Haas Automation India Pvt. Ltd. - The Haas VF-2SS Super Speed Vertical Machining Center
#stealthesun
SOLA` IS A FIVE LETTER WORD
Ravin Infraproject Pvt. Ltd. Single & Dual Axis Tracker
Rooftop Mounted System
Solar Lantern & Chargers
Water Pumping System
Address: B / 403 Akruti Trade Centre, MIDC Road No.7, Andheri (E), Mumbai - 400093 T : +91 22 2921 5000, +91 22 3081 6655 F : +91 22 3081 6661, +91 22 2921 5011 | E : solar@ravingroup.com | W : ravingroup.com
RELIABILITY. PRICE. REPUTATION.
Haas VF-2SS Super Speed Vertical Machining Center
= TOTAL CUSTOMER VALUE. Haas Factory Outlet
| www.HaasCNC.com
Sales: Ahmedabad: 079-32405007, Bangalore: 080-41179452/53, Chennai: 044-65156052, Coimbatore: 0422-2413924 Delhi: 0124-4367619, Kolhapur: 0231-2677979, Mumbai: 022-39136041, 022-61392800 Pune: 020-32935433 Service: North: 09312550550, West (Guj) and Central: 09376150150 West (Mah) and East: 09325150150, South: 080-41179452/53
Haas Automation India Pvt. Ltd. - The Haas VF-2SS Super Speed Vertical Machining Center
Volume 15 No. 05 | September 2015 | ` 200 | www.engrreview.com RNI No. MAHENG/2004/15135
Head Office: Bangalore. Branch Office: Mumbai, Chennai, New Delhi, Pune, Kolkata. 080-33240700 | info@eplan.in | www.eplan.in
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EDITORIAL INDEX Publisher : Shilpa Kadam CEO : Shekhar Dongre
Instamod Airpipe
A
Editor : Rajeev lyer CMO: Shirish Dongre
Ador Welding
Advisory Board (Editorial) Mr. T. P. Singh : Director, Flir Systems India Pvt. Ltd. Mr. Vijay Pimparkar: Ex-General Manager, Godrej & Boyce Mfg. Co. Ltd. Mr. Gautam Kulkarni : CEO, Hafi Electra Pvt. Ltd. Mr. Ashok Sheth : Chairman, Solitaire Machine Tools Ltd. Prof. R. Sreedaran : Faculty, Atharva College of Engineering Mr. Ravin Mehta : Managing Director, Neel Controls/Neel Industrial Systems Pvt. Ltd. Mr. C. S. Limaye : Director, Supertech Instrumentation Services India Pvt. Ltd. Mr. S. A. Mohan: Chief Executive Officer, Maini Materials Movement Pvt. Ltd. Mr. Rajesh Ballamwar : Director, Prolific Systems & Technologies Pvt. Ltd. Mr. P.K. Balasubbramaniian: President, VBS Corporate Support
Artesyn Embedded Technologies
CG Global
22
Marketing Team : Ladoji Pendurkar, Bhavin Shah, Bharat Shah, A.Purohit, Vinod Surve, Kavita Chaudhari
Cole-Parmer
52
Connectwell Industries
193
Designer & Layout Arun P. Shinde, Pradeep M. Pillalamarri, Nandan Moghe, Dinesh S. Gawade
Controlwell India
196
Custom Sensors & Technologies (CST)
190
Circulation Executive Satish Kadam, Amol Ranshur
D
Asun Solar Avians Innovations Technology
140
162
K
8
Kemppi India
154
6
Kennametal
72
Kirloskar Ebara Pumps Ltd (KEPL)
54
196
KSB Pumps
B
48, 128
Balluff
106
M
Bonfiglioli
18
Maini Materials Movement
Bosch India
72
Mastercam
70
Maxon Precision Motor
116
MECh Engineers
144
Mechelonic Engineers
160
Meco Instruments
192
Messung Group
34
C
Danfoss Head Office : Divya Media Publications Pvt. Ltd., 3rd Floor, Harmony Tower, N.S. Road, Thane-400 602. Maharashtra Tel: +91 22-25380574/75, Telefax: +91-22-25418254 E-mail: shekhar@divyamediaonline.com Website: www.engrreview.com
E
N NORD Drivesystems
6
44, 46
66, 120
P PC|SCHEMATIC A/s
88
Pepperl+Fuchs
36
PV4Life GmbH
190
Elesa and Ganter India
26
ElMeasure India
189
Branch Offices (Zonal): NORTH (Delhi & NCR regions) : Sandesh Jain : 09810837877 / 09871602777
Emerson Industrial Automation
28
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ESAB India
130
Red Lion Controls
SOUTH (Chennai & Coimbatore) : Y. V. Raghu : 09566141224 Bangalore - Vaman : 09686721340 Kochi - Sanjeev Nair : 09846249568
Extech Instruments
24
Renishaw
ExxonMobil Lubricants
82
Rollon India
94
Ross Controls
108
F
EAST (Kolkata & Other regions) : S. Roy - 09433097806
Fluke India
WEST (Maharashtra & Gujarat) : Pune - S. Kadam - 09833373371 Gujarat - Dinesh Shah - 09327344559 Rajkot (Saurashtra) - Swapnil Bhatia: 09227909005 https://www.facebook.com/engrreview https://twitter.com/engrreview http://in.linkedin.com/pub/engineering-review/87/b31/97a
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2 | SEPTEMBER 2015 | ENGINEERING REVIEW
50, 62
42 76, 122
RR Kabel
4
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G Gala Group
114
Gandhi Automations
194
Geissel India
102
H Haas Automation India
148
HARTING India
100
Hindustan Powerprojects
30
HRS Process Systems
112
Sanjay Tools
194
See Lube Technologies
60
SICK india
98
Sterling & Wilson Powergen
32
Supra Industries
189
T Tools India
191
TUV Rheinland India
58
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Walchandnagar Industries
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Igus GmbH
40
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Ingersoll Rand
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Zenith Industrial Products
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POWER » BUSINESS NEWS
Ram Ratna Group : Simplicity is the key to brilliance “Simplicity is the key to brilliance” as the focal mantra, Ram Ratna Group has always been driven by idea and proficiency, whose success is endless commitment, focused vision and the craving to offer the best at all times.
R
am Ratna Group, founded by its chairman, Shri Rameshwarlal Kabra, came into existence as a small trading company in Mumbai. Influencing the market with untiring passion, we accomplish our businesses based on principles of ethics, transparency, trust and innovation. Ram Ratna group since inception about four decades ago, has today achieved an enormous growth and reached an enviable position and is still promisingly powering ahead with the guidance of a secure hierarchy which includes 3 generations of the founding family and a strong team who relentlessly work towards goals. This has made Ram Ratna Group as one of the fastest growing conglomerates in the horizon of the Indian industry making inroads into the domestic market and forming a strong presence in the International market. With a turnover of more than 800 million US dollars, Ram Ratna Group is setting up milestones along the way and effectively climbing the growth ladder, Ram Ratna Group has evolved to being a strong player in the Indian industry. The group has always offered the best products that provide quality vis - ᾲ - vis its value breaking down barriers that have restrained innovations to be a challenge. Our business sectors encompass a diverse spectrum of activities, manufacturing a wide range of electrical to infrastructure and chemical products with a diverse workforce, high standards and trust. Every product designed and manufactured by the Group inherits these properties and is aimed at creating better living condition, which is the core of the Group’s philosophy. With over 15 years of dedication in putting the best technology at work, today RR Kabel is one of the leading 4 | SEPTEMBER 2015 | ENGINEERING REVIEW
manufacturers of wires and cables globally. Working with determination to produce wires with best technologies, today, RR Kabel has obtained an influential position in the industry by changing the dynamics of wire engineering. With constant innovations RR Kabel offers the latest and widest range of premium wires & cables for various residential, commercial and infrastructure purposes. Keeping in mind the imperativeness of fire safety, RR Kabel was the first to manufacture Halogen Free Flame Retardant (HFFR) cables, FIREX HFFR, in India. It is made with the distinctive Halogen Free Flame Retardant (HFFR) material combined with uni-laid conductor that delivers a perfect blend of safety, unmatched reliability and eliminating the risk of electrical fires. The range also presents a unique wire range, Unilay FR. Manufactured with Unilay bunching i.e. wire containing a conductor constructed with a central core surrounded by more than one layer of helically laid copper wires, make it highly flexible increasing the conductivity of cable. It offers higher conductivity when compared to a normal bunched conductor. UNILAY FR manufactured with this unique technology ensures no electrical wastage and ensures optimal current carrying capacity. RR Kabel is the first in India and the 4th apart from Europe to offer wires with Unilay technology and the first company in the world to offer HFFR cables with Unilay technology.The range also offers FLAMEX-FRLSH & SUPEREX FR (low smoke and flame retardant cables), variety of communication & Industrial cables. With a massive impact of HFFR cables, RR Kabel has made more value additions to its current range of products with LT cables, fire survival cables, CCTV
cables, Auto cables, Speaker Cables, Instrumentation cables and cables for special applications. With two high end manufacturing facilities located in Gujarat, we have recently moved to manufacture higher size cables with a view to increase our production capacity and expand our range of products for industrial use and mega projects. All products are RoHS compliant and have earned multiple Indian and International certifications like BASEC, UL, VDE, CSA etc. to name a few apart from trust and support from the customers. With state of the art manufacturing units with ISO 14001, EN 16001:2009 approvals functioning with the finest Indian made machines and best machineries imported from Germany, Austria, Italy and Switzerland. We are one of the largest suppliers for wires and cables with a prestigious clientele that includes top developers, corporate, individuals, companies and various 5 star hotels. RR Kabel is constantly emerging with new marketing and technical perspectives that are globally trivial. Being customer driven, it highly inspires us to keep powering ahead to significantly enhance our abilities and optimize our potential to offer the best at all times. We are constantly aiming to create significance of our multi-faceted range when designing making it better and safer environment for the customers. Serving through a large supply chain comprising of distributors and retailers spread across India and a wide distribution channel in 73 countries across the globe, we have ensured that our products are best in quality, reliable and are available across major cities and across all verticals. For more information Web: www.ramratna.com www.engrreview.com
POWER » BUSINESS NEWS
Asun launches its first solar retail store on MG Road The store offers a live demo and ready to buy solar kits up to 5KW’s
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he recent Draft policy and inclination towards solar energy supported by government initiatives have prompted private players in the industry to provide customized solutions in solar power generation. Asun Solar Pvt Ltd a renowned name in the solar industry is launching a retail store situated just next to Gitorni Metro Station which will be selling small solar Kits ranging from 1.5KW to 5KW’s that are ready to install in 48 hours. Asun being one of the industry leaders of Rooftop EPC projects in North India, have integrated these kits by offering top quality Tier I Solar panels
and worlds top inverters by SMA, Germany. These equipments are mounted on modular structure that can be easily installed in almost every kind of rooftop without even a single puncture on the roof. “Our experience says that all clients having an investment potential for a long term sustainable revenue stream - would definitely understand solar power and go for it. After all money saved is money earned!” said Mr Hitaksh Sachar- Director, Asun. The motive behind integrating these kits and offering off the shelf to the clients is to make high quality world class solar components accessible to
the residential and small office setups. These kits are designed not only to address huge savings, aesthetic needs of each home but also to monitor day to day, monthly and yearly savings through its mobile phone and computer application. The store is an experience center and all components used to set up a solar system at your home can be viewed through a live demo kit. The store itself is run with solar power. Asun is offering a 5 year workmanship warranty on the kit apart from the solar panel warranty of 25 years and inverter warranty of 5 years. editor@divyamediaonline.com
Danfoss aims to tap into the robust food & agriculture sector with energy efficient solutions
W
ith the food and agriculture sector expected to witness a growth of over 5.7% over the next 20 years, there is a need to sensitize and educate stakeholders on the latest technology in food processing industry thereby enabling augmented growth for their businesses. With this objective, CII has organised Foodpro, a pan-India exhibition that will focus on Food Ingredients and Health Foods, that will be held between 28- 30 August at Chennai Trade Centre to address this need. Danfoss India, which provides energy efficient solutions for the food processing and cold chain industry will be playing an active role in this edition by showcasing its latest innovations that will help stakeholders in this year’s edition. “Growth in the organized retail and food service industry has contributed towards the 6 | SEPTEMBER 2015 | ENGINEERING REVIEW
interest in reviving the Indian Food Processing sector. Increasing demand for improved food quality, freshness, better hygiene standards have become top priority for customers today and tomorrow,” said Mr. Ravichandran Purushothaman, President, Danfoss India. “As a key enabler in the sustainable farm-to fork process, Danfoss plays a crucial role in saving energy and operational costs in the refrigeration, food processing & retail and dairy sectors across packaging, processing and transport. Through FoodPro, we would like to showcase our commitment in addressing our stakeholder needs in further strengthening their energy capabilities,” he added. India’s per capita GDP is expected to grow by 320 per cent over the next 20 years. This rising income and growing population is likely to increase overall food
consumption by 4% per annum, indicating a huge growth opportunity for the entire food chain in the country. While these opportunities in the food sector are important for the growth of the economy, early attention is required to manage its environmental impact and thereby ensuring sustainable growth in the future. To reduce the stress on our strapped energy resources, it is important to implement energy efficient technologies that help industries in saving energy and costs in the long run.
For more information www.danfoss.com www.engrreview.com
POWER » BUSINESS NEWS
New Family of Enclosed Power Supplies from Artesyn Offers Cost-Competitive Reliability & Efficiency for Industrial Equipment
A
rtesyn Embedded Technologies announced the LCB family of enclosed AC-DC power supplies, consisting of 23 new models that provide a reliable, low cost solution for general-purpose industrial applications requiring a single low voltage DC supply. The new power supplies combine high efficiency, typically 89 or 90 percent, with a very low no-load power consumption of just 0.5 watt. The LCB family is offered in four series with nominal power output ratings of 35, 50, 100 and 150 watts. The LCB35, LCB50 and LCB100 series each comprises six single-output models, offering voltages of 3.3 V, 5 V, 12 V, 15 V, 24 V and 48 V, while the LCB150 series comprises five single-output models, offering voltages of 5 V, 12 V, 15 V, 24 V and 48 V. LCB35, LCB50 and LCB100 series units accept a universal 88–264 Vac input and are also capable of operating from a 125–373 Vdc
8 | SEPTEMBER 2015 | ENGINEERING REVIEW
input, while the each LCB150 model accepts an 88–132 Vac or 176–264 Vac input and is also capable of operating from a 248–373 Vdc input. Designed for normal convection cooling, all LCB family power supplies accommodate an ambient operating temperature range of minus 25 to 70 degrees Celsius, with linear derating above 50 degrees Celsius. LCB family power supplies are housed in a compact, robust and low profile fully ventilated metal enclosure. All connections are made via semi-shrouded screw terminals and an LED ‘Power On’ indicator is provided. An externally accessible trim pot allows the output voltage to be adjusted by ±10%. The power supplies are comprehensively protected against output overvoltage, overcurrent and short-circuit conditions. They carry UL/TUV 60950-1 safety approvals and have a very high calculated MTBF ranging from 200,000 to 460,000 hours, making
them ideal ‘fit and forget’ power solutions for long lifetime applications. About Artesyn Embedded Technologies Artesyn Embedded Technologies is a global leader in the design and manufacture of highly reliable power conversion and embedded computing solutions for a wide range of industries including communications, computing, medical, military, aerospace and industrial. For more than 40 years, customers have trusted Artesyn to help them accelerate time-to-market and reduce risk with cost-effective advanced network computing and power conversion solutions. Artesyn has over 20,000 employees worldwide across ten engineering centers of excellence, four world-class manufacturing facilities, and global sales and support offices.
For more information www.artesyn.com www.engrreview.com
Contents
Vol 15 | Issue 5 | September 2015
PORTFOLIO
60
DISTENDING GROWTH REALM
See Lube Technologies : Excellence through quality
Mr. Arindam Majumdar, Managing Director & Country Head, Fluke India
144
62 COVER STORY MECh Engineers thrives in high-tech manufacturing K.P. Bhootaka, Director, MECh Engineers
IN FOCUS
66
88
154
NORD: 50 years of cognitive heritage
PC|SCHEMATIC : Time saving electrical CAD software
Mr. P L. Muthusekkar, Managing Director, NORD Drivesystems Pvt. Ltd.
Mr. Ove Larsen, International Sales Director, PC|SCHEMATIC A/s, Denmark
Kemppi – The pioneer who brought digital technology to the welding world
ENGINEERING MASTERPIECE
160
Special Purpose Flash Butt Welding Machine From Mechelonic Engineers Pvt. Ltd
BUSINESS AVENUES .....181 PRODUCT SHOWCASE .....189
Mr. Rashmi Ranjan Mohapatra , Managing Director, Kemppi India Pvt. Ltd.
BUSINESS NEWS
44
Maini Express – Driven by Technology & Innovation
46
Yale Double Deep Reach Truck – Optimizing Space & Time in modern cold store warehousing
48
KSB India’s “Make in India” initiative New generation high pressure pumps for supercritical applications.
TECH TRENDS
130
High Productivity carbon steel mechanized cutting solution with ESAB’s PT-36 XR series nozzles using m3 Plasma™ System
FOR ADVERTISING ENQUIRY CONTACT : E-mail: shekhar@divyamediaonline.com
134
Nuclear Fabrication Stringent Quality Requirements & Challenges
140
Consumables for Critical Nuclear Fabrication
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All rights reserved. No part of this magazine may be reproduced in any form without the permission of the Editor. ENGINEERING REVIEW is owned, printed & published by Shilpa Kadam, published from 3rd Floor, Harmony Tower, Netaji Subhash Road, Court Naka, Thane (W) Thane-400 602 Tel: +91 22-25380574/75 Telefax: +91-22-25418254, Editor : Rajeev lyer. Important : Whilst care is taken prior to acceptance of advertising copy, it is not possible to verify its contents. ENGINEERING REVIEW can not be held responsible for such contents, nor if any losses or damages incurred as a result of transactions with companies, association or individuals advertising in the publications. Articles, interviews published in ENGINEERING REVIEW are the personal vie-ws and expressions of its authors. ENGINEERING REVIEW does not necessarily agree to it. ENGINEERING REVIEW can not be held res-ponsible for such articles / interviews. We therefore recommend that readers make necessary enquiries before sending any money or entering into any agreements with advertisers or otherwise act-ing on an advertisement in any matter whatsoever.
12 | ENGINEERING REVIEW | SEPTEMBER 2015
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ENGINEERING REVIEW |
13 | September 2015
Contents POWER
Vol 15 | Issue 5 | September 2015
PUMPS & VALVES
BUSINESS NEWS
BUSINESS NEWS
04
Ram Ratna Group : Simplicity is the key to brilliance
54
KEPL to supply pumps to Chinese EPC Major SEPCO
06
Danfoss aims to tap into the robust food & agriculture sector with energy efficient solutions
58
TUV Rheinland certifies Air India SATS, Bengaluru for Warehouse Security
08
New Family of Enclosed Power Supplies from Artesyn Offers CostCompetitive Reliability & Efficiency for Industrial Equipment
TECH TRENDS
18
RPS Endurance inverters RPS Endurance inverters with new parallel operation feature – available in 20 ft “ICON ND” stations up to 2.25 Mwac
22
Avantha Group Company CG has bagged a 3-year contract from the French distribution network operator
24
CAT IV Industrial MultiMeter + IR Thermometer
28
New generation Leroy-Somer LSA 46.3 & LSA 49.3 alternators launch
30
Ratul Puri named as the CEO of the Year in the Asian Power Awards 2015
32
Connect with the Best Genset from Sterling Generators with Perkins power!
AUTOMATION BUSINESS NEWS
128 Mobile app brings Industry 4.0 to all pumps / ACHEMA 2015
MACHINE TOOLS BUSINESS NEWS 70
CNC Software, Inc. and Barefoot CNC Showcasing Mastercam X9 and Dynamic Motion at SOUTH-TEC 2015
72
Panish P K appointed Regional Sales Director, Bosch Power Tools
72
Kennametal Recognized with Bosch Global Supplier Award
76
New system for simple length setting of tools on CNC machining centres
TECH TRENDS 122 TONiC™ optical encoders support the latest generation of CMMs from COORD-3 148 HAAS : HE303-CS
34
Messung enters building automation business partners with Canada-based distech controls
36
PEPPERL+FUCHS acquires one of the world’s leading providers of hart protocol devices
BUSINESS NEWS
40
New plastic guide through eeps energy chains safely and easily on track
78
Mr. Om Prakash felicitated at ACHEMA 2015, Germany
82
42
Red Lion’s Rugged Graphite HMIs Receive ABS Approval for Maritime Applications
ExxonMobil participates at CII multi-city workshops on “Enhanced Energy Efficiency in Industrial Lubrication”
84
Importance of performance, reliability & servicing of marine pumps
TECH TRENDS 94
ROLLON: Linear solutions for railway applicationss
98
Distance - Speed - Precision - Small PowerProx MultiTask photoelectric proximity sensors: The fantastic four
100 Quick & simple ordering of product samples 102 Geissel India – German quality produced in India 106 Absolute feedback systems for efficient drives 108 Increasing efficiency through safety standards
AIR COMPRESSORS TECH TRENDS 162 Rust Proof energy efficient Aipipe compressed air distribution system 14 | ENGINEERING REVIEW | SEPTEMBER 2015
ENGINEERING
INSTRUMENTATION BUSINESS NEWS 50
Raytek®, Ircon®, & Datapaq® join forces to create Fluke® Process Instruments
52
High-Precision, Low-Flow Ismatec Pumps Now Part of the ColeParmer Family
GEARS & MOTORS TECH TRENDS 116 This arm lends a strong hand 120 50% battle won once we started using NORD Gear box – HLE Engineers www.engrreview.com
POWER » BUSINESS NEWS
RPS Endurance inverters RPS Endurance inverters with new parallel operation feature – available in 20 ft “ICON ND” stations up to 2.25 MWac Bonfiglioli’s RPS Endurance inverters are now ready to tango: With the introduction of the new tandem feature, two units operate seamlessly in parallel on a single medium-voltage transformer winding. This makes the performance and ease of handling of RPS Endurance inverters now fully available for megawatt-scale PV stations.
T Bonfiglioli-RPS-Endurance RPS Endurance is a robust, compact powerhouse with a rated power of up to 563 kWac for each inverter unit.
hanks to the further extended power range of single RPS Endurance units of up to 563 kWac at 50°C ambient temperature, the new features allows the effortless realization of 1MW+ tandem configurations with a common ac connection, paired with the bestin-class 15 % permanent overload capacity (up to 648 kWac) at reduced ambient temperatures. Constructed with a record footprint and designed for maximum productivity even in the toughest conditions, these ratings make the RPS Endurance a truly compact powerhouse. A unique feature for indoor-rated PV inverters, the innovative two-zone ambient protection system distinguishes the RPS Endurance from other solutions and makes it a preferred choice wherever harsh conditions for plant installation and operation are present, such as in the “sun-belt” regions of the world. The intelligent encapsulation design
Bonfiglioli-ICON RPS Station ICON ND – The perfect home for RPS Endurance inverters
18 | SEPTEMBER 2015 | ENGINEERING REVIEW
Electrical Schematic of RPS Station ICON ND with 2 x 2 units of RPS Endurance
maximizes uptime through a full IP54 ambient protection degree of active components. Thanks to advanced air cooling technology, the inverter design ensures outstanding reliability and serviceability. With numerous self-protection functions and grid management options, the RPS Endurance is built to satisfy your power control requirements in the fast developing global PV market. The new RPS Station ICON ND series integrate 2 x 2 units of RPS Endurance inverters into a compact 20 ft container design, achieving an excellent power rating of up to 2.25 MWac per station. This great compactness is paired with a proven and easy-to-maintain forced-air cooling system. ICON ND stations are delivered ready to connect to an external three-winding medium-voltage transformer, helping customers to significantly reduce project execution times.
For more information editor@divyamediaonline.com www.engrreview.com
POWER » BUSINESS NEWS
Avantha Group Company CG has bagged a 3-year contract from the French distribution network operator
Mr. Laurent Demortier, CEO and Managing Director, CG
A
vantha Group Company CG has bagged a 3-year contract from the French distribution network operator Électricité Réseau Distribution France (ERDF), which manages 95% of the electricity distribution network in France, to provide maintenance and repair services to 4,500 high power transformers. These transformers of ERDF, a subsidiary of EDF, are credited with supplying energy to 35 million households in France. As part of this contract, CG will provide preventive and corrective maintenance of the ERDF on- load tap changers (OLTC) through speedy turnaround services. In larger power transformers, for proper voltage regulation, on-load tap changers are required. Tap changers continuously adjust the transformer load to the power demand and ensure uninterrupted and secure electric supply, making them a crucial piece of equipment. An OLTC allows changes in
22 | SEPTEMBER 2015 | ENGINEERING REVIEW
voltage ratio without de-energising the transformer. CG is a pioneer in the design and development of on-load tap changers, positioning it as a strong service provider for OLTC. CG’s proven expertise in this segment and technological advantage was a compelling proposition for ERDF. This contract follows the significant win of being chosen as one of the core manufacturers and suppliers of the first lot of three million Linky smart meters to ERDF as part of its grid modernisation initiative. In fulfilling this new contract, CG will be supported by its dedicated service team of high-voltage specialists in Fécamp and Avignon (France) and Belgium, and its repair workshops in Avignon and Charleroi (Belgium). These personnel are part of the CG Service Division which caters to utilities, renewable players and industries throughout Europe, Middle East and Africa through a bouquet of solutions to maintain, repair and refurbish high-voltage installations. Commenting on winning this important contract, Avantha Group Company CG’s CEO and Managing Director Laurent Demortier, said: “We thank the French utility for this opportunity to continue our association with them. This contract helps us to further strengthen our relationship with ERDF and our market presence in France. This engagement will be a valuable addition to the existing long-term agreement on repair and maintenance of high power transformers. With our technologically driven end-to-end solutions and services, we look forward to a
continuously growing relationship with France in the future”. About CG Avantha Group Company CG is a global pioneering leader in the management and application of electrical energy. With more than 15,000 employees across its operations in around 85 countries, CG provides electrical products, systems and services for utilities, power generation, industries, and consumers. The company is organized into four business groups: Power, Industrial, Automation, and Consumer.
For more information on CG, Website: www.cgglobal.com About Avantha The Avantha Group’s entities in diversified sectors include Crompton Greaves (power transmission and distribution equipment and services), BILT (paper and pulp), The Global Green Company Limited (food processing), Biltech Building Elements Limited (infrastructure), Avantha Power (energy), Avantha Business Solutions Limited (IT and ITES), and Jg Glass (glass containers). With a global footprint, the Group operates in 90 countries with more than 25,000 employees worldwide. For more information www.avanthagroup.com www.engrreview.com
POWER » BUSINESS NEWS
CAT IV Industrial MultiMeter + IR Thermometer Built-in InfraRed Thermometer Quickly identify overheating motors or locate hot spots on electrical panels and HVAC vents without contact
Features: • Patented built-in non-contact IR Thermometer design with laser pointer for locating hot spots • True RMS CAT III-1000V, CAT IV-600V rated with 0.06% basic DCV accuracy • Diode open circuit voltage of 2.8V DC • Heavy duty Double molded, water resistant package • Large backlit 40,000 count LCD with 40-segment bargraph • Memory for storage and recall of three measurements • 1000V input protection on all functions • Type K thermocouple contact temperature measurements • Features include HOLD, RELATIVE and PEAK HOLD • Min, Max and Average recording • Auto power off with disable feature • Capacitance, Frequency, Diode and Continuity functions • Complete with double molded test leads, magnetic hanging strap, general purpose Type K bead wire temperature probe, case, and 9V battery
Patented
Specifications C
B
A
A. Built-in IR Thermometer quickly identifies hot spots on electrical panels. B. Measuring the internal temperature on a 3-phase transformer installation C. CAT IV application measuring voltage on a 480V 3-phase transformer
Ordering Information EX570 ....................CAT IV Industrial MultiMeter + IR Thermometer EX570-NISTL*........CAT IV Industrial MultiMeter + IR Thermometer w/NIST
Display Counts Basic Accuracy DC/AC Voltage DC/AC Current Resistance Capacitance Frequency Temperature (Type K) IR Temperature Field of View Duty Cycle Diode (2.8V)/Continuity ETL/CE approved Warranty Dimensions Weight
40,000 count 0.06% 0.01mV to 1000V 0.01µA to 20A 0.01Ω to 40MΩ 0.001nF to 10,000µF 0.0001Hz to 40MHz -50 to 1382°F (-45 to 750°C) -22 to 1022°F (-30 to 550°C) 30:1 ratio 0.01 to 99.99% Yes Yes 3 years 7.25x3.25x2.25" (184x83x57mm) 12.3oz (349g)
*NISTL-Limited NIST for Certificate of Traceability to all functions except IR Thermometer
Accessories TL810 ................Electrical Test Lead Kit
www.extech.com For more information - Web : www.extech.com
Specifications subject to change without notice. 1/16/12 - R1 Copyright © 2008-2012 Extech Instruments Corporation. All rights reserved including the right of reproduction in whole or in part in any form.
24 | SEPTEMBER 2015 | ENGINEERING REVIEW
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ROSS CONTROLS Fluid Power Products 5/2 Double Valve 4 2
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POWER » BUSINESS NEWS
DD51-E of Elesa+Ganter: The direct drive electronic position indicator with battery power supply The device gives the possibility of reading the absolute or incremental positioning of a machine component
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he family of ELESA position indicators is enhanced by a new introduction that completes and perfects an already wide range, for many decades capable of presenting the market with extremely different analogue, digital, and analogue-digital solutions. With the range of direct drive position indicators, ELESA is in fact able to offer components that can be fitted directly on the control shaft and that are connected to the machine through a back position referring pin, setting itself apart - as sort of operation - from other gravitational and fixed reaction position indicators. DD51-E, electronic and with battery power supply, joins its predecessors, the DD50, DD51, and DD52R. Its size makes it interchangeable with the mechanical version DD51; the 5-digit display, on the other hand, reminds of the DD52R. It is indeed thanks to the wide LCD display with 5 digits of 8.00 mm height that DD51-E ensures
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excellent readability even at a certain distance and from different viewing angles; the window in transparent technopolymer moulded over the case protects the display against accidental shocks. The ultrasonic welding between the base and the case avoids dust and liquid penetration, ensuring a high protection class (IP65 or IP67); this makes DD51-E suitable for applications requiring frequent washing
cycles, even with water jets. The bushing and the pressure screw for the assembly to the shaft are made of AISI 304 stainless steel, to ensure high corrosion resistance. What makes the DD51-E position indicator “one item for all needs” are the programmable parameters. Through the three function keys, it is possible to select the different available functions (absolute or incremental mode, conversion of the unit of measure, - mm/inches for linear measurements, degrees for angular measurements -, selection of the origin of the absolute counter, selection of the offset value). It is also possible to program many parameters, including: reading after one revolution of the control shaft, maximum rotation speed, counting direction, display orientation and resolution (number of decimal digits displayed). Completing the profile of the innovative direct drive electronic position indicator offered by ELESA, is a further characteristic: the long duration (over 5 years) of the internal lithium battery which can be easily replaced without the disassembly of the indicator from the shaft and without the loss of the configured parameters.
For more information Elesa and Ganter India Pvt. Ltd. www.elesa-ganter.com www.engrreview.com
POWER » BUSINESS NEWS
New generation Leroy-Somer LSA 46.3 & LSA 49.3 alternators launch Leroy-Somer Electric Power Generation in Emerson today announced the launch of two new Leroy-Somer products that will renew the brand offering in the 180-1000 kVA power range.
