Engineering Review July 2016 by Divya Media Publications Pvt. Ltd.

Omira Engineered Products â&#x20AC;&#x201C; A PHILLIPS CORP Group Company

Volume 16 No. 03 | July 2016 | ` 200 | www.engrreview.com RNI No. MAHENG/2004/15135

Omira Engineered Products â&#x20AC;&#x201C; A PHILLIPS CORP Group Company

Volume 16 No. 03 | July 2016 | ` 200 | www.engrreview.com RNI No. MAHENG/2004/15135

2 EDITORIAL INDEX A ABB INDIA ADOR WELDING

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KSB PUMPS

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126

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138 42 199 30

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4 NEWS

PUMPS-VALVES

KSB’s new launch: Etabloc - The compact close-coupled pumps KSB in India launched new monobloc pumps – Etabloc. Pump and motor connected in one compact unit results in an extremely compact and space-saving design. And all this without sacrificing excellent energy efficiency for which

KSB pumps are known for. Etabloc pumps finds large applications in industrial as well as construction segment. Pumps are designed to handle clear water, cooling water, swimming pool water, drinking water, spray irrigation, heating and ventilation, condensate etc. There are 43 different sizes of pumps available for selection. They can deliver heads up to 160 mtrs with flow up to 640 m 3 / hr. Motors up to 110 kW can be coupled with the pumps. Stub shaft design feature eliminates the need for coupling alignment. Optimized hydraulic system ensures high efficiency. Great choice of materials and mechanical seal are available making the pump suitable for a variety of applications. KSB make IEC stand-

ardized IE2 high efficiency motors are with IP55 enclosure proves the pump set is robust in construction and safe for life. Back pull out design allows easy maintenance and large seal chamber facilitates easy and faster cooling of mechanical seal. Etabloc pumps will be sold through KSB’s wide sales network available pan India and will also be backed with a strong aftermarket network of KSB’s own 4 service stations as well as over 150 authorized service centers.

For more information Website: www.ksbindia.co.in

MATERIAL HANDLING

Maini showcases comprehensive warehousing solutions at India Warehousing Show The Maini Group participated in the 6th edition of India Warehousing Show at New Delhi that offered a great platform for companies from the warehousing industry to showcase their products and capabilities to the user industry segment. The event was staged at Pragati Maidan during 8-10 June. Maini showcased comprehensive warehousing &amp; material handling solutions at the show. This included various racking and storage solutions for warehouses (pallet racking, mezzanine, shelving) to optimize their storage space. 1Ton battery operated pallet truck, suitable for narrow aisle warehouses

and 1.5 ton Yale Maini electric forklift were also exhibited. Maini Materials Movement also introduced Goods Lift in their stall. It is an ideal solution for stores and mezzanine area to transport material from one floor to another in multi-level warehouses. With its smooth integration option with existing storage system and best of safety features, it was an instant attraction for the visitors at the show. Rahul Sagar, AGM-Marketing, Maini Group commented “The show helped us to strengthen Maini’s position as a comprehensive warehousing solutions provider. We received enthusiastic response from all the business visitors for our solutions. With Delhi NCR becoming a major warehousing hub in the country, the show was strategically located in Delhi.”

For more information www.mainimaterials.com JULY 2016 | www.engrreview.com

6 NEWS

ENGINEERING

o9 Solutions to mpower Indian companies with innovative cloud Decision Management Solutions Indian companies will stand to benefit from the cloud-based Intelligent Decision Management platform - mpower from o9 Solutions, thereby improving process management and driving up their organizational value. o9 Solutions - Indian Entrepreneurs led USbased technological solutions provider aims to offer beneficial simple-to- use analytics, planning and performance management solutions to Indian enterprises for decision making in Sales, Supply Chain, Product Portfolio and P&amp;L management process to drive value. o9 aims to create the most value generating enterprise software by transforming the ability of making important decisions in large enterprises in India. Apart from some big names abroad, in India, it has, besides others, the most respected clientele including Asian Paints Ltd who have experienced remarkable improvement in their operational efficiency through cloud based software provided by o9 Solutions. In just 16 weeks, o9 Solutions brought the 70+ year old Asian Paints Ltd., India’s largest and Asia’s second largest paint company, with a turnover of INR 155.34 billion (FY 2016) – live on the next generation collaborative Demand Management and Sales & Operations Planning using o9 Solutions’ Cloud Platform - mPower. “With this next generation collaborative planning process, we will see better alignment between marketing, sales and supply chain, leading to improved service levels while con-

JULY 2016 | www.engrreview.com

trolling our inventory and supply chain costs. It will further improve our competitive advantage in servicing our dealers and end customers” said Mr. Manish Choksi, Head of Strategy and Chief Information Officer of Asian Paints. Companies are now utilizing next generation solutions to empower their workforce and distributors/brokers and o9’s solutions’ platform is tailored for progress and innovation. Besides Sales &amp; Marketing, Supply Chain, Product Portfolio and P&L management process, the cloud DMS is also beneficial in Retail, integrated Business planning, Process &amp; Finance, Talent & Services, R&D, and provides customized digital age solutions to Build- yourown processes. Speaking on o9’s growth and development, Co-Founder and Chairman of o9 Solutions, Mr. Sanjiv Sidhu commented, “India is an advanced intelligent information technology (IT) marketplace and the world&#39;s largest sourcing destination for the IT industry (approximately 67 per cent of the US$ 124-130 billion market) o9 is poised to deliver customer value faster than anyone else in a robust and scalable way. Our Decision Management Platform enables customers with unprecedented flexibility to handle business changes and drive wide user adoption and the platform will augur in transparency and accountability to development. Our cloud based Decision Management solutions will ensure organizational improvements and up the ante on enterprise value”. o9 Solutions Inc, founded by Mr Sanjiv Sidhu and Mr Chakri Gottemukkala in 2009 is a leading provider of cloud-based Decision Management Solutions, empowering Sales, Supply Chain, Product Portfolio and P&L management processes. Recognizing that process adoption is vital to driving value in large, complex organizations, o9 has focused its technology and delivery methodologies to drive viral adoption by providing powerful but simple

to use analytics, planning and performance management capabilities. Headquartered in Dallas, US, the company has a fully operational office in Bangalore, India. The company is now on a mission to expand and earn most valuable solutions partner status with 100% of its clients in India. - P.K. Balasubbramaniian

SANJIV SIDHU, Founder/Chairman Sanjiv Sidhu’s career has focused on helping large organizations consistently achieve superior results via improved planning and execution of plans. Based on the belief that businesses react too slowly to rapidly changing conditions, Sanjiv’s concentration has been on helping organizations implement new processes to boost agility and adaptability. Several Global 1000 corporations have implemented his methodology and achieved billions of dollars of value. As founder and chairman of o9 Solutions, Sanjiv is working alongside some of the world’s smartest minds, both within o9 and in o9’s clients, to continue to develop methodologies to optimize business performance in rapidly changing business environments. Prior to this, Sanjiv Sidhu founded i2 Technologies and served as Chairman and CEO for over 15 years. i2 is often cited as the thought leader in supply chain management and credited with creating more value for clients via supply chain planning than any other solution provider. Be-fore founding i2, Sanjiv was an engineer working in the artificial intelligence laboratory at Texas Instruments in Dallas. His work focused on studying how humans make optimization decisions, and combining best practices in decision making with mathematical techniques to create new software for business planning.

For more information www.o9solutions.com

8 NEWS

POWER

Lapp makes it into the TOP 100 The TOP 100 companies, a title bestowed upon the most innovative German SMEs, are to be named in the 23rd edition of this competition. The Lapp Group is among the innovative elite this year. The Stuttgart-based company had taken part in a demanding scientific selection process to achieve this status. The Group’s innovation management and success in innovation were examined. The mentor of the innovation competition, RangaYogeshwar, will present the award for Top Innovator during the German SME Summit on 24 June in Essen. The innovative strength behind the Lapp Group, which has been awarded the TOP 100 seal, has a name: “technology and innovation management” or TIM for short. The workshops of the same name run by the Stuttgart-based experts in connection technology are a breeding ground for new ideas. Employees from around the world working in a wide range of roles are invited to develop new solution approaches for customers three or four times per year. There are also a number of smaller TIM workshops in various departments throughout the company. “Our aim is for our employees to view innovations as part of their day-to-day work going forward so that they no longer need managers in order to come up with innovations,” said Siegbert Lapp, Chairman of the Supervisory Board. The Top Innovator develops and produces complete solutions for cable technology and creates a broad portfolio of branded products, including flexible cables, power and control cables, data and fibre optic cables, cable

JULY 2016 | www.engrreview.com

glands, industrial connectors and cable accessories. 3,300 or so employees around the world work for the family company, which was founded in 1959. 1,200 of these employees are based in Germany. The portfolio of standard products, not including the company’s countless specialpurpose solutions, now consists of over 40,000 items. This huge range is the result of many successful innovations. Lapp is the market leader in the industry in Germany as well as being in the top tier internationally. Georg Stawowy, Member of the Board for Technology and Innovation, explains Lapp’s philosophy for innovation: “Firstly, we want to tap into new markets with our innovations. Secondly, we want to be the company that is always providing the latest and best products.” Over 4,000 companies expressed an interest in participating in TOP 100 this year. 366 applied for the qualifying round. 284 reached the final round. 238 then managed the leap into the TOP 100 (a maximum of 100 companies in each of the three size categories). The companies

were once again assessed by Professor Nikolaus Franke and his team at the Chair for Entrepreneurship and Innovation of Vienna University of Economics and Business. They used 100 parameters in five assessment categories – “innovation-friendly executive management”, “innovation climate”, “innovative processes and organisation”, “innovation marketing / external orientation” and “innovation success” – to perform their evaluation. The TOP 100 companies are seen as the trendsetters in their industries. This is also reflected in the assessment’s figures: Among the companies, 97 are market leaders on a national scale and 32 are market leaders on a global scale. Looking at recent statistics, they generated an average of 40 percent of their turnover with market innovations and product improvements brought onto the market ahead of their competitors. Their sales growth was around 28 percentage points higher than the respective average in the industry. In total, the SMEs have filed 2,292 national and international patents over the past three years. This

innovative capacity is also paying off in the workplace as the TOP 100 companies are planning to hire around 9,500 new employees over the next three years. RangaYogeshwar, the mentor of TOP 100 who is also a science journalist and TV presenter, is impressed by the quality of the companies and is hoping to see others follow in their footsteps: “The way in which the TOP 100 companies come up with new ideas and develop groundbreaking products and services from these ideas is truly remarkable. I am so glad that this award shines a light on these qualities. Hopefully their success will encourage other companies to follow suit. After all, this culture of innovation will become increasingly significant to all companies in future.” TOP 100: The competition Compamedia has been awarding the TOP 100 seal for high innovative capacity and outstanding success in innovation to SMEs since 1993. Professor Nikolaus Franke from the Institute for Entrepreneurship and Innovation of Vienna University of Economics and Business has been the competition’s Scientific Director since 2002. Science journalist and TV presenter RangaYogeshwar is the mentor of TOP 100. The Fraunhofer Society for the Promotion of Applied Research and the German Association for Small and Medium-Sized Businesses (BVMW) are project partners. manager magazin also supports the competition as a media partner.

12 CONTENTS

Vol 16 Issue 03 | JULY 2016

COVER STORY

IN FOCUS

86 Airpipe: Extending the growth horizon

88 MEHTA CAD CAM: The legacy of excellence

78 Yaskawa: The 100 year legacy of excellence Mr. Akinori Urakawa, President and CEO Yaskawa India Private Limited

90 High quality & high precision are the buzzwords of any Die-Mould business

94 Intralogistics is a cornerstone of the global economy

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EDITORIAL BOARD

Mr. T. P. Singh Director - S&M Flir Systems India Pvt. Ltd.

Mr. Ashok Sheth Chairman Solitaire Machine Tools Ltd.

Mr. S. A. Mohan Chief Executive Officer Maini Materials Movement Pvt. Ltd.

Mr. Rajesh Ballamwar Director Prolific Systems & Technologies Pvt. Ltd.

Prof. R. Sreedaran Faculty - Atharva College of Engineering

Mr. P.K. Balasubbramaniian President VBS Corporate Support

Mr. Ravin Mehta Managing Director Neel Controls/Neel Industrial Systems Pvt. Ltd.

Mr. C. S. Limaye Director Supertech Instrumentation Services India Pvt. Ltd.

FOR ADVERTISING ENQUIRY CONTACT: Email: shekhar@divyamediaonline.com All rights reserved. No part of this magazine may be reproduced in any form without the permission of the Editor. ENGINEERING REVIEW is owned, printed & published by Shilpa Kadam, published from 3rd Floor, Harmony Tower, Netaji Subhash Road, Court Naka, Thane (W) Thane-400 602 Tel: +91 22-25380574/75 Telefax: +91-22-25418254, Editor : Rajeev lyer. Important: Whilst care is taken prior to acceptance of advertising copy, it is not possible to verify its contents. ENGINEERING REVIEW can not be held responsible for such contents, nor if any losses or damages incurred as a result of transactions with companies, association or individuals advertising in the publications. Articles, interviews published in ENGINEERING REVIEW are the personal views and expressions of its authors. ENGINEERING REVIEW does not necessarily agree to it. ENGINEERING REVIEW can not be held responsible for such articles / interviews. We therefore recommend that readers make necessary enquiries before sending any money or entering into any agreements with advertisers or otherwise acting on an advertisement in any matter whatsoever.

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14 CONTENTS

Vol 16 Issue 03 | JULY 2016

NEWS

WOMEN ENTREPRENEURS

PROFILE

KSB’s new launch: Etabloc The compact close-coupled pumps

Maini showcases comprehensive warehousing solutions at India Warehousing Show

o9 Solutions to mpower Indian companies with innovative cloud Decision Management...

82 Expanding the growth horizon

100

“Leaders are not born but made with years of hard.......

“We envision to become a Global technology leader”

102

104

CASE STUDY

Lapp makes it into the TOP 100

Atlas Copco expands its GA VSD+ technology range

Safexpress launches ultramodern Logistics Park in Varanasi

134 How to enable secure monitoring of indoor.........

“The smiles of my customers motivate my going to work.”

“We want to emerge as a TECHNOLOGICALLY ADVANCED........

TECH TRENDS AIR COMPRESSOR

AUTOMATION

KEPL awarded by CII for Kaizen practices

Hanna Instruments introduces Hanna Lab app for Android

138 Making the entrepreneurial dream possible

Igus launches first carriage for linear guides

Tata Power Club Enerji saves 17.25 Million units nationally

IEEMA welcomes Central Electricity Authority decision

MICA network commences activities JULY 2016 | www.engrreview.com

114

AIR PIPING SOLUTIONS

ROLLON: How to choose the right Telescopic Bearing

POWER

MACHINE TOOLS

140 How Rishabh CTs deliver technological excellence

126

Shell Lubricants India appoints Mansi Madan Tripathy as new MD

112

FLIR® brings richer detail images to all its handheld industrial & building cameras

146 How Mezit Technology accelerated digital printing

BUSINESS AVENUES

191

150 Kennametal helps aerospace jobshop meet critical delivery date

PRODUCT SHOWCASE

197

Time-deď&#x20AC; nite Delivery Extensive Distribution Network 24 x 7 Pickup and Delivery Sunday/Holiday Delivery Real-time Tracking Different Airline Carriers Fastest Transit-time Multimodal Connectivity Dedicated Handling Process Competitive Pricing

16 NEWS

ENGINEERING

Solvay launches New Technyl® Halogen-Free Flame Retardant Range India– Solvay Engineering Plastics, a world leader in polyamide-based performance materials, has unveiled at this year’s Chinaplas an advanced PA6.6 polymer technology to offer the possibility of further miniaturization and enhanced aesthetics to the consumer electronics market in Asia; home of industry’s largest manufacturing base. This innovative solution combines the characteristics of halogen-free flame retardancy with high flow and low migration, while reducing corrosion during the injection process. “Driven by increasingly sophisticated consumer demands, many of our Asian customers in the consumer electronic industry do not only need to meet stringent flammability regulations for their exports worldwide, but also face the challenges of further miniaturization and long lasting surface aesthetics for their product development,” said Wilson Chan, Global C&E (Consumer & Electrical) Market Director for Solvay Engineering Plastics. “Our new generation halogen-free flame retardant PA6.6 provides the right solution for these challenges and bring significant environmental benefits compared to halogenated flame retardant polyamide materials.” The new series of products significantly strengthens Solvay’s existing range of Technyl® ‘60’ halogen-free flame retardant materials which span from high-flow Technyl® Star PA6 to high-performance Technyl® One product grades. A breakthrough feature of the new formulated polymer Technyl® A 60SX is to help customers solve the aesthetics problem caused by the migration phenomena, which may lead to the formation of deposits or causing vents to clog. “For consumer electronics that require optimum surface aspect, this aesthetic problem is intolerable,” added Wilson Chan. “Our unique technology helps to keep migration on the part at a very low level to ensure an attractive appearance over the long term.“ Solvay’s world-class polyamide chemistry also opens wider windows for designers and molders thanks to its excellent flowability. It can particularly address the wall thickness challenges facing most of the connector makers for consumer electronics. This upgraded portfolio of Solvay Engineering Plastics’ halogen-free flame

JULY 2016 | www.engrreview.com

Solvay Engineering Plastics has complemented its broad portfolio of Technyl® performance polyamides for the consumer electronics and electrical protection markets with an advanced PA6.6 technology that combines fully certified, halogen-free flame retardancy with ease of processing in a superior high-flow and low-migration formulation. (Photo courtesy Solvay Engineering Plastics)

retardant Technyl® materials are also perfect solutions for application in electrical protection devices which require excellent flame retardant properties, minimized tooling corrosion, and optimum surface aspect. About Solvay Engineering Plastics Solvay Engineering Plastics is the global specialist in polyamide-based engineering plastics, with more than 60 years of experience in the development, manufacture and marketing of a complete range of high-performance materials under the Technyl® brand for demanding applications in automotive, electrical and electronics, construction, consumer goods and other markets. With a growth strategy bolstered by six production sites worldwide, Solvay Engineering Plastics employs its expertise and innovation capabilities in order to serve the needs of its customers more closely through a global network of technical and R&D centers. Learn more on Technyl® brand at www.technyl.com.

About Solvay An international chemical and advanced materials company, SOLVAY assists its customers in innovating, developing and delivering high-value, sustainable products and solutions which consume less energy and reduce CO2 emissions, optimize the use of resources and improve the quality of life. Solvay serves diversified global end markets, including automotive and aerospace, consumer goods and healthcare, energy and environment, electricity and electronics, building and construction as well as industrial applications. Solvay is headquartered in Brussels with about 30,000 employees spread across 53 countries. It generated pro forma net sales of €12.4 billion in 2015, with 90% made from activities where it ranks among the world’s top 3 players. Solvay SA (SOLB) is listed on Euronext in Brussels and Paris (Bloomberg: SOLB:BB – Reuters: SOLB.BR). For more information Web: www.solvay.com

18 NEWS

ENGINEERING

Solvay Obtains Extensive Drinking Water Contact Approvals India– Solvay Engineering Plastics, a world leader in polyamide-based performance materials, announced that its entire range of Technyl® PA6.6 and Technyl® eXten PA6.10 materials for plumbing applications has obtained full drinking water contact approvals from the following leading certification authorities: NSF-61 (U.S.); WRAS (UK); ACS (France); KTW and W270 (Germany). Solvay is one of the few material suppliers worldwide to offer full European and American certification. This comprehensive compliance uniquely positions Solvay to globally support customers seeking specific local regulatory clearances for plumbing parts in contact with potable water. Typical end products in this market include pumps, water meters, manifolds, fittings and valves as well as boilers,

filters and other plumbing components. In addition, Technyl® PA6.6 materials are FDA approved and all Technyl products in the plumbing portfolio meet European Regulation (EU) 10/2011 as amended for materials intended to come into contact with food. “Very few industries impose more stringent standards than plumbing in terms of safety and health, especially with respect to choosing materials for products and components coming into contact with water. We’re dedicated to working with our customers to design solutions which protect end-users from potential hazardous substances coming from drinking water systems.” said Wilson Chan, Global C&E (Consumer & Electrical) Market Director for Solvay Engineering Plastics. “Choosing our Technyl® plumbing materials with complete

certification in place can significantly shorten the product design and approval time for global manufacturers.” Customers in the plumbing industry are increasingly looking for solutions that will help them address cost and performance challenges in this demanding and regulated environment. PA-based Technyl® products from Solvay Engineering Plastics leverage the company’s expertise in metal replacement, providing a number of key benefits over conventional plumbing materials such as brass, copper, nonalloy steel and aluminum. They eliminate the risk of galvanic corrosion associated with these metals reduce cost and facilitate compliance with tighter regulations on permissible levels of lead in drinking water.

As one of only few polyamide suppliers, Solvay Engineering Plastics has obtained extensive drinking water contact approvals across its entire range of Technyl® PA6.6 and Technyl® eXten PA6.10 materials for plumbing applications. One of many applications for Technyl® in plumbing systems is the replacement of meter housings manufactured from brass and other high end plastics. (Photos courtesy Solvay Engineering Plastics)

Fully assembled plastic water meter using Technyl® A 218W 50 Black FA (PA6.6)

Brass water meter housing and polymer replacement using Technyl® A 218W 50 Black FA (PA6.6)

JULY 2016 | www.engrreview.com

For more information Web: www.solvay.com

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22 NEWS

AIR COMPRESSOR

Atlas Copco expands its GA VSD+ technology range One of Atlas Copco’s most popular compressor ranges just got even better. Starting mid-2016, even more of the company’s GA oil-injected rotary screw compressors will be available with the ground-breaking and energy-saving variable speed drive plus (VSD+) technology. In 2013, Atlas Copco introduced the next generation of its revolutionary variable speed drive technology – VSD+. It allows energy savings of, on average, 50% compared to conventional compression and gives GA compressors a much smaller footprint.

Atlas Copco has been phasing in this new technology. Until now, only GA 7-37 compressors came with VSD+. But that will change soon. Starting in mid-June, all pack and full feature versions of the GA 37, GA 45, GA 55 and GA 75 kW compressors will also be available worldwide with VSD+ technology. “For Atlas Copco customers, this means they can get a proven, high-quality product that delivers significant energy savings and efficiency,” said Bert Derom, Vice President of Marketing of the Atlas Copco Industrial Air

Division. An Atlas Copco GA VSD+ compressor features an iPM (Permanent Magnet) motor, a new compression element and a sentinel valve. These new technologies allow it to deliver even more energy savings than the first generation of VSD compressors. Free Air Delivery (FAD) and Specific Energy Requirement (SER) both improved by up to 9%. This means customers get up to 9% more air while using up to 9% less energy with the GA VSD+ compared to the GA VSD.

ELECTRONICS

STMicroelectronics & SAG launch tiny NFC tag for IoT STMicroelectronics and Securitag Assembly Group (SAG), a leading supplier of RFID transponders announced a tiny NFC Ferrite Tag that uses STMicroelectronics’ ST25 NFC tag IC for IoT (Internet of Things) data-transmission applications. Small, light, and thin, the NFC Ferrite Tag can be surface-mounted during production through the metal pad that can be directly soldered to the PCB surface. In addition, the NFC Ferrite tag can function when placed on metal products because of its anti-metallic interference characteristics. These features make it highly attractive for IoT data-transmission applications in consumer electronics, wearable devices, and smart healthcare products. The tiny NFC Ferrite Tag perfectly suits the need for smaller, thinner, and lighter design for wearable products where compactness is critical. Along with its small dimensions (4.9 x 3.0 x 2.5 mm), the NFC Ferrite Tag with an embedded antenna demonstrates outstanding RF performance, benefiting from ST’s state-of-the-art ST25TA02K NFC Forum Type 4 tag IC with built-in NDEF (NFC Data Exchange Format) message support. This allows the NDEF data to be directly executed through an Android NFC phone without any dedicated application software. In addition to NDEF support, the ST25TA02K features a 20-bit counter and 128-bit password to protect read / write access to the 2Kbit EEPROM memory. With ST’s global reach and semiconductor leadership, combined with SAG’s professional manufacturing of RFID tags, the two companies aim to accelerate innovation and new product development that strengthens the competitiveness of their customers’ final products.

JULY 2016 | www.engrreview.com

24 NEWS

LOGISTICS

ENGINEERING

Safexpress launches De Dietrich Process ultra-modern Logistics Systems launched Park in Varanasi external protection of glass-lined parts

Safexpress, India’s largest supply chain & logistics firm, launched its ultra-modern Logistics Park at Varanasi today. The development of the Safexpress Logistics Park has been done on a land area of 25,000 square feet. Speaking at the launch ceremony, Rubal Jain, Managing Director, Safexpress said, “Varanasi is the spiritual capital of India and a important city from the perspective of supply chain & logistics. The growth trend in Varanasi is likely to improve significantly in times to come as the government is planning numerous initiatives around the city. Despite being an industrial hub, the state does not have adequate warehousing and logistics infrastructure to support the huge number of industries in the region. The Safexpress logistics park at Varanasi will help in bridging the infrastructure

gaps and serve the supply chain & logistics requirements of the entire UP region.” Highlighting the USP of the Logistics Park at Varanasi, Rubal Jain said, “We have taken special environment-friendly initiatives at the Logistics Park by investing in rainwater harvesting, developing a special green zone and using natural sunlight during the daytime to conserve energy. Our Logistics Park at Varanasi enables loading & unloading of over 12 vehicles simultaneously. The dedicated bays and docks at our Logistics Park in Varanasi provide an uninterrupted and unidirectional flow of inbound and outbound goods. The Logistics Park has a floor load capacity of 6 metric tonnes per square meter and has a truck docking area width of over 100 feet.”

For more information www.safexpress.com JULY 2016 | www.engrreview.com

To address the problems of its customers, particularly in pharmaceutical and fine chemicals, sensitive to the risk of contamination of their products by paint chips, De Dietrich Process Systems has developed a new exterior nickel coating for glasslined parts. This coating is particularly suitable for glass-lined accessories such as manhole covers, protection rings and even some AE reactor covers, or process peripheral such as piping. The external protection of process equipment (reactors, piping, etc.) in glass-lined steel is traditionally provided by the paint. These paints have excellent corrosion resistance but may in places be subject to high mechanical stress, and flake.

The GMP (Good Manufacturing Practices) standards of the pharmaceutical industry prohibit the fact that a paint flake can contaminate the final product. To address this risk, De Dietrich Process Systems has developed a nickel coating solution that provides corrosion protection comparable to painting, while eliminating the risk of chipping. Indeed, nickel coating has outstanding properties: • Bonds perfectly with the base material • Impact resistant • Easy to clean thanks to a specific surface preparation • Makes it possible to apply homogenous surface coating to components with complex geometries.

26 NEWS

PUMPS VALVES

KEPL awarded by CII for Kaizen practices Pune-headquartered Kirloskar Ebara Pumps Limited (KEPL), a joint venture of Kirloskar Brothers Limited in India, continues to prove its excellence in Kaizen practices by bagging numerous awards and rewards at the Confederation of Indian Industry (CII). In yet another milestone, KEPL won the “Runner up”trophy at the Kaizen Competition organised by the Confederation of Indian Industry (CII) Western Region. After being awarded and recognised with the “Best Kaizen Excellence Award” for Consistency-2016 at the 11th Kaizen competition, organised by the Confederation of Indian Industry (CII), KEPL was recommended to participate at the “Confederation of Indian Industry for Regional Finals, 2016”. This event took place in Pune, Maharashtra where21 teams from different location across Maharashtra participated. The Confederation of Indian Industry (CII), founded in 1895,functions to create and sustain an environment conducive to the development of India, partnering with industry, government, and civil society, through advisory and consultative processes. Team “MSD” from the KEPL state-of-theart manufacturing facility at Kirloskarvadi

presented their case study on “Reduction in line organisation loss by enhancing machine capacity of Keyway Broaching machine and improving Broach utilisation” under large scale industries category. Commenting at the occasion, SS Katare, Plant Head KEPL, said “Since last 4 years KEPL is receiving the CII State Level awards consistently for KAIZEN prac-

tices. We started this journey in April 2013 by introducing innovative schemes for challenging workforce towards implementing this process. We now have trained operators who implement this process, maintain SOP which is frequently audited for sustenance.” For more information http://kepl.in.net/

METAL

British Steel launches revolutionary new rail product British Steel, the UK-based manufacturer of premium steel products, has launched a revolutionary new rail product which can withstand the rigours of being laid in some of the most corrosive of environments.

