70 en by DME Europe

Mold Cooling

PTLH VM

INTERNE INTERN

CONNECTOR PLUGS FLOW CHANNEL

Jiffy

for max. Ød = 6 --> diagram N6 for max. Ød = 9 --> diagram N9 for max. Ød = 16 --> diagram N16

P. 10/11 P. 12/13 P. 14/15

Euro for max. Ød = 6 --> diagram 9 for max. Ød = 9 --> diagram 13

P. 30/31 P. 32/33

Content

DME Jiffy Series Couplings...............................................................................................................401 Push-to-Lock™.......................................................................................................417 Spare Parts............................................................................................................ 421

Euro Series Couplings.............................................................................................................. 424 Push-to-Lock™...................................................................................................... 433 Safety Couplings................................................................................................... 436

Accessories Nipples.................................................................................................................. 437 Hoses.................................................................................................................... 439 Clamps.................................................................................................................. 442 Baffles................................................................................................................... 445 Cooling Cores........................................................................................................ 456 Duo Press.............................................................................................................. 457 Heat Transfer Rods................................................................................................ 458 O-rings................................................................................................................... 465 Cooling Manifold................................................................................................... 469

Technical Data Technical Data....................................................................................................... 473

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399

DME Standard - Jiffy-Tite Connectors DME Jiffy-Tite plugs used with DME Jiffy-Tite (flow-through) type sockets and DME Jiffy-Matic (automatic shut off type) sockets are designed for use with plastics molds and die cast dies in water, air or oil lines.They feature a combination brass and stainless steel leak proof construction; have a maximum rated capacity of 13 bar and withstand temperatures of up to 200째C with supplied Viton seals. DME Jiffy-Tite and Jiffy-Matic sockets can be used interchangeably with the same Jiffy-Tite plugs already in your mold or die. Comparable sizes of both type sockets have the same OD permitting interchangeability even when the plugs are flush mounted. Seals and hose barbs are easily replaceable saving cost.

Cooling Items Jiffy Tite Range The Jiffy-Tite plugs and sockets provide a quick connect & disconnect method of changing heating & cooling hoses to the mold, as well as, from water manifolds or supply source. It is important to cool the mold so that the plastic material cools as quickly as possible to set up the part sufficiently so that it can be ejected from the mold as quick as possible for short cycle time. This helps to maintain part appearance & flow of material. Countersunk plugs can easily be connected and disconnected because of the extended sleeve. The angular connections prevent kinks from forming in the hose. Working Pressure PB = 13 bar, maximum static working pressure with safety factor 4 to 1. Working Temperature* -15°C up to +200°C depending on the medium.

Advantages Available in single shut-off, double shut-off or straight-through versions. The shut-off couplings (with valve) are equipped with nickel plated sleeves for quick and accurate visual differentiation. Couplings foreseen with the Replaceable Viton® Seal. Easy to change with Seal Removal Tool for customers benefit. They are known for their larger flow through-holes what results in more flow, faster cycle times and greater cooling. Jiffy-Seal® Pre-applied Thread Sealant on all male nipples Material Coupling Back Body Valve Body Sleeve Sleeve Valve Locking Balls Seals Spring & Locking Rings Plug Plug Profile Adapter Valve Spring and Locking Ring Seal

Brass Brass Brass (without Valve) Brass, Nickel Plated (with valve) Brass AISI 420 Viton® AISI 301 Brass Brass Brass AISI 301 Viton®

Safety instructions: In the event of incorrect selection, incorrect and improper use, quick connect couplings and their accessories may cause damage to property and personal injury ! The consequences of incorrect selection, incorrect and improper use may be: 2 Ends of hoses, coupling and plug components or accessories may fly around. 2 Contact with fluids that are damaging to the health, toxic, cold or hot. 2 Leakage of fluids under high pressure. 2 Explosion or combustion of leaking fluids. 2 Injuries and damage caused by uncontrolled movements of system parts through drop in fluid pressure.

402

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Cooling Items Operating Instructions

2 Coupling with two-handed operation : Couplings is effected by pushing back the sleeve, and at the same time, pushing the connector into the coupling. During the coupling make sure that the connector is pushed into the coupling as far as it will go. When the maximum push-in position has been reached, the sleeve must be released and only then the connector. The sleeve must move towards the connector until it reaches the same initial position as before actuation. It is important to check whether the lock has snapped into place by pulling the connector. 2 Caution ! Fluid may leak during coupling, especially with couplings that are under pressure. Make sure that any fluid that may leak under these circumstances does not create any hazard. 2 When Uncoupling without the built in valve (Jiffy-Tite速), it is essential that the fluid should be shut off before uncoupling. Uncoupling is affected by pushing back the sleeve. The coupling valve shuts off any further fluid supply, and at the same time the connector is pressed out of the coupling by the remaining fluid pressure and the valve spring. During uncoupling the connector must be firmly held in the hand in order to prevent it from spinning dangerously out of control.

Installation instructions

Before installation make sure that the selected quick coupling is suitable for the fluid to flow through it, with respect to its design , materials, seals, working pressure and working temperature. 2 The installation location of the quick coupling or the connector must be in such a way that the operator cannot injure himself through dangerous locations in the direct vicinity, eg. slipping, jamming, contamination or burning 2 When using hoses, the permissible operating pressure and temperature must not be exceeded. The hoses must be secured against slipping off the fittings with hose clamps. 2 The recommended direction of flow is from the coupling to the connector, insofar as nothing else is specified. 2 If no Jiffy-Seal速 Thread sealant available the threads must be coated with suitable sealing agents such as PTFE tape. 2 Covering caps and protected connectors are recommended for uncoupled connectors and couplings in order to prevent damage or contamination.

Maintenance Instructions

DME couplings are largely maintenance-free with standard applications and careful treatment, with the correct selection of coupling type and materials. We recommend a regular custom-made maintenance procedure, covering the following points: 2 External visual inspection of the DME coupling combination. In the event of dirt accumulation in the functional area of coupling and connector this must be cleaned. The following properties require replacement of the parts in question: torn, damaged, very dirty or corroded parts, leaks in clutch of connector parts. 2 Replacement intervals for quick connect couplings or replacement of the Viton seal with the Jiffy Seal Removal Tool JSTK-235

Operating Combinations PCS-Series** male plugs with SVK-Series sockets (equivalent size)

Std. male, female or extension plugs with SVK-Series sockets (equivalent size)

VALVES CLOSED

VALVE CLOSED

VALVES OPEN

VALVE OPEN

** The PCS-Series Jiffy Matic Male plugs can only be used for two-way shut-offs and must be used with the SVK-Series Jiffy-Matic Sockets.

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403

DME Jiffy N6 FLOW CHANNEL max. Ød = 6

404

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DME Jiffy N6

Spare Parts

Accessories

Not for “Push-to-Lock”

For “Push-to-Lock”

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405

DME Jiffy N9 FLOW CHANNEL max. Ød = 9

406

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DME Jiffy N9

Spare Parts

Accessories

Not for “Push-to-Lock”

For “Push-to-Lock”

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407

DME Jiffy N16 FLOW CHANNEL

408

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DME Jiffy N16

Spare Parts

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409

DME Jiffy N

Connector plugs with PTFE seal REF N 6-1/8” A N 6-MA N 6-1/4” A N 6-3/8” A N 9-1/8” A N 9-1/4” A N 9-3/8” A N 9-MA N 9-1/2” A N 16-1/2” A N 16-3/4” A

R 1/8” BSPT M10x1 1/4” BSPT 3/8” BSPT 1/8” BSPT 1/4” BSPT 3/8” BSPT M10x1 1/2” BSPT 1/2” BSPT 3/4” BSPT

d 6 6 6 6 9 9 9 6 9 16 16

L 24,0 23,0 29,0 30,0 30,0 34,0 34,0 29,5 39,0 44,0 45,0

A 22 22 26 30 26 26 30 26 37 32 38

B 18 18 20 22 26 26 28 26 28 38 40

H 17 17 19 21 25 25 26 25 26 37 38

SW 13 13 16 19 14 16 19 16 24 22 29

Connector plug with inner hexagon REF

R 3/8” BSPT

N 9-3/8” AH

d1 9,4 9,4 9,4 9,4 13,5 13,5 13,5 13,5 13,5 19,9 19,9

Mat.: Brass

d1 13,5

Mat.: Brass

d 9

L 34

D1 21

A 30

B 28

H 26

Connector plug with inner hexagon REF N6 1/8 AHN N6 M10x1 AHN N6 1/4 AHN N6 M14x1,5 AHN N9 1/4 AHN N9 M14x1,5 AHN N9 M16x1,5 AHN N9 3/8 AHN

R 1/8” BSPT M10x1 1/4” BSPT M14x1,5 1/4” BSPT M14x1,5 M16x1,5 3/8” BSPT

d 6 6 6 6 9,3 9,3 9,3 9,3

d1 9,4 9,4 9,4 9,4 13,5 13,5 13,5 13,5

Series N6 N6 N6 N6 N9 N9 N9 N9 N9 N16 N16

Series N9

Mat.: Brass

L 23 23 28 28 34 34 35 35

l1 9 9 14 14 14 14 14 14

A 22 22 26 26 26 26 30 30

B 16 16 16 16 22 22 23 23

H 14 14 14 14 20 20 21 21

SW SW1 Series 11 5 N6 11 5 N6 16 5 N6 16 5 N6 16 8 N9 16 8 N9 19 8 N9 19 8 N9

• the Jiffy inner hexacon connector plugs enable easy mounting where space is limited when working with a wrench • complete range supplied with thread sealant

Connector plugs for FSK and FSVK REF FN 9-14 A FN 9-38 A FN 16-38 A FN 16-38 AL FN 16-12 A FN 16-12 AL

Rp 1/4” BSP 3/8” BSP 3/8” BSP 3/8” BSP 1/2” BSP 1/2” BSP

A 30 30 32 32 32 32

B 23,5 23,5 29,5 29,5 29,5 29,5

d1 13,5 13,5 19,9 19,9 19,9 19,9

Mat.: Brass

d 9 9 15 15 15 15

L 34 34 40 53 45 54

l1 11,5 11,5 11,5 24,5 16,5 25,5

SW 16 19 22 22 22 22

Series N9 N9 N16 N16 N16 N16

All Male plugs (including PCS-Series) and extension plugs are now supplied with Jiffy-seal™ thread sealant . Eliminating the initial need for joint tape or compound.

410

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CAD reference point

DME Jiffy Shut-off connector plugs for SVK REF PCS 6-14 A PCS 6-38 A PCS 9-14 A PCS 9-38 A PCS 9-12 A PCS 16-12 A PCS 16-34 A

R 1/4” BSPT 3/8” BSPT 1/4” BSPT 3/8” BSPT 1/2” BSPT 1/2” BSPT 3/4” BSPT

d1 9,4 9,4 13,5 13,5 13,5 19,9 19,9

d 6 6 9 9 9 15 15

Mat.: Brass

L 29,0 29,5 34,0 34,0 37,0 44,4 44,4

A 28 30 28 30 35 35 42

B 20 20 27 28 28 34 32

H 18 18 25 26 26 32 30

SW 16 19 16 19 24 7/8” 1 1/8”

Connector plugs REF N 6-1/8” I N 6-1/4” I N 6-3/8” I N 9-1/4” I N 9-3/8” I N 9-1/2” I

d1 9,4 9,4 9,4 13,5 13,5 13,5

d 6 6 6 9 9 9

L 28 32 34 37 39 46

SW 13 16 19 16 19 24

Connector plugs for FSK and FSVK REF FN 9-18 I FN 9-14 I FN 16-38 I FN 16-12 I

Rp 1/8” BSP 1/4” BSP 3/8” BSP 1/2” BSP

d1 13,5 13,5 19,9 19,9

d 9 9 15 15

L 32 37 40 45

Series N9 N9 N16 N16

Mat.: St. 55 DIN 2391

L 140 150 170 190

SW1 13 16 19 24

SW2 14 17 22 27

CAD reference point

DS 1314 DS 1617 DS 1922 DS 2427

SW 16 19 22 24

Series N6 N6 N6 N9 N9 N9

Mat.: Brass

Socket wrenches REF

Series N6 N6 N9 N9 N9 N16 N16

Mat.: Brass

Rp 1/8” BSP 1/4” BSP 3/8” BSP 1/4” BSP 3/8” BSP 1/2” BSP

PCS

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411

DME Jiffy ATN

Angle nipples REF ATN 9 ATN 13

EJP

R 1/8” BSPT 1/4” BSPT

Series

9,4

23,0

13,5

24,5

Extension pipes REF EJP 2514 EJP 2516 EJP 2518 EJP 2524 EJP 2526 EJP 2528 EJP 2534 EJP 2536 EJP 2538

EJP

Mat.: Brass

Rp 1/8” BSP 1/8” BSP 1/8” BSP 1/4” BSP 1/4” BSP 1/4” BSP 3/8” BSP 3/8” BSP 3/8” BSP

Mat.: Brass

d1 9,4 9,4 9,4 9,4 9,4 9,4 9,4 9,4 9,4

d 6,3 6,3 6,3 6,3 6,3 6,3 6,3 6,3 6,3

L 100 150 200 100 150 200 100 150 200

A 61 61 61 61 61 61 61 61 61

SW 12 12 12 15 15 15 18 18 18

Extension pipes REF

Rp 1/8” BSP 1/8” BSP 1/8” BSP 1/4” BSP 1/4” BSP 1/4” BSP 3/8” BSP 3/8” BSP 3/8” BSP

Mat.: Brass

d1 13,5 13,5 13,5 13,5 13,5 13,5 13,5 13,5 13,5

d 6,3 6,3 6,3 9,5 9,5 9,5 9,5 9,5 9,5

L 100 150 200 100 150 200 100 150 200

A 61 61 61 61 61 61 61 61 61

SW 15 15 15 15 15 15 18 18 18

Series N9 N9 N9 N9 N9 N9 N9 N9 N9

CAD reference point

EJP 3514 EJP 3516 EJP 3518 EJP 3524 EJP 3526 EJP 3528 EJP 3534 EJP 3536 EJP 3538

Series N6 N6 N6 N6 N6 N6 N6 N6 N6

412

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DME Jiffy Brass extension pipes REF BEP-1810 BEP-1415

R 1/8” BSPT 1/4” BSPT

Mat.: Brass

Series

100

9,4

150

13,5

Brass extension pipes REF BEP-1815 BEP-1825 BEP-1425

L 150 250 250

Mat.: Brass

SW 11 11 15

d 6 6 9

d1 9,4 9,4 13,5

d2 10 10 14

Hose Nipples REF

Series N6 N6 N9

Mat.: Brass

d 6,0 9,0 15,5 6,0 9,0 14,0

d1 9,4 13,5 19,9 9,4 13,5 19,9

d2 10 14 20 -

L1 17 21 46 24 28 28

L 39,0 41,0 91,0 37,0 48,0 63,5

fits hose ID 3/8” 1/2” 3/4”

BEP

STN / STN PL

Series N6 N9 N16 N6 N9 N16

CAD reference point

STN 9 STN 13 STN 19 STN 9 PL STN 13 PL STN 19 PL

BEP

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413

DME Jiffy Jiffy Matics straight with valve REF SVK-106 SVK-109 SVK-111 SVK-113 SVK-119

SVK (90°)

SVK-206 SVK-209 SVK-211 SVK-213 SVK-219

SVK-306 SVK-309 SVK-311 SVK-313 SVK-319

Flow-thru type

VALVES CLOSED

d1 9,5 9,5 13,6 13,6 20,0

414

D 17,0 17,0 22,6 22,6 30,0

l1 27 27 27 27 46

d2 5 6 9 9 16

l2 57 57 68 68 103

Series N6 N6 N9 N9 N16

Mat.: Brass-stainless steel

d 7,3 10,5 12,2 14,0 20,0

D 17,0 17,0 22,6 22,6 30,0

A 38 38 52 52 74

l1 27 27 27 27 46

l2 34 34 37 37 69

Series N6 N6 N9 N9 N16

Mat.: Brass-stainless steel

d 7,3 10,5 12,2 14,0 20,0

D 17,0 17,0 22,6 22,6 30,0

A 38 38 52 52 74

l1 27 27 27 27 46

l2 34 34 37 37 69

Series N6 N6 N9 N9 N16

Jiffy-Matic® Sockets Automatic shut-off type

VALVE CLOSED

Jiffy-Tite sockets have a large thru hole to provide unrestricted flow. VALVES OPEN

d 7,3 10,5 12,2 14,0 20,0

Jiffy Matics 45° with valve REF

Jiffy-Tite® Sockets

d2 5 6 9 9 16

Jiffy Matics 90° with valve REF

SVK (45°)

d1 9,5 9,5 13,6 13,6 20,0

Mat.: Brass-stainless steel

VALVE OPEN

Jiffy-Tite & Jiffy-Matic sockets can be used interchangeably with the same Jiffy-Tite plugs already in your mold or die. Comparable sizes of both type sockets have the same O.D., permitting interchangeability even when the plugs are flush mounted.

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CAD reference point

SVK

DME Jiffy Jiffy Tites straight REF SK-106 SK-109 SK-111 SK-113 SK-119

d1 9,5 9,5 13,6 13,6 20,0

Mat.: Brass-stainless steel

d2 5 6 9 9 16

d 7,3 10,5 12,2 14,0 20,0

D 17,0 17,0 22,6 22,6 30,0

l1 25 25 25 25 32

Jiffy Tites 90째 REF SK-206 SK-209 SK-211 SK-213 SK-219

d1 9,5 9,5 13,6 13,6 20,0

d2 5 6 9 9 16

d 7,3 10,5 12,2 14,0 20,0

D 17,0 17,0 22,6 22,6 30,0

A 38 38 52 52 68

l1 27 27 27 27 46

l2 34 34 37 37 69

Series N6 N6 N9 N9 N16

Mat.: Brass-stainless steel

d1 9,5 9,5 13,6 13,6 20,0

d2 5 6 9 9 16

d 7,3 10,5 12,2 14,0 20,0

D 17,0 17,0 22,6 22,6 30,0

A 38 38 52 52 67

l1 27 27 27 27 46

l2 34 34 37 37 69

SK (90째)

SK (45째)

Series N6 N6 N9 N9 N16

CAD reference point

SK-306 SK-309 SK-311 SK-313 SK-319

Series N6 N6 N9 N9 N16

Mat.: Brass-stainless steel

Jiffy Tites 45째 REF

l2 52 52 62 62 77

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415

DME Jiffy Female Jiffy Matics with valve REF SVK-200 SVK-300 SVK-500

FSVK

FSVK-106 V FSVK-111 V FSVK-119 V

SK-200 SK-300 SK-500

Series

9,5

17,0

1/2”

13,6

22,6

3/8”

20,0

30,0

1 1/8”

N16

Rp 1/4” BSP 3/8” BSP 1/2” BSP

Mat.: Brass-stainless steel

Series

9,5

17,0

30,5

8,0

1/2”

13,6

22,6

41,0

8,5

3/8”

17,5

30,6

57,0

7,0

1 1/8”

N16

Mat.: Brass-stainless steel

Rp 1/8” BSP 1/4” BSP 1/2” BSP

Series

9,5

17,0

1/2”

13,6

22,6

3/8”

20,0

30,0

1 1/8”

N16

Jiffy Tites REF FSK-206 V FSK-211 V FSK-219 V

416

Female Jiffy Tites REF

FSK

Jiffy Matics with valve REF

SK 200-300-500

Rp 1/8” BSP 1/4” BSP 1/2” BSP

Mat.: Brass-stainless steel

Rp 1/4” BSP 3/8” BSP 1/2” BSP

Series

9,5

17,0

30,5

7,0

1/2”

13,6

22,6

41,0

8,0

3/8”

17,5

30,6

51,0

8,5

1 1/8”

N16

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CAD reference point

SVK 200-300-500

DME Push-to-Lock DME Jiffy-Loktm sockets used with special Push-to-Locktm hose do not require the use of a hose clamp for hose retention. The special hose is simply pushed onto the stem and will stay on without any additional fasteners, even under conditions of severe temperature, vibration and pressure. The sockets have a blue plastic collar, purely for identification, to cover the cut end of the hose. Jiffy-Loktm sockets are compatible with standard Jiffy sockets/plugs. They are made of exactly the same brass and use the same high quality Viton seals. Use special Push-to-Locktm hose (PTLH) only. Jiffy-Loktm connector sockets are for use with water and water-based coolants only. Although the Sockets are suitable to temperatures to 200째C observe the temperature ratings of the hose. Never exceed 13 bar

DME Jiffy SVK - PL

Jiffy Lok straight with valve “Push-to-Lock” REF SVK-106-PL SVK-109-PL SVK-111-PL SVK-113-PL

SVK - 90° PL

d2 5 6 6 9

fits 1/4” 3/8” 3/8” 1/2”

D 17,0 17,0 22,6 22,6

Jiffy Lok 90° with valve “Push-to-Lock” REF SVK-206-PL SVK-209-PL SVK-211-PL SVK-213-PL

SVK - 45° PL

d1 9,5 9,5 13,6 13,6

d2 5 6 6 9

fits 1/4” 3/8” 3/8” 1/2”

D 17,0 17,0 22,6 22,6

REF

d1 9,5 9,5 13,6 13,6

d2 5 6 6 9

fits 1/4” 3/8” 3/8” 1/2”

D 17,0 17,0 22,6 22,6

l1 27 27 27 27

l2 57 57 68 68

Series N6 N6 N9 N9

Mat.: Brass-stainless steel

A 38 38 52 52

Jiffy Lok 45° with valve “Push-to-Lock”

SVK-306-PL SVK-309-PL SVK-311-PL SVK-313-PL

Mat.: Brass-stainless steel

l1 27 27 27 27

l2 34 34 37 37

Series N6 N6 N9 N9

Mat.: Brass-stainless steel

A 38 38 52 52

l1 27 27 27 27

l2 34 34 37 37

Series N6 N6 N9 N9

Jiffy-Lok® Connector Sockets

With clampless hose stems for use with “Push-to-Lock” type hose

418

CAD reference point

3 Saves set-up time by eliminating the need for hose clamps. 3 Popular sizes for interchangeability with existing Jiffy-Tite, Jiffy-Matic sockets. 3 More compact and consistently sized than competitive sockets. 3 Leakproof brass and stainless steel construction. 3 Replaceable seals and valves for long service life.

