Email: info-in@schmersal.com | Phone: 02138 614 743
Turning workplaces into safer places
www.schmersal.in
The comprehensive range of more than 25,000 products for various industries includes: ■ safety switches ■ solenoid interlocks ■ emergency stop – switches ■ security sensors ■ safety mats with safety function ■ Photoelectric light barriers and end switches, which include limit switches, position switches and micro switches.
Visit us at: ACMEE Expo 2018, Hall A, Booth no. 51, 21 – 25 June 2018, Chennai, India
Volume 04 No. 01 | June 2018 | ` 150
Pages 194 | RNI No. MAHENG/2015/64267
Tru Hold QUA
LITY TOOL HO LDE RS
Milling & Threading Offering more than 20,000 tools for the product areas of milling and threading, as well as for complimentary processes such as boring and turning. Rolling Systems The process of thread rolling is a universal tool application that is being used in a variety of fields and industries and has to meet and exceed increasing demands.
Reaming We offer high-precision reaming tools and special coatings, providing ideal tooling solutions including tools made from solid carbide as well as those with PCD-based and indexable inserts. Advanced Tooling engineers develop and optimize machining strategies for components.
marketing@lmt-tools.co.in contact number: +91 2135 614900
www.lmt-tools.com
Whatever industry sector you’re in? Aerospace, Automotive, Electronics, Medical or woodworking
ANCA Machine Tools Private Ltd 8/1 , Dr. M H Marigowda Road, Arekempanahalli , (Wilson Garden ), Bangalore - 560027, Karnataka, India T: +91 (80) 6759 2100, M: +91 96637 6991 E: indiainfo@anca.com
anca.com
linkedin.com/company/anca
CEO CORNER ROBOTICS & AUTOMATION - The Key Role in Machine Tools Nowadays industrial robots are an appropriate technology for developing flexible and reconfigurable manufacturing systems which contribute to perform automatically operation such as milling, cutting, drilling, grinding, deburring and polishing. Machining robots symbolize a cost-saving and flexible alternative compared to conventional CNC machines which are the restricted working area and produced shape limitations. The improvement of individual elements and development of new devices has caused a perception change about the use of industrial robots to perform machining operations. In today’s competitive CNC manufacturing environment, the need for quality is a given, and job shops often win or lose contracts based on per-part costs that vary by just fractions of a cent. Naturally, the promise of achieving cost-efficient, consistent machining results through the use of robotics and automation is attractive to large metalworking concerns and small job shops alike. But many managers considering automation wonder if the time is right for a change. Or, they worry that quality will suffer if they dare to automate the processes they currently rely on for profits. As the metalworking industry becomes increasingly more competitive, more owner/operators are looking to robotics and automation for solutions to the pressures they face to remain productive and profitable. With the proliferation of manufacturers specializing in motion control, workhandling, tooling and software applications for CNC machine tool automation, there has probably never been a more advantageous time for medium- to small-size shops to evaluate a move to automation. We are happy to present you MACHINE TOOLS WORLD’s 3rd Anniversary issue, it was journey of hardship and sincere endeavor towards customer satisfaction that made us India’s leading monthly b2b magazine in machine tools industry in 3 years of time span. We sincerely express our gratitude towards all our advertisers & readers who provided complete support to us in this journey.
CEO
10
MACHINE TOOLS WORLD JUNE 2018
POWERING YEAR 10
www.mtwmag.com
Publisher & Printer Shirish Dongre
CEO
Contents
Vol 4 Issue 01 | JUNE 2018
TECHNO FOCUS
Shekhar D.
Editor Shilpa Dongre
Assistant Editor Shweta Nanda
Marketing Team Ladoji Pendurkar, Amol Powle, Bhavin Shah, Bharat Shah, Vinod Surve, Kamlesh Balkrishna, Kavita Chaudhari
Designer & Layout Arun P. Shinde, Nandan S. Moghe, Dinesh S. Gawade
78 LEANworx Cloud: Industry 4.0 enabler for MSMEs
80 GP Petroleums : Market Leadership with Quality Excellence
82 Wohlhaupter: Innovative tool solutions
Online Division Ganesh Mahale
Circulation Executive Satish Kadam, Amol Ranshur Branch Offices (Zonal)
NORTH (Delhi & NCR regions) Sandesh Jain : 09810837877 / 09871602777
SOUTH (Chennai & Coimbatore) Y. V. Raghu : 09566141224 Bangalore Vaman : 09686721340
84 Heimatec, The most Trusted Brand in India when it comes to Live Tools for Turn Mills & Angle Heads for Machining Centres.
86 Hoshi Tools Pvt Ltd Productivity Solutions : Thru Tooling
88 FEMCO: Complete Solutions for Alloy Wheel Machining of Passenger Cars & Motorcycles: Ready for Integration in Industry 4.0
EAST (Kolkata & Other regions) Kamlesh B. - 09819464242
WEST (Maharashtra & Gujarat) Pune Shilpa K. - 09833373371 Gujarat Dinesh Shah - 09327344559 Rajkot (Saurashtra) Swapnil Bhatia: 09227909005
90
92
94
The MITSUBISHI ELECTRIC M800/M80 series sets new standards in ease of use and flexibility
Nicolas Correa S.A. India Automatic Indexing Universal Head Model: UDX | HIGH SPEED AND PRECISION
LMT Tools India Gear cutting tools are ready for the future
96
100
102
Head Office : Divya Media Publications Pvt. Ltd., 3rd Floor, Harmony Tower, N.S. Road, Thane-400 602. Maharashtra Tel: +91 22-25380574/75, Telefax: +91-22-25418254 E-mail: shekhar@divyamediaonline.com Website: www.mtwmag.com Printed & Published by Shirish Dongre on behalf of DIVYA MEDIA PUBLICATIONS PVT LTD., Printed at Anitha Art Printers 29/30, Oasis, Next to Vakola Market, Santacruz(E), Mumbai-400055, published from 303/304, Harmony Tower, N.S.Road, Court Naka, Thane West, Thane-400601. Editor : Shilpa Dongre
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MACHINE TOOLS WORLD JUNE 2018
Precihole Machine Tools Deep Hole drilling just got easier & more affordable
Multi Axis CNC Strengthening SME`s of CNC Machine Industry in India
FIBRO Gas Springs - The Safer Choice
Most Authorized & Honorable Prize in European Machine Tool Market 2017 MM AWARD Grand Prize in MILLING Category
Machining Center for Impeller and Small-size Complex Shape Processing
Specifications
A-Axis
X-A
xis
xis
Z-A
B-Axis
Ram Type Moving (X/Z-Axis)
Ø200
mm Table Size
15
kg Workpiece Weight
40,000 (HSK-E40)
r/min Spindle Speed
20
EA No. of Tools
300/300/200
mm (X/Y/Z-Axis) Travel
50/50/50
m/min (X/Y/Z-Axis) Rapid Traverse
200/200
rpm (A/B-Axis) Rotary Table Speed
2G/2G/2G
G (X/Y/Z-Axis) Acc./Dec. Speed
SIEMENS 840D sl
CNC Controller
Rotary Tilting Table(A/B-Axis)
HYUNDAI WIA INDIA PVT. LTD. Address : #4/169 1st flr, LOTTE Bldg, Rajiv Gandhi Salai, (OMR), Kandanchavadi, Chennai - 600 096, Tamilnadu, India Office Tel. No. : (0)76049 03348, E-mail : sales@hyundai-wia.com
Contents
Vol 4 Issue 01 | JUNE 2018
TECHNO FOCUS
106
104
QVI India The Right Tool for Every Job
110
112
Schmersal India Safe cooperation with robot colleagues
116 INDUSTRY FOCUS
44 Automotive OEMs: Getting Smarter!
14
MACHINE TOOLS WORLD JUNE 2018
Hangsterfer’s Laboratories Leader in the Next Generation of Metalworking Lubricants
Srujan Solutions: Dependable partner for precision part machining
114
YG-1 Industries India Excellent Tapping Performance on various work material
118
Elesa and Ganter “Standard components for the mechanical industry”
108
107
“DMPL” - An outstanding name in the field of design & manufacturing of Hydraulic Presses in country
Blaser Swisslube A step towards a greener planet
Rocklin Manufacturing Applying Carbide to Extend Machine Life & Improve Gripping: The new Rocklinizer® Model 950
120
122
Autodesk- Powermill 2019: The expert high-speed & multi-axis solution
Revware - The top choice of manufacturing engineers in 3D modelling Solutions
52
56
IN FOCUS
48 INSPIRATION, INGENUITY & INNOVATION
“India is certainly a growth market and has a great.....
India is a high-growthmarket & a key focus area for Schaeffler
Contents
Vol 4 Issue 01 | JUNE 2018
COMPANY PROFILE
62 Value addition to manufacturing industry through futuristic technologies & holistic approach
64 Nikopas Engineering : Benchmarking the standards
68
66 We give strategic advantages to our customers from diverse industries
Jig-less Robotic Welding Systems or Programmable Welding Jig
INDUSTRY SPEAK
126
128
132
Green Manufacturing Practices at Solitaire Machine Tools
Green manufacturing practices at Ador Welding
We ended FY 17-18 with a very strong order booking: Rushil Shavo, Shavo Technologies
124 GROB is synonymous with 5-axis machine tools which are at the leading edge of technology
TECH TRENDS
134
16
It’s important for manufacturers to offer high-quality support as well as high-quality products
CASE STUDY
154 156
HEIDENHAIN Encoders for industrial robots
178
Efficient and ultra-dynamic: Simultaneous milling and turning
An introduction to the dishing and flanging process
180
Renishaw reduces machining time for aerospace impeller manufacturer
Keeping rail operators on track
182
Sujan CooperStandard Achieves Light Weighting and Performance Targets with Altair
138
Sanyo – A Trusted Name in Broaching, Transmission Parts Machines
140 144
How to choose the right telescopic guide
164 167
Spiraflex: custom made processing belts for the food industry
168
Gleason Genesis GX Series Hard finishing of automotive gears
148 150 152
Safely Hand in Hand
172
Inter-stage Membrane Dryer: Lower Life Cycle Costs, Zero Maintenance
174
Kennametal solves age-long problem of tool stability for drilling in deep cavities
Accusharp tells more about ‘Gundrilling’! Smart Cabinets Software Supported Storage
MACHINE TOOLS WORLD JUNE 2018
Vibration measurement in PROCESS MONITORING
PRODUCTS SHOWCASE
184
KING CUT PRO – The Large Gantry Type CNC Cutting Machine
186
SBS AE -1000 Acoustic Emission Monitoring
185
Vulcanized Collets / Collet chucks / Expansion Mandrels / Sleeves
188
Robot Accessories Combined rotational and angular compensation on the end-effector
186
The new Gast 86/87R Series of oil-less rocking piston compressors and vacuum pumps
189
903 Series POP-OFFTM Coolant Union
®
Do you have the most energy efcient furnace in the World
?
“BUY DiFOC, BE EFFICIENT” ®
Ÿ More than 150 efficient customers across the world have already adopted this
latest technological innovation for their steelmaking plants Ÿ Most of the reputed steel makers globally have extended warm welcome to
DiFOC® not only for new plants but even for replacing their existing furnaces of other make with DiFOC® based DTi® model ®
Ÿ Make your melt shop GO DiFOC WAY…… Ÿ Benchmark the efficiency … Better than ever with...
DiFOC
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Latest State-of-the-art Digital Inverter technology through fibre Optic Communication (DiFOC) systems in power supply units up to 36,000 KW
Editorial Board
Editorial Index A
Marposs
Accusharp
150
Mastercam
26
Adept ProSign
185
Meech
38
Ador Welding 128, 157, 184
Megadyne Group 143, 144
ANCA
Mitsubishi Electric
28, 134
Arhan Technologies 138, 146
Multi Axis CNC
Autodesk India
N
120
B Bettinelli Automation Mr. Arun Mahajan General Manager
Mr. A.P. Jayanthram Consultant
AMT- The Association For Manufacturing Technology
Grob Machine Tools India Pvt. Ltd.
Mr. GK Pillai Managing Director & CEO Walchandnagar Industries Ltd
Blaser Swisslube
66 118
C 68
DesignTech
183
DOLD Electric
190
Dormer Pramet
164
Dowel Machinery
104
E Elesa+Ganter
116, 190
ELGi Equipments
Effica Automation Ltd.
Ms.Samina Khalid Marketing Manager Renishaw Metrology Systems Ltd.
Mr. Rupesh Paparaju Director, Bettinelli Automation Components Pvt. Ltd.
172
F FACCIN
160, 162
FARO
34
Fatty Tuna India
88
FIBRO India
102
G Gala Precision
70
GEM Equipments
187
Gleason Corporation
168
GP Petroleums
80
Grob Machine Tools124, 178 Mr. Dinesh Khambhayta President MTMA-RAJKOT
Manjit Singh Matharoo General Secretary Association of Ludhiana Machine Tool Industries
Mr. Suhas Belapurkar Director - Sales & Marketing ( Industrial Products) Sanjay Tools & Adhesives
H Hangsterfer’s
107
HEIDENHAIN
154
Heimatec India Hoshi Tools Jyoti CNC Kemppi Kennametal
VBS Corporate Support
22
Fatty Tuna India Pvt. Ltd.
MACHINE TOOLS WORLD JUNE 2018
Tsugami Precision Engineering India Pvt. Ltd.
Nikopas Engineering
64
O
Pilz India Tools
96
Precision Motion Industries (PMI)
188
Q QVI India
106
R Renishaw
36, 180
Revware
122
Rocklin Manufacturing 114 ROLLON INDIA
140
S SBS Precision Systems
186
Schaeffler India
56
Schmalz GmbH
166
Schmersal India
110
Schunk Intec India
188
Seco Tools
26
Shavo Technologies 132, 186 Solitaire Machine Tools 126 108
Tata Technologies
48
Tecroot Space
62
U 52 174
Unity Controls
187
W Wohlhaupter India
Leanworx Technologies
78
Y
LMT Tools India
94
YG-1 Industries India
82 112
Z
M Maco Corporation
148
Precihole Machine
86 159
36
P
T
L Mr. Jayant Vaidyanathan VP - Sales & Application
92
Srujan Solutions
K
Mr. B.P. Poddar Vice President - Sales & Marketing FEMCO
100
Nicolas Correa
84
J
Mr. P.K. Balasubbramaniian President
90
ORDERFOX.com
CNC India D
Mr. Arjun Prakash Managing Director
167
189
ZOLLER
152
Meet us at:
Hall: 11, Stall: B-10 06-09 July, 2018 Pragati Maidan, New Delhi, India
ELESA S.p.A
Elesa and Ganter: more than 70 years of leadership in the field of producing plastic and metal components for the mechanical engineering industry. Italian design and care. German performance and efficiency. The widest range of products and a full stock of standard elements offering quick and on time delivery worldwide including India.
Elesa and Ganter India Pvt. Ltd. A-54, Sector-83, Noida - 201305 (UP) Phone: +91 120 472 6666 Fax: +91 120 472 6600 Email: info@elesaganter-india.com
www.elesa-ganter.in
BUSINESS NEWS
CNC Software, Inc. Hosts Local Girl Scout Troop CNC Software, Inc. hosted local Girl Scout troop #65023 for a tour of their corporate offices. Area Girl Scouts in 5th and 6th grades, were able to see where the world’s leading CAD/CAM software, Mastercam®, is created and learn how it is used by thousands of companies worldwide to manufacture products they see and use every day. The night kicked off at 6:00 p.m. with a presentation from CNC Software President and CEO— and former Girl Scout—Meghan West. She introduced the girls to CNC Software and provided some company background. The company’s Corporate Trainer Keith Butzgy, also a Girl Scout father, introduced the troop to Mastercam, the Coordinate System, and the Manufacturing industry. He explained how manufacturing and
up, but one girl told everyone she wants to be an engineer!
About Mastercam
machine shops have changed and that they aren’t the dark and dirty shops from years ago. The troop learned how manufacturing is a profitable industry to work within and that it offers viable career opportunities for girls. The troop got to see a modern machine shop, the Mastercam Manufacturing Lab, in action. This
is where CNC Software applications engineers test out Mastercam toolpaths each and every day. The troop saw parts being cut and got to make fidget spinners, engraved with their own troop number. The tour concluded with a team building activity and some pizza. When asked, most girls wanted to be veterinarians when they grew
Developed by CNC Software, Inc., Mastercam is Windows®-based CAD/CAM software for 2- through 5-axis routing, milling and turning, 2- and 4-axis wire EDM, 2D and 3D design, surface, and solid modeling. Privately owned and founded in 1983, CNC Software provides CAD/CAM solutions to more than 250,000 installations in 75 countries in industries including moldmaking, prototyping, automotive, medical, aerospace, consumer products, and much more.
For more information, www.mastercam.com
New Seco Replaceable-End Roughing Cutters Add Flexibility to Long-Reach Milling Seco Tools has expanded its popular family of T4-12 helical milling cutters to include five new cutters for economical and versatile roughing and semifinishing operations. The addition of three metric and two imperial sizes makes Seco´s range of longreach, replaceable-end tangential helical cutters the industry´s most complete, spanning diameters from 40 mm to 100 mm (2” to 4”). HQ_IMG_Seco_Summary_2018.1_ Helical_Square_T4_08_2.jpg Designed specifically with aerospace manufacturers in mind, the new long reach cutters with HSK-100A back ends optimize sidemilling operations. With replaceable
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MACHINE TOOLS WORLD JUNE 2018
ends, the cutters allow for custom solutions if needed and the capability to replace the first row of pocket seats without replacing the entire system. The cutters excel in applications with sticky materials such as stainless steels and high temperature alloys. The high-
positive, free-cutting insert geometries and grades boost tool life, while the tangentially mounted multi-edged inserts enable efficient chip flow and provide stability. Headquartered in Fagersta, Sweden and present in more than 75 countries, Seco Tools is a leading global provider of metal
cutting solutions for milling, stationary tools, holemaking and tooling systems. For more than 80 years, the company has provided the technologies, processes and support that manufacturers depend on for maximum productivity and profitability. For more information on how Seco’s innovative products and expert services bring success to manufacturers across all industry segments,
For more information Website: www.secotools.com
INDUSTRY APPLICATIONS:
SYSTEM OPTIMISATION AND MONITORING HAS NEVER BEEN EASIER GRUNDFOS iSOLUTIONS
A SMART SOLUTION FOR YOU
INTELLIGENT SOLUTIONS FOR INDUSTRIAL APPLICATIONS Digitalisation is opening up a new era of possibilities for industrial applications with increased production optimisation, intelligence and data collection. That’s why Grundfos iSOLUTIONS looks beyond individual components to optimise the entire system with intelligent pumps, cloud connectivity and digital services. Intelligent pump solutions can reduce downtime, system stress, maintenance and system complexity, all while lowering lifecycle costs. Discover more at grundfos.in
BUSINESS NEWS
ANCA announces new Group CEO Dr Christopher Hegarty will been appointed The Group CEO from 1stJuly 2018, succeeding Grant Anderson FCAM. Aftereight years in the role at ANCA, Grant Anderson will retire at the end of June. Chris joined the ANCA group from Switzerland in July 2017 as the Engineering Manager of CNC Machines and has more recently been appointed to General Manager of that division. Pat Boland, Joint ANCA CoFounder said: “Having worked with Chris over the last year I am confident of his vision for ANCA and know his global experience and in depth understanding of manufacturing will ensure a strong future for our business,” Pat concluded.
Dr Chris Hegarty, future ANCA Group CEO said: “ANCA is an incredible Australian success story, a high-tech advanced manufacturer with an enduring reputation for quality and performance. I look forward to strengthening ANCA’s position in our core markets
and taking up the challenge of addressing new markets.“ “The traditional tool and cutter grinding markets continues to be strong andgrowth in new tooling applications offers significant potential. We will redouble our efforts to leverage our technology,
research and development capability and deep industry knowledge to design new products and innovations that support our customers to take advantage of these opportunities,” Chris concluded. After completing a bachelor’s degree in Electrical Engineering and an M.Sc., Chris completed his doctorate in Electrical Engineering from the University of California at Berkeley. He spent five years working for McKinsey and Company in Zurich. He has extensive experience working for machine tool manufacturers in Europe and Australasia, including over fifteen years’ experience as CEO or general manager in other organisations.
EMO Hannover 2019 to position new business models The EMO Hannover 2019, the world’s premier trade fair for the metalworking industry, will be held from September 16 to 21 under the motto of ‘Smart Technologies Driving Tomorrow’s Production’. It will thus be concentrating on the current paradigm shift in industrial production operations, which are no longer focusing only on “better, faster, more accurate”, but on the development and implementation of new functions within the framework of Industry 4.0. Digitalization and intelligent networking in conjunction with numerous new developments, from big data, data analytics and artificial intelligence, all the way through to the platform economy, create the foundations for new business models, so that customers and vendors
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MACHINE TOOLS WORLD JUNE 2018
can reach a new level of productivity. “The last EMO Hannover had already shown that Industry 4.0 has arrived in the machine tool industry,” says Carl Martin Welcker, General Commissioner of the EMO Hannover 2019. “As the world’s leading innovation platform, we are progressing this trend by focusing on the next development step in production operations: the technical options opened up by digitalization and networking, which are being increasingly
reflected in new business models,” he adds. “This doesn’t mean that in future we shall no longer be working on optimizing machines and processes in the traditional way. I am, however, confident that quantum leaps forward in terms of productivity, quality and reliability will be triggered primarily by the new technologies. So in 2019 we will be seeing an abundance of solutions that implement new services for the machine tool industry’s customers.”
DX 200 Series nvu CNC Turning Centers
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Wohlhaupter India Pvt. Ltd. An Allied Machine & Engineering Company B-23 Block Community Centre Janakpuri, New Delhi - 110058 Phone: +91-11-41827044 Email: info.india@alliedmachine.com info.in@wohlhaupter.com Website: www.wohlhaupterindia.in
BUSINESS NEWS
FARO introduces As-Built software platform for 3D digital modeling FARO recently announced the availability of the FARO® As-Built software platform that enables efficient and cost-effective transfer of 3D reality capture into Autodesk® design tools to create ready to use CAD and Building Information Modeling (BIM) deliverables. As-Built is specifically designed to minimize the effort and time required to create as-built documentation, which is the main task across AEC professionals in the building, facility and infrastructure design phases. This comprehensive and innovative platform seamlessly integrates processed 3D data coming from the FARO SCENE software platform and can then support point cloud modelling (i.e. the set of data points acquired by a 3D laser scanner that are then displayed as a visual representation of an object or area) for the latest 2019 Autodesk® design tools.
The FARO As-Built platform offers three powerful options: • As-Built for AutoCAD® Software • As-Built for Autodesk® Revit® • As-Built Suite - includes both As-Built
for AutoCAD® Software and As-Built for Autodesk® Revit® The full functionality of PointSense for AutoCAD® solutions, all previous standalone AutoCAD® plug-ins and PointSense for Revit®, respectively are now migrated into the As-Built platform. Additionally, As-Built is available across a broad series of languages, including French, Italian, Spanish, Portuguese, Chinese, Japanese, English and German. Users now have access to a common graphical user interface that provides a single entry point for all FARO features and functionality across the entire AutoCAD® platform. This enables new users to get up to speed quickly and immediately
begin to leverage the power of As-Built. “We have been uniquely focused on delivering 3D digital modeling solutions that address the key pain points of AEC professionals; specifically waste and project delays that lower productivity and increase operational costs,” stated Andreas Gerster, Vice President Global Construction BIM. “As-Built is both a powerful tool for Autodesk® users who use FARO Focus and Freestyle solutions and also for other 3rd party 3D imaging hardware products.”
Website: www.faro.com/in
AMTEX 2018 to commence from July 6th in New Delhi AMTEX 2018, the biennial machine tools and engineering exhibition in India will be held between July 6th9th at Pragati Maidan, New Delhi. This edition will introduce 3 Colocated shows-Intertool, Q MET and Automation & Robotics. In addition to participating countries like UK, Japan, Netherlands, Italy, Korea, Germany, Turkey & Singapore, it will showcase two international pavilions for China and Taiwan showcasing their products and technological acumen. According to Gardner Business Media survey 2017, India is ranked 12th in production and 8th in the consumption of machine tools
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MACHINE TOOLS WORLD JUNE 2018
globally. And with the government’s continuous emphasis on Make in India and Manufacturing, AMTEX is likely to provide a platform to bring together industrialists and knowledge leaders from the machine tools and engineering sector. This biennial event will primarily focus on end user industries like automotive, power, electrical equipment, textile machinery and consumer goods. Two leading associations, the Association of Ludhiana Machine
Tools Industries (ALMTI) and the Association of German Tool Manufacturers are supporting AMTEX 2018 reinforcing its commitment for the industry. According to Cyril Pereira, Managing Director, Reed Triune Exhibitions Pvt. Ltd, “AMTEX 2018 will be larger and better than previous editions with key association partnerships, new co-located shows and of course more international participation. Netherlands and Italy will be participating for the first time at the expo. Our persistent aim is to empower the machine tools and manufacturing sector in India and
make them globally competitive. The Indian Machine Tools industry has immense potential and there continues to be a demand and supply gap which we are trying to address by bringing together best players and innovative products under one roof.” AMTEX Delhi is also launching Go Connect- an online platform that will enable seamless scheduling of meetings between the registered visitors and exhibitors of the expo in advance. This would enhance networking and business opportunities and a better navigation to explore technologies at the expo.
BUSINESS NEWS
ORDERFOX.com and Autodesk announce new collaboration ORDERFOX.com is proud to announce a new ground-breaking collaboration with industry leader Autodesk; making visualization and procurement even easier. ORDERFOX.com is continuously focused on providing members a more efficient way to conduct daily business. With that always top-ofmind, ORDERFOX.com community members now have an even greater benefit - the integration of the Autodesk Forge platform viewing functionality. The Viewer now provides community members the ability to view and process potential business opportunities without additional software installed. In addition, as a benefit for existing and new
users of Autodesk Fusion 360, Autodesk Inventor and Autodesk AutoCAD software, they will be able to access all of the features of the ORDERFOX.com platform within their chosen software. The Viewer integration into the global ORDERFOX.com platform brings vast benefits. Anyone
who uploads computer-aided design (CAD) data to “advertise a job” can now have it converted directly into a 3D model within the Autodesk cloud, and then viewable on ORDERFOX.com. Metadata regarding the design files can also be securely embedded with the Viewer in more than 60 formats,
while the data can be used and retrieved directly within the user’s browser, without having to install any additional software. For users of the Autodesk programs – Fusion 360, Inventor and AutoCAD, the collaboration with ORDERFOX.com offers many additional strategic and operational advantages. The Fusion 360, Inventor and AutoCAD applications are supplemented with ORDERFOX. com plugins, allowing the user to interact, research and advertise CNC jobs directly on ORDERFOX. com with just a few clicks, finding the right resources or production partners. For more information www.orderfox.com
Renishaw supports UK and India business ties Rhydian Pountney, Managing Director of Renishaw UK Sales Limited, attended the Access India event as part of the Make in India initiative. Set alongside a backdrop of the Commonwealth Heads of Government Meeting in London, UK, the event gave British small and medium enterprises (SMEs) the opportunity to meet with large manufacturing businesses and government representatives, to facilitate bilateral investment and help SMEs to set up Indian manufacturing operations. The Make in India initiative was launched by Prime Minister Narendra Modi in September 2014 to strengthen the Indian design and manufacturing industries. The Access India Programme (AIP) is a newly launched scheme, specifically aimed at innovative SMEs in the
36
MACHINE TOOLS WORLD JUNE 2018
UK, which forms part of the Make in India Initiative. Led by India’s Department of Industrial Policy and Promotion (DIPP), the programme is run in conjunction with the Indian High Commission in London and the UK India Business Council (UKIBC). The first event, hosted at Buckingham Gate, was attended
by Mr Ramesh Abhishek, Secretary of the DIPP, who was introduced to major UK investors in India and SMEs on the AIP. Companies in attendance included Renishaw, BAE Systems, Rolls Royce, JCB, Perkins Engines and TVS Supply Chain Solutions. At the event, Renishaw presented Ramesh Abhishek with a
stainless steel, 3D printed Make in India logo to commemorate the day and showcase Renishaw’s Additive Manufacturing Solutions Centre in Pune, India. “Trade between India and the UK is on the rise,” explained Pountney. “Leading this trend are large, multinational companies. To facilitate stronger trade links and increased UK investment in India, the AIP encourages SMEs to learn from the successes of multinationals with a long-standing, established presence in India. India offers a strong technical skill base, one of the fastest growing economies and a good location to export to the rest of Asia and beyond.”
For more information Web: www.renishaw.com
Creating Tool Performance
A member of the UNITED GRINDING Group
HELITRONIC DIAMOND EVOLUTION Efficient rotary eroding and grinding machine, Two-in-one
The HELITRONIC DIAMOND EVOLUTION is a high efficient solution within our EDM portfolio for rotary eroding of PCD/CBN tools and grinding of HSS/carbine tools in one single clamping cycle on a minimal footprint. Tool diameters from 1 to 165 mm, tool lengths up to 185 (255) mm, each item can weigh up to 30 kg. www.walter-machines.com
United Grinding GmbH – India Branch Office & Technology Center No. 487, D1 & D2A, 4th Phase – KIADB Main Road, Peenya Industrial Area · 560 058 Bangalore · India Tel. +91 80 3025 7600 · sales.in@grinding.ch · www.grinding.ch
Creating Tool Performance
BUSINESS NEWS
Meech Launches IonWash System for 3D Component Cleaning Meech International is announcing the launch of its newest technology, the IonWash, designed for the fast and consistent removal of contamination from 3D components in the automotive, aerospace and electronics sectors, among others. The freestanding 3D component cleaning system incorporates extremely powerful ionisation, as well as blowing and vacuuming airflows, providing a more efficient alternative to manual cleaning. “From the point of inception, the IonWash was developed with ease of use and cleaning efficiency in mind,” explains Adam Battrick, Sales Director at Meech. “Historically, the cleaning of 3D compontents has always been undertaken either by operators handling air guns, or through the use of a compressed air powered unit controlled by a foot switch. However, both of these approaches are heavily reliant on the operator, which leads to inconsistent results – sections of the component
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may be unevenly cleaned, while contamination blown into the atmosphere may redeposit on the product’s surface. The IonWash single-handedly addresses these issues while also side-stepping others, achieving optimal cleaning performance.” Key to the IonWash’s design are its multi-directional ionising airflow nozzles. The system is capable of providing 40 different nozzle placement possibilities, ensuring that the 16 multi directional nozzles can be positioned to cover all surfaces of a 3D component. The flexible design allows the high volume ionising airflow to be directed for a programmed optimal time onto uneven surfaces of the components being cleaned – such as a vehicle lighting clusters or a speedometer casings – neutralising static charges and loosening contaminants in the process. Simultaneously, high volume negative (vacuum) air flow extracts the contamination by pulling it into a vacuum chamber where it is filtered. By providing instant positive and negative high volume airflows, the cycle time is significantly reduced. Adding further to the overall flexibility of the IonWash is the presence of an access point on two sides of the system, enabling installation between two lines. The system is available in two standard size cleaning chamber sizes. Another key feature of the IonWash is the
inclusion of in-built safety features and intelligent performance monitoring systems. In the event the system experiences any technical issues, an alarm will notify the operator. This helps to ensure that thorough cleaning is maintained at all times, allowing the IonWash to continue working to its full capabilities. Light guard sensors automatically stop the doors from closing when the sensor is interrupted, ensuring operator safety is maintained, and an emergency stop button is also included. Adam goes on to elaborate on the key benefits of utilising this technology: “Meech provides an advanced service and support that begins at the design stage and goes through to delivery, including adaptation of the system to suit particular applications. With a tailored design, the IonWash can be adapted to specification, so that it can be easily incorporated into the end user’s production line. Because it is such a time-efficient and effective technology, the end user is getting a consistently high level of contaminant removal with every cleaning cycle – the more contamination is removed from the component’s surface, the higher the quality of the finished good will be. By having such a thorough system in place, the reject rate as a result of poor cleaning is exponentially reduced.” Adam concludes: “As production techniques have advanced, so have
customers’ quality expectations. Today’s suppliers are looking for more ways to stand out from the competition and product cleanliness plays a key role in that. With IonWash, we have delivered a product that is tailored to multiple industries and incorporates the latest cleaning technology while also taking into account our customers’ needs and expectations. Our current users have already reported a four month return on investment, proving to be a valueadded asset to their business. We certainly look forward to seeing how it will perform across all our sectors.”
The Art of Grinding.
A member of the UNITED GRINDING Group
ecoGrinder The simplified for complex demands.
If you think a STUDER machine will exceed your budget, we recommend the ecoGrinder. Top of the list with regard to price-performance ratio, this machine can be used universally and is quick and easy to program, thanks to StuderPictogramming. It’s Granitan® S103 mineral casting machine bed largely equalizes temporary temperature fluctuations. www.studer.com – «The Art of Grinding.»
United Grinding GmbH – India Branch Office & Technology Center · # 487, D1 & D2A, 4th Phase, KIADB Main Road, Peenya Industrial Area, Bangalore – 560058 Tel: +91 80 3025 7600 · Fax: +91 80 3025 7603 · Email: prabhakar@grinding.ch · URL: www.grinding.ch
COVER STORY
MACHINE TOOLS WORLD Celebrates Its 3rd Anniversary
Y
es, it’s celebration time for Machine Tools World, your favorite monthly journal which has become three today! The issue in your hands is the 36th issue brought out incessantly.
through participation in all relevant technology events in the country. We also supported our advertisers through our dedicated portal as well as online promotion using the digital route. All this is paying today.
Three years ago when we conceived the idea of bringing out a journal dedicated to the machine tool industry, we never thought it would grow to its present stature. Though the journey has been arduous, we put our right foot forward and went full steam ahead. Knowing our publishing background and track record, and our sincerity and dedication, the industry supported us wholeheartedly. And that’s how we came thus far!
MTW is no longer a novice. We are one with the industry through thick and thin. This is evident from the feedback we have from some of the industry stalwarts published in this issue.
No product will survive in the market unless it has quality. MTW has been acclaimed for its rich content from day one. Thanks to our eminent editorial team and our board members, we understood the need of our readers and kept on adding new features issue after issue to empathize with them. We ensured the reach of the journal through sustained and well researched mailing. We ensured our visibility
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In the days to come, you will find the journal far more informative and useful. We shall make it more relevant and pragmatic. Our endeavor will also be to make it all-pervading so as to satisfy a larger segment of the engineering fraternity within the ambit of metalworking. We cannot achieve anything single-handed and in isolation. We owe our success to all our readers, advertisers and patrons with whom we have a symbiotic relationship, and without whose unstinted support we would not have touched this milestone! - Publisher
COVER STORY www.mtwmag.com
A.P. Jayanthram Consultant, Grob Machine Tools India Pvt. Ltd.
MTW satisfies the national manufacturing community’s need Why do organisations process information? It is to reduce uncertainty and ambiguity. Machine Tools World satisfies the national manufacturing community’s need to know what matters in machining technology and how it will affect their business. Best practice case studies from leaders as opposed to ‘just enough’ solutions will help build the bond. Small custom gatherings bringing the most innovative Indian companies and global technology leaders will spur communication and create rich and relevant content. Content will need frequent updating as product life cycles are getting shorter.
B. P. Poddar Sr. Vice President, FEMCO Fatty Tuna Indian Pvt. Ltd.
Machine Tool World is comprehensive magazine giving insights on Machine Tools & Manufacturing Engineering world. Content selection, layout and presentations of information are of extremely high standards. Their coverage of various events and during exhibitions are throwing light on various relevant technologies. They have set very high standards for themselves and raising the bar with every issue. I am keen reader of this magazine and enthusiastically await for next issues. I wish great success to Machine Tool World Magazine and their entire team – Publisher, CEO, Editors, Designers & Marketing Team.
H Madhusudan, Managing Director, Hosabettu Heavy Machinery
When we started the business in machine tools, we were trying to find out which is the best magazine to advertise our range products which is cost effective as well as has good reach. We chose MTW and started giving advertisement in this magazine only. We were quite surprised with the enquiries received from unexpected towns and when we checked how they came to know about us, they said due to reading the magazine MTW. The quality of the printing, magazine contents are quite interesting and informative and rates are also competitive. Therefore my experience with MTW is praiseworthy.
JUNE 2018
MACHINE TOOLS WORLD
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COVER STORY
S M Bhat Managing Director Ador Welding Limited
The magazine is quite informative I read Machine Tools World regularly. I find the content is quite informative. The magazine is progressive and in line with the latest technologies as covered in the Technology section. The section on people has some inspiring stories too. I am of the view that you should do a follow-up story on the technological innovations covered in the magazine in the past editions (say 6 to 12 months back) like where they are today and what they will be in the future. Sector-wise growth outlook of the industry - quarterly or half yearly should also be included. A section on welding automation and profile cutting (CNC- based gas and plasma) is also desirable.
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TP Singh Sales Director Instruments Emerging Markets (India, ME, CIS, Turkey, SS Africa) FLIR Systems India P Ltd
MTW is a well orgnaised, high quality content magazine and we are very happy to be part of this platform. I appreciate efforts of team MTW and wish them great success.
N. Srinivasan Director Bright Burnishing Tools Pvt. Ltd., Coimbatore
MTW Magazine is very informative At first I would like to congratulate you and your team for the successful 3rd Year Anniversary of Machine Tools World. The MTW Magazine is very informative and the presentation is well organized into different categories like Business News, Industry Speak, etc., with colour coding for easy access. The content is rich and very much relevant and up-to-date to the machining community. Wish you good luck for the future of the publication.
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INDUSTRY FOCUS
Automotive OEMs: Getting Smarter!