JULY 2016 | www.engrreview.com

The new product, Zinoco, is a premium coated rail that can be installed in harsh environments where corrosion is expected to be the main cause of future rail replacement such as coastal lines, wet tunnels, level crossings, mineral lines and salt pans. Zinoco, the name of which derives from the words ‘Zinc for no corrosion’, offers superior corrosion protection compared to all current rail coating technologies on the market. British Steel’s Rail Sector Head,

Richard Bell, said the product was developed at the business’s headquarters in Scunthorpe and that extensive testing shows Zinoco will typically outlast traditional uncoated rail by around five times in a broad range of aggressive environments. “This is an exciting time for British Steel and Zinoco is a great example of our innovation and development of premium products for the global market place. Our highlyskilled employees create and manufacture world class steel

every day and we are proud of the response Zinoco has already received.” Richard said it was developed by British Steel in direct response to Network Rail’s requirement for more durable corrosion protection. Network Rail called for a coating that would withstand the rigours of real-life installation and use. He said: “We have developed Zinoco® to dramatically delay the onset of corrosion of rail in the broadest range of railway conditions.”

28 NEWS

AUTOMATION

PcVue introduces proximity-based contextual mobility for SCADA Proximity-based services enabled by micro-geolocation for Indoor Positioning Systems (IPS) are growing quickly. This technology has made possible the practical deployment of contextual Human Machine Interfaces (HMI). Remote access to supervisory systems have typically been accomplished by using internet browsers on laptops. With the increasing adoption of smart mobile devices, technology such as Microsoft Remote Desktop Services (RDS) has been adopted as an alternative for mobile HMI. Navigating an HMI designed for a workstation while using a much smaller mobile device can prove difficult given the reduced screen size and mechanism for managing the mouse. PcVue,

ARC Informatique’s core product, is seeking to eliminate this problem via the presentation of information and controls in the context of role and place. It provides a dynamic HMI that changes as the worker moves through workplace zones automatically adjusting for job responsibility. In a plant scenario, such a system is aware which floor a worker is on and automatically sends the status and controls of equipment in that worker’s proximity. For safety, it is critical that the Mobility Server knows the current location of workers. With the ready availability of geolocation signals, IPS indoors and GPS outdoors, it is possible to track location by simply archiving the

device’s position over time. Safety and dispatch tracking are natural functions of the Mobility Server which relies on position in order to create contextual HMI. PcVue is reinventing the mobility architecture with smart mobile devices using proximity services in innovative ways. For more information www.pcvuesolutions.com

AUTOMATION

Bentley Systems announces open roads Navigator app The OpenRoads Navigator app, a new innovative app provides civil and transportation professionals an easy-to-use, dynamic app for quick access to civil design information in the field. The app can be used to view, analyze, and enhance a wide variety of project information, including terrain, 3D models, and 2D topographies. One can also use the app to search and filter models based on attributes such as feature definition, pay item, or geometric criteria. The OpenRoads Navigator app will support teams working better together to speed approvals and resolve issues during design, construction, and operations. Field workers will be able to use the app to associate design elements with pay item tracking for field

JULY 2016 | www.engrreview.com

inspection. “OpenRoads Navigator advances roadway design review and field inspection workflows with a revolutionary user experience that makes complex design data more readily available to a broader set of project

stakeholders. With the Personal Share, a new CONNECT Edition Cloud Service, designers can publish engineered models directly to the cloud for quick and easy access within OpenRoads Navigator while in the field,” said Dustin Parkman, vice president, Product Development, Road, Rail, and Site, Bentley Systems. The app will integrate with ProjectWise to support collaboration with all team members for faster resolution of issues in the field. OpenRoads Navigator app expands the depth of capabilities that OpenRoads offers to civil and infrastructure professionals. OpenRoads capabilities include unmatched data acquisition, accelerated design production, robust subsurface utility design and analysis, on-the-fly design visualization, and improved collaboration.

30 NEWS

AUTOMATION

Control Techniques Hanna Instruments introduces high power introduces Hanna modular drives Lab app for Android Control Techniques, an Emerson business, has extended its range of high power modular drives. Both its Unidrive M and Powerdrive F300 variable speed drive ranges are now available in the larger frame size 11, providing a flexible method of building compact, reliable high-power solutions. Paralleled together, Unidrive M can control asynchronous and permanent magnet motors in systems up to 2.8 MW (4,200 hp). The new frame 11 is a 250 kW (400 hp) module that allows system builders to create high power solutions with the smallest number of components, keeping both footprint and costs to a minimum. Unidrive M differentiates itself on performance with extremely fast current control algorithms and high switching frequencies. Active Front End (AFE) solutions deliver unparalleled torque precision and power quality. The Unidrive M modules can be paralleled into a wide range of flexible solutions to solve all system needs including Active Front End and multi-pulse rectifier configurations. They can be controlled by Control Techniques’ Unidrive M600, M700, M701 and M702 controllers. Control Techniques also offers a full range of high powered drive products tailor-made for fan, pump and compressor applications from 90 kW to 2.8 MW. The Powerdrive F300 series also features a modular design and can control permanent magnet or standard AC induction motors. This modular approach to building high power systems also provides the flow industry with flexibility while

JULY 2016 | www.engrreview.com

keeping complexity low.

For more information www.Emerson.com

Hanna Instruments recently announced that the popular Hanna Lab App is now compatible with Android devices. Prior to this release, the Hanna Lab App only worked with Apple compatible products. This upgrade allows any of HALO® pH electrodes with Bluetooth Smart (Bluetooth® 4.0) technology to be used with an Android device. The Hanna Lab App is a free application that turns the Android device into a full-featured pH meter when used with Hanna’s HALO pH electrodes. Functions within the application include calibration, measurement, continuous data logging, graphing, and data sharing. Measurement and logging of pH and temperature at one-second intervals start as soon as the probe is connected. Measurements can be displayed as tabulated data or as a graph. Probe calibration is easily achieved with the Hanna Lab App. Using Bluetooth Smart technology, Hanna’s line of HALO pH electrodes can be used virtually anywhere. HALO electrodes transmit measurement data directly to anAndroid or Apple compatible device running the Hanna Lab App. This combination frees the HALO from cumbersome wires and the need for expensive meters, taking advantage of the widespread usage and versatilityof smart phones and tablet devices. “Part of our philosophy involves making science accessible to the masses,” said Michelle Salisbury, Applications Manager for Hanna Instruments, “the HALO does exactly that. It is a real game changer, making pH measurements easier and more affordable than ever. Hobbyists, schools, laboratories…virtually anyone can perform accurate pH and temperature measurements withtheir compatible smart device, the Hanna Lab App,and a HALO pH electrode.”

32 NEWS

AUTOMATION

Igus launches first carriage for linear guides At the 2016 Hannover Messe, the motion plastics specialist igus presented the first carriage for linear guides with different radii. The adaptable carriage can thus go into a curve from a straight line and is therefore suitable for a variety of applications in industry ranging from furniture to stage equipment. Even in the driver cabs of agricultural and commercial vehicles, there are specific requirements in a limited space is often expressed. The advantages of drylin linear guides are ease of installation and maintenance-free use because the bearings do not have to be lubricated. This year igus goes one step further and offers the first carriage for linear guides with different radii on a rail. The carriage is adaptive, whereby it is possible, for example, to move from a straight line into a curve. “Entirely new possibilities open up especially in applications such as in office equipment or stage machinery,” explains Stefan Niermann, head of drylin linear and drive technology division at igus. To compensate for the rail spacing, a pivoting spherical ball made of abrasion-resistant iglidur plastic is used in the new drylin carriage. Thus, the carriage can move on flat rails as well as on concave or convex curved rails. Just as the carriage for a fixed radius, the new version is also available with manual clamping, whereby the carriage can be fixed

at any position. Users can order their custom curved aluminium rails with corresponding carriages from igus.

For more information Web : www.igus.in

AUTOMATION

Rutronik showcases innovative sensor portfolio for IoT At the Internet of Things (IoT) Tech Expo Event in Berlin, Rutronik Elektronische Bauelemente GmbH will be presenting an innovative portfolio of selected sensors for IoT applications under its RUTRONIK SMART label. In line with the key industries covered by this

JULY 2016 | www.engrreview.com

event – including manufacturing, transport, health, logistics, energy, and automotive – Rutronik will be exhibiting the sensors of leading manufacturers. Exhibits in the field of optical sensors include, among others, the B5T HVC face detection sensor module from Omron. With the aid of ten sensor functions, it is able to capture, detect, and recognize different faces, estimate age and gender as well as facial poses and direction of vision, and assign facial expressions to various emotions. The IR MEMS thermopile array sensors also offer new opportunities for temperature-based detection. The MLX90621 from Melexis is a cost-effective

sensor with a 16x4 array of pixels and a wide field of view of up to 120° x 30° horizontally and vertically. The corresponding evaluation board EVB90621 enables quick entry into this specific technology and supports all sensor functions during the development stage. The distributor will additionally present the NJR4265R series from NJRC, which comprises intelligent motion sensors for the detection of slow moving objects over short distances and is certified for all EU regions. Rutronik will demonstrate the practical application of numerous state-of-the-art sensors with the aid of the Distribution Art Car: Through this campaign, Rutronik supports the activities of Bundesverband Herzkranke Kinder e.V. (German Federal Association for Children with Heart Disease).

For more information www.rutronik.com

34 NEWS

AUTOMATION

Kvaser AB introduces dual channel high speed CAN Kvaser AB has introduced a dual channel high-speed controller area network (CAN) to USB interface and datalogger that allows users to monitor and log data from two CAN or CAN FD channels using one device. The KvaserMemorator Pro 2xHSv2 provides a number of advanced features such as message filtering, triggers, error detection and generation, silent mode, an expandable SD card slot and galvanic isolation. Capable of handling memory cards up to 64GB, this device provides days of data logging, making it ideal for troubleshooting CAN networks in the field. An important feature of the KvaserMemorator Pro 2xHS v2 is its ability to run user-developed ‘scripts’. Like Kvaser’s Eagle interface and datalogger, the Memorator Pro 2xHS v2’s programming functionality allows users to develop highly customised applications written in the Kvasert programming language, such as CAN protocol converters, CAN gateways and advanced CAN

logging functionality. Application-specific programs for this device will also be available from Kvaser’s network of technical associates, each of whom has different domain expertise. Commented Lars-BernoFredriksson, president of Kvaser AB: “This two channel combined interface and datalogger in Kvaser’s trademark form factor is our most advanced yet. The extra memory capacity on the KvaserMemorator Pro 2xHS v2 makes it the ultimate ‘troubleshooter’, providing the headroom needed to detect intermittent faults over several days or weeks. Along with the capacity to split log files during extraction, users won’t find themselves combining successive logfiles from two or three different memory cards ever again.”

For more information Web: www.kvaser.com

AUTOMATION

Athlonix DC Miniature Motor features energy efficient design Portescap has introduced the next frame size in the DCP range of Athlonix high power density brush DC mini motors. Athlonix DCP motors offer an optimized price-to-performance solution ideal for a broad spectrum of applications. Available in a 16 mm diameter, the new 16DCP motor features an energy efficient coreless design with an optimized self-supporting coil and magnetic circuit, which ensures optimum price-to-performance is delivered. Athlonix 16DCP motors are available in 2 variations, precious metal commutation and graphite commutation, both featuring an Alnico magnet inside. The unique constant force spring design for

JULY 2016 | www.engrreview.com

carbon brush ensures consistent performance. An REE (Restriction of Electro Erosion) coil is an available option, which ensures extended life of the motor and provides an environment of intrinsic safety especially at high speed conditions. With maximum continuous torque up to 2.63 mNm and higher stall torque than similar motors, Athlonix 16DCP motors are ideally suited for use in applications such as medical & industrial pumps, gas analyzers, security & access, power tools, mesotherapy guns and tattoo machines. “Athlonix motors are powered by a proprietary self-supporting coil resulting into maximized magnetic flux and ampere-turns for a

given diameter” says Sunil Kumar, Brush DC Product Line Manager at Portescap. “In contrast, typical self-supporting coils have inherent ampere-turns limitations that affect the magnetic flux density in the magnetic circuit, which further limits power output and endurance

of the motor,” he says. Component standardization and design modularity ensures quick customization capability for samples across various applications.

For more information www.portescap.com

MGM-Pubblicità(210x297)_Layout 1 08/04/13 10.33 Pagina 1

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• RS-RT worm gearboxes: 28 to 150 mm centres. One stage worm, helical/worm and double worm. • RD helical gearboxes: 50 to 2300 Nm. Two and three stages. • RN parallel shaft gearboxes: 180 to 3300 Nm. Two and three stages. • RO-RV bevel/helical gearboxes: 180 to 3300 Nm. Three stages. • RG precision planetary gearboxes: 10 to 230 Nm. One and two stages. • VR dry friction speed variators: IEC63 to IEC90 1 to 5 stepless speed range, 300 to 1500 rpm. • VS planetary speed variators: IEC71 to IEC112 1 to 5 stepless speed range, 200 to 1000 rpm.

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36 NEWS

AUTOMATION

PREMO launches new e-shop The new website, enhanced with a fresh and intuitive new look, serves as a one-stop shop for RFID Components, Inductive Components, EMC filters and PLC Components, focusing on Automotive, IoT, Smart Grids, Industrial and Telecom sectors. The website aims to provide the industry’s best tools and services as well as updated product information to its customers worldwide. From the Home page at www.grupopremo.com, visitors are no more than two “clicks” away from product information. The innovative and visually engaging homepage panel gives visitors a quick overview about the company latest products and events, direct access to product catalogue and markets sectors (with interactive block diagrams), quick links to helpful tools, and rapid access to the shopping basket. Among the main technical features on the new website, stand out the reference designs search tool (with top IC manufacturer as Atmel, Texas Instruments, ams, NXP, Maxim Integrated) to easily get the related PREMO part; quick search for evaluation kits (free refills); Download CAD Models; and full access to lots of documentation, presentations, flyers, and datasheets at the Download Center. These extremely useful tools give visitors tremendous flexibility in searching for products to meet their specific needs and complete the purchasing process via online. Up-to-date pricing and stock availability,

together with credit card and PayPal payment, provide customers with a fast and secure way to pay online, providing best-in-class purchasing experience. A team of customer service staff and engineers are available for any questions at the Website Online Chat. For more information www.grupopremo.com

INSTRUMENTATION

Fluke Process Instruments introduces Endurance series Fluke Process Instruments introduces the Endurance series of high-temperature infrared thermometers. Featuring a stainless steel IP65 housing and

units enable continuous process monitoring of the most demanding industrial applications, including primary and secondary metals manufacturing, carbon processing,

Easy operation, superior precision, and longevity combined in one galvanically insulated I/Os, these and silicon production. Providing a rugged infrared thermometer

JULY 2016 | www.engrreview.com

measurement resolution of 0.1 °C, they also meet the requirements of the semiconductor industry. Two models cover wide measured temperature ranges of +550 °C to +1,800 °C and +1,000 °C to +3,200 °C, respectively. The series is designed for comfortable configuration and operation. The sensors feature an intuitive rear-panel user interface and a built-in web server for data archiving, traceability, and process troubleshooting. The PC-based Endurance setup and monitoring software includes time-saving tools such as the new match function which automatically detects the correct emissivity of the measured surface. Endurance series pyrometers

provide a robust solution for manufacturers seeking to improve product quality and uniformity, reduce reject rates, maximize throughput, and minimize energy costs. Periodic lens cleaning checks are unnecessary, since a dirty lens alarm tells users when it is really time to clean. Accessories include an air-purge collar. The rugged sensors operate reliably at ambient temperatures up to +65 °C or up to +315 °C using cooling accessories. The manufacturer provides a best-in-class four-year warranty. The sensors use either Power over Ethernet (PoE) or DC power (18 to 48 VDC, 500 mA). They are available with Industrial Ethernet, RS-485, or Profinet interfaces as required.

BE DYNAMIC!

THE FUTURE OF EFFICIENCY & SPEED IS HERE – MASTERCAM’S DYNAMIC MOTION TECHNOLOGY Since 2008, Mastercam has been building Dynamic Motion into our software. That means it has been shop-tested and proven in real-world environments. Dynamic Motion toolpaths carve out massive amounts of material quickly, reducing cycle times by up to 75% – while doubling and even tripling the tool life – immediately putting more money in your pocket. Sounds unbelievable, right? But as the market leader, we’ve had our Dynamic Motion toolpaths tested in most every conceivable work environment around the world. It works.

For more information, visit www.Mastercam.com 800-228-2877

E perience

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Thermal imaging camera for fast electrical and mechanical inspections FLIR Ex-Series cameras are point-and-shoot thermal imaging cameras that give you access to a new dimension. A FLIR Ex-Series camera is an affordable replacement for a spot pyrometer. It provides a thermal image with temperature information on every pixel. Electrical and mechanical problems can be spotted fast and accurate. With an Ex-Series thermal imaging camera, you can see internal fuse damage, locate electrical problems, inspect electrical cabinets, check bearings, find motor problems, prevent down time and production loss. All Ex-Series are equipped with FLIR's patented Multi Spectral Dynamic Imaging (MSXÂŽ) feature. www.flir.in/E6

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40 NEWS

INSTRUMENTATION

AS-Schneider’s E Series Valves and Manifolds can withstand extreme temperature Direct mount manifolds for pressure and differential pressure transmitters are normally protected against excess warming from hot process media through correspondingly long impulse lines. Nevertheless, many users have requested that the manifolds and their flange connection to the transmitter also easily withstand higher temperatures. The Markus Häffner E Series Valves and Manifolds by AS-Schneider are available upon request with sealing made of graphite. Thus they can be readily used up to 550 degrees Celsius – significantly more than required by the standards. The international standard EN 61518 / IEC 61518 describes the flange connection between the manifolds and the pressure transmitters. Here, the temperature limits of these connections are described, among other things: This is 80 degrees Celsius for PTFE sealing and 120 degrees Celsius for graphite sealing. Direct mount manifolds for “There are many users who require pressure and differential significantly higher temperature limpressure transmitter equipped its than 120 degrees Celsius for their with flange connections manifolds”, describes Markus Häffaccording to DIN EN 61518 / IEC 61518. ner, Head of Design & Development

Manifolds with PTFE sealing are clearly at a disadvantage when used at high temperatures: The plastic becomes very soft at high temperatures causing the pressure of the process medium to press it into the available cavities.

With graphite, it is different: The carbon does not show any appreciable deformation even with extreme temperatures thus providing a durable, leakage-free flange connection. As in PTFE at the industrial valve manufacturer packing, graphite shows an AS-Schneider. AS-Schneider supplies intentional flow behaviour which the E Series Valves and Manifolds results from the mechanical with either PTFE or graphite clamping of the two flange halves sealing. The former are clearly at during mounting. Compared to the a disadvantage when used at high PTFE sealing, however, the graphite exhibits no further significant temperatures, explains Häffner. deformation even under extreme PTFE becomes very soft at high temperatures causing the pressure temperatures, thus ensuring a permanent, leak-free flange.

of the process medium to press the plastic into the existing cavities. With graphite, it is different: The carbon does not show any appreciable deformation even with extreme temperatures thus providing for a durable, leakage-free flange connection.

MATERIAL HANDLING

Dorner announces acquisition of Geppert-Band Dorner Holding Corp., the parent company of Dorner Mfg. Corp., has announced the acquisition of Jülich, Germany-based Geppert-Band, a leading European manufacturer of belt and modular belt conveyors. Dorner Mfg. Corp is an industry leader in the design, applications, manufacturing and integration of precision industrial and sanitary conveyor systems. The addition of Geppert-Band expands Dorner

JULY 2016 | www.engrreview.com

Holding Corp.’s geographic coverage and continues its strategy of international expansion. In late 2015, Dorner opened an office in Burlington, ON, Canada and acquired Penang, Malaysia-based, FlexMove; a manufacturer of flexible chain conveyors. “As we continue to see growth internationally the addition of Geppert-Band allows us to better serve the European market,” said Terry Schadeberg, president and

CEO, Dorner Mfg. Corp. “Its product offering and capabilities complement our existing strategy, and we’re pleased to welcome them to the Dorner family.” “We share a lot of similar core values, including a commitment to providing fast deliveries and quality customer service,” said Thomas Blesinger, president, Geppert-Band. “Dorner has a strong reputation in the conveyor market and we’re looking forward to pro-

viding our customers with an even wider variety of solutions.” For more information www.dornerconveyors.com

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42 NEWS

INSTRUMENTATION

Alicat Scientific wins global company awards Alicat Scientific has been recognized by its parent company, Halma plc, receiving “Sector Company of the Year,” and “Growth from International Expansion” awards. The Halma awards honor top performing companies from within its global group of safety, health and environmental technology companies. This is the second year in a row that Alicat has been named Company of the Year in Halma’s Environmental and Analysis Sector. While one of the criteria is significant growth, the award also takes into account innovation, governance, and overall management. Alicat, which also won a Halma Innovation Award in 2015, has demonstrated a continuous investment in product and personnel development. Its mass flow meters, mass flow controllers and pressure controllers are used throughout the world in a broad range of industrial and research applications, from measuring methane emissions on farms, or controlling weld gases in production facilities, to providing data and pressure control in aeronautics research. Alicat was also recognized for Growth from International Expansion, one of only two companies from among Halma’s 45 subsidiaries to receive this distinction. The award rewards growth in markets outside of the United States, United Kingdom, and Europe. Over the past year, Alicat has demonstrated outstanding growth in Asia and other markets outside the United States, particularly in India. Based in the United Kingdom, Halma’s global subsidiaries develop and manufacture products for protecting life and improving quality of life for people worldwide. Its portfolio of market-leading companies are

Halma’s non-executive Chairman Paul Walker presents Alicat’s president David Lashbrook with the Halma Sector Company of the Year award.

organized into four sectors: Process Safety, Environmental and Analysis, Infrastructure Safety and Medical. For more information Web: www.halma.in

POWER

ABB expands Indian footprint with the opening of Global Business Service Center ABB recently opened its Global Business Service Center in Bangalore, India. The expansion demonstrates ABB’s confidence in the local talent pool to fuel growth and future opportunities in the country. When fully established in 2017, the center is expected to employ over 1,000 people. The new center, a continuation of ABB group’s consistent investments in the country, will be a part of its wholly owned subsidiary entity. It is also integral to ABB’s Next Level strategy and marks an important step towards building a state-of-the-art business service organization. The center was inaugurated by Eric Elzvik, CFO, ABB Group with Sanjeev

JULY 2016 | www.engrreview.com

Sharma, CEO and Managing Director, ABB India and a host of other invited guests attending the ceremony. “The opening of the GBS center in India is a testimony to our commitment and confidence in partnering India’s growth story. India has always been a strategic market for ABB and this opening is an important milestone in making India a global hub for business services in the ABB Group. By simplifying and standardizing our processes, we aim to increase our effectiveness and efficiency, as well as build new platforms for growth,” said Eric Elzvik, CFO and member of the Executive Committee of the ABB Group.

“ABB is known for its technology and product prowess and this center will project the business service expertise of ABB,” said Sanjeev Sharma, CEO and Managing Director, ABB India Limited.

For more information www.abb.com

44 NEWS

ENGINEERING

Cortec launches lithium complex grease for corrosion protection When it comes time to lubricate bearings, fans, chassis, or other metal areas where grease is applied, Cortec’s CorrLube VpCI Lithium EP Grease offers longer lubrication enhanced with superior corrosion protection—even for use on electrical connections. CorrLube™ VpCI Lithium EP Grease is a lithium complex grease formulated with premium quality, severely hydro treated base stock. It provides excellent resistance to oxidation and has high temperature stability; it is suitable for both operating and lay-up conditions. This lubricant’s formula is specifically designed with superior corrosion inhibiting properties against salt water, brine, H2S, HCl, and other corrosive agents.

Advantages of CorrLube VpCI Lithium EP Grease include a cleaner application experience with decreased dripping and spattering. CorrLube VpCI Lithium EP Grease remains effective even in extreme operating

conditions (i.e., high temperature, high pressure, low speed/high pressure, and shock loading) and aids in the suspension of solid additives such as graphite, molybdenum, disulfide, etc. Its thicker film consistency allows

it to operate on worn parts, provide surface protection against movement, and reduce noise level. CorrLube VpCI Lithium EP Grease has been under successful use by a major mining equipment manufacturer in Finland. The company had been using grease from one of Cortec’s competitors to protect electrical connections in control boxes. However, the grease was not performing well, and several areas were still corroding. Cortec’s representative was able to offer CorrLube VpCI Lithium EP Grease as a more effective product that would meet requirements of a dielectric test while being flame retardant.

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POWER

Fischer Connectors launches USB 3.0 version of rugged flash drive Fischer Connectors, the worldwide innovator in push-pull circular connectors and cable assembly solutions, launched the USB 3.0 version of its ultra-portable, miniature, lightweight and extremely tough Fischer Rugged Flash Drive. This memory stick has been specially designed for the safe transportation and storage of sensitive data in harsh environments. The USB 3.0 Fischer Rugged Flash Drive is even faster, smaller and more user-friendly than the USB 2.0 product introduced to the market in 2011. The read speed is now up to five times faster; standard memory sizes are 32, 64 or 128

JULY 2016 | www.engrreview.com

GB; the body is shorter; and, in order to guarantee secure access, it is now available not only with the Fischer UltiMate Series interface, but also with the Fischer MiniMax Series interface. Miniature – the size of a key ring – and lightweight, the Fischer Rugged Flash Drive has proven to be the durable solution for people on the go who need to download and securely transfer confidential data, images or videos from devices used in extreme environmental conditions or in hard-to-reach areas. It is perfectly adapted for applications where data security and confidentiality are critical, such as the defense

and security, financial, medical, industrial, energy, underwater, motor and extreme sport sectors, e.g. for civil or military UAVs, ROVs, test & measure equipment or rugged computers. The Fischer Rugged Flash Drive is both safe and secure. Its rugged casing provides (Left to right) The Fischer Rugged Flash Drive USB 2.0 on UltiMate size 08 and new versions UltiMate size 07 and MiniMax size 08 with USB 3.0.

full protection against extreme environmental conditions. For more information www.fischerconnectors.com

46 NEWS

POWER

Tata Power Club Enerji saves 17.25 Million units nationally Tata Power’s nationwide resource and energy conservation movement Club Enerji, has been relentlessly spreading awareness about resource conservation across the country, through its theme of national building. In line with this, the Club Enerji movement has successfully achieved a significant milestone ofsaving 17.25 million units of electricity by sensitising more than 12.8 million citizens across 11 locations in Mumbai, Delhi, Ahmedabad, Kolkata, Pune, Bangalore,Lonavala, Maithon, Belgaum, Jamshedpur and Ranchi. This saving is equivalent to saving 17000 tons of CO2, which is equivalent to the amount of energy. Anil Sardana, CEO &Managing Director, Tata Power, said, “Tata Power has always been

committed to the cause of saving energy and propagated resource conservation practices since its inception. I take this opportunity to thank all the students, schools and our Club Enerji team for supporting Tata Power in its efforts to save our planet and light up lives for the

years to come.” Since its inception in 2007, Club Enerji has been active in over 500 schools and has created 1337 Mini Clubs all over India. The club has now created more than 195216 Energy Champions and 241917 Energy Ambassadors among school students. In 2015-16, ClubEnerji has saved over 2.5 million units and sensitised close to 3.5 million citizens. In 2015-16, Club Enerji had launched an online module, whose objective is to reach out to a larger audience and impact a larger group of IT skilled children with a vision to transform by adopting a holistic and robust approach towards conservation.

