DJA Telescopic and BiFold Gate Hardware Webinar

Page 1

BiFold & Telescopic Gate Hardware for swing and sliding gates Gina Pietrocola President, D.J.A. Imports, Ltd.

© 2019 D.J.A. Imports, Ltd. • www.DJAimports.com • (t) 718-324-6871


Who is D.J.A. Imports?

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Ornamental Steel

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Cantilever Gate Systems

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Sliding Gate Hardware

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Swing Gate Hardware

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Stainless Steel

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Aluminum

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Décor Hardware

2

© 2019 D.J.A. Imports, Ltd. • www.DJAimports.com • (t) 718-324-6871


BiFold Gate Hardware

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© 2019 D.J.A. Imports, Ltd. • www.DJAimports.com • (t) 718-324-6871


BiFold Gate Hardware for swing gates

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Swing Gates in Small & Large Spaces

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Can be automated

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Folds in open position

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1 Kit Supports 360-LBS, 16-FT opening

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2 Kits Support 32-FT opening with a two-sided solution

4

© 2019 D.J.A. Imports, Ltd. • www.DJAimports.com • (t) 718-324-6871


BiFold Opening Sequence

1 5

2

© 2019 D.J.A. Imports, Ltd. • www.DJAimports.com • (t) 718-324-6871

3

4


BiFold Kits

KC7101 Configuration

Max Opening Max Weight (ft) (lbs)1

One-Sided

16

360

Two-Sided2

32

720

1: Maximum weight indicates combined weight of all leaves 2: Two kits required for two-sided configuration 6

© 2019 D.J.A. Imports, Ltd. • www.DJAimports.com • (t) 718-324-6871


BiFold Gate Hardware Kit: KC7101 Top Hinge VC4111 Aluminum Hinge VL45000

Column Joint VC7101

Bottom Hinge VC4212

Leaf Joint VC7102 7

© 2019 D.J.A. Imports, Ltd. • www.DJAimports.com • (t) 718-324-6871

Guard VC7105


BiFold Gate Hardware Kit: KC7101 Top Hinge VC4111 Aluminum Hinge VL45000

Column Joint VC7101

Bottom Hinge VC4212

Leaf Joint VC7102 8

© 2019 D.J.A. Imports, Ltd. • www.DJAimports.com • (t) 718-324-6871

Guard VC7105


BiFold Projects

9

© 2017 D.J.A. Imports, Ltd. • www.DJAimports.com • (t) 718-324-6871


BiFold Video #1

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© 2019 D.J.A. Imports, Ltd. • www.DJAimports.com • (t) 718-324-6871


BiFold Video #2

11

© 2019 D.J.A. Imports, Ltd. • www.DJAimports.com • (t) 718-324-6871


BiFold Video #3

12

© 2019 D.J.A. Imports, Ltd. • www.DJAimports.com • (t) 718-324-6871


BiFold Video #4

13

© 2019 D.J.A. Imports, Ltd. • www.DJAimports.com • (t) 718-324-6871


BiFold Video #5

14

© 2019 D.J.A. Imports, Ltd. • www.DJAimports.com • (t) 718-324-6871


Telescopic Gate Hardware

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© 2019 D.J.A. Imports, Ltd. • www.DJAimports.com • (t) 718-324-6871


Telescopic Gate Hardware for sliding gates

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Sliding Gates in Small & Large Spaces

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Can be automated

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Use desired in-ground or surface-mount track system

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Available in two-leaf and multi-leaf configurations

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Two-Leaf: Available in 4 Sizes u

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Multi-Leaf: Available in 3 Sizes u

16

Up to 50FT, 1700LBS

Up to 39FT, 1300LBS

© 2019 D.J.A. Imports, Ltd. • www.DJAimports.com • (t) 718-324-6871


Telescopic Opening Sequence

1 2

17

© 2019 D.J.A. Imports, Ltd. • www.DJAimports.com • (t) 718-324-6871

3


Telescopic Kits Kit

Connection Rollers

Top Guide Rollers

Transmission Assembly

Leaf Coupler

Carter

Two-Leaf, KA5100

Multi-Leaf, KA5102

Two-Leaf Kit: KA5100

Multi-Leaf Kit: KA51022 # Leaves

Max Opening (ft)

