Gi gambarelli users manual by Dorican Trade

Userâ&#x20AC;&#x2122;s Manual Please carefully and completely read the safety and maintenance instructions before installing the equipment.

GAMBAREL L I

User’s Manual Please carefully and completely read the safety and maintenance instructions before installing the equipment. About the manual

Manufacturer’s liability

This manual was prepared for skilled electricians and service technicians and contains important information as to safety cautions for the installation and service of this equipment. Failure to follow cautious installation practices may cause serious injury to the installer or other persons as well as to the surrounding properties. This manual contains the latest state of technical information at the time when the product first entered the market. Continuous dedication to improve our products require that specifications and design are subject to change without notice.

The manufacturer shall not be hold liable for any of the following events:

Glossary

Installation

The following terms are used in this manual with the following meaning:

First draw an accurate installation plan and then continue as below:

Main insulator: round porcelain piece MUST BE MOUNTED 4 cm away from the wall plate to support and keep the cable well stretched.

1 - Fix wooden plates and insulators; 2 - Install the electric Tv or/and telephone cable; 3 - Fix the porcelain base plates; 4 - Strip the insulation of the electrical, Tv and telephone cables; 5 - Perform cabling of the various junction boxes and porcelain elements; 6 - Bind cables to the insulators; 7 - Align the cable;

Porcelain elements: this includes switches, turn switches, push-buttons, junction boxes and various sockets. Our porcelain elements consist of a base and a cover piece. Porcelain elements are best installed using the special wall plate in order to insulate them from the wall.

Important: Make yourself familiar with these instructions before starting the installation. Please duly account for each and every installation step since the very first design stage of the project. If necessary, the personnel assigned to the installation jobs must comply with these instructions and eventually lay out a “safety procedure” in order to assure maximum safety of all persons and compliance with applicable electric rules and laws in the country.

• Infringement of the applicable rules and standards in the country of use for electric safety and accidents prevention • Installation errors, incorrect applications of the instructions provided in this manual • Failure to comply with electric power specifications • Modifications or changes without prior manufacturer’s approval • Installation by non-authorized personnel IMPORTANT: non compliance with these instructions may negatively effect the safety of this material.

STEP 1

Fixation of the wooden plates and the main insulators WOODEN PLATES: before installing drill Ø 3mm holes in the plates. A) Drill two fixation holes in each 60mm and 80mm Ø wooden plates. The centre distance between the holes must be parallel to the floor for troublefree fixation of the porcelain elements.

Centre distance

Wooden plate Ø 60 o Ø 80

Floor

B B) Drill three holes in the 100 mm Ø wooden plates to form a up-side-down triangle whose angles are of 60° each (to avoid infringement of the screws of the bases).

Wooden plate Ø 100

Floor

Fixation of the wooden plates and main insulators

STEP 1

INSULATORS: initially, avoid tightening the screws that must be able to rotate during installation. Final tightening can be performed at the end of the installation. A) Locate the main insulators 4cm away from the rim of each wooden plate; B) Locate the remaining insulators approximately 45 cm but no more than 50 cm away from each other (particularly mind this distance requirement for fixation of horizontal cables) C) For insulators fixation on a bend, preferably use two insulators to form a 45째 angle against the wall (see picture below). So, the centre distance between insulators will be 5 cm. (If you use only one insulator, the cable may loosen after a while). INSTALLATION PATTERNS:

4 cm

45 cm

5 cm 45 cm

4 cm

Wooden plate

45째

Main insulators

Installing electric, TV and telephone cables Start pulling the cable from the top (junction box) to the bottom (turn switch and sockets). While preparing the necessary wiring cables, make sure to provide 20 cm of cable left from the centre of each wooden plate. This cable length is necessary for later electrical connections and to make pull knots.

Cable 20 cm

STEP 2

STEP 3

Base plates fixation

A A) Unscrew the cover from the base.

Example of a switch and a base

B) Take the base in your hands (remember to start from a junction box base). C) Let the cable through the centre of the base

D) place the base in the middle of the wooden plate pulling the cable out (use the provided screws and donâ&#x20AC;&#x2122;t forget to leave 20 cm cable from the centre of the wooden plate).

STEP 3

Base plates fixation

Steel core clamp

E) Tighten a clamp down against wall underneath base plate (use a steel core clamp).

Stripping the insulation from electric,TV and telephone cables

STEP 4

This step provides the necessary length of a silk or cotton piece for step 6.

A A) Undo the plait down to the clamp.

B) Take the end of the cable and press the textile to the clamp.

STEP 4

Stripping the insulation from electric, TV and telephone cables

C C)Make a longitudinal cut in the textile near the clamp.