For more information www.tatapower.com

ENGINEERING

Bridgestone India opens 500th family channel store Bridgestone India celebrated the launch of its 500th family channel stores in India making the firm one of the largest tyre company with a vast expansion of its dealership network. Bridgestone India has launched 500 of its family channel stores in over 200 cities in a span of just 5 years. These stores are present in the urban as well as the remotest rural markets covering

JULY 2016 | www.engrreview.com

the entire diaspora of the country. Speaking on the occasion, Vaibhav Saraf, Sr. General Manager Sales & Marketing- PSR expressed, “Launching our 500th store is an immensely proud moment for us since we have worked hard to build a strong platform to connect with our customers and provide our full spectrum of tyre services valuable to a wider audience. Cus-

tomers who visit our stores will be welcomed with a unique and improved buying experience backed by well-informed staff that understands the nuances of consumer requirements. We will continue to expand and guarantee that our customers will continue to receive customer-friendly, smart and a progressive experience equipped with a wide product range and modern services to offer.” Bridgestone’s family channel stores were incepted with an objective of providing a platform of exclusivity, sophistication and progressiveness to their customers. At the stores, customers are

hosted in a customer-friendly environment with smart and stylized interiors. Along with unparalleled customer service, the stores offer Bridgestone’s wide product range, displays and designs. Wheel alignment, wheel balancing, tyre changing and alloy wheels are the other products and services available at the stores. For more information www.bridgestone.co.in

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48 NEWS

POWER

IEEMA’s four point agenda for Power & Electrical equipment sector To create a conducive climate for Make in India and for encouraging indigenous manufacturing and technology development, IEEMA recommends the following immediate steps: 1. Utility tenders for domestically funded projects: It is observed that some Government utilities procure equipment and services for domestically funded project against Internationally Competitive Bidding (ICB) route, even though sufficient capacity and technological competitiveness is available with the domestic industry. IEEMA recommends that ICB route route should not be allowed for procurement of goods and services for domestically funded projects. 15% price preference should be given to the domestic industry, as being done in case of ICB’s practiced for projects funded by multilateral funding agencies. 2. Mandatory vendor development program by utilities: Vendor development programs

should be followed by all utilities in case of products where no local producer is meeting the past sales records in order to support Indian manufacturing. 3. Mandatory testing of all imported electrical equipment: For supply of electrical equipment, wherever test certificate is a prerequisite, it should be mandated that testing of equipment of foreign suppliers should be done only in Indian laboratories, like the Central Power Research Institute (CPRI) and Electrical Research & Development Association (ERDA). 4. Standard contract terms and specifications for same product across all utilities: State utilities have heterogeneous procurement policies and qualifying criteria for vendors for similar products. There is an urgent need for standardization of rating and specifications used in the distribution sector, as also in the bidding document.

IEEMA welcomes Central Electricity Authority decision Indian Electrical & Electronics Manufacturers’ Association (IEEMA) today welcomed the new domestic procurement norm by Central Electricity Authority, according to which, any equipment or material for Government-funded power projects will have to be procured locally through domestic competitive bidding. IEEMA President, Babu Babel said,” We at IEEMA are delighted and welcome this landmark decision of CEA. This decision will go a long way to address the underutilization of existing manufacturing facilities of domestic electrical equipment manufacturers. The decision will also address the concern of large scale penetration of foreign equipment in the sensitive power sector”. “Domestic manufacturers have invested heavily in technology transfer from their principals or have developed technology indigenous for creating and expanding manufacturing capacities, manpower and skill development to meet the growing demand. This decision will go a long way in making “Make in India” a reality. Thus the Indian Electrical Equipment Industry whole heartedly welcomes domestic procurement norm issued by the Central Electricity Authority.” said Mr. Sunil Misra, Director General, IEEMA. The decision also emphasizes that, if any international competitive bidding is necessary, then the quoted price has to be in India Rupees only. Since foreign manufacturers will be required to establish manufacturing facility in India within a specific timeframe and ensure transfer of technology under a Phased Manufacturing Program, this will pave way for the domestic manufacturing sector. This point was a part of the four point agenda, represented by IEEMA, during the first meeting of “Make in India” chaired by the Prime Minister on 25th September 2014.

ENGINEERING

MEC acquires AS9100 REV C certification AS9100C accreditation is recognised by aerospace industry in order to fulfil the requirements for aviation, space and defence organisations like DOD, NASA and FAA quality requirements. The purpose of the AS9100 is to establish a single quality management system for use within the aerospace industries. ‘C’ after

JULY 2016 | www.engrreview.com

AS9100 focused timely delivery of products. Before getting AS9100C, MEC already crowned with API spec Q1 (Oil & Gas industry), NABL (National Accreditation Board for Testing and Calibration Laboratories) CE and ISO 9001-2008. MEC is a name associated with the thermal spray industry for long time, and is now cele-

brating its Golden Jubilee year on entering the 50th year. MEC is engaged in manufacturing, supply and service of thermal spray equipment, consumables and coating services to a wide spectrum of industries in 45 countries For more information Web: www.mecpl.com

50 NEWS

ENGINEERING

Datwyler to open FirstLine production site in India Datwyler has announced the construction of its most advanced manufacturing facility – FirstLine – at the Datwyler India site in Satara, Maharashtra. The FirstLine facility will be integrated in the existing premise, and will be fully operational in 2017. An additional area of 24,000 m2is available for future growth. The most complex rubber components produced at the FirstLine site belong to the Omniflex family of vial and syringe components, which prevent any interaction with the drugs due to their total fluoropolymer coating. The Omniflex coating process is a Datwyler proprietary process. Om-

niflex is an inert, flexible, fluorinated polymer coating for pharmaceutical rubber closures, which covers the entire product surface. The chemical inertness of the fluorinated polymer coating provides a very high degree of compatibility with pharmaceutical or biotechnology products. Datwyler India will supply the products made in the FirstLine production facility in Satara to the company’s customers worldwide. Rahul Dev, Vice President, Datwyler India said, “Datwyler’s latest investment in India through the commencement of the FirstLineTM facility in Satara is part of the company’s

commitment to India and the Asian markets. Present in India since 2010, Datwyler is dedicated to guaranteeing the highest levels of quality and safety, and continues to make investments aimed at meeting global regulatory requirements. The plant currently employs 290 people. It will employ 350 people by the time the production starts in 2017. Our new FirstLine facility in Satara makes a great business case for us as we look at catering to global markets”

For more information www.datwyler.com

ENGINEERING

Finolex helps Ratnagiri villages with water conservation drive Finolex Industries, India’s largest PVC pipes manufacturer in collaboration with its CSR partner, Mukul Madhav Foundation completed the fourth phase of the pipeline construction in Kolambe village of Ratnagiri. The company, which has spent about 58 lakhs in various water schemes in the neighbourhood of the plant from 2007 till 2013 now took up an additional investment of Rs 45 lakh for the renovation and development of sustainable water transport infrastructure in the Kolambe Grampanchayat region since 2014. So far three water schemes have been implemented in the Kolambe region and the fourth was inaugurated on 2nd May in the presence of members of the Gram Panchayat and 200 villagers from the region. This is the 5th year for these water drives. Under the water scheme project in Kolambe, Finolex Industries has dug new wells and rebuilt old wells addressing the problem of non-availability of clean water in these villages. The company has also been sending 3-5 water tankers, each with a capacity of 10,000 litres, for the scorching summers of April and May to the villages of Bhatye and Phansop covering around 3200 people (650 households) from all castes & communities of the villages. 15 lac litres of water is distributed each year to these households. “While taking care of the water shortage, we have also extended financial help to the Gram Panchayats for payment of repair charges, electricity bills etc. with respect to the existing water supply schemes,” said Math, Director (Operations), Finolex Industries , Ratnagiri. For more information www.finolexwater.com

JULY 2016 | www.engrreview.com

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52 NEWS

ENGINEERING

Garware-Wall Ropes PAT grows by 43.7 % in FY16 Garware-Wall Ropes Ltd. (GWRL), a leading manufacturer of technical textiles for the Indian and global markets, announced its financial results for the fourth quarter and financial year ended March 31st, 2016. Sales revenue was Rs. 188.38 crore in Q4FY16 as compared to Rs. 196.9 crore in Q4FY15. Profit before tax grew by 43.4% to Rs.24.25 crore in Q4FY16 as compared to Rs.16.91 crore in the same quarter last year. Net profit after tax has grown by 41.0% to Rs. 17.28 crore in the quarter

as against Rs. 12.26 crore in the corresponding period of FY15. EPS for Q4FY16 is at Rs. 7.90; this is a growth of 41.0% over Q4FY15 Net Sales improved by 5.5 % to Rs. 827.60 crore in FY16 as against Rs. 784.25 crore in FY15. Profit before tax grew by 43.8% to Rs.87.04 crore as compared to Rs.60.51 crore in FY15. Net profit after tax has grown by 43.7% to Rs 61.88 crore as against Rs. 43.05 crore in FY15. EPS for the FY16 is at Rs. 28.28; this is a growth of 43.7% over FY15

Vayu Garware, CMD, Garware-Wall Ropes said “Good growths in domestic business as well as increased sales of value added products in international markets aided in positing a robust financial performance. With our unwavering commitment on Innovation, Geographic Expansion and Operational Excellence, we are well positioned in FY 2017 to improve our revenue growth and profitability” For more information www.garwareropes.com

ENGINEERING

Vibration protection solution for world’s longest railway tunnel launched Getzner has developed a special vibration protection measure to ensure passenger comfort and durability of the track in the world’s longest railway tunnel. Until the opening in June 2016, testing is in full swing. Once it opens in June, 250 trains travelling at speeds of up to 250 km/h (approximately ten trains per hour) will use the Gotthard Base Tunnel, which connects Swiss municipalities Erstfeld and Bodio.

To guarantee high availability and a long service life for the railway superstructure despite the significant loads, Getzner Werkstoffe has been developing a special vibration protection measure over the last few years. After all, the demands for this project are particularly high: when the tunnel is in frequent use, ambient temperatures can reach up to

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40°C and humidity can be as high as 70%. The high speeds of the trains also exert strong pressure and suction forces, which put the material under above-average stress. Elastic Sylodyn bearings for the single block sleepers and high-speed turnouts have been installed in both tunnel tubes for the slab track and on sections of the approach routes. “The vibration protection measure reduces vibrations, and therefore wear of the superstructure components, minimising the maintenance required on the track,” explains Juergen Rainalter, Chief Executive Officer of Getzner. This project imposed very high demands on the railway technology in the Gotthard Base Tunnel, because all the materials have to deliver excellent performance over the entire planned service life of the tunnel.

54 NEWS

ENGINEERING

Henkel India honored at Frost & Sullivan’s awards programme Henkel was honored at Frost & Sullivan’s Sustainability 4.0 Awards 2016 with the ‘Challengers Award’ under Large Business, Corporate Category.This award was presented to Sundar Iyer, CFO – Henkel India and other team members from the Companyon May 27, 2016 atMumbai. For this award,nationwide operations of HenkelIndia was assessed on different parameters of sustainability at an organization level. This was followed by a visit to the company’smanufacturing site located atThane district of Mumbai. During a two-day on-site audit,Henkel was assessed on fourparameters and 11 sub-parameters, which included – Business Strategy, Governance & Ethics, Risk Management, Stakeholder Management, Sustainable Supply Chain, Society, Customers, Environment Management (Waste, Water, Energy, and Emissions), Bio-diversity, Human Capital Managementand Occupational Health & Safety. “ We are pleased to receive the Challengers Award under the Large Business,Corporate Categoryfrom Frost & Sullivan for Sustainability, as it confirms that we are on the right track in our journey towards Sustainability,” said Bappa Bandyopadhyay, Director – Operations and Projects (Adhesives), Henkel India. Frost & Sullivan noted that Henkel India’s operational efficiency with respect to energy, water and waste management has seen year-on-year improvements. The robust risk identification and mitigation system

implemented by Henkel India is noteworthy. Prominence is given by it to any negative impact fromits partners (OEMs and Customers) which can have a detrimental effect on the company’s operations. Henkel’s Innovation Center in Pune is available to its value chain partners for analyzing their products and getting the best performance out of them.

For more information Web: www.henkel.com

ENGINEERING

Honeywell supports commitment to global phase down of HFCs India and the United States (US) are strategic partners. On his three-day visit to the US, Indian Prime Minister (PM) Narendra Modi met with President Barack Obama at the White House on June 7. Bilateral talks between the two leaders coalesced in a joint statement, laying out a road map for broadranging India-US collaboration in areas such as defense, trade, cyber security and clean energy. Especially on the latter, both leaders have vowed to early ratification of the Paris Climate Agreement and have committed to work toward a global agreement to cut heat-trapping climate pollutants known as hydrofluorocarbons (HFCs) under the Montreal

JULY 2016 | www.engrreview.com

Protocol this year. In a press statement, the White House has stated that the two countries have resolved to collaborate in adopting an HFC amendment with increased financial support from donor countries to the Multilateral Fund to help developing countries with implementation – and an ambitious phase down schedule – under the Montreal Protocol, pursuant to the Dubai Pathway. “Honeywell fully supports the US and India’s commitment to a global HFC phasedown. Honeywell has formed commercial partnerships with Indian firms to Make in India and adopt our broad portfolio of reduced- and low-global-warming-potential (LGWP) solutions that are available today to

accelerate the transition away from HFCs and other high-GWP materials. We are continually innovating to produce next-generation, environmentally preferable alternatives to help countries achieve aggressive goals to reduce greenhouse gas emissions,” said Ken Gayer, Vice President and General Manager of Honeywell Fluorine Products

For more information www.honeywell.com

56 NEWS

ELECTRONICS

Rutronik and Pulse Electronics expand partnership Rutronik Elektronische Bauelemente GmbH and Pulse Electronics have expanded their franchise agreement, which previously encompassed Germany and France, but with immediate effect now also covers the EMEA region. Rutronik has been a Pulse Electronics distributor since as far back as 2003, with the franchise encompassing all products from the Power, Wireless Infrastructure and Network User business units. This franchise focuses on discrete LAN modules as well as sockets with integrated LAN modules, as well as power inductors, common mode chokes, AC/DC and DC/DC converters for switch-mode power supplies, gate drive transformers, current sensors and Rogowski coils. Rutronik also distributes antennas as embedded, internal, external and outdoor models for wi-fi, Zigbee, ISM and GPS. These products are primarily targeted at the industrial and automotive markets. “We are pleased to now be able to offer all of our customers in the EMEA region these innovative components, which offer compelling value for money. They can receive samples within a very short time, and also benefit from outstanding commercial and technical support from Pulse Electronics,” said Gökhan Ersoy, Senior Marketing Manager for Inductors & Timing Devices, Rutronik. “In Rutronik, we have found a distribution partner that can genuinely reach all of our target customers in Europe – something which Rutronik

has already proven in its existing franchise territories,” explained Grahame Lockey, Distribution Sales Manager at Pulse Electronics. “Our common goal is to reach a broader customer base and to be able to offer the customer technical and commercial solutions of the highest standards by way of design-in support.”

For more information www.rutronik.com

ENGINEERING

TUV Rheinland India accredited to DAC TÜV Rheinland India, a subsidiary of TÜV Rheinland Group, Germany, a worldwide leader in Testing, Training, Inspection, Consulting & Certification announced that it has been accredited to Dubai Accreditation Centre (DAC) for Management System Certification along

JULY 2016 | www.engrreview.com

with TUV Rheinland Middle East FZE. TUV Rheinland Middle East FZE will work closely with TUV Rheinland India to make DAC accreditation a success. “Third party management systems certification is a frequently specified requirement to operate in the global market place. It can demonstrate compliance to a standard, a code of practice or regulatory requirements. It can also deliver internal business improvement”, said Thomas Fuhrmann, CEO and Managing Director, TÜV RheinlandIndia. ”Selecting the right organization to carry out your certification can be fraught with complexities. Choosing a certification body that has been accredited by a body being a signatory to the IAF Multilateral Recognition

Arrangement (MLA) has been proven to comply with best practices. TUV Rheinland India is competent to deliver a consistently reliable and impartial service which meets the appropriate, internationally-recognized standards.” This accreditation demonstrates an independent confirmation of TUV Rheinland’s competence and independence and it can now operate as an authorized Third Party Management System Certification Provider for Companies. It will be a boon for Indian Manufacturers & Service Providers conducting business in the Middle East, when their customers ask for accredited certificate with the Local departments, the certification can be obtained from India at reasonable cost. DAC is a member of IAF and signatories to IAF-MLA which gives global recognition to the DAC across the world For more information Web: www.ind.tuv.com

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58 NEWS

PACKAGING

Sanner achieves record sales With 59.6 million Euros annual sales in 2015, Sanner GmbH, a manufacturer of high-quality primary plastic packaging, again achieved record results. The newly founded subsidiary Sanner of India Private Limited, as well as significant investments in the Bensheim site will contribute to sustainable growth. Portfolio expansions and new developments further underscore the company’s international position as provider of high-quality all-in-one solutions. “2015 was a very successful and satisfying year for Sanner,” says Holger Frank, Chairman of the Sanner Management Board. “Our total turnover has increased by 9.6 percent compared to the previous year. At the same time, we were able to augment profitability by one percentage point, while increasing liquidity.” Sanner still generates the main part

Dirk Maehr

Holger Frank

Ralf Tiemann

of its turnover in Europe, followed by China and the U.S. While China recorded a slight decline due to the difficult market environment, Sanner could significantly enhance sales in the U.S. India is also set for further growth, especially due to the newly founded subsidiary Sanner of India Private Limited, which was granted approval by the Indian authorities on 7th May 2016. “The establishment of our new subsidiary brings us closer to our goal of capturing relevant market shares and a substantial presence in India,” Frank underlines. The company is further establishing a local warehouse to offer customers even faster service. “In the long term, we want to develop Sanner of India to an important pillar of the Sanner group,” Frank says. For more information www.sanner-group.com

ENGINEERING

Shell Lubricants India appoints Mansi Madan Tripathy as new MD Shell Lubricants India announced the appointment of Mansi Madan Tripathy as the new Managing Director of the company. Mansi, former CMO of Shell Lubricants, would succeed Nitin Prasad, who moves on to take over as the Chairman of Shell Companies in India with effect from August1st, 2016. Mansi brings in 20-years of marketing, sales, insights and strategy experience to the office. In her new role, she shall be responsible for leading all the business activities for the Lubricants business in India, Bangladesh, Sri

JULY 2016 | www.engrreview.com

Lanka and Nepal. With her in-depth global knowledge of the market structures, consumer psychology and trade dynamic, as MD, her focus shall be to strengthen the company’s presence in India. Building and maintaining relationships with key business stakeholders and streamlining the efforts of Shell Lubricants across the country shall also be an important aspect of her new role. Prior to Shell Lubricants, Mansi’s experience spans across 17 years at P&G in key positions like Director for

Global Male Grooming, P&G and Asia Pacific Head for Consumer and Market Knowledge. As part of her global leadership roles, she has worked across countries like Geneva, Singapore and Boston; working on diverse product categories, new initiatives and equity development of global brands like Pantene, Olay, Vicks, Gillette, Pampers, Whisper, Ariel and Tide. Mansi is a B.Tech degree holder in Electronics and communication from National Institute of Technology Kurukshetra and an MBA in Marketing from S.P. Jain Institute of Management & Research For more inforamtion Web: www.shell.in

60 NEWS

MATERIAL HANDLING

ElectroMech bags “The Machinist Super ShopFloor Award” for Innovation ElectroMech, the biggest crane manufacturer in India by volume has recently bagged “The Machinist Super ShopFloor Award” for Innovation. This award has been presented to ElectroMech by The Machinist magazine, a times of India group initiative during an award ceremony held on 26th May 2016 at Hotel Hyatt Regency, Pune. ElectroMech won this award for the 150MT customised crane solution designed for L&T to be used on launching girders for segment handling to replace existing type of winch system. The innovative cane solution designed by ElectroMech is robust, safe and dependable crane solution replacing the bulky, cumbersome and maintenance prone traditional Winch system. Primary attribute for this innovation is very precise cross travel movement through use of hydraulics in the crane (for the first time) and near equal load distribution of wheels required in designing of other structures. It took five months to design and four months to implement this innovative system. The lower and uniform distribution of wheel loads results in considerably lower weight of structures of launching girders. In addition to this, requirement of 5 to 10 mm cross travel precise movement has been reduced to 1 mm, making it completely safe operation. Also modular design of leg heights has been reduced, which benefits to save all

future height requirements. This innovative crane solution is operator friendly and consumes less energy as compared to conventional Winch system due to its less weight. Commenting on the occasion, Tushar Mehendale, Managing Director, ElectroMech said, “this award truly replicates our commitment to bring out innovative crane solutions for the complex requirements of our customers. Innovation has become a tradition at ElectroMech. On another part, such awards do bring along additional responsibility to continuously improve and maintain the best quality of our crane solutions. Apart from the customers, who put the strong faith in our capabilities, this award is also an acknowledgement for the support and dedication of our vendors and employees as well” ElectroMech is a well appreciated brand for its innovative approach in the industry. The company has received several awards for Innovation in the past, including the innovation award for its products like Tunnel Mucking System, Single Failure Proof Crane for Nuclear Power Corporation of India and Stacker Crane to name a few.

For more information Web: www.emech.in

MACHINE TOOLS

Bosch Power Tools launches GLM 50 C Bosch Power Tools India announced the launch of its innovative measuring tools in Bangalore. Intended to be time-saving, the launch caters to the needs of professionals associated with the real-estate, architecture, interior design, construction and the engineering space and helps them with surveying and measuring any given space. Professionals get to choose from a range of exciting tools such as the GLM 40 and the newly launched GLM 50 C. The tools are available across the wide distribution network of Bosch. GLM 50 C is a robust tool which measures upto 50 Meters/ 165 Ft. It has additional features of a Built-in inclinometer that has advances features like angles, min/max, stake out and double indirect. The new range of “laser rangefinders” has a potential to change the way

JULY 2016 | www.engrreview.com

Bosch Power Tools. Commenting on the launch, Panish P.K, Regional Sales Director - India & SAARC - Bosch Power Tools said, “Following our leadership position in the power tool segment, our focus is to create products that enhances the measuring and surveying requirements of our customers. Our continued focus on being innovative has set a higher benchmark for the power tool industry and we believe this will only grow in the coming years.” real estate is surveyed and measured. This coupled with an increasing number of professionals who are willing to use the modern tools that efficiently aid in completion of jobs effortlessly opens a new gamut of untapped market in the fields of interior designing and architecture for

For more information Web: www.bosch.com

62 NEWS

LOGISTICS

Divya Jain felicitated by Economic Times Ms. Divya Jain, Founder & CEO, Safeducate has been felicitated by Economic Times. She has been honored by ET for her invaluable contribution in supply chain & logistics education. The award ceremony took place at Hotel Leela, Mumbai. The prestigious trophy was handed over to her by Honorable Minister of State for Urban Development, Housing and Urban Poverty Alleviation, Mr. Babul Supriyo. Speaking at the award ceremony, Ms. Divya Jain said, “I am absolutely thrilled to receive this honor. This award will motivate me to work even more passionately in the field of supply chain & logistics education.” Ms Divya Jain added “Supply chain & logistics industry is the backbone of the Indian economy. India’s logistics industry is poised for an accelerated growth. With India becoming the global manufacturing hub, it needs to radically improve its supply chain in order to best utilize the various opportunities in the national and international markets.” She elaborated, “Supply chain & logistics industry is one of the largest employment generators in the country. However, there is a big mismatch when it comes to availability of quality manpower in this industry. Since it is a people-intensive industry, therefore availability of quality manpower is extremely vital for the success of this industry. Also, big data in logistics will help predict supply chain demand that could uplift the last-mile connectivity.” Ms. Divya Jain remarked, “Safeducate has been working towards bridging the huge skill

JULY 2016 | www.engrreview.com

gaps present in the Indian supply chain & logistics industry. Given the industry domain knowledge that we possess, it is imperative that we do our bit for the industry, by way of imparting quality education, which has a right balance of theoretical and practical training in the various supply chain & logistics functions.”

Ms. Jain concluded by announcing that, “We are also in the process of tying up with various premier educational institutes to create specialized MBA programs in supply chain & logistics. Our initiative will help in creating trained professionals, which in turn would help to overcome the challenge of scarcity of skilled manpower in the supply chain arena and this would help in boosting the growth of industry.” About Safeducate Safeducate, a specialist in supply chain & logistics training, was established in 2007, with an aim

to meet the continuously evolving needs of the workforce of the supply chain & logistics industry of India. Led by the alumni of Stanford and Cambridge University, the team blends rich operational experience of the supply chain arena with international know-how and best practices to create programs which are extremely stimulating, hands-on and practical. Safeducate is backed by a team of highly experienced consultants and trainers. These professionals offer world-class training as a part of uniquely designing programs and courses, through which participants are able to gain extensive supply chain & logistics understanding. The participants are provided with comprehensive domain knowledge and practical training, enabling them to face day-to-day challenges of working in supply chain & logistics industry. Having state-of-the-art learning centers across the country, Safeducate intends to revolutionize the supply chain education arena with its profound knowledge, experience and expertise in the field. Safeducate has achieved a landmark of training more than 30,000 people across 52 cities in India. All the training programs offered by Safeducate are CILT (Chartered Institute of Logistics & Transport) accredited, and follow global standards in supply chain & logistics education.

64 NEWS

MACHINE TOOLS

Kegelmann Technik teams with Concept Laser in 3D metal printing The Kegelmann Manufacturing GmbH & Co.KG was founded on May1st 2016 to focus on mass production in 3D metal printing (metal laser melting) as a part of the Kegelmann Technik Companies. The Group has just concluded a comprehensive framework agreement with Concept Laser, a pioneer and major driver of the 3D metal printing industry. The agreement provides for the installation of several laser-meltingmachines and a strategic partnership in mutual knowledge exchange, particularly on the reproduction and optimization of series-production quality in 3D printing. “Our customers expect us to deliver process quality, flexibility and speed. Excellent quality control and verifiable results in real time during the actual laser melting convinced us to partner with Concept Laser,” explains Stephan Kegelmann, CEO of Kegelmann Technik GmbH. Kegelmann Technik offers an extensive range of innovative manufacturing processes under one roof and decades of knowledge in establishing and maintaining reproducible quality in additive manufacturing. “We will most certainly learn from Kegelmann Technik’s wealth of experience in the future”, says Oliver Edelmann, Vice President Global

Sales & Marketing at Concept Laser. Kai Kegelmann, CTO of Kegelmann Manufacturing GmbH & Co.KG, expressed his excitement over the technology found in the M2 cusing Multilaser that boasts two 400 watt fiber lasers by adding, “I am fascinated by lightweight and bionics’ ability to improve component performance. By investing in high-power lasers and additional QM accessories we underscore our values of speed, flexibility and process quality.” For more information www.concept-laser.de

MACHINE TOOLS

Pramet launches new milling grade Pramet has launched a new milling grade and also expanded its face milling range for stainless steels. The M6330 grade has been developed specifically to achieve longer cutting edge durability and reliability in a range of difficult-to-machine materials with and without coolant. Particularly suited to adverse cutting conditions, including interrupted cutting, the grade is now available with many of Pramet’s most popular inserts, including the ADMX, HNGX, LNGX, LNMU, OEHT and numerous

JULY 2016 | www.engrreview.com

other ranges. It promotes greater operational reliability and tool life, with a high resistance to heat-related cracks. This is due to improved abrasion resistance from a new substrate and PVD coating. The new grade is the latest of many new products recently launched by Pramet for machining stainless steels. Meanwhile, Pramet has also added to its face milling range for stainless steel with new, larger diameter cutters and inserts for greater depths of cut and more powerful machines. These latest tools include the octagonal OEHT 09 inserts, suitable for unstable conditions and machining fragile components in stainless steels and soft steels up to depths of 5mm. The versatile tool can be used for both roughing and finishing operations, providing increased tooling economy and significant savings on machine time.

