BiFold & Telescopic Gate Hardware for swing and sliding gates Gina Pietrocola President, D.J.A. Imports, Ltd.
© 2019 D.J.A. Imports, Ltd. • www.DJAimports.com • (t) 718-324-6871
Who is D.J.A. Imports?
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Ornamental Steel
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Cantilever Gate Systems
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Sliding Gate Hardware
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Swing Gate Hardware
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Stainless Steel
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Aluminum
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Décor Hardware
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© 2019 D.J.A. Imports, Ltd. • www.DJAimports.com • (t) 718-324-6871
BiFold Gate Hardware
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© 2019 D.J.A. Imports, Ltd. • www.DJAimports.com • (t) 718-324-6871
BiFold Gate Hardware for swing gates
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Swing Gates in Small & Large Spaces
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Can be automated
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Folds in open position
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1 Kit Supports 360-LBS, 16-FT opening
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2 Kits Support 32-FT opening with a two-sided solution
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BiFold Opening Sequence
1 5
2
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3
4
BiFold Kits
KC7101 Configuration
Max Opening Max Weight (ft) (lbs)1
One-Sided
16
360
Two-Sided2
32
720
1: Maximum weight indicates combined weight of all leaves 2: Two kits required for two-sided configuration 6
© 2019 D.J.A. Imports, Ltd. • www.DJAimports.com • (t) 718-324-6871
BiFold Gate Hardware Kit: KC7101 Top Hinge VC4111 Aluminum Hinge VL45000
Column Joint VC7101
Bottom Hinge VC4212
Leaf Joint VC7102 7
© 2019 D.J.A. Imports, Ltd. • www.DJAimports.com • (t) 718-324-6871
Guard VC7105
BiFold Gate Hardware Kit: KC7101 Top Hinge VC4111 Aluminum Hinge VL45000
Column Joint VC7101
Bottom Hinge VC4212
Leaf Joint VC7102 8
© 2019 D.J.A. Imports, Ltd. • www.DJAimports.com • (t) 718-324-6871
Guard VC7105
BiFold Projects
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BiFold Video #1
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BiFold Video #2
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BiFold Video #3
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BiFold Video #4
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BiFold Video #5
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Telescopic Gate Hardware
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© 2019 D.J.A. Imports, Ltd. • www.DJAimports.com • (t) 718-324-6871
Telescopic Gate Hardware for sliding gates
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Sliding Gates in Small & Large Spaces
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Can be automated
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Use desired in-ground or surface-mount track system
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Available in two-leaf and multi-leaf configurations
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Two-Leaf: Available in 4 Sizes u
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Multi-Leaf: Available in 3 Sizes u
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Up to 50FT, 1700LBS
Up to 39FT, 1300LBS
© 2019 D.J.A. Imports, Ltd. • www.DJAimports.com • (t) 718-324-6871
Telescopic Opening Sequence
1 2
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3
Telescopic Kits Kit
Connection Rollers
Top Guide Rollers
Transmission Assembly
Leaf Coupler
Carter
Two-Leaf, KA5100
✓
✓
✓
✓
✓
Multi-Leaf, KA5102
✓
✘
✓
✓
✓
Two-Leaf Kit: KA5100
Multi-Leaf Kit: KA51022 # Leaves
Max Opening (ft)
Max Weight (lbs)1
2
13
1700
1700
3
19
1320
1700
2
26
1700
3
39
1320
Kit Code
Max Opening (ft)
Max Weight (lbs)1
KA5100.004
13
1320
KA5100.008
26
1320
KA5100.011
37
KA5100.015
50
1: Maximum weight indicates combined weight of all leaves 2: Two kits required for three leaves with multi-leaf kit 18
© 2019 D.J.A. Imports, Ltd. • www.DJAimports.com • (t) 718-324-6871
Kit Code KA5102.002 KA5102.004
Telescopic Hardware Kit: KA5102 Top Guide Rail VA5401 Connection Rollers VA3502 Leaf Coupler VA5202 Transmission Assembly VA5102
Guard Rail VA5302 19
© 2019 D.J.A. Imports, Ltd. • www.DJAimports.com • (t) 718-324-6871
Telescopic Hardware Kit: KA5102 Top Guide Rail VA5401 Connection Rollers VA3502 Leaf Coupler VA5202 Transmission Assembly VA5102
Guard Rail VA5302 20
© 2019 D.J.A. Imports, Ltd. • www.DJAimports.com • (t) 718-324-6871
Telescopic Roller Assembly VA5401
VA3502
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Telescopic Projects
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Telescopic Video #1
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Telescopic Video #2
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Telescopic Video #3
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Specifications & Installation
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Installation Video: BiFold
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Installation Video: Telescopic, Two-Leaf
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Installation Video: Telescopic, Multi-Leaf
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© 2019 D.J.A. Imports, Ltd. • www.DJAimports.com • (t) 718-324-6871
FAC-ST_KC7105-Eng_02.doc
info@facsrl.com
Install Kit on the leaf in workshop before the gate is erected (Pictures 1-11)
Tel.+39 0444 976241
BI-FOLDING GATE KIT Description All items contained in the kit are made of galvanized steel and are specially designed swing gate bi-folding applications. The gates on which the kit is used can be motorized. The system allows for the gate folding parts to move simultaneously. Bifolding gate takes limited space when open.
