PerCut 160i速 OEM Kjellberg速
System HiFocus160i速
Consumables Centricut part number
8*
9*
7 5 6
4
3
1 C106-081 2 C106-561 C106-571 C109-551 C106-581 C106-591 C106-171 3 K109-160 K109-162 K109-622 4 C109-406 C109-407 C109-408 C109-409 C109-410 C109-411 C109-412 C109-112 C109-414 C109-114 C109-416 C109-116 5 C106-153 C109-154 6 K106-253 7 C106-303 8 C109-1010* 9 C109-1030* K109-152
Reference number
Description
.11.835.201.081 .11.835.201.1561 .11.835.201.1571 .11.835.201.1551 .11.835.201.1581 .11.835.201.1591 .11.835.401.1571 .11.842.401.160 .11.842.401.162 .11.842.401.1622 .11.843.021.406 .11.843.021.407 .11.843.021.408 .11.843.021.409 .11.843.021.410 .11.843.021.411 .11.843.021.412 .11.843.121.412 .11.843.021.414 .11.843.121.414 .11.843.021.416 .11.843.121.416 .11.835.221.153 .11.835.221.154 .11.834.321.153 .11.835.421.303 .11.843.021.310 .11.843.121.310 .11.842.401.152
Protection Cap, Z501 Swirl Gas Cap, 1.5 mm, Z4015 Swirl Gas Cap, 2.0 mm, Z4020 Swirl Gas Cap, 2.2 mm, Z4022 Swirl Gas Cap, 2.5 mm, Z4025 Swirl Gas Cap, 3.0 mm, Z4030 Swirl Gas Cap, 4.0 mm, Z4140 Nozzle Cap, 0.4 mm, S3004 Nozzle Cap, 0.8 mm, S3008 Nozzle Cap, 0.8 mm, S3028 Nozzle, 0.6 mm, 25 Amp, S2006X Nozzle, 0.7 mm, 35 Amp, S2007X Nozzle, 0.8 mm, 50/60 Amp, S2008X Nozzle, 0.9 mm, 70/80 Amp, S2009X Nozzle, 1.0 mm, 80/90 Amp, S2010X Nozzle, 1.1 mm, 90/100 Amp, S2011X Nozzle, 1.2 mm, 100/130 Amp, S2012X Nozzle, 1.2 mm, 100 Amp, S2112X Nozzle, 1.4 mm, 130/160 Amp, S2014X Nozzle, 1.4 mm, 130 Amp, S2114X Nozzle, 1.6 mm, 160 Amp, S2016X Nozzle, 1.6 mm, 160 Amp, S2116X Gas Guide Cap, 0.4 mm, O2, Z101 Gas Guide Cap, 0.4 mm, Z102 Gas Guide Cap, O2, Z111 Spacer, Z111A SilverLine Electrode, O2 XL, S002X SilverLine Electrode, O2 XL, S012X Cooling Tube
Pkg qty 1 1 1 1 1 1 1 1 1 1 10 10 10 10 10 10 10 10 10 10 10 10 1 1 1 1 1 1 1
* Centricut part features a unique Hypertherm design that differs from the OEM design. 2
1
Centricut and SliverLine are registered trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries. All other trademarks are the properties of their respective owners. Centricut is in no way affiliated with Kjellberg.
22
Plasma
www.centricut.com
C109-CUTCHART
Kjellberg HiFocus 160i
HiFocus – Mild Steel
Centricut SilverLine® Technology is now available for use with Kjellberg® HiFocus 160i cutting systems. Our silver composite electrode delivers performance equal to all silver designs at a lower price. These parts are direct replacements for Kjellberg® parts as shown below. Refer to the HiFocus -Mild Steel cut charts in the HiFocus 160i instruction manual for metal thickness, amperage, cut speeds and other parameters. Optimize your cutting and reduce cost of operation with Centricut Consumables.
