The World’s Most Productive Welding Torch
Re-setting Industry Standards In 1997 we set ourselves the objective of designing a Range of Mig torches that would challenge commonly accepted norms and go far beyond accepted boundaries. The initial design brief called for a range of torches that would challenge all internationally accepted brands on ergonomics, features, value and performance. After 6 years and an endless stream of prototypes we are at last able to launch the XP8 range of Mig torches. With patented gas flow technology the XP8 is truly XLS 1997
XP8 2003
the world’s most productive welding torch.
Tracy Parker, Group Managing Director 1
Contents What Makes XP8 Different
3
Features and Benefits
7
Torch Performance Parameters
11
Liner Specification
13
Torch Selection Chart
14
XP8 200A
15
XP8 300A
17
XP8 350A
19
XP8 400A
21
XP8 320W
23
XP8 450W
25
Alternate Ends
27
2
The World’s Most Productive Welding Torch
The XP8 is a fresh approach. It has been designed around today’s production environment, modern welding techniques and equipment. The XP8 will set new standards in design, innovation and performance.
What Makes XP8 Different? 80% Duty Cycle In recent years guidelines laid down by the European Standard EN60974-7 have served to harmonise global understanding of Mig welding torch performance. The ratings of European torches were traditionally based on a 5-minute cycle where a 60% duty cycle was defined as 3 minutes weld time and 2 minutes downtime. American torches were traditionally rated over a 10-minute cycle where a 60% duty cycle represents 6 minutes weld time and 4 minutes downtime. The new standards have resulted in the duty cycles of many European torch brands being downgraded in performance due to the extended welding period. Competitive pressures have also resulted in Mig torches becoming disposable items and whilst the user may save on initial cost, the loss of performance and durability is ultimately false economy. Duty cycles quoted by some manufacturers are at best misleading and often fictitious. In line with EN60974-7 a duty cycle of a torch specifies the number of minutes within a 10-minute period during which a welder can operate at a particular welding current and voltage. The XP8 air cooled torch models are rated at 80% and will weld continuously for 8 minutes at their given ratings. The XP8 water-cooled torches are rated at 100% duty cycle and will weld continuously.
Mixed Gas (80/20) Amps
kW
Duty Cycle
XP8-200A
200
6.0
80%
XP8-300A
300
8.7
80%
XP8-350A
350
10.5
80%
XP8-400A
400
12.0
80%
XP8-320W
320
9.6
100%
XP8-450W
450
15.8
100%
Model
In order to provide a more precise method of selecting the correct torch required for a given application and process we now quote the maximum rated output in kilowatts for each XP8 torch, an industry first.
3
Patented Gas Flow Technology The shielding gas in the XP8 is put to work to improve the cooling effect of the torch neck and front end consumable parts. On entering the rear of the neck the gas is separated from the conduit to flow directly over heat sink fins contained in the copper conductor before emerging at the base of the tip adaptor to directly force cool the contact tip.
Extended Consumable Life Expectancy Superior materials combined with stringent design and performance criteria have resulted in an entire range of consumables with dramatically improved life expectancy.
Contact Tip Life Comparative Data
Tregaskiss 500
Torch Models
MB 501 XP8 350 Bernard Q500 Tweco 5 0
10
20
30
Welding Hours @ rated duty and power
Superior Ergonomics The neck and handle geometries have been designed to give a neutral wrist position whilst welding to reduce the risk of RSI (Repetitive Strain Injury). The handle design is the most compact available and the handle grips are designed to prevent the torch slipping in the welders hand allowing him to relax his grip, further reducing strain. The knuckle joint and tapered support improve freedom of movement and give progressive support to the power cable allowing it to form a smooth curve into the handle and maximise wire feed.
4
How Parweld Patented Gas Flow Technology gives the ultimate in perfo At the heart of the product is the XP8 patented gas flow technology.
The technology has enabled an increase in both the operational amperage and duty cycle of the torches. Parweld XP8 air cooled torches are rated at 80% a performance level far beyond currently accepted boundaries. American and European ratings are now harmonised and are based on a 10 minute cycle. Torches have traditionally been specified at 60% duty cycle, ie welding continuously for 6 minutes and rested for 4 minutes. The XP8 air cooled torches weld continuously for 8 minutes representing a decrease in downtime of 50%.
Similar to the principles adopted in water cooled Mig torche
XP8 utilises a series of channels and apertures through whic
10
shielding gas passes to force cool all current conductive and
9
Minutes
Rest 8
Weld Time
7
reflective areas.
The shielding gas is separated from the coax conduit and p
6
over the swan neck conductor through a series of small cha
5
along the length. The channels have been mathema
4
60% Traditional
80% XP8
100% Water Cooled
calculated to balance the material mass required to carry c whilst providing the critical surface area required for the gas
Duty Cycle
as a cooling medium. Torch
Duty Cycle
Weld Period
Rest Period
Traditional Models
60%
6 minutes
4 minutes
XP8
80%
8 minutes
2 minutes
Note: All water-cooled torches are rated at 100%.
5
ormance
Contact Tip
PATENT PROTECTED
XP8 Contact Tips are manufactured from a high grade Chrome Zirconium Copper alloy. Extra length tips have been designed to ensure trouble free current transfer between the tip and electrode.
Thread Dual Contact Points
Tip Base
Maximum current transfer between the tip and tip adaptor is achieved with dual contact points.
es, the
ch the
Force Cooling
d heat
passed
annels
atically
In addition the lower 30% of the contact tip is
current
also force cooled by the gas stream.
to act
All factors contribute to the exceptional service life of the XP8 contact tip.
6
Setting New Standards in Design, Innovation and Performance Ergonomics Ground breaking design ergonomics The risk of Repetitive Strain Injury (RSI) is significantly reduced by the introduction of a double bend in the main conductor.
Nozzles Self insulated Cooler running necks High specification resin and sleeve assembly Push on
Swan Necks No more shorting Insulative properties prevent reflected heat transfer passing back through the neck. Shorting of the neck to the workpiece is now impossible. Lightweight Durable Robust Swan Necks Longer lasting Manufactured from the highest performance engineering polymers currently available.
Hanger Hook Easy to store Less prone to damage Encourages an efficient workspace
Necks are more impact resistant than metal clad necks.
Trigger Plug and Play High speed whip action reduces carbonisation. Tool free replacement Soft grip touch pad
Results of impact tests @ 4kg x 1m/sec. EN60974-7:2000 Impact Resistance
7
Modular Fit Concepts Tool Free Replacement
Switch Wires No more trapped wires Wires mount directly onto the swan neck.
The combination of the swan neck and cambered handle result in the torch body being offered to the work piece in a neutral wrist position.
Plug and Play
Swivel Joint Improved manoeuvrability
For the first time the total concept of plug and play has been achieved in the Mig torch industry. Handles No more tools
Small movements of the handle and neck is possible independent of the cable assembly.
Cable Supports Improved wire feed The perfect balance of freedom of movement and progressive support to the power cable is achieved.
Screwless design solutions Modular fit concepts Significantly reduces RSI
Handle Grips Soft grips prevent slippage and reduce welder wrist strain.
8
Cable Performance and Consistent Wire Feed Design ergonomics are not restricted to the front end of a Mig Torch exclusively. In order to maximise productivity careful consideration has been given to the very different requirements of reliable cable systems and the machine end of the XP8 torch. All XP8 cable assemblies have been specified for maximum reliability and service life whilst rear end systems have been designed to enable consistent feed ability, quick fault analysis and rapid serviceability.
No more melt
XP8 Hydroflex
TM
Cable Systems
High temperat resilient rubber reduces the ris associated w poor wate
Liquid cooled cable systems use high temperature resistant rubber cables which when combined with unique cable end geometries ensure leak free terminations. XP8 hydroflex cable systems outperform all PVC alternatives.
Rapid Fault Finding All cable components can be changed independently from the swan neck and gun plug body.
