Heavy Duty Wheel Systems

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Heavy Duty Wheel Systems

Hardcore Solutions Manufacturing on Demand


Manufacturing on Demand


FEATURED APPLICATION

Wheel solutions for heavy-duty mobility problems Heavy internal transport

DM Wheel Systems presents a series of heavy duty wheel solutions to make light work of heavy on-site transport. Our highly manoeuvrable heavy duty wheel solutions are often used in the maritime offshore applications for moving sea containers, ISO containers, portable office units, platform trucks, or for moving comparable large constructions on-site. The product examples in this brochure are available with various options such as directional locks, foot protectors, multiple mounting options and available in light and heavy variants with minimal twisting and rolling resistance. Refer to the product information on the following pages for specifications and relevant specialised applications.

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1


Legend Several symbols are used in this brochure. The meaning of these symbols can be found here. Wheel diameter

Tyre size

Tread width

Rim

Tread type

Trailing brake (FR)

Bore diameter

Leading brake (FV)

Wheel centre diameter

Wheel brake

Hub width

Total width flanged wheel

Hub diameter

Flange diameter

Bearing seat diameter

Load capacity

Bearing seat depth

PU

Polyurethane

Outer faces bearings distance

PO

Nylon

Overall height

VZ

Black rubber

Overall height

PZ

Heavy duty nylon

Offset

LG

Grey rubber

Top plate outer dimensions

VK

Vulkollan®

Bolt hole spacing

GZ

Black rubber cast iron centre

Fixing bolt diameter

SL

Solid rubber tyre

Fork width

2

ER


WHEELS AND WHEEL SYSTEMS FOR MOVING

Heavy Loads

4 Series CHS - Swivel and fixed castor sets for ISO (sea) containers Load capacity to 2,000kg

18 Series PZE - Cast nylon wheels Load capacity from 800 to 12,000kg

5 Series TSC - Heavy duty sea container triple swivel castors with Twistlock Load capacity to 4,000kg

19 Series PZE+HD80 - Pressed steel castors with cast nylon wheel Load capacity to 800kg

6 Series ZA - Polyurethane wheels with cast iron centre Load capacity from 250 to 4,600kg

20 Series PZE+SG - Heavy duty castors with cast nylon wheel Load capacity from 1,000 to 6,000kg

7 Series ZA+SG - Heavy duty castors with polyurethane wheel Load capacity from 650 to 1,800kg

21 Series PZE+SGD - Extra heavy duty twin castors with cast nylon wheels Load capacity from 1,800 to 15,000kg

8 Series ZA+SGD - Heavy duty twin castors with polyurethane wheels Load capacity from 1,300 to 3,000kg

22 Series ST - Solid steel wheels Load capacity from 750 to 15,000kg

9 Series ZA+SGDH - Extra heavy duty twin castors with polyurethane wheels Load capacity from 700 to 6,000kg

23 Series ST+SG - Heavy duty castors with solid steel wheel Load capacity from 1,100 to 6,000kg

10 Series VE - Super heavy duty Vulkollan® drive wheels Load capacity from 2,400 to 9,200kg

24 Series PED - Cast nylon flanged wheels Load capacity from 220 to 3,000kg

11 Series GZ - Heavy duty rubber wheels with cast iron centre Load capacity from 250 to 850kg

24 Series PED+SGB - Heavy duty fixed castors with cast nylon flanged wheel Load capacity from 380 to 3,000kg

12 Series GZ+SG - Heavy duty castors with rubber wheel Load capacity from 350 to 850kg

25 Series STD - Solid steel flanged wheels Load capacity from 500 to 9,000kg

13 Series GZ+SGD - Heavy duty twin castors with rubber wheels Load capacity from 700 to 1,600kg

25 Series STD+SGB - Extra heavy duty fixed castors with solid steel flanged wheel Load capacity from 800 to 4,000kg

14 Series GZ - Heavy duty rubber wheels with steel welded centre Load capacity from 850 to 4,500kg

26 Series QD - Cast iron flanged wheels Load capacity from 700 to 3,000kg

15 Series SL - Elastic solid rubber tyres Load capacity from 450 to 2,145kg

16 Series SL+SG - Heavy duty castors with elastic rubber tyre Load capacity from 400kg to 1,415kg

Any size wheel is possible. Ask us!

17 Series SL+SGD - Heavy duty twin castors with elastic solid rubber tyres Load capacity from 900 to 2,000kg

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CORNER SETS, LOAD CAPACITY UP TO 2,000KG

Series CHS - Swivel and fixed castor sets for ISO (sea) containers Technical specifications • Wheels - polyurethane or Vulkollan® tread, cast iron core with ball bearings. • Bracket - Steel welded, standard gray painted (RAL 9007), including container set with Twistlock for (sea) containers and ISO containers. Characteristics Manoeuvrable, flexible in use, low construction height. Applications These special swivel and fixed castors shipping container wheel-sets are available in a PU (polyurethane) en VULK (Vulkollan®) tread.

Other sizes available

2520525HS 25285420HS 2420625-1HS 24286425-1HS

4

1520525HS 15285420HS 1420625-1HS 14286425-1HS

200 200 250 250

50+50 50+50 50+50 60+60

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285 285 355 355

180x180 180x180 180x180 180x180

MK180B MK180B GK3 GK3

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VK PU VK PU

1600 1600 2000 2000

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CORNER SETS, LOAD CAPACITY UP TO 4,000KG

Series TSC - Heavy duty sea container triple swivel castors with Twistlock Technical specifications • Triple swivel shipping container castor set with “Twistlock”. • Includes 3 ball bearing castor sets • The “Twistlock” swivel castors feature a polyurethane tread. • The heavy variant is available with directional locking system. Characteristics These highly manoeuvrable and easy to use swivel castor sets with “Twistlock”, feature a polyurethane tread and are available in a light and heavy variant. The heavy variant comes with 2 wheels in each bracket. The triangular galvanized steel baseplate is fitted with with a swivel fork on each corner. With a total load capacity of either 6,000kg or 12,000kg (divided over 4 corners) these heavy duty castor sets offer minimised swivel and rolling resistance. You will never have a dead point of movement again!. Applications These specialised heavy duty castor sets are used for moving single shipping containers, ISO containers, office units, portable offices and similar contstructions. Also useful for moving heavy objects on the workfloor, in port environments, for storage and transshipment of containers, in the waste industry or for stage/stand construction. .

