Volume 14 No. 09 | September 2019 | ` 150
Total Pages 94 | RNI NO. MAHENG/2007/20212
Turning workplaces into safer places Industry-4.0-compliant solution with OPC UA ■
PSC1 safety controller with built-in OPC UA server
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Forwarding of extensive process data and data records from Schmersal products
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Simplifies manufacturer-neutral data exchange
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Supports predictive maintenance
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In combination with SD bus: display of advanced diagnostics data www.schmersal.in Mail id: Info-in@schmersal.com Phone: 02138614700
Publisher Shilpa Vinayak Kadam Editor Rajeev lyer CEO Shekhar Dongre
CEO CORNER
Assistant Editor Shweta Nanda Marketing Team Ladoji Pendurkar, Amol Powle, Bhavin Shah, Bharat Shah, Vinod Surve, Hiren Shah Digital Marketing Kailash P. Print & Online Division Arun P. Shinde, Nandan S. Moghe, Ganesh B. Mahale, Dinesh S. Gawade Circulation Executive Satish Kadam, Amol Ranshur Legal Advisor Advocate Vijay S. Jadhav Branch Offices (Zonal) NORTH (Delhi & NCR regions) Sandesh Jain : 09810837877 / 09871602777 SOUTH (Chennai & Coimbatore) Y. V. Raghu : 09566141224 Bangalore E Vikram : 09591488434 Vaman : 09686721340 Hyderabad E Vikram : 09591488434 Kochi Sanjeev Nair : 09846249568 EAST (Kolkata & Eastern regions) Amol Powale - 09820488541 WEST (Maharashtra & Gujarat) Pune Kuldeep Kshirsagar - 09689403523 Nashik Abhijit B. Joshi : 09890002333 Rajkot (Saurashtra) Swapnil Bhatia: 09227909005
Head Office : Divya Media Publications Pvt. Ltd., 3rd Floor, Harmony Tower, N.S. Road, Thane-400 602. Maharashtra Tel: +91 22-25380574/75, Telefax: +91-22-25418254 Email: shekhar@divyamediaonline.com Website: www.isrmag.com Printed & Published by Shilpa Vinayak Kadam behalf of DIVYA MEDIA PUBLICATIONS PVT. LTD., Industrial Safety Review, Printed at Anitha Art Printers, 29, Oasis Industrial Estate, Next to Vakola Market, Santacruz (West), Mumbai - 400055, Maharashtra.
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INDUSTRIAL SAFETY REVIEW | SEPTEMBER 2019
Artificial intelligence: The role in modern security era Artificial intelligence poised to play a significant role in improving occupant safety in today’s commercial office buildings. Advancements in chip architectures and facial recognition technology are now making it possible for AIbased video analytics software to be used to manage huge volumes of video data to enhance the safety and security of people in buildings and businesses. The majority of video surveillance today is done manually with security personnel simultaneously attempting to view multiple video screens to identify anything that might represent a security issue. While it is easy to identify an intruder or explosion using this method, it’s often difficult to identify theft, unauthorized entry by an intruder or the delivery of the suspicious packages because many of these incidents go unnoticed in traditional surveillance systems. The inability to effectively identify these kinds of threats inhibits security personnel from taking pre-emptive actions which are often necessary to prevent public harm. The volume of data and manpower required to effectively monitor buildings today is reaching unmanageable levels making the provision of security both costly and less inefficient. The costs of hiring more security personnel to manage an increasing number of security cameras are often too high while the ability for the human eye to comb through video surveillance to find anomalies is extremely time-consuming. AI-based security surveillance systems can serve as a virtual security guard with unlimited capacity and endless attention spans capable of monitoring videos 24 hours a day seven days a week. Today a number of security companies Aegis AI, Evolv Technology, Deep Sentinel and others provide automated video and facial recognition technologies designed for airports, large venues, stadiums, offices and other public places that can significantly enhance security and public safety. Machine learning algorithms can be trained and customized for unique environments and circumstances based on inputs such as facial features, detect zones, masks and camera angles. Artificial intelligence applied to information security can engender images of a benevolent Skynet, sagely analyzing more data than imaginable and making decisions at lightspeed, saving organizations from devastating attacks. In such a world, humans are barely needed to run security programs, their jobs largely automated out of existence, relegating them to a role as the button-pusher on particularly critical changes proposed by the otherwise omnipotent AI.
CEO
SEPTEMBER 2019
CONTENT
COVER STORY
Agew Steel: Market Leadership by Quality & Reliability
22
Mr. Vipul Shah, Director Agew Steel Manufacturers Pvt. Ltd.
SAFETY INDUSTRY BUSINESS NEWS
TECH TRENDS
34 INTERSCHUTZ 2020 to focus on advanced technologies for civil protection
36 Smart energy IoT start-up 75F
®
raises $18 million in Series A funding
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China Hi-Tech Fair 2019 to showcase cutting-edge emergency safety technology
44
46
58
60
FIRE INDUSTRY TECH TRENDS
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INDUSTRIAL SAFETY REVIEW | SEPTEMBER 2019
SEPTEMBER 2019
CONTENT
SECURITY INDUSTRY BUSINESS NEWS
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Videonetics launches AI & DL powered industrial security & safety solution
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26
Matrix to showcase its range of IP-PBX and gateways at GITEX 2019
28 Hikvision introduces 2-wire modular Video Door Phone
TECH TRENDS
78 Securing ATMs 24/7 with help of intelligent security technology
80 CASE STUDY Contracting company centralizes attendance management for 25 construction sites with Matrix solution
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INDUSTRIAL SAFETY REVIEW | SEPTEMBER 2019
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Editorial Board
Editorial Index 75F
36
A ADOR WELDING
40
AGEW STEEL
22, 60
AMBETRONICS
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C Mr. Farooq Abdullah Managing Partner, Marvel Gloves Industries
Mr. Harsha Joshi CEO, Prolite Autoglo Limited
Mr. Deepak Kapoor Managing Director, FAAC India Pvt.Ltd.
CHINA HI-TECH FAIR 2019
38
H HIKVISION
24
I INTERSCHUTZ 2020
34
L LIBERTY SHOES
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M MARVEL GLOVES INDUSTRIES Mr. T. P. Singh Director - S&M, FLIR Systems India Pvt. Ltd.
Mr. Nishith Dand Director, Sure Safety India Pvt. Ltd.
Mr. Hariom Sharma Director-Sales & Marketing, Solus Security Systems Pvt. Ltd.
MATRIX
44 26, 28, 82, 84
N NORIK KONSULT
80
P PROLITE AUTOGLO
58
PYROGUARD
54
V VIDEONETICS Mr. Rohit Harjani, Country Manager, Indian Sub Continent, Hochiki Europe (UK) Ltd. – India Branch Office
Mr. Johnson Mathew Vice President Fire Products Gunnebo India Pvt. Ltd.
Mr. P.K. Balasubbramaniian President, VBS Corporate Support
24, 28, 83
Y YOKOGAWA ELECTRIC CORPORATION
Z ZKTECO
Contact : For editorial contribution E-mail: shweta@divyamediaonline.com For advertising material E-mail: advt@divyamediaonline.com
Mr. Kiron Kunte Director, Norik Konsult
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Mr. R. R. Nair Director, Safety & Health Information Bureau
INDUSTRIAL SAFETY REVIEW | SEPTEMBER 2019
Mr. Jiten Mohapatra General Manager - India Zkteco Biometrics India Pvt. Ltd.
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For accounts E-mail: accounts@divyamediaonline.com For online advertising E-mail: ganesh@divyamediaonline.com
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21-23 October 2019
ORGANIZED BY:
Time: 11am to 8pm Venue: Oman Convention & Exhibition Centre Muscat, Sultanate Of Oman
FIFTH EDITION OF OMAN’S ONLY AND MOST COMPREHENSIVE EXHIBITION ON FIRE, SAFETY AND SECURITY
EXHIBITION HIGHLIGHTS
For Enquiries and Information, please contact:
Mr. Navneeth K, Project Manager • +968 9123 7892 •
sales@muscat-expo.com
www.muscat-expo.com/ofsec
COVER STORY
Agew Steel: Market Leadership by Quality & Reliability In the last 40 years of its existence, Agew has carved out a niche for itself and the company has earned the reputation of a reliable supplier of world-class products using cutting-edge technology and state-of-the-art equipment
A
gew Steel Manufacturers. Pvt. Ltd. is one of India’s leading manufacturers of fire doors, steel windows, hollow metal doors, aluminium louvres and other allied products for more than 40 years. It is India’s first UL Certified Manufacturer of fire doors. Over the years, the company has made a distinct identity in the industry due to the quality of its products, technological superiority, timely execution of work, ethical practices, after-sales services and support systems. And is today India’s leading brand.
Product Range The company is a market leader in the range of products where it operates and manufacturers the widest range of steel windows and doors in India. It manufactures its products in collaboration with international groups. Fire Doors and Hollow Metal Doors are manufactured in collaboration
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INDUSTRIAL SAFETY REVIEW | SEPTEMBER 2019
with M/s Karpen Steel Products Inc. USA. Steel windows are manufactured with technical knowhow From M/s. Critalls London. Aluminium Louvres are manufactured in collaboration with M/s. James Sandy Pte Ltd Australia, while Bullet Resistant doors, temperature rise doors and oversize firedoors are manufactured in collaboration with M/s Ambico Ltd Canada.
Commitment towards Technology and Quality Over the last few decades, Agew has carved out a niche for itself and established the company as a reliable supplier of world-class products using cutting-edge technology and state-ofthe-art equipment. The company is a regular supplier to CPWD, MES, LIC, MAP Housing Boards, CGEWHO, Steel Plants, Power Projects, Telecom and other government, semi-government and private organizations.
Mr. Vipul Shah, Director Agew Steel Manufacturers Pvt. Ltd.
While the company’s products are widely accepted in India, it also exports its products to many countries, including USA, UK, Australia, UAE, Switzerland, Africa, Haiti, Caribbean Islands, Bangladesh, Middle East etc. The company is also involved in the development and production of customized works for restoration projects in the UK, USA, Australia etc. Currently, the company is involved in the development of advanced and sophisticated high-end windows with www.isrmag.com
COVER STORY
thermal barriers and weather stripping, as well as windows for hurricane prone areas for the UK & US markets.
Certifications With induction of latest technology and new state-of-the-art equipment, the company has been able to provide top-quality products. The fact is also validated by various certifications with which the company is accredited, including BS 476 Certification for Fire Doors and UL Certification for Fire www.isrmag.com
Doors. The company is India’s first UL Certified Manufacturer of Fire Doors and windows. UL (Under Writers Laboratories Inc. USA) is world’s largest certification agency for safety products. The group comprises of a skilled workforce of 140 workers & technical personnel who are managed by qualified persons at the management level who have international training experience. The group has in-house tool manufacturing, as well as product designing facilities.
For more information Web: www.agewsteel.com SEPTEMBER 2019 | INDUSTRIAL SAFETY REVIEW
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BUSINESS UPDATE
Hikvision reports 14.60% growth in half-year financial results
Hikvision has reported a total operating revenue of RMB 23.92 billion for the first half of 2019, representing a year-over-year (YoY) growth of 14.60%. Net profits attributable to shareholders of the company amounted to RMB 4.22 billion, a growth of 1.67% YoY. The company also reported strong financial performance during the second quarter of 2019, with 21.46% growth YoY in total
operating revenue and 14.98% growth YoY in net profits. The company maintained strong investment in R&D and accelerated development of trending technologies such as deep learning, big data, and intelligent IoT, which will enable the company to stay ahead of the curve in
innovation for the security industry. During the first half of 2019, the company further strengthened its operations at home and abroad with continued investment in local sales, marketing, and customer services operations. Hikvision’s new businesses
– EZVIZ, HikRobotics, Automotive Electronics, and Intelligent Storage – continue to flourish, gradually becoming a new source of development and long-term growth.
For more information, www.hikvisionindia.com
2019 First Half Year
2018 First Half Year (Adjusted)
YoY Change (%)
Total Operating income (RMB)
23,923,273,424.50
20,875,758,224.63
14.60%
Net profits attributable to shareholders of the Company (RMB)
4,216,755,210.24
4,147,395,535.86
1.67%
Note: the Company performed a retrospective adjustment or restatement of previous accounting data for business merger under the common control and the first implementation of New Financial Instrument Guidelines.
