AL205
ALUMINIUM SYSTEMS
Sliding System
www.aluminco.com
2
Since 1982
with the raw material of aluminium and our ideas as inspiration, we work with devotion to continually improve the lives of our clients through the creation of a better, safer and more comfortable environment. Τhis is what we mean at ALUMINCO when we say creativity in progress!
3
Company profile
A distinctive aluminium industry ALUMINCO represents the first company in the field, which since it’s foundation in 1982, initiated a new generation of innovative products of cast aluminium in traditional designs, complying with the current architectural and constructional needs. Today it has been developed into a completely vertical aluminium industry, probably unique in Greece that processes aluminium in three ways: - Extrusion - with a production capacity of 13.000 tones of profile per year - Doors & panels - with a production capacity of 70.000 panels per year - Foundry - with a production capacity of 1.000 tones per year In ALUMINCO’s production center, which is extended into 30.000 sq.m in Inofyta Viotia, 40 km from Athens, the company has integrated aluminium process units, electrostatic powder coatings, montage, finishing and packaging of the products which produces and delivers finished, ready for use. With integrated solutions for the professional constructor Today, among the architectural and constructional solutions, based on aluminium, that ALUMINCO offers, are included: • Aluminium Profile Systems • Aluminium Panels • Main entrance doors • Railing systems • Outdoor living systems And outstanding corporate strategy • Restless, innovative spirit Continuously focusing into research and development of new, improved products and systems which can fully comply with the quality, aesthetics and functionality standards, of the most demanding and fast developing markets of the world. Besides, it’s
not an accidental fact that ALUMINCO’s export activity covers 60 countries and 5 continents. • Persistence in quality With production processes certified by the ISO 9001 & ISO 9014 With dyeing processes based on the QUALICOAT specifications and extra Seaside Class process. With aluminium systems and railings certified by international institutes and organizations, such as IFT Rosenheim, Bureau Veritas, TUV, INSTITUTO GIORDANO, ICC, EKANAL. • Great flexibility To conform to customers’ special needs and requirements. Although ALUMINCO produces a great range of products and covers almost every architectural and constructional application, it is always available to design and produce customized products and solutions in order to satisfy even the most demanding ones!
6
AL205
ALUMINIUM SYSTEMS
Index
Identity
8
Advantages
9
Quality Control Methods
10
General Catalogue
11
Profiles 1:1
19
Sections
29
Cutting Calculations
45
Accessories
53
Manual Punch Machine
61
Service Instructions
64
7
IDENTITY System with special emphasis on design, exterior while the internal aesthetics (Fig.1). It stands out for its durability, functionality, compatibility of components and ease of construction. Externally as AL 205 is easily distinguished by its particular characteristics. The strong character lines classify it in a separate location in relation to other systems on the market. The way foreign design makes perfectly visible identity system, distinguishing it from the competition. In light of the continuous demand for systems and old frames replacement solutions, ALUMINCO proceeded in designing new complementary profile to existing types that allow us to construction recessed frames in masonry gap up to 60,8mm with glass and a screen and up to 94,5mm with glass -Screen - shutter. (Figure 1 / Figure 3 / Figure 4) The interior design has a strong emphasis on easy and fast run-off waters. AL 205 is a inox application driver detachable for greater strength and better traffic sheet where there is the possibility of using two-dimensional roller guides (wheel diameter 22mm & 27mm). The planning sheets made with emphasis on the stability of the structure. The chambers open to all angles types and enables the manufacturer to quickly after mounting bolt in the center. The system includes a wide range of main and auxiliary profiles that provide alternatives construction completion in the most difficult cases. Advantage is that the AL 205, like any integrated system, cooperates with the opening AL 410 for more flexibility and customizable in a variety of structures (Figure 2). At the same time, open multiple locks points providing maximum security. Finally, the selection of components made with the aim of high quality and ensure the absolute harmonization and their application to the system. The ALUMINCO system is the company’s guarantee, which in the long-term experience in the field, sign off on the final result.
Double glass
Glazing gasket
Joint corner for sash Joint corner
Roller for FLY screen
Gasket for FLY screen Roller for sash
Stainless steel rail Brush Alignment corner Alignment corner FLY screen Joint corner for rail
8
ADVANTAGES 205
pic 1
94,5mm
pic 2
Triple rail section glass, FLY screen & shutter. Suitable for small wall holes up to 94,5mm.
Combination of opening AL410 with double rail of AL205. Suitable for school building constructions (overlapping sashes with dormer).
62mm
pic 3
Double rail section glass & FLY screen. Suitable for small wall holes up to 60,8mm.
60,8mm
pic 4
AL205 sliding system is ready to give solutions to renovations and reconstructions.
9
Quality control methods GEOMETRICAL QUALITIES Dimensions For a critical nominal dimension of 50 mm, a tolerance of (+/-) 0.40 mm is given, which mean that this dimension may range from 49.60 until 50.40 mm.
Straightness
A permissible rod 3mm long is given for a rod 6 m long. Checking may be carried out by placing the two ends of the rod on a flat surface, in order to limit any deviation due to weight. The arrow in the middle of the rod must not exceed 3 mm.
Distortion
For a profile of median dimensions, a distortion tolerance of 2mm at the end of the rod is given for a rod 5-6 m long. In order to check the distortion, the rod must be placed on a flat surface, the panel side to abut on one end and measure the deviation of the surface on the other side of the rod. ELECTROSTATIC PAINTING
Appearance
The covering of the critical surface must be examined from the right angle of view from a distance of 2 m (QUALICOAT standards determine a distance of 3 m). Various defects on the surface must not be visible from this distance.