C
apgemini recently announced a new report by its Digital Transformation Institute, which reveals that the automotive industry can expect to achieve USD 160 billion in productivity gains annually from smart factory adoption from 2023 onwards. The report, Automotive Smart Factories: How Auto Manufacturers can Benefit from the Digital Industrial Revolution, demonstrates that the automotive sector has set more aggressive targets for smart factory initiatives compared to other sectors. A global top ten automotive manufacturer can expect to realise an additional USD 4.6 billion or 50% growth in operational profits annually within five years of a full smart factory implementation. The report predicts that the average productivity growth of smart factories within the automotive sector will be 7% as of 2023, while an automaker will break even within a year of executing the full potential of its smart factories. By the end of 2022, automotive manufacturers expect that 24% of their plants will be smart factories. Nearly half of automotive companies (46%) already have a smart factory initiative, behind only industrial manufacturing (67%) and aerospace (63%), while at further 43% of automotive companies, smart factory initiatives are currently being formulated. According to the report, the automotive sector has the
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New research from Capgemini shows the automotive industry could gain USD 160 billion through smart factory adoption by 2023 onwards highest share (49%) of organisations who have invested more than USD 250 million in smart factories. However, 42% of automotive manufacturers accept they are not on track to realise the full potential of smart factories and are struggling with the technology move. This is the highest across all the manufacturing sectors studied. The report identified that those making the best progress are investing three times more than the companies which are struggling. The more advanced manufacturers are also investing in software such as advanced analytics and AI-based components, whereas those struggling focus too heavily on hardwarebased components, putting them on the back foot. While a large proportion (46%) of original equipment manufacturers (OEMs) has been successful in their smart factory initiatives, less than a third of automotive suppliers (32%) claim to have been successful. The report highlights that OEMs are leading the way, but can do more to help suppliers adopt smart factories. For example, it highlights that OEMs can contribute through financial support and working closely with suppliers on innovation via startups and academies. When OEMs and suppliers work together to create smart factory processes, issues can be minimised early on in the production process. Nick Gill, Chair of Automotive Council
at Capgemini said: “Digital maturity holds the key to realising the full potential of smart factory initiatives. This study clearly demonstrates the enthusiasm among automotive organisations to invest in smart factories and the awareness of long-term benefits. However, more can be done for automotive suppliers to take a collaborative approach with OEMs to optimize their smart factory initiatives.” He further added: “The next few years will be critical as OEMs step up their digital maturity, accelerating outcomes to maximise business benefits.” Gregoire Ferre, Chief Digital Officer at Faurecia and a Capgemini client, said: “By using smart factory technology in our business we have seen great benefits with regard to our employees’ productivity. They use sophisticated tools such as smart robots to create a safer environment, which in turn provide them with more time to focus on other important tasks.” Capgemini surveyed 326 senior executives from the automotive sector over the period February 2017 to January 2018. These executives were drawn from director level or above, from a diverse set of functions, and were closely associated with their organisation’s smart factory initiatives. The survey covered executives from eight countries – China, France, Germany, India, Italy, Sweden, United Kingdom and the United States.
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IN FOCUS
INSPIRATION, INGENUITY & INNOVATION In this interaction with Huned Contractor, Tata Technologies’ Chief Delivery Officer Ashutosh Vaidya elaborates about their Axia-VAVE Centre of Excellence has contributed to providing innovative engineering solutions, particularly so in the automotive sector
Ashutosh Vaidya, Chief Delivery Officer, Tata Technologies
F
rom the era of Henry Ford, the automotive industry has been at the forefront of technological progress. In a world which witnesses phenomenal breakthroughs and disruptions every day, the automotive industry has been leading the charge. Today, concepts which were unheard of even a few years back have captured mind space. From connected cars to electric vehicles, mobility to telematics, these emerging technologies are dominating the automotive industry. The ferocious speed of disruption in the automotive sector has created opportunities for automakers to provide integrated, technologically advanced solutions. Tata Technologies, a leader in the engineering and design space with transformative IT capabilities, has ensured that it positions itself in the best place to ride this revolution. In a multi-dimensional world, our presence is everywhere: on road, off road, in flight. Our automotive engineering expertise makes us the strategic partners for nextgen automakers who want to make a
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mark with fleets of digitally advanced, greener and lighter vehicles. At the heart of Tata Technologies’ capabilities lies the key vision which encompasses whatever we do: Engineering a Better World. Inherent in this vision is the desire to act as a transformative agent for good – for people, for society and for the planet – through a cycle of continuous improvement. In the spirit of furthering the ethos of our vision, Tata Technologies puts a great deal of emphasis on research and innovation and thanks to this, we have launched a state-of-the-art research and development centre, the Axia-VAVE Centre of Excellence at our Hinjawadi campus in Pune. The value of research and development cannot be underestimated. India’s engineering research and development market grew at 13% in 2017-18, according to NASSCOM. The country has moved to the 60th rank in the 10th edition of the Global Innovation Index (GII) and will likely enter the list of the top 25 nations by 2020. Keeping in mind the importance of research and development in today’s fast-changing world, Tata Technologies’ Teardown and Benchmarking Lab (TDBM), the Axia-VAVE Centre of Excellence, is our response to the growing global demand for frugal engineering services and our will to push the boundaries of innovation. It offers clients end-to-end product development capabilities, including product innovation, value engineering, cost engineering, and teardown and benchmarking services with the help of contextual in-depth knowledge and experience we have attained over the years in manufacturing. In the words of Warren Harris, our Chief Executive Officer and Managing Director, the centre provides the first
step towards a company that enables perfect balance between the physical and the virtual world. The TDBM lab provides prototype testing and validation capabilities, enabling us to take responsibility for innovation and development from concept to launch by providing global benchmarking solutions. Tata Technologies has partnered with some of the world’s most successful automotive manufacturers to deploy effective vehicle programs, deliver discrete work packages and provide endto-end design and development solutions, reiterating our commitment to supporting full machine vehicle and development programs. The TDBM lab’s application is not limited to just the automotive industry, but covers a vast range of verticals. The range of projects assigned to the lab has varied from agricultural equipment to construction equipment to automotive and industrial machines. The Axia-VAVE Centre of Excellence has delivered various benefits to clients that have helped them in their product development programs through over 25+ projects and counting. This lab has been instrumental for achieving cost and weight targets for most of our automotive and industrial heavy machinery clients. A key value engineering project was with a leading Indian multinational automotive manufacturing company for their medium and heavy commercial vehicle trucks (MHCV). The weight and the cost challenges of the client were addressed by using our teardownbenchmarking, costing and value engineering services. We developed new design proposals for chassis and suspension systems and created a competitive analysis report highlighting engineering and cost advantages along
IN FOCUS with limitations. The result was a cost and weight reduction by USD 1,095 and 800 kg per vehicle respectively. The Axia-VAVE Centre of Excellence has also helped us leverage and pioneer upcoming technologies through IPs and other methodologies, enabling Tata Technologies to be the preferred partner of choice to the world’s largest automotive and other OEMs. Our own intrinsic 5R Rightweighting Methodology is a great example of helping automotive OEMs achieve their product development dreams. This methodology proved imperative in surpassing international standards of light-weighting, with the help of next-gen technology, by using a multi-material production approach and advanced joining techniques. Tata Technologies extensively used the 5R Rightweighting Methodology in close partnership with NIO China, a leading new-generation electric car company. The association between the two companies commenced with collaborative engineering for NIO’s first electric all-
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aluminium vehicle, the ES8 SUV, which NIO intends to be their first product positioned in the Chinese electric vehicles’ mass market. Tata Technologies engaged with NIO to drive major engineering aspects related to the development of the ES8 such as body structures, closures and exteriors, advanced manufacturing engineering, Product Lifecycle Management (PLM), and off-car connectivity. Tata Technologies, in this strategic association with NIO, utilised its globally distributed execution model and extended its proven expertise in out-ofthe-box engineering processes. The two companies also worked on a range of concepts on weight optimisation using advanced materials in the pursuit of creating a process that would pioneer the way for more advanced material-based vehicles in China. As a result of implementing this expertise, the ES8 is currently achieving body weight efficiency targets better than the best proposed by the EuroCarBody Conference. The association also achieved
significant technological milestones in the PLM domain. The team successfully led and implemented the 3DEXPERIENCE® 2016x (Dassault Systèmes) solution. It was delivered by Tata Technologies’ global talent and is another first in the next-gen EV original equipment manufacturer (OEM) landscape, enabling engineers to accelerate the product development lifecycle through concurrent engineering. At its heart, Tata Technologies is an engineering company which tries to identify world-class technologies and inventions that can be applied to some of the global challenges we face. The global leadership position in the engineering and design space that the company has attained while catering to the needs of the manufacturing industry has been built on inspiration and ingenuity. Innovation will always remain the constant driving force behind the elevation of the manufacturing industry. With our transformative facilities, Tata Technologies is well-set on its goal to engineer a world where innovation knows no bounds.
IN FOCUS
“India is certainly a growth market and has a great potential for welding and our business” : Ville Vuori, CEO, Kemppi Oy
Mr.Ville Vuori, CEO, Kemppi Oy
Kemppi is a pioneer within the welding industry. The company, with a legacy of 70 years, states that its role is to develop solutions so that its customer wins in his business. Headquartered in Lahti, Finland, Kemppi employs over 600 welding experts in 13 countries and has a revenue of over 110 MEUR. Its offerings include welding solutions - intelligent equipment, welding management software and expert services - for both demanding industrial applications and ready-to-weld needs. The company has its Indian arm operating from Chennai, and has a global partner network covering over 60 countries. Kemppi recently set up a Robotic Welding Application Center in Pune with a view to working closely with Indian customers in developing and perfecting welding applications in their production shops. Mr. P.K. Balasubbramaniian spoke to Mr. Ville Vuori, CEO, Kemppi Oy on the sidelines of the inaugural function to ascertain the focus of Kemppi and the significance it attaches to India as a growth market. Excerpts: Q. You are primarily in welding equipment. What is exciting in your offerings?
Q. The general perception in the industry is that Kemppi is a weld wizard. What precisely is your niche? Yes, we are known for our knowledge base emanating from our in-depth knowledge of software, extreme R & D focus, and vast experience. When I say vast experience, you must know that we are a technology driven company with a heritage of 70 years and a reputation for reliability, quality and technical excellence. And our niche is in optimizing the arc properties.
Q. What’s your standing today in the welding world? If what you mean is our market share, we have a market share of 20% in Europe, and 5% globally. Our focus is on quality and not quantity.
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I would say our X8 MIG Welder is currently the most exciting offer. This equipment unleashing the enormous potential of IoT, redefines performance, usability and welding management in demanding industrial MIG/MAG applications. It has the best arc characteristics for high speed and aluminum, narrow-gap, root pass, thin sheet and low spatter welding in globular transfer mode. It has precisely controlled, upgradable welding current up to 600A, and can be used for advanced MIG brazing, cladding and heavy-duty gouging as well. Coming to usability, it features fast and easy to change system and welding settings, can adjust and control welding values, and view WPS content. It uses welding guns with ergonomic handle design, and a wire feeder with ultimate user-friendliness. To speak of welding management, the equipment, the equip-
ment has digital WPS feature which obviates printed WPSs. It enables automatic setting of welding parameters based on the WPS. It has connectivity to WeldEye welding management software modules, welding procedure and qualification management, welding quality management and welding production analysis. All in all it is a amazing product from the stable of Kemppi.
Q. How do you make welding a joy? Our whole stress is on the usability of our equipment. The welder is happy when the equipment is user-friendly. The welding guns are ergonomically designed. It is easy to change the welding settings to adjust and control the welding values. All controls are at his finger tips. The whole process is digitally controlled so as to avoid human error, reduce reworking and enhance productivity. We ensure the health and safety of the welder. All this contributes to make welding a pleasure and a joy!
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Blaser Swisslube India Pvt. Ltd.
Gurgaon, Pin – 122002
Tel 0124 4994000
india@blaser.com
www.blaser.com
IN FOCUS Q. How rewarding is your spend on R & D? We are a technology driven company. R & D is an integral part of our continuing development process. We develop new machines, add new features to the existing ones, improve the existing products and processes‌ We see that we get everything right. Sometimes it takes months, sometimes it takes 5-6 years as well. We have to have patience. We invest almost 8% of our annual sales turnover in R & D. A machine involves not just one discipline. It involves electrical, electronics, mechatronics, power electronics, digital control, actual welding development and many other aspects. We have to get the technical content right. So to answer your question - R & D is inevitable and it is rewarding.
Q. What’s the value addition you give to the Indian customer with the launch of the Robotic Welding Application Center in Pune? The Indian welding industry is maturing. Welding as such is attaining sophistication. Automation in welding is gaining momentum. In this scenario, Kemppi, as a technology leader, has a lot to offer in terms of cutting edge solutions for robotic and automated arc welding applications. Our Robotic Welding Application Center in Pune has been set up with a view to working closely with our customers in developing and perfecting welding applications in their production shops. Kemppi arc welding process packages are easy to install. We work in tandem with all well-known robot brands. Our solutions can utilize all modern fieldbus protocols for communication between the robot controller and the power source.
Q. How do you look at the Indian market and its growth potential for your business? India is certainly a growth market and has a great potential for welding and our business. So our focus is on offering the benefit of technology, quality features and proven solutions - just as we do to 70 other countries worldwide.
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Mr.Ville Vuori lights the traditional lamp to inaugurate the new Robotic Welding Application Center of Kemppi at Chinchwad, Pune
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IN FOCUS
“India is a high-growth market & a key focus area for SCHAEFFLER” A global automotive and industrial supplier, Schaeffler, with four plants and 19 sales offices has significant presence in India. The company’s three major product brands - FAG, INA and LUK - are well represented in India. Schaeffler in India has earned global qualifications both in terms of quality and productivity and the group is now actively looking at Indian operations as an important manufacturing hub in this region. The company recently appointed Harsha Kadam as Industrial President. Excerpts from an interview with Huned Contractor Q. In your new role as Industrial President, what will be your scope of responsibilities and activities? I will be looking after Schaeffler’s industry business in India and will be part of the company’s leadership for this market. It is exciting times at Schaeffler, what with the consolidation of the three brand entities into one. This I believe is a ‘force multiplier’ in the market. We will be able to better leverage the strengths and synergies of the three strong brands. On this new platform, I and my team will strive to build a strong Schaeffler brand in India.
Q.Could you elaborate about the bearing manufacturing facilities of the company in terms of infrastructure and capacities? Schaeffler’s three major product brands FAG, INA and LUK - are well-represented in India. The manufacturing plant at
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Vadodara produces a vast range of ball bearings, cylindrical roller bearings, spherical roller bearing and wheel bearings and sold under the brand name of FAG. The second plant in Vadodara at Savli produces next generation deep groove ball bearings and large size roller bearings also sold under the name of FAG. Schaeffler’s third plant at Talegaon near Pune manufactures needle roller bearings, steel cages, pulleys, cam rollers and a wide range of precision components for valve train, drive systems in engine and transmissions under the INA brand. The fourth manufacturing location is based out of Hosur that manufactures clutch systems, hydraulic release systems and dual mass flywheels for passenger cars, light commercial vehicles, heavy commercial vehicles and tractors and the products are sold under the brand of LUK. In addition to this, Schaeffler also has dedicated engineering and research and development support based in India to augment the product teams. The company has invested in captive testing capabilities for validating the wide product portfolio under the three brands. To shorten the sample submission lead time, we also have a prototype shop with state-of-theart machines to meet the local needs of our customers. All in all, we are wellequipped with capabilities to add value
Mr. Harsha Kadam, Industrial President, Schaeffler India to our customers’ needs at a product or application level. Testimony to this is the number of projects at a system level that the team is working on to bring higher value offering to our esteemed customers.
Q. What is the India market size for bearings and what is the market share of Schaeffler India? India’s bearings market is expected to cross over USD 4 billion benchmark by 2019 (Ken Research) with future growth expected to be led by growth in industrial production as well as demand from the automobile sector. The government’s ‘Make in India’ initiative, tax and research and development incentives amongst others will attract investments in the sector. On the industrial side, railways, wind energy, two-wheelers, and tractors look very attractive and will remain high-focus sectors for the country. We have a strong presence in those, so we will definitely benefit from the growth in these evolving sectors. Keeping this in mind, we are increasing our overall capacities in certain areas. We are enhancing capacity at our Savli plant on the large-sized bearing and also increasing the localization rate there. The bearings from Savli go into wind applications, and into raw materials space like steel mills, cement plants, mining and others.
IN FOCUS
collective strengths across our range of products and our strong product brands LuK, INA and FAG. We are a leading supplier of a wide range of ball and roller bearings, needle roller bearings, engine, transmission and chassis components and a wide range of clutches. Combining our diverse product presence, we are well-positioned across the high growth automotive and industrial segments that enable us to offer complete systems and solutions for our customers.
Q. How does the synergy of the combination of FAG, INA and LUK benefit Schaeffler India’s growth? India is a high-growth market and a key focus area for Schaeffler. Keeping that in mind, we have recently announced merger of Schaeffler’s three product brands under a single ‘Schaeffler India’ identity. The key objective of this merger is to combine the strengths and competencies of all three Schaeffler entities in India and establish one strong listed Schaeffler entity in India in line with Schaeffler Group’s strategy ‘Mobility for Tomorrow’. Over the past couple of years, we have successfully grown from a components manufacturer into a complete components and integrated systems supplier by leveraging the
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Q. What kind of research and development is the company engaged in as regards bearings? We are integrated with our global technology centres. In Maneja we have the Schaeffler Technology Centre which primarily assesses all our industrial customers with bearing applications. Product development, selection, application in the right environment, consultancy and solutions are provided here. On the automotive side, Pune is the main centre of development, while in Hosur it is clutch and transmissions. In a year we hope to merge the three R&D centres into one entity. They work very closely with our HQ and other development centres around the world, depending upon the area of competence and expertise. In India we are primarily
focusing on two areas that we are developing as the centre of expertise for global applications – two-wheelers up to 250 cc motorcycles and agricultural vehicles like tractors and other equipment. For us, the most important thing is to be close to the customer, where the customer’s needs are. This year, in India, about 20 million two-wheelers will be produced. We also have strong, local OEMs who design and develop their own two-wheelers here. Honda, Yamaha, Suzuki are all building up capabilities in India; not just manufacturing but product development capability – we work very closely with them. Coming to tractors, India is the largest tractor manufacturer in the world with 7,00,000 tractors produced with strong local OEMs like Mahindra, Swaraj, TAFE, etc. They all design and produce their own tractors. We work closely with them as also the international companies like CNH, JCB and others.
Q. Has Schaeffler India adopted Industry 4.0 standards? If so, how has it helped? As a global automotive and industrial supplier, Schaeffler is digitally transforming its entire business, which involves the integration of its mechatronics components, systems and machines into the rapidly expanding world of the ‘Internet
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of Things’. These days, the value of a car or machine is determined less and less by hardware and software alone. Digital services, based on networked operating data, complement the classic business models in the automotive and mechanical engineering sectors. As a supplier to these industries, Schaeffler is not only reacting to this trend, but is also thinking ahead and playing an active role in shaping the future. The ‘Schaeffler Smart Ecosystem 4.0’ offers a universal, flexible and open infrastructure from sensorized components. Connecting the Schaeffler domain know-how is the key to transform data into information and information into real action tasks. The customer value chain is optimized in terms of availability, reliability and process quality. In industrial automation, it is essential for extremely divergent systems from various manufacturers to interact reliably and efficiently. The users, operating globally, expect to be able to source their accustomed products and
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systems everywhere in the world. We are closely working with IBM at their R&D centres on IoT, Industry 4.0 and big data digitalization. IBM’s cognitive technologies will support Schaeffler’s Industry 4.0 strategy for tooling machines helping to improve overall equipment efficiency (OEE). This includes the optimization of production processes, real time analysis of data and context-driven maintenance, networking and optimization of multiple machines within a production line. The objective is to continuously optimize production and supply chain. The focus is on internal optimization to increase efficiency and to leverage this for the creation of new service offerings for customers and partners. We are also working with our HQ on evolving digitalization needs for e-mobility applicable to the automotive industry.
Q. What are the company’s expansion and investment plans for 2018? In the last three years, Schaeffler has invested about Rs 145 crore each year in India. Over the next 3-5 years we will continue to invest in expanding our plant capacities, our product portfolio and engineering capabilities in the country. We are going to invest in our distribution network and all the logistics areas which will provide us substantial benefits in the long run. We have also announced expansion of our operations at INA Bearings in Talegaon. The expansion will include a new manufacturing facility and a new R&D facility within the existing premises. We are investing Rs 200 crore
for this expansion. The new production facility will be operational by the end of 2018 and will manufacture engine and transmission components, serving the domestic and exports markets. The R&D facility that will be operational by mid-2018 will focus on enhancing product development and engineering capabilities driving innovation for customers. The Pune plant, currently running at full capacity, employs 700 people and with the new facility it is expected to generate additional employment in the future as our operations grow. We particularly see big opportunities in the country in areas of two-wheelers, agricultural tractors, wind energy, railways, steel and other infrastructure-related sectors. Going forward, we are doubling our investment into the India market from 2018.
Q. How does the company tackle the challenge of a huge counterfeit and grey market in bearings? In 2004, Schaeffler set up a central department for fighting product and brand piracy. The Schaeffler Group employs a zero tolerance policy towards all cases of product and brand piracy with its primary aim being to protect its customers’ interests. To protect buyers and end clients procuring INA and FAG products from distributors, Schaeffler has assessed and certified sales partners worldwide. All authorised distributors are listed on the Schaeffler website and can be checked by entering the certificate number. Promoting counterfeit and nonconforming parts causes serious damage, reduces vehicle life and increases the likelihood of fatal road accidents.
Q. Does Schaeffler India export bearings? If so, could you provide details and numbers? Of our total business from India, exports contribute almost 16% to our sales. Wheel modules and transmission bearings from our Maneja and Savli plants are exported to Europe, US and Asia. We also export engine, transmission and chassis components, including needle roller bearings from our Talegaon plant in Pune.
PRIMO™ revolutionises automatic setting of parts and tools...
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Renishaw India [Pune] S.No.282, Hissa No.3, Raisoni Industrial Estate, Village Mann, Tal:Mulshi, Pune 411057 T +91 20 6674 6200 F +91 20 6674 6211 E india@renishaw.com
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COMPANY PROFILE
Value addition to manufacturing industry through futuristic technologies & holistic approach
I
Sachin Sinha, Sales Director Tecroot Space (OPC) Pvt. Ltd.
n the era of cyber physical systems & emerging technology breakthroughs when manufacturing industry has started aggressively talking about the modern subjects like smart factory, cognitive computing, Internet of Things, Industry 4.0 etc., the other important traditional subjects like cost cutting, investments in the right direction, overall equipment efficiency may take a back seat for manufacturers who are working to be at par with the technology; so it becomes even more important for the manufacturers to start thinking about these important traditional subjects in an unconventional way as they can’t be left behind. Tecroot Space is a consulting & trading, budding and promising start up that targets to emerge as a partner to its customers for value addition to product development processes and manufacturing processes with futuristic approach and with an objective of contributing to overall productivity of the industry with capabilities in
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Robotics & Automation, Additive Manufacturing & Rapid Prototyping, High Performance Metal Working Fluids with unique value proposition, Metal Cutting Tools with strength in hole making, High quality Compressed Air solutions and High Performance Abrasives Technology. Our proposition to manufacturing industry includes product visualization by iterative prototyping, aiming for zero defect with less rejections, use of futuristic technologies, bringing up a happy and healthier workforce, increasing the productivity, optimizing the profitability, ensuring the process security, enhancing the component surface finish quality and saying goodbye to dull, dangerous & dirty jobs. Our team aims to support its customers to excel in these important traditional subjects with a parallel focus on keeping at par with the modern systems. We have partnered with the global technology leaders in their own domains which enables us to prepare a unique value proposition for our customers to meet above requirements. Tecroot Space’s contribution to Fourth Industrial Revolution - Industry 4.0 includes support to our customers on • Additive manufacturing through world class 3D Printers backed by world renowned 3D printing technologies from the U.S.A, Italy, Austria and Germany. • Robot assisted automation for various handling applications like machine tending, sealant dispensing, testing & validation, pick & place, vision based inspection, component feeding, welding, painting, assembly & so on. • Peak performance machining with
specialization in hole making with cutting tools capable of & complying with machine learning modules. The proposition is backed by more than 100 years of our partner’s experience in this domain. We encourage our customers for the investments in the right direction with our unique value proposition of high performance metal working fluids which not only offers the basic cooling and lubrication to the cutting zone but also carries the capability of providing consistently high workpiece quality with minimal reworking time, longer tool life for greater machine availability & possibility of reducing the cycle times, thus utilizing the potential of a right metal working fluid by adding value to the manufacturing process. Our 125 years old partner is pioneer in the coated and bonded abrasive technology ensuring an added value for the customers in terms of high MRR, superlative surface quality and long service life of the abrasives for cutting, grinding and finishing operations. We ensure a dependable & reliable partnership to our customers by going an extra mile to support them.
For more information, Website: www.tecrootspace.com Email: trs@tecrootspace.com
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Contact: GROB MACHINE TOOLS INDIA Pvt. Ltd. I Hyderabad, INDIA Phone: +91 40 4202-3336 I E-mail: info@in.grobgroup.com
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15.02.2018 10:20:47
COMPANY PROFILE
Nikopas Engineering : Benchmarking the standards
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e are Manufacturers and Exporters of ‘nkp’ BRAND THREAD CUTTING DIES AND DIE-NUTS made of CS or HSS Material. We produce and supply Cut Thread Split Dies. However, ground threads Dies (lapped finish). Gun Nose Dies can also be supplied. Generally HSS Dies are manufactured out of M2 grade material; however, dies in 5% Co. (M35) and TIN Coated can also be supplied. We produce vide range of Thread forms standard as well as non-standard RH as well as LH sizes from 1/8”(3mm) to 4” (100 mm) in COARSE as well as FINE pitches. We produce different Thread Forms, such as, BSW, BSF, UNF, UNC, UNEF, UN, NS, WHITHWORTH
FINE, METRIC(FINE, COARSE), BSP BSC, BSCON, BSCY, ME, Pg, NPT, BSPT, ACME, BUTTRESS, ETC. Generally, Dies & Die Nuts supplied by us are cut threads, split and thread produced is to medium/6g/2A tolerance. However, Company is specialized in manufacturing Dies & Die Nuts to various thread tolerance such as 2A, 3A, 6g, 8g. We also manufacture as per requirements – may be on specific Drawings from buyers, we request you to please indicate your choice of requirement from our large Range of Products (More than 2000 different designs) indicated in our Website referred above. We have our Authorized Stockiest in Christchurch, NEW ZELAND. We are at
Technical Details : Threading Dies and Hex Die-nuts
• As a rule dies are manufactured solid, pre slotted (Form B). The dies produce male threads within the tolerance zone 6g or medium fit. The narrow web (Slot) on Die can be easily cut off with cut off wheel, when special tolerances are required. The Die will then be adjustable (form A). • Generally two types of dies are in common use , Cut Thread Dies and Ground Thread Dies. Ground Thread Dies have thread lapped and produce good quality threads. They are more accurate and generally used on machines. Cut Thread Dies are used by hand . • Round Dies are used to produce threads where as Hexagonal Die-nuts or Rethreading Hex Die-nuts are used for repairing of damaged or worn out threads. A simple spanner is used to drive the Hex Die-nuts. • nkp (LAPPED) Dies are ground after hardening in exact concentricity to their threads in both the perpendicular and horizontal planes. In good working conditions the Dies will always run true on the work piece. • nkp (LAPPED) Dies produce exceptionally good finish. • The design and heat treatment of dies give a high efficiency in steel up to 750 N/mm2. For steel with tensile strength >750 N/ mm2 and shot chipping brass special types Dies are available. • The number of flutes in the Dies depends on the nominal size of the thread and on the application. • The High Speed Steels and special Carbon Steels used for manufacturing of Dies are subject to a strict quality inspection.
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Mr. Dilip B. Sawant, Managing Director Nikopas Engineering Pvt. Ltd. present manufacturing and exporting to UK, TURKEY, MIDDLE EAST, SOUTH AFRICA and NEW ZEALAND on monthly basis large quantities as per their requirements. For more information, Email: nkpmktg@gmail.com Mobile - 9765560428 Web - www.nikopas.com
• The carefully supervised heat treatment produces quality and highly efficient tool life. • The quality and accuracy In size of the thread produced depends essentially on many factors such as machine should be in Al condition preferably with positive feed and chuck having axial and radial compensation. They prevent defective threads. Special attention must be paid to perfect alignment of the work pieces. • True alignment of work piece and Die are of prime importance. • Dies must be sharpened correctly and in due time. Blunt or faulty re-sharpened tools produce defective threads and increase torque up to 100 %, causes excessive wear and breakage. • While producing male threads with Dies it should be noted that the diameter of the bolts / component must always be a little smaller than the nominal size of the thread. While producing ISO male threads within the tolerance position 6g or medium, the negative allowance for the major diameter must be considered (major diameter of bolt = NOMINAL SIZE MINUS ALLOWNCE) • In principle diameter of bolt should be as low as tolerance will allow. • In order to facilitate start of threading, the bolt should be provided with bevel / chamfer. • A perfect alignment of the tools axis to the work piece is very important to produce male threads and good Die life.
COMPANY PROFILE
We give strategic advantages to our customers from diverse industries
Rupesh Paparaju, Director, Bettinelli Automation Components, India
B
ettinelli S.p.A, established in 1953, specializes in the development and manufacturing of precision motion control components and systems. In 1996 a separate division named CDS Cam Driven Systems was created for engineering solutions in automation and motion technology. CDS produces the widest range of mechanical Cam Driven Units, commonly known as rotary / indexing tables for precision motion control applications, requiring rotary or linear transfer, positioning and handling. The products range includes, cam indexing and servodriven tables, ring positioning drives, intermittent and oscillating drives with parallel or right angle configuration, rotary & linear part handlers, precision link transfer systems, and epicycloidal servo reducers.
Wide ranging products
The broad product spectrum covers IP parallel shaft indexers, IT roller dial indexing tables, TR roller dial indexing tables, HP roller dial indexing tables, IG/ IGA roller gear indexer, TL precision link conveyors, MHP/LHP part handlers, FTHT open center ring tables and packages of rotary indexing tables. Bettinelli has a wide range of standard products. These are delivered in 3 weeks. When it comes to customized products, these are designed,
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manufactured and shipped in 6-8 weeks. The manufacturing takes place centrally in Italy. The regimen starts with design & engineering, CNC induction hardening, CNC milling, grinding, quality check and then assembly, painting and shipment. In order to ensure quality, all components are machined internally, including the cam hardening by a proprietary CNC controlled induction hardening equipment. For better finish, the products are also subjected to chemical nickel plating, blasting and painting. The manufacturing process is constantly controlled to conform to international standards. The company’s quality systems are ISO-9001-2008 certified.
are used in pallet transfer tables, assembly machines, painting applications and test rigs, just to mention a few. In machining industry, they are used with advantage in deburring, lapping and pressing machines and in transfer lines. In SPM & robotics, they find applications in transfer lines, station loading, sequential operations and so on. Inwelding, these indexers are inevitable in positioners, synchronous welding, robotic welding and component transfer. Packaging too is a major application area. Cam systems are used in box filling machines, wrapping machines, cartoning and capping machines. Indexers are also used in casting, printing and cosmetics industries.
Strategic advantages
Over the years, Bettinelli Group and CDS Indexers have become synonymous with high quality automation products and technologies. “Our design and manufacturing systems have furnished competitive and strategic advantages to numerous industries in pharmaceutical, automobile, manufacturing, packaging and a plethora of other sectors. And for automation functions, our solutions are invariably preferred by companies,” says Rupesh Paparaju, Director, Bettinelli Automation Components, India. The Indian subsidiary, headquartered in Pune, serves its customers in India by providing installation, commissioning, and after-sales support. It also offers technical consultation. In the pharmaceutical industry cam driven systems are used in filling, blister pack, tablet making and packaging machines. In automobile industry, they
Parallel Shaft Indexer
Rotary Indexing Tables, TR Series Closer to the customer
The Indian arm of Bettinelli, based in Pune, Bettinelli Automation Components Pvt. Ltd., is highly customer-centric. “Our presence in India means quite something in fostering a symbiotic relationship with our customers. It helps us to match our world-class products with our eminent customer support,” underlines Paparaju, Director, who has built up a team to improve Bettinelli’s response time. “CDS are high-tech products which lend themselves to enhance the operational efficiency and productivity at the customer’s end. We stay close to the customer to understand his needs and offer customized solutions within the shortest possible time to ensure peak uptime of his equipment and operations”, he adds. - P.K. Balasubbramaniian
COMPANY PROFILE
Jig-less Robotic Welding Systems or Programmable Welding Jig
Keshav R, Design Head, CNC India
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n today’s world of multi variant models, the requirement of building welding jigs & its quick changeover is posing challenges for the production engineers. This is especially true for batch production (as low as 1) with product variant customization. These challenges may not be as critical in automotive industries with high production volumes. Conventional welding methods in such industries involves manual tack welding of child parts using jigs for each of the model at multiple stations & full welding done manually at different stations. This requires skilled, experienced & reliable welders who are becoming a big scarce. This also involves manual changeover of jigs, manual scheduling, production monitoring & supervision which are all time consuming. Modern manufacturing technologies have evolved to realize automation of welding for such companies & one such concept is Jig-less Robotic Welding Systems or Programmable Welding Jig. Jig-less welding system involves use of additional handing robot/s to pick child part from input & to move to a location on the base part for welding. This method draws an analogy with 3D metal printing technology.
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We at CNC India, work on such innovative concepts to provide optimum solutions to our clients. One such system we are building is Robotic Jig-less Welding Cell for welding child parts like sockets, bushes, brackets, leg, pads, bent pipes, flanges etc. on the periphery of Pressure Vessel Tank Welding Cell consists of two robots, one welding robot & one handling robot for child part feeding and both robots are on servo sliders for longer reach. Both robots along with the field I/Os are interfaced to a master controller which controls the complete cell working. This system will suffice the productivity expectation & model changeover needs of the client. Child parts are fed in batch quantities, placed in the respective bins with rough orientation on a trolley for a minimum of half a shift production. The trolleys with the bins are exclusive for each/ combination of the models and will be docked in the feeding station. Handling robot is integrated with 3D laser vision sensors & the robot capability is enhanced by using robotic hand changer with different
grippers. The handling robot with vision capability will auto reference the base part (which is the PV tank in this case) taking unique feature on the base part. With these features, handling robot will be able to ‘see’ the part, ‘identify’ the part, ‘measure’ the position & orientation and ‘correct’ the picking co-ordinates & ‘pick’ parts in specific sequence and ‘position’ the part to its programmed position on the base part for tack welding. Once tack welding is completed, handling robot will retract from the welding zone and go for the next picking sequence while full welding will be completed by the welding robot. Welding robot is equipped with laser seam tracking system to find the correct welding path and continuously correct the path The other advantage of such system is the clear space available for welding since no jig elements will be present which could hinder the torch movements. The system can be connected to the central MIS Systems and by using multiple feeding stations, the production schedule can be programmed and data acquisitions can be automated.
Robot and Gantry Automation
Robotic Welding
Conveyor and Assembly solutions
➢ Machining Solutions
➢ Automation Solutions
• Design & Manufacture of Conventional and Hydraulic Fixtures • Tooling’s & Turnkey for component machining • Authorised Distributor for Mitsubishi carbide cutting tools. • Design, manufacture of special purpose machines: • Metal and Deburring Applications • Non-Metal Cutting Applications- LTMs & Washing Machines
CNC INDIA TOOLS & SERVICES (P) LTD. #64, Parimala Towers, 3rd Floor, MES Road, Yeshwanthpur, Bangalore-560022 Ph: 080-65691526/27 Email: enquiry@cnc-india.com Website: www.cnc-india.com
• Robot and Gantry applications for machine tending • Conveyors and Assembly solutions • Welding applications • MIS/IOT Solutions for Industry 4.0
COMPANY PROFILE
Gala Precision’s Forte: Precise Surface Engineering Solutions
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ala Precision, serving the industry for over 25 years, is a one stop solutions provider for surface finishing needs such as de-burring, finishing, washing and cleaning of components and parts. The company offers the whole gamut of machines, processing media, compounds and services for surface finishing and parts. Gala has capability to build large finishing & cleaning equipment for challenging needs of defence, atomic and aerospace sectors. The finishing machines are capable of achieving Ra value of 0.05 microns while precision parts cleaning machines are capable of achieving a Millipore value of less than 1mg.
porcelain, steel or plastic materials. Compounds are used with water with concentration levels of 5 to 10%. Gala offers standard and customised products to suit specific customer needs. The finishing machines are of different types. These are:
• • • • •
Vibratory finishing Centrifugal Barrel Finishing Disc Finishing Customised finishing systems Complete automation of surface finishing processes is possible by using component loading system, conveyors, vibratory trolleys and dosing system using PLC based control panels.
Deburring and Finishing
Vibratory Finishing
The de-burring and surface finishing machines are used for mass finishing of metal, plastic, ceramic and rubber parts. Small parts weighing a few grams up to 25 Kg can be processed in a variety of machines available from Gala’s wide range of products. Use of de-burring and finishing machines is essential to achieve consistency and high production rates. In addition to finishing equipment, use of abrasive media and compounds is essential to achieve the desired process results. Abrasive media can be of ceramic,
The Vibratory finishing machine consists of a bowl lined with polyurethane material which is mounted on springs and uses vibratory motor and unbalanced weights to achieve gyroscopic motion to the workload. Vibratory finishing is used to achieve de-burring, edge radiusing, degreasing, de-scaling, polishing, mirror finishing and smoothening of a variety of components. This is the most common method used for de-burring and polishing of components which include sheet metal, machined, cast, forged & moulded parts.
Conveyorised Spray Cleaning System from Gala
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Gala’s Disc Finishing Machine
A wide range of components of Automotive, Aerospace, Defence and consumer products can be processed using vibratory finishing machines. Gala offers the following types of Vibratory machines based on the shape of the working bowl.
