Surface Finishing Devices
2
07/10/2013
• upon request
Content
Micromotors Info.............................................................................................................................3 Ultrasonic Lapp & Polishing Machines.................................................4 Accessories............................................................................................................6 Ultrasonic Polisher............................................................................................7 Powerpack.............................................................................................................9 Hand Pieces.......................................................................................................12 Motors...................................................................................................................15 Heads.....................................................................................................................16 Accessories.........................................................................................................20 Grande..................................................................................................................22 Maxima.................................................................................................................24
Suspended Motors Motors...................................................................................................................26 Hand Pieces ......................................................................................................32
Pneumatic Hand Grinders & Filing Machines.........................................................46 TurboLap Air Profilers...................................................................................51
Welding
07/10/2013
• upon request
Microtec...............................................................................................................61
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2
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07/10/2013
• upon request
Micromotors
Ultraform UF 5600 - UF 2600
Info
Ultrasonic lapp- and polishing machines The use of ultrasonic energy in combination with conventional machining tools for the finishing of very small areas of molds and tools makes it possible to achieve a highquality surface finish and to save time compared with conventional polishing methods.
2
The consistent development of the Ultraform systems as regards performance, efficiency and handling is bringing decisive improvements in the machining of spark-eroded gates, slots, cavities and complicated contours. • • • • •
07/10/2013
• upon request
•
50 % increase in performance compared with previous models. New control electronics ensure a constant work output even when there is a variation in cutting pressures. The amplitude/stroke length is in the range 4-40 µm for optimum finishing. New, expanded tool range including ceramic stones and synthetic resinbonded diamond stones. Universal hand piece UF 9700 enables the employment of the complete tool programme. Standard tools with M4 connecting thread for machining of small molds and tools with M6 connecting thread for large machining depths are available to the user. Special adapters also ensure that customised tools can be used. Model UF 5600 also permits the use of Argofile AF-Series electromechanical hand pieces. Modern transformer electronics achieve a constant torque and increased operational reliability of the hand pieces.
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Micromotors
UF 5600
Ultrasonic lapp and polishing machines Includes:
• • • • • • •
Description Supply voltage Power output Output adjustment Power consumption Frequency of vibration Frequency adaption Amplitude (stroke) Fuse Dimensions Weight
REF UF 5600
4 - www.dmeeu.com
UF 5600 220 V~ ± 10%, 50 Hz 45 W max. continuously variable 200 W 20,0 - 30,0 kHz auto. comp. 4 - 40 µm 1,5 A (REF UF 7031) 162 x 280 x 210 mm 3,700 kg
€ 4303,95
• upon request
•
1 ultrasonic hand piece UF 9700 1 wooden case for Ultrasonic hand piece 1 ultrasonic hand piece PHP 35 1 toolbox assembly spanner ear (plugs) protection fuses 1 adaptor MS 0064 1 protection cap UF 7025 1 diamond file SE 8851, SE 8751, SE 5845, SE 5745 1 diamond stone SD 5831, SD 5851, MD 8862 1 diamond stone MD 4872, MD 4772 1 ceramic stone SC 4548, SC 4448, SC 4561, SC 4461, SC 1530, SC 1430 1 polishing wood SO 1103, SO 4163 1 tool clamp MX 4008, MX 4020, MX 4010, MX 4030, MX 1030, UF 7023 The model enables the use of Argofile AF-series electromechanical hand pieces.
07/10/2013
• • • • • • • • • •
Micromotors
Ultrasonic lapp and polishing machines
UF 2600
Includes: • • •
1 ultrasonic hand piece UF 9700 assembly spanner ear (plugs) protection
07/10/2013
• upon request
2
Description Supply voltage Power output Output adjustment Power consumption Frequency of vibration Frequency adaption Amplitude (stroke) Fuse Dimensions Weight
REF UF 2600
UF 2600 220 V~ ± 10%, 50 Hz 45 W max. continuously variable 100 W 20,0 - 30,0 kHz auto. comp. 4 - 40 µm 1,5 A (REF UF 7031) 178 x 210 x 154 mm 2.400 kg
€ 3980,55
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Micromotors
UF 9700
Hand piece Description Cable length Connecting thread Dimensions Weight
UF 9700 2m M6 or M4 with adaptors Ø 15 x Ø 28 x 154 mm 0,130 kg
REF
€ 1244,25
UF 9700
UF 7503
Foot switch REF UF 7503
UF 7504
€ 121,8
Foot switch REF
€ 90,18
07/10/2013
• upon request
UF 7504
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Micromotors
Ultrasonic polisher
UM 1200
The small, compact, entry-level model as an inexpensive alternative to our UF 2600 and UF 5600 ultrasonic polishers. The UM 1200 is a high-performance ultrasonic polisher which is very easy to operate.
2
UM 1200 acoustic polishers are used for finishing very small moulds and tools, such as eroded bars, slots and other recesses with complex outlines. The vibration-free Ultraform hand piece is connected to the unit via a flexible cable. The stroke range of the tool is continuously adjustable between 10 and 35 µm at a frequency of 18 - 25 Hz. Finishing particularly deep outlines is carried out just as effectively as that of tiny mold inserts with special tools. The high frequency and short stroke yield outstanding results, whilst being much faster than conventional methods. Includes: • 1 powerpack • 1 UM 1201 ultrasonic hand piece • 1 handpiece support • 1 mains cable • 1 tool set comprising: 1 wrench 2 tool holders UM 1205, UM 1206 2 adapters UM 1203, UM 1204 1 UM 1202 On/Off foot switch 2 sintered diamond files 6 diamond files 2 ceramic stones
07/10/2013
• upon request
A wide range of finishing tools is available
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Micromotors
UM 1200
Ultrasonic polisher REF
€ 1963,06 560,04 67,64
UM 1200 UM 1201 UM 1202
Description Supply voltage Power output Output adjustment Power consumption Frequency of vibration Frequency adaption Amplitude (stroke) Fuse Dimensions Weight
UM 1203
REF UM 1203 UM 1204 UM 1205 UM 1206 UM 1204
adaptor M4 adaptor M6 adaptor dia. 3mm tool holder
€ 25,7 25,7 39,52 39,52
• upon request
Adapters
UM 1203
UM 1206
UM 1200 240 V~, 50/60 Hz 36 W two levels 46 W 18 - 25 kHz auto. comp. 10 - 35 µm 1,5 A 190 x 140 x 89 mm 0,700 kg
07/10/2013
UM 1205
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Micromotors
PA 480
Powerpack
2
Description Supply voltage Output voltage Power output Outputs Fuse Dimensions Weight
PA 480 230 V~ ± 10%, 50 Hz 0 - 30 V = (DC) max. 2 x 70 W 2, individually controlled 2,0 A 259 x 240 x 81 mm 3,900 kg
REF PA 480
€ 728,7
07/10/2013
• upon request
The completely re-designed power pack PA 480 offers improved engineering paired with modern outlook. The well arranged foil control panel protects the unit from acidic substances. Power output depending on utilisation factor is controlled by integrated micro control conducters. By using modern MOFSET-technology a minimum amount of power dissipation is obtained, which also results in low heating of the power pack. The sturdy metal housing is shock-proof and dirt resistant. Appropriate hand pieces are available to suit the various applications. The Argofile units have been designed in accordance with the latest state-of-the-art and ergonomic requirements. By all means a fatigue-free operation is ensured since the power pack is running in a silent and low vibration manner. The hand pieces are connected to the unit via flexible cables.
