Fenstek 2013 by Yunguo Deng

DIRECTORY FENSTEK INTRODUCTION QUALITY CERTIFICATE FENSTEK SPIRIT MAIN PRODUCT

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Corner Cleaning Machine

Au xil iar

Saw Machine

Ma ch ine

FENSTEK INTRODUCTION

QUALITY CERTIFICATE

•• FENSTEK is an engineering firm that have been in business for over 15 years which specialized in the manufacture and supply of window and door fabrication machinery, curtain wall equipment and insulating glass machines •• FENSTEK have developed an unique diverse staff dedicated to develop new products with the total investment of $100.000 each year. And the new product spring at a rate of 10 annually •• FENSTEK have passed ISO9000 certification 2000 version, major products passed CE certificate •• FENSTEK headquartered in Jinan with total floor space of 5000 square meters, our client base reaches across the China to the world, with more than 2000 customers and 23 offices in China •• FENSTEK team travelled over 30 countries •• FENSTEK products"cross"boarders into more than 50 nations around the world •• FENSTEK own the abroad offices in USA, Brazil, India, and Hong Kong Etc •• FENSTEK unique company philosophy “sincere, speedy, specialized, smart, study, support” makes us truly outstand in the market •• FENSTEK, the first Chinese company developed high-end seamless welding machine with “auto-change” function •• FENSTEK offer the most popular screw driving machines in China, both pneumatic and electrical •• FENSTEK , the first Chinese company setting up overseas sales office in the window machine industry •• FENSTEK, the first Chinese company providing local service in the window machine industry •• FENSTEK, the first Chinese company has over 100 customers in one foreign country in the window machine industry •• FENSTEK continue to lead the industry to the next level

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SAW MACHINE

Double Head Cutting Saw DS450X3700

Double Head Cutting Saw DS350X3500 Equipment Features •• 45°~90°~45°fixed angle and variable angle setting. •• Both vertical and horizontal clamps •• Fixed left head and moveable right head •• Two hand safety operation

Equipment Features

•• For 45°~90°cutting plastic and aluminum profile

•• 45°~90°~45° cutting aluminum and UPVC profile.

•• With the supporting mechanism of equivalent length, convenient feed and location.

•• Right head driven by motor automatically and easily. Auto brake device.

•• The saw head do fixed axis cycloid feed on the worktable’s vertical side, cutting operation stable and reliable.

Single Head Cutting Saw SS350

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•• Saw blade rotates accurately thanks to high accuracy main spindle. •• Saw blade straight feeds precisely by pneumatic cylinder. Optional Hydro-pneumatic feeding cylinder available.

Optional Model •• Digital Display Model: DS450x3700D

06 07

Double Head Cutting Saw DS450X5000

Double Head Cutting Saw DS450X3600

Equipment Features •• Special design for high volume UPVC window profile cutting. •• One time four or six pieces can be cut off, depending on profile width.

Equipment Features

•• Auto angle change inside 45 / 90 degree.

•• 90°, inside 45° auto switch for cutting UPVC and aluminum profile. Variable cutting angle available.

•• Linear bearing system ensure saw blade feeding precisely.

•• Right head moves on the linear bearing rail. Auto brake device.

•• Right head moves on linear bearing system with auto brake device and digital readout device.

•• Cutting length fine-adjustment device ensure precision and easy operation.

•• Micro cutting length adjustment device ensure precision and easy operation.

•• The linear guiding pair ensures steady processing accuracy.

•• Auto-counting device for easy counting cutting quantity.

•• Saw blade rotates smoothly thanks to high accuracy linear bearing.

•• Complete cover design ensures clean production

•• Saw blade straight feeds stably and precisely by pneumatic cylinder. Optional Hydro-pneumatic feeding cylinder available.

•• Solid machinery structure ensures stability and long life running.

•• Two hand safety operation and auto guarding

•• Horizontal and vertical clamping device ensure multi-profile high precision positioning

Optional Model

•• Saw blade straight feeding stably and precisely by pneumatic cylinder. Optional Hydro-pneumatic feeding cylinder available.

•• Standard 5 meters max cutting length suitable for over-size window production. Small size machinery base is optional.

•• Digital Display Model: DS450X3600D

Optional Model

•• CNC Model: ADS450X3600

•• CNC Model: ADS450x5000

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08 09

Double Head Cutting Saw DS500X4200

Double Head Cutting Saw LJZ2B-500X4200

Equipment Features •• For cutting Aluminum profile. •• Auto 45°~67.5and 90°cutting change •• Saw blade rotates smoothly due to high accuracy spindle. •• Hydraulic feeding systems ensure precise and stable feeding. •• Middle auto-induction profile supporter and following profile supporter make the loading and clamping convenient.

