1999-05 Aprilia RS 50

Page 1

SPARE PARTS CATALOGUE

RS 50 1999-2005 Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50

323X


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Index Products..........................................................................................................................................................................................4 Part reference.................................................................................................................................................................................5 FRAME.......................................................................................................................................................................................... 12 Drawing 28.01 - Frame - Cradle............................................................................................................................................. 12 Drawing 28.02 - Central stand............................................................................................................................................... 13 Drawing 28.03 - Front footrests............................................................................................................................................. 15 Drawing 28.04 - Rear footrests.............................................................................................................................................. 16 Drawing 28.05 - Front fork I...................................................................................................................................................17 Drawing 28.06 - Front fork II..................................................................................................................................................18 Drawing 28.07 - Swing arm - Shock absorber....................................................................................................................... 20 Drawing 28.08 - Front body I................................................................................................................................................. 22 Drawing 28.09 - Front body II................................................................................................................................................ 24 Drawing 28.10 - Fuel tank...................................................................................................................................................... 27 Drawing 28.11 - Central body................................................................................................................................................ 29 Drawing 28.12 - Saddle unit...................................................................................................................................................32 Drawing 28.13 - Rear body I.................................................................................................................................................. 36 Drawing 28.14 - Rear body II................................................................................................................................................. 39 Drawing 28.15 - Dashboard....................................................................................................................................................41 Drawing 28.16 - RH controls.................................................................................................................................................. 43 Drawing 28.17 - LH Controls.................................................................................................................................................. 45 Drawing 28.18 - Water cooler................................................................................................................................................46 Drawing 28.19 - Air box......................................................................................................................................................... 47 Drawing 28.21 - Oil tank........................................................................................................................................................ 48 Drawing 28.23 - Gear lever.................................................................................................................................................... 49 Drawing 28.24 - Exhaust unit.................................................................................................................................................50 Drawing 28.25 - Front wheel................................................................................................................................................. 53 Drawing 28.26 - Rear wheel...................................................................................................................................................55 Drawing 28.27 - Rear master cylinder................................................................................................................................... 57 Drawing 28.28 - Rear brake caliper........................................................................................................................................59 Drawing 28.29 - Front lights...................................................................................................................................................60 Drawing 28.30 - Rear lights....................................................................................................................................................63 Drawing 28.31 - Electrical system.......................................................................................................................................... 66 Drawing 28.32 - Lock hardware kit........................................................................................................................................ 68 Drawing 28.33 - Op.'s handbooks and decal......................................................................................................................... 70 Drawing 28.34 - Plate set.......................................................................................................................................................77 ENGINE......................................................................................................................................................................................... 80 Drawing 29.20 - Secondary air...............................................................................................................................................80 Drawing 29.22 - Engine.......................................................................................................................................................... 81 Drawing 29.35 - Oil pump - Manifold.................................................................................................................................... 83 Drawing 29.36 - Carburettor - PG.......................................................................................................................................... 86 Drawing 29.37 - Carburettor I - SE-TS....................................................................................................................................88 Drawing 29.38 - Carburettor II - SE-TS...................................................................................................................................90 Drawing 29.39 - Drive shaft................................................................................................................................................... 92 07/05/2010

Page 2 / 107


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Drawing Drawing Drawing Drawing Drawing Drawing Drawing Drawing Drawing Drawing

07/05/2010

29.40 - Cylinder head...............................................................................................................................................93 29.41 - Cylinder - Piston.......................................................................................................................................... 95 29.42 - Primary gear shaft....................................................................................................................................... 98 29.43 - Gearbox driven shaft................................................................................................................................... 99 29.44 - Selector......................................................................................................................................................101 29.45 - Clutch.........................................................................................................................................................102 29.46 - Clutch cover...............................................................................................................................................103 29.47 - Right crankcase..........................................................................................................................................105 29.48 - Left crankcase............................................................................................................................................ 106 29.49 - Ignition unit............................................................................................................................................... 107

Page 3 / 107


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Products Code AP66012CH01 AP66012CH03 AP66012CH05

07/05/2010

Validity

Page 4 / 107


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Code 0000000 0000000 AP8101106 AP8101259 AP8101313 AP8101313 AP8101372 AP8101586 AP8101592 AP8101722 AP8101743 AP8101770 AP8101861 AP8101927 AP8101944 AP8102119 AP8102119 AP8102216 AP8102217 AP8102223 AP8102224 AP8102228 AP8102228 AP8102239 AP8102341 AP8102361 AP8102361 AP8102375 AP8102375 AP8102375 AP8102375 AP8102375 AP8102375 AP8102375 AP8102375 AP8102376 AP8102376 AP8102376 AP8102376 AP8102377 AP8102401 AP8102432 AP8102432 AP8102632 AP8102633 AP8102811 AP8102880 AP8102909 AP8102926 AP8103705 AP8104745 AP8106091 AP8106092 AP8106692 AP8106820 AP8110024 AP8110025 AP8110053 AP8112244 AP8112491 AP8112916 AP8113003 AP8113003 AP8113004 AP8113004 AP8113004 AP8113005

07/05/2010

Drawing Nr. 28.25 28.26 28.05 28.24 28.14 28.21 28.18 29.20 28.14 28.18 28.21 28.21 28.04 28.18 28.21 28.12 28.32 28.15 28.15 28.21 28.21 28.10 28.32 28.18 28.08 28.10 28.32 28.01 28.04 28.07 28.08 28.09 28.11 28.13 28.21 28.01 28.03 28.04 28.18 28.10 28.19 28.24 28.24 28.08 28.08 28.27 28.32 28.08 28.21 28.09 29.20 29.36 29.38 29.40 29.38 28.05 28.05 28.23 28.31 28.31 28.30 28.25 28.28 28.25 28.27 28.28 28.25

Pos. 2 2 12 6 10 9 3 5 13 18 8 7 17 13 4 5 6 19 17 6 5 14 5 12 3 12 8 12 12 5 11 7 5 4 10 6 11 6 10 19 6 3 3 2 5 16 4 4 13 8 1 3 4 2 11 8 9 6 8 20 8 21 11 22 9 12 18

Code AP8113005 AP8113157 AP8113276 AP8113413 AP8113478 AP8113821 AP8113822 AP8113823 AP8118104 AP8118287 AP8118287 AP8118307 AP8118316 AP8118517 AP8120001 AP8120030 AP8120177 AP8120271 AP8120416 AP8120482 AP8120512 AP8120557 AP8120573 AP8120573 AP8120615 AP8120702 AP8120709 AP8120759 AP8120760 AP8120798 AP8120812 AP8120910 AP8120912 AP8120912 AP8120952 AP8120952 AP8120965 AP8121088 AP8121088 AP8121088 AP8121088 AP8121114 AP8121133 AP8121135 AP8121147 AP8121149 AP8121150 AP8121217 AP8121284 AP8121566 AP8121566 AP8121665 AP8121673 AP8121695 AP8121696 AP8121697 AP8121697 AP8121784 AP8121819 AP8121826 AP8123427 AP8123574 AP8123704 AP8123705 AP8124134 AP8124134 AP8124134

Drawing Nr. 28.28 28.27 28.27 28.16 28.25 28.27 28.27 28.27 28.17 28.16 28.17 28.16 28.16 28.17 28.12 28.18 28.14 28.17 28.05 28.31 28.09 28.10 28.03 28.04 28.19 28.10 28.10 28.15 28.15 28.10 28.24 28.24 28.23 28.27 28.10 28.19 28.08 28.26 28.26 28.26 28.28 28.10 28.04 28.03 28.23 28.27 28.07 28.01 28.23 28.03 28.03 29.20 28.10 28.02 28.02 28.23 28.27 28.10 28.10 28.16 28.06 28.06 28.06 28.06 28.29 28.29 28.30

Page 5 / 107

Pos. 5 15 12 10 17 14 11 17 8 4 10 17 16 9 3 4 4 13 15 17 15 4 5 18 7 9 10 23 20 6 9 7 3 20 18 9 12 12 12 12 17 5 19 6 2 22 22 18 11 6 6 8 25 4 5 12 24 8 16 15 5 2 6 4 7 7 11

Code AP8124134 AP8124135 AP8124135 AP8124135 AP8124135 AP8124235 AP8124479 AP8124489 AP8124492 AP8124492 AP8124527 AP8124527 AP8124718 AP8124719 AP8124977 AP8125431 AP8125913 AP8125922 AP8125922 AP8125923 AP8125923 AP8126583 AP8126641 AP8127123 AP8127123 AP8127164 AP8127535 AP8127535 AP8127536 AP8127536 AP8127633 AP8127633 AP8128119 AP8128122 AP8129222 AP8129222 AP8129222 AP8129222 AP8129222 AP8129222 AP8129248 AP8129248 AP8131320 AP8131320 AP8134167 AP8134186 AP8134266 AP8134446 AP8134451 AP8134829 AP8135260 AP8135260 AP8138916 AP8138916 AP8138916 AP8139724 AP8140710 AP8144109 AP8144141 AP8144151 AP8146728 AP8147545 AP8147546 AP8148663 AP8149034 AP8150015 AP8150015

Drawing Nr. 28.30 28.29 28.29 28.30 28.30 28.31 28.27 28.30 28.30 28.30 28.30 28.30 28.14 28.09 28.02 28.25 29.45 28.26 28.26 28.26 28.26 28.14 28.14 28.29 28.30 28.29 28.29 28.30 28.29 28.30 28.29 28.30 28.25 28.26 28.12 28.12 28.12 28.12 28.12 28.12 28.12 28.12 28.27 28.27 28.25 28.07 28.02 28.30 28.04 28.04 28.12 28.32 28.08 28.08 28.08 28.08 28.32 28.08 28.31 28.27 28.04 28.29 28.29 28.08 28.14 28.12 28.15

Pos. 11 8 8 12 12 13 8 6 9 9 10 10 14 5 11 9 20 11 11 12 12 1 2 15 16 14 8 12 7 11 9 13 1 1 12 12 12 12 12 12 12 12 2 2 26 18 2 7 20 21 6 9 6 6 6 6 4 8 2 27 2 4 5 6 17 7 10


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Code AP8150015 AP8150017 AP8150017 AP8150017 AP8150017 AP8150025 AP8150026 AP8150026 AP8150032 AP8150049 AP8150137 AP8150158 AP8150158 AP8150158 AP8150158 AP8150177 AP8150178 AP8150202 AP8150204 AP8150204 AP8150204 AP8150204 AP8150211 AP8150238 AP8150246 AP8150252 AP8150270 AP8150270 AP8150280 AP8150280 AP8150285 AP8150285 AP8150297 AP8150299 AP8150314 AP8150333 AP8150349 AP8150371 AP8150376 AP8150376 AP8150376 AP8150376 AP8150382 AP8150388 AP8150388 AP8150388 AP8150413 AP8150413 AP8150420 AP8150429 AP8150430 AP8150430 AP8150430 AP8150430 AP8150430 AP8150431 AP8150436 AP8150436 AP8150450 AP8150481 AP8150481 AP8152001 AP8152043 AP8152043 AP8152043 AP8152063 AP8152105

07/05/2010

Drawing Nr. 28.32 28.01 28.02 28.24 29.22 28.27 28.23 28.27 28.04 28.07 28.03 28.09 28.14 28.14 28.30 28.29 28.10 28.10 28.09 28.14 28.14 28.30 28.32 28.16 28.07 29.22 28.29 28.30 28.05 28.27 28.16 28.17 28.07 28.07 28.10 28.04 28.32 28.30 28.01 28.04 28.25 28.28 28.14 28.01 28.02 29.22 28.09 28.13 28.09 28.10 28.09 28.14 28.15 28.23 28.27 28.03 28.23 28.27 28.08 28.16 28.17 28.02 28.10 28.14 28.32 28.07 28.25

Pos. 10 4 9 5 6 21 8 13 10 9 12 13 16 21 5 11 23 15 14 15 23 4 15 20 4 3 6 2 3 28 24 16 13 23 20 5 16 3 8 8 25 15 22 3 8 7 12 6 11 21 10 8 11 10 7 9 14 23 9 21 4 6 13 20 7 14 14

Code AP8152108 AP8152112 AP8152123 AP8152123 AP8152138 AP8152153 AP8152176 AP8152176 AP8152176 AP8152184 AP8152186 AP8152194 AP8152194 AP8152220 AP8152220 AP8152246 AP8152246 AP8152246 AP8152262 AP8152267 AP8152268 AP8152277 AP8152277 AP8152277 AP8152277 AP8152277 AP8152278 AP8152278 AP8152278 AP8152278 AP8152278 AP8152279 AP8152279 AP8152279 AP8152281 AP8152281 AP8152282 AP8152282 AP8152286 AP8152286 AP8152286 AP8152287 AP8152288 AP8152288 AP8152289 AP8152298 AP8152299 AP8152299 AP8152299 AP8152299 AP8152299 AP8152300 AP8152300 AP8152300 AP8152300 AP8152300 AP8152301 AP8152302 AP8152302 AP8152302 AP8152302 AP8152302 AP8152305 AP8152306 AP8152306 AP8152310 AP8152310

Drawing Nr. 28.10 28.24 28.12 28.32 28.23 28.10 28.07 28.23 28.27 28.04 28.10 28.12 28.32 28.16 28.17 28.08 28.14 28.21 28.07 28.21 28.14 28.05 28.18 28.18 28.31 29.20 28.01 28.09 28.19 28.27 28.31 28.04 28.23 28.27 28.01 28.15 28.31 29.20 28.04 28.26 28.28 28.04 28.03 28.25 28.01 28.13 28.01 28.04 28.10 28.15 28.27 28.01 28.01 28.02 28.24 29.22 28.07 28.08 28.09 28.11 28.13 28.14 28.07 28.12 28.14 28.02 28.02

Page 6 / 107

Pos. 24 4 8 11 7 11 10 13 25 11 7 9 12 22 5 7 7 11 17 12 18 14 20 8 4 6 11 9 8 4 24 4 15 6 17 12 11 7 3 17 14 9 8 24 7 8 16 16 22 13 5 5 9 10 8 5 11 10 6 6 5 9 16 14 19 3 3

Code AP8152318 AP8152329 AP8152338 AP8152339 AP8152409 AP8152409 AP8157105 AP8163285 AP8163289 AP8163294 AP8163295 AP8163296 AP8163297 AP8163298 AP8163301 AP8163302 AP8163435 AP8163439 AP8166416 AP8178560 AP8201169 AP8201230 AP8201312 AP8201326 AP8201358 AP8201457 AP8201463 AP8201476 AP8201546 AP8201546 AP8201611 AP8201671 AP8202080 AP8202083 AP8202096 AP8202097 AP8202129 AP8202134 AP8202134 AP8202156 AP8202159 AP8202161 AP8202162 AP8202163 AP8202164 AP8202177 AP8202305 AP8202306 AP8202307 AP8202308 AP8202358 AP8202379 AP8202380 AP8202404 AP8202410 AP8202411 AP8202412 AP8203258 AP8203447 AP8203550 AP8203570 AP8203572 AP8203588 AP8203589 AP8203815 AP8203815 AP8203818

Drawing Nr. 28.04 28.19 28.13 28.14 28.03 28.04 28.08 28.06 28.06 28.06 28.06 28.06 28.06 28.06 28.06 28.06 28.06 28.06 28.33 28.10 28.18 28.25 28.18 28.16 28.10 28.01 28.18 28.18 28.25 28.26 28.14 28.25 28.33 28.32 28.19 28.32 28.10 28.16 28.17 28.05 28.31 28.33 28.33 28.33 28.33 28.18 28.33 28.33 28.33 28.33 28.32 28.32 28.32 28.33 28.33 28.33 28.33 28.06 28.06 28.05 28.06 28.06 28.05 28.05 28.05 28.06 28.07

Pos. 7 10 7 11 5 18 13 13 24 3 4 5 6 7 9 11 12 21 5 1 21 6 5 2 17 19 6 1 8 5 12 5 1 1 3 2 3 3 11 2 1 1 1 1 1 12 1 1 1 1 1 6 5 1 1 1 1 7 3 10 13 12 11 13 1 1 6


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Code AP8203826 AP8203948 AP8203949 AP8203950 AP8203951 AP8203952 AP8203953 AP8203954 AP8203955 AP8203956 AP8203957 AP8203958 AP8203959 AP8203960 AP8203981 AP8203981 AP8203989 AP8203990 AP8206019 AP8206137 AP8206181 AP8206202 AP8206202 AP8206231 AP8206235 AP8206240 AP8206242 AP8206245 AP8206247 AP8206248 AP8206250 AP8206251 AP8206252 AP8206253 AP8206256 AP8206257 AP8206258 AP8206259 AP8206260 AP8206261 AP8206262 AP8206262 AP8206263 AP8206264 AP8206265 AP8206266 AP8206267 AP8206268 AP8206269 AP8206269 AP8206270 AP8206271 AP8206272 AP8206274 AP8206276 AP8206277 AP8206277 AP8206277 AP8206279 AP8206280 AP8206281 AP8206281 AP8206282 AP8206283 AP8206285 AP8206286 AP8206287

07/05/2010

Drawing Nr. 28.07 28.07 28.06 28.06 28.05 28.05 28.05 28.05 28.06 28.06 28.06 28.06 28.06 28.06 28.05 28.06 28.06 28.06 29.41 29.47 29.35 29.46 29.48 29.42 29.46 29.48 29.35 29.46 29.45 29.45 29.41 29.48 29.48 29.45 29.45 29.47 29.45 29.47 29.42 29.43 29.46 29.48 29.42 29.39 29.45 29.45 29.45 29.39 29.43 29.44 29.44 29.45 29.45 29.49 29.47 29.35 29.46 29.48 29.45 29.35 29.42 29.43 29.39 29.43 29.40 29.40 29.45

Pos. 8 7 9 11 5 7 6 4 10 8 15 14 17 16 1 1 17 16 3 12 23 12 1 4 10 12 4 7 5 7 2 3 8 15 3 1 9 2 13 21 11 2 5 8 13 17 2 5 25 7 13 4 10 3 8 12 2 9 11 19 1 7 2 23 12 11 14

Code AP8206288 AP8206290 AP8206292 AP8206293 AP8206295 AP8206296 AP8206298 AP8206299 AP8206299 AP8206300 AP8206303 AP8206304 AP8206305 AP8206308 AP8206309 AP8206310 AP8206311 AP8206320 AP8206322 AP8206327 AP8206328 AP8206331 AP8206332 AP8206334 AP8206335 AP8206336 AP8206338 AP8206341 AP8206342 AP8206343 AP8206344 AP8206344 AP8206345 AP8206349 AP8206358 AP8206383 AP8206404 AP8206407 AP8206427 AP8206508 AP8206598 AP8206599 AP8206600 AP8206601 AP8206602 AP8206603 AP8206603 AP8206604 AP8206605 AP8206606 AP8206607 AP8206608 AP8206609 AP8206610 AP8206611 AP8206612 AP8206613 AP8206614 AP8206615 AP8206616 AP8206617 AP8206618 AP8206619 AP8206621 AP8206622 AP8206623 AP8206624

Drawing Nr. 29.47 29.39 29.41 29.49 29.47 29.47 29.43 29.44 29.48 29.35 29.35 29.49 29.49 29.45 29.46 29.45 29.39 29.46 29.45 29.46 29.46 29.44 29.44 29.46 29.46 29.43 29.46 29.49 29.35 29.45 29.44 29.45 29.46 29.39 29.44 29.40 29.41 29.36 29.40 29.46 29.43 29.43 29.43 29.43 29.35 29.47 29.47 29.42 29.43 29.44 29.42 29.42 29.42 29.42 29.43 29.43 29.43 29.43 29.43 29.43 29.42 29.40 29.43 29.43 29.42 29.43 29.42

Page 7 / 107

Pos. 7 6 5 11 9 6 19 9 7 5 6 10 9 19 6 1 4 13 6 4 5 3 8 19 21 22 20 2 22 18 12 16 1 9 2 3 1 22 8 14 24 27 28 20 3 10 10 14 14 5 18 8 16 7 9 15 10 12 5 13 9 1 26 11 19 29 20

Code AP8206625 AP8206626 AP8206631 AP8206632 AP8206633 AP8206645 AP8206645 AP8206646 AP8206649 AP8206653 AP8206654 AP8206710 AP8206711 AP8206716 AP8206719 AP8206719 AP8206721 AP8206760 AP8206869 AP8206872 AP8206874 AP8206875 AP8206876 AP8206879 AP8206880 AP8206881 AP8206886 AP8206886 AP8206887 AP8206889 AP8206890 AP8206891 AP8206892 AP8206893 AP8206894 AP8206899 AP8206902 AP8206907 AP8206908 AP8206915 AP8206935 AP8206937 AP8206938 AP8206940 AP8206947 AP8206948 AP8206949 AP8206949 AP8206950 AP8206950 AP8206951 AP8206952 AP8206953 AP8206954 AP8206955 AP8206955 AP8206955 AP8206956 AP8206956 AP8206956 AP8206957 AP8206957 AP8206957 AP8206959 AP8206968 AP8206968 AP8206969

Drawing Nr. 29.49 29.43 29.35 29.35 29.43 29.35 29.35 29.49 29.46 29.35 29.35 29.35 29.35 29.49 29.46 29.46 29.40 29.41 29.43 29.36 29.47 29.47 29.47 29.36 29.46 29.46 29.37 29.38 29.38 29.38 29.38 29.37 29.37 29.37 29.38 29.37 29.38 29.38 29.37 29.40 29.40 29.36 29.36 29.37 29.40 29.40 29.40 29.40 29.41 29.41 29.49 29.41 29.41 29.41 29.41 29.41 29.41 29.41 29.41 29.41 29.41 29.41 29.41 29.36 29.35 29.35 29.37

Pos. 6 16 21 13 6 18 18 7 18 3 16 7 8 5 26 26 9 1 1 22 11 3 5 22 16 16 3 1 8 7 2 6 7 8 9 1 5 10 5 4 2 5 3 10 11 16 2 2 1 1 9 6 6 6 2 2 2 2 2 2 2 2 2 22 2 2 9


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Code AP8206970 AP8206971 AP8206972 AP8206973 AP8206974 AP8206975 AP8206976 AP8206977 AP8206978 AP8206979 AP8206980 AP8206981 AP8206982 AP8206983 AP8206990 AP8207076 AP8207077 AP8207086 AP8208571 AP8208571 AP8208573 AP8208573 AP8208735 AP8208735 AP8208738 AP8208738 AP8208803 AP8208806 AP8208864 AP8208867 AP8208911 AP8208911 AP8208914 AP8208914 AP8210007 AP8210007 AP8212110 AP8212121 AP8212196 AP8212212 AP8212219 AP8212367 AP8212375 AP8212474 AP8212474 AP8212525 AP8212680 AP8212680 AP8212680 AP8212680 AP8212967 AP8212971 AP8212971 AP8212972 AP8212972 AP8212973 AP8212975 AP8212975 AP8212976 AP8212986 AP8213028 AP8213078 AP8213102 AP8213104 AP8213108 AP8213108 AP8213277

07/05/2010

Drawing Nr. 29.40 29.43 29.35 29.47 29.35 29.35 29.40 28.18 29.46 29.41 29.37 29.38 29.38 29.37 29.22 28.26 28.26 28.26 28.26 28.26 28.25 28.25 28.25 28.25 28.26 28.26 28.25 28.26 28.26 28.25 28.25 28.25 28.26 28.26 28.23 28.27 28.31 28.31 28.16 28.31 28.31 29.49 28.31 28.31 28.31 28.31 28.29 28.29 28.30 28.30 28.29 28.29 28.29 28.31 28.31 28.31 28.15 28.15 28.21 28.17 28.17 28.16 28.28 28.28 28.25 28.28 28.16