Other sizes available

DATSZA200HS-L

DATSZA200HS

200 200

50 50+50

308 345

Twistlock T5 Twistlock T5

n/a n/a

2000 4000

5


HEAVY DUTY WHEELS, LOAD CAPACITY FROM 250 TO 4,600KG

Series ZA - polyurethane wheels with cast iron centre Technical specifications • Tread: firmly bonded cast polyurethane, hardness 90 Shore A. • Wheel centre: cast iron, black lacquered. • Bearing: double shielded ball bearings lubricated with durable grease. • Temperature range: -20°C to +80°C. Characteristics These polyurethane wheels are very wear resistant, highly cut- and tear resistant, non-marking, vibration absorbing and oil-resistant, and also offer low rolling resistance and low-noise performance. Highly shock resistant due to the polyurethane tread. A very robust, maintenance-free polyurethane wheel with very good rolling characteristics at light to very heavy loads. Applications A nice balance between heavy duty applications and driving comfort, also works well on rougher floor surfaces. ®

= Registered trademark of Covestro AG, Germany.

Other sizes available

7901150 7911150 7912200 7915201 7920150 7921200 7921201 7930200 7931250 7931200 7941200 7951200 7951301 7970250 7970251 7970301 7981300 7985400 7987400 7989401 7995500

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80 100 100 100 125 125 125 150 150 150 175 200 200 250 250 250 300 300 400 400 500

36 30 40 50 30 40 50 40 50 50 40 50 80 50 60 80 70 100 100 125 100

15 15 20 20 15 20 20 20 25 20 20 20 30 25 25 30 30 40 40 40 50

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55 84 85 80 109 109 100 132 132 134 153 182 175 223 223 175 270 270 357 360 450

35 35 47 47 35 47 47 47 52 47 47 52 62 52 52 62 62 80 80 80 90

11 11 14 14 11 14 14 14 15 17 14 17 16 17 15 16 16 18 18 18 20

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36 30 40 60 30 40 60 40 50 60 40 60 80 60 60 80 70 100 100 125 100

36 30 40 60 30 40 60 40 50 60 40 60 80 60 60 80 70 100 100 125 100

55 43 57 58 45 58 58 56 62 70 56 70 84 74 74 84 84 120 125 125 140

250 250 300 400 300 400 500 500 650 650 650 1100 1600 1150 1400 1800 2200 2800 4000 4600 4500

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HEAVY DUTY CASTORS, LOAD CAPACITY FROM 650 TO 1,800KG

Series ZA+SG - Heavy duty castors with polyurethane wheel Technical specifications bracket • Welded steel swivel castors. • Swivel head with steel hardened axial grooved ball bearing and a steel hardened tapered roller bearing. • Castors are zinc plated, available in grey lacquer (RAL 9007) on request. • Custom sizes available on request. Technical specifications wheel • Tread: firmly bonded cast polyurethane tread, hardness 90 Shore A. • Wheel centre: cast iron, black lacquered. • Temperature range: -20°C to +80°C. Characteristics Particularly shock- and wear resistant wheels in combination with our heavy duty SG castors, results in a robust, maintenance-free castor wheel with good rolling characteristics at medium to very heavy loads. Applications These heavy duty castor wheels with polyurethane tread are suitable for extreme applications with regular peak-loads, at intensive use on rougher floors, where comfort and low rolling resistance are required and greases or oils play a part. A fine wheel/castor combination with a damping polyurethane tread and a long service life.. Extra options • Heavy duty wheel brake, type ER. • Heavy duty directional lock, type RV. • Foot guard, type VB. • ER, RV and VB also possible in combination.

Other sizes available

23793520 23795520 23795630 23796225 23796330

13793520 13795520 13795630 13796225 13796330

23793520ER 23795520ER 23795630ER 23796225ER 23796330ER

150 200 200 250 250

50 50 80 50 80

20 20 30 20 30

205 255 265 305 315

55 65 75 65 75

135x110 135x110 175x140 135x110 175x140

105x80 105x80 140x105 105x80 140x105

13 13 15 13 15

65 65 90 65 90

ER ER ER ER ER

GK2 GK2 GK2.5 GK2 GK2.5

650 1100 1600 1150 1800

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HEAVY DUTY CASTORS, LOAD CAPACITY FROM 1,300 TO 3,000KG

Series ZA+SGD - Heavy duty twin castors with polyurethane wheels Technical specifications bracket • Welded steel (dual) swivel castors. • Swivel head with steel hardened tapered roller bearing and steel hardened thrust bearing. • Castors are zinc plated, available in grey lacquer (RAL 9007) on request. • Custom sizes available on request. Technical specifications wheel • Tread: firmly bonded cast polyurethane, hardness 90 Shore A. • Wheel centre: cast iron, black lacquered. • Temperature range: -20°C to +80°C. Characteristics The use of shock- and wear resistant wheels in combination with very heavy duty SGD castors result in a strong, maintenance-free heavy duty twin wheel system and very good rolling characteristics at medium to very heavy loads. Applications Suitable for extreme applications with very regular peak-loads, at intensive use on dirty floors, where high comfort and low rolling- and swivel resistance is required and where greases or oils play a part. A great castor combination featuring damping polyurethane tread and a very long service life. Extra options • Heavy duty wheel brake, type ER. • Heavy duty directional lock, type RV. • Foot guard, type VB. • ER, RV and VB also possible in combination.

