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Surface Finishing Devices

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07/10/2013

• upon request


Content

Micromotors Info.............................................................................................................................3 Ultrasonic Lapp & Polishing Machines.................................................4 Accessories............................................................................................................6 Ultrasonic Polisher............................................................................................7 Powerpack.............................................................................................................9 Hand Pieces.......................................................................................................12 Motors...................................................................................................................15 Heads.....................................................................................................................16 Accessories.........................................................................................................20 Grande..................................................................................................................22 Maxima.................................................................................................................24

Suspended Motors Motors...................................................................................................................26 Hand Pieces ......................................................................................................32

Pneumatic Hand Grinders & Filing Machines.........................................................46 TurboLap Air Profilers...................................................................................51

Welding

07/10/2013

• upon request

Microtec...............................................................................................................61

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2


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07/10/2013

• upon request


Micromotors

Ultraform UF 5600 - UF 2600

Info

Ultrasonic lapp- and polishing machines The use of ultrasonic energy in combination with conventional machining tools for the finishing of very small areas of molds and tools makes it possible to achieve a highquality surface finish and to save time compared with conventional polishing methods.

2

The consistent development of the Ultraform systems as regards performance, efficiency and handling is bringing decisive improvements in the machining of spark-eroded gates, slots, cavities and complicated contours. • • • • •

07/10/2013

• upon request

50 % increase in performance compared with previous models. New control electronics ensure a constant work output even when there is a variation in cutting pressures. The amplitude/stroke length is in the range 4-40 µm for optimum finishing. New, expanded tool range including ceramic stones and synthetic resinbonded diamond stones. Universal hand piece UF 9700 enables the employment of the complete tool programme. Standard tools with M4 connecting thread for machining of small molds and tools with M6 connecting thread for large machining depths are available to the user. Special adapters also ensure that customised tools can be used. Model UF 5600 also permits the use of Argofile AF-Series electromechanical hand pieces. Modern transformer electronics achieve a constant torque and increased operational reliability of the hand pieces.

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Micromotors

UF 5600

Ultrasonic lapp and polishing machines Includes:

• • • • • • •

Description Supply voltage Power output Output adjustment Power consumption Frequency of vibration Frequency adaption Amplitude (stroke) Fuse Dimensions Weight

REF UF 5600

4 - www.dmeeu.com

UF 5600 220 V~ ± 10%, 50 Hz 45 W max. continuously variable 200 W 20,0 - 30,0 kHz auto. comp. 4 - 40 µm 1,5 A (REF UF 7031) 162 x 280 x 210 mm 3,700 kg

€ 4303,95

• upon request

1 ultrasonic hand piece UF 9700 1 wooden case for Ultrasonic hand piece 1 ultrasonic hand piece PHP 35 1 toolbox assembly spanner ear (plugs) protection fuses 1 adaptor MS 0064 1 protection cap UF 7025 1 diamond file SE 8851, SE 8751, SE 5845, SE 5745 1 diamond stone SD 5831, SD 5851, MD 8862 1 diamond stone MD 4872, MD 4772 1 ceramic stone SC 4548, SC 4448, SC 4561, SC 4461, SC 1530, SC 1430 1 polishing wood SO 1103, SO 4163 1 tool clamp MX 4008, MX 4020, MX 4010, MX 4030, MX 1030, UF 7023 The model enables the use of Argofile AF-series electromechanical hand pieces.

07/10/2013

• • • • • • • • • •


Micromotors

Ultrasonic lapp and polishing machines

UF 2600

Includes: • • •

1 ultrasonic hand piece UF 9700 assembly spanner ear (plugs) protection

07/10/2013

• upon request

2

Description Supply voltage Power output Output adjustment Power consumption Frequency of vibration Frequency adaption Amplitude (stroke) Fuse Dimensions Weight

REF UF 2600

UF 2600 220 V~ ± 10%, 50 Hz 45 W max. continuously variable 100 W 20,0 - 30,0 kHz auto. comp. 4 - 40 µm 1,5 A (REF UF 7031) 178 x 210 x 154 mm 2.400 kg

€ 3980,55

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Micromotors

UF 9700

Hand piece Description Cable length Connecting thread Dimensions Weight

UF 9700 2m M6 or M4 with adaptors Ø 15 x Ø 28 x 154 mm 0,130 kg

REF

€ 1244,25

UF 9700

UF 7503

Foot switch REF UF 7503

UF 7504

€ 121,8

Foot switch REF

€ 90,18

07/10/2013

• upon request

UF 7504

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Micromotors

Ultrasonic polisher

UM 1200

The small, compact, entry-level model as an inexpensive alternative to our UF 2600 and UF 5600 ultrasonic polishers. The UM 1200 is a high-performance ultrasonic polisher which is very easy to operate.

2

UM 1200 acoustic polishers are used for finishing very small moulds and tools, such as eroded bars, slots and other recesses with complex outlines. The vibration-free Ultraform hand piece is connected to the unit via a flexible cable. The stroke range of the tool is continuously adjustable between 10 and 35 µm at a frequency of 18 - 25 Hz. Finishing particularly deep outlines is carried out just as effectively as that of tiny mold inserts with special tools. The high frequency and short stroke yield outstanding results, whilst being much faster than conventional methods. Includes: • 1 powerpack • 1 UM 1201 ultrasonic hand piece • 1 handpiece support • 1 mains cable • 1 tool set comprising: 1 wrench 2 tool holders UM 1205, UM 1206 2 adapters UM 1203, UM 1204 1 UM 1202 On/Off foot switch 2 sintered diamond files 6 diamond files 2 ceramic stones

07/10/2013

• upon request

A wide range of finishing tools is available

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Micromotors

UM 1200

Ultrasonic polisher REF

€ 1963,06 560,04 67,64

UM 1200 UM 1201 UM 1202

Description Supply voltage Power output Output adjustment Power consumption Frequency of vibration Frequency adaption Amplitude (stroke) Fuse Dimensions Weight

UM 1203

REF UM 1203 UM 1204 UM 1205 UM 1206 UM 1204

adaptor M4 adaptor M6 adaptor dia. 3mm tool holder

€ 25,7 25,7 39,52 39,52

• upon request

Adapters

UM 1203

UM 1206

UM 1200 240 V~, 50/60 Hz 36 W two levels 46 W 18 - 25 kHz auto. comp. 10 - 35 µm 1,5 A 190 x 140 x 89 mm 0,700 kg

07/10/2013

UM 1205

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Micromotors

PA 480

Powerpack

2

Description Supply voltage Output voltage Power output Outputs Fuse Dimensions Weight

PA 480 230 V~ ± 10%, 50 Hz 0 - 30 V = (DC) max. 2 x 70 W 2, individually controlled 2,0 A 259 x 240 x 81 mm 3,900 kg

REF PA 480

€ 728,7

07/10/2013

• upon request

The completely re-designed power pack PA 480 offers improved engineering paired with modern outlook. The well arranged foil control panel protects the unit from acidic substances. Power output depending on utilisation factor is controlled by integrated micro control conducters. By using modern MOFSET-technology a minimum amount of power dissipation is obtained, which also results in low heating of the power pack. The sturdy metal housing is shock-proof and dirt resistant. Appropriate hand pieces are available to suit the various applications. The Argofile units have been designed in accordance with the latest state-of-the-art and ergonomic requirements. By all means a fatigue-free operation is ensured since the power pack is running in a silent and low vibration manner. The hand pieces are connected to the unit via flexible cables.