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he Leroy-Somer LSA 46.3 180 365 kVA (400V - 50Hz) generator features an improved power density over its predecessor, the LSA 46.2. The bulk of the body has been significantly reduced thanks to an innovative and improved air cooling system, and an integration of the excitation system in the main body of the machine. The new design of the connection box allows for a quicker wiring of the machine and easier access to key electronics for maintenance. The Leroy-Somer LSA 49.3 660 – 1000 kVA (400V - 50Hz) alternator also benefits from a reduced footprint, with enhanced electromechanical performances. The electrical performances of the LSA 49.3 have also been increased, with an efficiency now up to 95% and a high motor starting capability. The LSA 49.3 terminal box has been optimized for faster deployment and to provide a better support to the latest generation of digital regulators. “The launch of these new products demonstrates our continuous commitment to innovation and growth.” said Xavier Trenchant, President of the Electric Power Generation division
“In a challenging economic environment, we continue to invest to better anticipate our customers’ expectations. This means that our products are continuously improving to deliver top-of-the-range performances, offering reliable, cost-efficient solutions for demanding applications. We have also recently extended our offering to provide a competitive solution on less demanding applications. Consequently, we do provide the best value proposition to our customers across all power ranges and types of applications, keeping our historical focus on quality and services.” The LSA 46.3 and LSA 49.3 are optimized for continuous and demanding applications, including marine, power plants, cogeneration, rental or critical standby in commercial and industrial premises. The Leroy-Somer LSA 46.3 and LSA 49.3 will be available to order starting Q3 2015. About Emerson Emerson Electric (referred to as Emerson, NYSE: EMR) is a diversified and global technology and manufacturing company that offers a wide range of innovative solutions for the industrial, commercial and consumer markets. Emerson is a world’s top 500 company, a global leader in the fields of
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engineering and technology. Founded in 1890, Emerson’s headquarters are located in St. Louis, Missouri, USA. Its manufacturing sites and sales offices are present in more than 150 countries. Emerson has 230 production bases worldwide. About Leroy-Somer Electric Power Generation (EPG) Leroy-Somer was founded in 1919. Today, it is a wholly-owned subsidiary of Emerson Electric. It is headquartered in Angouleme in South-western France. Leroy-Somer EPG has more than 5,000 employees and 10 production bases worldwide. Since its inception, Leroy –Somer EPG has been the world-leading specialist in alternators with power ranging from 1 to 25,000 kVA. The company is built on the experience and reputation of two strong brands: Leroy-Somer® and Kato Engineering®. Customers and products are supported by an international network of 470 sales and service centers which are capable of offering 24-hour uninterrupted sales support and technical assistance around the world.
For more information, www.emersonindustrial.com/ electricpowergeneration www.engrreview.com
POWER » BUSINESS NEWS
Ratul Puri named as the CEO of the Year in the Asian Power Awards 2015
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jury led by John Yeap, Partner, Head of Energy – Asia at Pinsent Masons, Mark Hutchinson, Energy Expert, Advisors in Energy and John Goss, Managing Director of Ceejay International Ltd declared Ratul Puri as the CEO of the year 2015 for his outstanding contribution to the Indian power sector.
The 50 MW solar project commissioned by the Clean Energy arm of the company at Charanka as part of the solar park commissioned by Gujarat Government was awarded the silver prize in the Solar Power of the year 2015 category. This was declared in a ceremony held at Bangkok, Thailand which was attended by over a hundred executives and key industry players yesterday. Ratul Puri, Chairman, Hindustan Power said, “The Indian power sector has been growing thanks to the current Government’s timely intervention. If one is able to plan for a long term sustainable business model, the probability of success is very high which is what we have done at Hindustan Power. We would not have been able to achieve many of our milestones, if not the team and dedication. I must thank my team and all those who have played a role in the organization emerging as one of the leading power players in the country. ” Asian Power, Tim Charlton applauded the awardees, saying “ We have passed a decade of recognizing the best achievements and projects in the region’s industry, and tonight we put the spotlight on 2015’s key players who bested others in a drive for efficiency and productivity in the power
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sector.” Rajya Ghei, CEO India Solar Business on the occasion of the 50 MW charanka solar project being declared silver prize winner in the solar project of the year said, “The solar potential in India is immense and with a target of 100 GW of solar by 2022, the country is set to witness rapid growth. The Clean energy arm of the company is the largest solar developer in the country and we intend to keep pace with the growing solar requirements in the country.” About Hindustan Powerprojects One of the biggest integrated power companies in India, Hindustan Powerprojects operates in the solar, thermal and hydro verticals of the energy sector. The Company is in an advanced stage of commissioning more than 5,000 MW by 2017 of combined power assets at an estimated investment of INR35,000 crore. The Company’s growth trajectory is poised for the next leap with the commissioning of the 7,000 MW of power over the next few years in the thermal, solar and hydro power sectors. Additionally, the Company is developing more than 6,100 MW of capacity using conventional and non-conventional energy sources across India, Europe and the USA.
For more information editor@divyamediaonline.com www.engrreview.com
THE TG165 SHOWS WHAT’S HOT FOR INSTANT TROUBLESHOOTING. The FLIR TG165 Spot Thermal Camera bridges the gap between single spot infrared thermometers and FLIR’s legendary thermal cameras. Check out the interactive simulator to experience this groundbreaking tool in action. www.flir.com.hk/TG165 Speed & Accuracy
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Website: www.extech.com
POWER Âť BUSINESS NEWS
Connect with the Best Genset from Sterling Generators with Perkins power! Sterling Generators DG Sets powered by Perkins Engines
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terling Generators, One of the largest Manufacturer of DG Sets in Asia, provides reliable and on demand power solutions to homes or hotels, stadiums or auditoriums, complex or multiplex, arena or airports. Sterling Generators DG Sets powered by Perkins gives a comprehensive range of generators that can be used for providing mainline or back-up power to small, medium, or large scale power consumers. No power requirement is too small or too large for Sterling Generators and therefore one can be assured of uninterrupted power supply when they turn on their genset from Sterling Generators, even in the harshest of conditions. These DG sets also have the highest time between schedule preventive maintenance as compared to competition. With best in class ambient and altitude capabilities without de-rates, the commonality of components with other engines in the 4000 Series family allows reduced parts stocking levels. The DG genset range from 10KVA to 3000KVA. Established in Peterborough in 1932, Perkins Engines are known the world over for their fuel-efficiency, ruggedness, and reliable operation under all conditions. The new generation DG sets from Sterling Generators powered by Perkins 4000 series engines
32 | SEPTEMBER 2015 | ENGINEERING REVIEW
are tough and durable and produce a consistence performance that will provide you electricity for years to come. Speaking on the wide range of diesel generators manufactured by Sterling Generators, Mr. Sanjay Jadhav, President of Sterling and Wilson Powergen Pvt. Ltd. said, “Today at Sterling and Wilson Powergen Pvt. Ltd. we want to be a truly global diesel generator manufacturer. We have the confidence, technical capabilities, human resource talent, and superior infrastructure in place to achieve our ambitious goal of establishing ourselves as the market leader not only in the heavy duty commercial segment but also in the small and medium user segment as well.� Sterling Generators is managed by a group of best minds in the Industry who bring in a Solutions-Oriented approach and the latest in Technology to their customers and are backed by a state-of-the art manufacturing facility at Silvassa. Sterling Generators enjoys the trust and excellent relationships with their customers, operating in India through four Regional Hubs and 17 Branch offices and have opened offices in Dubai, Nigeria and Australia as they foray into the Exports market, which will be the focus area for the company in near future. It has a Pan India Network of trained Service Engineers across the country that are responsible for providing un-interrupted power to their customers and are available 24*7.
For more information www.sterlinggenerators.com www.engrreview.com
AUTOMATION » BUSINESS NEWS
Messung enters building automation business partners with Canada-based distech controls Messung Targets INR 50 crores revenues by 2020
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essung Group, the pioneers of automation industry in India, announced its partnership with Distech Controls, headquartered in Montreal, Canada. Messung Systems Pvt. Ltd. (Messung) has been appointed as Master Distributor, serving the Indian market. Through this partnership, Messung will offer Distech Controls’ complete range of products and solutions to this strong-growth market. Distech Controls is an innovation leader in energy management solutions providing unique building management technologies and services that optimize energy efficiency. Through this partnership, Messung will focus on offering innovative, greener and sustainable building automation solutions for the Indian market. With the core objective of revolutionizing the overall building automation sector in India, Messung will offer unique energy efficient solutions for clients while reducing operating cost in the long run. The partnership of Distech Controls with Messung is to set the new trend in the building automation segment by changing the outlook of the building automation industry in India. “Distech Controls is excited to be partnering with Messung,” said David Gill, Vice President International Sales. “With our shared passion for innovation, perseverance and customer satisfaction, this relationship is a natural fit. The partnership will strengthen Distech Controls’ global presence and position, offering new and expanded building automation and energy
34 | SEPTEMBER 2015 | ENGINEERING REVIEW
management opportunities for system integrators, consultants and customers in India,” added Gill. Commenting on the partnership, Mr. Farook Merchant, Chairman & Managing Director, Messung Group said, “Messung, as a brand in India, has always been driven by innovative technologies. Our alliance with Distech Controls marks Messung Group’s entry into the building automation segment, allowing us to offer world class products and solutions to the Indian market. I am confident that this partnership between Messung and Distech Controls will redefine the way in which buildings are automated in India.” “It gives us immense pleasure to announce our partnership with the Distech Controls brand, known globally as a leader in building automation and energy management solutions,” added Merchant. Messung will target sectors such as Building Infrastructure (IT, Hotels, Shopping malls & Theatres), Transportation Infrastructure (Airport, Metro & Tunnels), and Manufacturing (Pharma, Textile, Automotive & Others). About Messung Group Established in 1981, Messung is a pioneer in automation sector in India. Having designed and developed the first indigenous PLC (Programmable Logic controller) in India, Messung revolutionized manufacturing process by providing automation solutions to diverse industries such as Automotive, Pharmaceutical, Textiles, Printing, Packaging and Plastics. With its legacy, Knowledge and experience of more
From (L to R) - Mr. Ahmed Hirani, Executive Vice President - Sales & Energy Services Distech Controls & Mr. Farook Merchant, Chairman & MD - Messung Group
than 3 decades Messung Distech partnership will now provide world-class products and solutions for building automation sector in India. Messung is well positioned to support the Distech Controls offer to System Integrators, Consultants and Customers across India. About Distech Controls An innovation leader in energy management solutions, Distech Controls provides unique building management technologies and services that optimize energy efficiency and comfort in buildings, all the while reducing operating costs. We deliver Innovative Solutions for Greener Buildings™ through our passion for innovation, quality, customer satisfaction, and sustainability. Distech Controls serves multiple market segments through its worldwide business divisions, service offices and a superior network of Authorized Partners. For more information Web : www.distech-controls.com www.engrreview.com
Resistance Welding Solutions For Every Industry
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mechelonic engineers pvt. ltd. C-230, Solaris-1, Sakivihar Road, Powai, Mumbai - 400 072 (022) 2857 1582 sales@mechelonic.in http://www.mechelonic.in Kolkata : 60, Circular Court 8, Acharya J. C. Bose Road, Kolkata - 700 017 (033) 2247 5307 kolkata@mechelonic.in Bangalore : A-102, Blue Cross Chambers, 11, Infantry Road Cross, Bangalore - 560 001 (080) 2559 1761 / 2590 bangalore@mechelonic.in New Delhi : 209, Ansal Chambers – II, 6, Bhikaji Cama Place, New Delhi - 110 066 (011) 2610 3052 newdelhi@mechelonic.in ENGINEERING REVIEW |
35 | September 2015
AUTOMATION » BUSINESS NEWS
PEPPERL+FUCHS acquires one of the world’s leading providers of hart protocol devices
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epperl+Fuchs, a world leader in process automation and applications, has acquired MACTek Corporation, a leading provider of HART protocol devices. The move is part of Pepperl+Fuch’s strategy to further extend its integrated solutions offerings and strengthen its position in the WirelessHART market. “We are pleased to add the MACTek WirelessHART product line to our existing portfolio,” said Jim Bolin, Pepperl+Fuchs’ executive vice president of the Americas. “This acquisition complements our current product lines well, and allows us to provide an even greater breadth of services to our customers.” Founded in 1993, MACTek specializes in HART modems, including VIATOR HART Interface modems. One of the company’s most recent innovations, the BULLET WirelessHART adapter, can be mounted on any device rated for hazardous areas. The HART modem family includes wireless access to HART field devices designed for hazardous areas and Bluetooth-enabled technologies. About Pepperl+Fuchs Pepperl+Fuchs is a world leader in the design, manufacture, application and support of a broad range of robust solutions to process automation markets and applications. A perennial Reader’s Choice Award winner in both Control and Control Design
36 | SEPTEMBER 2015 | ENGINEERING REVIEW
magazines for intrinsic safety equipment and purge & pressurization systems, Pepperl+Fuchs has also been named by Control magazine and the ARC Advisory Group as one of the Top 50 Global Automation Companies. For more information visit http:// www.pepperl-fuchs.us About Pepperl+Fuchs Pepperl+Fuchs is a leading developer and manufacturer of electronic sensors and components for the global automation market. For more than 60 years, our continuous innovation, high quality products, and steady growth have guaranteed us continued success. One Company – Two Divisions Pepperl+Fuchs – PROTECTING YOUR PROCESS The Process Automation Division is a market leader in intrinsically safe explosion protection. We offer comprehensive, application-oriented system solutions, including customer-specific control cabinet solutions for the process industry. A large portfolio of components is available from our various product lines: isolated barriers, fieldbus infrastructure solutions, remote I/O systems, HART interface solutions, level measurement devices, purge and pressurization systems, industrial monitors and HMI solutions, power supplies, separator alarm systems for oil and petrol
separators, signaling equipment, lighting as well as emergency shutdown equipment and accessories. Pepperl+Fuchs – SENSING YOUR NEEDS With the invention of the inductive proximity sensor in 1958, the company set an important milestone in the development of automation technology. Under the motto “Sensing your needs”, customers benefit from tailor-made sensor solutions for factory automation. The main target markets of the factory automation are machine and plant construction, the automotive industry, storage and material handling, printing and paper industry, packaging technology, process equipment, door, gate and elevator construction, mobile equipment, renewable energies. The division offers a wide product range of industrial sensors whether it’s inductive, photoelectric or ultrasonic sensors, rotary encoders, identification systems, barcodes, code readers for data-matrixcodes and vision sensors.
For more information Web: www.pepperl-fuchs.com
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To participate, please contact : +91 22 6687 5528 Email : sales@hmf-india.com ENGINEERING REVIEW |
38 | September 2015
Seeing is believing ! National Productivity Summit 2015 “Spearheading productivity in metal working”
20 - 21 November 2015 2015
Hotel Crowne Plaza, Gurgaon
To champion the cause of productivity in the metal working industry, Indian Machine Tool Manufacturers' Association (IMTMA) is organizing the National Productivity Summit (9th in the series) on 20 – 21 November 2015 at Gurgaon. The event showcases best productivity practices in metalworking through live case study presentations, Plant visits and Keynote sessions.
Leaders Speak : Renowned industry experts will deliver Keynote addresses on various facets of productivity. Ø Mr. Amit Chatterjee, Managing Director, Sartorius India Group Ø Mr. Pete Baxter, Vice President, Delcam Worldwide, UK * Ø Mr. Rajesh Magoo, Chief Operating Officer, Transmission & Engine Component Business, Hitech Gears Ø Mr. Rajeev Wasan, Senior Vice President - Manufacturing, Honda Cars India
Live case study presentations on best productivity practices from renowned companies
TOUR A : 1) Sona BLW Precision Forgings & 2) Hero Motocorp** or 19 November 2015 TOUR B : 1) Honda Motorcycle & Scooters India** & 2) Hitech Gears
Plant visits
Key Take Aways Ø Listen to keynote presentations from industry leaders Ø Live case study presentations on best productivity improvement projects Ø Learn innovative approaches to address productivity challenges Ø Cross learning from best productivity practices Ø Exchange new ideas & concepts – Knowledge networking Ø Ideal platform to interact with several manufacturing professionals
Excellent opportunity to witness some of the best productivity improvements on the shop floor * Invited ** Confirmation Awaited
Registration for participation must be made online only. To register online, log on to www.productivity.imtma.in For details or any queries/clarifications during online registration process, please contact IMTMA's Bangalore office: Abhishek, tel no. (080) 66246829 (abhishek@imtma.in) Laxmikant, tel no. (080) 66246665 (laxmikant@imtma.in)
Indian Machine Tool Manufacturers’ Association
Awards Sponsor
AUTOMATION Âť BUSINESS NEWS
New plastic guide through eeps energy chains safely and easily on track The guidelite plus enables users to make savings on purchase and installation
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he motion plastics specialist igus has launched a new modular guide trough system, which is entirely made of tribo-optimised plastic: guidelite plus. The system is very light, easy to install, cost effective and is also suitable for use in harsh environments. Guide troughs, usually made from aluminium or steel, ensure correct operation and a long service life for energy chains in gliding applications with long travels. The new guidelite plus from igus is a guide trough that is made entirely of plastic and is easy to assemble. Individual elements made of abrasion-resistant highperformance plastic can be connected together very quickly and without tools by hand due to a locking mechanism specially designed for this system. The low weight of the plastic parts helps with installation, but is also advantageous where lightweight solutions are needed. A special expansion joint, which is provided in every second link of the trough elements, guarantees flexibility and adaptability especially in case of large temperature variations. Thus, the product can also be used without restrictions in outdoor applications. Plastic for harsh application areas The plastic guidelite plus guide trough is also suitable for applications where metallic alternatives are very expensive or cannot be used due to aggressive chemicals or risk of corrosion. For these applications, the guidelite plus can be manufactured from a special plastic that is more resistant to chemicals. Thereby new applications are possible in the galvanising
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The energy chain guide trough guidelite plus from igus guarantees a low-friction, protected operation of the energy chain at a low price and weight. The picture shows a test set-up in the 1,750 square-metre test lab at igus. (Source: igus GmbH).
sector or fertilizer production, where expensive stainless steel solutions were previously required. But even in other dynamic uses, in which long travels have to operate reliably without failure or maintenance at a low speed of up to 1 m/s, the guidelite plus is an alternative that saves time and cost. In purchasing alone, double digit percentage savings are possible compared to aluminium or stainless steel troughs. The plastic guide trough is available for energy chains with outer heights of 35, 50 and 64 millimetres. The use of guidelite plus is economical in both new installations and retrofitting of existing plants. Much cheaper than a comparable stainless steel or aluminium trough, the user saves twice, in the purchase as well as the
fast assembly. This video illustrates the structure and nature of the guidelite plus from igus: https://youtu.be/P_JCObtDTxc ABOUT IGUS: igus GmbH is a globally leading manufacturer of energy chain systems and polymer plain bearings. The Colognebased family business has offices in 36 countries and employs around 2,700 people around the world. In 2014, igus generated a turnover of 469 million euros with motion plastics, plastic components for moving applications. igus operates the largest test laboratories and factories in its sector to offer customers quick turnaround times on innovative products and solutions tailored to their needs. Web: www.igus.de/de/presse www.engrreview.com
AUTOMATION » BUSINESS NEWS
Red Lion’s Rugged Graphite HMIs Receive ABS Approval for Maritime Applications Modular Operator Panels are Safe for Use in Shipboard and Offshore Environments
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ed Lion Controls, the global experts in communication, monitoring and control for industrial automation and networking, announced that its rugged Graphite® Human Machine Interface (HMI) operator panels have been tested to meet ABS (American Bureau of Shipping) standards. ABS approval assures equipment is safe for operation in a manner that protects life, property and the marine environment when used in shipboard and offshore settings. Red Lion’s modular Graphite HMIs have been ABS tested and approved to monitor and control equipment in maritime applications that range from workboats to offshore energy and gas vessels. In these marine environments, Graphite HMIs provide reliable functionality that helps drive operational efficiencies as 42 | SEPTEMBER 2015 | ENGINEERING REVIEW
well as adhere to international standards for environmental performance. “Following the success of Graphite HMIs in land-based oil and gas applications, ABS approval now enables us to meet the demands associated with maritime and offshore markets,” said Jeff Thornton, director of product management at Red Lion Controls. “With support for more than 300 industrial protocols, our rugged HMIs enable customers to confidently integrate powerful monitoring and control functionality into multi-vendor maritime environments.” In addition to ABS approval, Graphite HMIs are Underwriters Laboratories (UL) Class I, Division 2 listed for hazardous locations and ATEX and IECEx zone 2/22 approved for potentially explosive environments. With rugged aluminum construction, a wide operating temperature range
and flexible plug-in modules, Graphite HMIs enable customers to connect, monitor and control processes in several industries to meet varying industrial automation requirements in both factory and extreme locations. Since its launch in July of 2013, Red Lion’s Graphite platform has received numerous global accolades, including Automation World’s “First Team Supplier, HMI Hardware” award, the “Industrial Control Award” from Plant Engineering China and “Best Product of the Year” from Control Engineering China. For more information on Red Lion’s modular Graphite HMI platform, visit www.redlion.net/ Graphite.
For more information, Web: www.redlion.net www.engrreview.com
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43 | September 2015
BUSINESS NEWS
Maini Express – Driven by Technology & Innovation
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aini and Yale are delighted to announce the launch of Maini Express-A next generation customer engagement initiative. Maini Express is a mobile experience centre showcasing comprehensive material handling and warehousing solutions. It is a First-inthe-industry campaign, primarily to help customers choose the right material handling equipment & storage solutions for increased efficiency and productivity at their warehouses and manufacturing facilities. Maini Express was unveiled on 24th August 2015 at the Hero MotoCorp – Gurgaon Plant by Mr. Vikram Kasbekar - Head of Operations & Supply Chain , Hero MotoCorp Ltd and Sandeep Maini - Chairman, Maini Group, . S A Mohan - CEO, Maini Materials Movement, Rajesh Wazarkar - MD, NACCO Materials Handling Group (NMHG) India, Kiran Shetty – TM, Indian Subcontinent, NMHG India , the Senior Management Team from Hero MotoCorp Ltd. and the Sales & Marketing team , Maini
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Materials Movement were present at the launch. Sandeep Maini , Chairman – Maini Group commented : “We intend to go to our customers rather than the customers coming to us and convey what we offer in terms of solutions, technology and what the future holds in material handling and warehousing sector.” “This will further strengthen the position of Yale and Maini in the growing Indian material handling industry and touch base key influencers and B2B accounts. We hope for increased engagement with the customers through the mobile experience centre and position Maini Materials Movement as a complete solutions provider in the material handling space” said S A Mohan, CEO – Maini Materials Movement at the launch event. Post the launch in Gurgaon, the Mobile Experience Centre is geared up for an all India campaign covering more than 50 cities and 200 + industrial hubs to provide an exclusive “touch and feel” experience of Maini comprehensive Material Handling & Warehousing solutions. The highlights of this initiative are the range of products on display for demonstration: Stacker, Electric Pallet Truck, Tow Truck, Hydraulic Hand Pallet Truck and Yale Electric Forklift Truck. Visitors can avail special spot booking deals. Maini Express is an excellent platform for not only
the decision makers but needless to say the users interface, for exploring right material handling and warehousing solutions. About Maini Materials Movement Private Limited Maini Materials Movement Private Limited (“MMM”) is a premium brand in material-movement and in-campus electric mobility solutions. A culture of innovation, thought-leadership and quality-focus defines the company. MMM solutions range from Hand Pallet Trucks, Battery Operated Pallet Trucks, Platform Trucks, Manual & Electric Stackers, Goods & Scissor Lifts, Tow Trucks, Dock Levellers, Forklift Trucks, Reach Trucks, Order Pickers, Flame-proof Trucks, Industrial Racking, Bolt Less Shelving Systems, Mezzanines and in-campus electric buggies to help the customer achieve high levels of space efficiency and Manufacturing Productivity. Maini Materials Movement has a strategic alliance with the NACCO Materials Handling Group (NMHG), USA for the sale and marketing of the Yale brand of counterbalance fork lift trucks, reach trucks, order pickers, very narrow aisle equipment and the manufacture of the RCF series and MR series in India.
For more details on Material Handling Solutions, please visit www.mainimaterials.com or mail at : mtrlsmov@maini.com www.engrreview.com
BUSINESS NEWS
Yale Double Deep Reach Truck – Optimizing Space and Time in modern cold store warehousing The double deep storage upsurges warehouse capacity by up to 30% compared to “single-deep” warehouse manoeuvres, allowing the lift truck to access all double-deep storage spaces from a single aisle. It has become a very popular choice in “high throughput” operations as it maximizes space utilization and improves storage density in order to help reduce operational costs, but has a range of challenges which needs to be dealt with.
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s warehousing operations are coming under intensifying pressure to perform to support growing demands of the omni-channel customer, new operating strategies is the key to enable this transformation. Whether in manufacturing, wholesale distribution or in retail, Task and Space Optimization are critical components of the supply chain. This requires optimum material handling equipment to serve the purpose and increase efficiency and productivity to meet the heightened customer expectations. Need for a superior customer experience is driving a massive transformation in various industries today and undergoing huge pressure on costs and hence improving productivity has become an imperative. Modern cold store warehouses are opting for Double-deep stacking, both Cold and Dry Store facilities, where multiple pallets of the same products must be stored and high product turnover rates are conducive to the FILO, (First In Last Out), principal. Maini Materials Movement, a premium player in material handling and warehousing equipment for the last three decades brings Yale range of products in India. Yale Doubledeep reach trucks are designed specifically for demanding applications with greater lift and travel speeds
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and higher lift heights. It permits operators to be seated, lean or stand with optimum flexibility. Double-deep reach trucks reach twofold as deep as average forks and has competency of handling two pallets from the same side of the aisle leading to improved accessibility, saving up to 30% floor space. Key Attributes of Yale double deep reach trucks: • Extremely versatile, combining the latest AC motor control technology with improved all-around performance • Superb operator comfort to effectively meet the demands of modern warehousing. • Capable of delivering safe and fast material handling through a combination of sensitive controls • Extremely stable mast and fantastic visibility • Provides the power operators demand with the energy efficiency to minimise operating cost. Assimilated hydraulic forks are a must for double-deep storage while handling a diverse range of loads and sizes.
With every initiative to create customer delight through quality and efficiency, the Yale Double Deep reach trucks are designed to operate effectively in cold storage environment with the single aim of increasing productivity.
For more information www.mainimaterials.com www.engrreview.com
PRIMO™ revolutionises automatic setting of parts and tools...
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BUSINESS NEWS
KSB India’s “Make in India” initiative New generation high pressure pumps for supercritical applications. On receipt of the order from Alstom, Mr. Dinesh Khanna, Director (Sales & Marketing) KSB Pumps Limited, informed that the supply of main boiler feed pumps and booster pumps for this order is a part of KSB India’s “Make in India” initiative. These pumps will be manufactured in KSB’s Chinchwad plant, which is a dedicated unit for energy projects and is well equipped with modern manufacturing and testing facilities. Elaborate in-house performance testing including hot water testing will also be conducted in order to ensure that a world class quality product is delivered. This has always been a hallmark of KSB!
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SB India has bagged a prestigious order for the supply of 6 sets of high pressure boiler feed pumps for Alstom Bharat Forge Power Ltd. These Pumps with design pressure of 500 bar will be driven by electric motor & turbine having power rating 11 MW and 17 MW respectively. All pumps will be installed at NTPC’s 2x660 MW supercritical power project located in Tanda, Uttar Pradesh. The scope includes supply of high pressure boiler feed pumps, booster pumps along with accessories like base plates, electric motors, hydraulic couplings, oil coolers, gear box, noise enclosures and related instrumentation. On receipt of this order, Mr. Dinesh Khanna, Director (Sales & Marketing) KSB Pumps Limited, informed that the supply of main boiler feed pumps and booster pumps for this order is a part of KSB India’s “Make in India” initiative. These pumps will be manufactured in KSB’s Chinchwad plant, which is a dedicated unit for energy projects and is well equipped with modern
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manufacturing and testing facilities. Elaborate in-house performance testing including hot water testing will also be conducted in order to ensure that a world class quality product is delivered. This has always been a hallmark of KSB!
For more information Mr. Farrokh Bhathena General Manager (P & A - Energy) KSB Pumps Limited. Tel. : +91 20 2740 9100 E mail : Farrokh.bhathena@ksb. com Rameshwar.sonawane@ksb.com Website : www.ksbindia.co.in www.engrreview.com
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INSTRUMENTATION » BUSINESS NEWS
Raytek®, Ircon®, & Datapaq® join forces to create Fluke® Process Instruments Fluke Corp. is integrating its Raytek, Ircon, and Datapaq product lines into a new brand: Fluke Process Instruments. All three companies have been part of the Fluke Corporation portfolio for some time.
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luke Process Instruments combines more than 125 years of experience in pioneering new technologies into one integrated company,” said Fluke Process Instruments General Manager Ankush Malhotra. “By joining the three companies under a single brand, we can improve our communications and accelerate our product innovation. We are proud of the legacy these brands bring and will continue to grow them as Fluke Process Instruments. Raytek, Ircon, and Datapaq branded products include a complete line of rugged and dependable infrared sensors, line scanners, thermal imagers, and temperature profiling systems for use in harsh, high-temperature industrial manufacturing environments. The company has launched a new website, www.flukeprocessinstruments.com, and will operate all related global activities under the new corporate name. About Fluke Process Instruments Fluke Process Instruments designs, manufactures, and markets a complete line of infrared (IR) temperature measurement and profiling solutions for industrial, maintenance, and quality control applications. Distributed worldwide under the Raytek, Ircon and Datapaq brands, our products
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reflect the combined experience of over 125 years in manufacturing the world’s finest temperature measurement tools and devices. About Fluke Founded in 1948, Fluke Corporation is the world leader in compact, professional electronic test tools. Fluke customers are technicians, engineers, electricians, and metrologists who install, troubleshoot & manage industrial, electrical & electronic equipment & calibration processes. Raytek, Ircon, Datapaq and Fluke are registered trademarks of Fluke Corporation. The names of actual companies and products mentioned herein may be the trademarks of their respective owners.
For more information, www.flukeprocessinstruments.com
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INSTRUMENTATION » BUSINESS NEWS
High-Precision, Low-Flow Ismatec Pumps Now Part of the Cole-Parmer Family Independent channel control peristaltic pumps deliver sustainable performance
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ith the recent acquisition of Ismatec® pumps from IDEX Health and Science, Cole-Parmer has expanded its already robust line of fluid handling and analysis products. The Swiss-engineered Ismatec pumps are renowned for their clocklike precision and manufactured according to strict ISO 9001:2008 standards. The independent channel control (ICC) pumps provide lower pulsation, better reproducibility, and a longer tubing life. Variable flow and bidirectional capabilities in each channel add to their flexibility. The uniqueness of the ICC allows for individual channel calibration. A much desired feature computer compatibility enables users to monitor the pumps remotely,
make adjustments, and gather and analyze measurement data. Ismatec pumps are ideal for dissolution testing in pharmaceutical dosing, chromatography applications, the addition of a reagent to a reactor, and a variety of research and development purposes. Select from 2, 3, 4, 6, 8, and 12 roller options. Single-channel Ismatec Reglo Quick pumps offer quick tubing changes while Flowmaster® pumps are designed for heavy-duty processes and increased hygienic requirements. “I’m very excited about this acquisition as Ismatec expands our depth of micro flow products com-
plementing our Masterflex® Product Line. Ismatec has unique pump heads which reduces damage to cells, useful in biotech applications. Reglo ICC, is another unique potential multichannel pump in which each channel has variable flow adjustment.” - said Rakesh Aggarwal, Managing Director – Asia Pacific, Cole-Parmer. For more information on Ismatec pumps, go to www.coleparmer.in/store/ ismatec or call 022-6139-4444/e-mail response@coleparmer.in or chat live at www.coleparmer.in About Cole-Parmer: With more than 60 years of experience, Cole-Parmer is a global leader in supplying fluid handling, life science, and general laboratory products, instrumentation, and equipment to the Biotech, Chemical, Academics, Environmental, Food, Industrial Manufacturing, and Print industries. Offering a wide selection of products and instrumentation, Cole-Parmer works with R&D, pilot plant and production, specializing in providing scale-up assistance. With a mix of proprietary products and strategic partnering with leading manufacturers, Cole-Parmer’s business is highly diversified across a spectrum of products, consumables, services and solutions.