• Round Vibratory Finishing Machines are the most common type of machines used in manufacturing industry for a wide range of components. This machine can be used for small parts like rivets & screws to bigger parts like turbine blades. Gala offers machines from 70 to 1500 litre capacity. Standard and Auto Separation models are also available. • Spiral Machine is a modified version of Round vibratory finishing machine. This type of machine is used to ensure 100% separation of parts within a short time of 8 to 10 minutes. Due to the Spiral shape of bowl, the process efficiency is better as compared to round vibratory machine. Gala offers Spiral machines from 120 to 800 litre capacity. Spiral vibratory finishing machines are used for parts of bearing industry, brass valve bodies, furniture
COMPANY PROFILE industry, etc. • Elliptical Vibratory Finishing Machines are used where processing time is less than 10 minutes. This is used for removing light burrs and general finishing of small parts like bearing cages, ceramic insulation tiles, etc. Elliptical machines are available up to 250 litre capacity. • Trough Vibratory Finishing Machines are used for de-burring, degreasing and polishing of medium size parts like axles, shafts, rods, marble & granite tiles, turbine blades, aerospace parts, etc. Gala offers machines from 100 to 1200 litre capacity. • Segmented Machines are used for bigger parts to avoid part to part hitting while processing. Segments are provided to make compartments in working bowl where one or a few parts are loaded for finishing. Normally 3 to 8 compartments are provided. Gala offers segmented Round and trough vibratory finishing machines as per the customer needs. These machines are used for parts like machined aluminium die cast parts, parts of hydraulic industry and so on. Centrifugal Barrel Finishing
This is a more aggressive form of finishing
Multistage Ultrasonic Cleaning Equipment
as compared to Vibratory finishing. This machine uses 3 or 4 barrels mounted on turret assembly. The high rotation speed of turret results in high centrifugal forces which results in faster process. These machines are often used with variable frequency drives to adjust the rotational speed as per process need. The surface finish achieved with this process is more uniform and even. Such machines are used in various industry sectors like jewellery, bearing, compressor, automotive and aerospace. Centrifugal barrel finishing is capable of achieving high Ra values up to 0.06 microns for parts like textile rings, reed valves, bearing rollers, etc. Centrifugal Disc Finishing
This is the most aggressive form of surface finishing as compared to Vibratory finishing or Centrifugal barrel finishing.
The resulting forces are at least 10 times higher as compared to Vibratory finishing process. This machine consists of a tub or housing with a rotating disc at bottom driven by electric motor. Complete automation is possible with component loading, separation trolleys, and media reloading using PLC -based controls. These machines are popular in processing parts like coin blanks, medical implants, fine blanked components and precision components of automotive & aerospace sector. Customised Finishing Systems
Completely automated finishing systems can be offered along with Vibratory finishing and Disc finishing equipment. Automation results in achieving higher production rates and process consistency. Fully automatic finishing systems can be offered using component loading system, separation equipment, compound dosing system, conveyors and PLC- based control panel. Customised systems are popular in applications like processing of coin blanks, medical implants, fine blanked parts, drive chain components, bearing rollers & cages and so on. Parts Cleaning
Centrifugal Barrel Finishing System
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Parts cleaning is an essential process of the manufacturing industry. Parts cleaning equipment are used to remove all types of contaminants from the surfaces of components. Parts cleaning machines are used for degreasing, de-scaling, removing
COMPANY PROFILE metallic burr or particles and other solid particles of contamination. Parts cleaning can be achieved by using Immersion, Spray and Ultrasonic Techniques or combination of these techniques. Gala offers complete range of aqueous parts cleaning equipment which includes Spray cleaning, Ultrasonic cleaning, Rotary screw, Single Chamber multi-process and customised machines. The company also builds customised machines which include Ultrasonic machines with material handling system, drying with centrifuge arrangement, Single piece flow and so on. It is capable of building large machines as big as 5000 iitre capacity Ultrasonic cleaning machine for very big parts and 60 feet long conveyorised washers. It offers machines suitable for batch & continuous production and also for Single piece flow lean production. Gala equipment are preferred for precision cleaning of parts of industries such as aerospace, automotive hydraulic, engineering, electronics and many others. Machines can be built to meet stringent requirements of achieving Gravimetric (Millipore or NAS standards) values of less than 1 mg and particle size as per class A for precision cleaning. Gala is indeed a one stop solutions provider for equipment and cleaning compounds.
4 bar and basket rotation speed is in the range of 3 to 6 RPM. Rotary basket machines are suitable for general cleaning of small components such as machines parts, sheet metal parts, fasteners, springs, etc.
of medium and heavy parts such as housings, axle box, brake drums, machined castings & forgings. Parts can be loaded in basket or can be placed on work table. Wash, Rinse and dry cycle can be offered.
Rotary Indexing
Conveyorised Washing
This is suitable for small and medium size parts. Component loading can be at the same or at different locations. A single part is indexed in cleaning, rinsing and drying zone and follows single piece flow. Component loading and unloading can be manual or automatic with pick & place device or with robots. Rotary indexing machines are suitable for cylinder liners, shells, and machined cast parts.
Conveyorised washers are popular as they support continuous production and easy to operate. Components travel on conveyor with or without trays and pass through enclosed chambers. Spray, rinse and dry sections can be customised based on the cleaning requirements. Conveyor can be made of steel wire mesh and chain & rod type. Conveyorised washers are suitable for parts like aluminium or brass shells of ammunition, connecting rods, containers, bins, housings, wheels, rifle scopes, gears & sprockets, machined castings & forgings and reflectors.
Rotary Screw
Rotary screw spray cleaning machines are suitable for continuous production. The cleaning and drying stages can be customised. Machines are available from 30 kg/hr to 1500 kg/hr capacity. These washers can be integrated with other production equipment to maintain production flow in a uniform manner. These washers are popular for components such as stamped washers, fasteners, small arms ammunition shells, etc. Cabinet Front Loading
Spray Cleaning
Gala’s comprehensive manufacturing range also includes spray cleaning machines up to 100 bar spray pressure. Spray cleaning machines are widely used for washing of components such as machined parts, stamped parts, cylinder heads, cylinder blocks, connecting rods, crank shafts, housings, bearing parts, fasteners, transmission parts, ammunition shells, containers, etc. The spray cleaning machines are offered in the following configurations: Rotary Basket
Rotary basket washers are compact machines suitable for small parts in batches. These machines are simple to use with wash, rinse and dry options. Spray pressure is in the range of 2 to
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These washers can have fixed or rotating work table. This is suitable for cleaning Gala’s Phosphating Plant
Ultrasonic Cleaning
Gala manufactures a whole range of Ultrasonic Cleaning Machines from 20 to 5000 litre capacity. The company can offer material handling system for multistage ultrasonic cleaning machines for ease of handling of parts. Multistage machines are customised to suit customer needs with options of multiple cleaning, rinsing and drying. Ultrasonic cleaning machines are
MEASUREMENT ERROR
MEASUREMENT PRECISION
Visit us at:
Stall No.: B122, Hall No.: B
Stall No.: E42, Hall No.: 12
The Marposs WRP60 radio frequency system automatically detects axis position to enable part inspection on large, 5-axis milling machines and machining centers and applications producing deep parts. You get improved quality and reduced scrap. Marposs means precision.
www.marposs.com
Y O U R G L O B A L M E T R O L O G Y PA R T N E R
MARPOSS INDIA Pvt. Ltd. 147, Sector 7, IMT Manesar 122 050 - Tel. +91 124 4735700 | sales@in.marposs.com
COMPANY PROFILE used for precision cleaning of parts which are complex in configuration and geometry and / or which require stringent gravimetric values and particle size count as per class A. Ultrasonic cleaning machines are widely used for cleaning of precision parts of aerospace and automotive sector like engine valves, pistons, turbine blades, fuel injection parts, coil springs, bearing cages etc. This technology is ideal for cleaning of electronic parts & PCB’s, moulds, optical parts and lenses. Gala can provide ultrasonic transducers of tank bonded, immersible box and rod type, based on application. Operating frequency can be 25 KHz or 30 KHz or 40 kHz to suit cleaning application. Ultrasonic cleaning machines offered are: Table top, Multistage and Multistage with material handling system.
Customised Solutions
Gala also offers customised cleaning solutions to meet customer’s special requirements. It can build machines for Single piece flow or Robotic washing. Phosphating Plants
Gala also offers pre-treatment, passivation and phosphating plants. These plants can be fully automatic with material handling system, PLC based control panel and SCADA system.These are offered with features like basket rotation, auto dosing, walking beam material handling arrangement, etc.
Single Chamber Multi-process Cleaning
Material Handling
Machines (SCMP)
Gala also builds and offers material systems for conveying components. The
Single chamber multi process cleaning
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machines offered by Gala are compact in size. Spray, Immerse flood wash and Ultrasonic wash cycles are possible in this configuration. Vacuum drying also can be provided on customer request.
MACHINE TOOLS WORLD JUNE 2018
range includes Belt Conveyors, Inclined Conveyors, Component Loading Systems and Vibratory trolleys. Industrial Dryers
Drying is a natural corollary in the process of components cleaning. Hence Gala also offers Industrial Dryers of various types. These are Vibratory, Belt type, Rotary Screw, and Centrifuge Dryers. Undoubtedly, Gala Precision is a One-stop-shop for Solutions for Surface Finishing, Cleaning, Washing and Drying of Precious Machine Parts and Components. Quantity, size or criticality doesn’t deter Gala from offering a solution to any industry to the utmost satisfaction of the ultimate customer. - P.K. Balasubbramaniian
TNC 640 – The new High-End Control for Milling and Turning Operations The new TNC 640: for the first time, milling and turning are combined in one TNC. Now users can switch as desired between milling and turning—within the same NC program. Switchover is independent of the machine kinematics. It automatically takes the respective operating mode into account and without any additional action.This new simplicity is complemented by dialog-guided plain language programming, the optimized user interface, powerful programming aids as well as comprehensive cycle packets taken from amply field-proven HEIDENHAIN controls into the new TNC 640.
HEIDENHAIN OPTICS & ELECTRONICS INDIA PRIVATE LIMITED
Angle Encoders
Linear Encoders
Chennai 600031, India
Contouring Controls
phone +91 44 3023 4000
Position Displays
Length Gauges
www.heidenhain.in
Rotary Encoders
TECHNO FOCUS
LEANworx Cloud: Industry 4.0 enabler for MSMEs
G.V.Dasarathi, Director, Applications Leanworx Technologies Pvt Ltd
L
EANworx is a cloud based machine monitoring system for Industry 4.0, designed for MSMEs. It dramatically improves shop floor profits by providing accurate and instant information on production and productivity, to owners and managers of manufacturing firms. And it costs as much as a cup of coffee per day, per machine. As the size of a manufacturing organization increases, managers have increasingly less idea about what is happening on the shop floor. Today, data is collected manually from machines, fed into computers, and available to management the next day. Data is typically inaccurate or deliberately falsified, and too late to make course corrections in case of problems. Machine downtimes in shop floors can be as high as 50 %. Money is made on machines on the shop floor, but Information Technology (IT) is restricted to the office and does not extend to the machines. LEANworx fixes this issue. It works on Industry 4.0 design principles. A sensor connected to the machine sends data on production, productivity, machine condition, etc. to the Cloud through IOT. This data is used in a variety of Industry 4.0 applications. Managers can see reports on downtime, OEE, rejections, maintenance, consumables usage, etc. on the web, on any device (laptop, tab or mobile phone), at any time, from anywhere on the planet. They get SMS
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and email alerts in case of emergencies, to take immediate corrective action. Maintenance reports, consumables tracking, inspection, part traceability, etc. are in-built. LEANworx can also talk to the organization’s ERP software, and other Industry 4.0 applications like, logistics, scheduling, SPC, etc. Machine monitoring systems available in the market today are predominantly enterprise systems, requiring a large amount of IT infrastructure like LAN, cabling, server, UPS, secure room, INTERNET, Wi-Fi, backup systems, and
metal forming, foundry, plastics and others. LEANworx does not require IT infrastructure like LAN, cabling, server, UPS, secure room, INTERNET in the shopfloor to work. In sum, LEANworx is designed for MSMEs. It is totally plug and play, can be deployed in a few minutes, with payment quarterly, half-yearly or yearly. You can see a dramatic increase in profitability in just a few days. It just costs as much as a cup of coffee per day per machine. LEANworx is developed by LEANworx Technologies Pvt. Ltd. It is a winner
USP: PLUG & PLAY solution to track machine productivity on-line. Requires no IT infra in the shop-floor. Costs less than a cup of coffee
an IT maintenance team in the shopfloor. These are unviable for MSMEs because of the initial capital cost, recurring expenditure, and high deployment time of 2 to 4 months. Monitoring systems supplied by CNC machine tool or controller manufacturers only work with CNC machines or controllers made by them. This limits their capabilities because typical shop floor has a mix of CNC, PLC based, electromechanical and manual machines. LEANworx, on the other hand, takes a mere 10 minutes to connect to each machine, requires zero IT infrastructure, zero maintenance. You can get going with Industry 4.0 in a few hours. It supports any machine - CNC, PLC based, electromechanical, manually operated - in a variety of industries: metal cutting,
of the prestigious FIE foundation award in IMTEX 2017 and is supported by a competent team of engineers with extensive experience in Manufacturing, Electronics, and Software development.
For more information, Leanworx Technologies Pvt Ltd 264/75, 36th Cross Road, 8th Block, Jayanagar, Bengaluru - 560070, Karnataka, India Cell : 99945515236 Email: sales@leanworxcloud.com Website: www.leanworxcloud.com
LEANworx Cloud DISCOVER HIDDEN PROFITS
India’s first Cloud based machine monitoring system - INDUSTRY 4.0 for MSME - NO IT Infra required at shopfloor - NO Internet required in shopfloor - NO software to buy, NO AMC - PAY monthly subscription - VIEW reports from anywhere - COSTS less than a cup of coffee
Scan to watch video
99455 15236 sales@leanworxcloud.com www.leanworxcloud.com Leanworx Technologies Pvt Ltd Bengaluru
TECHNO FOCUS
GP Petroleums : Market Leadership with Quality Excellence plans and to meet global standards and OEM expectations IPOL has one of the widest ranges of products carefully designed to suit various applications and deliver high performances. These are available in a variety of pack sizes as per market needs. The products have several latest national and international performance specifications and approvals to their credit such as API, JASO, ACEA etc. other than OEM credentials.
G
Hari Prakash M, CEO GP Petroleums Ltd
P Petroleums Ltd., India, is an ISO 9001:2008, EMS 14001:2004 & OHSAS 18001 certified company, specializes in formulating, manufacturing and marketing, industrial & automotive lubricants, process oils, transformer oils, greases and other specialties under the brand name of IPOL in India and internationally for more than four decades. The IPOL brand of GP Petroleums has established itself as one of the well accepted industrial and automotive lubricants in India with a wide network of Distributors and Dealers in the country. The company has well equipped manufacturing facilities, with automated filling & packaging stations. GP has invested in high precision quality-control and product development labs to meet the growing needs of premium lubricants. GP Petroleums plants in India has an annual production capacity of 80,000 KL. We have in-house Base Oil Storage facility of 15,000 KL is one of the largest in the Indian industry, which ensures consistency of quality and supply security. The company has planned for upgrading and refurbishing the plant and lab to meet its ambitious growth
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e. Biostable semi synthetic products for various applications and metallurgy- Enhanco Biocut SS 300/500/400 3. Tube Industry – Product designed to suit the growing demand of the shop floor a. Water soluble oils b. Rust preventives RPSB 103 BS, RPSB 103 BSHF 4. Heat treatment shop – Getting the desired metallurgical property is
USP: One IPOL - Multiple Solutions
IPOL offers wide range of metal working fluids with bespoke solutions based on the application. In metal working fluids the product having the maximum demand is water soluble oil and IPOL boasts of the most popular product in the market that is “Aquacut 125” which is the most preferred product by customers of all segments and applications. IPOL has a distinct product to offer for various application and segments 1. Gear hobbing Oils - IPOL has a array of products to offer based on the operations and size like ST CUT 55, BR 103X, Enhanco NC 101 2. Auto & auto ancillary – a wide range of products for operations like a. Deep hole drilling – Gun drilling oil no 1 & 100 b. Broaching – Broaching oil no -1 c. Honning – Cut 90 SF & Hone oil 918 d. Multi spindle machining – Multi kut HSM 10 / 22 / 32
night mare for heat treatment shop Manager & IPOL has custom made products to suit their requirement. a. A wide range of oils from normal to fast & mar tempering oils like 32XL, 22XFQ, Enhanco MF 200, Enhanco H 301, H302, H303.
For more information, GP Petroleums Limited 803/804, Ackruti Star, 8th Floor, MIDC Central Road, Opp. Ackruti Centre Point, MIDC, Andheri (E), Mumbai 400093, Maharashtra, India. T: +91 22 61482500 Email : IPOL@gpglobal.com Website : www.gppetroleums.co.in, www.gpglobal.com
TECHNO FOCUS
Wohlhaupter: Innovative tool solutions
KESHAV KHURANA Executive Director Wohlhaupter India Pvt. Ltd.
W
ohlhaupter India is the subsidiary of Wohlhaupter Gmbh, Germany, an Allied Machine & Engineering company. We are a leading manufacturer of holemaking and finishing tooling systems. Our company devotes advanced engineering and manufacturing capabilities to creating the widest selection of valueadded tooling available to metal-cutting industries around the world. Our tooling solutions deliver the lowest cost-perhole in a wide range of drilling, reaming, threading, boring, and burnishing applications. Our precision holemaking technologies provide end users worldwide with the highest level of drill performance. Precision engineering and expert application support make our company the first and best choice for solving complex metal-cutting challenges. Allied Machine & Engineering (AMEC) and Wohlhaupter GmbH, pioneers in drilling and boring, are carrying out their Indian operations thru their subsidiary Wohlhaupter India. Product feature-
Wohlhaupter India announces the addition of the GEN3SYS XT Pro drill and the Variobore boring head to their high productivity drilling & fine boring product lines. The GEN3SYS® XT Pro line of high penetration drilling products features enhanced holders and inserts with three unique geometries, and two advanced
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coatings. Combining specific geometries and coatings to create the optimal solution for different machining materials, this next level of the GEN3SYS® high penetration drilling product line delivers top results. The GEN3SYS XT Pro inserts have been designed specifically for ISO material classes, making tool selection easy. They are offered for steels (class P), cast irons (class K), and non-ferrous materials (class N). The drill inserts come in diameters ranging from 11 mm (.4331 inches) to 35 mm (1.378 inches) and are available in .1 mm (.004 inch) increments. The inserts
through ease and accuracy of adjustment and virtually eliminates scrap because of its exact adjustments. VarioBore is manufactured in Germany by Wohlhaupter, whose innovative, modular tool systems are now part of Allied’s solutions for holemaking and finishing challenges. The VarioBore boring head can be used alone or with a docking port for use with the universal digital module, a revolutionary new concept that can dock on any VarioBore head. A single module can be used on a wide variety of tools fitted with docking ports. With a range of 0.016 inches
USP: Wohlhaupter & Allied Machine & Engineering (AMEC): Holemaking Solutions for Today’s Manufacturing
designed specifically for steel and cast iron have new AM400 series coatings, which provides increased wear resistance and tool life. Inserts for non-ferrous materials are coated with titanium nitride (TiN). Holders for the GEN3SYS XT Pro line are offered in depth-to-diameter ratios of 3xD, 5xD, 7xD, and a new 10xD. These newly designed holders feature an enhanced flute design that improves chip evacuation and an updated coolant configuration that increases flow and directs additional coolant to the cutting zone. The GEN3SYS XT Pro holders are available in both imperial and metric shank diameters. The VarioBore Precision Boring Head & System is a versatile and cost-effective tool that features a universal digital readout module. The VarioBore Precision Boring Head & System improves productivity
to 5.985 inches (0.4 to 152 millimeters), the boring head offers an accuracy of .0001 inches (0.002mm) on diameter, and speeds of up to 30,000 revolutions per minute. A single Universal Digital Readout Module can be used to set any number of tools that have docking ports. The system uses selected Wohlhaupter 019, MiniDigi, PrimeBore, and DigiBore tooling. With an easy to read and use display that provides easy micron accurate settings, the module features an accuracy of .0001 inches (0.002mm) on diameter with μ accurate ± setting. The battery allows up to 5,000 settings and is switched off after 30 seconds. The detachable module remembers the last setting, even when it is detached. The module is coolant-sealed up to IP 65. Please note in addition to supplying superior holemaking & finishing tools, technical teams are present all over India for your support. We also service our boring heads as an exclusive support to the customers.
For more information, Email: info.in@wohlhaupter.com Website: www.wohlhaupter.com
TECHNO FOCUS
Heimatec, The most Trusted Brand in India when it comes to Live Tools for Turn Mills & Angle Heads for Machining Centres. database, our engineers have developed and refined solutions for the most demanding and unique applications. We offer Live Tools with highest quality gears which are precision ground to allow for efficient torque transmission and minimal backlash. Heimatec Live Tools also feature our patented U-Tec Quick Change System and heavy duty bearing throughout our product lines.
Germany factory, Heimatec India supports customers with “Repairing and Servicing Set-up” in Pune. Currently we are the only facility in India which is a “Company Owned” and not depending
USP: Only company in India offering start to end support to customers, i.e. from Live Tools / Angle Heads Selection to Component Prove-out and Repair & Servicing
H
eimatec India Pvt. Ltd., subsidiary of Heimatec GmbH offers Live & Static Tool Holders for Turn Mills and Right Angle Heads for Machining Centers to customers across India. Our experienced team is dedicated to providing customers the highest quality and most innovative tooling technology possible. Heimatec India serves the automotive, aerospace, medical, defence and energy markets, as well as many other industries in metalworking. We are in a process of establishing an extensive network of sales representatives throughout India to service MTBs, Machine Tool Dealers and End Users. Exceptional customer service and expert technical support are always available.
Heimatec India offers the
Available with external or internal coolant supply. Heimatec’s standard and custom Angle Heads are designed and manufactured to handle the most difficult applications, be it a Slim type Head entering as small as Dia. 15 mm hole and drill or a Heavy Duty Angle Head offering Torque more than 120 N-m. They are ideal for heavy milling operations and complement current machine capabilities. Accuracy and productivity are maximized by performing vertical, horizontal, and angular operations without repositioning the workpiece. We also offer a wide selection of Static Tools to complement our Live Tooling. These Static Tools are specifically manufactured for each machine model to ensure the machines capabilities are being fully utilized.
upon outsourcing type like our competitors ! Thus with this set-up, we undertake repairing & servicing of not just ‘‘Heimatec’’ brand of tool holders but also of all popular brands in the market. Right product at right time…….
With a steady growth of manufacturing industry in India, there is an increasing demand for Turn Mills in Indian market. Heimatec India is investing in Indian market at this right time to cater these increasing demands of Live Tools and Angle Heads. We are the only company in India which offers start to end support to customer, be it with selection of Live Tools and Angle Heads according to your cutting operations and suitable to your machine, to component Prove-out on the machine and most importantly after sales support of Repairing & Servicing!
widest range of Live Tools in the industry.
With over 40,000 designs of Live and Static Tools in our
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Repairing & Servicing Setup
With a team of expert engineers who are trained in Heimatec
For more information, Website: www.heimatecindia.com
TECHNO FOCUS
Productivity Solutions : Thru Tooling
E
J Vijaykumar, Director, Hoshi Tools Pvt Ltd
stablished in the year 1994, Hoshi Tools Pvt Ltd is an industry leader in Manufacturing Special Purpose Indexable Type Custom Designed Cutting Tools. Hoshi Tools also manufactures Precision Components for Aerospace industries, machine tool builders and ancillary units for various industries. With the sole motive of providing customers products that are of highest quality and precision, the production unit is supported by a qualified design office with fully integrated & advanced high-end CAD/CAM systems and quality control equipment, for manufacturing of complex Tooling & Precision Parts. Strict adherence to international quality standards & delivery schedules has paid off in getting domestic as well as global orders. Customers include leaders in various industries such as, Automobile, Machine Tool builders, Aerospace, Die & Mould, Press Tools, Forging, Earth-Moving Equipment etc. Spread across an area of 12,000 sq. ft, the shop floor includes a Production Centre comprising of CNC Vertical Machining Centres, CNC Turning Centres, SuperDrilling and Laser Etching Machines, Integrated Advanced CAD/CAM and Quality control equipment. It is well supported by in-house Conventional machine set-up with machines such as, Lathes, Milling Machines, Drilling, Grinding and Cutting Machines etc.
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To increase customer delight, we have been constantly improving our processes through evolving advanced technologies and serving our customers better, by offering shorter delivery schedules, providing on-site application service in order to improve their productivity & reduce cycle time in production. To quote an example, a customer, has been able to realize a cycle time reduction of 40% and has been able to increase the production per shift with sizeable reduction in cost per component. This was achieved, by combining three independent tools into one single tool
Oil and Gas industries have ensured an increase in production and decrease in cycle time. We also take care of end-to-end project requirements including: In-house designing, up-dates to the designs if any, material procurement, production, quality control, finishing of the tool, packaging and logistics. To provide Comprehensive Solutions to our customers, we have partnered with global brands like M/s AKKO - of Turkey - for Standard Turning, Milling & Drilling Solution tools and M/s CPT Threading Tools - of Germany, for Threading Tools,
USP: Production Efficiency : Reduce Downtime & Increase Uptime through our Tooling Solutions
manufactured by us, without compromising surface finish & quality of the component machined. Our ‘Comprehensive Tooling Solutions’ for components such as connecting rods, cylinder blocks, crank cases, valve seats, brake calipers etc among several Automobile industries and valve bodies, API Sealing Ring Grooves among
Thread Mills, Mini-tools etc. We aim to become a ‘One Stop Solution Provider’ for all Special & Custom Tool Requirements of Customers, along with Standard stock-able tool holders & cutters.
For more information, Website : www.hoshi-tools.com
TECHNO FOCUS
Complete Solutions for Alloy Wheel Machining of Passenger Cars & Motorcycles: Ready for Integration in Industry 4.0 includes pre-sales, application engineering support, installation & commissioning through well qualified and factory trained engineers, support through warrantee & after warrantee, timely spare parts availability. After having into this market and understanding various industry segments and geographical regions, we have expanded our reach to various important
B P Poddar Sr. Vice President – Sales & Marketing Fatty Tuna India Pvt. Ltd.
USP: Complete unmanned machining solutions for Alloy Wheels including Measuring & Laser Marking.
F
EMCO is more than 70 years old Machine Tool Manufacturing company in Taiwan known and highly respected for manufacturing Machine Tools for various industry segments - Heavy Engineering, Oil & Gas and Aluminum Alloy Wheels. FEMCO realized the potential offered by Indian Industry and established own company in year -2011 with just 3 employees. In last seven years we have reached various milestones in our journey in Indian Market. FEMCO product overviews comprises – Horizontal Boring Machines, Horizontal Boring Machines with Integrated Facing Head & Automatic Tool Changer for Facing Head, Horizontal Lathe Machines, VTLs and Alloy Wheel Manufacturing Solutions. Femco is the 1st Taiwanese company to establish Technology Center in India which is located at Pune. This Technology cum Demo Center is spread over 50,000 square feet. Through this Technological Center, we are able to demonstrate our technical capabilities to our customers. We offer Test Cut trials to demanding customers. We are not only offering standalone machines but complete solutions which
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tion, Measuring, Cleaning, Laser Marking. Under machining we can offer – Vertical Solutions or Horizontal Solutions. Vertical solutions include machines with Twin Turret or Single Turret. We also offer SP Series machine solutions for Bright Machining. Our bright machines are designed with granite headstock for improved stability and better vibration dampening. We offer built-in
industrial locations. To meet various requirements of market and various industrial segments, we have joined hands with few other Taiwanese Machine Tool Makers and started marketing different machines such as → VTL, Double Column Machining Centers, Grinding Machines, EDM . FEMCO understood global potential growth of Alloy Wheel segment and started manufacturing machines more than 20 years ago. FEMCO is one of the largest machine tool makers for offering solutions to “Alloy Wheel Manufacturing Industry Segment “– Passenger Cars and Motorcycles. Until now we have supplied more than 2500 machines all over the world. We offer complete solutions – Machines, Clamping Systems, Engineering , Automa-
spindle motor which eliminates noise and reduces vibrations We take complete responsibility of designing appropriate machining solutions which not only includes machines but appropriate engineering solutions i.e. right selection of clamping systems, tooling selection, designing automation, optical measurement systems, AVM (Automatic Virtual Metrology) – unique solution offered by Femco. AVM is real time inspection system. This captures important quality parameters which needs to be controlled. AVM offers various benefits. Few important among them are i.e. Data Collection, Data Analysis, Yield & Machine Status. This can be used for machine optimization. Laser Marking machines engrave QR code on each machine which can store complete quality details of wheel which can be used to trace back the process, quality details of that particular wheel Our present solutions are ready for Industry 4.0.
For more information, Email: bppoddar@femcoindia.com Website: www.femcoindia.com
TECHNO FOCUS
The MITSUBISHI ELECTRIC M800/M80 series sets new standards in ease of use and flexibility Only the precision and reliability are just like the 7 generations before. machining programs • Solid state hard drive for superior reliability, speed and uptime • Large, capacitive touch screen for easy and intuitive operation • Realized the innovative operability with touch panel • Super Smooth Surface control • Achieve a reduction of processing time
Mr Shuhei Matsui General Manager, CNC Systems, Mitsubishi Electric India Pvt. Ltd.
requiring high throughput and reliability. The M800/M80 Series is characterized by its ease of use, featuring iconbased navigation for smartphone-like operation. It supports eight part systems, 32 axes and eight spindles, and offers multiple spindle synchronization set control. It also provides super smooth surface control, reducing mechanical vibration.
USP: SSS control 4th generation Further enhancement for SSS control
Faster, smoother, & easier with higher accuracy
A
ddressing the need for a fast, precise and affordable computerized numerical control (CNC) system for complex machining applications, Mitsubishi Electric, introduces the M800 and M80 Series CNC and components. The M800 is a high-grade CNC designed for high-speed, high-accuracy machining and multi-axis, multi-part system control and features the industry’s fastest CNC, while the M80 provides high productivity and easy operability. “Factory owners, machine operators, production supervisors and other end users who need fast production in complex, high-value production applications can now specify Mitsubishi Electric M800 and M80 Series computerized numerical control from their machine tool builders,”
include:
• Significantly enhanced lathe and autolathe features • Enhanced environment resistance and maintainability for each unit • IoT / Response to the Era of Big Data • M800/M80 Series provides a range of safety features collectively called the Smart Safety Observation Function. • This function has achieved full conformity with the safety standards that cover the entire system including CNC, drive, I/O, sensors and communication.
• CNC-dedicated CPU designed for high throughput and complex machining applications • USB & SD card expansion to easily store and execute large, complex
Mitsubishi Electric’s newest CNC is particularly well suited for medical, aerospace, oil/energy, and automotive industries, especially in applications
Key features of the M800/M80 Series
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This CNC is flexible, offering compatibility with numerous field networks, including CC-Link, PROFIBUS DP, and Ethernet/IP. It can also be connected to robots, sensors and other peripheral equipment and devices
For more information, Website: www.mitsubishielectric.in
Visit us at :
21st to 25th June 2018 Chennai Trade Centre, Chennai, India
Hall: C, Stall No.: C36
TECHNO FOCUS
Automatic Indexing Universal Head Model: UDX | HIGH SPEED AND PRECISION Nicolás Correa’s newly developed head for the machining of large parts on their Milling Machines. WATER COOLING SYSTEM
The shaft bearings are cooled by a closed water recirculating circuit with a chiller unit, which acts on the milling head and keeps the temperature low and stable. Advantages: • High precision: without geometrical errors due to thermal drifts. • High speed: 10000 rpm (non-stop 24 hours).
Mr. Parag Alekar, CEO, Nicolas Correa S.A. India Branch
positioning. • A hydraulic force of 22.000 kg/130 bar locks the Hirth coupling. Advantages: • High rigidity: mechanical locking. • High precision: positioning error ±3 sec. • High repeatability. Nicolás Correa Indexing heads are ideal for all types of machining operations,
USP: High Speed High Torque Automatic Universal Milling Head
N
icolas Correa is one of the leading European Machine Tool Manufacturer in Medium & Large size CNC Milling Machines. Nicolás Correa has developed an innovative concept of milling head UDX having high speed (10,000 rpm) as well as higher torque up to 620Nm for the machining of large parts. This universal milling head will revolutionize the die mould and machine-tool sector achieving an unprecedented flexibility. These Heads are supplied with Nicolas Correa Machines. The UDX head is an automatic universal milling head, consisting of two 45º bodies. It has been designed and built to withstand heavy duty cutting conditions as well as semi-finishing and finishing works.
TECHNICAL FEATURES
SYSTEM WORLDWIDE BY NICOLÁS
• Tool taper: ISO 50 BIG PLUS / HSK100 • B axis indexing: 0.02º • C axis indexing: 0.02º • Max. speed (S1): 10000 rpm • Max. torque (S1): 620 Nm • Max. power (S1): 30 kW • Head-body clamping force: 22000 kg • Tool clamping force: 2500 kg
CORREA
including large stock removal, hard materials, long tools, 3D roughing & finishing operations, etc.
A double (2) Hirth coupling positions the head-bodies (+/-3” high accuracy). • Indexation: 0.02° x 0.02º. • 18.000 x 18.000 = 324.000.000 intermediate positions. • Wide rotation range: 360º (for axis B and C). • A direct inductive encoder controls the
For more information, Website: www.nicolascorrea.com
POSITIONING OF THE BODIES | PATENTED
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Solitaire No. 2 - 10" (250 mm) Precision Centerless Grinder
INDIAN ENTERPRISE
AMERICAN RIGIDITY
ITALIAN INNOVATION
Combined to give you Customized Centerless Grinders Solitaire Machine Tools Ltd. 292, Dharamsinh Desai Marg, Chhani Road, Vadodara - 390002, Gujarat, India Tel.: +91-265-2761776, +91-265-2773585 Email: sales@smtgrinders.com www.smtgrinders.com
TECHNO FOCUS
Gear cutting tools are ready for the future gear stages. To meet the different performance and quality requirements for gear cutting, LMT Tools teamed up with engineering experts at LMT Fette as well as machine manufacturers, universities and users to create an extensive product portfolio ranging from PM-HSS gear hobs and SpeedCore gear hobs to single-part carbide gear hobs (CarbideLine-S and CarbideLine-H) and indexable insert systems (CarbideLine-I).
T
Mr. Ramakant Reddy Managing Director LMT Tools India Pvt. Ltd.
ool development will continue to follow the sporting motto “higher, faster, further” in the future. It signifies the striving for even higher performance, higher cutting speeds and feeds and a longer tool life with the objective to reduce manufacturing costs whilst meeting the required workpiece quality. There are also new challenges for precision tools from future trends such as downsizing or lightweight design. Components that are smaller, yet more efficient are made from higher-strength materials. To reduce weight, composite materials are now also on the rise. And gear hobs, in particular, must meet additional requirements. The desire to be mobile is growing around the world. In Asian regions such as India and China, in particular, the demand for passenger cars is growing, requiring more and more gears. Another aspect is the development of automatic transmissions with more (up to 9) stages, which again increases the demand for smaller gears significantly. There are some concerns that electric mobility represents a danger for gears as gearboxes might no longer be needed for these. However, this fear needs to be put into perspective as both hybrid drives and purely electric drives still need gearboxes, albeit the latter with fewer
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inserts for gear hobbing, starting from a diameter of 160mm which brings many benefits: It can be used on smaller machines, fewer limitations due to collisions and advantages with regards to processing time. The new gear hob with indexable insert has already passed a crucial test in a practical application. It was used for the machining of module 9 helicaltooth spur gears from the 18 CrNiMo 7-6 material with 88 teeth and a gear width
USP: When carbide performance is desired and ICI hobs are too big – UNIFY is the first choice
A combination of efficiency and precision
of 220 mm. The tool had a diameter of 210 mm and 12 effective cutting edges. The UNIFY which was designed especially for this application, used a protuberance plate with 4 cutting edges to achieve a gear quality of 9 with its first attempt. The customer was very happy with the smooth running and the very even surface of the component. He was also impressed by the performance of the tool, in particular, its short processing time. The UNIFY combines precision and efficiency and has proven to be a new, strong partner for series production in the medium module range.
An innovative example for the efficient design of gear hobs is the all new gear hob with indexable inserts – UNIFY. (image 1). It strengthens the area of application of the proven gear hob family CarbideLine-I (I= Indexable) in the module range from 5 -12 and is the preferred choice when high performance and high quality are a requirement for the machining of gears. The new design of the UNIFY has created a single-part, compact, very robust tool body which works with extreme precision due to the minimum number of interfaces. The compact design enables the use of indexable
For more information, LMT Tools India Pvt Ltd. Plot No. A- 40/1, Phase 1, MIDC Chakan Village Nighoje, Tal. Khed, Pune 410501 Tel. +912135614960 marketing@lmt-tools.co.in www.lmt-tools.com
(Image 1: The compact gear hob with indexable inserts, UNIFY, impresses with short production times (source: LMT Group)
TECHNO FOCUS
Deep Hole drilling just got easier and more affordable Precihole provides the best value in deep hole drilling technology Pull Boring, Trepanning, Counter boring, Honing, Lapping, Pull Reaming, Skiving and Roller Burnishing, Bottom Forming and Bottle boring. Our business processes and operational methodologies ensure that our total cost including material and labor tends to be substantially lower than competition. We are a one-stop shop for all deep hole drilling and hole finishing needs. We can drill and finish holes from Ă˜1 mm to Ă˜ 400 mm and up to 12m in length. We are an ISO 9000 certified comMr. Parag Kulkarni, Director – Sales & Business Development, Precihole Machine Tools Pvt. Ltd.