10
AL205
ALUMINIUM SYSTEMS
GENERAL CATALOGUE
11
GENERAL CATALOGUE WE IGH T C O DE
SH AP E L E N GT H
MOME N T OF IN E RTIA
MOME N T OF R E S IS TA N C E
D E S C R IP TION
507gr/m 205-111
SINGLE RAIL 6,00m
393gr/m ADDITIONAL RAIL
205-113 6,00m
901gr/m DOUBLE RAIL
205-121 6,00m
844gr/m DOUBLE STAINLESS STEEL RAIL
205-122 6,00m
685gr/m DOUBLE RAIL
205-123 6,00m
636gr/m DOUBLE RAIL FOR 210-204
210-124 6,00m
1157gr/m 205-131 6,00m
12
TRIPLE RAIL (GLASS-FLY SCREEN-SHUTTER)
GENERAL CATALOGUE W E IGH T C O DE
S H A PE L EN GT H
MOME N T OF IN E RTIA
MOME N T OF R E S IS TA N C E
1054gr/m
D E S C R IP TION
PROFILE FOR TRIPLE STAINLESS STEEL RAIL (GLASS, FLY SCREEN-SHUTTER)
205-132 6,00m
1252gr/m
TRIPLE RAIL FOR OVERLAPPING SASHES & FLY SCREEN
205-133 6,00m
1150gr/m
PROFILE FOR TRIPLE STAINLESS STEEL RAIL
205-134 6,00m
1262gr/m TRIPLE RAIL
205-135 6,00m
1023gr/m TRIPLE RAIL
205-137 6,00m
1269gr/m TRIPLE RAIL
205-139 6,00m
923gr/m Jxx=19,50 cm4 Jyy=6,07 cm4
205-201
Wx=4,62 cm3 Wy=3,84 cm3
SASH FOR DOUBLE GLASS OR SHUTTER
6,00m
13
GENERAL CATALOGUE WE IGH T C O DE
SH AP E L E N GT H
MOME N T OF IN E RTIA
MOME N T OF R E S IS TA N C E
D E S C R IP TION
Jxx=7,79 cm4 Jyy=3,90 cm4
Wx=2,58 cm3 Wy=2,51 cm3
SASH FOR SINGLE GLASS
Jxx=11,26 cm4 Jyy=1,02 cm4
Wx=3,06 cm3 Wy=1,15 cm3
SASH FOR FLY SCREEN FOR RAIL 205-123
Jxx=13,70 cm4 Jyy=3,20 cm4
Wx=3,81 cm3 Wy=2,14 cm3
SASH FOR FLY SCREEN
Jxx=12,01 cm4 Jyy=3,71 cm4
Wx=3,20 cm3 Wy=2,63 cm3
TRANSOM FOR SASHES
Jxx=0,90 cm4 Jyy=3,90 cm4
Wx=0,87 cm3 Wy=1,77 cm3
TRANSOM FOR FLY SCREEN
Jxx=2,66 cm4 Jyy=1,49 cm4
Wx=0,86 cm3 Wy=0,57 cm3
CLIP ON HOOK FOR SASH 205-201
Jxx=1,34 cm4 Jyy=1,39 cm4
Wx=0,56 cm3 Wy=0,56 cm3
CLIP ON HOOK FOR SASH 205-204
692gr/m 210-204 6,00m
666gr/m 205-205 6,00m
754gr/m 205-206 6,00m
749gr/m 210-501 6,00m
556gr/m 210-903 6,00m
393gr/m 205-301 5,00m
332gr/m 210-304 5,00m
14
GENERAL CATALOGUE W E IGH T C O DE
S H A PE L EN GT H
MOME N T OF IN E RTIA
MOME N T OF R E S IS TA N C E
D E S C R IP TION
Jxx=0,15 cm4 Jyy=0,95 cm4
Wx=0,16 cm3 Wy=1,11 cm3
CENTRAL ADAPTER FOR FLY SCREEN SASH 205-205
Jxx=0,21 cm4 Jyy=0,37 cm4
Wx=0,22 cm3 Wy=0,31 cm3
CENTRAL ADAPTER FOR FLY SCREEN SASH 205-206
Jxx=0,71 cm4 Jyy=2,95 cm4
Wx=0,50 cm3 Wy=1,52 cm3
CENTRAL ADAPTER FOR OPPOSITE SASHES 205-201
Jxx=0,43 cm4 Jyy=0,73 cm4
Wx=0,44 cm3 Wy=0,51 cm3
CLIP PROFILE FOR SINGLE GLASS SASHES
161gr/m 205-305 5,00m
236gr/m 205-308 5,00m
498gr/m 205-309 5,00m
245gr/m 410-904 6,00m
143gr/m Floor Connecting comPratment
410-804 6,00m PAT 19-084
Φ10
ES210-810
212gr/m
PAT 19-084
RAIL Ø10
PAT19-084 Φ10
6,00m
501gr/m COVER GAP PROFILE
210-804 5,00m
15
GENERAL CATALOGUE WE IGH T C O DE
SH AP E L E N GT H
MOME N T OF IN E RTIA
MOME N T OF R E S IS TA N C E
D E S C R IP TION
162gr/m CLIP FOR THE COVER GAP PROFILE 210-804
210-732 5,00m
129gr/m COVER FOR SASH 205-201 & 205-206
205-902 6,00m
408gr/m LOUVER
245-012 6,00m
575gr/m LOUVER
