Catalog 1009
At Sumner, our welding customers are very important people. One of our primary goals as a manufacturer is to provide our customers with high quality, competitively priced tools. But welders are not only customers—we learn from the welder in the field what products are needed to make their jobs easier. These ideas help us to design and build new and better products. In essence, our customers are part of our Research and Development Department and without your input, Sumner would be unable to continually offer great new products. Another important part of Sumner philosophy is our commitment to safety. All Sumner employees are dedicated to the safety of the individuals who use our products. We understand that price is always a concern to our users, but we will never sacrifice quality or safety just to save costs. We know the demands expected of all Sumner products, and each is built for years of use. It could be said that Sumner tools are built the way the welder would make them. As a result, Sumner tools are not only considered the best in the market, but the most reliable tool to get the job done efficiently and safely.
Thank you for buying Sumner products!
2
THANK YOU
CONTENTS Category
Product
Page
Carts
Cricket . . . . . . . . . . . . . . . . . . .28 Cylinder Carts . . . . . . . . . .31-36 Grasshopper . . . . . . . . . . . . . .29 Mac Rack . . . . . . . . . . . . . . . .29 Pipe Mac . . . . . . . . . . . . . . . . .30
Fit-Up Clamps
Clamp Champ . . . . . . . . . .16-17 Internal Clamps . . . . . . . . . . . .18 Ultra Clamp . . . . . . . . . . . . . . .14 Ultra Fit . . . . . . . . . . . . . . . . . .15
Fit-Up Tools
Adjust-A-Fit . . . . . . . . . . . . . . .19 Adjust-A-Flange . . . . . . . . . . . .19 Fit Stix . . . . . . . . . . . . . . . . . . .26 Flange Pins . . . . . . . . . . . . . . .21 Flange Spreaders . . . . . . . .20-21 Handi Bench . . . . . . . . . . . . . .27 Hold-Down Device . . . . . . . . . . .5 Magnetic Fixtures . . . . . . . . . .23 Magnetic Holders . . . . . . . . . .25 Magnetic Torch Guide . . . . . . .25 Mul-T-Square . . . . . . . . . . . . . .22 NLV Vise . . . . . . . . . . . . . . . . .26 Pocket Level . . . . . . . . . . . . . .24 Quad Level . . . . . . . . . . . . . . .24 Rotary Ground Clamp . . . . . . .25 Standard Square . . . . . . . . . . .24 Versa Level . . . . . . . . . . . . . . .24 Welding Gage . . . . . . . . . . . . .20
Hoist
Fab-Mate . . . . . . . . . . . . . . . . .13
Jack Stands, Large Vee
Big V . . . . . . . . . . . . . . . . . .10-12 Max Jax . . . . . . . . . . . . . . .10-12
Jack Stands, Small Vee
Fat Jack . . . . . . . . . . . . . . . . . . .7 Fold-A-Jack . . . . . . . . . . . . . .4-6 Heavy Duty . . . . . . . . . . . . . . .4-6 Heavy Duty Plus . . . . . . . . . . .4-6 Hi Boy . . . . . . . . . . . . . . . . . . . .7 Pro Jack . . . . . . . . . . . . . . . . .4-6
Roller Head Stands
Adjust-A-Roll . . . . . . . . . . . . .8-9 Pro Roll . . . . . . . . . . . . . . . . .8-9
CONTENTS
3
Pipe Jacks Sumner leads the pack with a comprehensive line of jack stand products. Presented here are standard jack models. Head options are featured on the following pages and large vee jacks begin on page 10.
Heavy Duty Jack Special features: • 2,500 lb (1135 Kg) capacity • Strut tension plate for superior lateral support • 1" square tube base construction • Built for heavy use & abuse • Quick-action lock washer • Patented Fall Guard™
Pro Jack® Special features: • Formed steel legs • 2,000 lb (900 Kg) capacity • Priced for all budgets • Strut tension plate for superior lateral support • Quick-action lock washer • Patented Fall Guard™
Heavy Duty Jack Plus Special features: • 3,500 lb (1580 Kg) capacity • Rib-supported Vee-Head prevents “pancaking” • Strut tension plate for superior lateral support • Built for heavy use & abuse • 1" square tube base construction • Quick-action lock washer • Patented Fall Guard™
Fold-A-Jack® Special features: • 2,500 lb (1130 Kg) capacity • Folds up for storage ease • 1" square tube base construction • Quick-action lock washer • Patented Fall Guard™
Patented
New carrying handle! Standard features on all Sumner Jacks: ✓ 1-1/2" (38 mm) Acme fine adjustment thread — the largest in the industry
New Heavy Duty Jack feature! Replacement legs for easy repair (p/n 780675-KD)
✓ Large, convenient adjustment handle ✓ Set screw for double margin of safety ✓ Set screw can lock jack head to stand — no loose pieces ✓ Jack independently load tested for quality assurance ✓ CE rated ✓ Backed by over thirty-five years of jack stand manufacturing experience
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STANDARD JACKS
Sumner offers a choice of 5 head styles for every application:
Model
Standard Vee-Head
Ball Transfer Head
Steel Wheel Head
Rubber Wheel Head
Bar Stock Head
780518
780518 & 780551
780514
780499
780519 (Hi) 780944 (Low)
Part Number (stainless steel)
780498
780518 & 780274
780517
not available
not available
Pro Jack capacity
2,000 lb 900 kg
1,000 lb 450 kg
2,000 lb 900 kg
1,200 lb 545 kg
2,000 lb 900 kg
Heavy Duty Jack & Fold-A-Jack capacity
2,500 lb 1135 kg
1,000 lb 450 kg
2,000 lb 900 kg
1,000 lb 450 kg
2,000 lb 900 kg
pipe size
1/8 – 36" 3 – 900 mm
3/8 – 12" 10 – 300 mm
1 1/4 – 24" 30 – 600 mm
1 1/2 – 24" 40 – 600 mm
1/8 – 10" (Flat) 3 – 250 mm
application
general welding of pipe shapes, solids and rounds
rotation of pipe or tubing in all directions
welding of pipe and rounds
non-marring surface, roll welding of pipes and rounds
welding of flats and shapes
Part Number (non-stainless steel)
Ball Transfers
Standard Vee-Head Ball Transfer Set part number 780551 (non-stainless steel) part number 780274 (stainless steel) Ball Transfer attachments slide over the standard vee-head. Offset design accommodates 3/8—12" (10–300 mm) pipe sizes. 1,000 lb (450 Kg) capacity.