1
2
3
4
#
ref #
1
S002X
.11.843.021.310
SilverLine® Electrode
C109-1010
2
Z101
.11.835.221.153
Gas Guiding Cap
K106-153
3
S2006X S2007X S2008X
.11.843.021.406 .11.843.621.407 .11.843.021.408
Nozzle – 25A Nozzle – 35A Nozzle – 50/60A
C109-406 C109-407 C109-408
4
S3004 S3008
.11.842.401.160 .11.842.401.162
Nozzle Cap Nozzle Cap
K109-160 K109-162
5
Z4015 Z4020
.11.835.201.1561 .11.835.201.1571
Swirl Gas Cap Swirl Gas Cap
C109-561 C106-571
6
Z501
.11.835.201.081
Protection Cap
K106-081
5
article #
description
Centricut #
6
Note: Electrode failure troubleshooting guide and tips for improving parts life is found on page 4.
Kjellberg® is a registered trademark of Kjellberg Finsterwalde®, Centricut is in no way affiliated with Kjellberg®
1-800-752-7623 ■ 1-603-298-7849 ■ FAX 1-603-298-5938 ■ WWW.CENTRICUT.COM Centricut, Two Technology Drive, West Lebanon, NH USA 03784
Page 1 of 4
Kjellberg HiFocus 160i
HiFocus Plus – Mild Steel
Centricut SilverLine® Technology is now available for use with Kjellberg® HiFocus 160i cutting systems. Our silver composite electrode delivers performance equal to all silver designs at a lower price. These parts are direct replacements for Kjellberg® parts as shown below. Refer to the HiFocus Plus - Mild Steel cut charts in the HiFocus 160i instruction manual for metal thickness, amperage, cut speeds and other parameters. Optimize your cutting and reduce cost of operation with Centricut Consumables.
1
#
ref #
1
S002X
2
description
Centricut #
.11.843.021.310
SilverLine® Electrode
C109-1010
Z101 Z102
.11.835.221.153 .11.835.221.154
Gas Guiding Cap Gas Guiding Cap
K106-153 K109-154
3
S2008X S2009X S2010X S2011X S2012X S2014X S2016X
.11.843.021.408 .11.843.021.409 .11.843.021.410 .11.843.021.411 .11.843.021.412 .11.843.021.414 .11.843.021.416
Nozzle – 50/60A Nozzle – 70/80A Nozzle – 80/90A Nozzle – 90/100A Nozzle – 100/130A Nozzle – 130/160A Nozzle – 160A
C109-408 C109-409 C109-410 C109-411 C109-412 C109-414 C109-416
4
S3028 S3048
.11.842.401.1622 .11.842.401.1624
Nozzle Cap Nozzle Cap
K109-622 K109-624
5
Z4022 Z4020 Z4025 Z4030
.11.835.201.1551 .11.835.201.1571 .11.835.201.1581 .11.835.201.1591
Swirl Gas Cap Swirl Gas Cap Swirl Gas Cap Swirl Gas Cap
C109-551 C106-571 C106-581 C106-591
6
Z501
.11.835.201.081
Protection Cap
K106-081
2
3
article #
4
5
6
Note: Electrode failure troubleshooting guide and tips for improving parts life is found on page 4.
Kjellberg® is a registered trademark of Kjellberg Finsterwalde®, Centricut is in no way affiliated with Kjellberg®
1-800-752-7623 ■ 1-603-298-7849 ■ FAX 1-603-298-5938 ■ WWW.CENTRICUT.COM Centricut, Two Technology Drive, West Lebanon, NH USA 03784
Page 2 of 4
C109-CUTCHART
Kjellberg HiFocus 160i
HiFocus F – Mild Steel
Centricut SilverLine® Technology is now available for use with Kjellberg® HiFocus 160i cutting systems. Our silver composite electrode delivers performance equal to all silver designs at a lower price. These parts are direct replacements for Kjellberg® parts as shown below. Refer to the HiFocus F - Mild Steel cut charts in the HiFocus 160i instruction manual for metal thickness, amperage, cut speeds and other parameters. Optimize your cutting and reduce cost of operation with Centricut Consumables.