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Micromotors
PS 220 PP
Maxima power pack Features: • powerful single powerpack system from MAXIMA starter kit • compact size, continual variable speedcontrol • automatic stop with alarm beep & red light • resets when overloaded • 1 connection for LA micro motor REF PS 220 PP
TPF-77
Foot control for PS 220 PP
VC 10
Foot switch for PA 480
€ 271,95
Foot switch for continuously variable power control
REF VC 10
• upon request
Foot switch for PA 480 On-/ Off- Foot switch
REF FS 18
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€ 57,81
07/10/2013
FS 18
€ 110,83
Micromotors
LA ... / JA 15
Standard hand pieces Hand operated quick release collet mechanism for rapid tool change. Includes: Replacement carbon brushes, assembly wrench for changing collet chucks and collet chucks SP 001 (Ø 2.35 mm) and SP 002 (Ø 3.0 mm).
Description Standard head Rated input volt. Motor Rotation speed Max. shaft output Max. shaft torque Dimensions Weight
LA 051 694,62
LA 211 659,24
LA 051 (one piece)
LA 05 0 - 55.000 min-1 40 W 0,031 Nm Ø 27x150 mm 0,190 kg
LA 231 715,62
REF LA 05 •
LA 21 332
LA 231
LA 23 0 - 30.000 min-1 70 W 0,065 Nm Ø 32x170 mm 0,270 kg
LA 23 •
JA 15 253,05
€ 44,57
07/10/2013
• upon request
REF
LA 211 JA 15 0 - 30 V = LA 21 0 - 15.000 min-1 60 W 0,088 Nm Ø 32x170 mm 0,270 kg
EC 30
Extension cord
EC 30
2
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Micromotors
LA 216/JR 21 90/LA 21
Angle hand piece 90° Hand operated quick release collet mechanism for rapid tool change.
Description Head model Motor Rated input volt. Rotation speed Dimensions Weight REF LA 216
€ 713,88
LA 216 JR 21 90 LA 21 0-30 V = 0 - 15.000 min-1 Ø 31,6 x 166 x 53 mm 0,200 kg REF JR 21 90
LA 217/JS 21 120/LA 21
€ 361,08
REF LA 21
€ 332
Angle hand piece 120°
Description Head model Motor Rated input volt. Rotation speed Dimensions Weight € 750,73
REF JS 21 120
€ 423,09
REF LA 21
€ 332
07/10/2013
REF LA 217
LA 217 JS 21 120 LA 21 0-30 V = 0 - 15.000 min-1 Ø 31,6 x 166 x 53 mm 0,200 kg
• upon request
Hand operated quick release collet mechanism for rapid tool change.
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Micromotors
LA 208/LA 20/JP11
Polishing hand piece Features: Swing stroke (0 - 1,6 mm) and stroke frequency (0 - 8.000 min-1) can be adjusted freely. Tool holding fixture to max. 4 mm.
Description Head model Motor Rated input volt. Stroke frequency Motor torque Dimensions Weight REF LA 208
€ 842,59
2
LA 208 JP 11 LA 20 0-30 V = 0 - 8.000 min-1 0,073 Nm Ø 31,6 x 166 x 53 mm 0,290 kg REF LA 20
€ 344,04
REF JP 11
€ 515,04
JA 60/JA 65
Diprofil, Miniature hand-filing machine
Description Linear Stroke Stroke frequency Toolholder Dimensions Weight REF JA 60
JA 60 0,5 mm 0 - 7.000 min-1 Ø maxi. 3,5 mm Ø 24 mm 0,120 kg € 526,05
JA 65 1,8 mm 0 - 7.000 min-1 Ø maxi. 3,5 mm Ø 24 mm 0,120 kg REF
JA 65
€ 526,05
07/10/2013
• upon request
For motor LA 20
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Micromotors
RE ...
Filing hand piece Description Rated input volt Stroke Stroke frequency Toolholder Dimensions Weight
RE 35 0 - 30 V = 0 - 6 mm max 4.200 min-1 ≥ 6,5 mm 140x40x128 mm 0,675 kg
REF RE 35 RE 55
BS 33
RE 55 0 - 30 V = 0 - 2 mm max 7.000 min-1 ≥ 6,5 mm 140x40x128 mm 0,675 kg € 723,45 723,45
Belt sander hand piece
BS 33 0 - 30 V = 5 - 12 m/s 160 x 119 x 39 mm 0,400 kg
REF
€ 670,95
BS 33
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07/10/2013
Description Rated input volt Belt speed Dimensions Weight
• upon request
Includes: • Straight sanding belt arm: BS 1-100-2 (for 6 and 8 mm sanding belts). • Triangular sanding belt arm: BS 1-100-3 (for 8 mm sanding belts). • Set of sanding belts
Micromotors
LA 20
Motor
JA 15 JA 33 JA 45
JR 21
JS 21
€ 332
SA 90
REF
SAE 90
LA 21 0 - 30 V = 60 W 0,088 Nm 0 - 15.000 min-1 Ø 32 mm x 99 mm 0,170 kg SA 120
Description Rated input volt Max. shaft output Max. shaft torque Rotation speed Dimensions Weight LA 21
LA 23
Motor
REF
€ •
07/10/2013
JA 15
LA 23 0 - 30 V = 70 W 0,065 Nm 0 - 30.000 min-1 Ø 32 mm x 99 mm 0,170 kg JA 33
Description Rated input volt Max. shaft output Max. shaft torque Rotation speed Dimensions Weight
JA 45
• upon request
JA 15 JA 33 JA 45
JR 21
JS 21
LA 21
Motor
LA 23
JP 11
SA 90
SAE 90
€ 344,04
SA 120
REF LA 20
2 JA 65
LA 20 0 - 30 V = 58 W 0,088 Nm 0 - 8.000 min-1 Ø 32 mm x 99 mm 0,170 kg JA 60
Description Rated input volt Max. shaft output Max. shaft torque Rotation speed Dimensions Weight
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Micromotors
JA 15
Standard head Includes: • Collet chucks 2,35 + 3,0 mm suitable for motors LA 20, LA 21, LA 23. • Suitable collet chucks SP ... of sizes 0,5 to 3 mm REF JA 15
JA 33
€ 253,05
High performance head Includes: • Collet chuck 6,0 mm suitable for motors LA 20, LA 21, LA 23. • Suitable collet chucks SP ... of sizes 2.35 to 6.35 mm REF
€ 343,35
07/10/2013
• upon request
JA 33
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Micromotors
JA 45
Special head Includes: • Collet chuck 3,0 mm suitable for motors LA 20, LA 21, LA 23. • Suitable collet chucks SP ... of sizes 2.0 to 3.2 mm REF JA 15
2
€ 253,05
JR 21 90
Angle head 90° Includes: • Collet chucks 2,35 + 3,0 mm, suitable for motor LA 20, LA 21. • Suitable collet chucks SP ... of sizes 2.0 to 3.2 mm REF
€ 361,08
07/10/2013
• upon request
JR 21 90
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Micromotors
JS 21 120
Angle head 120° Includes: • Collet chucks 2,35 + 3,0 mm, suitable for motor LA 20, LA 21. • Suitable collet chucks SP ... of sizes 2.0 to 3.2 mm
REF JS 21 120
JP 11
€ 423,09
Swivel head Features: • Suitable for motor LA 20, LA 21. • Swing stroke (0-1,6 mm) and stroke frequency (0-8.000 min-1) can be adjusted freely. • Tool holding fixture to max. 4 mm. REF
€ 515,04
07/10/2013
• upon request
JP 11
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Micromotors
SAE 90
Angle head Features: • Special head model for deburring of bores suitable for motors LA 20, LA 21. Includes: • Collet chuck JRS 90 / 1,6 • Custom made deburring tools with shaft Ø 1,6 mm upon request REF SAE 90
2
€ 328,39
UT 15
Step-down gear Features: • Speed reduction 1:4 • four times increase in torque • ball-closing coupling between motor and head • Suitable for motors LA 20, LA 21, LA 23 REF
€ 155,4
07/10/2013
• upon request
UT 15
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Micromotors
SP ...