In a recent product test, machining a piece of steel (3900mm x 3200mm) with coolant, the OEHT performed the roughing and finishing operation in 52 minutes. A competitor tool performed the same task in the same conditions in 252 minutes with roughing and finishing operations done separately.

For more information Web: www.dormerpramet.com

REVOLUTION IN ALUMINIUM CASTING INDUSTRY Robotic Deflashing of AL Die Casting

Over 25 Proven Automation Solutions

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Grind Master is a pioneer & leader in special purpose machines for Metal Finishing, Grinding, Deburring, Microfinishing & solutions including Robotic Automation and Abrasives. Our strong process knowledge makes us customers first choice when it comes for Grinding, Deburring Automation Solutions.

Grind Master Machines Pvt. Ltd. B-10/B-11/B-14, Railway Station MIDC, Aurangabad- 431005, Maharashtra (India). Tel. :+91 (240) 2374104 / 2374114 Email : sales@grindmaster.co.in Website : www.grindmaster.co.in

NANOFINISH I METAL FINISH I DEBURR I AUTOMATION I ABRASIVES

66 NEWS

AUTOMATION

Lean solution for track-and-trace The BIS M-4008 from Balluff is an All-in-One RFID Reader with integrated processor. The 13.56 MHz reader with IP67 protection and a rugged die-cast zinc housing features a Profinet interface, needs no additional processor and can communicate directly with the control level. The reader is an ideal choice wherever a lean solution is needed for detecting data carriers on workpieces and workpiece carriers at individual stations. Typical applications include material flow control in production facilities, conveying systems and assembly lines. The device is the only all-in-one reader on the market with an integrated 2-port Ethernet switch for constructing simple line- and ring topologies. An integrated webserver provides

conven-ient status monitoring from a distance. Highly visible LEDs di-rectly on the device also indicate status. The new reader supports data carriers conforming with RFID standard ISO 15693.

MACHINE TOOLS

POWER

Hypertherm announces ProNest 2017 Hypertherm, a U.S. based manufacturer of plasma, laser, and waterjet cutting systems announced a major version upgrade to its ProNest advanced CAD/CAM nesting software for automated cutting. ProNest® 2017 contains a number of improvements designed to make customers more efficient and profitable. New features include Manual nesting improvements, including drag array, anchor part to cursor, and automatic bumping functionality for greater control and faster nesting. Additionally, color by part property that fills parts with different colors based on a designated attribute (name, priority, work order number, due date, etc.) and ProNest reports that show fill colors in part images making it easier to locate parts. There is also native 64-bit support allowing ProNest to take advantage of the extra accessible memory available on a 64-bit CPU/Operating System. “The outcomes our customers expect as a result of using Hypertherm

JULY 2016 | www.engrreview.com

Anyone needing faster data transmission can simply choose Balluff high-speed data carriers with a transmission rate of up to 8x faster than the standard and extra-large memory capacities of up to 128 kB. The BIS M-4008 saves the user much time and money in as-sembly and installation. The die-case zinc housing can be in-stalled directly on metal in a variety of ways. Direct connection to Profinet also represents reduced wiring expense and effort. Yet another benefit is the use of cost-effective 4-pin, M12 standard cable for the power and Profinet connection. Device master data are available as a GSDML file for type-specific parameterization. Ready-made function blocks provide for simple S7 programming.

CAD/CAM software drives us to deliver exceptional solutions so they may achieve more…and do it more profitably. ProNest 2017 will deliver increased material savings, boost productivity, lower operating cost and improve part quality,” said Derek Weston, Product Marketing Manager for Hypertherm CAD/CAM software products. “In addition, ProNest 2017 contains more embedded cut process expertise in the NC code than any other software, allowing our customers to leverage patented technologies like True Hole®, True Bevel™, and Rapid Part™.” More changes to Hypertherm’s nesting software family of products are also taking place as part of this major version release. Hypertherm nesting software for cutting in production environments, formerly named TurboNest®, is now called ProNest LT.

For more information www.hypertherm.com/CAM.

WIRE CHINA 2016 to be held in China

Asia’s No.1 wire, cable, tube and pipe industry exhibitions, the 6th All China - International Wire & Cable Industry Trade Fair (Wire China 2016) and the 7th All China – International Tube & Pipe Industry Trade Fair (Tube China 2016) will join hands again for the 7th time in Shanghai New International Expo Centre from 26 to 29 September, 2016. Following the success of the past six editions, Wire Tube China 2016, coming up with the show’s 10th anniversary, is drawing more attention from the industrial practitioners than ever before. The organizers, Messe Düsseldorf (Shanghai) Co., Ltd. and Shanghai Electric Cable Research Institute, will further upgrade the shows’ quality by showcasing more highlights and providing more value-added services. Wire Tube China 2014 witnessed a total of 1399 exhibitors showcasing the latest technologies and applications in an exhibition space of over 86,500 square meters. The parallel exhibitions attracted 33,469 trade visitors from 85 countries travelled to Shanghai to gather information, making new business contacts and placing concrete orders. Wire China has a new member Fastener Special Zone, which serves as the extension of the downstream industry chain of wire and cable industry, will help trade buyers to make one-stop purchasing of raw materials of fasteners, its production equipment and the finished product. A special travel package for Indian visitors is organized by InOrbit Tours Pvt Ltd.

68 NEWS

POWER

Essel Infraprojects Limited conferred with the Prestigious Golden Peacock Eco-Innovation Award Essel Infraprojects Limited has been bestowed with the prestigious Golden Peacock Eco-Innovative award 2016 for disposing of Municipal Solid Waste & generating 11.5 MW through its waste to energy plant at Jabalpur city. Golden Peacock Awards, established by the Institute of Directors, India in 1991, are regarded as a benchmark of Corporate Excellence worldwide. The award was presented on Friday, July 8, 2016 at The Ashoka Hotel in New Delhi by Shri Piyush Goyal, Hon’ble Union Minister of State (IC) for Power, Coal & Renewable Energy, Government of India to Mr. Harshad Joshi, Business Head – Environment , Essel Infraprojects Limited. Essel Infraprojects Limited was honored with the prestigious award in the presence of distin-

guished gathering of business leaders, academics, boardroom professional and policy makers during the 18th World Congress on Environment Management. The awardees were selected by the jury under the chairmanship of Justice M.N. Venkatachaliah, former Chief Justice, Supreme Court of India. The award highlights the best in class quality process that Essel

Infraprojects have build up at Jabalpur MSW plant to protect and preserve environment. CEO Ashok Agarwal, Essel Infraprojects Limited, on accepting the award said, “We are pleased to receive the Golden Peacock Award for the second time in succession. Such recognition positions us as a prominent infrastructure player which constantly focuses on innovations and expertise. Essel In-

fraprojects Limited has ambitious plans and is committed towards building sustainable green smart cities along with expanding its foot-print in the Green Energy field. These projects generate clean, reliable energy from a renewable fuel source, thus reducing dependence ons fossil fuels, the combustion of which is a major contributor to GHG emissions.” The Jabalpur waste to energy plant is operating at European Standards. It saves 4.4 hectares of land just by processing 2, 19,000 tons of municipal solid waste in Jabalpur city per year & generates 11.5 MW energy which is equivalent to powering 18000 households. Generally 1 ton of Solid Waste emits 2 tons of CO2 and this plant resulted in an overall reduction of 438000 tons annually of CO2 emission for city of Jabalpur.

MACHINE TOOLS

Mate introduces tool-less thick turret punching system Mate is starting a punching revolution with its new Ultra®QCT™ a quick change, tool-less thick turret punching system. Ultra QCT is simple and intuitive to setup, and fully compatible with Mate’s Ultra® family of guides and standard canisters. Designed for easier, faster setups, Ultra QCT features a simple, intuitive tool-less punch retention mechanism. Flip the latch to remove and snap the new insert into place; it’s that easy! The punch is keyed at the perimeter of the tool – not the center – providing superior angularity control. The shoulder of the punch remains securely guided by the guide when

JULY 2016 | www.engrreview.com

punching. Most important, Ultra QCT is very durable. First the punch insert is made from MPM4™ tool steel, proven to be the most durable, longest lasting tool steel in the industry. Independent studies have shown M4PM to last as much as 56% longer than conventional high speed tool steels. Further, the punch driver is coated with SuperMax™, Mate’s next generation coating, to minimize wear and preserve fits. “Mate’s Ultra QCT tooling is a true tooling revolution and designed in response to fabricators needs,” reports John Galich, Mate

marketing manager. “Fabricators want their machines up and running as quickly as possible, which is what Ultra QCT provides. Tool changes should be tool-less and intuitive. Just snap the insert in place and you’re ready to go. From a cost/value perspective, Ultra QCT enables fabricators to lower their manufacturing costs with premium M4PM steel inserts that last longer and cost less over time than conventional punches,” Mr. Galich stated.

For more information www.mate.com

70 NEWS

MACHINE TOOLS

Onshape introduces Full-cloud CAD to India Onshape, the only company in the world 100% focused on cloud and mobile CAD, is formally expanding into the Indian market this month following the recent openings of Asia-Pacific regional offices in Pune, India and Singapore. Onshape CEO John McEleney visited Bangalore on Thursday, May 19 and Pune on Friday May 20. The India events are part of a six-country Onshape product tour of the APAC region. “Even though Onshape is only a few months out of beta, engineers and designers in more than 150 countries are already experiencing the benefits of full-cloud CAD,” says McEleney. “The design and manufacturing world has dramatically changed. More often than not, design teams are spread across multiple countries and

Onshape being used for large assembly on a tablet & Mac

time zones – and Onshape is the first and only CAD system specifically built for distributed teams.” Built from scratch using a cloud-based

MACHINE TOOLS

technical architecture, Onshape runs on any computer completely within a web browser. It can provide instant and controlled collaboration and sharing becoming the first CAD system enabling multiple people to simultaneously work on the same model. “Because there are no files to copy – your CAD data and CAD system lives in one central place in the cloud – your intellectual property is now far more secure,” says McEleney. “You can easily grant and withdraw permission to access your models in Onshape, in contrast to files shared by email or Dropbox which can never be retrieved after you click ‘send.’” For more information www.onshape.com

ENGINEERING

Dr Tony Bannan appointed Trade fair for Construction Machinery OBE of British Empire to be held in Shanghai Dr Tony Bannan, 52, Chief Executive Officer of Rochdale-based Precision Technologies Group (PTG), has been appointed an Officer of the Order of the British Empire in the Queen’s Birthday Honours List 2016. The OBE has been given in recognition of Dr Bannan’s services to the UK economy, international trade and inward investment.Referring to his appointment, Dr Bannan said: “To receive the OBE is obviously a huge thrill, a tremendous honour and very surprising. In business you occasionally meet people who have been granted such recognition, but never imagine it might happen to you. It is also very humbling, because you are being rewarded as an individual for what is, in truth, the combined and sustained efforts

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and creativity of many people in business – many of whom have gone before you and laid the foundations of success.” Today, in addition to his role as Group Chief Executive Officer of Precision Technologies Group, Dr Bannan is a Director and Officer of Chongqing Machine Tools International (CHMTI). Dr Bannan joined PTG company, Holroyd Precision, as Technical Director in 1999, becoming Managing Director of PTG’s machine tools divisions (Holroyd Precision, Binns & Berry and Crawford Swift) in 2007. He became Group Chief Operating Officer in September 2008, and then PTG’s Group Chief Executive Officer in June 2010. PTG is an export-driven manufacturer of special purpose CNC machine tools, such as the globally acclaimed Zenith 400 helical profile grinder and the Powerstir range of friction stir welders.

The International Trade Fair for Construction Machinery, Building Material Machines, Construction Vehicles and Equipment will be taking place from 22 to 25 November 2016 in the Shanghai New International Expo Centre (SNIEC). Bauma China takes place in Shanghai every two years and is Asia’s leading platform for experts in the sector. 3,098 exhibitors from 41 countries and more than 191,000 trade visitors from 149 countries: bauma China set new records again in 2014. International buyers in particular were strongly represented at bauma China. Their numbers rose by 12 percent. The show once again occupied all 300,000 square meters of exhibition space at the Shanghai New International Expo Centre.

Bauma China promotes interaction with and among exhibitors and visitors by responding better to their needs, facilitating trade and communication more intelligently and digitally, and providing participants with efficient services. All the international key players will present their machines and products at bauma China. 93 percent of all visitors here are decision-makers who are looking specifically for new solutions: CEOs, managers, investors and buyers from around the world—and of course from Asia’s major growth markets in particular. Educative visit to construction sites and outstanding projects, will also be arranged for the benefit of In ORBIT’s participants. In ORBIT Tours Pvt. Ltd. will provide special travel packages for Indian visitors.

72 NEWS

AUTOMATION

Red Lion repeats for 16th Year as top panel meter provider in control design awards Red Lion Controls, the global experts in communication, monitoring and control for industrial automation and networking announced the company has captured the top panel meter slot for the 16th consecutive year in the 2016 Control Design Readers' Choice Awards. In addition to naming Red Lion the leading provider of panel meters in the industry, the publication’s readers also placed Red Lion in the top five for the following categories: wired network components; network routers and switches; and network protocol converters, bridges and adapters. “Winners from the 2015 Readers’ Choice Awards were elected to the top spot once again this year in more than 75 percent of the product categories,” said Mike Bacidore, editor in chief of Control Design. “Our readers have spoken, making it clear that Red Lion is a valuable partner and supplier for a variety of automation technology.” Bacidore added that machine builders are sticking with what works, made clearly evident

by Red Lion once again being named the top choice for panel meters. “Such customer reception for our industrial automation and networking products is truly gratifying,” said Mike Granby, President, Red Lion Controls. “As a ‘Customer First’ driven organization with over forty years of history, we strive to provide performance and reliability that our end users have come to rely on. This award is a true testament to our achievement of that goal.” Control Design invited more than 22,000 individuals who indicated they have buying authority or influence at their organizations to access the confidential ballot. The voting is unaided, which means no list of suppliers is included for guidance or assistance; it’s a ballot of the machine builders, by the machine builders and for the machine builders. Each participant was asked to indicate the first, second and third preference in more than sixty product categories, which were grouped as Control, Hardware, Motion, Networking, Safety, Sensing

and Software. The votes of suppliers are not knowingly counted in the tabulations. With more than 4.5 million panel meters sold since the company’s inception, Red Lion’s range of digital and analog meters is the most comprehensive in the industry. Red Lion panel meters easily accommodate a wide range of applications through varying models, inputs, sizes and other capabilities. From compact CUB indicators to versatile PAX2 process meters, Red Lion provides flexibility that allows customers to seamlessly add or change capabilities with plug-and-play field installable option cards. For more information, visit www.redlion.net/panelselection to select from Red Lion’s range of panel meters.

For more information Web: www.redlion.net

AUTOMATION

MICA network commences activities The collaborative MICA network has commenced its activities. Numerous users, providers and developers now met for the first time at the Robotation Academy in Hannover. The network aims to further develop and raise the profile of ‘Industrie 4.0’ and IoT applications. “The community seeks to encourage regular exchange between all participants, very much in line with the principle of collaborative networking,” remarked Dr. Jan Regtmeier, Director of Product Management at HARTING IT Software Development. A total of 14 companies in the MICA network are already relying on MICA as a future-oriented basis for their own

JULY 2016 | www.engrreview.com

system solutions and wish to develop it as part of the MICA network, as they highlighted in various presentations at the inaugural event. These companies include akquinet tech@spree, Berner & Mattner Systemtechnik, Cybus, Dimension Data, Favendo, Nemetris, IMMS, iTiZZimo, Logi.cals, PCO, Salt

and Pepper, SDI Project Automation and TechniaTranscat. The participating companies contribute expertise and decades of experience from a wide range of sectors of industry covering intralogistics, the supply chain, decentral MES solutions,

condition monitoring, predictive maintenance, the integration of existing machinery and plant fleets into modern IT systems, after-sales service, improvement of machinery efficiency, wireless sensor networks and augmented reality. All solutions benefit from MICA’s concept of open hardware and software. Users can develop and enhance such solutions themselves or rely on existing modules through collaboration in the MICA.network. “The network is a win-win situation – the experts present their own applications but also benefit from the solutions of other network participants,” added Regtmeier.

74 NEWS

GEARS-MOTORS

Gleason to Demonstrate New Solutions for Advanced Gear Production at IMTS 2016 Gleason will demonstrate brand new solutions in advanced gear manufacturing technology on Booth #N-7000 at IMTS 2016, covering a wide array of processes for the complete production and inspection of all types of bevel and cylindrical gears. Among the technologies to be exhibited are: Genesis® 260GX – New Threaded Wheel Grinding Powerhouse The 200/260GX machines are the most recent addition to our Genesis® machines series. The GX series features a two spindle concept for maximum productivity with minimized idle and set up times. The 260GX applies the latest grinding process technology featuring twist control and polish grinding for mirror-like surfaces of workpieces. The easy softwareguided setup of the machine allows operators to change from one workpiece to another within 20 minutes using only one tool. With the Gleason “First Part Cycle” operators actuate a fully automatic workflow from setup until grinding the first workpiece. Integrated automation made by Gleason, the ability to interface with Gleason GMS® machines via QR code & excellent tooling solutions make this machine a comprehensive and worry-free solution from one source. Hard Power Skiving – the Breakthrough in Fine Finishing of Internal Gears Witness Hard Power Skiving on the Gleason 300PS for the first time at IMTS. Only Gleason offers a tailored solution to your workpieces including extraordinarily stiff machines, modular workholding and the right tools to meet the high

JULY 2016 | www.engrreview.com

requirements of the process. The Gleason Power Skiving Simulation Software depicts the cutting cycle for every cut and ensures that cycle times are minimized and tool life is maximized. 500CB Cutter Build Inspection Machine for Automatic, Accurate and Repeatable Builds Another premiere is the 500CB which is shown for the first time outside the Gleason premises. The 500CB delivers more accurate and highly automated build, truing and inspection of all types of stick-blade bevel gear cutters with automated closed-loop blade positioning for better gear quality and maximum tool life. The 500CB also automatically controls the tightening of the blade clamp screws, consistently applying the correct torque, without the previously required operator intervention. Genesis® 400HCD Gear Hobbing/Chamfering with the new GEMS® Software Package The newest addition to the Genesis® line of hobbing machines features a newly developed time-parallel chamfering process. With this new solution customers will chamfer medium-sized gears more economically and with

greater flexiblity than ever before. Designed for dry hobbing, the 400HCD exploits the benefits of the latest cutting tools employing highspeed spindles and a very rigid structure. The 400HCD is equipped with the new Gleason Operator Software Package for easy and efficient operation of the machine including many new features. GMSL – The new Gleason Multi Sensor Metrology System The brand-new GMSL series of machines offers the latest advancements in metrology systems within a compact and smart design. The new system features six axes of motion for gear and complex form measurement with options like integrated Barkhausen inspection capability and/or surface roughness measurement as well as new, state-of-the-art, full-form, scanning capability. The ability to integrate multiple sensors on a common platform offers the capability of several machines in one system. New Tool and Servicing Solutions at IMTS 2016 Gleason will present its complete gear manufacturing tool program including modern tool servicing concepts with integrated

connectivity via RFID. Products featured will include tool materials like G90 and advanced carbides, optimized with the latest wear coatings. Power Skiving Tools are now available in solid carbide and with inserted blades for the exciting Hard Gear Power Skiving process. For bevel gears Gleason will show the innovative Pentac®Plus RT cutter head which makes blade setup and checking more reliable and faster than any current solution on the market. Gleason will also present its latest line of hard finishing tools including dressing tools for grinding and honing applications. Advanced Workholding Solutions Quik-Flex® Plus, Gleason’s next generation of modular, quickchange workholding systems requires a single tool, less time and minimal operator experience. Customers are invited to stop by and participate in the Gleason Quik-Flex®Plus Challenge to experience how easy it is to change the modular components. Gleason will also demonstrate its line of hydraulic workholding solutions. The holding force, extreme accuracy and contamination free designs are well suited for dry gear processing applications. The new Gleason Stir-Able Modular Workholding designs allow off-spindle assembly and truing, reducing changeover time as well as the amount of total run-out in the fixture. Gleason Automation Systems with Modular, Integrated Solutions Gleason Automation Systems specializes in the design and manufacture of factory automation

76 NEWS

systems serving a variety of customers in the automotive and other industries. Gleason will present the modularity of its automation systems with 2 different solutions including the compact DS1200 automation unit with integrated secondary processes as an accurate, reliable alternative to costly, operator dependent, conveyor automation. This compact system, which is compatible with most machine tools, uses robotic technology for loading and unloading. Its secondary operations capability allows this system to function as a versatile work cell, further enhancing productivity.

Gleason Global Services Shows its Complete Service Offering Gleason Global Services is the leading source of gear technology knowhow and education. Gleason trainers will be promoting the full range of training classes ranging from beginner levels to the most advanced expert topics. Gleason Global Services will present its range of performance upgrades, modernization programs and tooling services, including practical examples. Gleason Plastic Gears for Stronger, Quieter Gears Gleason Plastic Gears will

showcase its capabilities in plastic gear design and injection molded plastic gears including bevel and cylindrical gears, helical and spur gears, planetary and internal gears. Gleason Plastic Gears provides customers with the benefit of a plastic gear with no weld-line for a stronger, more accurate, and economical drive train, eliminating the additional expense of secondary machining. Our experts will be at the show to address all questions you may have. Gleason is a leader in the development, manufacture and sale of gear production machinery and related equipment and automation

solutions. The Company’s products are used by customers in automotive, truck, aircraft, agriculture, mining, energy, construction, power tool and marine industries and by a diverse set of customers serving various industrial equipment markets. Gleason has manufacturing operations in the United States, Brazil, Germany, Switzerland, India, China and Japan, and has sales and service offices throughout North and South America, Europe and in the Asia-Pacific region.

For more information Website: www.gleason.com

AUTOMATION

Omron introduces‘1S Servo’ for increased machine productivity Omron Automation, the world leader in sensing & control technologies, announces the launch of its state-of the art ‘1S Servo technology’ - an innovative solution to enhance machine productivity with higher accuracy and integrated safety for packaging, machine tools, pharmaceutical, automotive and food and beverage sectors in India. With enriched design to meet the varied machine requirements, ‘1S servo technology’ optimizes the full cycle through seamless installation, commissioning and finally to the maintenance once in production. In addition to the traditional motion solution, the 1S servo offers industry standard 23 bit high resolution absolute encoder. The combination of Omron’s NX701 Sysmac automation platform controller and 1S servo series provides an industry leading 125 µsec system cycles which contribute to the development of ultra-high accurate machines. It comes with a battery – free absolute encoder as a standard which helps to reduce the mounting space and time thus increasing productivity. Another key feature of the 1S is the FailSafe over EtherCat capability. ‘1S Servo technology’ works on Omron’s flagship integrated automation

JULY 2016 | www.engrreview.com

most efficiently. We are enthusiastic with the launch as it is a step ahead in strengthening our automation offering particularly towards the packaging sector which is one of the important segments in the manufacturing domain in India. The technology has the potential of delivering impressive results to help manufacturers scale up the value chain in terms of higher productivity and increased machine output results.”

platform – Sysmac and is also integrated with Omron’s Automation Software ‘Sysmac Studio’. This allows the machine design time to be reduced by up to 50%. Explaining more about the launch, Mr. Sameer Gandhi, MD, Omron Automation, India says, “Faced with increasingly diversified consumer needs, it is crucial to stay ahead of the innovation curve. Thus, there is a constant need to bring in innovation to manufacturing sites through automation with integrated, intelligent and interactive concepts for increased productivity; 1S Servo is one-of-its-kind to address the need

More technical insights: • The ‘1S Servo technology’ is built with compact servo drive with same height throughout the whole power range to reduce the cabinet size for easy installation • Screw-less I/Os offers simplified installation and reduced maintenance. • The simplified machine design with compact motor size provides seamless output.

For more information www.omron-ap.co.in , www.omron.co.in

For All Your

nergy fficiency nvironment

Needs

78 COVER STORY

Yaskawa: The

100 YEAR legacy of excellence Q1. Yaskawa completed its 100 years journey in the industrial automation field, please brief us your journey of success since from inception of the company? YASKAWA has always been the front runner in supporting with leading-edge technologies and industries of the times. We currently operate in the following three business domains, “Motion Control”, “Robotics” and “System Engineering”. Till now, we as a pioneer of motor control, have developed many world’s first innovative drive technologies, such as vector control, digital control and IGBT (Insulated Gate Bipolar Transistor) drive. We have successively commercialized and marketed optimum robots for various uses, centering on arc welding, one of our areas of expertise and also spot welding, handling, assembly, painting, transfer of liquid crystal panels and handling of semiconductor wafers. YASKAWA has also developed Mechatrolink, an open communication platform used in industrial automation that was certified by the International Electrotechnical Commission (IEC). MECHATROLINK can handle up to 100 Mbps data. Mechatrolink Members Association (MMA) has 2,796 members who are actively developing and promoting Mechatrolink technology globally. MMA has its Indian office in Bangalore. Currently it has become our next endeavor to expand in the business domains of “Environment & Energy” and “Robotics Human Assist”.

was originally started in 1921 in Japan, cooperates with the research section of each business department. We try our best to develop new technology that contribute for human kind and the earth with the creation of Eco-mechatronics. A couple of years ago we launched world’s first AC drive with Matrix Technology and also we are working on bringing of inverters with SiC IGBT and GaN Transistors in the market. Recently we launched new range of servo systems named Sigma 7 for higher precision and productivity. During SPS exhibition in Ahmedabad, we displayed the new AC drives series GA700 which is the next-gen range developed on the lines of growing IoT.

Q2. Please brief us about YASKAWA global reach & latest initiatives in industrial automation space? We have our business hubs located in 29 countries around the world including Japan, and the production bases are located in 10 countries. The research and development center that

Q4. What are the prospects for drives & automation technology products in India? How do you plan to position these products? Its market potential is very high and it will grow without any action by public organizations. However considering today’s electricity power supply situation, It’s absolutely better if

JULY 2016 | www.engrreview.com

Q3. What is the current scenario of drives & automation industry? In current scenario, drives and automation is a need across industry verticals and applications. Due to its technology, system integration, initial cost and lack of awareness on benefits of automation, sometimes small scale manufacturers are not able to adopt the drives and automation in their plants. Now, drives and automation being offered by so many manufacturers, prices have been competitive. With ‘Make in India’ initiative by Government of India, industries should build on competence by improving manufacturing capabilities for high demand, faster production cycles, and minimizing wastage.