For more information Web: www.coleparmer.in
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PUMPS-VALVES » BUSINESS NEWS
KEPL to supply pumps to Chinese EPC Major SEPCO
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une-headquartered Kirloskar Ebara Pumps Ltd (KEPL), a joint venture of global fluid management solutions provider Kirloskar Brothers Ltd (KBL), will be supplying indigenously-developed API Pumps to the Chinese EPC major SEPCO Electric Power Construction Corporation, popularly known as SEPCO. KEPL pumps will be used in the Jazan Integrated Gas Combined Cycle Power Block project in Saudi Arabia. Saudi Arabia’s ARAMCO is working with SEPCO for this project for expanding the capacity of its main gas pipeline across Saudi Arabia. KEPL is a pioneer in special purpose process pumps as per API (American Petroleum Institute) 610 standard. KEPL approval was revalidated by Saudi Aramco two years back after it was first approved in 2007. As part of the overall SEPCO order,
KEPL is supplying VS6 vertically-suspended multi-stage pumps and OH2 Overhung pumps to handle Condensate, HRSG Blowdown pumps and Mixgas services, respectively, for the power plant. KEPL’s VS6 pumps are designed with motor rating of 1225 kW and 7.5 kW, whereas the OH2 pumps have motor rating of 7.5 kW. KEPL has manufactured these process pumps as per the API (American Petroleum Institute) standard 610, the latest editions for critical services. Commenting at this development, Mr. Aseem Srivastav, MD, KEPL said: “SEPCO order for Saudi ARAMCO is key for enhancing our presence in the international market. Looking ahead, we feel that the global demand for critical process pumps is expected to grow internationally in the areas of Oil & Gas, Power and Fertilizer. We are looking to increase our international footprint by introducing our
indigenously developed products to new markets.” SEPCO is a Chinese construction and engineering company that designs and builds power generation and transmission infrastructure. Since 2000, SEPCO has been awarded nearly 50 projects in India, Zambia, Saudi Arabia, Sudan, Brazil, Indonesia, Nigeria and other countries. Since 2004, SEPCO has been featured regularly on the ENR top 250 International Contractors list for ten consecutive years. About KEPL: KEPL is a joint venture company of Kirloskar Brothers Limited in India. KEPL, established in 1988, is an ISO 9001:2008, ISO 14001:2004 and OHSAS 18001:2007 Certified firm. It is a leading brand in API process pumps and API steam turbines. KEPL caters to Hydrocarbon processing, petrochemical, fertilizer and chemical process industries, power plants, water treatments plants etc. Manufactured Products: 1. Centrifugal Process Pump as per API 610 2. Multistage Boiler Feed Water Pump 3. Steam Turbine as per API 611 4. Steam Turbo-Genset
For more information, http://kepl.in.net/ 54 | SEPTEMBER 2015 | ENGINEERING REVIEW
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Specialtravel travelpackages packagestotovisit visitInternational Internationaltrade tradefairs fairsfor Special
Pharmaceuticals, Coatings Pharmaceuticals, Commodities, Commodities, Packaging Coatings &&Packaging 118th CHINA IMPORT & EXPORT FAIR
15 – 19 Oct2015, Guangzhou-China
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2,500 exhibitors, 36,000 Visitors 150 countries
Canton Fair 2015 China's oldest and largest comprehensive trade fair, is the key trade bridge and platform that promotes world trade development. The most effective way to develop the business relationships for Indian visitors to succeed in China. Exhibit Profile • • • • • • • • •
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One-Stop Resourceful Platform for Processing and Packaging Solutions SWOP-Shanghai World of Packaging is comprised of 4 professional exhibitions. From the production of packaging materials and packaging (plastic, paper, glass, metal etc.), packaging printing and respective processing technology at PacPro Asia, to pharmaceutical and cosmetic processing and packaging at China-Pharm, food processing and packaging technology at FoodPex, to bulk and outer packaging and transportation solutions at BulkPex.
18 – 20 November 2015, Shanghai – China 1059 Exhibitors 29 countries 27,028 Visitors 84 countries
Exhibit Profile
• Raw Materials for the
• Measurement &
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Testing of Coatings for QC/R&D • Coatings, Printing Inks & Adhesives Products • Safety, Health & Environment (SHE) & other Services
PUMPS-VALVES » BUSINESS NEWS
TUV Rheinland certifies Air India SATS, Bengaluru for Warehouse Security Air India SATS’ Air Freight Terminal at Kempegowda International Airport, Bengaluru has been certified with TAPA FSR 2014 Class A Certification
Chitradeep Banerjee (2nd form Left) and M Bhaskar (Center) of TUV Rheinland India along with Senior officials of Air India SATS.
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ÜV Rheinland India, a subsidiary of TÜV Rheinland Group, Germany, announced that Air India SATS’ Air Freight Terminal at Kempegowda International Airport, Bengaluru has been certified with TAPA FSR 2014 Class A certification for warehouse security, replacing the earlier FSR 2011 Class A certification. TUV Rheinland is a leader in testing, inspection, certification and training, providing technical services worldwide. Air India SATS (Air India SATS Airport Services Pvt. Ltd.) is a premier airport services company. With this new certification by TUV Rheinland India, Air India SATS, Bengaluru has become the first Air Cargo Terminal Operator in India to have a warehouse facility certified for “TAPA FSR 2014 Class A”. TAPA -Transported Asset Protection Association, is a unique forum that unites global manufacturers, logistics providers, freight carriers, law enforcement agencies and other stakeholders with the common aim of reducing losses from national and international supply chains. FSR (Facility Security
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Requirements) is established to ensure the safe and secure in-transit storage and warehousing of any TAPA members’ assets throughout the world. Being a scalable standard, the Classification A warehouse is considered to be the highest degree of warehouse security in comparison with the other Class B or Class C facility. The certification not only portrays Air India SATS’ confidence ensuring increased security of warehousing and handling but also provides a high level of assurance to their customers with a policy of increased customer satisfaction by meeting customer’s security expectations for their goods and products. The certification will also help Air India SATS to maintain a competitive edge and reduced insurance liability exposure to the company. TAPA FSR 2014 Class A Certification is in sync with other Security Management Systems and is relatively more difficult and practical. In comparison with the earlier FSR 2011 Class A standard where the passing criteria is based on scoring and averaging, the new standard focuses on
absolute conformance and compliance with each and every clause thus making it more stringent, accurate and diminishing the potential risk and threat to the maximum. Mr. Chitradeep Banerjee, the Auditor for this certification, who also happens to be the all India Product Head of TAPA and the AGM-System & Industry for TUV Rheinland India said, “After the first Gap Analysis Audit, challenges were evidenced with certain areas requiring special attention. Remarkably, before the final certification audit, the competent team took lot of efforts in bridging the gaps, giving a very positive message that nothing is impossible if you have the right attitude. The tenacity and the commitment of the top management was highly appreciable and it was a very well deserved certification for Air India SATS. I believe that they will surely sustain & maintain this high security standard at all levels in the days to come.” Mr. M. Bhaskar, Director, TUV Rheinland India said, “These days supply chain & the logistics service providers face a major challenge in ensuring safety for cargo movement in warehouses. These companies also incur a huge cost, liability and are prone to legal risk in case of any theft or losses. Our TAPA certification ensures the minimization of cargo losses from the supply chain through the development and application of global security standards. We are confident that, as a TAPA certified company, Air India SATS will be able to demonstrate to its customers and investors that it uses industry-respected best practices, having an edge over competition.” For more information www.ind.tuv.com www.engrreview.com
PORTFOLIO
See Lube Technologies : Excellence through quality
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our Partner in Increasing Profits by Value Engineering” is the motto of See Lube Technologies (P) Limited, a Ludhiana based company, having its manufacturing base at Ludhiana. The company is aligning its vision with country’s vision of MAKE IN INDIA. Company is determined to produce & sell the globally accepted quality to Indian Industries. The major focus of the company is on reducing the cost of its customers on part of Lubrication by continuously enhancing the quality through in house R & D, thus giving better value to its customers. Company is engaged in manufacturing Industrial Lubricants. The portfolio includes Metal Working Fluids, Hot Forging Lubricants, Metal Cleaners, General & Special Greases, Hydraulic oils, Gear oils, Rust Cleaners, Rust Converters, EDM Oils, Stamping oils & Maintenance Aerosols with its fast growing brand ST KOOL . Company has set the target to achieve the sales revenue of Rs 1 Billion by 2020. State of the art manufacturing plant with fully equipped Laboratory enables to believe in “FIRST TIME RIGHT” policy. Every raw material and finished material is tested for its specifications. See Lube works on Zero Tolerance policy. The products of See Lube are being appreciated by its customers.
For more information See Lube Technologies (P) Ltd (An ISO 9001:2008 and ISO 14001 : 2004 Certified Company) corp Off : 30, Guru Nanak Market, Focal Point, Ludhiana 141010 Ph no +91 161 4641296. 2675525, 5051296 Email : info@seelube.com Web Site: www.oilandlubricant.com
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COVER STORY
DISTENDING GROWTH REALM Mr. Arindam Majumdar, Managing Director & Country Head, Fluke India
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COVER STORY
Q. FLUKE India has gained credible market share in test & measurement technology industry, how did FLUKE India manage this significant growth? Fluke worldwide has been launching innovative products designed to solve customer problems. All Fluke products stress on Portability, Ruggedness, Reliability & safety. Our products are considered as a standard in the industry. Each of our highly experienced & well trained team members along with strengthened distribution network creates value based transactions depending on customer pain points, applications & various trouble shooting methods. Today’s smart customers often want Integrated Package Solutions rather than just stand-alone products & Fluke with its Industrial & Calibration solutions has been able to offer that quite successfully with consistent growth.
Q. Can you brief us about global network & activities of Fluke? Fluke is basically in to electrical test and measurement tools. We provide solutions to all measurements in electrical systems. Professionals all over the globe reach for Fluke tools, confident in their rugged & reliable design and high performance. These are the tools they depend on to keep their world up and running. Fluke has manufacturing facilities in the USA, China and Europe and is directly present in more than 21 countries around the world and distributors in more than 100 countries.
Q. How about FLUKE India’s initiatives in test & measurement technology space? Which are your focus areas? Delivering a smart product with latest technology is quite a challenge and Fluke takes pride for being extremely successful in bringing out cutting-edge innovative solutions all throughout. While the upcoming technologies like cloud, software-as-a-service, wireless
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technology, etc. are poised to play a key role in each segment, Fluke is making sure to embed suitable technology to make smart products that offer better solutions & higher productivity. The soon to be launched “Fluke Connect” backs that statement! Our focus segments in India are Energy, Manufacturing sector, Infrastructure, Government & Defense.
Q. What are the market opportunities for FLUKE products in India? How do you plan to position these products? As such Fluke products can be used by every industry. However, we closely focus on some strong segments like “Energy” where a lot of educational work needs to be done. Shortage of power is a long time issue in India & with the Make in India initiative, the availability of power for urbanization of rural areas becomes a big question. Fluke has been consistently working towards identifying energy waste in the transmission & distribution network. Our “Energy” vertical team exclusively focuses on providing solutions that help customers to improve the power quality and use it more efficiently. Despite current softness, with the “Make in India” initiative, manufacturing segment is destined to top the priority list in the coming days for most of the companies in India. For Fluke India, manufacturing will surely be a key focused segment, with solutions built around safety, preventive maintenance and energy efficiency serving as the key differentiator vis-àvis competition. Parallel to this, we also plan to penetrate in white space & geographies where we haven’t gone before with our well segmented “Low-Touch transactional” & “High-Touch” products. Low touch products are channeled through a national distributor while our expert business development team generates value based qualified funnel for the High touch products.
Q. What is your marketing strategy for Indian market? Our Marketing strategy is to create awareness among the customer by educating them on various topics like essential tools, troubleshooting & safety parameters, etc. by enrolling them under our “Fluke Club” platform where they learn about suitable products under customized ongoing campaigns like Predictive Maintenance, Energy Efficiency, Tool Belt & Electrical Safety. Fluke Club has gained tremendous response & acceptance from the end customers & has a member base in thousands & counting.
Q. Can you please elucidate the contribution of R&D in the success of FLUKE India products? Fluke has been very aggressive when it comes to Research and Development which is highly based on customer & market feedback. Most Fluke products are launched worldwide but there are few products customized exclusively for some Countries based on usage & application. The vision is to provide world class technology for precision measurement needs & soon to be launched innovative products like “Fluke Connect” will display customer centric R&D expertise of Fluke
Q. Brief us about the quality policy for the business? Each Fluke product undergoes high level of international rugged & accuracy test before it is made available in the market & that’s what makes Fluke products known for being Rugged, Reliable & Accurate ! We often come across customers using same Fluke units for over 15 to 20 years
Q. Can you brief us more about FLUKE India’s top line product range? Our top product lines are Digital Multimeters, Power Quality Analyzers, Process Calibration Tools and Thermal
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COVER STORY
Imaging Cameras. We provide a variety of Digital Mutlimeters with high accuracy to cater to all segments of the customers. Fluke Power Quality Analyzers are designed to meet CLASS A accuracy standards and helps customers to measure and log all power quality parameters in a single portable tool. Fluke Process Tools feature a high level of accuracy required by the process technicians and calibration engineers and provide flexibility of all process parameters measurements and calibration. Fluke has been making significant investment in the Technology of Thermography which helps maintenance professionals to identify problems before a failure occurs. We have a wide range of products available to meet all customer needs. Fluke recently launched the highest resolution Thermal Imaging camera available globally.
Q. What do you think are the strengths of Indian test & measurement technology industry & how it is positioning itself against the global market? Over the years, test and measurement (T&M) equipment has grown in significance, reflecting the critical role it plays in any industry, right from research and development (R&D) to production and services. Despite this, the T&M industry has somehow remained out of the spotlight in India. However, the growing emphasis on the quality of products and services delivered, as well as the need for accuracy and timely results, is driving the growth of the T&M equipment market in India. The increasing R&D activity across various industries is also expected to further augment the growth of the Indian T&M market
Q. Please highlight Global perspective of test & measurement technology industry and what is the differentiating factor? The Engineering test and measurement
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equipment market is expected to witness a significant growth. Some of the major market drivers include the increasing demand for electronic products and the rising need for test and measurement equipment for use in semiconductor devices. The high cost of production and increasing competition among vendors are some of the major challenges faced by the market. One of the emerging trends in the Global Test and Measurement Equipment market is the wireless connectivity of test and measurement equipment. Fluke Connect, a technology that not only links handheld instruments to smartphones but also lets iOS 7 or Android 4.4 phones share measurement data anywhere in the world through an app.
Q. What are the key technological trends that are driving test & measurement technology industry? The Indian industry is witnessing a key trend of increased quality-consciousness, lean processes and inclination towards energy savings. The realization that energy saved can be turned into profit is growing with time. Also, increased awareness to reduce environmental impact, for example, through controlled industrial emissions, is expected to have an impact on the test equipment market. Bureau of Energy Efficiency (BEE), under the Ministry of Power, India recently introduced Perform Achieve Trade (PAT) scheme with an aim to reduce energy consumption in industries across India. BEE has notified every industry falling under this scheme about their energy efficiency targets. To implement this scheme, every industry has to appoint an energy audit cell to keep a track on its progress towards energy efficiency targets. Several industries are now
achieving compliance to their industry-specific norms. This in-turn calls for the need of more accurate, precise and robust test & measuring technology. In other developed countries, several industry norms are already in place and industries comply with the same. However, in India, it is just the beginning.
Q. According to you what is the forecast for the test & measurement technology industry? With IIP at 3 to 4 % & GDP at about 7%, the Test and measurement industry in India is expected to grow at an average rate of 10 to 12% per annum. Key factors for the growth will be increased investment in R&D, increased quality-consciousness, lean processes and inclination towards energy savings.
Q. According to you, what are the factors affecting your business? The key factor affecting our growth over last 18 ~ 24 months is surely the overall macro-economic situation in the country. In general, the factors which remain integral to us at any up or downturns of the economy are: • Heavy influx of imports, especially low-value products • Misperception about the use of T&M instruments • Lack of qualified, trained maintenance personal • Price-sensitive customers and hence price constraints • High initial investments
Q. What are the issues you need to address that are related to test & measurement industry? Key issues related to Test and Measurement industry that need to be addressed include • Regulations on the quality of power in industry • Awareness and Implementation of electrical safety standards
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IN FOCUS
NORD : 50 years of cognitive heritage you see growth of Industries in India coming 5 Years? Present government policies are talking positive towards Industries, but the basic realities has not changed. Only time will answer this. In Germany, policies are unambiguous & transparent for example taxation, audits, and transfer policies etc. never take long time as in India. I am very confident to see positive development in next 5 years.
Mr. PL.Muthusekkar, Managing Director, NORD Drivesystems Pvt. Limited, Pune. Q. 50Th Anniversary year of NORD. Good wishes and greetings from Engineering Review Magazine. Please tell us the story of this journey? Our spirit and enthusiasm was at the same level when we started our Journey 50 yrs. back. Getriebebau NORD started its journey as a supplier of geared motors. The first step towards depth of production and ensuring a high standard of quality, the company inaugurated their own production facility in 1977. Within few years, a small, local gear unit manufacturer developed into a global supplier of mechanical, electronic & electrical drive technology, with its own assembly factories and service facilities on all five continents. Completing 50 yrs. is a milestone & our vision is to become world’s no.1 brand in drive technology in coming yrs. Mechatronic drive units completely manufactured in-house ensure excellent operating safety, high economy, and a long service life
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Q. What is your opinion and views on Central Government policies towards Industries? How it differ from Industrial policies of Germany? Where
Q. What are suggestions and advise to Government of India and State Governments Industrial growth and growth oriented industrial policies in the Country? Which are the points, clauses of industrial policies may get adopted in Indian Industrial policies? GST is crucial and ease of doing business needs better scoring. Also, the money lying with the government like SAD, Tax Dues, Deposits etc could be released partially with a condition to invest the same in a short span. This will work in below two ways for the industrial developments: • Government willingness to ease business • Helps in removing the liquidity crunch Q. A total of Rs 98,000 crore has been approved by the Cabinet for development of 100 smart cities and rejuvenation of 500 others. How important will be a role of Power & Automation Sector in building Smart Cities? I believe, Power and Automation will not play significant role in comparison to the construction, IT or non-conventional energy etc. Still there will be a great scope for Power & Automation Sector too. Continue on page no.68 www.engrreview.com
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Continued from page no.66 Q. Which are your ranges of products manufactured in Maharashtra? What are the utility, importance& significance of your products for the development of Power and infrastructure Sector? How are your products Energy Efficient! NORD produces various ranges of drive technology including mechanical, electrical & electronic drives – together can also be called as mechatronics. Our products are designed for energy efficient. To put it simple, various parts of drives starting from case (UNICASE) till oil seal (smallest component in the system) are meticulously designed to have the highest efficiency. Since our first introduction of high-efficiency motors in 1997, we have continuously extended and improved our range of motors. Today, we can offer high-quality asynchronous and synchronous motors that meet all crucial standards across the world. Heavily export-oriented partners will find that particularly useful – we can provide solutions that are globally suitable, they do not have to adapt drives for each national market. Moreover, with NORD drives, the physical dimensions will often remain more or less the same if you switch to a more efficient geared motor, so we ensure that our customers have minimal extra engineering effort. Even for the Super Premium standard (IEC Class 4), which is currently only defined in an IEC draft, NORD systems are already available. We offer Super Premium motors in the 0.55 to 7.5 kW range, which covers the better part of all industrial drive systems. Our inverter-controlled units provide full efficiency over the entire speed range, even under partial load. Q. Please brief us about new Technology of drive solutions for Industrial applications in a wide range of sectors! Would you please brief us about palletizer application by NORD? 68 | SEPTEMBER 2015 | ENGINEERING REVIEW
Which are the new products likely to arrive in market by NORD? NORD DRIVESYSTEMS supplies efficient drive units for dynamic speed control and automatic process control in applications that need to be regularly cleaned with high-pressure steam jets. Common applications include conveyors, pumps, mixers, and agitators The optional nsd tupH surface conversion treatment endows the aluminum smooth-surface motors and gearboxes with corrosion resistance similar to stainless steel drives without the scratch or chipping risks of a paint finish. At the same time, the drives are much lighter and have a better thermal performance than stainless steel units. With these integrated drives, commissioning and operation is very user-friendly, including applications with a large number of drives and spacious facilities. NORD delivers complete systems parameterized for the customer’s needs and including the required communication interfaces. Palletizing Application from NORD Decentralized NORD drive units consisting of geared motors and motormounted frequency inverters control the complex movement s sequences of the centering unit and the manipulator of the high performance palletizing machines.
Palletizing machines form the basis for efficient production and distribution processes. The high performance palletizing machines from the Dutch engineering company SYMECH can position each product individually. Sacks, boxes or crates are supplied
via a conveyor belt, aligned with a centering unit and gently placed in their precise positions with a specially designed manipulator. • Rapid stack processing • No more bulky servo control cabinets • High precision and dynamics • Safety and intelligent communication Advantages of asynchronous motors • Economical and widely available • Maintenance-friendly and easy to replace • Can be combined with various types of gear unit Q. What are your plans for expansion in India? Are you planning to have your active participation for “Make In India” initiative of GOI? Currently we are expanding our Pune premise with about a million euro and also working on additional plant in the form of a satellite plant. In 2015, we have started assembly of our electronic products- Variable frequency drives as an active participation for “Make in India” initiatives. Q. What is your advice to young engineers? Compare yourself with you rather than comparing with others, like what you were 3 months ago and what you are today and what you want to become in next few months. comparison can be done for anything like health, wealth, knowledge, skills etc. Q. Where you see NORD after 10 Years? I see NORD to be at no. 1 position in India for sure & of course the same position globally as a total solution provider to improve the overall system efficiency.
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MACHINE TOOLS » BUSINESS NEWS
CNC Software, Inc. and Barefoot CNC Showcasing Mastercam X9 and Dynamic Motion at SOUTH-TEC 2015
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NC Software, Inc., along with local Mastercam Reseller, Barefoot CNC, will be at the upcoming SOUTH-TEC 2015 show. Attendees will get to see and experience the most powerful Mastercam machining software yet. Stop by booth # 1039 at the Charlotte Convention Center in Charlotte, NC, October 27-29 for a look at Mastercam X9 which introduces Dynamic Motion improvements, Multiaxis enhancements, and many Design and System features to make your job easier. Dynamic Motion Technology Dynamic Motion toolpaths follow a proprietary and sophisticated set of rules that take into consideration a broad data set. To create the most efficient cutting motion possible, Dynamic toolpaths calculate not only the area where metal will be removed; they also take into account the changing condition of the material throughout various stages of machining. Design Features Dynamic Xform allows you to switch between gnomon manipulation and geometry manipulation mode at any time without having to reselect
geometry. Solid Disassemble is a new Model Prep function that takes an assembly and lays each body out in a single pane. With Mastercam X9, the associativity between solids and toolpaths has been greatly improved. Now when bodies are edited, only the toolpaths directly affected by the change in the solid body are marked dirty. Multiaxis Improvements The new Multiaxis Link ensures reposition moves between 2- through 5-axis operations are safe and collision-free. Multiaxis Link is an operation that takes a list of toolpath operations and a safety zone shape as input. Mastercam X9 introduces improved processing logic for advanced Multiaxis toolpaths. Select Multiaxis toolpaths now process in the Multi-Threading Manager, streamlining your 2- through 5-axis workflow experience. Also available in Mastercam X9: • Preview Toolpaths support for
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select Mill operations to see your results before closing the toolpath parameters dialog. • Surface High Speed Hybrid now supports dedicated flat processing, making Hybrid even more intelligent and efficient. • The efficiency of the 3D HST Rest Roughing Linking has been improved. The moves are closer to your model, eliminating costly excessive air motion. • Mill Tooling introduces two new tool types, as well as changes to two existing tools.
For more information Web: www.mastercam.com
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MACHINE TOOLS » BUSINESS NEWS
Panish P K appointed Kennametal Regional Sales Director, Recognized with Bosch Bosch Power Tools Global Supplier Award Panish will take over the responsibilities as business head, Bosch Power Tools for India & SAARC
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osch, a leading global supplier of technology and services, announced the appointment of Panish PK as the Regional Sales Director, Bosch Power Tools for India & SAARC. Mr. Panish has taken over on August 3rd, 2015 from Mr. Vijay Pandey, who was the Vice President of Bosch Power Tools India and will now be shifting to Germany to take on a new responsibility within the company. With an Engineering Degree from Bangalore University and a Post Graduate Degree in Management from IIM Calcutta, Mr. Panish will focus on overseeing sales of Power Tool products in India & SAARC. Additionally, his vision for the organization is to get closer to the customers by providing compelling value proposition and customized solutions for both the markets. In his new role, Panish will spearhead the company’s growth across multiple channels for the entire portfolio of power tools, accessories and services business. His long term focus will encompass deeper penetration of the brand through channel expansion and focused sub dealer programmes in tier 3 & 4 cities. He will also focus on widening the power tool accessories product portfolio besides strengthening the services network. Commenting on his appointment, Mr. Panish said, “I am honoured to lead Bosch Power Tools, a global reputed company built by many iconic leaders in the industry. I want to continue to focus on strengthening local innovations and ensure that the current opportunities are well tapped thereby contributing to the growth of the company. I look forward to my new role and am excited about working with the entire Bosch team.” For more information Web: www.boschindia.com 72 | SEPTEMBER 2015 | ENGINEERING REVIEW
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ennametal Inc. (NYSE: KMT) announced that it has been awarded the Bosch Global Supplier Award 2015 from Robert Bosch GmbH (“Bosch”), a leading global supplier of technology and services. The biannual award recognizes outstanding performance in the manufacture and supply of products or services – notably in the areas of quality, costs, logistics and innovations. “It is an honor to be recognized by Bosch as the only tooling manufacturer to receive their Global Supplier Award,” said Don Nolan, Kennametal president and CEO. “This award acknowledges Kennametal’s global team who is working relentlessly to deliver innovative products, superior quality and outstanding performance to the customer every day.” Kennametal was among 58 suppliers out of 35,000 that Bosch presented with this esteemed award. To be eligible, suppliers must deliver best-in-class services, quality and total cost of ownership as well as guarantee global footprint and significant sales in the purchasing category. “The Bosch Global Supplier Award honors our top suppliers, who play such a key role in Bosch’s success,” said Dr. Volkmar Denner, chairman of the Bosch board of management. “Our suppliers are important partners in helping us shape the connectedworld. We want to work with them to develop beneficial solutions for our customers.” Kennametal At the forefront of advanced materials innovation for more than 75 years, Kennametal Inc. 1600 Technology Way | Latrobe, PA 15650 USA | Tel: 724.539.5000 | www.kennametal.com is a global industrial technology leader delivering productivity to customers through materials science, tooling and wear-resistant solutions. Customers across aerospace, earthworks, energy, general engineering and transportation turn to Kennametal to help them manufacture with precision and efficiency. Every day nearly 13,000 employees are helping customers in more than 60 countries stay competitive. Kennametal generated more than $2.6 billion in revenues in fiscal 2015. For more information Web: www.kennametal.com www.engrreview.com
MGM-Pubblicità(210x297)_Layout 1 08/04/13 10.33 Pagina 1
HIGH QUALITY FOR YOUR MACHINERY
MGM brake motor main features
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• TEFC 3-ph asynchronous brake motor (0.09kW-130kW) • AC 3-ph brake (no rectifier) or DC brake on request • Oversized brake disc for higher brake torque, longer life and reduced maintenance • Fine and easy brake torque adjustment (as standard) • Very quick brake reaction time • Frequent START/STOP cycle applications • Manual brake release (as standard) • Hexagonal hole on non drive end of the shaft for manual rotation • Single speed or two speeds motors • All motors designed for inverter duty
• RS-RT worm gearboxes: 28 to 150 mm centres. One stage worm, helical/worm and double worm. • RD helical gearboxes: 50 to 2300 Nm. Two and three stages. • RN parallel shaft gearboxes: 180 to 3300 Nm. Two and three stages. • RO-RV bevel/helical gearboxes: 180 to 3300 Nm. Three stages. • RG precision planetary gearboxes: 10 to 230 Nm. One and two stages. • VR dry friction speed variators: IEC63 to IEC90 1 to 5 stepless speed range, 300 to 1500 rpm. • VS planetary speed variators: IEC71 to IEC112 1 to 5 stepless speed range, 200 to 1000 rpm.
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MACHINE TOOLS » BUSINESS NEWS
New system for simple length setting of tools on CNC machining centres
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lobal engineering technologies company Renishaw has launched the Primo™ LTS (length tool setter) at CIMT, Beijing, China. The Primo LTS is a single-axis tool setter which allows users to set tool length, check for breakage, and compensate for thermal growth on a CNC machining centre. The Primo LTS eliminates the need for time-consuming, error-prone manual tool length setting which can lead to scrap, rework, and reduced productivity and profit levels. Automated on-machine tool length setting with Primo LTS is up to ten times faster than manual methods, resulting in immediate and significant cost savings. It is suitable for use on small to large CNC machining centres and helps guarantee “right first time” parts, reducing waste and increasing profits. During a machining process, dimensional accuracy is dependent on a number of variables, including tool
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length and tool breakage. The Primo LTS monitors these variables automatically, enabling users to compensate for variations which may occur and benefitting the overall machining process. The Primo LTS is a hard-wired product featuring a fully integrated interface for straightforward electrical connection: the hardware can be bolted onto the machine table and is immediately operational, with no additional set-up required. The Primo LTS is designed to operate in the harshest of machining environments, so it is resistant to swarf or coolant ingress and prevents false triggers caused by shocks or vibration. An integrated air blast provides effective swarf removal when necessary. Easy to install and use, Primo LTS provides an accessible solution for increasing the productivity and profitability of a machine tool. For more information Web: www.renishaw.com www.engrreview.com
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Discover the latest technologies to accelerate productivity for software-defined systems in test, measurement, and control and see how our technology is driving innovation in engineering and science in India. Join the discussion with industry influencers as they share insights into how the industrial ecosystem that exists in the country enables the 'Make in India' initiative.
19 November, 2015 | The Leela Palace, Bangalore To register, visit india.ni.com/nidays
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77 | September 2015
ENGINEERING » BUSINESS NEWS
Mr. Om Prakash felicitated at ACHEMA 2015, Germany 31st World Expo & Congress for Chemical Engineering, Environmental Protection & Biotechnology by Om Prakash – Director, In ORBIT Tours Pvt. Ltd., official tour operators appointed by DECHEMA, the organizers of ACHEMA 2015
Dr. Kurt Wagemann, CEO – ACHEMA, Germany
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r. Om Prakash felicitated at ACHEMA 2015, Germany Dr. Kurt Wagemann, CEO of ACHEMA 2015, held in Frankfurt recognized the contribution of Mr. Om Prakash, Director – In ORBIT Tours Pvt. Ltd. of India. While inaugurating the India Day celebration in Frankfurt Germany. Dr. Wagemann informed the international audience, that it is 12th Achema (36 years) that Mr. Om Prakash has been promoting Achema Fair for Indian visitors. He appreciated his dedicated cooperation as “Travel Partner of Dechema” for his success in bringing large groups of Indian visitors to Achema for 36 years without a break Dr. Wagemann congratulated Mr. Om Prakash for his presence and for being presented the German Award for his dedicated services for over 4 decades in promotion of German Fairs. India Day at Achema 2015 India Day was celebrated at Achema to honour the Indian visitors & exhibitors. This celebration is organised by Dechema and Chemtech Foundation to project India’s potential to attract foreign 78 | SEPTEMBER 2015 | ENGINEERING REVIEW
investments in India. Eminent speakers from Germany and India addressed the gathering of nearly 400 delegates. Many visitors and exhibitors present at India Day celebration in Frankfurt, Germany complimented Mr. Om Prakash’s services and attributed their success to Mr. Om Prakash. Mr. Hemant Goel, Managing Director, Goel Scientific Glass Works Ltd., India, commented that it was in 1991 that he had visited Achema with Mr. Om Prakash for the first time. He became an exhibitor and has been exhibiting ever since. Mr. Jaipal Shah, Managing Director, Unipack Machines Pvt. Ltd., also commented that it was Mr. Om Prakash, who brought him to Achema and other German Fairs and he also became an Exhibitor at Achema. Mr. Rakesh Bansal, Director of Uniline Energy Systems Pvt. Ltd., also recalled his first visit in 1992 to Germany, which helped him to establish business contacts with many international companies. Mr. Neil Karani & Mrs. Poonam Karani, Directors of Tirupati Industries Ltd., said that they are exhibitors at Achema and have found the services of In ORBIT Tours satisfactory. “The
Mr. Om Prakash, Director InORBIT Tours Pvt. Ltd.
personal touch of Mr. Om Prakash make us feel at home”. Mr. Om Prakash was emotionally overwhelmed with such appreciation and compliments by many successful Indian businessmen and the German Organisors of Achema. He thanked all his admirers and confirmed that their progress was a source of inspiration for him and this is the true AWARD for him as it amounted to the growth of bi-lateral economic relations between Germany and India. Other international Awards Needless to mention that Mr. Om
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A section of In ORBIT’s delegation at ACHEMA 2015, Germany www.engrreview.com
ENGINEERING » BUSINESS NEWS
Continued from page no.80 Prakash has been presented Indo German Awards 3 times and many Awards including United States of America, China, UK and other countries for his contribution of promotion of international trade fairs for over 4 decades. Reporting Achema 2015 In ORBIT’s Achema group of 100 members Mr. Om Prakash led the Indian group of 100 members including Exhibitors and Visitors from all over India. The Exhibitors’ group also participated in the special party arranged by The Lord Mayor of Frankfurt in the historical Municipal Romer Hall. This hall was decorated by the life size photos of 52 German Emperors.