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Micromotors

PS 220 PP

Maxima power pack Features: • powerful single powerpack system from MAXIMA starter kit • compact size, continual variable speedcontrol • automatic stop with alarm beep & red light • resets when overloaded • 1 connection for LA micro motor REF PS 220 PP

TPF-77

Foot control for PS 220 PP

VC 10

Foot switch for PA 480

€ 271,95

Foot switch for continuously variable power control

REF VC 10

• upon request

Foot switch for PA 480 On-/ Off- Foot switch

REF FS 18

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€ 57,81

07/10/2013

FS 18

€ 110,83


Micromotors

LA ... / JA 15

Standard hand pieces Hand operated quick release collet mechanism for rapid tool change. Includes: Replacement carbon brushes, assembly wrench for changing collet chucks and collet chucks SP 001 (Ø 2.35 mm) and SP 002 (Ø 3.0 mm).

Description Standard head Rated input volt. Motor Rotation speed Max. shaft output Max. shaft torque Dimensions Weight

LA 051 694,62

LA 211 659,24

LA 051 (one piece)

LA 05 0 - 55.000 min-1 40 W 0,031 Nm Ø 27x150 mm 0,190 kg

LA 231 715,62

REF LA 05 •

LA 21 332

LA 231

LA 23 0 - 30.000 min-1 70 W 0,065 Nm Ø 32x170 mm 0,270 kg

LA 23 •

JA 15 253,05

€ 44,57

07/10/2013

• upon request

REF

LA 211 JA 15 0 - 30 V = LA 21 0 - 15.000 min-1 60 W 0,088 Nm Ø 32x170 mm 0,270 kg

EC 30

Extension cord

EC 30

2

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Micromotors

LA 216/JR 21 90/LA 21

Angle hand piece 90° Hand operated quick release collet mechanism for rapid tool change.

Description Head model Motor Rated input volt. Rotation speed Dimensions Weight REF LA 216

€ 713,88

LA 216 JR 21 90 LA 21 0-30 V = 0 - 15.000 min-1 Ø 31,6 x 166 x 53 mm 0,200 kg REF JR 21 90

LA 217/JS 21 120/LA 21

€ 361,08

REF LA 21

€ 332

Angle hand piece 120°

Description Head model Motor Rated input volt. Rotation speed Dimensions Weight € 750,73

REF JS 21 120

€ 423,09

REF LA 21

€ 332

07/10/2013

REF LA 217

LA 217 JS 21 120 LA 21 0-30 V = 0 - 15.000 min-1 Ø 31,6 x 166 x 53 mm 0,200 kg

• upon request

Hand operated quick release collet mechanism for rapid tool change.

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Micromotors

LA 208/LA 20/JP11

Polishing hand piece Features: Swing stroke (0 - 1,6 mm) and stroke frequency (0 - 8.000 min-1) can be adjusted freely. Tool holding fixture to max. 4 mm.

Description Head model Motor Rated input volt. Stroke frequency Motor torque Dimensions Weight REF LA 208

€ 842,59

2

LA 208 JP 11 LA 20 0-30 V = 0 - 8.000 min-1 0,073 Nm Ø 31,6 x 166 x 53 mm 0,290 kg REF LA 20

€ 344,04

REF JP 11

€ 515,04

JA 60/JA 65

Diprofil, Miniature hand-filing machine

Description Linear Stroke Stroke frequency Toolholder Dimensions Weight REF JA 60

JA 60 0,5 mm 0 - 7.000 min-1 Ø maxi. 3,5 mm Ø 24 mm 0,120 kg € 526,05

JA 65 1,8 mm 0 - 7.000 min-1 Ø maxi. 3,5 mm Ø 24 mm 0,120 kg REF

JA 65

€ 526,05

07/10/2013

• upon request

For motor LA 20

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Micromotors

RE ...

Filing hand piece Description Rated input volt Stroke Stroke frequency Toolholder Dimensions Weight

RE 35 0 - 30 V = 0 - 6 mm max 4.200 min-1 ≥ 6,5 mm 140x40x128 mm 0,675 kg

REF RE 35 RE 55

BS 33

RE 55 0 - 30 V = 0 - 2 mm max 7.000 min-1 ≥ 6,5 mm 140x40x128 mm 0,675 kg € 723,45 723,45

Belt sander hand piece

BS 33 0 - 30 V = 5 - 12 m/s 160 x 119 x 39 mm 0,400 kg

REF

€ 670,95

BS 33

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07/10/2013

Description Rated input volt Belt speed Dimensions Weight

• upon request

Includes: • Straight sanding belt arm: BS 1-100-2 (for 6 and 8 mm sanding belts). • Triangular sanding belt arm: BS 1-100-3 (for 8 mm sanding belts). • Set of sanding belts


Micromotors

LA 20

Motor

JA 15 JA 33 JA 45

JR 21

JS 21

€ 332

SA 90

REF

SAE 90

LA 21 0 - 30 V = 60 W 0,088 Nm 0 - 15.000 min-1 Ø 32 mm x 99 mm 0,170 kg SA 120

Description Rated input volt Max. shaft output Max. shaft torque Rotation speed Dimensions Weight LA 21

LA 23

Motor

REF

€ •

07/10/2013

JA 15

LA 23 0 - 30 V = 70 W 0,065 Nm 0 - 30.000 min-1 Ø 32 mm x 99 mm 0,170 kg JA 33

Description Rated input volt Max. shaft output Max. shaft torque Rotation speed Dimensions Weight

JA 45

• upon request

JA 15 JA 33 JA 45

JR 21

JS 21

LA 21

Motor

LA 23

JP 11

SA 90

SAE 90

€ 344,04

SA 120

REF LA 20

2 JA 65

LA 20 0 - 30 V = 58 W 0,088 Nm 0 - 8.000 min-1 Ø 32 mm x 99 mm 0,170 kg JA 60

Description Rated input volt Max. shaft output Max. shaft torque Rotation speed Dimensions Weight

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Micromotors

JA 15

Standard head Includes: • Collet chucks 2,35 + 3,0 mm suitable for motors LA 20, LA 21, LA 23. • Suitable collet chucks SP ... of sizes 0,5 to 3 mm REF JA 15

JA 33

€ 253,05

High performance head Includes: • Collet chuck 6,0 mm suitable for motors LA 20, LA 21, LA 23. • Suitable collet chucks SP ... of sizes 2.35 to 6.35 mm REF

€ 343,35

07/10/2013

• upon request

JA 33

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Micromotors

JA 45

Special head Includes: • Collet chuck 3,0 mm suitable for motors LA 20, LA 21, LA 23. • Suitable collet chucks SP ... of sizes 2.0 to 3.2 mm REF JA 15

2

€ 253,05

JR 21 90

Angle head 90° Includes: • Collet chucks 2,35 + 3,0 mm, suitable for motor LA 20, LA 21. • Suitable collet chucks SP ... of sizes 2.0 to 3.2 mm REF

€ 361,08

07/10/2013

• upon request

JR 21 90

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Micromotors

JS 21 120

Angle head 120° Includes: • Collet chucks 2,35 + 3,0 mm, suitable for motor LA 20, LA 21. • Suitable collet chucks SP ... of sizes 2.0 to 3.2 mm

REF JS 21 120

JP 11

€ 423,09

Swivel head Features: • Suitable for motor LA 20, LA 21. • Swing stroke (0-1,6 mm) and stroke frequency (0-8.000 min-1) can be adjusted freely. • Tool holding fixture to max. 4 mm. REF

€ 515,04

07/10/2013

• upon request

JP 11

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Micromotors

SAE 90

Angle head Features: • Special head model for deburring of bores suitable for motors LA 20, LA 21. Includes: • Collet chuck JRS 90 / 1,6 • Custom made deburring tools with shaft Ø 1,6 mm upon request REF SAE 90

2

€ 328,39

UT 15

Step-down gear Features: • Speed reduction 1:4 • four times increase in torque • ball-closing coupling between motor and head • Suitable for motors LA 20, LA 21, LA 23 REF

€ 155,4

07/10/2013

• upon request

UT 15

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Micromotors

SP ...