245-021 6,00m
674gr/m LOUVER
245-023 6,00m
543gr/m LOUVER
245-013 6,00m
433gr/m Louver
245-014 6,00m
16
GENERAL CATALOGUE W E IGH T C O DE
S H A PE L EN GT H
MOME N T OF IN E RTIA
MOME N T OF R E S IS TA N C E
D E S C R IP TION
311gr/m 245-026
Louver 6,00m
263gr/m Louver
245-027 6,00m
17
18
AL205
ALUMINIUM SYSTEMS
PROFILES 1:1
19
PROFILES 1:1
31.0
31.0
11.7
42.26
40.0 CODE
DESCRIPTION
CODE
205-111 WEIGHT
SINGLE RAIL
WEIGHT
507 gr/m
11.7
ADDITIONAL RAIL 183 mm
28.4
31.0
31.0
28.4
81.0
81.0 CODE
DESCRIPTION
CODE
205-121 WEIGHT
OUTER PERIMETER
DOUBLE RAIL 400 mm
34.0
28.42
59.57 CODE
DESCRIPTION
210-124 WEIGHT
636 gr/m
205-122 WEIGHT
901 gr/m
20
OUTER PERIMETER
393 gr/m
247 mm
11.7
DESCRIPTION
205-113
OUTER PERIMETER
OUTER PERIMETER
DOUBLE RAIL FOR 210-204 394 mm
844 gr/m
DESCRIPTION
DOUBLE STAINLESS STEEL RAIL
OUTER PERIMETER
423 mm
PROFILES 1:1 24.2
31.0
11.8
108.9 CODE
DESCRIPTION
205-132 WEIGHT
1054 gr/m
PROFILE FOR TRIPLE STAINLESS STEEL RAIL (GLASS-FLY SCREEN-SHUTTER)
OUTER PERIMETER
512 mm
24.2
31.0
11.8
108.9 CODE
DESCRIPTION
205-131
OUTER PERIMETER
TRIPLE RAIL (GLASS- FLY SCREEN-SHUTTER)
WEIGHT
1157 gr/m
548 mm
28.4
24.2
31.0
11.7
115.7 CODE
205-133 WEIGHT
1252 gr/m
DESCRIPTION
TRIPLE RAIL FOR OVERLAPPING SASHES & FLY SCREEN
OUTER PERIMETER
546 mm
21
PROFILES 1:1 28.4
24.2
31.0
11.7
115.7 CODE
DESCRIPTION
205-134 WEIGHT
OUTER PERIMETER
PROFILE FOR TRIPLE STAINLESS STEEL RAIL
1150 gr/m
582 mm
28.4
28.4
31.0
11.7
122.0 CODE
DESCRIPTION
205-135 WEIGHT
OUTER PERIMETER
TRIPLE RAIL
1262 gr/m
559 mm
41
36.8
31
115.7 CODE
DESCRIPTION
210-139 WEIGHT
1269 gr/m 22
OUTER PERIMETER
TRIPLE RAIL 576 mm
PROFILES 1:1
31.0
11.8
94.5 CODE
205-137 WEIGHT
1023 gr/m
DESCRIPTION
DOUBLE RAIL FOR GLASS, FLY SCREEN(205-205) & SHUTTER
OUTER PERIMETER
461 mm
81.0
24.8
31.0
11.8
60.8 CODE
205-123 WEIGHT
685 gr/m
31.6
DESCRIPTION
DOUBLE RAIL FOR GLASS, FLY SCREEN (205-205)
CODE OUTER PERIMETER
205-201 WEIGHT
316 mm
923 gr/m
DESCRIPTION
SASH FOR DOUBLE GLASS OR SHUTTER
OUTER PERIMETER
416 mm
23
PROFILES 1:1 25.0
60.0
75.0
12.0
28.29 CODE
210-204 WEIGHT
692 gr/m
28.2
DESCRIPTION
CODE
SASH FOR SINGLE GLASS
OUTER PERIMETER
210-501 WEIGHT
368 mm
DESCRIPTION OUTER PERIMETER
TRANSOM FOR SASHES
749 gr/m
26.9
284 mm
73.6
70.0
17.0
28.7 CODE
DESCRIPTION
205-206 WEIGHT
754 gr/m 24
10.4 CODE OUTER PERIMETER
SASH FOR FLY SCREEN 360 mm
DESCRIPTION
205-205 WEIGHT
666 gr/m
OUTER PERIMETER
SASH FOR FLY SCREEN 319 mm
22.4
PROFILES 1:1
6.88
25.54
44.0 CODE
210-903 WEIGHT
TRANSOM FOR FLY SCREEN
CODE OUTER PERIMETER
DESCRIPTION
205-902 WEIGHT
152 mm
129 gr/m
COVER FOR SASH 205201 & 205-206
74 mm
36.64
36.54
205-301 WEIGHT
CLIP ON HOOK FOR SASH 205-201
CODE OUTER PERIMETER
210-304 WEIGHT
220 mm
332 gr/m
DESCRIPTION
CLIP ON HOOK FOR SASH 205-204
24.2
CODE
205-308 WEIGHT
236 gr/m
OUTER PERIMETER
191 mm
17.6
393 gr/m
DESCRIPTION
26.5
CODE
OUTER PERIMETER
34.18
44.62
555 gr/m