Hold-Down Device Part No. 781050 781056
Description ST-448 Hold-Down Device Chain Extension Kit (12” pipe increments)
Weight Lb. Kg. 6.5 3.5
2.9 1.6
Similar in operation to a chain vise for pipe, the Hold-Down Device uses high tensile strength chain to grip material in any Sumner vee-head jack. Ideal for fitting up flanges, fittings or valves, and a must when working with short lengths. STANDARD JACKS
5
Lo Heavy Duty Jack Special features: • 2,500 lb (1135 Kg) capacity • Strut tension plate for superior lateral support • 1" square tube base construction • Built for heavy use & abuse • Quick-action lock washer • Patented Fall Guard™
Lo Fold-A-Jack® Special features: • 2,500 lb (1130 Kg) capacity • Folds up for storage ease • 1" square tube base • Quick-action lock washer • Patented Fall Guard™
Specifications:
Maximum 49" 125 cm
Minimum 28" 71 cm
Hi Jacks for perfect work height on shapes or pipe 24" in diameter or smaller
Hi Jacks (Heavy Duty) Part No. Description 780375 780376 780377 780378 780379 780380 780381
ST-801 w/Vee-Head ST-802 w/Roller Head ST-803 w/Bar Stock Head ST-804 w/Stainless Steel Rollers ST-805 w/Stainless Steel Vee-Head ST-806 w/Ball Transfer Head ST-807 w/Rubber Wheels
Hi Jacks (Pro Jack®) Part No. Description 780471 780472 780473 780474 780475 780476 780477
ST-871 w/Vee-Head ST-872 w/Roller Head ST-873 w/Bar Stock Head ST-874 w/Stainless Steel Rollers ST-875 w/Stainless Steel Vee-Head ST-876 w/Ball Transfer Head ST-877 w/Rubber Wheels
Hi Jacks (Fold-A-Jack®) Part No. Description 781300 781301 781302 781303 781304 781305 781306
ST-881 w/Vee-Head ST-882 w/Roller Head ST-883 w/Bar Stock Head ST-884 w/Stainless Steel Rollers ST-885 w/Stainless Steel Vee-Head ST-886 w/Ball Transfer Head ST-887 w/Rubber Wheels
Heavy Duty Jack Plus Part No. Description 780326
w/Ribbed Vee-Head
6
STANDARD JACKS
Maximum 36" 89 cm
Minimum 21" 51 cm
Weight Lb. Kg. 23.0 10.4 26.0 11.8 21.0 9.5 26.0 11.8 24.0 10.9 30.0 13.6 25.0 11.3
Weight Lb. Kg. 22.0 10.0 25.0 11.3 17.0 7.7 25.0 11.3 23.0 10.4 28.0 12.7 24.0 10.9
Weight Lb. Kg. 25.0 11.3 28.0 12.7 23.0 10.4 28.0 12.7 26.0 11.8 32.0 14.5 27.0 12.2
Weight Lb. Kg. 25.0 11.3
Lo Heavy Duty Jacks for larger shapes or pipe over 24" in diameter
Lo Jacks (Heavy Duty) Part No. Description 780385 780386 780387 780388 780389 780390 780391
ST-901 w/Vee-Head ST-902 w/Roller Head ST-903 w/Bar Stock Head ST-904 w/Stainless Steel Rollers ST-905 w/Stainless Steel Vee-Head ST-906 w/Ball Transfer Head ST-907 w/Rubber Wheels
Lo Jacks (Fold-a-Jack®) Part No. Description 781310 781311 781313 781314 781315 781316
ST-981 w/Vee-Head ST-982 w/Roller Head ST-984 w/Stainless Steel Rollers ST-985 w/Stainless Steel Vee-Head ST-986 w/Ball Transfer Head ST-987 w/Rubber Wheels
Weight Lb. Kg. 19.0 8.6 22.0 10.0 18.0 8.2 22.0 10.0 20.0 9.1 26.0 11.8 21.0 9.5
Weight Lb. Kg. 17.0 7.7 20.0 9.1 20.0 9.1 18.0 8.1 24.0 10.9 19.0 8.6
Fat Jack Larger vee to accommodate larger pipe
✓ Large vee head ✓ Wide base ✓ Folding base ✓ Ribbed vee ✓ Ideal for large pipe
Ribbed vee design strengthens vee frame… no vee head bending or “pancaking”
2,500 lb (1135 kg) weight capacity
Part No. Description
Roller head available
781375 781380
Weight
Fat Jack Fat Jack with Roller Head
28.0 lb 31.0 lb
12.7 Kg 14.1 Kg
TM
Sumner now offers a tall jack specifically designed for tight pipe installation, such as in mechanical rooms or tunnels. The Hi Boy is a safe, portable folding stand that is easy to transport and holds a hefty 1,000 pounds (450 Kg) at 72" (183 cm). In its lowest position of 39" (99 cm), the Hi Boy is ideal for normal fabrication of weld pipe. Legs fold up for convenient storage in job boxes or truck beds.
39" to 72" (98-180 cm) height range!
Be safe, be sure… try out the versatile Hi Boy Jack Stand.
Part No. Description 783250
Hi Boy Jack Stand
Weight 40.0 lb
18.1 Kg
STANDARD JACKS
7
®
Adjust-A-Rolls
✓ Roller adjustment from either side ✓ Fast adjustment for easy pipe positioning ✓ 1/2 to 36" (1.2 – 91 cm), or 2,000 Lb (900 Kg) pipe capacity
✓ Clean and simple design avoids welder interference
✓ Wheels trued for true pipe rotation
✓ Bronze bearing to eliminate arcing
Hi Adjust-A-Roll (31”)
✓ Brake to lock loads for Lo Adjust-A-Roll (24”)
lay-out or fit-up
Table Adjust-A-Roll
✓ Handle large enough to work with gloved hand
New Adjust-A-Roll feature! Replacement legs for easy repair (p/n 780675-KD)
Pro Roll Adjustable Height
43” 109 cm 29” 74 cm
✓ More features ✓ Adjustable height ✓ 1/2 – 36" (1.2 – 91 cm) or 2,000 Lb ✓ Leveling on either side of stand ✓ Uses Quick Change Housings 8
ROLLER HEAD STANDS
(900 Kg) capacity
TM
ROLLER STAND HEAD STYLES
Carbon Steel or Stainless Steel Roller Head
Rubber Wheel Roller Head
Ball Transfer Roller Head
1,200 lb (550 Kg) capacity
2,000 lb (900 Kg) capacity
Bar Stock Head
2,000 lb (900 Kg) capacity Two position roller for 1,000 lb (450 Kg) capacity containment or noncarbon or stainless steel balls containment of material
✓ Wheels “trued” for even pipe rotation ✓ Bronze bearings to eliminate arcing ✓ Brake to lock loads for lay-out or fit-up ✓ Handles large enough to grip with a gloved hand ✓ Quick Change design increases roller stand utility
Hi Adjust-A-Roll
Table Adjust-A-Roll
Lo Adjust-A-Roll
Part No. Description
Weight Lb Kg
Part No. Description
Weight Lb Kg
780365 780366 780367 780368 780369 780399
34 33 33 33 40 24
780370 780371 780372 780373 780359 780405
29 31 31 31 38 12
ST-601 with steel wheels ST-602 with ball transfer heads ST-603 with rubber wheels ST-604 with stainless steel wheels ST-605 with bar stock head Hi Adjust-A-Roll [base only]
15.4 15.1 15.1 15.1 18.2 10.9
Table Adjust-A-Roll
ST-701 with steel wheels ST-702 with ball transfer heads ST-703 with rubber wheels ST-704 with stainless steel wheels ST-705 with bar stock head Lo Adjust-A-Roll [base only]
13.2 14.1 14.1 14.1 17.3 5.5
Pro Roll
Part No. Description
Weight Lb Kg
Part No. Description
Weight Lb Kg
780360 780361 780362 780363 780364 780500
20 18 19 20 26 12
780440 780441 780442 780443 780444 780446
36 44 43 43 44 52
ST-501 with steel wheels ST-502 with ball transfer heads ST-503 with rubber wheels ST-504 with stainless steel wheels ST-505 with bar stock head Table Adjust-A-Roll [base only]
9.0 8.2 8.6 9.0 11.8 5.5
Pro Roll [base only] Pro Roll with steel wheels Pro Roll with ball transfer heads Pro Roll with rubber wheels Pro Roll with stainless steel wheels Pro Roll with bar stock head
16.4 20.0 19.6 19.6 20.0 23.6
Hi Adjust-A-Roll, Lo Adjust-A-Roll, and Pro Roll have a width of 31" (80cm) and a depth of 23" (58.5cm).