Pos. 2 1 3 10 21 7 14 11 16 1 2 3 6 4 1 10 7 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 5 18 5 10 1 14 15 1 7 9 9 6 9 9 13 13 3 1 1 12 12 19 1 1 3 15 6 9 4 3 19 6 13

Code AP8213281 AP8213311 AP8213312 AP8213314 AP8213315 AP8213315 AP8213317 AP8213317 AP8213361 AP8213388 AP8213413 AP8213414 AP8213415 AP8213418 AP8213418 AP8213419 AP8213420 AP8213421 AP8213422 AP8213423 AP8213436 AP8213446 AP8213476 AP8213477 AP8213478 AP8213517 AP8213518 AP8214178 AP8214179 AP8214179 AP8214180 AP8214181 AP8214196 AP8214218 AP8214219 AP8214236 AP8218340 AP8218342 AP8218345 AP8218404 AP8218462 AP8218463 AP8219325 AP8219377 AP8219378 AP8219455 AP8219456 AP8219459 AP8219460 AP8219461 AP8219462 AP8219469 AP8219470 AP8219546 AP8219578 AP8219591 AP8219610 AP8219611 AP8219617 AP8220104 AP8220104 AP8220150 AP8220196 AP8220197 AP8220198 AP8220235 AP8220275

Drawing Nr. 28.16 28.25 28.25 28.27 28.27 28.28 28.26 28.28 28.28 28.17 28.25 28.28 28.28 28.26 28.28 28.25 28.16 28.16 28.16 28.25 28.16 28.27 28.02 28.16 28.27 28.25 28.28 28.17 28.15 28.15 28.16 28.15 28.15 28.16 28.17 28.16 28.16 28.17 28.16 28.17 28.17 28.17 28.24 28.24 28.24 28.24 28.24 28.24 28.24 28.24 28.24 28.24 28.24 28.24 28.24 28.24 28.24 28.24 28.24 28.18 28.19 28.15 28.07 28.07 28.07 28.18 28.15

Page 8 / 107

Pos. 12 12 23 3 10 13 18 1 7 7 20 9 8 19 2 13 7 8 5 16 14 1 3 6 2 20 9 14 14 14 19 15 14 19 17 19 18 12 11 3 1 2 10 2 1 1 1 1 1 1 2 1 2 2 11 1 11 11 11 7 6 9 19 20 15 9 16

Code AP8220323 AP8220349 AP8220415 AP8220421 AP8220450 AP8220496 AP8220497 AP8220499 AP8220504 AP8220511 AP8220512 AP8220514 AP8220526 AP8220546 AP8220612 AP8220613 AP8220660 AP8220661 AP8221024 AP8221159 AP8221257 AP8221258 AP8221270 AP8221277 AP8221278 AP8221286 AP8221289 AP8221312 AP8221312 AP8222019 AP8222553 AP8222632 AP8222634 AP8222635 AP8222638 AP8222639 AP8222642 AP8222643 AP8222644 AP8222645 AP8222650 AP8222652 AP8222653 AP8222654 AP8222655 AP8222656 AP8222658 AP8222659 AP8222660 AP8222662 AP8222663 AP8222676 AP8222678 AP8222679 AP8222684 AP8222736 AP8222737 AP8222738 AP8222739 AP8222790 AP8222800 AP8222804 AP8222813 AP8223107 AP8223108 AP8223109 AP8223110

Drawing Nr. 28.11 28.12 28.18 28.21 28.18 28.18 28.26 28.07 28.19 28.18 28.18 28.31 28.01 28.31 28.19 28.18 29.20 29.20 28.07 28.19 28.23 28.24 28.01 28.03 28.07 28.04 28.27 28.12 28.32 28.31 29.22 29.36 29.36 29.36 29.36 29.36 29.36 29.36 29.36 29.36 29.36 29.36 29.36 29.36 29.36 29.36 29.36 29.36 29.36 29.36 29.36 29.36 29.36 29.36 29.38 29.22 29.22 29.22 29.22 29.22 29.22 29.22 29.22 28.06 28.06 28.06 28.06

Pos. 7 2 14 2 11 15 16 2 5 17 16 23 14 22 5 15 2 3 21 6 4 3 13 7 24 21 26 10 13 16 4 19 18 17 3 3 20 14 8 9 10 16 13 2 2 12 4 11 21 15 1 7 2 6 4 1 1 1 1 1 1 1 1 18 20 19 22


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Code AP8223111 AP8223112 AP8223114 AP8223116 AP8223117 AP8223118 AP8224001 AP8224003 AP8224004 AP8224023 AP8224023 AP8224026 AP8224116 AP8224117 AP8224120 AP8224121 AP8224121 AP8224122 AP8224123 AP8224124 AP8224125 AP8224141 AP8224154 AP8224155 AP8224156 AP8224158 AP8224160 AP8224168 AP8224175 AP8224185 AP8224189 AP8224197 AP8224197 AP8224198 AP8224198 AP8224200 AP8224258 AP8224258 AP8224276 AP8224277 AP8224300 AP8224303 AP8224389 AP8224390 AP8224390 AP8224391 AP8224411 AP8224413 AP8224464 AP8224570 AP8224577 AP8225118 AP8225123 AP8225195 AP8225206 AP8225208 AP8225220 AP8225235 AP8225235 AP8225237 AP8225237 AP8225332 AP8225333 AP8225335 AP8225339 AP8225339 AP8225339

07/05/2010

Drawing Nr. 28.06 28.06 28.06 28.06 28.05 28.05 28.15 28.15 28.15 28.09 28.09 28.31 28.17 28.16 28.15 28.15 28.15 28.15 28.15 28.15 28.15 28.31 28.29 28.32 28.29 28.31 28.16 28.30 28.31 28.16 28.29 28.29 28.30 28.29 28.30 28.15 28.29 28.30 28.15 28.30 28.16 28.16 28.30 28.29 28.30 28.29 28.15 28.17 28.15 28.32 28.32 28.26 28.25 28.25 28.25 28.26 28.26 28.26 28.28 28.25 28.25 28.07 28.26 28.25 28.26 28.26 28.26

Pos. 23 8 10 2 4 13 18 22 21 5 5 21 15 23 4 3 3 2 5 6 7 3 2 3 10 9 23 9 12 23 1 7 11 8 12 1 9 13 3 10 23 23 14 13 15 12 1 15 3 3 17 3 15 11 14 15 9 14 16 10 7 12 8 3 11 11 11

Code AP8225354 AP8225355 AP8226444 AP8226446 AP8226446 AP8226446 AP8226446 AP8226513 AP8226536 AP8226563 AP8226643 AP8226643 AP8226644 AP8226719 AP8226735 AP8226758 AP8226761 AP8226764 AP8226765 AP8226821 AP8226838 AP8226847 AP8229207 AP8229207 AP8229252 AP8229254 AP8229254 AP8229254 AP8229254 AP8229254 AP8229254 AP8229296 AP8229296 AP8229308 AP8229308 AP8229308 AP8229308 AP8229308 AP8229308 AP8229313 AP8229314 AP8229346 AP8229346 AP8229347 AP8229348 AP8229356 AP8229357 AP8229408 AP8229409 AP8229410 AP8230535 AP8232207 AP8234020 AP8234136 AP8234136 AP8234137 AP8234137 AP8234146 AP8234147 AP8234152 AP8234153 AP8234158 AP8234171 AP8234182 AP8234183 AP8234238 AP8235005

Drawing Nr. 28.25 28.26 28.09 28.14 28.14 28.14 28.14 28.14 28.09 28.14 28.09 28.09 28.09 28.09 28.09 28.09 28.09 28.09 28.14 28.09 28.09 28.09 28.12 28.32 28.12 28.12 28.12 28.12 28.12 28.12 28.12 28.12 28.12 28.12 28.12 28.12 28.12 28.12 28.12 28.12 28.12 28.12 28.12 28.12 28.12 28.12 28.12 28.12 28.12 28.12 28.31 28.23 28.07 28.02 28.02 28.26 28.28 28.03 28.03 28.01 28.01 28.18 28.02 28.03 28.03 29.20 28.15

Page 9 / 107

Pos. 4 4 4 5 5 5 5 1 4 1 4 4 4 4 4 4 4 4 5 4 4 4 11 14 1 4 4 4 4 4 4 4 4 1 1 1 1 1 1 4 12 1 1 4 12 4 12 1 4 12 18 9 3 7 7 13 10 4 10 10 15 2 7 1 2 4 8

Code AP8235008 AP8235009 AP8235010 AP8235010 AP8235011 AP8235012 AP8235013 AP8235013 AP8235052 AP8235054 AP8235056 AP8235056 AP8235057 AP8235058 AP8235066 AP8235145 AP8235146 AP8235146 AP8235146 AP8235153 AP8235174 AP8239447 AP8239448 AP8239450 AP8239452 AP8239453 AP8239454 AP8239456 AP8239457 AP8239458 AP8239459 AP8239460 AP8239461 AP8239462 AP8239464 AP8239466 AP8239467 AP8239468 AP8239640 AP8239642 AP8239869 AP8247469 AP8247470 AP8247475 AP8248562 AP8248562 AP8248562 AP8248790 AP8248791 AP8248792 AP8248793 AP8248794 AP8248795 AP8248796 AP8248797 AP8248798 AP8248799 AP8248827 AP8249094 AP8249118 AP8249119 AP8249120 AP8249225 AP8249226 AP8249227 AP8249272 AP8249334

Drawing Nr. 28.04 28.01 28.02 28.02 28.23 28.27 28.07 28.07 28.04 28.04 28.01 28.01 28.03 28.04 28.02 28.01 28.07 28.07 28.07 28.01 28.01 29.22 28.19 28.18 28.11 28.11 28.08 28.09 28.09 28.11 28.13 28.13 28.13 28.14 28.19 28.10 28.10 28.21 28.19 28.11 28.12 28.34 28.34 28.34 28.09 28.09 28.09 28.10 28.08 28.11 28.11 28.11 28.13 28.13 28.13 28.12 28.09 28.14 28.08 28.13 28.13 28.12 28.11 28.11 28.11 28.30 28.09

Pos. 1 2 1 1 1 19 1 1 13 14 1 1 3 15 1 1 1 1 1 1 1 2 1 19 1 2 1 1 2 3 1 2 3 3 2 2 1 1 4 4 13 1 4 3 3 3 3 1 1 1 2 4 3 1 2 13 3 3 6 1 2 13 4 1 2 1 3


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Code AP8249558 AP8249590 AP8249591 AP8249592 AP8249593 AP8249594 AP8249595 AP8249596 AP8249597 AP8249598 AP8249809 AP8249810 AP8249811 AP8249812 AP8249813 AP8249814 AP8249815 AP8249835 AP8249835 AP8249889 AP8249890 AP8249891 AP8257225 AP8257271 AP8257272 AP8257273 AP8257274 AP8257275 AP8257276 AP8257397 AP8257398 AP8257399 AP8257400 AP8257401 AP8257402 AP8257403 AP8257404 AP8257405 AP8257416 AP8257417 AP8257572 AP8257600 AP8257726 AP8258190 AP8258191 AP8258192 AP8258193 AP8258194 AP8258195 AP8258196 AP8258197 AP8258334 AP8258335 AP8258421 AP8258422 AP8258423 AP8258424 AP8258425 AP8258426 AP8258427 AP8258428 AP8258429 AP8258430 AP8258430 AP8258430 AP8258430 AP8258430

07/05/2010

Drawing Nr. 28.14 28.10 28.08 28.11 28.11 28.13 28.13 28.13 28.12 28.14 28.10 28.08 28.11 28.11 28.11 28.13 28.09 28.11 28.11 28.13 28.13 28.12 28.34 28.34 28.34 28.34 28.34 28.34 28.34 28.33 28.33 28.33 28.33 28.33 28.33 28.33 28.33 28.33 28.34 28.34 28.34 28.34 28.33 28.10 28.08 28.11 28.11 28.13 28.13 28.13 28.12 28.19 28.19 28.10 28.08 28.11 28.11 28.11 28.13 28.13 28.13 28.12 28.09 28.09 28.09 28.09 28.09

Pos. 6 1 1 1 2 3 1 2 13 3 1 1 1 2 4 3 3 4 4 1 2 13 1 2 1 1 1 2 2 2 3 4 5 6 2 3 4 5 4 4 1 1 6 1 1 1 2 3 1 2 13 1 11 1 1 1 2 4 3 1 2 13 3 3 3 3 3

Code AP8258566 AP8258567 AP8258568 AP8258569 AP8258570 AP8258571 AP8258572 AP8258573 AP8258574 AP8258575 AP8258774 AP8258775 AP8258776 AP8258777 AP8258778 AP8258779 AP8258791 AP8258792 AP8258793 AP8258794 AP8258795 AP8258796 AP8258797 AP8258798 AP8258799 AP8258800 AP8258816 AP8258817 AP8258818 AP8258819 AP8258820 AP8258821 AP8258964 AP8258964 AP8258964 AP8258964 AP8258964 AP8258965 AP8258965 AP8258965 AP8258965 AP8258965 AP8258966 AP8258966 AP8258966 AP8258966 AP8258966 AP8258967 AP8258968 AP8258969 AP8267103 AP8267104 AP8267105 AP8267106 AP8267107 AP8267109 AP8267110 AP8267111 AP8267112 AP8267419 AP8267420 AP8267421 AP8267422 AP8267423 AP8267424 AP8267444 AP8267448

Drawing Nr. 28.10 28.08 28.11 28.11 28.11 28.13 28.13 28.13 28.12 28.09 28.10 28.08 28.11 28.11 28.11 28.13 28.10 28.08 28.11 28.11 28.11 28.13 28.13 28.13 28.12 28.09 28.10 28.08 28.11 28.11 28.11 28.13 28.13 28.13 28.13 28.13 28.13 28.13 28.13 28.13 28.13 28.13 28.12 28.12 28.12 28.12 28.12 28.13 28.13 28.12 28.33 28.33 28.33 28.33 28.33 28.33 28.33 28.33 28.33 28.33 28.33 28.33 28.33 28.33 28.33 28.34 28.34

Page 10 / 107

Pos. 1 1 1 2 4 3 1 2 13 3 1 1 1 2 4 3 1 1 1 2 4 3 1 2 13 3 1 1 1 2 4 3 1 1 1 1 1 2 2 2 2 2 13 13 13 13 13 1 2 13 2 3 4 5 6 2 3 4 5 3 2 4 5 6 6 2 1

Code AP8267497 AP8267509 AP8267510 AP8267511 AP8267512 AP8267541 AP8267542 AP8267543 AP8267544 AP8267666 AP8267797 AP8267798 AP8267799 AP8267800 AP8267801 AP8267801 AP8267802 AP8267803 AP8267804 AP8267805 AP8267806 AP8267809 AP8267810 AP8267811 AP8267812 AP8267866 AP8267933 AP8267934 AP8267985 AP8268156 AP8268157 AP8268158 AP8268159 AP8268161 AP8268172 AP8268173 AP8268265 AP8268266 AP8268267 AP8268268 AP8268269 AP8268270 AP8268378 AP8268379 AP8268380 AP8268381 AP8268382 AP8268383 AP8268455 AP8268456 AP8268457 AP8268458 AP8268459 AP8268460 AP8276001 AP8276005 AP8276022 AP8276023 AP8276024 AP8276025 AP8276026 AP8276027 AP8276028 AP8276029 AP8276054 AP8276055 AP8276056

Drawing Nr. 28.34 28.33 28.33 28.33 28.33 28.33 28.33 28.33 28.33 28.33 28.33 28.33 28.33 28.33 28.33 28.33 28.33 28.33 28.33 28.33 28.33 28.33 28.33 28.33 28.33 28.33 28.34 28.34 28.34 28.11 28.11 28.08 28.19 28.19 28.11 28.13 28.10 28.08 28.11 28.11 28.11 28.13 28.10 28.08 28.11 28.11 28.11 28.13 28.10 28.08 28.11 28.11 28.11 28.13 29.46 29.46 29.37 29.43 29.38 29.35 29.35 29.46 29.35 29.35 29.38 29.38 29.37

Pos. 4 2 3 4 5 2 3 4 5 7 2 3 4 5 6 6 2 3 4 5 6 2 3 4 5 8 1 2 1 1 2 1 2 11 4 3 1 1 1 2 4 3 1 1 1 2 4 3 1 1 1 2 4 3 16 26 9 1 4 20 17 8 16 18 4 3 2


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Code AP8276057 AP8276059 AP8276060 AP8276077 AP8276081 AP8276082 AP8276083 AP8277158 AP8277160 AP8277161 AP8277282 AP8277284 AP8277286 AP8277288 AP8277290 AP8277381 AP8277467 AP8277468 AP8277501 AP8277502 AP8277503 AP8277693 AP8277694 AP8277695 AP8277696 AP8277697 AP8277698 AP8277699 AP8277700 AP8501467 AP8501467 AP8501471 AP8501477 AP8501478 AP8501478 AP8501972 AP8502356 AP8502414 AP8502432 AP8502448 AP8502473 AP8502498 AP8502501 AP8502520 AP8502533 AP8502555 AP8502559 AP8502562 AP8502566 AP8502571 AP8502586 AP8502589 AP8502624 AP8502626 AP8502652 AP8502655 AP8502656 AP8502665 AP8502668 AP8502757 AP8502758 AP8502759 AP8502759 AP8502759 AP8502836 AP8502846 AP8507839

07/05/2010

Drawing Nr. 29.37 29.39 29.39 29.37 29.38 29.37 29.43 28.34 28.34 28.34 28.33 28.33 28.33 28.33 28.33 28.33 28.34 28.34 28.33 28.33 28.33 28.33 28.33 28.33 28.33 28.33 28.33 28.33 28.33 29.35 29.46 29.42 29.43 29.42 29.43 29.44 29.44 29.43 29.45 29.44 29.43 29.42 29.43 29.44 29.45 29.46 29.40 29.35 29.46 29.46 29.48 29.48 29.42 29.42 29.42 29.40 29.39 29.35 29.40 29.48 29.46 29.40 29.46 29.48 29.42 29.41 29.40

Pos. 9 4 9 9 4 9 1 2 1 2 2 3 4 5 6 9 1 4 2 3 4 3 3 2 2 4 4 5 5 10 3 17 2 2 8 10 6 18 8 11 17 12 11 4 12 25 5 15 24 15 10 4 3 15 11 17 7 14 14 5 17 7 9 11 10 4 13

Code AP8507866 AP8508551 AP8508553 AP8508560 AP8508667 AP8508667 AP8508668 AP8508668 AP8508669 AP8508669 AP8508863 AP8508863 AP8508872 AP8508882 AP8509130 AP8509135 AP8509178 AP8509179 AP8509182 AP8509209 AP8509211 AP8509334 AP8509769 AP8509891 AP8509891 AP8510039 AP8510838

Drawing Nr. 29.43 29.39 29.40 29.40 29.35 29.35 29.35 29.35 29.35 29.46 29.35 29.35 29.35 29.40 29.46 29.43 29.44 29.47 29.39 29.48 29.49 29.46 29.39 29.39 29.49 29.42 29.35

Page 11 / 107

Pos. 4 3 10 6 17 17 20 20 9 22 16 16 11 15 23 3 1 4 1 6 4 8 11 10 8 6 1


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos.

FRAME 28.01 Frame - Cradle 1

1

Code AP8235056

Frame, grey

1 1

AP8235056 AP8235145

Frame, grey Frame, black

1

AP8235153

Frame, black

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

AP8235174 AP8235009 AP8150388 AP8150017 AP8152300 AP8102376 AP8152289 AP8150376 AP8152300 AP8234152 AP8152278 AP8102375 AP8221270 AP8220526 AP8234153 AP8152299 AP8152281 AP8121217 AP8201457

Frame Cradle phor. Hex socket screw M8x100* Washer 8,4x16x1,6* Self-locking nut M8* Clip M6 Screw w/ flange M8x35* Washer 8,5x15x0,8 Self-locking nut M8* Central fairing fixing plate Screw w/ flange M6x16* Clip M5 Filter housing support spindle Rubber spacer U-bolt Self-locking nut M6* Screw w/ flange M6X30 Cable-guide Rivet *

07/05/2010

Description

Q.ty Variants 1 year: 2003[3] Color:Way blue 2003[b.way], GP1 Black '03[g.bl] 1 year:2001[1], 2002[2], 1999[X], 2000[Y] 1 year: 2003[3], 2004[4] Color:SBK Black '03[s.bl] 1 year: 2004[4] Color:Poggiali Black 2004[a.blk], Poggiali White 2004[white] 1 year:2005[5] 1 1 1 1 8 4 4 2 2 4 2 2 2 1 2 2 1 2

Page 12 / 107


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos.

FRAME 28.02 Central stand 1

1

Code AP8235010

Description Lateral stand, snd.phor.

1 1

AP8235010 AP8235066

Lateral stand, snd.phor. Lateral stand, snd.phor.

2 3 3

AP8134266 AP8152310 AP8152310

Lateral stand plate Central stand fixing screw Central stand fixing screw

3

AP8213476

Stand pin

4 5 6 7

AP8121695 AP8121696 AP8152001 AP8234136

Coil pull spring * Coil pull spring * Low nut M10x1,25* Union plate, phor.

7 7

AP8234136 AP8234171

Union plate, phor. Union plate, phor.

8 9 10

AP8150388 AP8150017 AP8152300

Hex socket screw M8x100* Washer 8,4x16x1,6* Self-locking nut M8*

07/05/2010

Q.ty Variants 1 Country:Austria[A], Belgium[B], Brasil[BR], Germany[D], Denmark[DK], Spain[E], A,B,D,GR,E,F,UK,NL,P[EU], France[F], Great Britain[GR], Italy[I], I[II], Israel[IL], Japan[J], J[JJ], Holland[NL], Portugal[P], Rep. of Korea[ROK], Finland[SF], Great Britain[UK] 1 Country:Switzerland[SZ] 1 Country:USA (49 Countries Approval)[AM], United States of America[USA] 1 1 Country:Switzerland[SZ] 1 Country:Austria[A], Belgium[B], Brasil[BR], Germany[D], Denmark[DK], Spain[E], A,B,D,GR,E,F,UK,NL,P[EU], France[F], Great Britain[GR], Italy[I], I[II], Israel[IL], Japan[J], J[JJ], Holland[NL], Portugal[P], Rep. of Korea[ROK], Finland[SF], Great Britain[UK] 1 Country:USA (49 Countries Approval)[AM], United States of America[USA] 1 1 1 1 Country:Austria[A], Belgium[B], Brasil[BR], Germany[D], Denmark[DK], Spain[E], A,B,D,GR,E,F,UK,NL,P[EU], France[F], Great Britain[GR], Italy[I], I[II], Israel[IL], Japan[J], J[JJ], Holland[NL], Portugal[P], Rep. of Korea[ROK], Finland[SF], Great Britain[UK] 1 Country:Switzerland[SZ] 1 Country:USA (49 Countries Approval)[AM], United States of America[USA] 1 1 1

Page 13 / 107


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos. 11

Code AP8124977

07/05/2010

FRAME 28.02 Central stand 1

Description

Q.ty Variants 1 Country:USA (49 Countries Approval)[AM], United States of America[USA]

Rotary switch

Page 14 / 107


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos.