Other sizes available

24793520 24795520 24795630 24796025 24796330

8

14793520 14795520 14795630 14796025 14796330

24793520ER 24795520ER 24795630ER 24796025ER 24796330ER

150 200 200 250 250

50+50 50+50 80+80 50+50 80+80

20 20 30 25 30

217 267 280 330 330

55 65 75 75 75

135x110 135x110 175x140 175x140 175x140

105x80 105x80 140x105 140x105 140x105

13 13 15 15 15

65+65 65+65 90+90 65+65 90+90

ER ER ER ER ER

GK2 GK2 GK2.5 GK2.5 GK2.5

1300 1500 3000 2300 3000


HEAVY DUTY WHEELS, LOAD CAPACITY FROM 700 TO 6,400KG

Series ZA+SGDH - Extra heavy duty twin castors with polyurethane wheels Technical specifications bracket • Welded steel (dual) swivel castors. • Swivel head with steel hardened tapered roller bearing and steel hardened thrust bearing. • Castors are grey (RAL 9007) lacquer coated, on request also zinc plated possible. • Custom sizes available on request. Technical specifications wheel • Tread: firmly bonded cast polyurethane tyre, hardness 90 Shore A. • Wheel centre: cast iron, black lacquered. • Temperature range: -20°C to +80°C. Characteristics The explicitly shock- and wear resistant wheels in combination with very heavy duty SGD castors result in a strong, maintenance-free wheel with very good rolling characteristics at medium to very heavy loads. Applications Suitable for extreme applications with very regular peak-loads, at intensive use on dirty floors, where high comfort and low rolling- and swivel resistance is required and where greases or oils play a part. A great castor combination featuring larger damping polyurethane tread, and a very long service life. Extra options • Heavy duty wheel brake, type ER. • Heavy duty directional lock, type RV. • Foot guard, type VB. • ER, RV and VB also possible in combination.

Other sizes available

24281720 24282220 24283420 24285520 24285830 24286125 24286425 24286830 24287435 24287940 24288540 24289340

14281720 14282220 14283420 14285520 14285830 14286125 14286425 14286830 14287435 14287940 14288540 14289340

24281720ER 24282220ER 24283420ER 24285520ER 24285830ER 24286125ER 24286425ER 24286830ER 24287435ER 24287940ER 24288540ER 24289340ER

100 125 150 200 200 250 250 250 300 300 400 500

40+40 40+40 50+50 50+50 80+80 50+50 60+60 80+80 70+70 100+100 100+100 100+100

20 20 20 20 30 25 25 30 35 40 40 40

165 185 215 260 290 340 340 340 425 425 535 635

35 45 55 65 65 75 75 75 75 75 75 75

135x110 * 135x110 * 175x140 175x140 270x250 200x160 200x160 270x250 270x250 270x250 270x250 270x250

105x80 105x80 140x105 140x105 230x210 160x120 160x120 230x210 230x210 230x210 230x210 230x210

11 11 15 15 17 17 17 17 17 17 21 21

51+51 51+51 64+64 64+64 100+100 64+64 75+75 100+100 76+76 130+130 130+130 130+130

ER ER ER ER ER ER ER ER ER ER ER ER

GK1 GK1 GK2 GK2 GK3 GK3 GK3 GK3 GK4 GK4 GK5 GK5

700 800 1400 1800 2800 2400 2800 3100 4400 4900 6400 6000

* Fixed castors have a mounting plate of 150x110mm

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HEAVY DUTY DRIVE WHEELS, LOAD CAPACITY FROM 2,400 TO 9,200KG

Series VE - Super heavy duty Vulkollan® drive wheels Technical specifications • Vulkollan® 92 Shore A drive wheels.. • Wheels with bore hole has a H7 tolerance and the keyway is in accordance with DIN 6885 JS9. • Temperature range: -40°C to +80°C, temporarily up to +120°C. Characteristics This wheel series has a rugged cast iron spoke wheel centre or a closed steel-welded wheel centre and a firmly bonded Vulkollan® cast tread. The perfect bonding onto the grey lacquered wheel centre is realised by chemical reaction. Vulkollan® drive wheels with thick tread are characterised by extra high resilience and shock absorption, improved grip, high load capacity and excellent rebound resilience resulting in very few permanent deformations over a long period of time. The strong wheel centre is resistant to sideways- and peak loads. Applications For extreme driving-applications at intensive use in heavier applications, with high rolling comfort and low rolling resistance is required. Also where certain chemical substances, greases or oils play a part.

Other sizes available

7601350 7501400 7602400 7501405 7502400 7503500 7603400 7604400 7605500 7605501 7606500 7606501 7606502 7606603 7607600 7608700 7608701 7608802

10

Extra options Pre-bore hole, flange connection to given dimensions, locking bush, P9 keyway, tightening bolt, grooved tread, corrosion resistant treatment of the wheel centre, hydrolysis resistant or electricity conducting treads available. ® = Registered trademark of Covestro AG, Germany.

250 300 300 330 350 400 400 425 450 450 500 500 500 500 530 600 600 600

130 100 135 100 100 100 125 150 100 125 100 125 150 230 150 150 175 200

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35 40 40 40 40 50 40 40 50 50 50 50 50 60 60 70 70 80

210 250 250 280 280 329 340 360 390 390 440 440 440 440 470 540 540 540

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130 100 135 100 100 100 125 150 100 125 100 125 150 230 150 150 175 200

101 102 139 110 110 115 114 88 88 88 101 101 101 101 101 101 114 114

2700 2400 3250 2650 2600 3000 3850 4900 3500 4300 3850 4800 5750 8850 5700 6900 8050 9200

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HEAVY DUTY WHEELS, LOAD CAPACITY FROM 250 TO 850KG

Series GZ - Heavy duty rubber wheels with cast iron centre Technical specifications • Tread: vulcanised black solid rubber tyre, hardness 75±5 Shore A. • Wheel centre: cast iron • Bearing: double shielded ball bearings lubricated with durable grease. • Temperature range: -20°C to +80°C. Characteristics The thicker tread guarantees smooth running and extra lifetime. The cast iron wheel centre makes this wheel extra robust and highly resistant to sideways- and peak loads. The wheels are shock resistant, very cut- and tear resistant, vibration absorbing, have a very low noise performance and low rolling resistance. A solid, wear-resistant wheel with very good rolling characteristics for heavy loads, fulfilling very high ergonomic demands. Applications Particularly suitable for intensive use at heavy loads on dirty floors, under rugged circumstances, maintaining a low rolling resistance and high rolling comfort. Extra options Also available with extra wear resistant rubber in friction wheel quality, as the rolling resistance for this special rubber compound is much higher.