Quick Change Roller Housings for Sumner Pro Roll and Adjust-A-Rolls
Sumner's innovative Quick Change Roller Housings increase the utility of its roller stand product line. Roller housings can be changed in a snap, without tools, to adapt to changing job needs. Roller wheels available in steel, stainless steel or rubber. Ball transfer heads, with carbon or stainless steel balls, and bar stock heads are also available. Part No. Description
Patent Pending
783151 783152 783153 783154 783155 783159
Weight Lb Kg
Quick Change Housing with steel wheels Quick Change Housing with rubber wheels Quick Change Housing with stainless steel wheels Quick Change Housing with ball transfer head Quick Change Housing with bar stock head Quick Change Housing with stainless steel ball transfer head
8.0 7.0 8.0 7.0 16.0 7.0
ROLLER HEAD STANDS
3.6 3.2 3.6 3.2 7.2 3.2
9
Two Large pipe fabricator stands capable of supporting 2500 lb. (1135 kg.) each! Maximum 36" (90 cm) pipe
TM
Minimum 4" (10 cm) pipe
Optional styles of roller wheels
Large 12" vee Fine adjustment with bearing
Optional pipe hold down chain
Now with safer 5-leg construction!
Stable and sturdy 5-leg construction
Quick action brake
Max Jax Kit #1 (part number 781403) Consisting of the basic Max Jax (part number 781460) with caster kit (part number 783464) and roller head kit (part number 781406).
The versatile Max Jax is the ideal fabricator stand. The large 12" vee head and heavy duty five-legged design offers the welder a maximum margin of safety on pipe up to 40" (90 cm). With optional accessories, such as the heavy duty casters and Sumner Hold-Down Device, pipe weighing 2500 Lb. (1135 kg.) per Max Jax can be wheeled with ease from storage rack... to welding bay... and onto the shipping dock. This means the load is lifted only once, resulting in a reduction of 50% or more in handling costs. The Max Jax is great for leveling loads for fit-up, or use with a pipe rotator.
Optional, large 8" casters
In the shop or on the job, moving long lengths of pipe is a snap with Max Jax! Shown with optional Hold-Down Device (part number 781050 )
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LARGE VEE-HEAD JACKS
TM
Maximum 36" (90 cm) pipe with wheels Minimum 4" (10 cm) pipe Large 12" vee 1-3/4" Acme adjustment screw
Shown with optional roller wheels
Heavy duty 1" square leg tubing
Fast action adjustment handle
Now with wider Vee-Head!
Sumner now offers the Big Vee Jack to fabricators of large diameter pipes. With a wider base, 1-3/4" Acme adjustment screw and greater load capacity, the Big Vee is the ideal stand for this application. It is a 3-leg heavy duty jack stand built tough for the demands of larger pipes at an affordable price!
Wider base
New large leveling pads! Basic Max Jax (part number 781460) Used as a Jack stand, the basic Max Jax safely handles large diameter pipe up to 36" (90 cm). The 1-3/4" vee-head shaft permits the welder to position loads up to 2,500 lb (1,135 Kg) with ease. Check the Max Jax accessories on page 12.
A
C
Basic Big Vee (part number 780260) Used as a Jack stand, the basic Big Vee safely handles large diameter pipe up to 36" (90 cm). The 1-3/4" vee-head shaft permits the welder to position loads up to 2,500 lb (1,135 Kg) with ease.
A
C
B
B Specifications Load Capacity Basic Unit Basic Unit with casters Vee-Head height Vee-Head height with casters
A (height) B (width) (height) (width) C (min.) (max.) (min.) (max)
Max Jax 2,500 lb (1,134 Kg) 27.0" (686 mm) 29.6" (752 mm) 36.5" (927 mm) 39.5" (1,003 mm) 21.0" (533 mm) 33.0" (838 mm) 30.5" (775 mm) 42.5" (1,080 mm)
Big Vee 2,500 lb (1,134 Kg) 35.5" (902 mm) 29.5" (749 mm) not applicable not applicable 29.5" (749 mm) 41.0" (1,041 mm) not applicable not applicable
LARGE VEE-HEAD JACKS
11
Large Vee-Head Jack Accessories Caster Kit (PN 781464) Steel Wheel Caster Kit (PN 781465) Max Jax only Four 8" heavy duty casters make up the Max Jax Caster Kit. The casters have a quick action braking system.
Roller Head Kit (PN 781406) Stainless Steel Roller Head Kit (PN 781407) The Roller Head Kit option provides four roller wheels which can be quickly mounted into the 12" vee-head. Roller wheels come in either steel or stainless steel.
Stainless Steel Sleeves (PN 781382)
Large Roller Wheels (PN 781381)
When working with stainless steel pipe, the sleeve option instantly converts the Max Jax to a specialty tool for stainless steel welding, preventing carbon contamination
Wide steel wheels provide smoother pipe rotation with less effort.
Hold-Down Device (PN 781050)
Rubber Wheel Kit (PN 781394)
The Sumner Hold-Down Device uses high tensile strength chain for gripping up to 12" pipe onto the large vee-head when either welding or using the Max Jax for material handling. Chain extension kits are available for pipe up to 40".
Consists of four rubber wheels and hardware so that it can be mounted into the 12" vee head.1,200 lb (545 Kg) capacity
Stainless Steel Ball Transfers (PN 781397) Standard Ball Transfers (PN 781383) Consists of two 1-1/2" ball transfers which can be mounted in vee-head slots for a range of 3/8—36" (9—915 mm) pipe. 1,000 lb (455 Kg)
12
LARGE VEE-HEAD JACKS
Part No. 780260 781460 781403 781381 781382 781383 781394 781397 781406 781407 781464 781465 781050
Description Big Vee -Basic Max Jax -Basic Max Jax Kit #1 Large Roller Wheel Kit Stainless Steel Sleeves Standard Ball Transfer Kit Rubber Wheel Kit Stainless Steel Ball Transfer Kit Roller Head Kit Stainless Steel Roller Head Kit Caster Kit (Max Jax–5 casters) Steel Wheel Caster Kit (Max Jax) Hold-Down Device
Weight Lb. Kg. 36.0 16.4 68.4 26.4 144.0 65.5 12.0 5.5 5.0 2.3 5.0 2.3 4.0 1.8 5.0 2.3 9.0 4.1 9.0 4.1 70.0 31.8 75.0 34.1 6.5 3.0
FAB-MATE
TM
✓ 1000 lb (450 Kg), 7 foot (2.1 m), lifting
The hoist for all fab shop needs!
✓ ✓ ✓ ✓
capacity Moves loads vertically and horizontally at the same time Sumner-built single-speed winch offers infinite positioning for accurate fit-ups 8" casters (200 mm) and special base allows load to "get close to the work" Accessories make Fab-mate extremely versatile ✓ Priced for all budgets
Capable of lifting 20' lengths (6.0 m) of 10" pipe
Position fittings with Sumner Adjust-A-Fit
Align flanges with Sumner Adjust-A-Flange
Part No. Description
783900
Fab-mate
Height
Width
Move plate with plate lifting clamp
Length
Weight
inch
cm
inch
cm
inch
cm
Lb
Kg
88.5
224
35
89
44
111
206
93
HOIST
13
A fast, accurate fit-up clamp for pipe to pipe, pipe to fitting… and more!