Videonetics launches AI & DL powered industrial security & safety solution Videonetics recently launched world’s first safety & security solution for Safer Workforce, Safer Workplace and Industrial Township Monitoring, powered by its patented DeeperLook™ - Artificial Intelligence & Deep Learning platform for critical infrastructure, heavy industries, manufacturing plants, factories, construction sites and warehouses to name a few. Indigenously developed on AI & DL DeeperLook™ platform, Videonetics Industrial solution is designed with emphasis on preventive security, centralized visibility along
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with efficiently complying to Occupational Safety and Health (OSH) and Safety, Health and Environment (SHE) standard. The industrial security & safety solution ensures safer workforce and help optimize business operations.
INDUSTRIAL SAFETY REVIEW | SEPTEMBER 2019
As per the International Labour Organization (ILO), nearly 2.8 million workers die each year from occupational hazards and work-related diseases. An additional 374 million workers suffer from non-fatal occupational accidents. The workdays
lost because of accidents cost as much as 4% of the world GDP. Apart from the OSH-related concerns, organizations are facing other challenges such as violence, terrorism, worker agitations, disgruntled employees, theft and pilferage. The solution suite has manifold applications, including Personal Protection Equipment (PPE) Detection such as safety helmets, safety jackets/aprons, safety glasses, safety boots etc, production/manufacturing floor area monitoring, worker behavior monitoring, person slip & fall detection, oil/
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Trademarks displayed in this material, including but not limited to Grundfos, the Grundfos logo and “be think innovate” are registered trademarks owned by The Grundfos Group. All rights reserved. © 2019 Grundfos Holding A/S, all rights reserved.
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BUSINESS UPDATE
water spillage detection, worker head count & zone monitoring, person occupancy & heatmap, fire & smoke detection, graffiti and vandalism detection, to name a few. There are many other use cases which can be developed to meet specific needs of an industry vertical. The solution also supports open framework for integration with thirdparty systems such as
SCADA, IBMS, HRMS, ERP, emergency evacuation systems, fire alarm and access control systems, etc. The platform can also integrate and communicate with external law enforcement and emergency service management systems like Dial 100, 102, Medical Services etc. Dr Tinku Acharya, Fellow IEEE, Founder & MD stated, “Videonetics is the first company to
introduce end-to-end AI & DL powered Safety & Security Solution for industries. Field-proven and tested with real-time video data of varied environment, our solutions are well-competent to solve industry’s dayto-day challenges as well as address critical needs such as mitigating safety & security risks, improving work environment, reducing production loss and improving profitability,
improving workers/ employees occupational safety, creating situational awareness, maintaining business continuity and optimizing operations for organizations, assets and infrastructure.”
For more information, www.videonetics.com
Matrix to showcase its range of IP-PBX and gateways at GITEX 2019 Matrix Comsec will unveil its server-based ANANT UCS and showcase its complete range of Business IP-PBXs, VoIP & GSM Gateways and new portfolio of IP Communication at GITEX Technology Week 2019, which will be held between 6th to 10th October in Dubai. ANANT is an enterprise-grade high capacity, high durability, high scalability and high efficacy software-based communication solution. It connects all the employees on a single platform. It offers a range of enterprise grade calling features that improves employees’ productivity and speeds up the decision-making process. With an in-call redundant system, ANANT UCS boasts of providing the best customer engagement. As a major highlight in IP-PBX domain, Matrix will showcase its new video conferencing solution, PARISAT VC - an Enterprise
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Meeting solution that sets a new benchmark by offering enhanced video and voice capabilities. Matrix PARISAT VC empowers organizations for faster decision-making process and creates enhanced customer experience. Moreover, Matrix will also showcase its Network Management solution – an all-in-one solution for central control of every connected Matrix communication servers and Gateways in the network. Matrix will exhibit its range of Gateways. Based on SIP (Session Initiation Protocol), these gateways
INDUSTRIAL SAFETY REVIEW | SEPTEMBER 2019
allow easy integration with most of IP-PBX, TDM PBX, Soft switch and Hosted solutions. Award winning series of Matrix Gateways are perfect for enterprise and carrier-class solutions. Starting from a single port VoIP adaptor to high density VoIP-GSMPRI-FXO/FXS Gateways, Matrix has one-stop-solution for every business need. Preloaded with superior voice quality and state-ofthe-art routing features, Matrix Gateways are ideal for multi-site connectivity, remote survivability and SIP trunking. Apart from
this, Matrix is also going to showcase its wide range of IP Communication Endpoints along with its enterprise video collaboration desk phone – SPARSH VP710. “GITEX is a major technology event bringing ICT professionals on a common platform. Matrix is all set to showcase its latest Telecom solutions at GITEX this year. We look forward to meeting key decision makers and service providers and give them a first-hand experience of our Telecom solutions that are redefining business communications and providing competitive advantage to our customers worldwide,” said Jatin Desai, Marketing Manager, Matrix Comsec.
For more information, www.MatrixComSec.com
BUSINESS UPDATE
Hikvision introduces 2-wire modular Video Door Phone Hikvision, the world’s leading supplier of innovative video surveillance products and solutions, has launched its new 2-Wire modular IP video door phone for retrofitting in multi-apartment buildings. This is an extension solution to already successful 2-Wire kits that are mainly used for small residential houses, using the same housing and components from the recently launched 2nd Generation IP Video Door Phone technology, also ‘inheriting’ it’s modular nature, which makes it flexible for any scenario. The Video Door Phone delivers all the benefits of IP surveillance through just two wires – data and power. This makes it simple to install, saving time and cost - great for retrofitting and modernizing large residential and office building projects.
Full HD images give a clear picture of the door area on your indoor station. IR provides excellent night vision, and the inclusion of WDR (wide dynamic range) means there’s no problem if the camera is faced with direct light from outside. All in all, your indoor station screen will give you a clear overview of your doorstep, and a mobile app means you can manage entry from anywhere you like. The modular nature of the
Video Door Phone gives the system massive flexibility, with a range of modules to choose to build the right system for the scenario. This can also be integrated with video surveillance, access control and intrusion systems so it can be a seamless part of any total security solution. The 2-Wire system can be combined with IP intercoms through a network that is connected to power and data distributors while also sharing
common accessories and modules. Typical applications for this new product will be in modernization of residential apartment buildings, school buildings and office buildings. “This extension to our Video Door Phone range is a great example of Hikvision as a smart home security solution provider, combining intercoms with Video Surveillance, Access control and intrusion,” said Bhupendra Kumar, Product Head, Video Door Phone, Prama Hikvision India. He further added, “It brings a variety of modern functions such as mobile app control, high resolution images delivered at high speed, and audio quality to bring residential intercom systems to the next level.”
For more information, www.hikvisionindia.com
Matrix becomes the first company to get TEC Certificate under the newly launched MTCTE Program Matrix, a leading manufacturer of enterprise-grade telecom and security solutions, is the first company to get TEC certificate under Mandatory Testing and Certification of Telecom Equipment (MTCTE) launched by TEC, Govt. of India. Ganesh Jivani, Managing Director, Matrix was honored with the TEC certificate from Anshu Prakash, Secretary Telecom, Government of India at an event organized by TEC at Sanchar Bhavan, New Delhi. “Having been a leading provider of IP-PBX, VoIP phones, Media Gateways and other telecom equipment, we
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INDUSTRIAL SAFETY REVIEW | SEPTEMBER 2019
recognize the necessity and importance of TEC certification.” said Ganesh Jivani, Managing Director of Matrix. Jivani further said, “Matrix Telecom solutions are offered in 50+ countries including India, USA, Canada, UK, Ireland, Italy, Spain, Portugal, Australia, Philippines, Indonesia, UAE, Africa and others. We invest a significant amount of R&D resources to ensure Matrix products meet the standards enforced in these countries. Compliance is an integral and important dimension of product quality at Matrix.”
Ganesh Jivani, Managing Director of Matrix receiving the TEC certificate from Mr. Anshu Prakash, Secretary Telecom, Government of India
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BUSINESS UPDATE
SAFETY INDUSTRY
INTERSCHUTZ 2020 to focus on advanced technologies for civil protection Civil protection is one of the main themes of INTERSCHUTZ 2020. It has been covered at previous shows, but what’s different about the 2020 edition, to be held from 15–20 June, is that it will feature at its own dedicated display. Companies from Germany and around the world will be using the showcase in Hall 17 to profile products and technologies for civil protection applications ranging from equipment and fit-out for alternate care facilities for mass emergency events to flood protection and decontamination systems. The civil protection sector is facing ever more daunting challenges. In like measure, demand is running high for all the necessary equipment as well as for mind sharing and networking among the players involved. “Civil protection is something that affects us all, and each of us needs to give it the attention and personal commitment it deserves,” said Christoph Unger, President of Germany’s Federal Office of Civil Protection and Disaster Assistance (BBK), adding: “This also means investing in new technology and promoting technological advancement.” Next year’s INTERSCHUTZ will feature purpose-designed vehicles and vehicle equipment, technical assistance and support equipment and disaster relief solutions, including alternate care facilities, mobile hospitals, emergency generators,
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water treatment solutions and civil protection measures for natural disasters. Big-name providers who have already registered exhibition space in Hall 17 are Elmag, Grizzly, INHAG, Kärcher Futuretech, Lanco, Mast-Pumpen, MFC, NRS, SHG Spechtenhauser and Tinn-Silver. They will be joining numerous civil protection and rescue services institutions and organizations who will also be putting their stamp on the hall’s dedicated civil protection showcase. Among them will be the German Federal Defense Forces, the European Commission and the German Ministry of Education and Research. Also represented –in the form of a closely coordinated showcase – will be three key German civil protection agencies: the Federal Office of Civil Protection and Disaster Assistance (BBK), the Federal Agency for Technical Relief (THW) and the German Lifeguard Association (DLRG). The BBK will be celebrating the 50th anniversary of Germany’s air rescue services and will mark the occasion by exhibiting the full range of key rescue
INDUSTRIAL SAFETY REVIEW | SEPTEMBER 2019
vehicles as well as a civil protection helicopter. Other key themes to be covered include individual emergency preparedness and resilience, international BBK projects, CBRN defense and the new Geokompetenzzentrum. The THW will be joining forces with the DLRG to present the EU’s joint “Flood Rescue Using Boats” emergency response module. Germany’s Workers’ Samaritan Federation (ASB), Red Cross, St John Ambulance and Malteser Hilfsdienst organizations will also be showcasing their civil protection services – however, not in Hall 17, but rather at their central pavilions in Hall 26. Interdisciplinary collaboration is of critical importance when it comes to civil protection. Doctors, emergency rescue services personnel and crisis intervention specialists are among the types of professionals typically involved in civil protection operations. That’s why the lead theme for INTERSCHUTZ 2020, “Teams, Tactics, Technology – Con-
nected for Protection and Rescue”, is particularly relevant to the fair’s civil protection showcase. “Modern technology of the kind we will be presenting at INTERSCHUTZ is critically important, but so too are the people who will need to use this technology,” said BBK President Christoph Unger. “In our national civil protection system here in Germany, those people are the frontline personnel in the fire services, the Federal Agency for Technical Relief and other first-responder organizations. Private-sector organizations also play an important role. In order to respond to crises and disasters effectively, all of these agencies, organizations and parts of government need to collaborate – and ideally that collaboration should be established before the crisis or disaster in question happens.” That’s where the latest digital technologies offer promising potential. “The civil protection sector has not been paying enough attention to the implications and benefits of digitization,” explained Albrecht Broemme, President of the THW. “I’m hoping INTERSCHUTZ will change that. We need to do more – especially on the R&D front. There needs to be more collaboration between researchers and developers on the one hand and technology users and providers on the other.”