Mr. Akinori Urakawa President and CEO Yaskawa India Private Limited

government of India and state governments can help small/ medium scale manufacturers with subsidies on these and a few forums/ associations make an effort to educate the various benefits of drives and automation in improving the productivity and efficiency. Q5. Could you brief us about your top line product range? What are value added services you provide to your customers? Yaskawa in India is operating in two verticals: 1. Drives and Motion Control 2. Industrial Robotics In Bangalore, we have our assembling facility of AC Drives. We have good network of business

COVER STORY 79

partners/ system integrators who work with us to offer our customers a complete package along with the PLCs, HMIs, I/Os. Going further we offer our customers the complete engineering solutions for wide range of ratings and applications. We have good infrastructure for integration and customization of Robots at our facility in Gurgaon. With a vision of contribution to clean power, Yaskawa is focusing on renewable energy sector, we acquired companies Solectria in the US and The Switch, a Finland based company. These acquisitions will play a key role in strengthening the Yaskawa’s presence in the renewable energy space for a long term.

Q6. What are your future plans to maintain substantial market positioning in industrial drives space? As an engineering company, we anticipate advancement in technology and develop a solution. Yaskawa is and shall continue to be the pioneer in bringing out latest technologies in the motion control to the market. We offer wide range of new products and solutions with advanced technology to our customers. Q7. What factors bestow the success of your company? Quality, Technology, Reliability of products +

Mutual trust with customers- these are our basic and simple mantras for the success. Q8. Please address the issues that are affecting the drives & automation technology industry? • Educating stake holders the benefits of drives and automation in the small/ medium scale manufacturers. • Some help in terms of subsidy by the governments/ industrial clusters. • Good hands-on experience for engineering students in the college.

www.engrreview.com | JULY 2016

80 PROFILE

Seco Tools celebrates 20 YEARS in India Inaugurated a new office & factory on May 27

he company inaugurated its new office and factory building on May 27, 2016 at Koregaon Bhima. Internationally acclaimed industrialist Mr. Baba Kalyani, Mr. Lars Bergstrom, President and CEO of Seco Tools, Mr. Andreas Fritz, Managing Director and Sr. Vice President Asia Pacific alongwith Seco employees and other distinguished guests were present during the event. Seco is a global business, based on shared values that extend across cultural and geographical boundaries. Seco strives to be perceived by customers, suppliers and employees in a consistent manner, regardless of where in the world you meet the company. “We have been able to live up to the high standards that we and our customers place on us through our shared values: Passion for our customers, family spirit and personal commitment”, says Lars Bergström President

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and CEO. “These three common values help us make the right priorities and act in a manner that has become Seco’s hallmark for decades” he continues. The shared values are of great importance for the governance of the global operations. Decisions are based on values and goals, which means that Seco, despite its size, can continue to be fast and flexible. “The information age has had a profound effect on the industry. From the need to compete globally to an ever-increasing pace of technological evolution, today’s manufacturers, we as well as our customers, face constant challenges to reduce cost and increase productivity,” says Andreas Fritz, Managing Director, Seco Tools India. “At Seco, customer relationships have always been a cornerstone of our operations. By choosing Seco, you get more than just a comprehensive

portfolio of advanced metal cutting solutions and expert services. You get a partnership based on trust, respect and communication and a team that is always ready to help you gain the competitive advantage,” he adds. About SECO TOOLS: Headquartered in Fagersta, Sweden and present in more than 50 countries, Seco Tools is a leading global provider of metal cutting solutions for milling, turning, holemaking and toolholding. For more than 80 years, the company has provided the technologies, processes and support that manufacturers depend on for maximum productivity and profitability. For more information on how Seco’s innovative products and expert services bring success to manufacturers across all industry segments.

82 PROFILE

Mr. Jayraj Shah, Managing Director EPP Composites Pvt. Ltd.

Expanding the

GROWTH HORIZON

PP Composites Pvt Ltd was founded in the year 1986 at Rajkot, Gujarat. Both Jayraj Shah and Siddharth Shah, two bright and enterprising young men came along for transforming their dream of a successful global company a reality. Our company basically manufactures a wide product line including electrical products, pipes, prefab structures, chemical plants, pultruded products, cooling tower components and many others. We are an ISO 9001:2008 certified manufacturing facility, catering to the wide requirements of several sectors including chemical, infrastructure, railway, automobile, defence, electrical, marine, wind energy, offshore and construction. We are working effortlessly with a vision of becoming of worldâ&#x20AC;&#x2122;s leading company in the field of fibre glass composites by 2020. Starting from a small unit, today, our company has expended its business spectrum to seven

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different divisions with each catering to requirements of a specific industry. We have appointed skilled and experienced technocrats for supervising a division based on the field in they are well versed. A perfect combination of different divisions under one roof proves our success in multiple competencies under one roof and this drives our growth further. Itâ&#x20AC;&#x2122;s been more than 25 years, we have recorded a sustainable presence in this industry and the company which started as a dream of two men is now extended to the dream of many. We have 24 hours dedicated field service team which is always a call away for giving solutions and services. With an urge to deliver the best pushed us forward for research & development of new products in composite material. Our company is the first in this industry to manufacture GRP dual helical filament wound cross country pipe with indigenous

technology. Our infrastructure spreads across an area of over 2,50,000 sq. ft. at Metoda, Rajkot. We are completely supported with advanced techniques including CNC dual helical filament winding technology. This has made it possible for manufacturing shells and cylindrical shapes. Other than this, we have also installed resin transfer moulding technology to make intricate moulded parts, pultrusion technology for making various type of composite profiles, vacuum infusion technology for making special type of shapes, spray up technology for making large volume products as well as compression moulding facility and hand layup process.

For more information Website: www.epp.co.in

84 EVENT GLIMPSES

ENGINEERING REVIEW Magazine - Participation @ ACMEE 2016, Chennai

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EVENT GLIMPSES 85

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86 IN FOCUS

Airpipe:Extending the

GROWTH HORIZON

Mr. Santosh Kumar, Managing Director, Instamod Airpipe Pvt. Ltd.

Q1. Can you please brief us about international alliances & Airpipe System global infrastructure? Instamod Airpipe which is 100% subsidiary of ECO PIPE LTD, Hongkong is engaged in air transmission industry, making products for compressed air pipeline network. WE design, manufacture and sell quick connect air piping solution for compressed air, vacuum &inert gases As a milestone initiative to access the market of Europe, South Africa & Brazil. we are under process of opening up subsidiaries. Further in India, to bring our clients to our nearest proximity our sales operation have been supported by approx. 32 strong channel partners spreaded across the breadth & length of the country.

Q2. What are the latest initiatives Airpipe System has undertaken in compressed air systems space? Which are your focus areas? Clubbed with high degree of motivation & spontaneous urge to exceed the customer s’ expectation our sales team have started designing modular aluminium compressed air piping system right from compressor to point of use which in turn we have created an awareness among our customers how to go for an

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optimum compressed air piping system.

Q3. What are the market opportunities for Airpipe System products in India? How do you plan to position these products? We design, manufacture & sell quick connect air piping solution for compressed air, vacuum & inert gases. We specialize in air pipe work systems for new project, for renovation, extension or modification of existing systems for industries in Textile, Electronics, Automobiles, food, chemical fields, Packaging & Printing etc. We have already provided services to 15000 users at home & abroad.

Q4. Please highlight more about Airpipe System’s top line product range? Is there any new launch or in pipeline stage? We have Aluminium alloy based piping system for Compressed Air, Inert gases and Vacuum. Sizes range from 20 mm-200 mm. Working pressure is 13 bar (temp. range -20oC-70oC) and burst pressure is 55 bar. It is complete modular system based on quick-fit technology in which there is no welding or threading required at the time of installation. We recently launched some pneumatics items such as fittings, couplers, PU Tube, Coiled

Hoses, FRL and Air Gun to support our existing pipeline system. In addition to this, we have launched SS piping range from 15mm – 270mm which can be used for water, steam & other gases.

Q5. According to you what is the future of the compressed air systems industry? India is emerging market for all manufacturer due to new lucrative schemes/subsidies from GOI. Our GDP targeted between 7-9% and contribution from textile is 15% which itself is good news for us, we have good presence in textile and we are extending our reach in other industry also like automobile, printing, packaging, paper industry etc.

Q6. What is your vision for forthcoming years? We are appointing new dealers in areas where we are weak, we can see ourselves in three years as one of the major % holder in the compressed air piping, we have launched SS pipes, some pneumatics items which would further give us good market.

For more information, Website: www.airpipe.in

88 INSIDE STORY

MEHTA CAD CAM:

LEGACY

The of excellence

e believe that Fiber laser technology is the best example of ‘Benefits to the common people because of the revolution and development in technology’. Fiber laser technology has made tremendous revolution in cutting, marking, engraving and welding requirement. The major advantages of Fiber laser technology is, it has very long life, trouble and maintenance free, better laser beam quality, super performance and lower cost. Because of this advantages Fiber laser technology is becoming very popular world wide in many applications along with cutting, marking and welding. Mehta Cad Cam Systems Pvt ltd is the oldest and largest company in

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laser and CNC technology feel pride to have its roll in spreading the advantages of Fiber laser technology to common users and made them beneficial. Mehta’s metal laser cutting machines, marking machines and welding machines are equipped with most latest fiber laser source which is not just lowest in price but also provide the best and maintenance free performance. Mehta Cad Cam has its H.O and two manufacturing facilities at Ahmedabad and 20 Branch offices across all India to provide quick sales and service support. Mehta Cad Cam is growing very fast in these industries. Their manufactured Fiber laser metal cutting machine – “Gloria” and marking machine –“

Mr. Shailesh Mehta, CEO, Mehta Cad Cam Systems Pvt. Ltd. Evan” are not just becoming popular in Indian market but in some countries like Egypt, Kuwait, Dubai, etc. Fiber Laser metal cutting machine can cut SS,MS, Aluminium, copper, Brass etc. The different power of fiber sources can cut various thickness at a different speed. We have list down the table showing the power, cutting thickness and speed parameters as follows: The good news is the customer who wants to cut SS less than 1.5 mm and MS less than 2 mm thickness need not to go for more than 300w fiber laser source and Mehta’s Gloria series can be available less than Just Rs. 30 lakhs. We believe its really a good news for them. Gloria Fiber laser metal cutting machine are made in different size and capacity to fulfil various requirement of the customers. They have a complete solution to cut SS and carbon steel from less than 1 mm to 10 mm of thickness. Gloria laser cutting machine are equipped with 300 w, 500w, 750w, 1000w, 1200w and upto 2000 w and Evan laser marking are available from 10 w to 50w as per the requirement of the depth to be created. Its a great time for all users of metal sheets processing to have in house facility of Mehta’s Fiber laser cutting machine instead of giving a job work outside to save time, energy and money. They have several installations in Maharashtra side and north in Delhi side. Mehta Cad Cam provides 2 years warranty on there all range of products. The best quality, the best service support and lower the price keep Mehta Cad Cam on the top in Indian Engineering industries.

INSIDE STORY 89

Mr.

Shailesh Mehta

CEO, Mehta Cad Cam Systems Pvt.Ltd.

My Lifeâ&#x20AC;&#x2122;s Goals Aim & Ambition: Keep growing, I strongly believe growth brings happiness and happiness brings peace. It requires to be happy and energetic to keep ourselves engage in for the new innovation. Love your work and work you love. Life cannot be separated - family and business, business time and family time, it should go all together. A happy person only can spread happiness around. Vision: Mehta Cad Cam to be one of the world class organization. I am passionate about my work/ company. We want to grow more and more in the field of laser cutting, laser making, laser welding, CNC router and digital printing technology and striving for maintaining the leadership in these industries.

Social Goal: Before I try to make other people enrich and happy, I would like to make my people happy who stood up continuously and consistently with me and our company who itself are my society. I wish our company contribute regularly to the people who are the victim of natural disasters. Business Goal: Leadership in the field of CNC, laser and digital printing technology not only in Indian market but also in international market all over the world. Innovating, developing and distributing high end technology in laser cutting, laser marking, laser welding, CNC router and digital printing making it more stable and affordable. We want to provide complete solution with

regards to equipments, its consumables and accessories and also related technology which help our customer to grow time to time so we as well.

My Leisure Choices I would love to do jogging and exercise keeping myself fit, energetic and young and the best is spending time with family. Also love to play tennis and table tennis and listening music.

Ask My Taste Buds Favourite Food: Italian Pizza and Pastas and Kathiyawadi Gujarati Food.

In Awe of Mahatma Gandhi who stands for his word â&#x20AC;&#x153;Freedom of Indiaâ&#x20AC;? throughout his life.

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90 IN FOCUS

High quality & high precision are the buzzwords of any

DIE-MOULD BUSINESS Q. How is die & Mould making industry shaping itself in India? What kind of opportunities and challenges you can see? The Die and Mould making industry in India has evolved over the years and today competes in a global arena. With an increasing demand from industries such as automobiles, auto components, packaging, plastics, electronics, electrical, healthcare and machine tools, we see a huge opportunity in the Die and Mould making industry in India. High quality and high precision are the buzzwords of any Die-Mould business. The tool room industry is undergoing a change in manufacturing practices. Where earlier, only few important components were manufactured using the CNC machine, now the industry is switching over entirely to CNC to gain a competitive edge.

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It has now considered as the ‘Mother of the Manufacturing’. Die & Mould Associations in India is looking forward to gain engineering excellence with an aim to establish India as global manufacturing hub. With the globalization within the die & mould industry, we are seeing qualitative improvement in the type of moulds being used in various industries. The Indian tool room is also rapidly changing by using CNC machining to manufacture.

Q. What kind of technologies are present in the die & mould making industry? Lot of technologies are coming up in die & mould making industry. The segment requires best surface finishing of the Die Mould machines. Below we list some of the technological trends that the die and mould manufacturers can try their hands on:-

Q. How can you describe the growth Indian die & mould industry has seen in the span of 10 years?

1. “SSS” (Super Smooth Surface) Technology:

Die & Mould makers in India can today confidently compete with the global market and over the years have recorded transformational and all-round market growth.

SSS controls to provide an optimal speed control function for machining die mold with smooth surface. It also ensures high machining stability and quality with virtually no effects

92 IN FOCUS

resulting from cutting shape or speed. As a result, the following effects can be obtained in the SSS control. 1 A stabilized and High-quality processing is realized • Irrespective of the speed and shape command to achieve high quality processing in a stable. • There are no streaks on the processing surface even in the command shape that changes consecutively 2. Reduction of processing time • Conventional ratio 5:30% of time reduction (Comparison with the same accuracy) • Especially the effect is remarkable when feed rate is higher 3. Easy parameter setting • Parameter adjustment for correction of shape is not required • Easy adjustment such as Efficiency-oriented and Accuracy-oriented

2. Right CAD/CAM solutions: Right design is necessary for a success of any product. With the use of proper CAD/CAM solutions, the risk of errors drastically goes down as it automated eventually reducing human intervention. Generally, in CAM to create a machining program, the motion curve of the tool relative to the workpiece is calculated by approximating the minute line segments. Therefore small error is more or less included in the data of minute line segment. For example, as shown in Fig.1, there are many cases like the minute error of the zig-zag shape or the shape of a level difference is contained within the limits of the permissible error (tolerance) on CAM processing, to form the process originally.

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3. High Speed Machining: HSM is considered to be most promising technology as it helps in reducing the production time and cost of producing high precision surface finishes. The tool life is also extended, though proper care must be taken to tailor and balance the tool.

4. Rapid Tooling: Rapid tooling aims to reduce cycle times by 40% as compared to conventional machining. The use of conformal cooling, bimetal layering and better mould materials, like aluminium, allow quicker thermal conductivity in moulds. Also, the rapid processes allow for production of inserts and mould tooling in less than 48 hours. Rapid processes are also capable of producing modifications in the tool, like undercuts or side-action easily.

Q. What does Mitsubishi Electric India offers to the die & mould makers? Mitsubishi Electric offers new generation controllers that are developed with many standard functions to suit the current market requirement and excel in years to come. A number of specially-developed control functions, such as “SSS” (Super Smooth Surface) -- the high-grade Mitsubishi Electric CNC M70/M700V Series delivers Super Smooth Surface (SSS) Control. SSS flexibly supports various compound machining, including multipart system/multi-axis machining centres, milling and hobbing. Mitsubishi Electric provides the control necessary for high-performance milling. With fully developed 1 nano precision -machining technology, range of special highspeed, high-accuracy functions all come as standard, resulting in faster block processing time and ensures the highest level of precision therefore resulting in shorter machining time . This functionality improves the accuracy and

better productivity in machined parts. Built in Power failure Vertical axis drop prevention function which prevents tools breakage and machined component rejection. 10/100Base-T High speed, Ethernet interface for communicating with PC, IC card interface to run big capacity programs direct from CF card and support on-line big capacity program edit in CF card. Easy one touch Power fail program restart function reduces the operator error. System memorizes the Block number when power is interrupted with MSTB history.

The following original processing modes are adopted in SSS control. • The global shape judgment based on prediction of instruction form determines the optimal feeding speed. • Efficient acceleration and deceleration without waste even in shape • Processing a uniform that does not depend on the speed and shape instruction

Q . What are the initiatives from Mitsubishi Electric India in terms of improving the competitiveness of India die & mould industry? Mitsubishi Electric emerges as a leading CNC controller supplier in this segment beating all the competition. Mitsubishi Electric CNC products are engineered with cutting edge solutions and technologies to meet the highest quality requirement of the precision industries. The consistent quality offered by Mitsubishi Electric CNC reassures and attracts customers in die and mould segment. Mitsubishi Electric India has always been providing opportunities to the tooling industry by improving competitiveness through spreading awareness and building exposure through domestic and international visits, seminars and exhibitions.

94 IN FOCUS

Dr. Christoph Beumer is Chairman and CEO of the BEUMER Group, based in Beckum. He is the third generation to manage the family business.

INTRALOGISTICS is a cornerstone of the global economy

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Q. Dr. Beumer, what can you tell us about trends that are currently important in intralogistics?

smartphone. If they don’t like what they’ve bought, they just send it back.

Intralogistics is a cornerstone of the global economy. For companies it is no longer a necessary evil; it is crucial for gaining a competitive edge and creating added value. Moreover, it opens the way to new business models, such as e-commerce and customization of products and services. We’ve all discovered how convenient it is to order goods via the Internet. Online shops are open all the time, and customers can shop anywhere and at any time from a computer, tablet or

Q. What new challenges has this created for intralogistics? The demand for reliable, flexible delivery is steadily growing. In online retailing same-day delivery has almost become standard, especially with groceries. Customers expect to get what they ordered right away, whether it’s frozen pizza, strawberry ice cream or lettuce. This trend is accompanied by an atomization of orders. Businesses and private individuals have

IN FOCUS 95

no notion of the effort involved when they order a product and then a second one a few minutes later and expect the two to be combined in a single delivery – oh yes, and when the package comes to the house, please ring only once. The increasing flow of goods in e-commerce, along with the problem of handling returns, has led to greater connectivity, automation and system integration. For me, these are the key areas that are providing solutions.

Q. Could you explain that in more detail? Supply chains nowadays are organized and interconnected from end to end – from the source of raw materials to the consumer’s door and continuing on to returns, disposal and recycling. The driving forces are the expectations of consumers and industrial customers. For consumers, what counts is the benefit they expect from products and services. Products and services must be tailored to their individual interests and needs. For industrial customers, whose main concern is high productivity, efficient production processes are paramount. Here reliable, cost-effective logistics is indispensable. But the new emphasis on individuality has set the bar so high for logistics that stackers and high-bay warehouses by themselves are no longer sufficient. Technical solutions at the starting points and connection points, in other words value-added services, are becoming increasingly important, plus software control.

Q. How important is flexibility in supply chains? It is critical. Globalization is bringing about lasting changes in markets and the economy. The economy is becoming more international, but also more regional. On the one hand, customers in Europe configure their laptops on the web and have them assembled in Texas, while their summer clothes are sewn in Vietnam. And they want to receive these products at the front door within 48 hours. On the other hand, they want to buy locally grown organic food. The same is true for businesses. They order products on the global market, but they still want to have their specialized suppliers in the vicinity. All companies, large and small, must adjust to these new patterns of procurement, production and sales. This is leading to far-reaching changes in the supply chain and it will require enormous flexibility. Without efficient intralogistics none of this will be possible.

Q. The theme of CeMAT 2016 was “Smart Supply Chain Solutions”. What does this mean? The theme was a very good choice. It calls attention to the fact that future processes in logistics will be automated and interconnected. Increasing digitization will bring about fundamental changes in value chains, and entirely new business models will emerge. The adoption of digital technology and the associated changes in people’s thinking will create new challenges not only for logistics companies, but also for service providers of all kinds. For them, success in the future will depend even more on the capabilities of their logistics centers. Intralogistics and digitization are inseparably linked. Industry 4.0 is already a reality, as is the internet of things, which in many areas has become part of everyday life. The opportunities are enormous because we’re talking about highly scalable systems. Intelligent solutions are already available, but the possibilities of this technology are by no means exhausted. For example, increasing numbers of logistics companies and warehouse operators are opting for autonomous in-house transport systems that select their own routes, and for warehouses that detect empty stocks in real time and fill them.

Q. Companies have been using driverless transport systems for some time now. Do you see a trend here? Yes, a clear one. The trend is away from heavy, inflexible handling equipment to small, multifunctional vehicles. The latter are much more versatile when it comes to in-house transport and warehouse operations. The vehicles independently agree on which of them should do which job and what routes to take. I see a direct correlation here with the growing trend towards small load carriers and goods packed in cartons. These are being used more and more as a result of e-commerce and atomization. In addition, lean concepts are becoming more important in assembly, in combination with smaller inventories and order quantities. Intralogistics is undergoing a radical transformation.

Q. What must be done to cope with these changes? We must plan processes with the future in mind and devise safe and reliable technical systems. This will mean more and more

processors, user controls, software and control units. All of these elements must be integrated into a harmonious, ergonomic, efficient and user-friendly system that is able to handle the gigantic quantities of data. The complexity of logistics makes IT indispensable; it is the only means of intelligently controlling the flow of goods. We will need smart solutions for the supply chain. The performance of IT systems and components will have to be continuously improved. This applies to more than storage and distribution; it extends to areas such as manufacturing and the supplying of assembly workstations, and it also includes the consumer. In all parts of the supply chain value creation and profitability will thus increase. There will also be benefits for mechanical and systems engineering. In many companies software already accounts for half of the new solutions being developed, or even more.

Q. What does this mean for you as a manufacturer of equipment and systems for intralogistics? Nowadays, unless we decide to alter machinery and equipment, we can often only achieve increases in performance and efficiency by creating better software. This opens up an exciting area of activity for us, one with great benefits for our customers. We have grown from being a component supplier to become a system integrator. We equip our systems with intelligent software and control units from the very start. This is a big advantage for users. Their processes are more flexible, and they are efficient even with a batch size of one. With a comprehensive database our customers can optimize their processes from start to finish and achieve significant savings thanks to greater transparency.

Q. What did CeMAT hold in store for visitors? CeMAT presented solutions for all of these trends and highlighted areas of potential. The focus of the exhibition, logistics IT, was important owing its relevance to all areas of logistics. Software has a bearing on all areas and connects them. CeMAT therefore was a must not only for IT experts, but also for logistics specialists, production managers and business managers throughout the world. They had an opportunity to survey the entire market and discover what will be in the production facilities and logistics factories of tomorrow.

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96 MANAGEMENT

How to achieve time management with CLOCKWORK PRECISION T he most sustainable realization is that there is no other commodity in this world as valuable as Time. A cynical postscript would, however, stoically state that this commodity is as elusive as it is valuable. Naturally, achievers and successful people all over the globe cite Time Management as the Magic formula for their success and as an analogy call it synonymous with “Khul ja Simsim”, the utterance of which revealed the treasure trove to all and sundry. Here is a twelve point formula to take time on your side and utilize every hour of the day to your best advantage. Imagine that each point is for a single denomination on the clock... One can only think of making friends with the clock by Time Management!

1. A modular approach is the best approach to executing any task. It is a great idea to tackle each day one at a time rather than think of weeks and months. Hence, a daily task designer and a specific time limit for the same is the first step towards Time Management. A well thought out list of do’s may help one to sort out the tasks on the basis of their urgency. It is important to assess the completion of the allotted tasks, both in terms of quality and quantity. Moreover, a self-appraisal comment in a logbook or diary would be an excellent tool towards self improvement. 2. As an extrapolation of a Daily plan, a Calendar or Organiser would give one a larger picture of short and long-term tasks on hand. This in turn would be of great help to “bunch” and “batch up” the “things to do”. Most people who have mastered the art of Time Management would admit that they have, in fact, a very accurate estimate of what is do-able by them in a given frame of time. This habit is acquired gradually using

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a Plan of sorts.

3. Deadlines sound like death knells to people who are totally haywire with time! So why not begin with self discipline? Allot deadlines for a task completion and be very strict with yourself. Use the license to chastise and reward whatever would be the outcome. The more one meets self imposed deadlines, the more world ready one gets.

4. Reminders can be set to meet allotted Deadlines. This is not a Corollary but a main point Mantra to get on top of Time. Do put a “tick” when a task is completed... it adds to the “feel good factor”. 5. Task acceptance can be compared to that enticingly delicious dish one allows on one’s plate to devour with relish. This is a wonderful exercise provided one has an accurate assessment of one’s appetite. Hence, never agree to do more than your capacity. The skill to say “NO” politely, genuinely and firmly is certainly not escapism, rather it is a giant step towards Time Management. Better not bite off more than one can chew. 6. Time has always been depicted to us as sand slipping away from one’s fingers, lost forever to eternity, hence, one has to keep estimating the time spent and how much of the precious commodity remains. Without making it obsessive, a Clock visibility habit is a good habit The clock should be used pragmatically, not to scare but to caution. 7. The very valid and inspiring example of the single-minded Arjuna would serve to inspire one and all as far as the ability to focus is concerned. Execution of any task needs one to give 100% and concentration is a prerequisite to the completion of any work on

hand. Naturally one needs to be minimally distracted or in fact not at all. This can be done consciously by the person working and “not available” could be a status which would be a forerunner to a large amount of work being done underway.

8. ‘Prioritize the work and stick to the priorities’ is another success dictum of people at hand. Unimportant would be bottom of the list and topmost would be a task with pride of place both in urgency and importance. This skill of making lists improves with practice! 9. Eliminate Time wasters. Those “wicked” bits of useless jobs which gobble up minutes and hours and finally days and months result in nothing. Always multitask. Do more than one thing at a time. This will provide the required respite through variety and serve to reduce monotony. 10. While multitasking, one gets a clear idea of what can easily be delegated and by all means one should do exactly that. In order to retain quality, one can oversee the work and also assess the completed task. 11. Be realistic as far as required time calculation for a task. Always leave some “Buffer time”. Murphy’s Law is all about being grounded not being pessimistic. 12. Archive your task execution. It will help you to better yourself. It will give you confidence and yes you will feel proud of yourself. All of us can do with a morale boost!

Remember: “Take Time as your partner and not as your opponent.” - Dr. Jyoti D. Vora

98 WOMEN ENTREPRENEURS

“Leaders are not born but made with years of

HARD WORK & EXPERIENCE.” Homia R. Engineer, Chairperson & Managing Director, Industrial Boilers Ltd.