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recihole Machine Tools, based in Thane Maharashtra is a leading solution provider of deep hole drilling and hole finishing technology. Our focus on this niche technology over the last 3 decades has made us the only recognized brand in India with the most complete range of solutions offered in this technology. Our strength is to be creative and customize an engineering solution that is perfectly suited to the needs of the customer. This is by no means an easy task, since deep hole drilling and hole finishing solutions have over 150 different applications spread across 20+ industries. Our business strategy revolves around customer success by combining a state-of-the-art machine tool, application support and excellent service together in our offering. Precihole solutions are most suited in Defense and Firearm, Oil & Gas, Automotive, Aerospace, Medical Implants, Seamless Tube Manufacturing, Energy, Die and Mold, Hydraulic cylinders etc. We pride ourselves in the ability to truly offer a world class solution and guarantee performance and productivity over the life of the product. We offer solutions for Gun drilling, BTA (STS) / Ejector drilling,
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our machine tool solutions making them optimized for the respective applications. We have established global alliances with distributors and channel partners all over the world. They provide local service and support for our products in their respective markets. Although our primary market is India, we compete globally in key markets like USA, Europe, Balkans, South America, Middle East etc. We have exported our products to 20 different countries in the last decade and this list is
USP: Technology innovation to provide world class performance pany that values product quality, our customers and employees. Our methodology, strict compliance to standards and use of best practices differentiates us from competition. In the last few years we have paid a lot of attention to optimize our products for improving ease of use, accuracy, performance, workmanship and aesthetics. This activity has resulted in tremendous improvement in key performance metrics like hole straightness, bore tolerance and surface finish achieved on our machines. Precihole Machine Tools has 3 manufacturing plants in Mumbai suburbs with a total of 100,000 sq.ft of floor space. Precihole also has a competent team of over 150 individuals that are responsible for designing, manufacturing and servicing our products. Precihole has a 50,000 sq.ft high precision component manufacturing shop with over 40 CNC and conventional machines for deep hole drilling and other manufacturing processes. This shop churns out parts for various industries as well as provides support to our customers till their machine orders are completed. The experience gained from our component manufacturing business is reflected in
expanding rapidly. Our customers are very satisfied with our products and customer service. Precihole continues to innovate continually and bring new products to market. Our strategy is to spend time learning new application requirements from our customers and to invest in R&D. We work very closely with our tooling partners all over the world to ensure that our products keep up with new trends and developments in cutting tool technology. Our upcoming pipeline of cutting-edge new products will definitely continue to push the boundaries of this technology and energize the needs of the industry.
For more information, Website: www.precihole.com
TECHNO FOCUS
Strengthening SME`s of CNC Machine Industry in India their homes. These SMEs do not have the required infrastructure that is necessary for standard CNC machines. Hence, we have customized these machines in terms of space, weight and dimension, so that these machines can be easily used by these SMEs. 2 Cost Effective Our products are also cost effective. Many of the SMEs operate out of their homes, and have finance related issues. Rajesh Kushwaha DME+DBM+MBA, Managing Director, Multi Axis CNC
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n 2010, we developed a prototype CNC in India. In 2011, we exhibited our first CNC machine in “ INDIA MACHINE TOOL Show” at Pragati Maidan in New Delhi. We started production and continued our journey of innovation. In the year 2014, the Indian Machine Tool Manufacturers Association (IMTMA) Bangalore honoured us as a “Most achiever Entrepreneur 2014” during the 5th Machine tool Summit at Goa. India is a market of Small and Medium Enterprises (SMEs), and we see huge potential in this sector. There is huge demand in small workshops for modernizing their equipment. However, most of these companies do not plan for modernization, as they do not have access to capital. We have listened proactively to our customers, and have accordingly designed products that fit in the SME’s budget and can help the SME to create more opportunities for themselves. We have created these products by keeping in mind the criteria of customers. Our key strengths
1 Custom Design Our biggest differentiator is ‘custom design’. This is hugely beneficial to SMEs as most of the SMEs have a small workshop, while some operate out of
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part payment for their convenience. This can be in the form of a 30%-30%-40% payment plan. 5 Better Quality As we manufacture these machines in India, we have been able to concentrate totally on quality 6 Made in India This is a totally a made in India product, and only the parts which are not
USP: Reduce Downtime & Increase Uptime through our Tooling Solutions in cost effective way
Keeping these factors in mind, we have customized these machines according to the type of work that a particular SME does. This has helped us to save money and help customers get access to cheaper machines. 3 Flexible Many SMEs also do not have the option of a three phase power supply. Therefore, we have designed machines that can be run by a single phase. 4 Easy to buy While planning to buy a CNC machine, the budget is estimated to be close to 25-30 lakhs. However, as we customize the CNC machine according to the application, we have been able to bring down the cost of machine by 40-50%. We also support customers to pay in
manufactured in India are imported from Japan, Taiwan or China. The Make in India proposition has a huge relevance with respect to India. For instance, a recent report of CII and FICCI states that India still imports 65% machine tools and produces hardly 35%. By the year 2020, the IMTMA wants to reverse this fact and make 65% machines in India and rest via import. SME`s (Small & Medium Entreprises) today operate in a very competitive market, and every SME needs the latest technology, machinery knowledge and training to compete in the global market.
For more information, Website : www.multiaxiscnc.in
Manufacturers of:-
VMC`s ,CNC Engraving ,Table top Engraving , Double Spindle Macket Milling ,FutureMill (Twin CNC milling)
DIE & MOULD SOLUTION 1. 2. 3. 4. 5. 6.
INJECTION MOULD PDC MOULD PRESS TOOLS RUBBER MOULD METAL PATTERN SHOE MOULD
7. COPPER ELECTRODE 8. GRAPHITE ELECTRODE 9. FORGING DIES 10. STAMPING DIE 11. JEWELLARY/COIN 12. FAISHON INDUSTRY
13. 14. 15. 16. 17. 18.
HEALTH CARE TYRE INDUSTRY JIGS & FIXTURE EMBOSSING DIES BLOW MOULD DENTAL SOLUTION
VISIT
Member
Plot No.-G1-276 RIICO Ind.Area,Khushkhera(Bhiwadi) Distt.-Alwar -Rajasthan Pin -301707-INDIA
HALL-11, STALL-C30
Landline:91-1493-298143,M: 9717863403,9810455354,9717523803
Emai:-raj.kush@hotmail.com,info@multiaxiscnc.in Website:-www.multiaxiscnc.in
GSTIN-08ALPPK6913Q1Z8 ,TIN-08704205554 ,PAN-ALPPK6913Q
Manufacturers of:- VMC`s ,CNC Engraving ,Table top Engraving ,Double Spindle Macket Milling ,FutureMill (Twin CNC milling) Unit-2 :-
Multi Axis CNC Robotics, Opp. Maruti Kunj,Sohna Road,Bhondsi-Gurgaon-122102-Haryana
TECHNO FOCUS
FIBRO Gas Springs - The Safer Choice way, venting the internal gas pressure in a controlled manner.
Vivek Nanivadekar, Executive Director, FIBRO India Precision Products Pvt Ltd
FIBRO gas springs are different: special guides and a patented safety stop in the piston rods ensure your safety. If the speed is too high during the return stroke, the collar on the piston rod will automatically break. The integrated safety stop then destroys the seal, which allows the gas to escape into the atmosphere and the gas spring to become depressurised.
USP: At FIBRO, safety has always been a top priority. A safer working environment
FIBRO Safety Features
Designed for controlled gas venting through piston rods with integral safety stops and specially designed guides. Over-Pressure Protection
FIBRO Over-Pressure Protection System is designed to vent excessive gas pressure in a controlled manner.
Return Stroke Protection
PED Approval for 2 million Strokes
A particularly dangerous situation can arise with conventional gas springs if tool components become jammed and the pressure on the compressed piston rod is then abruptly released: in this case, the piston rod is then fired out of the cylinder like a missile.
FIBRO Gas Springs are designed, produced and tested according to PED 97/23/EC for 2’000’000 full cycles* at the highest allowed charging pressure, the highest allowed running temperature, and for all specified mounting methods.
The benefit for you:
No risk of bursting parts in the event of overpressure The benefit for you:
Over-Stroke Protection
Guaranteed safety and reliability for the entire service life of the spring
FIBRO has a developed unique System. The cylinder wall is designed to deform in a predefined The benefit for you:
No risk of parts flying around in the event of an overstroke
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The benefit for you:
No risk of a piston rod firing out if the return stroke is too fast
For more information, Website : www.fibro.com
TECHNO FOCUS
“DMPL” - An outstanding name in the field of design & manufacturing of Hydraulic Presses in country are a priority at “DMPL” and it is their satisfaction that drives the working force in the company to quest perfection. Features & Application:
‘DMPL’ is leading manufacturer of HYDRAULIC PRESSES, HYDRAULIC & MECHANICAL IRON WORKER, BAR BENDING & CUTTING MACHINE, OTHER SHEET METAL MACHINERIES & SPMs capacity Tejas Dudakiya, Director Dowel Machinery Pvt. Ltd.
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ith a vision to not only just manufacture but also to supply steel fabricated machinery and hydraulic press leveraging the best of quality to its customers, “DMPL” came into being. It was in the year 1981; the company had its conception and since then there was no looking back. An outstanding name in the arena of modern manufacturing facility, “DMPL” offers high standard and quality products to the market. The capacity of the Hydraulic Press produced at “DMPL” ranges anywhere in between 5 ton and 1000 ton & more. In fact, the company is capable of producing much more as per customer requirement. The company operates as many as 4500 machines in domestic and foreign market altogether. Putting in an experience of almost four decades, there is no dearth of skills and specialization in the company. If perfection is the output, then precision is the input here. Reliability, quality products, excellence driven service, state-of-the-art technologies and raised standards meet the customer satisfaction and warrant high productivity for the company. Satisfying the requirements of its customers all over the world, the company is soaring high. Customers
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Hydraulic Press, Mosaic Tiles Press, Coin Press, Paper / Plastic / Agriculture etc. light material scrape Baling Press, Metal Scrape Baling Press, Bag Baling Press, Cutting / Bending / Punching Press, Double Cylinder Hydraulic Press, Mobile Body & Cylinder Hydraulic Press, Auto Feeder & PLC Control Press, Hand Cum Power Operated Hydraulic Press, Hydraulic & Mechanical Iron Worker, Bar Cutting & Bending Machine & Other SPMs.
USP: Experience, Reliability, Precision, Excellence driven service and State-of-the-Art technology
ranging from 5 tonnes to 1000 tonnes & more. The Presses are engaged with the works of auto service station, bakelite, baling, bending, bellows, breaking and joining of steel, broaching, cable trays, cement plant, drawing, electric motor, embossing, fasteners, gold/ silver monogram embossing, iron, mosaic tiles, plastic, pressing, PTFE / Teflon, Pumps, removal work, repairing workshop, rubber and plywood, soap cake, straightening, submersible pumps, textile part ind., transmission line etc. The machines are also useful in fiber glass reinforced plastic industries. ‘DMPL’ product ranges are Hand & Power operated Hydraulic Press, ‘C’ frame Hydraulic Press, Close & Fix frame Hydraulic Press, 4 & 2 Pillar Hydraulic Press, Horizontal Hydraulic Press, Deep Drawing Press, Die Cushion
With an experience of many years in the field we are specializing in the design and manufacture of Hydraulic Presses according to requirement of customer. We will be please to have your valued inquiry in our production range, and assure you the same will receive our prompt attention. For your further information, you may please write to us and be sure that we shall always be of assistance to you.
For more information, Website : www.thedowel.com
TECHNO FOCUS
The Right Tool for Every Job extending the 3D model concept to other key aspects of the manmachine interface. The first of these aspects is the full multi-axis kinematic display. In ZONE3, the CAD model is enhanced with 3D visual animations showing the optical field of view, laser capture range and touchprobe reach within the measuring volume. The ability to visualize the relationships between optics, Shreyansh B Hippargi, Managing Director, QVI India Pvt. Ltd
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magine having a complete toolbox in your shop – one where every conceivable wrench, ratchet, screwdriver and socket is neatly organized and available to be used. Just the right tool for every task. This is the world of modern multisensor measurement in which digital video sensors, laser scanners and tactile probes, combine to measure a wide variety of surfaces, features and relationships. With a complete set of tools, there is virtually no feature dimension that can’t be measured. Multisensor metrology systems have been in use for over 30 years and have evolved to measure full 3D geometries. But only recently has metrology software itself did not become truly “3D”. As parts are designed using 3D CAD, it follows that measurement systems ought to use the original 3D CAD model as the essential basis for measurements. QVI ZONE3 software goes a step further in
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begin programming or measurement. All in all, the move to visual interfaces for the most fundamental steps of automatic measurement area giant step forward in truly bringing 3D multisensor metrology software to the shop floor user.
USP: ZONE3 Multisensor Metrology Software is faster & easier to use sensors and the measured part makes setting up new routines vastly more efficient. ZONE3 also uses animated alignments to graphically show the coordinate reference frame superimposed on the 3D part model to take the guesswork out of creating alignments. 3D animations are also used is in the application of Geometric Dimensioning
& Tolerancing (GD&T), showing the user all degrees of freedom specified by the feature control frames for all features and datapoints. Using 3D animations as the principal user interface scheme in 3D measuring software offers users visual understanding of the sensor arrangement and datum set-up. Less training is required to begin using the system productively, and users can work with greater confidence. Less time is needed to stage parts and
ZONE3 Features:
• Full routine programming from 3D CAD • Real-time kinematic model • ASME Y14.5 and ISO 1101 GD&T with animated tolerance zones* • Interactive & dynamic graphical reporting • Probe Builder with live model • Alignment Assistance with Degrees of Freedom animation • SnapShot™ full-field image processing • Simultaneity for GD&T • Advanced Reporting • Advanced Programming *U.S. Patent Number 8 793 097 B2 QVI India has been present in India for more then 10 years, having their Head Office in Bangalore, and Sales & Service Network across India.
For more information, Email: info@qviindia.com Website: www.qviindia.com
TECHNO FOCUS www.mtwmag.com
Leader in the Next Generation of Metalworking Lubricants Regulatory compliance under GHS and REACh is essential for international companies, not only to protect workers but also to increase sales. Lubricants are a commonly overlooked but essential part of the manufacturing process. According to Edward Jones, COO at Hangsterfer’s Laboratories, “surface integrity is one of the biggest challenges in manufacturing that can be improved by advanced cutting fluids”. Another challenge is improving tolerances. Edward Jones, COO Hangsterfer’s Laboratories
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angsterfer’s Laboratories, Inc. specializes in the research, development, and manufacture of a full-line of advanced metalworking lubricants. This includes emulsifiable oils, semi-synthetics, synthetics, straight cutting oils, drawing and forming compounds, EDM fluid and machine lubricants. Hangsterfer’s Laboratories has been committed to making the highest quality metalworking lubricants since its incorporation in 1937. As a fourth generation family business we value the health and safety of the people we work with and this concern extends to our customers as well. We only sell products we would want our family and friends to use. That is why all of our products adhere to the highest environmental, health and safety standards without compromising on performance. Because of today’s global marketplace, environmental compliance is more important than ever. Hangsterfer’s does not formulate products with boron, formaldehyde, secondary amines or other harsh chemicals. Our lubricants are completely free of hazardous pictograms under the new Globally Harmonized System (GHS). All Hangsterfer’s products are also compliant under the EU’s Regulation Evaluation Authorization and Restriction of Chemicals (REACh).
advanced fluids help overcome many of the challenges with material and process requirements. Advanced fluids are formulated to be high-performance, nontoxic and nonhazardous. They are also easier to clean and reduce consumption. All of this saves money over time. Advanced lubricants are the answer to improving efficiencies in all manufacturing industries. Hangsterfer’s high quality lubricants are approved for use in the aerospace,
USP: “Hangsterfer’s Products Adhere to The Highest Environmental, Health & Safety Standards Without Compromising on Performance”
However both of these challenges can be overcome by using high-performance lubricants. Using the right coolant or cutting fluid will greatly improve surface integrity, a critical aspect for many manufacturing sectors. Certain lubricant additives can solve issues with surface integrity by filling in the gaps, micro cracks, and dislocations in fresh surfaces. Additionally, advanced lubricants are better able to regulate surface temperatures at the toolworkpiece interface, substantially improving tolerances in precision machining. Even though they tend to be the last part of the process anyone thinks about,
medical, and electronics industries. They meet the highest health, safety, and environmental standards without compromise to performance. Testing has shown that Hangsterfer’s products extend tool live, improve surface quality, and increase productivity. With over 80 years of experience, Hangsterfer’s is still the leader in the next generation of metalworking lubricants.
For more information, Website : www.hangsterfers.com
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Srujan Solutions: Dependable partner for precision part machining efficient solutions
cases, our expert team help customers to select suitable tools and accessories.
Our product range can be broadly divided into following application areas: • Swiss Type CNC Automatic Lathe solutions • Special Technology solutions like Rotary Broaching, Cut Knurling, Ceramic Brush for De-burring & Polishing, Thread Whirling, Polygon Turning etc.
Some of the products we offer to Precision parts machining Industry. • Collets and Guide Bush : Collets and Guide Bush are heart of any Swiss type CNC Automats. ”Tecnicrafts®” Coimbatore based Indian manufacturer produce High precision collets and Guide Bushing for Swiss type CNC
Modern day efficient Machines calls for
Mr Anshuman Tambe Director, Srujan Solutions
USP: One Stop Solution for all your Swiss Machine Tooling needs
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he word “Srujan” comes from Sanskrit language meaning “Creation” or “Innovation”. Srujan Solutions, we are a team that believes in Innovative and Creative work in our field of endeavour. It is our firm conviction that the challenges of modern day manufacturing industry can be meet only through continuous innovation in the right direction. Back in 2008 when we started functioning, we knew being innovative thinking is a key to success. We foresee , importance of CNC technology in futuristic manufacturing industry. Swiss type CNC Automats was very new technology to Indian market which we found interesting as well as challenging. We took this as an opportunity to be a part of futuristic technology revolution in India and decided to contribute by offering high end technological solutions and extend technical support. During last 10 years, we have catered more than 800 customers. Many of them are precision turned component manufacturers from various Industry sectors like Automotive, Electronics, Aerospace, Medical implants, Watch industry etc…
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To achieve accurate dimensions with Swiss type CNC machines you need good quality tools, accessories coupled with correct machining strategy. Many times it is observed that in absence of correct know how about efficient utilization of available tools and resources, customers find it challenging to achieve machine efficiency. In such
automates. Depending on customer’s quality requirement we offer Standard Precision and Ultra precision tolerance class. • Thread Whirling Tools: Thread whirling technology is one of the most efficient method to cut threads. Same is getting popular since demand for high-value threaded
TECHNO FOCUS www.mtwmag.com
parts with greater length-to-diameter ratio is increasing. Though European manufacturer started using thread whirling half a century ago, bone Screw manufacturers in India are adopting this technology over traditional Thread Turning methods. As a result, Indian manufacturers are matching International quality standards and are able to produce these screws efficiently. We offer complete Thread whirling solution which consists of 3 Parts like Head, Disc / Holder, and Inserts. Setting up thread Whirling tools, selecting correct Helix angle, and selecting correct cutting parameters plays important role in the efficient performance of tools. A leading solution provider like Srujan Solutions can truly be your productivity improvement partner through their expert application support. • High RPM Spindles: This is again very new technology solution in India. We offer sales and support for Nakanishi® Japan
make High RPM spindles. Nakanishi INC Japan is a world leader in air and electrical spindles. Though these are small in size but they are highly accurate and efficient for Micro drilling and milling applications hence we call them Little Giants. Srujan Solutions is proud distribution partner for Nakanishi Japan in India. Our sales and application team understands customer needs and help them select suitable spindle model from wide range. These spindles are popularly used in Automotive, Aerospace, Medical implants, die and Mould finishing, Robotic deburring and engraving also Precision Applications like Micro drilling, Milling and automated deburring. • Unique Technology Solutions: We also offer some of the unique technology solutions like Polygon turning, Cut Knurling, Rotary broaching, Deburring and polishing with Ceramic Fibre brushes. As mentioned above all our offerings are unique which needs guidance and
support to set these tools on machines. Srujan Solutions does exactly the same for you: • End to End solutions for Swiss type machining needs • Technical support to develop Medical Implant components • Help you improve productivity and efficiency • Work closely with SPM manufacturers and System Integrators for efficient process setting In order to operate your machine more productively, you can save your time for tooling solution by contacting our expert team having hands on experience on Swiss machines.
For more information, Website: www.srujansolutions.com
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TECHNO FOCUS
Safe cooperation with robot colleagues Schmersal provides conception of safety solution for integrated Robotic Workstations
Mr. Ramji Singh Vice President – Sales & Marketing, Schmersal India
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obots are the backbone of Industry 4.0 and are gaining ground all over the world. But compliance with strict safety requirements is a basic prerequisite for the operation of robot systems in production. Currently the market demand is to automate entire manufacturing process, so the concept of Robot promotion as a standalone solution is changing to integrated robotic solution to achieve higher level of automation to increase productivity & improve quality by avoiding maximum level of manual work. By considering such demand, Robot is being promoted in market by integrating with different kind of machine like CNC machine, different kind of Industrial presses, packaging machines etc. In such circumstances, implementation of latest Machine safety solution & technology as per related international standards & Norms (from system design to commissioning stage) becomes highest priority for supplier & user to make safe work place to safeguard man & machine. In 2016, the International Organisation for Standards (ISO) published new guidelines to ensure the safety of employees working together with robotic systems. The ISO/TS 15066 is the first technical specification that directly addresses human-robot collaboration. It builds upon the previously established ISO standard 10218 “Safety regulations for industrial robots” and will be integrated in the ISO
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10218 in 2019.The Schmersal Group, as an internationally leading supplier of systems and solutions for machine safety, offers a wide range of components, systems & safety services to create safe environment during robotic workstations operation. The company also provides customers with the competence and experience of their experts in all questions regarding man & machine safety during different mode of operation of robots – from consultancy services to the design of safety solutions for robotic work-
machine cannot be started as long as an operator is within the danger area. Individual safety solutions can be pre-mounted on safety doors to robotic workstations with the high-coded RFID interlock AZM200 in combination with the control panel BDF200-SD. The D-version of this safety interlock combines two safety functions in one safety circuit device. The AZM201-D is therefore particularly suitable for the setup mode in robotic workstations. Thanks to the SD interface (SD = serial diagnosis) in-
USP: Safety in System : Protection for Man and Machine stations & implementation – via their services division tec.nicum, with in-house certified safety consultant in India. The various standards, guidelines and specifications often lead to many questions. Our team under tec.nicum offers training, consultancy, engineering & integration (as per European safety standards & norms) of safety system & automation for robotic workstations. This includes the conduct of risk assessments by considering all safety aspect of an application, the safety standard & norms for industrial robots to identify all foreseeable recognised hazards for further implementation to build highest level safe work place. Schmersal has developed various range & series of safety light curtains and light barriers that ensure economic and very compact access protection for robotic workstations. A protective field composed of infrared beams is emitted by the transmitter and evaluated by the receiver. If an object or person interrupts this protective field, a signal immediately stops the machine. The safety mats offered by Schmersal enable monitoring of complete working areas and not just their access points. They ensure point-of-operation guarding, i.e. the
tegrated in the BDF200-SD, even non-safe diagnostic signals from connected command and signal units can be transmitted to a controller via an SD gateway. The status and diagnostic messages can be used for preventative maintenance and therefore contribute to increasing machine availability. Schmersal offers various solutions for safe signal evaluation, dependent on the complexity of the safety circuits. The safety relay modules in the Protect-SRB-E series are suitable for smaller robotic systems. The modular PSC1 safety controller enables the programming of more complex, tailored safety solutions. The PSC1 not only evaluates the safe signals of the connected sensors, it can also transfer non-safe diagnostic signals via a standard bus system to an automation controller or an IT environment. For instances, signals that are responsible for avoiding down time and boosting system availability can be evaluated.
For more information, Website: www.schmersal.in info-in@schmersal.com
TECHNO FOCUS
Excellent Tapping Performance on various work material • • • •
Relief Hook Hole Size Pitch
Over feeding & under feeding in tapping can be caused by • Spindle backlash
Mr. G. K. Verma, General Manager - Sales, YG-1 Industries India Pvt. Ltd.
Number 4 to 1 inch available in Spiral point and spiral flute. Combo tap has:
• Optimized flank geometry to prevent over & under feeding • Enables smoother tapping with better evacuation
USP: YG-1 Combo Taps comes with black ring indicates its multi utility on various work material
Y
G-1 has been an industrial leader and pioneer in the manufacturing cutting tools and tool holders. We at YG-1 globally manufacture 24 Million Taps per year. YG-1 is setting benchmarks in terms of technology offering and range of products in its portfolio. Tapping is the only cutting tool application where it has to stop in the middle of the cut and reverse itself out of the hole with chips still in the flutes this makes tapping and tap design one of the biggest challenges in metal cutting. Different work piece material and critical geometrical tolerances makes it more challenging. Any minor error in tapping may result in component rejection and loss of time. Tap design features must be balanced to provide cutting action, chip control, lubrication and torsional strength. To reduce tapping failure all aspects of the application must be considered: Tap Strength : • Chamfer • Flute • Core, Land, Rake • Material Tapping Torque • Coating • Hole Depth • Lubricant
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• Poor condition of the tapping attachment • Changing Cutting force direction and Torque during tapping The design features must be balanced to provide proper cutting action, chip control, lubrication, and torsional strength! YG patented Design consists of Unique Flute Geometries, Thread design & Rake Angle/relief to address issues such as: 1. Thread Damage 2. Oversize Pitch Diameter 3. Chip Clogging
• Compensation of cutting force which reduces tap wear and extends tool life
At YG-1 we manufacture Combo Taps in wide range which covers Metric & Inch Series. M2 – M30 in Metric Size and
For more information, Email: marketing@yg1india.com Website: www.yg1.kr
YG-1 Combo Taps comes with black ring indicates its multi utility on various work material also capable to minimize the problems & provide better productivity with minimal rejection rates. This helps our customers to maintain less number of Varieties resulting into reduction in to inventory and lower cost per component.
TECHNO FOCUS
Applying Carbide to Extend Machine Life & Improve Gripping: The new Rocklinizer® Model 950 prevent heat checking, soldering, and seizing of cores. The lower deposits are ideal for preventing slug pull in punching and stamping operations and extending the life of cutting edges and tooling. As the electrode is deposited over the same area via the rotary applicator, the Rocklinizer® is merely filling in gaps but not adding more materials to existing deposits. Only by changing the machine
Mr. Ross Rocklin – President, Rocklin Manufacturing Co., USA
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or a large portion of the company’s 84-year history, Rocklin Manufacturing Co. (Sioux City, IA) has manufactured and sold the Rocklinizer® Carbide Application Equipment. Through a proprietary electronic spark deposition process, the Rocklinizer deposits Titanium Carbide (80 Rockwell C), Tungsten Carbide (70 Rockwell C), and Rockhard electrode (60 Rockwell C) onto and underneath the surfaces of metals, tools and dies. This process alleviates metal-on-metal wear, enhances gripping, maintains dimensions, and ultimately extends the useful life of machinery to delay or even avoid new equipment purchases. The newest Rocklinizer® Model 950 deposits as little as .0001” to .010” and higher onto the base material, all controllable within .0001” by digital machine setting for a precise application. The higher settings combined with the Rockhard electrode produce a rough surface well suited for gripping applications, specifically tube bending dies, collets, clamps, feed fingers, and even forklifts and non-slip flooring. Medium deposits are best for restoring tolerances on bearings and shafts and for die casters seeking to
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Rocklinizer® models, a feature that is ideal for coating larger parts and dies. A 5 square inch coating takes less than 1 minute via high speed settings, while the process can be slowed for more delicate operations. A continuous duty air pump is embedded inside the unit to deliver cooling at higher settings and ensure full portability of the 16 kg unit. The end results of the Rocklinizing® process are reliable, precise carbide
USP: Reliable and Precise Carbide Coatings that prolong machine life & Boost Productivity while Reducing Wear, Downtime, Inventory, and Costs coatings that prolong machine life and boost productivity while reducing wear, downtime, inventory, and costs. With the new Model 950, customers can now realize these results faster with a wider range of deposit capabilities.
setting or the electrode type is additional wearresistant material added. This feature results in a truly uniform coating. Unlike welding, no appreciable heat is generated, and the electrode material will not separate or flake off of the workpiece. Once the process is completed, no heat treating, grinding, or other surface treatment is necessary. The new Model 950 offers a much faster application speed than previous
For more information, Email: info@rocklinmfg.com Website: www.rocklinmfg.com
TECHNO FOCUS
“Standard components for the mechanical industry” Elesa+Ganter offers the widest range of standard machine elements with a unique design, a perfect service and with the ability to create special customized solutions in a very short time. Our product portfolio is comprised of: • Operating elements, Machine elements, Indexing Elements • Clamping knobs, Clamping Levers, levelling elements, Joints, Hinges • U-handles, Fixed, revolving, fold-away handles • Control elements, Rotary controls, Latches, Hook, toggle and power clamps • Accessories for hydraulic systems, • Tube clamp connectors, Castors and Wheels, Retaining magnets etc. Mr. Ram Grover, Managing Director, Elesa and Ganter India Pvt. Ltd.
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lesa (Italy) + Ganter (Germany): The joint venture made its first steps into the East-European market and today it covers more than 70 industrialised countries worldwide. Our extensive product range proofs the typical cultural background of both the mother companies: high material quality combined with the best original design and accuracy in production. The strong customer orientation of the parent companies led to the foundation of its subsidiaries in many countries including India. Elesa+Ganter India : Headquartered at Noida (U.P.) is having dedicated team of educated sales engineers and technical managers along with strong and wide network of authorized channel partners all across India for providing quick and efficient support to our existing customers and future prospects. With maximum stock availability and fastest delivery times, we assure perfect service including technical assistance. Product Range
We have an extensive range of 50,000 standard machine elements and the wide assortment of our products grows constantly through the development of new products.
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can’t find what you need in our extensive range of products, we can also offer you a customised, made-to-measure solution with Special shapes, colours, surface treatments, product branding etc. Sectors and Applications
Elesa+Ganter standard elements are designed to meet the needs of applications in several industrial sectors like Catering & food Industry Machines, Printing & Packaging Machines, Construction & Material Handling Equipment, Medical,
USP: Optimized & widest range of standard machine elements with fastest delivery times
Our high performing items are marked with their own icons, allowing standard parts to be selected specifically in terms of certain requirements: AE-V0 range, ATEX range, Clean Range, Ergostyle Range, INOX range, ESD Line, SAN Line, Soft line, Profile Compatible items. Manufacturing Facilities
Elesa+Ganter’s product range is manufactured in their modern and fully automatic production units in (Monza) Italy and (Furtwangen) Germany.
Chemical and pharmaceutical industries, Textile Machinery etc. to name a few. Customer orientation, production materials, technical know-how and production flexibility allow the provision of customised technical solutions for each type of customer.
Application based Customized Solutions
We have solution for virtually every application. In the unlikely case that you
For more information, Website : www.elesa-ganter.in
The new control system PNOZmulti 2 with up to 80% less energy consumption …
… than comparable products. The power consumption of the new base unit PNOZ m B0 is a minimal 0.8 W with 20 safe inputs and 4 safe semiconductor outputs (PL e, SIL CL 3) and a width of just 45 mm. Rely on 10 years of innovation from the market leader in safe control technology! Count on the configurable control systems, the worldwide safety standard for all machine types. The simple, graphics configuration tool saves engineering costs because you can create your safety circuit simply and intuitively on the PC. Visit us at the Hannover Messe, Hall 9, Stand D17.
Further information about the PNOZmulti Configurator: www.pilz.com + Web code: web10522
Pilz IndiaPvt. Pvt.Ltd Ltd Pilz India 201, Shankar Seth Road, Pune - 411Sahakar 042 Nagar NO 1, Pune - 411009 Office‘CYBERNEX’, NO 102 & 202, Delite Square, Near Swargate, Aranyeshwar Temple, Telephone: +91 (0) (0) 20 20 49221100/101/102, Fax(0) +9120(0)24213996, 20 49221103, www.pilz.in, info@pilz.in Telephone: +91 24213994/95, Fax +91 Web: Web: www.pilz.in, Email: Email: info@pilz.in
TECHNO FOCUS
A step towards a greener planet immediately consume foreign organic substances that are present in or introduced into the coolant, effectively preventing the establishment of other bacterial species. Thus they restrict the growth of all other micro-organisms under normal operating conditions. Blasocut Benefits
Blasocut emulsions based on the bio-concept enable optimal process reliability, long life cycles, and make Mr. Punit Gupta, Managing Director, Blaser Swisslube India Pvt Ltd
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t is becoming a global requirement for all manufacturing organizations to contribute towards a greener planet. These initiatives are either due to global regulations or selfconsciousness towards the environment. Blaser Swisslube has designed Blasocut, featuring a bio-concept which works in harmony with nature. It allows the colonization by specific, waterborne bacteria (termed “primary bacteria”) that push back all other bacteria by consuming the available nutrition, which limits their own growth as well. The result is long-term emulsion stability and one of the safest formulations to use across the world.
The way it works
It is thought that primary bacteria
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metalworking fluid emulsions
Uncontrolled growth of bacteria in conventionally formulated metalworking fluid emulsions may cause problems. Such bacteria may decompose emulsion ingredients, reduce the pH value, and cause bad odours. This is the main reason why bactericides are commonly added to metalworking fluids.
USP: Blasocut Bio Concept - Good for the environment and good for you Bio-Concept with rainwater, demineralised or softened water
Blasocut basics
Water-miscible Blasocut emulsions stay biologically inherently stable, without the need for bactericides – a concept Blaser Swisslube introduced 40 years ago. Bio-concept products are designed, through their constituents, to become naturally populated by a significant number of these harmless, environmental bacteria, as they contain no bactericides. Bio-concept fluids exert a selection pressure mainly allowing the growth of these bacteria found in any source of water.
Bactericidal additives in conventional
it one of the mildest formulations in the world. Apart from successful technical performance of Blaser Swisslube metalworking fluids, one of the company’s top priorities has always been its human and environmental compatibility. The pH value that is of high importance for the stability of an emulsion remains constant, and there are no changes in odour. In addition, the company has never received complaints regarding skin irritations. Additionally, there are no storage and dosing complications.
Bio-Concept works everywhere. Water of good microbiological quality has a positive impact on emulsion stability. Water with a high microbiological contamination may lead to an imbalance in the emulsion. However, this occurs rarely. The Bio-Concept is robust. It is important to note that the primary bacteria are not delivered with the metalworking fluid concentrate. The Bio-Concept also works with osmosis water and sterile makeup water. Although such makeup water adds no primary bacteria to the emulsion. Even though the machines have intensively and best possibly been cleaned, the machine will not be sterile. There are always some deposits that remain invisible to our eyes.
For more information, Blaser Swisslube India Pvt. Ltd. Email: india@blaser.com Website: www.blaser.com
More Precision Inductive sensors for displacement, distance and position Inductive sensors (eddy current) Non-contact measurement of displacement, distance and position on electrically conductive materials For demanding, industrial environments: dirt, pressure, temperature High resolution and temperature stability High bandwidth for fast measurements Customer-specific sensors and controllers Robust and industrial-grade sensor designs Versatile application possibilities due to comprehensive product range
Inductive sensors (LVDT) and gages More than 250 different models with measuring ranges from 1 to 630mm High accuracy Integrated or separate controller Standardized and customer-specific sensor designs also for integration into hydraulic cylinders Flexible installation due to specially developed measuring technique based on plunger, measuring ring and gage
+91 20 2674 1009 | info@micro-epsilon.in | www.micro-epsilon.in
TECHNO FOCUS
POWERMILL 2019 : The expert high-speed and multi-axis solution ate more efficient toolpaths with fewer tool retractions, shorter cycle times and increased tool life. Automatic tool tilting
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Mr. Pankaj Gauba, Head - Digital Manufacturing Autodesk India & Middle East
ntroducing enhanced 3-axis highefficiency roughing and new 5-axis collision avoidance tools. Use machining setups to synchronize the link between toolpaths and NC programs. Send manufacturing data to Fusion Production for cloud-based collaboration. Access dedicated tools to drive high-rate additive manufacturing processes.
Use this new option to simplify 5-axis programming regardless of model shape or toolpath type. Define the required shank and holder clearance distance and let PowerMill do the rest. Collisions and near misses are identified and automatically avoided with smooth machine motion that helps avoid dwell marks or other imperfections.
Access a suite of tools to help program, control, and simulate high-rate additive manufacturing. Create specialized toolpaths to drive wire-fed and powderblown processes on a range of hardware platforms. Use directed-energy deposition to build complete 2.5D and 3D components or add localized features or surface coatings to existing models for a costeffective means of fabricating, enhancing or repairing parts. Control key process parameters to help achieve high quality builds and combine with 5-axis subtractive toolpaths to produce accurate parts with hybrid manufacturing. Vortex from stock
PowerMill 2019 includes a new option to create high-efficiency roughing toolpaths. Based on Adaptive Area Clearance technology offered in other Autodesk CAM products, this new option can gener-
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2D machining improvements
Use the new “sides” feature type to help simplify the programming of open sided
USP: Enhanced 3-axis high-efficiency roughing & new 5-axis collision avoidance tools
Machining setups Additive manufacturing (subscribers only)
hangs” option that creates more accurate stock models when programming parts containing undercuts or overhanging geometry. Combine with 3+2 roughing and rest-machining to identify and remove more material from parts. Minimize the likelihood of tools colliding with undetected stock during subsequent machining operations. Have confidence to run CNC machines “lights out”.