No more ‘Oetikers’ Tapered sealing seats on all water hose junctions. 9
No more cable ki
Independent wate system guarantees
TM
XP8 Hyperflex
Cable Systems
Air cooled cable assemblies offer outstanding flexibility and the highest heat and abrasion resistance of any known cable. Cable end and crimp systems ensure maximum conductivity whilst the outer jacket is constructed from cross linked polymers providing a tear proof jacket and a burn threshold of 375째C.
Feed Problems Irradicated Machine End support systems are formed in robust glass reinforced polymers which encase all conductive parts in accordance with EN60974-7. Extra length cable support systems ensure smooth and consistent wire feed at any machine mating angle whilst the adoption of simple snap fits at all mating parts provides rapid access for fault analysis. Rear End Cable Supports
Air Cooled
tdown
ure r jacket sks with er flow.
nking
r hose support s waterflow.
Need a Spare Every cable assembly over 300 amps carries two spare leads. Water Cooled
No more leaks Liner Systems Cable termination geometries and crimp systems guarantee seals.
High carbon steel standard liners for steel wires Tapered seat O ring seals Polyamide and neck liner systems for soft wires and high deposition applications Polyamide to drive roll pick up systems
No more leaks Tapered faces ensure a gas tight seal.
Gun Plug Bodies Spring loaded pins Guaranteed gas seals
10
Achieving The Ultimate In Productivity
XP8 is rated in Kilowattage – Why? Amperages and duty cycles alone are arbitrary measures of a torches capability. For a more accurate appreciation wire type, gas type, flow rate and open circuit voltage must all be taken into consideration. The XP8 is rated in Amps as a guideline but the Kilowattage requirement of a given application provides a far more accurate method for calculating torch selection. Kilowattage represents the total power rating required and is calculated as follows: Welding Amps x Welding Volts = kW 1000 (Amps x Volts = Watts , 1000 Watts = 1 kW)
How do I select a torch using Kilowattage? If a torch is required to weld at 300 Amps with an open circuit voltage of 34 volts the kilowattage is 10.2 kW. Ie Welding Amps 300 x Welding Volts 34 = 10.2 kW 1000 Ideal torches for the applications would therefore be the XP8 350A for an air cooled 80% duty requirement or the XP8 450W for a water cooled 100% application.
Torch selector table for mild steel wires (80/20) Argon/CO2 shielding gas. Mixed Gas (80/20) Duty
Maximum
Amps
Kw
Cycle
Wire Size
XP8-200A
200
6.0
80%
1.2mm
XP8-300A
300
8.7
80%
1.2mm
XP8-350A
350
10.5
80%
1.6mm
XP8-400A
400
12.0
80%
2.4mm
XP8-320W
320
9.6
100%
1.6mm
XP8-450W
450
15.8
100%
2.4mm
Model
Note: All ratings quoted are based on a nominal gas flow of 18lpm.
Will the gas I use affect the performance of the torch? The simple answer is yes. The use of different gas types can have a marked effect on the performance of air cooled torches. Generally the higher the content of CO2 in the shielding gas the better the performance of the Mig torch.
11
Table to show the affect on XP8 performance when using alternate gas types Mixed Gas (80/20)
Mixed Gas (95/5)
100% CO2
Model
Amps
kW
Amps
kW
Amps
kW
XP8-200
200
6.0
200
6.0
260
7.8
XP8-300
300
8.7
280
8.4
375
11.7
XP8-350
350
10.5
300
9.0
425
14.9
XP8-400
400
12.0
300
9.0
480
17.2
XP8-320W
320
9.6
320
9.6
320
9.6
XP8-450W
450
15.8
450
15.8
450
15.8
Note: All ratings are based on a nominal gas flow of 18lpm. A lower gas flow will result in an increase in working temperature but it will not have any adverse affect as long as the gas flow is within the accepted limits for the welding amperage.
Will the wire type affect the performance of the torch? Basically yes, but not to the same extent as changes in any other variables. Table to show the affect on XP8 performance when using alternate wire types Steel Wire (80/20)
Aluminium Wire (100% AR)
Cored Wire (80/20)
Model
Cycle
Amps
kW
Amps
kW
Amps
kW
XP8-200
80%
200
6.0
200
6.0
200
6.2
XP8-300
80%
300
8.7
280
8.4
300
9.3
XP8-350
80%
350
10.5
300
9.0
350
10.5
XP8-400
80%
400
12.0
300
9.0
400
12.0
XP8-320W
100%
320
9.6
320
9.6
320
9.6
XP8-450W
100%
450
15.8
450
15.8
450
15.8
Will a pulse welding process affect the performance of the torch? The affect of pulse welding on all air cooled torches is dramatic. In the XP8 the affect is similar for all wire types when using a pulse process. Table to show the affect on XP8 performance when using pulse welding Mixed Gas (95/5) Model
Amps
kW
Duty Cycle
XP8-200
200
6.0
80%
XP8-300
260
9.0
80%
XP8-350
260
9.0
80%
XP8-400
260
9.0
80%
XP8-320W
320
9.6
100%
XP8-450W
450
15.8
100%
12
The Right Liner For The Job
Liner performance is subject to many process variables, torch length, wire size, rigidity of liner material, surface characteristics of filler metal, the severity of cable kinkages, the duty cycle and heat generation of the process. Ideally a liner should be as stiff as possible, maintain a tight tolerance over the electrode material without removing surface deposits or causing it to jar, and not suffer undue wear and tear as a reaction to the surface characteristics of the wire. There are three liner types available for the XP8.
High Tensile Steel Liner Ideal for General Purpose Wires Manufactured using carbon steel the XP8 standard liner gives good wire feeding performance on general purpose welding wires including flux and metal-cored wires.
Polyamide Liner with Steel Neck Liner Ideal for Hard Wires and High Deposition Applications Manufactured using polyamide, this liner is fitted with a floating collet arrangement at the back end, which allows the liner to be inserted all the way to the feed rollers. The polyamide construction is ideal for feeding hard wires such as Chrome and Nickel alloys and also general-purpose wires at high speed where consistent smooth wire feed is essential. The Steel Neck liner resists wear and heat in the neck area.
Polyamide Liner with Copper Neck Liner Ideal for Soft Wires Manufactured using polyamide this liner is also fitted with a floating collet allowing the liner to be inserted all the way to the feed rollers. The polyamide construction is ideal for feeding soft wires such as Aluminium and Copper alloys. The Copper Neck liner resists wear and heat in the neck area.
Liner Recommendation Chart Wire Types
Liner Types
General Purpose Wires
High Tensile Steel Liner
Hard Wires/High Deposition Applications
Polyamide with Steel Neck Liner
Soft Wires
Polyamide with Copper Neck Liner
13
XP8 – Everything’s Possible
XP8 200A
XP8 300A
200A, 6kW Mixed Gas 0.6mm to 1.2mm wire 80% duty cycle
XP8 350A
300A, 8.7kW Mixed Gas 0.8mm to 1.2mm wire 80% duty cycle
XP8 400A
XP8 320W
400A, 12kW Mixed Gas 1.0mm to 2.4mm wire 80% duty cycle
350A, 10.5kW Mixed Gas 1.0mm to 1.6mm wire 80% duty cycle
XP8 450W
320A, 9.6kW Mixed Gas 0.6mm to 1.6mm wire 100% duty cycle
450A, 15.8kW Mixed Gas 1.0mm to 2.4mm wire 100% duty cycle
Torch Selector Chart XP8 450W
Torch model
XP8 400A XP8 350A XP8 320W Pulse Welding Standard Welding
XP8 300A XP8 200A
Wire size
2.4mm 1.6mm 1.2mm 0.8mm Amps kW
1.0mm
100 2
200 5
300 7
400 10
12
500 Amps 16
20kW
14
200A Rating: 200A, 6kW, Mixed Gas (80/20), EN60974-7 @ 80% Duty Cycle. 0.6mm to 1.2mm wire
9 4
5
3 2 10
11 1
6
B 12 A
7
8
Description 3m/10ft
21
XP200A-30E
XP200A-40E
XP200A-50E
Welding Torch c/w Tweco Fitting
XP200A-30T
XP200A-40T
XP200A-50T
Welding Torch c/w Miller Fitting
XP200A-30M
XP200A-40M
XP200A-50M
Welding Torch c/w Lincoln Fitting
XP200A-30L
XP200A-40L
XP200A-50L
Welding Torch c/w Hobart Fitting
XP200A-30H
XP200A-40H
XP200A-50H
19
20
C
21 D 15
5m/16ft
Welding Torch c/w Euro Fitting
18
22
Part Number 4m/13ft
16 17
14 15 5
13
NOZZLE DIMENSIONS
PART NO.