D D) Cut all around the silk/cotton fabric and pull it out of the pvc cable.

KEEP the fabric for later cable binding.

If you need to pull the cable through walls or any other kind of surface, strictly use the special porcelain cable entry in order to ensure best insulation.

cable entry

Wiring of the junction boxes and other electric elements

STEP 5

A A) Provide approximately 10 cm free cable from the clamp in order to avoid problems when screwing the cover down. Wire and connect all porcelain elements and perform functional test before fixing the covers on the base pieces.

Cable binding to the main insulators

10 cm

STEP 6

In order to keep the cable tight you need binding (knotting) the cable. After wiring the junction box, bind the nearest main insulator. At this stage and not before you can start binding the cable to the insulators. Perform the knots (marked out in the picture by a different colour) in the same direction as the wooden plate.

perform the knots in the same direction as the wooden plate.

STEP 6

Cable binding to the main insulators

To do the knots, use the remaining silk fabric obtained in step 4. How to tie the knots:

A) Slightly loosen the plait to obtain a hole.

C) Stretch the double end as shown in the picture.

B) Let the fabric obtained in step 4 through the hole.

D) Let both fabric pieces obtained before over the cable and do 2 knots. Take up again the edges and tie two knots with them.

Cable bindinge to the main insulators

STEP 6

E E) Fit the fabrics into the hole and pull the ends to the knot.

F F) Now insert the cable into the insulator

STEP 6 G

G) Bind the cable to the opposite main insulator following same procedure.

Binding the cable to the main insulators

H) Link the remaining insulators.

I) Remove the two remaining fabric pieces. This is the final result.

Cable binding to the main insulators

STEP 6

Important: if there are more than 2 m cable between the two main insulators, do one knot also in the intermediate insulator between two main insulators. This is especially usefull if the cable is layed horizontally. Around a bend always tie two knots between two insulators (using the same colour fabric for improved aesthetics).

Cable alignment

STEP 7

Now that the cable is fixed to the main insulators and locked by the base plates, you can start aligning the cable. Using item 01200 (offset insulator with screws and dowels) simply align the cable by rotating the insulator around its own screw (the insulator holes are not aligned, they are offset which makes it easy to adjust). Now tighten the fixation screw and your system is finished.

Examples of wirings by means of two-porcelain elements.

Articles

GAMBAREL L I

Switches and Sockets Code 00100

IP 20

Dimensions mm Ø 60 - h 67

Porcelain turn-switch 10A 230V

Dimensions mm Ø 60 - h 45

Porcelain telephone plug 6P/4C RJ 11

Code 00110

IP 20

Code 00220

IP 20

Dimensions mm Ø 60 - h 67

1P - 10AX 2 way switch 230V

Code 00230 Dimensions mm Ø 60 - h 45

Porcelain RJ45 plug unshielded C.5 UTP T568A-B

Code 00120

IP 20

Porcelain impulse turn-switch 10A 230V

IP 20

Code 00121

IP 20

Dimensions mm Ø 60 - h 53

Code 00241 Dimensions mm Ø 60 - h 50

Porcelain coaxial male connector TV Ø 9,5

Code 00200

IP 20

Dimensions mm Ø 60 - h 50

Porcelain universal italian standard select outlets 250V 10/16A

IP 20

Dimensions mm Ø 60 - h 50

Porcelain coaxial female connector TV Ø 9,5

Brass-porcelain push button for door bell 12V

IP 20

Dimensions mm Ø 60 - h 67

Code 00240

Porcelain sat plug

Code 00210 Dimensions mm Ø 60 - h 51

Porcelain socket for UNEL plugs with central ground 250V 16A Applicable standards: harmonised standards EN 60669 - 1 and 96 Low voltage CE Directive 73/23 - Italian law provision nr. 626 - 25 - 11- 96

