

7906

8562

D

3030

3030

1650

1650

4380

4900

M

E

N

Q

J

R

ØF G

ØS

K1

K2

ØF

PV410 X 510

Ø

AG wB

Ø wBAG Clean air outlet 4XY

aO

I 30 O

Bag Filters

Cyclopac & Cyclopex

Planning in data for Cyclopex series 4 sizes 9 & 10 with rotating scraper

(1)

(2)

1130 x 700

1320 x 776

I

2170

2330

J

1900

2258

K1/K2

2100 / 2290

2330 / 2550

30°

40°

Ø w/v

900 / 529

1150 / 644

M

1979

1848

N

1100

1125

O P

2100 436

2300 472

Q

900

900

R

674

674

T

1004

1256

Ø BAP

400

450

Weight [kg]

8000

8700

(1) flange inside

(2) frame inside

I

ØB

G

Waste inlet 4XY

S

O

Ø

Waste outlet 4X

Ø BAP L

35


Cyclopac & Cyclopex

Bag Filters

Access to clean air chamber Example of weather cowl Identical on all sizes from 1 to 10 : Diameter 900 - For size 1 to 8: cowl for rain protection Ø 900 mm - For size 9: Including a pipe with Ø 900 mm, length 580 mm - For size 10: Including a reduction cone with Ø1150 mm to 900 mm, length 667 mm.

156 893

Access to clean air chamber Example of access via outlet duct 1 - Component for access to clean air chamber in 900mm for sizes 1 to 8 2 - Component for access to clean air chamber in 900mm for size 9 Including the connection pipe Dia. 900 lg: 580 mm 3 - Component to access to clean air chamber in 1150mm for size 10

Diameter

A

B

900

156

1000

1150

823

1667

Dimensions in mm.

Ø

B

A

Access door

36


Air flow direction

Diameter

A

B

C

D

REF.

500 650 800 950 1150

1102 1185 1500 1750 2000

690 755 1030 1195 1397

750 758 985 1155 1164

705 882 1111 1220 1419

WF0865 WF1313 WF0877 WF0881 WF0884

Bag Filters

Cyclopac & Cyclopex

Summer/ Winter gate for Cyclofilters series 4

Summer /Winter gate : 5 diameters are available.

Note :

Size

Suggested T-Bracket

Size

Suggested T-Bracket

1 2 3 4 5

1 x 500 1 x 500 1 x 500 1 x 650 1 x 800

6 7 8 9 10

1 x 950 2 x 800 2 x 950 2 x 950 2 x 1150

- Manual operation : Switch on control panel. - Automatic operation : Via PSI8 reverse jet controller auxiliary switch.

37


MJB-A & MJB-H

Bag Filters

Bag filters type MJB-A and MJB-H Description The MJB-A/H is a range of modular reverse jet cleaned tubular bag filters designed for continuous operation in bulk handling and process applications. Developed from the smaller long established MJB range, they offer two bag lengths and online cleaning by high efficiency two stage diaphragm valves. Filter areas range from 158m2 to about 1700m2 but the modular design enables larger single units to be assembled on site as required. All MJB-A and MJB-H units have generously sized integral pre-separation chambers to increase their dust load capacity whilst reducing the load on the filter bags. All maintenance is from the top, within the handrailed area.

Applications: Bulk handling and dockside installations Ferrous and non-ferrous metal melting Galvanising and other finishing processes Agricultural, bulk food and feed processes, handling and distribution Construction materials, clay, brick and block making Cement and aggregate production and distribution Flue gas treatment including biomass and incineration Waste recycling

Features: Robust welded steel construction Weatherproof for exposed locations Modular design enables large units to be assembled on site Filter area from 158m2 to 1700m2 or more in single housing Split cages on MJB-H for convenience during bag changing On-line cleaning with high efficiency two stage diaphragm valves Compressed air pressure typically 5.0 to 5.5bar Normal maximum negative/ positive operating pressure 7000Pa/2000Pa Large integral pre-separation chamber Downflow/crossflow inlet air pattern reduces cleaning power required Wide range of filter media for special applications Easy access for maintenance of bags and cleaning components from unit top within handrails

Options: Discharge options include screw conveyors, rotary valves, gravity or motorised flap valves or bins Higher negative/positive operating pressure 10000Pa/5000Pa Trace heating and insulation to customer standards ATEX certified explosion relief panels when handling explosive dusts, St1, St2, St3 Available in various stages of assembly to suit transport and site access conditions

38


‌.during normal operation 1. During normal operation, the dust laden air from the plant enters via the inlet. 1

The lighter dust collects on the outside of the filter bags 4 as clean air passes through to the inside of the bags. Finally, the clean air travels through the air outlet 5 where it may be returned to the plant or exhausted outdoors.

Bag Filters

3.

NFZ3000 Filter

2. A vertical slotted baffle 2 separates the inlet section that slows the airstream and directs dust downward into the hopper, protecting the bags from direct abrasion but allowing air to pass horizontally between the bags.

Bag Filters

MJB-A & MJB-H

How MJB-A and MJB-H work

4. The heavier dust passes through the hopper section 3 from where it can be discharged into a metal bin or other waste discharge system. 7

‌.while cleaning 1. The MJB A and H can utilise a differential pressure gauge to control the compressed air cleaning. In essence, the filter cleans itself when it needs to. 2. A compressed air line must be connected to one end of the compressed air manifold. 8 3. A solenoid valve opens to allow compressed air from the manifold into the jet tubes. The jet tubes 6 are aligned above each row of the filter bags. 4. The downward blast 10 blows the dust off the tubular filter bag (from the inside out); 4 heavier dust passes through the hopper section 3 from where it can be discharged into a metal bin or other waste discharge system. 7

39


MJB-A & MJB-H

Bag Filters

MJB-A Technical parameters

No. of bags

Filter area

MJB-A unit

No. of valves

[m2]

40

Width W

No. of tanks

[mm]

Filter weight excl. hopper

Typical weight of hopper

[kg]

[kg]

8 valves

10 valves

12 valves

Number & size of sections

MJB 158/A/8-10

80

158

8

1935

1

3417

1367

1

-

-

MJB 198/A/10-10

100

198

10

2365

1

3890

1556

-

1

-

MJB 238/A/12-10

120

238

12

2795

1

4367

1747

-

-

1

MJB 317/A/16-10

160

317

16

3870

2

5835

2334

2

-

-

MJB 356/A/18-10

180

356

18

4300

2

6308

2523

1

1

-

MJB 396/A/20-10

200

396

20

4730

2

6781

2712

-

2

-

MJB 435/A/22-10

220

435

22

5160

2

7258

2903

-

1

1

MJB 475/A/24-10

210

475

24

5590

2

7735

3094

-

-

2

MJB 515/A/26-10

260

515

26

6235

3

8726

3490

2

1

-

MJB 554/A/28-10

280

554

28

6665

3

9199

3680

1

2

-

MJB 594/A/30-10

300

594

30

7095

3

9672

3869

-

3

-

MJB 633/A/32-10

320

633

32

7525

3

10149

4060

-

2

1

MJB 673/A/34-10

340

673

34

7955

3

10626

4250

-

1

2

MJB 713/A/36-10

360

713

36

8385

3

11103

4441

-

-

3

MJB 752/A/38-10

380

752

38

9030

4

12 090

4836

1

3

-

MJB 792/A/40-10

400

792

40

9460

4

12563

5025

-

4

-

MJB 831/A/42-10

420

831

42

9890

4

13040

5216

-

3

1

MJB 871/A/44-10

440

871

44

10320

4

13517

5407

-

2

2

MJB 911/A/46-10

460

911

46

10750

4

13994

5598

-

1

3

MJB 950/A/48-10

480

950

48

11180

4

14471

5788

-

-

4

MJB 990/A/50-10

500

990

50

11825

5

15454

6182

-

5

-

MJB 1029/A/52-10

520

1029

52

12255

5

15931

6372

-

4

1

MJB 1069/A/54-10

540

1069

54

12685

5

16408

6563

-

3

2

MJB 1108/A/56-10

560

1108

56

13115

5

16885

6754

-

2

3

MJB 1148/A/58-10

580

1148

58

13545

5

17362

6945

-

1

4

MJB 1188/A/60-10

600

1188

60

13975

5

17839

7136

-

-

5


W

* The Clean Air Chamber height includes toeboard

Bag Filters

MJB-A & MJB-H

MJB-A Planning in data

2 825

4 100

10 200 nominal

*1 050 1 750 2 250

Hopper heights are typical values for 55o valley angle trough hopper

41


MJB-A & MJB-H

Bag Filters

MJB-H Technical parameters

MJB-H unit

No. of bags

Filter area

No. of valves

[m2]

42

width W

No. of tanks

[mm]

Filter weight excl. hopper

Typical weight of hopper

[kg]

[kg]

8 valves

10 valves

12 valves

Number & size of sections

MJB 295/H/10-10

100

295

10

2365

1

4350

1740

-

1

-

MJB 354/H/12-10

120

354

12

2795

1

4919

1968

-

-

1

MJB 472/H/16-10

160

472

16

3870

2

6571

2628

2

-

-

MJB 531/H/18-10

180

531

18

4300

2

7136

2854

1

1

-

MJB 590/H/20-10

200

590

20

4730

2

7701

3080

-

2

-

MJB 649/H/22-10

220

649

22

5160

2

8270

3308

-

1

1

MJB 708/H/24-10

240

708

24

5590

2

8839

3536

-

-

2

MJB 767/H/26-10

260

767

26

6235

3

9922

3969

2

1

-

MJB 826/H/28-10

280

826

28

6665

3

10487

4195

1

2

-

MJB 885/H/30-10

300

885

30

7095

3

11052

4421

-

3

-

MJB 944/H/32-10

320

944

32

7525

3

11621

4648

-

2

1

MJB 1003/H/34-10

340

1003

34

7955

3

12190

4876

-

1

2

MJB 1062/H/36-10

360

1062

36

8385

3

12759

5104

-

-

3

MJB 1121/H/38-10

380

1121

38

9030

4

13838

5535

1

3

-

MJB 1180/H/40-10

400

1180

40

9460

4

14403

5761

-

4

-

MJB 1239/H/42-10

420

1239

42

9890

4

14972

5989

-

3

1

MJB 1298/H/44-10

440

1298

44

10320

4

15541

6216

-

2

2

MJB 1357/H/46-10

460

1357

46

10750

4

16110

6444

-

1

3

MJB 1416/H/48-10

480

1416

48

11180

4

16679

6672

-

-

4

MJB 1475/H/50-10

500

1475

50

11825

5

17754

7102

-

5

-

MJB 1534/H/52-10

520

1534

52

12255

5

18323

7329

-

4

1

MJB 1593/H/54-10

540

1593

54

12685

5

18892

7557

-

3

2

MJB 1652/H/56-10

560

1652

56

13115

5

19461

7784

-

2

3

MJB 1711/H/58-10

580

1711

58

13545

5

20030

8012

-

1

4

MJB 1770/H/60-10

600

1770

60

13975

5

20599

8240

-

-

5


Bag Filters

MJB-A & MJB-H

MJB-H Planning in data * The Clean Air Chamber height includes toeboard W

2 825

*1 050

12 200 nominal

6 150 1 750 2 250

Hopper heights are typical values for 55o valley angle trough hopper

43


Bag filter type MJB

44

MJB

Bag Filters

Description The MJB is a long established range of reverse jet cleaned tubular bag filters designed for continuous operation in bulk handling and process applications. This second generation of the MJB offers four bag lengths and on-line high efficiency reverse jet cleaning. Filter areas range from 7m2 to 210m2 as standard, but units up to about 350m2 may be made to special order. All MJB units have generously sized integral pre-separation chambers to increase their dust load capacity whilst reducing the load on the filter bags. Normal maintenance is from the top, within handrails if specified, but bag changing may be specified from the side, if headroom does not allow top access. A range of space saving integral fans from 0.75kW to 18.5kW may be specified, with optional air silencers.

Features:

Applications: Bulk handling and dockside installations Ferrous and non-ferrous metal melting Galvanising and other finishing processes Agricultural, bulk food and feed processes, handling and distribution Construction materials, clay, brick and block making Cement and aggregate production and distribution Flue gas treatment including biomass and incineration Waste recycling

Robust welded steel construction Weatherproof for exposed locations Filter area from 7m2 to 210m2 as standard Four bag lengths available On-line cleaning with high efficiency diaphragm valves Compressed air pressure typically 6.0 bar Normal maximum negative/ positive operating pressure 8000Pa/2000Pa Large integral pre-separation chamber Downflow/crossflow inlet air pattern reduces cleaning power required Wide range of filter media for special applications Good access for maintenance of bags and cleaning components from unit top or side according to specification Cleaning sequence controller type NF8HD in IP65 enclosure

Options: Discharge options include screw conveyor, rotary valve, gravity or motorised flap valve or quick release bin Flanged inlet and outlet for ducting and remote fan, if integral fan is not fitted. Range of integral fans from 0.75kW to 18.5kW with optional air silencers Separate floor mounted Combifab fans for larger installations Access ladders and handrails for maintenance Higher negative/positive operating pressure 15000Pa/5000Pa Trace heating and insulation to customer standards Operating temperature up to 250ËšC ATEX certified explosion relief panels when handling explosive dusts, St1, St2, St3 Free standing dust collector, open based or insertable for direct mounting Dedicated control systems for complete dust extraction installation


How MJB works

1. During normal operation, the dust laden air from the plant travels down the supply duct. 1

MJB

2. A vertical slotted baffle 2 separates the inlet section that slows the airstream and directs dust downward into the hopper, protecting the bags from direct abrasion but allowing air to pass horizontally between the bags. 3. The lighter dust collects on the outside of the filter bags 4 as clean air passes through to the inside of the bags. Finally, the clean air travels through the air outlet 5 where it may be returned to the plant or exhausted outdoors.

5

1

9

4. The heavier dust settles in the hopper section 3 where it can be discharged into a metal bin 7 or other waste discharge system.

... while cleaning 1. The MJB can utilise a differential pressure gauge to control the compressed air cleaning. In essence, the filter cleans itself when it needs to!

6

8

2

10

3

2. A compressed air line must be connected to one end of the compressed air manifold. 8 3. A solenoid valve opens to allow compressed air from the manifold into the jet tubes the jet tubes are aligned above each row of the filter bags. 6

Bag Filters

‌ during normal operation

4

7

4. The downward blast 10 blows the dust off the tubular filter bag (from the inside out) 4 where it settles into the hopper section 3 to be collected in the metal bin 7 or other waste discharge system.

45


Planning in data for MJB S Fan and silencer optional;

A A1

Air Inlet

MJB

Bag Filters

A2

B

Air Outlet

F 878

Open base venting unit with mounting flange at base of dirty air chamber.

D 450

205

8 x dia12

C

450

350 205

350

E 205

205

Hopper outlet flange Insertable venting unit with mounting flange at base of clean air chamber.

Front and side view of standard MJB complete with typical fan and silencer, mounted on a bin hopper. Rotary valve, flap valve and other discharge options available.

A1

A2

A

B

C

D

E

MJB Short

CAC width

Add for side preseparation

DAC hopper width

CAC, DAC & hopper depth

CAC, DAC & hopper height

DAC height

Hopper 75 l bin height

Filter Unit

Hopper

No. of bins

7/S/3-6 9/S/4-6 10/S/3-8 12/S/4-8 14/S/5-8 16/S/4-11 19/S/6-8 22/S/7-8 25/S/8-8 22/S/5-11 26/S/6-11 30/S/7-11 35/S/8-11

800 800 800 800 1150 800 1150 1500 1500 1150 1150 1500 1500

350 350 350 350 350 350 350 350 350 350 350 350 350

1150 1150 1150 1150 1500 1150 1500 1850 1850 1500 1500 1850 1850

1220 1220 1570 1570 1570 2095 1570 1570 1570 2095 2095 2095 2095

3395 3595 3595 3595 3755 4195 3755 3935 3935 4195 4195 4195 4195

1050 1050 1050 1050 1050 1050 1050 1050 1050 1050 1050 1050 1050

1467 1467 1667 1667 1827 2267 1827 2007 2007 2267 2267 2267 2267

381 397 406 428 563 642 583 682 702 749 776 909 936

354 354 422 422 490 648 490 558 558 716 716 784 784

1 1 1 1 1 1 1 1 1 1 1 1 1

CAC = clean air chamber DAC= dirty air chamber

Key example: MJB 7/S/3-6 7 S 36

46

Typical weights [kg]

Filter area m2 Filter bag height No. of valves (3) and no. of filter bags per valve (6)


Planning in data for MJB M Fan and silencer optional;

A A1

Air Inlet

MJB

Air Outlet

F 878

Bag Filters

A2

B

Open base venting unit with mounting flange at base of dirty air chamber.

D 450

205

8 x dia12

C

450

350 205

350

E 205

205

Hopper outlet flange Insertable venting unit with mounting flange at base of clean air chamber.

Front and side view of standard MJB complete with typical fan and silencer, mounted on a bin hopper. Rotary valve, flap valve and other discharge options available.

A1 MJB Medium

CAC width

9/M/3-6 12/M/4-6 12/M/3-8 16/M/4-8 20/M/5-8 22/M/4-11 24/M/6-8 28/M/7-8 28/M/5-11 32/M/8-8 33/M/6-11 39/M/7-11 44/M/8-11 50/M/9-11 55/M/10-11

800 800 800 800 1150 800 1150 1500 1150 1500 1150 1500 1500 1850 1850

A2

A

B

Add for side DAC pre-separa- hopper tion width 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350

1150 1150 1150 1150 1500 1150 1500 1850 1500 1850 1500 1850 1850 2200 2200

CAC = clean air chamber DAC= dirty air chamber

C

CAC, DAC CAC,DAC & hopper & hopper depth height 1220 1220 1570 1570 1570 2095 1570 1570 2095 1570 2095 2095 2095 2095 2095

3765 3765 3965 3965 4565 4125 4305 4565 4305 4565 4565 4565 4565 4735 4735

D

E

DAC height

Hopper 75 l bin height

1420 1420 1420 1420 1420 1420 1420 1420 1420 1420 1420 1420 1420 1420 1420

1467 1467 1667 1667 1827 2267 1827 2007 2267 2007 2267 2267 2267 2437 2437

Typical weights [kg] No. of bins Filter Hopper Unit 383 401 441 465 619 652 642 924 794 947 825 965 996 1146 1177

354 354 422 422 490 648 490 558 716 558 716 784 784 852 852

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Key example: MJB 9/M/3-6 9 M 3-6

Filter area m2 Filter bag height No. of valves (3) and no. of filter bags per valve (6) 47


Planning in data for MJB L Fan and silencer optional;

A A1

Air Inlet

Air Outlet

F 878

MJB

Bag Filters

A2

B

Open base venting unit with mounting flange at base of dirty air chamber.

D 450

205

8 x dia12

C

450

350 205

350

E 205

205

Hopper outlet flange Insertable venting unit with mounting flange at base of clean air chamber.

Front and side view of standard MJB complete with typical fan and silencer, mounted on a bin hopper. Rotary valve, flap valve and other discharge options available.

MJB Long

A1

A2

CAC width

14/L/3-6 19/L/4-6 19/L/3-8 26/L/4-8 32/L/5-8 35/L/4-11 38/L/6-8 44/L/7-8

800 800 800 800 1150 800 1150 1500

Add for side preseparation 350 350 350 350 350 350 350 350

44/L/5-11 50/L/8-8 52/L/6-11 60/L/7-11 70/L/8-11 78/L/9-11 87/L/10-11 94/L/11-11 104/L/12-11 120/L/14-11 140/L/16-11

1150 1500 1150 1500 1500 1850 1850 2200 2200 2550 2900

350 350 350 350 350 350 350 350 350 700 700

A

C

D

E

DAC CAC,DAC CAC,DAC DAC Hopper hopper &hopper & hopper height 75 l bin width depth height height 1150 1220 4395 2050 1467 1150 1220 4395 2050 1467 1150 1570 4595 2050 1667 1150 1570 4595 2050 1667 1500 1570 4755 2050 1827 1150 2095 5195 2050 2267 1500 1570 4755 2050 1827 1850 1570 4935 2050 2007 1500 1850 1500 1850 1850 2200 2200 2550 2550 3250 3600

CAC = clean air chamber DAC= dirty air chamber

2095 1570 2095 2095 2095 2095 2095 2095 2095 2095 2095

5195 4935 5195 5195 5195 5365 5365 5195 5195 5195 5195

2050 2050 2050 2050 2050 2050 2050 2050 2050 2050 2050

2267 2007 2267 2267 2267 2437 2437 2267 2267 2267 2267

Typical weights [kg] Filter Unit 490 512 595 625 791 831 821 908 981 938 1021 1181 1221 1392 1432 1627 1667 1930 2129

Key example: MJB 35/L/4-11 35 L 4-11

48

B

Filter area m2 Filter bag height No. of valves (4) and no. of filter bags per valve (11)

No. of bins

Hopper 354 354 422 422 490 648 490 558

1 1 1 1 1 1 1 1

716 558 716 716 784 784 852 957 957 1093 1161

1 1 1 1 1 1 1 2 2 2 2


Planning in data for MJB XL Fan and silencer optional;

A A1

Air Inlet

Air Outlet

F

MJB

878

Bag Filters

A2

B

Open base venting unit with mounting flange at base of dirty air chamber.

D 450

205

8 x dia12

C

450

350 205

350

E 205

205

Hopper outlet flange Insertable venting unit with mounting flange at base of clean air chamber.

Front and side view of standard MJB complete with typical fan and silencer, mounted on a bin hopper. Rotary valve, flap valve and other discharge options available.

MJB Extra Long 23/XL/3-8 31/XL/4-8 38/XL/5-8 42/XL/4-11 46/XL/6-8 54/XL/7-8 52/XL/5-11 60/XL/8-8 63/XL/6-11 74/XL/7-11 84/XL/8-11 94/XL/9-11 105/XL/10-11 115/XL/11-11 125/XL/12-11 145/XL/14-11 165/XL/16-11 190/XL/18-11 210/XL/20-11

A1

A2

A

CAC width

Add for side preseparation 350 350 350 350 350 350 350 350 350 350 350 350 350 700 700 700 700 700 700

DAC hopper width 1150 1150 1500 1150 1500 1850 1500 1850 1500 1850 1850 2200 2200 2900 2900 3250 3600 3950 4300

800 800 1150 800 1150 1500 1150 1500 1150 1500 1500 1850 1850 2200 2200 2550 2900 3250 3600

CAC = clean air chamber DAC= dirty air chamber

B

C

D

E

CAC,DAC CAC,DAC DAC Hopper &hopper & hopper height 75 l bin depth height height 1570 4995 2450 1667 1570 4995 2450 1667 1570 5155 2450 1827 2095 5595 2450 2267 1570 5155 2450 1827 1570 5335 2450 2007 2095 5595 2450 2267 1570 5335 2450 2007 2095 5595 2450 2267 2095 5595 2450 2267 2095 5595 2450 2267 2095 5765 2450 2437 2095 5765 2450 2437 2095 5595 2450 2267 2095 5595 2450 2267 2095 5595 2450 2267 2095 5595 2450 2267 2095 5765 2450 2437 2095 5765 2450 2437

Typical weights [kg] Filter Unit 774 808 976 1083 1010 1171 1263 1205 1309 1488 1534 1734 1780 2089 2135 2360 2589 2842 3092

No. of bins

Hopper 422 422 490 648 490 558 716 558 716 784 784 852 852 1025 1025 1093 1161 1229 1297

1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2

Key example: MJB 60/XL/8-8 60 XL 8-8

Filter area m2 Filter bag height No. of valves (8) and no. of filter bags per valve (8) 49


Detachable fan performance, with open outlet, at running speed 2900 rpm. 3000

toà3.03.0kW kW de0.75 0.75

2800

FMK Filter

Pression statique Static Pressure (Pa)(Pa)

MJB

Bag Filters

2600 2400 2200 2000

2.2kW

1800

3.0kW

1600

1.1kW 1400

0.75kW

1200 1000 0

200

400

600

800

1000

1200

1400

1600

1800

2000

2200

2400

2600

2800

3000

3200

Débit d'air Air volume m3/hm3/h

Detachable fan performance, with open outlet, at running speed 2900 rpm. 3600 3400

4.0kW; 5.5kW; 7.5kW (small) (petit)

Static Pressure (Pa)(Pa) Pression statique

3200 3000 2800 2600

7.5kW (petit) (small)

2400 2200 2000 1800

5.5kW

1600 1400

4.0kW

1200 1000 0

500

1000

1500

2000

2500

3000

3500

4000

4500

5000

5500

6000

6500

7000

7500

8000

3/h Air volume Débit d'air mm3/h

Detachable fan performance, with open outlet, at running speed 2900 rpm. 5500

(large) 11.0kW, 15.0kW, 18,5kW 7.5kW (grand),

5000

Pression statique(Pa) (Pa) Static Pressure

4500 4000

18.5kW

3500 3000

15.0kW

2500

7.5kW (grand) (large)

2000

11.0kW

1500 1000 0

1000

2000

3000

4000

5000

6000

7000

8000

Débit d'air m3/h Air volume m3/h

Fan size [kW]

50

Fan + silencer [kg]

Dimension F [mm]

up to 3,0

67

1396

4,0 to 7,5-S

108

1685

7,5-L to 18,5

188

1850

9000

10000

11000

12000

13000

14000

15000


Cassette filter type FMK 25 and FMKZ 25

Description The FMK 25 is a range of reverse jet cleaned cassette bag filters designed for continuous operation in light to medium duty bulk handling and process applications. Developed from the long established FK range, it offers two filter cassette types with either four or six filter elements per cassette together with high efficiency reverse jet cleaning. Filter areas range from 15m2 to 88m2. Units may be mounted together to operate as a single larger unit. All FMK units have a built-in pre-separation chamber and diffuser wall to distribute the dust evenly on the filter elements. All maintenance is performed from the unit front. FMKZ 25 has ATEX certified explosion panels for use with explosive dusts in classes St1,St2 or St3. Maximum reduced explosion pressure Pred = 0.3bar.

