Kopos fire resistant product katalog 2013 full

Page 1

2 012 - 2 013

SYSTEMS WITH MAINTAINED FUNCTIONALIT Y IN FIRE


Dear costumers, our new catalogue you are opening contains the offer of fire resistant systems by KOPOS KOLĂ?N a.s. Those types of products were firstly introduced on the market in year 2009. It is our pleasure, that our exertion was reward by a Czech quality certificate for cable trays range JUPITER and MARS. This reward means to us a lot more than just a piece of paper to be put in the frame on the wall or put into drawer. This reward obligates us to keep a high quality standard, improve the quality and bring to costumers sureness of top quality and uses of products. We may support this claim by a number of demanding and successfully performed tests. KOPOS KOLIN a.s. is also significant producer of electric installation materials made of plastic, as are boxes, trunkings, perimeter trunkings, pipes, cable duct protectors and many others including cable supporting systems. Costumers, who decide to choose KOPOS products have got guarantee to be never disappointed, because of our own designing, technical, construction office and qualified employees in production and business department. I believe that you will be always pleased with products of company KOPOS KOLIN. Ing. Josef Vavrouch General director


F I R E R E S I S TA N T S Y S T E M S 1

Cable supporting systems maintaining functionality in fire STANDARD CONSTRUCTIONS

NON-STANDARD CONSTRUCTIONS

The company KOPOS KOLÍN a.s. (joint-stock company) produces fire resistant systems conforming to the respective standards and regulations. They include cable trays JUPITER KZ of 1.5 mm thickness sheet steel and cable ladders KL with cross-pieces with the distance of 150 mm. page: 4-33

In its effort to oblige its customers in terms of pricing, KOPOS Kolín a.s. offers reasonably priced fire resistant systems. It is possible to reduce the price of fire resistant routes using a metal sheet of a thickness less than the one determined by the standard and applying a more sophisticated solution of the cable tray shape and the system of anchoring. The standard allows testing these routes which are then identified as not standardized (non standard).

standard routes:

cable trays cable ladders independent cable clamps

cable trays: - maximum allowable width 300 mm (perforation percentage 15 ± 5 %) - sidewall height 60 mm - thickness of metal sheet 1.5 mm - weight of cables max. 10 kg/m - distance of supports 1 200 mm cable ladders: - maximum width 400 mm - sidewall height 60 mm - thickness of metal sheet 1.5 mm - weight of cables max. 20 kg/m - ladder cross-pieces at a distance of 150 mm - distance of supports max. 1200 mm

The non standard routes include routes created by MARS and JUPITER cable trays with integrated couplings with the metal sheet thickness of 1.25 mm, and routes of cable ladders with the distance of cross-pieces 300 mm; further there are supporting metal trunkings and routes created by steel pipes. page: 34-81 not standardized routes:

trays with integrated couplings with metal sheet thickness of 1.25 mm cable ladders with the distance of cross-pieces of 300 mm supporting trunkings steel pipes

The system includes systems that have been tested in their entirety.

Cable ladder and tray routes are not provided with covers. independent cable clamps - distance 300 mm Installed cable requirements Cables with proven maintenance of operability in fire from the manufacturer with whom the particular line was tested must be used in the systems.

Cables with proven maintenance of operability in fire from any manufacturer may be used in the systems. This characteristic is convenient for both the realization of the system and when extending systems in the course of operation. It does not limit the investors of implementation companies by having to purchase cables from a particular manufacturer.

Tests and classification KOPOS cable supporting system has complied with the tests according to the achieved time of maintained operability as follows: ZP 27/2008 DIN 4102 part 12 and STN 92 0205 with action according to the standardized time temperature curve and is classified in terms of fire resistance as follows: P 120-R by ZP 27/2008 P 90-R by ZP 27/2008 P 60-R by ZP 27/2008 P30-R by ZP 27/2008 E 90 by DIN 4102 part 12 E 90 by DIN 4102 part 12 E 60 by DIN 4102 part 12 E 30 by DIN 4102 part 12 PS 90 by STN 92 0205 PS 90 by STN 92 0205 PS 60 by STN 92 0205 PS 30 by STN 92 0205 The data on resistance of the system are stated for particular assemblies and are defined in the cables chart. Temperature scenarios The results of tests obtained during testing of cable routes at increased temperature also apply to cable routes stressed by low temperatures (e.g. if the cable line is classified by operability class P, the classification also applies to operability class PH). Therefore, the systems we produce may be used even for resistance class PH 120, PH 90, PH 60 and PH 30 while observing other conditions. Surface finish Systems may be supplied with various surface finishes (coating, galvanizing) whereas the surface finish does not affect the determined maintained time of operability in fire. Special environment: subway and tunnels Part of the cable supporting system KOPOS conformed to the requirements of the test carried out in accordance with ZP 27/2008 with acting in accordance with the curve with the constant temperature of 750°C for the period of 120 minutes with inclination of 16 minutes and its fire resistance classification is as follows: ZP 27/2008 750°C/120/136-R. The system includes: cable trays JUPITER, cable ladders, steel pipes and other material In the case of interest in technical specification of systems for Prague subway, please turn to our business representatives. The contact details are available at www.kopos.com. This catalogue describes in detail installation of individual routes, use of accessories, installation elements, and application of power and data cables resistant to fire. For proper mounting KOPOS KOLÍN a.s., as a producer, recommends to abide by the instructions for installation included in the catalogue. The producer shall not be liable for any damages caused by fire in case of non-observance of the installation instructions.


2

F I R E R E S I S TA N T S Y S T E M S

Cable trays

STANDARDIZED SUPPORTING CONSTRUCTIONS

NOT STANDARDIZED SUPPORTING CONSTRUCTIONS

system for ceiling with use of ceiling profiles and threaded rods

system for ceiling with use of threaded rods

page 38, 42, 43, 45, 50, 53, 54, 55 page 5

system for wall

system for ceiling with use of threaded rods page 37, 46, 47, 56 page 6

system for ceiling with use of ceiling profiles

system for wall

page 7 page 35, 36, 39, 40, 41, 48, 49, 51, 52

Electrical wiring boxes STANDARDIZED SUPPORTING CONSTRUCTIONS

wiring boxes

page 15, 16


F I R E R E S I S TA N T S Y S T E M S 3

Cable ladders

STANDARDIZED SUPPORTING CONSTRUCTIONS

NOT STANDARDIZED SUPPORTING CONSTRUCTIONS

system for ceiling with use of ceiling profiles and threaded rods

system for wall

page 58, 60 page 8

system for ceiling with use of threaded rods

page 59

system for ceiling with use of threaded rods

page 9

system for wall

page 10

ascending cable ladder

page 11

Other systems STANDARDIZED SUPPORTING CONSTRUCTIONS

NOT STANDARDIZED SUPPORTING CONSTRUCTIONS

independent cable clamps

steel pipes

page 61

supporting trunkings

page 62

page 13

clamp OMEGA

page 14


4

F I R E R E S I S TA N T S Y S T E M S - s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s

Connection of standardized fire resistant cable tray KZ – JUPITER

KZ NSM 6X10

KSBS

KZ

Connection of the cable tray KZ is carried out using the KSBS coupling and screws NSM 6X10 (pg. 28). The number of bolts depends on the type of the coupling KSBS (see pg. 17).

Connection of standardized fire resistant cable ladder KL

KL 60... PO NSM 6X10

KL 60... PO KPBSKL

Connection of the cable ladder is carried out using the KPBSKL coupling (pg. 18) and using 12 pieces of screws NSM 6X10 (pg. 28).


F I R E R E S I S TA N T S Y S T E M S - s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s 5

T

Cable trays JUPITER - KZ

10

system designated for mounting to the ceiling with a ceiling profile SPL SPL

possible types of anchoring:

KPO 10

VS 41X16

KPO 10 MZ 10

M 10

ZT 10

KZ

KPOZ

KPO10 VS 41x16 MZ 10 M 10

0

. 120

max

M 10 PD 10 MZ 10 DTBS

KSBS NSM KPO 10 VS 41X16 MZ 10 M 10

S 10X50

ZT 10

Fire resistance classification: for power cables: P 90-R E 90 PS 90

SPL DTBS

ZP 27/2008 DIN 4102-12 STN 92 0205

for communication cables: P 90-R ZP 27/2008 E 90 DIN 4102-12 PS 90 STN 92 0205

PD 10 M 10

Technical parameters of routes: spacing of hanging points maximum load on 1 m maximum number of successive routes height of the side-wall of cable tray widths of cable trays thickness of metal sheet of cable trays

max. 1200 mm 10 kg 3 60 mm 50; 75; 100; 150; 200; 300 mm 1,5 mm

List of products for one mounting point: page DTBS

1

2

3

2

4

6

25

SPL

1

1

1

1

1

1

25

KPO 10

4+1*

4+1*

4

4+2*

4+2*

4+2*

31

Description of the system:

KPO 12

-

-

1*

-

-

2*

31

The base of the supporting construction is the SPL ceiling profile anchored by the anchors KPO 10. The system includes the heavy holder DTBS mounted using two bolts S 10X40, 2 pieces of nuts M 10, and 2 pieces of washers PD 10 to the ceiling profile. The heavy bracket must be fixed using threaded rod ZT 10 and at the same time the assembly accessory VS 41X16 (KPOZ 10) in the ceiling construction to secure so that the line conforms to the preconditions of fire resistance. For installation of 3 successive routes it is necessary to use the threaded rod ZT 12, nuts M 12 and MZ 12, and the washer PD 12. The distance between the individual ceiling profiles must be max. 1200 mm. The cable tray KZ is fixed to the bracket DTBS using screws NSM 6X10. This system allows hanging of not more than three routes of cable trays. The method of anchoring of a threaded rod using KPOZ anchor equals the use of VS 41X16 support part and is regarded as a standardized method of anchoring. The advantage of this system is possible dual-sided assembly of the bracket DTBS.

VS 41X16

2*

2*

2*

4*

4*

4*

26

M 10

3+1*

6+1*

6

4+2*

6+2*

6

29

PD 10

4

8

6

6

12

6

30

MZ 10

1+1*

2+1*

-

2+2*

4+2*

-

27

M 12

-

-

3+1*

-

-

6+2*

29

PD 12

-

-

6

-

-

12

30

MZ 12

-

-

3+1*

-

-

6+2*

27

S 10X40

2

4

6

-

-

-

29

S 10X50

-

-

-

2

4

6

29

ZT 10

1

1

-

2

2

-

27

ZT 12

-

-

1

-

-

2

27

NSM 6X10

2

4

6

4

8

12

28

Approved manufacturers of cables: For supporting cable constructions it is possible to use cables of any manufacturer with proven functionality during fire.

* marked number presents the products for suspension with VS 41X16. In the case of suspension using an anchor, this number is replaced by KPOZ anchor. KPOZ 10

1

1

-

2

2

-

31

KPOZ 12

-

-

1

-

-

2

31


6

F I R E R E S I S TA N T S Y S T E M S - s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s

T

Cable trays JUPITER - KZ

10

system for ceiling with use of threaded rods and support profiles KPO 10

possible types of anchoring:

KZ

VS 41X16 MZ 10 M 10 ZT 10

KPOZ

KPO 10 VS 41x16 MZ 10 M 10

KSBS

NSM M 10 PD 10 PVL 10

MP 41X41

MZ 10 ZT 10 max.

1200

Fire resistance classification:

Technical parameters of routes:

for power cables: P 90-R E 90 PS 90

spacing of hanging points maximum load on 1 m maximum number of successive routes height of the side-wall of cable tray widths of cable trays thickness of metal sheet of cable trays

ZP 27/2008 DIN 4102-12 STN 92 0205

for communication cables: P 90-R ZP 27/2008 E 90 DIN 4102-12 PS 90 STN 92 0205 Description of the system: The threaded rod ZT 10 is hanged using 2 pieces of support assembly accessories VS 41X16 and fire resistant anchors KPO 10 to the ceiling. The assembly profiles MP 41X41 are mounted on threaded rods from the upper part using the nut M 10. The bottom anchoring of the assembly profile is performed using the coupling nut MZ 10. This system is designed for a maximum of 2 routes above each other. The tray KZ is attached to the assembly profile using the bolt S 6X20 M and the washer PVL 6. The method of anchoring of a threaded rod using KPOZ anchor equals the use of VS 41X16 support part and is regarded as a standardized method of anchoring.

max. 1200 mm 10 kg 2 60 mm 50; 75; 100; 150; 200; 300 mm 1,5 mm

List of products for one mounting point: page MP 41X41

1

2

26

VS 41X16

4*

4*

26

KPO 10

2*

2*

31

M 10

2+2*

4+2*

29

MZ 10

2+2*

4+2*

27

Approved manufacturers of cables:

ZT 10

2

2

27

For supporting cable constructions it is possible to use cables of any manufacturer with proven functionality during fire.

PVL 10

2

4

30

PD 10

2

4

30

S 6X20 M

2

4

28

PVL 6

2

4

30

* marked number presents the products for suspension with VS 41X16. In the case of suspension using an anchor, this number is replaced by KPOZ anchor. KPOZ 10

2

2

27


F I R E R E S I S TA N T S Y S T E M S - s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s 7

Cable trays JUPITER - KZ

T

system for wall

10 VS 41X45

KPO 10 MZ 10

M 10

ZT 10

0

. 120

max

VS 41X45 KZ

M 10 PD 10 MZ 10

DTBS NSM KSBS

Fire resistance classification:

Technical parameters of routes:

for power cables: P 90-R E 90 PS 90

spacing of hanging points maximum load on 1 m maximum number of successive routes height of the side-wall of cable tray widths of cable trays thickness of metal sheet of cable trays

ZP 27/2008 DIN 4102-12 STN 92 0205

for communication cables: P 90-R ZP 27/2008 E 90 DIN 4102-12 PS 90 STN 92 0205 Description of the system:

max. 1200 mm 10 kg 2 60 mm 50; 75; 100; 150; 200; 300 mm 1,5 mm

List of products for one mounting point:

The supporting structure is composed of the bracket DTBS anchored directly to the wall using fire resistant anchors KPO 10. The end of the bracket DTBS is fitted with a holder for the threaded rod ZT 10, which is secured from the top part of the bracket using the nut M 10. The bottom anchoring is performed using the nut MZ 10. This type of a construction enables a maximum of two routes above each other during which the top line must be attached to the wall using the threaded rod and two assembly accessories VS 41X45 at an angle of 45째. The span between individual DTBS brackets must be max. 1200 mm. The cable tray KZ is attached to the bracket DTBS using the screws NSM 6X10. In case of one line the assembly accessory VS 41X45 is attached to the holder at the end of the bracket DTBS using the bolt S 10X30, nut M 10, and washers PD 10. (see pic. A). Ends of securing threaded rods may be anchored into the ceiling instead of the wall. pic. A ZT 10 MZ 10 S 10X50 PD 10 M 10

Approved manufacturers of cables: For supporting cable constructions it is possible to use cables of any manufacturer with proven functionality during fire.

page DTBS

1

2

1

2

25

VS 41X45

2

2

-

-

26

KPO 10

3

5

3

5

31

ZT 10

1

2

1

2

27

M 10

3

4

1

2

29

S 10X50

1

-

-

-

29

MZ 10

3

4

1

1

27

PD 10

2

4

2

4

30

NSM 6X10

2

4

2

4

28

KPOZ 10

-

-

1

1

31


8

F I R E R E S I S TA N T S Y S T E M S - s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s

T

Cable ladders - KL 60... PO

20

system designated for mounting to the ceiling with a ceiling profile SPL possible types of anchoring: KPO 10

KPO 10

VS 41X16 MZ 10

SPL

M 10

KPOZ

KPO 10 VS 41x16 MZ 10 M 10

KL 60... PO

ZT 10

M 10 PD 10 M 10 NSM 6X10 KPBSKL

200

x. 1

ma

KPO 10 VS 41X16

DTBS

MZ 10 S 10X50

M 10 ZT 10

Fire resistance classification: for power cables: P 90-R E 90 PS 90

SPL DTBS

ZP 27/2008 DIN 4102-12 STN 92 0205

for communication cables: P 90-R ZP 27/2008 E 90 DIN 4102-12 PS 90 STN 92 0205

PD 10 M 10

Technical parameters of routes: spacing of hanging points maximum load on 1 m maximum number of successive routes sidewall height of the cable ladder width of cable ladders thickness of metal sheet of cable ladders

max. 1200 mm 20 kg 3 60 mm 150; 200; 300; 400 mm 1,5 mm

Description of the system: The base of the supporting construction is the SPL ceiling profile anchored by the KPO anchor. The system includes the heavy holder DTBS mounted using two bolts S 10X40, 2 pieces of nuts M 10, and 2 pieces of washers PD 10 to the ceiling profile. The heavy bracket must be fixed using threaded rod ZT 10 and at the same time the assembly accessory VS 41X16 (KPOZ) in the ceiling construction to secure so that the line conforms to the preconditions of fire resistance. For installation of 3 successive routes it is necessary to use the threaded rod ZT 12, nuts M 12 and MZ 12, and the washer PD 12. The distance between the individual ceiling profiles must be max. 1200 mm. The cable tray KZ is fixed to the bracket DTBS using screws NSM 6X10. Ladders KL 60... PO are attached to the bracket DTBS using screws NSM 6X10. This system allows hanging of not more than three routes of cable ladders. The method of anchoring of a threaded rod using KPOZ anchor equals the use of VS 41X16 support part and is regarded as a standardized method of anchoring. The advantage of this system is possible dual-sided assembly of the bracket DTBS. Approved manufacturers of cables: For supporting cable constructions it is possible to use cables of any manufacturer with proven functionality during fire.

List of products for one mounting point: page DTBS

1

2

3

2

4

6

25

SPL

1

1

1

1

1

1

25

KPO 10

4+1*

4+1*

4+1*

4+2*

4+2*

4+2*

31

KPO 12

-

-

1*

-

-

2*

31

2*

2*

2*

4*

4*

4*

26

M 10

4+1*

8+1*

6

6+2*

12+2*

6

29

PD 10

4

8

6

6

12

6

30

MZ 10

1*

*

-

2*

2*

-

27

M 12

-

-

6+1*

-

-

12+2*

29

PD 12

-

-

6

-

-

12

30

MZ 12

-

-

1*

-

-

2*

27

S 10X40

2

4

6

-

-

-

29

S 10X50

-

-

-

2

4

6

29

ZT 10

1

1

-

1

1

-

27

ZT 12

-

-

1

-

-

1

27

NSM 6X10

2

4

6

4

8

12

28

VS 41X16

* marked number presents the products for suspension with VS 41X16. In the case of suspension using an anchor, this number is replaced by KPOZ anchor. KPOZ 10

1

1

-

2

2

-

31

KPOZ 12

-

-

1

-

-

2

31


F I R E R E S I S TA N T S Y S T E M S - s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s 9

Cable ladders - KL 60... PO

T

system for ceiling with use of threaded rods and support profiles

20 KPO 10

possible types of anchoring:

VS 41X16 MZ 10 M 10 NSM 6X10 ZT 10

KPBSKL

KPOZ

KL 60... PO

KPO 10 VS 41x16 MZ 10 M 10

M 10 PD 10 PD 10 M 10 MP 41X21 200

x. 1

ma

Fire resistance classification:

Technical parameters of routes:

for power cables: P 90-R E 90 PS 90

spacing of hanging points maximum load on 1 m maximum number of successive routes sidewall height of the cable ladder width of cable ladders thickness of metal sheet of cable ladders

ZP 27/2008 DIN 4102-12 STN 92 0205

for communication cables: P 90-R ZP 27/2008 E 90 DIN 4102-12 PS 90 STN 92 0205 Description of the system: The threaded rod ZT 10 is hanged using 2 pieces of support assembly accessories VS 41X16 and fire resistant anchors KPO 10 to the ceiling. MP 41X21 assembly section parts are anchored on the threaded rods using M 10 nut. This system is designed for a maximum of 3 routes above each other. Ladders KL 60... PO are fixed to the assembly section part using S 6X20 M bolts and PVL 6 washers. The method of anchoring of a threaded rod using KPOZ anchor equals the use of VS 41X16 support part and is regarded as a standardized method of anchoring.

max. 1200 mm 20 kg 3 60 mm 150; 200; 300; 400 mm 1,5 mm

List of products for one mounting point: page MP 41X21

1

2

3

26

VS 41X16

4*

4*

4*

26

KPO 10

2*

2*

2*

31

4+2*

8+2*

12+2*

29

MZ 10

2*

2*

2*

27

ZT 10

2

2

2

27

Approved manufacturers of cables:

PD 10

4

8

12

30

For supporting cable constructions it is possible to use cables of any manufacturer with proven functionality during fire.