BORE (B)
XP2002-10 XP2002-13 XP2002-16 XP2002-19 XP2002-16L XP2002-19L
10mm ~ 3/8" 13mm ~ 1/2" 16mm ~ 5/8" 19mm ~ 3/4" 16mm ~ 5/8" 19mm ~ 3/4"
PART NO.
WIRE SIZE
XP2003-06 XP2003-08 XP2003-09 XP2003-10 XP2003-12 XP2003-10A XP2003-12A
0.6mm ~ 0.023" 0.8mm ~ 0.030" 0.9mm ~ 0.035" 1.0mm ~ 0.040" 1.2mm ~ 0.045" 1.0mm ~ 0.040" 1.2mm ~ 0.045"
LENGTH (L) mm
TIP RECESS
65.0
FLUSH
67.5
2.5mm ~ 3/32"
71.5
6.5mm ~ 1/4"
THREAD (T)
DIAMETER (D) mm
DIAMETER (D) HEAD SIZE (H) mm mm
B
L
D
Note: Standard nozzles give a tip recess of 2.5mm which is ideal for the majority of welding applications. The long series nozzles have a 6.5mm recess which should be used for core wire welding, pulse welding and high amperage welding requiring long wire stick outs.
24.5
19.0
LENGTH (L) mm
MATERIAL
H
TIP DIMENSIONS
L
D T
M8 x 1.25
8.0
38.0
Components
Nozzles Part Number A XP2002-10
XP2002-13 XP2002-16* XP2002-19 XP2002-16L XP2002-19L
Part Number XP2003-08 XP2003-09 XP2003-10* XP2003-12 XP2003-10A XP2003-12A
Conical Nozzle 10mm / 3/8" Conical Nozzle 13mm / 1/2" Tapered Nozzle 16mm / 5/8" Tapered Nozzle 19mm / 3/4" Tapered Nozzle 16mm / 5/8" – Extended Tapered Nozzle 19mm / 3/4" – Extended
Description Contact Tip 0.6mm / 0.023" M8 CuCrZr Contact Tip 0.8mm / 0.030" M8 CuCrZr Contact Tip 0.9mm / 0.035" M8 CuCrZr Contact Tip 1.0mm / 0.040" M8 CuCrZr Contact Tip 1.2mm / 0.045" M8 CuCrZr Contact Tip 1.0mm / 0.040" Aluminium M8 CuCrZr Contact Tip 1.2mm / 0.045" Aluminium M8 CuCrZr
Liners Part Number C XP2024-09-30
XP2024-09-40 XP2024-09-50 XP2024-12-30* XP2024-12-40* XP2024-12-50* D XP2024PC-12-30 XP2024PC-12-40 XP2024PC-12-50 XP2024PS-12-30 XP2024PS-12-40 XP2024PS-12-50
Part Number
Description
Contact Tips B XP2003-06
CuCrZr
Note: When using aluminium wires, core wires, pulse or high deposition applications it is recommended to use an A Series Contact Tip (ie XP2003-10A for 1.0mm wire).
Description Steel Liner 0.6mm / 0.023" - 0.9mm / 0.035" x 3m / 10ft Steel Liner 0.6mm / 0.023" - 0.9mm / 0.035" x 4m / 13ft Steel Liner 0.6mm / 0.023" - 0.9mm / 0.035" x 5m / 16ft Steel Liner 1.0mm / 0.040" - 1.2mm / 0.045" x 3m / 10ft Steel Liner 1.0mm / 0.040" - 1.2mm / 0.045" x 4m / 13ft Steel Liner 1.0mm / 0.040" - 1.2mm / 0.045" x 5m / 16ft Polyamide - Copper Liner 0.8 / 0.030" - 1.2mm / 0.045" x 3m / 10ft Polyamide - Copper Liner 0.8 / 0.030" - 1.2mm / 0.045" x 4m / 13ft Polyamide - Copper Liner 0.8 / 0.030" - 1.2mm / 0.045" x 5m / 16ft Polyamide - Steel Liner 0.8 / 0.030" - 1.2mm / 0.045" x 3m / 10ft Polyamide - Steel Liner 0.8 / 0.030" - 1.2mm / 0.045" x 4m / 13ft Polyamide - Steel Liner 0.8 / 0.030" - 1.2mm / 0.045" x 5m / 16ft
Description
XP2004B* Diffuser – Moulded XP2004C Diffuser – Ceramic 2 XP2005* Head Assembly 3 XP2006B* Heat Shield 4 XP2001 Swan Neck 5 XP2016 Lock Nut M12 6 XP2008 Ball Joint and Cable Support 7 XP2009 Handle Lock Nut 8 XP2010-30 Cable Assembly x 3m / 10ft XP2010-40 Cable Assembly x 4m / 13ft XP2010-50 Cable Assembly x 5m / 16ft 9 XP2011 Cable Terminal – Female 10 XP2012 Handle Kit c/w Lock Nut 11 XP2013 Hanger Hook 12 XP2014 Trigger 13 XP2017 Cable Support 14 XP2015 Cable Terminal – Male 15 XP2018 A/C Gun Plug Housing c/w Nut 16 XP2019 Gun Plug Screw 17 XP2020 Gun Plug Nut 18 XP2021 Gun Plug Terminal 19 XP2022 A/C Gun Plug Body 20 XP2023 Gun Plug Body O Ring 21 XP2025 Liner Nipple O Ring 22 XP2026 Liner Retaining Nut *Denotes Standard Build 1
16
300A Rating: 300A, 8.7kW, Mixed Gas (80/20), EN60974-7 @ 80% Duty Cycle. 0.8mm to 1.2mm wires 12 8
7
5 3 6 1
13
14
4 9
15 C 2 A
D
10
11
B
Description 3m/10ft
Part Number 4m/13ft
5m/16ft
Welding Torch c/w Euro Fitting
XP300A-30E
XP300A-40E
XP300A-50E
Welding Torch c/w Tweco Fitting
XP300A-30T
XP300A-40T
XP300A-50T
Welding Torch c/w Miller Fitting
XP300A-30M
XP300A-40M
XP300A-50M
Welding Torch c/w Lincoln Fitting
XP300A-30L
XP300A-40L
XP300A-50L
Welding Torch c/w Hobart Fitting
XP300A-30H
XP300A-40H
XP300A-50H
16
17 22
20 21
26
23
24
25 E
25 F 17
18 19 8
NOZZLE DIMENSIONS
PART NO.
BORE (B)
H
XP2002-10 XP2002-13 XP2002-16 XP2002-19 XP2002-16L XP2002-19L XP3002-13 XP3002-16 XP3002-19 XP3002-16L XP3002-19L
10mm ~ 3/8" 13mm ~ 1/2" 16mm ~ 5/8" 19mm ~ 3/4" 16mm ~ 5/8" 19mm ~ 3/4" 13mm ~ 1/2" 16mm ~ 5/8" 19mm ~ 3/4" 16mm ~ 5/8" 19mm ~ 3/4"
TIP DIMENSIONS
PART NO.