Collet chucks
JRS 90
REF SP 001 SP 002 SP 003
d 2,35 3,00 3,20
REF SP 061 SP 062 SP 063 SP 060
d 2,35 3,00 3,20 6,00
RSP ...
for heads
€ • • • •
JA 33
d 1,6 2,35 3,0
for heads SAE 90 SA 90, SA 120
€ 91,26 91,26 91,26
€ 12,61 12,61 12,61 12,61 12,61 12,61
REF RSP 110 RSP 120 RSP 130 RSP 140 RSP 150 RSP 160
d 1,1 1,2 1,3 1,4 1,5 1,6
€ 12,61 12,61 12,61 12,61 12,61 12,61
REF RSP 170 RSP 180 RSP 190 RSP 200 RSP 235
d 1,7 1,8 1,9 2,0 2,35
€ 12,61 12,61 12,61 12,61 •
• upon request
Reducing collet chucks (for SP 002)
07/10/2013
d 0,5 0,6 0,7 0,8 0,9 1,0
JA 15, JA 45, JR 21, JS 21
€ • • •
Collet chucks REF JRS 90 JRS 90 JRS 90
REF RSP 050 RSP 060 RSP 070 RSP 080 RSP 090 RSP 100
for heads
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Micromotors
RM 01
Hand piece resting stand REF RM 01
€ 6,14
2
AF 5001
Tool box REF
€ •
07/10/2013
• upon request
AF 5001
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Micromotors
BLH 600 ST
Grande hybrid micromotor system Features: • Super high speed 50000 rpm • Silent Construction • Auto Cruise system • RPM Digital Display • Long Time operation • Ego diagnostic System with Alarm • Easy Collet change - standard 3mm installed • 2 possible connections: 1 conventional/1 brushless Includes: • 1x Super high speed brushless handpiece (BLH600) • 1x Hybrid controller (GRC2000) • 1x Speed control foot pedal (GRF60) • 2x Hand piece holder (GRC02) • 1x Diamond points set (DBS30) • 1x Collet changing jig set ( BLH6070) REF BLH 600 ST
BLH 600
€ 1039,5
Super high speed brushless handpiece 25 mm
18 mm
27 mm
REF BLH 600
22 - www.dmeeu.com
€ 577,5
07/10/2013
Features: • Super high speed Max. 50000 rpm • Silent Construction • High torque 230 Watt • Weight: 230 gr
• upon request
161 mm
Micromotors
BLH ADA
High torque adaptor Features: • More than double the torque of your system • For Grande hand piece BLH600 only • For various heads: JA15, JA33, JA11, JA45, JR21, JS21, JA60 & JA 65 Remark: Adjust lower rpm on your system to avoid unnecessary high speed. REF BLH ADA
2
€ 129,15
Super high speed brushless handpiece
BLS 500
Features: • Light-weight • smaller body • Super high speed Max. 50000 rpm • Silent Construction • High torque 230 Watt • Weight: 167 gr REF BLS 500
€ 577,5
Grande hybrid micromotor system
BLS 500 ST
07/10/2013
• upon request
Features: • idem as BLH 600 ST Includes: • 1x Super high speed brushless handpiece (BLS500) • 1x Hybrid controller (GRC2000) • 1x Speed control foot pedal (GRF60) • 2x Hand piece holder (GRC02) • 1x Diamond points set (DBS30) • 1x Collet changing jig set ( BLH6070) REF BLS 500 ST
€ 1039,5 www.dmeeu.com www.dmeeu.com - 23-
Micromotors
MAX 35 ST
Maxima 80 high torque set
Features: • Rotation speed 0-35000 rpm max • Adjustable torque, max 6.5 Ncm • Input voltage controller: AC100, 120, 220 V 50/60 Hz single phase • Output voltage controller: DC3 - 30 V, 0.4 A Includes: • 1x Micromotor handpiece (PHP35) • 1x Controller (PSC80) • 1x Speed control foot pedal (TPF70) • 1xHand piece cradle (TRC02) • 1 pair of carbon brushes • 1x Collet chuck wrenches
REF
€ 500,84
07/10/2013
• upon request
MAX 35 ST
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Micromotors
PHP 35
Hand piece Features: • Suitable for motor Maxima & Grande • Rotation speed: 0 - 35000 rpm max • Dimensions: 26mm x 150 L mm • Weight: 200 gr • Standard collet chuck mounted: 3mm
REF PHP 35
2
€ •
MMP 33 ST
Mobile micro grinder system set Includes: • 1 Micromotor handpiece: Rotation speed: 0-33000 rpm max. Dimensions: 25mm x 143 L mm • Controller: Battery type: Ni-Mh Charger time: 3 hrs Continuous working time: 140 mins Input voltage: AC 100V - 240V, 50/60 Hz • On/off foot pedal • Handpiece cradle • AC power adaptor • Power cord
€ 327,98
07/10/2013
• upon request
REF MMP 33 ST
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Diamond Files
UE ... / ME ... / SE ...
Electro-bonded
Color code
200 320 600
red black white
SE 8851 SE 8751 SE 8551
200 320 600
red black white
SE 5845 SE 5745 SE 5545
200 320 600
red black white
SE 7841 SE 7741 SE 7541
200 320 600
red black white
93 93 93
73 73 73
20 M 6 20 M 6 20 M 6
73,4 73,4 73,4
93 93 93
73 73 73
20 M 6 75,59 20 M 6 73,4 20 M 6 75,59
a
37 37 37
28 28 28
15 M 4 40,77 15 M 4 40,77 15 M 4 40,77
a
133 124 40 M 4 57,28 133 124 40 M 4 57,28 133 124 40 M 4 57,28
a
44 44 44
– – –
15 M 4 39,59 15 M 4 39,59 15 M 4 39,59
34 34 34
25 25 25
15 M 4 38,08 15 M 4 38,08 15 M 4 38,08
a
a
• upon request
SE 4841 SE 4741 SE 4541
Shape
a
a 07/10/2013
red black white
€ 74,93 76,82 76,82 73,45 73,45 73,45
b
200 320 600
d M8 M8 M8 M8 M8 M8
b
ME 9851 ME 9751 ME 9551
l3 20 20 20 20 20 20
b
red black white
l2 125 125 125 125 125 125
b
200 320 600
l1 145 145 145 145 145 145
b
ME 9881 ME 9781 ME 9581
axb 1x5 1x5 1x5 1x8 1x8 1x8 axb 1x8 1x8 1x8 axb 1x5 1x5 1x5 axb 1x4 1x4 1x4 axb 1x5 1x5 1x5 axb 0,5 /1x4 0,5 /1x4 0,5 /1x4 axb 4x1 4x1 4x1
b
Color red black white red black white
b
REF Grain UE 5851 200 UE 5751 320 UE 5551 600 UE 5881 200 UE 5781 320 UE 5581 600
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Diamond Files
UE ... / ME ... / SE ...
Electro-bonded
Color code
Color red black white
SE 6803 SE 6703 SE 6503
200 320 600
red black white
SE 5532
600
white
a 3 3 3 d1 3 3 3 axb
l1 34 34 34
l2 25 25 25
l3 15 15 15
d € M 4 45,58 M 4 45,58 M 4 45,58
34 34 34
25 25 25
15 15 15
M 4 40,49 M 4 40,49 M 4 40,49
3x2
34
25
15
M 4 43,62
Shape a
d1
b
Grain 200 320 600
a
07/10/2013
• upon request
REF SE 3803 SE 3703 SE 3503
2
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Diamond Files
MD ... / SD ...