Optional Device: •• Dust Collector System •• Digital displaying device Model:LJZ2XII-500X4200 •• CNC Model:LJZ2S-500X4200

Equipment Features •• 90°, inside 45°, outside 45° for cutting UPVC and aluminum profile. Variable angle cutting available. •• Right head driven by the servo motor through high precision ball screw bearing system •• With the additional intermediate supporting mechanism of equivalent length, convenient feed and location. •• Saw blade connected with spindle driven by motor through belt, safe and accurate. •• Saw blade straight feeding stably and precisely by hydro-pneumatic cylinder. •• Two hand safety operation, both heads can work individually for different angle and length.

Optional Model •• Digital Display Model: DS500X5000D •• CNC Model: ADS500x5000

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10 11

V Notch Cutting Saw NVS60

Mullion Cutting Saw MS55

Equipment Features •• Automatic V-cutting of UPVC Window profile •• Adjustable V-notch depth based on different profiles.

Equipment Features •• Automatic Mullion cutting saw •• Two hand safety operation and fully protective guard •• Special turret for mechanical memory of cutting position •• Automatic crossing cutting two mullion ends in one time. Save profile cost and improve efficiency. •• Special clamping device ensure safety operation. •• Using stopper for easily measuring.

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12 13

Glazing Bead Cutting Saw GBS1800

Automatic Corner Key Cutting Saw LJJA-500

Equipment Features •• Automatically cutting off Aluminum corner key •• PLC controlled auto precise feeding. Suitable for massive production. •• Counting device. Easy operation. Auto saving cutting volume in case of power off.

Aluminum Notching Saw LJK-500

GBST1800 Equipment Features •• Automatic 45 degree cutting u-PVC glazing bead profile. •• Two glazing beads cutting in one time. •• 4 pieces saw blade ensure precise cutting, double cutting one each end to mill the hook foot.

Equipment Features

•• Vertical clamping device and special designed cutting jig ensure stable positioning.

•• Specially for aluminium curtain-wall and lighting skylight processing with the special angle at the profile end surface.

•• Two hand safety operation

•• With magnetic grid control system, reliazed cutting angle and worktable height digital display.

•• Precise & easy operated measuring table (Only for GBST1800)

•• Two saw glade freely change at +45º-45º

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14 15

Type

DS350X3500

DS450X3700

DS450X3600

DS450X5000

DS500X4200

LJZ2B-500X4200 VS60

Air Pressure(Mpa)

0.5-0.8

Air Consumption(l/min)

Input Voltage

3N~50HZ 380V or As Customer Specification

Input Power(Kw)

4.5

5kw

5.5

3.5

Weight(kg)

1000

1500

2000

2500

1800

220

Spindle Rotray Speed(r/min)

3200

2800

3000

2800

Cutting Height(mm)

100(mm)

200(mm)

90:150 45:100

120 160 (mm)

90°:max 300mm 45°max 200mm

20-60(mm)

Cutting Width(mm)

200(mm)

120(mm)

Max:280mm

165 130 (mm)

Max140 (mm)

120(mm)

Cutting Length(mm)

90°& 45°:430~3500mm

45°max 3700mm Min550 mm 90°Max 3700mm Min 400mm

45°max 3600mm Min550 mm 90°Max 3600 mm Min 400mm

90°& 45°:430~5000mm

45°Max4000mm Min510mm 90°Max4200 mm Min 400mm

90°& 45°:430~5000mm

Overall Dimension(mm)

4000x1120x1450

4500x1170x1400

6300x1400x1400

5900x1700x1700

5530x1750x1950

1800x1380x1300

Saw Blade Diameter

350*30*100*3.2TP

450*30*120*4.0TP

500*30*120*4.4TP

300*30*100*3.2P

Saw Blade

Janpan UNIKEN

Janpan WAGEN

Janpan UNIKEN

Cylinder

JPC(FESTO Joint Venture Brand)

Approach Switcher

Swiss Contrinex or Japan Omron

South Korean Brand

HIWIN

Parameter

Main Accessory

Magenetic Grid Liner Bearing system

South Korean Brand

Counting Device

Japan Omron

Motor

Anhui Sanyang(Best Chinese Motor Anhui Sanyang(Best Chinese Motor Anhui Sanyang(Best Chinese Motor Brand) Brand) Brand)

Solenoid Valve

Germany FESTO

Electrical Button Switcher

Schneider

AC Contactor and Circuit Breaker Air Filter Device

Counting Device

Anhui Sanyang(Best Chinese Motor Brand)