Max Weight (lbs)1

2

13

1700

1700

3

19

1320

1700

2

26

1700

3

39

1320

Kit Code

Max Opening (ft)

Max Weight (lbs)1

KA5100.004

13

1320

KA5100.008

26

1320

KA5100.011

37

KA5100.015

50

1: Maximum weight indicates combined weight of all leaves 2: Two kits required for three leaves with multi-leaf kit 18

© 2019 D.J.A. Imports, Ltd. • www.DJAimports.com • (t) 718-324-6871

Kit Code KA5102.002 KA5102.004


Telescopic Hardware Kit: KA5102 Top Guide Rail VA5401 Connection Rollers VA3502 Leaf Coupler VA5202 Transmission Assembly VA5102

Guard Rail VA5302 19

© 2019 D.J.A. Imports, Ltd. • www.DJAimports.com • (t) 718-324-6871


Telescopic Hardware Kit: KA5102 Top Guide Rail VA5401 Connection Rollers VA3502 Leaf Coupler VA5202 Transmission Assembly VA5102

Guard Rail VA5302 20

© 2019 D.J.A. Imports, Ltd. • www.DJAimports.com • (t) 718-324-6871


Telescopic Roller Assembly VA5401

VA3502

21

© 2019 D.J.A. Imports, Ltd. • www.DJAimports.com • (t) 718-324-6871


Telescopic Projects

22

© 2019 D.J.A. Imports, Ltd. • www.DJAimports.com • (t) 718-324-6871


Telescopic Video #1

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© 2019 D.J.A. Imports, Ltd. • www.DJAimports.com • (t) 718-324-6871


Telescopic Video #2

24

© 2019 D.J.A. Imports, Ltd. • www.DJAimports.com • (t) 718-324-6871


Telescopic Video #3

25

© 2019 D.J.A. Imports, Ltd. • www.DJAimports.com • (t) 718-324-6871


Specifications & Installation

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© 2019 D.J.A. Imports, Ltd. • www.DJAimports.com • (t) 718-324-6871


Installation Video: BiFold

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© 2019 D.J.A. Imports, Ltd. • www.DJAimports.com • (t) 718-324-6871


Installation Video: Telescopic, Two-Leaf

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© 2019 D.J.A. Imports, Ltd. • www.DJAimports.com • (t) 718-324-6871


Installation Video: Telescopic, Multi-Leaf

29

© 2019 D.J.A. Imports, Ltd. • www.DJAimports.com • (t) 718-324-6871


FAC-ST_KC7105-Eng_02.doc

info@facsrl.com

Install Kit on the leaf in workshop before the gate is erected (Pictures 1-11)

Tel.+39 0444 976241

BI-FOLDING GATE KIT Description All items contained in the kit are made of galvanized steel and are specially designed swing gate bi-folding applications. The gates on which the kit is used can be motorized. The system allows for the gate folding parts to move simultaneously. Bifolding gate takes limited space when open.

Family of parts

1

2

3

4

SCAN FOR MORE INFO

KC7105

Component list 1x

1

1x

2

2x

3

2 x VC7105.060

4 … 5

C Profile 40x40x2 Optional VA5401.003/006

VC4111.B50 – VC4171.B50

VC4212.B50-VC4272.B50

Recommended

Recommended

Attention: installations that do not comply with the illustred procedure or or failure to carry out correct maintenance

Attention: installations that do not comply with the illustred procedure or failure to carry out correct maintenance

operations can cause the gate to derail and endanger the safety of persons and propriety

operations can cause the gate to fail and endanger the safety of persons and propriety

30

© 2019 D.J.A. Imports, Ltd. • www.DJAimports.com • (t) 718-324-6871

BiFold 1 of 4


6

9

BiFold 2 of 4

11 7

Operation to do before the gate is erected : • Dismount the kit unscrewing the fixing screws

8

• If galvanization or paint is quired protect all threaded holes • Reinstall the kit • Proceed from figure 12 with the installation of the kit and gate on site