Code 00242 Dimensions mm Ø 60 - h 55

Wooden plates Accessories Code 01100

Code 01101

Code 01102

Dimensions mm

Ø 60

Ø 80

Oak wall plate

Oak round wall plate Code 01103

Walnut wall plate Code 01110

Code 01111

Dimensions mm

Ø 60

Ø 80

Ø 100

Walnut round wall plate

Oak wall plate

Oak round wall plate

Code 01112

Code 01113

Code 01120

Dimensions mm

Ø 80

Ø 100

Ø 120

Walnut wall plate

Walnut round wall plate Code 01121

Oak wall plate Code 01122

Code 01123

Dimensions mm

Ø 100

Ø 120

Oak round wall plate

Walnut wall plate

Walnut round wall plate

Code 01130

Code 01131

Code 01132

Dimensions mm

l 126

l 140

h 60

l 140

h 60

Oak wall plate for 503 box

Oak round wall plate for 503 box

Code 01133 Dimensions mm l 126

l 140

h 60

Walnut round wall plate for 503 box

h 60

Walnut wall plate for 503 box

01100 - 01101 - 01102 - 01103 combinable with items - codes: 00100 - 00110 - 00120 - 00121 - 00200 - 00210 - 00220 - 00230 - 00240 - 00241 - 00242 - 01500 01110 - 01111 - 01112 - 01113 combinable with items - codes: 01510 - 01530 - 01540 - 01600 - 01601 01120 - 01121 - 01122 - 01123 combinable with items - codes: 01520 - 01610 - 01611 01130 - 01131 - 01132 - 01133 combinable with items - codes: 00100 - 00110 - 00120 - 00121 - 00200 - 00210 - 00220 - 00230 - 00240 - 00241 - 00242

Accessories Insulators

Insulators

Insulators, screws and cable entry

Screws

Code 01200

Code 01210

Code 01300

Dimensions mm Ø 19 - h 24

Dimensions mm Ø 16 - h 23

Dimensions mm screw 3,5x50 dowel Ø 5

Porcelain insulators with burnished screw and dowels

Porcelain insulators

Burnished screws with nylon dowels for insulators

Cable entry

Code 01400

Code 01410

Dimensions mm

Code 01420

Dimensions mm

Ø 30

Ø 24

Ø 33

h 24

h 23

Ø 20

Ø 16

Porcelain cable entry

h 25

Porcelain cable entry

Ø 25

Porcelain cable entry

Accessories Junction boxes

Code 01500

Code 01510

Code 01520

Dimensions mm

h 51 Ø 60

Porcelain junction box

Ø 100

Ø 80

Porcelain junction box

Code 01530

Code 01540

Dimensions mm

h 57

Ø 80

Porcelain junction box with step relay 230V 8A

h 59

h 57

Ø 80

Porcelain junction box with step relay 12V 8A

Applicable standards: harmonised standards EN 60669 - 1 and 96 Low voltage CE Directive 73/23 - Italian law provision nr. 626 - 25 - 11- 96

Medallions

Accessories

Code 01600

Code 01610

Dimensions mm

h 35

h 35 Ø 100

Ø 80

Porcelain medallion

Code 01601

Code 01611

Dimensions mm

Dimensions mm h 35

h 35

Ø 100

Ø 80

Decorated porcelain medallion

Accessories

Step relay

Code 01700

Code 01701

Power 12V - 8A

Power 230V - 8A

Step relay

Applicable standards: harmonised standards EN 60669 - 1 and 96 Low voltage CE Directive 73/23 - Italian law provision nr. 626 - 25 - 11- 96

Cables Silk Code

Silk Colour

Section

mt.

10001 White 2x0,5 100 10002 White 2x0,75 100 10003 White 2x1 100 10004 White 2x1,5 100 10005 White 2x2,5 100 10006 White 3x0,5 100 10007 White 3x0,75 100 10008 White 3x1 100 10009 White 3x1 50 10010 White 3x1,5 100 10011 White 3x1,5 50 10012 White 3x2,5 100 10013 White 3x2,5 50 10014 White 4x1,5 100 10015 White 4x1,5 50 Silk white covered cable FIMKO CERTIFIED Silk Code

Colour

Section

mt.

10101 Ivory 2x0,5 100 10102 Ivory 2x0,75 100 10103 Ivory 2x1 100 10104 Ivory 2x1,5 100 10105 Ivory 2x2,5 100 10106 Ivory 3x0,5 100 10107 Ivory 3x0,75 100 10108 Ivory 3x1 100 10109 Ivory 3x1 50 10110 Ivory 3x1,5 100 10111 Ivory 3x1,5 50 10112 Ivory 3x2,5 100 10113 Ivory 3x2,5 50 10114 Ivory 4x1,5 100 10115 Ivory 4x1,5 50 Silk ivory covered cable FIMKO CERTIFIED Silk

Colour

Section

mt.

10201 Gray 2x0,5 100 10202 Gray 2x0,75 100 10203 Gray 2x1 100 10204 Gray 2x1,5 100 10205 Gray 2x2,5 100 10206 Gray 3x0,5 100 10207 Gray 3x0,75 100 10208 Gray 3x1 100 10209 Gray 3x1 50 10210 Gray 3x1,5 100 10211 Gray 3x1,5 50 10212 Gray 3x2,5 100 10213 Gray 3x2,5 50 10214 Gray 4x1,5 100 10215 Gray 4x1,5 50 Silk gray covered cable FIMKO CERTIFIED Silk Code

Code

Colour

Section

mt.