Anhui Sanyang(Best Chinese Motor Anhui Sanyang(Best Chinese Motor Brand) Brand)

Anhui Sanyang(Best Chinese Motor Brand)

Germany FESTO

Solenoid Valve

Schneider

Electrical Button Switcher

Schneider

AC Contactor and Circuit Breaker

STNC

Air Filter Device

Saw Blade

2pcs

Air Gun

1pc

Standary Accessory

Coolant Spray Device Certificate

2pcs 1pc

Support arm

1set

Measuring rod Mobile work piece supports

2sets

Complete Tooling

1set

Operation Manual

1pc

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Type

MS55

GBS1800

Air Pressure(Mpa)

0.5-0.8

Air Pressure(Mpa)

0.6-0.8

Air Consumption(l/min)

Input Voltage

3N~50HZ 380V or As Customer Specification

3N~50HZ 380V or As Customer 3N~50HZ 380V or As Customer Specification Specification

Input Voltage

3N~50HZ 380V or As Customer Specification

Input Power(Kw)

3.5

2.5

Input Power(Kw)

Weight(kg)

300

250

400

Weight(kg)

800

Spindle Rotray Speed(r/min)

2800

Spindle Rotray Speed(r/min)

2840

Cutting Height(mm)

110

Cutting Width(mm)

120

100

Cutting Length(mm)

Max5000mm Min 430mm

45°Max4000mm Min510mm 90°Max4200 mm Min 400mm

Max 4200mm Min385 mm

Parameter

Type

LJJA-500

Parameter

Overall Dimension

7500x1720x1390(mm) Inculding the support 1500x750x1500(mm) arm

2500x1380x1300(mm)

Saw Blade Diameter

420*30*120*4.0P

230*135*30Z

Cutting Height Cutting Width Cutting Length(mm)

NO limit

Cutting Speed

0-3m/min

Cutting Range Cutting Angle Repeat locating length

Main Accessory

Cutting profile surface plane

≤0.1mm

Saw Blade

Janpan UNIKEN

Overall Dimension(mm)

5670x1770x1840

Cylinder

JPC(FESTO Joint Venture Brand)

Blade W X H

120X120 mm

Approach Switcher

Swiss Contrinex or Japan Omron

South Korean Brand

Magenetic Grid Liner Bearing system

Saw Blade specification Cutting angle allowance Cutting profile surface roughness

Ra12.5 um

Saw Blade Diameter

Counting Device

Japan Omron

Motor

Anhui Sanyang(Best Chinese Motor Brand)

Anhui Sanyang(Best Chinese Motor Anhui Sanyang(Best Chinese Motor Brand) Brand)

Solenoid Valve

Germany FESTO

Electrical Button Switcher

Schneider

AC Contactor and Circuit Breaker

Schneider

Air Filter Device

STNC

Saw Blade

2pcs

4pcs

Counting Device

Air Gun

1pc

Motor

Anhui Sanyang(Best Chinese Motor Brand)

2pcs

Solenoid Valve

Germany FESTO

1pc

Standary Accessory

Coolant Spray Device Certificate

1pc

Main Accessory PLC

Omron

Saw Blade

Wagen

Cylinder

JPC(FESTO Joint Venture Brand)

Approach Switcher

Turck

Magenetic Grid

SIKO

Liner Bearing system

HIWIN

Electrical Button Switcher

Schneider

Support arm

AC Contactor and Circuit Breaker

Schneider

Measuring rod

Air Filter Device

STNC

Mobile work piece supports Complete Tooling

1set

Operation Manual

1pc

Standary Accessory Saw Blade

1pc

Air Gun

1pc

Coolant Spray Device

2pcs

Certificate

1pc

Support arm

1set

Measuring rod Mobile work piece supports

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Complete Tooling

1set

Operation Manual

1pc

18 19

MILLING MACHINE

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MILLING MACHINE

CNC Machining Center CMC7000

Heav y Duty Copy Router CR370

Equipment Features •• Mainly used for Aluminum profile milling. •• Equipped with high Speed Spindle Motor

CNC Drilling & Milling Machine CMC3500

Equipment Features •• Three Axis CNC Machining Center •• Suitable for Aluminum, u-PVC, and other alloy material processing.

Equipment Features

•• Using advanced Germany PA CNC systems, friendly machine interface and operation is simple •• Complete milling, drilling, chamfering, grooving and other multi-functional precision machining will be finished in one operation.

•• Three Axis CNC Machining Center

•• High strength welding structure, after heat aging after annealing processing guarantee high rigidity and high stability

•• Suitable for Aluminum, u-PVC, and other alloy material processing.