Type

Technical parameters Standard number of explosion relief panels St1 St2

FMKZ25-2E/4

1

2

FMKZ25-2E/6

1

2

FMKZ25-4E/4

2

2

FMKZ25-4E/6

2

2

FMKZ25-6E/4

2

3

FMKZ25-6E/6

2

3

FMKZ25-8E/4

2

3

FMKZ25-8E/6

2

3

Standard explosion vents 410x410. Filter body and hopper: St1, Kst = max.200 bar x m/s and Pmax = 9 bar. St2, Kst = max.300 bar x m/s and Pmax = 9 bar. St3, Kst = max.600 bar x m/s = special order

Features: Robust galvanised steel construction Weatherproof for exposed locations Filter area from 15m2 to 88m2 Two cassette sizes available, with four or six filter elements per cassette On-line cleaning with high efficiency diaphragm valves Compressed air pressure typically 6.0 bar Normal maximum Negative/ Positive operating pressure 4000/1500Pa Integral pre-separation chamber with diffuser Downflow/crossflow inlet air pattern reduces cleaning power required Wide range of filter media for special applications Good access for maintenance from front of unit Cleaning sequence controller type NF8HD in IP65 enclosure Maximum temperature 75ËšC

Bag Filters

Bulk handling and installations Metal cutting and other finishing processes Agricultural, bulk food and feed processes, handling and distribution Construction materials, clay, brick and block making Light and medium duty dust extraction from processes

FMK 25

Applications:

ATEX II D certified equipment under n° FTZU 02 ATEX 0253

Options: Discharge options include 50 or 100 litre quick release bins, balanced flap valves or rotary valve - ATEX certified where applicable Range of integral fans from 3kW to 18.5kW In-line and enclosure type silencers Air outlet with silencer ATEX certified explosion relief panels when handling explosive dusts St1, St2, St3 Free standing dust collector, with hopper flange or open based for direct mounting Dedicated control systems for complete dust extraction installation

Marking The St1 version is marked: II D St1. The FMKZ25 filter body in the St2 version is marked: II D St2. The marking is based on product certification by FTZU No. 1026.

51


Max. 430

Planning in data for FMK 25 180

245

Bag Filters

300

¯250

FMK 25

240

40

275

min. 900

1140 650

100

¯250

65

145

650

200

200 ¯315

1305

325

1135

1690

1940

2340

2585

325

Free space for maintenance

410 x 410

MAX. 3200

435

¯16

¯16 50L

513 615

600x400 963

Max. 560

245 Max. 430

1065

¯315

650

200

200

465

¯315

265

798 1950

285

145

¯315

1305

MAX. 3550

1305

325

975 2340

1135

1135

2340

2585

975 2585

MAX. 3200

145

¯315

975

¯16

¯16

1163 1265

52

270

65

65

1300

265

1812 1914


Technical parameters

260 800

265 285

65

2600 145

¯400

FMK25-2E/4 FMK25-2E/6 FMK25-4E/4 FMK25-4E/6 FMK25-6E/4 FMK25-8E/4 FMK25-6E/6 FMK25-8E/6

2

15

232

2

22

235

4

29

423

4

44

430

6

44

655

8

58

665

6

66

845

8

88

860

Bag Filters

Max. 560 465

¯400

Weight (kg)

FMK25

Number of Filter area cassettes (m2)

Type

MAX. 3550

Weight including 50 litre bin, ecluding fan

1305

FMK Key example: FMK 25-2E/4 25 Tube diameter in mm 2E Number of cassettes 4 Number of rows for each cassette

975

1135

2340

2585

1625

¯16

50 1250

1215 2565

Inlet and outlet location for FMK25 Inlet positions (at rear):

Outlet without fan:

Top Left

M

L1

M

L1

R1

R1

L2

L1

R1

Left

R2

Bottom Filter front

Fan position (at top): L1

M

L1

R1

M

R1

L2

L1

R1

Right

R2

Outlet without fan: Right RD90

RD270

RD180

Type FMK25-2E FMK25-4E FMK25-6E FMK25-8E

Inlet position M L1 R1 M L1,R1 L1 R1, L2, R2

Technical parameters Inlet direction Fan location

Fan outlet

Outlet , no fan

Top, Right, Left, Down Top, Right, Left, Down Top, Right, Left, Down Top, Right, Left, Down

RD270 RD180, RD90 RD270 RD180, RD90 RD270 RD180, RD90 RD270 RD180, RD90

Right Left Right Left Right Left Right Left

Bold elements correspond to standard locations.

M R1 L1 M R1, L1 R1 L1, R2, L2

53


Inlet and explosion relief panel location on FMKZ25

FMKZ 25

Bag Filters

FMKZ25 – For St1 dust

*

FMKZ25 – For St2 dust

Explosion relief panel: Side view of the filter FMKZ25-2E for St2

Inlet:

REAR ELEVATION

Inlet diameter

160

250

315

400

Al dimensions in mm.

54

Location

B

H

Left

113

1415

Right

113

1415

Top

113

1665

Bottom

113

1165

Left

160

1415

Right

160

1415

Top

160

1665

Bottom

160

1165

Left

195

1415

Right

195

1415

Top

195

1665

Bottom

195

1165

Left

260

1415

Right

260

1415

Top

260

1665

Bottom

260

1165


Description The FM range of radial clean air fans is designed exclusively for direct mounting to the clean air chamber of FMK 25 and FMC 200 filter units. The high efficiency backward curved blade design minimises energy consumption over a wide range of airflow volumes for each of the seven fan sizes from 3.0kW to 18.5kW. The FMZ fan is suitable for use with FMKZ 25 and FMCZ 200 filter units that handle explosive dusts. The FMCZ fan case includes an inspection door.

Marking The FMZ fan is marked with the type for installations outside the explosive atmosphere zone: II D T4 Interior Zone 22

Features:

Options:

Robust galvanised steel construction Range of integral fans from 3kW to 15kW Weatherproof for exposed locations Efficient, backward curved, radial fan design Maximum temperature 75˚C

DUAL Silencer - combined fan motor and air silencer

Specifications

Standard

Fan, material

Galv. steel, 2 mm

Motor, electrical supply

3 x 400V, 50 Hz

Motor and fan speed

2900 RPM

H

W

M

For installation in Zone 22: II 3D T4 Interior Zone 22

Bag Filters

FM Fan for FMK & FMC

Integral FM fan for FMK & FMC

Outlet flange for FM 6XX/8XX/1000

L

342 2 x 151

442

20 85

10 28

15 Ø1

15

2 x 117.5

3 x 90.7

17,5

20

265

0 376

262

0

Ø1 522

4 x 116.5

456

460

3 x 140

380

240

2 x 105

180

205

Ø9

FM 6XX FM 1000 FM 8XX Technical parameters Type FM620 FM622 FM625 FM825 FM831 FM835 FM1000**

Motor Weight* power [kg] [kW] 3.0 4.0 5.5 7.5 11.0 15.0 18,5

74 83 95 150 166 180 260

Optimum Maximum Noise level airflow Efficiency airflow L W H M [dB(A)/ volume [%] volume [mm] [mm] [mm] [mm] 1m]1 [m3/h] [m3/h] 2000 3000 4000 5000 7000 9000 14000

65 69 67 72 73 74 76

82 82 82 82 82 81 82

3000 4000 5000 6000 8000 10000 16000

650 650 650 800 800 800 1173

650 650 650 800 800 800 1023

* Approx. total weight of fan and motor according to motor model used; Noise level and efficiency apply to the optimum duty point. Note 1: Incl. pipe connections. The noise level from the outlet is not included. ** Extended High Clean Air Chamber must be used with FM1000 fan

245 245 245 465 465 465 378

350 370 430 430 560 560 505

55


3500

3000

Pression statique Static Pressure (Pa) (Pa)

FM fan for FMK & FMC

Bag Filters

FM fan performance (Includes all internal resistance except filter media) 4000

2500

FM620

2000

FM625 FM622

1500

1000

500

0 0

500

1000

1500

2000

2500

3000

3500

4000

4500

5000

5500

Airflow volume m3/h DĂŠbit d'air m3/h

FM fan performance (Includes all internal resistance except filter media) 5500 5000

Pression statique Static Pressure (Pa) (Pa)

4500 4000 3500 3000 2500 2000

FM831

FM825

FM835

FM1000

1500 1000 500 0 0

1000

2000

3000

4000

5000

6000

7000

8000

9000

10000

11000

12000

13000

14000

15000

16000

1700

Airflow DĂŠbit m3/h d'air m3/h

DUAL-Silencer for FM Fans Description The DUAL Silencer is an insulated sound attenuating enclosure that fits directly over the fan motor and clean air outlet. It is available in two sizes for FM600 and FM800 series fans. In standard form it is fitted with an outlet air grille.

56

Type

Max. recommended airflow volume [m3/h]

Typical noise level dB(A) at 1 m from unit, 1 m above floor level (with air grille)

FM600 series fans

5,000

74

FM800 series fans

10,000

75

Options: Flanged outlet for external duct connection Weather cowl

DUAL-Silencer with air grille (for indoor use) FM600 series fans: 399011.600 FM800 series fans: 399011.800


Type

A

B

C

D

F

G

H

L

W

FM600 series fans

245

550

250

245

855

1145

795

900

650

FM800 series fans

380

650

400

465

1175

1580

1115

1200

800

Bag Filters

FM600 series fans: 399011.601 FM800 series fans: 399011.801

FMK & FMC - Accessories

DUAL-Silencer with air grille and weather cowl (for outdoor use)

DUAL-Silencer with flanged outlet (for external duct connection) FM600 series fans: 399011.602 FM800 series fans: 399011.802

Type

A

B

C

D

E

F

G

H

L

W

FM600 series fans

56

550

250

245

650

855

956

795

900

650

FM800 series fans

56

650

400

465

950

1175

1256

1115

1200

800

All dimensions in mm.

Flanges

For FM 600 series fans

For FM 800 series fans

For FM600: 399011.673

For FM800: 399011.873

The curves indicate typical pressure drop across the silencers at different airflow volumes.

57


NRS3 - FMK Accessories

Bag Filters

Rotary valve type NRS3 and NRSZ3

Features:

Description The NRS3 and NRSZ3 rotary valves (rotary airlocks) are optional discharge devices for use with FMC and FMK filter units, in place of the standard bin, to discharge granular or powdered material from the filter hopper into a separate transport system. They are suitable for use with free flowing granular or powder materials and also materials such as wood waste. The design, incorporating flexible rubber blade seals, ensures that two blades are always within the body during operation to ensure maximum sealing security. High quality bearing seals are also fitted to ensure long maintenance-free life. The enhanced NRSZ3 is ATEX certified for use as a protective system with explosive materials, separating areas with different ATEX zones.

Galvanised steel construction Flexible rubber blade seals Geared motor drive and clutch with overload protection High quality sealed bearings ATEX certified (NRSZ3) as protective system for explosive dusts NRSZ3 only: ATEX certified for St3 kSt = 300bar.m/s, Pred < 120kPa Motor size 0.18kW to 0.75kW Maximum operating temperature 50˚C Material flow capacity 1.1m3/h (NRS3 and NRSZ3)

Options: External zone 22: Ex 11 3D Speed sensor IP67 Higher temperature seals for 80˚C ATEX certified for dusts up to kSt = 300bar.m/s (Certificate St2); pred < 120kPa

NRS3

Applications:

Technical parameters Article no. NRS3

399012.000

Standard gear motor

0,18 kW, 3 x 230/400 V, 50/60 Hz

Max. operating temp.

75°C

Capacity at 100% filling

1,1 m3/h

Weight

32 kg

Continuous discharge of material from FMC and FMK hoppers Transfer of material between two ATEX zones

Marking The NRSZ3 body is marked: CE 1180 II D St 2 The marking is based on product certification by N.B. No. 1026 and Quality System certification by N.B. No. 1180.

Leakage

NRSZ3 Technical parameters Standard gear motor

0,18 kW, 3 x 230/400 V, 50/60 Hz

Max. operating temp. with standard rotor rubber

50°C

Special rubber up to 80°C

On request

Capacity at 100% filling

1,1 m3/h

Weight

32 kg

Accessories: Speed sensor IP 67 - 399012.065

58

Article no.

Type

Installation zone exteriro of NRSZ3

Motor ATEX marking*

399012.095

NRSZ3 non-zone

Non-zone

None

399012.295**

NRSZ3 Cat 2

Zone 21 or 22

Ex II 2D T4

399012.395**

NRSZ3 Cat 3

Zone 22

Ex II 2D T4

* T4: Max. surface temperature 135°C. ** Special gear console and extra bush for shaft.


The Auto M Z series is the latest development of the Auto M shaker filter, which has been in continuous production for more than 30 years. They are suitable for most dust extraction applications where the process may stop from time to time to allow the shaker mechanism to clean the filter bags. Filter areas range from 7.5m2 to 90m2 and units are equipped with one, two or three quick release steel bins according to model. The whole range is ATEX certified with the provision of hinged explosion relief panels when units are used to handle explosive dusts. The Auto M is particularly suitable for commercial and educational applications because of its neat unobtrusive appearance and simple operation.

Applications: Foundry applications - fettling castings Ferrous and non-ferrous metal finishing Manual processes such as grinding and linishing Wood working workshops and small scale manufacturing Educational workshops Working booths for ceramics and pottery Non continuous powder coating, Most ambient temperature applications that are intermittent operations

Technical parameters Type

Filter area [m2]

Typical maximum airflow volume [m3/h]

Max. Fan [kW]

Weight [kg]

Z7.5 Z15

7.5

800

3

160

15

1900

3

210

Z25

25

3000

7.5 (small)

310

Z30

30

3400

7.5 (small)

350

Z50

50

6000

15

520

Z60

60

6800

15

640

Z75

75

9000

15

740

Z90

90

10200

15

860

ATEX Certified II D, under n° BASEEFA 03 ATEX 0225

Features: Robust welded steel construction Weatherproof for exposed locations Eight models with filter areas from 7.5m2 to 90m2 Good range of filter media for special applications Very effective electric shaker cleaning - compressed air not required Maximum negative/positive operating pressure 4000Pa/1500Pa Maximum operating temperature 80ËšC ATEX certified for explosive dusts in classes St1, St2 and St3 All electrical connections pre-wired to terminal box on unit Safe easy access for maintenance from clean air chamber, with large front mounted access doors

Bag Filters

Description

Auto M-Z

Bag shaker filter type AUTO M-Z series

Options : 75 or 150 litre quick release steel bins Bin balance kit to enable plastic bin liners to be used Integral fans from 0.75kW to 15.0kW Air silencers for top or side discharge; weather cowl for outdoor locations Pre-separation section for bulky dusts, with optional spark trap Built-in secondary filters, typically F7 or H14 Open based venting unit with or without fan assistance Sack tipping section with hinged door at front Fan-shaker controller or complete electrical control panel Differential pressure indicators and alarm switches

59


Auto M-Z

Bag Filters

Planning in data for AUTO M-Z

Terminal box

Terminal box

Terminal box

Standard inlets on rear for Z 7.5 to Z 30 units. Side inlets optional. Standard inlets on rear for Z 50 to Z 90 units. Side inlets optional on Z50 and Z60 units. Z90 must have rear inlets.

B

B

B

This view shows tripple body unit with single fan position

Standard Auto M-Z units Type

A

B

C

D

E

F

G

H

K

Inlets

Width Filter Height Height Vent filFilter Height Height excludheight to c/l of of max. ter with height to c/l of of stand- Dimening Depth with inlet, size mo- mountwith 150 inlet, 75 ard sions terminal 75 litre 150 litre tor for ing litre bin litre bin silencer box bin bin unit flange

Max. weight kg Unit with bin and Venting largest unit single fan

Z7.5

830

750

1458

1753

485

783

245

911

425**

Ă˜ 100, 125 150 and 190

160

120

Z15

830

750

2008

2303

485

783

245

1461

425**

Ă˜ 100, 125 150 and 190

210

160

Z25 Z30 Z50 Z60 Z75 Z90

1120

1010

2313

2613

565

865

366

1680

425

450 x 200 (H)

310

250

1120

1010

2567

2867

565

865

366

1937

425

450 x 200 (H)

350

290

2240

1010

2313

2613

565

865

844*

1680

425

450 x 200 (H)

520

420

2240

1010

2567

2867

565

865

844*

1937

1100

450 x 200 (H)

640

500

3360

1010

2313

2613

565

865

844*

1680

1100

450 x 200 (H)

740

550

3360

1010

2567

2867

565

865

844*

1937

1100

450 x 200 (H)

860

680

*Note: shown for 11 kW and 15 kW fans which are externally mounted. Dimension for 7.5 kW motor is 366 **Note : For Z7,5 and Z15, the maximum fan power is 3.0 KW Dimensions in mm.

60


100 C

BxA

400

Bag Filters

100

Auto M-Z

Location of the explosion relief panel on the AUTO M-Z

D

SINGLE PANEL LOCATION

DOUBLE PANEL LOCATION

Dimensions [mm] Panel type

A

B

H1 H2 H3

630 1000 1000

600 600 880

Z-25

C Other sizes

D

600 600 740

500 500 640

715 715 855

Dust explosion class Unit configuration

Unit with 75 or 150 litre bin

Unit with 75 or 150 litre bin and pre-separation section or spark trap

Venting unit

Unit size

St1

St2

St3

Z-7.5 Z-15 Z-25 Z-30 Z-50 Z-60 Z-75 Z-90 Z -7.5 Z-15 Z-25 Z-30 Z-50 Z-60 Z-75 Z-90 Z-7.5 Z-15 Z-25 Z-30 Z-50 Z-60 Z-75 Z-90

1 – Type H1 1 – Type H1 1 – Type H2 1 – Type H2 2 – Type H2 2 – Type H2 3 – Type H2 3 – Type H2 1 – Type H1 1 – Type H1 1 – Type H2 1 – Type H2 2 – Type H2 2 – Type H2 3 – Type H2 3 – Type H2 1 – Type H1 1 – Type H1 1 – Type H1 1 – Type H2 2 – Type H1 2 – Type H2 3 – Type H1 3 – Type H2

1 – Type H1 2 – Type H1 1 – Type H2 1 – Type H3 2 – Type H2 2 – Type H3 3 – Type H2 3 – Type H3 1 – Type H1 2 – Type H1 1 – Type H3 1 – Type H3 2 – Type H3 2 – Type H3 3 – Type H3 3 – Type H3 1 – Type H1 2 – Type H1 1 – Type H2 1 – Type H2 2 – Type H2 2 – Type H2 3 – Type H2 3 – Type H2

1 – Type H1 2 – Type H1 1 – Type H3 2 – Type H2 2 – Type H2 4 – Type H2 3 – Type H3 6 – Type H2 2 – Type H1 2 – Type H1 2 – Type H2 2 – Type H2 4 – Type H2 4 – Type H2 6 – Type H2 6 – Type H2 2 – Type H1 2 – Type H1 1 – Type H3 1 – Type H3 2 – Type H3 2 – Type H3 3 – Type H3 3 – Type H3

61


Mounting flange details for venting unit

Option 2 side discharge slide on

1035

Auto M-Z

Bag Filters

Silencer for 11 Kw 15 Kw and 18.5Kw Fan Sets

5 Spaces at 165

Option 1 top discharge

2090

Elevation of typical AutoM OptionZ50 3 fan assisted venting unit, weatherproof with air silencer discharge

12 Spac

paces at 165

35

65

Z 50 / Z 60 Mounting flange without hopper

5 Spaces at 165

22 Holes 10 Dia

52.5 52.5

35

2240 I/Flange 25

1010 I/Flange

40 Holes 10 Dia

6 Spaces at 150

25

6 Spaces at 165

40

65

750 I/Flange

12 Spaces at 180

35

65

40 1

830 I/Flange 50 50 Z 7.5 / Z 15 Mounting flange without hopper

40

6 Spaces at 170 40 28 Holes 10 Dia

25

1120 I/Flange Z 25 / Z 30 Mounting Flange without hopper

1010 I/Flange

35 6 Spaces at 165

1010 I/Flange 40

75

25

3360 I/Flange 75Z / 90Z Mounting flange without hopper

25

35 6 Spaces at 165 35

48 Holes 10 Dia

25

62

75

105

35

16 Spaces at 200

40

105

40


Integral fan performance, with open outlet, at running speed 2900 rpm. 3000

0.75 to 3.0 kW

2600

2200 2000 1800

2.2kW

1600

3.0kW

1.1kW

1400

Bag Filters

2400

Auto M-Z

Static Pstat staticPressure pressure Pa[Pa]

2800

0.75kW

1200 1000

0

200

400

600

800 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3200 3

Airflow volume m /h airflow volume m3/h

Integral fan performance, with open outlet, at running speed 2900 rpm. 3600

4.0 to7.5(small) kW

3400

Static pressure Pstat (Pa)

Static Pressure Pstat [Pa]

3200 3000 2800 2600

7.5kW (small)

2400 2200 2000 1800

5.5kW 5.5kW

1600

4.0kW

1400 1200 1000 0

500

1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000 6500 7000 7500 8000 Airflow Airflow volume volumem3/h m3/h

Fan performance, with open outlet, at running speed 2900 rpm. 7.5kW (small) integral fan, 7.5kW (large) 11.0kW and 15kW detachable fans. 5500

7.5(small) to 15kW

Static StaticPressure pressurePstat Pa [Pa]

5000 4500 4000 3500

15.0kW 15.0kW

3000 2500 2000

7.5kW 7.5kW (large) (large)

7.5kW 7.5kW (small) (small)

1500

11.0kW 11.0kW

1000 0

1000

2000

3000

4000

5000

6000

7000

8000

9000

10000

11000

12000

130

3 Airflowvolume volumem m3/h Airflow /h

63


Manual bag shaker filter type SHERPA

Features: Neat, compact, unobtrusive, easy to clean exterior Multi V-pocket 2.5m2 filter bag Integral 0.75kW fan Simple but effective hand lever shake cleaning Enclosed steel dust tray No need for compressed air Indoor location anywhere next to point of use. Simple to maintain from clean air side Two dust extraction duct connection points

SHERPA

Bag Filters

Description The Sherpa is the most recent development of the original compact Sherpa M shaker filter, which has been in continuous production for more than 30 years. They are suitable for dust extraction from manual and small machine applications where the process may stop from time to time to allow the bags to be cleaned by means of the hand operated shaker. There is one model only, with 2.5m2 filter area and fitted with a concealed steel dust tray. This neat little unit, which is fitted with a powerful 0.75kW radial fan, may be situated adjacent to the point of use inside a building, in industrial, commercial or educational locations.

513

570

885

Metalwork - grinding, fettling, sanding, polishing Woodwork - dust extraction from small tools Educational - ceramics, metalwork, woodwork Laboratories - individual machines, dusty manual operations

SILENCER WHEN FITTED

161

AIR OUTLET

Air silencers for fan Castors for mobility

Applications:

220

DIRTY AIR INLETS EITHER 2 @ 75MM DIA, 1 @ 100mm DIA OR 1 @ 115mm DIA

Options:

105

105

360

50

VIEW ON REAR

VIEW ON SIDE

• Weight aproximately 40kg

Typical 0.75 kW fan inlet performance, with open outlet, at running speed 2900/min. Integral fan for Sherpa shaker filter.

0.75kW

Static pressure Pstat (Pa)

2500

2000

1500

1000

500

0 0

200

400

600

Airflow volume m3/h

64

800

1000

1200


Quiet extraction fan Three sizes with 7.5m2, 15m2 or 22.5m2 filter bags 2.2kW, 4.0kW or 5.5kW fans Compact dimensions Easy to install High efficiency polyester filter bags No need for compressed air Indoor location anywhere next to point of use. Simple to maintain

Bag Filters

Features:

S-Series

Open bag filter type S-Series

Options: Steel waste bin QF ducting system

Applications: Description The S-Series is a range of simple low cost dust collectors for the woodworking industry. They feature low speed very quiet fans making them suitable for location adjacent to their point of use. The multi-tubular bag design maximises dust load capacity without loss of extraction from the hoods. The fixed bag design also minimises emissions on start-up.

S - 7.5

Woodworking machines - dust extraction for routing, sawing, cutting and sanding Manual woodworking processes Paper

Model Features 7.5 m2 of filter media One waste discharge point 2.2 kW, 1450 RPM fan (Combifab S 040-250) 8 Polyester bags 1 plastic waste collection bags 1 clamp for easy removal of waste bag Weight 185 kg

2743 mm Ă˜250 mm inlet

1252 mm

1173 mm

Floor mounted Combifab fans are fitted for European market

65


S - 15

2743 mm

Ă˜280 mm inlet

1850 mm 1173 mm

S -22.5 Model Features 22.5 m2 of filter media Three waste discharge points 5.5 kW, 1450 RPM fan Combifab S 040-315 24 Polyester bags 3 plastic waste collection bags 3 clamps for easy removal of waste bags Weight 355 kg

2743 mm

Ă˜315 mm inlet

2560 mm

1173 mm

Floor mounted Combifab fans are fitted for European market.