Attention: installations that do not comply with the illustred procedure or failure to carry out correct maintenance

Attention: installations that do not comply with the illustred procedure or failure to carry out correct maintenance

operations can cause the gate to fail and endanger the safety of persons and propriety

operations can cause the gate to fail and endanger the safety of persons and propriety

31

© 2019 D.J.A. Imports, Ltd. • www.DJAimports.com


12

15

13 16

Lubrificate as neened Every 3 months

14

Attention: installations that do not comply with the illustred procedure or failure to carry out correct maintenance

Attention: installations that do not comply with the illustred procedure or failure to carry out correct maintenance

operations can cause the gate to fail and endanger the safety of persons and propriety

operations can cause the gate to fail and endanger the safety of persons and propriety

32

Š 2019 D.J.A. Imports, Ltd. • www.DJAimports.com

BiFold 3 of 4


DIMENSIONING TABLE A[m]

L [m] with B=0,07

Max weight S2 [Kg]

2 2,5 3 3,5 4 4,5 5

0,94 1,19 1,44 1,69 1,94 2,19 2,44

205 170 145 120 105 95 85

Example dimensions not in table A=2,8m B=0,07m (min 0,065 m) C=0,05m (da tabella sopra/from above table)

L=(A-B-C)/2 L=(2,8-0,07-0,05)/2 L=2,68/2 L=1,34 m

Max S2 leaf weight according to the L lenght

BiFold 4 of 4

Important: If motorized set soft starts and stops to avoid elastic effects between the leafs

Maintenance To maintain these parts in good and safe working conditions it is necessary to follow these steps: 1.

DIMENSION TABLE

2.

A min-max [m]

B min [mm]

C [mm]

D [mm]

H

1,9 - 5

65

50

Min.50

Near the Engine

DIMENSIONAMENTO ANTE - LEAF DIMENSIONING

L min [m]

Q [mm]

0,89

50

3. 4.

After gate assembly is completed, perform a few manual opening and closing cycles, make sure there are no loose parts and periodically lubricate all bearings and junction points. In case of accidental shock caused by moving vehicles or other external factors, check parts for external damages. In case of irreparable damage, replace with a new part. Always check the gate by manually opening a few opening and closing cycles. All maintenance procedures must be performed by trained technicians. If the gate has any difficulty of movement or in presence of abnormal oscillations, the gate must be checked for worn parts and must be replaced if necessary. Gates working in harsh ambient conditions, such as; hight humidity, salt, acids, dust or temperatures above 120°C will require special attention and frequent maintenance. For motorized gates, pay special attention when selecting the operational speeed. Soft starts and stops are highly recommended: • High speed of operation, and hard starts and stops may result in loosen nuts, bolts and irreparable damage.

Attention: installations that do not comply with the illustred procedure or failure to carry out correct maintenance

Attention: installations that do not comply with the illustred procedure or failure to carry out correct maintenance

operations can cause the gate to fail and endanger the safety of persons and propriety

operations can cause the gate to fail and endanger the safety of persons and propriety

33

© 2019 D.J.A. Imports, Ltd. • www.DJAimports.com


info@facsrl.com

Tel.+39 0444 976241

1

S1

2

S1

3

S1

4

S1

KIT TELESCOPIC 2 LEAFS Descrizione This kit is made of galvanized steel ideal for installation on cantilever gates. A stainless steel wire is used to transfer the telescopic motion. A gate with this system can be motorized. The leaves moves simultaneously sliding on ground rails and have the advantage of taking less space compared to a single ground track cantilever gate when the gate is in the open position. This feature makes the product ideal for sites where space is limited.