FRAME 28.03 Front footrests 1

1 2 3 4 5 5

Code AP8234182 AP8234183 AP8235057 AP8234146 AP8120573 AP8152409

Description RH front footrest bracket LH front footrest bracket Front footrest, pair RH fairing fixing plate Stop ring Stop ring

6

AP8121135

Footrest pin

6

AP8121566

Footrest pin

6

AP8121566

Footrest pin

7 8 9 10 11 12

AP8221277 AP8152288 AP8150431 AP8234147 AP8102376 AP8150137

Footrest return spring Screw w/ flange M8x30* Low nut LH fairing fixing plate Clip M6 Hex socket screw M6x16*

07/05/2010

Q.ty Variants 1 1 1 1 2 Technical Specifications:National approval[PG] 2 Technical Specifications:European approval (frame ZD4SE) [SE], European approval (frame ZD4TS)[TS] 2 Country: Austria[A], Belgium[B], Brasil[BR], Germany[D], Denmark[DK], Spain[E], A,B,D,GR,E,F,UK,NL,P[EU], France[F], Great Britain[GR], Italy[I], I[II], Israel[IL], Japan[J], J[JJ], Holland[NL], Portugal[P], Rep. of Korea[ROK], Finland[SF], Great Britain[UK] Technical Specifications:National approval[PG] 2 Technical Specifications:European approval (frame ZD4SE) [SE], European approval (frame ZD4TS)[TS] 2 Country: USA (49 Countries Approval)[AM], United States of America[USA] Technical Specifications:National approval[PG] 2 2 2 1 2 2

Page 15 / 107


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

FRAME 28.04 Rear footrests 1

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18

Code AP8235008 AP8146728 AP8152286 AP8152279 AP8150333 AP8102376 AP8152318 AP8150376 AP8152287 AP8150032 AP8152184 AP8102375 AP8235052 AP8235054 AP8235058 AP8152299 AP8101861 AP8120573 AP8152409

Description Saddle support, cat. Silencer supp. plate Screw w/ flange M8x20 Screw w/ flange M6x20 Serpress nut M6* Clip M6 Screw w/ flange M10x35 Washer 8,5x15x0,8 Screw w/ flange M8x25* Low self-locking nut M8 Washer 6,4x12* Clip M5 RH footrest support LH footrest support Rear footrests, pair Self-locking nut M6* Ball D6,35 Stop ring Stop ring

19 20 21

AP8121133 AP8134451 AP8134829

Coil compress. spring * Footrest plate Footrest pin

21

AP8221286

Footrest pin

07/05/2010

Q.ty Variants 1 1 4 2 2 2 2 4 2 2 2 4 1 1 1 2 2 2 Technical Specifications:National approval[PG] 2 Technical Specifications:European approval (frame ZD4SE) [SE], European approval (frame ZD4TS)[TS] 2 2 2 Technical Specifications:European approval (frame ZD4SE) [SE], European approval (frame ZD4TS)[TS] 2 Technical Specifications:National approval[PG]

Page 16 / 107


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos. 1 1 2 3 4 4 5 6 7 8 9 10 11 12 13 13 14 15

Code AP8203815 AP8203981 AP8202156 AP8150280 AP8203954 AP8223117 AP8203951 AP8203953 AP8203952 AP8110024 AP8110025 AP8203550 AP8203588 AP8101106 AP8203589 AP8223118 AP8152277 AP8120416

07/05/2010

FRAME 28.05 Front fork I 1

Description Front fork Front fork Plug Hex socket screw M5x16 Stem base Stem base Fork upper plate Washer Plug Roller bearing Ball bearing Steering washer Fork lower ring nut Gasket ring Screw M8x25 Screw Screw w/ flange M6x12* Black hose 178x4*

Q.ty 1 1 2 2 1 1 1 1 1 1 1 1 1 2 6 4 1 1

Page 17 / 107

Variants year:1999[X] year:2001[1], 2002[2], 2003[3], 2004[4], 2005[5], 2000[Y]

Technical Specifications:Fork with letter M on hub[M] Technical Specifications:Fork with letter K on hub[K]

Technical Specifications:Fork with letter M on hub[M] Technical Specifications:Fork with letter K on hub[K]


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos. 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 10 11 11 12 12 13 13 14 15

Code AP8203815 AP8203981 AP8123574 AP8223116 AP8163294 AP8203447 AP8123705 AP8163295 AP8123427 AP8163296 AP8123704 AP8163297 AP8163298 AP8203258 AP8203956 AP8223112 AP8163301 AP8203949 AP8203955 AP8223114 AP8163302 AP8203950 AP8163435 AP8203572 AP8163285 AP8203570 AP8203958 AP8203957

07/05/2010

FRAME 28.06 Front fork II 1

Description Front fork Front fork Hex socket screw M6x30 Hex socket screw M6x30 Bush Bush Cup Oil seal washer Gasket ring Oil seal Stop ring Stop ring Dust cover Dust cover Spring Spring O-ring O-ring Plug Plug Stop ring Circlip Seal washer Seal washer Screw M10x30 Screw M8x30 LH hub RH hub

Q.ty 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1

Page 18 / 107

Variants year:1999[X] year:2001[1], 2002[2], 2003[3], 2004[4], 2000[Y] Technical Specifications:Fork with letter M on hub[M] Technical Specifications:Fork with letter K on hub[K] Technical Specifications:Fork with letter K on hub[K] Technical Specifications:Fork with letter M on hub[M] Technical Specifications:Fork with letter M on hub[M] Technical Specifications:Fork with letter K on hub[K] Technical Specifications:Fork with letter M on hub[M] Technical Specifications:Fork with letter K on hub[K] Technical Specifications:Fork with letter M on hub[M] Technical Specifications:Fork with letter K on hub[K] Technical Specifications:Fork with letter K on hub[K] Technical Specifications:Fork with letter M on hub[M] Technical Specifications:Fork with letter M on hub[M] Technical Specifications:Fork with letter K on hub[K] Technical Specifications:Fork with letter K on hub[K] Technical Specifications:Fork with letter M on hub[M] Technical Specifications:Fork with letter M on hub[M] Technical Specifications:Fork with letter K on hub[K] Technical Specifications:Fork with letter K on hub[K] Technical Specifications:Fork with letter M on hub[M] Technical Specifications:Fork with letter K on hub[K] Technical Specifications:Fork with letter M on hub[M] Technical Specifications:Fork with letter K on hub[K] Technical Specifications:Fork with letter M on hub[M] Technical Specifications:Fork with letter M on hub[M] Technical Specifications:Fork with letter M on hub[M]


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

FRAME 28.06 Front fork II 1

Pos. 16

Code AP8203960

LH sleeve

16

AP8203990

LH sleeve

17

AP8203959

RH sleeve

17

AP8203989

RH sleeve

18 19 20 21 22 23 24

AP8223107 AP8223109 AP8223108 AP8163439 AP8223110 AP8223111 AP8163289

Sleeve cpl. LH sleeve RH sleeve Ring Shock absorber Return spring Stroke limit stop

07/05/2010

Description

Q.ty Variants 1 year: 1999[X] Technical Specifications:Fork with letter M on hub[M] 1 year: 2001[1], 2002[2], 2003[3], 2004[4], 2000[Y] Technical Specifications:Fork with letter M on hub[M] 1 year: 1999[X] Technical Specifications:Fork with letter M on hub[M] 1 year: 2001[1], 2002[2], 2003[3], 2004[4], 2000[Y] Technical Specifications:Fork with letter M on hub[M] 2 Technical Specifications:Fork with letter K on hub[K] 1 Technical Specifications:Fork with letter K on hub[K] 1 Technical Specifications:Fork with letter K on hub[K] 1 Technical Specifications:Fork with letter K on hub[K] 2 Technical Specifications:Fork with letter K on hub[K] 1 Technical Specifications:Fork with letter K on hub[K] 2 Technical Specifications:Fork with letter K on hub[K]

Page 19 / 107


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos.

FRAME 28.07 Swing arm - Shock absorber 1

1 1

Code AP8235013 AP8235013

Swing arm, grey Swing arm, grey

1

AP8235146

Swing arm, black

1

AP8235146

Swing arm, black

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

AP8235146 AP8220499 AP8234020 AP8150246 AP8102375 AP8203818 AP8203948 AP8203826 AP8150049 AP8152176 AP8152301 AP8225332 AP8150297 AP8152063 AP8220198 AP8152305 AP8152262 AP8134186 AP8220196 AP8220197 AP8221024

Swing arm, black Chain guide plate Cup for shoe Screw M4,8x13* Clip M5 Shock absorber T bush Silent-block Screw M10x60 Washer 10,5X18X2* Self-locking nut M10* Rear swing arm pin Curved spring washer * Washer 17x30x3* O-ring Chain tens.adjuster screw Low nut M8* Cable-guide Bush Bush Spacer

07/05/2010

Description

Q.ty Variants 1 year:2001[1], 2002[2], 1999[X], 2000[Y] 1 year: 2003[3] Color:Way blue 2003[b.way], GP1 Black '03[g.bl] 1 year: 2003[3], 2004[4] Color:SBK Black '03[s.bl] 1 year: 2004[4] Color:Poggiali Black 2004[a.blk], Poggiali White 2004[white] 1 year:2005[5] 1 1 1 3 1 4 2 1 2 1 1 1 2 2 2 2 2 2 2 1

Page 20 / 107


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos. 22 23 24

Code AP8121150 AP8150299 AP8221278

07/05/2010

FRAME 28.07 Swing arm - Shock absorber 1

Description

Q.ty 1 1 1

Bush 18mm Ring nut M17x1 Adjustment bush

Page 21 / 107

Variants


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos.

FRAME 28.08 Front body I 1

1

Code AP8239454

Front fairing, a.black

1

AP8248791

Front fairing, fumi blue

1

AP8249591

Front fairing, black

1

AP8249810

Front fairing, n.grey

1

AP8258191

Front fairing, d.black

1

AP8258422

Front fairing, d.black

1

AP8258567

Front fairing, grey

1

AP8258775

Front fairing, black

1

AP8258792

Front fairing, blue

1

AP8258817

Front fairing, black

1

AP8268158

Front fairing, black

1

AP8268266

Front fairing, white

1

AP8268379

Front fairing, a.black

1

AP8268456

Front fairing, a.black

2 3 4 5

AP8102632 AP8102341 AP8102909 AP8102633

RH rearview mirror Mirror joint cup Mirror insertion kit LH rearview mirror

07/05/2010

Description

Q.ty Variants 1 year: 1999[X] Color:Black / Red '99[n/r] 1 year: 1999[X] Color:Fumi Blue / Fluo Red '99[b/r] 1 year: 2000[Y] Color:Aprilia Black 2000[black] 1 year: 2000[Y] Color:Nik Grey 2000[g.nik] 1 year: 2001[1] Color:Diablo Black 2001-2002[d.bl] 1 year: 2002[2] Color:Diablo Black 2001-2002[d.bl] 1 year: 2002[2] Color:Dust Grey 2002[grey] 1 year: 2003[3], 2004[4] Color:SBK Black '03[s.bl] 1 year: 2003[3] Color:Way blue 2003[b.way] 1 year: 2003[3] Color:GP1 Black '03[g.bl] 1 year: 2004[4] Color:Poggiali Black 2004[a.blk] 1 year: 2004[4] Color:Poggiali White 2004[white] 1 year: 2005[5] Color:Fluo Red '05 (s.t.14816)[red] 1 year: 2005[5] Color:Aprilia Black '05 (s.t.14844)[blk] 1 2 2 1 Page 22 / 107


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos.

FRAME 28.08 Front body I 1

6 6

Code AP8138916 AP8138916

Windshield Windshield

6

AP8138916

Windshield

6

AP8139724

Windshield

6

AP8148663

Windshield

6

AP8249094

Windshield

7 8 9 10 11 12 13

AP8152246 AP8144109 AP8150450 AP8152302 AP8102375 AP8120965 AP8157105

Screw w/ flange M6x16* Fixing pin Washer for shafts D5 Screw w/ flange M5x12 Clip M5 O-ring 2018 Front fairing glass decal

07/05/2010

Description

Q.ty Variants 1 year:2005[5] 1 year: 2004[4] Color:Poggiali Black 2004[a.blk], Poggiali White 2004[white] 1 year: 2001[1], 2002[2], 2003[3] Country:Austria[A], Belgium[B], Germany[D], Denmark[DK], Spain[E], A,B,D,GR,E,F,UK,NL,P[EU], France[F], Great Britain[GR], Italy[I], I[II], Israel[IL], Japan[J], J[JJ], Holland[NL], Portugal[P], Rep. of Korea[ROK], Finland[SF], Switzerland[SZ], Great Britain[UK] 1 year: 1999[X] Country:Austria[A], Belgium[B], Brasil[BR], Germany[D], Denmark[DK], Spain[E], France[F], Great Britain[GR], Italy[I], Israel[IL], Japan[J], Holland[NL], Portugal[P], Rep. of Korea[ROK], Finland[SF], Great Britain[UK] 1 year: 2000[Y] Country:Austria[A], Belgium[B], Germany[D], Denmark[DK], Spain[E], France[F], Great Britain[GR], Italy[I], Israel[IL], Japan[J], Holland[NL], Portugal[P], Rep. of Korea[ROK], Finland[SF], Great Britain[UK] 1 Country:USA (49 Countries Approval)[AM], United States of America[USA] 4 7 7 2 10 7 1

Page 23 / 107


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos.

FRAME 28.09 Front body II 1

1 2 3

Code AP8239456 AP8239457 AP8248562

Description RH internal fairing, black LH internal fairing, black Pillar, red

3

AP8248562

Pillar, red

3

AP8248562

Pillar, red

3

AP8248799

Pillar, silver grey

3

AP8249334

Pillar, grey

3

AP8249815

Pillar, yellow

3

AP8258430

Pillar, black

3

AP8258430

Pillar, black

3

AP8258430

Pillar, black

3 3

AP8258430 AP8258430

Pillar, black Pillar, black

3

AP8258575

Pillar, grey

3

AP8258800

Pillar blu

4

AP8226444

Front mudguard, black

4

AP8226536

Front mudguard, f.red

07/05/2010

Q.ty Variants 1 1 1 year: 2000[Y] Color:Aprilia Black 2000[black] 1 year: 1999[X] Color:Black / Red '99[n/r] 1 year: 2001[1] Color:Diablo Black 2001-2002[d.bl] 1 year: 1999[X] Color:Fumi Blue / Fluo Red '99[b/r] 1 year: 1999[X] Color:Fumi Blue / Fluo Red '99[b/r] 1 year: 2000[Y] Color:Nik Grey 2000[g.nik] 1 year: 2003[3], 2004[4] Color:SBK Black '03[s.bl] 1 year: 2003[3] Color:GP1 Black '03[g.bl] 1 year: 2004[4] Color:Poggiali Black 2004[a.blk], Poggiali White 2004[white] 1 year:2005[5] 1 year: 2002[2] Color:Diablo Black 2001-2002[d.bl] 1 year: 2002[2] Color:Dust Grey 2002[grey] 1 year: 2003[3] Color:Way blue 2003[b.way] 1 year: 1999[X] Color:Black / Red '99[n/r] 1 year: 1999[X] Color:Fumi Blue / Fluo Red '99[b/r]

Page 24 / 107


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos.

FRAME 28.09 Front body II 1

4

Code AP8226643

Description Front mudguard, red varn.

4

AP8226643

Front mudguard, red varn.

4

AP8226644

Front mudguard, yellow trans.

4

AP8226719

Front mudguard, black

4

AP8226735

Front mudguard, silver

4

AP8226758

Front mudguard, black

4

AP8226761

Front mudguard, blue

4

AP8226764

Front mudguard, black

4

AP8226821

Front mudguard, black

4

AP8226838

Front mudguard, A.white

4 5

AP8226847 AP8124719

Front mudguard, a.black Reflector, amber

5

AP8224023

Reflector, amber

5 6 7 8

AP8224023 AP8152302 AP8102375 AP8103705

Reflector, amber Screw w/ flange M5x12 Clip M5 Stiffening plate

07/05/2010

Q.ty Variants 1 year: 2000[Y] Color:Aprilia Black 2000[black] 1 year: 2001[1] Color:Diablo Black 2001-2002[d.bl] 1 year: 2000[Y] Color:Nik Grey 2000[g.nik] 1 year: 2002[2] Color:Diablo Black 2001-2002[d.bl] 1 year: 2002[2] Color:Dust Grey 2002[grey] 1 year: 2003[3], 2004[4] Color:SBK Black '03[s.bl] 1 year: 2003[3] Color:Way blue 2003[b.way] 1 year: 2003[3] Color:GP1 Black '03[g.bl] 1 year: 2004[4] Color:Poggiali Black 2004[a.blk] 1 year: 2004[4] Color:Poggiali White 2004[white] 1 year:2005[5] 2 Country:USA (49 Countries Approval)[AM], United States of America[USA] 2 Country:Austria[A], Belgium[B], Brasil[BR], Germany[D], Denmark[DK], Spain[E], A,B,D,GR,E,F,UK,NL,P[EU], France[F], Great Britain[GR], Italy[I], I[II], Israel[IL], Japan[J], J[JJ], Holland[NL], Portugal[P], Rep. of Korea[ROK], Finland[SF], Great Britain[UK] 2 Country:Switzerland[SZ] 8 6 1

Page 25 / 107


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos. 9 10 11 12 13 14 15

Code AP8152278 AP8150430 AP8150420 AP8150413 AP8150158 AP8150204 AP8120512

07/05/2010

FRAME 28.09 Front body II 1

Description Screw w/ flange M6x16* Low self-locking nut M6* Self-tapping screw * Self-tap screw 3,9x14 Washer 4,3x9x0,8* Nut M4 Cable-guide

Q.ty 8 4 4 4 4 4 1

Page 26 / 107

Variants


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos.

FRAME 28.10 Fuel tank 1

1

Code AP8178560

Description Fuel tank cover, black

1

AP8239467

Fuel tank cover, a.black

1

AP8248790

Fuel tank cover, fumi blue

1

AP8249590

Fuel tank cover, black

1

AP8249809

Fuel tank cover, grey

1

AP8258190

Fuel tank cover, s.grey

1

AP8258421

Fuel tank cover, black

1

AP8258566

Fuel tank cover, silver

1

AP8258774

Fuel tank cover, black

1

AP8258791

Fuel tank cover, blue

1

AP8258816

Fuel tank cover, black

1

AP8268265

Fuel tank cover, white

1

AP8268378

Fuel tank cover, fluo red

1

AP8268455

Fuel tank cover, a.black

2 3 4 5

AP8239466 AP8202129 AP8120557 AP8121114

Fuel tank Fuel cock Tank rubber T bush *

07/05/2010

Q.ty Variants 1 year: 2004[4] Color:Poggiali Black 2004[a.blk] 1 year: 1999[X] Color:Black / Red '99[n/r] 1 year: 1999[X] Color:Fumi Blue / Fluo Red '99[b/r] 1 year: 2000[Y] Color:Aprilia Black 2000[black] 1 year: 2000[Y] Color:Nik Grey 2000[g.nik] 1 year: 2001[1] Color:Diablo Black 2001-2002[d.bl] 1 year: 2002[2] Color:Diablo Black 2001-2002[d.bl] 1 year: 2002[2] Color:Dust Grey 2002[grey] 1 year: 2003[3], 2004[4] Color:SBK Black '03[s.bl] 1 year: 2003[3] Color:Way blue 2003[b.way] 1 year: 2003[3] Color:GP1 Black '03[g.bl] 1 year: 2004[4] Color:Poggiali White 2004[white] 1 year: 2005[5] Color:Fluo Red '05 (s.t.14816)[red] 1 year: 2005[5] Color:Aprilia Black '05 (s.t.14844)[blk] 1 1 1 1 Page 27 / 107


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos. 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

Code AP8120798 AP8152186 AP8121784 AP8120702 AP8120709 AP8152153 AP8102361 AP8152043 AP8102228 AP8150202 AP8121819 AP8201358 AP8120952 AP8102377 AP8150314 AP8150429 AP8152299 AP8150178 AP8152108 AP8121673

07/05/2010

FRAME 28.10 Fuel tank 1

Description O-ring Hex socket screw M6x12 Filler cap Filler cap gasket Rubber spacer * Rear spacer Ring nut fuel filler cap Hex socket screw M4x10 Crom.tank plug Hex socket screw M6x50 Washer 6,5x12,5* Hose clamp D 11,9 Fuel pipe 5,5x10 Hose clamp D9,1* Screw M6x70* Spring washer 6,4x11x0,5* Self-locking nut M6* Washer 6,4x12,5* Hex socket screw M6x15* T bush *

Q.ty 1 8 1 1 2 1 1 5 1 1 1 1 1 1 1 1 1 2 2 1

Page 28 / 107

Variants


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos.

FRAME 28.11 Central body 1

1

Code AP8239452

Description RH side panel, f.r./a.b.

1

AP8248792

RH side panel, red/gr.

1

AP8249226

RH side panel, red

1

AP8249592

RH side panel, black

1

AP8249811

RH side panel, grey

1

AP8258192

RH side panel, d.black

1

AP8258423

RH side panel, d.black

1

AP8258568

RH side panel, grey

1

AP8258776

RH side panel, black

1

AP8258793

RH side panel, red

1

AP8258818

RH side panel, black

1

AP8268156

RH side panel, d.black

1

AP8268267

RH side panel, s.white

1

AP8268380

RH side panel, a.black

1

AP8268457

RH side panel, bronze

2

AP8239453

LH side panel, f.r./a.b.

07/05/2010

Q.ty Variants 1 year: 1999[X] Color:Black / Red '99[n/r] 1 year: 1999[X] Color:Fumi Blue / Fluo Red '99[b/r] 1 year: 1999[X] Color:Fumi Blue / Fluo Red '99[b/r] 1 year: 2000[Y] Color:Aprilia Black 2000[black] 1 year: 2000[Y] Color:Nik Grey 2000[g.nik] 1 year: 2001[1] Color:Diablo Black 2001-2002[d.bl] 1 year: 2002[2] Color:Diablo Black 2001-2002[d.bl] 1 year: 2002[2] Color:Dust Grey 2002[grey] 1 year: 2003[3], 2004[4] Color:SBK Black '03[s.bl] 1 year: 2003[3] Color:Way blue 2003[b.way] 1 year: 2003[3] Color:GP1 Black '03[g.bl] 1 year: 2004[4] Color:Poggiali Black 2004[a.blk] 1 year: 2004[4] Color:Poggiali White 2004[white] 1 year: 2005[5] Color:Fluo Red '05 (s.t.14816)[red] 1 year: 2005[5] Color:Aprilia Black '05 (s.t.14844)[blk] 1 year: 1999[X] Color:Black / Red '99[n/r]

Page 29 / 107


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos.

FRAME 28.11 Central body 1

2

Code AP8248793

Description LH side panel, red/grey

2

AP8249227

LH side panel, red

2

AP8249593

LH side panel, black

2

AP8249812

LH side panel, grey

2

AP8258193

LH side panel, black d.

2

AP8258424

LH side panel, black d.

2

AP8258569

LH side panel, grey

2

AP8258777

LH side panel, black

2

AP8258794

LH side panel, blue

2

AP8258819

LH side panel, black

2

AP8268157

LH side panel, black d.

2

AP8268268

LH side panel, s.white

2

AP8268381

LH side panel, a.black

2

AP8268458

LH side panel, bronze

3 4

AP8239458 AP8239642

Air duct, black LH side panel extens., red

4

AP8248794

LH side panel extens., grey

07/05/2010

Q.ty Variants 1 year: 1999[X] Color:Fumi Blue / Fluo Red '99[b/r] 1 year: 1999[X] Color:Fumi Blue / Fluo Red '99[b/r] 1 year: 2000[Y] Color:Aprilia Black 2000[black] 1 year: 2000[Y] Color:Nik Grey 2000[g.nik] 1 year: 2001[1] Color:Diablo Black 2001-2002[d.bl] 1 year: 2002[2] Color:Diablo Black 2001-2002[d.bl] 1 year: 2002[2] Color:Dust Grey 2002[grey] 1 year: 2003[3], 2004[4] Color:SBK Black '03[s.bl] 1 year: 2003[3] Color:Way blue 2003[b.way] 1 year: 2003[3] Color:GP1 Black '03[g.bl] 1 year: 2004[4] Color:Poggiali Black 2004[a.blk] 1 year: 2004[4] Color:Poggiali White 2004[white] 1 year: 2005[5] Color:Fluo Red '05 (s.t.14816)[red] 1 year: 2005[5] Color:Aprilia Black '05 (s.t.14844)[blk] 1 1 year: 1999[X] Color:Black / Red '99[n/r] 1 year: 1999[X]

Page 30 / 107


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos.