Q. How would you introduce your company in two minutes? We are one of the largest manufacturers of Steam Boilers and its associated equipment such as Steam Turbines, ESP, Bag Filters , etc. In India, we have two boiler manufacturing plants located at Vapi, Gujarat and our Steam Turbine plant at Greater Noida, which is our wholly owned subsidiary named IB Turbo Pvt. Ltd. We manufacture between 240 to 300 boilers annually and have supplied over 6000 boilers so far. Our Boilers have certifications such as ISO 9001:2008, ASME-R,U,S, & PP Stamps, Eurocert -CE, and IBR. We offer Waste to Energy solutions and are the only company to offer Co-Generation of power as a one point solutions provider. Q. What’s the role you have played in conceptualizing the business line you are in and nurturing it? As a family business, we were into imports and maintenance of boilers. After my marriage & with encouragement from my family and my father in law, we visualized entering the field of manufacture of boilers. We started the first unit in Vapi in 1978. I have been involved in the business since inception. Q. What’s the difference you could make to the Organisation? As we branched into boiler manufacturing

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from the field of boiler servicing, it was very challenging for me as a woman entrepreneur. As most industries during the initial stages of start-up face severe financial crunch, my instincts helped our company manage with our scarce resources. Also, my background in back office and marketing helped us to secure new business & grow. Q. What are the success conducive attitudes that helped you in building the organization? ‘Humata : Hukta : Havarashta’ ( Good Thoughts , Good Words & Good Deeds ) which are the guiding principles of my religion (Zoroastrianism) helped in giving the correct attitudes to one and all. Honesty and to give the Best Quality of product to my customer was and still is the most successful attitude to build & grow the business. We offer solutions to meet our client’s needs and this helps us to develop our customer’s faith and confidence. Q. We know you are a charismatic leader. Leaders are born or made? Leaders are not born but are made with years of hard work and experience. This gives leaders the ‘cutting edge’ to lead their team and business to success and glory. Q. What have you learned from the Past? To judge people on face value and decide

WOMEN ENTREPRENEURS 99

whether to trust them or not, to avoid all kinds of litigation and solve all problems at the root level before it gets any bigger and to maintain cordial relations with your client, vendors, suppliers, and also with all Govt. offices and officers. Q. Could you elaborate on your work ethos? Honesty in whatever you do is first and foremost. Treat your staff and workers as your own family members. At my age of 75, I attend office daily and set an example for work culture. Q. What rejoices you at the workplace? Meeting various people and overseeing the day-to-day overall operations and working of the company. Homia Engineer with Prime Minister Narendra Modi

Q. Any Award or encomium you cherish the most? National Productivity Council’s (NPC) ‘First Productivity Award’ in the Engineering sector received in 1982 at the hands of Hon. Shri N.D.Tiwari – the then Minister of Industry & several other Awards. Q. What are the comments on the prevailing business environment? How conducive is it to growth of your business? The present overall business scenario is not very encouraging and this in turn affects our boiler business as well because capital goods industry such as ours is the first to be affected. However, having said that, there appears to be light at the end of the tunnel. Q. What are the challenges ahead for you? To hold the family business together, expansion in our own business and enter newer related fields are the key challenges. To improve our existing product portfolio with our in house R&D and make State-of-theart Boilers which Conserve Energy & Control Pollution. Our new in-house R&D products – viz. Sterling Engines & Gassifiers, are in the process of being standardized for regular production.

Illustration of a typical Magnum Boiler in the manufacturing range of IBL. The company makes roughly 300 boilers annually.

Q. What’s your vision for your company? To ensure growth of the company but at the same time, maintain a financially healthy, debt-free company and continue to be among the top three in our field & product portfolio.

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100 WOMEN ENTREPRENEURS

“We envision to become a GLOBAL TECHNOLOGY LEADER”

Mohini Kelkar, Director-Sales & Marketing, Grind Master Machines Pvt. Ltd.

Q. How would you introduce your company in two minutes? Grind Master is pioneer and leading manufacturer of Metal finishing, Deburring & Microfinishing machines from India. We are leading Exporters of machine tools from India, with more than 50% of our Production exported to China against German and Japanese competition. Passion, Innovation, trust and expertise have been our core values. Q. What’s the role you have played in conceptualizing the business line you are in, and in nurturing it? Grind Master was started in a Garage in 1984 by myself and my husband Mr. Kelkar. Hitherto the polishing operations were done all manually. Therefore there were severe

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productivity limitations to all these metal finishing and deburring processes. Since we wanted to do something different, we found this opportunity interesting and started developing these machines from scratch. Most of these machines are developed from scratch and it was quite challenging. Q. What are the success conducive attitudes that helped you in building the organization? Accepting the new challenges and involving the team to make it successful. Q. We know you are a charismatic leader. Leaders are born or made? I think both ways. First, you need to have certain characteristics in yourself so that you

WOMEN ENTREPRENEURS 101

can be moulded to become a leader. I believe in leading by example and so a leader has to behave or follow the expectations he has from others.

most? I was awarded FIE Foundation National Award in 1992 for the outstanding contribution in the Engineering Field.

Q. What have you learned from the past? Focus is extremely important in the business. You should have the ability to focus on the most important issues even when there are several distractions.

Q. What are your comments on the prevailing business environment and how conducive is it to growth of your business? Prevailing business environment is certainly conducive to the growth of overall business. At the same time, it has opened the doors for global competition. Fortunately, since we had export thrust from the beginning, we have been working with International Companies for very long time and are familiar with their expectations. We have deep understanding and close relations with our Indian customers and with

Q. What rejoices you at the workplace? Completing all the tasks of the day which I had planned before closing the day. Also the successful implementation of any innovation / new idea rejoices me. Q. Any award or encomium you cherish the

this foundation we have expanded our global markets. This is certainly helping us in facing the global competition. Q. What are the challenges ahead for you? The various Manufacturing Technologies are continuously changing. We are in a kind of VUCA World and to survive in this, we have to continue being innovative, keep us updated on latest happenings worldwide and bring out the new products and technologies with speed. Q. Whatâ&#x20AC;&#x2122;s your vision for your company? We envision to become a global technology leader by fostering a culture of enduring excellence, exceed expectations through passionate and empowered people ensuring sustainable and inclusive growth.

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102 WOMEN ENTREPRENEURS

“The smiles of my customers

MOTIVATE my going to work.” Q. How would you introduce your company in two minutes? We are a truly indigenous company that proudly, consistently and repeatedly builds disruptively, innovative product solutions that become game changers for the fabrication and structural steel industry. These innovations are born and molded on our shop floor with inputs of operators and users, addressing their specific pain points.

Arundhati, Managing Director, Plazma Technologies Pvt. Ltd.

Q. What’s the role you have played in conceptualizing the business line you are in, and in nurturing it? For first decade and half I had been working to grow this paradigm shifting product range: proudly “made in India”. Now I assist them successfully implement innovative projects emerging from Plazma’s Design Team. In my role as the managing director of the company, as a compassionate nurturer, honing various talents of my team, ensuring that it remains vibrant and ever- evolving. Q. What’s the difference you could make to the organization? I successfully built a conducive and interactive environment in the company and consistently created ‘safe zones’ within the organisational culture where teams interact without judgment or retribution, share ideas, thoughts, solutions and dreams with each other with complete freedom of expression. This expands in to a holistic approach to the work environment,

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where each project team sees every project executed from the prism of Plazma’s innovative technical and engineering ‘ Brand’ domain. I consistently motivate teams of our suppliers, vendors, customers and Plazma team members towards a larger vision where each one develops their own environmental well being. This is not only from the monitory point of view but also with a balance of healthy life

WOMEN ENTREPRENEURS 103

patterns and interactions’. This motivates a work environment enabling conducive, positive discussions. In a manner this also creates a sense of ownership among the project team leaders thus ensuring 100% project success. Q. We know you are a charismatic leader. Leaders are born or made? Leaders are made through belief in an undeviating vision, grit, perseverance and most importantly compassion towards their environment. Our biggest capital is the people who work with us. This unfailingly leads them to grow and to consistently evolve with the sterling ‘RoboPlazma’ reputation. Q. What have you learned from the past? In India what’s needed is an abundance of patience when things do not move as fast as we would optimally like them to. The game plan an engineering company needs, is to build and take into account the larger gestation period for projects to succeed along with the adequate support of innovative mechanisms to fund, develop and enhance business strategies. Q. Could you elaborate your work ethos? I strive to motivate our teams to treat work as a place to hone their identity by creating something meaningful every day. They should identify excellence by owning their creations and feeling proud of what they achieve. This work ethos generates a sense of belonging within each of the Plazma members coming to work. It is this type of continuous, motivational innovation that keeps the environment alive and thriving.

styles and a spiritual bend of mind. Excellence is the criteria I consistently motivate from the ‘development lab’ to the shop floor. Q. What are the success conducive attitudes that helped you in building the organisation? I have developed solid ‘systems of self discipline’ within my teams’ workflow

Q. What rejoices you at the workplace? I derive immense satisfaction when I watch our teams develop innovative blueprints in our Tech Center: be it software, robotics, engineering or hardware or services. Watching an idea taking shape into an unbeatable solution or watching people brainstorm to push forward in a workplace brimming with creative motivations, is very joyful… What continuously inspires me is, when all heads of the department connect every week to brainstorm how they collectively make the projects move forward; where everyone belongs to the team. Every time the leader changes, it is dynamic and vibrant with many

leaders and team players. Q. Any award or encomium you cherish the most? I especially cherish the times when the operators of my systems tell me how it has changed their working environment and improved their output; and also when they offer to share tea with me on the shop floor; or the times when my decades long time customers keep coming back, with a smile to say that our products helped them meet global standards as leaders in their respective fields. Those precious cups of chai and those smiles are priceless rewards that surpass any of the awards I have won. Continuing to earn that cup of chai and to see the smiles of my customers is what motivates my going to work! Q. What are your comments on the prevailing business environment and how conducive is it to growth of your business? We have to contend with huge challenges in our country. Creating a skilled work force and work culture along with channels of innovation funding will build a vibrant India. It is high time, more Indians rise and believe in this dynamic India, where Indians help each other grow boldly together. The world believes we are a force to reckon with… It’s time we believe it and work together as a team. We have the wherewithal. Q. What are the challenges ahead for you? To stay ahead in the ‘innovation curve’ and keep bringing in products that define technical excellence. To create awareness and confidence amongst Indian Investors that funding a revolutionary idea/technology pays. Frankly, finding funding for an engineering company is the biggest challenge! Q. What’s your vision for your company? RoboPlazma needs to grow into a company that inspires other young entrepreneurs to innovate. Building technology solutions that transform the way our customers do business that is our focus, taking us beyond just answering customer needs. Creating an online RoboPlazma Global Training institute to scale up the skill set of Indian work force by enabling them to explore the world of RoboPlazma is something that I feel very passionate about.

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104 WOMEN ENTREPRENEURS

“We want to emerge as a TECHNOLOGICALLY ADVANCED, preferred environment management company.” skills and establish business practices which can be benchmarked with the best professional and technological norms globally. Q. What are the success conducive attitudes that helped you in building the organization? Establish reliability and a track record of delivering innovative solutions economically.

Arti Basu, Managing Director, Parth Projects & Construction Pvt. Ltd.

Q. How would you introduce your company in two minutes ? Parth Projects & Construction Pvt. Ltd. is a company that provides sustainable solutions for complete environment management for Air, Water and Land pollution control. Q. What’s the role you have played in conceptualizing the business line you are in, and in nurturing it ? Environment management and conservation from chemical engineering perspective. Q. What’s the difference you could make to the organization ? Reinforce our organization with best human An ETP project executed in China

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Q. We know your are a charismatic leader. Leaders are born or made? Leaders are made and groomed with time and growth. Q. What have you learned from the past? Set your goals higher than you can achieve. Q. Could you elaborate your work ethos? Put your best and don’t worry about the accomplishment. Q. What rejoices you at the work place? Providing genuine solutions to environment management to keep up the commitment towards a clean environment.

Q. Any award or encomium you cherish the most ? FGI Excellence award for outstanding woman entrepreneurs in the year 2009. Q. What are your comments on the prevailing business environment and how conducive is it to growth of your business ? The Government is committed to business growth and at the same time conserve the environment. Good awareness is now prevailing about our needs for preserving the environment. Our endeavors shall always make a positive contribution to the environment committed for the business growth. Q. What are the challenges ahead for you ? International players comings to India in the field of waste water management. Q. What’s your vision for your company ? Emerge as technologically advanced preferred environment management company, providing indigenous solutions.

Parth’s manufacturing facility in Vadodara.

MLG-2: DETECTS ANY OBJECT. EVEN THE INVISIBLE.

Difficult to grasp – what the second generation of our measuring automation light grids MLG captures, even when it is practically invisible. Thanks to the “high-speed scan” function extremely fast objects are detected as well as especially small objects with the function “high measurement accuracy” – and transparent objects, with the function “transparent mode”. What is just as captivating as the reliable detection: the robust perfo-r mance, even under difficult conditions. Specifically with dust or ambient light. Thanks to a smart assembly concept and the easy setting of parameters, even the initial operation is so simple, you’ll find it simply impo-s sible to believe. We think that’s intelligent. www.sick.com/MLG-2

106 TECH TRENDS

WELDING

AUTOMATED WELDING

An Imperative for Competitive Advantage

he shortage of skilled workers is no surprise to anyone in the manufacturing sector. You may be just reading about in the headlines or see discussions about it on the nightly news, but we live it. Statistics from the Manufacturing Institute state that thousands of manufacturing jobs are going unfilled in India and the rest of the world simply because employers are unable to find candidates with the right skill sets for the open positions. The association also reveals that 75% of manufacturers attribute this skills gap as hampering business expansion efforts. Two of the biggest areas with jobs going unfilled are machining and welding. At ADOR Welding Limited, there is a fully equipped Welding Demonstration Centre at the Equipment Plant in Pune, where there are frequent visits from manufacturers. They come to our facility to see what automated welding is all about. They visited to assess whether or not automation could solve not only their production and throughput issues but also their hiring challenges. In many cases, these individuals walk away with a game plan to improve their productivity and quality, and fill empty positions. And, automated welding is at the heart of that plan. In fact, to achieve the perfect qualities and higher levels of productivities, most manufacturing processes involving metal joining and cutting are moving towards

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Automation, partial or complete process lines. Complete Robotic Work cells (unmanned) with intelligent handling, vision control and anti-collision systems have been developed both for automobile as well as other heavier fabrication industries like shipbuilding, heavy structural fabrication etc. Narrow Gap MIG, TIG and SAW systems are invariably fully automated with multi-axis motion controls, seam tracking, intelligent arc control, and capable of rolling out a variety of parts with the touch of a fingertip to change the job program number. Wind Tower fabrica-

tion, ship building, pressure vessel fabrication, pipe lines â&#x20AC;&#x201C; all are industries moving heavily towards these processes. Fully automated laser stitch and spot welders will come largely in application in the thin sheet fabrication in automobiles and aircrafts. Friction Stir Welding Automation is another exciting automated process which can weld a wide variety of thicknesses using the same outfit â&#x20AC;&#x201C; 1.2 to 25 mm in one-sided welding and up to 50 mm in two- sided welding. This process does not require any filler material, as most environment friendly as it does not give out any

TECH TRENDS 107

ADOR Welding Limited offers standard and customized Automation solutions for different types of Industries:

welding fumes or toxic chemicals to the air. Hot Wire TIG Processes is now replacing MIG in many automated applications for vertical cladding (internal and external) anti-corrosion weld overlay cladding of manifolds for petrochemical and gas industries

Standard welding automation products: • • • •

Column & boom Welding positioners Welding rotator Trolley for linear GMAW welding (MIG AUTOMATION) • Trolley for circular shell welding (MIG) • Fume extractor

MULTI-LEVEL AUTOMATED WELDING LINES H BEAM FABRICATION SYSTEM Comprising :

TWIN HEAD WELDING GANTRY Improving quality through automation – Robotic Cells

Quality also is a determining factor in the decision to automate the welding process. An example is a manufacturer who has welded the same part for 20 years. The company has been spending close to large sums per month as people’s salaries, just to grind spatter off the part and change out filters in a paint system. A customized robotic welding system incorporated in the same factory was able to provide stable, reduced-heat, short-arc pulse. Within hours of getting the parts into the robotic cell, the company was welding parts with zero spatter. Companies don’t usually talk about scrap and quality issues freely, but they are real. In manual welding, if you run into an issue and can’t solve it, you have to shut down the entire process and do touch-up. And for the manufacturers who don’t accept touch-up on parts, if a problem is detected halfway through production, those parts will become costly scrap. With robotic welding, there is a much simpler solution in a program known as production monitoring. There are systems that deliver real-time welding system monitoring. Beyond production monitoring capabilities and crucial alerts, robotic welders also have another benefit when it comes to quality– easy access to all angles of a semi-complex or complex part. Because the part can be rotated,

ITEM

APPLICATION

CNC CUTTING MACHINE FOR 3.5 – 15 MTR

PROFILE CUTTING (1+8 OXY FUEL)

H BEAM ASSEMBLY MACHINE

FLANGE & WEB ASSLY & TACK WELDING WITH MIG

H BEAM FULL WELDING

FULL JOINTS WELDING WITH SAW

BEAM CONVEYING, TURNING & TILTING A RRANGEMENT

BEAM ROTATION & TRANSFER

BEAM STRIGHTENING MACHINE

STRAIGHTENING OF FLANGE WRT WEB

Application wise customised products • • • • • •

Square axle welding SPM Robotic welding H beam welding SPM Idler roller welding Cylinder welding SPM Weld Seamer

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108 TECH TRENDS

ITEM

APPLICATION

WELDING GANTRY

IDLER ROLLER WELDING

VISION SYSTEM

TO OBSERVE THE PROCESS AND PROVIDE CORRECTION FEEDBACK

ROTATOR: 5 TON

JOB ROTATION

the operator can program the robot to access sections of it that can’t be reached manually without stopping to reposition it. This 360-degree view and access facilitates quality welds and increased production.

Automation helps fill the skills gap As the economy changes and the workforce changes, the primary reason why people automate also changes. In today’s environment, manufacturers are turning to automation on the production floor to fill jobs and provide the productivity and quality required to keep North America competitive. Last year, when manufacturers were enjoying increased sales, they turned to automation to get more product made. Today, they are doing it because they are having trouble manufacturing parts, period. Why? Because they just can’t find trained welders. When you can’t find qualified welders, robots make sense. You can make different parts without needing to find people simply by changing out cell components. Additionally, when you automate, the person who oversaw the welding in that cell remains there and works closely with the technologist or engineer who oversees the programming and work environment of that robot. You do bring in people, but you train them to a higher skill level. Many traditional welders are more than capable to be trained as technologists or even as engineers. In some ways, automation gives manufacturers a new way to invest in people. In a typical fiveyear cycle, you incrementally boost production and move people up in the organization, while improving sales.

Not “if,” but “when” For manufacturers who have not yet incorporated robotic welding cells into their production line, the question truly isn’t if they should pursue automation, but when. Automation of any sort provides the competitive advantage North America needs to remain relevant in the manufacturing segment. Manufacturing is the engine that will spur economic growth, automation is a key cog in manufacturing, and welding remains a critical cost driver to support manufacturing. Robotic welding is a critical component to improving productivity, efficiency, cost, and quality. Investing in our workforce through education, training, and automation will help maintain the dominant position the United States has held for the last century. [Courtesy: Ador Welding Ltd.]

JULY 2016 | www.engrreview.com

110 TECH TRENDS

MAINTENANCE

Cleaning for

OXYGEN SERVICE Do we clean our components for oxygen service? It’s a question we hear all the time. Often it is because our customer will use the regulator or valve in oxygen service, but not always. Many times, our customers will request O2 cleaning even though their media is anything but oxygen. This level of cleaning has become a benchmark in the specialty gas market for the specific level of cleanliness of wetted flow path parts. Primarily, if a regulator or valve is cleaned for oxygen service, it means that all components in contact with the process media are free of hydrocarbons (oil, grease, and other contaminants), as well as particles large enough to causes pars that can lead to fires. ASTM G – 93 and CGA G-4.1 are standards defining what methods and equipment are suggested to achieve and verify a specific level of cleanliness for oxygen service. These standards do not attempt to identify a specific construction that is suitable for oxygen service

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(acceptable materials of construction for oxygen service are covered by other industry standards). Instead, they recommend the methods for cleaning, and specify the methodology for verifying the resulting level of cleanliness of piece parts and assemblies. ASTM G-93 defines several levels of cleanliness for various applications for equipment used in oxygen-enriched environments, along with the methods used to verify these levels of cleanliness. Tescom uses ASTM G-93 as its standard for cleaning. In fact, any component that we sell through the industrial division is packaged with a label that includes the following: “This product is cleaned in accordance with ASTM G – 93 and CGA G-4.1 (This assures removal of visible particles and combustible residues).”

Kindling Chain Ignition So what does this all mean to the end user?

TECH TRENDS 111

Essentially, through a series of cleaning and evaluation steps, the component has been cleaned, assembled, and packaged in a controlled manner that assures the end user that no particles or combustible residues are present on the wetted surfaces. These particles and combustible residue can then act as ignition mechanisms for an oxygen fire under the right conditions. Every day, someone learns about the need for leaning components used in oxygen service the hard way Most common among the metal working industry, oxygen fires often occur in the regulator set of an oxy/acetylene welding rig. The welder may have carelessly tossed the regulator set on the ground when changing cylinders, or perhaps didn’t cap the end of the cylinder after a long day of welding, allowing dirt to enter the outlet of the cylinder valve. When the regulator is connected to a cylinder of oxygen, and the cylinder valve is opened, high pressure oxygen flows into the regulator at a high velocity. The oxygen reaches the main valve of the regulator, which is usually in the closed position. In this situation two opportunities for an oxygen fire exist. The first is from the impingement of dirt and other particles moving at high velocity within the component. The second is due to heat of compression. Heat is generated from the conversion of mechanical energy when a gas is compressed from a low to a high pressure. High gas temperatures can result if this compression occurs quickly to simulate near – adiabatic conditions. This temperature rise may be high enough to cause the plastic seat or o-ring material in the regulator to ignite. Plastics and elastomers have what is called an auto- ignition temperature that refers to the temperature at which the material will ignite in the presence of 100% oxygen. A seat fire or o-ring fire will promote consequential burn of the surrounding metal. This condition is often referred to as promoted ignition or kindling chain ignition.

Avoiding a fire Impingement occurs when a particle or particles entrained in the gas are moving at a high velocity through the component, and begin hitting a wall or other fixed object in the body of the component. When the particle impacts the body of the component at high velocity, there is a chance that a spark is created at the moment of impact. This spark can trigger a

fire, selected fueled by the body material, and supported by the oxygen - rich atmosphere. For metals, there is a property called Absolute Threshold Pressure that refers to the pressure at which the metal will support self-sustained combustion in oxygen atmospheres. All of the 300 series stainless steels have threshold pressures near 500 psi while aluminum supports combustion at pressures as low as 35 psi. + Once the oxygen fire begins, it continues until the system pressure is reduced to a point where combustion is no longer possible. This usually occurs when the fire has burned through the wall of the regulator resulting in a dangerous explosion of fire and material. When looking for a component to be used in an oxygen environment, choosing plastic parts with high auto-ignition temperatures and metals with higher threshold pressures will substantially reduce the potential for oxygen fires. Brass and Monel are commonly used metals while PCTFE and Viton® are commonly used soft goods. For more information about oxygen-compatible constructions, please contact Tescom engineers for assistance. We’ve discussed the need for special cleaning for oxygen service, but why would someone specify this level of cleaning for applications of other gases? There are no other industry standards that quantify a level of cleanliness as specific as cleaning for oxygen service. It is the benchmark of clean, you might say. So, rather than spelling it out in a long, windy text specification how the device should be cleaned, verified, and packaged, the customer simply requests cleaning for oxygen service. Of course, this by no means implies that any component cleaned for oxygen service is suitable for oxygen service, but we now know that the device is hydrocarbon and particle free, making it suitable for all manner of analytical, pharmaceutical, and industrial applications. Tescom’s Industrial Controls Division cleans and packages all pressure regulators and valves for oxygen service as a standard feature of our product offering. There is no need to specify it separately.

[Courtesy: Shavo Technologies Pvt. Ltd.] www.engrreview.com | JULY 2016

112 TECH TRENDS

AIR COMPRESSOR

AIR PIPING SOLUTIONS

nstamod Air Pipe Private Limited, a 100% subsidiary of Eco Pipe Ltd, Hongkong, is engaged in air compressor industry and air transmission industry, making products for compressed air pipeline network. The company designs and manufactures quick connect Air Piping Solutions for compressed air, vacuum and inert gases. It specialises in air pipe work systems for new project for renovation, extension or modification of existing systems for industries in textile, electronics, automobiles, food, chemical fields, packaging and printing, etc. The Airpipe full performance compressed air pipe system differentiates itself through outstanding design, material and production process. The products are upgraded and improved at regular intervals to meet customers’ needs at the best of its ability, the company offers a 10-year guarantee 10 years of quality assurance and provides excellent service. The company has specialised technical staff that follows the entire production development cycle from

design to the creation of the moulds to the final manufacturing. It provides excellent and complete set of service. Before sales its engineers visit the client and get a full understanding of their actual demand and production situation to work out the best, customised air solution for them. This solution will be reliable, energy saving, efficient and flexible, as the company can keep a close track of the project and provide the necessary training and well as trouble shooting, if any such need arises.

Mature technology, perfect quality Compressed air pipe systems play an important role in the entire line of the production, AIRpipe system adopts the unique technology, providing high quality compressed air under suitable pressure environment, reducing the energy cost for the client. The spare parts for the system are more flexible for instal lation and can meet different design and production requirements for different customers.

Corrosion resistant, low pressure drop Salient feature include: • High quality and smooth inner surface will never rust. It ensures a suitable flow of compressed air and guarantees the safety at the point of use. • High performance of “O” sealing ring ensures excellent seal and no leakage. • Fin guide design and low friction inner surface eliminate the airflow restriction, reducing the pressure drop as much as possible, and • Full volume flow reduces the pressure drop efficiency.

Super flexibility Airpipe spare parts can be dismounted and used repeatedly which adapt to the changing environment; shunt device and branch pipelines can be added quickly at any time, which can adapt to the adjustment of production line; the header slops in the direction of the airflow towards to low point so that the condensed water can be removed from pipe system; The pipe and the joints can be assembled quickly without any preparation; quick assembly, no welding, agglutination or inter twist is needed; no deep training is needed; and light, easy to cut the pipes and easy to operate on site. The company has successfully won over 15,000 users abroad and some installations in India also.

For more information Instamod Air Pipe Private Limited 709,C-58, Shahpuri Tower. Janakpuri, New Delhi 110 058 Tel: 011-49535588. Mobile: 097171-55881. Email: sales@airpipe.in, santosh.kumar@airpipe.in Web: www.airpipe.in JULY 2016 | www.engrreview.com

114 TECH TRENDS

AUTOMATION

ROLLON: How to choose the right

TELESCOPIC BEARING The telescopic bearings from Rollon deliver high load capacity and rigidity for applications in harsh industrial environments. If your application requires one, there are some things you’ll want to consider like material and stroke options, load placement and life calculation. Here are some pointers to help you pick the right bearing for your application. Rollon offers a wide range of telescopic guides with high rigidity, high load capacity, 200% extension and several accessories available.

Materials To minimize deflection, carefully consider all possible materials for your telescopic bearing. Some common materials, along with their pros and cons, include:

Aluminum: Even though it’s a good choice for lightweight and low duty applications, aluminum has more deflection than other materials. Rollon related products: Hegra Rail

Stamped Steel: Easily the most economical choice, stamped steel doesn’t handle vibration and shock loads as well as other materials. Rollon related products: Light Rail

Cold Rolled Steel: Cold rolled steel is another low cost option that doesn’t undergo heat-treatment. However, in case of heavy loads, pitting and denting occurs in raceways since the ball hardness is greater than the rail and slider.Rollon related products: Opti Rail, Hegra Rail

Hardened Cold Rolled Steel: For the most robust designs, hardened cold rolled sliders and raceways are your best bet.

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TECH TRENDS 115

The new Hegra Rail family of telescopic guides includes guides with an extended length up to 200% greater than the closed length (overextension).