Collet chucks

JRS 90

REF SP 001 SP 002 SP 003

d 2,35 3,00 3,20

REF SP 061 SP 062 SP 063 SP 060

d 2,35 3,00 3,20 6,00

RSP ...

for heads

€ • • • •

JA 33

d 1,6 2,35 3,0

for heads SAE 90 SA 90, SA 120

€ 91,26 91,26 91,26

€ 12,61 12,61 12,61 12,61 12,61 12,61

REF RSP 110 RSP 120 RSP 130 RSP 140 RSP 150 RSP 160

d 1,1 1,2 1,3 1,4 1,5 1,6

€ 12,61 12,61 12,61 12,61 12,61 12,61

REF RSP 170 RSP 180 RSP 190 RSP 200 RSP 235

d 1,7 1,8 1,9 2,0 2,35

€ 12,61 12,61 12,61 12,61 •

• upon request

Reducing collet chucks (for SP 002)

07/10/2013

d 0,5 0,6 0,7 0,8 0,9 1,0

JA 15, JA 45, JR 21, JS 21

€ • • •

Collet chucks REF JRS 90 JRS 90 JRS 90

REF RSP 050 RSP 060 RSP 070 RSP 080 RSP 090 RSP 100

for heads

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Micromotors

RM 01

Hand piece resting stand REF RM 01

€ 6,14

2

AF 5001

Tool box REF

€ •

07/10/2013

• upon request

AF 5001

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Micromotors

BLH 600 ST

Grande hybrid micromotor system Features: • Super high speed 50000 rpm • Silent Construction • Auto Cruise system • RPM Digital Display • Long Time operation • Ego diagnostic System with Alarm • Easy Collet change - standard 3mm installed • 2 possible connections: 1 conventional/1 brushless Includes: • 1x Super high speed brushless handpiece (BLH600) • 1x Hybrid controller (GRC2000) • 1x Speed control foot pedal (GRF60) • 2x Hand piece holder (GRC02) • 1x Diamond points set (DBS30) • 1x Collet changing jig set ( BLH6070) REF BLH 600 ST

BLH 600

€ 1039,5

Super high speed brushless handpiece  25 mm

 18 mm

 27 mm

REF BLH 600

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€ 577,5

07/10/2013

Features: • Super high speed Max. 50000 rpm • Silent Construction • High torque 230 Watt • Weight: 230 gr

• upon request

161 mm


Micromotors

BLH ADA

High torque adaptor Features: • More than double the torque of your system • For Grande hand piece BLH600 only • For various heads: JA15, JA33, JA11, JA45, JR21, JS21, JA60 & JA 65 Remark: Adjust lower rpm on your system to avoid unnecessary high speed. REF BLH ADA

2

€ 129,15

Super high speed brushless handpiece

BLS 500

Features: • Light-weight • smaller body • Super high speed Max. 50000 rpm • Silent Construction • High torque 230 Watt • Weight: 167 gr REF BLS 500

€ 577,5

Grande hybrid micromotor system

BLS 500 ST

07/10/2013

• upon request

Features: • idem as BLH 600 ST Includes: • 1x Super high speed brushless handpiece (BLS500) • 1x Hybrid controller (GRC2000) • 1x Speed control foot pedal (GRF60) • 2x Hand piece holder (GRC02) • 1x Diamond points set (DBS30) • 1x Collet changing jig set ( BLH6070) REF BLS 500 ST

€ 1039,5 www.dmeeu.com www.dmeeu.com - 23-


Micromotors

MAX 35 ST

Maxima 80 high torque set

Features: • Rotation speed 0-35000 rpm max • Adjustable torque, max 6.5 Ncm • Input voltage controller: AC100, 120, 220 V 50/60 Hz single phase • Output voltage controller: DC3 - 30 V, 0.4 A Includes: • 1x Micromotor handpiece (PHP35) • 1x Controller (PSC80) • 1x Speed control foot pedal (TPF70) • 1xHand piece cradle (TRC02) • 1 pair of carbon brushes • 1x Collet chuck wrenches

REF

€ 500,84

07/10/2013

• upon request

MAX 35 ST

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Micromotors

PHP 35

Hand piece Features: • Suitable for motor Maxima & Grande • Rotation speed: 0 - 35000 rpm max • Dimensions: 26mm x 150 L mm • Weight: 200 gr • Standard collet chuck mounted: 3mm

REF PHP 35

2

€ •

MMP 33 ST

Mobile micro grinder system set Includes: • 1 Micromotor handpiece: Rotation speed: 0-33000 rpm max. Dimensions: 25mm x 143 L mm • Controller: Battery type: Ni-Mh Charger time: 3 hrs Continuous working time: 140 mins Input voltage: AC 100V - 240V, 50/60 Hz • On/off foot pedal • Handpiece cradle • AC power adaptor • Power cord

€ 327,98

07/10/2013

• upon request

REF MMP 33 ST

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Diamond Files

UE ... / ME ... / SE ...

Electro-bonded

Color code

200 320 600

red black white

SE 8851 SE 8751 SE 8551

200 320 600

red black white

SE 5845 SE 5745 SE 5545

200 320 600

red black white

SE 7841 SE 7741 SE 7541

200 320 600

red black white

93 93 93

73 73 73

20 M 6 20 M 6 20 M 6

73,4 73,4 73,4

93 93 93

73 73 73

20 M 6 75,59 20 M 6 73,4 20 M 6 75,59

a

37 37 37

28 28 28

15 M 4 40,77 15 M 4 40,77 15 M 4 40,77

a

133 124 40 M 4 57,28 133 124 40 M 4 57,28 133 124 40 M 4 57,28

a

44 44 44

– – –

15 M 4 39,59 15 M 4 39,59 15 M 4 39,59

34 34 34

25 25 25

15 M 4 38,08 15 M 4 38,08 15 M 4 38,08

a

a

• upon request

SE 4841 SE 4741 SE 4541

Shape

a

a 07/10/2013

red black white

€ 74,93 76,82 76,82 73,45 73,45 73,45

b

200 320 600

d M8 M8 M8 M8 M8 M8

b

ME 9851 ME 9751 ME 9551

l3 20 20 20 20 20 20

b

red black white

l2 125 125 125 125 125 125

b

200 320 600

l1 145 145 145 145 145 145

b

ME 9881 ME 9781 ME 9581

axb 1x5 1x5 1x5 1x8 1x8 1x8 axb 1x8 1x8 1x8 axb 1x5 1x5 1x5 axb 1x4 1x4 1x4 axb 1x5 1x5 1x5 axb 0,5 /1x4 0,5 /1x4 0,5 /1x4 axb 4x1 4x1 4x1

b

Color red black white red black white

b

REF Grain UE 5851 200 UE 5751 320 UE 5551 600 UE 5881 200 UE 5781 320 UE 5581 600

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Diamond Files

UE ... / ME ... / SE ...

Electro-bonded

Color code

Color red black white

SE 6803 SE 6703 SE 6503

200 320 600

red black white

SE 5532

600

white

a 3 3 3 d1 3 3 3 axb

l1 34 34 34

l2 25 25 25

l3 15 15 15

d € M 4 45,58 M 4 45,58 M 4 45,58

34 34 34

25 25 25

15 15 15

M 4 40,49 M 4 40,49 M 4 40,49

3x2

34

25

15

M 4 43,62

Shape a

d1

b

Grain 200 320 600

a

07/10/2013

• upon request

REF SE 3803 SE 3703 SE 3503

2

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Diamond Files

MD ... / SD ...