Fan performance, with open outlet, at running speed 1450/min 2600 2400 2200 2000 1800

5.5kW

Static pressure Pa

1600 1400 1200 1000

4.0kW

2.2kW 800 600 400 200 0 0

66

500

1000

1500

2000

2500

3000 3

3500

Airflow volume m /h

4000

4500

5000

5500

6000

6500

7000

7500

SHERPA Filter

15 m2 of filter media Two waste discharge points 4.0 kW, 1450 RPM fan Combifab S 040-280 16 Polyester bags 2 plastic waste collection bags 2 clamps for easy removal of waste bags Weight 260 kg

S-Series

Bag Filters

Model Features


Applications: The MJC is a long established range of reverse jet cleaned tubular carBulk handling and distribution of tridge filters designed for continuous dry dust installations Surface cleaning - shot, bead and operation in process and general sand blasting dust extraction applications with free Powder coating for surface flowing dust. This recently upgraded finishing processes filter range offers two filter cartridge Building products, quarried lengths and on-line high efficiency minerals, ceramics Tobacco reverse jet cleaning. Filter areas ranDry powder processes in chemical ge from 48m2 to 739m2 as standard, and pharmaceutical industries utilising Dantherm's patented UniClean cartridges. However, units up to about 1050m2 may be made to special order. All MJC units have generously sized integral pre-separation chambers to increase their dust load capacity whilst reducing the load on the filter cartridges. Normal maintenance is from the top, within handrails if specified, but cartridge replacement may be specified from the side, if headroom does not allow top access. A range of space saving integral fans from 0.75kW to 18.5kW may be specified, with optional air silencers. Larger units may be served by floor mounted high efficiency Combifab fans.

Robust welded steel construction Weatherproof for exposed locations Filter area from 48m2 to 739m2 as standard Normal maximum operating temperature 80ËšC Two cartridge lengths available On-line cleaning with high efficiency diaphragm valves Compressed air pressure typically 5.0 to 5.5 bar Normal maximum negative/ positive operating pressure 8000Pa/2000Pa Large integral pre-separation chamber Downflow/crossflow inlet air pattern reduces cleaning power required Five cartridge media types to cater for most applications Good access for maintenance of cartridges and cleaning components from unit top or side according to specification Cleaning sequence controller type NF8HD in IP65 enclosure

Cartridge Filters

Description

Features:

MJC

Cartridge filter type MJC

Options: Discharge options include screw conveyors, rotary valves, gravity or motorised flap valves or quick release bins Range of integral fans from 0.75kW to 18.5kW with optional air silencers Combifab fans for higher airflow volumes Higher negative/positive operating pressure 15000Pa/5000Pa Operating temperature up to 100ËšC ATEX certified explosion relief panels when handling explosive dusts St1, St2, St3 Free standing dust collector, open based or insertable for direct mounting Dedicated control systems for complete dust extraction installation

67


‌ during normal operation 1. During normal operation, the dust laden air from the plant travels down the supply duct. 1

MJC

Cartridge Filters

How MJC works

2. A vertical slotted baffle 2 separates the inlet section that slows the airstream and directs dust downward into the hopper, protecting the bags from direct abrasion but allowing air to pass horizontally between the cartridges. 3. The lighter dust collects on the outside of the filter cartridges 4 as clean air passes through to the inside of the cartridges. Finally, the clean air travels through the air outlet 5 where it may be returned to the plant or exhausted outdoors.

5

1

9 6

4. The heavier dust settles in the hopper section 3 where it can be discharged into a metal bin 7 or other waste discharge system. ... while cleaning 1. The MJC can utilise a differential pressure gauge to control the compressed air cleaning. In essence, the filter cleans itself when it needs to!

8

2

10

3

2. A compressed air line must be connected to one end of the compressed air manifold. 8 3. A solenoid valve opens to allow compressed air from the manifold into the jet tubes the jet tubes are aligned above each row of the filter catridges 6 4. The downward blast 10 blows the dust off the tubular filter cartrides (from the inside out) 4 where it settles into the hopper section 3 to be collected in the metal bin 7 or other waste discharge system.

68

4

7


Fan and silencer optional;

A A1

Air Inlet

MJC

A2

B

Air Outlet

F

Cartridge Filters

Planning in data for MJC Type 40

878

Open base venting unit with mounting flange at base of dirty air chamber.

D 450

205

8 x dia12

C

450

350 205

350

E 205

205

Hopper outlet flange Insertable venting unit with mounting flange at base of clean air chamber.

A1

MJC Unit

No. of cartridges

48/40/43 64/40/44 80/40/54

12 16 20

96/40/38 128/40/48 160/40/58 192/40/68 224/40/78 256/40/88 288/40/98

24 32 40 48 56 64 72

Filter area [m2]

CAC width

A2

A

DAC Add for side hopper pre-sep- width aration

B

C

CAC, DAC & hopper depth

CAC, DAC & hopper

D

E

DAC Hopper height 75 l bin height

Typical weights [kg]

Filter Unit

height Note: - Three units below have built-in pre-separation chamber at rear 48 1150 N/A 1150 1220 3395 1050 1467 385 64 1500 N/A 1500 1570 3755 1050 1867 622 80 1850 N/A 1850 1570 3935 1050 2007 723 Note: - Seven units below have built-in pre-separation chamber at side, left or right 96 1150 350 1500 2095 4195 1050 2267 770 128 1500 700 2200 2095 4195 1050 2437 834 160 1850 700 2550 2095 4195 1050 2267 985 192 1850 700 2550 2095 4195 1050 2267 1017 224 2200 700 2900 2095 4195 1050 2267 1155 256 2550 700 3250 2095 4195 1050 2267 1347 288 2900 700 3600 2095 4195 1050 2267 1512

CAC= Clean Air Chamber DAC= Dirty Air Chamber Note: Side removal of cartridges is not a standard option

No. of bins Hopper

354 490 558

1 1 1

716 852 957 957 1025 1093 1161

1 1 2 2 2 2 2

Key example: MJC 48/40/4-3 48 40 4-3

Filter area m2 cartridge type 40 - 4m2 each No. of valves; no. of cartridges per valve

69


Planning in data for MJC Type 66 Fan and silencer optional;

A2

B

A1

Air Inlet

Air Outlet

F 878

MJC

Cartridge Filters

A

Open base venting unit with mounting flange at base of dirty air chamber.

D 450

205

8 x dia12

C

450

350 205

350

E 205

205

Hopper outlet flange Insertable venting unit with mounting flange at base of clean air chamber.

A1 MJC Unit

60/66/33 79/66/43 105/66/44 132/66/54 158/66/38 211/66/48 264/66/58 316/66/68 369/66/78 422/66/88 475/66/98 528/66/10-8 580/66/11-8 634/66/12-8 686/66/13-8 739/66/14-8

No. of cartridges

Filter area

A

CAC Add for DAC width side hopper prewidth separation

B CAC, DAC & hopper depth

C

D

E

CAC, DAC Hopper DAC height 75 l bin & hopheight per height

Typical weights [kg]

Filter Unit

Note: - Four units below have built-in pre-separation chamber at rear 9 60 1150 0 1150 1220 3765 1420 1467 441 12 79 1150 0 1150 1220 3765 1420 1467 458 16 105 1500 0 1500 1570 4125 1420 1827 721 20 132 1850 0 1850 1570 4305 1420 2007 837 Note: - Seven units below have built-in pre-separation chamber at side, left or right 24 158 1150 350 1150 2095 4565 1420 2267 852 32 211 1500 700 2200 2095 4735 1420 2437 936 40 264 1850 700 2550 2095 4565 1420 2267 1102 48 316 1850 700 2550 2095 4565 1420 2267 1142 56 369 2200 700 2900 2095 4735 1420 2437 1299 64 422 2550 700 3250 2095 4565 1420 2267 1500 72 475 2900 700 3600 2095 4565 1420 2267 1679 Note: - Five units below have built-in pre-separation chamber in the centre 80 528 3550 950 4300 2095 4565 1420 2267 2001 88 580 3700 950 4650 2095 4565 1420 2267 2167 96 634 3700 950 4650 2095 4565 1420 2267 2212 104 686 4050 950 5000 2095 4565 1420 2267 2372 112 739 4000 1300 5700 2095 4735 1420 2437 2532

CAC= Clean Air Chamber DAC= Dirty Air Chamber

70

A2

Key example: MJC 60/66/3-3 60 66 3-3

Filter area m2 cartridge type 66 -6.6m2 each No. of valves; no. of cartridges per valve

Hopper

No. of bins

354 354 490 558

1 1 1 1

716 852 957 957 1025 1093 1161

1 1 2 2 2 2 2

1297 1423 1423 1491 1560

2 3 3 3 3


Detachable fan performance, with open outlet, at running speed 2900 rpm. 3000

2400 2200 2000

2.2kW

1800

MJC

Pression (Pa)(Pa) Staticstatique Pressure

2600

3.0kW

1600

1.1kW 1400

Cartridge Filters

de0.75 0.75 toà3.03.0kW kW

2800

0.75kW

1200 1000 0

200

400

600

800

1000

1200

1400

1600

1800

2000

2200

2400

2600

2800

3000

3200

Débit d'air m3/h

Air volume m3/h

Detachable fan performance, with open outlet, at running speed 2900 rpm. 3600 3400

4.0kW; 7.5kW (petit) 4.0kW;5.5kW; 5.5kW; 7.5kW(small)

Static (Pa) PressionPressure statique (Pa)

3200 3000 2800 2600

7.5kW 7.5kW (petit) (small)

2400 2200 2000 1800

5.5kW

1600 1400

4.0kW

1200 1000 0

500

1000

1500

2000

2500

3000

3500

4000

4500

5000

5500

6000

6500

7000

7500

8000

Débit d'air m3/h

Air volume m3/h

Detachable fan performance, with open outlet, at running speed 2900 rpm. 5500

7.5kW (grand), 15.0kW, 18,5kW 7.5kW (large);11.0kW, 11.0kW; 15.0kW; 18.5kW

Pression statique (Pa)

Static Pressure (Pa)

5000 4500 4000

18.5kW

3500 3000

15.0kW

2500

7.5kW 7.5kW (grand) (large)

2000

11.0kW

1500 1000 0

1000

2000

3000

4000

5000

6000

7000

8000

9000

10000

11000

12000

13000

14000

15000

Débit d'air m3/h

Air volume m3/h 71


Description

MJC Mini

Cartridge Filters

Cartridge filter type MJC Mini

Applications:

The MJC Mini is a range of small Conveyor and bin venting. rugged reverse jet cleaned tubuSurface cleaning - shot, bead and lar cartridge filters designed for sand blasting continuous operation in process Powder coating for surface and general dust extraction apfinishing processes plications with free flowing dust. Building products, quarried The range of eight units offers minerals, ceramics Dry powder processes in chemical three cartridge sizes and high efand pharmaceutical industries ficiency on-line reverse jet clea2 ning. Filter areas range from 4m to 40m2 , using Dantherm patented energy saving UniClean cartridges. All MJC Mini dust collector units have integral pre-separation chambers to increase their dust load capacity whilst reducing the load on the filter cartridges. The design is modular, with tough fully welded sections bolted together enabling many customised orientations. Maintenance is from the top, with access via a single lid in each case. A range of space saving integral fans from 0.75kW to 4.0kW may be specified, with optional air silencers.

Features: Robust fully welded 2.5mm steel modules bolted together Weatherproof for exposed locations Filter area from 4m2 to 40m2 Normal max. operating temperature 80ËšC Three cartridge sizes available On-line cleaning with high efficiency diaphragm valves Compressed air pressure typically 5.0 to 5.5 bar Normal maximum negative/ positive operating pressure 8000Pa/2000Pa Integral pre-separation chamber Downflow/crossflow inlet air pattern reduces cleaning power required Five cartridge media types to cater for most applications Easy access for maintenance of cartridges and cleaning components

Options: Discharge by quick release bins or rotary valve Range of integral fans from 0.75kW to 4.0kW with optional air silencers Higher negative/positive operating pressure 15000Pa/5000Pa Operating temperature up to 100ËšC ATEX certified explosion relief panels when handling explosive dusts St1, St2, St3 Free standing dust collector, open based or insertable for direct mounting Differential pressure indicators; alarm switches

Technical parameters MJC Mini 4/22/21* 8/40/21* 9/22/22 13/22/32 16/40/22 24/40/32 26/66/22 40/66/32 4 8 9 13 16 24 26 40 Filter area m2 2 2 4 6 4 6 4 6 No.of cartridges Typical max. 1.1 1.1 1.1 2.2 2.2 3.0 3.0 4.0 fan power kW * Open base filter without hopper and collection bin Key example: MJC Mini 4/22/2-1 4 22 2-1 72

Filter area m2 cartridge type 22 - 2.2m2 each Number of cartridges for single valve


406 B

67.5

Cartridge Filters

300

117

FILTER SUPPLIED WITH 2 VALVE COMPLETE WITH INDIVIDUAL BUILT IN PULSE CONTROL EACH REQUIRING A 110V SUPPLY

FILTER SUPPLIED WITH 1.5m OF ½” BORE FLEXIBLE PIPE WITH 3/4” BSP FITTING ON EACH END CONNECTED HERE

MJC Mini

Planning in Data for MJC mini – sizes 4/22/21 and 8/40/21

465

96.5

205

OUTSIDE

900 F0 R 4M CA RT

CLEA N AIR DISCHARGE

500 FO R 2. 2M CA RT

380 OUTS ID E

86

86

B

582

600

540

277

VIEW ON A

300

680 160

160 160

20

40

20 600

600

22.5

17.5

161

277

161

40

17.5

20 160

MOUNTING FLANGE

12 HO LES 12 DIA

MOUNTING FLANGE

VIEW ON B

73


406 117

67.5

465

"B"

86

7.5 540

E

694

205 OUTSID

BIN REMOVAL

VIEW ON "A"

185

600

22.5

185

185

185

695 I/FLANGE

14 HOLES 12 DIA

510 I/FLANGE MOUNTING FLANGE DE TAIL

CONTROLLER

205

22.5

45

tank

45

74

600

185

185

185

VIEW ON "B"

1400 FOR 6.6M CART

CLEAN AIR DISCHARGE

250

250 DIA Q/F

380 OUTSIDE

86

"A"

582

600

185

900 FOR 4M CART

600 96.5

500 FOR 2.2M CART

MJC Mini

Cartridge Filters

Planning in data for MJC mini sizes 9/22/22, 16/40/22 and 26/66/22


Cartridge Filters

MJC Mini

Planning in data for MJC mini sizes 13/22/32, 24/40/32 and 40/66/32

Detachable fan performance, with open outlet, at running speed 2900 rpm. 4000

de 0.750.75 Ă 3.0kW to 3.0 kW 4.0kW plus haute pression

3800

4.0 kW high pressure

3600 3400

Pression statique (Pa) Static Pressure (Pa)

3200

4.0kW HP option

3000 2800 2600 2400 2200 2000 1800

2.2kW

1600

3.0kW

1.1kW

1400

0.75kW

1200 1000 0

200

400

600

Other fan sizes available on request.

800

1000

1200

1400

1600

1800

2000

2200

2400

2600

2800

3000

3200

Airflow DĂŠbit d'air m3/h m3/h

75


ATEX II D certified equipment under n° FTZU 02 ATEX 0253

FMC 200

Cartridge Filters

Cartridge filter type FMC 200 and FMCZ 200

Applications: Bulk handling and installations Metal cutting, welding and other finishing processes Dry construction materials, clay, brick and block making Light and medium duty dust extraction from most processes

Description The FMC 200 is a range of reverse jet cleaned cartridge filters designed for continuous operation in light to medium duty bulk handling and process applications. The range of eight unit sizes offers two filter cartridge lengths served by a high efficiency reverse jet cleaning system with energy saving immersion type valves. Multiple units may be mounted together to operate as a single larger unit. All FMC units have a built-in pre-separation chamber and diffuser wall to distribute the dust evenly on the filter cartridges. The cartridges incorporate Dantherm's patented UniClean components for more efficient cleaning and savings in compressed air consumption. All maintenance is performed from the unit front, making it suitable for locations with limited headroom. FMCZ 200 includes ATEX certified explosion panels for use with explosive dusts in classes St1,St2 or St3. Maximum reduced explosion pressure Pred = 0.3bar. Technical parameters Standard no. of explosion Type relief panels St1 St2 FMCZ200-2L

1

2

FMCZ200-4L

2

2

FMCZ200-6L

2

3

FMCZ200-8L

2

3

FMCZ200-2A

2

2

FMCZ200-4A

2

2

FMCZ200-6A

2

3

FMCZ200-8A

3

4

Standard explosion vents 410x410. Filter body and hopper : St1, Kst = max.200 bar x m/s and Pmax = 9 bar. St2, Kst = max.300 bar x m/s and Pmax = 9 bar. St3, Kst = max.600 bar = special order.

Marking The St1 version is marked II D St1. II D St2. The FMCZ200 filter body in the St2 version is marked: The marking is based on product certification by FTZU No. 1026.

Please note: for FM fan details see pages 55-57 for NRS3 rotary valve details see page 58 76

Features: Robust galvanised steel construction Weatherproof for exposed locations Filter area from - polyester: 32m2 to 212m2 cellulose - 72m2 to 464m2 Two cartridge sizes available, with 4.0 or 6.6m2 filter media (polyester); 8.8 or 14.5 m2 (cellulose/PE) On-line cleaning with high efficiency diaphragm valves Compressed air pressure typically 5.5 bar Normal maximum negative/ positive operating pressure 4000Pa/1500Pa Integral pre-separation chamber with diffuser Downflow/crossflow inlet air pattern reduces cleaning power required Four filter media types for most applications Good access for maintenance from front of unit Cleaning sequence controller type NF8HD in IP65 enclosure Maximum temperature 75ËšC

Options: Discharge options include 50 or 100 litre quick release bins, balanced flap valves or rotary valve - ATEX certified where applicable Range of FM integral fans from 3kW to 18.5kW In-line and enclosure type silencers Air inlet wear plates for abrasive dusts ATEX certified explosion relief panels when handling explosive dusts St1, St2, St3 Free standing dust collector, with hopper flange or open based for direct mounting Dedicated control systems for complete dust extraction installation


Max. 430

Planning in data for FMC 200

300

40 650

min. 900

275

1140 650

200

¯250

65

145

100

FMC 200

240

200 ¯315

325

1135

1690

1940

2340

2585

325

410 x 410

Free space for maintenance

1305

MAX. 3200

435

Cartridge Filters

180

245

¯250

¯16

¯16

50L

513

600x400

615

963

245 Max. 430

Max. 560

1065

¯315

650

200

200

465

¯315

265

798 1950

285

145

975

1135

2340

2340 1135

975

2585

325

2585

975

¯315

1305

MAX. 3550

145

¯315

1305

MAX. 3200

270

65

65

1300

265

¯16

¯16

1163 1265

1812 1914

77


260

465

¯400

800

265 285

65

2600 145

¯400

1305

MAX. 3550

FMC 200

Cartridge Filters

Max. 560

Technical parameters

975

1135

2340

2585

1625

¯16

50 1250

Type

No. of cartridges

Filter area (m2)

Weight [kg]

FMC200-2L

8

Standard : 32

239

FMC200-2L

8

Cellulose : 72

239

FMC200-4L

16

Standard : 64

287

FMC200-4L

16

Cellulose : 144

287

FMC200-6L

24

Standard : 96

438

FMC200-6L

24

Cellulose : 216

438

FMC200-8L

32

Standard : 128

515

FMC200-8L FMC200-2A FMC200-2A

32

Cellulose : 288

515

8

Standard : 53

677

8

Cellulose : 116

677

FMC200-4A

16

Standard : 106

780

FMC200-4A

16

Cellulose : 232

780

FMC200-6A

24

Standard : 159

876

FMC200-6A

24

Cellulose : 348

876

FMC200-8A

32

Standard : 212

1009

FMC200-8A

32

Cellulose : 464

1009

FMC FMC 200 -2L cartridge filter 200 Cartridge diameter in mm 2 Number of cartridges, each supporting 4 cartridges L Height of the trays: L=low; A=high

1215 2565

Inlet and outlet location for FMC200 L and A type Inlet positions (at rear):

Outlet without fan:

Top Left

M

L1

R1

L1

M

R1

L2

L1

R1

Left

R2

Bottom Filter front

Fan position (at top): M

L1

R1

L1

M

R1

L2

L1

R1

Right

R2

Outlet without fan: Right RD90

RD270

RD180

Technical parameters Type FMC200-2L FMC200-2A FMC200-4L FMC200-4A FMC200-6L FMC200-6A FMC200-8L FMC200-8A 78

Inlet position M L1 R1 M L1, R1, R1/L1* L1 R1, L2, R2, R1/L2*, R2/L1*

Inlet direction Top Right, Left, Bottom Top Right, Left, Bottom Top Right, Left, Bottom Top Right, Left, Bottom

Fan location M R1 L1 M R1, L1 R1 L1, R2, L2

Bold elements correspond to standard locations. *For diameters 500 and 560 on the FMC200-6A and FMC200-8A, A T-duct links both inlets.

Fan outlet

Outlet, no fan

RD270 RD180, RD90 RD270 RD180, RD90 RD270 RD180, RD90 RD270 RD180, RD90

Right Left Right Left Right Left,Top Right Left, Top


Inlet and explosion relief panel location on FMCZ200-L

*

Cartridge Filters

FMCZ 200

FMCZ200-L – For St1 dust

Elevation on rear of filter body

FMCZ200-L – For St2 dust

*

* Elevation on rear of filter body

Explosion relief panel:

Side view of the filter FMCZ200-2L for St2

Inlet:

Inlet diameter 160

250

315

H

B

50L

400

Location

B

H

Left Right Top Bottom Left Right Top Bottom Left Right Top Bottom Left Right Top Bottom

113 113 113 113 160 160 160 160 195 195 195 195 260 260 260 260

1415 1415 1665 1165 1415 1415 1665 1165 1415 1415 1665 1165 1415 1415 1665 1165

All the dimensions are in mm.

79


Inlet and explosion relief panel location on FMCZ200-A

FMCZ 200

Cartridge Filters

FMCZ200-A – For St1 dust

Elevation on rear of filter body

FMCZ200-A – For St2 dust

Elevation on rear of filter body Explosion relief panel:

Side view of the filter FMCZ200-2A for St2

Inlet:

Inlet diameter 160

250

315

400 H

B

All the dimensions are in mm.

50L

80

Location

B

H

Left Right Top Bottom Left Right Top Bottom Left Right Top Bottom Left Right Top Bottom

113 113 113 113 160 160 160 160 195 195 195 195 260 260 260 260

1685 1685 1935 1435 1685 1685 1935 1435 1685 1685 1935 1435 1685 1685 1935 1435


Robust fully welded 4mm steel body, hot dip galvanised Fully weatherproofed for exposed locations Filter area 24m2 Normal max. operating temperature 80ËšC Patented UniClean cartridges On-line cleaning with three high efficiency diaphragm valves Compressed air pressure typically 5.0 to 5.5 bar Safe access for maintenance of cartridges and cleaning components Cartridges exchanged from clean air side

Cartridge Filters

Features:

SiloSafe 24

Cartridge filter type SiloSafe 24 and SiloSafe 24 F

Options :

Description The SiloSafe 24 and SiloSafe 24F are rugged low profile tubular cartridge filters designed specifically for ventilating pneumatically filled storage silos. The filter bodies are manufactured from 4mm steel, fully welded and hot dip galvanised. They have been independently tested to offer a reduced explosion pressure (Pred) of 0.75bar, with a test pressure of 1.35bar, when handling explosive dusts for ATEX compliance. The generous 24m2 filter area and filter body volume enable secure operation under difficult conditions, assisted by the high cleaning efficiency of the Dantherm patented UniClean cartridges. The SiloSafe 24F has fan assisted extraction that may be employed if silos are filled by a gravity feed system.

SiloSafe 24F with efficient 2.2kW fan Differential pressure indicators; alarm switches Alternative cartridge media types to cater for most applications

Applications: Venting pneumatically filled storage silos Cement batching plant Bulk material storage and distribution for building materials and minerals

Technical parameters Type SiloSafe-24

Weight kg

SiloSafe-24 Fan

160

125

81


SiloSafe 24

Cartridge Filters

Planning in data for SiloSafe24

¾”BSP female connection for air supply

Inside flange

Controller with IP65 enclosure and local isolator requiring 110 V or 220 V supply

18 holes Ø 12

Filter mating flange details

82


3/4“ BSP female connector for air supply

Cartridge Filters

SiloSafe 24

Planning in data for SiloSafe-24 F

Inside flange

Controller with IP65 enclosure and local isolator requiring 110 or 220 V supply

18 holes Ă˜ 12

Filter mating flange details

83


Cyclone GCS & GC

Material Separators

Cyclone type GCS and GC

Options:

Features: Robust fully welded 2mm steel body with painted finish Fully weatherproofed for exposed locations Inspection door on cone Outlet flange for discharge via rotary valve

Description

Heavy duty 3mm construction Support structure Adjustable air outlet complete with weather cowl Antijamming probe GCS cyclone diameters from 580 to 2400mm with approximate airflow volume range from 1800 to 27000m3/hour GC cyclone diameters from 2400 to 4000mm with approximate airflow volume range from 25000 to 72000m3/hour

Applications:

The GCS and GC ranges of medium efficiency cyclones are ideal Medium efficiency pre-separation, for use as pre-separators or spark particularly wood dust and other non-abrasive materials traps before a conventional bag or cartridge filter. The GCS and GC have relatively low profiles so may be specified where headroom is limited. Separation efficiency for typical wood saw dusts can exceed 95%, but with lower efficiencies for finer dusts. Construction is normally 2mm steel, fully welded and painted. An inspection door is provided on the cone. Thickness [mm]

Standard cyclone with Standard cyclone tangential transformafor return air circuit tion for inlet.