Indians highly rewarded by the visit All Indian visitors were highly impressed by their visit to Achema 2015, which is considered “Global Summit of Innovations”. The statistics of Achema 2015 are as under: Exhibitors : 3813 from 56 countries Area : 133000 sq. mtrs Visitors : 167000 from more than 100 countries. Focus : Latest innovations in New Products & Technologies for the Chemical, Pharma & Food Industry through the contribution of Process Industry. As per Prof. Rainer Diercks, Chairman of Board of DECHEMA termed ACHEMA the Global Summit of Innovation. He said that Achema is the “melting pot of ideas”. He further said that the contribution of Chemistry and Process
Engineering to the solution of global challenges such as water supply, food or health is not well known to the general public. ACHEMA therefore aims increasingly to enter into dialogue with the public. The General Manager of German Association of Chemical Industries Dr. Ulz Tillman emphasized the importance of the innovation in • Association of Automotive Engineering • Mechanical Engineering • Electrical Engineering • Chemical Engineering He considers Germany to be the innovation centre to support all the above industries. For more information E-mail: omprakash@inorbittours.com
Technomak to invest additional $75 million in Hamriyah Free Zone
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amriyah Free Zone-based Technomak Energy International, FZC, has added 1.1 million square feet to its existing facility of 1.3 million square feet to meet the increasing global demand for their products. Mohammed Haneefa, Managing Director of Technomak, and Saud Salim Al Mazrouei, Director of Hamriyah Free Zone Authority, HFZA, and Sharjah Airport Free Zone, SAIF Zone, have signed a contract in this regard. The $75 million state-of-the-art facility will be constructed on a plot at the Hamriyah Free Zone Phase 2. The construction will commence immediately. “The continuous investment by Technomak in Hamriyah Freezone shows their confidence and edge in market in production, safety and quality. We are happy to see the growth of existing companies and this development is reassuring,” said Mr. Al Mazrouei after signing the contract. Asking about expansion plans, 80 | SEPTEMBER 2015 | ENGINEERING REVIEW
Mohammed Haneefa said, “This new investment will help to strengthen Technomak’s position and expand its offering to the oil and gas, power and water, offshore and marine and metallurgy industry worldwide. Currently we have a market reach from the Americas to the Far East and we want to double our capacity by 2017.” The new larger purpose built facility will feature dedicated fabrication area for exotic materials like super duplex, stainless steel, copper nickel, and carbon steel, apart from the
state-of-the-art pipe mill and pressure vessel manufacturing unit & fully automated structural steel processing units. The venture is expected to create at least 800 job openings. Hamriyah Free Zone houses over 6,100 companies from across 157 countries, welcoming foreign investment from more than 500 industries in the key sectors of oil and gas, petrochemicals, maritime, steel, construction, and food. For more information Web: http://www.hfza.ae www.engrreview.com
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ExxonMobil participates at CII multi-city workshops on “Enhanced Energy Efficiency in Industrial Lubrication” Held in six cities across states, the company shared a perspective, knowhow on the world’s changing energy dynamics along with significance of advanced lubrication solutions
(LtoR) : Mr. Imtiaz Ahmed_Mobil SHC Brand Manger, Mr. Shankar Karnik General Manager-Industrial, ExxonMobil Lubricants Private Limited and Dr. Suprotim Ganguly, Energy Head CII
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xxonMobil Lubricants Private Limited, a wholly-owned affiliate of Exxon Mobil Corporation, was present as an eminent industry speaker at these state level workshops organized by CII in cities like Jaipur, Bhubaneshwar, Ahmedabad, Pune, Mumbai and Vapi. The workshop was on the theme of “Enhanced Energy Efficiency in Industrial Lubrication”. The Mumbai chapter of the workshop was well attended by key industry players, stakeholders and academia. In the first phase of the initiative by CII, a comprehensive techno-strategic report titled “Enhanced Energy Efficiency in Industrial Lubrication” was released by Dr. Ajay Mathur, Director General, Bureau of Energy Efficiency (BEE), Ministry of Power and Mr. Rajiv Mishra, Director, Petroleum Conservation Research Association (PCRA), Ministry of Petroleum & Natural Gas at an exclusive session organized by CII in November 2014. The report described technicalities behind energy efficient lubricants and their corresponding benefits, besides capturing a few real
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time case studies. It also included results from a primary survey that was conducted to assess the current understanding of energy efficient lubrication, across various categories of designated industrial energy consumers. Balancing energy supply and demand is going to be critical for growth and success of the Indian economy. Today, industry is putting much effort in exploring and opportunities to save energy energy through adoption of various energy efficient technologies. Energy efficiency improvements through lubricant technology are often overlooked in industrial facilities. Energy efficient and high performance lubricants are consumables; they are not capital intensive technologies; and therefore would be much easier to afford and adopt by industry. Furthermore, selecting the right lubricant for specific applications may result in savings of 3-5% energy bottom-line and many other benefits e.g. increased equipment life, higher safety for working personnel and environmental sustainability. According to Dr. Suprotim Ganguly, Head Energy (Technology),
Confederation of Indian Industry, “We at CII under the guidance & partnership of BEE through a comprehensive study on “Enhanced Energy Efficiency in Industrial Lubrication” have been able to create requisite level of awareness among the stakeholders on the possible benefits & importance of technologically advanced lubricants & lubrication system. The study has not only captured the international research on “Tribology” but also the real time experiences of usage of energy efficient lubricants by industries in India. This drive of awareness creation and capacity building is still in progress. Taking this initiative to the next level, we are now developing a protocol for evaluation and assessment of energy saving which may become a part of mandatory industrial energy audit guideline by BEE. We would also like to extend our sincere gratitude to various industries and companies like ExxonMobil for sharing their technical experience to make this niche effort a real time success.” ExxonMobil’s leadership in innovation is accentuated by commitment to sustainability which demands an efficient use of resources – human, environmental and operational while energy efficiency remains one of the most visible and discussed sustainable business practices. Mobil lubricants not only deliver exceptional, long-lasting performance and protection, but also feature valuable energy efficiency benefits. With our comprehensive strategy, referred to as Advancing Productivity, ExxonMobil leverages its technology leadership and application expertise to
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ENGINEERING » BUSINESS NEWS
Continued from page no.82 help companies enhance their operational safety, achieve their environmental care-related goals, and maximize productivity thus delivering energy efficiency benefits to our customers. Mr. Shankar Karnik, General Manager Industrial, ExxonMobil Lubricants Private Limited added, “This initiative by CII closely ties with our long term objective of creating awareness on technologically advanced lubricants and need for companies across industries to perceive energy efficiency through a strategic lens and align it to their core business objectives. Validated data of real-time case studies establishes that energy efficient lubricants can help in achieving productivity improvement in various industries. Thus, we feel that there is a need in the industry for guidelines
to support energy audit. This will be a step forward in the right direction for the lubricant industry in India.” ExxonMobil offers a broad line of advanced lubricating oils and greases that can help increase equipment operating efficiency and engine fuel economy, and help contribute to reduced energy and resource use, lower emissions and cost savings for industrial equipment, machinery, passenger and commercial vehicle engines. Mobil Industrial Lubricants is geared to meet and exceed industry requirements through a suite of step-up technology lubricants designed to potentially deliver energy efficiency benefits. Mobil Industrial Lubricants’ range of energy efficient lubricants currently includes the next-generation Mobil SHC 600 series, Mobil SHC Gear series, Mobil SHC Pegasus, Mobil SHC
Cibus series, Mobil SHC 500 series and Mobil DTE 10 Excel series. In extensive testing, these technology-leading lubricants delivered significant energy savings compared to conventional oils. Since even small energy savings can translate into significant monetary and resource savings, the energy efficiency benefits offered by Mobil’s range of industrial lubricants lead to achieving important gains in industrial energy efficiency. The ExxonMobil proprietary Energy Efficiency logo is a visible statement that users can easily recognize and be confident that they are purchasing and using Mobil Industrial Lubricants’ potentially energy-saving technology Mobil Industrial’s range of lubricants and services, visit mobilindustrial.com
Importance of performance, reliability and servicing of marine pumps Fluid management in the maritime sector Today’s shipping vessels operate with a constant flow of diverse fluids moving inside and through different machinery and systems for numerous purposes. Virtually every major machine and/or operation on-board a ship is supported by a pump in fact, few systems or auxiliary machinery could run without them. Pumps that work as hard as you do For over 85 years, ARO® has designed and manufactured industrial pumps for some of the world’s most extreme operating environments, including
the marine industry. ARO pumps are designed to meet the most critical needs of maritime operators guaranteeing performance and reliability when you need it. ARO pumps are manufactured to strict industry standards and are covered by a five-year warranty for quick replacement of certain non-consumable parts such as castings. Built to take on a wide range of marine applications, ARO pumps offer lasting performance value and easily configure with existing on-board systems. Known worldwide, ARO maintains an extensive global supplier network that spans every major port for access to parts and technical support wherever the user is located. Marine fluid transfer applications Fluid management is central to all marine vessels. ARO air-operated diaphragm (AOD) pumps, centrifugal and piston pumps are used in numerous on-board applications including: • Dewatering Systems
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• Deck washing and jet washing pumps for low and high-pressure • cleaning applications. • Fuel transfer pumps move different forms of on-board fuel from one repository to another. • Chemical transfer and dispensing. • Lubrication to prevent engine and gearbox seizing. Cargo tank cleaning Cargo tank cleaning is routinely done in preparation for new cargo. Assigned to the deck crew, tank cleaning is typically done following cargo discharge. Safety measures include a detailed cleaning/ purging work plan, the use of proper protective apparel and positive air-pressure monitoring during the cleaning operation. Tank cleaning systems may be portable or fixed. Portable machines are connected by hose to a deck water-main and introduced into the tank through a tank cleaning hatch.
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ENGINEERING » BUSINESS NEWS
Continued from page no.84 On-board tankers and other carriers that require heavyduty tank stripping maintain fixed washing systems and may also deploy vacuum cleaning systems to collect liquids over long-lifting heights and horizontal lengths. Hand-held water jet guns are helpful for cleaning smaller tanks, working in restricted areas or where intensive spot cleaning is required. The pump is at the heart of tank cleaning systems whether fixed or mobile. The ARO Pit Boss™ pump is perfectly suited to high-volume applications where performance is a must. With leak-free fluid handling, this submersible AOD pump helps eliminate messy and/or dangerous leaks during cleanup applications creating a safer work environment. As it can be submerged, this pump is also ideal for clearing slurries from the bottom of tanks. Compact and portable, the Pit Boss is also a popular choice for limited-space environments. In addition to tough dewatering jobs and solids-handling applications, it can also be used for surface-prep and blast cleaning of decks, deck machinery and anchor chains. ARO piston pumps or wash pump systems complete with suction and high-pressure jet hose can be mounted on a heavy-duty cart for easy on-deck transport. Wash pump systems offer a convenient portable solution for cleaning tanks and removing stubborn debris from other exposed surfaces. Metering pumps Metering pumps are typically in the form of chemical dosing pumps used to transfer precise amounts of chemicals or other media. On ships, dosing is used to ensure proper boiler operation and for adding chemical additives to protect against corrosion in cooling water 86 | SEPTEMBER 2015 | ENGINEERING REVIEW
systems. Both of these applications require precise fluid or media dosing. Over- or under-dosing may cause corrosion and other damage. Air-operated diaphragm pumps offer highly-reliable dispensing functionality and can handle both viscous and non-viscous fluids. ARO AOD Electronic Interface pumps can be equipped with the ARO Controller, a closedloop system designed to control multiple pumps, customize production lines and remotely monitor fluid transfer to - ensure precise dosing with greater efficiency and less downtime. Benefits of a closed-loop controller include livetime leak detection, automatic pump performance monitoring and emergency shutdown. WASTE WATER Ships produce two types of wastewater: • Gray wastewater from sinks, laundries and showers. • Black wastewater containing sewage or water used in medical procedures. IMO law bans the discharge of gray or black wastewater into the open sea. Several types of equipment installed in the engine room are used in treating wastewater prior to the proper disposal of the processed water and remaining sludge. These may be complete systems containing the tanks, pumps and piping to move waste water through the treatment process and achieve environmentally acceptable standards prior to discharge. Pumps used in processing wastewater are self-priming and have no seal to securely pump waste materials. They are designed to handle viscous and abrasive media as well as solids. ARO offers a variety of pumps designed to tackle the complex challenge of wastewater.
With leak-tight bolted construction and a corrosion-resistant center body, these pumps feature an unbalanced major air valve to help eliminate valve centering and pump stall-out even under low air inlet pressures. Air-operated diaphragm pumps are ideal for wastewater systems. This type of positive displacement pump is tough enough to withstand submersion and continuous flow rates inherent in this type of application. Ideal for low- to mid-range flow rates up to 350 gallons per minute AOD pumps produce enough back pressure, up to 250 psi, to move highly viscous fluids and sludge. Pump selection and maintenance The purchase price of a pump is a rather small piece of the total cost-of-ownership. Calculate downtime as well as labor and parts/servicing costs against the large number of pumps aboard a ship and the users is dealing with a sizeable financial commitment. By ordering from a reputable and reliable pump manufacturer such as ARO, you’re assured lasting performance and lower lifetime operating costs. After decades of working with customers to solve some of the most complex fluid handling challenges in demanding and often extreme conditions, ARO pumps are recognized above all for reliability and ease-of-use. When it comes to keeping ships moving on the open sea, you can trust an ARO pump to get the job done. ARO, a brand of Ingersoll Rand and member of IMPA, is Fluid Intelligence. A leading worldwide manufacturer of fluid handling products that are expertly engineered to deliver performance and serviceability, enabling our customers to achieve the best total cost of ownership. Learn more at AROzone. com. ARO will also participate in IMPA London 2015. Web: www.ingersollrand.co.in www.engrreview.com
FACE TO FACE
Time saving electrical CAD software AUTOMATION - electrical CAD software PC|SCHEMATIC has been a leading Electrical CAD software developer on the global market for 35 years, specialising in intelligent design and documentation of electrical control systems and PLC diagrams, pneumatics and hydraulic systems. The electrical CAD software PC|SCHEMATIC Automation is designed from the basic concept of setting you free to focus on the electrical aspects, while the program handles the practical side. Beyond the basic drawing functions, Automation offers you a comprehensive series of functions specially designed for electrical projects with IEC/EN standards.
Mr. Ove Larsen International Sales Director, PC|SCHEMATIC A/s, Denmark
Documentation When you click on a component in the component vendor database, you automatically get a menu containing the electrical symbols for the component. By placing these symbols in the diagrams you also transfer information to the electrical diagram which enables the program to fill out order lists or files automatically. Integration PC|SCHEMATIC Automation can interface with PLC I/O tools, wire numbering tools, label systems, send files for component ordering systems, edit PLC data via Excel, import and export the standard CAD formats DWG and DXF, and update all types of lists automatically. Furthermore the program supports practically any database format, so that it can work with the database format used in your company. Our solution saves 80% time To make it possible for existing and new users to get started quickly,
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PC|SCHEMATIC - and its distributors - offers a consulting service, consisting of an analysis of the already existing electrical documentation. Based on this analysis, the optimal set of subdrawings, models and project templates can be effectively created. This also has the consequence that new users can get started creating complete electrical documentation projects really quickly. In larger companies, this way of working might result in that just one single person needs to be pointed out as the main responsible for creating the company subdrawings, while the others in future almost only will need to create documentation by dragging templates and subdrawings into projects. Experiences from the industry suggest that the documentation time can be reduced by up to 80 percent. Why should I buy PC|SCHEMATIC Automation? People buying PC|SCHEMATIC Automation usually tell us they did it because: • It is easy to work with, and is very flexible in the everyday work routines. • The Module and Model Based drag’n draw functions, makes it possible to create electrical schematic pages extremely fast. • We have an excellent support team, and you can get support via NetViewer. Our support team can then see your screen, and guide you directly on your own PC. • Intelligent reuse of existing material - with intelligent renaming saves lots of time. Continue on page no.90
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PC|SCHEMATIC - Advanced electrical CAD Easy to use. Reasonable price. Get started now! Have you ever experienced an electrical CAD software that easily handles all practical details, and truly sets you free to focus on your professional challenges? Well, here is your chance! We present PC|SCHEMATIC Automation: Advanced electrical CAD software, at an extremely reasonable price. Download the free PC|SCHEMATIC Automation 40 at pcschematic.com/free, experience the videos at youtube.com/pcschematic, and be surprised how easy you get started!
PC|SCHEMATIC Automation - developed in close dialogue with professionals worldwide over the last 25 years
PC|SCHEMATIC Market Consultant in India: A.Venkatakrishnan / venkat@pcschematic.in / +91 988 654 0077 - For demo, support & training
FACE TO FACE
Continued from page no.88 • Free access to the PC|SCHEMATIC user forums. When you have bought PC|SCHEMATIC Automation, you can either attend PC|SCHEMATIC training in your own country, or attend a web seminar about the topics you need to get familiar with. Please contact venkat@pcschematic.in for further details.
• The intelligent connection between database and symbols is unique. • Electrical standards are integrated intelligently. • Functions for automatic project generation, automatic graphical plan generation and automatic documentation of symbols in projects/libraries. Can I convert my schematic diagrams from other systems to Automation? Yes! You can convert schematic diagrams from practically speaking any CAD system to the PC|SCHEMATIC Automation format - as long as the CAD system can produce DWG or DXF files. PC|SCHEMATIC also offers a consultant service for converting drawings from other systems to the PC|SCHEMATIC Automation format. Can I export to other formats? From PC|SCHEMATIC Automation, you can export to the DWG and DXF formats. PC|SCHEMATIC is an active member of the OpenDWG alliance. From PC|SCHEMATIC Automation, you can also export projects as intelligent PDF files with active link between references etc. Electrical standards: How well are they 90 | SEPTEMBER 2015 | ENGINEERING REVIEW
integrated in PC|SCHEMATIC? At PC|SCHEMATIC we have detailed insight in electrical documentation standards, and we are active members of standardisation committees. We also publish the book “Electrical documentation according to standards”. This insight in the IEC/EN electrical standards is an integrated part of PC|SCHEMATIC Automation. However, the program is designed so flexible, that you can also use it for other standards than the IEC/EN standards. - Even for your own set of standards! Support: How can I get it? When you buy PC|SCHEMATIC Automation, you get “Tier 2support” from the PC|SCHEMATIC in India as well from our Head Office Denmark. This can take place using e-mail, telephone or NetViewer (where we can guide you directly on your own PC). • Free access to the complete set of electrical design manuals for PC|SCHEMATIC Automation. • Free access to our electrical design videos - where you can see PC|SCHEMATIC Automation in action. • Free access to articles about electrical design CAD programs.
Contact us at any time At PC|SCHEMATIC we are very interested in hearing about your experiences using the PC|SCHEMATIC Automation program. It is because of the feedback from our many users, that we are able to make a better product year by year! So Feel free to contact us at any time. Conclusion Your success is our success We want YOU to experience success and achieve your goals – regarding your customers, your workers, and your possible superiors. This is important to us. Because when you achieve success, we succeed as well.
Contact Details India
A.Venkatakrishnan Market Consultant – INDIA venkat@pcschematic.in
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AUTOMATION Âť Tech Trends
ROLLON: Linear solutions for railway applications
B
orn in 1975, Rollon is an international company with headquarters in Italy and a worldwide presence specialised in the production of linear guides, telescopic guides and linear axes. The deep experience in designing solutions for high demanding applications of linear motion in industrial machines and automation sectors increased Rollon’s mechanical know how. The know how has then been applied to several industries such as railway, aerospace, medical, logistics, special vehicles and furniture with successful applications in different fields. Railway is one of the most important
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industries for Rollon applications and the solutions coming from the Italian company are used all over the world in several applications regarding the trains and, generally, the railway industry. On October 2015 Rollon will attend to the International Railway Equipment Exhibition (IREE) in New Delhi, introducing its solutions dedicated to Railway applications, such as door openings, seat movement, removal of battery packs and underfloor air conditioning systems. Behind every application is an efficient and reliable product which responds to the needs of the manufacturer. Every solution is carefully selected on the basis of the specific needs and main critical areas of the application. Moreover, where necessary, Rollon designs made-to-order products for its customers. Such an ability is the strength of this Italian company, thanks to its internal R&D department. www.engrreview.com
AUTOMATION » Tech Trends
Linear and telescopic rails from Rollon are used in a wide range of applications in railway industry. Rollon’s offering is based on the prevention of risks, thanks to products designed according to the specific needs of each application, capable of drastically reducing the impact of such events. Vibrations, weather conditions, intensive use and corrosion are the factors contributing to malfunction in mechanical parts. Rollon linear guides for the railway sector are designed and made specifically to manage these factors and prevent the potential related risks. Reliability and efficiency are ensured by the strict certified quality controls to which every component produced in the factories is subjected, based on the UNI EN ISO 9001:2008 standards. Lastly, all Rollon components used in applications for different types of trains are crash tested with deceleration of up to 5 g.
Rollon applications and products for the railway sector Rollon has developed products that are suitable for numerous applications inside, outside and in the space below the train. Inside the train, we find Rollon guides in the movement of hallway and toilet doors. Here, the EASYSLIDE www.engrreview.com
series is used since it ensures excellent sliding quality, thanks to the ball cage system, and a long life, thanks to induction-hardened raceways. For toilet doors with a curved trajectory, Rollon has specially devised the CURVILINE series of curved roller pin guides capable of non-linear motion with a fixed or variable radius. Rollon guides are even mounted on tables and seats. The COMPACT RAIL roller pin series is the best choice in terms of the quietness and sliding quality it guarantees, thanks to the grinding process undergone by the guides’ raceway. Their compactness is suitable for even small spaces. It is available in different sizes: 18mm, 28mm, 35mm, 43mm, 63mm with a max. operating speed of 9 m/s and roller pins lubricated for life. External applications are the access doors and the automatic retractable step that bridges the gap between the train and the platform. In this case, linear guides need to be able to withstand heavy loads, with minimum bending and maximum resistance to shocks, vibrations, intensive use, corrosion and wear. Rollon offers two main solutions, both with hardened raceways: the ASN telescopic rail series and the SNK recirculating ball bearing linear guides. ENGINEERING REVIEW | SEPTEMBER 2015 | 95
AUTOMATION » Tech Trends
Compact Rail is a linear guide with rollers that provides smooth and silent movement. It has hardened and ground raceways and it can manage significative misalignment.
Moreover, for applications involving the expulsion of the external door unit, Rollon recommends a pair of guides from the COMPACT RAIL series, capable of absorbing any misalignment issues. In all these cases, Rollon guides are tested to endure for over 2 million cycles, thus responding to the requirements of even the most demanding players in the sector. Lastly, for the underfloor segment, telescopic guides are used to remove the battery pack and air conditioning equipment. In both cases, continuous vibrations and shocks have a negative effect on the removal components. The Rollon telescopic rail guides in the DSS series are the most suited to
Anticorrosion treatment Corrosion caused by humidity and aggressive agents like salt is one of the main issues affecting mechanical railway components. Rollon has tested and proven the effectiveness of several types of anti-corrosion treatments by using the salt spray fog test in accordance with the UN/ EN ISO 9227 standard. The test guide rails are placed in a test chamber and sprayed by means of a nozzle for the entire duration of the test with a sodium chloride solution (5%) with pH 6.5 and a temperature of 35°C. The quality of the surface protection is measured according to the time of the test and the resistance to corrosion. RollonAloy is an anti-corrosion surface treatment that ensures the functionality and reliability of linear systems, reducing maintenance costs. Guides treated with RollonAloy resist up to 720 hours in salt spray fog, way beyond the expectations of even the most demanding manufacturers.
You can find Rollon India Pvt. Ltd. and its solutions for railway industry at: IREE 2015 – New Delhi, India October 14-16, 2015 Hall 11 - Stand 11.78A
Curviline is a curved roller pin guides capable of non-linear motion with a fixed or variable radius.
dealing with this kind of issue. These are compact guides with hardened raceways and vertical intermediate elements and which are capable of ensuring extreme rigidity and minimum bending even when subjected to very heavy loads. DSS series has a maximum load capacity of 4908 N. Usually they’re used in pairs, with an overall maximum load capacity of 9816 N. Reduced bending means the manual process of removing components is made much easier and comfortable for
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operators.
For more information Rollon India Pvt. Ltd. 1st floor Regus Gem Business Centre 26/1 Hosur road, Bommanahalli Bangalore 560068, INDIA Telefono: +91 80 67027066 Fax: +91 80 67027004 E-mail: info@rollonindia.in http://www.rollonindia.in www.engrreview.com
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AUTOMATION » Tech Trends
Distance - Speed - Precision - Small PowerProx MultiTask photoelectric proximity sensors: The fantastic four
T
he new standard for reliable detection with an extended sensing range cannot be measured with a conventional yardstick. After all, with sensing ranges from 5 cm to 3.8 m, no object goes undetected by the PowerProx MultiTask photoelectric sensor. To achieve this, not only has SICK packed all the advantages of time-of-flight technology into the world’s smallest housing, they have also increased detection speed. Thanks to PowerProx, now even objects being conveyed at high speed, small and flat objects, and jet black and shiny objects can be reliably detected over a high sensing range. The photoelectric sensor also provides stable detection results over a large detection angle and is immune to ambient light. The small PowerProx MultiTask photoelectric sensor housing combines time-of-flight technology, eye safety at the level of laser class 1, outstanding optics, and fast signal processing. The MultiTask photoelectric sensor is adjusted by means of a potentiometer or teach-in button. There are versions available with either one or two separately adjustable switching thresholds, depending on the application. IO-Link can be used to define up to eight switching points and to make use of the smart sensor functions. The VISTAL® housing ensures the device is sufficiently rugged.
PowerProx Distance for reliable detection with unrivaled range Thanks to its extended sensing range of up to 3.8 m and two separately adjustable switching points, the PowerProx Distance is the ideal solution for occupied bay and
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clearance detection, pallet handling, and collision protection in storage and conveyor technology. An extended sensing range is also essential for a system which is used to protect doors and gates. Photoelectric retro-reflective sensors and through-beam photoelectric sensors always require a reflector or a receiver system, while PowerProx works by monitoring the returned light from the target, with reflectors and receivers not being required. With its extended sensing range of up to 3.8 m and high ambient light immunity, this photoelectric proximity sensor is therefore ideal for protecting doors and gates.
PowerProx Speed for high speed detection Quick response times, high switching frequencies, and reliable object detection at extended sensing ranges of up to 2.5 m make the PowerProx Speed variant ideal for use in the packaging industry or in any application that relies on detection at top speed, such as high-speed counting. Accurate edge detection for wooden boards is one of many other applications made possible by the quick response time, high switching frequency and high-precision laser beam.
PowerProx Precision for detection of the smallest of objects and object properties With a sensing range of up to 1.8 m, PowerProx Precision detects even the smallest of objects, cutouts and recesses from a considerable distance. It handles changing materials and surfaces with ease, even in front of shiny or reflective backgrounds,
which is ideal for quality control within the automobile and components industry, or for checking the pick-up point on a robot within handling and assembly. PowerProx Small for a great sensing range in a small package .
MultiTask photoelectric sensors: Specialists in efficient automation Resolving special applications without any special effort – that’s the philosophy that SICK has been pursuing with its innovative MultiTask photoelectric sensor cluster. The solutions can be characterized both as further developments of existing opto-electronic sensor designs offering even greater safety, reliability and strength, as well as being of a type that, through a new detection or evaluation approach, influences implementation and machine design – that is, that represents an evolutionary paradigm shift. In this way, the MultiTask family deals with a range of application types, ensuring compact, elegant and economically efficient solutions, often extending well beyond their original industry sector. SICK is one of the world’s leading producers of sensors and sensor solutions for industrial applications. Founded in 1946 by Dr.-Ing. e. h. Erwin Sick, the company with headquarters in Waldkirch im Breisgau near Freiburg ranks among the technological market leaders. With more than 50 subsidiaries and equity investments as well as numerous representative offices, SICK maintains a presence around the globe. In the 2014 fiscal year, SICK had about 7,000 employees worldwide and achieved Group sales of EUR 1,099.8 million.
Web : www.sick.com www.engrreview.com
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Quick & simple ordering of product samples
Strong demand for the HARTING IIC MICA
Shipped within 24 hours of ordering & are free of charge
Modular platform of open hardware and software / Fits into the Industry 4.0 reference architecture model
T
angible samples are an important decision making aid for developers and designers in their choice of the right product. This is why HARTING now holds over 2,000 articles in the area of PCB connectors and I/O connectors available for quick sample delivery. The samples requested are shipped within 24 hours of ordering and are free of charge. They can be ordered quickly and simply in the eCatalogue online product catalog by way of a specific button on the respective article page.
The Technology Group offers the HARTING IIC MICA, a modular platform of open hardware and software.
I The samples of HARTING product range can be ordered easily.
For more information HARTING KGaA Michael Klose Manager Media and Public Relations Marienwerderstr. 3 32339 Espelkamp Tel.: +49 5772 47-744 Fax: +49 5772 47-400 Michael.Klose@HARTING.com Web: www.HARTING.com
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ndustry 4.0 implementation calls for new solutions for hardware, software and system design. In particular, there is an increased demand for compact, robust solutions that take over tasks in the field in a distributed manner – from recording sensor data to orchestrating PLC systems to communicating with the central IT systems and Cloud. HARTING is offering the HARTING IIC MICA, a modular platform of open hardware and software that can be swiftly and economically adapted to many industrial application areas. The platform consists of a compact, economically priced and extremely robust computer suitable for scenarios in industry and rail systems that has been tested in accordance with EN 50155 and other industry and railway standards. Built upon this is the unique Virtual Industrial Computing software platform, which is based on an innovative combination of established Linux technologies. This platform enables the virtualization of applications on field devices without the overhead typically seen with virtualization. All applications run in sandboxes in virtual containers that hold all required libraries and drivers for the particular application. As a result, package dependencies and incompatibilities are things of the past. Thanks to this combination, MICA offers far more than just an enhanced industrial equivalent of a Raspberry Pi or BeagleBone. Specifically, it provides a complete infrastructure for the rapid integration of intelligence into existing manufacturing systems, data collection and the rapid and cost efficient implementation of future-proof small and medium-sized Industry 4.0 projects and Proofs of Concepts. MICA also seamlessly fits into the Industry 4.0 reference architecture model from VDE/VDI/ZVEI. After attracting keen interest at the Hannover Messe, HARTING will now present series models and solutions at SPS IPC from 24 to 26 November and start deliveries in 2016. Web: www.HARTING.com www.engrreview.com
AUTOMATION » Tech Trends
Geissel India – German quality produced in India
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eissel India is an established name in India as a supplier of cable glands and electrical wiring accessories since many years. The 100% German owned & family run Company since 1920, manufactures goods as per exacting German standards and has created a niche for itself in the Indian electrical market with its International Class Products. The “Geissel” brand of cable glands is well known and accepted worldwide. Products include cable glands in brass, polyamide and stainless steel S.S 303(1.4305) & S.S. 316 TI (1.4571) – according to RoHS standards, in IP 54, IP 68 and EMC - upto cable dia of 116 mm with all kinds of threads, i.e. Pg, metric and inch. Other products are plugs, reducers, enlargements, lock nuts, etc.
Three recently introduced products from the Geissel stable have created an impact in the Indian electrical market: Double compression cable glands, Conduits and Conduit glands. Double Compression cable glands: The first of its kind in the Indian market with IP 68 and only three sizes to suit cable dia from 12 – 34 mm. Introduced just over a year ago, discerning customers have praised the product for its design, easy application and convenience of only three sizes. Designed and engineered in Germany, but manufactured in India, customers of International repute are
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finding many advantages in using these glands over others. Conduits & Conduit glands: The conduits are available in galvanized steel as well as PVC coating on galvanized steel in grey and black colours. Complementing them are the conduit glands which fit the conduits perfectly. The design and application is simple and customers get a one-stop solution to their needs for conduits and the ease in fitting them. Geissel has also achieved success in their EMC glands. Available in brass with nickel plating in metric as well as Pg threads, these glands are very userfriendly. Customers of international repute have appreciated this simple but effective design. To promote and exhibit its products, Geissel has taken part in numerous exhibitions since the past six years, in India and abroad. Geissel India’s USP is the availability of all products ex-stock from their factory in Pune. For more information: Website: www.geissel.com www.engrreview.com
Interface
Highest degree of variability. For each application purpose.
MENNEKES Electric India Ptv. Ltd. No. 2 D, Dhanakottiraja Street Ekkattuthangal 600 097 Chennai – INDIA Tel. 044 222 535-61 / -62 / -63 Fax 044 222 535-65 | info@MENNEKES.in
“AMAXX DUO provides switched and interlocked safety as multiple distributor.”
AUTOMATION ﾂｻ Tech Trends
Absolute feedback systems for efficient drives The BML series from Balluff offers rugged, precise and quick absolute position and angle measurement systems, which are ideal for installation or direct integration into drive and positioning systems. The new, magnetically encoded absolute position and angle measurement systems with Permagnetﾂｮ nonius technology close a gap in the segment of compact, integrative, absolute measurement systems with IP 67 housing for external installation. As an open kit for full integration, they now have the option of being used in rotary applications as well. Using these systems, the formats, strokes and end positions of axes can be adjusted automatically, quickly and reliably.