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DME Jiffy Jiffy Lok Straight “Push-to-Lock” REF SK-106-PL SK-109-PL SK-111-PL SK-113-PL SK-119-PL

d1 9,5 9,5 13,6 13,6 20,0

d2 5 6 6 9 14

Mat.: Brass-stainless steel

fits 1/4” 3/8” 3/8” 1/2” 3/4”

D 17,0 17,0 22,6 22,6 30,0

Jiffy Lok 90° “Push-to-Lock” REF SK-206-PL SK-209-PL SK-211-PL SK-213-PL SK-219-PL

d1 9,5 9,5 13,6 13,6 20,0

d2 5 6 6 9 14

fits 1/4” 3/8” 3/8” 1/2” 3/4”

REF

d1 9,5 9,5 13,6 13,6 20,0

d2 5 6 6 9 14

fits 1/4” 3/8” 3/8” 1/2” 3/4”

l2 52 52 62 62 77

D 17,0 17,0 22,6 22,6 30,0

A 38 38 52 52 68

l1 27 27 27 27 46

REF

l2 34 34 37 37 69

D 17,0 17,0 22,6 22,6 30,0

A 38 38 52 52 67

l1 27 27 27 27 46

l2 34 34 37 37 69

d2 -

L1 24 28 28

L 37,0 48,0 63,5

fits hose ID 3/8” 1/2” 3/4”

STN PL

Series N6 N9 N16

CAD reference point

d1 9,4 13,5 19,9

SK - 45° PL

Series N6 N6 N9 N9 N16

Mat.: Brass

d 6,0 9,0 14,0

SK - 90° PL

Series N6 N6 N9 N9 N16

Mat.: Brass-stainless steel

Hose Nipples

STN 9 PL STN 13 PL STN 19 PL

Series N6 N6 N9 N9 N16

Mat.: Brass-stainless steel

Jiffy Lok 45° “Push-to-Lock”

SK-306-PL SK-309-PL SK-311-PL SK-313-PL SK-319-PL

l1 25 25 25 25 32

SK - PL

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419

DME Jiffy JCB-SV

Mat.: Brass. Max. T: 200째C & 13,7 bar

Jiffy Matics Socket Adapter with valve O-Ring

REF

JCB-0200 SV

9,5

17,0

44,2

37,3

30,5

JCB-0300 SV

13,6

22,6

57,4

49,3

41,4

Description TWO - WAY SHUTOFF TWO - WAY SHUTOFF

Series N6 N9

Provides more compact port-to-port connections than conventional hose methodes.3 Socket adapter marked with cut-line groove for quick sizing of brass tube length.

JCB

REF JCB-0200 JCB-0300

JBT

REF

D 17,0 22,6

A 44,2 57,4

B 37,3 49,3

C 30,5 41,4

Description FLOW - THRU FLOW - THRU

JCB-0011 JCB-0013 200-8 300-8

Series N6 N9

Mat.: Brass

d1 5,4 7,8

D 7,9 11,1

R 0,3 0,3

L 457 457

L1 1,75 2,00

Sparepart for coolant bridge REF

420

d1 9,5 13,6

Brass Tube

JBT 0450 JBT 0570

JCB-200-300

Mat.: Brass. Max. T: 200째C & 13,7 bar

Jiffy Tite Socket Adapter

Series N6 N9

Mat.: Viton O-Ring

Series N6 N9 N6 N9

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DME Jiffy - spare parts 200 - 300 - 500

Collar springs REF 200-3 300-3 500-3

Series N6 N9 N16

200 - 300 - 500

Retainer rings REF 200-4 300-4 500-4

Series N6 N9 N16

200 - 300 - 500

Stainless steel balls REF 200-5 300-5 500-5

Series N6 N9 N16

Seals REF 200-8 300-8 500-8

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Mat.: Viton 220째C

200 - 300 - 500

Series N6 N9 N16

421

DME Jiffy - spare parts N / DK

Valves + springs REF

Series N6 N9 N16

N6-601 N9-601 DK-N16 V

JSTK

Jiffy Tite seal removal kit REF JSTK 235

Seals are replaceable saving costs. When worn out, simply replace the seal instead of the whole coupling. The Jiffy-Tite seal removal kit can be used for removal of connector seals from Jiffy-Matic sockets. Can also be used with Jiffy-Tite sockets to provide easier seal removal.

SEA

Adhesives REF SEA 03

T 204째C

Sealing tapes REF DB 1206 DB 1212

422

Max. T: 204째C - 10g

Info 10g

Mat.: PTFE Max.T=250째C

L 12 m 12 m

B 6 mm 12 mm

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DME Jiffy - spare parts Adapters REF N6-18 N9-14

Mat.: Brass

Rp1 UNEF 7/16”32 UNEF 5/8”24

Rp2 1/8” BSP 1/4” BSP

Series

Hose Nipples REF N6-6M N6-9M N9-11M N9-13M 500-19M

Mat.: Brass

Rp UNEF 7/16”32 UNEF 7/16”32 UNEF 5/8”24 UNEF 5/8”24 BSP 1/2”-14

Series

N16

90° Angles REF N6-90 N9-90 500-90

Mat.: Brass

Rp1 Rp2 UNEF 7/16”- UNEF 7/16”32 32 UNEF 5/8”- UNEF 5/8”24 24 1/2” NPT

Series

1/2” BSPT

N16

45° Angles REF

Rp1 UNEF 7/16”-32 UNEF 5/8”-24 1/2” NPT

Rp2 UNEF 7/16”-32 UNEF 5/8”-24 1/2” BSP

SW 15 21 26

N / 500

Series N6 N9 N16

CAD reference point

N6-45 N9-45 500-45

Mat.: Brass

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423

Euro 9 FLOW CHANNEL

424

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Euro 9

Not for “Push-to-Lock”

For “Push-to-Lock”

Accessories

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425

Euro 13 FLOW CHANNEL max. Ă&#x2DC;d = 9

426

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Euro 13

Not for “Push-to-Lock” For “Push-to-Lock”

Accessories

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427

Euro ST11

Open Connector plug REF ST11 9-M8x0,75 ST11 9-M10x1 ST11 9-R1/8” ST11 9-M14x1,5 ST11 9 R1/4” ST11 13-M14x1,5 ST11 13 R1/4” ST11 13 M16x1,5 ST11 13-R3/8”

ST11

Rp M8x0,75 M10x1 1/8” BSP M14x1,5 1/4” BSP M14x1,5 1/4” BSP M16x1,5 3/8” BSP

Mat.: Brass

d2 4,5 6,0 6,0 6,0 6,0 9,0 9,0 9,0 9,0

d4 9 9 9 9 9 13 13 13 13

L 24 24 24 26 26 26 26 26 26

L1 7 7 7 9 9 9 9 9 9

P (bar) 15 15 15 15 15 10 10 10 10

T (°C) 200 200 200 200 200 200 200 200 200

Connector plug with inner hexagon REF ST11 9-R1/8” H ST11 9-M10x1 H ST11 9-R1/4” H ST11 9-M14x1,5 H

Rp 1/8” BSP M10 x 1 1/4” BSP M14 x 1,5

d2 6 6 6 6

d4 9 9 9 9

SW 11 11 11 15 15 15 15 17 17

Mat.: Brass

L 24 24 26 26

L1 7 7 9 9

P (bar) 15 15 15 15

T (°C) 200 200 200 200

SW 11 11 15 15

SW1 5 5 5 5

• the inner hexacon connector plugs enable easy mounting where space is limited when working with a wrench • complete range supplied with thread sealant

ST11

Connector plug with inner hexagon REF ST11 13-R1/4” H ST11 13-M14x1,5 H ST11 13-M16x1,5 H ST11 13-R3/8” H

ST12

Rp 1/4” BSP M14 x 1,5 M16 x 1,5 3/8” BSP

d2 9,3 9,3 9,3 9,3

d4 13 13 13 13

Mat.: Brass

L L1 26 9 26 9 26 9 26 9

P (bar) 15 15 15 15

T (°C) 200 200 200 200

Hose Nipples REF

SW1 8 8 8 8

Mat.: Brass

d1 9 13

d2 6 9

d4 9 13

L 40 41

L1 17 25

CAD reference point

ST12 9 ST12 13

SW 15 15 17 17

428

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Euro Shut-off Connector plug REF ST13 9-M14x1,5 ST13 9-R1/4” ST13 13-M16x1,5 ST13 13-R3/8”

Rp M14x1,5 1/4” BSP M16x1,5 3/8” BSP

Mat.: Brass, O-ring: Viton

d2 6 6 9 9

d4 9 9 13 13

L 29 29 30 30

L1 12 12 12 12

P (bar) 15 15 10 10

T (°C) 200 200 200 200

Angle Connector plugs REF ST14 9-M8x0,75 ST14 9-M10x1 ST14 9-R1/8” ST14 13-M14x1,5 ST14 13-R1/4”

d2 4,5 6,0 6,0 9,0 9,0

d4 9 9 9 13 13

L 27 27 27 34 34

L1 9 9 9 9 9

Extension nipples REF

L2 23 23 23 25 25

SW 11 11 11 15 15

Mat.: Brass

d2 6 6 6 9 9 9

d4 9 9 9 13 13 13

d5 10 10 10 14 14 14

l3 21 21 21 23 23 23

L 120 240 360 150 300 450

ST14

ST15

SW 11 11 11 15 15 15

CAD reference point

ST15 9x120 ST15 9x240 ST15 9x360 ST15 13x150 ST15 13x300 ST15 13x450

SW 15 15 17 17

Mat.: Brass

R M8x0,75 M10x1 1/8” BSPT M14x1,5 1/4” BSPT

ST13

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429

Euro MK10

Quick Release coupling straight with valve REF MK10 - 9V MK10 - 13V

MK12

d2 6 9

d3 17 22

d4 9 13

L 47 61

L1 17 25

Quick Release coupling 45° with valve REF MK12 - 9V MK12 - 13V

MK15

d1 9 13

Mat.: Brass, O-ring: Viton

d1 9 13

d2 6 9

d3 17 22

d4 9 13

L 41 51

L1 17 25

d1 9 13

d2 6 9

d3 17 22

d4 9 13

L 41 51

P (bar) 15 10

T (°C) 200 200

Mat.: Brass, O-ring: Viton

L1 19 28

P (bar) 15 10

T (°C) 200 200

CAD reference point

MK15 - 9V MK15 - 13V

T (°C) 200 200

Mat.: Brass, O-ring: Viton

Quick Release coupling 90° with valve REF

P (bar) 15 10

430

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Euro Quick Release coupling straight REF MK100 - 9 MK100 - 13

d1 9 13

d2 6 9

d3 17 22

Mat.: Brass, O-ring: Viton

d4 9 13

L 47 61

L1 17 25

Quick Release coupling 45° REF MK120 - 9 MK120 - 13

d1 9 13

d2 6 9

d3 17 22

d4 9 13

L 41 51

L1 17 25

d1 9 13

d2 6 9

d3 17 22

P (bar) 15 10

T (°C) 200 200

Mat.: Brass, O-ring: Viton

d4 9 13

L 41 51

L1 19 28

P (bar) 15 10

MK120

MK150

T (°C) 200 200

CAD reference point

MK150 - 9 MK150 - 13

T (°C) 200 200

Mat.: Brass, O-ring: Viton

Quick Release coupling 90° REF

P (bar) 15 10

MK100

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431

Euro MK20

Quick Release coupling straight with valve and thread REF MK20 9-R1/4” MK20 13-R3/8”

MK200

MK200 9-M14x1,5 MK200 13-M16x1,5

P (bar)

T (°C)

200

Rp M14x1,5 M16x1,5

d2 d3 d4 L 6 17 9 48 9 23 13 52

L1 9 9

MK220 9-M14x1,5 MK220 13-M16x1,5

Rp M14x1,5 M16x1,5

d2 d3 d4 L L1 6 18 9 42 9 9 23 13 52 10

P (bar) 15 10

Rp d2 d3 d4 L L1 M14x1,5 6 18 9 42 9 M16x1,5 9 23 13 52 10

T (°C) 200 200

SW 17 22

T (°C) 200 200

SW 17 17

Mat.: Brass, O-ring: Viton

P (bar) 15 10

T (°C) 200 200

SW 17 17

CAD reference point

MK250 9-M14x1,5 MK250 13-M16x1,5

Mat.: Brass, O-ring: Viton

P (bar) 15 10

Quick Release coupling 90° with valve and thread REF

Mat.: Brass, O-ring: Viton

Quick Release coupling 45° with valve and thread REF

MK250

Quick Release coupling straight with valve and thread REF

MK220

Rp 1/4” BSP 3/8” BSP

Mat.: Brass, O-ring: Viton

432

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Euro Push-to-Lock DME Euro Series sockets used with special Push-to-Locktm hose do not require the use of a hose clamp for hose retention. The special hose is simply pushed onto the stem and will stay on without any additional fasteners, even under conditions of severe temperature, vibration and pressure. The sockets have a yellow plastic collar, purely for identification, to cover the cut end of the hose. Euro sockets are compatible with standard sockets/plugs. They are made of exactly the same brass and use the same high quality Viton seals. Use special Push-to-Locktm hose (PTLH) only. Euro connector sockets are for use with water and water-based coolants only. Although the Sockets are suitable for temperatures to 200째C observe the temperature ratings of the hose (standard 85째C). Never exceed 13 bar

Euro MK10-PL

Quick Release coupling straight with valve “Push-to-Lock” REF MK 10 - 9V - PL MK 10 - 13V - PL

MK15-PL

d2 7,5 10

d3 17 23

d4 9 13

L 54 64

L1 24 28

P (bar) 15 10

T (°C) 200 200

Quick Release coupling 90° with valve “Push-to-Lock”

Mat.: Brass, O-ring: Viton

REF

P (bar) 15 10

MK 15 - 9V - PL MK 15 - 13V - PL

PTLH

d1 10 13

Mat.: Brass, O-ring: Viton

d1 10 13

d2 7,5 10

d3 17 23

“Push-to-Lock” Hoses REF

d1 3/8” 3/8” 1/2” 1/2”

L 42 52

L1 24 28

T (°C) 200 200

Mat.: Mixture of synthetic elastomers, black smooth

d2 16 16 19 19

Pmax. 20bar 20bar 20bar 20bar

T (°C) -35->85 -35->85 -35->85 -35->85

Info 20m roll 20m roll 20m roll 20m roll

CAD reference point

PTLH 10 R PTLH 10 B PTLH 13 R PTLH 13 B

d4 9 13

434

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Euro Quick Release coupling straight “Push-to-Lock” REF MK 100 - 9 - PL MK 100 - 13 - PL

d1 10 13

d2 7,5 10

d3 17 23

d4 9 13

L 54 64

Mat.: Brass, O-ring: Viton

L1 24 28

Quick Release coupling 90° “Push-to-Lock” REF MK 150 - 9 - PL MK 150 - 13 - PL

d1 10 13

d2 7,5 10

d3 17 23

d4 9 13

L 42 52

P (bar) 15 10

T (°C) 200 200

Mat.: Brass, O-ring: Viton

L1 24 28

P (bar) 15 10

ST 12 9 - PL ST 12 13 - PL

d1 10 13

d2 7,5 10

Mat.: Brass

d4 9 13

6 9

L1 24 28

CAD reference point

REF

Rp R1/8” BSP M10x1 M14x1,5 R1/4” BSP R3/8” BSP R1/2” BSP

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d1 10 10 12,7 12,7 12,7 12,7

Mat.: Brass

d2 6 6 9 9 10 10

L 39 39 45 45 45 49

L1 9 9 11 11 11 14

ST 12 - PL

L 44 45

Hose Nipples “Push-to-Lock” HN R1/8 - PL HN M10x1 - PL HN M14x1,5 - PL HN R1/4 - PL HN R3/8 - PL HN R1/2 - PL

MK 150 - PL

T (°C) 200 200

Hose Nipples “Push-to-Lock” REF

MK 100 - PL

L3 24 24 28 28 28 28

HN - PL

SW 17 17 17 17 19 22

435

Safety couplings MKS100

Quick Release safety coupling straight REF MKS 100 - 9 MKS 100 - 13

d1 9 13

d2 6 9

d3 17 22

d4 9 13

Mat.: Brass, O-ring: Viton

L 47 61

L1 17 25

P (bar) 15 10

T (°C) 200 200

• Extra bayonet-safety sleeve prevents accidental unlocking • Unlocking is only possible by turning the sleeve when opening

MKS120

Quick Release safety coupling 45° REF MKS 120 - 9 MKS 120 - 13

MKS150

d2 6 9

d3 17 22

d4 9 13

L 41 51

L1 17 25

Quick Release safety coupling 90° REF MKS 150 - 9 MKS 150 - 13

MKS200

d1 9 13

Mat.: Brass, O-ring: Viton

d1 9 13

d2 6 9

d3 17 22

d4 9 13

L 41 51

L1 19 28

Rp M14x1,5 M16x1,5

d2 d3 d4 L 6 17 9 48 9 23 13 52

L1 9 9

P (bar) 15 10

T (°C) 200 200

Mat.: Brass, O-ring: Viton

P (bar) 15 10

T (°C) SW 200 17 200 22

CAD reference point

MKS 200 9-M14x1,5 MKS 200 13-M16x1,5

T (°C) 200 200

Mat.: Brass, O-ring: Viton

Quick Release safety coupling straight with valve and thread REF

P (bar) 15 10

436

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Accessories 90° BSP Elbows REF 200 - 90 / BSP 300 - 90 / BSP 500 - 90 / BSP

Mat.: Brass

R 1/8” BSPT 1/4” BSPT 1/2” BSPT

Rp 1/8” BSP 1/4” BSP 1/2” BSPT

W 13 18 26

Z 13 18 27

45° BSP Elbows REF 200 - 45 / BSP 300 - 45 / BSP 500 - 45 / BSP

Mat.: Brass

R 1/8” BSPT 1/4” BSPT 1/2” BSPT

Rp 1/8” BSP 1/4” BSP 1/2” BSPT

W 13 18 24

FDN-3814 FDN-3812 FDN-1212

Mat.: Brass

Rp 3/8” BSP 1/2” BSP 1/2” BSP

Rp1 1/4” BSP 3/8” BSP 1/2” BSP

6,5

Double nipples

CAD reference point

REF ST16 M14x1,5 ST16 R1/4” ST16 M16x1,5 ST16 R3/8” ST16 M24x1,5 ST16 R1/2” ST16 R3/4”

Mat.: Brass

Rp M14x1,5 1/4” BSP M16x1,5 3/8” BSP M24x1,5 1/2” BSP 3/4” BSP

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d2 6 6 9 9 13 13 13

L 23 23 23 23 40 30 40

L1 9 9 9 9 16 12 16

200 / 300 / 500 - 45°

Z 13 18 23

Double nipples REF

200 / 300 / 500 - 90°

L2 9 9 9 9 16 12 16

FDN

ST16

SW 17 17 19 19 27 22 27

437

Accessories ST17

Reducing nipples

Mat.: Brass

REF

Rp1 M14x1,5 M18x1,5 1/4” BSP 3/8” BSP 1/2” BSP M24x1,5

ST17 M14x1,5 - M10x1 ST17 M18x1,5 - M14x1,5 ST17 R1/4” - R1/8” ST17 R3/8” - R1/4” ST17 R1/2” - R3/8” ST17 M24x1,5 - M16x1,5

L 11 14 11 13 18 24

L1 7 9 7 9 12 16

Pressure plugs R 1/8” BSPT 1/4” BSPT 3/8” BSPT M10 x 1 1/2” BSPT

AN - 8 AN - 4 AN - 3 AN - 10 AN - 2

L 8 10 10 8 10

SW 5 7 8 5 10

Knurled Pressure plugs

Knurled thread

REF V 360 M8x0,75 V 361 M10x1 V 362 R1/8” V 363 R1/4” V 364 R3/8” V 365 M12x1,5 V 366 M14x1,5 V 367 R1/2”

Mat.: Brass

R M8x0,75 M10x1 1/8” BSPT 1/4” BSPT 3/8” BSPT M12x1,5 M14x1,5 1/2” BSPT

L 8 8 8 10 10 8 10 10

SW 4 5 5 7 8 6 7 10

Extension pipes REF

Mat.: Brass

Rp M14x1,5 M14x1,5 M16x1,5 M16x1,5

L 120 240 150 300

L1 7 7 7 7

d2 6 6 9 9

d3 16 16 21 21

d5 10 10 14 14

L2 12 12 12 12

SW 17 17 22 22 CAD reference point

ST155-120-M14x1,5 ST155-240-M14x1,5 ST155-150-M16x1,5 ST155-300-M16x1,5

SW 17 22 17 19 24 27

Mat.: Brass

REF

ST155

Rp2 M10x1 M14x1,5 1/8” BSP 1/4” BSP 3/8” BSP M16x1,5

438

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Accessories Hose nipples REF GW 299 Z M8 x 0,75 GW 300 Z M10 x 1 GW 302 Z R1/8” GW 305 Z R1/8” GW 307 Z R1/4” GW 310 Z R1/4” GW 315 Z M10 GW 320 Z M12 x 1,5