DESCRIPTION
38.05
DESCRIPTION
CENTRAL ADAPTER FOR FLY SCREEN SASH 205-206
CODE OUTER PERIMETER
205-309 WEIGHT
124 mm
498 gr/m
DESCRIPTION
CENTRAL ADAPTER FOR OPPOSITE SASHES 205-201
OUTER PERIMETER
229 mm
25
48.9
PROFILES 1:1
52.1 CODE
34.92
DESCRIPTION
210-804
CODE OUTER PERIMETER
COVER GAP PROFILE
WEIGHT
501 gr/m
210-732 WEIGHT
283 mm
162 gr/m
DESCRIPTION
CLIP FOR THE COVER GAP PROFILE 210-804
OUTER PERIMETER
94 mm
12.0
17.6
18.7
17.0
28.8 CODE
410-904 WEIGHT
250 gr/m
DESCRIPTION
CLIP PROFILE FOR SINGLE GLASS SASHES
CODE OUTER PERIMETER
205-305 WEIGHT
149 mm
161 gr/m
DESCRIPTION
CENTRAL ADAPTER FOR FLY SCREEN 205-205
OUTER PERIMETER
99 mm
PAT 19-084
Φ10
26 11.7
INOXPAT ES210-801 19-084 Φ10
CODE
DESCRIPTION
PAT19-084 WEIGHT
212 gr/m 26
RAIL Ø10
CODE OUTER PERIMETER
410-804 ok WEIGHT
mm
143 gr/m
DESCRIPTION
Floor Connecting comPratment
OUTER PERIMETER
mm
83.0
67.0
PROFILES 1:1
24.8 CODE
DESCRIPTION
245-014 WEIGHT
311 gr/m
mm
6600 gr/m2
OUTER PERIMETER
WEIGHT/ AREA
mm
8200 gr/m2
263 gr/m
WEIGHT/ AREA
250 mm
6150 gr/m2
OUTER PERIMETER
WEIGHT/ AREA
mm
9400 gr/m2
DESCRIPTION
245-027 WEIGHT
OUTER PERIMETER
LOUVER
408 gr/m
CODE
LoUver
DESCRIPTION
245-012 WEIGHT
DESCRIPTION
245-026 WEIGHT
WEIGHT/ AREA
LOUVER
433 gr/m
CODE
CODE OUTER PERIMETER
LoUver
27
24.8 CODE
24.8
DESCRIPTION
CODE OUTER PERIMETER
245-021 WEIGHT
WEIGHT/ AREA
OUTER PERIMETER
WEIGHT/ AREA
188 mm
8145 gr/m2
69.7
57.3
200 mm
7250 gr/m2
24.8 DESCRIPTION
245-013 WEIGHT
543 gr/m 28
LOUVER
DESCRIPTION
245-023 WEIGHT
LOUVER
575 gr/m
CODE
113.0
93.0
80.0
100.0
PROFILES 1:1
674 gr/m
OUTER PERIMETER
WEIGHT/ AREA
326 mm
6740 gr/m2
LOUVER
AL205
ALUMINIUM SYSTEMS
SECTIONS 1:1
29
HEAVY DUTY
DOUBLE OVERLAPPING SASHES
TRIPLE OVERLAPPING SASHES
DOUBLE OVERLAPPING SASHES WITH OPENING DOOR
PAGE 32, 39, 41
PAGE 40
PAGE 31
DOUBLE OVERLAPPING SASHES WITH FLY SCREEN
FLUSH-FITTED SASH WITH FLY SCREEN
PAGE 38
PAGE 42 DOUBLE FLUSH-FITTED SASH WITH SHUTTER
PAGE 33, 34 DOUBLE FLUSH-FITTED SASH WITH FLY SCREEN & SHUTTER
PAGE 35, 36, 37, 43, 44
30
LOCK APPLICATION
Scale 1:1
Α
Α΄
US530-3PRM
410-205
410-221
SECTION OF KITCHEN DOOR WITH DOUBLE OVERLAPPING SASHES
410-110
410-408 3000-851
410-410 ACCESSORIES PROFILES
410-106
410-110 410-101
410-804
31 mm
210-130 US 506-1FSA/M/G 205-121
SECTION
Α-Α΄
510-207
210-922
210-121 205-201
US530-3PRM
31
ΕΦΑΡΜΟΓΕΣ - SECTIONS
Scale 1:1
HORIZONTAL SECTIONS OF DOUBLE OVERLAPPING SASHES
ACCESSORIES PROFILES 205-121
SECTION
Α
210-923
510-207
210-121
US530-3PRM
205-201
US 506-1FSA/M/G 210-130 31 mm
210-121
510-207
Γ
US 508-1FSA/M/G 205-201
210-121
SECTION
US530-3PRM
32
205-301
SECTIONS
HORIZONTAL SECTION OF DOUBLE FLUSH-FITTED SASH WITH SHUTTER
Α΄
Scale 1:1
ACCESSORIES PROFILES
205-804
210-121
US530-3PRM
Α΄
210-121
SECTION
510-207
205-201
US512-1FSA/M/G
33
SECTIONS
Γ
HORIZONTAL SECTION OF DOUBLE FLUSH-FITTED SASH WITH SHUTTER
Γ΄
ACCESSORIES PROFILES
210-121
210-121