2 3

Cyclone type GCS with elbow-cap and adjustable damper

1800

580

1900

100

GCS 840

2700

700

2310

130

GCS 960

4000

840

2755

180

GCS 1100

5000

960

3215

235

GCS 1300 GCS 1500

6800

1100

3865

300

9000

1300

4450

380

GCS 1700

11500

1500

5160

560

GCS 1900 GCS 2100

14400

1700

5780

680

17300

1900

6440

805

GCS 2400 GCS 2700

21600

2100

7125

1000

27000

2400

8100

1320

b

ØA

c

Ø Sort

ie

e

Type GCS 700

Technical parameters Airflow Dia. Height Weight [m3/h] [mm] [mm] [kg]

H

VIEW FROMVUE ABOVE DE DESSUS ØC

Right inlet Entrée à droite sur demande on request

d

a

700

f

No door on Pas de porte size sur700 la taille

Left inlet

800

Entrée à gauche

84

ØB


ØB

ØC

700

180

160

840

220

180

960

260

1100

d

Ø outlet

1800

350

220

2700

395

280

180

4000

482.5

350

2172.5

235

5000

545

400

1070

2647.5

300

6800

620

450

1250

3000.5

380

9000

735

500

5117

1400

3524.5

560

11500

850

600

1330

5740

1550

3957.5

680

14400

965

700

1435

1485

6420

1680

4442.5

805

17300

1080

750

1570

1635

7075

1830

4897.5

1000

21600

1195

850

1820

1800

8050

2100

5677.5

1320

27000

1375

900

f

Weight Airflow [kg] [m3/h]

a

b

c

H

e

580

955

535

410

1900

590

1280

100

700

1130

620

530

2280

690

1507.5

130

200

855

1373

700

640

2713

820

1810.5

300

220

960

1670

790

715

3175

950

1300

350

240

1100

2070

920

875

3865

1500

400

280

1300

2318

1060

1030

4408

1700

450

300

1500

2752

1185

1180

1900

500

325

1700

3100

1310

2100

550

350

1900

3500

2400

600

375

2100

3870

2700

700

400

2400

4430

Material Separators

ØA

Cyclone GCS & GC

Type

Dimensions in mm.

Return air connection type GCS

E

Ø B int.

F

50

Thickness 20/10 ep:20/10

Ø A int.

BAG

Ø B int

Ø A int.

BT/BAG (Ø B>650)

C

D

Type

ØA

ØB

C

D

E

F

700

300

200

215

250

252

667

840

375

240

250

250

292

739,5

960

450

280

288

300

332

865

1100

500

325

313

300

377

915

1300

600

375

363

350

427

1065

1500 1700

700

425

413

400

477

1215

800

500

463

450

552

1365

1900

900

550

513

500

602

1515

2100

1000

600

563

600

652

1715

2400

1100

650

613

650

702

1865

2700

1250

750

688

750

802

2115

50

Cyclone type GC Type

Technical parameters Airflow volume Diameter Height (average) [m3/h] [mm] [mm]

Weight [kg]

GC 2400

25000

2400

7160

1250

GC 2700

30000

2700

8100

1460

GC 3000

40000

3000

8920

1700

GC 3300 GC 3600

50000

3300

9945

2150

60000

3600

10820

2560

GC 4000

72000

4000

12120

3100

Dimensions in mm.

85


out let

Cyclone GCS & GC

Material Separators

Cyclone type GC with elbow-cap and adjustable damper with lockable blade

Construction in 2mm cold rolled sheet, cleaned, phosphated with primer and gloss finish Alternative construction in 3mm - Can be supplied with an internal wear-resistant lining

86

Type GC2400

ØA

ØB

ØC

ØD

a

b

c

H

e

f

g

Ø outlet

650

400

2400

1500

3360

1950

1850

7160

2450

4560

1500

900

GC2700

700

500

2700

1700

3700

2920

2000

8100

2680

5255

1720

1000

GC3000

750

550

3000

1900

4200

2970

2350

8920

2900

5650

1886

1100

GC3300

850

650

3300

2100

4600

2770

2575

9945

2830

6390

2100

1250

GC3600 GC4000

900

750

3600

2200

5000

3020

2800

10820

3140

6955

2456

1400

950

800

4000

2400

5600

3420

3100

12120

3830

7760

2750

1500


Cyclone type NC

Options: Support structure Cyclone inlet with QF or FL flange Transition piece for rotary valve Waste bin NC cyclone diameters from 500 to 2500mm with approximate airflow volume range from 2000 to 48000m3/hour

Type NC 500 - 2500 NC cyclone, left (as drawing)

47011.xxx 47010.xxx

Cyclone inlet, QF (NC 500 – NC 1300)

22019.xxx

Cyclone inlet, FL (NC 500 – NC 2500)

22219.xxx

Cyclone tangential outlet left for NC right cyclone

47020.xxx

Cyclone tangential outlet right for NC left cyclone

47021.xxx

Transition for NRS 4 rotary valve

47030.xxx

Transition for NRS 10 rotary valve

47035.xxx

Waste bin for cyclone

47100.000

Applications: Medium / high efficiency preseparation, particularly wood dust or other non-abrasive materials

air flow volume

NC cyclone, right (opposite of drawing)

Material Separators

Robust fully welded 2mm steel body with painted finish, 3mm in larger sizes Fully weatherproofed for exposed locations Normal max. temperature 75˚C Outlet flange for discharge via rotary valve

Description The NC range of conventional medium/high efficiency cyclones is ideal for use as a pre-separator or spark trap before a conventional bag or cartridge filter. Separation efficiency for wood dusts can exceed 90%, but with lower efficiencies for finer dusts. Construction is normally 2mm steel, fully welded and painted.

Cyclone NC

Features:

inlet velocity Type NC 500 NC 700 NC 1000 NC 1150 NC 1300 NC 1600 NC 2000 NC 2500

A B C øD øE øF H I J K Weight [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg] 1000 1430 2048 2395 2825 3300 3930 4205

700 990 1500 1800 2000 2300 2600 3000

80 60 100 100 120 100 170 170

500 250 700 400 1000 560 1150 630 1300 710 1600 900 2000 1200 2500 1600

200 315 400 450 450 500 630 710

126 206 216 240 300 357 401 507

285 305 1780 444 501 2480 485 606 3648 550 675 4300 600 700 4945 905 600 5700 1247 1200 6700 1364 1200 7375

53 123 306 433 550 804 1278 1647

87


Multi-cyclone MCA

Material Separators

Multi-cyclone type MCA Description The MCA is a range of 7 high efficiency enclosed multi-cyclones. They are particularly suitable for solids separation from flue gases, but are equally useful for ambient temperature separation such as in earth and gravel processing and are capable of handling abrasive materials. The MCA multi-cyclone consists of a number of rows of mini cyclones in a steel enclosure with maintenance access from the top, mounted on discharge hopper with either a steel bin or flange for connection to a rotary valve.

Features: Low differential pressure mini cyclone arrangement Robust welded steel housing and discharge hopper Maximum temperature 300째C Convenient access for maintenance with low cost mini-cyclone replacement Extended life as only small replaceable mini cyclones subject to wear

Options: Insulation for high temperature applications Discharge outlet damper Rotary valve Waste bin 100 litre Approximate airflow volume range from 2800 to 63000m3/hour

Applications: High efficiency particle separation in flue gas applications Pre-separation of abrasive and non-abrasive material in mineral processing, foundry and steel industries

88


Size MCA-1 MCA-2 MCA-3 MCA-4 MCA-5 MCA-6 MCA-7

Max. gas flow m3/h

Min.

Max.

Abrasive dust

1

4

2800

Weight with max. number of modules Non-abrasive dust [kg] 4200

420

5

9

6300

9450

790

10

16

11200

16800

1320

17

25

17500

26250

2340

26

36

25200

37800

3000

37

48

33600

50400

4200

49

60

42000

63000

5000

NFV and NFVZ

Number of modules

Material Separators

Multi-cyclone MCA Technical parameters

Material separators type NFV and NFVZ

Features: Robust fully welded steel construction with painted finish Fully weatherproofed for exposed locations Self cleaning coarse screen Outlet flange suitable for connection to transport system or collection bin Low energy consumption

Options: Description The NFV and NFVZ ranges of coarse separators are designed for continuous separation of coarse particles from an airstream. Air passes through a screen, but material arrested by the screen drops into a large, well sealed rotary valve that discharges the coarse material for disposal or transport for re-use. The NFVZ version is ATEX certified for use with explosive materials and has a maximum reduced explosion pressure Pred = 0.3bar. The NFVZ is fitted with upward facing explosion panels mounted on a slightly inclined roof. These units are typically used as pre-separators before conventional bag or cartridge filters.

Four sizes available with airflow volumes up to 20000m3/hour ATEX certified option (NFVZ) for explosive dusts in class ST1 or St2

Applications: Coarse pre-separation, particularly wood-based processes

89


Type NFV & NFVZ

Material Separators

NFV

Air and dust

Air and material

Material

NFVZ 410 x 410 explosion panel

Air and material

Air and dust

Material No. of explosion panels 410x410

Technical parameters Type NFV-3 NFVZ-3

3000

NFV-7 NFVZ-7

7000

NFV-12 NFVZ-12

12000

NFV-20 NFVZ-20

20000

Type NFV-3 NFVZ-3 NFV-7 NFVZ-7 NFV-12 NFVZ-12 NFV-20 NFVZ-20 90

Type NFVZ

Airflow Power Weight (m3/h) (kW) (kg) 1.1 1.5 2.2 4.0

NFVZ-3 ST1 NFVZ-7 ST1 NFVZ-12 ST1 NFVZ-20 ST1 NFVZ-3 ST2 NFVZ-7 ST2 NFVZ-12 ST2 NFVZ-20 ST2

235 510 740 1250

ATEX designation

1 2 II D ST1

2 4 1 2

II D ST2

3 6

A [mm]

B [mm]

C [mm]

DxE [mm]

FxG [mm]

H [mm]

ØD [mm]

700

930

700

600x250

600x350

188

200 QF

1080

1380

1080

920x385

920x530

290

315 QF

1400

1760

1400

1200x500

1200x700

375

400 QF

1800

2345

1800

1550x650

1550x910

483

500 QF


2

3

1 4 5

Typical separation of particles larger than 63 micron Wide range of airflow volumes from 25000m3/h up to 90,000m3/h Adjustable vanes to optimize separation ratio Incorporates discharge hopper with various outlet options May be supplied in tandem with FS filter to save space and installation time Suitable for higher temperature operation

Material Separators

Particle > 63 micron Particle < 63 micron Gas flow

Features:

Skimmer

Material separator type Skimmer

Options: 1 Filter housing

3 Integrated skimmer

2 Dirty gas hood

4 Dust collecting hopper

Discharge hopper with flange to suit rotary valve

5 Discharge screw

Applications: Asphalt manufacturing processes Metal melting flue gas cleaning

Description The Dantherm Filtration Skimmer is a high volume coarse particle preseparator, developed particularly for the asphalt industry but equally suitable for coarse separation of particulate matter in flue gases from metal melting and similar processes. With tangential inlet and axial outlet, the skimmer is fitted with internal adjustable vanes to preset the required level of pre-separation. There are no moving parts in normal operation. A flanged opening is provided for discharge of separated material.

1

3 Dirty gas inlet

Outlet

2 Flow2adjustig vane

Flow adjusting vane

1 Skimmer 2 Flow adjusting platesvains 3 Raw gas inlet

91


Silos

Features:

Silos

Description The Dantherm silo range comprises eleven sizes of robust steel sectional silos with storage capacities from 80m3 to 950m3 and diameters from 4200mm to 8200mm. They are self-supporting and relocatable if required. They are suitable for the storage of explosive dusty materials in class St1, such as wood based materials, when protected by ATEX certified Dantherm explosion relief panels. Good access for maintenance is provided by an access door at low level and a trap door in the silo top.

Applications: Storage of waste from wood based manufacturing processes Storage of agricultural products for food and feed production Any lightweight bulk storage application

Manufactured from 3mm or 4mm steel according to size Maximum stored material bulk density 350kg/m3 Centrally mounted fill aperture Hinged and bolted access door 2000 x 1200mm with internal protection Access hatch on silo top 500mm diameter Maximum storage temperature 75ËšC Explosion protection class St1 with ATEX certified explosion panels at high level Overpressure tolerance 0.94 to 1.83bar , according to model Additional crossbeam roof supports on larger units

Options: Roof access ladder and intermediate platform, according to silo height Perimeter handrails Silo fill adaptors Choice of material discharge devices Intermediate bottom plate at 200mm height Level probes Glazed inspection openings Additional supports to resist negative pressure in silo Fire protection systems

Type SILO80E2 SILO120E2 SILO160E2 SILO240E2 SILO320E2 SILO410E2 SILO510E2 SILO480E2 SILO630E2 SILO790E2 SILO950E2

Capacity [m3]

Ă˜ [m]

Height Number of Resistance Predmax [m] panels [bar ] [bar ]

No. of Ex. panel

Weight [kg]

80

4,2

6

10

1,83

1,46

1,5

3

3300

120

4,2

9

10

1,83

1,46

2

4

4300

160

5,8

6

14

1,32

1,1

2,5

5

4500

240

5,8

9

14

1,32

1,1

3,5

7

6100

320

5,8

12

14

1,32

1,1

5

10

8000

410

6,6

12

16

1,16

0,9

6

12

9500

510

6,6

15

16

1,16

0,9

9

18

11400

480

8,2

9

20

0,94

0,74

7

14

9400

630

8,2

12

20

0,94

0,74

9

18

12100

790

8,2

15

20

0,94

0,74

10,5

21

14500

950

8,2

18

20

0,94

0,74

17,5

35

17000

Explosion panel areas computed according to VDI3673 (homogeneous system).

92

Ex area [m2]


Technical parameters

Rambardes

Chevêtre support Roof supporttoit silo Trou d'homme Ø 500 mm access hatch Ø 500 mm Roof panel de toit Panneau

Silos

Trou Fill deaperture remplissage

Explosion Éventspanels d'explosion

Échelle Ladder supérieure

Cornière Stiffening flange de renfort

Assemblage Intermediate assembling for intermédiaire silo H>9m pour silo H>9 m

Palier Platform intermédiaire

Panneau Body housing de corps

Cornière Stiffening flange de renfort

Ladder Échelle inférieure

Access door

Porte d'accès silo

Perçage pour fixation au sol sur structure métallique

Mounting flange

93


COMBIFAB fans

Features:

COMBIFAB

Fans

Description COMBIFAB high efficiency radial fans comprise three distinct designs, for clean air (R), for dust and chip extraction (S) and as transport fans for chips, shavings etc (T). Depending upon power and site requirements, they may be directly driven or belt driven with various drive options.

D1 & D2 D1 - direct drive option for smaller fans with a flange mounted motor up to 7.5kW D2 - direct drive option for larger fans with a foot mounted motor mounted on a pedestal, typically from 11.0kW upwards

High efficiency R-Type design up to 87% efficiency; airflow volumes from 0.2 to 25m3/s and total pressures up to 7000Pa. Dust capacity 5g/m3 max size 2x2x2mm High efficiency S-Type design up to 81% efficiency; airflow volumes from 0.2 to 25m3/s and total pressures up to 10000Pa. Dust capacity 500g/m3 max size 20x20x40mm High capacity T-Type design up to 61% efficiency; airflow volumes from 0.2 to 25m3/s and total pressures up to 10000Pa. Dust capacity 100g/m3 max size 20x40x90mm Maximum operating temperature 70ËšC Maximum ambient temperature 50ËšC

Options: G5 & G5A G5 - belt drive option for smaller fans with the motor mounted on a fan bearing pedestal, typically from 7.5 to 37.0kW G5A - as for G5 but with a pedestal to accommodate larger motors within the range 22.0 to 55.0kW

G3 G3 - belt drive option for larger fans, with the motor mounted on a common base frame, typically from 75.0kW upwards

Fan positions according to EUROVENT

94

Viewed from motor side.

ATEX compliant Combifab-Z version for explosive dusts and gases Acoustic enclosures Air silencers Anti-vibration mountings Flexible duct connections Drain plug Inspection panel Differential pressure switch Speed sensor Various motor types and standards

Applications: Clean air fans for all clean air side dust extraction and ventilation duties Dust and chip fans for handling air contaminated with dust and light waste Transport fans for low pressure conveying systems


Chip impeller - Type S

Transport impeller - Type T

The clean air impeller is a closed blade impeller with backward curved blades. This impeller is used for transport of clean air and air with a small quantity of fine dust, such as welding smoke, oil mists, or exhaust gases. The clean air impeller has an efficiency of up to 87%.

The chip impeller is a closed blade, partly selfcleaning impeller with straight, backward inclined blades. This impeller is used to handle air containing grinding and polishing dust, dry sawdust, and shavings, etc. The chip impeller has an efficiency of up to 81%.

The transport impeller is an open blade, selfcleaning impeller with straight, radial blades. This impeller is used for transport of shavings, chips, etc. The transport impeller has an efficiency of up to 61%.

COMBIFAB Z Fan (ATEX compliant) The Combifab Fan is also available in an ATEX version for dusts and gases. For dusts the fan is suitable for zone 21 or 22 internally, for gases it is zone 1 or 2.

Special mandatory features and marking

External zone

Non zone

Zone 22

Zone 21

Fans

Clean Air impeller - Type R

COMBIFAB

The COMBIFAB fan impeller types

G5: RD0 or LG0 only

D1/D2: Direct drive

Type

G5: Belt drive type G5

G5A: Belt drive type G5A

Inlet diameter [mm]

160 180 200 224 250 280 315 355 400 450 500 560 630 D2 / D2 / D2 / 0.40 D1 D1 D1 D1 G5 G5 G5 D2 G5 G5 G5A G5A D2 / G5A G5A D1 D1 D1 D2 D2 D2 0.56 G5

Internal zone Non zone

Standard fan Standard motor No marking

Motor Ex II 3D T4 or Motor Ex II 3G T4 Marking: II 3DG T4

Motor Ex II 2D T4 or Motor Ex II 2G T4 Marking: II 2DG T4

Zone 22 (2)

Marking:

COMBIFAB Z Inspection door II DG T4 Interior Zone 22/2

Zone 21 (1) COMBIFAB Z Copper inlet Inspection door D1 / D2: temp. sensor on bearing* Marking: II DG T4 Interior 21/1

COMBIFAB Z Inspection door Motor Ex II 3D T4 or Motor Ex II 3G T4 Marking: II 3DG T4 Interior Zone 22/2

COMBIFAB Z Copper inlet Inspection door D1 / D2: temp. sensor on bearing* Motor EX II 3D T4 or Motor Ex II 3G T4 Marking: II 3DG T4 Interior 21/1

COMBIFAB Z Inspection door Motor Ex II 2D T4 or Motor Ex II 2G T4 II 2DG T4 Interior Zone 22/2

COMBIFAB Z Copper inlet Inspection door D1 / D2: temp. sensor on bearing* Motor Ex II 2D T4 or Motor Ex II 2G T4 Marking: II 2DG T4 Interior 21/1

Marking:

Note: with acoustic enclosure: Zone outside is max one step from the inside zone. The motor must be with thermistor as overload protection. * Type depends on motor make. VEM, MEZ: type PT100 T4: Also available in other temperature ratings (long delivery time) 95


COMBIFAB

Fans

Planning in Data for COMBIFAB 0.40

Design D2

Design D1

Technical parameters Type

Impeller diameter

A

B

C

ØD

D1

E

F

F1

G

G1

H

H1

0.40-160 0.40-180 0.40-200 0.40-224 0.40-250 0.40-280 0.40-315 0.40-355 0.40-400 0.40-450

355 398 447 501 562 631 708 794 891 1000

112 125 140 160 180 200 224 250 280 315

200 224 250 280 315 355 400 450 500 560

30 30 30 30 30 40 40 40 40 40

160 180 200 224 250 280 315 355 400 450

192 212 232 261 289 318 349 394 438 488

417 463 523 583 663 743 839 939 1039 1179

312 346 384 428 476 540 601 670 746 832

238 264 296 332 374 420 469 530 594 658

265 300 330 370 410 460 520 580 650 730

245 275 305 340 385 430 480 530 590 660

550 610 680 760 850 960 1070 1200 1340 1490

510 575 635 710 795 890 1000 1110 1240 1390

Type

K (R - S - T)

26 – 32 0.40-160 30 – 37 0.40-180 66 – 73 – 43 0.40-200 0.40-224 69 – 77 – 43 0.40-250 73 – 82 – 42 0.40-280 74 – 84 – 38 0.40-315 89 – 100 – 47 0.40-355 94 – 106 – 52 0.40-400 110 – 123 – 56 0.40-450 120 – 134 - 58 * Weight excl. standard motor All dimensions in mm

96

K1

N

u1

46 46 47 47

30 30 30 30 50 50 50 50 50 50

6 6 6 6 6 6 8 8 12 12

42

R1

n

R

57 67 72 84 97 112 122

2 2 2 1 1 1 1 1 1 1

72 79,5 87 80 80 100 100 100 100 115

Q1

95 105 87 99,5 97 107 102

p

Q

S

T

u

Weight kg * (R - S - T)

2 3 1 1 2 2 4 3 3 4

116 86 94 104 87,5 100 111 100 110 100

146 159 174 194 214 244 268 294 324 359

232 258 284 314 349 399 444 494 544 604

8 10 10 12 14 14 14 16 16 18

28 – 27 41 – 40 46 – 43 – 46 47 – 60 – 63 94 – 96 – 88 137 – 139 – 139 141 – 133 – 139 201 – 211 – 194 254 – 263 – 259 305 – 332 - 311


Design D2 Type

Impeller diameter

A

B

C

ØD

D1

F

F1

G

G1

H

H1

0.40-500 0.40-560 0.40-630

1122 1260 1418

355 400 450

630 710 800

50 50 50

500 560 630

538 600 670

940 1049 1174

735 826 926

812 910 1023

748 830 927

1675 1875 2100

1560 1740 1950

Type

Weight kg *

K

R1

n

R

Q1

p

Q

S

T

v

u

0.40-500 0.40-560 0.40-630

713 987 1158

124 128 163

206,5 153 170

1 1 1

206,5 154 170

172 192,5 172

2 2 3

172 192,5 172

413 460 510

688 770 860

12 12 12

12 14 16

Fans

COMBIFAB

Planning in Data for COMBIFAB 0.40

* Weight excl. standard motor All dimensions in mm

Design G5 Type

Impeller diameter

A

B

C

ØD

D1

E

F

F1

G

G1

H

H1

J

0.40-250 0.40-280 0.40-315 0.40-355 0.40-400 0.40-450

562 631 708 794 891 1000

180 200 224 250 280 315

315 355 400 450 500 560

30 40 40 40 40 40

250 280 315 355 400 450

289 318 349 394 438 488

528 608 704 804 904 1044

476 540 601 670 746 832

374 420 469 530 594 658

410 460 520 580 650 730

385 430 480 530 590 660

850 960 1070 1200 1340 1490

795 890 1000 1110 1240 1390

902 903 904 904 904 904

Type

Weight kg * R - S -T

K R - S -T

L

M

N

u1

R1

n

0.40-250 0.40-280 0.40-315 0.40-355 0.40-400 0.40-450

273 – 275 - 267 313 – 313 – 308 338 – 330 – 336 386 – 396 – 384 435 – 446 – 440 491 – 517 – 496

73 - 77 - 42 74 - 84 - 38 89 - 100 - 47 94 - 106 - 52 110 - 123 - 120 120 - 134 - 58

596 591 592 592 592 592

214 244 268 294 324 359

13 18 18 18 18 18

6 6 8 8 12 12

67 72 84 97 112 122

1 1 1 1 1 1

R

Q1

p

Q

S

T

u

80 87 100 99,5 100 100 97 100 107 115 102

2 2 4 3 3 4

87.5 100 111 100 110 100

214 244 268 294 324 359

349 399 444 494 544 604

14 14 14 16 16 18

* Weight excl. standard motor All dimensions in mm

97


COMBIFAB

Fans

Planning in data for COMBIFAB 0.40

Design G5-A

Type 0.40-500 Type

Impeller A diameter 1122

355

K R - S -T

B

C

Ø D D1

E

630

50

500

60

L

M

N

u1

409

23

12

0.40-500 124 – 144 – 58.8 730

538

F

F1

G

939,5 735,5 812

R1

n

R

2

204,5

G1

H

H1

J

748 1875 1560 1048 675 – 697 - 690

Q1

p

Q

S

T

V

u

4

171

409

684

12

12

H

H1

* Weight excl. standard motor All dimensions in mm

Planning in data for COMBIFAB 0.56

Design D2

98

Weight kg * R - S -T

Design D1

Type

Impeller diameter

A

B

C

ØD

D1

E

F

F1

G

G1

0.56-224 0.56-250 0.56-280 0.56-315 0.56-355 0.56-450 0.56-500

355 398 447 501 562 708 794

200 224 250 280 315 400 450

224 250 280 315 355 450 500

30 30 40 40 40 40 40

224 250 280 315 355 450 500

261 289 318 349 394 488 538

447 497 563 633 723 879 999

353 392 447 496 552 684 763

247 278 313 354 398 496 557

280 325 360 405 450 580 640

240 265 300 335 380 460 520

600 520 670 590 760 660 850 740 950 830 1180 1040 1320 1160


K R - S -T

0.56-224 0.56-250 0.56-280 0.56-315 0.56-355 0.56-450 0.56-500

43 – 51 – 30 45 – 54 – 30 41 – 51 – 21 53 – 64 – 31 61 – 73 – 31 81 – 97 – 34 72 – 90 – 33

K1

N

u1

R1

n

R

Q1

p

Q

S

T

u

Weight kg * R - S -T

46 46

30 30 50 50 50 50 50

6 6 6 8 8 12 12

76 78 97 82 79,5 102 97

1 1 1 2 2 3 3

80 100 100 80 100 80 100

85

1 3 3 1 2 4 5

86 94 108 119 99,5 123,5 109

232 256 294 324 359 444 494

256 282 324 359 399 494 545

12 12 12 14 16 18 20

32 – 35 – 34 47 – 50 – 45 71 – 74 – 74 96 – 96 – 135 128 – 124 – 137 200 – 210 – 213 306 – 273 – 273