Sintered

Color code

Grain

Color

axb

l1

l2

l3

d

MD 8862

200

red

1,5 x 6

80

71

15 M 6 77,35

MD 8762

320

black

1,5 x 6

80

71

15 M 6 77,35

Shape b

REF

a

MD 9865

200

red

0,5/1,5x6 80

71

15 M 6 126,99

MD 9765

320

black

0,5/1,5x6 80

71

15 M 6 126,99

b

axb

a

SD 5861

200

red

1,0 x 6

62

53

18 M 4 72,01

SD 5761

320

black

1,0 x 6

62

53

18 M 4 72,01

b

axb

a

200

red

1x3

41

32

10 M 4 72,01

SD 5731

320

black

1x3

41

32

10 M 4 72,01

a

07/10/2013

• upon request

SD 5831

b

axb

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Diamond Files

MD ... / SD ...

Sintered

Color code

2

Grain

Color

axb

l1

l2

l3

d

SD 5851

200

red

1x5

41

32

10 M 4 79,08

SD 5751

320

black

1x5

41

32

10 M 4 79,08

a

SD 1802 SD 1702 SD 1602 SD 1302 SD 1803 SD 1703 SD 1603 SD 1303

200 320 500 1000 200 320 500 1000

red black blue green red black blue green

d1 2 2 2 2 3 3 3 3

37 37 37 37 39 39 39 39

28 28 28 28 30 30 30 30

7 7 7 7 10 10 10 10

d1

55,52 55,52 55,52 55,52 56,31 56,31 56,31 56,31

Shape

07/10/2013

• upon request

M4 M4 M4 M4 M4 M4 M4 M

€ b

REF

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Diamond Files

MD ... / SD ...

Sintered

Color code

SD 4862 SD 4762 SD 4662 SD 4362

200 320 500 1000

red black blue green

axb 1x3 1x3 1x3 1x3 1x5 1x5 1x5 1x5 axb 1,5 x 6 1,5 x 6 1,5 x 6 1,5 x 6

l1 24 24 24 24 24 24 24 24

l3 15 15 15 15 15 15 15 15

d M4 M4 M4 M4 M4 M4 M4 M4

€ 45,75 45,75 45,75 45,75 53,71 53,71 53,71 53,71

34 34 34 34

25 25 25 25

M4 M4 M4 M4

79,76 79,76 79,76 79,76

Shape

a

a

07/10/2013

• upon request

Color red black blue green red black blue green

b

Grain 200 320 500 1000 200 320 500 1000

b

REF SD 4831 SD 4731 SD 4631 SD 4331 SD 4851 SD 4751 SD 4651 SD 4351

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Diamond Files

SC... / LD ...

Ceramic stones

Dimensions 2,0 x 2,0 x 40 mm, available in all grain sizes upon request.

Grain

Shape

Color

axb

l

120 180 300 400 600 800 1000 1200

flat flat flat flat flat flat flat flat

green gold light brown orange brown blue white red

0,8 x 4 0,8 x 4 0,8 x 4 0,8 x 4 0,8 x 4 0,8 x 4 0,8 x 4 0,8 x 4

40 40 40 40 40 40 40 40

€ 5 5 5 5 5 5 5 5

81,01 81,01 67,9 67,9 67,9 56,78 56,78 56,78

07/10/2013

• upon request

REF SC 4948 SC 4848 SC 4748 SC 4648 SC 4548 SC 4448 SC 4348 SC 4248

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2


Ruby & Ceramic Stones

SC ... / LC ...

Ceramic stones

Dimensions 2,0 x 2,0 x 40 mm, available in all grain sizes upon request.

Shape

Color

axb

l

SC 4968 SC 4868 SC 4768 SC 4668 SC 4568 SC 4468 SC 4368 SC 4268 SC 4941 SC 4841 SC 4741 SC 4641 SC 4541 SC 4441 SC 4341 SC 4241 SC 4961 SC 4861 SC 4761 SC 4661 SC 4561 SC 4461 SC 4361 SC 4261 LC 4962 LC 4862 LC 4762 LC 4662 LC 4562 LC 4462

120 180 300 400 600 800 1000 1200 120 180 300 400 600 800 1000 1200 120 180 300 400 600 800 1000 1200 120 180 300 400 600 800

flat flat flat flat flat flat flat flat flat flat flat flat flat flat flat flat flat flat flat flat flat flat flat flat flat flat flat flat flat flat

green gold light brown orange brown blue white red green gold light brown orange brown blue white red green gold light brown orange brown blue white red green gold light brown orange brown l blue

0,8 x 6 0,8 x 6 0,8 x 6 0,8 x 6 0,8 x 6 0,8 x 6 0,8 x 6 0,8 x 6 1,0 x 4 1,0 x 4 1,0 x 4 1,0 x 4 1,0 x 4 1,0 x 4 1,0 x 4 1,0 x 4 1,0 x 6 1,0 x 6 1,0 x 6 1,0 x 6 1,0 x 6 1,0 x 6 1,0 x 6 1,0 x 6 2,0 x 6 2,0 x 6 2,0 x 6 2,0 x 6 2,0 x 6 2,0 x 6

40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40

32 - www.dmeeu.com

€ 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5

100,78 100,99 100,99 100,99 100,99 87,05 87,05 87,05 70,49 70,49 58,86 58,86 58,16 51,88 51,88 52,58 102,23 102,23 86,37 86,37 86,37 73,48 73,84 73,84 131,26 131,26 126,25 124,1 133,39 115,51

• upon request

Grain

07/10/2013

REF


Ruby & Ceramic Stones

SC ... / LC ...

Ceramic stones

2 Dimensions 2,0 x 2,0 x 40 mm, available in all grain sizes upon request.

Grain

Shape

Color

axb

l

LC 4362 LC 4262 LC 4912 LC 4812 LC 4712 LC 4612 LC 4512 LC 4412 LC 4312 LC 4212

1000 1200 120 180 300 400 600 800 1000 1200

flat flat flat flat flat flat flat flat flat flat

white red green gold light brown orange brown blue white red

40 40 40 40 40 40 40 40 40 40

5 5 5 5 5 5 5 5 5 5

115,51 115,51 246,93 • 248,21 248,21 248,21 212,78 212,78 202,65

SC 1930 SC 1830 SC 1730 SC 1630 SC 1530 SC 1430 SC 1330 SC 1230

120 180 300 400 600 800 1000 1200

round round round round round round round round

green gold light brown orange brown blue white red

2,0 x 6 2,0 x 6 2,0 x 12 2,0 x 12 2,0 x 12 2,0 x 12 2,0 x 12 2,0 x 12 2,0 x 12 2,0 x 12 Ø 3,0 3,0 3,0 3,0 3,0 3,0 3,0 3,0

30 30 30 30 30 30 30 30

5 5 5 5 5 5 5 5

91,75 91,75 91,75 91,75 91,75 77,75 77,75 77,75

07/10/2013

• upon request

REF

www.dmeeu.com www.dmeeu.com - 33-


Tool Clamps

SX 10 ...

Tool clamps REF SX 1002 SX 1003 SX 1004 SX 1005 SX 1006

✘ ✘ ✘

SX 4012

d 2 3 4 5 6

€ 29,59 29,59 29,59 29,59 29,59

For ultrasonic handpiece UF 9000 and UF 9700 with adaptor Material: steel

Tool clamps REF SX 4012

s 2

€ 29,59

For ultrasonic handpiece UF 9000 and UF 9700 with adaptor Material: steel

✘ ✘

SX 40 ...