Sintered
Color code
Grain
Color
axb
l1
l2
l3
d
€
MD 8862
200
red
1,5 x 6
80
71
15 M 6 77,35
MD 8762
320
black
1,5 x 6
80
71
15 M 6 77,35
Shape b
REF
a
MD 9865
200
red
0,5/1,5x6 80
71
15 M 6 126,99
MD 9765
320
black
0,5/1,5x6 80
71
15 M 6 126,99
b
axb
a
SD 5861
200
red
1,0 x 6
62
53
18 M 4 72,01
SD 5761
320
black
1,0 x 6
62
53
18 M 4 72,01
b
axb
a
200
red
1x3
41
32
10 M 4 72,01
SD 5731
320
black
1x3
41
32
10 M 4 72,01
a
07/10/2013
• upon request
SD 5831
b
axb
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Diamond Files
MD ... / SD ...
Sintered
Color code
2
Grain
Color
axb
l1
l2
l3
d
SD 5851
200
red
1x5
41
32
10 M 4 79,08
SD 5751
320
black
1x5
41
32
10 M 4 79,08
a
SD 1802 SD 1702 SD 1602 SD 1302 SD 1803 SD 1703 SD 1603 SD 1303
200 320 500 1000 200 320 500 1000
red black blue green red black blue green
d1 2 2 2 2 3 3 3 3
37 37 37 37 39 39 39 39
28 28 28 28 30 30 30 30
7 7 7 7 10 10 10 10
d1
55,52 55,52 55,52 55,52 56,31 56,31 56,31 56,31
Shape
07/10/2013
• upon request
M4 M4 M4 M4 M4 M4 M4 M
€ b
REF
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Diamond Files
MD ... / SD ...
Sintered
Color code
SD 4862 SD 4762 SD 4662 SD 4362
200 320 500 1000
red black blue green
axb 1x3 1x3 1x3 1x3 1x5 1x5 1x5 1x5 axb 1,5 x 6 1,5 x 6 1,5 x 6 1,5 x 6
l1 24 24 24 24 24 24 24 24
l3 15 15 15 15 15 15 15 15
d M4 M4 M4 M4 M4 M4 M4 M4
€ 45,75 45,75 45,75 45,75 53,71 53,71 53,71 53,71
34 34 34 34
25 25 25 25
M4 M4 M4 M4
79,76 79,76 79,76 79,76
Shape
a
a
07/10/2013
• upon request
Color red black blue green red black blue green
b
Grain 200 320 500 1000 200 320 500 1000
b
REF SD 4831 SD 4731 SD 4631 SD 4331 SD 4851 SD 4751 SD 4651 SD 4351
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Diamond Files
SC... / LD ...
Ceramic stones
Dimensions 2,0 x 2,0 x 40 mm, available in all grain sizes upon request.
Grain
Shape
Color
axb
l
120 180 300 400 600 800 1000 1200
flat flat flat flat flat flat flat flat
green gold light brown orange brown blue white red
0,8 x 4 0,8 x 4 0,8 x 4 0,8 x 4 0,8 x 4 0,8 x 4 0,8 x 4 0,8 x 4
40 40 40 40 40 40 40 40
€ 5 5 5 5 5 5 5 5
81,01 81,01 67,9 67,9 67,9 56,78 56,78 56,78
07/10/2013
• upon request
REF SC 4948 SC 4848 SC 4748 SC 4648 SC 4548 SC 4448 SC 4348 SC 4248
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2
Ruby & Ceramic Stones
SC ... / LC ...
Ceramic stones
Dimensions 2,0 x 2,0 x 40 mm, available in all grain sizes upon request.
Shape
Color
axb
l
SC 4968 SC 4868 SC 4768 SC 4668 SC 4568 SC 4468 SC 4368 SC 4268 SC 4941 SC 4841 SC 4741 SC 4641 SC 4541 SC 4441 SC 4341 SC 4241 SC 4961 SC 4861 SC 4761 SC 4661 SC 4561 SC 4461 SC 4361 SC 4261 LC 4962 LC 4862 LC 4762 LC 4662 LC 4562 LC 4462
120 180 300 400 600 800 1000 1200 120 180 300 400 600 800 1000 1200 120 180 300 400 600 800 1000 1200 120 180 300 400 600 800
flat flat flat flat flat flat flat flat flat flat flat flat flat flat flat flat flat flat flat flat flat flat flat flat flat flat flat flat flat flat
green gold light brown orange brown blue white red green gold light brown orange brown blue white red green gold light brown orange brown blue white red green gold light brown orange brown l blue
0,8 x 6 0,8 x 6 0,8 x 6 0,8 x 6 0,8 x 6 0,8 x 6 0,8 x 6 0,8 x 6 1,0 x 4 1,0 x 4 1,0 x 4 1,0 x 4 1,0 x 4 1,0 x 4 1,0 x 4 1,0 x 4 1,0 x 6 1,0 x 6 1,0 x 6 1,0 x 6 1,0 x 6 1,0 x 6 1,0 x 6 1,0 x 6 2,0 x 6 2,0 x 6 2,0 x 6 2,0 x 6 2,0 x 6 2,0 x 6
40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40
32 - www.dmeeu.com
€ 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
100,78 100,99 100,99 100,99 100,99 87,05 87,05 87,05 70,49 70,49 58,86 58,86 58,16 51,88 51,88 52,58 102,23 102,23 86,37 86,37 86,37 73,48 73,84 73,84 131,26 131,26 126,25 124,1 133,39 115,51
• upon request
Grain
07/10/2013
REF
Ruby & Ceramic Stones
SC ... / LC ...
Ceramic stones
2 Dimensions 2,0 x 2,0 x 40 mm, available in all grain sizes upon request.
Grain
Shape
Color
axb
l
€
LC 4362 LC 4262 LC 4912 LC 4812 LC 4712 LC 4612 LC 4512 LC 4412 LC 4312 LC 4212
1000 1200 120 180 300 400 600 800 1000 1200
flat flat flat flat flat flat flat flat flat flat
white red green gold light brown orange brown blue white red
40 40 40 40 40 40 40 40 40 40
5 5 5 5 5 5 5 5 5 5
115,51 115,51 246,93 • 248,21 248,21 248,21 212,78 212,78 202,65
SC 1930 SC 1830 SC 1730 SC 1630 SC 1530 SC 1430 SC 1330 SC 1230
120 180 300 400 600 800 1000 1200
round round round round round round round round
green gold light brown orange brown blue white red
2,0 x 6 2,0 x 6 2,0 x 12 2,0 x 12 2,0 x 12 2,0 x 12 2,0 x 12 2,0 x 12 2,0 x 12 2,0 x 12 Ø 3,0 3,0 3,0 3,0 3,0 3,0 3,0 3,0
30 30 30 30 30 30 30 30
5 5 5 5 5 5 5 5
91,75 91,75 91,75 91,75 91,75 77,75 77,75 77,75
07/10/2013
• upon request
REF
www.dmeeu.com www.dmeeu.com - 33-
Tool Clamps
SX 10 ...
Tool clamps REF SX 1002 SX 1003 SX 1004 SX 1005 SX 1006
✘ ✘ ✘
SX 4012
d 2 3 4 5 6
€ 29,59 29,59 29,59 29,59 29,59
For ultrasonic handpiece UF 9000 and UF 9700 with adaptor Material: steel
Tool clamps REF SX 4012
s 2
€ 29,59
For ultrasonic handpiece UF 9000 and UF 9700 with adaptor Material: steel
✘ ✘
✘
SX 40 ...