42

120 100

* Weight excl. standard motor All dimensions in mm

Fans

Type

COMBIFAB

Planning in data for COMBIFAB 0.56

Design D2

Type

Impeller diameter

A

B

C

ØD

D1

F

F1

G

G1

H

H1

0.56-560 0.56-630 0.56-710 0.56-800 0.56-900

891 1000 1122 1260 1418

500 560 630 710 800

560 630 710 800 900

40 40 50 50 50

560 630 710 800 900

600 670 750 848 948

851 950 1070 1195 1340

614 690 773 866 973

710 794 888 991 1110

570 641 638 791 922

1465 1640 1843 2061 2313

1280 1435 1526 1782 2032

Type

Weight kg *

K

R1

n

R

Q1

p

Q

S

T

v

u

0.56-560 0.56-630 0.56-710 0.56-800 0.56-900

540 619 1038 1247 1392

83,5 94 92 99 135

109 102

3 4 4 4 3

110 101 172,5 192,5 172

102

4 4 4 5 3

101 113 192,5 172 192

548 608 690 770 860

608 678 770 860 960

10 10 12 12 12

22 24 16 18 20

172

192

* Weight excl. standard motor All dimensions in mm

99


COMBIFAB

Fans

Planning in data for COMBIFAB 0,56

Design G3 Type 0.56-630 0.56-710 0.56-800 0.56-900 Type

Impeller A diameter

B

C

Ø D D1

E

E1

F

F1

F2

954

G1

H

I

J

J1

1000

560

630

44

630

670 1974 1116

689

1374

630 1160

15

690 1428

90

1122

630

710

55

710

750 2094 1190 1076,5 772

1434

627 1270

10

750 1578

88

1260

710

800

55

800

848 2264 1376 1201,5 865

1544

780 1420

10

855 1770

95

1418

800

900

55

900

948 2579 1465 1345,5 972 1771,5 910 1590

L

M

M1

0.56-630 600 652 0.56-710 660 712 0.56-800 745 794,5 0.56-900 832,5 952

u1

R1

n

R

16

102

4

101

Q1

855 1896 131

p

Q

S

T

v

u

Weight kg *

6

113

608

678

10

24

834

16

4

172,5

4

192,5

690

770

12

16

1037

25

16

4

192,5

5

172

770

860

12

18

1315

25

16

3

172

3

192

860

960

12

20

172

192

* Weight excl. standard motor All dimensions in mm

Design G5 Type

Impeller diameter

A

B

C

ØD

D1

E

F

F1

G

G1

H

H1

J

0.56-500

794

450

500

40

500

538

864

763

557

640

520

1320

1160

904

Type

Weight kg* R - S - T*

K R -S - T

0.56-500 438 – 440 – 447 72 – 88 - 33 100

K

* Weight excl. standard motor All dimensions in mm

L

M

N

u1

R1

n

R

p

Q

S

T

u

592

494

18

12

97

3

100

5

109

494

545

20


Fans

COMBIFAB

Planning in data for COMBIFAB 0,56

Design G5-A

Type 0.56-560 0.56-630 Type

Impeller A diameter

G1

H

H1

J

Weight kg * R - S -T

B

C

Ø D D1

E

F

F1

G

J1

710 1 794

641 1640 1435 1046 1740

891

500

560

40

560

600

50

851

614

1000

560

630

40

630

670

50

950

690

L

M

N

u1

R1

n

R

Q1

p

Q

S

T

v

u

735

544

18

12

108,5

3

109

101

4

100,5

544

604

10

22

735

604

18

16

101

4

100,5

112

4

112,5

604

674

10

24

K R - S -T

0.56-560 83,5 – 100 – 31 0.56-630 94 – 113 - 36

570 1465 1280 1046 1719,5 581 – 561 – 534 641 628 – 643

* Weight excl. standard motor All dimensions in mm

101


NORDFAB DUCTING

NORDFAB DUCTING

STANDARD BEND

QUICK-FIT CLIP

The Nordfab duct system is manufactured from fully galvanised sheets. It is dimensionally accurate and smooth. The components have a rolled collar, over which the Nordfab clamp is fitted. The clamp has an inner gasket to ensure that an air tight seal is achieved. It requires no tools to assemble or modify. Nordfab duct system has a complete accessory range with 60o Y branches, 30o cut-ins, reducers and energy efficient dampers etc. It ensures versatility and great flexibility including com

ROLLED EDGE

Nordfab Clipped ducting comes in both galvanised and stainless steel in diameters from 100mm up to 500mm. It is ideal for most dust collection applications.

SLIP DUCT

QUICK-FIT CLIP

Sizing Nordfab Ducting System Nordfab offers assistance to customers who have never designed a ducting system. We can assist you with determining the correct duct size and configuration for optimal air flow. Please call your local representative for assistance.

O-RING

SUCTION / MACHINE HOOD CONNECTION

Range of duct air flow volumes [m3/h] Ă˜ [mm]

10 [m/s]

12 [m/s]

15 [m/s]

18 [m/s]

20 [m/s]

22 [m/s]

25 [m/s]

27 [m/s]

29 [m/s]

31 [m/s]

100

283

339

424

509

566

622

707

763

820

877

125

442

530

663

795

884

972

1105

1193

1281

1370

140

554

665

831

998

1108

1219

1385

1496

1607

1718

160

724

869

1086

1303

1448

1592

1810

1954

2099

2244

180

916

1099

1374

1649

1832

2015

2290

2473

2657

2840

200

1131

1357

1697

2036

2262

2488

2827

3054

3280

3506

250

1767

2121

2651

3181

3534

3888

4418

4771

5125

5478

315

2806

3367

4208

5050

5611

5172

7014

7575

8136

8697

350

3464

4156

5195

6235

6927

7620

8659

9352

10045

10737

400

4524

5429

6786

8143

9048

9953

11310

12215

13119

14024

450

5726

5871

8588

10306

11451

12569

14314

15459

16604

17749

500

7069

8482

10603

12724

14137

15551

17672

19085

20499

21913

Using the air volume chart This chart allows you to choose the correct duct size for the air volume that is required. Different materials need to be conveyed at different velocities to prevent the material from falling out of the air stream. For example, wood chips and saw dust flow well at 22 m/s. Referring to the chart, a 100mm duct will convey 622 m3 /h at 22 m/s. This indicates that a 100 mm pick-up on a machine will use 622 m3/h from the filtering system. Or working in reverse, if you know that a machine will require approximately 650 m3/h to remove the waste, then you should design a 100 mm duct for the application.

102


Slip duct L = 300 mm Ø [mm]

Item no.

Thickness [mm]

Weight [kg]

100

20000-100

0.7

0.4

125

20000-125

0.7

0.5

140

20000-140

0.7

0.5

160

20000-160

0.7

0.6

180

20000-180

0.7

0.7

200

20000-200

0.7

0.8

250

20000-250

0.7

1.0

315

20000-315

0.7

1.2

350

20000-350

0.7

1.3

400

20000-400

0.7

2.0

450

20000-450

0.7

2.2

500

20000-500

0.7

2.4

e.g.:

20000

315

Type Ø

NORDFAB DUCTING

Slip Duct, QF clip, O-Ring

Slip duct

L

QF clip Quick Fit Clip Ø mm

100

125

140

160

180

200

250

315

350

400

450

500

Item no.

30100 -100

30100 -125

30100 -140

30100 -160

30100 -180

30100 -200

30100 -250

30100 -315

30100 -350

30100 -400

30100 -450

30100 -500

e.g.:

Seal will be installed and folded over at the factory

30100-315

Type Ø While clamping down, slowly tuck extra seal underneath the opposing side of clamp

O-ring e.g.:

Rubber O-ring Ø mm

100

125

140

160

180

200

250

315

350

400

450

500

Item no.

30106 -100

30106 -125

30106 -140

30106 -160

30106 -180

30106 -200

30106 -250

30106 -315

30106 -350

30106 -400

30106 -450

30106 -500

1

Measure distance to be spanned

4

Cut the duct

2

Mark distance to be spanned less 100 mm

5

Put O-ring on cut duct, slide slip duct over, cut piece of duct

30106-315

Type Ø

3

Use O-ring provided and mark for cut

6

7

Snap clip over O-ring and one end Finished connection with the of slip duct slip duct

103


Straight QF Duct

NORDFAB DUCTING

Straight duct QF

e.g.:

Ø

e.g.: Type Ø

104

20001-315

Type

Straight QF duct L=1000 mm Ø [mm]

Item no.

Thickness [mm]

Weight [kg]

100

20001-100

0.6

1.6

125

20001-125

0.6

2.0

140

20001-140

0.6

2.3

160

20001-160

0.6

2.6

180

20001-180

0.6

3.0

200

20001-200

0.7

3.9

250

20001-250

0.7

4.8

315

20001-315

0.7

6.0

350

20001-350

0.7

6.8

400

20001-400

0.9

9.3

450

20001-450

0.9

10.5

500

20001-500

0.9

11.6

20002-315

Straight QF duct L=2000 mm Ø [mm]

Item no.

Thickness [mm]

Weight [kg]

100

20002-100

0.6

3.2

125

20002-125

0.6

4.0

140

20002-140

0.6

4.6

160

20002-160

0.6

5.2

180

20002-180

0.6

6.0

200

20002-200

0.7

7.8

250

20002-250

0.7

9.6

315

20002-315

0.7

12.0

350

20002-350

0.7

13.6

400

20002-400

0.9

18.6

450

20002-450

0.9

21.0

500

20002-500

0.9

23.2


e.g.:

Straight FL duct L=1000 mm Ø [mm]

Item no.

Thickness [mm]

Weight [kg]

560

20111-560

0.9

20.33

630

20111-630

0.9

22.78

710

20111-710

0.9

25.06

800

20111-800

0.9

30.33

900

20111-900

0.9

33.26

1000

20111-1000

0.9

36.78

20111-900

Type Ø

e.g.:

Straight FL duct L=2000 mm Ø [mm]

Item no.

Thickness [mm]

Weight [kg]

560

20112-560

0.9

33.16

630

20112-630

0.9

37.17

710

20112-710

0.9

41.23

800

20112-800

0.9

48.67

900

20112-900

0.9

53.82

1000

20112-1000

0.9

59.57

NORDFAB DUCTING

Straight Flanged Ducts

Straight duct flanged and flanges

20112-710

Type Ø

e.g.:

Flange Duct Ø [mm]

Item no.

Pitch circle Ø [mm]

External Ø [mm]

No. of holes

Thickness [mm]

Weight [kg]

315

30015-315

349

377

8

4.0

1.25

350

30015-350

387

413

8

4.0

1.40

400

30015-400

438

464

12

4.0

1.55

450

30015-450

488

514

12

4.0

1.75

500

30015-500

538

564

12

4.0

1.95

560

30015-560

600

625

12

4.0

2.15

630

30015-630

670

695

16

4.0

2.40

710

30015-710

750

775

16

4.0

2.70

800

30015-800

848

884

16

4.0

4.10

900

30015-900

948

984

16

4.0

4.60

1000

30015-1000

1050

1090

16

4.0

5.30

30015-560

Type Ø

105


Pressed QF Bends

NORDFAB DUCTING

Pressed bends QF

e.g.:

r=1xØ x = angle size (3,4,6,9)

2100X-100

Type Ø

30° Pressed bends 30°

Ø [mm]

Item no.

r [mm]

L1 [mm]

L2 [mm]

H [mm]

Thickness [mm]

Weight [kg]

100

21003-100

100

30

105

135

0.5

0.2

125

21003-125

125

30

125

150

0.5

0.3

140

21003-140

135

35

130

160

0.7

0.4

160

21003-160

160

35

135

170

0.7

0.5

180

21003-180

180

35

145

185

0.7

0.6

45° Pressed bends 45°

Ø [mm]

Item no.

r [mm]

L1 [mm]

L2 [mm]

H [mm]

Thickness [mm]

Weight [kg]

100

21004-100

100

50

125

165

0.5

0.3

125

21004-125

125

55

140

185

0.5

0.3

140

21004-140

135

60

150

190

0.7

0.4

160

21004-160

160

65

160

215

0.7

0.5

180

21004-180

180

70

170

235

0.7

0.7

Thickness [mm]

Weight [kg]

60° Pressed bends 60°

Ø [mm]

Item no.

r [mm]

L1 [mm]

L2 [mm]

H [mm]

100

21006-100

100

95

165

210

0.5

0.2

125

21006-125

125

100

185

235

0.5

0.3

140

21006-140

135

90

190

250

0.7

0.5

160

21006-160

160

105

215

290

0.7

0.5

180

21006-180

180

110

230

315

0.7

0.8

90° Pressed bends 90°

106

Ø [mm]

Item no.

r [mm]

L1 [mm]

L2 [mm]

H [mm]

Thickness [mm]

Weight [kg]

100

21009-100

100

130

130

180

0.5

0.3

125

21009-125

125

158

158

158

0.5

0.5

140

21009-140

135

165

165

235

0.7

0.7

160

21009-160

160

190

190

270

0.7

0.8

180

21009-180

180

205

205

295

0.7

1.0


e.g.:

2100X-200

r=1xØ x = angle size (3,4,6,9)

Type Ø

30° Segmented bends Ø [mm]

Item no.

r [mm]

L1 [mm]

L2 [mm]

H [mm]

Thickness [mm]

Weight [kg]

200

21003-200

300

65

300

350

0.7

1.19

250

21003-250

375

70

310

380

0.7

1.71

315

21003-315

472

80

340

420

0.7

2.53

350

21003-350

525

90

365

450

0.7

3.01

400

21003-400

600

95

385

490

0.9

4.00

450

21003-450

675

100

395

505

0.9

5.15

500

21003-500

750

150

410

535

0.9

6.20

Ø [mm]

Item no.

r [mm]

L1 [mm]

L2 [mm]

H [mm]

Thickness [mm]

Weight [kg]

200

21004-200

300

155

360

430

0.7

1.57

250

21004-250

375

160

370

460

0.7

2.30

315

21004-315

472

180

415

525

0.7

3.46

350

21004-350

525

190

455

580

0.7

4.27

400

21004-400

600

195

510

650

0.9

5.45

450

21004-450

675

200

540

690

0.9

7.11

500

21004-500

750

205

595

745

0.9

8.63

Ø [mm]

Item no.

r [mm]

L1 [mm]

L2 [mm]

H [mm]

Thickness [mm]

Weight [kg]

200

21006-200

300

225

410

500

0.7

1.95

250

21006-250

375

260

410

510

0.7

2.88

315

21006-315

472

270

500

630

0.7

4.39

350

21006-350

525

295

540

700

0.7

5.45

400

21006-400

600

310

585

760

0.9

6.90

450

21006-450

675

345

640

840

0.9

9.07

500

21006-500

750

380

680

895

0.9

11.05

Ø [mm]

Item no.

r [mm]

L1 [mm]

L2 [mm]

H [mm]

Thickness [mm]

Weight [kg]

200

21009-200

300

418

418

518

0.7

2.72

250

21009-250

375

425

425

550

0.7

4.06

315

21009-315

472

548

548

705

0.7

6.26

350

21009-350

525

595

595

770

0.7

7.81

400

21009-400

600

655

655

855

0.9

9.81

450

21009-450

675

730

730

955

0.9

12.99

500

21009-500

750

790

790

1040

0.9

15.89

NORDFAB DUCTING

Segmented QF Bends

Segmented bends QF

30°

45° Segmented bends

45°

60° Segmented bends

60°

90° Segmented bends

90°

107


FL Segmented Bends

NORDFAB DUCTING

Segmented bends FL

e.g.: Type Ø

21114-710

Standard radius r = 1.5 x Ø

30° Segmented bends (FL) Ø [mm]

Item no.

H [mm]

Thickness [mm]

Weight [kg]

560

21113-560

653

0.9

14.57

630

21113-630

723

0.9

17.58

710

21113-710

803

0.9

20.20

800

21113-800

893

0.9

26.13

900

21113-900

993

0.9

29.66

1000

21113-1000

1093

0.9

35.20

45° Segmented bends (FL) Ø [mm]

Item no.

H [mm]

Thickness [mm]

Weight [kg]

560

21114-560

877

0.9

18.10

630

21114-630

976

0.9

21.12

710

21114-710

1089

0.9

24.44

800

21114-800

1216

0.9

31.78

900

21114-900

1358

0.9

37.43

1000

21114-1000

1499

0.9

43.67

60° Segmented bends (FL) Ø [mm]

Item no.

H [mm]

Thickness [mm]

Weight [kg]

560

21116-560

1045

0.9

20.92

630

21116-630

1166

0.9

24.65

710

21116-710

1305

0.9

29.39

800

21116-800

1461

0.9

37.43

900

21116-900

1634

0.9

44.49

1000

21116-1000

1807

0.9

52.86

90° Segmented bends (FL)

108

Ø [mm]

Item no.

H [mm]

Thickness [mm]

Weight [kg]

560

21119-560

1170

0.9

26.58

630

21119-630

1310

0.9

32.42

710

21119-710

1470

0.9

38.57

800

21119-800

1650

0.9

49.44

900

21119-900

1850

0.9

59.33

1000

21119-1000

2050

0.9

71.23


QT315 250 250 250

Ø1

Double branch (QF)

Ø2

Ø [mm]

Item no.

Thickness [mm]

Weight [kg]

Ø3

100

QT100

0.7

1.4

125

QT125

0.7

1.5

140

QT140

0.7

1.6

160

QT160

0.7

1.5

180

QT180

0.7

1.7

200

QT200

0.7

2.6

250

QT250

0.7

3.2

315

QT315

0.7

4.4

350

QT350

0.7

5.6

400

QT400

0.9

11.3

450

QT450

0.9

12.8

500

QT500

0.9

17.3

Ø4 L2

108

Double branch (FL) Ø [mm]

Item no.

Thickness [mm]

Weight [kg]

560

QT560

0.9

26.0

630

QT630

0.9

32.0

710

QT710

0.9

43.1

800

QT800

0.9

53.2

900

QT900

0.9

72.6

1000

QT1000

0.9

89.7

NORDFAB DUCTING

e.g.

QF & FL Branches

Double branch QF and FL

L4 = ( Ø4 / 2 ) +58 L2 = ( Ø2 / 2 ) +58 L1 = ( Ø2 x 2 ) +236 Ø3 must be smaller than or equal to Ø1 Ø2 must be smaller then or equal to Ø3

Cut in branch QF and FL e.g.: QI

Cut in branch (QF)

100 315

Ø2

Ø [mm]

Item no.

Thickness [mm]

Weight [kg]

Ø1

100

QI100

0.7

0.9

125

QI125

0.7

0.9

140

QI140

0.7

0.9

160

QI160

0.7

0.9

180

QI180

0.7

1.3

200

QI200

0.7

1.6

250

QI250

0.7

1.9

315

QI315

0.7

2.3

350

QI350

0.7

2.8

400

QI400

0.9

5.3

450

QI450

0.9

8.2

500

QI500

0.9

9.9

Cut in branch (FL) Ø [mm]

Item no.

Thickness [mm]

Weight [kg]

560

QI580

0.9

12.7

630

QI630

0.9

15.8

710

QI710

0.9

19.3

800

QI800

0.9

27.6

900

QI900

0.9

34.0

1000

QI1000

0.9

42.0

Ø2 must be smaller than or equal to Ø1

109


QF & FL Branches

NORDFAB DUCTING

Branch QF and FL e.g.: QG

315

250

Branch (QF)

315

Ø1

Ø [mm]

Item no.

Thickness [mm]

Weight [kg]

Ø2

100

QG100

0.7

1

Ø3

125

QG125

0.7

1.1

140

QG140

0.7

1.4

160

QG160

0.7

1.7

180

QG180

0.7

2.2

200

QG200

0.7

2.6

250

QG250

0.7

3.3

315

QG315

0.7

5.1

350

QG350

0.7

7.0

400

QG400

0.9

11.1

450

QG450

0.9

14.1

500

QG500

0.9

18.5

Branch (FL) Ø [mm]

Item no.

Thickness [mm]

Weight [kg]

560

QG560

0.9

32.0

630

QG630

0.9

41.0

710

QG710

0.9

47.0

800

QG800

0.9

58.0

900

QG900

0.9

71.0

1000

QG1000

0.9

85.0

L2 = ( Ø2 / 2 ) +58 L1 = ( Ø2 x 2 ) +236 Ø3 must be smaller than or equal to Ø1 Ø2 must be smaller then or equal to Ø3

Y branch QF and FL e.g.: QB

315

250

250

Y - Branch (QF)

Ø1 Ø2

L

Ø2

Ø3

Ø1

60

o

Item no.

Thickness [mm]

Weight [kg]

100

QB100

0.7

0.5

125

QB125

0.7

0.7

140

QB140

0.7

0.9

160

QB160

0.7

1.1

180

QB180

0.7

1.4

200

QB200

0.7

1.6

250

QB250

0.7

2.3

315

QB315

0.7

3.6

350

QB350

0.7

4.6

400

QB400

0.9

7.5

450

QB450

0.9

9.4

500

QB500

0.9

11.6

3

Ø

Ø [mm]

58

Y - Branch (FL)

110

Ø [mm]

Item no.

Thickness [mm]

560

QB560

0.9

630

QB630

0.9

710

QB710

0.9

800

QB800

0.9

900

QB900

0.9

1000

QB1000

0.9

Weight [kg]

L = Ø1 + 100 mm Ø2 and Ø3 must be smaller than or equal to Ø3


23012

Ø [mm]

Item no.

Thickness [mm]

100

23012

0.7

No. of connections

125

23012

0.7

Ø1

140

23012

0.7

160

23012

0.7

180

23012

0.7

200

23012

0.7

250

23012

0.7

315

23012

0.7

350

23012

0.7

400

23012

0.9

450

23012

0.9

500

23012

0.9

3

Type

250

NORDFAB DUCTING

e.g.:

Suction hood

Suction hood & Transitio

Suction hood

No. of connections (from 2 to 8) and shape (round or rectangular) must be specified

Transition rectangular to round Transition rectangular to round

e.g.:

23035 500

400

Type

Ø [mm]

Item no.

Thickness [mm]

A

100

22035

0.9

B

125

22035

0.9

140

22035

0.9

160

22035

0.9

180

22035

0.9

200

22035

0.9

250

22035

0.9

315

22035

0.9

350

22035

0.9

400

22035

0.9

450

22035

0.9

500

22035

0.9

Please specify - The actual A,B and Ø dimentions - The positions of the connection spigot - The type of connection spigot (QF, spiro or raw end)

111


QF & FL Reducers

NORDFAB DUCTING

Reducer QF and FL Reducer (QF)

e.g.: QR

315

250

Ø Ø1

Ø [mm]

Item no.

Thickness [mm]

Weight [kg]

125

QR125 Ø1

0.7

0.2

140

QR140 Ø1

0.7

0.2

160

QR160 Ø1

0.7

0.2

180

QR180 Ø1

0.7

0.3

200

QR200 Ø1

0.7

0.4

250

QR250 Ø1

0.7

0.6

315

QR315 Ø1

0.7

0.9

350

QR350 Ø1

0.7

1.0

400

QR400 Ø1

0.9

1.8

450

QR450 Ø1

0.9

2.1

500

QR500 Ø1

0.9

2.3

L = (Ø - Ø1) + 50 + (2 x 58) mm 1

Reducer (FL) Ø [mm]

Item no.

Thickness [mm]

Weight [kg]

560

QR560 Ø1

0.9

6.9

630

QR630 Ø1

0.9

8.0

710

QR710Ø1

0.9

12.9

800

QR800 Ø1

0.9

16.1

900

QR900 Ø1

0.9

18.2

1000

QR1000 Ø1

0.9

20.4

Floor sweep QF e.g.:

23011-180

Floor sweep

Type Ø

Ø [mm]

Item no.

Thickness [mm]

Weight [kg]

100

23011

0.9

4.0

125

23011

0.9

4.2

140

23011

0.9

4.4

160

23011

0.9

4.7

180

23011

0.9

5.0

L = 450 mm A = 150 mm B = 300 mm

L

C = 75 mm

C

B

112

A


Ø [mm]

Item no.

Thickness [mm]

Weight [kg]

100

22022

0.7

0.13

125

22022

0.7

0.18

140

22022

0.7

0.22

160

22022

0.7

0.26

180

22022

0.7

0.35

200

22022

0.7

0.40

250

22022

0.7

0.62

315

22022

0.7

1.15

350

22022

0.7

1.60

400

22022

0.9

2.12

450

22022

0.9

2.63

500

22022

0.9

3.20

22022-315

QF End Caps

e.g.:

End cap with bird mesh (QF)

Type Ø

NORDFAB DUCTING

End cap with bird mesh QF

Wire mesh

L = 50mm

End cap QF e.g.:

End cap (QF) Ø [mm]

Item no.

Thickness [mm]

Weight [kg]

100

22012

0.7

0.11

125

22012

0.7

0.13

140

22012

0.7

0.15

160

22012

0.7

0.17

180

22012

0.7

0.19

200

22012

0.7

0.21

250

22012

0.7

0.27

315

22012

0.7

0.32

350

22012

0.7

0.37

400

22012

0.9

0.54

450

22012

0.9

0.61

500

22012

0.9

0.68

22012-315

Type Ø

End cap

L = 50mm

113


e.g.:

QF Adapters

NORDFAB DUCTING

Smooth adapter QF 22010- 315

Type Ø

Smooth adapter (QF) Ø [mm]

Item no.