S 6X20 M

2

4

6

28

PVL 6

2

4

6

30

M 10

* marked number presents the products for suspension with VS 41X16. In the case of suspension using an anchor, this number is replaced by KPOZ anchor. KPOZ 10

2

2

2

31


10

F I R E R E S I S TA N T S Y S T E M S - s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s

T

Cable ladders - KL 60... PO

20

system for wall

VS 41X45 M 10

max. 1200

ZT 10 KL 60... PO NSM 6X10 KPBSKL

VS 41X45

PD 10 M 10

DTBS

Fire resistance classification:

Technical parameters of routes:

for power cables: P 90-R E 90 PS 90

spacing of hanging points maximum load on 1 m maximum number of successive routes sidewall height of the cable ladder width of cable ladders thickness of metal sheet of cable ladders

ZP 27/2008 DIN 4102-12 STN 92 0205

for communication cables: P 90 ZP 27/2008 E 90 DIN 4102-12 PS 90 STN 92 0205 Description of the system:

max. 1200 mm 20 kg 2 60 mm 150; 200; 300; 400 mm 1,5 mm

List of products for one mounting point:

The supporting structure is composed of the bracket DTBS anchored directly to the wall using fire resistant anchors KPO 10. The end of the DTBS holder is provided with a fixture for ZT 10 threaded rod which is fixed from both ends using M 10 nuts. This type of a construction enables a maximum of two routes above each other, whereas ends of DTBS holders must be fixed to the wall using the threaded rod and two pieces of VS 41X45 support parts under 45째 angle. The span between individual DTBS brackets must be max. 1200 mm. Ladders KL 60... PO are attached to the bracket DTBS using screws NSM 6X10. In case of one line the assembly accessory VS 41X45 is attached to the holder at the end of the bracket DTBS using the bolt S 10X30, nut M 10, and washers PD 10. (see pic. A). Ends of securing threaded rods may be anchored into the ceiling instead of the wall. pic. A ZT 10 M 10 S 10X50 PD 10

Approved manufacturers of cables: For supporting cable constructions it is possible to use cables of any manufacturer with proven functionality during fire.

page DTBS

1

2

1

2

25

VS 41X45

2

2

-

-

26

KPO 10

3

5

2

4

31

ZT 10

1

2

1

2

27

M 10

3

6

2

4

29

S 10X50

1

-

-

-

29

PD 10

3

6

2

4

30

NSM 6X10

2

4

2

4

28

KPOZ 10

-

-

1

1

31


F I R E R E S I S TA N T S Y S T E M S - s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s 11

Cable ladders

T

system of cable ladders - vertical placement, ascending line

20

Description of the system:

KL

The cable ladder is fixed on the base material by means of KLSU clamps placed in the side of the ladder with the maximum span of 1200 mm using NSM 6X10 bolts. A washer needs to be placed under the head of the bolt and the nut. The actual installation to the base material is subsequently performed using KPO 8 anchors. The cable placed in the cable ladder must be mechanically fixed to every rung using PKC clamps. In the case that the length of an ascending cable line is longer than 3500 mm, it is necessary to create a relieving elbow or to use the KPS clamp cover (pg. 13).

NSM 6X10 (2 pcs)

Technical parameters of routes:

KPO 8

spacing of hanging points distance of individual routes

max. 1200 mm 100 mm (the minimum distance for placing of KPS cover) maximum load on 1 m 20 kg maximum number of routes side by side not limited sidewall height of the cable ladder 60 mm width of cable ladders 150; 200; 300; 400 mm

KLSU

max. 1200

List of products for one mounting point: page KLSU

2

27

NSM 6X10

4

28

KPO 8

2

31

The ascending line created by a cable ladder is in terms of standardization understood as a clamp of individual cables. Clamping of cables by individual clamps every 300 mm is understood as a standardized support structure. As the ascending line may be a part of a non-standardized support structure, it is always necessary to use cables from manufacturers who have been certified for installation on the non-standardized part of the cable line. The line on the transition to the ascending section must be anchored. Relieving elbow – instead of the relieving elbow, it is possible to use the KPS cable clamp cover (pg. 33); in terms of standardization this is an equivalent solution

supporting profile NP tolerable radius of cable bending cable clamp PKC cable ladder KL cable


12

F I R E R E S I S TA N T S Y S T E M S - s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s

Cable clamp cover

KL

KLSU

KPS

ZT 8 M8 MS KPS PVL 8

PKC1

KPS

Fire resistance classification: P 60-R E 60 PS 60

ZP 27/2008 DIN 4102-12 STN 92 0205

List of products for one mounting point: page KPS

1

33

MS KPS

1

33

Description of the system: KPS cable clamp cover is fixed on the base material (concrete, solid brickwork) and creates thermal protection of the clamps, which in that way may perform its mechanical function even in fire conditions. The cover is fixed using ZT 8 threaded rods, M 8 nuts and PVL 8 washers anchored using KPOZ 8 anchors (MS KPS kit) to the base material. If the cover is to perform safely its function, it must be installed on ascending routes consisting of cable ladders by max. 3.5 m.

ÂŁ 3 500 mm

Fix the cables to every rung using clamps. According to the pitch of holes in the clamp cover (KPS 160X400) drill holes in the wall and insert anchors in them. Mount threaded rods in the anchors. Mount the clamp cover and tighten it slightly over washers. Deposit one layer of insulation wool after another. Always carefully pack cable surroundings with pieces of insulation wool. Now tighten the nuts holding the cover tightly and cover the cable surroundings and edges of insulation wool carefully with the supplied cement.

MS KPS - mounting kit – ordered separately


F I R E R E S I S TA N T S Y S T E M S - s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s 13

Independent cable clamps system of cable clamps - horizontal placement on the ceiling and wall - assembly on concrete base, solid brickwork

300

cable clamp 67xx D SB 6,3X35 cable

clamp 67xx

Fire resistance classification:

Technical parameters of routes:

for power cables: P 90-R E 90 PS 90

distance of anchoring points max. 300 mm maximum load on 1 m only one cable in the clamp maximum number of successive routes not limited

ZP 27/2008 DIN 4102-12 STN 92 0205

for communication cables: P 90-R ZP 27/2008 E 90 DIN 4102-12 PS 90 STN 92 0205

Description of the system: The base of the supporting construction is created by clamps 6708-6716 (6716D) fixed on the base material using fire resistant bolts for concrete SB 6,3X35. These bolts are screwed into holes with diameter of 5 mm drilled before hand in the concrete. Then the required cable is threaded in the installed clamps. It is necessary to select the size of the clamps taking into account diameter of the installed cable. The maximum distance of installed clamps is 300 mm. The base material must conform to the conditions of maintaining operability in fire. It is possible to install only one cable of the corresponding diameter in one singlesided clamp. It is possible to install two cables of the corresponding diameter in one dual-sided clamp.

List of products for one mounting point: page 67xx

1

-

24

67xx D

-

1

24

SB 6,3X35

1

1

28

Relieving elbow – instead of the relieving elbow, it is possible to use the KPS cable clamp cover (pg. 33); in terms of standardization this is an equivalent solution. With regard to fire classification of the KPS cover, the classification of the line consisting of cable clamps is lowered to 60 minutes. Cables placed under the KPS cover must be fixed using PKC clamps (pg. 31) anchored to NP section parts (pg. 23). The supporting section part must be anchored using two KPO 8 anchors on its edges. maximum distance of anchors must be 250 mm. Therefore, it is necessary to use three KPO 8 anchors for fixing of NP 350 section part.

Two 6708 – 6712 type clamps may be installed under one SB 6,3X35 bolt and thus create a line for two cables. By using two clamps of various sizes under one screw, it is possible to create a line for cables with different diameters (see pg. 24). It is possible to use clamps also for an ascending line; the maximum length of the vertical line is 3500 mm. If longer routes are used, then it is necessary to create a lifting elbow. In the case of cables with larger cross-sections (diameter exceeding 14 mm) it is possible to use the line created using OMEGA clamps (pg. 14) – applies only to horizontal routes. Approved manufacturers of cables: For supporting cable constructions it is possible to use cables of any manufacturer with proven functionality during fire. tolerable radius of cable bending cable

cable clamp


14

F I R E R E S I S TA N T S Y S T E M S - s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s

Clamps OMEGA system of cable clamps - horizontal placement on the ceiling and wall - assembly on concrete base, solid brickwork

52xx 300

SB 6,3X35

cables

Fire resistance classification:

Technical parameters of routes:

for power cables: P 90-R E 90 PS 90

distance of anchoring points maximum load on 1 m

ZP 27/2008 DIN 4102-12 STN 92 0205

max. 300 mm max. 60% of the internal cross-section of the clamp maximum number of successive routes not limited

for communication cables: P 120-R ZP 27/2008 E 90 DIN 4102-12 PS 90 STN 92 020

Description of the system: The structure consists OMEGA type clamps 52xx series, which are placed with 300 mm pitch using SB 6,3X35 bolts. These bolts are screwed into pre-drilled 5 mm diameter holes in concrete or solid brickwork. Clamps may be also fixed by KPO 6 anchors. Cables are subsequently placed in the installed clamps. However, the base material must meet the conditions of maintenance of operability of the structure in fire. Cables with cross-section up to 60% of the inner area cross-section of the clamp may be mounted in the clamps.

Approved manufacturers of cables: For supporting cable constructions it is possible to use cables of any manufacturer with proven functionality during fire. In the case that multiple cables are installed, the manufacturer must have the use of multiple cables in common mounting approved.

List of products for one mounting point: page 52xx

1

24

SB 6,3X35

1

28


F I R E R E S I S TA N T S Y S T E M S - s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s 15

Electrical wiring box for power cables

8135

Fire resistance classification: for power cables:

8110; 8117

Technical parameters of routes: maximum number of sublines

8135 PO

P120-R, E90, PS 90

8110 PO6

P120-R, E90, PS 90

8117 PO10

P90-R, E90, PS 90

8135 PO

1,5 - 6 mm2

8117 PO16

P60-R, E60, PS 60

8110 PO6

1,5 - 6 mm2

8117 PO10

1,5 - 10 mm2

8117 PO16

1,5 - 16 mm2

Description of the system: Electrical wiring boxes are mounted to the base material using fire resistant anchors. Distance columns are mounted on the installed anchors provided with washers. A support bar with ceramic terminal is boxes is subsequently mounted on the columns. The support bar is attached to the support columns using nuts. According to the type of the cable, openings are cut into the box and cables are wired. The last step of the installation is the mounting of the cover lid which is done without any tools merely by pressing the lid onto the box body. Installation of 8110 and 8117 boxes is performed using SB 6,3X45 bolts (included in the package) at which the lid is fixed by 4 pieces of bolts in corners.

Cable use depends on the type of structure of which the boxes are a part. The data for types of cables (or for the lack of some limits) may be found in individual assemblies system with maintained functionality in fire.

not limited

cable cross-section:

List of products for one mounting point: page 8135 PO

1

32

8110 PO6

1

32

8117 PO10

1

32

8117 PO16

1

32

All accessories required for installation of the wiring box (fire resistant anchors, supporting columns, terminal box) are included.


16

F I R E R E S I S TA N T S Y S T E M S - s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s

Electrical wiring box for communication cables

8117 DPO

Fire resistance classification: for communication cables: 8117 DPO

Technical parameters of routes: maximum number of sublines

not limited

P 120-R; E 90; PS 90 cable cross-section: 8117 DPO

Description of the system: Electrical wiring boxes are mounted to the base material using SB 6,3X45 bolts (included in the package). According to the type of the cable, openings are cut into the box and cables are wired. The last step of the installation is the mounting of the cover lid which is fixed by 4 pieces of bolts in corners.

Cable use depends on the type of structure of which the boxes are a part. The data on the types of cables (or on the lack of any limits) that may be used may be found with individual assemblies of systems maintaining operability in fire.

0,5 - 4 mm2

List of products for one mounting point: page 8117 DPO

1

32

An electrical wiring box includes all accessories necessary for its installation (bolts SB 6,3X45 and support elements).


F I R E R E S I S TA N T S Y S T E M S - s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s

cable tray

B

H

A

type number

A

H

B

PO

POF

KZ 60X50X1.50

50

60

3000

1,5

8595057692046

KZ 60X75X1.50

75

60

3000

1,5

8595057635838

KZ 60X100X1.50

100

60

3000

1,5

8595057635852

KZ 60X150X1.50

150

60

3000

1,5

8595057635883

KZ 60X200X1.50

200

60

3000

1,5

8595057635913

KZ 60X300X1.50

300

60

3000

1,5

8595057635951

For connecting the trays there are designated the couplings KSBS.

B

coupling for cable trays

*H *A

type number

*A

*H

B

PO

POF

KSBS 50

50

60

200

16

1,5

8595057692022

KSBS 75

75

60

200

16

1,5

8595057649804

KSBS 100

100

60

200

16

1,5

8595057649811

KSBS 150

150

60

200

16

1,5

8595057665774

KSBS 200

200

60

200

24

1,5

8595057649835

KSBS 300

300

60

200

24

1,5

8595057649842

For connecting the ladders there are designed connecting NSM 6X10 (pg. 28). * dimension of the cable tray, not the couplings

thickness of metal sheet (mm)

amount of bolts for connection

to order

PO

Pre-Galvanized

POF Hot Dip Galvanized

17


F I R E R E S I S TA N T S Y S T E M S - s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s

cable ladder

B

C

15 H

16

A

type number

A

H

B

C

PO

POF

KL 60X150

150

60

150

3000

1,5

8595057691414

KL 60X200

200

60

150

3000

1,5

8595057691421

KL 60X300

300

60

150

3000

1,5

8595057691438

KL 60X400

400

60

150

3000

1,5

8595057691445

The distance of rungs of cable ladders for standardized support structures is 150 mm. Cable ladders may be also used as an ascending line maintaining operability in fire - pg. 11, the KLSU angle part is intended for mounting on the wall (pg. 27). For the connecting there are designated the couplings KPBSKL. For ladders it is possible to use accessories to cable trays JUPITER pg. 19 - 23.

coupling for cable ladders

B

18

*H

*A

type number

*A

*H

B

PO

POF

KPBSKL 150

150

60

250

20

1,5

8595057692688

KPBSKL 200

200

60

250

20

1,5

8595057650091

KPBSKL 300

300

60

250

20

1,5

8595057650107

KPBSKL 400

400

60

250

20

1,5

8595057650114

There are used the screws NSM 6X10 for the connecting (pg. 28) - 12 pcs. * dimension of the cable ladder, not the couplings

thickness of metal sheet (mm)

amount of bolts for connection

to order

PO

Pre-Galvanized

POF Hot Dip Galvanized


F I R E R E S I S TA N T S Y S T E M S - s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s

elbow 90°

B

H ∅7 x 17

A

type number

A

H

B

S

F

O 90X60X50

50

60

250

0,8

8

8595057627864

O 90X60X75

75

60

275

0,8

8

8595057627871

O 90X60X100

100

60

300

0,8

8

8595057627888

O 90X60X150

150

60

350

0,8

8

8595057627895

O 90X60X200

200

60

400

1,0

8

8595057627918

O 90X60X300

300

60

500

1,0

8

8595057627925

O 90X60X400

400

60

600

1,0

8

8595057627932

To fix the connection use the bolt NSM 6X10 (pg. 28). The elbow of 400 mm width has the outside right angle of sidewalls replaced by canting; this elbow is designed in fire resistant system only for cable ladders.

T- p i e c e

C

H A

∅7 x 17

B

type number

A

H

B

C

S

F

T 60X50

50

60

250

450

0,8

12

8595057637443

T 60X75

75

60

275

475

0,8

12

8595057633339

T 60X100

100

60

300

500

0,8

12

8595057630338

T 60X150

150

60

350

550

0,8

12

8595057633575

T 60X200

200

60

400

600

1,0

12

8595057631717

T 60X300

300

60

500

700

1,0

12

8595057637467

T 60X400

400

60

600

800

1,0

12

8595057631700

To fix the connection use the bolt NSM 6X10 (pg. 28). T-piece of 400 mm width is meant in fire resistant systems only for cable ladders.

thickness of metal sheet (mm)

amount of bolts for connection

to order

S

Pre-Galvanized

F

Hot Dip Galvanized

19


20

F I R E R E S I S TA N T S Y S T E M S - s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s

cross-over

H ∅7 x 17

A

B

type number

A

H

B

S

F

KR 60X50

50

60

450

0,8

16

8595057637696

KR 60X75

75

60

475

0,8

16

8595057637702

KR 60X100

100

60

500

0,8

16

8595057637719

KR 60X150

150

60

550

0,8

16

8595057637726

KR 60X200

200

60

600

1,0

16

8595057637733

KR 60X300

300

60

700

1,0

16

8595057637757

KR 60X400

400

60

800

1,0

16

8595057637764

To fix the connection use the bolt NSM 6X10 (pg. 28). Crossover of 400 mm width is meant in fire resistant systems only for cable ladders.

low elbow 90°

B

H

A

∅7 x 17

type number

A

H

B

S

F

KO 90X60X50

50

60

245

0,8

8

8595057628014

KO 90X60X75

75

60

245

0,8

8

8595057628021

KO 90X60X100

100

60

245

0,8

8

8595057628038

KO 90X60X150

150

60

245

0,8

8

8595057628045

KO 90X60X200

200

60

245

1,0

8

8595057628052

KO 90X60X300

300

60

245

1,0

8

8595057628069

KO 90X60X400

400

60

245

1,0

8

8595057628076

To fix the connection use the bolt NSM 6X10 (pg. 28). Bending elbow of 400 mm width is meant in fire resistant systems only for cable ladders. For ascending and descending of the line there are only cable ladders even in case of a horizontal line led by cable trays.

thickness of metal sheet (mm)

amount of bolts for connection

to order

S

Pre-Galvanized

F

Hot Dip Galvanized


F I R E R E S I S TA N T S Y S T E M S - s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s 21

rising elbow 90°

B

H ∅7 x 17

A

type number

A

H

B

S

F

SO 90X60X50

50

60

245

0,8

8

8595057628151

SO 90X60X75

75

60

245

0,8

8

8595057628168

SO 90X60X100

100

60

245

0,8

8

8595057628175

SO 90X60X150

150

60

245

0,8

8

8595057628182

SO 90X60X200

200

60

245

1,0

8

8595057628199

SO 90X60X300

300

60

245

1,0

8

8595057628205

SO 90X60X400

400

60

245

1,0

8

8595057628212

To fix the connection use the bolt NSM 6X10 (pg. 28). Bending elbow of 400 mm width is meant in fire resistant systems only for cable ladders. For ascending and descending of the line there are only cable ladders even in case of a horizontal line led by cable trays.

end-piece

H ∅7 x 25

A B

type number

H

A

B

S

F

K 60X50

50

50

44

1,0

4

8595057638235

K 60X75

50

75

44

1,0

4

8595057635470

K 60X100

50

100

44

1,0

4

8595057629974

K 60X150

50

150

44

1,0

4

8595057629981

K 60X200

50

200

44

1,0

4

8595057629998

K 60X300

50

300

44

1,0

4

8595057629639

The connection is performed using the screws NSM 6X10 (pg. 28).

thickness of metal sheet (mm)

amount of bolts for connection

to order

S

Pre-Galvanized

F

Hot Dip Galvanized


22

F I R E R E S I S TA N T S Y S T E M S - s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s

reduction B

H A

∅7 x 25

type number

H

A

B

S

F

SR 60X25

50

25

44

1,0

4

8595057638426

SR 60X50

50

50

44

1,0

4

8595057633582

SR 60X75

50

75

44

1,0

4

8595057638433

SR 60X100

50

100

44

1,0

4

8595057631755

SR 60X125

50

125

44

1,0

4

8595057638440

SR 60X150

50

150

44

1,0

4

8595057638457

SR 60X200

50

200

44

1,0

4

8595057638464

SR 60X250

50

250

44

1,0

4

8595057638471

The fastening of the joint is performed with the screws NSM 6X10 (pg. 28). The reduction is designed for the purpose of adjustment of the widths of the cable trays or ladders in the line.

universal coupling H

238

4

8 23

∅7

x1

2

∅7

x3

∅7 x 17

type number

H

S

F

SU 60

60

1,0

4

8595057628380

Two pieces for one branching are used for additional diverting of cables from the cable line instead of a T-piece. The connection is performed using the screws NSM 6X10 (pg. 28).

thickness of metal sheet (mm)

amount of bolts for connection

to order

S

Pre-Galvanized

F

Hot Dip Galvanized


F I R E R E S I S TA N T S Y S T E M S - s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s 23

hinged joint

H

∅7 x 17

type number

H

S

F

SK 60

60

0,8

4

8595057627772

For the connection of the hinged joint to the tray there are used the screws NSM 6X10 (pg. 28). The coupling is supplied by 1 piece; in order to create one connection, 2 pieces are needed. The couplings to be used on the right or left side do not differ.

partition

B

H

D

C

A

type number

H

A

B

C

D

S

F

P 60

54

17,5

3000

∅7 x 25

50

0,8

8595057627734

The connection is performed using the screws NSM 6X10 (pg. 28), 2 pcs per 1 meter. The partition is determined for branching in cable trays.

load bearing profile

A

C B

D

A

B

C

D

S

F

NP 100

100

30

15

∅9 x 35

1,2

100

0,06

8595057639768

NP 150

150

30

15

∅9 x 35

1,2

100

0,08

8595057639775

NP 200

200

30

15

∅9 x 35

1,2

100

0,11

8595057639782

NP 250

250

30

15

∅9 x 35

1,2

100

0,14

8595057639799

NP 350

350

30

15

∅9 x 35

1,2

100

0,20

8595057630864

to order

type number

thickness of metal sheet (mm)

max. load (kg)

amount of bolts for connection

weight kg/m

S

Pre-Galvanized

F

Hot Dip Galvanized


24

F I R E R E S I S TA N T S Y S T E M S - s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s

clamps for cables

20

type number

∅ of cable

PO

PO GMT

clamps single-sided 6708

6

0,01

100

8595568909930

8595568912459

6710

8

0,01

100

8595568909947

8595568912466

6712

10

0,01

100

8595568909954

8595568912473

6716E

14

0,015

250

8595057698031

8595568912503

8595057698079

8595568912510

clamps dual-sided 6716ED

14

0,02

250

Clamps are fixed to the base material using SB 6.3X35 concrete bolts (pg. 28). Two 6708-6712 clamps may be placed under one screw and in this way a line for two cables is created.

clamp OMEGA

∅ cable min. - max.