Family of parts

S1

KA5100

S2

Two-Leaf Telescopic 1 of 3 KA 5100.004/008

Elenco parti - Component list 1xVA5101.004/008/011/015

1

1xVA5201.004

2

1 x VA3501.A30/B40

3

NO

1-2xVA3502.N34

KA 5100.011/015

4 5

S1

6

1

1-2-3-4xVA5301.002

VA5401.003/006 Optional

VA5411.001 Optional

2

Articoli complementari Complementary articles

5 3

4

Attention: installations that do not comply with the illustred procedure or or failure to carry out correct maintenance

Attention: installations that do not comply with the illustred procedure or or failure to carry out correct maintenance

operations can cause the gate to derail and endanger the safety of persons and propriet

operations can cause the gate to derail and endanger the safety of persons and propriety

34

Š 2019 D.J.A. Imports, Ltd. • www.DJAimports.com


7

S1

8

S1

13

S1

14

S1

KA 5100.004/008

1

KA 5100.011/015 2

3

9

S1

10

A

S1

15

Two-Leaf Telescopic 2 of 3

16

S1 S2

1 x KA 5100.004/008 2 x KA 5100.011/015

KA 5100.004/008 1 S2

S1

2 KA 5100.011/015

3 S2

11

S2

KA 5100.004/008

12

17

S1

18

KA 5100.011/015

S1

S2

Attention: installations that do not comply with the illustred procedure or or failure to carry out correct maintenance

Attention: installations that do not comply with the illustred procedure or or failure to carry out correct maintenance

operations can cause the gate to derail and endanger the safety of persons and propriety

operations can cause the gate to derail and endanger the safety of persons and propriety

35

Š 2019 D.J.A. Imports, Ltd. • www.DJAimports.com


TABELLA DIMENSIONAMENTO - DIMENSIONING TABLE

S2

S1

Importante Important

TABELLA DIMENSIONI - DIMENSION TABLE Codice/ Code

A max [m]

C [mt]

D min[mm]

S2 max[kg]

KA 5100.004 KA 5100.008 KA 5100.011 KA 5100.015

4 8 11,4 15,4

0,3 0,3 0,6 0,6

50 50 70 70

300 300 400 400

DIMENSIONAMENTO ANTE - SECTIONS DIMENSIONING Apertura Opening [A]

Codice kit Kit Code

L [mt] con/with B=0,08

3 4 5 6 7 8 9 10 11 12 13 14 15

KA 5100.004 KA 5100.004 KA 5100.008 KA 5100.008 KA 5100.008 KA 5100.008 KA 5100.011 KA 5100.011 KA 5100.011 KA 5100.015 KA 5100.015 KA 5100.015 KA 5100.015

1,84 2,34 2,84 3,34 3,84 4,34 5,14 5,64 6,14 6,64 7,14 7,64 8,14

Esempio misure fuori tabella Example dimensions not in table A=3,5mt B=0,06mt (che scegliete voi/that you choose) C=0,3mt (da tabella sopra/from above table)

L=[(A+B)/2]+C L=[(3,5+0,06)/2]+0,3 L=[(3,56)/2]+0,3 L=1,78+0,3 L=2,08

Maintenance To maintain these parts in good and safe working conditions it is necessary to follow these steps: 1. 2. 3. 4.

After gate assembly is completed, perform a few manual opening and closing cycles, make sure there are no loose parts and periodically lubricate all the system. In case of accidental shock caused by moving vehicles or other external factors, check parts for external damages. In case of irreparable damage, replace with a new part. Always check the gate by manually opening a few opening opening and closing cycles. All maintenance procedures must be performed by trained technicians. If the gate has any difficulty of movement or in presence of abnormal oscillations, the gate must be checked for worn parts replaced if necessary. Gates working in harsh ambient conditions, such as; hight humidity, salt, acids, dust or temperatures above 120°C will require special attention and frequent maintenance. For motorized gates, pay special attention when selecting the operatioonal speeed. Soft starts and stops are highly recommended: • High speed of operation, and hard starts and stops will be stressful to the system and it may result in loosen nuts, bolts and irreparable damage. • Low operational speeds may cause an elastic effect betwen the leaves Attention: installations that do not comply with the illustred procedure or or failure to carry out correct maintenance operations can cause the gate to derail and endanger the safety of persons and propriety