PowerMill’s new setup entity helps synchronize the connection between toolpaths and NC programs. Add toolpaths to a setup and have confidence that changes made are automatically passed to the associated NC program. Use setups with fixture offsets to simplify the programming of parts using multiple operations or fixture locations. ViewMill thickness shading
PowerMill’s stock simulation tool – ViewMill – includes a new shading mode to help visualize & identify unmachined stock. Automatically determine the maximum thickness of material left on a part & use dynamic slider bars to see the distribution of stock across the model. Have increased confidence parts are complete before being removed from the CNC machine. Stock model enhancements
PowerMill 2019 offers a new “detect over-
pockets, slots and bosses. Automatically identify open edges for more efficient entry and exit moves. Choose to create 2D features using surface geometry in addition to wireframe. Use dynamic drag handles to modify key dimensions, add fillets or chamfers where required. Autodesk Drive (subscribers only)
Save PowerMill data to Autodesk Drive, a cloud storage solution that allows individuals and small teams to collaborate more effectively. Upload data, organize into folders and invite project stakeholders to view with desktop or cloud connected devices. Use 3D viewers to review models, tools, toolpaths and NC programs, without the need for a PowerMill license.
For more information, Website: www.autodesk.com/MAKE.
TECHNO FOCUS
Revware - The top choice of manufacturing engineers in 3 D modelling Solutions Revware Products :
(i) MicroScribe: The MicroScribe® is a point-to-point, edge-to-edge data collection tool or alignment tracker for use with attached laser scanners and other types of sensing devices. The combination of the MicroScribe digitizer and RevWorks CAD-driven concept-to-product engineering software shortens the time it takes to generate real-time computer models, drastically reducing product Dinesh Mehra - Business Head Asia & Saarc countires, Revware
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evware began as a 3D software reseller in 1992 and almost immediately we started creating our own 3D modeling software to sell. Revware was the first to introduce CADbased reverse engineering software in 1993, and showed the world the power of combining our software with 3D digitizers to do real time data collection and model creation. In 2009 we expanded through acquisition to provide 3D digitizing hardware along with our software. Now we provide complete measurement solutions. Revware is unique as a company, and our MicroScribe portable CMM is unique among all competitive offerings. Our MicroScribe PCMM is also unique in how easily it can be integrated into other software and systems. The MicroScribe software integration tool is extensive, easy to use, and has been applied by many commercial companies, institutional researchers, and even individuals to create an incredible diversity of 3D modeling solutions. Revware products can be used to develop just about any part or feature on a car, boat or motorcycle. From measuring the internal contour of a cylinder head port to programming the robot that drives the manufacturing process, Revware solutions are the top choice for concept-toproduct manufacturing engineers.
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MUS interface with most CAD products on the market today, Revware has now merged MUS with CADpad™, a simple but powerful multiapplication user interface. With CADpad’s customized macro-like functionality and mouse emulation, you never have to put down your digitizer to return to keyboard or mouse. (iv) Skiron laserThe Skiron™ laser is a compact scanning attachment designed
USP: MicroScribe Portable CMM : Easy-to-use, Cost effective PCMM Reshape your world
development time. Revware manufactures two versions of this desktop system, a. the higher accuracy MicroScribe M series and b. the new, fast, flexible MicroScribe i series. The MicroScribe M comes with two working volumes, 50” and 66”. The 66” arm also comes with six degrees of freedom (6Dof), (ii) RevWorks : Revware’s own RevWorks® software establishes the connection between the MicroScribe digitizer and SolidWorks solid modeling CAD software, providing the CAD user with the software tools necessary to manage the digitizer and directly collect feature data in real time. (iii) MUS 7 with CADpad : CADpad Yellow Introducing our newest version of the MicroScribe Utility Software™ (MUS), now more powerful than ever before. Not only does
specifically for MicroScribe 6DoF digitizers. In combination, the devices create an inexpensive and compact, yet very effective option which dramatically reduces digitizing time. Revware’s MicroScribe® portable CMM is used as a point-to-point, edge-to-edge data collection tool or as an alignment tracker for attached laser scanners or other types of sensing devices. MicroScribe systems capture the physical properties of three-dimensional objects and accurately translate them into complete threedimensional models.
For more information, Website: www.revware.asia
INDUSTRY SPEAK
GROB is synonymous with 5-axis machine tools which are at the leading edge of technology: Naidu automotive industry and continue to associate in a big way with German, and American car makers including a substantial presence in Hyundai Chennai. Our customers benefit from the global networking of our multiple subsidiaries, facilities and manpower strategically located in all continents. A huge number of service technicians far outnumbering the sales force are deployed worldwide round the clock, 360 days a year and this gives a unique strength for the dependability of our solutions. Q. What are the innovations you have
Mr. L.J. Naidu, Managing Director Grob Machine Tools India Pvt. Ltd. Q. What precisely is your niche in Machine Tools & Metalworking?
showcased recently?
Research & development and engineering have always been the driver of continuous innovations in GROB. Introduction of modular G-modules was a path-
breaking innovation which continued its refinements to an unprecedented level of perfection. With the introduction of ‘Generation 2’ in universal machines, the already established 5 axes technology of universal machining centers with very high dynamic performance and the modular G-module design has become a great success. They are flexibly adaptable and extendable for every application, whether it is a milling and turning option, a rotary pallet storage system, or with or without a pallet changer, automation or trend-setting GROB4Pilot operator panel. New versions have extended maximum tool length, optimum chip fall behavior, and limitless options of turning and milling of different materials. The innovation of the GROB rotary pallet storage system extends the G-module to
GROB is not manufacturing ‘commodity Machine Tools’ for the mass market. GROB is synonymous with universal 5 axes Machine Tools which are at the leading edge of technology, as well as fully automated system solutions in series production of complex workpieces, supported by turnkey projects and simultaneous engineering in the automotive, aerospace, engineering, medical and die mould industries. Our presence in the 5 axes machining niche with the proven G-module technology satisfies the flexible requirements of the machine shop market along with high precision and productivity. Q. What makes you the trendsetter in your field?
In the nineties when the bulk of machine building focus turned towards Vertical Machining Centres, GROB developed robust horizontal machining centers and stayed committed to serving traditional
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Grob 5-Axis Machining Center G-350
INDUSTRY SPEAK a flexible manufacturing cell, providing optimum entry to highly efficient automated manufacturing. Q. What are your major strengths that help you make a differentiated offer to the end-user?
In our system business, GROB necessarily fosters a close relationship with its customers, providing a point of contact for all strategic matters. This is the reason why all big German and American automakers depend on GROB for state-of-the-art technology and all-round hand holding. For standard universal machines, the Technology and Application Centre at Mindelheim acts as the central testing and trial facility for innovative technologies and there is barely any material which has not been machined on one of the GROB
standard machines at some time or other at TAC. As far as India is concerned, a large service set- up with ultra-modern diagnostic equipment and big manpower that covers even neighbouring Asian countries is a definite unique differentiator from our Indian customers’ point of view. Q. What’s the most exciting development at your end that you want the world to know?
Apart from GROB’s highly visible and successful system lines and universal machines, we have now entered the exciting area of Electromobility as the whole automotive world is now looking at the prospect of building Electric cars as a mainstream production. GROB is one of the very few mechanical engineering
manufacturers in the world, fully geared up to the manufacturing ecosystem of electromobility. Starting with building complete line for the production and assembly of components such as stator, rotor and complete assembly with flange mounted gear box, GROB is associated proudly with Volkswagen. Like already happening in many parts of the world, in India too, we are looking forward to get associated with this paradigm change in automotive production scenarios, backed by technologies from the acquired partner DMG Meccanica.
P.K. Balasubbramaniian
Green Manufacturing Practices at Solitaire Machine Tools are a step in the right direction. 3. We have set up Solar Power at both the plants and we are generating about 50% of Power consumed by us from Solar Power. This means substantial savings on state- run electricity boards supply.
Ashok Sheth, Chairman, Solitaire Machine Tools Ltd. 1. In our opinion, Green Manufacturing is a many faceted subject. Each organization would be able to contribute to this aspect in different ways. 2. We feel that Generating powe, savings of water, savings of oil and lubricants, avoidance of loss of compressed air, etc.
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4. We have done Rain water harvesting in our second plant. This has improved water available to us through bore as well as brought water table higher than previously available to us as well as adjoining companies. The area was built over an old Chemical unit and now with joint effort of various units, the rain water harvesting has improved quality of water. This again reduces strain on Municipal water supply. 5. The oil used in manufacturing as well as for use in machines manufactured by us was being wasted to large extent. Checks have been put in place and we have reduced consumption.
6. As we all have learned, the most expensive commodity is compressed air. Most of the wastage is by leaking air lines around the plant. With better quality of fittings and pipelines, the wastage has been brought down. The compressor operating time is down and gives reduction of use of electricity as well as other oil and maintenance. 7. We also plant a large number of trees around our plants and ensure that the atmosphere in the plants is much cooler than ambient temperature. Each of the above measures makes the world a little better. This is not all. We could much more and we all have to keep on looking for ways and means to improve the world we live in.
INDUSTRY SPEAK
Green manufacturing practices at Ador Welding
Mr. S.S. Bhoi, Head-Operations, Ador Welding Ltd Q. What are your comments on Green manufacturing?
Green manufacturing (GM) is a term used to describe manufacturing practices that do not harm the environment during any part of the manufacturing process. Green Manufacturing stresses on reducing parts, rationalizing materials, replacing materials with non/less-hazardous one and reusing components and to help build products more efficiently. It emphasizes on the use of processes that do not pollute the environment or harm consumers, employees or other members of the community. Green manufacturing addresses several manufacturing matters, including 4R’s (Reduce, Reuse, Recycle and Remanufacturing), conservation, waste management, water supply, environmental protection, regulatory compliance, pollution control and a variety of related issues. Q. How can you and how do you apply green production practices in your company? What are the various ‘Green Practices’ you follow?
Ador Welding Limited (AWL), a Complete Welding & Cutting Solutions Provider, has been catering to the needs of the industry with a pan-India setup of manufacturing plants for Welding Consumables & Welding Equipment. It has the highest
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capacities for a welding manufacturer in the country. AWL has been a firm believer in environment conservation through green production practices that have been implemented across all its plants. Manufacturing process of Copper coated MIG welding wire involves harmful chemicals like Sulphuric acid & copper sulphate solution. Enormous amount of hazardous sludge gets generated as by-product. This sludge is non-biodegradable. Around 10 trucks of sludge is generated from each consumable plant equalling 60 metric tonnes of sludge per month. This amounts to approx. 720 metric tonnes of sludge generation from each plant annually. In a bid to turn Ador Welding Limited, GREEN, Team-Technical Development Centre, Consumables has developed Copper-free MIG wire. The resultant wire showed excellent welding capability with minimal smoke and fume as compared to conventional copper coated MIG wires. This has the potential to reduce hazardous waste generation by less than half of the present levels…astounding 360 tonnes per plant. i.e; around 720 tonnes for both plants combined per annum.! The non-copper coated MIG wire will also reduce dangerous copper fume generation to a quarter of the present levels! As an ongoing process towards reducing process loss due to potentially hazardous chemicals and mineral has dropped down to 3.4% from 11% in the last five years. Some of the actions taken to achieve this are as mentioned below: • Old technology equipment replaced with latest technology equipment. E.g. – Fly cutters to stop and out type that are more efficient and generate negligible waste. • Extruders – Replaced from lowered generation of unusable waste flux to the tune from 5% to 0.25%. • Dust generation reduced drastically
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•
•
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due to which suspended particulate matter has reduced from 1.3% to 0.3% by the use of advanced dust collection systems. Fine powder of flux is recycled through the advanced dust recovery system, instead of being released into the environment through conventional bag filters. Scrubbers have been installed for neutralisation of acid fumes generated during various copper coating processes. Conventional flux, chemical and raw material conveying system upgraded to closed trolley type. Acid spillage and dust generation on shop floor lowered to a large extent, thereby creating a healthy environment for the workers.
Besides these, a number of other measures have been taken to ensure an all-round green environment. 1. Rain water harvesting system installed in all plants. 2. Digitalisation to the highest extent possible has ensured a paper-free working environment. 3. Canteen waste accumulated, decomposed and converted to naturally generated organic manure 4. Open/dry places converted into green places by planting flora and fauna. Shifting from non-Renewable energy to Renewable energy
Renewable energy refers to the type of energy derived from imperishable resources of nature. Examples of potential sources of renewable power include biomass, solar, wind, geothermal, and water. Renewable power is considered a green and clean form of energy. Take any of the inexhaustible power sources - sunlight, wind, water, biomass; they generate zero harmful emissions or pollutants in the environ-
INDUSTRY SPEAK ment. Compare them with fossil fuels that contribute a high percentage of air and water pollutants (e.g. carbon monoxide and carbon dioxide). Thus, sustainable power is also advantageous in terms of reducing greenhouse gases and global warming. The initial configuration and machine setup for obtaining renewable energy is costly. Consider it for long-term use, and you will find them less expensive than fossil fuels. They operate by means of natural processes (water flow, wind, sunlight, etc.) that do not require external feeding of fuels. Consequently, minimal maintenance is sufficient for efficient working of the power plants. AWL is installing 450KW solar panel in its Raipur plant with an Initial investment of Rs. 2 Cr. This investment has long term benefits directly and indirectly for the environment as well as to the Organization. In future, all the other plants will also be installed with similar solar energy panels. This move will eliminate the burning of fossil fuel to the tune of 75,00,000 kg (7500 MT) every year! This green energy generation is one of the biggest green production practices adopted by Ador Welding Limited. Q. How do you define ‘Green Engineering Technology’?
Green Engineering Technology highlights state-of-the-art research in engineering for sustainability. A little modification and a changed approach help match science and technology and ensure that we move towards our goal of sustainability. While we absolutely must have an understanding of our environment; this can only be accomplished through monitoring, measurement, analysis, and characterization. This understanding alone is not enough. Solutions are needed. There are numerous examples of green engineering in industry, academia, and government, but the approaches used have not been applied either systematically or comprehensively across all disciplines and all scales. For this reason, a framework, the 12 Principles of Green Engineering, was constructed for engineers seeking to incorporate sustainability goals as design criteria. The 12
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Principles of Green Engineering. Principle 1 - Designers need to strive to ensure that all material and energy inputs and outputs are as inherently non-hazardous as possible. Principle 2 - It is better to prevent waste than to treat or clean up waste after it is formed. Principle 3 - Separation and purification operations should be designed to minimize energy consumption and materials use. Principle 4 - Products, processes, and systems should be designed to maximize mass, energy, space, and time efficiency. Principle 5 - Products, processes, and systems should be “output pulled” rather than “input pushed” through the use of energy and materials. Principle 6 - Embedded entropy and complexity must be viewed as an investment when making design choices on recycle, reuse, or beneficial disposition. Principle 7 - Targeted durability, not immortality, should be a design goal. Principle 8- Design for unnecessary capacity or capability (e.g., “one size fits all”) solutions should be considered a design flaw. Principle 9 - Material diversity in multi-component products should be minimized to promote disassembly and value retention. Principle 10 Design of products, processes, and systems must include integration and interconnectivity with available energy and materials flows. Principle 11- Products, processes, and systems should be designed for performance in a commercial “afterlife”. Principle 12- Material and energy inputs should be renewable rather than depleting. Q. Are you already in the ‘Sustainable Manufacturing’ mode?
Yes, we are as elaborated in some of my previous answers. As the pioneer company in welding, Ador is always focused on sustainable manufacturing practices. We are an ISO 9001, ISO 14000, ISO 18000 certified organisation. Our products meet stringent national and international standards. This is clearly an indication of the ‘Sustainable Manufacturing’ model. . However, we firmly believe that Sustainable manufacturing is a continual process. The world is currently experiencing increasing levels of industrial contamina-
tion. Hence the demand for sustainable product and raw materials aligned with the ecological pollution is the need of the hour. Copper-free MIG wire manufacture is one of the many steps taken by Ador Welding limited. Q. Do you also extend the same to your supply chain?
Yes. We have extended the ‘Sustainable Manufacturing’ model to our supply chain. Raw Material Purchase Specifications Sheet which contains desired specifications / raw material mix has been created since we deal with quantum of minerals and chemical. We have identified hazardous pollutant in the raw materials and restricted its content accordingly. We are also having a full-fledged testing laboratory to analyse the raw material received from the supplier. In case of any non-conformity, we immediately reject the lot. In addition to this, we issue the Material Safety Data Sheet (MSDS) certificate along with our finished product. This is a proof that our product doesn’t deal with any hazardous content during storage, handling and usage. Our Quality Assurance teams regularly conduct audit of our supplier’s units to ensure their conformance to our standards. Conclusions :
In order to achieve sustainable living on this planet, conventional technologies may no longer be able to tackle emerging environmental issues arising from wasteful energy policies, overuse of resources, water supply shortages, climate change, global warming and deforestation. Advancement in science and technology has contributed to the development of emerging green technologies that might help to solve some, if not all, of the environmental issues that we are facing.
INDUSTRY SPEAK ment. Compare them with fossil fuels that contribute a high percentage of air and water pollutants (e.g. carbon monoxide and carbon dioxide). Thus, sustainable power is also advantageous in terms of reducing greenhouse gases and global warming. The initial configuration and machine setup for obtaining renewable energy is costly. Consider it for long-term use, and you will find them less expensive than fossil fuels. They operate by means of natural processes (water flow, wind, sunlight, etc.) that do not require external feeding of fuels. Consequently, minimal maintenance is sufficient for efficient working of the power plants. AWL is installing 450KW solar panel in its Raipur plant with an Initial investment of Rs. 2 Cr. This investment has long term benefits directly and indirectly for the environment as well as to the Organization. In future, all the other plants will also be installed with similar solar energy panels. This move will eliminate the burning of fossil fuel to the tune of 75,00,000 kg (7500 MT) every year! This green energy generation is one of the biggest green production practices adopted by Ador Welding Limited. Q. How do you define ‘Green Engineering Technology’?
Green Engineering Technology highlights state-of-the-art research in engineering for sustainability. A little modification and a changed approach help match science and technology and ensure that we move towards our goal of sustainability. While we absolutely must have an understanding of our environment; this can only be accomplished through monitoring, measurement, analysis, and characterization. This understanding alone is not enough. Solutions are needed. There are numerous examples of green engineering in industry, academia, and government, but the approaches used have not been applied either systematically or comprehensively across all disciplines and all scales. For this reason, a framework, the 12 Principles of Green Engineering, was constructed for engineers seeking to incorporate sustainability goals as design criteria. The 12
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Principles of Green Engineering. Principle 1 - Designers need to strive to ensure that all material and energy inputs and outputs are as inherently non-hazardous as possible. Principle 2 - It is better to prevent waste than to treat or clean up waste after it is formed. Principle 3 - Separation and purification operations should be designed to minimize energy consumption and materials use. Principle 4 - Products, processes, and systems should be designed to maximize mass, energy, space, and time efficiency. Principle 5 - Products, processes, and systems should be “output pulled” rather than “input pushed” through the use of energy and materials. Principle 6 - Embedded entropy and complexity must be viewed as an investment when making design choices on recycle, reuse, or beneficial disposition. Principle 7 - Targeted durability, not immortality, should be a design goal. Principle 8- Design for unnecessary capacity or capability (e.g., “one size fits all”) solutions should be considered a design flaw. Principle 9 - Material diversity in multi-component products should be minimized to promote disassembly and value retention. Principle 10 Design of products, processes, and systems must include integration and interconnectivity with available energy and materials flows. Principle 11- Products, processes, and systems should be designed for performance in a commercial “afterlife”. Principle 12- Material and energy inputs should be renewable rather than depleting. Q. Are you already in the ‘Sustainable Manufacturing’ mode?
Yes, we are as elaborated in some of my previous answers. As the pioneer company in welding, Ador is always focused on sustainable manufacturing practices. We are an ISO 9001, ISO 14000, ISO 18000 certified organisation. Our products meet stringent national and international standards. This is clearly an indication of the ‘Sustainable Manufacturing’ model. . However, we firmly believe that Sustainable manufacturing is a continual process. The world is currently experiencing increasing levels of industrial contamina-
tion. Hence the demand for sustainable product and raw materials aligned with the ecological pollution is the need of the hour. Copper-free MIG wire manufacture is one of the many steps taken by Ador Welding limited. Q. Do you also extend the same to your supply chain?
Yes. We have extended the ‘Sustainable Manufacturing’ model to our supply chain. Raw Material Purchase Specifications Sheet which contains desired specifications / raw material mix has been created since we deal with quantum of minerals and chemical. We have identified hazardous pollutant in the raw materials and restricted its content accordingly. We are also having a full-fledged testing laboratory to analyse the raw material received from the supplier. In case of any non-conformity, we immediately reject the lot. In addition to this, we issue the Material Safety Data Sheet (MSDS) certificate along with our finished product. This is a proof that our product doesn’t deal with any hazardous content during storage, handling and usage. Our Quality Assurance teams regularly conduct audit of our supplier’s units to ensure their conformance to our standards. Conclusions :
In order to achieve sustainable living on this planet, conventional technologies may no longer be able to tackle emerging environmental issues arising from wasteful energy policies, overuse of resources, water supply shortages, climate change, global warming and deforestation. Advancement in science and technology has contributed to the development of emerging green technologies that might help to solve some, if not all, of the environmental issues that we are facing.
The Trusted Partner in Metal Forming Machines
PRODUCTIVITY RELIABILITY PRECISION
TECH TRENDS
It’s important for manufacturers to offer high-quality support as well as high-quality products
By Wayne Drysdale, Global After Sales Manager, ANCA
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ffective aftermarket support is an opportunity. If done poorly, it could lead to unnecessarily lengthy downtime - for example, through the slow delivery of replacement parts – which will cost both the vendor and the customer. Loyalty, money and reputation are all at stake. It’s been argued that manufacturing companies are becoming more and more like service companies, and any line between the two is getting harder to draw[1]. There have been many articles recommending that manufacturing companies invest in a high performing customer service team to better meet their customers’ needs[2] which
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previously may have been neglected. In fact, in many ways I could say I am now tasked with much of the responsibility of selling our machines, a role that traditionally sat with sales and marketing. I say this because the most effective way to build customer loyalty is by providing excellent aftermarket support - by being agile and responding quickly to customer requests. We recently interviewed our customers and after sales support was by far the number one priority. Technology is transforming how a traditional customer service team operates, with remote diagnostics and preventative maintenance quickly
becoming the norm. This technology shift has made the importance of a quality service team paramount to its customers’ success, ensuring they can minimise machine downtime and maximise production efficiencies. An obvious place to focus on is in after-sales service, for example in providing effective troubleshooting advice, education and training on how to get the most out of a purchase, or in finding better ways to provide replacement parts if there is an issue. Service offerings within manufacturing companies can increase revenues, provide differentiation from competitors, and increase the loyalty
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Just like the human body, electrical equipment require a complete examination to identify any glitches. Whether the process is of installation, maintenance or repair, Extech’s testers and meters are always up for the task. To ensure smooth operation of your electrical equipment, Extech offers a wide range of test instruments that help you identify a problem before it occurs.
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TECH TRENDS customers feel[3]. “Providing support generates a low-risk revenue stream over a long period of time,” a group of experts pointed out in Harvard Business Review in 2006[4]. “Aircraft manufacturers, for instance, can reap additional revenues for as long as 25 years after a sale. The longer the life of the asset, the more opportunities companies will find down the line.” Seizing the opportunities Machine tool buyers are increasingly expecting things like around-the-clock, unmanned operation and remote diagnostics[5]. A machine breakdown is a critical issue, and around-the-clock responses to such an issue are expected. As technology is enabling better use of an asset, it’s also enabling better service when there are issues. For ANCA, this means offering remote diagnostics and responding to error codes. Remotely logging on to a customer’s machine to explore issues is also possible. But we need to continue to offer our customers face-to-face support as well. To up-skill our customers so they get the best use out of their investment. Customer service also means responding swiftly to issues and with an installed base of over 6,000 machines, some over 20 years old, worldwide.
It involves a lifetime of support for an asset, regardless of time zone or remoteness. A network of over 60 service technicians, and branches in USA, Europe, and China are also part of this, and all work in service of a simple goal: being number one in lifetime customer experience. For all manufacturing companies, the future brings challenges, but many exciting possibilities. This includes Internet of Things concepts for customer support, and providing better information to customers on how their assets are being used through sophisticated analytics. The increasing importance of services is likely to continue, and technology will provide new and better ways of solving customers’ problems.
a timely manner by answering phone calls and responding to emails within a reasonable time-frame are essential to great customer service.
Five tips on how to deliver great customer service 1. Be Responsive: It’s important to respond quickly to all enquiries, even if it’s to say you are looking into the issue and will get back to the customer. There is nothing worse than nonresponsiveness to a customer who is trying to get help. Customer support response times can dictate how a client perceives your company and can affect the overall customer experience. Keeping your customers informed in
3. Commit to Continuous Improvement: Ask yourself at the end of the day, “What is the one thing you are going to do tomorrow to make your business better?”
2. Ask for Feedback: You may be surprised by what you learn about your customers’ needs when you ask them what they think of your business, products, and services. Excellent customer service often comes down to consistently checking in with your customers and making sure they are happy with the products and services you’re providing. If you do that successfully, you are on your way to becoming known for providing excellent customer service. Just remember to use the feedback you receive to make improvements where needed.
4. Invest in Great People: The quality of your customer service will never exceed the quality of the people providing it. If you plan to out-perform the competition, plan on investing heavily in a team that can deliver, treat employees well as there is a distinct correlation between the quality of aftersales service and customer intent to repurchase. 5. Be a Good Listener: Take the time to identify customer needs by asking questions and concentrating on what the customer is really saying. Our customers are the reason we are still in business and our job is to serve our customers to the best of our ability. Good customer service starts with a genuine desire to delight your customers.
For more information, Website: www.anca.com
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MGM-Pubblicità(210x297)_Layout 1 08/04/13 10.33 Pagina 1
HIGH QUALITY FOR YOUR MACHINERY
MGM brake motor main features
VARVEL production lines
• TEFC 3-ph asynchronous brake motor (0.09kW-130kW) • AC 3-ph brake (no rectifier) or DC brake on request • Oversized brake disc for higher brake torque, longer life and reduced maintenance • Fine and easy brake torque adjustment (as standard) • Very quick brake reaction time • Frequent START/STOP cycle applications • Manual brake release (as standard) • Hexagonal hole on non drive end of the shaft for manual rotation • Single speed or two speeds motors • All motors designed for inverter duty
• RS-RT worm gearboxes: 28 to 150 mm centres. One stage worm, helical/worm and double worm. • RD helical gearboxes: 50 to 2300 Nm. Two and three stages. • RN parallel shaft gearboxes: 180 to 3300 Nm. Two and three stages. • RO-RV bevel/helical gearboxes: 180 to 3300 Nm. Three stages. • RG precision planetary gearboxes: 10 to 230 Nm. One and two stages. • VR dry friction speed variators: IEC63 to IEC90 1 to 5 stepless speed range, 300 to 1500 rpm. • VS planetary speed variators: IEC71 to IEC112 1 to 5 stepless speed range, 200 to 1000 rpm.
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A new generation of electric motors and gearboxes for power transmission quality from the alliance of two dynamic italian companies. For those who want quality.
MGM-VARVEL Power Transmission Pvt Ltd Ware House No. G3 and G4 • Ground Floor • Indus Valley's Logistic Park • Unit 3 • Mel Ayanambakkam • Vellala Street Chennai - 600 095 • Tamil Nadu, INDIA • Phone: +91 44 64627008 • info@mgmvarvelindia.com • www.mgmvarvelindia.com REGIONAL OFFICE: KOHLI TOWERS • 4th Floor, Dapodi • Near Bharat Petrol Pump • Pune - 411012
TECH TRENDS
Sanyo – A Trusted Name in Broaching, Transmission Parts Machines
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anyo Machine of Japan is a Unique manufacturer in both Machine tools and Automation Solutions, ready to help you in diverse, precision, and sophisticated machining requirements. Sanyo is a specialized and highly trusted name in manufacturing of Broaching, Gear Checker, Deburring/ Chamfering, Rack Rolling, CVT/ Net Shaped Parts Machining, Gear Grinding, Cutter Re-sharpening machines. Sanyo’s reliable machining ensures high performance through increased productivity, consistent quality and throughput with rich knowhow of 32 years at Japanese automobile industry. Sanyo is Japan’s No. 1 Broaching machine manufacturer and manufactures the complete solutions in Broaching Machines that include, CNC Servo Broach, Hydraulic Broach, Surface Broach, Helical Broach, Hard Broaching machines. Both Table moving and Tool moving types are available to meet customer’s requirements. All broaching machines come with options of Multi-Station Broaching, Broach ATC System, Complete Automation, Cutter Burr cleaning, Component Air Cleaning to meet customer’s Global standard requirements. These solutions
Gear Checker TFG-200NC
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improves productivity drastically with built-in Consistent Quality. MultiStation broaching machines increases productivity in single machine with minimum space and running costs. Highest number of high tonnage and long strokes machines are manufactured by Sanyo in Japan. Sanyo is also Japan’s leading Gear Checker machine manufacturer. Simple gears to complicated gears can be checked for various parameters online. These machines are supplied with full options of Gantry loader Automation, Washing System, Dryer System and Gears sorting for OK, NG and Nick Correction. These Gears are most accurate and quick to measure with load/unload when compared with competitors in India. This improves Quality, productivity and dependability on the system. Most of Leading car manufacturers in India and Asia use Sanyo Gear Checkers. Sanyo’s third leading machine segment is Deburring and Chamfering Machines. A complete solutions in these applications are available in various models of 1-Axis Gear Chamfer, Horizontal type Gear Chamfer, 2-Axis/3-Axis/4-Axis Deburring and Chamfering Machines, Gear Pecker, 2-Axis/ 4-Axis R Chamfering Machines, 2-Axis Angle Chamfering, 5-Axis/ 9-Axis Corner chamfering, Inner Circumferential Gear Rolling, 5-Axis Hypoid Gear Chamfering, Hypoid Gear Semi Topping machines. Sanyo is also reputed manufacturer for roll forming (Rack rolling) machines. These machines are manufactured in both Vertical and Horizontal rack rolling construction. Sanyo machines have unique advantage due to dual servo controlled rack systems, dual servo
Broaching 25 Ton 1800 Stroke
system for tail stock control, machine temperature control, a complete reliable automation with shuttle system and loading arms. These machines are economical yet most rigid, high performance and proven in India and Globally. Sanyo has machines are used at all leading automotive transmission parts manufacturers in India and Asia as reliable, economical machines with automation. Sanyo has excellent design team to suggest customized solutions and all components and manufactured in-house for high quality performance and meet quicker machine deliveries. Sanyo’s President Mr. Makihira has assured customers in India to support them in better solutions, quick deliveries and better pricing to meet desired cost/ piece. Longer machine life and high productivity gives more profitability to our customers. Sanyo has established a dedicated sales, service system in India at Arhan Technologies Pvt. Ltd. for a complete engineering support. For more information Email: mtd.support@arhan.co.in
th
19 Indian Metal-Cutting Machine Tool Exhibition with International participation
24 - 30 January 2019, Bangalore, India
Celebrating 50 years of IMTEX
TECH TRENDS
Rollon’s linear solutions for industrial machines: drawer extraction
How to choose the right telescopic guide Four tips from Rollon to help selecting the right telescopic guide for an intended application.
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partial, full and over-extension. Telescopic guides also come with dual or double stroke configurations, allowing loads to move in both directions while maintaining the same closed length. • Partial extension stroke: refers to an extension length that’s 50 to 65% less than the closed length. • Full extension stroke: refers to an extension length that’s equal to the closed length.
he telescopic bearings from Rollon deliver high load capacity and rigidity for applications in harsh industrial environments. If your application requires one, there are some things you’ll want to consider like material and stroke options, load placement and life calculation. Here are some pointers to help you pick the right bearing for your application. MATERIAL: To minimize deflection, carefully consider all possible materials for your telescopic bearing. Some common materials, along with their pros and cons, include: • Stamped steel: easily the most economical choice, stamped steel doesn’t handle vibration and shock loads as well as other materials. • Aluminum: even though it’s a good choice for lightweight and low duty applications, aluminum has more deflection than other materials. • Cold rolled steel: cold rolled steel is another low cost option that doesn’t undergo heat treatment. However, in case of heavy loads, pitting and denting
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Rollon’s product line Telescopic Line is developed in three product families: Telescopic Rail, Hegra Rail and Light Rail.
occurs in raceways since the ball hardness is greater than the rail and slider. • Hardened cold rolled steel: for the most robust designs, hardened cold rolled sliders and raceways are your best bet. Even though they’re most expensive to manufacture and assemble, this material lets you preload for better rigidity and less deflection. STROKE OPTIONS: When picking a telescopic bearing, there are three stroke options to choose from:
The Hegra Rail product family includes telescopic guides, with aluminum and steel profiles, capable of over-extension up to 200%.
Linear solutions global provider.
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Linear Line
Actuator Line
Telescopic Line
Actuator System Line
Rollon is a global provider of linear motion solutions for several industrial sectors, such as: industrial machines, railway, automation, packaging and logistics, aerospace.
New Delhi, India July 25-28, 2018 Hall 11, Stand 11.42 ROLLON India Pvt. Ltd. - INDIA 1st oor Regus Gem Business Centre 26/1 Hosur road, Bommanahalli Bangalore 560068, INDIA www.rollonindia.in - info@rollonindia.in
TECH TRENDS effective load, the installation precision, occurring shocks and vibrations, the operating temperature, the ambient conditions and the lubrication. The service life can be calculated with the following formula: LKm = 100 * (δ/W * 1/fi )3
The Telescopic Rail family includes guides with hardened steel raceways, capable of handling heavy loads with reduced deflection.
• Over-extension stroke: refers to an extension length that’s up to 200% greater than the closed length. LOAD PLACEMENT: Another important factor to consider is load placement. The load’s center of gravity should be placed as close as possible to the centre of the moving element for even load distribution among the balls. Since load calculations are usually made with the assumption that the load is properly distributed, when calculating the static load a safety factor S has to be used. This factor takes into account the basic parameters of the application and it can have a value between 1 and 3,5 in the following formula: P/C ≤ 1/S Where: P = effective load C = permissible load S = safety factor LIFE CALCULATION: When sizing a telescoping bearing for continuous operation, make sure you use the right life calculation and dynamic load capacity. Some manufacturers express load and deflection specifications based on the slides being used in pairs, while others think of load capacity using a single rail. It’s essential to take the time to understand how the slides are rated and what specifications the manufacturer provides. The service life of a telescopic rail is dependent on several factors, such as the
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Where: LKm = calculated service life in Km δ= load capacity factor in N W = equivalent load in N fi = application coefficient ROLLON’S TELESCOPIC GUIDES are the best solution in numerous industrial sectors and improved performance of machine tools. Telescopic Line is Rollon’s product line for telescopic guides, and it’s developed in three product families: Telescopic Rail, Hegra Rail and Light Rail. Telescopic guides from Rollon are available in differents profiles, with hardened or unhardened raceways, to meet the various requirements in terms of load capacity, rigidity and smoothness, even at maximum extraction. Thanks to their features, Rollon’s telescopic guides are used in numerous industrial sectors, such as: railway, aeronautics, medical, logistics, special vehicles, industrial machines and even in the most demanding furniture applications. The Telescopic Rail family includes telescopic guides with ball cage, high load capacity and reduced deflection. Guides
Logistics: automated warehouse, extraction with telescopic guides.
have optimal running properties due to induction hardened steel raceways. The rail geometry has been designed to offer a minimum deflection even under maximum load and when the rails are fully extended. The Hegra Rail family includes various telescopic guide profiles with ball cage for partial, full and overextension up to 200% of closed length. Available in different materials such as steel, aluminium or stainless steel for better loads handling and minimal bending. The Light Rail family includes full or partial extension lightweight telescopic guides to be used in environments allowing only reduced weight components. Elastic shock absorption avoids permanent distortion. The self-cleaning raceways mounted on the Light Rail telescopic rails ensure safe operation and less frequent maintenance. Smooth and quiet operation is ensured even with heavy loads. Rollon Group is present in India with a direct branch in Bangalore to provide and develop the best solutions, following the local markets and individual needs. You can find Rollon India Pvt. Ltd. and its solutions for linear motion systems at: PackPlus 2018 Hall 11 - Stand 11.42 July 25-28 New Delhi, India
The Light Rail family includes telescopic guides to be used in environments allowing only lightweight and quiet components.
For more information: ROLLON INDIA Pvt. Ltd. 1st floor, Regus Gem Business Centre 26/1 Hosur road, Bommanahalli Bangalore 560068, INDIA Tel: +91 80 67027066, Fax: +91 80 67027004 Email: info@rollonindia.in Website: ww.rollonindia.in.
TECH TRENDS www.mtwmag.com
Hybrid Belts by Megadyne All the advantages of timing belts & conveyor belts in one product: high quality at competitive prices.
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he Megadyne group, in over 60 years of experience, starting as a single-product manufacturer has become a multinational company specialized in power transmission tools, progressively expanding its business to strengthen its market position. The acquisition of the company SACIF, an expression of the excellence of Made in Italy in the field of reworking belts and conveyor belts, is in line with this strategy of completing the production range and allows Megadyne to propose the HYBRID BELT series (basic version, HYBRID BELT PLUS, HYBRID PRO BELT PLUS and HYBRID BELT FOR VACUUM). These belts are used for packaging, food and medical, paper and printing industries, robotics and automation. These innovative hybrid belts presenting unique characteristics on the market are made with the application of one or more polyurethane timing belts in the central part (or at the edges) of a conveyor belt, optimally combining the qualities of both products. The HYBRID BELTS series operates in a wide temperature range (-20째C/+ 80째C for HYBRID BELT and HYBRID BELT PLUS; -25째C/+ 80째C for the top of the range, HYBRID PRO BELT PLUS) and ensures greater productivity, with a driven speed up to 550 meters per minute even in case of customization. The lower energy absorption (about 30%), combined with a quick and economical retrofit on to existing systems, lead to further savings while
the smaller pulleys allow a compact transmission and greater flexibility. The timing belts used to make HYBRID BELTS and HYBRID BELT PLUS are Megalinear: the pitches commonly used are T10, T5, H, HTD5M, HTD8M, STD8M. Whereas HYBRID PRO BELT PLUS mounts the Megalinear QST that guarantees less noise. Finally, HYBRID BELT FOR VACUUM is the ideal solution for automation and vacuum handling due to the addition of a polyester plain fabric that guarantees optimal suction.