S

F

5220 ZNM

18 - 21

0,015

8595057692091

-

5225 ZNM

22 - 25

0,018

8595057692107

-

5232 ZNM

25 - 39

0,022

8595057692114

-

5250 ZNM

38 - 50

0,028

8595057692138

-

5263 ZNM

51 - 60

0,032

8595057692145

-

5216E ZN

12 -14

0,014

-

8595568915269

5220 ZN

14 - 18

0,015

-

8595568915276

5225 ZN

18 - 22

0,018

-

8595568915283

5232 ZN

22 - 30

0,022

-

8595568915290

5240 ZN

30 - 38

0,025

-

8595568915306

5250 ZN

38 - 50

0,028

-

8595568915313

5263 ZN

51 - 60

0,032

-

8595568915320

type number

To facilitate installation the clamp is provided with a groove for insertion; it is not necessary to separate completely the top part of the clamp at the installation. For attaching to the base material it is suitable to use anchors or bolts in the concrete SB 6.3X35 (pg. 28).

weight kg/pcs

pieces in a package

GMT

non electrolytic plating

S

Pre-Galvanized

F

Hot Dip Galvanized


F I R E R E S I S TA N T S Y S T E M S - s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s 25

ceiling profile B

A

C

15 x 15

41

21

A

B

C

F

SPL 200

214

120

120

0,74

8595057628557

SPL 300

304

120

120

0,85

8595057632097

SPL 400

424

120

120

1,01

8595057628564

SPL 500

514

120

120

1,13

8595057635067

SPL 600

604

120

120

1,23

8595057628571

SPL 800

814

120

120

1,45

8595057634978

SPL 1000

1024

120

120

1,75

8595057640061

SPL 1200

1204

120

120

1,95

8595057640078

type number

Designated for attaching of brackets DTBS with the use of the bolt S 10X40 (S 10X50 for dual sided assembly), nuts M 10 and washers PD 10.

bracket

B

A

C

E D

A

B

C

D

E

PO

DTBS 100

120

50

∅12 x 20

∅14

∅7 x 20

0,43

8595057649866

DTBS 150

120

50

∅12 x 20

∅14

∅7 x 20

0,52

8595057634954

DTBS 200

120

50

∅12 x 20

∅14

∅7 x 20

0,58

8595057649873

DTBS 300

135

50

∅12 x 20

∅14

∅7 x 20

0,83

8595057634961

DTBS 400

135

50

∅12 x 20

∅14

∅7 x 20

1,03

8595057649880

type number

DTBS holders are designed for creating of a standardized cable line of cable trays or ladders. Is used for direct mounting to the wall using fire resistant anchors or for mounting to the ceiling profile SPL. The end of the holder needs to be fixed to the wall or ceiling using ZT threaded rod. DTBS holders are supplied by default with galvanized surface finish and in disassembled condition (without screwed on securing lug).

weight kg/pcs

F

Hot Dip Galvanized

PO

Hot Dip Galvanized


F I R E R E S I S TA N T S Y S T E M S - s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s

assembly profile

D F E

A

26

C B

type number

A

B

C

F

S

F

MP 41X21

21

41

22

3000 ∅13 x 30

50

2,5

1,85

8595057699557

8595057633469

MP 41X41

41

41

22

3000 ∅13 x 30

50

2,5

2,70

8595057631526

8595057632103

D

E

It is used as a support for the installation of ladders or trays when placed on the threaded rods. PD and PVL washers must be put under the nuts.

assembly accessory between the anchor and the threaded rod

20

4

∅1

40

type number

F

VS 41X16

5

0,27

8595057634985

For attaching the threaded rod to the ceiling. For the creation of a single hanging point it is necessary to use two pieces placed against each other. As an alternative, it is also possible to use anchoring of the threaded rod using KPOZ hammer-in anchors. This anchoring is also regarded as a standardized method of anchoring.

assembly accessory between the anchor and the threaded rod - 45°

35 ∅13 16

type number

F

VS 41X45

5

0,10

8595057667570

For attaching the threaded rod to the wall at an angle of 45°.

thickness of metal sheet (mm)

S

Pre-Galvanized

weight kg/pcs; weight kg/m

F

Hot Dip Galvanized


F I R E R E S I S TA N T S Y S T E M S - s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s 27

cable ladder wall bracket

2

x7

70

∅2

∅9

65

type number KLSU

S

F

1,5

0,07

8595568908681

8595568908698

Mounting to the ladder is performed using NSM 6X10 bolts (pg. 28). The 8 mm anchor is used for mounting on the wall. The wall mounting of KLSU cable ladder fully replaces the previously used DRIPN.

threaded rod

A

Ø

A

ZNCR

ZT 10

M10

2000

0,46

8595057628922

ZT 12

M12

2000

0,70

8595057639591

type number

It is used for suspending of a cable line under the ceiling. In the case of standardized structures for securing of ends of outriggers to the wall or ceiling. The specification is stated on each cable line assembly.

hang nut

A

Ø

A

ZNCR

MZ 10

M10

28

0,04

8595057629929

MZ 12

M12

40

0,06

8595057639584

type number

It is used for connecting of two threaded rods or as a nut for some standardized support systems.

weight kg/pcs; weight kg/m

S

Pre-Galvanized

F

Hot Dip Galvanized

ZNCR Bichromatic galvanised


28

F I R E R E S I S TA N T S Y S T E M S - s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s

carriage bolt and locknut

ZNCR

NSM 6X10

0,007

100

8595057667129

-

NSM 6X10-GMT

0,007

100

-

8595057692947

type number

GMT

GMT surface finish is necessary for galvanized systems; however, it may be used even for systems with Sendzimir surface finish.

bolt with a round head and lock nut

type number S 6X20 M

ZNCR

0,01

250

8595057640825

bolt to concrete

type number SB 6.3X35

PO GMT

100

8595057697904

It serves for attaching OMEGA clamps or independent cable clamps to the base material. The bolt may be mounted in concrete, natural stone, or solid brickwork. A ∅ 5 mm hole needs to be pre-drilled for mounting of the bolt. The supplied surface finish may be used for installation of clamps with PO and PO GMT surface finish (type 6708-6716) and both types of surface finish of OMEGA clamps.

weight kg/pcs

ZNCR Bichromatic galvanised

pieces in a package

GMT non electrolytic plating


F I R E R E S I S TA N T S Y S T E M S - s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s 29

bolt with hexagonal head

ZNCR

S 6X20

0,01

250

8595057630451

S 6X30

0,01

250

8595057640733

S 8X20

0,01

250

8595057638822

S 8X30

0,02

250

8595057640740

S 8X40

0,02

250

8595057640757

S 8X50

0,02

250

8595057640764

S 8X70

0,03

250

8595057640771

S 10X20

0,02

250

8595057628724

S 10X30

0,03

250

8595057628731

S 10X40

0,03

250

8595057640788

S 10X50

0,05

250

8595057698123

S 10X70

0,05

250

8595057698123

S 12X20

0,03

250

8595057633124

S 12X30

0,04

250

8595057633131

S 12X40

0,05

250

8595057640795

S 12X50

0,06

250

8595057640801

type number

hexagon nut

ZNCR

M6

0,01

250

8595057633636

M8

0,01

250

8595057633643

M 10

0,01

250

8595057630406

M 12

0,02

250

8595057640818

type number

weight kg/pcs

pieces in a package

ZNCR Bichromatic galvanised


30

F I R E R E S I S TA N T S Y S T E M S - s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s

washer

A

type number

A

ZNCR

PD 6

12

0,01

250

8595057640832

PD 8

17

0,01

250

8595057633438

PD 10

20

0,01

250

8595057633445

PD 12

24

0,01

250

8595057640849

large washer

A

type number

A

ZNCR

PVL 6

18

0,001

250

8595057629523

PVL 10

20

0,01

250

8595057633797

PVL 12

24

0,02

250

8595057640856

weight kg/pcs

pieces in a package

ZNCR Bichromatic galvanised


F I R E R E S I S TA N T S Y S T E M S - s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s 31

A

clamp

B

type number

A min.

B

F

PKC1 1198

6

12

0,03

8595057644878

PKC1 1199

7

16

0,03

8595057644885

PKC1 1200

10

19

0,04

8595057642232

PKC1 1201

14

23

0,04

8595057642249

PKC1 1202

20

26

0,04

8595057635586

PKC1 1203

24

30

0,06

8595057635517

PKC1 1204

25

35

0,07

8595057635401

PKC1 1205

28

38

0,08

8595057635524

PKC1 1206

32

43

0,09

8595057644892

PKC1 1207

42

47

0,10

8595057644908

PKC1 1208

43

51

0,10

8595057635531

PKC1 1209

50

55

0,11

8595057635593

PKC1 1210

52

59

0,14

8595057644915

PKC1 1211

54

63

0,16

8595057644922

PKC1 1212

57

69

0,16

8595057635609

The information means the minimum and maximum diameter of the cable being fastened. The mentioned dimensions are used for basic guidance when selecting clamps for cables. Based on an order, it is possible to supply PKC2 clamps for two cables conforming the conditions of systems maintaining operability in fire.

D

anchor

B

C

B

A

A

type number

A

B

*C

*D

*E

thread

PO

KPO 6X50

6

50

35

5

45

M6

0,01

8595057691162

KPO 6X70

6

70

35

10

70

M6

0,02

8595057691179

KPO 8X77

8

77

45

10

75

M8

0,03

8595057691100

KPO 8X97

8

97

45

30

95

M8

0,04

8595057691117

KPO 10X95

10

95

60

10

90

M10

0,06

8595057691124

KPO 10X115

10

115

60

30

110

M10

0,08

8595057691131

KPO 12X120

12

120

70

10

115

M12

0,10

8595057691148

KPO 12X150*

12

150

70

30

145

M12

0,13

8595057691155

KPOZ 10

12

40

-

-

-

M10

0,03

8595057692855

KPOZ 12

14

50

-

-

-

M12

0,06

8595057692862

*C - anchor depth *D - maximum thickness of the material being attached *E - minimum depth of the drilled hole The fire resistant anchors serve for the attaching of construction elements to the base material (concrete, stone). The knock in anchors KPOZ serve for the direct attachment of the threaded rods. * until the sell-out of stocks

weight kg/pcs

PO F

Pre-Galvanized Hot Dip Galvanized


32

F I R E R E S I S TA N T S Y S T E M S - s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s

electrical installation box fire resistant - power cables

dimension

8135

PO

105 x 105 x 40

orange RAL 2004

IP54

0,2

8595057691612

8110

PO6

117 x 117 x 58

orange RAL 2004

IP54

0,5

8595568904812

8117

PO10

167 x 167 x 78

orange RAL 2004

IP54

0,7

8595568904829

8117

PO16

167 x 167 x 78

orange RAL 2004

IP54

0,7

8595057699021

type number

The box is fitted with a ceramic terminal block while maintaining the functionality during a fire and is fixed by using the enclosed fire resistant anchors or bolts for concrete. The boxes are intended only for use with cables with proven operability in fire. Fire resistant boxes are made of halogen-free material. 8135:

cover is mounted without bolts terminal block is designated for 5 wires with a cross-section from 1,5 to 6 mm2 fire resistance classification: P 120-R ZP 27/2008 E 90 DIN 4102-12 PS 120 STN 92 0205

8117 PO10: the cover is secured by bolts terminal block is designated for 5 wires with fire resistance classification: P 90-R E 90 PS 90

a cross-section to 10 mm2 ZP 27/2008 DIN 4102-12 STN 92 0205

8110 PO6: the cover is secured by bolts terminal block is designated for 5 wires with a cross-section 1,5 - 6 mm2 fire resistance classification: P 120-R ZP 27/2008 E 90 DIN 4102-12 PS 90 STN 92 0205 8117 PO16: terminal block is designated for 5 wires with a cross-section to 16 mm2 fire resistance classification: P 60-R ZP 27/2008 E 60 DIN 4102-12 PS 60 STN 92 0205

electrical installation box fire resistant - data cables

dimension

167 x 167 x 78

orange RAL 2004

IP54

0,7

type number 8117

DPO

8595568912480

The box is equipped with a ceramic terminal block - 12 poles maintaining operability in fire. They are fixed using the attached bolts for concrete (included in the package). The boxes are intended for use only with data cables with proven operability in fire. Fire resistant boxes are made of halogen-free material. 8117 DPO: the cover is secured by bolts terminal block is designated for 12 wires with a cross-section to 4 mm2 fire resistance classification: P120-R ZP 27/2008 E 90 DIN 4102-12 PS 90 STN 92 0205

weight kg/pcs

color

degree of shielding


F I R E R E S I S TA N T S Y S T E M S - s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s 33

cable clamp cover

C

A

B

type number KPS 160x400

A

B

C

PO

3,1

530

160

155

8595568912497

Anchoring to the base material using MS KPS mounting kit. KPS cover includes insulation wool and a cartridge with insulation cement. One mounting kit needs to be ordered for cover installation.

mounting kit for cable clamp cover

type number MS KPS

PO

1,0

8595568912527

The kit always needs to be ordered with the clamp cover - 1 piece of the kit with one cover. The kit contains fire resistant anchors, threaded rods, washers, nuts, and a knife for cutting of thermally insulating wool.

weight kg/pcs

PO

Hot Dip Galvanized


34

F I R E R E S I S TA N T S Y S T E M S - n o t s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s

Connection of fire resistant cable tray KZI – JUPITER

KZI NSM 6X10 KZI

Cable tray KZI with maintained functionality in case of fire must be made of a metal sheet 1.25 mm thick. Connection of the cable tray KZI KZI is carried out using the integrated coupling which is included within the tray and using screws NSM 6X10 or NSM 6X10-GMT. To width of the tray maintain stability of the supporting line at very difficult conditions of fire it is necessary to install these bolts to all holes which appear after 50 inserting one end of the tray to the end of the subsequent tray. 75

NSM 6X10 number of bolts 4 4

100

4

150

4

200

6

300

6

Connection of fire resistant cable tray NKZI, NKZIN – MARS

NKZI

NSM 6X10

NKZI

Cable tray NKZI with maintained functionality in case of fire must be made of a metal sheet 1.25 mm thick. Connection of the cable tray NKZI is carried out using the integrated coupling which is included within the tray and using screws NSM 6X10 or NSM 6X10-GMT. To maintain stability of the supporting line at very difficult conditions of fire it is necessary to install these bolts to all holes which appear after inserting one end of the tray to the end of the subsequent tray. In the case of not perforated tray, it is necessary to drill the holes for NSM 6X10 (2 pieces) bolts in the tray bottom. * The number of bolts applies only to NKZI 50X125 cable tray suspended under the ceiling using ZVNI suspension; in case of this type of suspension it is necessary to use the connection of trays in the bottom using 2 pieces of NSM 6X10 bolts.

NKZI, NKZIN 50 width of the tray

NSM 6X10 number of bolts

NKZI, NKZIN 100 NSM 6X10 width of the tray number of bolts

62

2

125

4

125

2, 4*

250

6

250

4


F I R E R E S I S TA N T S Y S T E M S - n o t s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s 35

Cable trays JUPITER - KZI

T

dual sided system for ceiling with use of ceiling profile SPS

10 KPO 10

500

.1 max

SPS S 10X70; M 10; PD 10 DT

NSM 6X10 KZI

NSM 6X10

Description of the system:

Technical parameters of routes:

The base of the supporting construction with maintained functionality during a fire is a ceiling profile SPS anchored with four anchors KPO 10. To this ceiling profile always two brackets DT are mounted always opposite to each other from both sides using bolts S 10X70, nuts M 10, and two pieces of washers PD 10. The cable trays KZI are attached to brackets DT using screws NSM 6X10. This system allows assembling of not more than three levels under each other with the maximum distance of hanging points of 1500 mm.

spacing of hanging points maximum load on 1 m maximum number of successive routes height of the side-wall of cable tray widths of cable trays thickness of metal sheet of cable trays

Fire resistance classification, approved manufacturers of cables:

List of products for one mounting point:

Manufacturer Lamela Electric a.s.

power

max. 1500 mm 10 kg 3 60 mm 50; 75; 100; 150; 200; 300 mm 1,25 mm

data

type

resistance

type

resistance

1-CHKE-V B2ca,s1,d0

90

JXFE-V B2ca,s1,d0

60

The number stated in “resistance� column states the value of maintenance of operability in minutes according to: ZP 27/2008 marked Pxx - R DIN 4102 marked Exx STN 92 0205 marked PSxx

page SPS

1

1

1

70

KPO 10

4

4

4

77

DT

2

4

6

71

S 10X70

2

4

6

76

M 10

2

4

6

74

PD

4

8

12

76

NSM 6X10

4

8

12

75


36

F I R E R E S I S TA N T S Y S T E M S - n o t s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s

T

Cable trays JUPITER - KZI

10

single sided system for ceiling with use of ceiling profile SPS KPO 10

00 x. 15

ma

SPS S 10X20; PM 41 M 10; PD 10 DT NSM 6X10 KZI

NSM 6X10

Description of the system:

Technical parameters of routes:

The base of the supporting construction with maintained functionality during a fire is a ceiling profile SPS anchored with four anchors KPO 10. To this ceiling profile the bracket DT is attached from one side using the bolt S 10X20, the sliding nut PM 41 M 10, and the washer PD 10. The cable trays KZI are attached to brackets DT using screws NSM 6X10. This system allows assembling of not more than two levels under each other with the maximum distance of hanging points of 1500 mm.

spacing of hanging points maximum load on 1 m maximum number of successive routes height of the side-wall of cable tray widths of cable trays thickness of metal sheet of cable trays

Fire resistance classification, approved manufacturers of cables:

List of products for one mounting point:

Manufacturer Lamela Electric a.s.

power

max. 1500 mm 10 kg 2 60 mm 50; 75; 100; 150; 200; 300 mm 1,25 mm

data

type

resistance

type

resistance

1-CHKE-V B2ca,s1,d0

90

JXFE-V B2ca,s1,d0

60

The number stated in “resistance� column states the value of maintenance of operability in minutes according to: ZP 27/2008 marked Pxx - R DIN 4102 marked Exx STN 92 0205 marked PSxx

page SPS

1

1

70

KPO 10

4

4

77

DT

1

2

71

S 10X20

2

4

76

PM 41 M 10

2

4

72

PD 10

2

4

76

NSM 6X10

2

4

75


F I R E R E S I S TA N T S Y S T E M S - n o t s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s 37

Cable trays JUPITER - KZI

T

system of cable trays for walls

10

KPO 10 DT

00 x. 15

NSM 6X10

ma

KZI

NSM 6X10

Description of the system:

Technical parameters of routes:

The supporting construction is created by two brackets DT attached by two fire resistant anchors KPO 10 with the distance not exceeding 1500 mm on the base material. The cable trays are connected using the integrated coupling and screws NSM 6X10 (see connecting of trays). Then, the cable trays must be attached to brackets DT using screws NSM 6X10.

spacing of hanging points maximum load on 1 m maximum number of successive routes height of the side-wall of cable tray widths of cable trays thickness of metal sheet of cable trays

Fire resistance classification, approved manufacturers of cables:

List of products for one mounting point:

Manufacturer PRAKAB PRAŽSKÁ KABELOVNA a.s. Kabelovna Kabex a.s.

power

data

type

resistance

1-CSKH-V180/P30-R (N) HXH-J RE FE180/P90-R

30

1-CHKE-V

max. 1500 mm 10 kg not limited 60 mm 50; 75; 100; 150; 200; 300 mm 1,25 mm

type

resistance

SSKFH-V180

90

60 90

JCXFE-V

30

The number stated in “resistance” column states the value of maintenance of operability in minutes according to: ZP 27/2008 marked Pxx - R DIN 4102 marked Exx STN 92 0205 marked PSxx

page DT

1

2

3

71

KPO 10

2

4

6

77

NSM 6X10

2

4

6

75


38

F I R E R E S I S TA N T S Y S T E M S - n o t s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s

T

Cable trays JUPITER - KZI

10; 20

system for ceiling with use of threaded rods and assembly profiles MP 41X41

KPOZ ZT

0 . 120

max

NSM 6X10 KZI

M PD PD M 10 MP 41X41

Description of the system:

Technical parameters of routes:

The threaded rod ZT is is hanged to the ceiling by using of fire resistant anchors KPOZ 10. MP 41X41 assembly section parts are anchored on threaded rods using M 10 nuts with PD 10 washers. The maximum distance of cable hangers is 1200 mm. The cable trays KZI are firmly attached to the assembly profiles MP 41X41 using screws NSM 6X10 and large washers PVL 6. This system allows assembling of not more than two levels under each other using threaded rods ZT 10.

spacing of hanging points maximum load on 1 m

max. 1200 mm 10 kg

maximum load on 1 m

20 kg

maximum number of successive routes height of the side-wall of cable tray widths of cable trays thickness of metal sheet of cable trays

3 60 mm 50; 75; 100; 150; 200; 300 mm 1,25 mm

Fire resistance classification, approved manufacturers of cables:

List of products for one mounting point:

Manufacturer EUPEN

power type NHXH RE FE 180 E 90

PRAKAB (N) HXH-J RE PRAŽSKÁ FE180/P90-R KABELOVNA a.s. Kabelovna Kabex a.s.