T
he new absolute encoder disk can be integrated easily into motors and actuators as a highly precise, absolute feedback solution. Because of this, it is an efficient alternative to conventional magnetic or optical solutions for accurate control of motors and drives. The low space requirement for the solution for rotary applications provides another eye-catching quality; it is just 12 - 20 mm in length and 30 mm in diameter depending on the design. A fully integrated, single窶田hip
solution is the core of the magnetic scanning and signal generation process. The position data is generated in real time and made available in absolute form using interfaces typical in drive engineering, SSI or bidirectional BiSS C. Incremental SIN/COS analog signals and ABZ signals are also on hand for use. The evaluation kit from Balluff is also brand new to the portfolio. It includes a perpendicularly magnetized Permagnetﾂｮ absolute angle measurement system with high system accuracy. Just like the encoder kit, it offers a variety of serial (absolute) and incremental interfaces for connection to many different closed-loop systems. It is easy to use. Once adapted to the drive, the user can run required system tests to derive a customized, optimized solution using the BiSS-USB adapter and provided evaluation software.
For more information Web: www.balluff.co.in
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Increasing efficiency through safety standards Safety standards being written today not only provide guidance to help reduce the risk of injury or equipment damage, but also improve productivity in the workplace. The ANSI/ASSE Z244.1-2003 (R2008)1 & ANSI/PMMI B155.1-2006 2 standards are two examples of how standards promote safe work environment as well as make it possible for companies to increase productivity.
Dan Henman Vice President - Marketing & Sales - NAO dan.henman@rosscontrols.com
T
he ANSI/ASSE Z244.1- 2003 (R2008) control of hazardous energy lockout/tagout and alternative methods standard addresses the need of manufacturers to reduce the time involved in performing safety procedures, while increasing the degree of safety provided. In the past, a routine task of clearing a simple jam could require a worker to spend considerable time commuting to different locations on a machine to perform lockout on multiple energy sources. In the time-equals-money equation, this results in operators taking short-cuts. These short-cuts could include missing some lockout points and not locking out all the energy sources connected to the machine. Since lockout points are there to help prevent the equipment from being energised, neglecting one or more of the lockout tasks could very likely increase the risk of worker injury or equipment damage. The present ANSI/ASSE Z244.1-2003 (R2008) standard addresses this issue by allowing (in certain situations) reducing the number of required lockout locations to one, which can be located near the operator. When properly implemented, such a single-point lockout can provide an excellent safety solution while minimising machine downtime occasioned by a lockout event. To accomplish these dual goals, the system must use a dedicated control system with a dual-channel, low-voltage lockable switch, dual control-reliable relays and control-reliable components such as a ROSS DM2 series double valve, for example. The term used for reducing the number of lockout locations to one is called single-point lockout (SPLO). This alternative method may only be used for tasks that are part of the normal production and operation of the machine, and a risk assessment must be done for a given task to determine if the task qualifies for SPLO. Why is SPLO so popular? It reduces the chance that an operator may miss or skip locking out energy source when he/she is rushed to lockout the machine. Providing better assurance that lockouts
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will be properly used increases the safety for the operator and equipment. In addition, SPLO reduces the time required to put the machine into a safe mode. Time = money One company using Ross’ DM2 series valve was able to reduce lockout time by more than four minutes on a particular machine that averaged eight jams per shift! That is 32-minute more of uptime per shift, or an hour and thirty-six minutes per day. Amazingly, this adds up to a full 8-hour shift of additional production time over a five-day period. The ANSI/ PMMI B155.1-2006 safety requirements for packaging machinery and packaging-related converting machinery standard address safety requirements for packaging machinery and packaging-related converting machinery. The standard now requires that safety shut-off and exhaust valves, which shut off and release pressure from the various systems during times of maintenance, need to be:
L-O-X
● lockable only in the off position ● easy to operate ● equipped with an exhaust port having exhaust capacity equal to or greater than the capacity of the supply port, and ● equipped with a visible pressure indicator
In some situations, there can be a false perception that the air has been quickly and totally dissipated when a shut-off and exhaust valve gets shut off, even when the valve only has a small bleed vent for an exhaust port as is the case with most ball valves used in most common packaging applications. The requirement of having a full exhaust port helps avoid this situation. For example, when exhausting one cubic foot of 100 psig compressed air, a fully ported one-inch valve will dump the air in 1.2 seconds as opposed to a one-inch ball valve with a vented exhaust, which will exhaust over a period of four minutes. An operator might not realise that it could take so long to exhaust the system and might begin the task at hand before the air is fully exhausted. Having a valve with a full-size exhaust port will help avoid this situation. In addition to the increased level of safety, the time-equals-money equation begs the question: What is the value to minimising downtime for a particular task (by 99.5 per cent in this example)? The ROSS L-O-X valve complies with all the requirements of ANSI/PMMI B155.1-2006 including the full-size exhaust port, while the majority of vented ball valves do not. Standards promote safety and uptime. Safety + uptime in production = money, an equation that meets with ANSI/ASSE Z244.1-2003 (R2008) and ANSI/PMMI B155.1-2006 standards.
For more information Web: www.rosscontrols.com
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CHEMICAL & PROCESS » Tech Trends
Increased pickling line productivity, eliminated downtime the HRS way!!!
S
teel plants are engaged in many heat treatment processes like forming, rolling, forging etc. These processes which occur at high temperatures leave a discolored oxide layer or something similar to very heavy rust on surface of the steel, called ‘Scale’, which needs to be removed to separate oxides and iron contamination. ‘Pickling’ is a metal surface treatment used to remove scale or alike contaminations by dipping the rolled material into the solution of strong acids, also termed as ‘pickle liquor’. Pickle liquor is primarily hydrochloric acid, although Sulfuric acid was previously more common. Hydrochloric acid is more expensive but it pickles much faster while minimizing base metal loss. The effectiveness of acids increases strongly with temperature, therefore temperature control at high temperature limits is essential. Here comes the need of suitable heat transfer equipment. Traditionally, direct steam injection or graphite heat exchangers have been used for heat control in this process. The steel plants have increasingly faced problems like lesser efficiency
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due to dilution of acid, frequent salt deposition, leakages, choking of line due to rust and metal particles, repeated maintenance and more downtime resulting into lower production and inconsistent product quality due to these heat transfer processes. HRS Process Systems Ltd., one of India’s leading heat transfer specialist offered the ‘Skid Mounted Acid Heating System’ to overcome above all hindrances in steel plate pickling line. The heart of each skid is ‘ECOFLUX*’ shell and tube heat exchanger in Tantalum material. Tantalum offers strong corrosion resistance compared to other metals when exposed to pickle bath chemistries. Heat exchanger in Tantalum material offers better heat transfer characteristics and higher pressure capabilities in compact size. HRS has proven expertise in design and manufacture of exotic high value material like Tantalum, Titanium, Hastelloy, Inconel and others. Additional key components of the skid are PTFE lined pumps, steam regulating valves, steam trap at outlet of heat exchanger and control panel unit with automated temperature control. The entire acid line piping is with PTFE lining which restricts direct contact of pipe material with acid. Optionally, CPVC pipes also can be used to serve the purpose. In this well designed automated system, acid is continuously circulated through closed loop system by using lined pumps. ECOFLUX* shell and tube heat exchanger in tantalum material is used to heat acid at required temperature. Temperature sensors at the outlet of heat exchanger
detect the acid temperature which acts as input signals to controllers to further enable steam flow rate control. The controller works on feedback control system which produces output signal for every input signal by comparing set desired point value to maintain constant temperature. This system has evolved as a robust solution and enabled increase in line speed, elimination of downtime thus giving better productivity and improved quality of plate coils. A standby line of pump and valves can be provided for continuous running even during maintenance of the primary line. Steel plants can finally deal with high maintenance costs and expensive shutdowns with this ‘Skid Mounted Acid Heating System’. These systems can be customized according to process requirement for better results. HRS has recently supplied this system to SAIL, an eminent player in Steel Industry where direct steam injection process was used for plate pickling line. It has particularly been helpful by maintaining uniform temperature of pickle bath which has further omitted problems like dilution of acid and frequent downtimes. This increased the productivity of their plate pickling line along with better quality of product. Other key applications in steel industry like gas heating, heat recovery of exhaust gas, condensation are also enhanced through specialized tubular heat transfer solutions of HRS. The compact and effective range of HRS Funke Plate Heat Exchanger is also a preferred choice for common
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CHEMICAL & PROCESS » Tech Trends
Continued from page no.112 processes in steel industry like cooling of continuous cast water and rolling mill or bearing oil cooling. About HRS PSL: HRS Process Systems, a part of the HRS Group that operates at the forefront of thermal processing technology is one of India’s leading heat exchanger and solutions specialists. Established in India in year 2003, the company is ISO 9001:2008 certified with high rating from CRISIL with over a decade of experience in supplying
state-of-the-art solutions to chemical, pharmaceutical, fertiliser, agrochemical, cement, power, steel and many more process industries. The product range is also applied for various thermal processes like heating cooling, pasteurization, sterilization, evaporation and aseptic processing for the food/fruit/beverage industry. Their innovative products include ECOFLUX* corrugated tube heat exchanger, UNICUS scraped surface heat exchanger, HRS FUNKE plate heat exchanger, HRS Piston Pump, HRS ParaDice* dice pasteurizer, HRS Monobloc* Aseptic Steriliser
and Filler, Evaporators, UHT Systems & Nutraceutical processing Systems.
For more information HRS Process Systems Ltd 201/202 Karan Selene, 851 Bhandarkar Instt Rd, Pune - 411004. Tel: 020 25663581/82/ 66047894 Email: info@hrsasia.co.in Web: www.hrsasia.co.in
80% market of automated finishing system in India per the project budgets. • Full automation is possible in Vibratory Finishing and Disc finishing processes. • Automated systems are widely used in Auto components, coins polishing, chain parts processing, bearing industry, etc. Parts Washing & Cleaning System to achieve Millipore value below 1mg
Deburring & Finishing System for Ra Value improvement upto 0.05 Micron Tailor Made to the customised requirements: • Finishing systems are usually designed around customised needs. Level of automation is provided as 114 | SEPTEMBER 2015 | ENGINEERING REVIEW
Aqueous cleaning system for precision cleaning of parts: • Wide range of cleaning machines with automation is provided as per the project need. • To achieve Millipore value around 1 mg, Ultrasonic Cleaning system with full automation can be offered. • High pressure (up to 100 bars) spray cleaning machines in different types such as conveyorised, cabinet type, Rotary Basket etc. are offered. • We offer standard models. • Offers customised cleaning machine is our strength.
Complete range of Media and Compounds for various requirements such as High Quality Organic Compound for Heavy Rust Removal • Most suitable with ultrasonic process. • Result achieved in 08 minutes. • Environment friendly compounds
For more information www.galagroup.com www.engrreview.com
GEARS & MOTORS » Tech Trends
This arm lends a strong hand Hard and repetitive work weakens the body. The consequences are chronic back pain and other ailments that can keep workers off the job, resulting in high costs. The Cobot robotic arm is aimed at changing this. It holds the tool and the worker simply has to guide it – like a partner in a dance.
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very fourth employee in Europe suffers from severe back pain. Musculoskeletal disorders are among the most common work-related illnesses. The reasons are simple: high paced work, monotonous procedures and heavy loads. The consequences are severe. Not only does the health of the individual suffer, but the economic and social costs are immense. To combat this societal problem, new solutions are needed. One of these is the Cobot 7A 15, created by French company RB3D. Cobot takes a load off the industrial worker’s back – literally. The robot arm, which is mounted to a wall, is equipped with seven axes and 116 | SEPTEMBER 2015 | ENGINEERING REVIEW
has an action radius of more than two metres. A heavy tool such as a grinder can be attached to the lower end of the robot arm. This means that the workers no longer need to carry the weight of the device themselves, but instead only guide it. Cobot takes care of the heavy lifting. Sensors transmit the desired movements The robot assists the operators in executing the movements that they would like to perform, whether up, down, left or right. A sensor immediately recognises the operator’s intent. The controller then ensures that the robot arm goes where it should, without exertion on the part of the worker. The quick, smooth
movements of the arm are executed by maxon DC motors from the RE series. These are used on all of the Cobot’s axes. The high-precision brushed DC motors, with 150 W and 250 W of power, amplify the force exerted by the worker many times over. The worker saves energy and can concentrate on the work itself. “If a certain task would usually require 20 kg of force, the Cobot reduces the force needed to 1 kg,” says Serge Grygorowicz, CEO & founder of RB3D. Together with his team, he has made it his goal to improve work conditions in the industrial sector and
Continue on page no.118 www.engrreview.com
GEARS & MOTORS » Tech Trends
Continued from page no.116
maxon RE 65 motor This DC motor, which has a diameter of 65 mm and graphite brushes, provides 250 W of power. It is used in combination with a maxon HEDL encoder.
maxon GP 42 C gearhead This ceramic-reinforced planetary gearhead is responsible for providing the right gear ratio in the Cobot robot. It is driven by a brushed RE 40 motor.
maxon EPOS2 controller This digital maxon EPOS2 positioning motor controller is suitable for both DC and BLDC motors. In the case at hand, they are used in all seven axes.
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to thus reduce musculoskeletal disorders. maxon drives were his team’s first choice. “They provide the best combination of weight, quality and power density.” The requirements that the motors have to meet are high. They have to provide both speed and torque and have to transmit large forces with high precision yet remain easy to control. Important know-how from the nuclear industry maxon motor supplied not only the motors, but also the entire drive system. The DC motors of the RE series are used in combination with the matching planetary gearheads, encoders and EPOS positioning motor controllers. There were several key factors that contributed to the French developer’s decision to work with maxon: the compactness, torque and acceleration of the solution, as well as having all parts of the system come from a single source. In designing the solution, maxon worked closely with CEA LIST, a
French research institute which played an important role in the development of the Cobot. Up till now, there were hardly any industrial robots that could be controlled and guided by means of a human’s strength. Those that did exist were slow and did not significantly reduce the amount of effort required from the worker. This made the experience that CEA LIST has gained with force feedback controllers in the nuclear industry even more valuable. With this specialized knowledge, RB3D succeeded in developing a new generation of industrial robots that could permanently change the work conditions in workshops. For more information maxon precision motor India Pvt Ltd No. 4 Subhodayam, 3rd Floor, New BEL Road, RMV II stage, Bangalore- 560 094 Phone: 91 80 41734132 E-mail: info.in@maxonmotor.com Web site: www.maxonmotor.in
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EPCOS India Pvt. Ltd.
A Member of TDK-EPC Corporation
www.global.tdk.com
Mumbai: 022-2575 0800 • Noida: 0120-450 5801 • Kolkata: 033-2419 8815 • Bengaluru: 080-4039 0640 • sales.in@epcos.com
GEARS & MOTORS » Tech Trends
50% battle won once we started using NORD Gear box – HLE Engineers HLE, one of the largest manufacturers of filtration and drying equipment across the globe with a CAGR of 25%, established in the year 1981. Initially the company was formed to cater their own engineering needs of the fast growing “Patel Group” chemical companies. After 1995, with a rich experience in the chemical industry they started supplying Filters & Dryers to customers across India & few years later across
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r. Himanshu Patel, Managing Director & Owner of HLE says, “We specialize in exotic metal equipments and since we have experience of making apparatus for our own use, we have deep rooted knowledge of making various equipments used in process vessel industries. In India during early 90s, there was a huge need of filters & dryers and HLE was the only company started making related equipments on their own when every other company were doing it by collaborating with some foreign parties. Also before offering it to customers, we established a pilot plant for testing, research & developments.
Mr. Himanshu Patel, Managing Director & Owner of HLE Engineers
Trouble free solution from NORD The customer was looking for a reliable solution to resolve their problem of regular gear box failure, matainance, oil leakages etc. After identifying NORD, the customer asked NORD to perform a test at their plant. In 1998, HLE bought the first gear box from NORD & that gear box is still running successfully, brings out its remarkable performance. Thats how we started business with NORD & never looked for another supplier since then. Added benefits from NORD Many benefits of NORD products contributed to the success of the application. In particular, custom-made efficient gear box in terms of both design and calculations. NORD’s services are available at all times, and all the
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obstacles which have arisen during the course of the project were resolved by NORD.’ The demanding specifications of this application and the high-end performance of NORD products also were of vital importance. This level of service and performance has been duly appreciated by the end customer, who, according to HLE, is very satisfied. Company background NORD DRIVESYSTEMS develops, produces and sells drive technologies with around 3,000 employees, and is one of the international leaders in the industry. In addition to standard drives, NORD supplies application-specific concepts and solutions, even for special applications, for example with energy-saving drives or explosion-protected systems. Gross sales amounted to approx. EUR 450 mn in the 2013 business year. The company founded in 1965 & now has over 36 subsidiaries worldwide. The closely meshed sales and service network ensures optimum availability for short delivery times and customer-oriented services. NORD produces a wide variety of drive units for torques from 10 to 242,000 Nm, electric motors with powers from 0.12 kW to 200 kW.
For more information Web: www.nord.com www.engrreview.com
MACHINE TOOLS » Tech Trends
TONiC™ optical encoders support the latest generation of CMMs from COORD-3 increase CMM throughput, accuracy and automation, resulting in increased sales backed by a strong global support network. Renishaw has also built valuable synergies with COORD-3 to support its demanding product design strategies. Patrizio Vaccaro, marketing manager for COORD-3, says: “Since 2009, we have launched at least two products per year into the market. Our new bridge-type Universal CMM family features a brand-new design and was launched - only one year after the project started.” Patrizio Vaccaro, Marketing Manager for COORD-3
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continuous product development cycle, horizontal organisational structure and streamlined range of model sizes have made COORD-3 a global CMM brand. Renishaw supplies a wide-range of precision metrology products to COORD-3 and both companies benefit from a long-standing and successful partnership. COORD-3 CMMs make use of the following Renishaw solutions: • Touch trigger motorized probe systems including the 3-axis PH10 PLUS and 5-axis PH20 heads • Universal CMM Controllers (UCC) and software • Laser calibration systems such as the XL-80 laser with XC-80 environmental compensation unit • TONiC high-performance optical encoders with FASTRACK™ mounted RTLC stainless steel scale. Renishaw enhances the COORD-3 customer solution with products that
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TONiC and FASTRACK COORD-3 is one of the few suppliers to manufacture its CMM structures from aluminium alloy and silicon-carbide, offering maximum metrology performance and productivity. Even in a lab with environmental control, traditional granite CMM frames have significant thermal mass and take much longer to absorb and dissipate thermal changes, whereas, aluminium’s high coefficient of thermal conductivity allows the machine structure to respond more rapidly and linearly with temperature fluctuations. This is important as it is necessary to predict CMM thermal behaviour and compensate for it in order to ensure machine accuracy over its operating temperature range. CMMs that expand linearly without induced constraints are easier to compensate for, which improves measurement repeatability. The low structural weight of aluminium also improves the CMM’s acceleration and deceleration enhancing overall traverse speed and ultimately increasing measurement throughput. This allows the CMM to
operate at relatively high speed, which is particularly important for in-line applications where inspection operations need to keep pace with production. Renishaw provides real-time temperature compensation with its 3-axis UCC S3 and 5-axis UCC T5 controllers, allowing temperature monitoring of up to 16 different locations, using sensors which can be fixed to the X, Y, and Z axes of the CMM and to the workpiece being measured. The thermal data is then combined with axis feedback from the TONiC encoder system to produce high fidelity measurements that allow the machine to minimise thermal error and reduce measurement uncertainty. A TONiC readhead, with 0.1 μm resolution, and RTLC FASTRACK Continue on page no.122
COORD-3 manufactures its CMM structures from aluminium alloy and silicon-carbide offering maximum metrology performance and productivity www.engrreview.com
MACHINE TOOLS » Tech Trends
Continued from page no.122 scale, is installed on each CMM axis. FASTRACK is a scale carrier system, comprising two miniature guide rails, that securely retains Renishaw’s 8 mm x 0.2 mm low-profile stainless steel scales and allows them to freely expand at their own CTE (Coefficient of Thermal Expansion) with almost zero hysteresis (for example, <1 μm on a centre-clamped 2 metre axis over the entire operating temperature range). Another advantage of this system is that damaged scale can be quickly removed and replaced, even when access is limited, thus reducing machine downtime. This feature is also ideal for large machines that need to be sectioned prior to transportation. Fabrizio Tonellato, COORD-3’s principal electronics engineer, explains: “The main challenge with CMMs is ensuring measurement repeatability. Renishaw’s TONiC encoders with FASTRACK have solved the problems associated with differential thermal expansion between the scale and machine axis on which it is applied. Strong points of the TONiC encoder series include: high measurement precision, linear thermal expansion of scale due
Fabrizio Tonellato, principal electronics engineer for COORD-3
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TONiC optical encoder and RTLC FASTRACK scale mounted on each CMM axis
to CTE of scale, ease of installation and set-up and easily replaceable FASTRACK scale for straight-forward maintenance.” Mr Vaccaro emphasises: “Scales and readheads are of primary importance for CMMs and TONiC with FASTRACK embodies the COORD-3 design philosophy. Different materials are used to build a CMM and Renishaw’s encoder scales help minimize the CMM measuring error and maximize precision.” Mr Vaccaro adds: “COORD-3 CMMs are built largely from aluminium and Renishaw’s encoders help to compensate for expansion and thermal movement. In creating our CMMs, we are not bound in the choice of the materials because Renishaw’s FASTRACK mounted scale is largely free to expand independently of the machine structure. TONiC with FASTRACK and the UCC S3 / T5 controllers are stable, flexible and well-designed products, which have helped to triple our sales.” The PH20 probe COORD-3 CMMs can also feature a Renishaw PH20 touch-trigger system, which allows easy access to features at any angle and can deliver a 3-fold increase in measurement throughput
PH20 probe head Amounted on COORD-3 CMMs for 5-axis measurement
over traditional systems. Unlike conventional touch-trigger measurement methods, which rely on speeding up the motion of the CMM to measure quickly, PH20 utilizes head motion technology developed for the multi-award winning REVO® system to minimize the dynamic errors of the CMM at higher measurement speeds. “For us, Renishaw’s products sell themselves and really drive our business – the PH20 gave us a great competitive advantage and in 2014, thanks to PH20, 5-axis CMM sales were 10 times higher than in 2013.” Global support A great strength of COORD-3 is its after-market service, since the real value of CMM products is in the Continue on page no.126 www.engrreview.com
MACHINE TOOLS » Tech Trends
Renishaw’s global network allows COORD-3 to give its customers the best after market service, wherever they are
Continued from page no.124 customer experience and overall lifetime costs. High-quality and rapid customer support enhances the customers’ perception of value and trust in the COORD-3 brand. Mr Vaccaro concludes: “If a foreign COORD-3 customer needs some assistance, say a probe installed on one of our machines, we can always count on the quality of Renishaw’s global support. Renishaw’s global network allows us to give our customers the best after market service, wherever they are.” About COORD-3 COORD-3 was founded in 1973 and is headquartered in Bruzolo, Italy – where it manufactures a comprehensive range of CMM equipment including gantry, bridge and horizontal-arm types. Customers typically use CMMs for mechanical part ideation and conception, design and assembly, quality control and certification. COORD-3 also develops software solutions such as TouchDMIS, for touch interface 126 | SEPTEMBER 2015 | ENGINEERING REVIEW
A winning team Renishaw’s TONiC encoder system with RTLC scale on FASTRACK, PH20 probe heads and many other leading metrology products give COORD-3 the tools it needs to grow its business with cutting-edge CMM technology. This technical collaboration allows both companies to remain at the forefront of new product development. For more information about Renishaw’s full range of TONiC encoders please visit www.renishaw.com/tonic.
company supplies products and services used in applications as diverse as jet engine and wind turbine manufacture, through to dentistry and brain surgery. It is also a world leader in the field of additive manufacturing (also referred to as 3D printing), where it is the only UK business that designs and makes industrial machines which ‘print’ parts from metal powder. The Renishaw Group currently has more than 70 offices in 32 countries, with around 4,000 employees, of which 2,600 people are employed within the UK. The majority of the company’s R&D and manufacturing is carried out in the UK and for the year ended June 2014 Renishaw achieved sales of £355.5 million of which 93% was due to exports. The company’s largest markets are the USA, China, Germany and Japan.
About Renishaw Renishaw is one of the world’s leading engineering and scientific technology companies, with expertise in precision measurement and healthcare. The
For more information www.renishaw.com/tonic
CMM control, to facilitate CMM utilization. In February 2015, in-line metrology specialist Perceptron Inc. announced its acquisition of COORD3. This became effective from 1st March 2015 leading to the establishment of a new company, COORD-3 Industries s.r.l, fully owned by Perceptron.
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PUMPS-VALVES Âť TECH TRENDS
Mobile app brings Industry 4.0 to all pumps / ACHEMA 2015 To help plant operators increase productivity and transparency as well as improve competitiveness across the entire life cycle, Frankenthal-based pump manufacturer KSB has developed an app for smartphones and tablets that can determine the efficiency of fixed-speed pumps in just 20 seconds. The KSB Sonolyzer app is based on an algorithm that has been integrated in PumpMeter units for five years now, of which well over 30,000 have already been sold.
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he smartphone-based application does not require knowledge of the individual characteristic curve or any additional technical data of the pump set to be measured, however, and can also be used with pumps from other manufacturers. Users can utilise the app to determine the load at which each centrifugal pump driven by a fixedspeed asynchronous motor is being operated. The following data must be entered for this purpose: the motor rating, the rated motor speed, the head and the flow rate of the pump. This information can be read from the name plate affixed to every pump. When the measurement routine starts, the microphone built into the smartphone or tablet is used for approximately 20 seconds to record the noise emitted by the fan of the electric motor. This noise spectrum is then filtered by the application to ascertain the exact speed of the pump set and determine the torque. By correlating the performance data entered by the user with the hydraulic systems database developed by the manufacturer, the app can conclude whether the pump is operating at part load and lets the user know if any energy could be saved by optimising the hydraulic system or the drive. The KSB Sonolyzer app is available for the iOS and Android operating systems and can even be used in potentially explosive atmospheres if the smartphone or tablet PC has
128 | SEPTEMBER 2015 | ENGINEERING REVIEW
appropriate protection. The average life cycle of plants used in the chemical industry exceeds 30 years, which is why the pumps installed have only seldomly been connected directly with the Internet of Things. In many cases, users are not even aware of a pumpâ&#x20AC;&#x2122;s current load condition. This, in turn, points to a considerable amount of energy-saving potential that can be tapped by optimising existing pump installations. All analysis data that is uploaded to a secure, cloud-based environment does not reference an individual. The data serves statistical purposes and is only used to further develop and advance the analysis algorithms in the cloud application which is accessed by the app. Should a user be in need of support or assistance from the pump manufacturer, he or she must actively contact the company. Those interested in the app can download it to their device free of charge from June 15 via the App Store (Apple) and Google Play (Android).
For more information KSB Aktiengesellschaft www.ksb.com www.engrreview.com
WELDING » Tech Trends
High Productivity carbon steel mechanized cutting solution with ESAB’s PT-36 XR series nozzles using m3 Plasma™ System Mechanized plasma cutting of carbon steel using ESAB’s new PT-36 XR nozzles bring a plethora of benefits to the enduser. These include very high cutting speed, precision cut quality, wider operating range of thicknesses, and very low operating costs. ESAB is a global leader in welding and cutting equipment, consumables and allied products. Its innovative products are developed with inputs from customers and are manufactured in its world-class facilities. Inheriting a wealth of experience spanning over a century, ESAB is highly proactive and organized to deliver efficient, high productivity solutions to meet and exceed customer expectations.
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echanized plasma cutting is widely used in the industry for cutting carbon steel, stainless steel, aluminum and alloys. Plasma cutting is a fast cutting process which is economical for cutting carbon steel from 1 mm to 50mm.The productivity of plasma cutting depends upon the speed at which the cutting happens. Higher cutting speeds results in more parts per hour. For cutting a particular thickness, we need the required power output from the plasma power source. The more the power output, the greater the speed. But we cannot put too much of power into the plate as it will affect the cut quality. Hence optimum power is used for cutting a particular thickness plate. By using the optimum power we can also increase the cutting speed by increasing the arc intensity in the plasma torch. This leads to more productivity. High cutting speeds, exceptional consumable life and high quality cutting with reduced secondary operation decrease the cutting cost which reduce the overall cost of production.
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- Lower energy consumption - Improved consumable life - Improved spatter resistance - Lower inventory cost • wider operating range of thicknesses
So higher productivity and lower cost of production in carbon steel can be achieved with specially designed plasma consumables like nozzles, electrodes, shields, etc. ESAB’s specially designed PT-36 XR series nozzles help to improve productivity by increasing the cutting speed by 45 to 80% and the cost of cutting can be slashed by more than 25%. The new XR Series nozzles improve cutting speed and extend the drossfree cutting range, providing better cut quality on a wider range of materials. Some of the salient features of the XR series nozzle are • Cutting Speed faster by 45 to 80% • Precision cut quality with improved top edge squareness and drossfree performance which reduces secondary operation and cleanup work. • Operating costlower by more than 25%
Productivity & superior cut quality: The innovative design of the new nozzle improves overall cutting performance by increasing cutting speed and extending the dross-free cutting range. The new 260 Amp XR nozzle can cut as much as 45% faster than previous PT-36 nozzles, while the new 360 amp XR nozzle reaches speeds up to 80% faster than formerly possible. Throughout each nozzle’s cutting range the cut quality and dross performance are improved, reducing secondary operations and clean-up work. Lower operating cost: Overall operating costs are reduced due to faster cutting speeds. Some users may see savings due to lower current usage. Nozzle cooling is improved, which enhances consumable life. Piercing performance is also enhanced, allowing thicker plate to be cut more reliably. • Less power is required to cut the Continue on page no.132 www.engrreview.com
Reliable & High-Quality Pumps & Pumping Solutions The DESMI ROTAN® gear pumps are commonly used for paints, resins and coatings. A leading paint factory manager states: “ROTAN® pumps have for decades been used in many of our plants. The ED model was chosen due to its magnetic coupling. A magnetically coupled design, which has no rotating seals, ensures less downtime and lower operating costs. Every pump in our new facility is magnetically coupled, and thus we have eliminated the problems associated with packed glands and mechanical seals.” Please do not hesitate to contact us in case you need more information about our pumps and pumping solutions.
PROVEN TECHNOLOGY www.desmi.com
DESMI Pumping Technology A/S (India Liaison Office) 413, Aditya Trade Centre, Ameerpet Hyderabad – 500016 91- 8790122223 Email: srai@desmi.com
ENGINEERING REVIEW |
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WELDING » Tech Trends
Continued from page no.130 material when compared to conventional nozzles
• 50 mm Piercing in carbon steel can be done by 360A in XR technology but it requires 400A in standard technology Few consumable parts required for wider range of operations which leads to decrease in inventory cost The new XR Series nozzles feature an extended water cooling surface, so that a larger area of the nozzle is in contact with cooling water, closer to the nozzle tip. When compared with
older PT-36 torch nozzles, the XR nozzles feature more than double the water cooled surface area. This results in the nozzle running cooler, which leads to longer consumable life. The new nozzles are designed to be used exclusively with the new TL Oxygen Electrode. This new electrode delivers more consistent cutting angles by reducing turbulence in the plasma stream. Electrode cooling efficiency has also been optimized, so that one new oxygen plasma electrode is used throughout the entire range of XR nozzles, as well as many other oxygen plasma setups. A new nickel plated shield retainer and one nickel plated shield help shed pierce spatter and resist front-end damage when piercing thicker plate. This new shield is thicker and heavier and is designed to last longer under the most challenging conditions. The improved nozzle cooling also helps extend nozzle life when piercing thicker material. XR Nozzles can cut
up to 80% thicker material with the same current. The improved speed combined with enhanced cut quality and dross performance result in dramatic increases in productivity and reduced operating costs Wider operating range of thicknesses: Advanced nozzle design allows each of the new XR Series nozzles to cut through a wider range of materials. This means that customers with existing m3 Plasma™ systems can now cut thicker materials with less power. The wide cutting range also means fewer consumable changes, so machine operators spend more time cutting and less time changing nozzles.
The XR Series Nozzles are used with ESAB’s m3 Plasma™ system for cutting and marking on mild steel plate from 12 mm thick up to 75 mm thick carbon steel, depending on the amperage. The new XR Series includes one electrode, four nozzles and one shield, which are designed for 200, 260, 360, and 450 Amp Oxygen plasma cutting on carbon steel.
[Contributed by ESAB India Ltd.] 132 | SEPTEMBER 2015 | ENGINEERING REVIEW
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BE DYNAMIC!
THE FUTURE OF EFFICIENCY & SPEED IS HERE – MASTERCAM’S DYNAMIC MOTION TECHNOLOGY Since 2008, Mastercam has been building Dynamic Motion into our software. That means it has been shop-tested and proven in real-world environments. Dynamic Motion toolpaths carve out massive amounts of material quickly, reducing cycle times by up to 75% – while doubling and even tripling the tool life – immediately putting more money in your pocket. Sounds unbelievable, right? But as the market leader, we’ve had our Dynamic Motion toolpaths tested in most every conceivable work environment around the world. It works.