Even though they’re most expensive to manufacture and assemble, this material lets you preload for better rigidity and less deflection. Rollon related products: Telescopic Rail

Stroke Options When picking a telescopic bearing, there are three stroke options to choose from: partial, full and over-extension. Partial extension stroke refers to an extension length that’s 50 to 65% less than the closed length. Rollon related products: ASN, LPS In a full extension stroke, the extended length is equal to the closed length. Rollon related products: DE, DS, DSC, DBN, DMS, DRT, LTH, LTF, LFS, LFX, DRX/DRS With over-extension, the extended length is up to 200% greater than the closed length. Rollon related products:DSE, H2D, H2C, H2T Telescopic rails also come with dual or double stroke configurations, allowing loads to move in both directions while maintaining the same closed length.

Load Placement Another important factor to consider is load placement. Your load’s center of gravity should be placed as close as possible to the centre of the moving element for even load distribution among the balls. Load calculations are usually made with the assumption that the load is properly distributed. When calculating the static load a safety factor S has to be used, it takes into account the basic parameters of the application and it can have a value between 1 and 3,5 in the following formula: The telescopic guides produced by Rollon are available with several accessories like locking systems, snaps or damping systems.

where P is the effective load, C the permissible load and S the safety factor.

Life Calculation When sizing a telescoping bearing for continuous operation, make sure you use the right life calculation and dynamic load capacity. Some manufacturers express load and deflection specifications based on the slides being used in pairs, while others think of load capacity using a single rail. You should take the time to understand how the slides are rated and what specifications the manufacturer provides. The service life of a telescopic rail is dependent on several factors, such as the effective load, the installation precision, occurring shocks and vibrations, the operating temperature, the ambient conditions and the lubrication. The service life can be calculated with the following formula:

Lkm = calculated service life in km δ = load capacity factor in N W = equivalent load in N fi = application coefficient

For more information: Rollon India Pvt. Ltd. 1st floor, Regus Gem Business Centre 26/1 Hosur road, Bommanahalli Bangalore 560068, INDIA Tel: +91 80 67027066 Fax: +91 80 67027004 E-mail: info@rollonindia.in www.rollonindia.in www.engrreview.com | JULY 2016

Interface

Highest degree of variability. For each application purpose.

MENNEKES Electric India Ptv. Ltd. No. 2 D, Dhanakottiraja Street Ekkattuthangal 600 097 Chennai – INDIA Tel. 044 222 535-61 / -62 / -63 Fax 044 222 535-65 | info@MENNEKES.in

“AMAXX DUO provides switched and interlocked safety as multiple distributor.”

118 TECH TRENDS

AUTOMATION

Zinser uses

SERVO TECHNOLOGY solution from Kollmorgen The firm has opted for Kollmorgen servo technology in its CNC cutting center

ollmorgen is a leading provider of integrated automation and drive systems along with corresponding components for machine builders all over the world. With more than 70 years of Motion Control Design and application experience and profound knowledge of constructing standard and special solutions, Kollmorgen supplies solutions time and again that stand out in terms of performance, quality, reliability, and ease of use. As a result customers can achieve a market advantage which is beyond question. The company has opted for Kollmorgen servo technology in its CNC cutting center. Burning mixed gases, flashing arcs, or laser beams: the heat is on when metal plates are taking shape. But the

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cutting action needs to cut through like a knife through butter, so mechanical engineering companies combine the various processes within their processing centers, while using CNC technology to coordinate tools across three dimensions. As such, the servo drive technology required must support interpolated movement. For that reason, Zinser uses a solution from Kollmorgen, the motion control experts.

For more information www.kollmorgen.in

120 TECH TRENDS

AUTOMATION

Pepperl+Fuchs launches

CLOUD based sensor services

Sensors are valuable sources of information and can also be used outside of conventional machine and plant engineering to optimize processes and conserve resources.

he Internet of Things opens up new possibilities for networking even sensors spread over long distances. Sensor signals can be provided at exactly the right time in the place where the information contained in the signals can be used profitably. For example, the detection of filling levels using modern sensor technology is possible in most cases with lesser or greater ease. Where containers are spread over long distances, however, greater cost is often involved with the transmission of sensor signals. This means automated solutions have to be disregarded and filling levels have to be monitored manually with more or less regular observations. With networking via the Internet, level data from a large number of sensors spread over long distances can be processed centrally and prepared for further processing. An application has been developed with partner connect which uses sensors to record the filling levels of the reservoirs of a number of filling machines in use across various production sites and manages these levels centrally. The replenishment logistics are simplified as a result and downtimes due to a lack of materials are avoided. In addition, if the filling level falls below a critical level, a message is sent to the mobile phone of the person responsible for replenishment. A different application has been implemented together with SAP. A sensor for type verification of light units for mobile compressors is used in this application and the data from

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this sensor is supplied in the cloud of an MES system that organizes the material flow for the complete assembly of the compressors.

Status data from sensors in company IT The increase in overall equipment effectiveness (OEE) is one of the most important applications of Industry 4.0. The retrofitting of existing production systems poses major challenges for plant operators. The application presented as a joint project by Pepperl+Fuchs, TE Connectivity, and Software AG uses hardware that can easily be retrofitted. This is based on the sensor level of the SmartBridge interface from Pepperl+Fuchs and on the control and fieldbus level of the spark device of TE Connectivity. These two data ports transmit the extracted performance data via cable or via a radio interface to the business platform of Software AG.

Value added services

• Provides a good picture of the actual (maintenance) status of the machine or plant • Can trigger a field service application on necessity • Can reveal less obvious delays or micro-downtimes with the help of a historical data recorder

This platform allows three important added value services within the context of Industry 4.0 through data consolidation with a downstream analysis: • Process optimization Spark: This uses the process data from sensors and actuators from the control level and displays this on a dashboard, which also reveals less obvious delays or micro-downtimes with the help of a historical data recorder. • Status monitoring: A correlation of historical events with the actual machine runtimes and maintenance recommendations of the manufacturers provide a good picture of the actual (maintenance) status of the machine or plant. • Service on demand: Photoelectric sensors from Pepperl+Fuchs even provide information about diminishing detection capability due to soiling of the exit lens or the reflector. This information is extracted from the machine circuit with the help of the SmartBridge interface and transmitted to a service platform via an Internet gateway. The platform evaluates the status information from the sensors and, where necessary, triggers a field service application, which can be completed either by internal or external maintenance service providers.

For more information www.pepperl-fuchs.com

122 TECH TRENDS

AUTOMATION

Uninterruptible Power Supply for

DC SYSTEMS by Phoenix

n inferior power grid quality along with the growing use of sensitive electronics has led to increased downtimes. There is a competitive advantage to be had where the production process runs smoothly even when the grid quality is deficient. Special attention should therefore be paid to the power supply, which is the core of any installation. In this way, unexpected costs due to voltage drops can be avoided in advance. Voltage interruptions affect the production process: they lead to loss of data as well as a breakdown of the control system, resulting in expensive damage to equipment and the product when a machine restarts automatically. Even short downtimes can lead to high costs. In such cases, investment in uninterruptible power supplies (UPS) pays off in a very short time. Scenario of power supply Plant operators all over the world are faced with unstable grids that necessitate the use of power supplies with a high failure bridging time, buffer modules or uninterruptible power supplies According to breakdown statistics, breakdowns in the medium voltage grids are due to the following reasons -weather conditions, short circuits, line interruptions or technical failures. Almost half of these breakdowns led to interruptions in power supply. DC UPS- Plays a significant role in increasing plant & system availability Phoenix Contact offers a complete product concept for a more reliable power supply: all power supplies of its Step, Mini and Quint models offer a power failure bridging time of more than 20 ms under full load. The Quint DC-UPS provides long buffer times along with VRLA, LI-ION and CAP Power storage batteries. They are especially suitable for an uninterrupted supply to control units, machines and systems with high downtime costs or those where the downtime could

JULY 2016 | www.engrreview.com

damage expensive products and equipment. The new generation device from Phoenix Contact is now equipped with the IQ technology. It provides the necessary information to ensure the stability of the supply at any time with optimum utilization of the battery. In all currently available solutions in the market, there is always one point unknown: Sufficient information of the Energy storage. IQ Technology provides information on charge status and life expectancy The intelligent Quint UPS-IQ determines all relevant states of the battery. It offers the indispensable transparency to guarantee the stability of the supply at any time and with optimum utilization of the battery. You can easily set the parameters thru UPS CONF Software in your PC. The intelligent battery management knows the current state of charge of the battery connected and calculates the available remaining time. Accordingly, supply sufficient power to other connected equipment and Industrial PC. The time required for shutdown of the PC is set thru software and an early shutdown of industrial

PCs can be avoided. The remaining life expectancy of the battery is known. This allows servicing to be planned. If the battery is replaced at the ideal time, costs are also avoided that would occur by replacing the battery too early or after failure. Minimum downtimes offer a definite competitive advantage. Phoenix Contact offers a comprehensive product range for a reliable power supply that enables individual solutions for a smooth production process.

124 TECH TRENDS

POWER TRANSMISSION

An insight into ROBA-DS

DISK PACK COUPLINGS by mayr

Image source: shutterstock/am70

The compact and high performance ROBA®-DS disk pack couplings by mayr® power transmission have been certified by DNV GL. They ensure maximum possible operational and functional safety for users on the high seas

hether in the drives of ship propellers, mobile platforms such as drilling platforms for oil and gas extraction, or also in tidal power plants – the areas of application for disk pack couplings in the maritime industry are diverse. For example, if the main drive of a ship propeller is an electric motor, then spring steel disk pack couplings such as the ROBA®-DS by mayr® power transmission provide decisive advantages. These couplings are robust, reliable and temperature-resistant: They are therefore particularly suitable for use in extreme environmental conditions at sea. Furthermore, the ROBA®-DS couplings are wear-free, i.e. they reduce the maintenance effort required to a minimum. Just as for the previous model ROBA®-D, mayr® power transmission has also received the type approval from the DNV GL (Det Norske Veritas und Germanic Lloyd) for this even more compact and high performance density ROBA®-DS all-steel coupling up to construction size 2200. This certificate confirms the high quality and reliability of the coupling with customary safe dimensioning and design, and ensures the maximum possible operating and functional safety for use on the high seas.

Suited for extreme weather conditions The high performance and robust ROBA®-DS

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• Robust, reliable and temperature-resistant • Reduces the maintenance effort required to a minimum • Maximum possible operating safety on the high seas

disk pack couplings are especially suited for operations in extreme environmental conditions at sea. The type approval by the DNV GL confirms the high quality and reliability of the couplings and ensures maximum possible operating safety on the high seas.

High performance and backlash-free The nominal torques stated in the catalogue can be utilised without any limitations using

the ROBA®-DS disk pack coupling. A reduction of the nominal torque due to misalignment, overall load configuration or balancing requirements is not necessary. The couplings are compact and feature a high performance density and small dimensions – ideal for ship engines, in which only little installation space is available. In case of providers who have to take misalignments and alternating torques into consideration when dimensioning, a larger coupling frequently has to be selected for the same nominal torque and also the same speed. The ROBA®-DS disk pack couplings transmit torques up to the nominal torque absolutely backlash-free and with a consistently high torsional rigidity. The shaft misalignments stated can be utilised to 100% without influencing the transmitted torque. The disk pack couplings compensate radial, axial and angular misalignment of shafts, and as a result protect the bearings against undesired loads, and therefore against unnecessary downtimes and costs.

126 TECH TRENDS

POWER

FLIR brings ÂŽ

RICHER DETAIL IMAGES to all its handheld industrial & building cameras Innovative, FLIR patented MSXÂŽ technology allows for faster and more detailed electrical, mechanical and building inspections.

ey details apparent to the naked eye like numbers, labels, signage, and structural features can get lost in a regular thermal image, often requiring a separate digital photo to reference the location of the temperature issue you have found. A regular thermal image only displays heat signatures, which can cause details to get lost in the haze if they present a similar temperature. To overcome this, FLIR cameras with MSX use an internal digital camera to enhance the thermal image. The high-contrast skeletonized

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The FLIR T440 with the innovative Multi Spectral Dynamic Imaging (MSX) feature.

visual image allows for key aspects of the visible spectrum to be overlaid on top of the thermal output, while still keeping the important thermal information prominent. Consider the elbow connectors (images at the right) for example. Through the thermal camera you can see that one of the connectors is hot, and with your own eyes you can see a label identifying each connection on the panel. But the ink on those labels

TECH TRENDS 127

Visual image

Visible detail extracted

Thermal image

Thermal image with MSX. Note how the motor numbers are legible.

camera built into several models of thermal cameras for the industrial and building markets. Internal software then analyzes the image from the cameras to super-impose the key aspects of that visual world onto the thermal image. The visual spectrum never blots out the thermal side of things, making sure that all information is still at the highest level of accuracy. Thermal image without MSX

is going to have the exact same temperature as the sticker they are printed on, so your thermal imager will not differentiate between them. With MSX on the other hand this is clearly visible in the image.

Thermal image plus high-contrast visual details MSX technology extracts high-contrast details

Thermal image with MSX: As compared to standard thermal images, MSX technology allows for the additional detection of important details.

from the images taken by an onboard visible light camera, and etches or superimposes them onto the thermal images that the camera is taking. This all happens in real time, so what you see onscreen is a super sharp image that allows you to make out unprecedented details in the image. MSX uses visual data from a digital

MSX trumps traditional video blending, overlay & fusion Thermal imaging cameras of the past have featured ways to blend, overlay or fuse a portion of a thermal image into a visible light picture. But these modes have only provided a partial solution and typically take extra time to dial in and interpret. They also tend to limit or obscure the thermal view of the scene.

Blending

Overlay (Picture-in-Picture)

Thermal Fusion

MSX is completely different. MSX technology embosses digital camera detail ontothermal video and stills. Therefore, MSX delivers much better, visible results thantraditional methods, which can dilute the thermal image. FLIR MSX®

“Images for illustrative purposes only.”

Video blending

MSX benefits MSX ensures easier target identification without compromising radiometric data and the quality of the thermal im- Thermal image without MSX ages is excellent. Thanks to MSX, thermal images look sharper, the orientation of the target will be done quicker, the reports are clutterfree and ensure Thermal image with MSX, showing more a faster route to detail solutions. Users can see the results of MSX technology directly on the touch screen of the camera, in real time. Whether it’s presented in person, on a smartphone, or delivered in a report, stunning and convincing MSX images give industrial and building professionals an extra edge to help them tell a much better story, get a faster yes for repairs, and save customers’ and companies’ money. FLIR Systems India Pvt. Ltd 1111, D Mall, Netaji Subhash Place, Pitampura, New Delhi – 110034, INDIA Tel: +91-11-4560 3555 | Fax: +91-11-4721 2006 Email: flirindia@flir.com.hk | Web: www.flir.in

www.engrreview.com | JULY 2016

128 TECH TRENDS

POWER

Geissel India – GERMAN EXCELLENCE at home G

eissel India is an established name in India as a supplier of cable glands and electrical wiring accessories since 1994. The 100% German owned & family run Company since 1920 manufactures goods as per exacting German standards and has created a niche for itself in the Indian electrical market with its International Class Products The “Geissel” brand of cable glands is well

known and accepted worldwide. Products include cable glands in brass, polyamide and stainless steel S.S 303(1.4305) & S.S. 316 TI (1.4571) – according to RoHS standards, in IP 54, IP 68, IP 69K and EMC - upto cable dia of 116 mm with all kinds of threads, i.e. Pg, metric and inch. Other products are plugs, reducers, enlargements, lock nuts, etc. In other words a wide range of electrical wiring accessories. Some of our “Star” products from the Geissel stable have created an impact in the Indian and International electrical market:

Double Compression cable glands: The first of its kind in the Indian market with IP 68 and only three sizes to suit cable dia from 12 – 34 mm. Discerning customers have praised the product for its design, easy application and convenience of only three sizes. Designed and engineered in Germany, but manufactured in India, customers of International repute are finding many advantages in using these glands over others.

Conduits & Conduit glands: The conduits are available in galvanized steel as well as PVC coating on galvanized steel in grey and black colours. Complementing them are the conduit glands which fit the conduits perfectly. The design and application is simple

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and customers get a one-stop solution to their needs for conduits and the ease in fitting them.

EMC glands. Available in brass with nickel plating in metric as well as Pg threads, these glands are very user-friendly. Customers of international repute have appreciated this simple but effective design.

Multisealing inserts: To fit both brass and polyamide glands, with an assurance of IP 68 protection. IP 69K brass glands: the most recent entry. Geissel’s way to increase the threshold of water ingress at high pressure.

PBE: Pressure balance element – to let out excessive moisture from enclosures/boxes.Detailed technical and pictorial descriptions of all Geissel products are available in their recently upgraded catalogue which can be downloaded from the website www.geissel.com Geissel India’s USP is the availability of mostly all products ex-stock from their factory in Pune.

For more information: Email: info@geissel-india.com

130 TECH TRENDS

POWER

TIME SAVING

electrical CAD software

Mr. Ove Larsen, International Sales Director, PC|SCHEMATIC A/s, Denmark

AUTOMATION - electrical CAD software PC|SCHEMATIC has been a leading Electrical CAD software developer on the global market for 35 years, specialising in intelligent design and documentation of electrical control systems and PLC diagrams, pneumatics and hydraulic systems. The electrical CAD software PC|SCHEMATIC Automation is designed from the basic concept of setting you free to focus on the electrical aspects, while the program handles the practical side. Beyond the basic drawing functions, Automation offers you a comprehensive series of functions specially designed for electrical projects with IEC/EN standards.

information to the electrical diagram which enables the program to fill out order lists or files automatically.

Integration PC|SCHEMATIC Automation can interface with PLC I/O tools, wire numbering tools, label systems, send files for component ordering systems, edit PLC data via Excel, import and export the standard CAD formats DWG and DXF, and update all types of lists automatically. Furthermore the program supports practically any database format, so that it can work with the database format used in your company.

Documentation

Our solution saves 80% time

When you click on a component in the component vendor database, you automatically get a menu containing the electrical symbols for the component. By placing these symbols in the diagrams you also transfer

To make it possible for existing and new users to get started quickly, PC|SCHEMATIC - and its distributors - offers a consulting service, consisting of an analysis of the already existing electrical documenta-

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132 TECH TRENDS

of standards!

Support: How can I get it?

tion. Based on this analysis, the optimal set of subdrawings, models and project templates can be effectively created. This also has the consequence that new users can get started creating complete electrical documentation projects really quickly. In larger companies, this way of working might result in that just one single person needs to be pointed out as the main responsible for creating the company subdrawings, while the others in future almost only will need to create documentation by dragging templates and subdrawings into projects. Experiences from the industry suggest that the documentation time can be reduced by up to 80 percent.

Why should I buy PC|SCHEMATIC Automation? People buying PC|SCHEMATIC Automation usually tell us they did it because: • It is easy to work with, and is very flexible in the everyday work routines. • The Module and Model Based drag’n draw functions, makes it possible to create electrical schematic pages extremely fast. • We have an excellent support team, and you can get support via NetViewer. Our support team can then see your screen, and guide you directly on your own PC. • Intelligent reuse of existing material - with intelligent renaming - saves lots of time. • The intelligent connection between database and symbols is unique. • Electrical standards are integrated intelligently. • Functions for automatic project generation,

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automatic graphical plan generation and automatic documentation of symbols in projects/libraries.

Can I convert my schematic diagrams from other systems to Automation? Yes! You can convert schematic diagrams from practically speaking any CAD system to the PC|SCHEMATIC Automation format - as long as the CAD system can produce DWG or DXF files. PC|SCHEMATIC also offers a consultant service for converting drawings from other systems to the PC|SCHEMATIC Automation format.

Can I export to other formats? From PC|SCHEMATIC Automation, you can export to the DWG and DXF formats. PC|SCHEMATIC is an active member of the OpenDWG alliance. From PC|SCHEMATIC Automation, you can also export projects as intelligent PDF files with active link between references etc.

Electrical standards: How well are they integrated in PC|SCHEMATIC? At PC|SCHEMATIC we have detailed insight in electrical documentation standards, and we are active members of standardisation committees. We also publish the book “Electrical documentation according to standards”. This insight in the IEC/EN electrical standards is an integrated part of PC|SCHEMATIC Automation. However, the program is designed so flexible, that you can also use it for other standards than the IEC/EN standards. - Even for your own set

When you buy PC|SCHEMATIC Automation, you get “Tier 2support” from the PC|SCHEMATIC in India as well from our Head Office Denmark. This can take place using e-mail, telephone or NetViewer (where we can guide you directly on your own PC). • Free access to the complete set of electrical design manuals for PC|SCHEMATIC Automation. • Free access to our electrical design videos - where you can see PC|SCHEMATIC Automation in action. • Free access to articles about electrical design CAD programs. • Free access to the PC|SCHEMATIC user forums. • When you have bought PC|SCHEMATIC Automation, you can either attend PC|SCHEMATIC training in your own country, or attend a web seminar about the topics you need to get familiar with. Please contact venkat@pcschematic.in for further details.

Contact us at any time At PC|SCHEMATIC we are very interested in hearing about your experiences using the PC|SCHEMATIC Automation program. It is because of the feedback from our many users, that we are able to make a better product year by year!

So Feel free to contact us at any time. Conclusion Your success is our success. We want YOU to experience success and achieve your goals – regarding your customers, your workers, and your possible superiors. This is important to us. Because when you achieve success, we succeed as well.

Contact Details India A.Venkatakrishnan Market Consultant – INDIA venkat@pcschematic.in

134 CASE STUDY

AUTOMATION

How to enable secure monitoring of

INDOOR CLIMATE VALUES Understand how as a facility manager, you can guarantee the technical availability of systems with testo Saveris 2

JULY 2016 | www.engrreview.com

s the facility manager of an industrial company, you carry a large responsibility for a number of businessâ&#x20AC;&#x2122; critical processes. It is your job to guarantee the technical availability of the systems. If breakdowns of central functional units, such as the air conditioning system, for example, are identified too late, they can cause heat damage to products and machines, resulting in high follow-on costs for the company. For this reason, the monitoring of ambient parameters

such as temperature and humidity is an important indicator for threatening, and already occurring, malfunctions in technical systems. With the automatic WiFi data logger system testo Saveris 2, Testo provides the possibility of measuring ambient data automatically, even at difficult-to access locations, and of centralizing them in one system.

The challenge Assemblies, air conditioning systems, heating systems, switching cabinets, system components and much more: In order for the overall technical process in an industrial company to function smoothly, you as the facility manager have to monitor ambient values at many different measurement locations. Some of the measurement locations are difficult to access and are far apart. In a daily business characterized by time-pressure and the processing of malfunctions, it is hardly possible to manage the continuous monitoring of all areas of responsibility which involve a level of risk. This often leads to malfunctions being identified too late.

CASE STUDY 135

A testo Saveris 2 WiFi probe measures temperature and humidity in a ventilation duct.

testo Saveris 2 monitors indoor climate parameters securely and reliably, also in production areas.

The solution The WiFi data logger system testo Saveris 2, on the other hand, saves the facility manager time, trips and nerves. It very simply assists you in keeping the many measurement locations under control. The alarm function allows round the- clock fast reactions to undesired changes in the ambient conditions. For example, temperature measurement on a motor can indicate that it is overheating before an expensive breakdown occurs.

How testo Saveris 2 supports A crucial advantage of testo Saveris 2 is its

Cloud-based function. The WiFi data loggers transmit the measurement data automatically by wireless LAN to the online data store (Testo Cloud). The values can be called up anywhere and at all times by PC, Smartphone or tablet. This makes it possible to keep an eye on the temperature and humidity values at the various measurement sites, even in different buildings, without any effort. The alarm function gives added security: If, for example, the temperature increases in one of the switching cabinets, the system automatically sends an alarm by e-mail or SMS. For the purposes of preventive maintenance, it is possible to react before expensive damage or delays in critical primary processes occur. In addition to this, the continuous analysis of temperature developments provides valuable information on the causes of malfunctions. Preventively, these can often be remedied at low cost. This allows the efficiency of the industrial system as a functional unit to be increased. Thanks to the Quick Start Guide, the WiFi data logger system is quick to install, flexible in use, and can be extended by further data loggers at any time.

View all relevant measurement values flexibly at any time on mobile end devices or your PC.

www.engrreview.com | JULY 2016

136 CASE STUDY

ADHESIVE TECHNOLOGIES

The beauty of

WOOD

When the architects of a new geological climate research station in Norway planned to build almost exclusively from wood, they needed a timber adhesive they could trust. Experts from Henkel Adhesive Technologies provided the solution

ood has become an increasingly popular building material around the world in recent years. This means the need for reliable, clean adhesives to secure load-bearing timber has also grown. Loctite Purbond launched the first adhesives dedicated to this application over 20 years ago: And these adhesives are now used in almost every country, with new innovations constantly being developed to meet changing requirements. Adhesives for timber construction need to be consistent, reliable and sustainable – and have to be able to bond wood-basedmaterials in a broad range of challenging environments. The innovative design of the wooden roof for the new elephant house at Zurich Zoo is just one recent example. The new buildings at Mayfield School in London are another: Almost 3,000 cubic meters of Cross Laminated Timber were bonded using solutions from Loctite Purbond. Standing the test of time Buildings like this need to stand the test of time – and stand out. The latest Loctite HB S Purbond series opens up new possibilities for innovative design and supports the trend for increasing wood-based construction. The latest innovation from Henkel was exactly what the geological research base in Norway needed. The center consists

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of four wooden buildings connected by corridors aboveground, with only the foundations made using concrete. During the construction period, which started in December 2014, it was dark 24 hours a day. Timber elements were prefabricated off-site and then transported to the base to meet the customer’s need to work as quickly and simply as possible. Using the Loctite HB S Purbond product range, the construction team were able to put together the building quickly and safely. The fiberless adhesive is clean and efficient, allowing quick application, bonding and curing. The speed of construction also meant that overall costs could be reduced. The geological base was completed on time despite the challenging conditions, thanks to the innovative solution provided by Henkel Adhesive Technologies. The next project – an entire city quarter in Helsinki that will be constructed from wood – will leverage the same technologies.

138 CASE STUDY

MACHINE TOOLS

Making the

ENTREPRENEURIAL DREAM possible How a Haas UMC-750 universal machining centre has helped in establishing OMC as a serious maker of cycling componentry

t’s rare to meet an Italian who isn’t passionate about some sort of wheeled transport – cars, motorcycles, scooters, etc. – and Ivan Cavallaro is no exception. Like so many of his compatriots, he’s a cycling nut – in particular, road cycling. His days as a “serious” racer may be behind him, but performance bicycles remain so much in his blood that he invested in a Haas UMC-750 universal machining centre to make some of the lightest, strongest high-performance components available.

The origin Around ten years ago, Ivan and his brother, Walter, also a cyclist and CNC machine operator, went into business “to work for us and do something mechanical,” as Ivan recalls. They machined small parts for local businesses until around 2008/9, when they came up with an idea to design, make, and sell their own-design cycling componentry, under

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the brand name OMC-Italia. It may not have wheels, but signore Cavallaro is as passionate about his Haas as he is about his bikes. In fact, one of OMC’s most successful products – the one that really established the company as a serious maker of cycling componentry – is named in homage to Haas. The machine tool cognoscenti know very well that the nomenclature of the company’s vertical machining centres originated with the VF-1: the Very First One, back in the late 1980s. The OMC single-piece combined, double chain ring and spider, with hollow pedal cranks, that Ivan machines on his UMC 750, is designated the V-Strong One. “In 2012, we upgraded our CAD/CAM to TopSolid, and redesigned the part to make it even lighter and stronger,” says Ivan. “Walter and I invested the last of our money to bring the product to market during a very difficult time for the Italian economy. We took a big risk,

CASE STUDY 139

but we knew we had a great component.”