2 – 6" Ultra Clamp (50 – 150 mm)
5 –12" Ultra Clamp (127 – 300 mm)
Pipe to Pipe
Part No. Description 781130 781150 781170
14
Pipe to Flange
Pipe to Fitting
21/2"Ultra
1– Clamp 2 – 6" Ultra Clamp 5 – 12" Ultra Clamp
FIT-UP CLAMPS
Weight Lb Kg 3.3 8.7 15.1
1.5 4.0 6.7
1 – 21/2" Ultra Clamp (25 – 65 mm)
Pipe to Tee
✓ All new rugged frame, built for job site use ✓ Smooth new roller clamping action for ✓ ✓ ✓ ✓
positive gripping Stainless steel contacts & alignment screws Operating handle repositions for close work Fine adjustment screws for quick fit-up Light weight for overhead work
5 –12" Ultra Fit (127 – 300 mm)
A fast, accurate fit-up clamp for fitting to fitting! 2 – 6" Ultra Fit (50 – 150 mm)
✓ Rugged, compact design to operate in tight ✓ ✓ ✓ ✓ ✓ 1 – 21/2" Ultra Fit (25 – 65 mm)
Part No. Description 781265 781275 781285
1 – 21/2" Ultra Fit 2 – 6" Ultra Fit 5 – 12" Ultra Fit
locations Stainless steel contacts & alignment screws Two-hand operating handle for positive gripping Fine adjustment screws for quick fit-up Light weight for overhead work Smooth roller clamping action for positive gripping
Fit-up two 90° fittings
Fit-up 90° fitting to tee
Weight Lb Kg 3.0 7.1 12.0
1.4 3.2 5.5
FIT KIT
You get… ✓ one 2"-6" Ultra Clamp ✓ one 2"-6" Ultra Fit ✓ one 3"-8" Internal Fit-Up Clamp ✓ one set of carbon steel flange pins ✓ one Professional magnetic level ✓ and a sturdy metal tool box for storage.
Now you can get the Ultra Clamp, the Ultra Fit, and the Internal Fit-up Clamp… all in one great package!
Part No. Description 780324
Fit Kit
Weight Lb Kg 35.0
FIT-UP CLAMPS
16.0
15
Pipe alignment and clamping tool Knurled adjustment for gloved hands and precise leveling
Leveling and supporting device quickly and accurately sets gap
Drop forged handle and wing nuts designed for rough field use and easy adjustment with gloved hands
Fast action chain lock system for fast set-up
All parts plated to resist rust
High tensile strength chain with black oxide finish
Flared jack bars are easy to add or remove to accommodate a wide range of pipe diameters
Jack bar screw allows welder to square and space the fit up easily
CLAMP CHAMP… an advanced solution for today’s problem fit ups! The Clamp Champ is built for the welder who takes pride in doing his job right… the first time. Constructed for years of trouble free job site use, the versatile Clamp Champ makes pipe fit-up simple and accurate – without the need of a helper. The Clamp Champ is similar to a pipe vise with fast, easy set up and solid chain engagement. Each model offers: FIT-UP CAPACITY Pipe to Pipe Pipe to Fitting Pipe to Flange Fitting to Fitting Plus… Reforming up to schedule 40 pipe!
16
FIT-UP CLAMPS
LOW COST Half the cost of comparable cage clamps LIGHTWEIGHT CONSTRUCTION Engineered for strength without the weight
WIDE RANGE 1-10" (25-254 mm) 1-16" (25-406 mm) 10-36" (254-914 mm) Carbon or Stainless Plus… Conversion Kits to 48" (1200 mm) pipe!
CLAMP CHAMP VARIETY: Each Clamp Champ is capable of a wide range of fit-ups… without additional accessories!
Pipe to 90° fitting
Pipe to flange
Pipe to pipe
Pipe to tee
Standard Kit: Consists of metal carrying box, main block and chain, jack bars and instruction manual. Large Clamp Champ includes double jack screws for reforming 20 mm pipe wall. Range 1-10" (25-250 mm) 1-10" (25-250 mm) 1-16" (25-400 mm) 1-16" (25-400 mm) 10-36" (250-900 mm) 10-36" (250-900 mm)
Model
Part No. Description
Standard Stainless Steel Standard Stainless Steel Standard Stainless Steel
781000 780999 780998 780997 781250 781251
Number of Jack Bars
ST-110 Standard Clamp Champ ST-210 Stainless Steel Clamp Champ ST-116 Standard Clamp Champ ST-216 Stainless Steel Clamp Champ Standard Clamp Champ Stainless Steel Clamp Champ
3 3 5 5 7 7
Weight Lb Kg 22 22 27 27 109 109
10.0 10.0 12.3 12.3 49.4 49.4
Conversion Kit: Consists of chain and jack bars to increase Clamp Champ capacity Capacity Increase from to 10" (250) 16" (400 mm) 10" (250) 16" (400 mm) 36" (900) 48" (1250 mm) 36" (900) 48" (1250 mm)
Model
Part No.
Number of Jack Bars
Standard Stainless Steel Standard Stainless Steel
781031 781032 781252 781253
2 2 2 2
Chain Length 18" (457 mm) 18" (457 mm) 30" (763 mm) 30" (763 mm)
Weight Lb Kg 7 7 16 16
3.2 3.2 7.3 7.3
FIT-UP CLAPS
17
-the Ideal Fit-up Tool! Part No. Description
Weight
784101
5.8 lb
3 – 8" (80 – 220 mm) Internal Fit-up Clamp
2.6Kg
Two independently operated internal clamps align flange to pipe, even if internal dimensions differ.
Simple operation
Part No. Description
Weight
784100
2.5 lb
2 – 4" (50 – 145 mm) Internal Fit-up Clamp
✓ Can be used on all standard weld ✓ ✓ ✓ ✓
neck flanges and great with slip on flanges Contact points stainless steel – a standard feature One piece construction – no loose pieces Quick action operation Priced right
NOTE: The Internal Fit-up Clamp is an alignment tool. A separate lifting device to support the flange weight is recommended.
18
FIT-UP CLAMPS
1.1Kg
1.Tighten jaws to clamp pipe I.D.
2.Mount flange on second set of pipe jaws, adjust for gap and tighten jaws for final fit-up.