36

© 2019 D.J.A. Imports, Ltd. • www.DJAimports.com

Two-Leaf Telescopic 3 of 3


FAC-ST_KA5102-Eng_02.doc

info@facsrl.com

Tel.+39 0444 976241

1

S1-S2

2

S1-S2

ARTICLES FOR TELESCOPIC SLIDING MULTI-LEAF GATE Description The Kit parts are made in galvanized steel optimized for use on telescopic sliding gates having up to 3 leaves . For use with 4 leaves is possible, but we recommend special attention and care. In such cases, pay particular attention to any friction and the free sliding of the leaves. A reduction gear may be required. The kit is designed to be mounted on right side (for the left side version consult the specific manual section)

Versione DX/Right version

Lato/Side B

Articles family KA5102

Lato strada/Road side A

Controllo posizione Check positions

S1 S2 Sn 3

Lato interno/Internal side B

S1-S2

4

Allentare/Loosen

S1-S2 Tendere in sequenza a bisogno Tighten in sequence as needed

1

2 3

4

1

Lista Componenti/Componet list

2 1xVA5102.002/004

1

1xVA5202.004

2

1xVA3502.N34

4-7xVA5302.001

3

4 5

S1-S2 Lato/Side A

1xVA3203.A30/B40 Optional

VA5401.003/006 Optional

VA5411.001 Optional

6

S1-S2

Lato/Side B

Articoli complementari Complementary articles

Attention: installations that do not comply with the illustred procedure or failure to carry out correct maintenance

Attention: installations that do not comply with the illustred procedure or failure to carry out correct maintenance

operations can cause the gate to fail and endanger the safety of persons and propriet

operations can cause the gate to fail and endanger the safety of persons and propriet

37

Š 2019 D.J.A. Imports, Ltd. • www.DJAimports.com

Multi-Leaf Telescopic 1 of 4


7

S1-S2

8

S1-S2

14

13

Lato/Side B

S1

1 Lato/Side A 2 Fissare in sequenza Tighten in sequence 9

S1

10

Vite di sicurezza Safety screws

15

S2-Sn

Vite di sicurezza Safety screws

16

Sn

S2 Lato/Side A Lato/Side B

12

11

17

S2-Sn

18

S2

Sn

S2

Sn

Lato/Side B

S1

S2

Lato/Side B

Attention: installations that do not comply with the illustred procedure or failure to carry out correct maintenance

Attention: installations that do not comply with the illustred procedure or failure to carry out correct maintenance

operations can cause the gate to fail and endanger the safety of persons and propriet

operations can cause the gate to fail and endanger the safety of persons and propriet

38

Š 2019 D.J.A. Imports, Ltd. • www.DJAimports.com

Multi-Leaf Telescopic 2 of 4


19

S1-S2

Versione Sinistra/Left version

Carter di copertura / Cover carter

Stesse istruzioni ma da interpretare in senso opposto/ Same instructions but to be interpreted in the opposite direction Attenzione soprattutto ai punti sotto indicati/ Pay attention to the points listed below •

Rimontare tutti i kit aggancio nel verso opposto/ Install all the kit coupling in the opposite direction

Preparare le ante ( fig. 8-9-10 ) in modo opposto/ Prepare the leaves (imm. 8-9-10) in the opposite way

Lato strada/Road side

S1

S2

Sn

Multi-Leaf Telescopic 3 of 4

Lato interno/Internal side Destro/Right

8

S1-S2

Lato/Side A

Sinistro/Left 9

S1

10

Lato/Side A

S2-Sn

Lato/Side B

Attention: installations that do not comply with the illustred procedure or failure to carry out correct maintenance

Attention: installations that do not comply with the illustred procedure or failure to carry out correct maintenance

operations can cause the gate to fail and endanger the safety of persons and propriet

operations can cause the gate to fail and endanger the safety of persons and propriet

39

© 2019 D.J.A. Imports, Ltd. • www.DJAimports.com


TABELLA DIMENSIONAMENTO - DIMENSIONING TABLE

Esempio calcolo lunghezza anta L x misure fuori tabella Example leaf calculation length L x measures not in table n=3

Sn

S2

(numero ante/leaves number)

A=9,6mt B=0,06mt C=0,35mt

S1

(da tabella sopra/from above table)

L=[(A+B)/n]+C L=[(9,6+0,06)/3]+0,35=3,57mt

Esempio scelta kit/Example kit choice A/n fino a 2mt KA5102.002 - A/n up to 2 meters KA5102.002 A/n maggiore di 2 fino a 4 KA5102.004 -A/n greater than 2 up to 4 KA5102.004

A=9,6mt n=3 9,6/3 =3,2mt

Kit KA5102.004

Numero kit/ kit number= n-1

3-1 = 2

Technical Specifications 1. 2.