205-201
210-416 510-207
SECTION
US 506-1FSA/M/G
Γ-Γ΄ 205-309
210-923
205-201 210-121
210-121
US530-3PRM
34
Scale 1:1
SECTIONS
Scale 1:1
Γ
HORIZONTAL SECTION OF DOUBLE FLUSH-FITTED SASH WITH FLY SCREEN & SHUTTER
Γ΄
ACCESSORIES US530-3PRM
PROFILES US550-3PRA/M
210-711 210-121
210-121
410-108 205-201
205-301 US 510-1FSA/M/G
SECTION
510-207 205-309
Γ-Γ΄
210-416
210-923
205-201
205-206 210-926
35
SECTIONS
Scale 1:1
VERTICAL SECTION OF DOUBLE FLUSH-FITTED SASH WITH FLY SCREEN & SHUTTER
ACCESSORIES PROFILES 245-012
205-206
US530-3PRM
US550-3PRA/M
210-121
210-121
205-201
SECTION
410-108
210-325
Β΄
31 mm
US 506-1FSA/M/G
US 510-1FSA/M/G
210-801 210-130
510-802
410-205
36
210-310
510-207 205-131
SECTIONS
Α΄
HORIZONTAL SECTION OF DOUBLE FLUSH-FITTED SASH WITH FLY SCREEN & SHUTTER
Scale 1:1
ACCESSORIES PROFILES
210-121
US530-3PRM
510-207
US 510-1FSA/M/G
410-108
US550-3PRA/M
205-206
Α΄
210-121
SECTION
205-201 US512-1FSA/M/G
210-804
210-732
37
SECTIONS
Scale 1:1
VERTICAL SECTION OF DOUBLE OVERLAPPING SASHES WITH FLY SCREEN
ACCESSORIES PROFILES
US530-3PRM
US550-3PRA/M SECTION
Β΄ 210-121
210-121
205-206
205-201 410-108
210-325
210-310
31 mm
US 506-1FSA/M/G
510-207 205-134
210-913
US 510-1FSA/M/G
210-801 210-130
An extra joint corner can be used.
38
SECTIONS
Scale 1:1
HORIZONTAL SECTIONS OF DOUBLE OVERLAPPING SASHES
ACCESSORIES PROFILES 205-124
210-131 SECTION
210-926
Α
US 508-1FSA/M/G
410-108
US530-3PRM
210-204 410-216
34 mm
410-108
410-216
US 510-1FSA/M/G
Γ 210-204 410-108
SECTION
US530-3PRM
210-304
39
SECTIONS
Scale 1:1
VERTICAL SECTION OF TRIPLE OVERLAPPING SASHES
ACCESSORIES PROFILES
US530-3PRM
SECTION
Β΄ 210-121
210-121
210-121
210-325
31 mm
US 506-1FSA/M/G
510-207 205-121 210-130
40
205-913
205-914
210-113
ΕΦΑΡΜΟΓΕΣ - SECTIONS
Scale 1:1
31 mm
205-913
205-121
VERTICAL SECTION OF DOUBLE OVERLAPPING SASHES
510-207
US 506-1FSA/M/G
ACCESSORIES PROFILES
210-121
US530-3PRM
SECTION
B-B΄ 205-201 210-121
210-325
205-122
31 mm
210-801
205-913
210-130
41
SECTIONS
Scale 1:1
VERTICAL SECTION OF SINGLE FLUSH-FITTED SASH WITH FLY SCREEN
ACCESSORIES PROFILES
SECTION
Β΄
US530-3PRM US550-1PRA/M 205-201
205-205
210-121 SECTION
Β΄ ES205-214P
210-325
205-310
31 mm
US 506-1FSA/M/G
205-123
US 502-2FSA 510-207
210-130
60,8 mm
42
SECTIONS
Scale 1:1
VERTICAL SECTION OF DOUBLE FLUSH-FITTED SASH WITH FLY SCREEN & SHUTTER
ACCESSORIES PROFILES
SECTION
Β΄
US530-3PRM
205-201
210-121
210-121
Β΄ ES205-214P
210-325
US 506-1FSA/M/G
31 mm
SECTION
205-137 US 507-2FSA/M/G
210-130
510-207
205-310
94,5 mm
43
SECTIONS
Scale 1:1
Γ
ACCESSORIES
HORIZONTAL SECTION OF DOUBLE FLUSH-FITTED SASH WITH FLY SCREEN & SHUTTER
Γ΄
US530-3PRM
US550-1PRA/M
PROFILES
210-121
210-121 ES205-214P
205-201 205-205
510-207 205-305
SECTION
205-309
Γ-Γ΄
210-416
210-923
205-201
205-928
44
AL205
ALUMINIUM SYSTEMS
CUTTING CALCULATIONS
45
CUTTING CALCULATIONS
DOUBLE OVERLAPPING SASHES CUTTING CALCULATIONS CODE