®
✓ Makes lining up fittings a
Adjust-A-Fit
trouble-free, one man operation
✓ Uses gravity to bring fittings for loads up to 45°
✓ Fastens directly onto fittings for loads up to 1,000 lb (450 Kg)
✓ Threaded shaft assembly is hardened for long tool life
✓ Cloverleaf setscrew and threaded shaft handle work from either side Part No. Description 780420
Weight
ST-104 Adjust-A-Fit
11 lb
Adjust-A-Flange
5.0 Kg
®
✓ Fits all flanges for 5" pipe and larger with bolt holes 3/4 to 1-5/8" (19 to 42 mm)
✓ Used in combination with the Adjust-A-Fit to bring pipe flanges to exact plumb for tack and weld out
✓ Eliminates 75% of the hard work in pipe fitting when used with the Adjust-A-Fit and Roust-A-Bout
✓ Handles loads up to 1,000 lb (450 Kg) ✓ Flange nuts serve as convenient reference points to check level
Part No. Description 780425
ST-105 Adjust-A-Flange
Weight 11 Lb
5.0 Kg
FIT-UP CLAMPS
19
TM
(Manual)
ST-303
ST-301 ST-302
✓ 4 models to cover flange range from 1" (25 mm) to 24" (600 mm)
ST-304
✓ Can be used for 150 lb. to 1,500 lb. flanges
Patents Pending
✓ Hardened wedge for safe splitting ✓ Large feed screw ✓ Drive can be rotated by 1-3/8" wrench or 1/2" (12 mm) bar ✓ Compact design – strong enough for tough jobs Part No. Description
Spread
Pin Diameter
150 lb
784003
3" (76 mm)
5/8" (16 mm)
1 - 6"
ST-301 Flange Spreader
300 lb
400 lb
0.75 - 4" 0.5 - 2"
784002
ST-302 Flange Spreader
4" (101 mm)
3/4" (19 mm)
2 - 12"
1.5 - 8"
784001
ST-303 Flange Spreader
5" (127 mm)
7/8" (22 mm)
5 - 24"
2.5 - 12" 1.5 - 8"
784000
ST-304 Flange Spreader
6-3/8" (162 mm)
1" (25 mm)
10 - 24"
7 - 24"
1 - 4"
3.5 - 16"
600 lb
900 lb
1,500 lb
—
—
—
1 - 4"
1 - 2"
1 - 2"
2 - 6"
1 - 4"
1 - 3"
4 - 10"
1 - 8"
1 - 5"
Welding Gage ! w e N ✓ Available in both imperial and metric 20
FIT UP TOOLS
Accurate quick check of internal hi-lo
✓ Measure internal hi-lo misalignment and root weld spacing
Part No. Description 781900 781901
Welding Gage—Imperial Welding Gage—Metric
Root weld spacing with little effort Weight 0.25 lb 0.25 lb
0.11 Kg 0.11 Kg
TM
(Hydraulic)
✓ 10 ton flange splitter to tackle the tough jobs ✓ Spreader arms adjust from 2-3/4 to 8-1/2" (70 mm to 215 mm)
✓ Spring return, single action cylinder ✓ Hardened wedge Patent Pending
ST-310
✓ Simple operation ✓ Hand pump and 6' (1.5 m) hose available as accessories
Part No. Description
Capacity
Cylinder Capacity
Cylinder Stroke
Flange Pin Size
784004
9 x 92 mm
10 ton
2"
1.25–1.63"
54 mm
32–42 mm
ST-310 Flange Spreader
Flange Pins
150 lb
Accessories: Part No. 777010 Hand hydraulic pump for Flange Spreader with 6' (1.5 m) hose and quick disconnect
300 lb 400 lb
600 lb
900 lb 1,500 lb
22–42" 16–28" 14–24"
12–20
8–16"
ST-258
4–8"
ST-106/ST-206
For accurate alignment of pipe flanges (carbon or stainless steel)
✓ Quick installing pins work as convenient reference points to level flange for tack and weld-out —no tools needed
✓ Hardened tapered ST-106 and ST-206 pins automatically center on 5/8" to 1-5/8" (16 to 42 mm) holes, ST-258 pins similarly set in 1-1/2 to 2-5/8" (38 to 66 mm) holes
✓ Features acme threads for maximum clamping power and hardened steel for long lasting use Part No. Description
Weight
780430 780429 780650
4 Lb 1.8 Kg 4 Lb 1.8 Kg 32 Lb 14.5 Kg
ST-106 Flange Pins ST-206 Stainless Steel Flange Pins ST-258 Flange Pins
FIT-UP TOOLS
21
®
Makes problem fit-up easy and simple set-ups a snap! ✓
Lightweight, but durable
✓
Handles up to 8" flanges and up to 14" fittings
✓
Versatile for measuring 45° and 90° angles
✓
Blades marked with both imperial and metric units
The Mul-T-Square consists of two 45° blades which slide effortlessly in an industrial-strength plastic handle. Each blade is made of stainless steel for precise alignment. The 10" (26 cm) and 14" (36 cm) arms allow for measurement of tight fit-ups or they can be expanded for up to 30" squaring of 90° fittings. In some instances, the 45° blades are handy by themselves for simple alignment. The blades are loosened or secured by a simple twist of the conveniently located locking knob.
Now get the Mul-T-Square with extended reach! Blades with 10" (26 cm) and 20" (52 cm) arms provide even greater range. Extended blades fit into the standard Mul-T-Square. Available as blades only or as a complete Mul-T-Square assembly.
Longer stainless steel blades now available!
22
FIT-UP TOOLS
Part No. Description
Weight Lb Kg
790000 790001 790021 790026 790030
2.3 .9 .3 .1 2.0 .8 2.5 1.1 2.8 1.3
Mul-T-Square complete (standard blades) Mul-T-Square handle only Mul-T-Square blades only (pair, standard) Mul-T-Square blades only (pair, extended) Mul-T-Square complete (extended blades)
Multiple Purpose Magnetic Fixtures
Multiple Angle Fixture
! w e N
Small Angle Fixture
Large Angle Fixture
Medium Angle Fixture
Heavy Duty, Fixed 90° Fixture
For fast, accurate positioning of flat and round ferrous metal for welding and assembly! Adjustable-Angle Fixture with scale and repositioning locking handle
Fit-up is a snap with Sumner’s line of magnetic welding fixtures… fit-up round tubing
fit-up steel plate
position square tube hold tubing to steel plate
Part No. Description
Holding Capacity
Dimensions
Angle Configuration
Weight
781885
Multiple Angle Fixture
28.0 lb (12.5 kg)
3.75" x 0.5" x 2.5" (96 x 14 x 64 mm)
30°, 45°, 60° 75°, 90°
0.6 lb (0.3 kg)
781886
Small Angle Fixture
48.5 lb (22.0 kg)
4.75" x 0.5" x 3.25" (120 x 14 x 82 mm)
45°, 90°, 135°
0.6 lb (0.3 kg)
781887
Medium Angle Fixture
90.0 lb (41.0 kg)
6.33" x 0.75" x 4.0" (160 x 20 x 102 mm)
45°, 90°, 135°
1.54 lb (0.7 kg)
781888
Large Angle Fixture
122.0 lb (55.0 kg)
7.88" x 0.89" x 5.0" (200 x 22 x 128 mm)
45°, 90°, 135°
2.86 lb (1.3 kg)
781875
Heavy Duty 90° Fixture
88.0 lb (40.0 kg)
8.2" x 8.2" x 1.8" (207 x 207 x 48 mm)
90°
5.9 lb (2.7 kg)
781876
Adjustable Fixture
88.0 lb (40.0 kg)
8.8" x 8.8" x 1.3" (225 x 225 x 34 mm)
adjustable range 6.4 lb from 45° to 270° (2.9 kg)
use in combination
scale makes a wide range of positions easy
FIT-UP TOOLS
23
Pocket Level
(PN 781947)
! w e N
A twin vial level constructed of tough ABS and aluminum frame, the strong magnetic base makes this pocket-size level great for many tasks.
level pipe for fit-up
can be used with a plumb bob
earth magnet on base and side to hold measuring tape
weighs just 3 oz (84 grams)
Versa Level
(PN 781945)
! w e N
Featuring a tough, anodized body and a magnetic base, the Versa Level comes with four vials (0°, 30°, 45°, 90°). There is also a “v” cut into the base for pipe and condit work.
easy read vials with magnetic base
Quad Level
(PN 781946)
This is a tough, anodized aluminum level with a magnetic base and four vials (0°, 30°, 45°, 90°). A “v” cut into the base makes the Quad Level great for pipe and condit work.