Mat.: Brass

Rp M8 x 0,75 M10 x 1 1/8” BSP 1/8” BSP 1/4” BSP 1/4” BSP M10 M12x1,5

d1 9,5 12,0 7,0 12,0 7,0 14,0 12,0 11,8

d2 4,5 6,0 3,5 6,0 3,5 9,0 6,0 8,0

SW 12 12 12 12 14 14 12 12

Hose nipples REF GW 301K M10x1 GW 306 K R1/8” GW 311 K R1/4”

Mat.: Brass

R M10x1 1/8” BSPT 1/4” BSPT

d1 12 12 14

d2 6 6 9

GW 330 R3/8” GW 340 R1/2”

Mat.: Brass

Rp 3/8” BSP 1/2” BSP

Hose nipples REF SST-12-1/8K SST-12-1K

SST

CAD reference point

SST-14-1/4K

Mat.: Brass

R 1/8” BSPT M10 x 1 1/4” BSPT

GW-K

SW 12 12 14

Hose nipples REF

GW-Z

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439

Accessories Angle Hose nipples REF GW 500 M10x1 GW 510 R1/8” GW 520 M8x0,75 GW 530 M14x1,5 GW 540 R1/4”

BSS

REF

ET 18050 ET 18100 ET 18150 ET 14050 ET 14100 ET 14150

d2 6,0 6,0 4,5 9,0 9,0

L 27 27 27 34 34

L1 9 9 9 9 9

L2 23,5 23,5 23,5 32,5 32,5

R 1/8” BSPT NO THREAD NO THREAD 1/4” BSPT NO THREAD

R 1/8” BSPT 1/8” BSPT 1/8” BSPT 1/4” BSPT 1/4” BSPT 1/4” BSPT

VL 1/8” x 50 VL 1/8” x 100 VL 1/8” x 150 VL 1/8” x 200 VL 1/4” x 50 VL 1/4” x 100 VL 1/4” x 150 VL 1/4” x 200 VL 3/8” x 100 VL 3/8” x 150 VL 3/8” x 200 VL 1/2” x 100 VL 1/2” x 150 VL 1/2” x 200

SW 11 11 11 15 15

Mat.: Brass

L 100 150 250 150 250

l1 17 17 17 25 25

d 6 6 6 9 9

d1 10 10 10 14 14

d2 10 10 10 14 14

SW 11 11 11 15 15

Mat.: Zinc plated steel

Rp 1/8” BSP 1/8” BSP 1/8” BSP 1/4” BSP 1/4” BSP 1/4” BSP

L 50 100 150 50 100 150

d 10 10 10 14 14 14

Extension pipes REF

440

d1 9 9 9 13 13

Extension Pipe Hex Key REF

R M10x1 1/8” BSPT M8x0,75 M14x1,5 1/4” BSPT

Brass extension pipes

BSS-1810 BSS-1815 BSS-1825 BSS-1415 BSS-1425

Mat.: Brass

l1 11 11 11 12 12 12

l2 9 9 9 10 10 10

SW 5 5 5 8 8 8

Mat.: Zinc plated steel

R 1/8” BSPT 1/8” BSPT 1/8” BSPT 1/8” BSPT 1/4” BSPT 1/4” BSPT 1/4” BSPT 1/4” BSPT 3/8” BSPT 3/8” BSPT 3/8” BSPT 1/2” BSPT 1/2” BSPT 1/2” BSPT

d 6 6 6 6 9 9 9 9 12 12 12 16 16 16

L 50 100 150 200 50 100 150 200 100 150 200 100 150 200

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CAD reference point

Accessories Hose nipples REF

GW 350 R3/8” GW 360 R1/2”

3/8” BSP 1/2” BSP

d1 14 14

d2 10 10

L 43 45

T 9 11

Hoses REF L GS 1090 6 T GS 1090 8 T GS 1090 9 B GS 1090 9 R GS 1090 13 B GS 1090 13 R

Mat.: Brass

SW 19 24

GS 1090

Mat.: Nylon reinforced

d1 6 8 10 10 12,5 12,5

d2 12 13 15 15 18 18

Pmax.20°C 22bar 20bar 20bar 20bar 18bar 18bar

Pmax.40°C 16bar 14bar 14bar 14bar 12bar 12bar

Pmax.60°C 8bar 7bar 7bar 7bar 6bar 6bar

R* R min=36 mm R min=54 mm R min=74 mm R min=74 mm R min=90 mm R min=90 mm

L 25 50 25 25 25 25

R* = bending radius

Hoses (not for vacuum) REF VM 200 9 VM 200 13

Mat.: Viton

d1 9 13

d2 13,5 18,0

Pmax. 20bar 20bar

T (°C) 200 200

VM 200

R* R min=50 mm R min=60 mm

R* = bending radius Not suited for use with oil!

Mat.: Mixture of synthetic elastomers, black smooth

“Push-to-Lock” Hoses REF

CAD reference point

PTLH 10 R PTLH 10 B PTLH 13 R PTLH 13 B

d1 3/8” 3/8” 1/2” 1/2”

d2 16 16 19 19

Pmax. 20bar 20bar 20bar 20bar

T (°C) -35->85 -35->85 -35->85 -35->85

Info 20m roll 20m roll 20m roll 20m roll

PTLH

R* R min=70 mm R min=70 mm R min=84 mm R min=84 mm

R* = bending radius

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441

Accessories US 1600

Hose clamps REF US 1600 1 US 1600 2 US 1600 3 US 1600 4 US 1600 5 US 1600 6 US 1600 7 US 1600 8

US 1650

d2 7-12 9-14 10-15 12-17 14-19 16-21 17-22 20-25

b 10 11 11 11 11 11 11 11

Hose clamps REF US 1650 1 US 1650 2 US 1650 3 US 1650 4 US 1650 5 US 1650 6 US 1650 7 US 1650 8

US 1700

Mat.: St (CrNi)

d2 7-12 9-14 10-15 12-17 14-19 16-21 17-22 20-25

Hose clamps REF

Mat.: St DIN 3017

d2 8-12 10-16 12-20 16-25 20-32

b 9 9 9 9 9

CAD reference point

US 1700 1 US 1700 2 US 1700 3 US 1700 4 US 1700 5

b 10 11 11 11 11 11 11 11

442

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Accessories MH 1

Press-fit assembly sleeves

REF MH 1 - 9 - 15,5 MH 1 - 13 - 19 MH 1 - 13 - 23

d1 9 13 13

d2 15,5 19,0 23,0

2-piece hose nipple for MH1

REF ST 19 - 9 - M14x1,5 ST 19 - 9 - R1/4” ST 19 - 13 - M16x1,5 ST 19 - 13 - R3/8”

Hose assembly tool

Rp M14x1,5 1/4” BSP M16x1,5 3/8” BSP

d 12 14 17

L 20 26 32

T 0,8 0,9 0,9

ST 19

Mat.: Brass

d1 9 9 13 13

d2 6 6 9 9

L 34,5 34,5 41,0 41,0

L1 19 19 27 27

SW 17 17 22 22

SM 1

REF

CAD reference point

SM 1

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443

Accessories WV

Threadless turn off Pressure plugs REF WV 006 WV 007 WV 008 WV 010 WV 012

L 15 15 15 15 15

BORE HOLE d H13 6 7 8 10 12

Installation Key WV106 / WV306 WV107 / WV307 WV108 / WV308 WV110 / WV310 WV112 / WV312

Installation key, plug extractor incl. REF

for plug d 6 7 8 10 12 6 7 8 10 12

WV106 WV107 WV108 WV110 WV112 WV306 WV307 WV308 WV310 WV312

KN 105

d 6 7 8 10 12

Mat.: Brass, O-ring: Viton

L 150 150 150 150 150 300 300 300 300 300

Threadless Pressure plugs REF KN 105 6 KN 105 7 KN 105 8 KN 105 10 KN 105 12 KN 105 14 KN 105 16

L 10 10 11 11 11 13 13

d 6 7 8 10 12 14 16

Mat.: Tool steel

Mat.: Brass, O-ring: Viton

BORE HOLE d H13 6 7 8 10 12 14 16

Pmax 10 10 10 10 10 10 10

T (째C) 200 200 200 200 200 200 200

CAD reference point

Installation Instructions KN-WV-AN-V

444

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Accessories Baffle ribs REF

6 6 8 8 10 10 12 12 14 14

CAD reference point

WV 700 6 200 WV 700 6 320 WV 700 8 200 WV 700 8 320 WV 700 10 200 WV 700 10 320 WV 700 12 200 WV 700 12 320 WV 700 14 200 WV 700 14 320

WV 700

T Max.: 200째C

320 320 320 320 320

L 208 313 210 315 209 315 212 316 213 318

l 200 305 200 305 200 305 200 305 200 305

l1 6,0 6,0 6,0 6,0 7,0 7,0 9,0 9,0 10,5 10,5

l2 3,5 3,5 3,5 4,5 5,0 5,0 6,0 6,0 7,5 7,5

l3 2,0 2,0 2,0 4,0 3,0 3,0 3,0 3,0 2,5 2,5

S 1,0 1,0 1,0 1,0 1,5 1,5 1,5 1,5 1,5 1,5

R 2,4 2,4 3,4 3,4 3,5 3,5 4,5 4,5 5,5 5,5

o-ring 2x 2x 2x 2x 1x 1x 1x 1x 1x 1x

d1 H13 4 4 5 5 6 6 8 8 10 10

Installation Key

WV106 / WV306 WV106 / WV306 WV108 / WV308 WV108 / WV308 WV110 / WV310 WV110 / WV310 WV112 / WV312 WV112 / WV312 WV112 / WV312 WV112 / WV312

Plate Clamping Plate

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445

Accessories BBP - BBJ

REF BBP 0001 BBP 0002 BBP 0003 BBP 0004

D1 10 15 20 25

D2 17 22 28 33

L1 220 300 350 380

L2 55 70 90 115

X min. 12 16 20 24

BBP - BBJ

REF

D1 10 15 20 25

D2 12 16 22 26

S1 1,5 1,8 2,0 2,2

S2 2,0 2,0 2,4 2,4

d 2,4 2,4 2,9 2,9

Mat.: High temperature resistant plastic

Plastic baffle ribs

D3 M6 M8 M12 M16

D4 11,7 15,7 21,7 25,7

L1 180 250 300 390

REF. O-RINGE (VITON 200째C) BBJ 0001 BBJ 0002 BBJ 0003 BBJ 0004

L2 13 16 20 22

S1 1,5 1,8 2,0 2,2

REF. O-RINGE (VITON 200째C) BBJ0101 BBJ0102 BBJ0103 BBJ0104

CAD reference point

BBP 0101 BBP 0102 BBP 0103 BBP 0104

Mat.: High temperature resistant plastic

Plastic baffle ribs

446

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Accessories Installation Instructions BBP

Installation Instructions BBP

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447

Accessories BB

REF BB-100-1/8 BB-200-1/8 BB-125-1/4 BB-250-1/4 BB-150-3/8 BB-300-3/8 BB-200-1/2 BB-400-1/2 BB-300-3/4 BB-500-3/4

R 1/8” BSPT 1/8” BSPT 1/4” BSPT 1/4” BSPT 3/8” BSPT 3/8” BSPT 1/2” BSPT 1/2” BSPT 3/4” BSPT 3/4” BSPT

Brass plug baffles

B 8,2 8,2 11,2 11,2 14,7 14,7 18,2 18,2 23,2 23,2

L 104 204 131 258 156 309 207 410 309 512

L1 8 8 10 10 10 10 10 10 12 12

Mat.: Brass

T 1,6 1,6 2,4 2,4 2,4 2,4 2,4 2,4 3,2 3,2

d 8,5 8,5 11,5 11,5 15,0 15,0 18,5 18,5 23,5 23,5

SW 5 5 7 7 8 8 10 10 12 12

448

CAD reference point

Brass Plug Baffles are constructed entirely of high quality brass with blades brazed to the plugs for long, dependable service. They provide a high pressure seal through a deliberate difference of taper between the plug and the tapped hole.Spiral baffles improve cooling balance by creating turbulent action in the channel providing efficient coolant movement.

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Accessories Spiral brass plugs baffles

BBS

Mat.: Brass

Rotations

REF BBS-100-1/16 BBS-200-1/16 BBS-100-1/8 BBS-200-1/8 BBS-125-1/4 BBS-250-1/4 BBS-150-3/8 BBS-300-3/8 BBS-200-1/2 BBS-400-1/2 BBS-300-3/4

CAD reference point

BBS-500-3/4 BBS-400-1 BBS-600-1

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R 1/16” BSPT 1/16” BSPT 1/8” BSPT 1/8” BSPT 1/4” BSPT 1/4” BSPT 3/8” BSPT 3/8” BSPT 1/2” BSPT 1/2” BSPT 3/4” BSPT 3/4” BSPT 1” BSPT 1” BSPT

ROTATIONS

6,2

102

1,6

6,5

360°

102

6,2

202

1,6

6,5

540°

8,2

102

1,6

8,5

360°

102

8,2

202

1,6

8,5

540°

11,2

127

2,4

11,5

360°

102

11,2

252

2,4

11,5

540°

14,7

152

2,4

15,0

360°

102

14,7

302

2,4

15,0

540°

18,2

203

2,4

18,5

360°

127

18,2

402

2,4

18,5

540°

102

23,2

302

3,2

23,5

360°

153

23,2

502

3,2

23,5

540°

127 203

28,2 28,2

402 602

12 12

3,2 3,2

28,5 28,5

360° 540°

17 17

449

Accessories BB

REF

M M8x0,75 M8x0,75 M10x1 M10x1 M12x1,5 M12x1,5 M16x1,5 M16x1,5 M20x1,5 M20x1,5 M20x1,5 M20x1,5 M24x2 M24x2

SW 4 4 5 5 6 6 8 8 10 10 10 10 12 12

B 5,8 5,8 7,8 7,8 9,8 9,8 13,8 13,8 17,8 17,8 17,8 17,8 19,8 19,8

L 104 204 104 204 129 254 154 304 154 304 204 404 154 304

Mat.: Brass

L1 8 8 8 8 8 8 10 10 10 10 10 10 12 12

T 1,6 1,6 1,6 1,6 2,0 2,0 2,4 2,4 2,4 2,4 2,4 2,4 2,5 2,5

d 6 6 8 8 10 10 14 14 18 18 18 18 20 20

CAD reference point

BB-100-M8x0,75 BB-200-M8x0,75 BB-100-M10x1 BB-200-M10x1 BB-125-M12x1,5 BB-250-M12x1,5 BB-150-M16x1,5 BB-300-M16x1,5 BB-150-M20x1,5 BB-200-M20x1,5 BB-300-M20x1,5 BB-400-M20x1,5 BB-150-M24x2 BB-300-M24x2

Brass plug baffles

450

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Accessories Spiral brass plugs baffles

REF

M M8x0,75 M8x0,75 M8x0,75 M10x1 M10x1 M10x1 M12x1,5 M12x1,5 M16x1,5 M16x1,5 M20x1,5 M20x1,5 M24x2 M24x2

G 50 100 150 50 100 150 50 100 50 100 50 100 50 100

SW 4 4 4 5 5 5 6 6 8 8 10 10 12 12

B 5,8 5,8 5,8 7,8 7,8 7,8 9,8 9,8 13,8 13,8 17,8 17,8 19,8 19,8

L 102 202 302 102 202 302 127 252 152 302 152 302 152 302

L1 8 8 8 8 8 8 8 8 10 10 10 10 12 12

T 1,6 1,6 1,6 1,6 1,6 1,6 2,0 2,0 2,4 2,4 2,4 2,4 2,5 2,5

2D1 6 6 6 8 8 8 10 10 14 14 18 18 20 20

Rotations 360° 540° 720° 360° 540° 720° 360° 540° 360° 540° 360° 540° 180° 540°

CAD reference point

BBS-100-M8x0,75 BBS-200-M8x0,75 BBS-300-M8x0,75 BBS-100-M10x1 BBS-200-M10x1 BBS-300-M10x1 BBS-125-M12x1,5 BBS-250-M12x1,5 BBS-150-M16x1,5 BBS-300-M16x1,5 BBS-150-M20x1,5 BBS-300-M20x1,5 BBS-150-M24x2 BBS-300-M24x2

BBS

Mat.: Brass

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451

Accessories V

REF V 485 V 4810 V 4815 V 4820 V 445 V 4410 V 4415 V 4420 V 585 V 5810 V 5815 V 5820 V 545 V 5410 V 5415 V 5420

Cascade water junctions

Rp 1/8” 1/8” 1/8” 1/8” 1/4” 1/4” 1/4” 1/4” 1/8” 1/8” 1/8” 1/8” 1/4” 1/4” 1/4” 1/4”

M 356 356 356 356 356 356 356 356 362 362 362 362 362 362 362 362

A 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9

B 19 19 19 19 19 19 19 19 26 26 26 26 26 26 26 26

Mat.: Brass

D 42 42 42 42 42 42 42 42 54 54 54 54 54 54 54 54

C 9 9 9 9 9 9 9 9 12 12 12 12 12 12 12 12

L 50 100 150 200 50 100 150 200 50 100 150 200 50 100 150 200

The brass tube has the rigidity to maintain uniform spacing inside the water channel and is threaded into the body for firm support. Waterlines may be connected to the same side or opposing sides of the brass hexagonal body.

452

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CAD reference point

Cascade Water Junctions are ideal for cooling plastics molds and die cast dies where drilled waterlines through the block are not possible due to interference with ejector pins, sprue puller pins, etc.

Accessories Body REF V 48 V 44 V 58 V 54

Mat.: Brass

Rp 1/8” BSP 1/4” BSP 1/8” BSP 1/4” BSP

A 9 9 9 9

B 19 19 26 26

D 42 42 54 54

REF

d 6

Mat.: Zinc plated

L 340

Extension pipes REF VL 1/4” x 50 VL 1/4” x 100 VL 1/4” x 150 VL 1/4” x 200

R 1/4” BSPT 1/4” BSPT 1/4” BSPT 1/4” BSPT

d 9 9 9 9

Pressure plugs REF

L 50 100 150 200

Mat.: Brass

R 1/8” BSPT 1/4” BSPT

L 8 10

SW 5 7

CAD reference point

AN - 8 AN - 4

C 9 9 12 12

Mat.: Brass

Feed pipes

VR-6x340

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453

Accessories T 2000

Mat.: Tube: Steel Nickel plated Cylinder: Mat.: Brass Nickel plated

Cascade water junctions

O-Ring(Viton) Mat. Brass Nickel plated Mat. Steel Nickel plated for Ød 1,25 / 1,65 / 5,45 Mat. Brass Nickel plated for Ød 0,8 / 2,4 / 2,95 / 3,0 / 3,3 / 4 / 5 / 6 / 7,95

REF d1 d x L T2000 10 0,80x160 T2000 10 1,25x160 T2000 10 1,65x160 T2000 10 2,40x160 T2000 10 3,00x160 T2000 16 0,80x160 T2000 16 0,80x300 T2000 16 1,25x160 T2000 16 1,25x300 T2000 16 1,65x160 T2000 16 1,65x300 T2000 16 2,40x160 T2000 16 2,40x300 T2000 16 2,95x160 T2000 16 2,95x300 T2000 16 3,30x160 T2000 16 3,30x300 T2000 25 4,00x160 T2000 25 4,00x300 T2000 25 5,00x160 T2000 25 5,00x300 T2000 25 5,45x160 T2000 25 5,45x300 T2000 25 6,00x160 T2000 25 6,00x300 T2000 25 7,95x160 T2000 25 7,95x300

454

d1 10 10 10 10 10 16 16 16 16 16 16 16 16 16 16 16 16 25 25 25 25 25 25 25 25 25 25

d2 4,2 4,2 4,2 4,2 4,2 6,0 6,0 6,0 6,0 6,0 6,0 6,0 6,0 6,0 6,0 6,0 6,0 12,0 12,0 12,0 12,0 12,0 12,0 12,0 12,0 12,0 12,0

d4 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 3 3 6 6 6 6 6 6 6 6 6 6

d3 1,0 1,5 2,0 3,2 4,0 1,0 1,0 1,5 1,5 2,0 2,0 3,2 3,2 4,0 4,0 4,5 4,5 5,0 5,0 6,0 6,0 7,0 7,0 8,0 8,0 10,0 10,0

L1 15 15 15 15 15 20 20 20 20 20 20 20 20 20 20 20 20 30 30 30 30 30 30 30 30 30 30

L3 1,2 1,2 1,2 1,2 1,2 1,6 1,6 1,6 1,6 1,6 1,6 1,6 1,6 1,6 1,6 1,6 1,6 1,6 1,6 1,6 1,6 1,6 1,6 1,6 1,6 1,6 1,6

a 3,0 3,0 3,0 3,0 3,0 5,5 5,5 5,5 5,5 5,5 5,5 5,5 5,5 5,5 5,5 5,5 5,5 9,8 9,8 9,8 9,8 9,8 9,8 9,8 9,8 9,8 9,8

b 1,1 1,1 1,1 1,1 1,1 2,2 2,2 2,2 2,2 2,2 2,2 2,2 2,2 2,2 2,2 2,2 2,2 3,4 3,4 3,4 3,4 3,4 3,4 3,4 3,4 3,4 3,4

REF. O-RINGS DR 1710 6x2 DR 1710 6x2 DR 1710 6x2 DR 1710 6x2 DR 1710 6x2 DR 1710 12x2 DR 1710 12x2 DR 1710 12x2 DR 1710 12x2 DR 1710 12x2 DR 1710 12x2 DR 1710 12x2 DR 1710 12x2 DR 1710 12x2 DR 1710 12x2 DR 1710 12x2 DR 1710 12x2 DR 1710 21x2 DR 1710 21x2 DR 1710 21x2 DR 1710 21x2 DR 1710 21x2 DR 1710 21x2 DR 1710 21x2 DR 1710 21x2 DR 1710 21x2 DR 1710 21x2

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CAD reference point

Note: T max: 200° C

Accessories T 2000

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455

Accessories WWK

Head REF WWK 020 WWK 025 WWK 028 WWK 032 WWK 035 WWK 040 WWK 045 WWK 050

WWM

WWM 020 WWM 025 WWM 028 WWM 032 WWM 035 WWM 040 WWM 045 WWM 050

D 20 25 28 32 35 40 45 50

L2 30 30 30 30 30 30 30 30

Base REF WWF 020 WWF 025 WWF 028 WWF 032 WWF 035 WWF 040 WWF 045 WWF 050

D 20 25 28 32 35 40 45 50

L3 45 45 45 45 45 45 45 45

d 10 10 12 12 14 14 14 14

Plastic cooling cores

CAD reference point

WWK-WWM-WWF

L1 25 25 25 25 25 25 25 25

Center piece REF

WWF

D 20 25 28 32 35 40 45 50

456

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Accessories DUO-Press 60

Duo Press 60, power pump to test cooling lines for leaks

To check a system

1. Connect the coupling nut of the pressure hose to the system that needs to be checked. The system should then be filled with a suitable liquid. 2. Put the transparent suction hose in the liquid to be circulated. 3. Use the handle F to push both pistons A and B down to the stop. 4. Screw down both pistons completely by turning the handle clockwise. 5. Turn the steering unit C clockwise until the stop. 6. By turning the handle F gently to the left or right, the catch in the large piston is released, it is now possible to pump up to 15 bar. 7. In order to reach higher pressures with less effort, the handle is first pushed down completely, then turned anticlockwise. The catch engages. 8. By turning the handle further to the left both pistons A and B are separated. 9. It is now possible to reach pressures up to 60 bar effort- lessly by p 足 umping through the smallest piston.