PROFILE
HEIGHT (H)
WIDTH (L) PCS=2
210-124
PCS =2
Ha=H-48 210-204
La=(L+12)/2
H
PCS=4
DOUBLE OVERLAPPING SASHES CUTTING CALCULATIONS
PCS.=4
Ha Ha=H-48
210-304
PCS/PCS=2 Hc
PCS=1 H
GLASS
Hc=Ha-100
Lc=La-100
Ha
Hc
SECTION B-Β΄ La Lc
La
L
Lc
SECTION Α-Α΄
46
L
CUTTING CALCULATIONS
DOUBLE OVERLAPPING SASHES CUTTING CALCULATIONS CODE
PROFILE
HEIGHT (H)
WIDTH (L) PCS=1
PCS=2
205-121
PCS=1
205-122
DOUBLE OVERLAPPING SASHES CUTTING CALCULATIONS
ES210-801
205-201 H
Ha=H-42
La=(L+38)/2
PCS=4
PCS=4
He=H-42
205-301
Ha
Le=L-42
PCS=2
PCS=2 PCS=2
GLASS
Hc=Ha-138
Lc=La-138
Hc
La Lc
SECTION B-Β΄ La
L
Lc
SECTION Α-Α΄
47
CUTTING CALCULATIONS
TRIPLE OVERLAPPING SASHES CUTTING CALCULATIONS CODE
PROFILE
WIDTH (L) PCS=2
PCS=2
205-121
205-201
TRIPLE OVERLAPPING SASHES CUTTING CALCULATIONS
HEIGHT (H)
Ha=H-42
La=(L+118)/3
PCS=6
PCS=6
He=H-42
205-301
PCS=2 PCS=2
GLASS
Hc=Ha-138
Lc=La-138
H
Ha
Ha
Hc
Hc
SECTION B-Β΄ La
L
Lc
SECTION Α-Α΄
48
CUTTING CALCULATIONS
FLUSH-FITTED SASH CUTTING CALCULATIONS CODE
PROFILE
HEIGHT (H)
WIDTH (L) L+300 PCS=1
PCS=1
205-121
Lx2 PCS=1
205-122
FLUSH-FITTED SASH CUTTING CALCULATIONS
ES210-801
Le=2L-21
PCS=2
Ha=H-42
La=L-42
PCS=4
PCS=4
205-201
H
Ha
L
Hg=H
210-804 210-732
PCS=2
La
PCS=2 Hc
GLASS
Lc Hc=Ha-138
Lc=La-138
H
Ha
L
La
Hc
SECTION B-Β΄
Lc
SECTION Α-Α΄
49
CUTTING CALCULATIONS
DOUBLE FLUSH-FITTED SASH CUTTING CALCULATIONS CODE
PROFILE
HEIGHT (H)
WIDTH (L) L+600 PCS=1
205-121
Lx2 PCS=1
205-122
DOUBLE FLUSH-FITTED SASH CUTTING CALCULATIONS ES210-801
Le=2L-42
PCS=2
H
Ha=H-42
La=(L-49)/2
PCS=8
PCS=4
205-201 Ha
Hg=H
210-804 210-732
PCS=4
Hc
Hk=H-78
205-309 PCS=2 PCS=2
GLASS
Hc=Ha-138
Lc=La-138
H
Lc Ha
Hc
L
SECTION B-Β΄ La
Lc
SECTION Α-Γ-Γ΄-Α΄
50
La
CUTTING CALCULATIONS
DOUBLE FLUSH-FITTED SASH CUTTING CALCULATIONS CODE
PROFILE
HEIGHT (H)
WIDTH (L) L+600 PCS=1
210-124
Lx2 PCS=1
210-124
DOUBLE FLUSH-FITTED SASH CUTTING CALCULATIONS
Ha=H-48
La=(L-54)/2
PCS=8
PCS=8
210-204
H
Hg=H
210-804 210-732
PCS=2
Ha
He=H-48
L
210-306 PCS=2
Hc
La
PCS=1
GLASS
Hc=Ha-100
Lc
Lc=La-100
H
Ha
L
Hc
La
SECTION B-Β΄
Lc
SECTION Α-Γ-Γ΄-Α΄
51
CUTTING CALCULATIONS
FLUSH-FITTED SASH CUTTING CALCULATIONS CODE
PROFILE
HEIGHT (H)
L+300 PCS=2
PCS=1
205-121
FLUSH-FITTED SASH CUTTING CALCULATIONS (GLASS-FLY SCREEN-SHUTTER)
WIDTH (L)
Ha=H-42
La=L-42
PCS=4
PCS=4
Ha=H-42
La=L-42
PCS=2
PCS=2
205-201
205-205 H
Hg=H
210-804 210-732
Ha
ΓΕΜΙΣΜΑ GLASS
L
PCS=2 PCS=2 La Hc=Ha-138
Lc=La-138
Lc
Hc
H
L
Ha
La
Lc
Hc
SECTION B-Β΄
SECTION Α-Α΄
52
AL205
ALUMINIUM SYSTEMS
ACCESSORIES
53
ACCESSORIES - CORNERS
CODE:
EA 410-108U
DESCRIPTION: ASSEMBLY ANGLE (26x10)mm
41
41
10
210-204
205-206
26
PACKAGE: 100 PCS CODE:
EA 210-121
DESCRIPTION: ASSEMBLY ANGLE (27x19)mm
19
27
205-201 PACKAGE: 80 PCS CODE:
ES 205-214P
DESCRIPTION: ALIGNMENT CORNER 7,3χ2,8mm
205-205 PACKAGE: 2500 PCS
54
ACCESSORIES - CORNERS
CODE:
ES 210-130U
DESCRIPTION: CORNER JOINT FOR RAILS (27x3)mm
27mm
PACKAGE: 760 PCS
205-111