Standard Squares
! w e N
Steel (PN 781920)
Aluminum (PN 781921) Lightweight, resists rust
24
FIT-UP TOOLS
8.5 (21.6 cm) length
! w e N
Standard Squares from Sumner are marked with both imperial and metric units.
Highly visible lettering and rust-resistant finish
Thumb screw connects to pipe or bent conduit
Part No. Description 781920 781921 781945 781946 781947
Standard Square (steel) Standard Square (aluminum) Versa Level Quad Level Pocket Level
Weight Lb Kg 1.36 0.84 0.27 0.38 0.16
0.62 0.40 0.12 0.17 0.07
! w e N
Magnetic Holders (PN 781895) Sold in packages of three, Sumner Magnetic Holders can be used to position a standard builder’s square for layout work or to create an ideal burning guide. Holds squares up to 1/8" (3 mm) thick.
use with a standard square to create a great torch guide
! w e N
Magnetic Torch Guide Kit
(PN 781896)
Kit includes two Sumner Magnetic Holders and a 24" (61 cm) stainless steel cutting rail for straight torch work.
Rotary Ground Clamp
(PN 780435)
Puts an end to tangled ground leads
✓
Rotary head turns with the pipe—puts an end to ground lead twist, tangle and wear
✓
Provides quick, positive ground for roll-out welding of pipe and fittings—eliminates weld pinholes caused by poor grounding
✓
Attaches and detaches in seconds
✓
Makes up ground leads three ways—lug, clamp-on and bare cable
✓
Positive anti-arc bearings take loads up to 400 amps Part No. Description 780435 781895 781896
Weight Lb Kg
Rotary Ground Clamp Magnetic Holders (3 per pkg.) Magnetic Torch Guide
5.00 1.00 1.95
FIT -UP TOOLS
2.30 0.45 0.88
25
TM
TRI-POD PIPE VISE & BENCH VISE
NLV Tri-pod Pipe Vise Part Number 783207 ✓ 1/8 to 2-1/2" (3-60 mm) pipe capacity
✓ 1/2" pipe bending shoes ✓ 1" heavy wall tubing for greater stability ✓ Large rubber skid pads bolted to leg ✓ Convenient carrying handle ✓ Light weight ✓ Great price
Bench Chain ✓ 1/8 to 2-1/2" (3-60 mm) pipe capacity Vise Part Number 783200
✓ 1/2" pipe bending shoes ✓ Cast iron frame ✓ Hardened alloy steel jaws
The Perfect Fit-Up Tool for Steel Plate!
Fit Stix #12 FIT-UP TOOLS
Weight Lb Kg
NLV Tri-pod with Chain Vise Bench Chain Vise
29.0 13.8 7.5 3.4
Rugged, lightweight design. Fast, accurate alignments. Drop forged heads. Head can be used for setting gap
Align steel plate quickly and easily with Fit Stix!
Fit Stix #8
26
783207 783200
✓ ✓ ✓ ✓
Fit Stix #3
Patented
Part No. Description
Maximum Range: 1/8" (3 mm) Gap Setting: 1/16" (1.5 mm) Maximum Range: 5/16" (8 mm) Gap Setting: 5/64" (2 mm) Maximum Range: 1/2" (12 mm) Gap Setting: 3/16" (5 mm)
Part No. Description 781850 781860 781870
Fit Stix # 3 Fit Stix #8 Fit Stix #12
Weight Lb Kg 1.00 1.43 1.87
0.50 0.65 0.85
a portable welding table
Use occasionally or as a permanent work bench
✓
Tough #9 expanded metal top
✓
600 lb (270 Kg) load capacity
✓
1" square tube frame
✓
One piece construction
✓
24 X 40" (60 X 100 cm) work surface
✓
Built-in torch holder
Table top plated for ground clamp
Four point leg contact.
The optional 8" wheel kit for the Handi-Bench allows for rolling transport of table in folded position only.
Plunger pin locks legs in open or folded position. Compact storage Part No.
Description
783980 783965
Height HB-604 Welding Table 36.3" (92.2 cm) 8" Wheel Kit for Series 600 Handi-Bench
Work Dimension Depth Length 24.4" (62 cm) 40.4" (102.6 cm)
Load Capacity 600 lb (270 Kg)
Weight Lb Kg 54.0 24.5 5.0 2.3
FIT-UP TOOLS
27
TM
More than a Pipe Buggy! Now available with flat free tires!
✓ Transport 20 ft (6.1 m) pipe lengths up to 1,000 Lb. (450 Kg) ✓ Comes with ratchet hold-down strap and 16" tubed
or flat free tires.
✓ Weighs only 70 Lb (31.8 Kg)… can be shipped U.P.S. ✓ Quick handle disconnect for compact storage. ✓ Carries up to 12" diameter pipe. ✓ Ideal job-site material carrier.
Patented
Great for flanges, fittings and valves
Uses leverage to lift pipe!
1 use ratchet to secure
2 use handle to flip
Part No. Description
782699 782685
28
CARTS
Cricket Cricket with flat free tires
3 reposition handle
Cricket & pipe
Cricket to pipe
Height
Width
Width between Wheels
inch
cm
inch
cm
inch
cm
21 21
53 53
28 28
71 71
16 16
41 41
Length inch cm 28 28
71 71
Weight Lb
Kg
70 70
33 33
A Mobile Conduit & Pipe Storage Rack!
Patent Pending
SPECIFICATIONS
With Casters inch cm
Without Casters inch cm
Height Stowed
17.75
45.0
10.5
26.6
✓ Double wall square tubing
Height Operating
61.5
155.6
53.75
136.5
Length
58.5
148.6
58.5
148.6
✓ Eight bins of storage
Width
33.0
83.8
33.0
83.8
✓ Arms fold easily with plunger pins
Weight
Ground clearance
✓ 6" Heavy duty casters standard
7.5 145 lb
19.1
—
65.9 kg
—
117 lb
Part No. Description
with each Mac Rack
✓ Powder coat finish
783317
53.2 kg Weight Lb Kg
Mac Rack complete with two 6" swivel casters and two 6" straight casters
145
65.9
✓ Priced for all budgets
Support masts nest into base by pulling plunger pins. Masts fold up in seconds – no loose hardware or tools required.
Base design is compact and allows users to stack Mac Rack and Pipe Mac (see page 30) carts.
A great transporter of pipe, strut, hanging rod, conduit, etc.
Grasshopper Texas Pipe Dolly
Enables one man to lift 2,000 lb (900 Kg) unassisted!
✓ Special sliding chain block design accommodates long and short loads
✓ Carries up to 20" diameter pipe, tool boxes, fittings and valves Now shipped on a convenient pallet requiring only 15 minutes for assembly. GRASSHOPPER SPECIFICATIONS Part No. Description Weight lb kg
Length ft. cm
Width in. cm
Height in. cm
LOAD CAPACITY Weight Length lb kg ft. cm
780351
12 366
35
40
2,000
ST-401 Grasshopper 155 70.0
89
102
900
Width in. cm
20 610 20
51
Height in. cm 28
71
CARTS
29
A Mobile Pipe Cart ✓ Transports 2,000 lb (900 Kg) of pipe, individually or up to a height of 34" (86 cm)
! w e N
✓ Six 6" Heavy duty casters ✓ Center-positioned casters makes rolling the Pipe Mac easy and enables quick cart rotation for tight turns
✓ Posts pull out for compact storage ✓ Stacks when not in use
Compact storage
Pipe Mac comes with vee attachment. Shown transporting 20" pipe
Pipe Mac stacks with other Pipe Macs or with Mac Racks (see page 29).