Code

FRAME 28.11 Central body 1

Description

Q.ty

4

AP8249225

LH side panel extens., grey

1

4

AP8249813

LH side panel extens., yellow

1

4

AP8249835

LH side panel extens., red

1

4

AP8249835

LH side panel extens., red

1

4

AP8258425

LH side panel extens., black

1

4

AP8258570

LH side panel extens., grey

1

4

AP8258778

LH side panel extens., black

1

4

AP8258795

LH side panel extens., red

1

4

AP8258820

LH side panel extens., black

1

4

AP8268172

LH side panel extens., black

1

4

AP8268269

LH side panel extens., white

1

4

AP8268382

LH side panel extension, black

1

4

AP8268459

LH side panel extension, bronze

1

5 6 7

AP8102375 AP8152302 AP8220323

Clip M5 Screw w/ flange M5x12 Plug

6 18 1

07/05/2010

Page 31 / 107

Variants Color:Fumi Blue / Fluo Red '99[b/r] year: 1999[X] Color:Fumi Blue / Fluo Red '99[b/r] year: 2000[Y] Color:Nik Grey 2000[g.nik] year: 2000[Y] Color:Aprilia Black 2000[black] year: 2001[1] Color:Diablo Black 2001-2002[d.bl] year: 2002[2] Color:Diablo Black 2001-2002[d.bl] year: 2002[2] Color:Dust Grey 2002[grey] year: 2003[3], 2004[4] Color:SBK Black '03[s.bl] year: 2003[3] Color:Way blue 2003[b.way] year: 2003[3] Color:GP1 Black '03[g.bl] year: 2004[4] Color:Poggiali Black 2004[a.blk] year: 2004[4] Color:Poggiali White 2004[white] year: 2005[5] Color:Fluo Red '05 (s.t.14816)[red] year: 2005[5] Color:Aprilia Black '05 (s.t.14844)[blk]


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos.

FRAME 28.12 Saddle unit 1

1 1

Code AP8229252 AP8229308

Driver saddle, red Driver saddle, black

1 1

AP8229308 AP8229308

Driver saddle, black Driver saddle, black

1

AP8229308

Driver saddle, black

1

AP8229308

Driver saddle, black

1 1

AP8229308 AP8229346

Driver saddle, black Driver saddle, black

1

AP8229346

Driver saddle, black

1 2 3 4

AP8229408 AP8220349 AP8120001 AP8229254

Driver saddle, black Rubber spacer Rubber spacer Rear saddle, black

4

AP8229254

Rear saddle, black

4

AP8229254

Rear saddle, black

4

AP8229254

Rear saddle, black

4

AP8229254

Rear saddle, black

4

AP8229254

Rear saddle, black

07/05/2010

Description

Q.ty Variants 1 year:1999[X] 1 year: 2002[2] Color:Diablo Black 2001-2002[d.bl] 1 year:2000[Y] 1 year: 2004[4] Color:Poggiali Black 2004[a.blk], Poggiali White 2004[white] 1 year: 2003[3], 2004[4] Color:SBK Black '03[s.bl] 1 year: 2003[3] Color:GP1 Black '03[g.bl] 1 year:2001[1] 1 year: 2003[3] Color:Way blue 2003[b.way] 1 year: 2002[2] Color:Dust Grey 2002[grey] 1 year:2005[5] 8 2 1 year: 1999[X] Color:Black / Red '99[n/r] 1 year: 2003[3], 2004[4] Color:SBK Black '03[s.bl] 1 year: 2003[3] Color:GP1 Black '03[g.bl] 1 year: 2004[4] Color:Poggiali Black 2004[a.blk], Poggiali White 2004[white] 1 year: 2001[1] Color:Diablo Black 2001-2002[d.bl] 1 year: 2002[2] Color:Diablo Black 2001-2002[d.bl] Page 32 / 107


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos.

FRAME 28.12 Saddle unit 1

4

Code AP8229296

Rear saddle, red

4

AP8229296

Rear saddle, red

4

AP8229313

Rear saddle, yellow

4

AP8229347

Rear saddle, black

4

AP8229356

Rear saddle, blue

4 5 6 7 8 9 10 11 12

AP8229409 AP8102119 AP8135260 AP8150015 AP8152123 AP8152194 AP8221312 AP8229207 AP8129222

Rear saddle, black Saddle lock Saddle lock fix.plate Washer 6,6x18x1,6* Hex socket screw M6x8* Low nut M19x1* Notched washer Saddle lock cup Pillion seat strap, black

12

AP8129222

Pillion seat strap, black

12

AP8129222

Pillion seat strap, black

12

AP8129222

Pillion seat strap, black

12

AP8129222

Pillion seat strap, black

12

AP8129222

Pillion seat strap, black

07/05/2010

Description

Q.ty Variants 1 year: 2000[Y] Color:Aprilia Black 2000[black] 1 year: 1999[X] Color:Fumi Blue / Fluo Red '99[b/r] 1 year: 2000[Y] Color:Nik Grey 2000[g.nik] 1 year: 2002[2] Color:Dust Grey 2002[grey] 1 year: 2003[3] Color:Way blue 2003[b.way] 1 year:2005[5] 1 1 1 1 1 1 1 1 year: 2004[4] Color:Poggiali Black 2004[a.blk], Poggiali White 2004[white] 1 year: 2002[2] Color:Diablo Black 2001-2002[d.bl] 1 year: 2003[3], 2004[4] Color:SBK Black '03[s.bl] 1 year: 2001[1] Color:Diablo Black 2001-2002[d.bl] 1 year: 2003[3] Color:GP1 Black '03[g.bl] 1 year: 1999[X] Color:Black / Red '99[n/r]

Page 33 / 107


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

FRAME 28.12 Saddle unit 1

Pos. 12

Code AP8129248

Description Pillion seat strap, red

12

AP8129248

Pillion seat strap, red

12

AP8229314

Pillion seat strap, yellow

12

AP8229348

Pillion seat strap, black

12

AP8229357

Pillion seat strap blu

12 13

AP8229410 AP8239869

Pillion seat strap, black Glove comp.door, s.grey

13

AP8248798

Glove comp.door, g.grey

13

AP8249120

Glove comp.door, grey

13

AP8249597

Glove comp.door, grey

13

AP8249891

Glove comp.door, black

13

AP8258197

Glove comp.door, d.grey

13

AP8258429

Glove comp.door, black

13

AP8258574

Glove comp.door, grey

13

AP8258799

Glove comp.door, blue

13

AP8258966

Glove comp.door, black

13

AP8258966

Glove comp.door, black

07/05/2010

Q.ty Variants 1 year: 2000[Y] Color:Aprilia Black 2000[black] 1 year: 1999[X] Color:Fumi Blue / Fluo Red '99[b/r] 1 year: 2000[Y] Color:Nik Grey 2000[g.nik] 1 year: 2002[2] Color:Dust Grey 2002[grey] 1 year: 2003[3] Color:Way blue 2003[b.way] 1 year:2005[5] 1 year: 1999[X] Color:Black / Red '99[n/r] 1 year: 1999[X] Color:Fumi Blue / Fluo Red '99[b/r] 1 year: 1999[X] Color:Fumi Blue / Fluo Red '99[b/r] 1 year: 2000[Y] Color:Aprilia Black 2000[black] 1 year: 2000[Y] Color:Nik Grey 2000[g.nik] 1 year: 2001[1] Color:Diablo Black 2001-2002[d.bl] 1 year: 2002[2] Color:Diablo Black 2001-2002[d.bl] 1 year: 2002[2] Color:Dust Grey 2002[grey] 1 year: 2003[3] Color:Way blue 2003[b.way] 1 year: 2003[3] Color:GP1 Black '03[g.bl] 1 year: 2003[3], 2004[4]

Page 34 / 107


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos.

FRAME 28.12 Saddle unit 1

Code

Description

Q.ty

13

AP8258966

Glove comp.door, black

1

13

AP8258966

Glove comp.door, black

1

13 13

AP8258966 AP8258969

Glove comp.door, black Glove comp.door, grey

1 1

14

AP8152306

Self-locking nut M5*

2

07/05/2010

Page 35 / 107

Variants Color:SBK Black '03[s.bl] year: 2002[2] Color:Diablo Black 2001-2002[d.bl] year: 2004[4] Color:Poggiali Black 2004[a.blk], Poggiali White 2004[white] year:2005[5] year: 2002[2] Color:Dust Grey 2002[grey]


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos.

FRAME 28.13 Rear body I 1

1

Code AP8239459

Description RH saddle sup cov., s.grey

1

AP8248796

RH saddle sup cov., g.grey

1

AP8249118

RH saddle sup cov., grey

1

AP8249595

RH saddle sup cov., grey

1

AP8249889

RH saddle sup cov., black

1

AP8258195

RH saddle sup cov., d.grey

1

AP8258427

RH saddle sup cov., black

1

AP8258572

RH saddle sup cov., grey

1

AP8258797

RH saddle sup cov., blue

1

AP8258964

RH saddle sup cov., black

1

AP8258964

RH saddle sup cov., black

1

AP8258964

RH saddle sup cov., black

1

AP8258964

RH saddle sup cov., black

1 1

AP8258964 AP8258967

RH saddle sup cov., black RH saddle sup cov., grey

2

AP8239460

LH saddle sup cov., s.grey

07/05/2010

Q.ty Variants 1 year: 1999[X] Color:Black / Red '99[n/r] 1 year: 1999[X] Color:Fumi Blue / Fluo Red '99[b/r] 1 year: 1999[X] Color:Fumi Blue / Fluo Red '99[b/r] 1 year: 2000[Y] Color:Aprilia Black 2000[black] 1 year: 2000[Y] Color:Nik Grey 2000[g.nik] 1 year: 2001[1] Color:Diablo Black 2001-2002[d.bl] 1 year: 2002[2] Color:Diablo Black 2001-2002[d.bl] 1 year: 2002[2] Color:Dust Grey 2002[grey] 1 year: 2003[3] Color:Way blue 2003[b.way] 1 year: 2002[2] Color:Diablo Black 2001-2002[d.bl] 1 year: 2004[4] Color:Poggiali Black 2004[a.blk], Poggiali White 2004[white] 1 year: 2003[3] Color:GP1 Black '03[g.bl] 1 year: 2003[3], 2004[4] Color:SBK Black '03[s.bl] 1 year:2005[5] 1 year: 2002[2] Color:Dust Grey 2002[grey] 1 year: 1999[X] Color:Black / Red '99[n/r]

Page 36 / 107


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos.

FRAME 28.13 Rear body I 1

2

Code AP8248797

Description LH saddle sup cov., g.grey

2

AP8249119

LH saddle sup cov., grey

2

AP8249596

LH saddle sup cov., grey

2

AP8249890

LH saddle sup cov., black

2

AP8258196

LH saddle sup cov., d.grey

2

AP8258428

LH saddle sup cov., black

2

AP8258573

LH saddle sup cov., grey

2

AP8258798

LH saddle sup cov., blue

2

AP8258965

LH saddle sup cov., black

2

AP8258965

LH saddle sup cov., black

2

AP8258965

LH saddle sup cov., black

2

AP8258965

LH saddle sup cov., black

2 2

AP8258965 AP8258968

LH saddle sup cov., black LH saddle sup cov., grey

3

AP8239461

Rear fairing, a.black

3

AP8248795

Rear fairing, fluo red

07/05/2010

Q.ty Variants 1 year: 1999[X] Color:Fumi Blue / Fluo Red '99[b/r] 1 year: 1999[X] Color:Fumi Blue / Fluo Red '99[b/r] 1 year: 2000[Y] Color:Aprilia Black 2000[black] 1 year: 2000[Y] Color:Nik Grey 2000[g.nik] 1 year: 2001[1] Color:Diablo Black 2001-2002[d.bl] 1 year: 2002[2] Color:Diablo Black 2001-2002[d.bl] 1 year: 2002[2] Color:Dust Grey 2002[grey] 1 year: 2003[3] Color:Way blue 2003[b.way] 1 year: 2002[2] Color:Diablo Black 2001-2002[d.bl] 1 year: 2004[4] Color:Poggiali Black 2004[a.blk], Poggiali White 2004[white] 1 year: 2003[3], 2004[4] Color:SBK Black '03[s.bl] 1 year: 2003[3] Color:GP1 Black '03[g.bl] 1 year:2005[5] 1 year: 2002[2] Color:Dust Grey 2002[grey] 1 year: 1999[X] Color:Black / Red '99[n/r] 1 year: 1999[X] Color:Fumi Blue / Fluo Red '99[b/r]

Page 37 / 107


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos.

FRAME 28.13 Rear body I 1

3

Code AP8249594

Rear fairing, black

3

AP8249814

Rear fairing, grey

3

AP8258194

Rear fairing,d. black

3

AP8258426

Rear fairing,d. black

3

AP8258571

Rear fairing, grey

3

AP8258779

Rear fairing, black

3

AP8258796

Rear fairing, blue

3

AP8258821

Rear fairing, black

3

AP8268173

Rear fairing, black

3

AP8268270

Rear fairing, black

3

AP8268383

Rear fairing, fluo red

3

AP8268460

Rear fairing, a.black

4 5 6 7 8

AP8102375 AP8152302 AP8150413 AP8152338 AP8152298

Clip M5 Screw w/ flange M5x12 Self-tap screw 3,9x14 Screw w/ flange M5x20 Screw w/ flange M5x16

07/05/2010

Description

Q.ty Variants 1 year: 2000[Y] Color:Aprilia Black 2000[black] 1 year: 2000[Y] Color:Nik Grey 2000[g.nik] 1 year: 2001[1] Color:Diablo Black 2001-2002[d.bl] 1 year: 2002[2] Color:Diablo Black 2001-2002[d.bl] 1 year: 2002[2] Color:Dust Grey 2002[grey] 1 year: 2003[3], 2004[4] Color:SBK Black '03[s.bl] 1 year: 2003[3] Color:Way blue 2003[b.way] 1 year: 2003[3] Color:GP1 Black '03[g.bl] 1 year: 2004[4] Color:Poggiali Black 2004[a.blk] 1 year: 2004[4] Color:Poggiali White 2004[white] 1 year: 2005[5] Color:Fluo Red '05 (s.t.14816)[red] 1 year: 2005[5] Color:Aprilia Black '05 (s.t.14844)[blk] 4 6 11 2 2

Page 38 / 107


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos.

FRAME 28.14 Rear body II 1

1

Code AP8126583

Description Number plate holder

1

AP8226513

Number plate holder

1

AP8226563

Number plate holder

2

AP8126641

Number-plate extension

3

AP8239462

Saddle supp.low. lockup, red

3

AP8248827

Saddle supp.low. lockup, grey

3 4 5

AP8249598 AP8120177 AP8226446

Saddle supp.low. lockup, black Headlight supp.snap Rear mudguard, black

5

AP8226446

Rear mudguard, black

5

AP8226446

Rear mudguard, black

5 5

AP8226446 AP8226765

Rear mudguard, black Rear mudguard, black

6 7 8

AP8249558 AP8152246 AP8150430

Number plate support Screw w/ flange M6x16* Low self-locking nut M6*

07/05/2010

Q.ty Variants 1 Country:Germany[D], Denmark[DK], A,B,D,GR,E,F,UK,NL,P[EU], I[II], Switzerland[SZ] 1 Country:Austria[A], Belgium[B], Brasil[BR], Spain[E], A,B,D,GR,E,F,UK,NL,P[EU], France[F], Great Britain[GR], Italy[I], I[II], Israel[IL], Japan[J], J[JJ], Holland[NL], Portugal[P], Rep. of Korea[ROK], Finland[SF], Great Britain[UK] 1 Country:USA (49 Countries Approval)[AM], United States of America[USA] 1 Country:Germany[D], Denmark[DK], A,B,D,GR,E,F,UK,NL,P[EU], I[II] 1 year: 1999[X] Color:Black / Red '99[n/r] 1 year: 1999[X] Color:Fumi Blue / Fluo Red '99[b/r] 1 year:2001[1], 2002[2], 2003[3], 2004[4], 2005[5], 2000[Y] 1 1 year: 2003[3], 2004[4] Color:SBK Black '03[s.bl] 1 year: 2004[4] Color:Poggiali Black 2004[a.blk], Poggiali White 2004[white] 1 year: 2001[1], 2002[2], 2003[3], 1999[X], 2000[Y] Color:Way blue 2003[b.way], Fumi Blue / Fluo Red '99[b/r], Aprilia Black 2000[black], Diablo Black 2001-2002[d.bl], Nik Grey 2000[g.nik], Dust Grey 2002[grey], Black / Red '99[n/r] 1 year:2005[5] 1 year: 2003[3] Color:GP1 Black '03[g.bl] 1 2 3

Page 39 / 107


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

FRAME 28.14 Rear body II 1

Pos. 9 10 11 12 13 14

Code AP8152302 AP8101313 AP8152339 AP8201611 AP8101592 AP8124718

Description Screw w/ flange M5x12 Battery hook Screw w/ flange M5x9 Helmet lock cable Tearing rivet Rear reflector, red

15

AP8150204

Nut M4

16

AP8150158

Washer 4,3x9x0,8*

17 18 19 20 21 22 23

AP8149034 AP8152268 AP8152306 AP8152043 AP8150158 AP8150382 AP8150204

Number plate support Hex socket screw M5x16* Self-locking nut M5* Hex socket screw M4x10 Washer 4,3x9x0,8* Washer 15x5,5X1,2* Nut M4

07/05/2010

Q.ty Variants 3 1 1 1 1 2 Country:USA (49 Countries Approval)[AM], United States of America[USA] 4 Country:USA (49 Countries Approval)[AM], United States of America[USA] 4 Country:USA (49 Countries Approval)[AM], United States of America[USA] 1 3 3 3 3 3 3

Page 40 / 107


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos.

FRAME 28.15 Dashboard 1

1

Code AP8212975

Dashboard complete

1

AP8212975

Dashboard complete

1

AP8224200

Dashboard complete

1

AP8224411

Dashboard complete

2 3

AP8224122 AP8224121

Thermometer Speedometer

3

AP8224121

Speedometer

3

AP8224276

Speedometer

3

AP8224464

Speedometer

4 5 6

AP8224120 AP8224123 AP8224124

Tachometer Dashboard wiring + lamps Tachometer sponge

07/05/2010

Description

Q.ty Variants 1 Country: Austria[A], Belgium[B], Brasil[BR], Germany[D], Denmark[DK], Spain[E], A,B,D,GR,E,F,UK,NL,P[EU], France[F], Great Britain[GR], Italy[I], I[II], Israel[IL], Japan[J], J[JJ], Holland[NL], Portugal[P], Rep. of Korea[ROK], Finland[SF], Great Britain[UK] Technical Specifications:National approval[PG] 1 Technical Specifications:Full Power Version[f.p.], European approval (frame ZD4TS)[TS] 1 Country: USA (49 Countries Approval)[AM], United States of America[USA] Technical Specifications:National approval[PG] 1 Technical Specifications:Limited version 45Km/h[45km], Limited version 60Km/h[60km], European approval (frame ZD4SE)[SE], European approval (frame ZD4TS)[TS] 1 1 Country: Austria[A], Belgium[B], Brasil[BR], Germany[D], Denmark[DK], Spain[E], A,B,D,GR,E,F,UK,NL,P[EU], France[F], Great Britain[GR], Italy[I], I[II], Israel[IL], Japan[J], J[JJ], Holland[NL], Portugal[P], Rep. of Korea[ROK], Finland[SF], Great Britain[UK] Technical Specifications:National approval[PG] 1 Country: Switzerland[SZ] Technical Specifications:Full Power Version[f.p.], European approval (frame ZD4TS)[TS] 1 Country: USA (49 Countries Approval)[AM], United States of America[USA] Technical Specifications:National approval[PG] 1 Technical Specifications:Limited version 45Km/h[45km], Limited version 60Km/h[60km], European approval (frame ZD4SE)[SE], European approval (frame ZD4TS)[TS] 1 1 1

Page 41 / 107


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

FRAME 28.15 Dashboard 1

Pos. 7 8 9 10 11 12 13 14

Code AP8224125 AP8235005 AP8220150 AP8150015 AP8150430 AP8152281 AP8152299 AP8214179

Description Dashboard lower support Instrum.holder frame Rubber spacer * Washer 6,6x18x1,6* Low self-locking nut M6* Screw w/ flange M6X30 Self-locking nut M6* Tachometer cable

14 14

AP8214179 AP8214196

Tachometer cable Tachometer cable

15 16 17 18 19 20 21 22 23

AP8214181 AP8220275 AP8102217 AP8224001 AP8102216 AP8120760 AP8224004 AP8224003 AP8120759

Odometer cable Indicator light box Reset button Screw Sponge fixing bush Dashboard rubber Washer Nut Speedometer gasket

07/05/2010

Q.ty Variants 1 1 3 3 3 2 2 1 Country:Austria[A], Belgium[B], Brasil[BR], Germany[D], Denmark[DK], Spain[E], A,B,D,GR,E,F,UK,NL,P[EU], France[F], Great Britain[GR], Italy[I], I[II], Israel[IL], Japan[J], J[JJ], Holland[NL], Portugal[P], Rep. of Korea[ROK], Finland[SF], Great Britain[UK] 1 Country:Switzerland[SZ] 1 Country:USA (49 Countries Approval)[AM], United States of America[USA] 1 1 1 4 4 5 5 5 1

Page 42 / 107


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

FRAME 28.16 RH controls 1

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 19

Code AP8212196 AP8201326 AP8202134 AP8118287 AP8213422 AP8213477 AP8213420 AP8213421 AP8213078 AP8113413 AP8218345 AP8213281 AP8213277 AP8213436 AP8121826 AP8118316 AP8118307 AP8218340 AP8214180 AP8214218

Description Front brake switch+harness Ball 7,1 Anti.v weight, black Handgrip - pair Front brake lever Tank cover Pump revision kit Screw U-bolt Brake lever pin Nut Washer Master cyl.level window Front master cilinder RH handgrip washer Throttle w/out hand grip Throttle+hand grip Right half handlebar Throttle cable Throttle cable

19

AP8214236

Throttle cable

20 21 22

AP8150238 AP8150481 AP8152220

Screw 2,2x12,7 Hex socket screw M10x60 Washer

07/05/2010

Q.ty Variants 1 1 1 1 1 1 1 2 1 1 1 2 1 1 1 1 1 1 1 Technical Specifications:National approval[PG] 1 Technical Specifications:Euro1 homologation[E1], European approval (frame ZD4SE)[SE], European approval (frame ZD4TS)[TS] 1 Technical Specifications:Euro2 homologation[E2], European approval (frame ZD4SE)[SE], European approval (frame ZD4TS)[TS] 2 1 1