1-CSKE-V/h/E90

(EUPEN, Kabelovna Kabex a.s.) (PRAKAB PRAŽSKÁ KABELOVNA a.s.)

data resistance

90

90

30

type JE-H(St)H Bd FE 180 E 90 SSKFH-V180

-

page

resistance

90

60

-

The number stated in “resistance” column states the value of maintenance of operability in minutes according to: ZP 27/2008 marked Pxx - R DIN 4102 marked Exx STN 92 0205 marked PSxx

ZT 10

2

2

2

74

KPOZ 10

2

2

2

77

MP 41X41

1

2

3

69

M 10

4

8

12

74

PD 10

4

8

12

76

NSM 6X10

2

4

6

75

PVL 6

2

4

6

76


F I R E R E S I S TA N T S Y S T E M S - n o t s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s 39

Cable trays MARS - NKZI - height of sidewall is 50

T

dual sided system for ceiling with use of ceiling profile SPS

10 KPO 10

500

.1 max

SPS S 10X70; M 10; PD 10 DT

NSM 6X10 NKZI

NSM 6X10

Description of the system:

Technical parameters of routes:

The base of the supporting construction with maintained functionality during a fire is a ceiling profile SPS anchored with four anchors KPO 10. To this ceiling profile always two brackets DT are mounted always opposite to each other from both sides using bolts S 10X70, nuts M 10, and two pieces of washers PD 10. The cable trays NKZI are attached to brackets DT using screws NSM 6X10. This system allows assembling of not more than three levels under each other with the maximum distance of hanging points of 1500 mm.

spacing of hanging points maximum load on 1 m maximum number of successive routes height of the side-wall of cable tray widths of cable trays thickness of metal sheet of cable trays

Fire resistance classification, approved manufacturers of cables:

List of products for one mounting point:

Manufacturer Lamela Electric a.s.

power

max. 1500 mm 10 kg 3 50 mm 62; 125; 250 mm 1,25 mm

data

type

resistance

1-CHKE-V B2ca,s1,d0

90

type JXFE-V B2ca,s1,d0

page

resistance

60

The number stated in “resistance� column states the value of maintenance of operability in minutes according to: ZP 27/2008 marked Pxx - R DIN 4102 marked Exx STN 92 0205 marked PSxx

SPS

1

1

1

70

KPO 10

4

4

4

77

DT

2

4

6

71

S 10X70

2

4

6

76

M 10

2

4

6

74

PD 10

4

8

12

76

NSM 6X10

4

8

12

75


40

F I R E R E S I S TA N T S Y S T E M S - n o t s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s

T

Cable trays MARS - NKZI - height of sidewall is 50

10

dual sided system for ceiling with use of ceiling profile SPL

KPO 10

0

. 150

max

SPL S 10X50; M 10; PD 10 DT NSM 6X10 NKZI

NSM 6X10

Description of the system:

Technical parameters of routes:

The base of the supporting construction with maintained functionality during a fire is a ceiling profile SPL anchored with four anchors KPO 10. To this ceiling profile always two brackets DT are mounted always opposite to each other from both sides using bolts S 10X50, nuts M 10, and two pieces of washers PD 10. The cable trays NKZI are attached to brackets DT using screws NSM 6X10. This system allows assembling of not more than two levels under each other with the maximum distance of hanging points of 1500 mm.

spacing of hanging points maximum load on 1 m maximum number of successive routes height of the side-wall of cable tray widths of cable trays thickness of metal sheet of cable trays

Fire resistance classification, approved manufacturers of cables:

List of products for one mounting point:

Manufacturer Kabelovna Kabex a.s.

power type 1-CHKE-V

max. 1500 mm 10 kg 2 50 mm 62; 125; 250 mm 1,25 mm

data resistance

90

type JCXFE-V

page

resistance

60

The number stated in “resistance� column states the value of maintenance of operability in minutes according to: ZP 27/2008 marked Pxx - R DIN 4102 marked Exx STN 92 0205 marked PSxx

SPL

1

1

70

KPO 10

4

4

77

DT

2

4

71

S 10X50

2

4

76

M 10

2

4

74

PD 10

4

8

76

NSM 6X10

4

8

75


F I R E R E S I S TA N T S Y S T E M S - n o t s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s 41

Cable trays MARS - NKZI - height of sidewall is 50

T

single sided system for ceiling with use of ceiling profile SPS

10 KPO 10

00 x. 15

ma

SPS S 10X20; PM 41 M 10; PD 10 DT NSM 6X10 NKZI

NSM 6X10

Description of the system:

Technical parameters of routes:

The base of the supporting construction with maintained functionality during a fire is a ceiling profile SPS anchored with four anchors KPO 10. To this ceiling profile the bracket DT is attached from one side using the bolt S 10X20, the sliding nut PM 41 M 10 (PMP 41 M 10), and the washer PD 10. The cable trays NKZI are attached to brackets DT using screws NSM 6X10. This system allows assembling of not more than two levels under each other with the maximum distance of hanging points of 1500 mm.

spacing of hanging points maximum load on 1 m maximum number of successive routes height of the side-wall of cable tray widths of cable trays thickness of metal sheet of cable trays

Fire resistance classification, approved manufacturers of cables:

List of products for one mounting point:

Manufacturer Lamela Electric a.s. Kabelovna Kabex a.s.

power

data

type

resistance

1-CHKE-V B2ca,s1,d0

90

1-CHKE-V

max. 1500 mm 10 kg 2 50 mm 62; 125; 250 mm 1,25 mm

90

type JXFE-V B2ca,s1,d0 JCXFE-V

page

resistance

60 60

The number stated in “resistance� column states the value of maintenance of operability in minutes according to: ZP 27/2008 marked Pxx - R DIN 4102 marked Exx STN 92 0205 marked PSxx

SPS

1

1

70

KPO 10

4

4

77

DT

1

2

71

S 10X20

2

4

76

PM 41 M 10

2

4

72

PD 10

2

4

87

NSM 6X10

2

4

75


42

F I R E R E S I S TA N T S Y S T E M S - n o t s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s

T

Cable trays MARS - NKZI - height of sidewall is 50; 100

10;20

system for ceiling with use of threaded rods and assembly profiles MP 41X21 KPOZ 10 .

max

1200

ZT 10

MP 41X21

M 10

NKZI

NSM 6X10 PD 10

Description of the system:

Technical parameters of routes:

The threaded rod ZT is is hanged to the ceiling by using of fire resistant anchors KPOZ 10. MP 41X41 assembly section parts are anchored on threaded rods from top using M 10 nuts and from bottom using PD 10 washers. The maximum distance of cable hangers is 1200 mm. The cable trays NKZI are firmly attached to the assembly profiles MP 41X21 using screws NSM 6X10 and large washers PVL 6. This system allows assembling of not more than three levels under each other using threaded rods ZT 10.

spacing of hanging points maximum load on 1 m

Fire resistance classification, approved manufacturers of cables: NKZI 50

List of products for one mounting point:

Manufacturer

power type

Prysmian Group

data resistance

PRAKAB (N) HXH-J RE PRAŽSKÁ FE180/P90-R KABELOVNA a.s.

type

10 kg - 30 SSKFH-V180 20 kg - 30

(N) HXHX-J FE 180 10 kg - 60

JE-H(St)H FE 180

power type

10 kg - 30 20 kg - 30 10 kg - 90

PRAKAB (N) HXH-J RE PRAŽSKÁ FE180/P90-R KABELOVNA a.s. Prysmian Group

data resistance

type

resistance

10 kg - 30 SSKFH-V180 20 kg - 30

10 kg - 30 20 kg - 30

JE-H(St)H FE 180

10 kg - 120

(N) HXHX-J FE 180 10 kg - 90

page

resistance

NKZI 100 Manufacturer

max. 1200 mm 10 kg 20 kg (PRAKAB PRAŽSKÁ KABELOVNA a.s.) maximum number of successive routes 3 height of the side-wall of cable tray 50; 100 mm widths of cable trays 62; 125; 250 mm thickness of metal sheet of cable trays 1,25 mm

The number stated in “resistance” column states the value of maintenance of operability in minutes according to: ZP 27/2008 marked Pxx - R DIN 4102 marked Exx STN 92 0205 marked PSxx 120 classification is valid according to ZP 27/2008, 90 classification applies to other standards.

ZT 10

2

2

2

74

KPOZ 10

2

2

2

77

MP 41X21

1

2

3

69

M 10

4

8

12

74

PD 10

4

8

12

76

NSM 6X10

2

4

6

75

PVL 6

2

4

6

76


F I R E R E S I S TA N T S Y S T E M S - n o t s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s 43

Cable trays MARS - NKZI - height of sidewall is 50; 100

T

system for ceiling with use of threaded rods and assembly profiles MP 41X21X1,50

10

KPOZ 10 .

max

1200

ZT 10

MP 41X21X1,50

M 10

NKZI

NSM 6X10 PD 10

Description of the system:

Technical parameters of routes:

The threaded rod ZT is is hanged to the ceiling by using of fire resistant anchors KPOZ 10. MP 41X21X1,50 assembly section parts are anchored on threaded rods from top using M 10 nuts and from bottom using PD 10 washers. The maximum distance of cable hangers is 1200 mm. The cable trays NKZI are firmly attached to the assembly profiles MP 41X21 using screws NSM 6X10 and large washers PVL 6. This system allows assembling of not more than three levels under each other using threaded rods ZT 10.

spacing of hanging points maximum load on 1 m

Fire resistance classification, approved manufacturers of cables: NKZI 50

List of products for one mounting point:

Manufacturer Kabelovna Kabex a.s.

power type 1-CSKE-V/h/E90

data resistance

type

resistance

60

-

-

NKZI 100 Manufacturer Kabelovna Kabex a.s.

power type 1-CSKE-V/h/E90

max. 1200 mm 10 kg (Kabelovna Kabex a.s.) maximum number of successive routes 3 height of the side-wall of cable tray 50; 100 mm widths of cable trays 62; 125; 250 mm thickness of metal sheet of cable trays 1,25 mm

data resistance

type

resistance

30

-

-

The number stated in “resistance� column states the value of maintenance of operability in minutes according to: ZP 27/2008 marked Pxx - R DIN 4102 marked Exx STN 92 0205 marked PSxx

page ZT 10

2

2

2

74

KPOZ 10

2

2

2

77

MP 41X21X1,50

1

2

3

69

M 10

4

8

12

74

PD 10

4

8

12

76

NSM 6X10

2

4

6

75

PVL 6

2

4

6

76


44

F I R E R E S I S TA N T S Y S T E M S - n o t s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s

T

Cable trays MARS - NKZI - height of sidewall is 50

10

system for ceiling with use of threaded rods and assembly profiles MP 41X41

KPOZ ZT

0 . 120

max

NKZI M PD PVL M MP 41X41

Description of the system:

Technical parameters of routes:

The threaded rod ZT is is hanged to the ceiling by using of fire resistant anchors KPOZ 10 (12). MP 41X41 assembly section parts are anchored on threaded rods using M 10 (12) nuts with PD 10 (12) washers. The maximum distance of cable hangers is 1200 mm. The cable trays NKZI are firmly attached to the assembly profiles MP 41X41 using bolts S 6X20 M and large washers PVL 6. This system allows assembling of not more than two levels under each other using threaded rods ZT 10 and not more than three levels under each other using threaded rods ZT 12.

spacing of hanging points maximum load on 1 m maximum number of successive routes height of the side-wall of cable tray widths of cable trays thickness of metal sheet of cable trays

Fire resistance classification, approved manufacturers of cables:

List of products for one mounting point:

Manufacturer Lamela Electric a.s.

power

max. 1200 mm 10 kg 3 50 mm 62; 125; 250 mm 1,25 mm

data

type

resistance

type

resistance

1-CHKE-V B2ca,s1,d0

60

JXFE-V B2ca,s1,d0

30

The number stated in “resistance� column states the value of maintenance of operability in minutes according to: ZP 27/2008 marked Pxx - R DIN 4102 marked Exx STN 92 0205 marked PSxx

page ZT 10

2

2

-

74

ZT 12

-

-

2

74

KPOZ 10

2

2

-

77

KPOZ 12

-

-

2

77

MP 41X41

1

2

3

69

M 10

4

8

-

74

M 12

-

-

12

74

PD 10

2

4

-

76

PD 12

-

-

12

76

S 6X20 M

2

4

6

75

PVL 6

2

4

6

76

PVL 10

2

4

-

76


F I R E R E S I S TA N T S Y S T E M S - n o t s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s 45

Cable trays MARS - NKZI - height of sidewall is 50

T

ceiling assembly with the use of ZVNI internal suspension – one threaded rod

5

x.

ma

00

12

ZT 8

ZVNI

MN 8

NSM 6X10 PD 8 M8

Description of the system:

Technical parameters of routes:

ZT 8 threaded rod is suspended from the ceiling using KPOZ 8 fire resistant anchors and using ZVNI internal suspension and MN 8 nut it carries NKZI cable tray. At the bottom, the connection is secured by PD 8 washer and M 8 nut. The assembly allows mounting of only one cable tray floor.

spacing of hanging points maximum load on 1 m maximum number of successive routes height of the side-wall of cable tray widths of cable trays thickness of metal sheet of cable trays

Fire resistance classification, approved manufacturers of cables:

List of products for one mounting point:

Manufacturer

power type

PRAKAB (N) HXH-J RE PRAŽSKÁ FE180/P90-R KABELOVNA a.s.

data resistance

type

resistance

90*

-

-

The number stated in “resistance” column states the value of maintenance of operability in minutes according to: ZP 27/2008 marked Pxx - R DIN 4102 marked Exx STN 92 0205 marked PSxx * Classification applies to cables with cross-section up to 16 mm2.

page ZT 8

1

74

KPOZ 8

1

77

ZVNI

1

72

MN 8

1

74

PD 8

1

76

NSM 6X10

4

75

max. 1200 mm 5 kg 1 50 mm 62; 125 mm 1,25 mm


46

F I R E R E S I S TA N T S Y S T E M S - n o t s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s

T

Cable trays MARS - NKZI - height of sidewall is 50, 100

10

system of cable trays for walls

KPO 10 NSM 6X10

500 ax. 1

m

DT NKZI

NSM 6X10

Description of the system:

Technical parameters of routes:

The supporting construction is created by two brackets DT attached by two fire resistant anchors KPO 10 with the distance not exceeding 1500 mm on the base material. The cable trays are connected using the integrated coupling and screws NSM 6X10 (see connecting of trays, pg. 34). Then, the cable trays must be attached to brackets DT using screws NSM 6X10.

spacing of hanging points maximum load on 1 m maximum number of successive routes height of the side-wall of cable tray widths of cable trays thickness of metal sheet of cable trays

Fire resistance classification, approved manufacturers of cables: NKZI 50

List of products for one mounting point:

Manufacturer Lamela Electric a.s. PRAKAB PRAŽSKÁ KABELOVNA a.s.

power

data

type

resistance

type

resistance

1-CHKE-V B2ca,s1,d0

90

JXFE-V B2ca,s1,d0

60

1-CSKH-V180/P30-R (N) HXH-J RE FE180/P90-R

30 SSKFH-V180

90

90

NKZI 100 Manufacturer

power

data

type

resistance

type

resistance

1-CHKE-V B2ca,s1,d0

90

JXFE-V B2ca,s1,d0

60

PRAKAB PRAŽSKÁ KABELOVNA a.s.

1-CSKH-V180/P30-R (N) HXH-J RE FE180/P90-R

30 SSKFH-V180

90

Kabelovna Kabex a.s.

1-CHKE-V

90

JCXFE-V

60

Lamela Electric a.s.

max. 1500 mm 10 kg not limited 50; 100 mm 62; 125; 250 mm 1,25 mm

60

The number stated in “resistance” column states the value of maintenance of operability in minutes according to: ZP 27/2008 marked Pxx - R DIN 4102 marked Exx STN 92 0205 marked PSxx

page DT

1

2

3

71

KPO 10

2

4

6

77

NSM 6X10

2

4

6

75


F I R E R E S I S TA N T S Y S T E M S - n o t s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s 47

Cable trays MARS - NKZI - height of sidewall is 50, 100

T

system of cable trays for walls

10

00 max. 15

NPS

NKZI

NSM 6X10

Description of the system:

Technical parameters of routes:

The support structure consists of NPS holders fixed by two KPO 8 fire resistant anchors with the maximum pitch 1500 mm on the base material. NKZI cable trays are connected using an integrated coupling and NSM 6X10 bolts (see connecting of trays pg. 34). Subsequently, it is necessary to attach the cable trays to NPS holders using NSM 6X10 bolts.

spacing of hanging points maximum load on 1 m maximum number of successive routes height of the side-wall of cable tray widths of cable trays thickness of metal sheet of cable trays

Fire resistance classification, approved manufacturers of cables: NKZI 50

List of products for one mounting point:

Manufacturer PRAKAB PRAŽSKÁ KABELOVNA a.s.

Kabelovna Kabex a.s.

power type (N) HXH-J RE FE180/P90-R 1-CSKE-V/h/E90

data resistance

30

60

type SSKFH-V180

JCSFE-V/h/E90

power type

60

30

data resistance

page

resistance

NKZI 100 Manufacturer

max. 1500 mm 10 kg not limited 50; 100 mm 62; 125; 250 mm 1,25 mm

type

resistance

PRAKAB PRAŽSKÁ KABELOVNA a.s.

(N) HXH-J RE FE180/P90-R

30

SSKFH-V180

90

Kabelovna Kabex a.s.

1-CSKE-V/h/E90

60

JCSFE-V/h/E90

30

The number stated in “resistance” column states the value of maintenance of operability in minutes according to: ZP 27/2008 marked Pxx - R DIN 4102 marked Exx STN 92 0205 marked PSxx

NPS

1

2

3

69

KPO 8

2

4

6

77

NSM 6X10

2

4

6

75


48

F I R E R E S I S TA N T S Y S T E M S - n o t s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s

T

Cable trays MARS - NKZI - height of sidewall is 100

10

dual sided system for ceiling with use of ceiling profile SPS

max.

KPO 10

1500

SPS S 10X70; M 10; PD 10 DT

NKZI

NSM 6X10

Description of the system:

Technical parameters of routes:

The base of the supporting construction with maintained functionality during a fire is a ceiling profile SPS anchored with four anchors KPO 10. To this ceiling profile always two brackets DT are mounted always opposite to each other from both sides using bolts S 10X70, nuts M 10, and two pieces of washers PD 10. The cable trays NKZI are attached to brackets DT using screws NSM 6X10. This system allows assembling of not more than three levels under each other with the maximum distance of hanging points of 1500 mm.

spacing of hanging points maximum load on 1 m maximum number of successive routes height of the side-wall of cable tray widths of cable trays thickness of metal sheet of cable trays

Fire resistance classification, approved manufacturers of cables:

List of products for one mounting point:

Manufacturer Lamela Electric a.s. NKT Cables Kabelovna Kabex a.s. PRAKAB PRAŽSKÁ KABELOVNA a.s.

power

data

type

resistance

type

resistance

1-CHKE-V B2ca,s1,d0

90

JXFE-V B2ca,s1,d0

30

1-CHKE-V

60 -

1-CSKH-V180/P30-R

max. 1500 mm 10 kg 3 100 mm 125; 250 mm 1,25 mm

-

30

JCXFE-V

SSKFH-V180

60

90

The number stated in “resistance” column states the value of maintenance of operability in minutes according to: ZP 27/2008 marked Pxx - R DIN 4102 marked Exx STN 92 0205 marked PSxx

page SPS

1

1

1

70

KPO 10

4

4

4

77

DT

2

4

6

71

S 10X70

2

4

6

76

M 10

2

4

6

74

PD 10

4

8

12

76

NSM 6X10

4

8

12

75


F I R E R E S I S TA N T S Y S T E M S - n o t s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s 49

Cable trays MARS - NKZI - height of sidewall is 100

T

single sided system for ceiling with use of ceiling profile SPS

10

KPO 10 500

1 max.