Other sizes available

36022 36042 36061 36067 36071 36073 36081 36084 36086 36090

125 150 180 200 200 200 250 250 250 300

50 50 50 55 80 80 50 80 80 80

20 20 20 20 30 30 25 30 30 30

85 85 131 150 150 161 200 203 161 243

47 47 52 47 62 62 52 62 62 62

16 16 16 14 16 16 16 16 16 16

46 46 58 55 80 80 56 80 80 80

50 50 60 55 80 80 60 80 80 80

56 56 69 60 76 85 68 76 81 76

250 350 450 600 600 750 600 700 800 850

11


HEAVY DUTY CASTORS, LOAD CAPACITY FROM 350 TO 850KG

Series GZ+SG - Heavy duty castors with rubber wheel Technical specifications bracket • Welded steel swivel castors. • Swivel head with steel hardened tapered roller bearing and steel hardened thrust bearing. • Castors type V are zinc plated and castors type G are grey lacquer coated (RAL 9007). • Custom sizes available on request. Technical specifications wheel • Tread: vulcanised black solid rubber tyre 75 Shore A. • Wheel centre: cast iron • Bearing: double shielded ball bearings lubricated with durable grease. • Temperature range: -20°C to +80°C. Characteristics The extremely shock- and wear resistant wheels in combination with heavy duty SG castors guarantee a robust, maintenace-free wheel with very good rolling characteristics at medium to heavy loads. Applications For rugged applications with regular peak-loads, at normal use on damaged or dirty floors, and applications with high comfort and low rolling resistance requirements. An excellent wheel/castor combination with thick rubber tread ensuring a long service life. Extra options • Heavy duty wheel brake, type ER. • Heavy duty directional lock, type RV. • Foot guard, type VB. • ER, RV and VB also possible in combination.

Other sizes available

23653320 23655520 23655625 23655830 23656025 23656630 23657530

13653320 13655520 13655625 13655830 13656025 13656630 13657530

23653320ER 23655520ER 23655625ER 23655830ER 23656025ER 23656630ER 23657530ER

150 200 200 200 250 250 300

50 55 55 80 50 80 80

20 20 25 30 25 30 30

205 255 260 265 305 315 360

55 65 65 75 65 75 75

135x110 135x110 175x140 175x140 135x110 175x140 175x140

105x80 105x80 140x105 140x105 105x80 140x105 140x105

13 13 15 15 13 15 15

65 65 78 90 65 90 100

ER ER ER ER ER ER ER

GK2 GK2 GK2 GK2.5 GK2 GK2.5 GK2

350 600 600 750 600 800 850

*

*

* Grey lacquered finish

12

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HEAVY DUTY CASTORS, LOAD CAPACITY FROM 700 TO 1,600KG

Series GZ+SGD - Heavy duty twin castors with rubber wheels Technical specifications bracket • Welded steel (dual) swivel castors. • Swivel head with steel hardened tapered roller bearing and steel hardened thrust bearing. • Castors type V are zinc plated and castors type G are grey lacquer coated (RAL 9007). • Custom sizes available on request. Technical specifications wheel • Tread: vulcanised black solid rubber tyre 75 Shore A, • Wheel centre: cast iron • Bearing: double shielded ball bearings lubricated with durable grease. • Temperature range: -20°C to +80°C. Characteristics The extremely shock- and wear resistant wheels in combination with very heavy duty SGD castors result in a dynamic, maintenance-free wheel with very good rolling characteristics at medium to heavy loads. Applications Suitable for extreme applications with very regular peak-loads, at normal use on damaged or dirty floors, and applications with high comfort and low rolling- and swivel resistance requirements. An awesome wheel-castor combination with thick rubber tread and a very long service life. Extra options • Heavy duty wheel brake, type ER. • Heavy duty directional lock, type RV. • Foot guard, type VB. • ER, RV and VB also possible in combination.

Other sizes available

24653320 24655520 24655620 24655830 24656025 24656630

14653320 14655520 14655620 14655830 14656025 14656630

24653320ER 24655520ER 24655620ER 24655830ER 24656025ER 24656630ER

150 200 200 200 250 250

50+50 55+55 55+55 80+80 50+50 80+80

20 20 20 30 25 30

217 267 260 280 330 330

55 65 65 75 75 75

135x110 135x110 175x140 175x140 175x140 175x140

105x80 105x80 140x105 140x105 140x105 140x105

13 13 15 15 15 15

65+65 65+65 64+64 90+90 65+65 90+90

ER ER ER ER ER ER

GK2 GK2 GK2 GK2.5 GK2.5 GK2.5

700 1200 1200 * 1500 1200 1600

* Grey lacquered finish

13


HEAVY DUTY WHEELS, LOAD CAPACITY FROM 850 TO 4,500KG

Series GZ - Heavy duty rubber wheels with steel welded centre Technical specifications • Tread: vulcanised black solid rubber tyre, hardness 75±5 Shore A. • Wheel centre: cast iron • Bearing: double shielded ball bearings lubricated with durable grease. • Temperature range: -20°C to +80°C. Characteristics The thicker tread guarantees smooth running and extra lifetime. The wheel centre makes this wheel extra robust and highly resistant to sideways- and peak loads. These wheels are highly shock resistant, highly cut- and tear resistant, vibration absorbing, have a very low noise performance and low rolling resistance. A solid, wear resistant wheel with very good rolling characteristics for heavy loads, fulfilling very high ergonomic demands. Applications Particularly suitable for intensive use with heavy loads on dirty floors, under rugged circumstances, to maintain a low rolling resistance and high rolling comfort.

Other sizes available

36092 360940 360943 360949 360952 360955 360958 360961 360964 360967

14

Extra options Also available with extra wear resistant rubber in friction wheel quality, as the rolling resistance for this special rubber compound is much higher.

300 300 300 350 400 400 400 450 500 500

80 100 150 100 100 150 200 150 150 200

30 35 50 35 35 50 60 50 60 60

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214 243 243 275 343 343 320 375 415 405

62 72 90 72 72 90 110 90 110 110

16 17 23 17 17 23 22 23 22 22

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90 100 150 100 100 150 190 150 150 190

90 100 150 100 100 150 190 150 150 190

88 82 101 82 82 101 127 101 127 127

850 1200 1600 1300 1400 2000 3000 2300 2500 4500

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HEAVY DUTY WHEELS, LOAD CAPACITY FROM 450 TO 2,145KG

Series SL - Elastic solid rubber tyres Technical specifications • Tread: solid elastic black rubber tyre 65 - 70 Shore A. • Wheel centre: steel • Bearing: double shielded ball bearings lubricated with durable grease. • Temperature range: -20°C to +80°C. Characteristics The thicker tread guarantees smooth running and extra lifetime. The wheel centre makes this wheel extra robust and highly resistant to sideways- and peak loads. The wheels are highly shock resistant, highly cut- and tear resistant, vibration absorbing, have a very low noise performance and low rolling resistance. A solid, wear resistant wheel with very good rolling characteristics for heavy loads, fulfilling very high ergonomic demands. Applications Particularly suitable for intensive use with heavy loads on dirty floors, under rugged circumstances, to maintain a low rolling resistance and high rolling comfort.