205-113
205-121
205-122
205-123
205-131
205-132
205-133
205-134
205-135
205-137
CODE:
ES 210-131U
DESCRIPTION: CORNER JOINT FOR RAILS (55x3)mm
55mm
210-124
PACKAGE: 150 PCS
DESCRIPTION: ALIGNMENT ANGLE CODE: 7mm
EA 510-207I INOX 7mm (20x250PCS) EA 510-207U GALVANIZED 7mm (40x100PCS)
DESCRIPTION: ALIGNMENT ANGLE 2000pcs CODE: 16mm
EA 410-216I INOX 16mm EA 410-216U GALVANIZED 16mm
55
GASKETS / ROLLERS CODE:
US530-1PRM 1mm US530-2PRM 2mm US530-3PRM 3mm US530-4PRM 4mm US530-5PRM 5mm US530-6PRM 6mm US530-7PRM 7mm
DESCRIPTION:
GLAZING GASKET
PACKAGE: 10kg
DESCRIPTION: GASKET FOR CLIP ON HOOK 210-300/311/312 CODE:
ES 210-416 PACKAGE: 300 m
CODE:
US550-3PRA/M
DESCRIPTION: GASKET FOR FLY SCREEN SASH 205-206, US 506-1FSA/M/G, 210-903, 99-166
PACKAGE: 7kg
DESCRIPTION: ROLLER FOR SASH 205-206, 210-204 CODE:
ES 210-321 ES 210-310 PACKAGE: 100 PCS
CODE:
DESCRIPTION: ROLLER FOR SASH 205-201
ES 210-325 ES 210-315 PACKAGE: 50 PCS
DESCRIPTION: SINGLE ROLLER FOR SASH 205-205 CODE:
ES205-310P PACKAGE: 100 PCS
56
VARIOUS ACCESSORIES
DESCRIPTION: PLASTIC PLUG FOR OVERLAPPING CODE:
EA 210-831 PACKAGE: 2500 PCS ΠΕΡΙΓΡΑΦΗ:
ΤΑΠΑ ΓΙΑ ΜΠΙΝΙ 205-309
DESCRIPTION: END COVER FOR 205-309 CODE:
ES 205-865 PACKAGE: 300 pairs
DESCRIPTION: PLASTIC STOPPER FOR SASHES 210-204 CODE:
ES 210-922 PACKAGE: 400 PCS
DESCRIPTION: PLASTIC STOPPER FOR SASHES 205-201 CODE:
ES 210-923 PACKAGE: 300 PCS
DESCRIPTION: PLASTIC STOPPER FOR SASHES 205-206 CODE:
ES 210-926 PACKAGE: 500 PCS
DESCRIPTION: PLASTIC STOPPER FOR SASHES 205-205 CODE:
ES205-928M PACKAGE: 200 PCS
57
VARIOUS ACCESSORIES
DESCRIPTION: SPACER FOR 245-013 PROFILE CODE:
EΑ 410-846Μ PACKAGE: 1000 PCS
CODE:
DESCRIPTION: CENTRAL WEATHERPROOF FOR OVERLAPPING 28mm FOR 210-024
ES 205-913 PACKAGE: 500 PCS (50x10)
CODE:
DESCRIPTION: CENTRAL WEATHERPROOF FOR OVERLAPPING 40mm FOR 210-124
ES 205-914 PACKAGE: 400 PCS (40x10)
CODE:
DESCRIPTION: BRUSHES
US 505-1FSA/M/G 5mm US 506-1FSA/M/G 6mm US508-1FSA/M/G 8mm US510-1FSA/M/G 10mm US512-1FSA/M/G 12mm
DESCRIPTION: SLIDING DOOR LOCK CODE:
US120-1PLA/I/X PACKAGE: 50 PCS
DESCRIPTION: SLIDING DOOR LOCK WITH HANDLE CODE:
US220-1PLA/I/X PACKAGE: 50 PCS
58
ACCESSORIES - LOCKS
CODE:
DESCRIPTION: SLIDING DOOR LOCK WITH HANDLE
US710-1SIA/M/ S/T PACKAGE: 100 PCS
DESCRIPTION: SLIDING DOOR LOCK CODE:
ES210-730A/I/X PACKAGE: 50 PCS
DESCRIPTION: LOCK KIT FOR SASH 205-201 CODE:
ES 210-501Κ PACKAGE: 50 PCS
CODE:
Α) ES 205-754U Β) ES 205-756U
DESCRIPTION: Α) 4 LOCKS ROD FOR SASH 205-201 Β) 6 LOCKS ROD FOR SASH 205-201
PACKAGE: 1 PCS
CODE:
Α) ES 205-752I Β) ES 205-753I
DESCRIPTION: Α) 2 LOCKS INOX ROD Β) 3 LOCKS INOX ROD
PACKAGE: 1 PCS
59
60
AL205
ALUMINIUM SYSTEMS
SYSTEM TOOLS & COMPOSITION MATERIALS
61
MANUAL PUNCH MACHINE FOR SLIDING
ΕΑ 010-13PSD
62
A.
PERFORATION FOR WEEP HOLE
B.
PERFORATION FOR RAILS
C.
PERFORATION FOR CORNER JOINT ON SASH
D.
PERFORATION FOR CORNER JOINT ON FLY SCREEN SASH
G.