Thickness [mm]

Weight [kg]

100

22010

0.7

0.20

125

22010

0.7

0.24

140

22010

0.7

0.29

160

22010

0.7

0.33

180

22010

0.7

0.37

200

22010

0.7

0.56

250

22010

0.7

0.70

315

22010

0.7

0.90

350

22010

0.7

1.0

400

22010

0.9

1.4

450

22010

0.9

1.6

500

22010

0.9

1.9

L = 58 mm

Machine adapter QF e.g.: Type Ø

22014-315

Machine adapter (QF) Ø [mm]

Item no.

Thickness [mm]

Weight [kg]

100

22014

0.7

0.40

125

22014

0.7

0.48

140

22014

0.7

0.58

160

22014

0.7

0.66

180

22014

0.7

0.74

200

22014

0.7

1.13

250

22014

0.7

1.41

315

22014

0.7

1.80

350

22014

0.7

2.0

400

22014

0.9

2.9

450

22014

0.9

3.3

500

22014

0.9

3.7

L = 58 mm (for dia. 100 - 180) L= 116 mm (for dia. 200 - 500)

114


Item no.

Thickness [mm]

Weight [kg]

Ø1

100

TBS.100.xxx

0.9

1.0

Ø2

125

TBS.125.xxx

0.9

1.1

Ø

140

TBS.140.xxx

0.9

1.2

160

TBS.160.xxx

0.9

1.5

180

TBS.180.xxx

0.9

1.9

200

TBS.200.xxx

0.9

2.3

250

TBS.250.xxx

0.9

3.0

315

TBS.315.xxx

0.9

4.2

350

TBS.350.xxx

0.9

5.6

400

TBS.400.xxx

0.9

9.4

450

TBS.450.xxx

0.9

12.2

500

TBS.500.xxx

0.9

16.4

100

250

315 Ø1

Ø

L1

45

Ø [mm]

NORDFAB DUCTING

e.g.: TSB

Boot shoe (QF)

QF & FL Boot Shoe

Boot shoe QF and FL

Ø2

L

Boot shoe (FL)

L = Ø2 x 2 +236 mm L1 = Ø1 x 0.5 + Ø2 x 0.5 + 58 mm The boot cut is always placed in the centre

Ø [mm]

Item no.

Thickness [mm]

Weight [kg]

560

TBS.560.xxx

0.9

23.2

630

TBS.630.xxx

0.9

34.2

710

TBS.710.xxx

0.9

42.8

800

TBS.800.xxx

0.9

52.7

900

TBS.900.xxx

0.9

64.4

1000

TSB.1000.xxx

0.9

76.4

Cut in boot shoe QF and FL Ø2

50

Ø [mm]

Item no.

Thickness [mm]

Weight [kg]

Ø2

100

CBS.100.xxx

0.9

0.9

Ø1

125

CBS.125.xxx

0.9

0.9

140

CBS.140.xxx

0.9

0.9

160

CBS.160.xxx

0.9

0.9

180

CBS.180.xxx

0.9

1.3

200

CBS.200.xxx

0.9

1.6

250

CBS.250.xxx

0.9

1.9

315

CBS.315.xxx

0.9

350

CBS.350.xxx

400

CBS.400.xxx

450 500

100

xxx

45

Cut in boot shoe (QF)

50

Ø1

e.g.: CBS

Cut in boot shoe (FL) Item no.

2.3

Ø [mm]

Thickness [mm]

Weight [kg]

0.9

2.8

560

CBS.560.xxx

0.9

12.7

0.9

5.3

630

CBS.630.xxx

0.9

15.8

CBS.450.xxx

0.9

8.2

710

CBS.710.xxx

0.9

19.3

CBS.500.xxx

0.9

9.9

800

CBS.800.xxx

0.9

27.6

The boot cut is always placed in the centre

900

CBS.900.xxx

0.9

34.0

1000

CBS.1000.xxx

0.9

42.0

115


QF & FL Discharge Cowl

NORDFAB DUCTING

Low velocity discharge cowl QF and FL

ØD

Low velocity discharge cowl (QF)

A

ØD [mm]

Thickness [mm]

A [mm]

B [mm]

C (RHS) [mm]

100

140

0.7

400

150

20x20

125

180

0.7

500

150

25x25

140

180

0.7

560

150

20x20

160

200

0.7

640

150

20x20

180

250

0.7

720

150

30x30

200

250

0.7

800

150

25x25

250

315

0.7

1000

150

30x30

315

350

0.7

1260

250

20x20

350

400

0.7

1750

250

25x25

400

450

0.9

1750

250

25x25

450

500

0.9

1750

250

25x25

500

560

0.9

2000

250

30x30

30

t

Ød [mm]

B

30

Low velocity discharge cowl (FL)

t

Ød

Custom manifold Custom Manifold Please call Dantherm Filtration for specification

116

Ød [mm]

ØD [mm]

Thickness [mm]

A [mm]

B [mm]

C (RHS) [mm]

560

630

0.9

2240

350

30x30

630

710

0.9

2520

350

40X40

710

800

0.9

2840

350

40X40

800

900

0.9

3200

350

50X50

900

1000

0.9

3600

350

50X50

1000

1100

0.9

4000

350

50X50


Back pressure flap CARZ type Item no. 23060-xxx (QF)

Item no. 23360-xxx (FL)

Ø [mm]

L [mm]

B [mm]

Weight [kg]

L [mm]

B [mm]

Weight [kg]

160

488

260

13.0

488

260

14.0

180

510

280

15.0

510

280

17.0

200

528

300

19.0

528

300

20.0

250

578

350

20.0

578

350

21.0

315

643

415

27.0

643

415

29.0

350

780

450

34.0

780

450

36.0

400

728

500

42.0

728

500

44.0

450

778

550

45.0

778

550

48.0

500

830

600

49.0

830

600

52.0

560

x

x

x

1068

660

630

x

x

x

1138

730

710

x

x

x

1218

810

800

x

x

x

1308

900

900

x

x

x

1408

1000

1000

x

x

x

1508

1100

1

2

AIR FLOW DIRECTION

Protection system Certified no. FTZU 02ATEX 0271 and FTZU 04ATEX 0090

3

NORDFAB DUCTING

ATEX

CARZ Back Pressure Flap

Back pressure flap CARZ QF and FL

4

EXPLOSION DIRECTION

117


B

50

D

E

50

F

A

CARZ Back Pressure Flap

NORDFAB DUCTING

C

Size dia.550 and larger

A

BT/BAG

BT/BAG (for Ø ≥ 600)

Technical parameters Ø

A

B

C

D

E

F

Weight [kg]

120

220

400

450

250

100

175

10,5

140

240

420

470

270

100

175

11,7

160

260

440

490

290

100

175

12,9

180

280

460

510

310

100

175

14,2

200

300

480

530

330

100

175

15,6

220

320

500

550

350

100

215

17,1

240

340

520

570

370

100

215

18,6

260

360

540

590

390

100

215

20,5

280

380

570

610

410

100

235

24,3

300

400

590

630

430

100

235

26,2

325

425

615

755

455

200

235

29,1

350

450

670

780

480

200

235

33,1

375

475

695

805

505

200

255

36,6

400

500

720

830

530

200

255

43,1

425

525

745

855

555

200

275

47,7

450

550

770

880

580

200

275

52,2

500

600

820

930

630

200

275

57,7

550

650

870

1060

680

280

315

68,6

600

700

920

1110

730

280

15

76,5

650

750

975

1160

780

280

415

92,8

700

800

1025

1210

830

280

465

102,6

750

850

1075

1260

880

280

465

102,6

800

900

1025

1310

930

280

515

123,4

850

950

1175

1360

980

280

515

133,6

900

1000

1225

1410

1030

280

565

144,2

1000

1100

1325

1510

1130

280

565

182,4

Dimensions in mm

118

Installation requirements: The counter-balance lever is normally located on the right hand, but can be changed according to needs on site. CARZ sizes from diameter 550mm upwards incorporate an inspection door on each side.

The distance between the CARZ and the device to be protected must be at the most 10 metres and at least 2 metres for Ø 120 to 500 mm and 5 metres for Ø 550 to 1000 mm. The CARZ must be installed in horizontal position. The airflow direction must be strictly observed. It is indicated on the product by an arrow.


e.g.:

Manual energy saving damper (QF) Ø [mm]

Item no.

A max [mm]

B [mm]

C [mm]

D [mm]

E [mm]

Weight [kg]

100

23075

329

208

150

125

82

1.3

125

23075

382

233

175

125

94

1.6

140

23075

412

248

190

125

102

1.8

160

23075

462

287

220

125

117

2.4

180

23075

501

298

240

125

127

2.8

200

23075

543

318

260

125

137

3.1

250

23075

653

378

320

125

167

4.3

315

23075

793

453

395

125

204

5.9

350

23075

860

500

430

120

225

7.5

400

23075

975

560

480

120

255

9.1

450

23075

500

23075

23075 -315

Type Ø

NORDFAB DUCTING

Energy Saving Dampers

Manual energy saving damper QF

Automatic energy saving damper QF and FL e.g.:

3000 -315

Automatic energy saving damper (QF)

Type

2 pcs. Pneumatic cylinders

1 pc. Pneumatic cylinder

Ø

Ø [mm]

Item no.

A max [mm]

B [mm]

C [mm]

D [mm]

Weight [kg]

100

23073

405

160

125

130

4.4

125

23073

445

190

125

152

5.2

140

23073

480

200

125

160

5.6

160

23073

520

220

125

175

6.2

180

23073

560

240

125

185

7.2

200

23073

650

260

125

210

8.4

250

23073

840

441

300

360

19.4

315

23073

970

506

300

392

24.6

350

23073

1040

541

300

410

28.1

400

23073

1140

591

300

435

34.5

450

23073

1240

641

300

460

40.0

500

23073

1340

691

300

485

45.0

2 pcs. Pneumatic cylinders

Automatic energy saving damper (FL)

Standard supply is 220V 240V supply available (Item no. 23074XXX)

Ø [mm]

Item no.

A max [mm]

B [mm]

C [mm]

D [mm]

Weight [kg]

250

23073

840

441

300

360

19.4

315

23073

970

506

300

392

24.6

350

23073

1040

541

300

410

28.1

400

23073

1140

591

300

453

34.5

450

23073

1240

641

300

460

40.0

500

23073

1340

691

300

485

45.0

560

23073

1460

751

300

515

54.0

630

23073

1730

821

300

575

68.0

710

23073

1808

901

300

615

88.0

119


Diverter Valves

NORDFAB DUCTING

Manual diverter valve QF e.g.: 23500 315 250 250 Ø1 Ø2 Ø3

Manual diverter valve (QF) Ø [mm]

Item no.

L1 [mm]

L2 [mm]

b [mm]

Weight [kg]

100

23500

401

125

23500

428

64

88

13.6

64

106

17.1

140

23500

160

23500

453

64

124

19.5

478

64

142

23.2

180 200

23500

502

64

159

26.1

23500

577

89

177

33.6

250

23500

665

101

222

47.0

315

23500

773

115

279

64.9

350

23500

816

115

310

75.4

400

23500

938

140

354

101.3

450

23500

1000

140

398

123.2

500

23500

1122

169

442

142.2

Flanged version available Item no. 23500 XXX

Automatic diverter valve QF e.g.: 23600

Automatic diverter valve (QF) 315 250

250

Item no.

Ø1

Ø [mm]

L1 [mm]

L2 [mm]

b [mm]

Weight [kg]

Ø2

100

23600

401

Ø3

125

23600

428

64

88

19.1

64

106

23.9

140

23600

160

23600

453

64

124

26.7

478

64

142

30.5

180 200

23600

502

64

159

34.3

23600

577

89

177

38.2

250

23600

665

101

222

50.6

315

23600

773

115

279

91.8

350

23600

816

115

310

142.6

400

23600

938

140

354

183.6

450

23600

1000

140

398

155.0

500

23600

1122

169

442

190.3

Flanged version available Item no. 23600XXX

120


Flexible hose clamp

Ø [mm]

Item no.

Thickness [mm]

Weight [gr/mtr]

Ø [ mm]

Item no.

Ducting size*

38

8604003038

0.5

166

30-45

8604004038

38

45

8604003038

0.5

200

32-50

8604004045

45

51

8604003045

0.55

260

40-60

8604004051

51

63

8604003063

0.55

320

60-80

8604004063

63

76

8604003076

0.6

440

70-90

8604004076

76

82

8604003082

0.6

480

70-90

8604004076

82

89

8604003089

0.6

520

80-100

8604004089

89

102

8604003102

0.65

660

90-110

8604004102

102

114

8604003114

0.65

720

110-130

8604004114

114

127

8604003127

0.65

800

120-140

8604004127

127

140

8604003140

0.65

900

130-150

8604004140

140

152

8604003152

0.7

1100

140-160

8604004152

152

160

8604003160

0.7

1160

150-170

8604004160

160

178

8604003178

0.7

1300

170-190

8604004180

180

203

8604003203

0.7

1400

200-220

8604004203

203

229

8604003229

0.7

1580

230-250

8604004229

229

254

8604003254

0.8

1880

260-280

8604004254

254

305

8604003305

0.8

2250

258-355

8604004305

305

315

8604003315

0.8

2390

NORDFAB DUCTING

Flexible polyurethane hose

Hoses

Flexible polyurethane hose and clamp

* ducting size - Nominal bore - buying unit is 1 metre

Metalflex hose

Can be delivered with: Standard Seal - temperature range up to approx. +120 C Glass Fibre Seal - temperature range up to approx, +400 C

Metalflex hose Ø ID [mm]

OD [mm]

Bend Radius

Weight [kg/m]

Standard Length [mm]

20

24

100

0.35

10

40

45

155

0.69

10

60

66

215

1.01

10

80

86

270

1.34

10

100

107

300

2.01

10

120

127

380

2.40

10

140

149

430

3.10

10

150

159

460

3.32

10

160

169

490

3.54

10

180

189

545

3.97

10

200

211

560

5.37

5

250

261

700

6.68

5

121


e.g.:

23041-315

Type Ø

Silencer

NORDFAB DUCTING

Silencer QF

Silencer (QF) Ø [mm]

100

125

140

160

180

200

250

315

350

400

450

500

Item no.

23041

23041

23041

23041

23041

23041

23041

23041

23041

23041

23041

23041

L

250

250

300

300

300

400

400

585

585

790

790

790

Sound attenuation in dB at frequency bands Hz Ø [mm]

63

125

250

500

1000

2000

4000

8000

100

2

10

17

34

50

50

49

28

125

1

7

14

30

50

50

37

21

140

1

5

12

27

50

39

24

14

160

1

5

12

27

50

39

24

14

180

2

4

11

21

37

28

16

10

200

2

4

11

21

37

28

16

10

250

1

3

9

19

38

19

11

9

315

3

6

13

20

19

10

6

7

350

4

5

10

17

13

6

6

8

400

4

5

10

17

13

6

6

8

450

4

4

10

14

8

4

6

6

500

4

4

10

14

8

4

6

6

Split strap e.g.:

122

Ø [mm]

Item no.

Thickness [mm]

I [mm]

b [mm]

h [mm]

Ø1 [mm]

Bolts [mm]

100

30940

3

25

20

10

10

8x35

125

30940

3

25

20

10

10

8x35

140

30940

3

25

20

10

10

8x35

160

30940

3

25

20

10

10

8x35

180

30940

2

25

20

10

10

8x35

200

30940

3

25

20

10

10

8x35

250

30940

4

35

35

17.5

10

8x35

315

30940

4

40

40

20

12

10x40

350

30940

4

40

40

20

12

10x40

400

30940

4

40

40

20

12

10x40

450

30940

4

40

40

20

12

10x40

500

30940

4

40

40

20

12

10x40

30940-315

Type Ø

l

t 10

Split strap


Channel spring nut long type m10

Framework bracket MBP 304

Item no.

Item no.

Item no.

8460020001

8460020006

8460020015

Pipe bracing

NORDFAB DUCTING

Plain channel 41x41

Installation Parts

Installation parts

M10 beam clamp FL2 Item no.

Item no.

8460004010

1810101900

Gripple hanger Item no.

Load [ kg]

Wire length [m]

Weight [kg]

30954.001

1

0.04

30954.002

2

0.06

30954.003

3

0.07

30954.004

4

0.09

30954.005

5

0.10

10-45

30955.001

1

0.08

30955.002

2

0.12

30955.003

3

0.15

30955.004

4

0.19

30955.005

5

0.23

30956.001

1

0.19

30956.002

2

0.27

30956.003

3

0.35

30956.004

4

0.45

30956.005

5

0.54

45-90

90-225

30957.001

1

0.40

30957.002

2

0.54

30957.003

3

0.69

30957.004

4

0.89

30957.005

5

1.05

225-325

123


Butterfly Valves

NORDFAB DUCTING

Butterfly valve and Motorised volume control damper Description The valve housing is fabricated from steel with bearing bushes and two flanges. The valve is screwed to a shaft which is on one side connected to the respective adjustment mechanism. The size of the valve is established to suit the free cross section and the prevailing negative pressure. The shafts are mounted in mainteance-free sintered or sliding bushes. The adjustment range is indicated by an actuator with handwheel. The actuator is attached to the valve housing. The actuator is connected to one shaft end and lever by means of linkage to the valve shaft(s). The position of the valve is controlled by the actuator and can be shown on appropriate display units (e.g. on the control panel).

Rust protection: The pretreatment and painting of the individual assemblies is carried out in accordance with the order.

Function: The volume control damper is used to regulate the volume flow.

Volume flow [Am3/min] [Am3/h]

Min.

Max.

Cross section

width x

[m2]

height [mm]

Number of the valve plates

500-600 - 30.000-36.000

14.9

17.9

0.559

750 x 900

3

601-700 - 36.000-42.000

15.8

18.4

0.634

750 x1000

3

701-900 - 42.000-54.000

13.0

16.7

0.899

950 x 1100

3

901-1200 - 54.000-72.000

12.5

16.6

1.202

1050 x 1300

3

1201-1500 - 72.000-90.000

13.4

16.7

1.494

1150 x 1500

4

1501-2000 - 90.000-120.000

13.8

18.4

1.811

1250 x 1650

4

2001-2500 - 120.000-150.000

15.0

18.7

2.225

1350 x1850

4

Many other sizes available according to specification

124

Dimension

Speed in [m/s]


NW200 – 315 WE-2 311-06 – 0A-8

Butterfly valve Motor-controlled NW355 – 630 Drive: WE-3 325-10 – AS 25 Variable speed drive:WR-3 325-60 – ASP 25 <NW 500: NW=L >NW 500: L=500

NORDFAB DUCTING

Butterfly valve Motor-controlled Drive:

Butterfly Valves

Butterfly valve and Motorised volume control damper

Butterfly valve Motor-controlled NW500 – 800 Clean gas Drive: WE-3 325-10 – AS 25 Variable speed drive WR-3 325-60 – ASP 25

Butterfly valve Motor-controlled NW675 – 800 Raw gas Drive: WE-3 325-10 – AS 25 Variable speed drive:WR-3 325-60 – ASP 25 NW560 – M1:20

Butterfly valve Motor-controlled NW825 – 1200 Drive: WE-3 350 - 15 – AS 50 Variable speed drive: WR-3 380 - 60 – ASP 80

Nominal width (Duct A Ø)

Motor-Controlled butterfly valve

Clean and raw gas valve

NW 80 - NW 475

111 903 - D3062 to 110 354 - D3075

Clean and raw gas

NW 500 - NW 800

110 366 - D3141 to 110 377 - D3147

Clean gas

NW 500 - NW 800

110 355 - D3076 to 110 364 - D3114

Raw gas

NW 825 - NW 1400

110 400 - D3170 to 111 673 - D3323

Clean and raw gas

125


Butterfly Valves

NORDFAB DUCTING

Butterfly valve and Manual volume control damper

Butterfly valve Manual-controlled NW80 – 630 <NW 500: NW=L >NW 500: L=500

Butterfly valve Manual-controlled NW500 – 800 Clean gas

Butterfly valve Manual-controlled NW675 – 800 Raw gas

Butterfly valve Manual-controlled NW825 – 1200

126


NORDFAB DUCTING

Butterfly Valves

Butterfly valve and Pneumatic volume control damper

Butterfly valve Pneumatic-controlled NW315 - 630 Pneumatic cylinder PES 40 A 200 DM

Butterfly valve Pneumatic-controlled NW675 - 800 Pneumatic cylinder PES 50 A 200 DM

Butterfly valve Pneumatic-controlled NW825 - 1400 Pneumatic cylinder PES 100 A 200 DM

Nominal width (Duct A Ă˜)

Motor-controlled butterfly valve

NW 80 - NW 1400

114 109 - D6090 to 114 468 - D6088

127


ALSA-PH Bag Filter

Central Vacuum Cleaning

Bag filter type ALSA-PH

Features: Tough pressure resistant circular shape for centralised vacuum cleaning systems Manufactured from 1.5 and 2.0mm steel, painted finish Filter area from 5 to 40m2 Normal max. operating temperature 70ËšC On-line cleaning with high efficiency diaphragm valves Compressed air pressure typically 5.0 to 8.0 bar Normal maximum negative operating pressure 8000Pa to 20000Pa Easy access for maintenance of bags and cleaning components

Description The ALSA-PH is a range of tough circular reverse jet cleaned bag filters that will withstand higher negative pressures making them suitable for use with centralised vacuum cleaning installations. They are particularly suitable for collecting and filtering fibrous and lightweight dust. The seven available sizes are fitted with a quick release steel dust bin fitted with castors for convenience. The bin capacity is 90 litres, with a larger 140 litre bin as an option.

Options: Discharge by quick release bins, rotary valve (RSJE-250) or double flap valve Range of vacuum cleaning attachments and hoses ATEX certified in smaller versions for handling explosive dusts

Applications: Centralised vacuum cleaning systems

Type ALSA-05-PH ALSA-07-PH ALSA-14-PH ALSA-20-PH ALSA-26-PH ALSA-30-PH ALSA-40-PH

128

Technical parameters Max. neg. Length of Volume of Weight Rotary Number pressure [Pa] bags bin [litres] [kg] valve of valves (rotary valve) [mm]

Filter area [m2]

Number of bags

5

10

1250

2

20000

115

150

RSJE-250

7

10

1250

2

20000

115

170

RSJE-250

14

30

1250

6

15000

140

220

RSJE-250

20

30

1750

6

15000

140

260

RSJE-250

26

30

2250

6

15000

140

290

RSJE-250

30

45

1750

9

8000

140

360

RSJE-250

40

45

2250

9

8000

140

400

RSJE-250

ATEX


H1

D2

D2

D2

H1

H1

H2 H2

H2 B

B

B D1

D1

D1

1000 mm

1000 mm

B with ro- B with doutary valve ble damper

Type

Ø A*

B** with bin

ALSA-05-PH

800

2555

3760

ALSA-07-PH

800

3055

4260

ALSA-14-PH

1200

2985

ALSA-20-PH

1200

ALSA-26-PH

ALSA-PH Bag Filter

A

Central Vacuum Cleaning

A A

Ø D1

Ø D2

H1

H2

4005

200

200

160

1630

4505

200

170

160

2130

3970

4235

250

250

185

1735

3485

4470

4735

250

250

185

2235

1200

3985

4970

5235

250

250

185

2735

ALSA-30-PH

1600

3430

4785

5075

315

315

225

2320

ALSA-40-PH

1600

3930

5285

5575

315

315

225

2820

All dimensions are in mm. * External dimension over flanges A+80 mm (-14-PH, -20-PH, -26-PH) and A+120 mm (-30-PH, -40-PH) ** Applies for dust container 90 litres. For 140 litres, height increased by 225 mm. Besides stated height dimension there should be about 500 mm space between roof and the upper edge of the separator in order to facilitate service of the separator. Efficiency: depends on dust type, loading and operation time, normally >99% Requirement compressed air: max 2 l/s, min 5 bar, max 8 bar, water- and oil free. Max gas temp: + 70°C Magnetic valve 24V AC, Double damper 2 x 24V AC, Rotary valve RSJE-250, P = 0,37 kW

Spare parts F-99

Plastic bag

F-150

Filter bag (05-PH, 14-PH)

F-151

Filter bag (07-PH, 20-PH, 30-PH)

F-152

Filter bag (26-PH, 40-PH)

F-160

Antistatic filter bag (03-PH, 05-PH, 14-PH)

F-161

Antistatic filter bag (07-PH, 20-PH, 30-PH)

F-162

Antistatic filter bag (26-PH, 40-PH)

F-170

Cage for filter bag L=1200 mm

F-171

Cage for filter bag L=1700 mm

F-172

Cage for filter bag L=2200 mm

MAG-025

Magnetic valve 1” with coil, 24V AC Rotary valve type RSJE-250 Double damper

129


ALSA-PC Cartridge Filter

Central Vacuum Cleaning

Cartridge filter type ALSA-PC

Features: Tough pressure resistant circular shape for centralised vacuum cleaning systems Manufactured from 1.5 and 2.0mm steel, painted finish Cartridge filter area from 11 to 60m2 Normal max. operating temperature 70ËšC On-line cleaning with high efficiency diaphragm valves Compressed air pressure typically 5.0 bar Normal maximum negative operating pressure 15000Pa to 30000Pa Easy access for maintenance of bags and cleaning components

Description

The ALSA-PC is a range of tough circular reverse jet cleaned cartridge filters that will withstand higher negative pressures making them suitable for use with centralised vacuum cleaning installations. They are particularly suitable for collecting and filtering free flowing and fine dust including smoke. The five available sizes are fitted with a quick release steel dust bin on castors for convenience. The bin capacity is 90 litres, with a larger 140 litre bin as an option.