Other sizes available

SL212190 SL312190 SL9122905 SL512290 SL9127906 SL9127907 SL712290

250 306 377 406 411 456 457

84 93 118 104 152 158 122

75 75 100 100 165 165 100

20 20 25 25 30 30 25

2.50C-4 2.50C-4 3.00D-8 3.00D-8 4.33R-8 4.33R-8 3.00D-8

3.00-4 4.00-4 15x4½-8 4.00-8 16x6-8 18x7-8 5.00-8

450 535 1040 950 1455 2145 1415

Note: Sizes of solid rubber tyres are indicative only.

15


HEAVY DUTY CASTORS, LOAD CAPACITY FROM 400 TO 1,415KG

Series SL+SG - Heavy duty castors with elastic rubber tyre Technical specifications bracket • Welded steel swivel castors. • Castors are grey (RAL 9007) lacquer coated. • Custom sizes available on request. Technical specifications wheel • Tread: solid elastic black rubber tyre 65 - 70 Shore A. • Wheel centre: steel • Bearing: double shielded ball bearings lubricated with durable grease. • Temperature range: -20°C to +80°C. Characteristics The extremely shock- and wear resistant wheels in combination with heavy duty castors guarantee a robust maintenance-free wheel with very good rolling characteristics at medium to heavy loads. Applications For rugged applications with regular peak-loads, at normal use on dirty floors, with high comfort and low rolling resistance requirements. An excellent wheel/castor combination with thick rubber tread and a long service life. Extra options • Heavy duty wheel brake, type ER. • Heavy duty directional lock, type RV. • Foot guard, type VB. • ER, RV and VB also possible in combination.

Other sizes available

98666020 98666120 21666020 23666524 21667020 23667020 21668225 21668226 21668227 23668225 21669025 23669025

88666020 88666120 11666020 13666524 11667020 13667020 11668225 11668226 11668227 13668225 11669025 13669025

98666020FV 98666120ER 21666020ER 23666524ER 21667020ER 23667020ER 21668225ER 21668226ER 21668227ER 23668225ER 21669025ER 23669025ER

250 250 250 250 306 306 406 406 406 406 457 457

84 84 84 84 93 93 104 104 104 104 122 122

20 20 20 20 20 20 25 25 25 25 25 25

309 310 313 305 366 375 461 480 472 493 525 554

70 75 50 75 75 75 75 75 75 75 75 75

200x160 135x110 150x150x8 175x140x10 150x150x8 200x160x10 150x150x8 190x170x8 180x180x12 200x160x15 180x180x12 250x200x15

160x120 105x80 125x125 140x105 125x125 160x120 125x125 150x135 145x145 160x120 145x145 210x160

15 11 11 15 11 15 11 17 13 17 13 17

100 100 100 100 120 120 120 127 120 127 170 170

3.00-4 3.00-4 3.00-4 3.00-4 4.00-4 4.00-4 4.00-8 4.00-8 4.00-8 4.00-8 5.00-8 5.00-8

FV ER ER ER ER ER ER ER ER ER ER ER

ABH GK2 MK150B GK2 MK150B GK2 MK150B MK150B MK180B GK3 MK180B GK3

400 * 450 450 450 500 535 500 500 950 950 1000 1415

* Pressed steel, galvanized, front brake

16

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HEAVY DUTY CASTORS, LOAD CAPACITY FROM 900 TO 2,000KG

Series SL+SGD - Heavy duty twin castors with elastic solid rubber tyres Technical specifications bracket • Welded steel twin (dual) swivel castors. • Castors are grey (RAL 9007) lacquer coated. • Custom sizes available on request. Technical specifications wheel • Tread: solid elastic black rubber tyre 65 - 70 Shore A, • Wheel centre: steel. • Bearing: double shielded ball bearings lubricated with durable grease. • Temperature range: -20°C to +80°C. Characteristics The extremely shock- and wear resistant wheels in combination with heavy duty SGD castors guarantee a robust maintenance-free wheel with very good rolling characteristics at medium to heavy loads. Applications For rugged applications with regular peak-loads, at normal use on dirty floors, where comfort and low rolling resistance are required. An excellent wheel/castor combination with thick rubber tread and a long service life. Extra options • Heavy duty wheel brake, type ER. • Heavy duty directional lock, type RV. • Foot guard, type VB. • ER, RV and VB also possible in combination.

Other sizes available

24666020 24667020 24668525 24669024

14666020 14667020 14668525 14669024

24666020ER 24667020ER 24668525ER 24669024ER

250 84+84 20 306 93+93 20 406 104+104 25 457 122+122 25

310 363 484 554

75 75 75 75

135x110 105x80 175x140 140x105 175x140 140x105 270x250 230x210

11 15 15 17

100+100 120+120 120+120 150+150

3.00-4 4.00-4 4.00-8 5.00-8

ER ER ER ER

GK2 GK2 GK2.5 GK3

900 1070 1900 2000

17


HEAVY DUTY WHEELS, LOAD CAPACITY FROM 800 TO 12,000KG

Series PZE - Cast nylon wheels

Technical specifications • Wheel: machined cast nylon (polyamide 6). • Bearing: double shielded ball bearings lubricated with durable grease. Also available with stainless steel ball bearings on request. . • Temperature range: -30°C to +80°C. Characteristics These wheels are machined out of solid cast nylon material. The larger dimensions have slightly spherical treads. These extremely solid wheels are very shock- wear- and abrasion-resistant, hygienic and maintenance-free under normal operating conditions. A wheel with extremely high load capacity and good rolling characteristics at very heavy loads. At operating temperatures higher than +40°C the indicated load capacities will decrease.