Tool clamps
s
REF SX 4008 SX 4011 SX 4031 SX 4033
✘
€ 29,59 29,59 29,59 29,59
For ultrasonic handpiece UF 9000 and UF 9700 with adaptor Material: steel
07/10/2013
• upon request
✘ ✘
s 0.8 1.1 3.1 3.1
34 - www.dmeeu.com
Tool Clamps
LX ...
Tool clamps REF LX 1000 LX 1010
d 1,1 2,1
€ • 14,66
For ultrasonic handpiece UF 7000
2
✘ ✘ ✘
MS ...
Adaptors REF MS 0064 MS 0086
d1 M4 M6
d2 M6 M8
d3 8 10
l 16 14
€ 12,04 12,17
MS 0064 (for UF 9700)
07/10/2013
• upon request
For ultrasonic handpiece UF 9700 and UF 7000 with adaptor Material: steel
www.dmeeu.com www.dmeeu.com - 35-
Tool Clamps
MX 40 ...
Tool clamps REF MX 4008 MX 4010 MX 4020 MX 4030 MX 4033
✘ ✘
✘
MX 41 ...
s 0,8 1,0 2,0 3,0 3,3
€ 33,25 33,25 33,25 33,25 33,25
For ultrasonic handpiece UF 9700 Material: steel
Tool clamps
✘ ✘
✘
REF MX 4110 MX 4120 MX 4130 MX 4133 MX 4140 MX 4150
s 1,0 2,0 3,0 3,3 4,0 5,0
€ 33,25 33,25 33,25 33,25 33,25 33,25
For ultrasonic handpiece UF 9700 Material: steel
MX 10 ...
Tool clamps d 2,0 3,0 3,3
✘ ✘ ✘
07/10/2013
For ultrasonic handpiece UF 9700 Material: steel
€ 33,25 33,25 33,25 • upon request
REF MX 1020 MX 1030 MX 1033
36 - www.dmeeu.com
07/10/2013
• upon request
2
Suspended Motors
SP ...
Collet chucks for BWA
HM PRE 24 J
REF SP 1423
d 2,35
SP 1430
3,0
SP 1460
6,0
for handpiece BWA 35 - BWA 45 BWA 35 - BWA 45 - BWA 50 BWA 35 - BWA 50
€ 55,37 55,37 55,37
Suspended Motor Premium Features: • • • • •
continuous speed regulation up to 24000 rpm power 800 W high performance at low speed safe soft start-up to use with electronic speed control, also available with speed limitation control
REF HM PRE 24 J
1. 2. 01
03
38 - www.dmeeu.com
02
3.
electronic foot control (pedal) up to 24000 min-1; continuous speed regulation electronic foot control (round) up to 24000 min-1; continuous speed regulation desk control up to 24000 min-1; continuous speed regulation
REF HM PRE FC 24 01 HM PRE FC 24 02 HM PRE FC 24 03
€ 158,59 261,25 269,89
• upon request
Controller
07/10/2013
HM PRE FC 24 0...
€ 364,35
Suspended Motors
HM FLEX J-P
Flexible shaft Features: • • • •
connection type “J” with expanding spring or duplex spring 6 x 1100 mm motor side connection: Quick-change (universal fit)
REF HM FLEX J-P DUP HM FLEX J-P EXP
€ 145,95 145,95
2
“P-type” : Quick-change motor connection (fits all)
HM FLEX J
Flexible shaft Features: • • • •
connection type “J” with expanding spring or duplex spring 6 x 1100 mm motor side connection: Standard connection type
€ 145,95 145,95
“J-type”: Standard motor connection
07/10/2013
• upon request
REF HM FLEX J DUP HM FLEX J EXP
www.dmeeu.com www.dmeeu.com - 39-
Suspended Motors
HM PRE 24 JP SET
Premium Series Set Includes: • • •
Suspended motor Premium (HM PRE 24 J) electronic foot control (HM PRE FC 24 02) Quick-change flexible shaft (HM FLEX J-P DUP) handpiece not included REF HM PRE 24 JP SET
HM ACC 0...
Accessories
2. 3.
03
REF HM ACC 01 HM ACC 02
€ 523,73 122,17
HM ACC 03
58,22
07/10/2013
02
movable telescopic stand with tool deposit telescopic table stand toolholder
• upon request
1.
01
€ 708,75
40 - www.dmeeu.com
Suspended Motors
Universal suspended/stationary motor
MO 900
Includes: • Motor with foot/hand switch • MO 901 • Flexible shaft MO 902 Features: • Handpieces HD 50, HD 100, BWA 35, BWA 45 for rotating and linear motions • Replaceable air filter • Load-dependable power adaption via the electronic control system • Distinctive reduction of the common heat development
REF
€ 770,46
MO 900
MO 901
Motor with foot/hand switch Description Supply Voltage Power Rotation speed Weight
REF MO 901
Mo 901 220 V~ ± 10%, 50 Hz 900 W max. 7.500 - 25.000 min-1 continuous 3,100 kg max 25000 min-1 18000 min-1 14000 min-1 11000 min-1 7500 min-1 € 592,35
07/10/2013
• upon request
Revolution limit set in 5 steps
2
www.dmeeu.com www.dmeeu.com - 41-
Suspended Motors
MO 902
Flexible shaft with rotating clip-lock Description Rotation Shaft-Ø Length
MO 902 max. 25.000 min-1 5 mm 1.200 mm
REF
€ 197,56
MO 902
FF 496
Table stand Features: • Height 680 - 1.150 mm
REF FF 496
HD 50
€ 153,57
Diprofil, Filing hand piece
HD 50 max. 3.5 mm 124 x 33 x 135 mm 0,2/6,0 mm 0,45 kg max. 10.000/min
REF
€ 833,7
HD 50
42 - www.dmeeu.com
07/10/2013
Description Tool holder Dimensions Stroke length Weight Stroke ratio
• upon request
Features: • For light and medium duty filing operations
Suspended Motors
HD 100
Diprofil, Filing hand piece Features: • For heavy duty and medium filing operations Description Tool holder Dimensions Stroke length Weight Stroke ratio
HD 100 max. 6,4 mm 124 x 33 x 135 mm 0,5/6,0 mm 0,60 kg max. 10.000/min
REF
€ 880,95
HD 100
2
BWA 35
Handpiece Includes: • Collet chuck SP 1423 (Ø2,35) • Collet chuck SP 1430 (Ø3,0) • Others upon request Description Collet chuck Length Rotation speed
BWA 35 2,35 - 3 mm max. 240 mm max. 24.000 min-1
REF
€ 272,11
BWA 35
BWA 35i
07/10/2013
• upon request
Hand piece • • •
straight handpiece with collet 6 mm cylindrical grip clamping range: 1 - 6.35 mm
REF BWA 35i
€ 200,55
www.dmeeu.com www.dmeeu.com - 43-
Suspended Motors
Telescopic angle hand piece Description Collet chuck Length Rotation speed
BWA 45 2,35 - 3 mm max. 240 mm max. 24.000 min-1
REF
€ 246,75
BWA 45
BWA 50
Angle hand piece 90° Description Collet chuck Length Rotation speed
BWA 50 3 - 6 mm 170 mm max. 24.000 min-1
REF
€ 288,75
BWA 50
BWA 55
Hand piece • • • • •