For more information, visit www.Mastercam.com 800-228-2877
POWER » Tech Trends
Nuclear Fabrication - Stringent Quality Requirements & Challenges By G.K. Pillai, Managing Director & CEO, Walchandnagar Industries Ltd. Why are quality requirements so stringent for nuclear power generation equipment? It is well-known that nuclear power is generated due to a controlled nuclear chain reaction in which the nucleus of a heavy atom like Uranium-235 or Plutonium-239 is split by neutron and heat is released. The released heat converts water into steam and the steam turbine runs the generator to produce electric power. It is thus critically important to control the nuclear chain reaction and avoid release of uncontrolled heat energy, blast and radioactive waste in the form of gases and debris (nuclear explosion). It is necessary that Nuclear Power Plants and Facilities are designed and constructed with
Endshield for 220 MWe Reactor
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the highest possible quality standards and operated with extreme care so that safety of the plant is always assured and any kind of accidental damage is avoided. From an industrial standpoint how do we address these requirements while executing work related to fabrication of such equipment? Primarily the framework of the “Quality Assurance Program (QAP)” addresses the core issue of such stringent quality requirements. The features of a QAP are as follows: a. Design Control - Measures are established to assure that applicable regulatory requirements and the design basis are correctly
translated into specifications, drawings, procedures, and instructions. These measures include provisions to assure that appropriate quality standards are specified and included in design documents and deviations from such standards are controlled. b. Procurement document control Applicable regulatory requirements, design bases, and other requirements which are necessary to assure adequate quality are suitably included or referenced in the documents for procurement of material, equipment, and services. c. Instructions, procedures and drawings - Activities affecting quality are prescribed by documented instructions, procedures, or drawings of a type appropriate to the circumstances and are accomplished in accordance with these instructions, procedures, or drawings. Instructions, procedures and drawings include appropriate quantitative or qualitative acceptance criteria. d. Document Control - Measures are established to control the issuance of documents, such as instructions, procedures, and drawings, including changes thereto, which prescribe all activities affecting quality. It is thus assured that documents, including changes, are reviewed for adequacy and approved for release by authorized personnel and are distributed to and used at the location where the prescribed activity is performed. Changes to documents are reviewed and approved by the Continue on page no.136 www.engrreview.com
ENGINEERING REVIEW |
135 | September 2015
POWER Âť Tech Trends
Continued from page no.134 same organizations that performed the original review and approval unless the applicant designates another responsible organization. e. Control of Purchased Material, Equipment, and Services â&#x20AC;&#x201C; Framework and workflows are established to assure that purchased material, equipment, and services, whether purchased directly or through contractors and subcontractors, conform to the procurement documents. This also includes provisions, as appropriate, for source evaluation and selection, objective evidence of quality furnished by the contractor or subcontractor, inspection at the contractor or subcontractor source, and examination of products upon delivery. f. Control of Special Processes â&#x20AC;&#x201C;All special processes, including welding, heat treating, and non-destructive testing, are controlled and accomplished by qualified personnel using qualified procedures in accordance with applicable codes, standards, specifications, criteria, and other special requirements. g. Inspection - A program for inspection of activities affecting quality is established and executed to verify conformance with the documented instructions, procedures, and drawings for accomplishing the activity. Such inspection is performed by individuals other than those who performed the activity being inspected. Examinations, measurements, or tests of material or products processed are performed for each work operation where it is necessary to assure quality. If inspection of processed material or products is impossible or disadvantageous, indirect control by monitoring processing methods, equipment, and personnel are provided. Both inspection and process monitoring shall be provided when control is inadequate without both.
h. Test Control - A comprehensive test program is drawn up to ensure that all testing required to demonstrate that structures, systems, and components will perform satisfactorily in service is identified and performed in accordance with written test procedures which Calandria, KAPP-3, 700 MWe Reactor incorporate the requirements and acceptance limits contained in applicable design control the handling, storage, shipdocuments. The test program shall ping, cleaning and preservation of include, as appropriate, proof tests material and equipment in accordprior to installation, preoperational ance with work and inspection tests, and operational tests during instructions to prevent damage or nuclear power plant or fuel reprodeterioration. Wherever necessary cessing plant operation, of strucfor particular products, special protures, systems, and components. tective environments, such as inert Test procedures shall include progas atmosphere, specific moisture visions for assuring that all prereqcontent levels, and temperature levuisites for the given test have been els are specified and provided. met, that adequate test instrumentation is available and used, and that Challenges faced by industry and how the test is performed under suitable they are being overcome: environmental conditions. Test a. Domain knowledge: The personnel results are documented and evaluworking on critical nuclear equipated to assure that test requirements ment have to have domain knowlhave been satisfied. edge so that they can understand i. Nonconforming Materials, Parts, nuclear requirements, the conseor Components - Measures are quences of failures of equipment established to control materials, in service and ensure right quality parts, or components which do equipment is produced without any not conform to requirements in compromise. order to prevent their inadvertent b. Basic Qualifications and Training: use or installation. These measures The personnel are chosen with adeinclude, as appropriate, procedures quate basic qualifications and then for identification, documentation, trained in the required specializasegregation, disposition, and notition by qualified organization and fication to affected organizations. teachers with due exams and certiNon-conforming items are reviewed fications. and accepted, rejected, repaired or c. Facilities: The high quality work reworked in accordance with docudemands high quality and approprimented procedures. ate machine tools, heat treatment j. Handling, Storage and Shipping furnaces, dust -free rooms, cranes, Continue on page no.138 - Adequate measures are taken to
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POWER » Tech Trends
Calandria for 500 MWe PHWR
Continued from page no.136 manipulators, jigs, fixtures, test facilities, Non- Destructive (NDT) and destructive testing facilities in-house or nearby, documentation, etc. d. Developmental work: Most of the work for the new nuclear projects is first of its kind and involves a great amount of developmental work.
Moderator Heat Exchanger, 700 MWe Reactor
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Many a time the nuclear authorities cannot estimate the extent of developments required. This leads to considerable amount of extra work and time and cost over runs. e. Transportation: The fabricated equipment need to be transported safely to Nuclear Plant site. Road transportation is adequate for small size equipment but for Over
Dimensional Consignments (ODC) it is a challenge due to inadequate roads, bridges, heavy population, overhead wires / cables, trees, etc. Sea transportation is the alternative for long distance transportation but adequate nearby sea port is required which is expensive and not available in many land based interior workshops. f. Remote Locations of Nuclear Facilities: The resources available at new plant site are generally inadequate and pose problems for installation of equipment. g. Financial viability : Due to high quality requirements and challenges faced above, the cost of equipment becomes high. Also fabrication of nuclear equipment is a skill which is developed over a period of time with sustained efforts. With the “L1” philosophy that is followed in most tenders as well as lack of adequate visibility of orders in pipeline, the investments required to be committed are quite high without an underlying guarantee of business. About Walchandnagar Industries Ltd : Walchandnagar Industries Ltd., which is a 106 -year old diversified conglomerate, operates in various core sectors of the economy and has presence in both EPC (Sugar Plant & Co-generation Equipment and Cement Plant Equipment) and Niche – Manufacturing (Defence, Aerospace, Missiles, Nuclear, and Gearboxes) businesses. It has been a primary equipment supplier for India’s Nuclear Power Program (through its association with Nuclear Power Corporation of India ) since almost four decades and has supplied various core and critical equipment required in the reactor area of Nuclear Power Plants like Calandria, Heat Exchangers, End Shields, etc.
For more information Web: www.walchand.com www.engrreview.com
03_2014_ Engineering Review.pdf 1 10/03/2014 09:34:40
Rollon Group opens in India
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Linear Line Telescopic Line Actuator Line
ROLLON India Pvt. Ltd. - INDIA
New Delhi, India - October 14-16, 2015 Hall 11 - Stand 11.78A
1st ďŹ&#x201A;oor Regus Gem Business Centre 26/1 Hosur road, Bommanahalli Bangalore 560068, INDIA www.rollonindia.in - info@rollonindia.in
ENGINEERING REVIEW |
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WELDING » Tech Trends
Consumables for Critical Nuclear Fabrication Ador Welding has a total commitment to quality. The product ranges are manufactured in the state-of-the- art production facilities, all of which are ISO certified. The consumable range has more than 150 national and Inter-national approvals. This ensures the reliability, reproducibility and traceability that are most essential in the nuclear industry.
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uclear energy has the potential to produce unlimited electrical power without any green house gas emission. It has the potential to be the perfect choice to solve the need for enormous electrical energy. But this potential is coupled with a number of safety concerns. The American Society of Mechanical Engineers (ASME) has formulated a set of standards to address these concerns. Specifically, ASME Section III details the requirements of “Safety Related Components” in nuclear power plants. Weldments in vessels and components for nuclear power generation must be of especially high quality due to the complexity and criticality of this demanding service. In the nuclear field, safety, reliability and long term operating life are mandatory. Welding knowledge, a wide spectrum of consumables and equipment, coupled with application support make Ador Welding a wise choice for nuclear sector. Quality Management System Ador Welding has a total commitment to quality. The product ranges are manufactured in the state-of-theart production facilities, all of which are ISO certified. The consumable range has more than 150 national and
140 | SEPTEMBER 2015 | ENGINEERING REVIEW
Inter-national approvals. This ensures the reliability, reproducibility and traceability that are most essential in the nuclear industry. The quality Assurance management systems meet the highest levels of international nuclear codes and standards such as: RCC-M, ASME III, NCA 3800 and KTA 1408. The product range of Ador Welding for nuclear industry is developed in accordance with the RCCM code, ASME III 3800 or KTA 1408. These specialized welding consumables have very low level of impurity elements (very high level of weld metal purity) and consistently low levels of cobalt. The resources allocated for materials identification and control depend upon the consequences of a component failure that would result from using incorrect materials. For example, nuclear applications require several confirming metallurgical and laboratory tests for each lot number. This requirement is met consistently for each batch of supply from Ador Welding.
For more information Web: www.adorwelding.com Continue on page no.142 www.engrreview.com
WELDING Âť Tech Trends Continued from page no.140 The following are some of the specific applications in the nuclear segment:
In India, Ador Welding is the only company which supplies Activated flux for TIG welding that will enhance the weld penetration by about 2.5 times. This consumable is of great usage in nuclear stainless steel piping fabrication. {Contributed by Ador Welding Ltd.} For more information- Web: www.adorwelding.com 142 | SEPTEMBER 2015 | ENGINEERING REVIEW
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PORTFOLIO
MECh Engineers thrives in high-tech manufacturing MECh Engineers, based in Valsad and established in 1986, is the brainchild of Mr. K. P. Bhootaka, a veteran mechanical engineer.
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“We are searching for potential business tie-ups for specialized heavy industrial & process equipment for power & aerospace industries”. – K.P. Bhootaka, Director, MECh Engineers.
MECh Engineers’ Corporate Office in Valsad
Storage Tank
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ECh specializes in design, manufacture and supply of heavy industrial & process plant equipment such as high pressure vessels, industrial autoclaves, chemical reactors, distillation columns, shell & tube heat exchangers, condensers and evaporators, boiler parts, tanks, vessels and other custom-built equipment. The company supplies these equipment to chemical, petrochemical, fertilizer, refinery and oil & gas industries, meeting the most stringent quality standards and codes. Customized Products In Process Equipment & Machinery, MECh manufactures Pressure Vessels, Industrial Autoclaves, Storage Tanks, Mounted Bullets; Reactors / Vessel s complete with Heat Transfer components like Internal coil, Limpet coil or Jacketed for Heating / Cooling; and Industrial Mixer (Agitator drive and assembly). It also makes Absorption and Distillation Columns (or Towers). In Heat Transfer Equipment, it makes a whole range of Shell & Tube Heat Exchanger, Condenser, Evaporator, Kettle Re-boiler, Tube Bundle, Double Pipe Type Exchanger, and Hair Pin Type Exchanger. It offers Specific Equipment such as Customized skid mounts for Processing Equipment, Custom -Built Mechanical Mixing Machinery, and Rotary Spherical Digester. It also offers Custom Shop Fabricated Structures like Furnace Structure, Windmill Structure, Heavy Crane Girders & Columns, Infrastructure &
Technologies, Power Plant & Process Projects, and Chimney/ Flue Gas Stacks. Distilltation Kettle To complete the spectrum, it also provides Turnkey Pollution Control Equipment viz. Genosorb® Technology Plant (for VOCs / solvent recovery). Challenges galore Most refining and petrochemical plants utilize vessels where extreme pressures, high temperatures and corrosive fluids can put significant strain on pressure vessel. Also these are the areas which most of the international codes do not address. It is challenging to get all relevant data from the end-users, which is decisive for life cycle of the equipment manufactured for the intended service. MECh’s process design experience and fabrication practices followed help the company meet the challenges in manufacturing such critical equipment. Explaining what’s crucial in fabricating equipment using exotic materials, Mr. Bhootaka elucidates: “When critical process flows subject the metals to corrosive and temperature extremes, the use of specialty alloys & metals is very important. While fabricating such high performance process equipment, it is important to have separate clean environment for the entire chain of raw (exotic) materials storage, cutting, welding, final testing and cleaning of fabricated equipment. The welding of exotic materials Continue on page no.146
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PORTFOLIO
Continued from page no.144
Spherical Ball Digester
Ammonia Tank
Overdimensional reactor
Distillation Column
Autoclave
146 | SEPTEMBER 2015 | ENGINEERING REVIEW
is very tricky and requires special qualified procedures and personnel. During testing with water or testing media, the media must be clean & controlled (having low chloride content). Also the cleaning after completion of all fabrication/ testing activities is very significant and impacts on service life of fabricated equipment from exotic materials.” It is creditable that most of its manufacturing facilities and machineries for rolling, forming, bending & job handling were engineered and built by company’s own project team to create flexible manufacturing facility economically, yet conforming to international standards, which can deliver a wide range of specialized customer needs. With its core expertise in Design, Welding, Manufacturing and Quality, it delivers custom-made equipment as per varied needs of its clients. It works according to major international Codes. MECh has developed various welding procedures for different materials, conditions and its continuous improvement in welding technology has enabled it to develop hundreds of welding procedures as per international code. In order to ensure consistent quality and enhanced productivity, the company has automated cutting processes and also has mechanized welding processes with rigid roller beds, welding Column and Booms or welding platforms. For design & development, it uses the latest software packages. Further it has In-house Quality Testing Facility based on latest technology in class. Modern, well equipped facilities The covered manufacturing shops house automatic cutting & beveling machine, automatic and manual welding machines, Hydraulic press machines for forming and plate bending , heavy job handling facilities (EOT cranes, rotators, positioners, etc. ), CNC Drilling facilities, Surface
Treatment Facilities, High Pressure Testing Facilities and so on. The facility with a workshop area of 16,000 m2 complete with a total production capacity of 7500 MT/year is suitable for handling a Single Piece Equipment of 126 MT. It can handle despatch of work pieces of sizes up to 6.5 metre diameter & 55 metre long. MECh’s manufacturing facilities are ISO 9001: 2008 certified. It also has ASME “U” Stamp Certification Mark. It has a contract with Lloyd’s Register as authorized inspection agency. It also has PESO & IBR shop approval for manufacturing of pressure vessels for Ammonia, Chlorine, Explosives and related materials. The company has manufactured, supplied and installed various process machineries with automation facilities. Most of these are import substitutes, entailing high economy and quality to the customer. MECh Engineers is proud to be a part of the PM’s ‘Make in India’ program. “As an Indian company, we are already part of this major national program designed to transform India into a global manufacturing hub. We are searching for potential business tie-ups for specialized heavy industrial & process equipment in Power & Aerospace industries,” reveals Mr. Bhootaka. The company has ambitious growth plans. Elaborating this, Mr. Bhootaka adds: “We have expanded a new 5,300 Sq. metre covered manufacturing shed in our Valsad Plant. Further we are developing a new facility spread over 20,000 Sq. metre of land in the Dahej Industrial Area at Bharuch, Gujarat. We are targeting to touch a turnover of Rs.150 crores by the end of the year 2018 by offering world-class quality of custom- built Heavy Industrial and Process Plant Equipment with timely delivery, acknowledging highest work safety,” declares Bhootaka in quiet optimism. - P.K. Balasubbramaniian www.engrreview.com
MACHINE TOOLS » Tech Trends
HAAS : HE303-CS Based in the south of Germany, Metallmanufaktur GmbH has come a long way in a short time. From a standing start in 2013, when the company found early business by simply cold-calling potential customers, Metallmanufaktur now serves a variety of different industries. Investing only in Haas CNC machine tools, including automated five-axis and high-speed models, the firm has thrived, and has recently entered an agreement with local Haas Factory Outlet (HFO) Katzenmeier to be a regional Haas showroom.
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The Haas machining centres at Metallmanufaktur are configured identically, with changeover times at just 5 to 10 minutes, with parts fully interchangeable between machines. Photo shows co-founder Roman Zejnic
n 2013, Jochen Schumacher’s dream of running his own business became reality with the establishment of Metallmanufaktur GmbH in Orsingen-Nenzingen, Germany, 130 kilometers south of Stuttgart, close to the Swiss border. Although not an obvious location for a machine shop, the company has been able to fill a small but lucrative niche for a reliable, fast, cost-effective subcontract machine shop that the area was lacking. “We started in 2013 with a Haas VF-2SS Super-Speed CNC vertical machining centre, and a Haas UMC750 five-axis universal machining centre,” explains Mr. Schumacher, who first heard about Haas in his previous role as head of the mechanical production department at medical
technology specialists, Leica Biosystems, near Heidelberg. “Although I never had the opportunity to buy Haas technology during my time at Leica, I always said that if I were to ever start my own business, I was going to do it with Haas machines.” In the very beginning, Mr. Schumacher had to cold-call potential customers to secure business for Metallmanufaktur. He would use the Internet to research trade fair exhibitors whose products and parts might be a good match for his capabilities. Happily, cold-calling is no longer required – new customers now find him, typically through word-of-mouth recommendations. Fresh contacts are Continue on page no.150
One of the company’s two Haas UMC-750 five-axis universal machining centres is equipped with an automatic parts loader for continuous operation
148 | SEPTEMBER 2015 | ENGINEERING REVIEW
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ENGINEERING REVIEW |
149 | September 2015
MACHINE TOOLS » Tech Trends
Investing only in Haas CNC machine tools, including automated five-axis and high-speed models, the firm has thrived
Continued from page no.148 added almost every week, which has allowed Metallmanufaktur to expand into a neighbouring building. In early 2015, Metallmanufaktur agreed to become a Haas Factory Outlet (HFO) showroom for regional Haas distributor, Katzenmeier. “There was nowhere south of Stuttgart where it was possible to
Jochen Schumacher co-founder of subcontract machine shop, Metallmanufaktur GmbH, Orsingen-Nenzingen, Germany
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demonstrate the potential of Haas machines,” says Mr. Schumacher. “So, after discussions with Bernd Katzenmeier, CEO of Haas Factory Outlet Sueddeutschland, and Jens Thing, managing director of Haas Automation Europe, it was decided that here would be a good location. We had around 220 people attend the grand opening of the showroom earlier this year: a mixture of existing and potential Haas customers. Of course, having all of those engineering companies come and see the Haas machines on our premises is also good for us. It’s great networking!” A short time before the grand opening, a second Haas UMC-750 five-axis universal machining centre was acquired by Metallmanufaktur in March 2015, this time fitted with an automated loading system. “The idea was to purchase a machine that could run unsupervised the whole day, through the night or at weekends. It’s difficult to find fully trained and qualified personnel in this area,” explains Mr. Schumacher. Parts produced on this machine include 200-off batches of industrial metrology components, and similar quantities of parts used on garbage collection trucks – all loaded automatically and completed on the Haas UMC five-axis machine in a single setup. When a part is finished, the door opens and a robot arm extends inside the working envelope before lifting the part from its fixture. The gripping device then rotates 180° and deposits a fresh blank in its place, before exiting. Chip-to-chip time is around 30 seconds. As an HFO regional showroom, Metallmanufaktur keeps demonstration machines on-site, including a Haas Super Mini Mill and an ST-20Y CNC turning centre with Y-axis capability. Although the company currently out-sources any turning operations, Continue on page no.152 www.engrreview.com
MACHINE TOOLS » Tech Trends
Parts produced on the UMC-750 include 200-off batches of industrial metrology components, and similar quantities of parts used on garbage collection trucks – all loaded automatically and completed on the five-axis machine in a single setup
Continued from page no.150 the plan is to bring turning in-house. For now, however, Metallmanufaktur is focussed on prismatic parts, machined from all types of metals and plastics. For instance, the company produces around 180 different components (from various materials)
Metallmanufaktur has recently entered an agreement with local Haas Factory Outlet (HFO) Katzenmeier to be a regional Haas showroom
152 | SEPTEMBER 2015 | ENGINEERING REVIEW
for special hospital beds designed for overweight patients. The Haas VF-2SS Super-Speed CNC vertical machining centre owned by Metallmanufaktur also plays an important role. The machine’s 12,000rpm spindle and rapid travels ensure Metallmanufaktur can be competitive on all job types. For example, in early 2015, the VF-2SS was used to successfully complete a series of 30,000 relatively simple parts featuring a large number of holes. Anything complex is, of course, assigned to one of the UMC-750 five-axis machines. A case-in-point are batches of 60 aluminium chassis parts for a German manufacturer of workholding and gripping systems. Machined from solid to tight tolerances, each component demands around 3½ hours of machining time. To simplify job scheduling and programming, the Haas machining centres at Metallmanufaktur are configured identically, using zero-point workholding systems, and the same type of cutting tools in corresponding stations in the toolchanger. On average, changeover times at Metallmanufaktur are just 5 to 10 minutes, with parts fully interchangeable between machines. “The moment I differentiate between machines, I lose flexibility,” concludes Mr. Schumacher. “From a process and technical perspective, our operation is nearly perfect now. This is important because, aside from price and delivery, we need to show customers that we have the best offer for all industries; an offer that is based on Haas technology. And just because we are relatively small, doesn’t mean we can’t compete. We’re as lean and competitive as any company.”
For more information Web: www.HaasCNC.com www.engrreview.com
FACE TO FACE
Kemppi – The pioneer who brought digital technology to the welding world
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he Finnish welding equipment manufacturer, Kemppi, has the distinction of having introduced the world’s first multi‐process inverter welding machine in 1977. An innovator all the way, Kemppi introduced the digi-
tal technology in welding equipment in 1993. In 1997 it came up with software embedded welding equipment. Hardly five years later, it brought specialized softwares for weld quality management. A company that creates standards, Kemppi developed its own Welding Procedure Specifications(WPS) for on‐site welding that comply with EN 1090‐2 standard – yet another world record. Kemppi’s WPS are not machine specific. The company’s innovative designs developed keeping user‐friendliness, ergonomics and energy saving in view, have won a number of awards. Kemppi’s presence in India got a new dimension with its plant in Chennai becoming operational and commencing production in 2011. Mr. P.K. Balasubbramaniian speaks to the managing director, Mr. Rashmi Ranjan Mohapatra to know more about this innovator and and the difference it makes to the welding world. Excerpts:
Mr. Rashmi Ranjan Mohapatra Managing Director Kemppi India Pvt. Ltd.
Q. Kemppi is known as an innovator in the welding world. What are the innovations you have showcased in the recent years? KAS-3 has been again a first from KEMPPI to the welding world. Kemppi has been a pioneer in bringing digital
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technology to the welding world in 1993. We have brought in a comprehensive Welding Management for the Customers. It is modular in nature. We address the customers’ concern to get the best out of their system. This Continue on page no.156
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FACE TO FACE
Continued from page no.154 system is universal. The customer can work on this software with any welding machine.
Q. What is your standing today as a solutions provider? Kemppi is a solution provider. Our solution consists of equipment, services and software. This makes our offering unique and our customers experience KEMPPI as a partner to their growth. Kemppi would like to partner with its customers to impact their P&L in a healthy manner and on a sustainable basis.
Q. ‘Weld quality’ has always been your prime focus area. What’s your contribution towards enhancing weld quality at customer’s end? Weld Quality is a broad issue and has always been a concern for the customer. With KEMPPI they are at safe hands. Our WISE software addresses the challenges of the welders. The existing versions of WISE software are as given below: 1. WISE FUSION : For controlled arc. 2. WISE PENETRATION: For uniform penetration. 3. WISE THIN : For thin sheet welding. 4. WISE ROOT : For root pass welding in MIG process.
welding process, namely MMA, MIG and TIG. Besides these we have power sources for Robotics. Our software namely KAS 3 covers all the processes too. It is quite unique as it can work seamlessly with all the machines.
Q. Any new products in the anvil? There are many to come. Let’s reserve this space for the future. 1. Now that you have a manufacturing facility in India, any move to indigenize production of welding equipment here? We have started producing the HiArc range from April 2011 in the Chennai plant. Today HiArcMig is the market leader in its category. The whole HiArc range is quite indigenous.
Q. What is the welding scenario in India, and what is the difference you have made with your presence? The welding scenario in India is
All these supported with KAS 3 will give the customer a complete management of its welding process – not just monitoring but real management and get the best out of the system. It will go on to add “weld quality’ for the customer.
Q. What’s your range of manufacture today & covering which all processes? KEMPPI is focused on open arc
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Kemppi has developed the world’s first welding quality management system
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getting more informed. Customers and sellers are getting into more details – the knowledge and the demand is growing hand –in- hand. This shows that the competition is really good. Kemppi started educating customers about the inverter machines and the impact of that in their operations. Today we find more and more inverter machines in the Indian landscape. KEMPPI has taken the lead role in bringing this sea change in the Indian welding industry.
Q. What’s your recall value in the customer’s mind? Once a KEMPPI customer, always a KEMPPI customer. The reliability and the fast response from us make our customer feel safe and secured.
Q. Now that you have taken charge as the Managing Director of Kemppi India, what are your renewed action plans to accelerate the growth of Kemppi in consonance with the market growth? We have several plans to make the
Developing performance: Kemppi spends 20% of its revenue on R & D growth quantum in nature. Making the industry adopt Welding Quality Management will be the key thing. That will change the way we work and document in Indian conditions. Also, it will open up a lot of possibilities for green field projects like defence and aerospace. I, for one won’t look to impact the growth of KEMPPI against the market. Would steer KEMPPI INDIA to the blue ocean zone of ‘TOTAL WELDING MANAGEMENT’.
Q. What is the mark you have made in enhancing welding education in India? We have several tie-ups with institutes and universities. These institutes/cells are known as ‘ADVANCED WELDING CENTRES’. We are in a strong position to impart welding knowledge in India.
Kemppi’s Kempact RA power source for excellent power cost efficiency
158 | SEPTEMBER 2015 | ENGINEERING REVIEW
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ENGINEERING MASTERPIECE Âť Tech Trends
Special Purpose Flash Butt Welding Machine From Mechelonic Engineers Pvt. Ltd
T
he special purpose flash butt welding machine Mechelonic Engineers (MEPL) has developed for BHEL for welding tubes end-to-end for heat exchangers is truly an engineering marvel. MEPL was pitted against several others for developing this machine. The company worked for over three years to develop this SPM. The challenges involved were manifold. The testing criteria of the tube joint are critical. The tube is to be bent without cracking. The material build-up should be minimal. After the coils get assembled, a metal ball
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of 80-85% ID of the tube is passed from one end to the other to check free passage. MEPL met all these requirements and bagged the order. Subsequently it supplied three more machines to this power equipment giant. The machine is hydraulically operated, fully tropicalized and specially designed for heavy duty application where repeatability in performance is important. It is provided with a powered manual adjustment facility for proper alignment of the fixed and moving tubes before welding. For accurate and consistent weld results, fully solid state electronic controls are provid-
ed. All electrical controls are housed in a separate cubicle with required protection. The machine operation does not require any skilled labour. The welding parameters are easily settable through a user-friendly interface to the control system. Quality is assured with a PC based welding monitor.
For more information, Mechelonic Engineers Pvt. Ltd C230, Solaris, Sakivihar Roads Powai, Mumbai 400 072 Phone: 022-2857 1582, Email: sales@mechelonic.in
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161 | September 2015
AIR COMPRESSORS » TECH TRENDS
Rust Proof energy efficient Aipipe compressed air distribution system
W
e wish to introduce our self as 100% subsidiary of Eco Pipe Ltd Company, we are leader in the compressed air distribution market. After several years of research, Airpipe was introduced. On the initial note the improvement for compressed air distribution system is immense. A few of the most effective benefits that you could expect after renovation are as follows:Corrosion proof aluminum alloy piping. The Pipe material has been engineered so as to counter the common problem of corrosion which results in scaling and porosity resulting in pressure drop and leakages. As per the latest data from prominent External body institutes a leakage from a hole of a
size of 800 micros represents a loss of Rs 80000 annually. Minimal pressures drop by the virtue of long lasting internal smooth surface of the pipe resulting in laminar flow as compared to the turbulent flow of the mild steel pipe material. This results in huge energy savings. British compressed air society confirms for every I bar of pressure drop the compressor represents a 7 % increase in compressor energy cost Zero Leakages Our “Airpipe” pipe and fittings a system ensures that there are no leakages from the piping and the components and comes with a 10 years zero leak guarantee. Plus there are many more benefits such as: no water retention in the system, ability to take out drop line even when the system is charged, scientifically designed fittings which ensure
Mr. Santosh Kumar, Managing Director Instamod Airpipe Private Ltd.
Instamod Airpipe Warehouse
162 | SEPTEMBER 2015 | ENGINEERING REVIEW
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AIR COMPRESSORS » TECH TRENDS
full flow and minimum pressure loss at drop points, in built sturdiness and flexibility in the system to ensure any future expansions plus many more. A brief catalogue on the system is enclosed. We have in all more than 10000 installations world over. It would also be worth mentioning here that with our Aluminum piping one can earn carbon credit from
leading institute since it is green building concept . Instamod office & Warehouse located in West Delhi easily accessible from New Delhi station & airport ,one can take Delhi Metro to reach our office & warehouse which are located @ different places in Delhi within range of 15KM .
• • • • • •
+70°C (-30°C to +80°C*-30°C to +80°C Maximum working pressure: 13bar Vacuum Degree: 0.13bar absolute pressure Compatible with compressed oil Fireproof (Meet UL-90-VC standard) Suitable for outdoor installation Size from 20mm to 200mm
Technical specification • Working temperature: -20°C to
For more information, Website: www.airpipe.in
WHY AIRpipe ? Over GI Pipes AIRpipe
GI Pipe
Smooth InternalSurface
Rough Internal Surface
Constant, low friction factor, resulting in an unrestricted air flow.
Friction factor is almost double of an aluminium pipe, restricting the air flow. Due to corrosion, the friction factor increases over time.
Low initial pressure drop. (E.g. In a system with an air demand of 110 l/s, designed as a 400 m long ring of Ø50 mm (2”) pipes with P = 7 bar, the pressure drop (rP) equals 0.2 bar.)
High initial pressure drop. (E.g. In a system with an air demand of 110 l/s, designed as a 400 m long ring of Ø50 mm (2”) pipes with P = 7 bar, the pressure drop (rP) equals 0.37 bar.)
Requires lower loading pressure at the compressor and lower power consumption.
Requires higher loading pressure at the compressor and higher power consumption.
Standard painted blue (compressed air) or grey(inert gases) for easy network identification.
Pipes need to be painted in the appropriate color, adding to the total cost.
AIRpipe’saluminium pipes and fittings do not corrode. Their smooth inner surface keeps air clean, now and in the years to come.
Corrosion protection depends on the quality of the galvanization.
No risk of corrosion when cutting the aluminium.
When the pipe is cut, the galvanization is removed, resulting in a high risk of corrosion.
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BUSINESS AVENUES Information on latest manufacturing projects in India
INDEX Sr. No.