Page 43 / 107


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

FRAME 28.16 RH controls 1

Pos. 23

Code AP8224117

RH lights selector

23

AP8224160

RH lights selector

23

AP8224185

RH lights selector

23

AP8224300

RH lights selector

23

AP8224303

RH lights selector

24

AP8150285

Hex socket screw M6x35*

07/05/2010

Description

Q.ty Variants 1 Country: Austria[A], Belgium[B], Brasil[BR], Germany[D], Denmark[DK], Spain[E], A,B,D,GR,E,F,UK,NL,P[EU], France[F], Great Britain[GR], Italy[I], I[II], Israel[IL], Holland[NL], Portugal[P], Rep. of Korea[ROK], Finland[SF], Great Britain[UK] Technical Specifications:National approval[PG] 1 Country: Japan[J], J[JJ] Technical Specifications:National approval[PG] 1 Country: USA (49 Countries Approval)[AM], United States of America[USA] Technical Specifications:National approval[PG] 1 Country: Austria[A], Belgium[B], Germany[D], Denmark[DK], Spain[E], A,B,D,GR,E,F,UK,NL,P[EU], France[F], Great Britain[GR], Italy[I], I[II], Holland[NL], Portugal[P], Switzerland[SZ], Great Britain[UK] Technical Specifications:European approval (frame ZD4SE) [SE], European approval (frame ZD4TS)[TS] 1 Country: Japan[J], J[JJ] Technical Specifications:European approval (frame ZD4SE) [SE], European approval (frame ZD4TS)[TS] 1

Page 44 / 107


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

FRAME 28.17 LH Controls 1

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Code AP8218462 AP8218463 AP8218404 AP8150481 AP8152220 AP8213028 AP8213388 AP8118104 AP8118517 AP8118287 AP8202134 AP8218342 AP8120271 AP8214178 AP8212986

Description Clutch lever Clutch lever U-bolt Left half handlebar Hex socket screw M10x60 Washer Screw Self-locking nut Clutch lever adjuster Screw Handgrip - pair Anti.v weight, black Clutch control complete Clutch adjuster sleeve Clutch cable LH lights selector

15

AP8224116

LH lights selector

15

AP8224413

LH lights selector

16 17

AP8150285 AP8214219

Hex socket screw M6x35* Choke cable

07/05/2010

Q.ty Variants 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Country: USA (49 Countries Approval)[AM], United States of America[USA] Technical Specifications:National approval[PG] 1 Country: Austria[A], Belgium[B], Brasil[BR], Germany[D], Denmark[DK], Spain[E], A,B,D,GR,E,F,UK,NL,P[EU], France[F], Great Britain[GR], Italy[I], I[II], Israel[IL], Japan[J], J[JJ], Holland[NL], Portugal[P], Rep. of Korea[ROK], Finland[SF], Great Britain[UK] Technical Specifications:National approval[PG] 1 Technical Specifications:European approval (frame ZD4SE) [SE], European approval (frame ZD4TS)[TS] 1 1 Technical Specifications:European approval (frame ZD4SE) [SE], European approval (frame ZD4TS)[TS]

Page 45 / 107


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

FRAME 28.18 Water cooler 1

Pos. 1 2 3 4 5 6 7 8 9 10 11

Code AP8201476 AP8234158 AP8101372 AP8120030 AP8201312 AP8201463 AP8220104 AP8152277 AP8220235 AP8102376 AP8206977

Description Water cooler Water cooler support Silent-block Rubber spacer * Filler cap Rad cap w/ vent Hose clamp D25-45x8* Screw w/ flange M6x12* Water rad.feed pipe Clip M6 Pipe

11 12 12

AP8220450 AP8102239 AP8202177

Rubber fabric reinforced hose Hose clamp 12,5x8 Hose clip D.8

13 14 15 15

AP8101927 AP8220415 AP8220496 AP8220613

Hose clip D23,5x8* Tee union Water cooler-pump tube Water cooler-pump tube

16 17 18 19 20 21

AP8220512 AP8220511 AP8101722 AP8239450 AP8152277 AP8201169

Pump connection hose Water cooler-head tube Hose clip D25x8,6 Dashboard lockup, black Screw w/ flange M6x12* Hose clip D22x8,6*

07/05/2010

Q.ty Variants 1 1 2 1 1 1 1 1 1 1 1 Technical Specifications:European approval (frame ZD4SE) [SE], European approval (frame ZD4TS)[TS] 1 Technical Specifications:National approval[PG] 4 Technical Specifications:National approval[PG] 4 Technical Specifications:European approval (frame ZD4SE) [SE], European approval (frame ZD4TS)[TS] 5 1 Technical Specifications:National approval[PG] 1 Technical Specifications:National approval[PG] 1 Technical Specifications:European approval (frame ZD4SE) [SE], European approval (frame ZD4TS)[TS] 1 Technical Specifications:National approval[PG] 1 1 1 1 1

Page 46 / 107


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos.

FRAME 28.19 Air box 1

1 1 2

Code AP8239448 AP8258334 AP8239464

Filter housing cover Filter housing cover Filter housing base

2

AP8268159

Filter housing base

3 4 5 5

AP8202096 AP8239640 AP8220504 AP8220612

Air filter Filter mesh Intake hose Intake hose

6 6

AP8102401 AP8220104

Hose clamp D50-70x8* Hose clamp D25-45x8*

6

AP8221159

Hose collar

7 8 9 10 11

AP8120615 AP8152278 AP8120952 AP8152329 AP8258335

Gasket D3 Screw w/ flange M6x16* Fuel pipe 5,5x10 Phillips screw, SWP M5X20 Air box cpl.

11

AP8268161

Air box cpl.

07/05/2010

Description

Q.ty Variants 1 year:2001[1], 1999[X], 2000[Y] 1 year:2002[2], 2003[3], 2004[4] 1 Technical Specifications:Euro1 homologation[E1], National approval[PG], European approval (frame ZD4SE)[SE], European approval (frame ZD4TS)[TS] 1 Technical Specifications:Euro2 homologation[E2], European approval (frame ZD4SE)[SE], European approval (frame ZD4TS)[TS] 1 1 1 Technical Specifications:National approval[PG] 1 Technical Specifications:European approval (frame ZD4SE) [SE], European approval (frame ZD4TS)[TS] 1 Technical Specifications:National approval[PG] 1 year: 2002[2] Technical Specifications:European approval (frame ZD4SE) [SE], European approval (frame ZD4TS)[TS] 1 year: 2003[3], 2004[4] Technical Specifications:European approval (frame ZD4SE) [SE], European approval (frame ZD4TS)[TS] 1 1 1 6 1 Technical Specifications:Euro1 homologation[E1], National approval[PG], European approval (frame ZD4SE)[SE], European approval (frame ZD4TS)[TS] 1 Technical Specifications:Euro2 homologation[E2]

Page 47 / 107


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13

Code AP8239468 AP8220421 AP8212976 AP8101944 AP8102224 AP8102223 AP8101770 AP8101743 AP8101313 AP8102375 AP8152246 AP8152267 AP8102926

07/05/2010

FRAME 28.21 Oil tank 1

Description Oil tank Oil filler cap Oil reserve indicator 2-way union Mixer oil filter Rubber spacer * Hose clip D8x5,5* Hose clip D23,5x8* Battery hook Clip M5 Screw w/ flange M6x16* Hex socket screw M5x12* Hose clip D7

Q.ty 1 1 1 1 1 1 1 1 1 1 5 1 1

Page 48 / 107

Variants


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Code AP8235011 AP8121147 AP8120912 AP8221257 AP8210007 AP8110053 AP8152138 AP8150026 AP8232207 AP8150430 AP8121284 AP8121697 AP8152176 AP8150436 AP8152279

07/05/2010

FRAME 28.23 Gear lever 1

Description Gear lever Spacer * Lever rubber Gearbox linkage rod RH ball joint M6 Left ball joint M6 Nut M6 sx * Nut M6* Gearbox connecting rod Low self-locking nut M6* Brake lever pin Belleville spring Washer 10,5X18X2* Low self-locking nut M10 Screw w/ flange M6x20

Q.ty 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1

Page 49 / 107

Variants


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos.

FRAME 28.24 Exhaust unit 1

1

Code AP8219378

Exhaust pipe -i-

1

AP8219455

Exhaust pipe - F

1

AP8219456

Exhaust pipe -d-

1

AP8219459

Exhaust pipe -nl-

1

AP8219460

Cat.exhaust pipe - A

1

AP8219461

Exhaust pipe -E-

1

AP8219469

Exhaust pipe -USA-

1

AP8219591

Cat.exhaust pipe

2

AP8219377

Silencer

2

AP8219462

Silencer

2

AP8219470

Silencer

07/05/2010

Description

Q.ty Variants 1 Country: Brasil[BR], A,B,D,GR,E,F,UK,NL,P[EU], Great Britain[GR], Italy[I], I[II], Israel[IL] Technical Specifications:National approval[PG] 1 Country: Belgium[B], Denmark[DK], A,B,D,GR,E,F,UK,NL,P[EU], France[F], I[II] Technical Specifications:National approval[PG] 1 Country: Germany[D], A,B,D,GR,E,F,UK,NL,P[EU], Japan[J], J[JJ], Rep. of Korea[ROK] Technical Specifications:National approval[PG] 1 Country: A,B,D,GR,E,F,UK,NL,P[EU], Holland[NL], Finland[SF] Technical Specifications:National approval[PG] 1 Country: Austria[A], A,B,D,GR,E,F,UK,NL,P[EU] Technical Specifications:National approval[PG] 1 Country: Spain[E], A,B,D,GR,E,F,UK,NL,P[EU], Portugal[P], Great Britain[UK] Technical Specifications:National approval[PG] 1 Country: USA (49 Countries Approval)[AM], United States of America[USA] Technical Specifications:National approval[PG] 1 Country: Switzerland[SZ] Technical Specifications:Euro1 homologation[E1], Full Power Version[f.p.], European approval (frame ZD4TS)[TS] 1 Country: Belgium[B], Brasil[BR], Germany[D], Denmark[DK], Spain[E], A,B,D,GR,E,F,UK,NL,P[EU], France[F], Great Britain[GR], Italy[I], I[II], Israel[IL], Japan[J], J[JJ], Holland[NL], Portugal[P], Rep. of Korea[ROK], Finland[SF], Great Britain[UK] Technical Specifications:National approval[PG] 1 Country: Austria[A], A,B,D,GR,E,F,UK,NL,P[EU] Technical Specifications:National approval[PG] 1 Country: USA (49 Countries Approval)[AM], United States of America[USA] Technical Specifications:National approval[PG]

Page 50 / 107


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos.

FRAME 28.24 Exhaust unit 1

2

Code AP8219546

Silencer

3

AP8102432

Silencer clip

3

AP8102432

Silencer clip

3

AP8221258

Silencer clip

4 5 6 7 8 9 10

AP8152112 AP8150017 AP8101259 AP8120910 AP8152300 AP8120812 AP8219325

Hex socket screw M8x12* Washer 8,4x16x1,6* Coil pull spring * Silent-block Self-locking nut M8* Silencer gasket Exhaust pipe flange gasket

11

AP8219578

Cat.exhaust pipe

11

AP8219610

Exhaust pipe E2

11

AP8219611

Exhaust pipe E2

07/05/2010

Description

Q.ty Variants 1 Technical Specifications:Euro1 homologation[E1], Euro2 homologation[E2], European approval (frame ZD4SE)[SE], European approval (frame ZD4TS)[TS] 1 Country: Austria[A], A,B,D,GR,E,F,UK,NL,P[EU] Technical Specifications:National approval[PG] 1 Technical Specifications:Euro1 homologation[E1], Euro2 homologation[E2], European approval (frame ZD4SE)[SE], European approval (frame ZD4TS)[TS] 1 Country: Belgium[B], Brasil[BR], Germany[D], Denmark[DK], Spain[E], A,B,D,GR,E,F,UK,NL,P[EU], France[F], Great Britain[GR], Italy[I], I[II], Israel[IL], Japan[J], Japan[J], Holland[NL], Portugal[P], Rep. of Korea[ROK], Finland[SF], Great Britain[UK], United States of America[USA] Technical Specifications:National approval[PG] 2 2 2 2 2 1 1 Technical Specifications:Limited version 45Km/h[45km], Euro1 homologation[E1], European approval (frame ZD4SE) [SE] 1 Technical Specifications:Limited version 45Km/h[45km], Euro1 homologation[E1], European approval (frame ZD4SE) [SE] 1 Technical Specifications:Limited version 45Km/h[45km], Euro2 homologation[E2], European approval (frame ZD4SE) [SE] 1 Technical Specifications:Euro2 homologation[E2], Full Power Version[f.p.], European approval (frame ZD4TS)[TS]

Page 51 / 107


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos. 11

Code AP8219617

07/05/2010

FRAME 28.24 Exhaust unit 1

Description

Q.ty Variants 1 Technical Specifications:Limited version 60Km/h[60km], Euro2 homologation[E2], European approval (frame ZD4TS) [TS]

Exhaust pipe E2

Page 52 / 107


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos.

FRAME 28.25 Front wheel 1

1

Code AP8128119

Front wheel, red

1

AP8208573

Front wheel, black

1 1

AP8208573 AP8208735

Front wheel, black Front wheel, black

1 1

AP8208735 AP8208803

Front wheel, black Front wheel v.oro

1

AP8208867

Front wheel, red

1

AP8208911

Front wheel, black

1 2 3 4 5 6 7 8 9 10 11 12 13 14 14

AP8208911 0000000 AP8225335 AP8225354 AP8201671 AP8201230 AP8225237 AP8201546 AP8125431 AP8225237 AP8225195 AP8213311 AP8213419 AP8152105 AP8225206

Front wheel, black Tyre 110/90" Spacer Pin Odometer gear cover Odometer gear Washer 12x24x3 Tubeless tyre valve Spacer Washer 12x24x3 Nut M12x1,25* Front brake disc Screw Washer 6,4x10x,7* Washer

07/05/2010

Description

Q.ty Variants 1 year: 2004[4] Color:Poggiali Black 2004[a.blk] 1 year: 2003[3] Color:Way blue 2003[b.way], GP1 Black '03[g.bl] 1 year:2001[1], 2002[2], 1999[X], 2000[Y] 1 year: 2004[4] Color:Poggiali White 2004[white] 1 year:2005[5] 1 year: 2003[3], 2004[4] Color:SBK Black '03[s.bl] 1 year: 2004[4] Color:Poggiali Black 2004[a.blk] 1 year: 2004[4] Color:Poggiali White 2004[white] 1 year:2005[5] 1 1 1 1 1 1 1 1 1 1 1 5 5 year:2002[2], 2003[3], 2004[4], 2005[5] 5 year:2001[1], 1999[X], 2000[Y]

Page 53 / 107


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos. 15 16 17 18 19 20 20 21 22 23 24 25 26

Code AP8225123 AP8213423 AP8113478 AP8113005 AP8213108 AP8213413 AP8213517 AP8113003 AP8113004 AP8213312 AP8152288 AP8150376 AP8134167

07/05/2010

FRAME 28.25 Front wheel 1

Description Bearing Front brake caliper rev. kit Pads pair Bleed valve cap Air bleed valve Front brake caliper, red Front brake caliper, black Oil pipe screw * Washer 10x14x1,6* Front brake hose Screw w/ flange M8x30* Washer 8,5x15x0,8 Brake hose hanger

Q.ty 2 1 1 1 1 1 1 2 4 1 2 2 1

Page 54 / 107

Variants


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos.

FRAME 28.26 Rear wheel 1

1

Code AP8128122

Rear wheel, red

1

AP8208571

Rear wheel, black

1 1

AP8208571 AP8208738

Rear wheel, black Rear wheel, black

1 1

AP8208738 AP8208806

Rear wheel, black Rear wheel oro

1

AP8208864

Rear wheel, red

1

AP8208914

Rear wheel, black

1 2 3 4 5 6 7 8 9 10 11 11 11 11 11

AP8208914 0000000 AP8225118 AP8225355 AP8201546 AP8207086 AP8207077 AP8225333 AP8225220 AP8207076 AP8125922 AP8125922 AP8225339 AP8225339 AP8225339

Rear wheel, black Tyre 110/90" Bearing Rear wheel ins.spacer Tubeless tyre valve Connecting link Chain cpl conn.link Rear wheel spindle Plain washer Chain ring Z=47 Spacer with collar Spacer with collar Spacer with collar Spacer with collar Spacer with collar

07/05/2010

Description

Q.ty Variants 1 year: 2004[4] Color:Poggiali Black 2004[a.blk] 1 year: 2003[3] Color:Way blue 2003[b.way], GP1 Black '03[g.bl] 1 year:2001[1], 2002[2], 1999[X], 2000[Y] 1 year: 2004[4] Color:Poggiali White 2004[white] 1 year:2005[5] 1 year: 2003[3], 2004[4] Color:SBK Black '03[s.bl] 1 year: 2004[4] Color:Poggiali Black 2004[a.blk] 1 year: 2004[4] Color:Poggiali White 2004[white] 1 year:2005[5] 1 2 1 1 1 1 1 2 1 1 year:2005[5] 1 year:2004[4] 1 year:2005[5] 1 year:2004[4] 1 year:2001[1], 2002[2], 2003[3], 1999[X], 2000[Y]

Page 55 / 107


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos. 12 12 12 12 12 13 14 15 16 17 18 19

Code AP8121088 AP8121088 AP8121088 AP8125923 AP8125923 AP8234137 AP8225235 AP8225208 AP8220497 AP8152286 AP8213317 AP8213418

07/05/2010

FRAME 28.26 Rear wheel 1

Description Spacer Spacer Spacer Spacer Spacer Caliper fixing plate Spacer Rear wheel spindle nut Chain guide plate Screw w/ flange M8x20 Rear brake disc Screw

Q.ty 1 1 1 1 1 1 1 1 2 5 1 5

Page 56 / 107

Variants year:2004[4] year:2001[1], 2002[2], 2003[3], 1999[X], 2000[Y] year:2005[5] year:2004[4] year:2005[5]


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos.

FRAME 28.27 Rear master cylinder 1

1 2 2

Code AP8213446 AP8131320 AP8131320

Oil tank Oil filler cap Oil filler cap

2

AP8213478

Oil filler cap

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

AP8213314 AP8152278 AP8152299 AP8152279 AP8150430 AP8124479 AP8113004 AP8213315 AP8113822 AP8113276 AP8150026 AP8113821 AP8113157 AP8102811 AP8113823 AP8210007 AP8235012 AP8120912 AP8150025 AP8121149

Rear master cylinder Screw w/ flange M6x16* Self-locking nut M6* Screw w/ flange M6x20 Low self-locking nut M6* Brake light switch Washer 10x14x1,6* Rear brake hose Rear pump rev. kit Pump rod Nut M6* Union gasket Union Hose clamp D9,6 Rear master cyl.cradle RH ball joint M6 Rear brake lever Lever rubber Nut M5* Brake lever pin

07/05/2010

Description

Q.ty Variants 1 1 Country:Switzerland[SZ] 1 Country:Austria[A], Belgium[B], Brasil[BR], Germany[D], Denmark[DK], Spain[E], A,B,D,GR,E,F,UK,NL,P[EU], France[F], Great Britain[GR], Italy[I], I[II], Israel[IL], Japan[J], J[JJ], Holland[NL], Portugal[P], Rep. of Korea[ROK], Finland[SF], Great Britain[UK] 1 Country:USA (49 Countries Approval)[AM], United States of America[USA] 1 1 2 2 2 1 2 1 1 1 1 1 1 2 1 1 1 1 1 1

Page 57 / 107


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos. 23 24 25 26 27 28

Code AP8150436 AP8121697 AP8152176 AP8221289 AP8144151 AP8150280

07/05/2010

FRAME 28.27 Rear master cylinder 1

Description Low self-locking nut M10 Belleville spring Washer 10,5X18X2* Rear brake lever spring Rubber pipe Hex socket screw M5x16

Q.ty 1 2 1 1 1 1

Page 58 / 107

Variants


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos. 1 2 3 4 5 6 7 8 9 9 10 11 12 13 14 15 16 17

Code AP8213317 AP8213418 AP8213104 AP8213102 AP8113005 AP8213108 AP8213361 AP8213415 AP8213414 AP8213518 AP8234137 AP8113003 AP8113004 AP8213315 AP8152286 AP8150376 AP8225235 AP8121088

07/05/2010

FRAME 28.28 Rear brake caliper 1

Description Rear brake disc Screw Pads pair Brake caliper rev. kit Bleed valve cap Air bleed valve Rear brake caliper cover Pin+Brake spring Rear brake caliper, red Rear brake caliper, black Caliper fixing plate Oil pipe screw * Washer 10x14x1,6* Rear brake hose Screw w/ flange M8x20 Washer 8,5x15x0,8 Spacer Spacer

Q.ty 1 5 1 1 1 1 1 1 1 1 1 2 2 1 2 2 1 1

Page 59 / 107

Variants


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos.

FRAME 28.29 Front lights 1

1

Code AP8212971

Headlight

1 1

AP8212971 AP8224189

Headlight Headlight

2 3 4 5 6 7

AP8224154 AP8212967 AP8147545 AP8147546 AP8150270 AP8124134

Lampholder, high-beam cpl. Headlight wiring w/harness Upper light guard decal Lower light guard decal Screw 4,2x20* RH front turn indicator

7

AP8124134

RH front turn indicator

7

AP8127536

RH front/LH rear turn indic.

7

AP8224197

RH front/LH rear turn indic.

8

AP8124135

LH front turn indicator

07/05/2010

Description

Q.ty Variants 1 Country:Austria[A], Belgium[B], Brasil[BR], Germany[D], Denmark[DK], Spain[E], A,B,D,GR,E,F,UK,NL,P[EU], France[F], Great Britain[GR], Italy[I], I[II], Israel[IL], Japan[J], J[JJ], Holland[NL], Portugal[P], Rep. of Korea[ROK], Finland[SF], Great Britain[UK] 1 Country:Switzerland[SZ] 1 Country:USA (49 Countries Approval)[AM], United States of America[USA] 1 1 1 1 5 1 Country: Austria[A], Belgium[B], Brasil[BR], Germany[D], Denmark[DK], Spain[E], A,B,D,GR,E,F,UK,NL,P[EU], France[F], Great Britain[GR], Italy[I], I[II], Israel[IL], Japan[J], J[JJ], Holland[NL], Portugal[P], Rep. of Korea[ROK], Finland[SF], Great Britain[UK] Technical Specifications:Euro1 homologation[E1], National approval[PG], European approval (frame ZD4SE)[SE] 1 Country: Switzerland[SZ] Technical Specifications:Euro1 homologation[E1], National approval[PG], European approval (frame ZD4TS)[TS] 1 Technical Specifications:Euro2 homologation[E2], European approval (frame ZD4SE)[SE], European approval (frame ZD4TS)[TS] 1 Country: USA (49 Countries Approval)[AM], United States of America[USA] Technical Specifications:Euro1 homologation[E1], National approval[PG], European approval (frame ZD4SE)[SE] 1 Country: Austria[A], Belgium[B], Brasil[BR], Germany[D], Denmark[DK], Spain[E], A,B,D,GR,E,F,UK,NL,P[EU], France[F], Great Britain[GR], Italy[I], I[II], Israel[IL], Japan[J],

Page 60 / 107


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos.

FRAME 28.29 Front lights 1

Code

Description

Q.ty

8

AP8124135

LH front turn indicator

1

8

AP8127535

LH front/RH rear turn indic.

1

8

AP8224198

LH front/RH rear turn indic.