WIRE SIZE
XP2003-09 XP2003-10 XP2003-12 XP2003-13 XP2003-10A XP2003-12A XP3003-10 XP3003-12 XP3003-13 XP3003-16 XP3003-10A XP3003-12A
0.9mm ~ 0.035" 1.0mm ~ 0.040" 1.2mm ~ 0.045" 1.3mm ~ 0.052" 1.0mm ~ 0.040" 1.2mm ~ 0.045" 1.0mm ~ 0.040" 1.2mm ~ 0.045" 1.3mm ~ 0.052" 1.6mm ~ 0.063" 1.0mm ~ 0.040" 1.2mm ~ 0.045"
B
L
D
L
D T
LENGTH (L) mm
TIP RECESS
65.0
FLUSH
67.5
2.5mm ~ 3/32"
75.0
6.5mm ~ 1/4"
75.0
3.0mm ~ 1/8"
78.5
6.5mm ~ 1/4"
THREAD (T)
DIAMETER (D) mm
M8 x 1.25
8.0
DIAMETER (D) HEAD SIZE (H) mm mm
24.5
19.0
27.0
21.0
LENGTH (L) mm
MATERIAL
A XP2002-10
XP2002-13 XP2002-16* XP2002-19 XP2002-16L XP2002-19L B XP3002-13 XP3002-16 XP3002-19 XP3002-16L XP3002-19L
CuCrZr
M10 x 1.5
10.0
45.0
Components
Part Number XP2003-09 XP2003-10* XP2003-12 XP2003-10A XP2003-12A D XP3003-08 XP3003-09 XP3003-10 XP3003-12 XP3003-10A XP3003-12A
Conical Nozzle 10mm / 3/8" Conical Nozzle 13mm / 1/2" Tapered Nozzle 16mm / 5/8" Tapered Nozzle 19mm / 3/4" Tapered Nozzle 16mm / 5/8" - Extended Tapered Nozzle 19mm / 3/4" - Extended Conical Nozzle 13mm / 1/2" Tapered Nozzle 16mm / 5/8" Tapered Nozzle 19mm / 3/4" Tapered Nozzle 16mm / 5/8" - Extended Tapered Nozzle 19mm / 3/4" - Extended
Description Contact Tip 0.8mm / 0.030" M8 CuCrZr Contact Tip 0.9mm / 0.035" M8 CuCrZr Contact Tip 1.0mm / 0.040" M8 CuCrZr Contact Tip 1.2mm / 0.045" M8 CuCrZr Contact Tip 1.0mm / 0.040" Aluminium M8 CuCrZr Contact Tip 1.2mm / 0.045" Aluminium M8 CuCrZr Contact Tip 0.8mm / 0.030" M10 CuCrZr Contact Tip 0.9mm / 0.035" M10 CuCrZr Contact Tip 1.0mm / 0.040" M10 CuCrZr Contact Tip 1.2mm / 0.045" M10 CuCrZr Contact Tip 1.0mm / 0.040" Aluminium M10 CuCrZr Contact Tip 1.2mm / 0.045" Aluminium M10 CuCrZr
Liners Part Number E XP2024-09-30
XP2024-09-40 XP2024-09-50 XP2024-12-30* XP2024-12-40* XP2024-12-50* F XP2024PC-12-30 XP2024PC-12-40 XP2024PC-12-50 XP2024PS-12-30 XP2024PS-12-40 XP2024PS-12-50
Part Number
Description
Contact Tips C XP2003-08
Note: When using aluminium wires, core wires, pulse or high deposition applications it is recommended to use an A Series Contact Tip (ie XP2003-10A for 1.0mm wire).
38.0
Nozzles Part Number
Note: Standard nozzles give a tip recess of 2.5mm or 3.0mm which is ideal for the majority of welding applications. The long series nozzles have a 6.5mm recess which should be used for core wire welding, pulse welding and high amperage welding requiring long wire stick outs. Torches are shipped with standard consumables, however when using the torch at its maximum rating or for pulse welding it is recommended that you use HD consumables for improved performance and consumable life.
Description
1
XP2004C* Diffuser - Ceramic 2 XP3004C Diffuser - Ceramic 3 XP2005* Head Assembly – M8 Tips 4 XP3005 Head Assembly – M10 Tips 5 XP2006B* Heat Shield – M8 Head 6 XP3006B Heat Shield – M8 Head 7 XP3001 Swan Neck 8 XP2016 Lock Nut M12 9 XP3008 Ball Joint and Cable Support 10 XP2009 Handle Lock Nut 11 XP3010-30 Cable Assembly x 3m XP3010-40 Cable Assembly x 4m XP3010-50 Cable Assembly x 5m 12 XP2011 Cable Terminal - Female 13 XP2012 Handle Kit c/w Lock Nut 14 XP2013 Hanger Hook 15 XP2014 Trigger 16 XP3017 Cable Support 17 XP3027 Cable Support Nut 18 XP2015 Cable Terminal - Male 19 XP2018 A/C Gun Plug Housing c/w Nut 20 XP2019 Gun Plug Screw 21 XP2020 Gun Plug Nut 22 XP2021 Gun Plug Terminal 23 XP2022 A/C Gun Plug Body 24 XP2023 Gun Plug Body O Ring 25 XP2025 Liner Nipple O Ring 26 XP2026 Liner Retaining Nut * Denotes Standard Build
Description Steel Liner 0.6mm / 0.023" - 0.9mm / 0.035" x 3m / 10ft Steel Liner 0.6mm / 0.023" - 0.9mm / 0.035" x 4m / 13ft Steel Liner 0.6mm / 0.023" - 0.9mm / 0.035" x 5m / 16ft Steel Liner 1.0mm / 0.040" - 1.2mm / 0.045" x 3m / 10ft Steel Liner 1.0mm / 0.040" - 1.2mm / 0.045" x 4m / 13ft Steel Liner 1.0mm / 0.040" - 1.2mm / 0.045" x 5m / 16ft Polyamide - Copper Liner 0.8 / 0.030" - 1.2mm / 0.045" x 3m / 10ft Polyamide - Copper Liner 0.8 / 0.030" - 1.2mm / 0.045" x 4m / 13ft Polyamide - Copper Liner 0.8 / 0.030" - 1.2mm / 0.045" x 5m / 16ft Polyamide - Steel Liner 0.8 / 0.030" - 1.2mm / 0.045" x 3m / 10ft Polyamide - Steel Liner 0.8 / 0.030" - 1.2mm / 0.045" x 4m / 13ft Polyamide - Steel Liner 0.8 / 0.030" - 1.2mm / 0.045" x 5m / 16ft
Note: For Flux Core Wire 1.6mm Liner is recommended. Part Number XP2024-16-30.
18
350A Rating: 350A, 10.5kW, Mixed Gas (80/20), EN60974-7 @ 80% Duty Cycle. 1.0mm to 1.6mm wires 9 5
4
3 2
10
11 1 B
6
12
A 7
8
Description 3m/10ft
Part Number 4m/13ft
5m/16ft
Welding Torch c/w Euro Fitting
XP350A-30E
XP350A-40E
XP350A-50E
Welding Torch c/w Tweco Fitting
XP350A-30T
XP350A-40T
XP350A-50T
Welding Torch c/w Miller Fitting
XP350A-30M
XP350A-40M
XP350A-50M
Welding Torch c/w Lincoln Fitting
XP350A-30L
XP350A-40L
XP350A-50L
Welding Torch c/w Hobart Fitting
XP350A-30H
XP350A-40H
XP350A-50H
13
14 20
18 19
24
21
22
23 C
23 D 19
15 17 16
NOZZLE DIMENSIONS
PART NO.
BORE (B)
LENGTH (L) mm
TIP RECESS
DIAMETER (D) HEAD SIZE (H) mm mm Note: Standard nozzles give a tip recess of 3.0mm which is ideal for the majority of welding applications. The long series nozzles have a 6.5mm recess which should be used for core wire welding, pulse welding and high amperage welding requiring long wire stick outs.
B
L
D
XP3002-13 XP3002-16 XP3002-19 XP3002-16L XP3002-19L
13mm ~ 1/2" 16mm ~ 5/8" 19mm ~ 3/4" 16mm ~ 5/8" 19mm ~ 3/4"
PART NO.