Family of parts
1
2
3
4
SCAN FOR MORE INFO
KC7105
Component list 1x
1
1x
2
2x
3
2 x VC7105.060
4 … 5
C Profile 40x40x2 Optional VA5401.003/006
VC4111.B50 – VC4171.B50
VC4212.B50-VC4272.B50
Recommended
Recommended
Attention: installations that do not comply with the illustred procedure or or failure to carry out correct maintenance
Attention: installations that do not comply with the illustred procedure or failure to carry out correct maintenance
operations can cause the gate to derail and endanger the safety of persons and propriety
operations can cause the gate to fail and endanger the safety of persons and propriety
30
© 2019 D.J.A. Imports, Ltd. • www.DJAimports.com • (t) 718-324-6871
BiFold 1 of 4
6
9
BiFold 2 of 4
11 7
Operation to do before the gate is erected : • Dismount the kit unscrewing the fixing screws
8
• If galvanization or paint is quired protect all threaded holes • Reinstall the kit • Proceed from figure 12 with the installation of the kit and gate on site
Attention: installations that do not comply with the illustred procedure or failure to carry out correct maintenance
Attention: installations that do not comply with the illustred procedure or failure to carry out correct maintenance
operations can cause the gate to fail and endanger the safety of persons and propriety
operations can cause the gate to fail and endanger the safety of persons and propriety
31
© 2019 D.J.A. Imports, Ltd. • www.DJAimports.com
12
15
13 16
Lubrificate as neened Every 3 months
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Attention: installations that do not comply with the illustred procedure or failure to carry out correct maintenance
Attention: installations that do not comply with the illustred procedure or failure to carry out correct maintenance
operations can cause the gate to fail and endanger the safety of persons and propriety
operations can cause the gate to fail and endanger the safety of persons and propriety
32
Š 2019 D.J.A. Imports, Ltd. • www.DJAimports.com
BiFold 3 of 4
DIMENSIONING TABLE A[m]
L [m] with B=0,07
Max weight S2 [Kg]
2 2,5 3 3,5 4 4,5 5
0,94 1,19 1,44 1,69 1,94 2,19 2,44
205 170 145 120 105 95 85
Example dimensions not in table A=2,8m B=0,07m (min 0,065 m) C=0,05m (da tabella sopra/from above table)
L=(A-B-C)/2 L=(2,8-0,07-0,05)/2 L=2,68/2 L=1,34 m
Max S2 leaf weight according to the L lenght
BiFold 4 of 4
Important: If motorized set soft starts and stops to avoid elastic effects between the leafs
Maintenance To maintain these parts in good and safe working conditions it is necessary to follow these steps: 1.
DIMENSION TABLE
2.
A min-max [m]
B min [mm]
C [mm]
D [mm]
H
1,9 - 5
65
50
Min.50
Near the Engine
DIMENSIONAMENTO ANTE - LEAF DIMENSIONING
L min [m]
Q [mm]
0,89
50
3. 4.
After gate assembly is completed, perform a few manual opening and closing cycles, make sure there are no loose parts and periodically lubricate all bearings and junction points. In case of accidental shock caused by moving vehicles or other external factors, check parts for external damages. In case of irreparable damage, replace with a new part. Always check the gate by manually opening a few opening and closing cycles. All maintenance procedures must be performed by trained technicians. If the gate has any difficulty of movement or in presence of abnormal oscillations, the gate must be checked for worn parts and must be replaced if necessary. Gates working in harsh ambient conditions, such as; hight humidity, salt, acids, dust or temperatures above 120°C will require special attention and frequent maintenance. For motorized gates, pay special attention when selecting the operational speeed. Soft starts and stops are highly recommended: • High speed of operation, and hard starts and stops may result in loosen nuts, bolts and irreparable damage.