1

9

AP8127633

Turn indicator lens

2

9

AP8212680

Turn indicator lens

2

9

AP8212680

Turn indicator lens

2

9

AP8224258

Turn indicator lens

2

10 11 12

AP8224156 AP8150177 AP8224391

Lampholder, low-beam cpl. Washer 5,3x10x1* Lamp S2 35/35w 12v

1 3 2

07/05/2010

Page 61 / 107

Variants J[JJ], Holland[NL], Portugal[P], Rep. of Korea[ROK], Finland[SF], Great Britain[UK] Technical Specifications:Euro1 homologation[E1], National approval[PG], European approval (frame ZD4SE)[SE] Country: Switzerland[SZ] Technical Specifications:Euro1 homologation[E1], National approval[PG], European approval (frame ZD4TS)[TS] Technical Specifications:Euro2 homologation[E2], European approval (frame ZD4SE)[SE], European approval (frame ZD4TS)[TS] Country: USA (49 Countries Approval)[AM], United States of America[USA] Technical Specifications:Euro1 homologation[E1], National approval[PG], European approval (frame ZD4SE)[SE] Technical Specifications:Euro2 homologation[E2], European approval (frame ZD4SE)[SE], European approval (frame ZD4TS)[TS] Country: Austria[A], Belgium[B], Brasil[BR], Germany[D], Denmark[DK], Spain[E], A,B,D,GR,E,F,UK,NL,P[EU], France[F], Great Britain[GR], Italy[I], I[II], Israel[IL], Japan[J], J[JJ], Holland[NL], Portugal[P], Rep. of Korea[ROK], Finland[SF], Great Britain[UK] Technical Specifications:Euro1 homologation[E1], National approval[PG], European approval (frame ZD4SE)[SE] Country: Switzerland[SZ] Technical Specifications:Euro1 homologation[E1], National approval[PG], European approval (frame ZD4TS)[TS] Country: USA (49 Countries Approval)[AM], United States of America[USA] Technical Specifications:Euro1 homologation[E1], National approval[PG], European approval (frame ZD4SE)[SE]


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos. 13 14 15

Code AP8224390 AP8127164 AP8127123

07/05/2010

FRAME 28.29 Front lights 1

Description

Q.ty 2 1 2

Lamp R10W 12v Lamp W3W 12V Screw TBC 2,9x13

Page 62 / 107

Variants


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos.

FRAME 28.30 Rear lights 1

1

Code AP8249272

Description Front light adj.spacers set

2 3 4 5 6 7 8 9

AP8150270 AP8150371 AP8150204 AP8150158 AP8124489 AP8134446 AP8112916 AP8124492

Screw 4,2x20* Screw M3,9x12,7 Nut M4 Washer 4,3x9x0,8* Taillight wiring harn. Rear headlight supp. Rear reflector Taillight

9 9

AP8124492 AP8224168

Taillight Taillight

10

AP8124527

Taillight lens

10 10

AP8124527 AP8224277

Taillight lens Taillight lens

11

AP8124134

RH front turn indicator

11

AP8124134

RH front turn indicator

07/05/2010

Q.ty Variants 1 Country:USA (49 Countries Approval)[AM], United States of America[USA] 2 2 2 2 1 1 1 1 Country:Austria[A], Belgium[B], Brasil[BR], Germany[D], Denmark[DK], Spain[E], A,B,D,GR,E,F,UK,NL,P[EU], France[F], Great Britain[GR], Italy[I], I[II], Israel[IL], Japan[J], J[JJ], Holland[NL], Portugal[P], Rep. of Korea[ROK], Finland[SF], Great Britain[UK] 1 Country:Switzerland[SZ] 1 Country:USA (49 Countries Approval)[AM], United States of America[USA] 1 Country:Austria[A], Belgium[B], Brasil[BR], Germany[D], Denmark[DK], Spain[E], A,B,D,GR,E,F,UK,NL,P[EU], France[F], Great Britain[GR], Italy[I], I[II], Israel[IL], Japan[J], J[JJ], Holland[NL], Portugal[P], Rep. of Korea[ROK], Finland[SF], Great Britain[UK] 1 Country:Switzerland[SZ] 1 Country:USA (49 Countries Approval)[AM], United States of America[USA] 1 Country: Switzerland[SZ] Technical Specifications:Euro1 homologation[E1], National approval[PG], European approval (frame ZD4TS)[TS] 1 Country: Austria[A], Belgium[B], Brasil[BR], Germany[D], Denmark[DK], Spain[E], A,B,D,GR,E,F,UK,NL,P[EU], France[F], Great Britain[GR], Italy[I], I[II], Israel[IL], Japan[J],

Page 63 / 107


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos.

FRAME 28.30 Rear lights 1

Code

Description

Q.ty

11

AP8127536

RH front/LH rear turn indic.

1

11

AP8224197

RH front/LH rear turn indic.

1

12

AP8124135

LH front turn indicator

1

12

AP8124135

LH front turn indicator

1

12

AP8127535

LH front/RH rear turn indic.

1

12

AP8224198

LH front/RH rear turn indic.

1

13

AP8127633

Turn indicator lens

2

13

AP8212680

Turn indicator lens

2

07/05/2010

Page 64 / 107

Variants J[JJ], Holland[NL], Portugal[P], Rep. of Korea[ROK], Finland[SF], Great Britain[UK] Technical Specifications:Euro1 homologation[E1], National approval[PG], European approval (frame ZD4SE)[SE] Technical Specifications:Euro2 homologation[E2], European approval (frame ZD4SE)[SE], European approval (frame ZD4TS)[TS] Country: USA (49 Countries Approval)[AM], United States of America[USA] Technical Specifications:Euro1 homologation[E1], National approval[PG], European approval (frame ZD4SE)[SE] Country: Austria[A], Belgium[B], Brasil[BR], Germany[D], Denmark[DK], Spain[E], A,B,D,GR,E,F,UK,NL,P[EU], France[F], Great Britain[GR], Italy[I], I[II], Israel[IL], Japan[J], J[JJ], Holland[NL], Portugal[P], Rep. of Korea[ROK], Finland[SF], Great Britain[UK] Technical Specifications:Euro1 homologation[E1], National approval[PG], European approval (frame ZD4SE)[SE] Country: Switzerland[SZ] Technical Specifications:Euro1 homologation[E1], National approval[PG], European approval (frame ZD4TS)[TS] Technical Specifications:Euro2 homologation[E2], European approval (frame ZD4SE)[SE], European approval (frame ZD4TS)[TS] Country: USA (49 Countries Approval)[AM], United States of America[USA] Technical Specifications:Euro1 homologation[E1], National approval[PG], European approval (frame ZD4SE)[SE] Technical Specifications:Euro2 homologation[E2], European approval (frame ZD4SE)[SE], European approval (frame ZD4TS)[TS] Country: Austria[A], Belgium[B], Brasil[BR], Germany[D], Denmark[DK], Spain[E], A,B,D,GR,E,F,UK,NL,P[EU], France[F], Great Britain[GR], Italy[I], I[II], Israel[IL], Japan[J],


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos.

FRAME 28.30 Rear lights 1

Code

Description

Q.ty

13

AP8212680

Turn indicator lens

2

13

AP8224258

Turn indicator lens

2

14 15 16

AP8224389 AP8224390 AP8127123

Lamp P21/5W 12V Lamp R10W 12v Screw TBC 2,9x13

1 2 2

07/05/2010

Page 65 / 107

Variants J[JJ], Holland[NL], Portugal[P], Rep. of Korea[ROK], Finland[SF], Great Britain[UK] Technical Specifications:Euro1 homologation[E1], National approval[PG], European approval (frame ZD4SE)[SE] Country: Switzerland[SZ] Technical Specifications:Euro1 homologation[E1], National approval[PG], European approval (frame ZD4TS)[TS] Country: USA (49 Countries Approval)[AM], United States of America[USA] Technical Specifications:Euro1 homologation[E1], National approval[PG], European approval (frame ZD4SE)[SE]


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos.

FRAME 28.31 Electrical system 1

1 2

Code AP8202159 AP8144141

Cable-guide Terminal cap

3 4 5 6 7 8 9 9

AP8224141 AP8152277 AP8212110 AP8212525 AP8212375 AP8112244 AP8212474 AP8212474

Horn Screw w/ flange M6x12* Battery 12V-4AH Rubber spacer * Rubber fuse box Fuse 7,5A Transducer Transducer

9

AP8224158

Transducer

10 11 12 12

AP8212121 AP8152282 AP8212972 AP8212972

Voltage regulator Screw w/ flange M6x35 Main wiring harness Main wiring harness

12

AP8224175

Main wiring harness

13 14 15 16

AP8124235 AP8212212 AP8212219 AP8222019

Flasher unit 12V 10+10W H.T. wiring Scr. sparkplug cap Thermistor

07/05/2010

Description

Q.ty Variants 1 1 Country:USA (49 Countries Approval)[AM], United States of America[USA] 1 1 1 1 1 2 1 Country:Switzerland[SZ] 1 Country:Austria[A], Belgium[B], Brasil[BR], Germany[D], Denmark[DK], Spain[E], A,B,D,GR,E,F,UK,NL,P[EU], France[F], Great Britain[GR], Italy[I], I[II], Israel[IL], Japan[J], J[JJ], Holland[NL], Portugal[P], Rep. of Korea[ROK], Finland[SF], Great Britain[UK] 1 Country:USA (49 Countries Approval)[AM], United States of America[USA] 1 1 1 Country:Switzerland[SZ] 1 Country:Austria[A], Belgium[B], Brasil[BR], Germany[D], Denmark[DK], Spain[E], A,B,D,GR,E,F,UK,NL,P[EU], France[F], Great Britain[GR], Italy[I], I[II], Israel[IL], Japan[J], J[JJ], Holland[NL], Portugal[P], Rep. of Korea[ROK], Finland[SF], Great Britain[UK] 1 Country:USA (49 Countries Approval)[AM], United States of America[USA] 1 1 1 1

Page 66 / 107


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos. 17 18 19 20 21 22 23 24

Code AP8120482 AP8230535 AP8212973 AP8112491 AP8224026 AP8220546 AP8220514 AP8152278

07/05/2010

FRAME 28.31 Electrical system 1

Description Rubber spacer * Battery holder Starter motor wiring harness Relay-starter motor cable Starter relay Relay rubber Battery fixing snap Screw w/ flange M6x16*

Q.ty Variants 1 1 1 1 1 1 1 2 Technical Specifications:Euro1 homologation[E1], National approval[PG], European approval (frame ZD4SE)[SE], European approval (frame ZD4TS)[TS]

Page 67 / 107


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos.

FRAME 28.32 Lock hardware kit 1

1

Code AP8202083

Lock hardware kit

1

AP8202358

Lock hardware kit

2 3

AP8202097 AP8224155

Toolkit Main switch - steering lock

3

AP8224570

Main switch - steering lock

4

AP8102880

Aprilia milled key

4

AP8140710

"Aprilia" key w/out transpo.

5

AP8102228

Crom.tank plug

5

AP8202380

Fuel filler cap

6

AP8102119

Saddle lock

6

AP8202379

Saddle lock

7 8

AP8152043 AP8102361

Hex socket screw M4x10 Ring nut fuel filler cap

07/05/2010

Description

Q.ty Variants 1 Technical Specifications:Euro1 homologation[E1], National approval[PG], European approval (frame ZD4SE)[SE], European approval (frame ZD4TS)[TS] 1 Technical Specifications:Euro2 homologation[E2], European approval (frame ZD4SE)[SE], European approval (frame ZD4TS)[TS] 1 1 Technical Specifications:Euro1 homologation[E1], National approval[PG], European approval (frame ZD4SE)[SE], European approval (frame ZD4TS)[TS] 1 Technical Specifications:Euro2 homologation[E2], European approval (frame ZD4SE)[SE], European approval (frame ZD4TS)[TS] 1 Technical Specifications:Euro1 homologation[E1], National approval[PG], European approval (frame ZD4SE)[SE], European approval (frame ZD4TS)[TS] 1 Technical Specifications:Euro2 homologation[E2], European approval (frame ZD4SE)[SE], European approval (frame ZD4TS)[TS] 1 Technical Specifications:Euro1 homologation[E1], National approval[PG], European approval (frame ZD4SE)[SE], European approval (frame ZD4TS)[TS] 1 Technical Specifications:Euro2 homologation[E2], European approval (frame ZD4SE)[SE], European approval (frame ZD4TS)[TS] 1 Technical Specifications:Euro1 homologation[E1], National approval[PG], European approval (frame ZD4SE)[SE], European approval (frame ZD4TS)[TS] 1 Technical Specifications:Euro2 homologation[E2], European approval (frame ZD4SE)[SE], European approval (frame ZD4TS)[TS] 5 1

Page 68 / 107


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos. 9 10 11 12 13 14 15 16 17

Code AP8135260 AP8150015 AP8152123 AP8152194 AP8221312 AP8229207 AP8150211 AP8150349 AP8224577

07/05/2010

FRAME 28.32 Lock hardware kit 1

Description Saddle lock fix.plate Washer 6,6x18x1,6* Hex socket screw M6x8* Low nut M19x1* Notched washer Saddle lock cup Hex socket screw M8x16* Special screw M8x15 Main switch wiring

Q.ty 1 1 1 1 1 1 1 1 1

Page 69 / 107

Variants


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos.

FRAME 28.33 Op.'s handbooks and decal 1

1

Code AP8202080

Description Operator's handbook-I-F-D-

1

AP8202161

Operator's handbook-P-E-UK-

1

AP8202162

Operator's handbook-NL-DK-SF-

1

AP8202163

Operator's handbook -GR-J-UK-

1

AP8202164

Operator's handbook -USA-

1

AP8202305

Operator's handbook-I-F-D-

1

AP8202306

Operator's handbook-P-E-UK-

1

AP8202307

Operator's handbook-NL-DK-SF-

1

AP8202308

Operator's handbook-GR-J-UK-

07/05/2010

Q.ty Variants 1 Country: Austria[A], Belgium[B], Germany[D], A,B,D,GR,E,F,UK,NL,P[EU], France[F], Italy[I], I[II] Technical Specifications:National approval[PG] 1 Country: Brasil[BR], Spain[E], A,B,D,GR,E,F,UK,NL,P[EU], Israel[IL], Portugal[P], Great Britain[UK] Technical Specifications:National approval[PG] 1 Country: Denmark[DK], A,B,D,GR,E,F,UK,NL,P[EU], I[II], Holland[NL], Finland[SF] Technical Specifications:National approval[PG] 1 Country: A,B,D,GR,E,F,UK,NL,P[EU], Great Britain[GR], Japan[J], J[JJ], Rep. of Korea[ROK] Technical Specifications:National approval[PG] 1 Country: USA (49 Countries Approval)[AM], United States of America[USA] Technical Specifications:National approval[PG] 1 Country: Austria[A], Germany[D], A,B,D,GR,E,F,UK,NL,P[EU], France[F], Italy[I], I[II], Switzerland[SZ] Technical Specifications:Euro1 homologation[E1], European approval (frame ZD4SE)[SE], European approval (frame ZD4TS)[TS] 1 Country: Spain[E], A,B,D,GR,E,F,UK,NL,P[EU], Portugal[P], Great Britain[UK] Technical Specifications:Euro1 homologation[E1], European approval (frame ZD4SE)[SE], European approval (frame ZD4TS)[TS] 1 Country: Belgium[B], Denmark[DK], A,B,D,GR,E,F,UK,NL,P[EU], I[II], Holland[NL] Technical Specifications:Euro1 homologation[E1], European approval (frame ZD4SE)[SE], European approval (frame ZD4TS)[TS] 1 Country: A,B,D,GR,E,F,UK,NL,P[EU], Great Britain[GR], Japan[J], J[JJ]

Page 70 / 107


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos.

FRAME 28.33 Op.'s handbooks and decal 1

Code

Description

Q.ty

1

AP8202404

Operator's handbook-I-F-D-

1

1

AP8202410

Operator's handbook-NL-DK-SF-

1

1

AP8202411

Operator's handbook-gr-j-uk-

1

1

AP8202412

Operator's handbook-P-E-UK-

1

2

AP8257397

Tank decal set

1

2

AP8257402

Tank decal set

1

2

AP8267103

Tank decal set

1

2

AP8267109

Tank decal set

1

2

AP8267420

Tank decal set

1

07/05/2010

Page 71 / 107

Variants Technical Specifications:Euro1 homologation[E1], European approval (frame ZD4SE)[SE], European approval (frame ZD4TS)[TS] Country: Austria[A], Germany[D], A,B,D,GR,E,F,UK,NL,P[EU], France[F], Italy[I], I[II], Switzerland[SZ] Technical Specifications:Euro2 homologation[E2], European approval (frame ZD4SE)[SE], European approval (frame ZD4TS)[TS] Country: Belgium[B], Denmark[DK], A,B,D,GR,E,F,UK,NL,P[EU], I[II], Holland[NL] Technical Specifications:Euro2 homologation[E2], European approval (frame ZD4SE)[SE], European approval (frame ZD4TS)[TS] Country: A,B,D,GR,E,F,UK,NL,P[EU], Great Britain[GR], Japan[J], J[JJ] Technical Specifications:Euro2 homologation[E2], European approval (frame ZD4SE)[SE], European approval (frame ZD4TS)[TS] Country: Spain[E], A,B,D,GR,E,F,UK,NL,P[EU], Portugal[P], Great Britain[UK] Technical Specifications:Euro2 homologation[E2], European approval (frame ZD4SE)[SE], European approval (frame ZD4TS)[TS] year: 1999[X] Color:Black / Red '99[n/r] year: 1999[X] Color:Fumi Blue / Fluo Red '99[b/r] year: 2000[Y] Color:Nik Grey 2000[g.nik] year: 2000[Y] Color:Aprilia Black 2000[black] year: 2001[1] Color:Diablo Black 2001-2002[d.bl]


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos.

FRAME 28.33 Op.'s handbooks and decal 1

2

Code AP8267509

Tank decal set

2

AP8267541

Tank decal set

2

AP8267797

Tank decal set

2

AP8267802

Tank decal set

2

AP8267809

Tank decal set

2

AP8277282

Tank decal set

2

AP8277501

Tank decal set

2

AP8277695

Tank decal set

2

AP8277696

Tank decal set

3

AP8257398

Fairing decal set

3

AP8257403

Fairing decal set

3

AP8267104

Fairing decal set

3

AP8267110

Fairing decal set

3

AP8267419

Fairing decal set

3

AP8267510

Fairing decal set

3

AP8267542

Fairing decal set

07/05/2010

Description

Q.ty Variants 1 year: 2002[2] Color:Diablo Black 2001-2002[d.bl] 1 year: 2002[2] Color:Dust Grey 2002[grey] 1 year: 2003[3], 2004[4] Color:SBK Black '03[s.bl] 1 year: 2003[3] Color:Way blue 2003[b.way] 1 year: 2003[3] Color:GP1 Black '03[g.bl] 1 year: 2004[4] Color:Poggiali Black 2004[a.blk] 1 year: 2004[4] Color:Poggiali White 2004[white] 1 year: 2005[5] Color:Aprilia Black '05 (s.t.14844)[blk] 1 year: 2005[5] Color:Fluo Red '05 (s.t.14816)[red] 1 year: 1999[X] Color:Black / Red '99[n/r] 1 year: 1999[X] Color:Fumi Blue / Fluo Red '99[b/r] 1 year: 2000[Y] Color:Nik Grey 2000[g.nik] 1 year: 2000[Y] Color:Aprilia Black 2000[black] 1 year: 2001[1] Color:Diablo Black 2001-2002[d.bl] 1 year: 2002[2] Color:Diablo Black 2001-2002[d.bl] 1 year: 2002[2] Color:Dust Grey 2002[grey]

Page 72 / 107


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos.

FRAME 28.33 Op.'s handbooks and decal 1

3

Code AP8267798

Fairing decal set

3

AP8267803

Fairing decal set

3

AP8267810

Fairing decal set

3

AP8277284

Fairing decal set

3

AP8277502

Fairing decal set

3

AP8277693

Fairing decal set

3

AP8277694

Fairing decal set

4

AP8257399

Front fairing decal set

4

AP8257404

Front fairing decal set

4

AP8267105

Front fairing decal set

4

AP8267111

Front fairing decal set

4

AP8267421

Front fairing decal set

4

AP8267511

Front fairing decal set

4

AP8267543

Front fairing decal set

4

AP8267799

Front fairing decal set

4

AP8267804

Front fairing decal set

07/05/2010

Description

Q.ty Variants 1 year: 2003[3], 2004[4] Color:SBK Black '03[s.bl] 1 year: 2003[3] Color:Way blue 2003[b.way] 1 year: 2003[3] Color:GP1 Black '03[g.bl] 1 year: 2004[4] Color:Poggiali Black 2004[a.blk] 1 year: 2004[4] Color:Poggiali White 2004[white] 1 year: 2005[5] Color:Aprilia Black '05 (s.t.14844)[blk] 1 year: 2005[5] Color:Fluo Red '05 (s.t.14816)[red] 1 year: 1999[X] Color:Black / Red '99[n/r] 1 year: 1999[X] Color:Fumi Blue / Fluo Red '99[b/r] 1 year: 2000[Y] Color:Nik Grey 2000[g.nik] 1 year: 2000[Y] Color:Aprilia Black 2000[black] 1 year: 2001[1] Color:Diablo Black 2001-2002[d.bl] 1 year: 2002[2] Color:Diablo Black 2001-2002[d.bl] 1 year: 2002[2] Color:Dust Grey 2002[grey] 1 year: 2003[3], 2004[4] Color:SBK Black '03[s.bl] 1 year: 2003[3] Color:Way blue 2003[b.way]

Page 73 / 107


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos.

FRAME 28.33 Op.'s handbooks and decal 1

4

Code AP8267811

Description Front fairing decal set

4

AP8277286

Front fairing decal set

4

AP8277503

Front fairing decal set

4

AP8277697

Front fairing decal set

4

AP8277698

Front fairing decal set

5

AP8166416

Rear fairing decal set

5

AP8257400

Rear fairing decal set

5

AP8257405

Rear fairing decal set

5

AP8267106

Rear fairing decal set

5

AP8267112

Rear fairing decal set

5

AP8267422

Rear fairing decal set

5

AP8267512

Rear fairing decal set

5

AP8267544

Rear fairing decal set

5

AP8267800

Rear fairing decal set

5

AP8267805

Rear fairing decal set

5

AP8267812

Rear fairing decal set

07/05/2010

Q.ty Variants 1 year: 2003[3] Color:GP1 Black '03[g.bl] 1 year: 2004[4] Color:Poggiali Black 2004[a.blk] 1 year: 2004[4] Color:Poggiali White 2004[white] 1 year: 2005[5] Color:Aprilia Black '05 (s.t.14844)[blk] 1 year: 2005[5] Color:Fluo Red '05 (s.t.14816)[red] 1 year: 2004[4] Color:Poggiali White 2004[white] 1 year: 1999[X] Color:Black / Red '99[n/r] 1 year: 1999[X] Color:Fumi Blue / Fluo Red '99[b/r] 1 year: 2000[Y] Color:Nik Grey 2000[g.nik] 1 year: 2000[Y] Color:Aprilia Black 2000[black] 1 year: 2001[1] Color:Diablo Black 2001-2002[d.bl] 1 year: 2002[2] Color:Diablo Black 2001-2002[d.bl] 1 year: 2002[2] Color:Dust Grey 2002[grey] 1 year: 2003[3], 2004[4] Color:SBK Black '03[s.bl] 1 year: 2003[3] Color:Way blue 2003[b.way] 1 year: 2003[3] Color:GP1 Black '03[g.bl]

Page 74 / 107


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos.