•• Adopts imported high precision linear bearing, ball screws, gear racks and servo motor, ensuring smooth motion, positioning and processing of high precision

•• Advanced industrial CNC systems, friendly human-machine interface •• Adopts imported high precision linear bearing, ball screws, gear racks and servo motor, ensuring smooth motion, positioning and processing of high precision •• High-quality imported high speed spindle ensures stability, stability of rotation noise, cutting ability

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•• High-quality imported automatic tool change for high speed motorized spindle ensure stability, stability of rotation noise, cutting ability •• Equipped with 6-station capacity servo magazine, adjustable pneumatic special fixture ensure efficient processing •• Double table for two parts, or two kinds of profile machining, interactive feeding, non interference.

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Auto Water Slot Milling Machine Two A xis Equipment Features WSM2

Auto Water Slot Milling Machine Three A xis AWSM3

•• Two independent routing units for automatic routing and drilling of water slots and ventilation hole in PVC profile.

Auto Water Slot Milling Machine Three A xis WSM3

Auto Water Slot Milling Machine Four A xis Equipment Features WSM4

•• Four independent routing units for automatic routing and drilling of water slots and Ventilation holes in PVC profile. •• Specially for milling symmetric slots.

Equipment Features •• Three independent routing units for automatic routing and drilling of water slots and ventilation holes in PVC profile. •• Adopt advancing Germany technique. •• Sliding and turret clamp buffers allow quick adjustment. •• Auto moving working table ensure nice milling •• Easy adjustment to realize symmetrical milling. •• Optional Mode: TAWSM3 with twin machine heads suitable for mass production.

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24 25

End Milling Machine EM200

Lock Hole Milling Machine NLHM100

Equipment Features •• The lock hole drill system opposite to operator, easy operation. •• Hydro-pneumatic actuator cylinder feeding device of the drill system to reduce labor intensity. •• Auto milling handle hole, Euro groove slot and various hole or slot milling for processing the UPVC window profile. •• Mechanical memory turret for quick positioning. •• Routing to stops or universal template in 1:1 ratio. •• Handle wheel for easy adjusting milling height. Friendly using design. •• Equipped with standard hole template. Plain template is standard equipped for special design. •• Self-Centering bar.

Equipment Features •• For end milling of transom and door frames in Aluminum profile. •• Cutter is mounted on the High precision shaft ensure accurate and stable processing.

End Milling Machine EM80

•• Automatic feeding. •• Two vertical clamping ensure stable positioning. •• Cutter easily changing for various profiles. •• Various angle mullion milling for arch window or other special shape window. •• Hand wheel for different height adjustment.

LHM100

•• Safety covers on the milling cutter.

Equipment Features •• Routing slot for locking bolt and key hole or various hole of PVC profile. Two working head •• Copy routing 1:1 ratio, for easy transfer of the routing pattern from a template to the profile. •• Length and width of the shape can be adjustable through the turret on the machinery. •• Pneumatic horizontal clamping. •• Standard equipped with one template. Customer specified template can be produced. •• Simple self-Centering bar.

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Equipment Features •• For end milling of transom and door frames in PVC profile. •• Manual moving.

26 27

Cap Seal (Interlock) Milling Machine CSM80

Auto End Milling Machine LXDB250

Equipment Features •• For milling interlock PVC profile

Equipment Features •• Used for processing aluminum profile end with massive milling •• Universal cutter, no need special milling cutter for different profile. Saving cost and cutter replacing time.

Cap Seal ( Interlock) Punching Machine IPM

Multi-Drilling Machine MHD

Equipment Features •• For punching interlock UPVC & Aluminum profile •• Quick cutting changing for different profile.

Equipment Features •• Used for drilling holes for ALU and Curtain-wall profiles, and mounting holes for window and doors installation. •• Multi-drilling head can be added to meet multi-group holes processing in one time. •• Hydraulic cylinders to ensure steady feeding. •• PLC control, each machine head can works individual and combination.