SPS

NKZI DT

NSM 6X10

Description of the system:

Technical parameters of routes:

The base of the supporting construction with maintained functionality during a fire is a ceiling profile SPS anchored with four anchors KPO 10. To this ceiling profile the bracket DT is attached from one side using the bolt S 10X20, the sliding nut PM 41 M 10 (PMP 41 M 10), and the washer PD 10. The cable trays NKZI are attached to brackets DT using screws NSM 6X10. This system allows assembling of not more than two levels under each other with the maximum distance of hanging points of 1500 mm.

spacing of hanging points maximum load on 1 m maximum number of successive routes height of the side-wall of cable tray widths of cable trays thickness of metal sheet of cable trays

Fire resistance classification, approved manufacturers of cables:

List of products for one mounting point:

Manufacturer NKT Cables

power type 1-CHKE-V

Lamela Electric 1-CHKE-V B2ca,s1,d0 a.s.

max. 1500 mm 10 kg 2 100 mm 125; 250 mm 1,25 mm

data resistance

type

resistance

60

-

-

90

JXFE-V B2ca,s1,d0

30

The number stated in “resistance� column states the value of maintenance of operability in minutes according to: ZP 27/2008 marked Pxx - R DIN 4102 marked Exx STN 92 0205 marked PSxx

page SPS

1

1

70

KPO 10

4

4

77

DT

1

2

71

S 10X20

2

4

76

PM 41 M 10

2

4

77

PD 10

2

4

76

NSM 6X10

2

4

75


50

F I R E R E S I S TA N T S Y S T E M S - n o t s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s

T

Cable trays MARS - NKZI - height of sidewall is 100

10

system for ceiling with use of threaded rods and assembly profiles MP 41X41

KPOZ ZT

max.

1200

M PD PVL NKZI

MZ MP 41X41

NSM 6X10

Description of the system:

Technical parameters of routes:

The threaded rod ZT is hanged to the ceiling by using of fire resistant anchors KPOZ 10 (12). The assembly profiles MP 41X41 are mounted on threaded rods from the upper part using the nut M 10 (M 12) with the washer PD 10 (PD 12). The bottom anchoring of the assembly profile is carried out using the connecting nut MZ 10 (MZ 12) with the washer PVL 10 (PD 12). The maximum distance of cable hangers is 1200 mm. The cable trays NKZI are firmly attached to the assembly profiles MP 41X41 using bolts S 6X20 M and large washers PVL 6. This system allows assembling of not more than two levels under each other using threaded rods ZT 10 and not more than three levels under each other using threaded rods ZT 12.

spacing of hanging points maximum load on 1 m maximum number of successive routes height of the side-wall of cable tray widths of cable trays thickness of metal sheet of cable trays

Fire resistance classification, approved manufacturers of cables:

List of products for one mounting point:

Manufacturer NKT Cables

power type 1-CHKE-V

Lamela Electric 1-CHKE-V B2ca,s1,d0 a.s.

max. 1200 mm 10 kg 3 100 mm 125; 250 mm 1,25 mm

data resistance

type

resistance

60

-

-

90

JXFE-V B2ca,s1,d0

30

The number stated in “resistance� column states the value of maintenance of operability in minutes according to: ZP 27/2008 marked Pxx - R DIN 4102 marked Exx STN 92 0205 marked PSxx

page ZT 10

2

2

-

74

ZT 12

-

-

2

74

KPOZ 10

2

2

-

77

KPOZ 12

-

-

2

77

MP 41X41

1

2

3

69

M 10

2

4

-

74

M 12

-

-

6

76

MZ 10

2

4

-

74

MZ 12

-

-

6

74

PD 10

2

4

-

76

PD 12

-

-

12

76

S 6X20 M

2

4

6

75

PVL 6

2

4

6

76

PVL 10

2

4

-

76


F I R E R E S I S TA N T S Y S T E M S - n o t s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s 51

Cable trays MARS - NKZIN - height of sidewall is 100

T

dual sided system for ceiling with use of ceiling profile SPS

10

max.

1500

KPO 10

SPS S 10X70; M 10; PD 10 DT

NKZIN NSM 6X10

Description of the system:

Technical parameters of routes:

The base of the supporting construction with maintained functionality during a fire is a ceiling profile SPS anchored with four anchors KPO 10. To this ceiling profile always two brackets DT are mounted always opposite to each other from both sides using bolts S 10X70, nuts M 10, and two pieces of washers PD 10. The cable trays NKZIN are attached to brackets DT using screws NSM 6X10. This system allows assembling of not more than three levels under each other with the maximum distance of hanging points of 1500 mm.

spacing of hanging points maximum load on 1 m maximum number of successive routes height of the side-wall of cable tray widths of cable trays thickness of metal sheet of cable trays

Fire resistance classification, approved manufacturers of cables:

List of products for one mounting point:

Manufacturer Kabelovna Kabex a.s.

power type 1-CHKE-V

max. 1500 mm 10 kg 3 100 mm 125; 250 mm 1,25 mm

data resistance

60

type JCXFE-V

page

resistance

30

The number stated in “resistance� column states the value of maintenance of operability in minutes according to: ZP 27/2008 marked Pxx - R DIN 4102 marked Exx STN 92 0205 marked PSxx

SPS

1

1

1

70

KPO 10

4

4

4

77

DT

2

4

6

71

S 10X70

2

4

6

76

M 10

2

4

6

74

PD 10

4

8

12

76

NSM 6X10

4

8

12

75


52

F I R E R E S I S TA N T S Y S T E M S - n o t s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s

T

Cable trays MARS - NKZIN - height of sidewall is 50; 100

10

single sided system for ceiling with use of ceiling profile SPS KPO 10 max.

1500

SPS S 10X20; PM 41 M 10; PD 10 DT

NKZIN

NSM 6X10

Description of the system:

Technical parameters of routes:

The base of the supporting construction with maintained functionality during a fire is a ceiling profile SPS anchored with four anchors KPO 10. To this ceiling profile the bracket DT is attached from one side using the bolt S 10X20, the sliding nut PM 41 M 10 (PMP 41 M 10), and the washer PD 10. The cable trays NKZIN are attached to brackets DT using screws NSM 6X10. This system allows assembling of not more than two levels under each other with the maximum distance of hanging points of 1500 mm.

spacing of hanging points maximum load on 1 m maximum number of successive routes height of the side-wall of cable tray widths of cable trays thickness of metal sheet of cable trays

Fire resistance classification, approved manufacturers of cables:

List of products for one mounting point:

Manufacturer Kabelovna Kabex a.s.

power type 1-CHKE-V

max. 1500 mm 10 kg 2 50; 100 mm 62; 125; 250 mm 1,25 mm

data resistance

60

type JCXFE-V

page

resistance

30

The number stated in “resistance� column states the value of maintenance of operability in minutes according to: ZP 27/2008 marked Pxx - R DIN 4102 marked Exx STN 92 0205 marked PSxx

SPS

1

1

70

KPO 10

4

4

77

DT

1

2

71

S 10X20

2

4

76

PM 41 M 10

2

4

72

PD 10

2

4

76

NSM 6X10

2

4

75


F I R E R E S I S TA N T S Y S T E M S - n o t s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s 53

Cable trays MARS - NKZIN - height of sidewall is 50

T

system for ceiling with use of threaded rods and assembly profiles MP 41X21

20, 10

KPOZ 10 0

120 max.

NKZIN ZT

M 10

NSM 6X10

MP 41X21

PD 10

Description of the system:

Technical parameters of routes:

The threaded rod ZT is is hanged to the ceiling by using of fire resistant anchors KPOZ 10. MP 41X41 assembly section parts are anchored on threaded rods using M 10 nuts with PD 10 washers.The maximum distance of cable hangers is 1200 mm. The cable trays NKZIN are firmly attached to the assembly profiles MP 41X21 using screws NSM 6X10 and large washers PVL 6. This assembly allows mounting of up to three floors on top of each other.

spacing of hanging points maximum load on 1 m maximum number of successive routes height of the side-wall of cable tray widths of cable trays thickness of metal sheet of cable trays

Fire resistance classification, approved manufacturers of cables:

List of products for one mounting point:

Manufacturer

power type

PRAKAB (N) HXH-J RE PRAŽSKÁ FE180/P90-R KABELOVNA a.s. Prysmian Group

max. 1200 mm 10; 20 kg 3 50 mm 62; 125; 250 mm 1,25 mm

data resistance

type

10 kg - 90 SSKFH-V180 20 kg - 60

(N) NXHX-J FE180 10 kg - 90

JE-H(St)H FE 180

page

resistance

10 kg - 90 20 kg - 60 10 kg - 120

The number stated in “resistance” column states the value of maintenance of operability in minutes according to: ZP 27/2008 marked Pxx - R DIN 4102 marked Exx STN 92 0205 marked PSxx 120 classification is valid according to ZP 27/2008, 90 classification applies to other standards.

ZT 10

2

2

2

74

KPOZ 10

2

2

2

77

MP 41X21

1

2

3

69

M 10

4

8

12

74

PD 10

4

8

12

76

NSM 6X10

2

4

6

75

PVL 6

2

4

6

76


54

F I R E R E S I S TA N T S Y S T E M S - n o t s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s

T

Cable trays MARS - NKZIN - height of sidewall is 50

10

system for ceiling with use of threaded rods and assembly profiles MP 41X21X1,50

KPOZ 10 0

120 max.

NKZIN ZT

M 10

NSM 6X10

MP 41X21X1,50

PD 10

Description of the system:

Technical parameters of routes:

The threaded rod ZT is is hanged to the ceiling by using of fire resistant anchors KPOZ 10. MP 41X21X1,50 assembly section parts are anchored on threaded rods using M 10 nuts with PD 10 washers. The maximum distance of cable hangers is 1200 mm. The cable trays NKZIN are firmly attached to the assembly profiles MP 41X21X1,50 using screws NSM 6X10 and large washers PVL 6. This assembly allows mounting of up to three floors on top of each other.

spacing of hanging points maximum load on 1 m maximum number of successive routes height of the side-wall of cable tray widths of cable trays thickness of metal sheet of cable trays

Fire resistance classification, approved manufacturers of cables:

List of products for one mounting point:

Manufacturer Kabelovna Kabex a.s.

power type 1-CSKE-V/h/E90

max. 1200 mm 10 kg 3 50 mm 62; 125; 250 mm 1,25 mm

data resistance

type

resistance

30

-

-

The number stated in “resistance� column states the value of maintenance of operability in minutes according to: ZP 27/2008 marked Pxx - R DIN 4102 marked Exx STN 92 0205 marked PSxx

page ZT 10

2

2

2

74

KPOZ 10

2

2

2

77

MP 41X21X1,50

1

2

3

69

M 10

4

8

12

74

PD 10

4

8

12

76

NSM 6X10

2

4

6

75

PVL 6

2

4

6

76


F I R E R E S I S TA N T S Y S T E M S - n o t s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s 55

Cable trays MARS - NKZIN - height of sidewall is 50, 100

T

system for ceiling with use of threaded rods and assembly profiles MP 41X41

10

max.

KPOZ

1200

ZT

NKZIN

M PD PVL MZ MP 41X41 NSM 6X10

Description of the system:

Technical parameters of routes:

The threaded rod ZT is is hanged to the ceiling by using of fire resistant anchors KPOZ 10 (12). The assembly profiles MP 41X41 are mounted on threaded rods from the upper part using the nut M 10 (M 12) with the washer PD 10 (PD 12). The bottom anchoring of the assembly profile is carried out using the connecting nut MZ 10 (MZ 12) with the washer PVL 10 (PD 12). The maximum distance of cable hangers is 1200 mm. The cable trays NKZIN are firmly attached to the assembly profiles MP 41X41 using bolts S 6X20 M and large washers PVL 6. This system allows assembling of not more than two levels under each other using threaded rods ZT 10 and not more than three levels under each other using threaded rods ZT 12.

spacing of hanging points maximum load on 1 m maximum number of successive routes height of the side-wall of cable tray widths of cable trays thickness of metal sheet of cable trays

Fire resistance classification, approved manufacturers of cables:

List of products for one mounting point:

Manufacturer NKT Cables

power type 1-CHKE-V

max. 1200 mm 10 kg 3 50; 100 mm 62; 125; 250 mm 1,25 mm

data resistance

type

resistance

60

-

-

The number stated in “resistance� column states the value of maintenance of operability in minutes according to: ZP 27/2008 marked Pxx - R DIN 4102 marked Exx STN 92 0205 marked PSxx

page ZT 10

2

2

-

74

ZT 12

-

-

2

74

KPOZ 10

2

2

-

77

KPOZ 12

-

-

2

77

MP 41X41

1

2

3

69

M 10

2

4

-

74

M 12

-

-

6

74

MZ 10

2

4

-

74

MZ 12

-

-

6

74

PD 10

2

4

-

76

PD 12

-

-

12

76

S 6X20 M

2

4

6

75

PVL 6

2

4

6

76

PVL 10

2

4

-

76


56

F I R E R E S I S TA N T S Y S T E M S - n o t s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s

T

Cable trays MARS - NKZIN - height of sidewall is 50, 100

10

system of cable trays for walls

KPO 10 NSM 6X10 DT (NPS)

0 . 150

max

NKZIN

NSM 6X10

Description of the system:

Technical parameters of routes:

The supporting construction is created by two brackets DT (NPS) attached by two fire resistant anchors KPO 10 (KPO 8) with the distance not exceeding 1500 mm on the base material. The cable trays are connected using the integrated coupling and screws NSM 6X10 (see connecting of trays, pg. 34). Then, the cable trays must be attached to brackets DT using screws NSM 6X10. NPS holders may be used for routes fitted with Kabelovna Kabex a.s. cables – this applies only to the side height of 50 mm.

spacing of hanging points maximum load on 1 m maximum number of successive routes height of the side-wall of cable tray widths of cable trays thickness of metal sheet of cable trays

Fire resistance classification, approved manufacturers of cables: NKZIN 50

List of products for one mounting point:

Manufacturer

power type

data resistance

type

resistance

-

-

NKT Cables

1-CHKE-V

60

Kabelovna Kabex a.s.

1-CSKE-V/h/E90

30

JCXFE-V/h/E90

30

NKZIN 100 Manufacturer NKT Cables Kabelovna Kabex a.s.

power type 1-CHKE-V -

max. 1500 mm 10 kg not limited 50; 100 mm 62; 125; 250 mm 1,25 mm

data resistance

type

resistance

60

-

-

-

JCXFE-V/h/E90

30

The number stated in “resistance” column states the value of maintenance of operability in minutes according to: ZP 27/2008 marked Pxx - R DIN 4102 marked Exx STN 92 0205 marked PSxx

page DT; NPS - for cable routes fitted with Kabelovna Kabex a.s. cables

1

2

3

71

KPO 10

2

4

6

77

NSM 6X10

2

4

6

75


F I R E R E S I S TA N T S Y S T E M S - n o t s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s 57

Connection of fire resistant cable ladder KL

KL NSM 6X10

S 60X200

KL

Connection of the cable ladder KL is carried out by using of S 60X200 coupling (pg. 69) and by using of bolts NSM 6X10 (pg. 75)


58

F I R E R E S I S TA N T S Y S T E M S - n o t s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s

T

Cable ladders

20

system of cable ladders for walls

NSM 6X10 DT KL

0

50 ax. 1

m

Description of the system:

Technical parameters of routes:

The supporting construction is created by two brackets DT attached by two fire resistant anchors KPO 10 with the distance not exceeding 1500 mm on the base material. The cable ladders are connected using couplings S 60X200 and screws NSM 6X10, and are firmly connected to brackets DT using screws NSM 6X10.

spacing of hanging points maximum load on 1 m maximum number of successive routes sidewall height of the cable ladder width of cable ladders

Fire resistance classification, approved manufacturers of cables:

List of products for one mounting point:

Manufacturer PRAKAB PRAŽSKÁ KABELOVNA a.s. Kabelovna Kabex a.s.

power

data

type

resistance

1-CSKH-V180/P30-R (N) HXH-J RE FE180/P90-R

30

1-CSKE-V/h/E90

type SSKFH-V180

30

90 60

-

page

resistance

-

The number stated in “resistance” column states the value of maintenance of operability in minutes according to: ZP 27/2008 marked Pxx - R DIN 4102 marked Exx STN 92 0205 marked PSxx

DT

1

71

KPO 10

2

77

NSM 6X10

2

75

max. 1500 mm 20 kg not limited 60 mm 150; 200; 300; 400 mm


F I R E R E S I S TA N T S Y S T E M S - n o t s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s 59

Cable ladders

T

system for ceiling with use of threaded rods and assembly profiles MP 41X41 (MP 41X21)

20

KPOZ ZT

0

. 120

max

NSM 6X10 KL

M PD PVL MZ MP 41X41 (MP 41X21)

Description of the system:

Technical parameters of routes:

The threaded rod ZT is is hanged to the ceiling by using of fire resistant anchors KPOZ 10. The assembly profiles MP 41X41 (MP 41X21) are mounted on threaded rods from the upper part using the nut M 10 with the washer PD 10. The maximum distance of cable hangers is 1200 mm. Cable ladders are fixed to MP 41X41 (MP 41X21) assembly section parts using NSM 6X10 bolts and PVL 6 large washers. This assembly allows mounting of up to three floors on top of each other.

spacing of hanging points maximum load on 1 m maximum number of successive routes sidewall height of the cable ladder width of cable ladders

Fire resistance classification, approved manufacturers of cables:

List of products for one mounting point:

Manufacturer

power type

PRAKAB (N) HXH-J RE PRAŽSKÁ FE180/P90-R KABELOVNA a.s. Kabelovna Kabex a.s.

1-CSKE-V/h/E90

max. 1200 mm 20 kg 3 60 mm 150; 200; 300; 400 mm

data resistance

90

60

type SSKFH-V180

-

page

resistance

90

-

The number stated in “resistance” column states the value of maintenance of operability in minutes according to: ZP 27/2008 marked Pxx - R DIN 4102 marked Exx STN 92 0205 marked PSxx

ZT 10

2

2

2

74

KPOZ 10

2

2

2

77

MP 41X41 (MP 41X21 - for cable routes fitted with Kabelovna Kabex a.s. cables)

1

2

3

69

M 10

4

8

12

74

PD 10

4

8

12

76

NSM 6X10

2

4

6

75

PVL 6

2

4

6

76


60

F I R E R E S I S TA N T S Y S T E M S - n o t s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s

T

Cable ladders

20

system of cable ladders directly on walls

KL

NSM 6X10 (2 pcs) KPO 8 KLSU

00 max. 12

S 60X200 NSM 6X10

Description of the system:

Technical parameters of routes:

The cable ladder is fixed on the base material using angle brackets KLSU attached to the sidewall of the ladder in the maximum distance of 1200 mm using screws NSM 6X10 (2 pcs.). The proper installing on the base material is then carried out by means of anchors KPO 8. At this method of anchoring it is possible to install the cable ladder also to ceiling. At this method of anchoring it is necessary to attach the cable using the clamp PKC1 to every cross-piece of the cable ladder.

spacing of hanging points distance of individual levels maximum load on 1 m maximum number of successive routes sidewall height of the cable ladder width of cable ladders

Fire resistance classification, approved manufacturers of cables:

List of products for one mounting point:

Manufacturer

power type

data resistance

60

90

JXFE-V B2ca,s1,d0

60

PRAKAB (N) HXH-J RE PRAŽSKÁ FE180/P90-R KABELOVNA a.s.

90

SSKFH-V180/E90

30

Kabelovna Kabex a.s.

60

Lamela Electric a.s.

90

1-CHKE-V B2ca,s1,d0

page resistance

JE-H(St)H Bd FE 180 E 90

EUPEN

NHXH RE FE 180 E 90

type

1-CSKE-V/h/E90

-

-

The number stated in “resistance” column states the value of maintenance of operability in minutes according to: ZP 27/2008 marked Pxx - R DIN 4102 marked Exx STN 92 0205 marked PSxx

KLSU

2

71

NSM 6X10

4

75

KPO 8

2

77

max. 1200 mm 100 mm 20 kg not limited 60 mm 150; 200; 300; 400 mm


F I R E R E S I S TA N T S Y S T E M S - n o t s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s 61

Steel pipes system of steel pipes - horizontal placement on ceiling and wall

max.