WIRE SIZE
XP3003-10 XP3003-12 XP3003-13 XP3003-16 XP3003-10A XP3003-12A
1.0mm ~ 0.040" 1.2mm ~ 0.045" 1.3mm ~ 0.052" 1.6mm ~ 0.063" 1.0mm ~ 0.040" 1.2mm ~ 0.045"
75.0
3.0mm ~ 1/8"
78.5
6.5mm ~ 1/4"
THREAD (T)
DIAMETER (D) mm
27.0
21.0
LENGTH (L) mm
MATERIAL
H
TIP DIMENSIONS
L
D T
M10 x 1.5
10.0
45.0
Components
Nozzles Part Number A XP3002-13
XP3002-16* XP3002-19 XP3002-16L XP3002-19L
Part Number XP3003-12* XP3003-13 XP3003-16 XP3003-10A XP3003-12A
Conical Nozzle 13mm / 1/2" Tapered Nozzle 16mm / 5/8" Tapered Nozzle 19mm / 3/4" Tapered Nozzle 16mm / 5/8" - Extended Tapered Nozzle 19mm / 3/4" - Extended
Description Contact Tip 1.0mm / 0.040" M10 CuCrZr Contact Tip 1.2mm / 0.045" M10 CuCrZr Contact Tip 1.3mm / 0.052" M10 CuCrZr Contact Tip 1.6mm / 0.063" M10 CuCrZr Contact Tip 1.0mm / 0.040" Aluminium M10 CuCrZr Contact Tip 1.2mm / 0.045" Aluminium M10 CuCrZr
Liners Part Number C XP3524-12-30*
XP3524-12-40* XP3524-12-50* XP3524-16-30 XP3524-16-40 XP3524-16-50 D XP2024PC-12-30 XP2024PC-12-40 XP2024PC-12-50 XP3524PC-16-30 XP3524PC-16-40 XP3524PC-16-50 XP2024PS-12-30 XP2024PS-12-40 XP2024PS-12-50 XP3524PS-16-30 XP3524PS-16-40 XP3524PS-16-50
Part Number
Description
Contact Tips B XP3003-10
CuCrZr
Note: When using aluminium wires, core wires, pulse or high deposition applications it is recommended to use an A Series Contact Tip (ie XP2003-12A for 1.2mm wire).
Description Steel Liner 1.0mm / 0.040" - 1.2mm / 0.045" x 3m / 10ft Steel Liner 1.0mm / 0.040" - 1.2mm / 0.045" x 4m / 13ft Steel Liner 1.0mm / 0.040" - 1.2mm / 0.045" x 5m / 16ft Steel Liner 1.6mm / 0.063" x 3m / 10ft Steel Liner 1.6mm / 0.063" x 4m / 13ft Steel Liner 1.6mm / 0.063" x 5m / 16ft Polyamide - Copper Liner 0.8 / 0.030" - 1.2mm / 0.045" x 3m / 10ft Polyamide - Copper Liner 0.8 / 0.030" - 1.2mm / 0.045" x 4m / 13ft Polyamide - Copper Liner 0.8 / 0.030" - 1.2mm / 0.045" x 5m / 16ft Polyamide - Copper Liner 1.2 / 0.045" - 1.6mm / 0.063" x 3m / 10ft Polyamide - Copper Liner 1.2 / 0.045" - 1.6mm / 0.063" x 4m / 13ft Polyamide - Copper Liner 1.2 / 0.045" - 1.6mm / 0.063" x 5m / 16ft Polyamide - Steel Liner 0.8 / 0.030" - 1.2mm / 0.045" x 3m / 10ft Polyamide - Steel Liner 0.8 / 0.030" - 1.2mm / 0.045" x 4m / 13ft Polyamide - Steel Liner 0.8 / 0.030" - 1.2mm / 0.045" x 5m / 16ft Polyamide - Steel Liner 1.2 / 0.045" - 1.6mm / 0.063" x 3m / 10ft Polyamide - Steel Liner 1.2 / 0.045" - 1.6mm / 0.063" x 4m / 13ft Polyamide - Steel Liner 1.2 / 0.045" - 1.6mm / 0.063" x 5m / 16ft
Description
XP3004C* Diffuser - Ceramic 2 XP3505* Head Assembly 3 XP3506B* Heat Shield 4 XP3501 Swan Neck 5 XP3507 Lock Nut M14 6 XP3008 Ball Joint and Cable Support 7 XP2009 Handle Lock Nut 8 XP3510-30 Cable Assembly x 3m XP3510-40 Cable Assembly x 4m XP3510-50 Cable Assembly x 5m 9 XP2011 Cable Terminal - Female 10 XP2012 Handle Kit c/w Lock Nut 11 XP2013 Hanger Hook 12 XP2014 Trigger 13 XP3017 Cable Support 14 XP3027 Cable Support Nut 15 XP2015 Cable Terminal - Male 16 XP2016 Lock Nut M12 17 XP2018 A/C Gun Plug Housing c/w Nut 18 XP2019 Gun Plug Screw 19 XP2020 Gun Plug Nut 20 XP2021 Gun Plug Terminal 21 XP2022 A/C Gun Plug Body 22 XP2023 Gun Plug Body O Ring 23 XP2025 Liner Nipple O Ring 24 XP2026 Liner Retaining Nut * Denotes Standard Build 1
20
400A Rating: 400A, 12kW, Mixed Gas (80/20), EN60974-7 @ 80% Duty Cycle. 1.0mm to 2.4mm wires 9 4 5
3 2
10 11
1 6
12
B
A 7
8
Description 3m/10ft
Part Number 4m/13ft
5m/16ft
Welding Torch c/w Euro Fitting
XP400A-30E
XP400A-40E
XP400A-50E
Welding Torch c/w Tweco Fitting
XP400A-30T
XP400A-40T
XP400A-50T
Welding Torch c/w Miller Fitting
XP400A-30M
XP400A-40M
XP400A-50M
Welding Torch c/w Lincoln Fitting
XP400A-30L
XP400A-40L
XP400A-50L
Welding Torch c/w Hobart Fitting
XP400A-30H
XP400A-40H
XP400A-50H
13
14
19 24
21
22
23 C
23 D 21
15
18
20
17 16
NOZZLE DIMENSIONS
PART NO.
BORE (B)
LENGTH (L) mm
TIP RECESS
DIAMETER (D) HEAD SIZE (H) mm mm Note: Standard nozzles give a tip recess of 3.0mm which is ideal for the majority of welding applications. The long series nozzles have a 6.5mm recess which should be used for core wire welding, pulse welding and high amperage welding requiring long wire stick outs.
B
L
D
XP3002-13 XP3002-16 XP3002-19 XP3002-16L XP3002-19L
13mm ~ 1/2" 16mm ~ 5/8" 19mm ~ 3/4" 16mm ~ 5/8" 19mm ~ 3/4"
PART NO.
WIRE SIZE
XP3003-12 XP3003-13 XP3003-16 XP3003-20 XP3003-24 XP3003-10A XP3003-12A
1.2mm ~ 0.045" 1.3mm ~ 0.052" 1.6mm ~ 0.063" 2.0mm ~ 0.080" 2.4mm ~ 0.095" 1.0mm ~ 0.040" 1.2mm ~ 0.045"
75.0
3.0mm ~ 1/8"
78.5
6.5mm ~ 1/4"
THREAD (T)
DIAMETER (D) mm
27.0
21.0
LENGTH (L) mm
MATERIAL
H
TIP DIMENSIONS
L
D T
M10 x 1.5
10.0
45.0
Components
Nozzles Part Number A XP3002-13
XP3002-16* XP3002-19 XP3002-16L XP3002-19L
Part Number XP3003-13 XP3003-16 XP3003-20 XP3003-24 XP3003-10A XP3003-12A
Conical Nozzle 13mm / 1/2" Tapered Nozzle 16mm / 5/8" Tapered Nozzle 19mm / 3/4" Tapered Nozzle 16mm / 5/8" - Extended Tapered Nozzle 19mm / 3/4" - Extended
Description Contact Tip 1.2mm / 0.045" M10 CuCrZr Contact Tip 1.3mm / 0.052" M10 CuCrZr Contact Tip 1.6mm / 0.063" M10 CuCrZr Contact Tip 2.0mm / 0.080" M10 CuCrZr Contact Tip 2.4mm / 0.095" M10 CuCrZr Contact Tip 1.0mm / 0.040" Aluminium M10 CuCrZr Contact Tip 1.2mm / 0.045" Aluminium M10 CuCrZr
Liners Part Number C XP3524-12-30*
XP3524-12-40* XP3524-12-50* XP3524-16-30 XP3524-16-40 XP3524-16-50 XP4024-24-30 XP4024-24-40 XP4024-24-50 D XP3524PC-16-30 XP3524PC-16-40 XP3524PC-16-50 XP4024PC-20-30 XP4024PC-20-40 XP4024PC-20-50 XP3524PS-16-30 XP3524PS-16-40 XP3524PS-16-50 XP4024PS-20-30 XP4024PS-20-40 XP4024PS-20-50 XP3524PS-16-40 XP3524PS-16-50 XP4024PS-20-30 XP4024PS-20-40 XP4024PS-20-50
Part Number
Description
Contact Tips B XP3003-12*
CuCrZr
Note: When using aluminium wires, core wires, pulse or high deposition applications it is recommended to use an A Series Contact Tip (ie XP2003-12A for 1.2mm wire).