BUSINESS UPDATE
SAFETY INDUSTRY
Smart energy IoT start-up 75F® raises $18 million in Series A funding 75F, a US and India-based global market leader in energy-efficient, IoT powered wireless building automation for commercial buildings, recently announced that it has completed an $18 million Series A round of financing co-led by Breakthrough Energy Ventures and Climate Initiative with participation from Building Ventures, Revolution’s Rise of the Rest Seed Fund, and Clean Energy Trust, making it the largest investment to date in the energy-efficiency technology category in the Asia Pacific region. The company, founded in 2012, has raised a total of $25 million to date. This marks the first investment for Oil & Gas Climate Initiative in the buildings space, and 75F aligns with Breakthrough Energy Ventures’ work to significantly reduce emissions from buildings, one the largest contributors to climate change. “We are honored to have this incredible group of investors backing our vision and helping 75F take an enormous step as the global leader in the industry,” said Deepinder Singh, CEO, 75F. “This strategic funding will allow 75F to invest in key positions, continue to innovate our product and customer solution, and strengthen our partner network across North America, Middle East, and APAC including India, Singapore China, and Australia.” Energy use in buildings is a $400 billion to $500 billion a year problem. Developing
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countries in Asia account for two-thirds of global energy growth, driving the growth of energy-efficient Smart Building Technology in this market. 75F’s intuitive, self-optimizing system is uniquely positioned to cater to this market as it saves up to 50% on HVAC and lighting energy, improves occupant comfort and enhances operational efficiency. Gaurav Burman, VP & APAC President, 75F added “The Asia-Pacific region is a key part of 75F’s global road map. It represents a unique opportunity given the high economic growth, increasing energy costs and the rising demand for cooling in warm climate regions. We have been gaining ground in this market, growing at triple-digits year on year, and see promise for continued growth in an addressable market of $10 billion. We are targeting success in various directions such as expanding to new countries, addressing new customer segments, developing new products and a new platform, and we look forward to delivering better services to our existing clients. APAC is also home to our R&D hub, the center for our supply chain operations. The capital infusion will help us strengthen our operations, build on our technological differentiation, and accelerate the pace of our pan-APAC expansion.” Traditional building controls systems are overbuilt and require extensive resources to install, setup, custom program, and maintain which
INDUSTRIAL SAFETY REVIEW | SEPTEMBER 2019
weather and room occupancy to regulate space and ensure comfort all year round. creates high costs of acquisition and ownership. The 75F system reduces install time, makes occupants more productive and comfortable, while cutting costs for facility managers. 75F offers a vertically-integrated smart building solution that includes wireless sensors, equipment controllers and cloud-based software, delivering predictive, proactive building automation right outof-the-box. Benefits of 75F’s solution include: Energy savings: 75F’s predictive, intelligent system reduces energy costs by 30 to 50% Improved air quality: 75F’s system knows when to take advantage of outside air to provide free cooling and improve the health and well-being of occupants Faster Return on Investment (ROI): The smart technology allows businesses to make better use of their resources. Quick, non-disruptive installation, enhanced productivity and savings from reduced energy use results in a typical ROI of under three years. Weather forecasting/ Increase comfort: Your smartphone knows when it’s going to rain – shouldn’t your HVAC system? 75F’s machine learning can track things like
Self-optimization: The smart HVAC solution begins learning the behavior of your building from the moment it is installed, offering maximized energy savings without sacrificing comfort. Scaled deployment: 75F’s system offers solutions that allow cloud scaling that can go across a businesses’ entire portfolio right out of the box Funds from this round will be used to scale support and operations, invest in R&D, upgrade office locations in both the Twin Cities and Bangalore, India, and open additional satellite office locations. 75F recently filled key marketing, supply chain, and finance leadership roles in the U.S. as well as a finance leadership role in APAC. The company is currently recruiting for sales, software engineers, and product engineers as well as service, support, and supply chain associates in both the U.S. and APAC. Breakthrough Energy Ventures (BEV) invests in companies that leverage innovative technologies to help address climate change. “Six percent of global and 12% of U.S. greenhouse gas emissions released into the atmosphere come from buildings,” said Carmichael Roberts of Breakthrough Energy Ventures.
BUSINESS UPDATE
SAFETY INDUSTRY
Yokogawa Electric Corporation acquires RAP International
Yokogawa Electric Corporation recently signed an agreement with UK-based RAP International Ltd. (RAP) to acquire all shares of the company and make RAP a wholly-owned subsidiary. RAP provides digitized solutions that support risk assessment, management of the permit to work (PtW) process, and governance of control of work (CoW) for all plant maintenance activities.
Integrating RAP’s electronic risk assessment and PtW software solutions with Yokogawa’s real-time plant condition monitoring is expected to drive safety assurance, reduce turnaround times, and support customers in providing enhanced protection for their people, assets, and the environment. Manufacturing plants rely on scheduled and unscheduled maintenance activities to keep operating, ranging from daily rounds by field service personnel to the replacement of major pieces of equipment
that can require shutdown of the entire plant for days or more. Yokogawa provides industrial automation solutions to optimize productivity and efficiency whilst at the same time assuring plant safety and asset integrity. The company already offers solutions that can monitor the health of plant equipment, and digital platforms to support field maintenance. RAP’s solutions will further enhance Yokogawa’s asset and safety assurance value proposition. Yokogawa will expand the
availability of RAP’s consultancy services and road-tested systems through its global sales network, starting in Europe. Simon Rogers, Head of Yokogawa’s Advanced Solutions Division, said, “One of the strategies laid out in our Transformation 2020 mid-term business plan is to expand our OPEX business, so in line with that we look forward to making this outstanding addition to Yokogawa’s safety assurance portfolio available to our customers around the world as soon as possible.”
China Hi-Tech Fair 2019 to showcase cutting-edge emergency safety technology The 21st edition of China Hi-Tech Fair (CHTF) will take place from 13-17 November 2019 in Shenzhen. CHTF is jointly held by Ministry of Commerce of The People’s Republic of China, The People’s Republic of China ministry of science and technology, Ministry of Industry and Information Technology, National Development and Reform Commission, Ministry of Agriculture and Rural Affairs of The People’s Republic of China, State Intellectual Property Office, Chinese Academy of Sciences, Chinese Academy of Engineering and Shenzhen municipal people’s government. To implement the disaster prevention and mitigation required by government, China (Shenzhen) International Emer-
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gency & Safety Technology Development Forum 2019 and China (Shenzhen) International Emergency & Safety Technology Exhibition will be held from 13-15 November 2019 at Great China (Shenzhen) International Exchange Square. It is the first exhibition at CHTF dedicated to emergency and safety technology. Emergency & Safety Technology Exhibition is approved by CHTF Committee, running collaboration with both Shenzhen Safety Management Committee Office and Emergency Management Bureau of Shenzhen Municipality. The organizers will join hands with Shenzhen Urban Public Safety and Technology Institute and Shenzhen of Academy of Disaster Prevention and Reduction to hold the exhibition, promoting the exhibition
INDUSTRIAL SAFETY REVIEW | SEPTEMBER 2019
theme of “Enhance Safety by Technology and Innovation Development”. Covering an area of 7,000 sq.m., a sizable number of excellent companies will appear at the exhibition as groups from provinces and cities and be organized as theme display. It’s where the cutting-edge technology and products of emergency safety industry will be showcased and business relationships will be built. The exhibition will also include a series of concurrent events, including emergency safety and technology development forum and sub-forums of emergency information management and advanced technology equipment, so as to build a platform in the industry to bring the information and promote communication. To discuss on the theme of
“Enhance Safety by Technology and Innovation Development”, China (Shenzhen) International Emergency & Safety Technology Development Forum 2019 and Sub-forums of Emergency Information Management and Advanced Technology Equipment will gather representatives of emergency management department, key scientific research institutions, top management of well-known enterprises, end-users and numerous other industrial pioneers to exchange experience of emergency management, discuss the most trendy information & promote cooperation between provinces and cities. The exhibition will be attended by 1,000 enterprise decision makers, 1,000 key distribution agents and engineers and 1,000 experts.
TECH UPDATE TRENDS
SAFETY INDUSTRY
Keep Hazards at Bay & Make Welding a Pleasure by S.K. Palit
S
afety is a critical consideration for any welding project. Arc welding is a safe occupation when proper precautions are taken. But, if safety measures are ignored, welders can face an array of hazards which can be potentially dangerous, including electric shock, fumes and gases, fire and explosions and more. In order to help keep welders safe, organizations such as the American Conference of Governmental Industrial Hygienists (ACGIH) and the Occupational Safety and Health Administration (OSHA) offer safety guidelines to help control, minimize or to help employers and workers avoid welding hazards. Employers should ensure that all workers comply with the following important guidelines in the workplace: • Read and understand manufacturer instructions for equipment • Carefully review material safety data sheets • Follow the company’s internal safety practices Awareness of the most common welding hazards and knowing how to avoid them ensures a safe, productive work environment for all.
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Electric Shock Electric shock is one of the most serious and immediate risks facing a welder. Electric shock can lead to severe injury or death, either from the shock itself or from a fall caused by the reaction to a shock. Electric shock occurs when welders touch two metal objects that have a voltage between them, thereby inserting themselves into the electrical circuit. For instance, if a worker holds a bare wire in one hand and a second bare wire with another, electric current will pass through that wire and through the welding operator, causing an electric shock. The higher the voltage, the higher the current and, thus the higher the risk for the electric shock to result in injury or death. The most common type of electric shock is secondary voltage shock from an arc welding circuit, which ranges from 20 to 100 volts. Bear in mind that even a shock of 50 volts or less can be enough to injure or kill an operator, depending on the conditions. Due to its constant change in polarity, alternating current (AC) voltage is more likely to stop the heart than direct current (DC) welders. It is also more likely to make the person holding the wire
unable to let go. To avoid secondary voltage shock, welding operators should wear dry gloves in good condition, never touch the electrode or metal parts of the electrode holder with skin or wet clothing and be sure to insulate themselves from the work and ground, keeping dry insulation between their body and the metal being welded or ground (such as a metal floor or wet surface). ADOR Welding Limited (AWL) offers a wide range of PPE (Personal Protective Equipment), like Welding Gloves, Safety Shoes and other safety products to ensure welders’ safety. In addition, AWL offers VRD (Voltage Reducing Device) as a built-in feature as an option, and also VRD Units which can be fitted externally to any AC or DC SMAW Welding machine, which keeps the secondary voltage down to a safe level of 18-20 V when no welding is being done (machine switched on, but in idle condition). Full welding power is automatically enabled whenever the welder strikes the welding arc. An even more serious shock, primary voltage shock, may occur when a welder touches electrically “hot” or “live” parts in-
TECH TRENDS
SAFETY INDUSTRY
side the welder case or the electric distribution system to which the welder is connected. This action can lead to a shock of 230 or 415 volts. AWL offers ELCB as an option in their welding machines to completely eliminate this hazard.
AWL has introduced in their range different models of Welding Fume Extraction Systems, both stand-alone as well as centralized systems (KING EXTRACTORS), with advanced technology, special filters and with or without built-in compressors
Fumes and Gases
Fire and Explosions
Overexposure to welding fumes and gases can be hazardous to the health of the welder as well as any other person who is working in the vicinity of the welding area. Welding fume contains potentially harmful complex metal oxide compounds from consumables, base metal and the base-metal coatings, so it is important to keep the head out of the fumes and use enough ventilation and/or exhaust to control the exposure to substances in the fume, depending on the type of rod and base metal being used. The specific potential health effects which relate to the welding consumable being used can be found in the Health Hazard Data section of the Safety Data Sheet available from the consumable manufacturer. Welding areas require adequate ventilation and local exhaust to keep fumes and gases away from the breathing zone and the general area. In most situations, a ventilation system- such as a fan, and an exhaust system or fixed or removable exhaust hoods- to remove fumes and gases from the work area are provided.
Welding arc creates extreme temperatures, and may pose a significant fire and explosions hazard if safe practices are not followed. While the welding arc may reach temperatures of 10,000 degrees Fahrenheit, the real danger is not from the arc itself, but rather the intense near the arc & the heat, sparks and spatter created by the arc. This spatter can reach up to 35 feet away from the welding space. To prevent fires, before beginning to weld, inspect the work area for any flammable materials and remove them from the area. Flammable materials comprise of three categories: liquid, such as gasoline, oil and paint; solid, such as wood, cardboard and paper; gas, including acetylene, propane and hydrogen.
Ergonomics When welding heavy material manually and during assembly welding the loads are very static. Positioning welding also gives high loads. Ergonomic control of Welder’s position, arrangement of rotating tables (rotators and turn tables) is important to reduce welder fatigue and chances
Ador safety products
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of poor weld quality.