Technical specification: Pressure: max. 60 bar Weight: 5 kg Piston diameter: piston 1: 16 mm piston 2: 10 mm Test liquids: water or oil

To empty the system 1. In order to secure both pistons A and B together, the handle F is pushed down fully and turned clockwise. 2. Continue to turn the handle F gently, the pistons are now in the rest position. When the catch D engages, a soft click is heard. 3. Turn the steering unit C anticlockwise. The pressurised fluid flows through the pump system and suction hose back into the tank.

REF DUO

REF DUO-0060

EAS

CAD reference point

Cascade water junctions

REF EAS-0001

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457

Accessories WL - WM - WH

Heat Transfer Rods

Evaporator

Condensor

Conductive grease

Sheath

Capillary wick

WL 5° - 100° C WM 50° - 250° C WH 150° - 500° C

General description

The DME Heat Transfer Rods are static devices with very high thermal conductivity (over a thousand times greater than copper rods). It allows an important transmission of thermal power with a very low temperature gradient (a few degrees only).

Operation

DME Heat Transfer Rods work on the basis of latent heat with a difference of only about 10°C in temperature between each end. At the “hot” end of the tube, the liquid evaporates and absorbs energy. The resulting vapour moves to the “cold” end of the tube, where it condenses and releases energy. The liquid then flows back to the other end by gravity and capillary action. The latter occurs over a mesh inside the rod.

DME Service

DME provides recommendations on the most efficient use of Heat Transfer Rods in injection moulding or diecasting applications. In most cases, an application analysis will determine the estimated cycle time. Just fill out and fax or email the attached questionnaire. Our application engineers will submit a suitable quotation by return.

Application

Heat Transfer Rods are used in the following industries: - Die casting - Injection moulding for: a) Cooling (molds) b) Pre-heating of material c) Leveling of service temperatures

458

WLG 5° - 100° C WMG 50° - 250° C WHG 150° - 500° C

Advantages

1. Simplified mold construction The DME Heat Transfer Rods are used in cores, core slides, cavities and other areas of a mold or die requiring cooling or controlled temperatures. In addition, the ability to locate Heat Transfer Rods in areas inaccessible to other cooling devices can further simplify the overall mold design. In most of the cases, the machining and construction time required for the mould is reduced, thus lowering mould making costs. 2. Faster cycle times The cooling lines, throughout the entire mould can be larger in diameter, permitting a higher cooling velocity. A larger volume of fluid flowing through the cooling lines results in a lower overall coolant temperature rise. The ability to transfer heat away from the otherwise inaccessible areas improves the overall cooling rate and reduces the cycle time. 3. Improved product quality The Heat Transfer Rod transfers heat to the coolant, air or mold components, it also dissipates heat evenly along its entire length. This isotherm action provides faster and more uniform cooling, thus eliminating hot spots which cause sink marks, pulling and spotting. 4. Reduced maintenance costs The increased waterline diameter, coolant velocity and heat capacity eliminate scale formation. Consequently, cooling system maintenance and overall operating costs are almost nil. 5. Retrofit in existing molds and dies In addition to their many applications HeatTransfer Rods have been retrofitted as replacement parts for bubblers of baffles and provide heat transfer in previously uncooled areas.

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Accessories WL(G)

Heat Transfer Rods

CAD reference point

REF(G) WL-2-50 WL-2-65 WL-2-80 WL-2-90 WL-2-120 WL-3-50 WL-3-65 WL-3-80 WL-3-90 WL-3-120 WL-4-50 WL-4-65 WL-4-80 WL-4-90 WL-4-120 WL-4-160 WL-4-200 WL-5-50 WL-5-65 WL-5-80 WL-5-90 WL-5-120 WL-5-160 WL-5-200 WL-6-50 WL-6-65

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d 2 2 2 2 2 3 3 3 3 3 4 4 4 4 4 4 4 5 5 5 5 5 5 5 6 6

L 50 65 80 90 120 50 65 80 90 120 50 65 80 90 120 160 200 50 65 80 90 120 160 200 50 65

REF(G) WL-6-80 WL-6-90 WL-6-120 WL-6-160 WL-6-200 WL-6-270 WL-8-50 WL-8-65 WL-8-80 WL-8-90 WL-8-120 WL-8-160 WL-8-200 WL-8-270 WL-10-50 WL-10-65 WL-10-80 WL-10-90 WL-10-120 WL-10-160 WL-10-200 WL-10-270 WL-10-320 WL-12-50 WL-12-65 WL-12-80

d 6 6 6 6 6 6 8 8 8 8 8 8 8 8 10 10 10 10 10 10 10 10 10 12 12 12

L 80 90 120 160 200 270 50 65 80 90 120 160 200 270 50 65 80 90 120 160 200 270 320 50 65 80

REF(G) WL-12-90 WL-12-120 WL-12-160 WL-12-200 WL-12-270 WL-12-320 WL-16-50 WL-16-65 WL-16-80 WL-16-90 WL-16-120 WL-16-160 WL-16-200 WL-16-270 WL-16-320 WL-20-50 WL-20-65 WL-20-80 WL-20-90 WL-20-120 WL-20-160 WL-20-200 WL-20-270 WL-20-320

d 12 12 12 12 12 12 16 16 16 16 16 16 16 16 16 20 20 20 20 20 20 20 20 20

L 90 120 160 200 270 320 50 65 80 90 120 160 200 270 320 50 65 80 90 120 160 200 270 320

459

Accessories WM(G)

WM-2-50 WM-2-65 WM-2-80 WM-2-90 WM-2-120 WM-3-50 WM-3-65 WM-3-80 WM-3-90 WM-3-120 WM-4-50 WM-4-65 WM-4-80 WM-4-90 WM-4-120 WM-4-160 WM-4-200 WM-5-50 WM-5-65 WM-5-80 WM-5-90 WM-5-120 WM-5-160 WM-5-200 WM-6-50 WM-6-65

460

d 2 2 2 2 2 3 3 3 3 3 4 4 4 4 4 4 4 5 5 5 5 5 5 5 6 6

L 50 65 80 90 120 50 65 80 90 120 50 65 80 90 120 160 200 50 65 80 90 120 160 200 50 65

REF(G) WM-6-80 WM-6-90 WM-6-120 WM-6-160 WM-6-200 WM-6-270 WM-8-50 WM-8-65 WM-8-80 WM-8-90 WM-8-120 WM-8-160 WM-8-200 WM-8-270 WM-10-50 WM-10-65 WM-10-80 WM-10-90 WM-10-120 WM-10-160 WM-10-200 WM-10-270 WM-10-320 WM-12-50 WM-12-65 WM-12-80

d 6 6 6 6 6 6 8 8 8 8 8 8 8 8 10 10 10 10 10 10 10 10 10 12 12 12

L 80 90 120 160 200 270 50 65 80 90 120 160 200 270 50 65 80 90 120 160 200 270 320 50 65 80

REF(G) WM-12-90 WM-12-120 WM-12-160 WM-12-200 WM-12-270 WM-12-320 WM-16-50 WM-16-65 WM-16-80 WM-16-90 WM-16-120 WM-16-160 WM-16-200 WM-16-270 WM-16-320 WM-20-50 WM-20-65 WM-20-80 WM-20-90 WM-20-120 WM-20-160 WM-20-200 WM-20-270 WM-20-320

d 12 12 12 12 12 12 16 16 16 16 16 16 16 16 16 20 20 20 20 20 20 20 20 20

L 90 120 160 200 270 320 50 65 80 90 120 160 200 270 320 50 65 80 90 120 160 200 270 320

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CAD reference point

REF(G)

Heat Transfer Rods

Accessories WH(G)

Heat Transfer Rods

REF(G)

CAD reference point

WH-3-50 WH-3-65 WH-3-80 WH-3-90 WH-3-120 WH-4-50 WH-4-65 WH-4-80 WH-4-90 WH-4-120 WH-4-160 WH-4-200 WH-5-50 WH-5-65 WH-5-80 WH-5-90 WH-5-120 WH-5-160 WH-5-200 WH-6-50 WH-6-65

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d 3 3 3 3 3 4 4 4 4 4 4 4 5 5 5 5 5 5 5 6 6

L 50 65 80 90 120 50 65 80 90 120 160 200 50 65 80 90 120 160 200 50 65

REF(G) WH-6-80 WH-6-90 WH-6-120 WH-6-160 WH-6-200 WH-6-270 WH-8-50 WH-8-65 WH-8-80 WH-8-90 WH-8-120 WH-8-160 WH-8-200 WH-8-270 WH-10-50 WH-10-65 WH-10-80 WH-10-90 WH-10-120 WH-10-160 WH-10-200 WH-10-270 WH-10-320 WH-12-50 WH-12-65 WH-12-80

d 6 6 6 6 6 6 8 8 8 8 8 8 8 8 10 10 10 10 10 10 10 10 10 12 12 12

L 80 90 120 160 200 270 50 65 80 90 120 160 200 270 50 65 80 90 120 160 200 270 320 50 65 80

REF(G) WH-12-90 WH-12-120 WH-12-160 WH-12-200 WH-12-270 WH-12-320 WH-16-50 WH-16-65 WH-16-80 WH-16-90 WH-16-120 WH-16-160 WH-16-200 WH-16-270 WH-16-320 WH-20-50 WH-20-65 WH-20-80 WH-20-90 WH-20-120 WH-20-160 WH-20-200 WH-20-270 WH-20-320

d 12 12 12 12 12 12 16 16 16 16 16 16 16 16 16 20 20 20 20 20 20 20 20 20

L 90 120 160 200 270 320 50 65 80 90 120 160 200 270 320 50 65 80 90 120 160 200 270 320

461

Accessories DME 63 - MS 110 - MS 120

REF

Quantity 400 ml 450 gr 10 gr

DME 63 MS 110 MS 120

Working range The DME Heat Transfer Rods contain heat exchange fluid specially selected for the temperature of operation. They are available in 3 Series providing high transfer efficiency over a given range of temperatures. For low and medium temperatures, the WL Series covers the range from 5 to 100°C and the WM Series from 50°C to 250°C. For high temperatures, the WH Series covers the range from 150°C to 500°C. It is always recommended to choose the largest diameter and greatest length. Graphs should not be used for determining energy values. At each end of each curve, there is a critical zone in which the operation of the Heat Transfer Rod does not present the best guarantee of efficiency.

Operating Temperature

See D-M-E

462

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Accessories Installation Instruction WL(G) - WM(G) - WH(G)

With proper installation, the rod may last as long as the mold. Efficiency of the HeatTransfer Rods varies, according to their position, length and diameter. A correct working action of the rod is obtained by reducing the thermal resistances to a minimum by using a thermal bond of the DME Heat Transfer Paste 63. As the fluid inside the rod circulates by gravity and capillarity, the best position for the rod is the vertical position (bottom: heat source + evaporation / top: cold section + condensation).

Recommended C

Recommended

The less efficient position is the reserved position (bottom: cold section + condensation / top: heat source + evaporation).

• Drill a blind hole of 0,1 mm larger than the nominal diameter of the rod for diameters ranging from 2 to 10 mm and 0,2 mm for those larger than 12 mm. • Make sure no chips remain into the drilled hole. • Insert into the hole the DME Heat Transfer Paste 63 which will insure a thermal contact (thermal bond) between the rod and the steel mass of the mould. • Push the rod into the hole, thus allowing the Heat Transfer Paste 63 to drive back along the hole wall. C = condensator + cold section E = evaporator + heat source

Avoid where possible

Not recommended

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463

Accessories Installation Instruction WL(G) - WM(G) - WH(G)

INFO

Irregular shapes of the zone to be cooled As a general rule, it is advisable to install a Heat Transfer Rod with maximum diameter and maximum length acceptable. When there is a narrow section into the zone to be cooled, where a small diameter should be necessary, it is better to install the rod farther away from the surface to be cooled in order to have a bigger diameter rather than to install a small diameter closer to the surface to be cooled.

contact D-M-E

Examples Inside a core: 1) All types: without cooling lines (thermal conduction into the cold part of the mould). 2) Heat Transfer Rod not in contact with the cooling fluid. The transfer is obtained by means of a cooling line circulating close to the end of the rod. 3) Cooling by means of air circulation. It is however preferable to allow the heat transfer by thermal conduction into the mould rather than by air circulation, the thermal exchanges being low in this latter case.

464

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Accessories O-Rings

CAD reference point

REF DR 1700 10 x 2,00 DR 1700 10 x 3,00 DR 1700 100 x 3,00 DR 1700 100 x 4,00 DR 1700 105 x 4,00 DR 1700 12 x 1,50 DR 1700 12 x 2,00 DR 1700 12 x 3,00 DR 1700 120 x 2,00 DR 1700 13 x 3,00 DR 1700 130 x 5,00 DR 1700 14 x 1,60 DR 1700 14 x 2,00 DR 1700 140 x 4,00 DR 1700 150 x 2,00 DR 1700 150 x 4,00 DR 1700 16 x 1,25 DR 1700 16 x 2,00 DR 1700 17 x 3,00 DR 1700 18 x 1,50 DR 1700 185 x 6,00 DR 1700 20 x 2,00 DR 1700 20 x 3,00 DR 1700 20 x 4,00 DR 1700 210 x 4,00 DR 1700 22 x 3,00 DR 1700 26 x 3,00

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DR 1700

Mat.: Perbunan Hardness: ~72 Shore T= -40째C --> 100째C

d1 10 10 100 100 105 12 12 12 120 13 130 14 14 140 150 150 16 16 17 18 185 20 20 20 210 22 26

d2 2,00 3,00 3,00 4,00 4,00 1,50 2,00 3,00 2,00 3,00 5,00 1,60 2,00 4,00 2,00 4,00 1,25 2,00 3,00 1,50 6,00 2,00 3,00 4,00 4,00 3,00 3,00

da 13,2 14,8 104,8 106,4 111,4 14,2 15,2 16,8 123,2 17,8 138,0 16,6 17,2 146,4 153,2 156,4 18,0 19,2 21,8 20,4 194,6 23,2 24,8 26,4 216,4 26,8 30,8

de1 13,2 14,8 104,8 106,4 111,4 14,8 15,2 16,8 123,2 17,8 138 16,6 17,2 146,4 153,2 156,4 18,0 19,2 21,8 20,4 194,6 23,2 24,8 26,4 216,4 26,8 30,8

de2 10 10 100 100 105 12 12 12 120 13 130 14 14 140 150 150 16 16 17 18 185 20 20 20 210 22 26

dm 12,00 13,00 103,00 104,00 109,00 13,50 14,00 15,00 122,00 16,00 135,00 15,60 16,00 144,00 152,00 154,00 17,25 18,00 20,00 19,50 191,00 22,00 23,00 24,00 214,00 25,00 29,00

b 2,6 3,9 3,9 5,2 5,2 1,9 2,6 3,9 2,6 3,9 6,5 2,0 2,6 5,2 2,6 5,2 1,6 2,6 3,9 1,9 7,5 2,6 3,9 5,2 5,2 3,9 3,9

t 1,6 2,4 2,4 3,2 3,2 1,2 1,6 2,4 1,6 2,4 4,0 1,3 1,6 3,2 1,6 3,2 1,0 1,6 2,4 1,2 4,8 1,6 2,4 3,2 3,2 2,4 2,4

465

Accessories

REF DR 1700 27 x 3,20 DR 1700 30 x 2,00 DR 1700 30 x 3,00 DR 1700 30 x 4,00 DR 1700 32 x 4,00 DR 1700 35 x 3,20 DR 1700 38 x 4,00 DR 1700 40 x 2,00 DR 1700 40 x 3,00 DR 1700 40 x 4,00 DR 1700 42 x 3,00 DR 1700 45 x 4,00 DR 1700 48 x 4,00 DR 1700 50 x 2,00 DR 1700 50 x 4,00 DR 1700 52 x 3,00 DR 1700 59 x 3,00 DR 1700 6 x 2,00 DR 1700 6 x 2,50 DR 1700 60 x 3,00 DR 1700 60 x 4,00 DR 1700 70 x 3,00 DR 1700 70 x 4,00 DR 1700 8 x 2,00 DR 1700 80 x 2,80 DR 1700 80 x 4,00 DR 1700 84 x 3,00 DR 1700 90 x 4,00

466

O-Rings

d1 27 30 30 30 32 35 38 40 40 40 42 45 48 50 50 52 59 6 6 60 60 70 70 8 80 80 84 90

d2 3,20 2,00 3,00 4,00 4,00 3,20 4,00 2,00 3,00 4,00 3,00 4,00 4,00 2,00 4,00 3,00 3,00 2,00 2,50 3,00 4,00 3,00 4,00 2,00 2,80 4,00 3,00 4,00

da 32,2 33,2 34,8 36,4 38,4 40,2 44,4 43,2 44,8 46,4 46,8 51,4 54,4 53,2 56,4 56,8 63,8 9,2 10,0 64,8 66,4 74,8 76,4 11,2 84,4 86,4 88,8 96,4

Mat.: Perbunan Hardness: ~72 Shore T= -40째C --> 100째C

de1 32,2 33,2 34,8 36,4 38,4 40,2 44,4 43,2 44,8 46,4 46,8 51,4 54,4 53,2 56,4 56,8 63,8 9,2 10,0 64,8 66,4 74,8 76,4 11,2 84,4 86,4 88,8 96,4

de2 27 30 30 30 32 35 38 40 40 40 42 45 48 50 50 52 59 6 6 60 60 70 70 8 80 80 84 90

dm 30,20 32,00 33,00 34,00 36,00 38,20 42,00 42,00 43,00 44,00 45,00 49,00 52,00 52,00 54,00 55,00 62,00 8,00 8,50 63,00 64,00 73,00 74,00 10,00 82,80 84,00 87,00 94,00

b 4,2 2,6 3,9 5,2 5,2 4,2 5,2 2,6 3,9 5,2 3,9 5,2 5,2 2,6 5,2 3,9 3,9 2,6 3,2 3,9 5,2 3,9 5,2 2,6 3,7 5,2 3,9 5,2

t 2,6 1,6 2,4 3,2 3,2 2,6 3,2 1,6 2,4 3,2 2,4 3,2 3,2 1,6 3,2 2,4 2,4 1,6 2,0 2,4 3,2 2,4 3,2 1,6 2,2 3,2 2,4 3,2

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CAD reference point

DR 1700

Accessories O-Rings

CAD reference point

REF DR 1710 3,50 x 1,50 DR 1710 5,50 x 1,50 DR 1710 6,00 x 2,00 DR 1710 6,35 x 1,78 DR 1710 7,50 x 1,50 DR 1710 8,00 x 2,50 DR 1710 10,00 x 2,50 DR 1710 12,00 x 2,00 DR 1710 12,00 x 2,50 DR 1710 12,42 x 1,78 DR 1710 14,00 x 2,50 DR 1710 16,00 x 2,50 DR 1710 17,00 x 3,00 DR 1710 20,00 x 3,00 DR 1710 21,00 x 2,00 DR 1710 21,95 x 1,78 DR 1710 23,00 x 3,00 DR 1710 25,00 x 3,00 DR 1710 27,00 x 3,00 DR 1710 30,00 x 3,00 DR 1710 35,00 x 3,00 DR 1710 40,00 x 3,00 DR 1710 45,00 x 3,00 DR 1710 55,00 x 3,00 DR 1710 58,00 x 3,00 DR 1710 64,00 x 4,00 DR 1710 74,00 x 4,00 DR 1710 84,00 x 4,00 DR 1710 94,00 x 4,00 DR 1710 104,00 x 4,00 DR 1710 120,00 x 4,00 DR 1710 134,00 x 4,00 DR 1710 155,00 x 4,00