1200

pipe 60xx

SB 6,3X35 clamp OMEGA 52xx

Description of the system:

Technical parameters of routes:

The base of the supporting construction is formed by steel pipes of the 60xx attached in the row to the base material using Omega clamps. Clamps Omega type 52xx must be attached using bolts for concrete SB 6.3X35. These bolts are screwed into holes with diameter of 5 mm drilled before hand in the concrete. KPO 6 anchor may be used for fixing of clamps. Then, the fire resistant steel pipe is attached to the installed clamps. It is possible to pull a cable of a corresponding diameter through it. For mechanical protection of the cables it is possible to put edge protectors - the installation material offered by KOPOS - on the ends of the pipes.

distance of anchoring points max. 1200 mm maximum load on 1 m only one cable in the pipe maximum number of successive routes not limited

One fire resistant tube may be used for installation of only one cable with the corresponding diameter so that the inner cross-section of the tube is used up maximally up to 60%.

List of products for one mounting point:

The maximum distance of installed clamps is 1200 mm.

page

It is not possible to use systems of pipes for building ascending routes.

Fire resistance classification, approved manufacturers of cables:

Manufacturer

power type

data resistance

type

resistance

Kabelovna Kabex a.s.

1-CHKE-V

60

JCXFE-V

60

Lamela Electric a.s.

1-CHKE-V B2ca,s1,d0

90

JXFE-V B2ca,s1,d0

90

30

SSKFH-V180

60

PRAKAB 1-CSKH-V180/P30-R PRAŽSKÁ KABELOVNA a.s.

The number stated in “resistance” column states the value of maintenance of operability in minutes according to: ZP 27/2008 marked Pxx - R DIN 4102 marked Exx STN 92 0205 marked PSxx

52xx

1

80

SB 6,3X35

1

75


F I R E R E S I S TA N T S Y S T E M S - n o t s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s

Metal supporting trunking system of supporting trunking

SPK 200X4,6

600

cable

VPO 6,5X60 trunking 5820

Description of the system:

Technical parameters of routes:

The base of the supporting construction is created by support trunkings 5820 fixed on the base material using fire resistant bolts VPO 6.5X60 anchoring the support trunkings. It is attached to the trunking using metal tightening belts SPK 200X4.6 in the maximum distance 600 mm. The tightening belt should be placed under the trunking and tightened for the diameter of the cable. The unnecessary end of the tightening belt must be removed.

distance of anchoring points max. 600 mm maximum load on 1 m only one cable for one trunking maximum number of successive routes not limited maximální průměr kabelu 16 mm

It is possible to use the line for a wall, ceiling, and also as an ascending line. The maximum length of the vertical line is 3500 mm. If longer routes are used, then it is necessary to create a lifting elbow.

List of products for one mounting point: page

It is possible to use only one cable for one fire resistant support trunking. The maximum distance of anchoring bolts is 600 mm.

power type

1

81

SPK 200X4,6

1

81

Relieving elbow – instead of the relieving elbow, it is possible to use the KPS cable clamp cover (pg. 33); in terms of standardization this is an equivalent solution. With regard to fire classification of KPS cover, the classification of the line consisting of cable clamps is lowered to 60 minutes. Cables placed under the KPS cover must be fixed using PKC clamps (pg. 77) anchored to NP section parts (pg. 23). The supporting section part must be anchored using two KPO 8 anchors on its edges. The maximum distance of anchors must be 250 mm. Therefore, it is necessary to use three KPO 8 anchors for fixing of NP 350 section part.

Fire resistance classification, approved manufacturers of cables:

Manufacturer

VPO 6,5X60

data resistance

type

resistance

NKT Cables

1-CHKE-V

90

-

-

Lamela Electric a.s.

1-CHKE-V B2ca,s1,d0

60

JXFE-V B2ca,s1,d0

60 300

1-CSKH-V180/P30-R

PRAKAB PRAŽSKÁ (N) HXH-J RE KABELOVNA a.s. FE180/P90-R

tolerable radius of cable bending

30 SSKFH-V180

60

90*

* this classification applies only to (N)HXH FE 180/P90-R type cables with the crosssection of 1.5 mm2. The number stated in “resistance” column states the value of maintenance of operability in minutes according to: ZP 27/2008 marked Pxx - R DIN 4102 marked Exx STN 92 0205 marked PSxx

300

62

cable tightening belt SPK 200X4.6 trunking 5820


F I R E R E S I S TA N T S Y S T E M S - n o t s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s 63

cable tray with integrated coupling B

H A

D C

type number

A

H

B

C

D

PO

POF

KZI 60X50X1.25

50

60

3000

∅7 x 25

50

1,25

8595057696082

KZI 60X75X1.25

75

60

3000

∅7 x 25

50

1,25

8595057635661

KZI 60X100X1.25

100

60

3000

∅7 x 25

50

1,25

8595057633551

KZI 60X150X1.25

150

60

3000

∅7 x 25

50

1,25

8595057633568

KZI 60X200X1.25

200

60

3000

∅7 x 25

50

1,25

8595057635685

KZI 60X300X1.25

300

60

3000

∅7 x 25

50

1,25

8595057634930

To secure connections of trays with the integrated coupling it is necessary to use screws NSM 6X10 (pg. 75). Accessories suitable for trays are stated in the part standardized supporting constructions (pg. 19-23).

cable tray with integrated coupling

B

H A D C

type number

A

H

B

C

D

S

F

NKZI 50X62X1.25

62

50

2098

∅7 x 25

50

1,25

2

8595057697447

NKZI 50X125X1.25

125

50

2098

∅7 x 25

50

1,25

2

8595057697454

NKZI 50X250X1.25

250

50

2098

∅7 x 25

50

1,25

2

8595057694538

NKZI 100X125X1.25

125

100

2098

∅7 x 25

50

1,25

4

8595057697515

NKZI 100X250X1.25

250

100

2098

∅7 x 25

50

1,25

4

8595057694552

To secure connections of trays with the integrated coupling it is necessary to use screws NSM 6X10 (pg. 75).

thickness of metal sheet (mm)

amount of bolts for connection

to order

PO

Pre-Galvanized

POF Hot Dip Galvanized


F I R E R E S I S TA N T S Y S T E M S - n o t s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s

cable tray with integrated coupling - non-perforated

B

H A

type number

A

H

B

S

F

NKZIN 50X62X1.25

62

50

2098

1,25

2

8595057698789

NKZIN 50X125X1.25

125

50

2098

1,25

2

8595057698796

NKZIN 50X250X1.25

250

50

2098

1,25

2

8595057694545

NKZIN 100X125X1.25

125

100

2098

1,25

4

8595057698802

NKZIN 100X250X1.25

250

100

2098

1,25

4

8595057694569

To secure connections of trays with the integrated coupling it is necessary to use screws NSM 6X10 (pg. 75).

cable ladder 60

C B

15

H A

16

64

type number

A

H

B

C

S

F

KL 60X150

150

60

300

3000

1,5

2,21

8595057691681

KL 60X200

200

60

300

3000

1,5

2,30

8595057635487

KL 60X300

300

60

300

3000

1,5

2,47

8595057634947

KL 60X400

400

60

300

3000

1,5

2,64

8595057635494

Connection of ladders is carried out using couplings S 60X200 (pg. 67) and using 16 pieces of screws NSM 6X10 (pg. 75). Perforated sidewalls create the L-profile with a bended tag. Perforated cross-pieces of the C-profile are attached to the sidewalls by pressing through in the distance of 300 mm with the open side of the profile upwards. Accessories suitable for ladders are stated in the part standardized supporting constructions (pg. 19-23). In order to create cable tray branches, it is possible to use the part of the accessories stated in Cable Support Systems catalogue. Sales representative will provide the details.

thickness of metal sheet (mm)

amount of bolts for connection

S

Pre-Galvanized

weight kg/m

to order

F

Hot Dip Galvanized


F I R E R E S I S TA N T S Y S T E M S - n o t s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s 65

elbow 90°

B

∅7 x 19

H A

type number

A

H

B

S

F

NO 90X50X62

62

50

265

0,8

4

0,31

8595057653900

NO 90X50X125

125

50

328

0,8

4

0,50

8595057653870

NO 90X50X250

250

50

453

1,0

4

1,77

8595057653894

NO 90X100X125

125

100

328

0,8

8

0,70

8595057619012

NO 90X100X250

250

100

453

1,0

8

2,22

8595057653887

O 90X60X50

50

60

250

0,8

8

0,63

8595057627864

O 90X60X75

75

60

275

0,8

8

0,74

8595057627871

O 90X60X100

100

60

300

0,8

8

0,86

8595057627888

O 90X60X150

150

60

350

0,8

8

1,11

8595057627895

O 90X60X200

200

60

400

1,0

8

1,67

8595057627918

O 90X60X300

300

60

500

1,0

8

2,51

8595057627925

O 90X60X400

400

60

600

1,0

8

3,06

8595057627932

Connecting is carried out by direct putting the cable tray on the shaped piece and subsequent fixing by screws NSM 6X10 (pg. 75).

elbow 45°

H

B

A

∅7 x 19

type number

A

H

B

S

F

NO 45X50X62

62

50

168

0,8

4

0,24

8595057678019

NO 45X50X125

125

50

194

0,8

4

0,36

8595057677951

NO 45X50X250

250

50

245

1,0

4

1,12

8595057677975

NO 45X100X125

125

100

194

0,8

8

0,52

8595057677890

NO 45X100X250

250

100

245

1,0

8

1,41

8595057653818

Connecting is carried out by direct putting the cable tray on the shaped piece and subsequent fixing by screws NSM 6X10 (pg. 75).

thickness of metal sheet (mm)

amount of bolts for connection

S

Pre-Galvanized

weight kg/pcs

to order

F

Hot Dip Galvanized


F I R E R E S I S TA N T S Y S T E M S - n o t s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s

T- p i e c e H

A

C

B

9

∅7

x1

A

type number

A

H

B

C

S

F

NT 50X62

62

50

468

265

0,8

0,39

6

8595057654457

NT 50X125

125

50

531

328

0,8

0,60

6

8595057654396

NT 50X250

250

50

656

453

1,0

2,18

6

8595057654419

NT 100X125

125

100

531

328

0,8

1,03

12

8595057654389

NT 100X250

250

100

656

453

1,0

2,62

12

8595057654402

T 60X50

50

250

450

0,8

12

0,94

12

8595057637443

T 60X75

75

275

475

0,8

12

1,07

12

8595057633339

T 60X100

100

300

500

0,8

12

1,20

12

8595057630338

T 60X150

150

350

550

0,8

12

1,50

12

8595057633575

T 60X200

200

400

600

1,0

12

2,15

12

8595057631717

T 60X300

300

500

700

1,0

12

3,09

12

8595057637467

Connecting is carried out by direct putting the cable tray on the shaped piece and subsequent fixing by screws NSM 6X10 (pg. 75).

cross-over 9

B

∅7

x1

C

A

A

H

66

type number

A

H

B

S

F

NKR 50X62

62

50

468

0,8

0,50

8

8595057676411

NKR 50X125

125

50

531

0,8

0,72

8

8595057676312

NKR 50X250

250

50

656

1,0

2,60

8

8595057676350

NKR 100X125

125

100

531

0,8

0,92

16

8595057676213

NKR 100X250

250

100

656

1,0

3,00

16

8595057653849

KR 60X50

50

60

450

0,8

1,35

16

8595057637696

KR 60X75

75

60

475

0,8

1,50

16

8595057637702

KR 60X100

100

60

500

0,8

1,65

16

8595057637719

KR 60X150

150

60

550

0,8

1,98

16

8595057637726

KR 60X200

200

60

600

1,0

2,67

16

8595057637733

KR 60X300

300

60

700

1,0

3,72

16

8595057637757

KR 60X400

400

60

800

1,0

4,93

16

8595057637764

Connecting is carried out by direct putting the cable tray on the shaped piece and subsequent fixing by screws NSM 6X10 (pg. 75).

thickness of metal sheet (mm)

amount of bolts for connection

S

Pre-Galvanized

weight kg/pcs

to order

F

Hot Dip Galvanized


F I R E R E S I S TA N T S Y S T E M S - n o t s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s 67

reduction piece H

23

8 2

x3

4

∅7

x1

∅7 x 17

∅7

8

23

type number

H

S

F

NRD 50

50

0,8

0,12

4

8595057667037

NRD 100

100

0,8

0,25

8

8595057667044

SU 60

60

1,0

0,37

4

8595057628380

D

The connection is performed using the screws NSM 6X10 (pg. 75). Serves for additional branching instead of a T-piece. Always to be used in a pair. *length of cut out side wall of the “continual” tray

branch to a tray

D*

NKZI 50X62

262

NKZI 50X125

325

NKZI 100X125

325

NKZI 50X250

450

NKZI 100X250

450

reduction

H ∅7

x2

5

A

B

type number

A

H

B

S

F

NR 50X62

62

44

41

0,8

0,04

2

8595057678842

NR 50X125

125

44

41

0,8

0,05

2

8595057678804

NR 100X125

125

94

41

0,8

0,11

4

8595057678767

SR 60X25

25

50

44

1,0

0,04

4

8595057638426

SR 60X50

50

50

44

1,0

0,05

4

8595057633582

SR 60X75

75

50

44

1,0

0,06

4

8595057638433

SR 60X100

100

50

44

1,0

0,07

4

8595057631755

SR 60X125

125

50

44

1,0

0,08

4

8595057638440

SR 60X150

150

50

44

1,0

0,09

4

8595057638457

SR 60X200

200

50

44

1,0

0,11

4

8595057638464

SR 60X250

250

50

44

1,0

0,13

4

8595057638471

The connection is performed using the screws NSM 6X10 (pg. 75). The reduction is used for the transition between various tray widths with identical height of side walls.

thickness of metal sheet (mm)

amount of bolts for connection

S

Pre-Galvanized

weight kg/pcs

to order

F

Hot Dip Galvanized


68

F I R E R E S I S TA N T S Y S T E M S - n o t s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s

end-piece B

H ∅7

A

x2

5

type number

A

H

B

S

F

NK 50X62

62

44

41

0,8

0,04

2

8595057675537

NK 50X125

125

44

41

0,8

0,05

2

8595057675476

NK 50X250

250

44

41

0,8

0,09

2

8595057675490

NK 100X125

125

94

41

0,8

0,11

4

8595057675391

NK 100X250

250

94

41

0,8

0,19

4

8595057675414

K 60X50

50

50

44

1,0

0,05

4

8595057638235

K 60X75

75

50

44

1,0

0,06

4

8595057635470

K 60X100

100

50

44

1,0

0,07

4

8595057629974

K 60X150

150

50

44

1,0

0,10

4

8595057629981

K 60X200

200

50

44

1,0

0,12

4

8595057629998

K 60X300

300

50

44

1,0

0,16

4

8595057629639

The connection is performed using the screws NSM 6X10 (pg. 75). The end-piece serves for the ending off a line.

partition

B

A1

H A

type number

A

A1

H

B

S

F

NPZ 50

35

10

45

2000

0,7

0,47

5

8595057654198

NPZ 100

35

10

95

2000

0,7

0,75

5

8595057654181

17,5

-

54

3000

0,8

0,50

-

8595057627734

P 60

The fixing of the partition is carried out by screws NSM 6X10 (pg. 75).

thickness of metal sheet (mm)

amount of bolts for connection

S

Pre-Galvanized

weight kg/pcs

to order

F

Hot Dip Galvanized


F I R E R E S I S TA N T S Y S T E M S - n o t s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s 69

coupling

A

H

∅7 x 25

type number S 60X200

A

H

S

F

200

50

1,25

8

8595057627796

It serves for connecting trays. Fixing is carried out by screws NSM 6X10 (pg. 75).

assembly profile

D F

A

E

C B

type number

A

B

C

F

S

F

MP 41X21

21

41

22

3000 ∅13 x 30

50

2,5

1,85

8595057699557

8595057633469

MP 41X21X1.50

21

41

22

3000 ∅13 x 30

50

1,5

1,13

8595057628939

-

MP 41X41

41

41

22

3000 ∅13 x 30

50

2,5

2,53

8595057631526

8595057632103

D

E

It is used as a support for the installation of ladders or trays when placed on the threaded rods.

wall bracket

A

7

x

B

19

∅9 x 18

type number

A

B

ZNCR

F

NPS 62

82

42

1,5

0,08

1

8595057654136

8595057696266

NPS 125

145

70

2

0,17

2

8595057654112

8595057696273

NPS 250

270

100

2

0,38

2

8595057678712

8595057696280

It is used as a support for mounting of cable trays on the wall.

thickness of metal sheet (mm)

amount of bolts for connection

S

Pre-Galvanized

weight kg/pcs

to order

F

Hot Dip Galvanized

ZNCR Bichromatic galvanised


F I R E R E S I S TA N T S Y S T E M S - n o t s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s

ceiling profile B

A

C

15 x 15

41

21

A

B

C

F

SPL 200

214

120

120

0,74

8595057628557

SPL 300

304

120

120

0,85

8595057632097

SPL 400

424

120

120

1,01

8595057628564

SPL 500

514

120

120

1,13

8595057635067

SPL 600

604

120

120

1,23

8595057628571

SPL 800

814

120

120

1,45

8595057634978

SPL 1000

1024

120

120

1,75

8595057640061

type number

It is designed for fixing of DT holders using two S 10X40 bolts, nuts and PD 10 washers (pg. 76) or PM 41 M 10 sliding nut (pg. 72) and S 10X70 hexagon head bolt (pg. 76).

ceiling profile - medium B

C

A

70

41

41

A

B

C

F

SPS 200

200

120

120

1,03

8595057640139

SPS 300

300

120

120

1,33

8595057633452

SPS 400

400

120

120

1,60

8595057628618

SPS 500

500

120

120

1,90

8595057640146

SPS 600

600

120

120

2,15

8595057628625

SPS 800

800

120

120

2,70

8595057628632

SPS 1000

1000

120

120

3,25

8595057628649

type number

It is designed for single-sided installation of the bracket with use of the sliding nut PM 41 M 10 (pg. 72) and the bolt with hexagonal head S 10X20 (pg. 76).

weight kg/pcs

F

Hot Dip Galvanized


F I R E R E S I S TA N T S Y S T E M S - n o t s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s 71

bracket - heavy ∅1

2x

20

C D

A

B

∅7

x2

0

A

B

C

D

F

DT 100

100

120

50

44,5

120

0,30

8595057631786

DT 150

150

120

50

52

230

0,36

8595057632592

DT 200

200

120

50

56

340

0,43

8595057631779

DT 250

250

120

50

60,5

450

0,53

8595057636996

DT 300

300

135

50

65

320

0,73

8595057628519

type number

For assembly to the ceiling profile SPL and SPS there are used the sliding nuts PM 41 M 10 together with the bolts S 10X20 (2 pcs, pg. 76).

cable ladder wall bracket

2

x7

70

∅2

∅9

65

type number KLSU

S

F

1,5

0,07

8595568908681

8595568908698

Mounting to the ladder is performed using NSM 6X10 bolts (pg. 75). The 8 mm anchor is used for mounting on the wall. The wall mounting of KLSU cable ladder fully replaces the previously used DRIPN.

weight kg/pcs

F

Hot Dip Galvanized

max. load (kg)

S

Pre-Galvanized


72

F I R E R E S I S TA N T S Y S T E M S - n o t s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s

inner hanger

30

A

90

type number

A

S

F

ZNCR

ZVNI 50X62

57

0,10

8595568903006

-

-

ZVNI 50X125

120

0,18

8595568902726

8595568902733

-

-

0,01

-

-

8595568903594

MN 8

It is mounted using the threaded rod ZT 8. The MN Nut is not part of the hangings.

sliding nut, sliding nut with spring

34

19 6

34

6

19

type number

ZNCR

PM 41 M 10

0,03

8595057628717

PMP 41 M 10

0,04

8595057630468

weight kg/pcs

ZNCR

Bichromatic galvanised

S

Pre-Galvanized

F

Hot Dip Galvanized


F I R E R E S I S TA N T S Y S T E M S - n o t s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s 73

assembly accessory between the anchor and the threaded rod

20

4

∅1

40

type number

F

VS 41X16

5

0,27

8595057634985

For the attaching of the threaded rod to the ceiling. For the creation of a single hanging point it is necessary to use two pieces placed against each other. The threaded bolt may be also anchored using KPOZ type anchors. Both ways are equivalent in terms of the standard.

assembly accessory between the anchor and the threaded rod - 45°

35 ∅13 16

type number

F

VS 41X45

5

0,10

8595057667570

For attaching the threaded rod to the wall at an angle of 45°.

thickness of metal sheet (mm)

weight kg/pcs

F

Hot Dip Galvanized


74

F I R E R E S I S TA N T S Y S T E M S - n o t s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s

threaded rod

A

Ø

A

ZNCR

ZT 10

M10

2000

0,46

8595057628922

ZT 12

M12

2000

0,70

8595057639591

type number

hang nut

A

Ø

A

ZNCR

MZ 10

M10

28

0,04

8595057629929

MZ 12

M12

40

0,06

8595057639584

type number

hexagon nut

ZNCR

M6

0,01

250

8595057633636

M8

0,01

250

8595057633643

M 10

0,01

250

8595057630406

M 12

0,02

250

8595057640818

type number

weight kg/m, weight kg/pcs

pieces in a package

ZNCR Bichromatic galvanised


F I R E R E S I S TA N T S Y S T E M S - n o t s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s 75

carriage bolt and locknut

ZNCR

NSM 6X10

0,007

100

8595057667129

-

NSM 6X10-GMT

0,007

100

-

8595057692947

type number

GMT

bolt with a round head and lock nut

type number S 6X20 M

ZNCR

0,01

250

8595057640825

bolt to concrete

type number SB 6.3X35

PO GMT

100

8595057697904

It serves for fixing OMEGA clamps or independent cable clamps to the base material. The bolt may be used for concrete, natural stone, or solid brickwork. A ∅ 5 mm hole needs to be pre-drilled for mounting of the screw. The supplied surface finish may be used for installation of clamps with PO and PO GMT surface finish (type 6708-6716) and both types of surface finish of OMEGA clamps.

weight kg/pcs

pieces in a package

ZNCR Bichromatic galvanised

GMT non electrolytic plating


76

F I R E R E S I S TA N T S Y S T E M S - n o t s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s

bolt with hexagonal head

ZNCR

S 6X20

0,01

250

8595057630451

S 6X30

0,01

250

8595057640733

S 8X20

0,01

250

8595057638822

S 8X30

0,02

250

8595057640740

S 8X40

0,02

250

8595057640757

S 8X50

0,02

250

8595057640764

S 8X70

0,03

250

8595057640771

S 10X20

0,02

250

8595057628724

S 10X30

0,03

250

8595057628731

S 10X40

0,03

250

8595057640788

S 10X50

0,05

250

8595057698123

S 10X70

0,05

250

8595057698130

S 12X20

0,03

250

8595057633124

S 12X30

0,04

250

8595057633131

S 12X40

0,05

250

8595057640795

S 12X50

0,06

250

8595057640801

type number

washer

A

type number

A

ZNCR

PD 6

12

0,01

250

8595057640832

PD 8

17

0,01

250

8595057633438

PD 10

20

0,01

250

8595057633445

PD 12

24

0,01

250

8595057640849

large washer

A

type number

A

ZNCR

PVL 10

20

0,01

250

8595057633797

weight kg/pcs

pieces in a package

ZNCR Bichromatic galvanised


F I R E R E S I S TA N T S Y S T E M S - n o t s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s 77

A

clamp

B

type number

A min.