FRAME 28.33 Op.'s handbooks and decal 1

5

Code AP8277288

Rear fairing decal set

5

AP8277699

Rear fairing decal set

5

AP8277700

Rear fairing decal set

6 6

AP8257401 AP8257726

Technical decal set Technical decal set

6

AP8267107

Technical decal set

6

AP8267423

Technical decal set

6

AP8267424

Technical decal set

6

AP8267801

Technical decal set

6

AP8267801

Technical decal set

6

AP8267806

Technical decal set

6

AP8277290

Technical decal set

07/05/2010

Description

Q.ty Variants 1 year: 2004[4] Color:Poggiali Black 2004[a.blk] 1 year: 2005[5] Color:Aprilia Black '05 (s.t.14844)[blk] 1 year: 2005[5] Color:Fluo Red '05 (s.t.14816)[red] 1 year:1999[X] 1 year: 2000[Y] Country:United States of America[USA] 1 year: 2000[Y] Country:Austria[A], Belgium[B], Germany[D], Denmark[DK], Spain[E], France[F], Great Britain[GR], Italy[I], Israel[IL], Japan[J], Holland[NL], Portugal[P], Rep. of Korea[ROK], Finland[SF], Great Britain[UK] 1 year: 2001[1], 2002[2] Country:Austria[A], Belgium[B], Germany[D], Denmark[DK], Spain[E], France[F], Great Britain[GR], Italy[I], Japan[J], Holland[NL], Portugal[P], Rep. of Korea[ROK], Great Britain[UK] 1 year: 2001[1], 2002[2] Country:United States of America[USA] 1 year: 2003[3] Country:Switzerland[SZ] 1 year: 2003[3] Country:Austria[A], Belgium[B], Germany[D], Denmark[DK], Spain[E], A,B,D,GR,E,F,UK,NL,P[EU], France[F], Great Britain[GR], Italy[I], I[II], Japan[J], J[JJ], Holland[NL], Portugal[P], Rep. of Korea[ROK], Switzerland[SZ], Great Britain[UK] 1 year: 2003[3] Country:USA (49 Countries Approval)[AM], United States of America[USA] 1 year:2004[4], 2005[5]

Page 75 / 107


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos.

FRAME 28.33 Op.'s handbooks and decal 1

7

Code AP8267666

Description Noise emission sticker

8

AP8267866

Decal numbers kit

9

AP8277381

Gear Decal

07/05/2010

Q.ty Variants 1 year: 2003[3] Country:USA (49 Countries Approval)[AM], United States of America[USA] 1 year: 2003[3] Color:Way blue 2003[b.way] 1 Country:Japan[J], J[JJ]

Page 76 / 107


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos.

FRAME 28.34 Plate set 1

1

Code AP8247469

Description Constructor dataplate

1

AP8257225

Constructor dataplate

1

AP8257272

Constructor dataplate

1

AP8257273

Constructor dataplate

1

AP8257274

Constructor dataplate

1

AP8257572

Constructor dataplate

1

AP8257600

Constructor dataplate

1

AP8267448

Constructor dataplate

1

AP8267933

Constructor dataplate

1

AP8267985

Constructor dataplate

1

AP8277160

Constructor dataplate

1

AP8277467

Constructor dataplate

2

AP8257271

Tamperproof dataplate

07/05/2010

Q.ty Variants 1 Country: A,B,D,GR,E,F,UK,NL,P[EU], Great Britain[GR], Italy[I], I[II], Israel[IL] Technical Specifications:National approval[PG] 1 Country: Denmark[DK], Spain[E], A,B,D,GR,E,F,UK,NL,P[EU], France[F], I[II], Portugal[P], Great Britain[UK] Technical Specifications:National approval[PG] 1 Country: Germany[D], A,B,D,GR,E,F,UK,NL,P[EU] Technical Specifications:National approval[PG] 1 Country: A,B,D,GR,E,F,UK,NL,P[EU], Holland[NL], Finland[SF] Technical Specifications:National approval[PG] 1 Country: Austria[A], A,B,D,GR,E,F,UK,NL,P[EU] Technical Specifications:National approval[PG] 1 Country: Belgium[B], A,B,D,GR,E,F,UK,NL,P[EU] Technical Specifications:National approval[PG] 1 Country: USA (49 Countries Approval)[AM], United States of America[USA] Technical Specifications:National approval[PG] 1 Technical Specifications:Limited version 45Km/h[45km], Euro1 homologation[E1], European approval (frame ZD4SE) [SE] 1 Country: Switzerland[SZ] Technical Specifications:Euro1 homologation[E1], Full Power Version[f.p.], European approval (frame ZD4TS)[TS] 1 Technical Specifications:Limited version 45Km/h[45km], Euro2 homologation[E2], European approval (frame ZD4SE) [SE] 1 Technical Specifications:Euro2 homologation[E2], Full Power Version[f.p.], European approval (frame ZD4TS)[TS] 1 Technical Specifications:Limited version 60Km/h[60km], Euro2 homologation[E2], European approval (frame ZD4TS) [TS] 1 Country: Denmark[DK], I[II]

Page 77 / 107


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos.

FRAME 28.34 Plate set 1

Code

Description

Q.ty

2

AP8257275

Tamperproof dataplate

1

2

AP8257276

Tamperproof dataplate

1

2

AP8267444

Tamperproof dataplate

1

2

AP8267934

Tamperproof dataplate

1

2

AP8277158

Tamperproof dataplate

1

2

AP8277161

Tamperproof dataplate

1

3

AP8247475

DGM dataplate

1

4

AP8247470

ECE dataplate

1

4

AP8257416

ECE dataplate

1

4

AP8257417

ECE dataplate

1

4

AP8267497

ECE dataplate

1

07/05/2010

Page 78 / 107

Variants Technical Specifications:National approval[PG] Country: A,B,D,GR,E,F,UK,NL,P[EU], Holland[NL], Finland[SF] Technical Specifications:National approval[PG] Country: Austria[A], A,B,D,GR,E,F,UK,NL,P[EU] Technical Specifications:National approval[PG] Technical Specifications:Limited version 45Km/h[45km], Euro1 homologation[E1], European approval (frame ZD4SE) [SE] Country: Switzerland[SZ] Technical Specifications:Euro1 homologation[E1], Full Power Version[f.p.], European approval (frame ZD4TS)[TS] Technical Specifications:Limited version 45Km/h[45km], Euro2 homologation[E2], European approval (frame ZD4SE) [SE] Technical Specifications:Euro2 homologation[E2], Full Power Version[f.p.], European approval (frame ZD4TS)[TS] Country: A,B,D,GR,E,F,UK,NL,P[EU], Great Britain[GR], Italy[I], I[II] Technical Specifications:National approval[PG] Country: Belgium[B], Brasil[BR], Denmark[DK], Spain[E], A,B,D,GR,E,F,UK,NL,P[EU], France[F], Great Britain[GR], Italy[I], I[II], Israel[IL], Portugal[P], Great Britain[UK] Technical Specifications:National approval[PG] Country: Germany[D], A,B,D,GR,E,F,UK,NL,P[EU], Holland[NL], Finland[SF] Technical Specifications:National approval[PG] Country: Austria[A], A,B,D,GR,E,F,UK,NL,P[EU] Technical Specifications:National approval[PG] Technical Specifications:European approval (frame ZD4SE) [SE]


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos. 4

Code AP8277468

07/05/2010

FRAME 28.34 Plate set 1

Description

Q.ty Variants 1 Technical Specifications:Limited version 60Km/h[60km], Euro2 homologation[E2], European approval (frame ZD4TS) [TS]

ECE dataplate

Page 79 / 107


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos. 1 2 3 4 5 6 7 8

Code AP8104745 AP8220660 AP8220661 AP8234238 AP8101586 AP8152277 AP8152282 AP8121665

07/05/2010

ENGINE 29.20 Secondary air 1

Description Valve SAS Intake pipe sas Air pipe sas Valve fixing support Hose clip D.15,5x6,6 Screw w/ flange M6x12* Screw w/ flange M6x35 T bush *

Q.ty 1 1 1 1 4 2 2 2

Page 80 / 107

Variants Technical Specifications:Euro2 homologation[E2] Technical Specifications:Euro2 homologation[E2] Technical Specifications:Euro2 homologation[E2] Technical Specifications:Euro2 homologation[E2] Technical Specifications:Euro2 homologation[E2] Technical Specifications:Euro2 homologation[E2] Technical Specifications:Euro2 homologation[E2] Technical Specifications:Euro2 homologation[E2]


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos.

ENGINE 29.22 Engine 1

1

Code AP8206990

Engine am6-EU-1

1

AP8222736

Engine am6-i-

1

AP8222737

Engine am6-d-

1

AP8222738

Engine am6-nl-

1

AP8222739

Engine am6-a-

1

AP8222790

Engine

1

AP8222800

Engine E2

1

AP8222804

Engine E2

1

AP8222813

Engine E2

2 3 4 5 6

AP8239447 AP8150252 AP8222553 AP8152300 AP8150017

Sprocket cover, grey Hex socket screw M5x20* Starter lever Self-locking nut M8* Washer 8,4x16x1,6*

07/05/2010

Description

Q.ty Variants 1 Country: Switzerland[SZ] Technical Specifications:Euro1 homologation[E1], Full Power Version[f.p.], European approval (frame ZD4TS)[TS] 1 Country: USA (49 Countries Approval)[AM], Belgium[B], Brasil[BR], Denmark[DK], Spain[E], A,B,D,GR,E,F,UK,NL,P[EU], France[F], Great Britain[GR], Italy[I], I[II], Israel[IL], Japan[J], J[JJ], Portugal[P], Rep. of Korea[ROK], Great Britain[UK], United States of America[USA] Technical Specifications:National approval[PG] 1 Country: Germany[D], A,B,D,GR,E,F,UK,NL,P[EU] Technical Specifications:National approval[PG] 1 Country: A,B,D,GR,E,F,UK,NL,P[EU], Holland[NL], Finland[SF] Technical Specifications:National approval[PG] 1 Country: Austria[A], A,B,D,GR,E,F,UK,NL,P[EU] Technical Specifications:National approval[PG] 1 Technical Specifications:Limited version 45Km/h[45km], Euro1 homologation[E1], European approval (frame ZD4SE) [SE] 1 Technical Specifications:Limited version 45Km/h[45km], Euro2 homologation[E2], European approval (frame ZD4SE) [SE] 1 Technical Specifications:Euro2 homologation[E2], Full Power Version[f.p.], European approval (frame ZD4TS)[TS] 1 Technical Specifications:Limited version 60Km/h[60km], Euro2 homologation[E2], European approval (frame ZD4TS) [TS] 1 2 1 Technical Specifications:National approval[PG] 3 3

Page 81 / 107


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos. 7

Code AP8150388

07/05/2010

ENGINE 29.22 Engine 1

Description Hex socket screw M8x100*

Q.ty 3

Page 82 / 107

Variants


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos.

ENGINE 29.35 Oil pump - Manifold 1

1

Code AP8510838

Screw M6x20

2

AP8206968

Screw M6x22

2 3

AP8206968 AP8206602

Screw M6x22 Intake manifold

3

AP8206653

Intake manifold

3

AP8206972

Intake manifold

4 5 6 7 7

AP8206242 AP8206300 AP8206303 AP8206710 AP8206975

Reed valve fix.plate Reed valve assy Clutch cable anchor bridge Pipe 345 mm Pipe 710 mm

8 9 10 11 12 13 14 15

AP8206711 AP8508669 AP8501467 AP8508872 AP8206277 AP8206632 AP8502665 AP8502562

Hose clamp Roller D3x21,8 Outside circlip D8 Pump gear Z=22 Blue steel washer D8,4x16 Oil pump shaft O-ring D19x1,2 Screw M5x16

07/05/2010

Description

Q.ty Variants 2 Technical Specifications:European approval (frame ZD4SE) [SE], European approval (frame ZD4TS)[TS] 2 Technical Specifications:European approval (frame ZD4SE) [SE], European approval (frame ZD4TS)[TS] 4 1 Country: USA (49 Countries Approval)[AM], Belgium[B], Brasil[BR], Denmark[DK], Spain[E], A,B,D,GR,E,F,UK,NL,P[EU], France[F], Great Britain[GR], Italy[I], I[II], Israel[IL], Japan[J], J[JJ], Portugal[P], Rep. of Korea[ROK], Great Britain[UK], United States of America[USA] Technical Specifications:National approval[PG] 1 Country: Austria[A], Germany[D], A,B,D,GR,E,F,UK,NL,P[EU], Holland[NL], Finland[SF] Technical Specifications:National approval[PG] 1 Technical Specifications:European approval (frame ZD4SE) [SE], European approval (frame ZD4TS)[TS] 1 1 1 1 Technical Specifications:National approval[PG] 1 Technical Specifications:European approval (frame ZD4SE) [SE], European approval (frame ZD4TS)[TS] 2 1 1 1 2 1 1 2

Page 83 / 107


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

ENGINE 29.35 Oil pump - Manifold 1

Pos. 16

Code AP8206654

Oil pump

16

AP8276028

Oil pump Mikuni

16

AP8508863

Oil pump

16

AP8508863

Oil pump

17

AP8276026

Cable adjuster rubber

17 17

AP8508667 AP8508667

Cable adjuster rubber Cable adjuster rubber

18 18

AP8206645 AP8206645

Oil pump cover Oil pump cover

18

AP8276029

Oil pump cover

19 20

AP8206280 AP8276025

Screw M5x35 Oil pipe grommet

07/05/2010

Description

Q.ty Variants 1 Country: Austria[A], Germany[D], A,B,D,GR,E,F,UK,NL,P[EU], Holland[NL], Finland[SF] Technical Specifications:National approval[PG] 1 Technical Specifications:From engine n.M3601662[M2], European approval (frame ZD4SE)[SE], European approval (frame ZD4TS)[TS] 1 Country: USA (49 Countries Approval)[AM], Belgium[B], Brasil[BR], Denmark[DK], Spain[E], A,B,D,GR,E,F,UK,NL,P[EU], France[F], Great Britain[GR], Italy[I], I[II], Israel[IL], Japan[J], J[JJ], Portugal[P], Rep. of Korea[ROK], Great Britain[UK], United States of America[USA] Technical Specifications:National approval[PG] 1 Technical Specifications:Up to engine n.M3601661[M1], European approval (frame ZD4SE)[SE], European approval (frame ZD4TS)[TS] 1 Technical Specifications:From engine n.M3601662[M2], European approval (frame ZD4SE)[SE], European approval (frame ZD4TS)[TS] 1 Technical Specifications:National approval[PG] 1 Technical Specifications:Up to engine n.M3601661[M1], European approval (frame ZD4SE)[SE], European approval (frame ZD4TS)[TS] 1 Technical Specifications:National approval[PG] 1 Technical Specifications:Up to engine n.M3601661[M1], European approval (frame ZD4SE)[SE], European approval (frame ZD4TS)[TS] 1 Technical Specifications:From engine n.M3601662[M2], European approval (frame ZD4SE)[SE], European approval (frame ZD4TS)[TS] 2 1 Technical Specifications:From engine n.M3601662[M2], European approval (frame ZD4SE)[SE], European approval (frame ZD4TS)[TS] Page 84 / 107


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

ENGINE 29.35 Oil pump - Manifold 1

Pos. 20

Code AP8508668

Oil pipe grommet

20 21

AP8508668 AP8206631

Oil pipe grommet Pipe 190 mm

21

AP8206974

Pipe 320 mm

22 23

AP8206342 AP8206181

Hose clamp Hose collar

07/05/2010

Description

Q.ty Variants 1 Technical Specifications:Up to engine n.M3601661[M1], European approval (frame ZD4SE)[SE], European approval (frame ZD4TS)[TS] 1 Technical Specifications:National approval[PG] 1 Country: USA (49 Countries Approval)[AM], Belgium[B], Brasil[BR], Denmark[DK], Spain[E], A,B,D,GR,E,F,UK,NL,P[EU], France[F], Great Britain[GR], Italy[I], I[II], Israel[IL], Japan[J], J[JJ], Portugal[P], Rep. of Korea[ROK], Great Britain[UK], United States of America[USA] Technical Specifications:National approval[PG] 1 Technical Specifications:European approval (frame ZD4SE) [SE], European approval (frame ZD4TS)[TS] 2 1 Technical Specifications:European approval (frame ZD4SE) [SE], European approval (frame ZD4TS)[TS]

Page 85 / 107


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos.

ENGINE 29.36 Carburettor - PG 1

1 2

Code AP8222663 AP8222654

Air valve Gas valve

2

AP8222655

Gas valve

2

AP8222678

Gas valve

3

AP8106091

Main jet 50

3

AP8206938

Main jet 63

3

AP8222638

Main jet 52

3

AP8222639

Main jet 56

4 5 6 7 8 9

AP8222658 AP8206937 AP8222679 AP8222676 AP8222644 AP8222645

Float gr.3,5 Deflector pipe kit Gasket envelope Valve cover Gas valve return spring Cap fixing screw

07/05/2010

Description

Q.ty Variants 1 Technical Specifications:National approval[PG] 1 Country: USA (49 Countries Approval)[AM], Belgium[B], Brasil[BR], Denmark[DK], Spain[E], A,B,D,GR,E,F,UK,NL,P[EU], France[F], Great Britain[GR], Italy[I], I[II], Israel[IL], Japan[J], J[JJ], Portugal[P], Rep. of Korea[ROK], Great Britain[UK], United States of America[USA] Technical Specifications:National approval[PG] 1 Country: Germany[D], A,B,D,GR,E,F,UK,NL,P[EU], Holland[NL], Finland[SF] Technical Specifications:National approval[PG] 1 Country: Austria[A], A,B,D,GR,E,F,UK,NL,P[EU] Technical Specifications:National approval[PG] 1 Country: Austria[A], A,B,D,GR,E,F,UK,NL,P[EU] Technical Specifications:National approval[PG] 1 Country: USA (49 Countries Approval)[AM], Belgium[B], Brasil[BR], Denmark[DK], Spain[E], A,B,D,GR,E,F,UK,NL,P[EU], France[F], Great Britain[GR], Italy[I], I[II], Israel[IL], Japan[J], J[JJ], Portugal[P], Rep. of Korea[ROK], Great Britain[UK], United States of America[USA] Technical Specifications:National approval[PG] 1 Country: A,B,D,GR,E,F,UK,NL,P[EU], Holland[NL], Finland[SF] Technical Specifications:National approval[PG] 1 Country: Germany[D], A,B,D,GR,E,F,UK,NL,P[EU] Technical Specifications:National approval[PG] 1 Technical Specifications:National approval[PG] 1 Technical Specifications:National approval[PG] 1 Technical Specifications:National approval[PG] 1 Technical Specifications:National approval[PG] 1 Technical Specifications:National approval[PG] 1 Technical Specifications:National approval[PG]

Page 86 / 107


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

ENGINE 29.36 Carburettor - PG 1

Pos. 10 11 12 13 14 15 16 17 18 19 20 21 22

Code AP8222650 AP8222659 AP8222656 AP8222653 AP8222643 AP8222662 AP8222652 AP8222635 AP8222634 AP8222632 AP8222642 AP8222660 AP8206407

Description Gas valve adj.screw kit Fuel pipe union cap Fuel filter Air valve control rod kit Fuel closing needle Float pin Collar clamping screw kit Float chamber Float chamber fixing screw Insulating reduction 21-18 Air rod nut washer Air rod nut Carburettor sha14-9

Q.ty 1 1 1 1 1 1 1 1 1 1 1 1 1

22

AP8206872

Carburettor SHA 14-12

1

22

AP8206879

Carburettor SHA 14-9

1

22

AP8206959

Carburettor sha14-9

1

07/05/2010

Page 87 / 107

Variants Technical Specifications:National approval[PG] Technical Specifications:National approval[PG] Technical Specifications:National approval[PG] Technical Specifications:National approval[PG] Technical Specifications:National approval[PG] Technical Specifications:National approval[PG] Technical Specifications:National approval[PG] Technical Specifications:National approval[PG] Technical Specifications:National approval[PG] Technical Specifications:National approval[PG] Technical Specifications:National approval[PG] Technical Specifications:National approval[PG] Country: Germany[D], A,B,D,GR,E,F,UK,NL,P[EU] Technical Specifications:National approval[PG] Country: USA (49 Countries Approval)[AM], Belgium[B], Brasil[BR], Denmark[DK], Spain[E], A,B,D,GR,E,F,UK,NL,P[EU], France[F], Great Britain[GR], Italy[I], I[II], Israel[IL], Japan[J], J[JJ], Portugal[P], Rep. of Korea[ROK], Great Britain[UK], United States of America[USA] Technical Specifications:National approval[PG] Country: Austria[A], A,B,D,GR,E,F,UK,NL,P[EU] Technical Specifications:National approval[PG] Country: A,B,D,GR,E,F,UK,NL,P[EU], Holland[NL], Finland[SF] Technical Specifications:National approval[PG]


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos.

ENGINE 29.37 Carburettor I - SE-TS 1

1

Code AP8206899

Gas valve 40

2

AP8206980

Conical pin A34

2

AP8276056

Conical pin A12

3

AP8206886

Gasket envelope

4

AP8206983

Mixture chamber cover kit

5

AP8206908

Valve gas return spring

6

AP8206891

Conical pin clip

7

AP8206892

Conical pin clip

8

AP8206893

Wire starter kit

9

AP8206969

Carburettor PHBN 12-HS

9

AP8276022

Carburettor PHBN 12-HS/R.3147

9

AP8276057

Carburettor PHBN 16-NS/R.

9

AP8276077

Carburettor PHBN 16-NS/R.

07/05/2010

Description

Q.ty Variants 1 Technical Specifications:European approval (frame ZD4SE) [SE], European approval (frame ZD4TS)[TS] 1 Technical Specifications:Euro1 homologation[E1], European approval (frame ZD4SE)[SE], European approval (frame ZD4TS)[TS] 1 Technical Specifications:Euro2 homologation[E2], European approval (frame ZD4SE)[SE], European approval (frame ZD4TS)[TS] 1 Technical Specifications:European approval (frame ZD4SE) [SE], European approval (frame ZD4TS)[TS] 1 Technical Specifications:European approval (frame ZD4SE) [SE], European approval (frame ZD4TS)[TS] 1 Technical Specifications:European approval (frame ZD4SE) [SE], European approval (frame ZD4TS)[TS] 1 Technical Specifications:European approval (frame ZD4SE) [SE], European approval (frame ZD4TS)[TS] 1 Technical Specifications:European approval (frame ZD4SE) [SE], European approval (frame ZD4TS)[TS] 1 Technical Specifications:European approval (frame ZD4SE) [SE], European approval (frame ZD4TS)[TS] 1 Technical Specifications:Limited version 45Km/h[45km], Euro1 homologation[E1], European approval (frame ZD4SE) [SE] 1 Country: Switzerland[SZ] Technical Specifications:Euro1 homologation[E1], Full Power Version[f.p.], European approval (frame ZD4TS)[TS] 1 Technical Specifications:Limited version 45Km/h[45km], Euro2 homologation[E2], European approval (frame ZD4SE) [SE] 1 Technical Specifications:Euro2 homologation[E2], Full Power Version[f.p.], European approval (frame ZD4TS)[TS]

Page 88 / 107


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos.

ENGINE 29.37 Carburettor I - SE-TS 1

9

Code AP8276082

Description Carburettor PHBN 16-NS/R.

10

AP8206940

Mixture chamber cover screw

07/05/2010

Q.ty Variants 1 Technical Specifications:Limited version 60Km/h[60km], Euro2 homologation[E2], European approval (frame ZD4TS) [TS] 1 Technical Specifications:European approval (frame ZD4SE) [SE], European approval (frame ZD4TS)[TS]

Page 89 / 107


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos.