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DR 1710

Mat.: FPM (Viton) Hardness: ~80 Shore. T max: +200째C air-permanent. +250째C air-temporary. +100째C water-permanent

d1 3,50 5,50 6,00 6,35 7,50 8,00 10,00 12,00 12,00 12,42 14,00 16,00 17,00 20,00 21,00 21,95 23,00 25,00 27,00 30,00 35,00 40,00 45,00 55,00 58,00 64,00 74,00 84,00 94,00 104,00 120,00 134,00 155,00

d2 1,50 1,50 2,00 1,78 1,50 2,50 2,50 2,00 2,50 1,78 2,50 2,50 3,00 3,00 2,00 1,78 3,00 3,00 3,00 3,00 3,00 3,00 3,00 3,00 3,00 4,00 4,00 4,00 4,00 4,00 4,00 4,00 4,00

da 5,7 7,7 9,0 9,1 9,7 11,7 13,7 15,0 15,7 15,1 17,7 19,7 21,6 24,6 24,0 24,6 27,6 29,6 31,6 34,6 39,6 44,6 49,6 59,6 62,6 70,2 80,2 90,2 100,2 110,2 126,2 140,2 161,2

de1 6 8 10 10 10 12 14 16 16 16 18 20 22 25 25 25 28 30 32 35 40 45 50 60 63 70 80 90 100 110 126 140 161

de2 3,5 5,5 6,0 6,5 7,5 8,0 10,0 12,0 12,0 12,5 14,0 16,0 17,0 20,0 21,0 22,0 23,0 25,0 27,0 30,0 35,0 40,0 45,0 55,0 58,0 64,0 74,0 84,0 94,0 104,0 120,0 134,0 155,0

dm 5,00 7,00 8,00 8,13 9,00 10,50 12,50 14,00 14,50 14,20 16,50 18,50 20,00 23,00 23,00 23,73 26,00 28,00 30,00 33,00 38,00 43,00 48,00 58,00 61,00 68,00 78,00 88,00 98,00 108,00 124,00 138,00 159,00

b 1,9 1,9 2,7 2,2 1,9 3,2 3,2 2,7 2,2 3,2 3,2 3,9 3,9 2,7 2,2 3,9 3,9 3,9 3,9 3,9 3,9 3,9 3,9 3,9 3,9 5,2 5,2 5,2 5,2 5,2 5,2 5,2 5,2

t 1,20 1,20 1,50 1,45 1,20 2,00 2,00 1,50 2,00 1,45 2,00 2,00 2,40 2,40 1,50 1,45 2,40 2,40 2,40 2,40 2,40 2,40 2,40 2,40 2,40 3,20 3,20 3,20 3,20 3,20 3,20 3,20 3,20

467

468

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Cooling Manifold • • • • • •

no loss in pressure due to long hoses or too many flow meters efficient parallel moldcooling with shorter cycle times easily install and group cooling connections and hoses in- and outlets can be connected seperately hose lengths can be reduced, enabling the molder to work with lower pressure in the system cooling manifold can be installed horizontally and vertically

Cooling manifold Info

Cooling Manifold · · · · · ·

One piece Aluminium Extrusion Anodized Corrosion resistant / No Welds Standard Inlets: 1 ½” (2 included per system) Predrilled Mounting Holes Red / Blue Marking plate Included Specials upon demand

Variants

A C

D B

Velocity of cooling water DME cooling manifold

Info

Cooling time

Traditional cooling connection

14 12

Twater = 20°C S=1,5mm X=25mm Y=15mm

0,5

1,5

2,5

1,5

2,5

m/s

Cooling time

0,5

Single option (Upon request) S=1,5mm X=25mm Y=15mm

Cooling water temperature

Velocity of cooling water

Double option On top T = 20°C of water mold/ machine

m/s

14 12

Double option On side of the mold/ machine

S=1,5mm X=25mm Y=15mm

0 °C

Cooling water temperature 14

Cooling time

Parallel 12

Serial

S=1,5mm X=25mm Y=15mm

0 °C

S=1,5mm X=25mm Y=15mm 3

High flow Low pressure loss

470

Low flow High pressure loss

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Cooling manifold Example L

For use

Y/Z

Nipple/plug Nipple/plug Nipple/plug

1/4" 3/8" M14x1,5 1/2" / M16x1,5 3/4" / M24x1,5

Valves

upon request

27,50 mm 33,00 mm 41,25 mm Minimum 50 when using collector valves with handle

How to order* · · ·

Number of holes per row Thread upper row "Y" Thread lower row "Z"

Example:

· ·

Distance "X" Total length manifold

COLM

2x7

3/8

268

REF

N° holes

Thread Y

Thread Z

Total Length

mandatory info to be supplied by customer

Standard accessories available

Collector Valve with Handle ½” Ref: CVH12 For use with X= 41.5 mm

GK Extension Brass ½” Length 50 mm Ref: GKMF12 To be used for second row

FLOW METER with Mechanical Regulation BSP ½” (Female) - BSP ¾” (Male) Hexagonal: SW19 Full Length: 81mm Flow capacity: 2 - 8 lt/min

Standard Inlets: 1 ½”: Ref: COMFD0001

Temperature Range: +0°C - +100 °C

Working Pressure: max 10 Bar Springs: Stainless Steel Indicator Plastic Seals: Buna Article number: FM 1234

* Upon request store.milacron.com

471

472

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Technical Data

Technical data International Thread Standards The most frequently used thread standard is the metric ISO Thread. However, there are other thread standards as well. These are either based on foreign standards or are used for special applications. E.G. in the medical technology, in aeronautical engineering or astronautics. The most common threads are: • ISO Thread (metric) • Pipe Thread • Knuckle Thread • Whitworth Thread • Trapezoidal Thread • Buttress Thread The thread abbreviation includes the thread code letter and the nominal thread diameter or the thread size. Additional values for pitch or TPI, tolerance, multi-lead, taper and left-handedness are added. Often threads that are according to DIN Standard have the major DIN number put in front of the thread abbreviation. Talking of screws the major diameter for screws is determined by the thread tips. The minor diameter by the groove of the thread. The pitch diameter is the distance of two opposite flanks or the distance of the center line of the profile.

Thread Specifications Abbreviation ISO NC UNC NF UNF UNEF UN UNS NPT NPTF NPS NPSM NPSF BSW BSF BSP BSPT BA

Country

Thread Angle ° 60° 60° 60° 60° 60° 60° 60° 60° 60° 60° 60° 60° 60° 55° 55° 55° 55° 47°

USA USA USA USA USA USA USA USA USA USA USA USA GB GB GB GB GB

Description International Organization for Standardization National Coarse Unified National Coarse National Fine Unified National Fine Unified National Extra Fine Unified National 8-, 12- and 16 pitch Series Special Threads of American National Form National Taper Pipe 1:16 National Taper Pipe Dryseal 1:16 National Standard Straight Pipe National Standard Straight Pipe for free fitting mechanical National Standard Internal Straight Pipe Dryseal British Standard Withworth Coarse British Standard Fine British Strandard Pipe British Standard Pipe Taper British Standard Association

Whitworth Tapered Pipe Thread DIN 2999 _ BSPT (British Standard Tapered Pipe)

Whitworth Pipe Thread for pipes and fittings. Parallel female thread and tapered male thread (taper 1 : 16). An appropriate sealing compound can be used in the thread to ensure a leak-proof joint.

Thread Specifications Male Thread Diameter R 1/16” R 1/8” R 1/4” R 3/8” R 1/2” R 3/4” R 1” R 1 1/4” R 1 1/2” R 2” R 2 1/2” R 3” R 4” R 5” R 6”

474

Female Thread Diameter Rp 1/16” Rp 1/8” Rp 1/4” Rp 3/8” Rp 1/2” Rp 3/4” Rp 1” Rp 1 1/4” Rp 1 1/2” Rp 2” Rp 2 1/2” Rp 3” R 4” Rp 5” Rp 6”

Pipe Minor Diameter mm 3 6 8 10 15 20 25 32 40 50 65 80 100 125 150

Pipe Major Diameter mm 7,723 9,728 13,157 16,662 20,995 26,441 33,249 41,910 47,803 59,614 75,184 87,884 113,030 138,430 163,830

Tapping Drill Size mm 6,561 8,566 11,445 14,950 18,631 24,117 30,291 38,952 44,845 56,656 72,226 84,926 110,072 135,472 160,872

TPI 28 28 19 19 14 14 11 11 11 11 11 11 11 11 11

Pitch mm 0,907 0,907 1,337 1,337 1,814 1,814 2,309 2,309 2,309 2,309 2,309 2,309 2,309 2,309 2,309

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Technical data Whitworth Pipe Thread DIN ISO 228 BSP (British Standard Pipe) British Standard Pipe Thread, with sealant compound (parallel, cylindrical), external = G

Thread Specifications Nominal Diameter G 1/8” G 1/4” G 3/8” G 1/2” G 5/8” G 3/4” G 7/8” G 1” G 1 1/8” G 1 1/4” G 1 3/8” G 1 1/2” G 1 3/4” G 2” G 2 1/4” G 2 1/2” G 2 3/4” G 3” G 3 1/4” G 3 1/2” G 3 3/4” G 4”

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Major Diameter 9,73 13,16 16,66 20,95 22,91 26,44 30,20 33,25 37,90 41,91 44,32 47,80 53,74 59,61 65,71 75,18 81,53 87,88 93,98 100,33 106,68 113,03

Minor Diamter Nut mm 8,85 11,89 15,39 19,17 21,13 24,66 28,42 30,93 35,58 39,59 42,00 45,48 51,43 57,29 63,39 72,86 79,21 85,56 91,66 98,01 104,30 110,71

Tapping Drill Size 8,80 11,80 15,25 19,00 21,00 24,50 28,25 30,75 35,30 39,25 41,70 45,25 51,10 57,00 63,10 72,60 78,90 85,30 91,50 97,70 104,00 110,40

TPI 28 19 19 14 14 14 14 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11

Pitch mm 0,907 1,337 1,337 1,814 1,814 1,814 1,814 2,309 2,309 2,309 2,309 2,309 2,309 2,309 2,309 2,309 2,309 2,309 2,309 2,309 2,309 2,309

475

Technical data UNEF Thread ANSI B1.1 UNEF - Unified Extra Fine Thread, which is used for special purposes

Thread Specifications Nominal Diameter

Major Diameter Inch

N 12 - 32 UNEF 1/4” - 32 UNEF 5/16” - 32 UNEF 3/8” - 32 UNEF 7/16” - 28 UNEF 1/2” - 28 UNEF 9/16” - 24 UNEF 5/8” - 24 UNEF 11/16” - 24 UNEF 3/4” - 20 UNEF 13/16” - 20 UNEF 7/8” - 20 UNEF 15/16” - 20 UNEF 1” - 20 UNEF 1 1/16” - 18 UNEF 1 1/8” - 18 UNEF 1 1/4” - 18 UNEF 1 5/16” - 18 UNEF 1 3/8” - 18 UNEF 1 7/16” - 18 UNEF 1 1/2” - 18 UNEF 1 9/16” - 18 UNEF 1 5/8” - 18 UNEF 1 11/16” - 18 UNEF

0,216 0,250 0,313 0,375 0,438 0,500 0,563 0,625 0,688 0,750 0,813 0,875 0,938 1,000 1,063 1,125 1,250 1,313 1,375 1,438 1,500 1,563 1,625 1,688

Major Diameter mm

Tapping Drill Size mm

5,486 6,350 7,938 9,525 11,112 12,700 14,288 15,875 17,462 19,050 20,638 22,225 23,812 25,400 26,988 28,575 31,750 33,338 34,925 36,512 38,100 39,688 41,275 42,862

4,80 5,70 7,25 8,85 10,35 11,80 13,40 15,00 16,60 18,00 19,60 21,15 22,70 24,30 25,80 27,35 30,55 32,10 33,70 35,30 36,90 38,55 40,10 41,60

TPI

Pitch mm

32 32 32 32 28 28 24 24 24 20 20 20 20 20 18 18 18 18 18 18 18 18 18 18

0,794 0,794 0,794 0,794 0,907 0,907 1,058 1,058 1,058 1,270 1,270 1,270 1,270 1,270 1,411 1,411 1,411 1,411 1,411 1,411 1,411 1,411 1,411 1,411

ISO Metric Coarse Thread DIN 13 Thread Specifications Nominal Diameter M 1,0 1,1 1,2 1,4 1,6 1,8 2,0 2,2 2,5 3,0 3,5 4,0 4,5 5,0 6,0 7,0 8,0

476

Pitch mm 0,25 0,25 0,25 0,30 0,35 0,35 0,40 0,45 0,45 0,50 0,60 0,70 0,75 0,80 1,00 1,00 1,25

Tapping Drill Size mm 0,75 0,85 0,95 1,10 1,25 1,45 1,60 1,75 2,05 2,50 2,90 3,30 3,70 4,20 5,00 6,00 6,80

Nominal Diameter M 9,0 10,0 11,0 12,0 14,00 16,00 18,00 20,00 22,00 24,00 27,00 30,00 33,00 36,00 39,00 42,00 45,00

Pitch mm 1,25 1,50 1,50 1,75 2,00 2,00 2,50 2,50 2,50 3,00 3,00 3,50 3,50 4,00 4,00 4,50 4,50

Tapping Drill Size mm 7,80 8,50 9,50 10,20 12,00 14,00 15,50 17,50 19,50 21,00 24,00 26,50 29,50 32,00 35,00 37,50 40,50

Nominal Diameter M 48,00 52,00 56,00 60,00 64,00 68,00

Pitch mm 5,00 5,00 5,50 5,50 6,00 6,00

Tapping Drill Size mm 43,00 47,00 50,50 54,50 58,00 62,00

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Universal Line

Content

U100 Series U100.06................................................................................................................. 484 U100.08................................................................................................................. 486 U100.12................................................................................................................. 497

U101 Series U101.06 / .09 / .12 / .16 / .20 / .25 / .38.................................................................. 509

Multicouplings Multicouplings....................................................................................................... 523

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479

DME your one stop promotor for cooling items

482

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U100 Series These new couplers (with valve) have been designed according to industrial requirements. This new product works perfectly with full flow nipples and valved nippels. You will be able to have clean working areas with the help of this coupling and its valve system. Connection variety permits great flexible working conditions. Socket with valve / Full flow plug Socket with valve / Plug with valve Full flow Socket / Plug with valve Full flow Socket / Full flow plug In this new system you can easily recognise the fluid is hot or cold by the new colored ring.

•

Using Area : On mold temperature control connections lines of plastic, zamak, and alüminium injection press. • On hot oil lines connection • On hot, cold or chilled water circuits.

The RPL Serie is quick to operate, reliable and designed for one hand operations. According to internal diameter there are 2 different sizes of U100 couplers. Serie : U100.08B = 8.3 mm Serie : U100.12B = 1 3 mm

U100 Series U100.06

Coupling with valve Temperature Range : -20°C +100°C ( -40°F +250°F ) Working Pressure : 0 - 10 bar (0 - 160 PSI) Flow capacity : NW 6

0.6

Pressure Drop (Bar)

0.5 0.4 0.3 0.2 0.1 0

Water Flow L/min

100

Material Coupler Body : Brass Nickel Plated Sleeve : Brass Nickel Plated Springs : Stainless Steel Locking O-Ring : Stainless Steel Balls : Stainless Steel Seals : NBR Nitrile (Ni) Plug - Nippel : Brass Nickel Plated Standard version : Brass NBR Nitrile (Ni) Nickel plated Locking balls 6 units Options V - Seal E - EPDM Seal For optional orders please add the symbol of your option end of the order no. Please add: B - for Blue, R - for Red at the end of the REF for identification of the right colour.

Standard hose tail plug - Socket and Plug Ø Connection Ø 6 mm Ø 8 mm

1/4” 5/16”

REF U100.06 HGF 06 U100.06 HGF 08

Dimension in mm A B 17 32,5 17 32,5

Push-lock hose tail plug Ø Connection Ø 6 mm Ø 8 mm Ø 10 mm

484

1/4” 5/16” 5/16”

REF U100.06 FGF 06 U100.06 FGF 08 U100.06 FGF 10

Dimension in mm A B 17 32,5 17 32,5 17 32,5

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U100 Series U100.06

Male threaded plug socket - Socket and Plug Ø F Connection BSPT 1/8” BSPT 1/4” NPT 1/8” NPT 1/4” M10x1.0

REF U100.06 RU 10T U100.06 RU 13T U100.06 TU 10T U100.06 TU 13T U100.06 EUM 10-1T

A 17 17 17 17 17

Dimension in mm B C D 18.5 10 14 18.5 12 14 18.5 10 14 18.5 12 14 18.5 10 14

E 28.5 30.5 28.5 30.5 30.5

Allen SW 6 6 1/4” 1/4” 6

Extension (conical threaded version BSPT-NPT)

Series U100.06 U100.06 U100.06

F Thread BSPT 1/8” NPT 1/8” M10x1.0

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Assembling Sizes 0A 0A1

L min./max.

REF without collar

33/100

U100.06-100-R10

L-5.5

33/100 33/100

U100.06-100-T10 U100.06-100-M10

20 20

L-5.5 L-5.5

17 17

Allen SW

Torque (m.daN)

10.2

10.2 10.2

1/4” 6

1 1

18.5

18.5 18.5

11 11

485

U100 Series U100.08

Coupling - 9 Balls / 20% Higher Flow Temperature Range : -20°C +100°C ( -40°F +250°F ) Working Pressure : 0 - 10 bar (0 - 160 PSI) Flow capacity : NW 8.3

0.6

Pressure Drop (Bar)

0.5 0.4 0.3 0.2 0.1 0

Water Flow L/min

100

Material Coupler Body : Brass Nickel Plated Sleeve : Brass Nickel Plated Springs : Stainless Steel Locking O-Ring : Stainless Steel Balls : Stainless Steel Seals : NBR Nitrile (Ni) Plug : Brass Nickel Plated Standard version : Brass NBR Nitrile (Ni) Nickel plated Locking balls 9 units Options B - Blue R - Red V - FPM Seal E - EPDM Seal For optional orders please add the symbol of your option end of the order no.

Plug - Standard hose tail plug Ø Connection Ø 6 mm Ø 8 mm Ø 10 mm Ø 12 mm Ø 13 mm

1/4” 5/16” 3/8” 15/32” 1/2”

REF U100.08 HGF 06 U100.08 HGF 08 U100.08 HGF 10 U100.08 HGF 12 U100.08 HGF 13

Dimension in mm A B 20 37.5 20 37.5 20 37.5 20 37.5 20 37.5

Standard hose tail plug 90° Ø Connection Ø 6 mm Ø 8 mm Ø 10 mm Ø 12 mm Ø 13 mm

486

1/4” 5/16” 3/8” 15/32” 1/2”

REF U100.08 HGF 06-90˚ U100.08 HGF 08-90˚ U100.08 HGF 10-90˚ U100.08 HGF 12-90˚ U100.08 HGF 13-90˚

Dimension in mm A B 20 45.5 20 45.5 20 45.5 20 45.5 20 45.5

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U100 Series U100.08

Standard hose tail plug 135° Ø Connection Ø 6 mm Ø 8 mm Ø 10 mm Ø 12 mm Ø 13 mm

1/4” 5/16” 3/8” 15/32” 1/2”

REF U100.08 HGF 06-135˚ U100.08 HGF 08-135˚ U100.08 HGF 10-135˚ U100.08 HGF 12-135˚ U100.08 HGF 13-135˚

Dimension in mm A B 20 47.5 20 47.5 20 47.5 20 47.5 20 47.5

Push-lock hose tail plug Ø Connection Ø 10 mm Ø 13 mm

3/8” 1/2”

REF U100.08 FGF 10 U100.08 FGF 13

Dimension in mm A B 20 37 20 40

Push-lock hose tail plug 90° Ø Connection Ø 10 mm Ø 13 mm

3/8” 1/2”

REF U100.08 FGF 10-90˚ U100.08 FGF 13-90˚

Dimension in mm A B 20 45.5 20 45.5

Plug - Push-lock hose tail plug 135° Ø Connection Ø 10 mm Ø 13 mm

3/8” 1/2”

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REF U100.08 FGF 10-135˚ U100.08 FGF 13-135˚

Dimension in mm A B 20 47.5 20 47.5

487

U100 Series U100.08

Female threaded plug Ø Connection

REF

BSP 1/4” BSP 3/8” NPT 1/4” NPT 3/8”

U100.08 DGF 13 U100.08 DGF 17 U100.08 NGF 13 U100.08 NGF 17

Dimension in mm A B 20 43 20 52 20 43 20 52

Female threaded plug 90˚

Ø Connection

REF

BSP 1/4” BSP 3/8” NPT 1/4” NPT 3/8”

U100.08 DGF 13-90˚ U100.08 DGF 17-90˚ U100.08 NGF 13-90˚ U100.08 NGF 17-90˚

Dimension in mm A 20 20 20 20

B 45.5 45.5 45.5 45.5

C 24 24 27 27

Female threaded plug 35°

488

Ø Connection

REF

BSP 1/4” BSP 3/8” NPT 1/4” NPT 3/8”

U100.08 DGF 13-135˚ U100.08 DGF 17-135˚ U100.08 NGF 13-135˚ U100.08 NGF 17-135˚

Dimension in mm A 20 20 20 20

B 47.5 47.5 47.5 47.5

C 17 17 20 20

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U100 Series U100.08

Diverting connector ( For U100.08 )

Brass Tube PB 10x1

REF U100.08 - KG 125 125 101 U100.08 - KG 250 250 226 U100.08 - KG 500 500 476

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L 20 20 20

L-24 47.5 47.5 47.5

489

U100 Series U100.08

Coupling with valve - 9 Balls Temperature Range : -20°C +100°C ( -40°F +250°F ) Working Pressure : 0 - 10 bar (0 - 160 PSI) Flow capacity : NW 8.3

0.6

Pressure Drop (Bar)

0.5 0.4 0.3 0.2 0.1 0

Water Flow L/min

100

Material Coupler Body : Brass Nickel Plated Sleeve : Brass Nickel Plated Springs : Stainless Steel Locking O-Ring : Stainless Steel Balls : Stainless Steel Seals : NBR Nitrile (Ni) Plug : Brass Nickel Plated Standard version : Brass NBR Nitrile (Ni) Nickel plated Locking balls 9 units Options B - Blue R - Red V - FPM Seal E - EPDM Seal For optional orders please add the symbol of your option end of the order no.

