Celotex Production Facility

Location: Eggborough, North Yorkshire

Completion Date: 2017

Expertise Area: Manufacturing & Distribution

£20m new production facility for Celotex, the UK’s largest supplier of PIR insulation boards. The facility is located next to Saint-Gobain’s glass manufacturing facility in Eggborough. The project incorporated 190,000sqft of offices, production and warehousing with ancillary areas.

The building is a high eaves, single storey construction with a duo pitch roof on a portal frame. The substructure was a deep pad solution with a fibre reinforced slab. The roof, walls and high-level cooling towers were clad including rapid roll doors to loading bays. The single storey offices are fully fitted out for administration, meeting rooms, production support and workshops with ancillary areas. Production facilities & high bay storage incorporated sprinkler protection system.

The factory’s frame comprising over 600 tonnes of steelwork is an asymmetric propped portal approximately 144m wide by 149m long, and is 13m high to the apex. Attached to the main frame is the canopy structure, which is a 72m wide twin span portal and projects 17m.

The civils design solution for access roads and hard standing minimised both construction and running costs. Reduced level excavations were undertaken as an enabling work package incorporating incoming services works and site access provisions.

The project was successfully delivered to a tight budget and programme, and the prestigious production facility in East Yorkshire created numerous jobs in the local area.

Architecture and much more

As a multi-disciplinary consultancy, our expertise extends beyond architecture, meaning our clients can pick and choose key areas or combine a number of our service skill sets and project management skills when selecting our single point service offer. DB3 Group offers the following six individual business units.

DB3 Architecture & Design

Providing RIBA Chartered sustainable architecture, urban design and masterplanning, with supporting services including BIM, visualisation and interior design. DB3’s architectural team comprises 35+ architects, supported by a strong team of 50+ technologists and architectural assistants with the capacity to resource projects across all sectors.

DB3 Building Services Engineering

Offering CIBSE Chartered Mechanical and Electrical Engineering to all sectors. The team have particular experience in the leisure sector, having delivered numerous wet and dry leisure facilities across the UK. The team are CIBSE Low Carbon Energy Assessors and offer Thermal Modelling (DSM).

Formation 3D (F3D)

Drone operated aerial surveys, photography and videography by DB3’s in-house CAA qualified drone operators. A low risk, time efficient alternative for building inspections and land surveys. F3D also offers highly accurate 3D data capture & mapping of existing structures using point cloud, RTK and PPK technology, turning into 3D digital models for construction, design & facilities management projects.

DB3 Net Zero

Drawing on the experience of our in-house mechanical & electrical engineers, architects, energy assessors, Passivhaus designers and sustainability experts. Our suite of Net Zero consultancy services is broken down into six categories which cover topics around whole life cycle. These categories include; Carbon, Efficiency, Passivhaus, Wellbeing, Performance & Compliance.

DB3 Professional Services

The team deliver building surveying, retail project management, principal designer, contract administration and NEC supervisor roles, across the UK. Working alongside DB3’s architectural and M&E teams, these roles can be incorporated into a multi-disciplinary offering or procured as an independent service.

Home & Maker

A sister company to DB3 Architecture & Design, Home and Maker provides RIBA chartered online architectural services to domestic residential customers. Drawing on DB3’s many years of home design and construction experience, Home & Maker focuses on designing great homes at an affordable price.