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28 29

Type

WSM3

WSM2

WSM4

AWSM3

NLHM100

LHM100

CSM80

EM80

EM200

MHD

LXDB250

Air Pressure(Mpa)

0.5-0.8

Air Consumption(l/min)

Input Voltage

220V 50HZ or Customer Specification

3N~50HZ 380V or As Customer Specification

Input Power(Kw)

1.5(Kw)

1(Kw)

2(Kw)

1.5(Kw)

2.5(Kw)

0.75(Kw)

1.5(Kw)

0.75*N

2.2*Nkw

Weight(kg)

300

280

320

400

300

100

130

238

1500

600

Spindle Rotray Speed(r/min)

25000

11200/910

2800

Cutter Diameter

Speciafication

φ4~φ6(mm)or Customer φ4~φ6(mm)or Customer Specification Specification

φ4~φ6(mm)or Customer Specification

φ5~φ8(mm)or Customer Specification

φ5~φ8(mm)or Customer φ130(mm) Specification

Overall Dimension(mm)

300x860x1600

1925x750x1600

950x1000x1800

870x700x1500

1000x1130x1500

1150x1150x1700

5500x1000x1900

90x290 mm

Parameter

1925x750x1600

Copy milling range

530x530x1100

700x580x1540

Copy milling range

Main Accessory Cylinder

J P C ( F E S T O J o i n t J P C ( F E S T O J o i n t J P C ( F E S T O J o i n t JPC(FESTO Joint Venture JPC(FESTO Joint Venture Venture Brand) Venture Brand) Venture Brand) Brand) Brand)

JPC(FESTO Joint Venture Brand)

JPC(FESTO Joint Venture JPC(FESTO Joint Venture Brand) Brand)

Approach Switcher

Swiss Contrinex or S w i s s C o n t r i n e x o r S w i s s C o n t r i n e x o r Swiss Contrinex or Japan Swiss Contrinex or Japan Omron Omron Japan Omron Japan Omron Japan Omron

Swiss Contrinex or Japan Omron

Swiss Contrinex or Japan Swiss Contrinex or Japan Omron Omron

Motor

Hitachi

Anhui Sanyang(Best Chinese Motor Brand)

Solenoid Valve

Germany FESTO

Electrical Button Switcher

Schneider

AC Contactor and Circuit Schneider Breaker

Schneider

Air Filter Device

STNC

Drill Bit

3pcs

2pcs

4pcs

3pcs

2pcs

Air Gun

1pc

Certificate

1pc

Complete Tooling

1set

Operation Manual

1pc

Anhui Sanyang(Best A n h u i S a n y a n g ( B e s t Anhui Sanyang(Best Chinese Hitachi Motor Brand) Chinese Motor Brand) Chinese Motor Brand)

Hitachi

Germany FESTO

Schneider

STNC

1pc

1set

1pc

Standary Accessory

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1pc

30 31

WELDING MACHINE

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WELDING MACHINE

CNC Vertical 4 Point Welding Machine (Full Auto) AV W3000

CNC Vertical 4 Point Welding Machine (0.2mm & 2mm) AV W3000S

Equipment Features

•• One working cycle, one frame fully automatically.

•• Top grade UPVC window welding machine. Suitable for high quality PVC window manufacturer.

•• The advanced IPC control system guarantee user-friendly operation, high precision, long life service and easy link to other machines or production units.

•• One working cycle, one frame or sash fully automatically. •• 0.2mm & 2mm welding auto change by switch. •• Unique stainless steel pinch knife and mechanical structure ensure nice 0.2mm welding.

•• Auto positioning by worldwide famous brand AC servo motor. •• Solid machinery base and structure ensure long life service with high dimension accuracy. •• Size tolerance compensation is available to increase welding precision •• Vertical type occupies less space and is ergonomically good for profile loading.

•• Ball screw shaft ensure moving precision.

AHW3000P

•• Square bearing system guarantee clamping, heating plate, locating plate moving precision & reliable performance. •• The advanced IPC controlling system guarantee user-friendly operation, high precision, long Life service , and easy link to other machines or production units. •• Auto positioning by word wide famous brand AC servo motor.

•• Profile fixture ordered separately can meet various profiles' processing requirement

•• Solid machinery base and structure ensure long life service with high dimension accuracy.

•• Special “Know — How” technique keep the high corner strength

•• Size tolerance compensation is available to increase welding precision

•• Advanced “Parallel welding “technique is available for the AVW3000P to achieve better welding result.

•• Vertical type is an ergonomically favorably position for the operator inserting upper profile.

•• Optional horizontal model (AHW3000P) is possible to integrate into a welding and cleaning production line with CNC corner cleaning machine at later time.

•• profile fixture ordered separately can meet various height profiles' processing requirement

•• Imported linear bearing system keeps the running stable

•• Easy profile loading through pre-setting the insertion position. •• Special “Know — How” technique keep the high corner strength •• Advanced “Parallel welding “technique improves welding strength.