10301 Brown 2x0,5 100 10302 Brown 2x0,75 100 10303 Brown 2x1 100 10304 Brown 2x1,5 100 10305 Brown 2x2,5 100 10306 Brown 3x0,5 100 10307 Brown 3x0,75 100 10308 Brown 3x1 100 10309 Brown 3x1 50 10310 Brown 3x1,5 100 10311 Brown 3x1,5 50 10312 Brown 3x2,5 100 10313 Brown 3x2,5 50 10314 Brown 4x1,5 100 10315 Brown 4x1,5 50 Silk brown covered cable FIMKO CERTIFIED Silk

Colour

Section

mt.

10401 Black 2x0,5 100 10402 Black 2x0,75 100 10403 Black 2x1 100 10404 Black 2x1,5 100 10405 Black 2x2,5 100 10406 Black 3x0,5 100 10407 Black 3x0,75 100 10408 Black 3x1 100 10409 Black 3x1 50 10410 Black 3x1,5 100 10411 Black 3x1,5 50 10412 Black 3x2,5 100 10413 Black 3x2,5 50 10414 Black 4x1,5 100 10415 Black 4x1,5 50 Silk black covered cable FIMKO CERTIFIED

Code

Colour

Section

mt.

10501 Gold 2x0,5 100 10502 Gold 2x0,75 100 10503 Gold 2x1 100 10504 Gold 2x1,5 100 10505 Gold 2x2,5 100 10506 Gold 3x0,5 100 10507 Gold 3x0,75 100 10508 Gold 3x1 100 10509 Gold 3x1 50 10510 Gold 3x1,5 100 10511 Gold 3x1,5 50 10512 Gold 3x2,5 100 10513 Gold 3x2,5 50 10514 Gold 4x1,5 100 10515 Gold 4x1,5 50 Silk gold covered cable FIMKO CERTIFIED

Applicable standards: harmonised standards EN 60669 - 1 and 96 Low voltage CE Directive 73/23 - Italian law provision nr. 626 - 25 - 11- 96

Cables Silk Code

10601 10602 10603 10604 10605 10606 10607 10608 10609 10610 10611 10612 10613 10614 10615 Silk bronze covered cable

Cotton Colour Bronze Bronze Bronze Bronze Bronze Bronze Bronze Bronze Bronze Bronze Bronze Bronze Bronze Bronze Bronze

Section 2x0,5 2x0,75 2x1 2x1,5 2x2,5 3x0,5 3x0,75 3x1 3x1 3x1,5 3x1,5 3x2,5 3x2,5 4x1,5 4x1,5

mt. 100 100 100 100 100 100 100 100 50 100 50 100 50 100 50

FIMKO CERTIFIED

Silk For digital tv

For sat tv

Code

20001 20101 20201 20301 20401 20501 20601

28001

Colour

Colour White

Section 90 db

mt. 50

Ivory Gray Brown Black Gold Bronze

90 db 90 db 90 db 90 db 90 db 90 db

50 50 50 50 50 50

Code

Colour

30001 White 30101 Ivory 30201 Gray 30301 Brown 30401 Black 30501 Gold 30601 Bronze

mt.

Section 2x0,25 2x0,25 2x0,25 2x0,25 2x0,25 2x0,25 2x0,25

mt. 50 50 50 50 50 50 50

Section 2x0,25

mt. 50

Cotton Colour White

Section 90 db

mt. 50

Code

Colour

38001 White

Cable waves donâ&#x20AC;&#x2122;t cause transmission loss.

Tv covered cable

Section

18001 White 2x0,5 100 18002 White 2x0,75 100 18003 White 2x1 100 18004 White 2x1,5 100 18005 White 2x2,5 100 18006 White 3x0,5 100 18007 White 3x0,75 100 18008 White 3x1 100 18009 White 3x1 50 18010 White 3x1,5 100 18011 White 3x1,5 50 18012 White 3x2,5 100 18013 White 3x2,5 50 18014 White 4X1,5 100 18015 White 4x1,5 50 Cotton white covered cable FIMKO CERTIFIED Silk

Cotton Code

Code

Telephone covered cable

Applicable standards: harmonised standards EN 60669 - 1 and 96 Low voltage CE Directive 73/23 - Italian law provision nr. 626 - 25 - 11- 96

G AM BAR EL L I

GI GAMBARELLI S.r.l. 42019 - Arceto di Scandiano (RE) Italy Tel 0039 0522 980598 - Fax 0039 0522 989150 www.gigambarelli.com - info@gigambarelli.com