Plug - Standard hose tail plug with valve Ø Connection Ø 6 mm Ø 8 mm Ø 10 mm Ø 12 mm Ø 13 mm

1/4” 5/16” 3/8” 15/32” 1/2”

REF U100.08 HGB 06 U100.08 HGB 08 U100.08 HGB 10 U100.08 HGB 12 U100.08 HGB 13

Dimension in mm A B 20 59 20 59 20 59 20 59 20 59

Standard hose tail plug with valve 90° Ø Connection Ø 6 mm Ø 8 mm Ø 10 mm Ø 12 mm Ø 13 mm

490

1/4” 5/16” 3/8” 15/32” 1/2”

REF U100.08 HGB 06-90˚ U100.08 HGB 08-90˚ U100.08 HGB 10-90˚ U100.08 HGB 12-90˚ U100.08 HGB 13-90˚

Dimension in mm A B 20 64 20 64 20 64 20 64 20 64

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U100 Series U100.08

Standard hose tail plug with valve 135° Ø Connection Ø 6 mm Ø 8 mm Ø 10 mm Ø 12 mm Ø 13 mm

1/4” 5/16” 3/8” 15/32” 1/2”

REF U100.08 HGB 06-135˚ U100.08 HGB 08-135˚ U100.08 HGB 10-135˚ U100.08 HGB 12-135˚ U100.08 HGB 13-135˚

Dimension in mm A B 20 64 20 64 20 64 20 64 20 64

Push-lock hose tail plug with valve Ø Connection Ø 10 mm Ø 13 mm

3/8” 1/2”

REF U100.08 FGB 10 U100.08 FGB 13

Dimension in mm A B 20 59 20 59

Push-lock hose tail plug with valve 90° Ø Connection Ø 10 mm Ø 13 mm

3/8” 1/2”

REF U100.08 FGB 10-90˚ U100.08 FGB 13-90˚

Dimension in mm A B 20 64 20 64

Plug - Push-lock hose tail plug with valve 135° Ø Connection Ø 10 mm Ø 13 mm

3/8” 1/2”

store.milacron.com

REF U100.08 FGB 10-135˚ U100.08 FGB 13-135˚

Dimension in mm A B 20 64 20 64

491

U100 Series U100.08

Female threaded plug with valve Ø Connection

REF

BSP 1/4” BSP 3/8” NPT 1/4” NPT 3/8”

U100.08 DGB 13 U100.08 DGB 17 U100.08 NGB 13 U100.08 NGB 17

Dimension in mm A B 20 57 20 57 20 60 20 60

Female threaded plug with valve 90˚

Ø Connection

REF

BSP 1/4” BSP 3/8” NPT 1/4” NPT 3/8”

U100.08 DGB 13-90˚ U100.08 DGB 17-90˚ U100.08 NGB 13-90˚ U100.08 NGB 17-90˚

Dimension in mm A 20 20 20 20

B 54 54 54 54

C 24 24 27 27

Female threaded plug with valve 135°

492

Ø Connection

REF

BSP 1/4” BSP 3/8” NPT 1/4” NPT 3/8”

U100.08 DGB 13-135˚ U100.08 DGB 17-135˚ U100.08 NGB 13-135˚ U100.08 NGB 17-135˚

Dimension in mm A 20 20 20 20

B 54 54 54 54

C 17 17 20 20

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U100 Series U100.08

Socket - Male threaded socket Ø Connection BSPT 1/8” BSPT 1/4” BSPT 3/8” NPT 1/8” NPT 1/4” NPT 3/8” M10x1.0 M10x1.5 M14x1.5

Dimension in mm B C D 21 8 17.5 21 10 17.5 11 11 17.5 21 7 17.5 21 11 17.5 11 11 17.5 21 10 17.5 21 20 17.5 21 11 17.5

REF

without collar U100.08 RU 10T U100.08 RU 13T U100.08 RU 17T U100.08 TU 10T U100.08 TU 13T U100.08 TU 17T U100.08 EUM 10-1T U100.08 EUM 10T U100.08 EUM 14T

A 21 21 21 21 21 21 21 21 21

E 31 33 24 31 33 24 31 31 31

Allen SW 6 8 8 1/4” 5/16” 5/16” 6 6 8

Female threaded socket Ø Connection

REF

without collar U100.08 DU 10 U100.08 DU 13 U100.08 NU 10 U100.08 NU 13

BSP 1/8” BSP 1/4” NPT 1/8” NPT 1/4”

Dimension in mm A B 21 39 21 39 21 39 21 39

Allen SW 8 8 5/16” 5/16”

Male threaded Socket 90˚ Ø Connection

REF

without collar BSPT 1/8” BSPT 1/4” BSPT 3/8” NPT 1/4”

U100.08 RU 10-90˚T U100.08 RU 13-90˚T U100.08 RU 17-90˚T U100.08 TU 13-90˚T

A 21 21 21 21

Dimension in mm B 33 33 33 21

C 24 24 24 11

Allen SW 20 20 20 20

Male threaded socket 135˚ Ø Connection

REF

without collar BSPT 1/8” BSPT 1/4” BSPT 3/8” NPT 1/4”

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U100.08 RU 10-135˚T U100.08 RU 13-135˚T U100.08 RU 17-135˚T U100.08 TU 13-135˚T

Dimension in mm A B C 21 33 24 21 33 24 21 33 24 21 21 11

Allen SW 20 20 20 20

493

U100 Series U100.08

Through the wall straight connector Dimension in mm B C 35 23

REF

without collar

A 22

U100.08 PU 00

E 10 Max.

Through the wall 90° connector Ø Connection

REF

without collar BSPT 1/4”

494

U100.08 PU 13-90˚

A 22

Dimension in mm B C 22 21

E 10 Max.

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U100 Series U100.08

Extension ( conical threaded version BSPT-NPT )

Series

F thread

L min./max.

REF

without collar U100.08 BSPT

U100.08 NPT

U100.08 BSPT

U100.08 NPT

BSPT 1/8" BSPT 1/8" BSPT 1/8" BSPT 1/8" NPT 1/8" NPT 1/8" NPT 1/8" NPT 1/8" BSPT 1/4" BSPT 1/4" BSPT 1/4" BSPT 1/4" NPT 1/4" NPT 1/4" NPT 1/4" NPT 1/4"

Series

33/100 100/150 150/200 200/250 33/100 100/150 150/200 200/250 33/100 100/150 150/200 200/250 33/100 100/150 150/200 200/250

U100.08-100 R10 U100.08-150 R10 U100.08-200 R10 U100.08-250 R10 U100.08-100 T10 U100.08-150 T10 U100.08-200 T10 U100.08-250 T10 U100.08-100 R13 U100.08-150 R13 U100.08-200 R13 U100.08-250 R13 U100.08-100 T13 U100.08-150 T13 U100.08-200 T13 U100.08-250 T13

U100.08

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50 100 150 200 50 100 150 200 250

L2 L-5.5 L-5.5 L-5.5 L-5.5 L-5.5 L-5.5 L-5.5 L-5.5 L-7.5 L-7.5 L-7.5 L-7.5 L-5.5 L-5.5 L-5.5 L-5.5

Assembling sizes 0A 0A1 21 22 21 22 21 22 21 22 21 22 21 22 21 22 21 22 21 22 21 22 21 22 21 22 21 22 21 22 21 22 21 22

REF

without collar 10.2 10.2 10.2 10.2 13.5 13.5 13.5 13.5 13.5

L1 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23

U100.08-10 BU 50 U100.08-10 BU 100 U100.08-10 BU 150 U100.08-10 BU 200 U100.08-13 BU 50 U100.08-13 BU 100 U100.08-13 BU 150 U100.08-13 BU 200 U100.08-13 BU 250

L1 23 23 23 23 23 23 23 23 23

L2 L-5.5 L-5.5 L-5.5 L-5.5 L-7.5 L-7.5 L-7.5 L-7.5 L-7.5

Assembling sizes 0A 21 21 21 21 21 21 21 21 21

0B 11 11 11 11 11 11 11 11 14 14 14 14 11 11 11 11

0A1 22 22 22 22 22 22 22 22 22

Allen SW 6 6 6 6 1/4’ 1/4’ 1/4’ 1/4’ 8 8 8 8 1/4’ 1/4’ 1/4’ 1/4’

0C 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 13.5 13.5 13.5 13.5 10.2 10.2 10.2 10.2

0B 11 11 11 11 14 14 14 14 14

Torque (m/daN) 1 1 1 1 1 1 1 1 3 3 3 3 1 1 1 1

Allen SW 6 6 6 6 8 8 8 8 8

495

U100 Series U100.08

Extension ( cylindrical BSP threaded version ) Series

F thread

BSP 1/8" U100.08 BSP 1/8" BSP 1/8" BSP 1/4" BSP 1/4" U100.08 BSP 1/4" BSP 1/4"

L min./ max.

Assembling sizes

REF

without collar

L1 26 60 60 6.5 60 60 60

U100.08-50 RF10 U100.08-100 RF10 U100.08-150 RF10 U100.08-50 RF13 U100.08-100 RF13 U100.08-150 RF13 U100.08-200 RF13

50 100 150 50 100 150 200

L2 21 21 21 21 21 21 21

0A 21 21 21 21 21 21 21

Allen SW 6 6 6 8 8 8 8

Male Threaded Extension Shut-off Plugs Series

F thread

BSP 1/8" BSP 1/8" BSP 1/8" U100.08 BSP 1/8" BSP 1/8" BSP 1/8" BSP 1/4" BSP 1/4" BSP 1/4" BSP 1/4" U100.08 BSP 1/4" BSP 1/4" BSP 1/4" BSP 1/4"

L min./ max. 50 100 150 50 100 150 50 100 150 200 50 100 150 200

Assembling sizes

REF

without collar U100.08-50 EUB10 U100.08-100 EUB10 U100.08-150 EUB10 U100.08-50 RUB10 U100.08-100 RUB10 U100.08-150 RUB10 U100.08-50 EUB13 U100.08-100 EUB13 U100.08-150 EUB13 U100.08-200 EUB13 U100.08-50 RUB13 U100.08-100 RUB13 U100.08-150 RUB13 U100.08-200 RUB13

L1 32 32 32 32 32 32 32 32 32 32 32 32 32 32

L2 L-5.5 L-5.5 L-5.5 L-5.5 L-5.5 L-5.5 L-5.5 L-5.5 L-5.5 L-5.5 L-5.5 L-5.5 L-5.5 L-5.5

0A 22 22 22 22 22 22 22 22 22 22 22 22 22 22

Allen SW 6 6 6 6 6 6 6 6 6 6 6 6 6 6

Male Threaded Shut-off Socket Ø Connection

Dimension in mm

REF

without collar Male thread socket with valve

1/4”

Ø Connection Male thread socket with valve

Assembling apparatus

496

U100.08 EUB 13

L 36

Dimension in mm

REF

without collar 3/8”

0A 21

U100.08 EUB 17

0A 21

L 28.5

REF U100.08 EUB 00

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U100 Series U100.12

Coupling - 9 Balls Temperature Range : -20°C +100°C ( -40°F +250°F ) Working Pressure : 0 - 10 bar (0 - 160 PSI) Flow capacity : NW 13

0.6

Pressure Drop (Bar)

0.5

0.4 0.3 0.2 0.1 0

100

Water Flow L/min

Options B - Blue R - Red V - FPM Seal E - EPDM Seal For optional orders please add the symbol of your option end of the order no.

Plug - Standard hose tail plug Ø F / Ø FI Connection Ø 13 mm Ø 16 mm

1/2" 5/8"

REF U100.12 HGF 13 U100.12 HGF 16

Dimension in mm A B 28 44 28 44

Standard hose tail plug 90° Ø F / Ø FI Connection Ø 13 mm Ø 16 mm

1/2" 5/8"

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REF U100.12 HGF 13-90° U100.12 HGF 16-90°

Dimension in mm A B 28 54 28 54

497

U100 Series U100.12

Standard hose tail plug 135° Ø F / Ø FI Connection Ø 13 mm Ø 16 mm

1/2" 5/8"

REF U100.12 HGF 13-135˚ U100.12 HGF 16-135˚

Dimension in mm A B 28 54 28 54

Push-lock hose tail plug Ø F / Ø FI Connection Ø 13 mm Ø 16 mm

1/2" 5/8"

REF U100.12 FGF 13 U100.12 FGF 16

Dimension in mm A B 28 44 28 44

Push-lock hose tail plug 90°

Ø F / Ø FI Connection Ø 13 mm Ø 16 mm

1/2" 5/8"

REF U100.12 FGF 13-90˚ U100.12 FGF 16-90˚

Dimension in mm A B 28 54 28 54

Plug - Push-lock hose tail plug 135°

Ø F / Ø FI Connection Ø 13 mm Ø 16 mm

498

1/2" 5/8"

REF U100.12 FGF 13-135˚ U100.12 FGF 16-135˚

Dimension in mm A B 28 54 28 54

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U100 Series U100.12

Female threaded plug Ø F Connection BSP 1/2" NPT1/2" BSP 3/4" NPT 3/4"

REF U100.12 DGF 21 U100.12 NGF 21 U100.12 DGF 26 U100.12 NGF 26

A 28 28 28 28

Dimension in mm B C/SW 60 24 62 24 70 35 70 35

A 28 28 28 28

Dimension in mm B C/SW 54 29 54 29 54 35 54 35

A 28 28 28 28

Dimension in mm B C/SW 54 10 54 10 54 16 54 16

Female threaded plug 90° Ø F Connection BSP 3/8" NPT3/8" BSP 1/2" NPT 1/2"

REF U100.12 DGF 17-90˚ U100.12 NGF 17-90˚ U100.12 DGF 21-90˚ U100.12 NGF 21-90˚

Female threaded plug 135° Ø F Connection BSP 3/8" NPT3/8" BSP 1/2" NPT 1/2"

REF U100.12 DGF 17-135˚ U100.12 NGF 17-135˚ U100.12 DGF 21-135˚ U100.12 NGF 21-135˚

Diverting connector ( For U100.12 ) REF U100.12 - KG 125 U100.12 - KG 250 U100.12 - KG 500

L 125 250 500

L-24 90 250 470

Brass Tube PB 14x1 store.milacron.com

499

U100 Series U100.12

Coupling with valve - 9 Balls Temperature Range : -20°C +100°C ( -40°F +250°F ) Working Pressure : 0 - 10 bar (0 - 160 PSI) Flow capacity : NW 13

0.6

Pressure Drop (Bar)

0.5 0.4 0.3 0.2 0.1 0

Water Flow L/min

100

Material Coupler Body : Brass Nickel Plated Sleeve : Brass Nickel Plated Springs : Stainless Steel Locking O-Ring : Stainless Steel Balls : Stainless Steel Seals : NBR Nitrile (Ni) Standard version : Brass NBR Nitrile (Ni) Nickel plated Locking balls 9 units Options B - Blue R - Red V - FPM Seal E - EPDM Seal For optional orders please add the symbol of your option end of the order no.

Plug - Standard hose tail plug with valve Ø F / Ø I Connection Ø 13 mm Ø 16 mm

1/2" 5/8"

REF U100.12 HGB 13 U100.12 HGB 16

Dimension in mm A B 28 65 28 65

Standard hose tail plug with valve 90° Ø F / Ø I Connection Ø 13 mm Ø 16 mm

500

1/2" 5/8"

REF U100.12 HGB 13-90˚ U100.12 HGB 16-90˚

Dimension in mm A B 28 70 28 70

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U100 Series U100.12

Standard hose tail plug with valve 135° Ø Connection Ø 13 mm Ø 16 mm

1/2" 5/8"

REF U100.12 HGB 13-135˚ U100.12 HGB 16-135˚

Dimension in mm A B 28 70 28 70

Push-lock hose tail plug with valve Ø Connection Ø 13 mm Ø 16 mm

1/2" 5/8"

REF U100.12 FGB 13 U100.12 FGB 16

Dimension in mm A B 28 65 28 65

Push-lock hose tail plug with valve 90° Ø Connection Ø 13 mm Ø 16 mm

1/2" 5/8"

REF U100.12 FGB 13-90˚ U100.12 FGB 16-90˚

Dimension in mm A B 28 70 28 70

Plug - Push-lock hose tail plug with valve 135° Ø Connection Ø 13 mm Ø 16 mm

1/2" 5/8"

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REF U100.12 FGB 13-135˚ U100.12 FGB 16-135˚

Dimension in mm A B 28 70 28 70

501

U100 Series U100.12

Female threaded plug with valve Ø F / Ø FI Connection BSP NPT

1/2" 1/2"

REF

Dimension in mm A B 28 80 28 80

U100.12 DGB 21 U100.12 NGB 21

Female threaded plug with valve 90° Ø F / Ø FI Connection BSP NPT BSP NPT

3/8" 3/8" 1/2" 1/2"

REF U100.12 DGB 17-90˚ U100.12 NGB 17-90˚ U100.12 DGB 21-90˚ U100.12 NGB 21-90˚

A 28 28 28 28

Dimension in mm B 70 70 70 70

C 29 29 29 29

Female threaded plug with valve 135°

Ø F / Ø FI Connection BSP NPT BSP NPT

502

3/8" 3/8" 1/2" 1/2"

REF U100.12 DGB 17-135˚ U100.12 NGB 17-135˚ U100.12 DGB 21-135˚ U100.12 NGB 21-135˚

A 28 28 28 28

Dimension in mm B 54 54 54 54

C 10 10 16 16

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U100 Series U100.12

Socket F Thread

REF

without collar U100.12 RU 17T U100.12 RU 21T U100.12 RU 26T U100.12 TU 17T U100.12 TU 21T U100.12 TU 26T

BSPT 3/8” BSPT 1/2” BSPT 3/4” NPT 3/8” NPT 1/2” NPT 3/4”

A 32 32 32 32 32 32

Dimension in mm B C D 28 11 25 28 16 25 13 14 28 11 25 28 14 25 13 14

E 41 44 32 41 44 32

Allen SW 10 14 14 3/8” 9/16” 9/16”

Socket F Thread

REF

without collar U100.12 DU 17 U100.12 DU 21

BSP 3/8” BSP 1/2”

Dimension in mm A B 32 49 32 50

Allen SW 12 12

Extension Plug ( Smooth version )

Series

REF

without collar

U100.12

17.2 17.2 17.2 17.2 17.2 21.3 21.3 21.3 21.3 21.3

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50 100 150 200 250 50 100 150 200 250

U100.12-17 BU 50 U100.12-17 BU 100 U100.12-17 BU 150 U100.12-17 BU 200 U100.12-17 BU 250 U100.12-21 BU 50 U100.12-21 BU 100 U100.12-21 BU 150 U100.12-21 BU 200 U100.12-21 BU 250

L1 41 41 41 41 41 43 43 43 43 43

L2 L-8.5 L-8.5 L-8.5 L-8.5 L-8.5 L-11.5 L-11.5 L-11.5 L-11.5 L-11.5

Assembling sizes 0A 32 32 32 32 32 32 32 32 32 32

0A1 33 33 33 33 33 33 33 33 33 33

0B 18 18 18 18 18 22 22 22 22 22

Allen SW 14 14 14 14 14 14 14 14 14 14

503

U100 Series U100.12

Series

F thread

Extension (conical threaded version BSPT-NPT)

L min./max.

