WHY PRODUCING A MICROBIAL INOCULANT WITH A JOHNSON-SU BIOREACTOR COULD INCREASE PRODUCTIVITY ON REGENERATIVE FARMS Johnson-Su bioreactors have become all the rage on some regenerative farms. But what are they and how do you use them? By Mike Abram If first lockdown was all about building a firepit from spare discs, last autumn saw a surge in the construction of JohnsonSu bioreactors being showcased on social media. A Johnson-Su bioreactor is a method of creating fungal-rich compost, and was developed by Dr David Johnson, adjunct professor at California State University’s Center for Regenerative Agriculture and Resilient Systems, and his wife HuiChun Su. In his research looking at biological soil enhancements for the Institute of Sustainable Agriculture at New Mexico State University he found the ratio between fungi and bacteria in the soil is critical to a plant’s productivity in healthy agricultural systems. As ecosystems increase in their productivity from bare soil to forests, the balance changes from a bacterialdominant to a fungal-dominant system, as well as going from low to high carbon content in soils, he explains. “Most agricultural systems are currently bacterial-dominant, low carbon and low production. Weeds grow very well in these systems, but their purpose is to begin to transition poor soils up this ladder of succession,” he says. But ideally agricultural soils need to be around 1:1 fungal:bacteria for arable crops and vegetables to do well. “In order to stay on that rung of the ladder, we do need some controlled disturbance.” That disturbance can be created by grazing animals, which with their activity and dung, create a microbiological inoculation event that moves with the animals. Dr Johnson has tried to mimic that system on arable land. “Not everyone can have or want grazing animals in their system.” The result was the Johnson-Su 26 DIRECT DRILLER MAGAZINE
bioreactor. “It produces a fungaldominant and biologically diverse compost. The bioreactor mimics what happens to dung and organic matter on prairies – it’s approximately 70% moisture content, doesn’t require turning, shouldn’t freeze and is always aerobic.” Built using easily sourced, relatively cheap materials (see box), it’s placed on a pallet to allow good airflow from below, keeping the process aerobic, together with the six air columns created with pipes during the construction and filling phase. “The pipes are pulled out after 24 hours as the pile completely stabilises itself with newly developed fungal hyphae and actinomycetes.” Filling takes three to four hours, and he recommends material is wet when it is added. He uses a plastic bath tray with a wheelbarrow tipped up so wet material can drain back into the bath for this process. First, he adds dry, if necessary chipped or chopped material into the water bath to soak it, and then with a fork transfers that to the wheelbarrow to drain, before moving it to the bioreactor via buckets. Once filled the compost can reach temperatures of 70C usually in the first week, depending on the material used to fill it, but after it returns below 27C, around 100 Red Wiggler composting worms are added. “At that point they will survive. If you’ve done it right by the time you’ve
finished it will be full of baby worms that have eaten everything that has been usable.” An irrigation system is used to make sure the compost is kept at around 70% moisture. In his hot environment he irrigates once a day for about a minute. “One way to judge if you are at 70% moisture is to squeeze it with your hand – you should just about be able to squeeze a drop of water out.” To completely make the compost takes a year, allowing the microbial diversity to increase significantly. Following Dr Johnson’s design produces around 300kg of finished product from 900kg of wet material. In initial greenhouse trials he found the compost produced double the plant growth compared with any of eight other commercial composts, despite it being low in nitrogen, potassium and phosphorus, which are critical for growth. “So we thought OK, it’s organic matter. Organic matter is important, but that did not correlate well to plant growth either,” he says. However, he found the fungal:bacterial ratio was a strong predictor of plant growth, with the Johnson-Su compost being fungal dominant. Further experiments examining how fungal to bacterial ratio affected plant partioning of carbon and nitrogen
ISSUE 14 | JULY 2021