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34 35

CNC Horizontal 6 Point Welding Machine AHW6000

Vertical 4 Point Welding Machine (Semi Auto) V W3000

Equipment Features •• Top grade UPVC window welding machine for UPVC window mass production. •• 6 corners welding at the same time, including the 2 mullion welding. •• 5 servo axis drive ball screw to ensure moving precision •• Square bearing system guarantee clamping, heating plate, locating plate moving precision & reliable performance. •• The imported advanced IPC controlling system guarantee use-friendly operation, high precision, long Life span, and easy link to other machines or production units. •• Auto positioning by worldwide famous brand AC servo motor. Auto compensate the size and further improve the welding precision. •• Easy profile loading and automatic offloading. •• Special “Know — How” technique keep the high corner strength •• Detachable machine base gives unlimited max. welding size

Equipment Features •• One working cycle, one frame •• Manual moving and pneumatic brake. Auto operation after positioning. Suitable for mass production with most of standard size window production •• Profile fixture ordered separately can meet various profiles' processing requirement •• Solid machinery base and structure ensure long life service with satisfied precision. •• Special “Know — How” technique keep the high corner strength •• Advanced “Parallel welding “technique is available for the VRWM3000P to achieve better welding result. •• Flexible window type production in one cycle. VW3000P can not weld with mullion.

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36 37

Four Head Welding Machine HTWA4

Equipment Features •• Advanced European style for high end market. •• 0.2mm and 2 mm welding auto change by switch. •• Specialized for V-welding, cross welding easily, avoid complicated adjustment. •• Turrets realize auto change V-welding position for different mullions. •• Variable angle welding between 30 to 180 degree on last head. •• Rigid grasp structure adopted to the profile positioning system, which strictly guarantee welding loss and high welding accuracy. •• V-shape heating plate ensure high welding corner strength and small tolerance. •• Imported square bearing system guarantee clamping, heating plate, locating plate moving precision & reliable performance. •• Solid machinery base and structure ensure long life service with high dimension accuracy. •• Profile fixture ordered separately can meet various profiles' processing requirement •• Two hand safety operation •• Pneumatic brake device •• Widely window type application as follows: •• Optional model: HTWA2, HTWA3 for different machinery head. Owning different machinery

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38 39

Welding Machine HTW4-120/HTW4SA-120

Welding Machine HTW3-120

Equipment Features •• 2mm welding seam. •• Variable angle welding between 30 to 180 degree on last head. •• Profile fixture ordered separately can meet various profiles' processing requirement •• Each machine head can work individually or together. •• Widely window type application as follows:

•• Optional model: HTW4SA-120 own special designed technique and structure ensure 0.2mm and 2mm welding auto change.

•• Widely window type application as follows:

•• Optional model: NHTW4-120 is upgraded as European design with linear rail, two head safe operation and pneumatic brake. •• Optional model: HTW3SA-120 own special designed technique and structure ensure 0.2mm and 2mm welding auto change. •• Optional model: NHTW3-120 is upgraded as European design with linear rail, two head safe operation and pneumatic brake.

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40 41

Two Head Welding Machine HTW2-120

Two Head Welding Machine HW2S260

•• Optional model: HTW2SA-120 own special designed technique and structure ensure 0.2mm and 2mm welding auto change. •• Optional model: NHTW2-120 is upgraded as European design with linear rail, two head safe operation and pneumatic brake.

Equipment Features •• Specially for welding laminated PVC window profile with 0.2mm welding result. •• High efficiency with welding and surface cleaning in one machine. •• Manual adjustment can realize 2mm welding as well. •• Unique max welding height 260mm •• All motion system is using high precision square bearing system. •• Pneumatic brake device. •• Solid machinery base and structure ensure long life service with high accuracy. •• Profile fixture ordered separately can meet various profiles' processing requirement •• Window application as follows

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42 43

Single Head Welding Machine SH01

Type

HTWA4

HTW4-120

HTW3-120

HTW2-120

Air Pressure (Mpa)

0.5-0.8

Air Consumption(l/min)

100-200

80-150

Input Voltage

3N~50HZ 380V or As Customer Specification

•• PLC controlled machinery working.

Input Power(Kw)

4.5

3.5

2.5

•• Two separate clamping device control for easy operation.