REF

without collar U100.12 BSPT

U100.12 NPT

U100.12 BSPT

U100.12 NPT

BSPT 3/8" BSPT 3/8" BSPT 3/8" BSPT 3/8" NPT 3/8" NPT 3/8" NPT 3/8" NPT 3/8" BSPT 1/2" BSPT 1/2" BSPT 1/2" BSPT 1/2" NPT 1/2" NPT 1/2" NPT 1/2" NPT 1/2"

56/100 100/150 150/200 200/250 56/100 100/150 150/200 200/250 56/100 100/150 150/200 200/250 56/100 100/150 150/200 200/250

U100.12-100 R17 U100.12-150 R17 U100.12-200 R17 U100.12-250 R17 U100.12-100 T17 U100.12-150 T17 U100.12-200 T17 U100.12-250 T17 U100.12-100 R21 U100.12-150 R21 U100.12-200 R21 U100.12-250 R21 U100.12-100 T21 U100.12-150 T21 U100.12-200 T21 U100.12-250 T21

L1 43 43 43 43 43 43 43 43 45 45 45 45 45 45 45 45

L2 L-8.5 L-8.5 L-8.5 L-8.5 L-8.5 L-8.5 L-8.5 L-8.5 L-11.5 L-11.5 L-11.5 L-11.5 L-11.5 L-11.5 L-11.5 L-11.5

Assembling sizes 0A 0A1 32 33 32 33 32 33 32 33 32 33 32 33 32 33 32 33 32 33 32 33 32 33 32 33 32 33 32 33 32 33 32 33

0B 18 18 18 18 18 18 18 18 22 22 22 22 22 22 22 22

0C 17.2 17.2 17.2 17.2 17.2 17.2 17.2 17.2 21.3 21.3 21.3 21.3 21.3 21.3 21.3 21.3

Allen SW 14 14 14 14 3/8" 3/8" 3/8" 3/8" 14 14 14 14 3/8" 3/8" 3/8" 3/8"

Torque (m/daN) 3 3 3 3 3 3 3 3 5 5 5 5 5 5 5 5

Male Threaded socket with Valve

ØF Connection Male thread socket with valve

Male thread socket with valve

Assembling apparatus

504

BSP 3/8" BSP 1/2" BSP 3/4"

ØF Connection BSP 1/2" BSP 3/4"

Dimension in mm

REF

without collar U100.12 EUB 17 U100.12 EUB 21 U100.12 EUB 26

0A 32 32 32

24 24 30

L 40.5 42.5 38.5

Dimension in mm

REF

without collar U100.12 DUB 21 U100.12 DUB 26

0A 32 32

L 62 62

REF U100.12 EUB 00

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U100 Series U100.12

Slightly raised socket Series

U100.06

U100.08

U100.12

F Thread

0A 17 17 17 17 21 21 21 21 21 21 32 32 32 32 32 32

1/8" BSP 1/4" BSP 1/8" NPT 1/4" NPT 1/8" BSP 1/4" BSP 3/8" BSP 1/8" NPT 1/4" NPT 3/8" NPT 3/8" BSP 1/2" BSP 3/4" BSP 3/8" NPT 1/2" NPT 3/4" NPT

Slightly raised socket B L min. 20 10 18 13 22 10 20 13.5 23 10 22 12 12 13 25.5 10 24 12 14 13 29 13 10 15 15 18 33 13 35 15 17.5 18

Allen SW 6 6 1/4" 1/4" 6 8 8 1/4" 5/16" 5/16" 10 14 14 3/8" 9/16" 9/16"

Torque (m/ daN) 15 30 15 30 15 30 30 15 30 30 50 50 50 50 50 50

Flush mounted socket

Series

U100.06

U100.08

U100.12

F Thread 1/8" BSP 1/4" BSP 1/8" NPT 1/4" NPT 1/8" BSP 1/4" BSP 3/8" BSP 1/8" NPT 1/4" NPT 3/8" NPT 3/8" BSP 1/2" BSP 3/4" BSP 3/8" NPT 1/2" NPT 3/4" NPT

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Flush mounted socket 0A1 min B1 L1 18.5 20.5 29.5 18.5 18.5 30.5 18.5 22.5 31.5 18.5 20.5 33 22.5 24 33 22.5 23 34 22.5 13 25 22.5 25.5 35 22.5 23.5 35.5 22.5 14 27 33.5 30 42 33.5 31 45 33.5 20 36 33.5 33 46 33.5 34.5 51 33.5 17.5 36.5

Allen SW 6 6 1/4" 1/4" 6 8 8 1/4" 5/16" 5/16" 10 14 14 3/8" 9/16" 9/16"

Torque (m/ daN) 15 30 15 30 15 30 30 15 30 30 50 50 50 50 50 50

505

U100 Series TAF ...

Nipple with Rubber Hose REF UTAF 10.04 UTAF 10.06 UTAF 10.08 UTAF 10.10 UTAF 13.06 UTAF 13.08 UTAF 13.09 UTAF 13.10 UTAF 13.13 UTAF 17.08 UTAF 17.10 UTAF 17.13 UTAF 17.16 UTAF 21.13 UTAF 21.16 UTAF 26.16 UTAF 26.19

EHF ...

Hose Inner

4 6 8 10 6 8 9 10 13 8 10 13 16 13 16 16 19

3 4 5.5 5.5 4 5.5 6 7 8 5.5 7 9 11 9 11 13 16

38 38 43 43 41 46 46 46 51 47 47 52 52 54 54 58 58

8 8 8 8 11 11 11 11 11 12 12 12 12 14 14 16 16

23 23 28 28 28 33 33 33 33 28 28 33 33 33 33 33 33

14 14 14 14 17 17 17 17 17 19 19 19 19 23 23 30 30

Push Lock Hose Nipple REF UEHF 13-08 UEHF 13-10 UEHF 13-13 UEHF 17-10 UEHF 17-13 UEHF 17-16 UEHF 21-13 UEHF 21-16 UEHF 26-16 UEHF 26-19

506

Male Thread 0F BSP 1/8" BSP 1/8" BSP 1/8" BSP 1/8" BSP 1/4" BSP 1/4" BSP 1/4" BSP 1/4" BSP 1/4" BSP 3/8" BSP 3/8" BSP 3/8" BSP 3/8" BSP 1/2" BSP 1/2" BSP 3/4" BSP 3/4"

F-0d Connection BSP 1/4” - Ø 7.7 BSP 1/4” - Ø 9.7 BSP 1/4” - Ø 12.7 BSP 3/8” - Ø 9.7 BSP 3/8” - Ø 12.7 BSP 3/8” - Ø 15.9 BSP 1/2” - Ø 12.7 BSP 1/2” - Ø 15.9 BSP 3/4” - Ø 15.9 BSP 3/4” - Ø 15.9

0d 1/4" 3/8" 1/2" 3/8" 1/2" 5/8" 1/2" 5/8" 1/2" 3/4"

0d1 5.5 7.5 979 12 10 12 13 16 51 47

L 7 7 8 7 8 8 8 8 10 10

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U100 Series UTS ...

Water Drain Gun From the Mold

Series U100.08 U100.12

REF UTS 100-08 UTS 100.12

UTSM ...

Water Drain Gun From the Injection Machine

Series U100.08 U100.12

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REF UTSM 100-08 UTSM 100.12

507

U100 Series UCG ...

Spare O-Ring (NBR) - Nitril (N) Series U100.06 U100.08 U100.12

UCG ...

REF UCG 100.06N UCG 100.08N UCG 100.12N

Temperature -15˚C / +100˚C -4˚F / +212˚F -4˚F / +212˚F

Quantity 25 25 25

Temperature -15˚C / +200˚C -4˚F / +392˚F -4˚F / +392˚F

Quantity 25 25 25

Spare O-Ring (NBR) - Viton (V) Series U100.06 U100.08 U100.12

REF UCG 100.06V UCG 100.08V UCG 100.012V

Color identification Rings for Sockets

Series U100.06 U100.08 U100.12 U100.06 U100.08 U100.12

REF U100.06 KB U100.08 KB U100.12 KB U100.06 KR U100.08 KR U100.12 KR

Color blue blue blue red red red

Quantity 25 25 25 25 25 25

Color blue blue blue red red red

Quantity 25 25 25 25 25 25

Color identification Rings for Nippels

Series U100.06 U100.08 U100.12 U100.06 U100.08 U100.12

URH ... / UBH ...

REF U100.06 SB U100.08 SB U100.12 SB U100.06 SR U100.08 SR U100.12 SR

Color identification collar for hoses

Hose Outer Dia. Ø 13 to 17 mm Ø 17 to 24 mm Ø 24 to 28 mm Ø 13 to 17 mm Ø 17 to 24 mm Ø 24 to 28 mm

REF URH 13 URH 17 URH 24 UBH 13 UBH 17 UBH 24

Color red red red blue blue blue

Quantity 25 25 25 25 25 25

The collar has numbers from 0 to 9 ( Standard stock item = 0) when ordering please add the number of colour end of the order no. Examples : URH 13.0 (0 Number Red Collar for 13 mm hoses) Packaging: Bag of 25 red or blue collars of the same numbers 508

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U101 Series For plastic injection molding, heat transfer fluids and all industrial applications Using Area : • On cooling system of plastic zamak and aluminium injection molds • On mold temperature control lines of termoplastic injection molding • On water cooling circuit of welding machines • On cleaning and washing systems of machines • On hot oil lines connections • All industries • On steam lines Tecnical Specifications: Single or double shut-off U101.16 plug body manufactured from stainless steel and hardened U101.20 - U101.25 - U101.38 plug body manufactured from stainless steel The O-ring for all 101 serie couplers are Fluorocarbon FPM (V).

U101 Series U101.06

Quick couplings for mold and general industry Material Coupler Body : Brass Sleeve : Stainless Steel(AISI 420) Valve : Brass Springs : Stainless Steel Balls : Stainless Steel Seals : Fluorocarbon FPM (V) Plug : Brass Nickel Plated

Bar 1 0.7

Pressure drop (Bar)

0.2

0.4 0.3

0.1 0.07 0.05 0.04 0.03 0.02 0.01

0.1 0.2 0.30.5 1

L / min

Double Shut-off Single Shut-off

Ø Nominal (mm) Working Pressure (bar) Cross section ( mm2) Number of the Balls V - Viton (FPM) Working E - Ethylene Prop. Temperature (EPDM) Ni - Nitrile (NBR) Single Shut-Off Double Shut-Off Flowing Full Flow

U101.09 Bar 0.7 0.4 0.3

2. = Cv

0.1

Pressure drop (Bar)

0.2

0.07 0.05 0.04 0.03 0.02

0.1 0.2 0.30.5 1

6 16 28,3 6 -10˚C +200˚C -20˚C +150˚C -15˚C +100˚C

Quick couplings for mold and general industry

0.01

Flow drection : Plug to socket Oil Viscosity at 40˚ : C:13.4 cst

20 30

Material Coupler Body : Brass Sleeve : Stainless Steel(AISI 420) Valve : Brass Springs : Stainless Steel Balls : Stainless Steel Seals : Fluorocarbon FPM (V) Plug : Brass Nickel Plated Flow drection : Plug to socket Oil Viscosity at 40˚ : C:13.4 cst

L / min

Double Shut-off Single Shut-off

510

9 16 63,9 6 -10˚C +200˚C -20˚C +150˚C -15˚C +100˚C

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U101 Series U101.12

Bar 1 0.7 0.4 0.3

Flow drection : Plug to socket Oil Viscosity at 40˚ : C:13.4 cst

0.1

Pressure drop (Bar)

0.2

0.07 0.05 0.04 0.03 0.02 0.01

100

L / min

12 16 113 6 -10˚C +200˚C

Double Shut-off Single Shut-off

-20˚C +150˚C -15˚C +100˚C

U101.16

Bar 1 0.7

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0.1

0.07 0.05 0.04 0.03 0.02 0.01

2 3 5 10

L / min

16 16 201 12 -10˚C +200˚C

6. C

v= Pressure drop (Bar)

Flow drection : Plug to socket Oil Viscosity at 40˚ : C:13.4 cst Ø Nominal (mm) Working Pressure (bar) Cross section ( mm2) Number of the Balls V - Viton (FPM) Working E - Ethylene Prop. Temperature (EPDM) Ni - Nitrile (NBR) Single Shut-Off Double Shut-Off Flowing Full Flow

0.2

0.4 0.3

100

200

Double Shut-off Single Shut-off

-20˚C +150˚C -15˚C +100˚C

511

U101 Series U101.20 / U101.25

Quick couplings for mold and general industry

Pressure drop (Bar)

Material Coupler Body : Brass Nickel plated Sleeve : Stainless Steel (AISI 420) Valve : Brass Nickel plated Springs : Stainless Steel Balls : Stainless Steel Seals : Fluorocarbon FPM (V) Plug : Stainless Steel (AISI 420) Flow drection : Plug to socket Oil Viscosity at 40˚ : C:13.4 cst

Double Shut-off Single Shut-off

U101.38

20 16 314 12 -10˚C +200˚C

25 16 314 12 -10˚C +200˚C

-20˚C +150˚C

-15˚C +100˚C

Quick couplings for mold and general industry

Pressure drop (Bar)

Double Shut-off Single Shut-off

512

38 16 1130 14 -10˚C +200˚C -20˚C +150˚C -15˚C +100˚C

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U101 Series U101.06 - 09 - 12 - 16

Coupler with hose tail Single & double shut-off

U101.06 HGF 08 U101.09 HGF 12 U101.12 HGF 13 U101.12 HGF 16

19 25 31 31

60 69.5 82 82

23 28 28 28

U101.16 HGB 16

U101.16 HGF 16

109

U101.16 HGB 19

U101.16 HGF 19 U101.16 HGF 19SP

38 38

108.5 88

33 33

NW Size mm

Ø Connection

6 9 12 12

08 - 5/16” 12 - 15/32” 13 - 1/2” 16 - 5/8”

U101.06 HGB 08 U101.09 HGB 12 U101.12 HGB 13 U101.12 HGB 16

16 - 5/8”

16 16

19 - 3/4” 19 - 3/4”

REF

Full Flow REF

Push lock coupler with hose tail Single & double shut-off

NW Size mm

Ø Connection

6 9 12 12

10 - 3/8” 10 - 3/8” 13 - 1/2” 13 - 1/2”

U101.06 FGB 10 U101.09 FGB 10 U101.09 FGB 13 U101.12 FGB 13

U101.06 FGF 10 U101.09 FGF 10 U101.09 FGF 13 U101.12 FGF 13

19 25 25 31

60 69.5 69.5 92

24 24 28 38

11 - 5/8”

U101.16 FGB 16

U101.16 FGF 16

109

19 - 3/4”

U101.16 FGB 19

U101.16 FGF 19

109

REF

Full Flow REF

Coupler with hose tail 90°

NW Size mm

Ø Connection

6 9 9 12 16

08 - 5/16” 10 - 3/8” 12 - 15/32” 16 - 5/8” 19 - 3/4”

Single & double shut-off REF U101.06 HGB 08-90° U101.09 HGB 10-90° U101.09 HGB 12-90° U101.12 HGB 16-90° U101.16 HGB 19-90°

Full Flow

19 25 25 31 38

59 60 65 82 132

23 28 28 28 60

REF U101.06 HGF 08-90° U101.09 HGF 10-90° U101.09 HGF 12-90° U101.12 HGF 16-90° U101.16 HGF 19-90°

Coupler with hose tail 135°

NW Size mm

Ø Connection

08 - 5/16”

Single & double shut-off REF

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U101.06 HGB 08-135°

Full Flow

REF U101.06 HGF 08-135°

513

U101 Series U101.06 - 09 - 12 - 16

Coupler with female thread

NW Size mm

Ø Connection

Single & double shut-off

Full Flow

BSP 1/4” NPT 1/4” BSP 3/8” NPT 1/4” BSP 1/2” NPT 1/2” BSP 3/4” BSP 3/4” NPT 3/4”

U101.06 DGB 13 U101.06 NGB 13 U101.09 DGB 17 U101.09 NGB 17 U101.12 DGB 21 U101.12 NGB 21 U101.16 DGB 26 U101.16 NGB 26

19 19 25 25 31 31 38 38 38

46 46 53 51 67 65 90.5 55 88.5

17 17 22 22 27 27 35 35 35

REF

REF 6 6 9 9 12 12 16 16 16

U101.06 DGF 13 U101.06 NGF 13 U101.09 DGF 17 U101.09 NGF 17 U101.12 DGF 21 U101.12 NGF 21 U101.16 DGF 26 U101.16 NGF 26SP U101.16 NGF 26

Coupler with female thread 90°

NW Size mm

Ø Connection

6 6 9 9 12 12

BSP 1/4” NPT 1/4” BSP 3/8” NPT 3/8” BSP 1/2” NPT 1/2”

Single & double shut-off

Full Flow

REF

U101.06 DGB 13-90° U101.06 NGB 13-90° U101.09 DGB 17-90° U101.09 NGB 17-90° U101.12 DGB 21-90° U101.12 NGB 21-90°

U101.06 DGF 13-90° U101.06 NGF 13-90° U101.09 DGF 17-90° U101.09 NGF 17-90° U101.12 DGF 21-90° U101.12 NGF 21-90°

19 19 25 25 31 31

59 59 65 65 82 82

Single & double shut-off

Full Flow

REF

U101.06 DGB 13-135°

U101.06 DGF 13-135°

Coupler with female thread 135°

NW Size Ø Connecmm tion 6

BSP 1/4”

Coupler with male thread

NW Size mm

Ø Connection

Single & double shut-off REF

6 9 12 16

514

BSP 1/4” BSP 3/8” BSP 1/2” BSP 3/4”

Full Flow

REF

U101.06 EGB 13

U101.06 EGF 13

U101.09 EGB 17

U101.09 EGF 17

U101.12 EGB 21

U101.12 EGF 21

U101.16 EGB 26

U101.16 EGF 26

115.5

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U101 Series U101.06 - 09 - 12 - 16

Coupler with male thread 90°

NW Size mm 6 9 12 16

Single & double shut-off

Ø Connection

REF BSP 1/4” BSP 3/8” BSP 1/2” BSP 3/4”

Full Flow

REF

U101.06 EGB 13-90°

U101.06 EGF 13-90°

U101.09 EGB 17-90°

U101.09 EGF 17-90°

U101.12 EGB 21-90°

U101.12 EGF 21-90°

U101.16 EGB 26-90°

U101.16 EGF 26-90°

115.5

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515

U101 Series U101. ...

Tapered male threaded plugs NW size mm 6 6 6 6 9 9 9 9 12

Connection F/0 BSPT 1/8” BSPT 1/4” NPT 1/8” NPT 1/4” BSPT 1/4” BSPT 3/8” NPT 1/4” NPT 3/8” BSPT 3/8”

REF

U101.06 RU 10 U101.06 RU 13 U101.06 TU 10 U101.06 TU 13 U101.09 RU 13 U101.09 RU 17 U101.09 RU 13 U101.09 RU 17 U101.12 RU 17

21 22 22 22 21 21 23 23 26

10 11 14 14 14 14 17 17 18

5 5 5 5 8 8 8 8 10

Tapered male threaded plugs NW size mm 12 12 12 16 16

Connection F/0 BSPT 1/2” NPT 3/8” NPT 1/2” BSPT 1/2” BSPT 3/4”

REF

U101.12 RU 21 U101.12 RU 17 U101.12 TU 21 U101.16 TU 21 U101.16 RU 26

51.5 28 38 39 41.5

24 22 22 24 27

REF

U101.09 EU 21 U101.12 EU 26 U101.16 EU 33 U101.16 EUM 26

25 30 38 41.5

22 27 32 27

REF

U101.06 DU 13 U101.06 NU 13 U101.09 DU 17 U101.09 NU 17 U101.12 DU 21 U101.12 NU 21 U101.16 DU 26 U101.16 NU 26

34 47 37 49 45 67 58 80

17 17 22 22 27 27 32 32

Male threaded plugs

NW size mm 9 12 16 16

Connection F/0 BSP 1/2” BSP 3/4” BSP 1” M24x1.5

Female threaded plugs

NW size mm 6 6 9 9 12 12 16 16

516

Connection F/0 BSP 1/4” NPT 1/4” BSP 3/8” NPT 3/8” BSP 1/2” NPT 1/2” BSP 3/4” NPT 3/4”

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U101 Series U101. ...

Hose tail plug NW size mm 6 9 12 16

Connection F/0 08 5/16” 012 15/21” 016 5/8” 019 3/4”

REF U101.06 HU 08 U101.09 HU 26 U101.12 HU 16 U101.16 HU 19

B 24.5 25.5 30 37

Male threaded shut-off plugs with parallel tread NW size mm 6 6 9 9 12 12 16

Connection F/0 BSP 1/8” BSP 1/4” BSP 1/4” BSP 3/8” BSP 3/8” BSP 1/2” BSP 3/4”

REF U101.06 OUB 10 U101.06 OUB 13 U101.09 OUB 13 U101.09 OUB 17 U101.12 OUB 17 U101.12 OUB 21 U101.16 OUB 26

B 38 36 42 38 53.5 50 67

SW 17 17 19 20 24 24 32

B 36 33 36 33 39 39.5 39 35.5 51.5 46 51.5 46 62 62

SW 17 17 17 17 19 19 19 19 24 24 24 24 32 32

Tapered male shut-off threaded plugs NW size mm 6 6 6 6 9 9 9 9 12 12 12 12 16 16

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Connection F/0 BSPT 1/8” BSPT 1/4” NPT 1/8” NPT 1/4” BSPT 1/4” BSPT 3/8” NPT 1/4” NPT 3/8” BSPT 3/8” BSPT 1/2” NPT 3/8” NPT 1/2” BSPT 3/4” NPT 3/4”

REF U101.06 RUB 10 U101.06 RUB 13 U101.06 TUB 10 U101.06 TUB 13 U101.09 RUB 13 U101.09 RUB 17 U101.09 TUB 13 U101.09 TUB 17 U101.12 RUB 17 U101.12 RUB 21 U101.12 TUB 17 U101.12 TUB 21 U101.16 RUB 26 U101.16 TUB 26

517

U101 Series U101. ...