small angle handpiece 135° with telescope left turning only; collets 2.35 - and 3 mm hexagon grip clamping range: 1 - 3.17 mm
REF
€ 452,95
07/10/2013
BWA 55
• upon request
BWA 45
44 - www.dmeeu.com
Suspended Motors
BWA 65
Hand piece • • •
straight handpiece with collet 3 mm hexagon grip clamping range: 1 - 6.35 mm REF
BWA 65
€
Diprofil, Miniature hand filing machines for BWA & MO 900 Description Tool holder Dimensions Stroke length Weight Stroke ratio
HDW 1 max. 3,5 mm 124 x 33 x 135 mm 0,5 mm 0,130 kg max. 10.000/min
REF
€ 492,45
HDW 1
Description Tool holder Dimensions Stroke length Weight Stroke ratio
HDW 1 max. 3,5 mm 124 x 33 x 135 mm 1.8 mm 0,130 kg max. 10.000/min
REF
€ 492,45
HDW 1
HDW 2
07/10/2013
• upon request
Diprofil, Miniature hand filing machines for BWA & MO 900
HDW 2
2
183,83
www.dmeeu.com www.dmeeu.com - 45-
Pneumatic
LSA 81
Pneumatic straight grinders Includes: • Collet chuck Ø 3,0 mm Description Power Length Idling speed Weight Air connection
LSA 81 75 W 212 mm 80.000 min-1 0,160 kg R 1/8”
REF
€ 654,31
LSA 81
LWC 21
Pneumatic angle grinders
Description Power Length Idling speed Weight
LWC 21 370 W 210 mm 21.000 min-1 0,660 kg
REF
€ 1031,1
07/10/2013
LWC 21
• upon request
Includes: • Collet chuck Ø 6,0 mm • Set of open end spanners • Input and output hose
46 - www.dmeeu.com
Pneumatic
LWA 80
Pneumatic angle grinders Includes: • Collet chuck Ø 3,0 mm Description Power Length Idling speed Weight Air connection
LWA 80 75 W 182 mm 80.000 min-1 0,115 kg R 1/8”
REF
€ 641,45
LWA 80
2
GT-MG 55SR
Pneumatic straight grinders Includes: • Collet chuck Ø 3,0 mm • Set of open end spanners • Input and output hose
REF GT-MG 55SR
GT-MG 55SR 180 mm 55.000 min-1 0,220 kg
€ 321,3
07/10/2013
• upon request
Description Length Idling speed Weight
www.dmeeu.com www.dmeeu.com - 47-
Pneumatic
GT-MG 75SR
Pneumatic straight grinders Includes: • Collet chuck Ø 3,0 mm • Set of open end spanners • Input and output hose Description Length Idling speed Weight
GT-MG 75SR 170 mm 75.000 min-1 0,190 kg
REF GT-MG 75SR
HDL 50
€ 341,25
Pneumatic hand filing machines
Description Tool holder Operating pressure Air consumption Stroke length Weight Stroke ratio
HDL 50 max. 3,5 mm 4 bar 5 - 65 l/min 0,5/6,0 mm 0,600 kg 1.000 - 10.000/min
REF
€ 1549,7
07/10/2013
HDL 50
• upon request
Features: • For light and medium duty filing operations • With rotary piston motor
48 - www.dmeeu.com
Pneumatic
Pneumatic hand filing machines
HDL 100
Features: • For medium and heavy duty filing operations • With rotary piston motor Description Tool holder Operating pressure Air consumption Stroke length Weight Stroke ratio
HDL 100 max. 6 mm 4 - 5 bar 5 - 65 l/min 0,5/6,0 mm 0,700 kg 1.000 - 10.000/min
REF
€ 1691,14
HDL 100
Pneumatic hand filing machines, Quick action coupling
2
HDL
Features: • For connection to the service unit with on/off valve REF HDL
€ 106,05
07/10/2013
• upon request
Pneumatic miniature filing machine Description Tool holder Operating pressure Air consumption Stroke length Weight Stroke ratio
HDL 100 max. 3.6 mm 4 - 5 bar max 100 l/min 0.25 mm 0,190 kg 20.000/min
REF
€ 727,56
HDL 1
HDL 1
www.dmeeu.com www.dmeeu.com - 49-
Pneumatic
LS 1060
Compressed-air hoses Features: • Material: Rubber with fabric reinforcement
REF d d1 LS 1060 6 - 13 LS 1060 9 - 16 LS 1060 13 - 23
W 10
€ • • •
Pneumatic maintenance equipment Features: • Pmax: 16 bar • T : -100 C -> 50°C • W 10 R 3/8” incl. R 1/4” reducing nipple REF d W 10 R 3/8” W 10 R 1/2”
l 195 275
l1 194 268
h1 135 168
h2 48 57
€ 147,6 •
Lubrication Description Dipro-fog Lubrication oil (0.5 l)
€ 393,88 34,25
The Dipro-fog (MFB) package consists of air filter, regulator, manometer, and fog lubrication device, all in one, with tubing and Diprofog oil (MFA-K). Technical data Max primary pressure: Max capacity at 7 bar: Hose connection: Secondary pressure:
50 - www.dmeeu.com
16 bar 1200 l/min 7 mm 0,5 - 10 bar
• upon request
REF MFB MFA-K
07/10/2013
h1
d
h2
l l1
MFB - MFA-K
Air pressure 5 8 15
07/10/2013
• upon request
2
Pneumatic
Info
TurboLap Linear TLL ...
TurboLap Linear and Swing Profilers
TurboLap Swing TLS ...
Work range Noise level Air consumption Length Weight
TLL 03 52000 45000 ~ 50000 72 dB (A)
TLL 07 28000 22000 ~ 25000 64 dB (A)
TLL 12 19000 15000 ~ 18000 63 dB (A)
TLS 03 56000 48000 ~ 53000 73 dB (A)
TLS 07 20000 16000 ~ 18000 62 dB (A)
TLS 12 14000 10000 ~ 12000 59 dB (A)
125 nl/min
46 nl/min
45 nl/min
125 nl/min
46 nl/min
40 nl/min
218 mm 180 g
218 mm 180 g
218 mm 180 g
218 mm 180 g
218 mm 180 g
218 mm 180 g
52 - www.dmeeu.com
07/10/2013
R.P.M.
• upon request
The perfect tools with ergonomic soft grip for polishing fine detail areas and ribs and slots. The TurboLap should be used at maximum 5 bar. These tools provide excellent performance with Ceramic Super Stones and CristonesÂŽ. The TurboLap Linear is particularly powerful for polishing narrow areas and corners of precision parts and components. Outstanding efficiency by the high-torque air turbo mechanism. Use of a filter and fog lubrification device is recommended for a long service life (See chapter 4 page 33)
Pneumatic
TLL ... - TLS ...
TurboLap Linear and Swing Profilers
➏ ➐ ➊
➎ ➋
➑
➌
➍ Included: • 1 TurboLap ➊ • 1 super collet ➋ • 1 hexagonal wrench ➌ • 1 ceramic stone (1x4x50#800) ➍
• • • •
1 air hose (1.5m) ➎ 1 outer hose ➏ 2 hose bands ➐ 1 quick joint with filter ➑
DF ...