Other sizes available

4031 4030 4032 4053 4033 4034 4036 4040 4041 4042 4043 4044 4051 4052 4045 4047 4048

18

Applications For applications involving very heavy loads on smooth, clean floors, where rolling comfort requirements are minimal and low rolling resistance is preferred.

65 80 100 100 125 150 150 200 200 200 200 200 250 250 300 300 400

45 40 40 55 55 55 80 55 55 80 80 80 65 80 80 110 110

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20 20 20 25 25 30 35 35 40 45 50 60 45 50 55 70 80

47 47 52 62 62 72 80 80 80 100 110 110 100 110 120 150 170

14 14 15,2 17 17 19 21 21 21 25 27 27 25 27 29 35 39

+31 (0)411 661 100

45 45 46 60 60 60 90 60 54 90 90 80 70 90 90 120 120

45 45 46 60 60 60 90 60 60 90 90 90 70 90 90 120 120

800 1000 1250 1500 2000 2500 3000 3000 3000 4500 4500 4500 5000 6000 7000 10000 12000

dmwheelsystems.com


HEAVY DUTY CASTORS, DRAAGVERMOGEN TO 800KG

Series PZE+HD80 - Pressed steel castors with cast nylon wheel Technical specifications bracket • Heavy duty pressed steel-sheet castors, zinc plated. • Press-in central kingpin. Castor suitable for peak-loads. Technical specifications wheel • Wheel: cast nylon polyamide 6 in natural white. • Temperature range: -30°C to +80°C. Characteristics The heavy shock- and wear resistant wheels in combination with the heavy duty castors guarantee a solid, hygienic, maintenance-free wheel with good rolling characteristics at heavy loads. Applications For standard transport applications with regular peak-loads, at normal use on smooth, clean floors, where rolling comfort requirements are minimal and low rolling resistance is preferred. A popular wheel/castor combination without tread.

Other sizes available

52110015 52110520 52111520 52112220 52112420

82110015 82110520 82111520 82112220 82112420

52110520FR 52111520FR 52112220FR 52112420FR

65 80 100 125 125

45 45 45 45 45

15 20 20 20 20

97 120,5 140 165 165

45 45 45 45 45

105x86 105x86 105x86 105x86 135x110

80/77x60 80/77x60 80/77x60 80/77x60 105x80/75

9 9 9 9 11

50 50 50 50 50

FR FR FR FR

HD80 HD80 HD80 HD80 HD80

800 800 800 800 800

19


HEAVY DUTY CASTORS, LOAD CAPACITY FROM 1,000 TO 6,000KG

Series PZE+SG - Heavy duty castors with cast nylon wheel Technical specifications bracket • Welded steel swivel castors • Swivel head with steel hardened tapered roller bearing and steel hardened thrust bearing. • Castors are grey (RAL 9007) lacquer coated. • Custom sizes available on request. Technical specifications wheel • Wheel: machined cast nylon (polyamide 6). • Bearing: double shielded ball bearings lubricated with durable grease. • Temperature range: -30°C to +80°C. Characteristics The very heavy shock- and wear resistant wheels, in combination with heavy duty SG castors, result in a very solid, hygienic maintenance-free wheel with good rolling characteristics at heavy to very heavy loads. Applications For standard transport applications with frequent peak-loads, or intensive use on smooth clean floors, where rolling comfort requirements are minimal and low rolling resistance is preferred. A popular wheel/castor combination without tread, with an extremely long service life. Extra options • Heavy duty wheel brake, type ER. • Heavy duty directional lock, type RV. • Foot guard, type VB. • ER, RV and VB also possible in combination.

Other sizes available

23110520 23111520 23112325 23113530 23115335 23115645 23117455 23118880

20

13110520 13111520 13112325 13113530 13115335 13115645 13117455 13118880

23110520ER 23111520ER 23112325ER 23113530ER 23115335ER 23115645ER 23117455ER 23118880ER

80 100 125 150 200 200 300 400

50 50 55 55 55 80 80 110

20 20 25 30 35 45 55 80

145 165 185 210 285 320 420 530

35 35 45 55 65 65 75 75

135x110 135x110 175x140 175x140 200x160 250x200 250x200 270x250

105x80 105x80 140x105 140x105 160x120 210x160 210x160 230x210

11 11 15 15 17 17 17 21

70 70 78 78 78 100 100 145

ER ER ER ER ER ER ER ER

GK1 GK1 GK2 GK2 GK3 GK4 GK4 GK5

1000 1100 2000 1900 3000 4000 4000 6000


HEAVY DUTY CASTORS, LOAD CAPACITY FROM 1,800 TO 15,000KG

Series PZE+SGD - Extra heavy duty twin castors with cast nylon wheels Technical specifications bracket • Welded steel twin swivel castors. • Swivel head with steel hardened tapered roller bearing and steel hardened thrust bearing. • Castors are grey (RAL 9007) lacquer coated. • Custom sizes available on request. Technical specifications wheel • Twin wheels machined cast nylon (polyamide 6). • Bearing: double shielded ball bearings lubricated with durable grease. • Temperature range: -30°C to +80°C. Characteristics The very heavy shock- and wear resistant wheels in combination with heavy duty SGD castors result in a very solid, hygienic maintenancefree wheel with good rolling characteristics at heavy to very heavy loads. Applications For standard transport applications with frequent peak-loads or intensive use on smooth clean floors, where rolling comfort requirements are minimal and low rolling resistance is preferred. A popular wheel/castor combination without tread, with an extremely long service life. Extra options • Heavy duty wheel brake, type ER. • Heavy duty directional lock, type RV. • Foot guard, type VB. • ER, RV and VB also possible in combination.