Description Steel Liner 1.0mm / 0.040" - 1.2mm / 0.045" x 3m / 10ft Steel Liner 1.0mm / 0.040" - 1.2mm / 0.045" x 4m / 13ft Steel Liner 1.0mm / 0.040" - 1.2mm / 0.045" x 5m / 16ft Steel Liner 1.6mm / 0.063" x 3m / 10ft Steel Liner 1.6mm / 0.063" x 4m / 13ft Steel Liner 1.6mm / 0.063" x 5m / 16ft Steel Liner 2.0mm / 0.080" - 2.4mm / 0.095" x 3m / 10ft Steel Liner 2.0mm / 0.080" - 2.4mm / 0.095" x 4m / 13ft Steel Liner 2.0mm / 0.080" - 2.4mm / 0.095" x 5m / 16ft Polyamide - Copper Liner 1.2 / 0.045" - 1.6mm / 0.063" x 3m / 10ft Polyamide - Copper Liner 1.2 / 0.045" - 1.6mm / 0.063" x 4m / 13ft Polyamide - Copper Liner 1.2 / 0.045" - 1.6mm / 0.063" x 5m / 16ft Polyamide - Copper Liner 1.6 / 0.063" - 2.0mm / 0.080" x 3m / 10ft Polyamide - Copper Liner 1.6 / 0.063" - 2.0mm / 0.080" x 4m / 13ft Polyamide - Copper Liner 1.6 / 0.063" - 2.0mm / 0.080" x 5m / 16ft Polyamide - Steel Liner 1.2 / 0.045" - 1.6mm / 0.063" x 3m / 10ft Polyamide - Steel Liner 1.2 / 0.045" - 1.6mm / 0.063" x 4m / 13ft Polyamide - Steel Liner 1.2 / 0.045" - 1.6mm / 0.063" x 5m / 16ft Polyamide - Steel Liner 1.6 / 0.063" - 2.0mm / 0.080" x 3m / 10ft Polyamide - Steel Liner 1.6 / 0.063" - 2.0mm / 0.080" x 4m / 13ft Polyamide - Steel Liner 1.6 / 0.063" - 2.0mm / 0.080" x 5m / 16ft Polyamide - Steel Liner 1.2 / 0.045" - 1.6mm / 0.063" x 4m / 13ft Polyamide - Steel Liner 1.2 / 0.045" - 1.6mm / 0.063" x 5m / 16ft Polyamide - Steel Liner 1.6 / 0.063" - 2.0mm / 0.080" x 3m / 10ft Polyamide - Steel Liner 1.6 / 0.063" - 2.0mm / 0.080" x 4m / 13ft Polyamide - Steel Liner 1.6 / 0.063" - 2.0mm / 0.080" x 5m / 16ft
Description
1 2 3 4 5 6 7 8
XP3004C* Diffuser - Ceramic XP3505* Head Assembly XP3506B* Heat Shield - Moulded XP4001 Swan Neck XP3507 Lock Nut M14 XP4008 Ball Joint and Cable Support XP2009 Handle Lock Nut XP4010-30 Cable Assembly x 3m XP4010-40 Cable Assembly x 4m XP4010-50 Cable Assembly x 5m 9 XP2011 Cable Terminal - Female 10 XP2012 Handle Kit c/w Lock Nut 11 XP2013 Hanger Hook 12 XP2014 Trigger 13 XP3017 Cable Support 14 XP3027 Cable Support Nut 15 XP2015 Cable Terminal - Male 16 XP2016 Lock Nut M12 17 XP2018 A/C Gun Plug Housing c/w Nut 18 XP2019 Gun Plug Screw 19 XP2020 Gun Plug Nut 20 XP2021 Gun Plug Terminal 21 XP2022 A/C Gun Plug Body 22 XP2023 Gun Plug Body O Ring 23 XP2025 Liner Nipple O Ring 24 XP2026 Liner Retaining Nut * Denotes Standard Build
22
320W Rating: 320A, 9.6kW, Mixed Gas (80/20), EN60974-7 @ 100% Duty Cycle. 0.8mm to 1.6mm wires 8
14
7 9
13
12 11
5 10
18
15
3 6 1
16
4 19
C
2 20
A
17
D
B 21
Description 3m/10ft
Part Number 4m/13ft
5m/16ft
Welding Torch c/w Euro Fitting
XP320W-30E
XP320W-40E
Welding Torch c/w Tweco Fitting
XP320W-30T
XP320W-40T
XP320W-50T
Welding Torch c/w Miller Fitting
XP320W-30M
XP320W-40M
XP320W-50M
Welding Torch c/w Lincoln Fitting
XP320W-30L
XP320W-40L
XP320W-50L
25
XP320W-50E
26 22
<
IN
<
28
35
34
24
32
33
E
8 31 34 F
23
<
29
30
27
23
NOZZLE DIMENSIONS
PART NO.
BORE (B)
H
XP2002-10 XP2002-13 XP2002-16 XP2002-19 XP2002-16L XP2002-19L XP3002-13 XP3002-16 XP3002-19 XP3002-16L XP3002-19L
10mm ~ 3/8" 13mm ~ 1/2" 16mm ~ 5/8" 19mm ~ 3/4" 16mm ~ 5/8" 19mm ~ 3/4" 13mm ~ 1/2" 16mm ~ 5/8" 19mm ~ 3/4" 16mm ~ 5/8" 19mm ~ 3/4"
TIP DIMENSIONS
PART NO.
WIRE SIZE
XP2003-09 XP2003-10 XP2003-12 XP2003-13 XP2003-10A XP2003-12A XP3003-10 XP3003-12 XP3003-13 XP3003-16 XP3003-10A XP3003-12A
0.9mm ~ 0.035" 1.0mm ~ 0.040" 1.2mm ~ 0.045" 1.3mm ~ 0.052" 1.0mm ~ 0.040" 1.2mm ~ 0.045" 1.0mm ~ 0.040" 1.2mm ~ 0.045" 1.3mm ~ 0.052" 1.6mm ~ 0.063" 1.0mm ~ 0.040" 1.2mm ~ 0.045"
B
L
D
L
D T
LENGTH (L) mm
TIP RECESS
65.0
FLUSH
67.5
2.5mm ~ 3/32"
75.0
6.5mm ~ 1/4"
75.0
3.0mm ~ 1/8"
78.5
6.5mm ~ 1/4"
THREAD (T)
DIAMETER (D) mm
M8 x 1.25
8.0
DIAMETER (D) HEAD SIZE (H) mm mm
24.5
19.0
27.0
21.0
LENGTH (L) mm
MATERIAL
A XP2002-10
XP2002-13 XP2002-16* XP2002-19 XP2002-16L XP2002-19L B XP3002-13 XP3002-16 XP3002-19 XP3002-16L XP3002-19L
CuCrZr
M10 x 1.5
10.0
45.0
Components
Part Number XP2003-10* XP2003-12 XP2003-13 XP2003-10A XP2003-12A D XP3003-10 XP3003-12 XP3003-13 XP3003-16 XP3003-10A XP3003-12A
Conical Nozzle 10mm / 3/8" Conical Nozzle 13mm / 1/2" Tapered Nozzle 16mm / 5/8" Tapered Nozzle 19mm / 3/4" Tapered Nozzle 19mm / 3/4" - Extended Tapered Nozzle 19mm / 3/4" - Extended Conical Nozzle 13mm / 1/2" Tapered Nozzle 16mm / 5/8" Tapered Nozzle 19mm / 3/4" Tapered Nozzle 16mm / 5/8" - Extended Tapered Nozzle 19mm / 3/4" - Extended
Description Contact Tip 0.9mm / 0.035" M8 CuCrZr Contact Tip 1.0mm / 0.040" M8 CuCrZr Contact Tip 1.2mm / 0.045" M8 CuCrZr Contact Tip 1.3mm / 0.052" M8 CuCrZr Contact Tip 1.0mm / 0.040" Aluminium M8 CuCrZr Contact Tip 1.2mm / 0.045" Aluminium M8 CuCrZr Contact Tip 1.0mm / 0.040" M10 CuCrZr Contact Tip 1.2mm / 0.045" M10 CuCrZr Contact Tip 1.3mm / 0.052" M10 CuCrZr Contact Tip 1.6mm / 0.063" M10 CuCrZr Contact Tip 1.0mm / 0.040" Aluminium M10 CuCrZr Contact Tip 1.2mm / 0.045" Aluminium M10 CuCrZr
Liners Part Number E XP2024-12-30
XP2024-12-40 XP2024-12-50 XP3524-16-30 XP3524-16-40 XP3524-16-50 F XP2024PC-12-30 XP2024PC-12-40 XP2024PC-12-50 XP3524PC-16-30 XP3524PC-16-40 XP3524PC-16-50 XP2024PS-12-30 XP2024PS-12-40 XP2024PS-12-50 XP3524PS-16-30 XP3524PS-16-40 XP3524PS-16-50
Part Number
Description
Contact Tips C XP2003-09
Note: When using aluminium wires, core wires, pulse or high deposition applications it is recommended to use an A Series Contact Tip (ie XP2003-10A for 1.0mm wire).