Tool clamps

s

REF SX 4008 SX 4011 SX 4031 SX 4033

€ 29,59 29,59 29,59 29,59

For ultrasonic handpiece UF 9000 and UF 9700 with adaptor Material: steel

07/10/2013

• upon request

✘ ✘

s 0.8 1.1 3.1 3.1

34 - www.dmeeu.com


Tool Clamps

LX ...

Tool clamps REF LX 1000 LX 1010

d 1,1 2,1

€ • 14,66

For ultrasonic handpiece UF 7000

2

✘ ✘ ✘

MS ...

Adaptors REF MS 0064 MS 0086

d1 M4 M6

d2 M6 M8

d3 8 10

l 16 14

€ 12,04 12,17

MS 0064 (for UF 9700)

07/10/2013

• upon request

For ultrasonic handpiece UF 9700 and UF 7000 with adaptor Material: steel

www.dmeeu.com www.dmeeu.com - 35-


Tool Clamps

MX 40 ...

Tool clamps REF MX 4008 MX 4010 MX 4020 MX 4030 MX 4033

✘ ✘

MX 41 ...

s 0,8 1,0 2,0 3,0 3,3

€ 33,25 33,25 33,25 33,25 33,25

For ultrasonic handpiece UF 9700 Material: steel

Tool clamps

✘ ✘

REF MX 4110 MX 4120 MX 4130 MX 4133 MX 4140 MX 4150

s 1,0 2,0 3,0 3,3 4,0 5,0

€ 33,25 33,25 33,25 33,25 33,25 33,25

For ultrasonic handpiece UF 9700 Material: steel

MX 10 ...

Tool clamps d 2,0 3,0 3,3

✘ ✘ ✘

07/10/2013

For ultrasonic handpiece UF 9700 Material: steel

€ 33,25 33,25 33,25 • upon request

REF MX 1020 MX 1030 MX 1033

36 - www.dmeeu.com


07/10/2013

• upon request

2


Suspended Motors

SP ...

Collet chucks for BWA

HM PRE 24 J

REF SP 1423

d 2,35

SP 1430

3,0

SP 1460

6,0

for handpiece BWA 35 - BWA 45 BWA 35 - BWA 45 - BWA 50 BWA 35 - BWA 50

€ 55,37 55,37 55,37

Suspended Motor Premium Features: • • • • •

continuous speed regulation up to 24000 rpm power 800 W high performance at low speed safe soft start-up to use with electronic speed control, also available with speed limitation control

REF HM PRE 24 J

1. 2. 01

03

38 - www.dmeeu.com

02

3.

electronic foot control (pedal) up to 24000 min-1; continuous speed regulation electronic foot control (round) up to 24000 min-1; continuous speed regulation desk control up to 24000 min-1; continuous speed regulation

REF HM PRE FC 24 01 HM PRE FC 24 02 HM PRE FC 24 03

€ 158,59 261,25 269,89

• upon request

Controller

07/10/2013

HM PRE FC 24 0...

€ 364,35


Suspended Motors

HM FLEX J-P

Flexible shaft Features: • • • •

connection type “J” with expanding spring or duplex spring 6 x 1100 mm motor side connection: Quick-change (universal fit)

REF HM FLEX J-P DUP HM FLEX J-P EXP

€ 145,95 145,95

2

“P-type” : Quick-change motor connection (fits all)

HM FLEX J

Flexible shaft Features: • • • •

connection type “J” with expanding spring or duplex spring 6 x 1100 mm motor side connection: Standard connection type

€ 145,95 145,95

“J-type”: Standard motor connection

07/10/2013

• upon request

REF HM FLEX J DUP HM FLEX J EXP

www.dmeeu.com www.dmeeu.com - 39-


Suspended Motors

HM PRE 24 JP SET

Premium Series Set Includes: • • •

Suspended motor Premium (HM PRE 24 J) electronic foot control (HM PRE FC 24 02) Quick-change flexible shaft (HM FLEX J-P DUP) handpiece not included REF HM PRE 24 JP SET

HM ACC 0...

Accessories

2. 3.

03

REF HM ACC 01 HM ACC 02

€ 523,73 122,17

HM ACC 03

58,22

07/10/2013

02

movable telescopic stand with tool deposit telescopic table stand toolholder

• upon request

1.

01

€ 708,75

40 - www.dmeeu.com


Suspended Motors

Universal suspended/stationary motor

MO 900

Includes: • Motor with foot/hand switch • MO 901 • Flexible shaft MO 902 Features: • Handpieces HD 50, HD 100, BWA 35, BWA 45 for rotating and linear motions • Replaceable air filter • Load-dependable power adaption via the electronic control system • Distinctive reduction of the common heat development

REF

€ 770,46

MO 900

MO 901

Motor with foot/hand switch Description Supply Voltage Power Rotation speed Weight

REF MO 901

Mo 901 220 V~ ± 10%, 50 Hz 900 W max. 7.500 - 25.000 min-1 continuous 3,100 kg max 25000 min-1 18000 min-1 14000 min-1 11000 min-1 7500 min-1 € 592,35

07/10/2013

• upon request

Revolution limit set in 5 steps

2

www.dmeeu.com www.dmeeu.com - 41-


Suspended Motors

MO 902

Flexible shaft with rotating clip-lock Description Rotation Shaft-Ø Length

MO 902 max. 25.000 min-1 5 mm 1.200 mm

REF

€ 197,56

MO 902

FF 496

Table stand Features: • Height 680 - 1.150 mm

REF FF 496

HD 50

€ 153,57

Diprofil, Filing hand piece

HD 50 max. 3.5 mm 124 x 33 x 135 mm 0,2/6,0 mm 0,45 kg max. 10.000/min

REF

€ 833,7

HD 50

42 - www.dmeeu.com

07/10/2013

Description Tool holder Dimensions Stroke length Weight Stroke ratio

• upon request

Features: • For light and medium duty filing operations


Suspended Motors

HD 100

Diprofil, Filing hand piece Features: • For heavy duty and medium filing operations Description Tool holder Dimensions Stroke length Weight Stroke ratio

HD 100 max. 6,4 mm 124 x 33 x 135 mm 0,5/6,0 mm 0,60 kg max. 10.000/min

REF

€ 880,95

HD 100

2

BWA 35

Handpiece Includes: • Collet chuck SP 1423 (Ø2,35) • Collet chuck SP 1430 (Ø3,0) • Others upon request Description Collet chuck Length Rotation speed

BWA 35 2,35 - 3 mm max. 240 mm max. 24.000 min-1

REF

€ 272,11

BWA 35

BWA 35i

07/10/2013

• upon request

Hand piece • • •

straight handpiece with collet 6 mm cylindrical grip clamping range: 1 - 6.35 mm

REF BWA 35i

€ 200,55

www.dmeeu.com www.dmeeu.com - 43-


Suspended Motors

Telescopic angle hand piece Description Collet chuck Length Rotation speed

BWA 45 2,35 - 3 mm max. 240 mm max. 24.000 min-1

REF

€ 246,75

BWA 45

BWA 50

Angle hand piece 90° Description Collet chuck Length Rotation speed

BWA 50 3 - 6 mm 170 mm max. 24.000 min-1

REF

€ 288,75

BWA 50

BWA 55

Hand piece • • • • •

small angle handpiece 135° with telescope left turning only; collets 2.35 - and 3 mm hexagon grip clamping range: 1 - 3.17 mm

REF

€ 452,95

07/10/2013

BWA 55

• upon request

BWA 45

44 - www.dmeeu.com


Suspended Motors

BWA 65

Hand piece • • •

straight handpiece with collet 3 mm hexagon grip clamping range: 1 - 6.35 mm REF

BWA 65

Diprofil, Miniature hand filing machines for BWA & MO 900 Description Tool holder Dimensions Stroke length Weight Stroke ratio