Other sizes available

24110520 24111721 24112225 24113530 24115536 39116545 41116645 41117255 43117570 43118580

14110520 14111721 14112225 14113530 14115536 69116545 71116645 71117255 73117570 73118580

24110520ER 24111721ER 24112225ER 24113530ER 24115536ER 39116545ER 41116645ER 41117255ER 43117570ER 43118580ER

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80 100 125 150 200 250 250 300 300 400

40+40 40+40 55+55 55+55 55+55 65+65 80+80 80+80 110+110 110+110

+31 (0)411 661 100

135 165 215 270 335 448 480 530 589 699

35 35 45 55 65 65 90 90 110 125

135x110 175x140 250x200 250x200 250x200 300x400 300x400 300x400 400x500 400x500

105x80 140x105 210x160 210x160 210x160 240x340 240x340 240x340 300x400 300x400

15 15 17 17 21 21 21 21 21 21

51+51 51+51 64+64 64+64 64+64 80+80 100+100 100+100 145+145 145+145

dmwheelsystems.com

ER ER ER ER ER ER ER ER ER ER

GK2 GK2 GK3 GK4 GK5 CZ4 CZ5 CZ5 CZ6 CZ6

1800 2000 3200 4500 6000 8000 10000 10000 15000 15000

21


HEAVY DUTY WHEELS, LOAD CAPACITY FROM 750 TO 15,000KG

Series ST - Solid steel wheels

Technical specifications • Wheel: machined steel. • Bearing: double shielded ball bearings lubricated with durable grease. • Temperature range: -30°C to +120°C. • Custom sizes available on request. Characteristics These wheels are machined out of solid steel material and have slightly spherical treads. Extremely solid, very shock- wearand abrasion-resistant and maintenance-free under normal operating conditions. A wheel with extremely high load capacity and excellent rolling characteristics at very heavy loads. Applications For applications on smooth clean floors with very heavy loads, where rolling comfort requirements are minimal and low rolling resistance is preferred. Also available as stainless steel wheel suited for corrosive situations and heavy duty applications.

Other sizes available

WST065040K WST080040K WST100040K WST100055K WST125055K WST150055K WST200055K WST200065K WST200080K WST250065K WST250080K WST300090K

22

65 80 100 100 125 150 200 200 200 250 250 300

40 40 40 55 55 55 55 65 80 65 80 90

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20 20 25 25 30 45 50 50 60 70 80 100

47 52 62 62 72 100 110 110 130 150 170 215

14 15 17 17 19 25 27 27 31 35 39 47

+31 (0)411 661 100

45 45 45 60 60 60 60 75 90 75 90 100

45 45 45 60 60 60 60 75 90 75 90 100

750 1100 1700 2500 2750 4000 6000 6250 7000 10000 12000 15000

dmwheelsystems.com


HEAVY DUTY CASTORS, LOAD CAPACITY FROM 1,100 TO 6,000KG

Series ST+SG - Heavy duty castors with solid steel wheel Technical specifications bracket • Welded steel swivel castors. • Swivel head with machined double ball races. • Castors are grey (RAL 9007) lacquer coated. • Custom sizes available on request. Technical specifications wheel • Wheel: machined steel. • Bearing: double shielded ball bearings lubricated with durable grease. • Temperature range: -30°C to +120°C. Characteristics The wheels are machined out of solid steel material and have slightly spherical treads. These extremely solid wheels in combination with heavy SG castors are very shock- wear- and abrasion resistant and maintenance-free under normal operating conditions. Applications For applications with peak-loads, at regular use on smooth and rougher floors with sharp debris such as glass or metal shavings, where lownoise and rolling comfort requirements are minimal and low rolling resistance is preferred. A perfect wheel/castor combination without tread, with a long service life. Extra options • Heavy duty wheel brake, type ER. • Heavy duty directional lock, type RV. • Foot guard, type VB. • ER, RV and VB also possible in combination.

Other sizes available

23010520 23011425 23012325 23013430 23013740 23015335 23015445 23016545 23016880 23017880

13010520 13011425 13012325 13013430 13013740 13015335 13015445 13016545 13016880 13017880

23010520ER 23011425ER 23012325ER 23013430ER 23013740ER 23015335ER 23015445ER 23016545ER 23016880ER 23017880ER

80 100 125 150 150 200 200 250 250 300

40 40 55 55 55 55 65 65 80 80

20 25 25 30 40 35 45 45 80 80

145 165 185 210 240 285 320 370 380 430

35 35 45 55 65 65 65 75 75 75

135x110 135x110 175x140 175x140 200x160 200x160 250x200 250x200 270x250 270x250

105x80 105x80 140x105 140x105 160x120 160x120 210x160 210x160 230x210 230x210

11 11 15 15 17 17 17 17 21 21

70 60 78 78 80 78 85 90 115 115

ER ER ER ER ER ER ER ER ER ER

GK1 GK2 GK2 GK2 GK3 GK3 GK4 GK4 GK5 GK5

1100 1700 2000 1900 3000 3000 4000 4000 6000 6000

23


HEAVY DUTY FLANGED WHEELS, LOAD CAPACITY FROM 220 TO 3,000KG

Series PED - Cast nylon flanged wheels Technical specifications • Temperature range: -30°C to +80°C Characteristics The final dimensions are machined with a 3° tread ascent to the axle. The wheels are sideways- and peak load resistant. The double shielded ball bearings are lubricated with durable grease. Offers high load capacity and an extremely low rolling resistance. Applications For heavier loads on rails or other profiles requiring low rolling resistance.

Other sizes available SPKPE50K SPKPE75K SPKPE100K SPKPE125K SPKPE150K SPKPE180K SPKPE200K SPKPE201K SPKPE250K SPKPE251K

50 75 100 125 150 180 200 200 250 250

26 30 36 36 36 36 38 65 50 60

15 20 20 20 20 20 25 40 30 40

32 47 52 52 52 52 60 90 70 90

50 75 100 125 150 180 200 200 250 250

62 100 125 145 175 210 230 230 300 300

32 40 46 46 46 48 53 80 65 80

220 380 600 750 900 1000 1300 2500 2100 3000

HEAVY DUTY FLANGED WHEELS, LOAD CAPACITY FROM 380 TO 3,000KG

Series PED+SGB - Heavy duty fixed castors with cast nylon flanged wheel Technical specifications • Welded steel fixed castors with flanged cast polyamide wheels • Castors are grey (RAL 9007) lacquer coated. • Temperature range: -30° C to +80° C Characteristics The final dimensions are machined with a 3° tread ascent to the axle. The wheels are sideways- and peak-load resistant. The double shielded ball bearings are lubricated with durable grease. This wheel offers high load capacity and an extremely low rolling resistance. Applications For heavier loads on rails or other profiles requiring low rolling resistance.