Other Safety Considerations Welders should also be aware of other safety considerations within the work environment. For example, those working in a confined space or in an elevated area may need to take extra precautions. In any welding situation, welding operators should pay close attention to safety information on the products being used and the material safety data sheets provided by the manufacturer and work with their employer and co-workers to follow appropriate safe practices for their workplace. Good common sense is also key while opening cans of electrodes, keep hands away from sharp edges. Remove clutter and debris from the welding area to prevent tripping or falling. And never use broken or damaged equipment or PPE. To keep up with the most recent safety practices, welding operators should utilize resources from the American Welding Society (AWS), OSHA and welding manufacturers. By following these safe practices and using common sense, operators can stay safe and keep production moving with no lost-time accidents. Safety & Health Fact Sheets are provided in the ANSI Z49.1 Standards. [The author is Head-CCC & Strategic Support - Equipment, SGP & WAPS at Ador Welding Ltd.]
TECH TRENDS
SAFETY INDUSTRY
Poly / Cotton Knitted Seamless Gloves with PVC Dots
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he Dotted Gloves are mainly used as GRIP or ANTI SLIP Gloves. We produce the Gloves from various materials like Cotton, Poly/Cotton, Synthetic materials like Nylon, Polyester, Para-Aramid in variety of PVC Coating patterns & the most popular is POLKA DOTS screen pattern. The Dots provide increasing Gripping, while offering flexibility & also abrasion resistant for extended glove life. The PVC dotted gloves are available in single or both sides (for reversible use means four wearing surfaces). The Seamless Knitted liner gives more comfort & dexterity to the wearer with breathable knit construction for easy air circulation. The other options are full palm coat, wave pattern, criss cross, brick pattern. The usage of these Dotted Gloves are usually recommended for General maintenance, components holding, shipping and receiving, Handling, Packaging, Farm and gardening, General Purpose work, assembly, general maintenance, electronics, shipping, drilling & oil industries, glass industries, construction.
Features & Benefits These gloves are made from blended fibers like Cotton, natural fiber for comfort, while Polyester, a synthetic fiber to increase the strength and to some extent basic abrasion resistant & increased durability. These gloves are generally available in 10 & 7 Gauge in various thickness, colors & weights. These Poly/Cotton Dots are offered in Blue colour as standard model. But the dots colour can be offered in Black, yellow, Red, Green or as per the customers requirement. These gloves are offered at more economical priced. There is an option of different weights, sizes, dots pattern & also both sides dots for some of the models.
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Application • • • • • • • • •
General maintenance Shipping & receiving Food processing Light fabrication Shipping & Port Handling Drilling Rigs & Offshore companies Packaging Automobile Industries Material Handling .
For more information, www.marvelgloves.com
TECH TRENDS
SAFETY INDUSTRY
Comfort meets Safety Warrior safety shoes have now taken the standards a notch up by adding a new feature of comfort
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he Warrior shoes have built an enviable reputation on the safety front. Trusted all over for use in the most difficult terrains, the safety footwear is becoming the most sought-after brand in many industries. The footwear includes a number of safety features and conforms to the most stringent safety standards. The safety shoes have now taken
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the standards a notch up by adding a new feature of comfort. The Libe Active Socks that have been introduced in the premium set of Warriors come with anatomic twin color footbed made of comfortable and soft polyurethane. It helps to keep the foot dry, has antibacterial qualities and enhanced arch support. The 100% arch support helps prevent any long-term spinal
issues. The upper is made of a special breathable textile. With this additional feature, the Warrior shoes are not just safe but also the most comfortable safety footwear.
For more information, Website: warrior@libertyshoes.com
TECH TRENDS
SAFETY INDUSTRY
The era of smart PPE
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wenty years on, no conclusive definition of IoT has been widely adopted, despite a vast body of publications on the subject.2 One way to describe the IoT concept is to acknowledge a great proliferation of interconnected smart products with advancements in the field of sensor technology and Internet connectivity.3 In this approach, the Internet has been extended to encompass physical objects capable of communicating with each other. Thus, the Internet as a technology is here thought to form a sphere that could also accommodate a multiplicity of smart devices, and as such it is termed the Internet of Things. In another approach, the IoT concept is grounded in machines and devices equipped with sensors and actuators for executing actions. In this context, these interconnected physical objects delineate areas for Internet activity, such as collecting data, remote monitoring, decision-making
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algorithms, process optimisation, etc. Irrespective of the approach to defining the IoT, the concept is founded on four basic elements: • Objects equipped with sensors and actuators • A computer network connecting the objects • Data exchange and processing systems • Modules (e.g. computer applications) for generating information and making inferences The above elements constitute prerequisites for the IoT as physical objects themselves, even those possessing the most technologically advanced sensors and actuators, but without connectivity (computer networks) and without systems enabling data exchange and processing, cannot function in the Internet sphere. On the other hand, the presence of physical objects in the Internet sphere would
be pointless if they did not generate information (by means of applications). Within the IoT, objects are expected to be enabled with four basic functionalities: • Monitoring • Control • Optimisation • Autonomy The first two functionalities are associated with sensors installed in physical objects. The application of actuators and information-generating and inference modules can greatly enhance the functionality of such objects. Furthermore, monitoring, control, and optimisation may ensure levels of autonomy unattainable without the cooperation of all elements comprising the IoT. Thus, the IoT is a concept that presupposes the simultaneous presence of certain components and defines some of their functionalities. Thus, the IoT can be
TECH TRENDS
conceived of as an ecosystem in which objects communicate with one another, with or without human participation. The main application areas of this ecosystem are thought to be6: Simply speaking, the elements that may obtain, collect, send, or process data using a computer network (the constitutive components of the IoT) may be present in all areas of human life, that is, at home, at work, during travel, and indeed, wherever humans may find themselves, the only precondition being access to a network ensuring connectivity between those devices. This is schematically presented in Figure 1. The author of the IoT probably did not anticipate the vast number of devices that would be consistent with his novel concept, which has been growing rapidly over the past years. According to Gartner’s predictions,7 the global sales of IoT devices are going to reach 25 billion by 2050, which means a more than eightfold increase on 2013 (approx. 3.0 billion). According to sales data from the manufacturers of mobiles devices, in 2015 Apple sold 78.1 million smart devices for daily activity and vital sign monitoring, a major increase from 28.8 million the year before.9
Smart PPE systems Smart personal protective equipment (PPE) systems have also been defined in different ways. According to the current definition by the European Committee for Standardization (CEN), these are products containing smart textiles or having built-in electronic elements to facilitate the user’s integration with the work environment. Another definition, very similar to the one above,11 further specifies the design and functioning of such devices as individual PPE products or sets thereof incorporating smart and/or active materials or sensors and microelectromechanical systems enabling additional, specific functions, and especially active interaction between the user and the environment. Thus, the definition of smart
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SAFETY INDUSTRY
PPE systems depends not only on technological advancement, but also on assumptions concerning the materials and features that such products must possess. While the CEN’s definition12 mentions only “smart textiles” (a term that could be substituted, more broadly, with “active materials”), it is a critical part of the definition referring to materials or technology. Given that smart PPE has become a familiar notion in the occupational and health literature (OSH), and being aware of the evolution of its definition with scientific developments, we hereby propose the term “smart PPE systems,” which consist of personal protective products with integrated sensors and other hardware and software components enabling the transmission and storage of data from those sensors. If those data further lead to the generation of information triggering user interaction, the system should be deemed “smart.” Data may also be stored in identifiers and electronic modules. Given that electronic identifiers fulfil the function of an ID card, the safety of the data recorded in them is largely the responsibility of the users. Indeed, users should be aware of the fact that in the event of a loss or unauthorised sharing of the identifier, a third party may log into the system. In the case of modules enabling data transmission to the cloud, it is recommended that they do not record data, and in particular personal details, for the sake of data security. Modules transmitting data to the cloud are typically integrated with the PPE, either permanently or not. In the latter case, such modules may be external to the sensors and placed in a specially designed pouches or pockets. The permanent local storage or personal data would pose the risk of unauthorised access (e.g., by technical staff or cleaning personnel, etc.). The above example of data and information circulation in a work environment shows that in order to ensure the security of the data and
information generated by the system, one should implement independent security solutions for the three layers of the IoT architecture, that is, the perception, transport, and application layers. Perception layer security means preventing access of unauthorised persons to all physical elements of the system presented in Figure 2, that is, computers, electronic identifiers, sensors, etc. In this case, authorised personnel includes: • Smart PPE systems • Work supervisor • System maintenance specialist • Data administrator Importantly, users, who obviously have access to the sensors and alarm modules integrated with PPE, should not be able to modify their function. Any and all activities linked to the operation, maintenance, and calibration of those modules may be performed only by the designated person responsible for those areas. Identifiers should be accessible not only to the users, but also to the maintenance and supervising personnel. Access to the computer with software operating the system should be restricted to the maintenance and security staff, as well as the data administrator. Last but not least, only the administrator should be able to access the data in the cloud. In the transport layer, data security should be ensured by encrypting data and information transmission in all the instances shown in the diagram. The encryption of data transmission is the responsibility of the maintenance personnel. In the application layer, protection involves encrypted access points to all applications available in the cloud and on the computer (using a login, password, fingerprint verification, etc.). In this layer, it is the data administrator who is responsible for data security and who should verify passwords (for strength), login procedures, and the status of the resources stored in the
TECH TRENDS
memory of the computer supporting the system and in the computing cloud.
Suggestions Integrity, confidentiality and accessibility must be ensured for all data. Integrity means that the collected data are complete and collected with sufficient accuracy to generate the desired information while providing appropriate processing methods. According to the principle of confidentiality, the collected data / information should be only available to the authorised personnel. Finally, accessibility means that authorised persons should have access to the data / information whenever necessary. “integrity, confidentiality and accessibility must be ensured for all data� In order to ensure the safety of the data generated, stored and transmitted by smart PPE systems operating within the implemented security architecture, it is crucial for the employer to fulfil the following conditions. Fulfilling the legal requirements The procedures for generating, storing and transmitting data should comply with the applicable regulations (GDPR). The employer should appoint an administrator responsible for the security of personal data as well as a supervisor overseeing the work of smart PPE users and a maintenance officer responsible for the entire smart PPE system.
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SAFETY INDUSTRY
Training and keeping workers informed Smart PPE users should be informed about procedures for data generation, storage, and transmission. They should also be trained in the use of smart PPE systems and data access protocols. Obtaining consent from workers Smart PPE users should express informed consent for their personal data to be processed. Securing access Access to the various components of the smart PPE system should be enabled only for authorised personnel. Preventing data leaks To prevent data leaks, it is not recommended for monitored data to be sent to the employer’s servers or computing clouds. Ideally, the data should be recorded locally on the device used by the worker. Data may be sent only in justified cases. Under no circumstances should one post data (in particular sensitive data) on social networks.
Deleting data that are no longer needed At the end of work, all inessential data that were collected by smart PPE systems should be deleted, if possible, automatically. System control and supervision The efficient operation of smart PPE systems, both in technical terms (including penetration tests, sensor inspections, etc.), as well as in terms of compliance with procedures for the verification of passwords and personnel authorised to access the various elements of the system, is an indispensable element of data and information security. To efficiently implement the above-mentioned best practices, it is essential to follow general data protection and cyber-security recommendations applicable to all systems, and to smart PPE systems in particular. Of key importance is also a good understanding of the applicable regulations pertaining to the protection and flow of personal data.
BUSINESS UPDATE
FIRE INDUSTRY
Pyroguard expands to meet growing demand in India Pyroguard, the worldrenowned manufacturer of fire-rated safety glass, has significantly increased its capabilities in India with the expansion of its team. As part of its growth strategy, Pyroguard now employs three dedicated salespeople in the area, providing customers with direct support on each of their projects. Utilizing their expertise in the sector, the team works closely with individual customers to fulfil the precise requirements of their projects, delivering on time and to specification. Having successfully manufactured and supplied
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fire-rated glass solutions to a number of major developments in India since 2012, including Taj Vivanta, Dwarka Delhi; DIL Head Office, Thane, Mumbai; and Maulana Azad Hospital, Delhi – Pyroguard is a trusted partner across the country. “Pyroguard has been manufacturing fire-rated glass solutions for more than 25 years, and we’re proud to offer our customers in India an unrivalled level of expertise as a result,” said Ritesh Chhadwa, Sales Manager at Pyroguard. “While our operations span the globe, we pride
INDUSTRIAL SAFETY REVIEW | SEPTEMBER 2019
ourselves on our local service, ensuring each of our customers receives the very best support on their projects so they can install solutions which meet their unique requirements. “Our local team is central to delivering this high level of service. With recent investment, we’ve been able to expand our team in India even further to provide our customers with a consistent level of support. Coupled with our local partner network, our unique approach makes for a seamless supply of bespoke, fully-tested and certified fire-rated glazing systems,
making our business stronger than ever in India.” Offering the widest range of fire-rated safety glass solutions from a single source, Pyroguard boasts dedicated manufacturing facilities in the UK and France and an established international sales team which delivers unrivalled technical knowledge and an unbeatable level of local support.