B

F

PKC1 1198

6

12

0,03

8595057644878

PKC1 1199

7

16

0,03

8595057644885

PKC1 1200

10

19

0,04

8595057642232

PKC1 1201

14

23

0,04

8595057642249

PKC1 1202

20

26

0,04

8595057635586

PKC1 1203

24

30

0,06

8595057635517

PKC1 1204

25

35

0,07

8595057635401

PKC1 1205

28

38

0,08

8595057635524

PKC1 1206

32

43

0,09

8595057644892

PKC1 1207

42

47

0,10

8595057644908

PKC1 1208

43

51

0,10

8595057635531

PKC1 1209

50

55

0,11

8595057635593

PKC1 1210

52

59

0,14

8595057644915

PKC1 1211

54

63

0,16

8595057644922

PKC1 1212

57

69

0,16

8595057635609

The information means the minimum and maximum diameter of the cable being fastened. The mentioned dimensions are used for basic guidance when selecting clamps for cables. Based on an order, it is possible to supply PKC2 clamps for two cables conforming the conditions of systems maintaining operability in fire.

D

anchor

B

C

B

A

A

type number

A

B

*C

*D

*E

thread

PO

KPO 6X50

6

50

35

5

45

M6

0,01

100

8595057691162

KPO 6X70

6

70

35

10

70

M6

0,02

100

8595057691179

KPO 8X77

8

77

45

10

75

M8

0,03

50

8595057691100

KPO 8X97

8

97

45

30

95

M8

0,04

50

8595057691117

KPO 10X95

10

95

60

10

90

M10

0,06

50

8595057691124

KPO 10X115

10

115

60

30

110

M10

0,08

25

8595057691131

KPO 12X120

12

120

70

10

115

M12

0,10

20

8595057691148

*KPO 12X150*

12

150

70

30

145

M12

0,13

20

8595057691155

KPOZ 10

12

40

-

-

-

M10

0,03

100

8595057692855

KPOZ 12

14

50

-

-

-

M12

0,06

50

8595057692862

*C - anchor depth *D - maximum thickness of the material being attached *E - minimum depth of the drilled hole The fire resistant anchors serve for the attaching of construction elements to the base material (concrete, stone). The knock in anchors KPOZ serve for the direct attachment of the threaded rods. * until the sell-out of stocks

weight kg/pcs

pieces in a package

PO F

Pre-Galvanized Hot Dip Galvanized


78

F I R E R E S I S TA N T S Y S T E M S - n o t s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s

electrical installation pipes

A

B

ČSN type number

∅ outside ∅ inside B (thread)

A

S

F

EOZ

6013 ZNM

20,4

18,2

P13,5

3000

1,7

30

8595057627208

-

-

6016 ZNM

22,5

20,3

P16

3000

1,8

30

8595057626157

-

-

6021 ZNM

28,3

25,7

P21

3000

2,7

30

8595057626164

-

-

6029 ZNM

37

34,4

P29

3000

3,6

15

8595057626171

-

-

6036 ZNM

47

44

P36

3000

5,3

15

8595057626188

-

-

6042 ZNM

54

51

P42

3000

6,1

15

8595057626195

-

-

6013 ZN

20,4

18,2

P13,5

3000

1,7

30

-

8595057618718

-

6016 ZN

22,5

20,3

P16

3000

1,8

30

-

8595057618725

-

6021 ZN

28,3

25,7

P21

3000

2,7

30

-

8595057618732

-

6029 ZN

37

34,4

P29

3000

3,6

15

-

8595057618749

-

6036 ZN

47

44

P36

3000

5,3

15

-

8595057618756

-

6042 ZN

54

51

P42

3000

6,1

15

-

8595057618763

-

6013

20,4

18,2

P13,5

3000

1,7

30

-

-

8595057618657

6016

22,5

20,3

P16

3000

1,8

30

-

-

8595057618664

6021

28,3

25,7

P21

3000

2,7

30

-

-

8595057618671

6029

37

34,4

P29

3000

3,6

15

-

-

8595057618688

6036

47

44

P36

3000

5,3

15

-

-

8595057618695

6042

54

51

P42

3000

6,1

15

-

-

8595057618701

For connection of pipes ČSN it is necessary to order couplings (pg. 78), which replace the already supplied couplings, supplied with tubes.

EN type number

∅ outside ∅ inside B (thread)

A

F

ECZ

6016E ZN

16

12,6

M16x1,5

3000

1,5

30

8595057631304

-

6020 ZN

20

16,2

M20x1,5

3000

2,3

30

8595057631311

-

6025 ZN

25

21,2

M25x1,5

3000

3,0

30

8595057631328

-

6032 ZN

32

28,2

M32x1,5

3000

3,8

21

8595057631335

-

6040 ZN

40

36,2

M40x1,5

3000

5,0

15

8595057631342

-

6050 ZN

50

46,2

M50x1,5

3000

6,0

15

8595057631359

-

6063 ZN

63

58,8

M63x1,5

3000

8,5

15

8595057631595

-

6016E

16

12,6

M16x1,5

3000

1,5

30

-

8595057634152

6020

20

16,2

M20x1,5

3000

2,3

30

-

8595057634169

6025

25

21,2

M25x1,5

3000

3,0

30

-

8595057634176

6032

32

28,2

M32x1,5

3000

3,8

21

-

8595057634183

6040

40

36,2

M40x1,5

3000

5,0

15

-

8595057634190

6050

50

46,2

M50x1,5

3000

6,0

15

-

8595057634206

6063

63

58,8

M63x1,5

3000

8,5

15

-

8595057634213

Couplings are mounted on EN pipes from one side.

weight kg/m

F

Hot Dip Galvanized

EOZ powder coating

meters in a package

S

Pre-Galvanized

ECZ

powder coating


F I R E R E S I S TA N T S Y S T E M S - n o t s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s 79

electrical installation elbows

ČSN ∅ pipes

thread

*90°

S

F

EOZ

6113 ZNM

20,4

P13,5

80

0,17

25

8595057627277

-

-

6116 ZNM

22,5

P16

100

0,22

25

8595057627284

-

-

6121 ZNM

28,3

P21

120

0,37

20

8595057627291

-

-

6129 ZNM

37

P29

155

0,55

20

8595057627307

-

-

6136 ZNM

47

P36

185

1,00

5

8595057627314

-

-

6142 ZNM

54

P42

200

1,38

5

8595057627321

-

-

6113 ZN

20,4

P13,5

80

0,17

25

-

8595057618954

-

6116 ZN

22,5

P16

100

0,22

25

-

8595057618961

-

6121 ZN

28,3

P21

120

0,37

20

-

8595057618978

-

6129 ZN

37

P29

155

0,55

20

-

8595057618985

-

6136 ZN

47

P36

185

1,00

5

-

8595057618992

-

6142 ZN

54

P42

200

1,38

5

-

8595057619005

-

6113

20,4

P13,5

80

0,17

25

-

-

8595057618893

6116

22,5

P16

100

0,22

25

-

-

8595057618909

6121

28,3

P21

120

0,37

20

-

-

8595057618916

6129

37

P29

155

0,55

20

-

-

8595057618923

6136

47

P36

185

1,00

5

-

-

8595057618930

6142

54

P42

200

1,38

5

-

-

8595057618947

type number

*90° - elbow radius For connection of ČSN elbows and pipes it is necessary to order couplings (pg. 78), which replace the already supplied couplings, supplied with elbows and tubes.

EN ∅ pipes

thread

*90°

F

ECZ

6116E

16

M16x1,5

55

0,21

15

-

8595057634367

6120

20

M20x1,5

70

0,27

25

-

8595057634374

6125

25

M25x1,5

115

0,35

25

-

8595057634381

6132

32

M32x1,5

125

0,49

20

-

8595057634398

6140

40

M40x1,5

140

0,55

15

-

8595057634404

6150

50

M50x1,5

170

0,69

5

-

8595057634411

6163

63

M63x1,5

210

0,78

3

-

8595057634428

6116E ZN

16

M16x1,5

55

0,21

15

8595057631366

-

6120 ZN

20

M20x1,5

70

0,27

25

8595057631373

-

6125 ZN

25

M25x1,5

115

0,35

25

8595057631380

-

6132 ZN

32

M32x1,5

125

0,49

20

8595057631397

-

6140 ZN

40

M40x1,5

140

0,55

15

8595057631403

-

6150 ZN

50

M50x1,5

170

0,69

5

8595057631410

-

6163 ZN

63

M63x1,5

210

0,78

3

8595057631670

-

type number

*90° - elbow radius Couplings are mounted on EN elbows from one side.

weight kg/pcs

F

Hot Dip Galvanized

EOZ powder coating

pieces in a package

S

Pre-Galvanized

ECZ

powder coating


80

F I R E R E S I S TA N T S Y S T E M S - n o t s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s

couplings for electrical installation pipes

ČSN type number

thread

PO

313/3

P13,5

0,04

10

8595057692695

316/3

P16

0,05

10

8595057692701

321/3

P21

0,06

10

8595057692718

329/3

P29

0,07

10

8595057692725

336/3

P36

0,08

10

8595057692732

342/3

P42

0,09

10

8595057692749

Steel couplings are used for connecting of tubes supplied in dimensions according to ČSN. Aluminium couplings, which are the part of supply of tubes according to ČSN, must be replaced by 313/3 - 342/3 series couplings, according to the respective tube diameter.

clamp OMEGA

ČSN pipes

EN pipes

S

F

5220 ZNM

0,015

6013,6213,6016,6216

6020,622

8595057692091

-

5225 ZNM

0,018

6021,6221

6025,6225

8595057692107

-

5232 ZNM

0,022

6029,6229

6032,6232,6040,6240

8595057692114

-

5250 ZNM

0,028

6036,6236

6050,6025

8595057692138

-

5263 ZNM

0,032

6042,6242

6063,6263

8595057692145

-

5216E ZN

0,014

-

6016E, 6216E

-

8595568915269

5220 ZN

0,015

-

6020, 6220

-

8595568915276

5225 ZN

0,018

-

6025, 6225

-

8595568915283

5232 ZN

0,022

-

6032, 6232

-

8595568915290

5240 ZN

0,025

-

6040, 6240

-

8595568915306

5250 ZN

0,028

-

6050, 6250

-

8595568915313

0,032

-

6063, 6263

-

8595568915320

type number

5263 ZN

To facilitate installation the clamp is provided with a groove for insertion; it is not necessary to separate completely the top part of the clamp at the installation. For attaching to the base material it is suitable to use anchors or bolts in the concrete SB 6.3X35.

weight kg/pcs

pieces in a package

F

Hot Dip Galvanized

S PO

Pre-Galvanized Bichromatic galvanised


F I R E R E S I S TA N T S Y S T E M S - n o t s t a n d a r d i z e d s u p p o r t i n g c o n s t r u c t i o n s 81

supporting trunking

C

B

A

type number

A

B

C

5820/20

20

10

3000

0,23

8595057605657

5820/21

20

10

3000

0,22

8595057605664

5820/30

20

10

3000

0,23

8595057605671

5820/31

20

10

3000

0,22

8595057605688

Trunkings Trunkings Trunkings Trunkings Trunkings

are designed for attaching cables using metal tightening belts. 5820/21 and 5820/31 have holes 4.3 x 15 mm cut in the central axis for attaching to the base material. 5820/20 and 5820/30 are without holes. 5820/20 and 5820/21 are with surfacing Zn (layer Zn 10 - 19 Âľm). 5820/30 and 5820/31 are without surfacing.

screw

type number

ZNCR

VPO 6.5X60

0,015

100

8595057698482

It is designed for attaching support trunking to the base material.

tightening belt

type number

IX

SPK 200X4.6

0,002

100

8595057698116

The tightening belt serves for attaching the cable to the support trunking.

weight kg/pcs; weight kg/m

pieces in a package

ZNCR Bichromatic galvanised IX

stainless


82

F I R E R E S I S TA N T S Y S T E M S

cable supporting systems while maintaining the functionality during a fire The risk of fire can never be eliminated, even with the use of various regulations and measures. During a fire the electrical distribution is exposed to high load. Especially in gathering areas the delivery of electricity must be maintained as long as possible for selected electrical equipment in protected escape and intervention routes. Maintaining the delivery of electricity for a stipulated time is achieved using the cable support systems, which function during a fire. The fire resistant cable supporting system, manufactured in Kopos Kolín, fulfills the requirements given by the relevant standard and regulation.

During the designing of the fire resistant cable support systems (up to 1 kV), it is necessary to: - on the basis of the fire report: - know the level of the fire safety of the fire zone, which is determined on the basis of the calculation of the fire risk, the construction system of the building and the height of the building or the floor - characterize the fire resistance of the load bearing constructions inside the fire zone, which do not secure the stability of the building and which do not carry the fire separating structures nor do they form them - know the type of the protected escape line - design and secure the methods of the delivery of electricity from two sources that are independent of each other, serving for securing of fire prevention of the buildings (for example fire elevator, evacuation elevator, firewater boost pump, emergency lighting) so that during the outage of the delivery from one source the deliveries are fully secured from the second source for a period of the assumed function of the equipment - eliminate the effect of the surrounding installations on the cable supporting system - support the suitable construction of the support system according to the level of the necessary fire resistance - select the wires and cables securing the function and the control of the equipment used for the securing of fire prevention for the buildings and stipulate their placement; electrical equipment which does not serve for securing fire prevention of a building are evaluated with regards to fire prevention when a) the wires and cables are placed loose without further protection, b) the weight of the insulation of the wires and cables, eventually the flammable parts of the electrical distributions, exceeds 0.2 kg per m3 - elaborate a “Report about determining external effects” according to the ČSN 33 2000-3 commission wise. The members of the commission are the electrical engineer, the fire technician, the safety technician and the investor. Furthermore, according to the focus of the building there is also present the technology expert and specialists with electrical requirements, as for example air technician, heating technician etc. The members of the commission must also be specialists in the field for which the building is being built.

Testing the fire resistance of the cable supporting systems for integrated maintaining of functionality The fire resistance test is to verify the activity of the cable supporting system of the cable supporting system during a fire and to prove that essential life functions in thebuilding (fire elevators, evacuation elevator, firewater boost pump, emergency lighting, fire alarm, emergency exits…) remain maintained for the stipulated time. A uniform European standard for safety resistance and its testing does not yet exist. The German standard DIN 4102 section 12 is considered as a reference standard: Maintaining the functionality of the cable supporting systems. In the Czech Republic the testing of the fire resistance of the construction of the cable supporting systems is specified by the harmonized standard ČSN EN 1363. Based on this, in the Czech Republic there was created the test regulation ZP 27/2008, stipulating the methods and the conditions for the testing of the resistance of cable routes.

Identical elements of the test regulation ZP 27/2008 and the German standard DIN 4102 sec. 12: -

composition of test samples and norm constructions connection of electrical circuits possibility of partial compensation of placed cables by a steel weight dimensions of cable trays and cable ladders: cable trays: - maximum allowable width 300 mm (perforation percentage 15 ± 5 %) - sidewall height 60 mm - thickness of metal sheet 1.5 mm - weight of cables max. 10 kg/m - distance of supports 1 200 mm cable ladders: - maximum width 400 mm - sidewall height 60 mm - thickness of metal sheet 1.5 mm - weight of cables max. 20 kg/m - ladder cross-pieces at a distance of 150 mm - distance of supports max. 1200 mm

The certified constructions the design of which is consistent with the parameters of the standard are called standardized (standard). KOPOS Kolín produces fire resistant systems conforming to the above stated standards and the regulation. They include cable trays JUPITER KZ with metal sheets thick 1.5 mm and a cable tray with cross-pieces distant 150 mm. The certified constructions the design or dimensions of which are different from the above stated standard and regulation are called non-standardized (non-standard). KOPOS tries to accommodate the demands of its customers as for price and offers them fire-resistant systems for more favourable prices. It is possible to reduce the price of fire resistant routes using a metal sheet of a thickness smaller than the one determined by the standard, fewer supports etc. The standard allows testing of the routes which are then marked as not standardized (non-standard). The non standard routes include the routes created by MARS and JUPITER cable trays with integrated couplings with the metal sheet thickness of 1.25 mm, routes of cable ladders with the distance of cross-pieces 300 mm; further there are supporting metal trunkings, systems with cable catches, routes created by steel pipes, and fire resistant boxes. Differences between the test regulation ZP 27/2008 in the German standard DIN 4102 p. 12: ZP 27/2008

DIN 4102 p. 12

Reference to the standard / regulation

ČSN EN 1363

DIN 4102 part 2

Temperature course of the test

The standard Constant Other fire temperature temperature scenario time curve (°C) (°C)

The standard temperature time curve (°C)

Identifying the classes of fire functionality

part 12

part 2

P 15-R

PH 15-R

-

-

P 30-R

PH 30-R

E 30

F 30

P 60-R

PH 60-R

-

F 60

P 90-R

PH 90-R

E 90

F 90

P 120-R

PH 120-R

E 90

F 120

-

PH 180-R

-

F 180

Cables for systems while maintaining the functionality during a fire: Safety power and data cables with the functionality of resistance against fire must likewise pass fire resistance tests according to the valid regulations.


F I R E R E S I S TA N T S Y S T E M S 83

basic terms and definitions The Czech technical standards providing of rules, instructions or characteristics of activities or their results focused on achieving the optimum level of composition in outlined relations.

Acting by constant temperature: the acting by constant temperature relates to the stressing according to the standard temperature time curve temperature/time at the instant of reaching the temperature of 842 °C. Temperatura Increase

Cable system: includes power cables, insulated power cables, installation cables and wires for telecommunication and equipment for data processing, bus-bars, cable channels, paints, load bearing structures, brackets and clamps. Not standardized construction (non-standard): a certified construction deviating from the standard as for one or more specifications. It doesn't allow transferability of test results to cables of various manufacturers. Standardized construction (standard): the certified construction conforms to the standard in all aspects. It allows transferability of test results to cables of various manufacturers. The standard temperature time curve: the temperatures in relation to time must be maintained for the entire duration of the test according to the so-called “standard temperature time curve”. It is an internationally used temperature course according to the ČSN EN 1363 /formula T = 345 log (8t + 1) + 20, where T= average temperature in the oven in °C and t = time in minutes/, and also according to the DIN 4102-2 /formula ν - νo = 345 log (8t + 1), where ν = fire temperature in K, no = temperature of the testing sample at the beginning of the test in K, t = Time in minutes/. The temperature curve comes forth from the entire course of the fire temperatures. The beginning of the fire = fire occurrence phase. In a very short time there occurs the full unfolding of the fire = “flash-over”. The instance of the flash over and the unfolding of a full fire is displayed by the standard temperature time curve.