TurboLap Diamond Files REF DF5-03
07/10/2013
• upon request
DF5-06
DF7-03
DF7-06 DFP-03
T 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
B 6 6 6 6 6 6 3 3 3 3 3 3
L1 15 15 15 15 15 15 15 15 15 15 15 15 Set 12 pcs
L 56 56 56 56 56 56 72 72 72 72 72 72
Grit 200 400 600 200 400 600 200 400 600 200 400 600
€ • • • • • • • • • • • • •
t
B
L1 L
www.dmeeu.com www.dmeeu.com - 53-
2
Pneumatic
TLL 03
REF
TurboLap Linear Profiler
€ 288,23
TLL 03
TLL 07
best-s
Features: • Stroke 0.3 mm • 52,000 RPM
TurboLap Linear Profiler
eller
REF
€ 288,23
TLL 07
TLL 12
Features: • Stroke 0.7 mm • 28,000 RPM
REF TLL 12
€ 288,23
54 - www.dmeeu.com
Features: • Stroke 1.2 mm • 19,000 RPM
07/10/2013
• upon request
TurboLap Linear Profiler
Pneumatic
TLS 03
TurboLap Swing Profiler
Features: • Stroke 0.3 mm • 0.1 mm left to right and 0.3 mm linear • 53,000 strokes per minute
2 REF
€ 288,23
TLS 03
TLS 07
TurboLap Swing Profiler
best-s
Features: • Stroke 0.7 mm • 0.9 mm left to right and 0.7 mm linear • 18,000 strokes per minute
REF
eller
€ 288,23
TLS 07
TLS 12
07/10/2013
• upon request
TurboLap Swing Profiler
Features: • Stroke 1.2 mm • 2.5 mm left to right and 1.2 mm linear • 12,000 strokes per minute
REF TLS 12
€ 288,23
www.dmeeu.com www.dmeeu.com - 55-
Pneumatic
FX-3
Air Grinder
REF
€ 240,45
FX-3
MSG-3BSN
Features: • straight pencil type with 3mm collet. • 65,000 RPM • air consumption: 90l/min. • weight: 78 gr
Air Grinder
17
143
Air Grinder
17
78
MAG-121N
107
REF MAG-121N
€ 242,55
56 - www.dmeeu.com
Features: • for precision grinding and polishing • 120° angle air grinder with 3mm collet. • 52,500 RPM
• upon request
€ 229,95
07/10/2013
REF MSG-3BSN
Features: • for precision grinding and polishing • Straight pencil type with 3mm collet. • 65,000 RPM
Pneumatic
MAG-122N
Air Grinder
17
55
104
2
Features: • for surface grinding and polishing • 120° angle air grinder. • 35,000 RPM
REF MAG-122N
MAG523...
Cup Wheel (24 pcs) REF MAG5231 MAG5232 MAG5233
Grit 20 #60 20 #100 20 #150
€ 242,55
€ • • •
M6
P=0,75
020
MAG526...
Soft Lap (40 pcs + 1 rubber disc holder)
07/10/2013
• upon request
REF MAG5261 MAG5262 MAG5263 MAG5264 MAG5265 MAG5266 MAG5267
Grit/color 20 #240 20 #320 20 #400 20 #600 20 #800 20 #1000 20 #1500
€ • • • • • • •
M6
P=0,75 010
020
020 www.dmeeu.com www.dmeeu.com - 57-
Pneumatic
MAG524...
Pol-per System & Rubber Disc Holder REF MAG5241 MAG5242 MAG5243 MAG5244 MAG5245 MAG5246
M6
REF MAG5291
P=0,75
Grit 20 #60 20 #100 20 #150 20 #240 20 #400 20 #600
€ • • • • • •
€ •
010
020 MAG5291
020
MAG-093N
Air Grinder
118
44
Features: • for surface grinding and polishing • 90° angle air grinder with 3mm collet. • 23,500 RPM
07/10/2013
€ 242,55
• upon request
17
REF MAG-093N
58 - www.dmeeu.com
Pneumatic
MAG533...
Cup Wheel (24 pcs) REF MAG5331 MAG5332 MAG5333
Grit 30 #60 30 #100 30 #150
€ 2,43 3,99 2,4
M7
P=0,75
030
MAG534...
Pol-per System & Rubber Disc Holder REF MAG5341
Grit 30 #60
€ 6,31
Grit 30 #100
€ •
Grit 30 #150 30 #240 30 #400 30 #600
€ • • • •
130 pcs REF MAG5342 140 pcs REF MAG5343 MAG5344 MAG5345 MAG5346
M7
P=0,75
012
150 pcs + 1 rubber disc holder REF MAG5391
€ •
030
030
MAG5391
07/10/2013
• upon request
10 pcs
www.dmeeu.com www.dmeeu.com - 59-
MAG-123N
Air Grinder
123
50
17
Features: • for surface grinding and polishing • 120° angle air grinder. • 23,500 RPM
MAG536...
REF MAG-123N
Soft Lap (25 pcs + 1 rubber disc holder) REF MAG5361 MAG5362 MAG5363 MAG5364 MAG5365 MAG5366 MAG5367
P=0,75
Grit 30 #240 30 #320 30 #400 30 #600 30 #800 30 #1000 30 #1500
€ • • • • • • •
012 • upon request
M7
€ •
030 07/10/2013
030
60 - www.dmeeu.com
07/10/2013
• upon request
2
Welding
Fig. 1 1 = magnet 2 = electrode 3 = electrode holder 4 = metal powder
Material being welded
Fig. 2
Fig. 3
Microtec MT 1500 S, MT 2500 In 1990, the pulsed-arc welding method was first used for repair jobs in the tool and moldmaking industry and has since proved its value for a wide field of applications. High-quality repairs of tiny mold areas were achieved for the first time using this microwelding technique without the negative side effects of conventional welding methods. The service life of a mold component after repair is also increased considerably and a constant quality and functional operation is thus guaranteed. Repair costs can be reduced by up to 85% by the use of special metal powder alloys which have been developed for all common types of steel. The generator and the most modern control electronics ensure a homogeneous welding pattern even under the most difficult working conditions. Welding process With the aid of a rotatable electrode and gentle manual pressure metal powder, sheet metal strips etc. are joined homogeneously with the cavity contour by applying electrical pulses (Fig.1). The use of powder materials is made possible by a magnetic electrode, the powder being arranged radially along the electrode. Metal powders (Fig.2), sheet metal strips (Fig.3) etc., which contain alloying constituents of the parent material being welded, are melted short-term and bonded to the parent metal by means of a systematic and controlled supply of energy. This produces a clean weld seam (Figs.4 and 5) which can also be improved by various adjustment parameters of the control unit (e. g. clock frequency of the electrical pulses, the output current etc.). Special training is not needed to carry out this welding process.
07/10/2013
Fields of application Injection molds for the processing of plastics and rubber, blow molds, diecasting dies, compression moulds and stamping tools.
• upon request
Info
62 - www.dmeeu.com
Welding
Microtec MT 1500 S, MT 2500 Advantages of the micro-welding process • repaired areas can be reworked by hand or by machine. • no damage to the parent metal or deformations due to the influence of heat. • no sink marks of the edge zones in the welded area. • prevention of the formation of blow holes or pores by the exertion of gentle pressure by the welding electrodes. • metal powder can be picked up without difficulty and accurately conveyed to the workpiece. • easy repolishing of the welded areas even for high-gloss finish. • suitable for all forms of mold damage • fast and easy handling of the control unit • no need for other welding aids, e.g. protective gas • no occurrence of welding vapours harmful to health
Info Fig. 4
2
Fig. 5
07/10/2013
• upon request
Applications • damages in areas of parting edges, pin holes, cutting edges etc. • elimination of typical blow holes, sink marks, pores following shield arc-welding processes • repairs of slides, ejectors, core pins, flat cores, mold edges and the large-area deposition of material by sheet metal strips • elimination of machining faults caused by milling, EDM-machining and wire erosion etc. • after design changes, modifications, and for prototype molds etc. Welding materials More than 20 different welding materials are available to the user, e.g. metal powder, sheet metal strips (0.1 - 0.2 mm) as well as steel wire (ø 0.2 - 0.4 mm). The OEM welding materials are particularly suitable for buildup welding on molds- and high grade tool steels. www.dmeeu.com www.dmeeu.com - 63-
Welding
Info
Microtec MT 1500 S, MT 2500 The type MT 2500 combines two weldig units in one: • The standard welding function for big and small welding areas • The precision welding function for very precise repairs of small areas Standard function • More efficiency (up to 70%) than the Microtec MT1500 S. Suitable for extremely small up to very large tools. • Repairs can be carried out even on mounted molds in the injection molding machine. • Reduced machining time due to higher efficiency. • Processing of welding sheet metals with thickness of up to 0,3mm and welding electrodes up to 0,5mm. • Suitable for continuous performance. • Even discharge guarantee for best welding quality.