SPECIFICATIONS
inch
cm
Height (stowed) Height (operating) Length Width Ground clearance Post Height
19.5 44.0 58.5 33.0 7.5 34.0
49.5 111.7 148.6 83.8 19.1 86.4
Vee Attachment included! Simple but rugged attachment prevents pipe from rolling while the Pipe Mac is in motion. Easily slips over the four post holders —no tools required! Part No. Description 783230
30
CARTS
Pipe Mac
Weight Lb Kg 150.0
68.2
WELDING CYLINDER CARTS Sumner offers a full range of cylinder carts, shown on pages 31–34. See page 35 for specifications, wheel information is on page 36.
Small Single Cylinder Cart (Model #108) Designed to transport small cylinders up to 8-1/4" (21 cm) diameter. Perfect for moving acetylene “B” tanks or fire extinguishers around job sites. Comes with 8" rubber wheels and cart part number 782375 safety chain. 108-8S Safety Chain Wheels Shown: 779024*
New!
cart part number 782360 207-8S Safety Chain Wheels Shown: 779029*
Heavy Duty, Single Cylinder Cart (Model #112) Popular cylinder truck can be used for gas cylinders up to 12" (30 cm) in diameter or for hauling boxes on the 7 x 14" (17.8 x 35.6 cm) base plate. Load capacity rated at cart part number 782385 cart part number 782386 500 lb (225 Kg). 112-10S Safety Chain 112-10P Safety Chain Wheels Shown: 779011*
New!
Wheels Shown: 779027*
New!
! w e N Small-Medium
Range, High Rail Cylinder Carts (Models #207 & #208)
The small-medium range cylinder carts feature a balanced design for comfortable handling on smooth, level surfaces. Carts come with trays and hose hooks. Handle cart part number 782359 cart part number 782379 grips offer better 208-8S Safety Chain 207-10S Safety Chain control and stability. Wheels Shown: 779011*
base plate: 7.5 x 15.5" (19.0 x 39.4 cm)
Wheels Shown: 779029*
782380 208-10S Safety Chain
cart part number
Wheels Shown: 779011*
base plate: 8.0 x 17.0" (20.3 x 43.2 cm)
* See page 36 for wheel information. CYLINDER CARTS
31
Medium Range, High Rail Cylinder Cart (Model #209) Ideal for handling two tanks (a 244–330 cu ft oxygen and a 145 cu ft acetylene 9-1/4" diameter tank). High rail design contains cylinders while moving about job sites.This cart comes with 9 x 18" (22.9 x 45.7 cm) base plate and a large, open tool tray as standard equipment. Options include safety chain or steel containment bar and a range of wheels.
cart part number
782420 209-10S Safety Chain
cart part number
782422 209-10P Safety Chain
cart part number 782424 209-14S Safety Chain
cart part number 782426 209-16P Safety Chain
Wheels Shown: 779011*
Wheels Shown: 779027*
Wheels Shown: 779028*
Wheels Shown: 779107*
cart part number
782421 209-10SB Steel Containment Bar
cart part number
782423 209-10PB Steel Containment Bar
cart part number
782425 209-14SB Steel Containment Bar
Wheels Shown: 779011*
Wheels Shown: 779027*
Wheels Shown: 779028*
782427 209-16PB Steel Containment Bar
Wheels Shown: 779104*
32
CYLINDER CARTS
Wheels Shown: 779107*
! w e N
! w e N
cart part number 782428 209-16F Safety Chain, & Flat Free Tires
cart part number
cart part number 782441 209-14SB-L Lifting Eye**, Divider Wall & Double Containment Bars
cart part number
782443 209-16PB-LF Lifting Eye**, Firewall*** & Double Containment Bars
cart part number 782444 209-16FB-LF Lifting Eye**, Firewall***, Double Containment Bars & Flat Free Tires
Wheels Shown: 779028*
Wheels Shown: 779107*
Wheels Shown: 779104*
Full Range, High Rail Cylinder Cart (Model #213) The high rail feature secures tanks on to the cart while moving around job site situations. Full range cart holds one 244–330cu ft (9-1/4") oxygen tank and one 210–420 cu ft (13-1/2") acetylene tank. Equipped with 13 x 25" (33 x 63 cm) base plate and a large, open tool tray standard equipment. Options include safety chain or steel containment bar and a range of wheels.
cart part number
782480 213-14S Safety Chain
cart part number 782482 213-16P Safety Chain
Wheels Shown: 779028*
Wheels Shown: 779107*
! w e N
782484 213-16F Safety Chain & Flat Free Tires
cart part number
Wheels Shown: 779104*
782493 213-14SB-L Lifting Eye**, Divider Wall & Double Containment Bars cart part number
Wheels Shown: 779028*
! w e N
cart part number 782481 213-14SB Steel Containment Bar
cart part number
782483 213-16PB Steel Containment Bar
Wheels Shown: 779028*
Wheels Shown: 779107*
cart part number
782491 213-14SB-LF Lifting Eye**, Firewall*** & Double Containment Bars
cart part number
Wheels Shown: 779028*
Wheels Shown: 779107*
782495 213-16PB-LF Lifting Eye**, Firewall*** & Double Containment Bars
! w e N Medium and Full Range Cylinder Cart specifications are on page 35. * See page 36 for wheel information.
cart part number 782496 213-16FB-LF Lifting Eye**, Firewall***, Double Containment Bars & Flat Free Tires
cart part number 782497 213-25PB-LF Lifting Eye**, Firewall*** & Double Containment Bars
Wheels Shown: 778104*
Wheels Shown: 780521*
** Lifting eye carts comply with ASME B30.20, AWS D14.1 and AISC codes. ***Fire-rated wall complies with OSHA 1926.350 & OSHA 1910.253. CYLINDER CARTS
33
Cylinder-to-Cart Cross Reference Use this guide to select the Sumner welding cylinder cart that best matches your needs! (Cylinders not sold.)