For more information Website: www.pyroguard.eu
TECH TRENDS
FIRE INDUSTRY
Detect Flame before it turns catastrophic Ambetronics’ FL-4400 UVIR Flame Detector has been designed to provide fast and reliable detection and rapid response in the event of fire
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IRE – The most feared industrial hazard! is caused by chemical, mechanical, civil, electrical, or other process failures due to accident, negligence or incompetence. It can happen within minutes which then spreads as it searches for fuel. The next thing that can happen is a lifethreatening fire at your plant. Protection ensures that a minor event & a small containable fire does not turn into a catastrophic event which can devastate a business, the lives of workers and a community. But these catastrophic fires can be prevented by simply installing continuous flame monitoring equipment. Hence, to avoid such hazards, Flame Detector is most suitable solution as it responds immediately, because Flame Detectors are optical devices, that can respond to flames in less than a second. The new FL – 4400 UVIR Flame Detector uses single UV and triple IR sensors to detect the flame’s electromagnetic radiation in the ultraviolet (UV) and infrared (IR) wavelengths depending on the fuel source. In response to the flame radiations captured by UV and multi-IR sensors, a series of pulses is generated that is converted by the detector electronics into an alarm output. Ashish Shah, Managing Director at Ambetronics says, “We are very excited to have launched this state-ofthe-art Flame Detector that gives fast and reliable
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detection in the event of Fire. Our detector is designed to give long distance detection with remarkable protection and monitoring features that can be found in the market.”
Additional Features: • High immunity to false alarms • Field of View: 100° Horizontal, 90° Vertical, 120° Diagonal • Detection range: Variable as per Flame source • Rapid response – typically 5 secs • IP 66 protection class • Flameproof detector Enclosure • User programmable via HART or RS-485 • Attached Hooter cum Flasher – Optional • Multiple output option for maximum flexibility and compatibility: » Relays (3) for flame detection, fault and auxiliary » 0-20mA (stepped) » Optional HART protocol for setting configuration » RS-485, Modbus compatible The FL – 4400 UVIR Flame Detectors can be connected in different ways to provide varying degrees of information: 1. Stand Alone – The detector is fitted with internal relays that provide alarm and fault outputs.
2. Fire Alarm Panel – The detector is connected to a Fire Alarm Panel (FAP) as part of an overall site detection system. 3. Monitoring System – The detector provides a 4-20mA output that connects to a site monitoring system. The output provides multiple alarm and fault conditions. The advantage of this system is that the flame detectors can be incorporated into a system that is monitoring other functions on the site such as gas monitoring.
Typical installation areas for FL – 4400 UVIR flame detector include: • Wherever highly combustible materials are involved • Where there is a need for instantaneous response to flame • Wherever unsupervised areas require automated fire protection • Where there is a large capital investment to be protected Few installation areas include gasoline transport loading terminals, pipeline pumping stations, refineries, aircraft hangers, automotive paint spray booths, munitions production facilities, jet engine test cells, offshore drilling and production platforms, to name a few.
For more information, Tel: 022 – 61673056, Mobile: 9320737646 Email: sales11@ambetronics.com Website: www.ambetronics.com
TECH TRENDS
FIRE INDUSTRY
EVACUATION PLAN
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ost of us are familiar with the adage “Those who fail to plan, plan to fail”. In any venture, proper planning at the initial stages itself goes a long way in cementing its success and durability too. The ‘raison d’être’ of PROLITE is to serve the cause of safety in both private and business locations. To prepare for unforeseen consequences and help save life and limb and also property and assets. Prolite’s Autoglo series of signages as well as lighting solutions are popular for their quality and utility among our clientele and those who bond with us, stay with us. This is precisely because we not only guarantee the highest of standards in our product line but also ensure prompt after sales service. On the subject of planning again, PROLITE has prepared a series of solutions for those areas which have multiple entries or exits and also those which cater to new people most of the time who may not be familiar with precise contours and
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‘topography’ of the premises, so to speak. For those who may not be aware, it is mandatory to install detailed evacuation plans in strategic locations in sprawling or complicated areas where it would be difficult for someone to quickly find convenient escape routes in case of fires or blackouts. Hotels, theatres, stadia or similar institutions and industries simply must install self-illuminating evacuation plans to help unsuspecting victims who might get trapped in strange locations not knowing the nearest exit to escape in time when a calamity occurs. Ignorance being bliss, many opt for paper plans to be put up so that they can claim that they have taken necessary steps and yet save money. This ‘penny wise pound foolish’ approach could prove costly because in pitch darkness or even semi darkness a paper plan will not be of any use at all. Besides, such situations often cause people to panic and only a clear and simple solution that hits them in the eye may actually help them and
that is precisely what PROLITE offers in its evacuation plan signage. Evacuation plans need to be purposeful and for that we would need to be provided with the floor plan of the said premises in AUTOCAD format. Based on this, we could prepare and produce the illuminated maps which would light up brightly in case of power failure or even pitch darkness and provide a simple and clear roadmap of the premises for people to follow and proceed swiftly to safety. These plans could be in Flexyle sheet, Rigid sheet or Aluminium as desired by the client. We could also provide transparent plastic coating or cover to the plans to protect and preserve them in the longer term.
Website: www.prolite.in
TECH TRENDS
FIRE INDUSTRY
Bullet Resistant Steel Doors & Windows
F
or the first time in India Bullet Resistant doors and windows which conform to UL 752 (Standard for safety for Bullet Resisting Equipment) are introduced by Agew Steel under licence from M/s Ambico Ltd Canada. Bullet Resistant Doors are subject to the criteria established in the document UL 752. Ten distinct “levels” of Bullet Resistance are established ranging from a small .38 handgun through to a high powered military assault rifle. When selecting an bullet resistant door and frame, do so with reference to the anticipated threat • UL Level One Standard to protect against medium power small arms (Super 38 Automatic) • UL Level Two Standard to protect against high power small arms
(Super .357 Magnum Revolver) • UL Level Three Standard to protect against super power small arms (.44 Magnum Revolver) • UL Level Four Standard to protect against High Power rifle attack (3006 Rifle) where anticipated threat levels are extremely high. • UL Level Five to Ten for protection against military assault weapons using armor piercing ballistics. These doors are also available in wood finish.Bullet resistant steel doors and frames are secure from ballistic attack yet they have the appearance of standard hollow metal products. Our complete range of bullet proof door and windows are readily available and can be furnished with factory installed bullet resistant glazing.
W-40 SERIES WINDOWS
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gew Steel are India’s leading manufacturer of steel casement windows. Wide range of custom made hand crafted windows and doors are offered from hot rolled steel sections for all types of architectural requirement. W-40 series windows is a new evolutionary development in windows which offer heavy duty framing system with 47mm deep profiles which permit double glazing upto 22mm thick units.
The insulating glass units are drained and ventilated in accordance with modern best practices and double gaskets provide enhance thermal performance and weather tightness is highly improved. It is an ultimate solution which can meet with architectural and aesthetic requirements for any project. All corners of frames are electrically Fusion welded by flash butt welding ensuring a complete fused joint and
openable shutters in doors and windows are provided with double weather stripping with extended EPDM Gaskets for optimum thermal performance.These Steel Windows are provided with Hot Dip Galvanized to ensure high protection against rusting and can be provided with Polyurethane coating in desired colours to meet with individual or architectural requirement. For more information Web: www.agewsteel.com
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FIRE INDUSTRY
TECH TRENDS
Material fire testing: The critical factor
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fire in an aircraft poses a significant threat to life; owing to the large quantities of highly flammable fuel and limited possibilities for escape, the threat is particularly high compared to other situations. To reduce the fire risk for those on board aircraft, a combination of approaches is required: • On-going training of flight crews in fire emergency procedures • Use of mechanically resistant fuel tanks and modified fuel composition to limit the spillage of combustible liquid and formation of ignitable fuel-air mixture • Fire containment with the use of fire resistant structures to provide protection from fires in the fuselage and other high risk areas • Testing of electrical and oxygen systems to reduce the likelihood of system faults • Installation of fire alarm systems and effective automatic extinguishing equipment to increase available safe escape time • Ensuring emergency exit slides and ramps can withstand radiant heat • Use of materials and composites which do not add to the fire risk in terms of heat, smoke and toxic fume production With extensive use of polymers and composites in the construction of an aircraft, this article focuses on how to improve safety by ensuring such products have appropriate fire performance in terms of limited ignitibility, flammability and secondary fire effects.
How we assess materials today Materials and composites used in the construction of transport category aircraft must comply with national and international regulations with most countries having adopted the U.S. Federal Aviation Regulations (FAR). These regulations consider that limiting flammability and smoke density will adequately control the toxic fume production. This said, aircraft manufacturers such as Airbus, Boeing and Bombardier, impose additional toxicity requirements. The flammability and smoke density test methods for a given application are largely standardised, based on the FAR 25.853 standard.
Bunsen burner tests These tests are used to assess a material’s flammability using a small Bunsen burner flame with 38mm in length and at 843˚C. The tests apply to almost all parts in the cabin and SEPTEMBER 2019 | INDUSTRIAL SAFETY REVIEW
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materials are assessed using the vertical flame test. The flame is applied to the lower edge of the specimen for either 12s or 60s (dependent upon application). In order to be classified as ‘self-extinguishing’ the material must show limited flame spread and after flaming, and flaming droplets must extinguish within a given time. In addition to being tested in the vertical orientation, liners for cargo compartments must be tested at a 45˚ angle; for larger aircraft this test is only conducted on the floor panels with a separate Kerosene burner test being conducted on the walls and ceilings. The flame is applied for 30s, and no flame penetration is allowed; additionally there must be limited after flame and glowing time. Windows are tested in a horizontal orientation, with the flame impinging on the specimen for 15s. This test method is also used in the automotive industry. The parameter used for classification is the rate of flame spread across the specimen. Finally, there is a 60˚ test for wires and cables, which is conducted in order to classify them as ‘self-extinguishing’. When exposed to the flame for 30s, there must be no wire breakage, limited flame spread and after flaming; flaming droplets must extinguish within a given time. Typical test chamber in which smoke and toxicity testing is conducted for materials used in an aircraft.
Kerosene burner tests The kerosene burner seat test was introduced in 1984. In this test, the burner attacks the side of the seat for 2 minutes, which is intended to replicate a post-crash fire burning through the fuselage. The percentage weight loss must not exceed 10% and two of the three tested seats should have a burned length that doesn’t exceed 430mm. These requirements aim is to ensure the seat does not contribute significantly to the heat and smoke production. For large aircraft, the wall and ceiling lining of the cargo compartment is assessed using a kerosene burner test (much more severe ignition source that the Bunsen burner). The wall and ceiling panels are replicated in the test, with the flame being applied for a period of 5 minutes. The panels must not be penetrated during the test, and peak temperature 102mm above the panel must not exceed 204˚C.
Smoke development test These tests are used to access the density of the smoke produced when the specimen ignites. The test is conducted in a 0.5m³ chamber where the specimen is exposed to both radiant and direct flame heat sources and the obscuration of a white light beam is used to measure smoke density. The toxicity test is generally conducted in conjunction with the smoke density test. These toxicity tests, which have generally been developed by aircraft manufacturers, tend to utilise different test procedures. The results from one test cannot be automatically equated to another.
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FIRE INDUSTRY
Rate of Heat Release test These tests are used to measure the speed of heat evolution for materials under controlled conditions. Typically, The Ohio State University (OSU) heat release rate apparatus is used. Vertically-oriented test specimens are placed within an insulated test chamber and exposed to a radiant heat and pilot flame insult. As specimens burn, temperature rise is measured and calculations are made to express energy produced per unit area and power produced by unit area.