Attention: installations that do not comply with the illustred procedure or failure to carry out correct maintenance
Attention: installations that do not comply with the illustred procedure or failure to carry out correct maintenance
operations can cause the gate to fail and endanger the safety of persons and propriety
operations can cause the gate to fail and endanger the safety of persons and propriety
33
© 2019 D.J.A. Imports, Ltd. • www.DJAimports.com
info@facsrl.com
Tel.+39 0444 976241
1
S1
2
S1
3
S1
4
S1
KIT TELESCOPIC 2 LEAFS Descrizione This kit is made of galvanized steel ideal for installation on cantilever gates. A stainless steel wire is used to transfer the telescopic motion. A gate with this system can be motorized. The leaves moves simultaneously sliding on ground rails and have the advantage of taking less space compared to a single ground track cantilever gate when the gate is in the open position. This feature makes the product ideal for sites where space is limited.
Family of parts
S1
KA5100
S2
Two-Leaf Telescopic 1 of 3 KA 5100.004/008
Elenco parti - Component list 1xVA5101.004/008/011/015
1
1xVA5201.004
2
1 x VA3501.A30/B40
3
NO
1-2xVA3502.N34
KA 5100.011/015
4 5
S1
6
1
1-2-3-4xVA5301.002
VA5401.003/006 Optional
VA5411.001 Optional
2
Articoli complementari Complementary articles
5 3
4
Attention: installations that do not comply with the illustred procedure or or failure to carry out correct maintenance
Attention: installations that do not comply with the illustred procedure or or failure to carry out correct maintenance
operations can cause the gate to derail and endanger the safety of persons and propriet
operations can cause the gate to derail and endanger the safety of persons and propriety
34
Š 2019 D.J.A. Imports, Ltd. • www.DJAimports.com
7
S1
8
S1
13
S1
14
S1
KA 5100.004/008
1
KA 5100.011/015 2
3
9
S1
10
A
S1
15
Two-Leaf Telescopic 2 of 3
16
S1 S2
1 x KA 5100.004/008 2 x KA 5100.011/015
KA 5100.004/008 1 S2
S1
2 KA 5100.011/015
3 S2
11
S2
KA 5100.004/008
12
17
S1
18
KA 5100.011/015
S1
S2
Attention: installations that do not comply with the illustred procedure or or failure to carry out correct maintenance
Attention: installations that do not comply with the illustred procedure or or failure to carry out correct maintenance
operations can cause the gate to derail and endanger the safety of persons and propriety
operations can cause the gate to derail and endanger the safety of persons and propriety
35
Š 2019 D.J.A. Imports, Ltd. • www.DJAimports.com
TABELLA DIMENSIONAMENTO - DIMENSIONING TABLE
S2
S1
Importante Important
TABELLA DIMENSIONI - DIMENSION TABLE Codice/ Code
A max [m]
C [mt]
D min[mm]
S2 max[kg]
KA 5100.004 KA 5100.008 KA 5100.011 KA 5100.015
4 8 11,4 15,4
0,3 0,3 0,6 0,6
50 50 70 70
300 300 400 400
DIMENSIONAMENTO ANTE - SECTIONS DIMENSIONING Apertura Opening [A]
Codice kit Kit Code
L [mt] con/with B=0,08
3 4 5 6 7 8 9 10 11 12 13 14 15
KA 5100.004 KA 5100.004 KA 5100.008 KA 5100.008 KA 5100.008 KA 5100.008 KA 5100.011 KA 5100.011 KA 5100.011 KA 5100.015 KA 5100.015 KA 5100.015 KA 5100.015
1,84 2,34 2,84 3,34 3,84 4,34 5,14 5,64 6,14 6,64 7,14 7,64 8,14
Esempio misure fuori tabella Example dimensions not in table A=3,5mt B=0,06mt (che scegliete voi/that you choose) C=0,3mt (da tabella sopra/from above table)
L=[(A+B)/2]+C L=[(3,5+0,06)/2]+0,3 L=[(3,56)/2]+0,3 L=1,78+0,3 L=2,08
Maintenance To maintain these parts in good and safe working conditions it is necessary to follow these steps: 1. 2. 3. 4.