TEMPERATURE (°C)

Protected escape line: constantly free communication area, leading to an exit to open space, protected against the effects of fire

Increase of temperatures during the heating up of the test oven according to the standard temperature curve ETK ČSN EN 1363 total temperature time T in °C including (min) the ambient temperature + 20 °C 0 5 10 15 20 30 45 60 90 120 150 180 210 240 300 360

20 576 678 738 781 842 902 945 1006 1049 1082 1110 1133 1153 1186 1214

DIN 4102 part 2 temperature increase ν - νo stated in K 0 556 658 719 822 925 986 1029 1090 1133 1194

TEMPERATURE (°C)

Temperatura Increase

TIME (min)

Constant-temperature curve with the launch according to the ZP 27/2008. Fire safety equipment and measures: the technical and organizational measures for the reduction of the theoretical intensity of an eventual fire, and for the reduction of the economic risk in the evaluated building or its part (for example the fire alarm, automatic stable fire extinguishing equipment, fire ventilation, constant supervision of fire prevention units). Fire safety of buildings: the capability of buildings to prevent, during a fire, the losses of lives or health of persons and losses of property; it is achieved by suitable urban classification of the building’s measures, its structural, area and material design, eventually fire safety equipment and measures. Fire risk of building or its part is determined by the character of the building, its function, technical and technological equipment, construction, area or urban design, fire safety measures etc. and it is expressed by the calculated fire load. Maintaining the functionality of the resistance of the electrical cable systems during fire conditions: during a fire, the thermal acting of the fire does not cause a short or outage of the electrical circuit in the cable system, for a time period determined ahead of time. Acts, decrees, standards The requirements for the characteristics of the cable support systems with integrated maintaining of functionality during a fire arise from the stipulated laws, regulations and standards. The issue of the safety of buildings in relation to the danger of persons during a fire is solved here by the Building Act by its general regulations together with the Law about fire protection. The regulations and government orders then specify and generally condition the technical requirements for the construction, fire protection and prevention. Technical standards in relation to the fire safety of persons specify the general technical accompanying procedures for the securing of the fire safety and resistance. Besides the technical design of constructions, they also address fire safety equipment and delivery of electrical energy. Test of the functionality of the resistance of the system during a fire: test of the support system with installed cables.

TIME (min)

Standard temperature time curve according to the ČSN EN 1363 and according to the DIN 4102 art. 2.


84

F I R E R E S I S TA N T S Y S T E M S

stated and related acts, regulations, standards Act 183/2006 Coll., about ground planning and building order Act no. 133/1985 Coll., about fire protection Act no. 22/1997 Coll., about technical requirements for products Regulation no.137/1998 Coll., about general requirements for construction Regulation no. 246/2001 Coll., about fire prevention Regulation no. 23/2008 Coll., about technical conditions of fire protection of buildings Decree of the government no. 17/2002 Coll. for electrical equipment (lv) Decree of the government no. 163/2002 Coll. and no. 190/2002 Coll. for construction products ČSN 73 0802 Fire safety of buildings- Nonproduction buildings ČSN 73 0804 Fire safety of buildings- Production buildings ČSN 73 0831 Fire safety of buildings – Gathering areas ČSN 73 0810 Fire safety of buildings – Mutual stipulation ČSN 73 0833 Fire safety of buildings – Buildings for living and accommodations ČSN 73 0835 Fire safety of buildings – Buildings for health establishments ČSN 73 0848 Fire safety of buildings - Cable distribution systems DIN 4102-12: November 1998: Conduct of construction material and parts during a fire. Part 12 - Maintaining the functionality of electrical cable devices, requirements and tests. ČSN EN 1363 – 1 Testing the fire resistance ČSN EN 60 332 – 1 - 1 – Mutual methods of tests for cables in fire conditions – Test of resistance against the vertical spreading of flame for wires or cables with a single insulation ČSN EN 50 266 – 1 Mutual methods of tests for cables in fire conditions – test of vertical spreading of flame on vertically mounted bundles 1 or cables ČSN EN 50 267 – 1 Mutual methods of tests for cables in fire conditions – Tests of gases occurring during the burning of the cable material ČSN EN 61 0341 – 1 Measuring the density of the smoke during the burning of electrical cables under defined conditions ČSN IEC 60 331 – 11 Functional capability of the cable during a fire ČSN EN 50 200 – / ed.2 Test method of resistance during a fire for small diameter unprotected cables, designed for use in emergency circuits ZP 27/2008

five levels of corrosion aggressiveness

level

C1

C2

C3

C4

C5

corrosion environment

Interior: dry

Interior: occasional humidity Exterior: free landscape

Interior: high humidity and slightly polluted air Exterior: industrial environment, location close to sea shore Interior: swimming pools, chemical plants etc. Exterior: industrial locations and seaside environment Exterior: industrial pollution with high humidity and high effect of sea environment

Corrosion aggressiveness

average corrosion depletion of the zinc thickness (µm / year)

very low

less than 0,1

low

medium

high

very high

0,1 - 0,7

0,7 - 2

recommended Surface finish ZnCr

(bolts)

S

(trays)

ZnCr - limited

(bolts)

GMT

(bolts)

S

(trays)

GMT

(bolts)

S - limited

(trays)

F, E, P

(trays)

F, E, P

(trays)

IX

(bolts)

F, E, P - limited

(trays)

IX

(trays)

2-4

4-8

The risk of corrosion depends on the intensity of the acting of the external effects according to the standards ČSN EN ISO 14713-1 and ČSN EN ISO 14713-2.


F I R E R E S I S TA N T S Y S T E M S 85

surface treatments and protection against corrosion Corrosion Corrosion is the undesired devaluation of material caused by chemical physically-chemical effects of the environment. These physically-chemical events result in partial or complete disturbance of the material. White rust White rust resembles a cosmetic effect of the coating but does not decrease the resistance against corrosion. It optically damages the zinc picture, but the silver coating and the shine of the freshly zinc coated material will cure and within several weeks it will transfer to a dim grey color. This is the result of the reaction between the zinc and air. That is why according to the standard ČSN EN ISO 1461 the occurrence of this phenomenon can not be the reason for a warranted claim.

zinc steel zinc

Cathodic protection Cathodic protection is a protective mechanism of the zinc layer, which relies on the capability of the transfer zinc ions onto the damaged part of the steel sheet metal. The acting of rainwater, condensation and other electrolytes causes the creation of a galvanic cell between two various metals. A voltage difference occurs here and a less noble metal (zinc) transitions as an anode into the solution, see the picture. That means that with regards to the normal potential the zinc acts as a consumed anode and therefore protects the basic material. This principle applies to the sheet metal thickness of 1.5 mm.

It is possible to protect the steel against corrosion by the following methods of surface treatments

ZNCR electrolytic galvanized products – Bichromatic galvanized – ČSN EN ISO 2081 , DIN 12 330 electrolytic galvanized according to DIN 50 961 with a layer of zinc 10 µm +/- 4 µm (supports for the wall, fastening material, bolts, washers, nuts …)

S

Pre-Galvanized – ČSN EN 10 327, ČSN EN 10 143 galvanized steel Sendzimir: while cold the hot-rolled steelbelt goes after preparation through a continuous bath with liquid zinc. Through this, a layer zinc arises which guarantees the increased corrosion protection. Depending on the product type the thickness of both zinc layers varies from 235 - 275 g/m2, which corresponds to 15 - 27 µm.

F

Hot Dip Galvanized – ČSN EN ISO 1461 The finished pieces made from bare (black) sheet metal are plunged in a melt-bath with liquid zinc, after pre-treatment, at a temperature of 450°C. After removal from the zinc bath a zinc/iron alloy layer system is formed on the bare (black) sheet metal, which is covered with a pure zinc layer. The thickness of the zinc-layer is 50-100 µm, depending on the material thickness.

GMT

non electrolytic plating The base of the DELTA surfacing includes Delta Tone 9000 materials. They are inorganic coats filled with zinc and aluminium micro-lamellas spread in a titanium binder. The method creates a cathodic protection coating the layer of which is 5-15 micrometer thick. This thickness of the layer provides better protection of metals than a thicker layer of zinc created by the zinc dipping method. The method conforms to the European Directive on recycling since it does not include any heavy metals and hexavalent chromium and it is also suitable for small parts. KOPOS KOLÍN supplies also bolts, nuts, couplings and other small connecting accessories with this surfacing and the company also carried out the salt fog test in accordance with ČSN EN ISO 9227 which proved that the coating was not damaged during the action of the salt fog for the period of 300 hours. The long-term temperature constancy is guaranteed up to 180 °C while the surfacing does not show any hydrogen fragility. Based on the above stated reasons we may fully recommend this method of surfacing as an alternative to the zinc dipping method.

painting applying plastic powder in an electrostatic field onto the galvanized product. Increases resistance against corrosion in an aggressive environment (C2 - C5) + esthetic reasons EPOXY - for indoor environment (does not resist UV radiation) - 60 µm POLYESTER - for outdoor environment (resists UV radiation) - 60 µm or 100 µm Color basic design - 19 shades of RAL 9001, 9002, 9003, 9005, 9010, 9016, 7000, 7001, 7012, 7016, 7030, 7035, 7038, 7040, 7042, 7047, 6002, 6005, 6011 (According to individual agreement with the sales department it is possible to deliver other coders in the RAL scale.)

Corrosion resistance of cable trays treated with powder paint A laboratory test has proven that galvanized cable trays painted with powder polyester that were tested in the salt spray for a period of 1 500 hours did not exhibit any signs of blisters or rusting through (the test ISO 6270 for galvanized steel treated with powder plastic prescribes the acting of water only for a period of 720 hours, meanwhile we tested the galvanized trays treated with powder polyester according to the more demanding test ISO 7253 for steel treated with powder plastic, which prescribes the acting of salt spray for a period of 1440 hours). The resistance, tested by us, of the galvanized tray treated with polyester coating also suits the environments with very high corrosive aggressiveness. The polyester coating remains undamaged after the acting of the corrosive effects of the environment, it has high adhesiveness and under it there remains the undamaged zinc coating of the steel core of the cable tray. Galvanized steel treated with powder plastic does not have coating depletion (galvanized steel always has depletion of the zinc coating, according to the environment see table 5 levels of corrosion aggressiveness. With lower financial expenses the painting by powder polyester will secure at least the same corrosion resistance values as Hot-dip galvanization.


86

F I R E R E S I S TA N T S Y S T E M S

alphabetical list of products type number

page

type number

page

type number

page

type number

page

type number

page

6013

78

6013 ZN

78

KL 60X200

18

KZI 60X100X1.25

63

NR 50X125

67

6016

78

6013 ZNM

78

KL 60X200

64

KZI 60X150X1.25

63

NR 50X62

67

6020

78

6016 ZN

78

KL 60X300

18

KZI 60X200X1.25

63

NRD 100

67

6021

78

6016 ZNM

78

KL 60X300

64

KZI 60X300X1.25

63

NRD 50

67

6025

78

6016E

78

KL 60X400

18

KZI 60X50X1.25

63

NSM 6X10

28

6029

78

6016E ZN

78

KL 60X400

64

KZI 60X75X1.25

63

NSM 6X10

75

6032

78

6020 ZN

78

KLSU

27

M 10

29

NSM 6X10-GMT

28

6036

78

6021 ZN

78

KLSU

71

M 10

74

NSM 6X10-GMT

75

6040

78

6021 ZNM

78

KO 90X60X100

20

M 12

29

NT 100X125

66

6042

78

6025 ZN

78

KO 90X60X150

20

M 12

74

NT 100X250

66

6050

78

6029 ZN

78

KO 90X60X200

20

M6

29

NT 50X125

66

6063

78

6029 ZNM

78

KO 90X60X300

20

M6

74

NT 50X250

66

6113

79

6032 ZN

78

KO 90X60X400

20

M8

29

NT 50X62

66

6116

79

6036 ZN

78

KO 90X60X50

20

M8

74

O 90X60X100

19

6120

79

6036 ZNM

78

KO 90X60X75

20

MN 8

72

O 90X60X100

65

6121

79

6040 ZN

78

KPBSKL 150

18

MP 41X21

69

O 90X60X150

19

6125

79

6042 ZN

78

KPBSKL 200

18

MP 41X21

26

O 90X60X150

65

6129

79

6042 ZNM

78

KPBSKL 300

18

MP 41X21X1,50

69

O 90X60X200

19

6132

79

6050 ZN

78

KPBSKL 400

18

MP 41X41

69

O 90X60X200

65

6136

79

6063 ZN

78

KPO 10X115

31

MP 41X41

26

O 90X60X300

19

6140

79

6113 ZN

79

KPO 10X115

77

MS KPS

33

O 90X60X300

65

6142

79

6113 ZNM

79

KPO 10X95

31

MZ 10

27

O 90X60X400

19

6150

79

6116 ZN

79

KPO 10X95

77

MZ 10

74

O 90X60X400

65

6163

79

6116 ZNM

79

KPO 12X120

31

MZ 12

27

O 90X60X50

19

6708

24

6116E

79

KPO 12X120

77

MZ 12

74

O 90X60X50

65

6710

24

6116E ZN

79

KPO 12X150

31

NK 100X125

68

O 90X60X75

19

6712

24

6120 ZN

79

KPO 12X150

77

NK 100X250

68

O 90X60X75

65

8110 PO6

32

6121 ZN

79

KPO 6X50

31

NK 50X125

68

P 60

23

8117 DPO

32

6121 ZNM

79

KPO 6X50

77

NK 50X250

68

P 60

68

8117 PO10

32

6125 ZN

79

KPO 6X70

31

NK 50X62

68

PD 10

30

8117 PO16

32

6129 ZN

79

KPO 6X70

77

NKR 100X125

66

PD 10

76

8135 PO

32

6129 ZNM

79

KPO 8X77

31

NKR 100X250

66

PD 12

30

313/3

80

6132 ZN

79

KPO 8X77

77

NKR 50X125

66

PD 12

76

316/3

80

6136 ZN

79

KPO 8X97

31

NKR 50X250

66

PD 6

30

321/3

80

6136 ZNM

79

KPO 8X97

77

NKR 50X62

66

PD 6

76

329/3

80

6140 ZN

79

KPOZ 10

31

NKZI 100X125X1.25

63

PD 8

30

336/3

80

6142 ZN

79

KPOZ 10

77

NKZI 100X250X1.25

63

PD 8

76

342/3

80

6142 ZNM

79

KPOZ 12

31

NKZI 50X125X1.25

63

PKC1 1198

31

5216E ZN

24

6150 ZN

79

KPOZ 12

77

NKZI 50X250X1.25

63

PKC1 1198

77

5216E ZN

80

6163 ZN

79

KPS

33

NKZI 50X62X1.25

63

PKC1 1199

31

5220 ZN

24

6716E

24

KR 60X100

20

NKZIN 100X125X1.25

64

PKC1 1199

77

5220 ZN

80

6716ED

24

KR 60X100

66

NKZIN 100X250X1.25

64

PKC1 1200

31

5220 ZNM

24

DT 100

71

KR 60X150

20

NKZIN 50X125X1.25

64

PKC1 1200

77

5220 ZNM

80

DT 150

71

KR 60X150

66

NKZIN 50X250X1.25

64

PKC1 1201

31

5225 ZN

24

DT 200

71

KR 60X200

20

NKZIN 50X62X1.25

64

PKC1 1201

77

5225 ZN

80

DT 250

71

KR 60X200

66

NO 45X100X125

65

PKC1 1202

31

5225 ZNM

24

DT 300

71

KR 60X300

20

NO 45X100X250

65

PKC1 1202

77

5225 ZNM

80

DTBS 100

25

KR 60X300

66

NO 45X50X125

65

PKC1 1203

31

5232 ZN

24

DTBS 150

25

KR 60X400

20

NO 45X50X250

65

PKC1 1203

77

5232 ZN

80

DTBS 200

25

KR 60X400

66

NO 45X50X62

65

PKC1 1204

31

5232 ZNM

24

DTBS 300

25

KR 60X50

20

NO 90X100X125

65

PKC1 1204

77

5232 ZNM

80

DTBS 400

25

KR 60X50

66

NO 90X100X250

65

PKC1 1205

31

5240 ZN

24

K 60X100

21

KR 60X75

20

NO 90X50X125

65

PKC1 1205

77

5240 ZN

80

K 60X100

68

KR 60X75

66

NO 90X50X250

65

PKC1 1206

31

5250 ZN

24

K 60X150

21

KSBS 100

17

NO 90X50X62

65

PKC1 1206

77

5250 ZN

80

K 60X150

68

KSBS 150

17

NP 100

23

PKC1 1207

31

5250 ZNM

24

K 60X200

21

KSBS 200

17

NP 150

23

PKC1 1207

77

5250 ZNM

80

K 60X200

68

KSBS 300

17

NP 200

23

PKC1 1208

31

5263 ZN

24

K 60X300

21

KSBS 50

17

NP 250

23

PKC1 1208

77

5263 ZN

80

K 60X300

68

KSBS 75

17

NP 350

23

PKC1 1209

31

5263 ZNM

24

K 60X50

21

KZ 60X100X1.50

17

NPS 125

69

PKC1 1209

77

5263 ZNM

80

K 60X50

68

KZ 60X150X1.50

17

NPS 250

69

PKC1 1210

31

5820/20

81

K 60X75

21

KZ 60X200X1.50

17

NPS 62

69

PKC1 1210

77

5820/21

81

K 60X75

68

KZ 60X300X1.50

17

NPZ 100

68

PKC1 1211

31

5820/30

81

KL 60X150

18

KZ 60X50X1.50

17

NPZ 50

68

PKC1 1211

77

5820/31

81

KL 60X150

64

KZ 60X75X1.50

17

NR 100X125

67

PKC1 1212

31


F I R E R E S I S TA N T S Y S T E M S 87

alphabetical list of products type number

page

type number

page

PKC1 1212

77

SPL 800

25

PM 41 M 10

72

SPL 800

70

PMP 41 M 10

72

SPS 1000

70

PVL 10

30

SPS 200

70

PVL 10

76

SPS 300

70

PVL 12

30

SPS 400

70

PVL 6

30

SPS 500

70

S 10X20

29

SPS 600

70

S 10X20

76

SPS 800

70

S 10X30

29

SR 60X100

22

S 10X30

76

SR 60X100

67

S 10X40

29

SR 60X125

22

S 10X40

76

SR 60X125

67

S 10X50

29

SR 60X150

22

S 10X50

76

SR 60X150

67

S 10X70

29

SR 60X200

22

S 10X70

76

SR 60X200

67

S 12X20

29

SR 60X25

22

S 12X20

76

SR 60X25

67

S 12X30

29

SR 60X250

22

S 12X30

76

SR 60X250

67

S 12X40

29

SR 60X50

22

S 12X40

76

SR 60X50

67

S 12X50

29

SR 60X75

22

S 12X50

76

SR 60X75

67

S 60X200

69

SU 60

22

S 6X20

29

SU 60

67

S 6X20

76

T 60X100

19

S 6X20 M

28

T 60X100

66

S 6X20 M

75

T 60X150

19

S 6X30

29

T 60X150

66

S 6X30

76

T 60X200

19

S 8X20

29

T 60X200

66

S 8X20

76

T 60X300

19

S 8X30

29

T 60X300

66

S 8X30

76

T 60X400

19

S 8X40

29

T 60X50

19

S 8X40

76

T 60X50

66

S 8X50

29

T 60X75

19

S 8X50

76

T 60X75

66

S 8X70

29

VPO 6.5X60

81

S 8X70

76

VS 41X16

26

SB 6.3X35

28

VS 41X16

73

SB 6.3X35

75

VS 41X45

26

SK 60

23

VS 41X45

73

SO 90X60X100

21

ZT 10

27

SO 90X60X150

21

ZT 10

74

SO 90X60X200

21

ZT 12

27

SO 90X60X300

21

ZT 12

74

SO 90X60X400

21

ZVNI 50X62

72

SO 90X60X50

21

ZVNI 50X125

72

SO 90X60X75

21

SPK 200X4.6

81

SPL 1000

25

SPL 1000

70

SPL 1200

25

SPL 200

25

SPL 200

70

SPL 300

25

SPL 300

70

SPL 400

25

SPL 400

70

SPL 500

25

SPL 500

70

SPL 600

25

SPL 600

70

type number

page

type number

page


88

F I R E R E S I S TA N T S Y S T E M S


Electrotechnical world LIVE!

NO.1 in the Czech Republic JUST WRITE!

www.elektrika.TV


www.kopos.com www.pozarniodolnost.cz

KOPOS KOLÍN a.s. Havlíčkova 432 CZ - 280 94 Kolín tel.: +420 321 730 111 fax: +420 321 730 811 e-mail: kopos@kopos.cz

PO-EN-12/12-1 Changes reserved. The photos to be mentioned in the catalogue are just illustrative.


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