How to assess materials in the future Whilst product performance assessments employed today significantly reduce the fire risk, there is still room to improve. In the last 10 years, over 3000 fire incidents have been recorded with around 40 being fatal [FAA]. With the expected growth in air travel, fire fatalities are said to increase by four percent annually. Consequently, we aim to further improve fire safety. Between 2011 and 2014, the European Commission funded the project ‘AircraftFire’ which aimed to increase passenger survivability during major fire scenarios, particularly in new generation aircraft, e.g. A350 or B787. The project produced simulations of fire events, which input fire test data into models and combined them with the results of the project’s evacuation time modeling and fire detection / suppression review to enable regulators to decide if / how current fire safety practices need to be adapted. Due to the international nature of aviation, greater attention must be paid to the harmonisation of aircraft material fire testing standards. Although most fire tests for aviation materials are the same through different jurisdictions, aircraft manufacturers police their own projects and impose additional fire tests they believe relevant. Although not a regulatory requirement, we see a variety of different toxicity tests conducted and a practice that would now be hard to stop. The toxicity test would benefit from harmonisation, plus modernisation more in-line with that taken in the European rail and internal marine industries. Additionally, with the continuing use of private planes and commuter category aircraft, i.e. less than 20 seats, one would statistically expect greater fire incidents. Those planes are not required to meet the same flammability requirements as the transport category aircraft and although loss of life would be limited, efforts should also be placed on improving and testing the materials used in smaller aircraft.
Summary Regulations are in place, which mandate the assessment of products fire performance. For each product application, most of the mandatory tests required are standardised across the global aviation industry. However, toxicity tests specified by aircraft manufacturers are not standardised. The tests & criteria are specific to the product application. Work is ongoing to develop the material fire test assessments. Exova can provide advice on the test methods & criteria that apply on a case by case basis.
GET A GRIP WITH NINJA® GLOVES When workers cannot grasp objects securely, especially those that are wet or oily, the objects may slide through their hands and result in injuries or damaged products. Thus, a good grip is extremely critical for most mechanical jobs. Grips also differ from glove to glove. Wearing the right glove for the right application is key when it comes to hand safety. For this reason, it is important to know the functional differences in different types of glove coatings: • • • • • •
Flat Nitrile is excellent for dry grip Foam Nitrile offers good overall grip PU, or Polyurethane, delivers good overall grip PVC has good overall grip Latex gives excellent dry and good wet grip Neoprene is good for dry and wet grip
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FIRE INDUSTRY
Fire safety from hydrogen : Knowing the facts
B
y itself, hydrogen is colorless, odorless, tasteless and non-toxic. But when even small amounts of this seemingly harmless substance mix with air, it morphs into a major fire hazard. Therefore, industries that use hydrogen require leading-edge flame and gas-leak detection technologies to ensure a safe environment for people and processes. Hydrogen, the first element in the periodic table, is the most abundant chemical substance in the universe. On earth, it is normally found in combination with other elements (in water molecules, for example) but rarely in its pure form. In addition to its importance in the natural world, hydrogen plays a major role in many industrial processes. These include refining and food processing, as well as the production of fertilizer, plastics, pharmaceuticals, silicon chips and glass sheets. Every combustible gas burns differently, producing a signature flame. Compared to hydrocarbon flames depicted on the right and left above, a hydrogen flame (center) emits little visible light or IR radiant heat and therefore is more difficult for people and equipment to detect.
What makes hydrogen dangerous? Industrial users of hydrogen must deal with the highly reactive and explosive properties of this gas. In NFPA 704, the labeling system used to identify hazardous materials, the National Fire Protection Association gives hydrogen its highest rating of “4” on the flammability scale because it is flammable when mixed even in small amounts with ordinary air. In addition, it takes only a small amount of energy to ignite hydrogen. In fact, it can actually self-ignite, even without an external energy source, in cases where it is leaking from a pipe at a sufficiently high pressure. Making hydrogen even more danger-
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ous is the fact that, unlike a hydrocarbon flame, human senses cannot easily detect a hydrogen flame. People who come upon a hydrogen flame will not see it, even up close. Instead, they may see an area ahead of them shimmering, as if it were a mirage. They may also see sparkles, which are dust particles burning briefly in the flame. In addition, people approaching the flame will not feel intense heat. This is because hydrogen flames emit very little of the infrared (IR) radiation that causes humans to sense heat when standing next to a flame. With nothing to see and little radiant heat emitted to the environment, human senses won’t warn people to stop as they approach a hydrogen flame. As a result, they could unknowingly walk right into it.
Gas detectors: The first line of defense Fortunately for industrial firms that use hydrogen, gas detectors and flame detectors can work as a team to quickly identify a gas leak or a resulting flame. Since people cannot see, smell or taste hydrogen gas in average conditions, a gas detection system should be deployed to alert plant personnel of a leak before it ignites. Such systems can be considered the first line of defense in the case of a hydrogen release. If there is a release, fast detection makes it possible to stop the leak before it causes a fire or explosion. Two common technologies for detecting combustible gas are IR and catalytic bead (pellistor) detectors. An IR gas detector responds to gases that absorb IR radiation, such as hydrocarbon-based methane and propane. But since hydrogen cannot absorb IR radiation, IR gas detectors will not detect hydrogen and therefore are not recommended. This makes catalytic bead-type detectors the right choice for detecting
hydrogen at lower flammable limit (LFL) levels. A catalytic bead sensor detects any combustible gas that combines with oxygen to produce heat. If the gas can burn in the air, this sensor will detect it. The catalytic gas sensor usually consists of a matched pair of platinum wire-wound resistors, one of which is encased in a ceramic bead. The active catalytic bead is coated with a catalyst; the reference catalytic bead remains untreated. This matched pair is then enclosed behind a flame-proof sinter, or porous filter. In operation, the beads are resistively heated. When a combustible gas comes in contact with the catalytic bead surface, it is oxidized and heat is released, causing the resistance of the wire to change. The reference (or passive) bead maintains the same electrical resistance in clean air as the active bead, but does not catalyze the combustible gas. The sensor detects gas by comparing the currents. If they are different, the detector can alarm. If there is no gas cloud, both beads will have the same current and no alarm will occur. Materials rated a “4” in terms of flammability by in NFPA® 704 are those that that will readily burn at room temperature, including acetylene, propane and hydrogen gas. Catalytic bead detectors do have shortcomings. For one, they may not signal when they fail. They are also susceptible to poisoning, which can cause them to fail from exposure to silicones and other chemicals that are common in industrial environments. In these cases, the porous filter gets clogged, resulting in the active bead behaving in the same manner as the reference bead, which may affect the system’s accuracy or possibly prevent the detector from sensing gas. If the active bead in a catalytic detector cannot sense gas, the operator in the
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control room will have no way of knowing it. Therefore, periodic bump or proof testing with calibration gas is required to ensure proper sensor operation. When placing these gas detectors, users should keep in mind that hydrogen, the lightest gas, quickly floats upward and disperses. Because of this, installers should make sure the gas detector is located close to and above a spot where a leak might occur or hydrogen gas might accumulate – just above a valve stem, for example.
Hydrogen flame detection comes in several forms In addition to gas detectors, an optimal hydrogen safety team includes detectors that can sense a hydrogen flame quickly and accurately if a leak does ignite. One option for detecting hydrogen flames is a thermal heat detector. Detectors of this type will not alarm until the temperature of the area being monitored exceeds the detector’s trip point, so it is logical to position them directly above the possible site of a hydrogen flame. However, the source of a hydrogen leak may create a flame that is directed away from the detector. Further complicating matters, a hydrogen flame’s low IR radiation may not be enough to send a thermal heat detector into alarm. While thermal heat detectors are helpful, proper positioning is the biggest challenge. Another alternative is to use an optical flame detector that can detect a hydrogen flame. Compared to hydrocarbon flames, hydrogen flames emit little visible light. Technologies are available that detect hydrogen flames and include those that sense non-visible IR and ultraviolet (UV) radiation. UV flame detectors use anode/cathode Geiger-Mueller-type vacuum tubes, a technology dating back to the early 20th century, to sense UV radiation emitted by a flame. UV radiation enters the vacuum tube through a quartz window and strikes the cathode. The energy from the UV photon releases a photo electron and creates an electrical impulse as it travels
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to the anode. Since hydrogen flames radiate energy mainly in the UV band, UV flame detectors excel at fast detection of hydrogen flames. With the ability to spot a 24-inch plume flame up to 50 feet away, UV flame detectors also offer a good detection range. On the other hand, UV flame detectors are sensitive to arcs, sparks, welding, lightning and other UV-rich non-flame sources. These UV emitters can cause UV flame detectors to set off false alarms, which can have expensive consequences and reduce people’s sensitivity to real potential hazards. Therefore, UV flame detectors are best suited for locations isolated from sources of false alarms, such as enclosed rooms. Even here, however, the problem probably won’t be entirely eliminated since most enclosed rooms have ventilation ducts that can reflect UV from lightning and welding, thereby causing a UV flame detector to alarm. Detectors exist that utilize both ultraviolet and infrared (UVIR) technologies. These detectors require both UV and IR signals to be present for an alarm to occur. This offers better false alarm rejection capability compared to just UV detection alone. However, UVIR detectors are still susceptible to combinations of false alarm sources.
MIR flame detectors emerge as the favorite The false alarm challenges faced by UV and UVIR flame detectors are one reason multispectrum infrared (MIR) flame detection has become the preferred choice for detecting hydrogen flames in most indoor and outdoor settings. These flame detectors use a combination of IR sensor filters and software analysis to both see flames and reduce false alarms. Some MIR flame detectors have been designed specifically to detect the lowlevel radiation from hydrogen flames using a unique set of IR filters. These special devices offer very good detection range; equipped with the optimum IR
filter set, some MIR flame detectors can detect a 24-inch hydrogen flame at distances up to 125 feet, double the range of a UV flame detector. MIR flame detectors also offer a good response time, but do not set off false alarms when exposed to arcs, sparks, welding and lightning. In addition, they provide solar resistance and are insensitive to artificial lights and most blackbody radiation, things that may adversely affect other detection technologies. On the downside, the range of MIR flame detectors is reduced by the presence of water or ice on the lens. To mitigate this problem, some detectors are equipped with lens heaters that melt ice and accelerate evaporation of water.
In summary Hydrogen is a valuable commodity with a growing list of uses. But it is also a highly combustible substance that poses special threats to people and property. These threats can be minimized by plant managers and personnel who understand the unique characteristics of hydrogen and then deploy detectors designed to meet the challenges of quickly and accurately detecting hydrogen gas leaks and flames.
Hydrocarbon Vs. Hydrogen Flame Detection Optical flame detection technology must match the type of fuel it is expected to see. To verify that a flame exists, a flame detector must see one or all of the flame components. In a flame fueled by a hydrocarbon source, the components are carbon dioxide (CO2), carbon, water, and heat (IR). But not all fires are the same. A hydrogen fire emits no CO2. Flame detection technologies that are widely used today are based on ultraviolet (UV) and infrared (IR) sensors. Since hydrocarbon-based fires are strong emitters in the IR spectrum, single- and dual-IR detectors are suitable for their detection. Combination UV/IR detectors have also been popular choices for sensing hydrocarbon-based fires because they reduce false alarms.
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Using IoT technologies for fire safety in smart cities
S
mart Cities and Buildings need to also inherently be Safe Cities and Buildings. Most of our upcoming cities have high rises and dense concentration of buildings, making it even more essential to rapidly and effectively address any type of fire situation to minimize and contain any loss of life and property. The speed of local response and the degree of preparedness is especially important when you consider the fact that most cities have dense traffic conditions and it is unlikely that in every situation the Fire Department and its equipment reach the required locations immediately or in a timely manner. Some of the recent fire mishaps in Europe and the United States have further underlined the fact that this is not an area to be taken lightly as the consequences can be devastating. Fortunately there are emerging technologies which can be leveraged to enhance the effectiveness and speed of the fire response. It is critical that the deployment of these should be systematized and standardized, and should go hand in hand with the evolution of our cities into smart cities that are made up of highrises and urban sprawls.