38.0
Nozzles Part Number
Note: Standard nozzles give a tip recess of 2.5mm or 3.0mm which is ideal for the majority of welding applications. The long series nozzles have a 6.5mm recess which should be used for core wire welding, pulse welding and high amperage welding requiring long wire stick outs. Torches are shipped with standard consumables, however when using the torch at its maximum rating or for pulse welding it is recommended that you use HD consumables for improved performance and consumable life.
Description Steel Liner 1.0mm / 0.040" - 1.2mm / 0.045" x 3m / 10ft Steel Liner 1.0mm / 0.040" - 1.2mm / 0.045" x 4m / 13ft Steel Liner 1.0mm / 0.040" - 1.2mm / 0.045" x 5m / 16ft Steel Liner 1.6mm / 0.063" x 3m / 10ft Steel Liner 1.6mm / 0.063" x 4m / 13ft Steel Liner 1.6mm / 0.063" x 5m / 16ft Polyamide - Copper Liner 0.8 / 0.030" - 1.2mm / 0.045" x 3m / 10ft Polyamide - Copper Liner 0.8 / 0.030" - 1.2mm / 0.045" x 4m / 13ft Polyamide - Copper Liner 0.8 / 0.030" - 1.2mm / 0.045" x 5m / 16ft Polyamide - Copper Liner 1.2 / 0.045" - 1.6mm / 0.063" x 3m / 10ft Polyamide - Copper Liner 1.2 / 0.045" - 1.6mm / 0.063" x 4m / 13ft Polyamide - Copper Liner 1.2 / 0.045" - 1.6mm / 0.063" x 5m / 16ft Polyamide - Steel Liner 0.8 / 0.030" - 1.2mm / 0.045" x 3m / 10ft Polyamide - Steel Liner 0.8 / 0.030" - 1.2mm / 0.045" x 4m / 13ft Polyamide - Steel Liner 0.8 / 0.030" - 1.2mm / 0.045" x 5m / 16ft Polyamide - Steel Liner 1.2 / 0.045" - 1.6mm / 0.063" x 3m / 10ft Polyamide - Steel Liner 1.2 / 0.045" - 1.6mm / 0.063" x 4m / 13ft Polyamide - Steel Liner 1.2 / 0.045" - 1.6mm / 0.063" x 5m / 16ft
Description
XP2004C* Diffuser - Ceramic XP3004C Diffuser - Ceramic XP2005* Head Assembly - M8 Tips XP3005 Head Assembly - M10 Tips XP2006B* Heat Shield - M8 Head XP3006B Heat Shield - M10 Head XP3201 Swan Neck XP3228 Grub Screw XP3229 O Ring Pack XP3230-30 Power Cable Assy x 3m XP3230-40 Power Cable Assy x 4m XP3230-50 Power Cable Assy x 5m 11 XP3231-30 Liner Conduit Assy x 3m XP3231-40 Liner Conduit Assy x 4m XP3231-50 Liner Conduit Assy x 5m 12 XP3232-30 Water Hose Assy x 3m XP3232-40 Water Hose Assy x 4m XP3232-50 Water Hose Assy x 5m 13 XP3233-30 Switch Lead Assy x 3m XP3233-40 Switch Lead Assy x 4m XP3233-50 Switch Lead Assy x 5m 14 XP2011 Cable Terminal - Female 15 XP3234 Ball Joint c/w Cover Clamp 16 XP2009 Handle Lock Nut 17 XP3208 Cable Support 18 XP2012 Handle Kit c/w Lock Nut 19 XP2013 Hanger Hook 20 XP2014 Trigger 21 XP3235-30 Canvas Cover x 3m XP3235-40 Canvas Cover x 4m XP3235-50 Canvas Cover x 5m 22 XP3017 Cable Support 23 XP3027 Cable Support Nut 24 XP3236 Canvas Cover Clamp & Retainer 25 XP3237 Water Hose Nipple 26 XP3238 Water Outlet Hose Assembly 27 XP3240 W/C Housing c/w Supports 28 XP2019 Gun Plug Screw 29 XP2020 Gun Plug Nut 30 XP2015 Cable Terminal - Male 31 XP2021 Gun Plug Terminals 32 XP3241 W/C Gun Plug Body 33 XP2023 Gun Plug Body O Ring 34 XP2025 Liner Nipple O Ring 35 XP2026 Liner Retaining Nut * Denotes Standard Build 1 2 3 4 5 6 7 8 9 10
24
450W Rating: 450A, 15.8kW, Mixed Gas (80/20), EN60974-7 @ 100% Duty Cycle. 1.0mm to 2.4mm wires 5
11
4 6
10
9 8
3
7
15
2
12
13
1 16 B 17
14
A
18
Description 3m/10ft
Part Number 4m/13ft
5m/16ft
Welding Torch c/w Euro Fitting
XP450W-30E
XP450W-40E
Welding Torch c/w Tweco Fitting
XP450W-30T
XP450W-40T
XP450W-50T
Welding Torch c/w Miller Fitting
XP450W-30M
XP450W-40M
XP450W-50M
Welding Torch c/w Lincoln Fitting
XP450W-30L
XP450W-40L
XP450W-50L
22
XP450W-50E
23 19
<
IN
32
31
30
5 31
25
<
21
29
C
D
25
<
26
28
27
24
20
NOZZLE DIMENSIONS
PART NO.
BORE (B)
LENGTH (L) mm
TIP RECESS
DIAMETER (D) HEAD SIZE (H) mm mm Note: Standard nozzles give a tip recess of 3.0mm which is ideal for the majority of welding applications. The long series nozzles have a 6.5mm recess which should be used for core wire welding, pulse welding and high amperage welding requiring long wire stick outs.
B
L
D
XP3002-13 XP3002-16 XP3002-19 XP3002-16L XP3002-19L
13mm ~ 1/2" 16mm ~ 5/8" 19mm ~ 3/4" 16mm ~ 5/8" 19mm ~ 3/4"
PART NO.