HDW 1 max. 3,5 mm 124 x 33 x 135 mm 0,5 mm 0,130 kg max. 10.000/min

REF

€ 492,45

HDW 1

Description Tool holder Dimensions Stroke length Weight Stroke ratio

HDW 1 max. 3,5 mm 124 x 33 x 135 mm 1.8 mm 0,130 kg max. 10.000/min

REF

€ 492,45

HDW 1

HDW 2

07/10/2013

• upon request

Diprofil, Miniature hand filing machines for BWA & MO 900

HDW 2

2

183,83

www.dmeeu.com www.dmeeu.com - 45-


Pneumatic

LSA 81

Pneumatic straight grinders Includes: • Collet chuck Ø 3,0 mm Description Power Length Idling speed Weight Air connection

LSA 81 75 W 212 mm 80.000 min-1 0,160 kg R 1/8”

REF

€ 654,31

LSA 81

LWC 21

Pneumatic angle grinders

Description Power Length Idling speed Weight

LWC 21 370 W 210 mm 21.000 min-1 0,660 kg

REF

€ 1031,1

07/10/2013

LWC 21

• upon request

Includes: • Collet chuck Ø 6,0 mm • Set of open end spanners • Input and output hose

46 - www.dmeeu.com


Pneumatic

LWA 80

Pneumatic angle grinders Includes: • Collet chuck Ø 3,0 mm Description Power Length Idling speed Weight Air connection

LWA 80 75 W 182 mm 80.000 min-1 0,115 kg R 1/8”

REF

€ 641,45

LWA 80

2

GT-MG 55SR

Pneumatic straight grinders Includes: • Collet chuck Ø 3,0 mm • Set of open end spanners • Input and output hose

REF GT-MG 55SR

GT-MG 55SR 180 mm 55.000 min-1 0,220 kg

€ 321,3

07/10/2013

• upon request

Description Length Idling speed Weight

www.dmeeu.com www.dmeeu.com - 47-


Pneumatic

GT-MG 75SR

Pneumatic straight grinders Includes: • Collet chuck Ø 3,0 mm • Set of open end spanners • Input and output hose Description Length Idling speed Weight

GT-MG 75SR 170 mm 75.000 min-1 0,190 kg

REF GT-MG 75SR

HDL 50

€ 341,25

Pneumatic hand filing machines

Description Tool holder Operating pressure Air consumption Stroke length Weight Stroke ratio

HDL 50 max. 3,5 mm 4 bar 5 - 65 l/min 0,5/6,0 mm 0,600 kg 1.000 - 10.000/min

REF

€ 1549,7

07/10/2013

HDL 50

• upon request

Features: • For light and medium duty filing operations • With rotary piston motor

48 - www.dmeeu.com


Pneumatic

Pneumatic hand filing machines

HDL 100

Features: • For medium and heavy duty filing operations • With rotary piston motor Description Tool holder Operating pressure Air consumption Stroke length Weight Stroke ratio

HDL 100 max. 6 mm 4 - 5 bar 5 - 65 l/min 0,5/6,0 mm 0,700 kg 1.000 - 10.000/min

REF

€ 1691,14

HDL 100

Pneumatic hand filing machines, Quick action coupling

2

HDL

Features: • For connection to the service unit with on/off valve REF HDL

€ 106,05

07/10/2013

• upon request

Pneumatic miniature filing machine Description Tool holder Operating pressure Air consumption Stroke length Weight Stroke ratio

HDL 100 max. 3.6 mm 4 - 5 bar max 100 l/min 0.25 mm 0,190 kg 20.000/min

REF

€ 727,56

HDL 1

HDL 1

www.dmeeu.com www.dmeeu.com - 49-


Pneumatic

LS 1060

Compressed-air hoses Features: • Material: Rubber with fabric reinforcement

REF d d1 LS 1060 6 - 13 LS 1060 9 - 16 LS 1060 13 - 23

W 10

€ • • •

Pneumatic maintenance equipment Features: • Pmax: 16 bar • T : -100 C -> 50°C • W 10 R 3/8” incl. R 1/4” reducing nipple REF d W 10 R 3/8” W 10 R 1/2”

l 195 275

l1 194 268

h1 135 168

h2 48 57

€ 147,6 •

Lubrication Description Dipro-fog Lubrication oil (0.5 l)

€ 393,88 34,25

The Dipro-fog (MFB) package consists of air filter, regulator, manometer, and fog lubrication device, all in one, with tubing and Diprofog oil (MFA-K). Technical data Max primary pressure: Max capacity at 7 bar: Hose connection: Secondary pressure:

50 - www.dmeeu.com

16 bar 1200 l/min 7 mm 0,5 - 10 bar

• upon request

REF MFB MFA-K

07/10/2013

h1

d

h2

l l1

MFB - MFA-K

Air pressure 5 8 15


07/10/2013

• upon request

2


Pneumatic

Info

TurboLap Linear TLL ...

TurboLap Linear and Swing Profilers

TurboLap Swing TLS ...

Work range Noise level Air consumption Length Weight

TLL 03 52000 45000 ~ 50000 72 dB (A)

TLL 07 28000 22000 ~ 25000 64 dB (A)

TLL 12 19000 15000 ~ 18000 63 dB (A)

TLS 03 56000 48000 ~ 53000 73 dB (A)

TLS 07 20000 16000 ~ 18000 62 dB (A)

TLS 12 14000 10000 ~ 12000 59 dB (A)

125 nl/min

46 nl/min

45 nl/min

125 nl/min

46 nl/min

40 nl/min

218 mm 180 g

218 mm 180 g

218 mm 180 g

218 mm 180 g

218 mm 180 g

218 mm 180 g

52 - www.dmeeu.com

07/10/2013

R.P.M.

• upon request

The perfect tools with ergonomic soft grip for polishing fine detail areas and ribs and slots. The TurboLap should be used at maximum 5 bar. These tools provide excellent performance with Ceramic Super Stones and CristonesÂŽ. The TurboLap Linear is particularly powerful for polishing narrow areas and corners of precision parts and components. Outstanding efficiency by the high-torque air turbo mechanism. Use of a filter and fog lubrification device is recommended for a long service life (See chapter 4 page 33)


Pneumatic

TLL ... - TLS ...

TurboLap Linear and Swing Profilers

➏ ➐ ➊

➎ ➋

➍ Included: • 1 TurboLap ➊ • 1 super collet ➋ • 1 hexagonal wrench ➌ • 1 ceramic stone (1x4x50#800) ➍

• • • •

1 air hose (1.5m) ➎ 1 outer hose ➏ 2 hose bands ➐ 1 quick joint with filter ➑

DF ...