For 40 cu. ft. acetylene
For 50 to 80 cu. ft. oxygen
and
75 cu. ft. acetylene
and
80 to 150 cu. ft. oxygen
cylinders, chose
cylinders, chose
Model #108 or #207 Cylinder Carts (page 31)
Model #112 or #208 Cylinder Carts (page 31)
For
For
145 cu. ft. acetylene
and
244 to 330 cu. ft. oxygen (K,H,T)
210 to 420 cu. ft. acetylene
and
244 to 330 cu. ft. oxygen (K,H,T)
cylinders, chose
cylinders, chose
Model #112 or #209 Cylinder Carts (pages 31 and 32)
Model #213 Cylinder Carts (page 33)
How to read Sumner Cylinder Cart product descriptions
XXX-XXXX-XX F = Firewall (blank = no firewall) L = Lifting eye (blank = no lifting eye) B = Belly bar (blank = chains) Wheel type: P = Pneumatic, S + Semi-pneumatic, F = Flat free Wheel diameter in inches Maximum allowable cylinder diameter (in inches) that the cart will carry Maximum number of cylinders the cart will carry EXAMPLE: cart part number 782496, 213-16FB-LF
34
CYLINDER CARTS
2 13 16 F B L F
= carries two cylinders = 13 inch maximum cylinder diameter = 16 inch wheel size = Flat free tire = Belly bar = Lifting eye = Firewall
Cylinder Cart Specifications Single Cylinder Carts (Models #108 & #112) Part No. Description 782375 782385 782386
108-8S Cylinder Cart 112-10S Cylinder Cart 112-10P Cylinder Cart
Dimensions Height Depth 40.0" (101.6 cm) 12.3" (31.2 cm) 49.4" (125.5 cm) 18.0" (45.7 cm) 49.4" (125.5 cm 18.1" (46.0 cm)
Weight Lb Kg 12.0 5.5 36.0 16.4 28.0 12.7
Width 12.1" (30.7 cm) 19.1" (48.6 cm) 20.8" (52,8 cm)
Small Double Cylinder Carts (Models #207 & #208) Part No. Description 782360 782359 782379 782380
207-8S Cylinder Cart 207-10S Cylinder Cart 208-8S Cylinder Cart 208-10S Cylinder Cart
Height
Dimensions Depth
Length
Weight Lb Kg
41.0" (104.1 cm) 41.0" (104.1 cm) 49.5" (125.7 cm) 49.5" (125.7 cm)
21.8" (55.2 cm) 22.8" (57.8 cm) 22.0" (55.9 cm) 23.0" (58.4 cm)
12.8" (32.3 cm) 13.8" (34.9 cm) 18.3" (46.4 cm) 18.3" (46.4 cm)
35.0 35.0 42.0 42.0
15.9 15.9 19.1 19.1
Double Cylinder Carts (Models #209 & #213) Part No. Description Height 782420 782421 782422 782423 782424 782425 782426 782427 782428 782480 782481 782482 782483 782484
209-10S Cylinder Cart w/Chain 209-10SB Cylinder Cart w/Bar 209-10P Cylinder Cart w/Chain 209-10PB Cylinder Cart w/Bar 209-14S Cylinder Cart w/Chain 209-14SB Cylinder Cart w/Bar 209-16P Cylinder Cart w/Chain 209-16PB Cylinder Cart w/Bar 209-16F Cylinder Cart w/Chain 213-14S Cylinder Cart w/Chain 213-14SB Cylinder Cart w/Bar 213-16P Cylinder Cart w/Chain 213-16PB Cylinder Cart w/Bar 213-16F Cylinder Cart w/Chain
43.6" (110.7 cm) 43.6" (110.7 cm) 43.6" (110.7 cm) 43.6" (110.7 cm) 43.6" (110.7 cm) 43.6" (110.7 cm) 43.6" (110.7 cm) 43.6" (110.7 cm) 43.6" (110.7 cm) 44.6" (113.3 cm) 44.6" (113.3 cm) 44.6" (113.3 cm) 44.6" (113.3 cm) 44.6" (113.3 cm)
Dimensions Depth 16.9" (42.9 cm) 16.9" (42.9 cm) 16.9" (42.9 cm) 16.9" (42.9 cm) 16.9" (42.9 cm) 16.9" (42.9 cm) 18.27" (46.4 cm) 18.27" (46.4 cm) 18.27" (46.4 cm) 20.3" (51.6 cm) 20.3" (51.6 cm) 22.1" (56.1 cm) 22.1" (56.1 cm) 22.1" (56.1 cm)
Width 28.0" (71.0 cm) 28.0" (71.0 cm) 29.0" (75.2 cm) 29.0" (75.2 cm) 28.0" (71.0 cm) 28.0" (71.0 cm) 32.5" (82.6 cm) 32.5" (82.6 cm) 32.5" (82.6 cm) 31.8" (80.8 cm) 31.8" (80.8 cm) 36.5" (92.7 cm) 36.5" (92.7 cm) 36.5" (92.7 cm)
Weight Lb Kg 48.0 49.0 40.0 41.0 47.0 48.0 53.0 54.0 53.0 53.0 55.0 59.0 61.0 59.0
21.8 23.3 18.2 18.6 21.4 21.8 24.1 24.5 24.1 24.0 25.0 26.8 27.7 26.8
Double Cylinder Carts with Lifting Eye and/or Fire Wall (Models #209 & #213) Part No. Description Height 782441 782443 782444 782491 782493 782495 782496 782497
209-14SB-L Cylinder Cart w/Divider 209-16PB-LF Cylinder Cart w/Firewall 209-16FB-LF Cylinder Cart w/Firewall 213-14SB-LF Cylinder Cart w/Firewall 213-14SB-L Cylinder Cart w/Divider 213-16PB-LF Cylinder Cart w/Firewall 213-16FB-LF Cylinder Cart w/Firewall 213-25PB-LF Cylinder Cart w/Firewall
66.0" (167.6 cm) 66.0" (167.6 cm) 66.0" (167.6 cm) 66.5" (168.9 cm) 66.5" (168.9 cm) 66.5" (168.9 cm) 66.5" (168.9 cm) 66.5" (168.9 cm)
Dimensions Depth 17.0" (43.2 cm) 18.4" (46.7 cm) 18.4" (46.7 cm) 20.5" (52.1 cm) 20.5" (52.1 cm) 22.1" (56.1 cm) 22.1" (56.1 cm) 27.1" (68.8 cm)
Width 27.5" (69.9 cm) 32.4" (82.3 cm) 32.4" (82.3 cm) 31.8" (80.8 cm) 31.8" (80.8 cm) 36.8" (93.5 cm) 36.8" (93.5 cm) 36.8" (93.5 cm)
Weight Lb Kg 69.0 75.5 74.0 100.0 84.0 109.0 108.0 152.0
31.3 34.2 33.6 45.5 38.1 49.4 49.1 69.1
CYLINDER CARTS
35
Cylinder Cart Specifications
Welding Cylinder Cart Wheel List Sumner cylinder carts come equipped with high quality wheels as specified below the photos on pages 31 through 33. The chart below lists wheel specifications and the carts on which they can be used.
Part No. Diameter Width Bore 779024 8" 1.75" 1/2" 779029 8" 2.00" 1/2" 779011 10" 2.75" 5/8" 779027 10" 3.5" 5/8" 779028 14" 1.75" 5/8" 779104 16" 4.8" 1" 779107 16" 4.8" 1" 780521 25" 4" 1 1/4"
Bearing Powder metal bushing Powder metal bushing Bronze bushing Bronze bushing Bronze bushing Powder metal bushing Powder metal bushing Bronze bushing
Description Semi-pneumatic Semi-pneumatic Semi-pneumatic Pneumatic Semi-pneumatic Flat free Pneumatic Pneumatic
7514 Alabonson Road Houston, Texas 77088
Sumner Manufacturing Co., Inc.
Load Capacity Fits Sumner Cart(s) 80 lb 108, 207, 208 800 lb 207, 208 400 lb 112, 209, 207, 208 350 lb 112, 209 150 lb 209, 213 380 lb 209, 213 380 lb 209, 213 800 lb 213
In Canada: 470 Collier MacMillan Drive, Unit 2 & 3 Cambridge, ON N1R 5Y7 voice: (519) 623-2300 fax: (519) 623-0744
voice: (281) 999-6900 fax: (281) 999-6966 In the UK:
www.sumner.com
Unit 16A Blackpole Trading Estate East Blackpole Road Worcester WR3 8SG, UK voice: (44) 01905 458333 fax: (44) 01905 458222 Copyright Š, 2009 Sumner Manufacturing Co., Inc.
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CYLINDER CARTS AND CONTACT INFORMATION