Options: Discharge by quick release bins, rotary valve (RSJE-250) or double flap valve Range of vacuum cleaning attachments and hoses ATEX certified in smaller versions for handling explosive dusts Pressure regulator with water separator and manometer

Applications: Centralised vacuum cleaning systems

Technical parameters Type ALSA-11-PC ALSA-20-PC ALSA-30-PC ALSA-40-PC ALSA-60-PC

130

Filter Number of Length of bags Number Max. neg. Volume of Weight Rotary area [m2] bags [mm] of valves pressure [Pa] bin [litres] [kg] valve (rotary valve) 11

8

900

2

30000

90

100

RSJE-250

20

18

900

6

20000

90

180

RSJE-250

30

18

1200

6

20000

90

200

RSJE-250

40

36

900

12

15000

140

300

RSJE-250

60

36

1200

12

15000

140

325

RSJE-250

ATEX


D2

H1 D2

H1

D2

H1

H2 H2

H2 B

B

B D1

D1

D1

1000 mm

1000 mm

B with rotary B with double valve damper

Type

Ø A*

B** with bin

ALSA-11-PC ALSA-20-PC

600

2160

3295

800

2330

ALSA-30-PC

800

ALSA-40-PC

1200

ALSA-60-PC

1200

Central Vacuum Cleaning

A

ALSA-PC Cartridge Filter

A A

Ø D1

Ø D2

H1

H2

3580

127

127

200

1430

3685

3985

152

200

230

1530

2630

3985

4285

152

200

230

1830

3135

4120

4385

203

250

285

1785

3385

4370

4635

203

250

285

2035

All dimensions are in mm. * External dimension over flanges A+80 mm ** Applies for dust container 90 litres. For 140 litres, height increased by 225 mm. Besides stated height dimension there should be about 500 mm space between roof and the upper edge of the separator in order to facilitate service the separator. Efficiency: depends on dust type, loading and operation time, normally >99% Requirement compressed air: max 2 l/s, min 5 bar, max 8 bar, water- and oil free. Max gas temp: + 70°C Magnetic valve 24V AC, Double damper 2 x 24V AC, Rotary valve RSJE-250, P=0,37 kW

Spare parts FPPC-0900

Cartridge (11-PC, 20-PC, 40-PC) L=900 quality BIA C

FPPC-1200

Cartridge (30-PC, 60-PC) L=1200 quality BIA C

FPPA-0900

Antistatic cartridge (11-PC, 20-PC, 40-PC) L=900 quality BIA C

FPPA-1200

Antistatic cartridge (30-PC, 60-PC) L=1200 quality BIA C

MAG-025 F-99 PADO T-02

Magnetic valve 24V AC Plastic bag Gasket set for door Pressure reg. with water separator and manometer Rotary valve type RSJE-250 Double damper

131


HV-S & HV Fans

Central Vacuum Cleaning

HV-S and HV exhauster fans with acoustic enclosures

Features: HV-S range with 5.5 to 18.5kW, capacity 320 to 950m3/h HV range with 15 to 37kW, capacity 900 to 3000m3/h Over-pressure safety valve type HDVB for HV-S exhauster Over-pressure safety valve type HDVA for HV exhauster Acoustic enclosure with cooling ducts for fan and motor and good access for maintenance Internal and external anti-vibration mountings Negative pressure generation 20 to 40kPa (HV-S)

Description

The HV-S range of four high pressure exhauster fans is designed for use with centralised vacuum cleaning systems. They are totally enclosed in an easy access acoustic enclosure with fan and motor cooling ducts. The fan is mounted within the enclosure on anti-vibration mountings and the enclosure itself also has anti-vibration mounts. The air outlet is fitted with an over-pressure safety valve. Airflow volumes up to 950m3/h are possible with this range. Motor power ranges from 5.5kW to 18.5kW Designation

Type

Standard safety valve HDVB for HV-S fan

HDVB-200 HDVB-270 HDVB-310 HDVB-410

Options: Higher pressure exhausters by special order only

Applications: Centralised vacuum cleaning systems

Technical parameters Type HV-5,5-S HV-9,0-S HV-13,0-S HV-18,0-S

Motor Sound Airflow Airflow Weight power level [m3/s] [m3/h] [kg] [kW] [dB (A)*] 0,09 0,21 0,21 0,26

320 750 750 950

5,5 9 13 18

65 67 69 71

220 270 290 400

All dimensions are in mm. *Sound level measured 1 m from casing with inlet and outlet ducts fitted.

Description The HV range of four similar but larger exhauster fans extends the airflow volume to a maximum of 3000m3/h. This version has a belt driven two stage exhauster fan. Motor power ranges from15kW to 37kW.

Technical parameters Type Designation

Type

Standard safety valve HDVA for HV fan

HDVA-076 HDVA-108 HDVA-127

HV-15,0-010 HV-18,5-012 HV-22,0-012 HV-37,0-016

Motor Sound Airflow Airflow Weight power level [m3/s] [m3/h] [kg] [kW] [dB (A)*] 0,25 0,42 0,56 0,83

900 1500 2000 3000

15 18,5 22 37

72 72 78 78

All dimensions are in mm. *Sound level measured 1 m from casing with inlet and outlet ducts fitted.

132

360 500 525 710


HV-S & HV Fans

Outlet fan ød

Inlet fan ød

G

G

HV-5,5-S HV-9,0-S HV-13,0-S

H

Inlet cooling øD

Outlet cooling øD

C

B

F

E

E

Central Vacuum Cleaning

VIEW FRONT

VIEW TOP

A

HV-18,0-S Outlet cooling øD Inlet cooling øD Inlet fan ød E

Outlet fan ød

F

B

G C K

I H

A Outlet fan ød Inlet fan ød

J

Outlet cooling øD

Inlet cooling øD

HV-15,0 HV-18,5 HV-22,0 HV-37,0

H

B

C J

L

F

K

I

E

G

A

Type HV-5,5-S

A

B

C

ØD

Ød

E

F

G

H

I

J

K

L

600

1030

600

160

76

125

170

225

115

-

-

-

-

HV-9,0-S

700

1030

700

200

127

175

220

245

145

-

-

-

-

HV-13,0-S

700

1030

700

200

127

175

220

245

145

-

-

-

-

HV-18,0-S

1000

1230

750

200

127

350

200

200

250

210

200

340

-

Type A HV-15,0-010 1200

B

C

ØD

Ød

E

F

G

H

I

J

K

L

1030

750

200

127

390

270

375

275

190

375

160

320

HV-18,5-012 1200

1180

1000

250

160

310

270

400

405

190

500

150

400

HV-22,0-012 1200

1180

1000

250

160

310

270

400

405

190

500

150

400

HV-37,0-016 1600

1280

1000

250

200

480

310

475

365

200

500

185

395

All dimensions are in mm.

133


MDPZ Ductwork

Central Vacuum Cleaning

Straight ducts

Ø

50

63

76

S

102

108

127

152

203

1,25

1,25

1,25

1,25

1,5

1,5

1,5

1,5

MDPZ 3 m [kg]

5,5

6,9

8,4

11,5

15,9

18,9

22,4

26,2

MDPZ 6 m [kg]

11,0

13,9

16,8

23,0

31,8

37,3

44,8

52,4

Steel duct is an all-welded duct which is zinc coated. Thickness 1.25 -1.5 mm. Standard length: 3 and 6 metres. Also available in stainless steel.

45° Bend 45°and 90°

NFZ3000 Filter

Bag Filters

MDBF

MDBF 45°

MDBF 90°

Ø

50

63

76

102

108

127

152

203

R

100

152

160

153

162

190

228

304

S

1.5

1.5

1.5

2.0

2.0

2.0

2.0

2.0

A

150

150

150

170

180

220

230

30

B

320

325

435

260

280

340

340

230

[kg]

0.8

0.9

2.3

3.5

5.9

6.5

7.2

7.5

Ø

50

63

76

102

108

127

152

203

R

100

152

160

153

162

190

228

304

S

1.5

1.5

1.5

2.0

2.0

2.0

2.0

2.0

A

150

150

150

170

210

225

270

30

B

295

295

394

380

450

500

590

400

[kg]

1.0

1.3

3.1

5.2

7.9

8.5

9.2

9.4

Steel bend MDBF is electrically zinc coated with a straight edge at both ends. Thickness 1.5 -2.0 mm. Also available in stainless steel.

Bend 90°

MDBE

MDBE 90°

Ø

50

63

76

108

127

152

B

150

189

228

320

380

456

R

2.5 x D

2.5 x D

2.5 x D

2.5 x D

2.5 x D

2.5 x D

S

2.6

2.9

2.9

3.6

4.0

4.5

[kg]

0.6

1.0

1.5

3.7

6.3

10.1

Steel bend MDBE is electrically zinc coated with centre radius of about 2.5 x diameter. Thickness 2.6 - 4.5 mm. Delivered as std in 90°. Can be cut to suit other angles on demand.

134

90°


MDPC / MDPC - SDI

Ø

50

63

76

89

102

108

114

127

139

152

203

[kg]

0,25

0,28

0,32

0,31

0,37

0,39

0,35

0,43

0,41

0,49

0,6

Ductwork

MDPC

Duct coupling MDPC suits the entire duct system. Duct coupling MDPC-SDI is manufactured in stainless steel 304 (SS2333). The coupling is electrically conductive and provided with a fire wall according to SIS162222. The rubber is of type EPDM.

Central Vacuum Cleaning

Duct coupling

Branch pipe

BPKE Ø 050-050 063-050 063-063 076-050 076-063 076-076 102-050 102-063 102-076 102-102 108-050 108-063 108-076 108-108 50 63 63 76 76 76 102 102 102 102 108 108 108 108 A/C 50 50 63 50 63 76 50 63 76 102 50 63 76 108 B 300 300 300 300 300 300 400 400 400 400 400 400 400 400 L1 155 155 155 155 155 155 220 220 220 220 220 220 220 230 BPKE L 2 110 110 105 110 110 110 161 116 116 114 160 160 115 115 L3 2,0 2,0 2,0 2,0 2,0 2,0 2,0 2,0 2,0 2,0 2,0 2,0 2,0 2,0 S 0,5 0,6 0,7 0,7 0,8 0,9 0,9 0,9 0,9 0,9 1,6 1,9 2,0 2,1 [kg] Ø 127-063 127-076 127-108 127-127 152-063 125-076 152-102 152-108 152-127 152-152 203-127 203-152 203-203 127 127 127 152 152 152 152 152 152 203 203 203 A / C 127 63 76 108 127 63 76 102 108 127 152 127 152 203 B 400 400 400 400 500 500 500 500 500 500 600 600 600 L1 220 220 230 235 265 270 270 270 285 295 365 365 365 BPKE L 2 128 128 122 124 196 187 192 187 174 156 200 200 200 L3 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 S 2.1 2.2 2.3 2.4 4.9 5.1 5.2 5.3 5.4 5.7 7.4 7.8 8.2 [kg] Steel branch duct BPKE el. zinc coated. Bifurcation 45° as std. Available in bifurcation 15° and 30° against surcharge, not in stock. Thickness 2.0 mm. Also available in stainless steel.

Y-Branch duct

MDYP Steel branch pipe MDYP el. zinc coated. Bifurcation 45° as std. available in bifurcation 15° and 30° against surcharge, not in stock. Thickness 2.0 mm. Also available in stainless steel.

MDYP

Ø A B/C L1 L2 S [kg]

050-050-050 063-063-063 076-076-076 102-102-102 108-108-108 127-127-127 152-152-152 203-203-203 50 50 150 100 2,0 0,6

63 63 150 100 2,0 0,9

76 76 150 100 2,0 1

102 102 150 100 2,0 1

108 108 200 150 2,0 1,3

127 127 200 150 2,0 2,1

152 152 200 150 2,0 4,8

203 203 200 150 2,0 6,8

135


MDRP

S L

Ductwork

Central Vacuum Cleaning

B

Reducer

Reducer MDRP el. zinc coated. Thickness 1.5 - 2.0 mm. Also available in stainless steel. A

Ø

063-050 076-050 076-063 102-063102-076108-063108-076108-102127-076127-102127-108152-108152-127203-152

A MDRP

63

76

76

102

102

108

108

108

127

127

127

152

152

203

B

50

50

63

63

76

63

76

102

76

102

108

108

127

152

L

130

175

140

215

165

215

170

170

230

230

165

220

180

200

S

1,5

1,5

1,5

2,0

2,0

2,0

2,0

2,0

2,0

2,0

2,0

2,0

2,0

2,0

[kg] 0,25

0,50

0,40

0,70

0,69

0,70

0,72

0,72

1,05

1,05

0,87

1,35

1,10

1,30

End cover End cover MDED el. zinc coated. Thickness 1.5 - 2.0 mm. Also available in stainless steel.

MDED Ø

50

63

76

102

108

127

152

203

A

50

63

76

102

108

127

152

203

L

50

50

50

50

50

50

50

50

S

1,5

1,5

1,5

2,0

2,0

2,0

2,0

2,0

[kg]

0,15

0,20

0,22

0,36

0,38

0,42

0,63

0,95

MDED

A

S L

Waste extractor Waste extractor RGSC is a floor mounted hood, suitable for larger material quantities. Manual damper SBBA used for closing. Manufactured in 2 mm steel plate and painted in RAL 5015.

RGSC

d

C

Type

Ø

S

A

B

C

RGSC-076

76

2

508

100

230

RGSC-108

108

2

508

100

230

A

B

Leaf valve

MDKB Leaf valve MDKB is electrically zinc coated with spring-loaded lock. The leaf valve is mounted in ducts and connected with hose coupling MDKS. Also available in stainless steel.

050-050 MDKB

136

063-050

063-063

076-063

076-076


MDKM

050-050

063-050

063-063

076-063

Ductwork

Leaf valve MDKM is electrically zinc coated with spring-loaded lock and furnished with a micro switch. The leaf valve is mounted in ducts and connected with hose coupling MDKS. Also available in stainless steel.

076-076

MDKM

Central Vacuum Cleaning

Leaf valve

Hose connector

MDKS Hose coupling MDKS is electrically zinc coated with spring-loaded locking device. The coupling is mounted on hoses for connection to leaf valves. Also available in stainless steel.

050-038

050-045

050-050

063-045

063-050

063-063

076-050

076-063

076-076

MDKS

Connection

MDKR Connection MDKR is electrically zinc coated. The connection has the same function as MDKB but is without a lid. Connected to duct and hose coupling MDKS. Also available in stainless steel.

050-050

063-050

076-063

MDKR

Joint coupling

SKDH Joint coupling SKDH is electrically zinc coated. Used for lengthening of 2 hoses, together with hose coupling MDKS. Also available in stainless steel.

050-050

063-063

076-076

SKDH

137


Floor Cleaning System

Central Vacuum Cleaning

Floor cleaning system Ø 38 mm

1

3

2

4 1

13

Machine cleaning system Ø 38 mm 1

3

8

5

2

9 10 11 12 15 1

6

7

28

14

Technical parameters

no. Ref. Description 1 MDKS-050-XXX Hose coupling for hose in Ø 50, 45 or 38 2 SKSB-038-1 Suction pipe bend for hose Ø 38 mm 3 SKSB-038-2 Suction pipe bend for hose coupling MDKS-050-XX Suction pipe, 2-pieces 4 SKSR-038 Pointed nozzle of rubber 5 RNGM-038 Pipe nozzle in plastic with brush list, incl. metal shell 6 RMBL-038 7 DSNP-038-130 Slit nozzle in plastic, incl. metal shell Slit nozzle in chromated steel 8 ASNM-038 9 ASNP-038-030 Slit nozzle in plastic Brush nozzle in plastic, incl. metal shell, Ø 110 mm 10 GRHB-038 Brush nozzle in plastic, rectangular 11 FSHB-038 Brush nozzle in plastic, square 12 ERBM-038 Floor nozzle with brush list / rubber list 13 GMBL-038 Floor nozzle for comfort cleaning 14 GMKS-038 Plastic sleeve 15 PMBS-038 16 PMBS-038-1 Plastic sleeve, antistatic

Floor and machine cleaning system Ø 50, Ø 63 and Ø 76 mm 27 Technical parameters

20

21

no. Ref. Description 17 MDKS-050-XXX Hose coupling for hose in Ø 50, 45 or 38 Steel coupling 18 FDKV-050 26 Suction pipe in grey painted alu 19 SKSR-050 Pointed nozzle in rubber 20 RNGM-050 Pipe nozzle in plastic with brush list 21 RMBL-050 19 Floor nozzle with brush list/ rubber list 22 GMBL-050 24 23 MDKS-063-XXX Hose connector for hoses Ø 63, 50, 45 or 38 22 Suction pipe in grey painted alu 24 SKSR-060 20 Floor nozzle with brush list/ rubber list 25 GMBL-060 23 Bulk nozzle in Ø 76, 63 or 50 26 BLMS-XXX 25 29 27 Suction pipe in grey painted alu 18 21 SKSR-076 Nozzle with rubber list Ø 76 mm 28 GMGL-076 17 29 MDKS-076-XXX Hose connector for hoses Ø 76, 63, 50, 45 or 38

28

138


SLAS

Ø

38

45

50

63

76

[kg/m]

0,37

0,49

0,60

0,80

0,98

Hose SLAS is a homogeneous antistatic polyurethane hose. Used for vacuum cleaning in a hazardous environment with risk for dust explosions. Also suitable suction hose for hand tools. Temp. range40°c – +60°C. Colour black. Std length: 15 m.

Hoses

SLAS

Central Vacuum Cleaning

Flexible hose

Flexible hose

SLCA SLCA

Ø

38

45

50

63

[kg/m]

0,30

0,36

0,44

0,52

Hose SLCA is a net reinforced PVC hose with steel plait. Used for extraction of welding smoke and grinding dust. Suitable for vacuum cleaning and hand tools. Temp. range: 0°C – +80°C. Colour black. Std length: 15 m

Flexible hose

SLPU SLPU

Ø

38

45

50

63

76

[kg/m]

0,20

0,25

0,29

0,46

0,55

Hose SLPU is a transparent Polyurethane hose with PVC-spiral and copper plait. Used for vacuum cleaning, transport of light abrasive material and extraction of oil mist.

Flexible hose clamp

SLEB/FLEB Galvanised steel band for flexible hoses.

022-032 032-044 038-050 050-065 058-075 068-085 077-095 087-112 104-138 130-165 150-180 175-205 200-231 230-250 SLEB

Galvanised steel band for flexible hoses.

050-135

060-325

FLEB

139


EA-MRP Rotary Valve

Discharge Devices

Rotary valve type EA-MRP Certified protection system No. FTZU 03 ATEX 064, Zone 20 interior

Features: Description ption ti The EA-MRP is a range of five rotary valve (rotary airlock) discharge devices that can be used to discharge granular or powdered material from a hopper into a separate transport system. The design, incorporating flexible rubber blade seals, ensures that two blades are always within the body during operation to ensure maximum sealing security. High quality bearing seals are also fitted to ensure long maintenance free life. This range is ATEX certified for use as a protective system with explosive materials. D E

F

A

B

Heavy duty construction Flexible rubber blade seals Geared motor drive High quality sealed bearings ATEX certified as protective system for explosive dusts - INERIS 03 ATEX Q406 Maximum pressure difference 4400Pa Speed of rotation 48/min Maximum operating temperature 75ËšC Material flow capacities up to 775m3/h

Options: C

External zone 22: Ex 11 3D Rotation detector Flanged adaptor for discharge from cyclone Flanged adaptor for pneumatic transport systems

kw

Technical parameters Type EA 0,85 EA 1 EA 1,5 EA 1,75 EA 2

*

A

B

C

D

E

F

[m3/h] [mm] [mm] [mm] [mm] [mm] [mm] 31,5 300 208 310 895 99 308 73,5 400 238 420 1015 109 378 155,5 520 308 490 1135 109 456 466 660 460 700 1345 114 652 775 800 508 800 1515 114 748

[kW] 0,75 0,75 1,1 1,5 2,2

** [kg] 70 95 120 250 320

Applications: Continuous discharge of material from hoppers

* Theoretical output volume for 100% capacity. ** Weight with gear motor. % of capacity to be defined according to the nature of material.

EA0.85MRP

EA1MRP

EA1.5MRP

EA1.75MRP

EA2MRP

Ref.

Ref.

Ref.

Ref.

Ref.

Complete rotary valve

EA0127

EA0121

EA0112

EA0098

EA0105

Type Rotary valve without gear motor

EA0.85MRPBN

EA1MRPBN

EA0128

EA0122

Type

EA1.5MRPBN EA1.75MRPBN EA0113

EA2MRPBN

EA0090

EA0106

Spare parts

140

Gear motor Rubber blade set (6 pieces) Rotor with blades

018298

018298

018299

018300

018301

EA0132 (x6)

EA0126 (x6)

EA0119 (x6)

EA0100 (x6)

EA0110 (x6)

EA0134

EA0135

EA0136

EA0138

EA0139

Seal set (4 pieces)

012448 (x4)

012447 (x4)

012447 (x4)

012446 (x4)

012446 (x4)

Bearing set (2 pieces)

012555 (x2)

005907 (x2)

005907 (x2)

005908 (x2)

005908 (x2)


nx

mx

J

G F

H holes N Ntrous Ø Ø12 12

S

A

E

E

A

C

D A

29,50 (EA0,85)

B

Discharge Devices

b u

d

107 (EA0,85)

C

EA. MRP 0,85 1 1,5 1,75 2 300 400 520 660 800 A 208 238 308 460 508 B 310 420 490 700 800 C 895 1 015 1 135 1 345 1 515 D 99 109 109 114 114 E 21,5 21 21 21 18 F n x G 2 x 132,5 2 x 138 2 x 173 3 x 166 3 x 184 Dimensions 17,5 16,5 16,5 20 15 H m x J 2 x 182,5 3 x 149 3 x 189 4 x 175 5 x 170 8 10 10 14 16 N 50 x 6 40 x 6 40 x 6 40 x 8 40 x 8 S 30 30 30 35 35 d 26 26 26 30 30 u 8x7 8x7 8x7 10 x 8 10 x 8 axb Technical parameters 0,75 0,75 1,1 1,5 2,2 Motor power [kW] 49 49 49 48 48 Rotation speed [rpm] 31,5 73,5 155,5 466 775 Capacity at 100% filling [m3/h] 70 95 120 250 320 Weight [kg]

EA-MRP Rotary Valve

a

Connecting piece TBC type Type A1

D

Ø

C

bag/bt

A

Ø 34

B

200

VRB

E

200

150

L

M

Type A2

D

Ø

C

bag/bt

E

150

B

200

VRB

Ø 34

A 150

VRB

L

M

Ø

B

Type B

Ø 34

150

A

bag/bt

200

200

E

VRB

L

M

Level detector ANR 100 (ATEX zone 20) Support to be bolted

Connecting part TBC type

Ø 160 180 200 220 240 280 280 300 300 325 350 350 375 375 400 400 400 450 450 450 450 500 500 500 550 550 550 550 600 600 600 600 650 650 700 700 750 750 800 800 800 900 900

EA

A

B

0,85 550 230 0,85 550 230 0,85 550 230 0,85 550 230 0,85 550 230 0,85 550 230 1 550 230 0,85 550 230 1 550 230 1 550 230 1 550 230 1,5 600 50 1 550 230 1,5 600 50 0,85 550 230 1 550 230 1,5 600 50 0,85 550 230 1 550 230 1,5 600 50 1,75 700 100 1 550 230 1,5 600 50 1,75 700 100 1 550 230 1,5 600 50 1,75 700 100 2 750 100 1 550 230 1,5 600 50 1,75 700 100 2 750 100 1,75 700 100 2 750 100 1,75 700 100 2 750 100 1,75 700 100 2 750 100 1,5 600 50 1,75 700 100 2 750 100 1,75 700 100 2 750 100 Dimensions in mm. Weight in kg.

C

D

E

Type

L

270 270 270 270 270 270 270 270 270 270 270 270 270 270 270 270 270 270 270 -

50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 -

40 40 40 40 40 40 50 40 50 50 50 100 50 100 40 50 100 40 50 100 120 50 100 120 50 100 120 220 50 100 120 220 120 220 120 220 120 220 100 120 220 120 220

A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 B A2 B A2 A2 B A2 A2 B B A2 B B A2 B B B A2 B B B B B B B B B B B B B B

300 300 300 300 300 300 400 300 400 400 400 520 400 520 300 400 520 300 400 520 660 400 520 660 400 520 660 800 400 520 660 800 660 800 660 800 660 800 520 660 800 660 800

M Weight 208 208 208 208 208 208 238 208 238 238 238 308 238 308 208 238 308 208 238 308 460 238 308 460 238 308 460 508 238 308 460 508 460 508 460 508 460 508 308 460 508 460 508

10 12 12 12 12 12 12 12 13 13 13 13 13 13 14 14 14 14 14 14 18 20 23 24 24 26 26 26 26 30 30 30 30 30 30 30 30 30 30 30 30 35 35

141


Certified protection system

NRS & NRSZ

Discharge Devices

Rotary valve type NRS and NRSZ sizes 4 - 10

Features:

Description The NRS range of seven sizes of rotary valve (rotary airlock) discharge devices may be used to discharge granular or powdered material from a hopper into a separate transport system. They are particularly suitable for use with wood waste and similar systems. The design, incorporating flexible rubber blade seals, ensures that two blades are always within the body during operation to ensure maximum sealing security. High quality bearing seals are also fitted to ensure long maintenance free life. Two of the largest units (NRS10) may be coupled in tandem using a single drive; this combination is known as NRS20. The enhanced NRSZ range is ATEX certified for use as a protective system with explosive materials. NOTE: Because of its design as a protective system separating areas with different ATEX zones, the volume flow capacity of the NRSZ is lower than that of the equivalent NRS unit.

Type

Article no.