TurboLap Diamond Files REF DF5-03

07/10/2013

• upon request

DF5-06

DF7-03

DF7-06 DFP-03

T 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

B 6 6 6 6 6 6 3 3 3 3 3 3

L1 15 15 15 15 15 15 15 15 15 15 15 15 Set 12 pcs

L 56 56 56 56 56 56 72 72 72 72 72 72

Grit 200 400 600 200 400 600 200 400 600 200 400 600

€ • • • • • • • • • • • • •

t

B

L1 L

www.dmeeu.com www.dmeeu.com - 53-

2


Pneumatic

TLL 03

REF

TurboLap Linear Profiler

€ 288,23

TLL 03

TLL 07

best-s

Features: • Stroke 0.3 mm • 52,000 RPM

TurboLap Linear Profiler

eller

REF

€ 288,23

TLL 07

TLL 12

Features: • Stroke 0.7 mm • 28,000 RPM

REF TLL 12

€ 288,23

54 - www.dmeeu.com

Features: • Stroke 1.2 mm • 19,000 RPM

07/10/2013

• upon request

TurboLap Linear Profiler


Pneumatic

TLS 03

TurboLap Swing Profiler

Features: • Stroke 0.3 mm • 0.1 mm left to right and 0.3 mm linear • 53,000 strokes per minute

2 REF

€ 288,23

TLS 03

TLS 07

TurboLap Swing Profiler

best-s

Features: • Stroke 0.7 mm • 0.9 mm left to right and 0.7 mm linear • 18,000 strokes per minute

REF

eller

€ 288,23

TLS 07

TLS 12

07/10/2013

• upon request

TurboLap Swing Profiler

Features: • Stroke 1.2 mm • 2.5 mm left to right and 1.2 mm linear • 12,000 strokes per minute

REF TLS 12

€ 288,23

www.dmeeu.com www.dmeeu.com - 55-


Pneumatic

FX-3

Air Grinder

REF

€ 240,45

FX-3

MSG-3BSN

Features: • straight pencil type with 3mm collet. • 65,000 RPM • air consumption: 90l/min. • weight: 78 gr

Air Grinder

17

143

Air Grinder

17

78

MAG-121N

107

REF MAG-121N

€ 242,55

56 - www.dmeeu.com

Features: • for precision grinding and polishing • 120° angle air grinder with 3mm collet. • 52,500 RPM

• upon request

€ 229,95

07/10/2013

REF MSG-3BSN

Features: • for precision grinding and polishing • Straight pencil type with 3mm collet. • 65,000 RPM


Pneumatic

MAG-122N

Air Grinder

17

55

104

2

Features: • for surface grinding and polishing • 120° angle air grinder. • 35,000 RPM

REF MAG-122N

MAG523...

Cup Wheel (24 pcs) REF MAG5231 MAG5232 MAG5233

Grit 20 #60 20 #100 20 #150

€ 242,55

€ • • •

M6

P=0,75

020

MAG526...

Soft Lap (40 pcs + 1 rubber disc holder)

07/10/2013

• upon request

REF MAG5261 MAG5262 MAG5263 MAG5264 MAG5265 MAG5266 MAG5267

Grit/color 20 #240 20 #320 20 #400 20 #600 20 #800 20 #1000 20 #1500

€ • • • • • • •

M6

P=0,75 010

020

020 www.dmeeu.com www.dmeeu.com - 57-


Pneumatic

MAG524...

Pol-per System & Rubber Disc Holder REF MAG5241 MAG5242 MAG5243 MAG5244 MAG5245 MAG5246

M6

REF MAG5291

P=0,75

Grit 20 #60 20 #100 20 #150 20 #240 20 #400 20 #600

€ • • • • • •

€ •

010

020 MAG5291

020

MAG-093N

Air Grinder

118

44

Features: • for surface grinding and polishing • 90° angle air grinder with 3mm collet. • 23,500 RPM

07/10/2013

€ 242,55

• upon request

17

REF MAG-093N

58 - www.dmeeu.com


Pneumatic

MAG533...

Cup Wheel (24 pcs) REF MAG5331 MAG5332 MAG5333

Grit 30 #60 30 #100 30 #150

€ 2,43 3,99 2,4

M7

P=0,75

030

MAG534...

Pol-per System & Rubber Disc Holder REF MAG5341

Grit 30 #60

€ 6,31

Grit 30 #100

€ •

Grit 30 #150 30 #240 30 #400 30 #600

€ • • • •

130 pcs REF MAG5342 140 pcs REF MAG5343 MAG5344 MAG5345 MAG5346

M7

P=0,75

012

150 pcs + 1 rubber disc holder REF MAG5391

€ •

030

030

MAG5391

07/10/2013

• upon request

10 pcs

www.dmeeu.com www.dmeeu.com - 59-


MAG-123N

Air Grinder

123

50

17

Features: • for surface grinding and polishing • 120° angle air grinder. • 23,500 RPM

MAG536...

REF MAG-123N

Soft Lap (25 pcs + 1 rubber disc holder) REF MAG5361 MAG5362 MAG5363 MAG5364 MAG5365 MAG5366 MAG5367

P=0,75

Grit 30 #240 30 #320 30 #400 30 #600 30 #800 30 #1000 30 #1500

€ • • • • • • •

012 • upon request

M7

€ •

030 07/10/2013

030

60 - www.dmeeu.com


07/10/2013

• upon request

2


Welding

Fig. 1 1 = magnet 2 = electrode 3 = electrode holder 4 = metal powder

Material being welded

Fig. 2

Fig. 3

Microtec MT 1500 S, MT 2500 In 1990, the pulsed-arc welding method was first used for repair jobs in the tool and moldmaking industry and has since proved its value for a wide field of applications. High-quality repairs of tiny mold areas were achieved for the first time using this microwelding technique without the negative side effects of conventional welding methods. The service life of a mold component after repair is also increased considerably and a constant quality and functional operation is thus guaranteed. Repair costs can be reduced by up to 85% by the use of special metal powder alloys which have been developed for all common types of steel. The generator and the most modern control electronics ensure a homogeneous welding pattern even under the most difficult working conditions. Welding process With the aid of a rotatable electrode and gentle manual pressure metal powder, sheet metal strips etc. are joined homogeneously with the cavity contour by applying electrical pulses (Fig.1). The use of powder materials is made possible by a magnetic electrode, the powder being arranged radially along the electrode. Metal powders (Fig.2), sheet metal strips (Fig.3) etc., which contain alloying constituents of the parent material being welded, are melted short-term and bonded to the parent metal by means of a systematic and controlled supply of energy. This produces a clean weld seam (Figs.4 and 5) which can also be improved by various adjustment parameters of the control unit (e. g. clock frequency of the electrical pulses, the output current etc.). Special training is not needed to carry out this welding process.

07/10/2013

Fields of application Injection molds for the processing of plastics and rubber, blow molds, diecasting dies, compression moulds and stamping tools.

• upon request

Info

62 - www.dmeeu.com


Welding

Microtec MT 1500 S, MT 2500 Advantages of the micro-welding process • repaired areas can be reworked by hand or by machine. • no damage to the parent metal or deformations due to the influence of heat. • no sink marks of the edge zones in the welded area. • prevention of the formation of blow holes or pores by the exertion of gentle pressure by the welding electrodes. • metal powder can be picked up without difficulty and accurately conveyed to the workpiece. • easy repolishing of the welded areas even for high-gloss finish. • suitable for all forms of mold damage • fast and easy handling of the control unit • no need for other welding aids, e.g. protective gas • no occurrence of welding vapours harmful to health

Info Fig. 4

2

Fig. 5

07/10/2013

• upon request

Applications • damages in areas of parting edges, pin holes, cutting edges etc. • elimination of typical blow holes, sink marks, pores following shield arc-welding processes • repairs of slides, ejectors, core pins, flat cores, mold edges and the large-area deposition of material by sheet metal strips • elimination of machining faults caused by milling, EDM-machining and wire erosion etc. • after design changes, modifications, and for prototype molds etc. Welding materials More than 20 different welding materials are available to the user, e.g. metal powder, sheet metal strips (0.1 - 0.2 mm) as well as steel wire (ø 0.2 - 0.4 mm). The OEM welding materials are particularly suitable for buildup welding on molds- and high grade tool steels. www.dmeeu.com www.dmeeu.com - 63-


Welding

Info

Microtec MT 1500 S, MT 2500 The type MT 2500 combines two weldig units in one: • The standard welding function for big and small welding areas • The precision welding function for very precise repairs of small areas Standard function • More efficiency (up to 70%) than the Microtec MT1500 S. Suitable for extremely small up to very large tools. • Repairs can be carried out even on mounted molds in the injection molding machine. • Reduced machining time due to higher efficiency. • Processing of welding sheet metals with thickness of up to 0,3mm and welding electrodes up to 0,5mm. • Suitable for continuous performance. • Even discharge guarantee for best welding quality.