Improved productivity Traditionally, the two front chain rings are machined separately, and then bolted together on a central spider, to which the pedal cranks are also attached. On the OMC unit, the spider and the chain rings are all one part, machined from a 2-kilogram solid billet, and ending up at just 160 gram. The two separate pedal cranks are hollow, which saves a lot of weight, and are also machined from solid. “We start with over 7 kilograms of aluminium, and we end up with a complete unit – a very strong assembly of front rings and cranks – weighing around 540 grams,” says Ivan. “Saving weight and building-in strength are our two most important goals. Professional cyclists put huge amounts of power through the front chain rings and pedal cranks, so we test our products on a rig to make sure we get the very maximum strength-to-weight ratio. From a productivity point-of-view, the Haas UMC-750 has allowed us to reduce machining of the front

• The Haas UMC-750 has helped in reducing machining of the front chain rings from 10 ops to just a single setup • Tolerances are around 4 microns which the machine handles easily

chain rings from 10 ops to just a single setup. It’s proven to be a great investment. Tolerances are around 4 microns, which the Haas machine has no difficulty with, whatsoever.” Sadly, Ivan’s brother and business partner, Walter, lost his life in a tragic motorcycle accident in the summer of 2015. In the intervening year, Ivan has continued to build OMC’s name as an innovator for ultra-lightweight bicycle parts. Walter would undoubtedly be proud. Like his brother, he was a cycling nut, and all cycling nuts are obsessed with the ride: going faster, traveling further, and having as much fun as possible. For more information Web: www.HaasCNC.com

www.engrreview.com | JULY 2016

140 CASE STUDY

MACHINE TOOLS

How RISHABH deliver technological excellence

CTS

With a complete basket of low tension current transformers manufactured in a world class CT manufacturing setup, Rishabh is delivering CTs with excellence By Santosh R Bhangale, Product Manager – Analog Expertise, Rishabh Instruments

easurement of energy flow is extremely important to monitor and protect the power system. Current Transformer is widely used for this purpose. It becomes practically impossible for any measuring instrument to handle the high current values and hence Current Transformer comes as a handy solution. Current transformer produces a reduced current accurately proportional to the current in the circuit, which can be conveniently connected to measuring and recording instruments. A current transformer isolates the measuring instruments from very high voltage in the monitored circuit. Engineers often tend to think of a current transformer as an ideal device. Hence let’s have a look at ideal CT. Characteristics of ideal CT An ideal current transformer would

proportionally scale down the value of the power system current to a useable known value. Second, the scale-down output should faithfully reproduce the power system current waveform. An ideal current transformer should perform these two tasks over the range of a few amps up through ten thousands amps. The ideal current transformer should be able to meet these requirements. In reality, a current transformer has limitations. Today’s current transformer hasn’t changed since it was developed. A current transformer consists of the following components: a laminated steel core, a secondary winding around the core and insulating material When current travels through a current carrying device, such as a cable or bus duct it develops a magnetic field at right angles to the flow of current. The strength of the magnetic field varies as the current magnitude

changes during all operating conditions. When a magnetic field strikes a wire, it will cause a current to flow in the wire. By using the strength of the magnetic field and knowing the turns ratio, we can obtain a value of current that is useable for meters, relays and other current sensing devices. In order to scale a value of high current flowing in a conductor, the engineer needs to introduce a specific number of uniformly distributed turns of wire around the core to scale down the system current. This will ensure that the output current is always proportional to the current flowing in the conductor. The current carrying conductor is referred to as a primary or P1 and the ends of the wire surrounding the core are referred to as a secondary or S1 and S2 for single winding current transformer. In the past, there were two main values of secondary current typically used in measuring current. In India and most of Asian countries and also in the United States, engineers typically use a 5-amp output. Other countries have adopted a 1-amp output. How Rishabh CT provides greater value Rishabh CTs are manufactured to meet indoor or internal devices for Switch gear, Distribution Systems, Generator Sets and Control Panels. Rishabh CTs are intended for supplying measuring instruments and protection circuits

JULY 2016 | www.engrreview.com

CASE STUDY 141

specified to ensure the possibility to install the transformer on the current circuit and that it can be accommodated in the planned locations. 5) Accuracy class to obtain satisfactory measurement accuracy :- In case of metering CTs with accuracy class 0.2, 0.5, 1 or 3, CT has to be accurate from 5% to 120% of the rated primary current and CTs with accuracy class 0.2S and 0.5S, it has to be accurate from 1% to 120% of the rated primary current at 25% and 100% of the rated burden at specified power factor.

while selection of the current transformer:

of electrical power devices with a maximum operating voltage of 0.72KV and frequency of 50Hz or 60Hz. Assembly Accuracy of CT depends on the magnetic performance of the steel core. Hence we can call it as a heart of CT. Torridly wound cores with high permeability and low loss are used to optimize performance and physical size of the transformers. High grade insulation is used to insulate between the windings and the core and between winding layers. Maximum mechanical and electrical performance is achieved by distributing all windings evenly around periphery of core. The casing of the CTs is made with UL 94 V-0 approved 10% glass filled Polycarbonate material having selfextinguishing & non-drip feature that provides an excellent mechanical / fire protective body & look and long term dielectric performance. Factors to be considered for selection Reproduced below are factors to be considered

1) Primary Current :- The nominal value of the primary current (Ipn) should be selected from the offered series range of available types to provide the closest match with the expected primary current of the system. All low voltage transformers manufactured by Rishabh have an extended rating of 120% which makes conversion possible within a range 20% higher than the rated value. 2) Secondary Current :- Secondary current (Isn) is to adapt to the system found on the secondary side of the transformer. 5A and 1A are the standardized secondary current values. Primary current/secondary current (Ipn/Isn) is the standard transformation ratio. 3) Power â&#x20AC;&#x201C; the transformer load :- The total load (VA) that will be connected to the secondary side of the transformer should be considered, including the load from the connected device as well as losses on connection leads and terminals. According to standard IEC 60044-1 the current and phase errors of the transformer should not exceed values specified in below given table at any secondary load in the range from 25% to 100% of the rated load. 4) Dimensions:- Internal and external dimensions of the transformer should be

How pricing differs Selection CT VA burden and accuracy class should be according to the actual requirement of the application wherein the CT is going to be installed. Selecting higher VA or Class than necessary usually results in a higher cost. The cost generally increases as the CT internal diameter increases. 1A secondary CTs are usually more expensive than 5A CTs. Protection from high currents In order to protect the instruments and meters from being damaged by high currents during fault conditions, a metering core must be saturated typically between 5 and 20 times the rated currents. The rated instrument security factor (FS) indicates the over current as a multiple of the rated current at which the metering core will saturate. It is thus limiting the secondary current to FS times the rated current. ISF for Rishabh CTs are designed to 5 or less than 5. The safety of the metering equipment is greatest when Rishabh CTs are used. Each and every CT is tested in accordance with IEC 60044-1 or IS-2705 for ratio errors and phase angle errors with microprocessor based automatic transformer test set (Omicron make CT Analyzer) with facilities for automatic printout of test results. Conclusion As Rishabh is having the complete basket of low tension current transformers manufactured in a world class CT manufacturing setup consisting of an automatic testing facility for all CTs with a printed Test Certificates, we have a real technological excellence in current transformers.

www.engrreview.com | JULY 2016

142 CASE STUDY

MACHINE TOOLS

How NEWTON TESLA drives commissioning from anywhere When Newton Tesla sets up new variable speed drives for their customers, they can do configuration, re-programming and monitoring from any location. By connecting a Netbiter gateway to their drives systems, they can offer their customers immediate assistance and do remote commissioning during the critical start-up period

N George Newton commissioning drives at a customer site

• Newton Tesla can remotely monitor data such as operating frequency, running hours and energy consumption • Ability to use the gateway to establish a secure data tunnel to the PLC • Ability to debug, program and commission the drives system • Faster support and commissioning

JULY 2016 | www.engrreview.com

ewton Tesla is one of Britain’s leading experts in variable speed drives and a supplier of advanced automation systems to factories and plants across the world. Specializing in Mitsubishi products, they have been working with drives and inverters since 1987. When commissioning an automation system, it is often hard to solve everything in one go. Usually, there are certain processes you have to wait for or other systems that need to be installed before everything is 100% finished. That means that you often have to go back to the site several times resulting in expensive and time-consuming service trips.

engineer could not take any tools, mobile phone or even his laptop into the area. This makes on-site commissioning a challenge.” To get access to their drives systems remotely, Newton Tesla had been looking for a remote management system for some time, but no system had quite lived up to their demands. George Newton continues: “I always had the fear that a remote management system would be complex — that it would be hard to establish a connection and, above all, that the connection would be unstable which could really be a problem if you are programming a PLC. But when we found Netbiter, it was surprisingly easy.”

Problem of physical access

How it works

Another issue is physical access. George Newton, Managing Director at Newton Tesla and drive system expert explains: “At some sites, we need special permits or have limited access to our drives. For example, we recently built a system for a silver and platinum processing plant in America. Security was so tight that our mechanical commissioning

When Newton Tesla delivers a new drives system, they connect a Netbiter EC350 gateway to their Mitsubishi PLC which controls the drives. The Netbiter communicates via the cellular network and sends data from the PLC to the cloud-based Netbiter Argos service. By logging into www. netbiter.net, Newton Tesla can see data such

144 CASE STUDY

George Newton commissioning drives at a customer site

as operating frequency, running hours, energy consumption and much more. By using the function called “Remote Access” they can also use the gateway to establish a secure data tunnel to the PLC, through which they can debug, program and commission the drives system. They simply open the tunnel, and can then access their Mitsubishi PLC, just as if they were connected on site.

Connection stability important When programming a PLC, you do not want the connection to go down as it can corrupt your programming and cause the system to malfunction. So naturally, connection stability was a main concern for Newton Tesla. “The Netbiter connection is really robust which is very important for us,” says George Newton. “In fact, I have so much confidence in the connection that I even operate our drives remotely. On a recent project, I moved a crane to a specific position from the office, being confident that the connection wouldn’t be interrupted.”

but the return-on-investment is quick even if the customer only is a few kilometers away,” says George Newton. “If you calculate the costs for a service engineer to get all the gear ready, take the car to a customer and connect everything on site, you quickly realize that even a short service trip is costly.” Nowadays, Newton Tesla always equip their systems with a Netbiter EC350 gateway. Since the Netbiter itself is quite easy to connect, this process can be done by someone who isn’t a PLC programmer, giving the PLC programmer more time to focus on the system itself. “Netbiter has given us the convenience of not having to travel to the site every time we need to adjust a system. It has given our offering an edge since we can spare our customers expensive service trips and offer faster support and commissioning,” finishes George Newton.

Quick return-on-investment The first time Newton Tesla used Netbiter in a customer project, was when they shipped a system to a customer in Phoenix, Arizona. After the initial set-up on site, they could handle the rest of the commissioning remotely from the office in Warrington, UK. “Naturally, the Netbiter quickly paid for itself on the Arizona project,

JULY 2016 | www.engrreview.com

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146 CASE STUDY

MACHINE TOOLS

How Mezit Technology accelerated

DIGITAL PRINTING Mezit Technology, a Bursa-based company, has manufactured an industrial digital printing machine for the first time in Turkey, in collaboration with Kollmorgen Products and Engineering

F Owner of Mezit Technology Mr. Ibrahim Demir

JULY 2016 | www.engrreview.com

ollowing successful trials, the machine has started production. Mezit Technology officials state that the machine is 20% faster than its counterparts. The machine was manufactured as a result of R&D efforts that lasted around 6 months, and has been intensely sought-after by textile manufacturers from Turkey and from several other countries. As owner of Mezit Technology, with substantial industry-specific experience in digital printing, Ibrahim tells their startup

story, â&#x20AC;&#x153;I have significant experience in the digital printing industry, and many years of expertise. During this time, I worked with several companies and learnt almost all the intricacies of this field. As a result of our evaluations, we decided that digital printing technology must be used more intensively in an important textile production centre like Turkey and even these machines must be manufactured in Turkey. We have diligently selected and gathered a technical team who will design and manufacture this machine,

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148 CASE STUDY

thus forming a highly experienced team.” Agreement with Kollmorgen for motion control systems. “We turned to TUBITAK to develop this project, and after establishing collaboration within our team, we met with various companies to assess the market and to source materials and services. We came to an agreement with Kollmorgen for the motion control systems, and they delivered 1 linear direct drive motor, 5 servo motors, drives, boards and other control systems. We worked with 2 international companies for the software. We wanted to produce a technology meeting or exceeding the European standards, bringing together the best in the world, and we succeeded in manufacturing an industrial digital printing machine for the first time in Turkey. Our machine started production following the test phases, and one of the first client has expressed how pleased they are with the machine so far”. Kollmorgen project manager Seref Karaoglan summarises the motive behind their preferences in the project, and says, “It wouldn’t be inaccurate to say that Kollmorgen is cut out for this project. We are one of the few companies that could possibly manufacture all of the products used in the machine. Furthermore, I can easily say that we are the only company that is capable of providing a linear motor, and all of these products, while optimally utilising its engineering in such an important R&D project”.

Synchronisation with a Single Controller Kollmorgen project manager Seref Karaoglan shares their success story in synchronisation, and says, “Another important element that

• Approximately 20% faster than its counterparts • Able to produce 400 square metres per hour with 600x600 dpi quality • Capable of gaining very high momentum we provided in the machine’s success is our PDMM controller with outstanding features. Our controller is embedded in the drives; it simultaneously controls 6 axes that are comprised of pulling, bonding, band, head Y axes (linear motor), head Z axes and wiping (cleaning). This way, we were able to successfully ensure synchronisation between axes”. Ibrahim from the Mezit Technology company points out that the machine has the production capacity of 220-230 linear metres per hour, meaning that it is 20% faster than its counterparts across the world, and says, “So we can produce 400 square metres with 600x600 dpi quality. The total cost of R&D has reached approximately £360,000 (TRY 1.5 million). For now, we have production plans for just 2 machines, but we aim to manufacture 20 machines in 2016. We will establish dealerships in Brazil and China, and we are looking to develop opportunities farther afield, in other countries where the industry is dense”.

A machine of high speed An Enviable Linear Motor Technology Seref Karaoglan remarks that the most striking feature of the machine is its high speed, and that, “it is very important that it is able to reach desired speeds, while being able to stop in a very short time for pulling, bonding, band, head Y axes (linear motor), head Z axes and

It wouldn’t be wrong to call Kollmorgen’s enviable linear motor technology the heart of the machine. This system allows the machine to reach very high speeds, such as 1.8 m/s with high momentums.

JULY 2016 | www.engrreview.com

The Kollmorgen controller used in the system.

wiping (cleaning). I would like to highlight the quality of Kollmorgen at this point. It is capable of gaining very high momentum, as in order for the machine to carry out a successful process, it needs to reach 1.8 m/s in 150 milliseconds. Our high performance linear motor and servo drive and motion control solutions are able to address these needs”. Emphasising that one of the most critical aspects of such machines is ‘the motion control’, the owner of the Mezit Technology company, Ibrahim, indicates his reliance on Kollmorgen controllers and says, “Because there are so many synchronised motions, such as the simultaneous movement of units, the bonding of fabric to blanket, as well as drying-swinging in high speeds, this is a very complicated piece of technology. In this regard, Kollmorgen has met all of our expectations. We used symmetric printing technology in this machine and this was another important factor that increased our speed”.

150 TECH TRENDS

MACHINE TOOLS

Kennametal helps

AEROSPACE JOBSHOP meet critical delivery date

By opting for Kennametal’s series of 4 and 6-flute high performance full ceramic end mills, Stellar Precision Components could meet an extremely tough deadline at a fraction of the price

M This solid ceramic endmill might feel like plastic in your hand, but its cutting performance in nickel-based alloys is often twenty times that of carbide tools.

ost shops evaluate new cutting tools in an effort to reduce machining time, increase tool life, or improve part quality, and sometimes all three. Stellar Precision Components Ltd., a Tier II aerospace supplier in Jeanette, Pennsylvania, did it for an entirely different reason. “We’d just taken an order for some Inconel parts,” says production manager Edward Frieze. “None of us were really worried at that point about tool life or making a profit on the job—our only concern then was how the heck could we get them shipped in eight weeks.” Stellar prides itself on continual updates to its equipment list, and has an eclectic mix of CNC machine tools from Haas Automation and Okuma, although that balance is steadily tipping in Haas’ favor as the shop’s older machines go into retirement.

Not Too Tough

It was something we’d never seen before. But within the first hour, we knew it was going to work - Edward Frieze, Production Manager, Stellar Precision Components JULY 2016 | www.engrreview.com

Stellar is used to meeting demanding requirements. Frieze explains that Stellar had just received a purchase order for a handful of Inconel 625 prototypes. The raw material blanks for the job measured 18 in. square x 3 in. thick (457 x 457 x 76 mm), and weighed nearly 300 lb. each (134 kg). The project team suffered little indigestion over the tough material’s poor machinability; Stellar routinely cuts Inconel and other nickel-based superalloys, as well as tungsten, maraging steels, 60 Rc 4340 (300M), and tool steel. Nor was tolerance an issue. Frieze points to one recent titanium part that called out a 0.005 in. (0.127 mm) profile tolerance over its 12 in. length (304 mm), the equivalent of holding “a couple tenths” in parts that cost over $5000

apiece before machining. Meeting the relatively wide open tolerances on the Inconel part was not a concern. The problem was one of raw material removal: when finished, the Inconel plates weighed in at a svelte 30 lb. (13.6 kg), 90-percent lighter than their starting weight. Frieze knew there weren’t enough hours in the day to remove that much material using conventional carbide tooling, not if he were to meet the deadline. He needed a better solution.

Seminar Payoff Earlier that year, Frieze and several of his coworkers had attended a learning event sponsored by a local chapter of the National Tooling and Machining Association (NTMA), and hosted at the Kennametal technical center in the nearby town of Latrobe. There he met product manager Matthieu Guillon, who introduced him to a cutting tool that Frieze was initially skeptical of. That tool was Kennametal’s series of 4 and 6-flute high performance full ceramic end mills. Constructed of SiAlON KYS40 grade ceramic and designed specifically for roughing in nickel-based high-temperature alloys, these end mills often out-produce carbide by up to 20 times. Says Guillon, “We recommend a starting speed of 825 SFM up to 3300 SFM (250 to 1000 m/min) and feedrates starting at around 0.001 IPT (0.03 mm) depending on the tool diameter and other conditions. Despite the far higher cutting speeds, we have some customers who have reported 2 to 3 times greater tool life than carbide.” Stellar didn’t have any immediate use for the ceramic tools, but after making some quick

152 TECH TRENDS

The mix of machine tools on Stellar’s shop floor is one of continuous improvement and adoption of new technology Stellar Precision owner discusses tooling on the shop floor with production manager Ed Frieze

Benefits • Kennametal’s full ceramic end mills operate at spindle speeds up to 10 times faster • Far greater tool life • Three to four times more cost-effective • Stellar delivered the parts on time with zero scrap

Young people and fresh ideas are two of Stellar’s biggest assets, says owner Lori Albright

feed and speed calculations, Frieze knew they would be an effective solution given the right application. Several months later, that application arrived with the Inconel plates. He called Guillon to say he might have a good use for those ceramic cutters they were talking about, and wondered how soon he could get some.

Skeptic to the Last Frieze remained skeptical. He’d tried indexable ceramic cutting tools on both milling and turning jobs in the past and had mediocre results. In this case, however, he was willing to try anything if it meant meeting the customer’s deadline. “We weren’t certain what would happen so started out with a block of test material. It was something we’d never seen before. But within the first hour, we knew it was going to work.” “The tools aren’t inexpensive,” he says. “At one point, Lori had around $20,000 worth of end mills sitting in her office and we were starting to question the investment. But once you calculated in the machine costs and reduced cycle time, we figured it was three to four times more cost-effective to go this route. Each end

Lori Albright in an early morning strategy discussion with Kennametal product manager Matthieu Guillon

mill gave us one half hour of cut time, at which time we replaced it whether it was worn or not. The process was so predictable we were able to run lights out. It led to drastic savings.”

Enjoying the Heat Best of all, Stellar delivered the parts on time with zero scrap, and is now quoting a second, even larger order. Owner Lori Albright was quite pleased with the outcome. “This type of situation is the nature of our business. We have to react to our customers’ needs and employ the best technology available to do so. That’s one of the reasons why Kennametal is so welcome here. We work together as a team to solve challenges.” Looking forward, Albright anticipates continued growth. Having expanded Stellar’s existing facility six times, she figures it might be time to put up an entirely new building on nearby property. She also looks forward to bringing additional young people to the machining trade. “I find that it’s often our younger people that drive our innovation. It’s too easy to keep doing things the old way and not invest in tooling and equipment, or pursue new technology. The days of high volume, round-the-clock fender clip manufacturing are gone, and it’s only by continually improving their manufacturing processes that companies can succeed and grow. For us, Kennametal is part of that success.” Kennametal’s SiAlON KYS40 4 and 6-flute ceramic end mills are designed for high productivity in tough materials

Hot stuff. Kennametal’s full ceramic end mills operate at spindle speeds up to 10 times faster than carbide and provide far greater tool life

JULY 2016 | www.engrreview.com

For more information Web: www.kennametal.com

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í Operating Temperature Range : 0 ~ 50°C. Humidity range : £ 80% RH í Power :1.5V x 2 alkaline batteries.

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í Storage Temperature Range : £ -10°C ~ 55°C Humidity range : £ 90% RH í Max. Allowable Voltage : 30V.

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LOOP CALIBRATOR SOURCE / SINK (DCA, DCV) KM-CAL-805

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í Voltage range : 28V í Loop Power : 24V

G-17, Bharat Industrial Estate, T. J. Road, Sewree (W), Mumbai - 400015. India. Tel. : 2412 4540, 2418 1649, 2775 0662 Fax : (022) 2414 9659, 27751612 E-mail : kusam_meco@vsnl.net

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í Display : 5 Digit LCD Display

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154 TECH TRENDS

MACHINE TOOLS

The potential of

SCRIBING TECHNOLOGY Scribing technology is an ideal choice for applications where noise level limitations are imposed

cribing is a marking process whereby the mark (text or logo) is produced by a carbide or diamond tip that penetrates and indents the surface. This produces a deep groove that forms continuous lines across round, concave, flat, or arched surfaces, and on almost any material. Also called “drop and drag” or “scratch marking,” scribing technology is an ideal choice for applications where noise level limitations are imposed. If dot peen markers are considered too noisy when used on steel pipe, for example, a pneumatic scribing machine might be preferred. SIC Marking’s scribing technology guarantees a high quality mark and is ideal for requirements that include Optical Character Recognition (OCR) or aesthetics concerns (logos, symbols…).

SIC Marking’s scribing technology guarantees a high quality mark and is ideal for requirements that include OCR or aesthetics concerns JULY 2016 | www.engrreview.com

Product range SIC Marking’s product range runs from standard machines to custom engineered solutions. All systems are created with careful attention to bring functional design, quality, innovation, and performance to manufacturing lines. Every site, every job, and every customer is unique. As an example, one of our customers in the automotive industry has asked our engineers to set up a system adapted for eight of his exhaust pipe’s production lines. The traceability and identification of exhaust pipes can be a complicated task since the parts are hollow. Our customer’s main issue was compliance with the noise limits which is the reason why scribing marking systems were chosen. Our i113s marking systems have been easily inte-

grated and implemented on each work station. Thanks to the reliability and flexibility of SIC Marking’s scribing systems, our customer was able to adapt the marking head’s position to fit each of his production lines.

New scribing marking machine To complete its scribing range SIC Marking launches a new i63s marking machine. This new scribing marking head complements the i113s machine dedicated to deep marking on steel and other hard materials. The i63s marking system has a compact yet robust design engineered for integration on production lines of all types of industrial environments. The marking quality is excellent with perfect continuous lines and very fast for materials of all kind, from plastic to hardened steel (up to 62 HRC). The mechanical system is much simpler which has for consequence reduced maintenance. Already equipped with full connectivity (digital I/O, Ethernet TCP/IP, RS232...). Our i63s scribing systems also offer many features to interact with all the elements that set up their environment. Our machines can be easily integrated on all production lines using Profinet, Profibus and Ethernet/IP.

For more information www.sic-marking.com

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600A AC TRMS CLAMPMETER WITH VFD, NON-CONTACT EF-DETECTION & 3 PHASE MOTOR ROTATION & 3 PHASE ROTATION CHECK FUNCTION MODEL - KM 076

FEATURES : — AmpTipTM low-current range calibrated at Jaw-tip for slim-conditions. — MAX/MIN/AVG Recording mode (Auto ranging). — VFD-V & Hz for fundamental V/Hz of most Variable-Frequency-Drives. — Display Hold & Non-Contact EF-Detection (NCV). — Back-lighted easy-to-read LCD display. — Fast 80ms Peak-RMS mode to capture in-rush currents. — Relative mode with DC-Zero mode on DCA, DC+ACA ranges. (KM 078). — 3-Phase Rotation-R for MAINS supply (Probe contact).(KM 076 & KM 086). — 3-Phase Rotation-M (Hi-sensitivity mode) for Motors (Probe-contact). (KM 076 & KM 086). G-17, Bharat Industrial Estate, T. J. Road, Sewree (W), 1000A AC / DC; DC + AC TRMS CLAMPMETER WITH VFD & NON-CONTACT EF-DETECTION MODEL - KM 088

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— Relative mode (Auto-ranging) & 5ms Crest (Instantaneous Peak-Hold) mode.

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Oil Spill India 2016 th

4 International Conference & Exhibition

THEME: Commitment, Synergy, Excellence

11th & 12th August 2016, JW Marriott, Sahar, Mumbai, India

Leading Global Forum on Spill, Salvage, Wreck Removal - Response & Mitigation FEATURED SPEAKERS

Mr. T. K. Sengupta IG VSR Murthy Mr. A. K. Hazarika Director (Offshore), Deputy Director General Former CMD, ONGC (Operations & Coastal Security), ONGC Indian Coast Guard

Mr. Deepak Shetty, IRS* DG Shipping, Govt. of India, Mumbai

Capt. Ashok Mahapatra Director MSC, IMO

Mr. Thomas Liebert Head, Ext. Relations & Conference, IOPC Funds

Dr. Karen Purnell Managing Director, ITOPF

IPIECA, Former Chairman (OSRL)

Mr. Joel Cockerell

Dr. J Krishna Kishore

Mr. Prasad SJ

Capt. Kuldeep Singh

Capt. D. C. Sekhar

Senior Associate & Mariner , CLYDE & CO

VP Technical Services, Gallagher Marine Systems

Scientist SG, ISRO

Director, AlphaMERS Ltd.

Mr. Jon Lay

Mr. Darren Waterman

Mr. T. Gulbrandsoy

OSRL

AllMaritim

Regional Director (Asia Pacific), International Sales Manager,

Scientist -B, INCOIS

Join Director (Water Pollution Board), MPCB

Dr. Y. B. Sontake

Dr. Stephane Le Floch

Mr. Ho Yew Weng

Mr. Tony Paulson

Dr. Banwari Lal

Project Manager (C & OIE) OSRL

Research Dept. Manager, CEDRE

Director, West of England P&I Club

Sr. Director, Environmental & Industrial Biotechnology Division, TERI

Mr. V. P. Mahawar Director (Onshore), ONGC

Mr. Jose Maura Director, IOPC Funds

Mr. M. G. Lauridsen

Mr. Bernd Freibott

Mr. C. Mathavan

Mr. Simon Valentine

Segment Director OSR DESMI

Head of Global EHS, SAP

Comm. Director Asia-Pacific, ER Manager, Ardent Maritime Swire Emergency Response

Ms. Geeva Varghese EE Advisor (APAC), OSRL

Ms. Arti Chopra

Spill Response Specialist, OSRL

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