Other sizes available 13130020 13131220 13132220 13133520 13134820 13135325 13135540 13136230 13136540

24

75 100 125 150 180 200 200 250 250

30 36 36 36 36 38 65 50 60

20 20 20 20 20 25 40 30 40

152 173 197 210 245 260 280 335 335

135x110 135x110 135x110 135x110 135x110 175x140 175x140 200x160 200x160

105x80 105x80 105x80 105x80 105x80 140x105 140x105 160x120 160x120

11 11 11 11 11 15 15 17 17

60 70 70 70 70 70 100 90 100

100 125 145 175 210 230 230 300 300

40 46 46 46 48 53 80 65 80

380 600 750 900 1000 1300 2500 2100 3000


HEAVY DUTY FLANGED WHEELS, LOAD CAPACITY FROM 500 TO 9,000KG

Series STD - Solid steel flanged wheels Technical specifications • Temperature range: -30°C to +120°C (In case of heat resistant use, between -30°C and +300°C, use with high-temp ball bearings) Characteristics The final dimensions are machined with a 3° tread ascent to the axle. Highly sideways- and peak load resistant. Double shielded ball bearings lubricated with durable grease offering high load capacity and very low rolling resistance. Extremely wear- and shock resistant and insensitive to sharp materials. A higher noise level is to be considered. Applications For heavier loads on rails or other profiles, possibly with sharp debris like glass or metal shavings. Good where low noise and rolling comfort is less important, and where low rolling resistance is required.

Other sizes available SPKST50K SPKST75K SPKST100K SPKST125K SPKST150K SPKST200K SPKST250K SPKST300K SPKST400K

50 75 100 125 150 200 250 300 400

30 30 40 40 48 48 60 72 72

15 20 25 25 30 35 45 60 80

40 40 50 50 60 60 75 90 90

50 75 100 125 150 200 250 300 400

62 100 125 150 180 240 290 345 445

40 40 50 50 60 60 75 90 90

500 800 1200 1500 2000 2500 4000 7000 9000

HEAVY DUTY FLANGED WHEELS, LOAD CAPACITY FROM 800 TO 4,000KG

Series STD+SGB - Extra heavy duty fixed castors with solid steel flanged wheel Technical specifications • Flanged wheels: solid steel C45 • Castors are grey (RAL 9007) lacquer coated. • Temperature range: -30°C to +120°C • Custom sizes available on request. Characteristics Highly sideways- and peak load resistant. Double shielded ball bearings lubricated with durable grease offering high load capacity and very low rolling resistance. Extremely wear- and shock resistant and insensitive to sharp materials. A higher noise level is to be considered. Applications Flanged fixed castor wheels for heavy loads on rails or other profiles where low rolling resistance is required.

Other sizes available 13060020 13061225 13062225 13063530 13065535 13066545

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75 100 125 150 200 250

+31 (0)411 661 100

30 40 40 48 48 60

20 25 25 30 35 45

152 173 197 210 310 325

135x110 135x110 175x140 175x140 200x160 250x200

105x80 105x80 140x105 140x105 160x120 210x160

11 11 15 15 17 17

dmwheelsystems.com

60 70 78 78 80 85

100 125 150 180 240 290

40 50 50 60 60 75

800 1200 1500 2000 2500 4000

25


HEAVY DUTY FLANGED WHEELS, LOAD CAPACITY FROM 700 TO 3,000KG

Series QD - Cast iron flanged wheels

Technical specifications • Flanged wheels: moulded grey cast iron. • Temperature range: -30°C to +120°C (In case of heat resistant use, from -30°C to +300°C, use with high-temp ball bearings) Characteristics The blue lacquer coating provides protection against environmental influences. The final dimensions and 3° tread ascent to the axle are machined. Highly sideways- and peak load resistant. Double shielded ball bearings lubricated with durable grease offering high load capacity and very low rolling resistance. Extremely wear- and shock resistant and insensitive to sharp materials. A higher noise level is to be considered. Rule of thumb at use on maximum temperature: Load capacity= ½ of indicated load capacity. At regular exposure to high temperatures, frequently bearing-lubrication with high-temperature grease is recommended.

Other sizes available

SPK75 SPK100 SPK125 SPK150 SPK180 SPK200 SPK201 SPK250 SPK251

26

Applications For heavier loads on rails or other profiles, possibly with debris such as sharp glass or metal shavings, where noise and rolling comfort is less important, and low rolling resistance is required.

75 100 125 150 180 200 200 250 250

30 36 36 36 36 40 65 50 50

20 20 20 20 20 25 40 30 40

47 52 52 52 52 60 90 70 70

62 62 62 62 65 87 105 90 110

100 125 145 175 210 230 230 300 300

40 46 46 46 48 57 80 65 65

700 800 900 1000 1200 1500 3000 2000 3000


Related custom made solutions

Please find some examples of custom-made wheel systems and complete contructions below. Are you looking for a tailored wheel solution? Contact us to discuss the possibilities.

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+31 (0)411 661 100

dmwheelsystems.com

27


Axles

Our core business

At DM Wheel Systems we focus on wheel systems. We design and manufacture internal transport solutions and integrated components, such as axles and turned parts for drive systems. We also manufacture ready-toinstall constructions that include wheels.

Turned and milled parts

28

Manufacturing Technical Advice Co-engineering Co-branding 3D-visualisation


Complete Constructions

DM Wheel Systems adds value to your business by shortening the supply chain. With our inhouse engineering expertise and advanced machine park, we can reduce lead times, improve workflow efficiency, as well as optimise the quality and durability of your wheel systems. Let us take the risks in our area of expertise so you can focus on your core business. At DM, we believe building partnerships is critical to the success of the European manufacturing industry. A long-term vision is crucial in this process. We look forward to accepting this challenge together with you, under the motto “Together we are strong”.

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+31 (0)411 661 100

Milling Turning Lasercutting Welding Vulcanising Coating Measuring Assembly

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29


Manufacturing on Demand

Contact

Contact Niels van Kempen Sales & Marketing  +31 411 76 06 01  nk@dmwheelsystems.com

Don Hagmeijer Accountmanager  +31 75 653 19 20  dh@dmwheelsystems.com

Jeroen Kroot Sales Engineer  +31 411 76 06 02  jk@dmwheelsystems.com

Lex Kneppers Sales Engineer  +31 75 653 19 13  lk@dmwheelsystems.com

30

Manufacturing on Demand


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