Accreditations

AJ100 Company

RIBA Chartered Practice

Certified Passivhaus Designers

CIAT Registered Practice

CIBSE Directory of Practices & Firms

CIBSE Low Carbon Energy Assessors

ISO9001:2015 Quality Management System

ISO14001:2015 Environmental Management System

Altius Approved Elite Vendor

H&S SSIP Accredited, through Eurosafe and Alcumus

Constructionline Gold Member

Achilles RISQS Accredited

Cyber Essentials Plus

Awards

DB3 Group: Shortlisted - UKREiiF Awards 2023 ‘Consultant of the Year’ & ‘People & Skills Torchbearer’; Shortlisted - COMBA 2023

‘Architecture Practice & Business Development Professional’; Shortlisted - Grafters Awards 2023

‘Architecture Practice’; Winner – COMBA & COBBA

2022 ‘Architect of the Year’; 2021 Digital Enterprise Top 100; Winner – Insider Property Awards 2018

‘Architectural Practice of the Year’ & ‘Design Excellence’; Shortlisted – BD Awards 2017 ‘Sports & Leisure Architect of the Year’; RICS Design Through Innovation Award 2017; Insider Property Industry Awards 2015 ‘Highly Commended Architectural Firm of the Year’

Llys Cadwyn Regeneration: Winner – Cardiff Property Awards 2021 and Ystadau Cymru 2021

Award for ‘Creating Economic Growth’; Highly Commended – British Construction Industry Awards 2021; CLAW Project of the Year Awards 2021

Adidas Oxford Street: Gold Winner – London Design Awards 2020

Leeds College of Music: Winner – RIBA Regional Award 2015 ‘Small Project Award’; Shortlisted –Insider Property Industry Awards Yorkshire 2018

‘Regeneration Project of the Year’, Education Estates Awards 2018 ‘Refurbishment Project’, AJ Retrofit Awards 2018 ‘Further & Higher Education’; Constructing Excellence Yorkshire & Humber Awards 2018 ‘Building Project of the Year’

Chancery Lane Residential: Shortlisted – London Construction Awards 2018 ‘London Build Excellence’ & ‘Regeneration Project’

Airedale Air Conditioning: Winner – RICS 2017 Regional Award ‘Design through innovation’

Ysgol Craig Y Deryn School:

RTPI Wales Planning Award 2014

Kirkcaldy Leisure Centre: Commended – SCALA Awards 2014 ‘Civic Building of the Year’

Michael Woods Leisure Centre: Highly Commended – SCALA Awards 2014 ‘Civic Building of the Year’; Scottish Property Awards 2014 ‘Architectural Excellence’

MOMA Machynlleth Tannery Gallery: CPRW Awards 2014 ‘Special Award’

Marks & Spencer, Liverpool: Highly Commended –CIAT Award 2010 ‘Technical Excellence’

PAN Emirates, Dubai: Shortlisted – Retail Interiors Awards 2010 ‘Best International Interior’

Threeways School, Bath: BCSE Awards 2009 ‘Inspiring Design for Special Schools’

ASDA Stores Supplier Awards:

2009 ‘Best Consultant’ & ‘Best EDLC (Every Day Low Cost) Initiative’

University of Huddersfield, Creative Art Building: Bronze Awards – RIBA White Rose Award 2009; Commendation – CIAT Award 2009; Shortlisted –RICS Pro Yorkshire Awards 2009

University of Huddersfield, Milton Centre: Winner – Insider Yorkshire Renaissance Awards 2006 ‘Best Restoration Project’

Aberdovey Yacht Club: Winner – Snowdonia National Park Awards 1992 ‘Good Design in the Countryside Award’

St Giles Business Park for the DBRW: Winner – Prince of Wales Design Awards 1990 ‘Good Design Awards’

Llwydcoed Crematorium: Commendation – RIBA Awards 1968

Various

Royal Institution of Chartered Surveyors (RICS): 2017, 2011, 2010

Green Apple Awards: 2015, 2013, 2010, 2009, 2008, LABC Building Excellence Awards: 2013, 2012, 2011, 2010, 2009, 2008

LABC Design Excellence Awards: 2013, 2012, 2009, 2008, 2003, 2002

Leicestershire & Rutland Craftsmanship Awards: 2013, 2012, 2009, 2008, 2003, 2002

Civic Trust Awards: 2012, 2007, 2006, 1993, 1990

BREEAM Awards: 2008, 2007

Montgomeryshire Design Awards: 1997, 1994