BSP male threaded shut-off plugs NW size mm 6 9 12 16

Connection F/0 BSP 3/8” BSP 1/2” BSP 3/4” BSP 1”

REF

U101.06 EUB 17 U101.09 EUB 21 U101.12 EUB 26 U101.16 EUB 33

26 25 30 38

19 22 27 32

Female threaded shut-off plugs NW size mm 6

Connection F/0 BSP 1/4”

REF

U101.06 DUB 13

NPT 1/4”

U101.06 NUB 13

9 9 9 12 16 16

BSP 1/4” NPT 1/4” BSP 3/8” NPT 1/2” BSP 3/4” NPT 3/4”

U101.09 DUB 13 U101.09 NUB 13 U101.09 DUB 17 U101.12 NUB 21 U101.16 DUB 26 U101.16 NUB 26

48.5 48.5 49 85 81 81

19 19 22 27 32 32

Connecting size

NW size mm 6 9 12 16

Assembly

518

REF U101.06 U101.09 U101.12 U101.16

B 17.5 18.5 23 30

Tapered male threaded plugs

NW size mm 6 6 6 6 9 9

Connection F/0 BSPT 1/8” NPT 1/8” BSPT 1/4” NPT 1/4” BSPT 1/4” NPT 1/4”

REF

U101.06 RU 10 U101.06 TU 10 U101.06 RU 13 U101.06 TU 13 U101.09 RU 13 U101.09 TU 13

26 28 27 27 26 26

20 20 20 20 26 26

10 11 14 14 14 14

9 9 12 13 12 13

5 5 5 5 8 8

BSPT 3/8”

U101.09 RU 17

9 12

NPT 3/8” BSPT 3/8”

U101.09 TU 17 U101.12 RU 17

28 31

26 33

17 18

13 13

8 10

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U101 Series Assembly

Tapered male threaded plugs NW size mm 12 12 12 16

Connection F/0 NPT 3/8” BSPT 1/2” NPT 1/2” BSPT 3/4”

REF

U101.12 TU 17 U101.12 RU 21 U101.12 TU 21 U101.16 RU 26

55 34 34 50

36 33 33 40

11 15 15 19

24 22 22 27

Assembly

Shut-off plug with cylindrical male thread NW size mm 6 6 9 9 12 12 16

Connection F/0 BSP 1/8” BSP 1/4” BSP 1/4” BSP 3/8” BSP 3/8” BSP 1/2” BSP 3/4”

REF

U101.06 EUB 10 U101.06 EUB 13 U101.09 EUB 13 U101.09 EUB 17 U101.12 EUB 17 U101.12 EUB 21 U101.16 EUB 26

41 38 44 40 56 52 70

26 26 29 30 36 36 46

9 12 12 13 13 15 16

17 17 19 20 24 24 32

Assembly

Shut-off plug with cylindrical male thread NW size mm 6 6 6 6 9 9

Connection F/0 BSPT 1/8” NPT 1/8” BSPT 1/4” NPT 1/4” BSPT 1/4” NPT 1/4”

REF

U101.06 RUB 10 U101.06 TUB 10 U101.06 RUB 13 U101.06 TUB 13 U101.09 RUB 13 U101.09 TUB 13

42 42 38 38 44 44

26 26 26 26 29 29

BSPT 3/8”

U101.09 RUB 17

9 12 12 12 12 16 16

NPT 3/8” BSPT 3/8” NPT 3/8” BSPT 1/2” NPT 1/2” BSPT 3/4” NPT 3/4”

U101.09 TUB 17 U101.12 RUB 17 U101.12 TUB 17 U101.12 RUB 21 U101.12 TUB 21 U101.16 RUB 26 U101.16 RUB 26

40 56 56 52 52 70 70

29 36 36 36 36 46 46

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0C 9 13 13 13 13 15 16

9 17 13 17 13 19

19 13 24 15 24 16 32

17 19

24 24 32

519

U101 Series U101....

Coupler and plug Standard version Viton O-ing (FPM) Double shut-off Options E - EPDM seal F - Through flow For optional orders please add the symbol of your option at the end of the REF Material Coupler Body : Brass Sleeve : Stainless Steel Valve : Brass Springs : Stainless Steel Balls : Stainless Steel Seals : Viton (V) Plug : Stainless Steel

Shut-off coupler with female thread

20 20 20 20 25 25

Connection F/0 BSPT 3/4” NPT 3/4” BSP 1” NPT 1” BSP 1” BSP 1”1/4

BSP 1”1/2

U101.38 DGB 48

158

BSP 2”

U101.38 DGB 60

158

Size mm

REF

U101.20 DGB 26 U101.20 NGB 26 U101.20 DGB 33 U101.20 NGB 33 U101.25 DGB 33 U101.25 DGB 42

53 53 53 53 60 60

119.5 119.5 119.5 119.5 140 140

42 42 42 42 50 50

Shut-off coupler with male parallel thread

Size mm 20 25 25 38

520

Connection F/0 BSP 1” BSP 1” BSP 1”1/4 BSP 1”1/2

REF

U101.20 EGB 33 U101.20 EGB 33 U101.20 EGB 42 U101.20 EGB 48

53 60 60 82

132 144 144 167

20 20 21 24

42 50 50 70

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U101 Series NPT Male threaded shut-off coupler Size mm 20 25 25 38 38

Connection F/0 NPT 1” NPT 1” NPT 1”1/2 NPT 1”1/2 NPT 2”

REF

U101.20 TGB 33 U101.25 TGB 33 U101.25 TGB 48 U101.38 TGB 48 U101.38 TGB 60

53 60 60 82 82

132 144 148.5 167 167

20 20 24.5 24.5 24.5

42 50 50 70 70

Plug with female thread Size mm 20 25 38

Connection F/0 BSP 1” BSP 1” BSP 1”1/2

REF U101.20 DU 33 U101.25 DU 33 U101.38 DU 48

B 92 100 110

SW 41 41 65

Shut-off plug with female thread

Size mm 20 20 20 25 25 38 38

Connection F/0 BSP 3/4” BSP 1” NPT 1” BSP 1” BSP 1”1/4 BSP 1”1/2 BSP 2”

REF

U101.20 DUB 26 U101.20 DUB 33 U101.20 NUB 33 U101.25 DUB 33

126.5 126.5 126.5 148.5

42 42 42 50

U101.25 DUB 42

158

U101.38 DUB 48

156

U101.38 DUB 60

156

REF

U101.20 EUB 33 U101.25 EUB 33 U101.25 EUB 42 U101.38 EUB 48 U101.38 EUB 60

120 127 131.5 156 161

42 50 50 70 70

Shut-off plug with male parallel thread

Size mm 20 25 25 38 38

Connection F/0 BSP 1” BSP 1” BSP 1”1/4 NPT 1”1/2 NPT 2”

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521

U101 Series U101. ...

NPT Male threaded shut-off plug Size mm 20 25 25 38 38

Connection F/0 NPT 1” NPT 1” NPT 1”1/2 NPT 1”1/2 NPT 2”

REF

U101.20 TUB 33 U101.25 TUB 33 U101.25 TUB 48 U101.38 TUB 48 U101.38 TUB 60

120 127 131.5 156 161

42 50 50 70 70

Connecting size Size mm 20 25 38

522

REF U101.20 U101.25 U101.38

B 60 72.5 75

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Multi Couplings DME Multi coupling systems are applicable for quick changing of injection molding and die cast equipments. This system avoids wrong connections in a quick and simple way.

Multi Couplings U101.M...

Multi couplings Standard multi couplings ranges M 106 (flow size: 6mm) M 109 (flow size: 9mm) M 112 (flow size: 12mm) M 116 (flow size: 16mm) According to the requested coupler quantity 6 couplers: 3 circuits 8 couplers: 4 circuits 10 couplers: 5 circuits 12 couplers: 6 circuits 16 couplers: 8 circuits 20 couplers: 10 circuits 24 couplers: 12 circuits

524

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Multi Couplings Info

Reference Comparison Table (Interchangeable) Series 06 06 06 06 06 06 06 08 08 08 08 08 08 08 08 08 08 08 08 08 08 08 08 08 08 08 08 08 08 08 08 08 08 08 08 08 08 08 08 08 08 08 08 08 08 08 08 08 08 08 08 08 08 08 08 08 08 08 08 08 08 08

Market Compatible RPL06.1150 RPL06.1151 RPL06.1250 RPL06.1251 RPL06.1410 RPL06,6806 RPL06.6808 RPL08.1150 RPL08.1151 RPL08.1152 RPL08.1250 RPL08.1251 RPL08.1252 RPL08.1410 RPL08.1411 RPL08.1414 RPL08.1100 RPL08.1101 RPL08.1200 RPL08.1201 RPL08.1150/RE RPL08.1151/RE RPL08.1152/RE RPL08.1150/RO RPL08.1151/RO RPL08.1152/RO RPL08.2000 RPL08.1010/50/RF RPL08.1010/100/RF RPL08.1010/150/RF RPL08.1011/50/RF RPL08.1011/100/RF RPL08.1011/150/RF RPL08.1011/200/RF RPL08.6000/RE R11391000 RPL08.1010/100/R RPL08.1010/150/R RPL08.1010/200/R RPL08.1011/100/R RPL08.1011/150/R RPL08.1011/200/R RPL08.1011/250/R RPL08.1152/ON RPL08.9000 RPL08.6806 RPL08.6808 RPL08.6810 RPL08.6812 RPL08.6813 RPL08.6806/RE RPL08.6808/RE RPL08.6810/RE RPL08.6812/RE RPL08.6813/RE RPL08.6806/RO RPL08.6808/RO RPL08.6810/RO RPL08.6812/RO RPL08.6813/RO RPL08.6810/CN RPL08.6813/CN

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DME REF U100.06 RU10T U100.06 RU13T U100.06 TU 10T U100.06 TU 13T U100.06 EUM 10-1T U100.06 HGF 06 U100.06 HGF 08 U100.08 RU 10T U100.08 RU 13T U100.08 RU 17T U100.08 TU 10T U100.08 TU 13T U100.08 TU 17T U100.08 EUM 10-1T U100.08 EUM 10T U100.08 EUM 14T U100.08 DU 10 U100.08 DU 13 U100.08 NU 10 U100.08 NU 13 U100.08 RU 10-90°T U100.08 RU 13-90°T U100.08 RU 17-90°T U100.08 RU 10-135°T U100.08 RU 13-135°T U100.08 RU 17-135°T U100.08 PU 00 U100.08-50 RF10 U100.08-100 RF10 U100.08-150 RF10 U100.08-50 RF13 U100.08-100 RF13 U100.08-150 RF13 U100.08-200 RF13 U100.08 KG 00 UPB 10x1 meter U100 08-10 BU 100 U100 08-10 BU 150 U100 08-10 BU 200 U100 08-13 BU 100 U100 08-13 BU 150 U100 08-13 BU 200 U100 08-13 BU 250 U100.08 EUB 17 U100.08 EUB 00 U100.08 HGF 06 U100.08 HGF 08 U100.08 HGF 10 U100.08 HGF 12 U100.08 HGF 13 U100.08 HGF 06-90° U100.08 HGF 08-90° U100.08 HGF 10-90° U100.08 HGF 12-90 U100.08 HGF 13-90 U100.08 HGF 06-135° U100.08 HGF 08-135° U100.08 HGF 10-135° U100.08 HGF 12-135 U100.08 HGF 13-135 U100.08 FGF 10 U100.08 FGF 13

Series 08 08 08 08 08 08 08 08 08 08 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 06 06 06 06 06 06 06 06 06 06 06

Market Compatible RPL08.6810/CN/RE RPL08.6813/CN/RE RPL08.6810/CN/RO RPL08.6813/CN/RO RPL08.6101 RPL08.6201 RPL08.6101/RE RPL08.6201/RE RPL08.6101/RO RPL08.6201/RO RPL12.1152 RPL12.1153 RPL12.1154 RPL12.1252 RPL12.1253 RPL12.1254 RPL12.1102 RPL12.1103 RPL12.1002/150/R RPL12.1002/200/R RPL12.1002/250/R RPL12.1003/150/R RPL12.1003/200/R RPL12.1003/250/R RPL12.9000 RPL12.1103/ON/JV RPL12.1104/ON/JV RPL12.6813 RPL12.6816 RPL12.6813/RO RPL12.6816/RO RPL12.6813/CN RPL12.6816/CN RPL12.6813/RE RPL12.6813/CN/RE RPL12.6816/CN/RE RPL12.6813/CN/RO RPL12.6816/CN/RO RPL12.6102 RPL12.6103 RPL12.6203 RPL12.6104 RPL12.6204 RPL12.6102/RE RPL12.6202/RE RPL12.6103/RE RPL12.6203/RE RPL12.6102/RO RPL12.6202/RO RPL12.6103/RO RPL12.6203/RO R603.507.11 RMI06.6101 RMI06.6201 RMI06.6150 RMI06.6151 RMI06.6250 RMI06.6251 RMI06.7201/JV RMI06.7150/JV RMI06.7151/JV RMI06.7250/JV

DME REF U100.08 FGF 10-90° U100.08 FGF 13-90° U100.08 FGF 10-135° U100.08 FGF 13-135° U100.08 DGF 13 U100.08 NGF 13 U100.08 DGF 13-90° U100.08 NGF 13-90° U100.08 DGF 13-135° U100.08 NGF 13-135° U100.12 RU 17T U100.12 RU 21T U100.12 RU 26T U100.12 TU 17T U100.12 TU 21T U100.12 TU 26T U100.12 DU 17 U100.12 DU 21 U100.12-17 BU 150 U100.12-17 BU 200 U100.12-17 BU 250 U100.12-21 BU 150 U100.12-21 BU 200 U100.12-21 BU 250 U100.12 EUB 00 U100.12 DUB 21V U100.12 DUB 26V U100.12 HGF 13 U100.12 HGF 16 U100.12 HGF 13-135° U100.12 HGF 16-135° U100.12 FGF 13 U100.12 FGF 16 U100.12 HGF 13-90° U100.12 FGF 13-90° U100.12 FGF 16-90° U100.12 FGF 13-135° U100.12 FGF 16-135° U100.12 DGF 17 U100.12 DGF 21 U100.12 NGF 21 U100.12 DGF 26 U100.12 NGF 26 U100.12 DGF 17-90° U100.12 NGF 17-90° U100.12 DGF 21-90° U100.12 NGF 21-90° U100.12 DGF 17-135° U100.12 NGF 17-135° U100.12 DGF 21-135° U100.12 NGF 21-135° UCG 100.06N U101.06 DU 13 U101.06 NU 13 U101.06 RU 10 U101.06 RU 13 U101.06 TU 10 U101.06 TU 13 U101.06 NUB 13 U101.06 RUB 10 U101.06 RUB 13 U101.06 TUB 10

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Multi Couplings Info Series 06 06 06 06 06 06 06 06 06 06 06 06 06 06 06 06 06 06 06 06 06 08 09 09 09 09 09 09 09 09 09 09 09 09 09 09 09 09 09 09 09 09 09 09 09 09 09 09 09 09 09 09 09 09 09 09 09 09 09 09 09 12

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Market Compatible RMI06.7251/JV RMI06.1808/JV RMI06.1808/JV/RE RMI06.1808/JV/RO RMI06.1808 RMI06.1808/RE RMI06.1808/RO RMI06.1101/JV RMI06.1101 RMI06.1201/JV RMI06.1201 RMI06.1101/JV/RE RMI06.1101/JV/RO RMI06.1101/RE RMI06.1101/RO RMI06.1810/JV/CN RMI06.1810/CN RMI06.1151/JV RMI06.1151/JV/RE RMI06.1151 RMI06.1151/RE R600.007.11 RMI09.6102 RMI09.6202 RMI09.6151 RMI09.6152 RMI09.6153 RMI09.6251 RMI09.6252 RMI09.6253 RMI09.7101/JV RMI09.7102/JV RMI09.7201/JV RMI09.7151/JV RMI09.7152/JV RMI09.7153/JV RMI09.7251/JV RMI09.7252/JV RMI09.7253/JV RMI09.1812/JV RMI09.1810/JV/RE RMI09.1812/JV/RE RMI09.1812/JV/RO RMI09.1812 RMI09.1810/RE RMI09.1812/RE RMI09.1812/RO RMI09.1102/JV RMI09.1102 RMI09.1202/JV RMI09.1202 RMI09.1102/JV/RE RMI09.1102/RE RMI09.1810/JV/CN RMI09.1813/JV/CN RMI09.1810/CN RMI09.1813/CN RMI09.1152/JV RMI09.1152/JV/RE RMI09.1152 RMI09.1152/RE R600.011.10

Reference Comparison Table (Interchangeable) DME REF U101.06 TUB 13 U101.06 HGB 08 U101.06 HGB 08-90° U101.06 HGB 08-135° U101.06 HGB 08 U101.06 HGB 08-90° U101.06 HGB 08-135° U101.06 DGB 13 U101.06 DGF 13 U101.06 NGB 13 U101.06 NGF 13 U101.06 DGB 13-90° U101.06 DGB 13-135° U101.06 DGF 13-90° U101.06 DGF 13-135° U101.06 FGB 10 U101.06 FGF 10 U101.06 EGB 13 U101.06 EGB 13-90° U101.06 EGF 13 U101.06 EGF 13-90° UCG 100.08N U101.09 DU 17 U101.09 NU 17 U101.09 RU 13 U101.09 RU 17 U101.09 RU 21 U101.09 TU 13 U101.09 TU 17 U101.09 TU 21 U101.09 DUB 13 U101.09 DUB 17 U101.09 NUB 13 U101.09 RUB 13 U101.09 RUB 17 U101.09 EUB 21 U101.09 TUB 13 U101.09 TUB 17 U101.09 TUB 21 U101.09 HGB 12 U101.09 HGB 10-90° U101.09 HGB 12-90° U101.09 HGB 12-45 U101.09 HGB 12 U101.09 HGB 10-90° U101.09 HGB 12-90° U101.09 HGB 12-45 U101.09 DGB 17 U101.09 DGF 17 U101.09 NGB 17 U101.09 NGF 17 U101.09 DGB 17-90° U101.09 DGF 17-90° U101.09 FGB 10 U101.09 FGB 13 U101.09 FGF 10 U101.09 FGF 13 U101.09 EGB 17 U101.09 EGB 17-90° U101.09 EGF 17 U101.09 EGF 17-90° UCG 100.12N

Series 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 20 20 20

Market Compatible RMI12.6103 RMI12.6203 RMI12.6152 RMI12.6153 RMI12.6154 RMI12.6252 RMI12.6253 RMI12.6254 RMI12.7203/JV RMI12.7152/JV RMI12.7153/JV RMI12.7154/JV RMI12.7252/JV RMI12.7253/JV RMI12.7254/JV RMI12.1813/JV RMI12.1816/JV RMI12.1816/JV/RE RMI12.1813 RMI12.1816 RMI12.1816/RE RMI12.1103/JV RMI12.1103 RMI12.1203/JV RMI12.1203 RMI12.1103/JV/RE RMI12.1103/RE RMI12.1813/JV/CN RMI12.1816/JV/CN RMI12.1813/CN RMI12.1816/CN RMI12.1153/JV RMI12.1153/JV/RE RMI12.1153 RMI12.1153/RE RMI12.7154/JV RMI16.6104 RMI16.6204 RMI16.6154 RMI16.6819 RMI16.7104/JV RMI16.7204/JV RMI16.7154/JV RMI16.7155/JV RMI16.7254/JV RMI16.1819/JV RMI16.1819/JV/RE RMI16.1819 RMI16.1819/RE RMI16.1104/JV RMI16.1104 RMI16.1204/JV RMI16.1204 RMI16.1819/JV/CN RMI16.1819/CN RMI16.1154/JV RMI16.1154/JV/RE RMI16.1154 RMI16.1154/RE RMI20.6105/EA RMI20.7104/EA/JV RMI20.7105/EA/JV

DME REF U101.12 DU 21 U101.12 NU 21 U101.12 RU 17 U101.12 RU 21 U101.12 RU 26 U101.12 TU 17 U101.12 TU 21 U101.12 TU 26 U101.12 NUB 21 U101.12 RUB 17 U101.12 RUB 21 U101.12 EUB 26 U101.12 TUB 17 U101.12 TUB 21 U101.12 TUB 26 U101.12 HGB 13 U101.12 HGB 16 U101.12 HGB 16-90 U101.12 HGB 13 U101.12 HGB 16 U101.12 HGB 16-90 U101.12 DGB 21 U101.12 DGF 21 U101.12 NGB 21 U101.12 NGF 21 U101.12 DGB 21-90° U101.12 DGF 21-90° U101.12 FGB 13 U101.12 FGB 16 U101.12 FGF 13 U101.12 FGF 16 U101.12 EGB 21 U101.12 EGB 21-90° U101.12 EGF 21 U101.12 EGF 21-90° U101.12.EUB 26 U101.16 DU 26 U101.16 NU 26 U101.16 RU 26 U101.16 HU 19 U101.16 DUB 26 U101.16 NUB 26 U101.16 RUB 26 U101.16 EUB 33 U101.16 TUB 26 U101.16 HGB 19 U101.16 HGB 19-90 U101.16 HGB 19 U101.16 HGB 19-90 U101.16 DGB 26 U101.16 DGF 26 U101.16 NGB 26 U101.16 NGF 26 U101.16 FGB 19 U101.16 FGF 19 U101.16 EGB 26 U101.16 EGB 26-90° U101.16 EGF 26 U101.16 EGF 26-90° U101.20 DU 33 U101.20 DUB 26 U101.20 DUB 33

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Multi Couplings Reference Comparison Table (Interchangeable) Series 20 20 20 20 20 20 20 20 20 25 25 25 25 25 25 25 25 25 25 25

Market Compatible RMI20.7155/JV RMI20.1104/EA/JV RMI20.1105/EA/JV RMI20.1154/EA/JV RMI20.1155/EA/JV RMI20.1204/EA/JV RMI20.1205/EA/JV RMI20.1254/EA/JV RMI20.1255/EA/JV RMI25.6105/EA RMI25.7105/EA/JV RMI25.7106/EA/JV RMI25.7206/EA/JV RMI25.7156/EA/JV RMI25.1105/EA/JV RMI25.1105/EA RMI25.1156/EA/JV RMI25.1206/EA/JV RMI25.1257/EA/JV RMI25.7257/EA/JV

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Info

DME REF U101.20 EUB 33 U101.20 DGB 26 U101.20 DGB 33 U101.20 EGB 26 U101.20 EGB 33 U101.20 NGB 26 U101.20 NGB 33 U101.20 TGB 26 U101.20 TGB 33 U101.25 DU 33 U101.25 DUB 33 U101.25 DUB 42 U101.25 NUB 42 U101.25 EUB 42 U101.25 DGB 33 U101.25 DGF 33 U101.25 EGB 42 U101.25 NGB 42 U101.25 TGB 48 U101.25 TUB 48

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