For more information, Megadyne Group Via Trieste 16, 10075 Mathi (TO), ITALY Tel. +39/ 011/9268052 info@megadynegroup.com www.megadynegroup.com
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TECH TRENDS
Spiraflex: custom made processing belts for the food industry
The new solution guaranteed by the quality and reliability of Megadyne
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piraflex open mesh conveyor belts manufactured and packaged in Italy, are specifically designed for the processing and transport of products in some demanding manufacturing sectors. • Food • Hygiene products • Insulation • Nonwovens • Wood Processing • Biomas Fuel • Synthetic sheet materials manufacture All of these use our open mesh belts, for at least one of the following processes • Washing • De watering • Heating • Cooling
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• Pressing • Forming SACIF, a recent acquisition of the Megadyne Group, is a leader in fabricating conveyor, open mesh and special timing belts. The width and depth of the Megadyne special products range, is strengthened with the introduction of Spiraflex conveyor belts, made with food contact approved materials and in full compliance with the hygiene rules that regulate food processing and manufacture. Spiraflex is a safe and reliable product, reducing any risk of product contamination due to our specialised fabrication techniques. It is lighter, higher performance product, compared to conveyor belts with a metal mesh.
Spiraflex offers an excellent performance, at a range of temperature between -30° and + 90°. Manufactured in white PET, among its main advantages is the resistance to high temperatures, non stick. The belt edges are sealed to ensure that the belts integrity is maintained, during operation and aggressive cleaning regiemes. Spiraflex is available in rolls with a production width of 2,000 mm and a minimum pulley diameter of 25 mm. For more information, Megadyne Group Via Trieste 16, 10075 Mathi (TO), ITALY Tel. +39/ 011/9268052 info@megadynegroup.com www.megadynegroup.com
TECH TRENDS
YASDA Ultra-Precision Machining Solutions Aiming for World’s Top Quality Die & Mould Applications
Model: YBM 640V
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ASDA is World’s leading manufacturer in Ultra-Precision Jig Borer machines. Global renowned customers when need super precision machines in applications of Die & Mould, Aviation, Medical Electronics, Mobile Phone Dies, Optical products Dies, Electric Cars Battery/ Interior dies development prefer to have YASDA machines as first choice! YASDA aims to become World’s Top Quality Machine Manufacturer! YASDA manufacture a complete range of Vertical CNC Jig Borer, Horizontal Precision Center, 5-Axis Precision Center, Micro-Center (for IT Parts manufacturing). These machines are manufactured and assembled in strict temperature control of 0.5 degrees. The Vertical CNC Jig Borer YBM Series is available in models YBM640V (Table 600x400), YBM950V (900 x 500), YBM9150V (1500x900), YBM1218V (1800x1200). YASDA’s 5-Axis CNC Jig borer has achieved highest accuracy with outstanding total performance at Japanese Die manufacturing industries.
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Model: YBM 950V
The demand for Ultra precision 5-axis machining of complicated shape components and high hardness/ high surface quality moulds is increasing. The 5-Axis Jig Borer is available in models YBM Vi40 (Table 400), YBM7Ti (Table 500x500), YBM8T-63TT (630x630), YBM10T-TH/ TT (1000x1000). YASDA use unique structured framework in highly rigid symmetric bridge construction with minimum temperature expansion effect, optimized spindle head and saddle construction, minimum weight difference in movable bodies of each axis. Machines are supplied with YASDA original bridge, saddle and spindle cooling design and Thermal distortion stabilizing system. A Unique YASDA spindle construction with thermal distortion stabilizing system is considered as top quality in machine tools industry. This Spindle has lowest vibrations at cutting tool edge and superior rigidity. Spindle does not get heated and allows heavy duty cutting with this unique feature! All YASDA machines employ through hardened box guide ways combined with
roller pack bearings for smooth and high response. YASDA machines are popular in complicated shape, cold forging die machining for a combination of high hardness material and difficult shapes. YASDA offers most advanced Software system for machining, management systems and latest tool geometry measurement systems and a unique feature of CMM in built in machine to measure parts after machining and keep records. YASDA has unprecedented technology, machine features, superior machining capabilities and an edge over all competitors! YASDA Welcome Indian Customers to see these technologies, and have a World’s manufacturing in India to meet Global needs and support, “Make in India” program.
For more information YASDA machines E-mail: mtd.support@arhan.co.in
Taming power quality is now child's play
When you use DigiVolt Stabilizers, Tranquil Ultra Isolation Transformers and Powercon Power Conditioners from Unity Controls, power quality is under total control and would no more hamper your production and product quality. These silent sentinels protect your sophisticated, high precision production equipment from the ill-effects of voltage, spikes, surges, transients, sags, noise and harmonics affecting AC power lines. Thus ensuring continuous uptime and enhanced productivity and consistent quality.
Intelligent Microprocessor-based, High Efficiency, Energy Savers specially designed for CNC machines
Our equipment are approved by major OEMs and exported (up to 2000 KVA) to countries in Europe, Middle East, Africa
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and Asia Pacific. So leave power quality and energy management to the experts – Unity Controls. With our nationwide network we are only a phone call away!
Contact us for Power Quality & Harmonic Audits to Conserve Energy and Save Costs.
The power quality & energy experts
D-137, TTC MIDC Industrial Area, Nerul, 405, Sapphire Arcade, 42 M.G. Road, Ghatkopar (E),400 Mumbai 400 077, India Navi Mumbai 706, INDIA +91-22-2501 3832 +91-22-2761 1872/ 33 / 4612 sales@unitycontrols.in www.unitycontrols.in
Ahmedabad l Bangalore l Chennai l Delhi l Gurgaon l Hardwar Indore l Jalandhar l Jamshedpur l Kolkata l Kanpur l Mumbai l Pune l Rajkot
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UNITY CONTROLS PVT. LTD
TECH TRENDS
Safely Hand in Hand A safe robot application is not created until the safety concept has been implemented by choosing the right robot and its safety functions and combining them with intelligent safety components.
Separate working areas with no direct interaction between man and machine: these are the principles that have applied to robot applications for more than 50 years. Up to now, people have thought that humans and robots sharing a workspace or a living area was something from the realm of science fiction. However, the new generation of robots, safe sensors and control systems, along with the new ISO/TS 15066 standard, offer practicable ways towards safe collaboration.
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urrent developments in the field of robot applications are characterised by the desire to allow man and machine to work as closely as possible with one another. Instead of man and machine cooperating by means of defined static transfer points, in future both partners will collaborate in a shared workspace and be deployed together on a flexible basis such that they can exploit their respective strengths. A new type of industrial robot is ready for this task, which is referred to as cobots. Cobot is a combination of the words “collaboration” and “robot”. The lightweight robots that are used can move loads of about 10 kg and have a sensory, tactile capability. As service robots, they are intended to “give humans a hand” with physically burdensome or monotonous tasks. Typical uses are pick-and-place applications, handling operations between different production steps or follow-the-line applications
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where the robot has to follow precisely a specified trajectory (e.g. when tracing a contour or for bonding tasks). In human-robot collaborations (HRCs) like this, the workspaces of humans and robots overlap both spatially and chronologically. By contrast with cooperation, humans and robots share a single working space in the case of human-robot collaboration. This combines the strengths and advantages of the machine, such as reliability, endurance and repeat accuracy, with human strengths, in other words dexterity, flexibility and the capacity to make decisions. The most conspicuous difference between “classic”, enclosed robot applications and human-robot collaboration is that collisions between machines and humans are a real possibility. But they must not be allowed to result in any injuries. This results in additional safety challenges.
Only the application can be safe Despite the new cobots, the following applies: robots cannot provide safety on their own. There are no safe robots, there are only safe robot applications. Safety results from the interaction of normative boundary conditions, the risk analysis that is based on it, the selection of a robot with the corresponding safety functions and the matching additional safety components, and finally from validation. This means that the ISO/TS 15066 “Robots and Robotic Devices Collaborative industrial robots”, which was published this spring, plays a key role. This Technical Specification makes it possible to implement safe human-robot collaborations following appropriate validation. Four types of collaboration are described in ISO/TS 15066 as protection principles. • Safety-rated monitored stop • Hand guiding
TECH TRENDS www.mtwmag.com
• Speed and separation monitoring • Power and force limiting When implementing a safe human-robot collaboration (HRC), system integrators can choose one of these “types of collaboration” or a combination of them for their application. The Technical Specification is moreover the first standard that provides detailed information on pain thresholds for various parts of the body, in its Annex A. These values form the basis for implementing the application with “power and force limiting”. In practice, it has been found that human-robot collaborations can often be achieved by combining a “speed and separation monitoring” and “power and force limiting” in ISO/TS 15066. The Annex to Technical Specification ISO/TS 15066 describes a body model. It provides information for each part of the body (e.g. on the head, the hand, the arm or the leg) about the respective collision limit values. If the application remains between these limits when a human encounters a robot, then it is standard-compliant. These pain threshold values are used in practice to validate a safe HRC. Pilz has developed a collision measuring device PROBms to measure forces and speeds.
Equipped with springs and appropriate sensors, the device can record precisely the forces generated in a collision with a robot, evaluate them in software and compare them with the specifications from ISO/TS 15066. As a member of this international standardisation body, Pilz has been actively involved with robot manufacturers, integrators, notified bodies, like German employers’ liability insurance associations, for example, and other automation companies in defining this pioneering standard for human-robot collaboration in the industrial environment. The final step is CE marking Manufacturers of robot applications are likewise subject to the principle that, by law, if they are exporting to European Union, they must carry out a conformity assessment procedure with CE marking. Attaching the CE mark confirms that the robot application meets all the necessary health and safety requirements. The challenge in the basic “risk assessment” for robot applications is that the boundaries between separate working areas for man and machine have ceased to exist. As well as the hazards presented by a robot, the human’s movements need to be taken into
Pilz has developed a force measuring device to measure forces and speeds. Equipped with springs and accompanying sensors, the forces generated in a collision with a robot can be recorded precisely & compared with the specifications from ISO/TS 15066.
consideration. But they are not always calculable in terms of speed, reflexes or the sudden arrival of another person. There then follow the “safety concept” and “safety design” steps including selection of the components. These are usually a combination of intelligent sensors that are interlinked, and control systems that make the necessary dynamic working processes possible in the first place. The selected safety measures are then documented in the risk assessment and implemented in the “system integration” step. This is followed by “validation”, when the previous steps are scrutinised again. The ultimate, safe robot or the ultimate, safe sensor technology to cover all possible safety scenarios in practice has not yet been achieved. The demands on safety technology always depend on the respective application. Safe robot cells can only be set up within the overall context of the robot, tool and workpiece plus any associated machinery such as the conveyor technology, for example. This means in practice that every application calls for a separate safety assessment. Implementing human-robot collaborations in an industrial environment is definitely going to increase; however, its growth will be heavily dependent on innovations in the fields of sensor technology and robotics. In practice, every application will then require its own separate safety assessment. Together, automation engineers, robot manufacturers, integrators and notified bodies will be able to make the vision of a robot workmate reality on a step-by-step and applicationby-application basis. Pilz as a solution supplier provides the relevant services and products and systems for safe robot applications. The company supports users with a services portfolio tailored to the individual life cycle phases of a robot system: from process analysis to risk assessment and beyond to CE marking. A specific training package on robot safety completes the range of services. For more information, Website: www.pilz.in
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Accusharp tells more about
‘Gundrilling’!
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ince 1999, Accusharp is in the activity of manufacturing metal cutting ‘Round Tools’ like Carbide and H.S.S. drills, end-mills, reamers, cutters, burrs, form tools, step drills, etc. As a matter of fact, it is difficult to drill a straight and accurate dimensional hole of a depth more than about five times the diameter using a standard twist drill. However, using a ‘Gundrill’ one can make a ‘Deep’ hole of much longer depth; even 200 times the drill diameter. Not only it drills 200 times deep, but also with the precision tolerance of hole size, roundness, straightness, concentricity and surface finish in one pass. As it can cut small diameter and long length holes, the Gundrill can be also suitable for very deep hole drilling to machine parts as up to a 200:1 ratio for drill depth to drill diameter. This typical drill was initially developed 100 years back, to drill Gun barrels having 5.56 mm (0.223 inch) bore caliber barrel of rifles with 508 mm (20 inches) length, - nearly 100 times the diameter of the bore. The Gundrill was developed to drill such long, straight holes of high accuracy dimensional requirements. And since then, this type of drill is known as ‘Gundrill’, even if subsequently it is being used for other industry requirements and applications. Because of the high capabilities of this innovative ‘Deep Hole Drilling Concept’, it was but natural, that various industrial sectors got attracted to assess its appropriate extended use for their metal cutting applications. And since then it became widely popular in other industry sectors, as well. Gundrilling is an ideal solution for most
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of the deep and high precision drilling projects. This operation produces deep holes with precision, high surface finish, and can maintain repeatability of the process. Looking at the present increasing need from various industry sectors, those who are in metal cutting, Accusharp, this year, decided to make ‘Gundrills’ to meet the industry requirements. More about ‘Gundrill’ for Deep-Hole Drilling: Gundrills can make holes of exact specified size, with precision tolerances, produce burr-free holes. It can also be used with special formed shapes in blind holes for bottom forming with a minimum of machine revisions. Gundrilling can be done on CNC machining centers, lathes and milling machines with relatively small investment. The process can be made affordable even for small shops with their various production requirements. Gundrill Construction: Gundrills consist of three elements: 1) a carbide tip, 2) a heat treated alloy steel shank, and 3) a steel driver -Typically silver brazed together and ground as one precision unit.
Carbide Tip: This is the real cutting portion of Gundrill, made of special grade of Tungsten Carbide. Tip guides the drill through the work piece and cuts the hole of precision dimensional properties. The drill-point, or nose geometry has two basic angles which may vary according to the work material and process parameters. These angles balance cutting forces on the bearing bush to keep the drill concentric. The tip diameter is slightly larger than the shank diameter, so that the shank can rotate freely without touching the hole. A round, kidney-shaped, or two round holes through the tip are provided through which high pressure coolant passes continuously during the drilling operation.
Gundrill Tip can be resharpened several times to extend their life.
Shank: The shank is made of special alloy steel tubing with a110° -120° Vee-flute. Coolant is pumped in to the driver through the centre of the shank towards the tip, there from it is flushed back along the shank’s flute. The shank has to maintain Gundrill
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alignment; and therefore it should be strong enough to absorb cutting torque and thrust. If the shank is too stiff it may misalign the entire tool set up. However, if the shank is more flexible, it may sag at high RPMs. Driver: Driver is a cylindrical piece located at the other end of the Shank. It is made of special alloy steel, and dimensionally according to industry standards. Driver has a concentric hole through its length for coolant to pass through in to the Shank. This also has an undercut or flat section for the set screw, which holds in the spindle bore. Two Flute Gundrills, with special nose geometry, are used for non-ferrous materials and allow for up to 80% increase in feed rates. The Working Principle of Gun Drilling Process: Long length of the Gundrill Shank is externally supported by bushes or bearings to avoid vibrations and to maintain the linearity, roundness precision and desired surface finish of the drilling operation. High pressure coolant, assuring sufficient flow rate, is pumped in to the Gundrill towards the cutting edge of the Carbide Tip, through the V- shaped fluted tubular shank. The coolant, this way reaches the machining zone. Thereby it cools and lubricates the
cutting edges of the Tip and also the Shank supporting bearing area. The coolant flow also serves to pick up chips formed at the cutting edges and to transport them into the Chip Box, through the V-flute. Gun Drilling diameters have normal range between 1mm to max. 50 mm. Depth to Diameter Ratios vary according to the type of the drill and process being used. Ratio
Cutting Tool & Process
5:1
Using common twist drills
10:1
Using high performance twist drills with through coolant
20:1
Using special deep hole drills with through coolant
100:1
Using Gundrills on dedicated Gundrilling machine
200:1
Using Gundrilling on high performance Gundrilling machine
300:1
Using Special nose geometry Gundrills in proprietary processes.
What are the advantages of Gundrilling process? • Gundrilling is a single pass complete operation, which does not call for any subsequent operations, like reaming, honing, de-burring after its initial pass. • Constant flow of pressurised coolant not only transports chips into a chip box, but also keeps the cutting area and tool edges cool. Thereby increases tool-life considerably.
Application of Gundrills in Industry Sectors: Mould-Industry, Aerospace, Automobile, Machine Tools, Paper Industry, Defence, Mining Tools, etc. Gundrills practically can be used in any industry wherein close tolerance long length holes need to be drilled in metal components. For Example: • Die & Moulds • Water lines • Heat exchanger tube sheets • Machine Tools, Oil Holes, Fixtures • Turbo Blades • Paper Rolls, etc
On the occasion of IMTEX 2017, Accusharp has introduced ‘Gundrill’, as its ‘New Product’. A wide range of diameters between 3 and 32 mm is on the production programme, and Gundrills from this range were displayed in the IMTEX stall. One Gundrill of dia. 32 mm having length of 1 meter was specially displayed; which became a point of attraction for many customers and visitors at the IMTEX stall. In a short span of time from the launching of this new product, Accusharp has received encouraging response from a number of customers for their requirements of various sized Gundrills.
Accusharp Gundrills
‘Cut Fast & Cut Cost’!
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TECH TRENDS
Smart Cabinets Software Supported Storage A new addition to the ZOLLER product portfolio: Smart Cabinets have been added to the TMS Tool Management Solutions product line. Use the software-supported storage cabinets for transparent and efficient storage of single components, complete tools, consumables, & accessories.
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n the past year at the EMO trade show in Hanover, Germany, the new ZOLLER tool cabinets were presented for the first time – with great success. Among them: The ZOLLER »toolOrganizer«, first launched in 2012, last year presented for the first time in a new design, the new »keeper« tool cabinet for the storage of complete tools, the »autoLock« for securely storing items like hand tools, lubricants, or measuring and inspection equipment, and the new ZOLLER work bench. All Smart Cabinets are of high stability and load capacity. For example, the »keeper« tool cabinet can lift a load of
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approx. 1000 kg. The flexible equipment options of the drawers and pull-outs is a feature that is indispensable especially when using tools and components of different sizes and lengths. Linking to tool management software is the key The Smart Cabinets are linked to the TMS Tool Management Solutions software, allowing the operator to graphically represent storage locations in 3D with just a click of the mouse. The operator gets an overview of minimum inventory levels, and place orders quickly and easily. The result: No more incorrectly stored
items, and no more machine downtimes due to missing tools — with ZOLLER Smart Cabinets, the operator has his tools, components, and accessories in view and at hand, and saves both time and money. Efficient Tool Data Handling from a Single Source: Coordinated Hardware and Software Solutions ZOLLER hardware and software products, such as presetting and measuring machines, Smart Cabinets and the TMS Tool Management Solutions software, enable data consistency, from the setup sheet to the machine. The setup sheet (tool list) consists all necessary tools and components. This sheet is presented
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in the software and thanks to the connection to the cabinets, the software shows the operator exactly, in which compartment the single components are located. After assembling the tool, it can be directly measured at the ZOLLER presetting and measuring machine – the data is already available as every ZOLLER product is linked to each other via the central z.One tool database. At the end, the tool data is transferred by a click of the mouse to the machine tool. By adding the Smart Cabinets, ZOLLER further expands its leading position as a specialist in hardware and software solutions focused on tool (data) handling in the machining process.
in manufacturing processes for almost 75 years. More than 38,000 presetting and measuring machines with worldwide unrivalled software solutions have been installed to date. ZOLLER offers everything for efficient and process-reliable cutting tool handling in the manufacturing process. With ZOLLER solutions, tools are digitally and physically recorded, measured, managed, stored, and inspected throughout the entire tool life cycle. An international network of subsidiaries and agents ensures the highest level of service quality with personal customer care. For more information, Website: www.zoller.info
About E. ZOLLER GmbH & Co. KG With enthusiasm for inspection and measuring technology, E. ZOLLER GmbH & Co. KG. based in Pleidelsheim near Stuttgart, have been developing innovative solutions for greater efficiency
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HEIDENHAIN Encoders for industrial robots Significant accuracy improvement at the tool center point Speed, power and durability are key characteristics of industrial robots. These robots are typically used in applications such as welding or in lifting heavy components for vehicle assembly. Yet despite advanced calibration methods, the position accuracy of industrial robots has been inadequate for certain tasks. This is now changing thanks in part to highly accurate, output-side encoders from HEIDENHAIN and AMO.
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he main driver behind this development has been the aerospace industry because it must perform highly accurate machining operations on very large components. Machine tools would achieve the required level of accuracy with ease but are either too inflexible or too expensive as special-purpose machines for the job sites and working spaces involved. A robot, however, can easily reach any position on a very large component, such as the fuselage of an aircraft, and can perform tasks on it such as drilling and milling.
• In order to achieve the desired level of maneuverability, robots with serial kinematics are required, such as articulated robots with six axes. • Each one of these axes is driven by a servo motor with a gear train. Zero position error, backlash, and joint elasticities are the main sources of inaccuracy. • Applied forces and dynamic effects during the machining process affect the rigidity of the robot’s mechanics and negatively influence the absolute position accuracy.
Accuracy is impaired by many factors For these kinds of applications, however, the tool center point (i.e., the tool at the end of the robot’s arm) must be positioned and guided with sufficient accuracy. This is where the classic industrial robot runs up against its limits. Deviations result from a variety of factors:
Thanks to advanced calibration methods, it is already possible to move a tool center point to a certain position repeatedly to within several hundredths of a millimeter. Depending on the manufacturer, the repeatability of articulated robots as per ISO 9283 is ±0.1 mm or better. However, when compared with
Figure 1: Classic HEIDENHAIN rotary encoder for motor feedback
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repeatability, the absolute position accuracy that can be achieved within the robot’s coordinate system is worse by a factor of ten. Depending on their design, maximum range, and maximum load capacity, articulated robots currently achieve an absolute position accuracy of ±1 mm. This is insufficient for meeting the accuracy requirements of industries such as the aerospace sector. Yet robot manufacturers have been responding to this problem. Step 1: highly dynamic motor control Classic rotary encoders continue to provide the servo motor feedback at the robot’s axes. Because servo motors require high control dynamics, the robust inductive rotary encoders from HEIDENHAIN, such as those of the ECI 1100 and 1300 series, or multiturn models of the EQI 110 and 1300 series, are ideal for this type of application. These encoders deliver high control quality and system accuracy, and they are resistant to strong vibrations. Since these encoders feature a purely serial EnDat interface, even applications exposed to strong electromagnetic interference do not impair data transfer quality or safety. These inductive rotary encoders support safety integrity level SIL 2, category 3 PL d. They can even attain SIL 3, or category 4 PL e, if additional measures are taken on the control. These encoders also provided the added safety advantage of mechanical fault exclusion against the loosening of the shaft and stator connection. With this safety package, these inductive rotary encoders can also be used in systems designed for human-robot collaboration.
TECH TRENDS Step 2: secondary encoders for highly accurate position measurement Robotics manufacturers can significantly improve the absolute position accuracy of their robots by using additional, high-accuracy angle encoders or rotary encoders at every robot axis. These socalled secondary encoders, which are
Figure 2: Improvement of the absolute position accuracy through the use of socalled secondary encoders on every axis
Figure 3: High-accuracy HEIDENHAIN and AMO encoders for absolute position measurement on robots
mounted after each gear train, capture the actual position of every robot joint. This allows the encoders to account for zero position error and backlash. The retroactive forces on each axis resulting from the machining task are measured as well. All of this results in a 70 to 80 percent improvement of the absolute position accuracy at the tool center point. Modular angle encoders, such as the HEIDENHAIN ECA 4000 with optical scanning, the HEIDENHAIN ECI 4000 rotary encoder with inductive scanning, and the AMO WMR angle encoder, are well-suited for these applications. Thanks to their modular design with a scale drum or scale tape and a separate scanning unit, these encoders are well suited for large hollow-shaft diameters and for the challenging installation requirements often encountered in robots due to space constraints. The signal quality of these secondary encoders is considerably better than that of the rotary encoders on the servo motor, meaning that the returned position values are significantly more accurate—even for highly dynamic movements. Step 3: accurate position measurement for movable robots In order to reach all of the machining positions on very large or long components, such as an aircraft fuselage or for manufacturing large composite fiber components, robots can be moved along the length of the component on linear axes. For the highly accurate
ECA 4000
ECI 4000
WMR
Scanning principle
Absolute, Optical
Absolute, Inductive
Incremental, inductive
Inside diameter
70 mm to 512 mm
90 mm / 180 mm 60 mm to 10 000 mm
Resolution
29 bits
20 bits
Depends on the subsequent electronics
System accuracy
±2“
±25“ / ±40“
±3“ per meter of arc length
Resistance to contamination
+
++
++
Mounting tolerances
+
++
+
Table 1: Comparison of the most important specifications for typical secondary encoders
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positioning of robots with a linear drive, enclosed linear encoders from HEIDENHAIN are available in lengths of up to 30 m. Position measurement from a linear encoder compensates for thermal errors and other factors that influence the feed mechanisms. These factors cannot be captured by means of conventional position detection methods based on the pitch of the recirculating ball screw and the angular position of the rotary encoder on the motor.
Figure 4 : HEIDENHAIN linear encoders
Conclusion: highly-accurate position measurement improves accuracy at the tool center point The use of secondary encoders on all of a robot’s axes, as well as the use of linear encoders for positioning the robot relative to the workpiece, enables a level of accuracy at the tool center point that allows appropriately equipped industrial robots to perform positionally accurate machining and handling tasks on components. Angle and linear encoders from HEIDENHAIN and AMO offer not only the required system accuracy but also the necessary flexibility for installation in complex and compact robot mechanisms. The suitability of these encoders for safety-related applications also makes it possible to implement human-robot collaboration systems.
For more information Web: www.heidenhain.com
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Pulsed MIG/MAG welding and its advantages over conventional MIG/MAG processes
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ulsed MIG/MAG welding is a variant of the conventional MIG/ MAG welding process in which the current is pulsed. Pulsing was introduced originally for control of metal transfer at low mean current levels by imposing short duration high current pulses. The cycle consists of applying the repeated pulse current over a constant background current: Modern welding sets permit the use of a wide range of pulse amplitudes, durations and waveforms at frequencies from a few Hertz to a few hundred Hertz. Pulse amplitude and duration are best combined to melt and detach a single droplet of the same/slightly smaller diameter as the electrode wire. Selection of pulse parameters for a given wire feed speed is a complex operation. Pulse height and duration are a function of wire composition, diameter and to a lesser extent, shielding gas composition. This has lead to the advent of Synergic welding sets. Synergic MIG/ MAG (GMAW) welding is a variant of pulsed MIG/MAG welding. A synergic welding set provides unit current pulses to detach identical molten droplets of predetermined volume from the electrode wire, combined with the other parametric
relationships necessary for stable wire burn off. Unit pulses are unique to a given material and wire diameter and their details are programmed into a synergic welding set. Modern sets contain a variety of consumable and wire diameter combinations, including programmes for flux and metal-cored consumables. The three essential characteristics of synergic operation are: a. Pulse parameters are selected automatically. b. Pulse frequency or duration is directly related to wire feed rate. c. Electronic control of parameters ensures uniform penetration and weld bead profile. In practical terms, this allows an operator to pre-select wire material and diameter once for any welding operation, then adjust the one control that governs wire feed rate. The ‘one knob’ operation synonymous with this type of power source is the principal advantage of such a system compared to conventional non-synergic sets, which require that the pulse parameters (pulse frequency, peak/background current etc.) be individually set for a given wire feed speed. Thus synergic welding sets offer the
advantages associated with pulsed MIG/ MAG welding, combined with a ‘welder friendly’ control system. Synergic control is also used in conventional MIG/MAG, in which the voltage is adjusted in relation to the wire feed. It is now possible to buy a ‘synergic wire feeder’ which performs this function in conjunction with a standard rectifier power source. Advantages provided by pulsing machines include: 1) Wire and gas savings: Pulsed MIG machines offer a wider operating range because they extend the low and high range of each wire diameter. For instance, before the operator would have to stock .035”, .045” and .052” wire diameters for varying applications, but with Pulsed MIG, .045” can be extended on the low end and top end range so that it can be used for a variety of applications. What this means is that rather than having two or three different sized wires, an operator would only require one. Having one wire type minimizes inventory costs and reduces changeover times. The same is true with shielding gas – one gas can reach both the low and high ranges of the application. In addition, the different types of spare parts (gun, gun tips, liners, etc.) are decreased for additional cost savings. 2) Spatter and fume reduction Compared to Conventional MIG, Pulsing offers reduced spatter and fume. Reduction in spatter translates into significant cost savings because more of the melted wire is applied to the weld joint, not as surface spatter on the product and surrounding fixtures. This also means less clean-up time. A reduction in the welding fumes creates a safer and healthier environment for the entire plant or shop.
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TECH TRENDS 3) Heat reduction Pulsing offers controlled heat input leading to less distortion and improved overall quality and appearance which means fewer production problems. This is especially important with stainless, nickel and other alloys that are sensitive to heat input. 4) Improved productivity Pulsed MIG offers high deposition rates. In addition, since the new machines are simpler and adaptive, it is easier to weld with pulsed MIG than other transfer methods, less time is spent training. 5) Better quality All these advantages of Pulsed MIG outlined above result in overall better quality of the finished and a more stable arc. In addition, operators are receiving a better quality working environment since they are not dealing with fume, spatter & extra clean-up or grinding time. One more benefit is that synergic power sources allow for these high quality welds to be achieved by those with relatively less training. Pulsed MIG Compared to Other Transfer Methods Short Circuit In short circuit, the wire touches the work piece and shorts to itself. This is the coldest form of welding that still offers good fusion. Short circuit allows operators to weld on both thick and thin material in all positions. It also has the benefit of a small, quickly solidifying puddle. Its disadvantages include limited wire feed speed, and deposition rates. There is also a danger of “cold lapping” on thicker metals. This is where there is not enough energy in the puddle to fuse properly. Short circuit also produces an increased amount of spatter over the other transfer methods. Globular The globular transfer mode is basically uncontrolled short circuit. It is characterized by a large volume of weld metal coming
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off the electrode. These large droplets are pinched at the arc and drop into the puddle. This method of transfer produces a tremendous amount of spatter as well as high heat input. Also, globular is limited to flat and horizontal fillet welds. Less fusion is often common because the spatter disrupts the weld puddle. Also, because globular transfer uses more wire, it is generally considered less efficient. On the positive side, globular transfer runs at high wire feed speeds and amperages for good penetration on thick metals. Also, it can be used with inexpensive, CO2 shielding gas. It is used mainly when appearance is not an issue. Spray Arc Spray arc propels small molten droplet of the electrode to the work. It is a pure CV process that must produce enough current to send a constant stream of metal off the electrode. Its advantages include high deposition rates, good penetration, strong fusion, good weld appearance with little spatter. Its disadvantages include high heat input, a limited range of welding positions and proneness to burn-through on thin materials. Customization of the Waveform To take the pulsed MIG process a step further, complete customization of the welding waveform can be done through state-of-the-art Waveform Control Technology. This technology allows the power source to be finely tailored to the wire and process. The power source rapidly adjusts the pulse waveform for superior welding performance. It does this by providing a fast or slow front edge on the pulse to transfer the droplet at the proper rate, the back edge then falls at a controlled rate to add the heat needed to wet the droplet to the puddle. With Waveform Control Technology®, built-in templates are set up in the power source for standard usage on a variety of materials. Variables such as ramp rate, peak time, tail out, and step off, among others are controlled in a precise
manner so that when there is a change in the process set-up, there is a corresponding change in waveform configuration. Equipment Selection Pulsed MIG welding has evolved quite a bit since it was first introduced to the marketplace. In the 1980s, it was a highly complex process that could only be performed by the most skilled welders. That was because the operator would have to know exactly how to set the machine for the correct wire feed speed to perform this type of welding. Today, this is all done for him or her as part of the synergic control. When the operator adjusts wire feed speed, the synergic operation adjusts the wave-shape and frequency automatically. The synergic operation of the machine makes it easy to use, even for the beginning welder, with a single knob that controls all operations. In addition, its sophisticated internal electronics are even “adaptive” to adjust for variations in stickout, gap or the torch angle. Ador welding has introduced the latest generation pulsed mig equipment Salient features • Synergic function for automatic selection of welding parameters with respect to • Job thickness • Joint Geometry • Wire feeder with remote parameter setting facility • Pulse MIG Power Source • Water Cooled MIG Torch • Water Cooling Unit Conclusion : Cost savings, better quality, improved productivity and easier operation… all these factors make Pulsed MIG an option that should not be overlooked. Although the high price tag may scare you, carefully weigh the initial investment with the benefits that will be derived over the long term. Take advantage of the new technological advantages provided by Pulsed MIG – one machine to handle virtually any application, flawlessly. (Courtesy: Ador Welding Ltd.).
TECH TRENDS www.mtwmag.com
VMC 850 nvu - High Performance Gen-Next Vertical Machining Center VMC 850 nvu truly serves as Made in India, Made for the World product to the field of metal cutting
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ndia among the fastest mounting economy in the world, itis no more surprise to announce India as Global Manufacturing Hub. Indian Machine Tool Industry has truly emerged to produce and deliver world class solution with great competency. The development of machining technologies and practices over recent years has reached to a level of perfect blend of Technology and Innovation. Jyoti being technological trend setter in machine tool has always remained to be customer centric. Our product reflects the resultant of it. Efficiency, Reliability and Cost per unit product are most exactingdemand in present machine tool business. To accomplish the commitment of high speed, accuracy and reliability, Jyoti has developed much advanced and improved Gen-Next variant with new Avatar of Vertical Machining Center VMC 850 nvu under performance series,catering the components that matter with precision, accuracy, repeatability and surface finishes. The Machine is C-frame and rigid & robust structure construction perfectly suited for high-end metal cutting application.3Point levelling concept is integrated to avoid twisting effect for structure. It also supports flexible and quick installation and relocation. To meet advanced Die-Mould application requirement machine is also available with electro spindle with rapid acceleration/deceleration. Machine is designed ergonomically for effortless operation. Movable operating panel design contributes great fatigue free machine operating experience thus improving human comfort & flexibility. Special concentrated Total Productive
Maintenance (TPM)concept is adopted to maintain machine performance for longer working life. Uninterrupted easy and efficient chip evacuation is made possible by providing rear side chip conveyor.Machining of much complex component with desired quality outcome can be possible with software incorporations and advanced controller features. This machine offers compact look and best working area in the segment, facilitating to choose wide variety of the component size range for machining. Reducing non-cutting time is another big challenge in metal cutting, a twin arm type automatic tool changer makes it very quick tool changing activates higher
productivity by reducing overallcycle time. Various surface sensing equipment can be well incorporated in order to facilitate operator to get high productive accurate output and improves spindle and machine utilization. Machining is compatible with 4th and 5th axis supports to reduce multiple setup and to achieve higher relative accuracy. Machine can accommodate rotary table and rotary production system to take productivity to next higher level. VMC 850 nvu truly serves as Made in India, Made for the World product to the field of metal cutting. For more information, Website: jyoti.co.in
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TECH TRENDS
An introduction to the dishing and flanging process
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here are hundreds of manufacturers of tanks, silos, pressure vessels, truck tanks, and metal rolls components all over the world. Most of these companies need to produce or source dished ends of various types, sizes, and specifications to complete their products. These dished ends are produced in different ways. A common method is called dishing and flanging, a technique that provides manufacturers with the flexibility, high productivity, and quality of the end product required in today’s competitive market. A dishing and flanging line can form heads of any shape, be it flat, conical, standard, torispherical, semielliptical, or ellipsoidal. Material thicknesses range from 5 to 60 mm in the cold condition and up to 80 mm in the hot condition; diameters range from less than 1 meter up to more than 8 m. The dishing and flanging occurs in two sequential operations that each require specific machinery: the dishing of the blank and the forming of the plate edge. The Dishing Process Once the plate has been cut to size in a circular shape, the resulting dish is formed under a Faccin PPM press that, with multiple hits distributed over the entire surface, will crown the plate. To make different types of dished ends and different diameters, the PPM dishing press must be equipped with a set of dies shaped with different radii. The dishing process might require several hours depending on the plate dimensions and the material but can be automated by using Faccin’s numerically controlled manipulator MA. Faccin’s presses with CNCs can handle more than 10 axes and run automatically for hours. Another important factor in the dishing process is speed. Double-speed can be added and greatly increase the production output.