07/10/2013
• upon request
Precision function • Permanently controlled output voltage makes precision welds possible without damaging edge zones. • Permanent discharge of small efficiency rates at short periodes provide for tiny repairs without heat built-up and structural deformation. • The precision function is suitable for welding of ejector pin tips.
64 - www.dmeeu.com
Welding
MT 1500 S
Hand welding machine
07/10/2013
• upon request
Includes: • Control unit, main cable, foot switch cable for electrode holder (1.300 mm), ground cable (1.300 mm) with copper ground plate (2 x 20 x 100 mm) • Electrode holder, black Ø 2, 3, 4 and 5 mm (1 off each) • Electrode holder, brown Ø 2, 4 mm (1 off each) • Magnetic electrodes Ø 2 x 50 mm; Ø 3 x 50 mm, Ø 4 x 50 mm, Ø 4 x 60 mm (1 off each) • Standard electrodes Ø 2 x 50 mm; Ø 3 x 50 mm, Ø 4 x 50 mm (1 off each) • Standard flat electrodes 1,2 x 5 x 35 mm • Adapter for clamping of flat electrodes • Tool cabinet • Sheet metal shears • 1 pair of protective gloves • 1 off protective glasses • 1 off adhesive tape • 1 off spare fuse • Welding powder (50 g each): MP 66 / N 51 (approx. 63 HRC) MP 70 / N 80 (approx. 38 - 40 HRC) • Sheet metal strips (10 off each): NAK 80 - 0,1 x 5 x 100 mm, approx. 38 - 40 HRC NTA 1 - 0,1 x 30 x 70 mm, approx. 135 HV NTA 2 - 0,2 x 30 x 70 mm, approx. 135 HV • Cables P 501 (+), P 502 (-), PE 10 (extension cable for + and -) Description Output power Input voltage Charging voltage Control system Cycle time Output voltage Output current Weight Dimensions
MT 1500S 700 W 230 V, 50 ~ 60 Hz 600 VA l SCR Pulse system 0,2 - 0,4 sec 0~9V 0 ~1.100 A 28 kg 165 x 450 x 405 mm
REF
€ 5890,5
MT 1500 S
2
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Welding
Standard electrodes REF E 201 E 202 E 203 E 204
E
50 50 50 50
d2 5 5
35 35
d2 2
45
d2 2
45
l
€ 63,57 71,63 87,31 95,26
d1 1,2 2,2
l
€ 61,55 86,68
l
€ 64,48
l
€ 64,48
Standard electrodes REF E-SP 2
E
d2 2 3 4 5
Standard electrodes REF E 205 E 206
E
d1 -
d1 -
Standard electrodes d1 -
07/10/2013
REF E-SR2
• upon request
E
66 - www.dmeeu.com
Welding
EM
Magnetic electrodes for powder REF EM-R2 EM-R3 EM-R4 EM-R5
d1 2 3 4 5
d2 3 3 4 5
50 50 60 60
l
€ 69,44 76,94 84,83 92,33
2 EM
Magnetic electrodes for powder REF EM 210 EM 211 EM 212 EM 213
d1 -
d2 2 3 4 5
50 50 50 50
l
€ 71,63 79,53 87,57 95,26
EM
Magnetic electrodes for powder REF EM-T4 EM-T5
d1 1,5 2,5
d2 4 5
50 50
l
€ 87,57 86,68
E
REF E-R22 E-R33 E-R44 E-R55
d1 -
d2 2 3 4 5
50 50 50 50
l
€ 68,91 78,93 86,45 103,98
07/10/2013
• upon request
Standard electrodes
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Welding
MTD ...
Designation S2 S3 S4 S5
REF MTB 1 MTB 2 MTB 3 MTB 4 MTB 5 MTB 6 MTB 7 MTB 8 MTB 9 MTB 10 MTB 11 MTB 12 MTB 13 MTB 14
Designation NT 6 NTA 1 NTA 2 NS 1 NS 2 NAK 80 NAK 80 HPM 2 HPM 2 NAK 55 NAK 55
68 - www.dmeeu.com
Hardness 90 HRB 90 HRB 90 HRB 90 HRB
for steel types All mold steels All mold steels All mold steels All mold steels
€ 17,76 18,15 18,15 17,76
Welding material - sheet
Dim. 0,2 x 5 x 100 mm 0,1 x 30 x 70 mm 0,2 x 30 x 70 mm 0,1 x 30 x 70 mm 0,2 x 30 x 70 mm 0,1 x 5 x100 mm 0,2 x 5 x 100 mm 0,1 x 5 x 100 mm 0,2 x 5 x 100 mm 0,1 x 5 x 100 mm 0,2 x 5 x 100 mm 0,1 x 50 x 70 mm 0,2 x 50 x 70 mm 0,2 x 5 x 100 mm
Hardness 30 HRC 135 HV 135 HV 90 HRB 90 HRB 38-40 HRC 38-40 HRC 30-35 HRC 30-35 HRC 38-41 HRC 38-41 HRC 45-48 HRC 45-48 HRC 40-42 HRC
for steel types
All mold steels
preheat-treated steel 1.2311 preheat-treated steel All mold steels Stavax
€ 169,41 46,4 46,4 44,54 44,54 133,58 133,58 133,58 133,58 133,58 133,58 95,77 95,77 133,58
• upon request
MTB ...
Ø 0,2 0,3 0,4 0,5
07/10/2013
REF MTD 1 MTD 2 MTD 3 MTD 4
Welding material - wire
Welding
H/A
Electrode holder / Adapter
REF H-303 H-304 H-306 H-307
€ • • • •
suitable for electrodes EM-R4, EM212, EM-T4, E-R44, E-203 EM-R5, EM213, EM-T5, E-R55, E-204 EM-210, E-R22, E-201, E-SP2, E-SR2 EM-R2, EM-R3, EM211, E-R33, E-202
REF ø 15 mm A-403 ø 15 mm A-404 ø 12 mm ø 12 mm
MTP ...
07/10/2013
• upon request
Welding material - powder
REF MTP 1 MTP 2 MTP 3 MTP 4 MTP 5 MTP 6 MTP 7 MTP 8 MTP 9 MTP 10 MTP 11 MTP 12 MTP 13 MTP 14 MTP 15
Designation N 90 N 51 N 11 N 61 N 70 N 80 N 55 N 39 SP 80 SP 55 N5 N6 N 14 N 15 N16
Hardness 16-20 HRC 63 HRC 50 HRC 51 HRC 50-55 HRC 38-40 HRC 34-41 HRC 50-52 HRC 38-40 HRC 38-41 HRC 54-56 HRC 38-45 HRC 30 HRC 30-35 HRC 30-35 HRC
for steel types All mold steels (esp. Ni alloys) 1.3343, all mold steels Heat-treated steels 1.2343, 1.2344 All mold steels 1. 2711 Heat-treated steels Stavax Preheat-treated steels Preheat-treated steels 1.2162, All mold steels 1.2343, 1.2344 1.2311, 1.2312 1.2764 1.2767
REF
€ 85,71 140,96 140,96 140,96 85,71 140,96 140,96 140,96 267,55 267,55 140,96 140,96 140,96 140,96 140,96
MTA 1
Liquid for making paste
MTA 1
€ suitable for electrodes 45,17 E-205 69,2 E-206
Designation 0,5 ccm
€ 17,76 www.dmeeu.com www.dmeeu.com - 69-
2
70 - www.dmeeu.com
07/10/2013
• upon request