ENGINE 29.38 Carburettor II - SE-TS 1

1

Code AP8206886

Gasket envelope

2

AP8206890

Float kit

3

AP8206981

Needle valve FP 210

3

AP8276055

Needle valve FA 211

4

AP8106092

Main jet 120

4

AP8222684

Main jet 74

4

AP8276024

Main jet 100

4

AP8276054

Main jet 76

4

AP8276081

Main jet 95

5

AP8206902

Idle jet 32

6

AP8206982

Starter jet 45

7

AP8206889

Float chamber

8

AP8206887

Float chamber fixing screw

9

AP8206894

Adj.min.eng.spd air scr.spring

07/05/2010

Description

Q.ty Variants 1 Technical Specifications:European approval (frame ZD4SE) [SE], European approval (frame ZD4TS)[TS] 1 Technical Specifications:European approval (frame ZD4SE) [SE], European approval (frame ZD4TS)[TS] 1 Technical Specifications:European approval (frame ZD4SE) [SE], European approval (frame ZD4TS)[TS] 1 Technical Specifications:Euro2 homologation[E2], European approval (frame ZD4SE)[SE], European approval (frame ZD4TS)[TS] 1 Technical Specifications:Euro2 homologation[E2], Full Power Version[f.p.], European approval (frame ZD4TS)[TS] 1 Technical Specifications:Limited version 45Km/h[45km], Euro1 homologation[E1], European approval (frame ZD4SE) [SE] 1 Country: Switzerland[SZ] Technical Specifications:Euro1 homologation[E1], Full Power Version[f.p.], European approval (frame ZD4TS)[TS] 1 Technical Specifications:Euro2 homologation[E2], European approval (frame ZD4SE)[SE], European approval (frame ZD4TS)[TS] 1 Technical Specifications:Limited version 60Km/h[60km], Euro2 homologation[E2], European approval (frame ZD4TS) [TS] 1 Technical Specifications:European approval (frame ZD4SE) [SE], European approval (frame ZD4TS)[TS] 1 Technical Specifications:European approval (frame ZD4SE) [SE], European approval (frame ZD4TS)[TS] 1 Technical Specifications:European approval (frame ZD4SE) [SE], European approval (frame ZD4TS)[TS] 1 Technical Specifications:European approval (frame ZD4SE) [SE], European approval (frame ZD4TS)[TS] 1 Technical Specifications:European approval (frame ZD4SE) [SE], European approval (frame ZD4TS)[TS]

Page 90 / 107


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

ENGINE 29.38 Carburettor II - SE-TS 1

Pos. 10

Code AP8206907

Description Adj.min.eng.speed air screw

11

AP8106820

Gas valve adj.screw kit

07/05/2010

Q.ty Variants 1 Technical Specifications:European approval (frame ZD4SE) [SE], European approval (frame ZD4TS)[TS] 1 Technical Specifications:European approval (frame ZD4SE) [SE], European approval (frame ZD4TS)[TS]

Page 91 / 107


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos.

ENGINE 29.39 Drive shaft 1

1 2 3 4

Code AP8509182 AP8206282 AP8508551 AP8206311

Description Oil seal D17x35x8 Bearing D17x47x14 Flywheel magneto key Crankshaft assy

4

AP8276059

Crankshaft assy

5 6 7 8 9

AP8206268 AP8206290 AP8502656 AP8206264 AP8206349

Spacer D16,9x24x8 Oil seal D24x35x7 O-ring Transmission key 4x4x20 Connecting rod cpl.

9

AP8276060

Connecting rod cpl.

10 11

AP8509891 AP8509769

Nut M10x1,2x15 Cage D12x15x15

07/05/2010

Q.ty Variants 1 2 1 1 Technical Specifications:Up to engine n.M3613126[M3], Up to engine n.M3613326[M5] 1 Technical Specifications:From engine n.M3613127[M4], From engine n.M3613327[M6] 1 1 1 1 1 Technical Specifications:Up to engine n.M3613126[M3], Up to engine n.M3613326[M5] 1 Technical Specifications:From engine n.M3613127[M4], From engine n.M3613327[M6] 1 1

Page 92 / 107


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos.

ENGINE 29.40 Cylinder head 1

1 2

Code AP8206618 AP8106692

Water hose union Cylinder head, grey

2

AP8206935

Cylinder head, grey

2

AP8206949

Cylinder head

2

AP8206949

Cylinder head

2

AP8206970

Cylinder head

3 4 5 6 7 8 9 10

AP8206383 AP8206915 AP8502559 AP8508560 AP8502759 AP8206427 AP8206721 AP8508553

Thermostat Spark plug BR9ES Screw with washer M4x10 Gasket 14,1x22x1 Oil plug seal D8x14 Cap self-locking nut M7x1 Spring washer Stud bolt M7x115

07/05/2010

Description

Q.ty Variants 1 Technical Specifications:National approval[PG] 1 year: 2001[1], 1999[X], 2000[Y] Country: Belgium[B], Brasil[BR], Denmark[DK], Spain[E], France[F], Great Britain[GR], Italy[I], Israel[IL], Japan[J], Portugal[P], Rep. of Korea[ROK], Great Britain[UK], United States of America[USA] Technical Specifications:Up to engine n.MY500618[<500618], National approval[PG] 1 year: 2001[1], 1999[X], 2000[Y] Country: Austria[A], Germany[D], Holland[NL], Finland[SF] Technical Specifications:National approval[PG] 1 year: 2002[2] Country: Spain[E], France[F], United States of America[USA] Technical Specifications:National approval[PG] 1 year: 2001[1], 2000[Y] Country: Belgium[B], Denmark[DK], Spain[E], France[F], Great Britain[GR], Italy[I], Israel[IL], Japan[J], Portugal[P], Rep. of Korea[ROK], Great Britain[UK], United States of America[USA] Technical Specifications:From engine n.MY500618[>500619], National approval[PG] 1 year: 2002[2], 2003[3], 2004[4] Technical Specifications:European approval (frame ZD4SE) [SE], European approval (frame ZD4TS)[TS] 1 1 2 1 1 4 4 4

Page 93 / 107


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

ENGINE 29.40 Cylinder head 1

Pos. 11

Code AP8206286

O-ring 104,3x3,5

11

AP8206947

Outer O-ring D2,62

12

AP8206285

O-ring D51,5x1,78

13 14 14 15 16

AP8507839 AP8206976 AP8502668 AP8508882 AP8206948

Exhaust pipe fixing spring O-ring D25x2,6 O-ring D28,2x2,6 Spring fixing plate Inner O-ring D2,62

17

AP8502655

O-ring D7,65x1,78

07/05/2010

Description

Q.ty Variants 1 Technical Specifications:Up to engine n.MY500618[<500618] 1 Technical Specifications:From engine n.MY500618[>500619] 1 Technical Specifications:Up to engine n.MY500618[<500618] 1 1 1 1 1 Technical Specifications:From engine n.MY500618[>500619] 4 Technical Specifications:Up to engine n.MY500618[<500618]

Page 94 / 107


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos.

ENGINE 29.41 Cylinder - Piston 1

1

Code AP8206404

Description Cylinder with piston -NL-D40,3

1

AP8206760

Cylinder with piston

1

AP8206950

Cylinder with piston

1

AP8206950

Cylinder with piston

1

AP8206979

Cylinder with piston

2

AP8206250

Piston assy D40,3

2

AP8206955

Piston assy D40,3

2

AP8206955

Piston assy D40,3

07/05/2010

Q.ty Variants 1 Country: Austria[A], Germany[D], A,B,D,GR,E,F,UK,NL,P[EU], Holland[NL], Finland[SF] Technical Specifications:National approval[PG] 1 Country: USA (49 Countries Approval)[AM], Belgium[B], Brasil[BR], Denmark[DK], Spain[E], A,B,D,GR,E,F,UK,NL,P[EU], France[F], Great Britain[GR], Italy[I], I[II], Israel[IL], Japan[J], J[JJ], Portugal[P], Rep. of Korea[ROK], Great Britain[UK], United States of America[USA] Technical Specifications:Up to engine n.MY500618[<500618], National approval[PG] 1 Country: USA (49 Countries Approval)[AM], Belgium[B], Brasil[BR], Denmark[DK], Spain[E], A,B,D,GR,E,F,UK,NL,P[EU], France[F], Great Britain[GR], Italy[I], I[II], Israel[IL], Japan[J], J[JJ], Portugal[P], Rep. of Korea[ROK], Great Britain[UK], United States of America[USA] Technical Specifications:From engine n.MY500618[>500619], National approval[PG] 1 Technical Specifications:Full Power Version[f.p.], European approval (frame ZD4TS)[TS] 1 Technical Specifications:Limited version 45Km/h[45km], European approval (frame ZD4SE)[SE] 1 Country: Austria[A], Germany[D], A,B,D,GR,E,F,UK,NL,P[EU], Holland[NL], Finland[SF] Technical Specifications:National approval[PG] 1 Country: USA (49 Countries Approval)[AM], Belgium[B], Brasil[BR], Denmark[DK], Spain[E], A,B,D,GR,E,F,UK,NL,P[EU], France[F], Great Britain[GR], Italy[I], I[II], Israel[IL], Japan[J], J[JJ], Portugal[P], Rep. of Korea[ROK], Great Britain[UK], United States of America[USA] Technical Specifications:Limited version 45Km/h[45km], European approval (frame ZD4SE)[SE] 1 Country: Switzerland[SZ]

Page 95 / 107


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos.

ENGINE 29.41 Cylinder - Piston 1

Code

Description

Q.ty

2

AP8206955

Piston assy D40,3

1

2

AP8206956

Piston assy D40,6

1

2

AP8206956

Piston assy D40,6

1

2

AP8206956

Piston assy D40,6

1

2

AP8206957

Piston assy D40,8

1

2

AP8206957

Piston assy D40,8

1

07/05/2010

Page 96 / 107

Variants Technical Specifications:Euro1 homologation[E1], Full Power Version[f.p.], European approval (frame ZD4TS)[TS] Country: USA (49 Countries Approval)[AM], Belgium[B], Brasil[BR], Denmark[DK], Spain[E], A,B,D,GR,E,F,UK,NL,P[EU], France[F], Great Britain[GR], Italy[I], I[II], Israel[IL], Japan[J], J[JJ], Portugal[P], Rep. of Korea[ROK], Great Britain[UK], United States of America[USA] Technical Specifications:National approval[PG] Country: USA (49 Countries Approval)[AM], Belgium[B], Brasil[BR], Denmark[DK], Spain[E], A,B,D,GR,E,F,UK,NL,P[EU], France[F], Great Britain[GR], Italy[I], I[II], Israel[IL], Japan[J], J[JJ], Portugal[P], Rep. of Korea[ROK], Great Britain[UK], United States of America[USA] Technical Specifications:Limited version 45Km/h[45km], European approval (frame ZD4SE)[SE] Country: Switzerland[SZ] Technical Specifications:Euro1 homologation[E1], Full Power Version[f.p.], European approval (frame ZD4TS)[TS] Country: USA (49 Countries Approval)[AM], Belgium[B], Brasil[BR], Denmark[DK], Spain[E], A,B,D,GR,E,F,UK,NL,P[EU], France[F], Great Britain[GR], Italy[I], I[II], Israel[IL], Japan[J], J[JJ], Portugal[P], Rep. of Korea[ROK], Great Britain[UK], United States of America[USA] Technical Specifications:National approval[PG] Country: USA (49 Countries Approval)[AM], Belgium[B], Brasil[BR], Denmark[DK], Spain[E], A,B,D,GR,E,F,UK,NL,P[EU], France[F], Great Britain[GR], Italy[I], I[II], Israel[IL], Japan[J], J[JJ], Portugal[P], Rep. of Korea[ROK], Great Britain[UK], United States of America[USA] Technical Specifications:National approval[PG] Country: Switzerland[SZ]


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos.

ENGINE 29.41 Cylinder - Piston 1

Code

Description

Q.ty

2

AP8206957

Piston assy D40,8

1

3 4 5 6 6 6

AP8206019 AP8502846 AP8206292 AP8206952 AP8206953 AP8206954

Stop ring D12 Piston pin D12x34,5 Cylinder base gasket Piston ring set D40,3x1,2 Oversize piston rings D40,6 Oversize piston rings D40,8

2 1 1 1 1 1

07/05/2010

Page 97 / 107

Variants Technical Specifications:Euro1 homologation[E1], Full Power Version[f.p.], European approval (frame ZD4TS)[TS] Country: USA (49 Countries Approval)[AM], Belgium[B], Brasil[BR], Denmark[DK], Spain[E], A,B,D,GR,E,F,UK,NL,P[EU], France[F], Great Britain[GR], Italy[I], I[II], Israel[IL], Japan[J], J[JJ], Portugal[P], Rep. of Korea[ROK], Great Britain[UK], United States of America[USA] Technical Specifications:Limited version 45Km/h[45km], European approval (frame ZD4SE)[SE]


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Code AP8206281 AP8501478 AP8502624 AP8206231 AP8206263 AP8510039 AP8206610 AP8206608 AP8206617 AP8502836 AP8502652 AP8502498 AP8206260 AP8206604 AP8502626 AP8206609 AP8501471 AP8206607 AP8206622 AP8206624

07/05/2010

ENGINE 29.42 Primary gear shaft 1

Description Needle bearing DB14-12 Outside circlip D14 Bearing D15x35x11 Balance shaft Key Balance shaft 4x4x8 Bearing D17x40x12 6th pinion gear Z=25 3rd-4th pinion gear Z=19/22 Push rod D5x116,6 Clutch push rod D13 Ball 3/16" Blue steel washer D17,2x30 Conical spring washer Primary gear shaft Bearing D17x40x12 5th pinion gear Z=24 Outside circlip D18 2nd pinion gear Z=16 Primary gear shaft assy. 6 v.ta' Gear box assy 6 v.ta'

Q.ty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1

Page 98 / 107

Variants


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos.

ENGINE 29.43 Gearbox driven shaft 1

1 1

Code AP8206869 AP8206971

Description Intermediate gear Z=12 Intermediate gear Z=11

1

AP8276023

Intermediate gear Z=12

1

AP8276083

Intermediate gear Z=11

2 3 4 5 6 7 8 9 10 11 11 12 13 14 15 16 17 18 19 20 21 22

AP8501477 AP8509135 AP8507866 AP8206615 AP8206633 AP8206281 AP8501478 AP8206611 AP8206613 AP8206621 AP8502501 AP8206614 AP8206616 AP8206605 AP8206612 AP8206626 AP8502473 AP8502414 AP8206298 AP8206601 AP8206261 AP8206336

Outside circlip D20 Bearing D20x47x14 Outside circlip D20 5th wheel gear Z=25 Washer 14,5X27X0,4 Needle bearing DB14-12 Outside circlip D14 1st wheel gear Z=36 3rd wheel gear Z=29 Blue steel washer D20,45x28x0,6 Blue steel washer D20,45x28 4th wheel gear Z=27 6th wheel gear Z=24 Secondary gear shaft 2nd wheel gear Z=33 Oil seal w/ dust seal Int. notched washer D7 Nut M7x5,5 Fork guide pin Gear selector fork+pin 5-6 v.ta' Gear indicator spring Pin retainer

07/05/2010

Q.ty Variants 1 Technical Specifications:National approval[PG] 1 Technical Specifications:Limited version 45Km/h[45km], European approval (frame ZD4SE)[SE] 1 Technical Specifications:Full Power Version[f.p.], European approval (frame ZD4TS)[TS] 1 Technical Specifications:Limited version 60Km/h[60km], European approval (frame ZD4TS)[TS] 3 1 3 1 2 1 1 1 1 3 3 1 1 1 1 1 1 1 1 1 1 1

Page 99 / 107


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos. 23 24 25 26 27 28 29

Code AP8206283 AP8206598 AP8206269 AP8206619 AP8206599 AP8206600 AP8206623

07/05/2010

ENGINE 29.43 Gearbox driven shaft 1

Description Ball D9 Shift cam Blue steel washer D10x16 Fork guide pin w/shank Gear selector fork+pin 1-3 v.ta' Gear selector fork+pin 2-4 v.ta' Secondary shaft cpl. 6 v.ta'

Q.ty 1 1 1 1 1 1 1

Page 100 / 107

Variants


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13

Code AP8509178 AP8206358 AP8206331 AP8502520 AP8206606 AP8502356 AP8206269 AP8206332 AP8206299 AP8501972 AP8502448 AP8206344 AP8206270

07/05/2010

ENGINE 29.44 Selector 1

Description Oil seal D12x22x7 Circlip Fork ret.spring Washer D12,75x28 Selector shaft Gear lever return spring Blue steel washer D10x16 Selector spring guide bush Tachometer drive spindle Gear selector fork pins Spacer D12,4x14,4 Blue steel washer D12,3x22 Blue steel washer D12x17

Q.ty 1 2 1 1 1 1 1 1 1 1 1 1 1

Page 101 / 107

Variants


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Code AP8206310 AP8206267 AP8206256 AP8206271 AP8206247 AP8206322 AP8206248 AP8502432 AP8206258 AP8206272 AP8206279 AP8502533 AP8206265 AP8206287 AP8206253 AP8206344 AP8206266 AP8206343 AP8206308 AP8125913

07/05/2010

ENGINE 29.45 Clutch 1

Description Clutch - pair Z=20/71 Spacer D13x30x4 Aluminium clutch drum Washer D12 Driven clutch disc 1,2mm Driving clutch disc Clutch pressure plate Nut M14x1,25x6 Clutch spring Washer D5x15x2 Screw M5x0,8x20 Adjuster screw M14x1,25 Nut M12x1,25x7 Cover gasket Balance shaft driven gear Z=34 Blue steel washer D12,3x22 Nut M12x1 H=5 Flanged nut M12x1,25 Balance shaft driv. Gear Z=34 Balance shaft gear cpl.

Q.ty 1 1 1 1 3 4 1 1 4 4 4 1 1 1 1 1 1 1 1 1

Page 102 / 107

Variants


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

ENGINE 29.46 Clutch cover 1

Pos. 1 2 3 4 5 6 7 8 8 9 10 11 12 13 14 15 16

Code AP8206345 AP8206277 AP8501467 AP8206327 AP8206328 AP8206309 AP8206245 AP8276027 AP8509334 AP8502759 AP8206235 AP8206262 AP8206202 AP8206320 AP8206508 AP8502571 AP8206880

Description Blue steel washer D8,2x15x1 Blue steel washer D8,4x16 Outside circlip D8 Idle gear assy Z=13/24 Water pump driven gear Z=30 O-ring D12,3x2,6 Oil filler plug Cable guide+sc.+nut Cable guide+sc.+nut Oil plug seal D8x14 Adjuster bridge O-ring D11,8x2,4 Screw M6x12 Pump inlet hose Screw M6x25 Screw M6x55 Clutch cover cpl., brown

16

AP8206881

Clutch cover cpl., black

16

AP8206978

Clutch cover cpl., green

16

AP8276001

Clutch cover cpl., violet

17

AP8502758

Oil plug seal D6x12

07/05/2010

Q.ty Variants 3 1 2 1 1 1 1 1 Technical Specifications:From engine n.M3601662[M2] 1 Technical Specifications:Up to engine n.M3601661[M1] 1 1 1 2 1 2 1 1 Country: Austria[A], Germany[D], A,B,D,GR,E,F,UK,NL,P[EU], Holland[NL], Finland[SF] Technical Specifications:National approval[PG] 1 Country: USA (49 Countries Approval)[AM], Belgium[B], Brasil[BR], Denmark[DK], Spain[E], A,B,D,GR,E,F,UK,NL,P[EU], France[F], Great Britain[GR], Italy[I], I[II], Israel[IL], Japan[J], J[JJ], Portugal[P], Rep. of Korea[ROK], Great Britain[UK], United States of America[USA] Technical Specifications:National approval[PG] 1 Technical Specifications:European approval (frame ZD4SE) [SE], European approval (frame ZD4TS)[TS] 1 Technical Specifications:European approval (frame ZD4SE) [SE], European approval (frame ZD4TS)[TS] 1 Page 103 / 107


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

ENGINE 29.46 Clutch cover 1

Pos. 18 19 20 21 22 23 24 25 26 26

Code AP8206649 AP8206334 AP8206338 AP8206335 AP8508669 AP8509130 AP8502566 AP8502555 AP8206719 AP8206719

Description Water pump casing, grey Water pump body seal Pump body roller D4x10 Water pump shaft+Impeller Roller D3x21,8 Oil seal D10X18X4 Screw M6x30 Cap screw+shank M6x6 Clutch cover+pin Clutch cover+pin

26

AP8276005

Clutch cover+pin

07/05/2010

Q.ty Variants 1 1 2 1 1 1 7 1 1 Technical Specifications:National approval[PG] 1 Technical Specifications:Up to engine n.M3601661[M1], European approval (frame ZD4SE)[SE], European approval (frame ZD4TS)[TS] 1 Technical Specifications:From engine n.M3601662[M2], European approval (frame ZD4SE)[SE], European approval (frame ZD4TS)[TS]

Page 104 / 107


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

ENGINE 29.47 Right crankcase 1

Pos. 1 2 3 4 5 6 7 8 9 10 10

Code AP8206257 AP8206259 AP8206875 AP8509179 AP8206876 AP8206296 AP8206288 AP8206276 AP8206295 AP8206603 AP8206603

Description Clutch lever cpl. Clutch lever return spring Washer D14x26x0,5 Oil seal D15x24x5 Oil breather union Neutral indicator switch+seal Gasket 9,9x16x1 Screw M6x40 Crankcase pin D11,5x12 Crankcase assy Crankcase assy

10

AP8206973

Crankcase assy

11 12

AP8206874 AP8206137

Oil breather pipe D3x5 L=450 Cable-guide

07/05/2010

Q.ty Variants 1 1 1 1 1 1 1 13 2 1 Technical Specifications:National approval[PG] 1 Technical Specifications:Limited version 60Km/h[60km], Full Power Version[f.p.], European approval (frame ZD4TS) [TS] 1 Technical Specifications:Limited version 45Km/h[45km], European approval (frame ZD4SE)[SE] 1 1 Technical Specifications:European approval (frame ZD4SE) [SE], European approval (frame ZD4TS)[TS]

Page 105 / 107


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos. 1 2 3 4 5 6 7 8 9 10 11 12

Code AP8206202 AP8206262 AP8206251 AP8502589 AP8502757 AP8509209 AP8206299 AP8206252 AP8206277 AP8502586 AP8502759 AP8206240

07/05/2010

ENGINE 29.48 Left crankcase 1

Description Screw M6x12 O-ring D11,8x2,4 Tachometer driven gear Hex stop scrw M12x1,25 Gasket D12x17x1 Pin D8,51x7,6 Tachometer drive spindle Tachometer driving gear Blue steel washer D8,4x16 Oil drain hex screw M8x10 Oil plug seal D8x14 Tachometer ouput flange

Q.ty 2 1 1 1 1 2 1 1 2 1 1 1

Page 106 / 107

Variants


Chassis prefix: ZD4PG, ZD4SE0, ZD4TS0, ZD4TSB, ZD4TSJ Engine prefix:

RS 50 323X - RS 50 1999-2005

Assembly Code Description Revision

Pos.

ENGINE 29.49 Ignition unit 1

1 2 3 4 5 6 7 8 9

Code AP8212367 AP8206341 AP8206274 AP8509211 AP8206716 AP8206625 AP8206646 AP8509891 AP8206305

Description Starter motor Starter motor support strap Screw M5x12 Screw M5x20 Hex socket screw M4x10 Cdi magneto assy Flywheel cover, grey Nut M10x1,2x15 Gasket set

9

AP8206951

Gasket set

10 11

AP8206304 AP8206293

Oil seals - set Flywheel housing cover gasket

07/05/2010

Q.ty Variants 1 1 1 5 3 1 1 1 1 Technical Specifications:Up to engine n.MY500618[<500618] 1 Technical Specifications:From engine n.MY500618[>500619] 1 1

Page 107 / 107


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