Emerging technologies as enablers The confluence of a few emerging technologies offer us new options to enable a step change in how safety can be addressed in our upcoming Smart buildings and Smart cities. To be truly considered ‘Smart’ these buildings and cities should be able to rapidly and more coherently address emergency situations, if such an event occurs. Also, they must equally focus on those elements that can help prevent the occurrence of such fire situations. Some of the key technologies that could enable such a change include • Explosive growth and easy access to internet connectivity & bandwidth
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Internet is the vehicle for communication of data both large and small. It allows almost instant communication of information in both a ‘push’ and ‘pull mode’. Given the strides in wireless technologies like 4G, LTE and in Fiber technologies, both internet and bandwidth is economical and accessible in most places urban and rural. This is the backbone of the Internet of Things (IoT) technologies being discussed here. • Ubiquity of Smart Phones and Tablets along with their inbuilt notification systems Devices that can access the internet must be present ubiquitously in the hands of users to provide them with the right information at the right time. Smart phones, tablets etc have become economical and rapidly increasing in adoption making this the vehicle of choice for enabling Fire Safety. Android and iOS based notifications have added to the traditional voice, email and SMS based systems thereby providing redundancies in communication to users, which are very essential in emergencies. • Advancement of wireless technologies, especially for IoT enabled sensors Quick and reliable detection of the fire event occurrence is critical to enable fire safety. Sensors have always been the mechanism to do that in many western countries. The latest advances though have allowed these sensors to communicate wirelessly using RF to reach the internet and communicate events instantaneously. Long battery lives and communication of their battery status and their functional health is now feasible for these devices, which make them ever more easy to maintain and more importantly, also to be more fail-safe. • Economical access to Cloud based Apps and data storage A large net-
work of sensors and users does require correspondingly sized applications and data storage capabilities. The emergence of multiple ‘cloud’ service providers makes this an economical option that can be used for things that range from monitoring the health of sensors to serving data and notifications to first responders and other users. • Adoption of Computer aided Facility Management (CAFM), Building Information Modeling (BIM) and virtual reality (VR) technologies for efficient operation and management of buildings Accurate data about buildings, such as the floor layout, building assets, fire-fighting equipment, evacuation plans and also its occupants is critical for the First Responders and Emergency Crew on the scene. CAFM, BIM and VR are some of the emerging technologies that store and serve this data for various uses that range from daily operation of facility management to emergency response situations.
An IoT based System for Fire Safety These emerging technologies when aligned together to complement each other, can deliver the promise of enhanced Fire Safety, enabling the promise of Smart buildings and cities that are safer. At the edge of the system sit the pieces of hardware that actually detect the fire. Typically these are constituted by Fire Panel systems or sensors of some kind, usually Smoke, Gas Leak, Temperature or similar other. The next level of the system consists of hardware that communicates with the prior layer either via wired means such as shielded RS485 or CAT6 cabling or through some form of wireless RF signals. This layer typically consists of hardware called as Nodes, Hubs or Gateways. Typically these Nodes, Gateways or Hubs are pieces of hard-
10 – 11 October, 2019 Holiday Inn Mumbai International Airport Analysing dynamics of fire rescue, changing regulatory requirements, emergency planning and challenges in fire risk management KEYNOTE SPEAKERS
Arvind Mandke Chief Fire Officer, City and Industrial Development Corporation (CIDCO)
Dhankar Bhushan Chief Manager (Fire & Safety), Bharat Petroleum Corporation Ltd.
Prashant Ganvir Chief Manager (Fire Services), Oil and Natural Gas Ltd.
Sagar Varma DGM (Fire & Safety), Maharashtra Natural Gas Ltd.
Santosh Warick Chief Fire Officer, Maharashtra Industrial Development Corporation (MIDC)
DISTINGUISHED SPEAKER PANEL
AB Pote PVBU, SHE & Sustainability, Tata Motors Ltd.
Anil Paulose General Manager (Fire & Safety), Emaar MGF Land Ltd.
Arvind Pathak Head OHS, Nokia India Pvt. Ltd.
Dinesh Vaidya AVP-HSEF, Reliance Industries Ltd.
Gaurang Baxi Chief (Safety & Environment), Tata Power Ltd.
MEDIA PARTNER
For more details visit:
Kaushalendra Singh Head (EHSF), DCM Shriram Ltd.
Mohan H. Kadam General Manager Aerodrome Rescue & Fire Fighting, Mumbai International Airport Ltd.
Santosh Kolhatkar Chief Fire and Safety Officer, Reliance Foundation Hospital
Suvek Salankar Additional General Manager (Safety), Peninsula Land Ltd.
CONCEPTUALIZED BY
www.firesafetysummit.com
Tushar Bhattacharya Leader Fire Safety, Emergency Management, Risk Assessment, Loss Prevention, GE Global Research Ltd.
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ware which have access to the Internet either through wired or wireless means. This layer communicates with the Cloud application server using IP protocol and communicates any event that is sensed by the ‘edge’ devices such as fire panels or sensors that are connected with it. The health of the system is being checked by each layer on an ongoing basis and communicated to the cloud server. This health monitoring activity is as critical as the monitoring of any fire event itself, because the usefulness of the whole setup is dependent on the system being in a ‘healthy’ state. So not only are the events themselves important, but other aspects such as battery levels of the sensor or panels, the RF connectivity between the sensors and the Gateway/ Nodes and the internet availability at the Gateway/Nodes. The cloud server is the repository of all the event and health information and it also houses information pertaining to the actual real estate in which the sensors and panels are housed. Such information can consist of Floor plans, Fire Evacuation plans, Building Asset information, Fire Fighting Equipment information, Fire Audit Information, Occupant Information and where applicable even surveillance cameras. All this critical information needs to be linked to specific sensor information so that if a fire event occurs, not only are the first responders and affected occupants being made aware of the event, but also accompanying relevant and actionable information that will result in saving of life and property. In addition the Cloud Server application supports notification management, i.e. the automated and manual ability to communicate with all occupants connected with the affected property areas to guide them through the event. This communication can occur through App notifications, emails, SMS and PA systems. These communication tools can be engaged by the administrators of the application based on how the emergency situation or event evolves. The first responders and occupants can use Smart Apps or Browser based
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applications or hard kiosks to access the Cloud Server and the information that it provides. Absent any of the above, they can still access SMS messages or PA system that the application would send out thereby allowing broad coverage to ensure that almost all do receive the relevant information. There are a number of other aspects that this architecture can enable, besides just sensors and fire panels.
event in the context of floor plans or building layouts b. Verification of the fire event, by opening up linked cameras to verify the ground conditions c. Communication via email, notifications, SMS and PA systems to occupants of affected areas d. Understanding the various options by looking at the fire escape plans and/ or other information
a. Verification: Cameras, Motion Sensors and other such devices can serve as useful tools for verification of fire or movement of people in specific area. The same system can be connected to allow an integrated view of all these aspects that are critical to the first responders in arranging the fire-fighting and rescue efforts
These are examples only, and other such actions that facilitate rapid and effective responses can all be enabled for the firefighters and other responders. An additional and important facet addressed by such systems is to maintain relevant property, asset and occupant information along with fire inspection and audit information for the property all of which may be critically needed not only while addressing a fire situation but also to ensure that buildings are in compliance with fire regulations on an ongoing basis thereby reducing the likelihood of such fire related emergencies. An example of such data that might be available is displayed in Figure 5.
b. Status and Control of Assets: Pumps, Motors, Elevators, Ventilation Systems etc which are all building assets whose status is important to be known in the event of a fire. These can be connected to the same system to provide firefighters with an integrated view of some critical assets as it relates to the fire. The system when deployed has the ability to serve needs at various levels – Individuals, Building Operators and Centralized Fire Safety Departments that extend across geographies. Information can either be aggregated or segregated at any level geographically for monitoring sensor information. Figure 3 shows an example of such a centralized monitoring setup that is monitoring a broad geography for occurrence of emergency events. The system can also serve as a mechanism to escalate emergency events if need be. One of the principal benefits of such a platform, is that can be used by organizations to efficiently and effectively address emergencies. Figure 4 shows an example of how as emergency events occur and are communicated by a sensor to the system, a menu of actions can be provided to the people who respond. This menu of actions can support the following a. Understanding the location of the fire
Conclusion An Internet of Things (IoT) enabled sensing technology with the accompanying gateways that connect to a backbone cloud based software and apps is a critical requirement for upcoming Smart cities, buildings and neighborhoods to enable fire safety. Such and IoT based system can significantly improve the speed and effectiveness of response, within any geography big or small, by providing relevant and actionable information about IoT System Architecture the event, the property and the occupants to the first responders and those caught in the fire event. Such a system also plays a pivotal role in ensuring compliance with fire audits and inspections so that occurrences of such emergency events themselves are hopefully minimized by escalation of non-compliance. This system therefore is fundamental in making Smart cities into safer cities.
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New entrance control solution for uber performance, speed and stability ZKTeco’s new series of Parking Barrier CMP-100A is a high-performance barrier gate, which is compact and supports customization
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KTeco has launched the new series of Parking Barrier CMP-100A with high-speed barrier gate. It adopts servomotor, casing colour supports customization, while traffic yellow is standard. The new solution also adopts high-quality photoelectric isolation protection circuit to ensure signal integrity and strong interference resistance. The control board has an overcurrent protection function to prevent the motor from being blocked and causing damage to the circuit board or the motor, ensuring high reliability of the whole machine operation. The design of motor and reducer are integrated design, the transmission is stable, the noise is low, and the structure is compact. The boom direction can be changed around the left and right. The new innovation is equipped with mechanical limit, support loop detector, infrared radiation, pressure wave and digital check. It can be controlled by wireless remote control and wired control and can also manually raise the boom after power failure. The new launch comes with the following specifications: Input Power: AC 220/AC11050/60HZ
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INDUSTRIAL SAFETY REVIEW | SEPTEMBER 2019
Rated power: 90 W Motor operating temperature (degree Celsius): -300 C < C < 800C Chassis weight: 55 Protection level: 1P44 Height of the center of the gate from the ground: 830 Remote control distance: ≥30m
Features • The casing color supports customization, traffi c yellow is standard. • The drive mechanism and motor adopt high-negative load-bearing which runs stably. • Adopt high-quality photoelectric isolation protection circuit to ensure signal integrity and strong interference resistance. • The control board has an overcurrent protection function to prevent the motor from being blocked and causing damage to the circuit board or the motor, ensuring high reliability of the whole machine operation. • The design of motor and reducer are integrated design, the transmission is stable, the noise is low, and the structure is compact.
• The boom direction can be changed around the left and right.
Basic functions • Equipted with mechanical limit. • Support loop detector, infrared radiation, pressure wave & digital check. • Can be controlled by wireless remote control and wired control. • Manually rise the boom after power failure.
Optional Anti-smashing rubber strips There are rubber strips on the brakes to reduce the bruises caused by accidents. Speed and boom length optional 3 seconds(1 meter ≤ straight boom ≤ 4.5 meters) 6 seconds(4.5 meters < straight boom ≤ 6 meters). Boom type optional 6 seconds model optional fence boom, boom length is less than 4.5 meters.
For more information, Website: www.zkteco.com
Bft, Italian technology for your access automation systems. Sliding gates
Boom barriers
• Operators for sliding gates up to 3,500kg • Wing speed up to 39m/min. • Magnetic/electromechanical limit switch • Release with personalised key • Bluetooth compatible on demand
• Barriers with 24V/230V power supply for intesive use • Useful passage up to 8m and opening time up to 0,7sec • Impact reaction via encoder • TCP/IP and RS485 compatible on demand • Stainless steel version available
Security bollards
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• Hydraulic / electromechanical bollards • Shaft diameter up to 330 and height 1200mm • Available in both access control version and anti-terrorism range “XPass” (K4 and K12 tested and certified) • Stainless steel version available
• Automatic pedastrian doors available for sliding, swing, telescopic and revolving versions • Max leaf weight up to 250kg • Impact reaction via electronic torque limiter • Continuous use cycle
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BFT transmitters use a rolling code system that manages the commands in a completely secure way and prevents any type of external violation.