DIMENSIONAMENTO ANTE - LEAF DIMENSIONING Apertura Opening A(m) 3 4 5 6 7 8 9 10 11 12 Peso max x anta (Kg) Max leaf weight (Kg)

L(m) dipende dal numero di ante con B=0,08m L(m) depending on the number of leaves with B=0,08m

n=2 Ante-Leaves C(m) min 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35

L(m) 1,89 2,39 2,89 3,39 3,89 4,39

Kit 1xKA5102.002 1xKA5102.002 1xKA5102.004 1xKA5102.004 1xKA5102.004 1xKA5102.004 -

n=3 Ante-Leaves C(m) min 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35

400

L(m) 1,38 1,71 2,04 2,38 2,71 3,04 3,38 3,71 4,04 4,38

Kit 2xKA5102.002 2xKA5102.002 2xKA5102.002 2xKA5102.002 2xKA5102.004 2xKA5102.004 2xKA5102.004 2xKA5102.004 2xKA5102.004 2xKA5102.004

200

3. 4. 5.

The installation of safety strikes and safety screws (fig.15-16) is compulsory To select the right automation, is necessary to calculate the weight of the gate by adding the weight of the first leaf S1to twice the weight of the second leaf S2 to the triple of the third and so on • Calculate mass = WeightS1 + (2 x WeightS2)+ (3 x WeightS3)+……. The raccomanded automation: 24Volt DC The ideal traction is that one just enough to keep the wire stretched. An excessive traction of the wire will shortens its work life Maximum Sn closing speed = 0.18m/s • Fast and hard start and stops will result in system failure • Accelerations, decelerations and high speed variations could cause an elastic effect between the leaves during movement.

Maintenance To maintain these parts in good and safe working conditions it is necessary to follow these steps: 1. After gate assembly is completed, perform a few manual opening and closing cycles, make sure there are no loosen parts and ensure that the cable is lubricated along its entire length with specific grease included in the package (pic.19). Check the system maximum every 8000 cycles and periodically every 3 months to make sure there are no loosen parts and and to verify that the system is properly lubricaded. 2. In case of loosen wire check alla clamps and follow the tensioning procedure 3. In case of accidental shock caused by moving vehicles or other external factors, check parts for external damages. In case of irreparable damage, replace with a new part. Always check the gate by manually opening a few opening and closing cycles. All maintenance procedures must be performed by trained technicians. 4. If the gate has any difficulty of movement or shows abnormal oscillations, the gate must be checked for worn parts and must be replaced if necessary. Gates working in harsh ambient conditions, such as hight humidity, salt, acids, dust or temperatures above 120°C will require special attention and frequent maintenance.

Attention: installations that do not comply with the illustred procedure or failure to carry out correct maintenance

Attention: installations that do not comply with the illustred procedure or failure to carry out correct maintenance

operations can cause the gate to fail and endanger the safety of persons and propriet

operations can cause the gate to fail and endanger the safety of persons and propriet

40

© 2019 D.J.A. Imports, Ltd. • www.DJAimports.com

Multi-Leaf Telescopic 4 of 4


Contact Us! For questions on any of D.J.A.’s line of gate hardware or ornamental steel, please email us at: info@DJAimports.com

D.J.A. Imports – where innovation, Or Visit us at: www.DJAimports.com Or Call us at: 718-324-6871 D.J.A. is a Proud Member Of:

41

© 2019 D.J.A. Imports, Ltd. • www.DJAimports.com • (t) 718-324-6871

quality, and service meet. D.J.A. is proud to be the trendsetter in distinctive ornamental architectural steel designs. D.J.A. is the trailblazer in supplying cantilever gate systems for sliding gates and doors, overhead, bi-fold gate and door hardware.


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