Capacity at 100 % filling

Motor [kW]

Weight [Kg]

NRS 4 NRS 10 NRS 20 NRS 30 NRS 6-P NRS 9-P NRS 10-P

70004.006

66 m3/h

0,75

67

3

70010.006

165 m /h

0,75

100

70020.006

330 m3/h

0,75

170

3

70030.006

496 m /h

0,75

240

70110.500

150 m3/h

0,75

235

3

70110.400

225 m /h

0,75

281

70110.000

250 m3/h

0,75

296

Type NRS 4:

Type NRS 10: 1082 1002

40

91

142

150 x 2 = 300

16

16

150

302 242

77

30

dia.10

Heavy duty construction Flexible rubber blade seals Geared motor drive and clutch with overload protection High quality sealed bearings ATEX certified as protective system for explosive dusts ATEX certified for dusts up to kSt = 200bar.m/s; Pred < 90kPa (Cert St1) Motor size 0.18kW to 0.75kW Maximum operating temperature 50ËšC Material flow capacities up to 500m3/h (NRS20): 330m3/h (NRZS30-20)

Options: External zone 22: Ex 11 3D Speed sensor IP67 Higher temperature seals for 80ËšC ATEX certified for dusts up to kSt = 300bar.m/s (Certificate St2); pred < 60kPa for NRSZ4 and < 20kPa for larger units

Applications: Continuous discharge of material from hoppers Transfer of material between two ATEX zones


NRS & NRSZ

represents inlet dimesions

Discharge Devices

Type NRS 20:

Type NRS 6-P and NRS 10-P: (Rotary valve for paper waste)

A

B

NRS 6-P

600

885

NRS 10-P

1000

1285

All dimensions in mm

Rotary valve NRSZ with ATEX Certificate St1

Marking The NRSZ body is marked: CE 1180

Max. operating temperature with standard rotor rubber

50째C

Special rubber up to 80째C

On request

II D St I 80째C or better.

The marking is based on product certification by N.B. No. 1026 and Quality System approval by N.B. No 1180

Rotary valve installed in safe area Technical parameters Installation zone exterior of NRSZ

Capacity at 100 % filling

Motor [kW]

Weight [Kg]

Depends on motor

2,5 m3/h per RPM

none

50

NRSZ 4-7 St1-2 non-zone

Non-zone

17 m3/h

0,18

75

74004.032

NRSZ 4-32 St1-2 non-zone

Non-zone

80 m3/h

0,75

69

74010.000

NRSZ 10-0 St1

none

95

74010.007

NRSZ 10-7 St1 non-zone

Non-zone

40 m /h

0,18

130

74010.032

NRSZ 10-32 St1 non-zone

Non-zone

180 m3/h

0,75

135

74120.020

NRSZ 20-20 St1-2 non-zone

Non-zone

220 m3/h at 19 RPM

0,75

243

74130.020

NRSZ 30-20 St1-2 non-zone

0,75

338

Art. No.

Type

74004.000

NRSZ 4-0 St1-2

74004.007

Depends on motor

Non-zone

3

6 m /h per RPM 3

3

330 m /h at 19 RPM

143


Rotary valve installed in zone 21

NRS & NRSZ

Discharge Devices

Technical parameters Art. No.

Type

Installation zone exterior of NRSZ

Capacity at 100 % filling

74004.207

NRSZ 4-7 St1 Cat 2

Zone 21 or 22

17 m3/h

0,18

EX II 2DT4

75

74004.232

NRSZ 4-32 St1 Cat 2

Zone 21 or 22

80 m3/h

0,75

EX II 2DT4

69

74010.207

NRSZ 10-7 St1 Cat 2

Zone 21 or 22

40 m3/h

0,18

EX II 2DT4

130

74010.232 74020.232 74030.232

NRSZ 10-32 St1 Cat 2 NRSZ 20-20 St1 Cat 2 NRSZ 30-20 St1 Cat 2

Zone 21 or 22 Zone 21 or 22 Zone 21 or 22

3

180 m /h

Motor Motor ATEX Weight [kW] Marking [Kg]

0,75

EX II 2DT4

135

3

0,75

EX II 2DT4

243

3

0,75

EX II 2DT4

338

220 m /h at 19 RPM 330 m /h at 19 RPM

Rotary valve installed in zone 22 Technical parameters Art. No.

Type

Installation zone exterior of NRSZ

Capacity at 100 % filling

74004.307

NRSZ 4-7 St1 Cat 3

Zone 22

17 m3/h 80 m /h

0,75

EX II 3DT4

69

74010.307

NRSZ 10-7 St1 Cat 3

Zone 22

40 m3/h

0,18

EX II 3DT4

130

74010.332

NRSZ 10-32 St1 Cat 3

Zone 22

180 m3/h

NRSZ 20-20 St1 Cat 3 NRSZ 30-20 St1 Cat 3

dia.10 77 16

16

150

302 242

Zone 22

EX II 3DT4

135

0,75

EX II 3DT4

243

3

0,75

EX II 3DT4

338

220 m /h at 19 RPM 330 m /h at 19 RPM

Motor [kW] 0,18 0,75

1082 1002

150 x 2 = 300

Zone 22

0,75

3

Motor [kW] 0,18 0,75

Type NRSZ10 30

75

Zone 22

Type NRSZ4

144

EX II 3DT4

NRSZ 4-32 St1 Cat 3

74030.332

91

0,18

74004.332

74020.332

40

3

Motor Motor ATEX Weight [kW] Marking [Kg]

A

B

651 430

115 68

A

B

651 430

115 68


Type NRSZ20

Discharge Devices

NRS & NRSZ

represents inlet dimesions

Type NRSZ30

All dimensions in mm

Rotary valve NRSZ with ATEX Certificate St2

Marking The NRSZ body is marked:

CE 1180

Max. operating temperature with standard rotor rubber

50째C

Special rubber up to 80째C

On request

II D St2 80째C

The marking is based on product certification by N.B. No. 1026 and Quality System approval by N.B. No 1180

Specifications

At ordering, please state: Type of rotary valve, the voltage and frequency of the power supply, the Dust Kst and installation zone. For zone 21/22 also max. surface temperature.

Art. No.

Type

74004.000 74004.007 74110.000 74110.020 74120.020 74130.020

NRSZ 4-0 St1-2 NRSZ 4-32 St1-2 non-zone NRSZ 10-0 St1-2 NRSZ 10-20 St1-2 non-zone NRSZ 20-20 St1-2 non-zone NRSZ 30-20 St1-2 non-zone

Technical parameters Installation zone Capacity at exterior of NRSZ 100 % filling Depends on motor

2,5 m3/h per RPM 3

Motor [kW]

Max. [rpm]

Weight [kg]

none

32

50

Non-zone

80 m /h

0,75

32

69

Depends on motor

6 m3/h per RPM

none

20

95

Non-zone

110 m3/h at 19 RPM

0,75

20

135

Non-zone

220 m3/h at 19 RPM

0,75

20

243

0,75

20

338

Non-zone

3

330 m /h at 19 RPM

Installation zone 21 and / or 22: special delivery

145


Screw Conveyors

Discharge Devices

Screw conveyors Description There are two basic types of screw conveyor available, the enclosed (or pipe) screw conveyor and the open trough screw conveyor. The enclosed (pipe) screw conveyor is suitable for dust-free conveying of particulate matter either horizontally or at a gradient of up to 20Ëš. Semimoist and fibrous materials can usually be handled by this conveyor. The maximum length of a screw flight is 7000mm. The open trough screw conveyor is suitable for discharging material from a trough hopper, in particular from dust collector units mounted on trough hoppers. The maximum length of a screw flight is 7000mm with a bearing at the ends only. Typical maximum flow rate for either is 16m3/h, based upon a 30% filling level. The screw flight is driven by a geared motor drive fitted with suitable mechanical and electrical overload protection. Drive can be specified to be at either end, with optional numbers of inlets and outlets. The conveying direction may be reversed if required. In special circumstances separate screw conveyors may be connected in tandem to a single drive. For large hoppers it is also possible to connect two open trough conveyors side by side, chain driven by a single geared motor.

Features: Robust welded construction with sealed bearings Maximum flight length 7000mm Flanged inlet and outlet connections Large diameter shaft to minimise distortion Couplings with mechanical overload protection

Options: One or two flanged discharge openings Trough conveyor with single or dual screw flights with single drive Direction of rotation optional

Applications: Discharging material from trough hoppers, typically from dust collectors Dust free conveying of powdered or granular material over short distances up to 7.0m

Pipe screw conveyors

Trough screw conveyors

146

1 2 3 4 5 6

Gear motor Coupling Drive shaft End shaft Hollow shaft with screw helix Flanged bearing

1 2 3 4 5 6 7

Gear motor Coupling Drive shaft End shaft Flanged bearing Hollow shaft with screw helix Flanged bearing


Description The double flap valve is a simple discharge device that can be used to discharge granular or powdered material from a hopper that may be under negative pressure. The alternate opening of the flaps minimises pressure leakage between the hopper and the discharge outlet. There are two versions: The weight controlled (gravity) double flap valve is fitted with adjustable counter-weights to suit the mass or density of the material to be discharged. It is particularly suitable for higher density (less bulky) materials.

Heavy duty construction Adjustable counter-weights on gravity unit to accommodate a wide range of material density Geared cam drive with return spring for motorised version Circular body with inlet and outlet flanges

Options:

Discharge Devices

Features:

Double Flap Valve

Double flap valve

None

The motorised double flap valve is driven by a single geared cam drive, with an interconnecting tension spring, so that the flaps open and close alternately in a continuous sequence. This makes this kind of valve suitable for more bulky, lighter weight materials.

Applications: Continuous discharge of material from hoppers

Double flap valve weight -controlled

1 Valve housing 2 Flaps 3 Counterweights

Double flap valve motor -controlled

1

5

4

3

2

1 2 3 4 5

Gear motor Valve housing Flaps Tension spring Cam

147


Garant Rotary Valve

Discharge Devices

Rotary valve Garant - heavy duty

Features:

Description The rotary valve is a robust discharge device that can be used to discharge granular or powdered material from a hopper that may be under negative pressure. The design, with closely fitting blade seals almost eliminates pressure leakage between the hopper and the discharge outlet.

Capacity m3/h at X% filling

For dosing use

0.75 Kw – 32.0 rpm 108933 (SEW)

0.12 Kw – 4.7 rpm 108982 (Danfoss Bauer)

50%

11.4

1.6

70%

15.9

2.3

100%

22.8

3.3

Elastopal 102951

Deflector

Options:

Normal discharge use Motor power (Reference)

X

1.4301 – 104707

X

Reference

Variable speed drive for different flow rates Low speed version for dosing operations

Applications: Continuous discharge of material from hoppers Additive dosing

X

Teflon - 114575

Heavy duty construction Adjustable blade scrapers Geared motor drive Body fitted with circular inlet and square outlet flanges

X X

X

107923 108213 114587 107924 108214 114588

1

Inlet

2 3 5 4

5 4

Outlet outlet flange

The Garant rotary valve consists of: 1 2 3 4 5

148

Rotary valve housing Rotary valve with adjustable scrapers Housing cover Shaft seal Gear motor

inlet flange


The additive dosing unit provides an accurate and reliable method of introducing additives into a polluted air/gas stream for the purpose of separation of acid pollutants such as sulphur dioxide, sulphur trioxide, hydrogen chloride and hydrogen fluoride. They can be combined with the adsorption of mercury, dioxins/furans (PCDD/PCDF) by carbonaceous absorbents such as activated carbon and open-hearth carbon Dry flue gas cleaning processes are: • Dry sorption with hydrated lime • Conditioned dry sorption with hydrated lime • Dry sorption with sodium hydrogen carbonate • Dry sorption with humidification and re-circulation The dosing unit inlet bin may be supplied via a rotary valve from an additive silo, big-bag or other container. The delivery pipe is connected to a blower fan to convey the additive into the flue gas duct.

Inlet bin on support stand Inlet fitted with flat slide valve and rotary valve Geared drive unit for additive intromitter Geared drive for dosing screw, with delivery pipe Blower (conveying) fan for final delivery of additive to flue gas

Discharge Devices

Description

Features:

Additive Dosing

Additive dosing with dosing unit

Options: None

Applications: Dosing of additives to reduce acidic pollutants in flue gases

Silo *

Flat slide valve Manifold Rotary valve

Bin of dosing device

Conveying fan

Injection nozzle

Support structure

* Instead of Silo a Big bag or other container may be used

1 Gear motor for dosing screw 2 Gear motor for intromitter 3 Housing 4 Intromitter 5 Dosing screw 6 Front panel with metering pipe

149


NFUS3 Damper

Discharge Devices

Damper type NFUS3

Features:

Description The NFUS3 damper was designed as an isolation damper to be fitted to FM filter hoppers to enable bin emptying to proceed whilst the filter remained in operation. However, added features extend its abilities. The damper may be locked in the open or closed position, or alternatively, with counter-weight fitted, it may be used as a single gravity discharge flap valve. The galvanised steel assembly has a square flanged inlet and outlet and the flap is fitted with a rubber sealing gasket.

Galvanised steel construction Position lock to hold in open or closed position Counter-weight when used as gravity flap valve

Options: None

Applications: Continuous discharge of material from small filter hoppers Discharge isolation damper for FM units fitted with bins

Article no. 399008.600 Max. operating temp.

75째C

Weight

14 kg

elevation

150

plan


Features:

Description The airflow alarm consists of a pressure switch for installation in the ductwork and an electronic control unit for installation in a prominent location in the work place. The alarm pressure level is set to a level slightly lower than the duct pressure that corresponds to normal maximum airflow volume. If the duct static pressure falls below this pre-set value, a red light in the control unit is illuminated. An external connection may be made to an external 12V flashing lamp. The airflow alarm control unit should be connected to a continuous 230V AC supply. There is also a connection to the pressure switch. If the 230V AC power supply is broken, the alarm is energised. This ensures that the alarm will be activated if, for example, an emergency stop is used for stopping the fan instead of the normal “stop� function. The airflow alarm unit incorporates supervision of the pressure switch cable interconnection. Interruption of this will also activate the alarm. In accordance with the requirements for dual supply made by the Danish Working Environmental Service the airflow alarm is provided with battery backup. This has a rechargeable battery that is charged automatically as required during normal use. In the event of power failure the battery backup will last for 75 minutes if the alarm is active and one 12V flash lamp connected. This will increase to 48 hours if no external flash lamp connected.

Electronic control with pressure switch Bright LEDs - may be read from greater distances Low installation costs 230V AC power supply Backup by means of rechargeable battery Measures duct pressure; alarms if pressure passes set point High capacity battery to power remote alarm light for remote indication 75 minutes alarm time with flashing light: 48 hours with no external light connected Additional safety measure: alarm activated if main or pressure switch cable is broken

Electrical Equipment

NFUA3 Airflow Alarm

NFUA3 Airflow alarm

Options: Red flashing alarm light

Applications: To act as low airflow alarm in a ducted extraction system

Type NFUA3 incl. flashlight

Art. No.

NFUA3 excl. flashlight NFUA3 for 4-30 mmWC

90014.070

NFUA3 for 4-30 mmWC

90014.075

NFUA3 for 10-100 mmWC

90014.071

NFUA3 for 10-100 mmWC

90014.076

NFUA3 for 25-500 mmWC

90014.072

NFUA3 for 25-500 mmWC

90014.077

NFUA3 for 300-1500 mmWC

90014.073

NFUA3 for 300-1500 mmWC

90014.078

NFUA3 for 1000-5000 mmWC

90014.074

NFUA3 for 1000-5000 mmWC

90014.079

Accessories Flashlight red 12 Volt

90014.051

The airflow alarm type NFUA3 consists of an electronic control unit and a pressure switch. The airflow alarm type NFUA3 is ordered as a complete unit.

151


Danfoss VLT® FC

Electrical Equipment

Danfoss VLT® FC frequency converter

Features: Wide range from 2.2kW to 450kW (max. 800A) 400V 3ph 50Hz power supply PID regulator in FC102 version allows direct control using fan pressure Text display with 27 languages Quick menu for simplified commissioning CD containing all instructions and diagrams delivered with FC102 unit EMC compliant (Electromagnetic Compatability Directive 2004/108/EC) Suitable for all Dantherm Combifab fans

Options:

Description

None

The Danfoss VLT® FC102 is available with a text display in 27 different display languages. The Danfoss VLT® FC102 offers a quick menu structure which reduces the number of parameters to be adjusted during commissioning. The builtin PID regulator inside the Danfoss VLT® FC102 also makes it possible to control the fan using pressure. A CD containing the functional description, electrical diagrams, connection diagrams and installation instructions will be delivered with the Danfoss VLT® FC102.

Technical Characteristics: Art. no. 2.2 kW, max 5.6A 3.0 kW, max 7.2A 4.0 kW, max 10A 5.5 kW, max 13A 7.5 kW, max 16A 11 kW, max 24A 15 kW, max 32A 18.5 kW, max 37.5A 22 kW, max 44A 30 kW, max 61A 37 kW, max 73A 45 kW, max 90A * 55 kW, max 106A 75 kW, max 147A 90 kW, max 177A 110 kW, max 212A 132 kW, max 260A 160 kW, max 315A 200 kW, max 395A 250 kW, max 480A 315kW, max 600A 355kW, max 658A 400kW, max 745A 450kW, max 800A

152

91016.502 91016.503 90003.504 90003.505 90003.506 90003.507 90003.508 90003.509 90003.510 90003.511 90003.512 90003.513 90003.514 90003.515 90003.516 90003.517 90003.518 90003.519 91016.520 91016.521 91016.522 91016.523 91016.524 91016.525

Applications: To match fan performance to requirements by modulating the speed, whilst maintaining max. drive efficiency To enable a single fan to operate at different fixed speeds according to duty cycle

Characteristics Power supply: Insulation class

3x400V AC, 50 Hz.

IP55

Dimensions: 268x90x205mm to 2000x600x494mm

*Note: From 55 kW we recommend to take one size bigger.


Capacitive sensor for non contact indication 4 - 20mA sensitivity Operating ambient temperature range from -20˚C to +70˚C IP67 protection ATEX certification for ATEX zone 20 Standard cable length 2000mm. Longer cables, if required, must be screened

Electrical Equipment

Features:

CB32 Level Indicator

Level indicator type CB32

Options:

Description The CB32 is a capacitive level indicator for granular and powdered solid materials. It can therefore be used to control the level of materials in hoppers or storage silos. It can also sense the presence of solids flowing in a steel pipe and therefore can be used as an alarm should the flow of material unexpectedly stop or start. Its sensitivity is based upon a 4 - 20mA output with a time delay adjustable from 1 second to 10 minutes. It is ATEX certified for zone 20 applications

Characteristics Max. material temperature

see below

Applications: To monitor fill levels in hoppers and silos To indicate the flow of solid materials in steel pipes of ducts

-20° to +70°C

Max. ambient temperature

-20° to +70°C

Output switch

2 A, 230 VAC, 50 / 60 Hz

Sensitivity

4 – 20 mm

Time delay

1 – 600 sec.

Power consumption

1.5 W

Dimensions

Ø30 mm, length = 100 mm

Cable size for connection

2m 5x0.75 mm 2 PVC

Weather protection

IP 67

Weight

0.100 kg

Approval

CE, UL508, CSA

Installation The CB32-indicator is surface mounted (approx. 10 mm). Do not cover the grey front of the indicator.

ATEX zone 20, dust II 1D T85°C IP67

ATEX Approval ATEX certificate no.

RWTÜV-05-ATEX-0074X

Options Level indicator 24VAC/DC supply

90016.056

Level indicator 120VAC supply

90016.057

Level indicator 230VAC supply

90016.055

230VAC alarm box without horn

90016.058

230VAC alarm box with horn

90016.059

The body must be earthed

The standard cable for the CB32– series is 2000mm. If a longer cable is necessary, an equipotential connection must be established by drawing the cable in an earthed metal pipe.

Connection Connection diagram NB: When the indicator is not active, the relay is activated. Set up an earth connection between the indicator housing and the installation box in which the indicator is mounted.

153


Features:

FM Accessories

NF-8HD & NF-16HD

Electrical Equipment

Filter controller type NF-8HD and NF-16HD

LED differential pressure display Clean-on-demand facility to reduce compressed air consumption After clean (down time cleaning) programmes High pressure alarm function Can operate 8 or 16 valves directly; up to 160 valves with extenders Easy to operate parameter setting menus, with locking for key parameters Bright LEDs aid visibility from greater distances Operating hours counter

Description The NF-8HD / NF-16HD filter controller is used to control reverse jet cleaning systems utilising 24V DC solenoid valves directly fitted to the diaphragm valves. The controller has a built-in differential pressure transmitter. The cleaning cycle starts automatically when the differential pressure reaches the pre-set value of delta P MAX and stops again when the pressure is reduced to the value of delta P MIN. In this way compressed air consumption may be reduced to less than 0,1 % of the total airflow. During cleaning, short pulses of compressed air are blown into the filter elements at pre-set but adjustable time intervals. Three light emitting diodes indicate the operating status and an LED display shows the differential pressure. The controller has indicators for high-pressure alarm and downtime cleaning when the fan has stopped. Type NF-8E / NF-16E extension units enable as many as 160 valves to be connected to one main controller (NF-8HD / NF-16HD). 8 valves can be connected to the NF-8HD and to each NF-8E unit. 16 valves can be connected to the NF-16HD and to each NF- 16E. Where there are more than 160 valves in the filter separate NF-8HD / NF-16HD systems must be used. The filter controller is enclosed with IP65 protection. It is suitable for installation outdoors and is normally mounted directly onto the pressure vessel by means of special brackets. Also suitable for installation on to the filter.

Options: NF-8E extension unit NF-16E extension unit

Applications: Control of reverse jet cleaned dust filters and collectors

Technical parameters

154

Input

230V AC or 110V AC 50-60 Hz

Pressure sensing tube connection (P1 and P2)

Connected to the tapping points on the filter. Diameter 4 mm / 6 mm Diameter 6 mm

Differential pressure transmitter

Max. 12000 Pa

NF8HD/dP4-20 only

4-20 mA output signal for remote display of differential pressure

Temperature

Display readable -20 to +60째C Operational at ambient temperature -40 to +85째C

Type

Scale

Article no.

NF-8HD

0 - 5000 Pa

388015.090

NF-16HD

0 - 5000 Pa

388015.095

NF-8HD/dP4-20

0 - 5000 Pa

388015.094

NF-8E extension unit

-

388015.065

NF-16E extension unit

-

388015.067

Cable for remote placement of controller

-

11217.99


Fan motor control panel with auto signal for NF-8HD filter controller Fully functional, with main isolator and emergency stop button Suitable for motors up to 18.5kW Overload warning light Facility for remote start / stop Full compliance with EN 60 204-1 (Electrical equipment on machinery) IP44 protection

Electrical Equipment

Features:

DCP-T1-CE Fan Starter

Fan starter type DCP-T1-CE

Options: Description

Three versions: 2.2 - 5.5kW; 7.5 - 11.0kW; 15.0 - 18.5kW NF-16E extension unit

The control panel is operated by means of the start/stop pushbuttons or by connection to external terminals for remote start/stop. An emergency stop is provided on the DCP-T1- CE control panel. When the DCP-T1-CE is started, it automatically sends a signal to the filter controller NF-8HD that activates its operating functions. An alarm lamp on the front of the DCP-T1-CE will illuminate to indicate fan fault such as tripped overload. A CD containing the functional description, electrical diagrams, connection diagrams and the installation instructions will be delivered with the DCP-T1-CE control panel.

Applications: Fan motor starter/ controller for reverse jet filter units using standard NF-8HD filter controller

Certification The DCP-T1-CE control panel complies with the standard EN 60 204-1 (Electrical equipment on machinery).

Technical parameters Power connection / Power supply

3x400VAC, 50Hz

Insulation class

IP 44

Height x width x depth

300 x 300 x 150 mm or 400 x 400 x 210

Ordering specification 2.2 kW - 5.5 kW

E. 110.020.030

7.5 kW - 11 kW

E. 110.020.031

15 kW - 18.5 kW

E. 110.020.032

155


Features: High accuracy at low dust load levels Stainless steel probe length 300mm Factory calibrated for wood or cereal dust Measurement range 0 to 1.0mg/Nm3 Air velocity range for accuracy: 5 to 25m/s Internal data storage Alarm output Continuous measurement Power rating 12VA Full compliance with EN 60 204-1 (Electrical equipment on machinery) Enclosure protection IP55; probe protection IP65. Suitable for outdoor location Ambient operating temperatures: 0ËšC to 65ËšC Probe provided with 10m cable for connection to controller Duct into which fitted must be earthed

IFD

Electrical Equipment

IFD dust emission monitor

Description This device has been designed to monitor emissions from bag or cartridge filters whether or not the cleaned air is being returned to the work place. The concentration level is continuously monitored in relation to the alarm set point. The measurement sensor must be fitted in a metal duct. This system complies with the French regulations of the code du travail, article R 232-5 8. It enables the user to monitor the dust level content.

Options: Special length interconnecting cable Output 4 - 20mA

Applications: Fan motor starter / controller for reverse jet filter units using standard NF-8HD filter controller

Notes

156


Notes


Dust extraction and waste management installations

NFKZ 3000 bag filter for wood base products

Cyclopac bag filter for panel production

MJB-H bag filter for biomass incineration

MJB bag filter for dock side bulk handling

Auto M Z shaker bag filter for chemical industry

Nordfab clipped ductwork


FS flat bag filter and cooler for aluminium industry

S-series bag filter for woodworking workshops

FMC 200 cartridge filter with Cyclone separator

Silo for wood waste storage

Cyclopex bag filter for wood working industry

MJC cartridge filter for minerals industry

Dantherm Filtration Ltd., Limewood Approach, Seacroft, Leeds LS14 1NG T: 0 113 273 9400 F: 0 113 265 0735 Email: info.uk@danthermfiltration.com

w w w.danthermfiltration.co.uk

Product Catalogue UK/version 1/2008

Dust extraction and waste management installations


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