#
ref #
1
S012X
.11.843.121.310
SilverLine® Electrode
C109-1030
1
2
Z111A
.11.835.421.303
Spacer
C106-303
2
3
Z111
.11.834.321.153
Gas Guiding Cap
K106-253
4
S2112X S2114X S2116X
.11.843.121.412 .11.843.121.144 .11.843.121.416
Nozzle – 100A Nozzle – 130A Nozzle – 160A
C109-005 C109-114 C109-116
5
S3008
.11.842.401.162
Nozzle Cap
K109-162
6
S2014X S2016X
.11.843.021.414 .11.843.021.416
Swirl Gas Cap Swirl Gas Cap
C109-414 C109-416
7
Z501
.11.835.201.081
Protection Cap
K106-081
3
4
article #
description
Centricut #
5
6
7
Note: Electrode failure troubleshooting guide and tips for improving parts life is found on page 4.
Kjellberg® is a registered trademark of Kjellberg Finsterwalde®, Centricut is in no way affiliated with Kjellberg®
1-800-752-7623 ■ 1-603-298-7849 ■ FAX 1-603-298-5938 ■ WWW.CENTRICUT.COM Centricut, Two Technology Drive, West Lebanon, NH USA 03784 Page 3 of 4
Optimizing Life for SilverLine® Electrodes: A fully used HiFocus 160i Electrode will have a pit depth of 1.6mm As the Electrode wears the torch will get closer to the metal. To compensate for this, increase arc voltage in 2-volt increments up to 10 volts higher than the initial setting. Purge the torch for at least 30 seconds after each parts change to remove all moisture. Leak check the torch after purging to make sure all coolant seals are working as designed. Optimizing Life for Nozzles: Make sure the Nozzle Cap sealing surface is forming a proper seal with the Nozzle. To minimize double-arcing, clean the Swirl Gas Cap and Nozzle periodically to remove slag. Pierce High, Cut Low. Set the pierce height at least twice as much as the cut height. This protects the Nozzle from blowback during the pierce. Electrode Failure Troubleshooting: Note: These conditions appear similar for all SilverLine® Electrodes regardless of product line. New Condition
Normal wear pattern. The hafnium pit is well centered and uniform in shape, indicating good alignment of consumables and a proper plasma gas swirl. The depth of the pit is approximately 1.6mm (HiFocus 160i). The front edges of the part are sharp and distinct; there is no severe discoloration of the silver. Some grayish colored oxides on the front surface of the part are normal.
Off-center burn. This is an easy problem to spot. It usually indicates a severe gas flow problem (such as a clogged swirl ring) or a misalignment of the torch parts (due to assembly errors and fit up problems). If a complete change of torch parts doesn't correct the problem, the torch is probably damaged.
Moisture on start. Moisture was present during starting of the arc. Moisture in the preflow gas causes the high frequency to attack the silver material. Front edges of silver not sharp; smoothed over with a "sandblasted" surface condition. Check preflow gas for signs of moisture. One quick check is the paper towel test. Hold a clean paper towel under the torch with gas flowing through the system. There should be no sign of moisture. Low pre-flow. Insufficient gas during arc initiation allows a "lazy start". The arc spends too long traveling from the start point (usually a sharp corner) to the emitting element. These parts will have a fairly uniform ring of molten holder material surrounding the pit. The surface may appear like a solder splash or weld puddle has formed along the front of the part.
Blow out. This electrode has been run to catastrophic failure. Since the electrode is upstream, it will cause damage to the nozzle when molten material is blown out of the end of the part and deposited into the nozzle interior. If run long enough, all parts will fail in this way.
Low plasma gas (Snuffing). This electrode has small pock marks all over the end of the part with corresponding damage to the interior of the nozzle, low gas flow is indicated. Low gas flow allows uncontrolled arcing between the nozzle and electrode. Check the gas flow rates to the torch.
Excessive gas flow. If the nozzle is in good condition but the electrode has a deep concentric pit the plasma gas flow rate may be too high. If the plasma gas swirl is too intense, the element is eroded quickly. This causes a rapid deep wear pattern. Check the flow rate of the plasma gas.
1-800-752-7623 ■ 1-603-298-7849 ■ FAX 1-603-298-5938 ■ WWW.CENTRICUT.COM Centricut, Two Technology Drive, West Lebanon, NH USA 03784
Page 4 of 4