Weight(kgs)

1900

1800

1300

Welding Height(mm)

Max 180

20~120

Welding Width(mm)

120

Welding Range(mm)

370-4500

400~4500

Overall Dimension(mm)

5600X2000X1200

5000X100X1200

4600X1100X1200

PLC

Omron

Cylinder

JPC(FESTO Joint Venture JPC(FESTO Joint Venture J P C ( F E S TO J o i n t Ve n t u r e JPC(FESTO Joint Venture Brand) Brand) Brand) Brand)

Approach Switcher

Swiss Contrinex or Japan Swiss Contrinex or Japan S w i s s C o n t r i n e x o r J a p a n Swiss Contrinex or Japan Omron Omron Omron Omron

Liner Bearing system

Liner(South Korean Brand)

Square bearing system

Liner(South Korean brand)

Cruciform Welding Machine CW-100

Temperature

Japan Omron

Solenoid Valve

Germany FESTO

Electrical Button Switcher

Schneider

Equipment Features

AC Contactor and Circuit Breaker

Schneider

Air Filter Device

STNC

Heating plate

4pcs

2pcs

3pcs

2pcs

Teflon Colth

Several

Certificate

1pc

Complete Tooling

1set

Operation Manual

1pc

Parameter Equipment Features •• Mostly used for none 90 degree angle welding.

EqualArch

Unequal Arch

Chord

Ellipse

Quarter Circle

Gathic

Main Accessory Circle

Single Head Welding Machine SHT01

Half Circle

Oval

•• Mainly used for the “+” mullion welding for the UPVC windows.

Liner(South Korean Brand) Liner(South Korean brand)

Servo Motor

Standary Accessory

Equipment Features •• Most economical PVC window welding machinery for limit budget investor. •• PLC controlled machinery working. •• 90 degree welding,V welding,30-180 degree is possible on this machine

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Type

HW2S260

CW-100

SH01

SHT01

AVW3000

AVW3000S

VW3000

AHW6000

Air Pressure(Mpa)

0.5-0.8

Air Consumption(l/min)

150

200

180

300

Input Voltage

3N~50HZ 380V or As Customer Specification

Input Power(Kw)

3.5

1.2

Weight(kgs)

800

340

400

3200

3750

3800

4000

Welding Height(mm)

260

55-100

25-160

Welding Width(mm)

100

<100

130

Overall Dimension(mm)

5100X1400X2100

1600X1500X2100

1100X1100X1700

700X900X1700

5300x2100x2720

5000x2000x2850

5300x2100x2720

4100x4500x2190

PLC

Omron

Cylinder

JPC(FESTO Joint Venture JPC(FESTO Joint Venture J P C ( F E S TO J o i n t Ve n t u r e JPC(FESTO Joint Venture Brand) Brand) Brand) Brand)

JPC(FESTO Joint Venture Brand)

Swiss Contrinex or Japan Omron

Liner(South Korean Brand)

Japan Omron

Omor or other worldwide famous brand

Parameter

Main Accessory

Approach Switcher Liner Bearing system

Liner(South Korean Brand)

Square bearing system

Liner(South Korean Brand)

Temperature

Japan Omron

Servo Motor

Simesms or other worldwide famous brand

Solenoid Valve

Germany FESTO

Electrical Button Switcher

Schneider

AC Contactor and Circuit Breaker

Schneider

Air Filter Device

STNC

Heating plate

2pcs

1pc

4pcs

6pcs

Teflon Colth

Several

Certificate

1pc

Complete Tooling

1set

Operation Manual

1pc

Standary Accessory

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CNC Corner Cleaner ACC120

CORNER CLEANING MACHINE Equipment Features •• Most stable welcomed mature CNC corner cleaning machine •• Totally 5 cutters will be automatically cleaning surface, vertical and inside rubber gasket grooveNo need tool change •• Advanced IPC controlled full machinery automatically precise running •• Memory for 60 profile data •• Two axis moved by ball screw shaft •• Within 25 seconds finish one corner complete cleaning •• Can be linked with horizontal welding machine to become welding & corner cleaning production line for grand imagine and high efficiency •• Specially equipped with power-off protection function •• Optional Upgraded Model: ACC120A

ACC120A

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V Corner Cleaner VCC120

Flat Corner Cleane rFCC120 Equipment Features •• Special for mullion V-shaped welding and cross welding cleaning •• No need electrical power supplying.

Equipment Features •• Quick clean the top & bottom weld seam •• Suitable for low budget window investor

Corner Cleaner CC120 Equipment Features •• Simultaneously clean the outer contour as well as the top & bottom weld seam. •• Special cleaning cutter should be designed for each profile.