NICOMAC DOORS SYSTEMS Pvt Ltd. BFT AUTOMATION PRIVATE LIMITED PlotNo. No:10-A, I,D,A, Bollarm, Miyapur Near Miyapur, Plot 6, Shed No. 1, IDANear Bollaram, Hyderabad 502 325 India Hyderabad-502325. ph. +91 4032 914113 ph.: / 9100122902 fax8897141999 +91 8458 279790 email: info@bftindia.com
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Security Training
Ignorance is not bliss! It is a crime
Preamble The growth of the Security Industry, over the past decade, has been exponential both in terms of volumes and technologies deployed. Most of the new installations deploy IP cameras and other networked security solutions. The growing need for megapixel cameras has resulted in higher image resolution and with it,higher bandwidth requirements. The IT infrastructure has now becomes critical to the working of the Security systems. The rules of the game have changed dramatically; have we? The design, procurement, implementation & operation of security technologies is a critical decision in many organisations, since it affects the day to day working and life safety as well as impacts the financials of the organisation. It is imperative that such decisions are made by individuals or groups who thoroughly understand the security environment and technological elements.
Challenges for all the stake holders Security, until quite recently, was a subject addressed by the L.V. Electrical Consultants and their system integrators (S.I.’s). Decision makers in the Industry did not need to understand ‘bits and bytes’. This evolution in security technologies has left behind many from the ‘Old School’. This knowledge gap exists not only among end users but, unfortunately, also among some of the S.I.’s and in some cases the Manufacturers reps too! This ignorance quite often leads to: • Improper selection of products and solutions – either ‘over specified’ (where pockets run deep) or
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under specified due to a lack of understanding. • Quite often solutions are ‘vendor driven’ and not ‘need based’. • Adequate level of training is not imparted to the S.I.’s resulting in malfunctioning solutions. • End users do not know enough of the solution that they are expected to manage – partly because of (i) insufficient training by the Manufacturer and (ii) lack of ability/ skill sets, within the end user team, to grasp the new technology. Security features that are paid for and available are not used optimally due to lack of awareness.
manufacturer and the S.I and also insist on certification of the S.I. o Put in place S.O.P.’s and ensure that these are well documented and that all the stake holders are made aware of the same.
Looking ahead All the stake holders viz Manufacturers, Consultants, SI’s and End Users, need to take responsibility for re-skilling their personnel. • Training at all levels is a must. • Manufacturers must take the responsibility to fully train and certify the S.I. • Consultants must quickly recognize the ‘knowledge gaps’ and ‘up skill’ themselves to deliver a solution that meets the Objective. • End users must become aware of the changed environment. They must take the following steps: o Employ a Consultant to conduct a ‘Threat Analysis’ of the premise so as to ensure that the solution is designed according to the needs of the situation. o Must ‘up skill’ their teams and must work closely with the I.T. team in their Organization. I.T. and Security teams can no longer work in isolation. o Carefully select both the
Kiron Kunte has over 35 years of design and solutions experience, in Security, Telephony and Networking infrastructure. He is a graduate of IIT Bombay, a Fellow of the Institute of Engineers and has a post-graduate diploma, from Bombay University, in Systems Management. He is professionally certified in the design and engineering of Data Centres, IP Telephony, Video surveillance and Structured Cabling solutions. He heads Norik Konsult, a practice that offers advisory, design and system planning help to upgrade or build a new Telephony, Security and Networking infrastructure. For more information contact: www.norikkonsult.com
TECH TRENDS
SECURITY INDUSTRY
SECONA Certification SECONA (Security Consultants’ Association) is a unique, independent, non-profit association of security consulting professionals and organisations, dedicated to raising the bar in the security technology industry. Established in 2012, SECONA has over the past 6 years provided a stable platform for end-users, consultants and OEMs to come together and address challenges in the industry, through two main programs, namely the “Shield Awards” and the “Annual Security Consultants’ Meet”. To support influencers and decision makers within the security industry, SECONA, under A|S|T|R|A – the Academy of Security Training, Research & Application offers a variety of training programs and modules to increase awareness, understanding and knowledge of security technologies. These training
programs are designed and delivered by experienced professionals and are addressed to meet the specific security situations prevailing in India.
• • • • •
Networking for Security Cyber Security Security Audits Best Practices & Case Studies Solution building exercises
The following integrated training capsule is recommended: • Security Risk Analysis • Fundamentals of Premise Security • Understand the Eco-System • 5 D’s of Security • Layered Approach • Security Technologies o Perimeter Protection Systems o Access Control System - Personnel, Vehicle and Goods o Video Surveillance including Storage and Analytics o Intrusion detection systems Retail / Home security o Gate Protection and Guard tour systems o Command & Control
This training capsule is addressed to the following key personnel: • Chief Security Officers, Heads of Security, Security Officers and Supervisors • Technical support personnel including the IT team that supports the network. • Officers (even non-technical) who are involved in selection / purchase of Security systems • Architects • Representative(s) of the top Management / Board On successful completion of the course, participants will be designated as a SECONA Certified Professionals.
SEPTEMBER 2019 | INDUSTRIAL SAFETY REVIEW
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TECH TRENDS
SECURITY INDUSTRY
Powerful face recognition solution ensures contactless, rapid authentication Matrix COSEC Face Recognition, based on deep learning technology, can identify a user’s face in less than a second
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atrix has come out with COSEC Face Recognition, which is based on innovative, deep learning technology. The solution evolves as per regular user interaction in different conditions. It ensures contactless authentication and identifies user’s face in < 1 second. It can read beyond the surface of the skin and identifies real skin within fraction of a second.
Key Benefits: • Better User Experience • Working with different usage scenarios • Higher accuracy and speed • Auto push technology • Ready device API • Encrypted communication • Multiple deployment modes • Future ready connectivity • Multiple Credentials • IK08 and IP65/66 Design
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Established in 1991, Matrix is one of the leaders in security and telecom solutions for modern businesses and enterprises. As an innovative, technology driven and customer focused organization, the company is committed to keep pace with the revolutions in the Security and Telecom industries. With around 40% of its human resources dedicated to the development of new products, Matrix has launched cutting-edge products like Video Surveillance Systems - Video Management Software, Network Video Recorder and IP Camera, Access Control and Time-Attendance Systems as well as Telecom Solutions such as Unified Communications, IPPBX, Universal Gateways, VoIP and GSM Gateways and Communication Endpoints. These solutions are featurerich, reliable and conform to the international standards. Having global
footprints in Asia, Europe, North America, South America and Africa through an extensive network of more than 2,500 channel partners, Matrix ensures that the products serve the needs of its customers faster and longer. Matrix has gained trust and admiration of customers representing the entire spectrum of industries. Matrix has won many international awards for its innovative products.
For further information: www.MatrixAccessControl.com
TECH TRENDS
SECURITY INDUSTRY
Securing ATMs 24/7 with help of intelligent security technology Hikvision’s advanced solution uses Deep Learning algorithms to provide effective security for ATMs and prevent frauds
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TMs have become a cornerstone of day-to-day life for millions, but they can also be vulnerable to attack. The global ATM Industry Association reported an increase of ATM crime of 12% for 2017*. And attacks, of course, often involve ATM users, potentially injuring them and causing trauma. But since, by definition, ATMs are often situated outside buildings and used at all times of the day and night, securing them is a challenge --and banks are turning to more intelligent solutions.
the customer questions whether the transaction has been carried out as requested, or even disputes making the withdrawal at all. So, security precautions for ATMs are an important part of a financial institution’s overall security solution.
An outdoor vulnerability According to ATM Industry Association (ATMIA), there are an estimated 3.5 million ATMs in the world serving those in need of cash 24/7, 365 days a year. And there’s where the difficulty in securing them lies. To be effective, most ATMs need to be in public areas and open all hours. This, coupled with the fact that they hold hard cash, makes them an attractive target. Criminals target these machines— or more precisely—the people using them in numerous ways. Distracting customers at ATMs in an attempt to take their cards or cash from them, or to discover their PIN number for use at a later date, for example. They also try to install false card readers that steal customer’s card details for reuse. On the other side of the story, banks need to deal with customer disputes. A very small percentage of ATM transactions result in situations where
Deep Learning technology steps in Inside an ATM machine, two covert cameras are installed, one trained on the user, the other on the ATM panel. Deep Learning technology embedded in the ATM security system can detect any ‘abnormalities’ in the facial scene in front of it, referring to existing data patterns. So, if there is another face in the picture (for example someone looking over a user shoulder), or if the person wearing a mask, an alarm can be triggered in the security center. Using the same technology, the security system can also flag if the number pad is covered with a strip to steal PIN codes, or if a false card reader (or ‘skimmer’) is present to steal card details. All of these ‘smart’ alarms streamline the security monitoring process, meaning that security personnel can react to real-time scenarios and
not waste time on false alarms. The footage can provide evidence for any investigation. The Deep Learning ‘engine’ here would be the Hikvision DeepinMind NVR, which takes the information from the camera and analyses it using Deep Learning algorithms. This can also ‘manage’ footage, in conjunction with other NVRs and a video management system, which brings this part of a total solution together with all the other elements, providing a powerful toolset for security and business intelligence. Securing assets and mitigating risks through security solution is a lot easier with Deep Learning Technology. Even ATMs outside your building can be safer, avoiding fraud and protecting your customers every day. *https://www.atmmarketplace.com/news/ atm-deployers-report-double-digit-crimesurge-in-2017/
For more information, www.hikvisionindia.com SEPTEMBER 2019 | INDUSTRIAL SAFETY REVIEW
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CASE STUDY
SECURITY INDUSTRY
Contracting company centralizes attendance management for 25 construction sites with Matrix solution
REDUCES ADMIN COST. IMPROVES EMPLOYEES PRODUCTIVITY. By opting for Matrix time-attendance solution, Saudi Arabia-based Al-Khodari has ensured error-free and centralized attendance management for 20,000 employees
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bdullah A. M. Al-Khodari Sons Company is a multifaceted contracting company in Saudi Arabia. This company conducts business in diverse sectors such as civil engineering, roads and bridges, railways, buildings and infrastructure, water and wastewater treatment, oil-gas and pipelines. It has 25 construction sites across Middle East. Managing time-attendance, shifts, overtime and leaves of 20,000
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employees at different locations was a challenging process for them. The company wanted a centralized timeattendance solution that would enable them to manage attendance data from a central location and speed up the payroll process.
Challenges Al-Khodari is engaged in wide spread construction activities with 60 construction sites in the Middle
East. Managing time-attendance, shifts, leaves and overtime of 20,000 employees at different locations is very time consuming and a tedious task. Previously, the customer was using Hand Geometry solution, which was very time consuming. Workers also found it difficult to place their palms in the proper position. Managing timeattendance data of all employees on a central level was also becoming difficult for the company. Furthermore,
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E-mail : sales@kusam-meco.co.in
www.kusamelectrical.com
GENERAL SPECIFICATIONS
CASE STUDY
SECURITY INDUSTRY
the head office was using a different time-attendance solution in comparison to other sites. The head office processed the salary of employees after receiving an attendance summary from each of their branches. The process of salary calculation with respect to working hours and overtime of each employee took around 10 days. Moreover, there were chances that the attendance data was inaccurate, leading loss of efficiency and employee dissatisfaction. To overcome such challenges, the company required a centralized time-attendance and access control solution which could be managed and controlled from the head office.
simultaneous dimensions – user, zone and time. Optical fingerprint-based time-attendance and access control terminal COSEC DOOR FOP was installed to mark the attendance and get access using fingerprint credentials. As per assigned access rules and time-attendance policies, access is allowed or denied, and event data would be pushed from all devices to the COSEC CENTRA server in real-time. COSEC CENTRA server is installed at the head office to where attendance data of all locations are collected centrally. Various types of timeattendance reports and charts can be generated for faster and accurate salary calculation.
Solution
Results
After discussing their problems and requirements Matrix offered web-based COSEC CENTRA Time-Attendance and Access Control solution for their multilocated branches across the Middle East. It automated all time-attendance processes right from recording entries to processing salaries. COSEC CENTRA Access Control solution allows controlling access on three
Al-Khodari saw significant benefits with the centralized time-attendance and access control solution: • Time required for salary calculation was reduced by 30% • Productivity increased by 20% • Control of all sites through a live monitoring window • Error free time-attendance and overtime data
Solution Diagram
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• Database management of all employees • Centralized report generation.
Products • COSEC DOOR FOP Optical Fingerprint and RF Card based Door Controller • COSEC ENROLL FINGER Fingerprint Enrolment Station • COSEC LE PLATFORM Web based Application Software Platform • COSEC LE TAM Time-Attendance and Leave Management Module • COSEC LE ACM Access Control Module • COSEC LE USER10000 10000 User License for LE Platform
For more information, www.matrixaccesscontrol.com
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