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182
2
WEST INDIA
184
3
NORTH INDIA
186
4
EAST INDIA
188
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lans to undertake construction of model school building at Rompicherla (v&m) in Chittoor district. The completion period is 16 months. Place : Chittoor Andhra Pradesh Andhra Pradesh Education & Welfare Infrastructure Development Corporation Ltd M Subba Reddy, Dy EE, Alipiri Road, Chenna Reddy Colony, Chittoor-517501, Andhra Pradesh. T: 0877-2288512, M: 9704701571
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he company plans to undertake construction of Medical College, hospital and allied facilities, up-grada tion of facilities and other amenities in the existing ESIC Hospital Campus at K.K.Nagar, Chennai, Tamil Nadu at the risk and cost of Indu Projects Ltd. Place : ChennaiTamil Nadu National Buildings Construction Corporation Ltd Sahu, DGM (Projects), ESIC Hospital Campus, KK Nagar, Chennai- 600078, Tamil Nadu. T: 044-24742337, nbcczo_chennai@yahoo.in
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lans for a greenfeld manufacturing facility at Vemgal near Bengaluru. The company will have an installed capacity of over nine billion tablets and capsules per year This unit willBengaluru Place : Karnataka GSK Pharma A.Vaidheesh - VP, South Asia & Managing Director, Dr. Annie Besant Road, Mumbai - 400030. T: 022-24959595, E-mail: askus@gsk.com
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MRC had recently invited Independent Safety Assessment service provider for Train Control & Signalling System of Kochi Metro Rail Project, from ISA frms who are 182 | SEPTEMBER 2015 | ENGINEERING REVIEW
empanelled in RDSO ISA panel for Metro Signalling projects/systems. Place : Kochi Kerala Delhi Metro Rail Corporation Ltd (DMRC) Navneet Kaushik, CSTE-II, 5th foor, C -Wing, Metro Bhawan, Fire Brigade Lane, Barakhamba Road, New Delhi-110001. T: :011-23417910-12 , E-mail: navneetkaushik@dmrc.org
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he state government plans to develop Amaravathi like a portâ&#x20AC;&#x201C;based capital city with waterways. Place : Andhra Pradesh Govern ment of Andhra Pradesh P. Narayana, Minister, Municipal Administration & Urban Development, Urban Water Supply And Urban Planning, Andhra Pradesh. T: 040-23450855,23453230 ,Ext:2744, E-mail: apmunicipalminister@gmail.com
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PSEZ is setting up container terminal at Ennore port. The company is hopeful of completing the frst phase of this project by March 2016 in place of Jan 2017. The frst phase capacity would be 0.8 million TEUs and the overall capacity of the terminal would be 1.2 million TEUs. Place : Ennore Tamil Nadu Adani Ports and Special Economic Zone Limited (APSEZ) Adani house, Shrimali Society, Near Mithakhali circle, Navrangpura, Ahmedabad - 380009. T: 079-25555686, 25555801, F: 25555500
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he company have decided in-princi ple to form a joint venture to set up a Greenfeld coal-fred power plant. Visakhapat am Place : Andhra Pradesh Rashtriya Ispat Nigam Ltd / NTPC Ltd www.engrreview.com
BUSINESS AVENUES Vijayawada Municipal Corporation G. Veerapandian, I.A.S, Commissioner M A Shaukoor, Chief Incharge, Jawaharlal Nehru Buildings,Vijayawada - 520001, Andhra Pradesh, T: 866-2421058, 2422400, M: 09866514159, E-mail: ourvmc@ yahoo.com,
B.S. Satyendra, Asst. General Manager, A’ Block, Project Offce, Visakhapatnam Steel Plant, Visakhapatnam-530031, Andhra Pradesh. T: 0891-2518431,2518301, F: 2750569, E-mail: satyendra_ban@vizagsteel.com
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ugmentation of Captive Electrical Power Plant capacity by 4 Mw at Annex to NSRY, Kochi at Kataribagh Dist. The completion is targeted in one year. Place : Kochi Kerala Military Engineer Services (MES) Brig M Indra Balan, Chief Engineer (NW), Kataribagh, Naval Base-PO, Kochi-682004. T: 0484-2666307, nwkch2-mes@nic.in, indrabalanm@yahoo.com
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lans to construct railway lines along China border has been initiated by Ministry of Defence as strategic line. Ministry of Defence has identifed four strategic lines along India-China border viz. (i) Missamari – Tenga – Tawang (378 Km.) (ii) Bilaspur - Manali – Leh (498 Km.) (iii) Pasighat - Tezu - Rupai (227 Km.) and (iv) North Lakhimpur - Bame (Along) – Silapathar (249 Km.). Place : Tawang Arunachal Pradesh Ministry of Defence Dhananjay Mohanty, Sitanshu Kar, Director General, Media & Communication PRO, 94 A, Directorate of Public Relations, South Block, New Delhi-110011. Tel : 011-23012255, 23015159, sitanshu.kar@nic.in, dprdefense@gmail.com,
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lans to assign design, engineering, supply, installation, testing and commissioning of 10 MWP grid based Solar PV Power Plant with single axis tracking on build, own, operate and transfer (Boot) basis at TTD land in Kosuvaripalli village near Thambal lapalli in Chittoor district. Place : Chittoor Andhra Pradesh Tirumala Tirupati Devasthanams A Venkatesuuarlu, Superintending Engineer, TTD, Administrative Building, K.T. Road, Tirupati-517501, Andhra Pradesh. T: 0877-2264201, 2264217, F:2264742, E-mail: seelecttd9@ gmail.com, pro@tirumala.org
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he MOU is signed with Hyderabad- based PPS Enviro Power for establishment of solar power units in Vijayawada. A total of fve new solar units are coming up in the city, two on the municipal corporation offce premises, and one each at Vidyadharapuram, Singhnagar and Ramalingeswara Nagar. Place : Vijayawa da Andhra Pradesh
www.engrreview.com
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he development authority plans to assign construction of protection works and formation of BT Road as part of the formation of 80 feet wide Master Plan Road from NH-16 to Madhurawada (Kapuluppada 100’-0) via Nagarampalem. The work is likely to start in three months. Place : Visakhapat am Andhra Pradesh Visakhapa tnam Urban Development Authority B Jayaram Reddy, Chief Engineer, Udyog Bhavan Complex, Siripuram Junction, Visakhapatnam-530003, Andhra Pradesh. T: 0891-2754133, M: 9866076918, 9866076917, E-mail: vcvuda@yahoo.com
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anaka Durga Flyover in Vijayawada will be constructed in fve phases. The land required for the fyover project is 28,000 sq mt plus and the same will be acquired as per the new Land Acquisition Act. Place : Vijayawa da Andhra Pradesh Vijayawada Municipal Corporation G. Veerapan dian, I.A.S, Commissioner M A Shaukoor, Chief Incharge, Jawaharlal Nehru Buildings,Vijayawada- 520001, Andhra Pradesh, T: 866- 2421058, 2422400, M: 09866514159, ourvmc@ yahoo.com,
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lans to set up a science park at its Narayanguda premises. Place : Hyderabad Telangana CSIR-Indian Institute of Chemical Technology (IICT) Dr. S Chandrasekhar, Director, Uppal Rd, Tarnaka, Hyderabad, Telangana 500007. T: 040-27193234, 27160387, E-mail: director@iict.res.in
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lans to double capacity at its Chennai plant in the next three to four years. The truck-bus radial capacity is being increased from 6,000 tyres to 12,000 tyres. Place : Chennai Tamil Nadu Apollo Tyres Onkar S Kanwar, CMD Apollo House, 7 1nstitutional Area, Sector 32, Gurgaon 122001. T: 124 2721000 ENGINEERING REVIEW | SEPTEMBER 2015 | 183
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lans to develop 21 small airports as part of its ‘Make in Maharashtra’ campaign within four years. These airports will be taken up in phases. Place : Maharashtra Government of Maharashtra Hemraj Bagul, PRO, Chief Minister Offce, 6th Floor Main Bldg, Mantralaya - 400032, T: 022-22024901, E-mail: hemrajbagul@gmail.com
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he manufacturer of inorganic chemi cals and textile plans expansion of its soda ash and textile production capacity. The investment is planned over a period of next 2-3 years. The expansion is planned in two phases at its Sutrapada plant located in Saurash tra. As part of phase-I, the capacity will be expanded by 1 lakh tonne targeted by FY2017. The capacity in Phase-11 will expand by another 1.5 lakh tonne. Place : Saurashtra Gujarat GHCL Ltd Sunil Bhatnagar, President - Marketing, Soda Ash, B-38, Institutional Area, Sector-1, Noida - 201301, Uttar Pradesh. T: 120-335-8000, 2535335, E-mail: sunilb@ghcl.co.in
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onsultancy services are invited for the peer review of the draft project report fnalisation of most suitable alignment for Goregaon Mulund Link Road and its bid process management . Place : Mumbai Maha rashtra Brihan Mumbai Mahanagar Palika S O Kori, Chief Engineer (Bridges) Engineering Hub, Building, Ground foor, Opp. Geeta Talkies, Dr. E. Mozes Road, Near Worli Naka, Worli, Mumbai - 400018. T: 022-24919252, F 24958001, E-mail: che.rt@mcgm.gov.in
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he companies have agreed to set up a 3-million-tonneper-year integrated steel plant at Satarda in Sindhudurg district. The project will be executed in two phases. Place : Sindhudurg Maharashtra POSCO /Shree Uttam Steel and Power Ltd. 1) Plot No. C – 1, Vile-Bhagad, MIDC Industrial Area, Taluka Mangaon, District Raigad-402308, Maharashtra. T: 021-40661000, 2). 512, 5th Floor, Park Centra, Tower A, Sector 30, Near 32nd Milestone, NH-8, Gurgaon 122001, Haryana. T: 0124-2382022, F: 2382028, (Gee Woong Sung, CMD)
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anufacturer of TMT bars and decorative paints plans to increase its steel making capacity of of its Rajasthan unit targeting 72,000 tonne from 60,000 tonne. Place : Bhiwadi Rajasthan Kamdhenu Ispat Satish Kumar Agarwal, CMD Amit Soni, AGM (Brand Promotion), 2nd Floor, Tower-A, Building No. 9, DLF Cyber City, Phase-III, Gurgaon - 122002 Haryana, T: 0124-4604500 (30 Lines), F: 0124-4218524, E-mail: kamdhenu@kamdhenuispat.com
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lans investment to double its production capacity at Pune in the next 3-5 years. This unit manufactures highend cath labs and mobile surgery Place : Pune Maharashtra Philips Healthcare India Dr.K Srinivas Rao, Chief Executive Offcer , B-35/1, Industrial Estate, Sanath Nagar, Hyderabad,500018 T:040-23811122, F:040-23811177 E-mail: info@medequip.in
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he company is implementing the design and construction of viaduct in Reach-1 between new airport and Sitabuldi stations from CH 6790m-14400m including viaduct www.engrreview.com
BUSINESS AVENUES in fve elevated station portions on the North-South corridor of Nagpur Metro Rail project. The work has already started. Place : Nagpur Maharashtra Nagpur Metro Rail Corporation Ltd Anand Kumar, EE, Metro House, 28/2 CK Naidu Marg, Anand Nagar-440010, Civil Lines, Nagpur, Maharashtra. T/F: 0712-2554217, md.nmrcl@gmail.com, nag. metrorail@hotmail.com, www. metrorailnagpur.com
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ackaging company plans to set up a plant for packaging material of liquid products at Sanand. Place : Sanand Gujarat Ufex Group Ashok Chaturvedi, Chairman and Managing Director UFlex Group, A-108, Sector - 1V, Noida - 201301, Uttar Pradesh. T: 120-4012345, F: 120-2556040, akc@akc.cc
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xpression of Interest invited for generator overhauling of captive power plant in 1OCL refneries Place : New Delhi Delhi Indian Oil Corporation Ltd J J N Satyarthi, Chief Manager (Engineering), Room No 429 Core 2 Scope Complex Lodhi Road New Delhi-110003, Delhi. Tel : 011-42125435, 42125713, E-mail: satyarthijj@indianoil.in
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he company plans to expand Mundra Ultra Mega Power Project (UMPP), by adding two more units of 800 MW each. Place : Mundra, Kutch Gujarat Tata Power Ltd. Cyrus P Mistry, Chairman Shalini Singh, Head-Corporate Communications, Corporate Center Block A, 34 Sant Tukaram Road, Carnac Bunder, Mumbai - 400009, Tel : 022-66658282 / 67171007 F: 67171950, 67171953, E-mail: shalinis@tatapower.com,
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lans to assign supply, installation, testing and commissioning of design based solar photo voltaic power plant at Ahmedabad Airport. The completion is targeted in six months. Place : Ahmedabad Gujarat Airports Authority of India (AAI) A K Sharma, Airport Director J Ravi, Joint GM Electrical, www.engrreview.com
Ahmedabad-380003, Gujarat. T: 079-22869211, 22858027,M: 9099914532, E-mail: jravi_aai@rediffmail. com
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he port plans to raise dollar loan to fund road-widening project. This would help faster evacuation of cargo. The two lane highway is proposed to be converted into four lane. Place : Navi Mumbai Maharash tra Jawaharlal Nehru Port Trust (JNPT) N N Kumar, Chairman Naresh Kumar, Chief Manager (Admn) & Secy., Administration Building, Sheva, Navi Mumbai-400707, Maharashtra. T: 022-27242233, 27244022, 27244022, 27244156. F: 27244178, E-mail: cma@jnport.gov.in,
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rovision of Water Treatment Plant of 1.5 Mld at Nagtalao near Jodhpur. The completion is targeted in nine months. Place : Jodhpur Rajasthan Military Engineer Services (MES) Bagirathi Pani, Chief Engineer, Jodhpur Zone, ECHS Polyclinic Complex, Opp MH, Jodhpur-342010, rajasthan. T: 0291-2515113, E-mail: bagirathi_pani@yahoo.com,cezjpz-mes@nic.in
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agged two orders from PGCIL for the supply and construction of transmis sion lines in Northern and Western ndia. Place : Western ndia KEC International Ltd Dhruti Parikh, Manager Communication, RPG House, 463, Dr. Annie Besant Road, Worli, Mumbai - 400030. T: 022-66670200, 66670235, F: 66670287, E-mail: parikhdh@kecrpg.com, Web: www.kecrpg.com
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IDC is having plans to develop a greenfeld Parule Chipi Airport at Sindhudurg on a Public Private Partnership (PPP) model. This airport will have an airstrip of 3,170 metre. IRB Sindhudurg Airport Pvt Ltd has got this project and has appointed L&T as the civil works contractor Place : Sindhudurg Maharashtra RB Sindhudurg Airport Pvt Ltd Sushil Pandey, GM-Projects, T: 022- 67335900, 66404220, F: 66751024, 2. Deepak Gadgil, Head (Realty, Airport and Hospitality), Pune. Tel : 020-25457480, 25459582, E-mail: sushil.pandey@irb.co.in ENGINEERING REVIEW | SEPTEMBER 2015 | 185
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lans to assign design, manufacture, supply, installation, testing & commissioning of telecommunication systems for Phase-1A of Lucknow Metro Rail Place : Lucknow Uttar Pradesh Lucknow Metro Rail Corporation Ltd Brajesh Mishra, Deputy Chief Signal and Telecomm Engineer, Administrative Building, Vipin Khand, Gomti Nagar, Lucknow-226010, Uttar Pradesh. T: 0522-2304014, dy.cstelucknowmetro@gmail.com, www.lmrcl.com
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lans investment to set up two manufacturing units in Assam with 25,000 tonne capacity each. The company has applied for land to the State Government at Tejpur and Guwahati. Place : Guwahati Assam,Berger Paints Ltd Abhijit Roy, Managing Director, K K Sai, Senior General Manager (Marketing), Berger House, 129, Park Street, Kolkata - 700017, T: 033-22299724, 22296005, kksai@bergerindia.com, E-mail: abhijitroy1@bergerindia.com
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lans to expand packing papers capacity from 72,000 TPA to 2,64,000 TPA at Bhopa Road in Muzaffarnagar, Uttar Pradesh. Place : Muzaffar nagar Uttar Pradesh Silverton Pulp & Papers Sanjeev Jain, Director, 9th KM. Bhopa Road, Muzaffarnagar (U.P.) 1ndia T:8941095985,M:9837027546, E:silvertonpulp@hotmail.com, silvertonpulp@gmail.com 186 | SEPTEMBER 2015 | ENGINEERING REVIEW
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VC pipe maker is having plans to set up three manufacturing units at Kahikuchi Gaon in Assam, Telangana and Uttar Pradesh. Place : Uttar Pradesh Skipper Ltd 3A Loudon St, 1st Floor, Kolkata - 700017. T: 33-2289-2327/5731/5732, F: 2289-5733, Web: www.skipperlimited.com
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he Himachal Pradesh has allotted the 960-MW JhangiThopan-Powari Hydel Project to the company. Place : Kinnaur district Himachal Pradesh Reliance Energy \Asgari Zaidi, Head (Corp Comm), Devidas Lane, Next to MTNL Exchange, Borivali (W), Mumbai - 400103, E-mail: corporate. communication@relianceada.com, T: 022-30098909, F: 30098853
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he company has recently commis sioned a 34 MW solar power project spread over 140 acre in Bhatinda district of Punjab. Place : Bhatinda Punjab Welspun Renewables Amrita Pai, Deputy General Manager (Corp Comm), 4th Floor 406, Hub Town Solarsys, NC Phadke Marg, Andheri (E) Mumbai - 4000619, T: 022-61408000, E-mail: amrita.pai@welspunenergy.com
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lans to assign installation and commissioning of rooftop solar power plants on build own operate (boo) basis at wagon repair workshop and coach mid life rehabilitation workshop, Nagra Jhansi. Place : Jhansi Uttar Pradesh North Central Railways www.engrreview.com
BUSINESS AVENUES Haryana State ndustrial and Infrastructure Develop ment Corporation (HSIIDC) Mr. A K Jain, Chief Engineer Mukesh Gupta, AGM, C-13-14, Sector 6, Panchkula, Panchkula, Chandigarh, 160012, T: 0172-2590481, E-mail: mkgupta_3@yahoo.com, amandeephsiidc@gmail.com, E-mail : ce@ hsiidc.org.in,
1. S K Agrawal, DRM, Jhansi-284003, Uttar Pradesh. T: 0510-2440324, 2. Atulya Sinha, Chief Works of Manager, Wagan Repair Work Shop, Nagra, Jhansi-284003, Uttar Pradesh. T: 0510-2333581, M: 9794825001, E-mail: cwm@jhs.railnet.gov.in, pacwmjhs@gmail.com
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etting up Solar PV Power Projects (10MW x 10 Projects) in Uttar Pradesh in open category under National Solar Mission (NSM) Phase-ll, Batch-ll, Tranche-I Place : Uttar Pradesh NTPC Ltd Asstt. Manager, A-8A, Sector 24, Noida-201301, Uttar Prdaesh. T: 0120-4948149, 4948174, F:0120-2410251, E-mail: nsmsolarnspdcr@ntpc.co.in
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lans to set up 100 MW (10x10 mw) solar power plant in Uttar Pradesh under the National Solar Mission. Place : Uttar Pradesh NTPC Ltd Deepna Mehta, DGM-Corp Comm, NTPC Bhawan, Scope Complex, 7, Institutional Area, Lodi Road, New Delhi- 110003. Delhi. deepna. mehta@gmail.com, T: 011-24387195, 24368283, 24360100, F: 24361018, M: 9650990565
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he Uttar Pradesh Government plans to provide 750 hectare of land to NTPC for developing a 375 MW solar park in a phased manner. Place : Jalon District Uttar Pradesh NTPC Ltd Deepna Mehta, DGM-Corp Comm, NTPC Bhawan, Scope Complex, 7, Institutional Area, Lodi Road, New Delhi- 110003. Delhi. deepna.mehta@gmail.com, T: 011-24387195, 24368283, 24360100, F: 24361018, M: 9650990565
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lans to construct 83.320 km six-laned Kundli-Manesar Section of 136-km long Kundli-Manesar-Palwal Expressway Project spanning fve districts. The project got clearance from Haryana Cabinet Sub Committee on Infrastruc ture. The project involves the construc tion of a six-lane expressway instead of the earlier proposed four-lane road. Place : Manesar Haryana www.engrreview.com
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lans to undertake design & construction of 35 mtr single span major permanent bridge with steel superstructure (through type) over departmentally constructed substructure (Chamsun Lungpa Nallah) at km 31.460 on KhalsarSasoma road under 1445 bcc/16 brtf under project Himank in Leh- Ladakh region. 0.56 Place : Jammu and Kashmir Border Roads Organisation Dhirendra Babu, Junior Engineer, 8 HQ, Director General of Border Roads / E8 section, Seema Sadak Bhawan, Ring Road, Delhi Cantt, New Delhi-110010. Delhi. T: 011-25686876, M: 9958249334, E-mail: bro-e8@nic.in
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our-laning of NH-58 from Muzaffarnagar to Nepali Farm is in progress. Out of 97 Km length, construction of new 2-lane in 43 Km has already been completed. Place : Uttar Pradesh National Highways Authority of India (NHAI) Hari Om Sharma, Chief Engineer Level-II, NH and Bridges Dehradun, G 5&6, Sector-10, Dwarka, New Delhi - 110075, T: 011-25074100 & 25074200, F:25093507, 25093514, D: 0135-2531868,M:9412996496
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our-laning of NH-58 from Nepali Farm to Rishikesh is also in progress which is being implemented through PWD, Government of Uttarakhand Place : Uttara khand National Highways Authority of India (NHAI) Hari Om Sharma, Chief Engineer Level-II, NH and Bridges Dehradun, G 5&6, Sector-10, Dwarka, New Delhi - 110075, T: 011-25074100 & 25074200, F:25093507, 25093514, D: 0135-2531868,M:9412996496 ENGINEERING REVIEW | SEPTEMBER 2015 | 187
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dco plans to set up mega sea food park in Khurda district. The detailed project report is submitted to the Centre seeking fnal approval. Place : Odisha Odisha Industrial Infrastructure Development Corporation (Idco) G.B Kar, Chief GM Planing and Cordination Saswat Patnayak, Expert (Project Management Unit), IDCO Tower, Janpath, Bhubaneswar - 751022, 9938339399,
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he company is implementing Paradip Refnery Project with 15 MMTPA capacity. The refnery will have, apart from a Crude and Vacuum Distillation Unit, a Hydrocrack ing Unit, a Delayed Coker Unit and other secondary processing facilities. The commissioning is targeted by October 2015. Place : Paradip Odisha Indian Oil Corpora tion Ltd J J N Satyarthi, Chief Manager (Engineering), Room No 429 Core 2 Scope Complex Lodhi Road New Delhi-110003, Delhi. T: 011-42125435, 42125713, E-mail: satyarthijj@indianoil.in
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TPC and Jharkhand Bijli Vitran Nigam Ltd (JBVNL) have signed up to form a JVC. The aim of the JVC would be to optimise utilisation of assets, improve performance. Apart from this the JVC will expand the capacity of Patratu Thermal Power Station in Ramgarh district. Place : Ramgarh Jharkhand NTPC Ltd. Arup Roy Choudhary, CMD Deepna Mehta, DGM-Corp Comm, NTPC Bhawan, Scope Complex, 7, 1nstitutional Area, Lodi Road,New Delhi- 110003. Delhi, T: 011-24387195, 24368283, 24360100, F: 24361018,
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M: 09650990565, E-mail: info@ntpc.co.in
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ECI and Madhya Pradesh Energy Development Corporation has formed a JVC named as Rewa Ultra Mega Solar Ltd. This company would implement 750 MW mega solar power project to be set up in Rewa district. Place : Madhya Pradesh MP Energy Develop ment Corporation Manu Shrivastava, MD Urja Bhawan, Shivaji Nagar, Bhopal - 462016, Madhya Pradesh. Tel: 755 2553595,
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lans to assign the design & supply of grid connected Solar Electric Power Plant (100Kw) To Be Installed At Roof Top of Ayudh Bhawan in Kolkata. Place : Kolkata West Bengal Ordnance Factories Board Pradip Kr Khan, Joint General Manager, The General Manager, Rile Factory Ishapore, P.O. - Ishapore Nawabganj, DistNorth 24 Pgs-743144, West Bengal. T: 033-25963518, F: 25937200, E-mail: enggoficeri.ofb@nic.in
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etting up tariff based off grid Solar Power Project of total 4 MWp capacity at various places of ECL by agency who will invest, install and maintain the project for 25 years and supply to injection point. The completion period is nine months. Place : West Bengal Eastern Coalfelds Ltd. C K Dey, CMD Molay Mitra, GM(E&M)/HOD, HQ, Sanctoria, P.O.- Dishergarh, Dist- Burdwan-713333, West Bengal. Tel : 0341-2520545, 2520035, M: 9434790330, E-mail: mitragmenm@gmail.com, www.engrreview.com
PRODUCTS
PRODUCT SHOWCASE
PRODUCT SHOWCASE Mounted points – especially for the machining of steel and cast steel
Email: info@supraindustries.com Website: www.supraindustries.com National Distributors for: Lukas-ERZETT, Germany
Building Energy Management System-New
Properties of workpiece material: Mounted points in various qualities are needed to cover the wide spectrum of the numerous steel types and their resulting workpieces. Industries • Machine tools • Automotive • Equipment manufacturers • Vessel manufacturers • Shipyards and much more • Examples of application: • General rough grinding • Fettling
• Rough grinding of weld seams • Finish grinding of weld seams LUKAS grinding tools: The wide selection of LUKAS grinding tools incorporates numerous shapes, sizes and qualities. You will find the correct tool from our standard range to solve most grinding problems irrespective of material to be ground, type of machine or any other influencing factors. These mounted points are designed for high stock removal and long tool life.
For more information Supra Industries SP-106,MIDC Bhosari,’S’ Block, Near Century Enka Ltd., Off Telco Road, Pune - 411 026 (India) Tel:- + 91 20 30685648, Fax:- +91 20 30685638 www.engrreview.com
A Building Energy Management System (BEMS) is a computer-based system that automatically monitors and controls a range of building services, including air conditioning, ventilation, heating, lighting and other consumers of energy within the building or sometimes groups of buildings. The functional aim of BEMS is to manage the environment within a building, so that energy use perfectly balances the way in which the building is used. ElMeasure provides a unique technique to integrate cutting-edge mechanical, electrical and building automation system technology into
real-world solutions. Our goal is to design buildings and systems that will have a smaller energy footprint and a much smaller impact on the environment. There are a number of important benefits associated with use of a Building Energy Management system. 1. It provides energy analysis, management and control information. 2. It enables equipment, air conditioning, lighting etc to be switched on and off automatically. 3. It optimises space heating within the building. 4. It allows monitoring of equipment status and
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PRODUCT SHOWCASE
environmental conditions. 5. The amount of wasted energy is minimized. This saves money and reduces carbon emissions. With the advent of the Smart Grid, these Building Energy Management Systems can help businesses better manage their electricity demand. With a varying price of electricity, the BEMS can program the system can turn on and turn off loads without sacrificing occupant safety, comfort, and productivity. BEMS can be used in different sectors such as,Health Care: Health Care establishments require large amounts of energy to heat and power them. Therefore large savings can be made by installing BEMS to optimize efficiency, while still delivering the best comfort conditions for occupants. Retail: Lighting, refrigeration and air conditions are large energy users in the retail sector. Inefficient energy use can lead to over-heating and over-cooling causing over consumption and spending. Manufacturing: Rising energy prices and the cost of raw materials are making it hard for manufacturers
to keep their production costs down and make a profit. Managing energy consumption across a manufacturing site with an effective BEMS can remove inefficiencies and reduce costs. Educational Institutions: Private schools, academies, colleges and universities are all large consumers of power. Energy intensive equipment, such as computers, lighting and air conditioning, are often used inefficiently, e.g they are left turned on overnight or at weekends, adding unnecessary cost to the bottom line. BEMS can be programmed with occupancy set points and calendar schedules, to ensure lighting and heating are not over-used during unoccupied times. Commercial / Residential: Occupancy comfort and building efficiency both need to be optimized in office / residential environments. However, the desire for comfort can often reduce the efficiency of the building, due to inefficient settings and programming of your building controls. BEMS can control lighting and cooling effectively to avoid unnecessary use of energy outside normal working hours or when ambient daylight levels are adequate.
For more information ElMeasure India Pvt. Ltd. No. 764, 4th Phase, 707, Yelahanka New Town, Bangalore - 560 106 Tel : +91 80 28461777 E-mail: marketing@elmeasure.com Website: www.elmeasure.com
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Versatile rotary position sensor Hall effect position sensor from BEI Sensors features a 50mm mounting hole spacing for drop-in compatibility with existing installations. A 1.5 Series AMP Superseal connector comes standard and the well-sealed, IP67 and IP69K package uses non-contacting technology, making this sensor exceptionally rugged and ideal for applications in harsh environments. With an extended operating life of up to 35 million cycles and a temperature rating from -40° to 125°C, the 9970 has been designed to perform in tough conditions typical of off highway vehicles. This heavy-duty design allows for precise motion control feedback in a variety of wash-down and dirty and dusty applications. Hall effect sensor comes in two
standard output configurations of 0-5V ratiometric or 4-20mA for ease of specification and use across applications. Unlike comparable sensors, the 9970’s ability to travel the full 360 degrees allows it to be used over a large range of rotary motion. This versatile position sensor also features overvoltage protection, preventing possible damage from installation errors. To limit radio interference, the 9970’s design is highly resistant to electromagnetic interference, up to 200V/m, about the strength of a microwave.
For more information Custom Sensors & Technologies (CST) 23, Trident Towers, 4th Floor, 100 Feet Road Ashoka Pillar Road, 2nd Block, Jayanagar, Bangalore 560 011 Tel: 080-41132204/05. Fax: 91-80-41132206. Email: india@cstsensors.com. Web : www.cstsensors.com
Mobilhybrid for power generators PV4Life GmbH offer New MobilHybrid for Power Generators that saves up to 50% diesel and reduces maintenance costs up to 60%. The MobileHybrid is switched between diesel generator and consumers. The MobilHybrid supplies loads with power and
controls the power generator when the internal batteries of the MobilHybrid are recharged via its start/ stop function. The power of the MobilHybrid and the diesel generator is added by the Power Boost function so that the diesel generator www.engrreview.com
PRODUCT SHOWCASE
can be smaller and more efficient. It can optionally be supplemented by 8 kWp solar panels with connectable module output to save further on diesel. The MobilHybrid is available in 3 sizes and 6 power levels to cover all mobile power needs. Salient features: diesel savings of up to 50%; operating cost savings 60%; payback periods less 2 years in part load operation; smaller power generator power with power boost feature; less noise emissions; 30% lower CO2 emissions; dimensions of a euro pallet; and optional energy supply by
photovoltaic; Three times overload capacity and UPS functionality in short Mobil hybrid is the product which provide Renewables and reliable power at affordable prices. MobilHybrid is German company having subsidiary in India Application of MobilHybrid: Construction, Mining, Defence, Telecom, Renewable Energy Integrations, Fire Fighting. Oil and Gas Explorations, Events, Minigrid and Island Grid, Rural Electrification, food processing, data centres etc.
For more information PV4Life GmbH AlbstraĂ&#x;e 7, 72581 Dettingen a.d. Erms Germany Tel: +49 (0) 176 56911835 +49 (0) 176 56911835, +49 (0) 176 56911835. Mobile: 098675-56726, 075069-41180. (India) Email: info@mobilhybrid.co.in Web: www.mobilhybrid.eu, www.mobilhybrid.de
Orbital welding set up Warpp Engineers Pvt. Ltd., leading solution provider for welding and cutting industry jas wide range of orbital pipe cutting, beveling and welding solution to suit different industry needs. These equipments are used in application where in high precision with consistent results are required. Orbital cutting set up provides perfect 90o cuts on pipes which can be used directly for automatic welding without any post cutting operations. Orbital welding set up is www.engrreview.com
fully automatic welding system to weld tube to tube, tube to elbow, tube to flange and tube to tube sheet joints. These machines
has easy to use software interface, making it very simple to use. Advanced technology along with good data base guarantees precise welding every time. The equipment has a
built in printer to print the set parameter and it has provision to store the real time data on a memory card which can be read on any windows based computer there by making full proof.
For more information WARPP ENGINEERS PVT LTD B-1005, Western edge-II, Near Metro Cash & Carry, Western Express Highway, Borvali (E), Mumbai-400066 Tel : 8080808737, 28542272/73/74, E-mail: sales@warpp.co.in, salessupport@warpp.co.in, Website- www.warpp.co.in
Seco extends X4 product line for reliable short-reach grooving and parting-off Seco continues to grow its innovative, highly productive X4 product line to expand the benefits of its short-reach grooving and parting-off system to an even greater range of applications. The line now includes larger radii, additional angled inserts and TGH 1050 grade The X4 multi-edge system meets industry demands for grooving and parting-off tools with narrow cutting edges and consists of indexable tangential inserts and a highly stable clamp design. These strong, dependable system components achieve high accuracy, repeatability, productivity and surface quality in external grooving and partingoff operations involving small parts, slim bars and tubes
made from a wide variety of common materials. In addition to the current radii options of 0.1 mm and 0.15 mm, Seco now offers eight new large radii CP500 grade insert versions with widths from 1.5 mm 3 mm with corner radii of 0.2 mm and 0.3 mm. These target those applications where customers require specific radii. With the larger radii options, customers can apply higher feeds while maintaining high quality surface finishes. Also added are two
ENGINEERING REVIEW | SEPTEMBER 2015 | 191
PRODUCT SHOWCASE
1.5 mm angled inserts with smaller radii available. The extended X4 line also includes the unique TGH 1050 grade featuring a very hard micro grain substrate and new PVD coating for efficiently cutting hardened steels. The new grade, which is available in six widths of 0.5 mm - 3 mm in MC and FG geometries, will benefit manufacturers in all industry segments, especially automotive. While it was designed for hardened materials, the TGH 1050 is
also well suited for machining superalloys/heat-resistant alloys often found in the aerospace and power generation industries. In testing, the TGH 1050 cut significantly faster and lasted much longer as compared with existing grades. For more information on X4 multi-edge system, please contact a local Seco representative or visit http://www.secotools. com/en-IN/Global/Products/Turning/Grooving-Parting-off/X4/
For more information Tools India (P) Ltd. Tel: 02137-667300 Email: seco.india@secotools.com Web: www.secotools.com/in
Z 6/42 ZIP have developed Philips star punch, +Plus -Minus combination head, washers forged/flanged type sc., Spring washers & Plain washers, Fitted shim sc, Square washers fitted terminal sc., Pan hd., CSK hd., Mashrum head., Trussed Hex head., Cheesed, Raised, Philister hd., Oval hd., Short thread length type, Captive sc., Extra long sc., Slotted and Philips star type, BT cut type sc. Standard Reference:It can be supplied as per IS, DIN, BS, JIS, ISO, BA standard & American Standards. Threads:MM size, BSW, BA, No size
4 to 12 no. NC/NF, UNC, UNF & BSF threads. Material’s Grades:M.S., Brass, En-8, SS 304. Applications:These items are used at Electricals & Electronics, Machine Tools, Automobiles, Home Appliances, Textiles, etc. and such other various Industries.