ECC120

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ICC120

PCC120

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Type

ACC120

FCC120

VCC120

CC120

Air Pressure(Mpa)

0.5-0.8

Air Consumption(l/min)

Input Voltage

3N~50HZ 380V or As Customer Specification

Input Power(Kw)

2.8

0.2

Weight(kgs)

700

240

Milling Cutter Revolution(r/min)

2800

Profile Height(mm)

30~120

15~120

30~90

Profile Width(mm)

20~120

120

20~120

Overall Dimension(mm)

1800X1050X1800

1200x800x1600

1800x1050x1800

Parameter

3N~50HZ 380V or As Customer Specification 1.1 240

350 2800

Main Accessory PLC

Omron

Saw Blade

Janpan UNIKEN

Cylinder

JPC(FESTO Joint Venture JPC(FESTO Joint Venture J P C ( F E S TO J o i n t Ve n t u r e JPC(FESTO Joint Venture Brand) Brand) Brand) Brand)

Approach Switcher

Swiss Contrinex or Japan Swiss Contrinex or Japan Omron Omron

Operation Panel

Taiwan ANC

Controlling System

Schineder

Servo Driver

Schineder

Motor

Anhui Sanyang(Best Chinese Motor Brand)

Solenoid Valve

Germany FESTO

Electrical Button Switcher

Schneider

AC Contactor and Circuit Breaker

Schneider

Air Filter Device

STNC

Swiss Contrinex or Japan Omron

CRIMPING MACHINE

Standary Accessory Saw Blade

1pc

Air Gun

1pc

Certificate

1pc

Groove surface cutter

2pcs

4pcs

Mobile work piece supports

2sets

Complete Tooling

1pc

Operation Manual

1pc

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CNC Four Corner Crimping Machine LM4S-100X1800X3000

Corner Crimping Machine LMB-120

Equipment Features •• Used for crimping the 90 degree corner of aluminum window and door

Equipment Features •• Automatic hydraulic crimping of all 4 corners in one operation •• The crimping heads can be positioned exactly by a 3-axis control (both vertical axis are working synchronously) •• Depth of each crimping head is individually adjustable •• Vertical configuration of the machinery facilities enormously the handling of the pre-assembled and completely crimped elements •• The imported controlling CNC system with high quality ensures the speed and accuracy •• Ball screw ensures moving precision

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Type

LMB-120

LM4S-100X1800X3000

Input Voltage

3N~50HZ 380V or As Customer Specification

Rated oil pump pressure(Mpa)

10-15

12-18

Model of the oil pump

2.5MCY

5MCY

Air consumption

2L/min

4L/min

Parameter

Corner combining casing movement(mm) 85

0-50

Min frame dimension

550mmx550mm

Contour dimension LXWXH

1200x900x1500

4700x2000x2600mm

Rating power(kw)

1.5

7.5

Profile processing height

(Max)120mm

(Max)100mm

Air consumption pressure(Mpa)

0.5-0.8

Capability of oil box

30L

60l

Max frame dimension (mm)

1800mmx3000

Profile width (mm)

Connection seam error (mm)

â&#x2030;¤0.15

Weight(kgs)

300

2500

Taiwan Brand

Main Accessory Hyderaulic station Controlling system

LENZE Germany

Electrical button and switcher

Scheider

Approach switcher

omron

Standary Accessory Mobile work piece supports

2sets

Standard Crimping Cutter

1set

Complete tooling

1set

Operation Manual

1pc

Certificate

1pc

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AUXILIARY MACHINE

Auto Screw Driver Machine ADSSE

Type

ADDSE

BM1800

Input Voltage

3N~50HZ 380V or As Customer Specification

Motor rotational

1420r/min

Capability of oil box

20L

Travel times

30/min

Punching travel

30mm

Processiong deviation from straightness

±0.1mm

Die size

250x200mm

Parameter

Input voltage

AC 380v

Input Power

12kw

Heating oil groove capacity

0.2

Dending radian diameter range

800-1800

Heating Temperature

Equipment Features •• It is a stationary screwdriver advancing unit with integrated Screw Feeder to insert screws into wood, plastic or metal, e.g.to fix the reinforcement in UPVC profile •• Automatic: Integrated screw feeding system and automatic start of the hopper movement when operating •• Flexible Production: Work piece height (screwing level) can vary between 35 and 95 mm above the base plate •• High Efficiency: Screw driving cycle time to insert one self-drilling screw (3.9 x 19mm) for reinforcement fixing approx.2 seconds

90-130

Weight

180Kg

Motor power

2.2kw

Rated oil pump pressure

16Mpa

Press nominal pressure

50KN

Closing height

185 mm

Contour dimension

900x900x1420mm

Cutting profile surface roughness

Ra12.5um

Die thickness

185MM

600kgs

4500x2800x800mm

Main Accessory Scheider

Omron, Schneider

Operation Manual

1pc

Certificate

1pc

Electrical button and switcher

Standary Accessory

•• Stable: Feed capacity 30 or 80 screws per minute depending on dimension of screw

Bending Machine BM1800 Equipment Features •• Special for bending UPVC window profile. •• Electrical oil heating to warm up the profile to become soft. •• Profile bending within the diameter 800~1800mm

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