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The structure of a dishing press is subject to material fatigue. Faccin Presses with an “HPT design” can resist fatigue better. Two beams – top and bottom - are connected to the uprights with the use of hydraulic pretension tie rods which better resist the continuous stress, in comparison to seam welding or bolts, by giving more elasticity to the structure. The Flanging Process After the dishing comes the forming of the edge, which will allow the dished end to be welded to the tank body to support the pressure inside. This operation may cause lamination of the plate. Faccin machines are powerful to do the flanging in a minimum number of passes, causing a minimum thinning of the dished end. Less thinning of the plate means a more profitable production for producers, because they do not need to use thicker plates to guarantee the minimum thicknesses. To reduce the lamination, Faccin produces machines with the correct geometry, enough power in the rotation, and good control of the movements of the flanging roll. They are equipped with a pressure control that helps the operator by preventing the squeezing of the plate. With an efficient gap control CNC, Faccin machines allow even inexperienced operators to execute the flanging with the minimum number of passes. Faccin’s flanging machine also feature
controls that always allow for the best contact of the rolls with the plate. This includes the ability to tilt the flanging and shaping rolls. The electric and hydraulic units make the difference between Faccin’s flanging machines and low-quality machines in the market. The hydraulic unit allows the movements to be proportional and simultaneous which permits the movement of the carriage that holds the dished end to the rest of the axis. Dished ends can be flanged with or without a center hole. Faccin’s flanging machines for dished ends without center hole have a closed structure that permits the blocking of the disc with two clamping cylinders. For these flanging machines to have a smooth movement of the carriage, no matter how high the clamping force is, they are equipped with the latest generation friction-free technology that consists of ball rails for the carriage movement and ball screws for the precise positioning. Once the dished end is formed, manufacturers must match tolerances for circumference and depth. Faccin’s Flanging machines can be equipped with machining arms to chamfer the edge of the plate and adjust the dished end height. Faccin’s advanced machines have a sophisticated system for measuring the dished end circumference to make it easier for the operator to deliver a perfect product. Dishing and flanging machines are machines with many important technical aspects that should be properly evaluated. Selecting the right machine can make the difference between a successful and unsuccessful business.
The Trusted Partner in Metal Forming Machines
For more information, Website www.faccin.com
The project sizes change, but the quality of our Power Cables stay consistent.
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• Includes armoured, unarmoured, single-core & multi-core cables • Copper or aluminium core available • Better conductivity • REACH & RoHS certified
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TECH TRENDS
Rolling Thick Steel Plates: The importance of the Rolling Machine
Ing. Federico Bonfogo Senior Technical Sales Manager
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ind Towers, pressure vessels, oil platforms, nuclear energy… all require the rolling of thick steel plates. With the ever-increasing price of steel, rolling thick plates with precision, speed, reliability and maximum automation is of the utmost importance for manufacturers to stay in business and therefore they require the ultimate technology in plate rolling machines. For many years, Faccin has been a reference point for rolling equipment needed to roll thick plates and throughout many years of experience, it has developed together with its customers a specific expertise and has defined the ideal plate rolls for thick plate rolling. FACCIN PLATE ROLLING MACHINES TICK ALL THE BOXES The rolling machine must work nonstop 24/7 and must be highly reliable, assuring minimum downtime. The oversized structure and components and the efficient cooling system, together with the centralized lubrication system make the Faccin series the most steadfast rolling machines on the market. The company is widely known for the quality of its products, continuously supplying
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machines that perform under heavy loads. Reliability must go hand-in-hand with speed and accuracy and the job must be stress-free for the operator. The company has perfected its PGS-Ultra CNC capable of controlling automatically, not only the machine but also the handling system.
plates supplying perfect rolled plates to the welding stations. The machines’ geometry and controls are planned to reach the tightest tolerances and to minimize the re-rolling percentage that is a common challenge of the steel structure manufacturers.
AUTOMATION SYSTEM Rolling hundreds of plates can be accomplished with the company’s automation system which combines its powerful super-sized plate rolling machine with key components including a strong side support with clamps that permit the correct alignment of the plate before tack-welding as well as a sturdy top support for covering the full width of the plate and a totally motorized feeding table with alignment device to quickly prepare the plate for rolling. All these accessories are controlled by a highly advanced fully programmable CNC designed to automate the most complex rolling projects.
FACCIN, THE BENDING SPECIALIST FOR OVER 50 YEARS. Faccin S.p.A. is one of the world leaders in the design, manufacturing and sale of plate and angle rolls, dished heads machinery and special machines. With a technologically advanced production and certified UNI EN ISO 9001:2015, Faccin is the largest production facility in the world of bending systems and plate bending machines. Using the latest technology, the company follows the construction of machinery at every stage, from receipt of the order to design by the in-house engineering department, from construction of electro-welded structures to machining of structures and forged rolls up to assembly and shipping. Through an extensive network of subsidiaries, Faccin provides thorough sales and after-sales service worldwide.
TIME SAVING This all adds up to time saving in all the subsequent steps of assembly and welding. The company’s machines with their mammoth forces can perform top quality rolling and pre-bending of the
For more information, Website www.faccin.com
TECH TRENDS
Keeping rail operators on track
Tomáš Hantek, International Application Manager for Railway, Dormer Pramet
W
ith a year on year increase of 2.6 per cent, the railway industry is enjoying sustainable growth and expected to be worth more than 180billion EUROS by 2020. An increasing demand for passenger and freight rail services is seeing a rapid growth in infrastructure investment around the world. Global tooling manufacturer Dormer Pramet has, for many years, supported the railway segment with a wide range of cutting tools for both production and maintenance. Tomáš Hantek is International
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Application Manager for Railway at Dormer Pramet, whose customers range from state owned companies to private rail operators. To provide a greater insight, Tomáš investigates the different applications cutting tools can support, such as the machining of rail switches and profiles, wheel sets, base plates and coupling mechanisms. Rail Switches and Profiles An important element in any rail infrastructure is the machining of rail switches and crossings - the moveable sections that guide trains from one track to another. They have an especially limited lifespan which can vary depending on numerous conditions, such as level of usage and surrounding environment. A railroad switch, for example, created from new material has a standard guarantee of five years. If the switch is made from an applied material or has gone through a
process of regeneration or necessary treatment (rubbing down, parts exchange etc.), this lowers its guarantee time to two years. To ensure reliability and safety of the switches, they must be updated regularly to remain fully operational. However, this alone is a huge undertaking. In the Czech Republic, for example, which has one of the most extensive rail networks in Europe with 9,000km of track and more than 25,000 switches. Dormer Pramet work with many leading manufacturers to offer both standard and custom tools to produce new railway switches, as well as the renovation of existing ones. Tools for other switch parts (such as sliding chairs and switch rods) offer several advantages including durability, insert edge stability, shape precision and a rigid solution. Dormer Pramet’s assortment encompasses train and tram switches for all major rail profiles. The 60E1 and 60E2
TECH TRENDS www.mtwmag.com
rail profiles, for example, are the most common, especially in Europe. The type T section rail (flat bottom rails) is suitable for medium and heavy load traffic. Wheel set machining In new wheel set machining, most parts are manufactured from forged pieces. A major focus is that tools maximize process reliability and support a high-quality finish. The production of new wheels, particularly roughing and finishing operations, can be completed with Dormer Pramet’s standard assortment of RCMX inserts. Numerous sizes, grades and chip breakers provide options for every workpiece material and cutting condition. As well as the manufacture of new wheels, there is a continuous need for wheel reprofiling through a wide assortment of machining centers from various manufacturers. Dormer Pramet’s range of holders are suitable for some of the market
leading manufacturers, including Hegenscheidt and Rafamet machines. Since 1950, Hegenscheidt-MFD has installed more than 2,000 wheelset reprofiling machines around the world. Both companies use special-purpose wheel lathes for railways, metro, tram, and other light-rail transit systems, along with heavy-duty single and double-column vertical turning lathes, large bridge-type milling machines, horizontal lathes and special machines. Dormer Pramet’s historical cooperation with machine producers and rail repair services has enabled the company to develop a wide range of standard and custom solutions for increasing productivity and reducing costs typically associated with these processes. This means that the renovation of railway and tramway wheels can be achieved with their standard assortment of inserts (LNMX, SNMX, CNMX), grades and chip breakers. Also, it offers a range of cartridges with pocket protection, allowing for a comprehensive and versatile solution for depth of cuts between 1.0-16.0mm. A Dormer Pramet customer in Ukraine, for example, required support with the re-profiling of railway wheels made of steel with a high hardness of 450 – 615HB. The LNMX30 insert with RF chip breaker and T9315 grade achieved a high level of durability and was significantly more productive than an equivalent supplier, machining 12 wheels compared to the competitor’s five. Another success was with a specific machine builder for wheel set reprofiling
in Poland. The customer wanted to resolve a chip breaking issue when machining hardened steel 800 – 900mpa. Once again, the LNMX30 insert was used, this time with the TF chip breaker and T5315 grade. This combination achieved 50 per cent longer tool life compared to competitors, but also significantly improved chip breaking on the perpendicular surface. Dormer Pramet’s T5315 grade is a versatile option designed for turning grey and ductile cast iron, as well as various steels, including hardened steel. It is suitable for roughing and finishing with medium to high cutting speeds and capable of both continuous and interrupted cut. This makes it a very versatile option in challenging machining conditions. Base plates and coupling machining Another area of activity is the machining of bearing or base plates - the connecting element which ensures the rail is attached to the railway tie or sleeper. This operation requires profile milling of this part where customers demand high productivity, while at the same time, respecting specific production limitations and materials. Milling cutters and drills are ideally suited to base plates production. Finally, a coupling or coupler is a mechanism for connecting rolling stock to a train. The design of the coupler is standard, and almost as important as the track gauge. It needs to offer flexibility and convenience for all rolling stock to be coupled together. The equipment that connects the couplings to the rolling stock is known as the draft gear or draw gear. The manufacture of couplers is an example of the type of niche cutting tools available to wagon producers from Dormer Pramet. Its many years of experience has resulted in various levels of support for the manufacture of axle boxes, center plates, bogie frames and fenders. Dormer Pramet’s approach to systematically work in partnership with producers of these parts has allowed them to further refine and develop their cutting tool offer. For more information Website: www.dormerpramet.com
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TECH TRENDS
Aiming high with the new vacuum tube lifter JumboFlex High-Stack For overhead handling tasks, J. Schmalz GmbH has developed the JumboFlex HighStack. Operators use the tube lifter to stack goods with a maximum weight of 45 kilograms ergonomically and up to a height of 2.55 meters.
L
oading pallets with cardboard boxes or sacks is tedious – especially at a height. Even with a manual lifting aid, the maximum stack height is usually 1.70 meters. This is where the new JumboFlex High-Stack proves its worth. Thanks to its long, swivel-mounted operator handle, stack heights of up to 2.55 meters can be reached ergonomically and effortlessly for the operator. The High-Stack therefore provides significant scope to expand upward when lower-level storage space is limited. For example, pallets for containers or trucks can be packed in such a way that the available volume is optimally utilized. Loads close to the ground can also be raised without risking injury to backs using the new tube lifter. The operator can grip goods with a minimum height of 30 centimeters using the High-Stack, while keeping the body upright. Like the entire JumboFlex series, the High-Stack has an ergonomic one-hand
grip for controlling the tube lifter, which can be operated intuitively by both lefthanded and right-handed operators. An
additional handle makes it even easier to guide the tube lifter with the second hand – for example when fine tuning the height of the workpiece. The device can be infinitely adjusted and thus ergonomically designed for every operator. Customers also benefit from individual configuration options. This is because Schmalz designs the length and height of the operator handle to match the workpiece size and the required stack height. The subject of safety is also of great importance to Schmalz: The workpiece can
only be released in a lowered position. The operator must push the button for lowering the load all the way down before a second, mechanical lever can be actuated. This lever releases the vacuum. This safety function prevents the workpiece from falling prematurely or unintentionally. In addition, the ventilation of the gripper takes place so fast that no additional effort is required to release the tube lifter from the workpiece. The rotation unit of the operator handle can be rotated continuously as standard, ensuring great freedom of movement. This prevents the hose from twisting and gives the operator the flexibility to operate the device from all directions. Alternatively, the gripper can be fixed in 90-degree increments. An integrated quick-change adapter allows quick replacement of the grippers. Schmalz has integrated the vacuum duct into the operator handle. This eliminates external hoses and protrusions. A radio remote control for switching the vacuum generator on and off is available as an option.
For more information, Website: www.schmalz.com
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TECH TRENDS www.mtwmag.com
Vibration measurement in
PROCESS MONITORING Measurement of vibrations and accelerations plays an important role in process monitoring on machine tools
V
ibration measurements are used in different ways for the safeguarding and stabilization of processes: as signals from the machine control or from external sensors. Vibration measurement is made as close to the process as possible. Sensors are integrated directly into the spindle or placed on the workpiece holder. How is acceleration measured? Acceleration can be measured with a sensor integrated into the spindle or with external sensors placed in the machine. A transducer then converts the values for the process monitoring system into information about the vibration speed. ARTIS offers sensors in the measurement range between 10 Hz and 5 kHz for acceleration measurement on one to three axes. Acoustic emission, a special form of vibration, is measured with external sensors and transmitted over a separate fieldbus. The sensors for acoustic emission cover the measurement range of 10 to 250 kHz. With learning curve In mass production, monitoring is performed using a comparison procedure. A learning curve is generated over one or
more machining processes; signal peaks and troughs are used to monitor breaks; and the area under the curve (cutting work) is used to monitor wear and missing. Collision monitoring as well Acceleration sensors can be used for collision monitoring. When tool and workpiece collide, which the sensor detects from the sudden change in material vibration, the machine shuts off immediately. Here, the measurement means a gain of approx. 200 milliseconds until the machine’s overload protection would take hold. It is exactly during this time after a collision that serious damage results, because the machine at first “reacts� to resistance with increased power. Not detectable with the naked eye Run-out errors in the workpiece, e. g. during centerless grinding, cannot be detected with the naked eye, but generate clear signal peaks, which provide an early warning of problems and which schedule the workpiece for rework. Vibration measurement thus contributes to quality assurance, supported by process monitoring systems.
Optimization in the ongoing process Vibration measurement is also used for process optimization, such as in gear cutting with profile milling cutters. Tool wear here depends on the vibration speed of the tool. Experiments show that an increase in cutting speed of only 10 % results in a significant decrease in the vibration speed. So here, optimization can be achieved by simple means. Additionally, with Adaptive Control, the vibration behavior at the milling head can be optimized in the ongoing process. Comprehensive Process monitoring looks at the entire process complete with workpiece, machine tool and peripheral equipment. The knowledge gained can be used in many ways for safeguarding production. The examples described show the benefits of vibration measurement for process monitoring, machine protection and process optimization. For more information, www.marposs.com
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TECH TRENDS
GenesisÂŽ 260GX Threaded Wheel Grinding Machine
Gleason Genesis GX Series Hard finishing of automotive gears The new Genesis 200GX and 260GX Threaded Wheel Grinding Machines from Gleason were developed to suit the requirements of the automotive industry. The sharp rise in the variety of machining tasks means that setting-up machines plays an increasingly important part in setup times.
Dr.-Ing. Antoine TĂźrich, Director Product Management Hard Finishing Solutions, Gleason Corporation.
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Short setup and non-productive times, simple operation The machines of the GX series use the tried and tested 2-spindle concept. Clamping and unclamping of workpieces, or spinning off workpieces which are wet with oil are all performed on the second workpiece spindle in parallel with machining. This cuts unproductive idle time, i.e. chip-to-chip time, to just 4,5 seconds on the new Genesis GX series. In addition to four different dressing systems for highly productive or flexible
tasks, modern grinding processes are essential on a machine of this quality. The 200/260GX facilitates the use of grinding worms with a high number of starts, the latest grinding materials such as Cubitron II and high cutting speeds. Gleason technology software allows even inexperienced operators to familiarize themselves quickly with the world of hard finishing of gears, as it makes complete process data proposals for dressing and grinding. It goes without saying that grinding experts can also program any data as independent processes.
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TECH TRENDS Setting-up with a single tool in just 20 minutes In developing this machine, attention was paid to ease and speed of set-up from the very outset. As a consequence, it is now possible to switch machine tooling from one type of workpiece to another using just one tool in less than 20 minutes. The first 10 minutes are required for the actual mechanical re-tooling of the necessary components such as tools, workholding devices, grippers, etc. All adjustments in this process can be made using just a single set-up tool. The entire set-up process is essentially menu-guided. This means that on request, the control unit can show the operator all the steps necessary to re-tool the machine using meaningful images. Depending on the activity in progress, the machine also moves into ergonomic positions which are comfortable to reach. For changing the workholding equipment or dressing tool, for example, the turret is moved into a position closest to the operator. Gleason’s Quik-Flex®Plus system is used for changing workholding equipment. In its basic Quik-Flex® variant, this quick-change system has already been used in cutting and shaving with success for many years. As a result of specific continued development, a more accurate version of the system is now available for hard finishing gears. The workholding system itself consists of a base unit which is installed and aligned on the machine workspindle once, and a
workpiece-dependent top part. The top part is clamped to the plane contact surface of the base unit with the aid of a bayonet fitting via a cone, cleanly centering and aligning the base unit. Once all mechanical activities are complete, the positions of the tools (grinding wheel and dressing roller) have to be taught again in relation to one another and in relation to the workpiece positions. Fully-automatic process to the completed workpiece On an older machine, this process is generally completed entirely by hand or semi-automatically by selecting the corresponding assistance cycles. On the GX machines, a completely new concept, the so-called “First Part Cycle”, has been developed to address this process. The fully-automatic process performs all the steps required from completion of mechanical set-up to grinding of the first two components. The operator starts by setting the nozzle for the cooling oil, setting the ideal position for the stream of lubricant using the hand wheel. Automatic cooling oil nozzle adjustment then ensures that once found, this position is maintained even if the diameter of the grinding wheel becomes smaller. As a next step, the dressing tool is engaged fully automatically into the gaps in the grinding worm. An acoustic emission sensor integrated in the grinding spindle is combined with the corresponding algorithm to make this process perfectly
straightforward and above all, reliable. The grinding worm is given its first dressing immediately after the dressing tool has been engaged. After dressing, the worm is engaged into the workpiece. This too is effected with the aid of the acoustic emission sensor. Once the workpiece is cleanly engaged, it is then measured by the index sensor and serves as a reference for all following workpieces. The “First Part Cycle” is completed by grinding two workpieces, one on each workspindle. The automated system then discharges these for a control measurement. Tooling-up for a new component is thus completed in a very short period of time in an extremely simple process. The GX is also available in the form of a complete system including automation and measuring machines from a single source. The stacking cell from Gleason Automation Systems expands the GX grinding machine into a fully-integrated production system. The stacking cell accommodates stacking baskets of various manufacturers and is thus ideal for autonomously processing large numbers of items. The automation cell can also have supplementary modules added – for tasks such as spinning, marking, washing and measuring. What’s more, if you want to measure your workpieces properly once grinding is complete, this can be performed to an outstanding standard on a Gleason 300GMS® or 300GMS®P Gear Inspection Machine, either within the measuring room or directly in the production environment. Together with Gleason’s closed loop functionality the inspected results are directly sent back to the machine without any involvement by the operator. The machine compares the measured values, sent by the inspection machine, with the target nominal values and automatically performs the necessary corrections.
Quik Flex® Plus quick-change workholding system
For more information, Website: www.gleason.com
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TECH TRENDS
Inter-stage Membrane Dryer: Lower Life Cycle Costs, Zero Maintenance
H
ow a submarine dives into the deep sea and re-surfaces is a question of simple physics. And aiding in this function is air compression technology. The vessel floats on the surface when the weight of water it displaces equals its own weight. This displacement of water creates an upward force called buoyancy that opposes the downward acting gravity. Since a submarine can control its buoyancy, it can submerge and re-surface. A submarine controls its buoyancy with the help of its ballast tanks; these tanks are filled with water to increase the overall weight of the submarine, thus allowing it to submerge. And when that water is pumped out by displacing it with compressed air, its weight is reduced and the submarine re-surfaces. So by either flooding the ballast tanks or venting it, the submarine can dive or rise. But compressed air is required not just for charging ballast tanks to change buoyancy but also for life support. A constant supply of compressed air is therefore maintained on board in large steel pressure vessels called air flasks. Clearly, the air compressor is a critical piece of equipment on board a submarine. However, storing a large amount of compressed air alone is not enough; that air also needs to be dry in order to ensure safe operation. Compressed air at a high
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pressure enters ballast tanks through a blowing valve. And since the air gets throttled in the process, its temperature drops substantially. If there is moisture in the air, there are chances of that moisture freezing in air passages or in the blowing valve itself. Hence in the humid marine environment, maintaining air quality is crucial not just for diving and rising but also for engine controls, weaponry and various other control systems. Compressed air is therefore maintained at a minimum of -20o C at atmospheric dew point. Failure to do this resulted in the sinking of the USS Thresher, a US navy nuclear submarine in 1963. The vessel sank as the presence of moisture in the compressed air led to icing in the blowing valve. Following this disaster, the usage of air dryers on all submarines has been made mandatory the world over. However, the traditional absorption technology that is widely used in air dryers has its disadvantages. The desiccant granules in dryers turn into clay or become powdery over time that need to be replaced periodically. J.P. Sauer took up this challenge and developed a high pressure dryer with a membrane that efficiently separates water vapour from an air stream. The membrane consists of thousands of hollow fibres bundled together. As moisture-laden air flows through the membrane, it travels
through and around the hollow fibres. The fibre bundle is enclosed in a long tubular container that ensures efficient flow of air. Moisture is removed by selective permeation and dry air exits at the opposite end. The dryer is fitted before the final stage of the compressor and hence the name Inter-stage Membrane Dehydrator (IMD). It improves the life of final stage valves and piston rings. This new technology is also cost effective. Another big advantage of IMD is that it is maintenance free throughout its service life, except for periodic replacement of the pre-filter element. These coalescing pre-filters installed before the membrane dryer remove the bulk of the water vapour and any trapped compressor oil. Since the IMD does not need electricity, it is ideal for use in remote applications. Moreover, since it has no moving parts, it is also ideal for heavy duty installations and work efficiently in harsh environments including shipboard systems and power plants. Its initial cost is higher than a desiccant dryer but its overall life cycle cost is far below other dryers that offer the same air quality.
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TECH TRENDS
Kennametal solves age-long problem of tool stability for drilling in deep cavities The tooling manufacturer recently developed a hydraulic chuck extension that increases flexibility while reducing costs
R
eaching deep inside a workpiece to drill holes can be a real bear. You’ve tried taper length and aircraft drills, but even those made of solid carbide are apt to wander when hanging out of the chuck unsupported. Maybe you’ve combatted the problem with special extended-reach drill holders, although these are not only expensive, but limited to specific fixed lengths. A double angle or ER-style collet extension might be worth a try, yet these aren’t exactly compact, and any runout or imbalance is exaggerated at long length to diameter ratios—if drill walk isn’t bad enough, you’re now left fighting the holder itself as it flexes and vibrates. Hole accuracy becomes questionable, tool life is poor, and productivity suffers as you reduce feed rates in an attempt to keep the drill running true. Surely there’s a better way. Decades of Experience Kennametal thinks so. The Latrobe, PA tooling manufacturer recently developed a hydraulic chuck extension that meets these challenges while also increasing flexibility and reducing costs. Michael Schuffenhauer, Senior Global Product Manager Tooling Systems at Kennametal, says the company has been producing hydraulic chucks for the past 30 years, and has become quite knowledgeable about the technology behind them as a result. This new tool leverages that extensive experience. “We asked our customers, ‘How do you drill holes in deep cavities and complex pockets? Do you have problems with reaching past clamps
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MACHINE TOOLS WORLD JUNE 2018
and fixtures?’” he says. “We wanted to know how they were dealing with these issues, and the effectiveness of their existing solution. Then we set out to develop a better one.” Happiness through Hydraulics Kennametal’s new line of hydraulic chuck (HC) extensions meets that goal handily. Michael Schuffenhauer lists a number of key features that make the product unlike any other currently available. These include: • Runout to within 3 µm (0.00012 in.) at 2.5 x D (half that of its nearest competitor), providing exceptional tool life and hole quality. • Because it’s balanced to G2.5 at 25,000 rpm, vibration is greatly reduced at higher spindle speeds. • Vibration is further dampened by the hydraulic clamping mechanism within the chuck body. • Internal channels make through the
•
•
• •
tool coolant easy to setup—no hoses or adapters needed. An ultra-slim design allows, for example, a 12-mm drill to be clamped in a 20-mm chuck body (or a ½-inch drill in a ¾-inch shank). A variety of reducer sleeves is available for both inch and metric sizes, providing maximum flexibility at minimum cost. Drill and reamer shanks down to 3 mm (0.125 in.) can be accommodated. Suitable for rotating and stationary applications alike.
TECH TRENDS
“Our HC Extensions are for customers that need the flexibility of a modular system but want to avoid the expense and limitations of a custom solution, as well as the constraints that come with traditional toolholders,” Michael Schuffenhauer says. “We believe the improved performance and ease-of-use offered by this new product will soon make it the leading drill extension on the market. It’s quite simply a great design.” Cruising Easy Street Ease of use means no need for heat shrink machines. Tool lengths are adjustable up to 10 mm (0.393 in.) axially. A specially-ground chamfer on the end of the shank eases insertion into the hydraulic chuck. Prepared wrench flats provide safe and convenient handling, without the need for a torque wrench. A one-piece design eliminates concerns over contamination and downtime due to maintenance. And most importantly, the clamping mechanism eliminates operator to operator tightening variations. “That’s an important point,” notes Michael Schuffenhauer. “With traditional collet nut systems, the amount of torque applied during tool changes can vary widely, increasing the chance of runout or tool slippage. The same can be said for competing hydraulic extension chucks. But with our solution, there’s no chance of over or under-tightening. It’s not only extremely accurate, but it’s extremely accurate every time.” A Peek Inside For all its performance, the design is
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simple— just set any h6 tool shank inside the HC Extension and turn the clamping screw on the end of the unit until seated. This causes a hydraulic piston within the unit to move forward, compressing the locating sleeve, and gripping the tool. Again, total runout as measured 2.5 x D from the chuck face will not exceed 3 µm (0.00012 in.), and the extension’s superior balance characteristics make it an ideal choice for today’s high rpm machine tools. At the end of the day, says Michael Schuffenhauer, customers want to achieve the safest, most economical, and predictable way to machine parts, hopefully with tooling and equipment that is easy to use. The HC Extension meets all of these criteria and more. “If you look at it from a high level, the HC Extension gives you the flexibility of a collet system with the precision of shrink fit, and easier setup than either. You get the best of all worlds. And because of the HC’s extreme accuracy and balance, you don’t have to settle for substandard tool life and performance as would with purely mechanical
clamping systems. We’re very pleased to have it as part of our portfolio.” About Kennametal Celebrating its 80th year as an ndustrial technology leader, Kennametal Inc. delivers productivity to customers through materials science, tooling and wear-resistant solutions. Customers across aerospace, earthworks, energy, general engineering and transportation turn to Kennametal to help them manufacture with precision and efficiency. Every day approximately 11,000 employees are helping customers in more than 60 countries stay competitive. Kennametal generated nearly $2.1 billion in revenues in fiscal 2017.
For more information, Website: www.kennametal.com
CASE STUDY
Efficient and ultra-dynamic: Simultaneous milling and turning An extremely impressive machine concept providing the option of milling and drilling without re-clamping and – above all – a high level of process safety with maximum accuracy for workpiece machining. Impressed by these benefits and now relocated to Breidenbach, Hessen, the milling services provider HETEC is now a loyal GROB customer.
H
ans Rink, Head GROB
discussions took place in Mindelheim
Representative for the Hessen
and Breidenbach – with long phone
region, managed to persuade
calls – and they finally hatched the idea
HETEC MD Friedhelm Herhaus to visit
of developing a “fantasy component”,
the GROB trade fair stand. Back then,
for which the GROB machine concept
Friedhelm Herhaus was rather sceptical
minus re-clamping and multiple clamp-
about the size of GROB as a company, as
ing would deliver rapid results. There
he couldn’t believe that he would really
was also a requirement to create various
be taken seriously as a regional supplier
contours on the GROB machine. Chip
of tool, die and machine manufacturing
removal with deep pockets was another
products from one of the world’s biggest
major issue on the check list. “We were
machine tool companies. But he soon
Grob 5-Axis Machining Center G-350
a GROB 5-axis universal machining
at an early stage of our collaboration,
world first from GROB – the first fully
center was strong. Basic issues needed
when we hadn’t even bought a machine
hydraulics-free, fully CNC controlled
to be clarified first as to whether HETEC
yet, we quickly realized that GROB
machining center. Back then, he wasn’t
actually wanted to implement the axis
looked after new customers really well,
interested in all the arguments for and
system (with rotated Y axis). An axis
the aim being to find the best user solu-
against hydraulics-free machine tools.
system that was totally new territory to
tions”, Friedhelm Herhaus looks back to
He was much more interested in the
HETEC at the time. But as he traveled
the time with fondness.
horizontal spindle position on the G550
back from the trade fair,Friedhelm
and that you could mill and drill with it
Herhaus called Hans Rink to discuss
at the same time without having to re-
the machine’s axis symmetry and the
HETEC team impressed by GROB technology
clamp the workpiece or take it to a deep-
machining technology for workpieces
The more Friedhelm Herhaus and
hole drilling machine. An important
with long tools. He was increasingly
his technicians got to grips with the
factor for tool and die construction, but
persuaded, recognizing that workpieces
technology of the GROB machining
for many mechanical engineers, too,
can be machined with long tools with
centers, the more they could see the
when they have to drill deep holes. The
the GROB machine and that the hori-
strength of these machines. First the
highly experienced Friedhelm Herhaus
zontal spindle position enables opti-
benefit that – thanks to the special axis
had never seen milling and drilling on a
mum chip removal for both drilling and
concept – the entire length of the tool
single machine of this kind before. So it
deep cavities. The question of the extent
can be used in each axis setting – even
initially got his interest, at any event. He
to which the GROB machine would
at maximum workpiece size. And the
found the travel and GROB kinematics
suit existing HETEC machine tools also
special tunnel concept means that the
– the whole machine concept in fact –
needed to be clarified, and whether this
whole work area can be used, as the
very appealing.
type of GROB machine with its specific
motor spindle plus tool withdraws
2010 saw him standing in front of a
178
really impressed by the assistance we received from the GROB technicians. Even
knew better.
axis concept could be integrated in the
into the spindle shaft, meaning
Thorough preliminary research and intensive technical analysis
HETEC environment successfully. Fried-
that the machine table can rotate
helm Herhaus could instinctively see the
and swivel with the workpiece and
And yet. The disinclination to opt for
potential of the GROB machine. Further
clamping mechanism without colliding
MACHINE TOOLS WORLD JUNE 2018
CASE STUDY www.mtwmag.com
– a definite plus point. Something
in greater flexibility and improved
offices around the world – GROB has
completely new to the die HETEC
spindle running times.And then came
an international footprint. The GROB
technicians. In Mindelheim for training
the GROB in-house trade show in 2015.
Group employs 6,600 employees around
during the initial and test periods, the
The HETEC management team were
the world, generating a turnover of
machine operators soon appreciated
impressed by the benefits of a G550 with
around 1.5 billion euros.
another benefit provided by GROB
a rotary pallet storage system (PSS-R),
machines: The spindle is positioned
purchasing one soon afterwards with a
machining centers and ultra-complex
almost at eye level, giving a good view
master computer. A major plus point in
production systems with integral
of the machining tool.
their eyes was the fact that, even with
automation to manual assembly stations
the GROB automation application, the
and fully automated assembly lines.
machine operator still had a good view
Production facilities for electric motors
and access to the work area.
and assembly facilities for battery and
From the first G550 to the G550 with rotary pallet storage system (PSS-R)
The portfolio extends from universal
fuel cell technology also feature in the
After successful testing at GROB in Mindelheim, the HETEC management
A solid partnership is formed
product range. Custom solutions are
team finally took the decision to buy
At an early stage of discussions and
created for engine component coating
a G550. Particularly because the axis
the process of getting to know each
technology, machining turbine housings
concept allows for machining deeper
other, HETEC dismissed fears of a
and machining structural and chassis
cavities with good chip removal and
David and Goliath situation. Both
components. The company has taken
drilling operations with deep hole
sides soon learned to value each other
a major step forward with its GROB-
drilling tools (Ø 8 x 650mm) went
as they looked for the best solution.
NET4Industry software for future
without a hitch.
The GROB philosophy of “nothing’s
digitalizing and networking production
impossible” ultimately won the day.
processes.
The first GROB G550 was then installed as planned for machining
GROB acceded to nearly all of the
modelling components with complex
customer’s wishes, developing special
contours, high surface requirements and
solutions. The purchase of a G550
HETEC – good performance is no accident
parallel introduction of cooling bores in
seven years ago marked the beginning
HETEC – a service provider in the
a single clamp. Later on, HETEC soon
of a solid collaboration based on trust
milling sector – has been assisting
saw the machine’s actual potential at
– something that HETEC had never
customers in the fields of model, mold
HETEC for machining used in tool and
before experienced in over twenty years
and machine manufacturing for over
die construction. The G550 was ideal for
of existence. HETEC are also really
twenty years with great success.
machining the high-strength, hardened
impressed by the GROB Service hotline
steels typically used in this area. HETEC
and expert technical support. So it’s
efforts of a team of 22 highly motivated
technicians were amazed by the option
no surprise that Friedhelm Herhaus
specialists in conjunction with twelve
of full introduction of cooling and
is really pleased with his Swabian
latest-generation production centers.
ejector bore with tool lengths of up to
Bavarian partners, buying more
Careful planning, extreme precision,
650 mm in the same clamp.
machines in Mindelheim.
constant quality control and punctual
Continuing close collaboration
The company’s success is built on the
delivery are further reasons behind the long-term relationships it has with
a desire to introduce automation for
GROB-WERKE – The latest technology and expertise worldwide
die- and tool-making processes with
This global family owned and managed
are built on fairness and reliability
typically long running times, led to
company has been involved in the
– inside and out. Whether it’s CNC
the purchase in 2014 of a G350 with a
development and production of
milling machines, wire EDM or NC
zero point clamp system and a pallet
systems and machine tools for over
programming, HETEC – based in
system that made it possible to set up
90 years. Customers include big-
Breidenbach – is ready and waiting for
workpieces outside of the machine.
name automakers, their suppliers and
new customer projects.
Completed pallets were replaced by
companies from a wide range of sectors.
newly fitted ones manually. But it
With production plants in Mindelheim
was also clear that simultaneously
(Germany), Bluffton, Ohio (USA), São
setting up the workpieces while the
Paulo (Brazil), Dalian (China) and
machine was running would result
Turin (Italy) as well as sales and service
between HETEC and GROB, allied with
customers. And all of these features
JUNE 2018
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179
CASE STUDY
Renishaw reduces machining time for aerospace impeller manufacturer
H
oneywell Aerospace, part
milling, turning and drilling processes are
of global commercial and
all carried out regularly and the facility is
consumer engineering
equipped with the latest machinery.
conglomerate Honeywell, produces a
Impellers produced here come in
large number of the impellers and blisks
various sizes from 14 inches to 17
used in commercial aeroplanes. The
inches in diameter. The majority are
impellers, which are essentially radial and
made of titanium, except for one, which
axial compressors, rely on a workpiece
is manufactured in aluminium. The
datum being maintained throughout the
Chihuahua plant is a provider for the
machining process to ensure that they are
Honeywell assembly plant in Phoenix,
suitable for use. If the workpiece datum
Arizona, where aircraft turbines are
point is not maintained, the impeller
assembled and tested.
will be considered incompatible and
If the workpiece datum of a finished
displacement of the central point of origin
will require rework, repair or scrapping
part is off-centre, the impeller must be
can occur as a result of incorrect part
entirely.
submitted for design analysis, in which
set-up, which can be caused by operator
a designer reviews the component and
error, a damaged fixture, and/or burrs left
machining process, Honeywell turned to
decides whether it can be used. Each
on the part from a previous machining
global engineering company Renishaw to
analysis costs approximately $66,900 per
operation.
supply a RMP600 high-accuracy machine
part and lengthens the manufacturing
tool probing system and Productivity+™
process. Production alone can take up
Solution
PC-based inspection software for
to 60 hours, and uses around 130 tools,
When the first cycle of Honeywell’s
machining centres. The technology
including assembly in the machine.
impeller production process came to an
allows Honeywell to take measurements
At Honeywell, this production time is
end, Luis Adrian Gallegos, Manufacturing
prior to machining and detect any axial
scheduled over a two-week period. If the
Engineer at Honeywell, discussed the
displacement early in the process.
part is found to be off-centre after it is
ways that the company could reduce
machined, the required analysis can take
misalignment during the machining
an additional week.
process with his Quality Product
To help maintain accuracy in the
Background Honeywell conducts its impeller
This leads to machine downtime and
Engineer.
machining process at its manufacturing
delays in the workflow, both of which
“After the first cycle, we knew that
plant in Chihuahua, Mexico. Grinding,
have an impact on the production time
we needed to improve our machining
and the cost of manufacture.
process, but didn’t want to make a huge investment,” commented Gallegos.
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Challenge
“We met with Renishaw to discuss the
“During the impeller machining process,
possibility of using a high-precision
Honeywell found that the workpiece
compact touch probe, along with
datum was not being maintained axially,
Renishaw software, to measure the
resulting in an increase in the time taken
parts prior to machining and detect
to finish a part”, commented Raúl Barriga,
any misalignment so that they can be
Sales Director at Renishaw Mexico. Axial
corrected before machining.
CASE STUDY www.mtwmag.com
ing into machining cycles. The software
diameter and the faces. If any of this infor-
decided to purchase an RMP600 machine
helped simplify component set-up and
mation was missed, inaccurate, or if the
tool probe with radio signal transmission.
part verification, and assisted in core areas
fixture was damaged, the final product
This offered all the benefits of automated
of the machining process: process and job
would not be suitable. Now, we can nip
job set-up and had the capacity to
set-up, and part and tool identification.
any defects in the bud by detecting them
measure the geometry of complex 3D
Productivity+ also helps in post-process
in advance.
parts, such as our impellers.”
reporting, as it gathers information about
“After exploring our options, we
“Although it was always possible to
the completed process and helps with
rework incorrect parts after machin-
nishaw probe touches the part in various
decision-making for subsequent opera-
ing, it did come at a cost to the business.
places to identify whether there are any
tions and processes”, commented Barriga.
Receiving real-time data from the Ren-
During the machining process, the Re-
ishaw on-machine probing system helps
errors or misalignments.