After gate assembly is completed, perform a few manual opening and closing cycles, make sure there are no loose parts and periodically lubricate all the system. In case of accidental shock caused by moving vehicles or other external factors, check parts for external damages. In case of irreparable damage, replace with a new part. Always check the gate by manually opening a few opening opening and closing cycles. All maintenance procedures must be performed by trained technicians. If the gate has any difficulty of movement or in presence of abnormal oscillations, the gate must be checked for worn parts replaced if necessary. Gates working in harsh ambient conditions, such as; hight humidity, salt, acids, dust or temperatures above 120°C will require special attention and frequent maintenance. For motorized gates, pay special attention when selecting the operatioonal speeed. Soft starts and stops are highly recommended: • High speed of operation, and hard starts and stops will be stressful to the system and it may result in loosen nuts, bolts and irreparable damage. • Low operational speeds may cause an elastic effect betwen the leaves Attention: installations that do not comply with the illustred procedure or or failure to carry out correct maintenance operations can cause the gate to derail and endanger the safety of persons and propriety
36
© 2019 D.J.A. Imports, Ltd. • www.DJAimports.com
Two-Leaf Telescopic 3 of 3
FAC-ST_KA5102-Eng_02.doc
info@facsrl.com
Tel.+39 0444 976241
1
S1-S2
2
S1-S2
ARTICLES FOR TELESCOPIC SLIDING MULTI-LEAF GATE Description The Kit parts are made in galvanized steel optimized for use on telescopic sliding gates having up to 3 leaves . For use with 4 leaves is possible, but we recommend special attention and care. In such cases, pay particular attention to any friction and the free sliding of the leaves. A reduction gear may be required. The kit is designed to be mounted on right side (for the left side version consult the specific manual section)
Versione DX/Right version
Lato/Side B
Articles family KA5102
Lato strada/Road side A
Controllo posizione Check positions
S1 S2 Sn 3
Lato interno/Internal side B
S1-S2
4
Allentare/Loosen
S1-S2 Tendere in sequenza a bisogno Tighten in sequence as needed
1
2 3
4
1
Lista Componenti/Componet list
2 1xVA5102.002/004
1
1xVA5202.004
2
1xVA3502.N34
4-7xVA5302.001
3
4 5
S1-S2 Lato/Side A
1xVA3203.A30/B40 Optional
VA5401.003/006 Optional
VA5411.001 Optional
6
S1-S2
Lato/Side B
Articoli complementari Complementary articles
Attention: installations that do not comply with the illustred procedure or failure to carry out correct maintenance
Attention: installations that do not comply with the illustred procedure or failure to carry out correct maintenance
operations can cause the gate to fail and endanger the safety of persons and propriet
operations can cause the gate to fail and endanger the safety of persons and propriet
37
Š 2019 D.J.A. Imports, Ltd. • www.DJAimports.com
Multi-Leaf Telescopic 1 of 4
7
S1-S2
8
S1-S2
14
13
Lato/Side B
S1
1 Lato/Side A 2 Fissare in sequenza Tighten in sequence 9
S1
10
Vite di sicurezza Safety screws
15
S2-Sn
Vite di sicurezza Safety screws
16
Sn
S2 Lato/Side A Lato/Side B
12
11
17
S2-Sn
18
S2
Sn
S2
Sn
Lato/Side B
S1
S2
Lato/Side B
Attention: installations that do not comply with the illustred procedure or failure to carry out correct maintenance
Attention: installations that do not comply with the illustred procedure or failure to carry out correct maintenance
operations can cause the gate to fail and endanger the safety of persons and propriet
operations can cause the gate to fail and endanger the safety of persons and propriet
38
Š 2019 D.J.A. Imports, Ltd. • www.DJAimports.com
Multi-Leaf Telescopic 2 of 4
19
S1-S2
Versione Sinistra/Left version
Carter di copertura / Cover carter
Stesse istruzioni ma da interpretare in senso opposto/ Same instructions but to be interpreted in the opposite direction Attenzione soprattutto ai punti sotto indicati/ Pay attention to the points listed below •
Rimontare tutti i kit aggancio nel verso opposto/ Install all the kit coupling in the opposite direction
•
Preparare le ante ( fig. 8-9-10 ) in modo opposto/ Prepare the leaves (imm. 8-9-10) in the opposite way
Lato strada/Road side
S1
S2
Sn
Multi-Leaf Telescopic 3 of 4
Lato interno/Internal side Destro/Right
8
S1-S2
Lato/Side A
Sinistro/Left 9
S1
10
Lato/Side A
S2-Sn
Lato/Side B
Attention: installations that do not comply with the illustred procedure or failure to carry out correct maintenance
Attention: installations that do not comply with the illustred procedure or failure to carry out correct maintenance
operations can cause the gate to fail and endanger the safety of persons and propriet
operations can cause the gate to fail and endanger the safety of persons and propriet
39
© 2019 D.J.A. Imports, Ltd. • www.DJAimports.com
TABELLA DIMENSIONAMENTO - DIMENSIONING TABLE
Esempio calcolo lunghezza anta L x misure fuori tabella Example leaf calculation length L x measures not in table n=3
Sn
S2
(numero ante/leaves number)
A=9,6mt B=0,06mt C=0,35mt
S1
(da tabella sopra/from above table)
L=[(A+B)/n]+C L=[(9,6+0,06)/3]+0,35=3,57mt
Esempio scelta kit/Example kit choice A/n fino a 2mt KA5102.002 - A/n up to 2 meters KA5102.002 A/n maggiore di 2 fino a 4 KA5102.004 -A/n greater than 2 up to 4 KA5102.004
A=9,6mt n=3 9,6/3 =3,2mt
Kit KA5102.004
Numero kit/ kit number= n-1
3-1 = 2
Technical Specifications 1. 2.