WIRE SIZE
XP3003-10 XP3003-12 XP3003-13 XP3003-16 XP3003-20 XP3003-24 XP3003-10A XP3003-12A
1.0mm ~ 0.040" 1.2mm ~ 0.045" 1.3mm ~ 0.052" 1.6mm ~ 0.063" 2.0mm ~ 0.080" 2.4mm ~ 0.095" 1.0mm ~ 0.040" 1.2mm ~ 0.045"
75.0
3.0mm ~ 1/8"
78.5
6.5mm ~ 1/4"
THREAD (T)
DIAMETER (D) mm
27.0
21.0
LENGTH (L) mm
MATERIAL
H
TIP DIMENSIONS
L
D T
M10 x 1.5
10.0
45.0
Components
Nozzles Part Number A XP3002-13
XP3002-16* XP3002-19 XP3002-16L XP3002-19L
Part Number XP3003-12* XP3003-13 XP3003-16 XP3003-20 XP3003-24 XP3003-10A XP3003-12A
Conical Nozzle 13mm / 1/2" Tapered Nozzle 16mm / 5/8" Tapered Nozzle 19mm / 3/4" Tapered Nozzle 16mm / 5/8" - Extended Tapered Nozzle 19mm / 3/4" - Extended
Description Contact Tip 1.0mm / 0.040" M10 CuCrZr Contact Tip 1.2mm / 0.045" M10 CuCrZr Contact Tip 1.3mm / 0.052" M10 CuCrZr Contact Tip 1.6mm / 0.063" M10 CuCrZr Contact Tip 2.0mm / 0.080" M10 CuCrZr Contact Tip 2.4mm / 0.095" M10 CuCrZr Contact Tip 1.0mm / 0.040" Aluminium M10 CuCrZr Contact Tip 1.2mm / 0.045" Aluminium M10 CuCrZr
Liners Part Number C XP3524-12-30*
XP3524-12-40* XP3524-12-50* XP3524-16-30 XP3524-16-40 XP3524-16-50 XP4024-24-30 XP4024-24-40 XP4024-24-50 D XP2024PC-12-30 XP2024PC-12-40 XP2024PC-12-50 XP3524PC-16-30 XP3524PC-16-40 XP3524PC-16-50 XP4024PC-20-30 XP4024PC-20-40 XP4024PC-20-50 XP3524PS-16-30 XP3524PS-16-40 XP3524PS-16-50 XP4024PS-20-30 XP4024PS-20-40 XP4024PS-20-50
Part Number
Description
Contact Tips B XP3003-10
CuCrZr
Note: When using aluminium wires, core wires, pulse or high deposition applications it is recommended to use an A Series Contact Tip (ie XP2003-12A for 1.2mm wire).
Description Steel Liner 1.0mm / 0.040" - 1.2mm / 0.045" x 3m / 10ft Steel Liner 1.0mm / 0.040" - 1.2mm / 0.045" x 4m / 13ft Steel Liner 1.0mm / 0.040" - 1.2mm / 0.045" x 5m / 16ft Steel Liner 1.6mm / 0.063" x 3m / 10ft Steel Liner 1.6mm / 0.063" x 4m / 13ft Steel Liner 1.6mm / 0.063" x 5m / 16ft Steel Liner 2.0mm / 0.080" - 2.4mm / 0.095" x 3m / 10ft Steel Liner 2.0mm / 0.080" - 2.4mm / 0.095" x 4m / 13ft Steel Liner 2.0mm / 0.080" - 2.4mm / 0.095" x 5m / 16ft Polyamide - Copper Liner 0.8 / 0.030" - 1.2mm / 0.045" x 3m / 10ft Polyamide - Copper Liner 0.8 / 0.030" - 1.2mm / 0.045" x 4m / 13ft Polyamide - Copper Liner 0.8 / 0.030" - 1.2mm / 0.045" x 5m / 16ft Polyamide - Copper Liner 1.2 / 0.045" - 1.6mm / 0.063" x 3m / 10ft Polyamide - Copper Liner 1.2 / 0.045" - 1.6mm / 0.063" x 4m / 13ft Polyamide - Copper Liner 1.2 / 0.045" - 1.6mm / 0.063" x 5m / 16ft Polyamide - Copper Liner 1.6 / 0.063" - 2.0mm / 0.080" x 3m / 10ft Polyamide - Copper Liner 1.6 / 0.063" - 2.0mm / 0.080" x 4m / 13ft Polyamide - Copper Liner 1.6 / 0.063" - 2.0mm / 0.080" x 5m / 16ft Polyamide - Steel Liner 1.2 / 0.045" - 1.6mm / 0.063" x 3m / 10ft Polyamide - Steel Liner 1.2 / 0.045" - 1.6mm / 0.063" x 4m / 13ft Polyamide - Steel Liner 1.2 / 0.045" - 1.6mm / 0.063" x 5m / 16ft Polyamide - Steel Liner 1.6 / 0.063" - 2.0mm / 0.080" x 3m / 10ft Polyamide - Steel Liner 1.6 / 0.063" - 2.0mm / 0.080" x 4m / 13ft Polyamide - Steel Liner 1.6 / 0.063" - 2.0mm / 0.080" x 5m / 16ft
Description
XP3004C* Diffuser - Ceramic 2 XP3505* Head Assembly 3 XP3506B* Heat Shield 4 XP4501 Swan Neck 5 XP3228 Grub Screw 6 XP3229 O Ring Pack 7 XP3230-30 Power Cable Assy x 3m XP3230-40 Power Cable Assy x 4m XP3230-50 Power Cable Assy x 5m 8 XP3231-30 Liner Conduit Assy x 3m XP3231-40 Liner Conduit Assy x 4m XP3231-50 Liner Conduit Assy x 5m 9 XP3232-30 Water Hose Assy x 3m XP3232-40 Water Hose Assy x 4m XP3232-50 Water Hose Assy x 5m 10 XP3233-30 Switch Lead Assy x 3m XP3233-40 Switch Lead Assy x 4m XP3233-50 Switch Lead Assy x 5m 11 XP2011 Cable Terminal - Female 12 XP3234 Ball Joint c/w Cover Clamp 13 XP2009 Handle Lock Nut 14 XP3208 Cable Support 15 XP2012 Handle Kit c/w Lock Nut 16 XP2013 Hanger Hook 17 XP2014 Trigger 18 XP3235-30 Canvas Cover x 3m XP3235-40 Canvas Cover x 4m XP3235-50 Canvas Cover x 5m 19 XP3017 Cable Support 20 XP3027 Cable Support Nut 21 XP3236 Canvas Cover Clamp & Retainer 22 XP3237 Water Hose Nipple 23 XP3238 Water Outlet Hose Assy 24 XP3240 W/C Housing c/w Supports 25 XP2019 Gun Plug Screw 26 XP2020 Gun Plug Nut 27 XP2015 Cable Terminal - Male 28 XP2021 Gun Plug Terminals 29 XP3241 W/C Gun Plug Body 30 XP2023 Gun Plug Body O Ring 31 XP2025 Liner Nipple O Ring 32 XP2026 Liner Retaining Nut * Denotes Standard Build 1
26
Alternate Ends â&#x20AC;&#x201C; Air Cooled
Hobart 1
Part Number
Description
H2022E
Hobart Rear End Kit c/w Housing
Lincoln Part Number 1 L2022E
Description Lincoln Rear End Kit c/w Housing
Miller 1 2
Part Number
Description
ML2022E ML2022-116 ML2022-332
Miller Rear End Kit c/w Housing Wire Guide (Up to 1.6mm Wire) Wire Guide (2.0 to 3.2mm Wire)
Tweco 1
27
Part Number
Description
T2022E
Tweco Rear End Kit c/w Housing
Alternate Ends â&#x20AC;&#x201C; Water Cooled
Lincoln 1
Part Number
Description
L3241E
Lincoln Rear End Kit c/w Housing
Miller 1 2
Part Number
Description
ML3241E ML2022-116 ML2022-332
Miller Rear End Kit c/w Housing Wire Guide (Up to 1.6mm Wire) Wire Guide (2.0 to 3.2mm Wire)
Tweco 1
Part Number
Description
T3241E
Tweco Rear End Kit c/w Housing
28
29
30
Parweld Limited Bewdley Business Park Long Bank Bewdley Worcestershire England tel. +44 1299 266800 fax. +44 1299 266900 www.parweld.com info@parweld.co.uk