Results
eliminate the chance of the same problems
racies before a defect occurs”, continued
“Since we started using the RMP600
occurring on multiple parts, as we are
Gallegos. “Previously, we had no way of
touch-probe and Productivity+ inspection
able to adapt the machining process based
identifying a problem until 16 hours of
software, we have had no discrepancies,
on feedback from the probe. Renishaw’s
machining and over an hour of measur-
scrap or faults in production”, said Galle-
equipment has helped us improve our
ing had passed. We can now receive
gos. “The software helps perform control
machining process, reduce machine
some warning that a part is incorrect and
tasks during the machining process,
downtime and produce right-first-time
perform the necessary corrective actions
such as monitoring the status of the tool,
impellers for today’s commercial aero-
before precious machining time and
updating the tool measurement and adap-
space sector”, concluded Gallegos.
resources are wasted.”
tive machining, depending on the results
“The probe helps us detect any inaccu-
“As well as investing in a probe, Honeywell also opted for PC-based inspection
gathered by the probe.” “With the help of the Renishaw probe
software, Productivity+, for its machining
and software, Honeywell can be sure
centres. This provided Honeywell with
that the machining process will run as
an easy-to-use programming environ-
expected. Before the new technology was
ment for incorporating inspection probe
introduced, the machine operator would
routines and in-process decision mak-
fit the part, set the gauge and state the
For more information www.renishaw.com/honeywell JUNE 2018
MACHINE TOOLS WORLD
181
CASE STUDY
Sujan CooperStandard Achieves Light Weighting and Performance Targets with Altair
T
he Sujan Group was started
30,000 people globally and operates in 20
companies want suppliers to develop
as a small shop in 1977 by
countries around the world.
new parts by optimizing processes and
Sujan brothers in the rubber
Collaboration between Sujan and
get them right the first time.
manufacturing industry. Then, a tiny
Cooper Standard has multiplied the
fledgling company, is now a full-fledged
group’s capability to serve the market.
to the time required, cost incurred and
industrial giant, flexing it’s reach
This potent partnership brings together
quality of components being produced.
globally.
the quality experience of Sujan and the
Traditional methods of designing,
design and engineering knowledge of
developing and testing products is not
CooperStandard.
enough to meet the aggressive deadlines
The group has captured and served almost every aspect of the automobile
In such a scenario, it all boils down
set by automotive companies. Hence, to
and vehicle industry and has a rich experience to call it’s own. To name a
Challenges Faced
accept the biggest challenge of meeting
few areas, the group has worked on
Sujan Cooper Standard manufactures
deadlines for developing and supplying
various applications in Automotive four
(anti-vibration) NVH products for
quality components to our clients, Sujan
and two wheelers, Railways, Aerospace,
leading automotive companies.
CooperStandard needed state-of-the-
Agricultural, Industrial machinery,
Currently, the automotive industry
art virtual validation technologies that
Earthmoving and Construction, Marine,
is under extreme pressure because of
would help to reduce new product
Power Generation and Defense.
environmental norms and has to adhere
development time and cost and yet
to stringent government policies related
maintain product quality standards set
decade old, has a solid grip on the
to pollution control. When it comes to
by the clients.
market, and has many esteemed and
minimizing pollution and increasing
satisfied clients such as Honda, Toyota,
vehicle efficiency, it is imperative that
Investment in Altair CAE Solutions
Ford, Maruti Suzuki, and Tata Motors.
vehicle weight is reduced. Automotive
The Sujan Group did not have an
These clients are testimony to the group’s
companies are thus always under
R&D set up prior to their collaboration
success and the beneficiaries of its
pressure to optimize designs and reduce
with Cooper Standard of France. After
innovations.
weight of products and components.
joining hands in 2008, Sujan Barre and
Added to this effort is the pressure
Cooper Standard set up a small design
The Sujan Group is now over three-
Cooper Standard, France is world’s leading supplier of systems and
of tremendous competition among
team with two engineers. By 2012,
components for the automotive industry.
automotive companies to launch new
the team had 12 engineers. Cooper
Its products include Body Sealing
products in quick succession. Meeting
Standard introduced HyperWorks
Components, Fluid Transfer Systems and
strict timelines to innovate and produce
Suite to the Sujan Group after their
Vibration Absorption Systems. Cooper
quality components is a big challenge.
joint venture. As it came in the form of
Standard Automotive employs more than
Also, because there is no margin for error,
a reference from a partner company, Sujan Group explored the solutions offered by Altair software technology and thereafter being convinced on the return of investment, Sujan decided to invest in the comprehensive CAE suite - HyperWorks®. The company started using Altair Hyperworks suite from 2012 and now has a strong team of 30
Muffler Mount
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Engine Bracket
engineers enabled with the requisite set
CASE STUDY www.mtwmag.com
Why Altair Solutions?
engine mounts for Renault Kwid,
process, Sujan gets the product concept
Mahindra TUV 300 and Mahindra KUV
from their partner in France. Our
100 within the specified time limits by
target is to meet the specified model,
using HyperWorks Suite. Below is a
stress, and weight criteria. We have to
list of some components validated with
optimize processes to meet the targets
simulation technologies.
and stay competitive in spite of stringent Engine Bracket
employed HyperWorks Suite to optimize
time constraints.
and analyze designs of Torsion Vibration Damper. The damper hampers the
CooperStandard in getting our products
transfer of noise and vibration to car
right the first time. We target to get 80%
cabins (1TB at a time). We also carried
of the product right within the specified
out NVH analysis by using HyperWorks
time limit and we consistently achieve
Suite.
our time, cost, and quality targets post
Torsional Vibration Damper
Torsion Vibration Damper: The team
government norms, cost pressures, and Using HyperWorks suite helps Sujan
Engine Bracket
The team has successfully delivered
As part of their product-development
implementation of HyperWorks suite. Our engineers do a little bit of
Optimization of Engine Bracket: This bracket is directly connected to a car’s engine. The team used solidThinking
experimental fine tunning of the
Inspire to optimize designs of these
products on the vehicle, but with usage
brackets and utilized OptiStruct for static
of HyperWorks simulation technologies
calculations of those designs. Extensive
before the tooling and product testing
use of HyperWorks Suite considerably
activities, engineers are able to meet the
reduced the overall time required to
performance targets 80% of time. Our
finalize these designs.
investment in HyperWorks Suite always
Exhaust Mounting along with Damper:
enables us to deliver quality and cost-
This component ensures that exhaust
effective products to our customers in
noise and vibrations are not directly
Initially, we started using Altair
record short durations and tight timelines.
transferred to a car’s cabin. The team did
HyperWorks only for pre-processor.
We have now standardized on Altair
of HyperWorks Units.
a complete analysis of these mountings and dampers by using HyperWorks Suite.
After getting introduced to the overall
pre-processor HyperMesh® and post-
capabilities of the HyperWorks software
processor HyperView® for meshing
over a period of time, we started using
and viewing post-processing results,
Suite also provides a filter for analyzing
it extensively, both for pre-processing
respectively.
stress versus strain. The team found that
During pre-processing, HyperWorks
the software is excellent for filtering and
and post-processing. Lately, the teams in design department have started using
Benefits Derived
visualization and it also allows them to
technologies introduced by Altair for
Sujan Group explored and started
use the stress filter to analyze strain.
concept design validation which are
using HyperWorks Suite based on the
easy to use and robust in comparison to
recommendation of our joint venture
Support and Service
those currently available in the industry.
partner Cooper Standard and this
The team at Sujan CooperStandard is
The rigorous implementation of Altair
move has benefitted the company
extremely pleased with the rigorous and
optmization technologies - OptiStruct®
considerably. We started building our
meticulous training and implementation
and solidThinking Inspire® - in our
R&D team after getting introduced to
activities provided by DesignTech and
engineering process for weight reduction
Altair software. Our R&D team evolved
Altair teams. We highly recommend
and performance enhancement of the
with the systematic implementation of
HyperWorks Suite and also vouch for the
designed parts.
HyperWorks suite. The team is now a
extensive post-implementation support of
strong pillar of their product development
the DesignTech team.
Going forward we are keen to explore Altair’s explicit solver - RADIOSS®
processes and meticulously utilizes Altair
- givens its advantages of speed and
HyperWorks software to develop world-
robustness which should further increase
class components and optimize their
the ROI for Sujan.
performance.
JUNE 2018
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183
PRODUCTS SHOWCASE
PRODUCT SHOWCASE KING CUT PRO – The Large Gantry Type CNC Cutting Machine Ador’s KING CUT PRO is a CNC portal cutting machine which is very precise and reliable. The machine has one head for plasma sheet metal cutting and one head for flame cutting of sheet metal with a dual side longitudinal drive with AC motors. The standard equipment comes with a basic machine package with CNC controller, one torch, central gas diffusion with manometers and a remote flame ignition.
The following equipment are supplied as required by the customer: Additional Equipment: • Plasma power source KJELBERG with machine torch • Programming software MOST 2D • Support table for sheet metal with segment extraction system • Extraction-filter system • Laser position indicator for determining the cutting point Optional : • Extension of the longitudinal rail • Additional cutting head
The CNC Controller – Phantom: The Phantom brings you the performance of a
For Product Enquiry Contact Ador Welding Limited Akurdi Chowk, Chinchwad, Pune 411 019 Tel.: 020- 4070 6000 Email: cmo@adorians.com Web: www.adorwelding.com
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MACHINE TOOLS WORLD JUNE 2018
cutting edge CNC that is built on more than 40 years of experience in the motion control and cutting industries. This controller is designed for multiple axis cutting machines and features the latest advances in CNC technology on a proven platform engineered to increase productivity, reduce costs and enhance profitability. The software provides flexibility, ease of operation and technologies that put Ador’s experience and expertise in your operator’s hands, resulting in extremely good cut quality and high productivity. The Phantom can operate any cutting machine and interface with virtually all plasma systems. Following are its standard features: Bright touch screen interface, Touch screen interactive display, Expandable shape library, True multi-tasking environment, Fast Dxt file conversion, Go to(Job interrupt), Quick plate alignment, and Monitor & track consumables. Advanced Plasma Process Control (Plasma Process Wizard) is available as optional extra. Ador offers cost-saving height control unit for simple plasma cutting applications. The KHC1 system provides all the essential functions that are needed for good cuts and optimum utilization of work-piece.
PRODUCTS SHOWCASE www.mtwmag.com
Vulcanized Collets / Collet chucks / Expansion Mandrels / Sleeves Adept ProSign Pvt. Ltd offers their FlexGrip® range of high precision OD and ID work-holding systems based on vulcanized collets / Expansion sleeves. The range includes corresponding Power Operated Pull Back Collet chucks / Expansion mandrels and related accessories. These are exclusively designed & manufactured in India for precision workholding applications in CNC Turning Centres, Machining centres, Grinding Machines & various other machine tools. They offer multiple benefits like , • True parallel / line contact clamping • High Rigidity • Superior Geometrical Accuracy • De-skilled operations • Long service Life • Minimal effect of centrifugal force • Quick Setup Change • Freedom from Soft Jaw Boring • Low Maintenance • Round, Square, Hex, Irregular shapes The chucks / mandrels are offered with the necessary adapter plates to suit different spindle nose.
Currently, the range includes: Pull Back Chucks (PBC) PBC42 – Holding capacity dia 5mm to dia 42mm OD PBC65 - Holding capacity dia 5mm to dia 65mm OD PBC100 - Holding capacity dia 26mm to dia 100mm OD Expansion Mandrel Pull Back (EMP) EMP25E – Holding capacity dia 18mm to dia 35mm ID EMP50E - Holding capacity dia 30mm to dia 55mm ID EMP63E - Holding capacity dia 45mm to dia 80mm ID EMP100S - Holding capacity dia 70mm to dia 105mm ID Dead Length Chucks (DLC) DLC42 – Holding capacity dia 5mm to dia 42mm OD DLC65 - Holding capacity dia 5mm to dia 65mm OD DLC100 -Holding capacity dia 26mm to dia 100mm OD Segmented Vulcanised Sleeves (SLV) SLV25E, SLV50E, SLV63E, SLV100S Segmented Vulcanised Collets (SCV) SCV42, SCV65, SCV100
For Product Enquiry Contact Adept ProSign Pvt. Ltd. Survey No. 30/5A, Shed No.3, Samruddhi Industrial Estate, Dhayari, Pune 411 041 Mobile : 09822020138 Email : adeptprosign@gmail.com
Accessories Manual Changing Devices, End Stops etc. Further range expansion in other sizes, Stationary Clamping devices and Gear clamping devices is in progress. Tailor made solutions can also be offered in accordance with application requirement.
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185
PRODUCTS SHOWCASE
The new Gast 86/87R Series of oil-less rocking piston compressors and vacuum pumps While other manufacturers have been busy selling rocking piston compressors that produce a lot of noise and less-than-ideal pressure, Gast has been quietly setting the new standard by re-engineering our oil-less rocking piston from the ground up. The result is a unit that delivers quieter performance, higher pressure, a longer life and greater application flexibility. The sleek, new 86/87R Series is not just another pretty product. It’s beauty runs deep as it performs in ways not yet seen in the industry. The patented crossover chamber design regulates and controls airflow to dampen sound and optimize performance, while delivering a wide range of pressure level options. Because the 86/87R Series can easily retrofit into an existing footprint, it’s also a smart, flexible solution for a wide range of markets and applications, viz. Environmental, General industrial, medical, printing & packaging, food and beverage, transportation, laboratory, and material handling.
Designed to performs
For Product Enquiry Contact Shavo Technologies Pvt. Ltd. Shavo House, S.No.21A/10B, Plot No,394 South Main Road, Hotel Cozy Inn Chowk Koregaon Park, Pune - 4112 001 Phoned: 020-2615 9641 Email: shavogroup@vsnl.com
“When we set out to re-engineer our rocking piston compressor, we aimed to do more than just increase pressure. We set out to dramatically reduce sound, enhance flow, create a standard footprint for easy retrofit anywhere in the world and improve the compressor’s aesthetics,” says Gast. The inherent design of rocking piston technology makes it the optimal choice for applications requiring high pressure or vacuum and air flow in a small package. The flexible cup is made with superior materials and mounted on top of the connecting rod, creating vacuum or pressure while maintaining a tight seal against the cylinder walls in a rocking motion. The forgiving design has fewer components, causes less friction and has a low exhaust temperature, for greater reliability and durability for the life of the product. Despite it’s small size, the versatility of 86/87R means this is the right product to deliver quality air solutions.
SBS AE -1000 Acoustic Emission Monitoring
For Product Enquiry Contact SBS Precision Systems (India) Pvt Ltd 24, Ram Swarup Khettry Road First Floor, New Alipore, Kolkata 700 053 Tel: 033-24003097. Mobile: 093311-40202. Fax: 91-33-24003097. E-mail: enquiries@sbsindia.in
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SBS AE -1000 Acoustic Emission Monitoring reduces air grinding time and alerts the operator of crash conditions by using proprietary acoustic detection technology to monitor and analyze the high frequency signals generated by the grinding process The AE-1000 reports initial contact between the wheel and a new part to the machine control system so it can stop wheel in-feed without operator intervention, which can save up to 20% of the typical cycle time. It can also detect and report abnormal contact from an incorrectly loaded part or fixture within milliseconds, allowing the in-feed to be stopped, avoiding a crash, damage or injury . Position control, used to zero the machine before beginning a grinding or dressing cycle, is possible by detecting the edge of the wheel touching a reference point known to the machine CNC. The CNC thereby can determine the exact position and diameter of a changing grinding wheel. Monitoring for normal acoustic levels during wheel dressing permits the operator or CNC control to (1) determine if the wheel is being dressed fully across its width, (2) control the aggressiveness of the process, and (3) maintain the quality of the dressed wheel to conserve wheel material.
PRODUCTS SHOWCASE www.mtwmag.com
Steady Volt Servo Voltage Stabilizers Frequent voltage variations are a menace that can damage electronic components like power supplies, drives, PLCs, controllers, etc. Their effects are widely felt in CNC, printing and textile machines as well as laboratory, data processing, medical & telecommunication equipment. Frequent breakdowns of such machines are costly to repair. This apart, the downtime and frequent interruptions in operation brings substantial loss of revenue. Steady Volt from Unity Controls is a state-of-the-art Voltage Stabilizer designed to protect such equipment from voltage variations and its ill-effects.
Following are some of its unique features:
For Product Enquiry Contact Unity Controls Pvt. Ltd 405, Sapphire Arcade, 42 M.G. Road, Ghatkopar (E), Mumbai 400 077 Phone: 022- 2501 3832 / 33 E-mail: sales@unitycontrols.in Web: www.unitycontrols.in
• • • • • • •
Intelligent microprocessor-based system(available in new digital models) Digital interface with large LCD display and keypad Auto re-start, adjustable output voltage, trip bypass, fault list No hunting, oscillation and noise generation Innovative transformer design to minimize power loss Constant output voltage across a wide input voltage range Single phasing prevention, surge suppressor and EMI / RFI filter
With the best-in-class response time and correction rates, Steady Volt offers improved power quality and greater energy efficiency, thereby saving the cost of breakdowns and energy utilization. Apart from protecting your equipment from damage, Steady Volt also saves energy during continuous operations.
Nexgen Refrigerated Air Dryers
For Product Enquiry Contact GEM Equipments (P) Ltd. SF No.103, Avinashi Road, Arasur, Coimbatore 641 407 Phone: 0422-2363800 / Email: sales@gemindia.com
The Nexgen Refrigerated Air Dryers from Gem Equipment are known for engineering excellence, innovation and reliability.The heat exchangers are designed to provide worry-free, highly efficient heat transfer whether you are processing simple fluids, viscous solu8tions, or particulates. They feature honey comb construction of aluminium fins, true cross-flow for greater effective temperature differences, non-clogging larger cross-sectional area for air flow, integral air-air and air-refrigerant exchanges, with stainless steel demister moisture separator, robust non-corrosive grade aluminium, and larger heat transfer area for higher efficiency. The rugged electronic panels display both inlet and dew point temperatures. They incorporate a Tripper module with alarm for compressed high discharge pressure, compressed low suction pressure, expansion valve malfunction, auto drain valve function and fan motor cycling. Introduction of speed control is one of the major developments towards the optimization of refrigeration systems based on average load. For periods of high cooling demand, the compressor speed can be increased which results in a higher refrigerant flow and thus higher cooling capacity and vice versa during periods of low cooling demand. Compressed air purification equipment must deliver uncompromising performance and reliability while providing the right balance of air quality with the lowest cost of operation. As a quality-centric group, Gem ensures that its dryers are test at each stage of assembly as per ISO 7183 or relevant standards. It maintains stringent engineering practices throughout the production process to achieve higher reliability. Gem’s state-of-theart ISO 9001-23008 certified facility is equipped with dedicated men and machines to chisel out products of impeccable quality and reliability.
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PRODUCTS SHOWCASE
Robot Accessories Combined rotational and angular compensation on the end-effector
The SCHUNK AGE-W combines rotational and angular compensation. This assists in optimally adjusting the position of endeffectors to the position deviations of components.
For Product Enquiry Contact SCHUNK INTEC INDIA PRIVATE LIMITED No 80 B, Yeshwanthpur Industrial Suburbs, Bangalore – 560022, India Ph.: 080-40538999 Fax: 080-40538998 Email: info@in.schunk.com Web: www.in.schunk.com
As the world’s first angular compensation unit for robots, the SCHUNK AGE-W combines ro-tational and angular compensation around all three axes. In doing so, parts without a pre-cisely defined position can be handled quickly and precisely. The module provides the nec-essary flexibility to the end-effector during bin picking, for automated loading and unload-ing of machine tools, as well as for handling and assembly applications with inaccuracies in the components’ positions. Grippers and other actuators connected to the robot via the SCHUNK AGE-W, can excellently adjust their position to the respective workpiece position without having to record the process in detail via a vision system and without having to pre-cisely calculate the gripping strategy every time. This saves time in programming and during operation. Around the direction of the X and Y axes, compensation is between 0° and +/- 13°, and between 0° and +/- 19° around the Z axis (rotation). Optimum deflecting torques are achieved by individually adjusting the centering force with compressed air. If the unit is switched into its rigid position, the locking ensures a high centering accuracy of +/- 0.09 mm using the proven ball mechanism and therefore ensures maximum process reliability in subsequent operations. Monitoring of the locking is possible by using inductive proximity switches. The anodized aluminum housing and hardened stainless steel compensation ele-ments ensure a long service life and minimum maintenance. The unit can be connected to various robots without using adapter plates since the flange pattern is standardized in ac-cordance with DIN EN ISO 9409-1-125. The maximum horizontal handling weight is 22.7 kg.
KM series consist of linear guideway unit and ballscrew unit KM series consist of linear guideway unit and ballscrew unit. For saving space, PMI combine the carriage of linear guideway and nut of ballscrew to a integral CarriageNut. The carriage-nut cooperate with the U rail designed for high rigidity to achieve the high rigidity and high accuracy in the minimal space, especially to saving time of installation. Moreover, the design of two rows with Gothic-arch groove and contact angle of 45°can bear four directional loading. Characteristics
For Product Enquiry Contact Precision Motion Industries, INC. (PMI) No.71, PRECISION Ln. 20, Dafu MOTION Rd., Shengang INDUSTRIES, Dist., INC. Taichung City 42946, Taiwan TEL: +886-4-25282984, FAX: +886-4-25120834 Email: sales@pmi-amt.com.tw / sales@superslides.in Websit: www.pmi-amt.com
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MACHINE TOOLS WORLD JUNE 2018
1. Four Directional Equal Load：KM series are applied two rows with Gothic-arch groove and designed to contact angle of 45°which enables it to carry an equal load in radial, reversed radial and lateral directions to suit to any mounting orientation. 2. Saving Space：Combine the carriage of linear guideway and nut of ballscrew to a carriage-nut, KM series can achieve the best use of space. 3. High Rigidity：Base on the optimal analysis of FEM for the shape of U rail, it has the balance between light weight and high rigidity. 4. High Accuracy：The design of two rows with Gothic-arch groove and stable manufacturing technology can control the variation by load at the minimum. It can provide the smooth feed with high accuracy.
PRODUCTS SHOWCASE www.mtwmag.com
903 Series POP-OFFTM Coolant Union DEUBLIN CO., USA, the largest manufacturer of ROTATING UNIONS in the World offers an innovative series of Rotating Unions for supplying Through Spindle Coolant in any kind of CNC machines. FEATURES:
1. 2. 3. 4. 5. 6. 7.
POP-OFFTM technology allows unlimited DRY RUNNING without media pressure Single passage for coolant or MQL Balanced Mechanical Seals which lowers torque and extends service life Deep groove ball-bearing for smooth operation Labyrinth system and large vents to protect ball bearings Full-Flow design provides no obstruction to chips or debris Available with both Axial and Radial connections
1115 Series Controlled Leakage Air Union DEUBLIN CO., USA, the largest manufacturer of ROTATING UNIONS in the World offers an innovative series of Rotating Unions for supplying dry air in any kind of high speed applications. FEATURES:
5. 6. 7. 8. 9. 10. 11. 12.
Controlled Leakage technology is suitable for dry air applications at high speed Single passage union Balanced Mechanical Seals which lowers torque and extends service life Full-Flow design provides no obstruction to chips or debris Available with both Axial and Radial connections Bearings lubricated for life Corrosion resistant Available with both Axial and Radial connections
1116 Series Multi-Media Union DEUBLIN CO., USA, the largest manufacturer of ROTATING UNIONS in the World offers an innovative series of Rotating Unions for supplying multiple types of media for various applications. FEATURES:
For Product Enquiry Contact MACO CORPORATION (INDIA) PVT. LTD. 2/5, Sarat Bose Road, Kolkata – 700020, West Bengal, India T: +91- 93318-40626 / 7603045564 E: kolkata@macocorporation.com
1. Specially designed Single passage union accommodating multiple types of media for clamping, unclamping, lubricating, cooling and sensing applications. 2. Specially designed closed seals for limited dry running 3. Full-Flow design provides no obstruction to chips or debris 4. Deep groove ball-bearings for smooth operation 5. Labyrinth system and large vents to protect ball bearings 6. Available with both Axial and Radial connections 7. Corrosion resistant 8. Available with both Axial and Radial connections
JUNE 2018
MACHINE TOOLS WORLD
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PRODUCTS SHOWCASE
CFSW: Hinges with built-in safety switch Elesa+Ganter always strive to be attentive and adhere to customer needs. CFSW. hinges with built-in safety multiple switch and the complementary CFMW. hinges, already available in black colour, have also been introduced in grey RAL 7040 (C33). This particular grey tonality has been chosen from the R&D department to offer an alternative for designers. Keeping a consistent colour match between components can be important, especially when using aluminium structures. Both colour schemes share the same quality, mechanical features and reliability.
For Product Enquiry Contact Elesa and Ganter India Pvt. Ltd. A-54, Sector - 83, Noida 201 305 (U.P.) INDIA Tel. +91 120 472 6666 Fax +91 120 472 6600 info@elesaganter-india.com www.elesa-ganter.in
• Safety switches: different combinations of contacts with positive opening. • Approved by IMQ and UL. • Double insulation: thanks to the SUPER-technopolymer housing, the hinge guarantees the double insulation of the internal circuits, therefore there is no need of grounding connection. • High mechanical strength: life-span over 1 million operating cycles. • Corrosion resistance: protection class IP67 withstanding water jets washings. • Easy installation on different types of profile systems with or without slots. • Quick assembly by means of 4 screws (front or back side). • Tamper-proof thanks to the special covers of the mounting screws. The CFSW., coupled with its complementary mechanical hinge CFMW. represents a complete system combining safety and style. Products technical data sheets, along with drawings and tables with codes and dimensions, are available on our website www.elesa-ganter.in
2 out of 8 selectable safety functions One device for many applications
For Product Enquiry Contact DOLD Electric India Pvt Ltd (100% Subsidiary of E.DOLD & Sohne Kg - Germany)
B – 3 Vishranti Heritage, Gotri Road, Vadodara – 390 021 Call: +91 990 9001585 Website: www.dold.in
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MACHINE TOOLS WORLD JUNE 2018
We extended again the safety functions of our multifunctional safety module UG6970 from the SAFEMASTER- family. It monitors two independent safety functions. They can be selected as desired from the basic functions emergency stop and safety door, choosable with cross circuit monitoring as well as from further basic functions like twohand circuits, safety mat/edge, light curtain and alternative switch. At this, the device offers maximum safety up to performance level (PL) e/ Kat 4 or SIL 3. The SAFEMASTER settings are performed without programming, simply and quickly via 3 rotary switches. With a narrow device only 22.5 m wide, two different safety circuits of machines and systems can be monitored simultaneously in a simple manner. In addition, the safety module features flexible starting conditions. For example, the device can be optionally activated via manual or automatic start. The connection methods are just as flexible. Apart from conventional screw-type terminals, cage clamp terminals are also available for simple and quick installation without tool. The plug-in connection blocks allows for quick device replacement in the event of service thereby offering additional saving potential. The SAFEMASTER is designed for 2-channel operation with adjustable cross fault monitoring. In addition, it features line fault detection on the ON-button. LED indicators and semiconductor signal outputs ensure quick diagnosis. The UG 6980 is available if only one safety circuit shall be monitored.
PRODUCT INDEX A
G
Precision Ball Screws
145
AC / DC Geared Motor
145
Gas Flow Products
125
Pressure Control Solutions
125
AC Linear Servo Motor
145
Gas Management
125
Probes
Acoustic Emission Monitoring
115
Gear Boxes
137
Project Engineering Solutions
Actuator
129
Gears, Racks & Pinions
145
Pump Solutions
Actuator Line
141
Grind Cycle Management
115
Advanced Tooling
INNER IBC
Air Compressors
29
Alloy Wheel Machining Solutions
65
Aluminium Profiles
145
Grinding Machines
37, 39, 45, 67, 87
Guide Bushing
83
H
61 131 27
R Radio Frequency System
75
Real Time Power Factor System Reaming
147 INNER IFC
Harmonic Filters
147
Robot and Gantry Automation
69
Angle Encoders
77
HHS & TCT Saw Blades
109
Robotic Welding
69
Angle Heads
81
High Pressure Filtration
125
Rolling Systems
INNER IFC
83
Rotary Encoders
77
Rotary Tables
89
Rotating Unions
73
Automation Products
131
Automats
87
B
Holder Horizontal CNC Machine
24, 25
Hydraulic Press
Ball Transfer Units
145
Ballscrews
129
Bevel Gear Boxes
98, 99
Boring Products
33
Brake Motors
137
C
127
Hypid Gear Boxes
98, 99
I
Safety Mats
In-Process Balancing Inserts
S
115 FRONT GATEFOLD
Instrumentation Fittings & Valves
125
L
INNER GATEFOLD
Safety Relays
117
Safety Switches
INNER GATEFOLD
Sawing Machine
145
Cam Driven Systems
121
Lathe Machines
51
Security Sensors
Casting
105
Length Gauges
77
Sensor Systems
Centerless Grinders
93
Light Energy Management Systems
147
Sleeves
145
Slewing Ring
Clamp Meters
135
Linear Actuators
Clamps for Linear Guides
97
Screwiacks
INNER GATEFOLD 119 83 145
145
Linear Encoders
77
Cloud Based Machine Monitoring System
79
Linear Guideway
129
Spindles
CNC Control System
43
Linear Line
141
Spray Cleaning
145
Stabilizers
147
Static Elimination Solutions
125
Cnc Engraving
101
CNC Horizontal Boring Machine CNC Lathe CNC Machines
Linear Motion Guides
65
Live Tools
81, 83
65
Lubricants
35
BACK PAGE, 9, 97
M
CNC Smart Mills
65
Machining Centers
CNC Solutions
15
Mass Flow Controllers
Coatings
13 125
Solenoid Interlocks
83 111
Static Tools
81
Stepper & BLDC Motor
145
Surface Cleaning
125
T
123
Metal Components
23
Table Top Engraving
Collet Chuck Systems
97
Metal Cutting Tools
91
Tap Holders
Collet Holder
83
Metal Forming Machines
83
Metal Working Fluids
Collets Consulting Services
103
Milling
Consumables
131
Milling Cutters
133 35 INNER IFC FALSE COVER
Contouring Controls
77
Milling Machines
49
Conveyor & Assembly Solutions
69
Milling Solutions
IFC
Coolants
53
Milling tools
Curvic Coupling
145
Cycloidal Gear Boxes
98, 99
D 17
Dimensional Measurement Systems
167
Double Column Machining Centers
65
Double Spindle Macket Milling
101
Dressing Control
115
Drill Tap Center
65
Drills
FRONT GATEFOLD, IFC, 71, 46, 47, 55
E End Mills Endmills Energy Absorption & Vibration Isolation
46, 47 125
F
Taps
FRONT GATEFOLD, 21, 85 141
Test & Measurement Tools
135
Test Instruments
135
Thermal Imaging Cameras
135
Thread Cutting Dies
113
Motion Toolpaths
IBC
Threading
11
Tool Holders T-Slot Cutters
Oil/ Coolant Mist Cleaner
145
Oxy-Fuel CNC Cutting Machines
131
P PCM Photoelectric Light Barriers Plasma CNC Cutting Machines
83 IFC, INNER IFC, 21
135
O
FRONT GATEFOLD, FALSE COVER FALSE COVER
Turning Machine
24, 25, 31, 87
Turning Solutions
IFC
U U-Drills
83 INNER GATEFOLD 98, 99 131
FALSE COVER
Ultra Isolation Transformers
147
Ultrasonic Cleaning
111
Universal Machining Centers
23
Vacuum Drying
Plunge Shaving Machine
59
Vertical CNC Machine
77
Vertical Turning Machine
Flex Clamps
135
Power Cables
161
Flexible Couplings
145
Power Conditioners
147
Futuremill
101
Precision Air Moving Products
125
63
V
Plastic Components Position Displays
83, 95
Telescopic Line
Thread Whirling
Planetary Gear Boxes FRONT GATEFOLD
21
135
Multimeters
101
Tapping Machine
Moisture Meters Multi-axis Servo System
Digital Inverter technology
21
INNER GATEFOLD
111 24, 25, 31, 65 87
Voltage Detector
135
W Welding Equipments
JUNE 2018
131
MACHINE TOOLS WORLD
191
ADVERTISERS INDEX COMPANY NAME
PG. NO.
A
PG. NO.
COMPANY NAME
GALA PRECISION ENGINEERING PVT LTD
111
P
PG. NO.
ACCUSHARP CUTTING TOOLS PVT. LTD.
91
GEDEE WEILER PRIVATE LIMITED
51
PARAGON MACHINERY CO. LTD.
67
ACE MICROMATIC GROUP
BACK PAGE
GLEASON WORKS (INDIA) PRIVATE LIMITED
59
PILZ INDIA PVT. LTD.
117
ACMEE - 2018
19
GLOBE-TECH ENGINEERING EXPO - 2018
163
PMT MACHINES LIMITED
87
ADEPT PROSIGN PVT. LTD.
97
GP PETROLEUMS LTD.
35
PRECIHOLE MACHINE TOOLS PVT. LTD.
71
ADOR WELDING LIMITED
131
GROB MACHINE TOOLS INDIA PVT. LTD.
63
PRECISION MOTION INDUSTRIES, INC. ( PMI )
129
AMTEX - 2018
155
GRUNDFOS PUMPS INDIA PRIVATE LTD.
27
Q
ANCA MACHINE TOOLS PRIVATE LTD
9
H
APEX PRECISION MECHATRONIX PVT. LTD.
145
HEIDENHAIN OPTICS & ELECTRONICS INDIA PRAIVATE LIMITED
B BECKHOFF AUTOMATION PVT. LTD.
11
BETTINELLI AUTOMATION COMPONENTS PVT. LTD.
121
BIRLA PRECISION TECHNOLOGIES LIMITED
85
BLASER SWISSLUBE INDIA PVT. LTD.
53
C CNC INDIA TOOLS & SERVICES (P) LTD.
69
CNC SOFTWARE, INC.
INSIDE BACK COVER
D
QMET - 2018
171
77
QVI INDIA PVT. LTD.
167
HEIMATEC INDIA PVT. LTD.
81
R
HYUNDAI WIA INDIA PVT. LTD.
13
RAJKOT MACHINE TOOLS SHOW - 2018
173
RAVIK ENGINEERS PVT. LTD.
97, 109
I IMTEX - 2019
139
RAVISON'S CORPORATION
95
IMTOS - 2019
169
RENISHAW INDIA (PUNE)
61
INDO AFRICA B2B TRADE EXPO - 2018
177
ROLLON INDIA PVT. LTD. - INDIA
141
INTERTOOL DELHI - 2018
175
RR KABEL LIMITED
161
J JYOTI CNC AUTOMATION LTD.
S 31
L
DELTA ELECTRONICS INDIA PVT. LTD.
43
DOWEL ENGINEERING WORKS
127
DUTCH TECH TOOLS PVT. LTD
46 - 47
E ELECTROTHERM (INDIA) LTD.
17
ELESA AND GANTER INDIA PVT. LTD.
23
ELGI EQUIPMENTS LTD.
29
EMUGE-FRANKEN INDIA PVT. LTD.
21
EPPINGER TOOLING ASIA PVT. LTD.
98 - 99
ERWIN JUNKER MASCHINENFABRIK GMBH
45
F
SBS PRECISION SYSTEMS (INDIA) PVT. LTD.
115
SCHMERSAL INDIA PVT LTD
INNER GATEFOLD
LEANWORX TECHNOLOGIES PVT LTD
79
SECO TOOLS INDIA (P) LTD.
55
LMT TOOLS INDIA PVT. LTD.
INNER INSIDE FRONT COVER
SHAVO TECHNOLOGIES PVT. LTD.
125
SMC PNEUMATICS (INDIA) PVT. LTD.
57
M MACO CORPORATION (INDIA) PVT. LTD.
73
SOLITAIRE MACHINE TOOLS LTD.
93
MARPOSS INDIA PVT. LTD.
75
SRUJAN SOLUTIONS
83
MEERA CASTING
105
T
MGM-VARVEL POWER TRANSMISSION PVT LTD
137
TECROOT SPACE (OPC) PRIVATE LIMITED
103
MICRO-EPSILON INDIA PRIVATE LIMITED
119
TRUCUT PRECISION TOOLS PVT. LTD.
FALSE COVER
MITSUBISHI ELECTRIC INDIA PVT. LTD.
15
U
MMC HARDMETAL INDIA PVT. LTD.
INSIDE FRONT COVER
UNITED GRINDING GMBH
37, 39
MULTI AXIS CNC
101
UNITY CONTROLS PVT. LTD.
147
FACCIN S. P. A.
133
N
FATTY TUNA INDIA PVT. LTD.
65
NICOLAS CORREA, S. A.
49
WOHLHAUPTER / ALLIED MACHINE & ENGINEERING COMPANY
FIBRO INDIA PRECISION PRODUCTS PVT. LTD.
89
NIKOPAS ENGINEERING PVT. LTD.
113
Y
FLIR SYSTEMS INDIA PVT. LTD.
135
O OERLIKON BALZERS COATING INDIA PVT. LTD.
G
192
COMPANY NAME
MACHINE TOOLS WORLD JUNE 2018
W
123
33
YAMAZAKI MAZAK INDIA
24 - 25
YG-1 INDUSTRIES INDIA PVT. LTD.
FRONT GATEFOLD
WE’RE SHAPING THE FUTURE OF MANUFACTURING®
Toolpath strategies for the biggest innovation in turning…since turning.
2X
Double the speed and feed
Longer lasting inserts
>50% Productivity increase
Stay tuned! This June, for an interesting contest in India
Or see PrimeTurning in action at: www.sandvik.coromant.com/primeturning To learn more, visit: www.mastercam.com/primeturning
Contact Us On : +91 7378 55 2000
Technical Support : +919325628101 Contest Support : +918007979966
RNI No. MAHENG/2015/64267 Postal Reg. No. THC/173/2018-2020. Posted at Mumbai Patrika Channel Sorting Office G.P.O. Mumbai 400 001 on 15th of every month and Published on 10th of every month
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