07/10/2013

• upon request

Precision function • Permanently controlled output voltage makes precision welds possible without damaging edge zones. • Permanent discharge of small efficiency rates at short periodes provide for tiny repairs without heat built-up and structural deformation. • The precision function is suitable for welding of ejector pin tips.

64 - www.dmeeu.com


Welding

MT 1500 S

Hand welding machine

07/10/2013

• upon request

Includes: • Control unit, main cable, foot switch cable for electrode holder (1.300 mm), ground cable (1.300 mm) with copper ground plate (2 x 20 x 100 mm) • Electrode holder, black Ø 2, 3, 4 and 5 mm (1 off each) • Electrode holder, brown Ø 2, 4 mm (1 off each) • Magnetic electrodes Ø 2 x 50 mm; Ø 3 x 50 mm, Ø 4 x 50 mm, Ø 4 x 60 mm (1 off each) • Standard electrodes Ø 2 x 50 mm; Ø 3 x 50 mm, Ø 4 x 50 mm (1 off each) • Standard flat electrodes 1,2 x 5 x 35 mm • Adapter for clamping of flat electrodes • Tool cabinet • Sheet metal shears • 1 pair of protective gloves • 1 off protective glasses • 1 off adhesive tape • 1 off spare fuse • Welding powder (50 g each): MP 66 / N 51 (approx. 63 HRC) MP 70 / N 80 (approx. 38 - 40 HRC) • Sheet metal strips (10 off each): NAK 80 - 0,1 x 5 x 100 mm, approx. 38 - 40 HRC NTA 1 - 0,1 x 30 x 70 mm, approx. 135 HV NTA 2 - 0,2 x 30 x 70 mm, approx. 135 HV • Cables P 501 (+), P 502 (-), PE 10 (extension cable for + and -) Description Output power Input voltage Charging voltage Control system Cycle time Output voltage Output current Weight Dimensions

MT 1500S 700 W 230 V, 50 ~ 60 Hz 600 VA l SCR Pulse system 0,2 - 0,4 sec 0~9V 0 ~1.100 A 28 kg 165 x 450 x 405 mm

REF

€ 5890,5

MT 1500 S

2

www.dmeeu.com www.dmeeu.com - 65-


Welding

Standard electrodes REF E 201 E 202 E 203 E 204

E

50 50 50 50

d2 5 5

35 35

d2 2

45

d2 2

45

l

€ 63,57 71,63 87,31 95,26

d1 1,2 2,2

l

€ 61,55 86,68

l

€ 64,48

l

€ 64,48

Standard electrodes REF E-SP 2

E

d2 2 3 4 5

Standard electrodes REF E 205 E 206

E

d1 -

d1 -

Standard electrodes d1 -

07/10/2013

REF E-SR2

• upon request

E

66 - www.dmeeu.com


Welding

EM

Magnetic electrodes for powder REF EM-R2 EM-R3 EM-R4 EM-R5

d1 2 3 4 5

d2 3 3 4 5

50 50 60 60

l

€ 69,44 76,94 84,83 92,33

2 EM

Magnetic electrodes for powder REF EM 210 EM 211 EM 212 EM 213

d1 -

d2 2 3 4 5

50 50 50 50

l

€ 71,63 79,53 87,57 95,26

EM

Magnetic electrodes for powder REF EM-T4 EM-T5

d1 1,5 2,5

d2 4 5

50 50

l

€ 87,57 86,68

E

REF E-R22 E-R33 E-R44 E-R55

d1 -

d2 2 3 4 5

50 50 50 50

l

€ 68,91 78,93 86,45 103,98

07/10/2013

• upon request

Standard electrodes

www.dmeeu.com www.dmeeu.com - 67-


Welding

MTD ...

Designation S2 S3 S4 S5

REF MTB 1 MTB 2 MTB 3 MTB 4 MTB 5 MTB 6 MTB 7 MTB 8 MTB 9 MTB 10 MTB 11 MTB 12 MTB 13 MTB 14

Designation NT 6 NTA 1 NTA 2 NS 1 NS 2 NAK 80 NAK 80 HPM 2 HPM 2 NAK 55 NAK 55

68 - www.dmeeu.com

Hardness 90 HRB 90 HRB 90 HRB 90 HRB

for steel types All mold steels All mold steels All mold steels All mold steels

€ 17,76 18,15 18,15 17,76

Welding material - sheet

Dim. 0,2 x 5 x 100 mm 0,1 x 30 x 70 mm 0,2 x 30 x 70 mm 0,1 x 30 x 70 mm 0,2 x 30 x 70 mm 0,1 x 5 x100 mm 0,2 x 5 x 100 mm 0,1 x 5 x 100 mm 0,2 x 5 x 100 mm 0,1 x 5 x 100 mm 0,2 x 5 x 100 mm 0,1 x 50 x 70 mm 0,2 x 50 x 70 mm 0,2 x 5 x 100 mm

Hardness 30 HRC 135 HV 135 HV 90 HRB 90 HRB 38-40 HRC 38-40 HRC 30-35 HRC 30-35 HRC 38-41 HRC 38-41 HRC 45-48 HRC 45-48 HRC 40-42 HRC

for steel types

All mold steels

preheat-treated steel 1.2311 preheat-treated steel All mold steels Stavax

€ 169,41 46,4 46,4 44,54 44,54 133,58 133,58 133,58 133,58 133,58 133,58 95,77 95,77 133,58

• upon request

MTB ...

Ø 0,2 0,3 0,4 0,5

07/10/2013

REF MTD 1 MTD 2 MTD 3 MTD 4

Welding material - wire


Welding

H/A

Electrode holder / Adapter

REF H-303 H-304 H-306 H-307

€ • • • •

suitable for electrodes EM-R4, EM212, EM-T4, E-R44, E-203 EM-R5, EM213, EM-T5, E-R55, E-204 EM-210, E-R22, E-201, E-SP2, E-SR2 EM-R2, EM-R3, EM211, E-R33, E-202

REF ø 15 mm A-403 ø 15 mm A-404 ø 12 mm ø 12 mm

MTP ...

07/10/2013

• upon request

Welding material - powder

REF MTP 1 MTP 2 MTP 3 MTP 4 MTP 5 MTP 6 MTP 7 MTP 8 MTP 9 MTP 10 MTP 11 MTP 12 MTP 13 MTP 14 MTP 15

Designation N 90 N 51 N 11 N 61 N 70 N 80 N 55 N 39 SP 80 SP 55 N5 N6 N 14 N 15 N16

Hardness 16-20 HRC 63 HRC 50 HRC 51 HRC 50-55 HRC 38-40 HRC 34-41 HRC 50-52 HRC 38-40 HRC 38-41 HRC 54-56 HRC 38-45 HRC 30 HRC 30-35 HRC 30-35 HRC

for steel types All mold steels (esp. Ni alloys) 1.3343, all mold steels Heat-treated steels 1.2343, 1.2344 All mold steels 1. 2711 Heat-treated steels Stavax Preheat-treated steels Preheat-treated steels 1.2162, All mold steels 1.2343, 1.2344 1.2311, 1.2312 1.2764 1.2767

REF

€ 85,71 140,96 140,96 140,96 85,71 140,96 140,96 140,96 267,55 267,55 140,96 140,96 140,96 140,96 140,96

MTA 1

Liquid for making paste

MTA 1

€ suitable for electrodes 45,17 E-205 69,2 E-206

Designation 0,5 ccm

€ 17,76 www.dmeeu.com www.dmeeu.com - 69-

2


70 - www.dmeeu.com

07/10/2013

• upon request


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