For more information Zenith Industrial Products E-122, Ansa Industrial Estate, 1st Floor, Sakivihar Road, Sakinaka, Andheri East, Mumbai - 400 072.
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Tel.: 022-2847 0806 / 6692 3987, Fax.: 022-2847 0705, E-mail : abc@precibolts.com | zenith@zip-india.com Website:- www.zip-india.com
MECO “SOLAR MODULE ANALYZER (Photovoltaic I-V Curve Tester) Model 9009” The MECO Solar Module Analyzer Model – 9009 is a portable analyzer used for testing, maintenance & finding efficiency of various parameters of solar panel and cell. Analyzer can be used to design Solar System to generate specific power. It can identify Solar Power System requirement, best angle of Solar Panel installation and Broken / Worn-Out cells. Solar Module Analyzer 9009 can scan solar cells/ panels upto 60V and 12A maximum. The portability of this device means that it is also useful in quality assurance at various stages on the production line and can be taken from one site to another. When used in the installation of solar panels, solar panel analyzer assists in determining the proper inverter size as well as optimum power output position of panels & helps to identify defective cells or panels that have worn out over time. The solar panel analyzer also provides the user with current and voltage (I-V) test curves, maximum solar power (Pmax) as well as current (Ishort, Imax) and voltage (Vnow, Vopen, Vmax).
Solar cell/ panel efficiency (%) is also easily determined using the unit. Solar Module Analyzer is supplied with user friendly software for Data Storing and Analysis. Users can store data (.CSV/. TAB) that can be read in MS Excel and print Waveform / Graph via printer. Other features: Max. Solar Panel Power (Pmax) search by Auto-Scan : 60V, 12A, Best Resolution of 1mV-1mA, Memory Size 100 Records, Large LCD backlight, Communicate with PC via USB Cable, Manual AC Adaptor and Rechargeable Lithium Battery, I-V Curve with Cursor to Display each Data Point
For more information Meco Instruments Pvt. Ltd. Plot No. EL-1, MIDC Electronic Zone, TTC Industrial Area, Mahape, Mavi Mumbai - 400710 www.engrreview.com
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Tel.: +91 251 3980 600, 3980 800; Fax: +91 251 3980 700 Email: connect@connectwell.com Website : www.connectwell.com
Tel: 0091-22-27673300, Mo.: 09323332435 Email : p.gawade@mecoinst.com Website : www.mecoinst.com
EMC Cable Gland
STH3, STH4, STH6 – Hinge Type Feed through Terminal Blocks in Poly 66: These Terminal Blocks are preferred for application where the connections are subjected to severe vibration. The wire is crimped to a ring / fork lug and is screwed on to the flat current bar of the Terminal Block. The fastening nut always remains captive in the hinged plastic carrier. The hinged carrier should be lifted to insert the lugs and then snapped into position. The nut can then be fastened to complete the connection. The nut can be operated using a standard screwdriver.
These Terminal Blocks have IP20 (Finger Safe) protection and do not need any additional shrouding. Two lugs can be connected to the Terminal without sacrificing the safety of the Terminal Block.
Technical Details: STH3
STH4
STH6
Material
PA66
PA66
PA66
Dimensions
9 X 47 mm
11 X 46 mm
18 X 63.5mm
Width X Length
47.2 / 54.7 /
52.2 / 59 / 56.4
63 / 70.1 / 69.5
Height-Din 35 /
52.1 mm
mm
mm
35-15 / 32
Clamping
1.5 – 6
Range:
sq.mm
1.5 – 6 sq.mm
contact with cable braiding. This not only helps in electromagnetic shielding but also gives an IP68 protection level along with strain relief to the cable. Cable glands with the long thread or reduced clamping are also available in our range.
Technical Details: Material
Brass Nickel Plating
Plastic Inlet
Polyamide 6
EMC Spring
Copper Berrylium
Sealing Ring
Neoprene
O Ring
Perbunan (NBR)
Protection Class
IP 68
Temperature Range
-40 to + 100 Deg. Celsius
Threads available
Pg, Metric
Approvals
UL, VDE & Halogen Free
1.5 – 35 sq.mm
Stranded Wire
Rated Voltage
1000V
1000V
1000V
Current Rating
41 Amp
41 Amp
125 Amp
For more information CONNECTWELL INDUSTRIES PVT. LTD. D-7, Phase II, MIDC, Dombivli - 421 204 INDIA
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EMC Cable Glands are used in applications which involve shielded cables for electromagnetic protection. These Glands help in maintaining electromagnetic integrity of the shielded cable by just tightening the gland. To get perfect shielding, the outer sheath of the cable is passed through the EMC gland. Tightening the gland enables a special spring inside the gland to come in
For more information CONTROLWELL INDIA PVT. LTD. C-203, Prithvi Park, Plot No. 4,5 & 6, Sector 30, Sanpada, Navi Mumbai 400 705. India Tel.: +91 22 2775 6293 Fax: +91 22 2775 8767 email: sales@controlwell.com website: www.controlwell.com
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Grinding Oil 1- Straight Grinding Oil for Gear Grinding Features of Grinding Oil No.1 • Translucent and low odor • Superior cooling properties • Non irritating / Non corrosive • Produces excellent surface finishes • Excellent filter-ability All grinding wheel compatible • Superior lubricity package • Excellent oxidation Stability / Long sump life Grinding Oil 1 is compatible with all types of grinding wheels. It can be used for grinding high-speed steel, cobalt, carbide, ceramics and hardened steel. Grinding Oil 1 can also be used in grinders that require the same oil for both lubricating the machine and the wheel / work-piece interface.
For more information Hangsterfer’s Laboratories, Inc.USA Sanjay Tools & Adhesives Mobile : +91 9822028518 / +91 9892516810 E-mail: hangsterfers@sanjaytoolsnsk.com Web : www.hangsterfers.com
Gandhi Automations : High Speed Doors
Unique advanced synthetic and natural lubricity additives in Grinding Oil 1 help keep the grinding wheels clean and free cutting allowing them to function properly. Conventional oils can allow build-up and packing of the wheel. This can lead to burned parts, smoke and scrap parts. Grinding Oil 1 helps maintain part integrity, surface finish and an overall great working environment.
Grinding Application: Primary
Secondary
Creep feed
Gear Grinding -Profile & Warm
Blanchard
Crush
ID and OD
Center-less
Cylindrical
Production
Milling Tooling
Diamond and CBN
Tool & Cutter
Dual-Purpose Grinding/Hydraulic
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Small
Gandhi Automations Pvt Ltd - India’s No.1 Entrance Automation and Loading Bay Equipment Company offers High Speed Doors High Speed Doors designed and manufactured by Gandhi Automations are sturdy, dependable and are the ideal solution for medium and large entrances. The doors are manufactured with European collaboration and technology with innovative and creative engineering. Fast moving functional and reliable doors are needed in industrial and commercial contexts. Gandhi designed and manufactured High Speed Doors are versatile and solid ensuring long-lasting reliability. The modular structure of the
curtains, assembled and joined by anodized aluminium extrusions, provides for a wide range of polyester sections available in a variety of colours. Wide, full-width window panels ensure a safer traffic and allow more light in. Their fast and easy replacement, in case of accidental tearing, saves money and time. The alternating metal tubular structure there inserted ensures high wind-resistance. Prime High Speed Doors are the ideal solution for internal and external entrances and effectively operate in any situation, even when strong winds are blowing and in rooms with high volume traffic. Sturdy and dependable, Prime is the intelligent door for medium and large entrances.
For more information Gandhi Automations Pvt Ltd 2nd Floor, Chawda Commercial Centre Link Road, Malad (W) Mumbai – 400064, India Off : +91 22 66720200 / 66720300(200 Lines) Fax : +91 22 66720201 Email : sales@geapl.co.in Website : www.geapl.co.in
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Cutting Tools
We Give u All types of Cutting tools in HSS / CARBIDE / Tin Coated / ASP-30 & Other materials . We can Also supplly all types of Cutting tools as per your Drgs.
MAKE/Brand : MICRO GERMAN / TPI INDIAN.
ITI-160(P) Portable Digital METAL Hardness Tester Advantages Largest screen 3 inch , showing all functions and parameters.it is the largest screen of leeb hardness tester , easy read and operate.
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• Continuous working period: About 150 hours (With backlight off, no printing) • Communication interface: USB1.1 • Outline dimensions: 210mm×85mm×35mm ( Instruments weight : 350 Gram)
ITI-1600 High-precision Digital Ultrasonic Thickness Gauge (NEW)
For more information Toolpost (india), BOMBAY . E-mail: ojus _itico@hotmail.com www.indiatool.net Tel: 022-23428862/09819345050
Main Application • Die cavity of molds • Bearings and other parts • Failure analysis of pressure vessel, steam generator and other equipment • Heavy work piece • The installed machinery and permanently assembled parts • Testing surface of a small hollow space • Material identification in the warehouse of
• Display: 3 inch screen , • Data memory : 600 groups max. (relative to impact times 32~1) • Printing paper: width is (57.5±0.5)mm, diameter is 30mm • Battery pack: 6V NI-MH • Battery charger: 9V/500mA
metallic materials • Rapid testing in large range and multi-measuring areas for largescale work piece Technical Specifications • Measuring range: HLD(170~960)HLD • Measuring direction: 360° • Hardness Scale: HL、HB、HRB、HRC、HRA、HV、HS
Ultrasonic Thickness Gauges are designed to improve safety and ensure reliability of material subject to corrosion or erosion. Corrosion gauges with their dual-element Specifications: Measuring Range
0.65 mm – 400mm (upto 500mm) (in steel)
Sound Velocity
1000~9999 m/s
Resolution
0.01mm/0.1mm or 0.001/0.01” selectable
Units
mm/inch (selectable)
Memory
Upto 2000 Groups (up to 99 Values for each file)
Accuracy
± ( 0.5%Thickness+0.04 ) mm
Alarm
preset upper and lower limit
Work voltage
3V( 2 AA alkaline batteries)
Work mode
Single point and scan
Interface port
USB
Dimensions
136 x 72 x 20mm
Weight
177 g
Display
3.5 digit LCD with EL backlight
Continuous working
280 hours (with EL backlight off)
period
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PRODUCT SHOWCASE
transducers are the primary inspection tool used to measure the remaining walls of components such as pipelines, pressure vessels, storage tanks, and numerous other applications.. Precision gauges use single-element transducers to provide the thinnest range and highest degree of accuracy possible.
Common applications include metals and a variety of non-metals (i.e. glass, ceramic, plastic, etc.). Standard Delivery: Main Unit,, TWO test Probes, Data Cable, Software, Coupling oil, Battery, Operation Manual, Carrying case. & Calibration Certificate Traceable to NPL-DELHI
For more information India tools & Instruments co. BOMBAY INDIA Tel: 09819345050/022-23428862 E-mail: ojus_itico@hotmail.com Web: www.indiatool.net
Avians: High Speed Doors Matching Performance to Speed & In Controlled Environment
In the present situations where the business experts are always interested to cut costs in running their facilities, High-speed doors make it possible by improving energy efficiency and controlling the flow of traffic at a temperature-controlled plant. These doors due to its high speed reduce the amount of energy required to operate the door, resulting in substantial savings and maintain the ambient environment with increased productivity, thus leading to higher profits. Avians High speed doors contribute
towards a fluid workflow. Fully customized, these doors are available in various types viz Standard Roll Up type, Fold Up type, Modular type with separate sections for easy repair and installation, Anti Crash type which stay harmless in case of any impact and Clean room type to improve Hygiene and sealing. They are made of high tear tensile strength and European PVC material available in various RAL colors. In order to provide visibility & seen through facility, Avians doors can be provided with fully
196 | SEPTEMBER 2015 | ENGINEERING REVIEW
transparent clear curtain or as a transparent vision section as well. The operating speeds of these doors range from 1 m/sec to 2 m/ sec with an operating cycle of 300 - 500 cycles per day, as per the application. In fact the speed of these doors can easily be altered to suit your specific need by the use of Variable Frequency Drive (VFD). It helps in maintaining the speed of the door and also facilitates noiseless operation of the door. Another operational advantage of our doors is the bottom safety edge sensors with auto-opening feature to avoid sudden, accidental closure of doors, when someone is passing through. Avians doors come with various advanced safety and operative accessories & sensors such as Radar, Loop Detector, pull cord, photocell, remote control etc. These accessories enable smooth and safe working of the door. In addition, the high-speed doors that Avians manufactures are light weight, maintenance-friendly, resulting in minimal fuss and service costs. Besides restricting entry and exit, our CE certified
high-speed doors are a key feature in the daily operation of most industrial areas. With vast application in various sectors such as food, pharma, packaging, chemical, clean rooms, engineering, automobile industries etc, they can be installed to a variety of situation to isolate men or machinery during operation, maintain internal hygienic condition, restrict movement on the factory floor and protect against dust, water and air contamination. An ISO 9001: 2008 certified manufacturer, Avians doors are constructed with sturdy parts and materials, and outputted with excellent craftsmanship. Every door that is manufactured is quality checked at various steps of the production process to meet the most stringent, industrial and international quality standards.
For more information Avians Innovations Technology Pvt Ltd Regd. Off.: 615/25, Pradhikaran, Nigdi, Pune - 411044 Corp. Off. & Plant: Gat No. 60-61, Dehu Moshi Road, Chikhali, Pune â&#x20AC;&#x201C; 412114 Board Line: +91 20 71 400 555 (100 Lines) Fax No. : +91 20 71 400 654 Email Id: sales@avians.co.in Website: www.avians.co.in
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,1'8675,$/ 352'8&76 /,67,1* 2) 7+( 0217+
A Actuator Line Agitators Air Bundles Air Cylinders Air Preheater Air Valves Airflow Meters Allied Equipment Aluminum Cutting Oil Analog & Digital Panel Meters Analytical Instruments Angle Pattern Needle Valve Anode Baskets APFC Solutions Aqueous Cleaners Arc Equipments Arc Validator Arc Welding & Cutting Arc Feed Auto Changeover Systems Automation Products B Backfill Compound Ball Bearing Units Base Mounted Valves Bayonet Heaters Beta Welding Helmet Boom Barriers Brake Motors
139 165 165 29 165 131 31 165 49 57 Back Page 166 165 41 37 27 204 163 204 166 75 197 157 25 165 204 5 73
C Cable Carrier Assembly 149 Cable Carrier Systems 149 Cable Drag Chains 109 Cable Glands 16, 17, 109, 121 Cable Jointing Kits 125 Cable Ties 115 Cables 16, 17, 127 CAM Software 133 CAM Switches 57 Capacitors 11 Carbon Steel Flanges 149 Cargo Lifting Slings 171 CBN- and Diamond Tools 155 Centrifugal Compressors 19 Ceramic Pump Parts 3 CHAIN & WIRE ROPE LUBE 49 Chain Hoists 69 Chain Pulley Blocks 69 Chemical Duty Pumps 131 Chemical Mixer 165 Chemical Process Equipments & Components 165 Chemical Reactors 159 Chuck 23 Clamp Meters 31, 57 Closed Trunking 21 CNC Lathe Inside Back Cover CNC Machine Inside Back Cover CNC Machining Center Inside Back Cover CNC Milling Machine Inside Back Cover CNC Turning Center Inside Back Cover CNC Vertical Machining Center Inside Back Cover Cold Weather Head Wear & Liners 87 Column Internals 165 Columns & Tower 165 Compressed Air Flow Meters 71 Compressed Air Pipeline Network System 85 Compression Fittings 166 Condenser 165 Conductors 125 Conduit Glands 109 Conduits 16, 17, 109 Connectors 16, 17 Consumables 75 Control Gears 125
Control Relays Controllers Conveying systems Corrugated Tube Heat Exchanger Current Transformers Custom Built Equipment Custom Built Structures Cutter Series For Copper Electrode, Aluminum & Plastic Cutting and Grinding Discs Cutting Oil Cutting Oils for Sliding Head Machines Cutting Systems Cutting Tools Cylinder Manifold Systems Cylinder Manifold with Delivery Staions D Data Loggers & Transmitters Dead Weight Pressure Tester Deceleration Products Dew Point Transmitter Die-Casting Applications Digital Multimeter Disposable Respirators Dock Levelers Dock Shelters Double Valves for Clutch/Brake Control Drag Chain Systems Drill Drives & Control Systems Duplex helical coils E Ear Muffs Ear Plugs Earth Pit Earthing Electrodes Earthing Rods EatherCAT Solutions Effluent Treatments Electric Chain Hoist Electric Motors Electrical CAD Software Encoders Energy Chains Energy Management System Engineering Softwares Environmental Duty Pumps Evacuation & Gas Filling Unit Evaporation Boats Exotic Metal Fasteners F Fall Protection Equipments Falling Film Evaporator Fans & Appliances Feed Leg Slide Gates Filters Finnishing & Deburring Fire Fighting Hoses Flashback Arrestor Flexible Cables Flexible Coolant Pipes Flue Gas Analyzers Flue-gas stack/ Chimney Fluid Power Products Folding Doors Forged Rounds Formed Cutter Foundry Applications Furnace & Parts G Gas Analyzer Gas Detector Gas Filling & Transfer Device
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Gatefold 57, 79, Back Page 159 51 57 159 159 23 155 49 153 27 173, 175 166 166 71 166 161 71 163 45, 57 87 5, 67 5 25 149 23 33 165 87 87 197 93, 197 197 81 37 61 125 89 9, 79 101 57 Inside Front Cover 131 166 165 165 171 165 125 165 25 163 170 166 101 149 71 159 25 67 149 23 163 159, 165 151 151 166
200 | September 2015
Gas Leak Detector Gas Metal Arc Welding Machine Gas Phase Filtration Systems Gas Regulators Gas Saver & Safety Switch Gas Springs Gas Stop Valve Gas Tungsten Arc Welding Machine Gauge Comparator Gear Boxes Geared Motors Girder Cranes Gravity Rollers Greases Grinding and Polishing Tools of Bonded Abrasives Grinding and Polishing Tools of Flexible Abrasives Grinding Machines Grommets & Junction Boxes GT 4000 Carbon Arc Gouging Electrode Holder H Hand Chain Hoist Hard Hats / Helmets Hard Water Cutting Oil Harmonics Analyzer Harnesses Head Protection Equipments Heat Exchanger Heating & Cooling Coils Heavy Duty Pumps Heavy Crane Girders High Pressure Compression Springs High Pressure Heat Exchangers High Pressure Hoses High Pressure Vessels High Speed Doors High Voltage Insulating Matt High-precision Digital Ultrasonic Thickness Gauge HMC Machine HMI Home Automation Hot Forging Lubricants Hot Water System Humidity & Moisture Meters Hydraulic Pipes Hydraulic Press I I/Oâ&#x20AC;&#x2122;s & Converters Impeller Industrial Autoclaves Industrial Connectors Industrial Control Systems Industrial Fasteners Industrial Forgings Industrial Gas Equipments Industrial Metrology Solutions Industrial Mixers / Blenders / Dryers System with Controls Industrial PC Industrial Plugs Industrial Sensors Industrial Shock Absorbers Indutrial Sockets Inline Valves Instrumentation Fittings Instrumentation Valves Insulation Testers Interface Modules Isolators J Jigs & Fixtures
151 117 157 166 166 161 166 117 166 73 91 69 149 49 155 155 143 109 204 61 87 49 115 87 171 165 165 131 159 53 159 166 159 5, 67 147
173, 175 Inside Back Cover 9 41 49 51 31 149 141 57 165 159 97 77 149, 165 149 27 47 159 81 104, 105, 107 83 161 104, 105 25 103 103 57 107 57 165
,1'8675,$/ 352'8&76 /,67,1* 2) 7+( 0217+
K KempGougeâ&#x201E;˘ ARC 800 Kemppi DataGun Knobs
204 204 149
L Large Reciprocating Oil Free Compressors Light Meters Lighting Systems Lightning Arrestor Linear Line Linear Slides Lockable Gas Springs Logistics Services Logout Tagout Products Lubricated Piston Compressors Lubricated Screw Compressors Lubricators
19 31 125 197 139 101 161 15 169 55 55 25
M Machine Automation Controller Machine Tool Tending Machine Tools Probe Systems Manual & Mechanical Valves Material Handling Equipments Metal Cleaner Metalworking Lubricants Micro Drill MIG/MAG welding Mild Steel Flanges Milling and Engraving Tools MMA Welding Modular Switches Motion Control Solutions Motor Analyzer Motorised Rolling Shutters Multifunction Meters MultiMeters
9 163 47 25 13, 163 49 153 23 204 149 155 204 125 81 111 5, 67 57 31
N Neat Cutting Oils Needle Valve Nickel Collecting Channel Non Return Valve Non-Destructive Testers Nylocking Rngs
37 166 165 166 173, 175 149
O Oil Free Piston Compressors Oil Free Rotary Screw Compressors Oil Free Screw Compressors Optical Rotary Encoders Orbital Machine Overlay Nozzle Oxy-Fuel CNC Cutting Machines Oxygen Analyzer
55 19 55 Gatefold 117 165 75 151
P Paint Coagulants Paint Strippers Paperless Recorders Pendant Control Station Petrochemical Duty Pumps PFC Capacitors Pillow Blocks Pipes & Pipe Fittings Plasma CNC Cutting Machines Plasma Cutting Machine Plastic Chains Plastic Composite Springs Plastic Standpoles Plastick Tool Pockets Plate Heat Echanger Plug Screw Conveyor Pluggable Connectors Polymer Bearings Portable Digital METAL Hardness Tester
37 37 57 149 131 119 157 149, 165 75 117 149 53 149 149 51, 65 165 107 101 173, 175
Portable Measuring Instruments Power Analyzer Power Backup Solutions Power Loggers Power Quality & Energy Analyzers Power Supply Power Terminal Blocks Power Tools Pre Treatment Chemicals Precision Measuring Instruments Precision Turned Parts Process Consulting Process Distillation Columns/Towers Process Plant & Boiler Structures Professional Tools Project Engineering Solutions Protective Goggles Protector Relays Proximity Sensor Pumps & Accessories
71 115 113 45 45, 57 57 107 155 37 99, 173, 175 121 Inside Front Cover 159 159 107 75 87 57 9 Back Page
R Radius End Mill Ratchet Lashings Ratchet Lever Hoist Reactor Reclamation Consumables Refrigerated & Desiccant Air Dryers Regulators Resistance Welding Solutions RIB / STD. Ball End Mill Robot Retrofit Rodless Cylinders Rooftop Mounting Solutions Rope Grab & Rescue Equipments Rotary Spherical Ball Digesters Rust Cleaner Rust Converter Rust Preventive liquids Rust Preventive Waxes Rust Remover
23 171 61 165 27 19 25 35 23 163 161 Inside Front Cover 171 159 49 49 37 37 37
S Safety Controllers 83 Safety Footware 171 Safety Glasses 87 Safety Gloves 87 Safety Valve 166 Scope Meters 45 Scraped Surface Heat Echanger 51 Seal Pot 165 Sectional Overhead Doors 5, 67 Self Retracking Life Lines 87 Semi Synthetic Cutting Oil 49 Sensors Gatefold Servo Motor 9 Sheet Metal Handling 163 Shell & Tube Heat Exchanger 51 Shielded Metal Arc Welding Machine 117 Shunts 57 Single & Dual Axis Tracker Inside Front Cover Skid Mounted Systems 159 Slide Bars 204 Sliding Doors 67 Small Reciprocating Oil Free Compressors 19 Smooth Tube Heat Exchanger 51 Socket Caps 149 Inside Front Cover Solar Home Lighting Solutions Solar Module Analyzer 137 Solar Power Meter 137 Solar Pumping Solutions Inside Front Cover Sound Meters Water Quality Testers 31 Special Metal Lining on Tanks 165 Special Metal Machined Components 165 Speed Reducers 91 Square End Mill 23 SS Pipes 167
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201 | September 2015
SS Plates Stainless Steel Flanges Stirrers Storage Tank Storage Tanks, Vessels & Receivers, Silos Submerged Arc Welding Machine Switchgears Switching Power Supply
167 149 99 165 159 117 7, 125 107
T Tachometers Tantalum Crucible for Diamond Polishing Tantalum Nuts, Studs Tantalum Repair Kits Tantalum Washers, Screws Taper Ball End Mill Taper End Mill Taper Radius End Mill Tapping Fluid Telescopic Line Tension Springs Thermal Blocks Thermal Cameras Thermal Imagers Thermometers Thermotip Thermowell Thread Mill Three Phase Energy Loggers TIG welding Titanium immersion heater Titanium lined or clad tank Traffic Safety Vests Transducers Transport Units Tungsten Carbide Burrs
31 165 165 165 165 23 23 23 49 139 161 107 31 45, 71 31 165 165 23 45 204 165 165 87 57 204 155
V Vaccum Pumps 166 Valves for Air Flow Controls 25 Vapor Duct 165 VCI Devices & Desiccants 37 VCI Films 37 VCI Papers 37 Ventuary 165 Vessels with Agitator / Mixer Drives Assembly 159 VF-2SS Super Speed Vertical Machining Center False Cover VFD 9 Vibration Meters 45 Vibration Testers 45 Video Inspection Cameras 31 Vision System 9 VMC Machine Inside Back Cover W Warehousing Equipments Wash Thinners Water & Wastewater Treatment Solutions Water Soluble Cutting Fluids Water Soluble Cutting Oil Wave Springs Weir Plate & Chick Plate Welding Automation Welding Consumables Welding Equipments Welding Inverters Wind-Mill & Parts Wire Rope Hoist Wires Wiring Management Solutions
13 37 Back Page 37 49 53, 129 165 27, 117, 204 27 75 123 159 61 43, 125 115
Z Zirconium Cerpentine Coil
165
3 Way Ball Valve
166
ADVERTISERS INDEX COMPANY NAME
PG. NO.
A
COMPANY NAME
PG. NO.
E
COMPANY NAME
PG. NO.
HARTING (INDIA) PVT. LTD.
97
A.C. AUTOMATION
161
E4 EVENTS
20
HAVELLS INDIA LTD.
7, 11
ACMEE - 2016
179
ELECRAMA - 2016
10
HPL ELECTRIC & POWER PVT. LTD.
43
ADOR WELDING LIMITED
75
ELECTROMATION - 2016
92
ADVANTECH INDIA
81
ELECTROMECH - TORQK
69
HRS PROCESS SYSTEMS LTD.
51
AUTOMATION INDIA WELDING TECHNOLOGY (P) LTD.
163
ELECTRONICS DEVICES WORLDWIDE PVT. LTD.
123
I
ENGIMACH 2015
172
ENGITECH EXPO - 2016
176
EPCOS INDIA PVT. LTD.
AVIANS INNOVATIONS TECHNOLOGY PVT. LTD.
67
B BHARTI ENTERPRISE
197
BOGE INDIA
55
BOSCH REXROTH INDIA LTD.
33
BRY-AIR (ASIA) PVT. LTD.
157
IESS 2015
74
IGUS (INDIA) PVT. LTD.
101
119
INDIA TOOLS & INSTRUMENTS CO.
173, 175
ERWIN JUNKER MASCHINENFABRIK GMBH
143
INGERSOLL RAND (INDIA) LTD.
19
ESAB INDIA LTD.
27
INORBIT TOURS PVT. LTD.
56
E-SQUARE ALLIANCE PVT. LTD.
169
INSTAMOD AIRPIPE PVT. LTD.
85
IPTEX 2016
180
F
C CHHATARIYA RUBBER & CHEMICAL INDUSTRIES
170
CNC SOFTWARE, INC.
133
COLE-PARMER
99
COLUMBUS McKINNON CORPORATION
61
CONNECTWELL INDUSTRIES PVT. LTD.
107
CONTROLWELL INDIA PVT. LTD.
109
CUSTOM SENSORS & TECHNOLOGIES
FRONT GATEFOLD
FLIR SYSTEMS INDIA PVT. LTD.
31
J
FLUKE TECHNOLOGIES PVT. LTD.
45
JANATICS INDIA PRIVATE LIMITED
29
JAY STEEL CORPORATION
167
JYOTI CERAMIC INDUSTRIES PVT. LTD.
3
JYOTI CNC AUTOMATION LTD.
INSIDE BACK COVER
G GALAXY EARTHING ELECTRODES (P) LTD. GANDHI AUTOMATIONS PVT. LTD.
5
GEISSEL INDIA PVT. LTD.
121
GIANTLOK INDIA PVT. LTD.
115
K
GRAINGER INDUSTRIAL SUPPLY INDIA PVT. LTD.
D
93
DESMI PUMPING TECHNOLOGY A/S
131
H
DOWEL ENGINEERING WORKS
141
HAAS AUTOMATION INDIA PVT. LTD. ENGINEERING REVIEW |
87
FALSE COVER
202 | September 2015
KEMPPI INDIA PVT. LTD.
204
KNOWELL INTERNATIONAL PVT. LTD.
157
KUEBLER AUTOMATION INDIA PVT. LTD.
79
KUMBHOJKAR PLASTIC MOULDERS
149
ADVERTISERS INDEX COMPANY NAME KUSAM ELECTRICAL INDUSTRIES LTD.
PG. NO. 145, 151
L LAPP INDIA PVT. LTD.
16-17
LEE SPRING COMPANY INDIA PVT. LTD.
53
M MACHAUTO EXPO - 2016
PG. NO.
P PAARTH VALVES PVT. LTD.
166
PANAM ENGINEERS LTD.
103
PAPEREX 2015
198
PC|SCHEMATIC
89
R 177
MAINI MATERIALS MOVEMENT PVT. LTD.
13
MECH ENGINEERS
159
MECHELONIC ENGINEERS PVT. LTD.
35
MECO METERS PRIVATE LTD.
COMPANY NAME
135, 137
COMPANY NAME
PG. NO.
SPS AUTOMATION 2016
178
SUMI CYCLO DRIVE INDIA PVT. LTD.
91
SUPRA INDUSTRIES
155
T TEJ INDUSTRIES
149
TESTO INDIA PVT. LTD.
71
RAVIN INFRAPROJECT PVT. LTD.
INSIDE FRONT COVER
THE BIG SHOW RAJKOT 2015
174
RENISHAW METROLOGY SYSTEMS LTD.
47
TINITA ENGINEERING PVT. LTD.
165
RISHABH INSTRUMENTS
57
TRANTER INDIA PVT. LTD.
65
RITTAL INDIA EPLAN DIVISION
INSIDE FRONT COVER & 1
U UVIRAJ GROUP INDIA
171
RMG POLYVINYL INDIA LTD.
147
W
23
ROLLON INDIA PVT. LTD. - INDIA
139
WALCHANDNAGAR INDUSTRIES LTD.
59
MGM VARVEL POWER TRANSMISSION PVT. LTD.
73
ROSS CONTROLS INDIA PVT. LTD.
25
WARPP ENGINEERS PVT. LTD.
117
MTEKPRO TECHNOLOGIES PVT. LTD.
111, 113
RR KABEL LIMITED
127
WIN INDIA 2015
38
MENNEKES ELECTRIC INDIA PVT. LTD.
104-105
METACUT TECHNOLOGIES
N
SAFEXPRESS PVT. LTD.
NATIONAL PRODUCTIVITY SUMMIT 2015
39
NEPTUNE (INDIA) LTD.
41
NI SYSTEMS (INDIA) PRIVATE LIMITED
77
OMRON AUTOMATION PVT. LTD.
15
XYLEM INDIA
BACK PAGE
Z SANJAY TOOLS & ADHESIVES
153
SEE LUBE TECHNOLOGIES PVT. LTD.
49
SHREE NM ELECTRICALS LTD.
125
21
SICK INDIA
83
9
SMALLEY STEEL RING COMPANY
O OBO BETTERMANN INDIA PVT. LTD.
X
S
ENGINEERING REVIEW |
129
203 | September 2015
ZAVENIR DAUBERT
37
ZENITH INDUSTRIAL PRODUCTS
149
29
WE ELECTRIC INDIA PVT. LTD.