DIMENSIONAMENTO ANTE - LEAF DIMENSIONING Apertura Opening A(m) 3 4 5 6 7 8 9 10 11 12 Peso max x anta (Kg) Max leaf weight (Kg)
L(m) dipende dal numero di ante con B=0,08m L(m) depending on the number of leaves with B=0,08m
n=2 Ante-Leaves C(m) min 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35
L(m) 1,89 2,39 2,89 3,39 3,89 4,39
Kit 1xKA5102.002 1xKA5102.002 1xKA5102.004 1xKA5102.004 1xKA5102.004 1xKA5102.004 -
n=3 Ante-Leaves C(m) min 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35
400
L(m) 1,38 1,71 2,04 2,38 2,71 3,04 3,38 3,71 4,04 4,38
Kit 2xKA5102.002 2xKA5102.002 2xKA5102.002 2xKA5102.002 2xKA5102.004 2xKA5102.004 2xKA5102.004 2xKA5102.004 2xKA5102.004 2xKA5102.004
200
3. 4. 5.
The installation of safety strikes and safety screws (fig.15-16) is compulsory To select the right automation, is necessary to calculate the weight of the gate by adding the weight of the first leaf S1to twice the weight of the second leaf S2 to the triple of the third and so on • Calculate mass = WeightS1 + (2 x WeightS2)+ (3 x WeightS3)+……. The raccomanded automation: 24Volt DC The ideal traction is that one just enough to keep the wire stretched. An excessive traction of the wire will shortens its work life Maximum Sn closing speed = 0.18m/s • Fast and hard start and stops will result in system failure • Accelerations, decelerations and high speed variations could cause an elastic effect between the leaves during movement.
Maintenance To maintain these parts in good and safe working conditions it is necessary to follow these steps: 1. After gate assembly is completed, perform a few manual opening and closing cycles, make sure there are no loosen parts and ensure that the cable is lubricated along its entire length with specific grease included in the package (pic.19). Check the system maximum every 8000 cycles and periodically every 3 months to make sure there are no loosen parts and and to verify that the system is properly lubricaded. 2. In case of loosen wire check alla clamps and follow the tensioning procedure 3. In case of accidental shock caused by moving vehicles or other external factors, check parts for external damages. In case of irreparable damage, replace with a new part. Always check the gate by manually opening a few opening and closing cycles. All maintenance procedures must be performed by trained technicians. 4. If the gate has any difficulty of movement or shows abnormal oscillations, the gate must be checked for worn parts and must be replaced if necessary. Gates working in harsh ambient conditions, such as hight humidity, salt, acids, dust or temperatures above 120°C will require special attention and frequent maintenance.
Attention: installations that do not comply with the illustred procedure or failure to carry out correct maintenance
Attention: installations that do not comply with the illustred procedure or failure to carry out correct maintenance
operations can cause the gate to fail and endanger the safety of persons and propriet
operations can cause the gate to fail and endanger the safety of persons and propriet
40
© 2019 D.J.A. Imports, Ltd. • www.DJAimports.com
Multi-Leaf Telescopic 4 of 4
Contact Us! For questions on any of D.J.A.’s line of gate hardware or ornamental steel, please email us at: info@DJAimports.com
D.J.A. Imports – where innovation, Or Visit us at: www.DJAimports.com Or Call us at: 718-324-6871 D.J.A. is a Proud Member Of:
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© 2019 D.J.A. Imports, Ltd. • www.DJAimports.com • (t) 718-324-6871
quality, and service meet. D.J.A. is proud to be the trendsetter in distinctive ornamental architectural steel designs. D.J.A. is the trailblazer in supplying cantilever gate systems for sliding gates and doors, overhead, bi-fold gate and door hardware.