PERFORATION FOR SASH CHANNEL (WIDE)
MANUAL PUNCH MACHINE FOR SLIDING
Α/Α
1=3 2 4=5 6=7 9 10=11 12 13=14 15 16 17 18 19 20 21 22 23 24 25 26 27
Description CUTTING TOOL FOR WEEP HOLE (LOWER) CUTTING TOOL FOR WEEP HOLE (UPPER) CUTTING TOOL FOR RAILS (UPPER) CUTTING TOOL FOR RAILS (LOWER) ADDITION FOR CUTTING TOOL FOR CORNER JOINT (UPPER) CUTTING TOOL FOR CORNER JOINT (UPPER) CUTTING TOOL FOR CORNER JOINT (LOWER) CUTTING TOOL FOR FLY SCREEN CORNER JOINT (UPPER) CUTTING TOOL FOR FLY SCREEN CORNER JOINT (LOWER) SUPPORT BLOCK FOR CUTTING TOOL (LARGE) CUTTING TOOL FOR SASH CHANNEL WIDE (UPPER) CUTTING TOOL FOR SASH CHANNEL WIDE (LOWER) STAPLER - WEDGE CUTTING TOOL FOR CENTRAL ADAPTER (UPPER) CUTTING TOOL FOR CENTRAL ADAPTER (LOWER) CUTTING TOOL FOR CENTRAL ADAPTER (UPPER) CUTTING TOOL FOR CENTRAL ADAPTER (LOWER) CUTTING TOOL FOR SASH CHANNEL NARROW (UPPER) CUTTING TOOL FOR SASH CHANNEL NARROW (LOWER) COVER BODY
63
INSTRUCTIONS FOR THE CONSTRUCTION OF FRAMES • Fabricator should always have all the necessary technical documentation, manuals and catalogs of systems that describe all the details of any type of construction. • Fabricator should be aware of the possibilities of profiles in order to provide the appropriate solutions for each case at the client. • Fabricator should have all the necessary tools and machinery in order to produce high quality products. • Milling and machining on profiles must be executed with absolute precision based on the instructions of the technical manuals. • At the cutting points (piercing) of profiles is necessary to use protective materials (Bourgal), to avoid the appearance of electrolysis. • At the assembly of profiles is necessary to use sealant (polyurethane adhesive) in order to seal the profiles from any water inflows and air. • Fabricator should always use all the necessary accessories and mechanisms recommended by the company to ensure the quality and proper functionality of the frames. • At the construction and installation of the frames, screws should be of stainless steel or galvanized to prevent corrosion. • Fabricator should open all the necessary weep holes in a frame for runoff water. The number of weep holes depend on the orientation and dimensions of the frame. (See technical manual). • Fabricator should use cyanoacrylate glue to the contact points of gasket. • Fabricator must properly support (shims application) the glazing, with plastic shims, at the projected points for the proper function of the frame. (See technical manual). • Fabricator should select and place subframe depending on the typology of each frame for the proper support of the frame. • Fabricator should estimate a perimeter joint between the frame and subframe of 2,5-3mm for non-thermal break systems and 5-6mm for thermal break systems. • Fabricator must choose the correct sealing materials during installation. More specifically: 1. We place neutral silicone or polyurethane sealant at the bottom, inner and outer of the frame, between frame and sill. 2. We place acrylic putty both sides and on the top inner and outer of the frame, between the frame and the wall. Painting in acrylic putty is necessary. Attention: The surfaces (frame, sill & wall) must be clean and dry for the effective adhesion of insulating materials. For any questions on technical matters, contact the technical department of the company.
64
INSTRUCTIONS FOR PROTECTION & MAINTENANCE OF FRAMES Aluminium systems are characterized by high resistance to weather conditions and time. To ensure and maintain good function and timeless beauty, it is necessary to follow the simple but basic below rules for proper maintenance and cleaning: • Aluminium profiles must be cleaned at regular basis. • In industrial or coastal areas, cleaning must be done more often and with great meticulousness. • At the time of cleaning is recommended to use water and cleaners with a neutral pH. • Alkaline materials such as cement, lime and plaster should not remain, at any time, on the aluminium surface. • Immediately after the installation of frames, the protective film must be removed from the surface of aluminium, where its exposure to sunlight may cause a serious damage. • The moving parts, mechanisms and gaskets should be cleaned and lubricated with silicone spray periodically. • In any case, a full maintenance control of aluminium systems - once a year - is necessary from a professional fabricator.
65
Available aluminium systems
AL 200
AL 410
AL 590 24mm Polyamide
66
AL 205
AL 450
AL 590 16mm Polyamide
AL 220
AL 510
AL 230
AL 570 Dynamic Plus
EW 50 Curtain Wall
AL 250
AL 570 Dynamic
SR 750 Rolling Shutter
General Information
• This catalog has been compiled with the greatest of care. The company cannot be responsible for any technical, printing or spelling errors that may occur. • The latest version of this catalog is available at the official website of the company. • The company has a full range of catalogs for all products. Order or download free the catalog you are interested in from the official website aluminco.com. • Register now to aluminco.com and find the latest news, new applications and studies of ALUMINCO. Curtain Wal
l System
01/2015
Aluminium tel. +30 2262 Building Syst 0 47000 fax +30 2262 ems Industry - 320 11 Inofita 0 47090 Viotia - Gree info@alumi ce nco.com, exports@ aluminco
.com
The date of issue of this catalog is written at the back cover.
67
Sliding System
Aluminium Building Systems Industry - 320 11 Inofita Viotia - Greece tel. +30 22620 47000 - fax +30 22620 47090 - info@aluminco.com, exports@aluminco.com 11/2015